ML17334B356

Rev 3 to DC Cook Nuclear Plant Unit 2 Inservice Testing Valve Program.

ML17334B356
Person / Time
Site:	Cook
Issue date:	02/05/1990
From:	INDIANA MICHIGAN POWER CO. (FORMERLY INDIANA & MICHIG
To:
Shared Package
ML17334B354	List: ML17334B353 ML17334B355 ML17334B356 ML17334B357
References
AEP:NRC:0969R, AEP:NRC:969R, PROC-900205-01, NUDOCS 9003090183
Download: ML17334B356 (373)

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ASMESECTIONXIVALVETESTPR2NDTENYEARINSPECTIONINTERVALFORTHED.C.COOKNUCLEARPOWERSTATIONUNITNO2RevisionNo:3Date:2-5-90TABLEOFCONTENTSl.INTRODUCTION-(FIGURE-l)2.LISTOFDRAWINGS-(FIGURE-2)3.NOMENCLATUREFORTESTMETHODS-(FIGURE-3)4.RELIEFREQUEST/COLDSHUTDOWNJUSTIFICATIONNOTES5.ATTACHMENT-A6.VALVESUMMARYSHEETS7.FLOWDIAGRAMS90030901839002ihPDRADQCN,050003i5PPNUpagelofSl ASMESECTIONXIVALVETEST-PR2NDTENYEARINSPECTIONINTERVALFORTHED.C.COOKNUCLEARPOWERSTATIONUNITNO.2RevisionNo:3Figure-1Date:2-5-90INTRODUCTIONValveTestinProramA'-ThevalvetestprogramshallbeconductedinaccordancewithSubsectionIWVofSectionXIofthe1983editionoftheASMEBoilerandPressureVesselCodethroughSummer1983Addenda,exceptforspecificreliefrequestswhichareidentifiedintheValveSummarySheet.B.Thevalvetestprogramisapplicableforthesecond10yearinspectionintervalwhichcommencesonJuly1,1986.C.Thevalvetestprogramwasdevelopedemployingtheclassificationguidelinescontainedin10CFR50.2(v)forQualityGroupAandRegulatoryGuide1.26,-Revision3forQualityGroupsBandC.(QualityGroupAisthesameasASMEClass1,GroupBis2,andGroupCis3).NRCstaffguidancewasprovidedbymemorandumdatedJanuary16,1978.D-Figure2identifiesthesystemflowdiagramswhichwereusedtodevelopthisvalvetestprogram.,ValveSummarySheetscontainthefollowing:*E*FlowDiaram:UnitNumber-Flowdiagramnumber-RevisionNumber(e.g.,2-5105B-42)*ValveNumber:Uniquevalvenumber(e.g.,2-DCR-310)Page2of81 D.C.CookNuclearPlantRevisionNo:3Date:2-5-90ValveTestProgramFigure-l*RevisionNumber:Anychangeofvalvedescription,functionortestrequirement.*~B~W'EL-CKBFGAGLDA3WNDAGBLVBReliefandSafetyCheckButterflyGateGlobeDiaphragmThree-WayNeedleAngleBallVacuumBreaker(ReverseCheckValve)*ValveSize:Nominalvalvesizeininches*ValveActuatorTe:Typeofactuator,oneofthefollowing:SA-SelfActuated(e.g.,CKorREL)MO-MotorOperatedA-AirOperatedM-ManualPO-PneumaticSO-SolenoidOperated*FlowDiaramCoordinates:Alpha/NumericgridlocationofvalvePage3ofSl

RevisionNo:3D.C.CookNuclearPlanValveTestProgramFigure-lDate:2-5-90*Valveositionduringnormalplantoperationorduringperformanceofitssafetyfunction,oneofthefollowing:0C0/COpenClosedOpen/Closedorviceversa*CodeClass:ASMECodeclassofvalve,eitherl,2,or3*ValveStatus-AP:ActiveorpassivewvdefinedinIWV-2200NOTE:Combinationsarepossible(e.g.,AC)PrimaTestRe'd:TestrequiredperSectionXI*TestPerformed:TestingthatwillbeperformedNOTE:TestnomenclatureisexplainedinFigure3*TestModeTestFreenc:Oneofthefollowing:P-Every3monthswhilesystemisrequiredtobeoperable.C-Testingwillbeperformedatcoldshutdownfrequency(SeeNote<(Fn)R-Testingwillbeperformedatrefuelingoutagefrequency.Page4of8l D.C.CookNuclearPlanValveTestProgramRevisionNo:3Date:2-5-90Figure-1*CodeRelief:Whetherornotacodereliefisbeingrequested;willbeoneofthefollowing:NONO,NOTEXNO,CSZYYES,NOTEZValveistobetestedpercode,nocomments.Valveistobetestedpercode,buttherearecomments.Valveistobetestedpercodeatacoldshutdownfrequencywithcoldshutdownjustificationprovidedinnotes.Codereliefisrequested.Alternatetestingisproposedinlieuofthatrequiredbycode,thenoteexplainswhythecodereliefisrequested.E.Alternativetestingperformedon'checkvalveinaccordancewithGL-89-04,Attachment1,Itemg2isindicatedunderreliefrequestnotes.ThistestingisperformedinlieuofstroketestingrequiredbySectionXI,IWV-3521.Thisisaccomplishedbydisassemblymethodinthefollowingmanner:DisassemblMethodThevalvebonnetisremoved,thediscis-manuallyfullstrokeexercisedandthevalveinternalsarevisuallyexamined.Theresultsofthisexaminationaredocumented.Thiswillbeperformedonarefuelingoutagefrequency.ThevalvegroupingsforsampledisassemblyisinaccordancewithGL-89-04.Thisalternativetestingtobeperformedforaparticularvalveisindicatedonthevalvesummarysheetsandreliefrequestnotes.Page5of81 D.C.CookNuclearPlanValveTestProgram=RevisionNo:3Date:2-5-90Figure-1F.SchedulinofValveTestinatColdShutdownFreenc.Valvestestedatacoldshutdownfrequencyshallbescheduledusingthefollowingcriteria:2~3.4~Valveexercisingneednotbedonemoreoftenthanonceevery3monthsincaseoffrequentcoldshutdowns.Thetestingshallcommenceassoonasthecoldshutdownconditionisachieved,butnotlaterthan48hoursaftershutdown,andcontinueuntilcompleteortheplantisreadytoreturntopower.Completionofallvalvetestingisnotaprerequisitetoreturntopower.Anytestingnotcompletedduringonecoldshutdownshouldbeperformedduringanysubsequentcoldshutdownsstartingfromthelasttestperformedatthepreviouscoldshutdown.Forplannedcoldshutdowns,whereampletimeisavailableandtestingallthevalvesidentifiedforthecoldshutdowntestfrequencyintheISTProgramwillbeaccomplished,exceptionstothe48hourscommencementoftestingisallowed.G.Thefollowingcriteriahavebeenusedindevelopinglimitingvaluesoffull-stroketimeforthepoweroperatedvalves:00oReviewofvalve'sdesignspecificationand/ormanufacturer'steststroketimesReviewofsystemresponsetimerequirements(TechnicalSpecification,FSAR,etc.)Valve'shistoricalstroketimevaluesatvarioussystemconditionsPage6of81 D.C.CookNuclearPlantRevisionNo:3ValveTestProgramFigure-1Date:2-5-90Usingtheabovecriteria,thelimitingstroketimeforeachvalveisderivedasfollows:1.NominalValveStrokeTime<2Seconds*HistoricalStrokeTimeRaneinSecondsEstablishedBaseLineonCurvesinSecondsRecommendedActionTime(LimitingStrokeTimeValuesinSecondsBaseLineTimex2+1Second=RecommendedActionTimeorTech..Spec.Limit,whicheverisless.uptoto1.241.25to1.741.75to2.491.01.52.0=1x2+1=3Seconds=1.5x2+1=4Seconds=2x2+1=5Seconds2.NominalValveStrokeTime-3.0to10.0Seconds2.5to10.493to10BaseLineTimex1.5=ActionTime3.NominalValveStrokeTime-11.0SecondsandU10.5andUp11.0andUpBaseLineTimex1.25=ActionTime(or15seconds,whicheverislarger)*ExcludingthosevalvesdesignatedasrapidvalvesperParagraph"H"notedbelow.Page7of81 0

RevisionNo:3.D.C.CookNuclearPlanValveTestProgramFigure-1Date:2-5-'0H.ThestroketimelimitingvaluesforthepoweroperatedvalveswillbecontrolledviaplantTechnicalDataBook.StrokeTimeMeasurementsforRaidFastActinValves.InaccordancewithGL-89-04,Attachment1,Itemg6,poweroperatedvalveswithnormalstroketimesof2secondsorlessmaybeassigned2secondslimitingvalues.Ifavalveisassigneda2secondlimitingvalue,itshallbetimedonlyandnottrendedinaccordancewithSectionXI,IWV-3417a.Ifthevalveexceeds2secondlimit,itwillbedeclaredinoperableandcorrectiveactionswillbetakeninaccordancewithDlV-3417(b).Themajorinfluenceinthestroketimetestingofrapidactingvalvesistheoperator'sresponse.Therefore,thetimingtolerancesareinfluencedbytheoperatoractionandtrendingisnotindicativeofvalveperformance.ThevalvelimitingvalueswillbedocumentedintheplantTechnicalDataBook.Theresultsofthesetestswillbedocumentedviaplantprocedures.page8of81 4

DONALDC.COOKNUCLEARP2NDTENYEARINSPECTIONINTERVALOFRevisionNo:3Date:2-5-90VALVETESTPROGRAMFORUNIT-2LISTOFDRAWINGSFigure2NO.SYSTEMFLOWDIAGRAMNO.REVISIONMainSteamSteamGeneratingSystemFeedwaterFeedwater(Auxiliary)EssentialServiceWaterNon-EssentialServiceWaterStationDrainageContainmentReactorCoolantReactorCoolantCVCS-ReactorLetdown&ChargingComponentCoolingComponentCoolingComponentCoolingNuclearSamplingNuclearSamplingPostAccidentSampling-ContainmentHydrogen2-5105B2-5105D2-51062-5106A2-51132-5114A2-51242-51282-5128A2-51292-5129A2-51352-5135A2-5135B2-51412-5141A2-5141D4223441362720193432203430142730Page9of81 01

-RevisionNo:3Date:2-5-90DONALDC.COOKNUCLEARP2NDTENYEARINSPECTIONINTERVALOFVALVETESTPROGRAMFORUNIT-2LISTOFDRAWINGSFigure2SYSTEMEmergencyCoreCooling(SIS)EmergencyCoreCooling(RHR)ContainmentSprayContainmentPenetration&WeldChannelPressurizationIceCondenserRefrigerationContainmentVentilationControlRoomVentilationEmergencyDieselGeneratorEmergencyDieselGeneratorEmergencyDieselGeneratorEmergencyDieselGeneratorMake-UpWater&PrimaryWaterSystemCompressedAirSystemFLOWDIAGRAMNO.2-51422-51432-51442-51452-5146B2-5147A2-51492-5151A2-5151B2-5151C2-5151D12-5115A12-5120BREVISIONNO.28352920233523262726274122Page10of81 i

DONALDC.COOKNUCLEARPLA2NDTENYEARINSPECTIONINTERVALOFVALVETESTPROGRAMFORUNIT-2LISTOFDRAWINGS'evisionNo:3Date:2-5-90Figure2SYSTEMCVCS-BoronMakeupSpentFuelPitCooling&Clean-UpWDSVents&DrainsFLOWDIAGRAMNO.12-513112-513612-5137AREVISIONNO.192521PostAccidentLiquid&GasSamplingPostAccidentLiquidSamplingInst.Panels12-5141C12-5141F86Pagellof81 DONALDC.COOKNUCLEARPNOMENCLATUREFORTESTMETHODUSEDINCOLUMNSFORPRIMARYTESTREQUIREDANDTESTPERFORMEDUNDERASMESECTIONXIRevisionNo:3Date:2-5-90Figure31CATEGORYA-BVALVESASMECODESECTIONXIPARAGRAPHEF-1EF-2EF-3EF-4Exercisevalve(fullstroke)foroperabilityquarterly(3months).Exercisevalve(fullstroke)foroperabilityatacoldshutdownfrequencyorrefuelingoutagefrequencyasindicated.Codereliefrequestsand/orcoldshutdownjustificationareprovidedinthecorrespondingvalvenotes.Exercisevalve(partstroke)foroperabilityquarterly;exercise(fullstroke)atacoldshutdownfrequencyorrefuelingoutagefrequencyasindicated.Justificationforexercisingthevalveatcoldshutdownfrequencyisprovidedinthecorrespondingvalvenotes.Codereliefrequestisprovidediffullstroketestisdeferredtocoincidewithrefuelingfrequency.Exercisevalve(fullstroke)foroperabilitypriortoreturntoservice(IWV-3411)(IWV-3412)(IWV-3412)(IWV-3416)EF-5EF-6EF-7EF-8Valveswithremotepositionindicatorshallbeobservedatleastonceevery2yearstoverifythatvalveoperationisaccuratelyindicated.Thisnotewasintentionallydeleted.Exercisevalve(withfail-safeactuators)toobservefailuremodequarterly.Exercisevalve'withfail-safeactuators)toobservefailuremodeatacoldshutdownfrequencyorrefuelingfrequencyasindicated.(IWV-3300)(IWV-3415)(IWV-3415)Page12of81

RevisionNo:3Date:2-5-90DONALDC.COOKLEARPLANTNOMENCLATUREFORTESTMETDUSEDINCOLUMNSFORPRIMARYTESTREQUIREDANDTESTPERFORMEDUNDERASMESECTIONXIFigure3(cont'd)ET-XXX1CATEGORYA-BVALVESASMECODESECTIONXIPARAGRAPHExercisepoweroperatedvalve(fullstroke)toitssafetypositionandmeasuretime.Thestroketimelimitingvaluesofthesevalves.includingrapidactingvalveswillbeidentifiedandcontrolledperplantTechnicalDataBookandplantprocedures.Valvesassigned2secondslimitingvaluesaresubjecttoreliefspecified'n"ParagraphH,Figure1."2CATEGORYCVALVES(IWV-3413&3417)CF-1CF-2CF-3CF-4TF-1Exercisevalve(fullstroke)foroperabilityquarterly.Exercisevalve(fullstroke)foroperabilityatacoldshutdownfrequencyorrefuelingoutagefrequencyasindicated.Codereliefrequestsand/orcoldshutdownjustificationareprovidedinthecorrespondingvalvenotes.Exercisevalve(partstroke)foroperabilityquarterly;exercise(fullstroke)foroperabilityatacoldshutdownfrecpxencyorrefuelingfrequencyasindicated.Justificationforexercisingvalvesatacoldshutdownfrequencyisprovidedinthecorrespondingvalvenotes.Codereliefrequestsareprovidediffullstroketestingisdeferredtocoincidewithrefuelingfrequency.Exercisevalve(fullstroke)foroperabilitypriortoreturntoservice.Safetyandreliefvalvetests(setpoint)toSectionXI,TableIWV-3510-1.(IWV-3521)(IWV-3521)(IWV-3522)(IWV-3416)(IWV-3510)Page13of81 DONALDC.COOKNUCLEARPNOMENCLATUREFORTESTMETHOUSEDINCOLUMNSFORPRIMARYTESTREQUIREDANDTESTPERFORMEDUNDERASMESECTIONXIRevisionNo'.3Date:2-5-90Figure3SLT-1SLT-23CATEGORYAorACVALVESSeatleakagetestvalveinaccordancewithrequirementsofparagraphIWV-3420ofASMECode,SectionXI,atrefuelingoutagefrequencybutnotlessthanonceeverytwoyears.-PermissibleleakagevaluesforeachcategoryAorACvalvearelistedinAttachment->>A<<.Seatleakagetestvalveinaccordancewith10CFR50,AppendixJ,inlieuofASMECodeSectionXIexceptforparagraphsIWV-3426andIWV-3427whichareapplicable.ThisisconsistentwiththeNRCpositiondescribedinGL-89-04,AttachmentA,Itemgl0.PermissibleleakagevaluesforeachcategoryAorACvalvearelistedinAttachment->>A>>.SLT-2AInlieuoftherequirementsofASMECodeSectionXI,paragraphsIWV-3423andIWV-3424,valvesareseatleakagetestedaspartoftheAppendix>>J>>containmentisolationtestbyimposingastaticheadofwateronthedownstreamsideofthevalveandverifyingthattheleakagewithinthespecifiedvalueofAttachment>>A>>foreachcategoryvalve.ThistestingmethoddemonstratesthatthecontainmentsprayandRHRCheckValveleakageover30daysislimitedtothewaterresidentinthecontainmentsprayheadersdownstreamofthecheckvalves.Theleakagespecifiedwouldnotdepletethewaterinventorysoastoexposethesevalvestoapost-LOCAenvironmentforaminimumof30daysintheeventthataspraysystemmustbeshutdownanddrained.ThistestingmethodisasstatedinResponsetoQuestion22.15(5)oftheoriginalFSARAppendix>>Q>>,Amendment81,datedAugust1978.Page14of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5105D-2RevisionNo:3Date:2-5-90NOTE1:FW-118-1thru-4CodeRelief:Thesecheckvalvesarenormallyopenduringpoweroperationtopassmainfeedwaterflowtothesteamgenerators.Theirsafetyfunction(close)preventsauxiliaryfeedwaterbackflowintothemainfeedwatersystem.Thesevalvescannotbeexercisedduringpoweroperationbecauseclosingofthesevalveswouldrequiresecuringfeedwaterflowtothesteamgenerators.MainfeedwatertothesteamgeneratorscannotbeisolatedonaloopbasisbecausethreeloopoperationisnotallowedperDonaldC.CookNuclearPlantTechnicalSpecification3.4.1.1.Forthesecategory"C"checkvalves,backflowcannotbequantifiedatcoldshutdownduetosystemconfiguration.Theonlypracticalmethodtoverifyvalveclosureisbydisassembly.Duetosize,weightandcloseproximitytophysicalbarriers(whiprestraints);valvedisassemblyatcoldshutdownwouldimposeconstraintsonthemanpowerandschedulingthatmaydelayessentialcoldshutdownrelatedactivitiesandtheplantstart-up.Thevalvesarenotequippedwithpositionindicators.Therehasbeennooperationalormaintenanceadversetrendnoted.Therefore,thevalveswillbedisassembled(bonnetremoved)andverifiedclosed(discagainstseat)ona.samplingbasis(oneof-four)atrefuelingoutagefrequency.Page15of81

DONALDC.COOKNUCLEARPLANVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5105D-2-RevisionNo:3Date:.2-5-90NOTE2:NOTE3:MRV-210-220-230and-240ColdShutdownJustification:Thesesteamgeneratorstopvalvescannotbefullstrokeexercisedduringpoweroperationbecausethiswouldrequiresecuringsteamfromasteamgeneratorwhichcouldresultinareactortrip.ThreeloopoperationisnotallowedforD.C.CookperTechnicalSpecification3.4.1.1.ValvesMRV-211,-221,-231,-241,-212,-222,-232,and-242whichactivateMRV-210,-220,-230,and-240aretestedquarterlyinaccordancewithINV-3410.MRV-210,-220,-230and-240arepartstroketestedquarterlybyuseofhydraulicsattachedtovalveoperators.andfullstroketestedduringhotstandby(Mode3withRCStemperature>541F)atcoldshutdownfrequency.MS-108-2and108-3CodeRelief:ThesecheckvalvesarelocatedinthesteamsupplylinestotheAuxiliaryFeedwaterPumpTurbine.ThesevalvesarepartstroketestedduringnormalISTfeedwaterpumptestingatleastonaquarterlybasisatapproximately700gpmbecauseflowisrestrictedtoamaximumofapproximately700gpmthroughthe3"testlineusedduringpumptest.Thevalveswillbefullstroketestedtoopenposition.atacoldshutdownfrequency.Thevalveisnotequippedwithpositionindicator.Inaddition,duetotheplantdesign,theonlymethodavailabletoverifythevalveclosureisdisassembly.Thevalvewillbedisassembled(bonnetremoved)andverifiedclosed(discagainstseat)andvisuallyexaminedinaccordancewithGL-89-04,AttachmentA,ItemN2onasamplingbasis(oneoftwo)onceeveryotherrefuelingfrequency.Page16of81

DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTES.FlowDiagramNo:2-5106-34RevisionNo:3Date:2-5-90NOTE10FMO-201-202-203-204&FRV-210-220-230-240ColdShutdownJustification:Thefunctionofthesevalvesistoprovidefeedwaterflowfromthefeedwaterpumpstothesteamgenerators.Thesevalvescannotbeexercised(partorfullstroke)duringpoweroperationbecauseclosingthesevalveswouldrequiresecuringfeedflowtothesteamgeneratorwhichmaycauseinstabilityofsteamgeneratorwaterlevelwhichcouldresultinreactortrip.Further,threeloopoperationisnotallowedperDonaldC.CookNuclearPlantTechnicalSpecification3.4.1.1.Thesevalveswillbefullstroke-exercisedandtimedduringunitstart-uporshutdownatcoldshutdownfrequency.Page17of81 DONALDC.COOKNUCLEAR.PVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5106A-41RevisionNo:3Date:2-5-90NOTE1:NOTE2FW-132-1-2-3-4ColdShutdownJustification:Theseauxilzaryfeedwater(AFW)checkvalvesfunctiontosupplyAFWtothesteamgeneratorswhenevertheAFWSystemiscausedtooperate.ThesecheckvalvescannotbefullorpartialstrokeexercisedduringpoweroperationwithoutenergizingtheAFWSystemanddeliveringcoldwatertothesteamgenerators..Thiswouldresultinthermalshocktothesteamgeneratornozzles.These,valvesarefullstrokeexercisedduringstartup.ThevalveswillbeverifiedclosedquarterlybymonitoringtemperatureofAuxiliaryFeedLineasrequiredbytheplantprocedureduringshiftinspectiontours.FW-1346FW-135ColdShutdownJustification:Thesevalvesarelocatedonthesuctionanddischargelinesoftheturbinedrivenauxiliaryfeedpump.ThemaximumflowratethroughtheturbinedrivenauxiliaryfeedpumpduringISTisapproximately700gpmusingthepumptestline.Passingthedesignflowof900gpmthroughthesevalveswouldrequiredeliveringcoldauxiliaryfeedwatertothesteamgenerators.Thiswouldresultinthermalshocktothe-steamgeneratornozzles.Therefore,thesevalveswillbepartstrokeexercisedquarterlyandfullstrokeexercised(passingdesignflowof900gpmthroughthevalves)atcoldshutdownfrequency.page18of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5106A-41RevisionNo:3Date:2-5-90NOTE3:FW-138-1-2-3-4ColdShutdownJustification:Theseauxiliaryfeedwater(AFW)checkvalvesfunctiontosupplyAFWtothesteamgeneratorswhenevertheAFWSystemiscausedtooperate.ThesecheckvalvescannotbefullorpartialstrokeexercisedduringpoweroperationwithoutenergizingtheAFWSystemanddeliveringcoldwatertothesteamgenerators.Thiswouldresultinthermalshocktothesteamgeneratornozzles.ThevalveswillbeverifiedclosedquarterlybymonitoringtemperatureofAuxiliaryFeedLineasrequiredbytheplantprocedureduringshiftinspectiontours.Thesevalvesarefullstrokeexercisedwhentheplantisreturnedtopoweraftercoldshutdown.NOTE4FW-149and150Comment:TherequiredfullstrokingofthesecheckvalvesissatisfiedwhenTurbineDrivenAuxiliaryFeedpumpcompletesitsrequiredtesting.NOTE5:FW-153and160Comment:ThesecheckvalvesinstalledontheEmergencyLeakOff(ELO)linesopenwhentheMotorDrivenAuxiliaryFeedwaterPumps(MDAFP)start.ThiscanbeestablishedwhentheMDAFPpumpisoperatingthroughthetestline.-ApressuredecreaseinthepumpdischargelineisverifiedbyalocalpressureindicatorwhentheparallelpathELOisopened.ThepressuredecreaseindicatesthatflowisestablishedthroughtheELOlineandthatthecheckvalveisopened..Page19of81-DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5113-36RevisionNo:3Date:2-5-90NOTE1NOTE2:ESW-141-142-143-144Comment;:ThesevalvesarefullstrokeexercisedquarterlyasrequiredbyIWV-3520.Inaddition,theyaredisassembledandinspectedinternallyinaccordancewithIEB85-03atrefuelingoutagefrequency.ESW-145-240-243ColdShutdownJustification:-Thesevalvesarenormallyclosedandarerequiredtobeopenwhenthecondensatestoragetankisexhausted.Exercisingthevalvescouldcauselakewatercontaminationofthesteamgenerators.Lakewaterchemistrycanpotentiallyimpactsteamgeneratortubeintegrity.Therefore,thevalveswillbefullstroketestedatacoldshutdownfrequency.Sincethevalvesaremanual,stroketimingisnotrequired.Page20of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESrFlowDiagramNo:2-5113-36RevisionNo:3Date:2-5-90NOTE3:WRV-722-724-726-728CodeRelief:Thesevalvesarelocatedintheessentialservicewatersupplylinestotheemergencydieselgeneratorsairaftercoolers.Thesethree-wayvalvesregulatewaterflowtomaintainthetemperatureatwhichtheaftercoolerairdischargethermostaticcontrollerhasbeenset.Waterflowisregulatedbypassingaportionoftheflowthroughtheaircoolersandbypassingtheexcessflowaroundtheairaftercoolers.Codereliefisbeingrequestedfromthetestingrequirementssince(1),thesevalvesfunctiononlyasregulatingvalvesandnotopen/closedvalves(2),thesevalvesaredemonstratedoperableduringdieselgeneratortesting=(dieselgeneratorsaretestedperTechnicalSpecification4.8.1.1.2);and(3),thesevalvesaredemonstratedoperableduringdieselgenerator24hourrunsperformedeachrefuelingoutage.Thevalveswillbe"fail-safe"testedusingtheircontrolschemethatwillremoveairfromthevalveoperatorscausingthemtodirectallESWflowtotheairaftercoolers.Thisproposedtestforeachvalvewillbeperformedatrefuelingfrequency.Thevalvescannotbestroketimedbecausetheyarethermostaticvalveswhosepositioniscontrolledbyprocessfluidtemperature.Thereisnoexternalcontrolavailable.Page21of81 II' DONALDC.COOKNUCLEAR.PVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5114A-27RevisionNo:3Date:2-5-90NOTE1:=HCR-900throuh-915-920throuh-935-941throuh948-951throuh-958and960throuh-967Code'ReliefSee"Attachment-A"forpermissibleseatleakagevalues.Page22of81

DONALDC.COOKNUCLEARPLANVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5124-20RevisionNo:3Date:2-5-90NOTE1:DCR-6006-601andNS-357CodeRelief:See<<Attachment-A<<forpermissibleseatleakagevalues.NOTE-2:NS-357CodeRelief:Thischeckvalveislocatedonthereturn-lineofthepostaccidentsamplingsysteminsidethecontainment.Sincethelineis,open-endedinsidethecontainmentandthecheckvalveisnotequippedwiththepositionindication,thevalvewillbefullstrokeexercisedintheopenpositionbyperformingaflowtestquarterlyandwillbeconfirmedclosedinconjunctionwithAppendixJseatleakagetestingatrefuelingfrequency.Page23of81 I'1'I DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5128-19RevisionNo:3Date:2-5-90NOTE1:NSO-021-022-023&-024ColdShutdownJustification:Thesefourone-inchsolenoidoperated.isolationvalvesareinstalled(twoineachleginseries)inthereactorheadvent.Thesevalvescannotbetestedduringpoweroperation,hotstandby,orhotshutdownbecausethevalvedesignissuchthattestingofeithervalvecancause"burping"(momentaryopening)ofthesecondvalve,resultinginthereleaseofradioactivefluidandcreateanairbornesituationincontainment.Therefore,thevalveswillbefullstrokeexercisedandtimedatcoldshutdownfrequency.Exercisingthesolenoidoperatedvalvesforverificationofvalveposition(valvestemmovement)willbeperformedatrefuelingfrequencybyaflowtestthrougheachvalvebecausethevalvestemiscompletelyenclosedandcannotbeobserved.Thereactorcoolantdischargedduringtheflowtestingofthevalvesiscollectedinacontainertominimizeliquidcontamination.spill,radiation,andpotentialairbornesituationindeferenceofALARAconsiderationandpersonnelprotection.TheabovetestsareconsistentwithTechnicalSpecificationrequirements.Page24of81

DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5128A-34RevisionNo:3Date:2-5-90NOTE1:CS-442-1thru4CodeRelief:Thesecontainment.isolationcheckvalvesareonthesealwatersupplylinetotheRCpumps.ThesevalvescannotbepartorfullstrokeexercisedtotheclosedpositionduringpoweroperationbecausecoolingflowisrequiredtotheRCPseals.Duringcoldshutdown,sealwatermustbemaintainedtopreventbackflowthroughthesealswithpossibledamagefromdirt.ThevalveswillbefullstrokeexercisedinconjunctionwithAppendixJseatleakagetestingatrefuelingfrequency.NOTE2:GCR-301NCR-252NPX-151RCR-100&-101CS-442-1throuh4SI-189PW-275andN-159CodeRelief:SeeAttachment-"A"forpermissibleseatleakagevalues.NOTE3:NRV-151-152-153ColdShutdownJustification:Thesepressurizerpoweroperatedreliefvalvesarenormallyclosedduringpoweroperation.ThevalvescannotbeexercisedatpowerwithoutinducinganRCSpressuretransientwhichcouldresultinreactortrip.Thevalveswillbefullstrokeexercisedandtimedatcoldshutdownfrequency.Page25of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5128A-34RevisionNo:3Date:2-5-90NOTE4:NOTE5:PW-275CodeRelief:Thiscontainmentisolationcheckvalveislocatedintheprimarywatersupplylinetothepressurizerrelieftank.Thevalveisnotequippedwithpositionindication.Thevalvecannotbefullstroketestedtoclosedpositionduringpoweroperationoratacoldshutdownfrequencyduetolackofsufficientdifferentialpressuretobackseatthevalve.Thevalveandnecessarytestconnectionsarelocatedinsidethecontainment.Duetotheplantdesign,theonlymethodavailabletoverifythevalveclosureisleaktesting.ThevalvewillbeverifiedclosedinconjunctionwithAppendixJseatleakagetestingatrefuelingfrequency.N-159CodeRelief:Thiscontainmentisolationcheckvalveislocatedinthenitrogensupplylinetothepressurizerrelieftank.Thevalveisnotequippedwithpositionindication.Thevalvecannotbefullstroketestedtoclosedpositionduringpoweroperationoratacoldshutdownfrequencyduetolackofsufficientdifferentialpressuretobackseatthevalve.Thevalveandnecessarytestconnectionsarelocatedinsidethecontainment.Duetotheplantdesign,theonlymethodavailabletoverifythevalveclosureisleaktesting.ThevalvewillbeverifiedclosedinconjunctionwithAppendixJseatleakagetestingatrefuelingfrequency.Page26of81 I0 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5128A-34RevisionNo:3Date:2-5-90NOTE6:NSO-061-062-063-064ColdShutdownJustification:Thesefourone-inchsolenoidoperatedisolationvalvesareinstalled(twoineachleginseries)inthepressurizervent.Thesevalvescannotbetestedduringpoweroperation,hotstandby,orhotshutdownbecausethevalvedesignissuchthattestingofeithervalvecancause"burping"(momentaryopening)ofthesecondvalveresultinginthereleaseofradioactivefluidandcreateanairbornesituationincontainment.Thevalveswillbefullstroketestedandtimedatcoldshutdownfrequency.Exercisingthesolenoidoperatedvalvesforverificationofvalveposition(valvestemmovement)willbeperformedatrefuelingfrequencybyperformingaflowtestthrougheachvalvebecausethevalvestemiscompletelyenclosedandcannotbeobserved.Thereactorcoolantdischargedduringflowtestingofthevalvesiscollectedinacontainertominimizecontaminatedliquidspill,radiation,andpotentialairbornesituationindeferenceof.ALARAconsiderationandpersonnelprotection.TheabovetestsareconsistentwithTechnicalSpecificationrecpxirements.Page27of81 DONALDC.COOK.-NUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5128A-34RevisionNo:,3Date:2-5-90NOTE7:SI-189CodeRelief:Thischeckvalveislocatedinthesafetyvalvesdischarge(EmergencyCoreCoolingSVs,RHR,SVs,centrifugalchargingpumpSVs,etc.)collectionheaderleadingtothepressurizerrelieftank.Isolatingthisvalvefortestingwouldresultindeadheadingallsafetyvalvesintheabovesystems.Thiswouldresultinlossofoverpressurizationprotectionandcouldputtheplantinanunsafecondition.Therefore,thevalvewillbepartstrokeexercisedtoopenpositionusingexternalsourceviatestconnectionatacoldshutdownfrequency.Thevalvewillbedisassembled,manuallyfullstroketestedandvisuallyexaminedinaccordancewithGL-89-04,Attachment1,Itemg2ateverythirdrefuelingoutagefrecpxency.ThevalvewillalsobeverifiedclosedinconjunctionwithAppendixJseatleakagetestingatrefuelingfrequency.Page28of81 l,

DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5129-32RevisionNo:3Date:2-5-90NOTE1:CS-292CodeRelief:Thisvalveisintheemergencyborationpathfromtheboricacidsystemtothechargingpumpsuctionheader.Flowthroughthispathisnormallynotprovidedatpowerbecauseof,theresultantlargenegativereactivityinsertion.Thevalvewillbefullstrokeexercisedintheopenpositionatacoldshutdownfrequency.Thecheckvalveisnotequippedwithpositionindication.Duetotheplantdesign,theonlymethodsavailabletoverifythevalveclosureiseitherradiographyordisassemblywhichwillbeperformedatarefuelingfrequencywhenthesystemisnotrequiredtobeoperable.Theradiographymethodisanacceptablemethodtoverifythevalveclosure(discagainsttheseat)undernoflowconditionbecauseitprovidesvisualobservationofthevalveintheclosedposition.Theflowtestingofthevalveverifiesthatitisopen.Thisprovidesassurancethatthediscisfreetomovefromtheopenpositionwithflowtotheclosedpositionwithnofloworreverseflow.NOTE2:CS-299E-299WCodeRelief:Thesecheckvalveslocatedonthedischargelinesofthe'E'nd'W'hargingpumpsfunctionaspressureisolationvalvestoprotectthelowpressurechargingpumpsuctionlines.Thesevalvescannotbefull-strokeexercisedduring:(1)poweroperationbecausethechargingpumpscannotachievemaximumflowratewiththereactoratfullpressure,and(2)coldshutdownbecausetheflowrequiredcouldcausealowtemperatureoverpressurecondition.Thevalveswillbepart-strokeexercisedquarterlyandfullstrokeexercisedatrefuelingfrequency.ThevalveswillalsobeverifiedclosedinconjunctionwithseatleakagetestingperIWV-3420atrefuelingfrequency.Page29of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5129-32RevisionNo:3Date:2-5-90NOTE3:CS-321QCR-300and-301CodeRelief:SeeAttachment"A"forpermissibleseatleakagevalues.NOTE4:CS-321CodeRelief:Thiscontainmentisolationcheckvalve'sfunctionistosupplyboratedwaterfromthevolumecontroltanktotheregenerativeheatexchangerthroughthechargingpumpsforchemicalshimcontrolandreactorcoolantsystemmakeup.Isolationofthissystemwouldresultinlossofcontrolofpressurizerlevelwhichcouldresultinreactortrip.ThisvalveistestedintheopendirectionquarterlyandconfirmedclosedinconjunctionwithAppendixJseatleakagetestingatrefuelingfrequency.NOTE5:NOTE6:CS-328Ll-329Ll-328L4-329L4Comment:ThesecheckvalvesfunctiontoprovidetheinterfacepointbetweentheRCSandtheCVCS.SincethedischargepipingoftheCVCSisdesignedtoapressureratinghigherthantheRCS,thesevalvesdonotperformapressureisolationfunction.Thehigherpressure(RCS)tolowpressure(CVCSSuction)isolationisaccomplishedbyothervalveswhicharetestedtocategory"A"requirements.Thevalveswillbefullstrokeexercisedtoopenpositionquarterly.QCR-300-301ColdShutdownJustification:Theseairoperatedcontainmentisolationvalvesarelocatedontheletdownreturnline.Exercisingthesevalvesduringpoweroperationwouldresultinletdownisolationwhichcouldresultinlossofpressurizerlevelcontrolwhichcouldresultinaplantshutdown.Thevalveswillbefullstrokeexercised,timedandfailsafetestedatacoldshutdownfrequencyandseatleakagetestedperAppendixJprogramatrefuelingfrequency.Page30of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMFlowDiagramNo:RevisionNo:3Date:2-5-90RELIEFREQUESTNOTESc2-5129-32NOTE7:NOTE8:QMO-200-201ColdShutdownJustification:ThesemotoroperatedgatevalvesareinstalledontheCVCScharginglinewhichprovideboratedwaterforRCSchemicalshimcontrolandreactorcoolantsystemmakeup.Isolationofthissystemwouldresult-inlossofcontrolofpressurizerlevelwhichcouldresultinreactortrip.Thevalveswillbefullstroketestedand.timedatcoldshutdownfrequency..QRV-200CodeRelief:Thisairoperatedvalveisusedtoregulatechargingheaderflowtothereactorcoolantsystemandsealwaterflowtothereactorcoolantpumpseals.Thevalvecannotbefullstrokeexercisedatpoweroperationbecauseitwouldinterruptthesealinjectionflowtothereactorcoolantpumpswhichcouldresultinreactorcoolantpumpsealdamage.Thevalvewillbepartstrokeexercisedduringpoweroperationandfullstrokeexercisedatacoldshutdownfrequency.Thevalvecannotbestroketimedbecausethereisnolocalorremotepositionindicatoravailableandcycletimesaredirectlyproportionalto"howfast"theoperatorturnsthecontrolknob.Therefore,meaningfulstroketimesarenotachievable.Thisvalvehasnofailsafeposition.Thealternativetestingproposedistolocallyobservethevalveduringfullstroketestingforsmoothoperationandapparentproblemswhichcanaffectthevalveopexation.Page31of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5129-32RevisionNo:3Date:2-5-90NOTE9:NOTE10QRV-251CodeRelief:Thisairoperatedvalveisusedtoregulatechargingheaderflowtothereactorcoolantsystemandsealwaterflowtothereactorcoolantpumpseals.Thevalvecannotbefullstrokeexercisedatpoweroperationbecauseitwouldinterruptthe.RCPsealinjectionflowandwouldalsoupsetpressurizerlevel.Thevalvewillbepartstrokeexercisedduringpoweroperationandfullstrokeexercisedatacoldshutdownfrequency.Thevalvecannotbestroketimedbecausethereisnolocalorremotepositionindicatoravailableandcycletimesaredirectlyproportionalto"howfast"theoperatorcanturnthecontrolknob.Therefore,meaningfulstroketimesarenotachievable.Thecontrolschemeofthisvalvefunctions.toremoveairfromthevalveoeprator,whichduplicatesthefail-safecondition,resultinginthevalvegoingtofail-safe(open)position.Therefore,thealternativetestingproposedwillconsistoflocallyobservingthevalveduringfullstroketestingforsmoothoperationandapparentproblemswhichcanaffectthevalveoperation.SI-185CodeRelief:Thisnormallyclosedvalvefunctionstotransferthesuctionsourceofthechargingpumpstotherefuelingwaterstoragetank.Thisvalvecannotbefullstrokeexercisedduring:(1)poweroperationwithoutintroducingahighconcentrationofboricacidintheRCS,and(2)coldshutdownbecausetheonlyfullflowpathavailableisintothereactorcoolantsystemandthesystemdoesnothavesufficientvolumetoaccommodatethatflowwithoutapossiblelowtemperatureoverpressurecondition.Thevalvewillbefullstrokeexercisedatrefuelingfrequency.Page32of81 DONALDC.COOKNUCLEAR'LAVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5129-32RevisionNo:3Date:2-5-90NOTEll:CS-299E&WComment:SeeAttachment"A"forpermissibleseatleakagevalues.Page33of81

DONALDC.COOKNUCLEARPVALVETESTPROGRAMFlowDiagramNo:RevisionNo:3Date:2-5-90RELIEFREQUESTNOTES2-5129A-20NOTE1:QCM-250-350ColdShutdownJustification:Thesemotor-operatedreactorcoolantpumpsealwaterreturnisolationvalvescannotbeexercisedduringpoweroperationbecauseitwouldinterruptreactor.coolantpumpsealwaterflowandcouldcausedamagetotheseals.Therefore,thevalvesarefullstrokeexercisedandtimedatcold.-shutdownfrequency.NOTE2:NOTE3:QCM-250and-350CodeRelief:See"Attachment-A"forpermissibleseatleakagevalues..QMO-451-452ColdShutdownJustification:Thesemotor-operatedgatevalvesfunctionasvolumecontroltankisolationvalves.Exercisingthesevalvesduringpoweroperationcouldresultinalossofpressurizerlevelcontrolwhichcouldcauseareactortrip.Thesevalvesarefullstrokeexercisedandtimedatcoldshutdownfrequency.Page34of81 IJ DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5135-34RevisionNo:3'Date:2-5-90NOTE1CCM-451-452-453-454-458and-459ColdShutdown"'"lloperationwithoutsecuringcoolingwatertothereactorCoolantPumps(RCPs).IsolationofthesevalvescouldcausefailureoftheRCPs.Thevalveswillbefullstroketestedandtimedatcoldshutdownfrecpxency.NOTE2NOTE3:NOTE4:NOTE5:CCM-451throuh-454-458-459CCR-455throuh-457-460-462andCCW-135CodeReliefSee"Attachment-A"forpermissibleseatleakagevalues.CCR-455-456and-457ColdShutdownJustification:Thesevalvescannotbetestedduringpoweroperationwithoutsecuringcoolingwatertothereactorsupportcoolers.Thesevalvesmustremainopentopreventoverheatingoftheconcretearoundthereactorsupportsduringpoweroperation.Thevalveswillbefullstroketestedandtimedatcoldshutdownfrequency.CCW-135CodeRelief:Thischeckvalvecannotbetestedduringpoweroperationwithoutsecuringcoolingwatertothereactorsupportcoolers.Thevalvemustremainopentopreventoverheatingoftheconcretearoundthereactorsupportsduringpoweroperation.ThevalvewillbeverifiedclosedinconjunctionwithAppendixJseatleakagetestingatrefuelingfrequency.CRV-470CodeRelief:Thisairoperatedvalveisusedtoregulatecomponentcoolingwater(CCW)totheletdownheatexchanger.Thevalveisnormallyinserviceduringpoweroperation.Page35of81 0

DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5135-34RevisionNo:3Date:2-5-90CRV-470(continued)Thisvalveiscontrolledbyanauto/manualstationwithautoinputfromtheletdownheatexchangeroutlettemepraturesensor(QTC-302).ThevalvealsotripsclosedfromanSIsignalviaasolenoidvalve.Thevalvewillbefullstrokeexercisedquarterlyusingauto/manualstationwhichwillpermitrapidcyclingofthisregulatingvalveresultinginminimalimpactonletdowntemperature.Meaningfulstroketimedataisnotavailablesincethisvalvedoesnothavelocalorremotepositionindication.Failsafetestingthisvalveclosedrequiresalongerperiodoftimethancyclingthevalveusingtheauto/manualstation.Thevalvewillbefailsafetestedtoitsclosedpositionatcoldshutdownfrequencywithletdownflowoutofservicethusavoidinghighletdownlinetemperaturesthatcouldcauseflashingintheletdownheatexchangerandliftingofsafetyvalves.Page36of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5135A-30RevisionNo:3Date:2-5-90NOTE1:CMO-411-412-413-414-415&-416Comment:Thesevalvesremainopenduringinitialsafetyinjection,butmaybeclosedduringrecirculationphaseorpassivefailure.Therefore,thevalvetimewillberecordedfromopentocloseposition.Page37of81

DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5135B-14RevisionNo:3Date:2-5-90NOTE1:CCM-430throuh-433CCR-440and-441;CCW-243-25-243-72-244-25and-244-72CodeRelief:See"Attachment-A"forpermissibleseatleakagevalues.NOTE2:CCW-243-25CCW-243-72CCW-244-25andCCW-244-72CodeRelief:ThesecheckvalvesarelocatedxnthepenetrationcoolingsupplyheadersoftheCCWSysteminsidethecontainment.Thevalvesareopenduringpoweroperationandcoldshutdowntoprovidecoolingwatertothemainsteampenetrations.Thesevalvesarenotecpxippedwithpositionindication.ThevalveswillbeconfirmedclosedinconjunctionwithAppendixJseatleakagetestingatrefuelingfrequency.Page38of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5141-27RevisionNo:3Date:2-5-90NOTE1:ICR-5-6NCR-105throuh-110CodeRelief:See"Attachment-A"forpermissibleseatleakagevalues.Page39of81 DONALDC.COOKNUCLEARPLAVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5141D-8Revision"No:3Date:2-5-90NOTE1:NOTE2:ECR-10throuh-29andNS-283CodeRelief:See"Attachment-A"forpermissibleseatleakagevalues.NS-283CodeRelief:Thiscontainmentisolationcheckvalveislocatedinthe.samplereturnlineofthePost-AccidentContainmentHydrogenMonitoringSystem.Thevalvecannotbefullstrokeexercisedtoclosedpositionquarterlyoratacoldshutdownfrequencybecausethelineisopenendedinthecontainment.Thischeckvalveisnotequippedwithpositionindicator.Theonlymethodavailabletoverifythevalveclosureisbyseatleakagetesting.ThevalvewillbefullstrokeexercisedtotheopenpositionbyaflowtestcpxarterlyandwillbeconfirmedclosedinconjunctionwithAppendixZseatleakagetestingatrefuelingfrequency.Page4'0of81

DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5142-28RevisionNo:3Date:2-5-90NOTE1:ICM-250andICM-251ColdShutdownJustification:ThesenormallyclosedvalvescannotbeoperatedduringnormalplantoperationwithoutintroducingBoronintoanonheattracedline:Boroncouldcrystallizeandplugtheline.Thevalveswillbefullstroketestedandtimedatcoldshutdownfrequency.NOTE2:ICM-250-251-260and-265CodeRelief:See"Attachment-A"forpermissibleseatleakagevalues.NOTE3:IMO-261ColdShutdownJustification:ThisvalvecannotbetestedwhenSIpumpsarerequiredtobeoperable.TestingwouldresultinisolationofthecommonsuctionlinetobothSItrains.Thisvalvewillbestroketestedandtimedatcoldshutdownfrequency.NOTE4:IMO-262and-263ColdShutdownJustification:Thesemotoroperatedvalvesarelocatedinseriesinthere-circulationlineoftheSafetyInjectionpumps.ExercisingeitherofthesevalveswillmakebothSIpumpsinoperable.Thesevalveswillbefull-strokeexercisedand.timedatcoldshutdownfrequencywhehSIpumpsarenotrequiredtobeoperable.NOTE5:SI-llONSI-llOSandSI-101CodeRelief:SafetyInjection(SI)pumpdischargevalves,SI-110Nand-llOS,cannotbeexercisedduringpoweroperationbecausetheSIpumpscannotovercomereactorcoolantsystempressure.Therefore,noflowpathexistsand,becauseminimumflowlinesbranchoffupstreamofthesevalves,theycannotbepart-stroketestedduringpumptesting.Thecommon(SIpumps)suctioncheckvalve,SI-101ispart-strokeexercisedatPage41of81 DONALDC.COOKNUCLEARPiVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5142-28RevisionNo:3Date:2-5-90Note5(continued)poweroperationduringpumptesting.ThesevalvescannotbeexercisedduringcoldshutdownbecausetheSIpumpsarerequiredtobeinoperablebyTechnicalSpecification3.5.3toprotectagainstlowtemperatureoverpressurizationofthereactor.Thesevalveswillbefull-strokeexercisedatrefuelingfrequency.NOTE6:SI-142LlL2L3andL4CodeRelief:ThesecheckvalvesarelocatedinthesupplylinesfromtheBoronInjectionTanktothereactorcoolantcoldlegs(loop1through4).ThesevalvescannotbetestedduringpoweroperationbecausethiswouldrequireinjectinghighlyconcentratedboricacidsolutionfromtheBoronInjectionTankintotheReactorCoolantSystemresultinginprobableplantshutdown.Thesevalvescannotbepartially-strokeexercisedusingtheBITbypasslinebecausethiscouldresultinbypassingtheBIT,therebynotachievingdesignflowthroughtheBITifanaccidentoccurred.Thesevalvescannotbefull-strokedexercisedduringcoldshutdownbecausethiswouldrequireinjectingtheBITintotheRCSwhichcouldsignificantlydelaystartupfromcoldshutdowncondition(theBITwouldhavetobebroughttotheproperBoronconcentrationandtheRCSwouldhavetobedilutedsufficientlytoallowstartup).Thesevalveswillbefullstrokeexercisedatrefuelingfrequency.Page42of81

DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5143-35RevisionNo:3Date:2-5-90NOTE1:SI-151E&W-152N&S-158-LlthrouhL4-161-LlthrouhL4-166-1throuh4-170LlthrouhL4RH-133-134andICM-129Comment:See"Attachment-A"forpermxssibleseatleakagevalues.NOTE2:NOTE3:NOTE4:IMO-128andICM-129ColdShutdownJustification:ThesevalvesfunctionasthenormalreturnfromtheRCStothe-RHRforheatupandcooldown.ThesevalvesarenormallyclosedandcannotbeoperatedduringnormalplantoperationbecausetheyareinterlockedtoremainclosedatRCSpressureabove450psig.Thevalveswillbefullstrokeexercisedandtimedpriortoplacingthemintoserviceatcoldshutdownfrequency.IMO-310-320-314-324Comment:Thesevalvesremainopenduringinjectionphaseofasafetyinjection,butwillbeclosedduringrecirculationphase.Therefore,stroketimingwillbefromopentocloseposition.IMO-315-316-325-326ColdShutdownJustification:ValvesIMO-315and-325arenormallyclosedvalves,locatedintheRHRandSISupplyHeadertoRCShotlegs.ValvesIMO-316and-326arenormallyopenvalveslocatedintheRHRandSlSupplyHeadertoRCScoldlegs.Thesevalvesshouldnotbeexercisedduringpoweroperationbecausefailureinanon-conservativepositionwouldresultinlessthanminimumnumberofinjectionflowpathasrequiredbytheFSAR.Thevalveswillbefullstroketestedandtimedatcoldshutdownfrequency.Page43of81

DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5143-35RevisionNo:3Date:2-5-90NOTE5:NOTE6:SI-166-1throuh4CodeRelief:ThesecheckvalvesfunctiontopreventbackflowfromtheRCSxntotheaccumulatorsduringnormaloperation.ThesevalvesfunctiontosupplyflowfromtheaccumulatorstotheRCSduringanaccidentcondition.ThesevalvescannotbeexercisedduringpoweroperationbecausetheaccumulatorsdonothavesufficientheadtoovercomeRCSpressure.ThesevalvescannotbeexercisedduringcoldshutdownbecausethiswouldresultinapossiblelowtemperatureoverpressurizationoftheRCS.Fullstroketestingduringre'fuelingoutagesisnotpossiblebecauseoftheresultingwatersurgeintothereactorandthepotentialforhighairborneradiationcontamination.Thesevalveswillbepartstrokeexercisedatrefuelingfrequency.Thevalveswillbedisassembled,manuallyfullstrokeexercisedandvisuallyexaminedonasamplingbasis(oneoffour)perGL-89-04,Attachment,1,Itemg2,atrefuelingfrequency.SI-161LlL2L3L4CodeRelief:ThesecheckvalvesarelocatedinthesupplylinesfromtheResidualHeatRemovalandSafetyInjectionPumpstotheRCScoldlegs(loop1through4).ThesevalvescannotbeexercisedduringpoweroperationbecausetheRHRpumpsandSIpumpsdonotdevelopsufficientheadtoovercomeRCSpressure.Fullstrokeofthesevalves(individually)cannotbeverifiedatcoldshutdownfrequencybecauseflowinstrumentationisnotavailabledownstreamoftheflowsplit.Thesevalveswillbepartstrokeexercisedatcoldshutdownfrequencyandfullstrokewillbelocallyverifiedusingportableinstrumentationatrefuelingfrequency.Page44of81 DONALDC.COOKNUCLEARTVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5143-35RevisionNo:3Date:2-5-90NOTE7:NOTE8:NOTE9:RH-108EWColdShutdownJustification:Thesevalvescannotbefullstrokeexercisedquarterlybecauseitwouldrequiredesignmodificationtoexistinginstrumentationtoaccommodatethefullflowtestmeasurements.Thevalveswillbepartstrokeexercisedquarterlyandfullstrokeexercisedatcoldshutdownfrequency(duringRHRoperation).SI-148CodeRelief:CheckvalveSI-148islocatedintheRefuelingWaterStorageTank(RWST)supplylinetotheRHRsystem.Thedesignflowthroughthevalveis6000gpm.FlowtothecoreisnotpossiblewhentheRCSpressureisabovetheshut-offpressureoftheRHRpumps(195psig).Inordertofullstrokeexercisethisvalve,bothRHRpumpsmustbeoperatedandtheRHRsystemmanuallyalignedtorecirculateflowback'totheRWST.ThisconfigurationplacesbothRHRtrainsinoperablesinceneithertraincanprovidedesignflowtothecore.Inordertoprecludeplacingtheunitinanunsafecondition,apartialstroketestisperformedquarterly.ThevalvecannotbefullstrokeexercisedduringcoldshutdownsincetheRCScannot-accommodatetheintroductionof6000gpmfromtheRHRsystem.Inaddition,duringcoldshutdown,theRHRsystemisrequiredtobeoperableforRCStemperaturecontrol.Thevalvewillbefullstrokeexercisedwhenthereactorcavityisbeingfloodedatrefuelingfrequency.SI-151EWColdShutdownJustification:ThesecheckvalvesarelocatedintheRHRsupplylznestoeitherthehotorcoldlegs.ThesevalvescannotbeexercisedduringpoweroperationbecausetheRHRpumpsdonotdevelopsufficientheadtoovercomeRCSpressure.Thesevalveswillbeexercisedatcoldshutdownfrequency.Page45of81 I,

DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5143-29RevisionNo:3Date:2-5-90NOTE10:NOTE11:SI-152NSCode-Relief:ThesecheckvalvesfunctiontoprovideSafetyInjectionpumpdischargetoeitherthehotorcoldlegs.ThesevalvescannotbeexercisedduringpoweroperationbecausetheSIpumpsdonotdevelopsufficientpressuretoovercomeRCSpressure.ThesevalvescannotbeexercisedduringcoldshutdownbecausethesafetyinjectionpumpsarerequiredtobeinoperablebyTechnicalSpecificationSection3.5.3,toprotectagainstlowtemperatureoverpressurizationofthereactorvessel.Also,duringcoldshutdown,theremaynotbesufficientvolumeintheRCStoaccommodatetheamountofwaterneededtofullstroke.Thesevalveswillbefullstrokeexercisedatrefuelingfrequency.SI-158LlL2L3L4CodeRelief:CheckvalvesSI-158arelocatedznthesupplylinesfromtheResidualHeatRemovalandSafetyInjectionPumpstotheRCShotlegs(loop1through4).ThesevalvescannotbeexercisedduringpoweroperationbecausetheRHRandSIpumpsdonotdevelopsufficientheadtoovercomeRCSpressure.Fullstrokeofthesevalves(individually)cannotbeverifiedatcoldshutdownfrequencybecauseflowi'nstrumentationisnotavailabledownstreamoftheflowsplit.Thesevalveswillbepartstrokeexercisedatcoldshutdownfrequency.Fullstrokewill'.beverifiedusingportableinstrumentationatrefuelingfrequency.Page46of81 I'j4 DONALDC.COOKNUCLEARTVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5143-35RevisionNo:3Date:2-5-90NOTE12SI-170LlL2L3andL4CodeRelief:ThesevalvesarelocatedontheRCScoldleg(loops1through4)injectionlinesfromtheaccumulators,RHR,andSIsystems.TheycannotbeexercisedduringpoweroperationsbecausetheRHRandSIpumpsdonotdevelopsufficientheadtoovercomeRCSpressure.Thevalveswillbepart-strokeexercisedatacoldshutdownfrequency.Duetotheplantdesign,thevalvesaresizedsuchthatfullstroketestingcannotbeattainedwithoutdischargingtheaccumulatorsandoperatingSIandRHRpumpssimultaneously.Theonlymethodavailabletoverifythefullstrokeisbydisassembly.Thevalvesarenotequippedwithpositionindicators.Thevalveswillbedisassembled,manuallyfullstrokeexercisedandvisuallyexaminedonasamplingbasis(oneoffour)perGL-89-04,Attachment1,ItemN2,atrefuelingfrequency.NOTE13:N-102CodeRelief:Thischeckvalveislocatedinthenitrogensupplyheadertotheaccumulatorsforblanketingpurposes.Thevalvecannotbefullstroketestedtotheclosedpositionduringpoweroperationorcoldshutdownbecause,duetotheplantdesign,theonlymethodavailabletoverifythevalveclosureisleaktesting.Thevalveandnecessarytestconnectionsarelocatedinsidethecontainment.Thevalveisnotequippedwithapositionindicator.ThevalvewillbeverifiedclosedinconjunctionwithAppendixZseatleakagetestingatrefuelingfrequency.NOTE14:GCR-314ICM-305and-306N-102SI-171-172and-194CodeR~elref:See"Attachment-A"forpermissibleseatleakagevalues.page47of81

~t DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5143-35RevisionNo:3Date:2-5-90NOTE15:IMO-340and-350CodeRelief:ValvesIMO-340andIMO-350arelocatedineastandwestRHRdischargeheaderstothesuctionofchargingandSIpumps,respectively.Thesevalvesarenormallyclosedduringpoweroperation,and'ouldbeopenedduringtherecirculationphaseofaLOCAtoallowtheRHRpumpstoprovidewaterfromthecontainmentrecirculationsumptochargingandSIpumps.ThesevalvescannotbefullstrokeexercisedduringpoweroperationbecausetheyareinterlockedwithvalvesIMO-262and-263,locatedinseries,intheSIpumpminiflow(recirculation)linetoRWST.ClosingofIMO-262and-263wouldrenderbothSIpumpsinoperableand,thus,placestheunitinT/S3.0.3,whichallowsonehourtorestoretheSIpumpstooperablestatusorbeginaunitshutdown.Thecomplicatedvalveandequipmentlineuptoperformthevalvetestinginonehourishighlyunlikely.Therefore,thevalveswillbefullstrokeexercisedandtimedonacoldshutdownfrequency.(Foradditionaldetails,refertoCodeReliefgrantedbytheNRCdated1-30-89,AEP:NRC:09690.)Page48of81 IK DONALDC.COOKNUCLEARTVALVETEST'PROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5144-29RevisionNo:3Date:2-5-90NOTE1:NOTE2:CTS-138E&WCodeRelief:ThesecheckvalvesarelocatedinthelineswhichsupplywaterfromtheRWSTtothecontainmentspraypumps.Thevalvescannotbefullstrokeexercisedduringpoweroperation,coldshutdownorrefuelingwithoutsprayingthecontainment.Thevalvesarepartstrokeexercisedduringcontainmentspraypumptestingonaquarterlybasis.Theonlypracticalmethodavailabletoverifyfullstrokeofthesevalvesisbydisassembly.Thesevalvesarenotequippedwithpositionindicators.Thevalveswillbedisassembled,manuallyfullstrokeexercisedandvisuallyexaminedonasamplingbasis(oneoftwo)perGL-89-04,Attachment1,Item52,onceeveryotherrefuelingfrequency.CTS-103E&WCodeRelief:Thesecheckvalvesarelocatedinthedischargelinesofcontainmentspraypumpstothesprayring.headersinthecontainment.Thesevalvescannotbefullstrokeexercisedduringpoweroperation,coldshutdownorrefuelingwithoutsprayingthecontainment.Thevalvesarepartstrokeexercisedduringcontainmentspraypumptestingonaquarterlybasis.Theonlypracticalmethodavailabletoverifyfullstrokeofthesevalvesisbydisassembly.Thevalvesarenotequippedwithpositionindicators.Thevalveswillbedisassembled;manuallyfullstrokeexercisedandvisuallyexaminedonasamplingbasis(oneoftwo)perGL-89-04,Attachment1,Itemg2,onceeveryotherrefuelingfrequency.Page49of81 4

DONALDC.COOKNUCLEARTVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5144-29RevisionNo:3Date:2-5-90NOTE3:NOTE4CTS-131E&WCodeRelief:Thesecheckvalvesarelocatedinthesupplylinestothe(uppercompartment)containmentsprayringheaders.Thesevalvesareinclosedpositionduringnormalplantoperation.Thevalvesareexposed.tocontainmentatmosphereonthedownstreamsideandareisolatedfromfluidpressureintheupstreamsidebytheclosedmotoroperatedvalves.Thevalvescannotbepartorfullstrokeexercisedduringpoweroperation,coldshutdownorrefuelingbecauseflowthroughthesevalveswouldresultinsprayingthecontainment.Thiscouldcauseproblemswithwetlagging,corrosionofcomponentsinsidethecontainment,etc.Theonlypracticalmethodavailabletoexercisethesevalvesisbydisassembly.Thevalvesarenotequippedwithpositionindicators.Thevalveswillbedisassembled,manuallyfullstrokeexercisedandvisuallyexaminedonasamplingbasis(oneoftwo)perGL-89-04,Attachment1,.Itemg2,onceeveryotherrefuelingfrequency.CTS-127E&WCodeRelief:Thesecheckvalvesarelocatedinthesupplylinestothe(lowercompartment)containmentsprayringheaders.Thesevalvesareinclosedpositionduringnormalplantoperation.Thevalvesareexposedtocontainmentatmosphereonthedownstreamsideandareisolatedfromfluidpressureintheupstreamsidebytheclosedmotoroperatedvalves.Thevalvescannotbepartorfullstrokeexercisedduringpoweroperation,coldshutdownorrefuelingbecauseflowthroughthesevalveswouldresultinsprayingthecontainment.Thiscouldcauseproblemswithwetlagging,corrosionofcomponentsinsidethecontainment,etc.TheonlypracticalmethodavailabletoexercisethesevalvesisbyPage50of81 DONALDC.COOKNUCLEARITVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5144-29RevisionNo:3Date:2-5-90NOTE5NOTE6:Note4(continued)disassembly.Thevalvesarenotequippedwithpositionindicators.Thevalveswillbedisassembled,manuallyfullstrokeexercisedandvisuallyexaminedonasamplingbasis(oneoftwo)perGL-89-04,Attachment1,Itemg2,onceeveryotherrefuelingfrequency.RH-141&-142CodeRelief:Thesecheckvalvesarelocatedinthesupplylinestothe(uppercompartment)containmentsprayringheadersfromtheRHRHeatExchangers.Thesevalvesareinclosedpositionduringnormalplantoperation.Thevalvesareexposedtocontainmentatmosphereonthedownstreamsideandareisolatedfromfluidpressureintheupstreamsidebytheclosedmotoroperatedvalves.Thevalvescannotbepartorfullstrokeexercisedduringpoweroperation,coldshutdownorrefuelingbecauseflowthroughthesevalveswouldresultinsprayingthecontainment.Thiscouldcauseproblemswithwetlagging,corrosionofcomponentsinsidethecontainment,etc.Theonlypracticalmethodavailabletoexercisethesevalvesisbydisassembly.Thevalvesarenotequippedwithpositionindicators.Thevalveswillbedisassembled,manuallyfullstrokeexercisedandvisuallyexaminedonasamplingbasis(oneoftwo)perGL-89-04,Attachment1,Itemg2,onceeveryotherrefuelingfrequency.CTS-109and-110ColdShutdownJustification:Thesecheckvalvesfunctionasvacuumbreakersforsprayadditivetank.Thecheckvalvesareclosedduringnormalplantoperationtomaintainthetankpressurized.Thevalveswillbeverifiedclosedquarterlyduringpoweroperationandwillbeverifiedopenat.coldshutdownfrequency.Page51of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5144-29RevisionNo:3Date:2-5-90NOTE7:CTS-127E&WCTS-131E&WRH-141-142CodeRelief:ThesevalvesaretobeseatleakagetestedinaccordancewiththeuniquetestingmethodsestablishedintheFSARbecauseoftheconfigurationatD.C.CookPlant.ThepermissibleseatleakagevaluesofthesevalvesarelistedinAttachment"A".Page52of81

DONALDC.COOKNUCLEARTVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5145-20RevisionNo:3Date:2-5-90NOTE1:CA-181-N&SCodeRelief:See"Attachment-A"forpermissibleseatleakagevalues.Page53of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5146B-23RevisionNo:3Date:2-5-90NOTE1:R-156andR-157CodeRelief:Thesecheckvalvesareinstalledinparallellinestotheglycolmainsupplyandreturnlinestorelieveglycolthermalexpansion.Thesevalvesandnecessarytestconnectionsarelocatedinsidethe.containment.Duetotheplantdesign,theonlymethodavailabletoverifyvalveclosureisleaktesting.Thevalvesarenotequippedwithpositionindicators.ThevalveswillbefullstrokeexercisedintheopendirectionquarterlyandverifiedclosedinconjunctionwithAppendixJseatleakagetestingatrefuelingfrequency.NOTE2:R-156and-157VCR-10-ll-20and-21CodeRelief:See"Attachment-A"forpermissibleseatleakagevalues.Page54of81 DONALDC.COOKNUCLEARTVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5147A-35RevisionNo:3Date:2-5-90NOTE1:SM-4-6-8and-10VCR-101throuh-107andVCR-201throuh-207x"Page55of81 DONALDC.COOKNUCLEARTVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5149-23RevisionNo:3Date:2-5-90NOTE1:VRV-325-315CodeRelief:Thesethermostaticallycontrolledvalvesarelocatedattheoutletofthecontrolroomairconditionerwaterpump.Thesethree-wayvalvesfunctiontomodulatewaterflowthroughtheairhandlerpackagebasedoncoolingrequirements.Thesevalvesarenormallyinanintermediatepositionbasedoncontrolroom-coolingload.Thesevalvescannotbefullstrokeexercisedbecausethereisnoprovisiontofullyclosethevalves.Thevalveswillbepartstrokeexercisedfromanintermediatepositioninconjunctionwithfailsafetestingonquarterlybasis.Thesevalvesaredemonstratedoperableduringnormalcontrolroomairconditioningoperation.Thevalvescannotbestrokedtimedbecausetheyarenotequippedwithpositionindicatorandstroketimesarenotrepeatable.Page56of81 DONALDC.COOKNUCLEARTVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5151A-26RevisionNo:3Date:2-5-90NOTE1:DF-108A-109A-114A-115ADL-114A-116A-126A-132A-158AWIfsatisfiedwhenthedieselgeneratorsuccessfullycompletesitsrequiredtestingperTechnicalSpecification4.8.1.1.2.NOTE2:QT-114-2ABCodeRelief:Thisvalveislocatedatthedischargeoftheenginedrivenlubeoilpump(diesel-generator).Thisthree-waythermostaticvalvefunctionstomaintainthecorrectlubeoiltemperaturebymaintainingthecorrectproportionofoilflowingthroughthelubeoilcoolerandbypassingthelubeoilcoolertomaintainapresetlubeoiltemperature.Nearerequestingexemptionfromtestingrequirementssince(1)thisvalvefunctionsonlyasaregulatingvalveandnotopened/closed;(2)thisvalveisdemonstratedoperableduringdieselgeneratortesting.DieselgeneratorsaretestedbasisperTechnicalSpecification4.8.1.1.2.Thevalveswillbeverifiedoperablebyobservingpropertemperaturesduringdieseltesting.Page57of81 DONALDC.COOKNUCLEARTVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5151B-27-RevisionNo:3Date:2-5-90NOTE1:DG-102A-104A-128A130A-146A-152Aand-154ACommentTherequiredfullstrokingofthecheckvalvesissatisfiedwhenthedieselgeneratorsuccessfullycompletesitsrequiredtestingperTechnicalSpecification4.8.1.1.2.NOTE2:NOTE3:QT-132-2ABCodeRelief:Thisvalveislocatedatthedischargeoftheemergencydieselenginejacketwaterpump.Thisthree-way.thermostaticvalvefunctionstomaintainthecorrectproportionofwaterflowingthroughthedieselenginewatercoolerandbypassingthedieselenginejacketwatercoolertomaintainapresetjacketwatertemperature.Wearerequestingexemptionfromthetestingrequirementssince(1)thisvalvefunctionsonlyasaregulatingvalveandnotopen/closedvalve;(2)thisvalveisdemonstratedoperableduringdieselgeneratortesting.DieselgeneratorsaretestedperTechnicalSpecification4.8.1.1.2.Thevalvewillbeverifiedoperablebyobservingpropertemperaturesduringdieseltesting.XRV-221and-222-StartinAirCodeRelief:Thestartingairvalvesareinstalledonparallelairsupplylinestotheemergencydieselgenerator(EDG).Thevalvesarenotequippedwithposition-indicationdevicestodirectlymeasurevalvestroketimes.ThevalvesfunctiontoprovidestartingairwhichrollstheEDG.Thevalvesarefunctionallyredundanttoeachother.Thesevalvesfail"asis,"and,therefore,theyhavenofailsafeposition.SuccessfulstartingoftheEDGinaccordancewithTechnicalSpecification4.8.1.1.2(i.e.,slowstartatleastquarterlyandfaststartonceevery184dayswithin10seconds)willverifythevalveperformance.ThevalvestroketimingwillbeverifiedbyPage58of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5151B-27RevisionNo:3Date:2-5-90NOTE4:Note3(continued)measuringdieselstartingtimesduringfaststarttestingofEDG.ThevalvesonastaggeredbasiswillbevalvedoutoneatatimetoverifytheoperabilityoftheoppositevalveduringslowstartofEDGatleastquarterly.Positionindicationwillbeconfirmedduringtheabovetestingwhenonlyonestartingairtrainisusedtostartthedieselgenerators.XRV-220-JetAssistCodeRelief:Thisvalve'sfunctionistofacilitatetheEDGfaststartbyprovidinganairboosttotheturbochargertoassistinstartingtheEDGinitsTechnicalSpecification4.8.1.1.2timelimitationof10seconds.Thevalveisnotequippedwithpositionindicationdevices;therefore,meaningfulstroketimesarenotachievable.ThevalveswillbefullstrokeandfailsafetestedbyverifyingEDGstartingtimeonceper184daysinaccordancewithTechnicalSpecification4.8.1.1.2~vPage59of81 DONALDC.COOKNUCLEARTVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5151C-26RevisionNo:3Date:2-5-90NOTE1:DL-114C-116C-126C-132Cand-158CComment:Therequiredfullstrokingofthecheckvalvesissatisfiedwhenthedieselgeneratorsuccessfullycompletesitsrequired.testingperTechnicalSpecification4.8.1.1.2.NOTE2:QT-114-2CDCodeRelief:Thisvalveislocatedatthedischargeoftheenginedrivenlubeoilpump(diesel-generator).Thisthree-waythermostaticvalvefunctionstomaintainthecorrectlubeoiltemperaturebymaintainingthecorrectproportionofoilflowingthroughthelubeoilcoolerandbypassingthelubeoilcoolertomaintainapresetlubeoiltemperature.Wearerequestingexemptionfromtestingrequirementssince(1)thisvalvefunctionsonlyasaregulatingvalveandnotopened/closedvalve;(2)thisvalveisdemonstratedoperableduringdieselgenerator-testing.DieselgeneratorsaretestedperTechnicalSpecification4.8.1.1.2.Thevalveswillbeverifiedoperablebyobservingpropertemperaturesduringdieseltesting.Page60of81 I'1e DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5151D-27RevisionNo:3Date:2-5-90NOTE.1:DG-102C-104C-128C-130C-146C-152Cand-154CComment:TherequiredfullstrokingofthecheckvalvesissatisfiedwhenthedieselgeneratorsuccessfullycompletesitsrequiredtestingperTechnicalSpecification4.8.1.1.2.NOTE2NOTE3:QT-132-2CDCodeRelief:Thisvalveislocatedatthedischargeoftheemergencydieselenginejacketwaterpump.Thisthree-waythermostaticvalvefunctionstomaintainthecorrectproportionofwaterflowingthroughthedieselenginewatercoolerandbypassingthedieselenginejacketwatercoolertomaintainapresetjacketwatertemperature.Wearerequestingexemptionfromthetestingrequirementssince(1)thisvalvefunctionsonlyasaregulatingvalveandnotopen/closedvalve;(2)thisvalveisdemonstratedoperableduringdieselgeneratortesting.Dieselgeneratorsaretestedonastaggeredbasis,every31daysperTechnicalSpecification4.8.1.1.2.Thevalvewillbeverifiedoperablebyobservingpropertemperaturesduringdieseltesting.XRV-226and-227-StartinAirCodeRelief:Thestartingairvalvesareinstalledonparallelairsupplylinestotheemergencydieselgenerator(EDG).Thevalvesarenotequippedwithpositionindicationdevicestodirectlymeasurevalvestroketimes.ThevalvesfunctiontoprovidestartingairwhichrollstheEDG.Thevalvesarefunctionallyredundanttoeachother.Thesevalvesfail"asis,"and,therefore,theyhavenofailsafeposition.SuccessfulstartingoftheEDGinaccordancewithTechnicalSpecification4.8.1.1.2(i.e.,slowstartatleastquarterlyandfaststartonceevery184dayswithin10seconds)willverifythevalveperformance.ThevalvestroketimingwillbeverifiedbyPage61of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAM'ELIEFREQUESTNOTES,FlowDiagramNo:2-5151D-27RevisionNo:3Date:2-5-90NOTE4:Note3(continued)measuringdieselstartingtimesduringfaststarttestingofEDG.ThevalvesonastaggeredbasiswillbevalvedoutoneatatimetoverifytheoperabilityoftheoppositevalveduringslowstartofEDGatleastquarterly.Positionindicationwillbeconfirmedduringtheabovetestingwhenonlyonestartingairtrainisusedtostartthedieselgenerators.0XRV-225-JetAssistCodeRelief:Thisvalve'sfunctionistofacilitatetheEDGfaststartbyprovidinganairboosttotheturbochargertoassistinstartingtheEDGinitsTechnicalSpecification4.8.1.1.2timelimitationof10seconds.Thevalveisnotequippedwithpositionindicationdevices;therefore,meaningfulstroketimesarenotachievable.ThevalveswillbefullstrokeandfailsafetestedbyverifyingEDGstartingtimeonceper184daysinaccordancewithTechnicalSpecification4.8~1~1~2~Page62of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:12-5115A-41-Unit-2RevisionNo:3Date:2-5-90NOTE1:QCR-919and-920CodeRelief:See"Attachment-A"forpermissibleseatleakagevalues.Page63ofSl DONALDC.COOKNUCLEARTVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:12-5120B-22-Unit-2RevisionNo:3Date:2-5-90NOTE1:PA-342CodeRelief:Thischeckvalveislocatedinthemaintenanceairsupplylineintothecontainment.Thevalvecannotbetestedduringpoweroperationandcoldshutdownbecause:1)thislineisgenerallyisolatedbyremovingaspoolpieceandinsertingablindflange,and2)thevalveandtestconnectionsarelocatedinsidethecontainment.Thevalveisnotequippedwithpositionindicator.Duetotheplantdesign,theonlymethodavailabletoverifythevalveclosureisleaktesting.ThevalvewillbeverifiedclosedinconjunctionwithAppendixJseatleakagetestingatrefuelingfrequency.NOTE2:PA-342PCR-40XCR-100throuh-103CodeRelief:See"Attachment-A"forpermissxbleseatleakagevalues.NOTE3XCR-100-101-102-103ColdShutdownJustification:Theseairoperatedcontainmentisolationvalveslocatedinthecontrolairsupplylinestothecontainment.Thesevalvescannotbefullstroketestedduringpoweroperationwithoutcausingalossofcontainmentcontrolair.Testingofthesevalvescanpotentiallycause:1)disruptionofairflowtoairoperatedvalvesinthecontainment;asaresult,theywouldgototheirfailsafeposition,e.g.,closepositionforcontainmentisolationvalves,2)systemsfromperformingtheirdesignfunction,i.e,terminationofsystemflowandchangeinRCSpressureandtemperature,and3)challengetosystemsafeguardprotectionwhichmayresult.inaunittrip.Thevalveswillbefullstrokeexercisedandtimedatcoldshutdownfrequency.Page64of81 DONALDC.COOKNUCLEARPX~VALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:12-5131-19-Unit-2RevisionNo:3Date:2-5-90NOTE1:CS-427SColdShutdownJustification:Thisvalveislocatedintheemergencyborationpath.Thxsvalvecannotbetestedduringpoweroperationwithoutinsertinglargenegativereactivitywhichwouldresultinunitshutdown.Thevalvewillbefullstrokeexercisedatcoldshutdownfrequency.Page65of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:12-5136-25-Unit2RevisionNo:3Date:2-5-90NOTE1:SF-152and-154CodeRelief:See"Attachment-A"forpermissibleseatleakagevalues.Page66of81

DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTES-FlowDiagramNo:12-5137A-21-Unit2RevisionNo:3Date:2-5-90NOTE1:NOTE2:DCR-201throuh-207-610-611-620and-621N-160SF-159and-160CodeRelief:See"Attachment-A"forpermissibleseatleakagevalues.N-160CodeRelief:ThiscontainmentisolationcheckvalveislocatedintheNitrogenSupplylinetoReactorCoolantDrainTank.Thisvalvecannotbepartorfullstrokeexercisedduetolackofsufficientdifferentialpressuretobackseatthevalveduringpoweroperationorcoldshutdown.Duetotheplantdesign,theonlymethodavailabletoverifythevalveclosureisleaktesting.Thevalveisnotequippedwithpositionindicator.ThisvalvewillbeverifiedclosedinconjunctionwithAppendixJseatleakagetestingatrefuelingfrequency.Page67of81

DONALDC.COOKNUCLEARPVALVETESTPROGRAMFlowDiagramNo:RevisionNo:3Date:2-5-90RELIEFREQUESTNOTES12-5141C-8-Unit2NOTE1:ECR-416-417-496-497-535and-536CodeReliefSee"Attachment-A"forpermissibleseatleakagevalues.APage68of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:12-5141F-6-Unit2RevisionNo:3Date:2-5-90NOTE1:NOTE2:NOTE3:ECR-36ColdShutdownJustification:Thisvalve,locatedinthecommonsamplereturnlineofthelowercontainmentradiationmonitors,cannotbepartorfullstrokeexercisedduringpoweroperationorrefuelingbecauseclosureofthevalvewouldisolatebothradiationmonitors,whicharerequiredtobeoperable(TechnicalSpecificationTable3.3-6)duringpoweroperation(Mode1through.4)andrefueling(Mode6).Thevalvewillbefullstrokeexercisedatcoldshutdownfrequency.ECR-31-32-33-35-36andSM-1CodeReliefSee"Attachment-A"forpermissibleleakagevalues.SM-1CodeRelief:Thiscontainmentisolationcheckvalveforthecontainmentradiationmonitors'samplereturncannotbefullorpartstrokeexercisedduringpoweroperationbecausethesemonitorsarerequiredtobeoperableinModes1,2,3,4,and6.Thevalveisnotequippedwithpositionindication.Thevalveislocatedintheopenendedreturnlineinsidethecontainment.Theonlymethodavailabletoverifythevalveclosureisleaktesting.ThevalvewillbeverifiedclosedinconjunctionwithAppendixJseatleakagetestingatrefuelingfrequency.-Page69of81

DONALDC.COOKNUCLEARPTASMESECTIONXIVALVETESTPROGRAMFORUNITN2ATTACHMENT-ARevisionNo:3Date:2-5-901.CONTAINMENTISOLATIONVALVESCateoAorAC=TestingMethod:(SLT-2)Seatleakagetestthevalveinaccordancewith10CFR50,AppendixJ,inlieuofASMECodeSectionXIexceptforparagraphsIWV-3426andIWV-3427,whichareapplicable(refertoFigure3.,ItemN3).ValveNoWCR-920,-922WCR-921,-923WCR-932,-934WCR-933,-935WCR-941,-945WCR-944,-948WCR-951,-955WCR-954,-958WCR-924,-926WCR-925,-927WCR-928,-930FlowDiaciramSize5114A35114A5114A5114A5114A5114A5114A5114A35114A35114A35114A~TeDADADADADADADADADADADAPermissibleLeakage900900900900900'900900900900900900Page70of81 DONALDC.COOKNUCLEARPASMESECTIONXIVALVETESTPROGRAMFORUNIT42ATTACHMENT-ARevisionNo:3Date:2-5-90ValveNo.WCR-929,-931WCR-942,-946WCR-952,-956WCR-943,-947WCR-953,-957WCR-960,-962WCR-961,-963WCR-964,-966WCR-965,-967ECR-10,-20ECR-11,-21ECR-12,-22ECR-13,-23ECR-14,-245114A5114A5114A5114A5114A5114A5114A5114A5114A5141B5141B5141B5141B5141B0'00.500.500.500.50Flow~DiaramSize~TeDADADADADADADADADAGLGLGLGLPermissible.Leakage900900900900900750750750750750750750750750Page71of81 DONALDC.COOKNUCLEARPTASMESECTIONXIVALVETESTPROGRAMFORUNITN2ATTACHMENT-ARevisionNo:3Date:2-5-90ValveNo.ECR-15,-25ECR-16,-26ECR-17,-27ECR-18,-28ECR-19,-29CS-442-1CS-442-2CS-442-3CS-442-4SI-189SM-1N-102N-159PW-275FlowDiaciram5141B5141B5141B5141B5141B5128A5128A5128A5128A5128A5141F51435128A5128ASize0'00.500.500'00.500.75~TeGLGLGLGLGLCKCK.CKCKCKCKCKCKCKPermissibleLeakage7507507507507507507507507501200750750750900Page72of81 DONALDC.COOKNUCLEARPASMESECTIONXIVALVETESTPROGRAMFORUNITg2ATTACHMENT-ARevisionNo:3Date:2-5-90ValveNo.CS-321VCR-10,-11VCR-20,-21DCR-203,-207N-160,DCR-201DCR-610,-611DCR-620,-621DCR-205,-206DCR-600,-601QCR-300,-301QCM-250,-350QCR-919,-9205146B5146B5137A5137A5137A5137A5137A2.50512451295129A5115AFlowDiaciramSize5129~TeCKDADADA,GLCK,DADADADADAGLDAPermissibleLeakage180012001200750112575075012009007501200750SF-152,-154SF-159,-16051365137A2.50DA,GLDA750900Page73of81 DONALDC.COOKNUCLEARPASMESECTIONXIVALVETESTPROGRAMFORUNIT52RevisionNo:3Date:2-5-90ValveNo.NCR-105,-106NCR-107,-108NCR-109,-110RCR-100,-101DCR-202,-204ICR-5,-6ECR-33,-35ICM-260ICM-265ECR-31,-32XCR-100,-101XCR-102,-103GCR-301GCR-314*DoubleDiscsFlowDiaciram5141514151415128A-5137A51415141F514251425141F5120B5120B5128A5143ATTACHMENT-ASize0.500.500.500.375~TeGL-GLGLGLGLGL0.75DAGL0'5DA0'0GL0.75,2GL,DAGA(DD)*GA(DD)*GLPermissibleLeakage750750750750750750750'00600750750750375375Page74of81 DONALDC~COOKNUCLEAR,PASMESECTIONXIVALVETESTPROGRAMFORUNITg2RevisionNo:3Date:2-5-90ATTACHMENT-AValveNo.FlowDiaciramSI171g172g1945143Size0.75~TeGLPermissibleLeakageNCR-252CCR-460,-462CCR-457,CCW-135CCR-455,-456SM-4,-6ICM-251ICM-250CA-181SCA-181NSM-8,-10CCW-243-25CCW-244-25*DoubleDiscs5128A5135513551355147A51425142514551455147A5135B5135BGL0.50GL0.500'00.50GA(DD)*~GA(DD)*CKCKNDCKCK3GL2,2.50GL,CKGL4509001125750750600600750750750750750Page75of81 l(

DONALDC.COOKNUCLEARPASMESECTIONXIVALVETESTPROGRAMFORUNIT42ATTACHMENT-ARevisionNo:3Date:2-5-90ValveNo.CCW-243-72CCW-244-72CCM-430CCM-431CCR-440CCR-441CCM-432CCM-433-R-156R-157NS-357ECR-496,-497ECR-416ECR-417ECR-535FlowDiaciram5135B5135B5135B5135B513B5135B5135B5135B5146B5146B51245141C5141C5141C5141CSize1.501.501.501.501.501.500'750.3750.500'00.500.500'0~TeCKCKGLGLGLGLGLGLCKCKCKGLGLGLGLPermissibleLeakage750750375375375375375375750750750750375375375Page76of81 0

DONALDC.COOKNUCLEARPTASMESECTIONXIVALVETESTPROGRAMFORUNIT02RevisionNo:3Date:2-5-90ATTACHMENT-AValveNo.FlowDiaciramSize~TePermissibleLeakageECR-536ECR-36PCR-40PA-342NS-283NPX-151WCR-900,-902WCR-901,-903WCR-912,-914WCR-913,-915WCR-904,-906WCR-905,-907WCR-908,-910WCR-909,-911VCR-101,-2015141C5141F5120B5120B5141D5128A5114A5114A5114A5114A5114A5114A0.500.500.505147A145114A5114A"6GLDAGACKCKGLDADA'ADADADADADABF375375375750750375180018001800180018001800180018004200Page77of81

DONALDC.COOKNUCLEARNTASMESECTIONXIVALVETESTPROGRAMFORUNIT42RevisionNo:3Date:2-5-90ATTACHMENT-AValveNo.FlowDiaciramSizeT~ePermissibleLeakageVCR-102,-202VCR-103,-203VCR-104,-204VCR-105,-205VCR-106,-206VCR-107,-207ICM-305ICM-3065147A145147A5147A5147A5147A5147A24303024145143185143188,4,88,4,8CCM452g454I4585135CCM451I453g4595135*DoubleDiscsBFBFBFBFBFBFGA(DD)*GA(DD)*-BF,GL,BFBF,GL,BF4200720090009000720042002700270030003000Page78of81 DONALDC.COOKNUCLEARPASMESECTIONXIVALVETESTPROGRAMFORUNITN2RevisionNo:.3Date:2-5-90ATTACHMENT-A2.CONTAINMENTSPRAYVALVESCateorAorACTestingMethod:Asdescribedin"SLT-2A,"Figure3,ItemN3.ValveNo.CTS-131WCTS-131ECTS-127WCTS-127ERH-141RH-142FlowDiaciramSize514451445144514451445144~TeCKCKCKCKCKCKPermissibleLeakage35.0035.0022.5521.2120.7023.00Page79of81

DONALDC.COOKNUCLEARTASMESECTIONXIVALVETESTPROGRAMFORUNITN2RevisionNo:3ATTACHMENT-ADate:2-5-903.PRESSUREISOLATIONVALVESCateoAorACTestingMethod:(SLT-1)SeatleakagetestthevalveperASMECodeSectionXI(refertoFigure3,ItemN3).ValveNo.CS-299ECS-299WSI-152-NSI-152-SICM-129SI-161-L1,-L4SI-161-L2,-L3SI-170-LlSI-170-L2SI-170-L3*DoubleDiscsFlowDiaciram5129512951435143514351435143514351435143Size14101010CKCKCKCKGA(DD)*CKCKCKCKCKPermissibleLeakage2.02.05.05.010.010.010.05.01.01.0Page80of81

DONALDC.COOKNUCLEARPTASMESECTIONXIVALVETESTPROGRAMFORUNITN2RevisionNo:3Date:2-5-90ATTACHMENT-AValveNo.SI-170-L4SI-158-Ll,-L4SI-158-L2,-L3SI-151-ESI-151-NSI-166-LlSI-166-L2SI-166-L3SI-166-L4RH-133,-134FlowDiaciram514351435143514351435143P3.43514351435143Size1010101010~TeCKCKCKCKCKCKCKCKCKCKPermissibleLeakage5.010.010.05'5.05.05.05.05.01.0Page81of81 00SYSTEMNAME:HAKEUP8PRIMARY-HATERUNIT2DONALDC.COOK.NUCLEARPLANTSECONDTENYEARINTERVALVALVESUHMARYSHEET-UNIT2FLONDIAGRAM:12-5115A-41RUNDATEANDTIHE:15FEB90:16:14VALVEIVALVEPOSITIONIASHESECTIONXINUMBERREVTYPESIZEACTF.D.IPOHERSAFETYICDA/PCATPRIHTESTTESTTESTRELIEFREQUEST(S)TYPECOORDIOPERFUNCTICLREQUIREDPERFORMEDMODE2-QCR-9193DA2AD/70/CC2AAEF1EF-5EF-7ET-XXXSLT"1EF-1EF-5EF-7ET-XXXSLT-2PNONOPNOPNORYESpNOTE12-QCR-9203DA2AD/70/CC2AAEF1EF-5EF-7ET-XXXSLT-1EF-2EF-5EF-7ET-XXXSLT-2PNONOPNOPNOR'ESpNOTE1 U0eeeeoeeeeoeoeee0 SYSTEMNAME:COMPRESSEDAIRSYSTEM-UNIT2DONALDC.COOKNUCLEARPLANTSECONDTENYEARINTERVALVALVESURIARYSHEET-UNIT2FLONDIAGRAM:12-5120B-22RUNDATEANDTIME:15FEB90:16:14VALVEIVALVEPOSITIONIASMESECTIONXINUMBERREVTYPESIZEACTF.D.IPOHERSAFETYICDA/PCATTYPECOORDIOPERFUNCTICLPRIMTESTTESTTESTRELIEFREQUEST(S)REQUIREDPERFORMEDMODE2-PA-3423CK2SAK/70/CC2AACCF-1SLT-1CF-2SLT"2RYESpHOTE1RYESpNOTE22-PCR-603GA2AM/70/CC2AAEF-1EF"5EF-7ET-XXXSLT-1EF-1EF-5.EF-7ET-XXXSLT"2PNONOPNOPNORYESpNOTE22-XCR-1003GL1AL/302AAEF-1EF-5EF-7ET-XXXSLT-1EF-2EF-5EF-8ET-XXXSLT-2CNOpCSJ3NOCNOpCSJ3CNOpCSJ3RYESpNOTE22-XCR-1013GL1AL/302AAEF-1EF-5EF-7ET-XXXSLT-1EF-2EF-5EF-8ET-XXXSLT-2CNOpCSJ3NOCNOpCSJ3CNOpCSJ3RYESpNOTE22-XCR-1023GL1AL/202AAEF"1EF-5EF-7ET-XXXSLT-1EF-2EF-5EF-8ET-XXXSLT-2CHOpCSJ3NOCNO,CSJ3CNOpCSJ3RYESpNOTE22-XCR-1033GL1AL/202AAEF-1EF"5EF-7ET-XXXSLT-1EF-2EF-5EF-8ET-XXXSLT-2CNOpCSJ3NOCNOpCSJ3CNOpCSJ3RYESpNOTE2IIe~

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