ML20236G273

Provides Relief Requests 1-1,1-2 & 1-3 Re Reactor Vessel & Addl Relief Requests on pressurizer,2-11,2-11I,2-12 & 2-13, for Review.Applicable Code Yrs & Addenda,Vessel Drawings & List of ASME III Fabrication NDE Requirements Encl

ML20236G273
Person / Time
Site:	Beaver Valley
Issue date:	07/27/1987
From:	Carey J DUQUESNE LIGHT CO.
To:	NRC OFFICE OF ADMINISTRATION & RESOURCES MANAGEMENT (ARM)
References
2NRC-7-182, NUDOCS 8708040189
Download: ML20236G273 (56)

Text

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2NRC-7-182 July 27, 1987 T#

Duquesne Li@t Beave Vai o. 2 Unit Project Organization Telecopy 42 3 2 0 Ext.160 P.O. Box 328 Shippingport, PA 1!E077 United States Nuclear Regulatory Comnission ATTN: Doctsnent Control Desk Washington. DC 20555

SUBJECT:

Beaver Valley Power Station Unit No. 2 Docket No. 50-412 PSI Relief Requests 1 and 2 l REFERENCE- 1) 2NRC-7-048. dated March 12, 1987

2) 2NRC-7-068, dated April 6,1987 )

3) 2NRC-7-008, dated January 13, 1987 l

4) 2NRC-5-154, dated December 26, 1985 ]

Gentlenen:

This submittal is in compliance with reference letter 1 by providing relief requests, numbers 1-1,1-2 and 1-3 on the reactor vessel and additional relief requests on the pressurizer, numbers 2-11, 2-11I, 2-12 and 2-13. Relief requests 2-1 through 2-10 on the pressurizer were provided by reference letter

2. A relief request provided earlier on the reactor vessel was withdrawn by reference letter 3.

Attachment 1 gives the applic able code years and addenda , applicabl e welds, type of examination, basis for relief and the alternative ex amination ( s) . Attachment 2 contains the applicable DLC-UP0 Vessel Drawings.

Attachment 3 lists the original ASME III Fabrication NDE Requirements.

It should be noted that the inspection reports and sketches attached to l Relief Requests 2-11 and 2-111 are not in sequential p ge order. Ine removed pages are irrelevant to the requested reliefs. i The format of these relief requests follows the guidance provided by your staff. ,

Your expeditious review and approval of these relief requests would be greatly appreciated.

DUQUESNE LIGHT COMPANY

/

~J. W. Carey Senior Vice President

,87000401e9 870727

<3DR ADOCK 05000412 P PDR l\

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United States Nuclear Regulatory Commission PSI Relief Request 1 and 2 Page 2 1

cc: Mr. G. Johnson, NRR - w/ attachments Mr. P. Tam, Project Manager - w/ attachments l Mr. J. Beall, NRC Sr. Resident Inspector - w/ attachments l Mr. L. Prividy, tRC Resident Inspector - w/ attachments i J

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5.3 : . .,m.. . Cleaning i" ,

The reactor vessel .urfaces shall be cleaned in accordance with the requirements of Westinghouse PS - 292722. (See.

Para. 2.1.7)

The following additional requirements apply:

5.3.1 Degreasing solvents containing chlorinated coutpounds shall not be used.

5.3.2 The final water contacting reactor vessel and head internal

~

surfaccc shall meet the fellowing requirements:

Total dinsolved solids 10 ppm maximum

Chloriden and flourides .1 ppm maximum Conductivity 20 micro-mhos/cm maximum

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6.0 1:xAMINyrl ON P.I:DHIREMI::NT3 1

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6.1 Ultrannnic l:xnminntion h ' * '-

9 The ultrasonic examination requirements below are in addition to the ult rnaonic craination requirements in Para. NB - 2500 of SectLon 111.

6.1.1 Cencral Requ;tements 6.1.1.1 *

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f o1Joving pa[aw. err. t, m ie .cLa c. n tne p et ur/.

a. Th stage (s) of fab [icat ton at whf ch the examinations (s)'

will be conducted.

b. The der,rce 'of ni.rf acie preparation, the typc(s) of couplant(r) which ut)) be used.

c.

• lhe direct lon in which the waves arc introduced.

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Wr$T NGHOUSC f L & CTR6C COMPOR ATioN 9 E An ENE HGY $YSIL MS to

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SEcupuf NT sPEcincATION : ~ ' '

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6.1.1.2' Examinations shall he performed at 2.25 PetEorL higher fre - . . .

quencies. ' When this is not possible, examinationsi shall be

1. ~ ,VMC performed at'l'.00 Mhz referenced to an approved calibration i

- standard, specifically, approximately 75* included angle vec notch or side drilled hoic.

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- ~

6.1.2 shall be performed from two directJons perpendicular to each o the r. The $1.0 Mhz or higher ircquency transducer search unit shall be capable of producing a shear wave made sound beam in the materJal at an angic in the 45-65 der.ree rance. The accep-tance examinatJonc (longitudinal and shear) shall be perforr.ed after forming and final austenttizing heat treatment or finaJ austenitizing heat treatment and forming . whichever method is used by the manufacturer. .

The calibration standard shall be approximately 75' included angic vec-notch with a depth equal to three (3) percent of the nominal of section thickness approximately (or 3/8 inch maximum) and a icncth one (1)^ inch. ..

Indications whose amplitude equals or excieds the calibration standard shall be rejected. .y .-

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6.1.3 Cladding ]

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6.1.3.1 9 A flat bottom hole dr131ed from interfacethe shall basebe metal usedoffor a reference tuning. lock to the claddius The examination shall be performed from the prepared cJnd surface. Unbonded areco exceed-ing 1/4" x 3/4" shall be rejected.

6.1. 3. 2 ;

i flat bottom reference hole shall'bc used. The acceptance stan-dards shall be as follows: Indications whnse amplitude equals '

or exceeds that from the reference hole shall be rejected. Clad-ding or veld metal buildup for safe ends on' primary coolant' nozzles, core i,upport block. attachment pads and- weld butidup repairs shall be examined 300% for bond and defects. The inspec-tion shall be performed on ncchined surf aces prior to joint geometry preparation. Three 1/8" dlameter F.B.ll. drilled from the base metal side of the approved calibration block to the base metal-weld buildup interface and to 1/37 and 2/3T (where T equals the thickness of the buildup) of th.e calf brution block wela metal buildup. {

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STINGHOU$t ELECTRIC CORPORAT#0N

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. 6.1'. 4 .1 ' ' Examination Schedu .

Preparation of the clad surfaces may be done at <

any t me during the fabrication sequence. '

6.1.4.2 Arcas to be Examined l An ultrasonic examination of the following areas of- the reactor I

vessel and closure head shall be performed in accordnace with the ASIE CODE for Inservice Inspection of Nuc1 car Reactor Coolant Systems. (See Para. 2.2.2)

a. All longitudinal shc11 and transition ring welds and one (1) wall thickness of adjacent base mets 1 on both sides of the wold.

b. All circumferential shell, flange and transition ring j

welds and one (1) wall thickness of adjacent base  !

I l

metal on both sides of the weld. . ,

c.

All primary and safety injection nozzle to shell welds g and all integral nozzle extensions inside the vessel. j, i

d. All primary and safety injection nozzle to safe end I

welds. ,

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_. e. Clocure studs and nuts.

f.

Lignments between threaded closure ciud holes.

6.1.4.3 Surface Finich Requirements.

The ultranonic exenination chall be performed through tha I.D.

clad curface for all vessel arcac'to be examined and through thebeoutside to examined. surface for all closure head and bottom head areas The clad surface shall be prepared to the extent possible so that a meaningful ultrasonic examination can be performed for a distance equal to 2T (T= wall thickness) on both sides of the velds to be examined to asst. e a IT cramination throug,h-out the thickness of the wall. The crown of the weld overlay beads shall be flattened to the extent that visually discern-ible " valleys" are left between the beads. The adequacy of clad surface preparation for meaningful ITT shall be evaluated in the following manner:

WESTINGHOUSE ELECTRIC CORPORAft0N AR ENE RGY SYSTEMS k

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representative area of clad surface (ID) .'at a point" 1/4T.;

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e minimum (T = vall thickness) from centerline'of~ weld?'and"  :-

mark spot for reference purposes. With sound beam directed radially toward OD surface, set reflection from OD surface.

(back reficction, BR) to 90-100% of full linear screen (Cathode Ray Tube screen, CRI) height. Scan in normal fashion, starting at the marked reference spot and moving the search unit a distance equal to at 1 cast IT away from, i.e. at 90*,

the veld. Scan again in the same manner a distance equal to at least IT ut 45' to the weld and then again, parallel to the veld, returning each time to the reference point to check the amplitude of the BR, and to start the required scan.

In each of the three scans, note the maximum reduction in DR amplitude in increments of 10%. Surface. conditions causing 50% and greater reductions in the. calibration BR amplitude i

shall be considered inadequate for. meaningful UT.

3 6.3.4.4 Examination Requirements ' ~ ~ '

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% : .* . , o Longitudinal wave testing based 'on discontinuity ' indication amp- t' litude and depth- (Distance - Amplitude Correction); shall be +

performed on all areas defined in Para. 6.1.4.2.' Discontinuity

~C .J .: -

indication amplitudes shall be. based on side drilled holes,.

specified in Appendfx IX Para. 3400, " Ultrasonic' Examinationasof l Welds", , ,

_ in Section III of ' ASME' Boiler'and Pressure Vessel Code. '

Calibration blocks (by Supplier, Ref. Para.1.1.17) shall be in the representative condition of.vessc3; that is, similar construc-tion, configuration, surface finish, materf als (clad, ban and weld metal) and heat treat. Compatibility, within 25%, with l respect to the attenuation, of reference block material ,and material to be tested sha13-be demonstrated. .

[

Longitudinal wave' testing for area ! 6.1.4.2c w111 consist of two (2) perpendicular wave: testing scans (fros.the inside surface "

of nozzle and from the clad surf ace of the. weld).

Shear wave ' testing based on discontinuity indication amplitude ~

shall except befor performed for all arena indicated in Paragraph 6.1.4.2, arca 6.1.4.2c. Discontinuity indication amplitude, including DAC, calibration shall be established uning appropriate side drilled reference holes and basic proceduro set forth in Ap-pendix IX to'Section 111 of the ASME Boile. and Pressure Vessel

Code. A three (3) percent 75* included angle vee notch reference - '

point (1/2 node) shall be included in the calibration for evalue-tion purpocas if needed. ,

1NGHousE EttCTRICC04PORarref LE Am ENEMGY SYSTEMS

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" f TU Supplier shall submit" ultrasonic ~ examination reports:sho' wing? 4,' Y,. "

" reportable" indications. The locations of the " reportable" " ' bf j-

' indications shall be shown on a chart or plan drawing of thel " 4 l! material. For the reactor vessel examination (Paragraph 6.1.4),/*

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the " reportable" indications shall be located relative to vessel '

' assembly reference surfaces and axes. Information relative to the magnitude and depth of the " reportable" indications shall be included. The definition of the " reportable" indications is

, given below.

l. '

i 6.1.5.1 Plate Material 6.1.5.lal Longitudinal Wave Examination '.

i

/1. Laminer defects "LT" which are defined as . defects which-

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i cause a total loss of initial.back reflection and:which provido a reflection.

i _

! I:2 I Laminer defects "LP" which are defined ~ as" defects' which lowere .r the initial back reficction by more than fif ty percent (50%) . . 95 but-less than one hundred percent (100%) ~ and which, provide a. k reflection. X '

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3. Inclusion type defects "IT" which are defined as defects -

which cause a total loss of initial back reflection, but

y' which do not provido a reflection.

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i 4. Disco:stinuities which cause traveling indications. These -

r shall be described with expInnatory notes..

.I 6.1.5.lb Shear Wave Examination

• Indications' whose amplitude equals' or: cxeceds " fifty percent (50%) .

of the calibration standard.' (Ref. Para. 6.1.2) ]

2 m ,

6.1.5.2 Forgings /' '

The indications in Article NB - 2000 of Section III and ASIM A-388, Section 7, (See Para'. 2.2.3) as " Reported for Information" and " Recording" respectively.

WESTINGHOUSE ELECTRIC CORPORATION

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Lack of bond areas 'outsidts the ~ 2T sones defined in 621.'4.3.* -

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equal ~ or exceed 0.2 square inchi(1/2 inch. diameter).:,-

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6.1.5.4 Reactor Vessel or Reactor Vessel Sub-Assemblies. The fol - W,

g, lowing reportable indica: ions are applicable to the examina-r tion referenced in Para. 6.1.4.

6.1.5.4a Longitudinal Wave Testing (Back Reficction)

When the back reficctien is reduced to fifty percent (50%)

or less of the initial calibrated back reflection due to the presence of discontinuity indications. .The amplitude of the i.

discontinuity indication as a percent of the initial calibra-i- ted back reflection shall bo recorded in ten percent (10%)

y.

increments. -

a:.-

l 6.1.5.4b Longitudinal Wave Testing (91scontinuity. Indication)

I When the discontinuity indication equals c: or.i exceeds .that.

L from the reference discontinuity indication.on.the Distance' .

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. s, Discontinuity ' indications whose amplitude equals or exceeds- em.c W-one hundred percent (100%) of the calibration standard. The 1" amplitude of the discontinuity indication as a. percentage 'of '

O the established calibration amplitude'shall'be recorded in . '

], A ten percent (10%) increments.

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6.2.1.2 Weld Examinations -,M c# e "J, ~

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\. shallgroove.

joint be usedpreparations.

for the examination of velds, cut edges and wcld.(prods)

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6.3.2 . <;

! The indirect method using the cicctro-magnetic yoke shall bc I

\ used af ter final otross relief.  ;

6.3.3b - 1

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6.3.3.la 6.3.3.1b magnetization a ont nuous circular and longitu-be used.

6.3.3.1c Hagnetic particle examine all I.D. surfaces of carbori and low alloy steel products that have their properties enhanced by decelerated cooling. This inspection to be performed af ter forming and prior to cladding.

i WESTINGHOUSE ELECTRC CORPORATION tam ENEmov sysfanas .

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chipping or back grinding operation. '  ;' k^M '

, b:n 6.4 Dimensional Inspections s ,e . f .

"I The Supplier shall inspect and record reacto'r vessel and closure head as-built dimensions in accordance with the document refer- -

enced in Paragraph 2.1.6 and 5.1.4.5. This shall not relfeve the Supplier of inspecting the dimensions of. reactor vessel, closure head and associated equipment to assure compliance with the Supplier drawing and Section III.

6.5 @)MES Inspections ~~

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The following lists'of fabrication procedures ( tests 'and a

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inspections are defined as " witness points" - which require $

witnessing by a @NES representative." "

- t 6.5.1 OPTIONAL WITNESS POINTS c6 4 ==

@NESrequestsadequatenotificationofthefollowingwitness points:

A

a. All Supplier ultrasonic examinations of base-metal, welds and cladding. '

a b.

In-process dye penetrant examinations of Cl@l housingi .

to closure head welds.head welds and instrument tube to bottom

c. In-process dye-penetran't Texasiinat' ions of' vessel and~

closure head flance machined areas.'

d. .

In process magnetic particle examinations of areas on vessel and closure head where temporary attachments have been removed. .' '

e.

Preparation and fit up of major assemblies for welding.

f. Optical alignment of vessel, closure head and major attachments.

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. @NES requires a minimum of seventy-two (72) hours. ?(3 working;,s.f '

days) advance notice of the following witness points. f 1 g i

s. All sub-vendor ritrasonic examinations of pressure I boundry plates, forgings, tubes and bars.

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b. Dye penetrant and magnetic particle examinations of the vessel and. closure head after final stress re

• lief.

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c. As-built dimensional surveys of the- vessel and closure head including CRDN penetrations and

' installed; CRDM housings.. -

d.. ~

~ Instrumentation tube rod and ball'. . _ .

test'][ .

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Hydrostatic test. .

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Post-hydro dye penetrant examinations of the vessel

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and closure head interior includfng ilango surfaces. - 7 '

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vessel and closure head exterior surfaces.

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h. Post-hydro ultrasonic examination of' base metal and/ #

welds.

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' 1. Post-hydro dye pene:: rant examination.of.non-ferrous; , -

welds on the vessel and closure heed.

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I Fins 1' cleanliness inspections of the -vessel - and I

d.

closure head.

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i Ins tallation:

shipping of: main ' vessel. and closure head covers.;

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4.3.2.3 ~

Orientation of tes; specimens shall be as described i Code.Section III, except that the material is nnot the coASME to be subjected to high neutron irrad4=*4aa .. nsidered 4.3.2.4 ' An RI re*=dMDy of. 40*F. (15.4*C), es less, is required of all pressurn base.anterieb (anespt beitimer mad =T*b enChaa

. affeesee;same

. testa endi wald antal, mesesj and'V u ,sm14 metaI' feen Meien thatweld

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The asserials for non-pressure c.. .. . .; 3 + cds, v w. ..

accordance with applicable a ASTN.or.A.sMI specifications"ontain - -

4.4 .m%. .,

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Sulp$ur, lead, low malting point metais,..

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shippias or erection. compounds shall be prohibited fion use in fabric

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.hstitute matarial .frM*

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==4=ance fabricating metals.at: room -temperature ,

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n/idin's"*

all surfaces, crevices, blind holes, etc., are hl~ '"' '" 7 7 . c .-

by.... the ;supplier operation involving s, c. . . . . ,. el.,evataa to remove eempezattirse aT1 df ther or '

ciint==4==nt g y cleaned t'o 'any

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. ?' M na use of severely s# #. . u . . f..g, . . .: c..n.s.M ,JD/b.QY'J'**' d pfw Yf'm . , L.

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pressure boundary is aliminated by notrsating sa stati m .d.-a;.,the- . . .. #

post weld bea the wrought stainless safe ends.

Austenitic stainless steel which passes AS'E A 262 -  !

shall not be considered sensitized.- ,

Fractice E;-

Sensitized resistant liningsaustenitic la acceptable. statalass steel eladding . ..

used for corrosion 5.0 TESTS AND INSPECTIONS '

he equipment to be furnished by the M '

and inspected in socordance with theSupplier shs11' be tesesd Vassal Osde,Section III, ASMR goiler and Fressure Vessels and Rules for all applicable Code Cases and Construction of Nucisar vessels or Addenda in effect at the date of thepurchaseAddenda order. for Class 1 n

upos by PWR-SD laterand editions the Supplier.

of Section III may be used Code cases.

if agreed me veseosi ao

.'5 7 shall be in compliance with Appendia IX of ASME CodeTampe Q e sesc.

676440 Section III. _. 1 not g o, *"

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5.2.1.2 Inspection Proarra

' The Inspection Progra:n required by ASME Bo11ar -end Pressure r Vessel review. Code,Section III. Appendix IIs shall be subtricted for 5.2.1.3 Quality Audits

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. Provisions shall be made for . periodic . . . - ..

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Tampa Quality Assurance Program. .. . NE-5D addits of ths ."" . (

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, one -(1) copy of Quality Assurance Documentatina"shall be.s,db mitted .co rmsD.,.'sto provida for ,costomar..reeced audic.;,;,.4.g;. , , , ,

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deviations that affect... instal:14 tion, m..intenance a cre.~ - ... -.

operation information. shall be sent proerpely to @ WR-8D #for AE/cuetoner

that may affect performance -or installatiourTampa shall obtain FW -

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, ... 5.2.1.6 , . .m xw s.: r. . .u.w..a. .

. .. .,.r, p Vessel surfseas.

magnetic end/or dys . . net inM"% , tha.. support skipt . sha11.. bw 3 t

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Section III of the A5ME Boilar &.fressure Yescal Cedspane.traar.,. in - '

end th l

,, ,. addition shall the fo11cving be performed. . tests to the sema.Section III standarda l k

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Dye haat weld penetranttreacaent. inspection of. tiedding'~' ' ' after "

post

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Magnetic particle inspection of all uncled fer-- m ritic surf aces of the completed pressurizer vessel.

5.3 Heater Tests and Inspections 5.3.1 Easter Tubing l

The following inspections and teste shall be perforned on all i tubing prior to fabrication into heater sheaths.

5.3.1.1 Ultrasemia inspection - Tubing shall be ultrasonically exrained to a procedure capable of detecting all surface and internal discontinuities. Tubing shall be free of all indications in excess of those produced by the reference notches which chall not exceed 1/2 iv,.h long and .004 inch deep.

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6 The vessel shall b2 hydrostatically tested at a l terporature established by the supplier to be safe from brittle fracture.

at a tagerature notItless is rece thanssnded RT that the test be cade MDT +600F. The pressurizer must be capable of a subsequent field hydrotest 2500 F at a temperature range between 1200 and

• 5.2.1.3 IfTD Quality Control System shall be in corpliance with ASME Code Section III and Appendix 8 of MRC 10CFR50.

• 5.2.1.6b Magnetic particle inspection of all external pressure boundary welds of the cog leted pressurizer vessel. N 6.2.1 Fifty (50)are Manuals copies of the final issue of the Technical required.

7.2 Information on the nameplate shall be in English.

s pap n. o f it n&oON 5PECINCAT ON No, PAde op ogyg 09/25/86

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0917C/0258C L --