ML20077F561
| ML20077F561 | |
| Person / Time | |
|---|---|
| Site: | Palo Verde  |
| Issue date: | 10/27/1982 |
| From: | COMSIP, INC. |
| To: | |
| Shared Package | |
| ML20076C606 | List: |
| References | |
| REF-QA-99900771 5875-MP-1, NUDOCS 8308010435 | |
| Download: ML20077F561 (17) | |
Text
,'ti. '
(pt(H M(Wi~h Specification No.: 5875-MP-1 CARBON STEEL METAL ARC WELDING PROCEDURE
$ FOR USE ON PANELS FOR ARIZONA NUCLEAR POWER PROJECT, PALO VERDE GENERATING STATION, UNITS 1, 2, & 3.
+
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.i COMSIP INCORPORATED Ref : Bechtel/ Arizona CUSTOMLINE DIVISION P.O. #10407-JM-000 Linden, New Jersey COMSIP APPROVAIS RE7. DATE DESCRIPTION BY Q.A. PROD PROJ 6 4/12/82 REVISED TO INCLUDE MODIFIED '
ACCEPTANCE CRITERIA TO AWSDl. L 7 ,
10/27/82 Procedure re qualifled f)f e 4 I' ,
8308010435 830726 PDR GA999 ENVCOMSD 99900771 PDR J 1
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OUALIFlED JOINT WELOING PROCEDURE PROCEDURE SPECIFICATION Material specification A36 to A 36 G M
- A *W
- Welding process Seat-Automatic Manual or machine Position of welding _ _ SG - Fixed Horiz. -
1R Filler metal specification __AW" E70S d Filler metal classificcion Fium N/A Weld metal grade
- _ N/A 25-30CFM Flow rate Shielding gas 7 SIAr. 252C07 Single Single or multiple pass Single or multiple arc N/A Welding current DC Pofarity Reverae Welding progression Backhand Machinint or Grinding Root treatment 9 Preheat and interpass temperature 500F Postheat treatment N/A
- Applicable only when filler metal has no AWS classification.
WELDING PROCEDURE
' "9 C"" *"I Travel Joint detait Pass Electrode "0- SI Amperes Volts
(
FULL PENETRATION 24 - 28 9-10, g 1. 0.035" 160-170 I 10 ipm t A
60 hja n
8
-s
% ,/- - I
\ #
gT b .1 1 y f=0NyguAK it.c SM A X . --- M .
This procedure may vary due to fabrication sequence. fit up. pass size, etc., within the limitation of var C, or D of AWS D1.1. Structural Welding Code.
WPS-1 Manufacturer or contractor *_ /'CONSIP, INC. -
Procedure no.
- flevision no.
0 Authorized by - --
wate n.
,- ; - h
= uanaria g r Date December 2e 1982 01978 toy Amencen Welding Society. Att rights reserved Form E 1 I
(A
e WELDING PROCEDURE QUAllFICATION TEST RELORD PROCEDURE SPECIFICATION GROOVE WELD TEST RESULTS Material specification A36 to A36 R.duced s.ction t.nsion tests Welding process GMAW .
Tensite strength, psi Manusf or machine Semi-Automatic. I-65,300 Position of welding SG - Fixed Horiz.
Filf er metal specification SAS.18 2. M: 200 E705-3 Guided-b.nd tests (2 root ,2 face-;or 4 sid* bend)
Filler metal classification Wcld metal grade
- Rm Fn Shielding gas Flow rate 25-30 cpm S tisfactory i, _ Satisfactory Single 1.
Single or multiple pass 2. _ Satisfactory 2._ Satisfactory single or multiple arc Sinale Welding current DC_ Rediographic ultrasonic emsmination Satisfactory Welding progression Backhand -
FILLET WELC' 7EST RESULTS Preheat temperature None flone Minimum size multiple pass Maximum size single pass Postbeat treatment Macroetch Welder's name Rubien Curiel Mxroetch j, N/A 3. N/A i, N/A y N/A a
- 75% Ar. 25% CO 2 2. N/A 2.
All. weld-metal sension test
- Applicable when filter metal has no Tensile strength, psi N/A AWS classification. Yield point, psi N/A Elongation in 2 in., % N/A Law. tory test no.
83603-3-1 WELDING PROCEDURE Pass Elect. Walding current Speed of tr avel Joint ottail
', N o. size Amperes Volts 1 0.035 160 t 10 24 - 28 9-10 ipm
? .
dts*
.- \.,
- IIs* -
~
3" Dia. Pipe
- 0.225" wall We, the undersigned. certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of 5B of AWS D1.1, Structural Welding Code.
5875 moi ,o, cont,, ego, H. Henrich Inc.
Haredure no.
~' --
d Revision no. *7 Authorized by United States Testing Company, Inc. o,,, January 3, 1983 q
f m h l Frank Pepe I. _
, *- ., t.
- *"~ '
Splecification NO. 5875 HP-1 Rev. 7 208/ Arrmoex E QUAT.lFIED JOINT WELOING PROCEDURE PROCEDURE SPECIFICATION Material specification A569 to A569 GMAW l Welding process Manual or machine Semi Automatic .
Position of welding SC Fired Horizontal Filler metal specification AWS A5.18 . .
Filter metal classification _f 703-3 ]
Flux N/A '
Weld metal grade' N/A ,
Shielding gas 75fAr 25I_C07 Flow rate ~ 25-30CFM ~
l Single or multiple pass Sinnie ,
Single or multiple arc : Single
]
Welding current DC Polarity Reverse Welding progression .__ Backhand Root treatment Grind to achieve shape Preheat and interpass temperature None Postheat treatment ha
- Applicable only when filter metal has no AWS classification. .
WELDING PROCEDURE {
s Pass Electrode #*IdI"9*""'"' Trant Joint detail i no. size speed !
Amperes Volts 9 FULL PENETRATION i'
I .
For T .187 . 250 ] t.
035 160110 24-28 9-10ipsa g,o* ,
1
)
3 \ e f~ t i W s_-
i 'I 9
f*o% You Ax - -
g s ysum This procedure may vary due to fabrication sequence, fit up, pass size, etc., within the limitation c.f variables given in 48, C, or D of AWS D1.1, Structural Welding Code. I ,
Procedure no. 5875 MP-1 Manufacturer or contractor 4 .
' Consip, Ince 7 ,
Revision no. Authorized by , ,
October 27;11982 -
I Date 01978 Inr American We4 ding Seelety. AII rights reearved. I' Form E.1 ;
f i
WELDING PROCEDURE QUALIFICATION TESTRECORD PROCEDURE SPECIFICATION GROOVE WELD TEST RESULTS Material specification A569 to A569 Reduced-section ten Ion tut Welding process . 6MAW . Tensile strength, psi Manual or machine Semi-Automat 1c 65'300 SG - Fixed Horiz. 1.
Position of welding 65,200 SAS.18 2.
Filter metal specification '
Filler metal classification E705-3 co;d.d-b.nd tests (2 root.,2 fece., or 4 sid.-bend)
Weld metal grade *, ,,
Root Face Shielding gas Flow ra e, _ c.5-30 com Satisfactory Satisfactory ingle 1.
Single or multiple pass Single Satisfactory i, Satisfactory Single or multiple are .
Welding current DC R.diographie-ultruonic x mination $atisfactory i Welding progression Backhand FlLLET WELD TEST RESULTS Preheat temperature None None Minimum size multiple pass Maximum size single Mss Posthest treatment Rubien Curiel Macroetch Macroetch Welder's name
- 1. N/A 3, N/A i, N/A 3. N/A
. *75% Ar. 25% C0 2 N/A N/A l i 2. 2. .
All-weld-metal tension test
' Applicable when filler metal has no Tensile strength, psi N/A' AWS classification. Yield point, psi N/A Elongtion in 2 in., % N/A Laboratory test no. 83603-3-2 WELOING PROCEDURE
\
Pass Elect. Welding current 3 ,,
3 travel Joint detail ,
- 8 Amperes Volts 1 0.035 160 10 24-28 9-10 ipm 1 .
~ 8y 1
.- ; J 1 O_. -S' -
3" Dia. Pipe 0.225" wall -
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of 58 of AWS D1.1, Structural Welding Code.
5875 mpi u ,n,,,,,,,,,,,o, coni,,cto, H. Henrich Inc.
t p.ocedure no.
N Revision no. .7 ,- . . - or United States Testing Company, Inc. o,ie January 3.1983
- k
_ Frank Pepe l
( li
- Sp:ecific ation NO. 5875 HP-1 Rev.7 208 / Arrmrn x [* ',
GUALIFIED JOINT ty,ELDING PROCEDURE
_P,ROCEDU R E1PECIFIC ATiON Material specifiestion _ A569 to A36 Wefding proces: _ CMAW Manual or machine Semi Autocaatic _
Position of welding 2F Filler metal specification AWS A5.18 Filter metat ctsuitication _E ~)
Flun Weld metal grade *
- )
Flow rate 25-30CFM i Shielding gas 75fAr___25% CO)
Single or multiple pass Single '
Single or multiple arc Sinfle Welding current Z Pof arity Rerersg Welding progression Rackliand Root treatment "d/ A s Preheat and interpass temperature _ None h n e-i Postheat treatment
- Applicable only when filler metal has no AWS classification. '
i WELDING PftOCEDURE 3 Pass Electrode Wdi"9"""*"I Tr M Joint detail "0- 8I28 speed Amperes Volts
'! t 3
k
. e For T ,187 , 250 3/8" max ,
1 035 160110 24-28 ,,
a.
t
%/
^
/ s..
3 This procedure may vary due to f abrication sequence, fit-up, pass size, etc., within the limitation of variables given in 40, C, or D of AWS D1.1, Structural Welding Code. p wM- w Procedure no. 5875 MP-1 g , nog,,,,,,, ,, ,,,,,,,,,,
Coesip, Ince //
flevision no.
I Authorized by ,
October 2h 1982 1 Date p
o 1978 by Amerleen Weldlag society. All rights resavved.
Form E 1
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UNITED STATES TESTING COMPANY, INC.
(Ig! -
WELDING PROCEDURE GUALIFICATION TEST RECORD PROCEDURE SPECIFICATION' GROOVE WELD TEST RESULTS Reduced-section tension test Material specification.. A569 to A36 Tensile strength, psi:
Welding process .. .. .5N fMIG[,, ,, ,,,, _,,_
Manual or machine ... . .S.e,m.1. Au.gpga.t.!,c ...- ... -
2 N/A Position of welding 2F Horizontal *'
Filler metal specification AWS AS.18, ~ ~ ~ ' , , , ' Guided bend test goo, p,c, Filler metal classification ...E70S ( - N/A Wcid me tal grad e .... . .. ..//[A. ,, ,,,,,,,,,,,,,,, ,,,,,, ,,
- . . ~ . . . . 1 N/A p N/A N/A Shi t iding gas .. .. . .I ....... ..,,)..e.[.oy,2@.],FM Single or multiple pass . . _ SIU9 , . . , , _ , ,
2 2
.. ..._S
.I.n,g,1 e.... . Radiographic-Ultrasonic Examination Not Recuired Single or multiple are OC Welding current .
- Fillet test results Welding progression - -- 1. .g15hanst
- Min Size Muf tiple Pass Max Size Singte f ass Preheat temperature ... .. ..
1 lent, Macroetch Macroetch U[A ,
Pass Pass Postheat treatment . . Ed. Urban 3 N/A 3 N/A 3 3 Welder's name . - _ , , ,
-2 N/A 2 Pass __
- 75% Argon 25% C0 2 Laboratory Test No J3603 ,6,, ,,,, ,
United Sta T Company, Inc.
WELDI G PROCEDURE F n P , istant Vice President Engineering Division Welding Current
' 1
- Pass Elect. Speed of e i no. size Amperes Volts travel
, T2 1
/ t 24-28 9 10 mar.
160 t 10 1 0.035 4 % s -I (a \ /
- 1pm w I / .
I s~ipl p s- 'W 6 m*sn. o.8 Gib,s eY
, /I4 -
s s
s' t2 m!n
% s's
< :/
- 6 4
/
T% 6 mia
. [ .
gaaoeirfacst I
We the undersigned, certif y that the statements in this record are correct and that the test welds wers prepared.
welded and tested in accordance wish the requirements of 5B of AWS D1.1, Structural Welding Code.
5875 MP-1 Manufacturer or contractor E.O.r914.3.s...He.n,r,ich Inc.
l Procedure Number 7.
g.m. d
' Revision' NutilbdF'- ,
[" .
Oct.ober 27,...19.82.
Date - ..
i.
p
. IV ,
- W M5 UNITED STATES TESTING COMPANY, INC.
q .
9@J/J WELDING PROCEDURE QUALIFICATION TEST RECORD PROCEDURE SPECIFICATION GROOVE WELD TEST RESULTS Reduced section tension test Material specification ...A,5,6,9,,,to , A36- - ~ ~ . - - Tensile strength. psi:
Welding process ... .. . 9.b. b.,I..h.). ...... . ..- N/A Manual or machine .... Semi _A,utoma tic ...~.. .~ N/A or Zonta Position of welding Filler metal specification . ... . .f .NN,1,k..h.)..,,.,..,._.
Guided-bend test ,.,.,.,.,.,.,.
Filter metal classification ... h Root Face Weld metal grade ~ .. .....h[6.. . .. ... ... . .
i N/A i N/A Shigiding g s . ...~....? . .. . . Flow.3E .3,Q,,,C,FP. 2 N/A 2 N/A Single or muttiple pass ....... #.1.091e . ... .... .....
Single or multiple are.. .. . Single. . . . Radiographic-Ultrasonic Examination Welding current .. D C . _,,,,,
p ,
Welding progression .. . ... ...NAblUAhu11_ ..
Min Size Multiple Pass Max Size Singte Pass Preheat temperature . .. . . ....A..m..b...i ent .
y/h_ Macroetch Macroetch Postheat treatment ...... '
}.m, Wefder's name ..... .....$ .... 3. ,y,,},ey,,,,,_ , < , , , , ,
1 N/A 3 N/A 1 Pass a Pass 2 N/A 2 Pass
% *75% Argon 25% CO 2 Laboratory Test No. _83603-5 United Stat Te g Company, Inc.
Fra Y.
ssistant Vice Presiden-WELDINb PROCEDURE r ,
w Engineering Division Welding Current .- t Pass Elect. Speed of f l
no. site travel Joint detail ,
Arnperes Vcits
- r, = 74 L .
L
'd. 0.035 160 1 10 24-28 9-10 1ma.
1 ipm 4 & i1 M N /
!rl
/
- I <"~
8 s' s' I-6 min. o.4673 ,f f
, , gM N
/
tz A
).'
r, c -
e 3 4 -
1 I 6 min '
Mawoesch sest 5
Q We the undersigned, certify that the statements in this record are correct and that the test welos wers prepared, 3 welded andtested in accordance with the requirements of SB of AWS D1.1, Structural Welding' Code.
Procedure Number 5875 MP-1 Manufacturer or Contractor ..lia rol d,.,,R,. .He,n,.r..i,,ch.,,,Is s
P-Rev_ision Number' 4 .
rized by M' wv h
,. Q.Q.t.9.b.gr. 2.L 1982 Date Lif .
g.
UNITED STATES TESTING COMPANY, INC.
}
WELDING PROCEDURE QUALIFICATION TEST RECORD PROCEDURE SPECIFICATION' GROOVE WELD TEST RESULTS Reduced section tension test Material specification....A569_ to A36 --
. . . ..- Tensile str,ength, psi:
Welding process ... ....... 9.%.I.i...(.d.I.9).... .. .... . . .. 3 N/A Manual or machine .S.e,m,!,,_ Automatic - - - -
2 N/A Position of welding .. 2 F Ho r i,z on,,ta,1, .,,,..,,,, , ,,,,,,,
Filter metal specification .A,WS,,,A,5. ,18. ... ._...
Guided.oend tes Root Face 70S.d ...... __ .....
Filler metal classification ...Eh,0...
Weld metal grade . __ . . _ - . i N/A 3 N/A Shielding gas ......... . ... .. . ......... . Flow 2,5,30,,,C FM 2 N/A 2 N/A Single or multiple pass . . S109 I0- . . . . . .
Not Required
- Sj,n,g1,,e... ... Radiographic-Ultrasonic Examination Singte or multiple arc.....
Welding curre' n t .. . .. ..... . D( . - -
F vet test results Welding progression ... .. ..hAr.hk,,AAd. .
Min Size Multiple Pass Max Size Single Pass Preheat temperature Ambient Postheat treatment .. . ---- _ I kh.. .. N/A Pass 3 Pass 1 N/A 3 i -
Weldei's name.. ...E9.h p.. ,V,e,s c,h ,,,, ,
N/A 2 Pass
-2 j *75% Argon 25% CO, Laboratory Test No. 8. 3,603-4
~
United S .s ing Dompany,' Inc Fr _pe, Vice Preside WELDING PROCEDURE Engineering Division W,lding Current
' I
- t Elect. Speed of Pass Jo*nt detail , j no, size Volts travet
. Amperes I 5 = f4 Z _i
$* 24-28 9-10 Discarts 7--- ' ~I 1 - y# \
1 0.035 160 10 4 '
ipm I a f %
- ii I,~ y/ '
- X <
p' s' l ,! % ;_
6 m'in. o.497I a,e s f
s' 12 enla N 4
/.
y - e a T,Q . [
w & test
]
~6 min Y
We the undersigned, certify 6at the statements in this record are correct and that the test welds wers prepared, welded and tested in accordance with the requirements of SB of AWS D1.1, Structural Welding Code.
Manufacturer or contractor Harold R. Henrich Inc.
Procedure Number 5875 14P-1 Revision Number 7 [ *-
Q9.t9.b.i;.t,,,2,7,,,,1982 Date -
1y ' -
e,
- UNITED STATES TESTING COMPANY, INC.
WELDING PROCEDURE QUALIFICATION TEST RECORD PROCEDURE SPECIFICATION GROOVE WELD TEST RESULTS Reduced-secti n tenii n test Material specification A569 to A36 * - Tensile strength, psi:
Welding process .. Q ]g J""" " -
1 N/A Manual or machine " Semi AIiEB'm"iEIc" 2 N/A Position of welding ...U..E.".N..U.N....Z..o.n t..a..Y.."" * "*,,,,,..,",,,*
Filter metal specification .A..V.S...A,p,,,1,8,,,,,,,,,,,,-,,,,,,,,, c o;g ,g.3 ,,g ,,,,
Filler metal classification _ E705, ,3,,,,,,,,,,, ,,,
goo, p,c, Weld metal grade .... ./j((..A~ --- - ~ ~ - . - --
i N/A 1 N/A Shigiding gas . ...... _ _ ....... Fiow25-30__ CFM 2 N/A 2 N/A Single or multiple pass .. Not Required
.S..i,09.)I.e.,,,,,,
Single or multiple arc. . ... ...S.I.99 e .. .. Radiographic-Ultrasonic Examination Welding current . OC_ .
Fillet test results Welding progression ,,U,a h c, ,h[h,d , , Max Size Single Pass Min Size Multiple Pass Preheat temperature . . ..Amb,i e '
Macroetch Postheat treatment ............ .. 9./N,n ,,[ ,, t Macroetch
_Ruben_Curiel[.,, 3 N/A 3 N/A i Pass 3 Pass Welder's name _
- 75% Argon 25% CO 2 2 N/A 2 Pass g
Test No . 83603-3_ _,,,,,,,
gaboratd nite Company, 1 F6nk-Fe'pe s Ass't. Vice Presider WELDING PROCEDURE Engineering Divis1or Speed of Pass Elect.
traves Joint detail ,
no, si" Amperes volts
- T, = //4 -
i oi=8 1
e 0.035 160 10 24-28 9-10 max 1
ipm
/
4 F .. h I s ds' f
f 4 e tl .
is_
hy ,e
,s' ~
6 m*a. col 67 ,,(i s ,f ~
v f 8 12 enin e
Y::
T, 4
C
=
I_
- e a s _
6 min M # '
We the undersigned, certify that the statements in this record are corre'ct and that the test welds wers prepared, welded anetested in accordance with the requirements of SB of AWS D1.1, Structural Welding Code.
5875 MP-1 Manufacturer or contractor Harold R. Henrich Iric.
Procedure Number
.9 Revision Number- 7a . . .
m ez " ' ._h Date October 27, 1982 _ _ _ , ,,
o klo ._
.~ ,
b WELDER AND WELDING OPERATOR OUALIFICATION TEST RECORD Welder or welding operator's name Ed Urban ._ identification no. EU Welding process GMAW Manual semiautomatic X Mach,me SG - Fixed Horizontal Position (Flat, horizontal, overhead or vertical - if vertical sttte whether upward or downward) in accordance with procedure specification no. B8/S mpi Rev. 7 Material specification A36 to A36 Diameter and wall thickness (if pipe)- otherwise, joint thickness 3 in. dia. - 0.225" Wall Thickness range this qualifies 0.063 to 0.674 FILLER METAL Specification no. SAS.18 classification E705-3 F no.
Describe filler metal (if not covered by AWS specification) is backing strip used? No Filler metal diameter and trade name Flux for submerged arc or gas for gas metal arc or flux cored arc welding Guided Bend Test Results Type Result Type Result Face Satisfactory Root Satisfactory Face Satisfactory Root Satisfactory Test conducted by United j_tatgS-Jesting Co. . Inctaboratory test no. 83603-3-3 c jf6-M IPepe Fillet Test Results N/A Appearance Fillet size Fracture test root penetration Macroetch (Describe the location, nature, and size of any crack or tearing of the specimen.)
Test conducted by Laboratory test no.
per RADIOGRAPHIC TEST RESULTS N/A Film Film identifi- Results Remarks identifi- Results Remarks cttion cation Test witnessed by Test no.
per We, the undersigned, certify that the statements in this record are correct and that the welds were prepared and tested in accordance with the requirements of SC or D of AWS D1.1, Structural Welding Code, c m.. .. "- ror contractor _.J. Henrich Inc.
Authorized by N Date January 3. 1983 C '
s -
c .- : ,
WELDER AND WELDING OPERATOR OUALIFICATION TEST RECORD EU Ed Urban Identification no.
Welder or welding ooerator's name X Machine Ma semiautomatic Welding process GMAW Position SG - Fixed Horizontalual _
(Flat, horizontal, overhead or vertical -if5R75 vertical, moi state Rev. whether 7 upward or downwardi in accordance with procedure specification no. -
A569 to A569 Material specification _ 3 in dia' - 0.225" Wall Diameter and wall thickness (if pipe)- otherwise, joint thickness _ __
Thickness range this qualifies FILLER METAL E705.)_ _ p no, SA 5.18 . classification Specification no. _.
Describe filler metal (if not covered by AWS specification)
No Is backing strip used? _ Flux f or submerged arc or gas f or gas metal are or flux
? Filler metal diameter and trade name - cored arc welding _
Guided Bend Test Results Result Type Type Result Satisfactory Satisfactory Root Face Satisfactory Satisfactory Root Face 83603-3-6 Test cor docted by United Sta_tes Jeding Co. , Inc. Laboratory test no. -
'es /
per _ Mepe Fillet Test Results N/A
- Fillet size _. __
Appearance _ Macroetch Fracture test root penetration _
(Describe the location, nature, and size of any crack or tearingLaboratory of the :pecimen.)
test no.
Test conducted by ,
- per i-4' RADIOGRAPHIC TEST RESULTS N/A B Film Fi m Results Remarks
.h Remarks identifi-Results S identifi- cation cation Et n.-
< l 3r 4e ye Test no.
'l'h:
Test witnessed by per We, the undersigned, cert'ify that the statements in this record are correct an accordance with the requirements of SC or D of AWS D1.1, Structural Welding Code. Inc.
H. Henrich acturer or con
, Author steu i.,y .
Dat, January 3,1983
to WELDER AND WELDING OPERATOR QUALIFICATION TEST RECORD Jim CarleY Identification no. JC Welder or welding operator's name X Mach,me GMAW Manual Semiautomatic Welding process . .
p ,; ;,n SG - Fixed Horizontal (Flat, horizontaf, overhead or vertical -if venical, state g,mpi er upward Rev.or 7 downward)
In accordance with procedure specification no. .
Material specificatinn A569 to A569 __
3 in,' Dia. - 0.225" Wall Diameter and wall thickness (if pipe)- otherwise, joint thickness Thickness range this qualifies FILLER METAL E705-3 _ p no.
Specification no.
SAS.18 classification Describe filler metal (if not covered by AWS specification) is backing strip used? No Flux for submerged arc or gas for gas metal arc or flux
, Filter metal diameter and trade name cared are weidias 0
o I
Guided Bend Test Results Type Result Type Result Root Satisfactory Face Satisfactcry Root Satisfactory Face Satisfactory United StateSA9 sting Co. , Inc. Laboratory test no. 83603-3-7 t Test conducted by ,g'- __
p
, per 7 - . -
1-ranx Pepe Fillet Test Results N/A Fillet size Appearance Macroetch Fracture test root penetration (Desc.ibe the location, nature, and size of any crack or tearing of the specimen.)
Laboratory test no.
Test conducted by l
- per 1'
. RADIOGRAPHIC TEST HESULTS N/A f
i ,,, Film Filtn ,
Remarks h Results Results Remarks ~.' :Identifi.
E identift.
cation.
..,. (cation k o .
( '
l-a i
t
- Test no.
h Test witnessed by L per
'~
We;t$e undersigned, certify that the statements in this record are correct and that.,.the . i.1. welds
- .-J, i; ,were
' prep 1% .; ? - accordanos with the requirements et SC or D of AWS D1$ Structural Welding Code.
M
t . wf.. ,hos Sh,,setor H. Hen'richSInc d (y n[, g. , .; .J ?- . ~ . . . ,
. . . .g .g ~. . .eew
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$2 N M P
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WELDER AND WELDING OPERATOR OUALIFICATION TEST RECORD Jim Carley JC identifica son no.
Welder or welding operator' e Manual Semiautomatic Machine Welding process Position SG - Fixed Horizontal w ard r downward)
(Flat, horizontal, overhead or vertical -if vertical, state vyhether 5875 mp) up, Ikey. 7 In accordance with procedure specification no.A36 to A36 .
Material specification Diameter and wall thickness (if pipel- otherwise, joint thickness _ 3 in.- dia. - 0.225" NaH Thickness range this qualifies FILLER METAL SAS.18 classification E705-3 F no.
Specification no. __.
Describe filler metal (if not covered by AWS specif: cation) is backing strip used? No Flux for submerged arc or gas for gas metal arc or flux
- Filler metal diameter and trade name cored arc welding
)
' Guided Bend Test Results Type Result Type Result Satisfactory Root Satisfactory Face Satisfactory Root Satisfactory Face 83603-3-4 Test conducted by United States -Testing Company, 10& oratory test no.
h.
U per , /
trank Pepe Fi!Ie: Test Results N/A Fillet size Appearance Macroetch Fracture test root penettation n (Describe the location, nature, and size of any crack or tearing of ;he specimen.)
_ Laboratory test no.
Test conducted by l
3 Mr Y
RADIOGRAPHIC TEST RESULTS N/A
$ Film Film it'entifi- - Results Remarks identifi- Results Remarks cation cation
/
b 6
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- s Test no, Test witnessed by Mr We, the undersigned, certify that the statements in this record are correct and that the welds were prepared and accordance with the requirements of SC or D of AWS D1.1, Structural Welding Code. .,m yJA. .
%_ntractor. - H.-Henrich 'Inc. ~
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January-3; 1983'Z N F'I N wi N - , ,
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f WELDER AND WELDING OPERATOR QUALIFICATION TEST RECORD Welder or welding operator's name John Wesch identification no. JW
, Welding procesj GMAW Manual Semiautomatic X Machine Position 5G - Fixed Horizontal (Flat, horizontal, overhead or vertical -if vertical, stagOgthermDi upward or downward)
PeV. 7 In accordance with procedure specification no.
Material specification A569 to A569 Diameter and wall thickness (if pipe)- otherwise, joint thickness 3 in. Dia. - 0.725" Wall _
Thickness range this qualifies FILLER METAL Specification no. SA5.18 classification E705-3 F no.
Describe filler metal (if not covered by AWS specification) is backing strip used7 No Filler metal diameter and trade name Flux for submerged arc or gas for gas metal arc or flux
}- cored arc welding Guided Bend Test Results Type Result Type Result Face Satisfactory Root Satisfactory Face Satisfactory Root Satisfactory Test conducted by United StateSJeStina Co. . Inc. Laboratory test no. 83603-3-8 3 Per <
W -M --
Frank Pepe Fallet Test Results N/A Appearance Fillet size Fracture test root penetration Macroetch (Describe the location, nature, and size of any crack or tearing of the specimen.)
Test conducted by Laboratory test no.
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} RADIOGRAPHIC TEST RESULTS N/A -
1
( Film Film
! identifi- Results Remarks .identifi- Results Remarks j cation ~ cation
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l Test witnessed by Test no.
I P'r We, the undersegned, certify that the statements in this record are correct and that the welds were prepared and tes'ted in accordance with the requirements of SC or D of AWS DI.1, Structural Welding Code. . J.J,Ulg't r. ,
a;- 5 H.'HenriEN' Enc-c'
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a WELDER AND WELDING OPERATOR QUALIFICATION TEST RECORD John Wesch JW Welder or welding operator *p name leentif;c pn no, GMAw Manual Semiautomatic Machine Welding process Position SG - Fixed Horizontal (Flat, horizontal, overhead or vertical - if vertical, state whether upward or downward) ification no. 3875 rnoi Rev. 7 In accordance with procedure A sN to A36 Material specification Diameter and wall thickness (if pipe)- otherwise, joint thickness 3 in. dia. - 0.225" Walk Thickness range this qualifies FILLER METAL SAS.18 Classification E705-3 p no.
Specification no.
Describe filler metal (if not covered by AWS specification) is backing strip useot No Flux for submerged arc or gas for gas metal arc or flux Filler metal diameter and trade name cored arc welding
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Guided Bend Test Results Result Type Result Type Satisfactory Root Satisfactory Face Face Satisfactory Root Satisfactory Test conducted by United States,Testina Co. . Inc. Laboratory test no. 83603-3-5 b per N M Pepe Fillet Test Results N/A Appearance _
Finet size Fracture test root perietration M 3croetch (Describe the location, nature, and size of any crack or tearing of the specimen.)
Test conducted by Laboratory test no.
l per RADIOGRAPHIC TEST RESULTS N/A 4 Film Film
) identifi- Results Remarks identifi- Results Remarks cation cation 3
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$ Test no.
& Test witnessed by - . -
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We, the undersigned, certify that the sts :erse ts in this record are correct and that the welds were prepared and tested in accordance with the requirements of SC'a 3 of AWS D1.1, Structural Welding Code.
" H. Henrich Inc.
C...~urer - stor-T -
Date January 3.1983
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NOTE: Miniansa fillet veld IN- I / I dl sizes for T4}1/8 1/32"
, Tit 1/4-t1/32" a if O T E S
- 1. Base metal shall be ASTM-569 for body steel and ASTM A-36 for frame 3 stiffening and base steel.
- 2. Edges to be welded shall be pre-pared by machining, flame cutting
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or grinding, or any combination of ;
l these, to achieve a shape as shown .
in the attached diagram. j, 3 surfaces to be welded shall be cleaned free from slag, paint, oil, ,
ntst, acale or ar.y other caterial 3, which may be detrimental to the 4 weld.
14 .
The minimum length of an interrupted '
^ fillet weld shall be li inches.
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- 6. If tack welds are used, they shall l \
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weld if'need.ber Cracked orfbroken' i tack welds sh'all be chippediout' and l
_ q* g all others thoroughly cleansed prior ;
to incorporation into the weld.'
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