Text

Vols I & II to Palisades Nuclear Plant - 1987 15th Yr Physical Tendon Surveillance.
	ML18052B481
Person / Time
Site:	Palisades
Issue date:	01/25/1988
From:	Hoffman D, Osborne K; PRECISION SURVEILLANCE CORP. (FORMERLY INRYCO, INC.)
To:	;
Shared Package
ML18052B480	List: ML18052B479; ML18052B481;
References
	NUDOCS 8802030076
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{{#Wiki_filter:* 1. Prepared 3. PRC Reviewed ' PALISADES NUCLEAR PLANT Review and Approval Summary TITLE: Palisades Nuclear Plant -1987 Fifteenth Year Physical Tendon Surveillance

2. Reconmend Approval lo# Head 4. Approved Date Maintenance Manager S. Approved r I . j aeo2030076 ADOCK 05000255 PDR MI0188-1604A-TC01

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Date *,. ,:',

j I t\ ENGINEERING FILE NUMBER: ID 0 <f I *-i : . . . ; I ' 11 ,, Main FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE I! Title PALISADES NUCLEAR PLANT Sub-Title --BY I 11 I P.E. I I

Reviewed By: Ronald Hough, P.E. II *-*1 ENGINEERING DEPARTMENT ABSTRACT This report presents the findings of the fifteenth year physical surveillance of the Palisades Nuclear Plant. Based on the results of this surveillance, I the conclusion is reached that the post-tensioning system has experienced no abnormal degredation.

I i REVISION CONTROL LOG I Revision Approved Rev. Date By By Pages Affected L1 1-21-88 ,i?J!J /.. 5R Id -Volume I: i -vii, 1 -29, Al -A26, Bl -B3 D Cl -C24, Dl -Dl78 D '\Jn 11T1T1<> TT* 'Rl E2Ql. Fl FlS. Gl G71 D L -D -D*

I ' I I *I I D Form 754.326-lD March 1983 INRYCO, Inc.

SUMMARY

FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT The purpose of this report is to present the results of the fifth In-Service Inspection of the Palisades Nuclear Containment Building. Briefly, they are as follows: 1. All tendon liftoff forces were found to be acceptable.

2. six (6) vertical tendons, in addition to the thirteen ( 1.3) originally designated surveillance ten.dons, were also inspected for suspected grease leaks. 3. None of the anchorage components had any _visible cracks or corrosion except two field anchorheads, V230 and V202, which had small areas of corrosion level 3 present. 4. All buttonheads were found to be of acceptable size and dimensions.

Two tendons, 74BF and V62,

were found to have missing wires not previously recorded.

These anomalies were determined to be nondetrimental to the post-tensioning system. Cracks in .the concrete surrounding the bearing plate were all within the allowable tolerance of <0.010". I 5. None of the wire samples had observable cracks or corrosion. All wire samples tested were found to be acceptable in diameter, yield strength, tensile strength, and elongation. Two additional samples were fabricated and tested, one from each of the two broken wires on tendon 74BF. 6. The sheathing filler samples tes*ted had acceptable levels of water-soluble ions (chlorides, nitrates and sulfides) and water content. 7. Surveillance tendons, V124 and Dl-38 were found to have either observable or measurable quantities of water contained in their grease cans. V124 (field end) had drops observed, Dl-3a (shop end) had eight ounces, and non surveillance tendon V202 also had drops observed. Water was not found in any other I. 5. I. surveillance tendons or anv of the other surveillance tendons during the removal of the grease can nor inside of the removed can. i FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR_PLANT (continued)

8. Ttlose tendons that were detensioned for wire removal had continuity tests perf6rmed on all remaining wires. Subsequently, the tendons were retensioned and their elongations and liftoffs were found to be acceptable.

All tendons were resealed and regreased to levels which either met the acceptance criteria outright or by evaluation deemed to be acceptable.

9. The hydraulic jacks used for liftoffs, detensioning and retensioning of the tendons were found to be in a properly calibrated status throughout the surveillance, verified by a before and after surveillance calibration.

10. All deficiencies documented in nonconformances reports were properly reviewed and approved for disposition.

Based upon the results of the Fifteenth Year Physical Surveillance of the_ Palisades Nuclear Plant Containment Building reported herein, the conclusion is reached that no abnormal degredation is evident in the post-tensioning system. ii

FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT TABLE OF CONTENTS

SUMMARY

. . . . . . . . . .i -ii TABLE OF CONTENTS/LIST OF TABLES; .iii -iv LIST OF TABLES/LIST OF FIGURES. I I I I I v SECTION 1 --* *--*-**-** ---* ---INTRODUCTION. .vi -vii _SE_CTION 2 I. SURVEILLANCE PROCEDURES

.... 1 II. TENDON LIFTOFFS AND DETENSIONING ... . 2 III. ANCHORAGE COMPONENTS .... . 9 IV. WIRE INSPEC7ION AND TESTING .17 V. TENDON RETENSIONING AND RESEALING . .. 19 VI. SHEATHING FILLER .. .22 VII. 3YDRAULIC JACK CALIBRATIONS .24 VIII. COM?ARISON WITH ORIGINAL INSTALLATION DATA. .26 SECTION 3 ----. ---*-*-* *-CONCLUSION. .28 LIST OF REFERENCES.

*
29

_ .h LABORATORY RESULTS OF WIRE TESTS . . . . . . . . . . . .Al-A26 §.1;:_9.1'J.Q.£!_ __ -?_ __ IX ___ !? LABORATORY RESULTS OF SHEATHING FILLER . . . . . . . . . Bl-B3

iii
FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT TABLE OF CONTENTS SECTION 6 APPENDIX C -*-***-----. . . . .. -**---* **-* ****----Hydraulic Jack Calibrations and PSC Ram Calibration, PSC Ram Calibration Procedure QA 12.8.G-W (Uncontrolled document -For Information Only) ..... Cl-C24 Surveillance Procedures (Uncontrolled documents

-For Information Only) .... D1-D178 VOLUME II SEC1'I_QN_ ... ? Data Sheets .... SECTION 9 APPENDIX F -**-**-----*******-*--*--------------. -*-**------** -FCR's and NCR's ... . . . El -E201 . . . . . , . . . . . . . . . . . F1-F15 Calibration of Thermometers, Dial Indicators, Optical Comparators, Rulers, feeler. gauges, and Micrometers; Ram Calibration Certification; Documentation and Material Certification for grease, solvent and grease can gaskets, stressing shims; Initial, daily and post gauge calibrations ................... G1-G71 iv

FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT LIST OF TABLES I.

SUMMARY

OF DATA SHEET 9.0 LIFTOFF VALUES. . ............ 5 II.

SUMMARY

OF DATA SHEET 6.0 III. ; PR07ECTION AND LOSS ............. 12

SUMMARY

OF DATA SHEET 6.1 INSPECTION ?OR I . .. . . . . . . .13 IV.

SUMMARY

OF DATA SHEET 8.0 CORROSION . . . . . .... 14 V.

SUMMARY

OF DATA SHEET 8.0 BUTTONHEAD COUNT. . . . ... ; ........ 15 VI.

SUMMARY

OF DATA SHEET 8.3 CONCRETE CRACK iNSPECTION ....... 16 VII.

SUMMARY

OF DATA SHEETS 10.2 AND 10.3 WIRE CORROSION INSPECTION AND TESTING ....... 18 VIII.

SUMMARY

OF DATA SHEET 11.0 TENDON RETENSIONING AND BUTTONHEAD COUNT ...... 20 IX.

SUMMARY

OF DATA SHEET 12.1 GREASE LOSS VERSUS GREASE REPLACEMENT . . 21 LABORATORY ANALYSIS OF SHEATHING FILLER .23 XI. HYDRAULIC RAM CALIBRATIONS ..... . * ** 25 :*:I I. COMPARISON WITH ORIGINAL INSTALLATION . *** 27. ., LIST OF FIGURES 1. LOCATION OF VERTICAL AND DOME TENDONS . . . . . . 4 2. LOCATION OF HORIZONTAL TENDONS. . . . . 5 3 . TENDON FORCE vs. TIME -VERTICAL TENDONS. . 6 A TENDON FORCE vs. TIME DOME TENDONS. 7 'S * . . 5. TENDON FORCE vs. TIME -HORIZONTAL TENDONS. 8 v

FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT INTRODUCTION . *-*--** --. -.... -* The containment building tendon surveillance program is a systematic means of assessing the quality and structural performance of the post-tensioning system. The fifteen th-year surveillance is the fifth in a series, being performed approximately fifteen years after completion of the structural integrity test. This report covers the Fifteenth Year Physical Surveillance for the containment building at the ?alisades Nuclear Plant. A group of four vertical, four dome, and five horizontal tendons were selected for inspection in compliance with Consumers Power technical specification.

Those thirteen selected tendons are: Vertical Tendons Dome Tendons Horizontal Tendons V14, V124, V250 Dl-9, Dl-38, D2-3, D3-18 59AC, 77AC, 65BF, 74BF, 42DF Among them, Dl-38 and 65BF were selected from the previous tendons (first and third.year surveillance) .

The tendon su!*veillance consists of an inspection for the physical condition of a randomly selected group of surveillance ten-dons.

This prov1aes confidence in the condition and functional capability of the system, and an opportunity to *** prov1ae timely corrective measures in the event that adverse conditions are detected. Tendon testing consists of filler analysis, anchorage i11-spection, concrete inspection surrounding the bearing plate, tendon force measurement, tendon wire continuity verification (as required), inspection of tendon wire; removal of test wire and tensile testing of wire, tendon retensioning, and tendon resealing upon completion of all inspections. The In-Service Inspection was performed during the months of September through November, 1987. The surveillance was conducted in accordance with Consumer Power Technical Specification and Precision Surveillance Corporation's In-Service Inspection

l. A copy of PSC 's procedures, uncontrolled status, are included in Section 7, Appendix D of this report. In addition to the surveillance tendons, six additional vertical tendons were inspected for suspected grease leaks. The anchorage assemblies were also visually inspected.

These tendons appear at vi

FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT JNTRODUCTIQN (continued) t he b o t t om o f a 11 a pp l i cab l e tab l e s , a*n d any noteworthy observations are in the body of the appropriate discussions.

The six additional vertical tendons are: V36, V62, V86, V176, V202 and V306 . vii

I. FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT PROCEDURE?

Section 7, *Appendix D, contains conducting the tendon surveillance. consisted of the following: the detailed procedures for Basically, the surveillance

1. Visual and laboratory examination of sheathing filler samples from each of the surveillance tendons. 2. Inspection of the anchor assembly of each of the surveillance tendons for deleterious conditions such as corrosion, cracks, missing and broken wires or offsize buttonheads.

Inspection of the concrete surrounding the bearing plate for cracks. 3. Measurement of the liftoff force for each of the surveillance tendons. 4. Removal of a minimum of one wire one surveillance (which had to be detensioned) of each group (horizontal, vertical and dome) for examination and testing. 5. Petforming a continuity test on all wires in the detensioned tendons. 6. Retensioninng of the three detensioned tendons along with a measurement of the tendon elongation during retensioning.

7. Visual inspection for corrosion, pitting or any significant physical change of wires removed from tendons. 8. Testing of wires removed from tendons for yield strength, ultimate strength, and percentage of elongation.

9. Replacement of lost sheathing filler into the duct and in the grease can. 10. Evaluation of test and inspection results to access the general condition of the post tensioning system . 1
FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR. PLANT II. .. TEND.ON LIFTOFFS AND A liftoff is performed on each surveillance tendon to monitor the. effective force el{erted by the tendon onto the structure.

PSC Procedure SQ 9.0 (Section 7, Appendix D) details the steps to be taken to perform a Liftoff. :t should be noted that performing a liftoff has only a localized effect on a tendon; therefore, it is cicceptable to use tl1e sci.me jacks for both ends of a tendon by executing the liftoff on separate occasions. All liftoffs forces were found to be acceptable and exceeded the minimum required prestress force as listed in PSC Procedure SQ 9. 1 and Consumers Power Technical Specification. The three tendons preselected for detensioning, (V124, D3-18, and 74BF) had continUi ty tests pe:?.*formed which revealed no additional broken wires. Other noteworthy items are as follows. 1. The as-found liftoff force for tendon D3-18 was 661 kips, approximately 7.5% higher than the predicted force. 2. The as-found .l.iftof'f force for tendon Dl-38 was 667 kips, approximately 8.5% higher than the predicted force. 3. :'he as-fom1d .l..iftoff force for tendon V250 was 682 kips, approximately 7.2% larger than the predicted force. 4. The as-found liftoff force for tendon V230 was 676 kips, approximately 6.2% higher than the predicted force. 5 . The as-found liftoff force for kips, approximately 7 .1% higher force. tendon V14 was 681 than the predicted Al 1 data was recorded on data sheets 9. 0 and is summarized in Table I. Figure 1 depicts the locati6n of the vertical and dome tendons and Figure 2 is a developed elevation of the containment building locating the surveillance horizontal tendons. Figures 3 through 5 plot the value of each as-found tendon liftoff as it compares with the force/ time curve for the vertical, dome and horizontal groups . 2 --*-** ----TE:'*TDON Dl'D *-*----V14 s y124 s V230 s V250 s Dl-9 s F *--*------ 01-38 s F 02-3 s F 03-18 s F 59AC s F 77AC s

F s F 65BF s F 74BF s F
FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT :'ABLE I:

9F. ;JATA SHEETS ACTUAL LIFTOFF VALUES -----------*------

ACT.

90% EF:E". JACK ??.::SS OFF AVG. MIN. LOW LOW Wirt:::S # u:::rn FORC:::: FORCE DES. LMT. LMT. -.. -*-*-*-90 6..., 1 0 J. 601 615 573 605 90 9180 4416 65'7 657 615 573 605 90 9 1 8 4: 4 55 3 676 676 615 573 605 90 9184 4590 682 682 615 573 605 90 9180 4190 624 631 584 554 585 *-------------90 9185 4280 639 ----*-* i.---------*--* 88 9185 4353 650 667 584 554 585 88 9185 4580 684 90 9180 4140 616 640 584 554 585 90 9180 44[;3 663 90 9180 4353 648 661 584 554 585 90 9185 4520 675 90 9180 4260 634 638 615 573 605 90 9185 4300 642 90 9180 4430 660 663 615 573 605 90 9185 4460 666 90 9180 4453 663 646 615 573 605 90 9185 4213 629 _,,_ ------* 87 9185 4440 663 667 615 573 605 87 9180 -45*06 671 88 9185 4420 660 633 615 573 605 ---88 9180 4080 607 3 UPPR ACCEPT-LMT. ABLE 636 ves 636 yes 636 yes 636 ves 615 yes 615 ves 615 yes 615 yes 636 yes 636 yes 636 yes 636 yes 636 yes

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*

III. FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT In the following discussion, all Procedures referred to are included in Section 7, Appendix D, while all Data Sheets are included in Section 8 Appendix E. Inspection of the anchorage components began with the removal of the grease can ( PSC Procedure SQ 6. 0). All components except tendons V14 [shop end]; 59AC [shop end] and 42DF and field end] had co,mplete grease coating coverage.
It is apparent from corrosion inspections and wire testing that no significant degradation of the system has occurred. The percentage of grease coating was recorded ori Data Sheet 6.0 with the results tabulated in Table II. During removal of the grease can and physical of the anchorage assemblies, the tendons were inspected for water ( PSC Procedure SQ 6. 1) . Water was detected in the surveillance tendons at the field end of tendon V124 and at the shop end of tendon Dl-38. Tendon Vl24 had only drops discovered dripping from filler plug and no samples were taken. Tendon Dl-38 had approximately eight ounces of water collected during loosening of the stud bolts in the grease can. Water flowed from the stud holes and gasket area when the can was removed. In addition, water drops were found mixed in with the grease inside the can and. resting on top of the grease immediately surrounding the head. Drops of water were detected in the non-surveillance tendon V202 at the field end. In no other tendon was water detected during the removal of a grease can or inside of it. Table III is a summary of the results of the inspections for water on Data Sheet 6.1 The anchorage components (anchorhead, bushing, shims, buttonheads and bearing plate) were inspected for corrosion level and cracks (PSC Procedure SQ 8.0). The results were recorded on Data Sheet 8. O and summarized in Table IV. Corrosion of anchorages was found to be of either level No.1 -"Bright metal, no visible oxidation", or Level No. 2 -"Reddish Brown, No Pitting" for every tendon except the field end of tendons V230 and V202. NC/CA's F7N314-001 and F7N314-002 were written to notify the awrier of patches of level no. 3 -redish-brown with slight pitting found on the the field end of anchorheads V230 and V202 respectively. In both cases, the areas of corrosion were located 9
III. FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT on the periphery of the anchorhead front face. These areas experience only levels of low stress and the clean up and regreasing methods used are sufficient enough to prevent further corrosion. , The NC/CA' s were both disposi tioned to be used is" and no further a.ction is required.
The buttonheads were inspected for their physical condition and a count was of protruding and missing buttonheads (PSC Procedure SQ 8. o)
The results of these inspections are also recorded on Data Sheet 8. O, and summarized in Table V. Tendon 74BF was found to have two missing buttonheads on its field end which were not previously recorded.
NC/CA F-7N314-005 was written for this condition. The decision was made to remove the broken wires to inspect and perform tensile tests since this was a scheduled* detension tendon. One wire had an undersized buttonhead which probably pulled through the anchorhead and the othe:!.* wire was broken right behind the buttonhead; in all like l yhood both wires failed during the original installation. See Section IV for a discussion of the and test results. The non-surveillance tendon V62 was found. to have a missing huttonhead on its field end which was not previously recorded. A search of the grease can produced the buttonhead which had broken off wire just behind the buttonhead. NC/CA F-7N314-003 was written for this condition, and was dispositioned to be "as-is" with no further action required, since there remains sufficient number of wires. . . The concrete was inspected for cracks per PSC Procedure SQ 8.3 with the results being recorded on Data Sheet 8.3 and summarized in Table VI. No cr<=l.ck was found to have a maximum width .in excess of O. 010". Consumers Power Te_chnical Specification; paragraph 4.5.Sa states in part: A VT-1 visual examination shall *be performed on the end anchorage concrete* surface at the surveillance tendon anchor points for signs of cracking, spalling, or corrosion. As stated earlier, PSC performed the concrete inspection per, PSC Procedure SQ-8.3, however, the PSC inspector is certified Level III to ANSI N45.2 .. 6-1978 for tensioning inspection. Investigation into this concern showed that the technical specification was to a proposed ASME Section IWL-2525, which references a VT-1 examination. section for concrete which has not been developed. Subsequently, the requirements-for a VT-1 inspection could not be
10

*

YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT I I I.
_ __( continued l met. The 1nspection tDRt was performed is consistent with current industry standards and meets previous Palisades inspection requirements stated in the Technical Specifications and FSAR, This ohsP.rvation is not considered adverse to quality due to the extent of the inspection performed, and the ANSI certification of the inspector . 11
*

TDiDON V14 V124 V230 V250 01--9--Dl-38 D2-3 03-18 59AC 77AC 42DF 65BF 74BF V36 V62 V86 V176 V202 V306 FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT END s F F s F --s F s F --s F s F s F s F s F s F s F s F s F F F F F F F TABLE II:
SUMMARY
OF DATA SHEET 6.0 GREASE ?ROTECTION AND AMOUNT REMOVED *-*---*---** ---GREASE COATING PERCENTAGE---- GRS. BEARING GREASE CAN 3TE:'.JS. ANCHOR SE IMS PLATE REMOVED(GALS.) 50 100 100 100 100 3/4 100 100 100 100 100 48-1/8 100 100 100 100 100 ---*-* 100 100 100 100 100 1 100 100 100 100 100 55 100 100 100 100 100 1 100 100 100 100 100 45-3/4 100 100 100 100 100 3/4 100 100 100 100 100 42-3/4 100 100 ----roo-100 100 2-1/2 100 100 100 100 100 2 100 100 100 100 100 3-1/4 100 100 100 100 100 1-1/2 100 100 100 100 100 1-3/4 100 100 100 100 100 2-1/2 -------100 100 100 100 100 2-1/4 100 100 100 100 100 2-3/4 75 100 75 75 75 1-3/4 -------100 100 100 100 100 1-3/4 ---*-* ---100 100 100 100 100 1 100 100 100 100 100 1-1/2 95 100 90 100 100 1-1/4 90 100 100 100 100 1-1/4 100 100 100 100 100 1-3/4 100 100 100 100 100 1-3/4 100 100 100 100 100 1-3/4 100 100 100 100 100 1-3/4 100 100 100 100 100 38 100 100 100 100 100 31-1/2 100 100 100 100 100 52-3/4 100 100 100 100 100 38 100 100 100 100 100 38_-l/4 100 100 100 100 100 28
Grease Leak 12

*

FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT TABLE III
SUMMARY
OF DATA SHEET 6.1 INSPECTION AND COLLECTION OF WATER TENDON END QU!-1.r;TI'.I'Y OF WATER DETECT3:D V14 s
F

V124 s

F Droos V230 s :r. 'E'

V250 s

F

Dl-9 s

F

Dl-38 s 8 oz. F

02-3 s

F

03-18 s

F

59AC s

F

77AC s F

42DF s

F ** 65BF S,

F

74BF s

F

V36 F

V62 F

V86 F

V176 F

V202 F Droos V306 F

13

FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT TABLE IV:
SUMMARY
OF DATA SHEET 8.0 CORROSION LEVEL AND C?ACK INSPECTION OF ANCHORAGE COMPONENTS COR. ---CORROSION LEVEL, CRACK(S)-- ANCHOR COND. BEARING !i-;:AD :SUSI-!. 3':"E:J A:;c:-:0::1.
OUSEING SHIMS PLATE V14 s BP161 3Z823 A 1,none 1,none 2,none 2,none F 3V370 ---A .1,none ---1,none 2,none V124 s CR216 BZ766 B 1, none 2,none 2,none 2,none F BV323 ---A l,none ---2,none 2,none V230 s :3p979 32605 A l,none 1, none 1,none 1,none F BVS 3,none .. 1.none 2,none -----------------------V250 s BP597 BZ434 B 1,none 2,none 1,none 1,none F CP96 ---,.., i, none ---1,none 1,none I :::0 >----**---------------* 1,none 2,none Dl-9 s BP158 33812 A 1,none 1,none *------8V465----*

*-.-p:-* 2,none " ---l,none ---1,none r--*-**--Dl-38 s BP160 BZ46 A l, none 2,none 1,none 2,none ---*------------F BV56 ----A __ ?__!_I:!-.Qne

---1,none 2,none -------*-.. -----*------------------D2-3 s BP480 BZ658 A 1,none 1,none 1,none 2,none *--------F BV216 ---A 1,none ---1,none 2,none D3-18 -----,...----- s BP508 BZ359 B 1, nC!ne 1,none 2,none 2,none F BV190 ---A 2,none ---2,none 2,none 59AC s BPlS BZ588 B 2,none 2,none 2,none 2,none F BV161 ---A 2.none ---1,none 2,none 77AC s BP376 BZ525 A 1,none 1,none 1,none 2,none F BV239 ---i3 2,none ---1,none 2,none 42DF s BP723 BZ868 B 2,none 2,none 2,none 2,none F BV330 ---A 1,none ---1,none 2,none 65BF s BP650 BZ248 B 1,none 1, none 1,none 2,none F BV268 ---A 2,none ---2,none 2,none .. 74BF s BP645 BZ412 B 1,none 2,none l,none 2,none ? 3V71 ---A 1 none ---2 none 2.none V36 F BV237 ---B 2,none ---1,none 2,none . ---*---------- .. ---V62 F BV812 ---B 2,none ---2,none 2,none V86 F BV485 ---A 1, none ---2,none 2,none V176 F BV621 ---A 2.none ---1,none 2,none V202 F BV15 A 3,none 1,none 2,none ------V306 F CPS ---B 2,none ---1,none 2,none ?eported via NCR
14 TENDON V14 V124 -------V230 >--V250 Dl-9 Dl-38 D2-3 D3-18 tlt 77AC 42DF 65BF 74BF END s F s F ----s --*-F --s F s F s F s F s F s F s F s FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT TABLE V:
SUMMARY
OF DATA SHEET 8.0 BUTTONHEAD COUNT ---*----------

--ORIGINAL AS-FOUND REMAINING WIRES PROT. MISS. PROT. MISS. PROT. MISS. REM 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 1 0 0 0 0 0 0 0 -----1----* 0 0 0 0 0 0 0 ----**---*
-----*--------**** ---*----------*--*

*** ---------* 0 0 0 0 0 0 0 -0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 0 2 0 2 0 0 2 0 2 0 2 0 0 0 0 0 0 0 0 ---0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 _Q ____ 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 _o __ ___ Q __ 0 0 0 0 0 s 0 3 0 3 0 3 0 -F 0 3 0 3 0 3 0 s 0 0 0 0 0 0 1 F' 0 Q 0 2 0 2 1 V36 .. ___ r: _ _ 9 __ o __ -----0 *-*--*-__ o ___ 0 0 0 V62 F 0 0 0 1 0 1 0 V86 F 0 1 0 1 0 1 0 V176 F 0 1 0 1 0 1 0 V202 F 0 0 0 0 0 0 0 V306 F 0 0 0 0 0 0 0 15 TOTAL EFF. INEFF. WIRES 0 90 0 90 1 89 1 89 0 90 0 90 0 90 0 90 0 90 0 90 2 88 2 88 0 90 0 90 1 . 89 1 89 0 90 0 90 0 90 0 90 0 90 0 90 3 87 3 87 1 87 3 87 0 90 1 89 1 89 1 89 0 90 0 90

FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT -TABLE VI:
SUMMARY
OF DATA SHEET 8.3 CONCRETE CRACK INSPECTION . --CONCRETE CRACKS--(in.) -BEARING MAX. MAX. TZNDnN i<'ND I D. A'MO'TN7 r i:<'.NGTH WIDTH V14 s BI: 0 0 0 F ? 0 0 0 V124 s AM 0 0 0 F .... 0 0 0 , V230 s Bf: 0 0 0 F ? 0 0 0 V250 s BK 0 0 0 '? .... 0 0 0 , Dl-09 s BN 2 31 <.010 F ? 2 21 <.010 Dl-38 s BN 1 6 <.010 F BM 1 1-3/4 <.005 02-3 s ER 0 0 0 F .... 3 15 <. 010" 03-18 s BN 0 0 0 '!;" .. H 0 0 0 59AC s AM 0 0 0 F AY 2 6 <.005 77AC s AM 0 0 0 >-------F BH 0 0 0 42DF s AM 0 0 0 F AF 0 0 0 65BF s AW 0 0 0-F BH 0 0 0 74BF s .... 0 0 0 F BF 0 0 0 V36 F ? 0 0 0 V62 F ? 0 0 0 V86 F ? 0 0 0 V176 F ? 0 0 0 V202 F ? 0 0 0 V306 F ? 0 0 0 ?: Be*ring Plate I.D. Could Not be Located . 16
FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT One wire was removed from eRch detensioned tendon, horizontal ( 74BF), vertical ( Vl 24), and dome ( D3-18) for corrosion investigation and physical testing. PSC Procedure SQl0.3 (Section 7, Appendix DJ outlined the details involving wire inspection with the results recorded on Data Sheets 10.2 and 1 o. ::i. Summarized results of the!;>e Data Sheets are tabulated on Table VII. All wire diameters were within 0.250" +/- 0.002" and the Ultimate Strength exceeded 240 ksi (force of 11,875 pounds) for all specimens.
Elongation of wire at failure exceeded four percent. for all samples testPd,. and all tendons had a Corrosion Condition of either A (Excellent) with no visible corrosion (03-18 and 74BF), or B, (good} with partial loss of color (Vl24). In addition, the two broken wires found on tendon 74BF were also removed and inspected. Both were found* to have corrosion condition A. test wires were obtained from each and had satisfactory results. . I 17 FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT TA.BLE VII: OF DAT.A .HJ_. f! __ .N.i:D. _fQ_. __ WIRS: INSPECTION FOR CORROSION AND TESTING

***---*----------------

-*---------* WIRE SAM?LE: LOCATION CORR. % YIELD TENSILE TENDON I.D. OF REMOVAL DIA. COND. STRENGTH STRENGTH Vl 24 #1 11' to 20' .251 B 5.0 10,850 12,400 #2 71' to 80' B 4.4 10,900 12,400 *---*--#3 161' to 170' .251 B 5.0 10,900 12,490 03-18 #1 10 1 to 1, 9 I .251 A 4.6 10 750 12.125 #2 60' to 69' .251 A 5.0 10,800 12,200 #3 110' to 119' .251 A 5.0 10,700 12,250 74BF #1 10' to 19' .251 A 4.6 11,200 12,650 -*--** #2 70 I tO 79' .251 A 4.8 11,250 12 700 #3 120' to 129' .251 A 4.2 11,250 12,200 #4* 120' to 129' .251 A 5.0 11.350 12.650 #5* 120' to 129' .251 A 4.5 11,350 12,500
ple Taken From Broken Wire 18 ACCEPT-ABLE Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT V. TEKDO.K R.'2TEK$_I.9NING AND Three tendons (Vi.24, D'3-18, and 74BF) that had been previously detensioned for wire removal and continuity tests were subsequently retensioned per ?SC Procedure SQ 11.0 (Section 7, Appendix D) . 'Lhe results of the retensioning process were recorded on Data Sheets SQ 11.0 (Section 8, Appendix E), and the results are summarized in Table VIII. Total elongations compared with the Original Elongations recorded at installation and the percentage in variation is listed. All total elongations were acceptable and met the established c!*iteria of PSC Procedure SQ 11.0, Section 9.9.6. Also summarized in the tabl_e is the initial liftoff and final lock-off force values along with the final buttonhead count. All tendons were locked-off at forces greater than those initially found, and the percentage of variation did not exceed six percent. Due to the unavailability of the originally installed shim material AISI 1141,

an equivilent alternate of AISI 1045 was used. Shims are added generally to adjust tpe force level in an exercised tendon. All of the detensioned tendons had AISI 1045 shims added and these shims are identified on Data Sheets 11.0 by being circled up. Upon completion of all inspections, a coating of grease was applied to all surfaces of the anchorage components.
After all components were sufficiently coated, a new gasket was used to reinstall the grease can. '::.'endon V14 had more than twenty-one days elapse between grease removal and replacement. NC/CA F-7N314-004 was written to document this violation of PSC Procedure SQ12.1. The tendon was subsequently regreased to adequate levels and the NC/CA was dispositioned to be used "as-is". FCR-002 was written to extend the twenty-one day requirement removal and replacement to an unrestricted amount of time provided the above steps have been followed and provided the work is done prior to the end of this surveillance. All of surveillance tendons had more grease added than removed; however, two of the grease leak repair tendons (V62 and VR6) had less grease added than the estimated amount .lost. NC/CA's 7N314-006 and 007 were written to notify the owner. The NC/CA's were dispositibned "use as-is" since the total loss was only an estimate and the grease was replaced from the top which would displace any air voids in the tendon duct. Table IX summarizes the grease loss, grease replaced and the net , difference in gallons. At the end of the job, a walk-through of the tendon gallery was made to verify none of the grease cans were leaking grease. 19 I TENDON *END I Vl24 s 03-18 s I F 74BF s I F *
F!FTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT TABLE VIII: -
SUMMARY
OF DATA SHEET 11.0 TENDON RETENSIONING & BUTTONHEAD COUNT -----ELONGATIONS----- % EFFECTIVE ORIGINAL RESTRESSING WIRES JACK TOTAL VAR.
89 9180 11.375 11.70 11.70 +2.86 89 9180 8.00 4.40 8.40 +5.00 89 9185 4.00 87 9185 8.25 4.15 8.65 +4.85 87 9180 4.50 20 PERCEN-PRES: FORCE* AVG-.. INITIAL (PSI) ( K) ( K) FORCE 4540 676 676 657 4567 680 697 648 4780 714 675 4540 678 646 660 4117 613 607 INITIAL I TAGE ACCEPT-SEATED AVG.FORCE VARIANCE ABLE WIRES N/A +2.89 661 +5.45 634 +1.89 YES 89 YES 89 YES 87 'i Of TI APERTURE CARD Orn Cmr"

A B . FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT TASLE IX.
SUMMARY
OF .. __ 1-.?. GREASE LOSS VERSUS GREASE REPLACEMENT GREASE DIFFERENCE TENDON END TOT. LOSS REPLACED (GALLONS) V14 N/A 91.375 V124 N/A 56.00 V230 N/A 46.75 V250 N/A 43.50 Dl-9. s 2.50 F 2.00 Dl-38 s 3.25 F 1. 50 D2-3 s 1. 75 F 2.50 D3-18 s 2.25 F 2.75 59AC s 1. 75 F 1. 75 77AC s 1. 00 F 1. 50 42DF s 1. 25 F 1.25 65BF s 1. 75 F 1. 75 74BF s 1. 75 F' 1 7'!i ---V36 ' F 38.00 ..... Vn? 'Fi' !'i ('} V86 F 52.75 Vl 76 1 F 38.00 V202 F 38.25 V306 F 28.00 Refer to NCR #F-7N314-006 Refer to NCR 21 99.70 +8.325 69.00 +13.00 60.30 +13.55 45.40 +1. 90 2.70 +o. 20 3.25 +1.25 3.50 +0.25 2.00 +0.50 2.40 +0.65 2.90 +0.40 2.90 +0.65 3.25 +0.50 4.00 +2.25 3.25 +1.50 2.00 +1.00 2.45 +0.95 2.40 +1.15 2.25 +1.00 2.90 +1.15 3.25 +1.50 2.00 +0.25 1 q5 +n. ?O 45.30 +7.30 ?7 Q(} 48.00 -4,75B 41. 00 +3.00 48.00 +9.75 50.65 +22.65

VI. FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT .?
_.FI A sample of sheathing filler (grease) was removed from each end of each surveillance tendon. Chemical tests were performed on s8mple. Precision Surveillance Procedures SQ 7.0 and SQ 7.2 (Section 8, AppendiY S) describe what tests must be run on the grease -samples and how to_ evaluate their results. The *results from the testing laboratory are presented in Section 5-Appendix B. Maximum acceptance j :imi ts of 10 percent by weight for water content and 10 parts per million for water-soluble chlorides, nitrates and sulfides are as listed in PSC Procedure SQ7.0. All samples met the acceptance criteria as stated above. Also required was the report of the neutralization number of each grease sample. The neutralization test is generally performed*by grease manufacturers on new batches of the product. It is a method of determining the overbase additives in the grease. Degradation of _the sheathing filler will yield a change in the acidity of the filler material as well as an increase in ion c on t en t . As s t a t e d i n P S c P r o c e du re SQ 7 . 0 , the minim um neutralization numbe-r is O. The major! ty of the grease tested had a neutr.ilization number less than zero. Based upon the adequate grease coverage of . all components, the low . levels of water soluble ions, no significant corrosion, higher than predicted liftoffs and the results of the wire testing, the results were considered to be acceptable. The results of this test are also summarized in Table X., 22*
FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT TABLE X: LABORATORY ANALYSIS OF SHEATHING FILLER ------------------------------------------
._.=_-ION _CONCENTRATION IPPMl---% Water NEUTRAL I-TSNDON SND CELO?.IDES NITRATES SULFIDES CONTENT ZATION # V14 s 0.30 0. 16 0.123 0.4 -3.4 ? 0. 25 <0.10 0.457 0.2 -1. 7 *------V124 s 0.80 <0.10 <0.116 0.4 1. 7 --*--*-***--*---F 0.20 ____ <;_9 .10 <0.115 a.a -3.4 V230 s 0.40 <O. 10 <0.115 1.0 -2.8 F 0.25 0 .10 <0. 115 0.6 -2.8 V250 s 0. 20 <O. 10 0.364 4.2 -3.9 ----------*-------------------* F 0.20 <0.10 <0.115 0.8 -3.4 Dl-09 s 0.05 <O. 10 <0.115 <0.2 -2.8 ---------------* F . 0.20 0-. 13 <0.116 <0.2 -3.4 Dl-38 s 0 .15 <0.10 <0.115 6.4 -3.4 F 0.20 0.14 <0.116 <0.2 -2.8 --D2-3 s 0 .10 <0.10 <0.115 2.6 7.8 ----o--:-TB- --<0.115 F <0.10 1. 2 -5.0 D3-18 s 0. 10 0.15 <0.115 0.8 6.7 F <0.l_Q_ <0.10 <0.115 <0.2 3.9 It 59AC s 0. 20 <O. ro <0.116 <0.2 -3.4 F <O .10 <0.10 <0.115 <0.2 *-5.6
77AC s 0. 20 <O. 10 <0.116 <0.2 -3.4 F <O. 10 <O. 10 <0.115 <0.2 -5.6 42DF s 0.20 <0. 10 <0.116 0.4 -3.9 F 0.40 <O. 10 <0.116 0.4 -1. 7 65BF s <0.20 <0. 10 <0.115 <0.2 -3.9 F <0.20 <O .10 <0.115 <0.2 38.6 74BF s 0.20 <O .10 <0.115 0.2 -3.9 F < .P___._2_0
<0.10 <0.115 0.2 -3.9 V36 F <0.05 <0.10 <0.115 <0.2 37.5 V62 F 0 .15 <0.10 <0.115 0.2 40.3 V86 F <0.05 <0. 10 <0.115 0.8 0.6 V176 F 0.25 <0.10 <0.115 0.6 42.6 V202 F 0.05 <O. 10 <0.115 0.2 37.5 V306 F 0 .15 <O. 10 <0.115 0.2 38.1 23
FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT VI I.
CALJ::Ji\A'.l'_l_ONS_ ?recision Surveillance Corporation has developed a program for hyriraul.ic jacks. utilizing regression analysis, PSC Procedure QA 12.8.G-W (Section 6, Appendix C). This is a process whereby a straight line is mathematically best fit to a set of data points (in this case, force versus gauge pressure) . This results in calculating a ram area (slope) and a constant intercept) for each calibration.
Complete calibrations of all the hydraulic jacks are contained in Section 6, Appendix C and are summarized in Table XI. A and After rornparison of the stressing jack's ram areas revealed that none of these jack's calibrations varied by no more than 0. 48 !:-1ercent
inc.1irating that they were in a properly calibrated status throughout the surveillance.
Note that the force exerted by a jack can.be calculated as follows: Force = Area x Pressure + Constant 2 (K) (IN ) (KSI) (K) 24
FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT .----,-----------------------------------------,------------------,..------,

POST-CALIBRATION-------

% VAR JACK DATE AREA(sq.in.} CONST. (k) DATE REA(sq.in.) CONST. (k) @5700 9180 8/18/87 9184 8/18/87 9185 8/18/87 149.613 149.747 149.604 -3.260 -!5.762 -1.478 25 12/8/87 12/8/87 12/8/87 150.032 150.563 -3.129 -3.292 -3.623 0.28 0.48 0.39 VIL:::. FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT A comparison of liftoff forces from this surveillance to the original installation lock-off forces is made in an effort to detect any evidence of system degradation. This is done for i n f o rm-a t i on a l . p u r po s es only and there is no c r i t er i a *for acceptance .. The liftoff forces are compared in order to detect any abnorma.l fo::::'ce loss which would possibly indicate an underestimation of the creep, sh"inkage and/or elastic shortening effects in the Containment Building. In addition, the number of effective wires at installation at the of surveillance
ire compa_!'ed to establish if any additional wires have failed since installation.
Any additional broken wires would indicate a need for further investigation, and an excessive amount could possibly indicate deterioration of the wire, poor wire quality, water, or other corrosive problems. The comparison was made and revealed that the average tendon had experienc*ed a 15. 8 percent force reduction. The average losses for each group are 14. 65% for vertical tendons, 15. 46% for dome tendons, and 16. 5% for horizontal tendons. These losses are as expected for a fifteenth-year surveillance and do not indicate an abnormal degredation. This information has been summarized in Table XII. 26 .---------* TENDON V14 V124 V230 V250 Dl-9 Dl-38* D2-3 D3-18 59AC9 77AC 42DF t 65BF* 74BF FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT TABLE XII: COMPARISON EFFECTIVE BTHDS LIFTOFF FORCE IK' % END ORIGINAL 15YR. Sur. ORIGINAL @15YR.Sur. LOSS DIFF. s 90 90 780 681 99 12.7 s 90 90 795 657 138 ,' 17. 4 s 90 90 795 676 119 15.0 s 90 90 788 682 106 13.5 s 90 90 750 624 126 16.8 F 90 90 743 639 104 14.0 s 90 88 770 650 120 15.6 .F 90 88 7q5 684 111 14.0 -* s 90 90 750 616 134 17.9 F .90 90 79!3 663 132 16.6 -*---*--s 90 90 765 648 117 15.3 F 90 90 780 675 105 13.5 s . 90 90 780 634 146 18.7 F 90 90 765 642 123 16.1 s 90 90 788 660 128 16.2 F 90 90 795 666 129 16.2 s 90 90 795 663 132 16.6 F 90 90 750 629 121 16.1 s 90 87 780 663 117 15.0 F 90 87 795 671 124 15.6 s 90 88 780 660 120 15.4 F 90 88 750 607 143 19.1
Previously Inspected During First and Third Year Surveillances

27

CONCLUSION
--**----*--* *-**** FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT *Based upon the results of the Fifteenth Year Tendon Surveillance Inspections reported herein, the conclusion is reached that the post-tensioning system* in the containment building at the Palisades Nuclear Plant has experienced no abnormal degredation and is performing its intended function as designed .
28

FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT 1. Consumers Power Provisional Operating License No. DPR-20 for the Palisades Plant, Section 4.5.4, Amendment No. 109. 2. Regulatory Guide 1. 35, "In-Service Inspection of Ungrouted Tendons in Pres tressed Concrete Containments", U.S. Nuclear Regulatory Commission, April 1979, Proposed Revision 3. 3. ASME Code, Section XI, Proposed Subsection IWL. 4. Records of Initial Tendon Installation pertaining to tendon pulling, button heading, tensioning and greasing .

FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT Laboratory Results of Wire Tests

DEC '87 8:53 LHB PALISADES TENDON SURVEILLANCE Tensile Tests Requested by: RWard, Palisades Plt ProJ ect -!SI Report date: November 30, 1987 Report by: GJCheck, Laboratory Services 1 of 2 Consumers Power Ccmpany VMP ProJect: 848741-070-531 IX:C: 950/51*04*19 Distribution:
RWard, Palisades VMP File (2) Dxument Control, F-ll-030 INTRODUCTION This test was requested a.s part of the 15 tendon surveillance, in 'Which the integrity of the PB.liaades containment building post-tensioning system is demonstrated by subjecting selected wire and tendons to tensile teat. The following report will document the results of this test. met specification requirenients percent elongation at fracture. for yield strength, tensile.strene;th and MATERIAL DESCRIPI'ION Tendon Rod Sample ID No Tag NO I;xat.ion V124 l 9' 11' -20' From Shop Ehd Vl24 2 9' 71' 80 1 From Shop D'ld Vl24 3 9' 161 1 -170' From Shop :=iid 03-18 l 9' 10 1 -19' Fron Shop End 03-18 2 9' 6o' -69' From Shop Ehd D3-l8 3 9' 110' -119' From Shop Ehd 74BF 1 9' 10' -19' From Field End 74BF 2 9' 70' -79' Fran Field End 74BF 3 9' 120 1 -129' From Field End 74BF 4 9' 120 1 -129' From Shop End 74BF 5 9' 120' -129' From Shop End* Note: Samples tagged 4 & 5 were from separate wires found broken in service at the button head. Al *I I
TEST PROCEDURE Pa.ge 2 of 2 VMP Project: 84874!-070-531 DCC: 950/51*04*19 Testing va.s performed folloving 1.&FTS Department v&MP Section Work PfOCedure T-7, Rev O including Tanp:>ra.ry Change Number G3* TEST B3UIPMENT Tinius-Olsen super "L" Mitutoyo Micraneter Mitutoyo MicrCtDeter B C ;.:aes EJct,ensianeter TEST DATA Machine Co N:> 3745-0001 S/N 70066 -Due 01/09/88 Co No 3745-00065 S/N 9006673 -Due 07/17/88 Co No 3745-00067 S/N CFQ596 -Due 07/17/88 Co No 3745-00502 S/N CP0631/92540
-Due 11/10/87 See attached data sheets. EPrA.NCE CRITERIA attached dB.ta. sheets for minimum requirements. MATERIAL DISR:lS!TION All specimens shall be retained for a period of 6o days prior to disposal, unless otherwise instructed. Approyed Vibration and Mechanical PrOjects supervisor I)l.te
A 7-Sample* No I Tendon I.D. . V f ;illf Tested Sample Length (in) _..;;..:1...;_i{L.-
__ PALISADl'S 15 'ff.AR TErfOOff WIRE ' Distance frcm sample center to .SlbP ENI> (ft) / 9 AS"J)1 A421, Min :Required Actual Tested F.qui pnent: Diam. (in) Init o.248 HA o.;is r J4e-Tinius-Olsen 91.per 11 L" Mitutoyo Micrometer Mitutoyo Micr(Jl)E!ter B C /!mes Dctensiometer Yield. Tensile strength strength (lbs) Init _{ltaj_ Init ----10,013 NA HA ro,sso J4e Jj_e__ CO No 3745-00001 -S/N 7oo66 -Due 01/(1)/88 CO No 3745-00065 -S/N 9()06673 -Due 07/17/88 CO No 3745--0067 -S/N CF0596 -.Due 07/17/88 CU Ho 3745-00502 -S/N CFQ631/9;?540 -Due 11/10/87 " Elongation @ F'r"acture In1t
4.o JfA 5.Q ;/J/_e. )> lJ-l < :r "O "l:l 0 L>. ii> 0 rt .. CD A CD -J ,::.. I-' I 0 _, 0 I U1 l.J I-' co -J en IJ) IJ T* "' rn () .!--

Semple No ']'endon I. D. Dlte Tested f 0 /23 / i7 { Semple Length ( in) / 8' Distance fron sample center to .SHoP E/IJ[j (ft) Z'l AS.IM A421. Min Required .Actual Teste<l. 018111. <1nL Init o.24B KA o.gs1 .J/L Tini.us-Olsen SUper "'L" Mitutoyo Micrometer Mitutoyo Micrcrneter B C .Ames Extensiometer . Yield Tensile Strength Strength {lbs) Init (lbs} In it ---10,013 HA ll,78o NA 10, '!00 J/e-12, l.{00 Jj_c . CO No 3745-00001
-S/N 7oo66 -{)le Ol/O'}/B8 CO No 3745-00065 -S/N 9()06673 -Due 07/17/88 oo No -s/N cro596 -Due 07/17/88 co No 37q5-00502 -S/N -tue 11/10/87 Date
Elongation
@ Fracture In it 4.0 NA l/. tf )> -'=-j? "U "U "I 0 .....,_ 0 rt .. CD ():) ..... t-' I 0 ..... 0 I U1 ..... ,_. co -.J (0 Ul IJJ I I> tu "1) T* '- rn f..;.1 I.fl
Sample lb 3 Tendon J.D. \) tt9. l/ . Date Tested 10/113 /g7 I ( Sample (in) _.;;;.t5'..;...£/............., __ PALISADFS 15 YEAR TFlfOON W'IRE TF.NSILE ' Distance rrau sample center to SllOP ctJ./J C 1't) ( 9 A.q')}t A421. Min Requl red Actual Tested Equipnent:
Diam. * {in) Init 0 .. 22'8 NA o.;l5 l Tinius-Olsen Super "L" Mitutoyo Micrometer Mitutoyo Mlcraneter B C Ames Ertensiometer Yield Tensile Strength Strength {lbs) Init _(lbs) Init 10 ,013 NA 11,78o NA (_(),
Jfc

J¥ CO No
-S/ff 70066 -l).ie 01/09/88 ro Bo 3745-00065 -S/N 9006673 -l)ie 07/11/M CO No 3745--0067 -S/N CP0596 -Due 07/17/88 ro No 3745-00502 -s/11 -J)Je ll/lO/B7 nate I ;z _ ;z -8 7 **
Elongation
@ Fracture I nit 4.o RA s.o J(_e .)> (J\ "Cl "Cl .., 0 L..I. n .. OJ ,.,. ro ...... """ .... I 0 ...... 0
VI w ,_. co -,J Ul (ij r I* r.JJ "lJ :[* . rn l=I 1T1

Semple No __ .....:;/ ____ _ Tendon I.D. .D3 -/'B Date Tested to /so J 57 ( l SBmple Length (in} <X'-/ -Distance sample center to Stto.P END ( ft} { :b Yield Tensile Diam.. strength Strength (in) Init (lbs) Init (lbs) Init AS'J}t Aq21. Min Required 0.248 NA 10 ,013. NA 11,180 NA Actual Tested O.o:l.5( 41£ /CJ1 750 J{e f 61. I I ;i,5_ Fquipnent:
Tinlus-Olsen SUper "L" CO No -S/N 7oo66 -D.ie 01/09/88 Mitutoyo Micrometer CO Ho 3745-0(X)65 -S/N 9()06673 -!).le 07/17 /88 Mitutoyo Micraneter co Mo 3745-()067 -S/N CFQ596 -Due 07 /17 /88 B C Ames Extensiometer 00 No 3*745--00502 -S/H cP0631/92540 -[)le 11/10/8T Approved l)e..te _6 _ _._17_
Elongation
@ Fracture Init. l.i.o NA J;e )> .,, .,, "'I 0 '-'* Ill 0 rt .. (J) /;:>. (J) -.J ..... I 0 0 I lJ1 w I-' co -.. J 0 CJ IJ I* C'1 ni i:.1 -J
Semple No Tendon I.D. l),3 -I CZ Date Tested tO Lao /g1 l l Semple (in)
Distance fran sample center to SHoP EJJ() ( f't) <{> g AS'lM A421, Min Required Actual Tested D{uipnent: Diam. (in) Init 0.248 RA o.<?-O f A/£ Tinius-Olsen $llper "L" Mi tutoyo Micrometer Mitutoyo Micraneter B C tmes Extensiometer Yield Tensile StrE!ngtti . Strength {lbs) Init (lbs) In it 10.013 MA ll,78o NA 10, 800 Ji4£ ux,.;?OO J;e_ CO No 3745--00001 -S/N 70066 -CUe 01/09/88 CO No 3745-00065 -S/R 9006673 -1"e 01/17/88 co No 3745-0067 -S/R cro596 -Due 01/17/88 00 N:1 31li5-00502 -S/N CFU631/925!io -rue 11/ 10/fH DB.te 12-2-Brz .. Elongation @ Frncture Init 4.o NA 5.Q .:h. 1 :i "' "t1 "I 0 L.1-Cll 0 rt" .. ro """ CD "' """ I 0 ...... 0 I I.fl w co -J r I' IJJ -u l* !.Ji fll () ((1
Semple No 3 Tendon 1.0. J).'1-1'&
D!lte Tested /0 /.so/87 I l Sample {in) aq Distance frail sample center to SM.Of' £Al./) { f't) I CS AS'IM Min Actual Tested >>tuipnent: Approved Qi.am. (in) I nit 0.248 KA Q.if§{ J/£-Tinius-QlSeTI super HL Mitutoyo Micrometer Mitutoyo Micrcneter B C Ames Extensiometer Yield Tensile Strength Strength Init (lbs) Init
10,013 NA

NA tot 7QO 'J4e-Jt_e_. CO Ho
-S/N 7oo66 -Due 01/W/88 CO No 3745-()0065 -S/N 9()06613 -Due 07/17/88 co No 3716-0067 -S/N cro596 -Due 07 /17 /88 en No -S/K cFQ631/92")lio -[)le ll/10/87
Elongation
@ F'raCture Init 4.o NA s.o /¥£* > .,, 'U '1 0 ..... fl) n o:> (J) -..I .... I 0 -..I 0 I U1 VJ ,... co -.J IJ) '1J T* W* f'l (J u::a
Sample Jfo I Tendon r.o. rL/BF l)!te 11 /s /a_7 ' I :&Y" Semple Length (in) OJ'-/ Distance !'ran sample center to FIELIJ AS'l'4 A421, Min Required Actual }I'ested Diam. (in) Init 0.248 . HA o.:l.5 c JJj_e Tinius-Oleen Super "L" Mitutoyo Micrometer Mttutoyo Micraneter B C Am.es Extensiometer PALISADES 15 YFAR TENDON VIRE 'l>>iSILE J(<JJ £.At/) .(ft} /( Yield Strength (lbe) Init 10 ,013 NA 11,:lOQ Tensile Strength {lbs) Init NA J;e CO No 3745-00001
-S/N 7oo66 -Due 01/(1:)/88 00 No 371,5-00065 -S/N 9006673 -Im 07,/17 /88 co No 3145-0067 -S/N CRJ596 -[)le 07/17/88 en No -S/N cFQ631/9254o -{).le 11/I0/87 I*
Elongation
@ Fracture Inft 4.o NA q, 6 ')> '° :i '11 '11 '1 0 u. Ill 0 rt CD CD -.J .z. I 0 -J 0 I Ut w 0 rn .:-; (0 -J *.D IJ l* fl1 C) I
TA Semple No ;5l Tendon I.D. 7tj_.gF J1<4le l)J.te Tested Jq il Semple Length (in) Ol'-1 Distance fran sample center to Fl*W END (ft) 7( .AA21, Mi.n Required Actual Tested >>IUipnent:
Diam. (in} Jnit o.24B BA o.6'5 l Tinius-Olsen s.xper "L" Mitutoyo Micrometer Mitutoyo Micrcmeter B C Ames Extensianeter Yield Tensile Strength Strength (lbs) Init _(lbs) Init 10,013 NA n,780 NA ll,01.50 t<l, 70CJ iJ/e_ CO No -S/N 7oo66 -1)le 01/09/88 CO Bo 3745-00065 -S/N 9()06673 -Due 07/17/88 CO Ho 3745-0067 -S/R CRJ596 -J)ue 07/17/88 co No -S/N CRJ631/9254o -])Je 11/10/87
Cl rn n .c. OJ -.j IJ) .. *SJ I I1 o:J
@ Fracture j Init 4.o NA l{. 8 i/f "ti 'ti '1 0 '-'* ID 0 Cl L* .. !..J.I . ID rn A ro ..... ' 0 ..... 0 I ):>. VI w C)
Semple No 3 Tendon r .. n. 7'-(/!,F Date Tested . II/ 3} Y, 7 Fl Sample Length C in)
PALISADES ItOC'LEAR PLAM'l' 15 YF.AR Tll'DOlf WIRE TmSILE Distance rran sample center to FtElJ> c/Jb (rt) I a,./ AS'lM A'421, Min Tiequired Actual Tested Equipnent: Diam .. (in) Init 0.21'8 RA o.o:lS I *1*-Tinius-Olsen "L" Mitutoyo Micrometer Mitutoyo Micraneter B C ffnes Eict;ensiometer Yield 'I'ensile Strength Strength (lba} Init {lbs) Init ---10 ,013 NA 11,780 NA 1110150 J;e_ .J;e CO No 3745-DOOOl -S/H Too66 -Due 01/(1:)/88 CO Ho -S/R 9006673 -Due 07/lT/88 CO Bo 3745-0067 -S/M CP0596 -Due 07/17/88 co No -S/N -[)le 11/10/81
Elongation
@ Fracture "' In it 1' .o lfA °'-¥-> :l 'O '1' t1 0 '-'* II n ft" .. <XI ""' IXl -.J ""' I 0 ____, 0 I U1 l.J i-' 0) -.J ([I ,. r* IJ:I I) T* c.*** rn *-I*) Sample Ho Tendon I. n. J l(/, f
J)fl.te Tested I ( / 3 / JS7 Fl Semple Ler@th { in) ___,a"'"'--4..,,__
__ PALISADES HOCLEAR PLAJfr 15 YEAR 'm'iOOR' WI.RE TDfSILE TA Distance fran 88l11Ple center to SfiOf> eJD (rt) !t51.. l Yield Tensile Diam. Strength strength {in} !nit (lbs) Init (lbs) Jnit AS'1M A421, Min Required HA 10,013 NA ll ,78o . NA Actuial o.as L *f11!-I l,1'350 .J{e J(_e S:ltlipnent: Tiniua-Olsen Slper "L" CO Ro 3745-00001 -S/N 7oo66 -rue 01/()()/88 Mitutoyo Microneter 00 No 3745-00065 -S/R 9006673 -Due <n/17/88 Mitutoyo Micraneter co No 3745-0067 -S/R CF0596 -Due 07/17/88 B C Ames Extensiometer en Bo 3745-00502 -s/N cF0631/9254o -[)le 11/10/81 ..
Kl.ongation
@Fracture I s Init h.o KA s.a ¥ )> ('l "O "U !ti I() _J * .., oQ ;I' -* -<XI .&>. m ...... .... I 0 ..... 0 I VI \;J .... 0 rn n ((I -J *.D r D IJJ IJ T* *.J1 rn I_,)
Sample No Tendon 1.0. ?'IBF Date Tested 11 /3 / 8 7 .. l Sample Length (in}
Distance. fl"an eemple center to SHoP CJJD (rt) I c5l / Yield Tensile Diam. Strength strength (in) Init {lbs) Jnit (lbs) Init AmM A'421 9 Min Required o.2!i8 RA 10.013 HA 11,780 NA ktual Tested 14sso J/e tel,SOQ. Equiiment: Tinius-Olsen 9Iper "L" . CO .No 3745-00001 -S/H 7oo66 -[)le Ol/09/8fJ Mitutoyo Micrometer 00 No 37!,5-00065 -S/ff 9006673 -!)re 07 /17 /88 Mitutoyo Micrcrneter 00 No 37!&5-0067 -s/n cros96 -Due 07/17 /BiJ B C .Amee Eictensicneter oo 31h5-00502 -S/N cR)631/9254o -D.Je 11/10/87 __}_ Z ..
EJ..ongati on @ Fr-ecture j !nit* !i .o 1111 l(,5 Jf_e .)> VJ 'U .., "" 0 l'O n rt .. (D A Q) ...J .ii. I-' I 0 " 0 I l1l w I-' co -.J l_i) 1:'.j r*) I T* tJJ *u T* I rn .I--
LRB VMP Project: 848741-070-531 RECEIPT INSPECTION CHECKLIST
t. alved From 9./cso.J.
.. s Vh _P ..... o .... Vl ...... y----1 T PR. RHR nr Tl"11t. R,.nue1t No 10:1 IQ((\ I Date 10/<P./g7 I l or TQ U&ed for Receipt Inapectioa ,/..;;.].f:__""(:S -I/ 4. Shipping Condition: Acceptable Unac:c@ptable No None Req'd f<. 5. Certification/Calibration Records Enclo1ed: Yes ---6. Procurement or Test Request Document Requirements Verified: Yes )<
7. Identification of Items or Services iW. IO. No. tJe. Name or Description cial Handling and/or Storage Requirements

9. Receipt Inspection Status a. Acceptable X b. Unacceptable State Reason Deficiency Notification No Hold Tag No----------

c. Temporary Hold State Reason Hold Tag No -----10. Calibrated M&TE Used: Type -'""'/t}'+f
....... CP No Cal Due Date Place "NA" in all blanks uot applicable. _I
I I I LAB VMP Prcject1 848741-070-531 J{ECEIPT INSPECTION CHECKLIST 1 Via

PR, lU'fR or Test Request No 1>4.Y>J 4 IClC S 3 l Al5 Date l{ 3. Codes* Standards or Specification To Be Used for Receipt Inspection*
LiFT:s -(J 4. ShippiQS Condition: Accept*ble Unacceptable
5. C@rtification/Calibration Records Enclosed:
Yes --'-----No None Req 1 d X 6. Procurement or Teat Request Document Requirements Yes x No 7. Identification of Items or Services 7f Rat! .ro No. So. .... p le Ta.j /Jo. Name or Description He {)3-18 I 1\3 -18 Jl3 -f '8 ecial Handling and/or Storage Requirements
9. Receipt Inspection Status a. Acceptable K b. Unacceptable State Reason ____ _ Deficiency Notification No Mold Tag No

c. Temporary Hold State Reason Hold Tag No Calibrated M&TE Used:
CP No-----Cal Due Date -------1.eceipt Inspected by 12. Approved by Place "NA" ill ell blanks not applicable. Date 1e;/?o h 7 r t Date /7 87 DEC 4 '87 9:03 LHB VMP Project: 848741-070-531 RECEIPT INSP!CTION CHECKLIST
1-ceived
!"rom Pa...{ lS o.d es Vu __.th __ V\.""""""'Y'1----- 2., PR, IU1R or Tut Request No 1'-ti010 531 3. Codu, Standards or Specification To Be Used for Receipt Inspection L,..£FTS-/ ( 4. SbippiDg Condition: Acceptable __________ \Jnacc:eptable
5. Certification/Calibration Records Enclosed:
Yes ---No None Req'd '6 6. test Request DocUlllent Requirements Verified: Yes )< No 7. Identification of Items or Services Quantity tf."!*"i 7'.Jo"1. Rd. llJ.Ak. 14:\ Ale. Name or Description 746f 746£ 748f ___ rn t.;t't' 1'1 BE 5 Handling and/or Storage Requirements
9. Receipt Inspection Status a. Acceptable I I I I b. Unacceptable State Reason Deficiency Notification No Hold Tag No c:. Temporary Hold __ _ Hold Tag No -----10. Calibrated H&TE Used: Type 0/A CP_No -----Cal Due Date lnspected b? . 12. Approved by -Z Qd!'J.t!; 7 a I (/ Place "NA" in all blanks not applicable.
F00384*009ZA-TM04-Tl116 Date (I j_f /17 Date I :Z.* "2..:.... 9 2 I *. DEC 4 '87 9:04 LABORA 'roflY AND Flll.D TF.CHNICAL SERVICES DEPARTMENT llrld Moohanie11.1 Pr'Ojectr Section work Procedure I . TITI..E: PALISADES TENOONS SURVEILLANCE TESTIN:i APPL.ICABILl TY PROC VMP T-7 PAGE 1 Of 5 REVISION 0 This procedur-e applies to tensile testing of 1/it inch d1anet.er 90 high strength steel specimens rem'.)ved from the Palisades Containment &..iilding post-tensioning 5ystem during scheduled tendon surveillance. The purpose of the testing i8 to asseas the quality and structural perfol"'D2l'!Ce of the post-tensioning system. WORKING COP'< T AUTHORlZED USE EXPIRf:S 'f -o Technical approval Administrati ve approval ....... --......... I.ate _ 'f -d:<. l -<,$ 7 rate Cf *Z!,..F] _ r:ate q., z z -tz
DEC 4 '87 9:84 LJJ)OnA'fOnY ,tJJD FIIU> TrolinIOAL
£EJ1V!CEE and Section Work Procedure TITI..E: PALISADES TEMONS SURVE:Ill.ANCE TENSILE 1 .0 REFERrnCES 1.1 LFTS-06, Work Procedure Requ1rements
1. 2 . LF'I'S-11, Receipt Inspection 1.3 LF'I'S-12, Test Control 1.4 IFrS-13, Control of Measuring and Test F.quipment 1.5 LFTS-16, Nonconfol"'DBl'lce and Corrective Action 1.6 LFTS-18, Quality Assurance Records l '3 A 10 PJ:()C \IMP T 7 >> NJ:i :2 Oi' 15 n 1
7 LFTS-20, Training a.nd Cualifications Requirements for Certification
.8 ASŽ A421-80, Standard Specification for Uncoated Stress-Relieved Wire for Prestressed Concrete
1 .9 A3Ž A370-86, StandardMethods and Definitions for Mechanical Testing of Steel Products

1. 10 Palisades Technical Specifications, Section 4. 5 1.11 Palisades Procedure FT-2, ffContainment Mldir..g Post-Tensioning System" l.12 Regulatory Guide 1.35, Minservice Inspection of Ungrouted Tendons 1n Prestressed Concrete Conta.inl!lents" 2.0 PREJIDJUISITF.S 2.1 ltn approved test request 2.2 Receipt inspect.ion of test material 2.3 Test personnel certified at Level II or higher 2. 4 c.ertified measuring and test equi p1nent (required accuracy _.:: except as noted l : ** 4.1 Tinius-Olsen machine, CP Co Number 3745-00001 2.4.2 Linear extensianeter, 8 inch ICinimum gage length, dial indicator direct readout or recorder 2.4.3 Gage blocks, 6-12 inch, CP Co Number 3745-00069, or equivalent
2. 4. 4 Cslipers DEC 4 :=: 7 LAB FAi::iE. 20 A\9 OJNsm.os POWER LABORATORY AND FIEU> TECHNICAL SERVICF.S PFOC VMP T-7 PAGE 3 OF 5 REVISION 0 ANY V1brat1CJJ and Mechanical Projects 1 nn Prrr.P.riure TITLEs PALISADES TENOONS SURVEILLANCE TFSTIN3 3.0 PREX:AUTIONS . 3.1 Nonral safety practices as specified by the CP co Accident Prevention shall be observed.
4.0 LIMITATIONS
4. 1 None 5.0 PROCEDURE

5. 1 Prepare one ( 1) 24 inch test sample fran each 108 inch specimen provided, Unless otherwise directed, the SS.lllple shall be cut from the area deemed I:10st suspect b:,r cursory inspection.
5,2* Identify each sample canpletely on the reporting form (Attachment Bl. 5.4 5.5 5.6 5.7 5.8 5.9 Cross-reference to the test piece by 11151rking the sample nll!Dber on both ends, Determine the cross-sectional area of each test san:ple by measuring its diameter at the center to the nearest 0.001 inch. Two di.a.metric.ally opposite measurements shall be made arid averaged. Secure the test saq:ile to the upper and lower crossheads of the Tinius-Olsen machine using serrated wedg'e-type jaws, Zero adjust the Tinius-Olsen machine on the 30,000 pound range. Position the maxiIIlml load indicator. Load the test sa.uple to 29,000 psi using the cross-sectional area detef.mined in Section 5.3. Attach the extensianeter to the center of the test sample and set up the auxiliary power and recordipg equipment, if applicable. See Attachment A for sketch of test setup.
Continue loading the test SSIIple at an unleaded crosshead speed of 1/16 inch/min until achieving 1 .()% extension.
Record this load as the yield Reoove the extensianeter and continue loading at an unloaded crosshead speed of .1/2 inch/min until fracture occurs. Record the teru31le strengttl a.s indicated by the maximum le8d indicator. Refit the t'ractured ends, measure total elongation and record in percent. DEC 4 '87 '3: 05 LAB OONSUME.l\S LABORA'roRY AND FIELD TEniNl.CAL SERVICES Pro<: VMP PAGE '4 OF 5 REVISION 0 COMPANY *POWER TI TL Et 5, 12 6.0 6.1 1.0 7.1 Vibration and Mechanical Projects Section Work Procedure PALISADES TEMX)NS SURVEILl..ANCE TENSILE TF:STIN:i If fracture occurs without achieving the m1nimum required tensile strength, retest using an adjacent section of the 108 inch specimen. If the elongation at fracture 1s less than the minimum required 4 ,()% and if the fracture occurs outside of the middle half ef' the gage leogth, a retest is justified. -ACCEPTANCE CRITERIA The tensile strength of each speciJDen tested shall be equal to or greater than 11,780 pounds. RECORDS Test results shall be reported on an interiiri ba.sis after cai;>leting each test. Attachment B is acceptable for this reporting. A sumnary report shall be reviewed and approved by the Vibration and Mechanical Projects (V&MP) SUpervisor. All information listed sha.11 be made an integral part of the S1.lllJDal'"Y report. 7 .2.1 A copy of' the Test Request docU1Dent. 7.2.2 A copy of all Receipt Inspection documents. 7.2.3 A copy of the Test Procedure docU1Ient. 7.2.4 Certified identification with numbers or serial numbers and calibration due dates. 7. 2. 5 A copy of all data sheets (At tachmerit B) * . 7 .2.6 A copy of any Deficiency Notification forms issued. 7. 3 The original copy of the sumnary report shall be retained 1n the V&MP File. 7.1:4 (lie copy of the sllIIIIBl"'Y report_ shall be sent to the requesting party. 7. 5 One copy of the sumary report shall be sent to the General Office Document Control Center. 7, 6 Separate copies Of the sumnary report st.iall be sent to eact1 party on the distribution list. DEC 4 '87 9:05 LRB LAE()RATORY AND FIELD TmlNlCAL SERVICES DEPAR'l'MEN'I' Vibration and Mecbanical Projects ;::;e<:t.ion wurk h"Ul..wun:: TITLE: PALISADES TENOONS SURVEILLANCE TENSILE TESTI?{; 8.0 DISPOSITION PFOC \IMP T-7 PAGE 5 OF 5 REVISION 0 8. 1 The requesting party shall be notified of any specimen which fails to meet the Acceptance Criteria of Section 6.0. To document this nonconfonl5.nee, a Deficiency Notification shall be prepared and issued to the requesting party. 8.2 All srall be retained for-a period of 60 days prior to disposal, unless otherwise instructed
*

OTE:
ITH DIAL lNOICATOR EADOUT IS ACCEPTABLF. LTERNATIVE PALISADES SURVEILLANCE TENDONS ETUP TINIUS-OLSEN MODEL SUPER '"L" QD X 0 0 0 0 i.t ,3TOP x LOf\t) rn -.. J ([I ** I o::J I (fj r I.o OJ
By Sample Lenqth (in} PA.LISADES NU PL.1\NT 15 YEAR TENDON SURVEILLANCE WIRE TENSILE TEST DATA Distance from sample center to butt.onhead (ft) Yield Tensile Diam. Strength Strength (in) lnit (lbs) I nit (lbs) Init AS'm A421, Min required 0.248 NA 10.013 NA 11. 780 NA Actual Tested E;quiproent:
Tinius-Olsen Super "L"' CO No 3745,00001, 70066, Due l/9/8B Elongation @ Fracture (\) 4.0 Init NA >-I H ? M .. <-..... CT .... g t-i 0. wf 0 .... r:: > :1 gjg '1 .,, <M: :ii;-.., .... t:J (;; d ::0 .,, > .,, H(TI 0 '4 1-i ' tD -.1 co -.J *fl r I* IJ:.1 Cl I* 111 f,"1 I-> u-> DEC 4 . 5:06 urn F'H 1.:iE. ::'.S AM cansum111 Power company ANO FIELD TDClIUlCAL r.;1=:nv .Lf..;JLJll L.ldd-1.ltTht'l",ilT T*i:np C:han9* No G3 (AAaitr,6d by TEMPORARY CHANGE REQUEST c:ontrollinq the procedure) Pac;e __ 1_ of 1 Procedure (Identify Procedure Title, Nulllber, *Raviaion and Section) Pali.sades Tendons Surveillance Tensile Testin9, VMP T-7, Rev o, Section 5.1 Requirement (Uae Suppl*mental Sheets ** Required) Use 24" long test specimens Proposed TemP?rary Chan9e (Use Supplemental Sheets && Required) !n accordance with ASTM A-370 for 10 inch gauge length specimens, the total length of each sample shall be between 14-24 inches .
Reason For Change Difficulty in determinin9 percent elon9ation of 24 inch specimens due to fracture outside gauged length. Change Requested By< J£ta21 Date * ;e, / d. z.. }g7 -r t Effective Cate {D . (The "Effective Date" is the "Approved by Date" unless otherwise indicated here.) Expiration Oata Reviewed By Date Reviewed By Date

aeviaw*d ay
....... __ ___ oate _ltJ_-_z_z_-_':6_7_ Approved By £.& Date ) (7 -Z.. "2. -J 2 i-fl 0,-z..-z __ c......_* 7-Approved By )JJ /i Date o _ _ ..:..=; __ ...... __ _ DEC 4 . 87 u:iB SERVICES DEPARTMENT CHEMICAL DIVISION r.:NGINEERING EVALUATION & TESTING DIVISION METALLURGICAL DIVISION WORK REQUEST FORM FILL OUT FORM COMPLETELY PER INSTRUCTIONS ON THE REVERSE SIDE. NOTE: l. Requesting Party Information Name ;?1.11. e&a.j Dept ':-T Jfo4@ -=h -=.4 Location u Phone or St 2. .. I I 2. 3. 4. Project W.O., FERC or Area Request Date. \ \ \ \J \ "\6 \ c Report Distribution (Name, and Function Number .S. /. 5. -.3. o .0 . .:?... , . Required Completion Date \ '?.. \ } \ \ e7. Room ___
5. NUCLEAR PLANT REQUIREMENTS NUCLEAR RELATED?
No_ NUCLEAR SAFETY RELATED: Yes£ No UF! NUMBER: 7'50, Q/. Q ir /9 6. Material Description and Origin \ c . 'l'est
7+*= ir--= . \ Reference
______
10. ll. 12. Material Disposition
¢:! 1,
£{ <a.a LAB SERVICES USE ONLY Pr** Nurl\Oer , 8d:/. 3.'].':LJ 0.1.0 S".,3..L Receipt Date
Pr Description .C.O.Al.L.lf.
1.IJl"1.e: N.7. .. I Assigned to :J1!+/-..-72* Est Hours u* Q.:;.&.....c:.S:.Ll,lZ,,..c.&..._.

Due Date , , , . , I ZAIS .e l:i. . e. I I J .cz tJ Rechar9* Nwober , S, I, S: S, -.,3-QZ 2 .. I/. , , , Requesting Dept

Sec Supvr Approval Div/Dept Supvr Approval ' /J 11:;0 !las /11 a-u_,,,,,
LHB ---------------------:--,,,-----------------.CONSUMEH.:5 rmmn COMPANY LABORA70RY AND FIELD TECHNICAL SERVICES DE!' ARTI 1£NT 1...m:.M.1.L..KL.. uJ. Y l:VALIJATIOMS
. M&:'!'1\lUrF1r:Y nilfViTIW IJIERATION
& ""1.ECHANICAL PROJECTS DIVISION WORK REQUEST NOTE! FILL OUT FORM PER INSTRUCTIONS ON THE REVERSE srDE. l* 'Party Informatifn Name Ku LOcatlon fLJ,:;c..d¢ .PL+/- !);pt ...::Z-.S r Req. ID Number
2. Project w.o., F'ERC er Area and Function Number ,c.;, 5g-3cg-:2, l.f, 3. Request rate II L t1 ( 1} 7 Required Completion Cate i---------

4. Report Distribution ( Na:me, Roon: Number/Location)
__;_P...:...-;::w....;;.....:a.i&:=..;;a-;.._,f ________ _ 5. QA Program Requirements !s our QA Program required to be applied to the i.;orl<
requested?
Yes -1._ No Remarks
6. UFI Number(s) q Sa . S ( . 0'-1._ . 9 7. M:1 terial De:!!cription and Grigin
__ ......,,. ____ _,,_ ____ ¢} .. { t.j c.d. e c . fac IA /M. S ;;: -+ 7$ ;;:Js "\ l2,oJL.$ ( _$' ?; Su; lA 11. 8, Mfr : iji'A'":; ID No _...;A)::...;;...,i:f_.A........._ ___ CPCo Stock No ---J-Jj"",-/ ......
9. Requested rest I Analysis' Study I et: . r ll.
Criteria 12. 13. Reference Lbcuments AJ/A == _____... z LAB SERVICES USE '{ Project Number Receipt rate (,'O,aJ,8:1. Due rate (O,i<.3.1..'Er?
oJect l'escription 5, X*f\!1Ll.o).J
.. t,O,fJ.5.'f ,j;/VJS,I ,LL , , . , , ,R,,uJ oJeCt i:..eadel" G-1 S:S: 1 Assigned To G;v:C. 1 @.f, , . , , Eat , , . Recharge Number 5, / ,Q], - ,'l. *'-'-Requesting Dept ID Number .j-, J ,,s-L£ S.C SUpvr Approval Div/l'ept SUpvr

FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT Laboratory o= Sheathing l
To *From Date Subject cc RWard, Palisades Plant DJSnedekerfFT-264, Jackson December 14, 1987 CHEMICAL TEST RESULTS OF PALISADES PLANT TENDON SHEATING FILLER (REVISION
1) CONSUMERS POWER COMPANY Internal Correspondence File Index: 528717-500-545 DCC: 950/26*01 In October 1987, thirty-two samples of sheathing filler grease were collected from Palisades Nuclear Plant during in-service inspections of post tensioning system tendons. The grease samples were sent to the Chemical Division of L&FTS and analyzed for the following:
water soluble chlorides, nitrates and sulfides; water content and neutralization number. Table 1 list the test results * *
1187-067-54T 13 l

File Index: 528717-500-545 OCC: 950/26*01 TABLE I Chemical Test Results of Palisades Plant Tendon Sheathing Filler Bench Neutralization Sample Unit Sample Code Collection Number Water Content, Number Grease Samele ID Number Number Number Date (Total Base) Chlorides Dry WeiBht % Nitrates Sulfide mgKOH/g mg/L mg/L mg/L 1 Field/Gallery 1 1 V-250 '09/24/87
-3.4 0.20 0.8 <0.10 <0.115 2 Field End, Near A Butt 1 1 D2-3 09/30/87 -5.0 0.15 1.2 <0.10 <0.115 3 Shop, Near A Butt 1 1 Dl-38 09/29/87 -3.4 0.15 6.4 <0.10 <0.115 4 Field/Gallery 1 1 V-14 09/28/87 -1.7 0.25 0.2 <0.10 0.457 5 Shop End, Top 1 1 V-14 09/22/87 -3.4 0.30 0.4 0.16 0.123 6 Field/Gallery 1 1 V-230 09/24/87 -2.8 0.25 0.6 0.10 <0.115 7 Shop End, Near A Butt 1 1 Dl-9 09/25/87 -2.8 0.05 <0.2 <0.10 <0.115 8 Field/Gallery 1 1 V-124 10/02/87 -3.4 0.20 0.8 <0.10 <0.115 9 Shop/Top 1 1 V-230 10/01/87 -2.8 0.40 ' 1.0 <0.10 <0.115 10 Field/Gallery 1 1 10/02/87 40.3 0.15 0.2 <0.10 <0.115 11 Field/Gallery 1 1 V-86 10/02/87 o.6 <0.05 o.8 <0.10 <0.115 12 Field/Gallery 1 1 V-176 10/02/87 42.6 0.25 0.6 <0.10 <0.115 13 Field /Gallery 1 1 V-306 10/02/87 38.1 0.15 0.2 <0.10 <0.115 14 Field/Gallery 1 1 V-202 10/02/87 37.5 0.05 0.2 <0.10 <0.115 15 Field/Gallery 1 1 V-36 10/02/87 37.5 <0.05 <0.2 <0.10 <0.115 16 Shop/Top 1 1 V-250 10/05/87 -3.9 0.20 4.2 <0.10 0.364 17 Shop End, Near B Butt 1 1 V-124 10/15/87 1.7 0.80 0.4 <0.10 <0.116 18 Field-D Butt 1 1 42-DF 10/13/87 -1.7 0.40 0.4 <0.10 <0.116 19 Field End, Near C Butt 1 1 Dl-9 10/09/87 -3.4 0.20 <0.2 0.13 <0.116 20 Field End, Near D Butt 1 1 Dl-38 10/09/87 -2.8 0.20 <0.2 0.14 <0.116 21 Shop End, F Butt 1 1 42-DF 10/14/87 -3.9 0.20 o.4 <0.10 <0.116 22 Shop A Butt 1 1 59-AC 10/12/87 -3.4 0.20 <0.2 <0.10 <0.116 23 Shop End A Butt 1 1 77-AC 10/08/87 -3.4 0.20 <0.2 <0.10 <0.116 24 Field C Butt 1 1 77-AC 10/22/87 -5.6 <0.10 <0.2 <0.10 <0.115 25 Shop, Near F Butt 1 1 D2-3 10/17/87 7.8 0.10 2.6 <0.10 <0.115 26 Field, Near C Butt 1 1 D3-18 10/23/87 ' 3.9 <0.10 <0.2 <0.10 <0.115 27 Shop, Near F Butt 1 1 D3-18 10/20/87 6.7 0.10 o.8 0.15 <0.115 28 Field End C Butt. 1 1 59-AC 10/20/87 <0.10 <0.2 <0.10 <0.115 29 Field B Butt 1 1 65-BF' 10/27 /87 38.6 <0.20 <0.2 <0.10 <0.115 t7':) TABLE I (Contd) File Index: 528717-500-545 DCC: 950/26*01 Chemical Test Results of Palisades Plant Tendon Sheathing Filler Bench Sample Unit Number Grease SamEle ID Number 30 F Butt Shop 1 31 B Buttress 1 32 F Butt Shop 1 ACCEPTANCE CRITERIA Water Soluble Chlorides -10 ppm max Water Soluble Nitrates -10 ppm max Water Soluble Sulfides -10 ppm max Sample Number 1 1 1 Water Content -10% dry weight max Total Base Number -0 mgKOH/g max ANALYTICAL METHODS CHEM-37, Revision 1 Analyzed by: D J Snedeker B R White Code Collection Number Date 65-BF 10/28/87 74-BF 10/28/87 74-BF 10/28/87 Neutralization Number Water Content, (Total Base) Chlorides " Nitrates Sulfide ,. mgKOH/g mg/L mg/L mg/L -3.9 <0.20 <0.2 <0.10 <0.115 -3.9 <0.20 0.2 <0.10 <0.115 -3.9 0.20 0.2 <0.10 <0.115 Reviewed by Approved by FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT Eydraulic Ram Calibrations ---*:-*----- ...... *-:-* ... -* --*--*-----** .... *"*-1 .. ----------*--*****-*-***-
--* ---**-**--........ ___ .. . PROCEDURE QA 12.8.G-B CALIBRATION
-STRESSING RAM/JACK PSC Precision Surveillance Corporation
1. STRESSING RAM/JACK -HYDRAULIC The following procedures will be used as the means of calibrating or determining the are of hydraulic stressing rams. 1. Clean the ram of excessive dirt, oil, or other residue that may unduly affect the calibration accuracy.

2. The load cell or testing machine will be set up so that the loads will be applied in a uniform manner. 3. The ram will be attached to the load cell or testing machine and centered so that 'the loads.will be applied concentrically and

4. The ram will be loaded to the target increments shown on Form QA 12.8.G. This will be usually in about 1,000 psi increments for 1,000 ton rams and about 500 psi increments for 1,400 ton rams, but will also vary according to the size of the ram and accuracy requirements.

1. Gauge pressures shall not be reduced to meet a target increment once a target increment has been exceeded.
Readings will be ac-. ceptable when they are within 100 psi of the target increment. . 2. A minimum of three runs will.be made for each of the required target increments.. These runs will occur at *about 1/4, 1/2, and 3/4 of the total ram extension for each ram. 3. The -maxinium ram pressure _has been pre-determined for each size ram to be calibrated and normally will not be exceeded, to avoid damaging the ram. 4. Readings of the load cell readout arid the pressure gauge will be taken at the same time. 5. During ram calibration a calibrated hydraulic pressure gauge having the smallest reading equal to or less than 20 psi or a Heise Electronic Digital pressure indicator will be used. The hydraulic pressure reading to the nearest 20 psi or the actual digital readout will be recorded on the calibration form. 1. The load cell or testing machine readout will also be entered onto the calibration record to the nearest 0.1 reading. 6. All other information areas of the calibration form will be c_cimpletely filled in by the calibration technician or the witnessing agent. The form will be signed and dated. The calibration record will then be handed over to the Engineering Section for final computation. Previous . Rev1s1an:
1' S-l1.-<;') NOC: 'l/Nff! Fnrmerlv "Tnrvco Page I

*--**

..... ___
____________
---__ ._ .... ___ ,.._ ... ___ -----------* -* _____ _._._ ---*--*--**-*--*-*-*** ___ !_ PROCEDURE QA 12.8.G-B PSC CALIBRATION -STRESSING RAM/JACK **-*---****------G-b--- --Precision Surveillance Corporation Regression analysis will be to compute the ram area once initial, raw data information has* been documented on the Jack Calibration Record Form. The personnel performing the computation and verification checks will sign and date the Calibration Form and the computer printout.
1. Computation will be performed by the coreputer.
All data entered into the computer will also he printed out. This data, as well as the puter results, will be verified by someone other than the person ating the computer.
2. In the eyent that the computer is temporarily unavailable, computa--tions may be performed manually observing the same methods being used by the computer.
These manual computations will be verified and/or corrected by a computatidn as soon as practical. The manual computations will only be performed by the PSC Engineering Department Personnel.
3. Omitted readings, dropouts,are automatically considered by the computer.
An explanation will be found in Appendix 1, Section 8. 3. STRESSING CARD PREPARATION
Effective Date: .The regression equation will be used in the preparat;ion of stressing cards for each jack. As a means of providing a uniform calculation area where more than one jack is used in simultaneous stressing operations, the following procedures will be used. 1. The mean ram area of all the jacks being sent to the job .site will be calculated.
1. If any ram in a group varies from.the mean ram area by more than+/- 2 percent, those rams with variations in excess.of the specified tolerance will be recalibrated or separate individual Stressing Cards will be used for that ram. The mean ram area will be*encoded into the PSC computer for use in preparation of the Stressing Cards for. determining ram area. This will eliminate the need for manual calculation on the Stressing Cards. 1. Rams *that fall into the category noted in Section 3 .1.1 above, and are not to be recalibrated, will have separate Stressing Cards pared based on that individual ram area. 2. In conditions of urgency, the Stressing Cards may be hand written
3. It is therefore possible to have more than one set of Stressing.Cards for use in. the stressing operations.
Each set of cards will have the appropriate information documented, following the requirements of the fabrication and quality. control.procedures. Previous Formerlv "Tniwco Surveillance" Page 2 5 Effect he Date: ******----** ..... *--.. -. .. -...... -.. ----**-,**-
--*-*---*----. *--*.
-*-*-. **-*. **-* .... --CALIBRATION -STRESSING RM.1/JACK
4. CALIBRATION DOCUMENT DISTRIBUTION PSC Precision Surveillance Corporation After completion of the verification check of the ram area calculations, the following distribution of the calibration record will be made. 1. The original calibration record will be sent to Quality Control for
retention in the calibration file. A. Quality Control will prepare a shipping documentation package and submit copies of this package for inclusion in the: 1. Quality Assurance Contract File. B. Copies of the calibration record will be distributed as applicable to: 1. Contract Management or Coordinators/Project Managers.
2. Equipment.
Maintenance, jack number file. 3. Equipment Maintenance, jack calibration file. 4. Detailing/Engineering Departments, for preparation of field records. C. At least one eopy will accompany the jack for shipment to the field. This copy will be retained in the appropriate* quality or documentation file on site. 5. OTHER CONTROLS.
1. Calibration stickers or any other calibration information may or may not be applied to the rams. The nature of the jacks plus the constant handling*
make it very difficult, if not impossible, to retain any markings or porarily attached devices. 2. Calibration frequency and recall control will be found in the appropriate field Field Installation Manual or Procedure. Small rams will be noted in the fabrication Quality Control Manual. 3. Requirements for other conditions mandating recalibration will be fied in the Quality Assurance Manual, Fabrication Quality Control Manual, Field Installation Manual, or special quality procedure. Previous Formerlv "lnrvco Surveillance" Page J PROCEDURE QA .* CALIBRATION -STRESSING RAM/JACK 6. DOCUMENTATION PSC Precision Surveillance Corporation The calibration of a ram will be documented on the Ram/Jack Calibration Record Form 12.8.G or a similar document. The computation will be in the form of computer printout sheets. 7. APPENDIX Attached'to this procedure are the following documents that will detail the computation of* ram force as a function of gauge pressure using Linear Regression, computation of errors,. examples and computer program used for calibration: Appendix 1 Jack Calibration Using Linear Regression Appendix 2 -Examples 1 & 2: 2 pages, dated 3-3-81 ,...,.. Appendi.X 3 -Program Listing; 3 pages, dated 3-;3-81 W&&.tlPQ WtTJi /4 tJ'/ Appendix 4 ;... Definition of Variables: 2 pages, dated 3-3-81 "'4f Al 11 A L. $u'811urTAd Appendix 5 -Program Operation & Flow Chart:. 5 pages, dated 3-3-81 8. DEFINITIONS
1. A ram is defined as the piston part of a force pump. It is the area of the piston which is to be measured as the means of calibration.

2. A jack is defined as the entire force pump with the various attachments that permit it to pull or lift. For Post-Tensioning operations the applied force pulls one end of a tendon. 9. WITNESSING

1. Where the project documents require* the witnessing of ram calibration, raw data, PSC will notify the Owner or agent to perform the witnessing.
1 1. If it is acceptable to the Owner, PSC will have an independent inspection/ .laboratory source, who is acceptable to the Owner, perform:
sing,

2. If. it* is acceptable to .the Owner, PSC will have a:.rsc Li?vel II QC spector perform the witnessing function.
2 *. Where the project documents do not specify a witnessing requirement, PSC may or may not provide witnessin$, at PSC's option. Effective
/3

Date: 9-19-'l' ?J.'6.}f" Previous . Revision:
./:\ S*l1...ql) ?Jc7;'.)I. ill Noc ANI-£ Formerlv "Inrvco Surveillance" Page Lf PROCEDURE QA 12.8.G-B CALIBRATION -STRESSING RAM/JACK
PSC GS Precision Surveillance Corporation
10. WITNESSING ACTIVITY -* The witnessing activity consists of a visual observation of those operations that are associated with the calibration of the ram. l.* The witness shall be a certified"Leve1*11*1nspector per the ments of ANSI from an independent inspection or tory source. The Owner shall retain the option of having a certified Level II Inspector from his Organization performing the witnessing . function.

2. The witnessing function shall consist of: 1. Verifying that the information posted on the calibration form is representative of the device" being calibrated.

2. Verifying the readings taken of the load cell readout and pressure gauge at each lncrement.

3. Signing the Calibration Record Form in the Witness Area attesting to the accuracy and acceptance of the raw data being entered. 4. Rejecting any activity not in conformance with the accumulation of the raw calibration data or not in compliance*
with Section 1 of PSC Calibration Procedure QA 12.8.G. 3. The witness does not verify the actual computation of the ram area as . this is a computer controlled function based on the "JKCALNR9 Jack Calibration Program". Previous . Revision: .0 ID JV() Formerly "Inrvco Surveillance" Page > s RA..'!/JACK CALIBRATION RECORD FOR..'! 12.8.G -B PSC Formerly i lnryco Surveillance I .:1ROJ'ECT CONTRACT/PART NO, ack Descripci.on Size Tons Regiscer No Theoret:ical Ram Area Ma..""<. Pressure PSI Cali.bracing Device Regist:er No. Conscanc Calibrat:ing Gauge Regist:er No. Dace I RaY Dat:a By WITh'ESS Mean Rae Area sq.in. K,: Kip:: Agency Date I Comput:ed By QC Check Tit:le Dat:e Title Dace Target: PSI Gauge Reading PSI Load Cell Readout: -RUN POSITION I I I --* I I --\ ) I I I I Ru"N POSITION I -I I I I I I I I I I I I RUN POSITION I-* I I I I ** I I -I I I -' I I I I I . --- C1 APPENDIX 1 PSC PROCEDURE QA 12.8.G-B -_;'-------_.j Precision Surveillance Corporation , JACK CALIBRATION USING LINEAR REGRESSION
l. T'.d.EORY OF LINEAR REGRESSION The theory of Linear Regression, Yhich uses the principle of Lease Squares to obtain the line of best fit, Yill be used to decer=ti.ne the relationship beet.:een ram force and gauge pressure.
'Pie of such a line is y a a + bx ... ram forces, b ... a"" & x ... y n i:Cxy) (t:c) 6:v) n = slope of the line of best fit (regression line)* 2 (2:::c) Ii. y bx ::I y -intercept: of the line = mean of all x-readings (gauge pressures) (r,.y)/n ... mean of all y-readings (measured ram forces) number of pairs of x, y readings. All readings for all ram positions Yill be considered together. three 2. COMPUTATION OF RES.IDUALS (ERRORS) For each pair of readings, the residual quantity unexplained by regression, Y res. "" y -y, Yill be determined. The residual 1 will also be det:er::iined as i:es/Y) *x 100. 3. OT'dER ERRORS -* Effect he Date: All ocher errors due to calibration such as int:erpolat:ion, accuracy and/or repeacabi.lity of the Standards certified by the National Bureau of Standards, repeatabil.icy of gauges used in calibration or in the field, etc. shall be listed. As a minimum, the items Yill be considered
. l. AT JACK CALIBRATION
l. Error in Standard (varies repeatability of 3 psi to m.a:cimum value of 10 psi) ***** use s=(K+.003)ksi or actual value. z. Interpolation error of calibration gauge the jack is compared with the standard ****** use (Gc/4)ksi or-actual value. 3. ,Accuracy and repeatability of calibration gauge 0, since the tion gauge is adjusc.ed co match the Standard*
each time. Prev1 ous /):.._ Rev1s1on:ffi '7 . . ' s-1.. ... ,,,.._., r po n-,.,.fl'* Formerlv "Inrvco Surveillance" Page f 1 PROCEDURE OA 12.8.G-B JACK CALIERATION USING LINEAR REGRESSION PSC Precision Surveillance Corporation
3. 2. AT GAUGE CALIBRATION

1. Incerpolacion error in Mast:er *********
use or accual value. 2. Int:erpolacion error in Field Gauge **** use (Gf/4)ksi or act:ual value. 3. Accuracy of Mascer *************
******* use M=(S/2 + AI:i)ksi or act:ual val. 4. Accuracy of Field Gauge ***. * ***********
use +.Af + Ac.)k.si or acc.*.ral.
3. AT FIELD USE OF GAUGE 1. Incerpolacion error .******************
use (Gf/4)ksi or act:ual value. 2. Accuracy ****************.************* use E=(M + Af + Am)ksi or ace.val *
4.* . I( = DEFINITIONS Ac:ual* cal.ibracion value of Standard

Effett1ve Date: S =-Error in Standard (craceable co G =-Smallest:
Gauge scale face reading. (Graduacions.) A =- guaranceed "accuracy. M =-Calibrated accuracy of Mascer Gauge. F
Calibraced accuracy of Field Gauge. E =-Calibracion en:-or in field. c

Calibracion Gauge. m =-Mast:er f =-
Gauge I*/ 'l-19-J/. 'l;.J/. Previous . Rev1s1on: ./J'.
Va>:":V:
Page No C:HA,va Z Formerlv "lnrvco Surveillance" APPENDIX 1 PROCEDURE OA 12.8.G-B CALIBRATION USING LINEAR REGRESSION PSC G9 Precision Surveillance Corporation . 5. ERROR -EXA..'!PLE
Let: X ... 007 ksi; Ge ... 010 ksi; Gw. =-.050 ksi; Gf =-.050 ksi; M .. (.010/2 + .025) or .030 ksi; E or F =-(.030 + .050 + .025) or .105 ksi S (K + .003) or .010 k.si; Am=-.025 ksi; Af =-.050 ksi. 1. From the above list: of values most: probable sue of t:he "ocher" e:-rors will. be cal.culac:ed as the sauare root: of the sum of squares. For the stat:ed values /. 2 . +:\ L (errors) "" +

1534 ksl. -v -2. The most probable error Yill be calcul.at:ed as.a percentage of the ma.:d.:um gauge reading, for Maximw::i.
gauge readi.ilg =-10 ksi (10,000 psi) * 'Ihe most: probable error as a per.centage of t:he maxi.:iu::i gauge reading=-E .1534 x 100 =-1_5344 2 .. 10 6. COMETiiED ERRORS The residuals from the regression (jack calibration errors) Yill. be combined the "ocher" errors t:o result: in the most: probable tot:al. error. b-bl. l E .. -.. /,E 1 2 Most pro a e t:ot:a error; I/ 1 + E 2 2 7. RECALIBRATION
Effect he Date: If the most: probable tot:al error, E "is greacer than 27., jack will be recal.ibrat:ed or more accurac:e gauges Yill be used to reduce t:he value of E co 2% or less. If the jack has any repairs perfor.:i.ed that: could affect: the ram area then chat: jack Yill-be recalibrated

Previous Formerlv "Inrvco Surveillance" Page 3 ------------
PROCEDURE A 12.S.G-B JACK CALIBRATION USING LINEAR REGRESSION PSC Precision Surveillance Corporation
8. OMITTED (Com.outer Dronout:s) ) -* Effective Date:
the calibration of the ral:I. using the Jack Calibration -Linear Regression Prograi:i - siI:iultaneous readings of .the* gauge pressure and the load cell indicator are taken. If plotted, these readings for.:i a. scatter diagram from which a "line of best: fit" could be draw-n. Most: of c"hese points Yi.ll be reasonably close to the "line of best: fit:.", ho1:.1ever, one or may not be close enough and may be considered to be in er=or. Therefore t:hese "error" points be aur:.oc.atically discarded by the coc.?ut::r and recomputed as stated in the program. If more than one-thi=d of t:he points are e.liainated in this manner, the data is sonsidered unsat:isfact:Or"j and recalibration perfor.:;i.ed. Previous Revtston: a Formerlv "Tnrvco Surveillance" Page If
": C.\ I APPENDIX 2 -
1 . Page 1 of 2 JACK CALIBRATION -LINEAR REGRESSION
ROJECT. * .. ,,,t. C.
CJNTRACT/PART NO. TONS REGISTER NO. .HEORST!CAL AREA. CALIBRATING DEVICE USEJ. CALLIBRATING GAUGE DESCRIPTION. MAX PRESSURE. PSI REGISTER NO. CONSTANT. ACTUAL GAUGE t::EADING <F*SI) 7010 7900 s*::io"' 7030 7700 6080 7010 7740 LOAD CELL COMPUTED READOUT FORCE CK) 79.SO 91.00 1456.000 1C3.00 1648.000 78.00 1248.000 91.80 1468.800 101.80 1628.800 79.70 1275.200 1470.400 101.60 -1625.600 NO. --THESE READINGS HAVE BEEN OMITTED FROM THE F!NAL CALCULATIONS ERRORS IN CALIBRATION ERROR IN STANDARD *************** INTERPOLATION IN GAUGE ********** ACCURACY OF GAUGE RORS IN GAUGE CALIBRATION INTERPOLATION IN MASTER ********* INTERPOLATION IN FIELD GAUGE **** ACCURACY OF MASTER ************** ACCURACY OF FIELD GAUGE ERRORS IN FIELD USE OF GAUGE INTERPOLATION ERROR ************* ACCURACY EF:ROR ***********-******:* O.C:!.C'O 0.0025 0.0000 0.0125 0.0125 0.0300 0.1050 0.0125 C.1050 , __ vc-:-, , ....... .:. 'w-}(SI ,w_ }(SI ,_ ... MAXIMUM GAUGE READING USED 10.0000 KSI ***** FORCECK)= X GAUGE REAOINGCKSI> -28.878 CORRELATION = 0.9988227 N/NO = 1.0000 CNOT < .6667) MAXIMUM ERROR RATIO IN jACK .0088 MAXIMUM ERROR RATIO IN GAUGES ********* .0153 MAXIMUM TOTAL ERROR RATIO .0177 \ \"' COMPUTED BY. BY. .. APPENDIX 2 - 2 Page 2 of 2 JACK CALIBRATION --LINEAR REGRESSION CONTRACT/PART NC. 365-468 LK PRESSON <PINE) TONS REGISTER NO. MAX PRESSURE. PSI 0 THEORETICAL RAH AREA. CALISRATING.DEV!CE USED. :ALL!8RATING GAUGE DESCR!PTION. F:EGISTEF: NO. CONSTANT. I ACTUA!... GAUGE <F*S!) 5-J0 :!C'"Of; 3()00 .:.:.00(? 5010 500 1000 2000 -::r,r,;, ...., ",,. v. 5000 6000 ') **6::: 1000* 3000 4000 5000 6020 6600 LOAD CELL !7.00 ., iJ --;' {'\ -*
I -* '+4.6*:) 60.20 75.40 90.60 9'?. 7C' 17.20 24.70 39.60 44.90 60.:!0 7S.3Q 90.60 99.60 17.00 24.60 39.60 44.90 60.20 75.20 90.80 99.50 COMF*UTED FORCE ( 272.00r) 39.s ... :e-c 1 713.600 0 * -::-...,"" , o...., *.... ,,, .... 1206.400 1449.600 1595.:!00 275.200
-:--633.600 .,., 718.400 ... 1204. 1449.600 1593.600 272.000 393.600
6:::3.600

718.400

963.200 1.203. 200 1452..800 . 15'?2. 000.
NO. .. * --THESE READINGS HAVE BEEN FROM THE FINAL CALCULATIONS ERRORS IN JACK CALIBRATION ERROR IN STANDARD *************** INTERPOLATION IN GAUGE ACCURACY OF GAUGE IN GAUGE CALIBRATION INTERPOLATION IN MASTER ********* !NTERPQLAT!ON IN FIELD GAUGE **** ACCURACY OF MASTER ***********.,...** ACCURACY OF FIELD GAUGE ERRORS IN FIELD USE OF GAUGE INTERPOLAIION ERROR ************* ACCURACY ERROR ****************** 0.0100 O.OO:?S 0.0000 0.0125 0.0300 0.1050 0.0125 0.1050 KSI .,SI .,SI *(SI *(SI .,SI MAXIMUM GAUGE READING USED 10.0000 KSI *LIBRATION DEVIATIONS ARE NOT -THIN 2Z ---RECALIBRATE 3ACK \ . COMPUTED BY'.. V CHEC*,ED BY.
RECORD
12. 8. G -B PAL../SAO*S CONTRACT/PART NO. 7N3/t.f= PSC Formerly Inryco Surveillance Jack Description
__ ""'"P.'""'Y.-'"W_E _____ Size 750 Tons Register No..___?_1_8_CJ ___ Theoretical Ram Area __ __ _ Calibrating Device BREWER. Calibrating Gauae Ra*..r Data By £3/;f3/8r lt/9. 013 Title Date Ma..-c. Pressure 5 700 PSI Register No. 'l-18' Re!?ist:er. No. S7-8'/b2-Q.C. PSI Gauge Reading PSI Load Cell Readout looo 10+3 1500 15'-17-2.ooo 3000 3500 4-ooo Sooo 1000 1010 JS"oo 2000 '2.soo 3500 t}-ooo 4-500 5000 1000 /tJ04 J5oO '2.ooo '2.S"oo 3000 .sooo *SOZ.'j 10.0 21.0 1. /-* . I tfZ, 2-*Lf7, 0 :*-.. RUN 7ARG-E"T 5700 RGN '2-5700 "]II POSITION L ACTU'4L REA-DouT I 5?-1 53.3D POSITION J-l RUN ?, . POSITION _ _,b'""--"---
- KC:l.:lKt::::>..:>.CUN ANALY:::>l:J PROJECT PALISADES NUCLEAR PLANT JACK DESCRIPTION: PINE TONS: 750 THEORETICi1L RA;,, AREA (sq. in): 150. 7 CONTRACT NO. REGISTER NO.: 9180 MAX PRESSURE (psi): CALIBRATING DEVICE USED: BREWER REGISTER NO.: 418 CALIBRATING GAUGE DESCRIPTION: HEISE CONSTANT= 15956 . REGISTER NO.: S7-846 .............. INPUT ....... _ ...... . TUAL GAUGE LOAD CELL ADING (psi) READOUT 1073 10.00 1547 14.45 2016 18.75 2526 21.00 3012 28.15 3521 32.60 4013 37.50 4506 41.80 5020 46.60 5713 53.30 1010 9. 10 1545 14.25 202.6 18.85 2550 23.70 3023 28.25 3502 32.75 4014 37.40 4537 42.40 5009 46.70 5710 53.40 1004 8.95 1531 14.00
2006 18.45 2521 23.35 3018 28.20 3510 32.80 4007 37.40 4513 42.20 5024 47.00 5725 53.60 * --THESE READINGS HAVE BEEN OMITTED FROM ERRORS IN JACK CALIBRATION ERROR IN STANDARD .............. . INTERPOLATION IN GAUGE ........ ACCURACY OF GAUGE ..............*
ERRORS IN GAUGE CALIBRATION INTERPOLATION IN MASTER ........ . INTERPOLATION IN FIELD GAUGE ... . _ ACCURACY OF MASTER* *............. ACCURACY OF FIELD GAUGE ........ . ERRORS iN FIELD USE OF GAUGE INTERPOLATION ERROR ............. . ACCURACY ERROR ****.**************
MAXIMUM GAUGE READING USED ............... . COMPUTED FORCE (k) 159.560 230.564 299.175 335.076* 449.161 520.166 598.350 666.961 743.550 850.455 145.200 227.373 300.771 378.157 450.757 522.559 596.754 676.534 745.145 852.050 142.806* 223.384 294.388 372. 57.3 449.959 523.357 596.754 673.343 749.932 855.242 THE FINAL COMPUTATIONS 0.0100 ksi o.booo ksi 0.0000 ksi 0.0000 ksi 0.0050 ksi 0.0100 ksi 0.0275 ksi 0.0050 ksi 0.0275 ksi 5.7250 ksi ** FORCE (k) = 149.613 (sq.in.) X GAUGE READING (ksi) -3.260 (k) ** CORRELATION
= 0.99995909 N/NO= 0.9333 (NOT < MAXlMUM ERROR RATIO*IN JACK ...*.... *. 0179 MAXIMUM ERROR RATIO IN GAUGE *.***.**.. 0073 MAXIMUM TOTAL ERROR RATIO ***** * **.* * *** -.. : *: . . :.. .... ,...,,_. *-****-"' 4. ,, ' "' (}"')_ .. "' ,.._ .. /_ __ * = I \, / RECORD FO'R..'-! 12.8.G -B .GIS PSC Formerly lnryco Surveill:i.nce ROJECT ./7/9L 1St'9.o*S CONT3 .. NO. Jack Desi:.ript:ion .PIN£ Size __ -'-7_.5_0 __ _.Tons Register No ___ ___ _ Theoret:ical Ram Area /,5"e>.7 Pressure ..57oo PSI Calibrating Regist:er No. "/18 Constant: /Sf5G Calibrating JIE IS E Regist:er No. S7-8'1.f-6'2. Dace t:>ue: 5 Cf O R;r.J" Dat:a By t_L ____ , WITI\ESS ----'------=-------,---- sq.in. K= *5. 1& l Kio 1 Agency
I Check-<-;<..-.....:...:....._,_...__-=--=-===.:::------
Date 8*/f3.6}: 1 iTitle 6-*. Title Tar:;i:et: PSI I Load Cell Rendout /000 I 0 POSEimr 2 . 15°00 I /53?-ACTUAL 2000 I 5700 53.50 2.t;;oo l 2.3.&5 3000 I 3500 I 1/000 I L/:JoO I 5tJ00 I 5oo9 1000 I IO z.z_ RGN '2. /Soo I 15<1 AC:TVllL ;REll'DoVT 2000 I ?...009 E?oo 53,3 -2500-I '2.513 3000 I 3500 I 4-ooo I !.\-oil t.J-Soo I lo\ 5 \ Sooo I 5010 /000 I RUN 3 /f}oo I /-* AC.Tl/AL £EA Dour 2000 I 5700 5Jo?-53.30 2Soo I I r 500 I lfooo I .\O .. Lf5oo I 5000 .. ***. * ... ; . *. . _...,,,.__r*.,, 1 ..__,...,..__, PROJECT PALISADES NUCLEAR PLANT JACK DESCRIPTION: PINE TONS: 750 RAM AREA (sq.in): 150.7 CALIBRATING DEVICE USED: BREWER REGISTER NO.: CONTRACT NO. 7/\J314 REGISTER NO.: 9184 MAX PRESSURE (psi): 418 CONSTANT= 15956 REGISTER NO.: S7-846 CALIBRATING GAUGE DESCRIPTION: HEISE Gib -TUAL GAU'GE ....... *_ .... CELL ........ . (psi) READOUT 1047 9.40 1532 14. 05 2039 1 8 . 7 0 2569 23.65 3002. 27.80 3*502 32.55 4023 37.35 4500 4 1 . 8 5 5009 46. 15 5722 53.50 1022 9.25 1541 1 4 . 1 0 2009 18.60 2513 23.20 3035 28.25 3505 32.60 4 0 11 3 7. 1 5 4517 42.15 5010 46.70 5727 53.35 1049 9.55 1525 14.00
2037 18.80 2526 23.00 3007 28.05 3521 32.75 4010 3 7. 1 0 4514 42.30 5026 46.80 5707 53.30 -THESE READINGS HAVE BEEN OMITTED FROM ERRORS IN JACK CALIBRATION ERROR IN STANDARD .............. . 0.0100 ksi INTERPOLATION IN GAUGE ......... . 0.0000 ksi ACCURACY OF GAUGE .............. . 0.0000 ksi ERRORS IN GAUGE CALIBRATION INTERPOLATION IN MASTER ........ . 0.0000 ksi INTERPOLATION IN FIELD GAUGE ... . 0.0050 ksi ACCURACY OF MASTER ............. . 0.0100 ksi ACCURACY OF FIELD GAUGE ........ . 0.0275 ksi ERRORS IN FIELD USE OF GAUGE INTERPOLATION ERROR ............ . o._0050 ksi ACCURACY ERROR ................. . 0.0275 ksi MAXIMUM GAUGE READING USED ............... . 5.7270 ksi ** FORCE (k) = 149.747 (sq.in.) X GAUGE READING (ksi) -5.762 (k) ** CORRELATION
= MAXIMUM ERROR MAXIMUM ERROR MAXIMUM TOTAL 0.99994124 N/N6= 1.0000 RATIO IN JACK ........... 01-48 RATIO IN GAUGE .......... 0073 ERROR RATIO ............. 0165 r.nMDI JTl='n PY. .c. , .I ... . . ' *-(NOT < .66667) DV. : 9.-:A 11-!J 7 p -_,__,., //_ .. '"' ..
RECORD PROJECT P/PL.ISACJES NO. FOR..'1 12.8.G -B 7A/3/lf. PSC Formerly lnryco Survcill:incc Jack Desc:ript:io\1 />/Ne Size __ 7_5_c:> __ _.,.Tons Regist:er No.____<f_/_8_5 ___ _ Theoret:ic:al Ram Area __ __ Ma.-<:. Pressure 570CJ PSI Regiscer No.
tfl 8' Calibracing
____ _ Coost:anc IS9S6 Calibracing Gauge h'£ I SE Reg;ist:er No. S7-8!..f 62 Date bue:-: S-7-90; Ra*..; Daca By __ ,wr'iliESS j K=-/.1ir8 Kip :Agency Date 8j/8j'(;?: Check . ..., . . I i Title '1 Q .f}
Dace £}_9/S2 Ticle Date Target: PSI I Load Cell Readout C0(-0f2iTS
/000 I 9. <-f RUN POSITION z" 1500 I 7ARGET /fC. TU/Jl REA.DouT 2000 I 25oO I .5"700 5-:;-5-z_ 53.BO 3000 I 3500 I !fooo I I '+5oo I I Sooo I I /000 I I 9. -:r .. RGN Z. POS II ION . _ __..'/'--'-' __ /500 I I TARGET ACTUAL REAJ;cuT 2000 I I 2500 I I 5700
53. 0 3000 I I 3500 I I 'fooo I I 'f5"oO I I So*oo I I /ooo I I RUN 3 POSITION --*.: 6" --=----/500 I /-* 2000 I I 57oo 571-1.S 5 3-tfO 2500 I I 3000 I I 500 I ltooo I 1+5oo '11. -:ro ... . 5000 . *.* .. .* i J JACK CALIBRATION
-LINEAR REGRESSION ANALYSIS PROJECT PALISADES NUCLEAR PLANT CONTRACT NO. 7N314 REGISTER NO.: 9185 MAX PRESSURE (psi): JACK DESCRIPTION: PINE TONS: 750 THEORETICAL RAM AREA (sq.in): 150.7 CALIBRATING DEVICE USED: BREWER REGISTER NO.: 418 CONSTANT= 15956 REGISTER NO.: S7-846 CALIBRATING GAUGE DESCRIPTION: HEISE .UAL . GAUGE ............
CELL ........ . READING (psi) READOUT

1008 9.40 1500 13.90 2018 18.85 2507 23.40 3036 28.50 3528 33.10 4010 4506 5018 5752 1036 1 5 1 6 2025 2554 3041 3501 4009 4505 5014 5714 1040 1533 2007 2505 3026 3555 4028 4511 5011 5725 37.60 41 . 95 46.95 53.80 9.70 14. 0 5 18.95 23.80 28.55 32.40 37.55 42.45 47.00 53.70 9.70 14. 1 0 18.60 23.40 28.40 33.40 37.85 41. 70 46.85 53.40 * --THESE READINGS HAVE BEEN OMITTED FROM ERRORS IN JACK CALIBRATION ERROR IN STANDARD .............. . INTERPOLATION IN GAUGE ......... . ACCURACY OF GAUGE .............. ERRORS IN GAUGE CALIBRATION INTERPOLATION IN MASTER ........ . INTERPOLATION IN FIELD GAUGE ... . ACCURACY OF MASTER ............. . ACCURACY OF FIELD GAUGE ........ . ERRORS IN FIELD USE OF GAUGE INTERPOLATION ERROR ............ . ACCURACY ERROR ..............*...
COMPUTED
FORCE (k) 149.986 221.788 300.771 373.370 454.746 528.144 599.946 669.354 749.134 858.433 154.773 224.182 302.366 379.753 455.544 516.974 599.148 677.332 749.932 856.837 154.773 224.980 296.782 373.370 453.150 532.930 603.935 665.365 747.5:39 852.050 THE FINAL COMPUTATIONS 0.0100 ksi 0.0000 ksi 0.0000 ksi 0.0000 ksi 0.0050 ksi 0.0100 ksi 0.0275 ksi 0.0050 ksi 0.0275 ksi C.18 MAXIMUM GAUGE READING USED ............... . * **FORCE (k) = 149.604 (sq.in.) X GAUGE READING (ksi) -1.478 (k) ** 5.7520 ksi CORRELATION
= MAXIMUM ERROR MAXIMUM ERROR MAXlMUM TOTAL 0.99992991 N/NO= 1.0000 RATIO IN JACK ........... Oi27 RATIO IN GAUGE ........... 0073 ERROR RATIO *...*....*.*. 0146 . -(NOT < .6666"0 cg-:;. 'I-71 A 1 r ,, ) CALIBRATION RECORD OJECT PAL. /SAO*$ CONTRACT/PART NO. FOR.."1 12.8.G -B 7N3/'f. PSC Formerly lnryco Surveillance: C.l9 Jack Descript:ion Size 750 Tons Register No. 9 /80 Theoret:ica.l Ram Area /5o. 7 Ma.""-Pressure .5700 PSI Ca.librat:ing Device BREWER Register No. 'fl B' Calibrating f.lt. 1)1"-ITAL Re!?:ister No. Ra';J' Dat:a By 6 A..fb-., cµ.H I z /8 /er I WITKESS Ram Area l.S0.005 sq. in. *K=-3. '2..19 Kip 1 Agency Data /t.-/J/rz By fJ
iQc Check . I Tit:le Date 'Z.. I Title .....-1?6'A".
t:J.C'. . PS C.. Target: PSI PSI Load Cell Readout: looo 9.55 RUN ' POSITION I 3/y." 1.=,-0 0 7ARG-ET AlTUA-L READOUT 2.ooo 5700 51-z. 2.. 2.soo 3ooD 35"00 4-ooo I tf-S-oo I 1/Z. I -5000 I loco I RUN 2. POSITION _ ___,_'(_'_' __ 1500 I 2000 s 700 S'7Z. ?-53. z.soo 3000 3Soo it--ooo 4-S'OO Sooo I I )000 I '!2 RUN Q . POSITION ..... ::!:--JSoo /-* R*'Abovr '2000 S7oo '2.Soc:::> 000 Soo 4-ooo Y-S'oo *Sot::)O .... I * ** *;; , ' *' * ** 'I.
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Inryco Surveillance Jack Description P//f/c Size 750 Tons Regist:er No_. _9..__.18-.'"f
___ _ Theoretical Ram Area /50.7 Pressure 5700 PSI Calibrating Device BREWER Regist:er No. 'fl 8' Const:anc: Calibrar:inl? Gauge Re!?ist:er No. c; Dat:e 5/-:J-/ 90 Ra':J Dat:a By 1z./f3/8r 1WITI\ESS Ram Area 1-EJO. Q.'.3 '2.. sq. in. K="".3. 29 Agency Q.t1./?SC. Dace 1 o/fl/8'l (]'\ I
Com:ouc:ed By lqc Check 7nh'1-?;._,,,,,i Dar:e rz./8/p, +-i Tir:le /lf6A .. t:l .4.//J5 c Dace /-C,-[8 PSI V Reading PSI I Load Cell Readout:
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"--' 0 0: 1--0 ::) I-I--U 0 UJ 1--0 UJ UJ <(O=zo<CZZOO>-<ZO(.IJ 0 *-) IJJ H <( (') H H <( <( lJ_ H <( ::) I Q: *-< U) o: () o= UJ *-r *-< U) o: () o: UJ z >-< U) o: 0 o: IJJ <( 0 CJ lJ_ :E * :) * :E x. <( 2: ,,-..., I l.O (!) U> (!) v o z "--' 0 C) C) C> lO (Y) 0) 0 r--("J .--0 . .. -. J J [ '.( L* ( I )! 0 z oo ..... a: ' z UJ Y.: (!J 0 :::> (!) <( <( 0 .;t}(!JH 0 C) Z Z <( 0) H H 0: Q) 0) 0 0 oc 0) H H Q
I-1--e> <( <( o:: oc 0:: w II OCO::_I 0 0 <( 2: o= oc 1-0 o: 0:: 0 H UJ UJ <(.:E:E:E
_J :) :::> ::l IJJ .:E :?-: :E 0:: H H 0:: x x x Q<(<(<( 0.2-::Z:::E ........ " (. '"" "I; ! ... G ) r: (. I. f ( ( ( ) RECORD FOR...'1 12. 8. G -B PSC Formerly Inryco Surveillance OJ'ECT ,,PAL. NO. 7N3/'f . Jack Descripcion ,.l//A/t:° Theorecical Ram Area /,5'0.7 Calibrat:ing Device M'EWER.. Calibrat:insz Gau e
1) IW. rf Tit: le PSI looo ., ISoo I 2.ooo I 2.soo I 3000 I 3500 I Lf-ooo I 4-S"oo I 5000 I 1000 I 15"00 I 2000 '2..soo
3000 3S"oo 4-ooo 4-Soo 5000 1000 Jsoo "2.ooo '2.Soc::>
500 4-ooo 4-S'oo -SocO Size 750 Tons Regist:er No. 9185 Pressure 5700 PSI Regist:er No. 'fl 8' Regist:er No. Load Cell Readout: RUN POSITION 2.. ACTUltL REA-Dou/ 5700 s 'Z..8 SJ.80
CALldRAflON -LINEAR ANALYSIS PROJECT PALISADES NUCLEAR PLANT JACK DESCRIPTION: PINE THEORETICAL RAM AREA (sq.in): TONS: 750 REGISTER NO.: 9185 CALIBRATING DEVICE USED: BREWER 150. 7 REG I STER i'JO. : MAX PRESSURE (psi): 418 CALIBRATING GAUGE DESCRIPTION: HEISE DIGITAL CONSTANT= 15955 REGISTER NO.: S7-845 ......................... I i\J PUT ...................... .. TUAL GAUGE READHJG (psi) LOAD CELL READOUT * * -1 n., 7 IV I I 1527 '),;..,>=; L.. VIV 3516 4510 5012 1070 l a:: ,1 0 ; _ ..... ,_, ") {"'1 1 7 '-*VI I 3030 /! (') .., /1 V..J-*2 5 2 5 ;522 3015 4535 5035 .... o.Jlo.JV -IWt::'CC:: I I l\....\,,J\.... READINGS 10.00 19 .. 30 23.45 ') 0 "i:; '--u .. vv 3 2 .. 8 s 47.00 53_80 0 0 " . .J *..JV : !.!. .. 35 18.85 'l".:o Qii ,_ -.. ._, v -::. -:. on V*.J * ....;v 42.50 4 7 .. 2 5 53 .. 95 9.75 14.lS 1 9. 1 0 ')"J ac: .:...v .. ..J-...J 28.25 -:> '> a.-, o,JL., * ...J'-J 42.60 /I 7 ...,. I * -.J_.., or. -.J-..J *..JV HA \lE 8 EEN OMITTED FROM ERRORS IN JACK CALIBRATION ERROR IN STANDARD ............... INTERPOLATION IN GAUGE ......... . -ACCURACY OF GAUGE ...............
ERRORS IN GAUGE CALIBRATION INTERPOLATION IN MASTER ........ . INTERPOLATION IN FIELD GAUGE ... . ACCURACY OF MASTER ............. . ACCURACY OF FIELD GAUGE ........ . ERRORS IN FIELD USE OF GAUGE INTERPOLATION ERROR ............ . ACCURACY ERROR ................. . COMPUTED FORCE (k) 159.560 226.575 307.951 374.168 447 .. 556 ::; "i .11 1 r:::;: ;:: -..J.C...
-* I -..J...., 574.939 749.932 11-:--:i U<..JU *-,. -..J..J 1 c:; '7 0 >=:II I -.JI * ._ * ....,..,. 0')0 o.:::c ... _ c... *..) .. .J v *J -:-i.-.:; /'{'i ..J'.JV -I I ' 3 7 9 .. 7 5 3 452 .. 353 540 -908* 603 .. 935 Ok.1-1 uvv -'-' (... v : ;::: 7 1 IV.._,* ...JI I 225.777 'ih:ii -.JU ....
I \J\J 382. ?45 450.757 524.952 579.725 7 c:: 1 7 I .JV* -.JI I 8.60. 028 THE FINAL 0.0100 0.0000 " " " " " V

VVU'IJ 0.0000 0.0050 0.0100 0.0275 0.0050 0.0275 J<s; ..... -.; '"" I l<:si l<:si i<s i ksi l<:si ksi 5.7350 ksi MAXIMUM GAUGE READING USED ............... . * **FORCE (k) = 150.553 (sq.in.) X GAUGE READING (l<:si) -3.623 (I<:) *>K CORRELATION
= 0.99999492 N/NO= 0.9557 (NOT < .65567) MAXIMUM ERROR RATIO IN JACK ........... 0065 MAXIMUM ERROR RATIO IN GAUGE .......... 0073 MAXIMUM TOTAL ERROR RATIO ,-..-"""""'!
*

FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT Surveillance Procedures

Prepared Approved Approved PSC PROCEDURE SQ 1.0 PURPOSE MAY 20, 1987 Page 1 of 2 REVISION 0 CONSUMERS POWER COMPANY PALISADES NUCLEAR POW3R PLANT PRECISION SURVEILLANCE CORPORATION IN-SERVICE INSPECTION QUALITY CONTROL PROCEDURE SURVEILLANCE PURPOSE by Title MCI< . ., {?./}-. Date S--15-8? by Title Date S-IS-li? Titl+

1. 1. 1. PSC PROCEDURE SQ 1.0 PURPOSE MAY 20, 1987 Page 2 of 2 The purpose of the Surveillance Quality Control Manual is to provide those procedures that will be necessary to perform the In-Service Inspection (Surveillance) of the Tensioning System Tendons for Consumers Power Company's Palisades Nuclear Power Plant. 2. These procedures shall be used for the required Inspections, Testing and Evaluation of the selected tendons as shown in PSC Procedure SQ 2.0. In addition, each procedure provides as necessary, the reporting responsibilities for PSC Personnel for notification of the Owner in writing of unacceptable conditi6ns that may have been detected as a result of the Inspections, Tests or Evaluations.
2. It shall be the responsibility of the Owner to evaluate the** seriousness of the unacceptable condition and to with the* assistance of the PSC Engineering Department, a means of corrective action. 2. 1. It shall further be the Owner's responsibility to draft and submit a formal report to the United States Nuclear Regulatory Commission describing the unacceptable condition and the required corrective action. 3. This Surveillance Quality Control Manual has been developed using Regulatory Guide 1.35 Proposed Revision 3 and the latest state-of-the-art Engineering, Construction and Quality Assurance techniques . * .

PSC PROCEDURE SQ 2.0 SCOPE MAY 20, 1987 ?age 1 of 2 REV!SION*O REVISION 1, 8-14-87 .&REVISION 2, 8-24-87 CONSUMERS POWER COMPANY PALISADES NUCLEAR POWER PLANT PRECISION SURVEILLANCE CORPORATION IN-SERVICE INSPECTION QUALITY CONTROL PROCEDURE SURVEILLANCE SCOPE * & Prepared by
& Approved by & Approved by Title @lJi
Date Title fi16-,*.)
Date . . Date B*Z'/*8'1
2sq2-0.pal

?SC PROCEDURE SQ 2.0 SCOPE MAY 20, 1987 Page 2 of 2 1. SCOPE 1. *1 i Te..71don I No. Dl-09 Dl-38 02-03 D3-18 V-14 V-124 V-230 V-250 H-59AC H-77AC H-65BF H-74BF H-42DF The required Inspections, Testing and evaluations of the Post-Tensioning System of the Palisades Nuclear Power Plant shall be performed for the tendons and types of activities shown below. ?ROCEDURE NUMBERS SQ 6.0 SQ 6.1 SQ 7.0 SQ 8.0 SQ 10.0 SQ 8.1 SQ 10.1 SQ 8.2 SQ 10.5 I I SQ 8.3 SQ 9.0 SQ 11.0 !SQ 10.2 ISQ 10.31

I ! I ' ' Visual !Xonitor Deten/Reten Remove Test !Common Inspection Forces Tendon Wire Wire I Tendon x x NO NO NO x x NO NO NO x x NO NO NO x x* x x x x x NO NO NO x x x x x x x NO NO NO x x NO NO :NO x x NO NO NO x x NO NO NO x x NO NO NO x x x x x x x NO NO ?-i-0 1. 2. 1. 2. EXPLANATION
1. 1. 2. 2. 1. 2.* 3. 1. 2. 4. "X" means the tendon shown shall be Inspected for the stated requiranents during this SUrveillance. "NO" means that Inspection is not required for that tend.On.*
In addition to the above, a visual .insoeetion of all grease cari.s . for grease or . water leakage, and dainage to the can will be performed and any observations are to "be_rep::>rted to_the awner. "* 11 Common Tendons to be selected upon completion of the SUrveillance . :;. -. . ....
Prepared Approved Approved

PSC PROCEDURE SQ 3.0 EQUI?MENT-CONSTRUCTION 20 I 1987 Page 1 of 2 REVISION b CONSUMERS POWER COMPANY PALISADES NUCLEAR POWER PRECISION SURVEILLANCE CORPORATION IN-SERVICE INSPECTION QUALITY CONTROL PROCEDURE CONSTRUCTION EQUIPMENT LIST by
.. Title lht/<.)* Q,/f; Date by Titlett..&-?J:::.. Date 5"-15* '6"J by PJ Title . Date 5* /5*8?-1)5 ...
1. 1. 1. 1 .i.. 1. 1. 1. 1. 1 . 1. 1. 1. 1. 1. 1 . PSC PROCEDURE SQ 3.0 MAY 20, 1987 Page 2 of 2 EQUIPMENT The following list of equipment should be for use during the Surveillance operations.
This list is only intended as a guide. 1. 2 . 3. 4. 5. 6 . 7. a. 9. 10. 11. 12. 13. 14. 15. 16. 17. Miscellaneous shackles, hooks, chain hoists, Alongs, hoisting slings. Banding equipment. Communications equipment -Walkie Talkies or Sound Powered Phones. Buckets, pails, rags, brushes. Miscellaneous Tools, hammers, wrenches, ratchets, sockets, bundling wire, screw drivers,* pliers, *heavy. duty wire cutters, files, pry bars, etc. Miscellaneous nuts, bolts, pins, blocks, rags, lights, extertsion cords, Hydraulic pumps for rams. washers, wooden tape, etc. Platforms, scaffolding, ladders, man-lifts, cable, ropes, etc. Buttonheader. Plastic Bags, Plastic Sheeting (Visqueen). Wire coile!'. Band or *nrum heaters. Fluid Pump for drum. Empty 55 Gallon drums. Stressing Shims. Grease can gaskets. 5 5 GalJ.on drums of Viscosity Oil Visconorust 2090 P4 (Certified) . 1. 18. 55 Gallon* drums of Viscosity Oil Viscor #16 Solvent (Cerfified). Prepared Approved Approved PSC PROCEDURE SQ 4.0 EQUI?MENT-QUALI7Y CONTROL MAY 20, 1987 Page 1 of 4 REVISION 0 CONSUMERS POWER COMPANY PALISADES NUCLEAR POWER PLANT PRECISION SURVEILLANCE CORPORATION IN-SERVICE INSPECTION QUALITY CONTROL PROCEDURE QUALITY CONTROL EQUIPMENT LIST . PSC PROCEDURE SQ 4.0 EQUI?MENT-QUALITY CONTROL MAY 20, 1987 Page 2 of 4 1. INSPECTION EQUIPMENT
1. 1. 1. 1. 1. 1. 1. 1. 1. 1. 1. 1. 1. 1. 1. ** The following i terns shall be required for the Inspections stated in each procedure.
Each piece of testing and measuring equipment shall be in a currently calibrated condition. Items in excess of those shown as beihg required for that procedure and being used during the Inspections of that procedure shall be documented on the appropriate Data Sheet where they were_ used, for Name, Identification and Recalibration Date. 1. 1. 1. 1. 2. 2. 3. 3. 3. 3. 4. 4. 4. 5. 5. 5. 5. SQ 6.0 1. 2. 3. Surface Thermometer. Pocket-Probe Thermometer. Sample of new 2090 P4 grease in a closed container (for Color Match). SQ 7.0 1. Suitable of clean, unused 1 quart containers; plastic or steel. sQ a.o 1. Magnifying Glasses with suitable illumination. 2 . Optical Comparator with 0.005" Measuring Reticle. 3. Steel Ruler, Steel Tapeline. SQ 8.1 (If Necessary)
1. 400 Grit Wet or Dry Sandpaper. 2 . Steel Wool -Medium Coarseness.
SQ 8.3 1. Optical Comparator with 0.005" Measuring Reticle. 2. Feeler Gauges. 3. Steel Ruler, Steel Tapeline. D8
1. 6. '1. 6. 1. 6. 1. 6. 1. 6. 1. 6. 6. 1. 6. 6.

1. 7 . 1. a. 1. a. 1. a . 1. a. 1. 9. 1. 9. 1. 9. 1. 9. 1. 9. 10. 1. 10. PSC PROCEDURE SQ 4.0 EQUIPMENT-QUALITY CONTROL MAY 20, 1987 Page 3 of 4 SQ 9.0 & SQ 10.0 1. Stressing Jacks. 2. Pressure Gauges. 3. Steel Ruler. 4. Caliper. (Optional)
5. Heise Dig1tal Gauge (Verification of Pressure Gauge Calibration, refer to Procedure QA 10.1). 6. 7. a . SQ Surface Thermometer.
Feeler Gauges. Dial Gauge ( O. 001" increments for detension deflection measurements) 10.1 Refer to Section 1 . 3 of this procedure same equipment. SQ 10.2 1. Tendon Wire Pulling Ram. (Optional)
2. Steel Ruler, Steel Tapeline.

3. Pressure Gauge, if used with the hydraulic pump for the Pulling Ram. SQ 10.3 If PSC is reauested to test wire samoles. 1. Steel Ruler, Steel Tapeline.

2. 1 II O.D. Micrometer.

3. Wire Test Apparatus.

4. Pressure Gauge, if used with the hydraulic pump for the Apparatus.
SQ 10.5 1. Steel Ruler, Steel Tapeline. D9 . ...
1. 11. 1. 12. 1. 12. 1. 12. 1. 12. *
SQ 11.0 Ref er to Section 1.6 of equipment.
SQ 12.1 1. Surf ace Thermometer.
2. Pocket"""Probe Thermometer.
PSC PROCEDURE SQ 4.0 EQUIPMENT-QGALITY CONTROL MAY 20, 1987 Page 4 of 4 this procedure same 3 . Steel Ruler, Steel Tapeline. DIO Prepared Approved Approved PSC PROCEDURE SQ 5.0 PREREQUISITE CrtECKLIST MAY 20, 1987 Page 1 of 3 REVISION 0 CONSUMERS POWER COMPANY PALISADES NUCLEAR POWER PLANT PRECISION SURVEILLANCE CORPORATION IN-SERVICE INSPECTION QUALITY CONTROL PROCEDURE INSPECTION PREREQUISITE CHECKLIST PSC PROCEDURE SQ 5.0 PREREQUISITE CHECKLIST MAY 20, 1987 Page 2 of 3 1. CHECKLIST
1. 1. 1. 1. 1. 1. 1. 1. 1. The following items shall be checked prior to beginning the work. This is not a Quality Control Documentation requirement and is only presented as a reminder list to those personnel who will be dependent on these items. 1. 2 . 3. 4. 5. 6 . . 7. 8. 8
9. Verify that all the Construction Equipment cited in PSC Procedure SQ 3.0 has been prepared or arrangements made for acquisition.
Verify that the Quality Control Equipment cited in PSC Procedure SQ 4.0 has been ordered or is available for use. Verify that the Wire Test Apparatus described in PSC Procedure SQ 10.3 has been calibrated and that the Wire Test Stressing Washers -are av.ailable for use. If the Owner requests PSC to wire Samples. Verify that the Grease Testing Laboratory has been qualified and ready to receive the grease samples. If the Owner requests PSC to test grease samples. Verify that suitable quantities of the various forms are available or the means to generate a suitable quantity is available on site. Verify that controlled copies of the PSC Quality Assurance Manual and the PSC Surveillance Quality Control Manual are available. Verify that the Engineering Data has been included in Procedure SQ 9.1 for Prestress Force and Procedure SQ 11.1 Section 3 for Elongation and Retensioning information. Verify that the Stressing Jacks and Pressure Gauges have been calibrated and that documentation has been provided. Verify that each item supplied as Quality Control Equipment has been calibrated and tha.t suitable documentation accompanies each item. Verify that all Field Quality Control Personriel are qualified and that copies of certifications exist for each Inspector ..
PSC PROCEDURE SQ 5.0 PREREQUISITE CHECKLIST MAY 20, 1987 Page 3 of 3 D13 1. 10. Verify that the Construction Personnel are familiar with the operating manuals for the equipment and that suitable training has been provided to familiarize them with the Surveillance requirements.
1. 1. 1. 1.
10. 1. 10. 2. 10. 3. Verify that the Construction Personnel are familiarized with Safety Comr.ients for the Surveillance Program. Verify that the Construction Personnel have been familiarized with the OSHA safety requirements and any selective safety measures imposed by the Owner or his Agent. Verify that the On-Site Radiological Safety Training requirements have been completed.
11. Verify that the identity and location of each tendon to be inspected is correct. 12. Verify that suitable quantities of 2090 P4 grease and Viscor #16 Solvent are available with the required documentation .
* ?SC PROCEDURE SQ 6.0 CAN
/:\. MAY 20 I 1987 1 of 8 REVISION 0 1, 8-14-87 CONSUMERS POWER COMPANY PALISADES NUCLEAR POWER PLAN':' PRECISION SURVEILLANCE CORPORATION IN-SERVICE INSPECTION QUALITY CONTROL PROCEDURE GREASE CAN REMOVAL &. Prepared by &. by ?/.. .£. Approved by Title /i1 if/2.) G(_ _fl* Title /ht;.)2. {?_.fl, t; Date 'if'-13 -?f'l Date 9'-13-'?'I Date!* /.3 *8?-* lsq6-0.pal PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL MAY 20, 1987 Page 2 of 8 1. PURPOSE procedure will establish the requirements for the removal of Grease Cans (architectural caps) for purposes of evaluation and visual inspection during Inspection (surveillance) of the Post-Tensioning System Tendons of Consumers Power Company's Palisades Nuclear Plant. 2. RESPONSIBILITY As stated in PSC Procedure QA 4.0. 3. QUALIFICATION As stated in PSC Procedure QA 4.1. 4. The gauges and test equipment necessary for the Quality Control activities will be itemized in PSC Procedure SQ 4.0. 5. QUALITY CONTROL All Quality Control Documentation (QCD) points noted in this procedure are Hold Points. The work shall not progress past or through a QCD without a verbal release from the Inspector. The required information or evaluative data shall be documented on Data Sheet 6.0 6. PRECAUTIONS
6. 1. 6. 2 . ** 3. 1sq6-0.pal A tendon grease can weighs in excess of 50 pounds and may contain about 30 pounds of grease. Be prepared to support this -weight when the grease can is unbolted and removed. The sheathing filler, grease, may be in liquid, gel or solid form. Tendons in the area of steam or feed penetrations in operating plants, may contain hot grease and some caution should be exercised.
It is not necessary to drain all the grease _ from a tendon void. and is to be avoided if possible . CAUTION NEVER STRIKE THE BUTTdNHEADS, THE WIRES, OR THE ANCHORAGES OF A STRESSED TENDON WITH A HAMMER OR ANY OTHER OBJECT.
6. 4. 6. 5. PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL MAY 20, 1987 ?age 3 of 8 Have sufficient quantities or sizes of containers on hand to catch the grease, as it may fall from the tendon void, anchorage or grease can. IF AT ANY TIME A CRACKED OR BROKEN ANCHORHEAD IS DETECTED AS A RESULT OF THESE INSPECTIONS, ALL WORK SHALL STOP. ALL PERSONNEL SHALL BE MOVED AWAY FROM THAT AREA. THE PSC CONSTRUCTION SUPERVISOR SHALL BE NOTIFIED. . THE WORK AND/OR INSPECTIONS SHALL CONTINUE AFTER A SAFETY EVALUATION HAS BEEN MADE AND ONLY AT THE DIRECTION AND CONTROL OF THE PSC CONSTRUCTION' SUPERVISOR AND THE RESPONSIBLE ENGINEER REPRESENTING CONSUMERS POWER COMPANY DURING THE PALISADES IN-J SERVICE-INSPECTION.
7.

7. 7. 7. 7. 7.
1. QC::J-Document the tendon identification, tendon end or buttress number on Data Sheet 6.0 2. Provide support for the Grease Can. Be prepared to catch any grease that may fall during loosening and :?:emoval.
3. 3. 4. 5 . It may be advantageous to pack can with dry ice to further column. This will be at the Construction Superintendent.
the outside of the solidify the grease option of the PSC 1. Once the grease can has been removed, the tendon end anchorage and shims may be packed with dry ice to further solidify the grease column. This will be at the option of the PSC* Construction Superintendent. QCD-Document the use of dry ice to solidify the grease column on Data Sheet 6.0, for each occurrence. QCD-Document the temperature of the surface of the concrete near the tendon with a surface thermometer, within a 3 foot radius of the center of the grease can or tendon void, on Data Sheet 6. O. It shal 1 not be necessary to take the temperature again, if dry ice is used. Also document the ambient air temperature. lsqs..,..o. pal
7. 6 . PSC PROCEDURE SQ 6.0 GREASE CAN R:SMOVAL MAY 20, :987 Page 4 of 8 Care shall be exercised to avoid splashing or grease on concrete and other surfaces.
Spilled grease shall be removed and cleaned using Viscosity Oil, Viscor # 16 industrial solvent or equivalent, by scrubbing with brushes and wiping the excess with rags. It may be advantageous to tape plastic sheeting around the-bearing plate and concrete to lessen the effect o'f spilled grease. 8. REMOVAL OF GRSASE CAN a . a
8 . 2 . a. 3. 8. 4. £a.* 5 . 6.

lsq6-0.pal At the option of the PSC Construction Superintendent, the grease inlet plug may be removed from the grease can .to allow any excess pressure to escape. Reinstall the plug after It is advisable to this removal if the grease is in a liquid condition.
.. .I.. In the event* that the plug cannot be removed, loosen the top bolts of the can a few turns. Then loosen the bottom bolts on the can. The can shall then be broken loose from the top. The purpose
here is to relieve any pressure that might be present, which could cause the grease to exit in an unpredictable manner . . . Remove all the grease can hold down bolts. Carefully, remove the grease can to prevent any foreign matter from dropping into the grease in that can. Be sure. to maintain control of the gasket. will be scrapped.
The gasket Carefully, clean any sediment or dirt from the bottom of the grease can flange. Do not brush this into the grease in the can, if that grease is to be reused. No old grease from the grease can is to be reused, it shall be scrapped for the Palisades Surveillance. If the grease is still in an acceptable condition and fit .for reuse, the can shall be* covered with a plastic bag or sheeting to prevent any dirt or water from entering the can. No old grease from the grease can is to be reused, it shall be scrapped for the Palisades Surveillance.
a. 7 . 7. & a. 7. a. 8 .

a. 8. a . a. a. a. 8. 9. * ?SC PROCEDURE SQ 6.0 GREASE CAN REMOVAL MAY 20, !987 Page 5 of 8 QCD-Determine the amount of grease that may have beer. lost during removal of the grease can on Data Sheet 6. 0. The Grease Loss from the tendon duct 1. 2. shall be kept separate and posted as Section 10.3 of this procedure.
required of If the grease the grease can is to be scrapped, that quantity shall be documented on Data Sheet 6.0. No old grease from the grease can is to be reused, it shall be scrapped for the ?alisades Surveillance. If the grease is to be reused, this fact shall be documented on Data Sheet 6.0. Also document the covering of the can. No old grease from the grease can is to be reused, it shall be scrapped for the Palisades Surveillance. QCD-Observe the coating of grease on the inside of the grease can, on the bearing plate, shims, anchorage and buttonheads. Note the completeness of the grease coverage on each item and document that evaluation accordingly on Data Sheet 6.0. 1. 2. 2 . Where the coverage is complete, check as Complete coverage. Where the coverage is incomplete and bare metal is visible, check as Partial coverage and estimate the 1. Percentage of Uncoated metal for each item. Uncoated metal is defined as that area that is dry and wi t!lout any coating of grease. Some care should be used in judging uncoated metal, as the thickness of the coating has no bearing on acceptability. Very thin coatings will be slightly tacky and will readily hold fingerprints. QCD-Any other unusual conditions shall be documented on Data Sheet 6.0, such as: water or other liquid present or draining during grease can removal and document the quantity; quantities of dirt or other foreign matter in or around the tendon end or grease can, etc. lsq6-0.pal 8 . 10. 8. 10. 8. 10. PSC SQ 6.0 GREASE CAN REMOVAL MAY 20, 1987 Page 6 of 8 QCD-The color of the grease on or around the tendon shall be compared to a sam?le of new unused grease for color or other variations from the new sample. While color is not a factor requiring acceptance, significant variations in color could be a sign of degradation of the protection medium.
1. If the colors ot the samples are reasonao.i.y close to each other, check the Match area on Data Sheet 6.0 and identi!'y the color. 2. -r..: ..1.. ... ... -... ne colors vary greatly, check the No Match area and identify the color and variation, i.e. , :nedium brown, darker than new sample. 9. ANCHORAGE CLEANUP 9 . 9. Where the tendon is to be monitored for of forces, detensioned, or visually inspected, it will be necessary to perform a cleanup of the tendon end anchorage assembly to permit inspection and/or thread engagement for force measurements.
1. 2. 2. Any grease removal shall be performed in such a manner to prevent damage, such as scratches, on the anchorage or tendon wires. The removal process shall not add any contaminants to the remaining grease or that grease which could be taken for chemical analysis.
If a large quantity of grease is *to be removed, it shaJ.J. be necessary to provide* a clean container to hold the grease until the inspections are completed. It may be necessary to take the samples for chemical analysis from this material, so cleanliness shall be maintained.
1. It is that a plastic bag or sheeting be used to line the temporary storage container.
This way the material remains clean and reusable or may be easily scrapped. lsq6-0.pal
9. 9. 9. 9. 10. 10. 10.

3. 4. 5 . 6. PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL MAY 20, 1987 Page 7 of 8 Excess grease shall be removed from the tendon anchorage threads using clean non-metallic devices. Use bristle brushes of medium stiffness with suitable quantities of solvent to dilute and wash away the grease. This cleanup must be sufficient to _permit engagement of the anchorage threads with the pull rod and stressing adaptor threads and to provide satisfactory conditions for inspection.
Continue the cleanup of the remaining portions of the tendon end, to include the snims, buttonheads, anchorage and bearing plate as necessary. Viscosity Oil, Viscor #16 industrial solvent shall be used to complete whatever cleanup may be necessary to perform subsequent activities. QCD-Document the quantity of grease removed from the anchorage on Data Sheet 6.0. TENDON All tendon ends and anchorages shall be protected by covering with a plastic bag or sheeting whenever the tendon is not being worked on and smear on or brush a light coating of grease onto the wires, buttonheads and anchorage prior to covering.
1. 2 . 3. It.will be acceptable to replace the grease cans as a temporary measure, using the old gaskets, until that tendon can be completed.
QCD-Document the method of tendon protection on Data Sheet 6.0. QCD-Document only the Grease Losses that are detected from the tendon duct. These losses shall be kept separate from the losses that occur from the tendon end anchorage assembly and the grease can . ' I
11. 11. PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL MAY 20, 1987 Page 8 of 8 DOCUMENTATION The items requiring documentation in this procedure shall be documented on Data Sheet 1 .... The Data Sheet references the applicable Section number of the procedure for each QCD point. 11.. 2. Some information from Data Sheet 6.0 will require posting to Data Sheet 12.0 of PSC Procequre SQ 12.0. 11. 3. Some information from PSC Procedure SQ 7.0 will require to Data Sheet 6.0 of this Procedcire.
2.

12. 1. Data Sheet 6.0. 1sq6:....o .pal PSC PROCEDURE SQ 6.0 ])2_z._ GREASE CAN REMOVAL DATA SHEET 6.0 MAY 20, 1987 Page 1 of 1 S-HING FILLER DOCUMENTATION Revision 0 fil.Revision 1, 8-14-87 PROJECT SURVEILLANCE NO. YEAR----TENDON NO. TENDON END/BUTTRESS NO. UNIT*----FILLER DATA Date Removal Started (7.4) Dry Ice Used on Grease Can Dry Ice Used Around Anchorage (7.5) Temp. of Concrete ___ F. Thermometer No. Recalib. Date ------Ambient Temp. F. Thermometer No. Recalib. Date (8.7) Amount of Grease Lost Gal. (8.7.1) Amount of Grease in Can Gal. ( 8. 7. 2) Grease to be Reused DYES 0 NO ( 8. 7. 2) Grease in Can Protected (8.8) GREASE COATING: Grease Can -Complete Partial Uncoated 1.. Buttonheads
-Complete Partial Uncoated 1.. Anchorage -Complete Partial Uncoated '1c Shims -Complete Partial Uncoated 1.. Bearing Plate-Complete Partial Uncoated 1.. I Unusual Conditions: ____________________________ _ Color Comment Color Comment (8.10.1) Grease Color: Match (8.10.2) No Match (9.6) Amount of Grease Removed ___ Gal. -Will this be scrapped? DYES 0 NO SQ 7.0 SAMPLES (6.1) Grease Samples Taken __ Quarts. (6.1) Samples Identified (6.1) Location of Sample Removal (7) Grease Analysis: 0 Accept FILLER DATA (Continue SQ 6.0) (10.2) Method of Tendon Protection (10.3) Amount of Grease Lost 0 Unacceptable Engr. Notified Gal. -Will this be scrapped? DYES 0 NO (11.2) Add quantities of lost grease as each applies;Post total on Data Sheet 12.1 (8.7) __ + (8.7.1) + (9.6) + SQ7.0 (6.1) __ + (10.3) __ = TOTAL GREASE LOSS ___ Gal. Post to DS 12. 1 Q.C. Review ------------ Level Date Title Q.C. Signoff ..
** ?SC ?ROCEDURE SQ 6.1 INS?EC':'
FOR WATER MAY 20, 1987 Page l of 8 :?{EVISION 0 & REVIS:ON 1, 8-14-87 CONSUMERS POWER COMPANY ?ALI SADES NUCLEAR POWER PLANT CORPORATION IN-SERVICE INSPECTION QGAL:TY CONTROL PROCEDGRE INS?EC':'ION FOR WATER IN TEE TENDON VOID, IN TEE GREASE CAN AND AROUND THE TENDON ANCHORAGE ,L'.hPrepared ,&. Approved .& Approved Title lh6-..e . ., Q ./). .. Tit 1 e m 6-R' I Q . I} . Date g-JJ-8? Date B*/3 *82 1sq6-l.pal 1)23 ..
1. PURPOSE PSC PROCEDURE SQ 6.1 INSPECT FOR WATER MAY 20, 1987 Page 2 of a This procedure will establish the requirements for performing an inspection of the Tendon System for evidence of water during the scheduled In-Service Inspection of the Tendon System of Consumers Power Company's
?alisades Nuclear Power Plant. 2. SCOPE This procedure will be limited to performing and documenting the inspection for water from the tendon void or around the tendon anchorage assembly, including the grease can. This inspection shall be performed just prior to removal of the grease can and during the physical inspection of the tendon anchorage assembly.
3. RESPONS:BILITY As stated in PSC Procedure QA 4.0. QUALIFICATION As stated in PSC Procedure QA 4.1. 5. EQUIPMENT

5. 5. 5. 5. 5. -* 1. CONSTRUCTION No special equipment is required.
It is expected that this inspection take place as part of the procedure for the removal of grease can. 2. 2. 2. 2. 2. QUALITY CONTROL EQUIPMENT
1. 2. 3. 4. Suitable quantities of clean, unused, preferably non-metallic containers for obtaining water samples. Clean unused rags or wipers. Indelible permanent marking devices and/or labels for the sample containers.
Flashlights and batteries. lsq6-1.pal I _____ J
5. 2
5. ?SC PROCEDURE SQ 6.1 INSPECT FOR WATER MAY 20, 1987 Page 3 of 8 Pens; Markers; Data Sheets; Tendon Inspection List. 6. PRECAUTIONS
6. 6. 6. 6. 6. 6. 6. Review the Safety Comments proviaed in the Surveillance Program Quality Control Manual for the following items that shall apply both for tendon force control and personnel safety. 1. 2. 3. 4. 5. 6. 7. a. Section 3.1: Tendon Wire Breaking Strength Section 3.2.2: Personnel Safety Section 3.6: Construction Safety: Personnel A tendon grease can weighs in excess of 50 pounds and may contain about 30 pounds of grease.
Be preparea to support this weight when the grease can is unbolted and removed. The sheathing filler, grease, may be in liquid, gel or solid form. Tendons in th*e area of steam or feed penetrations in operating plants, may contain hot grease and some caution should be exercised.
It is not necessary to drain all the grease from a tendon void and is to be avoided, if possible. CAUTION -NEVER STRIKE THE BUTTONHEADS, THE WIRES, OR THE ANCHORAGES OF A . STRESSED TENDON WITH A HAMMER OR ANY OTHER OBJECT. Have sufficient quantities or sizes of containers on hand to catch the grease, as it may fall from the tendon void, anchorage or grease can. IF AT ANY TIME A CRACKED OR BROKEN ANCHORHEAb IS DETECTED AS A RESULT OF THESE INSPECTIONS, ALL WORK SHALL STOP. ALL PERSONNEL SHALL BE MOVED AWAY FROM THAT AREA. THE PSC CONSTRUCTION SUPERVISOR SHALL BE NOTIFIED. THE WORK AND/OR INSPECTIONS SHALL CONTINUE AFTER A SAFETY EVALUATION HAS BEEN MADE AND ONLY AT THE DIRECTION AND CONTROL OF THE PSC CONSTRUCTION SUPERVISOR AND THE RESPONSIBLE ENGINEER REPRESENTING CONSUMERS POWER COMPANY DURING THE PALISADES SERVICE-INSPECTION. 1sq6-l.pal
7. 7. ?SC ?ROCEDURE SQ 6.1 INSPECT FOR WATER MAY 20, 1987 Page 4 of a QUALITY CONTROL There are no hold :;:ioints for this Control Inspectors shall perform the operation.
inspections Qualitv that are described in this procedure Data Sheet 6.1. and document those results on 1. The Quality Control Inspector shall be responsible for properly identifying any water. that may have been collected. ':'he Inspector shall also be res:i;>ons i bl e for controlling .those samples until they are turned over to the Owner or his agent or sent out for *testing.
8. PREREQUISITES

a. 8. 2. a. 3. a. 4 . lsq6-1.:;:ia1 QCD-Document the tendon identification, tendon end buttress number, unit number and other in!ormation on Data Sheet 6.1. Provide support for the Grease Can. Be prepared to catch any grease that may fall during loosening and removal. Care shall be exercised to avoid splashing or spilling grease on concrete and_other surfaces.
Spilled grease shall be removed and cleaned using Viscosity Oil, Viscor #16 industrial solvent or equivalent. It may be advantageous to tape plastic sheeting around the bearing plate and concrete to lessen the effect of spilled grease. This inspection will be nerformed as a prelude to the removal of the grease can. It is expected that all the tools.and preparation for the removal of the grease can will be in place or have been performed. As the main purpose of this procedure is to detect the presence of water in the tendon void, the Inspector shall be afforded access to the tendon during loosening of the grease can bolts to see if water is in evidence. ?sc PROCEDURE SQ 6.1 INSPECT FOR MAY 20, 1987 Page 5 of a 9. GREASE CAN REMOVAL 9. 9 . 9 . 9. 9. 9. 9. If upon removal of the grease can, it is determined that the anchorhead is broken, all work shall stop on that tendon and all personnel shall leave the area of the tendon. The PSC Construction Supervisor and the Responsible Engineer of the Owner or his agent shall the seriousness of this event and evaluate the feasibility and safeness of continuing operations on that tendon. 1. 2. 3. Position platform, as tendon to be inspected. ?rocedure, SQ 6.0) required, at the end of the (As part of Grease Can Removal ?lace a container and/or a protective cover under the tendon grease can to protect adjacent areas from dripping grease. (As part of Grease Can Removal Procedure, SQ 6.0) Have a clean dry plastic container available for catching water samples. 4. As the main purpose of this procedure is to determine the presence of water in the grease can or around the anchorhead, 'the Ins'9ector shall be alert to obtain samples of that water as the can is loosened and removed and to estimate the quantity detected. 4 .. 5. 6. 7. 1. QCD-Document the quantity of water detected and if a sample was collected. Remove the bolts holding the grease can to the bearing plate. The grease can must be fully_ supported as the bolts are being removed. Care should be taken when removing the end cap since the bulk filler may drop off or arip as a liquid of medium viscosity. Allow the Inspector the opportunity to obtain water samples, if any water is present. (As part of Grease *can Removal Procedure, SQ 6.0} CAUTION -BE PREPARED TO SUPPORT THE GREASE CAN. MAY WEIGH OP TO 200 POUNDS. IT Carefully remove the grease can to avoid spilling the contents. The Inspector shall inspect the interior of the can for the presence of water *and if possible collect a sample of that water. lsq6-1.pal .. 9 . 7. 9. 8 . 9. a. 1. PSC PROCEDURE SQ 6.1 INSPECT FOR WATER MAY 20, 1987 Page 6 of 8 QCD-Document the quantity of water detected and !f a sample was collected. Inspect the tendon anchorage assembly, snims, bearing plate, anchorhead and buttonheads for the presence of water. 1. QCD-Docuoent the quanti "ty of water detected and if a sample was collected.
9. 9. Work shall continue for the In-Service Inspection as regularly scheduled or as required by the Procedures in the Surveillance Program Quality Control Manual. 9. 10. The next point that water could be would be 10. duri!1g or just after Detensioning the Tendon. Therefore, the Inspector shall be especially vigilant during this portion of the In7Service Inspection to detect the presence of water. Inspect for the presence of water during or after Detensioriing fhe Tendon. 1. QCD-Document the quantity of water detected and if a sample was collected.

10. DISTINGUISHING CHARACTERISTICS

10.
The quantity of water observed in or on the tendon during the In-Service Inspection is important from the standpoint of the Corrective Action which could be required by the Owner or his agent. The quantity could vary from condensation, wetness without running off, to that condition where water pours out from the tendon void. The following terms will be used to describe the condition of moisture that will be reported to the Owner or his agent. 1. OBSERVABLE MOISTURE "Observable Moisture" is defined as that quantity of water which has beeri immediately observed by the Inspector to be collected or draining out from the grease can or tendon anchorage assembly.
While this is intended to describe that moisture condition associated with condensation, it could be present in quantities of less than a ounces . lsq6-1.pal
10. 2

10. 2

2. D29 PSC PROCEDURE SQ 6.1 INSPECT FOR WATER MAY 20, 1987 Page 7 of 8 SIGNIFICANT MOIS7URE "Significant Moisture" is defined water 1/2 pint (8 ounces) or more or observed to be tendon anchorage assembly or to be a quant!ty of which has collected, draining out of the grease can. Also "Significant Moist:u!'e" may be seen in the form of grease being in a mushy off-color condition when a very fluid mixture of grease and water is present even though there is no free standing water for sample collection.
This quantity is considered to be from a condition other than water formed through condensation.
1. 1. Any tendon which is defined to have "Significant Moisture" shall have that end of _its adjacent tendons inspected visually for water. The tendon originally found with water shall be deemed acceptable and an isolated occurrence if none -of the adjacents are found to contain "Significant Moisture".

1. Any adjacent tendon end inspected for water shall have grease samples taken per PSC Procedure SQ 7.0. 11. NOTIFICATION

11. 11. . The Owner or nis agent shall be formally notified when water, regardless of quantity, has been detected during the In-Service Inspection.
This Notification shall define the condition detected referencing Section 10 of this Procedure and the specific quantity detected.
1. 2. The Owner or his agerit shall be for any cor!'ective action and/or Notification of the NRC should that be required.
The work and inspection shall continue until completed or formal notification by the Owner or his agent halt the work at some agreed on point. 12. SAMPLE RETENTION/TESTING The samples shall be temporarily retained by the PSC Quality Control Inspector until such time that the method of testing can be determined or the samples are turned over to the Owner or his agent. 1sq6-l.pal &.. /fPJJ /NFo. ....
12. 1. 12. 2 . """D3o ?SC PROCEDURE SQ 6.1 INSP£CT FOR WATER MAY 20, 1987 Page a of a QCD-Verify that the water samples* are adequately identified.
QCD-Document the location of storage for the samples. 13. DOCUMENTATION
13. The items in this procedure requiring documentation shall be documented on Data Sheet 6.1; 1. The Data Sheet references the applicable section number of the procedure for each QCD Point. 14.

14. 1 . Data Sheet 6.1. lsq6-1.pal
..

v3l PSC PROCEDURE SQ 6.1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1 of 1 Revision 0 TENDON NO.: TENDON END/BUTTRESS NO.: SURVEILLANCE OTiiER TENDON END LOCATION INFO (9.4) DURING LOOSENING OF GREASE CAN (9.4.l) Water Detected Yes No Quantity Sample Taken Yes Comments (9. 7) IN GREASE CAN ..... (9.7.l) Water Detected Yes No QUantity Sample Taken Yes *comments
. 3) AROUND TENDON ANCHORAGE
.8.1) Water Detected Yes No Quantity Sample Taken Yes Comments (9.10) DURING DETENSIONTNG (9.lOrl) Water Detected Yes No Quantity Sample Taken Yes Comments (11.) OWNER/AGENT NOTIFIED Yes No DATE CONDITION: OBSERVABLE SIGNIFICANT (12.1) SAMPLES ADEQUATELY IDENTIFIED Yes No (12.2) SAMPLES STORED. AT Signoff QC Review *Title Level ____ _ Level Date Date No No *No No ...
P::-epared Approved Approved ** D32 PSC PROCEDURE SQ 7.0 ACQUIRE GREASE SAMPLES MAY 20, 1987 Page 1 of 4 0 CONSUMERS POWER COMPANY PAL::::: SADES NuCLEAR POWER PLANT PRECISION CORPORATION IN-SERVICE INSPECTION QUALITY CONTROL PROCEDURE GREASE SAMPLES -ACQUIRE AND EVALUATE Date 5,,./S-8'7 Date Date 5* 15*8 '7-.

PURPOSE 1>33 PSC PROCEDURE SQ 7.0 ACQUIRE GREASE SAMPLES MAY 20, 1987 Page 2 of 4 This procedure will establish the requirements for the taking of Grease samples for purposes of laboratory chemical analysis during In-Service-Inspections of Post Tensioning System Tendons of Consumers Power Palisades Nuclear Plant. 2. RES?ONSIBILITY As stated in PSC Procedure QA 4.0. _ This procedure only requires Quality Control actions. 3. QUALIFICATIONS As stated in PSC Procedure QA 4.1, only for Quality Control Personnel.
4. PREREQUISITES

1. 2. Two, one quart, unused paint cans, with lids, will be required for each tendon end. The preliminary actions of PSC Procedure 6.0 shall be completed.

5. QUALITY CONTROL The Quality Control Documentation (QCD) point in this procedure is a Quality Control Hold Point. Work shall not progress beyond this point without a verbal release from the Inspector.
The required information or evaluative data shall be documented on Data Sheet 6.0 of PSC Procedure SQ 6.0. 6. SAMPLE REMOVAL 6. 1. QCD -Two, one quart samples of grease shall be taken f ram each end of the tendon. Each sample can shall be identified by unit number, tendon number, tendon end, sample number and date. It is preferred that the grease be taken from the area of the anchorage, but may also be taken from the grease can or tendon void. Document the amount of samoles taken and the location of removal on Data Sheet 6.0 of PSC Procedure SQ 6.0.
6. 1. 1. 6. 1. 2. 6. 1. 3. -----
J)2><f PSC PROCEDURE SQ 7.0 ACQUIRE GREASE SAMPLES MAY 20, 1987 Page 3 of 4 Sample #1 shall be turned over to the Owner for testing. Sample #2 shall be retained by PSC and held in reserve in the event of loss, retesting or for verification of the results of the original testing. If Sample #1 tests are acceptable, Sample #2 will be turned over to the Owner for disposition. In the event that the test results for Sample #1 do not meet the stated requirements of Section 7 of this Procedure, the Owner may test Sample #2 or request PSC to have Sample #2 tested, in accordance with PSC Procedure SQ 7. 2. The Owner shall be responsible for developing the necessary nonconf ormance reports and the applicable corrective action. If PSC is required to test Sample #2 and that sample fails to meet the requirements of Section 7* of this Procedure, Owner or his agent shall be immediately notified of the deficiency, with a letter to follow shortly thereafter. The Owner shall be responsible for developing the necessary nonconf ormance reports and applicable corrective action. 7. ACCEPTANCE OF ANALYSIS The chemical analysis of the grease samples only concern the concentration of water soluble impurities, water in the samples and where required a Neutralization Number. 7. 1. The following concentrations shall not be exceeded:
7. 1. 1. Water soluble Chlorides
-10 ppm 7. 1. 2 . Water soluble Nitrates -10 ppm 7. 1. 3. Water soluble Sulfides -10 ppm 7. 1. 4. Water Content (H 0) -10% dry weight 7. 1. 5. Neutralization No. -> 0 mg. KOH/g

7 . 7. 7 . a. 8. 8. 2. .., I:.. 2 . PSC PROCEDURE SQ 7.0 ACQUIRE MAY 20 I 1987 Page 4 of 4 -The Neutralization.Number shall be provided through the test method specified on the PSC Purchase Order to the Testing Laboratory.
It shall not be necessary far -Personnel to evaiuate the acceptability of the results, only to verify that the information has been reported as required. The Owner shall be responsible for evaluation and acceptance of the test results. 1. 1. TEST METEOD ASTM D-974 The test results for this method shall be reported in mg. KOH/g for the following items: 1. Total Base Number (T3N) NOTIFICATION NON-ACCEPTANCE In the event that neither sample meets the required controls of Section 7 above, the Owner shall be formally notified by PSC ?ersonnel for those unacceptable reviewing -the reports. If PSC Quality Control are still on site when the tests have been completed, the Owner shall be notified of this deficiency with a nonconformance report. 1. 2 . The Owner shall be responsible for evaluating the significance of the deficiency and to determine if corrective measures are required. QCD-Document the acceptability or non-acceptability of the Grease Analysis and the need for notification of the Owner on Data Sheet 6.0 9. DOCUMENTATION Items requiring documentation in this procedure shall be documented on Data Sheet 6.0, which will be seen in PSC Procedure SQ 6.0.
* ?SC ?ROCZDGRE SQ 7.2 SHEATHING FILLER ANALYSIS MAY 20, 1987 Page 1 of 6 REV:SION 0 fil REVISION .1, 8-14-87 CONSUMERS POWER COMPANY PALISADES POWER PLANT PRECISION SURVEILLANCE CORPORATION IN-SERVICE INSPECTION
-QUALITY CONTROL PROCEDURE SHEATHING FILLER ANALYSIS .&, Prepared by Lt, Approved by fil. Approved Title R.
Q .fl. Title m I Q. A.
4 Date 'B-13;.8? Date 8-13-8? Date 8*/.J*82
lsq7-2.pal
"])3 t-PSC PROCEDURE SQ 7.2 SHEATHING FILLER ANALYSIS MAY 20, 1987 Page 2 of 6 1. PURPOSE This procedure will establish the for laboratory chemical analysis of Sheathing Filler (Grease) samples taken the In-Service-Inspections (-surveillance) of the ?ost-':ensioning System Tendons of Company's Palisades Nuclear Plant. 2. RES?ONS IBI_I.ITY 2 .* 1. 1. 2. 1. 2 . 2. 2. 3. 2
4;. 2. 4. lsq7-2.pal The laboratory

that the testing/analysis shall be responsible for controlling the samples, performing the analysis, ciocument!ng the analysis on Laboratory letterhead stationery and submitting the reports to: . .I.. 2. PRECISION CORPORATION 900 Jorie Blvd. Suite 80 Oakbrook, IL 60521 Attention:
Quality Assurance The Laboratory shall further be responsible to utilize trained personnel for the analysis and maintain the calibrated status, traceable to the NBS, for all test or measuring devices-that may be used in providing test results. The Laboratory shall prtivide open access for inspection, survey or audit, as the need might arise, to PSC or its customers. The PSC Quality Assurance Section shall be responsible for the qualification of Laboratory sources. Where specified in the Contract Documents, the Owner or his Agent shall have the right of approval for Laboratory sources. The PSC Quality Control and/or Engineering Department shal 1 review the reports for accuracy and content as required by PSC Procedure SQ 7.2 and for evaluation of the acceptability of those results according to the requirements.of PSC Procedure SQ 7.0, Section 7. 1. This report shall be submitted to the Owner or his Agent with the final Surveillance Report.
3. 3 . 3. 1)38 ?SC PROCEDURE SQ 7.2 SHEATHING FILLER ANALYSIS MAY 20 I 1987 Page 3 of 6 SAMPLES T!'le Grease be sent to the Laboratory by any convenient mode of transportation.
The sample cans have been marked to show the unit number, _.. ... -. nur.ioer, the tendon end or buttress identi=ication and sample number. The can shall be securely closed to leakage and packaged to damage. .I.
2. The sam?les shall maintain a form of identi=icat!on throughout testing, that shall provide traceability to the original sample identification.
The Laboratory shall noti!y PSC if it appears that the sample container
ias been darn.aged, 'tampered with, or any other occurrence that could contaminate the grease sample. 4. TEST DESCRIPTIONS Each sample of Grease (Sheathing Filler) shall be analyzed for the concentrations of water soluble impurities qf Chlorides (Cl), Nitrates (N03) and Sulfides CS), water content and when specified the Neutralization Number. 5. TEST METHOD 5. 5. Each sample of Grease shall be mixed and tested as follows: 1. 4 .I.
1. 1. WATER SOLUBLE IMPURITIES (ASME SECTION XI TABLE IWL 2525-1) A water of each sample of grease shall be made and tested as follows: 1. 2 . 3. Using a soatula, coat the insiae, bottom and sides of a. one-liter glass beaker with 100 (plus or minus 10) grams of the grease. The beaker shall be filled with about 900 cubic centimeters of dis.tilled water at room temperature.
Heat the filled beaker in an oven or by use of an immersion heater to 100 degrees F. ( 37. a *degrees C) plus or minus 2 degrees F. for 4 hours. DO NOT HEAT ON A HOT PLATE. lsq7-2.pal .&_ S-l'f-8? AY.P ttJFo.

5. 5. 5 . 5. 5. 5. 5. 5. 5. . ..L. 1. 1. . ..L

1. 1. 2. 3. 3. 1sq7-2.pal 4 . 5. 6. 6

6. 6. "!>39 ?SC PROCEDURE SQ 7.2 SHEATHING ANALYSIS MAY 20, 1987 Page 4 of 6 Run a blank on distilled wa te!'. If titrate use a :nicrobu!'et, l ml or 5 ml wi"th 0.01 -0.05 ::ll graduation levels. Decant water and analyze for soluble ions. only for salts in leached Test The water ext!'action shall be tested by the below cited test procedures for the appropriate wat:er soluble ions. The results shall be reported as parts per million (ppm) in the extracted water. 1. 2. 3. Clorides (Cl) by ASTM D-512 Nitrates (N03) by ASTM D-992, Brucine Method or Cadminum Reduction Method. Sulfides (S) APH.Z'\. 427C (American Public Health Association)
Methylene Blue Method. WATER CONTENT Water content (H 2 o as percent of dry weight) shall be determined in accordance with ASTM D-95. NEUTRALIZATION NUMBER The Neutralization Number shall be provided when specified in the PSC Purchase Order or the Contract Documents. As two methods are recognized for determining the Neutralization Number, the PSC Purchase Order shall specify the method of testing and this procedure shall detail additional test controls, methods and reporting structure.
1. TEST ASTM 0974 MODIFIED When the test method is specified to be ASTM D-974 Modified, the test shall be performed in accordance with that method and the following modification:

5 . 3. 1. 1. 5 . 3. 1. 1. 5. 3 . 1. , . . 5. 3. 1. 1. 5. 3 . 1. 1. 5

3. J.

1. 5 . 3. 1. PSC SQ 7.2 SHEATHING F:LLER Y!A Y 2 0 , 1 9 8 7 Page 5 of 6 OF D-974 !.

2. 3. 4. 5. 6 . Heat a 10 gram sample of Grease, 10 milliliters Isopropyl Alcohol and 5 milliliters Toluene until the sample is solubilized.
Add 90 r!iillili -:e!'S Distilled water and 20 milliliters lN Sulfuric Acid. Place in a steam bath for one-half hour. Stir , We-.J.. Add Phenolphthalein indicator and titrate with lN Sodium Hydroxide until the lower layer just turns pink. Calculate the Base Number i:::i mg. KOE/g of sample. [ (20) (acid (milliliter base) (base normality) 56/g of sample. Report this as the Total Base Number (TBN) in KOH/g. 6. REPORT 6. 6. 6. 6. 6. Two copies of each reoort for the analysis of grease shall ,-.. be submitted to PSC. 1. 2. 3. 3. 3. Each report shall bear the date of testing and sample identification as it appears on each can. Each report shall be signed by the Laboratory Manager, who shall ultimately be responsible for the content. ACCURACY 1. 2 . The concentration of water soluble chlorides, nitrates and sulfides shall be reported within an accuracy of 0.1 ppm. The concentration of water shall be reported within an accuracy of 0.1 percent of dry weight of grease. lsq7-2.pal 6 . 3. 3 . *Dtl ?SC SQ 7.2 FILLER ANALYSIS MAY 20, 1987 Page 6 of 6 The Neutralization shall be reported within an accuracy of 0. 01 mg. reagent per gram of grease. 7. SAMPLE DISPOSAL 7. The remaining sample grease may be scrapped 30 days after the issue of the report, unless the Laboratory is requested in to hold the samples for a longer period of time. 1. The Quality Control Department shall retain the option of disposing of the samples in less than 30 days if the results of the grease analysis are acceptable. lsq7-2.pal .. D Ltz. ?SC SQ 8.0 ANCHORAGE INS?ECTION 20, 1987 Page 1 of 9 REVISION 0 LGR£VISION 1, 8-14-87 CONSUMERS POWER COMPANY PALISADES NUCLEAR POWER ?LANT PRECISION SURVEILLANCE CORPORATION IN-SERVICE INSPECTION QUALITY CONTROL PROCEDURE ANCHORAGE INSPECTION OF STRESSED TENDON ffi?repared by Tit.le /Yl?l<.1 Q.fl. Date_Q-/J-87 , & Approved by Jl. Title fJ.16-/2 * .; Q_ .fl. Date_§.-13-8? ,6 Approved Date 8*13 *Br lsq8-0.pa1
PSC PROCEDURE SQ 8.0 ANCHORAGE
1AY 20 I 1987 Page 2 of 9 1. PUR?OS:::
This procedure will establish the requirements for the visual inspection of the tendon e!'lci. anchorage, shims, bearing plate wires during (surveillance) of System Tendons o: Consu.r:le:-s ?ower Company's ?a:.isacies Nuclea:!" ?lant. 2. As stated in PSC P:!"oceciure QA 4.0. 3. QUALIFICATIONS As stated in PSC Proceciure QA 4.1. 4 . The gauges and test necessary for the Quality Control activities will be itemized in PSC Procedure SQ 4.0. 5. All Quality Control Documentation points noted in this procedure are Hold Points. The work shall not progress past or through a QCD without a verbal release from the Inspector. The required information or evaluative data shall be documented on Data Sheet 8.0. 6. PRECAUTIONS
6. 1. 6. 2 . lsq8-0.pal CAUTION -NEVER STRIKE THE BUTTONHEADS, THE WIRES OR THE ANCHORAGES OF A STRESSED TENDON WITH A HAMMER OR ANY OTHER OBJECT. IF AT ANY TIME A CRACKED OR BROKEN ANCHORHEAD IS DETECTED AS A RESULT OF THESE INSPECTIONS, ALL WORK SHALL STOP. ALL PERSONNEL SHALL BE MOVED AWAY FROM THAT AREA. THE PSC CONSTRUCTION SUPERVISOR SHALL BE NOTIFIED.
THE WORK AND/OR INSPECTIONS SHALL CONTINUE AFTER A SAFETY EVALUATION HAS BEEN MADE AND ONLY AT THE DIRECTION AND CONTROL OF THE PSC CONSTRUCTION SUPERVISOR AND THE OWNER'S ENGINEER RESPONSIBLE FOR THE IN-SERVICE INSPECTIONS

J) '-tY. ?SC PROCEDURE SQ 8.0 ANCHORAGE
NSP!::C':'ION MAY 20, 1987 ?age 3 a:: 9 7. PR:::R:::QUISITES

7. 7. &a. 8. ffia. 8. 8. a. 1. The Anchorage will be completed. 2 . T!i.e tendon will be in a stressed condition.
The tendon anchorage, including the sho:;:i head, field head and busning, bearing plate, shims and buttonheads of all selected tendons shall be visually inspected for signs of corrosion, cracks, missing buttonheads and malformed outtonheads.
1. 1 .... 1. 1. 1. CORROSION INSP:::CTION

1. 1. 2 . 2. BUTTONHEADS The Conditions of Corrosion that could be seen on will be described in ?SC Procedure SQ 8.1, Corrosion Evaluation Criteria for Tendon Wire or Buttonheads.
As the tendon is still in a stressed condition, there will not be much area to review for Corrosion Conditions, therefore only the exposed, visible portions of the buttonheads
shall be evaluated.
1. QCD-Document the Corrosion Condition of the buttonheads on Data Sheet 8.0. ANCHORAGE, SE!MS, BEARING PLATE The Corrosion Levels that could be seen on Anchorages, Shi=s, or Bearing Plates will be described in PSC Procedure SQ 8.1, Corrosion Evaluation Criteria, Other Than Wire. As the tendon is still in a stressed condition, the areas to be reviewed will be somewhat limited, therefore only the exposed, visible portions of the anchorage, shims and bearing plate shall be evaluated.

1. QCD-Document the Corrosion Level of each item on Data Sheet 8.0. lsqS-0.pal
.. -* 8. 2. 8. 2
a. 2 . a . 3 . a . 3 . a. 3. "J) '+5 ?SC SQ 8.0
-!AY 20, !987 Page 4 of _9 *CRACKS_ The Anchorages, Shims and 3earing Plates shall be visually inspected for cracks. 2. QCD-r:: no crac:~~16-IJ. Q..fl. Dat:e by Id t!J.tAn#d<k~~
... .l ... e. Date 8*13 *Br lsqS-2.pal ... . 1 .... 1. 1. 1 ... . .I.. 1. 1)59 ?SC SQ 8.2 EVALUA'I':ON 20, 1987 Page 2 of 4 The following criteria, based on Inryco But'tonhead Specification BS1610, shall be used for the evaluation o: the 3uttonheads for the Post-Tensioning Sys'te!!l Tendons of Consumers ?ewer Company's Palisades Nuclear Plant. 2. 3 . 4 . 4. 4*. 4. 4. 4. 0.366" :iiniz:mr:: to 0.395" :nax:.n-=.m. Does not require ins9ection for In-Service Inspectior.. 0.252" ::t.inimurn..to 0.272" maximum. Does not require inspection for In-Service Inspec'tior.. Sha: l not exceed 0. 010" :'ror.i the axis of the wire. Does not normally require inspection during In-Service Inspect:!. on. SPL:TS A split is defined as a f!ssure or opening visible at the surface of the wire, the length of which shall not exceed an angle of plus or minus 30 degrees to the axis of the wire. The split width will be oriented almost perpendicular to the wire axis or across the f .issure at its widest point. Does not normally require inspection during In-Service Inspection.
~~2. 3~~
4

5. The sum total of all splits, or the opening of one split on a buttonhead, less than 30 aegrees to the axis of the wire, shall nbt exceed 0.060". A buttonhead will 'be permitted to have more than one split. Splits shall not bisect the buttonhead.
Splits shall not intersect on any portion of the buttol".head or wire. Two inclined splits, within an angle between 20 to 45 degrees and in the sar.ie plane, shall not be acceptable. lsqS-2.pal . .:. .. 1. 1 ... . 1. 1 . . 1. 1 . 1. 4. 5. 5 . 5. 5. 6. 6 . 6. 6 . ?SC ?ROCZDURZ SQ 8.2 MAY 20, 1987 ?age 3 of 4 permissible opening of any one split the angles of 30 to 45 deg::-ees, with respect to the wire axis, shall not exceed 0.002". A sli? !s as a f!ssu::-e or opening usually visible at the surface a= the buttonhead, the :ength of which will be o::-iented the angles of 30 degrees to 45 degrees, with respect the wire axis. not normally require inspection during Service Inspection. 1 . 2. 3
Any one slip shall not exceed 0.002" in width. _ ... the opening is greater than 0.002" ; .;. -... shall be cons!dered a split. A buttonhead w!ll be permitted to have more than one slip. Slips shall not exceed an angle of 45 deg::-ees to the wire ax!s.
UNUSUAL During a visual inspection of the buttonheads on a tendon in a stressed condition only gross defects may be detected such as; 2 . !ncompletely formed Buttonheads crushed by the Buttonheader gripping dies. 6 .. 3. Double-upset buttonheads; two buttonheads formed on the same wire, one on top of the other. 7. 7. DETEYS!ONED COND:T!ON Other malformations may be detected visually when the tendon has been detensioned and the anchorage pushed back about 12 inches. Horizontal off-set rings or portions rings. The buttonheads shall have contours. of such smooth lsq8-2.pal
* .I.. 1. 1. 7 . 7. 8. lsqS-2.pal 2 . 3 . ?SC ?ROCEDURZ SQ 8.2 3UTTON2EAD MAY 20, :987 ?age o=:
~~indentations in the wire or buttonnead which have oeen caused by g:::.ipping dies. and iraperfectior.s which have been produced on the bearing sur=:ace or fillet of the~~
~~'he bear.:.ng sur:::'ace.~~
bv chipped or dai:?aged g::: .ip:ping d.:.es. su:::face sha.2..: be a continuous VISUAL GUIDZ The !'allowing sketches are not t:o scale, but are intended to be used as a guiae for speci::ic conditions that: may be detected during a visual inspection of buttonheads .
* ** Ub2-Psc PROCEDURE SQ 8.2 BUTTONHEAD EVALUATION VISUAL GUIDE MAY 20, 1987 Page 1 a f 1 Revision 0 :BUTTONm:AD SP:E:CIFICAnON 1610 lnryco Angul.ar accepcance l!.::it:atiCtlS.
~~D. R.ejecc Spli:s 1.n::ersecc even :hough si.:e i.s vi.t:hiD~~
060". Ec:a:N!RICITt l!.ej ect: In e:xces* cf 0.010". ., lnJ;and S1eel c:omaany A. Rejecc c; Reject: O. *Reject: .OJ * .o'3d" w-* .035" .030" .065" c inc:.l.1.:ied spli::s 1n Split:.s bi.sect: bead ame pl.me "1.t:hin Su:: cf split:s less even !:hough si.:e gle cf 20e t:.c than 30° exceeds .060*: is vi::hin .Q60".

er E. l!.ej ect: C. Accept: E *. Rejecc Slip in e:i:cess of Here :ban crne slip Slip beyetld 4.54 zngle even chcugh si.:e 1.c vi chin

002" * .002" vit:h:f.n angle cf vich*ne.i.l:.ber exceed.in 30° i:a 45°. .002" er .060" cecal. In excess of bead vidl:.b cf. o.J9.S" to .2.-n° J
~~.,010"!-------1 G)-Tep of head may be er slighciy . convex in ccnfigur:anaa.~~
~~-?SC SQ 8.3~~
~~LNS?ECTION 20, 1987 Page 1 of 3 REV:SION 0 . LL R.3'.VIS:LON l, 8-14-87 CONSUMERS POWER COMPANY PALISADES NUCLEAR POWER PLANT PRECISION SURVEILLANCE CORPORAT:ON IN-SERVICE QUALITY PROCEDURE CONCRETE~~
& ?repared fil. Approved by 7/.7. fil Approved by Title MG-12...) .fi. Title Q..//. Title ?f, ta. Date Date '6, 13' C(?? Date B*IJ*8r lsq8-3.pal ?SC SQ 8.3 CONCRETE MAY 20, 1987 ?age 2 of 3 l. ?URPOSE -----*-This procedure will establish the requirements for the visual inspection of the concrete around/adjoining the bearing plate during Inspections (surveillance) of Post-Tensioning System Tendons of Consumers Power Company's Palisades Nuclear Plant. As stated in PSC Procedure QA 4.0. requires Quality Control actions. This procedure only As stated in ?SC ?rocedure QA 4.1, only for Quality Control Personnel. As stated in ?SC Procedure SQ 4.0. QUALITY CONTROL This procedure requires only of the results of the inspection of the concrete.
6. PREREQUISITES

6. l. 6. 2 . 6. 3. The tendon will be in a stressed condition.
~~The Grease Can will be removed. The anchorage may or may not be cleaned up or inspected. fil 7. CONCRETE INSPECTION~~
7. The concrete adjoining the bearing plate of each selected tendon shall be inspected for cracks or any other abnormal mater.ial behavior for a distance of 12 inches around the edge of the bearing plate. 1. QCD-Any crack that is O. 010" in width or wider shall be documented on Data Sheet 8.3 . lsqS-3.pal
~~& 8-l!f-S? A17J> 1/llFo.~~
*-7. . .... ?SC SQ 8.3 MAY 20, 1987 ?age 3 of 3 3 The full length and width of each crack shall be documented as well as sketching the crack pattern. 8. NOT!F!CA7ION
-UNACCEPTABLE CONDITIONS The Owner shall be when any crack width or gaps greate!' than 0.0::.0 11 in width are detectec. Data Sheet 8. 3 shall be used for documen::ing the requirements of this inspection.
10. A':'TACEMENTS

10. 1. Data Sheet 8.3 lsqS-3.pal

~~CONCRETE INSPECTION~~
-INSPECTION DOCUHENTATIOH . PSC PROCEDURE SQ 8.3 CONCRETE INSPECTION DATA SHEET 8.3 MAY 20, 1987 Page 1 of 1 Revision 0 SURVEILLANCE NO. TENDON NO. TENDON END/BUTTRESS NO. BEARING PLATE I.D. YEAR UNIT __ _ The bearing plate shall be oriented as shown below. Place the location of the bearing plate identiffoation on the sketch below. Sketch all visible ct'acks. On BUTTRESS/DOME, this is up.
Vertical Tendon, this is reactor or center of containment .

BEARING PLATE Q.C. Signoff Title Date --------* Q.C. Review ------------
~~Level __ _ Date ---------Title~~
~~.ffi. ?repareci~~
&Approved & A;:iproveci I ?SC SQ 9.0 MONITOR TENDON ?ORC2 :.'1AY 20, :987 Page 1 of 14 ;\ o L.D,REVISION l, 8-14-87 CONSUMERS POWER COMPANY ?ALI SADES NUCLEAR POWER PLAN7 SURVE:LLANCE CORPORATION IN-SERVICS QUALITY CONTROL MONITORING & TENDON FORCE (LIFT-OFFSJ by Tit.le /Yl 6-fid. . Q . ;t . Date Title 7 Q _ f). Date Title+.* tv* Date S--)]-8'--/J--'3? 8*1..3*9-; .lsq9-0.pal
?SC SQ 9.0 MONITOR TENDON FORCE MAY 20, 1987 ?age 2 of 14 Th!s establish t:ie requirements Monitoring the Forces that remain in a tendon for purposes of evaluating the Tendons during S er vice Ins9ectio!'ls (surveillance) of Consu::iers Power
?a:isades Nuclear ?ewer ?lant. As stated in PSC Procedure QA 4.0. 3. As stated in ?SC Procedure QA 4.1. The gauges and test equipment-necessary for the Quality Control activities will be itemized in PSC ?rocedure SQ 4.0. 5. ?RECAUT:ONS
5. 5. 5. 5. 5. 5. 6. ::\eview the I.$. I. Tendon Survei.l.lance P::-ogram Safety Comments for the following items that shall apply both for tendon force control and safety. Section 3.2; Stressing Operations:
~~Overstress Force 2 . Section 3.2.2; Personnel Safety 3 . Section 3.3; Stressing Ada9tor: Full Engagement~~
~~4. Section 3*, 4: Anchorage Engagement:~~
~~Full Engagement~~
~~5. Section 3.6; Construction Safety: Personnel Safety 6. Section 3.7; Cracked or Broken Anchorhead QUALITY CONTRO:i:.~~
All Quality Control Documentation (QCD) noted in this procedure are Hold Points. The work shall not progress past or through a QCD without a verbal release from Inspector. The required informa "::ion or evaluative data shall be documented on Data Sheet 9.0. lsq9.;..0.pal
7. ... . 7. 2. ?SC SQ 9.0 20, :987 Page 3 or 14 Grease Can will be removed. The Anchorage o= the stressed tendon will be completed.

8. MEASUREMENTS a . 1. 8. 1. £a. 1. 8. 2. 8. 2. a. 2. lsq9-0.pal Measurements of tendon or stack height shall be oerforrned with calibrated steel rulers graduated in tenths of an inch ( 0. 100"). The measurements shall be interpolated to the nearest O. 05 :r. See S!cetch 7. 0 at the end of this procedure. . ... . 2 . A steel caliper may be used to take the elongation r:leasurer.ien1:.
One calipe:::- blade shall be placed against the bearing plate and the othe:::-blade placed against the of tPe anchorhead. caliper blades shall be pa:::-allel to the tendon during measurement. When the* parallel concii tiorr is established, the blades shall be locked and the caliper withdrawn without tbe blade setting. The cal.!per blades shall be placed on the steel ruler and the dimension determined. See Sketch 7.0 at the end o= this procedure. 7endon elongation measurement shall be performed by measuring the between the bearing plate and the bottom ot the anchorage for each end of the tendon except for Vertical Tendons which shall be measured only at the top end. PRESSURE GAUGES Measurements of ram pressure (tendon force) shall be measured by calibrated pressure gauges capable of being read directly to 20 psi. .... 2. View the gauge face from a plane of view d.!rectly in front of the indicator needle to avoid parallax errors. Gauge readings may be interpolated to the nearest 10 psi, if so desired. ?SC SQ 9.0 20, :987 ?age 4 of 14 9. MONITORING OF TENDON FORCES 9. 9. 9. 9. 9. 9. 9. 9. The intention of this ope!'ation is to of forces remaining in t:he tendon by taking liftoff readings as the tendon is being st!'essed. Subseq"..len""C eva:uat:ion of those liftoff readings for P'!'edic-::ed ?orces incluC.i:-ii; Norma.liz.i:ig ?acto!'s, shall dete::-:nine i:: t::ia-:: ::orce is acce9table or if degradation o::_ -::he sys-::er:i has bee::. detected.
l. 1. 1. 2 . 3 . 4. 5. Monitoring of Tendon Force can be pe!'formed on ends of the tendon in a* simultaneous and controlled manner or on one -::endon end at: a independent of the opposite end of the tendon. These procedures have been developed so that they apply to each or one end of the tendon. Adequate communication shall be maintained between both ends of** the tendon during the taking* of liftoff readings for simultaneous stressing operations.

2. 3.
of the method of Monitori:ig there will 9robably be variations in the forces detected at: each end of the tendon. If the average force for bot!l ends of ti:i.e tendon meet the contra: limits ci-::ed in Section 9.8.6 of this P!'ocedure, that tendon will be acceptable. !f the average force does not meet this control then action required of Section 9.8.6.1, 9.8.6.2, 9.8.7, 9.8.7.1 or 9.8.7.2 of this Procedure shall take place for the respective condition detected. All data shall be documented on Data 9.0. Document the averaging of the tendon end forces at item (9.8.5.3) of Data Sheet 9.0. QCD-Document the exterior surface temperature near the tendon and the ambient air temperature. If necessary, lubricate the anchorage threads with anti-seize compound. QCD-Document the amount of effective wires in each end of the tendon. Refer to data Sheet 8.0 (8.3.7.3) for each end of the tendon. Couple the rams to each anchorage on that tendon. lsq9-0.;:ial

~~9. 5. 9 . 6 . 9. 7. /1 9. 7. 7. lsq9-0.pa.l~~
1. ?SC SQ 9.0 MONITOR TENDON 20, :987 ?age 5 of 14 QC:J-Document the ral:l. and gauge identi::'ication anC. the calibrated status of each. Also note the Ram Calibration Constant, K = QCD-the dimension ot each shim stack height, from the bear!ng plate to the bottom a!' the ancho!"age.
!t would be use:Eu.:., is to document the thickness of each in each snim stack, f=om the Bearing Plate and working up to the Anchorage. Establish the Tendon Liftoff Overstress Force for the end of the tendon being monitored. Tendon Overstress j-orce far purposes of Monitoring of Tendon Force shall be that force value in excess of Liftoff, but less than the 80% of the Ultimate strength of the tendon, which permits placement of the feeler gauges or prov!des complete looseness o= stacks. :t !s suggested that a value be at the level of the Expected Force for that as shown in the ?restress Force of ?SC Procedure SQ 9.1 and adjust U? or down from that point. 1. 2 .* The tendon never be stressed beyond 80% a! the Mini::iu.":l Guaranteed Ul ti::nate Tensile Strength (GUTS) of the effective wires remaining in that tendon. A 90 wire tendon shall not exceed a =orce of 848 kips during Detensioning or Retensioning operation. For a tendon with missing wires, the tensil force shall be reduced accordingly by 9. 42 kips/wire. ':'he Overstress for Monitoring of Tendon Force will be found in section 3 of ?sc Proceaure SQ 1:.:. QCD-Document tpe selected Tendon Liftoff Overst!-ess Force. 3'rom the Pres tress Force Tables of Procedure SQ 9.1, document *the 90% of Predicted E'orce ( 9PF}, the 95% of Predicted E'orce (95PF) and the Predicted Force (?F), onto Data Sneet 9.0 from the Prestress Force Table of ?SC Procedure SQ 9.1. Space is provided beneath each entry to document the gauge p*ressures for each Force requirement.
fil 9. 9. 9. 9. 9. 9. 9. 9. 9.

7 . 8 . 8. a . 3. .... 0. 8. a. a. lsq9-0.pal 3 . ?SC SQ 9.0 MONITOR FORCE Y!AY 20, :987 ?age 6 of :4 CAUTION ONCE ACTUAL STRESSING BEGINS, THE RAM MUST NEVER BE EXTENDED TO THE FULL LIMIT OF ITS STROKE. HOLD THE EXTENSION TO AT LEAST 0.50" LESS THAN THE FULL STROKE OF THE RAM. "'"'DO"'
~~S"'"" 7 5S ( I *=-==--.!-- .. .....~~
~~2. 3. 4~~
~~5. 5. 5. Pressurize rams in :coo psi unti: ::.=toff is~~
t is very :ikely will occur some point betore or the selected Tendon Overstress Force. necessary to observe that point where :t is only the load is from the shim Jstacks and are *loose. feeler gauge or

stock, O. 030" in thickness, into each shir:i.
The gauges should be located about :ao degrees and approximately centered. Reduce the ram pressure until the load is trans::er?'ed on the shim stack. It shall not be necessary to return to zero gauge pressure, out at least 2000 psi less than the Pressure that was* the load was off the stack. Gradually pressurize the ram while pulling the feeler gauge. The point at which the feeler gauge comes loose and can be withdrawn is the Liftoff point. Repeat Sect ions 9. 8. 1-, 9. 8. 2, 9. 8. 3, and 9. 8. 4 until 3 consecutive Liftoff reaa1ngs have been taken, which should be within 25 kips of each other. 1. 2
I'! the liftoff :::-eaa.lngs are outside the. 25 kip control limit apply the average value for all 3 readings as the actual liftoff value for that tendon. When the stack is reset, the 25 kip value shall be observed as the limit .

9. 9. 8. .... 0. a . 5. 5 . 6 . /'0..9., a. 6.

lsq9-0.pal
3.
~~?SC SQ 9.0 TENDON FORCE 20, 1987 Page 7 o= l4 QCw-Document the force or pressure fo=~~
~~.i:'tof:'~~
~~of eac:i sh.!.;:i stack. ?.lace a circle aro'l;.nd. that :::.i::'to::'f Value that was the last to nave the feeler gauge or shim removed. (The last sh:.:n stack to~~
~~oose.) Do the valaes for the stacks. Stack l w:..:_ always be Stack .:.. QC8-?ost the C.irc:ed Liftof::'~~
Va:ues into the Circled Liftoff Value Coluon. :t be possible to have the Liftoff occur in each shim stack. Add the Circled Liftoff Values and. a.:.v1c.e by 3 to get t!i.e Actual Average. ?est t:ie Actual Average. Enter the Force from the opposite end of the tendon if it ava1..1.ac..1.e at this time. Calculate Actual Average Liftoff 3'orce I AALV} th.is tendon. is ..... .... ne for :f the Actual Value (AALV} is equal to or within the Predicted Force and 95% of Predicted Force of the Predicted of the ?restress Force Table of Procedure SQ 9.1 or the Actual Average Liftof! Value is equal to the 95% of Predicted but not in excess of 6% greater than t!i.e Predicted Force of the Predicted Forces of the Prestress Force Table of SQ 9 . .:., the Liftof! for that tendon shall be acceptable and the inspection shall progress to Section 10 of this Procedure. Where the Predicted Forces are shown for each end of a tendon in the Force Tables and these Predicted Forces are not identical, the Predicted Poree Values for that shall be averaged for to the observed Actual Average Liftoff Value for that tendon. !!' the Actual Average Liftoff exceeds the Predicted Force of the Predicted Forces by more than 6%, the Owner shall be noti!ied in accordance with the requirements of Section 12 of this Procedure and the work -shall continue. tendon shall be Condit!onally_ .
8. 6 . 9. a. 6. a. ... l *

lsq9-0.pal 2 . 3. ?SC PROCZDuR3 SQ 9.0 20, :987 ?age 8 of :t.. the Actua: Average is less 90% of Predicted
?orce o: the ? r e d i c t e d F o r c e , th a t end on s ha .i. .:. b e !n of SQ 10.0 and placed on ":-::02.d" statt;.s. A )ioncon::ori.1.a!"!.ce R.e'?or"t sha:l be dratted and submitted to the Owner for evalt;.ation and corrective action. :'!le shall be considered as the notification required of Section 12 of this P!'ocedure. recommended Corrective Action shall constitute the means of releasing that tendon from "Hold" status to per::li "t d!sposi ti on of the Corrective Action. A copy o! the ormance Report shall be to the Data Sheet 9.0 for that tendon. acce?tance, nonaccep"tance or O"ther actions required for the condition of *that tendon shall be docucen"ted on Data She-et 9.0 for the condition re:;:iresentative of that tendon. This shall be shown for (9.8.6) or (9.8.6.1-l as that condition
iigI'.:t apply. As a matter of convenience soace has been provided for entering the Required Liftoff Pressure and Force ranges for purposes of comparison for acceptability.

f the Actual Average Liftoff Value is ec:;:ua: to or greater than the 90% Predicted Poree, but less than the 95% Predicted Force of the Predicted Forces of the Prestress Force 7able of Procedure SQ 9.1 or less than the Minimum Prestress Force shown in the Prestress Force Table of Procedure SQ 9.1 whichever is greater, that tendon shall be considered unacceptable and the Adjacent shall be verified for liftoff force in accordance with Sect ion 9. 9 of this Procedure.
~~The Adjacent Tendon Monitoring of Forces shall not be used more than *once during an In-Service Inspection except to gather additional information if required .~~
9. 8. 7. 8. 7. 9 .-8. 8 . 9. 8. 8 . a. a.

lsq9-0.pal l . 2 . ?SC SQ MONITOR 20RC2 20 I :987 ?age 9 of QCD-Doc"..J.men t t!"le need for Adjacent Tendon and the tendon Noti.::'y the Owner that Adjacent Tendon Monitoring is being performed.
The unacceptaole tendon shall be ReLensioned to a va1ue equal to out not in excess o= 6% than the ?redicted Force of the ?redicted ?orces shown in t!!e Ta.:Jles of Procedure SQ 9.1, following the requirements of Section 9. 8. 8 below, the Shim Stacks", and in accordance with the requirements of Section !l of this Procedure, "Lockoff Tendon Load". RESET TSE SHIM STACKS If it becomes necessary to change the Force Value at either end of the tendon, it be necessary to adjust the shim stacks to achieve the desiz:-ed
'orce Value. '!'he followi:ig section will provide the means for achieving that change. . ..... 1. Adjust the stacks by removing, shi::'ting shims between stacks installi!'lg or to obtain the :::-equired
.:. i fto"ff control. T:::-y to maintain the same shim stack height. This should provide liftoff values relatively close-to those originally documented for this tendon, then adding or subtracting shims in the same thickness and quantity to each shim stack will bring the Tendon Force to the required value. Observe the shim stack and anchorage control tolerances cited in Sections 11.1 and 11.2 of this Procedure. . .;, . At any point prior to or during stressing, the field crew shall prepare shim stacks of-uniform. thicknesses, so that when the shims are placed, the height differential between individual stacks shall not exceed o. 06;25 inches, thereby maintaining the integrity of the established parallelism between the bearing and anchorhead . & S-llf-8? 111JP '"' Fo,
*

9. 9. 9 .. 9. 9 . 9. 9. 9. 8. 8 . a .. ,., 0

9. 9. 9. 9. lsq9-0.pal 8 . 2 . 8. 3 . 8 . 4 . 8 . 5. ?SC SQ 9.0 TENDON FORCZ MAY 20, 1987 -Page 10 of 14 r= the shim stack has been reset, ,_ shall be to establish a new :...:::tot:=
!'orce for the tendon. Repeat Sec-:io!!s 9.8.l through 9.8.5.4. QCD-Document the new shim stack height. QCD-the new va:ue. Enter the new force and 9ressure the stack on Sheet 9.0 this tendon-. ::t will be acce;n:able to use a new Data Sheet 9.0 for this tendon, provide comments denoting that than one Data for this tendon. ?lace a circle around that Value that was last to have the feeler gauge or shim removed. (The last shi::i to come :..oose.) Do not intermix the Values for the shim stacks. Stack 1 will always be Stack 1. QCD-Post the Circled Liftoff Values into Circled Liftoff Column (9.8.8.5). the -..... .I.. ... may be possible to have the Liftoff occur in each shim stack. Add the Circled Liftoff Values and divide by 3 to get the Actual Average. Post the Actual Average. ADJACENT TENDON - OF FORCES The Mani taring of Forces in tendons adjacent to the defective tendon shall follow the requirements of this procedure from Section 1 to Section 9.8.7.2. above, as each applies. l. 2. 3 . It shall be necessary to remove the G::-ease Can in accordance with PSC Procedure SQ 6.0 using Data Sheet 6. O for the documentat!.on requirements for each adjacent tendon. Only one tendon shall be Monitored at one time. It shali not be necessary to take Grease Samples.
9. 9. 9. 9. 9. 9. 9. 9. ,9. 9. 9. 10. &9. 10. 1sq9-0.pal

4. 4:
5 . 6. "D-=t-1 ?SC SQ 9.0 F02CZ MAY 20, 1987 Page 11 of 14 I-:: shall be necessary to part of the Anchorage Inspection of ?SC Procedure SQ a.a. :t shall only be necessary to clean up the Anchorage and 3uttonheads so that Broke!l/Missing Wi::-es can be detected to dete:-mine the amoun":: of ef::'ective wires in t:iat -::endon.
Da-::a Sheet 8.0 shal.:. be used to Adjacent ?endon. ...... .... :1.:. s ** ... . Cor:-osion Condition or 3uttonheac Inspection shall not be required. It shall not be necessary to perform the Concrete :nspection of ?SC Procedure SQ 8.3. The -::echnical opera-::ion for Monitoring the Forces of Adjacent ':'e!'ldons shall start with Sec-:: ion 9 * .l and continue to Section 9.8.6.2 of this procedure, with the documentation occurri!lg on Data Sheet 9.0 for each Adjacent Tendon Monitored.
~~7. The lost sheathing filler shall be replaced.~~
~~ACCEPTANCE OF ADJACENT TENDON~~
1. If the Actual Average Liftoff values obtained from the Tendons Adjacent to the defective tendon meet the requirements of Section 9. a. 6 of this Procedure, the deficiency of the unacceptable tendon shall be considered unique and therefore acceptable. either or all tendons exceed the Predicted Force control by more than 6%, then the action of Section 9.8.6.1 of this Procedure shall take place.
~~10. 2 . 9. :o. 3 . D:r'B ?SC SQ 9.0 MONITOR TENDON FORCS MAY 20, 1987 ?age 12 or If either or both of the Actua.:. Average Li:'tot:'~~
Vaiues obtained f=om the two Tendons to the unacceptable tendon do not meet the of Section 9.8.6 or 9.8.6.1 of this Procedure, the Owner shall be i!'l accordance with Section 12 of this P=ocedure. The Unacceptable ':'end.on or Tendo!'ls shall be to a to in excess of 6% tnan the Predicted ?orce of the ?::-edicted Forces, following the ::-equiz:-er:ien-:s of Section 9.8.8; Reset the Snim Stack and Lacko::: Load in accordance Section 11 of this Procedure. QCD-the acceptability of the Monitoring of each Adjacent Tendon. If the results are unaccepta*cle, the Notification requi::-ed of Section 12 of this procedure shall be performed.
10. CON':'INUING OPERATIONS

10. 1. 10. 2 . If the tendon is to be Detensioned for purposes of continuing the inspection of anchorages, wire, snims, and the bearing plate, it shall be necessary to go to PSC Procedure SQ 10.0 for the operations to follow and this procedure shall be concluded at this point. If this tendon is only being Mani tared, then concluding operations shall start with Section following.
the . , ... -11. LOCKOFF TENDON LOAD 11. 1 .i.. Prior to transferring the load onto the shim stacks, the following controls shall be observed . .&.11. 1. 1. ':'he space between the stacks of shim halves for the first snims in direct contact with the anchorage should not exceed a space of 0.1875". The remaining snims in the shim stack may be placed with a larger-spacing but should not exceed O. 250" between stacks. These control dimensions shall apply to both axial directions as viewed from the top of the anchorage and/or shim stack .
1sq9-0.pal

1 : . 2 . & 1 ---. 2. J..*. 2. 11. 3 . 11. 4 . . , ... -. 5 . 11. 6. ?SC PROCEDUR3 SQ 9.0 TENDON FORCE MAY 20, 1987 ?age 13 of 14 Decrease the pressure on the ram until the load !s =eseated on the shim stack. Once the load has bee!1.
~~the shall be observed the necessary sha:l be nade. -. 2. The anchorhead shall be ce!'ltered within 0.1875" of the ce!1.ter of the when placed on the stack. r:: not 9late~~
~~-equ.ireci o.:875", rea.:igned.~~
the ancno=age wi t!"li!1. s.:ia.:.:.. Z-Io part stac:<. of the anchorhead sha.:i.l overhang .... ...:ie t!'le be shi::i. The ram force shall be reduced to zero. not be !'emoved f!'om the anchorage until com?letely transferred to the
~~'he rar.i shall tne load is shall be uncoupled from the anchorage.~~
Anti-seize compound if used, shall be removed f:-om the anchorage by washing with Viscor #16 being .careful not to contaminate the grease in the tendon. If the liftoff forces are determi!1.ed to be acceptable, this tendon shall be c6mpleted by Replacing the Grease Can in accordance with PSC Procedure.SQ 12.0. 12. NO:":FICAT!ON & 12. &12. 12. ffi12.
The Owner shall be formally notified when each one or more the following conditions are detected as the result of of a of the 1 . 1. 2. 3. Deleted 1. Deleted If Adjacent Tendon Liftoff Monitoring is to be performed.
~~If of the Actual Average Liftoff Values from the two Tendons Adjacent to the~~
.s less than the 95% of Predicted Force Limit, t:ne owner shall be notified with a nonconformance report . ::.sq9-0.pal

12. &:2. 10 .* L..!....).
..;.2. 4. 5 . 6. v8*o ?SC PROCEDURE SQ 9.0 ?ORCS Y!AY 20, .1987 ?age 14 of lt: r: a second Unacceptable Tendon is detected during the Inspect!on, the Owner shall be a report. If the Actual Average Liftoff va:ue exceeds the Predicted ?orce of the Predicted Forces by more than 6%. :: the Actual Average Value is less 90% of the ?redicted Nonconf or::iance Force the Predicted .Forces, a Re?ort shall be notification and tendon place after Detensioning. issued as on 11 Ho.ld 11 f o r::ia:. status 13. DOCUMENTAT:ON
~~13. The requiring docu::ientation in this procedure, be documented on Data Sheet 9.0 The Data Sneet the section nunoer of this procedure for each QCD point .~~
13. 2

Some from Data Sheet 8.0 of PSC Procedure SQ 8.0, which has already been started for this tendon, shall require posting onto Data Sheet 9.0. 14. A'::'ACHMENTS
14. Data Sheet 9.0 14. 2 . Sketch 7-0 ** 1sq9-0.pal l .: . . ... " . . ' .. * *
~~0 .. ... . . . ** . -* 0 0 * . "'-* .. ,,.J ... MEASUREMENT~~
-SKETCH 7.0 Parallel or nearly so C:allper placed between be:ariag pl.:lte and stresaiag adaptor, parallel to th* tendon bundle. Lock: caliper after bkiag dimension acid be!ore removal. Verl!y :accuracy
~~aa aecessazr.~~
PSC PROCEDURE SQ MONITOR TENDON SKETCH 7-0 9.0 FORCE "DB\ MAY 20, 1987 Page 1 of 1 Revision 0 j* . r Ohtance between blade points f ' ' ',I ' ' ',I ' ' A!ter caliper ls removed with.out dlaturbing aettlng, place th.e c:;;i.liper on the sc;;i.le at a. convenient point, but not on ;;i.n uneven. end ;;i.ad make tb.e me;;i.*uremeat. ' ! i i :-111 I 1 1 I I ii I i J.Z.Ji' .e.7.8.9 3 4 Sc de gr;;i.daated in tenth.a of ;;i.n inch. (0. 1 O") and estlm:ated to the aeareat O. OS incb.ea. . FORCE INSPECTION DOCT.w.EITTATION PSC PROCEDURE SQ 9.0 MONITOR TENDON FORCE DATA SHEET 9.0 MAY 20, 1987 V '-" Page 1 of 1 \Revision 0 .iD_Revision 1, 8-14-87 SURVEILLANCE NO. YEAR----TENDON NO. TE?1DON E'N'D/BUTTRESS NO. UNIT----0. C. Sig:10f (9.2) Concrete Temp. F. Ther.n. No. Recal Date -------A."nbient Temp. F'. Thet:"!:l. No. Recal Date------- (9.4) Amount of Effective (From DS 8.0 -8.3.7.3) (9.5.1) Ram ID Recal Date-----Ram Area-----K= ____ _ Gauge ID Recal Date Daily Check-----9. 6) Shim s.tack Height Cl #2 Ruler ID Recal Date ----Individual Shims: stack tJl ---------Stack #2 ---------/A(9.7.2) Tendon Liftoff Overstress Force kips Pressure _____ psi (Tendon Overstress shall not exceed 848 kips for a 90 wire tendon.) (9PF) kips (95PF) kips (PF) kips ___ _.psi ____ psi ----(9.8.5.3) ACTUAL LIFTOFF: (9.8.5.4) '.Circled Actual 1 Stack #1 -1 Stack tl2 -1 ___ _ 2 ___ _ 2 ___ _ 2 3 3
~~____ __ 3 Actual Average FORCE (opposite end) kips FORCE (this end) ___ kips This Tendon -ACTUAL AVERAGE LIFTOFF FORCE kips -----(9.8.6.3)~~
LIFTOFFS -See (9.8.6) and (9.8.6.l) si REQUIRED LIFTOFF:. PRESSURE. to 0 psi °FORGE to kips Acceptable 0 YES. D NO * ** : . (9.8.6) &c9.s.6.1) .&c9.6.6.2) (9.8.7.1) (9.8.8.3) AllLV Beyond 5-,:. of (PF} *
OTI:s ONO Notify Owner ----AALV Befow ( 9 5PF) DYES ONO DETENSIO?l OYEs ONO NCR No. __ ADJACENT TENDON LIFTOFF REQUIRED Tendon 01 -------Notify Owner Tendon #2 -------RESET SHIH STACX HEIGH:r: Ill Stack 'IJ2 Stack-----
(9.8.8.4) NEW ACTUAL LIFTOFF VALUE: (9.8.8.5) Circled Stack '/Jl -1 Stack fJ2 -l __ __ Actual l __ _ 2 2 __ _ 2 __ _ 3 3 3 Actual Average FORCE (opposite end) FORCE (this end) ___ kips This Tendon -NEW ACTUAL AVERAGE LIFTOFF FORCE -----kips (9.10) ADJACENT TENDON LIFTOFF (9.10.3) tll Accept ___ Unacceptable __ _ (9.10.3) t/2 Accept Unacceptable Notify Owner----Q.C. Review ---------------- Level __ _ Data ------------ Titla &Prepared .&, Approved .&, Approved 1)83 ?SC PROCEDURE SQ 9.1 PRESTRESS FORCES MAY 20, 1987 Page 1 of 3 REVISION 0
REVISION 1, 8-14-87 .&_REVISION 2, 8-24-87 CONSUMERS POWER COMPANY ?ALI SADES NUCLEAR POWER PLANT '?RECISION SURVEILLANCE CORPORATION IN-SERVICE INSPECTION QUALITY CONTROt PROCEDURE PRESTRESS FORCES Title MC-,e,) Q

f}

Date Title tn6f2, 7 Q,/}

Date 8-21,' .. g?
Title+ Date '8* 2'i*Bj 2sq9-l.pal ?SC PROCEDURE SQ 9.1 PRESTRESS FORCES MAY 20, 1987 "'DB 'f Page 2 of 3 1. PURPOSE 1. The purpose of this procedure is* to proviae the . Pres tress Force Values that will be used during the Monitoring of Tendon Force, Detensioning Tendons, Retensioning Tendons,and for the evaluation of the acceptability of those forces observed during the various operations.
~~1. 2~~
The acceptability of the required values will be seen in those procedures contain those activities that have need for the Predicted Prestress Force Values. ESTABLISHING PREDICTED FORCES The Predicted Forces seen in the Tables of this Procedure have been developed based on the average forces remaining in a tendon. The forces for each end of the tendon have been averaged to provide a common force value for each end of the tendon, as well as the entire tendon. 2. ADJACENT TENDON MONITORING
2. !n order to determine the acceptability of the Actual Liftoff Values for Adjacent Tendon -Monitoring of Forces, Procedure SQ9.0, it shall be necessary to formally request that information through Engineering, as soon as -it is known that Adjacent Tendons require Monitoring.

1. ADJACENT TENDON DATA PALISADES NUCLEAR POWER PLANT 15 YEAR SURVEILLANCE PRESTRESS FORCE TABLE (IN KIPS) 2sq9-l.pal -
?SC PROCEDURE SQ 9.1 PRESTRESS FORCES :-1AY 20, 1987 Page 3 of 3 NUCLEAR POWER PLANT 15 YEAR SURVEILLANCE PRESTRESS FORCE TABLES (IN KIPS) MINIMUM PREDICTED FORCES Tfil.JLJON END REQUIRED PRES TRESS 90% OF 95% OF PREDICTED i FORCE PRED'ICTED PREDICTED l FORCE l ( l:>1RPF) FORCE(9PF) FORCE(95PF) I (PF) i I * ! Dl-09 !FIELD 584 554 585 615 !SHOP 584 554 585 615 Dl-38 I FI'ITT.D 584 554 585 615 !SF.OP 584 554 585 58 ) 615 I 02-03 I FIELD 584 554 585 615 ISHOP 584 554 554 585 58 ) 615 D3-18 I FIELD 584 554 585 615 !SHOP 584 554 585 615 V-14 SEOP 615 573 605 636 I (* V-124 SliOP 615 I 573 605 636 I I V-230 ISEOP 615 573 605 636 I V-250 ISEOP 615 573 605 636 . I I a-59AC FIELD 615 573 605 636 SHOP 615 573 605 636 H-77AC FIELD 615 573 605 fAvg.) 636 SHOP 615 573 605 605 ) 636 (636 H-65BF !FIELD 615 573 J 605 636 !SHOP 615 573 605 636 H-74BE' !FIELD 615 573 605 636 !SHOP 615 573 605 636 I 605 636 H-42DF !FIELD . I 615 573 !SHOP I 615 573 605 636 .. :: -

Prepared Approved ?SC PROCEDURE SQ 10.0 DETENSION TENDON MAY 20, 1987 1)86 Page 1 of 4 REVISION 0 POWER COMPANY PALISADES NUCLEAR POWER PLANT PRECISION SURVEILLANCE CORPORATION

IN-SERVICE INSPECTION QUALITY CONTROL PROCEDURE DETENSIONING TENDONS by Title /JJ?f!,, f2 ./} * /
~~r/5-?? Approved byfd/3t\P'nad4 Title Date 5-/S-'8'") '~~
Date .f 1!3*87 ...

?SC PROCEDURE SQ 10.0 TENDON MAY 20, 1987 'DB 1 ?age 2 of 4 1. ?UR?OSE This procedure will establish the requirements for Detensioning Tendons for purposes of visual inspection, testing and evaluation, during In-Service-Inspections (surveillance) of E'ost-Tensioning Systems Tendons of Consumers Power Company's Palisades Nuclear Power Plant. 2.
As stated in PSC Procedure QA 4.0. 3. QUALIFICATIONS As stated in PSC Procedure QA 4.1. 4. EQUIPMENT The gauges and test equipment necessary for the Quality-* Control activities will be itemized in ?SC Procedure SQ 4.0. 5. PRECAUTIONS
5. 5. 5. 5. 5. Review* the I. s. I. Tendon Surveillance Program Safety Comments for the following items that shall apply both for tendon force control and personnei safety. 1. Section 3. 2; Stressing Operations:
~~Overstress Force. 2. Section 3 . 2 . 2 ; Personnel Safety. 3. Section 3.3; Stressing Adapter: Full Engagement.~~
4. Section 3. 4; Anchorage Engagement; Full Engagement.

5. Section 6.0; Construction Safety: Personnel Safety.* 6. QUALITY CONTROL There are no Hold Points or documentation requirements for this Procedure .
PSC PROCEDURZ SQ 10.0 DETENSION MAY 20 I 1987 Page 3 o= 4 vBB 7. 7he tend on w i 11 have been Mani to red for ':'e!l.don Force as required of PSC Procedure SQ 9.0, up to and including Section 9.8.7 and found to be acceptable. The Detensioning shall continue from that point where the final or third liftoff was take!l. The tendon shall not be detensioned until the liftoffs are documented and acceptable.
8.
TEE TENDON a. 8. 8. a. a. a. Where a tendon is specified to require Detensioning, to permit elongation measurements and inspection of the anchorages, wires, shims and bearing plates, the following operations shall take place. No is required for operation. Te!l.dons requiring Detensioning shall be Detensioned simultaneously from both ends. 1. 1. 1. 2 . 3. 3 . With the final liftoff being completed and the load completely off the shims, all the _snims shall be removed. If more clearance is required, the load on the tendon may be increased to the point of overstress or something less. 1. Keep the shims from each stack separate. This will permit the snims to be replaced without extensive rematching. If it becomes necessary to document the size of each shim removed from the shim stack this shall be documented on Data Sheet 9.0 of PSC Procedure SQ 9.0, underneath the Shim Stack Height Dimension ( 9. 6)
~~With the shims removed, the load on the tendon shall be reduced to zero. ELONGATION MEASUREMENT~~
~~1. Elongation.measurements shall be taken during Retensioning operations, refer to PSC Procedure SQ 11. 0. ...~~
~~?SC PROCEDGRZ SQ 10.0 DETENSION TENDON MAY 20, 1987 1)89 Page 4 of 4 9. CONTINUING OPERATIONS~~
9. 9 . 9 . 9. Once Detensioning is complete any number of operations follow such as: 1. Anchorage Inspection Continuity Test 3 . Tendon Wire Removal 4. Retensioning the Tendon 10. ACCEPTANCE There are no requirements for acceptance or non-acceptance during Detensioning of a Tendon. 11. DOCGMENTA7ION There are no requirements for documentation in this Procedure .
~~PSC PROCEDURE SQ 10.1 DETENSIONED ANCHORAGE MAY 20, 1987 """'i""-.~~
Page 1 of 8 u90 REVISION 0 CONSUMERS POWER COMPANY PALISADES NUCLEAR POWER ?LANT PRECISION SURVEILLANCE CORPORATION IN-SERVIC.E INSPECTION QUALITY CONTROL DETENSIONED ANCrtORAGE INSPECTION Prepared by Approved Approved by !;Jf'M.omaMI Title /h6-£,} 6f. ./J. J:?ate Y IS-'5? Date S-IS-'J') Titl Date 2*18*87-,
~~----------------~~
PSC PROCEDURE SQ 10.1 ANCHORAGE MAY 20, 1987' 1)9 \ Page 2 of 8 1. PUR?OSE This procedure will establish the requirements for the visual inspection and evaluation of the tendon end anchorages, snims, bearing plate, buttonheads and wires during In-Service-Inspection (surveillance) of Tensioning System ':'endons after that tendon has been Detensior!eC. of Consumers Power Company's* ?alisades Nuclear Power Plant. 2. As stated in PSC Procedure QA 4.0. 3. QUALIFICATIONS As stated in PSC Procedure QA 4.1. 4. EQUI?MENT The gauges and test equipment necessary for the Quality Control activities will be itemized in PSC Procedure SQ 4.0. 5. QUALITY CONTROL All Quality Control Documentation (QCD) points noted in this procedure are Hold Points. The work shall not progress past or through a without a verbal release from the Inspector. The required information or evaluative data shall be documented on Data Sheet 8.0 of PSC Procedure SQ 8.0 that has already been started for this tendon. 6. PRECAUTIONS
6. 1. CAUTION -NEVER . STRIKE THE BUTTONHEADS, THE WIRES OR THE ANCHORAGES . OF A STRESSED TENDON WITH A HAMMER OR ANY OTHER OBJECT. 7. PREREQUISITES

7. 1. The Anchorage Cleanup will be completed.

7. 2
~~The tendon will be in a Detensioned Condition.~~
~~PSC PROCEDURE SQ 10.1 ANCRORAGE MAY 2.0 I 1987 Page 3 of 8 8. ANCHORAGE INSPECTION~~
~~a. a. 8 . a .. 8. 6.~~
a. The tendon anchorage, including the shop head, field head and bushing, bearing plate, stressing shims, and wires of all selected tendons shall be visually inspected for signs of excessive stress, corr6sion, cracks, missing, broken or protruding wires. Buttonheads shall be inspected for cracks, and slips. 1. 1. 1. 2. 2 . 3. 3. If the anchorhead is not recessed into the trumpet tube, inspect the interior of the bearing plate and trumpet tube for any ev1aence of vo1as or incompleteness of the grease coverage.
~~It should be noted that air pockets will be seen, probably in the shape of a cone. This is typical condition of the grease in a solid condition and must not be construed as a deficiency.~~
~~1. 2 . Use a flashlight or other devices that could assist in evaluating this condition.~~
Take a measurement from the outside of the bearing plate to that point where the grease can be seen as a solid plug. QCD-Document the completeness of the coating on DS 8.0 and the depth of the air pocket into the trumpet or sheath. Areas that are bare or incomplete shall be documented .for size and location on Sketch Sheet 8.0. If the anchorhead is not recessed into the tube, inspect the tendon wires from the bottom of anchorage into the tendon duct for completeness of tne
~~grease coverage and for signs of corrosion.~~
Use PSC Procedure SQ 8.1 to evaluate the Corrosion Condition of the wires. 1. QCD-Document the completeness of the coating and the Corrosion Condition rating for the tendon wires. Also refer to Section 8.7.1.2. If the anchorhead is not recessed into the trumpet tube, inspect the bottom side of the anchorages for Corrosion Level rating, using PSC Procedure SQ 6.1 to evaluate the anchorages . 1. QCD-Document the Corrosion Level rating for the anchorages. (8.1.2 of DS 8.0)
6. 4. 8. 4 . 8. 5 . 8 . 5

8. 6. a. 7. a. 7. 8. 7. PSC PROCEDURE SQ 10.1 ANCHORAGE MAY 20, 1987 Page 4 of a Inspect the shims anc bearing.plate for signs o= Corrosion using ?SC Procedure SQ 8.1 for evaluation.
~~Clean the shios and bearing plate as necessary to this evaluation.~~
1. QCD-Document the Corrosion Level ratings for the shios and bearing plate (8.1.2). Ins9ect the anchorages, shims and bearing plates for any evidence of c=acking during the Corrosion Level evaluation.
... . QCD-Document any cracks found on Sketch Sheet 8.0 from PSC Procedure SQ 6.0. Include any dimensions that could help to locate or evaluate the cracks. Indicate whether cracks or excessive stress have been found on DS 8.2 ( 8. 2) . If t:ie anchorh.ead is not recessed into the trumpet tube, the anchorages shall be pushed back from the ends of the wires toward the bearing plate. This may be accomplished manually or with mechanical devices, just so the anchorages, threads or wires are not damaged in any way. If the anchorhead is not recessed into the trumpet tube, inspect the wires from the bottom of the buttonheads to that point where the bottom of the anchorage was locate.d, for signs of corrosion.
The buttonheads shall be visually inspected at this time in accordance with the requirements of Section 8.3 of ?SC Procedure SQ 8.Q. 1. 1. QCD-If the Corrosion Condition of this area o= the wires is the same or than that evaluated in Section 8.2.1 of this procedure, it shall not be ne_cessary to enter any additional information on the Data Sheet. 1. QCD-If the Corrosion Condition is of a lower rating than the. original entry in the Corrosion Condition rating area shall be corrected to reflect that lower rating. 8 . 8. 8 . 8. a. , a. 8. a. .a. 7. 8. 8 . .... 0. 8. a . 8. a. 9. 1 . 2 . PSC PROCEDURS SQ 10.1 DETENSIONED ANCHORAGE MAY 20, 1987 ?age 5 of 8 It shall be acceptable to delay the documentation of Section 8.2.1 until this area of the wire has been inspected and evaluated. If both ratings are the same, only one entry need be made. If the is not recessed into the trumpet tube, the anchorages pushed back, protruding wires can be evaluated for Continuity through the use of PSC Procedure SQ 10.5. 1. 2 . 3. 4. 5. 6. If it is determined during this inspection that a protruding wire is broken, it shall not be necessary to perform the Continuity Test on that wire, but that wire shall be removed and notified with a nonconformance report. If it is determined <;iur ing any other wire is broken, and the Owner nonconformance report. this inspection that that wire shall be notified with a-QCD-Docuraent the broken protruding wire as required of PSC Procedure SQ 10.5 on Data Sheet a.o. QCD-Additional broken wires shall be documented directly on Data Sheet a.a in the manner required of PSC Procedure SQ 8.0 Section 8.3.3. If the amount of broken wires detected in this inspection increases the total quantity of Broken/Missing Wires/Buttonheads for the earlier Anchorage Inspection of this tendon in a stressed condition to 1 or more during this surveillance, it shall be-necessary to notify the Owner of this condition in accordance with the requirements of Section 9 of this Procedure. It shall be acceptable to continue working to complete all the inspections so that all the results are available for *evaluation. The Owner shall be notified within 24 hours of discovery. The tendon wire to be used for physical testing shall be removed at this time, in accordance with PSC Procedure SQ 10.2. 1)9-S PSC PROCEDURE SQ 10.1 DETENSIONED MAY 20 I 1987 Page 6 of a 8. 10. Damaged or excessively deformed shims shall be replaced a. at *this time. Damage other than woula be noted from the load resting on the shims shall be documented. 10 .. 1. QCD-Document unusual damage or conditions for any item of the tendon end, on Sketch Sheet 8.0 (PSC ?rocedure SQ 8.0). S. 11. With the completion of this inspection and the required a. a. a. s. a .
11. 11. documentation, if all results are* acceptable, then it shall be permitted to continue working or inspecting the tendons. 1. 2. Once the inspections o! Procedure SQ 10 .. l are completed, if nonconforming conditions are detected and the Owner notified in accordance with Section 9 of this procedure, no further work beyond PSC SQ 10.1 shall be performed on this tendon without the permission df the Owner, which include a recommendation for*:*
action. The tendon ends shall be protected whenever it is not being worked or inspected. This protection shall include a light coating of grease and with a bag, plastic sheeting or the grease can if that tendon is exposed to the weather. 12. Prior to *pulling the anchorage back to the ends of the wire, the tendon wires shall be coated with grease. The grease may be brushed on or poured on, just so the wires get coated. 13. The anchorages shall be pulled back to the buttonheads.
14. If the tendon. was recessed into the trumpet, examine the tendon wires in the tendon duct after pulling back the anchorheads and receritering the tendon. If the tendon wires in the trumpet tube appear to be a little thin on grease coating, it. shall be acceptable to brush some grease onto the wires as an additional measure of protection.

15. That portion of wire extending from the back of* the anchorage to the pushed back location of the anchorage shall be coated with grease.
8. 15. 1. D'.9-b PSC PROCEDURE SQ 10.1 DETENSIONED ANCHORAGE .MAY 20, 1987 Page 7 of 8 Be prepared to catch any runoff of the grease as it is being applied to the tendon wires. 8. 16. The tendon shall now be ready for Retensioning, concluding this procedure.
9. NOTIFICATION

9. 9. 9. 9. 9. Cwner shall be formally notified when each one or more of the following conditions are detected as a result of the inspection of a tendon. 1. ,, 4
3. 4. 5. CORROSION CONDITION "E"-when detected for the Wire the Cwner shall be notified with a nonconformance report. CORROSION LZVEL 3,4, or 5-when detected for Anchorages; Shims and/or Bearing Plates, the Owner. shall be notified with a nonconformance report. CRACKS-no matter how small, when detected for Anchorages, Shims and/or Plates, the Owner shall be notified with a nonconformance report. PROTRUDING WIRSS-shall be reported for quantity and length of protrusion, if found to be continuous after the Continuity Test but still unseated after Retensioning.
ADDITIONAL MISSING OR BROKEN when detected for a quantity of 1 or more since the original installation or previous surveillance, the Owner shall be notified with a nonconformance report, but it will not be necessary to stop work to await approval of the NCR.
10. 10. * "D9 1--PS C PROCEDURE SQ 10.1 DETENSIONED ANCHORAGE MAY 20, 1987 Page 8 of 8 DOCUMENTAT::ON The items in this procedure requiring documentation shall be documented on Data Sheet 8.0 which has already been started for this tendon from the Anchorage Inspection of PSC Procedure SQ 8.0. 1. Data Sneet refe=ences the ap9licable section number of the procedure for each QCD point. .

PSC PROCEDGRE SQ 10.2 TEST WIRE REMOVAL MAY 20, 1987 Page 1 of 7 REVISION 0 CONSUMERS POWER COMPANY PALISADES NUCLEAR POWER PLANT PRECISION CORPORATION IN-SERVICE QUALI7Y CONTROL PROCEDURE TENDON TEST WIRE REMOVAL Prepared by Title Date S-IS-87 Approved Title m?.R. '?.fl. Date S-/S-'j')
Approved by,/fJ 6.&f'?'\a..u¥ Date5/8*82 -n99-?SC PROCEDURE SQ 10.2 TEST REMOVAL MAY 20 I 1987 ?age 2 of 7 1. PURPOSE This procedure will establish the requirements for removing a sample wire to be used for physical during Serv ice-Inspect ( of the Post-Tensioning System Tendons of Consumers ?ower Company's ?alisades Nuclear Power Plant. 2. RESPONSIBILITY As stated in PSC Procedure QA 4.0. 3. QUALIFICATIONS As stated in PSC Procedure QA 4.1. 4 . EQUI?MENT Quality Control gauges or test equipment will not required for this activity, except where hydraulic devices and gauges are used. 5. PRECAUTIONS
5. 1. 5. 2 . 5. 3. 5. 4. 5. 5. 5 . 6 *
5. 7. Caution -When pulling individual wires., never exceed the yield strength of that wire when pulling with the pulling device -9425 pounds. Discontinuous wires shall not be used for physical testing. If other Broken/Missing Wires are found in this tendon as a result of this inspection or previous inspections, it shall be necessary to select a wire from this tendon that would tend to balance the forces in* that tendon anchorage and try to maintain symmetry with the missing wires in the hole pattern. BE SURE THAT THE CORRECT WIRE HAS BEEN LOCATED BEFORE CUTTING. BE SURE that this tendon requires sample wire removal. USE CARE to avoid damaging other wires or buttonheads.
~~AVOID unnecessary marks or damage to the wire while removing.~~
5. 8. DlOO PSC PROCEDURE SQ 10.2 TEST WIRE REMOVAL MAY 20, 1987 Page 3 of 7 USE CARE when coiling the wire and securing it into a coil. This wire has considerable spring force and must be prevented from uncoiling violently.

6. PREREQUISITES 6 . 1. 6. 2 . The Anchorage Inspection will be complete and Data Sheet*a.o available.
~~The tendon will be Detensioned; Monitoring of Forces may have been completed.~~
7. WIRE REMOVAL 7 . 1. 7. 2 . 7. 3. 7. . 3. 7. 3. 7. 3. 7. 3. A wire shall be selected .. The Tendon Surveillance Wire Puller shown in Figure 2 of PSC Procedure SQ 10.5 shall be attached to the selected wire. The wire shall be pulled with the Wire Puller using as little force as possible, but not to exceed 9425. pounds. 1. 1. 1. 1. If the wire cannot be moved by hand, it shall be acceptable to use any mechanical device to accomplish that purpose, such as a 11 Come-Alohg 11 , "Chain-Hoist", "Chain Pawl" or hydraulic ram.
1. 1. 2. It is unlikely that anything but the hydraulic ram will be able to exert such an amount of force so as to yield or break the wire. Therefore hydraulic devices shall be calibrated for area and for force through a calibrated gauge or controlled for maximum force through a locking valve to control the amount of pressure to be exerted. 1. This hydraulic device and gauge shall be checked for calibration or pressure control prior to being used for the first time and after the completion of the surveillance.
~~There remains a possibility that the wire might not be moved by a limited force.~~
~~It shall be necessary to abandon that wire and select a new wire, continuing this process until a wire can be moved.~~
~~7. 4. 7. 5. 7.-5~~
~~7. 5. 7 . 5. 7. 5. 7. 5 . 7. 5. 7. 5 . 7. 5. ------------~~
l)\Ol PSC PROCEDURE SQ 10.2 TEST WIRE REMOVAL MAY 20 I 1987 Page 4 of 7 Once a tendon wire is located that can be moved, it shall be witnessed for that movement at the opposite end of the tendon to verify that this is a cont!nuous wire. Prepare to cut the wire at the opposite end of the tendon from where the wire is to be pulled. 1. 2 . 4. 4. 4. 4. 4. the locat!on of wire removal on Data Sheet 8.0 of Procedure SQ 8.0. Once this is posted, document that action on Data Sheet 10.2 of this Procedure. Measure back from the buttonhead 1 inch plus or minus 1/16 inch and mark or scribe a line; it shall be acceptable to natch the wire with a file. Cut the wire somewhere between the buttonhead and the marked line, but not an the lirie. Pull the wire completely through the tendon duct. 1. 1. 1. 2 . While pulling, the tendon wire shall be observed far Corrosion Condition and evaluated in accordance with PSC Procedure SQ 8.1, Section 1, for every 10 feet of
1. 2 . QCD-Document the Corrosion Condition rating on Data Sheet 10.2, for every 10 feet of length. If the Corrosion Condition has progressed beyond Condition "D" as defined in Section 1 of ?SC Procedure SQ 8.1, the Owner shall be notified with a nonconformance report. The Owner shall proviae the final corrective act!on, which could include removing additional wires and performing Physical Testing. While the tendon wire is being pulled, it shall be cleaned of excess grease and coiled into coil form of not less than 60 inches in diameter.
~~Solvent cleaning may be performed to facilitate cleaning before inspection.~~
7. 5 . 4. 2. 7. 5. 4. 3. 7. 5 . 4. 3. 7. 5. 4. 4. 7. 5 . 4. 4. 7. 5. 4. 4. 1. ]) \D'2... PSC PROCEDURE SQ 10.2 TEST WIRE REMOVAL MAY 20, 1987 Page 5 of 7 It shall be acceptable to cut the wires into about 10 foot lengths if coiling is impractical.
The cut wires shall be identified as required of Section 7.5.5 of this procedure. After the tendon wire has been pulled through, it shall be measured for leng-th while being coi.i.ed, before being coiled or during cutting to short lengths. 1. QC:J-Document the total length of wire on Data Sheet 1 O. 2. Remember to include the one inch of wire length to be addec from the marked line of Section 7.5.2. If the wire testing is to be performed on site, it shal 1 be acceptable to cut the 3 sample wires while the wire is being pulled_ out and coiled. Refer to PSC Procedure SQ 10. 3 for the control and documentation requirements. The sample shall be cut from each end and the middle of the wire and as cited in Section 7.5.4.4.1 below and shall be about 108 11 long, unless the wires are :to be cut to the required testing length. 1. ,, .:. . Sample selection shall include areas representative of significant corrosion or pitting if this condition exists on the removed wire or provide *additional samples of this condition in addition to the original 3. Samples shall not contain gripper marks from the pulling device. As a note of caution, be sure that the wire is moving freely before cutting. Otherwise there could be difficulty in removing the wire, requiring assist devices that could leave surface marks on the wire. 7 5 . 7 . 5. 7. 5 . 5 . 7. 6. 7. 7. 7. 8. 4. 5 . 6. 6. 4. 3 . PSC SQ 10.2 TEST REMOVAL MAY 20, 1987 Page 6 of 7 QCD-If the wire is cut for samples while being pulled, docuoent the area of removal on Data Sheet 10.2 for later transfer to Data Sheet 10.3 of PSC Procedure SQ'l0.3. Document each location of sample removal and tag each cut length for area of removal and tendon identification. Attach a tag to the end of the wire being pulled that identifies the tendon and end of removal. If the wire is cut for samples during removal, the cut lead or front end of the wire shall be identi=ied by tendon number and end of removal to permit reconstruction of that wire as it existed in the tendon. The coiled wire, whether a sihgle piece or cut pieces, shall be securely tied and covered plastic sheeting or a plastic bag to protect the wire from inclement conditions.
1. the covered coil of wire may be handed over to the Owner for storage and control. If it becomes necessary to remove any additional wires from a tendon for physical testing, this procedure shall be followed to include additional documentation.
This includes Broken Wires or wires with Corrosion Condition evaluated as Rejected Condition "E". QCD-The wire or each wire that has been removed f.or physical testing during this surveillance shall be documented for location of removal on Data Sheet 8.0 of PSC Procedure SQ 8.0, using the appropriate Code Symbol. Document the. posting of this information on Data Sheet 10.2. QCD-Document the identification and recalibration date of the measuring device and the wire Pulling Ram, if used, on Data Sheet 10.2.

~~8. 8. DOCUMENTATION~~
~~'"I>\ot PSC PROCEDURE SQ 10.2 TEST WIRE MAY 20, 1987 ?age 7 of 7 The items requiring documentation in this procedure shall be documented on Data Sheet~~
1. Some information documented require subsequent posting Procedure SQ 8.0 and to SQ 10.3. on Data 10.2 shall to Data Sheet 8.0 of ?SC Data Sheet 10. 3 of PSC 9. ATTACHMENTS

9. 1. Data Sheet 10.2 9 . 2. Sample Data Sheet 10.2
RE!<OVAL INSPECTION DOCUMENTATION PSC PROCEDURE SQ 10.2 TEST WIRE REMOVAL DATA SHEET 10.21)\0S MAY 20, 1987 Page 1 of 1 Revision O SURVEILLANCE NO. ----YE.AR ---TENDON NO. _______ _ TENDON END/BUTTRESS NO. UNIT __ _ DATE OF REMOVAL------DATE OF INSPECTION------- INSPECTED BY --------------- (7.5.4.3.1) LENGTH OF WIRE--------- (7.5.4.1.1) & (7.5.4.4.3) B H END 0 I 70 I 140 210 I 280 I 350 I 420 I 490 I 560 I 630 I 700 I I I I I . I ! I I I I .. I. *1 70 I 140 I 210 I 280 I 350 . j 420 I 490 I 560 I 630 I 700 I 770 CUT ENd Remember to add the 1 inch for the marked line to the length of the wire. If the samples are removed,-mark the location of removal here and on DS 10.3. (7.8) . . l Measuring Device I. D. Reca Date ----Wire Pulling Ram I.D. Recal Date ___ _ CORROSION CONDITION A = EXCELLENT B = GOOD
C = FAIR \ D =USABLE (Refer SQ 8.1) J Document the Corrosion 10 foot segment. Condition for each E = REJECTED (Pitted) (7.5.1) & (7.7) Post the location of wire removal to DS 8.0 ---------------

Q. C. Review -----------------------Level Date ---------Title
WIRE INSPECTION DOCT.IBENTATION PROJECT PSC PROCEDURE SQ 10.2 TEST WIRE REMOVAL DATA SHEET 10.2 MAY 2 0 , 1 9 8 7 Y I Ob Page 1 of 1 Revision 0 SURVEILLANCE NO. 5 Y-i:.AR I?&? ToP TEUDOU UO. V C.S TENDON END/BUTTRESS NO * .SHCP £,VJ> UNIT _....;...... __ DATE OF REMOVAL ,-/2-'8? -DATE OF INSPECTION INSPECTED BY __ (7.5.4.3.1) LENGTH OF WIRE ( 7
5

4

1

1 ) B H END o A r I lb ,l.o 70 A 210 280 350 f Bo!." 1 I 420 I 490 560 -*!. 630 700 CUT 70 I 140 210 280 350 *I 420 490 560 630 700 770 Remember to add the 1 inch for the marked line to the length of the wire. If the samples are removed, mark the location of removal here and on DS 10.3.
Device TAP5'"LllVP I.D. Qt! /01 Recal Date 12.-1-8'2 Wire Pulling Ram I. D. JJ /Ji Recal Date Al IA CORROSION CONDITION A = EXCELLENT B "" GOOD C = FAIR D =USABLE E = REJECTED (Pitted) (Refer SQ 8.1) J Document the Corrosion 10 foot segment. Condition for each (7.5.1) & (7.7) -* J. °"' Post the location of wire removal to DS 8. 0 Cle c;;, / .
~~Q.C. Review ....~~
~~_ __,..:;..=....**_- __ Level 1U--Date Title 'J '2.A.~~

DID1-Psc PROCEDURE SQ 10.3 TESTING TENDON WIRES MAY 20, 1987 _Page 1 of 7 REVISION 0 CONSUMERS POWER COM?ANY PALISADES POWER PLANT PRECISION CORPORATION IN-SERVICE INSPECTION QUALITY CONTROL PROCEDURE PHYSICAL TESTING OF TENDON WIRES Prepared by Title Q.A. Date S-JS--8? Approve?-by Title 6(.'/}. Date F/5-S'l Approved Date4*/f!r81-1)108 PSC PROCEDURE SQ i0.3 TESTING WIRES MAY 20, 1987 Page 2 of 7 1. PURPOSE This procedure will establish the for the Physical Testing of tendon wires removed from Tensioning System Tendons for purposes of testing and evaluation, during In-Service-Inspections (surveillance) of Consumers Power Company's Palisades Nuclear Power Plant. 2. SCOPE The Owner may test the wires or have PSC test them per this procedure.
The intention of this procedure is to provide the means of physicilly testing an Acceptable Wire removed from a tendon. However, this Procedure shall also apply for the physical testing of wires which may have been found to be Broken or in an Unacceptable Corrosion Condition, should that be required by the Project Specification.
3. RESPONSI3ILITY As stated in PSC Procedure QA 4.0. 4. QUALIFICATIONS As stated in PSC Procedure QA 4.1. 5. EQUIPMENT Steel tapeline, steel ruler, 1" O. D. Mic::-ometer, Wire Test Apparatus, Pressure Gauge. 6. QUALITY CONTROL There are no Hold Points in this procedure, however all Quality Control Documentation (QCD) points shall documentation as*required on Data Sheet 10.3. 7. PRECAUTIONS

7. 1. 2. Avoid looking into the test apparatus while the wire is being_ tensioned.
Always maintained identification control of the samples so that the tendon identification is maintained, the direction of removal of wire and the location of that sample as it was removed from the tendon wire.

~~7. 2 . 1. ----------------------~~
V \Oc::J PSC PROCEDURE SQ 10.3 MAY 20, 1987 ?age 3 of 7 As a means of maintaining consistency for testing, the end of the sample that is tagged {closest to pulling or buttonhead end) shall always be placed into the Wire Test Apparatus (Figure D 1) opposite or away from the ram end. 8. PHYSICAL TESTING a. 8. 8. 8. Tendon wires* shall be tested to meet the requirements of ASTM The following steps shall be used to test any tendon wire removed from the whether that is an Acceptable Wire, a Broken.Wire or a Wire of an Unacceptable Corrosion Condition. . 1. 1. 1. The specimen wires will be of a length of 108", as removed during performance of PSC Procedure SQ 10. 2. Develop a separate' Data Sheet for each sample tested. It will be acceptable to cut the to the Buttonheading Length of 101 inches plus or minus one inch. (See Section 8. 3 of this Procedure.) -1. 2 . 3. ACCEPTABLE Three specimens shall be tested. One sample shall be taken from approximately the middle of the tendon wire length, with the two remaining samples being taken, one from approximately each end of the tendon wire. BROKEN WIRE If Broken Wires require testing, three specimens shall be tested. One sample shall be taken from. the wire length about one foot from either side of the break. The two remaining samples shall be taken, ohe from approximately each end of the tendon wire. UNACCEPTABLE CORROSION CONDITION If Unacceotable Corrosion Condition Wires require testing, -at least one specimen shall be tested, with that sample being taken from what is judged to be the worst representative section of the wire length. Other samples may be selected and/or tested at the request of the Owner or his agent .
8. a. a. a . a. 8. a . a. a . a. a. a.

1. 2 . 2. 3 . 3. .... " . 3. 4. 4. 5 . 6 . 6. 4. l)\10 PSC PROCEDURE SQ 10.3 TESTING MAY 20, 1987 Page 4 of 7 QCD-Document the wire identification, location o= removal and overall length on Data Sheet 10.3 from Data Sheet 10.2 of PSC Procedure SQ 10.2. Measure the of the wire in 3 locations, each end and the middle. 1. QCD-Document the of the wire and the measuri.ng on Sheet 10.3. Calculate and document the average of the 3 measurements.
~~Cut each wire test sample to 101" long; this must be a square, neat cut to permit buttonheading.~~
~~1. 2~~
2 . Slide two Wire Test Stressing Washers (see Figure D 2) onto the wire, making sure the chamfered seats face to the outside of the wire. Buttonhead both ends of the wire. 1. QCD-Document the acceptance of the buttonheads on Data Sheet 10.3 using the acceptance criteria shown in PSC Procedure SQ 6.2. Measure the Gauge length of the wire; from inside of the buttonhead at one end to the inside of the buttonhead at the other end within an accuracy of plus or minus 0.050". 1. QCD-Document the Gauge length of the wire and the identification and recalibration date for the measuring device. Place the* specimen into the Wire Test Apparatus and check for proper seating of the Stressing Washers in the pulling adaptors.
~~Preload the wires to about 2. 45 kips +o, -10% to seat the buttonheads in the Stressing Washers. 1. QCD-Document the preloading and the identification and recalibration of the Wire Test Apparatus.~~
8 . 6. 8 . 7 . 8 .. 7. 8. 8. 8 . 8 .. 8 . 9. 1. 1. '"'Dl\\ ?SC SQ 10.3 TESTING TENDON WIRES MAY 20, 1987 Page 5 of 7 To obtain pressure when t!:i.e force is specified, divide the force in pounds (kips X 1000) by the ram area to provide the required or actual gauge pressure.
~~Reduce the preload force to O force. 1. QCD-Document the release of the preload force. Load the wire to 1.42 kips plus or minus 5%; this will provide 0.1% elongation.~~
1. QCD-Document the initial loading of the wire in force, and actual elongation at this point. Elongation shall be measured to an accuracy of 0.050". Preset the Dial Indicator on the Wire Test Apparatus to measure O. 9% elongation. ( O. 9 in a Gauge length of 100")
~~a. 8. 9 . 10. 1. QCD-Document the setting of the Dial Indicator.~~
~~Load the wire until the Dial Indicator shows signs of movement, signaling the 0.9% elongation (pressure at 1% elongation).~~
a. 10. 1. QCD-Document*
~~the force or pressure at 1% elongation.~~
8. 11. Remove the Dial Indicator.

8. 11. QCD-Document the "Rule" dimension reading at 1% elongation (approximately 1") to an accuracy of 0.050". 8. 12. Continue to load the wire to failure. 8. 8. 8. 12. 12. 2. QCD-Document the maximum elongation measurement from the "Rule" to.an accuracy cif 0.50". QCD-Document the maximum force or pressure reading at failure. 13. Remove the sample wire (two pieces) and remove the Stressing Washers . l

s. 13. 1. :D l\ 7-PSC PROCEDURE SQ 10.3 TESTING TENDON WIR2S MAY 20, 1987 Page 6 of 7 QCD-Document the type of failure, ductile or brittle, and the location of the wire break from the tagged end of the wire the ram). -a. 14. Calculate the following and document on Data Sheet 10.3. 8 . 14. 1. 8. 14. 2 . 8. 14. 3. QCD-Calculate the ultimate stress. QCD-Calculate yield stress* from the pressure reading at 1% elongation.
~~QCD-Calculate the percent of elongation under load at the point of failure, based cin the actual Gauge length of the wire. 9. -NOTIFICATION -UNACC2PTA3LE CONDITIONS~~
9. 9. 9. 9. The Owner shall be formally notified when each one or more of the following unacceptable conditions are detected as a result of the inspection or ?hysical Testing of a Tendon Wire. 1. 2. 3. 4. The diameter of the wire exceeds O. 250" plus or minus 0.002 11* The Corrosion Condition of the wire is Rejected Condition "E" as described in PSC Procedure SQ 8.1. The wire fails to meet the ultimate strength of 240,000 psi. The elongation at failure of a tendon wire test is less than 4% when measured in a gage length of 100 inches. 10. DOCUMENTATION

10. The items in this procedure requiring documentation shall be documented on Data Sheet 10.3. 1. The Data Sheet references the applicable section number of the procedure for each QCD Point. 10. 2 . Some information from Data Sheet 10.2 of PSC Procedure SQ 10.2 shall require posting to Data Sheet 10.3. J
~~11. AT'I'ACEMEXTS~~
11. 1. Data Sheet 10.3 11. 2 . Figure D.1 11. Figure D.2 * -:I)\\3 PSC PROCEDURE SQ 10.3 TENDON WIRES MAY 20 I 1987 Page 7 of 7 WIRE TEST DOCUMEN"rATION PSC PROCEDURE SQ 10.3 TESTING TENDON WIRES DATA SHEET 10.3 MAY 20, 1987 Page 1 of 1 Revision 0 PROJECT SURVEILLANCE NO. YEAR -------TENDON NO. TENDON END/BUTTRESS NO. UNIT Q.C. SIGNOFF ------------------'----TITLE

~~DATE~~

(8.1.4) ID and Location of removal ----------------------Length----------- (8.2.1) Wire Diameters: Tag End ___ Middle ----Ram End Measuring Device ID Recal Date Avg. Ram End (8.3.2.1) Buttonhead Inspection: Tag End ------------

~~(8.4.1) Gauge Length of Wire -------Measuring Device ID Recal Date . ( 8. 6 .1) Pre load force or pressu_re~~

~~Pressure Gauge ID Recal Date Force reduced to 0 Initial load of wire in force or pressure __________~~

(0.11. elongation) (8.9.1) Preset Dial Indicator (0.91. elongation) Indicator ID Recal Date --------(8.10.1) Force at 11. elongation----- kips; Pressure------ psi (8 .11.1) "Rule'* reading measurement at 11. elongation

(8.12.1) Haxinrum elongation at failure, from*_ .. reading (8.12.2) Maximum force at failure -----kips; Pressure ------psi (8.13.1) Type of break-------- Location of break ---------------- (8.14) CALCULATIONS: (1) Ultimate Stress Max.Force

~~(2) Yield Stress at 11. elongation~~

________ Force@ 11. C Troiam. 2 .;-4 > C Tfoiam.2 74) (3) Percent elongation at failure ----l +("Rule"Dim @ Failure -"Rule"Dim @ 11.) Sample: Accept -----Unacceptable ____ _ Engr. Notified -------Q.C. Review------------------ Level __ _ Date ------------ Title

~~PSC PROCEDURE TESTING TENDON FIGURE 0.1 MAY 20, 1987 Page 1 of 1 Revision 0 WIRE TEST APPARATUS~~
~~-FIGURE D.l* THRlAD(D AOQ .aucrr"n uro -..;;:::..._ __ STnlS:INC '-----'Ul.LIHC ADAPTOR HANO OPl1'ATtD HYDAAUl.IC PUM, 1) \ \S" SQ 10.3 WIRES~~
* * :D l \(::, PSC PROCEDURE SQ 10.3 TESTING TENDON WIRES FIGURE D.2 MAY 20, 1987 Page 1 of 1 Revision O WIRE TEST STRESSING WASHER -FIGURE D.2 . g .. I

ffi. Approved & Approved l)l\ 7 ?SC PROCEDURE SQ 10.5 CONTINUITY TES':' MAY 20, 1987 ?age 1 of 6 ;":\
o 1, 8-14-87 CONSUMERS POWER COMPANY PALISADES NUCLEAR ?OWER PRECISION CORPORATION IN-SERVICE INSPECTION QUALITY CONTROL PROCEDURE CONTINUITY TEST OF TENDON WIRES ':itle M.611-. -3 Q.fl. Date Title G1.. ./} . Date 'w Dat:e 8* 13*8"}-*
~~lsql0-5.pal l~~
~~1. _ PURPOSE ""D HB ?SC PROCEDURS SQ 10.5 CONTINU:':'Y MAY 20, 1987 Page 2 of 6.~~
procedure will establish the requirements for performing a Continuity Test of tendon wires for purposes of visual and evaluation of, tendon wires for Post-Tensioning System during :n-Service (surveillance) Consumers.Power Company's Palisades Nuclear Power ?lant. ffi 2. SCOPE The Continuity Test shall be performed when a quantity of 3 or more tendon wires -are found to be Protruding/Unseated during the Buttonhead Inspection of PSC Procedure SQ 8. O. Also, a Continuity Test shall be performed on every wire of a tendon to be detensioned. ffi2. 1. The Continuity Test may be performed at the request of the Owner for tendons other then those that are scheduled to be detensioned.
3. rtES?ONSI3ILITY As stated in PSC Procedure QA 4.0. 4. QUALIFICATIONS As stated in PSC Procedure QA 4.1. 5. EQUIPMENT A calibrated tape.line shall be the only Quality control equipment required to perform the Continuity Test, except where calibrated hydraulic devices and gauges are used. 6. PRECAUTIONS
6. 1. CAUTION -WHEN PULLING INDIVIDUAL WIRES, NEVER EXCEED THE YIELD STRENGTH OF THAT WIRE WHEN PULLING WITH THE PULLING DEVICE --9425 POUNDS_. 7. PREREQUISITES

1. 1. The Grease Can will be removed and grease samples lsql0-5.pal

~~7. 2 . 7. 3. 7. 4. 7. 5. Dl\9 ?SC PROCEDURE SQ 10.5 TSST MAY 20, 1987 ?age 3 o-=: 6 *The Anchorage Ins9ection wil.l be cornp:ete, with wires in evidence.~~
The tendon will be Detensioned; it also have been for Forces. Each wire that was determined to be as a result of the 3uttonhead o= ?SC Procedure SQ a.a will be adequately identified either by marking, tagging or reference to Data Sheet 8.0. The anchorages at each end of the tendon will be pushed back about 12 inches. 8. CONTINUITY a
1. 6. 2. a. 3. a. 3. a. 3

8. 3. The Protruding/Unseated wire shall be -. ... -
... ea. The Tendon Surveillance Wire ?uller shown ir-Figure 2 of this procedure shall be attached to the wire to be tested. The wire shall little force pounds. be pulled with Wire Puller using as as possible*, but not to exceed 9425 1. 1 . 1. r= the wire cannot qe moved by hand, acceptable to use any mechanical .: ... .. "1 * .... ... sna-..1. oe device to accomplish that purpose, such as a "Come-Along 11 , 11 Chain-Eoist", 11 Chain-Pawl" or hydraulic cylinder.
1. It is unlikely that but the hydr.aulic cylinder will be able to exert such an amount of force so as to yield or break the wire. Therefore, hydraulic devices shall be calibrated for area and controlled for force through a calibrated gauge or controlled for maximum force through a locking valve to control amount of pressure to be exerted. 1. This hydraulic device and gauge shall be checked for calibration or pressure control prior to being used for the first time and after the completion of the surveillance.
~~lsql0-5.pal~~
8. 3. 1. 2 . 8. 3. 1. 2 . 8 . 3. 2

8 . 3 . 1. 3 . 8. 3

1. 3. a. 3. 1. 4. a . 3. 1. 4. lsql0-5.pal l 2.0 ?SC SQ 10.5 cmn:NUI'!'Y T::::S':' 20 I 1987 ?age 4 o-=: 6 There remains a possibility that the might not be moved by a limited force. :Z:"t may be possible to break wire loose with force in excess of 9425 pounds.
~~shall only be undertaken with the consent of the Owne:::-'s Z!'lg.:.nee:?:' for the In-Service Inspection and the ?SC Const:::-uction Manage!'.~~
~~2. If it is decided to exceed the cont:::-o:~~
force, the amount of fo:?:'ce used to that wire shall be documented and evaluated for impact on the strength of the wire and the force to be applied to the Retensioning of the tendon. QCD-Document the maximum !'orce used to move t!le wire on Data Sheet 10. 5, if over 9425 pounds. 7he wire shall be considered continuous if it can be observed to move at the opposite end of the tendon. 1. QCD-Document that wire as continuous Data Sheet 10.5. If the wire cannot be observed to be moving; it could be broken and the pulling shall continue until that wire is removed. 1. QCD-Document that wire as discontinuous on Data Sheet. 10. 5. As the wire* is drawn it shall be for condition and to determine the cause of breakage, if possible. Document the condition of the wire using PSC SQ a.1, Evaluation Criteria Tendon Wire/Buttonheads. Also document, where possio.!.e, the reason for breaking. .... 0. a. a . 8 . a. 3 . 3. 3. 3. 3. 4. 4. 1 ... . 4. 5. 1. 5. 2 *. 2. 2 . ?SC SQ 10.5 CON':':?-IU:7Y TES:' 20, 1987 ?age 5 of 6 QCD-If the wire is 3roken, it shall be shown as broken on Data Sheet 8 . 0 and added ,to the tat a:;. o = 3roken/Missing Wires and the Code Symbol modified to re:lect 1 . 2 . If any or a..:.l a: the Protruding/Unseated wires since original or previous surveillance are found to be broken and when added to the amount of Broken/Missing Wires on Data Sheet 8. 0 totals l or more, it shall be necessary to notify the Owner of this concii ti on in accordance with the requirements of ?SC Procedure SQ a.a, Section 9. It shall be to continue working and notity the Owner at the earliest 09portuniti, but within 24 hours of. discovery. If any or all the Protruding/Unseated wires have been determined to be continuous, each shall be reinspected for Protrusion after Retensioning to see if they have seated themselves. An evaluation of that condition shall be performed-after Retensioning.
1. QCD-I f a n y o r a 1 l t h e Protruding/Unseated wires remain unseated after Retensioning, it shall be reported as required of ?SC Procedure SQ a.a Section 9.6. 9. DOCUMENTATION

9. The items requiring documentation shall be documented on Data Sheet 10.5 qr to Data Sheet 8.0 of PSC Procedure SQ a. o. 1. Some information may be required to be posted to Data Sheet 8.0 of PSC Procedure SQ lscp0-5. pal l I
~~10. ATTACEMENTS~~
~~o. . .I.~~
Data Sheet: 10.5 .: 0 . 2 . Figure .2

lsql0-5.pal "D \'-...u ?SC SQ 10.5 CONTINUITY TEST MAY 20, 1987 Page 6 of 6 TENDON SURVEILLANCE WIRE PULLER -FIGURE 2 1) I 2-.::) PSC PROCEDURE SQ 10.5 CONTINUITY TEST FIGURE 2 MAY 20, 1987 Page 1 of Revision 0 This is submitted for information only as the final product may vary somewhat from this design. Not a Quality Control Device. , ...... NOTES: . 0 fi/L }' 1. Tha nut with the pulli.ag riag welded to it may be replaced with ao aya au'-* Z. The anchor head muse be puahad incc the trumpet to give a cle;ar di*tanc" a! at le .. at one !oat between buttanheada and aacha .. bead ia o .. de .. to u*e this tool. This perniit* the wi .. e* to muv* apa .. c *u the tool will alip ave .. the buLtonhead*.
PSC SQ 10.5 CONTINUITY TEST DATA SHEET MAY 20, 1987 l Page 1 of 1 Revision O CONTINUITY TEST -INSPECTION DOCUMENTATION PROJECT SURVEILLANCE NO. YEAR ___ _ TENDON NO. TENDON END/BUTTRESS NO. UNIT----Row/ No. I Continuous I Force if Posted I Corrosion I I Q.C. iWire Over 9425 Broken to DS 8.0 Condition COMMENTS Signoff 1 -3 2 -6 3 -9 4 -10 5 -8 6 -6 7 -6 8 -6 9 -8 10 -10 11 -9 12 -6 *-3 I I I I I I I I I I I I I I I I I I I I I I I I I I I Row Wires 1--3 2-6 3-9 4-10 5-8 IQ-6 7-6 8-6 }---+-9-8 12-6 -------13 -3 Q.C. Review------------ Title I I I I I I I I I I I. I I I ! I I i I I I I I I I I I I I I I I I I I I I I I I I I I I I I Note that this form can.be used to verify up to 17 individual wires in columnar fashion; if more than 17 are to be verified or if the entire tendon is to be verified, then a row by row inspection shall be performed. Orient the anchorage sketch with the Heat Code Identification and note the wire number as it appears in each row starting at the left side in each row. The Corranents Area shall be used to identify particular wires or provide inspection remarks. Level __ _ Date --------
~~1)lZS ?SC SQ l:.O TENDONS Y!AY 20, :987 ?age : of :4 . ,~~
~~o .,,,-v ... s-o'-1 , * --.!.\ -, o --4';.-o I CONSUMERS ?OWER COM?ANY ?AZ..ISADES NUCLEAR POWER PREC:s:oN~~
N-SERVICE INSPECTION PROCZDURZ RETZNS:ONING TENDONS fu?::-e;iared by T.! t2.e /Yl?IZ.1 Q .fl. Date 8'-13-8'? ) & Approved by Title Q. fl,, Date 'i?-J J-S? & Approved by f2 6.l.9?14&4) rn.; ... i e Date
~~Br ..r..-.__ lsqll-0.pal r .~~
1) l2...0 ?SC SQ 1:.0 YiA Y 2 0 , ::. 9 8 7 ?age 2 a= :4 procedure wiil Re t e!'ls i O!'l.i ng Te!'ldons a=-::e:-visua.:. inspection, -::es-:: ing anC. evaluation during :n-Service Inspections (surveillances) a= ?ost-Tens.:.on.:.ng System Tendons o=
Power Company's ?a:.:.saces Nuclear ?ewer Plant. As stated in PSC QA 4.0. As s-::a-::ed in ?SC Procedure 4.:. gauges and test necessary for Control activities will be itemized in ?SC ?roceduie SQ 4.0. 5.
5. 5. 5 . 5 . 5. 6. --*-------

.s.I. ':'endon Surveil:ance Progra::.
Safety for the following items that apply both for tendon force contra: and personnel sa!ety. 1 Section 3. 2; Stressing Operations: Overstress Fo::::-ce . 2 . Section 3. 2. 2; Personnel Safety 3. Section 3 . 3 ; Stressing Adapte!': Full Engagement
~~4. Section 3.4; Anchorage Engagement:~~
~~Ful.l Engagement~~
5. .section 6.0; Con.struction Safety: Personnel Safety OUAL:i:TY CON':'ROL All Quality Control Documentation (QCD) points noted in this procedure are Hold Points. The work shall not progress past or through a QCD without a verbal release f:-om the Inspector.
~~The required information or evaluative data shall be documented on Data Sheet 11.0. lsqll-0.pal~~
n121 ?SC SQ :l.O R3T3NS:ON T3NDONS Y.A Y 2 o , : 9 a 7 ?age 3 a:= .:...;. All

will be and
~~8. MEASUREMENTS~~

*-

a.
... o. a. 8. 8. a. .I.. 2. 2. 2 . -------* ---------*- of tendon elongation or height sha.:: be performed w!th ca:!brated stee.: ru:e:-s in tent!'ls of a::.! !ncn ( O .100 11). The measurements shall be interpolated to the nearest 0.050". See Sketch 7.0 at the end ot this procedure. ' .I.
~~2 . A steel caliper may be used to take the elo::.!gat!on~~
~~teasure=ient.~~
~~Or..e *caliper *blade Sl!a..:...:.~~
~~ie p.:aced against the bearing plate and the other blade placed the bottom of the anchorhead.~~
The caliper blades shall be parallel to the tender.. measurement. W!!en the parallel condi t!on is the blades shall be locked and the cali?er withdrawn without disturbing blade setting. The caliper blades shall be p.:aced or.. the steel ruler and the determined. See Sketch 7.0 at the end of this procedure. Tendon elongation shall be performea cy measuring the distance between the bearing plate and the bottom of the anchorage for each end of the tendon except f-0r Vertical Tendons, which shall be measured at the top only. PRESSURE GAUGES Measurements of pressure (tendon =orce) shall be measured by calibrated pressure gauges capable of being read directly to 2-0 psi. 1. 2. View the gauge face from a plane of view direct:y in front of the indicator needle to avo!d parallax errors., Gauge readings shall be to nearest 10 psi. lsc;:11-0.pa.l
~~9. 9. 9. 9 . 9 . 9 . 1)\2-B ?SC SQ 1:.0 TENDONS MAY 20, 1987 ?age 4 of 14 :':ie a=~~
ope:=-at:.on is to i=;>ar-: araount of stress into a tendon or in o::-der ::::.a.:.r..ta.:.::-2 t.::e U::li ty, oa.la::lce and an.aunt of forces to develop the required Design or ?redicted Tendon ?o::-ce. sha.:.: oe using*-::he =orce as applieC the original at o-£ e::::ec-::ive wires. This w.:..:...;. 9rovide a -..:.n.:.::or::: syste:n of contra: for -::.::e acqu.:.s.:.t.:.on of da-::a and evalua-::::on dur.:.::lg future surveillances. ..;. . 2. 3. 4. Tendons should be on both ends o:: a tendon in a and controlled
~~.anner WCe!'lever~~
~~?OSSible.~~
~~':iere ::lay be Ci:'CUi.lStances where it may not be possible to stress both ends of the tender.. simul-::aneous:y or where only one tendon end requires or ca!1 be stressed.~~
Adequa-::e com="'..!nication shall be ma.:.n tained betwee!'l oath ends a= tl'le te!"!don the taking a:: lifto:::: readings for simul-::aneous stressing O?erations. Vertical Tendons be single* end Retensioned from the Dome. 1. the a9plicat!on of to a that is being simultaneous stressed from both ends, neither end of the tendon shall exceed the other by more than 1000 psi. For example, if End 11 A 11 has moved to 2000 psi, the load at that end shall be held until the Opposite or "B" End has accieved that value, then both shall to the next value. 2. Al: data shall be on Sheet 11.0. QCD-Document the exterior surface temperature near the tendon and the identification and calibrated status of the thermometer. Also document the ambient air temperature. If necessary, lubricate compound. the anchorage threads ...... wi ... n QCD-Document the amount of effective wires in each of the tendon. Refer to Data Sheet a.a (8.3.7.3.) for each tendon end. lsql 1-0. pal*

~~9. 5. 9. 5. 9. 5. 9 . 5. 9. 6 . 9. 6 . 9 . 6 . ?SC SQ 11.0~~
v!AY 20, :987 Page 5 of 14 Couple the to each anchorage on that tendon. 2 . 3. 3e su=e that signi:::icant

distance, aoove ancho=age
ace. do !'!Ot a one inch or more, Otherwise
.:"t;..:..:. of the st=essing adaptor mav bend the wire ave= on a:i.cho=age face. 3e the anchorage does =ecess !tself inside the stressing adaptor during co"t;.p.:.!ng. Otherwise the stressing adaptor will seat on the shim stack and will not be capaole of being unthreaded from the anchorage. QCJJ-Document the ram and gauge identification the calibrated status of each. A.:.so note Calibration Constant, K = and Rar.i Area. a!"'.C. the ...... .... :le Determine the ?orce, Overstress Force and Lockof::: ( .:.i:::tof:') Force or pressure values for that based on the following requirements:
2. ?:::ete!1.sionir..a

s'o:-ce ( P':'1' l ':'hat force necessary to bring the tendon into a lightly stressed condition to re:nove s.lac:<: and the buttonheads.
~~This force establishes the base fa= :3:.:. ongation Measuremen"t.~~
'he ?retensioning Force for each tendon to be Retensioned shall be seen in the Retensioning Section 3, ?SC Procedure SQ 11.:. Overstress Force ( OSF l 'I'ha t: :=o:-ce at which maximum elongation is determined..
~~Ove:?:stress values for each tendon to be shall seen in the Rete:is i oni:ig Data, Section 3, ?SC ?=ocedure SQ 1:.1. lsqll-0.pal~~
6. &9. 6 . 9. 6. 9. 6. 9. 6 . 9. 7.

9 . 7. 3. 5. 6. 7. :Dl30 ?SC SQ ::.C 20, : 987 ?age 6 of 14 :Soc!< C"'"' Fo!'ce r:.o::n fo:::-ce at whic:....
~~the te::;.don load :s t=ansie!':::-ed to the =ro= the and is !'e?!'esentative a= the fo!'ce at which the~~
~~.:=ta=f occurred the Mani to!'.ing of ':'end.on Force. Refer to Data Sheet 9.0 for~~
't er.don. =:ce force bei:;,g of p:.us 6% and s!:.a::. be :.c. to a to:.e!'a:;.ce 0%. :t the tendo:::. was :.:=ted a== at :ess ?:::-estress shown i:;. ?SC ?:-oceciure SQ 9.:, that tendon shal: :ocked o== at a fo!'ce value equiva:.ent to the ?redicted with a tolerance of plus 6%, minus 0%. The ?restressing Force va:ues will be fou!'ld ir:. ?!'ocedure SQ 9.:. The Rete:;.sioning forces required for tendon 3:ongation, ?TF and OSF wi:l be seen in Section 3 of ?SC Procedure SQ 1:. 1, with the Calculated di=ensions. the Calculated ?TF, Step :, Step 2, and OSF Fo!'ces and ?:-essures. the Calculated Zlongation for each increme:;.t. ?ost the Value to (9.:0.6), where it is being used fa:::-compa:::-ison to Act"..lal Liftof:f Va:-.ies. The Required Li!to:Ef Value will be taken Data Sheet which was documented
~~=o'!' Mani to'!'.i!!g the Force of the tendon being~~
':'he +* ... !'le t:ie never be stressed beyond 80% Guaranteed Ultimate Strength (GUTS) ef=ective wires remaining in that tendon. of a:= Determine the theoretical (calculated} elongation for Ste-;l 1 ( 350 kips), Step 2 ( 600 kips}, Li::toff a:ld Overstress. Step 1, Step 2 and. Overstress will be in the Tables shown in Section 3 of PSC P::'ocedure SQ 11. 1. The Force to be used for Li!tof!' 3longation measurement shall be determined from the Average Liftoff Value acqui:::-ed for that tendon from the Monitoring of Tendon Force, Data Sheet 9.0. .L
~~QCD-Document the calculated elongations for Step l, Step 2, and Ove:::-stress.~~
~~':'here is no calculated value for Liftoff Elongation. lsqll-0.pal -I~~
8. 9. 9 . 9. 9. 9. 9.

9. 9. -9. 9. 9. 9. -9 *. 9. 9. 9. 9. 9. ::D l3l ?SC SQ 11.0 Y..A Y 2 0 , :. 9 8 7 ?age 7 a:= lt. CAUTION -ONCE ACTUAL STRESSING BEGINS, THE RAM MUST NEVER BE EXTENDED TO THE FULL LIMIT OF ITS STROKE. HOLD THE EXTENSION TO AT LZAST 0.50" LESS THAN THE FULL STROKE OF THE RAM. 2. 2 . 3. 3. 4. 4. 5. The shim space each end tendon shal: be approximately equalized by stressing units. (Teamwork is espec!a2.ly ihlportant from on until the stressir.g is completed.)
The two stressing crews shall verbally o! space, or adjust it as necessary. This shim space, or distance from bearing back the should be pla-::e to the tel y equa: a-:: ends. Once the shim space is approximately at end of wil: be to equalize the shi:::. space for single end stressing ope:rat!ons, the ram or oe pressurized to the Force value '!or the a::iou:lt o'! e::fect-i ve wires rcrnain_ing i::l the tendon. 1. QCD-Do cu:.nen t pressure .... .. ne in psi and in kips and the Actual Measured at the Actual Continue pressurizing the ram past ?TF to Step .. ( 350 :tips). ... . QCD-Document the Measured at st: ep 1 and t:he Act:ua.: Force and Pressure observed at Step 1. Continue pressurizing the ram past: Step l to Step 2 { 600 kips) . 1. QCD-Document Actual E:ongation Measured at Step 2 and the Actual Force observed at Step 2. Continue stressing to the Overstress Force (OSFl
lsqll-0.pal

9. 9. 5. 9. 9. 5. 9. 9 . 6. < -.. 2 . ?SC SQ ::.O TSNDONS MAY 20, 1987 ?age 8 of 14 It may be necessary to the tendon if the ram is short to reaching overstress.
~~Stage stressing is accocplished by the load at eit!:"ler end o:: t!:"le tendon wnen the stroke lir.iit .:.s :-eac!'led.~~
'he ;ml:rod sha.""..l be adjusted for the new stroke licit and st:-essing continued as cited below. QCD-Doc'..l..':lent the Ove'rstress Pressure reached and measure the elongation of the tendon. Calculate the Actual Elongation by the Elongation at ( 9. 9. 2 .1) fror.i. the Elongation at OS? (9.9.5.2). Measured 3longation and Actual Li=to=f Force Values will be posted a::ter shies have been replaced and Laken.
~~!1.eight and L!=tot= .?:valuation .: , ,~~
ie .identical . practical purposes, Calculate the variation between the Actual during Su:-veillance and Measured Elongation at Original Installation using the ---* -'= -; (Measured Elongation Surveillance) minus !nstallationV d!vided by Elongation 100 (Measured Elongation Installation)
&9. 9 . 6. The of boLh ends of the tendon during the Surveillance shall be compared to the Original Installation or Previous Measured Elongation, whichever !s :more .current, ::or both ends of the tendon and should be around plus or minus 5%. It shall not be necessary to provic;ie a comparison of any other inc=ements o= &9. 9. 6 .
~~lsqll-0.pa.l~~
~~2. Elongation.~~
~~QCD-Document the percent of variation, i= any. Document the calibrated status device . ft'J>]) I rJ Fo. identi=ication and o= the measuring~~
~~9. 6 . 9. 9. 6 . 9. 9. 6; 9. 9. 6. 9 . 9. 7. 9. a. 9. 9. a. lsqll-0.pal~~
"!>\33 ?SC ?ROC3DGRE SQ i:.O MAY 20, :987 Page 9 of 1.4 3. r= the Measured when to t!'le Calc"..l.:.ated s.:ongation is r..ot within the plus or minus 5% tolerance, the load shall be 4. 4. 5. , ::ed\.lced to zero anci Sec-::ions
9. 9.: th.?:""ough 9.9.6.2 repeated.

= the elongation does not the tolerance after the the sha.:..:.
be noti=ied o:: ... .,e. "" -=" c" .,.., as ... _ea* -S *
~~o *-.... e.:..-~~
~~.... oy ec-:::.on..;. o:: ?!"ocedure. QC:J-!Joc.u:::en't the acce?tance o:-acceptance o:: the elongation and the of the applicable.~~
fin the j"..idgemen't of t:'"le ?SC Construction St:.perintendent it is that either or both elongation

-eadings were un::a.:r or inaccurate, it will be acce?tarile to re?eat Section 9.9.6.3 to verify the accuracy o:: the elonga"tions.
the elongation variation is the work shall continue as follows.
the ram reducing the force from Ove!"stress to a point about 100 kips above Lacko:::: out be.:.ow Overstress and p:::"e-;>are to install the shim stackS. As a guide, the original shim Stack height should be considered as the starting point for achieving the restoration of force. At any point prior to or du::-ing stressing, the field crew shall prepare shim stacks of uniform thicknesses, so when the are placed, the height differential between individual stacks shall not exceed 0. 0625 inches, there*oy maintaining the integrity of the established
~~1 *--... n ... _-,.,_e *oea .... ""'g '"'"'_-'ate and par a ..i. e...:. 1 s :n o e .. wee.. .. _ --.... oJ -anchorheaC..~~
1.
~~3adl y def or:ned sn1?:is should be re:;Jlaced by new or undeformed shims of equivalent thickness.~~

_J

~~9. 9. 9 . 9. 9. 9 . 9. 9. 9. 9. 9. 9 . 10. 9. 9 . 11.~~
~~lsqll-0.pal~~
?SC SQ 11.0 7ENVOXS 20 I :987 ?age 10 of 14 A=-::er the Lacko== point has been reached s:!ght!y higher, -::he shi=s sha:: be p:aced the bear*!!'!g plq. -::e anci. anc!"lorage !n ciia::iet:- ica: l y O?posite pa!rs. Con-::!::.t:.e
-.:. __ .:.::g t:-i.:.s gap with shims ....., __ ... -... a s:r.a l l can enough space be lowe!"ed to re!:l.a.:.!".s so :oac w.:. t!"l.:.n

-az:.qe.
sh.:.::i ga? sna.:.l be :'i:.:ec "::o the nearest 0.12:5" increme!1t, as s!:..:.::'.s a.,..0 t:.sed .:.::::. t:iic:.<::-:.ess a:' :ess tn.a:::i. o.:25". 1. .... . While the shims are being placed., space be'tween the stacks of halves =or the first in c.:.rect contact with the anchorage no-:: exceed a space of 0.1875 inch. The re!:l.a!ning shims in the shim stack may be placed with a larger spac!:1g but shall no't exceed 0. 250 inch
'he fol:owing control condit!ons will be observed curing placement:

2. anchorhead should automatically ce!1.ter itself to within 0.1875" of the center of the tru=pet when placed on the bearing plate or shim stack, a= equipment design relationships.

= an excess of 0. 1875" is no<:ed, tha-:: anchorhead shall be reset. part of the anchornead shall overhang the shim stack. Depressurize the ram to the locko== force. Adjust the shim stack height as may be required to achieve force. Any tendon raay be stressed, detensioned, and restressed any of tines providing overstress pressure is not exceeded.
This may be necessary to accomplish distribution of or verify any action or activity after the tendon has been stressed. It will not be necessary to write a nonconformance to document these actions, anc be at the ic control and option of the ?SC Quality Control Inspector .
~~9. 9~~
~~9. :o. 9. :c. 9. 10. 9. .:!.O. 10. -9. 10. 9. 10. :2. 1)135 ?SC SQ :1.0 RETENS:ON MAY 20, :.987 Page 11 oz 14 The ran pressure shall be reduced to zero.~~
~~the correct =orces have been applied to the tendon, the =allowing liftoff be !)er+/-:'or:ned. 2 . 3. 4. 5. 5. rams in~~
~~iftoff is achievec, not to exceed overstress p::-essure.~~
With the load off the shim stack, feeler gauge (about 0.030), into each The gauges should be located about apart and approximately centered. i!!sert one shim stack. 1 ao deg:-ees Reduce the. ram pressure until the load is reseated on the shim stack. *It is not necessary to return to zero gauge pressure, but at least to a point about 1000 psi below tn-e seating pressure of the load on the shim stack. Gradually pressurize the ram while pulling the feele!' gauges. The poi!'lt at which the feeler gauges come loose and can be withdrawn is the liftof= point. readings should be equal for both halves of the shim stack. Sect!ons 9.9.10 through 9.10.4. until 3 consecutive liftoff readings have been taken, which are within 25 kips of each othe!'. QCD-Document the new Actual Liftoff Value. the new force or oressure readings for each shim stack on-Data Sheet 1:::.. 0 for this tendon. Place a Circle around that Liftoff Value that was the last to have the feeler gauge or shim !'emoved. (The last shim to come loose.) Do not the Values for the stacks. Stack 1 will always be Stack 1. lsqll-0.pal
9. : 0 . 5. 9. :o. 6. 9. 10. 6 . '9. 10. 6. 9. 10. 7. lsqll-0.pal

2.
~~?SC SQ 11.0 TZNDONS Y!A Y 2 O ,~~
~~1 9 8 7 ?age 12 of 1.; QCD-?ost the C.:!.rcleci I.i!'to:':'~~
Val-..ies to the Circled :. i f-:: o-:: f Col Ur:ln. :r:la ':'" :, e possible to have the Li!'to:':' occ-..:.::- i:::. each shim stack. Add the Circled :::.iftof!' Values and c.ivic.e by 3 to get the Act"..J.al Average. ?ost the Act*...:.a.: Ave!'age. Calc-...:.la-ce the Force Va:.ue* a:::.C. e:::."::e:: as I.O:::' i:i. ki-;:is (9.9.5.2). A:so docu::ient the . Liftoff .whic:i is sa.ce as t::.e Stac!< height. The liftof! force for a retensioned te:::.don shall be acceptable i:' it is equal to, but not in excess of 6% greate:::- t=:.an the lift off force that was documented
'or that tendon during Monito!'ing of Tencon Force for or as doc'...:.::iented fa!' Retensioning Section 9.8.7.2. :or as current :n-Service Ins?ection the increased force required stated in Procedure SQ 9.0, 2. If the lifto:== :'orce for a retensioned tendon cannot be !'estored to the force level specified by Section 9. :o. 6 above, tha't tendon force shall be to the shic s":ack and the ram The
~~shall be checked to see if any more 6!' buttonheads have failed and the Owner notified of the deficiency.~~
~~Operations shall continue at the direc-:ion of the Owner for this tendon. Document the Force for the Opposite of the Tendon, This End of the Tendon~~
~~and the Force for the Total Tendon.~~
the acceptance or of the liftof!s and notification of the Owner, if applicable. It may* be necessary to develop special procedures to provide further evaluation of a deficient tendon. If the lifto:=!s are acceptable, the load shall be transferred to the shim stack and the ram pressure reduced to ze?."o.
~~9. 9. 9 . 9. 9. 9. 9. :o. 8. 10. 9. :o. 9. :a. 9. -u 13 T-?SC SQ ::.O RETENS:ON MAY 20, 1987 ?age 13 o= With the rar.i at zero force 'or pressure, be uncou9led the anchorage.~~
shal.:.. A vis<.:.al examination of tendon just e!ls i oned, sha..i. .l ::,e t:o dete!'rrtine i := any wires have broken stressing. The nu;:i::,er of add it :.anal , w i :::-es or *;:,u-t-tonr..eads tj_a-.: have broken or a:::-e m!ss:.ng shall be document2d.
~~2. QC:J-Doc:::::lent addi-:::.o::-i.a.l~~
~~iro:.:en/::i.:'..ss:.ng wires/buttonheacs on Data Sheet :1.0 for later transfer to Data Sheet 8.0. QC:J-Document the shim~~
~~=:.nal acce91:ed i:.=tof=. -.. -neign ... for the 10. 9. 3. QC:J-D o c u :;i e n t t h e c o n d i t: i o n~~
~~o = Protruding/Unseated wires f!'om Sneet 8.o. :a. 9. 4. QC:8-wi:::-es for la 1:er trans ::'e!" to Da -ca Shee1: 8.0. The Retensioning is now concluded and Grease shall follow. 10.~~
The Owner shall be notified when each one or more of the following conditions are detected during Retensioning of Tendons. :o. liftoff cannot be when the overstress force or pressure of 80% Tendon GUTS has been reached, the ram shall be depressurized and all operations on that tendon shall stop, until the Owner can provide resolution of that condition.
10. 2. If one or more additional broken/missing buttonheads/wires are detected, the Owner shall be notified with a nonconformance report . .::.sqll-O.pal

10. 3. '"]) \ 38 ?SC SQ 11.0 Y!A Y 2 0 , : 9 8 7 Page 14 of 14 If the tendon Lift Off Force is not to or is in excess o! 6% greater than the force that was documented during Monitor.:.ng of the Tendon Force for the current In-Se:rvice

nspection or as-doc"..l.rnented fa:::' the increased force required for Retensioning as stated .:.n Section 9.8.7.2 a::* ?SC P::-ocedu:re SQ 9.0, t!"le Owr:.e::::'
sha2l be notified by a nonconformance report. ffi:o. 4r * -.;: t::.e va::-.:.atio::l between t:"1.e Measured 3::onga-:::ic:in a-::: * . . --. 11. Installa-:::ion and the Measured during Su:rveillance exceeds plus or minus 5%, the Owner shall be notified. requ!:ring in this ?:rocedu:re shal: be documented on Data Sheet 1:.0. * .I.. 2. 3. Data Scee-::: references the applicable section numbe:r of this procedure for each point. Some information f:rom Data Sheet a.O of ?SC ?rocedure SQ 8.0, which has a:ready been started for this tendon, shall :::"equire post!ng onto Data i:.o. Some information from Data Sheet 11.0 shall require posting onto Data Sheet a.a. 12. ATTACHMENTS .:!..2. Data Sheet 1:..0 12 . 2. Sketch 7.0 lsq.:1-0.pal
TENDONS -INSPECTION DOCUMENTATION PSC PROCEDURE SQ 11.0 RETENSION TENDONS DATA SHEET 11.0 MAY 20, 1987 Page 1 of 1 /;, R e v i s i o n . O 1, 8-14-87 PROJECT SURVEILLANCE NO. YEAR----TENDON NO. TENDON END/BUTTRESS NO. UNIT----(9.2) Concrete Ta'tlp. ___ F Ther.n. No. ___ _ Ambient Ta'tlp. ___ F. Therm. No. ___ _ Recal Date Recal Date --------(9.4) Amount of Effective Wires (From DS 8.0 -8.3.7.3) -------OC Signoff (9.5.3) Ram ID Recal Date Ram Area K= __ Gauge ID Recal Date Daily Check ------CALCULATED FORCE FOR ELONGATION MEASUREMENT AND RETENSIONING Overstress shall not exceed 848 kips for a 90 Wire Tendon. (9.6.6.) PTF = kips Pressure psi (9.7.1) Step 1 = kips Pressure psi Elongation in. Step 2 = kips Pressure psi Elongation in. LOF = __ kips Pressure psi OSF = __ *kips Pressure psi Elongation in. TUAL OBSERVED FORCE AND ELONGATION MEASUREMENTS .2.1) PTF = __ kips Pressure psi Elongation in . . 3.1) Step 1 = __ kips Pressure psi Elongation in. (9:9.4.1) Step 2 = __ kips Pressure psi Elongation in. (9.9.5.2) LOF = __ kips Pressure psi *Elongation in. OSF = __ kips Pressure psi Elongation in. TOTAL ELONGATION (9.9.5.2) minus (9.9.2.1) = in. , (9.9.6.2) Elongation Variation Ruler ID Recal Date------ file 9. 9. 6
~~4) ELONGATION:~~
Accept: 0 YES D NO Notify Owner: (9.10.5.1) ACTUAL LIFT OFF VALUES: (9.10.5.2) CIRCLED Stack til -1 Stack 02 -1 Actual 1 psi 2 2 2 psi ' 3 3 3 psi (9.10.6) Required Liftoff Values _____ kips Actual Average ---------psi (9.10.6.2) FORCE: Opposite End' __ kips.This* End __ kips. TOTAL TENDON __ kips LIFTOFF: Acceptable DYES ONO Notify Owner: __ NCR No. __ _ (9.10.9.1) Additional broken/missing wires __ Amt. __ Engr.Notified: ___ _ (TRANSFER AMOUNT AND LOCATION TO DATA SHEET 8.0) NCR No. ____ _ (9.10.9.2) Final Shim Stack Height 01 #2 (9.10.9.3) Protruding Unseated Wires (from DS 8.0) Seated Unseated __ _ (9.10.9.4) Additional Protruding/Unseated Wires (TRANSFER AMOUNT AND LOCATION TO DATA SHEET 8.0) Q.C. Level __ _ Date Title
~~'"D 11.fO ?SC ?ROCZDURE SQ ::.l ?SC ENGINEERING DATA 20, :987 ?age l a= 7 R:::v:s::oN o * , ffi ?.:::vrs:mr~~
~~, s-:4.-87 CONSUM:SRS POWER COMPANY ?AL:::: SADES NUCLZAR ?OWER~~
~~?REC:SION COR?ORATION IN-SERVICE 'QUALITY CONTROL PROC3DURE PSC ENG:NEER:NG DATA &Prepared 6Approved by ffi. Approved by /J&fin.4.A.41 =:it:.e /J1G/d1>Q.tl* Title J ft2 -H~~
~~Title ?If, 11 Date Da"t:e S,..13-tf)~~
~~Jate ,f-/3 *B?-~~

2

2 . 1) I ?SC SQ ::.: ?SC DA'::A 20, 1987 ?age 2 o:: 7 PUR?OS?::
~~procedure w.i.:.l -::ie ?SC for the Retensioning o:: a::ter the -:::endon nas been Detensioned~~
~~or pur?oses ot Anchorage and Sample Wire Removal from the of Power~~
?a.lisades Nuclear Power Plan-::. ':'e!'ldo!'l desig!". ::or X-..=.clear ?owe= ?lant ?reject was based on 90 wires. requirements for the Retensioning of Tendons been described in PSC Procedure SQ 11. 0. While there was some mention of the force values to be *applied to a tendon in that Procedure, that was only intended as general i:i:!'ormation. This Procedure will provide the .required Engineering Data for the Retensioning operation.
1. The data shown herei:i shall establish the requiremen-:::s
or tendon elongation, P'::'E' a!1.d OSF for tendon e.:ongation during the Retensioning .of Tendons and the Predicted Forces that affect each Surveillance Tendon. 1.
FORCE l?TF} The Pretensioning Force to be used for the Retensioning of with 90 wires will be about 150 Kips plus or mi!1.us 3 Kips, which accounts for the smallest inter:;>olated pressure gauge reading of 10 psi. To determine the gauge pressure reauired, divide the PTF (l50 by the ram area: The PTF removes the slack from'the tendon and provides a baseline nur.iber for elongation measurement. The Table seen in Section 3 o! this Procedure will provide the required data for the Retensioning of Tendons . lsq:1-1.pal
2. 1. 2. 2 . 3.

2. 4.

lsqll-1.pa:.
~~DIY-2 ?SC SQ ::.: ?SC Y!.AY 20, :987 ?age 3 of 7 The Overstress Force for Elongations is that :orce which must be achieved in order to develoc the~~
~~!=ted at= dicension in the of tendon elongation to the original or ca..: c-:.:..:.a ted e:.onga-:::ion.~~
~~'::'-is :n:.gh t ::lot *::::ie the same Overs-:::ress~~
ifo::-c2 ide!::.. ti:: ied as the ":JO
xcz:::.::i

-:'-e Cverst::-ess Force :or -::::i..:.s surveillance will be the same as used =or Original :nsta.llation and shal:. be based on the remaining E!'!'ective Wires. All tendons whether Dome, !:or izonta.i or Ve::-tical shall not exceed a force of 848 for tendon Ove::-stress, for a 90 wire tendon. :'he Overst:-ess va.l ues shown i:l Section 3 o!' this Procedure be usec !'or purposes of elongation
-DO NOT EXCEED At no ti::ie sha.:.:. a:iy tendon *oe su.bjected to an Overstress Force which exceeds 848 Kips for a 90 wi:-e tendon. *:endo:is with less than 90 wires shall be reduced in force by 9. 42 Kips for eac!l wire less than 90 or below: W!re 3:?:eak!:ig Strength = 1:.,78: pounds X 0.8 (Baseline = 9,425 pounds X amount of wires = Overstress Force: NOT TO BE EXCEEDED. CLOP) The Liftoff Force is that force expected to be in the tendon at time of this surveillance based on the da"ta shown in the Tables provided in .?SC Procedure SQ 9. 1. The LOF arid othe!" Predicted Forces for the Surveillance Tendons will also be seen in this Table, while 2.1 will provide these values for those tendons Adjacent to the Surveillance Tendons .
~~&3. ::::::soN D3-18~~
~~?SC SQ 11.: ?SC 'Y!AY 20, .1987 ?age 4 a:: 7 ?AL:SAiJSS ?OW:'.R ?LAN:' - ANiJ E:.ONGAT:::ON DA'.:'.A 3'0R~~
~~EN:JONS AT ZLONGATION 3EY'O)ID ?5' !NC:-:ES :?orce 7orce~~
~~?"'S' Q<::::' ?D OSF 150 ! 848 i 89 148 I 838 88 j 146 i 829 87 145 ' 8:9 350 { ::<i:;::s ) 600 (~~
s ) 2.34 5.2l. 2.39 5.32 2.43 5.40 O?.

G. --r-i,-r"'
~~=..-"-J ... i\,;. 8.000 '. xxxxxxxxxx: x=occoc{ ! 1 :oocccc{: xxxxxro< !~~
~~ococcccoccc{:~~
xxxxxxx: V-124 150 848 89 :l.48 838 3.33 7.45 ::.:..375 88 146 829 3.40 7.56 87 145 819 3.46 7.68 i.x:cC':CCCCC{; }OOCCC<X '. x:COOQCCOC{ i xxxxx:<X ! . E-3F-74 150 8-<.8 89 :.48 88 146 87 145 838 2.42 829 2.46 819 2.51 ,. I 5.40 5.48 5.57 8.250 XX:CCOCOCC{l X}OCOO{Xl
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l

3. 3. 3. 3. 3. 3. 3. 3. 3. 3. . -. .... ..;.. . 1. 1. 1. 2. 2. 2. 2. 2. 3 . . 5. 6. 1. 2. 3. lsqll-1.pal
?SC ?SC 20, :!.987 5 or 7 ':he ":er..cions for ti'i...is pro jec--: w:!re based on 90 wi:-es. ?re--:e!lsionir..g Force { ?':'::?) :=or pur?oses of sf-...al.:. be as si;.cwr.. .:.r.. t.;.e for a 90 or less wire ten:ior.. For each wire .less 90, recr..:ce ?':::!' Cy 3
~~"'!e Y.Sed was a::iout 430 OVers":ress Force {CSF} for :;r.i...'"'?05es of elO!"..qation s.hall 0e as shown t..".e Table of Sec--:ion 3 ai:love for a 90 wire ":er..cion.~~
~~For eac:i wire less than 90, reduce OSF for each te..'1£ion using the :=or:nula shown .in Section 3. 2 of t!lis Procedure.~~
:ess 87 wires re::ain in ti'.e ter..don, ti:.e ?equi!'ed forces or press.a-es can 'Ce ca.:i.c.llated f::?:o:n t.."1.e formula shown in Section 3. 2 of th.is p -_ rocec.ure.

= it becomes . necessary to calcula"te a.-riy Elongation dimension, use the Section 3.3 of tii_is ?rocedure.
.,. -. . orr.:u.la snown in Tli..e Actual OVerstress Elongation sf1...own above is t..'1.e total elongation for that 170 wire te.."'ldon. The Total Actual Measured Elongation a't Ins'tallation sf!..all be cornt;lal'ed to ti'.e Total Actual E.:or..gation du:':.r..g Su..-veilla."1.ce. OVerstress (CSP) do.iring Retel"'.sior-i!"..g = (OSF During Ir.stallation} of Wires @ (No. of Wires @ Th"'S) PreTer.sio!"...ing {PTF) during Rete..'1Sioning = (150 Kips) (No. of wires@ (No
ot Wires @ Th"S) = Ir.stallation R=:T = Rete.,.,.sioning

3. /J.@ Installation Tendon Stress @ INS /J. @ (RET) = OSF @ RET OSF @ INS PTF @ RET = OSF @ INS ]) \ t 5" ?SC SQ ::.: ?SC DA7A y._u.,'f.;:
20' 1987 6 of 7 /J. @ Retensioning Tendon Stress @ RET [ (OSF @ RET -PTF @ RET) J /J. @ INS) (0.0491 in2) (No. of Wires) [ (OSF @ INS -PTF @ INS) l (0.0491 in2) (No. of Wires @ INS) J (No. of Wires @ RET) l Refer to the Data Table (No. of Wires @ INS) seen in Section 3 of this for actual OSF Values. (No. of Wires @ RET) (No. of Wires @ INS) 4 . USZ OF "X" ( C8:NS7A:.r:')
5.
~~Wi t:i use of regress.:.on an.a.:.'_;t*s:.s for t.':e ca.lib=ation of ram area, as seen in the ?SC Ram~~
?roceC.u=e where error calc-..:.lat.ion is also considered within t...11.e co:r.pt!te!' prcg::-am, t.i.':.e !'am area no re=lects the ::-aT. s.:.::e, i:ut ir..stead provides an area measurement with a correct.ion factor related to presSU!'e. T:.""lis correct.:.on factor becomes a "Co:nsta.:.t" (K), !'elated to
-am being calc-.::.lated for area. T"ne coI""..stant is a facto: 1 that cor..siders the amount of force necessary to .inte!'l"'.al resistance.
iis-Constant will vary from ra.-:i to ra':l and co*u.ld be pos.:!.tive or r:.egat.ive; t:"1at is, it :r.ay :-:ave to 'be aC.deci 0::..1 the total force to 9rovide the t!'!.:.e acn:a: force measurement:, whether that force is P!'e'rens.:.o!'..i:'..Q" Force, OVerStress Force, or LockOf! Force. The basic formula for de'terminir..g stressir.g force or st!'essir.g pressure when t.'lree are known is: A x P F = lOOO + K (Remember that "K" could plus or
~~5. 5. * .:.. . ?SC ?SC Y!..l\.":!~~
2C, 1987 ?age 7 of 7 0::1.l v ? o:-F cou.:.d ce u.:.:_'.;::c-;-m a.;.d re!!'.a.:.n to *ce ? = .::. .. A = :ta'"!l Al .. ea .:.:1 square P = Gat:ge ?!'essure in ;is.:. ; K = tan t ( g.::. ilen .::.::. Kips). :*t A= 336; ? = 4147.86; K = 8.32; F = (336 x 4147.86) + (+8.32) or F = 1393.68 + (+8.32) or F = 1402 Kips 1000 3. it becorr:es necessm..._, .:.s lc:.own force; A = to C:ete:::-n.:.:::e -:i wi::.e!! 336; = (-8.32); P = F-K x 1000 A or p = 1437-(-8.32)x 1000 336 or p = 1445.32 or P = 4301.55 .336

Prepared Approved Approved "Dlt"'T PSC PROCEDURE SQ 12.0 REPLACE CAN MAY 20, 1987 Page 1 of 6 REVISION 0 CONSUMERS POWER COMPANY PALISADES POWER PLANT PRECISION SURVEILLANCE COR?ORAT:ON INSPECTION QUALITY CONTROL PROCEDURE GREASE CAN REPLACEMENT I I

1. PURPOSE 1)l PSC PROCEDURE SQ 12.0 REPLACE GREASE CAN MAY 20, 1987 Page 2 of 6 This procedure will establish the requirements for the Replacement of Grease Cans after visual inspection and evaluation has be.en completed for the tendon end anchorages, shims, bearing plates and wires during In-Service Inspection (surveillance) of Post-Tensioning System Tendons* of Consumers Power Company's Palisades Nuclear Plant. RESPONSIBILITY As stated in PSC Procedure QA_4.0 . . 3.
~~As stated in ?SC Procedure QA 4.1. 4. EQUIPMENT There is no need for Quality Control equipment for this procedure.~~
5. QUALITY CONTROL There is no need for Quality Control Documentation in this procedure except for Section 9.3.l which shall be documented on Data Sheet 12.1 of PSC Procedure SQ 12.1. 6. PRECAUTIONS Be prepared to support the weight of the grease can. 7. PREREQUISITES

8. All inspections and evaluations shall be completed with the possible exception of Grease Replacement.
See Section 8 of this procedure. GREASE REPLACEMENT Prior to** replacing the G_rease Can, the total Grease Loss from Data Sheet 6.0 of PSC Procedure SQ 6.0 shall be known. The method of replacement, as cited in PSC Procedure SQ 12.1, shall be reviewed prior to the actual placement of the Grease Can on the plate.

~~PSC PROCEDURE SQ 12.0 CAN MAY 20, 1987 Page 3 of 6 9. ,GREASE CAN RE?LACEMENT~~
-(To Bearing Plate) 9. 9. 9 . 9. 9. 9. 9. 9 . Where the Grease. Can bolts directly to the 3earing ?late, only minor cleaning and brushing shall be necessary to prepare the bearing plate and grease can for to the bearing plate. It may be necessary to c!:lase the th::-eads in the bearing plate. 1. 2 . 3. 3. 4. 5. 6 . 7. Remove loose rust and scale; protect the tendon from dirt or debris from this cleanup. Clean any foreign material from the threaded bearing plate holes. Smear, swab or brush a coating of grease over all the exposed portions of the anchorages, bear:.:ii; p:ate, shims, buttonheads and wires. 1. QCD-Document the coating of the tendon end.. anchorage assembly on Data Sheet 12.1 of PSC Procedure SQ 12.1, by entering the quantity of grease applied* to the anchorage assembly into the area identified as (9.3.1). If the bolt cannot be properly installed in any hole in the bearing plate, a thread chaser or tap shall be used to clear the threads, so that the mounting bolt can be sufficiently tightened to compress the grease can gasket. Be sure that sufficient depth exists to permit complete tightening of the grease can flange to the Bearing Plate. Thread two aligning pins into the two holes of the bearing plate either diagonally opposite or the two holes on top. Clean and dry the flange sealing surface of the grease can. With the grease can on end, place.the gasket retainer so that the holes line up with the holes in the grease can flange and apply glue to the grease can flange surface in such a quantity so as to hold the gasket in position. Place the gasket onto the glued area and allow it to dry for a few minutes. Pliobond or a similar industrial adhesive shall be used for gluing. Wat.er soluble adhesives shall not be used.* 9 . 7. 9. a. 9. a.
9. 9 . 1. "blSV PSC PROCEDURE SQ 12.0 REPLACE GREASE CAN MAY 20, 1987 Page 4 of 6 New gaskets shall be used in the final placement of the grease can. Old or used gaskets may be used during temporary placement of the grease cans. Place the grease can over the tendon end and align can by placing it over the two aligning pins. If slotted aligning pins are used, insert the tapered wedges through the slots in the aligning pins to hold the can in place. Be sure the gasket is in place and not pinched between the grease can and the bearing plate. For vertical tendons, the wedges and pins need not always be used. The grease can bolts may be used at this time while using a hoisting device to hold the can in place temporarily.
~~1. For Horizontal tendons and Dome tendons, the grease can shall be placed so that the (in-let, outlet) is oriented in its altitude or toward the top of the containment.~~
It is possible that the grease cans may have the bushing located in the center of the grease can, in which case orientation is not required. ?lace at least one washer, standard or hardened, over each of the bolts and put the bolts into the remaining holes of the bearing plate. Tighten by hand until seated. Remove the aligning pins and replace them with bolts and washers. 10. GnEASE CAN REPLACEMENT -(To Anchorage)
~~10.~~
10. Where the grease can seats onto the Bearing Plate, but is attached with studs that threaded into the anchorage (field anchorhead or shop bushing), it may be necessary to install new grease can mounting studs into the anchorage; if the original stud threads are damaged to the extent where the grease can cannot be securely mounted. This system relies on bolting the grease can through the mounting studs with sufficient force to adequately seat the grease can and compress the gasket. 1. 2. Install the grease can mounting studs into the anchorage.
~~A thread chaser or tap shall be used to clear fouled threads when necessary . Remove loose rust and scale; protect the tendon from dirt or debris from this cleanup.~~
~~10. 3. 10. 4. 10. 4. 10. 5. 10. 6. 10. 6. 10. 7. 10. a. 10. 9.~~
~~1) 151 PSC SQ 12.0 REPLACE GREASE CAN MAY 20, 1987 Page 5 of 6 Clean any foreign material from the threaded mounting stud holes in the anchorage.~~
Smear, swab or brush a coating of grease over all the exposed portions of the anchorages,- bearing plate,_ shims, buttonheads and wires. 1. QCD-Document the coating of the tendon end anchorage assembly on Data Sheet 12.1 of PSC Procedure SQ 12.1, by entering the quantity of grease applied to the anchorage assembly, into the area ident.if ied as (9.3.1). Clean and dry the flange sealing surface of the grease can. With the grease can on end, apply glue to the grease can flange surface, in such a quantity so as to hold . the gasket i::i. position. Place tne gasket onto the-** glued area and al lo.w it to dry for a few minutes. Pliobond or a similar industrial shall be used for gluing. Water soluble adhesives shall not be used. 1. New gaskets shall be used in the final placement of the grease can. Old or used gaskets may be used during temporary placement of the grease cans. Align the grease can with the mounting studs and work the grease can onto the studs. Continue to work the grease can down the studs until the gasket and flange are uniformly flush against the Bearing Plate. Use care when handling the grease can to avoid damaging the gasket which has been glued to the Bearing Plate mounting flange of the grease can. To avoid damaging the mounting stud threads, it might become necessary to apply some form of protection over the stud threads, such as tape or cardboard, etc. Apply tef lon tape to the threads on each stud where the top of the grease cari will seat. Place a smal1 neoprene washer onto each mounting stud. Place a washer onto each mounting stud -and push the gasket and washer down the stud to the top of the can. The gasket shall contact the grease can. Place a nut onto each stud and thread the nut down to the washer. PSC PROCZDURE SQ 12.0
REPLACE CAN MAY 20 I 1987 Page 6 of 6 10. 10. Finger tighten the nuts to seat the can. Check the grease can for alignment on the Bearing Plate. Check to see that the gasket is still in position and resting flat between the grease can and bearing plate. 11. SECUR:NG 7E2 GREASE CAN 1 -..L ..L. 1. 11. .... 11. 2. 11. 3. Tighten each pelt with a wrench, equalizing.the load on each bolt as well as possible.
Tighten until there is evidence of metal to contact all around between the flange, gasket retainer, and bearing plate. 1. It is unlikely that it would be possible to achieve metal to metal contact while securing the grease can mounted *to the studs. It will be necessary to stagger the tightening sequence to avoid unbalanced loading on the bottom of the can and gasket. Partially tighten one bolt, then go to the bolt diagonally opposite bolt and-. pa'.r'tially tighten it. Continue the partial tightening of all the bolts until the grease can is fully seated with the balanced tightening. Perform the final tightening of all the bolts for that grease can. Apply a new wrapping of tef lon tape to the grease can filler bushing prior to final insertion and tightening. The replacement is now complete and the grease can shall be refilled observing the requirements of PSC Procedure SQ 12.1. 12. DOCUMENTATION None required for operation, except for the posting of (9.3.l) to Data Sheet 12.1. of i?SC Procedure SQ 12.1.
~~fil P:?:"epared~~
&.Approved ?SC ?ROCEDURE SQ 12.1 GREASE J\ Y!.A Y 2 0 , 198 7 LD. ?age 1 of 20 /\ REv:s:ox o LD.REVIS:ON l, 8-14-87 CONSUMERS POWER COMPANY ?ALI SADES NUCLEAR POWER PLANT PRECISION CORPORATION IN-SERVICE !NS?ECT!ON QUALI7Y CONTROL PROCEDURE GREASE REPLACEMEN':' ':'i tle Title ) Q..J1. Title Jt?. Date* Date 'i?-J 3-8*? Date 8* 13 *Br *1sq12-1.pal
~~-n1st PSC PROCEDURE SQ 12.1 GrtEASE MAY 20, 1987 ?age 2 of 20 1.~~
This procedure will establish the requirements for the Replacement of Grease iri the te!'ldon duct after visual inspection and evaluation of Post-Tensioning System duri!'lg In-Se!'vice Inspections (surveillance) of Consumers Power Company's Palisades ?ower
2. SCOPE ----This procedure is intended to prov1ae the Grease Re?laceme!'lt requirements for the wire post-tensioning system of Domed nuclear containments with *nome, Horizontal and Vertical Tendons. This Procedure does not req:ui!'e a
control for refilling the tendon Howeve!', the quantity of grease being replaced shall not be less than the quantity and/or lost. 3. RESPONSIBILITY As stated in PSC Procedure QA 4.0 . 4. Ot1AL :::::2 I CATIONS As stated in PSC ?rocedure QA 4.1. *5. *EQUIPMENT ':'he gauges and test equipment necessary for the Quality Control activities will be itemized in ?SC Procedure SQ 4.0. 6. All Quality Control Documentation (QCD) points noted in this procedure are Hold Points. The work shall not progress past or through a QCD without a verbal release from the Inspector. The required information or evaluative data shall be documented on Data Sheet 12.1 of this procedure. It shall be necessary to acquire the total Grease Loss for the tendon from Data Sheet 6.0 of ?SC Procedure SQ 6.0. lsql2".""l .pal
~~?SC SQ 12.1 GRSASZ MAY 20, :987 Page 3 of 20 7. PRECAUTIONS~~
7. 7. 8. 8. 8 . 8 . 8 . a . a. ---------During Grease the grease is usually pumped under pressure with an exit temperature of 120 F. :f being pumped from the heated storage the temperature will be to avoiC. grease anc:i to ma.Ke sure all in excess of :50 F. It is direct contact with the hot are secure. . ..... 2 . 3
4. 5 . 5

6. wnere heaters are used, operating temperatures are usually not as high, but exit temperature is still not 1 ess than 120 F. and i:i jury could occur t!irough carelessness.
CAUTION DURING GREASING, BE AWARE THAT THE GREASE IS HOT AND BEING PUMPED UNDER PRESSURE. All Inspections will be complete. T:i.e -. --...enaon W.l.!..!. be in a stressed condition. The Total Grease Loss and the Loss from the Tendon Duct be known; from DS 6.0. Enter the quantities for (12.3) and Total Grease Loss onto Data Sheet 12.1. The Grease Can shall be ready to be installed or installed. Any Grease Loss that may have occurred as a result of Leaks from the Grease Can or Gasket since the original installation or previous surveillance, whichever is the most current, shall be estimated for quantity.
1. QCD-Do cum en t the est i!:la ted Grease Loss that results from Leakage onto DS 12.l. Any Grease Loss that may have been detected and documented since the original installation or previous surveil.!ance, whicheve!'
is the mos't current, shall be determined. This will require input from the Owner's Maintenance or Quality Assurance Departments. If this information is not available mark this N/A on Data Sheet 12.1. lsq:12-l.pal
~~8. 6. 8. 7. 1 .J... y 15(? ?SC SQ 12.:~~
RE?LACEMENT MAY 20, 1987 Page 4 of 20 QCD-?ost the documented quantity lost on to Data Sheet 12.1. ca:culate the quantity of Grease Loss by add!ng item :2.4 of Data Sheet 6.0 to items 8.5.1 and 8.6.1 of Sneet :2.:, as each might app:y. 8. 7; Document the GREASZ LOSS T3:s T3NDON on Data Sheet 12.1. 9. DISCUSSION 9 . 9. 9. 9. 1. 2. 3. 4. The original installation of the grease was probably not less than 120 F., but was probably in excess of "that and per!:laps as high as :.ao ""3'. ':'his represents the maximum expans!on of the grease under plant operating conditions. As the grease cools, .it: shrinks bacl<: into the tendon duct leaving a of grease on all within the duct grease can. This shrink-back also causes the formation of an air pocket extending from "the grease can, a short distance into the trumpet tube. There is no back at the Gallery Ends of a Vertical Tendon. Very little shrink-back would be seen for the Dome Tendons at the grease cans. It will not be possible to view this shrink-back without mechanical aias wniie the tendon is in a stressed condition. The air pocket could only be seen during the Anchorage Inspection of a Detensioned Tendon. For the most part, there should be negligib1e Grease Loss from the Tendon Duct of a stressed tendon unless the grease is in a liquid state. Using dry-ice will tend ta* solidify the *column to a greater extent and help 9revent losses from the tendon duct by for::ning a grease plug. Any grease lost from the grease can or tendon end anchorage assembly does not const!tute a except for replacement of a like quantity . lsq12-1.pal
9. 5. 9. 6. 6. 6. 6. ?SC SQ 12.1 GREAS3 MAY 20, 1987 Page 5 of 20 r= it occurs that the Total Quantitv o= Grease to be Re?laced cannot be replaced at one end of the tehdon, it shall be acceptable to replace the remaining quanLity of Grease into the opposite end of the tendon, i= that is possible.
~~Each end of the tendon shall be ap?=opriately on~~
~~2.: record this fact and the quantities involved.~~
All the Grease in the Tendon Void will olend together once operating temperatures are reached. CONTROLS FOR REFILLING TEE VOID 1. 2. 3. The quantity being replaced into the Tendon Void shall be controlled and documented. The tolerance requirements shall be observed for the replacement o= grease. The quantity that has been including tolerances, shall not be less than the Grease Loss, including any estimated losses from Grease Can or Gasket Leaks and any Gross Losses that require extensive cleanup or documentation by the Owner 1 s Maintenance or Qualitv Assurance
Jepart

!lent.
It shal 1 not be necessary to monitor grease outflow as only a small quantity of grease is being pumped into each grease can and it shall not be necessary to maintain specific grease temperatures nor to monitor the exit temperature of the grease. As the grease isis being replaced on a controlled basis for quantity, the coefficient of expansion is negligible for this amount of grease and the temperature can be ignored, but it should be in the range of 120 degrees F. to 2 50 degrees P. It is important however, to have the grease in a liquid state so that congealing does not occur before correct quantity is replaced. Provide venting of air while pumping the grease into the grease can. Where it is not necessary to completely refill the tendon void, Total Quantity of grease being replaced shall be compared to the Total Grease Loss (8.7.1). As a Control, The Tota: Quantity Replaced shall not be less than 7he Total Grease Loss. lsq12-1.pal
&9. 6 . &9. 6. 7. 7. 7. 7. &9. 7. 4. . 1>\SB PSC PROCEDURE SQ 12.: GREASE RE?LACEMENT MAY 20, 1987 Page 6 of 20 A Complete Replacement of Grease does not require a .tolerance control. 1. MISDIRECTED GREASZ
?umping shall be if it is suspected or known that the grease is sooewhere e.:.se besides the i:::ir.:.ediate te?;.don void. If this condition cannot be cor!'ected and pumping grease continued in the required manner, it shall be necessary to document this event wit*h a nonconformance report submitted to the Owner. 1. The grease may be in a large storage container or in 55 Gallon druos. 7he large storage container shall have an automatic therraostat control for temperature, while drum heaters shall be used to heat the grease in drums. 2. 3. 3. The grease shall be moni tared for quantity by a volume gauge at the pumping mechanism or by measuring the quantity of grease remaining in the drum or by measuring the drum to determine the quantity that has been pumped out. To provide a grease volume number in gallons based on a standard 55 ga..i..!.on drum, di vi de the 55 gallons by the usable height of the drum (31 inches). This provides a figure of 1.77 gallons per inch of drum height. Note that a typical 55 gallon drum is 34 inches high, but based on actual grease shrinkage and the depressed lid take up 3 inches of height. 1. QCD-Document the method of measurement, pump gauge or dimension. If the dimension method is used; document the gallons per inch in that area of the Data* Sheet. I! a pump gauge is used document the identification of that device. lsq12-1.pal
7. 4 . 7. 4. 9. 7 . 5. I 9. 7. 5. ffi 9. 7. 5. fil 9. 7. 5 *

lsq12-1.pal 1)159 ?SC SQ 12.: GREASE 20, 1987 ?age 7 of 20 Take a measurement of the height of the grease in the drum with a c:ean device pumping any grease. !t will be acceptable to take the
=ram the top of the grease in the drum to the top edge o= the drura. the is to the top edge of the 3 to stay within established per inch. Show calculations if the measurement is taken to the top edge of the drum, i.e., if the measuremen't to the top edge of the drum was 7 inches, subtracting 3 i n c he s l e ave s 4 i n ch es , .w hi ch w o u l d be subtracted from the original 31 inch heig!'l't leaving a grease height of 27 inches. 27 inch grease height translates to a volume of 47. 8 gallons. .;. . QCD-uocument the grease height dicension to the nearest 1/8 of an irich. Take a measurement of the height of the grease in the drum after pumping in the grease. 2 . 3. QC::J-Document the f!nal grease height to the nearest 1/8 of an inch. Calculate and document the Total Quantity of grease pumped into the can to the neares't O. 25 gallon. Also document the tem-;>erature of the hot grease being pumped in. EXAMPLE: If the initial grease height was 25-1/2" and each inch of height or depth represents 1.77 gallons; where the final grease height was 6-1/4", .this is a 19-1/4" reduction multiplied by 1.77 gallons per inch which equals 34.1 gallons pumped in .
.&9. ffi 9. ffi 9. * &9. &9. 8 . 8 . .... 0

a. a. "°})\bo ?SC PROCEDUR3 SQ :2.1 GrtZASE MAY 20, 1987 ?age 8 of 20 OF GREASE When it becomes necessary to deter::nine the volume of grease that was pumped into the tendon void, it will be necessary to add the waste grease outflow, spJ..i..lage, the grease remaining i:i the pum?-i:i hose, the grease remaining in the waste line hose and t!'le grease volu::ne that was pum?ed :ram the drum into that te?.'ldon.
1 .l.. 2 . 3. 4. If the waste grease is pumped into a 55 gallon drum, then each inch of drum height will equal to 1.77 gallons. If the dru::i is filled to a height in excess of 31 inches, each inch in excess of 31 will be equal to 1.77 gallons. The standard grease fill.i!'lg hoses (yellow) have an .:::J.terna.l dia::ieter of 1-1/2 inc::ies.
~~-:'-e for:::.u.:a for volume of a cylinder measured i:iches is pi.(3.1416)~~
X r'2.. X::. (in inches) divided by 231 cubic inches per gallon. Therefore, each 12 i!lches o:: th.is hose would contain 0. 092 gallons per foot. The same volume formula would apply to determine the capacity of other types of containers; buckets, cans, etc. Smaller containers should be evaluated for size to determine the capacity. These types of containers would only require a simple estimate for the waste grease contained therein. Before pumping any waste grease into a container, always verify and document the quantity within that container pumping. lsq12-l.pal ?SC SQ 12.1 GREASE 20, 1987 Page 9 of 20 10. METHOD OF RE?LACEMENT
~~10. 10. 10. 10. 10. There are several methods of replacing the grease in a tendon void. Pu.I'!lping Hot Grease, Pour-in Hot Grease anc -Comp.!ete R.e=:.1.:i!"lg.~~
Each !nethod is depende!'l't quantity of grease that was lost or removed from the "TENDON VO I:!J" , l uding wn:.c:i was re!!loved or lost fro:!l the tendon anchorage assembly and the grease can. While all lost or removed grease is to be replaced, the quantities for control are based on repiacing only quantity which was lost or rer.ioved from the "TENDON VOI:!J". As the Grease Loss is known before starting the Replacement, then the correct method and the required prerequisites can be observed.
t will be acceptable to partially refill the Grease Can before installing the can or by allowing unconta:!linated grease to remain in the Grease Can after the Grease Can was first removed in Procedure SQ 6.0. The ?SC Construction Superintendent shall be responsible for determining the most applicable method of replacing the grease in the voids based on the requirer.tents cited within this ?rocecure . 1. 2 . 2 . 3. 4. Document the ambient temperature near the tendon, and the Thermometer Identification and Recalibration Date. The Replacement of Grease shall not exceed 21 calendar days from date of removal to the date of replacing the grease. This is of less importance if the tendon anchorages have been lightly coated with grease and suitably protected from weather, moisture and dirt. , .... QCD-Document the date of removal shown on Data Sheet 6.0 of PSC. Procedure SQ 6.0 for this tendon. Document the date of Replacing the Grease and calculate the Elapsed Time. If the Elapsed Time exceeds 21 days, a Nonconformance Report shall be drafted and submitted in accordance with PSC Procedure QA 9.0. Check to see if the Tendon End Anchorage Assembly was coa'ted with grease during the pre:;>ara'tion for the Grease Can Replacement.
~~lsq12-l.pal~~
10. 10. 5 . 6 . ?SC sq* 12.l GREASE MAY 20, 1987 Page 10 of 20 T:ie Grease Losses are calculated for one end of the tendon only and i:ldependent of* the opposite end. The Grease Loss shall be 9osted to DS 12.1 =ram that at the bottom a= DS 6.0. The Total Grease Loss and Tota: Quantity are s i=i :.ar exce;n: t t:ie :'o-::a:.
Quantity ?.e?laced will also include quantity tha't was necessary to add to Grease Can, condition. bring i-:: to a ..::: ..... ---""""-..:.. GREASE Grease Replacements in this Procedure are for one end of a tendon. The terms Tendon Void and Tendon Duct are syno !1 y:::ious. It w 1 J. .i not "::le necessary to remove quantities of grease in excess of the Tolerance Control nor will it be necessary to draft a nonconformance report. 1. COLD PACKING The Cold Packing shall take place before the Grease Can is With the Total Grease Loss known, a like quantity shall be to the Tendon End Anchorage Assembly and into the Grease Can. DO NOT REUSE GREASE REMOV3D FROM THE TENDONS. 11. 1. 1. The Total Quantity replaced shall be the same as the Total Grease Loss and the tolerance control cited in Section 9.8 of this Procedure. There is !10 plus tolerance for the replacement of grease. 11. 1. 2 . 11. 1. 2 0 lsq12-l.pal The grease shall be brushed, swabbed or packed around the shims, anchorage, buttonheads, exposed wires, if any, and into the grease can. It shall riot be necessary to place any grease into tendon duct. 1. It is to get a good uniform coating of grease around the end of the anchorage, until such time that the ?lant operating mode reflows the grease, both expanding it and causing it to !low around, and through, coating all the surfaces.

1:. . .... . 1:. 1. 11. 1. 11. 1. . . , .... ..1.. ... . 11. 1. 11. 2. 3 . 4 5 . PSC SQ :2.: GREASE MAY 20 I 1987 ?age 11 o= 20 A?9ly a light coating of grease onto the bearing plate to provide corrosion protection.
Avoid placing grease into that area where the grease can gasket wi.ll seat itself. If the Total Grease Loss is relatively small and =aom grease can to the Total Grease Loss, after allowing for the refilling of g::::-ease can-, it wil.l be acceptable to Cold Pack the Total Grease Loss around the tendon end anchorage, as cited in Section 11.1.2 above, and in1:o the grease can. This will eliminate the need for additional filling by Hot Grease. QCD-Document the quantity of grease :::-eplaced through the use of Cold Packing. 6. QC:J-If the Grease Can was partially fill19d with Grease before installation, document. the amount of grease poured into the can onto Data Sheet 12.1. 7. Install the Grease Can in accordance with the requirements of PSC Procedure SQ 12.0. a. There is a possibility that the quantity of grease lost may have completely replaced by Cold Packing. In this instance, it will not be necessary 'to aaa any more grease through the process of Pumping Hot Grease, 'therefore Sections 11. 2 and 11. 3 of this Procedure wi 11 not be required. Complete the required documentation for Data Sheet 12.1. If grease must be added to mee't the quantity requirement it will be added as described in Section 11.2 of this Procedure. PUMPING HOT GREASE ?limping Hot Grease shall take place after Cold Packing the Tendon End Anchorage Assembly, if Cold Packing was applied, and after the Grease Can is installed. Whenever Hot Grease pumped into the tendon void through the Grease Cani the Pumping Pressure shall exceed 150 psi. lsq12-1.pal
~~11. 2. 1. 11. 2 . 2 .. 11. 2 . 3.~~
11. 2 . 4. 11. 2 . 5. 11. 2 . 6. lsq12-1.pal PSC SQ 12.1 20, :987 ?age 12 of 20 ta replacing the Grease Can on a Horizontal, Dome or Bottom End of a Vertical Tendon, a valve hole may be drilled and tapped into the Grease Can tube, a from the mounting flange. This hole,will accept a sim9le valve woulc be used to vent the air from the grease can whi2e ?Um9ing in the grease. I.a t:er, t!'le valve can be removed and replacea oy a pipe p.: ug of the sai::e size. See Sketch 12.1; Figure 1. With the va:ve in place, installed in accordance 12 .0. the grease can shall be with PSC Procedure SQ Hot grease shall be pum1;1ed into the greas.e can. The grease shall be pumped in until the required amount to be replaced meets the Total Grease Loss including tolerances.
This maximum amount shall be the combined total of Cold Packing, if applied, and the Pumping of Hot Grease. The Total Quantity replaced shall be the same as the Total Grease Loss and the tolerance control cited in ,Section 9.8 of the Procedure. There is no plus tolerance for replacement of the grease. The grease may be pu:nped in using the "Y-:Jevice 11 shown in Sketch 8.1 or a similar device. It may be advantageous to have heating co1.ls wrapped around the Grease Can that the grease is being pumped into. This is an acceptable method for permitting the grease to flow faster and avoid congealing. It should be noted that the bulk of the grease replacement may have been Cold ?acking or Prefilling the Grease can, where that is practical. . It may be more practical to replace the grease by Pumping Hot Grease rather than the Cold Packing or Prefilling previously described. In that circumstance, Section 11.2 may be used as the principle method of refilling.
ffi 11. 2 . 6. 11. 2 . 7. 11. 2. a. 11. 2. 9. 1. VERTICAL TENDOl-l' "D\'6' PSC PROCEDGR3 SQ 12.1 GREASE REPLACEMSNT MAY 20, 1987 Page 13 of 20 The replacement of grease for Vertical Tendons shall be performed at 'the Dome or Top of the Tendon. As the Gallery or 3ottam End of the Tendon Gas not been disturbed all grease shrinkage will End of the Tendon. In likelihood, there will not be any Grease Loss at this end of.the Tendon except for what was taken for Grease Samples and that which will be scraooed.
Detensioned tendons may lose more grease through the bottom ends. lt: is therefore possible to pump or pour hot grease into the f of the Grease Can until it overflows or just before overflowing. QCD-Do cum en t the quan"::i ty of hot grease pumped into that grease can as required of Section 9 .10. 5. 2 of this procedure, inc.lud.:.ng t:he measurements required by Sections 9. 10. 3. 1, 9.10.4.1 and 9.10.5.1. Also document the Thermometer Identification, Recalibration Date and the temperature of the grease in. QCD-Document the quantities of Waste Grease, ir any. Deduct the Waste Grease ( 11. 2. 8) from the Amount of Pw:ip Hot Grease (11.2.7) and enter that as the TOTAL IN. QCD-Calculate the TOTAL QUANTITY REPLACED by adding the grease quantities of. Cold Pack ( 11. 1. 5) to Total Pumped in ( i l. 2. a) and enter *that into TOTAL QUANTITY REPLACED.
~~11. 2 . 10. OTHER CONTROLS 11. 2 . 10. *11. 2. 10.~~
~~lsq12-l.pal~~
~~l. 1. Verify tbat no grease is leaking. is some leakage, the* deficiency corrected and cleanup performed.~~
If there shall be 1. QCD-Document the acceptance of leak tightness . 1 * -J.. 2. 11. 2. 11. 2 *
1 J. .... 3. 11. 3. .11. 3. 10. 2. 10. 2. 10. 2. ?SC PROCEDURE SQ 12.1 GREASE .MAY 20, 1987 Page 14 of 20 Comoare the TOTAL QUANTITY RE?!::ACED to t!i.e TOTAL GR:::::.ASE LOSS. The Total Quantity Replaced shall not be less than the Total Grease Loss. If the Quantity is not this Tolerance Control, it will be to add grease to tendon. I .f gr ea s e can no t be a d'd e d i ri.. s i.:. = -: i c i en t quantities to :nee-c the tolerance, it shall be necessary to draft a nonconformance re.9ort and submit !t to the Owner. . .I.. 2. QCD-Document the o= "Che ..;;: .; i , .. re.i. _.._ .-.ing. QCD-Document any comments o= unusual occurrences or references that could assist in evaluating the refill or =or future surveillances.
COMPLETE TENDON VOID REFILLING T!'lese procedures are presented in the event that it becomes necessary to completely refill a number of tendon voids and the economy of the s-;:orage of grease becomes ap9arent. These procedures are nearly identical to the method used during Installation Grease
Filling. The Pumping Pressure for refilling tendon voids shall not exceed 150 psi. The grease temperature before pumping will be in a range of* 140 degrees F. to 250 degrees F .. at the storage facility.
SET-UP FOR REFILLING THE TENDON DUCT Several types of hook-ups have been developed for the various configurations of tendon ducts to be =illed and will be. explained in t!'le following procedures. Refer to the flow diagram sketches where noted for a visual view or each-sys"Cem and the recirculating patterns used, to -prevent hose blockages. Proper hook-up and documentation of the void filling are the responsibility of the PSC Field Personnel performing the greasing operation. Sefore statting the tendon filling the storage facility, pump, hoses and equipment shall be set up. 1sq12-1.pal R]Jj) I N'F o
~~1 :. . ' , ..... . 11. 11. 11. 11. 11. 3. 3. 3. 3. 3. 3. 3. 1. -..... 1. 2. 2 . 2. 2. lsq12-l.pa1~~
~~2. 3 . 4. \)~~
PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT MAY 20, :987 Page 15 of 20 A Grease Control Station shall be set up near the tendons to be fi::ed and a network established so that the personnel at the furthest_ end of the tendon to be filled, will be able to communicate with the crew leader or-the control station attendant. The pcysica: make-up of the Grease Contra: Station oay oe as col:lp.:ex as. that see!! in *Sketch 8. 0 or as simple as the drum grease pump seen in Sketches 8-4.l or 8-5.l. At the end of each day of filling operations, the pump shall be shut off and the feed-in supply, return and jumper hoses shall be drained. The gate valve on the suction hose shall be closed and that hose drained. Refe:?:' to each snecific svstem nrocedure for the proper selection. follow the Tendon Duct Refilling for the actual operation. SINGLE FILL SYSTEM -HORIZONTAL TENDON This type does not utilize a jumper line, instead one tendon is filled at a time and Y-devices are used at each end of a horizontal wall or horizontal dome tendon. Refer to Sketch 8-4.1. 2. 3. Attach the pipe plugs to the operating shaft *of the Y-device. The Y-device will be seen in Sketch 8-1. Connect the Y-devices to each tendon end grease can filler bushing and attach the waste line to the opposite end of the* tendon. The casing filler will be pumped through the void and when it exits from the waste line and emerges clean, insert the pipe plug into the grease can bushing at the out-flow end of the tendon.
~~3. 2 . 3. 3. 11. 3. 3. 11. 3. 3. 3 . 11. 3. 3. 11. 3 . 3. 11. 3. 3. 11. 3. 3. lsq12-1.pal~~
4. ' ?SC SQ 12.l GREASE RE?LACEMENT MAY 20, 1987 ?age 16 o"f 20 Switch the 4 valve the as shown in Sketch 8-4.l or sto9 pum9ing grease and i:::'!.Se?:"t the pipe plug into the grease can fil.:er bushing at the feed-in end of the tendon. With the type of system selected for the duct refilling and all the connections made, the tendon voia is ready to be filled according to the following procedures.

1. 2 . 3. 4. 5. 6. 7. Casing filler in the storage will be in a temperature range of 140 F. to 250 F. 4 port-control valve will be set for the loop recirculation pattern as noted in Sketch 8-4.1 or stop 9umping grease. The pump is operating to the casing filler. All connections to the tendon are made. The 3 port-outflow valve or waste line is set so that the* initial flow of casing filler will be into the waste container.
Open the 4 port-control valve allowing the flow of casing filler into the tendon void. Where the tendon duct or sheathing has been installed with Drains and following procedures shall be prevent entrapment of air in elevations of each tendon void. Vents, the followed to the highest l 11.. 3. 3. 7. 11. 3. 3. 7. 11. 3 . 3. 7 . 11. 3 . 3. 7 .
1:. 3. 3 . 7 . 11. 3. 3. 7.

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~~1. 2~~
~~2 . 2 . 2 . u1ro9 ?ROCEDCRE SQ 12.1 GREASE~~
~~-!AY 20, 1987 ?age 17 o= 20 DRAINS ' ..L.. VENTS 1. 2. 3 . All sheathing drains shall be located and closed prior to starting the filling operations.~~
Failure to do so may resul-::: in grease being pumped out through the drain causing a cleanup problem and possible injury to personnel in the area. Prior to starting the grease refilling operation, all tendon duct vents for* the tendon to be greased shall be opened. This will allow the air within the tendon voia to escape in front of the grease column . As the grease is pumped into the tendon duct and is observed coming out of the vent, that vent will be closed or capped. Each succeeding vent in line will receive the same treatment until the entire sheath is filled and all the vents closed. To assist in closure of each vent, a valve may be as a simple means of capping each vent on a temporary basis. These valves may be salvaged and used on other sheath vents, once the duct is and the grease has solidified somewhat. As a valve-is removed, it shall be replaced by a suitable cap or plug . 1 :!.
3. 3. 3. 3. 3. 3. 11. 3. 3. 1 1

3. 3.

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7. 8. 3. ?SC SQ 12.1 RE?LACEMENT .MAY 2 O , 1 9 a 7 Page 18 of 20 DRAINS AND VENTS :n the event that some drains or vents become inoperable for any reason and it is not to comply Sectior-s

1. 3. 3. 7. 1 and 1:... 3. 3. 7. 2 above, the tendon void tilling will not be adversely affected and shall continue as noted in this procedure.
The failure to locate or operate any of these devices shall be noted on Data 12.1 and a periodic check should be made to make sure these devices do open up and spill grease during filling operations. Casing filler will flow through the 3
ow valve or waste line into the container.

9. Air bubbles will aooear out of the waste line, followed by any foreign material and finally a steady stream of clean grease as delivered from storage. 10. When the casing filler appears to be clean and free of foreign substances, allow a small quantity of this clean grease to outflow to the waste container then shift the 3 outflow valve so the flow is directed through the 4 port-control valve and back to the storage facility.

10. 1. Single fill system pumping cease once the clean casing filler appears from the waste line, and the tendon grease can filler bushing pipe plugs shall be installed .

11. 3. 3. 11. 3. 3. 11. 3. 3.
1:. 3. ..... .,J. 11. 3. 3 . 11. 3. 3. 11. 3. 3.

lsq12-1.pal
~~11. PSC SQ 12.l MAY 20, .1987 Page 19 of 20 The temperature of the casing filler exiting at the waste line for either shall not be less than 120 F. whe!'l measured with a thermometer.~~
The portion of the grease exiting from the waste l;!'le wi:l be caught a container a thernometer dipped into the grease until the temperature stops rising on the ther:nometer, or .:20 ?. is reached.. I::' 120 F. is not reached, it shall be necessarv to recirculate the grease through the as noted in these procedures until t!!e 120 F reading is obtained.
12. Install the tendon grease can filler bushing pipe plugs into each *grease can as required by the system. Disconnect the quick couplers and on to the next tendon duct to be filled. 13. 14 . 15. 15. 15. wn1...:..e
iovi::::.g the hoses after uncoupling, take care not to spill any grease fz:oom ...... ... ne hose. Any grease spilled on concrete or other surfaces shall be removed and solvent-cleaned to remove the surface residue. A FINAL WORD OF CAUTION: The casing filler is being pumped under pressure and at temperatures in of: 120 F., poor connections or the of the wrong procedures could result in injuries.

1. 2 . QCD-Enter all the required data onto Data Sheet 12.1, marking N/A for items. QCD-Document the complete refilling of the tendon, the outflow temperature of the grease, the Thermometer Identification and Recalibration Date. Comments pertinent to the Complete refilling shall be documented in the areas identified as (11.2.10.2.2.) .
~~11. 3. 3. 1 * * ..i.. 3 . 3 . 15. 3. .:;_5. 4. ?SC SQ 12.1 GREASE MAY 20, 1987 Page 20 of 20 QCD-the 09ening and closing of drains and vents if the ent.:i=e tendon duct was filled.~~
the of the re:'ill i:! the area identified as ( 11 . 2. 10. 2.:) and Grease Leaks in the area iden-.:ified as (11.2.10.1.1). 11.. 3. 3. 16. It shall not be necessary to document the quantity at_ grease !'e:;:>laced when the ent.i!'e duct is filled. 12. DOCUMENTATION
12. 12. 13. 13. 13. 13. 13 . 13. 13. ':'he. i te??ls requiring aocumenta-.:ian shall be documented on Data Sheet 12.1. 1 . 2. Some shall be posted f!'om Data Sheet 6.0 of PSC Procedure SQ 6.0 onto Data Sheet 12.1. The Data Sheet references the applicable section of the procedure for each QCD point. ATTACHMENTS

1. Data Sheet 12.1 2. Sketch 8-0 3 . Sketch 8-1 4. Sketch 8-2 5 . Sketch 8-4.1 6. Sketch 12.1 lsq12-1.pal I
~~Dial Thermometer Check .circulating temperature of grease 4 Port-Control alve Pressure~~
-Checks pumping pressure of grease going into. tendon I Qulck Coupler 3 Port-Out-Flow Valve uick Coupler Entire unit may be mounted on a plate for rigidity and mobility. This ls a very basic setup. Other pipe fittings may be added at the outlets before installing the couplers, to suit the needs at hand. GREASE CONTROL STATION Sketch 8-0 ::0 -u 3: (./) C1 "1J Cl) n> ):> ::0 (./) <io -<rnrnn ..... Cl> ):> tn N n (J) "1J ._.._.0:i:rn::o 0 0 :JO Ol::OO -1J _. I rrl rr1 0 '-00-00 -'OJ IC '-I ):> ::0 n rn rn 3: (./) rn £J d _. -N . VJ

TYPICAL HOOK-UP FOR FILLING TENDON VOIDS A -Greaee Can Body B -Pipe C -Greaee Can Filler Bushing D -Y-Device Body E -Male Quick Coupler F. -Operating Shaft Ac Handle G -Square Male Pipe Plug Wrench H -Pipe Plug I -Casing Filler Hoee J -Female Quick Coupler K -
Box L -Packing Box Gland M-Relief Valve -Optional F L I Y-DEVICE I G ::0 lJ 3: l/) C) lJ Cll Ill ):> 7' ::0 lJ) < t0 -< f1l f1l n ...... Cll --l ):> Ul NOlJ)lJ 1-'*-"Qifll::O 0 0 :Jo oo::on -ti _. I f1l fT1 0 '-D __. lJ 0 -"CD re --.J ):> ::0 n fT1 f1l 3: lJ) fT1 .0 z --l _. \f) N H Belng threaded into position Sketch. 8-1 SYSTEM A
~~Waste Line Storage Facility 3 Port-Out-Flow Valve Return Crom Tendon(Idle)~~
Pump Re-circulation to storage during _ __ _ RECIRCULATION PATTERNS Sketch 8-2 SYSTEM B Quick Coupler This lo()p le formed with filler hoees and is circulated to vent congealing of greaee, All component identification le the same as shown in System A, except where noted. Re-circulation through Clller hoses before or after filling operations. FLOW DIAGllAM ::0 "1J 3: Ul C1 -u CD O> ::D ;:>;: ::U Ul <tO -<rnrnn I-'* CD --; l:> UI NOUl"U ....... _. o:i:rn:::o 0 0 :::>o co::un -ti _. 1 rn rn 0 \QN"UO -'CO re ..... l:> ::0 nrn rn 3: Ul rti £) z --; -' N Waste Line Idle Flow or durlng Storage Facility Pump 'ORIGINAL INSTALLATIOH
SYSTEtl

n111trcss Face or Galluy J&ll1nc Porl-Conlrol Valve Flow Crom storage Grease Filling !lose Grease Pump Drum Band lleater 55 Gallon Drum of Grease ALTERNATIVE PUMPING SYSTEH (Typical for In-Service Inspection)
SINGLE TENDON REFILL -llORIZONTAL TENDON SKETCH 8-4.l Opposite or Waste Outflow End of Tendon To waeto conlalne r ::0 ll 3: l/l C1 ll CD OJ ):::> ;:.;: ::0 l/l <ID -<ninin I-'* ro -I J::> Ill NOl/lll I-'* __. D I ni ::0 0 D :Jo oo::on -1> __. I nl fTl 0 'D.t:-lJO _.oo. re -....J __. ):::> ::0 n fTl fTl 3: l/l fTl £J z

~~VERTICAL TENDON (Gallery -In Detail) I /TENDON WIRES TRUMPET TUBE BEARING PLATE GASKET MOUNTING . BOLT CEILING RETAINER VALVE SllIM' STACK -GREASE CAN .* _ ----*-----*--* ---ANCHORAGE~~
~~"-'-'---* _,._._,=,, .. :.:~~
~~--BUTTONHEADS~~

' --* Thie can will be . FILLER BUSllING completely full of grease. BUSHING PLUG There ie no shrinkage at thie end] of the Tendon, FIGURE l ,_ . -.. I.' DOHE RING POCKET VENT VALVE GREASE COLUMN GREASE PLUG . ,\
',' l, l The shaded represent solid :9* grease and

0 -u 3: l/l C) -u roru:o;:i;::olll
<lD -<nlnlO ....,. ro -l :o Ul NOl./l-U I-'*-' 0 I n1 ::0 0 0 :JO -':00 -ti_. N rn rn 0 \D* -uo _.m ..... rc '-.! :D ::0 nrn rn 3: l/l n1£) coating. *r-i_ o"!--"'1( 'i).*, TYPICAL SHRINK-BACK AND COATING z -l _. N FIGURE 2 GREASE PLACEMENT SKETCH 12, l ) PSC.PROCEDURE SQ 12.1 GREASE REPLACEMENT n I..., ll DATA SHEET 12.1 Y -ro MAY 20, 1987 Page 1 of 1 Revision O ,LhRevision 1, . GR.::A.SE -I1:1SPECTION DOCUMENT.ATIOt1 PROJECT SURVEILLANCE NO*-------- YEA...'q, ----TE?IDON NO. £!ID/BUTTRESS NO. UUIT ----SQ 12.0(9.3.l) Coat End Anchorage Assm. Gal. Q.C. Signoff -----1\ SQ 6.0 -DS 6.0 (8.7.l) Gr:ease Loss From Grease Can Only Gal. L.!isQ 6 .0 -DS. 6 .0 (1 Grease Loss from Tendon Duct. ------Gal. SQ 6.0 -DS 6.0 -Bottom of Page TOT * .\L GREASE LOSS Gal. so 12.1 (8.5.l) Estimated Grease Losses From Leaks Gal. (8.6.l) Documented Gr:ease Losses -NCRs or Other Reports Gal. (8.7.l) TOT * .\L GREASE LOSS T"AIS TENDON Gal.' JR.. ( 9 . 7 . 3 .1) Pump Gauge Dimension Gallons per inch & ( 9 . 7 . 4 .1) Gt"ease Height in Drum BEFORE ( 9. 7 . 5 .1) AFT.EE. ____ _ Calculations: (10.l) Ambient Temp. ° F. Ther:no.ID. Recal Date ----(10.2.1) Can Removal Can Replacement Days Elapsed ___ __ (11.1.5) Cold Pack Grease Gal. ( 11.1. 6) Gr: ease Can Partially Filled 0 YES 0 NO Quantity Gal. (11.2.7) Pump Hot Gal. Grease Temp. ____ °F Thermo.No. Recal Date _____ _ (11.2.8) Waste Grease Gal. TOTAL Ptn:!PED Ill Gal. (11.2.9) Cold Pack Gal+ Partial Fill ** Total Pumped In Gal. TOTAL QUANTITY REPLACED Gal. (11.2.10.1.l) Grease Leaks Oil:s 0No * (11.2.10.2.1) REFILL ACCEPTABLE OYEs 0No Variation '!. ---( 11.3.3.15.2) Complete Refilling OYEs Exit Temp. of Grease ___ °F. Ther:no. I.D. Recal Date --------(11.3.3.15.3) Vents Open Vents Closed After Filling ___ _ Drain Vents Closed Before Filling ------(11.2.10.2.2) CO:!::!HENTS: QC Q.C.

~~LEVEL ---------- D.A'.!Z ---------------- TI'.l:I.E~~
~~FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT Data Sheets~~
.HING FILLER DOCUMENTATION PROJECT ____ _ TENDON NO. Vl't-PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL. DATA SHEET 6. 0 E. \ MAY 20, 1987 Page 1 of 1 Revision 0 ,&Revision 1, 8-14-87 SURVEILLANCE NO. YEAR g-7 TENDON END/BUTTRESS NO. S\-\o'P UNIT _j,_ I ---Q.C. FILLER DATA Date Removal Started q{-2:1 ..... 1?1'1 Signoff (7.4) Dry Ice Used on Grease Can /VC> , Dry Ice Used Around Anchorage ,,,vo (7.5) Temp. of Concrete bOF. Thermometer No. Ambient Temp. .51f F. Thermometer No. Recalib. ./'k 'f--Z.. Recalib. Date Date '4jl!z.jn (8.7) Amount of Grease Lost.No.V*°'Gal. (8.7.1) Amount of .Grease in Can 'I :t Gal. e8 /c..z/n I (8. 7 .2) Grease to be Reused DYES (8. 7 .2) Grease in Can Protected !!/A: (8.8) GREASE COATING: Grease Can -Complete Partial Uncoated 5"C> 3 Buttonheads -Complete Partial === Uncoated 3 Anchorage -Complete Partial Uncoated 3 -Shims Complete Partial Uncoated 3 Bearing Plate-Complete Partial Uncoated 3 Unusual ________________

e8C?/-z:z..J'n / (,,I)"' (8.10.1) Grease *color: Hatch _v_ Color JJARJ< Bf?O . Comment _N_c_,u_* _______ _ (8.10.2) No Hatch Color* Comment e&'f.fz:z/'?:7 ( 9. 6) Amount of Grease Removed-"b O Gal. -Will this be scrapped? [2g YES 0 NO VEfl.Y . . SQ 7.0 SAMPLES SLIGt-tT (6.1) Grease Samples Quarts. (6.1) Samples Identified (6 .1) Location of Sample Removal A L '/ .AN'l:> C:.f\.(./ \114. Lll8. 1(£Prlter (7) Grease Analysis: D Accept J8(unaccel?table Engr. Notified M(fl> 11p.5!12 7l}/.n.j11/1? FILLER DATA (Continue SQ 6.0) (10.2) Method of Tendon Protection A.Sc:.e:µ.13Ly (10.3) Amount of Grease Lost.vo..v* Gal. -Will this.be scrapped? 0y;fA-.18JNo (11.2) Add quantities of lost grease as each applies;Post total on Data Sheet 12.1 + (8.7.l)__!l_:i + (9.6)-.f?_ + SQ7.0 (6.1) Vz. + (10.3)__.f2_ = TOTAL GREASE LOSS 3lt Gal. Post to DS 12. 1 Q.C. Review Level 1JF Date Title eg ;/zz)r-r t6rf7/r-z _j -THING FIT.LEH DOCUMENTATION PROJECT __ __._ft ..... J2"""'1. ...... t ....... S ....... A_/J_G_S..._ ___ _ TENDON NO. VIL{ TENDON FILLER DATA PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6. 0 C-, MAY 20, 1987 CL.-Page 1 of 1 Revision O &Revision 1, 8-14-87 SURVEILLANCE NO. YEAR _'a°_7 __ NO. UNIT _:t_ __ _ Q.C. Date Removal Started ?JZ9"/g-"2 Signoff ""/ I *c 7. 4) Dry Ice Used on Grease Can NO , Dry Ice Used Around Anchorage &O (7 .5) Temp. of Concrete 7'/ F_. Thermometer No. SPL-Z.. Recalib. Ambient Temp. '2B F.
~~Thermometer No. PK. 'fZ. Recalib.~~
(8.7) Amount of Grease Lost '/.S-Gal. (8.7.1) Amount of.Grease in Can 2. Gal. (8.7.2) Greas'e to be Reused DYES (8.7.2) Grease in Can Protected "-'/11-(8.8) GREASE COATING: Grease Can -Complete ,/Partial __ Uncoated 3 Buttonheads Complete Partial _. _ Uncoated 3 Complete -V*Partial __ Uncoated 3 Anchorage. Shims Complete ::; ........ Partial __ . Uncoated ---3 *Bearing Plate-Complete __ Partial __ Uncoated 3 ..... _ .... _ll"""_A1 ____ £ _______________________________________________________________________________ 8' Mn (8.10.1) Grease Color: Match /Color Dl<BRO(J]/IJcomment (8.10.2) No Match. Color Comment (9.6) Amount of Grease Removed-.-1/1( Gal. -Will thi.s. be scrapped? IZJYES 0 Z: SQ 7.0 SAMPLES (6.1) Grease Samples Quarts. (6.1) Samples Identified (6 .1) Location of Sample Removal CAIJ *FILLE'fi?. 7"'LIJC:-(7) Grease Analysis: 0Accept V/l'f. £.") 6 Engr. Notified 11/"$/'{7 !J../l.1y11/'fl FILLER DATA (Continue SQ 6.0) . -* (lQ.2) Method of Tendon Protection AAICl-\oBfr§G" ftSSE"tfY..Y (!Off-7*7> -t t!./I!,) IAJS'T.ftlL..C]> (10.3) Amount of Grease Lost 1/-z... . Gal. -:-Will this be
~~8J.YES D NO (11.2) Add quantities of lost grease as each applies;Post total on Data Sheet 12.1 (8. 7) -'/5 + (8. 7~~
+ (9.6)__!fa + SQ7..0 (6.1) '/z.. + (10.3) Y'-z_ = __ G_R_E_As_E_L_o_s_s ___ __ __ G_a_1_._P_o_s_t __ t_o_n_s __ 1_2_.1 _____ __ !7_ Q.C. Review 2f Level :m: Date __ lo_-_I __ _ Title S"t:19.o(c.1) . 'll' 1(.7/. I &) ) Is If'/ HING FIT.LER DOCUMENTATION PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 MAY 20, 1987 Page 1 of* 1 Revision O 1, 8-14-87 PROJECT ___ SURVEILLANCE NO. YEAR -"----------TENDON NO. V I'-/ TENDON UNIT ..:L END/BUTTRESS NO. ./ ---FILLER DATA Q.C. Signoff Date Removal started 10/z/rz
I I ( 7. 4) Dry Ice Used on Grease Can # o , Dry Ice Used Around Anchorage A/ o jr7 ( 7

5 l T-. of. Cone re te 4> 'ii F. Thermometer
~~!lo~~
~~M-Z Rec a lib. Date r h8 'G . Ambient Temp. 01.{ F. Thermometer No. PJ<-'f'L Recalib. Date9 'il' g' t!/)1o(tz/rz~~
~~-L/ z 'It.. f!l3 'r,.zlrrr~~
* . '* ' (8.7) Amount of Grease Gal. (8.7.1) Amount of Grease in Can /II/A Gal.
(8.7.2) Grease to be Reused DYES (8.7.2) Grease in Can (8.8) GREASE COATING: Grease Can* -Complete / Partial Uncoated Buttonheads -Complete --'7 Partial Uncoated ---Anchorage Complete Z Partial __ Uncoated Shims Partial __ Uncoated Bearing Plate-Complete _rJ_ Partial __ Uncoated ( (8.10.1) Grease Color: Hatch Color (8.10.2) No Color (9.6) Amount of -!!/fr-Gal. Alf Ir Comment __ .t!l'*"A'f--------- A/l/A comment ,,..; -Will this be scrapped? N./(J YES D Nell}t.: 0z/c(? I ( SQ 7.0 SAMPLES (6.1) Grease Samples Taken N,/lt Quarts. (6.1) Samples Identified (6.l) Location of Sample Removal ( 7) Grease Analysis :Nfa,o Accept 0 Unacceptable Engr. Notified _#,..., 1 Yr.........._ __ _ FILLER DATA (Continue SQ 6.0) (10.2) Method of Tendon Protection C/liN t<EtPSrAtLilJ-/ISSetf!tSli .S//t..L C()lf/tD &11;#n ell 17!1¥ctT (10.3) Amount of Grease Lost Gal. -Will this.be fJJJ ¥¢1!-0 No 12.1 (11.2) Add quantities of lost grease as each applies;Pqst total on Data Sheet C8.n'12.'/1...+ C8.7.1>___E_ + C9.6)_Q_ + sQ7.o C6.1>_Q_ + = TOTAL GREASE LOSS 'fZ'/-L-Gal. Post to OS 12 .1 * . Q.C. Review
~~Level ::O:C Date Title &J£P/4n Mi#o-HING FIT.LER DOCUMENTATION PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 MAY 20, 1987 Page 1 of 1 Revision O -& R 1 , 8 -1 4 -~~
87 El\-PROJECT fA L \SA ""t> E..S SURVEILLANCE NO. s-YEAR ?7 ' TENDON NO. '/12'+ TENDON END/BUTTRESS NO. Sf/De/ ToP UNIT Q.C. Date Removal Started 10/1s/g7 Signoff r' FILLER DATA ( 7. 4) Dry Ice Used on Grease Can ,..v o , Dry Ice Used Around Anchorage No
~~II ( 7. S) T-. of Concrete C:. '<! F. Thermometer No. Si"\-2. Recalib. Date f!IJ 1ti!l:z Ambient Temp. c+ F. Thermometer No. Pl< 'f-Z. Recalib.~~
/ (8. 7) Amount of Grease LostPoAIG"Gal. (8. 7 .1) Amount of. Grease in Can 1/'-f Gal. (8.7.2) Grease to be Reused DYES (8.7.2) Grease in Can (8.8) GREASE COATING: Grease Can -Complete Uncoated Buttonheads -Complete -;;::r-Uncoated Anchorage -Complete Partial Uncoated Shims -Complete t/7: Partial Uncoated Bearing Plate-Complete Uncoated Unusual Conditions: NoPG' ____________________________ (8.10.1) Grease Color: Match VColor bA::::BROw.VComment AJDM(:;---(8.10.2) No Match Color Comment ( 9. 6) Amount of Grease Removed _'!.!:J:._ Gal. -Will this be scrapped? 129.YES 0 NO_ff1';1. 1 I\ SQ 7. 0 SAMPLES . (6.1) Grease Samples Taken _g_ Quarts. (6.1) Samples Identified __,Y'-'E':;._S __ (6 .1) Location of Sample Removal "Fi<<:>M.. ASSE"-"'BL,Y' (7) Grease Analysis: 0 Unacceptable Engr. Notified iV/A I PJ_ef4R rll/.11.jo/r? FILLER DATA (Continue SQ 6. 0) AAJC/lfJR19aE CD'4 7E /:> +CA# RE JAJSTALLeb ....._ (10.2) Method of Tendon Protection 7£"'1P. c,,117£1> AAID t&vE.e'E'O 411Tll PtAP/e. (lQ,3_) _Amount of Grease Lost Gal. -Will this be ONO (11.2) Add quantities of lost grease as each applies;Post total on Data Sheet 12.1 i ( 8
7) _Q_ + ( 8

7 .1) --1f_ + ( 9. 6>> ..J:i. + SQ 7

0 (6.1) +
= TOTAL GREASE LOSS .::L Gal. Post DS 12.1 el#!!_ Q.C. Review Date 11"'/J -j/ Title 1>16-/l.' I Q "4' \\ '1. \\ .&_ '8-llf-8? . i7JY r NF"' ltiJc., 11 IK 1 PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 f..5 MAY 20, 1987 Page 1. of 1 Revision 0 &,Revision 1, 8-14...,.87 SHEATHING FIT.LER DOCUMENTATION PROJECT pAt.lSA"DE'S SURVEILLANCE NO. 5'" YEAR 87 -'---TENDON NO. IJ'l'2'f TENDON UNIT _.1. __ _ / Q.C. FILLER DATA Date Removal Started 10/z./r/ Signoff tJ 6 r r No /k¥/!;J/K) (7.4) Dry. Ice Used on Grease Can NO, Dry Ice Used Around Anchorage --vo ti1610 2 'if7' ( 7 .5) Temp. of Concrete b 't F. Thermometer No. S,,4;f ... '2. * . Recalib. Date Y)S' 88'.' '7 O ,.,., *I* f/11 5-r <? >!*"-*of.4r; p; >l*"JI .' of1s/ s' Ambient Temp. f, 'f F No. Pl< 'f2-Recalib. Date 'f 70 71-" 51 o N 10-s-n ee PK. '+5. J1.i'1e;/1f/n J- 't.i/10J1sJs; (8. 7) Amount of Grease Lost 3.L_ Gal. (8. 7 .1) Amount of Grease in Can Z. ) Gal. OIU /6*1f*'8'? -;;."JI\ ' (8.7.2). Grease to be Reused DYES M°No (8.7.2) Grease in Can Protected J:!J.tL '}/.<)l.1c/tfg, (8.8) GREASE COATING: -Complete / Partial Grease Can Uncoated 3 Buttonheads -Complete Partial Uncoated 3 *Anchorage -Complete v Partial Uncoated 3 Shims -Complete --V--Partial Uncoated 3 Bearing Plate-Complete Partial *Uncoated 3 ')/ .)/. , 4, s /t ') Unusual _____________________________ (8 .10 .1)
~~Grease Color: Match ._,./Color~~
___ .v_;;o;_,_AJ_t:::- __________ _ (8.10.2) No Match Color Comment. eg10/z/n (9.6) Amount of Grease Removed-.lq. Gal. -Will this be scrapped? ONO ')l:;;..fcft?fs? SQ 7.0 SAMPLES (6.1) Grease Samples Quarts. (6.1) Samples Identified ______ _ (6 .1) Location of Sample Removal f=/l<o-M FJLU:R PLUG-e810/_z/n I ( 7) Grease Analysis: D Accept v IA .L;f8. l<ef"1frr Engr. Notified
~~Mrz:P 11}>;}'r')~~
~~'°"i?/. I i/11/'n FILLER DATA (Continue SQ 6. 0) . A/ix.fftSitME C.611 "'o~~
~~l'C.Pj,STld ( 10. 2) Method of Tendon Protection~~
""'"F<O 'ia-JZe;-1: 1 µG..J G-'ftt0TT1-t;l/.Qsr C:..tf-1'1.J ';JIJI. 1°/tt;/t"'J >.,... . . IXJ. YE:".f :¥*JI* ID/1$"/3/ (10.3) .Amount of Grease Lost -Will this:be_scrapped? 0No . . J.l*')J. io)J (11.2) Add quantities of lost grease as each applies;Post total on Data Sheet 12.1 . . (8.7)..!i_ + (8.7.1) 2. "\. + (9.6)3 + SQ7.0 (6.1) + (10.3>>__y_ = . )/¥16/;&/tf'J
~~TOTAL GREASE LOSS 55 Gal. Post to DS 12 .1 ')/.i/. / 6/it./(')~~
Q. C. Review __..?l-...... Level Date ---.1_1-_I ..... $'_,?'------- 1>1 * ) Q .I} . 7-0 (c.. i) l4J l-u l l__ Title PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 E:'7 HING FILLER DOCUMENTATION MAY 20, 1987 Page 1 of 1 Revision 0 _&Revision 1, 8-14-87 SURVEILLANCE NO. s YEAR 8'7 PROJECT ____ ____ __ ---TENDON NO. y230 TENDON END/BUTTRESS NO. SHol° / I UNIT _i __ _ Q.C. FILLER DATA Date Removal Started Signoff (7 .4) Dry. Ice Used on Grease Can /JO , Dry Ice Used Around Anchorage NO (]. 5) Temp. of Concrete 'I 0 F. Ambient Temp. l/0 F. Thern1ometer No. Thern1ometer No. Recalib. PK '+'2.. Recalib. Date e1J1of/S7 Date Cf * "((310/t/ rJ I :. *-(8.7) Amount of Grease Lost AJOPC"Gal. (8.7.1) Amount of Grease in Can 1/tf Gal. (8.7.2) Grease to be Reused DYES (8.7.2) Grease in Can (8.8) GREASE COATING: Grease Can -Complete ,,/ Partial __ Uncoated 1.. Buttonheads -Complete -V Partial __ Uncoated 1..
~~Anchorage~~
-Complete -,;;7 Partial Uncoated 1.. Shims Complete -;7"" Partial ==== Uncoated 1.. Bearing Plate-Complete ___ Uncoated 1.. ( 1281#0 (8.10.1) Grease Color: Match i/"cqlor bl<. SRocv#comment ___ (8 . 10. 2) No Match Color Comment * (9.6) Amount of Grease Removed-1/'f Gal. -Will this be scrapped? -i29YES 0 SQ 7.0 SAMPLES , (6.1) Grease Samples Taken 2. Quarts. (6.1) Samples Identified '/t:S * * (6.1) Location*of Sample Removal J:::",RoM AAJeHoRASc- - cAµ .. 111._ '-AB (7) Grease Analysis: 0Accept AUnacceptable Engr. Notified J>mr:p 11p.s/'19 "f:?/.ri.jn/'n FILLER DATA (Continue SQ 6.0) . . (10.2) Method of Tendon ASSe:i ... fBl..Y CoATe-D-+ CA-1Jr<.£IJ..lSTALLEDE'1!1o//'it? (10.3) Amount of Grease Lost Alo..ueGal. -Wi_ll this *be ONO (11.2) Add quantities of lost grease as each applies;Post total on Data Sheet 12.1 (8.7)_2_ + (8.*7.1)_1t_ + (9.6)__}fr_ + SQ7.0. C6.1> Y-z-+ = 6!5to/i}v ' , TOTAL GREASE LOSS .:1-Gal. Post to DS 12. 1 Q.C. Review __ Level M Date Title frl 6-/l.) Q, /I.
SHEATHING FILLER DOCUMENTATION PROJECT TENDON* NO. V23o TENDON FILLER DATA PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 MAY 20, 1987 Page 1 of 1 . Revision 0 &Revision 1, 8-14-87 SURVEILLANCE NO. YEAR 8'7 NO. A*LI::>,J;/J(..L*.e_)I UNIT * :1-... . I Date Removal started 9/2 tin r

Q.C. Signoff (7 .4) Dry Ice Used on Grease Can µo , Dry Ice Used Around Anchorage
..vo _ (7.5) Temp. of Concrete 70 F. Thermometer No. S.A-1-Z Recalib. Date9m Ambient Temp. F. Thermometer No. PK Recalib. . (8.7) Amount of Grease Lost ..:t:3.. Gal. (8.7.1) Amount of Grease in Gal. 2..3 (} tJ , _ Q(7 . (8.7.2) Grease to be Reused DYES (8.7.2) Grease in Can Protected .!!/J+/-- (8.8) GREASE COATING: Grease Can -Complete */, Partial __ Uncoated 3 Buttonheads Complete Partial __ Uncoated ___ '10 Anchorage Complete Partial __ Uncoated 3 Shims -Complete Partial __ Uncoated 3 A .. Bearing Plate-Complete ---V-Partial.. __ Uncoated 3 unusual Conditions: __ (8 .10 .1) Grease Color: Hatch Pl< ER 0 w..Vconunent ___ AJ_o_.,v-=e- ________ ___ (8.10.2) No Match Color Conunent * (9.6) Amount of Grease RemovedY'r Gal. -W"ill this be scrapped? 0 NO SQ 7 .0 SAMPLES . * (6 .. 1) Grease_Samples Quarts. (6.1) Samples Identified _'f_E_S ____ _ (6 .1) Location of sample Removal Fl<oM. CAA/ ElLLt::/Z. 77 'l'Vr. Vt4 l../f B. IU{JoeT ( 7) Grease Analysis: D Accept Engr. Notified 'YAM) 11/J.Sji"? ')lj./"J.fl1fn FILLER DATA (Continue SQ 6.0) ( 10. 2) Method of Tendon Protection A,Vt.H oRAGE" A CcA\*t> + w .s. ,,,..see-(10.3) Amount of Grease Lost 'lg Gal. -Will this'be-scrapped? l&JYES 0No (11.2) Add quantities of lost grease as each applies;Post total on Data Sheet 12.t (8.7) 'J3 + + (9.6)..!i.:L_ + SQ7.0 (6.1) V"l._ + = TOTAL GREASE LOSS 'f-5 3/tf-Gal. Post to OS 12 .1 Q.C. Review Level "IIL Date __ __ _ Title PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL E.8 DATA SHEET 6.0 FILLER DOCUMENTATION MAY 20, 1987 Page 1 of 1 Revision 0 &,Revision 1, 8-14-87 SURVEILLANCE NO. S-YEAR ---TENDON NO. V250 TENDON END/BUTTRESS NO. S Hc:5t' ) LO p UNIT I ---Q.C. DATA Date Removal Started lo/s/87 Signoff (7. 4) Dry Ice Used on Grease Can A/O , Dry Ice Used Around Anchorage A/o ( 7. 5) Temp. of Concrete <f lf F. Ambient Temp. F. I Thermometer No. Sl'l-2 Recalib. Thermometer No. Pl< tz..... Recalib. (8.7) Amount of Grease Lost-'10..c1E""Gal. (8.7.1) Amount of Grease in Can '/q. Gal. (8.7.2) Grease to be Reused D YES ( 8. 7. 2) Grease in Can Protected !Y/A:_ ed (8.8) GREASE COATING: Grease Can -Complete v Partial Uncoated 't .Buttonheads -Complete / Partial Uncoated '10 -Anchorage -Complete Y Partial Uncoated 't Shims -Complete """';;7"""" Partial Uncoated 't Bearing Plate-Complete Partial Uncoated '10 ebtob/n I I Unusual Corid it ions:" SHI,;, 8'*1-11/JD J-lel!:fD c eA!'tt orNfl.2 -s.ru;-* J),19//9-S-'lcG"T SG.. 9": 0 -SKE?'l:'( (8.10.1) Grease Color: Hatch Color Conunent * (8.10.2) No Hatch VColorOK 9,eowAi Conunent w1rrl 7,,<J# ,NtlXTt.J.i!.t:; (9.6) Amount of Grease Gal. -Will this be scrapped? 0

~~SQ 7.0 SAMPLES (6.1) Grease Samples Taken (6.1) Location 2. Quarts. (6 .1) Samples Identified YC:S of sample Removal FRl)t'f es"'km t;.1?6/J.>e t:/1/l/ vi1u1uJ.~~

1 ' ( 7) Grease Analysis: D Accept )'°\Unacceptable Engr. Notified_ mrq> 11/-,s-/'1? FILLER DATA (Continue SQ 6.0) _ (10.2) Method of Tendon ProtectionAAIC't'o.el9t:£ /r5'StfMBt)" etJAjfD-1-CA# -7 I .(10.3) Amount of Grease Lost A/PAlt Gal. -Will this 'be D NO c9S 1e/s@ r1 (11.2) Add quantities of lost grease as each applies;Post total on Data Sheet 12.1 (8.7)..J2_ + (8.7.l)_!/:t+ (9.6)___!2_ + SQ7.0 C6.1> Y-z..+ c10.J>_Q_ = ' ) TOTAL GREASE LOSS 3/y.. Gal. Post to DS 12 .1 Q.C. Review 'j¥. Level J]1: Title 7'*7::')/. /t>/ls/ &-9 11.J1.-11(.., It 7
PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 MAY 20, 1987 Page 1 of 1 Revision 0 .&,Revision 1, 8-14-87 SHEATHING FILLER DOCUMENTATION PROJECT SURVEILLANCE NO. YEAR V2'==>0 TENDON END/BUTTRESS NO.
I ---:k Q.C. TENDON NO. FILLER DATA Date Removal Started 8'2 Signoff (7.4) Dry Ice Used on Grease Can /f/C?, Dry Ice Used Around Anchorage Alo (7.5) Temp. of Concrete 72. F. Thermometer No. S,1/1-2 Recalib. Date Ambient Temp. 70 F. Thennometer No. PK 'f2.. Recalib. _Date'i z.%-* 2.0GAt... o.u . (8.7) Amount of Grease Gal. (8.7.1) Amount of Grease in Can '2. Gal. 'lOt:if'.L O t-l G\*fY,,.'nl . (8. 7. 2) Grease to be Reused DYES lS?J NO (8. 7. 2) Grease in Can Protected .!!/tJ_ (8.8) GREASE COATING: Grease Can -Complete / Partial Uncoated 3 Buttonheads -Complete 3* Partial Uncoated ___ 3 Anchorage Complete Partial Uncoated 3 Shims Complete Partial
~~Uncoated 3 ** _ Bearing Plate-Complete __ v Partial Uncoated 1a (8.9) Unusual (8.10.1) Grease Color: Match V Color .PK 8,eDw#conunent~~
~~_,,v_a_A/_t= _______ _ (8.10.2) No Match Color Comment (9.6) Amount of Grease Removed-1/95 Gal. -Will this be scrapped?~~
~~z. SQ 7.0 SAMPLES (6.1) Grease Samples Taken (6.1) Location _g_ Quarts. (6.1) Samples Identified y£S of Sample Removal r;:f'o.-<<1 8.f!EA5C (7) Grease Analysis:~~
iv( II lfl f..IHJ. l{rr./Joi!.-,- --,/ 0 Accept ?-Unacceptable Engr. Notified 1)tfT*JJ ///'7$/'i'? 1-. .u-*12b1/rg? FILLER DATA (Continue SQ 6.0) ' . . (10.2) Method of Tendon Protection frSSE..V.""B>Li C.OAIED -T C.AJ./ IJ.JSTAY:§!-De,8 yi¢r \ ,.....-SEE9°:1 . N'I : 9 h_efq,-(10. 3) Amount of Grease Lost /<[ Gal. -Will this, be scrapped? I.CJ.YES 0 NO (11.2) Add quantities of lost grease as each applies;Post total on Data Sheet 12.1 (8.7) + (8.7.1) 2 + + SQ7.0 (6.1) !/z. + (10.3) '/'¥ = .----TOTAL GREASE LOSS C/-2 o/t Gal. Post to DS 12. 1 '7/. '7'. 11 J , ./., Q.C. Review __ /T __ ._n __ Level -J.11--Title I '?_"fl' :; -THING FILLER DOCUMENTATION PROJECT __ ...,:.,P._,'/J_;__l_I TENDON NO. l>I -'l TENDON PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 MAY 20, 1987 Page 1 of 1 Revision O .&_Revision 1, 8-14-87 SURVEILLANCE NO. YEAR µt:IT.R.. E\O END/BUTTRESS NO. S/-lfJF' 0 &ITT UNIT . I I J --Q.C. Date Removal Started ? Signoff r t FILLER DATA (7 .4) Dry Ice Used on Grease Can A/O , Dry Ice Used Around Anchorage
~~0 tf,t/9/zs/?:7~~
~~_ -( 7~~
5 l Temp. of Concrete i; 0 F. Thermometer No. S l'1

2 Recalib. Date f:!<<-!!1$1/zsfr?
Ambient Temp. S'/-F. Thermometer No. Pk Recalib. Date' ei.'i.,Jz>!r7 (8. 7) Amount of Grease .Lost _!f:J._ Gal. (8. 7 .1) Amount of. Grease in Can ..1. Gal. e.B'l/z:Sffr I I (8. 7 .2) Grease to be Reused DYES (8. 7. 2) Grease in Can Protected .v/A-I I (8.8) GREASE COATING: Grease Can -Complete _L_ Partial __ Uncoated 3 ---Buttonheads -Complete __ Uncoated 3 Anchorage -Complete v Partial Uncoated 3_ Shims Complete. -V Partial Uncoated 3 *. Bearing Plate-Complete -V Partial ==Uncoated 3 c1llllllr Unusual Conditions: 7 t (8.10.1) Grease Color: Match ,;/color /JI':. .BJEow,Vcomment (8.10.2) No Match Color Comment (9.6) Amount of Grease Removed-*- 1/£/ Gal. -Will this be scrapped? rgjYES 0 Tl I SQ 7
~~0 SAMPLES (6.1) Grease Samples Quarts. (6.1) Samples Identified (6 .1) Location of Sample Removal G [i?C'A S*' C.AN ( 7) Grease Analysis:~~
~~D Accept 1':;;(.~~
~~VJ.II '-AB. RC/'ollr *?I / !'°"'Unacceptable Engr. Notified iffrE!J 11/'J.Sj'f?~~
')/-v.1?.fu 'n FILLER DATA (Continue SQ 6.0) (10. 2) Method of Tendon Protection A-"t"h'ol<!'At:.f TI (10.3) Amount of Grease Lost 1/'2-Gal. -Will this be scrapped? 129.YES . D NO_ t!l!>yrr/r7 (11.2) Add quantities of lost grease as each applies;Post total on Data Sheet 12.I + (8.7.1) + + SQ7.0 (6.1) Y-z. + (10.3) y"'Z. = eA tt/zsfrz ea1j?S"/o// TOTAL GREASE LOSS Z Y-z.. Gal. Post to DS 12 .1 Q.C. Review /f, 7. Level :rn: Date __ I _0-_J __ _ sq?,o{'.1) /I. 1:. 71. 1../1.f"/ 5? Title , ob /q 11\'Y\{1 l .KING FIT.LER DOCUMENTATIOH PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 MAY 20, 1987 Page . 1 a f 1
~~Revision O &,Revision 1, 8-14-87 SURVEILr.AHCE NO. 5 YEAR '?:'7 ELL PROJECT ___ * ...;.."f'...;..f:it.;._L__..;.;:l 3:;;...A;.....:....;...b_E_S~~
___ _ ---------- ---D\-9 TENDON .. / A.1Et9.e.. UNIT ;1_ TENDON NO. END/BUTTRESS NO. E/Ct..j) /C-B'rJ7'"T I ---FILLER DATA Date Removal Started 10/9/?(Z r I ( 7 :4) I;ry Ice Used on Grease Can No , Dry Ice Used Around Anchorage No (7.5) Temp. of Concrete *b"o F. Ambient Temp. 'ib F. Thermometer No. S.M-'2.. Thermometer No. 'P IC 't "2-Recalib. n i> Amount of Grease Lost A/DtJG Gal. (8. 7 .1) Amount-of. Grease in Can .:!....__ Gal. ( 8. 7. 2) Grease to be Reused DYES ( 8. 7. 2) Grease in Can Protected ..&J.ft. (8.8) GREASE COATING: Buttonheads Complete Partial __ Uncoated ___ 'f. Anchorage Complete Partial __ Uncoated Q.C. Signoff Grease Can -Complete Partial __ Uncoated Shims -Complete Partial __ Uncoated Bearing Plate-Complete -V-Partial __ Uncoated 'f. Conditions: __ (8.10.2) No Match Color Comment !Y2._I 'I. * (S.10.1) Grease Color: Match .,/ Color 8'-owl./ $ (9.6) Amount of Grease Removed-,/L Gal. -Will this be scrapped? 0 o. SQ 7.0 SAMPLES (6.1) Grease Samples Taken 2 Quarts. (6.1) Samples Identified __ _____ _ (6 .1) Location of Sample Removal F'Ro-"\ A.VeHoic:'frG* A-S.SEJ1BLY AN1? SR.EASE" C..Af./ (7) Grease Analysis: Accept Unacceptable Engr. Notified >'Hffi? 11/").Str'/ ?/.;J/-.1'l../H@1 D * )1 . \1114 C...AlJ. T hl'1 j FILLER DATA (Continue SQ 6.0) (10. 2) Method of Tendon Protection t!/VC!!@R,f/rgt; Co,4TEt>+ eA/V' 1ee'iA1S'{iillrD (.10.3) Amount of Grease Lost ;<lofa'G""'Gal. -Will this.be scrapped?1ADYES 0No (11.2) Add quantities of lost grease as each applies;Post total on Data Sheet 12.1 (8.7)_j2_ + (8.7.1) 1.-+ (9.6) r/"l... + SQ7.0 C6.l) Yz... + = __ -_-e.::::::::_G_a_1_._P_o_s_t __ t_o_Ds __ 1_2_._1 _____ __ Q.C. Review _______ Level 7IC Date Title /11?/2, i 6J.., A.
~~v,;r JI, 10/l.f/ t'l t.Jc.,, 11Nt 7~~
SHEATHING FILLER DOCUMENTATION PROJECT 'PA L \SA \)*.S TENDON NO. D 1-3%: PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 MAY 20, 1987 Page 1 of 1 Revision o ,&_Revision 1, 8-14-87 SURVEILLANCE NO. s / lllcAR. TENDON END/BUTTRESS NO. Siio/=' /A {3uTT UNIT I ----' Q.C. FILLER DATA Date Removal Started 7 Signoff (7 .4) Dry Ice Used on Grease Can ..Vo , Dry Ice Used Around Anchorage (7.5) Temp. of Concrete 6Z F. Thermometer No. Sf'\*2. Recalib.
Ambient Temp. F. Thermometer No. -PK i <_ Recalib. Date ,lz<r/S? (8.7) Amount of Grease Lost 1/2 Gal. (8.7.1) Amount of.Grease in Can I Y2.. Gal. ef)j/zqf<r? ( 8. 7. 2) Grease to be Reused DYES ( 8. 7. 2) Grease in Can Protected -¥tL (8.8) GREASE COATING: Grease Can -Complete -/ Partial Uncoated 1.. Buttonheads Complete ---:?'" Partial __ Uncoated 1o Anchorage -Complete --v7" Partial Uncoated 1.. Shims Complete Partial ===:= Uncoated 1.. *. Bearing -Plate-Complete v' Partial Uncoated 1.. c'fl!l!f Unusual Conditions: WA-Tt:R Fou.v?:> e/:Tr..J RE."'.o\/At-(8.10.1) Grease Color: Match Comment eb:/)z (8.10.2) No Match VColor Comment HEAVY TAN C.oLof<. "Dtc:
~~9/<r7 (9. 6) Amount of Grease Removed---,/'+/-~~
Gal. -Will *this be_ scrapped? O NO c;e_ 9/'z.'i/'%7 ' f ' SQ 7.0 SAMPLES (6.1) Grease Samples Taken (6.1) Location (6.1) Samples Identified of Sample Removal A.Vli\oRA(;E:' ANTJ C.AN 0 n,,-a..b-r-* * .. ,... ... , ? Unacceptable Engr. Notified -VITT!>> 11t;rjt'2 (7) Grease Analysis: 0 Accept

~~7/.'JJ. 12./11 I rt .. FILLER DATA (Continue SQ 6.0) (10. 2) Method of Tendon Protection C!o-AIE'D~~
+ t!AAJ wSTA-u .. _ e£>1/z1/rJ I I (10.3) Amount of Grease Lost 'J.z. Gal. -Will this be scrapped? (11.2) Add quantities of lost grease as each applies;Post total on Data Sheet 12.1 + (8.7.1) J'h.+ (9.6)-1!f. + SQ7.0 + i I TOTAL GREASE LOSS 3 1/tj-Gal. Post to OS 12 .1 tJe, 1 /z.1 Jr; Tl Q.C. Review --XO:: Date _.....;J_o_-_1_5_-_8_? ___ Title /YJ 6--.R
~~l ((. tJ ' ,~~
S.ING FU.LER DOCUMENTATIOH PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 MAY 20, 1987 Page 1 of 1 Revision O 1, 8-14-87 YEAR 5?7 PROJECT _____ _ SURVEILLANCE NO. ___ S--___ _...,,,,,_ ---TENDON NO. Dl-3% TENDON . I ...ve:-A-lC... END/BUTTRESS No.Flel-D D Bu'TT UNIT _:J_ I ---FILLER DATA Date Removal Started 10/9 /<t 7 I ' ( 7. 4) Dry Ice Used on Grease Can /Vo , Dry Ice Used Around Anchorage ,,v o Q.C. Signe ff S,M-Z. Recalib. -P.""=""*_y_,..z-- Recalib. Date _ _...;;.....-.:::;:;;;......._ -Tl (7.5) Temp. of Concrete F. ' Ambient Temp. 'f p F. Thermometer No. Thermometer No. (8. 7) Amount of Grease Gal. (8. 7. l) Amount of Grease in Can 3/'t Gal. t)JJ;ro/1/crt (8. 7 .2) Grease to be Reused DYES (8. 7 .2) Grease in Can Protected (8.8) GREASE COATING: Grease Can -Complete c/' Partial __ Uncoated '-Buttonheads . Complete Partial Uncoated ---'-* Anchorage Complete :Z Partial __ Uncoated '-Shims Complete v' Partial __ . Uncoated '-._LL-, Bearing Plate-Complete Uncoated '- Conditions: ____ N_o_A/_* _______ (8.10.2) No Match Color Conunent (8.10.1) Grease Color: Match / Color Conunent __,_,f\.J'""o'""'"AJ"-*;;;...._.

~~( 9. 6) Amount of Grease Removed ---r;Lj~~

-Will this be scrapped? [;81 YES D NO eb. 0 q en SQ 7.0 SAMPLES (6.1) Grease Samples Taken _g__ Quarts. (6.1) Samples Identified ___ _ (6 .1) Location of Sample Removal F/?ot:J. A/11<?./loRAGc AND t/J_1ch/1,"f .
~~CR!/JSE Cfli\J i/111.L/18.RtP"'tr ( 7) Grease Analysis:~~
~~D Accept Unacceptable Engr. Notified mm 1111-f&'> }/.if.1i.)1J/r? I~~
FILLER DATA (Continue SQ 6.0) * *
(10.2) Method of Tendon Protection ASSFl'fl3l.,Y CtJA7"*l:> +C!IJ.,,U (10.3) Amount of Grease Lost .AloAJ(('"*Gal. -Will this be scrapped?/"A-DYES ONO (11.2) Add quantities of lost grease as each applies;Post total on Data Sheet 12.1 + +.(9.6)_!},f_ + SQ7.0 C6.1> Ve_ + c10.3>__!2_ = .1.)'2 TOTAL GREASE LOSS ----Gal. Post to DS 12.1 Q.C. Review iV $ Date __ }_0_-_,_s_- ___ Title M6-R. t:l. I). PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 MAY 20, 1987 Page 1 of 1 .ATHING FIT.LER DOCUMEN'TATIO'fl Revision 0 &,Revision 1, 8-14-87 PROJECT __ SURVEILLANCE NO. YEAR -/_ TENDON END/BUTTRESS NO. Sh"o.Pe BvTT UNIT ..:t.. 7 ---/ L-Q.C. Date Removal Started Signoff TENDON NO. __ P_2_:3_* ----FILLER DATA rt Dry Ice Used on Grease Can /fie> , Dry Ice Used Around Anchorage .AJO (7 .5) Temp. of Concrete F. Thennometer No. S/11*2-Recalib. rfQ-Ambient Temp. S'i' F. Thennometer No. Recalib. Date f!'UJ;. I (8. 7) Amount of Grease Lost ( 8. 7 .1) Amount of. Grease in Can Gal. ( 8. 7. 2) Grease to be Reused 0 YES &J NO ( 8. 7. 2) Grease in Can Protected (8.8) GREASE COATING: Grease Can -Complete / Partial Buttonheads Complete Partial Anchorage .... Complete L Partial Shims -Complete v . Partial Bearing Plate-Complete L7'"" Partial Uncoated Uncoated ___ Uncoated Uncoated Uncoated ) Unusual Conditions:

~~_-_-_-_-_;....:;;~~

_-_-_-_-_-_-_-_-_-_-_- _-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_- (8.10.2) No Match Color Comment SJ (8.10.1) Grease Color: Match ,/'Color .J>t< A;e#c (9.6) Amount of Grease Removed 1 ('f Gal. -Will this be scrapped? [g.YES 0 rt. & SQ 7
~~0 SAMPLES (6.1) Grease Samples Quarts. (6.1) Samples Identified Yc.5 ( 6 .1) Location of Sample Removal £/eo/'1 A#t:Hoplt(;C tfS.5cM8lY AJJP '*'.!f.4.:E-L Clf.A/ (i) Grease Analysis:~~
D Unacceptable Engr. Notified "1Jtt 7/JJ.1z./11)12 FILLER DATA (Continue SQ 6.0) . . ( 10. 2) Method of Tendon Protection AACHM't?M A5>eMiR.Y + e,4µ (10.3) Amount of Grease Lost "'tW,f"" Gal. -Will this be scrapped?,%DYES ONO * (11.2) Add quantities of lost grease as each applies;-Post total on Data Sheet 12.1 ill ( 8
7) _Q_ + ( 8

7

1) :J..... + ( 9

6) _Jj_ + SQ 7

0 TOTAL GREASE LOSS C6.1> Yz...+ c10.3>_.J2_
2 _t_-j{; Gal. Post to OS 12.1 41. Review __...?/ ......... Level -:tII= Date 1:._'..:..IJ"--..:.8'_? ___ _ Title r>z c,,R. J Q .f}. 1 1 1/-z, It 7 PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 clS MAY 20, 1987 Page 1 of 1 Revision O &Revision 1, 8-14-87 FILLER DOCUMENTATION YEAR PROJECT SURVEILLANCE NO. ---"5=----- ---TENDON NO. 1:> Z -3 TENDON . I NE'-4 R.. END/BUTTRESS NO. E!ElD A "8c.rrr I UNIT _.1.. __ _ FILLER DATA Date Removal Started ( I Q.C. Signoff (7. 4) Dry Ice Used on Grease Can .,.Ve , Dry Ice Used Around Anchorage A/ o el> iho/951 I J (7.5) Temp. of Concrete (io F. Thermometer No. S;t-t-2 Recalib. Ambient Temp. se F. Thermometer No. Pk't2... Recalib. (8.7) Amount of Grease Gal. (8.7.1) Amount of Grease in Gan j,_ -Gal. e69/$of:t7 . --r I (8.7.2) Grease to be Reused DYES (8.7.2) Grease in Can (8.8) GREASE COATING: Grease Can -Complete __L Partial __ Uncoated Buttonheads -Complete ,,/ Partial Uncoated -Anchorage -Complete v Partial Uncoated ---Shims -Complete i../'" Partial Uncoated 3 Bearing Plate-Complete Partial Uncoated 3 Tl 9) Unusual Conditions: __ (8.10.1) Grease Color: Match /color /)J:::. $Ro'4.#Comment __ (8.10.2) No Match Color Comment ( 9. 6) Amount of Grease Removed Gal. -. Wi 11 this be scrapped? a YES D NO t3I!> 9. 3o & SQ 7 .0 SAMPLES _ (6.1) Grease Samples Quarts. (6.1) Samples Identified ___ _ (6 .1) Location of Sample Removal ,&'/eOM "EE"ASF c.AN ( 7) Grease Analysis: D Accept .P(unacceptable '° 111 1..1\G. Rf. fl:¥lT Engr. Notified :P.m:p FILLER DATA (Continue SQ 6.0) (10. 2) Method of Tendon Protection cc,,..\ Eb 4 CAAJ 1>'-'TAu.cD -(10. 3) Amount of Grease Lost Gal. -Wi 11 this be scrapped? r&J YES 0 NO Add quantities of lost grease as each applies;Post total on Data Sheet 12.1 & ( 8. 7) _!/_j_ + ( 8. 7
~~l) ..:1-+ ( 9. 6) + SQ 7 ** 0 (6.1) 'h....+~~
= 'f.-, ob,,/o.-7 __ G_R_E_A_s_E_L_o_s_s ___ __ G_a_1_._P __ os_t __ t_o __ D_s_1_2_._1 ___ Q.C. Review _..JI-'"-- ...... Level -:Dr: Date 10-1.r-/llt:-12. &<*A. 5q 9 ,o(,.i) * )'A¥-u41.s}f!J? _ \AJV It/; I& 1 Title EATHING FIT.LER DOCUMENTATIOH PROJECT ........ ____ _ PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 MAY 20, 1987 Page 1 of 1 Revision 0 1, 8-14-87 SURVEILLANCE NO. YEAR D3-1% TENDON NO. . TENDON END/BUTTRESS NO. / A/,!° -41!. SHOP If 80TT UNIT ..1_ / Q.C. Date Removal Started ' 10/zo /?O Signoff
~~I I FILLER DATA Dry Ice Used on Grease Can _&:'fl_, Dry Ice Used Around Anchorage~~
-6!..E__ ( 7 .5) Temp. of Concrete F. Thermometer No. S M-Z. Recalib. Date 'l/.:IJ:tfi Ambient Temp. 'iO F. Thermometer No. P K 'i 2 Re ca lib. Cate _ (8.7)Amount of Grease (8.7.1) Amount of Grease in Can j_/2. Gal. (8.7.2) Grease to be Reused DYES (8.7.2) Grease in Can Protected l!jA_ (8.8) GREASE COATING: i::;rease Can -Complete ./ Partial __ Uncoated Buttonheads Partial __ Uncoated ___ Anchorage Complete Partial __ Uncoated Shims -Complete _J/__ Partial Uncoated Bearing Plate-Complete _-r_ Pa.rtial Uncoated *9) Unusual Conditions: &oNf:!: , ,,.b,,/('/"") (8.10.l) Grease Color: Match ./Color bl<. BRowlY'corranent _t: ______ _ (8.10.2) No Match Color Corranent eiJ1?/V of Grease Removed '/'f Gal. -Will this be scrapped? & SQ 7 .0 SAMPLES * (6.1) Grease Samples Taken Z.
~~Quarts. (6.1) Samples~~
~~_____ _ ( 6 .1) Location of Sample Removal /WfJM CAN r$t!f4n (7) Grease Analysis: 0 Unacceptable Engr. Notified ")l;l.1={11/'?") FILLER DATA (Continue SQ 6.0) /VJCl-k:IRME" CAN~~
~~(10.2) Method of Tendon Protection Tf'M'I"' co\1*it£D w/GRe.=A-SE-t-pLASTlC.~~
~~ee.10/-zo(n 1 e8 10 fb/157~~
~~N*"-'* /JAi 10-20-S"'le,6 St1r11! illJ,.J/6?~~
~~]l.)J. (10. 3) Amount of Grease Lost #O..clcGal. -Will this be scrapped?%-CJ YES .0 NO eA 10/2'1?{7 . _ µ#IV t;. ",., J.1*1'* . ra 41..t.~~
~~,LD.c11.2)~~
Add quantities of lost grease as each applies;Post total on Data Sheet 12.1 + IYz. + (9.6)....t+/-. + SQ7.0 (6.1) Y-a.. + 2 Y.i. TOTAL GREASE LOSS L Gal. Post to OS 12.1 ** Review JY.+;: Level .:J:fb._ Date _l .... l....;.* __ _ Title es1ojuto 0131ofi.o/O PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 El -=t-MAY 20, 1987 Page 1 of 1 Revision O ,&Revision 1, 8-14-87 ATHING FIT.LER DOCUMENTATION PROJECT "'f> P.. L-\ SA 't:> E'S SURVEILLANCE NO. 5"" YEAR TENDON NO. D'3-\ TENDON . I >>E"'9-R. END/BUTTRESS NO. FIE:°LO C. 81JiT UNIT I -----L . Q.C. Date Removal Started 1012'3/8'7

I I FILLER DATA (7. 4) Dry Ice Used on Grease Can No , Dry Ice Used Anchorage A.I a (7.5) Temp. of Concrete '32 F. Thermometer No. S,A-1--Z Recalib. Date Ambient Temp. 3'4 F. Thermometer No. ek'l-2 Recalib. Date (8. 7) Amount of Grease Lost NoNl Gal. (8. 7 .1) Amount of. Grease in Can .1..Yz.. Gal.
(8.7.2) Grease to be Reused DYES (gNO (8.7.2) Grease in Can Protected$- tl#R. (8.8) GREASE COATING: Grease Can -Complete ,,/ Partial Uncoated Buttonheads -Complete _L_ Partial == Uncoated ---_Anchorage -Complete ./ Partial Uncoated Shims Complete V-Partial Uncoated Bearing Plate-Complete .::!__ Partial Uncoated 9) Unusual Conditions: __ (8.10.1) Grease Color: *Match _.f_ Color l)K 8ROIJIN Corranent __.,,M..;....;;..o.;._,ll...;.c _______ _ (8.10.2) No Match Color Corranent ___________ (9.6) Amount of Grease Removed-'/<{- Gal. -Will this be scrapped? [3.YES 0 NoeB1!fiitii & SQ 7 . 0 SAMPLES (6.1) Grease Samples Quarts. (6.1) Samples Identified (6 .1) Location of Sample Removal rROM Gi?*11Je CAA/ (7) Grease Analysis: D Unacceptable Engr. Notified --'-tJ_.f. ... ' FILLER DATA (Continue SQ 6.0) c 10. 2) Method of Tendon Protection COATE'?> +e,q,A.J I (10.3) Amount of Grease Gal. -Will this be scrapped? ONO I I ,&.c11.2) Add quantities of lost grease as each applies;Post total ort Data Sheet 12.1 + (8.7.l) JYz. + (9.6) yq. + SQ7.0 (6.1) + 2 23/tl TOTAL GREASE LOSS I Gal. Post to DS 12.l ** Review __..df. ....... ...... __ Level Title /'l!Gf?. J ti .J). Date _..:..l.;...1
~~...:.:J}'--'-54 ?,o G.i) 11(t .l 1 '6)l-11.r ii\'~~
THlNC FlT..LER DOCUKENTATIOll PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 MAY 20, 1987 Page 1 of 1 Revision 0 1, 8-14-87 SURVEILL.AllCE NO. TEHDOll NO. 5Cf p...e_ TENDO?l END/BUTTRESS NO. Sf/oP /'A" .BVIT UNIT I --Q. C. FILLER DATA Date Removal Started lt?d2/B 7 Signoff . l ) (7.4) Dry Ice Used on Grease Can NO_, Dry Ice Used Around Anchorage N'o (7 .5) Temp. of Concrete F. Thermometer Ho. Ambient Temp. $0 F. Thermometer No. __ Recalib. __.f_k.___'+-.<---...._ Rec a lib . Date q / e/i Date tf?. lo 'It (8.7) Amount of Grease Lost'.No.vEGal. (8.7.1) Amount of Grease in Can .2.._ Gal
i/rrr --'J (8. 7 .2) Grease to be Reused DYES i8No ca. 7 .2) Grease in Can Protected (8.8) GREASE COATING: -Complete Partial Uncoated Grease Can 2 5" Buttonheads Complete --v:7' Partial Uncoated Anchorage
-Complete __ Partial -;::=--Uncoated '2..5 Shims -Complete __ Partial v Uncoated '2.5 Bearing Plate-Complete __ Uncoated 2. 5" 9) Unusual Condit ions: /(16'.A/ (8.10.1) Grease Color: Match v Color "B'Roc.vA) Conunent ..... * .;V_o_.v---'-C _______ _ (8.10.2) No Match Color Conun.ent ( 9. 6) Amount of Grease Removed & Gal. -Will this be scrapped? £8l YES O NO t1J 7fl1iii .& SQ 7 . 0 SAMPLES (6.1) Grease Samples Quarts. (6.1) Samples Identified (6.1) Location of Sample Removal ffo"1 A-5St:l'1S'lYA...V.l:> GReA-SE CAP (7) Grease Analysis: 0 Accept .
~~VIA Engr. Notified !?lfrf12 1111.r/g?~~
FILLER DATA (Continue SQ 6.0) (10.2) Method of Tendon Protection AACHoRAC* f}SSE",vt"BLY c:oATe'Z> t-e.AIJ 'j?f/J.J.S7i1-lLEDtfB..1Jrz/'tf (10.3) Amount of Grease Lost...Ve>AleGal. -Will this be ONO Add quantities of lost grease as each applies;Post total on Data Sheet 12.I & + + (9.6)-1i. + SQ7.0 (6.1) Yz. +
~~a TOTAL GREASE LOSS .:J_ 3/J' Gal. Post to I>S 12. l~~
Review

Level -:n:z:-Date __ J_o_._,_S_,_8
~~.... 2 __ _~~
~~;+r1;r.)I.~~
1q1.S/&P '1t.JVf>lq Title ATHING FIT.LER DOCUMENTATION PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 MAY 20, 1987 Page 1 of 1 Revision 0 1, 8-14-87 E19 PROJECT _____ _ SURVEILLANCE NO. YEAR '67 TENDON NO. S7Ac. TENDON NO. h Bu'fr UNIT .::1... . ----Q. C . FILLER DATA . Date Removal Started Signoff ( 7*. 4) Dry Ice Used on Grease Can ..ve:; , Dry Ice Used Around Anchorage ..Vo I ( 7. 5) T-. of Concrete 'l't F. Thernometer No. SM -'2.. Recalib. Date t>1 tt:: Ambient Temp. F. Thennometer No. Pk.i..J.2-Recalib. itJ. (8.7) Amount of Grease (8.7.1) Amount of.Grease in (8. 7 .2) Grease to be Reused DYES 18'.fNO (8. 7 .2) Grease in Can Protected L¥j!t... (8.8) GREASE COATING: Grease Can -Complete __/_ Partial __ Uncoated Buttonheads -Complete _:f_ Partial __ Uncoated ---Anchorage -Complete + Partial .--Uncoated Shims -Complete* Partial __ Uncoated Bearing Plate-Complete 'L., Partial __ Uncoated
~~Conditions:~~
_____ (8.10.1) Grease Color: Match _L_ Color DJ<. 8R6wN comment AJQAle (8.10.2) No Hatch _.Color Comment __________________ /?J:>I zo ( 9. 6) Amount of Grease Removed .2.#.--Gal. -Will this be scrapped? !'251 YES 0 W & SQ 7 .0 . SAMPLES (6.1) Grease Samples Quarts. (6.1) Samples Identified (6.l) Location of Sample Removal C!CfA/ (7) Grease Analysis: 0Accept \'1.q LAi* Q.EPollT _ I j Engr. Notified J'll?E> 11J?SM? "JI:/-. l:t*IJ'? FILLER DATA (Continue SQ 6.0) . (10.2) Method of Tendon ProtectionMl"l/O,e'Ad d$5B'1BL(c:.euJCZ? M.b O?E/JSc .v/, /?BAOTl'ta@ (10. 3) Amount of Grease Lost .M?ee" Gal. -Will this be scrapped ?/A-DYES 0 NO 0 #, Add quantities of lost grease as each applies;Post total on Data Sheet 12.1 & (8. 7).Q_ + (8. + + SQ7.0 (6.1) 'lz. + -..1..'3/u TOTAL GREASE LOSS __ Gal. Post to DS 12.l
~~Review }f. ';(: Level J:[/: Date ___~~
...... 9.._? __ _ Title EATHING FILLER DOCUMENTATION PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 MAY 20, 1987 Page 1 of 1 Revision 0 _&Revision 1; 8-14-87 SURVEILLANCE NO. YEAR 87 EZ.O ---TENDON NO. 7 7 fJrc_ ** I A. TENDON END/BUTTRESS NO. .SHoP BuTr I UNIT _.:L __ _ FILLER DATA Date Removal Started Q.C. Signoff* (7.4) Dry Ice Used on Grease Can N& , Dry Ice Used Around Anchorage --1lQ_ (7 .5) of Concrete 32. F. Thermometer No. SM-'2.. Recalib. Date 9M-9' Ambient Temp. 32 F. Thermometer No. Pk 'fl. Recalib. (8.7) Amount of Grease Gal. (8.7.1) Amount of Grease in Can Yz Gal. e&rc({rz (8. 7 .2) Grease to be Reused DYES (8. 7 .2) Grease in Protected 11./.a-(8.8) GREASE COATING: Grease Can -Complete J -..2artial Buttonheads -Complete -V--"P:rtial Anchorage -Complete -JL__ Partial Shims -Complete __J{__ Partial Bearin*g Plate-Complete _{__ Partial Uncoated 3 ---Uncoated 1. Uncoated 3 Uncoated 3 Uncoated 3 *. 9) *unusual Conditions: {!!;tsl$z_ (8.10.1) Grease Color: Match_..£.... Color Dk BRouJll Comment _,N........,.O"""'!J ___ r;'"-------- (8.10.2) No Match Color Comment (9.6) Amount of Grease Removed -Will this be scrapped? 0 NO&P;t>, '(/'7. .&. SQ 7 . 0 SAMPLES (6.1) Grease Samples Taken -1:__ Quarts. (6.1) Samples Identified Y J (6 .1) Location of Sample Removal P' OM ( S.s!.-------=-=-r--:::: fhdin. ( 7) Grease Analysis: D Accept ')1:11.11..J11 f!z FILLER DATA (Continue SQ 6.0) (10. 2) Method of Tendon Protection A).)C!l/ORAGP d.S.5f0113t..>' Cft.AJ !?litA67AlLF..P e.e1tJ/f/81 I (10.3) Amount of Grease Lost Alo&'<f'Gal. -Will this be 0No e.610/#v &. (11.2) Add quantities of lost grease as each applies;Post total on Data Sheet &. + (8.7.l) 1/'2-+ + SQ7.0 (6.1) y"?.. + (10.3)...Q_ = TOTAL GREASE LOSS .1-Gal. Post to DS 12.1
Review Ji; T. Level '11]: Date ____ /_o_-_J S_-8'_') __ _ Title THING FIT.LEH DOCUHDTATIOlf PROJECT PA-'-I SA °I:)* S-PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 MAY 20, 1987 Page 1 of 1 Revision 0 &_Rev,ision 1, 8-14-87 SURVEILLANCE NO. S YEAR 'f!7 ---. . / c TDDO!l END/BUTTRESS NO. RFLOLBwyT UNIT .:1.. l --==----Q. C

TEMDOH HO. 77AC::.. F'ILLER DATA . Date Removal Started 11/e</;t Z Signoff ( 7. 4) Dry Ice Used on Grease Can No , Dry Ice Used Around Anchorage No e/J_"/ZJ/rz -S}'t.....Z..
_ q /fl/ S8' 10/z.z..J rrt7 (7.5) Temp. of Concrete 3t:> F. Thermometer No. .S;c.1--: Z. Recalib. Date 9/;{a'if !Jf,iD/'ZJ/87 Ambient Temp. 3 $' F. Thermometer Bo. Pi< L/2 Recalib *. Date 6e1o'tz./l'i7 3G --Cfjsj <ts'3 *8 . . ' (8. 7) Amount of Grease Gal. (8. 7 .1) Amount of Grease in Can "3/'f Gal. dno/z:{D (8.7.2) Grease to be Reused Dn:s (8.7.2) Grease in Can.Protected ti/+/- (8.8) GREASE COATIHG: Grease Can -Complete .,/' Partial Uncoated Buttonheads -Complete ---;:?"Partial __ Uncoated -----'ti Anchorage --Complete __ Uncoated 'ti Shims -Complete /. Partial __ Uncoated 'ti Bearing Plate-Complete * ;;/Partial __ Uncoated 'ti .) *unusual ConditiOns: A/tlA/E (8.10.1) Grease Color: Match /Color J)X 8,PowN'comrnent __ .N_o_/IJ_e_-=::.----=--AJt.-O t:h (8.10.2) No Match Color Comment r:n: 0 1 (9.6) Amount of Grease Removed 'N Gal. -Will this be scrapped? 0 NO{b I ! & SQ 7 .0 SAMPLES * * (6.1) Grease Samples Quarts. (6.1) Samples Identified ____ (6 .1) Location of Sample Removal FRa"1 A,l/Cf/Of?IJ'E A.S.SO'IBLY AND a 1ef1:z}'iJ CAN
~~D 'lo< . y'1A f ? ( 7) Grease Analysis:~~
Accept* Engr. Notified JWI'P 11/;1.J"!f? /I]/. 1y11 'r FILLER DATA (Continue SQ 6.0) . (10.2) Method of Tendon Protection d,SS*"4&L't (10.3) Amount of _Grease Lost.A.Jo.ve Gal. -Will this be scrapped?JACJYES ONO tJ$10J-zfrJ Add quantities of lost grease as each applies;Post total on Data Sheet 12.1 &. cs.n_E_ + <s.1.1> "'3/'f + C9.6>_b + sQ7.o c6.1> Yz. + = TOTAL GREASE LOSS -------Gal. Post to DS 12.1 Level :1lf:_ Date ___ _ Title. hi G-R.. Q. il . J ATH!NG FIT.LER DOCUMENTATION PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 MAY 20, 1987 Page 1 of 1 Revision 0 ,&Revision_ 1, 8-14-137 PROJECT ----'-'P"'"'"/+_L-_\_S.-'A...-:b_E_.S_______ SURVEILLANCE NO. S-YEAR S'_7 __ TENDON NO. TENDON NO. Burr UNIT .::1_ I ./. --Q.C . . FILLER DATA Date Removal Started Signoff (7.4) Dry Ice Used on Grease Can ..&(Q__, Dry Ice Used Around Anchorage /VO ei:>1o(9/rJ (7 .5) T-. of Concrete SO F. Thermometer No. S,<1-Z. Recalib. 8$'!/d!b Ambient Temp. 52.. F. Thermometer No. ,Pk .Y:Z. Recalib. f/j (8.7) Amount of Grease LosttVauf°"Gal. (8.7.1) Amount of .Grease in Can Ve.. Gal. (8. 7 .2) Grease to be Reused DYES (8. 7 .2) Grease in Can Protected BPi4.J/!J-(8.8) GREASE COATING: / ,:;:--Grease Can -*Complete Partial _v_ Uncoated -' 1. Buttonheads Complete -:::?"" Partial __ Uncoated "* Anchorage -Complete __ Partial _l_o __ "1. Shims -Complete _iL__ Partial __ Uncoated 1. Bearing Plate-Complete v" Partial Uncoated "* 9) Unusual Conditions: __ \ (8 .10.1) Grease Color: Hatch ./ Color Pl< Bi?Dtv"f:.orranent _...._N_o_AJ_t:;;...._ ______ _ (8.10.2) No Hatch Color . Comment (9.6) Amount of Grease Removed '/'f Gal. -Will this be QNoeJ)oJ SQ 7 . 0 SAMPLES (6.1) Grease Samples Taken 2. Quarts. (6.1) Samples Identified _Y_c_S ___ _ (6 .1) Location of Sample Removal A,VtH A.SSE"'M'8L Y -4A.1Z:, (;RfAse:-CAN 12(
~~v I It . Lit IJ. R_ qlo£r ? Unacceptable Engr. Notified 1!fi!1> *1/?,:>lf'>~~
(7) Grease Analysis: 0Accept FILLER DATA (Continue SQ 6.0) (10.2) Method of Tendon Protection MJCHoeAGE' .45SEM.8LY (!op,.'7F!;) + e.-AA.J f2£'1VST.ft.Ll.£C> (10.3) Amount of Grease Lost .Vo..ue'Gal. -Will this *be scrapped1'1'A-DYES 0 NO elJ *. Add quantities of lost grease as each applies;Post total on Data Sheet 12.1 /:\.. . //_ . . 1/. '/ Lil (8.7)_Q_ + + (9.6)__!.j;_ + SQ7.0 + (10.3)_Q_ = TOTAL GREASE LOSS ..:LY'f Gal.
Post to DS 12. 1

Level :;m:; Date
....... fJ __ _ Title .THING FITA.KR DOCUMENTATIOH PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 MAY 20, 1987 Page 1 of 1 Revision 0 &Revision 1, 8-14-87 SURVEILLANCE MO. '!EAR 87 PROJECT __ ..... it ... .... ..... Pf:.___.."S...._ ___ _ ---TENDON NO. ¥2lJr TENDON No. FIELD b -Burr UNIT .:L I -----Q. C *. FILLER DATA Date Removal Started 1tJ/,Sbr7 Signoff I ( Dry Ice Used on Grease Can II O , Dry Ice Used Around -L:f!2_ (7.5) Temp. of Concrete So F. Thermometer Ho. St'!,z Recalib. Ambient Temp. 5 0 F. Thermometer Ho. PK 9 C Recalib. (8. 7) Amount of Grease Lost A Gal. (8. 7. l) Amount of. Grease in Can l/'f Gal.. ( 8. 7. 2) Grease to be Reused D YES t8lxo (8.7.2) Grease in Can Protected fl/,+ I (8.8) GREASE COATmG: -/' Grease Can -Complete Partial v' Uncoated lO Buttonheads -Complete ;;:. Partial ==Uncoated ___ Anchorage -Complete Partial __ Uncoated Shims Complete Partial __ Uncoated Bearing Plate-Complete _I/_ Partial Uncoated ) Unusual (8.10.1) Grease Color: Match "Dk'. Comment ...;.l'-/ __ (8.10.2) No Match Color Comment .(9.6) Amount of Grease Removed 1/'f Gal. -Will this be scrapped? 13LYES 0 L1. SQ 7 . 0 SAMPLES (6.1) Grease Samples Quarts. (6.1) Samples ________ _ (6 .1) Location of Sample Removal rRoM. ,4$.Sc.M!.<..)" A-ND . SRcASa: eAIV D 'l'v(' . . VIA LRS.l'EP-lrr ( 7) Grease Analysis: Accept Engr. Notified JA!9 FILLER DATA (Continue SQ 6.0) . * ,,, td-::>J..-. (10.2) Method of Tendon Protection AAJt!lz'otf/9#(£ 4SSR"BLV ¢e>A-7CD+cA-u (10.3) Amount of Grease Lost ..VONE°Gal. -Will this be ONO &1!5#97 Add quantities of lost grease as each applies;Post total on Data Sheet 12.1 ill C8.n..1:1.. + <s.1.1> 'l'-f + C9.6>_&_ + sQ1.o C6.1) Y-e. + c10.3>_Q_ .. .i..oJ... TOTAL GREASE LOSS I T Gal. Post to OS 12. l
Review //.

Level -:rzr:. Date ___ /o_*_/_S_-_1?_.?.__
__ Title mtrll... &; ./J. /fl)JI !NF"" 1t:Jj1s-/$? , &THING FIT.LEK .OOCUHEHTATIOll PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 MAY 20, 1987 Page 1 of 1 Revision O 1, 8-14-87 SURVEILLANCE NO. YEAR PROJECT --....:..P-'-A_L_I S_A_b_E_S ____ _ --- TENDON ENO/BUTTRESS NO. "lf t)T\ UNIT 1_ I ---.c Q.
~~TENDON NO.--------~~
FILLER DATA . Date Removal Started 1r/'z!jltz Signof f (7.4) Ory Ice Used on Grease Can Dry Ice Around Anchorage /lie; ( 7. 5 l Temp. of Concrete !'t? F. Thoirmometer !lo. St'!* 2 Recalib. Date :tf E _Ambient Temp. F. Thermometer Ho. ?I< 'f2. Recalib. (8. 7) Amount of Grease Lost A/OA/eGal. (8. 7 .1) Amount of Grease in Can .1.. Gal. ( 8. 7. 2) Grease to be Reused 0 YES . ( 8. 7. 2) Grease in Can Pro tee ted ..£J.j.A 17/zfr? (8.8) GREASE COATING: Grease Can -Complete Partial Uncoated Buttonheads -Complete V Partial === Uncoated ---Anchorage Complete -V-Partial __ Uncoated Shims Complete Partial __ Uncoated . Bearing Plate-Complete _v_ Partial __ Uncoated 1. ) Unusual Conditions: ____ (8 .. 10.1) Grease Color: Match .8Rt?IJ/..Ucomment (8.10.2) No Match Color Comment__.....;......_ _________ .-- (9.6) Amount of Grease Removed Y'f Gal. -Will this be scrapped? 0 . &. SQ i.O. SAMPLES (6.1) Grease Samples Taken__.@:.._ Quarts. (6.1) Samples Identified ( 6. 1) Lo ca ti on of Sample Removal .FR;/lf ASS6C-4fSt 'I Ml> oeetSE-Vt' /i . 64.N D . VIA -LllJ. IJ.E'foAT ,,,/ ) t,,..., ( 7) Grease Analysis: Accept ? Unacceptable Engr. Notified "'pm:?J 11J).Sj{? ']/.q-11 .. 1110 1 FILLER DATA (Continue SQ 6.0) . li,j,q/O""J (10.2) Method of Tendon Protection A-55EAl"EL'/ f!:()IJJE°/) +c!JAJ /tE!u..s'TttllFJ:) (10. 3) Amount. of Grease Lost AJtJNc Gal. Will* this be DYES* 0 NO r1>tjt$.f<f1 Add quantities of lost grease as each applies;Post total on Data Sheet*12.1 + (8.7.1) .:1,_ + (9.6)_!i:l + SQ7.0 (6.1))17-. + 2 TOTAL GREASE LOSS .:l 3/'f Gal. Post to DS 12.1 .,. .. Review Jht:. Level :;g_ Date _..;...:11:....-.:...I J;;._--'n-'---- Title THillG FIT..LER DOCUMEH'TATIOll PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 MAY 20,
~~1987 Page 1 of 1 Revision O &Revision 1, 8-14-87. SURVEILLANCE HO. YEAR ?57 ---TElfDOH HO. b5-SF FILI.EB DATA TENDON END/BUTTRESS tiO. Fl*.L1> lf:/'ev7TWIT~~
~~1_ I Date Removal Started ,o/-z.7/rz r1 Q.C.* Signoff ( 7. 4) Dry Ice Used on Grease Can Alo , Dry Ice Used Around Anchorage~~
...Vo el!; 1p 7,/'n ( 7. 5) Temp. of Concrete 'iO F. The""'°""'ter llo. Sl"I -2 Recalib. Date $V-Ambient Temp. 'lo F. Thermometer !lo. Pk '12. Recalib. Date (8.7) Amount of Grease Gal. (8.7.1) Amount of.Grease in can 1. Gal. elto/17/'(7 ---Fl ( 8. 7 . 2) Grease to be Reused . D YES ( 8. 7 . 2) Grease in Can h"Otec ted .tf/iL. e.8 (8.8) GREASE COATING: .Grease Can -Complete /. Partial __ Uncoated ___ '-Buttonheads -Complete _-r-_ Partial __ Uncoated " Anchorage -Complete ..::f__ Partial __ Uncoated '-Shims -Complete _:!___ Partial __ uncoated '-Bearing Plate-Complete ..L_ Partial _._ uncoated '-( 8
10. 1) Grease Color: Hatch . / Color 8/?0wAI Cornmen t _A.J_o-.#....,ri'""--------( 8. 10. 2) No Hatch Color Comment ( 6) Amount of Grease Removed -'/if *Gal. -Will this be scrapped? ,C81 YES 0 NO eB${fl ,j\ SQ 7 . 0 SAMPLES Grease Samples Quarts. (6.1) Samples Identified
_Yi_G_5 ___ _ (6 .1) Location of Sample Removal FRDM COK.c::A.36 CAN' (7) Grease Analysis: 0 Unacceptable Engr. Notified /\J/e FILLER DATA (Continue SQ 6.0) . (10.2) Method of Tendon Protection "'5,S*}113LY CQATEJ) -+-C-AN (10.3) Amount of Grease Lost Alo>>e'Gal. -Will this be scrapped?%-DYES 0No Y31c:f'Z.7/0 Add quantities of lost grease as each applies;Post total on Data Sheet + (S.7.1) .::t._ + + SQ7.0 (6.1) 1/-z.... + a .:1.. '31u* n>TAL GREASE LOSS It Gal. Post to DS 12.1
~~Review Level '7J[: Title 12.1 e/31°/uh r1 ATHING FIT.LER DOCUMENTATIOH PROJECT~~
_____ _ PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 MAY 20, 1987 Page 1 of 1 Revision 0 &,Revision 1, 8-14-87 SURVEILLANCE NO. YEAR %'7 74-BF TENDON NO. TENDON END/BUTTRESS NO. SHoP /r BuT.r UNIT _1-__ _ I Q.C
~~FILLER DATA . Date Removal Started 1ojL9fOL Signoff (7;4) Ory Ice Used on Grease Dry Ice Used Around Anchorage (7.5) Temp. of Concrete Ambient Temp. 'fO F. Yo F. S/'f ,2. Recalib. Date __,_P .....~~
___ Recalib. Thermometer No. Thermometer No. (8.7) Amount of Grease Lost (8.7.1) Amount of Grease in Can 1'2-Gal. (8.7.2) Grease to be Reused DYES r2l.No (8.7.2) Grease in Can (8.8) GREASE COATING: Grease Can -Complete V Partial Uncoated Buttonheads Complete -:;7'"'" Partial Uncoated Anchorage -Complete --V Partial --Uncoated ---Shims -Complete v Partial --Uncoated Bearing Plate-Complete I:?'"" Partial Uncoated 9) Unusual Conditions: ____ _______________ _ I ' DO_ I J. llf1Jl'i7 / bl<.... (8 .10 .1) Grease Color: Match _V_ 'Color 8/?tJvJ,4/ Comment _________ _ T I . (8.10.2) No Match Color ( 9. 6) Amount of Grease Removed YZ-Gal. -Will this be scrapped? & SQ 7 .0 SAMPLES . (6.1) Grease Samples Quarts. (6.1) Samples Identified '/t;.S .in/7 J<'17 (6 .1) Location of Sample Removal rRoM A-NCHC*AGe ASSE"M8L)" AA.ID . GRf"ASFCAv ( 7) Analysis: D Accept Engr. Notified rJ.t{i,*,f,,Ttf{ )/..'}f.p./rr/'8? FILLER DATA (Continue SQ 6.0) cPr,v J7.J£tAIST.4U.EJ>. L I (10.2) Method of Tendon Protection w/Pt.ft5\1c .. rj;n efi/Ofz'Uf?/ . A/DN<E r r r, ""f (10.3) Amount of Grease Gal. -Will this be scrapped? -129YES 0No *i!J1cfaq,)V ee"'/'"/Yl Add quantities of lost grease as each applies;Post total on Data Sheet 12.1 C8. n_Q_ + C8. 1.1> */?-+ c9.6> */-z_ + sQ1 .o C6.1> 1/z... + c10.3> JV. .. etJ1aj-z..o/?? .1...3/J... TOTAL GREASE LOSS r Gal. Post to DS 12.1 ** Review _"Jl:_-. ___ T._. _' ___ _ Level *:u:z::-Date Title r .ATHING PROJECT FIT.LER DOCUMENTATIOH PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 MAY 20, 1987 Page 1 of 1 Revision 0 &_Revision 1,, 8-14-87 SURVEILLANCE NO. 5 YEAR ---TENDON NO. TENDON END/BUTTRESS NO. J:1eL)> /13 avl.T UNIT ::L I ---Q. c. FILLER DATA Date Removal Started IO -'2.8', &"? Signoff Dry Ice Used on Grease Can.!::...!:..__, Dry Ice Used Around Anchorage ..!:!..!:...__ (7.5) Temp. of Concrete S'f F. Thermometer No. Ambient Temp. If 8 F. Thermometer No. (8. 7) Amount of Grease Gal. (8. 7 .1) Amount of .Grease in Can _I_ Gal. )1-'Jl.to/?.8/n ' (8. 7 .2) Grease to be Reused DYES ,aio (8. 7 .2) Grease in Can Protected t!/tl._ (8.8) GREASE COATING: Grease Can -Complete Partial Uncoated Buttonheads Complete v Partial J:!l1L Uncoated Anchorage Complete ---;;;-Partial J4B__ Uncoated Shims -Complete --;;----Partial Uncoated Bearing Plate- --:;-Partial ..i1n_ Uncoated _µ )n w/ll rvlA
~~9) Unusual Conditions:~~

(8.10.1) Grease Color: Hatch \,,/"'Color (8.i0.2) No Hatch (9.6) Amount of Grease Removed Gal. .Vb,. Comment _...:;..µ_,.../.,...._1 _______ ? P)H Comment µJ!, 'llli;JiifW't -Will this be scrapped? JZl YES 0 NO ,.;,/ & SQ 7 . 0 SAMPLES (6.1) Grease Samples Taken _3::_ Quarts. (6.1) Samples Identified __ ___ __ ( 6 .1) Location of Sample Removal F.12.Ho f-( 7) Grease Analysis: D Accept

~~Engr. Notified 1RTQ 11JlSj. FILLER DATA (Continue SQ 6.0)~~
..,..e11PP0 I-' ')I.JI. 10/21'/f'J (10.2) Method of Tendon Protection (10.3) Amount of Grease Lost _o_ Gal. -Will this be scrapped? P/AYES M/;JNo ¥1/-. n.J I i/'?'P J'Jl:.19/z..9h? ')/'}/.10&/g-r) &. (11.2) Add quantities of lost grease as each applies;Post total on Data Sheet 12.1 (6.1) + = .&. (8. 7)_£_ + (8. 7 .l)_I_ + + SQ7 .O ). )/. Jc/ L 'if Y? I I )..u-. TOTAL GREASE LOSS Gal. Post to DS 12.1
~~Review Title a.c. aa:* ' /~~
.EATHING FILLER DOCUMENTATION PROJECT __ _ TENDON NO. V2fo TENDON PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 MAY 20, 1987 Pa*ge 1 of 1 Revision O &Revision 1, 8-14-87 SURVEILLANCE NO. 0 YEAR %7 ::L NO. F1GLiJ feAU(/l..'j' UNIT I Q.C. FILLER DATA Date Removal Started /o/-z./'l"J Signoff ,, (7.4) Dry Ice Used on Grease Can A/CJ , Dry Ice Used Around Anchorage /VO (7.5) Temp. of Concrete70 F. Thermometer No. SM,-Z. Recalib. !/l!)to/z./s-7 Ambient Temp. F. Thermometer No. PK'f'Z.. Recalib. f!/J1tfz/r'
35 OAJ lo}SI Y1 e6 (8.7) Amount of Grease Lost (8.7.1) Amount of.Grease in Gal. (8. 7 .2) Grease to be Reused DYES (8. 7 .2) Grease in Can ( 8 . 8) GREASE COATING

/ . Grease Can -Complete // Partial Uncoated Buttonheads Complete Partial Uncoated Anchorage
~~-Complete Partial ===:= Uncoated 3 Shims Complete --=-r-Partial __ . Uncoated 3 Bearing Plate-Complete ...JL._ Partial Uncoated ' --(8 .10 .1) Grease Color: Match V Color .Bil..oWN Comment~~

~~( 8~~

10

2) No Hatch Color Cornmen t eJJ :ft/!! C 9. 6) Amount of Grease Removed VZ. Gal. -Will this be scrapped?
1:25\YES 0 NO{;i;, & SQ 7 . 0 SAMPLES (6.1) Grease Samples Quarts. (6.1) Samples Identified (6 .1) Location of Sample Removal FJ?"Af /:II.I.GR Pl.ti(;: . (7) Grease Analysis: ,PstAccept D Unacceptable Engr. Notified ;J/,q /"A( 'z./1 1/11 FILLER DATA (Continue SQ 6. 0) . . (10.2) Method of Tendon Protection + CAt-l * * ,,.,.,... seG seC:t'toAIS.7 . .vh ( 10. 3) Amount of Grease Lost Gal. -Will this be scrapped YES 0 NO el>/. LD.c11.2) Add quantities of lost grease as each applies;Post total on Data Sheet 12.1 (8.7)35" + + + SQ7.0 (6.1) Y"t-+ (10.3)_j;2_ = TOTAL GREASE LOSS 31 Gal. Post to OS 12 .1-Review Level JJJ: Date /o-JS-8? Title 1146-,e. I Q ,fl.
EATHING FILLER DOCUMENTATION PROJECT 'PAL..L'SA"t>E""S PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 MAY 20, 1987 Page 1 of 1 Revision 0 ,&Revision 1, 8-14-87 SURVEILLANCE NO. 5' YEAR E2.9 . F:7 TENDON NO.
TENDON NO. UNIT .1_ 7 Q.C. FILLER DATA Date Removal Started Signoff (7.4) Dry Ice Used on Grease Dry Ice Used Around Anchorage t1.6_ trJ/zm (7.5) Temp. of Concrete 6g' F. Thermometer No. SM-2. Recalib. Date'1M.8' Ambient Temp. 6'/ F. Thermometer No. PK!f2-Recalib. 2 8 1/?,.-oN 10f S')8"7 QS . . . (8.7) Amount of Grease Gal. (8.7.1) Amount of Grease in Can ..2...___ Gal. ( 8. 7. 2) Grease to be Reused DYES Qg NO ( 8. 7. 2) Grease in Can Protected (8.8) GREASE COATING: ' Grease Can -Complete -i-Partial __ Uncoated '9 Buttonheads -Complete Partial __ Uncoated '9 Anchorage -Complete Partial Uncoated '9 Shims -Complete Partial === Uncoated Bearing Plate-Complete -Y--Part1al Uncoated '9 ----* 9) Unusual Conditions: -rovtVl? Bv7"ro;VH*1tb I ee10/z/n ,, (7) Grease Analysis: 0 Unacceptable Engr. Notified f.J/11 '?f.71. r?j11/r; FILLER DATA (Continue SQ 6.0) . (10.2) Method of Tendon CoATE?) +CA.V "'k? * ..-3Ee see1i.oN 1.7 "" 1 1 (10.3) Amount of Grease LostAltW*° Gal. -Will this be ONO &_ (11.2). Add quantities of lost grease as each applies;Post total on Data Sheet 12.1 LD. (8.7)zg}"'2+ + (9.6) ';/z. + SQ7.0 (10.J)_Q_ = @8¥¢2 TOTAL GREASE LOSS 3 I '/z_ Gal. Post to DS 12. 1 .C. Review Title 1>1(f t< o ... b2 I IJ o Level 7II: Date 10-J .& I Nr:t?, ..¥-;?:'}) lo/ H/8') /G,Jt:-fl;,, PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 E.-.3() MAY 20, 1987 Page 1 of 1 .ATHING FILLER DOCUMENTATION Revision O .&,Revision 1, 8-14-87 SURVEILLANCE NO. YEAR 'i5/ ---TENDON NO. V 8(:, TENDON END/BUTTRESS NO . UNIT L . .. ---Q.C. FILLER DATA Date Removal Started 10/z,ln . Signoff /v 0 ;if.)/. > /'JO ;j.)/.lo/Jf/rJ (iiJt ;;/$) ( 7. 4) Dry Ice Used on Grease Can ...Vo , Dry Ice Used Around Anchorage ..vo 10 z 70 7.J.'ii*f*/11/17 . (7 .5) Temp. of Concrete 'g-F. Thermometer No. SM-2. Recalib. Date '1 &'. IO 2 'i7 . Ambient Temp. b t:u:I.z o/1st,fermometer No. PK "12-Recalib. Date q i'. 10 z. 'il7 'J-z.,.. 39 o,.., 1cJs/ft"'1ea Ptcv5. 7.1,').1.,0/ 1:;/8' JI. (8. 7) Amount of Grease Lost __!+/-[_ Gal. (8. 7 .1) Amount of Grease in Can "3 Gal. 2.. nv ir? '}./.JI. (8.7.2) Grease to be Reused DYES .QstNo (8.7 *. 2) Grease in Can Protected !:!}L1_ 'JIJ/1op)8' (8.8) GREASE COATING: . /' Grease Can -Complete Partial __ Uncoated ___ Buttonheads -Complete Partial __ Uncoated Anchorage -Complete v Partial __ Uncoated
Shims Complete $('Partial Uncoated ___ 1,

Bearing Plate-Complete __ Partial Uncoated ___ g) Unusual Conditions:
____ ,_f'.1_0 __ tv_.f'.__ ___________________ )/.:;(;c/JJ/r? (8.10.1) Grease Color: Match BJeot.v;A..J Comment (8.10.2) No Match Color Comment ( 9. 6) Amount of Grease Removed Jr,: Gal. -Will this be scrapped? O & SQ 7. 0 SAMPLES (6.1) Grease Samples Quarts. (6.1) Samples Identified (6 .1) Location of Sample Removal FRo"""" PILLE/ii! "Pt. t/C-(7) Grease Analysis: D Unacceptable Engr. Notified ......
~~t:J"-'--FILLER DATA (Continue SQ 6.0) i'"J. I zfll(t? (10.2) Method of Tendon Protection c.011"1u t.JfTH )J.')f.1ofis/12~~
\._ l'Vf'°T"/llLLO I (10.3) Amount of Grease Lost J_ Gal. -Will this be scrapped? DYES ONO h.1cj1s/i) Add quantities of lost grease hs each applies;Post total on Data Sheet 12.1 .&. ( 8. 7) _:jJ_ + ( 8. 7. 1) _1_ + ( 9. 6) +/- + SQ 7. 0 J.-(6 .1)---2:=., + = TOTAL GREASE LOSS _.._""-=---.- Gal. Post to DS 12. 1 Level -.:I11= Date 11 *I n.,.l Af.l/. '"*.i/J 'P ')/.)I. lu/! $/f'?) Title r;."(,.1)°Jj.J.1. /13/s-? FIT.LER DOCUMENTATION PROJECT TENDON NO. V11fe PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 MAY 20, 1987 Page 1 of 1 Revision O &,Revision 1, 8-14-87 SURVEILLANCE NO. YEAR .i TENOON 'END/BUTTRESS NO. F/*LD it:IU..lrfl'f UNIT I ---Q.C. Date Removal Started /O/"Z./'lJ Signoff FILLER DATA rr (7.4) Dry Ice Used on Grease Can 11/0 , Dry Ice Used Around Anchorage (7. 5) Temp. of Concrete _k_LF. Thermometer No. SA? -'"Z. . Recalib. Ambient Temp. ___fa.!/._F. Thermometer No. I' I::. '(-Z. Recalib. (8.7) Amount of Grease Lost 35Y1.Gal. (8.7.1) Amount-of.Grease in Can ( 8. 7. 2) Grease to be Reused DYES ( 8. 7. 2) Grease in Can Protected ti/A:-e'3 toj-z/r? (8.8) GREASE COATING: Grease Can -Complete Partial Uncoated Buttonheads -Complete Uncoated ---3 Anchorage -Complete
~~Partial =:::::== Uncoated 3 Shims -Complete Partial __ Uncoated 3 Bearing Plate-Complete __ Partial __ Uncoated 1o (8.10.1) Grease Color: Match r/ Color 8N.Ou/AI Comment~~
______ _ (8.10.2) No Match Color Comment e,JJtoh.fr-r (9.6) Amount of Grease Removed 1/2. Gal. -Will this be scrapped? 0 .& SQ 7 . 0 SAMPLES (6.1) Grease Samples Taken 2. Quarts. (6.1) Samples Identified (6 .1) Location of Sample Removal F/LLE/l. PL vG-(7) Grease Analysis: D Unacceptable Engr. Notified ___ )J_l,_'A __ _ FILLER DATA (Continue SQ 6.0) ( 10. 4) Method of Teridon Protection RAC.< cofr""t"t!l> .* l?b .-secs-. 7 . 11; D ( 10. 3) Amount of Grease Lost *VoAJC Gal. -Will this be scrapped? /;}. YES 0 NO T' eJ;lo}z/rtr7 Tl eA1(2/n Add quantities of lost. grease as each applies;Post total on Data Sheet 12.1 + C9.6) 1/'t.. + sQ1.o + = e,/JloMl J TOTAL GREASE LOSS '3a Gal. Post to os 12 .1 Level JIL Date __ __ _ Title fqf').0(,.1) 'JI.-;;:')}. I o4 .rj rJ
~~ATHING FIT.LER DOCUMENTATION PROJECT~~
____ _ TENDON NO. 1120 z. TENDON FILLER DATA PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 MAY 20, 1987 Page 1 of 1 Revision O . 1, 8-14-87 SURVEILLANCE NO. S-------- NO. FleL.i) I Date Removal Started YEAR UNIT 'if 7 1-Q.C. Signoff ( 7. 4) Dry Ice Used on Grease Can .VO , Dry Ice Used Around Anchorage .,,,Vo
~~(7 .5) Temp. of Concrete F. Thermometer No. Ambient Temp. '1 'f F. Thermometer No.~~
2-'-'---Rec al i b . Date ee5 1c/zk1 PK '12.. Recalib. Date' g (!}!; !O/z/'(1 I I (8.7) Amount of Grease Lost .,:35: Gal. (8.7.1) Amount of.Grease in Gal. e6toj?/'!!7 (8.7.2) Grease to be Reused DYES '8No (8.7.2) Grease in Can Protected AJ/A-(8.8) GREASE COATING: Grease Can -Complete ,/ Partial Buttonheads -Complete Partial Anchorage . -Complete ___.iL_._ Partial Shims -Complete Partial Bearing Plate-Complete _J(_ Partial Uncoated ---Uncoated '1o Uncoated Uncoated (8.10.2) No Hatch Color Comment----------- (8.10.1) Grease Color: Hatch i/ Color Comment .NOA/* * (9.6) Amount of Grease Gal. -Will this be scrapped? 0 NO & SQ 7 . 0 SAMPLES (6.1) Grease Samples Taken (6.1) Samples Identified (6.1) Location of Sample Removal FRo.+1 FIL<-*R PLUG-(7) Grease Analysis: Dunacceptable Engr. Notified FILLER DATA (Continue SQ 6.0) (10.2) Method* of Tendon Protection A1'1tHo21'GE'" ASSE:.441!>\..Y C.OA"t*b + GtaeAS" C.P..AJ 2E-0 es1°Js-Jn S*"1!' .S£c7ioAJ fl ,7 -1.vsi'AUE ' / (10.3) Amount of Grease Lost Y'z. c;;l. -Will this be scrapped? !8YES 0No F/ & (11. 2) Add quantities of lost grease as each applies ;Post total on Data Sheet -12. I (8.7) 35' + + (9.6) Ve+ + SQ7.0 (6.1) y"2.. + TOTAL GREASE LOSS 38Yj-Gal. Post to DS 12 .1 r 1 Level ..::rrr::_ Date __ J_o_,_1 ..... __ ? __ Title IH G/<. } 6J_. fl. (,./) . ::V* iO;t I"/ 1.S/8' 9 e£ATHING FIT.L£R D0CUM£NTATION PROJECT __ ....:.,.P.-'-'A..;_;L="'-'I S ..... !i ...... ___ _ TENDON NO. TENDON FILLER DATA PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 MAY 20, 1987 Page 1 of 1 Revision 0 .&,Revision. 1, 8-14-87 SURVEILLANCE NO. 5 YEAR NO. UNIT t33 / ---Q. C. Date Removal Started.. 10/z/9'"1 Signoff . 7 (7.4) Dry Ice Used on Grease Can AIO , Dry Ice Used Around Anchorage .Alo ( 7. 5) Temp. of Concrete a F. Thermometer No. S,.,-2. Recali b. Date -ff eJJio/>/O Ambient Temp. b'I F. Thermometer No. l?k'IZ. Recalib. Date ,,,,... ..,,., 10-z.-8"'1 ea. 5 ou 2lf-Y2 r * (8.i) Amount of Grease Lost f,V"Z..Gal. (8.7.1) Amount of Grease in Can Gal. .(8.7.2)_ Grease to be Reused DYES. (8.7.2) Grease in Can Protected N/A-(8.8) GREASE COATING:. Grease Can -Complete _L Partial __ Uncoated 1. Buttonheads -Complete ---1L'_ Partial __ Uncoated ___ 1. Anchorage Partial __ Uncoated 1. Shims -Complete Partial Uncoated 3 Bearing Plate-Complete Partial __ Uncoated '1c
~~9) *unusual etJ1"/c/gz~~

I I (8.10.1) Grease Color: Match ./Color B/t?owAI Comment _....;;M;....;l!J"-M_.;;;;.C ______ _ (8.10.2) , No Match Color Comment (9.6) Amount of Grease Removed 'l"Z-Gal. -Will this be scrapped? 0 & SQ 7
~~0 SAMPLES (6.1) Grease Samples Taken 2 Quarts. (6.1) Samples Identified Y*S . (6 .1) Location of Sample Removal rRO,tf Pt.UG-_____ _ (7) Grease Analysis:~~
)8{Accept 0 Unacceptable Engr. Notified _ ..... /J .... b ..... 19.__ __ 1-7/. J l" I }"f? FILLER DATA (Continue SQ 6.0) . -(10.2) Method of Tendon ASStlM8l't CDf11CI) eer'",k 5e4' .5£C noAI 8'. 7 . A/ ! Hlkkn (10.3) Amount of Grease Lost "'"MS'°' Gal. Will this be scrapped?/.4-DYES 0 NO &.. (11.2) Add quantities of lost grease as each applies;Post total on Data Sheet 12.t C8.1.1)21z..+ (9.6) '/z.. + sQ1.o Level
~~Q.C. Review _?f._, . TOTAL GREASE LOSS Title /11 . -IL C6.1> Yz.. +~~
= 2. '3" Gal. Post to DS 12. 1 Date __ __ _ ?/. T.;V. 1oju/'i:? J PROJECT: TENDON NO.: -------------- PSC PROCEDURE SQ 6.1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1 of-1 Revision 0 -p A L \SA 1:> DATE: 'i I "Z.. z /37 V I TENDON END/BUTTRESS NO. : SHt:>P /Top -SU_R_V_E-+;-L-LAN""--+- 1 =-C_.E_E'" __ I OTHER TENDON END LOCATION INFO (9.4) (9.4.1) DURING LOOSENING OF GREASE CAN" Water Detected Yes /E] Quantity ___ Sample Taken Yes No Comments ________ (9. 7) (9.7.1) IN GREASE CAN Water Detected *comments Yes /i!§J Quantity ___ Sample Taken Yes No (9.8) (9.8.1) AROUND TENDON ANCHORAGE Water Detected Yes 8 Quantity ___ Sample Taken Yes No Comments __ (9.10) DURING DETENSIONING Np. (9.lOrl) _water DetectedN/,.,. Yes No ___ Sample Taken Yes No Comments __ (11.) OWNER/ AGENT NOTIFIED 111/A-Yes Ho DATE ------------- CONDITION: OBSERVABLE SIGNIFICANT (12.1) SAMPLES ADEQUATELY IDENTIFIED.N'/A-No (12.2) STORED ll _ ..... fT........__* ___________ _ , 'QC Signoff ).QC Review Level_:zrL __ _ Date ___ _ Level _IJL __ _ Date __ I 0_-_l_.5_-_8 __ ? ___ _ *Title _. __ ____ _ PROJECT: TENDON NO.: PSC PROCEDURE SQ 6.1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1 of 1 'Revision O [_)S PAL1sAoes . *
DATE: ?hf'n v I 'I TENDON END/BUTTRESS NO. : Fl£l[)A1ttER/'SURVEILLJ.NCE s-7 OTHER TENDON END LOCATION INFO (9.4) (9.4.1) (9. 7) (9.7.1) DURING LOOSENING OF GREASE CAN Water Detected Yes [!!iJ Quantity Sample Taken Yes Comments ANJht: FOU#D W!/fAJ FILl.ER..
Pl.V(7 (M yz.r_v IN GREASE CAN "" Water Detected Yes No No Yes Quantity Sample Taken Comments ________________________________________ ( 9 . .8) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes &i Quantity Sample Taken Yes Comments (9.10) DURING DETENSIONING N/A (9.10,1) Water Detected N/A Yes No Quantity ..... Sample Taken Yes Comments (11.) OWNER/ AGENT NOTIFIED NjA Yes No DATE (12.l) (12.2) CONDITION: OBSERVABLE __ SIGNIFICANT No SAMPLES ADEQUATELY IDENTIFIED Yes SAMPLES STORED AT ' .* 'Qc Signoff , J QC Review Af. Level "::III::. Date 'fj 'Z rj?? ;;:a=. Date. * /o-JS-'iJ? Level No No *Title * /h6-/J.,, Q./I. * . Ir? I PROJECT: TENDON NO.: PSC PROCEDURE SQ 6.1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1 of 1 Revision 0 'PA.LI SA-bE"..S DATE: le fis[?. 7 I --..,,1-----+-"----- V I Z t TENDON END/BUTTRESS NO.: To? SURVEILLANCE .f:j I OTHER T.ENDON END LOCATION INFO ---------------------- (9.4) (9.4.l) (9.7) (9.7.l) (9.8) (9.8.l) (9.10) DURING LOOSENING OF GREASE CAN Water Detected Yes § Quantity __ ___,.. Sample Taken Yes No' Cornments ___ ,__ ______ ,__ _______ IN GREASE CAN Yes [!£]. Quantity ___ Sample Taken Yes No Water Detected *cornments AROUND TENDON ANCHORAGE. Water Detected Yes {i;J Quantity ___ Sample Taken Yes No Comments __________ ,__ _____________________ _ DURING DETENSIONING (9.10.l) Water Detected Yes ___ Sample Taken Yes No Comments _______________ ,__ _____________ _ (11.) OWNER/AGENT Yes No DATE ,----,----------- CONDITION: . OBSERVABLE __ SIGNIFICANT No (12.1) (12.2) SAMPLES ADEQUATELY IDENTIFIED SAMPLES STORED AT ,v/4 . ----?, ........ .* 'QC Signoff' J QC Review
Title G< *fl* Level '::11£ Level -;QI:" Data _.;;1..,op""/..:;f;""zi-=IJ'?'-'------
7 I Data _.._.11_ .. _.l'J.._ .. _'i_,,2 ____ _ PROJECT: PSC PROCEDURE SQ 6. 1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1 of 1 Revision 0 DATE: 10/z/'i/7 TENDON NO.: \/ 12 tj TENDON END/BUTTRESS NO. : ,l:/£i.&>k1.1.£RY SUR:;>E;r:LANCE S-7 (9.4) (9.4.1) (9. 7) (9.7.1) (9 * .8) (9.8.1) (9.10) (9.10.1) DURING LOOSENING OF GREASE CAN .'}/.
~~ti I 0 )I . Water Detected _Yes Quantity Sample Taken Comments YES -Oleo PS F1L.LF1fl:.~~
P1..vG-10/-z.}'(1 IN GREASE CAN Water Detected Yes AROUND TENDON ANCHORAGE Water Detected Yes DURING DETENSIONING Water Detected Yes r::1 'JI-")/-. Io/ 15/1? L!!5 Quantity ___ Sample Taken {'110/ Quantity ___ Sample Taken JI.')/. r 6/1 s/S? Quantity Sample Taken . . .... ---Yes Yes Comments _______ _._ _____ ...;._ _______________________ _ (11.) . ,0\1'-\<1 OWNER/AGENT NOTIFIED-No x DATE . Io 'f!D eA 'i'"\<fl CONDITION: OBSERVABLE SIGNIFICANT SAMPLES //./IA ADEQUATELY IDtNTIFIED I Yes No (12.l) (12.2) SAMPLES STORED AX 'QC Signoff J!T" Level. __ d::!:!:::: ____ _ Date S_* 3---"'-') __ _ .QC Review .
~~Title _-___~~
O_i>._:s_' C.. __ I Date ___ _ I I , PROJECT: PSC PROCEDURE SQ 6. 1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1 of 1 Revision 0 TENDON NO.: "PAL\ DATE: 10/1 /g-"7 J v 2 3 0 TENDON END/BUTTRESS NO. : $1-{o'°f> "'To"P SURVEILLANCE 5 I (9.4) DURING LOOSENING OF GREASE CAN (9.4.1) Water' Detected Yes §1 Quantity Sample Taken Yes Comments (9. 7) IN GREASE CAN ... (9.7.1) Water' Detected Yes §1 Quantity Sample Taken Yes *comments (9.8) AROUND TENDON ANCHORAGE (9.8.l) Watet" .Detected Yes Quantity Sample Taken Yes Comments (9.iO) DURING DETENSIONING 1y /14 (9.10,l) .watet" Detected /l///les No Sample Taken Yes . Comments OWblER/AGENT NOTIFIED///.+ Yes No DATE CONDITION: OBSERVABLE SJ:GNIFICANT (12.1) SAMPLES ADEQUATELY IDENTIFIED N/A Yes No (12.2). SAMPLES STORED AT .* 'QC Signoff ) QC Review Level :::or-Date _1o-+/......;1-#--/...;::87-=------ Level -J:I]::. Date __ 1_c_-_1_s_,_8'-=-? ___ _
~~Ti tla _. __~~
No No No No PSC PROCEDURE SQ 6. 1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1 of 1 Revision O PROJECT: DATE: "f-2.'t-87 TENDON NO.: VZ.30 TENDON END/BUTTRESS NO. :RELD.4t;lle,l!y SURVEILLANCE I DURING LOOSENING OF GREASE CAN (9.4) (9.4.1) Water Detected Yes [;;cl Quantity Sample Taken Yes No Corranents lfllPe' FovNJ) F;l!'o.M r/UcAe.. Pt.GIG ,,lf!E",NtoVAl-ef$ 9/z.y.h-! r 1 ..... (9. 7) (9.7.1) IN GREASE CAN Water Detected Yes /!2J Quantity ___ Sample Taken Yes (9.8) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes GJ Quantity ___ Sample Taken Yes Comments (9.10) DURING DETENSIONING N{ Pf (9.10.1) Water Detected 11/P.Yes No ___ Sample Taken Yes Corranents (11.) OWNER/AGENT NOTIFIED JV{f:Jr Yes No DATE ------------------------- CONDITION: . dBSERVABLE SIGNIFICANT --(12.1) (12.2) SAMPLES SAMPLES ADEQUATELY IDENTIFIED N/Pt STORED il 11/e . Yes I 'QC Signoff Level :ZZZ: QC Review -JI. Level ID= No Data _q.,_/---.ers __ _ I . Data __ J_0_-l_S_-"""'3_"?.__ __ _ No No No
Title * . 14-1-6'-"**
~~l.'2~~
f}. tl\)\'6 1 We 11 /-$ /f'/ l PROJECT: PSC PROCEDURE SQ 6.1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1 of 1 Revision 0 TENDON NO.: "°'PAL\ SAl::>E"Si DATE: 10/.r/a:z VZSD TENDON END/BUTTRESS NO.: S'H.ct>/ToT'
__ *S"°--' OTHER TENDON END LOCATION INFO (9.4) DURING LOOSENING OF GREASE CAN (9.4.1) Watet" Detected Yes Quantity ___ Sample Ta.ken Yes Comments (9. 7) IN GREASE CAN (9.7.1) Watet" Detected Yes §21. Quantity ___ Sample Taken Yes *comments (9.8) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes TN2I Quantity ___ Taken Yes Comments (9.10) DURING DETENSIONING NM (9.10,1) .. water DetectedN/r Yes No . . Comments ___ Sample Taken Yes OWNER/ AGENT NOTIFIED NjlJ. Yes No DATE CONDITION: . OBSERVABLE __ SIGNIFICANT (12.1) SAMPLES ADEQUATELY IDENTIFIED No * (12.2) STORED AX __
~~___________ Signoff Level .211 Date~~
~~___ __._ /' QC Review Level :rIC" Date _.;...Jo_- l_S_-...;;.8...:..? ___ _~~
Title * .1'9-. No No No No PSC PROCEDURE SQ 6. 1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1 of 1 Revision 0 PROJECT: 'PALISA"b*"S DATE: Cf-"Z<<-f -r/ TENDON NO. : V 2.50 TENDON END/BUTTRESS NO. :
SURVEILLANCE OTHER TENDON END LOCATION INFO (9.4) (9.4.1) (9. 7) DURING LOOSENING OF GREASE CAN Water Detected Yes "'tr . Comments ,A.Jo ..CC'Jt.!AID fi!QJ Quantity Sample Taken Yes FJ!O.M F/l..teli!! Pl..t.1G .E!E"l"tol/AL ?/-Z.'f/9-7 I I IN GREASE CAN Water Detected Yes /3 Quantity ___ Sample Taken Yes *comments No No ( 9 * .8) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes §1 Quantity *Sample Taken ---Yes Comments (9.10) DURING DETENSIONING N/A (9.10.l) _water Detected"'/A Yes No Quantity *' ... Sample Taken ---Yes Comments (11.) OWNER/AGENT NOTIFIEDN/Pr Yes No CONDITION: OBSERVABLE __ DATE SIGNIFICANT SAMPLES ADEQUATELY IDENTIFIED !V/1t No (12.l) {12.2) SAMPLES STORED AT .v/Pr , * 'QC Signoff Level .::Ql. Data _ ... ___ _ Level :::rrt:. Data ___ 1 _0_-1..;.s_ .. ______ _ No No J QC Review
~~"ri tla -~~
) . ICNc.. 11/i, f t-1 PROJECT: TENDON NO.: (9.4) (9.4.1) PSC PROCEDURE SQ 6. 1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1 of 1 Revision 0 * ./'AL.IS"A.bE..) DATE: '0-zs/fel ' /) /-9 TENDON END/BUTTRESS NO. : S#tll'°/B li'IJ77 SURVEILLANCE .S-/ DURING LOOSENING OF GREASE CAN Water Detected Yes (i;} Quantity ___ Sample Taken Yes Coiranents No (9. 7) (9.7.1) IN GREASE CAN Water Detected *corr:nents Yes @ Quantity ___ Sample Taken Yes No (9.8) AROUND TENDON ANCHORAGE (9.8.l) Water Detected Yes s Quantity ___ Sample Taken Yes Conunents (9.10) DURING DETENSIONING Nfa . (9.10.l) _water N/A Yes No Conunents . Sample Taken Yes (11.) OWNER/AGENT NOTIFIEDN/AYes No DATE ------------- CONDITION: OBSERVABLE __ SI GNIFI C.ANT (12.1) SAMPLES ADEQUATELY Yes No (12.2) SAMPLES STORED AT . Signoff } -c Review
~~Title _. __~~
.* _,,..__@._._,q..;;.._, . :::> Level_.::O::C __ _ . :nr Level ___ _ Data __.,,...V:_'l.""""!".+'h?__.. ____ _ Date l_S_ ... _fl_?'----- No No ii/ 3 PROJECT: ___ ____ PSC PROCEDURE SQ 6. 1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1 of 1 Revision 0 DATE: !Of 'fl n TENDON NO. : ]) I -9 TENDON END/BUTTRESS I AJeAR. I '
~~Flet...D/~~
C. 'BVTT SURVEILLANCE 5 I ---OTHER TENDON END LOCATION INFO (9.4) DURING LOOSENING OF GREASE CAN (9.4.1) Water Detected Yes [El Quantity Sample Taken Yes Comments (9.7) IN GREASE CAN ' (9.7.1) Water Detected Yes @ Quantity Sample Taken Yes *comments (9.3) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes* (HO] Quantity Sample Taken Yes Comments (9.10) DURING DETENSIONING N/!J.. (9.10.1) _water /'(/A-Yes No Quantity Sample Taken Yes *'.;.. Comments (11.) O"WUER/AGENT NOTIFIEDN/A--Yes Ho DATE CONDITION: OBSERVABLE SIGNIFICANT (12.1) SAMPLES ADEQUATELY IDFllTIFIED1V/A.. No (12.2) SAMPLES STORED A'X /II /fr . . * 'QC Signoff ........... Level_.::7$. __ _ Date ___ __ ;L-7 No No No No QC Review /¥.7.
Title

MtrR

Fl* Level Date __ I 0_*_1_S_,_8'_?_.
~~____ \: 1 . l4JL Ll I> (f 7 PSC PROCEDURE SQ 6.1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1 of 1 Revision 0 PROJECT: DATE* TENIJOl!I 1!10. : tl I -3 %' TEl!IOOl!I END/BUTTRESS NO.~~
SURVEILLANCE

S-OTI-iER TENDON END LOCATION INFO ----------------------
(9.4) (9.4.1) (9. 7) (9.7.1) DURING LOOSENING OF GREASE CAN Water Detected c:::7 '/: T . No Quantity Z PW Sample Taken Cements WAi"Eil C./lrM* A>.ft> /ttrN ")<:.E" M ov IN GREASE CAN Water Detected !iii/ No Quantity Sample Taken "corranents ""\'){:Cb 1N l N C.AAJ AROUND TENDON ANCHORAGE Yes No (9.8) (9.8.1) Water Detected No Quantity 'b'1..of.$ Sample Taken Yes Corranents 'D'2o'V S DAJ 0,::. .. rt:> (9.10) DURING DETENSIONINGN/A (9.10.1) _water DetectedJ.J/ltYes No ___ Sample Taken Yes No Comments-'------------=-------------------- (11.) OWNER/ AGENT NOTIFIED
~~No CONDITION:~~
~~OBSERVABLE __ (12.1) SAMPLES ADEQUATELY IDENTIFIED DATE SIGNIFICAN'X )(' No (12.2) SAMPLES STORED A'X ________ _ Signoff~~
..s

;;..___."'----
~~Level ..:JII"' Date QC Review Level -rrr::~~
~~Title _. _ ....~~

~~. u/-s PROJECT: 'T"A L\ S ..\l::>E"".S.~~

~~PSC PROCEDURE SQ 6.1 INSPECT FOR WATER DATA SHEET 6.1 _MAY 20,, 1987 Page 1 of 1 Revision 0 . .~~
~~DATE: 10/9 /rQ ri NO. : . ..,.5:;....__~~
TENDON NO. : 1) \ -3'8 TENDON END/BUTTRESS OTiiER TENDON END LOCATION INFO (9.4) DURING LOOSENING OF GREASE CAN (9.4.l) Water Dete_cted Yes Quantity ___ Sample Taken Yes Comments (9. 7) IN GREASE CAN (9.7.l) Water Detected Yes [iiJ Quantity ___ Sa.-nple Taken Yes *comments (9.8) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes ffil Quantity ___ Sample Taken Yes Comments (9.10) DURING DETENSIONING 111 (9.10-1) . Water* N/p Yes No Quantity ..... ___ Sample Taken Yes Comments ( 11.) OWNER/ AGENT NOTIFIED 111/1r Yes No DATE CONDITION: OBSERVABLE ---SIGNIFICANT SAMPLES ADEQUATELY IDENTIFIED 1*;/tt Yes No (12.1) (12.2) SAMPLES STORED AT ___ N.p.f_A' ____________ _ I Signoff -----.... ........ --* __ _ QC Review
Title *

6(.. /I . Level :::ztI"' Level Date _/.....,l:>,_0-71A
..... / , Date __ J 0_-_l_S_-..;;.8_,?'------ No No No No PSC PROCEDURE SQ 6.1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1 of 1 Revision 0 PROJECT: __ ___ DATE: to/1 7/f-? _/ I I TENDON NO.: 1)2-3 TENDON END/BUTTRESS NO. : eurr SURVEILLANCE 7 (9.4) (9.4.1) (9. 7) (9.7.1) .(9.8) (9.8.l) DURING LOOSENING OF GREASE CAN Water Detected Yes §} Quantity ___ Sample Taken
~~IN GREASE CAN Water Detected Yes Quantity ___ Sample Taken AROUND TENDON ANCHORAGE Water Detected Yes §Quantity~~
~~___ Sample Taken (9:10) DURING DETENSIONING~~
~~S-Yes No Yes No Yes No Yes No (9.10.l) _Water 1,4-Yes No~~
___ Sample T,aken Comments ______ --'"-------------------------------- (11.) OWNER/AGENT NOTIFIED ,c1J4.Yes No DATE ----------------- CONDITION: . __ SI GNIFI CAN'X (12.1) SAMPLES ADEQUATELY IDENTIFIED No (12.2) SAMPLES STORED AT AJ/A- 'QC Signoff .......... =---------------- QC Review
~~Title * ) Q .f1. -.-:--> Level _:::J.J.L-Level _:rz:r:-__ _ Date --'i,,_0 ...... 'l,_/'67 ______ _ Data --'I l'----1...;...J-'-8""-?.;..__~~
___ _ /f"7 PROJECT: TENDON NO.: (9.4) (9.4.1) PSC PROCEDURE SQ 6. 1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1 of 1 Revision 0 DATE: /NE"9R. J) 2-3 TENDON END/BUTTRESS NO. : Fl<<.!> /A Burr SURVEILLANCE l DURING LOOSENING OF GREASE CAN Water Detected Yes [ii£J Quantity ___ Sample Taken l'ft *.5 Yes No (9. 7) (9.7.1) (9.B) (9.8.1) IN GREASE CAN Water Detected Yes §1 Quantity ___ Sample Taken AROUND TENDON ANCHORAGE Water Detected Yes Quantity ___ Sample Taken (9.10) DURING DETENSIONING _water Detected A1/AYes No ___ Sample Taken Yes No Yes No Yes No Cornrnents. _________ (11.) OWNER/AGENT NOTIFIED No CONDITION: OBSERVABLE __ DATE SIGNIFICANT SAMPLES ADEQUATELY IDENTIFIED ,v/A Yes No (12.l) (12.2) SAMPLES STORED AT __ ____________ _ I 'QC Signoff Level .::or: Date 9/3o/f57 QC Review Level -ra: *Title . I}. PSC PROCEDURE SQ 6. 1 INSPECT FOR WATER DATA SHEET 6.1 MA Y 2 0 , 1 9 8 7 '?AG I: !'.l. c--* 2. Page 1 of 1 e.9nt:Jl'i"'? Revision 0 PROJECT: '°F'ALlSA. !>ES TENDON NO.: D 3--1 't{ TENDON' END/BUTTRESS DATE: 10/z ok AlcA>?-/ I NO. : SHo,PU: &TT SURVEILLANCE I OTHER TENDON END LOCATION INFO (9.4) DURING LOOSENING OF GREASE CAN ( 9-. 4 .1) Water Detected Yes Gil Quantity ___ Sample Taken Yes No Comments (9. 7) IN GREASE CAN (9.7.1) Water Detected Yes liiJ Quantity ___ Sample Taken Yes No Comments (9.8) AROUND TENDON ANCHORAGE Water Detected Yes '{ii] Quantity ___ Sample Taken Yes No * (9.8.1) (9.10) DURING DETENSIONING btt> ..VoT 10-7..0-fSJ (9.10-1) _Water No Qua:i.:i ty ___ Sample Taken Yes No Comments ____ (11.) OWNER/ AGENT NOTIFIED ,,y)J Yes No DATE ------------------------- CONDITION: OBSERVABLE __ SIGNIFICANT SAMPLES ADEQUATELY IDENTIFIED Yes No (12.1) (12.2) SAMPLES STORED AT IJ!A . , Signoff }. QC Review hi, 7;. Level :::ai=
~~Data _1 0.,.0_z....,.o/_??....._~~
~~___ _ Level . ::rrz:-Date _...:.I /_ .. ___ _~~
~~Ti tla _.~~
~~_&!....:...- .* """"fl-* ___ _ 1l\J"'1 u/J lt7 I~~
I PSC PROCEDURE SQ 6. 1 INSPECT FOR WATER

DATA SHEET 6.1 MAY 20, 1987 Page 1 of 1 Revision 0 .
~~PROJECT: f A L I S It 1) f DATE: __ / _o_. _1 ..... 3_*.:::...8'_? __ TENDON NO * : J> J / NOl/L TENDON END/BUTTRESS NO.: 51/"P F 11"1'T I SURVEILLANCE~~
~~5 (9.4) (9.4.1) (9.7) (9.7.1) (9.8) (9.8.1) (9.10) (9.10,1) DURING LOOSENING OF GREASE CAN ../ rJ/ II Water Detected Yes No Quantity Comments IN GREASE CAN /~~
Water Detected Yes No Quantity *comments AROUND TENDON ANCHORAGE Water Detected Yes §) Quantity Comments DURING DETENSIONING Water Detected Yes [No] Comments Sample Taken Yes .... Sample Taken Yes ,J h. Sample Taken Yes NlA sample Taken Yes ' OWNER/AGENT NOTIFIED Yes DATE __
~~_!V_./. .... !1 _______ _ CONDITION:~~
OBSERVABLE __ SIGNIFICANT .. fJ/Pr. SAMPLES ADEQUATELY IDENTIFIED "" Yes No (12.1) (12.2) SAMPLES STORED il _____ __..Al__._/A ________ _ .* 'QC Signoff J QC Review Level_:::rn:. __ _ Date __ .. ..... ? __ _ Level .:zjI:° Data __ 11.,..A_z=-3! .......... rz....._ __ _ r1 No No No No . Title _. c_* *.,,...O ..... 'P.-='.5C.'-=--_ ./ 11/,,/p-'/ PSC PROCEDURE SQ 6. 1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1 of 1 Revision 0 PROJECT: "PA u SA-l:> e .s
~~DATE:~~
~~I ;Vt:,4/ii!.. r , NO.: .P/El/) c BvTfsURVEILLANCE I TENDON NO.: 1)3-\8 TENDON END/BUTTRESS OTHER TENDON END LOCATION INFO (9.4) (9.4.1) (9. 7) (9.7.1) (9.3) (9.8.l) (9.10) (9.10.1)~~
DURING LOOSENING OF GREASE CAN Water Detected Yes @ Quantity ___ Sample Taken IN GREASE CAN Water Detected Yes a Quantity ---Sample Taken AROUND TENDON ANCHORAGE Water Detected Yes l!2J Quantity ___ Sample Taken DURING DETENSIONING Water Detected Yes fjJ Qua:i.t:ity
___ Sample Taken Yes Yes Yes Yes ( 11.) OWNER/ AGENT NOTIFIED #/A-Yes No DATE ------------- CONDITION: OBSERVABLE __ SI GNIFI C.A.NT SAMPLES ADEQUATELY IDENTIFIED Yes No (12.1) (12.2) SAMPLES STORED AT ___ __,_//i-+:b"-'*'------------ 'QC Signoff ___ ......... QC Review //_
~~Title _.~~
+)-"'Q ............ /)._, ___ _ Level -:OZ:-Level :LJ.L Data _ ..... ______ _ I I Data _...;../_l-_17_*'1_? ___ _ No No No No E.5/ PSC PROCEDURE SQ 6. 1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1 of 1 Revision 0 __ ___ _ DATE: 10/t -z.jc;('7 NO.: Sf/oF /1+- I TENDON NO. : 5 '1 TENDON END/BUTTRESS (9.4) (9.4.1) (9. 7) (9.7.1) (9.8) (9.8.1) DURING LOOSENING OF GREASE CAN Water Detected Yes fED' Quantity ___ Sample Taken Comments IN GREASE CAN Water Detected Yes Sample Taken ---*comments AROUND TENDON ANCHORAGE Water Detected Yes 5QJ Quantity ___ Sample Taken Yes No Yes No Yes No ( 9 .10) DURING DETENSIONING N/4 (9.10.l) Water Yes No ___ Sample Taken Yes No Comments ___________ -'-------------------- (11.) OWNER/AGENT Yes No CONDITION: OBSERVABLE __ SAMPLES ADEQUATELY IDENTIFIED .<1/A-Yes DATE SI GNIFI C.ANT Ho (12.1) (12.2) SAMPLES STORED il NI& _ _____________ _ Signoff __ Level __ 111 __ _ Data ___ _ Level Date __ 1_0_-_I >_-_8 ..... ') ___ _
Title _. __

J _q_._.,4_.
___ _ . ' PROJECT: TENDON NO.: (9.4) (9.4.1) (9. 7) (9.7.1) PSC PROCEDURE SQ 6.1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1 of 1 Revision 0 . . DATE: lo/'fA/fi TENDON END/BUTTRESS NO. : Jf'l£t.1'A Burr SURVElLrlNcE
-7 DURING LOOSENING OF GREASE CAN Water Detected Yes {ff§l Quantity ___ Sample Taken Yes IN GREASE CAN Water Detected Yes {j2J Quantity ___ Sample Taken Yes *comments No No (9.8) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes !B Quantity ___ Sample Taken Yes No Comments (9.10) DURING DETENSIONING
~~!V/A (9.10.1) .water Yes No Comments -___ Sample Taken Yes No (11.) OWNER/AGENT NOTIFIED Nfti Yes No _ CONDITION:, . 6;sERVABLE~~

~~DATE ------------------~~

~~SI GNIFICAN'! (12.1) (12.2) SAMPLES ADEQUATELY IDENTIFIED 111/ A Yes SAMPLES STORED AT IV/ A . No -----+,----------------------, Signoff __~~
QC l!eview 7./-Level JJr Data 112 /=r.1>/'rz Level Data

Ti tla _. _
IJ ____ , ---- \l PSt PROCEDURE SQ 6. 1 INSPECT FOR WATER DATA SHEET 6. 1 MAY 20, 1987 Page 1 of 1 Revision O PROJECT: -:PA-LIS.A "DE. S ___ _ TENDON NO. ' 7 7 />.C. TENDON END/BUTTRESS NO. : rt:TT SURVEILLANCE _s __ OTiiER TENDON END LOCATION INFO (9.4) DURING LOOSENING OF GREASE CAN (9.4.1) Water Detected Yes Quantity Comments (9. 7) IN GREASE CAN (9.7.1) Water Detected Yes {ii] Quantity Comments . (9 .8) AROUND TENDON ANCHORAGE -(9.B.l) Water Detected Yes §] Quantity Comments (9.10) DURING DETENSIONING N//1 (9.10,l) .water No Cornments (11.) OWNER/AGENT NOTIFIED.A.;(!+ Yes No DATE CONDITION: OBSERVABLE SIGNIFICANT '(12.1) SAMPLES ADEQUATELY IDENTIFIED)l/A' No (12.2) SAMPLES STORED il tt.L!t I , Signoff }.QC Review ¥.
Title

1 Level._.:JII.
__ _ Level ::ar:,. Data Data Sample Taken Yes ' Sample Taken Yes Sample Taken Yes Sample Taken Yes /o¥n I Je-1 s-g') E.53 No No No No lih In PROJECT: TENDON NO.: (9.4) (9.4.1) (9. 7) (9.7.1) PSC PROCEDURE SQ 6.1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1 of 1 Revision 0 "PALISA-J:>c.S . DATE: /o/*u/r-r ]7AC.. TENDON END/BUTTRESS NO.: SURVEILLANCE -5 DURING LOOSENING. OF GREASE CAN Water Detected Yes {Ne?) Quantity ___ Sample Taken Yes comments !JO "'t>e,-e:C.Ti:D -SToPf'EO 0Pe-J?.,+T10P Due -ro WE/JT#£R.- e'2. 1cf-z.1J'it? <:;,A>J No"f" ON 10-Zl-8"1e..G11j'3/'t-J. IN GREASE CAN Water Detected Yes Quantity ___ Sample Taken Yes *5tf No No Comments e£ 10/7..'2./ 'if 7
~~, . (9.8) ) . AROUND TENDON ANCHORAGE Water Detected Yes Yes No -** (9.8.1)~~
___ Sample Taken (9.10) (9.10.1) No ___ Sample Taken Yes No DURING DETENSIONING t1/ 1t _water Detected Al/A-Yes (11.). OWNER/AGENT NOTIFIED 11/AYes No DATE------------- CONDITION: OBSERVABLE SIGNIFICANT (12.l) SAMPLES ADEQUATELY IDENTIFIED Alfa No (12.2) .SAMPLES STORED AT __ N_!A-_...__ ___________ _ , 'Qc Signoff }.QC Review Level_.:llT __ _ Date .......... rz ____ _ Level Date _l;...;.l_-1_;,]_---V_? ___ _
~~Title _-_ ....~~
~~...... ___ _~~
~~PROJECT: PSC PROCEDURE SQ 6.1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20,. 1987 Page 1 of 1 Revision 0 TENDON NO.:~~
DATE: Jt!)/1'1/rf 't2t>F TENDON END/BUTTRESS NO.:SHot:./.,:; s I (9.4) (9.4.1) (9. 7) (9.7.1) (9.8) (9.8.1) (9.10) (9.10.1) DURING LOOSENING OF GREASE CAN Water Detected Yes "§ Quantity ___ Sample Taken Yes IN GREASE CAN Water Detected Yes Quantity ___ Sample Taken Yes AROUND TENDON ANCHORAGE Water Detected Yes {Nol Quantity ___ Sample Taken Yes Comments DURING DETENSIONING J.//A Water Detected 'tfA Yes No -___ sample Taken Yes Comments (11.) OWNER/AGENT NOTIFIED No DATE (12.l) (12.2) CONDITION: . OBSERVABLE __ SIGNIFICANT SAMPLES ADEQUATELY IDENTIFIED IJ//Jr SAMPLES STORED AT ./t/fr . No Signoff Level .JZI: Date _1.._c.....,/_...1 ...... 'f_/_rr ___ _ Fl .J .C Review 7/ .. Level ;trF Date _.;...l/.;...-.;...J I'--? ____ _ *Title _. ___ IYl __ __
~~_____ 655 No No No No PSC PROCEDURE SQ 6.1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1-of 1 Revision 0 PROJECT: PAL/$A.1>*S DATE: ttJ/i3f?l7~~
':1*1.Z) ID BL I I TENDON NO. : DF TENDON END/BUTTRESS NO. : SURVEILLANCES° __ _ OTiiER TENDON END LOCATION INFO ...,......--------------------- (9.4) (9.4.1) DURING LOOSENING OF GREASE CAN Water Detected Yes Quantity ___ Sample Taken Yes No Corranents ____ -___________ __;_ ____________ (9. 7) (9.7.1) IN GREASE CAN Yes /j;] Quantity ___ Sample Taken Yes No Water Detected 'corranents

(9.8) (9.8.1) AROUND TENDON ANCHORAGE Water Detected Yes liiQ/ Quantity ___ Sample Taken Yes No Corranents _____________________________ _ (9.10) DURING (9.10.1) .water Yes No ___ Sample Taken Yes No Corranents ______ ___.. ___ __;_ __________________ _ ( 11.) OWNER/ AGENT NOTIFIED 1i-Yes l:lo DATE CONDITION: OBSERVABLE __ SIGNIFICANT (12.1). SAMPLES ADEQUATELY IDE:NTIFIED/l//A-No ( 12. 2) SAMPLES STORED AT N4 . Signoff QC Review *Title Level ::IIr Level III' Data ___ _ r* Data __ J_o_ * ..;..l.S_-..;..S>_f) ___ _ PROJECT: TENDON NO.: (9.4) (9.4.1) PSC PROCEDURE SQ 6. 1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1 of 1 Revision 0 *PA LlSA°l)*S DATE: 5T.3F TENDON END/BUTTRESS NO.: 1=-"'B1J"i\' SU VEILLANCE / IlURING LOOSENING OF GREASE CAN Water Detected Yes § Quantity ___ Sample Taken Yes No Comments _____________________________ _ (9.7) (9.7.1) IN GREASE CAN Water Detected *comments Yes {B Quantity ___ Sample Taken Yes No ------------------------------ \ (9.8) AROUND TENDON ANCHORAGE Water Detected Yes Quantity Sample Taken ---No Yes * (9.8.1) Comments. _____________________________ _ (9.10) (9.10.1) DURING DETENSIONING ..y/.tJ Yes No Water Yes No ___ Sample Taken Comments. __________ --=-------------------- (11.) OWUER/AGENT NOTIFIEDN;fJ Yes Ho DATE -------------- CONDITION: . OBSERVABLE __ SIGNIFICANT SAMPLES ADEQUATELY N/A Yes No (12.l) (12.2) SAMPLES STORED il A) IA . ..........

~~Signoff~~

~~....... '------Level :zn:. oate 1 QC Review ?f. Level ;tIC Data / J .. 1'] ...~~
~~Title _. _ ..... ft1_* G-_IJ_.~~

~~PROJECT: PSC PROCEDURE SQ 6.1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1 of 1 Revision O TENDON NO.: DATE: rol*z.7117 G.S"'B'F TENDON END/BUTTRESS NO.: F!ELDIB !31JTT~~
S-7 (9.4) DURING LOOSENING OF GREASE CAN (9.4.1) Water Detected Yes {!ij. Quantity ___ Sample Taken Yes Comments*
(9.7) IN GREASE CAN (9.7.1) Water Detected Yes Quantity ___ Sample Taken Yes Comments ( 9 . .a) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes Quantity ___ .sample Taken Yes Comments (9.10) DURING DETENSIONING Al/Pt (9.10.1) _water Detected,J/Pr Yes *No . ___ Sample Taken Yes Comments (11.) OWNER/AGENT Yes Ho DATE ---------------------- CONDITION: . OBSERVABLE ---SI GNIFI C.ANT SAMPLES ADEQUATELY IDENTIFIEDN/A Yes* No (12.l) (12.2) SAMPLES STORED AT . N f Ir . ------+,---------------------------Signoff .....................

~~Level ::or Date /D/z7/n I ' QC Review Level* Date _1_1_-l....;;.J_--..;..'1-'-?~~

~~___ _ 1358 No . No No No~~
Title _. _

...;.;fl.__
';...... ___ _ t'.:vc.. ll/ "1(t7 . PROJECT: t°P. L \ S A-i::>E .Si TENDON NO. : 7 lf "BF TENDON END/BUTTRESS OTiiER TENDON END LOCATION INFO PSC PROCEDURE SQ 6. 1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1 of 1 Revision 0 -------------...,....----------- (9.4) (9.4.1) (9. 7) (9.7.1) (9.B) (9.8.1) DURING LOOSENING OF GREASE CAN Water: Detected Yes B Quantity ___ Sample Ta.ken Yes Comments IN GRE.l\.SE CAN Water: Detected Yes {i;J Quantity ___ Sample Taken Yes *c orranen ts AROUND TENDON ANCHORAGE Water: Detected Yes fiEJ QUantity *---Sample Taken Yes No No No Comments ______________________________ _ (9.10) (9.10.1) DURING DETENSIONING Water Detected Yes ___ Sample Taken Yes No Corranents. ________ .._ __ _;_ __________________ (11.) OWNER/ AGENT. NOTIFIED?- Yes l:lo CONDITION: . OBSERVABLE __ DATE ------------------------- SIGNIFICANT SAMPLES ADEQUATELY 1/1-No (12.1) (12.2) SAMPLES STORED AT Al/IT . . 'Qc Signoff _ ......... ____ _ Level_* 7_il __ Data ____ _ 7 -7 QC Review Level :;ra:-Data /1-/J.-'6')
~~Title _. __ ._l"J'J_._G-_I!._._~~
A ___ ,. __ _ b..s<- /1"7 . PROJECT: -::t:>A*L\ SA"De""S TENDON NO. : ] fBF TENDON END/BUTTRESS NO. : OTiiER TENDON END LOCATION INFO PSC PROCEDURE SQ 6. 1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1 of 1 Revision 0 DATE: I a/2'(/ '/? Ii r I P11;9 'B "Bw,,-SURVEILLANCE
5 I (9.4) (9.4.1) (9. 7) (9.7.1) DURING LOOSENING OF GREASE CAN Water Detected IN GREASE CAN Water Detected Yes \iO) Quantity µ}A Sample Taken Yes Sample Taken Yes comments C/ *
(9.8) (9.8.1) AROUND TENDON ANCHORAGE Water Detected Yes Quantity Sample Taken Yes ,, (9.10) DURING DETENSIONING Yes (9.10,1) Water Detected Yes (No) JJ/11 Sample Taken (11.) (12.l) (12.2) ,, #/.ti ru::i OWNER/ AGENT NOTIFIED Yes t.!!9 . CONDITION: OBSERVABLE
J)/J ... >V /11 . SAMPLES ADEQUATELY IDENTIFIED Yes DATE ,J)/

I SIGNIFICANT t:!.1t1 SAMPLES STORED AT ____ ._tv_.)-"l.J......._
________ _ Signoff Level 1)1-Data Review JIL,. Hft3.h? Level Data I I ' *Title . lt/;/t-; . \\\;. PROJECT: TENDON NO.: (9.4) (9.4.1) (9.7) (9.7.1) PSC PROCEDURE SQ 6. 1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1 of 1 Revision 0 . DATE: 1oh/9? v 3fi TENDON END/BUTTRESS NO. :
~~.S-DURING LOOSENING OF GREASE CAN Water Detected Yes 'fj} Quantity Sample Taken Yes Comments .AID-Vt ";ti'D-41 r/(.t,E,e~~

~~/?E';4-taVAL f!!81c/'Z..)rr i I No IN GREASE CAN Water Detected Yes /NJJ Quantity ___ Sample Taken Yes~~
~~No *comments~~

(9.8) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes /i91 Quantity Sample Taken Yes No Comments (9.10) DURING DETENSIONING NjA (9.10.1) .water Yes No -Comments Sample Taken ---Yes No (11.) OWNER/AGENT No DATE --...,....----------- CONDITION: OBSERVABLE __ SIGNIFICANT SAMPLES ADEQUATELY IDENTIFIED NP, Yes No (12.l) (12.2) SAMPLES STORED AT . A.'/A Signoff QC Review
~~Title _. __~~
~~/J....._.~~

~~Level Level ::lll TIL-Data 7 Data Jo-15-'l?~~

t7 PROJECT: _ TENDON NO. : Vb 2. TENDON END/BUTTRESS OTHER TENDON END LOCATION INFO DURING LOOSENING OF GREASE CAN PSC PROCEDURE SQ 6.1 INSPECT FOR WATER DATA SHEET 6.1 M A y* 2 0 , 1 9 8 7 Page 1 of 1 Reyision 0 DATE: /o4fn >h. 7 NO. : /:'/El.DJ/II.UR'/ SURVEILJ:.ANCE l (9.4) (9.4.1) Water Detected Yes .1!£l Quantity Sample Taken Yes Comments
ot.M/£) .l

'HoM P'/t.t F.if!. ;r:'LLJ(;..
e8 Je/z)gz (9. 7) IN GREASE CAN ...... (9.7.1) Water Detected Yes [No\ Quantity Sample Taken Yes Comments (9.3) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes 18 Quantity Sample Taken Yes Comments (9.10) DURING DETENSIONING ..VJ'A-(9.10.1) .water No Qua:i.t:ity Sample Taken Yes Cornrnents (11.) OWNER/AGENT NOTIFIED Al/ ,¥°es No DATE CONDITION: OBSERVABLE SIGNIFICANT (12.1) SAMPLES ADEQUATELY IDENTIFIED -"'A-(12.2) SAMPLES STORED AT . I 'QC Signoff ---... __ _ Level ::;:ac: ( No Data I' No No No No QC Review 7./..
Title

IYIG-/J. bl. IJ *

Level -::ra:. Data _1_0_-_1_s_-_8_?
~~__ --:o:--t l11 VJY"~~
~~PSC PROCEDURE SQ 6. 1 INSPECT FOR WATER DATA SHEET 6.1 .Eb3 MAY 20, 1987 Page 1 of 1 Revision 0 PROJECT:~~
~~DATE: /o /-z./'if'7 TENDON NO.: V 8'fo TENDON END/BUTTRESS NO. : ,&IELDkt.LEJ!.JI' SURVEILLANCE~~
5° (9.4) (9.4.1) 7

DURING LOOSENING OF GREASE CAN -Water Detected Yes @ Quantity Sample Taken Comments A.,ION' FN.l*,f!!_
PLV(; e8 I ' IN GREASE CAN* Yes (9.7) (9.7.1) Water Detected Yes r:;;:::J iFZI. r D/1 s/ 'i ') L.::.::.l Quantity ___ Sample Taken Yes /.EJ *comments (9.8) (9.8.1) (9.10) (9.10.1) AROUND TENDON ANCHORAGE ')/..* ")/. 1oj IS/ B ') E} Quantity ___ Sample Taken Water Detected Yes DURING DETENSIONING --NJ Ir Water Detected Yes No ___ Sample Taken Yes Yes No (11.) . r\/lt1 OWNER/AGENT NOTIFIED ,,,.. Y-'es No CONDITION: OBSERVABLE __ / 'tJ/Ff DATE SIGNIFICANT (12.1) SAHPLES ADEQUATELY IDENTIFIED Yes No (12 .2) SAHPLES STORED AT ____ 1'1'"""/-'-A_,__ _________ _ , 'QC Signoff _* ..... ¥..;...., ............. ___ _ Level.___.Il ___ rc __ Date __ 1_0_-_I .S_,_8....;.'/ ___ _
QC Review

Title _. ___ .

O ..... ...... '"'"'C..-. I . Data
~~....... m-.. ---iJ-.~~
PSC PROCEDURE SQ 6.1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1 of 1 Revision 0 PROJECT: PllLISADES DATE: 10/z./o TENDON NO.: VJ 7fo TENDON END/BUTTRESS NO.: FIELDfeALLERfsuRvEiLr.!NcE S-I (9.4) (9.4.1) (9.7)-(9.7.1) (9.8) (9.8.1) (9.10) (9.10.1) DURING LOOSENING OF GREASE CAN Water Detected Yes {!§} Ql..lantity Sample Taken Yes Cotrments EotJAliJ FILLEP. fl..IJf;.
REIADV/tL IN GREASE CAN Water Detected Yes /!§1 Ql..lantity . ---'---Sample Taken Yes Cotrments AROUND TENDON ANCHORAGE Water Detected Yes /B Ql..lantity ___ Sample Taken Yes Comments DURING . DETENSIONING N/A _water Detected Yes No Ql..la?.ti ty . ___ Sample Taken Yes Comments (11.) OWNER/AGENT NOTIFIED 11/A Yes ?lo DATE ----------------- CONDITION: OBSERVABLE

~~SIGNIFICANT (12.1) SAMPLES ADEQUATELY IDENTIFIEDN/A Yes No (12.2) SAMPLES STORED il , Signoff ____~~

~~Lavel_.:IiI' __ _ Data __ 1_,o,_(_c.-+i .... rz ......... ___ _ I I .Level No No No No ).QC Review~~
Title

Mt;,e, {;..,/f. Data __ I 0_-J_>_-_W_?
~~___ ..,..-J.. J ( > f R-7~~

PROJECT: PSC PROCEDURE SQ 6.1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1 of 1 Revision 0 TENDON NO.: PALl,SADES DATE:. . VZ.02. TENDON END/BUTTRESS NO.: * (9.4) (9.4.1) . (9. 7) (9,7.1) (9.8) (9.8.1) (9.10) (9.10.1) DURING LOOSENING OF GREASE CAN::) Watet" _Yes ___ Sample Taken comments >'E'S -DB.oP$ Fl?OA.f PtlJ(:r 10/"2..j'ifl IN GREASE CAN Watet" .Detected Yes /No] Quantity ___ Sample Taken Comments AROUND TENDON ANCHORAGE Watet" Detected Yes /;oJ Quantity ___ Sample Taken Comments , DURING DETENSIONING Nf/>t .water No ___ Sample Taken Comments (11.) OWNER/ AGENT NOTIFIED No DATE "fol.yin I SIGNIFICANT (12.l) (12.2) CONDITION: OBSERVABLE X SAMPLES ADEQUATELY IDENTIFIED Ai/A No SAMPLES STORED AX --"'-111-+p .... ___________ _ Yes Yes Yes Yes , 'Qc Signoff Lavel._::or __ _ Data ... No No No. -QC Review 7f. "f:. *Title
~~Level Date _1_0-_1_5_-8_...?~~
___ 1J . PROJECT: __ .....;.P,_'-4_,_L"-J--"S'--4'-D.;;...G:..;S::....._ ___ _ TENDON NO. : I/ 30b . TENDON END/BUTTRESS (9.4) "DURING LOOSENING OF GREASE CAN ' PSC PROCEDURE SQ 6.1 INSPECT FOR WATER DATA SHEET 6.1 MAY 20, 1987 Page 1 of 1 Revision O DATE: /0/2/'tJZ I (9.4.1) Water Detected Yes LNo] Quantity Sample Ta.ken 'Yes Comm en ts /Vt:Wlt: ;:",/?l'h"'f ,Pt,eJt;. r* (9. 7) (9.7.1) (9.8) (9.8.1) IN GREASE CAN I IJ21 Water Detected Yes Quantity Sa.-np le Taken Yes 'comments AROUND TENDON ANCHORAGE Water Detected Yes Quantity ___ Sample Taken Yes No No No (9.10) DURING DETENSIONING1U/Jt (9.10.1) _Water No ___ Sample Taken Yes No (11.) OWNER/AGENT NOTIFIED ,u/!t-Yes No DATE CONDITION: OBSERVABLE SIGNIFICANT (12.l) SAMPLES ADEQUATELY IDENTIFIED No (12.2) SAMPLES STORED il .*4tfe* .** 'QC Signoff ) . QC Review Level .:zJr Data ..:8?'""'"------ Level J11::. Data __ I o_-_1_5_-_'J_? ____ l
~~Title _. _M_G_/l_,_,)~~
.... Q--".f!l.-'--, -----. i I I NCHORAGE INSPECTION DOCUHENTATlON PROJECT -PAL\ SA "I:>E:.S TENDON NO. v I :t TENDON (8.3.5) ANCHORHEAD I.D. /JP PSC PROCEDURE SQ 8_0 ANCHORAGE INSPECTION DATA SHEET 8.0 MAY 20, 1987 Page 1 of 1 Revision 0 , NO. :s-END/BUTTRESS NO. SHo1' LTq""f" UNIT I BUSHING I.D. 13Z S'Z3 .:L (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Pree.SQ 8.1) (8.1.1) Buttonheads (8.1.2) Anchorage Head (8.1.2) Bushing Condition A _,,,_.__ __ Level (8. 2) Cracks NQHC' Level .i.. ( 8. 2) Cracks* AJe>;f..le Q.C. Signoff (8 .1. 2) Shims (8.1.2) Bearing SQ 10.1. (8.1.2) SQ 10.1 (8.2.1) Level 2 -( 8. 2) Cracks Nt::JA.1,:- Plate Level '2.. ( 8. 2) Cracks Nop*°
~~Coating -~~
Incomplete.,41/A-Lgth. of Air Pocket -Condition M Coating ,,J/!t (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA ,eJ' = Discontinuous-Removed for Testing ) 9 = Previously MisSing = Protruding = Broken/Missing () = Off size(Malformed) B = Bisecting Crack A = 45o Angle Slip K = Cracked (over 0.060") S = 2 Inclined Splits X = Intersecting Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B = _Q_ A = _Q_ K = _Q_ s = _Q_ x = __Q_ (8. 3. 7. 2) Buttonheads Found ,,AJ/A (8.3.7.3) Total Effective BH (8.4.1') Protruding BH __Q_ Missi,ng BH (8.4.1.2.1) Continuity Test Required NO Reporting: jt:c"cept J Unacceptable Total BH -=:....___ Wires Identified/Marked A.1/IJr Bushing Thread Joint Line Engineer Notified NCR I Level "JI]::" Date 10-IS ,'ii? Title ".fl. ' \l\11'.61 II/?; NCHORAGE INSPECTION DOCUMENTATION PROJECT ___ _ TENDON NO. Vil./ TENDON (8.3.5) ANCHORHEAD I.D. 811370 RSC PROCEDURE SQ 8.0 ANCHORAGE INSPECT ION
~~tb8 DATA SHEET 8.0 MAY 20, 1987 Page 1 of i Revision O SURVEILLANCI::~~
NO. ..S-YI::AR 7 END/BUTTRESS NO. rlEl/)41/t.tf"J?.y' UNIT _1 __ _ I I Q.C. BUSHING I.D. A//A-Signoff I (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) Condition A Level .:1.---( 8. 2) Cracks (8.1.1) Buttonheads (8.1.2) Anchorage Head (8 .1. 2) Bushing Level ,1.1/A (8.2) Cracks AJ/A-( 8 . 1. 2) Shims (8.1.2) Bearing SQ 10.1. (8.1.2) SQ 10.l (8.2.1) . Level :£. (8.2) Cracks .... --* Plate Level 2 (8.2) Cracks uo#C
Coating -Complete AJ Lg th. of Air 'rl Wire -Condition M Coating Complete -z. * (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA J21 = Discontinuous-Removed J21 = Removed for Testing = Previously Missing = Protruding
= Broken/Hissing () = Offsize(Halformed) B = Bisecting Crack A = 45o Angle Slip K = Cracked (over 0.060") S = 2 Inclined Splits X = Intersecting Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B = __£__ ST4eK 3.5 1 1 r;) A = _Q__ K = _Q_ s = 0 x = 0 (8.3.7.2) Buttonheads Found .vf!r (8.3.7.3) Total Effective BH 'D < 8. 4 .1') Protruding BH ....!2__ Missing BH 0 (8.4.1.2.1) Continuity Test Required -;;Jfi Reporting: /i..ccept J Unacceptable 0 Total BH ---'-'"--Wires Identified/Marked Al/A . Bushing Thread Joint Engineer Notified NCR NO. A1//r ' Q. C. Review __
~~___;;.., __ _ Level JIC Title t:J . .4 .~~
INSPECTION DOCUMENTATlON PSC PROCEDURE SQ 8.0 ANCHORAGE INSPECTION DATA SHEET 8.0 MAY 20, 1987 Page 1 of 1 Revision 0 $-,,&'Ot1A1.£J ..,,.. PE/e".A/.Jlt:iA!E'Z:, /AJ.f PFc'T/OAJ-zJ ed *?'Z.} 8'7 PROJECT SURVElLLANCE NO. s-YEAR 'g'7 ---TENDON NO. TENDON END/BUTTRESS NO. SH"P/-rop I UNIT _::J... __ _ Q.C. (8.3.5) ANCHORHEAD I.D. 21re, BUSHING I.D. Signoff (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) +s111Al/S YIF" .:t l>>SIPe (8.1.1) Buttonheads Condition B (8.1.2) Anchorage Head Level i-(8.2) Cracks No.VE: -'-'---'---------( 8. 1. 2) Bushing Level 2 t>G'"T 4i" i ( 8. 2) Cracks NeJ..Je-( 8. 1. 2) Shims Level Z.""'o,;T.::.1.. . (8.2) Cracks (8.1.2) Bearing Plate Level 2 (8.2) Cracks NeAJti /'!;,' 15'rf SQ 10.1.(8.1.2) Coating -Complete V" Lgth. of Air SQ 10.1 (8.2.1) Wire -Condition 11._ Coating Complete (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA ,el = Discontinuous-Removed -,. = Removed for Testing = Previously Missing * = Protruding
~~= Broken/Missing~~
() = Offsize(Halformed) B = Bisecting Crack A = 450 Angle Slip K = Cracked (over 0.060") S = 2 Inclined Splits X '7 Intersecting Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B = 0 A= _Q_ K = 0 s = 0 x = 0 (8.3.7.2) Bu-tt ...... o-nh-eads Found N/.,4 (8.3.7.3) Total Effective (8.4.1"). Protruding BH BH ....52_ (8.4.1.2-1) Continuity Test Required NO 'TY TEST Pcj(! SCl,IEJ>uL£'
~~0) Reporting:~~
l Unacceptable Total BH 0 Wires* Identified/Marked NIA= . Bushing Thread Joint Line Vt:;/D oF GREA.J"t:' Engineer Notified NCR NO. JV/A ' Q.C. Review Level J11::.. pate __ I ___ _ "" ,'\\; Title M ) bl .fl; {WL 11(? /g 7 PSC PROCEDURE SQ 8.0 ANCHORAGE*INSPECTION DATA SHEET 8.0 )lS
~~F'OCJ.V l:> +-MAY 20, 1987 Page 1 of 1 Revision O Dt!' re-NS 10..., EJ:>~~
e'9 "/z3j87 ANCHORAGE INSPECTION PROJECT E/1 [2*S NO. s* Yr:AR g, TENDON NO. V11.'-I TENDON END/BUTTRESS NO. F1*L.Y'-'L<.ERY UNI1' Q.C. (8.3.5) ANCHORHEAD r.o. l3 y 32.3 BUSHING I.D. NLll Signoff (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Pree.SQ 8.1) * ( 8 .1.1) Buttonheads Condition* A ))."'){. to/ts/I? (8.1.2) Anchorage Head Level & (8.2) Cracks NoN/; (8.1.2) Bushing Level N/f:/ (8.2) Cracks /IJJA (8.1.2) Shims Level <.. (8.2) Cracks NOitJ,; (8.1.2)Bearing Plate Level 'Z... (8.2) Cracks No.VE: ")/.."Jl,.10/is.%' SQ 10.1.(8.1.2) Coating -Complete V Lgth. of Air Pocket}./)11 ,/)/.:o/rs/n SQ 10.l (8.2.l) Wire - Coating Complete lf/11__ .;1."t.11)rijS') (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA ,0 = Discontinuous-Removed = Removed for Testing = Previously Missing = Protruding = Broken/Missing () = Off size(Malformed) B = Bisecting Crack A = 45o Angle Slip K = Cracked -(over 0.060") S = 2 Inclined Splits X = Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B = _o_ A = o .11 rH K = iJ 0,5 /M S = 0 /H .. L HE:l'fPS'* D ,, ...... £'... R 51dNI foJ" . X = --r11,.. )1-.)1.1*/"k (8.3.7.2) Buttonheads Found ? 7 .3) BH Cjo . (8.4.l"). Protruding BH _o_ Hissing BH _o_ Total BH 0 (8.4.1.2.1) Continuity Test Required NO Wires Identified/Harked . !V/Jt Bushing Thread Joint Line ) Reporting: [Accept} unacceptable Engineer Notified NCR NO. JJffl Q.C. Review Level .=m:-Date .... 16* ......... S?...__ __ _ .. Title .,A1G/<. a./,P.sc... ' . )' W/_, ld/Js Jrn J/l. 11/lgt? ti 1 II ( /e--7 INSPECTION DOCUHENTATlON TENDON NO. PSC PROCEDURE SQ 8.0 ANCHORAGE DATA SHEET 8.0 MAY 20, i987 Page 1 of 1 Revision 0 NO. 'if7 UNlT :1_ TENDON END/BUTTRESS NO. SHo"? J "Tel=' I ---Q.C. (8.3.5) ANCHORHEAD I.D. 8,P 879 BUSHING I. D. .8 Z S-Signoff (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Pree.SQ 8.1) ( 8 .1.1) Buttonheads Condi ti on _A-_,__ __ ( 8. 1. 2) Anchorage Head Level 1-. ( 8. 2) Cracks ,,.YfJAJ Er ( 8. 1. 2) Bushing Level .:L ( 8. 2) Cracks A/oPC-( 8. l. 2) Shims Level ..:1-(8.2) Cracks ./. L (8.1.2) Bearing Plate Level . :::L (8.2) Cracks AHJ;V*° SQ 10.1.(8.1.2) Coating - Incomplete of Air Pocket SQ 10.l (8.2.1) Wire -Condition Coating Incomplete B7.boSo (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA ,0. = Discontinuous-Removed J& = Removed for Testing -= Previously Missing = Protruding = Broken/Missing
~~() = Offsize(Malforrned)~~
B = Bisecting Crack A = 45o Angle Slip K = Cracked (over 0.060") S = 2 Inclined Splits X = Intersecting Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B= 0 A = _Q__ K = __Q__ S = D X=-0-(8.3.7.2) Buttonheads Found (8.3.7.3) Total Effective BH 9C> * (8.4.1") Protruding BH _E__ Missing BH Q_ Total BH 0 (8.4.1.2.1) Continuity Test Required _.Jo Wires Identified/Harked .A.I/A. Bushing Thread Joint Line 0) Unacceptable Engineer Notified NCR NO . .v/14 I Q. C. Review __ Level ---Date _1_0_-_l..;;..S_*""""S'_?"--- .. "'---Title M ,6?.9 .. ) CHORAGE INSPECTION DOCUMENTATlON PROJECT ___ __ _ TENDON NO. V230 TENDON (8.3.5) ANCHORHEAD I.D. PSC PROCEDURE SQ 8.0 ANCHORAGE DATA SHEET 8.0 MAY 20, 1987 Page 1 of 1 Revision 0 NO. '87 END/BUTTRES.S NO. uNlT 7 BUSHING I. D. Al/A * (8.1) cciRROSION INSPECTION (For Corrosion & Condition refer to Proc.SQ 8.1) ( 8 .1.1) Buttonheads Condi ti on /3 / 1 A,1.11':1> '2. (8.1.2).Anchorage Head Level '#3ASAJo1CD(8.2) Cracks ( 8. 1. 2) Bushing Level N/A ( 8. 2) Cracks .N/.4 Q.C. Signoff (8.1.2) Shims Level 10' (8.2) Cracks .Nt)A)* (8.1.2) Bearing Plate Level 2_ (8.2) Cracks ..VO.V(" *='¥! SQ 10.1.(8.1.2) Coating -Complete-?& Lgth. of Air '"l. SQ 10.1 (8.2.1) Wire -Condition Coating Complete,A/, ( 8. 3) BUTTONHEAD INSPECTION Q (8.3.4) BUTTONHEAD DATA JZ1 = Discontinuous-Removed , = Removed for Testing Previously Missing = Protruding = Broken/Missing () = Offsize(Malformed) B = Bisecting Crack A = 45o Angle Slip K =Cracked (over 0.060") S = 2 Inclined Splits X = Intersecting Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B = Q A = _D__ s = 0 x = D (8.3.7.2) Buttonheads Found (8.3. 7.3) Total Effective BH JD (8. 4 .1) -Protruding ...f2.._ Missirig -BH ..fL_ (8.4.L2.1) Continuity Test Required AJQ ) Reporting: Accept . \!!nacceptable] Q.C. Review Level Title lh6-R. ,5l .,q. Total BH -0 Wires Identified/Marked
~~Bushing Thread Joint Liik Engineer Notified NCR NOJ7N3/'/-<XJ/~~
Wl. / ">/ t7

~~.NCHORAGE INSPECTION DOCUMENTATION~~

?ROJECT ___ __ _ PSC PROtEDURE SQ 8.0 ANCHORAGE INSPEC7ION DATA SHEET 8.0 MAY 20, 1987 Page 1 of 1 Revision 0 SURVEILLANCE NO. s ':ENDON NO. V2.5'0 TENDON END/BUTTRESS NO. UN11' _.::L __ _ ANCHORHEAD I.D. .8r'697 BUSHING I.D. SZtf-3i-Q.C. Signoff \8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Pree.SQ 8.1) (8.1.1) Buttonheads Condition 8 ( 8. 1. 2) Anchorage Head Level I ea "( 8. 2) Cracks NON* ( 8. 1. 2) Bushing Level * ( 8. 2) Cracks ,Al",,vE (8.1.2) Shims Level (8.2) Cracks ( 8. 1. 2) Bearing Plate Level ( 8. 2) Cracks A/i:>,c,IGS SQ 10.1.(8.1.2) Coating - Lgth. of Air SQ 10.l (8.2.1) Wire - Coating Complete es1f5j!!7 ,8.3) BUTTONHEAD INSPECTION BUTTONHEAD DATA 2:1 = Discontinuous-Removed = Removed for Testing -= Previously Hissing = Protruding = Broken/Hissing = Off size(Halforrned) B = Bisecting Crack A = 450 Angle Slip K = Cracked (over 0.060") S = 2 Inclined Splits X = Intersecting Cracks (8.3.5) Locate Anchorage* tS.3.6) Offsize Totals B = _Q__ A = _Q___ K = _Q__ -s* = o x = 0-( 8. 3. 7. 2) Buttonheads Found (8.3.7.3) Total Effective . (8.4.1") Protruding BH _Q_ Missing BH _a_ Total BH D (8.4.1.2.1) Continuity Test Required ,,uo Wires Identified/Harked µ/.,+ Bushing Thread Joint Line Reporting: /Accept/ Unacceptable Engineer Notified NCR J Q.C. Review_ Level J:IL Date --------Title Mc;..R. 6(. ;:/. PSC PROCEDURE sq 8.0 ANCHORAGE INSPECTION SKETCH SHEET 8.0 MAY 20, 1987 Page 1 of 1 PROJECT __ SURVEILLANCE NO. TENDON NO. __ TENDON END/BUTIRESS NO. SHof'/ToP I YEAR g i -=----UNIT ::1.. ---Sketch each crack as it appears in the Anchorage, Shims or Bearing Plate. Identify each unit by name; apply the heat code identification if available and locate that identification on the sketch. Use as many Sketch Sheets as necessary being sure to list the page number below and to apply a Sketch Number to each unit with Q.C. Signoff
~~Title Q.c/PsC.:~~
~~Date~~
I 10/s/'f57 . r I i I I I . I I I I I I *I I I I I I I I . I I I 1. I I I I I I I I I 1 I I I I I I I I I I I I I i j I *I* i I I. I I I I I I I I I I I I I I I I I I I I I I I I i I I I I I I ------r:-i I I I i I I i I I I i I i i I l I I I I I I I I I. I I I 1 I I I I I I I I I I ! I I I I I I ! ! 1 i I I I I i ! i I 41 : I I I I I I I I I I I I I I .I I I IJ+/-+/-[']'+/-'i'+/-' +/-1+/-1+/-1+/-1 1'= I I I I *I I ...
I I I I I I I I I I I I I I I I I I '111 I 1-.=. .31'-I I I I I I I I l I I I I I I I I I I I I I / I I I Ir' I I I I I I I I I I I I I I I I I I I I I* "6" I 11 I I I I I I I ...-.. I I. I I I I I I I I I I I I I I I I I I I I I . I . I I I I I I I I I I I I I I . ! I I *I I I . I I I I I I I-I I I I I I I I I I I I ! I I I I I I I I I I I I I I I I I . I I I I I I I I I I I l I I I I I I I I I I I I I I I I I I I I I I I ' I I I I I I I . l I I I I I I I I I Q.C. ............... ____ _ Level ..::ar: "Title . l>1 ... -t(-.. .// ' I I I I I I I I I I I I I I I I I I I I I l I I I I I I I I I I I I I .. Date __ ) INSPECTION DOCUHENTATlON PROJECT 1?AL\SA"t>ES PSC PROCEDURE SQ 8.0 ANCHORAGE DATA SHEET 8.0 MAY 20, 1987 Page 1 of 1 Revision 0 SURVElLLANCC: NO. .5° -------TENDON NO. VZ 5 0 TENDON END/BUTTRESS 7 UNI 1' _..:L __ _ (8.3.5) ANCHORHEAD I.D. CP9(p BUSHING I.D. Al,/,..+ * (8.1) CORROSION INSPECTION (For COt'"t:"osion Levels & Condition refet:" to Pt:"oc.SQ (8.1.1) Buttonheads (8.1.2) Anchorage Head Condition 8 Level :1.... Level ..v//t (8.2) Ct:"acks /VON* (8.2) Ct:"acks Al/A Q.C. Signoff 8.1) (8 .1. 2) Bushing ( 8 . 1. 2) Shims Level -;r_r+--'---- (8.2) Ct:"acks (8.2) Ct:"acks ,,VOA/£ (8.1.2) Bearing Plate Level £ SQ 10.1.(8.1.2) Coating Complete,,c.". SQ 10.1 (8.2.1) Wfre - Incomplete Lgth. of Afr Pocket Z n Coating Complete ?Incomplete Bl!; <r7 (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA
~~Q'.1 = Discontinuous-Removed~~
, = Removed for Testing * = Pt'"eviously Hissing = Protruding = Broken/Hissing () = Offsize(Halformed) B = Bisecting Crack A = 45o Angle Slip K = Cracked (over 0.060") S = 2 Inclined Splits X = Intersecting Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B = _o__ A= 0 K = ---0-S =-O-S7ACI< .5" (1 111-) X = 0 (8.3.7.2) Buttonheads Found At/A (8.3.7.3) Total Effective BH l[O (8.4.l) Protruding BH ..!!__ Hissing BH (8.4.1.2.1) Continuity Test Required 0 /VO ) Reporting: /Accept:/ Unacceptable Q.C. Review Level Title 0 Total BH 0 Wires Identified/Marked Bushing Thread Joint ,41/A-. Engineer Notified NCR NO. A/_,!,,.. I Date ) PSC PROCEDURE SQ 8.0 ANCHORAGE INSPECTION DATA SHEET 8.0 MAY 20, 1987 Page 1 of 1 Revision 0 i INSPECTION DOCUHENTATlON PROJECT __ NO. UN11' .:1.._ D J -Cf TENDON NO. TENDON / .AJe-14.e. END/BUTTRESS NO. SNoP /B 13'1.JTT (8.3.5) ANCHORHEAD I.D. 7 BUSHING I. D. BZ'0/2. ---Q.C. Signoff (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads Condition _._A.._ __ ( 8 .1. 2) Anchorage Head Level .1. ( 8. 2) Cracks A/OA/C. (8.1.2) Bushing Level ::1.. (8.2) Cracks A/oA/e (8.1.2) Shims Level £ (8.2) Cracks NtNVE (8.1.2) Bearing .Plate Level 2. (8.2) Cracks .lf/DNC SQ 10.1.(8.1.2) Coating -Complete N/i'r Incomplete .111,/A Lgth. of Air SQ 10.l (8.2.1) Wire -Condition$ Coating Complete N. Incomplete (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA .eJ' = Discontinuous-Removed-0 = Removed for Testing * = Previously Hissing = Protruding = Broken/Hissing () = Offsize(Halformed) = Bisecting Crack A = 45o Angle Slip K = Cracked (over 0.060") S = 2 Inclined Splits X = Intersecting Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B = 0 A= 0 K = _Q__ s = D x =-0-(8.3.7.i) Buttonheads Found .141/ft (8. 3. 7. 3) Total Effective BH '90 (8.4.1") *protruding BH _!!___Hissing BH _!2_ (8.4.1.2.1) Continuity Test Required JVO ) Reporting: Unacceptable Total BH 0 Wires Identified/Marked A1/h' -Bushing Thread .Joint Line Engineer Notified NCR NO. Al,?+ I Q. C. Review _¥._. 'r._.

~~Level-7)I: Date __ Io_-J_'S"_,_i_?_.~~

__ \\ .iJJ" Title M 6-R. ti. /I. _II /!-7 NCHORAGE INSPECTION DOGUHENTATlON PSC PROCEDURE SQ 8.0 ANCHORAGE INSPECTION DATA SHEET 8.0 MAY 20, 1987 Page 1 of 1 Revision 0 SURVElLLANCJ:: NO. . S° YJ::AR 8'7 ---'-- TENDON NO. 1) I -'f TENDON END/BUTTRESS NO. UNIT ..:L ---(8. 3 .5) ANCHORHEAD I .D. BUSHING I.D. BV 5 Q.C. Signoff (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Pree.SQ 8.1) * (8.1.1) Buttonheads Condition Pt (8.1.2) Anchorage Head Level .i..---(8.2) Cracks ;At./t:JIVC: ( 8. 1. 2) Bushing Level N'/A-( 8. 2) Cracks ...v/A-( 8 . 1. 2) Shims Level .::1.. ( 8 . 2) Cracks ;t./a,,.t/£ (8.1.2) Bearing Plate Level 2. (8.2) Cracks /O .'<(?. -SQ 10.1.(8.1.2) Coating -CompletelV'/A Incomplete Lgth. of Air 10 cr7 SQ 10.1 (8.2.1) Wire,- Coating 111J10 'I (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA ,el= Discontinuous-Removed ,. = Removed for Testing = Previously Missing = Protruding = () = Offsize(Malfonned) B = Bisecting Crack A = 45o Angle Slip K = Cracked (over 0.060") s = 2 Inclined Splits X = Intersecting (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals K = __Q_ s = ___Q_ x = 0 (8.3.7.2) Butto.nheads Found (8.3.7.3) Total Effective BH 90 (8.4.1") Protruding BH-..£_ Hissing BH----2._ (8.4.1.2.1) Continuity Test Required No 0 Total BH O
~~Wires Identified/Harked~~
-Bushing Thread Joint Line 0) Reporting: Unacceptable Engineer Notified NCR NO. Q.C. Review J./. Level :ru:::=-Date __ 1_0_-_J_.S_-_g-_?_, __ Title Mr;,e. Q-A *
~~CHORAGE INSPECTION DOCUMENTATlON PSC PROCEDURE SQ 8.0 ANCHORAGE INSPECTION DATA SHEET 8.0 MAY 20, 1987 Page 1 of 1 Revision 0 PROJECT __~~
__ _ SURVEILLANCE NO. 5 TENDON NO. "[) \-3 8 I TENDON END/BUTTRESS NO. A "Ruli -I YEAR 87 UNI 1' _.::L __ Q.C. (8.3.5) ANCHORHEAD I.D. Bl' 1'1.0 BUSHING I.D. BZ4-8 Signoff (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads (8.1.2) Anchorage Head (8 .1. 2) Bushing Corid i ti on -'A'-'---- Leve l ---';1...=----( 8 . 2) cracks _ Level 2 ( 8. 2) Cracks ..va.v* ( 8 . 1. 2) Shims (8.1.2) Bearing SQ 10.1.(8.1.2) SQ 10.1 (8.2.1) Level .:1. ( 8. 2) Cracks ..vo.N*
~~Plate Level 2 ( 8. 2) Cracks A.Jo,.)* ' .zq 'r/ Coating -~~
Incomplete $ Lgth. of Air Pocket$. 'OT Wire -Condition Coating Incomplete 4A-'Z (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA ,0 = Discontinuous-Removed ,.. = Removed for Testing = Previously Missing = Protruding = Broken/Missing () = Offsize(Malformed) B = Bisecting Crack A = 45o Angle Slip K = Cracked (over 0.060") S = 2 Inclined Splits X = Intersecting Cracks ( 8. 3. 5) Locate Anchorage
~~Heat Code on Sketch (8.3.6) Offsize Totals B = _Q__ A = .....Q__ K = _Q__ s = _Q__ x = _Q__ (8.3.7.2)~~
Buttonheads Found N/A (8.3.7.3) Total Effective BH 140' (8.4.r) Protruding BH ..2_ Hissing BH (8.4.1.2.1) Continuity Test Required NO Reporting: Ticcept/ Unacceptable 0 Total BH 2.. Wires Identified/Marked 'It S Bushing Thread Joint Line Engineer Notified NCR NO. .V/A , Q.C. Review Level -:r:tF Date __ J_o_,_IS_:*B'-?_ .. :.-_ Title /Y/6-R
~~1 t:/ * /J. * ,~~
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INSPECTION DOCUMENTATION PROJECT ___ -:P-'-'-,4-_L_..;.\ _S.-'-A-=--"b:::........:*::._S ___ _ PSC PROCEDURE SQ 8.0 ANCHORAGE INSPECTION DATA SHEE'T 8.0 MAY 20, 1987 Page 1 of 1 Revision O SURVEILLANCe NO. 87 TENDON NO. 1)\-3.3" TENDON END/BUTTRESS NO. UNI 1' _.1-__ _ Q.C. (8.3.5) ANCHORHEAD I.D. BUSHING I.D. Signoff (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads Condition A .:....;...._ __ ( 8. 1. 2) Anchorage Head Level 2. ( 8. 2) Cracks tVO .Al r!' ( 8. 1. 2) Bushing Level ""/A ( 8. 2) Cracks _,v-4-L:/.4_,__ __ (8 .1.2) Shims Level ..1.. (8. 2) Cracks ,JOA.le * (8.1.2) Bearing Plate Level 2.. (8.2) Cracks * . f() 9 SQ 10.1.(8.1.2) Coating - Incomplete.Al/ft.Lgth. of Air SQ 10.l (8.2.1) Wire -Condition Complete'1fi-Incomplete ti) o ( 8 . 3) BUTTONHEAD INSPECTION 0 (8.3.4) BUTTONHEAD DATA ,el' = Discontinuous-Removed = Removed for Testing = Previously Missing * = Protruding =.Broken/Missing () = Offsize(Malformed) B = Bisecting Crack A = 45o Angle Slip K = Cracked (over 0.060") s = 2 Inclined Splits X = Intersecting Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B = *_o __ A = ....!f2...._ K = 0 s = __Q_ x = __Q_ (8.3.7.2) Buttonheads Found NlA (8.3.}.3) Total Effective BH {8.4.1") Protruding BH BH ..£__ (8.4.1.2.1) Continuity Test Required NO Reporting: Unacceptable Total BH .......;::;;.___ Wires Identified/Marked 'lt:S. Bushing Thread Joint Line Engineer Notified NCR NO. Q.C. Review 'JP'. Level JIL Date Title J VUc. NCHORAGE INSPECTION DOCUMENTATlON PROJECT TENDON NO. D2-3 TENDON PSC PROCEDURE SQ 8.0 ANCHORAGE INSPECiION DATA SHEET 8.0 MAY 20, 1987 Page 1 of 1 Revision 0 SURVElLLANCI:: NO. 5 Yl::AR . -/ . #c,,PA!i!
.80 END/BUTTRESS NO. .Bvrr UNI1' 7 Q.C. (8.3.5) ANCHORHEAD I.D. BP¥-8o BUSHING I.D.

signoff (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Pree.SQ 8.1) '(8.1.1) Buttonheads (8.1.2) Anchorage Head Level (8.2) Cracks (8.1.2) Bushing Level (8.2) Cracks "'1o#fi (8.1.2) Shims Level (8.2) Cracks (8.3.4) BUTTONHEAD DATA ,0. = Discontinuous-Removed .Q3l = Removed for Testing = Previously Missing = Protruding
= Broken/Missing () = Offsize(Malformed) B = Bisecting Crack A = 45o Angle Slip K = Cracked (over 0.060") S = 2 Inclined Splits X = Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) OffsilJ_Totals B= __ A= 0 K=0-S :0-X = ...Q__ (8.3.7.2) Buttonheads Found (8. 3. 7. 3) Total Effective BH '90 (8.4.1).Protruding BH BH Continuity Test Required* ,(/() Reporting: {!ccept;/ Unacceptable Q.C. Review Title iltG/l.) {l,lf. Level Total BH-.:.Q__ Wires Identified/Marked
~~/Y;',..,i Bushing Thread Joint Lihe Engineer Notified NCR NO. Date _ _.fl_-_l _3 _-g-__~~
INSPECTION DOCUHENTATlON PSC PROCEDURE SQ 8.0 ANCHORAGE INSPECTION DATA SHEET 8.0 MAY 20, 1987 Page 1 of 1 Revision 0 EB/ SURVElLLANCJ:: NO. S YJ::AR 8' 7 / #EA.I!. TENDON END/BUTTRESS NO. F/ELD /A-1Ju1T UNIT _..:L __ _ I TENDON NO. L)2-3 Q.C. (8.3.5) ANCHORHEAD I.D. BUSHING I.D. Signoff , (8.1) CORROSION lNSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) _,. OU"fS\"l>t!' C.lt.SICE"'i e8't/"3o)n , . (8.1.1) Buttonheads Condition __ ( 8. 1. 2) Anchorage Head Level .:1-( 8. 2) Cracks NolJt!F (8.1.2) Bushing Level (8.2) Cracks ( 8. 1. 2) Shims Level .i.. ( 8. 2) Cracks A.Jo Ni: (8.1.2) Bearing Plate Level (8.2) Cracks ::ro SQ 10.1. (8 .1. 2) Coating -Complete ....vd4 Incomplete 1"M Lg th. of Air 30 SQ 10.1 (8.2.1) Wire - Coating Complete ,.v/A-'l3o (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA 0 = Discontinuous-Removed for Testing = Previously Missing = Protruding = Broken/Missing () = Offsize(Malformed) B = Bisecting Crack A = 450 Angle Slip K = Cracked (over 0.060") S = 2 Inclined Splits X = Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B = _Q__ A = _Q_ K = _Q__ s = _o ___ _ x = 0 (8.3.7.2) Buttonheads Found ..v;lq. (8.3.7.3) Total Effective BH ?o (8.4.1") -Protruding BH .!!!__Missing BH O (8.4.1.2.1) Continuity Test Required ,Vo 0) Reporting: /Accepf:J Unacceptable Total BH--0 Wires Identified/Harked ' Bushing Thread Joint Line Engineer Notified NCR NO. ,c1/,4 I Q.C. Review Level "]JI::' ._ pate __ Title /:? * /}. _ ---

SQ 8.0 ANCHORAGE INSPECTION DATA SHEET 8.0 f-82 MAY 20, 1987 Page 1 of 1 Revision 0 AS-FOUND 1 CHORAGE INSPECTION DOCUMENTATlON PROJECT L l SA "'DES. SURVElLLANCe NO.-s n:AR f{7 TENDON NO. lY3-I TENDON END/BUTTRESS NO. A,J£/f/e UNIT .:1-SHOPJ Eull Bl'SoS az§59 (8.3.5) ANCHORHEAD I.D. BUSHING I.D. (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Pree.SQ 8.1) (8.1.1) Buttonheads (8.1.2) Anchorage Head (8.1.2) Bushing Condi ti on _.;;.8 __ _ Level (8. 2) Cracks No,N* Level L ( 8. 2) Cracks A}()N* Q.C. Signoff ( 8 . 1. 2) Shims (8.1.2) Bearing SQ 10.1. (8.1.2) SQ 10.l (8.2.1) Level Z.. ( 8. 2) Cracks µoAJ* .,.h Plate Level ( 8 . 2) Cracks j()OAJ( fl1 tv4V Coating - Lg th. of Air Wire -Condition Coating Complete Incomplete $ (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA ,C = Discontinuous-Removed JZx = Removed for Testing = Previously Missing = Protruding = Broken/Missing () = Offsize(Malformed) B = Bisecting Crack A = 45o Angle Slip K = Cracked (over 0.060") S = 2 Inclined Splits X = Intersecting Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B = 0 A= _O __ K = _0 __ s = 0 x = 0 (8.3.7.2) Buttonheads Found 11/A (8.3.7.3) Total Effective (8.4.-1') Protruding-- BH _Q_ Missing BH Q_ (8.4.1.2.1) Continuity Test Required Alo_ Reporting: Unacceptable Q.C. Review }f-;r: Level Tit.le 0 Tot.al BH Wires Identified/Marked Bushing Thread Joint Line Engineer Notified NCR Date _l"-'i_-_I ..... __ we.. lt7 PSC PROCEDURE SQ 8. O f3 83 ANCHORAGE INSPECTION DATA SHEET 8.0 MAY 20, 1987 Page 1 of 1 INSPECTION DOCUHENTATlON Revision 0 1> £TE# TE,VfJ Of1,) PROJECT f!J L. I q 111!_ SURVEILLANCE NO. s YEAR 8'7 TENDON NO. 1'3-J'O TENDON END/BUTTRESS NO. / UNIT 51/PP _ I= £2.vrr. I Q.C. (8.3.5) ANCHORHEAD I.D. f3 p )o 3 BUSHING I.D. BZ= 3 5'1 Signoff (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc. SQ 8.1) ' (8.1.1) Buttonheads Condition }J)fl tc-/z,3/g-I . (8.1.2) Aiichorage Head Level tJ/A (8.2) Cracks NC?IJE (8.1.2) Bushing Level r.-i)A (8.2) Cracks , f'Jt:>N'r:: (8.1.2) Shims Level N}f} (8.2) Cracks (8.1.2) Bearing Plate Level N)/1 (8.2) Cracks tvcHVi; ")OJ.1qi.3/'t' SQ 10.1. (8.1.2) Coating -Complete v Incomplete ,;)II Lgth. of Air SQ 10.1 (8.2.1) Wire -Condition -A-Coating Complete J:!Jt!_ (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA J2'.1 = Discontinuous-Removed ,. = Removed for Testing *! g = Previously Missing = Protruding = Broken/Missing () = Offsize(Malformed) B = Bisecting Crack A = 45o Angle Slip K = Cracked (over 0.060") s = 2 Inclined Splits X = Intersecting Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B = o A= _o_ K = o s = 0 x = 0 (8.3.7.2) Buttonheads Found MJa,,. ( 8. 3. 7 . 3) Total Eff ec ti ve BH MT"'\ (8:4.l') Protruding BH _O_ Missing BH I Total BH __._ ( 8. 4 .1. 2 .1) Continuity Test Required Wires Identified/Marked Y£ .$ "Jf-Yli:1l 5 'Ht:P Bushing Thread Joint Line Reporting: Unacceptable Engineer Notified NCR NO. f'J )fl I Q.C. Review Level ...:m:-' &. c./ps c_ ) l Title Y,'}. luf1.3)'l') u.>ft.>/t? )j.]I. it>/'l..')/ 'i? )I.')/./ CHORAGE INSPECTION DOCUHENTATlON PSC PROCEDURE SQ 8.0 ANCHORAGE INSPECTION DATA SHEET 8.0 MAY 20, 1987 Page 1 of l Revision 0 SURVEILLANCE NO. S' 7 EBt PROJECT .......... ---:P3 -18 I rl.:W C. 'BLJTT UNIT _.:L __ _ . I . TENDON NO. TENDON ENDfBUTTRESS NO. (8.3.5) ANCHORHEAD I.D. EV/90 BUSHING I.D. Q.C . ..V/A-Signoff * (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) ( 8 .1.1) Buttonheads Condi ti on -!A_.__ __ ( 8. 1. 2) Anchorage Head Level 2 ( 8. 2) Cracks A/0#* (8.1.2) Bushing Level .N/A-(8.2) Cracks . (8.1.2) Shims Level e (8.2) Cracks ,,vc,f/* (8.1.2).Bearing Plate Level (8.2) Cracks A/OA/e SQ 10.1.(8.1.2) Coating -Complete Lgth. of Air SQ 10.1 (8.2.1) Wire -Condition _A__ Coating Complete __ (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA ,0 = Discontinuous-Removed ,. = Removed for Testing = Previously Hissing = Protruding = Broken/Hissing () = Offsize(Halforrned) B = Bisecting Crack A r 45o Angle Slip K = Cracked (over 0.060") 0 i----< S < = 2 Inclined Splits . i.,{ X = I:ntersecting Cracks '\)O (8.3.5) .Locate Anchorage* Heat Code on Sketch fol (8.3.6) Offsize Totals B = _Q_ A = _g_ K = _o __ s = 0 x = -(8 .3. 7 .2) Buttonheads Found (8. 3. 7.3) Total Effective ( 8. 4 . 1"). Protruding BH _Q_ Hissing BH __E_ (8.4.1.2.1) Continuity Test Required -f'teS -f:- $&/-1*/)U Lt!'° Reporting: Unacceptable Q. C. Review __ _ Level Title M6-IJ. 9 a .. ,q, Total BH 0 Wires Identified/Marked
~~14... 'iES Bushing Thread Joint Line eA_10J7.3JrJ I I Engineer Notified NCR NO. N/t4-Date~~
__ _ l CHORAGE INSPECTION DOCUHENTATlON PROJECT -PAt...\ sAbe-.S TENDON NO. C/Ac.-TENDON (8.3.5) ANCHORHEAD I.D. BP f PSC PROCEDURE SQ 8.0 ANCHORAGE INSPECTION DATA SHEET 8.0 MAY 20, 1987 Page 1 of 1 Revision O NO. s-END/BUTTRESS NO. SI-! o"? h BLJi'j UNIT 7 BUSHING I.D. 13Z 5'B<a ?;7 Q.C. Signoff (8.1) CORROSION INSPECTION Corrosion Levels & Condition refer to Pree.SQ (8.1.1) Buttonheads (8.1.2) Anchorage Head (8.1.2) Bushing Condition (3 -=---Level 2. (8.2) Cracks ,l)ou/£. Level 2. ( 8. 2) Cracks Level 2 ( 8. 2) Cracks ,VoAJt eg 10/,z./n r t (8.1.2) Shims (8.1.2) Bearing SQ 10.1. (8.1.2) SQ 10.1 (8.2.1) Plate Level 2. * ( 8. 2) ,.UoJ.JG Coating - Incomplete h. of Air Wire -Condition ¥fi Coating Complete M Incomplete M to re '01 (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA ,el = Discontinuous-Removed ,. = Removed for Testing = Previously Missing = Protruding = Broken/Hissing () = Offsize(Malformed) B = Bisecting Crack A = 45o Angle Slip K = Cracked (over 0.060") S = 2 Inclined Splits X = Intersecting Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B = -'L._ A = _Q__ K = _Q_ s =_o_ x*= _Q_ (8.3.7.2) Buttonheads Found NI/: (8.3.7.3) Total Effective BHO (8.4.l") Protruding BH __!!_Hissing BH (8.4.1.2.1) Continuity Test Required /Yo 0 Total BH _o __ Wires Identified/Marked Bushing Thread Joint Line Reporting: Unacceptable Engineer Notified NCR NO. Q. C. Review 7.-'---. -.;;...___ Level ::rn=-Date }o-/S"-B? Title ANCHORAGE INSPECTION l>OCUHENTATlON PROJECT TENDON NO. PSC PROCEDURE SQ 8.0 ANCHORAGE INSPECTION DATA SHEET 8.0 MAY 20, 1987 Page 1 of 1 Revision 0 SURVElLLANCe NO. 87 TENDON END/BUTTRESS NO. 8'1'Tr UNIT .:t_ 7 ---Q. C. Signoff BUSHING I.D. (8.3.5) A.NCHORHEAD I.D. BVUol J (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads Condition A ""-'----(8.1. 2) Anchorage Head Level 2. (8.2) Cracks ,NOA.Ii: (8.1.2) Bushing Level N/f}: (8.2) Cracks ,AJQIJ{ ( 8. 1. 2) Shims Level .i ( 8. 2) Cracks ;<JoNt A (8.1.2) Bearing Plate Level e. (8.2) Cracks 1.n.A.Je 8'91 zo'f7 SQ 10.1. (8.1.2) Coating -Complete..qdO Incomplete ,efa Lgth. of Air Pocket.v. UJ SQ 10.1 (8.2.1) Wire - Coating Complete (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA ,e1 = Discontinuous-Removed Removed for Testing = Previously Hissing = Protruding = Broken/Missing () = Offsize(Halformed) B = Bisecting Crack A = 45o Angle Slip K = Cracked (over 0.060") S = 2 Inclined Splits X = Intersecting Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B = _Q_ A= 0 K = _0 __ S =_O_ x = _f2__ (8.3.7.2) Buttonheads Found NLA (8.3.7.3) Total Effective BH 90 C 8. 4. l") *Protruding BH !:!..__ Missing BH 0 (8.4.1.2.1) Continuity Test Required °""Jif) 0 Total BH 0 Wires Identified/Marked N/tf . Bushing Thread Joint Line 0) Reporting: {Accept} Unacceptable Engineer Notified NCR Q.C. Review Level -:ra;. Date _ ....... 1 ...... 1--..... I ],,___ ... '/_?_* __ _ Title
INSPECTION DOCUMENTATlON PSC PROCEDURE SQ 8.0 ANCHORAGE INSPECTION DATA SHEET 8.0 MAY 20, 1987 Page 1 of 1 Revision O *87-!ROJECT S_A_b_*_S ___ _ SURVElLLANCc NO. 9[7 ----:ENDON NO. 77Ac_ TENDON END/BUTTRESS No. SHoP / TT l UNI 1' _.:L __ _ Q.C. ,S. 3. 5) ANCHORHEAD I. D. BUSHING I.D. 82525 Signoff CORROSION INSPECTION (For Corrosion Levels & Condition refer to Pree.SQ 8.1} (8.1.1) Buttonheads (8.1.2) Anchorage Head ( 8 .1. 2) Bushing Condition A --'---Level :1.. (8.2) Cracks Level :L ( 8. 2) Cracks A.lo:A/rE ( 8 . 1. 2) Shims (8.1.2) Bearing SQ 10.1. (8.1.2) SQ 10.l (8.2.1) Level :L (8.2) Cracks /f/oA/e Plate Level 2.. (8.2) Cracks A1ot11e Coating -Complete Incomplete P/4 Lgth. of Air Pocket..v#_e#1< S'7 Wire -Condition Al/A tJ. "l7 ,S.3) BUTTONHEAD INSPECTION ,S.3.4) BUTTONHEAD DATA = Discontinuous-Removed "& = Removed for Testing = Previously Missing = Protruding
~~= Broken/Missing ) = Offsize(Malfonned)~~
~~B = Bisecting Crack , A = 450 Angle Slip K = Cracked (over 0.060") S = 2 Inclined Splits X = Intersecting Cracks (8. 3. 5) Locate Anchorage~~
~~Heat Code on Sketch (8.3.6) Offsize Totals *B =_a_ A= _a__ K = _Q__ s = _Q__ x = _Q__ {8.3.7.2)~~
Buttonheads Found ..v/4 ' {S.3.7.3) Total Effective BH _..9t_C!:> __ {8.4.l") Protruding BH _!!_Missing BH Q__ {8.4.1.2.1) Continuity Test Required NO O) Reporting: Unacceptable 0 Total BH ......;;o;.....__ Wires Identified/Marked Bushing Thread Joint Line Engineer Notified NCR No."'1!"/A J. Q. C. Review ___ #"......__* 6:.;..._ *...... __ ;;;.___ Level _:::ar __ ..... pate __ Title frL6' ,e , Gl . ;4 . *. INSPECTION DOCUMENTATION
~~PSC PROCEDURE SQ 8.0 ANCHORAGE INSPECTION DATA SHEET 8.0 MAY 20, 1987 Page 1 of 1 Revision 0 PROJECT SURVEILLANCE NO. _.....;;E)=------~~
YEAR 87 TENDON NO. UNI 1' _..:::!.. __ _ 7 7 Ac TENDON END/BUTTREss E! r I Q.C. (8.3.5) ANCHORHEAD I.D. BUSHING I.D. Signoff (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads (8.1.2) Anchorage Head ( 8. 1. 2) Bushing Condi ti on Level 2. ( 8. 2) Cracks /V'O .Ve Level N/;t ( 8. 2) Cracks ( 8 . 1. 2) Shims (8 .1. 2) Bearing SQ 10.1. (8.1.2) SQ 10.l (8.2.1) Level j_ (8.2) Cracks #O#E Plate Level Z. (8.2) Cracks NONL Coating - Lgth. of Air Wire -Condition Coating {610j-aj'5] (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD = Discontinuous-Removed =Removed for*Testing = Previously Missing = Protruding = Broken/Missing (t = Offsize(Malformed) B = Bisecting Crack A = 45o Angle Slip K = Cracked (over 0.060") S = 2 Inclined Splits X = Intersecting Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B = _Q__ A = _Q__ K = 0 s =-o-x = ,, (8.3.7.2) Buttonheads Found lf//t (8.3.7.3) Total Effective BH *90 (8.4.1') Protruding BH __Q_ Hissing BH _Q_ (8.4.1.2.1) Continuity Test Required AJO Reporting: Unacceptabie 0 Total BH 0 . Wires Identified/Harked Bushing .Thread Joint Line Engineer Notified NCR NO. Q.C. Review _JV, ___ ___ __ ' __ _ Level ;rg:-Title m J f;I., '°f ')9!7 ,I .CHO RAGE INSPECT ION DOC UH F.:NTATlON PSC PROCEDURE SQ 8.0 ANCHORAGE INSPECTION DATA SHEET 8.0 MAY 20, 1987 Page 1 of 1 Revision 0 f 89 PROJECT PE.S. SURVEILLANCE NO. YEAR ---TENDON NO. '+/-2 tl F TENDON END/BUTTRESS NO. SHoP/ F I Burr UNIT (8.3.5) ANCHORHEAD I.D. BUSHING I. D. B "Z. <j3' b Q.C. Signoff (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads Condition S (8.1.2) Anchorage Head Level Cracks .veJ,4J* (8.1.2) Bushing Level 2. -(8.2) Cracks ,A.la.VG"" (8.1.2) Shims* Level 2 (8.2) Cracks (8.1.2) Bearing Plate Level Z. (8.2) Cracks A./t)A.J(ii"" SQ 10.1.(8.1.2) Coating -CompleteA?JA:O Lgth. of Air Ii I SQ 10.1 (8.2.1) Wire - Coating Incomplete (8.3) BUTTONHEAD INSPECTION (). (8.3.4) BUTTONHEAD DATA = Discontinuous-Removed ,. = Removed for Testing = Previously Missing = Protruding = Broken/Missing () = Offsize(Malforrned) B = Bisecting Crack A = 45o Angle Slip K = Cracked (over 0.060") S = 2 Inclined Splits X = Intersecting .Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B = _()_ A = --52_ K = 0 s = 0 x = 0 * (8. 3. 7. 2) Buttonheads Found N (8. 3. 7. 3) Total Effective BH '?t1 (8.4.1") Protruding BH -12.._ Hissing BH _Q_ (8.4.1.2.1) Continuity Test Required NO Total EH 0 ---Wires Identified/Marked N{A. Bushing Thread Joint Line Reporting: fAccepil Unacceptable Engineer Notified NCR Q. C*. Review Level ::a::t::. Date __ 11_-_f_"J_,_'?_I") __ , __ Title ffl. 6-,e. ) CHORAGE INSPECTION DOCUMENTATION PSC PRO.CEDURE SQ 8.0 ANCHORAGE INSPECTION DATA SHEET 8.0 MAY 20, 1987 Page 1 of 1 Revision O E9o PROJECT ____ _ SURVElLLANCJ:: NO. s n:AR 2f 7 ---'/2 Dr TENDON END/BUTTRESS NO. FllFt..D ID !'c.JTf UNIT _.1-. __ _ I Q.C. Signoff BUSHING I . D. . ..v/LJ. -"-',........_ ___ _ TENDON NO. (8.3.5) ANCHORHEAD I.D. (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads Condition --'-'--(8.1.2) Anchorage Head Level .1.. (8.2) Cracks .l.IO,Vf.:: ( 8. 1. 2) Bushing Level Al/ A-( 8 . 2) Cracks N/A (8.1.2) Shims Level .L (8.2) Cracks (8.1.2) Beadng Plate Level 2. (8.2) Cracks** 1 3 SQ 10.1. (8.1.2) Coating - Incomplete $ Lgth. of Air 13 SQ 10.1 (8.2.1) WiLe - Coating Complete.(./ Incomplete# (8.3) BUTTONHEAD INSPECTION BUTTONHEAD DATA ,.e1 = Discontinuous-Removed. ,. = Removed for Testing = Previously Missing = Protruding = Broken/Missing () = Offsize(Malformed) B = Bisecting Crack A = 45o Angle Slip K = Cracked (over 0.060") S = 2 Inclined Splits X = Intersecting Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Off size Totals B = a A= 0 K=A_ s = _Q__ X.= .IL_ (8.3.7.2) Buttonheads Found N/A (8.3.7.3) Total Effective BH Y'2 (8.4.1) Protruding BH BH (8.4.1.2.1) Continuity Test Required "o Reporting: L"f.ccepy Unacceptable Q. C. Review ----'*)/........_. .<.......;;;.....:;;.:..:=-- Level Title 111vR. ) Cl. ll .. 0 -Total BH 0 Wires Ide_n_t_i_fi-. ed/Harked -:VJt Bushing Thread Joint Line Engineer Notified NCR NO. A.I.ti-* Date __ / _o_-_I S___.-9'__._? __ _ PSC PROCEDURE SQ 8.0 c'3J ANCHORAGE INSPEC7ION -DATA SHEET 8.0 MAY 20, 1987 Page 1 of 1 Revision O CHORAGE INSPECTION DOCUHENTATlON SURVElLLANCJ:: NO. *YEAR %7 ---'---TENDON NO. 65BF TENDON END/BUTTRESS NO. SH / F "BV\T UNl T 1. I Q.C. BP '25"0 BUSHING I.D. 8Z Signoff (8.3.5) ANCHORHEAD I.D. (8.1) CORROSidN INSPECTION (For Corrosion Levels & Condition refer to Pree.SQ (8.Ll) Buttonheads Condition __ (8.1.2) Anchorage Head Level 1---=-----(8.1.2) Bushing Level ..1. -...,-'---- (8.2) Cracks NON* (8.2) Cracks No.NG 8.1) (8.2) Cracks No/\/* ** C 8. 2) Cracks ,voAle
~~fl;_ "'t C(7 Incomplete AJ/A-Lg th. of Air Cb7 Coating Complete,4/fe-" Incomplete A.Jjlr o i. t:C7 Shims Level 1. --,..-----( 8. l. 2) Bearing Plate Level 2.~~
SQ 10.1.(8.1.2) Coating -Complete;""" SQ 10.1 (8.2.1) Wire -Condition .Al (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA ,0 = Discontinuous-Removed ,. = Removed for Testing * = Previously Hissing = Protruding = Broken/Missing () = Offsize(Halformed) B = Bisecting Crack A = 45° Angle siip K = Cracked (over 0.060") S = 2 Inclined Splits X = Intersecting Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B = 0 A= O K=_O_ s =_0_ x = _o __ (8.3.7.2) Buttonheads Found (8.3.7.3) Total Effective BH (8.4.1") BH _Q_ Hissing BH _3.._ (8.4.1.2.l) Continuity Test Required NO 0 Total BH ...... 3..__ y,;5 Wires Identified/Marked Bushing Thread Joint Line Reporting: Unacceptable Engineer Notified NCR Q. C. Review 7.!!...!...
~~.._ Level -.:ra:::~~
~~Date J'----=i?'--?'----~~
.. "---Title ) CJ...,q*, PSC PROCEDURE SQ 8.0 ANCHORAGE INSPECTION DATA SHEET 8.0 *9 'Z MAY 20, 1987 INSPECTION DOCUHENTATlON Page 1 of 1 Revision o PROJECT SURVElLLANCc NO. *!EJ 'f!7 ---=--------TENDON NO. (8.3.5) ANCHORHEAD I.D. TENDON END/BUTTRESS NO. F!Elj) Is BUTT I BUSHING I. D. UN11' :1_. (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads Condition A (8.1.2) Anchorage Head Level d!8 1 a/z#87(8.2) Cracks (8 .1. 2) Bushing Level .NIA-(8. 2) Cracks #f,4 Q.C. Signoff (8.1.2) Shims Level Cracks ,,.,,o-vE ( 8 .1. 2) Bearing Plate Level Z ' ' ( 8. 2) Cracks /f/a-1/E
~~e,& /0 1.1 '(7 SQ 10.1. (8.1.2) Coating -Complete 1.JL Incomplete 111/A Lgth. of Air PocketM/4-27 SQ 10.l (8.2.1) Wire -Condition~~
"'/A Coating Incomplete .;V,/A-O t.7 (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA ,0 = Discontinuous-Removed j;& = Removed for Testing = Previously Missing = Protruding = Broken/Hissing () = Offsize(Halformed) B = Bisecting Crack A = 450 Angle Slip K = Cracked (over 0.060") S = 2 Inclined Splits X =. Intersecting Cracks (8.3.5) Locate Anchorage* Heat Code.on Sketch (8.3.6) Offsize Totals B = 0 A = ....£_ K = _o __ s = __Q__ x = _Q__ (8.3.7.2) Buttonheads Found N/A (8.3.7.3) Total Effective BH (8.4.1") Protruding BH BH Continuity Test Required t\/o Reporting: L Accept J Unacceptable Total BH _3 __ Wires Identified/Marked Bushing Thread Joint Line Engineer Notified NCR NO. &ht I Q.C. Review _ ..... ___ _ Level JIC Date Title ) Q. .11*. PSC PROCEDURE SQ 8.0 ANCHORAGE DATA SHE-ET 8.0 *93 MAY 20, 1987 Page 1 of 1 Revision 0 ,4-S -'FO u IV!::> -t-NCHORAGE INSPECTION DOCUHENTATlON AJSI OA.J IS'D r A.JSi='eC:.TI oJ..I PROJECT ___ ____ _ SURVElLLANCJ:: NO. TENDON NO. 7l\-13P TENDON END/BUTTRESS NO. s .. UNI 1' _.!1--__ _ 7 (8.3.5) ANCHORHEAD I.D. (8.1.1) Buttonheads (8.1.2) Anchorage Head (8 .1. 2) Bushing (8.1.2) Shims (8.1.2) Bearing SQ 10.1.(8.1.2) SQ 10.1 (8.2.1) (8.3.4) BUTTONHEAD DATA ,0 = Discontinuous-Removed ,.. = Removed for Testing = Previously Missing = Protruding = Broken/Missing () = Offsize(Malformed) B = Bisecting Crack A = 45o Angle Slip K = Cracked (over 0.060") S = 2 Inclined Splits X = Intersecting Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B= D A = K = 0 s = -o--* x = .4Jk (8.3.7.2) Buttonheads (8.3.7.3) Total Effective BH __ BUSHING I.D. 8Z lf/'2.. (8.4.l) Protruding BH _Q_ MissiJ!g BH *o Total BH _o __ (8.4.l.2.l) Continuity Test Required Identified/Marked YE..S -Xif PER * . * . St!!( el>tJ'-fr .:::B.::.U.:::.S __ 0) Reporting: fi:Cce:rj} Unacceptable Engineer Notified NCR NO. ,.\J/A-1 Q.C. Level :rrr:.. Date . Title 11161!.. ) f) . Q.C. Signoff
,_ .. INSPECTION DOCUHENTATlON . ' PSC PROCEDURE SQ 8.0 AN C H 0 RAGE I NS P E CT ION DATA SHEET 8.0 MAY 20, 1987 Page 1 of 1 Revision O *9 'I PROJECT SURVElLLANCe NO. YEAR TENDON NO. TENDON END/BUTTRESS NO. 7 lf-13'F /:'I* L"')) /"B i3u"T\ UN l 1' :::1.._ I Q. C. (8.3.5) ANCHORHEAD I.D. BUSHING I.D. ;.J/Jq-Signoff (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition reter to Pree.SQ 8.1) (8.1.1) Buttonheads condition 8 ,,,., . >>-Jl..10Jz.?)r; (8.1.2) Anchorage Head Level I (8.2) Cracks ( 8. 1. 2) Bushing Level fl/ /fl ( 8. 2) Cracks Jll) /A ( 8 .1. 2) Shims Level "2.. ( 8. 2) Cracks fV (8.1.2) Bearing Plate Level (8.2) Cracks Jl.."Ji/.-1t>fz-r;l'n SQ 10.1.(8.1.2)
Coating -Complete--=::Incomplete !!1J1.. Lgth. of Air SQ 10.1 (8.2.1) Wire -Condition _fi_ Coating Complete ..t!.).L (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA ,0 ,;. Discontinuous-Removed ,. = Removed for Testing = Previously Missing = Protruding = Broken/Missing () = Off size(Malformed) B = Bisecting Crack A = Angle Slip K = Cracked 0.060") S = 2 Inclined Splits X = Intersecting Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B = o A = 0 . . , K = O (,.1./5 5J.11"'1 s = 0 . J.. ,, ,, J.. x = o If .,. 1"' I -r l.. + J o"*n \'\:> --_. (8.3. 7 .2) Buttonheads Found Ft? .. w.., lf-+J-., (8.3. 7 .3) Total Effective BH .Sf:<j7 'H*H.101 ... ftr,., )Qc 1*/1.slY) (8.4.1') Protruding BH _o_ Missing BH ...b._ Total BH )1:)/-.Jo/l.f/'l? (8.4.1.2.1) Continuity Test Required 't<5' Wires Identified/Marked YE'"../ )1)1.1*/J.f/Yl
JFrj<:.HauL(j) l!IJll.. t!ofolTtlJU'tTY Bushing Thread Joint Line NI.IT ")'J1.1o/z.r/8?

0) Reporting:
Accept JUnacceptah1(J Engineer Notified NCR Q.C. Review --.... Level ;gz;: Date ft"'--=3"r-r/l-"-r7_.____, __ 7 7 A(?A'. a.c;/,,sc_ Title ' I
INSPECTION DOCUMENTATION PROJECT ----#-B--'-'-'4<-=L=--=l_,.S"-'IJ'-"'O'-"'*"""S"'----- TENDON NO. V TENDON PSC PROCEDURE SQ 8.0 ANCHORAGE INSPEC1ION DATA SHEET 8.0 MAY 20, 1987 Page 1 of 1 Revision 0 NO. f{7 UN11" .:J. END/BUTTRESS NO 7 ---(8.3.5) ANCHORHEAD I.D. 8V2'37 BUSHING I.D. _ _,,,....._. ___ _ (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.l) Buttonheads (8.1.2) Anchorage Head (8.1.2) Bushing Condition -==/3,,___ __ Level 2. --=""----- Level _,..-V."'--'-Y:"'""i-.._ __ :J... ( 8 .1. 2) Shims (8.1.2) Bearing Plate SQ 10.1.(8.1.2) Coating -SQ 10.l (8.2.1) Wire -(8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA ,e1 = Discontinuous-Removed ..@.. = Removed for Testing = Previously Missing = Protruding = Broken/Missing () = Offsize(Malformed) B = Bisecting Crack A 45° Angle Slip K = Cracked (over S = 2 Inclined Splits X = Intersecting Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B = 0 A = ri SHIJtt S1"4CK ,5 ( .. ) K=_O__
~~s = _o __ x = _o __ _ (8.3.7.2)~~
Buttonheads Found Total Effective BH 'fO (8.4.1") Pr6truding BH-:..12_ Missing BH ..fl.._ (8.4.1.2.1) Continuity Test Required NO Reporting: fccept { Unacceptable Total BH 0 Wires Identified/Marked Al/,4-. Bushing Thread Joint Li'Ile Engineer Notified NCR NO. -"M } Q-.C. Review ___ ' __ _ Level _:!IC __ Date __ 1°_ .. .. Title , 6< .. /I*. ) Q.C. Signoff j PSC PROCEDURE SQ 8.0 ANCHORAGE DATA SHEET 8.0 MAY 20, 1987 Page 1 of 1 .INSPECTION Revision 0 DOCUHENTATlON NO. ,S- "'1 PROJECT __ ..... t.=-l.,_,,:S.._.A........_/)=E-=S'------- Yl!:AR TENDON NO. TENDON BUSHING I.D. ""'/.4
UNIT _.1.-__ _ 1/6 Z (8.3.5) ANCHORHEAD I.D. /3V8J2 Q.C. Signoff (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) ( 8. 1. 1) Bu ttonheads Condi ti on . B (8.1.2) Anchorage Head Level 2. --=---(8.2) Cracks (8.1.2) Bushing Level N/tt (8.2) Cracks (8.1.2) Shims Level *z. (8.2) Cracks 4/o,41£ -(8.1.2) Bearing Plate Level 2. (8.2) Cracks A.l<UIE . 6 SQ 10.1.(8.1.2)
~~Coating - Incomplete,,y/A Lgth. of Air o 'r1 SQ 10.1 (8.2.1) Wire - Coating Complete.N. Incomplete~~
~~/II b (8.3) BUTTONHEAD INSPECTION~~
~~() ( 8-. 3~~
~~4) BUTTONHEAD DATA Q1 = Discontinuous-Removed~~
~~_. = Removed for Testing ti =-Previously Missing = Protruding = Broken/Missing~~
~~C) = Offsize(Malformed)~~
B = Bisecting Crack A = 45o Angle Slip K = (over 0.060") S = 2 Inclined Splits X = Intersecting Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Off size Totals B = _a__ I.-..\ ST t.CX A = _f2._ K = _Q__. s = _Q_ .5" (2) x = _Q_ (8.3. 7 .2) Buttonheads Found YES (8.3.7.3) Total Effective BH ( 8. 4 .1*) Protruding BH _Q_ Missing BH _I _ (8.4.1.2.1) Continuity Test Required AJO ieS Bushing Thread Joint Line Reporting: Accept l,..u_n_a-cc_ep_t_a_b_l_e_/ Engineer Notified NCR No.E-7N3Jl/.003 el¥Jn-Q.C. Level :I1L Date __ I _0_- .. '-----Title Mu. Q./I *
~~PSC PROCEDURE SQ 8. 0 E9 f ANCHORAGE INSPECiION DATA SHEET 8.0 MAY 20, 1987 Page 1 of 1 Revision O NCHORAG.E DOCUMENTATION SURVElLLANCI!:~~
NO. Y8AR r-7 PROJECT ---TENDON NO. TENDON END/BUTTRESS NO. FIELD /t:IJt.La!.Y UNIT .::1.... I , ---Q. c. (8.3.5) ANGHORHEAD I.D. B Vlf 8'S BUSHING I.D. t-f (A Signoff (B.l) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Pree.SQ 8.1) (8.1.1) Buttonheads Condition A )/.J./.10/IS/8? ( 8. 1. 2) Anchorage Head Level I ( 8. 2) Cracks Al otl'.J c (8.1.2) Bushing Level Al/I/ (8.2) Cracks f..Jo#<E ( 8 .1. 2) Shims Level 2. ( 8. 2) Cracks ,voNe' (8.1.2) Bearing Plate Level "'Z..-(8.2) Cracks ')f,J/.1Dk/n SQ 10.1. (8.1.2). Coating - Incomplete It/IL Lgth. of Air Pocket "1/A )/.J140s.#2 SQ 10.1 (8.2.1) Wire -Condition L!f/a Coating Complete '!/A Incomplete .t!.¥L-(8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA ,0 = Discontinuous-Removed ,(& = Removed for Testing = Previously Missing = Protruding = Broken/Missing () = Offsize(Malformed) B = Bisecting Crack A = 450 Angle Slip K = Cracked (over 0.060") s = 2 Inclined Splits X = Intersecting Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B = w/n A = II/A I/ S 5H1tt? K = ...!!./IL s =AL x = -'!!}ft_ (8.3.7.2) Buttonheads Found (8.3.7.3) Total Effective BH __ n?/-'--_ Protruding BH _Q_ Missing. BH _I_ (8.4.1.2.1) Continuity Test Required Reporting: Unacceptable Total BH --Wires Identified/Marked Bushing Thread Joint Line Engineer Notified NCR __ Q. C *. Review ............ --...--=-- Level ::OZ:-Date __ I I Title NCHORAGE INSPECTION DOCUHENTATlON PSC PROCEDURE SQ 8.0 ANCHORAGE DA TA SHE E T. 8 . 0 MAY 20, 1987 Page 1 of 1 Revision 0 *98 PROJECT __ ..... SURVElLLANCg NO. . ygAR =-8 ..... ] __ TENDON NO. V J7(p TENDON END/BUTTRESS NO. FIE t8/8Au..&tY T _:1. __ Q.C . .v'4 Signoff I (8.3.5) ANCHORHEAD I.D. BUSHING I.D. (8.1) CORROSION INSPECTION (For Cor-r-osion Levels & Condition r-efer-to Pr-oc.SQ 8.1) ( 8 .1.1 ). Buttonheads Condition _,_A..__ __ (8.1.2) Anchorage Head Level (8.2) Cr-acks AJoA.IE ( 8. 1. 2) Bushing Level N/A ( 8. 2) Cr-acks __ _ (8.1.2) Shims Level .1..' (8.2) Cr-acks Alt:uVe * (8.1.2) Bear-ing Plate Level 2. (8.2) Cr-acks AJt::MJE:' SQ 10.1.(8.1.2) Coating - Incomplete Lgth. of Air . SQ 10.1 (8.2.1) Wit"e -Condition Coating Complete r'1 Incomplete e/31PjzjYt? (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA = Discontinuous-Removed 0 = Removed for Testing = Previously Missing = Protruding = Br-oken/Missing () = Offsize(Halformed) B = Bisecting Crack A = 45o Angle Slip K = Cracked (over 0.060") S = 2 Inclined Splits X = Intersecting Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B = _o __ K = _Q_ s = _o __ x = ...Q__ ( 8 . 3
~~7 . 2) But ton heads Found ..u/A (8.3.7.3)~~
~~Total Effective BH 8'1 ( 8. 4 .1") Protruding BH ..J2_ Hissing BH _I _ (8.4.1.2.1) Continuity Test Required Ala Reporting: ftccept / Unacceptable~~
~~0 Total BH -"---Wires Identified/Marked YES Bushing Thread Joint Line Engineer Notified NCR NO. ,,v/',+ r Q.C. Review __~~
__ Level _:L __ n_* _ Date __ l_o_. _/ 8'_"J_ .. ..___ Title Q., IJ , . J esifjq
INSPECTION DOCUMENTATlON PSC PROCEDURE SQ 8. 0 90 ANCHORAGE J DATA SHEET 8.0 MAY 20, 1987 Page 1 of 1 Revision 0 PROJECT SURVElLLANCe NO. TENDON NO. VZo2.. TENDON END/BUTTRESS NO. F/t:LD /G-9LLE!<'/ UNIT (8.3.5) ANCHORHEAD I.D. 8VIS". BUSHING I.D. Q. C. *Al/A Signoff J (8.1) CORROSION'INSPECTION (For Corrosion Levels & Condition refer to Pree.SQ 8.1) (8.1.1). Buttonheads (8.1.2) Anchorage Head ( 8. 1. 2) Bushing * ( 8 . 1. 2) Shims (8.1.2) Bearing Plate SQ 10.1.(8.1.2) Coating -SQ 10.1 (8.2.1) Wire -(8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA ,0. = Discontinuous-Removed ,. = Removed for Testing CD = Previously Missing = Protruding = Broken/Hissing () = Off size(Halforrned) B = Bisecting Crack A = 45o Angle Slip K = Cracked (over 0.060") S = 2 Inclined Splits X = Intersecting Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B = _Q__ SHIM STACk IS II (1/-z.) Bo.,,., S 11) ES A = _J)__ K = _Q_ s = 0 x = 0 (8.3.7.2) Buttonheads Found (8.3.7.3) Total Effective BH (8.4.1") _Protruding BH ..Jl_ Missing BH _Q_ (8.4.1.2.1) Continuity Test Required AJO Total BH 0 Wires Identified/Marked Bushing Thread Joint Line .0) Reporting: Accept f unacceptabl=:iJ Engineer Notified NCR No.F7N31'1-ooe Q. C. Review ...,..._71...._. Title .. Level JIC. Date __ 1_0-_J5_-_1f_?_, __ L4Jl I t7
INSPECTION DOCUMENTATION PSC PROCEDURE SQ 8.0 ANCHORAGE INSPEC7ION DATA SHEET 8.0 MAY 20, 1987 P*ag e 1 of 1 Revision O *100 PROJECT ..... SURVElLLANCc NO. . 5 -"'?(Z'-L--- TENDON NO. V 30 b TENDON END/BUTTRESS No. uNrT .:1-7 1 ---Q. C. BUSHING I.D. .;.c.1,/.4 Signoff I (8.3.5) ANCHORHEAD I.D. CP8' (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads Condition ---'-"'"/3'--_ ( 8 .1. 2) Anchorage Head Level ( 8. 2) Cracks A.Jo>>f!!' (8.1.2) Bushing Level Al'/A (8.2) Cracks __ ( 8 .1. 2) Shims Level j_ . ( 8. 2) Cracks A) OAJ('i" * (8.1.2) Bearing Plate Level (8.2) Cracks NflAl6' ei!J10/o);r? SQ 10.1. (8.1.2) Coating -Complet:£ Incomplete 'f11 Lg th. of Air SQ 10.1 (8.2.1) Wire - .*Coating Comp eBli (8.3) BUTTONHEAD INSPECTION () (8.3.4) BUTTONHEAD DATA ,.e1 = Discontinuous-Removed ,. = Removed for Testing -=Previously Hissing = Protruding = Broken/Hissing () = Offsize(Halforrned) B = Bisecting Crack A = 45o Angle Slip K = Cracked (over 0.060") S = 2 Inclined Splits X = Intersecting Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B= Q A = _fL;._ SJ/tit srACK. K = _[}_ 2.0" (1; t'j s = 0 x = _o __ (8.3. 7 .2) Buttonheads Found Jt1/A (8.3.7.3) Total Effective BH lo (8.4.1") Protruding BH ...12._ Hissing BH 0 (8.4.1.2.1) Continuity Test Required Reporting: Unacceptable Total BH 0 Wires Identified/Harked
~~qA-: Bushing Thread Joint Line Engineer Notified NCR NO. A1/,4= I 'JJ, "2°"', '"> I I ' IA . Q.C. Review Level -j:J:C:" Date __ . .q)..~~
~~kJc.-Ii /1 /r; Title~~
~~PSC PROCEDURE SQ 8.3 CONCRETE INSPEClION DATA SHEET 8.3 MAY 20, 1987 Page1.of1 Revision 0 CONCRETE INSPECTION~~
-INSPECTION DOCUMENTATION' PROJECT __ ....;:c;;....:.S=----- SURVEILLANCE NO. VI Y. TENDON END/BUTTRESS NO._ / To:P I TENDON NO. BF.ARING PLATE I. D. NO. ___ _ *tot YEAR 27 The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. on BUTTRESS/DOME, this 1--J edge is up.
~~Vertical Tendon, this l__J is toward reactor or center of containment . # t!> A.I c r e:J OA/ _z) /A/ /A.JS.P@=/c})~~
A S 0 BEARING PLATE Q.C. Signoff Date _cr,__/-z._z.._/ ...... <r/ __ I I * &V*. Q.c. lrsc. Title > I * * * ) Q.C. Review Level JIC Date 1 o-IS i? Title "16-,e, , Q . .4
i

* ) PSC PROCEDURE SQ 8.3 CONCRETE INSPECT.ION DATA SHEET 8.3 MAY 20, 1987 Page 1 of 1 Revision 0 CONCRETE INSPECTION
-INSPECTION DOCUMENTATION PROJECT -'IS;...:...,/9.'-'l>_E.)..;::c._ ___ _ SURVEILLANCE NO. f5" -------TENDON NO. Vt'!-BEARING PLATE I. D. NO. 81<. TENDON END/BUTTRESS NO. SHoP/77>P 7 GIOZ.. YEAR '67 ---UNIT _j_ ---The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible On BUTTRESS/DOME, this LJ edge is up. Tendon, this l:_J is toward reactor or center of containment . Y I N$"PE"C."Tc't:> s "F*G c: ::1.. 0-f 2. BEARING PLATE Q.C. Signoff Title .-4.1GR, a. a. ftsc.. I Q.C. .. Level 7JC Title Date 10) zo/'1!17 I ' . Date 11-1 J 11/3 !17 CONCRETE INSPECTION -INSPECTION DOCUMENTATION PSC PROCEDURE SQ 8.3 CONCRETE INSPECTJON DATA SHEET 8.3 MAY 20, 1987 Page 1 of 1 Revision 0 <::.103 PROJECT __ SURVEILLANCE NO. YEAR UN.IT i VI'/ TENDON END/BUTTREss No. F1cL1J I . , TENDON NO. ---BEARING PLATE I. D. NO. UNkAJqWJJ-C.dVLI) .lltJT LOCA1'£ The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. On BUTTRESS/DOME, this LJ edge is up. Vertical Tendon, this is toward reactor or center of containment. Title BEARING PLATE Q. C. Review _A/. __ ,_'7(: __ __ Level Title 6( I 4' Date . fz (I'_>(? Date -"-Jo_-_l_S_-_g....;.? __ _ . iJ \\\ . /g7 ) -PSC PROCEDURE SQ 8.3 CONCRETE DATA SHEET 8.3 MAY 20, 1987 Page 1 of 1 Revision 0 CONCRETE INSPECTION -INSPECTION DOCUMENTATION PROJECT __ __._P""""A_L_l....::;S..;_A_;;:})_E--=S ____ _ SURVEILLANCE NO. TENDON NO. Vl2..'f BEARING PLATE I. D. NO. AM TENDON END/BUTTREss No. SHe;P I YEARS-, ---UN.IT :L ---The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. On BUTTRESS/DOME, this l__J edge is up.
~~Tendon, this l__1" is toward reactor or center *of containment.~~
~~BEARING PLATE Q.C. _ Signoff -------~~
a.
~~Title I . Date ___ 10 .... &_1 s-;....,n.....-...n _____ _ I I * .* Q.C. __ _~~
~~Level Date //-1 J -4if'J Title I CONCRETE INSPECTION~~
-INSPECTION DOCUMENTATION PSC PROCEDURE SQ 8.3 CONCRETE INSPECT.ION DATA SHEET 8.3 MAY 20,.1987 Page 1 of 1 Revision 0 SURVEILLANCE NO. YEAR 'i17 -"------TENDON NO .. __ V_IZ_'°l ___ _ TENDON END/BUTTRESS NO. UNIT :::L 7 ---BEARING PLATE I.D. NO. lv"tJ* FouN:J) The bearing plate shall be oriented as shown below. Place the* location of the bearing plate identification on the sketch below. Sketch all visible cracks. On BUTTRESS/DOME, this LJ edge is up. Tendon, this l_f-is toward reactor or center of containment. BEARING PLATE Q. C. Signoff Title fh 6-R.. ) 6LA)Pstt }. Q.C. Review Level ;:;zl.l:""' Title , I #&"',..r. ./,Psc. Date __ I _o _-__.1 S"""'-:-,--'8'.__.._'2 __ Date _//A.-..;;.,<:sJ?'--"----- \ '\ 7 , 't\'J 11 Is lh CONCRETE INSPECTION -INSPECTION DOCUMENTATION PSC PROCEDURE SQ 8.3 CONCRETE INSPECT.ION DATA SHEET 8_.3 MAY 20, 1987 Page 1 of 1 Revis ion O' *106 PROJECT __ ____ _ SURVEILLANCE NO. YEAR ::L *TENDON NO. -VZ'3o TENDON END/BUTTRESS NO. S Ho'P / -ro"F' I UNIT __ _ BEARING PLATE I.D. NO. BK The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. *Sketch all visible cracks. On BUTTRESS/DOME, this LJ edge is up. Vertical Tendon, this u is toward reactor or center of containment. BEARING PLATE Signoff Title ,,,qt:R,, Q, Cl1'SC. Q.C. Review Level 7fr. Title ,M/YR, J 'l_. /I. 0 *oate /Oh/V r> . D t }"-1.>-K? a e ----. \";f. "\
~~) ) CONCRETE INSPECTION~~
-INSPECTION DOCUMENTATION PSC PROCEDURE SQ 8.3 CONCRETE INSPEClION DATA SHEET 8.3 MAY 20, 1987 Page 1 of 1 Revision 0 PROJECT SURVEILLANCE NO. S-YEAR '87 . 1/2 "'3 0 TENDON END/BUTTRESS NO. UN.IT .1.. 7 TENDON NO. ,,.. BF:ARING PLATE I.D. NO. U.#kPOtvtfl--COVLO .AJD7 t..oc/ITi!: The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible BUTTRESS/DOME, this LJ. edge is up. Tendon, this l__l is toward reactor or center of containment. Title G. e. /rsc I BEARING PLATE Q.C. -;r._. Level :ITC Title ;w6-R 6(, /I. oa te . .L..---Date _J_0_*_1_S_*_B_? __ _
~~PSC PROCEDURE SQ 8.3 CONCRETE INSPECT.ION DATA SHEET 8.3 MAY 20, 1987 Page 1 of 1 Revision 0 CONCRETE INSPECTION~~
-INSPECTION DOCUMENTATION PROJECT SURVEILLANCE NO. TENDON NO. V2.5o BEARING PLATE I. D. NO. BK TENDON END/BUTTRESS NO. s \o-1.o;:t / ..,-ci> ' ti OB ?57 YEAR __ _ :1..; UNIT __ _ . The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. on BUTTRESS/DOME, this LJ edge is up. Vertical Tendon, this LJ is toward reactor or center of containment. Title *BEARING PLATE Date Jo/.s/f(7 J *'. )
~~Q. c. Revie11 -'-'¥'-'-"......;';S,---'.~~
~~'....:...¥-_ .. Level JIL Date _J_a_ ... 1_s_ ... _8'.....;;'--- () "7\ . Title bi -A -~~
*-* CONCRETE INSPECTION
-INSPECTION DOCUMENTATION PSC PROCEDURE SQ 8.3 CONCRETE DATA SHEET 8.3 MAY 20, 1987 Page 1 of 1 Revision 0 *to9 PROJECT ___ _S_A_b£ __ S ___ _ SURVEILLANCE NO. S-YEAR 'r7 TENDON NO. V2.So TENDON END/BUTTRESS NO. UN.IT _:1-__ I
~~The bearing plate shall be oriented_~~
as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. On BUTTRESS/DOME, this LJ edge is up. Tendon, this is toward reactor or center of containment. BEARING PLATE Q.C. Signoff ___ _ ..MS,Q,, a.o,/psc Title . I Date Q. C. Review _______ _ Level Date _1_0_-_1_s_-_8_?___ \i; \ \\\ Title & . .4. PSC PROCEDURE SQ 8.3 CONCRETE INSPECTJON DATA SHEET 8.3 */fD MAY 20, 1987 Page 1 of 1 Revision 0 CONCRETE INSPECTION -INSPECTION DOCUMENTATION PROJECT __ SURVEILLANCE NO. S YEAR 87 ---2) /-c 9 / N£All.. SN&JP /B !"u'T'j UN.IT _.:t __ _ 7 TENDON NO. TENDON END/BUTTRESS NO. BEARING PLATE I.D. NO. lfAJ The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. on BUTTRESS/DOME, this LJ edge is up. _ Vertical Tendon, this LJ is toward reactor or !='t:JR.McO !°()Ck.t.:r -Col/E"RE.l) ,.t:"o,.eA-1 (rorAt.. PDCkeT AJe!"A) Be>TH 711.4/V ,010 /AJ Ar Wll>CS/ 0 0 N8. . BEARING PLATE 31 Q.C. Signoff .... ___ _ Date 9/z.r/ry " =: . '5;. C'. IP.Sc. Title I l ).Q.c. Review Level -:W: Title MG£, t<-/ti* CONCRETE INSPECTION -INSPECTION DOCUMENTATION PSC PROCEDURE SQ 8.3 CONCRETE INSPECT.ION DATA SHEET 8.3 MAY 20, 1987 Page 1 of 1 Revision 0 */I I PROJECT ___ -P_ft-_L---'-l S----'A'--b_c_S ___ _ SURVEILLANCE NO. TEITT>ON NO. Dl-9 TENDON END/BUTTRESS NO. BF.ARING PLATE I. D. NO. U,V/<AJOW/I
e1>t.1l0 NoT The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. BUTTRESS/DOME, this *u edge is up. Vertical Tendon, this l__f is toward reactor or center of containment.
,. tO \ .Y . '/."1 ' (, 1. BEARING PLATE Q. C. Signoff ___ _ Title .Mt:R. a.c. /P:JC-7 . I Q.C. Review Level :rrr: Title , (:1.,q, , Be?/H CllliC l Date __ q_/-z-__ 1 /..,_, Date __ I 0_-_1_5_-_?_') __ _ CONCRETE INSPECTION -INSPECTION DOCUMENTATION PSC PROCEDURE SQ 8.3 CONCRETE INSPECTJON DATA SHEET 8.3 MAY 20, 1987 Page 1 of 1 Revision 0 */13 PROJECT ____ _ SURVEILLANCE NO. S YEAR 8' 7 TENDON NO. D\-3% TENDON END/BUTTRESS BEARING PLATE I.D. I N*A-R_ NO. P/et...D 7:; I ---UN.IT ..:1----The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. on BUTTRESS/DOME, this LJ edge is up. Vertical Tendon, this l_J is toward reactor or center of containment. /'3/y 1'0.11.(AJC,lf( /LES:J IHA>> .005 11 w w1[)7'1( t/ '/ BEARING PLATE Q.C. Signoff ........ ..__ ........ ....._..-.... ______ _ oa te 7 7 . .t1 al( , {). .a. I PSc Title I )41t Q. c. Revie" --'-'Y,'--, ..............,:;=_ &;,,./}, Title iJ Level :ru= Date Io -IS-8? { l ) CONCRETE INSPECTION -INSPECTION DOCUMENTATION PSC PROCEDURE SQ 8.3 CONCRETE INSPECT.ION DATA SHEET 8.3 MAY 20, 1987 Page 1 of 1 Revision 0 PROJECT . /Sl'J .l/E.S SURVEILLANCE NO. TENDON NO. l)2-3 TENDON END/BUTTRESS NO. BEARING PLATE I.D. NO. E°'IC:_ --------""---- The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. On BUTTRESS/DOME, this LJ edge is up .. Tendon, this L_f is toward reactor or center of containment. Title v I Q.C. Review Title /i1(i.,e. ) Q .IJ. BEARING PLATE Date r. Level :III'" Date _1_1-__.I J.__ ... _S'_?__ \ 'i '\ CONCRETE INSPECTION -INSPECTION DOCUMENTATION PSC PROCEDURE SQ 8.3 CONCRETE INSPEClION Q,ATA SHEET 8. 3 MAY 20, 1987 Page 1 of 1 Revision 0
~~115 PROJECT ___~~
SURVEILLANCE NO. 5 YEAR '£17 ---t) 'Z.-'3 . / A.IE,'J)ii!. END/BUTTRESS NO. E/ELD IA EvlT UN.IT L I TENDON NO. TENDON BEARING PLATE I.D *. NO. -vor l.OC.AT* The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. ,, ALL c. \<.AC.KS Le"SS -rHA-/J .010" rJoJ <4.11't)rt:..\ /'/ l/IJ /'-,.. On thil------------------i LJ edge 1s up. Vertical Tendon, this l___f is toward reactor or center of containment. 0 BEARING PLATE Q.C. Signoff _____ _ /4'1t:J!., a. c. /p..sc_ Title ' I ) Review _.,Zf-"--* __ _ Level ":JJI: Title ) 0 Date ---,-----, :-. Date _J_o_-_1_5"_*_8_? __ _ ) ) -------------------- CONCRETE INSPECTION.- INSPECTION DOCUMENTATION PSC PROCEDURE SQ 8.3 CONCRETE INSPEClION DATA SHEET 8.3 MAY 20, 1987 Page 1 of 1 Revision O PROJECT SURVEILLANCE NO. S"° -------YEAR t.= If b 87 TENDON NO. J)'3 -I g / AJt:A,C TENDON END/BUTTRESS NO. UNIT _.::L __ _ BEARING PLATE I. D. NO. _ _,8=-.:..N...__ __ _ The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks.
~~On BUTTRESS/DOME, this LJ edge is up. vertical Tendon, this LJ is toward reactor or center of containment.~~
~~0 MEIAC.. IJOCkE"T. rote}-f PlATG' BEARING PLATE Q.C. Signoff ......... Gt c/-pse-I Q.C. Review Level :rr:z:: Title fY1 ) Q. ,,A , . ' oa te 10/zc/SJ7 r1~~
~~Date //* /J -8'7 ---------l~~
) ) CONCRETE INSPECTION -INSPECTION DOCUMENTATION PSC PROCEDURE SQ 8.3 CONCRETE INSPECT.ION DATA SHEET 8.3 MAY 20, 1987 Page 1 of 1 Revision 0 *11 ?-PROJECT SURVEILLANCE NO. YEAR 87 --- TENDON NO. !A/EAR . :1.-TENDON END/BUTTRESS NO. Clct..D C. BUTT UNIT __ _ I BEARING PLATE I. D. NO
__
The bearing plate shall be oriented as shown below. Place the location of the bearing plate identifica'tion on the sketch below. Sketch all visible cr-acks. BUTTRESS/DOME, this L.J edge is up. Tendon, this 1__J is toward reactor or center of coptairunent .
~~BEARING PLATE Q. c. Signoff~~
___ _ At2R,. t;. c. /psc . I Q.C. ..... __ Level "IJI::: Title /JtG,,e,) Q . Date 10/z3/rz I I _Date __ . j_ 11 I"!,! f'7 ) I CONCRETE INSPECTION -INSPECTION PSC PROCEDURE SQ 8.3 Cft8 CONCRETE INSPECT.ION C DATA SHEET 8.3 . MAY 20, 1987 Page 1 of 1 Revision 0 PROJECT _I S"-A'--"'D_tS-=----- SURVEILLANCE NO. ---=EJ=------ YEAR 87 ---TENDON NO. Ac.. TENDON END/BUTTRESS NO. S 1-lo""'f' /ft-BvTT UN.IT :L -BP.ARING PLATE I. D. NO. _ ____..4+..:/tJ ___ _ The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. On BUTTRESS/DOME, this LJ edge is up. Vertical Tendon, this l___f-is toward reactor or center of containment. BEARING PLATE Q.C. Signoff ......... -. 6).c.hsc.. Title I I Level JJJ:. Title oa te ..:;....en.;__ __ r r* Date __ /_t:>_-_l .S_-_i_,?'---* __ ll /-z, /g-7 CONCRETE INSPECTION -INSPECTION DOCUMENTATION PSC PROCEDURE SQ 8.3 CONCRETE INSPEClION DATA SHEET 8.3 MAY 20, 1987 Page 1 of 1 Revision 0 PROJECT __ ___ _ SURVEILLANCE NO. YEAR 0 TENDON NO. f9'4c TENDON END/BUTTRESS NO. fiR,,,0# fiGJi[ UNIT .::L 7 ---BEARING PLATE I . D. NO. ---L.A.._'/./----- The bearing plate shall be oriented as shown below. Place the location of the -Oearing plate identification on the sketch below. Sketch all visible cracks. BUTTRESS/DOME, this LJ edge is up. Vertical Tendon, this LJ is toward reactor or center of containment. . I /'.\' I',, lo IN LE J.JfrTH BEARING PLATE Q. C. Review . Level ]IL' Title /11. *. ) Q..11. 8o7J./ CR rJtkS H,4/R 1..JA/ES 8oTI{ LESS Tlll1N ,ooS 'iAJ W!])Tt/ 0 3 ,, /)J Date I . . Date 11-13-'i'? \'61 . 11\Y lAJt-, 11 /) /g 7 )
~~CONCRETE INSPECTION~~
-INSPECTION DOCUMENTATION PSC PROCEDURE SQ 8.3 CONCRETE INSPECT.ION OATA SHEET 8.3 MAY 20, 1987 Page 1 of 1 Revision 0 EIZ.o SURVEILLANCE NO. YEAR SI ---TENDON NO. TENDON END/BUTTRESS NO. SHOP UNIT :1_ I ---BEARING PLATE I. D. NO. _ __.A-:.....:....LM--4-, __ _ The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. 0 On BUTTRESS/DOME, this edge is up. . 0 Vertical Tendon, this is toward reactor or center of containment. BEARING PLATE Q.C. Signoff ......... Date . &G/<1. a .e.hse-, I .itle .. )
~~Q. c. Review ___.,;#':.....__. ......~~
Level -:rzr:-Date ____ J'--o_-_l_S_-_8"_,_? __ _ Title Q.,q t I I I ' I PSC PROCEDURE SQ 8.3 CONCRETE INSPECT.I ON C"( ZJ DATA SHEET 8.3 C CONCRETE INSPECTION -INSPECTION DOCUMENTATION MAY 20, 1987 Page 1 of 1 Revision 0 PROJECT SURVEILLANCE NO. S-YEAR TENDON NO. 77 A<:.. TENDON END/BUTTRESS NO. I _:f_ UNIT __ _ BEARING PLATE I. D. NO. § /-/ The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. BUTTRESS/DOME, this LJ edge is up. Tendon, this l_J is toward reactor or center of containment.
~~1)0#£ .F ov.Nl) BEARING PLATE Q.C. Signoff~~
~~..,t?G/e., a. c. /psc Title , I ). Q.C. Review 7/. 7:: Level -:m:. Date __ l_I __ _ Title />1 (flR . c;z , JI . Wl/ 11 / ;!t7 )~~
~~CONCRETE INSPECTION~~
-INSPECTION DOCUMENTATION PSC PROCEDURE SQ 8.3 CONCRETE INSPECT.ION DATA SHEET 8.3 MAY 20, 1987 Page 1 of 1 Revision 0 PROJECT SURVEILLANCE g1z.z YEAR 8 r ---TENDON NO. Y..21:>F TENDON END/BUTTRESS NO. S NO. Sl-/0 p I,:: BOT\ uNIT ..::1.... I ---BEARING PLATE I. D. NO. /J f1 -------The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. On this LJ edge is up. Vertical Tendon, this l__J is toward reactor or center of containment. BEARING PLATE Q. c. signoff ...... __ .,, ___ oate .-it_1_e _________ /f'/ __ __________________ ___,.. ______________ _ ' , I Q.C. Review Title @.fl, Level 7J£.. Date __ I l_-_I 3 ___ -____ ? __ _ ) PSC PROCEDURE SQ 8.3 CONCRETE INSPECT.ION DATA SHEET 8.3 MAY 20, 1987 Page 1 of 1 Revision 0 CONCRETE INSPECTION -INSPECTION DOCUMENTATION PROJECT PAt.IS/1/;F..S" SURVEILLANCE NO. s-TENDON NO. TENDON END/BUTTRESS NO.f/EL.]) /z, 'BvTr 7 BEARING PLATE I.D. NO. AF EI Z. 3 YEAR 87 UNIT .:L The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. On BUTTRESS/DOME, this LJ edge is up. Vertical Tendon, this LJ. is toward reactor or center of containment. 0 BEARING PLATE Q.c. Signoff _____ _ Title* /ff&tf,, a. e. /rsc... Date _Jo.+0.=...;1 __ II' I ) Review )/. Level :!IC oa te __ I a_-_l_J"_-_B_')'---- Title /J1 &.-i!, '< . A . ((/<;/o7 ) ) PSC PROCEDURE SQ 8. 3
~~J CONCRETE INSPECT.ION DATA SHEET 8.3 MAY 20, 1987 Page 1 of 1 Revision o CONCRETE INSPECTION~~
-INSPECTION DOCUMENTATION PROJECT PA LI s A-bE.S SURVEILLANCE NO. S-YEAR 8'7 ---TENDO,N NO. 6 5'"81= TENDON END/BUTTRESS NO. S>-\o P J F 'B'tJ"\f UN.IT .:1. I ---BEARING PLATE I. D. NO. A lV The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. On BUTTRESS/DOME, this LJ edge is up. Tendon, this l_J is toward reactor or center of contairunent. Title > l Q.C. Review . Title /JtG,e.] (1./). FouAJ D BEARING PLATE Date ____ ...... ...___ 7 r. Level PSC PROCEDURE SQ 8.3 CONCRETE INSPECTJON DATA SHEET 8.3 MAY 20, 1987 Page 1 of 1 Revision 0 E 12.S CONCRETE INSPECTION -INSPECTION DOCUMENTATION SURVEILLANCE NO. 5 YEAR 8'---L7 __ TENDON NO.
F TENDON END/BUTTRESS No. F\ E: / B "Burr UN.IT .::1...

I BF.ARING PLATE I. D. NO. 13 H The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible. cracks. On BUTTRESS/DOME, this -i_J edge is up. . Vertical Tendon, this l__f is toward reactor or center of containment.
BEARING PLATE Q.C. Signoff Title ** ) Q.C. Review Title A(!?,, G.. e. /?SC.. I Level JIL C{.f>. Date __ 1e( __ z.:_1.....,,,.,.Jn .......... __ Date __ _ ) CONCRETE INSPECTION -INSPECTION DOCUMENTATION PSC PROCEDURE SQ 8.3 CONCRETE INSPECTJON DATA SHEET 8.3 MAY 20, 1987 Page 1 of 1 Revision 0 PROJECT ___ SURVEILLANCE NO. YEAR 87 ---=---TENDON NO. TENDON END/BUTTRESS No. SiioP / F '3uTT UN.IT _::L... __ _ I The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. BUTTRESS/DOME, this LJ edge is up. Vertical Tendon, this l_f is toward reactor or center of containment. BEARING PLATE
~~Q. C. Signoff~~
~~/ft6"R, a. e. /p,sc. Title~~
~~I I Q. c. Review _7/-"-, i:-_,~~
Level -:IIf-Title rtl.A. Date _..;....f+0_z__,,¢ ...... __ Date _1 .... PSC PROCEDURE SQ 8.3 CONCRETE INSPECT.ION (:; f 2 r DATA SHEET 8.3 MAY 20, 1987 Page 1 of 1 Revision O CONCRETE INSPECTION -INSPECTION DOCUMENTATION PROJECT ____ SURVEILLANCE NO. YEAR-?:'J TENDON NO. TENDON END/BUTTRESS NO. BEARING PLATE I. D. NO. 13 F The bearing plate shall be oriented as shown below. Place the location of _the bearing plate identification on the sketch below. Sketch all visible cracks.
~~BUTTRESS/DOME, this LJ edge is up.~~
Tendon, this l__f is toward reactor or center of containment. BEARING PLATE Q.C. Signoff ...... Title ) Review ...-"ldSA',. &.c./fsc.- Title ; _/ Level Date ---'J_o_-_i._r.....,-_n_, __ Date /Aj'.J? 7 7 .. )
~~CONCRETE INSPECTION~~
-INSPECTION DOCUMENTATION PSC PROCEDURE SQ 8.3 CONCRETE INSPECT.ION E/l9 DATA SHEET 8.3 0 MAY 20, 1987 Page 1 of 1 Revision O PROJECT ___ SURVEILLANCE NO. S-YEAR _'8"7 __ _ V3'7 TENDON END/BUTTRESS NO. UNIT _1-__ _ I TENDON NO. The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks.
On BUTTRESS/DOME, this LJ edge is up. Vertical Tendon, this l__J is toward reactor or center of containment . Q.C. Signoff BEARING PLATE .itle ff.SC , I Q.C. Review Level -nc Title frlGll. 7 GI? ,A-I /o-15*8? Date---.
) CONCRETE INSPECTION -INSPECTION DOCUMENTATION PSC PROCEDURE SQ 8.3 CONCRETE INSPECT.ION DATA SHEE;T 8.3 MAY 20, 1987 Page 1 of 1 Revision 0 PROJECT SURVEILLANCE NO. *rz9 YEAR 8'7 ---TEN.DON END/BUTTREss No. /::"1£a> UN.IT _.:L __ _ ' 1/62 TENDON NO. BEARING PLATE I.D. NO. Nor l.DCA-7'£ The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. On BUTTRESS/DOME, this edge is up.
~~Vertical Tendon, this 1__f is toward reactor or center of containment.~~
~~BEARING PLATE Q.C. Signoff &£R,.. a.c,frsc_ Title I Q.C. Review ---'//._, _1::_~~
~~Level :tII:. Title~~
'l.A-. Date --' "-' __ , O II I!, 1?7 ) * . CONCRETE INSPECTION -INSPECTION DOCUMENTATION PSC PROCEDURE SQ 8.3 CONCRETE INSPECT.ION DATA SHEET" 8.3 MAY 20, 1987 Page 1 of 1 Revision O *13b PROJECT SURVEILLANCE NO. 5° YEAR fi"7 TENDON END/BUTTRESS UNIT _.:L __ _ I ' TENDON NO. BEARING PLATE I. D. NO. N l!INC (-t1 c.JN]) The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. BUTTRESS/DOME, this LJ edge is up. Vertical Tendon, this . LJ is toward reactor or center of containment. Q.C. Signoff Title BEARING PLATE
~~Level JI/..* Q.C. Review Title Date I 0 -I S Date !l/z3/87 I I~~

~~CONCRETE INSPECTION~~

-INSPECTION DOCUMENTATION PSC PROCEDURE SQ 8.3 CONCRETE INSPEClION DATA SHEET 8.3 MAY 20, 1987 Page 1 of 1 Revision 0 13 /3 I PROJECT SURVEILLANCE NO. 5° YEAR B'-=--7 __ v 17'1 TENDON END/BUTTRESS NO. FIEt..DhAllE,llY UNIT _:1.. __ _ I TENDON NO.
The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. On BUTTRESS/DOME, this LJ edge is up. Vertical Tendon, this l__f is toward reactor or center of containment.
~~BEARING PLATE Q. c. Signoff Date 10/z./n Tl~~
~~_______~~
~~__ c __________________ _ Q. C. Review _Y,;..:......_?;-"--~~

.. .. _* _ Level .:J1I=" Date Title MG,e. 6LA. CONCRETE INSPECTION -INSPECTION DOCUMENTATIOM PSC PROCEDURE SQ 8.3 CONCRETE INSPEClION DATA SHEET 8.3 MAY 20, 1987 Page 1 of 1 Revision 0 i:t32 PROJECT __ SURVEILLANCE NO. S-YEAR """"i°_7 __ V2.f.>2. TENDON END/BUTTRESS NO. UNIT _.:L __ _ 7 TENDON NO. BF.:ARING PLATE I.D. NO. U!Jk.l.lc41AJ-CoQ£O ..voT The.bearing plate shail be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. On BUTTRESS/_ DOME, this U edge is up.
~~Vertical Tendon, this l__f is toward reactor or center of containment.~~
BEARING PLATE Q.C. Signoff ............ et61l a .c ./rsc Title , I 0 Date __ ,, ' * ) Q.C. Review 7/. 'f:: Level -:rrr:. Date __ / __ _ Title !tt6-I<. h . *q) 11/$/t} CONCRETE INSPECTION -INSPECTION DOCUMENTATION PSC PROCEDURE SQ 8.3 CONCRETE INSPECT.ION E/33 DATA SHEET 8.3 MAY 20, 1987 Page 1 of 1 Revision 0 PROJECT PAl IS.4{)*S SURVEILLANCE NO. _r YEAR -'-rz__._ __ TENDON NO. V30'1 TENDON END/BUTTRESS NO. £/lit.J)A1tlEfY' UN.IT 1. 7 c+----BF.: AR ING PLATE I.D. NO. VN/OlowAI /) PO"T The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. On BUTTRESS/DOME, this LJ edge is up. Vertical Tendon, . this l_f is toward reactor or center of containment. BEARING PLATE Q.C. Signoff AU, a. c./;sc.. Title , I Level j!J:: Ti:tle 0 *Date -. __ Date _l_o_-_l_S_-_j-'?'---- PSC PROCEDURE SQ 9.0 MONITOR TENDON FORCE DATA SHEET 9.0 MAY 20, 1987 Page 1 of 1 J\ Revision 0 LLl_Revision 1, 8-14-87 Et3<f
~~OFF FORCE INSPECTION DOCUMEN't'ATION PROJECT~~
____ SURVEILLANCE NO. YEAR 8'7 ------UNIT _:j__ ----TENDON' NO. Vltf TENDON' END/BUTTRESS NO. S\-\o-P / lo'? I (9.2) Concrete Temp. bO F. Them. No. S!-1-2. Recal Date q j:g-/ B"a-Ambient Temp. 5§ F. Therm. No. "Pk: Recal Date °r I i' / (9.4) Amount of Effective Wires (From DS 8.0 -8.3.7.3) qo ( 9. 5. l) Ram ID 9 \ 8 S-Recal Date ;::1"o"B Ram Area_l_'t_Cf,...._-'-_o___,f_K_=---,. '+ 7 Gauge ID oN Daily Check ( 9
6 J Shim Stack Height U1 I S"

3 U2 I 5" .3 Ruler ID R Z. I Reoal Date f!/""' /"Ir S-., -::;fr{!;
Individual Shims: Stack Cl '+/-i'z./tYz.,'1.Yz).,. 'h.1 '/'t Stack fJZ '+Yz.. lfYz, I, Y-z:.,, Yc , ffi.<9. 7 .2) Tendon Liftoff Overstress Force <f1' 'tb" kips Pressure 70psi (Tendon Overstress shall not exceed 848 kips for a 90 wire tendon.) -(9PF) 573 kips . (95PF) kips (PF) . Vi
~~3g<f-Opsi~~
~~.. 'to So psi 4-2f>o psi / (9.8.5.3) ACTUAL LIFTOFF: * (9.8.5.4)~~
~~circled Stack -/Jl -l l/¥60 Stack il2 -l Actual l zt.Q:,O 2 2 2~~
3 I.fl/So 3 * .

3 S:.!;?'70 Actu 1 ge (9.8.6.3)
(9.8.6) &c9.8.6.l) &c9.6.6.2) (9.8.7.l) (9.8.8.3) (9.8.8.4) FORCE (opposite e."ld) "1/A kips FORCE (this end) 6'8 I kips This Tendon -ACTUAL AVERAGE LIFTOFF FORCE LIFTOFFS -See (9.8.6) and (9.8.6.1) REQUIRED LIFTOFF:. PRESSURE. tjoE'o to °FORCE b05° to 63bkips tJ!J z I Acceptable ONO NeTE.' , AALV Beyond of (PF} . ."ris ONO Notify Owner AALV Below ( 9 SPF) DYES*
DETENSION DYES NCR No,..,V/14--

ADJACENT TENDON LIFTOfF REQUIRED ,VO . Tendon Dl A-1/A: , Notify Owner * -""/4 Tendon #2 ,,l,/A-* e,J3..JM<n RESET SHIH STACX HEIGHT: iil Stack "";'/A-ii2 Stack --r/.4:
NEW ACTUAL LIFTOFF VALUE: (9.8.8.5) Circled Stack iil -l /V/4-Stack 02 -l Actual l 2 #iA FORCE ,vb,. This Tendon -NEW ACTU--zr:-iVERAGE LIFTOFF FORCE A/, kips (9.10) ADJACENT TENDON LIFTOFF (9.10.3) Ol Accept (9.10.3) 02 Accept I t;t.fl* Title ... ) Unacceptable / Unacceptable .-21/fi--Notify owner Level :rri::::
~~Data JtJ-/.S ,3?~~
(('7 PSC PROCEDURE SQ 9.0 MONITOR TENDON FORCE QATA SKEET 9.0 MAY 20, 1987 Page 1 of l J\ Revision 0 LD..Revision 1, 8-14-87 tl3S PROJECT ________ _ SURVEiu.ANCE ?ID. S-------------- YEAR 87 ---TENDO& 00. v 12Y. TEmlON END/'BU'I'TRESS 00 .5}/o,P /To -P I UNIT :1.. ---Q.C.Signof (9.2) concrete Temp. b% F. Therm. No. SM-'2. Re.cal Date Ambient Temp. C:,'i P. Therm. Ho. Pk:'f-2. Rec.al (9.4) Amount of Effective Wires (From DS a.o -8.3.7.3) }'o Z'!?-(9.5.1) Ramm ?l?o Recal Date CToB t:N'/) Ram Area /Y?-613 K= -3.2,0 Gauge ID Reeal J)l/ILY l.YON vse-Daily Chec.k al<. r 1 Shim Stack Height Cl tt2 Ruler ID Jfe7:/ Individual Shims: Stack i)l m,. We;, //z. Stack tJZ 172;, 7'12,, 7 z. (,(?tCJhfV .ffi.c9. 7 .2) Tendon Liftoff Overstress Force 8 tf kips Pressure Sb ?O psi Fl (l'endon Overstress shall not exceed 848 kips for a 90 wire tendon.) (9PF). 573kips _ (95*PF) "o5 kips (PF) b3G, kips
~~38f o psi 'fc 5 o psi psi (9.8.5.3)~~
ACTUAL LIFTOFF: * (9.8'.5.4) --circled Stack fJ1 -l 'fl'/O Stack t>2 -l '1£/Zo Actual 1 fY2o 2 '// 20 2 10 . 2 'f "//O 3 'i20CJ 3 Z.o 3 yyzo Actual Average * (9.8.6.3) (9.8.6) &c9.a.6.1> &c9.6.6.2J (9.8.7.l) (9.8.8.3) (9.8.8.4) FORCE (opposite end) a01-kips FORCE (this end) '&"7 kips This Tendon -ACTUAL AVERAGE LIFTOFF FORCE '957 kips LIFTOFFS -See (9.8.6) and (9.8.6.l) . REQUIRED LIFTOFF: PRESSURE. to -FORCE C,05" to kips Wi:;lfp Acceptable 0No * :*. -** * ,., 0 ,_;,c/R"J AALV Beyond of (PF ,8-rm Notify Owner #/A-AALV Below (95PF) bYEs @No DE'IENSION l&Jn:s nuo NCR No. 1-t/A : ADJACENT TENDON LIFTOFF REQUIRED NO Tendon f)l ..v/A:"'" Sc.HE1:>"t..E:' tJA Notify Owner * ..VJ?.. Tendon DZ ..... /A 15i RESET SHIM STACX HEIGHT! tll 1 Stack ,..v,.4 '/JZ Stack ..v/.4 t:9 . ; j NEW ACTUAL LIFTOFF VALUE: (9.8 .. 8.5) Stack Ill -l NA Stack tJ2 -l Actual l 2 N 2 2 3 N 3 N/A-Actual Average FORCE (opposite end) .iV/A kips FORCE (this end) '!his Tendon -NEW Aero.AL AvERAGE LIFTOFF FORCE (9.10) AruACDIT TENDON UFTOFP (9.10.3) #1 Accept 141/,4 trnac:.ceptable .....ti.M__ (9.10.3) fl.2 Accept 1fA Unacceptable OWner IV/A-q.c. Review Level --;:a::-* Date _1_1-_1_J_*S'.-? ____ _ title -* _ ) -------PSC PROCEDURE SQ 10.2 TEST WIRE REMOVAL DATA SHEET 10.2 MAY 20, 1987 Page 1 of 1 Revision 0 WIRE REMOVAL .INSPECTION DOCUMENTATION
PROJECT SURVEILLANCE NO. S . YEAR 87 ---TENDON NO. V 1Z4 TENDON END/BUTTRESS NO. SHo'P /'Toi> I UNIT !L DATE OF REMOVAL ___;l_o+-'/1=6+:/g,._J.L..-_ . DATE OF INSPECTION INSPECTED BY ( 7 . 5 . 4 . 1 . 1 )
& ( 7 . 5 . 4 . 4 . 3 ) B H END 11 'To Zc' .S.._AM'V'1..E-:-i 0 l '71'"To 1 70 /< )'!( I ,-'I 140 210 I 280 I 350 I 420 I 490 I 560 I 630 I 700 r .. /1 I I (7.5.4.3.1) LENGTH OF WIRE I c I " ' I , I .. l. ---70 I . 140 I 210 I 280 I 350 . j 420 I 490 I 560 I 630 I 700 I 770 CUT ENrJ Remember to add the l inch for the marked line to the length of the wire. If the samples are removed, mark the location of removal here and on DS 10.3. (7.8) * * .0 ty}z.lc.CY Measuring Device I.D. ,.... c Recal Date af' OLa Cl Wire Pulling Ram I.D. &-:IA Recal Date. N/-14 10\"AL t-e .UG---n-\ CORROSION CONDITION (Refer SQ 8.1) W. 1oN co"11'\TIO..U -\\"6" ' : J Document the Corrosion for D. = USABLE 10 foot segment. . _ E = REJECTED (Pitted.) (7.5.1) & (7.7) . Post the location of wire removal to DS 8. 0 ye S ------=----- -Q.C. Review ..__......___* _ .. _. _,_ Level -:nz: Date ___,/...:../-"- J:..;;;"3'-- .... W-.'7_* --..,.. Title ) PSC PROCEDURE SQ 10.5 CONTINUITY TEST. DATA SHEET 10.5 MAY 20, 1987 Page 1 of 1 Revision O */37-CONTINUITY TEST -INSPECTION DOCUMENTATION PROJECT ____ _ SURVEILLANCE NO. YEAR 87 UNIT ..:;...1..,.;__ __ TENDON NO. v 12. 'f Row/ ire No. Continuous l -3 2 -6 'tc S 3 -9 YES 4 -10 5 -8 Y*S 6 -6 7 -6 8 -6 9 -8 10 -10 11 -9 Title TENDON END/BUTTRESS NO. SHo / io"P , Broken Row Wires --------1 --3 2-6 3-9 4-10 5-8 G-6 7-6 8-6 _J-K__r--t-g -8 10-10 COMMENTS '-Note that this form can be used to verify up to 17 individual wires in columnar fashion; if more than 17 are to be verified or if the entire tendon is to be verified, then a row by row inspection shall be performed. Orient the anchorage sketch with the Heat Code Identification and note the wire number as it appears in each row starting at the left side in each row. The Conunents Area shall be used to identify particular wires or provide inspection remarks. Level .:;;g;;_ Date 11 .. t \'\'\ _......._ Q. c .. - PSC PROCEDURE SQ 11.0 RETENSION TENDONS DATA SHEET 11.0 MAY 20, 1987 Page 1 of 1 RETENSIONING TENDONS -INSPECTION DOCUMENTATION I\ Revision 0 L.D.Revision 1, 8-14-87 PROJECT LIS SURVEILLANCE NO. 5 YEAR TENDON NO. V/2-lf-TENDON END/BUTTRESS NO. .SNtJP/roP UNIT 7 (9.2) Concrete Temp. F Therm. No. S,Nl-Z Rec.al Date Ambient Temp. 6 'I F. Therm. No. P/:=$12... Rec.al Date (9.4) Amount of Effective Wires (From DS 8.0 -8.3.7.3) (9.5.3) Ram ID ?/BO Rec.al Date ;;r'eJ/3 Ram Gauge ID Fb/f'#ff#'Z. Rec.al Date .IJAlt.Y t>.U vsc Daily Check 6.k:. --------CALCULATED FORCE FOR ELONGATION MEASUREMENT AND RETENSIONING Overstress shall not exceed 848 kips for a 9 0 Wire Tendon. (9.6.6.) PTF = kips Pressure 1oro psi (9.7.l) Step 1 -350 kips Pressure 2.360 psi Elongation 3.33 in. Step 2 = kips Pressure psi Elongation /.L./ 5 in. LOF = fo51 kips Pressure psi OSF = .Ir!_ kips Pressure* psi
~~11. in. OBSERVED FORCE AND ELONGATION MEASUREMENTS~~
~~_& .2.l) PTF = kips Pressure /O/O psi Elongation~~
~~5. I in. (9.9.3.1)~~
Step 1 = 350 kips Pressure 23"0 psi Elongation 9.5 in. (9.9.4.1) Step 2 = boo kips Pressure psi Elongation /2.6 in. (9.9.5.2) LOF = '2..21 kips Pressure '1'/"tO psi Elongation t3> in. OSF = 83'8" kips Pressure psi Elongation in. TOTAL ELONGATION (9.9.5.2) minus (9.9.2.l) =* //. 7 in. ;\ (9.9.6.2) Elongation Variation 2.'3"" . Ruler ID 2./ Rec.al Date 'ifz.ek'6 L.D.(9.9.6.4) ELONGATION: Accept: 0No Notify Owner: Al/A . (9.10.5.l). ACTUAL LIFT OFF VALUES: (9.10.5.2) CIRCLED Stack 'lil -l f/520 Stack fJ2 -1 Actual l 'IS'IO psi 2 'ISoO
2 'ISlfO 2 'f::, '/O psi Et38 8"7 ..:L 3 'f52o

psi *10 3 'IS 3 '-15'/0 psi . ,,,/,Jc£J (9.10.6) Rectuired Liftoff Values'l'f/OTo'/6 kips Actual Average 7'S'T'O psi
'157-ro k'IPS . ( 9 .10. 6. 2) FORCE: Opposite End .v(1 kips. This kips *. TOTAL TENDON {,7k:, kips LIFTOFF: Acceptable ONO . Notify Owner: j"i+ NCR No * ..-41/A-. (9.10. 9.1) Additional broken/missing wires ,u.,..v* Amt. 0 Engr.Notified: N/A-(TRANSFER AMOUNT AND LOCATION TO DATA SHEET 8.0) NCR No * ...;N._./.,.."4.__ __ ( 9 .10. 9. 2) Final Shim Stack Height fil 15. 3 -f)2 15.3 1 , ,A/,, !cA (9.10.9.3) Protruding Unseated Wires (from DS 8.0)t:") Unseated O SH/NiS EAC!H sTACk:: 'f S\.UM.$
9

4) Additional Protruding/Unseated Wires """ A RE 11 IS I ' " 4 S" 1'J. ;'$:/f; (TRANSFER AMOUNT AND LOCATION TO DATA SHEET 8.0) f7V-Q.C. Review
=--------Level Date __ lf_-_J J_-8_.?.__ __ Title OFF FORCE INSPECTION DOCUMENTATION PSC PROCEDURE SQ 9.0 MONITOR TENDON FORCE DATA SHEET 9.0 MAY 20, 1987 Page 1 of.1 Revision 0 ill.Revision 1, 8-14-87 SURVEILLANCE NO.
~~TENDON' NO. TENDON END/BUTTRESS NO. (9. 2) Concrete Temp. '-10 F. Therm. No. Sl1*2 Recal Date~~
% .Ambient. Temp. 'ID F. Therm. No. Pk'fZ Recal Date .,Ja7'rlff' (9.4) .Amount or Effective Wires (From DS 8.0 -8.3.7.3) 90 r' (9 .5 .1) Ram ID 918/ Recal Date :708 EulJ Ram_ Area I <;9. 7'17 K= -S-. 76Z *Gauge ID Recal D/1.IlY uPot<J Check --""o ..... r<.--.... __ _ l EtJ9 (9.6) Shim Stack Height #1 l>.E.O #2 13.!.0 Ruler ID ,l!Z/ Recal Date 8/zo/8!'1 Individual Shims: Stack tJl 't'h. 4 'h: '-1 'lz_ Stack tJ2 *y '1-z. , 1 flz. 4-'1-z. t/J1f?. 1 # V , I &(9. 7 .2) Tendon Liftoff Overstress Force <+/- kips Pressure 5" 700 psi (Tendon Overstress shall not exceed 848 kips for a 90 wire tendon.) (9.8.5.3)
~~(9.8.6.3)~~
~~(9.8.6) &c9.a.6.1) &c9.6.6.2) (9.8.7.1) (9.8.8.3) (9PF) S-73 kips (95PF) '-as kips (PF) kips~~
~~4-2'itS-psi ACTUAL LIFTOFF: Stack 01 -1 S'o 2 'f '{DO 3 '1'390 * * (9;8.5.4)~~
~~circled Stac.'lc i>2 -1 560 A_ctual l ¥S°b 0 2 . . 2 <nS-60 3 . . 3 YS?P~~
Actual Average

FORCE (opposite end) dt1:-kips FORCE' (this end) 6 76 kips This Tendon -ACTUAL AVERAGE LIFTOFF FORCE -{:, 76 . kips LIFTOFFS -See (9.8.6) and (9.8.6.1)
_. . REQUIRED LIFTOFF:. PRESSURE . *:> 8'0 to 'fZg-_!> .psi .FORCE 6 o5 to 6 .3 6 kips Acceptable 0 NO * ** .* *
~~AALV Beyond of (PF b ONO Notify Owner YE"S .AA;LV Below ( 9 5PF) YES l}S?lo DETENSION DYES j3NO NCR No. N/A-: ADJACENT TENDON LIFTOFF REQUIRED tJO Tendon f)l __~~
.... ---Notify Owner * #/A Tendon tJ2 ....V/.A-* ll!J!!.dt+/-z RESET SHIH STACK HEIGHT: til .'stack .. 02 Stack AjA-fdd;/!Jrl (9.8.8.4) NET.-1 ACTUAL LIFTOFF VALUE: (9.8.8.5) Circled Stack iJl -1 N/A Stack 112 -1 .v/A Actual 1 Al/A 2 N/A 2 N'/A 2 :;J/A 3 N/A 3 #/A 3 ,J/4 1 Actual 'Average
N/A-' FORCE (opposite end)

FORCE (this end) ..v/4 kips This Tendon -NEW ACTUAL AVERAGE LIFTOFF FORCE ...f tA kips (9.10) ADJACENT TENDON LIFTOFF (9.10.3) 01 Accept fll/A (9.10.3) 02 Accept .N'/.4 I I Unacceptable Unacceptable Notify Owner _.N...;., 1 ,..IA.....__
~~Level '::JIL~~
~~Date __~~
I 11 Title ... fl,./ l, ll ( f'7
FORCE INSPECTION DOCUMENTATION PSC PROCEDURE SQ 9.0 MONITOR TENDON FORCE DATA SHEET 9.0 MAY 20, 1987 Page 1 of 1 I:\ Revision O L.Ll.Revision 1, 8-14-87 PROJECT ___ ____ _ SURVEILLANCE NO. YE.AR 'lS'7 ---TENDON NO. __ v_2_s_o ___ _ TENDON END/BUTTRESS NO. SHol" . I UNIT .!1----(9.2) Concrete Temp. F. Therm *. No. S"'1-Z Rec.al Dat-e CfL'i/tg-8" Ambient Temp. 'l'I F. Therm. No. PK'l2... Rec.al Date 'tl'i?/i"9" (9.4) Aniount of Effective (From DS 8.0 -8.3.7.3) 9o' (9.5.1) Ram ID 9/8'/ Rec.al Date J"o"E EN!> Ram Gauge IDFaeA.1£Y#Z Rec.al v?oN vSti: Daily Check 01<. (9 .6) Shim Stack Height fJJ. /'l.(ifj 0 tJ2 /'f. 'o Ruler ID Rec.al Date eB 1 o/s/S""f Individual Shims: Stack t.tL7%,. 78'stack tJ2 Ye; /,\(9. 7 .2) Tendon Liftoff Overstress Force Pressure S7oo psi (Tendon Overstress shall not exceed 848 kips for: a 90 wire tendon.) (9.8.5.3) (9.8.6.3) (9.8.6) &c9.8.6.l) &c9.6.6.2) (9.8.7.1) (9.8.8.3) (9.8.8.4) ( 9PF) .573 kips . ( 9 SPF) 605 kips* (PF) -kips 386Spsi -'fOB'O psi &$;fsjln ACTUAL LIFTOFF: Stack tJl -1 2 Y'/80 3 '1390 (9.8.5.4)
~~circled Stac..ic f}2 -1 I!" Actu.al 1 e/600 2 o 2 3~~
~~o . 3 YS9o Actua verage fS-f't:) FORCE (opposite end) .V/'9 kips FORCE (this end) 6 82. kips This Tendon -ACTUAL AVERAGE LIFTOFF FORCE '8 2 kips LIFTOFFS -See (9.8.6) and (9.8.6.1)~~
~~REQUIRED LIFTOFF:. PRESSURE. to '/c8.5'psi .FORCE 5' to kips Acceptable Duo * :* ... APU.V Beyond 5-,:. of (PF b.~~
0No Notify Owner yeS ee_I0/5'/"!{7 AALV Below ( 9 SPF) . YES

DETENSION O:ras NCR
~~'1: ADJACENT TENDON LIFTOfF REQUIRED A.Jo . Tendon iil ..v[lf-.~~
Notify Owner

Tendon #2

RESET SHIH STACX HEIGHT: lil Stack ....V/A ii2 Stack A1/;f r

I --NEW ACTUAL LIFTOFF VALUE: (9.8.8.5)
Circled Stack 01 -l -""/4 Stack ii2 -l Actual l 2 Al/A 2 .V.:4-2 3 ,.I/A 3 AJ 3 N/A-r Actual Average -At/.4 ' . Fo"RCE (opposite end) ""'a+ kips FORCE (this end) .Al?A-kips This Tendon -NEW ACTUAL AvERAGE LIFTOFF FORCE Alkf-. kips j (9.10) ADJACENT TENDON LIFTOFF (9.10.3) 01 Accept (9.10.3) 02 Accept Unacceptable Unacceptable .,V/A= #A:: Noti.fy Owner 11/Jt Q. C. Review J<. "=r. hl-., Level ,JD: Date JO *15-8') Ti tla .. . . f}
~~II /3/f'7 FF FORCE INSPECTION DOCUMEN't'ATION TENDO?:l ?:10. lJl-9 PSC PROCEDURE SQ 9.0 MONITOR TENDON FORCE DATA SHEET 9.0 MAY 20, 1987 Page 1 of 1 /\ Revision 0 1, 8-14-87 SURVEILLANCE NO. YEAR '?/~~
TENDO?:l END/BUTTRESS NO. S#0{/8 Eu I[ UNIT _..:L.. __ _ ! . (9.2) Concrete Temp. Therm. No. Sf-'\-'2.. Recal Date it%' Ambient Temp. sq F .-Therm. No. PK lf2 Recal Date (9.4) Amount of Effective Wires (From DS 8.0 -8.3.7.3) 90 z>i (9.5.1) Ram ID 9!'8o Recal Date E.Vl> Ram Area_/_¥...,.9.=.-<,...,.-/3-=--K-=--3.260 *Gauge / Recal D;;tte P;t?lt.Y t.1S* Daily Check OI<
~~2 fO Ruler ID I Recal Date I. 3 /~~
Stack tJ2 I, 3 9. 6) Shim Stack Height "/J1 'I. 0 Individual Shims: Stack tJl ' I I I Tendon Liftoff Overstress Force 'l4 kips Pressure 56 ?o psi (Tendon Overstress shall not exceed 848 *kips for a 90 wire tendon.) ( 9PF) 551 kips ( 9 5PF) .1£85 kips (PF) l:i I£ kips 37ZO psi 3730 psi ¥130 psi (9.8.6.3)
~~LIFTOFFS -See (9.8.6) and (9.8.6.l) REQUIRED LIFTOFF:* PRESSURE. to lf-130.psi .FORCE to kips Acceptable D NO * * ** .* * * 't/"ZS"/r:7 i .~~
~~I (9.8.6) &c9.8.6.1>~~
~~&c9.6.6.2> (9.8.7.l) AALV Beyond 6't. of (PF b O'ri:s j2SNO Notify Owner .Al/,.q. AALV Below ( 9 5PF) YES 18No~~
~~DETENSION DYES NO NCR No. Al/A-ADJACENT TENDON LIFTOfF REQUI]tED A/O . Tendon #l ..V. .+ /~~
~~Notify Owner~~
~~IV'fd:.._~~
Tendon fJ2 MA-* (, JO. 1/'6 RESET SHIH STACX HEIGHT! iil Stack I ,N'/A-. ti2 Stack M /{), (9.8.8.3) (9.8.8.4) NEW ACTUAL LIFTOFF VALUE: (9.8.8.5) Circled Stack ill -l /1//,4-Stack ti2 -l /V/A-Actual l :1£A-2 .#/4 2 2 .,.v A-3 #'!A-3 3 I Actual verage
~~tV. :4 FORCE (opposite end) FORCE (this~~
'!his Tendon -NEW ACTUAL AVERAGE LIFTOFF FORCE 'II-kips (9.10) ADJACENT TENDON LIFTOFF ( 9 .10. 3) tJl Accept ___.dfi__ Unacceptable -+-+-( 9.10.3) 02 Accept Hotify Owner .Al/fl== . . I Q: C. Review ___ #.tt..:._. 12.) G(,/J, Level -W.:
Data I o-/S-8? ivt \l\ 17\ '61 Title ... ldJ G ll I Z; I i7

OFF FORCE INSPECTION DOCUMENTATION PSC PROCEDURE SQ 9.0 MONITOR TENDON FORCE DATA SHEET 9.0 MAY 20, 1987 Page 1 of 1 A Revision O LLl.,Revision 1, 8-14-87 E.Nl PROJEC'r ____
_E""_S ______ __ SURVEILLANCE NO. ____ s-_* ____ _ D \ -9 YEAR _8'_7 __ TEllDOll END/BUTTRESS NO. F/Et,!) c. Bc/T tnlIT :L. 'I'E?lDO?l lilO *

~~/ J (9.2) Concrete Temp. -F.~~

No. S;y-2. Recal Date ------: ..... Ambient Temp. % F. Therm. Ho. fl<. '1-2-Recal Date Amount of Effective Wires (From DS 8.0 -8.3.7.3) 90 (9.5.l) &am ID 91<65 Recal Date t7os t:A)J) Ram Area __ /._-st_9. ..... -,-o-Y: __ IC::r ____ /. '17 'if' Gauge ID fP/?AltY#Z. Recal Date /)l/JL.Y t.J/'t:>.A/ USeDaily <:heck __ o ...... J:::.. __ __ (9.6) Shim Stack Height 11 "J.'g '/12 Ruler ID Recal Data Individual Shi.ms: Stack ll '/y ' Stack tJ2 fh.1 1/'i 1 !4-1¢1../:fJ ,&c9.*7 .2) Tendon Liftoff Overstress Force 8'tf2:' kips Pressure 5670 psi t171Pfe/<:{7 (Tendon Overstress shall not exceed 848 kips for a 90.' wire tendon.) t&r' (9PF) . (95PF) sgs-kips (PF) . 61.S-lcips tJ/!_/() 'SJ . . . .3710 psi -3jZCl psi -lf-1-z.o psi ( 9. 8 .s. 3) ACTUAL LIFTOFF: . &3 (9. 8 .5. 4) :circled Stack fll -l L/1.9JO 02 -1 Actual l '-/Z'BO 2 . t/1..W .2 , 2 YZ90 3 4-ZW 3 * 'Z . 3 fZg-D Actual Average
~~FORCE (opposite end) gj_ kips FORCE (this end) 6,£f kips This Tendon -ACTUAL AVERAGE LIFTOFF FORCE 3 / kips (9.8.6.3)~~
LIFTOFFS -See (9.8.6) and (9.8.6.l) REQUIRED LIFTOFF: PRESSURE 3'1Zo to 7'12o"psi °FORCE 58'.S-to {, 1S kips /dlf..!i (9.8.6) Acceptable 0Ho * ** .. * &c9.8.6.l) AALV Beyond of (PFb 181No Notify Owner N/.rt &c9.6.6.2) AALV Below (95PF) . YES DETENSIO?:l OYEs !ENO NCR No.,.Vj+ : (9.8. 7 .1) ADJACENT TENDON LIFTOFF REQUIRED NO i:endon :/Jl . _ 1 Notify Owner * ...V/A= Tendon #2
~~#f..1a (9.8.8.3)~~
RESET SHIH STACX HEIGH:!: tll Stack /V,/A-fJ2 Stack' 4//9-n , J . (9.8.8.4) NEW ACTUAL LIFTOFF VALUE: (9.8.8.5) Circled Stack ill -l .-v24 Stack ()2 -1 .K/;9:-Actual l ..v/,+ 2 .A//A 2 4/.4 3 .-V/A 3 .;,IA= 3 .M 'A-.-* Actual 1 Average
M FORCE (opposite end) -{f'-kips FORCE (this end) kips This 'tendon -NEW AC'!U AVERAGE LIFTOFF FORCE kips (9.10) ADJACENT TENDON LIFTOFF (9.10.3) 01 Accept (9.10.3) 02 1!lotify owner f# Q.C. Review Y'"ir. Level JIZ:

Data .
~~Titla ... -Mt!-R. {;2..4.~~
LIFTOFF FORCE INSPECTION DOCUMENTATION PSC PROCEDURE SQ 9.0 MONITOR TENDON FORCE DATA SHEET 9.0 MAY 20, 1987 Page 1 of 1 A Revision 0 L.D.Revision 1, 8-14-87 SURVEILLANCE NO. 5 Y£AR 8' 7 *ff J ---Q.C.Signof J NE'A g_ TENDON' END/BUTTRESS NO. SHo"f'A "Sui"T UNIT _j,_ __ I (9.2) Concrete Te.mp. (;,-Z.. F. Them. No. S.M-Z Recal Date Ambient Te.mp. tao F. Therm. No. PK'f'2. Recal Date ..
~~(9.4) Amount of Effective Wires (From DS 8.0 -8.3.7.3) ( 9 . 5~~
~~l) Ram ID Cf I g5 Re cal Date c7og ft AiD Ram Area_/_'f....,.,'/~~
~~...... _,f,_.o___,j_K_=---,. '178 *Gauge ID Fofe1.1E"Y4t='I Recal Date 'CA1c.y oN vs* Daily Check OJ<. l) \-3 8 TENDON' NO. Shim Stack Height 01 5.5" tJ2 Ruler ID R2 I Recal Date 8/-t..o/?a8'~~
.
Individual Shims: stack til I. 'f 'lz ' Stack #2 I ifY-z... ' v &c9.7.2> Tendon Liftoff Overstress Force 829 kips Pressure SSS"c:::>psi (Tendon Overstress shall not exceed 8 4 8 kips for a 9 o wire tendon.) (9PF) kips (95PF) 585"" kips (PF) 615" kips
~~3]/ () psi 3q 2 O psi 'I I z.o psi (9.8.5.3)~~
~~ACTUAL LIFTOFF: (9.8.5.4)~~
circled Stack tJl -l 2 3Go 3 1{52.o Stack tl2 -1 3i"O Actual l $1380 2 3bO 2 '1360 3 320 . . 3 9320 Actual Average FORCE (opposite end) bgt kips FORCE (this end) '50 kips This Tendon -ACTUAL AVERAGE LIFTOFF FORCE 6 b 7 kips fd!lrz (9.8.6.3)
(9.8.6) &c9.8.6.l) &c9.6.6.2) (9.8.7.1) LIFTOFFS -See (9.8.6; and (9.8.6.1) REQUIRED LIFTOFF:* PRESSURE*312o to t.//20"psi .FORCE 5&5 to 615"°kips f, . Acceptable* D NO * ** .* AALV Beyond 6'X. of (PF b ONO Notify Owner yE.S ei>.1o/qh .AALV Be.low (95PF) YES DE'!ENSION DYES NCR No.,..,/,+ '"fF I ADJACENT TENDON LIFTOFF REQUIRED No Tendon tJl -v/A-Notify Owner
~~A//,+ Tendon #2 ...D/A--* RESET SHIH STAcX HEIGH:r: #1 1 Stack N/,4-. (}2 Stack "11/ft I I (9.8.8.3)~~
~~(9.8.8.4) ACTUAL LIFTOFF VALUE: (9;8.8.5) Stack 01 -1 #/A: Stack tJ2 -1 Actual l _..;.;'-F.-'-- 2 ,,J;A= 2 2 __._..,.._._ 3 ..b4 3 ,v IA= * ' Actual Average~~
~~FORCE (opposite end) #M FORCE (this end) kips This Tendon -NEW ACTU°ALAVERAGE.~~
~~LIFTOFF FORCE kips -0) ADJACENT TENDON' LIFTOFF -(9.10.3) '/11 Unacceptable 4/A-(9.10.3) '/12 Accept efA= Notify Owner .V,/JJr Q.C. Review Level :nr;..~~
~~Data .. /f-8') Title . ... -~~
PSC PROCEDURE SQ 9.0 MONITOR TENDON FORCE OATA SHEET 9.0 MAY 20, 1987 Page 1 of 1 EI 'ff FORCE INSPECTION DOCUMENTATION J\ Revision O L!.lRevision 1, 8-14-87 SURVEILLANCE NO. YE:AR -=8'"--7 __ I . TENDON' END/BUTTRESS NO. P/e-(.L) D _.::L __ _ I .C.Si nof TENDON' NO * (9.2) Concrete Temp. _!:lLF. No. Recal Date 918'/'8 & . '"Cf . Ambient Temp. Therm. Ho. Pk</'2. Recal Date 10 't (9.4) Amcunt of Effective Wires (From DS 8.0 -8.3.7.3) 'g8 to9 (9.5.l) Ram ID 919'5 Recal Date Jo8 END Ram Area /'f'J."op K= -/. '178' I 'I *Gauge IDF_oRNe'f#Z. Recal '{)fitly uPotJ US( Daily Check ol<. ..... 10..,._ .......... i 9
6) Shim .stack Height #1 5

8 5' #2 5. S Ruler ID R Z I . Recal Data 8/""'/ !IB (JI! 1:f:i1 Individual Shims: Stack tJl 4'h .. 1 Stack tJ2 'l'"f. I /-f 1z.. 1 &,cg. 7 .2) Tendon Liftoff Overstress Force kips Pressure 5550 psi e#.!!/!/:KL (Tendon Overstress shall,not exceed 848 kips for a 90 wira tendon.) (9.8.5.3)
(9.8.6.3) (9.8.6) &c9 .. 8.6.1> &c9.6.6.2> (9 .-8. 7. l) (9.8.8.3) (9.8.8.4) (9PF) SSi kips _ (95PF) 5"%.S-kips (PF) 6 /S-kips 37 / 0 psi "39 '2. o psi 4-/ '2 o psi ACTUAL LIFTOFF: Stack tJl -*l '15?;0 2 3 '/s90 LIFTOFFS -See (9.8.6) and (9.8.6.l) REQUIRED LIFTOFF:. PRESSURE. '3q"2.o to 'f../20"psi -FORCE 58'S-to . b IS"kips Acceptable l&1 YES. D ?:lO * ** * ** *
A.ALV Beyond of (PF b-g}"ri:s OHO Hotify Owner YES AAf..V Below ( 9 5PF) YES IX!Ho

DE'!ENSION OYEs NCR 'flo.1.J/1t tl6dJ/D_
~~Notify Owner * ..vi A: Tendon tJ2 .*.i/A~~
t/2_10 't " f ADJACENT TENDON' LIFTOFF REQUIRED /JO Tendon tJl Al/A--RESET SHIH STACX HEIGHT: tJl _stack ""'A-tJ2 Stack &/A-t]/3_1a . NE'.J ACTUAL LIFTOFF VALUE: Stack tJl -l At/A Stack fJ2 -l Al/A-2 _.!:!JA_ (9.a.8.5)
~~Circled Actual l AJ/lt 2 .JJIA-2 A>/A. 3 .N/A-' Actual Average FORCE *(opposite end) FORCE (this end)~~
This Tendon -NEW LIFTOFF FORCE 3 ,,J/A #/A-Al/Jr kips Al/;r kips , . tJ!y10h/r1 Fl (9.10) ADJACENT TENDON LIFTOFF *. (9.10.3) tJl Accept /JLA Unacceptable ( 9 .10 .. 3) . #2 Accept .NIA-Unacceptable I .AJ/.4 ..v/A I Noti.fy OWner * ,AJ/ A I Q. C.

Review J/. T. 44-41A rtv Level TTr *

Date _1_0_,1_s_-_..8_.'>..._____

Title ... ,. W-c.. LL/-sfr7 PSC PROCEDURE SQ 9.0 MONITOR TENDON FORCE DATA SHEET 9.0 MAY 20, 1987 FORCE INSPECTION DOCUMENTATION Page 1 of 1 J\. Revision O 1,
PROJECT ?,'1LIS//Z'E.5 SURVEILLANCE NO. b YEAR 8'7 ---. . /..NE;?/< TENDON NO. .ZJ.?-3 TENDON END/BUTTRESS NO. 8u7T UNIT ;1-. I ---( 9 .2) Concrete Temp. l/ l/ F. Ther:n. No. sµ. z Rec.al Date r8'" Ambient Temp. .?Jy F. Thet"!Il. No. Rec.al Date 't/f?}8-8-- (9.4) Amount of Effective (From DS 8.0 -8.3.7.3) (9.5.1) Ram ID '!11/0 Rec.al Date 7,,13 /5"/l./J) Ram Area f'l-/1.;,18 K= -S:26a Gauge ID FoRNE'/#2 Rec.al Date /J/lll'/ ON vSt" Daily Check al< I ( 9
~~6) Shim Stack Height #l 3 .3 #2 3 .3 Ruler ID RE?. I Recal Date a J-20/ 8'..~~
~~Individual Shims: Stack til 3 '~~
~~Stack #2 Yy. 3 ' I &<9.7.2) Tendon Liftoff Overstress Force *8'/<j' kips Pressure SG'lo psi (Tendon Overstress shall not exceed 848 kips for: a 90 wire tendon.) * (9.8.5.3)~~
(9.8.6.3) &<9.8.6.l) &c9.6.6.2) (9.8.7.l) (9.8.8.3) (9.8.8.4) (9PF) SS'/ kips . (95PF) .585" kips (PF) 6/5 kips l/11 170(/ 37Zo psi 3936J psi f;ao psi tJJ. 1 ACTUAL LIFTOFF: Stack ill -1 . 7'/tS 2 l//'/O 3 ¥/Yo LIFTOFFS -See (9.8.6) and (9.8.6.1) REQUIRED LIFTOFF:. PRESSURE . 3'130 to lj/30 .psi .FORCE 5 8 S-to fi.!E.f!p.L. Ac.c.eptable t8n:s. 0No * ** .. ,* *
~~P¥J.,J, 7 fcn AAf..V Beyond 6'%. of (PFb . Notify Owner: A{/A-J.ALVBelow (95PF) YES DETENSION DYES 18JNo NCRNo.-'{/11.~~
~~ADJACENT TENDON LIFTOFF REQUIRED /f/0 Tendon fil Notify Owner: * .,v/A Tendon iJ2~~
~~tH7fO 17 RESET SHIM STACX HEIGHT: Iii'_ Stack 1'/..f * .. "IJ2 Stack' iJ-4-f/;JD I NEW ACTUAL LIFTOFF VALUE: . (9 .s*.8 .5) Circled Stac.k "Ill -1 :#! Stac.k #2 -l Ac.tual l 2~~
2 2 ,,,... 'A 3 ...V/A' 3 Al/A-3 'k l . Ac.tual Average * # '.+ FORCE (opposite end) N/.4-kips FORCE (this end) Al 11-This Tendon -NEW ACTUAL AvERAGE LIFTOFF FORCE /I (9.10) ADJACENT TENDON LIFTOFF * (9.l0.3) #l Accept ,v/,lf Unacceptable "';:@f .I * (9.10.3) fi2 Ac.c:ept ..v?if Unac.c.eptable Notify Owner A/fA-> , Q.C. Review Y,.?:'. Level :::I:lf"
~~Data l l-/J-82 .. . . Title ..~~
PSC PROCEDURE SQ 9.0 MONITOR TENDON FORCE DATA SHEET 9.0 MAY 20, 1987 Page 1 of 1 O L.Ll.Revision 1, 8-14-87 E1+6 LIFTOFF FORCE INSPECTION DOCUMENTATION PROJECT SURVEILLANCE NO. 5 YEAR 87 . /NF4,* TENDON' END/BUTTRESS 8G)7T UNIT ..:L l ---. Q.C.Signof TENDON' NO. 'D2-3 (9.2) Concrete Temp. bO F. Therm. No. SM-Z Recal Date qJ'?j'B"%" Ambient Temp. .58" F. Therm. No. PK t2.. Recal Date Cf I 818' (9.4) Amount of Effective Wires (From DS 8.0 -8.3.7.3) 90 7 7 9 1 (9.5.1) Ram ID S"o Recal Date *.A.f"P Ram Area /'l-9.613 K= -3/2.(oO *Gauge ID foK'Nt14f I Recal Date lAILY ON v5t' Daily Check* 01< 3o :;-;* Shim Stack Height tJl 'l.55 02 Ruler ID R'Z/ Recal Date Individual Shims: Stack tJl YYz. I Stack ti2 rYz.. -,14!1/Ji/Kl .&,c9. 7 .2) Tendon Liftoff Overstress Force 5!.f-'?: kips Pr.essura S6 '/CJ psi (Tendon Overstress shall not exceed 848 kips for a 90 wire tendon.) . = (9PF) S.5"Lf kips (95PF) SQ5 kips (PF) . {,15" kips 3120* psi 3 30 psi 'fl 90 psi 6',e. -'O / (9.8.5.3) .ACTUAL LIFTOFF: * (9.8.6.3) (9.8.6) &<9.8.6.l) .&.c9.6.6.2> (9.8.7.l) (9.8.8.3) (9.8.8.4) Stack til -1 2 '1300 3 LIFTOFFS -. See (9.8.6) and (9.8.6.l) . REQUIRED LIFTOFF:* PRESSURE
3 0 to l 3 Dpsi *FORCE S'8 5 to b I S-kips ;/!i'i7 Acceptable D NO * * ** .**

AAf..V Beyond of (PF) Notify Owner ,v/4 I * .AALV Below (95PF) DYES DETENSIO?l DYES HO uciNo. ,,v/,+ : ADJACENT TENDON LIFTOFF REQUIRED ;VO . Tendon iJl MA-.i

Notify Owner * ..N/;t Tendon IJ2 A A J<J 11 17 RESET SHIM STACX HEIGH:r: Ill 1 Stack -;'/A IJ2 Stack /JIJ.1 1 NEW ACTUAL LIFTOFF VALUE: (9.8.8.5)
Stack til -l ft Stack 02 -l ,.v, 'A-Actual l _..,...,.,.,,..__ 2 /fl/A-2 Al. 2 _ ............ _ 3 3 Al I Ac. tual vet"ag e * -------FORCE (0 opposite end) FORCE (this This Tendon -HEW ACTUAL AVERAGE LIFTOFF FORCE ADJACENT TENDON LIFTOFF (9.10.3) 01 Accept (9.10.3) 02 Accept _dft1::-Notify CWner Q. C. Review ;?I Level XO::-* Data JI-I 3-8? Title ... --°VJ*V*1 l?IJc.. ll i ( <& *.*' \ .-r::...t-: OFF FORCE IRSPE'CTIOM DOCUHEHTATION PSC PROCEDURE SQ 9.0 MONITOR TENDON FORCE DATA SHEET 9.0 . MAY 20, 1987 Page 1 of 1 Revision O Lb.Revision 1, 8-14-87 f./'ff-PROJEa f> A-Ll S Ab E:* S SURVEILLANCE !iO. S-YE.AR S'7 ----------TmIT .1_ . / "4Jt/l.e... TfilfDO?l END/BU'ITRESS NO. S11of'ij EvTT i n:mx>!l oo. ]) "3 -I % (9.2) Concrete Temp. 'iY F. 'Iherm. No. SM'l. Recal . Ambient Temp. '(O F. Therm. Ho. Pk'l"L Recal Date '\ (9. 4) Amount of Effecti7a Wires (From DS 8.0 -8.3.7.J) ------=0'-- ........ ---Q.C.Signaf 81J1(zi,rt7
~~(9.5.1) Ram m 'VBo Recal Date JoS Ram Area l'f'/,&,13 lC=~~
pj!; I Gauge m Y:if:. "'2.. Recal DAILY ON use Daily Chee.le ---"O'-'"'----- el; -zo ( 9 . 6) Shim Stack Height #1 5, 3 '/J2 5. 3 Ruler ID K Z. { Data . Individual Shims: Stack #1 %'t./'t;9.l/-z_ Stac:S #2 .. i'y 1 '/t. F 1 * &.c9.7.2) Tendon Liftoff Overstress Force 8'jg kips Pressure at/Opsi (l'endon overstress shall not exceed 848 kips for a 90 wira tendon.) (9PF) 557" kips (95PF) SSS kips (PF) 6/S-kips et!,1<(w/n (9.8.5.3) (9.8.6.3) (9.8.6) . &c9.a.6.1> &.c9.6.6.2> (9.8.7.l) (9.8.8.3) psi -3q 3o psi 'i/30 psi ACTUAL LIFTOFF: stack 'tll -1. tr3 'Io 2 l/3 'to 3 tt3Yo (9.8.5.4)
~~circled Stack #2 -O Actual 1 '/3fc.0 2 2 1cf10/rt?~~
~~3 0 . 3 1./3*2 . . Actual Average '1m-'IJ'S3ee'lf~~
/vf Otb! FORCE (opposite end) c:;;7S"kips FORCE (this This Tendon -ACTUAL AVERAGE LIFTOFF FORCE 66 J kips LIFTOFFS -See (9.8.6) and (9.8.6.l) .

REQUIRED LIFTOFF: PRESSURE 3'f.3D to 'l/3C,-psi .FORCE 535" to kips W Acceptable ONO * ** *.-*

AliLV Beyond of (PF b 0 NO Notify Owner 'IE 5 AALV Below ( 9 SPF) YES . DE'IENSIO?l NCR . ADJACENT TENDON LIFTOFF REQUIRED f'/O Tendon iJl --;itr R.
~~-Notify Owner . ..v/lt Tendon fJ2 #}It~~
~~e/J tO. i$. RESET SHIH STACX HEIGlcr: iil Stack ,11/lr iJ2 Stack 1 A/ff 'Z. (9.8.8.4)~~
NE'..l ACTUAL LIFTOFF VALUE: (9.8.8.5) Circled Stack '/Jl -l Stack f/2 -*1 I" A-Actual l 2 A'IA-2 2 3 N/h _ 3 3 .A.J/,4--r---Actual Average. N/A *P.J#' FORCE (opposite end) kips FORCE (this end) J..//Jt kips This Tendon -?lEW AC'IUAL AvERAGE LIFTOFF FORCE 1 Al/A-kips I (9.10) ADJACENT TENDON LIFTOFF (9.10.3) '/Jl Accept (9.10.3) 02 Accept 1"/A
Unacceptable . Unacceptable ?lotily owner A.1//r-Q.C. Review ')./.. J;. Level -:rrr::

Date JI-I]-'i? '? '!itla ... _
Q...fl, :&. INFO * .. iJ.-u /?, k7 PSC PROCEDURE SQ 9.0 MONITOR TENDON FORCE DATA SHEET 9.0 MAY 20, 1987 Page 1 of 1 Revision 0 1, 8-14-87 OFF FORCE Il1SPECTLOH DOCUMENTATION PROJECT ""'f> A-L \ S -Al) E"S SURVEILLANCE SO. 6 YEAR S7 ---0 . 'IENDO!l NO. J..I ..: I o 'IDIDO?l END/BUT!RESS liO. r/E l /) c. Bv TT" UblIT _.::L __ _ *c9. 2) concrete Temp. 3'2 F. 'Iherm. ?lo *. Stf1.-'2. Reca.l Date / 'f Q Ambient Temp. F. Therm. Ho. PK Recal Date qf$: ¥6'
81'1_."5 1 (9-4) of Effective Wires (From DS 8.0 -8.3.7.3) 9o (9.5.1) Ram ID 91§1.S-Recal Date J(;B EAJ'D Ram Area K= -/.¥78-*Gauge n>POKNtY:tf'l Recal DatebtfllYoN f!Sf Daily Check Ok Shi.In Stack Height #1 S.15 'IJ2 -5JL Ruler ID 1(2.I Recal Date Individual Shims: Stack #1 Va: Stack tJ2 ')f, 'TY?!, J f ', &_cg. 7 .2) Tendon Liftoff Overstress Force kips *Pressure 5£ 70 psi t4tp'7/o/7 (Tendon Overstress shall not exceed 848 kips for a 90 wire tendon.) (9PF) SS-If kips . (95PF) 585 lcips (PF) . 615" lcips tJ/_" 'cf1 3710 psi 3'120 psi 'l/20 psi -z."3
~~.. , . ' '71-A* (9.8.5.3) ACTUAL LIFTOFF.;, fill (9.8.5.4)~~
~~circled Stack ill -l W Staclc 112 -l Actual l l/5ZO 2 2 L/51..0 _ 2 9s--z.o 3 . 'f <.JJ 3 1. 3 Actual Average (9.8.6.3) . (9.8.6) &c9.8.6.l)~~
&c9.6.6.2> (9.8.7.l) (9.8.8.3) (9.8.8.4) FORCE (opposite end) "'f 7 kips FORCE (this end) 675 kips This Tendon -ACTUAL AVERAGE LIFTOFF FORCE 6b { kips REQUIRED LIFTOFF: PRESSURE *J'f'2.() to 0 psi °FORCE to b/':J kips 7 LIFTOFFS -See (9.8.6) and (9.8.6.l) -,,..--Acceptable Ci} YES. D HO * :* . .-' * . w AM.. V Beyond of ( p F ,87 YES 0 HO* Notify Owne 'E -Z AALV Below ( 9 SPF) bns i2!JNO . DETEJISIO!ll filn:s
ADJACENT TENDON LIFTOFF REQUIRED /110 t!l "/"' Pett.. settEDV iUL Notify Owner .)/ft Tendon ii2 #/A RESET SHIH STACX HEIGHT: tJ"t Stack Nftr 'li2 Stack //IA tJJ1J I Z3. . I I NEW ACTUAL LIFTOFF VALUE: Stack 01 -l Stack 02 -. l ..V/A-Circled Actual l 2 _!!}A_ . 2 IV IA-3 #}ft 3 #/A-v Actual Average FORCE (opposite end) A.1/f} FORCE (this end) This Tendon -NEW ACTUAL AVERAGE LIFTOFF FORCE 3 ,.V/l'r 11r;:-I ..v:i kips ,v/A-kips ' (9.10) ADJACENT TENDON LIFTOFF (9.10.3) '/Jl Accept Al/;:. Unacceptable
~~_A_ * (9.10.3) 92 Accept "{/It Unacceptable Hotify OWner Q.C. Review Level-$~~
~~Data 11-13-'i?~~
~~Title .*. *. ) WIRE REMOVAL INSPECTION DOCUMENTATION PSC PROCEDURE SQ 10.2 TEST WIRE REMOVAL DATA SHEET 10.2 -MAY 20, 1987 Page 1 of 1 Revision 0~~
~~l'f9 PROJECT f 11 L, S.4ytrS' SURVEILLANCE NO. .f YE.AR 'J ? TENDON NO * :D 3 -/ S" . I ,.4JOfle TENDON END/BUTTRESS NO.~~
s.rrr, UNIT I I DATE OF REMOVAL "d? . DATE OF INSPECTION /O*Z.3-87 INSPECTED BY ( 7 . 5 . 4 . 1 . 1 ) & ( 7 . 5 . 4 . 4 . 3 ) B H END o r/ /Y I 135 'I 70 I . 140 ;r '4' a;:=3 .r1 >r ,3fr' I 210 I 280 I 350 I 420 I 490 I 560 I 630 l 700 I I I I I I I i I .. J. I *1 I I l I I I I 210 135 1 10.:-'z;,r 280 350 I 420 I 490 I 560 I 630 I 700 I 770 CUT END Remember to add the l inch for the marked line to the length of the wire. If the samples are removed, mark the location of removal here and on DS 10.3. ( 7
8) . .

n21 D2/ (;/
~~Measuring Device ,... I. D.~~
Rec al Date & "Z.O o o-Wire Pulling Ram I.D. 1-l )fJ Recal Date t.J)/I CORROSION CONDITION (Refer SQ 8.1) . A = EXCELLENT . J

B =GOOD .

c = FAIR Document the Corrosion for each * . D = USABLE 10 foot segment. . E = REJECTED (Pitted.) ) (?.S"Pd2t of.wire removal to DS a.o ,;t= ?1.l/.10/'2."J/'6?

Q.C. Review Title _
__ . *_* __ Level 71.Z:' Date __ A""ft._'2-'i"3'm......,.* ....._ __ > 7 .;41t;R.. a.-a./pse- ---... ) ) PSC PROCEDURE SQ *10. 5 CONTINUITY TEST' E.150 DATA SHEET 10.5 MAY 20, 1987 Page 1 of 1 .Revision O CONTINUITY TEST -INSPECTION DOCUMENTATION PROJECT 'PflL. IS AJJ ES SURVEILLANCE NO. s TENDON NO. ] 3 -I 8 TENDON END/BUTTRESS NO. YEAR UNIT l 9 8') l S/ft>P F 8l17T j ----Row/ ire No. Continuous 1 -3 ALL .. <?i: 2 -6 6K 3 -9 t:>K. 4 -10 5 -8 6 -6 7 -6 8 -6 L. .._ CJ):( 9 -8 ALL.. C!1 )!; 10 -10 /11.,1.. oK 11 -9 I ht..t.. 12 -6 I A L.L. 3 I At I.. Title Force if Over 9425 Broken "' :tf Al O!J f3 IVoµft PorJ r; /WO /.J ft NIJAJG }JONd. o,.; IE f'J",.i G µorJ* JVOl'J(1' /.JorJ,;" NtJtJ tf Row Wires --..----1 --3 2-6 3-9 4-10 5-8 G-5 7-6 8-6 '.H(<>.>t<.:-J---+-9 -8 COMMENTS Note that this fonn can be used to verify up to 17 individual wires in columnar fashion; if more than 17 _are to be verified or if the entire tendon is to be verified, then a row by row inspection shall be performed. Orient the anchorage sketch with the Heat Code Identification and note the wire number as it appears in each row starting at the left side in.each row. The Comments Area shall be used to identify particular wires or provide inspection remarks. Leve1_W , Q.C .* TENDONS -INSPECTION DOCUMENTATION PSC PROCEDURE SQ 11.0 RETENSION TENDONS DATA SHEET 11.0 MAY 20, 1987 Page 1 of 1 ;:... Revis.ion 0 l.ilRevision 1, 8-14-87 PROJECT ____ SURVEILLANCE NO. YE.AR 'if7 TENDON NO. D 3 -/ 8 TENDON END/BUTTRESS NO. I ,v*;11/i!... S Ho P r Bt.1(7 UNIT ..:1... I ---(9.2) ") 4-C) 1J. }f. .... iJ S'7 Concrete Temp. )..ff'tF Therm. No. STG.j.. Ambient Temp. 'to F. Therm. No. PK \f] Recal Date ff Recal Date f/i// QC Signoff 'J<l,)1...1 P/ 7,t,¥.. Jo/LJ/81) (9.4) Amount of Effective Wires (From DS 8.0 -8.3.7.3.) SC/ _ ___..._._ ___ _ (9.5.3) Ram ID ?'180 Recal Date ,7'2'8 EAl,l) Ram Area )f.)J. }4 J K =-3,260 Gauge ID / Recal Date 115( Daily Check ox ltJhJffl? CALCULATED FORCE FOR ELONGATION MEASUREMENT AND RETENSIONING Overstress shall not exceed 848 kips for a 9 0 Wire Tendon. (9.6.6.) PTF = "' g kips Pressure /()/0 psi (9.7.l) Step l = 35"0 kips Pressure psi Elongation '2.3'/ in. Step 2 = kips Pressure 'f03 psi Elongation ,5".21 in. LOF = '1,'f 7 kips Pressure '135"0 psi OSF = kips Pressure 562.0 psi Elonga 8.()00 in. AL OBSERVED FORCE AND ELONGATION MEASUREMENTS .2.1) PTF = 111'11 kips Pressure JO/o_ psi Elongation
~~A..C. in .~~
~~3.1) Step l = kips Pressure A3'o psi Elongation 3.3 in. (9.9.4.l) step 2 = c.oo kips Pressure l.fo'Jo psi Elongation~~
.!1-.3 in. (9.9.5.2) LOF = ld!J.. kips Pressure lf:j5o psi Elongation in. OSF = S38' kips Pressure 5,,.0 psi Elongation '1.o in. TOTAL ELONGATION (9.9.5.2) minus (9.9.2.1) = Lf-.Y in. /\ (9.9.6.2) Elongation Variation -r5 Ruler ID RI? Recal Date g)?.o/83 LD.(9.9.6.4) ELONGATION: Accept: @YES ONO Notify Owner: ,,v/lt (9.10.5.l) ACTUAL LIFT OFF VALUES: (9.10.5.2) CIRCLED Stack #1 -l If S" ca'o Stack fJ2 -l Actual 1 'f S 'ift:> psi 2 t.l-5 <.. o
~~2 2 1/-S' o psi 3 ¥-5(,0 . 3 3 Lf-5(,0 psi ( 9 .10. 6) Required Liftoff kips Actual Average lf S '? psi -l./.350To fbfp G8t>K1fJ (9.10.6.2)~~
FORCE: Opposite End 7/r./ kips.This End io kips, TOTAL LIFTOFF: Acceptable f6l.YES ONO
~~Notify Owner: ...v/,+ NCR No. N/A-/,lJ-10/zJ/?IJ~~
~~')/.?I-. 10/"J.Jfn )j.?J. '" Additional broken/missing wires A/ONF Amt. 0 * (TRANSFER AMOUNT AND LOCATION TO DATA SHEET 8.0)~~
~~NCR No *. AJ/lt (9.10.9.l)~~
(9.10.9.2) (9.10.9.3) (9.10.9.4) Final Shim Stack Height ill fu.oS: 112 (o,05' ' Protruding Unseated Wires (from OS 8.0) Seated al} Unseated 0 e/j# . . Additional Protruding/Unseated Wires A1n 41£ A151 1°'/f 'h4TI.* YT (TRANSFER AMOUNT AND LOCATION TO DATA SHEET 8.0) Zl* Q.C. Review Title 7 TENDONS -INSPECTION DOCUMENTATION PSC PROCEDURE SQ 11.0 RETENSION TENDONS DATA SHEET 11.0 MAY 20, 1987 Page 1 of 1 A. Revision O LD.Revision 1, 8-14-87 SURVEILLANCE NO. E5° -------PROJECT TENDON NO. /) 3 -18 .I /Jcr1R. TENDON END/BUTTRESS NO. r/El.DL C: Bc.J/T , YEAR 8'7 UNIT :j_ ---(9.2) Concrete Te.T!lp. Ambient Temp. 32 F Thet"m. No. S/1-2.. Recal Date z/8' /F:..,8'" 3'2 F. Thet"m. No
~~PK 'f 2... Rec al Date~~
...... 8 ..... ..,. ,a::_-=:::.= QC Signoff ti 1ctz:; '(r;I (9.4) Amount of Effective Wires (From DS 8.0 -8.3.7.3) _ __,8'-+'l--=----.,.....- _ (9.5.3) Ram ID Recal Date ;l"'(pfi C:A.J./) Ram Area K =-/.'178 Gauge ID Recal Date /)IJ/t.YOll vre-Daily Check __ _ CALCULATED FORCE FOR ELONGATION MEASUREMENT AND RETENSIONING Overstress shall not exceed 8 4 8 kips for a 9 O Wire Tendon. (9.6.6.) PTF = 14/fl kips Pressure 1000 psi (9.7.l) Step l = 3SO kips Pressure Z3S°'O psi Elongation 2.3'/ in. Step 2 = 600 kips Pressure Yo z.o psi Elongation
~~5. in. LOF = b75' kips Pressure 1./520 psi OSF = kips Pressure 3.0DO in. OBSERVED FORCE AND ELONGATION MEASUREMENTS 2.1) PTF =~~
kips Pressure ;r;e>o psi Elongation 2.'IS'"in. ( .3 .1) Step 1 = Pressure 23S-O psi Elongation in. (9.9.4.1) Step 2 = {pt;O kips Pressure psi Elongation s.o in. (9.9.5.2) LOF = C,75" kips Pressure 9S:"ZO psi Elongation S,'fS-in. OSF = Pressure ,£6/0 psi Elongation t4./15"in. . TOTAL ELONGATION (9.9.5.2) minus (9:9.2.l)
s in. A (9.9.6.2)*
Elongation Variation TS Ruler ID ,e21 Recal Date L.D.(9.9.6.4) ELONGATION: Accept: ONO Notify Owner: ..v,/1'1-r , (9.10.5.1) ACTUAL LIFT OFF VALUES: *. (9.10.5.2) CIRC-LED Stack til -1 Stack tl2 0 Actual l ?:Zi"'O psi 2
~~2 2 .~~
psi _ 3 't79Q * **-7 3 47@ psi Required Liftoff 1 Actual Average 'f7SO psi . . -1 ,.1. 'i..,., (9.10.6.2) FORCE: Opposite End 7J.!i.kips. '.j:OTAL TENDO?:lb'tlkips LIFTOFF: Acceptable ONO Notify Owner: -V/A-NCR No. lt;.,.tDf1:>m (9.10.6) ( 9 .1 O
9 ; l) Additional broken/missing wires NDP tf .Amt.. 0 En gr. Not.if ied: -v/A-:'Ji'f ;Pr (TRANSFER AMOUNT AND LOCATION TO DATA SHEET 8. 0)

NCR Ho. Al/A-* (9.10.9.2)
Final Shim Stack Height fJl s;g. ii2 S:8' ' , * (9.10.9.3) Protruding Unseated Wires (from DS 8.0) Unseated 0 . . . 0;j jJ}, tf/z nlL /: 'I: Additional Protruding/Unseated Wires ,1..10A/t;, "'-... \ (TRANSFER AMOUNT Am> LOCATION TO DATA SHEET a .0) YI; . A-RE: A\S\ \o._,5 MAl'L-Q.C. Review __ . ___ Level -IQ: Date _..;..J )_' __ Title . &
,q')J>.

FF FORCE IlfSPECT!Oll DOCUHENTATIOV PSC PROCEDURE SQ 9.0 MONITOR TENDON FORCE DATA SHEET 9.0 MAY 20, 1987 Page 1 of 1 * /\.Revision 0
1, 8-14-87 c1s3 PROJECT PA LISA bC:S SURVEILI.ABCE ?110. s YEAR 8 7 .=....:.--- T Elrnml BO. A<:;,, TE?iDO?f EMD/'BUT'mESS HO. S!-\of" IA svrr U?lIT .:L I ---< 9 .2) Conc.rete Temp. F. Thu:m. !lo. SM-7-Recal Date 't /g)a-8= Ambient Temp. 50 F. Therm. !fo. fKl.f-2-Rec.al Date ct/%/'a"S'° (9*.4) Amount of-Effective Wires (From DS 8.0 -8.3.7.3) 'fO '"""""" ........ ____ _ (9.5.l) Ram ID '11'[0 Rec.al Date J"o8 t:ND Ram Area li'l."113 lC= Gauge IDre>R,.uiy:#"'2. Reeal l)Al'.I.'( U'PON use= Daily Checl: _O;;;.;I< ___ _ (9.6) Shim Stack Height ill 6.'35 02 6.35 Ruler m . Recal. Data Individual Shims: S.tack 11 3 '/.+ 3 I Stack #2 "'3./f ,"3 -) ' &_cg. 7 .2) Tendon Lift.off Overstress Force 8'f'a kips Pressure 509V psi (Tendon Overstress shall not exceed 848 kips for a 90 wira tendon.) kips *f210 psi -( 9PF) '57"!; kips . ( 9 SPF) ho5 kips (PF) 3850 psi =tobS psi * (9.8.S.3) ACTUAL LIFTOFF: (9.8.5.4)
~~circled Stack /Jl -1 '-/2. 7o Stack #2 -1 Actual l 'f 270 2 iZ.7o~~
2 2 'l27o ea 3 t.tz

3

3 'IC70 '1Z'I01zl*k?

Actual Average

FORCE (opposite end) fZ. kips FORCE (this end) 1';3?: kips E>3't This Tendon -ACTUAL AVERAGE LIFTOFF FORCE 638 03'9 kips ... *' I Q' a **c..1*1'"7 . (9.8.6.3)
(9.8.6) &c9.8.6.l) &c9.6.6.2> (9.8.7.l) LIFTOFFS -See (9.8.6) and (9.8.6.l) REQUIRED LIFTOFF:. PRESSURE. lfo"5 to '+270 .psi .FORCE 60.5 to kips e617&z,/S7 Acceptable D NO * ** .* A.ALV Beyond 6t. of (PF b O'ri:s Notify Owner BB 10/eo/i/ A.AL V Below ( 9 5 PF ) YES 129.No
DE'!ENSIO?l DYES j3NO NCR Ho * .vJ4: I : ' ADJACENT TENDON LIFTOFF REQUIRED A/O Tendon /Jl .,vJA. , Notify Owner . .N /;4 Tendon #2 #/A-RES ET SHIM STACX HEIGHT: IJl 'stack A/ ltt tJ2 Stack A.1/A-7 ; (9.8.8.3)
(9.8.8.4) NET.J ACTUAL LIFTOFF VALUE: (9.8-.8.5) Circled Stack "/il -l Stack 02 -l Actual l "1.1/,4 2 2 ..v/A 3 3 ..vµ -3 . ..:; . Actual' Average * '11 FORCE (opposite end) .#/..4-FORCE (this ___ p_s This Tendon -HEW ACTUA£'AVERAGE LIFTOFF FORCE A.I 'A kips (9.10) ADJACENT TENDON LIFTOFF (9.10.3) #1 Accept .N'f1* Unaccept:abla ( 9 .10. 3) 02 Accept N Unacceptable Hoti£y OWner &/ft Q.C. Review J:f. "!;. Level IIC
~~Data //-/J-8'?~~
'!itla .. . n \\\ 1* OFF FORCE INSPECTION DOCUMENTATION PSC PROCEDURE SQ 9.0 MONITOR TENDON -FORCE QATA SHEET 9.0 MAY 20, 1987 Page 1 of 1 I\ Revision O L.Q.Revision 1, 8-14-87 E l5'f PROJECT ___ ____ _ SURVEILLANCE NO. 5 YEAR TENDON NO. S?'Ac TENDON ENDtBumEss No. r/ELt/.!¢' Bvrr mn:T-.:L tf'f 7 --. c-.-Si nof (9.2) Concrete T_emp. F. Therm. No. S.A.4-Z. Recal Date 'f Ambient Temp. F. Therm. ?lo. PJ<'f2.. Recal Date '(a'Jig.: (9.4) Amount of Effective Wires (From DS 8.0 -8.3.7.3) _ _..'JJ...:.O.._ ___ _ (9.5.1) Ram ID Recal Date 'J'OB *ND Ram Area -/.'f7'? *Gauge ID Fo!<llft=#2. Recal Date PAIL( OAJ US[ Daily Check ---:0:.:..'IS...__ __ (9.6) Shim Stack Height iJl 6.1 02 6.1 Ruler ID RZ..I Recal Date 9/w/'?(6 Individual Shims: Stack ill _....;..3,,.. 1 .,.,3 ____ ._ Stack '/J2 3/ 3 ' .&,c9.7.2) Tendon Liftoff Overstress Force 84)1 kips Pressure 5670 psi (Tendon shall not exceed 848 kips for a 90 wire tendon.) (9PF) . (95PF) 6G>S""kips (PF) . 636 kips (9.8.5.3) (9.8.6.3) (9.8.6) &c9.8.6.1> .&c9.6.6.2) (9.8.7.1) (9.8.8.3) (9.8.8.4)
* .. _ ... * 'le SO psi ¥2 bCJ psi * (9.8.5.4)
~~circled Stac.lc 7 #2 .-. 1 Actual l '72aoo 2 2 'f3oo 3 . 3 Actu age~~
~~9300 FORCE (opposite end) & 36 kips FORCE (this end) 6*¥g kips This Tendon -ACTUAL AVERAGE LIFTOFF FORCE -1b3f kips . 63 es rz./1/S'l LIFTOFFS -See (9.8.6) and (9.8.6.l) . REQUIRED LIFTOFF:.~~
~~PRESSURE . 'fo SO to '/Z{,O 0 psi .FORCE 6 0 S' to 6 3h kips Acceptable §n:s. ONO * ** .... . * . AALV Beyond of (PF b . O"ris Notify Owner AALV Below ( 9 5PF) YES~~
~~DETENSION OYEs f.2S,?lo NCR~~
~~ADJACENT TENDON LIFTOFF REQUIRED .A/0 Tendon :f)l* ,c.'/A-. * $$. ?lot if y Owner~~
Al/ It Tendon tJ2 * * 'er! RESET SHIH STACX HEIGH:r: iJl Stack . :/)2 Stack ':;:/,4-fJ rJ NE'..J ACTUAL LIFTOFF VALUE: (9.8 .* 8.5) Circled Stack '/Jl -1 *#/fr Stack 02 -l ¥ Actual 1 Ill. 2 2 A1 2 /4-3 #IA-3 . Ai'ffe 3 /V I Actual Average

FORCE (opposite end) '41/k FORCE (ehis This Tendon -?lEtJ LIFTOFF FORCE AIQ+ kips } (9.10) ADJACENT TENDON LIFTOFF (9.10.3) 01 Accept (9.10.3) :/)2 Accept Title .*. Unacceptable Unacceptable Al Notify OWner # /Il-l Level -::W::

Date )/-IJ-'62 .
IAJFO r PSC PROCEDURE SQ 9.0 MONITOR TENDON FORCE DATA SHEET 9.0 MAY 20, 1987 Page 1 of 1 J\ Revision O Ll..lRevision 1, 8-14-87 f.ISS OFF FORCE INSPECTION DOCUMENTATION PROJECT SURVEILLANCE NO. YEAR ?sf ...;;..._ __ ] 7 Ac.. UNIT :J_ ---si-toP 7 TENDO?:l NO. TENDO?:l END/BUTTRESS NO. (9.2) Concrete Temp. 3'2. F. Therm. No. S/IA-2. Recal Date Ambient Temp. 32.. F. Therm. No. PK'f'e.. Recal Date (9.4) Aniount of Effective Wires (From DS 8.0 -8.3.7.3) 90 (9.5.1) Ram ID Cft'a'D Recal Date ;Top E#/) Ram Area-l'f_,9,......-b-1.,,.3--K-=--3.Zf,0 Gauge ID FMNc(# 'Z. Recal P,4;t,Yv;::t:JAJ v% Daily Check OK Shim Stack Height Cl ;:,,;o tJ2 f,,70 Ruler ID R2/ Recal Date ctf-z.o/8% Individual Shims: Stack til 1,,1,, 1/S',* 4-Yz. Stack #2 I,, 't 1/J ' &.<9. 7 .2) Tendon Liftoff Overstress Force S 'ti' kips Pressure 56ctO psi M1rfrr7 (Tendon Overstress shall not exceed 848 kips for a 90 wire tendon.) n.M.-** (9.8.5.3) (9.8.6.3) (9.8.6) &c9.8.6.l) &c9.6.6.2) (9.8.7.l) (9.8.8.4) ( 9PF) 573 kips . ( 9 5PF) S-kips (PF) b 3f> kips ... 3%S"o psi Yo&5 psi Lj"2.. '"70 psi IJtJ,a ACTUAL LIFTOFF: (9.8.5.4)
~~circled Stack* tJl -1 Stack f}2 -11 Actual l 2~~
2 2 .. 3 3* 3 'f4j_O Actual verage ':i'iJO e£.t/tlq_ FORCE (opposite end) kips FORCE (this end) ""o kips This Tendon -ACTUAL AVERAGE LIFTOFF FORCE kips fll LIFTOFFS -See (9.8.6) and (9.8.6.l) REQUIRED LIFTOFF:. PRESSURE. 10"£ to '/270 .psi .FORCE 6 OS"to 63.G kips Acceptable D NO * *." * .** . *
~~AALV Beyond 61. of (PF b .~~
~~18JNO Notify Owner N/A-Rb1d27}9!J J.4V Below ( 9 5 PF) YES 18)NO DETENSION DYES NCR No. 1"4 T=r;--Notify Owner~~
~~H'/A-Tendon iJ2 ,.c1/A-* ADJACENT TENDON LIFTOfF REQUIRED ,Vo . Tendon iil . ...vLA--RESET SHIH STACX HEIGHT: iil . .Al/A-ii2 Stack..~~
~~f!I!> NEW ACTUAL LIFTOFF VALUE: (9.8.8.5) Stack iil -l ...VM Stack tJ2 -l '11/4 2. ..V/A 2 N/A-3 N'/d-3 NJ,4 r r .~~
~~Actual Average FORCE (opposite end) Al/A.~~
FORCE (this end) This Tendon -NEW AcTU"'""lLA:VERAGE LIFTOFF FORCE -----tJ1 '1z:z/r1 (9.10) ADJACENT TENDON LIFTOFF Unacceptable (9.10.3) ill Accept (9.10.3) ii2 Accept unacceptable Notify owner Q.C. Review _/J_._'i:_, Level III:* Titla ... -. Data ____ _ 11 /-; {g7

~~OFF. FORCE INSPECTION DOCUMENTATION PSC PROCEDURE SQ 9.0 MONITOR TENDON DATA SHEET 9.0 MAY 20, 1987 Page 1 of 1 /\Revision 0 L.D.Revision 1, 8-14-87 PROJECT~~
~~__ S __ A-'-b-* E"-""5 ___ _ SURVEILLANCE NO. __ S-_. ----TENDON NO. 77Ac.~~
TENDON' END/BUTTRESS NO. r/Et.i.J/e'Zirr l YE:AR 8 7 U?lIT .:J_ ---( 9. 2) Concrete Temp. F. Therm. No. Sfaf-2. . Recal Date q/ 'if L

Ambient Temp. :

Therm. No.-PK lf2.
Date j S $' . Amount of Effective Wires (From OS 8.0 8.3.7.3) (9.5.l) * '?185' Recal Date -:TaB END R3m Gauge ID rt:JRNEY:#= r Recal D?te qy LJSIF Daily Check oJ<. (9.6) Shim stack Height tll Individual Shims: Stack tll 112 --1alL_ Ruler ID R2.I Recal Data %'2 TW:z. Stack tJ2 'h., I, 'lz. 4 I i >> * &.<9. 7 .2) Tendon Liftoff Overstress Force 8'ctg' kips Pressure 56 70 psi (Tendon shall not exceed 848 kips for a 90 wire tendon.) (9PF) !:J73 kips _ (95PF) f,oS kips (PF) kips (9.8.5.3) (9.8.6.3) (9.8.6) &c9.a.6.l) &c9.6.6.2> (9.8.7.l) (9.8.8.3) (9.8.8.4)
3 psi tf-oS"t:)

psi i-'260 psi ACTUAL LIFTOFF: Stack ill -l 2 '60 3 LIFTOFFS -See (9.a.6; and (9.8.6.l) . REQUIRED LIFTOFF:.
~~PRESSURE* fOSO to -FORCE C:,o 5° to b '3G kips Acceptable 0No * ** .. AALV Beyond of (PF b O'ri:s '8No Notify Owner "'J/11-AAL V Below ( 9 5 PF ) YES l8J NO~~
DEIENSION DYES 25}No NCR Ho .MIA-.ADJACENT TENDON LIFTOFF REQUIRED 1£ 0 Tendon Dl Notify Owner

Al/A-Tendon iJ2 __ ...v..,1.-'A-;;,..._
~~__ _ RESET SHIH STACX HEIGH:r: ill Stack .v(A.. 02 Stack M:;+ ' NEW ACTUAL LIFTOFF VALUE: (9.8.8.5) Circled Stack tJl -t Stack 02 -l Actual 1 2 Ji'lr 2 N~~
2 M 3 &if A -3 .#//1-3 .M 'A-. Actual Average * #/A-FORCE (opposite end) Al/+ kips FORCE (this end) AllA kips This Tendon -NEW ACTuAL AvERAGE LIF'IOFF FORCE ..JIA-kips I (9.10) ADJACENT TENDON LIFTOFF C 9 .10. 3) 01 Accept Unacceptable . I (9.10.3) 02 Accept ..LJ!./A-Unacceptable ?lotify Owner Al/A-c s* f z
~~! !J'3It(1--if1?~~
'122{'7[} . . Title .*.

11f-,,fr7 r
PSC PROCEDURE SQ 9.0 MONITOR TENDON FORCE DATA SHEET 9.0 MAY 20, 1987 Page 1 of 1 EIS} FORCE INSPECTION DOCUMEN'l'ATION I:\ Revision O LD.Revision 1, 8-14-87 PROJECT __ SURVEILLANCE NO. __ .S-____ _ YEAR 8( ----TENDON NO. tt2. bF TENDON' END/BUTTRESS NO. Sl-lof' It= "BLJTT UNIT ::1... I ---- (9 * .2) Concrete Temp. __5_Q_F. Therm. No. S,Nl-2. Recal Date '}
Ambient Temp. Therm. No. Pk 'le.. Recal Date Cf f 8 t41ob<1l<n (9.4) .Arriount of Effective Yires (From OS 8.0 -8.3.7.3) r (9.5.1) Ram ID 91'60 Recal Date "Jo8 Ram Area l'li.wrJ K= -32(,0 Gauge ID FoRllG'/it:2..
Recal Date DAIL1 uf'oN u$C" Daily Check of( Shim Stack Height -/J1 5.2.o tJ2 5.20 Ruler ID R2 I Recal Date l'I Individual Shims: Stack Cl Lf-/':r., Yz; 1/9{ Stack -/J2 Y. Y.?.. Yz Ya-r f!/J.10 1 '1 I . &,c9. 7 .2) Tendon Liftoff Overstress Force BLf'?: kips Pressure Sb 90 psi . (Tendon Overstress shall not exceed 848 kips for-a 90 wire tendon.) (9.8.5.3) (9.8.6.3) (9.8.6) &c9.8.6.l) &c9.6.6.2) (9.8.7.1) (9.8.8.3) (9.8.8.4) (9PF) 573 kips (9SPF) bOS kips (PF) . 630,, kips . 3 g So psi psi 4-'27 a psi 0 I ACTUAL LIFTOFF: Stack Cl -l 2 '860 3 'it.f co LIFTOFFS -See (9.8.6) and (9.8.6.1) !iAhctfr::/1 REQUIRED LIFTOFF:* PRESSURE. to 927dpsi .FORCE 60S to f)!!f.f!J. Acceptable 0No * *, ...
~~AALV Beyond of (PF b gj,No Notify Owner * .-v/,i). I .AALV Below ( 95PF) YES DETENSION DYES NCR : ADJACENT TENDON LIFTOFF~~
,.UO Tendon 111 ...v/A--Notify Owner-. #tA:_ Tendon tJ2 ,,.;/A eh._10 1 RESET SHIH STACX HEIGHT: tll Stack ..,,.v/A-t)2 Stack .AJ/A-' . , NEW ACTUAL LIFTOFF VALUE: (9.8.8.5) Circled Stack 01 -1 Stack 02 -l Actual l 3 Al/A-3 . 3 Actual Average FORCE (opposite end) FORCE (this end) kips This Tendon -NEW ACTUAL AVERAGE LIFTOFF FORCE kips (9.10) ADJACENT TENDON LIFTOFF (9.10.3) tJl Accept *Unacceptable / (9.10.3) tJ2 Accept A/, Unacceptable N Notify Owner #/A-' Q .C. Review _ _.'...._.-.-. __ Level* '7fI:.
~~Data /1-13 Title ... -11 /-,~~
FORCE INSPECTION DOCUMENTATION PSC SQ 9.0 MONITOR TENDON FORCE .DATA SHEET 9.0 MAY 20, 1987 . Page 1 of 1 !\ Revision 0 1, 8-14-87 *158 PROJECT /._:>>9.......__t:J_E_S ________ __ SURVEILLANCE HO. s YEAR 87 ---'f2lJr TENDO?l bTO. TENDO?l END/BUTI'RESS HO. F1c1-D/D Hu7T IDlIT .:L -, ---(9.2) Concrete Temp. 5o F. Therm. No. RecalDate q/'8/%% Ambient Temp. S 0 F. Therm. N'o. "f>k 4-2 Recal Date ___ G ........ (i .... ( 9 .. 4) Amount of Effective Wires (From DS 8.0 -8.3.7.3) qO (9.5.1) Ram ID 'lJ8S Recal Date J"o13 Ram Area ..... -b-0-9--lC-=--/. 'llS , *Gauge ID Recal Date DA\LY VPoN use-Daily Check oJC.. / o/13/"6' * *
~~. I I tll~~
'/J2 *. &o Ruler ID B'21 pate eP>-o 13. Individual Shims: Stack fll 't'h., "t', I Stack tJ2 :/'# l I / * * . -. &,c 9. 7. 2) Tendon Liftoff overstress Force &lf-g kips Pressure Sb 70 psi 10/,3/'}fj (Tendon Overstress shall not exceed 848 kips for a 90 wire tendon.) F' (9PF) 573 kips _ (95PF) .:;oS-kips (PF) f,'36 kips psi 4;? 5"0 psi lf'.2(:,0 psi (9 .8 .5 .3) ACTUAL LIFTOFF: (9. 8 .5 .4) :circled (9.8.6.3) (9.8.6) £c9.a.6.1> &c9.6.6.2) (9.8.7.l) (9.8.8.3) (9.8.8.4) Stack i11 -1 4200 Stack #2 -1 Actual 1 2 lf2 '2.o 2 2 'IZza 3 4ZZo 3 3 "/220 Actual Average * 'IZI 3 FORCE (opposite end) kips FORCE (this end) {,'2'f kips This Tendon -ACTUAL AVERAGE . LIFTOFF FORCE kips LIFTOFFS -See (9.S.6) and (9.S.6.1)
~~REQUIRED LIFTOFF:.~~
~~PRESSURE. 'fOS"O to stz,o*psi °FORCE bO s-to 6 kips J3i Acceptable D NO * ** * .** AALV Beyond 60:. of (PFb Notify Owner ...v/A e.J 1-ffh7 .MLV Below ( 95PF) YES 1:3No DEIENSIOH DYES o NCR~~
ADJACENT TENDON LIFTOFF REQUIRED AIO Tendon £'!1 A/ A-N'otify Owner

N/A-Tendon #2 RESET SHIH STACX HEIGHT: 01 1 Stack A/hr -02 Stack --"'"+J'e"---
~~7 (9.10) ADJACENT TENDON LIFTOFF * (9.10.3) £'!1 Accept* Unacceptable -$_:4 * (9.10.3) '/J2 Accept . Al. Unacceptable ?loti£y owner A/4+ ' Q.c. Review ?l*::t°77'1:.44 Level III~~
~~Data IJ* 13 Title ... -111Gil., Q./J. , r TOFF FORCE INSPECTION-DOCUMENTATION PROJECT ___ P .........~~
'lt_L_l...;S-..A_l>_£_S ____ _ PSC PROCEDURE SQ 9.0 MONITOR TENDON FORCE DATA SHEET 9.0 MAY 20, 1987 Page 1 of 1 * /\.Revision O 1, EIS9 SURVEILLANCE NO. s YEAR -----TENDON No. 6 s F' TENDON END/BuTrREss No. s I F >>u n mn:T .::1_ I -----( 9. 2)
~~. Q.J!!i .Aniount of Effective (From DS 8.0 -8.3.7.3) i 't7 (9.5.1) Ram ID ?185 Recal Date ;;TD./3 EAIJJ Ram Area/ .60 K= *Gauge IDFtJRNt:.Y*Z..~~
~~Recal Date oSE Check vry_:: Shim Stack Height 1>1 7.5[ 02 Ruler ID R2.I Recal Data !§ Individual Shims: Stack #1 /,I, l,lf'h.1 Stack 112~~
~~I, I, I ,l./Y-z..~~
r;/;10 I > a 1 . ,&c9. 7 .2) Tendon Liftoff Overstress Force . ]2.0 kips Pressure 5 '{qo psi (Tendon Overstress shall not exceed 848 kips for a 90 wire tendon.) (9PF) S73kips . (95PF) '10S-kips (PF) . 6 kips eJJE/:d:E.
~~3Ff'fC> psi fc:?So psi fZ60 psi (9.8.5.3)~~
~~ACTUAL LIFTOFF: II (9.8.5.4)~~
-circled Stack tll -; Stack "112 -; 'f t:J 3 Ljlf '/O 3 O . 3 _ Actual verage '/99Q . FORCE (opposite end) ,l, 7 ( kips FORCE (this end) G.b3 kips This Tendon -ACTUAL AVERAGE LIFTOFF FORCE febJ kips LIFTOFFS -See (9.8.6) and (9.S.6.1)
~~-REQUIRED LIFTOFF: PRESSURE. 'foSO to .FORCE 6oE;° to kips (9.8.6) Acceptable OHO * *, **.-* * &.c9.8.6.l) A.AL.V Beyond of (PFb Oil:s Notify Owner IJl/4 * .&. ( 9. 6~~
6

2) .AliL V Below ( 9 5 PF ) YES

DETENSIOH 0 YES j&NO ?:lCR ?lo. Al/""1 (9.8.7.1)
ADJACENT TENDON' LIFTOFF REQUIRED Tendon ill .v/4 -. Notify Owner . A//'4 Tendon il2 ,,v/A * ( 9. 8. 8. 3) RESET SHIH STACX HEIGH:r: /Jl Stack ol\lA-iJ2 Stack IV/,.+ o c(7 . r ; (9.8.8.4) NEW ACTUAL LIFTOFF VALUE: Stack 01 -1 41?4 Stack iJ2 -l A1/4 Actual 1 _......__ 2 o{/M. 2 __i1A_ 3 k/-1 3 . 2 3 /'/, . Actual Average FORCE (opposite end) FORCE (this end) This 'tendon -HEW ACTUAL AVERAGE LIFTOFF FORCE (9.10) ADJACENT TENDON LIFTOFF (9.10.3) 01 Accept (9.10.3) #2 Accept '?itla ... -;11/4
~~Unacceptable~~
~~=* .N'/fr Unacceptable ...v. Notify OWner I Level -;JtJ:~~
Date

I 3 ' &
IAJFO *t: MONITOR TENDON FOPCE DATA SHEET 9.0 MAY 20, 1987 Page 1 of 1 J\ Revision O LD..Revision 1, 8-14-87 O.JECT ""PA L \ ES SURVEILLANCE HO. s YE.AR 2jJ F (Cc FORCR !?ISPECTl'.ON DOCUMF:!rl'ATION ---TENDON END/BUTTRESS NO * .t="/eLD /5** 'E"'TT UNIT :2_ I ---TENDON NO. ( 9. 2) Concrete Temp. '70 F. Therm. No. SM-Z. Recal Date Ambient Temp. iO F. Therm. Ho. ,P/,::"fZ.. Recal Date -cffl[f (9-.4) Amount of Effective Wires (Ft"om DS 8.0 -8.3.7.3) &7 (9 .5 .1) Ram ID 9/EO Recal Date jio'B eNT:> Ram
Gauge ID Recal Data l>A1t.y ON uSE"' Daily Check _c .... 1<. __ _ (9.6) Shim Stack Height t!l 7.b°S 02 l,C,5' Ruler ID RZI Recal Data W?.o/n Individual Shims: stack 'l'a 1 I 1 I /1 1 'l-'I?.

stack tJZ it, I ,.1 1 I,. f!-z.,, ' &cg. 7 .2) Tendon Liftoff Overstress Force jl,o kips Pressure .!(500 psi (Tendon Overstress shall not exceed 848 kips for a 90 wira tendon.) ( 9PF) 5 73 kips . ( 95PF) 005 kips (PF) .

6 36 kips

3850 psi .. psi 'f-270 psi (9.8.5.3)
~~ACTUAL LIFTOFF: (9.8.5.4)~~
~~circled Actual 1 $2520 * (9.8.6.3)~~
(9.8.6) &c9.8.6.1> &c9.6.6.2) (9.8.7.l) (9.8.8.3) (9.8.8.4) 2 YSoo Stack fil -1 2 l/So o 3 't'5oO co 3 Ysoo Actual Average FORCE (opposite end) 66 3 kips FORCE (this end) G 7/ kips This Tendon -ACTUAL AVERAGE LIFTOFF FORCE 66 7 kips LIFTOFFS -See (9.8.6) and (9.8.6.l) REQUIRED LIFTOFF: PRESSURE. 't06£i to 'JZ70psi .FORCE bo5 to b3k> kips Acceptable L'8lns. OHO * :* _. ... *
1 h*'--AALV Beyond of. (PF b 0 L81No Notify Owner ,.._,;14-/ 00 :o * *.'-A.AL V Below ( 9 5 PF) ll:S DE'!EN'SIOH 0 YES NCR Ho * ....v/1 : ADJACENT TENDON LIFTOFF REQUIRED ...uo Tendon IJl .V't Notify Owner * ,Jti,f. ;tendon 82 .v_A

RESET SHIH STACX HEIGH:r:
~~Al/A -02 Stack ,vJ4. e/J~~
' > I ACTUAL LIFTOFF VALUE: Stack Ol -l Al/14 Stack #2 -l ,v/14-. 2 ""'/A 2 3 A1/Jt 3 #/A-v . -Actual Average FORCE (opposite end) ..J/,+ kips FORCE (this end) This Tendon -HEW ACTUAL AvERAGE LIFTOFF FORCE (9.10) ADJACENT TENDON LIFTOFF ( 9 .10. :3) Ol Accept Unacceptable .
~~2 Unacceptable OWner .U,)k Title ... .. *----* -ill 'l*ll/-t"J Fl'P1J. /AJFO~~
FORCE INSPECTION DOCUMENTATION PSC PROCEDURE SQ 9.0 MONITOR TENDON FORCE DA_TA SHEET 9. 0 MAY 20, 1987 Page 1 of 1 I\ Revision O 1, 8--14-87 E lo/ PROJECT '°Pf-L. \ SA. "'::>ff: S SURVEILLANCE NO. 5 . YE.AR 8{7 TENDON NO. J tf=Br TENDON' fillD/BUTTRESS NO. &rr -UNIT _:L.. __ _ (9.2) Concrete Temp. fO F. Therm. No. S,f:f-2 Recal Date Ambient Temp. 'lo F. Therm. Ho. Pk: 'IZ Recal Date f.8'@3'" * (.9.4) Amount of Effective Wires (From OS 8.0 -8.3.7.3) 11-PEI< END (9.5.1) Ram-ID ?/85 Recal Date t7l)8 *N/') Ram Area K=-4178' *Gauge ID Recal O;ite /)/111...Y oll o5F Daily Check . Shim Stack Height tll 5".75 tJ2 .S:7S-Ruler ID l(.2/ Recal Data vzo/8'£--' Individual Shims: Stack f}l . Yfz..
Stack tJ2 (, '/Yz._ 1 &.(9.7 .2) Tendon Liftoff Overstress Force kips Pressure 5550 psi (Tendon Overstress shall not exceed 848. kips for-a 90 wire tendon.) -(9.8.5.3)

(9.8.6.3)
(9.8.6) &c9.8.6.1> &c9.6.6.2) (9.8.7.l) (9.8.8.3) (9.8.8.4) ( 9PF) 573 kips . ( 9 5PF) GoS-kips (PF) kips t,b_t 38'Y"c? psi <fo50 psi psi ACTUAL LIFTOFF: Stack tJl -l 7"Y2 O 2 l(S'Z o 3 $19ZO (9.8.5.4)
circled Stack tl2 -l Actual 1 ¥?1Zo 2 2 41z:20 3 3 71'/C.o Actual verage StYZo FORCE (opposite end) &07 kips FORCE (this end) 66? kips This Tendon -ACTUAL AVERAGE LIFTOFF FORCE 639 kips LIFTOFFS -See (9.8.6) and (9.8.6.l) REQUIRED LIFTOFF:.
PRESSURE . t;oSo to '-/-260 °psi .FORCE 6 oS-to 63 6 kips /0 'Z . Acceptable . D NO * * ** .. * . * ,.J, q'f,,,, AALV Beyond of (PFb Notify owner A(IA .AALV Below (95PF) YES DETENSION' gn;s Duo NCR No.Aft : ADJACENT TENDON LIFTOFF REQUIRED IYt' Tendon tJl ..Nffe ........... "Pe'li?. Sc.HCt>._,L.C -Notify Owner-*Al/,+ Tendon tJ2 rV//l
~~RESET SHIH STACX HEIGH!': IJ1 1 Stack ttj# tJZ StaJk fi{ffe NET..l ACTUAL LIFTOFF VALUE: (9.8'.8.5)~~
~~Circled Stack IJl -l Stack tJ2 -l Actual 2 2 3 3 N'/k 3 .d/,. Actual iverage~~
~~FORCE (opposite end) .:::pt_ FORCE (this end) .Al/4-kips This Tendon -NEW ACTUAL AVERAGE LIFTOFF FORCE flA' kips (9.10) ADJACENT TENDON LIFTOFF (9.10.3) tJl Accept~~
_ Unacceptable .tfl/A-(9 .10.3) tJ2 Unacceptable Hotify OWner Q.C. Review Level ::rz;t::* Date '!itla .*. PSC PROCEDURE SQ 9.0 MONITOR TENDON FORCE DATA SHEET 9.0 MAY 20, 1987 Page 1 of 1 Revision O ill.Revision 1, 8-14-"87 * ('72. FORCE INSPECTION DOCUMENTATION PROJECT -PA\.....\ SURVEILLANCE ?lO. YEAR _en'-. _,_____ TENDON END/BUTTRESS NO. FJ£L) /'B 6'-':rf UNIT _:::L __ _ I Q.C.Signof TENDON NO. (9.2) Concrete Temp. 5'1 F. Therm. No. ,..,.,9 Recal Date
~~)/.')./.Joh'i'/r?~~
Ambient Temp. l.fi F. Therm. Ho. PK\.fS Recal Date g')L1/ga-. )1.).10/i.t/'(2 (9.4) Amount of Effective Wires (From DS 8.0 -8.3.7.3) 'i3'8 Jl-?.i11/z.SJi') (9.5.l) Ram ID 9/?0 Recal Date *JJ)P/: :r"!J Ram Area K= -3.260 >P/1P/?d't'J
~~Gauge ID~~
+ t Recal D11te P/tJi..Y (7,IJ Daily Check t:>J; ),i;.AI." 10/u/f/ ; 6) Shim Stack Height tJ1 C,,tf-5 tJ2 t.. lfS 11 Ruler ID R. I '7 Recai Data '?/z,/'l'!' . Individual Shims: Stack tJl 4 \. Stack fl2 lf-t ;¥ J.J-1() /°t.f!is-? 'Jl)l.,&/i.ifn ! * )I i4 .&.cg. 7 .2) Tendon Liftoff Overstress Force S2.2 kips Pressure 55GO* psi (Tendon Overstress shall not exceed 848 kips for a 90 wire tendon.) (9PF) 573 kips _ (95PF) 605 kips (PF) -6.3" kips 3t5o psi ?t{)l, 5 psi $:=2 70 psi -.)/-- (9.8.5.3) ACTUAL LIFTOFF: 1.f o o ' (9.8.5.4)
~~cirded Stack fll -l 'f e '!£" Stack 02 -l Actual l Lf o (O 2 lf o lfo 2 ° 2 3 l/cJt./(J 3~~
cJ'(D.

3 If og" Actual Average L/-O go FORCE (opposite end) 61,0 kips FORCE (this end) ?o? kips This Tendon -ACTUAL AVERAGE LIFTOFF FORCE 63¥.._ kips * '!IJ/.) 0 1 u In 'JJ"Jl".1e.fflj'?
~~)/.)J *)o/2J1?"> LIFTOFFS -See (9.8.6) and (9.8.6.l)~~
~~REQUIRED LIFTOFF:.~~
PRESSURE. f!J65 to 7/Z70psi .FORCE 60S-to 6.% kips Acceptable J:8ln:s. 0No -** .,* * * * * * (9.8.6.3) (9.8.6) &c9.8.6.l) &c9.6.6.2) (9.8.7.l) AALV Beyond of (PF b . Notify Owner #/A ")f:il.1c/z'!/n AALV Below ( 9 SPF) . YES DETENSIO?l ONO NCR No. Al/I+-: ADJACENT. TENDON LIFTOFF-REQUIRED /YO Tendon tJl .41/lt......_ Ye.ii'!. sc..1-1a:ii.n . .e (9.8.8.3) (9.8.8.4) Notify Owner * #/A-* Tendon 02 _...;N.j.!./A-:..L---.--
~~e.ESET SHIH STACX HEIGH:r: tJl 'stack .-v/4 '/)2 NJ"f. I I NEW ACTUAL LIFTOFF VALUE: (9.8-.8.5)~~
Stack fll -l N'/A Stack '/12 -l 2 N/4 Actual l _ .... 2 3 3 M Actual Average FORCE (opposite end) "(/f -FORCE (this end) This Tendon -HEW ACTUAL AVERAGE LIFTOFF FORCE 3 ___ ....._......._ ,.v. (9.10) ADJACENT TENDON LIFTOFF (9.10.3) 01 Accept Unacceptable ,111/A (9.10.3) 02 Accept M Unacceptable ...V14 ?lotify Owner , Title ... ; -1 r Al'-¥ ,4z!f PJ 1of7$['/?

) s AK"I...*' l"RE 1'E'McvE."'t) WIRE REMOVAL INSPECTION DOCUMENTATION PSC PROCEDURE SQ 10.2 TEST WIRE REMOVAL DATA SHEET 10.2 MAY 20, 1987 Page 1 of 1 Revision 0 SURVEILLANCE NO. _ _..;;..5 __ YEAR Y? PROJECT PllL I Sft]) ES TENDON NO. 7 'I B '{:"" TENDON END/BUTTRESS NO. FJE0/8 UNIT I ) _...;____ DATE OF REMOVAL I0/2.'t/'17 . DATE OF INSPECTION INSPECTED BY 210 I 280 350 420 l 490 l 560 I 630 I 700 ( 7 5 4 /'L/t; 'S* I/ . . . 3 .
~~1) LENGTH OF WIRE. --"-'-'--'r=-----~~
L-E1.16-TH ,-r; '"'5/>Pcf't'?J). A.5 ,*c/lfe?v'Q /11.1J £41/11?e Lc="1VTH C.o.LJ°'P/7'/oAJ If "lt:f,){. , I I I I l I I I .. I I *1 I I I 70 I 140 I 210 I 280 I 350 . j 420 I 490 I 560 I 630 I 700 I 770 CUT END Remember to add the l inch for the marked line to the length of the wire. If the samples are removed, mark the location of removal here and on DS 10.3. (7.s) . . "" R"'I I Measuring Device , ... I.D. "" Recal Date -zo o o Wire Pulling Ram I.D. ,.J//-1 Recal Date JV/A CORROSION CONDITION (Refer SQ 8.1) . A = EXCELLENT J B = GOOD . .
~~C = FAIR Document the Corrosion for each E = REJECTED (Pitted.)~~
~~.* .. -. *. . D = USABLE 10 foot segment. * . ) ( 7. 5. 1 ) & ( 7. 7) . . . \'., Level 71r Date __ \\ I 7 \J ____ Ip_;(.. (J--7~~
~~Q. C. Review Title~~
) WI RE" '"" c;.. co.AJ'T1 i\.JC.11 TY -re.s T 1\j"'!\V"l WIRE REMOVAL INSPECTION DOCUMENTATION PSC PROCEDURE SQ 10.2 TEST WIRE REMOVAL DATA SHEET 10.2 MAY 20, 1987 Page 1 of 1 Revis ion 0 c: l:.-'J""i6'F:- l.LJ PROJECT SURVEILLANCE NO. S YEAR TENDON END/BUTTRESS NO. SJloPfr &u-r-r-UNIT TENDON NO. 7lf8 r I i1 DATE OF REMOVAL 106,,/rez I J . DATE OF INSPECTION /ob 9/!f Z 7 7 INSPECTED BY (7.5.4.3.1) LENGTH OF WIRE 1 3 tf 1 1 o 3/a 1 r :t;:L.f-' 1 1 1 140 210 I I 280 350 I *I 350 420 I I 420 490 l I 490 560 I I 560 630 I I 630 I 100 I I 100 r 110 I CUT END Remember to add the l inch for the marked line to the length of the wire. If the samples are removed, mark the location of here and on DS 10.3. ( 7
8) . . . 'uLi=R.. £:1'2 I Measuring Device ,.. I. D. _ ...... , .... Wire Pulling Ram I. D. #/A i CORROSION CONDITION (Refer SQ 8.1) B = .GOOD . Recal Date Recal Date N c = FAIR Document the Cor;osion A = EXCELLENT J Condition for each , D = USABLE 10 foot segment. E = REJECTED (Pitted.)
~~'(7.S.1) & (7.7) . v.:-5 Post the location of wire removal to DS 8. 0 _ __,_L_ .. ______ _ *Q.C. Review~~
Level 1Ji:-Date 11-13 -'i?

Title I)
I -*-__,---------tc/3 It) W Ille-C..o/V Tl AJUIT"I TEST,..,., . . 8611/"'31*' WIRE REMOVAL INSPECTION DOCUMENTATION PSC PROCEDURE SQ 10.2 TEST WIRE REMOVAL DATA SHEET 10.2 MAY 20 7 1987 Page 1 a f 1 ou-rs 1-oe Re v i s i on O u.i 'tc:.c PROJECT _ . SURVEILLANCE NO. 5 . g7 YEAR __ _ TENDON NO. TENDON END/BUTTRESS No.SijoP;i: Bc.JJ"'TUNIT .:L 7 DATE OF REMOVAL 10/z1A-z I 7 . DATE OF INSPECTION . lt'J/z?A-7 I / INSPECTED (7.5.4.3.1) LENGTH OF WIRE ---!'-to 1 sYt 11 (7.5:4.1.1) & (7.5.4.4.3) B H END ToTAL WIRE" Lf!V.JG-TH OF . ll I/ C.OR..'R.OS10N A / o I . I ._I 1zc'<. )idct' 710 I l'fO' 5 .,'t., ':#""5 I I . I 140 I I 210 I 210 I 280 I 350 I 420 l 490 I 560 I 630 I 700 I I I r I I I l. .. J I *1 I I '280 I ! 350 *I I 420 I I 490 I I 560 I I 6.30 I I 700 I 770 CUT ENiJ Remember to add the 1 inch for the marked line to the length of the wire. If the samples are removed, mark the location of removal here and on DS 10.3. ( 7
~~8 ) * * .,,, " -o~~
~~"""' /c..-.£ Measuring Device ,...,..,.t; .--I.D. "'" Recal Date o Wire Pulling Ram I.D. Recal Date NIA r ' CORROSION CONDITION (Refer SQ 8.1) A = EXCELLENT J B =GOOD .~~
C = FAIR Document the Corrosion for each . D = USABLE

10 foot segment. * ' '

E = REJECTED (Pitted.) . . ( 7

5

1 ) & ( 7

7 ) * * * *.i ... r Post the location of wire removal to DS 8.0 ___

Q. C. Review Title
) PSC PROCEDURE SQ 10.5 CONTINUITY TEST. DATA SHEET 10.5 MAY 20, 1987 Page 1 of 1 Revision O CONTINUITY TEST -INSPECTION DOCUMENTATION PROJECT pA-L 1 TENDON NO. ? y B,:: SURVEILLANCE NO. TENDON END/BUTTRESS NO. UNIT Row/ ire No. Continuous 1 -3 1,,L o k 2 -6 3 -9 4 -10 5 -8 6 -6 7 -6 8 6 9 -8 10 -10 11 -9 12 -6 3 Q.C. Review Title Force if 9425 Broken Row Wires 1--3 2-G 3-9 10 5-8 G-6 7-6 8-6 9-8 .}----1-10-10 12-6 Corrosion Condition COMMENTS Note that this form can be used to verify up to 17 individual wires in columnar fashion; if more than 17 are to be verified or if the entire tendon is to be verified, then a row by row inspection shall be performed. Orient the anchorage sketch with the Heat Code Identification and note the wire number as it appears in each row starting at the left side in each row. The Corrunents Area shall be used to identify particular wires or provide inspection remarks. oa te __ ill ,,,\<(1 cu4ac.@e-I I</> ft7
TENDONS -INSPECTION DOCUMENTATION PSC PROCEDURE SQ 11.0 RETENSION TENDONS DATA SHEET 11.0 MAY 20, 1987 Page 1 of 1 A Revision o 1, 8-14-87 El.bf-PROJECT ____ SURVEILLANCE NO. YEAR _?£?'---'--- TENDON END/BUTTRESS NO. S8of' ;f 13(JTT UNIT 1-/ _O_C_S-ignoff So F Therm. No. S/lf ,z Recal Date /'l'ff: lll!o/"if<n t5"0 F. Therm. No. ?klf2.. Recal Date Yfl (9.4) Amount of Effective Wires (From DS 8.0 -8.3.7.3) ____ (9.5.3) Ram ID V8S-Recal Date Ram Area-/,Y?6t'J7: K 74:BF TENDON NO. (9.2) Concrete Temp. Ambient Temp. Gauge ID FoRNE'f 4/=2 Recal Date ON CISE Daily Check __ ___ _ 1);# CALCULATED FORCE FOR ELONGATION MEASUREMENT AND RETENSIONING Overstress shall not exceed 848 kips for a 90 Wire Tendon._ (9.6.6.) PTF = 145' kips Pressure ps'i (9.7.1) Step 1 = 350 kips Pressure psi Elongation 2.. 5" I in. Step 2 = Gr;o kips Pressure jt't/ZO psi Elongation 5.Sz in. LOF = 660 kips Pressure psi OSF = kips Pressure ¥8'0psi Elongation '3.20 in. AL OBSERVED FORCE AND ELONGATION MEASUREMENTS .2.1) PTF = Pressure ?80 psi Elongation 3.35" in .
~~9. 3 .1) Step 1 = .3So kips Pressure 2350 psi Elongation~~
't.S,:,--in. (9.9.4.1) Step 2 = 600 kips Pressure 'fcZO psi Elongation 6,/ in. (9.9.5.2) LOF = kips Pressure L./t.f'ZO psi Elongation 6.So in.* OSF = 8t9 kips Pressure 57'l?O psi Elongation 7,5 in. TOTAL ELONGATION (9.9.5.2) minus (9.9.2.1)
~~3 /f..I!) in. ;\ (9.9.6.2)~~
Elongation Variation -+/-!1$._<f. RUler ID Recal Date fljzo/8'8-L.D.(9.9.6.4) ELONGATION: Accept: ONO Notify Owner: A1ffe T .""'.' (9.10.5.1) ACTUAL LIFT OFF VALUES: 6 (9.10.5.2) CIRCLED . Stack f)l -1 Stack IJ2 7 1 Yo Actual 1 psi 2 -2 S o 2 psi 3 ¥5"'/0 * *
~~3 3 ¥£ 0 psi ( 9 .10. 6) . Required Liftoff Values b'OTobflkips Ac. tuai Average s-< 5)0 psi .~~
To 1\-b'S°O . . (9 .10. 6 .2) FORCE: Opposite End 6 I :3 kips. This End '78kips. TOTAL TENDON f:.ifk, kips LIFTOFF: Acceptable Notify Owner: 'fA-NCR No. (9.10.9.1) Additional broken/missing wires Engr.Notified:-.....v/4 (TRANSFER AMOUNT AND LOCATION TO DATA SHEET 8.0)
~~NCR :N'().. -v/A C 9 .10. 9. 2) Final Shim Stack Height Ql & *& (}2 8,: 1 . (9.10.9.3)~~
Protruding Unseated Wires (from DS 8.0) '37 Unseated 0 ,04 \ Additional Pr.otruding/Unseated Wires /f.ll)A.I;;- 1-.;.... e..\RC..\.E°D (TRANSFER AHOUN'r AND LOCATION TO DATA SHEET 8.0) _-A\S\ 'o'f-5" . Q.C. Review Level Date II -J J -'ii? Title 7 Q, A* R TENSIONING TENDONS -INSPECTION DOCUMENTATION PSC PROCEDURE SQ 11.0 RETENSION TENDONS DATA SHEET 11.0 MAY 20, 1987 Page 1 of 1 /\ Revision O 1, 8-14-87 SURVEILLANCE NO. 5 . YEAR 57 PROJECT ___ __ S:. ____ _ ---TENDON NO. TENDON END/BUTTRESS NO. RcLD ;B "l!OTT UNIT .::t_ . / _Q_C_S-ignoff )ff F Therm. No. Recal Date }l.}/.10/z..ilf/8? SL. F. Therm. No. 'Pl('fS Recal Date '6 1'7.-/Jfi' ')f">I-Ja/z'T/o? I (9.2) Concrete TaTTtp. Ambient Temp. (9.4) Amount of*Effective Wires (From OS 8.0 -8.3.7.3) f? )l)/_1,./z..91v (9.5.3) Ram ID 9180 Recal Date _,r= f"/J Ram Area K ' Gauge ID f:oR. AJlri J&-J Re cal Date )A 1 1.. y /?"' u s-e Daily Check tJI;;; 1()/ 2.tf /'8'? CALCULATED FORCE FOR ELONGATION MEASUREMENT AND RETENSIONING Overstress shall not exceed 848 kips for a 90 Wire Tendon. (9.6.6.) PTF = !'IS-kips Pressure 990 *psi (9.7.1) Step 1 -* 3S-O kips Pressure 2%0 psi Elongation 2.51 in. Step 2 = boO kips Pressure 9030 psi Elongation 5,57 in. LOF = kips Pressure 'ip'80 psi OSF = 1JLt_ kips Pressure 5'190 psi Elongation B:Z5o in. AL OBSERVED FORCE AND ELONGATION MEASUREMENTS .2.1) PTF = ....l..ti. kips Pressure <Jqo psi Elongation 3,5 in . . 9.3.1) Step 1 = JS'o kips Pressure 1:;<..o psi Elongation 4.'Z in. (9.9.4.1) Step 2 = (1:11> kips Pressure L/o'JO psi Elongation C..(.. in. (9.9.5.2) LOF = (,"? kips Pressure lfo'To psi Elongation (,.'7 in. OSF = .!iJL kips Pressure psi Elongation in. TOTAL ELONGATION (9.9.5.2) minus (9.9.2.l) = 1 f*S in. /\ ( 9. 9. 6. 2) Elongation Variation +'f, Ruler ID R t? Recal Date 'B/2.o/?ffi L,D.(9.9.6.4) ELONGATION: Accept: YES ONO Notify Owner: ""'/A-' ' Stack tJl -1 4 I" o Stack /J2 -1 't 5 o Actual l i.f I 5o psi 2 lfo ro . . 2 ()() 2 l./Jt70 psi "}})I. 10/:i.'tis-') ).j.)I. lo/1-'1{(? ")f."}l.10/2.rJ?/ 'Jl."}t 1"/-:.'f{t? (9.10.5.l) ACTUAL LIFT OFF VALUES: fi (9.10.5.2) CIRCLED 3 Lfo'll *
~~3 100 3 'tloO psi -Required Liftoff Actual Average Y. I 17 psi ')/Jl..1t>/z.r/r?~~
(9.10.6) 1/08'0 /0 11320 . (9 .10. 6 .2) FORCE: Opposite End This End '11, kips. TOTAL TENDON Jl.i= 1D/:.:tfr2 LIFTOFF: Acceptable 3YES ONO Notify owner: No. 'Yk J/.'Jl.1 6)z.907 (9.10.9.1) Additional broken/missing wires _Q_ Amt._ Engr.Notified: /J/ft 7Pl-1c/z..e;/l? (TRANSFER AHOUNT AND LOCATION TO DATA SHEET 8.0)
~~NCR No.. rJ)IJ l;.)t.1"/19)()~~
(9.10.9.2) Final Shim Stack Height 01 '7,1 '! tl2 ?.I /1 lf-'L'j 1, '1 (9.10.9.3) Protruding Unseated Wires (from DS 8.0) Seated "1/11 ,.;/19 "ll¥*1 4l?/O 15 41S*I l""'fS h\it "'" Additi"onal Protruding/Unseated Wires µotJt sm"". -rr-<'1-91.. 'Jlf. * (TRANSFER AMOUNT AND LOCATION TO DATA SHEET* 8
~~0) . -.,v) A 111/* '" 2.9 9"J Q. C. Review~~
~~.......... __ Level,:;zg: . tfi.e #.se-Title I ) PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT DATA SHEET 12.1 MAY 20, 1987~~
~~Page 1 of 1 Revision 0 &Revision 1, 8-14-87 )* GRE:ASE REPt.ACEHENT~~
-INSPECTION DOCffi-4'..ENTATION' ' PROJECT __ -P_'A_l...._\_S_A_"!:)_E=-S'----- SURVEILLANCE NO. __ YE.AR _'is'_c __ _ TENDON NO. V I t..\-TENDON filID/BUTIRESS NO. UNIT _;L_ ----SQ 12.0(9.3.1) Coat End Anchorage Assm. Y£5 f't..t Gal. Q.C. Signoff QC Signof:' ;\SQ 6.0 -DS 6.0 (8.7.1) Grease Loss From Grease Can Only S/tf rGal. L...!...).SQ 6 .0 -DS 6 .0 (l [}3): Grease Loss from Tendon Duct. 7 1J>o.AJ* Gal. -SQ 6. 0 -DS 6. 0 -Bottom of Page TOTAL GREASE LOSS Gal.

~~r1 SO 12 .1 (8.5.1) Esti.-rn.ated Grease Losses From Leaks NtoA/E Gal~~
~~l L 0 1/ / £N :0 l.i7 ,'!"-('U (8.6.1) Documented Gt"ease Losses -NCRs or Other Reports TO 8' Gal.~~
~~(8. 7 GREASE LOSS THIS TENDON 'f8 7/8'. Gal.' ( 9. 7~~
~~3. l) Pump *Gauge Dimension~~
/. 77 Gallons per inch ffei}10/e,/q1 ffi<<j-7 .4.l) Gt"ease Height in Drum BEFORE .Nfil (9. 7 .5.1) AFTER .N/A "t'!l!flim Calculations: 55 Gl"IL DIZWtlf NANI) Pf./.1'¥P£J) /N (lO.i) Ambient Temp. '/Z. ° F. '!her:iio.ID.
~~P!t:.'f2..~~
Recal Date 9Je/88 (10.2.l) Ca? Removal!(zz/f7 Can Replacement:./t>fa/9'7 Days Elapsed l'f (lLl.5) Cold Pack G eask 1/'2.. Gal. ( 'lt.t co.krt=D CJN SHOP +F1Et.O tNJ):: . (11.l.6) Gt"ease Can Partially Filled DYES Quantity (ll.2. 7) Pump Hot Grease Gal. Grease Temp .2oOOF Thermo.No. ,PK92 Recal. Date rffi'r -- (11.2.8) Waste Grease -.A/o;V£ Gal. TOTAL Pill:il'ED IN SS . Gal. * (11..2.9) Cold Pack '/z Gal + Partial Fifl Total Pumped In ;;5 Ga.l. TOTAL QUANTITY REPLACED 55¥'2. Gal. J,., 1 0'7 e6.1Dpq,L'P . *1..0S1,(Jt; elJ> 11 -,-w, (11..2.10.l.l) Grease Leaks an:s 0No-eR1e/6,/r7 /"rN 0 (11.2.10.2.l) REFILL ACCEPTABLE OYEs ( 11.3.3.15.2) Complete Refilling Oris 81No ,L Exit Temp. of Grease ""'/A °F. '!herno. I.D. ..v/.1"',t Recal Date ... ( 11.3.3.15.3) Vents Open .v/A-Vents Closed After Filling ;VAf Drain Vents Closed Before Filling ,,vfa '* I (11.2.10.2.2) COMHEN'IS: Q. C. REVIEW Jl LEVEL . --rtr= DME I o-/.f-S') ) ) REPLACEMENT -INSPECTION DOCUMENTATION PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT DATA SHEET 12.1 MAY 20, 1987 Page 1 of 1 Revision 0 &Revision 1, 8-14-87 PROJECT ....... f_S ___ SURVEILLANCE NO
~~___ 5" ____ _ YEAR <?7 TENDON NO. Vl'i SQ 12.0(9.3.1)~~
Coat End Anchorage Assm. NM* Gal. Q.C. Signoff SQ 6.0 -DS 6.0 (8.7.1) Gt"ease Loss I s-.s: :1. From Gt"ease Can Only Se* &sQ 6.0 -DS.6.0 (lQ.3): Grease Loss from Tendon Duct. Se! 8.5, -:i. SQ 6.0 -DS 6.0 -Bottom of Page TOTAL GREASE LOSS 8-5.1.. ----UMIT j_ ----QC Sig:10f-:' so 12.1 . (8 .5 .1) Estimated Gt"ease Losses From Leaks Lf Gal. 1f>/tz./?:? (8.6.1) Documented Grease Losses -NCRs or Other Reports ( 8. 7 .1) TOTAL GREASE LOSS TrlIS TENDON L/ 2 '1-z.. -Ir 3' CoM""E.v"[s JL {2 1-z./"(1 .
~~At!Tt/191.L./~~
~~3 5 18 611-L 1 (9.7 .3.1) Pump Gauge A'/A Dimension 1*77 Gallons per inch t/3_11/b/<t? ffi (9. 7~~
~~4 .1) Gcease Height frl. Drum BEFORE 3/ (9. 7 .5.1) h .~~
~~Calculations: 31 -6 ::: 25 >< /. 7 '7 -::. 4'1.Z... etuJi,/c.(; I I (10.1) Ambient T-. .J..i._° F. Thermo.ID.~~
~~Pk'/2.. Reca1 Date ? btfu te-11%-ti (10.2.1) Can Removal.1/:!!!t.%1-Can Replacement//~~
~~!1,/87 Days (ilJ.1/, 't7 (11.1.5) Cold Pack Grease N/lf Gal. r 1 . (11.1.6) Grease Can Partially Filled DYES Quantity Gal. P ** (11.2. 7) Pump Hot Grease fY. Z Gal. .ZcCJ op~~
~~I. 1 Ther:no.No.~~
~~!KyeRecal Date '18: 8 eh,11µ;c:n (11.2.8) Waste Grease Gal. TOTAL. PUMPED IN f ¥, Z . Gal. '~~
~~fj1;11/'f!?~~
(11.2.9) Cold Pack 0 Gal +Partial Fill Total Pumped In ?'¥2Gal. If TOTAL QUANTITY REPLACED r '/. 2.. Gal. -eJl fl r,/q(z (j (11.2.10.l.l) Grease Leaks Dil:s * ( 11. 2 .10. 2 .1) REFILL ACCEPT.ABLE _rBlYEs D ?m Variation +23 ( 11.3.3.15.2) Complete Refilling DYES f8:uo Exit Temp. of Grease N'ffeOF. *nermo. :C.D. I. RecaJ. Date -.Mff-lt'/..:..---
~~(11.3.3.15.3)~~
Vents Open o\/M Vents Closed After Filling *-.Drain Vents ciOSed Before Filling .N'/A . I eJ,11/rofn pJ11/e,fn . . 1) Q. c. REVIEW . Q. A, LEVEL _;ttt:=---- DATE _l_J_-J.;;..]_-\i1 . \1-. l \ TITLE ) ) PSC PROCEDURE SQ 12. 1 tFr/ GREASE REPLACEMENT DATA SHEET 12.1 MAY 20, 1987 Page 1 of 1 Revision O &Revision 1, 8-14-87 GREASE -INSPECTION DOCUMENTATION PROJECT SURVEILLANCE NO
~~___ S ____ _ YEAR:~~
111'1 TENDON END/BUTTRESS NO. FIE!...D A4t.L*)? t I TENDON NO. UMIT .:J_ ----QC Sig:'lof::' SQ 12.0(9.3.1) Coat End Anchorage Assm. 1/'f Gal. Q.C. Signof f 6.0 -DS 6.0 (8.7.1) Grease*Loss From Grease Can Only Sf 'if' es j/z?>f?J'? SQ &sQ /'Z... _.....,_:.....--;.....:;.. __ 6.0 -DS 6.0 (11).3): Grease Loss from Tendon Duct. Gal. . -----i,....;---=--- Gal. e&-9/?.#'!:J SQ 6.0 -DS 6.0 -Bottom of Page TOTAL GREASE LOSS so 12.1 (8.5.1) (8.6.1) (8.7.1) Estimated Grease Losses From Leaks "11oN£ Gal. e0*v\c.\'01 U 10/t.,/rz Docu.mented Grease Losses -NCRs or Other Reports . Gal. TOT_i\L GREASE LOSS THIS TENDON 'z'f?'Vg. Gal. 'TcTAL ..... :.-0 Sl'!O'? . E"AJ'D ffi ( 9. 7
~~3 .1) Pump *Gauge Al/A-Dimension~~
~~.-1//A= Gallons per inch & (9.7 .4.1) Grease Height "in Drum BEFORE ,,,v/,4. (9. 7 .5.1) AFTER ...v,?;i. . Calculations:~~
~~/A-,v/A-' ehto/ b/<O? ; ; , ' (10.1) Ambient Temp. ° F. Ther:no.ID.~~
~~.-Y/,,+ Recal Date NY (10 .2.1) Can Replacement Days Elapsed 1 ,4<1/.4 (11.l.5) Cold Pack Grea e ,,vg Gal. 7 Sr-t o-P E"".N'l:>~~
' (11..l.6) Grease Can Filled DYES [2S NO Quantity Gal. (11.2.7) Pump Hot Grease %.'9 Gal. Grease Temp."!"t41 OF Thermo .No. Recal Date #ffe * -' , (11.2.8) Waste Grease #/& Gal. TOTAL. PUHPED Ill efA-(11..2. 9) Cold Pack .vg Gal + Partial Fill °""/A* Total Pumped TOTAL QUANTITY REPLACED tfl/H
~~Gal. * . . (11.2.10.1..l)~~
~~Grease Leaksi1'Dri:s ONO (11..2.10.2.l) REFILL Variation ( 11. 3. 3. 15. 2) Complete Refilling DYES N'O .~~
~~_Exit Temp. of Grease ,....../.A--°F.~~
~~Thermo. I.D. ....V/k Recal Date N/A-r a ( 11~~
~~3. 3. 15. 3) Vents Open Al/.4 Vents Closed After Filling * $-Drain Vents C1osed Bef ora Filling 11.1/..+-' (11.2.10.2.2)~~
~~COHHENTS: Q. C. REVIEW DilE /0-1.5-8"? TI'ILE .... llJ>7~~
~~PSC PROCEDURE SQ 12. 1 * / t 2. GREASE REPLACEMENT DATA SHEET 12.1 MAY 20, 1987 Page 1 of 1 Revision 0 ,lhRevisian 1, 8-14-87 PRO.JECI:~~
~~__ 1'....._A_L._l=S.-..A ...... ___ _ SURVEILLANCE~~
~~50. __ Ei" ______ _ yc"._AR S'7 ----TEm>O?l NO. v I z. l/-tmll .:L ----QC Signoff SQ 12.0(9.3.1.)~~
Coat End Anchorage Assm. 1/-z-Ga.l. Q.C. Signoff 6.sJ!u0_n SQ 6.0 -DS 6.0 (8.7.1) Grease Loss From Grease can only __ (;;I &sQ 6 .0 -OS. 6 .0 Cl Q.3): Grease Loss from Tendon Duc:t. ,A(eJN*° Gal. SQ _&. 0 -DS 6
0 -Bottom of Page '!OT.AL GREASE LOSS .::1..-Gal. H/1 f!rr so 12.1 (8.5.l.) Estimated Grease Losses From Leaks ..VOA.IC" Gal.. (S.6 .l.) Documented Grease Losses .;... HCRs or Other Reports .55 / *'.U"D (8. 7 .1) TOTAL GRE:ASE LOSS nus TENDON S6 Gal."
£. (9.7 .3.1) Pump Gauge ,v/A Dimension /.77 Gallons per inch "& (9. 7 .4.1) Gt"ease Heigh't in Drum BEFORE 31 (9. 7 .5.l) AFIER. A.Jc.v'e ) Calculations: 3 / X /.7 7 :: .S:S: + 13 }i #A1Nl> 1.N 10 *-(10.1) Ambient T-. 2.)' ° F. '.l:he=o.ID. f 02 Recal Date , (10.2.1) Can Removal 1c(15M7 Can Replacement/I.: "o Days Elapsed 2<!? (ll.l.5) Cold Pack '3/t Ga.LC/-+ A\ltt> oAJ '3/i+) ( 11.1. 6) Gt" ease Can Partially Filled D YES NO Quantity ..AJc;.<<Jt[ GaJ.. (11.2. 7} Pump Hot Gt"ease Gt"easa Temp. 2/o 0: A-LL GReA-$*" I . Ther:no.No. ,PA;So'ZRecal Date fqYfl . '210°p-. (11.2.8) Waste Gt"ease
Y'I

Gal. TOTAL PUMPED IN 68'Y'2-..
Gal. * (11.2.9) Cold Gal+ Partial Fill o**Gal-+ Total Pumped In6S'J9Gal. TOTAL QUANTITY REPLACED 6 9 Gal. ll{!pto/7 I I (11.2.10.1.l) Gt"ease Leaks Ori:s !3No (11.2.10.2.l.) REFILL ACCEPTAB!..E 3YEs 0 Variation r23 -::. I I * ( 11.3.3.15.2) Exit Temp. (11.3.3.15.3) Complete Refilling 0 YES 1:8.No of Grease !her:no. I.D. ¢ Recal Date .v/'4 Vents Open -%.. Vents Closed After Filling Drain Vents Closed Before Filling "'14 I . -(11.2.10.2.2) COHHENTS: h#?.G'°L) /If/ -f-pe;ueeZ> Q. C. REVn:W

~~LEVEL _-JIC___ D.A:rE * /I* IJ, 'if?~~

bt-fl, ) GR.EASE -INSPECTION DOCUMENTATION PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT DATA SHEET 12.1 MAY 20, 1987 Page 1 of 1 Revision O &Revision 1, 8-14-87 PROJECT ____ P._',4_L_IS __ ___ SURVEILLANCE N0. __ ,.-5 __ * ---YEAR f ----TENDON NO. TE?IDON END/BUTTRESS NO. 7 IDUT _:::L. ____ _ SQ ;\*SQ SQ 12.0(9.3.1) Coat End Anchorage ASsm. Jct Gal. Q.C. 6.0 -OS 6.0 (8.7.l) Grease Loss From Grease Can Only 6.0 -OS 6.0 (1[>3): Grease Loss from Tendon Duct. 6.0 -OS 6.0 -Bottom of Page TOT * .\!. GREASE LOSS QC Sig:10ff so 12.1 . * (8 .5 .1) Estimated Grease Losses From Leaks ,VO/tie Gal. ef; 11 "3 ( 8. 6 .1) Documented Grease Losses -NCRs or Other Reports C Gal. ,, (8. 7 .1) TOTAL GREASE LOSS 'r.rlIS TENDON 5 S IC ToTA-L :3 . 70 SHO? Eµ (9.7 .3.1) Pump Gauge .v;A. Dimension .,,,v,;& Gallons per inch & (9. 7 .4.1) Grease Height 1 in Drum BEFORE ..-v/,,tt (9. 7 .5 .l) Calculations: ,,V/19-' / . I . (10.1) Ambient Temp. 'lfjrj F. The=o.ID.
Al@-* Recal Date ,v,4 (10.2.1) Can Removal 10 '2. Can Replacement SEE Days Elapsed ,..vJ.t. (1LL5) Cold Pack Grease Gal. S.,._o"? 11 j'J)fs'i' (lL L 6) Grease Can Partially Filled D YES Bl NO Quantity Gal. e8 11h/CZ51 (11.2.7) Pump Hot Greas:$:A.J.
~~Gal. Grease Ther:no.No. A/ Recal Date /Ilk E....!.. 7 I I (11.2.8) Waste Grease~~
_:..,µ_ Gal. TOTAL. PtIBPED. Ill . Gal.

eB..tr/3/!J (11.2.9) Cold Pack
+Partial Fill Total In r 1 TOTAL QUANTITY REPLACED A/IA-Gal. M43/i!!7 I I > (11.2.10.1.1) (11.2.10.2.l) ( 11.3.3.15.2) Exit Temp. (11.3.3.15.3) Grease YES D NO ef21/f REFILL ACCEPTABLEj.(OYEs D NO Variation 1ffe Complete Refilling DYES Bl..No of Grease ¢,_°F. Thermo. I.D. . IV,/A-Reca.l Date ,.vfo Vents Open 6/A-Vents Closed After Filling .$.. Drain*Vents .losed Before Fil.ling .vJA-1 (11.2.10.2.2) COMMENTS: Q.C. REVIEW _J.:.y_ . D.A:!E J I -I J -?? (11 G-£ .
~~Q. . R , ; i _I~~
~~) GR£.ASE -INSPECTION PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT DATA SHEET 12.1 MAY 20, 1987 Page 1 of 1 Revision 0 &Revision 1, 8-14-87 PROJECT __ ..... SURVEILLANCE NO~~
~~_ __;;::J;,..._~~
~~____ _ TENDON NO. V Z 3 o TEND Olli END/BUTTiiEss lllO~~
~~s Hot>/ "1b ]" YE.AR __...f({T....:.....~~
__ illIIT ::L SQ 1.2. O ( 9 3 .1) Coat End Anchorag-e Assm. '/t Gal. Q. C. i\ SQ 6.0 -DS 6.0 (8.7.1) Grease Loss From Grease Can Only Signoff e.B 10/1 /rJ .:1--Gal. ----QC Sig-:'loff iliSQ 6.0 -DS 6.0 (1 Q.3): Grease Loss from Tendon Duct_. ___ __ Gal. SQ 6.0 -DS 6.0 -Bottom of Page TOTAL GREASE LOSS Gal. t!A104Jrz I so 12.1 (8.5.1) (8.6.1) (8.7.1) Estimated Grease Losses From Leaks .VoAJt: Gal. . .JJ. r Documented Grease Losses -NCRs or Other Reports fS/y TOTAL GREASE LOSS THIS TENDON 9'6 Yt Gal ..... (9.7 .3.1) Pump Gauge ""/A-Dimension J.77 Gallons per inch e611/t,/<:rz ( 9. 7
4 .1) Grease Height in Drmn BEFORE 3/ (9. 7 .5 .1) AFTER,.uoAJE

(!I)
~~Calculations: 3(x 1.77 = S 5'A1..-u. 1*!11 J I Yz -8 Yz. ::. 3 v /, 77-= ;,-: 3 tJ3 JI 6: - q/io/<a-&- (10.l) Ambient Temp. 3'( ° F. Thermo.ID.~~
~~?t='-12.~~
~~Reca.l Date '1/r/8¥ -'is'! (10.2.1) Can Removal Can Replacement %/n-r-2'Afays Elapsed 36 Un h (11.l.5) Cold Pack Grease 1/-z.... Gal.('14 OI'\ e-,vD-rYr.+~~
~~AJ s1-10P:'/'Z.~~
-(11.l.6) Grease Can Partially Filled DYES 181 NO Quantity .No-Ne Gal. (11.2.7) Pump Hot Grease 6().3 Gal. Grease Temp. 2./8'°F 5564.i... t> u)"t/<r/ Thermo.No. PK'/2 Recal Date 'Pl<'+'2. ef!,11/t.,/crz -,1/f'7 r Tl IJf/, ..... 1/z. O>J 11-'t--ii e.6 * (11.2.8) Waste Grease A'ON'£°0N Gal. TOTAL_ PW!PED D1 ""6t::1. 3 Gal. -(ll.2.9) Cold Pack Y'e. Gal + Partial Fill Total Pumped InS?-8' Gal. I TOTAL QUANTITY REPLACED 6(). 3 Gal. - (11.2.10.1.l) Grease Leaks On:s (11. 2 .10. 2 .1) REFILL ACCEPT.ABLE D Variation -+-2 'i' ( 11.3.3.15.2) Complete Refilling DYES giNO Exit Temp. of Grease ""/A-°F. Thermo. I.D. ,+ Recal Date ,Y+ * ( 11 . 3. 3. 15. 3) Vents Open ..V/..4-Vents Closed After Filling Drain Vents Closed Before Filling
) Q. c. REVIEW DAXE I I TITLE h(;-f<.) Q. R *
~~) )~~
~~GREASE~~
-INSPECTION DOCUMENTATION PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT DATA SHEET 12.1 MAY 20, 1987 Page 1 of 1 Revision O L'.hReyision 1, 8-14-87 PROJECT SURVEILLANCE NO. S-YEAR 87 V230 TENDON END/BUTTRESS NO.
7.
NO. SQ 12.0(9.3.1) Coat End Anchorage Assm. 'I+/- Gal. Q.c. ;\SQ 6.0 -DS 6.0 (8.7.1) Grease Loss From Grease Can Only ffiSQ 6.0 -DS.6.0 (lQ.3): Grease Loss from Tendon Duct. SQ 6.0 -DS 6.0 -Bottom of Page TOTAL GREASE LOSS so 12.1 (8.5.1) Estimated Grease Losses From Leaks (8.6.1) Documented Grease Losses -NCRs or (8.7.1) TOTAL GREASE LOSS THIS TENDON £ ( 9. 7
~~3 .1) Pump Gauge 4/$. Dimension~~
~~.4.1) Grease Height 1 in Drum BEFORE Calculations: _____ ,....._.. _____ _ ----UNIT _1_. __ _ QC Sig:i.off (10.1) A."'Ilbient Temp * ° F. '!her:no.ID~~
~~. ,.vg Recal Date ?-(10.2.1) Can Removal 9, 'I: Can Days Elapsed ""/A (ll.1.5) Cold Pack G ease A.I "aa.l. (Y-t CdAC'f!'b~~
.... FlEl::'9 111!.t{la-+ Sno"P >':0es II 3 (ll. 2. 7) Pump Hot Grease .. N 14-Gal. Grease Temp. 7'+ °F (11.1.6) Grease Can Parti; Filled 0 YES @NO Quantity Al*,VE; GaL t/6ll . '!her:no .No * ..v Recal Date "'(IA--* es.qtyr? (11.2.8) llaste
#/4 Gal. TOTAL. l'TIBPED IN .,yfe . :;it.

e61#> (ll.2.9) Cold Gal-+ Total In r-H Gal. ./. TOTAL .N/A Gal.
~~I II Grease Duo e8#-REFILL ACCEPTABLE 0 NO variation (1L2.l0.1.l) (11.2.10.2.l) ( 11.3.3.15.2) Complete R*lling OYEs ,J Exit Temp. of Grease IV oF. Thermo. I.D. Recal Date """i1,,...Wr.....__~~
~~811/sh r1 (11.3.3.15.3)~~
~~Vents Open d/9 Vents Closed After Filling Drain Vents losed Before Filling ...,,/A I (ll.2.10.2.2) COHHENTS: Q.C. REVIEW LEVEL _:r. ___ zr_-__ M Q.fl. , *. _ -ill. 111>7 ) )~~
~~PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT DATA SHEET 12.1 MAY 20, 1987 Page 1 of 1 Revision O &Revision 1, 8-14-87 GR=:A.SE REPLACEMENT~~
-INSPECTION' 87 ----TENDON NO. vz.so TENDON' DID/BUTTRESS NO. .S H.o""? / 16-f' I UNIT ::L ----QC Signof= SQ 12.0(9.3.1) Coat End Anchorage Assm. 'Ii Gal.* Q.C. Signoff e.iA 1o[t;;Lcn 6.0 SQ *&sQ 6.0 SQ 6.0 so 12.1 (8.5.1) (8.6.l.) (8.7.1) (8.7.l.) "3l'-f I * -DS 6.0 Gi:-ease Loss From Grease Can Only Gal. -DS 6.0 (10.3): Grease Loss from Tendon Duct. .AJoAJ
Gal. -DS 6.0 -Bottom of Page TOTAL GREASE LOSS 3l'::J:. Gal. W 1"?(rJ' Estimated Grease Losses From Leaks &oNE Gal. . ,. 1i°c.J Documented Grease Losses -NCRs or Other Reports f2 Yi Gal. JI TOTAL GREASE LOSS THIS TENDON '/' 3 Gal." 11/b /'tJJ . . FI £ (9. 7 .3 .1) Pump* Gauge '11
/.77 Gallons per inch, L;S.c9.7 .4.1) Gcease Height in Drum BEF0R£t7,;r.L31 (9. 7 .5.1) 13Y-z__ Calculations: P1.1MPE'D1.v8hlt/:n.::l5" 31-13'1z..::-3o.q GAL 11 b C67 JI . PkY2 . 7/Y/5'S--/8rJ (10.l) Ambient Temp. ° Thermo.ID.
~~Recal Date et;fl/fe!r?~~
(10.2.1) Can Removal Can Replacement'!4fi2"1" 1{ffnoays Elapsed 3Q; (11.1.5) Cold Pack Grease Y'2-. Gal. (/4 t:OA.rt)+Sl-lo?=Y'2. 1* (11.1.6) Grease Can Partially: Filled DYES gj NO Quantity Gal. 8'11µ.r "67 (11.2.7) Pump Hot Grease 9fl Gal. Grease 15tu.L:ZJ8F .. Thermo .No. Pk'/. Recal Date 7* "12 '1/8/arr e:fJ 6/hte1/1:./rr? ' ,, __.,.... ..1 IAJAST'c ea 1 1/*/n -. (ll.2.8) Waste Grease 1"or,4t..-" Gal. TOTAL. Ptn:!PED Ill '75.1 Gal.
~~tlJ (11.2.9) Cold Pack V'2.. Gal+ Partial Fill 0 *Gal,+ Total Pumped Gal.~~
~~TOTAL QUANTITY REPLACED fS: 1 Gal. (l.l..2.l.O.Ll.) Grease Leaks OYE:s~~
~~f)lj1J/n (11.2.l.0.2.1)~~
REFILL ACCEPTABLE Variation +f ehffe ( 11.3.3.15.2) Complete Refilling DYES [2g?lo Exit Temp. of Grease Thermo. ::r.D. ""/.+ Recal Date N/1: . . ( 11.3.3.15.3) Vents Open '-'JA Vents Closed After Filling --¥ Drain Vents Closed Before Filling -vi4
~~I (11. 2 .10. 2. 2) COMMENTS:~~
~~__________ _ Q. C. REVIEW~~

~~JJJ::. LEVEL-----~~

~~DilE __ _ Mfrfi!. 1 Q. -A. , ) ) PSC PROCEDURE SQ 12. 1 " E / f °:t GREASE REPLACEMENT DATA SHEET 12.1 MAY 20, 1987~~
~~Page 1 of 1 Revision .o 1, 8-14-87 Ga=:.ASE REPLo\CEME?IT~~
-INSPECTION DOCUM.E?ITATION PROJECT ?f7 ----vzso TE?lDON NO. TENDON END/BUTTRESS NO. ,&'/ GZ }) gAt t /' UNIT .1-7 . ----_QC Sig'1off SQ SQ &sQ SQ 12. O ( 9. 3 .1) Coat End Anchorage Assm. 'k Gal. Q. C. Signoff GS CJ./-zo-lg-; 6.0 -DS. 6.0 (8.7.1) Grease Loss Fr-om Gr-ease Can Only y.z.S/o. 2.J-Gal. 6 .0 -DS 6 .0 (1 Q.3): Grease Loss from Tendon Duct. 1/'l( Gal. 6 .0 -DS 6 .0 -Bottom of Page TOTAL GREASE LOSS 'fZ3/t Gal. e89/z.'rfv so 12.1 (8.5.1) (8.6.1) (8.7.1) Estimated Grease Losses From Leaks Documented Grease Losses -NCRs or TOTAL GREASE LOSS T'rlIS TENDON A/DNE Gal. Other Reports A/oNe Ga.l. c_-'+I £ 2 '.3/y Gal. 10TA1.... llL /'07 -ro S\'\o'\> cJ.Jb I I ffi. ( 9. 7
~~3 .1) Pump Gauge /f/,//r Dimension .N/,4 Gallons per inch eB 11 &(9.7 .4.1) Grease Height in Drum BEFORE ,b,(4 (9. 7 .5.1) AFTER ,...vh Calculations:~~
~~1 "' a3 7/3/V I I (10.1) Ambient Temp. ° F. Ther:no.ID.~~
~~...c.-;1)~~
Recal Date£___ (10.2.1) Can Removal 'l{z.'+/rl Can Replacement Sec Days (11.1.5) Cold Pack Grease Ga.l. c.il.l'l::> tt ,,hie/', (11.1.6) Grease Can Partii Filled D= Quantity ....,...,£ Ga.l. (11.2.7) Pump Hot Grease .-v/;11-Gal. Grease Ther:no.No. M Reca.l Date ..V# UJ11;, , (11.2.8) Waste Grease * ,.v,& Gal. TOTAL PUMPED IN >>/,;f . Gal. * (11.2.9) Cold Pack Gal 1+ Partia.l Fi.ll Total Pufuped In,4t_ Gal. TOTAL QU.ANilY REPLACED ...v/k Gal. fJ£ 1" " "<n , . c11 *. 2.10.l.J.) Grease Ori:s .ONo edffe_ (11.2.10.2.1) REFILL 0No Variation "!"4 - (11.3.3.15.2) Exit Temp. (11.3.3.15.3) Complete Refilling 0 YES of Grease #fJ:_°F. Thermo. l:.D. Recal Date -;'/..4-Vents Open 4/Jt Vents C.losed After Fiiling {/A-Drain Vents Closed Before Filling AJ4q.-' (11.2.10.2.2) COMMENTS:
)
~~Q. C. REVIEW D.A:tE //-/ J -f? f't 6-R. Q .I}. . ) )~~
~~GREASE RE?Lo\CEMENT~~
-INSPECTION DOCUMENTATION PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT DATA SHEET 12.1 MAY 20, 1987 Page 1 of 1 Revision 0 &Revision 1, 8-14-87 SURVEILLANCE NO. 5 . YE:AR _87 ___ _ TENDON NO. -/ A/tF,4/2-TENDON ElID/BUTTRESS NO * ..S/leiP/8 3LJI/ > UNIT _.::L ___ _ QC Si5:10f:: SQ 12. O ( 9. 3 .1) Coat End Anchorage Assm. / /-z.. Gal. Q. C. signoff / 2 Ga1: -SQ 6.0 -DS 6.0 (8.7.1) Grease Loss From Grease Can Only &sQ 6 .0 -DS. 6 .0 Cl Grease Loss from Tendon Duct. SQ 6.0 -DS 6.0 -Bottom of Page TOTAL GREASE LOSS '/'"2... Gal. "2. '/-z.. Gal. 9/'25/Y'J r
~~so 12.1 (8.5.1) Estimated Grease Losses From Leaks A/ONE Gal.~~
(8.6.1) Documented Grease Losses -NCRs or Other Reports A/t!'..VE Gal. c;s!J 2'/,,.. . ---(8.7.1) GREASE LOSS TIIIS TENDON I-Gal.' fll1/if2'7 &c9.7 .3.1) Pump Gauge* .v/11 Dimension /,77 Gallons per inch 'f. & (9. 7 .4.1) Grease Height in BEFORE 'ISi _ (9 * ..j .5.1) AFTER . . Cal cu la tions: fJ ' -b .:J/y = I Yc; X /. 7 7 = * "2. . !!Tfid ( lO. l) Ambient Temp. ° F. Thermo.ID.
~~?k'fZ. Recal Date '!/a-Ba= (10.2.1) Can Removal '!/2S-ff?~~
Can Days Elapsed . (11.1.5) Cold Pack V2-Gal. ro-* 1. J...-. (11.1.6) Grease Can Partially Filled DYES g.No QUantity "AICA.lf!. Gal. 8'3_11(<//'6/ (ll..2.7) Pump Hot Grease 2.z Gal. Grease Temp.tt:f.Q_o: Ther:no.No.Pktfl Recal Date e/J1f1L'd/ I (11.2. 8) Waste Grease AJDAJE° Gal. '!OT.AI. PUZ:!PED IN 2
2 . Ga.l.

li811f/a-1 (11..2.9)
Cold Pack V2.. Gal+ Partial Fill ()°*Gal,+ Tc:ital Pumped rn<.< Gal. I . TOTAL QUANTITY REPLACED z 7 Gal. - (11.2-.l.O.l..l) Grease Leaks Ori:s [2gNo etJ//y/?(} ' I (l.l..2.10.2.1) REFILL ACCEPTABLE l!SYEs 0No Variation +'8 (11.3.3.15.2) Complete Refiliing OYEs !21No Exit Temp. of Grease "'/i4-°F.
~~'!_hermo.~~
~~I.D *. -iA-Recal ' ( 11 . 3. 3. 15. 3) Vents Open . / Vents Closed Filling ,/ Drain Vents Closed Before Filling ...V/ A-l (11.2.10.2.2) COMMENTS:~~
~~-.....---..,..-------------------------------------~~
Q. C REVIEW _...!..//-_. ..._.._. ______ _ :JIC LEVEL -----TITLE /1'(6-/J..} Q.fl, GREASE RI:Pl!.A:Cs::aE'J'r -INSPEC.T.Ililtil* P.SC PR.OCEQUR.E S:.Q 12. 1 GREASE REPLACEMENT DATA* SHEET 12.1 MAY 20, 1'987 Page 1 of 1 Re*v is ion O ffiRevision 1, 8-l4.-87 *119 PROJECT "=t"'A.LISA"DE.S YE:.m 8'7 ----------/ .A.Jt:AF! "D ' -C\ TDIDom: am-1BUTmEss: NO*. r-1 c t..IJ L c. E1.rr T I tmll .::L TC..EOtf OO:. SQ ll.0(9.3!.l} Coat End Anchorage Assm. Yt Gal. Q.C. S:igiio£f !J!1!10/"1'/ir7 . SQ 6 _a. -DS 5.0 (3:. 7 -I) Gcea.se Lass From G::l:"ease Can On.I..y 2 QC Si;po.ff &sQ 6 .O* -DS. & .* ()' (1 Q.3*): Loss from. 'rendcn Dc:ct. Ga..!:._ SQ 6
o -DS 6*. 0: -Bottom of Page '!c,rn.. LOSS Z Gal. 10/1 /v I I so. 12-1 ('8. 5 .1.J Es ti.mated Grease Losses From r.earcs Alo.ye Gal:. (8.6.l) Documented Gr-ease Losses -NCRs cu: O.thel: Reports. µo>>lf" ca.7.1) TOTAL GREASE LOSS THIS TENDOH 2.. Gal.' ffi ( 9. 7

3. I) Pump Gaug,e A;/A-Dimension
/, 7 7 Gallons per itlcll. &c9.7 .4.l) Gt"ease Height in Drum BEFORE 3 3/Lf. (9.7 .5.l.) m 5'7-t.. 't!f!lJ]J!lJ:_ ) Calculations: 5 1 h .. -31J/'f -f 3/'i lC 1,77.._ 3,0 ) (10.l) .Ambient Temp.11¥-° F. '.Che=-ID-
~~Reca1 Cate '.j'f{vtif' (10.2.1) Can Remova.l /o 9 Can Replacement~~
~~/ffz:/Cl7 Days Elapsed~~
~~II z. o/7 (ll.1.5) Cold Pack Gre se 1/'t Gal. 1 ' (ll.l. 6) Grease Can Partially Filled DYES 1:3-No Quantity µo.,v(f:" Gal.~~
~~Pump Hot Grease "3.0 Gal. Greaia Aemp.21%'°F n/, /a,.1, Theme. No. Reca.l Date 'l '5' 'a"8-' f!4 !!f...!:/l1 (ll.2.8) Waste Grease~~
NOA)C Gal. TOTAL PID:!PED DI '3.0 Gal.

e1_1/d<n (ll.2.9) Cold Pack Yt Gal+ Partial Fill o**Ga.l-+
Total Pumped rn"3.0 TOTAL QUANTITY REPLACED °3 Gal. -eJ 4!fXl ( .10. l. l) Gt"ease Leaks D ri:s l,iS NO (ll.2.10.2.l) REFILL ACCEP1'.ABLE 5YEs D Variation -+2-( 11.3.3.15.2) Exit Temp. ( 11.3.3.15.3) Complete OYEs of Grease M';4-OF. '.I:hermo. I.D. ,41/fr Reca.l Date Vents Open V' Vents Closed After Filling ...JL.. Drain Vents Closed Before Filling ""/A BfJ 1/zln fJJ11/tfr7 (11.2.10.2.2) COHHENTS: ______________ _ Q.C. REVIEW
~~TJ::rLE /Yl.6-R I ' ffl. fJ I WlEL JO:::. Jl-JJ,8'?~~
,. ' --£ /it"Jll> !" ti t.e-7 ) PSC PROCEDURE.SQ 12.1 GREASE REPLACEMENT DATA SHEET 12.-1 MAY 20, 1987 Page 1 of 1 Revision 0 Lh,Revision 1, 8-14-87 c!Bo GREASE REPLACEMENT -INSPECTION DOCUMENTATION PROJECT ""f>A L..\ S.A. "°b E: S *SURVEILLANCE NO. 5 __ ___;;;;;...._ ___ _ YEAR 8 7 ----I l<JE/4-'IC.. TE!:1DON NO. 1) \ 3 TENDON E!:ID/BUTTRESS NO. 5 Ho"P A--Su TT I U!:UT ,1._ ----QC Sig-:-iof:' -SQ 12.0(9.3.1) Coat End Anchorage Assm. 1'2-Gal. Q.C. e8 '1)-z1 6.0 -DS 6.0 (8.7.1) From Can Only 3/t . I SQ Grease Loss Gal. &sQ 6.0 -DS 6.0 (1(>3): Grease Loss from ,Duct. l/c_ Gal. . SQ 6.0 -DS 6 .0 -Bottom of Page TOTAL GREASE LOSS 3 '/'-f-Gal. U 'f f2. '/ so 12.1 (8.5.1) Estimated Grease Losses From Leaks A/CN* Ga.l. * (8.6.1) Documented Grease Losses -NCRs or Other Reports Ga.l.tAfr (8. 7 .1) TOT.AL GREASE LOSS nirs TE!:IDON 3 Y'/ . Gal..... t:l1J. ffi (9. 7 .3.1) Pump Gauge ,A/,'A Dimension . /.77 Gallons per inch M_...;.;//..,_....;...:.._ 2!S_ (9.7 .4.1) Gt"ease Height in Drum BEFORE /I' (9. 7 .5.1) AFTER /2 3 lf *t1111t'/rJ ) Calculations: /2'3/'/ -//=l"j/'t'fl*77=-3

...;....,*

~~.(10.1) Ambient Temp. 31' ° F. Ther:no.ID.~~
~~Pk'/2. Reca.l Date 'li'iYfe8 IJ'J 1/r/crr . (10.2.1) Can Removal ql-z..1 In Can Replacement II I '1187 Days Elapsed "fl (11.1.5) Cold Pack~~
~~'/z.. Gal.~~
~~1 = (11..1..6)~~
~~Gr:ease Can Partially Filled DYES Quantity ;VO.-J*. c;;a.l. ebll_'I . * (1.1..2.7) Pump Hot Gr:ease 3 Gal. Grease~~
~~Thermo.No.~~
~~Date 'l/8/88~~
~~t'f II. r1 (1.1.2.8)~~
~~Waste Grease * #tJ#( Gal. 'IOTAL PU?:!PED Ill _ _.3 ____ Gal.~~
~~th,11/9/r7 (11.2.9) Cold Pack V'2... Gal+ Partial Fill ().*Gal-+~~
~~Total Pumped In :3 Ga.li:J.,/nt,/a/o/I 'IOTAL QUANTITY REPLACED 3 Yz.. Gal * (7./:;+-Lf-1-L-(11.2.10.1.1) Grease Leaks Dn:s 8JNO ( 11. 2 .10. 2~~
~~1.) REFILL ACCEPTABLE Variation (11.3.3.15.2)~~
Exit Temp. ( 11 . 3 . 3 . 15 . 3 ) Complete ;4illing 0 YES of Grease .V '4' °F. Thermo. I.D. A/jtt Recal Date ..v/A-Vents Open ,/ Vents Closed After Filling v' Drain Vents Closed Before Filling Al/It" I GIJ; 11 (J fo t I (11. 2 .10. 2 .2) COHHEN'I'S: ____________ _
~~Q.C. REVIEW D.An! //-JJ-8/~~
~~TITLE frl(/-/2 J 62 . A * ) ) ) PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT~~
/8/ DATA SHEET 12.1 MAY 20, 1987 Page 1 of 1

Revision O it.Revision 1, 8-14-87 GREASE REPLACEMENT
-INSPEC'!ION DOCUHENTilION PROJEcr --PAL I SA ""'DES TENDON NO. 1)\-38 SURVEILLANCE NO. .S-_ ___;;;;;;;_. ____ _ I A.Jehl?_ TENDON END/BUT!RESS NO. 6'rJTT I YEAR 87 --mn:r j_ QC Sis-:ioff SQ 1\ SQ SQ 12.0(9.3.l) Coat End Anchorage Assm. 1/it Gal. Q.C. Signoff e.13 10/a.Jn 6.0 -DS 6.0 (8.7.l) Grease Loss From Grease Can Only eciJ.. 6.0 -DS.6.0 (lQ.3): Grease Loss from Tendon Duct. No,..;* Gal. ,,,}QJCV7
~~6. 0 -DS 6. 0 -Bottom of Page TOTAL GREASE Loss* :1. '1-z.-Gal. u so 12.1 (8.5.l.) Estimated Grease Losses From Leaks NO.Ne" Ga.L 11/tJ/'(1.~~
(8.6.l) Documented Grease Losses -NCRs or Other Reports .,votVe Gal. ca. 1. l.) TOTAL GREASE. Loss nus TENDou I Yz_ Ga.l..... el?. u r r * .ffi (9-.7 .3.l) Pump Gauge ...v/A-Dimension /,77 Gallons per inch 11/1/q & (9. 7 .4.l) Grease Height 'in Dru;rt BU:ORE /D'h. (9. 7 .5.1.) AF!E..-q, . tJl)..11/"lfCO Calculations: 11/l'z =-I xt.77-:.. /3/'t ti? 11/9fa{z .Eii3 *1}'1/ ej F I 10. l.) Ambient Temp. 3b ° F. '!her:no. ID.
~~P/<'/"2 (J.0.2.1)~~
Can Removal 10/9/'Q Can Replacement 11/f/'?z Recal Date <t{fll Days Elapsed 3 J tlf.u/J..!fi-(J.1.1.5) Cold Pack '/t Gal. 1 ( 11. .1. 6) Grease Can Filled D YES f2S. NO quantity .vo..v*. (ll..2.7) Pump Hot Grease /4/¥ Gal. Grease Tesp.218 op Ther:no. No * .PJ<Y2 Re cal Date f/o/9' 8' -.-Ga.l
tl'J..!!/!t.,!!1_ ( 11. 2. 8) Waste Grease

Gal. '!OTAL Pffi!PED Ill ltY (11.2.9) Cold Gal+ Partial Fill ()*Gal-+ '!otal Pumped . Gal . Gal. TOTAL QUANTITY REPLACED e Gal. . (11.2.10.1.l)
Grease Leaks DYlis *_aNo (11.2.10.2.l) REFILL ACCEPT.ABLE Dim Variation tg3 .. ... ( 11.3.3.15.2) Exit Temp. Complete Refilling DYES J;:a:uo of Grease *-°F. '!her::io. I.D. Recal Date Nfl ( 11.3.3.15.3) Vents Open r/ Vents Closed After Filling V Drain Vents Closed Bef ora ...dt1. ffiu/9,/rz
~~(l.l. .2 .10. 2 .2) COHHEN".tS:~~
~~_11, ..... ..... Q .C. REVIEW '/J-. LEVEL -::rrr:: DilE J /-IJ TITLE J GL9. -* ... *--*** *,.,. If>> .. ovl '11 . *. r \,\ '"\ ) ) )~~
~~PROJEc::t S_A_D_.c_S~~
~~__ _ TENDON NO. __ D_2_-_3 __ P SC P R 0 C E 0.LJ R E~~
SQ l 2:

1 GREASE REPLACEMENT DA TA s HEE T 1 2 . 1

I B 2. 1"1'A Y 2 0 , 19 8 7 Page 1 of 1 *Revision 0
T, 8-14-87 SUR1fCIT I ANa NO. ___ S-____ _ YEAR" _%7 __ _ SQ 12.0*(9.3.l) coat End Anchorage Ass:m_ 1/tf Gci..l. Q.C:. !f?d 10/11/'(7 /\SQ 6.0 -DS 6.0; (8.7.l) Gi:ease Loss F":c:i:mt Grease can On.l.:r &.O -os. &.a* o. Q.3)*: Grease Lass from Tenticm Dtrr:t. ,NeJ.v* Gal. /. -SQ 6..0: -DS 6..GJ, -Bottom of Page 'IC1ml:.. GREASE" LOSS-W:fm 3/'f Gal. 1e)7 rJ .-1 . so 'l.Z .! (8.5 .1) Estimated Grease Losses Ft"om Lea.ks NtMlc Gal. (8".6 .l) Doetimerlli:.ed Grease Losses -N*:Rs-or Other Reports No,VE ( 8
7

l)
~~GREASE LOSS THIS TEJZDON . / '3 /'/ G.a.1. " ffi. ( 9. 7~~
~~3. l) Pump Gauge Al/A Dimension~~
~~/. 7 7 Gall!ilns per incl:l. . 811_ II '/a & ( 9. 7~~
~~4. l) Gt"ease Height' in* Drum BEFORE l 7 ( 9. _:z .5 .1.) AFTER' I 3Yy . f"1 o Calc:Ulations:~~
!!'YY -17:: /'I'! X /. 7 7 ;: Z I ' (10.l) Ambient Temp. F. Ther:no.ID. Reca.l Date rt/Pt/9'8 _!11)1fi'rJ (10.2.l) Can Removal..J2/ill!l::J-- Can Replacement IJ//o/$1 Days ( 11. l. 5) Cold Pack Grease 'It Gal. r I {11.l.6) Grease can Partially Filled On:s Quantity AJQ&e* Gal:. fJtL.11/olrz (ll.2.7) Pump Hot Grease 2.2_ Ga.l. o:: / 1
~~Ther:no.No.~~
~~PK'IZ Reca.l Datep'pr . . * *. * (ll.2.8) tvaste Gr-ease~~
Gal. TOTAL PUMPED Il1 z. 2.. . Gal. * ( ll. 2. 9) Cold Pack ..Yi. Gal + Partial Fill 0 *

Gal.+ Total Pu::Ip ed In '2... < Gal. 1 1 ; TOTAL QUANTITY REPLACED Z.'f Gal. fAll,Uotfil_ (ll.2.10.Ll)
Grease Leaks DYEs (11.2.10.2.l) REFILL ACCEPTABLE D Variation --t-3 7.,_ (11.3.3.15.2) Exit T.emp. (11.3.3.15.3) Complete Refilling On:s 5!No.Ai/.d.. of Grease ..1!/d;.°F. !her:no. I.D. Recal Date '!'fa. Vents Open L Vents Closed. Ute;-_ Filllng "-( __ Drain Vents Closed BefG>ra Filling ___;M..,.'//""'-1-. , .I (11. 2 .10*. 2 .2) CCHHEN"!S: ___________ _ Q.C.
~~. /Y7 G/d.., b<..-fl* )~~
PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT t=_. I 83 DATA SHEET 12.1 MAY 20, 1987 Page 1 of 1 Revision 0 &Revision 1, 8-14-87 GREASE -INSPECTION DOCUMENTATION PROJECT '°P .AL l S Ab E S. SURVEILLANCE NO. b YEA..tl g-/ ----/ NE.4fi! D2-3 TENDON END/BUTTRESS NO. r/ELDA Btrrr mrrr :J_ I ____ Q_C __ NO. Sig:10ff SQ 12.0(9.3.1) Coat End Anchorage Assm. Yi Gal. Q.C. Signoff
~~\ SQ 6~~
0 -DS 6

0 ( 8. 7 .1) Gt'ease Loss From Gt'ease Can Only '2..

ffiSQ 6 .0 -DS. 6 .0 (l Q.3): Grease Loss from Tendon Duct. '/'2-Gal. / SQ *5 .0 -DS 6 .0 -Bottom of Page TOTAL GREASE LOSS 2-1/-z. Gal. f!!llE1("$"/r7 ) , so 12.l (8 .5 .1) Estimated Grease Losses From Leaks Gal.. t!/? 1;/c./p .(8.6.1) Documented Gt'ease Losses -NCRs or Other Reports pD,v£ (8. 7 .1) TOTAL GREASE LOSS T'rlIS TENDON 21/-z. . Gal-.,-----
~~ffi ( 9. 7~~
~~3 .1) Pump Gauge Al/A Dimension~~
~~/, 7 Z Gallons per inch & (9. 7 .4.1) Gt'ease Height' in 7Y":Z. (9. 7 .5.1) AFTER 9 I 7 ) Calculations~~
~~1-7 l:l:_ -:. I Yz_ t /. 7 7 ::. 2 .(/q fA. II /f; /?f?~~
~~JI (10.1) Ambient Temp. "12. ° F. 'I'her:no.ID.~~
Recal Date 9,kf9'S' (10.2.1) Can Removal 1/"'Jo/rz Can Replacementll/6/87 Days Elapsed 37 (11.1.5) Cold Pack V'f Ga.l. rr / 1 ( 11.1. 6) Gt'ease Can Partially Filled 0 YES Quantity .A./OA.Je'. Gal.. (ll..2. 7) Pump Hot Gt'ease Ga.l. Grease Temp .189 °F I
~~Recal. Date ro/fi (l.1.2.8)~~
~~Waste Grease~~
Alove Gal. '!OT.AL PUMPED IN Gal..

ti_114 /<<7 (11.2.9) Cold Pack Y'i Gal + Partial Fill ()°.Gal-+
Total Pumped rnZ.f.o Gal. TOTAL QUANTITY REPLACED z. 1 Gal. -a_11 Aln 7'-7 (11.2.10.1.l) Grease Leaks Ori:s (ll..2.10.2.1) REFILL ACCEPTABLE j3n:s Variation ( 11.3.3.15.2) Exit Temp. ( 11.3.3.15.3) Complete 'Refilling OYEs .* of Grease H/,4-°F. Thermo. J:.D. N/A-Recal Date -"'/A..
~~Vents Open Vents Closed After Filling ./ Drain Vents Closed Before Filling It/II ,~~
Q. REVIEW __ _ DATE //-13-8? . TITLE f11 Gil.' J Q,. fl .......... ..... * ... , ... -ill. It]>-, INF" * ) ) PSC PROCEDURE SQ 12. 1 GREASE REPLACEMENT DATA SHEET 12.1 E:./B'f MAY 20, 1987 Page 1 or 1 Revision 0 Lt.Revision 1, 8-14-87 GREASE REPLACEMENT -INSPECTIC?i DO<:UMDJTilIOlf
~~zro. PROJECT __~~
___ _ --------YEAR '8(7 ----'m?IDON oo . L) 3 -I 8' SQ ;\ SQ SQ U.0{9.3.l) Coat End Anchorage Assm. Yi Ga.l. Q.C. 6.0 -DS 6.0 (8.7.l) Grease Loss From Grease Can Only 6 .0 -DS 6 .0 (1. Q.3): Grease Loss from Tendon Duct. 6.0 -DS 6.0 -Bottom of Page TO'.I:AL GREASE LOSS mn::r .::L ----signoff 1¥um 2'1'+/- ,,UOAJ* Gal.. -Z '/'f Gal. M ;c/zb/87 I I so 1.2-1 (8 .5 .1) (8.6.1) (8.7.1) Estimated Grease Losses From Leaks NoA/G" Gal. Documented Grease Losses -NCRs or other Reports ___ ,,v_o_-v_e:_- __ TOTAL GREASE LOSS THIS TENDON 2 '/ t Gal.' (JP ffi ( 9. 7
~~3. l.) Pump Gau-ge /V'/fA Dimension~~
/. 7 7 Gallons per inch eA..11/toln ZS, (9.7 .4.1) Grease in Drum BEFORE 15"1/z. (9. 7 .5.1) A.FT.EE._1_7 ___ Calculations: /7 .... ;5Y-z. = l/z YI. 72 = '2 *" f/?;1110 * (10.1) Ambient Temp. ° F. Ther.no.ID.
~~$1<'"/Z.~~
Recal Date (10.2.1) Can Remova110/z.o/r, Can Replacement 1T1c/rz Days Elapsed "2.(. ( 11.1. 5) Cold Pack 1/'f Gal. ' 61,1/fo,tn ( ll.. l. 6) Grease Can Partially Filled. 0 YES ©NO Quantity (l.1.2. 7) Pu:np Hot Grease 2, f'o Gal.. Grease Temp. 2Jo o: '!her:no .No. Pl<si'Z Date ;fr'i'B" --. . ( 1.1. 2. 8) Waste . . IV P:f/e Gal. TOTAL Pill!PED Ill 2 *' (11.2.9) Cold Gal+ Partial Fill ().*cal-+ Total Pumped TOT.AL QUANTITY REPLACED 2
~~9 Gal. (11.2.10.1.l)~~
Grease Leaks DY==s (11.2.10.2.l) REFILL ACCEPT.ABLE D Variation -t28 .. ,. ( 11.3.3.15.2) Complete Refilling OYEs l'2:No Exit Te.mp. of Grease Al/19-°F. Iher:no. I .D. /t'/11-Recal Date ..uh j (11.3.3.15.3) Vents Open i/ Vents Closed After Filling Drain Vents Closed Before Filling -41/;4 Cll. 2 .10. 2 .2) cmmE?rIS: __ 1.:..:.W...___ ____________ _ .. J *

~~Q.C. ae:vm _ ..... ______ _ LEVEL __ TIL __ _ DilE IJ-IJ-?? At 6-,e' } -A *-* ....... * .. ' --£ i*I""-'? IT>> ) PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT~~
~~/85°' DATA SHEET 12.1 MAY 20, 1987 Page 1 of 1 Revision 0 1, 8-14-87 GREASE REPLACEMENT~~
~~-INSPEC"!.ION DOCUMENTilION PROJECT __ ____ _ SURVEILLANCE YEAR 87 -----TENDON NO. J .Nt:A I<.. TENDON ENDIBuTTREss No.r1£w Le BUTT UNI:r ::1..... ) ____ Q_C __ Sig*:10f:=-~~
~~! 1.2.0(9.3.1.)~~
Coat End Anchorage Assm. Yt Gal. Q.C. Signoff *{!1"/7.3/?::z 6.0 -DS 6.0 (8.7.1.) Grease Loss From Grease Can Only ___ SQ SQ &sQ SQ 6.0 -DS.6.0 (lQ.3): Grease Loss from Tendon Duc:t. 1/"Z-Ga.l. 6 .o DS 6 .0 ..;.. Bottom of Page TOT.AL GREASE LOSS 2 Gal. te/()h I SQ 12.1 (8.5.l) Estimated Grease Losses From Leaks ;f/O.Vc *Gal. (8.6.l) Doc:umented Grease Losses -NCRs or Other Reports (8.7.l) TOTAL GREASE LOSS '!HIS TENDON Z.3/Jt-Gal.' .ffi_ ( 9. 7
~~3. l) Pump Gauge .V/A . Dimension~~
/. 7 7 Gal.lens per inch n "ZS. (9.7 .4.1.) Grease Height 1 in Drum BEFORE 2.hl (9. 7 .5.l) 3J/'t-) Calculations: 3"1 1./"-'2'1= /'3/'t Xl.77:. 3.o *...;:;...---:. __ _ .10.1.) Ambient Temp. ° F. Thermo.ID. -Pk'f-2. Reca.l Date (10.2.1) Can _Removaltr'-z.3§7 Can Replac:ement n/2/!JZ Days Elapsed /0 ) (11..1..5) Cold Pack . 1/'f= Ga.l. r 1 . ( 11.1.. 6) Grease Can Partially Filled 0 YES IE! NO qpanti ty ;CJCYA/?;° Gal. e$ lf/z-/rcT (J.1.2. 7) Pump Hot Grease 3.0 Ga.l. Grease Ther:no.No.PkYZ Rec:al Date 9/"ii'L'ii' e.bu/ o/'7 ' . (11.2.8) Waste Grease
~~A/OA/e Gal. TOTAL PU?:!PE:D Ill 3.o . Gal. .~~
~~Pw:Iped In '3. a ,,'f z'k? (11.2.9) Cold Gal+ Partial Fi.11.v/...,:~~
~~Gal-+ Tota.l TOTAL QUANTITY REPLACED 31t Gal. (11.2.10.1..l)~~
Grease Leaks DYEs (11..2.10.2.1) REFILL ACCEPTABLE 0 NO Variation 18 .. ,. ( 11.3.3.15.2) Exit Temp. complete &Pilling Dn:s f29No . of Grease oE". :rhermo. I.D. 1/k Reca.l Date "YA Vents Open / Vents Closed Af'ter Filling i/:' Drain Vents Closed Before Filling 111/ IT , (11.3.3.15.3) I ' '*' ")zf 9:'7 ( I *t1 11/-Jr:z_ . I (ll. 2. l.O. 2. 2) COHHENTS: _. _____________ _ -Q .c. REVIEW _fl'-'--.?(_ . __ LEVEL ___ JJ._U:.. __ ) ) PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT 1-:;-{a/ DATA SHEET 12.1 v Df:::J MAY 20, 1987 Page 1 of 1 Revision O 1, 8-14-87 GREASE REPt.ACEMENT -INSPEC"!ION DOCUMENT.A:rION PRO.JEC'! _ ___.B .... SURVEILLANCE NO. S-. YEAR 87 ------------UNIT .:t_ 59 Ac_ TENDON NO. TENDON END/BUT!RESS NO. SHot' /4 BUTT I ----. QC. Signoff SQ 12.0(9.3.l) Coat End Anchorage Assm. 1'2.. Gal. Q.C. Signoff ee. 10/1z}?[7
\ SQ 6. 0 -DS 6. 0 ( 8. 7. l) Gt"ease Loss From Grease Can Only . __ .l._3_/_tt-__ ffiSQ 6 .O -DS. 6 .O Cl Q.3)

Grease Loss from Tendon Duct. No/'J* Gal. SQ 6.0 -DS 6.0 -Bottom of Page TOT.AL GREASE LOSS .::J...."3/lf Gal.
~~' ) so 12.1 (8.5.l) Estimated Grease Losses From Leaks 41otf)t:r Gal. (8.6.l) Documented Grease Losses -NCRs or Other Reports (8.7.l) TOTAL GREASE LOSS THIS TENDON Gal.' fil ( 9 . 7~~
~~3 .1) Pump *Gauge JI/A-Dimension~~
/. 77 Gallons per inch . .4.1) Grease Height in Drum BEFORE B (9. 7 .5.l) A.FT.ER /O' Calculations: 10-'6 =-Z>'/.77:. 3YZ.. -----(10.l) Ambient Temp. 32., ° F. Ther:no.ID. Pk'IZ... (10.2.1) Can Remova110/n .. /t;z
~~Can Replacement 11/1/rrz (11.l.5) Cold Pack V.z. Gal. / 1 Recal Date 9/g-/g-f Days (ll..1.6)~~
~~Grease Can Partially Filled OYEs 8 NO Quantity (11..2.7) Pump Hot Grease 3Y°i:... Gal. Grease Temp.g./0°F Ther:no.No. PK'fl, Recal Date --( 11. 2. a) Waste Grease .~~
~~. Gal. TOT.AL PU?:!PED Ill 3 Vz.. (11.2.9) Cold Pack _izr Gal + Partial Fill Ci* Gal-+ Total Pumped TOTAL QUANTITY REPLACED ¥ Gal. (ll.2.10.l..l)~~
Grease Leaks Dn:s li51No (11.2.10.2.l) REFILL ACCEPT.ABLE D NO Variation -f/2'? ( 11.3.3.15.2) Exit Temp. (11.3.3.15.3) Complete Refilling On:s J. of Grease !'herno. I.D. #-Recal Date /f/{"t" Vents Open / Vents Closed After Filling V" Drain Vents Closed Bef ora Filling /V/"1 -....,.,....._ __ (11. 2 .10. 2. 2) CCHHENTS: _________ _ Q.C. REVn:w ...... LEVEL _-:JJr: __ _ J'i'J61l. 9 bl../}' ) ) ) PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT DATA SHEET 12. 1 MAY 20, 1987 Page 1 of 1 Revision 0 &Revision 1, 8-14-87 GREASE REPLACEMENT -INSPECTIO:l DOCUME:?n:AnON PROJECT SURVEITTANCE
~~00. S-YEAR <:;r7 ----TENDON HO. S? Ac TENDON DJD/BtJT.rn.ESS NO. r/G"t.IJ/c.~~
~~Burr tJ?ill 1--SQ SQ &sQ SQ 7 __ Q_C_ Sig;'!of f 12.0(9.3.l) coat End Anchorage Assm. Yi Gal. Q.C. 6.0 -DS 6.0 (8.7.1) Grease Loss From Grease Can Only __ 6~~
0 -DS 6

0 ( l [} 3) : Grease Loss from Tendon Duct. A/;:)A/ e Gal. 6 .0 -DS 6 .0 -Bottom of Page TOTAL GREASE LOSS 13/'f Gal.
~~SQ 12.1 (8.5.1) Estimated Grease Losses From Leaks '°""'"' Ga1 (8. 6 .1) Documented Grease Losses -NCRs or Other Reports~~
~~i: (8. 7 .1) TOTAL GRRASE r..oss THIS TENDON Gal.'~~
~~fil. (9.7 .3.1) Pump Gauge Af&. Dimension /.77 Gallons per inch & ( 9. 7~~
~~4.1) Gt""ease Height in Drum BEFORE '23/t (9. 7 .5 .1) AFT.ER 8Y<.. Calculations:~~
~~-6 ¥Cf =/11<j f /,71-:.J,O (10.1) Ambient Temp. 60 ° F. Thermo.ID~~
~~.Pk'l'Z. Reca.l Date (10.2.1) Can Removal 10/zo/1?:7 Can Replacement fz/i'Z Days Elapsed' /3 (11.1.5) Cold Pack Yt Ga.l. ' (11.1.6) Gt"'ease Can Partially OYEs quantity Gal.~~
(11.2.7) Pump Hot Grease 3,0 Gal. Thecno.No.f'l<S"Z Recal Date '1 eA,11/z../'(z ) I (11.2.8) Waste Grease NOA/* Gal. IOT.AL Pill!PED :m 3 O Ga.l. * (11.2.9) Cold Pack _.!Et Gal+ Partia.l Fi.ll o* *Gal,+ Total In '3.0 Gal. 2 /. TOTAL QUANTITY REPLACED 3 '/f Gal. e/> 11_/'(7 I (11.2.10.1.1) Gt""ease Leaks DTI:s raNo (li.2.10.2.1) ACCEPTABLE Variation ( 11.3.3.15.2) Complete Refilling OYEs '29No . *Exit Temp *. of Grease °F.
~~Ther:no. I.D. fM Reca.l Date 7'4 Vents Open / Vents Closed After Filling / Drain Vents Closed Before Filling ,11.ld J ( 11.3.3.15.3)~~
~~(11.2.10.2.2) COMMENTS: ,,.;;:.--f"J I J : Q. C. REVIEW _?f......._ ..... .........~~

~~frtt=./<.~~

~~,&_./}.. . -../ ... -* _. ... ,_, -£ i*lll--r? llJ>7 --rrr-........... .i..o;,w...._. _.LLJ-ki (.; ,, I f'7 PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT~~
~~f 88 DATA SHEET 12.1 MAY 20, 1987 Page 1 a f 1 Revision 0 .lhRevisian 1, 8-14-87 GREASE REPLACEME'l:IT~~
~~-INSPECTION DOCUMENTATION PROJECT ____ __ __ SURVEILLANCE NO~~
~~__ __;5;;.__~~
______ _ _%7 ______ _ TE'l:IDON NO. 77Pr e_ . A-TEND ON END/BUTTRESS NO. SH op /BUTT . muT :J_ . I ----QC Signoff -SQ SQ &sQ SQ , I/ j 12.0(9.3.1) Coat End Anchorage Assm. et* Gal. Q.c. Signoff ec. 1or1.rl 6.0 -DS 6.0 Gcease Loss FI."'om Gcease Can Only .:1_ Gal. 6.0 -DS 6.0 Cl.0.3): Grease Loss from Tendon Duct. AJo"'1* Gal. 6 .0 -DS 6 .0 -Bottom of Page TOTAL GREASE LOSS ______ ...;;;..i.=. ____ Gal. so 12.1 (8.5.1) Estimated Grease Losses From Leaks tVd,1/t[ Gal. (8.6.1) Documented Gcease Losses -NCRs or Other Reports ( 8
7 .1) TOTAL GREASE LOSS T".rlIS TENDON .1.

Gal.' .ffi. ( 9. 7

3 .1) Pump *Gauge* '1.1. Dimension
~~/. 7 7 Gallons per inch & (9.7 .4.1) Grease Height in Drum BEFORE /0 (9. 7 .5.1) AFTER....;;/...;./ _____ )~~
~~Calculations:~~
~~// --10 = IX' I. 7 7 .= /3/y ....o.-n-:t-r-:-- (10.1) Ambient Temp. 32 ° F. Ther:no.ID.~~
~~'i_l<t.l:-2 Recal Date (10.2.1) Can Removal/.?h/'!:,7 Can Replacement IJ/'l/'i7 Days Elapsed 3Z.. i?.tf/!P-(11.1.5) Cold Pack~~
'/'f-Gal. ' 11 //lt,/n (11.1.6) Gcease Can Partially Filled DYES Quantity ..._.:AJ=o:....:N-=fE'.:..;..._ (11.2. 7) Pump Heit Grease /3/'f Gal. 2.IQOp -Thermo.No. !'kf?. Re.cal Date Z * .tH.14&7 (11.2.8) Waste Grease . NDN!F Gal. TOT.AL.Ptn:!PED Ill ..:t.3 1)' .. Gal. . (11.2.9) Cold Gal +Partial Fill 6>. Total Pumped rn.1 3/f Gal. I '!OTAL QUANTITY REPLACED -Z Gal. Pl}_ (11.2.10.l.i) Grease Leaks Dn:s C8No (11.2.10.2.l) .REFILL ACCEPT.ABLE 18YEs Variation +/DO ( 11.3.3.15.2) Exit Temp. (11.3.3.15.3) Complete Refilling OYEs 8No of Grease #/.d..OF. Thermo. I.D. ..v/.+ Recal Date .111/ct-J ) Vents Open i/"" Vents Closed After Filling v Drain Vents Closed Bef ora Filling A/,//f. I
~~I '7 ,; 1 1/t/n (11. 2 .10. 2. 2) COHHEN"IS:~~
~~... ___________ _ -:JJC" I.EVEL -----DA:rE //-/ J-8? TI'I'LE *, .. * -fu 111'-:J ) ) P-5-C PROCEDAJR,E SQ l2. 1 G'REA.SE REPLACEMENT '-/G 9 DA TA SHEET 12. T v o MAY 20, 1'9-87 Page 1 of l~~
~~Revision O &Revision 1, 8-14-87 PlWJEC'l:~~
~~__ _,_P_,_A..:..:L:::..:...I 5=...;...A....:"D;;;...;;;E=.S----- 77Ac.. mo._ ... s=------n:AR __ 8'"-'7'"-'--_ mn:r .:1_ ----QC SQ* l.2. Q ( 9~~
3.. I.)' Coat End Anchlil.rag.e Assm. Yt Gal.. Q

C:. Signaf f . SQ 6-.Q:. -IDS 6.0 (S. 7 .1} Grease Loss Fram Grease can Only-:i '/7... &, SQ 5. 0 :-DS. 6. a Cl. O. 3) : _Grease Less frcm.
~~Dt:ct. >>c,.v t: SQ 6~~
0 -DS 6

a -Bot.tom gf Page Ž GFEASE r.oss .:'.L V-z-SQ 12.1 (8 .5 .l.) Estimated Grease Losses From !.eaks Gal. e>11/z./,n (8.6.1) Doc:mnented Grease Losses -NCRs o.r Other Reports AJO,V(;f ca. 7 .1) TOTAL GREASE LOSS THIS TENDO?l /Y'L Ga:l." el;11/z/'(7 I ffic9.7 .3.1) Pump Gauge NIA Dimension J.]7 Gall<iltlS per ll1':h
~~& ( 9~~
7 . 4'. l) Grease Height 'in Drum BEFORE 5f'z-'g.. 7

S.. l.) AFIE. 6 Vy . . . Calculations:
~~6 3 1¥ -.: . I Yy )<I. 77.: 2. a (10.1.) Ambient Temp. (oO ° F.~~
.Pk'IZ. Recal. Date 1/rl(t (10.2.1) Can Removal Can Replacement 11/z/'if'7 Days Elapsed /2. (1LL5) Cold Pack G?ea.ie 1/'f-Gal. 1 . (ll.. l.. 6) Grease Can Partially Filled 0 YES Quantity -tJ/4-. Gal. !811q/n (l.l..2.7)
Pump Hot Grease '2.Z. Gal. Grease / I Ther:no.No .Pk. 'f-'2., Recal Date Y¥.i:7 (11..2.8) Waste Grease .AIOA;dr-. Gal. TOTAL PU?!PED Ill ""2... z . Gal. . e/711/z./o (11.2.9) Cold Pack* Vcf Gal +Partial Fill (:.'.'.)° Gal-+ Total Pumped In "2. <.Gal. 1 0*
~~TOTAL QUANTITY REP!.ACED 2 'i S-Gal. -(?6 Cll..2.10.1.1)~~
Grease Leaks DYEs t:1>11/z./irz j I (11.2.10.2.1) REFILL ACCEPT.ABLE g}_YEs 0-No Variation -f /,'3 ( 11. 3. 3. 15. 2) Complete Refilling 0 YES . f3No Exit Temp. of Grease !hermo. I.D. ,,..,µ . I Recal Date Al/,t/ 7 I (11.3.3.15.3) Vents Open V Vents Closed After Filling V: Drain Vents Closed Before Filling ...vUf I Cll. 2 .10. 2 .2) COHHENTS: ___________ _ Q.C. REVn:w *_Jf._-...... Z' ...... ...... ' -'"-'----- -Q,.f}. . . * ... ** **** ,. , -.:* fil i-w>--1? 11-"Jt>- 'I' * )
~~PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT C / 9 0 DATA SHEET 12.1 MAY 20, 1987 Page 1 of 1 Revision 0 ,LhRevisian 1, 8-14-87 ' GRE:ASE REPLACEMENT~~
-INSPECTION DOCUMENTATION PROJECT 'PAL\ 5 Ai:> E: S SURVEILLANCE NO. S ------------------ TENDON NO. 4-2 'PF TENDON END/BUTTRESS NO. Sf/of'/,= Be.JI[ I YEAR 87 -------UNIT ..:L -------QC Sig-:10ff SQ 12.0(9.3.1) Coat End Anchorage Assm. 1'+ Gal. Q.C. Signoff 41!!J 10/,y.../927 SQ 6 .0 -DS 6 .0 (8. 7 .1) Gt"ease Loss From Grease Can Only _____ .::L._._Y.._t_* ___ &sQ 6 .o -DS. 6 .0 Cl Q.3): Grease Loss from Tendon_ Duct. NoA.1* Gal. SQ 6.0 -DS 6.0 -Bottom of Page TOTAL GREASE LOSS .:L'/'t Gal.ef31°)'1jq so 12.1 (8 .5 .1) Estimated Grease Losses From Leaks Gal. (8.6.1) Documented Grease Losses -NCRs or Other Reports Ga.l. 11 ( 8. 7 .1) GREASE LOSS THIS TENDON / '/'f . Gal.' #j 11/u/cfCI I I ffi (9.7 .3.1) Pump-Gauge .V/A Dimension /.77 Gallons per inch & (9. 7
~~4.1) Grease Height 7 in Drum BEFORE 12 Yz (9. 7 .5 .1) AFTER // Y't Calculations:~~
~~/2Y2 -1/Yy.::. l'/y.x/.77=2.2.~~
~~(l0.2.1) Can Removal 10. 'I Can Replacement//~~
II Days Elapsed 1"28' (10.1) Ambient Temp.if!i-° F. Ther=.ID. JJti Reca1 Date g.f.b-8 (1.1.1.5) Cold Pack Gr ase 1/j Ga.L (11..1..6) Grease Can Partially Filled OYEs (25l NO Quantity Gai.t:i!J 1/t1/t(f (1.1.2. 7) Pump Hot Grease 2. 2-Gal. Grease Terrrp. Z/ 8'°F Thermo. No. /RfZ Recal Date NJ 11/t/rz (11.2.8) waste Grease * /11tht1e Gal. TOT.AI. PtIBPED IN e.z Ga.l. * (11.2.9) Cold Gal+ Partia.l Fill o* *Gal,+ Total Pumped In '2.2 Ga.l. i4-TOT.AI. QUANTITY REPLACED *2. f Gal. -. IJ/; 11/11/ctJ Fi (1.1.2.10.1.1) Grease Leaks DYEs I I (11.2.10.2.l) REFILL ACCEPTABLE 0 Variation -f72 ( 11.3.3.15.2) Exit Temp. (11.3.3.15.3) Complete Ref il.ling 0 YES * . 1 A of Grease -4AoF. Thermo. I.D.
Recal. DateAl..., 1 ,....vt __ _ *vents Open __L_ Vents Closed Filling / . Drain Vents Closed Before Filling N/A-*

I (11. 2 .10. 2. 2) COHHENTS:

) *--_,,--.

JI[: LEVEL----- DAXE Jl-13 -f? TI:rLE ) ) PSC PROCEDURE SQ 12_1 GREASE REPLACEMENT Ef9f O.A T.A SHEET T 2:-1 MAY 20, 1987 Page 1 of l Rev*ision 0 &Revis fan . 1 , 8-1 4 -8 7 PROJE-cT ___ __ t_.S ____ ___ SURVEILI.ANC:S ?:ID*-5 YE:A:R 7 ----TENDON NQ .* 'f-2DF TE?IDON-Nill--r"IGLD /-D "au TT UHll :L I ----q c: s:.i:.;ucrf f SQ 12. o ( 9*. 3 .1.) Coat End Anchorage Assm-l/'2.. Gal. Q .* c _ S"ignoff
\ SQ 6. 0. -DS 6. O* (8. 7. l)* Gi

-ease Loss From* Grease-<::in On.ly: ..:L './'t 'Gari:
6 .0 -DS. 6 .0 Cl Q.3): Grease Loss from. Dmdon-Duct. ___ N.....,;:;o.;.;;u;.:f:=----- GaJl. SQ 6 .a -DS 6 .o -Bottom of Page TOT.!EL GRE.AS*E: r.oss ..:1.. Y.., Gao]. ef,10/13/'157 I I so 12.l (8.5.l) Estimated' Grease* Losses From Leah N4J,4.lc (8 .. 6. l). Docbmented* Gt"ease Losses -NCRs or Other Reports. Ga!. tJJ. ( 8 _ 7
l) TOTAL.. GREASE LOSS '!HIS TENDON ..1. '/ 'f Gal. "' , ffi (g,_7 .3--l) PumP Gauge .N/A Dimension

/. 77 Ga:llons per inch .
& (9.7 .4.1) Gi:-ease Height 'in Drum BRORE 97?., (9 .* 7 .5.l) AFT.F.R/o'/z_ Ca.lc:ulations: /o'/1_ -1 1't.-:. \ i; l.]7 P/'i * . I I (10.l) Ambient Temp. *SS' ° F. Thermo.ID. Recal Date1/8:):R= (10.2.l) Can Removal/D/(3/YT Can Replacement'¢!,'. Days Elapsed 0 2.Z. c Cold Pack Grease 'lz.. Gal. /Y/'n BB 'Y'l/'17 (11.l.6) _!'.;rease Can Partially Filled DYES Ci,No Quantity &<:JA/IL Gal. e6_11/'lh/ c1i.2.n Pnnp Hot Grease /3/'f-Gal..
' / Ther:no.No

Date f)t_v/'ff'(?
~~I 1 (ll.2.8) Waste~~
~~.U0,(1£" Gal. '.!OTAL Ptn!PED IN I "3/y. . Gal. * (ll.2.9) Cold Pack ¥z.. Gal +Partial Fill Total Pumped In @Gal. / ,J. TOT.AL QUAHTITY REPLACED zY¥ Gal. f.J'J1/ 'ftr? r1 (11.2.10.1.l)~~
Grease Leaks OYr:s (11.2.10.2.l) REFILL ACCEPTABLE i2S:YEs Variation (11.3.3.15.2) Exit Temp. (11.3.3.15.3) Complete Refilling DYES of Gt"ease -r'A °F. 'Ihermo. I.D. Recal Date 1//t Vents Open / Vents C1osed After Filling Drain Vents C1osed Before Filling #/;f ' e/;_11 !1 ln Fi (11.2.10. 2.2) COHHE:N'!S: _ Q .C. REVIEW _.;..;..71,_, __ DAD /(-/3-8"2 fr{t,,..,g, J Q., fl, -.. , .. -.&. 'l-111--B? HJ>':> ) ) ) PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT DATA SHEET 12.1 6(9Z. MAY 20, 1987 Page 1 of 1
~~Revision O &Revision 1, 8-14-87 GREASE REP!..ACEHEN'I'~~
~~-INSPEC"!ION DOCUMENTAXION PROJECT __ e_'.5 ______ SURVEiu.ANCE NO~~
___ "EJ _______ _ YEAR 8'7 ----TENDON NO. GS'BF TENDON END/BUTTRESS NO. S J F I UNIT .:L_ ----SQ SQ &sQ SQ Coat End Anchorage Assm. Vt Gal. Q.C. Signoff 6.0 -DS 6.0 (8.7.l) Grease Loss From Grease Can Only _..._.:1.
..... 3 ... Z ... lf ___ Gdr. 6.0 -DS.6.0 (lQ.3): Grease Loss from 'tendon Duct. u 9 ,yi Gal. 6 .0 -DS 6 .0 -Bottom of Page TOTAL GREASE LOSS .1.}f Gal. so 12.1 (8.5.l) Estimated Grease Losses From Leaks 4'4Alli" Gal. (8.6.l) Documented Grease Losses -NCRs or Other Reports A/()/Vc (8. 7 .l) TOTAL GREASE LOSS '!HIS TENDON Gal.' (10 .l) Ambient Temp. 2. % ° F. Ther:no.ID.
~~Pkl '2 Recal Date r.t/g/fff (10.2.1) Can Removal/Q/'Zff'f7 Can Replacement 11/10/ff?~~
~~Days Elapsed /3 QC Signoff * (ll.l.5) Cold Pack Grease IJ'f Gal. r ' (ll.l.6) Grease can Partially Filled DYES NO AJoNE-Gal. tl'Jtl!Jo/rz (11.2.7) Pump Hot Gal. Grease r I Therno.No~~
~~.Mfg_ Recal Date IJIJ..1¢D/1/ (ll.2.8) Waste Grea-17 ... A/()tf/tr Gal. TOTAL PU1:!PED IN . z., . Gal. . . el;_11holv (ll.2.9) Cold Pack l!i_ Gal+ Partial Fill (;'*Gal.+~~
Total Pumped In 2." Gal. '/M .TOTAL QUANTITY REPLACED 2. 9 Gal. t/J!/(JDQ...I.. I r (ll.2.10.l.l) Gt"ease Leaks DYEs (11.2.10.2.l) 'REFILL ACCEPTABLE Dim Variation ( 11.3.3.15.2) Exit Temp. (11.3.3.15.3) Complete Refilling DYES l&uo of Grease .v/A-oF. Thermo. I.D. 4 Recal Date .i41)l Vents Open V Vents C.losed After Filling V Drain Vents Closed Before Filling $ ti//_ llho/i; r> * (11. 2 .10 .2.2) COHHEN'l'S: . ____________ _ Q.C. B.EVllW _.;..;.?/._, __.._,......_ __ J:II:. LEVEL----- DilE __ _ JYl(r/2. \ @.,fl I ) . , .. :* -i-111-.J? lf'J>':> I . ) PSC PROCEDURE SQ 12.1 GREAS-E REPLACEMENT DATA SHEET 12". 1 t;,. /9 J MAY 2.D ,. 1 9 8 7 Pag_e 1 of 1
~~Revision O 1, 8-14-87 PROJECT~~
..... A_"'l)_E_.S __ _ SURVEIU.AlfCZ HU. ------------ TENDQN-NO *. __ SQ I2:.-0(9.3 .. l.) Coat End* Ancllcraga YY. . Ga..L.. Q .* c. i\ SQ, 6*-0: -DS* 6. 0 (8. 7 .1) GC'ease Lass. E'1:0m*-Gr"ease: Om-6
0 -DS . 6

0 ( l 0. 3 ) : Grease Loss frcm: '!encfun..
IlW:t.. SQ 6.0 -DS 6.0 -Bottom of Paga GRE:a;sa r.o.ss:; so 12.1 Esti:mated' Grease* Losses* ?roIIr r.ealCs' /VO#ef'" Gall!. (8.6 .* l) Documented. Grease Lasses --NCRs or Other Reports. (8_.7 .].). '!O:I:.AL. GREAsE LOSS 'IHIS !DIDON. _1.s/y. Gal. .... --:........---.ffi. (9._7 lJ Pump Gauge .v@ Dimension* /.77 Ga:l.lons per inch * & (9. 7 **-I) Grease Ireight 1:i:n Drum BEFORE 392 (9*. 7 .S..l). AF!.ER . (JI') ). . ca.lculations: S -3Yz :: /J/r ..X/. 77-=-3. O c10.1J Ambient Temp. F. Thermo.ID. PKi'Z Recal. Date .,fe.hr ::$ (10.2.1) Can Can Replacement /zj/fZ Days* Elapsed' Z
~~11. (11.l.5) Co.ld Pack Grease ft Gal. / (11.1.6) Grease Can Partially Filled DYES !Zl NO QUantity ,voqe;-Gal. t/J1/j8? (11.2. 7) Pump Hot Grease $. 0 Gal. Grease '!!3!IIP.~~
22Cop Datef/J""ir -. -.-. . . (ll.2.8) Waste Grease *
Gal. '!OTAL. PtIBPED D1 3. 0 . Gal.

e.61"1Jr?
(11.2.9) Cold Pack 'l'y Gal +Partial Fill 0 *Gal.+ '!otal Pumped In ?f.0 Gal. TOTAL QUANTITY REPLACED 3Yf Gal. .... ......... -( ll. 2 .10. l. l) Grease Leaks Dfi:s. c1i.2.10.2.1) REFILL ACCEP'IABLE gJ,YEs Dim variation '!. 1P.J11b/w I I ( 11.3.3.15.2) Exit Temp. Complete Refilling On:s 8Juo 'll:iihM of Grease ..$...°F. Ther:no. I.D. Recal Date ...... ___ . ( 11 .. 3.3.15.3) Vents Open / Vents C1osed After Filling ,/ Drain Vents Closed Before Filling ,A;1'1f ; ) Q .C. REVIEW __ ......__.....__ __ __ M_t;:_,e_._,__62._ ..... IJ ..... _____ -__ ,-._-.. -.. -*,.-, -£. 'l*l*-f? l#J>.., - _ _l_I It 7 ) . ) PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT DATA SHEET 12.1 f::;f9f MAY 20, 1987 Page 1 of 1 Revision O &Revision 1, 8-14-87 GREASE REPt.ACEHENT -INSPECTION' DOCUMENT.AXION' PROJEC'r "f> A L. \ A .S. SURVEILLANCE. NO. S --------YEAR 87 ---- TENDON END/BUTTRESS NO. S/loP/P BuTT I UHIT .:1., TENDON' NO. ----QC Signoff SQ 12.0(9.3.l) Coat End .Anchorage Assm. Gal. Q.C. Signoff e.610/-z..91.:n SQ 6 .0 -DS 6 .a (8. 7 .l) Grease Loss From Grease Can Only _ &sQ 6 .a -OS. 6 .a (1 Q.3): Grease Loss from Tendon Duc:t. N Gal. / j SQ 6 .0 -DS 6 .0 -Bottom of Page TOT.AL GREASE LOSS .:1.3J+ Gal. '['{ I I so 12.1 (8.5.1) Estimated Grease Losses From Leaks Gal. (8.6.1) Documented Grease Losses -NCRs or 9Aher Reports (8.7.1) TOTAL GREASE LOSS THIS TENDON / Y Gal.' ffic9.7 .3.l) Pump Gauge #//1 Dimension /.77 Gallonsperincll., 1 ZS. (9. 7 .4.l) Grease Height in Drum BEFORE (9. 7 .5.l) AFTER J 1 '.l.J Calculations: 19'1( -13'/<1-:.Z-X. 1.77 ;./;/lf . (10. l) Ambient Temp. '2'1 ° F. Ther:no. ID. t'r: S/2 Recal Date Ver Irr (10.2.1) Can Removal/0/-zdQ Can Replacementtfic/f 7 Days Elapsed_,_/...,3..___ C 11. 1. 5) cold Pack G'!eare 1/'f Gal. 1 (11.1.6) Grease Can Partially Filled DYES Quantity '&. Gal. (11.2.7) Pump Hot Grease {3/y Gal.. Grease .1 Therno. No. P.Ko/'Z Recal Date 't/J-/J S-UJ.11. 10
I T . ( 11. 2. 8) Waste Grea-r7.. . #' rJN! . Gal.. TOTAL. PTIBPED m . I 3 1 t . Gal. . /,o/rz (11.2.9) Cold Pack !i!:J.. Gal+ Partial Fill Total Pumped In/ f'y Gal. I I TOTAL QUANTITY REPLACED '2.. fo/q (11.2.10.Ll)
Grease Leaks Dn:s .t81,No e8.Nte/<n rr7-c11.2.10.2.1) REFILL ACCEPTABLE D NO Variation +Jt 't M_11!tr;)17 r1 ( 11.3.3.15.2) Complete Refilling DYES Exit Temp. of Grease Thermo. I.D. Al//ft > Reca.l Date -...-'4.,...VA......., __ ( 11.3.3.15.3) Vents Open / Vents Closed After Filling Drain Vents Closed Before Filling ,;V/,4. / I . . (11. 2 .10. 2.2) COHHENTS: ___________ _ ) Q .c. REVllW LEVEL -:DJ:: . DA:rE l ) 6)_ ,ll, -* .........
~~,.,. -&. 'l*l&l-.f?~~
~~Jr>> PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT c-19 r DATA SHEET 12.1 c.:;.. ._::, MAY 20, 1987 Page 1 of 1~~
Revision O &Revision 1, 8-14-87 GREASE REPLACEMENT INSPEC"!ION DOCUMENT.A:rION YEA.Rn ----SURVEILLAHCE NO

__ S _____ _ TENDON NO. __
UNIT :1...... -----QC SQ 12.0(9.3.1) Coat End Anchorage Assm. Jg . Gal. Q.C. Signoff "¥-T.1o/2fh' SQ 6.0 -OS 6.0 (8.7.1) Grease Loss From Grease Can Only J Gal. &sQ 6 .0 -OS. 6 .0 (1 ().3): Grease Loss from Tendon Duct. ___ ....,o ____ Gal. SQ 6. 0 -* OS 6. 0 -Bottom of Page TOTAL GREASE LOSS I 't'4= Gal. ¥;f.14'L'!/ff? I so 12.1 (8 .5 .1) Estimated Grease Losses .From Leaks ,,A.101V* Gal. (8. 6 .1) Documented Grease Losses -*NCRs or Other Reports . Al<:J.(le (8.7.1) TOTAL GREASE LOSS THIS TENDON _:i3/9 Gal.' fu (9. 7 .3.1) Pump Gauge N/Jt Dimension l,ZZ Gallons per inch & (9.7 .4.1) Grease Height' in Drum BEFORE 5!/i' (9. 7 .5.l) AFTER ) Calculations: 6' Yy -sfY = / )( /. 7 7 ::: /. 7,__ ________ ) (lO. l) Ambie?lt'Temp. 60 ° F. 'Iher:no.*ID.
~~.r'k'IZ.~~
Recal Date .,/8'h8' (10. 2.1) Can Rem.oval 10Ji.s-JW'7 Can Replacement r c./!:f/fz Days Elapsed._7 _.G=---(11.1.5) Cold Pack Grease Yst Gal. 11/3/'n eJ!1tj'J/rs? (11.1.6) Grease Can Partially Filled On:s Quantity &1es&C Ther:no.No. Pkf2.. Recal Date 9. << cu.2.7) "-Hot Grease /.7 Gal. Greay;i-*eeo°F (11.2.8) Waste Grease . AIONC Gal. TOT.AL PU?:!PE:D m . /, 7 . Gal. . eA11qm (11.2.9) Cold Pack _!J!/.. Gal+ Partial Fill ()*Gal-+ Total Pumped Gal. TOTAL QUANTITY REPLACED J-,'f f5" Gal. (11.2.10.1.1) Grease Leaks Ori:s t?B1/!/v (11.2.10.2.1) REFILL ACCEPTABLE Variation -+// ,,, ,.. ( 11.3.3.15.2) Exit Temp. (11.3.3.15.3) Complete Refilling On:s of Grease dti.0"F. :r?ler:no. J:.D. n/lf Recal Date ..V/A. ; I Vents Open ,/ Vents Closed After Filling V Drain Vents Cl.osed Bef ora Filling ..v/A I (11.2.10.2.2) COHMENTS: -:ra::: LEVEL ____ _ -* ... , ._ .... *,_,. -£. i-111-.r? lf1>7

~~) PSC SQ 12.1 _GREASE REPLACEMENT E DATA SHEET 12.1 MAY 20, 1987 Page 1 of 1 Revision 0 1, 8-14-87~~
~~GR=:.ASE REPLACEMENT~~
-INSPECTION DOCUMDITATION PROJECT PAt.ISl}PGS TENDON NO. ___ _ SURVEILLANCE NO. S---------TENDON END/BunREss No. F/Et.f)At4Uel<( I YEAR ----UNIT J_ ----QC Sig-:-ioff SQ 12.0(9.3.1) Coat End Anchorage Assm. 'l'f Gal. Q.C. Signoff eh10/&/(? i\ SQ 6.0 -DS 6.0 (8.7.1) Grease Loss From Grease Can Only _ __.,,3'""""'B"......,,. __ dai. ili SQ 6
0 -DS 6

0 ( l 3) : Grease Loss from Tendon Duet. ,1/pA.le Gal. /_ SQ 6

0 -DS 6. 0 -Bottom of Page TOTAL GREASE LOSS 3Jr Gal. tB')i/$7 so 1.2.1 (8.5.1) (8.6.1) (8.7.1) IA.I . '? e ,(J]:) Estimated Grease Losses From Leaks Gal. Documented Grease Losses -NCRs or Other Reports AJc,,A.JC TOTAL GREASE LOSS T.rlIS TENDON 3 . Gal.' I (9. 7 .4.1) Gt"ease Height in Drum BEFORE 31 (9. 7 .5.1)
~~___ *&;_ II . (9. 7 .3.1) Pump Gauge ..v/1 Dimension /.77 Gallons per inch Calculations: 3/ -5Yz=~~
¥S.I el!J. (10.1) Ambient Temp. 37' ° F*
~~Theme.ID.~~
Recal Date ( 10. 2 .1) Can Removall°fZ/'(7 Can Replacement 11/'/S 7 Days tJtJ.11/6/9'! (ll. l.5) Cold Pack Greafe l/'f= Gal. ,_ _ / / ( lL l. 6) Grease Can Partially Filled D YES IE. NO Quantity .-vo;.v(i Gal.. h/.'?f (11..2.7) Pump Hot Grease f.!J-.1 Gal.
~~1-' Thermo.No.~~
~~P.IC Recal Date -- rt (11..2.8) Waste Grease NtJNc Gal. TOT.AL PIIBPED m 'l!:J-J . Gal. * (11..2.9) Cold Gal-+ Partial (J-* Total Pumped In YS".I Gal. / .~~
~~TOTAL QUANTITY REPLACED * .3 Gal. . --1't!/tzbtz I (11...2:.l.O.l.l.)~~
~~Grease Leaks Ori:s .6SJ..No (11..2.10.2.l.) REFILL ACCEPTABLE 0 NO Variation r I? (11.3.3.15.2) Complete Refilling OYEs~~
~~Exit Temp. of Grease -":/tt-oF.~~
!hermo. :r.D. Al/1-Recal Date ..vA r > (11.3.3.15.3) Vents Open .11/A Vents Closed After Filling Drain Vents Clbsed Before Filling -> I t pj>; II /f, /'rt (11.. 2. l.O. 2 .2_) COHHEN'TS: c. REVIE1'.J ___

~~LEVEL _L __ /J-__ DilE I l -J J~~

~~-TITLE Jl.1 f;..t;,) Q,fJ# ... -* ..... , ....... i-111--i? 111>7 ) PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT . ,:;-19 7 DATA SHEET 12.1 v I MAY 20, 198*7~~
~~Page 1 of 1 Revision 0 LhRevision 1, 8-14-87 ) GREASE~~
-INSPECTION DOCill".i:NTATION PROJECT ___ ___ SURVEILLANCE NO. ___ YEAR ___ frl __ _ J/62 UUIT _::1... ___ _ TEUDON NO. TENDON END/BUTTRESS NO. flEt.IJJGIJU.Efe(' I SQ SQ &sQ SQ QC . S b;:Jo ff 12.0(9.3.1) Coat End Anchorage Assm. Vj Gal. Q.C. 6.0 -DS 6.0 (8.7.1) Grease Loss From Grease Can Only 6 .0 -DS. 6 .0 (11}3): Grease Loss from Tendon Duct. 6.0 -DS 6.0 -Bottom of Page TOTAL GREASE LOSS so 12.1 (8.5.1) (8.6.1) (8.7.1) fuMr>cn. 1..u SHOP EAJ'D _ ___....N ..... o-...AJ_fE° __ Gal.
~~Estimated Grease Losses From Leaks Documented Grease Losses -NCRs or Other Reports _~~
~~__ Gal. GREASE LOSS T".rlIS TENDON . 3 I '/-z._~~
Gal.' i:;Q ffi ( 9. 7

3 .1) Pump Gauge N /,A Dimension 1.-77 Gallons per inch
~~& (9.7 .4.1) Grease Height in Drum BEE'ORE 31 (9. 7 .5.1) AFTER 15 Y?.. "#.-1"/i1?ff Cal*culations: 31 -15Y-z..:;.1£Yz. '1'1.7J =2"1._'-t...__ ________ (10.1) Ambient Temp. 'f8 ° F. Ther:no.ID.~~
~~"PK'+Z..~~
Recal Date (J.0.2.1) Can Removal/D/f'rZ Can Replacement Days Elapsed_ ... (11.1.5) Cold Pack 'Ii Gal. ' 1 (11.1.6) Grease Can Partially Filled DYES [%No QUantity 1.)CNc Gal. (11.2.7) Pump Hot Grease 2.1.i Gal. Grease oF 1 Thermo.No. l>k"t'Z.. Reca.l Date e810[¢rz (11.2.8) Waste Grease * µcA.1* Gal. TOTAL_Pill:!PED Ill Z.l.'f . Gal. .*e13ro/s{-t1 (11.2.9) Cold Pack _!f1 Gal+ Partial Fill C Total Pumped Ga.l. We TOTAL QUANTITY REPLACED 2]. 9 -fo'lo1ite =Fo 1:
~~NC. R. .:#"FIN 3/\f-oo& . (11.2.10.1.1)~~
Grease Leaks DYEs c11.2.10.2.1) REFILL ACCEPTABLE Dri:s Variation -II ( 11.3.3.15.2) Complete Refilling DYES t31No Exit Temp. of Grease Al/A-°F. Thermo. I.D. tYjtt Recal Date __ ( 11 . 3. 3. 15. 3) Vents Open tVjA Vents Closed After Filling .v/4-Vents Closed Before Filling AJ/A--' ee 10/11/<zrZ eeu/3/YT I ; eB 10/a/r( . I I. (11. 2 .10. 2. 2) COMMENTS:

~~Q.C. REVIEW TITLE J '2.fl. l I ) PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT .~~
~~f9B DATA SHEET 12.1 MAY 20, 1987 Page 1 of 1 Revision 0 &Revision 1, 8-14-87 GREASE REPLACEMENT~~
-INSPECTION DOCUMENTATION PROJECT ___ ___ _ SURVEILLANCE NO. YEAR s:-f ------------TENDON NO. TENDON END/BUTTRESS NO. r//Ft.,D;f;/ltLF,ey 7 UNIT _.:::L __ _ QC Sig:ioff SQ SQ &sQ SQ 12. 0(9. 3 .1) Coat End Anchorage Assm. J.q. Gal. Q. c. Signoff toftt/6? 6.0 -DS 6.0 (8.7.1) Grease Loss From Grease Can Only Gal. _,,__. ___ _ 6 .0 -DS 6 .0 (1 (J.3): Grease Loss from Tendon Duct. 8 Ga.l. 6 .0 -DS 6 .0 -Bottom of Page TOTAL GREASE LOSS S Z 3i Gal. ;(._l ta(t5/'8? ?v Al\ ?E i:> F iioA SO 12. l S\"\O r (8 .5 .1) Estimated Grease Losses From Leaks
~~Gal. (8.6.1) Documented Gt"ease Losses -NCRs or Other Reports /1/oN/£ ( 8 . 7 .1) TOTAL GREASE LOSS THIS TENDON 5 2 3 I'+. Gal.' .ffi.*(9.7~~
~~.3.1) Pump Gauge .Al/A Dimension /.77 . Gallons per inch, r:h11/.,/;rz & ( 9. 7~~
4 .1) Grease Height in Drum BEFORE 3 / " ( 9. 7

5 .1) AFTE..q__.y._'
~~___~~
~~eB d/j k7 Calculations:~~
~~31_;, r:: 2] [./. 77.: ¥7,?f; ef;!Jp/-0 (10.1) Ambient Temp. '2. ° F. The010.ID. 1'kf2. Recal Date 'f/'a'/'Bit (10.2."l) Can Removal /P)?./rl Can Replacement~~
~~t/3/8'7 Days (ll.l.5) Cold Pack Gal. (11.1.6) Grease Can Partially Filled DYES Quantity (11.2.7) Pump Hot Grease '173/'fGal.~~
Grease Temp.2Z0°F Theme.No. Recal DateCf/1.r/rt 1 I eP.J "/:J Iv I I (11.2.8) (11.2.9) Waste Grease * .t'JoAJE Gal. TOT.AL PU?:!PED IN Y7 3/'f Cold Pack .h Gal + Partial Fill *
Total Pumped '!OT.AL QU.AN'!I'IY REPLACED 'f a' Gal. Gal.

In '17!$tGal.
~~I 1 eh141ri (11.2.10.1.l) Grease Leaks Dn:s 181.NO ( 11. 2 .10~~
2

l) REFILL ACCEPTABLE On:s ( 11.3.3.15.2)
Complete Refilling OYEs 18uo Exit Temp. of Grease .N/.+ °F. Thermo. I.D. .. ) Recal Date -";.,,..t- ..... ( 11.3.3. iS.3) Vents Open ..v/A Vents Closed After Filling .u}4 Drain Vents ciosed Before Filling N /It 1 > I I I I . . (11. 2 .10. 2 .2) COMMENTS: ___________ _ Q.C. REVIEW _)-=---/*, __ ' .....;..... ___ _ :rrr.--LEVEL ____ _ TITLE /Y16-£, Q .. fJ. ) GREASE REPLACEMENT -INSPECTION DOCUMENTATION PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT DATA SHEET 12.1 MAY 20, 1987 Page 1 of 1 Revision 0 &Revision 1, 8-14-87 . PROJECT __ ,,_A ..... __ _ SURVEILLANCE NO
~~__ S° _____ _~~
~~87 -------TE!:lDON NO. V17fe IDUT .1.... TENDON END/BUTTRESS NO. E/£1./) feAlt.ell.r 7 ----QC Signoff SQ 12.0(9.3.1) Coat End Anchorage Assm. 'l"y Gal. Q.C. Signoff~~
~~°;\SQ. 6.-0 -DS 6.0 (8.7.1) Gt"ease Loss Ft"om Gt"ease Can Only 'Gal. 6~~
0 -Ds . 6

0 ( 1 O. 3) : Gt" ease Loss f t"om Tendon Duct. AJa,vc 1f-Gal. SQ 6 .0 -Ds 6 .0 -Bottom of Page TOTAL GREASE LOSS 3lf' Gal. e,&10/e/Ir7 I I +sec LJtJT.11-so 12 .1 'PU/o'\l'E"D IN FRO.A'\.

(8 .5 .1) Estimated Grease Losses Ft"om Leaks UN t.c1'JowAJ Gal. 'i!7 ( 8. 6 .1) Documented Gt"ease Losses -NCRs or Other Reports ..voA.J Gal.NII ( 8. 7 .1)
GREASE LOSS nus TENDON 3 8 Gal.' I!? II ffi. (9.7 .3.1) Pump Gauge N/1 Dimension J.72 Gallons per inch M1i/9L'?7 &<9.7 .4.1) Grease Height 1 in Drum BEFORE 3/ (9.7 .5.l) ?i'?... Calculations: 31-7}1z. .::.. 23 Y-a.X /, 7 7 = 'fl Ya.. @ 1 *1 'I]_ r* (10.1) Ambient Temp. 32-° F. PKY2 Recal Date Y'Y/3-'K-" (10.2.1) Can Removal1D/t./'f7 Can Replacement 11/'lllf7 Days UJll/tl'K'! (ll.l.5) Cold Pack Grease '/'f Gal. I ' ')' (11.1.6) Grease Can Partiallr Filled OYEs Quantity AJ0A:1£'. Gal. ea11 1.jr-z (11.2.7) Pump Hot Grease l/IY2.Gal. Grease .r Thermo. No. eKYZ Recal Date 9/f/t! I --U 1/1/n "3: * 'k bfa.. (11.2.8) Waste Grease
Gal. '!OTAL PUHPED Dl Gal. * ... ..... y+-fz..L..,...__
(11. 2. 9) Cold Pack !J!t_ Gal + Partial )fill. ()-*
~~Gal-+ Total Pumped In 10% Gal. TOTAL QUANTITY REPLACED 't / Gal. 1/81/ (11.2.10.1.1)~~
Grease Leaks *DY:Es 1J/q/){J .17 (11.2.10.2.1) REFILL ACCEPTABLE 0No Variation +-7 et!_11h/v } ,. ( 11.3.3.15.2) Complete Refilling OYEs* f3No . ./ Exit Temp. of Grease -'l/A.°F. Thermo. ::C.D. /tit Recal Date IYM I ( 11
~~3. 3. 15. 3) Vents Open N/,? Vents Af tef'_ Filling LY/a;_ Drain Vents Closed Bef ora Filling ..VIit * (11.2 .10 .2 .2) COMMENTS:~~
~~_ __.._ _________ _ Q.C. REVIEW D.A:!E //-11 -f'fJ TI'I'LE J GL/l. .. .. .. . . *,._ .... 'i*l&l--8? 11"-J>-,~~

~~) PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT DATA SHEET 12.1 ez.oo~~
~~MAY 20, 1987 Page 1 of 1 Revision.a~~
~~&Revision 1, 8-14-87 J1 GREASE -INSPECTION DOCUMENTATION PROJECT P/ll.tS4DES TE?IDON NO~~
~~V2.o2.. SURVEILLANCE NO. 5° TENDON END/BUTTRESS NO. FlclP /G/lttEJey l YEAR g1 --.....;.~~
__ UNIT 1----QC Slgnoff SQ 12.0(9.3.1)* Coat End Anchorage Asrn. 1/=t Gal. Q.C. Signoff es J\ SQ 6 .O -DS 6 .0 (8. 7 .1) Grease Loss Fr-om Gr-ease Can Only 37 3/'t dai. 6 .0 -DS. 6 .0 Cl Q.3): Grease Loss from Tendon Duct.. 1/-z_ Gal. SQ 6.0 -DS 6.0 -Bottom of Page TOTAL GREASE LOSS 38"/'t Gal. 1.V so 12.1 (8.5.1) (8.6.1) (8.7.1) Estimated Grease Losses From Leaks UAJ'l<AJor..JAJ Gal. tY1 1 1 Documented Grease Losses -NCRs or Other Reports .AIOAJE Gal.ti!J11 TOTAL GREASE LOSS THIS TENDON 3 8 '/'t Gal.' I (9. 7 .3 .1) Pump* Gauge .-u,4;. Dimension /, 77 Gallons per inch,. 1\ (9.7 .4.1) Gt"ease Height in Drum BEFORE 31 ""' (9. 7 .5.1) __ _ caiculations: .3'1 -7 ::' 27 JI'/. 7 7;. $17. 7S-Gtl. (10.1) Ambient Temp. 5'/ o F. Thermo.ID. ,.z:>,t-$1'2. Recal Date W'li"/8$-1 (10.2.1) Can Can Days (ll..1.5) Cold Pack Grease '/Cf. Gal. ' (ll..1.6) Grease Can Partially Filled DYES [29.No Quantity t</ONE'. (11.2.7) Pump Hot Grease '{7.7.s"Gal. Grease Temp.'C/2....oF '!her:no.No.,PK7"2. Recal Date r I @11/'l)r; (11.2.8) (11.2.9) sAY Waste Grease * ,f/llA.le' Gal. TOTAL PUMPED Ill Cold Pack fi.. Gal + PartiaJ..* 0 *
Gal,+ Total

Gal . te11/'tjr; Pumped In Y73f Gal. ' TOTAL QUANTITY REPLACED Gal. l!IJ 11/ t/87 (11.:i:.10.l.l)
~~Grease Leaks DYES ee11/v/rr ' (11.2.10.2.1) REFILL ACCEPTABLE D:tm Variation tlfi/"t/n rr (11.3.3.15.2) Exit Temp. Complete Refilling DYES 12$No of *Grease 1/A °F.~~
~~Thermo. :t.D. ...v/lt Recal Data (11.3.3.15.3)~~
~~Vents Open ..v(A . Vents Closed After Filling .,v/tt Drain Vents Closed Before Filling .NJA (11.2.10.2.2) CO!mENTS: H.44/b /4/ Q.C. REVIEW LEVEL -ru; DilE I ( l'J ,8'? TtTLE~~
~~,-...~~
~~11'?1-,~~
~~. .~~
~~GREASE -INSPECTION DOCUMENTAXION PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT DATA SHEET 12.1 MAY,20,.1987 Page 1 of 1 Revision 0 &Revision 1, 8-14-87 SURVEiil.ANCE NO. b YEAR PROJECT _ _____ _~~

~~TfilIDON NO . TENDON END/BUTTRESS NO.~~

-. tniIT .1_ V3o{:; ----SQ 12.0(9.3.1) Coat End SQ 6.0 -DS 6.0 (8.7.1) 6.0 (10.3): Anchorage Assn. Gal. Q.C. Gt"ease Loss From Grease Can Oniy Grease Loss from Tendon Duct. Signof f 28 Gal. Gal. QC Signoff &sQ -DS.6.0 SQ 6.0 -DS 6.0 -Bottom of Page TOTAL GREASE LOSS 29< Gal. etJ10/t,/q 7 l . . so 12.l (8.5.1) (8.6.1) (8.7.1) IN F'Ro""- Estimated Grease Losses From Leaks UNl<AJowAJ Gal. Documented Grease Losses -NCRS or Other Reports µ c N <= TOTAL GREASE LOSS THIS TENDON 2.8 Gal.' (9. 7 .3 .1) Pump* Gauge ...v/9.. Dimension /,7 / Gallons per inch 1 (9.7 .4.1) Gt"ease Height 7 in Drum BEFORE 31 (9. 7 .5.1) .... z __ _ ) Calculations: 3/-Z Y?.. :::-ZS'1/-z. 'fl'/,77-= 5t; . (10.i) Ambient Temp. 2'-° F. Thermo.ID. T>t<.!J:Z Recal Date Cl./%'/%8" -(10.2.1) Can Can Replacementl//1o7$i7 Days Elapsed 39 (11.1.5) Cold Pack 1/f Gal. r 1 ...-.. ........ __ ( 11.1. 6) Grease Can Partially Filled 0 YES NO Quantity Gal. /J;l_ 114/n (11.2.7) Pump Hot Gal. Grease Temp.'2.Z.OOF l Ther:no.No .?,k92:Recal Date 'f/9"/t'Jr
*R=fok I I A (11.2.8) Waste Grease .tf/oA/E Gal. TOT.AL PUMPED Ill (11.2. 9) Cold Pack ...!i!t. Gal + Partial Fill 0.
Total TOTAL QUANTITY REPLACED " Gal. (11.2.10.1.1) Grease Leaks DYEs (11.2.10.2.l) REFILL ACCEPTABLE 12J-YEs D NO Variation ( 11.3.3. 15.2) Complete Refilling 0YEs &o . ./. Exit Temp. of Grease Ther:no. I.D. 'j/tt Recal Date t!jfA-( 11.3.3. 15.3) Vents Open r...t" Vents Closed After Filling ..v/k Drain Vents c osed Before Filling .,v/A: ' . J Q. C. REVIEW ........... ___ _ :ffe LEVEL----- frt6-1!. t ) Gl '/j I
~~FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT A??SJ*p;;{~~
_}'. FCR's and NC:;:z's Pc.:r PROCEDURE QA 7.U Fl 'I FIELD CHANGE REQUEST INDEX LOG 002.. .. PSC l'r<cision Surveillance Col1>0f&doa Date .Rev. I PAGE . ; PSC PROCEDURE QA 7.0 f . SPECIAL FIELD REVISION CONTROL PALISA't>E.S UNIT.1. Pr<cisioa PSC Survcilla<= C.orporuioa ' FIELD CHANGE REQUEST NO. FCR co I -j Title: /v\6-R, G..C./'PSC-Date: _sted By: C. "'BRooK.S Originator: C. "a'Rool ~~mr eAN "1/LL BE H..e,.#"o,e>.Ale,l) ,4;VJ) ANY 6BS*"RV/17/0A/.S~~
~~~~E RE'Pc,eT@~~~~
?A'e-".I /l) .. RECOMMENDED CHANGE: REV/..fE SEent');v /. z*. 3 'To 11 ".IIV ,,4/)/)JT/OAJ /o 7Hl: )_ 'BCllE AtY Y ttRE-4.f E t1A,{,IS tt;BSFRVED ro &'RF/9.5*" o,R IFAkA,dE t')R WE (' ,lfA/ , rPALL BE REJ 71;
~~~~Tt:> 7J/F ow.Ue-R. , jl(-6.#. 11/t 1/1? 'PSC Approval:~~~~
~~~~Quality Assurance{ I Quality l}' I Engineering~~~~
~~~~Sign & Date H.~~~~
qJ-z..qJca-7 -_,1 '1. Z'7 %7 t>. e.e qJ-z.qJ&"'T r-{; 1'-TE: l.f plo(oµi;. CONVEJ<.. . /fl ON SITE OWNER/AGENT, APPROVAL OR COMMENTS: /? \ , ;te'Lt.--tf ,/hu*\/ h "$:0/r/l_,,_.4,,teJid ,_// I / APPROVED SITE QA ,'r". TITLE: <.:e.. DATE: J ftcfe7 . C/7 J -DISPOSITION PSC QC: HOLD TAG APPLIED -*N/,4 -HOLD TAG REMOVED -A.I/A . Q.C. INSPECTOR:
~~~~DATE: Distribution:~~~~
~~~~__ Quality Assurance Owner~~~~
_* _ Quality Control Owner **

Quality Assurance PSC _ Quality Control PSC _x_ Engineering Owner Engineering PSC -1)
Manager PSC --. -.. -' . *I Pagel of l . -) SPECIAL FIELD REVISION CONTROL FIELD CHANGE REQUEST NO. FCR oo Z PSC PROCEDURE QA 7.0 PSC Precisioa Su.rvcillana: Corporation s ted By: C. 8RtJt;/.C.5 a.c. /PS.<:.... Date: 7 Ori inator: C. B.R()(lkS PROCEDURE NUMBER: .5Q \2, \ REV. NO. : ::1.. PROCEDURE TITLE: AFFECTED SECTION: I0.'2. A/'10 ltJ,3 Revision to Manual Required Yes [ ><J No [ J NCR REQUIRED: Yes No NCR. No
~~~~Hold Ta No. APPROVED SITE QA AUTHORITY:~~~~
TITLE: S,_. DISPOSITION PSC QC: HOLD TAG APPLIED *
HOLD TAG REMOVED

C. IN SPECTOR: Distribution:
Quality Assurance Owner -.-Quality Assurance PSC Engineering Owner __ Engineering PSC . . Manager PSC *
DATE:

Quality Control Owner ==Quality Control PSC PSC PROCEDURE QA 9.0 Flf

Precision
.,:g I NONCONFORHANCE REPORT INDEX : PSC Surveillance ) [ [ I . I c7rporation I QUALITY ASSURANCE PROGRAM Date I Date No. I Item I Written Submitted rEA/.()o,.V vzzo -"lel" EIV.D -P-/EtD I ,J, I 91 / F-7NJ/f-Q:i/We'4.D AJIT/I 3 p,e£S£Nr 1 30 rt 7E..VDoN vzo z F1'L EAJD - I d -L I / J IJ!"*l.Al.Jlf-DOZ I Ne°"90 11.)1.,.ll t.EVe'-3 /l'MSE..;, ID/S°/'V'7 lo S 9"1 1162. Ml.S&l..V&- CN6' 1101 I I /,... "B"'TTo!lll1Ei'Al> Nol "PTteV1<:1uSL1 Rec.cl11:l:>E:t> 1l:l1-o 1 *Jo It: I 11/'I 41/T#IAJ ZI j DT .. JNJ/'/-GO'/ .Pl?Y REf2lJfRE/YENT.. 1°JiS/87 l1o/15/481, .. Te>>DoN 7Y.Bl=-,MIS.SJA/G-. Two i..JiR:F..S I I f')/, ,ft. F/C:l-.() c.A/J) -AJo"T PIZeiltovS c...Y 1°f<-0 j'g'"/ ..vo r GAJot.X;H G ilf:fll Sc Pt.Jr 11.J V6 'Z... . I u/ 3/'1 7 I /"lf 7 't:-7p31'1-doi
~~~~.lo-r e1.>o VGN Pt.Jr IN VB 1'/3/r! I 11/s/i'1 .. Date Date Approved Complete "" 're I I I I I I~~~~
~~~~' . . u. I/ I Pagl! --* PSC PROCEDURE QA 9.0 --** -- Precision NONCONFORMANCE/CORRECTIVE ACTION REPORT FORM p s c swve;Jlance Corporacion HOLD TAG NO. ...v/A NC/CA NO. .P" 7A/3/'/-()0/~~~~
FORHA.NCE: ,PE,le /)£7'1ffeTEL) AAJt'#()/?AtS£S APPARENT CAUSE KNOWN OYEs -*If yes, RECOMMENDED CORRECTIVE ACTION: An nonconformin item to be re aired shall have I CORRECTIVE ACTION TO PREVENT RECURRENCE:
Alt1A-) . Initiator Date q 'Z q 'lt'7 SIGNIFICANT CONDITION: DYES If yes, refer QAH Section 4 Criteria XV. APPROVAL APPROVAL SIGN & DATE OWNER/AGENT APPROVAL REQUIRED D NO. COMMENTS: D QA Section . OQE Section OEnglneedng DISTRIBUTION Ovice President. D Con tr *. Hgmt. ovendor D----0*-*---1 *
~~~~DISPOSITION COMPLETED l\C.CE'PiEb~~~~
,.._$--\S Signed Title ..."/tDAe, /psc.. Date /e>/z.1B7 '* . ) PSC PROCEDURE SQ 8.0 ANCHORAGE DATA SHEET 8.0 MAY 20, 1987 Page 1 of 1 INSPECTION DOCUMENTATION Revision 0 PROJECT ___ _ NO. V230 TENDON NO. TENDON END/BUTTRESS NO. F/Et.Pfe/ltLE:Z/ UNIT 7 (8.3.5) ANCHORHEAD I.D. 8115"" BUSHING I.D. A1/A ' (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads (8.1.2) Anchorage Head ( 8. 1. 2) Bushing C d. t. l'2 . Ai!.Ei'IS --1 A/.J.,.,, '2. on 1 ion #::J / Level #'J AS .oon:D (8.2) Cracks Level N/ A ( 8. 2) Cracks A/A Q.C. Signoff ( 8 .1. 2) Shims (8 .1. 2) Bearing SQ 10.1. (8.1.2) SQ 10.1 (8.2.1) Level '10 .-(8.2) Cracks Al(MIE" Plate Level g (8.2) Cracks .AJDAJE" .YI Coating - Incomplete "'{/A-Lg th. of Air Pocket P./ti: 'l. Wire -Condition Coating Complete.A/, Incomplete . (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA 0 = Discontinuous-Removed ,. = Removed for Testing Hissing Protruding = Broken/Missing () = Offsize(Halformed) B = Bisecting Crack A = 45o Angle Slip K = Cracked (over 0.060") S = 2 Inclined Splits X*= Intersecting Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B= Q A= Q K = 0 s = 0 x = D (8.3.7.2) Bu-tt_o_n-heads Found A1/,A-(8.3.7.3) Total Effective BH ?to (8.4.T) Protruding BH _f2_ Missing BH ..Q_ (8.4.1.2.1) Continuity Test Required A.I(? 0 Total BH 0 Wires Identified/Marked Bushing Thread Joint Litfe Reporting: Accept \!!nacceptable] Engineer Notified NCR Level Title PSC PROCEDURE A 9. 0 ff-J Precision PS C Surveillance -NONCONFORHANCE/CORRECTIVE ACTION REPORT FORM Corporation HOLD TAG NO. NC/CA NO. r7AIJl'l-oo2 APPARENT CAUSE KNOWN OYEs RECOMMENDED CORRECTIVE ACTION: An nonconformin item to be re aired shall have an a roved re rocedure. I CORRECTIVE ACTION TO PREVENT RECURRENCE: ./ ) Initiator Title /lfd'/t! &. * "'PS c.. SIGNIFICANT CONDITION: DYES -If yes, refer QAH Section 4 Criteria XV. APPROVAL APPROVAL SIGN & DATE OWNER/AGENT APPROVAL REQUIRED D NO. COMMENTS: OQA Section OQE Section nEnp;lneerinR: DISTRIBUTION []vice President [] Con tr. Hgmt. nowner/Agent ovendor [J"""_---t n* ___ ,,
~~~~DISPOSITION COMPLE°IED~~~~
!+ C.C.E"PT .I .S ./ Title Date lo/ ?if0 1 ) PSC PROCEDURE SQ 8.0 ANCHORAGE DATA SHEET 8.0 MAY 20, 1987 Page 1 of 1 FB .* HORAGE Revision 0 INSPECTION DOCUMENTATION ) PROJECT __ S ..... AL.:...>11:;/J.....,EL..CS.__ __ _ *sURVElLI..ANCE NO. YEAR _t.:......L-7 __ TENDON NO. V2o2.. TENDON END/BUTTRESS NO. F/EU>/GllLL£/<.f UNIT Q.C. (8.3.5) ANCHORHEAD I.D. Signoff I BUSHING I.D. (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Pree.SQ 8.1) (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA ,0 = Discontinuous-Removed ,. = Removed for Testing ) = Previously Hissing Protruding = Broken/Hissing () = B = Bisecting Crack A = 45° Angle Slip K = Cracked (over 0.060") S = 2 Inclined Splits X =Intersecting* Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B = _Q__ A = _JJ__ K = _Q___ s = 0 SHIM STACk' I 5 ti ('/-z.) "BO,,., s recs x =_0_ (8.3.7.2) Buttonheads Found (8.3.7.3) Total Effective BH (8.4.1") Protruding BH .J}__ Hissing BH J}_ (8.4.1.2.1) Continuity Test Required ,A)O Total BH 0 Wires Identified/HaI:"ked JJ/A-. Bushing Thread Joint Line Reporting: Accept f unacceytabli)
~~~~Engineer Notified NCR No.F7N31'1-ooe Q.C. Review-----------~~~~
Level __ _ pate Title p*sc PROCEDURE NONCONFOR.MANCE/CORRECTIVE ACTION REPORT FORM HOLD TAG NO. ,#/A-NC/CA NO . .P 7A/Jlii'-t!JeJ.3 A-9.0 PSC f 9 Precision Sul"leillance Corpor:uion FORMANCE: /¥/f' S'&8'. C .SEC.7".tc,V N;4pp/7'DN"9 L U!Mi'eS/Bt.JTToNNG°-'ll>S -f.VllE"N
~~~~CD,e A-GG'l"JA1i°17'/.~~~~
tJP .::t. S1A1tC me IJR/d/AIAL SVRV£1l.1.AA.JC£, mr DW/VF°ll.. S'NA-L.'-.. 1T/F/£,O BY A "" J/6 2 /) FNtD W4$ 7" lt'AVc .:1 411.¥?4" 8b.C-£AI. 7"'1!" 1JCJ'TT01VN£AZ>fo1RE Wl9..S /& 7"h'E T#E '4//,1('£ M()KF BFh'IAI/) 7?1E BtJT)iMINE't4D. (-TH1S WIRE WAS NO"T RE"Cc'Rb*'l:::I APPARENT CAUSE KNOWN 18lYEs 0No -.If yes' describe: J..cckS Lll<c Sc.JTTD>./1-/E'A.D PL.ATES Pl#t..Yer;,,,;/;?£ BElllA/l:J "THE BtJ7'ra#NEA7;) RECOMMENDED CORRECTIVE ACTION: AN.D C!.C t:P7 th1.IC/;- Rva .WEET o r;,;1t nAJDt:JAJ 2 EA/,):::l ,,.t"°e'.A? AFT..f/t...s An item to be repaired shall have an a roved reoair Procedure. I COR I . CTIVE ACTION TO PREVENT RECURRENCE: u/.. )-7 Initiator Title 15). f:!./P.SC Date 1Djt./'?f7 SIGNIFICANT CONDITION: DYES -If yes., refer QAH Section 4 Criteria XV. e.Jire_ ii PSC APPROVAL SIGN & DATE QA io°tJ.)fl'7 1)., &JA ,,-,.:..,....* N M , Ht:N °t)°R.I C.Jc"SO aa l>>t: Plo\o .. u: '5Q 'o/. CON V !!'ii!. .....---.. /'-4 / *"'-' Engineering . b. ea Pl! It. Tf't..lii' P Ho WE CPNVl:R. OWNER/AGENT APPROVAL REQUIRED D NO. Engineer . OQA Section OQE Section nEndneerinp; Date z' "S' * ,. DISTRIBUTION l:Jvice President D Con tr. Mgmt.. ovendor D. l1 n* __ _
DISPOSITION COMPLETED Ac:.c.e.t>T

' '=> Signed Title Date 10/fd '
HORAGE INSPECTION DOCUMENTATlON PSC PROCEDURE SQ 8.0 ANCHORAGE DATA SHEET 8.0 MAY 20, 1987 Page 1 of 1 Revision 0 FIO PROJECT ...... /)=-=-E-=S ___ _ SURVEILLANCE NO. S-, END/BUTTRESS YEAR _c6f __ _ TENDON NO. 1162 TENDON UNIT _:L __ _ BUSHING I.D. J'V/14 * (8.3.5) ANCHORHEAD I.D. /3V8J2 Q.C. Signoff (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads Condition B (8.1.2) Anchorage Head Level 2. (8.2) CI:"acks .AJt:n..11£ (8.1.2) Bushing Level IV/A= (8.2) CI:"acks ...V/A (8.1.2) Shims Level Z.. (8.2) CI:"acks ;(lo#* * (8.1.2) Beadng Plate Level 2. (8.2) CI:"acks No,oE (/!,1r>'69"'i SQ 10.1.(8.1.2) Coating - Lgth. of Air b '37 SQ 10.1 (8.2.1) Wire - Coating Incomplete N',111 b ( 8. 3) BUTTONHEAD INSPECTION 0 . (8.3.4) BUTTONHEAD DATA 0 =.Discontinuous-Removed t Removed for Testing ) Previously Missing Protruding Broken/Missing () = Offsize(Malformed)
B = Bisecting Crack A = 45o Angle Slip K = Cracked (over 0.060") S = 2 Inclined Splits X = Intersecting Cracks (8.3.5) Locate Anchorage*
Heat Code on Sketch (8.3.6) Offsize Totals B= 0 A= 0 K = s = x = Q 0 0 (8.3.7.2) Buttonheads Found YES (8.3.7.3) Total Effective BH _____ _ (8.4.1") Protruding BH ..!L_ Missing BH _I_ (8.4.1.2.1) Continuity Test Required AJO Total BH Wires Ide-nt_i_f-ied/Marked i\eS Bushing Thread Joint Line Reporting: Accept .{unacceptable{ Engineer Notified NCR NO. ___ _ Level Date --- Title , PSC PROCEDURE A 9.0 rll NONCONFOR.MANCE/CORRECTIVE ACTION REPORT FORH PSC Precision SurveiJJance Corpora1ion HOLD TAG NO. NC/CA NO. F..7#3/'f-Da'f NFORHANCE: .Pti StJ I;'. I .SECTla/11 /C.2 II T#E RE..PL.4C'E/f1Etf/T &,,,&' d.RE.-ISE" Sl/AtL 21 ./);'XS CF 72' .WE o,& THE 7EA!E. At.ttJ. /YR .J°t"t"7/o.N' /c,E S7i97t.f "//: T.+'E 2/ a A Na¥- An nonconformin item to be re aired shall have an a roved re air orocedure. I CORRECTIVE ACTION TO PREVENT RECURRENCE: tf'REASE 7E/VA!:JA:f 4//T///A.J 7/-"IE ) . Initiator SIGNIFICANT CONDITION:
PSC APPROVAL SIGN & DATE Engineer OWNER/AGENT APPROVAL REQUIRED jgYEs D no. Date __ 1_0_.,../;......__.._s;.;.,....6_...Q.........._*
~~~~__ _ I ; 7 COMMENTS: OQA Section OQE Section n Enp; i nearing DISTRIBUTION Ovice President 0Contr. Mgmt.~~~~
DISPOSITION COMPLETED

AC.C.E1'T61:>
~~~~AS IS 0Vendor Signed D-. ---1* Title n* Date lo 1Si8? r"~~~~

NONCONFORMANCE/CORRECTIVE ACTION REPORT FORM PSC Precision Surveillam:c Coc-por.uion HOLD TAG NO. NC/CA NO. ,r:-... 7A).:3'1jt ... oO APPARENT CAUSE KNOWN OYEs RECOMMENDED CORRECTIVE ACTION: -*c-/ ?; ,_,... AC,.=p-rA, -t:>tV...tJER..., EPAL t-1#//Chv AA.I-"OR '-<:0 n-7,,..., ._= An nonconformin item to be reoaired shall have an a roved reoair rocedure. I CORRECTIVE ACTlON TO PREVENT RECURRENCE: ) Initiator SIGNIFICANT CONDITION: DYES -If yes, refer QAH Section 4 Criteria X:V. APPROVAL i p APPROVAL SIGN & DATE OWNER/AGENT APPROVAL REQUIRED D NO -COMMENTS: OQA Section OQE Section DISTRIBUTION []vice President []Con tr. Mgmt. Agent QA 1 P/JL(f, <j. 0. PER. t.e='l-\0.V e'" ---CDN V Eli?. Z: []Vendor 0-.---n* ___ ., QA DISPOSITION COMPLETED AC.C.c P"Te t> A 5 I s Signed Title -""?Mi G.e. f"PGC. Data ' ) INSPECTION DOCUMENTATION PSC PROCEDURE SQ 8.0 ANCHORAGE INSPECTION DATA SHEET 8.0 MAY 20, 198 7 Page 1 of 1 Revision O F/3 PROJECT ___ ]?...._._f+ __ L-_l S---'-'A'--=l::>'-E:'-S ____ _ SURVElLLANCJ:: NO. *s-. YJ::AR _en__._ __ 7lf-13F I=' I£ L)) 7/"B Su"Ti: UNI 1' _::L __ _ Q.C. TENDON NO. TENDON END/BUTTRESS NO. (8.3.5) ANCHORHEAD I.D. BUSHING I.D. tJ/I+-Signoff (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Pree.SQ 8.1) (8.1.1) Buttonheads Condition fl )/;')/.10Jz.f/'l? _,., (8.1.2) Anchorage Head Level I (8.2) Cracks JVgt<-Jl::. (8.1.2) Bushing Level f\//A (8.2) Cracks >VIA (8.1.2) Shims Level L. (8.2) Cracks f'J;JVI:!! (8 .1. 2) Bearing Plate Level ..;r ( 8. 2) Cracks N o/..J e SQ 10.1. (8.1.2) Coating -Complete -=::rncomplete Lgth. of Air Pocket I SQ 10.1 (8.2.1) Wire -Condition .lL Coating Complete 44-1 (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA = Discontinuous-Removed 'Removed for Testing Previously Missing Protruding Broken/Missing () = Offsize(Malformed) B = Bisecting Crack A = 45o Angle Slip K = Cracked (over 0.060") S = 2 Inclined Splits X = Intersecting Cracks (8.3.5) Locate Anchorage* Heat Code on Sketch (8.3.6) Offsize Totals B = o A = 0 K = ., o (,.t.15 5Ju"'5 S = fJ
~~J.. 11 II j...1 1 X = O 1.f..,.. -rl -rl-+I }/:l/. ltis Jn --_.,,..l. C 8. 3. 7. 2) Buttonheads Found P111c F""w7 Lf T...l-11 (8.3. 7 .3) Total Effective BH ,ff""<j7 'H->t.10/1..!J'I',.., )Qt 111/q/t?~~
Protruding BH _o_ Hissing BH ..b._ Total BH (8.4.1.2.1) Continuity Test Required 't<5 Wires Identified/Marked 'IE'"J )/.)J.1*/2-rJ'fJ co1o1TJ1JUJ-TY Bushing Thread Joint Line Hitt-")IJl.1o/z.r/B? Reporting: Accept Engineer Notified NCR Level __ Date Title PSC PROCEDURE QA 9.0 f / NONCONFORMANCE/CORRECTIVE ACTION REPORT FORM PSC, Precision HOLD TAG NO. _,.;ffi ORHANCE: Pe!Z .S&l'Z. I SH'9U .. poT 8£ t..eSS NC/CA NO. F-e-c..T10/J /l.Z. 10. 2. *1 'T'HE"' 'ToTAI... Q.uA.VT* TY TJIAAI THF 7b'mL Sl2FASE" LOSS. Jr 6-AE'A-S I: G.CJA-AJT'I T1ES To .Ao\EE'"T TtU IT SHA-L'-t!" AN't> ScJ'BMIT. IT "To 'THC-0'4/.41c!C' '* &-oS.T -CocJL"D o/Jt..Y licPt,Ac.E' 27.f5AL i APPARENT CAUSE KNOWN 0No -*If yes, describe: "Poss113L.C'
~~~~ovelit -~~~~
~~~~OF ToTAl.. L..oSSES~~~~
~~~~RECOMMENDED CORRECTIVE ACTION: , t:>WNER. e //AL t1AT1t:J1J c::..c:.e"'PiA.v CE" Anv nonconforminR item to be repaired shall have an a rocedure.~~~~
CORRECTIVE ACTION TO PREVENT RECURRENCE: Ii/A. Initiator Title M&R. a..c. Date / '?./'rl
~~~~SIGNIFICANT CONDITION: -If yes., refe Section 4 Criteria xv. QA~~~~
~~~~..,~~~~
~~~~s 0 /J PSC APPROVAL SIGN & DATE l'Ef-CcK\IE \<. d/J ee, H. . .A.I e,&~~~~
~~~~n-'1 -8'7 OWNER/AGENT APPROVAL REQUIRED [gYEs D NO. Engineer COMMENTS: OQA Section OQE Section n End neerinp; Date . -DISTRIBUTION Ovice President 0Contr. Mgmt. f)(l Owner I Agent ovendor R* I I~~~~
~~~~DISPOSITION COHPLE'IED~~~~
~~~~/\CCE"PT AC!.. LS Signed Title d.C. /PSC. Date 11/.5"/rz 1 } I 7 PSC PROCEDURE A 9.0 F/5 NONCONFORHANCE/CORRECTIVE ACTION REPORT FORM PSC Precision Surveillance Corporation~~~~
~~~~HOLD TAG NO. NC/CA NO. F-7AJ3 J 'f .-oo7 C."TI OA.,I II. '2..10. '2. '1 APPARENT CAUSE KNOWN yes, describe:~~~~
'PoS.S t'SL.* cVCR.-E"S TJ.MA-'1'C "Toi A RECOMMENDED CORRECTIVE ACTION: An nonconformin item to be re aired shall rocedure. I COR ECTIVE ACTION TO PREVENT RECURRENCE: ) Initiator Title Date 11 3/rl . SIGNIFICANT CONDITION: DYES -If yes, refer QAH Section 4 Criteria XV. i PSC APPROVAL SIGN & DATE OWNER/AGENT APPROVAL REQUIRED D NO. COMMENTS: OQA Section OQE Section nEndneerinsi: DISTRIBUTION Ovice President 0Contr. Mgmt. r](lOwner/ Agent QA 'J/, 1(. ")/.. 11/11/'i'"J j.\, C:.ot-4\Je"R.. oi\J 1\-3-'n IA '?>, "& '°' o NA It J JtE' Jt. '° CDMV!: ovendor D-.---1 n* ___ ,,
DISPOSITION COHPLE"IED A-c.ce"PT ' S Signed Title fsc.. Date *

FIFTEENTH YEAR PHYSICAL SURVEILLANCE OF THE PALISADES NUCLEAR PLANT Calibrations
~~~~). QUALITY ASSURANCE DOCUMENTATION CERTIFICATE OF COMPLIANCE Precision Surveillance Corporation roject PAi..ISA,J)E.5 Nt.Jt"L!FA.e~~~~
~~~~.Pt.ANT Co.ntract 7N.3/f'-Date rh,/ri') Material Identification lt?V.f PCCTfa;V 6"/JcJ&-eS r/-S4FE7 Y / Purchase Order No. ,.Jfll ---+,........_~~~~
~~~~_____ __. _________ _ Specification and Revision No. Drawing and Revision .......... Procurement Requirements ___ o...c.----------------------(met by material)~~~~

~~~~Deviations N O,V G --------------------------------- Disposition ____ Non-Conformance AJ~~~~

Q. A. Release for NCR ____ ,.J __ /_'.4,__ ___________________ _ Deviations Non-Conformances shall be attached to this form *. N/A to be written in for Not Applicable; all blanks shall be filled in. This is to *certify that the above material has been fabricated and. inspected in compliance with' the specified drawings, procedures, specifications, codes, purchase or.der requirements,_ PSC Quality Assurance Manual Revision _o ___ _ Dated and the** attendant quality programs. . I Authorized Agent Title 4 .p S ,t Vendor .._ _ __,_ ________________ __ Date
_-
~~~~......... ?_ , CONTROL ACCEPTANCE Name & Title _*J&,.;¥:...._.~~~~
~~~~"""'""", .Date .rjr£2 OWNER OR AUTHORIZED AGENT INSPECTION WAIVER Shipment~~~~

~~~~Finai Inspection Waived By ,U/A. Date .N)tz Agency /) !.11* Title ,vM Supplier's Representative N/tJ . .. EFFECTIVE DATE 1-1-81 PREV.REV.L, REVISION L, P.AGE 1 of l~~~~

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~~c.;L:3R.A -:-: mi *1 R£*::JRO i"'.anu f JC: :*..1r:: L:J. /: Type or ::xidel: c,;} -z.zc 0 t..:cJ:!o:i: c;.u:: ;z.; 1: c:1 ..., .. -., :..;.""\ ; 1-\ ?r"::; Master Ac::ual TemperJt.ure I Tes:~~
emcerJ:ure .1). ****1*.: 32 0 86° J32 0 I -:?c ._, I. 9t.. 0 I \3 <S 0 I I I I I I I I" I HOT::; Ac::::.:r lC:J' w i11 be wl:Mn s: of :::e :o:.:I ;u.sge of ::ie sma 11 SC:Jle grlduat1on ls Cond It. fon: Re::iarlts:
PSC ?or.:ic:!y lnr1c:o S:ur1ciil:inc:: CJn ::-Jc:: w1 ibr:i:"icn /'.\s:er and :.?s: '::.:l be fnvnersed In agi :.ued l \c;uld for at 1 e.u: : lne1 lt least J lnc:.'les of seps\ng 0 I" sending un1: to be sutmer;ed In 1 ic;u id. Co:ncari son wi 11 be made at J te::ioerl ture vari anc:es of no less
~~~~!egre2s F. r7 c E.13 31z.1 I Ac:C:!.lrl c:y mus: !le .,.j t:iin one gr;i.aua t. i en of t:ie s::-.il les: r:aa 1.ig on ::ie SC:J 1 e. G3 If nae. adjust t.:l s.i:ne reading as ::i.is::.er.~~~~
~~~~If t!lere \s no~~~~
.:ier.":!c1ne r wl 11 be. ret!.lrned

o quailty Assuranc:e for !"e?a Ir or des :.:-Jc: t flee value or one uni: s:ia 11 er. ' -*.
~~~~I C.il \brate<1 3y: Date: c.. or i .* .~~~~
~~~~r *.I --* ------.. ' GU AGE CALIBRATIO CORD ' GAUGE/INSTRUMENT IDENTI-DATE RE-CAL ERROR REMARKS FICATION CAL DUE (PROJECT, PART NO.,REPAIR,ETC.)~~~~
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.7 / , 11?/.J*;h-o/&'7. PK'4-2 ll.:IZ-S3 b-1'2-84 *e-7 7 [?.'[ *CAI 1ReAT*l\ AAJ 'A AsS/GAfe}) 70 f,r/,,. t/Hf)F 5111!. V PK <\-l.. 3-2'-S4 REc...'b ff.bl'\ Sue\\. PLf\C("D S."'fl)CX. -,jw'(.. Pl< 4-2. 7/11185 1/11 /'Ofc> -&--i PL6.c£'l> s-nct:: PK4-2 'I-3-8!: S*AJ T 10 FT. CAll/eu,J Sv.eal. Jwv PK4-Z 111t4-I BS ANt:> PlAc.* j) 11J To sroc.K JwlC. PK4-1. 5/8/8" 5/a/Jn ¢* cAl18Je.i4 TED Al\Jb .5*.NT ro .tJvie"A.J .SuRv. ./ £' .44 5}7}rl S-/"1 J TO "Bii:A tJ>. fl.\}, BIS _A -/__ -/ee! dzo/R-7 8-/-z.o/<n lo ""BY .l! o ,.v CV!!. R:i "20 A..: ':7'7 _ JPA °Jl<i'i'l? 9/ym* s 1);11. 9IS'h? I ' PK'/ 2-'To PIJ '-' $/1..JJC:s-' ,. .. -9' -'- ) ,I , i S9 t c.;U3RA T!ON R:'.CQRD PSC Fonncrly Inryco Survcill:inc.: ?rojec-: !'lame: f? 1 t... Ir 4 CS Cont.rac-: ? ,1.) J / i:.er I. !J -. I: C.ite of c.il 1bratlon: 8 8? I ""...1nu fJ.C '::.u*e: RecJ.11brJ.t1on due date: I Type or :node!: PocK *T Mast.:r tner.:iometer I.D.: G'f,: I o"-2,z...o 0!= C3l 1brat1on due date: '])uC 2-2.f-9 I .. L=c:.l: ! on: JJ/11 CALISAA TION DATA-I ' I Ca.1 ibratian Method: Actual Temperature Test Reading Tempes-;i ture Master and test to be : I Immersed 1n agitated l 1quld for at " 33" "33 least l minutes. and at least J I ncnes I of or send1ng un1t :o be I 9'ff o suemerged tn liquid. Coinpari son ... n 1 be made at J temperature variances {) I C) of na less than F. I t,.<t !Jr 9 . so *">I*?. Accuracy must be wltnin one graduation I of tne SN11est reaaing on tne sc:.l le. If not. adjust to same reading as master. I If tnere is no adj us t::ien t. tnenno1ne te r wp l be.returned to Qual1ty Assurance . for repa tr or des true: .. ton * ' Accuracy -..,n 1 be ..,!thin 5: of :ne :cul guage face value or one unit of :ne sma 1-1 est scale graduation wnic:never ts s::iall er-. Condition: -Remar!ts: Gl I 2.. , '?']) . , ---t:.l l 1 bra tea By: Date: ) of / ?a<JeS .*

~~~~1nlUl.AUUSl((l( GJ\UGE CALIOHATIOI -co no GAUGE/IN STRUM ENT IDEIJTI-DATE HE-CAL EIWOH REMARl~~~~
~~~~r. l>. 'If ()0 Tb *220° r f'K 1-$ '1/z1>/B5 9/20/8&, _,e-A,.,b SGvr ro V.C SVft'lfFlclf!~~~~
Sui!v'. Vc.w /" {)1Al w/5" PRo8t' PK.4-B .. , /(Ewb.J*D 4....il> Pf.Acct:> 1"' ro s roeJ::.. J uJ K.. ' PK48 /- 1-1*87 , .. '!*&JC: 1CJ $ ur<v. i/e!.w -PK JI to I Bil> _9-1> FtOIW\ Soe\J. -RE£At18tATfl> -JbJTn z10AI 'PK l/---th.cL*r.;.: <<.£TL*lJJCT> Ff2i,r,l Rclot,._*E)> S/t:"<k _'Jf;r).L. -I Ad:;,._ sft /en sb/i'Fr TD !>RA l.J>. SLJ-ev. * . r I ' i;°/:t .lo ed !f_?..o/r,?7 fj:lf g ' ? -G'--TO P41-t.?A°PEY
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c,LIBRATION rt.=: CORD s:omer-me: 6oNSU1t'1 E/J.5' PP .v Ther.:-.o::le tel" t. O *.
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Type or:nodel: 0 0 -2. 20 LOCltlon: CALIBRATION DATA* ?n>Jec: liame: Haste!" Actual Jemperature Test Reading Temperature 0 <;URI.I* of c.ll 1br-ac:.1on: rteCll1brJt1on due date: !'laster ther:nometer I.O.: ,* PSC Formerly lnryco Surveillance C.:>ntrJc: ? *? /IJ J I '-f Haster C.ll tbration due date:
~~~~t.'C z. '21 '?! Ca1ibratian Method:~~~~
and test thermometer-to be fnwnersed 1n agitated l lquld for ac. lease. J mlnuc.es. and at least J Inches of sepslng or sending untc. to be sut:merged In liquid. Comparison will be made at J tempe!"aC.ure vartances of no 1 ess than F. > 0 ">l* ')I. ?/9-/1? Accuracy must be wltn1n one graduat1on of the smallest r-ead1ng on the scale. lf not. adjust to same r-eading as master. If there 1s no adjust=ient. w!ll be.returned to Qual1ty Assurance for repa1r or destruct1on. liOTE*. Accuracy will be within S: of the totJl guage face value or one un1t of the smallest scale graduat1on whichever-Is smaller. Condition: Remarks: Cal \tlrated By: /f* T1. , -a /)_I g-,p, Date: --= .... ,;;.J ,. INRYC . -I .,IHUHOl1HL GAUGE CALIBRATION ORO .. REMARKS GAUGE/I HSTRUMENT IDENTI-DATE . RE-CAL ERROR FICATION CAL DUE (PROJECT., PART N0.1 REPAIR 1 ETC.) 5M-Z 3\\1 .. \'0T Jl( Alec."ASEi> A..ib 5t:tJT1b 5m-*7... ' t/2"tSt f(CJu.(utJ>
~~~~v.-;;::--: ..Jt --FJe.P.)f) 61eo1u -£0-u!fl-'O>~~~~
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~~~~ee I B? . Ad.:: 0 0 'ft 'l/z;/'17 ee I z.so* To 13 e6 81"?.0/Y'J _,,.. -* ---5'>1*"2. r/1/'6'6' ..e '"' 1'lf c..1 >A '])£S~~~~
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~~~~1 ,i . -.. . -TiiEM.MOMETE?. CALI BAA TI ON R.ECORD :omer-ihen:iome t.el" I~~~~
~~~~C *. I: l".anufac-:::ure:~~~~
~~~~... Pr-ojec: Harne: Type or model: J / i,. F Range: 0 .,_ z "F Location: N /1 CALIBP-ATION DATA* *Haste!" Actual Temper-ature~~~~
~~~~Test Reading Temperature Jj 0 S°t.J ){? v. Oa te of CJ 11'brat1 on: Reca11brat1on due date: l'\a st er the.nnometer-I. 0.: PSC fnryco Surveillance Cl::lntrac:~~~~
~~~~Number: ? N 3 I "'PcJ£* . Master cal 1'brat1on due date:~~~~
~~~~Z 2/ 9 Calibration Method: !'.aster and test thennometel" to be 1nrner-sed 1n agitated_~~~~
1 iquld for at least J minutes. and at least J lncnes se{lsing or-sending unit to be sul:merged 1n liquid. Compar-ison wi11 be made at J temperature var-lances .of no less than F. s" 'lftr/8'? Accur-acy must be wltnin one gr-aduation of the smallest reading on tne scale. If not. adjust ta same reading as master. If there is no adjustment. thenno1neter w!ll be.returned to Quality Assur-ance for repair or-destnictton. NOTE: Accur-ac:y will *be .,.1thin-5: of the tot.ll guage face value or one unit of the smallest SC.lle graduation whichever-Is smaller-. Condition: Remarlts: -?J,, _ . I 2. .'i ,']) -, Cal lbrated By: 7/ ,_.,,.... "Y* Q'). Date: Page / of J Paqes . ' .* . I i I I I I .... "' I f'l _, I W *"** , .. ,r.1 111 I* rr*.-..i*.t'"" (;/ltJGE CALIDrlfl.TIPtJ
n n ! .... __ .... _. GAUGE/I NSTfWMENT IDEtHI -DATE RE-CAL ERROR REMARKS FICATION CAL DUE. (PROJECT I PART NO., REPAIR, ETC.) s cJR. r11r E !1t't£191M(1{"1., -V 11/85 7/11/l'G /\/[;1J /ISS/G.NEb

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. C.:i.LI3RA7!CN .. --.. -*-.. .. . .. i I *1 p:=£RD \ r::r:co .:ur:i::i!.l..."1C: ,}. *1:: .,_ __ _ ?l"'O j l!!C:. -::o.v$U,c-t*i?_ S S A-P e.5 -:,'v; 31 '+ mer-c 7:ier.:io::1e i:er-!.J. I: S'T S----C.lt.:? of c::i11:::nt!on': "P TC:. due d::ite: . l .Y :r:1 -:> I I '<'° . * -*.' ...j I l !1: 7':,pe ::ii-::xlde [.J.: ?-"2.l_q/ -50° "2. s-c 0 c::il 1b::-Jt!on due date: -:'.)ue -r hnqe: '...:.:.i: ! . .,: --v/,.:;-CALIS?Xi'i:O:i DA7A f 1 Temperl ture I I w1 ibratian Mei: hod: Tes:. :\ea.ding Tc?mgerHur.e P4ster and tes: :.!'lermcmeter to be Ac::ua I I lnmersed 1n aglt::ited l1qutc! for at *O -szo lea.st l minutes. and lt least l lnc:!'les of Se{1slng or sending unit to be 0 I Sb 0 I sul:merged In Comparison wi 11 be m.ade at l te:noerltu::-e variances 3Z 8b I t36'° I of no 1 ess F. . S"O <!:. 5-f-Z.?} Y7 Ac::urlC'l mus: :::e wit::in one gr3cuatian I I cf t::e ... ea.ding on :::e s::::iie. Il' not. aajus:. same reading as ::i.lster. 13'8' I r If :.!'lere Is no Jdjust::ient. wt11 be.returned ta Quality I I fer re;ialr or destruction. Ac::::.:n.c::r w il 1 be wlt:iin 5.: of :!'le :ct.:1 guac;e f:l.c:e value or one unit of :.!'le sc.lle c;nduat1on wnl::!'lever 1s s:::a.ller. HOTE: Cond lt1on: . Remarll:.s: bl ( . .. C.l l I bra ted S ly: Date: of Paqe-s. 1" i .* -' l i I i ' i I I I . -: . -. BNRYCO CALIBRATl_ON.CORO ., 111IULAND11Ef.Lc0fn GAUGE GAUGE/INS TfWM EIH IDEIHI -DATE HE-CAL ERROR REMARKS FICA Tl ON CAL DUE (PROJECT, PART NO.,REPA/R 1 ETC.) Sul!. rAC* 7llt!e1t1ohtlli ST-b'l g.,,.gs 8-11-& *-e-CAL* 't Ass ttiAJ*1:l I. l:). # J wK -So 0 ro Z5o° F 'dfzr/<rt 'al 21 Ii ll To l't\LI SADe:-..S 9:/7.1/n ., ' ! I I -------
C.-"L!3RA TI ON RECORD PSC Formerly lnryco Survci!l:im:: ?rojec:: Contrac::. e: c ONS U/Yt *12-S -:PA-LIS A-b ES liumoer: 7A.J 31 t/- I. I: Dlte of c::il 1brat1on: 'i<:1 '-I I 75'"7 1".anu f.lc "F'TC-. Rec:i11bl"'ation due date: . --z..1 I s-8"" Type OI"' :nodel: * 'FAC...E: tl'ler.:'lometer
~~~~t. f, 3 r-. (,, '-f F-Range: --0. --,b 0 TO "2..S0° I-laster c::i.11bl"':i.t1on due date: "Due 7..-Z.f-91 .. Loc:at!on:~~~~
CAL! 3R.!.. IIOll DATA* I I Ca 1 i bra tion Method:* Haster Ac:ual Tempel"':i tul"'e Tes: Reading Temperlture H.ls:er and tes: thermometer to be I fnmersed 1n agltlted 11quld for at 32° ""32 0 least l minutes. and at least J inc:l'les of or scnd1ng un1t to be Sb 0 I 8-(ao sut:merged in liquid. Comparison will be made at l temperature varianc:es I I of na 1 ess than F. 13 fj a so cU9 l I Ac:c:ur:ic:y must be witn1n one graduation of tl'le smallest reading on tne sc::i 1 e. If not. adjust to same reading as I It tl'lere 1s no adjustment. tnel"'moineter w!ll be.returned to Qual1ty Assurance I for repair or destM.IC:tion. liOTE: Ac:c:ur:ic:y wi1 l be within s.:. of tlle tcul guage face value or one unit of the smal1est scale gr;i.duat1on whic:hcver is sma 11 er-. Condition: --Remarlr.s: Cal lbrated By: Dai:e: /ff'? or i .* -I I I I I I I I I I 111 .... ........ / ..,IHLIHO lllll...._, GAUGE CALI an/\ Tl ON ono -GAUGE/INSTR IDENTI-DATE RE-CAL ERROR REMARKS ENT FICA Tl ON CAL DUE * (PROJECT, PART N0.1 REPAIR 1 ETC.) D1A l 7 AJD1 CJl To R. Ecc z.1 ri -l 2.
~~~~Y.tl CAL1BeATt-D AtJD A 5Si6/1/ci:>~~~~
I'D-# 1:sr Isse 1 E ( tEccc.;vr,e,c, Ty) 12*£0 As5r&NE l) lb /At.o 1JcehE ."'lu/!vl. E.C C:.. L/ -FR.ol'YI SveJ. l'L 4c.*D ,.A) sr.,c.-K -J w >c 7-5-3lf To BYR.o.A/ SUJ!ll. PA EC.C..2.\ 1* -z.B*S4-Re.T 0e>>E;D \o s--roa::.. .Jwl.(,, 1-30TE: "bl i>S60 otl . 1-/6-'iS" 1-16-S'fo To C/ll. lt?UJIJ Y t!tt.18'5 T T £cc. ZI 7/8/85 t' C(u.f! ,,vC-i) 5{;, c. IC .Jwt:: I <f.-/f'-8j-1-lf'-3G 0 C'4L. cf Jen I-../a ,f Y" I/-/.J
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~~~~____ : __ Date 8j-z.o/n c_i_u::s R.A '!'!ON DA TA 'I Ca.ug.e o= Device Na.=..e~~~~
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~~~~'! Col:ll::le.::.ts:~~~~
________ _,,, _____________________________ _ .,. ,.., Ca.libr3.tedt!.B '/: Title: ..... 1'--Gl_. _c_. ---- /27 .. * .. ** ... I i:-R /\. . I /\ . PR-'1. 'C:-1. L.....:l _, ,. I . I I ' ) GU AGE CALIBRATION. CORD ' * \ ..
~~~~IDENT.1-DATE RE-CAL ERROR ! REMARKS '~~~~
~~~~CAL DUE .... (PROJECT, PART NO., REPAIR,-ETC.) .S-\"1,.5Tl.~~~~
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BUREAU OF STANOARCS WASHINGTON, O.C. 2.023.& REPORT OF CALIBRA TlON National Bureau of Standards Force Calibration Test No. 737.04/232100 Calibration completed on April 25, 1984 Order No. 41P01862, dated January 10, 1984 Brewer Load Cell No. 418 Capacity 2,400,000 lbf Compression BLH Indicator No. 1130 BLH Standardizer No. 3358 Submitted by Inryco, Incorporated Bedford Park, Illinois The above force measuring device was calibrated in accordance with *rocedures specified by the submitter. The attached calibration data . pplies only when this device is used in a manner consistent with those procedures. -Three NBS load cells were individually calibrated to one-million lbf using deadweights. The device being calibrated was compared by loading in series, with the three NBS load cells positioned in parallel. Errors in the applied loads, as measured by the NB$ load cells, are estimated to be no greater than +164 lbf. The calibration data for a temperature of 22.4 degrees celsius are enclosed. For the Director, National Engineering Laboratory n Calibrations Manager ,//!.'...;s** Mechanical Production Metrology Division for Manufacturing'Engineering Enclosures
AL BUREAU OF STANDARDS FORCE CALIBRATION NATIONAL BUREAU OF STANDARDS FORCE CALIBRATION BREWER LOAD CELL NO. 418 CAL I BRA 1 ED TO 1 600000 LBF Cot1PRESS I ON BLH INDICATOR NO, 1130, BUI STANDARDIZER NO. 1406 * ************************************************* -------APPLIED LOAD IN LBF * *

c o M p R E s s 0 N * * * *************************************************
DATA FOR 23 DEGREES c --------------NET SYSTEM DEVIATIONS FROM VALUES RESPONSE FITTED CURVE FROM ---------FITTED ------CHANGE FROM PREVIOUS RUN RUN -2 RUN 3 RUN 1 RUN 2 RUN 3 CURVE CALIBRATION 160000. 9.97 9.97 -.01 .04 -.01 9.98 320000. 20.00 20.04 19.99 -.01 .03 -. 02 20.01 480000, 30,05 30.02 30.01 .oo -.03 -.04 30.05 640000. 40.03 40. I '1 40.07 -. 05 .06 -.01 40.08 800000. 50. 12 50. 13 50. 12 .01 .02 . 01 50. 11 960000. 60. 11 60. 13 60. 12 -.02 .00 -. 01 60. 13 1120000. 70. 10 70.23 70: 15 -. 06 .07 -. 01 70. 16 1200000. 00. 18 80.23 80.21 .00 .05 .03 80. 18 1440000. 90. 15 90. 19 90.22 -.05 -.01 .02 90.20 1600000. 100. 15 100.27 100.26 -.07 .05 . 04 100.22 --------------------THE FOLLOWING CALIBRATION EQUATION WAS FITTED TO THE CALIBRATION DATA BY THE OF LEAST SQUARES. RESPONSE = (A) + (Bl (LOAD) + (Cl <LOAD SQUARED) WllERE A = -.595512-001 B = c = -.374842-013 TllE FOLLOWING VALUES, AS DEFINED IN ASTM E 74-83, WERE DETERMINED FROM THE CALIBRATION DATA UNCERTAINTY = 1400. LBF INDICATOR SET TO 120 OIITTS AND 2.0 MV/V STANDARDIZER SET ON 0-2 SCALE STANDARDIZER SETTING 0.4 0.8 1. 2 1. 6 2.0 I INDICATOR READING 20.02 40.05 60. 10 60. 10 100.20 . 04 .05 .07 .09 . 11 . 14 . 17 .21 .25 .30 ----DATE 050284 *** . DA TE 050284 PAGE 2 737.04/232100 NAL BUREAU OF s Tl\NDl\fHJS FORCE CALI BRAT I ON CELL NO. 416 CALI BRAT ED TO 2400000 Ll3F COf1PRESS I OM BUI INDICATOR NO. 1130, BUI STANDARDIZER MO. 1406 *************************************************
* -------*

c 0 M p R E s s 0 N *

DATA FOR 23 DEGREES c --------------------APPLIED NET EM DEVIATIOMS FROM VALUES LOAD RESPOMSE FITTED CURVE FROM LBF ----------FITTED ------CHANGE FROM PREVIOUS .IN RUN RUN 2 RUN 3 RUN 1 RUN 2 RUN 3 CURVE CALIBRATION 240000. 9.95 9.99 9.96 -. 01 . 03* .02 9.96 480000. 20.06 20.0I 19.96 .05 .00 -.03 20.01 720000. 30.00 30.0I 30.01 -.04 -. 03 -.03 .30. 04 960000. 40.01 40.03 40.06 -.04 -.02 .03 40.05 1200000. 50.00 50.05 50,06 -.04 . 01 .04 50.04 1440000. 59.96 60.05 60.04 -.04 .03 ,02 60.02 1660000. 69.93 70.00 70.03 -. 04 .03 .06 69.97 1920000. 79.65 79.95 79.96 -. 06 .04 .05 79.91 2160000. 69.76 69.67 89.67 -.08 .03 .03 69.64 2400000. 99.67 99.77 99.77 -. 07 .03 . 03 99.74 -------------HIE FOLLOW I NG CALI BR/\ Tl OM EOUAT I ON WAS FITTED TO THE CALI BRAT I ON DATA BY THE METHOD OF LEAST SQUARES. *RESPONSE=
<Al + <Bl<LOADl + (Cl<LOAD SQUARED) WHERE A = B = c = -.100551+000 .419666-004 -.152129-012 TllE FOLLOWING VALUES, /\S DEFINED IN ASTM E 74-83, WERE DETERMINED FROM THE CALI BRA Tl ON DAT A UNCERTAINTY = 2300. LBF INDICATOR SET TO 120 AND 3.0 MV/V STANDARDIZER SET ON 0-5 SCALE STANDARDIZER SETTING I 0.5 1. 0 1. 5 2.0 2.5 3.0 INDICATOR READING 16.70 33.35 50.02 66.70 63. 40 100. 10 .02 .02 .03 .03 .03 . 04 .04 .05 .05 ,06 ----DATE 050284 2 737.04/232100 BR R LOAD CELL NO. 410 N L BUREAU OF STANDARDS FORCE CALIBRATION
CAL I BRA TED TO 1 600000 LBr COl1PRESS I ON BLH INDICATOR NO. 1130, BLH STANDARDIZER NO. 1406 '1000 -,0950 .0900 ,0050 .0800 .0750 ,0700 .0650 .0600 .0550 .0500 .0450 .0400 .0350 .0300 ,0250 ,0200 .0150 .0100 .0050
.0000 -.0050 -.0100 -.0150 -.0200 -.0250 -.0300 -.0350 -. 0400 -.0450 -.0500 -.0550 -.0600 -.0650 -.0700 -.0750 -.0000 -,0850 -,0900 -.0950 -'1000 2 2 2 2 2 3 2 2 3 3 3 3 3 2 3 3 2 3 2 3 1--------------1--------------1--------------1--------------1 0 .-25' 50' 75. 1 00' COMPRESSION LOAD IN PERCENT OF CAPACITY
~~~~4 DATE 050284 737.04/232100 r*. .. . ../ ------------QUALIIT ASSURANCE DOCUMENTATION . PSC Formerly c; tt I Inryco Surveill:ince INSPECTION REPORT FORM QC 14.4. 2 Report No. __.:..,v_,,""/~~~~
~~~~A--.-"'"-'----- pecif ication Drawing ___ Da t e 6/9/9"7 Other Shipment No. _,,..,;... -'-'"------- Purpose and Type of Inspection:~~~~
~~~~-------... -.... -*---*-*-........ -* -------... ---. --*----.-----*-------_ --. __~~~~
~~~~___ __ 9E.. ___ 'f_9__Z?_l?-_f..!M.S __ ________ _ ___ .... ----... _ ----**. ---*----------. -* -. ---*---** ...... **------------------~~~~

*---

~~~~--*-*---*-~~~~
~~~~.. --------*---*--**-*--*--~~~~
~~~~-. -.. ----*--. Results of Inspection:~~~~
~~~~0Hold 0Reject l/o l:>l:..LJM5 73A-IC!I-/=#=: 7-G.2'f2-. {!ii5 W*f<. E D PoJe.... Co.IF!.REC.T .:::#:-BRocEA./ ./ r.! A-iJD "t::>AM Ac;. E -r-o IH e-0 u rs I 1:;J~~~~
~~~~0 F= IJ.-+ 8" "J)RUM S*. A-LL WER.*" :Pout-/!)~~~~
1A.J A-Al C,o;J P1TJ oN, spection By: " Viscosity Oil A Tenneco Company a * * '1> Sc... A-PPT<.O VE!::> *. Fo'RM S -,-c0 v I '2..oqo-p-i./--YJ/r? 3200 Soulh Western Chicago, Illinois 60608 (312) 847-0224 TWX: 910-221-0245 J 0 b 0 rd er N 0
~~~~PSC POii 515 Lot No. 7-6242 QUALITY.CONTROL SPECIFICATION SHEET N UCL EAR GRADE PHYSICAL PROPERTIES . @60 F (15.5 C) Specifi£~~~~
@60 F (15.5 C) Point,°F (°C) Flash Point °F (°C) Viscosity SUS * * @ 210°F (98.9°C) TEST RESULTS 7.5 7.3-7.8 ASTM D-287 0.9 0.88-0.94 14 ____________ ASTM D-92 410 420 (215)min ASTM D-88 157 150-300 ASTM (cone penetration) @ 77 F (25 C) ASTM D-937 170 170-200 Tot a 1 B as e N Q * ( Mod i f i e d ) ____ §.!._ _____________ Water Content (%by Wt.) ____ ___________ CHEMICAL PROPERTIES

*-

~~~~Water Soluble Chlorides Water so 1 u b 1 e N ft rates ___ 1 _________ . Water Soluble Sulfides APHA No. 427 (15th Ed.) . 06A490 091586 ,. : -*' QUALITY ASSURANCE DOCUMENTATION~~~~
~~~~PSC Formerly q t.f 3 lnryco Surveillance INSPECTION REPORT FORM QC 14. 4. 2 P/9G'E Jo er Z. ontract Project NIA Report No. NAf ,~~~~
Specification ,v,(& Date /D -Z-8'6 Drawing /V,,(,-1 ---,,,,..._ ___ _ Shipment No . _Ill.__._/.+_,__ __ _ Purpose and Type of Inspection: .. ro _ .. _ .. __ _ y _____ -*-.. -_ .*
~~~~1_/YC. ___~~~~
~~~~_iS . __ __ 1..fCl . a.A. _&.QtfeA.tt.. ___ .. .ee, .. _____ _ _;;:_* __ _Ifjf;E_ - _ _pf_* _""!_Al_-'l_. ":__!R!?CEABIL/ .,-Y H,45~~~~
~~~~___~~~~
__ . ____ --* __ _ _ _ _ . ___ .. ____ . _ .. _ Results of Inspection: Q?J Accept 0Hold 0Reject I 7o W/,Re P.O.# 'rl77fl-/'1'20.4+8 / Sl</D 2"' H7 p-o/N ZS06 o / .Sk1D J/1,1.v N7 /$/<JP F/t:J/POI030 I-8'o3/0{.'21ZO HT //St;;,.3 Yz" HT '13S'G7 PfJ 'IF 579S9-63 / S'klD #7" 8'o3 J:: 8/0/ 0 e.e. rJ. PO# / 11 H/ /5/i/<!:) / $'k.10 1/8 HT' 1 SlaD V2 ., HT '"'o5 ./ S 1-f ID " H 'T '=-0 I 'f 7 I S/f:10 *Z.io'lLj-, .O/?OM S .. SAre1t ,_70 '/ '1 I a.eu-4\ 8t4TC!I S'-3-oa-/ ';;> '/ ot: WHIC.M Sl1AL\.. 13& $H1PPEb 70 0"1.f.lr'"IA svav. S>l1'11S /AJRYe.o P" # 'II?' 25"22-11 / KT ,, " 'Z HT '3 2.. 1/*./' HT I S-tt 7 (o l/tt" HT. 7(:, pection By:
~~~~_,; QUALITY ASSURANCE DOCUMENTATION~~~~
PSC Formerly '--f <f Inryc:o Surveillance INSPECTION REPORT FORM QC 14.4.2 2 e;-f' Z ..v.4

Project 1fe Report No. _M'-'7.,_W..:....'A-=------
~~~~pecif ication ..v.4 I Drawing ¢ Date l't!:' .. z Other /A/ .1-10 G!.S *'" l>>.S PECnoA/ T Shipment No. Purpose and Type of Inspection: ________ !'-f..tff! __ ? __ ...~~~~

*--

~~~~-. **-... --* ---***-* -... ---------------*-~~~~

*-*-------

~~~~-.. -----------. ---**-*----*-*-.. *-. -.. --* ---. -------------------- -*-***---. -.. -*-..... --. ---. ---------... *****-----.. --... Results of Inspection: />>Ryeo po,# i'IT'ZS/c;;~~~~
~~~~.3 H7 16 ¥0.3 /'J #7 ZN H7 /(,, '/O 3 Wtt:>t/4:)5"/~~~~
Yz -JIT;;-e:.z,7 7 -..ve-oP.R!E"he t!Vl95.llER..S / ¥,,,""' x S"/a-'" X' ¥8' 0Hold ft?U1;9C /$' r 9of.l)"9-e10 <SRF/.f$tr e.11-Al Gl-rSkt:r..s 0Reject <USKc'TS /7e;w1sc. -Tl"'f/ S/rl' rHJCI< G'4SKF'T.S: pection .... ./ QUALITY ASSu:L.\.i.'iCZ DOC7...11'1E:TTATION PSC Formerly 6 S lnryco Surveillanc: INSPECTION REPORT FOR."! QC t4. 4. 2 ___ ...v_, 7;...;/A-:...;..... ____ Project ___ S_fl_o_P ____ _ Report No. ' . ecification V /< #" /6 Drawing _ _....._.41...,../_._'A- ___ _ Date ?f'-z1/<?"? Shipmenc No. -Other Purpose and Type of Inspection: /('GC<El.P T 1/f/.5?EC:../JO/I./
~~~~----*-. ---. -*---*-*---* -. -. -*---.... ---. ---*--------------------*-*-*-~~~~
--. ----------------. ---*----*---* **---*--**-. ---*---*-** ... -----------* --*---------** --*--*-*. *-*** ... --**-***. *-**---------. -* .. ---*----** -... '*. **-*. --***-..... -. ... . ----------------

*---*--*-*---... -------*--*-----

--*--... *-. -.. ---*-** ---*---------------*---. --* -*-......... -. --. ------.... ---*----------.... *--. --. --Results of Inspection: f8l..Accep t 0Hold 0Reject 'J:>JC.t..J,,vi. S { cA-CH V!SC.oJ2..-=#" /,6 8/1--TCI-/
~~~~o&-077 -EA-TC..H .=tt=-;\AA-TC'..HE-S~~~~
~~/PSI C*R.T spection By: Title: #6'!? 6J, C. _____ Viscosity Oil A C.:;rr.oany ?S' c - ve..D 8;4*/CH # 08077 VISG o,.e. 3200 South Western Chcago, !li;nois 60608 i3:21 547*0224 PURCHASE 0 RD ER N 0~~
~~~~___________~~~~
~~~~_ .... ----*----BATCH N 0. __ . __ g_f:_Q.::L=_1_. __________ _ Pounds per Gal 1 on @ 60°F .....~~~~
~~~~___~~~~
_ Specific Gravity @ 60°F F1 ash Point *R e s i d u a 1 0 d a r Sulfur H 2 S/Doctor Aromatics Volume % CHEMICAL PROPERTIES .. ... _ mild --*-**** -*** ....... *---** ASTM o-130 1,, 13 max --------. *--,. **-** _________ __/'_,:::z: _______________________

~~~~____________________~~~~

~~~~Y...:...E __________ Water Soluble Chlorides D-512 ( 2~~~~

*

~~~~-. *-*-----------------------------~~~~

~~~~Water Soluble Nitrates Water Soluble Sulfides~~~~

~~~~!-( ..~~~~
> t r1 c. a 1 t 1 on / ihis certifies compliance with the specifications or requirements used by customer's Purchase Order. BY -'. L i:-,/ .J ' ;) ,... t -----d!t...J..J+.f.2. . .:.---------***
~~~~...... _____ _ .. TELEPHONE Victory TWO FOUR~~~~
ONE SEVEN -'FOUR Phone (312) 842-1744 * .. ** Dible Address -"CLAAGASK" INC. SINCE lllQJ 500 WEST 31st STREET CHICAGO, ILLINOIS 60616 U.S.A. Inryco Concrete Systems Division 7200 S. Narragansett Ave. Bedford Park, IL 60631 Attn: Don Waitkus Gentlemen t August 16, 1985 This is to certify that; to the best of our knowledge, all pieces of part num* ben listed on Purchase Order Number 4 lTZSl 6-4 listed below; have been fabricated using the materials, apecifications and procedures shown on the Blue* prints and pertinent specifications., Order 41T2516-4 II II Part No. Quantity shipped 90WAC10 50 pcs. 90WAC14 100 pcs.
~~~~x 5/8 I.D. x 1/8 11 tk Neoprene 10,0 pcs. CLARK GASKET CO. Date ahipped 8/16/85 II II J. B. Clark, President to before me this 15th \\II .. , °#.~~~~
.... :. r-"111 .' APPROVEQ IN RY CO

TEJ.EPHONE VIctorT TWO* ONE* SEVEH *"FOUR. FOUR Phons (312) 842*1744

C.,ble Addntss -"Cl.ARGASK" SINCE 11193 500 WEST 31st STREET CHICAGO, ILLINOIS 60616 U.S.A. Inryco Concrete Sy3tems DiVi3ion 7200 s. Narragansett Ave. Bedford Park, IL 60631 .. -. .. . * ... Gcntlemens February 6, 1986 This is to certify that; to the best of our knowledge, all pieces of part num-* hers li 3 ted on* Purchase Order Number 41 T2522-7 listed* below; hava been specifications and procedures shown on the_ Blue* prmts and pertinent apec1.ficationa..

. .

I

I .*.
,."j'\. ", !'I.** ... ij ... , .. .. . *. ,.. . Order No *. 41T2522-7 II II Part No. Quantity shipped Date .shipped 99WAC10 90WAC14 *1-3/4 x 5/8 x 1/8 11 Neoprene before me this 6th . . 50 2/6/86 20 ff . -200 fl Washers CLARK GASKET CO. J. B. Clark, President . . . APPROVED QUALITY .. .. SY .4-'A 7 .. z .ZI Bb . SHIPPING RELEASE AND PACKING LIST PSC Formerly lnryco Surveillanc:: QUALITY CONTROL DOCUMENTATION '. us tamer: s s-1 P"wi::-,e Shioment No. /)//J reject: PA-L. I Nu C.. l-£711<.. Pt-/1tVT Contract: '7N3/L/--Prepared by: H. cK5/)N Fabricator: /.I/A Inspected by: ?, r:?£. -"'. ( h_ -. Date: 'iSr"J Page / of I Documentation to satisfy the Quality Assurance requirements have been reviewed and found acceptable. SIGNED DATE Io/ 8'/'f>'? I I INRYCO QUALITY ASSURANCE REPRESENTATIVE QUANTITY Pz1ti:t:i; NO DESCRIPTIGN ... I I 5 P//tRS' ,, ] ff I '1 2 x J. D, x <jj""(j. o,]>. 10 ( ( ( I II I (' ( r ( c-/0 \ ) ).-., i..: \ ) ) ) ) ) / ,, )-,, . J...:11 v -gk II 5 Pll1R. s' Lf "){ 5 V I.I, ';C r o,j). I ) I -I 30 I Total r11-112.5'
~~~~R!:f:e!;:es~~~~
[ 5 'f_? Weight 6So SHIPPING RELEASE AND PACKING LIST PSC Formerly QUALITY CONTROL DOCUMENTATION lnryc:o Surveillance sterner: S vme,e 5' p" w e-12.. Shioment No. p//1 oject: PA-LI N LJ c Ll!JI I<. P1-11tVI Contract: ?N3!tf Prepared by: H. I CK $"IV Fabricator:
~~~~IA Inspected by: "')L, :?/,; -" ( h --Date:~~~~
~~~~Page / of I Documentation to satisfy the Quality Assurance requirements have been reviewed and found acceptable. SIGNED DATE to/8'/'ff? , )~~~~
~~~~INRYCO QUALITY ASSURANCE REPRESENTATIVE QUA.i.'lTITY DESCRIPTION~~~~
~~~~... 5 I Pf11R .s' I~~~~
~~~~2. If J If I 'I x 5 "7f J. D. )( o,]). 10 ( ( ( I II I ( ( r ( \ /0 \ \ ) )-., \ ) ) ) ) ) 1.-I I / ,. )-,, s t1."j), -gk II 5 Pll1R. .s'~~~~
~~~~'f ')( ';/: 'f o,j). I I j. I I I I I I ' .... ! I ]eJ I r.?-1Rs'~~~~
~~~~Total~~~~
[ 5 'f..9 ffe]Total Weight ---------------- .*i / QUALITY ASSURANCE DOCUMENTATION INSPECTION REPORT FORM QC 14.4.2 ontract '7 /I.I 3 / lf Project fAL.15",4t;i:5 Specification /1/S/ I ot.fS Drawing fi//19 PSC Formerly Inryco Surveillance f...t?. J 5 .(? Report No. ,V//-1 Date lo/ <6/rg? ) , Shipment No. IV',,/,1 Purpose and Type of Inspection: .. .. _______________ _ _ __ __ ___ ? ___ !l!!_l __ /.:?/J.Cq!-1_.!- ______ _ II J If k I/ .
~~~~____~~~~
__ 3--;; __ _, _ _._2. ___ x .. __ '[fj_ . .'f. *-re _______ .. _______ ....... ____ . ---;_---;;- _ _. ( _ . ) . . . . _ . _ ______ __ ---*--* -----)-*---:* . -. --*---------*--***-- -*-*-*-.. *-. -.. --**-*--.. ______ S PA1gf ____ .. P..' .. _.'K ___ ________ ---*** *-*-** -*-Results of Inspection: D Hold ' 0Reject spection By: Title: Jn?/!'. {?{ .11 * -----------+------------- Da_te: __
~~~~material certification Ryerson a subsidiary of Inland Steel Industries.~~~~
Inc. 6SZ I . PRECISION SURVEILLANCE CORP 3468 WATLING ST DATE 10/7/87 OUR ORDER NO. YOUR ORDER NO. WS-378610 527 WS-19914Bl EAST CHICAGO IN 46312 ITEM DESCRIPTION HEAT NU\1BER 10 PCS PLT 1045 1/4 4-1/8 0'8-1/4" 51508 20 PCS PLT 1045 1/2 4-1/8 0'8-1/4" 65910 20 PCS PLT 1045 1 4-1/8 0'8-1/4" 28671 10 PCS PLT 1045 2 4-1/8 0'8-1/4" T42707 THIS ORDER WAS PROCESSED THROUGH THE RYERSON QUALITY SYSTEM PROGRAM IN ACCORDANCE WITH CRITERIA OF: lOCFR PART 50,APPENDIX B AISI 1045 A survey of our material sources has indicated that neither mercury nor radioactive substances is introduced into their products, or is used in any of their processes. While we make no independent tests for mercury or radiation, there is *nothing in Ryerson's system which could be expected to introduce contamination of either type. This document certifies that the material described above was shipped on your order and that the attached duta is a true
~~~~copy of the test report furnished by the producer with said material.~~~~
JOSEPH T. RYERSON & SON, INC. (Authorized Agent) cs COPYRIGHT 1983, JOSEPH T. RYERSON & SON. INC. FORM 230.44-2 Rev. 9-86 -0. ...... 109. COftT .. ACr *o... EL COMPANY QUALITY CONTROL CENTER 2-106 3210 WATLING STn EET EAST OllCAGO. INDIANA 46312 .OTO JOSEPH T RYERSON t SON INC. TEST REPORT OESK BQX a263 ...... Pe' ........ n.. lOLJ Kl LL .9fi'1 u 10109 --3-.oot --------* --------- ____________ _ will£: Tl l l 'J ------**------- SHIP TO J T RYERSON t SUN INC C SPAN SOUTH P"' ::. ..... ,, 'tl1 ""l Wit het"eby certify tNl I aiulysis and/or r Are correct il5 Ct'fllllineu in records of the company_ floh..,I n_ Shawvor Supo.yi...-or l OF I OJliRllll.llOM:M'PZ 2:ltiiHil\r I ST A TE OF INOIANA I p J NK SECT [ Oi't *, Subscribed sworn lo before me this lc.'.3 W 83R() ST
~~~~day of A.O .* 19 I-COUNTY OF LAKE CHICAGO IL 60680 CHICAGO IL 606l0 , -a-FIC-A-,-,0-~~~~
~~~~.. --___,1 _s_1_1_0_4_5_J-=T-R---3-1-,,.-2---f-,~~~~
~~~~.ooo/.O'tO s .ooo/.050 Sl .150/.350.~~~~
KILLED EOGE I zoooo EAR ING PCS YE:LLOW S rRIPE l ENO EA. PC l::.:MlllSSOHXl'IRES: NolHY Public PL l/'t IN , UST CO-C( ISi r:!.o. ..-i ISi 143-000 m ' If) ISi u 0 ........ 51508 A . i::; -"tb rMTEffAL DESCRPTION x 84 lN x 360 IN 343115 -p
St ':.OT .016 .021 TEST HESlA..lS I TEST OR HENI> Cl: .¢' i:lt C< QUMfT. WEIGHT HEAT HO. PC. U. NO. TESI ___ -*--:O: HEAT ANALYSIS REPORT * * #-* 5 10720 51508 5 10H99 51508 8 177Z4 51508 Q_ * --Q.i Ill llo c;r-..... .. Al
---'
~~~~( ,. * '*-* .:,*, I '*,*-' .+* ' .J.. I * * >,,, .* *_,_ *" * , i , 1 ** rnv.~~~~
i 1nalysls Ind/OT Int qwlti !flown '..J .,.. corl'9Cf as conhfned in lhe 31111 ..... 100 HILL 22987 U °" INIJ\ND il'EEl:OOMrAllY . OUAUTY CONTROL CENTER 2-106 3210 WATLING STREET W. '*9by certify lhal lhe he.II

1-------1r-,,.-., .. -c-. ;; .. -** ------...-... -.. oec-. **. -------' record! ot the compmy_ D 0 R EASJ CH1CAGO. INDll\NA -10J12 90l0TO T ftYERSotf

TEST REPORT DESK BOX 8263 £ SON IN<:. 8/09 l Z8609lw001
~~~~..... rcL* -*lnlP9CATt .. Wll.LETT 38727 SHIPTO~~~~
~~~~T RYERSON t SON INC C SPAN SOUTH PINK SECTION 3Z3 W 83RD ST I CHICAGO IL 60680 tHICA(;O IL 60620 1P1DACA11DN IR(lHD STEEL PmESw 10lt5 Jtft-314"2-F.~~~~
c .420/ .5oo rtN .60/ .90 p .ooo/.CKO s .ooo/.050 SI .150/.3509 XILLED STEEL.SHEARED EDGE I 20000 'BEARING PCS YELLOW STRIPE 1 END EA.PC STATE OF INDIANA COUNTY OF LAKE PAGE 1 OF : SubscrlbtHI and 1wun lo tnfora me day of A.O.. 19 NolMY Plobl* MY IDRllllUJN EXPlllU: rm&' UAIBML IJlllarlUI QlMJ. WB.Vff ttMl'ND. TfJBJOll i)lftt() * * * *
ttEAT ANALYSIS REPORT * * *

Ml. PL 1./2 IN CUST CD-CC .. . **-1.0.
~~~~x 8" IN PC. ID. NO. _JEU ___ x 360 IN 5 221'55 65910 . psc 1 61*/J. lb/rr/s? SEP 1 Z l~~~~
rri IN D STEEL COMPANY QUALITY CONTROL CENTER 2-106 3210 WATLING STREET EAST CHICAGO, INDIANA 46312 100 Mll.L ll/06 V*hlCL* ID*NHP"*CA1ION WILLETT We hereby certlfyll' be heat 1-'------------------1 analysis and/or te ; shown are correct as con* m the records of the company. T 27 Robert A. Shewvor PAGE l OF l OLD TO SHIP TO Supervisor STATE OF INDIANA JQSE?H T RYERSON REPORT OESX BOX 0263 C. SON INC. JCSEPH T RYERSON l SON INC (. SPAN SOUTH PI "4'< SEt Tl 313 W fl ST IL 60b60 CHIC4C,0 IL 606ZO COUNTY OF LAKE Subscribed and sworn to before me this day of A.O., 19 *-PECIFICATION (NLANO STEEL PLATES, AISl 1045 JTR-314Z-Ft c .420/ .500 P."4 .60/.90 p .ooo/.040 s .ooo/.050 SI .150/.350.
STEELtSHEAREO fDGE I 20000 BEARING PCS STRIPE l ENO EA.PC MY COMMISSION EXPIRES: Noluy Public Pl l IN X 64 IN X 360 IN 2 z l77Z't 1772.4 28bll ' TEST -------*-*--*- tUST CO-CC ) j . t l -1.0 *. 2l'tl-OOO lfmATMn. c 28611 .50 59l78 .48 ' lift " . .11 .015 .79 .011 * .. ""' 1111 .... Cr Oh y Al .OZ5 .23 I I .01e
~~~~2" U"\. I t' ' ---~~~~
f( -1 .. / Steel Corporation
~~~~6S6 *LOAD ... :TALLY . . * * * . * . ,11\*1{ * . . . CHASE ORDER DATE PURCHASE ORDER NO. , . . . .. , . . f\**.rtf~~~~
-... ... ... .. . . **-** ... . ' . J . ,.. ........ _,-...... , ..:i - .. .,....; ,"-.--J-1.---;r;;PA:-;G:-:;E--- I J V 1) 1 !::> 4 -I -1 4 6 1 C '..... 1 0 u Z 5-* I(. 1 E:.E: L C; Of.:f-*. tjA \ GA R Y , I N **4 6 4 0 2 \ \ T S SON INC *p 0
~~~~>OOO-A TTN ACCOUNrs PAYABLE HICAGO ILL 601S:30 :r NO:~~~~
~~~~HIPPED FROM :1 :37 *-OE WEIGHT 1'11. /*, .:.i * \.J .J *,,.' I j'", 1~~~~
~~~~.J'. '*"'* *J*,11.. ..i. 'f'._* A Sf'AN Gf..:E.E:.N Sc Cl ION :.323 W ST CH l CAGCI I LL ROUTE/CARRIER VEHICLE IDENT. IN SHIPPER'S NO.~~~~
~~~~PPDIC01.. 1'1/'l.\ ... / * .... :.~~~~
~~~~'-'L . .L/.;..~~~~
'
~~~~0 1 M I LL c ER r I F I :.:: D T I R I r H L 0 :1 D 5 T I R ro J T i.::V r:: Rs !HJ f?:~~~~
~~~~.!. NC .A. T .TN 1 E:. SI Rf-* *i D t-;:.* 1 f-* C1 B Cl;*( ::: 215 :;; C fl I C: G Cl ILL IN UIS . .:, 0 .:. ;:;;; Cl 3 ! TH.*-..... ' -* i _:,, *L~~~~
~~~~3-tN <'.>-irYAREA.~~~~
CECT OR FT.WT. NO. IDENrrrv "USS,A DIVISION OF US:<, HER!::':BY Ct:Rf!i=I°t:S rH;\T ALL MA N U f-A C l U f*: l N 8 F-' R C1 C l S S E:.. S I N V 0 l V Ul I N TfH:. P 0 Ll U C i l G ri OF IJS.S '.::Tt:t:L i 1 1ILL OCC:iJF: Ul t:. IJ s *1 A 1 ES ***ENO OF .. -**---v--_ .. .,. ------* ****--*--'*----------.

: .. EAl 1 Yf-'l C ..... --*-Mw*-*--*

F -* SI cu Nl .... 42707 HEAT .44 0./6 .009 . (l 1 6 . 2 1 '* *!HH E:.N V CH 0/\ 1 A*!r ** --CH .: ........ ' . I (I ::;d ;U i,, " PSC Formerly lnryco Surveillance r CALfBRATION JOB 7N 3l <,:\_.,'* . .*,* ... *.***.**.*: . * .:* :.-.. ... ... RECORD ... .. *:.* ... :*** .. .-.. , .. .. .. JACK GAUGE NO Fo/'e .,v eY #" .::L... MASTER GAUGE NO . 87-'f5" Y... C:::;Z_ DATE CHECKED 'I' -2 '2 .... 2r.7-. CHECKED BY REMARKS ** ' . I J MASTER GAUGE PS J ACK GAUGE( PSI) /000 'Zooo /P?tJ 3000 2-??0 a 3??0 ' S-oe;o 6000 5J?f'O .. ' . . ' . . . -------*---------------

~~~~.. *. .. ... . *.* PSC Formerly . ' .. .. .. \. lnryco Surveillance . *. I ,, , MASTER GAUGE(?sr)~~~~

~~~~JACK GAUGE (PSI) GAUGE~~~~
~~~~.' . .. .. f*9.c;'* CALI SRATION RECORD .. 7A/3'/71 . 'Zof!?O ./?8'0 JOB . . JACK GAU GE NO rtf/RA.le Y# .+/-..~~~~
~~~~.2fgc; S7-8'lb<. - .. 3f8D MASTER GAUGE NO -OATE CHECKED 9-z s-8'"? Soott:J~~~~
~~~~HECKED BY 6000~~~~
... qEMARKS I' -I -I 1 ---------! I l I --*-----------* -----*-* .. _ -.,--* ------------... --------.: -. . .. . -**---... -- PSC Formerly lnryco Surveillance ' . *. CALIBRATl.ON JOB 7.AJ.3/¥'=' .. ,* . ... *. ....... , ... .. RECORD :. . ..*:.: ..... : .. JACK GAUGE NO __ rc_eJ_R_* A.!_*__;. y_***._;;.#..;;.... _i_*_* _ MAST ER GAUGE N 0 __
~~~~__ DATE CH EC KE D __~~~~
~~~~-=--:___ __ CHECKED SY _~~~~
~~~~. : 6,S:-6 MASTER GAUGE PSI JACK GAUGE PSI~~~~
?.Po 2&'&'0 30(')0 2 'lg.-o ' ¥f 5?80 ""J . . g . . . . . ---------*-*-----* . . . ----------*----------.......__ . PSC Formerly \. lnryco Surveillance I , . * ... *. . . . .. :; .* GAUGE CALIBRATION RECORD* JOB 7,A.) s/ tf : .* .. A CK GAU GE NO __ __ MASTER GAUGE NQ. __ . uAT E CH EC KEO ___ .=..&7..t..*

~~~~:HECKE D BY ___ . ---------------*-*-~~~~

~~~~--* -----*----:-* MASTER GAUGE('Ps1) JACK GAUGE (Psi) . : .~~~~
~~~~. * .. /t'oO . . . '/OIP **--------i~~~~

~~~~-------. . .. 1 PSC Formerly lnryco Surveillance f '\ .. :;** * ..... :. *.*: IGS CALtBRATION~~~~
.. . .. RECORD .. 7.41-.?/.;zl' ... .. *::..:-.. **:** .. ., . .. JACK GAUGE NO rtt:J,e AJ& Y# ::t:.. MASTER GAUGE NO .. _ DATE CHECKED -. . CHECKED BY REMARKS ** . . .. .. .. . -------__ _:..* ________ .. . . .. . . ... . *.** .. . .. PSC Formerly . . . :* ... .. Inryco Surveillance . *. I .. * ... . GAUGE CALIBRATION 'RECORD 7AJ3/l/: . JOB JACK GAUGE NO rt9/?A.1*Y4fZ . MASTER GAUGE NO f27-S 2-)ATE CHECKED . :HECKED BY REMARKS -. -------*--* -------------* --*---.. --. .. ---------MASTER GAUGE PSI JACK GAUGE DSI " , , 9fa Zooo Z.9?0 29fO ' 500-0 7' j' ?_O -&ooo 6'ooG .. * . -*---------------* .. . .. MASTER GAUGE(fsr) JACK GAUGE (Ps1) '* . .. . .. /o.o ti:> -/C;o*o. Zt:?o o .
Zo*t:: o . 3 t!'tf:J 0 _$0/0 .. .
~~~~-. ,S-e;oo 5&;/0 6()() 0 '(, (?e;o .. _ ----------* ---------*--*-J \ PSC Formerly lnryco Surveillance \ .. ::_._:. .... *.*.* . ' w CALIBRATION JOB 7AJ 3 J<<f RECORD . .~~~~
~~~~.* *.: .-. JACK GAUGE NO MASTER GAUGE NO . . 0 (*-~~~~
~~~~"2... *-/*/__ OAT E CH EC KE D ___ .. ---=-----/ 7 . CHECKED REMARKS~~~~
~~~~.. MASTER 6AUGE(PSI)~~~~
~~~~JACK GAUGE(PSI) /000 f to Zo <£) ,o Z,t;OO 300 o ???CJ 1"1)r!l0 ftJtJO ' ' C:-IJ /) /'} '-" --_,_ -6 Ot}() 6 {)t70 *. . ---.-______ _;..*--. *-*---~~~~

~~~~PSC Formerly In ryco Surveillance , .*. .* GAUGE CALIBRATION RECORD* JOB 7Al3/i,/ IACK GAUGE NO~~~~
~~~~e. MASTER GAUGE NO Sf -9° 'f 6 "2. JA TE CH EC KEO ___~~~~
__ _ EMARKS ________ _,;_ _________ __ t-------------*- -.. MASTER GAUGE(?s1) JACK GAUGE (Psi) /o o:,t:': * ... * %.ti' 0 D ."'l??e; "600" ZffJC' . . 3.990 fe>e;o* 6()00 $?96 -----------. ----_____ ....... I
PSC Formerly !nryco Surveillance MASTER GAUGE PSI JACK GAUGE PSI ' : IGfu JACK GAUGE NO /(P,,-F.-Ve 2.* /o/o 3o/O MASTER GAUGE NO S 7*-%f.f-f.o 2.. /, '(Z CATE CHECKED . --S-e:i 0 0 <....-t' --* -. I . . ooo (?oo 0 CHECKED BY .. REMARKS .. ** *. . . . . -.. -------._ . ......;..*
__ *-*---.. -----------------....-- .--. : *. ' PSC Formerly .. .... * ... .. . . ;. " .. lnryco Surveillance . " 1 ,, , MASTER GAUGE(Psl) JACK GAUGE (Ps1) ; *: *, .* . GAUGE CALI BRAT-ION 'RECORD / t.:'. e; c, :. . . ... "':1.t::?e:; 0 ]AJ"3 ('f .. **.* " ' 2e:Jo o JOB . . JACK GAUGE NO C..O![:ll.
~~~~'t._~~~~
~~~~3oe;o . MASTER NO o/&'00 . . )ATE CHECKED t.l:Jb~~~~
~~~~S-Pt&J e:;:J I~~~~
~~~~.41' -~~~~
5?J>e; :HECKED BY ...... ....-_. Cii1' .... --REMARKS * -. . -! *-I ! I ! I
------* . ------. -* . ---. --* ------------... -----* -
~~~~PSC Formerly lnryco Surveillance ., ... ; .. .. * ...... * .. *: . CALfBRATION RECORD 31 'f P/ll-1it1Pej~~~~
',;5. 1 . . ?/.)/-. . . JACK GAUGE NO .a-H:JRN£Y NO,L* MASTER GAUGE NO ':f 7-S t./-C, *z DATE CHECKED j 0-J'-f. . .. _ CHECKED BY REMARKS .. ** . ' .. MASTER GAUGE PSI / oo o 2 ooo L{-C?oo r-:; o o o r;<:>oo * . JACK* GAUGE PSI /'t9'o Lfooo r :JOoo '700 0 r-.. -------*-*_. __ -*----*---------------.. . . : *. ... *.*** .. .. .. PSC Formerly ' : .. .. " lnryco Surveillance I ##

MASTER GAUGE(?sr)
JACK GAUGE (Psr) . .. '*: .-GAUGE CALIBRATION RECORD I -. 'J. .9'0 7,,AJ 31'1 -2000 .. ) ?*io JOB . . 1 ACK GAUGE NO Jooo 2990 . S7*'i'1'2.. -Lfooo l.fooo MASTER GAUGE: NO . ;.. .JATE CHECKED S"ooo S-ooo J ,. :HECK ED BY 'otJO .,C:>oo . -. ---i ---*--*------ I -* --------------.. -... -* -* ..._ ___ --*---*-*----**---. -... -* ----* -------: ' PSC Formerly lnryco Surveillance CALfBRATION RECORD . .. . 7Al3/f'\.,* --*.*.**:*. " JOB .* *' '* .. JACK GAUGE NO &RllE/-7-'r.2 MASTER GAUGE NO DATE CHECKED 1()h¥87---I . . \ . CHECKED BY REMARKS ** . MASTER GAUGE PSI /()00 2000 Ze;/t) gf)/() ' GP/JO 6tJ/{) .. * . . ' '29 -*------*-__;.* ________ -*---------.......--- .. ' * . . . .. . ... . " PSC Formerly _.; " Inryco Surveillance I --, MASTER JACK GAUGE (PSI) . . , _. " GAUGE CALI BRATf ON RECORD .. .. */02.0 " 7AJ3)'/ -2000 .. 2.D°/0 JOB . . JACK GAUGE NO 50e:>O 3o/O .. . 'lc;o*o
~~~~2.. -7'-oa o MASTER GAUGE; NO . -~~~~
CHECKED t.o!! 5'0/0 :HECKED BY ()O s --) -. . --.,.._._ _ ---------. ' ' ...... ----* --. .. -----* ----* ---.. ----. ---------* --*-*-. -* -_,, .. I ' PSC Formerly I !nryco Surveillance .. .. : MASTER 6AUGE(PSI) JACK GAUGE(PSJ) . . CALtBRATION RECORD 1' P4L. I S-4])£s' ,' ' ??.i'Sit. . 'it:; .. . JACK GAUGE NO L , *::*-2._ * .. He.1,n Plt::;/TI} '-MASTER GAUGE NO *s'?--g'f'-'L DATE CH EC KE D __ ......:..-/ o_- C HECKE D BY_* ..... 41....__,q:---..' REMARKS ------------
~~~~J ooo . 2-,e>dO 3000 Lfooo Sooo '7000 /ooo I tr'to Z. 9?o Lfooo ' *C .-"'.> (!:) n v---&,ooo * . .~~~~
... . .. * -. . . . . . . . . -* .. :." .* *... . . PSC-Formerly Inryco Surveillance -*
~~~~MASTER GAUGE(PS1)~~~~
~~~~JACK GAUGE (Ps1) . ... " "9.-?o . GAUGE CALI BRATf ON RECORD Jape>; -.. *T " Ea. L I s' AJ:> £st '7iv31t ' zooo 'r9o JOB . JACK GAUGE N.O~~~~
~~~~tt:-I <3d00 7-. 990 HE f$& ])1 &-/T;lJ L . .~~~~
~~~~-'-footJ~~~~
~~~~L/-.. 00 0 MASTER GAUGE NO . :.. .)ATE CHECKED L() ..~~~~
~~~~5 I)" 0 .5000 -~~~~
~~~~HECKED BY (, tlOO . ,.00() . REMARKS I * -. -*---. ---*---------. ------" ' ..... -*---*-* ... .-----.-------':""" -----*----~~~~

* -. --* *-* ---

I . PSC Formerly lnryco Surveillance -**-**---' "\ ') . CALtBRATION RECORD J. YlfLJ 5 "c-; }/j')i,t JACK GAUGE NO -:ii=_* ._::*:2.;.._._. _,,;,,_ __ MASTER GAU GE NO __ __ OAT E CH EC KE D __ ___,;.,.j __ _ CHECKED BY __ ._1
~~~~MASTER GAUGE(PSI)~~~~
JACK GAUGE(PSI) )ooo ?<to '2.0e>O 1990 3000 2.. 990 11-o Ci 0 Lf o oo ' sooo ./ --'7 00 0 b 0 60 *. -. . .*-----------* ). . . . ... . . --*-*----*------------. ..... . :* lnryco Surveillance --, MASTER JACK GAUGE (Psr) .. .. . . *. o*o GAUGE CALI BRAT ION RECORD J ooo .... p 1J. 1-1 s' l'f1> E.5 ?N 3J Lf ' ?...oo C> .. JOB . . IACK GAUGE: NO y J/.. I jooo 3 600 S?-gtfc,'-. Lf .. oo . lfooo 0 MASTER GAUG!;: NO . ->ATE CHECKED /o -2.1-Se:;oo s*ooo :HECK ED BY (oooo *c, CJ ci o REMARKS -. -----------. ------------------- .. -.... -..
~~~~-----*-___________~~~~
~~~~J f \ PSC Formerly lnryco Surveillance ' ..~~~~
.

...... *: .
~~~~CALf BRATION RECORD . JACK GAUGE NO MASTER GAUGE NO __ ._s_7_ .. _s-..... __ _ DATE CH EC KE 0 ____ .. __ ---CHECKED BY REMARKS --------------~~~~
~~~~. . MASTER 6AUGE(PSI' JACK GAUGE(PSI)~~~~
..
~~~~Sooo 'ge:;()O~~~~
~~~~' 6oot!J 6CJ<!:)O -------*-----------~~~~

*------------

~~~~PSC Formerly .... * . .. :; *, 1 lnryco Surveillance '-I , .* GAUGE CALI BRAT ION .RECORD JOB ______________ _ IACK GAUGE NO __________ _ MASTER GAUGl; NO _________ _ :...~~~~
~~~~HECKED REMARKS _____ .~~~~
MASTER GAUGE(Psr) JACK GAUGE (Psr) :: ... *. ... **. I I -. *-..* *-***-*--*-*--
-PSC Formerly lnryco Surveillance I \ .. , .. *.* *.* .. *:*:. -:.* . CALtBRATION -. '7-4'3/¥ . RECORD * .:* .. JACK GAUGE NO MASTER GAU GE N 0 __ .__;S:::;.._:,7_-
~~~~-..::::8°;....%..i...;::::...z_..;;:_~~~~
~~~~__ DA TE CH EC KEO ____ /i_o-rh...:;Z-;_. :....::::.., / /' CHECKED BY ___ REMARKS ---------------------~~~~
~~~~) MASTER GAUGE( PSI) JACK GAUGE(Psr)~~~~
-/oc:;o / t::'/0 -:zooo z.ozo aoz.o '/CJtJO ¥0/0 ' 50ofl 50/0 60/0 *. )i--. . . --------------------------------- PSC Formerly lnryco Surveillance ,_ / GAUGE CALIBRATION RECORD* JOB 7#3/t( JACK GAUGE NO ;o/<'A/c Y #/ MASTER GAUGE NO ' S7-'8fGc_ ..>ATE CHECKED lo/zi,.n . -I :HECKED BY ." .* REMARKS ________ MASTER GAUGE(Psr) JACK GAUGE (PSI) /0. oo** -/O./e, -' 'Z.(000 ,Z-0/0 ,3000 - lfOO 0 s-ooo 5000 6000 :57?0 _______ j I !: '-------*- -*-----,, PSC Formerly In ryco Surveillance
~~~~' "\ I .. .~~~~
CALfBRATION ' -f,q ,_ I 5',</1) £:5'./ ... .. . . .. *:*.**:** . :* .. *. . .-.. RECORD ... ... *: . .-... *:*** 7N-.3/ '/ .. .... JACK GAUGE NO .. ;2. : .... .. S ?-8fC'-. to Pf-7' # .)/.10/2!r/'jj p MASTER GAUGE NO DATE CHECKED .. . CHECKED BY REMARKS .. ** . . G.-:ro.i.
~~~~I . . i MASTER 6AUGE(PSI)~~~~
JACK GAUGE(PSI) . )ooo ) ooo 2_000 2o oo f ooo joo 0 Lf ooo l/-<='oo ' !iooo *!i OCJ O . Gooo .. *. . ,-, . "' ---- ___ __:* __ ----------.----. -.. : ... ... . .. PSC Formerly . ;; " . ' .. : .. ' lnryco Surveillance I .... , MASTER GAUGE(PSI) JACK GAUGE (PSI) .. . . 9 .. Cf a'.* .. GAUGE CALIBRATION 'RECORD /'CJ.CJ$ .. 'f..11 L/ Sl1])CS. '/NJ/ Lf ' .
~~~~1* 0 l'/ 0 JOS . . JACK GAUGE NO [0 re.N£Y ./_. I ZCf 96* .. , f)-'O'ft 2.. . -tfoo o 3?*'t*o MASTER GAUGE: NO . ;.. ..>ATE CHECKED o ' :HECKEO BY~~~~
'CJOO S?'to . REMARKS l ' . ' ----. i *-... -* J ----. ------.._ ____ ------*-'. .. -. -.. *---*. --.. -* -. **--. -.. )C Formerly :co Surveillance CALfBRATION -. 7A/3/'$(.*
~~~~.. : :* * .... RECORD : ... .;*:..: .:* A.CK CAUQE NO re;,e;vi}y.;;tt:j-~~~~
~~~~ASTER GAUGE NO . $ l -Cof '9 '"'2._ .\TE CHECKED HECKEOBY~~~~
EMARKS )Oe;S/-C!AL/B
G.t f MASTER GAUGE(PSI)
~~~~JACK GAUGE(PSI) /Oc>c ?fo Zc::ic c /9?c '$Ot:JC -;e; 'lo ' $10D.<' t../'19 0 5'9'10 * . ""\J:I * . I )i-----____ . __ ._. __ . ____ .--.-*---------------PSC Formerly lnryco Surveillance~~~~
~~~~. :* . , , . ..... GAUGE CALf BRATION RECORD* OB 7/U"31f GAUGE NO Pt:JRNcYTf:~~~~
'<.. ; M ASTER GAUGE NO ->ATE CHECKED /o-3o-97 :HECKED BY EMARKS Pos "T - 1 B. **--.. -' -* -*---.. *-* -* *..... -. *--* *---***----*-* .. MASTER GAUGE(PS1) JACK GAUGE (Ps1) .. * .. * .. . . .. . .. /Dea . ' . .. .
~~~~Zocc . Yooo 3cc o . . . soo,,c; 5ooe; 60t? 0 "60DC I i ... -*--------*-*-----*---*-}}~~~~

ML18052B481

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