ML20077F561
| ML20077F561 | |
| Person / Time | |
|---|---|
| Site: | Palo Verde  |
| Issue date: | 10/27/1982 |
| From: | COMSIP, INC. |
| To: | |
| Shared Package | |
| ML20076C606 | List: |
| References | |
| REF-QA-99900771 5875-MP-1, NUDOCS 8308010435 | |
| Download: ML20077F561 (17) | |
Text
ti. '
(pt(H M(Wi~h Specification No.: 5875-MP-1 CARBON STEEL METAL ARC WELDING PROCEDURE FOR USE ON PANELS FOR ARIZONA NUCLEAR POWER PROJECT, PALO VERDE GENERATING STATION, UNITS 1, 2,
& 3.
+
t
.i Bechtel/ Arizona COMSIP INCORPORATED Ref :
CUSTOMLINE DIVISION P.O. #10407-JM-000
- Linden, New Jersey COMSIP APPROVAIS RE7.
DATE DESCRIPTION BY Q.A.
PROD PROJ 6
4/12/82 REVISED TO INCLUDE MODIFIED ACCEPTANCE CRITERIA TO AWSDl. L 7
10/27/82 Procedure re qualifled f)f e
4 I'
8308010435 830726 PDR GA999 ENVCOMSD 99900771 PDR J
1
'e 2(K) / sers Neux a
(
OUALIFlED JOINT WELOING PROCEDURE PROCEDURE SPECIFICATION A36 to A 36 Material specification G M
- A *W
- Welding process Seat-Automatic Manual or machine _ SG - Fixed Horiz.
Position of welding _
Filler metal specification __AW" d 1R E70S Filler metal classificcion N/A Fium Weld metal grade
- _
N/A Flow rate 25-30CFM 7 SIAr. 252C07 Shielding gas Single Single or multiple pass N/A Single or multiple arc Welding current DC Reverae Pofarity Welding progression Backhand Machinint or Grinding Root treatment 500F 9
Preheat and interpass temperature N/A Postheat treatment
- Applicable only when filler metal has no AWS classification.
WELDING PROCEDURE "9 C"" *"I Travel Joint detait Pass Electrode
(
"0-SI
Amperes Volts FULL PENETRATION 1.
0.035" 160-170 24 - 28 9-10, g
I 10 ipm t A
60 hja n
8
,/- -
I
-s gT
\\
b
.1 1
y f=0NyguAK it.c SM A X. ---
M This procedure may vary due to fabrication sequence. fit up. pass size, etc., within the limitation of var C, or D of AWS D1.1. Structural Welding Code.
Manufacturer or contractor _ /'CONSIP, INC.
WPS-1 0
Authorized by
- h Procedure no.
- flevision no.
wate n.
= uanaria g r December 2e 1982 Date 01978 toy Amencen Welding Society. Att rights reserved Form E 1 I
(A
e WELDING PROCEDURE QUAllFICATION TEST RELORD PROCEDURE SPECIFICATION GROOVE WELD TEST RESULTS Material specification A36 to A36 R.duced s.ction t.nsion tests GMAW Welding process Tensite strength, psi Manusf or machine Semi-Automatic.
65,300 Position of welding SG - Fixed Horiz.
I-Filf er metal specification SAS.18 2.
M: 200 Filler metal classification E705-3 Guided-b.nd tests (2 root,2 face-;or 4 sid* bend)
Wcld metal grade
- Rm Fn Shielding gas Flow rate 25-30 cpm S tisfactory i, _ Satisfactory Single or multiple pass Single 1.
single or multiple arc Sinale
- 2. _ Satisfactory 2._ Satisfactory Welding current DC_
Rediographic ultrasonic emsmination Satisfactory Backhand Welding progression FILLET WELC' 7EST RESULTS None Preheat temperature flone Minimum size multiple pass Maximum size single pass Postbeat treatment Rubien Curiel Mxroetch Macroetch Welder's name N/A N/A y
N/A i,
N/A 3.
j, 75% Ar. 25% CO 2.
N/A 2.
a 2
All. weld-metal sension test
- Applicable when filter metal has no Tensile strength, psi N/A AWS classification.
Yield point, psi N/A Elongation in 2 in., %
N/A 83603-3-1 Law. tory test no.
WELDING PROCEDURE Pass Elect.
Walding current Speed of Joint ottail tr avel N o.
size Amperes Volts 1
0.035 160 t 10 24 - 28 9-10 ipm
?
dts*
IIs* -
\\.
~
3" Dia. Pipe 0.225" wall We, the undersigned. certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of 5B of AWS D1.1, Structural Welding Code.
H. Henrich Inc.
5875 moi
,o, cont,, ego, Haredure no.
~'
d
- 7 Authorized by Revision no.
January 3, 1983 United States Testing Company, Inc.
o,,,
q f
h m
l Frank Pepe I.
t.
Splecification NO. 5875 HP-1 Rev. 7
- "~
208/ Arrmoex E QUAT.lFIED JOINT WELOING PROCEDURE PROCEDURE SPECIFICATION A569 to A569 Material specification l
Welding process GMAW Manual or machine Semi Automatic Position of welding SC Fired Horizontal Filler metal specification AWS A5.18 Filter metal classification _f 703-3
]
N/A Flux Weld metal grade' N/A Shielding gas 75fAr 25I_C07 Flow rate ~ 25-30CFM l
~
Single or multiple pass Sinnie Single or multiple arc :
Single
]
Welding current DC Polarity Reverse Welding progression.__ Backhand Root treatment Grind to achieve shape Preheat and interpass temperature None Postheat treatment ha
- Applicable only when filter metal has no AWS classification.
{
WELDING PROCEDURE s
- IdI"9*""'"'
Trant Pass Electrode Joint detail i
no.
size speed Amperes Volts 9
FULL PENETRATION i'
I
]
For T.187. 250 t.
1 160 10 24-28 9-10ipsa g,o*
1 035
)
3 f~
t
\\
eW
'I i
i 9
s_-
f*o% You Ax -
g s ysum This procedure may vary due to fabrication sequence, fit up, pass size, etc., within the limitation c.f variables given in 48, C, or D of AWS D1.1, Structural Welding Code.
I 5875 MP-1 Manufacturer or contractor 4
Procedure no.
Consip, Ince 7
Revision no.
Authorized by October 27;11982 -
I Date Form E.1 01978 Inr American We4 ding Seelety. AII rights reearved.
I' f
i
WELDING PROCEDURE QUALIFICATION TESTRECORD PROCEDURE SPECIFICATION GROOVE WELD TEST RESULTS A569 to A569 Reduced-section ten Ion tut Material specification 6
. MAW Tensile strength, psi Welding process Manual or machine Semi-Automat 1c 65'300 SG - Fixed Horiz.
1.
Position of welding Filter metal specification SAS.18 2.
65,200 Filler metal classification E705-3 co;d.d-b.nd tests (2 root.,2 fece., or 4 sid.-bend)
Weld metal grade
- Root Face Shielding gas Flow ra e, _ c.5-30 com Satisfactory Satisfactory Single or multiple are Single Satisfactory i,
Single or multiple pass ingle 1.
Satisfactory Welding current DC R.diographie-ultruonic x mination $atisfactory i
Welding progression Backhand FlLLET WELD TEST RESULTS Preheat temperature None Posthest treatment None Minimum size multiple pass Maximum size single Mss Rubien Curiel Macroetch Macroetch Welder's name N/A 3,
N/A i, N/A 3.
N/A
- 75% Ar. 25% C0 1.
i 2.
N/A 2.
N/A l
2 All-weld-metal tension test N/A'
' Applicable when filler metal has no Tensile strength, psi AWS classification.
Yield point, psi N/A Elongtion in 2 in., %
N/A 83603-3-2 Laboratory test no.
WELOING PROCEDURE Pass Elect.
Welding current 3
\\
3 Joint detail 8
Amperes Volts travel 1
0.035 160 10 24-28 9-10 ipm 1
~
8y 1
O_. -S' J
1 3" Dia. Pipe 0.225" wall We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of 58 of AWS D1.1, Structural Welding Code.
H. Henrich Inc.
5875 mpi u,n,,,,,,,,,,,o, coni,,cto, t
p.ocedure no.
N
.7 Revision no.
,-.. - or United States Testing Company, Inc.
January 3.1983 o,ie
- k l
(
_ Frank Pepe li
Sp:ecific ation NO. 5875 HP-1 Rev.7 208 / Arrmrn x [*
GUALIFIED JOINT ty,ELDING PROCEDURE
_P,ROCEDU R E1PECIFIC ATiON A569 to A36 Material specifiestion _
CMAW Wefding proces: _
Semi Autocaatic Manual or machine 2F Position of welding Filler metal specification AWS A5.18 Filter metat ctsuitication _E
~)
Flun
)
Weld metal grade
- Shielding gas 75fAr___25% CO)
Flow rate 25-30CFM i
Single or multiple pass Single Single or multiple arc Sinfle Welding current Z
Pof arity Rerersg Welding progression Rackliand Root treatment "d/ A s
Preheat and interpass temperature _ None h n e-i Postheat treatment
- Applicable only when filler metal has no AWS classification.
i WELDING PftOCEDURE 3
Wdi"9"""*"I Tr M Joint detail Pass Electrode "0-8I28 speed Amperes Volts t
3 k
e For T,187, 250 3/8" max 1
160 10 24-28 a.
1 035 t
%/
/
s..
^
3 This procedure may vary due to f abrication sequence, fit-up, pass size, etc., within the limitation of variables given in 40, p
C, or D of AWS D1.1, Structural Welding Code.
wM-5875 MP-1 g, nog,,,,,,,,,,,,,,,,,,,
w Procedure no.
Coesip, Ince
//
I flevision no.
Authorized by October 2h 1982 1
Date p
o 1978 by Amerleen Weldlag society. All rights resavved.
Form E 1
.{
M r
I t
(Ig! -
UNITED STATES TESTING COMPANY, INC.
WELDING PROCEDURE GUALIFICATION TEST RECORD PROCEDURE SPECIFICATION' GROOVE WELD TEST RESULTS Reduced-section tension test Material specification.. A569 to A36 Tensile strength, psi:
Welding process
.....5N fMIG[,,,,,,,, _,,_
N/A Manual or machine.....S.e,m.1. Au.gpga.t.!,c...-...
2 2F Horizontal Position of welding Filler metal specification AWS AS.18,
~ ~ ~ ',,, '
Guided bend test Filler metal classification...E70S (
- goo, p,c, Wcid me tal grad e.........//[.,,,,,,,,,,,,,,,,,,,,,,,,,
N/A
- N/A A
1 Shi iding gas......I.........,,)..e.[.oy,2@.],FM
-.. ~....
N/A p
N/A 2
t 2
Single or multiple pass.. _ SIU9
......I.n,g,1 e.....
Radiographic-Ultrasonic Examination Not Recuired
_S Single or multiple are OC Welding current.
Fillet test results Welding progression -
-- 1..g15hanst Min Size Muf tiple Pass Max Size Singte f ass 1 lent, Macroetch Macroetch Preheat temperature.......
U[A Pass Pass 3
N/A 3 N/A 3
Postheat treatment.. Ed. Urban 3
Welder's name.
-2 N/A 2 Pass __
- 75% Argon 25% C0 2
Laboratory Test No J3603,6,,,,,,,
United Sta T
Company, Inc.
n P istant Vice President WELDI G PROCEDURE F
, Engineering Division 1
Welding Current Pass Elect.
Speed of e
i travel no.
size Amperes Volts
/
T2 t
1
% s - (a mar.
1 0.035 160 t 10 24-28 9 10
\\
/
4 1pm I
/.
w I s~ipl I
p
'W
/I4 -
s-6 m*sn. o.8 Gib Y
s
,s e s
s' t2 m!n s's
- /
6 4
/
T%
I
[
gaaoeirfacst 6 mia We the undersigned, certif y that the statements in this record are correct and that the test welds wers prepared.
welded and tested in accordance wish the requirements of 5B of AWS D1.1, Structural Welding Code.
l Procedure Number 5875 MP-1 Manufacturer or contractor E.O.r914.3.s...He.n,r,ich Inc.
g.m.
d
["
' Revision' NutilbdF'-
7.
Oct.ober 27,...19.82.
Date i.
p
. IV
W M5 UNITED STATES TESTING COMPANY, INC.
9@J/J q
WELDING PROCEDURE QUALIFICATION TEST RECORD PROCEDURE SPECIFICATION GROOVE WELD TEST RESULTS Reduced section tension test Material specification...A,5,6,9,,,to, A36 Tensile strength. psi:
Welding process...... 9.b. b.,I..h.).......
N/A
- - ~ ~. - -
Manual or machine.... Semi _A,utoma tic...~...~
N/A Position of welding.....f.NN,1,k..h.)..,,.,..,._.,.,.,.,.,.,.,.
or Zonta Filter metal classification... h Guided-bend test Filler metal specification.
Root Face Weld metal grade ~.......h[6...
N/A i
N/A i
Shigiding g s.
...~....?
..... Flow.3E.3,Q,,,C,FP.
N/A 2
N/A 2
Single or muttiple pass....... #.1.091e........
Single or multiple are..... Single.
Radiographic-Ultrasonic Examination Welding current..
D C. _,,,,,
p Welding progression.........NAblUAhu11_
Min Size Multiple Pass Max Size Singte Pass Preheat temperature.........A..m..b...i ent y/h_
Macroetch Macroetch Postheat treatment......
Wefder's name.....
.....$.... 3. y,,},ey,,,,,_
}.m,,
1 N/A 3 N/A 1 Pass a Pass Pass 2 N/A 2
- 75% Argon 25% CO 2 Laboratory Test No. _83603-5 United Stat Te g Company, Inc.
Y.
WELDINb PROCEDURE Fra ssistant Vice Presiden-r,
w Engineering Division Welding Current t
l Pass Elect.
Speed of f
Joint detail no.
site Arnperes Vcits travel
- r, = 74 L
L
'd.
1 0.035 160 1 10 24-28 9-10
& i1 1ma.
ipm 4
M N
/
!r I <"~
l
/
8 s' s'
I-6 min. o.4673,f f
gM tz A
. ).'
/
N r,
c e
3 1
I 4
6 min Mawoesch sest Q
5 We the undersigned, certify that the statements in this record are correct and that the test welos wers prepared, 3
welded andtested in accordance with the requirements of SB of AWS D1.1, Structural Welding' Code.
Procedure Number 5875 MP-1 Manufacturer or Contractor..lia rol d,.,,R,.
He,n,.r..i,,ch.,,,Is s
Rev_ision Number' 4
rized by M' wv h
P-Date Q.Q.t.9.b.gr. 2.L 1982 Lif g.
UNITED STATES TESTING COMPANY, INC.
}
WELDING PROCEDURE QUALIFICATION TEST RECORD PROCEDURE SPECIFICATION' GROOVE WELD TEST RESULTS Reduced section tension test Material specification....A569_ to A36 Tensile str,ength, psi:
Welding process.......... 9.%.I.i...(.d.I.9)....
N/A 3
Manual or machine
.S.e,m,!,,_ Automatic 2
N/A Position of welding.. 2 F Ho r i,z on,,ta,1,.,,,..,,,,,,,,,,,,
Filter metal specification
.A,WS,,,A,5.,18....._...
Guided. end tes o
70S.d...... __
Root Face Filler metal classification...Eh,0...
N/A N/A 3
Weld metal grade. __
i Shielding gas.......................... Flow 2,5,30,,,C FM N/A 2
N/A 2
I Single or multiple pass..
S109 0-Not Required Singte or multiple arc.....
- Sj,n,g1,,e......
Radiographic-Ultrasonic Examination Welding curre' t...........
D(
F vet test results n
Welding progression.....
..hAr.hk,, Ad.
A Min Size Multiple Pass Max Size Single Pass Ambient Preheat temperature kh....
I V
3 Pass Pass Postheat treatment... ---- _
...E9.h p..,,e,s c,h,,,,
1 N/A 3
N/A i
Weldei's name..
Pass N/A 2
-2 j
- 75% Argon 25% CO, Laboratory Test No.. 3,603-4 8
ing Dompany,' Inc
~
United S
.s Vice Preside Fr
- _pe, WELDING PROCEDURE Engineering Division I
W,lding Current t
Pass Elect.
Speed of Jo*nt detail j
travet no, size Amperes Volts I
5 = f4 Z _i Discarts 1
0.035 160 10 24-28 9-10 7---
' ~ 1 - y# \\
4 I
ipm I a f
ii I,~ y/ '
X s'
l,!
p' 6 m'in. o.497I f
,e s
a s'
12 enla N
4y e
a
/.
T,Q
[
]
w & test
~6 min Y
We the undersigned, certify 6at the statements in this record are correct and that the test welds wers prepared, welded and tested in accordance with the requirements of SB of AWS D1.1, Structural Welding Code.
Harold R. Henrich Inc.
Procedure Number 5875 14P-1 Manufacturer or contractor Revision Number 7
[
Date -
Q9.t9.b.i;.t,,,2,7,,,,1982 1y '
e, UNITED STATES TESTING COMPANY, INC.
WELDING PROCEDURE QUALIFICATION TEST RECORD PROCEDURE SPECIFICATION GROOVE WELD TEST RESULTS Reduced-secti n tenii n test Material specification A569 to A36 Tensile strength, psi:
Q ]g J""" "
N/A Welding process..
1 Manual or machine " Semi AIiEB'm"iEIc" N/A 2
Position of welding...U..E.".N..U.N....Z..o.n t..a..Y.."" * "*,,,,,..,",,,*
Filter metal specification
.A..V.S...A,p,,,1,8,,,,,,,,,,,,-,,,,,,,,,
c o;g,g.3,,g,,,,
Filler metal classification _ E705,,3,,,,,,,,,,,
- goo, p,c, Weld metal grade...../j((..A i
N/A 1
N/A
~ --- - ~ ~ -. -
Shigiding gas.
_ _....... Fiow25-30__ CFM N/A 2
N/A 2
Single or multiple pass..
.S..i,09.)I.e.,,,,,,
Not Required Single or multiple arc........S.I.99 e....
Radiographic-Ultrasonic Examination OC_.
Welding current.
Fillet test results Welding progression
,,U,a c,,h[h,d,,
h Min Size Multiple Pass Max Size Single Pass Preheat temperature.
...Amb,i e Postheat treatment.............. 9./N,n t
,,[,,
Macroetch Macroetch Pass 3 Pass 3 N/A 3
N/A i
_Ruben_Curiel[.,,
Welder's name
- 75% Argon 25% CO 2 N/A 2 Pass g
2 Test No. 83603-3_ _,,,,,,,
gaboratd Company, 1 nite F6nk-Fe'pe s Ass't. Vice Presider WELDING PROCEDURE Engineering Divis1or Pass Elect.
Speed of Joint detail Amperes volts traves no, si"
- T, = //4 1
ie 1
0.035 160 10 24-28 9-10 oi=8 max F.. h ds' ipm 4
f
/
I s f
t l 4
eis_
h
,e
,s'
~
y 6 m*a.
col 67,,(
,f i s
~
f 8
12 enin v
Y::
4 T,
C e
a e
=
I_
s M # '
6 min We the undersigned, certify that the statements in this record are corre'ct and that the test welds wers prepared, welded anetested in accordance with the requirements of SB of AWS D1.1, Structural Welding Code.
Harold R. Henrich Iric.
Procedure Number 5875 MP-1 Manufacturer or contractor
" '._h
.9 Revision Number-7a.
m ez October 27, 1982 Date o
klo
.~
b WELDER AND WELDING OPERATOR OUALIFICATION TEST RECORD Welder or welding operator's name Ed Urban identification no.
EU Welding process GMAW Manual semiautomatic X
Mach,me Position SG - Fixed Horizontal (Flat, horizontal, overhead or vertical - if vertical sttte whether upward or downward) in accordance with procedure specification no.
B8/S mpi Rev. 7 Material specification A36 to A36 Diameter and wall thickness (if pipe)- otherwise, joint thickness 3 in. dia. - 0.225" Wall Thickness range this qualifies 0.063 to 0.674 FILLER METAL Specification no.
SAS.18 classification E705-3 F no.
Describe filler metal (if not covered by AWS specification) is backing strip used?
No Filler metal diameter and trade name Flux for submerged arc or gas for gas metal arc or flux cored arc welding Guided Bend Test Results Type Result Type Result Face Satisfactory Root Satisfactory Face Satisfactory Root Satisfactory Test conducted by United j_tatgS-Jesting Co.. Inctaboratory test no.
83603-3-3 c jf6-M IPepe Fillet Test Results N/A Appearance Fillet size Fracture test root penetration Macroetch (Describe the location, nature, and size of any crack or tearing of the specimen.)
Test conducted by Laboratory test no.
per RADIOGRAPHIC TEST RESULTS N/A Film Film identifi-Results Remarks identifi-Results Remarks cttion cation Test witnessed by Test no.
per We, the undersigned, certify that the statements in this record are correct and that the welds were prepared and tested in accordance with the requirements of SC or D of AWS D1.1, Structural Welding Code, c
m.... "- ror contractor _.J. Henrich Inc.
N Authorized by Date January 3. 1983 C
s
c.-
WELDER AND WELDING OPERATOR OUALIFICATION TEST RECORD EU Ed Urban Identification no.
X Machine Welder or welding ooerator's name semiautomatic SG - Fixed Horizontalual _
GMAW Ma Welding process (Flat, horizontal, overhead or vertical -if vertical, state whether upward or downwardi Position 5R75 moi Rev. 7 in accordance with procedure specification no. -
A569 to A569 Material specification _
3 in dia' - 0.225" Wall Diameter and wall thickness (if pipe)- otherwise, joint thickness _
Thickness range this qualifies FILLER METAL E705.)_
_ p no, SA 5.18
. classification Specification no.
Describe filler metal (if not covered by AWS specification)
No Is backing strip used? _
Flux f or submerged arc or gas f or gas metal are or flux
?
Filler metal diameter and trade name
- cored arc welding _
Guided Bend Test Results Result Result Type Type Satisfactory Root Satisfactory Face Satisfactory Root Satisfactory Face 83603-3-6 United Sta_tes Jeding Co., Inc. Laboratory test no. -
'es Test cor docted by
/
per _ Mepe Fillet Test Results N/A
- Fillet size _.
Appearance _
Macroetch Fracture test root penetration _
(Describe the location, nature, and size of any crack or tearing of the :pecimen.)
Laboratory test no.
Test conducted by per i-RADIOGRAPHIC TEST RESULTS N/A 4 '
B Film S
identifi-Results Remarks identifi-Results Remarks
.h Fi m cation cation Et n.-
l
<3r 4e ye Test no.
'l'h:
Test witnessed by We, the undersigned, cert'ify that the statements in this record are correct an per accordance with the requirements of SC or D of AWS D1.1, Structural Welding Code.
H. Henrich Inc.
acturer or con Author steu i.,y January 3,1983
- Dat,
to WELDER AND WELDING OPERATOR QUALIFICATION TEST RECORD JC Jim CarleY Identification no.
Welder or welding operator's name Manual Semiautomatic X
Mach,me GMAW Welding process SG - Fixed Horizontal p,; ;,n (Flat, horizontaf, overhead or vertical -if venical, state g, er upward or downward) mpi Rev. 7 In accordance with procedure specification no.
A569 to A569 Material specificatinn 3 in,' Dia. - 0.225" Wall Diameter and wall thickness (if pipe)- otherwise, joint thickness Thickness range this qualifies FILLER METAL E705-3
_ p no.
SAS.18 classification Specification no.
Describe filler metal (if not covered by AWS specification)
No is backing strip used?
Flux for submerged arc or gas for gas metal arc or flux Filter metal diameter and trade name cared are weidias 0
Guided Bend Test Results o
I Type Result Type Result Face Satisfactcry Root Satisfactory Face Satisfactory Root Satisfactory 83603-3-7 United StateSA9 sting Co., Inc. Laboratory test no.
Test conducted by t
p
,g __
per 7 1-ranx Pepe Fillet Test Results N/A Fillet size Appearance Macroetch Fracture test root penetration (Desc.ibe the location, nature, and size of any crack or tearing of the specimen.)
Laboratory test no.
l Test conducted by per 1'
f
. RADIOGRAPHIC TEST HESULTS N/A i
,,, Film h
Filtn E
identift.
Results Remarks
~. '
- Identifi.
Results Remarks (cation k
cation.
o
(
l -
ai t
Test no.
h Test witnessed by L
per We;t$e undersigned, certify that the statements in this record are correct and that the welds were prep
.,. i.1. ;.-J, i;, '
'~
accordanos with the requirements et SC or D of AWS D1$ Structural Welding Code.
n[,
,.;.J ?-
wf..,hos Sh,,setor H. Hen'richSInc d 1%.; ? -
M t.
~
(
g.
....g.g ~...eew
~"
y
,.g.,q Ausnoriaen by
';{.higWaw Jaiiua'ry 3Y 1983 W :*S $2 N M P
.c e,rc 7; c s
j F
g p.
%E W
- 3. c %.3% "
Q:u g':
y.
?
n:-
+:
' C,o -
5', ; Q s.f;f '
< m =;*
4.-
' [,
. r..
- 4' y
~.y '"f.; f :..
. h
'h8- -
M.,
'r::3?;*-
$. K'w c.%
,g:,. %,., ;'
L
,g
.. yz.n g,.
4
^
t
WELDER AND WELDING OPERATOR OUALIFICATION TEST RECORD JC Jim Carley identifica son no.
Welder or welding operator' e
Manual Semiautomatic Machine Welding process SG - Fixed Horizontal Position (Flat, horizontal, overhead or vertical -if vertical, state vyhether up, ard r downward) 5875 mp)
Ikey. 7 w
In accordance with procedure specification no.A36 to A36 Material specification 3 in.- dia. - 0.225" NaH Diameter and wall thickness (if pipel-otherwise, joint thickness _
Thickness range this qualifies FILLER METAL E705-3 F no.
SAS.18 classification Specification no. __.
Describe filler metal (if not covered by AWS specif: cation)
No is backing strip used?
Flux for submerged arc or gas for gas metal arc or flux Filler metal diameter and trade name cored arc welding
)
Guided Bend Test Results Type Result Type Result Face Satisfactory Root Satisfactory Face Satisfactory Root Satisfactory United States -Testing Company, 10& oratory test no.
83603-3-4 h.
Test conducted by
/
U per
, trank Pepe Fi!Ie: Test Results N/A Fillet size Appearance Macroetch Fracture test root penettation (Describe the location, nature, and size of any crack or tearing of ;he specimen.)
n
_ Laboratory test no.
l Test conducted by 3
Mr Y
RADIOGRAPHIC TEST RESULTS N/A Film Film identifi-Results Remarks it'entifi- -
Results Remarks cation cation
/
b 6
h
- s Test no, Test witnessed by Mr We, the undersigned, certify that the statements in this record are correct and that the welds were prepared and
.,m yJA..
accordance with the requirements of SC or D of AWS D1.1, Structural Welding Code.
. - H.-Henrich 'Inc.
%_ntractor N-
~
Authorized by' g
January-3; 1983'Z N F'I N
wi N -
Date
.T'.
a "*
'.1,,
M
f WELDER AND WELDING OPERATOR QUALIFICATION TEST RECORD Welder or welding operator's name John Wesch identification no.
JW Welding procesj GMAW Manual Semiautomatic X
Machine Position 5G - Fixed Horizontal (Flat, horizontal, overhead or vertical -if vertical, stagOgther upward or downward)
In accordance with procedure specification no.
mDi PeV. 7 Material specification A569 to A569 Diameter and wall thickness (if pipe)- otherwise, joint thickness 3 in. Dia. - 0.725" Wall Thickness range this qualifies FILLER METAL E705-3 F no.
SA5.18 classification Specification no.
Describe filler metal (if not covered by AWS specification) is backing strip used7 No Filler metal diameter and trade name Flux for submerged arc or gas for gas metal arc or flux
}-
cored arc welding Guided Bend Test Results Type Result Type Result Face Satisfactory Root Satisfactory Face Satisfactory Root Satisfactory Test conducted by United StateSJeStina Co.. Inc. Laboratory test no.
83603-3-8 3
W M --
Per Frank Pepe Fallet Test Results N/A Appearance Fillet size Fracture test root penetration Macroetch (Describe the location, nature, and size of any crack or tearing of the specimen.)
l}
Test conducted by Laboratory test no.
per
)
}
RADIOGRAPHIC TEST RESULTS N/A 1
(
Film
.identifi-Results Remarks Film identifi-Results Remarks j
cation ~
cation
(
i t
/
'h k
l Test witnessed by Test no.
I P'r We, the undersegned, certify that the statements in this record are correct and that the welds were prepared and tes'ted in accordance with the requirements of SC or D of AWS DI.1, Structural Welding Code.
. J.J,Ulg't r.
H.'HenriEN' Enc-c' a;-
5 g", _ ~. - e,..
Atractor
. m ;.... -..
. :----- n
^
w ev \\
' oate Janua,rvf 351983 d.. SME,m-
'D!.Q:.3Q?Q;f@f.% y 1
,s
. n.
t
? fic Wr3M F 3.
. v i..;r.,65 t y in T 9.-
a WELDER AND WELDING OPERATOR QUALIFICATION TEST RECORD JW John Wesch leentif;c pn no, Welder or welding operator *p name Machine GMAw Manual Semiautomatic Welding processSG - Fixed Horizontal Position (Flat, horizontal, overhead or vertical - if vertical, state whether upward or downward) 3875 rnoi Rev. 7 ification no.
In accordance with procedure sN to A36 Material specification A
3 in. dia. - 0.225" Walk Diameter and wall thickness (if pipe)- otherwise, joint thickness Thickness range this qualifies FILLER METAL E705-3 p no.
SAS.18 Classification Specification no.
Describe filler metal (if not covered by AWS specification)
No is backing strip useot Filler metal diameter and trade name Flux for submerged arc or gas for gas metal arc or flux cored arc welding
)
Guided Bend Test Results Type Result Type Result Face Satisfactory Root Satisfactory Face Satisfactory Root Satisfactory 83603-3-5 Test conducted by United States,Testina Co.. Inc. Laboratory test no.
N b
per M Pepe Fillet Test Results N/A Appearance Finet size M 3croetch Fracture test root perietration (Describe the location, nature, and size of any crack or tearing of the specimen.)
l Test conducted by Laboratory test no.
per RADIOGRAPHIC TEST RESULTS N/A Film 4
Film
)
identifi-Results Remarks identifi-Results Remarks cation cation 3
?
i Test witnessed by Test no.
per We, the undersigned, certify that the sts :erse ts in this record are correct and that the welds were prepared and tested in accordance with the requirements of SC'a 3 of AWS D1.1, Structural Welding Code.
H. Henrich Inc.
C...~urer - stor-T Date January 3.1983
?.. _
s
. i__.A.
~
VJ ELD S 'S M L y-)'
gt V i n
h lYz - 12
-G -.7-V I
k a
-...I
=
[
IN-I I
NOTE: Miniansa fillet veld
/
sizes for T4}1/8 1/32" dl Tit 1/4-t1/32" a
if O T E S 1.
Base metal shall be ASTM-569 for body steel and ASTM A-36 for frame 3
stiffening and base steel.
2.
Edges to be welded shall be pre-pared by machining, flame cutting l
or grinding, or any combination of
+
these, to achieve a shape as shown in the attached diagram.
j, 3
surfaces to be welded shall be cleaned free from slag, paint, oil, ntst, acale or ar.y other caterial 3,
which may be detrimental to the 4
weld.
14.
The minimum length of an interrupted '
^
fillet weld shall be li inches.
((
5 Groove welds will be in accordance with figure 2.
h; n
m f--
g If tack welds are used, they shall l
\\
/
6.
b7 be of the same electrode material
/
as the first root. pass 'and shall be.
i, 4'j
/
deposited in such a manner ast to
. ^.
' D A* -*>
faMAK facilitate incorporation into;the.
n weld if'need.ber Cracked orfbroken' i tack welds sh'all be chippediout' and l
_ q* g all others thoroughly cleansed prior ;
to incorporation into the weld.'
BdECN75L./Ob d 10407 d7g-g r[ W==
. DESCRIPTION V
A, u
sv.m
+.-
._.,w
.$~
hfk
'e X, L ' M L f M M M. l
. 'e t:85;ib.~.
mm g -:
fs gIb 2. 4.g
=
+a-
- = = '
r'
,w.
.=..w.
y-ENE i
. ',Nkh,.
mg.
u n g "-
- nw+v '.'
.?.
g g. :&, M -
- sp.,
.(l
. %w, _
t