ML20199M072

Rev 8 to QI-QAP-11.1-25, QA Review of ASME III Documentation

ML20199M072
Person / Time
Site:	Comanche Peak
Issue date:	08/06/1981
From:	BROWN & ROOT, INC. (SUBS. OF HALLIBURTON CO.)
To:
Shared Package
ML18052B537	List: IR 05000445/1979026 IR 05000445/1980015 ML20199M024 ML20199M047 ML20199M072 ML20199M087 ML20199M099 ML20202A685 ML20202A693 ML20202A708 ML20202A712 ML20202A726 ML20202A765 ML20202A776 ML20202A785 ML20202A801 ML20202A812 ML20202A832 ML20202A837 ML20202A854 ML20202A860 ML20202A873 ML20202A877 ML20202A896 ML20202A902 ML20202A927 ML20202A934 ML20202A946 ML20202A953 ML20202A967 ML20202A973 ML20202A980 ML20202A988 ML20202A997 ML20202B002 ML20202B023 ML20202B029 ML20202B042 ML20202B046 ML20202B051 ML20202B062 ML20202B070 ML20202B076 ML20202B087 ML20202B095 ML20202B105 ML20202B111 ML20202B116 ML20202B129 ML20202B133 ... further results
References
FOIA-85-59 QI-QAP-11.1-25, NUDOCS 8607100092
Download: ML20199M072 (11)

Text

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(SUPPLEMENT 5.9G-II)

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REVIEW 0F ASME III APPROVED BY:

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00CUMENTATION

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,4-i.0 TABLE OF CONTENTS I

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1.0 INTRODUCTION

73;S vud! EN! 5. rug y CONTACT DNlCgyEntj-

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,g 2.0 GENERAL Q411S ANDSEy;gion* 8 #

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3.0 INSTRUCTION "V<^.,j, CC ; %o % !

3.1 DOCUMEHTXTf0N REVIEW k

3.2 W3C REVIEJ 3.3 MRS REVIEW 3.4 COMPONENT SUPPORT DOCUMENTATION PACKAGE REVIEW b3 3.4.1 Sacboe Separation 3.4.2 Canponat Support Mechanical Iqs;ections 3.4.3 Travele r Raris101 hco rd i

llI 3.4.4 Co,ponent Support Ccns tructi ca 1,n eni o t Tmteier and Hanger oackages 3.5 CODE CERTIFICATION 3.5.1 Cooponent Sapports 3.5.2 Piping 3.5.*3 ANI Review / Certification to Cme (MTF) 3.5.4 Final o,eview i

3.5.5 Modifications to Cole Certified It ras 3.6 SYSTEM CERTIFICATION TO CODE 0.ii FIGURES 11.1-25-1 Manufacturer's Transraittal Fonn for Canponent Supports 11.1-25-2 Manufacturer's Transnittal Fana for Fabricated Nuclear Piping Subassemblies FOR INFORMATION ONIjY 6607100092 860630 DR FOIA PDR i

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1.0 IriTRODUCTION Inis instructica provides for final review and Code certifi-cati on of ASME documentati on.

2.0 GENERAL l

ASME Docunentaticn is prepa red, approved and inple tenta' in accordance.vitn Appendix 6.9G and CP-CP!t-9.10.

3.0 I MS TRUCTI0t!

3.1 000UMEtlTATI0ti REVIEW l

As work is conpleted for each piping subassembly, field wel2 or c orponent scoport, the d oc a.:e n ta ti o.1 3 hall h wi sue fur Calpleteness and aCluraCf.

I Ve ri fic,s ti an shall be made tha t all docu :entitico has been

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satis fact orily conplated as folic vs :

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All re;ui red QC and AtlI 4 Jid or inspe:ti;n points shali.) 3 sign 3d, or ini tialed

.n.

In ti by tne eprc-

> ri a t e p.1 rty ;ulli fi ed to perfora the inspection (sae 3.9G).

Cneck the s iga s tu re or ini tial s of the QC Inspector listed after holdpoints on the docuaentation against the fl0E Certifica tion Lcy.

(The applicable RT hol dpoints may be signed by 3 designee for tne QC RT g roup prwided the RT rap ort fi s ign ed by One fila i nte rp re te r).

At(I h old and ins pecti on points sna:I be signed as requi red by CPM 6.9.

Whe re requi red,

the corres ponding fl0E report fom(s) shall be attached to the WDC.

Verify that the requi re.nents for NDE reporting of Appendix 6.9G, Section 3.7,have been l

met.

l B.

Ve ri fy that all wall thickness figu res n oted in documentation uit rtluired minimum wall thickness (or

. vere accepted by the design engineer).

l C.

If calibra ted M&TE is us ed, ve ri fy tha t the se rial numbe rs and calib rati on due da tes of measu ring or tert equipaint used in inspections have beeq recorded on the applicable report fann or the WDC.

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3.2 WDC REVIEW In ad di ti on to the requi renent of Secti on 3.1, the WDC reviau will include the follaving:

A.

Ve ri fy thit, 4191 req.;i red, del t 3 fe cri te reading s i

were taken, and the readings were within the para.aeters s peci fi ed in Appendix 5.99.

If a RPS has m o

-al to docnnent a repair to such a teld or defect, ve ri fj tha t the 1e'i dal:i

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--f 's reldings have bien entered on the

=

R?S and a re acceptacle.

3.

Ve ri ff tnat the Weid Fille r flaterial !.o; accucient s tha u s.t af tha +!i d fil le r ud ta ri il ri pi red by the Z ~, 1 r ' U DC.

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was requi rad,

ve ri fj that

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cnecklist has been acceptec by QC, l

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d D.

Ve ri ff that the NDE and WPS pr:cedure nuaber 11J re-vi s i o.1 mL1'u r..e re en t a rex.' in the applicable space en t he 'iDC.

C.

Ve ri fy that weld nuacers ls reqai red by Q;endix d.SG and CP-CPM-9.10 were astablished.

i If this revie,< is acceptable as noted ab ove, tha Systens l

Relea se/ Turnover Grcup (SRTG) s'1ali si;1 and date the ap-plicable column en tN 100 unde r tne " Final Review" notatici for fi 21:! sel ds.

'h.: aptable i t.as shall be resol ved in accoMance wi th applicable procedures.

3.3 MRS RF. VIEW A MRS is requi red for fabricatio'- (shop or field) of piping subassemblies, and modi fication of code-certi fied ccri,ionents (a Bill. of Materials or a MRS is acceptable for Conponent Support Modi ficatien).

In add; tion to the requi renents of Secti on 3.1, the 14RS i

Review shall include the follating:

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A.

Ve rify t: lit :he QC Inspect or his yJrified eacq requi ra:

ope ra ti on and the f ol l o ving listings on toe bill of

na te rial s:

Iten number, qua nt i ty, butt-weld end prep for pres su re reta ining u tvM s, size, schedule or ra ting, ma terial spaci fic a ti on, type or grade, heat /

1 code number and any applicable velets.

The QC Inspe: tor shalI have ve ri fied by initialing and da ting each l

e n t ry.

(On a Modi fi c.i t i cn tRS, titi saritication is requi red for added materials only.)

3.

If 1 valve was i1c l.ued in tne pipi13

.t s s e no ly wnich requi rej disassembly, ve ri ff that a1 Ope ra ti on Traveler was used, i f rega i red, and is i.:luded in the l

documentatica pickigs i

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C.

The weld requi ranents, as nelded, snall :orrespcnc to tM ravision of the drwing to un i c i ne final j

dimensions were checked.

O D.

Ve ri fy that all repa i rs

=e re docamented to the requi rements of Taole 6.9G-?.

Va ri Fj tna:

NJE docanenta ti on noting the 1CEP n uace r

<1 1 )

c:< i s i on date has been accepted by QC.

Also ve ri fy tna t 2

or Enginee ring app roval s,

when requi re:,

a re d oc ument ed.

f 3.1 C05PONENT SUP03RT DCCUMENTATION PACKAGE REVIEW NOTE:

This documenta ti cn r3 vies

.vi l l be r13 de by the Systens Releasa/Tu rn ove r G roup 45 en a B&R fab-l ricated canponent s upport is to be certified to code.

Code documentation shall be as required in Figure 11.1-25-1 of this supplement.

3.4.1 Pa ckage Se,n a ra ti c i I

I Upon receip t of a ccaponent s;pport documentation package.

l the 3VT'l shall review the documentation for any attachment welding.

All welded attachment documenta ti on shall mi i

sep3 ri tsj fran the support d oc umen ta ti o1 3:1.!

i.1. o rp o ra t ed into the piping docxientation package via a ilanufacturer's l

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Tra nsmi ttal Fonn ('1TF) (Figu re 11.1-25-2), indicating the

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r nodi fica ti on.

The piping and suppo rt docamentation shall l

be appropriately cross referen:ti.

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3.4.2 Canponent Suppo rt Necnanical Ins pecti ons (riot e:

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Required with Hanger Packages)

Ve ri fy as per Section 3.1 that all esqui ra inspecticns hiva been c onpleted.

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?!OTE:

Ope ra ti ons sh cwn on the checklist maj a l te rn a-tivelj be required on the Ope ra ti on Tra ve le r.

i 3.4.3 Traveler Ravision Recora (Operation Travelers ' nly)

J Ve ri fy that all revisioqs hwe been entired and a re accep table (

Reference:

C?M-6.3 and CP-CPM-9.10).

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3.4.4 Co,ponent Support Cons truction Ope ratica Travele r and,inger Packages A.

Ve ri fy that t raceabil i ty of :na te ri al s to 3 aa te ri 31 O

specif 4 cation ~a4 doc"mentee for Cless 2 e,d 3 seoorts or to a CMTR for Class 1 supports.

I 3.

Ve ri fy that all repa i rs

.ve re d oc umented to tne e

requi cuents of Table 6.9G-2 and the requi ru I

holdpoints conpletai ne 3ection 3.1.

I C.

If til documenta ti on wi tnin the CSTP cr, -

verified as acceptable, the SR/TG "hvi m " sht!! si,:.

the 0;-ration Travelee for tne stage of foo rica ti on/

installation that t'11". revie'.< is applicible to.

3.5 CODE CERTIFICATION f

3.5.1 Canpanent Supports li Upon acceptable canpletion of the review of a given con-ponent support documenta ti on package, as ab ove,

c ode certification for that staije of fabrication or installaticn shall 12e initiated or conplet.H as follows:

A Ma nufactu re r's Transmittal Fo for Co,ponent Supports, MTF(CS) shall be initiated i pon accuteca cf u

d ocumenta ti on.

SR/TG shall conplete the

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conplete (sign) the Ce rti fica te of] Compliance.

The MTF(CS) snall then be pres ented to the ANI for O

s i na tu re.

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This applies to 3&R mcdifiea/fabricatec ca.-

ponent supports or supplie r f a rni shec supports wi th no welding (cut material with j

support nuaiber identi fication).

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The coapletei and certified MTF(CS) shall becone par.

of the docunentation package, and be routel to the Pe manent ?lant Records Vault for storage.

t 3.5.2 Piping If all doc.nenta ti on is a cce.o ta!)1 e ind no vel Ji nj was pe rfo rned, the SRT Group sull sign the applicable space j-on the i4RS.

H cweve r, i f we l d i ng wa s pe rf a n.ied, then the SRT 3 09 shall gene r.i te an tiTF

( Fi<;u re 11.1-25-2).

p Atti revie.v and cole certification may then be acccaglisne;.

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1.5.3 Att! Review /Certi fication to Code (tiTF)

Upon acceptance of the documentation psck3ge, as described in sections 3.5.1 and 3.5.2, the A'il shall sign and data tne MTF in the 1l:pecpriate block, the ANI shall liso cc plate the requireJ sectien of the code docunentation.

3.5.A Final Review Upon c onpleti on of the Alii rev i a.4,

n W Gecup shall transmi t the acc?ptei documenta tioq,n:;s-p 50 One Pe n1anenc Plant Records Vaul t.

3.5.5 Modi fica ti ons to Code Ce rti fied Items (Pipe and Pipe Supports)

When it becones necessary to modify iteras already certified to Code, documentation shall be initia ted fran controlled design documents in accondance wi th Appendix 6.9G, ano

.recertified after review in accordance with this instmction l

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Addi ti on or deletion of welds and materials to Code j

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Wh e re in item was cut or re4elded o r ma ta ri ll s.va r2 added or deleted in the field, the field modification porti on of the MTF or manufacturer's code data fo na shall be canpletel by the SRT Group and certified by the AMI as pe r 3.5.3.

The original MTF snall remain in the package. Voiced weld d oc u.nen ta ti on snall also be ra ta in e.:

in tne pa c kag e.

B.

Division of Itans.

If it oecanes necessary to pennanently diviJa i c onponent into two or more intagral pa rts, va ri ff that a

unique design a ti on,

tesceable to the ori gin al d oc umenta ti on was e s tab li s o,"!

for each piace.

A new MTF shall be req ;i mi for each piece.

Tae aci 3 nal i

docu:::entati on aay be s tored in one file l oca ti cn

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provided that ade ;oa t3 crcss-raferencisig cn the 1TF 3r

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lRS is present to a s su re t ric e W l ' t,.

2na ret ri evabili ty.

The new MTF's snall *;e ce rti fie; ay lN the Atil a s pe r 3. 5. 3.

T10TE:

Upon modi fica ti on of a code cer ified i t am, tne 2xistinJ c cde docuunta ti co shall be a.t riec

".1 co i fi 2.1 ".

I I tems rece rti fied in t iis.na nne r shall ca pr cessa: in accordance with Section 3.5.4 i

3.6 SYSTBi CERTIFICATION TO CODE i

i Upon acceptable canpletion of systen pressure testing, the syste.n N-5 data report shall be originated as specified in ASME Section

III, shall be signed by a

cognizant representative of Brown & Root and presented to the Aill for i

signa tu re.

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and e-:loyet :y -53*1* :. :f nar.f:r:. ::en.. rava f este: a ut ::.::ren: s.:::-:3 gescrited in uis ta:a es: r. :n a.: stata :ns: ::

ce tes: Of my 'etwietsa anc talier : e Ja.t-::a:4 aica-sts :ITs:- cts :?tse c:m;:crent su::cris in ac::reanca aiu ne !.3'E C:ce f:r 'Nelear 7;-er :!an

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Sy sf ning this certift:ste, ref t.ter :3e :ns:ect:r,.cr his e-:leyer ates any.ar an:y, i

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=:ne't* s;-*cr* tes ritte ti ints Cata at;:et.

Furner cre. 9ett e na *ns:e:::r ca its a. :!:yer snaM te

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and :-tssurt lessei *.s:e:::rs tr.cler - e 1:sta :P 2-vince of l

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estien ces:-1:ec a: ve. 90: ir.:12cac in ce carti'1:sts :f field ins:ecti:n ave :etn ins:ected ty ?.e anc c a: :: : e tes: :" sy '<newitt;e and telief :*e tanufac*; rte 925 c:n..st.r;ct.e.d : Mis :i:19g in ac::rtancs al c :se a::lica:Te secticn of Oe AS'E : I S.a..N ts!.

t Sy signing t. tis etrti'!cate neit*:er t e Ins:ect:r 907 his e'-:leyer *ates any *4r*a*ty, ex rtsted :P i :l'ed. ::nca--tag : e ti:ieg :ss: 'ted in cis "a u'acturt 's !! a 't : -

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if Certificate of Autneri:stien I/; ires 1/3/E2 Cartifica:s af Outneri:stien No. 2223 2 CEsiiFICATE OF inGF IN5FECTI;;4 l, the uncersigred, hoicing a valid c:mmission issued by :se National Boar: Of Scile-and Pressure Vessel Inscect:rs and/cr the State Or Drovince of Texas and tro!:yed by Hartford Steam Botte-I 5 I Co. of Hartford, CT.have inscectec :ne : icing descri:ed en 19 anc state tnat to ne :est of my knowledge and Delief.19e Manufac:urer nas construc:ed this 21oin9 in ac::rcance with the acclicaele su: sections j

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Sy signing this ce.ifica:e neitnea the Irs:e : r er ais em:1cyer ates try narranty, ex:ressee or imliec, cencerning the 31cinq cescritec in :nis Manufacturer's Cata Recort. Furthermore, neither the Inscect:r nor nis e olayer shall be liaole 19 any manner for any ::ersonal injury or precerty ca: age Or a 10ss of any kind arising fret or c:nnected ni:n this ins:ecti:n.

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