ML20086M902: Difference between revisions
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| number = ML20086M902 | | number = ML20086M902 | ||
| issue date = 01/24/1984 | | issue date = 01/24/1984 | ||
| title = Preservice Insp Program for RCS Piping Welds | | title = Preservice Insp Program for RCS Piping Welds | ||
| author name = Lefebvre B, Stepanoric D | | author name = Lefebvre B, Stepanoric D | ||
| author affiliation = UNION ELECTRIC CO., WESTINGHOUSE ELECTRIC COMPANY, DIV OF CBS CORP. | | author affiliation = UNION ELECTRIC CO., WESTINGHOUSE ELECTRIC COMPANY, DIV OF CBS CORP. | ||
Latest revision as of 04:25, 16 April 2020
| ML20086M902 | |
| Person / Time | |
|---|---|
| Site: | Wolf Creek, Callaway, 05000000 |
| Issue date: | 01/24/1984 |
| From: | Lefebvre B, Stepanoric D UNION ELECTRIC CO., WESTINGHOUSE ELECTRIC COMPANY, DIV OF CBS CORP. |
| To: | |
| Shared Package | |
| ML20086M864 | List: |
| References | |
| PROC-840124, NUDOCS 8402170141 | |
| Download: ML20086M902 (200) | |
Text
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Preservice Inspection Program of Reactor Coolant System i Piping Welds for UNION ELECTRIC l COMPANY at CALLAWAY UNIT NO.1 prepared by Westinghouse 1 Nuclear Services Integration Division Pittsburgh, Pennsylvania 15230 O '< a P AD 0 82 G PDR
Preservice Inspection Program Plan es
~
For UNION ELECTRIC COMPANY Callaway Nuclear Power Station Unit No.1 l Revision 0, 1-11-84 This docunent details the proposed planned scope of examinations by West- l inghouse Inspection Service and includes: items selected for examination, ) sketches illustrating areas and identification of all items to be examined i and procedures' for examination and documentation. The proposed planned scope of examinations is based on the ASME B & PV Code Section XI,1977 Edition up to and including the Sumer 1978 Addenda. Because all of the items selected for examination are fabricated and con-structed from austenitic materials and no appropriate methodology exist in the applicable Code Section, alternative examinations in accordance with sub-paragraph IWA-2240 of Section XI will be utilized. The examinations will be conducted utilizing the procedures incorporated herein. Areas which due to materials of construction, fabrication and/or design geometry which might obscure valid recordable flaw indications will be documented. Qualification of examiners, materials and equipment will be available on site prior to the start of and during the examinations. Calibration blocks, including modifications and Quality Assurance documentation which may be re-quired shall be supplied 1,y Union Electric Company. This Program and the procedures incorporated herein, require approval by Union Electric Company and the Authorized Nuclear Inservice Inspector. Prepared By: WESTINGHOUSEELECTRJCCORPORATION W Approval:
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B. I. Lefebvre Level III Date C p ny rov : t /~#fO r f . Titie: 4w O d~~d h dom Authorized Inspecto Oh /0*N'M [0r-PDQ#fM NO h Concurre' e: Date Agency: n l
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PROCEDL'AE C0305::T SF.EET NOTE: For any coc=ent listed, there n:ust be an Action and Approval. Use cf this form should be 11=ited to substa: tial ec=snes only. [AJ46t454. d [W Procedure No. AA Il / M Rev. So. CO3NENTS: ACTION TAKEN: ACTION ACCEPTA3tE:
)-
9 9 duls 45 g om. O~iggrovedsy: - devel III - UE /ggy,
/ DMee
- .. - - _- . . - - - ..- -- -. ... . - ~ - -- . .- . -. - - - - . - - . - - -
i t INDEX TAB i ISI Certificate - Owner Certificate and Owner's Date Report. . A i i ! S uma ry . . . . . . . . . . . . . . . . . . . . . . . . . . . . ' ; i
- Examination. . . . . . . . . . . . . . . . . . . . . . . . . . C 4
Examination Results. . . . . . . . . . . . . . . . . . . . . . D Examinations Performed Other Than by Westinghouse NSID . . . . E Indications. . . . . . . . . . . . . . . . . . . . . . . . . . F 1 ! I j Certifications and Qualifications. . . . . . . . . . . . . . . G ! t 1 Examination Procedures . . . . . . ... . . . . . . . . . . . . H i i Reactor Vessel Inspection Tool Date. . . . . . . . . . . . . . I e e e--- r .-- r %-- - - - , - - -w--- + -- , - - - - . , w-, -.,, tw w.-scw-,.-,,--,,,+,,,-,ew,,,-wm= -w w . .e- r., e s w , , w m , wswe----%wp-----w- er r a. e-
UNION ELECTRIC COMPANY
< CALLAWAY NUCLEAR POWER STATION UNIT NO.1 Preservice Inspection Program I
i All items listed below are to be examined, as indicated, in accordance with the requirements of the 1977 Edition Section XI of the ASME Boiler and ! Pressure Vessel Code up to and including Sumer 1978 Addenda to the exterit practical with the access provided and the limitations of component geometry. i PROGRAM IWB-2500-1 (2) EXAMINATION _ SKETCH ITEM REFERENCE ITEM SUBJECT TO~ EXAMINATION PROCEDURE REFERENCE
, ~ Vol. ' Sur. Vis. SCP .
Steam Generators l',2,3 & 4
- 1. B5.30 Loop 1 Nozzle to Safe End 206 (1) --
1-4100
! Welds. Examine welds 4 & E 1
- 2. B5.30 Loop 2 Nozzle to Safe End 206 (1) --
1-4200 Welds. Examine welds 4 & 5
- 3. B5.30 Loop 3 Nozzle to Safe End 206 (1) --
1-4300 Welds. Examine welds 4 & 5
- 4. B5.30. Loop 4 Nozzle to Safe End 206 (1) --
1-4400 Welds. Examine welds 4 & 5 Pressure Retaining Welds in Piping B9.10 Nominal Pipe Size 4 in, and Greater
- 5. 89.11 Loop 1 Reactor Coolant Pipe. 206 (1) --
1-4100 Examine welds 2, 3, 6, 7, 8, 9, 10, 11, 12 & 13
.6. B9.11 Loop 2 Reactor Coolant Pipe. 206 (1) --
1-4200 Examine welds 2, 3, 6, 7, 8, 9, 10, 11, 12 & 13
~
7 B9.11 Loop 3 Reactor Coolant Pipe. 206 (1) --
'l-4300 Examine welds 2, 3, 6, 7, 8, 9, 10, 11, 12 & 13
- 8. B9.11 Loop 4 Reactor Coolant Pipe. 206 (1) --
1-4400
. Examine welds 2, 3, 6, 7, 8, 9, 10, 11, 12 & 13 O
w PROGRAM IWB-2500-1 EXAMINATION SKETCH
# ITEM REFERENCE ITEM SUBJECT TO EXAMINATION PROCEDURE' REFERENCE
'Vol. Sur. Vis. SCP Branch Pipe Connectior. Welds 89.30
- 9. 89.31 Loop 1 Reactor Coolant Pipe. 206 (1) -. 1-4100 Examine welds 15, 16, 17, 18, 19, 20, 21 & 22 l
- 10. 89.31 Loop 2 Reactor Coolant Pipe. 20f, (1) --
1-4200 Examine welds 15, 16, 17, 18 19, 20 & 21 *
- 11. B9.31 Loop 3 Reactor Coolant Pipe. 206 (1) --
1-4300 Examine welds 15, 16, 17, 18, 19.& 20
- 12. B9.31 Loop 4 Reactor Coolant Pine. 206 (1) -- 1-4400 Examine welds 15, 16, 17, 18, 19, 20, 21 & 22
, PROGRAM IWC-2500-1 EXAMINATION SKETCH l ITEM REFERENCE ITEM SUBJECT TO EXAMINATION PROCEDURE REFERENCE Vol . Sur. Vis. O . Boron Injection Tank
- 13. C1.20 Head Circumferential Weld 1 206 -- --
2-1200
- 14. C1.20 Head Circumferential Weld 2 206 -- --
2-1200 Notes: (1) Surface examination perfortrad by other than Westinghouse, Inspection Services. (2) Column 5 (Acceptance Standard) is not applicable to Program Plan l Ta b. ' C ' . - e i O I l r
WESTINGHOUSE ELECTRIC CORPORATION , - s
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o zu.us m rrvs om.1 - FIGURE 01 G' GLASS I i SIMILAR AND DISSIMILAR METAL ! WELDS IN PIPING LSURF. EXAM. AREA 4_g
\ \w PROFILE OF VALVE BODY,
,,,,, VESSEL NOZZLE, OR 1,, in. [ PUMP CONNECTION 7m. g A ,, /* ,,8
. I by ) 4 INNER SURFACE k NOM. PIPE SIZE LESS THAN 4 IN.
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WESTINGHOUSE ELECTRIC CORPORATION ILLUSTRATIVE ONLY FIGURE O2. =O pipe saAsca CONNECTION f
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l WESTINGHOUSE ELECTRIC CORPORATION l ru.usrurrve om.r FIGURE 03 O CLASS I Pl PE BRANCH CONNECTION l l I 1 l l
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WESTINGHOUSE ELECTRIC CORPORATION zu.=ume o= FIGURE 04' l O CLA SS I PIPE BRANCH CONNECTION 1 J3
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WESTINGHOUSE ELECTRIC CORPCRATION tu.usraxTzvs rity FIGURE 05 O CL ASS 2 VESSEL CIRCUMFERENTIAL WELDS i 1/Zin.
$ w-i A . -
SHELL-TO-HEAD " gg 9
#~0~0~0 CIRCUMFERENTIAL WELD LM .h 4
_ ,,-. P o EXAM. t t 'l lO e
-, - - y - - ,- -
f RESULTS INDEX l CLASS 1 TAB l .l.l* Reactor Vessel . . . . . . . . . . . . . . . . . . . . . . Pressurizer. . . . . . . . . . . . . . . . . . . . . . . . .l.2 , l Heat Exchanger and Steam Generator . . . . . . . . . . . . .l .3 1 Piping . . . . . . . . . . . . . . . . . . . . . . . . . . .l.4 Pumps. m. . . . . . . . . . . . . . . . . . . . . . . . . .l.5 Valves . . . . . . . . . . . . . . . . . . . . . . . . . . .l.6 CLASS 2 Pressure Ves sel s . . . . . . . . . . . . . . . . . . . . . 2.1 Piping Systems . . . . . . . . . . . . . . . . . . . . . . 2.2 Pumps. . . . . . . . . . . . . . . . . . . . .-. . . . . . 2.3 Valves . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4 Reactor Vessel Inspection tool commentary, calibration and examination data located under Tab I. ; l l 0
I EXAMINATIONS PERFORMED BY OTHER THAN WESTINGHOUSE NUCLEAR SERVICES INTEGRATION DIVISION I 4 .
___.-_...m... m__. . . . _ . . . -m . .... .m , _- - 4 - , ... _ _ m.._.= i L !O L i' , EXAMINATIONS PERFORMED BY .: i i
! OTHER THAN WESTINGHOUSE ;
i 1 1 i4UCLEAR SERVICES INTEGRATION DIVISION lQ , I 1 3 i l l l l l i l i O _ . l j.
4 4 . I i i I i. h , EXAMINATIONS PERFORMED BY 1 1 ! i i OTHER THAN WESTINGHOUSE i i u l i NUCLEAR SERVICES INTEGRATION DIVISION l 3 i I h
.1 O l l - ~ . _ _-,___.-,..._.__.-.~.;......_._-,___.._.______
WESTINGHOUSE ELECTRIC CORPORATION SCP-l-4100 LOOP 1 REACTOR COOLANT O l l l l O l
/
PBB01A STEAM GENERATOR n EBB 01A (- 11 '
% 18 o6 19 BCA-31" 1. D. L w ,
- A 8
17 21 \ 9 { BCA-27 1/2" I .D. A 16 4 15
\
12
~
BCA-29" I.D. - lj
- 2) --
REACTOR VESSEL RBB01 o
REACTOR COOLANT SYSTEM LOOP-1
\ COMPONENT COMPONENT IDENTIFICATION IDEMTIFICATION CALLAWAY COMPONENT DESCRIPTION WESTINGHOUSE 2-BB-01-F105 Steam Generator "A" Outlet 5 l l-Nozzle to 31" Elbow '
! 2-BB-01-F106 31" Elbow to 31" Pipe 6 I i 2-BB-01-S104-3 31" Pipe to 31" Elbow 7 l 2-BB-01-F108 31" Elbow to 31" Pipe 8 2-BB-01-S105-5 3" Nozzle to 31" Pipe 17 2-8B-01-S105-6 2" Nozzle to 31" Pipe NA 2-88-01-5105-4 31" Pipe to 31" Elbow 9 , 2-BB-01-F107 31" Pipe to RCP "A" Inlet 10 2-BB-01-F101 RCP "A" Outlet to 27 1/2" 11 I.D. Pipe
~
2-BB-01-S101-3 2" Nozzle to 27 1/2" I.D. NA-Pipe 2-B8-01-S101-4 21/2" Thermocouple Bo5s tv 18 27 1/2" Pipe 2-BB-01-S101-5 4" Nozzle to 27 1/2" Pipe 19 2-B8-01-S101-7 10" Nozzle to 27 1/2" Pipe 20 2-BB-01-S101-8 3" Nozzle to 27 1/2" I.D. Pipe 21 2-B8-01-S101-9 3" Nozzle to 27 1/2" I.D. Pipe 22 2-BB-01-S101-13 3" Nozzle to 3" x 1-1/2" Reducer NA 2-BB-01-S102-3 12" Nozzle on 29" I.D. Pipe 15 2-BB-01-S102-6 2 1/2" Thermowell Boss to 29" 16 I.D. Pipe 2-BB-01-S102-2 29" Pipe to 29" x 31" Elbow 3 O
l i REACTOR COOLANT SYSTEM LOOP-1 l COMPONENT COMPONENT IDENTIFICATION IDENTIFICATION CALLAWAY COMPONENT DESCRIPTICN WESTINGHOUSE 2-BB-01-F104 29" x 31" Elbow to Steam Generator 4 A Inlet Nozzle 2-BB-01-S101-2 271/2" Pipe to 271/2" Elbow 12 2-BB F102 Pipe to Safe End 13 2-RV-302-121-A Nozzle to Safe End 14
- 2-BB-01-F103 Pipe to Safe End 2 2-RV-301-121-A Nozzle to Safe End 1 4
Y e I lO 1 l 1 - __.__ __ __ - - _ . _ _ . _ _ . _ -, . - . _ . _ _ _ . _ . ~ . , . _ . _ . . . _ _ _ _ _ . . _ _ _ _ . _ . , . , . - . _ . _ . . _ _ . . . . _ _ . . , . . . - . . . _ ,
SKETCH EXAMINATION
SUMMARY
FOR t.o U2
$ PROGR AM SY. E T C H w REF. REF. UT PT VT h (SEE TAB Cl IDE NT NO. Nt NRI R1 NI NRI RI NI NRI R1 NI NRI RI REMARKS I 5
C E G e - O e l
SKETCH EXAMINATION
SUMMARY
FOR
- [\< e$ 't \,j '2 h PROGRAM SKETCH w REF REF UT PT VT ISEE TAB Cl 8 DENT NO NI NRI R8 NI NRt RI NI NRI R1 NI NRI Rt REMARKS O
C b G I s l
l SKETCH EXAMINATION
SUMMARY
FOR 0 h PROGRAM SKETCH l
= REF PEF UT PT VT h (SEE TAB C) IDENT NO. NI NRI RI NI NRI RI NI NRI RI NI NRI Rt REMARKS C ,
I s c c O l C
WCTINGHOUSE ELECTRIC CORPORATION SC P -l-420'O' LOOP 2 REACTOR COOLANT i O l l V REACTOR
~
COOLANT
\ PUMP PBB018 STEAM GENERATOR 11 f EBB 018 6
0 7 BCA-34I0,
- q A -
'4 9 17 8 h 21 y BCA-27 1/2" I.D. 16 h 5 13 14 ' BCA-29" l.D.
1 I REACTOR VESSEL RBB01 l O l
REACTOR COOLANT SYSTEM LOOP-2 1 COMPONENT COMPONENT IDENTIFICATION IDENTIFICATION CALLAWAY COMPONENT DESCRIPTION WESTINGHOUSE 2-BB-01-F205 S.G.B. Outlet Nozzle to 31" Elbow 5 2-BB-01-F206 31" Elbow to 31" Pipe 6 2-BB-01-S204-3 31" Pipe to 31" Elbow 7 2-BB-01-F208 31" Elbow to 31" Pipe 8 2-BB-01-S205-5 3" Nozzle to 31" Pipe 17 2-BB-01-S205-6 2" Nozzle to 31" Pipe NA 2-BB-01-S205-4 31" Pipe to 31" Elbow 9 2-BB-01-F207 31" Elbow to RCP "B" Inlet 10 2-BB-01-F201 RCP "B" Outlet to 27 1/2" I.D. pipe 11 2-BB-01-5201-3 2" Socket Weld Boss to 27 1/2" I.D. NA Pipe 2-BB-01-S201-4 21/2" Themocouple Boss to 271/2" 18 I.D. Pipe 2-BB-01-S201-5 4" Nozzle to 27 1/2" I.D. Pipe 19 2-BB-01-S201-7 10" Nozzle to 27 1/2" I.D. Pipe 20 2-BB-01-S201-8 3" Nozzle to 27 1/2" I.D. Pipe 21 2-BB-01-S201-15 3" Nozzle to 3" x 1 1/2" Reducer NA 2-BB-01-S201-2 27 1/2" I.D. Pipe to 27 1/2" I.D. Elbow 12 2-BB-01-S202-3 6" Nozzle to 29" I.D. Pipe 15 2-88-01-S202-4 21/2" Themowell Boss to 29" I.D. Pipe 16 2-BB-01-S202-2 29" Pipe to 29" x 31" Elbow 3 2-BB-01-F204 29" x 31" Elbow to Steam Generator B 4 Inlet Nozzle 2-BB-01-F202 Pipe to Safe End 13 2-RV-302-121-B Nozzle to Safe End 14 2-BB-01-F203 Pipe to Safe End 2 2-RV-301-121-B Nozzle to Safe End 1 1 1 O i
. - - , . . ._v . - ___
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SKETCH EXAMINATION
SUMMARY
FOR 1
'):3-2 h PROGRAM SKETCH w REF REF. UT PT VT f
C (SEE TAB C3 IDENT NO. NI NRI Rt NI NRI R1 NI NRI R1 NI NRI RI REMARKS I C In p l l l 1 l e
'-~v - - -s w m -e _ _ _ , , , ,
SKETCH EXAMINATION
SUMMARY
FOR 0 i G
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b 3 h PROGRAM SKETCH w REF. REF UT PT VT f9 ISEE TA8 C) IDENT. NO NI NRI RI NI NRI Ri NI NRI RI NI NRI Rt REMARKS G E G k 4 m O
SKETCH EXAMINATION
SUMMARY
FOR S G l G \ 2 h PROGRAM SKETCH
- REF. REF. UT #T VT f9 ISEE TAB C) IDE NT. NO NI NRI R1 NI NRI RI NI NRI Rt NI NRI R1 REMARKS i
G l i! O i i i i ( i
= .a ,
e e
WESTINGHOUSE ELECTRIC CORPORATION SC P-l-43OO LOOP 3 REACTOR COOLANT O 1 l l O V REACTOR l v c="T , STEAM GENERATOR PBB01C EBB 01C l . 5 18 k 20 BCA-31" I .D. k7. 8 r_ 17 ' 9 3 BCA-27 1/2" 1.D. 6 - W 12 15 BCA-29" I.D. L af 2) REACTOR VESSEL RBB01 O e _ _ _
- _-- - v - , - - .----e -.. e -- --m+we-r .Am4+ecw------+v-tt-W n'ew'++-T'-
1 l l REACTOR COOLANT SYSTEM LOOP-3 11 COMPONENT COMPONENT IDENTIFICATION IDENTIFICATION
- CALLAWAY COMPONENT DESCRIPTION WESTINGHOUSE 2-BB-01-F305 S.G.C. Outlet Nozzle to 31" I.D.
5 ' Elbow 2-38-01-F306 31" Elbow to 31" I.D. Pipe 6 l 2-BB-01-S304-3 31" I.D. Pipe to 31" I.D. Elbow 7 2-BB-01-F308 31" I.D. Elbow to 31" I.D. Pipe 8 2-BB-01-S305-5 3" Nozzle to 31" I.D. Pipe 17 2-BB-01-S305-6 2" Nozzle to 31" I.D. Pipe NA j 2-BB-01-S305-4 31" I.D. Pipe to 31" I.D. Elbow 9 1 2-BB-01-F307 31" I.D. Elbow to RCP "C" Inlet 10 2-CB-01-F301 RCP "C" Outlet to 27 1/2" I.D. Pipe 11 2-63-01-S301-3 2" Socket Weld Boss to 27 1/2" Pipe NA 2-BB-01-S301-4 21/2" Thennocouple Boss to 271/2" 18 Pipe-2-BB-01-S301-5 3" Nozzle to 27 1/2" I.D. Pipe 20-2-BB-01-S301-9 3" Nozzle to 3" x-1 1/2" Reducer NA 2-BB-01-S301-6 10" Nozzle to 27 1/2" I.D. Pipe 19 2-BB-01-S301-2 27 1/2" I.D. Pipe to 27 1/2" I.D. Elbow 12 2-BB-01-S302-3 6" Nozzle to 29" I.D. Pipe 15 2-BB-01-5202-6 , 2 1/2" Thermocouple Boss-to 29" I.D. 16 Pipe 2-BB-01-S302-2 29" Pipe to 31" x 29" Elbow 3 2-BB-01-F304 31" x 29" Elbow to Steam Generator "C" 4 Inlet Nozzle 2-BB-01-F302 Pipe to Safe End' 13 2-RV-302-121-C Nozzle to Safe End 14 2-88-01-F303 Pipe to Safe End 2 2-RV-301-121-C Nozzle to Safe End 1 l 1 4 ,
SKETCH EXAMINATION
SUMMARY
FOR i E
' e w
I h PROGRAM SKETCH w REF REF. UT PT vt w g (SEE TA8 C) IDENT. NO. NI NR1 Rt NI NRI RI NI NRI RI NI NRI RI REMARKS e G G. , w I l l
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SKETCH EXAMINATION
SUMMARY
FOft f p :I h PROGR AM SKETCH
- REF. REF. UT PT VT f
O ISEE TAB C) IDENT NO. NI NRI RI NI NRI R1 NI NRI Rt NI NRI Rt REMARKS i e i. s e a.
SXETCH EXAMINATION
SUMMARY
FOR t003 w I PROGRAM SKETCH h m REF REF. UT PT VT f O ISEE TAB C) IDENT NO. NI NRI RI Ni NRI Rt NI NRI R1 NI NRI RI P E M AT,KS I
=
n O . l l , w il
WESTINGHOUSE ELECTRIC CORPORATION l O LOOP 4 REACTOR COOLA I l UREACTOR STEAM GENERATOR 8010 EBB 010 11 I 6 2 O BCA-31" I .D. 7
/ m ,
-- 1 ' '4 g 18 T
^
BCA-27 1/2" I.D. 1 6 12 13 t BCA-29" I.D. 14
~
2 1 REACTOR VESSEL RBB01 1 l O I .__ _. _ - _ . _ - ._ . . _ _ _ _ . . _ _ . _ . . . _ _ . _ _ . . _ _ . . _ , _ . - . . .
[ j REACTOR COOLANT SYSTEM LOOP-4 S COMP 0NENT COMPONENT IDENTIFICATION IDENTIFICATION CAlLAWAY COMPONENT DESCRIPTION WESTINGH005E 2-BB-01-F404 31" x 29" Elbow to Steam Generator 4 "D" Inlet Nozzle 2-BB-01-F405 S.G.D. Outlet Nozzle to 31" I.D. 5 Elbow 2-BB-01-F406 31" I.D. Elbow to 31" I.D. Pipe 6 2-BB-01-S404-3 31" 1.D. Pipe to 31" I.D. Elbow 7 2-BB-01-F408 31" I.D. Elbow to 31" I.D. Pipe 8 2-BB-01-S405-5 3" Nozzle to 31" I.D. Pipe 18 2-BB-01-S405-6 2" Nozzle to 31" I.D. Pipe NA 2-BB-01-S405-4 31" I.D. Pipe to 31" I.D. Elbow 9
, 2-BB-01-F407 31" I.D. Elbow to RCP "D" Inlet 10 2-BB-01-F401 RCP "D" Outlet to 27 1/2" I.D. Pipe 11 2-BB-01-S401-3 2" Socket Weld Boss to 27 1/2" I.D. NA 1
Pipe 2-BB-01-S401-4 2 1/2" Thermocouple Boss to 27 1/2" 19 . j I.D. Pipe I 2-BB-01-S401-5 3" Nozzle to 27 1/2" I.D. Pipe 20 j 2-BB-01-S401-7 10" Nozzle to 27 1/2" I.D. Pipe 21 2-BB-01-S401-6 3" Nozzle to 27 1/2" I.D. Pipe 22 2-BB-01-S401-10 3" Nozzle to 3" x 1 1/2" Reducer NA 2-BB-01-S401-2 27 1/2" I.D. Pipe to 271/2" I.D. Elbow 12 2-BB-01-S402-3 14" Nozzle to 29" I.D. Pipe 15 2-BB-01-S402-5 2 1/2" Thermocouple Boss to 29" I.D. 17. Pipe 2-BB-01-S402-4 12" Nozzle to 29" I.D. Pipe 16 2-BB-01-S402-2 29" I.D. Pipe to 29" x 31" Elbow 3 2-BB-01-F402 Pipe-to Safe End 13 2-RV-302-121-D Nozzle to Safe End 14 2-BB-01-F403 Pipe to Safe End 2 2-RV-301-121-0 Nozzle to Safe End 1 O s
SKCTCH EXAMINATION
SUMMARY
FOft rv O! $ PROGRAM SKETCH w REF REF. UT PT VT f9 ISEE TAB C) IDENT NO. NI NRt Al NI NRI RI NI NRI RI NI NRI RI REMARKS 5 2 l C I s O O
SattTCH EXAMINATION
SUMMARY
FOR 4 l
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PROGRAM REF. SKETCH REF UT PT VT f iSEE TAB C) IDENT NO NI NRt R6 NI NRI RI NI NRt Rt NI NRt Rt REMARKS E i 1 s t O Y j
SXETCH EXAMINATION
SUMMARY
FOR e. _.O PROGRAM SKETCH { REF. REF UT PT VT
]
ISEE TAB Cl IDENT NO NI NRI RI NI NRI i.1 NI NRI Al NI NRI R1 R E PA AR KS C E 3 i i 1
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WESTINGHOUSE ELECTRIC CORPORATION l ILLUSTRATIVE OrlLY SC P-2-12OO ! BORON INJECTION j
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SUMMARY
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SUMMARY
FOR n O PROGRAM SKETCH i
- REF REF UT PT VT f9 tSEE TAB Cl IDENT NO NI NRI RI NI NRI RI NI NRI Rt NI NRI Rt REMARKS 2
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SUMMARY
OF RECORDED INDICATIONS UTILITY SKETCH METHOD / ITEM IDENTIFICATION DISPOSITION REFERENCE VOLUMETRIC SURFACE VISUAL EVALUATION ACCEPT CommECT Mo** I T o m REFERENCE . t [~'N) h d. [ e 1. NOT ACCEPTABLE
- 2. ACCEPT ABLE
- 6. ACCEPTANCE LIMITS NOT SPECIFIC
- 7. OUTSIDE E X AMIN ATION ZONE VMENOATIONS RECT A )
\ 3. NOT SE RVICE INDUCE D 8. FOR IN FORM ATION ONLY b.. F URTHE R INVESTIG ATION
\ '/ 4. UNDER INVESTIGATION 9. MORE PREP. REQUIRED C. FUTURE MONITORING
- 5. PRIOR EXISTING 10. N/ A - NOT APPLICABLE O. SUPPLEMENTARY E X AMIN ATION NOTE: UTILITY MUST REVIEW ALL QD EVALUATIONS TO DETERMINE NECESSARY DISPOSITION
@/COORDJDESIGNEE DATE FOR UTILITY DATE FEE.M 48494A
(n)
SUMMARY
OF RECORDED INDICATIONS UTILITY SKETCH METHOD / ITEM IDENTIFICATION DISPOSITION REFERENCE VOLUMETRIC SURFACE VISUAL E VA LUATIO N acca,v connecy womrom REFERENCE
/~
.{ I V
,/" N e 1. NOT ACCEPT ABLE 6. ACCEPT ANCE LIMITS NOT SPECIFIC R VM E N D ATIONS / ! 2. ACCEPT ABLE 7. OUTSIDE E X AMIN ATION ZONE MTIE CT l 3. NOT SE RVICE INDUCE D 8. FOR IP4 FORM ATION ONLY B., FURTMER INVEST;G ATION 'sj/ 4. UNDE R INVESTIGATION 9. MORE PREP. REQUIRF D C. FUTURE MONITORING
- 5. PRIOR E XISTING 10. N/A - NOT APPLICABLE D. SUPPLEMENTARY E X AMIN ATION NOTE. UTILITY MUST REVIEW ALL @ EVALUATIONS TO DETERMINE NECESSARY DISPOSITION l l
@/COORD./ DESIGN EE DATE FOR UTILITY DATE I l
P!RM 48494A
} %
I'Nj
SUMMARY
OF RECORDED INDICATIONS UTIUTY SKETCH METHOD / ITEM IDENTIFICATION DISPOSITION REFERENCE VOLUMETRIC SURFACE VIS L' A L E VA LU ATION accter conatet uoNiton REFERENCE V['s es
/ e1. NOT ACCEPTABLE 6. ACCEPTANCE LIMITS NOT SPECIFIC RE COVVE N D ATIONE % f' 2. ACCEPT ABLE 7. OUTSIDE E X AMIN ATION 20NE A. GQRRECT Ns 3. NOT SE RVICE INDUCE D 8. FOR INFORMATICN ONLY 8. FURTHE R INVESTIG ATION
- 4. UNDE R INVESTIGATION 9. MORE PREP. REQUIRED C. FUTURE MONITORtNG
- 5. PRIOR EXISTING 10. N/A - NOT APPLICABLE D. SUPPLEMENTARY EX AMINATION NOTE. UTILITY MUST REVIEW ALL @ EVALUATIONS TO DETERMINE NECESSARY OlSPOSITION
@/COORDJD ESIGN EE DATE FOR UTILITY DATE P"dM 40494A
l vj+h. !O Ex pination Personnel ASNT-TC-1A Level U/T P/T V/T ' " M/T M.W. BLEW II II II II W.A. CREWE T T I T J.D. FUNYAK T T I II P.W. MICHELSON II II II II T.R. SWARTZ ' I I T T C.W. THOMPSON II II - II 4 9 I O
*T-Trainee .
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NSID.PA 1037C WESTINGHOUSE ELECTRIC CORPORATION j NUCLEAR SERVICES INTEGRATION DIVISION NDE CERTIFICATION RECORD 1.,Name: M. W. Blew. SSN 162-48-4468 ASME BPVC III X ASME BPVC XI
- 2. Level (s) of Certificatiert: .
Method-Level Recert Date Expiration Date Original Cert. Date
- UT-II' N/A -
12/22/85 12/22/82 PT-II N/A- 12/22/85 12/22/82 MT-II N/A. 12/22/85 12/22/82 .
- 3. Education and Experience:
Graduited Elizabethtown Area H.S., 1973 More than two years NDE ex'perience on UT, PT, MT a'nd VT. ,
- 4. Statement of Training: -
O Graduated Spartan School of Aeronautics, DK,1980 (NDE Training) UT: 120 hrs., MT: 20 hrs., PT: 20 hrs. UT: Virginia Corporation, 40 hrs., 4/3/81
- 5. Physical Examination Record Attached: Yes y No
- 6. Actual Grade (s) and Percentile Weights for Examinations:
ComD. Examination Method G'eneral x wt. Specific x wt. Practical : wt. Grade Date UT 82.5 x .4 95 x .3 100 x .3 9m 12/21 - ??"/82 PT 87.5 x .4 90 x .3 100 x .3 92% 12/20 - 22182 MT 77.5 x .4 85 x .3 - 97 x .3 85_.6% 12/20 - 22/82
- 7. Certification Limitation: None NDELevelIIIExaminer Y .
NSD NSID PA 1037C 3 s s' WESTINGHOUSE ELECTRIC CORPORATION NUCLEAR SERVICES INTEGRATION DIVISION NDE CERTIFICATION RECORD M. W. Blew
- 1. Name: SSN 162-48-4468 ASME BPVC III X ASME BPVC XI
- 2. Level (s) of Certification
- Method-Level Recert Date Exoiration Date Orioinal Cert. Date VT-1/2/3/4-II N/A . 6/13/86 6/13/83
- 3. Education and Experience:
Graduated Elizabethtown Area High School, PA,1973 More than two years NDE experience. Certified Level II in MT, PT and UT Statement of Training: 4 O. . W NDETI: Visual Training Course, NDE-219, 6/10/83, 40 hours VCR: Visual Testing, 12/23/80, 12 hours
- 5. Physical Examination Record Attached: Yes y No ,
- 6. Actual Grade (s) and Percentile Weights for Examinations:
Como. Examination Method General x wt. Specific x wt. Practical x wt. Grade Date VT-1/2/3/4 89 x ,33 _ 88 x .33 94 x .33 90.3% 6/10/83 - I
- 7. Certification Limitation: None l
Certified by: b'* () . Ao1teveiIIIExam4ner
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l NDE PERSONNEL VISION TEST REPORT ponerasaea o . - --
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WESTINGHOUSE ELECTRIC CORPORATION WATER REACTOR DIVISIONS (WRD) NAME Michael Blew / /55 GATDF01RTM All applicants for NDE Certification are required to pass a vision test within thirty days of original certification testing. Personnel are required
' ~
t:p have an annual vision examination. Examinatien shall be conducted by @ Medical Departrnent or qualified persons designated by sarne. 7ination conducted shallinclude the following:
' Natural or corrected near distance acuity in at.least.one eye such that the applica.it is ceceble of reading J1 iwtters on the standard Jasear's test type chart for near vision, or equivalent. The ability to perceive an Ortho Reter Number Tea (10) test pattern or Titmas Snellen Test
~
Equivalents of 14/14 shall also be acceptabla. , ,
- 2. The ability to distinguish between colors when required by work (PT, MT, UT, etc.)
DATE OF EXAMINATION /)-/f-83 AP7LICANTS SIGNATURE CORRECTIVE LENSES REQUIRED O YEs s 2a No ACCEPTABLE fEs O NO
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T NSD l , NSID.PA 1037C f l O WESTINGHOUSE ELECTRIC CORPORATION NUCLEAR SERVICES INTEGRATION DIVISION NDE CERTIFICATION RECORD W. A. Crewe 1.' Name: SSN 191-42-0293 ASMEBPVCili X ASME BFi'C XI
- 2. Level (s) of Certification.i Method-Level Recert Date Excira, tion date dricinai Cert. Date
- UT-Trainee N/A .
7/18/86 i/18/83
- 3. Education and Experiencei Graduated Apollo Ridge High Schooi', Spring Church, PA, i9)i t .
Limited experience in UT
~
4 Statement of Trainingi , , W NDETI, UT Training, 80 hours, 4/22/83
~
- 5. Physical Examination Record Attached.: Yes X No. .
- 6. Actual Grade (s) and Percentile Weights for Examinations:
Como. Examination Method General x wt. Specific x wt. Practical x wt. Grade Date UT 82.5 x .3 75 x .3 85 x .4 - 81% 7/12-15/83
- 7. Certification Limitation: None ,
Certified by: NELevelIIIExaminer t .. +-.
W" NSD , NSID PA 1037C G WESTINGHOUSE ELECTRIC CORPORATION NUCLEAR SERVICES INTEGRATION DIVISION
- NDE CERTIFICATION RECORD l
W. A. Crewe
- 1. Name: SSN 191-42-0293 ASME BPVC III X ASME BPVC XI l 26 Level (s) of Certification.:
Method-Level Recert Date Exciration Date Orioinal Cert. Date MT-Trainaa N/A 7/18/86 7/18/83
- 3. Education and $xperiencei GNduated Apollo Ridge High School, Si: ring Church,.PA,1971 Limited MT experience 45 Statement of Training: , , , , ,
W NDETI, MT Training, 40 hours, 2/11/83
- 5. Physical Examination Record Attachedi Yes X No
- 6. Actual Grade (s) and Percentile Weights for Examinations:
Como. Examination Method General x wt. Specific x wt. Practical' x wt. Grade Date MT 90 x .3 81. 5 x . 3 80 x .4 ___- 83.7% 7/12-15/83
- 7. Certification L-imitation: None .
i . Certified by: NDEYevelIIIExaminer
. . .~
i W NSD , NSID PA 1037C WESTINGHOUSE ELECTRIC CORPORATION tiUCLEAR SERVICES INTEGRATION DIVISION NDE CERTIFICATION RECORD W. A. Crewe '
- 1. Name: SSN 191-42-0293 ASME BPVC III X ASME BPVC XI
- 2. Level (s) of Certification.:
Method-Level Recert Date Exoiration Date Oricinal Cert. Date .. .. . . PT-Trainee N/A . 7/18/86 7/18/83
- 3. Education and Experience:
Graduated Apollo Ridge High School, Spring Church, PA,1971 ~ Limited experience in PT Statement of Training: 4 - W NDETI, PT Training, 40 hours, 5/13/83
- 5. Phy:;ical Examination Record Attached: Yes X No
- 6. Actual Grade (s) and Percentile Weights for Examinations:
Comp. Examination Method General x wt. Specific x wt. Practical x wt. Grade Date PT 90 x .3 100 x . 3 90 x .4 - _93% 7/12-15/81
- 7. Certification Limitation: None s
Certified by: C'SC NDE Level III Examiner t .- O .-
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MSID PA 1037C 1 (,, WESTINGHOUSE ELECTRIC CORPORATION NUCLEAR SERVICES INTEGRATION DIVISION NDE CERTIFICATION RECORD , W. A. Crewe
- 1. Name: SSN 181-42-0293 ASME BPVC III X ASME BPVC XI
- 2. Level (s) of Certification-Method-Level Recert Date Exoiration Date Original Cert. Date
.- -.. VI-1/2/3/4-I N/A . 7/18/86 7/18/83
- 3. Education and Experience:
Graduated Apollo Ridge High School, Spring Church, PA,1971
.. Approximately 3 years VT experience
- 4. Statement of Training: -
O W NDETI, VT Training, 40 hours, 6/10/83
- 5. Physical Examination Record Attached: Yes X No
- 6. Actual Grade (s) and Percentile Weights for Examinations:
Comp. Examination Method deneral x wt. Specific x wt. Practical x wt. Grade Date 88 x .33 85 x .33 92 x .33 - 88.3% 6/10/83 - VT-lL213L4
- 7. Certification Limitation: None ,
C,AL[g Certified by: TC ()
- NDE Level III Examiner 6
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i ( / O DE PERSONNEL VISION TEST REPORT su asasa p , WESTINGHOUSE ELECTRIC CORPORATION WATER REACTOR DIVISIONS (WMD) aME DATEOPsinTH Wayne A. Crewe 11-15-53 li applicants fer NDE Certification are required to pass a vision test within thirty days of original certification testing. Personnel are required o have an annual vision examination.
=aminati:n shall be conducted by @ Medical Department or qualified persons designated by same.
ximi. nation conducted shallincluda the following: 1[ \.;ral or corrected near distance acuity in at least one eye such that the app!! cant is capable of reading J11etters on the standard Jaegar's V type chart for near vision, or equivalent. The abil!ty to perceive an Ortho Rater Number Ten (10) test pattern or Titmas Snellen Test uivalents of 14/14 shall also be acceptable.
- 2. The abihty to distinguish between colors when required by work (PT, MT, UT, etc.) -
ATE on ExAuiNArioN July 7, 1983 _
'P7LICANT'S SICNATURE /,y //j g
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- CARECTIVE LENSES 4EQUIREo O VEs
'MM Id NO
'CCEPTABLE 4 s O NO _
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Wayne W. Crewe , Social Security Number 101-a?-npaa , was administerad an eye examination for far distance acuity at a distance of twenty (20) feet. - DATE OF EXAMINATION Julv 7_ lon1
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ves O coaatcrive 'iNses atestato NO ACCEPTABLE V YES NO I i j y MEDICAL EXAMINER DATE 4 e s 3.!: ~ , l
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i ( ( !O NSID PA 1037C t WESTINGHOUSE ELECTRIC CORPORATION . NUCLEAR SERVICES INTEGRATION DIVISION
. NDE CERTIFICATION RECORD
, J. D. Funyak
- 1. Name: SSN 190-42-2224 ASE BPVC III X ASME BPVC XI 4
- 2. Level (s) of Certification.: .
- - Method-L'evel Recert Date, Exoiration Date Oricinal Cert. Oate UT-Trainee. N/A . 1/09/87 1/09/84 MT-II N/A 1/09/87 1/09/84 .
PT-Trainee . N/A . 1/09/87 1/09/84 VT-1/2/3/4 -I : N/A 12/09/86 1/09/80
- 3. Education and Experience: '
Graduated Scott H.S.,1974 -
. NDE experie~nce up to June 1983: MT, more than 1,000 hours; UT, 240 hours; VT, 2,576 hours .
' ' '~
4 Statement ofl Training: -
-W NDETI: UT, 11/11'/83, 80 hours; PT, 10/07/83, 40 hours; MT,10/14/83, 40 hours; VT-1/2/3/4,12/09/83, 40 hours; Welding Inspection, 10/21/83 40 hours-USS Corp . MT 9/IS/82 20 hours
- 5. Physical 1*xamina, tion Reco,rd Attached: Yes y No
- 6. Actual Grade (s) and Percentile Weights for Examinations:
Como. Examination
- Method General x wt. Specific x wt. Practical x wt. Grade Date 100 x .3 100 x .3 98 x .4 UT 99.2% 1/4-6/84 MT 85 x .4 95 x .3 100 x .3 92.5% 1/4-5/84 PT 87.5'x .3 95 x .3 95 x .4 3 1% 1/4-5/84 VT-1/2/3/4 93.3 v 1/3 25.3 x'1/3 93 x 1/3 M 12/09/83
- 7. Certification timitation: None f
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WESTINGHOUSE ELECTRIC CORPORATION i WATER REACTOR DIVISIONS OVRO) NAME Joseph D. Funyak oAEO5#tY( All applicants for NDE Certification are required to pass a vision test within thirty days of original certification testing. Personnel are required 13 have an annual vision examination. Examination shall be conducted by @ Medical Department or qualified persons dessgnated by same. Er mination cortducted shallinclude the following:
' Natural or corrected near distance acuity in at least one eye such that the applicant is capable of reading J1 letters on the standard Jaeger's test type chart for near vision, or equivalent. The ability to perceive an Ortho Rater Number Ten (10) test pottern or Titmas Snellen Test E uivalents of 14/14 shall also be acceptable.
- 2. The ability to distinguish between colors when required by work (PT, MT, UT, etc.) '
DATE OF EXAMINATION "j d gpy ]2, ]gg4 APPLICANT'S $1GNATURE g,4jf jtpf
= m , m EN,E, REQUti:ED C YES u-rJNO ACCEPTABLE [YEs O NO s 01/12/84 MEDICAL EX AMINER DATE O
i WESTINGHOUSE ELECTRIC CORPORATION NSID SUPPORT SERVICE NOE VISION EXAMINATION Joseph 0 Funyak , Social Security Number 190-42-2224 , was administered an eye examination for far distance acuity at a distance of twenty (20) feet. DATE OF EXAMINATION January 12, 1984 CORRECTIVE LENSES REQUIRED YES NO ACCEPTABLE YES _. NO
# 01/12/84 MEDICAL EXAMINER DATE ;
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WESTINGHOUSE ELECTRIC CORPORATION NUCLEAR SERVICE DT. VISION' NDE CERTIFICATION RECORD
- 1. Name:
P. W. Michelson, SSN 473-54-0438 [ASMESPVCIII: [ ASME BPVC XI 4
- 2. Level (s) of Certification:
Recert. Date Expiration Date Original Cert. Date Method-Leve_1 8-13-85 9-13-82 UT-II N/A MT-II 8-13-85 8-13-82 N/A 8-13-85 8-13-82 PT-II N/A f 23 . Education and Experience: - Graduated Buffalo Lake H.S.,1975. Approximately 3 years experience on UT/NT/PT.
- 4. Statement of Training: ._ . .
2- NDT Training from Hutchinson AVTI,1979: UT : 354 hrs. - MT: 105 hrs. PT: 105 Hrs.
~5. Physical Examination Record Attached: Yes X No
- 6. Actual Grade (s) and Percentile Weights for Examinations:
PRACTICAL x WT. COMP. GRADE EXAM. DATE METHOD GENERAL x WT. SPECIFIC x WT. 97.5 x .4 100 x .3 90 x .3 96% g.13-82 i PT 95 x .3 9U x .4 WI.3k g_13 82 MT 90 x .4 90 x .3 97% 8-13-82 UT 100 x .4 100 x .3 None.
, 7. Certification Limitation:
Note: Social Security Number added October 3,1983. Certified By: MDTLevelIIIExaminer O 'I
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NSD - NSID PA 1037C () . WESTINGHOUSE ELECTRIC CORPORATION NUCLEAR SERVICES INTEGRATION DIVISION NDE CERTIFICATION RECORD
- 1. Name: P. W. Michelson. SSN 473-54-0438 ASME BPVC IfI X ASME BPVC XI
- 2. Level (s) of Certification-Method-Level Recert Date Exp ration Date Original Cert. Date VT1/2/3/4-II N/A -
2/07/86- 2/07/83 . 3. Education and Experience: . Graduated Buffalo Lake H.S. ,- 1975--- ----- -- - --- -- -- NDE and visual welding inspection experience since 4/78,'approximately 4 years. Certified NDE Level II on UT, PT and MT. Statement of Training: 4 - () W NDETI, Visual Examination on VT-1, VT-2, VT-3 and VT-4, 2/04/83, 32 hrs.
- 5. Physical Examination Record Attached: Yes X No 6 Actual Grade (s) and Percentilt Weights for Examinations:
Comp. Examination Method General x wt. Specific x wt. Practical x wt. Grade Date VT 84 x .33 88 x .33 86 x .33 JUDL_ 2/04/83 -
- 7. Certification Limitation: None
- 8. Remark: Written examination covers all four methods.
Certified by: r () NDdLevelIIIExaminer ,
C_ I NDE PERSONNEL VISION TEST REPORT POKWA5363 o .
- WESTINGHOUSE ELECTRIC CORPORATION WATER REACTOR DIVISIONS (WROI
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Paul W. Michelson d}'8ff$"[" 1 Ai: applicants for NDE Certification are required to pees a vWon test within thirty days of original sortification testing. Personrol are required to have an annual vision examination. Exarnination shall be conducted by @ Medical Oopartenent or qualified persons designated by same. Examination cortJucted shall include the following: C Natural orforcorrected test type chart near vision, or equivalent. near distance The ability to perceive acuityanin atRater Ortho least one Number Ten eye (10) test such pattern that inSnellen or Titmos appliennt Test is cap E uivalects of 14/14 shall also be acceptable.
- 2. The ability to distinguish between colors when required by work (PT, MT, UT, etc.)
DATE OF EXAMINATION [6 [ ' f f APFt.lCANT'S SIGNATURE CORRECTIVE LENSES REQUIRED O YEs- 0 ACCEPTA8LE YEs O NO L
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WESTINGHOUSE ELECTRIC CORPORATION
-J NSID SUPPORT SERVICE
., ,e. NDE VISION EXAMINATION 5:
o Paul W. Michelson 473-54-0438
. S uial Suurity N e er ,
was administered an eye examination for far distance acuity at a distance of twenty (20) feet. DATE OF EXAMINATION _ CORRECTIVE LENSES REQUIRED YES NO-ACCEPTABLE YES NO
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- 1. Name: SSN: 180-26-0196 ASME SPVC III X ASME SPVC XI
- 2. Level (s) of Certification.:
Method-Level Recert Date Expiration'6 ate Original Cert. Date UT-1 N/A 10/24/86 10/24/83 MT-Trainee 10/24/83 10/24/8L 12/23/82 PT-1 N/A 12/23/85 10/24/83
- 3. Education and Experience:
Graduated Jeannette High School, PA, 1952 NDE experience up .to 10/83: PT - 219 hours, UT - 770 hours, MT - limited O 4. Statement of Training: PT: W NDETI, 40 hours,10/08/82 MT: 7 NDETI, 40 hours, 10/15/82 UT: U_ NDETI, 80 hours, 8/27/82 ,
- 5. Physical Examination Record Attached: Yes X No
- 6. Actual Grade (s) and Percentile Weignts for Examinations:
Comp. Examination . Method General x wt. Specific x wt. Practical x wt., Grade Date l UT 80 x .3 95 x .3 80 x .4 84.5% 10/21-24/83 I itT 70 x .3 95 x .3 80 x .4 81.5% 10/21-24/83 PT 87.5 x .3 85 x .3 86 x .4 86.1% 12/20-23/83
- 7. Certification Limitation: None f
r4 O Certified by: M_ \ NELev.e1IIIExaminer
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.,- NUCLEAR SERVICES INTEGRATION OIVISION ~
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NDE CERTIFICATION RECORD.
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- 1.
- Name: SSN 180-26-0196 ASIE SPVC III x ASME BPVC XI l 2. Level (s) of Certification.: < -
Method 4evel Recert Data . _Exoiration Data Oricinal Cert. Date VT-1/2/3/4-Trainee N/A 6/13/86 6/11/R3 .
- 3. Education and Experience:
Graduated Jeannette H.S., PA, 1952 -
- A
. 1pproximate.ly g :.o .; two months NDE experience.
Statement of Training: 4. W NDETI Visual Training Course NDE-219. 6/10/83, 40 hours E NDETI Visual Weld Inspection. Course, 10/01/82, 40 hours
. . Physical Examination Record Attached: Yes x No
- 6. Actual Grade (s) and Pen:entile Weights for Examinations:
Comp. Examination Method General x wt. Specific x wt. P3tical x wt. Grade Date _ VT-1/2/3/4 83 x .33 82 x .33 89 x .33 - 84.7% 6/10/83
- 7. Certification Limitation: None *
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Certified by: - - Yd G.a ' .:. - .T - NDYLavelIIIE~xaminer
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. NSID PA 1037C WESTINGHOUSE ELECTRIC CORPORATION NUCLEAR SERVICES INTEGRATION DIVISION .
NDE CERTIFICATION RECORD
- 1. Name: T. R. Swartz, SSN 180-26-0196 ASME BPVC III X ASME BPVC XI
- 2. Level (s) of Certification.:
Method-Level Recert Date Exoiration Date Oriainal Cert. Date
~ --
PT - Trainee N/A 12/23/85 12/23/82 MT - Trainee N/A ' 12/23/85 12/23/82 UT - Trainee N/A __ 12/23/85 12/23/82
- 3. Education and Experience:
Graduated Jeannette H.S., PA, 1952 Limited NDE experience. C 4. Statement of Training: . PT: W NDETI, 40 hrs.,10/08/82 MT: 7 NDETI, 40 hrs. ,10/15/82
~
UT: W NDETI, 80 hrs., 8/27/82
- 5. Physical Examination Record Attached: Yes X No
- 6. Actual Grade (s) and Percentile Weights for Examinations:
Comp. Examination Method General x wt. Specific x wt. Practical x wt. Grade Date PT 87.5 x 3 85 x .3 36 x .4 86.15% 12/20 - 23/82 MT (Note) (Note) 86 x .4 (Note) 12/23/82 UT (Note) (Note) 74 x .4 M 12/23/82
- 7. Certification Limitation: None
- 8. Note: Mr. Swartz has r.;t completea his written examinations.
l Certified by: MELevelIIIExaminer
4 i i l NQE PERSONNEL VISION TEST REPORT PCAM $6262 o
- WESTINGHOUSE CLECTRIC CORPORATION WATER REACTOR DivlSIONS IWMD)
NAME oATEOpetRTH Theodore R. Swartz 09-06-34 All applicants for NDE Certification are required to pass a vision test within thirty days of original certification testing. Personnel are required tihave an annual vision examination. Examination shall be conducted by @ Medical Department or qualified persons designated by same. qination conducted shall include the following: Natural or corrected near distance aculty in at least one eye such that the applicant is capable of reading J1 letters on the standard Jaegar's test type chart for near vision, or equivalent. The ability to perceive an Ortho Mater Number Ten (10) test pattern or Titmas Snellen Test Equivalents of 14/14 shall also be acceptable. '
- 2. The ability to distinguish between colors when required by work (PT, MT, UT, etc.)
DATE OF EXAMINATION December 21, 1983 , APFUCANT'S SIGNATURE A k!$0fnSE""' hs O NO . ACCEPTA8t.E - O NO
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O' WESTINGHOUSE ELECTRIC CORPORATION NSID SUPPORT SERVICE NOE VISION EXAMINATION Theodore R. Swartz , Social Security Number 180-26-0196 , was administered an eye examination for far distance acuity at a distance of twenty (20) feet. l OATE OF EXAMINATION December 21, 1983 CORRECTIVE LENSES REQUIRED YES .__ V NO ACCEPTABLE ES NO
- MEDICAL' EXAMINER 0 ATE
r l O OE PERSONNEL VISION TEST REPORT
- one ss2s2 o WESTINGHOUSE ELECTRIC CORPORATION WATER REACTOR DivislONE (WRD)
\"E OATEOselRTM Thompson, Clyde W. g_n_g
! applicants for NDE Certification are required to pass a vision test within thirty days of original certification testing. Personnel are requised have asi annual vissori examination.
.aminttion shall be conducted by @ Medical Department or qualified persons designated by same.
.armnation ennducted shallinclude the following: )
i Natural or corrected near distance acuity in at least one eye such that the applicant is capable of reading J1 fetters on the standard Jaegar's yt type chart for near vision. or equivalent. The ability to perceive an Ortho Rater Nurnber Ten (10) test pattern'or Titmas Snellen Test g aivalents of 14/14 shall also be acceptable.
.. ..o abihty to distinguish between colors when required by work (PT, MT, UT etc.)
,t
.TE OF EX AMINATION ,\ Juty 11, 1983
-FLICANT*$ SIGN ATURE W' ' \,[n(.. ' ,,N, a
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cQUlHED O Yes No - CEPTABLE YES CJ NQ A '7 .0,. ?3 s...n y i 1 C
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r - Or WESTINGHOUSE ELECTRIC CORPORATION , NSID SUPPORT SERVICE
. NDE VISION EXAMINATION Clyde W. Thompson 280-38-1926
. Social Security Number ,
was administered. an eye examination for far distance acuity at a distance of twenty (20) feet. DATE OF EXAMINATION July 11, 1983 CORRECTIVE LENSES REQUIRED YES Y NO ACCEPTABLE X YES NO. 0 0
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l e O . WESTINGHOUSE ELECTRIC CORPORATION , NSID SUPPORT SERVICE NDE VISION EXAMINATION Clyde W. Thompson 280-38-1926
, Social Security Number ,
was administered. an eye examination for far distance acuity at a distance of twenty (20) feet. DATE OF EXAMINATION July 11, 1983 l CO.tRECTIVE LENSES REQUIRED YES k NO ACCEPTABLE X YES NO G
, MEDICALEqiMINEP DATE 8 6
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w NSO . NSID PA 1037C r . . O WESTINGHOUSE ELECTRIC CORPORATION NUCLEAR SERVICES INTEGRATION DIVISION
- l -
N00 CERTIFICATION RECORD
' ~
C. W. Thompsor; i
- 1. Name: SSN 280-38-1926 ASME SPVC III X ASME 'BPVC XI
- 2. Level (s) of Certification.: -
I Method-Level Recert Date Exoiration Date Oriainal Cere. Oate-
~
l - PT-II N/A 7/18/86 7/18/83 , MT-II N/A _ 7/18/86 7/18/83
'UT-II N/A ,
7/18/86 7/18/83
- 3. Educatiore and. Experience:
Graduated Hilliard.Hfgh. School,0hio, 1960 More than ten years experience on UT, PT, MT, VT, RT, etc. Certified AWS CWI , 4, Statemene of Training: - Graduated Chanute AFB's NDI Training Program. More than 360 hours on PT, MT,
. UT, ET, RT, and related processes. ,
- 5. Physical Examination Record. Attached: Yes X No .
- 6. Actual Grade (s) and Percentile Weights for Examinations:
Comp. Examination Method General x we. Soccific x we. Practical x wt. Grade, Data PT 92.5 x .4 95 x .3 98 x .3 - 94.9% 7/12-15/83 MT 82.5 x .4 90 x .3 90 x .3 87% 7/12-15/83_ UT 82.5 x .4 82.5 x .3 90 x .3 84.7% 7/12-15/83
- 7. Certification Limitation: None .
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- Certified by:
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ULTRASONIC EQUIPMENT
- ,t,uy Callaway YEAR Jan.1 M4 UNIT
, MANUFACTURER MODEL SERIAL NO.
(1) Sonic Mark I 06208E (2) Sonic Mark I 07965E (3) Sonic Mark I 08683E
.(4) Sonic Mark I 791303 j
TRANS MNPG. TYPE S/N FREQ. SIZE TR ANS. MNFG. TYPE S/N FREQ. SIZE
- (1 ) Aerotech-Go7310A-1.0"-2.25Mhz (2) Aerotech-H04310-1.0"-2.25Mhz (3)Panametrics-P48706-1.0"-1.0Mhz (4) Panametrics-P57938-1.0"-1.0Mhz (5) Aerotech-B10276-1.0"-1.OMhz (6) Aerotech-K31337-1.0"-1.0Mhz (7) Aerotech-K31338-1.0"-1.0Mhz (8) Aerotech-K31339-1.0"-1.0Mhz O
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Y I ULTRASONIC INSTRUMENTATION DATA SHEET HORIZONTAL LINEARITY 10 - * / /
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ULTRASONIC INSTRUMENTATION DATA SHEET VERTICAL LINEARITY l
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WESTINGHOUSE NUCLEAR SERVICE DIVISION INSPECTION SERVICES INSTRUMENT LINEARITY CHECK PLANT 4 A IA/ 4 Y UNIT 1 DATE f-23-44 EXAMINER 1 PROCEDURE T S f fa 2 a> 0 LEVELII o
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( IST SIGNAL 100% 90% 80% 70% 60% 50% 40% 3r.rv. 20% 2ND SIGN AL 607o W% 40 T _? 4 % So I ,2 < % 20% /4.I io X LIMITS 2ND SIGNAL MUST BE 50% OF IST SIGNAL,WITHIN 5% FSH AMPLITUDE CONTROL LINEARITY VERIFICATION , 1 ORIGIN AL SIGNAL SIGNAL 08 CONTROL SIGNAL AMPLITUDE - AMPLITUDE CHANGE AMPLITUDE LIMITS 80% FSH -408 NO 32% 48% 80% FSH -1208 12 16 % 24 % 40% FSH +608 70 64 % -96 % 20% FSH +1208 7o - 64 % 96 % NOTE: MINUS DENOTES DECREASE IN AMPLITUDE:PLUS DEf?OTES INCREASE. Q , 1 I l e _ _ -
ULTRASONIC INSTRUMENTATION DATA SHEET HORIZONTAL LINEARITY 10
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t!LTRASONIC INSTRUMENTATION DATA SHEET VERTICAL LINEARITY
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ULTRASOhlC INSTRUMENTATION DATA SHEET ATTENUATOR/ SENSITIVITY CONTROL i l de 2 4 e a 10 12 14 16 to 20
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WESTINGHOUSE NUCLEAR SERVICE DIVISION INSPECTION SERVICES INSTRUMENT LINEARITY CHECK P' TANT CM MM RJAV uNir I~ oATE / 2 f -8'/ ExAuiNER M ' M LEVELH E PROCEcuRE /S/- m are 6 I EQUIPMENT INSTRUMENT TRANSOUCER MAKE 5e,o/c Size /. o MODEL A88 / F R EQ. 'b SERIAL NO. oMSE SERi4L NO. Go73/od COUPLANT NT#Al",#/ I ANGLE O s/m /072'/ SCREEN HEIGHT LINEARITY VERIFICATION IST SIGNAL 100% 90% 80% 70% 60% EDE 40% 30% 20% 2No SIGNAL So7o $'5'70 '070 8f4 3/% 43 2/ % /6% //'/o LIMITS 2NO SIGNAL MUST BE 50% OF 1ST SIGNAL,WITHIN 5% FSH AMPLITUDE CONTROL LINEARITY VERIFICATION ORIGINAL SIGNAL SIGNAL 08 CONTROL SIGNAL AMPLITUDE AMPLITUDE CHANGE AbPLITUDE LIMITS 80% FSH _-608 0 32% 48% 80% FSH -1208 0 7o 16 % 24 % 40% FSH +608 O 64 % -96% 20% FSH +1208 760D 64 % .96 % NOTE: M,1NUS DENOTES DECREASE IN AMPLITUDE: PLUS DENOTES INCREASE. O FORM 4595 f t , _
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______C_____-_____ - _ ~ - . - - , _ _ - - _ . ,
ULTRASONIC INSTRUMENTATION DATA SHEET ATTENUATOR/ SENSITIVITY CONTROL t dB 2 4 8 8 to 12 14 18 18 20 Amo. So So So So So So So 50 SO SO de N 24 M 28 30 32 34 38 38 @ Amo. So So so 50 50 50 So So 50 So Y d8 42 4 4 4 2 52 M M M M Amo. 60 30 So So 50 So So So 50 So INSTRUMENT: MFR. h%0 MODEL S/N O9M3F TRANSOUCER: MFR. d Ro db ' SIZE /O FREO.)*N 8 S/N OY3! TEST PERFOAMED 8Y REVIEWED BY * - LINEARITY IS: PTA8 UNACCEPTABLE DATE ! ' R EMARKS: 7a9006
WESTINGHOUSE NUCLEAR SERVICE OlVISION INSPECTION SERVICES INSTRUMENT LINEARITY CHECK Y ~ ~ PLANT bS UNIT DATE EXAMINER M PROCEDURE Al SD - f 5 -/0 Pd, 6 LEVELH i
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\ (m d8 42 44 46 48 50 52 54 56 58 60 Amo- 5t '7e S!'7e S/'7 52% 52% sts 52 % 523 52 % st% INSTRUMENT: MFR. OM O MODEL ! S/N O TRANSCUCER: MFR. SIZE !*O FREC
- S/N bO 73/04 h TEST PERFORMED BY # M- REVIEWED BY "b
\J LINEARITY 13: CEPTABLE b UNACCEPTABLE DATE ! 3 REMARKS: 749006
WESTINGHOUSE NUCLEAR SERVICE DIVISION
. INSPECTION SERVICES INSTRUMENT LINEARITY CHECK PLANT UNIT DATE 2 EXAMINER / PROCEDURE /S/ -ro /Fes. 4 LEVELII t
. EQUIPMENT INSTRUMENT TRANSDUCER MAKd bOAI C SIZE /* O MOoEL/Yl ARK I F RE O. 2.25 SERIAL NO. 79 / 5 e 3 SERi At NO. GoM/ 04 COUPLANT YAAMl 7 ANCLE b 4/a /o71h/
SCREEN HEIGHT LINEARITY VERIFICATION IST SIGN AL 100% 90% 80% 70% 60% 50% 40% 30% 20% 2ND SIGNAL 07o 457o 40 1., 3o 2.6 '2e /S fo /c 7o LIMITS 2ND SIGNAL MUST BE 50% OF 15T SIGNAL, WITHIN 5% FSH AMPLITUDE CONTROL LINEARITY VERIFICATION ORIGIN AL SIGNAL SIGNAL 08 CONTROL SIGNAL AMPLITUDE AMPLITUDE CHANGE AMPLITUDE LIMITS
- 80% FSH -608 3970 32% .48% 1 80% FSH -1208 /b O 16 % 24%
40% FSH +603 83 0 64 % 96% 20% FSH +1208 6 64 % .94 % NOTE: MINUS DENOTES DECRE ASE IN AMPLITUDE: PLUS DENOTES INCREASE. I O ' s M D Cm10___ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - . _ _ _ - _ _ _ _ - _ _ _ _
1 ULTRASONIC EQUIPMENT ! PLANT UNIT YEAR MANUFACTURER MODEL SER1 AL NO. i 4 8 1 J TRANS. MNFG. TYPE S/N FREO. SIZE TR ANS. MNFG, TYPE S/N FREQ. SIZE t 4 - i v F Omu 49939 A
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.ransducer Description .
A B i Series Gr/arntr) A ._ . - -
' ~
TRAC
- Frequency S.M' MHz Size /, n g , -
*t , S da,, ' & y' . c:.gon, e .-
; I .n
.,Mo d/ 3/4 ialNo. -
q -4 -. - i W--
- o. -
.A....' s.r.,.h. ' . n-4 i 4 y-Q Contact' Q Imersion O Nonfocused t <,
. Y .,- ~ . L g.~ ---
I . L
'.P.'- -
Water PathOaCylindrical Spherical . -p's "'WL ..
~
. .: ,1 p7 l, [%
't ;'e _ CR Connector BMC, TRACE i :
[. L ., pb. , pf,t .- J} . f. N i dj 2]},.h,T -'
- " : - g '. ,- I
'21stive Sensitivity 4.,_ r 1/$ 08 il,; 3 j j .;
j Jncrgy Setting J Impedance S "N5 - 9 __ ! " P i P L_ O ~ 'E.E TRACE . Inspector 1.d.A/ Date P-/9 -M III
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- u. . .
" sit 4, -
..~ -{:
ilJ g l. . .,s ., , . ; , y ,, , , a ' . festing Procedure
- r3..V,. N .'.W
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- p. .~ ..w~ .p . e . .Y. W . i. :l '- li".".l ~, h h e~
.-: C
- c. O ..
E %, , F , ,+.u..t..3, ' 2y':~
.The real time waveform shown in the photo above is the first return echo -
from a reflector selected with respect to transducer type. All contact .
?.r.
" 7,:g[, $ 1 twearplate) transducers are tested on a 1.0" flat steel (4340) plate while "g
.. . !5..g . .
- poxy-faced shear wave transducers are tested on a flat polymer block. Delay ;. ~.
fingertip removable (Style DFR) transducers are tested off of the tip of the 9 Jelay line. Nonfocused immersion transducers are tested in water over a flat " steel plate using a water path as specified above. Focused immersion transducers are tested the same as nonfocused transducers except that the ^'. - i
*r path used is equal to the actual focal length.
%..r:
~ -
( :- : . Using an AER0 TECH Ultrasonic Transducer Analyzer, Model UTA-4, and a
'J. 2,'-
rektronix 7L12 frequency spectrum analyzer in a 7704A Mainframe, the real time - vaveform, UTA-4 gate signal, and the frequency spectrum of the gated signal ?c , : tre simultaneously displayed and photographed. Using the linear attenuator in , h-the UTA-4 receiver, the amplitude of the real time waveform is adjusted to a .. Six centimeter amplitude + 1 db) on the CRT. With the vertical calibration * i 100 m (T11tvolts per division J trace 11 fixed at , the amount of attenutation ..
.F .' M' " "~: -
ssed
;rautkramer Branson.
provides a relative sensitivity rating for all transducers certified by
- '," l
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. .. m ; .. . , .
> *I w I,4*e N;r , ,.c.
y . f. * .; U.M.
-teal Time Waveform - Trace II .v -
. .. :~ , ' 5! i,Th ,' ^g;f.:. N %'.9 f,- .
y, .. s Sc een writing figures A and F provide the vertical and1 horizontal screen J .hi-
;alibration respectively for trace II. . ~-,,, (. ,, .
_ . :: , 'l . .. .. .
-,?, myyg
, ; i .. ,. ,' :. . ;,;;.
late Marker -v.Trace ! .' .s W
~
e :. 9
. ... . . . ..I
- g..J Screen writing figure C provides the vertical amplitude of the gate marker r e. .~. u. .
ind is an inconsequential figure. The horizontal calibration for trace I is '
?dg.J.,
.ne same as that for trace II. The portion of trace II that falls within thu ' '*
s f'fl,
. ate time period is the signal fed to the , frequency, spectrum analyzer. .c.p . v:.S.dif; .03:@ l
.; .m; .f. . & ,. ~ , . w. .
V 9.,' 44.;..,c!+.Q .
,. ;.q,. .y.qnt r.1 '
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,requency Spectrura - Trace III .
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W.J ..,.....,,.r.,.~-
.~ ;.3
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<creen writing figure E provides the horizontal calibration for trace III. R .sg.; .
es B and D show the spectrum analyzer's attenuator and resolution gfQ.; n N dtingsrespectively. " ~ ' 1m 4# *MW Y ~ ' MNSDWY KRAUTKRAMER BRANSON
.-" i . .- b,
.. . ,n P. O. Box 350 Lewistown. PA 17044
. . . . :- .- 41%
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.w - - -
. - - - , , , _ . , - - - - - . . , , . - , - , , - . . . . - - - - . - - - - - - - - - , - . - - - - - , . . -.---.-,.--.----..._,a--_-_ . . -
e.mxei .c a r . p . . v.. .. . t 7i Series f 4mmA 14 9 requency G,n r MHz Size /, o " ia1 ft6. (-m 7.3 /(34 g g
.g Contact C Imersion @ Nonfocused }
Water Path a Spherical ! lWER,.hhg ? O Cylindrical i MI58 8 8W s
.tyle CQ Connector 6A/C TRACE
[ hjhhA j j . i
- elative Sensitivity 63 08 3 MF P -- 'e MEIBITE M M M M Inergy Setting ]
Impedance 4 6 cA TRACE MEEEEE lnspector M /< Date 7 .) f-l(I III esting Procedure p The real time waveform shown in the photo above is the first return echo
' rom a reflector selected with respect to transducer type. All
- contact
'wearplate) transducers are tested on a 1.0" flat steel (4340) plate while ipoxy-faced shear wave transducers are tested on a flat polymer block. Delay ingertip removable (Style DFR) transducers are tested off of the tip of the pelay line. Nonfocused immersion transducers are tested in water over a flat ,tcel plate using a water path as specified above. Focused immersion gansducers are tested the same as nonfocused transducers except that the ir pa.th used is aqual to the actual focal length.
Using an AER0 TECH Ultrasonic Transducer Analyzer, Model UTA-4, and a Tektronix 7L12 frequency spectrum analyzer in a 7704A Mainframe, the real time vaveform, UTA-4 gate signal, and the frequency spectrum of the gated signal tre simultaneously displayed and photographed. Using the linear attenuator in
,he UTA-4 receiver, the amplitude of the real time waveform is adjusted to a
+ 1 db) on the CRT. With the vertical calibration
,ix centimeter if trace II fixed at amplitude 100 m (illivolts per division, the amount of attenutation
, sed provides a relative sensitivity rating for all transducers certified by trautkramer Branson.
leal Time Waveform - Trace II Screen writing figures A and F provide the vertical arid horizontal screen
- alibration respectively for trace II. .
; ate Marker - Trace I '
Screen writing figure C provides the vertical amplitude of the gate marker ind is an inconsequential figure. The horizontal calibration for trace I is
,he same as that for trace II. The portion of trace II that falls within the jate time period is the signal fed to the frequency spectrum analyzer.
yequencySpectrum-TraceIII Screen writing figure E provides the horizontal calibration for trace III.
..res B and 0 show the spectrum analyzer's attenuator and-resolution Oettingsrespectively.
l I KRAUTKRAMER BRANSON hioJ4N 115-261.-04o TE(q l P. O. Box 350 i tpwistnwn PA 170aa N/t/ff /* Aid
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CONTACT TRANSDUCER, ANALYSIS i y rart No.//dM '. Serial No.8Kr7dd' .* Frequency Ao MHz
" " " " Cable: RG- f)*'/,. , langth J'- fC.
Jize: /,4 __" dianecar; by . scho from,back surface of: * /, c> " chick fused silica. ,
" thick lucite.
- thick polystyrene. l . ._
TEST INSTRUNENTATION , Panametrics 5052(PR,G) Pulser and Cate i _ Waveform . Wametrics 5052VA or 5030A f O Pulser Receiver Settings: faktronix 7704A Oscilloscope System Energy Setting / . 7A26 Dual Trace Amelifier Receiver Accenuation .f y dB. vich , 7553A Dual Time Base Receiver Damping /u ohms. 7L12 Spectrum Acalyzer , . Oscilloscope Settings: Center frequency is determined by *
,1-Vertical Sensitivity /div.
multiplying the horizontal scan width ~
!?) by the number of divisions to the 2 , Horizontal Sweep Race /div.
spec trum peak. 1 3 . s Spectrum Analysis
~T . '
I 3-Scale Format. 4-Horizontal Scan Wi,dth/div. 5-Resolution. 6-Input Attenuation. 0 gggl j
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amBB t * = 4Id> mgBr= = .
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l WESTINGHOUSE NUCLEAR SERVICE OlVISION INSPECTION SERVICES EXAMINATION CONSUMABLE MATERIALS l PLANT 01 I Y UNIT I YEAR .1A N 1 QAd MANUPACTURER TYPE BATCH UrrcOUPLANT Technicare-Echo, Inc. Sonotraee 40 aAign . CYE PENETR ANT CLEANER PENETRANT DEVE LOPER REMOVER s POWDER m I - fLLE OTHER Westinghouse Temperature Devices #NSID 001
#NSID 002 o
- a v:
Ff.RM 45937A
tK nNCH OFFICES C .% AH.+m i'iTEL Ch: cap.IL ds gppg?gq;y gs;l{r;g) );{;g;p;glggp{ggg, g g, y;;; , ,39 g7 Phitehlphie, Pan.sytresh kalerlab 0e3!ir.g .snk $oss. offing basginun Weinhers, San;ilcts and assayers S 7 8 50 2 t,*.". It K tC T S r t1 E ET ' N EW A R K, N. J. o 71 os , l Puowsetaste 349-4772 3 4 [RISPS:R1r Gif ASSAY klg, DATE 437487 Sept. 28,1978 Our essay of the sampfe of Ultragel II Ultrasogic Couplant From Echo Laboratories Batch #10784 P.O. No. 001898 and us, show Sulphur-------------------1.9 PPM Halogen-------------------6.4 PPM To Echo Laboratories Lewistown, Penna. INTERNATIONAL TESTING LASCRATOK!ES, INC. n ,3. m y .,,s. u. m w a r.1a , t w ,..4
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l l l l Fom CF-284 (12-76) l EQUIPMENT CONFORMITY CHECK ITEM NOMENCLsTURE Surface Thermometer MODEL/EERIAL # 11? F USER ORGANIZATION U E. on,vn t- 4 nn a USER EQUIP. # 2 DIMENSIONS / VALUES TO BE CHECEED: Accuracy check of instrument. , I l MEASUREMENT DATA: In degrees fahrenheit. 1 QCS-163 & QCS-245 Reading #2 Surface Thermometer 32 28
.70 70 100 100.5 s
146 150 202 208 l l l l . CHEC3 PERFORMED BY W/o 'Od, u/ DATE 1-25-84 8 l
r- - . . . . rom cr-2s4 (12-76) EQUIPMENT CONFORMITY CHECK ITEM NOMENCLATURE Surface Thermometer MODEL/ SERIAL f 312 F { USER ORGANIZATION U.E. Onerations USER EQUIP. # 1 : DIMENSIONS / VALUES TO BE CHECKED: Accuracy check of instrument. MEASUREMENT DATA: In degrees fahrenheit i . QCS-163 & QCS-245' Reading #1 Surface Thermometer
- 32 27 70 70 100 100.5 146 150-202 208 4
l
' CHECK PERFORMED BY y%N O DATE 1-25-84 ri
. . .- . - . _ ... ~_-_ . _ . _ . _ - . _ _ . ._ _ . . _ . - - _ . _ _ _ - _ . . -
l l Call 8 RATION BLOCKS ( PLANT 110MY , UNIT I _ BLOCK . IDENTIFICATION SIZE OR SCHEDULE MATERIAL HEAT NO. i l (1) CCSS-64 31-xxx-03.600" SA-351 -CF2A T12734 (2) 29-xxx-2.4 5" 4 CCSS-5 SA-351-CF8A 1 53897 (3) SS-44 2.0-HPCI-02.000" SA240-TP-304 328602 e e S 1 0. 4 e r-PORM 490mA
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O-- SW4 VICES,INC. car.nna't' ION STANDh3D INIPECTION IDG i PROJECT NAhGt AND NO.$mG4Y Ya//r'8dd" $h0 ent.nanTICE STANDARD NO.2A*#M-d/A*0-Df&7)TAY-55-YlNES CMG. N0 /007401 1 dix. srIC. No. M Pan:ICT naR. /f c. M d4 d) oAn d//W*3 ATIRCHED (M INITIALS DATE CONGlNTS MATERIAL CINI. v' C#' f.J/-73 sPCOUBLANK u.I EInn V' g 4-so- u
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Mc&, O .- DA, e . n. 83 ___ 1 A LOG ABC IS TO Rt FABRICATICN PREPARED PEhSES. AND MAINTAINED FOR EA"E CALIBRATION BICCE DUR l TEE car.nnnMON BLCCE SEALL NOT BE DELIVERED TO TEE CUSTCMER ; UNTIL ALL ENTRIES IN TEIS IOG EAVE BIEN SATISFACTORILY COMPIZlTED. !
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O I ! SHELTER ROCK ROAQ. CANGURY. CT 08810 4<sc , CEO33 796-5000 WRIT 5R'S DIRECT DIALING NO. C2033 798- !
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l EEY!EWED 88 / DATE FOR NUCLEAR ENERGT SgTTFICATEOF ANALYSIS SHELTER ROCK RD. . .s.... . . . . , . . . -- = - - DANBURY, CT 06810 C.$.tCORRECTED CERTIFICAIION. CUSTOMER'S ORDER NO. INVOICE NO. INVOICE DAit N32068 .U.16647 4-j1,93 I DESCR!Pr!ON HEAT.e MILL SIZE CONDITION SPECIFICATION 5
' l 179807 "3 y 4" v 4" 'T'i fi/1 cA 'TTW 9 /. fi 1
CHEMICAL ANALYSIS l l c / ame as , p s en , we f co ano w Ti Aa,
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.040' 1.71 ' .71 .019" .010 18.3J 8.69 . 080 .07 l
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.;073ii .020 PHYSICAL ANALYSIS ses8 Pas reneswT g,T 3, l .35 YA .fTE Y.R. 8% R.A.5 TEMP. MARoStSE NEAT 1RSAfteENT J J J l 87,500 37,500'- 65 RB 84 t
BTRM MJftS PamCENT MES PGI som. 35 A.A.5 STRem Tsesp. MAmesets MSAT TMSAfteSNT l l we soeverv visat vues eenwe.go seemens soeveo see T2tes asse seeees? To Owe m33: m sammews.coes see seest4Heee te eUm compeeam eteeees.
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. 1 CALIBRATION BLOCK QUALITICATION l
- 2. 0 -t19 c n -os. ooe =
. Calibration Block i 5AN-W-384 44 C##
Olant/Unic Procedure i Po A VE"85~ lJ-Rav / - Reviewed By: - l
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Examiner: Nr ^^ V Y -- INSTR.- LINEARITY CAL. AMPL. COWrROL LINEARITT
~
w 1: I AMPLITimt Initial db Result gjg/p3 Eish Low Binh Low 80 -6 4/ Block Thickness: 2O~ 2 fo yo 6 35 f7 40 +6 7r CRT Calibrated in I'**b"8 # "* ',M 3 (,4 32 7 a 13 20 +12 74 Each Maj. Screen Div.* 28~ ! 8~ 1,0., Moor o t -~ x. . 1,,, noos em-90 \ 90 80 s. ' 80 v 70 N , 70 60 60 \n 50 .\ 50 \ - 40 h 40 = \ O 30 \ 30 \ 20 \ 20 v 10 \ 10 A lill lill llll Illl Illt lill llll llil l}D4Lll lllll.Ill O 1 2 3 4 5 4 7 88 9 10 0 18 llLl lill illll lljl lill, llll fill IN 83 4 586 17 8 9 r/97- WT h7" "T" Nf2 '/s.T hf Ib :%f 10 M im maar AMM sr :w5 Secpe K8 USW L MA U S il G Scrial i a'7S93 - 9 72 27S9 3 - 4 P A Sweep 6. S.1 9.90 Delay 7.94 7. 7F hqe 31 Vf Gain: Coarse o Fine O O Coerse Fine 'O Frequency v/A N/A Damping a /A u /A F11tet N/A N/A R:p Rate N /A N/A leo N/A M /A atensducer: Seri41 # W s '7 9 7.2 , Serial i SOJC39 Brcnd, Size & Sty 1. A. .+.,A A13 h.. 5" . J. arm Nmt A. .. AeA G--- "
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C4 nRAr:0N E.CCK DDTISICH4. msn:c;;0N l ,, Pro 3.c name and No.: b'II MhA't ON rr Oua Boeow I.wI. Mk. CAL M ~A Calibracion 11ock No.: - 2.0 - HPC.l - OZ.000 - SA24o -TP 304 - SS -44 Drawing No. and Rev.: # *l Dimensional Specificat No . and Rev. : A Inspected by: -
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t.sval I. Data I 3_ Reviewed by: M _// I.avel 4dr Data fW-I5 Spool /31ank ( ) Pralia. M=eMn4ng ( ) Tabricated11ock(/ ) No. Drawing Dimension L.1mics Act. Dia. Ramarks I ' G.O B L o c.k t o i e m t.os G.cos - AM 2 c.o BLee_te. Lc.uerg Ib G. css" A. M i. 3 2.co ato a roia acs, t . ei e.co4- A 8/ 4 2.o Ar4 u o te t_ a c,v o *.i e.996- 47/ 5 o' - O '25- - '-
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4:f. E/2O bli, jp ff C. segemasMe segeuseW9000 I1. GBeMWERN 88E088 eeMeel, 2. 3 i Certificate' of Canoliance P. O. No. N32748 PART NO. 9 l n uoc3_no nnn_sioo p o w _ss.44 l PART NAME ca a , ~. 9 1 THESE ITEMS WERE PRODUCED IN CONFORMANCE WITH ALL CONTRACTUALLY APPLICABLE SPECIFICATIONS AND DRAWINGS AS REFERENCED IN THE ABOVE PURCHASE ORDER, AND WERE FABRICATED FROM MATERIAL SUPPhlED BY NUCLEAR ENERGY SERVICES. ALL UNUSED MATERIAL HAS BEEN LABELED'AND RETURNED TO NUCLEAR O easaav seavices-1 I 8-4-83
. Date n S19nci:Ure
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CALIBRATION B1OCK DDENSIONM. INSPECTION
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Project Name and No.: #Y N 7~ M O~ E - 1 l LLbration Block No.: I- 0 ~ N?Cl*02.000 *SA %Vd' ?)btl
- SS~ V V Drewing No. and Rev.: -
Dimensional Specification No. and Rev.: Inspected by: lA Level / Date Y~ 3/" N Reviewed by: '. _. ( O Level Date b~ 7~h Spool / Blank ( Pr
- chining ( ) Fabricated Block ( )
) h7d No. Drawing Dimension Limits Act. Dia. Remarks
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O O l l I "dtis attachment shall serve as an anundment to the requiw.s of NES Document i 80A9033, paragraph 4.1(c), wa ult:sscnic examination of calibration block spool pieces by a certified Invel II or Invel m Examinar. Das examistion may be perfcnned by a certified Level I examiner urtar the supervisien of a certi-fled IAvel II cr Level III examiner. The examination results shall be reviewed ani signed by a certified Invel II or Invel III Examinar. l O ^
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mm:= ai d.,_ % y . y k;. ?.=- m NUCLEAR 8+M/A ENERGY SERVICES o. 8 2(o-e ? _ i
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84eC18A8 MSOY SSSWICM. INC. INSPSCMM ' Y # O M88ve8/80C8tv e SY
** 't#EIBV CSRTtPY THE PARTS LISTRO M AVC SERN TS O GM COMPOmesAmeCe Wf?M T SPECIFICATIO80 NOTRO. TMIS REPORT REPftESSNTS
*.* .sAR ENSAeV SSERVICES. INC. OMTERPettTATtDas OF MC RESULTS OSTalNEO PROte E TSST ANO IS NOT TO St CONSTRUED AS A GUAM.
==* Oe wAmeANTY Or voor COesOst:Osv OP vies asArealALS TESTtO. asucksAm smseev SamylCst, swC. SMALs. wCT Sg McLO L AsLa POe e0!_h"mf UmiDR LFrOXIhJI2TLI2E LIT %d_LI nFAWJ rGsYrMW Lii:MUT4 rTLTWT- , L ;
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'Ihis attachnent shall serve as an erucrent to the requirements of NES Ibcument 80A9033, paragraph 4.l(c), requiring ultrascnic examination of calibration block spool pieces by a certified Ievel II or Invel III Fr=1ner. 'Ihis aramination nay be performed by a certified Level I examiner under the supervision of a ceal-fled I4 and vel II by signed or Level III examiner.
a certified The Level II or examination Iavel III Exminer. results shall be revised O I [ . p fr N ' O . i l 1
CALIBRATION EIACK DDENSIONAL INSPECTION p, , / / g Jcct Name and No.: A!! Al'JAV l N'T 0ME NSS0 ~ AM Cclibration Block No.: O' YXV - 2. N- 8A 3 5 /- C C"/9 A - CCSS- 5 Drcving No. and Rev.: 00 O2 /- Dimensional Specification No. and Rev.: M /4 Inspected by: N IA//l/ ! M 4 Level 1 Date, B-f 5 -S2 l Reviewed by: N /d Level Data Spool / Blank (/ ) Pre 11m. Machining ( ) Fabricated Block ( ) 67~-# 8057 l N3. Drawing Dimension Limits Act. Dim. Remarks m a. seco- attre lI 4t9* / 81. Der A2C LEA /G7' / $/* /7 %' et
- n9 fo2 Blodk 1 '/2 70 BL e7 // / 81.ocK LEA /G7~H ~W /7" 0E
- yuanJEO e,s. va:2-F3 0.450 /7~a~i&xAisss !/E 5'A . 489 OE d
l Soouna l O 3"so^us's JNCORPORATED MAOIINE TOOL BUII.DERS - SPECAL MACHINING - DIES - ENGINEERING SERVICE P. O. Box 828, LArnost., PA 35650 Phone: (412) 539 2534 January 25, 1983 Nuclear Energy Services Inc. Shelter Rock Road , Danbury , Conn. 06810 l 1 Attenti on: M.E. Alling
Subject:
Letter of Compli ance
Dear Ms. Alling:
C~ .:, On P.O. #N31178, we at Tooling Specialists used only material supplied by Nuclear Energy Services, and further as per your request, we will return all un-uti lized material . S i nce re ly yours , dZ Thomas D. Shearer Manager Spect al Products TDS/ maw i I
l l O llE!n i NONCONFORMANCE REPORT INSPECTION SERVICES , Project Title /No.: OAu.4was / /4,v hac SSt,d 25F REPORT No. 000433 Item Name & Serial No.(s): Cat.. Es.e ex. 29- cot- 2. 4T- 54 351-Ce t 4 -ecs s - S From (supplier, if applicable): ~C4 ia4 Segesm si s. / ace _ Reference Document No. & Rev.: Aoo Yzer. Bsv.r P.O./ Subcontract No. A/-31/~/6 - Qty. N/C ltems (if applicable): 6 irr4 s Date of N/C: J -/9-F 3 Project Manager M. Ozent.w Related NCR's: Aldus Describe Nonconforming Condition (s) Identify Requirement (s) Violated: I.) BLaex nac L.sasru - 43* r.) ht?
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0 m.) so c a a. a m a a.a. - c- 21 ) e' fi'- 31.) a o ca n e . aar.w a.ac . ~ S.C St.) 8' & Inspector or originator /Date: 77244 4- @ AM'+ -- J-/9-93 Disposition (include disposition description, basis for, and chrective action.) 0G. L.E TTEJE 02.*/ *007 l A' TRACH &D). bCZ2PT'AS /S DU2 TD 62to eA:AL. DESI&d 8E 104 Tb l A nd a FDA DReP eUT* M h 7 TALI A L S IZS . l Basis for Disposition and/or Corrective action: A ce.ser A s i s. 1 l 1 1 Cognizant Dept. Mgr. ) - _. Date: 4/7[h3 dN Project Manager Approvai: lh Date: 83 l QA Disposition Approval: m .I * - lMH Date: g3 QA Disposition Verification: N/4 Date: _d(/,/9 ,'
l D NLO8:AM ( ENEFGY SERVICES,INC. 024-007 January 10, 1983 Teoling S,M =14 ets, Inc. P.O. Box 251 - Latr&e, Pa. 15650 ATIN: 'Itzn Shearer
Dear E. Shearer:
As per our teleem January 5,1983, please irmsete the following danges to NES Drandng 8004202 Rev.1, since dropout marmrial cannot accmodate orig-inal design.
+40 Block Arc langth: Dranng Dim: 470 -20
+40
( .- Q1ange to: 42c _2o
+10 Arc frc' cloi edge to axially drilled holes: Drawi:q Dim: 8') -00
+10 Change to: 5.50 -00 As riie=M, these changes will be written as a nmccnformance to the blod with this Intter at*W.
Thank you for your assistance on this matter. Very truly yours, NUCU!AR INERGY SERVIC25, INC. -- IES DIVISION
, y11,
, A_ ll b, Mary-Ellen Alling Task Engineer PZA/kpf L.
SMELTER ROCK IrCAQ, CANGURY, CT 0831Q - r,==i "Ame-3SS1
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CALIBRATION BLOCK DUENS10NAL INSPECIION p , g f g lect Name and No.: CALL A WA Y b^/IT OA/E 6000*296 Calibratior Block No.: 29- YXX- 2. 46 - SA36 / - C/~B A - C CSS - 9 . Drtwing No. and Rev.: O ' Dimensional Spiscification No. and Rev.: Al/A In pected by: M -0 b 8 //s &h t,y,1 E 9,g, J. /6 3 3 R viewed by: AJ/A Level Date Spool / Black ( ) Prelim. Machining ( ) Fabricsted Block ( X ) No. Drawing Dimension Limits Act. Dim. Remarks 1 47' 8LDCM A2C 1 ENG~rH
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! FOR NUCLEAR ENERGY SVC. CERTIFICATE OF ANALYSIS' .
Shalter Rock Rd.
- d. l j Danbury, Conn 06810 . i
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l CUSTOMER'S ORDER NO. INVOICE NO. INVOICE DATE . All7006 H32150 _6-7-83
, .DESCRIFI' ION HEATe MILL SIZE CONDITION SPECIFICATIONS T12734 38.2 OD:x 3.63 wall SA351 CF8A CHEMICAL ANALYSIS c- esas se e r en = co nao , w 7: As. ! _ .025 .92 1.37 .022 .019 19.95 10. 15 .28 L- V w (-
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, PHYSICAL ANALYSIS soaa von rEncEnT U.T.S. .2% Y.5. .afE YA E% RA% TE BAP.
MARONESS l NEAT TREATh0ENT l ,_
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- m. E fa n -- NUCLEAR ENERGY SERVICES INC. PURCHASE ORDER
!/ HE! ER ROCK ROAD DANBURY, CONN. 06810 U.S.A. NO. N 321' 50 m ,,,......, . ..,,,,,,,,, l EL. (203)'796 5000 TWX 710-456-C392 '"',,TQ'" *, ^,",", ,* "' SHIP TO: (IF DIFFERENT FROM A80VE) TO s
- Royca Aarospaca 1?aterials, .
. 200 Dala St.
treat nabylon, NY 11704 , Act; F. T ==iina 4/27/83 see below 4054 rg... -7 - . - - . ~ . - - . n
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1 1 91 Pipe spool, to: SA331 CF8& M" 0.D. x 3.6" vall z.l'-0" lang. 6/10 Mill carts. req =4M w/shiinnent. Charga: 5560-255 gh 5561-265 equally
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, 024-061 APPROVALS .--+
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> Procedure Approval -
f > -)YJ , 4 The following procedures, as indicated below, have been reviewed and found to be acceptable for preservice examination'. These procedures meet the r:e-quirements of the 1977 Edition Section XI of the ASME Boiler and Pressure ~ Vessal Code up to end including Stsiner 1978 Addenda. I Procedure No. Revision and.Date Amendment Field Change
- OPS-NSD-101 Rev. 5 04/08/75 03 08/07/79 NSD-ISI 10 Rev. 6. 11/01/83 151-206 N - ^ Rev. 0 08/13/82 01 -
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. c Prepared By: WESTINGHOUSE' ELECTRIC CORPORATION XApproval: .b /3 *-70 B. J.4efebvre fe~ vet III Date i
Company Appisval: Union Electric e/ /-4 M Me V-#f
/7 Date
Title:
C u ,Jea 1 - M A # a2d:L Authorized Inspector
/n./Q fyy -}o =ft?pm r ~~
MS8 l Approva .
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Title:
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Data il ' l Ni? O l' N1Euf
; 6WFfAtNG J-24-99 4'..'. . . '
5
aghouse Electric Corporation Pcwer Systems mansenam i Box 2728 PmarpPennsmaa152% l INSPECTION PROCEDURE: OPS-NSD-101 DATE: April 16, 1971 PLANT: _ General CUSTOMER: General PROCEDURE TITLE: Preservice and Inservice Inspection Documentation Revision 1 Issued 03/01/74 Revision 2 Issued 03/25/74 Revision 3 Issued 08/04/74 Revision 4 Issued 02/09/75 Revision 5 Issued 04/08/75 APPROVED: V 'l P. L. Ruddle, Manager Inspection Services 1 l U l e w - + - - - - --,-------,,,y-- ,, , - , w w w-
l Field Change - 01 nav.
@NSg OPS-NSD-101 5 Change No. 01 .
i Sheet L., of 5 l *
. i SERVICE ACT!YITY .
PROCEDURE FIEl.D CHANGE PLANT: CALLAWAY UNIT NO.1 (SCP) REASON / APPLICABILITY: OPS-NSD-101 Rev. 5 l To satisfy the Union Electric concern over wording. .
- 1 CHANGES: Page 1, Para. 1.0 change sentence to read:
This document describes the methods, procedures and spectal requirements for ; documenting and reporting the performance of non-mechanized, non, destructive preservice and inservice examinations conducted in accordance with the requirements . of Section XI of the ASME Soiler and Pressure Vessel Code of any applicable USNRC Regulatory Guide. 3 Page 1. Para. 2.3 change, sentence to read: . Each inspection program document shall be further identified as to the specific
- program which is to be conducted. -
Page 2, Para. 4.3 add new. sentence after last word in para, to read: Permanent marking of datum points will not be accomplished unless required in i'rogram Tab 'C' of Program Plan. Page 10,11,12 & 13 Appendix A change Blocks 1 thru 50 and add new data form. CONCURRENCE / SIGN AND PRINT FOR WESTINGHOUSE bb b b D O- __ DATE 24.1984 . TITL'E OR POSITION ISI C eedb so nTo n. DATE 1. 24.1984 FOR THE UTILITY b h[- errnder DATE / -R F-8V 11T's oa aosttroa ALile-- A <- eiads- -e v l- M- /Y l O's AUTHORIZED INS ECTO MQ fyn -t on P O P #7tht NS8 DATE (IfApprop a ) b
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_,ana - L _z i_s -- - =a -+-- ---- - - - - - - - - - - - Field Change - 01 em N810 NUMSERAAEV. OPS-NSD-101 Rev. 5 ! i_. . APPENDIX A WELD ULTRASONIC EXAMINATION DATA The weld ultrasonic examination record form shall be completed based on the following: (Refer to the attached sample form for block nunber references.) Block No. I..fomation Required l 1. Plant Name. l 2. Unit Number. * * , 3. Sketch Number.
- 4. Identity of component or system from Isometric or sketch.
- 5. Procedure number, including Revision Amendment and Field Change neber, as eppropriate.
- 6. & 7. Examiner's signature and date of completion, certifying that calibration, examinations, results and documentation have been performed in accordance with the procedure noted in Block 5.
- 8. Ultrasonic instrument model and serial neber.
- 9. ' ~
Ultrasonic instrument rep. rate setting when calibrated.
- 10. Ultrasonic instrument reject control setting when calibrated.
- 11. Ultrasonic instrunent damping control setting wnen calibrated.
- 12. Ultrasonic instrunent filter switch setting when calibrated.
, 13. Enter -0K- or -SAT- when a vertical linearity check is required as part of the system calibration in accordance with the procedure noted in Block 5 and, if it was satis-f:ctory. If not required by the procedure, enter -N/A-(notapplicable).
- 14. Search unit type and length.
- 15. Ultrasonic couplant batch number.
Transducer serial nunbar.
- 16. y
- 17. Transducer size.
- 18. Transducer frequency.
- 19. Transdxer search unit beam angh (i.e. , 0* , 45*, 60* , etc.). -
- 20. Time and date of initial calibration and, subsequent calibration checks.
- 21. Time of final calibration check.
EPPECTIVE REVISto lous 1/24/84 ,.a. 2 o, 5 our 1/24/84
*ESfwuGes0 wet 80hs seen0 9014 mEV 12 t-42
t g Field Change - 01 NUW9ER & REV. OPS-NSD-101 Rev. 5 APPENDIXA(cont'd) WELD ULTRASONIC EXAMINATION DATA Block No. Infomation Required
- 22. Enter the location of the calibration reflectors utilized I to accomplish calibration e.g. . for side drilled holes 1/4T 1/2T 3/4T, 1 1/4T etc.; for notches IT (for ID notch), 2T (for OD notch), 3T (for ID notch at 1 1/2 Vee calibration distance) etc. ,
- 23. & 24. For calibrated straight beam, enter the peaked signal amplitude and sweep position for each of the appropriate reflectors noted in Block 22.
- 25. & 26. Record data similar to that required for blocks 23 & 24, as it is appropriate for sngl'a beam calibration of axial scans.
27., 28. & 29. For angle beam calibration of axial scans, record the distance from the search unit sound exit point. (Reference figure 2, page 8) To the " scribe /ref, line" for the peak and 50% peak signals of each of the signal amplitudes noted in block 25. The measured distance shall be noted to the nearest 1/32 in. The " scribe /ref, line" is defined as a reference line on the calibration surface that is directly, above the center of the
.. appropriate hole and directly above the reflector side of the appropriate notch.
- 30. thru 34. For angle beam calibration of circumferential scans, record data similar to that required for blocks 25 thru 29, as it is appropriate for circumferential scan calibration.
Where the calibration block has no distinct provisions for circumferential scan calibration, as may be the case for - such as calibration blocks for vessels, or for examination surfaces having a diameter greater than 20 inches, note "same as 2 & 5" across blocks 30 thru ~34,
- 35. Note the sum of course and fine grain control settings re-quirad to establish the primary reference sensitivity, in terms of DB, for the appropriate scan direction. '
36., 37. & 38. Record the calibration block identification, thickness and determined temperature value at time of calibration.
- 39. Record the identification number of the weld subject to examination. The weld number, and its relative location in the system / component must be in accordance with the sketch noted in Block 3. Supplemental information contained in parentheses () following the weld number on the sketch, such as. (BC), (DM), (W) etc. need not be noted.
O 's t, entenva "Ev'880 one 1/24/84 3 5 nace or DATE 1/24/84 ! WESTWeGMoutt Pome Mes010t4 #EV t2 8 42
l l Field Change - 01 ! IE muisena a m OPS-NSD-101 Rev. 5 APPENDIX A (cont'd) WELD ULTRASONIC EXAMINATION DATA Block No. Information l'equired
- 40. Determine and record the tanperature difference betwe'en the weld identified in Block 39, (at the time af examination) and the temperature value recorded in Block 38. Record as {
plus + or minus - degrees from the value noted in Block 38. !
- 41. When base metal scan for interferences is required by the procedure noted in Block 5 and it was accomplished using a calibration based on the back surface of the part, enter -
Y-B- (yes - back surface). When a specified alternate the same procedure and it was calibration implemented, isenter allowed
-Y-A-by(yes-alternate). If the examination ;
for interferences is not required by the same procedure, enter -N/A- (not applicable). When interferences are required to be documented enter - Dse Metal- in Block 46 and, ccmplete the form indicated in Appendix M.
- 42. thru 45. Indicate -Y- (Yes) or -N- (No) in the appropriate column that identifies the scan directions used to conduct examination of the required volume.
n 46. When required by the procedure'noted in Block 5, enter the
% of the required volume that cannot be covered by angle beam:; to the extent required by the procedure. If the required volume is covereo as required, enter -zero %.
The % entered is solely the examiners' (ref. Block 6) estimate based on his perception of sound beam coverage that is achieved during the examination. If the percent noted is other than zero'% and all or any portion of the remaining % not examinable is due to physical obstructions on or adjacent to the scan surface, including configuration, enter a brief statement of the limitation. If additionti space is required, a supplemental appropriate format may be used, and entering - see attached.
- 47. Note the general configuration of the weld surface, e.g. as welded, rounded, flat, flat and flush, wavy etc.
- 48. thru 50. Enter -X- in the appropriate column ir, accordance with the procedure noted in block 5.
51 . The presence of ID reflectors that are cicave the recording level for valid flaw indications, as specified in the pro-cedure noted in Block 5, and that are interpreted as being
.due to geometry by investigation 'and interpretation as
! specified in that procedure shall be noted entering a brief O~ notation of the" extent ang location, e.g. Counterbore DAC & 206, Scan 2, 60 thru 110 . Enter any additional information that may be pertinent or necessary to describe unusual examination difficulties. Ee" 1/24/84 . 4 , .5 7 1/24/84 l _ _ _ mw:.msucau wse ieqasv . ism
1 l l gg _ Field Change - 01 muusen a nav. OPS-NSD-101 Rev. 5
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APPENDIX A (cont'd) WELD ULTRASONIC EXAMINATION DATA Block No. Information Required
- 52. Do not write in this Block. For Westinghouse reference use only.
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P r OPS-NSD-101 PLANT UNIT SKETCH WESTINGHOUSE NUCLEAR SERVICE DIVISION 1 2 - 3 INSPECTION SERVICES sysT/Coue. - PROCEDURE 4 5 CELD ULTRASC'. O EXAMINATION e x Auius n (cavel. n) DATE PRESERVICE 6 7 EOulPMENT ' TRANSOUCER
.4 T SE AM SCAN AXIAL WM CIRCUMF ERENTIAWANS CALISR ATSON CHECK DIRECTION 0 DIRECTIONS 2 & 5 OIRECTIONS 7 & S j INST. S/N St 4 l(i h l6 INITIAL M sin I7 17 17 20
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- L%%btFMG Ravision 5 Paga 1 I
- PRESERVICE AND INSERVICE INSPECTION DOCUMENTATION l 1.0 PURPOSE 4
This document describes the methods, procedures and special requirements for documenting and reporting the perfomance of non-mechanized, non-destructive preservice and inservice examinations conducted in accordance with the requirements of Section XI of the ASME Boiler and Pressure Vessel Code or any applicable USAEC Regulatory Guide. 2.0 SCOPE 2.1 The scope of examinations that are to be perfomed on all welds i and/or areas of systems and components shall be fully defined in an Inspection Program Plan prepared for each specific inspection program conducted at any Nuclear Power Plant Site. 2.2 Each Inspection Program document shall be identified by the use of the three letter alpha designation applicable to the plant at which the inspection is to be conducted. 2.3 Each Inspection Program document shall be further identified as to the specific program which is to be conducted and the scheduled dates for perfomance. 2.4 Included in the Inspection Program document shall be isometric i* sketches identifying each weld subject to examination in each piping system and sketches identifying all welds and areas subject to examination on all vessels and components. Each sketch shall be individually identified as to the specific plant and component. t 3.0 PERFORMANCE 1 3.1 All examinations shall be conducted in accordance with approved. written procedures. The specific procedure to be utilized for O each weld or area shall be defined in the Inspection Program document.
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OPS-NSD-101 Revision 5 Page 2 l l 3.2 To ensure consistency and reproducibility of examinations, all cata shall be recorded and reported in accordance with the following requirements. 4.0 DATUM POINTS l To ensure unifomity of the manner in which all indications are reported l during the performance of non-mechanized non-destructive examinations, their locations shall be referenced to an identifiable datum point. 4.1 Datum points shall only be established in the event that recordable indications are to be reported. 4.2 Datum points shall either be permanently marked on the component or the location adequately described such that subsequent re-
. location of the area can be achi.eved within an accuracy of 0.5 inches. 3 4.3 When pemanent marking of datum points is to be performed the point shall be denoted'by a capital letter D and shall be applied in accordance with the requirements of W Process Specification 83860 LA, " Requirements for Marking of Reactor Plant Components and Piping".
4.4 The locations of datum points shall be established in accordance with the following rules. l 4.4.1 For horizontal pipelines (Ref. Fig.1) the datum point shall be located on the intersection of the weld centerline and the top centerline of the pipe. 4.4.2 For vertical pipelines the datum point shall be located on the intersection of the weld centerline and the centerline through the outside (extrodos) of the elbow or bend that is in the direction of the lower weld identification number. 4.A.3 For vessel or component circumferential welds the datum point shall be located on the intersection of the weld centerline and the centerline of the adjacent longitudinal weld. Shculd I there be more than one, or no, adjacent longitudinal weld, the location of the datum point shall be pmdetemined and indicated 1 , on the vessel or component weld identification sketch.
OPS-NSD-101 Revision 5 P, age 3 4.4.4 For vessel longitudinal welds the datum peint shall be located at the intersection of the weld centerline and the centerline of the intersecting upper circumferential weld. For horizontal vessels, one end of the vessel shall be identified as the " top" of the weld identification sketch. 4.5 Reference points may be established along the centerline of any weld to avoid the necessity of relating the location of indications back to the datum point for extensive distances. 4.5.1 Reference points, if utilized, shall be located on the ! l centerline of the weld and shall be placed at an exact number of feet from the datum point.
.4.5.2 Reference points shall be either pemanently marked or the location described in the same manner as specified in paragraph 4.2 above.
4.5.3 When perinanent marking of reference points is to be per-fomed, the point shall be. denoted by the use of a capital letter R with a numeral to indicate the specific number of feet measured from the datum point. 5.0 DATA RECORDING The locations of all reportable indications noted during the perfomance of non-destructive examinations shall be recorded with reference to datum points established in accordance with Section 4.0 of this document. i 5.1 The length and location of all indications parallel to the weld shall be recorded by the distance along the axis of the weld from the datum (or related reference) point, tu each end of the indication (starting and finishing points defining the length). 5.2 The depth and width and location of all indications parallel to the I weld shall be reccrded by the perpendicular distance from the centerline of the weld to each side of the indication (starting v and finishing points defining the width).
OPS-NSD-101 Revisien 5 Page 4
'O 5.3 The length and location of all indications transverse to the weld shall be similarly recorded by the perpendicular distance from the centerline of the weld to each end of the iadication.
5.4 The depth and width and location of all indications transverse to the weld shall be similarly recorded by the distance along j the axis of the weld from the datum or related reference point to each side of the indication. 5.5 All measurements between a datum point and an indication circumferential1y around a vessel or pipe weld shall be taken in a clockwise direction. (In the same direction as examination scan 7.) 5.6 The clockwise direction shall be established as viewed from the top of a vessel or with the directional arrow in piping systems (viewed in the direction of examination scan 5). 5.7 The length and width (depths) of ultrasonic indications shall be determined to the points where the signal amplitude response falls
- to a value of 50 percent of the calibration DAC level (DAC plus 6 db).
5.8 All measurements of ultrasonic indications shall be referred to the point of sound entry of the search unit or the centerline of the search unit, whichever being applicable. 5.9 When an indication located transverse to the weld is found to extend either side of the datum reference point, the distances t from the datum to the ends shall be identified as to the direction of measurement. This shall be achieved by utilizing the scan direction mference identities applicable to the side of the weld in conjunction with the measurement. (i.e. 4" (2), 6 .1/2" (5) etc.) , 5.10 An indication is defined as any ultrasonic response where the amplitude visibly exceeds the ultrasonic noise level. 6.0 DATA REPORTING AE infomation with respect to the performance of non-destructive
,N examinations shall be reported on the data sheets similar to those u attached in the Appendices of this docu ent.
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OPS-NSD-101 Revision 5 Page 5 O 6.1 All infomation applicable to the calibration of ultrasonic l equipment prior to the performance of examinations shall be reported on the Ultrasonic Examination Report sheet in accordance with the requirements of Appendix A. 6.2 All infomation applicable to the examination of piping syste:n, vessel or component welds shall be reported on the Ultrasonic Examination Report sheet in accordance with the requirements of Appendix A. 6.3 All infomation applicable to the evaluation of indications to be recorded during the perfort:nnce of ultrasonic examinations . shall be reported on the Ultrasonic Indication Data Sheet in accordance with the requirements of Appendix B. 6.4 Should a transfer be found net.asary during the perfomance of ultrasonic examination the infomation shall be recorded on the Ultrasonic Examination Transfer Record in accordance with the requirements of Appendix C. 5.5 The performance of instrument calibratien as required prior to the examination of welds in accordance with Procedure ISI-47 shall be reported as required by Appendix D. 6.6 All information applicable to the surface examination of butt welds, soci:et welds, partial penetration welds and clad surfaces shall be reported on the Wel,d Surface Examination Data sheet included in Appendix E. Indications recorded during the per-fomance of surface examinations may be pictorially represented on the surface inspection record charts in accordance with the requirements of Appendix F or reported by the use of photographs. 6.7 The verification of performance of visual examinations conducted concurrently with ultrasonic or surface examinations shall be reported in the applicable space provided in the Weld Examination Sumary Sheets. 6.8 Indications recorded during the performance of visual exarr.inations of welds shall be recorded on the Visual Examination Indication Record sheet in accordance with the requirements of Appendix G. 2
OPS-NSD-101 Revision 5 Pag 2 6 6.9 All infomation applicable to the ultrasonic examination of bolts, studs and nuts shall be reported on the ultrasonic examination report in accordance with the requirements of Appendix H. Indications recorded during the perfomance of
~
the ultrasonic examinations of studs, bolts and nuts shall be reported on the ultrasonic indication report in accordance with the requirenents of Appendix I. 6.10 The results of visual examinations, other than those listed 4
~
above, shall be reported in accordance with the requirements of Appendix J. 6.11 The results of ultrasonic or surface examinations other than those listed above shall be reported in accordance with the requirements of Appendix K. 7.0 EXAMINATION EQUIPMENT - Records shall be made of the equipment and c'onsmables utilized for the perfomance of an inspection program and documented on the foms attached in Appendix L. 7.1 A record shall be made of the manufacturer, model and serial neber of each ultrasonic flaw detection instruent and its attachments utilized for the perfomance of examinations during any individual inspection program. 7.2 An identification symbol or neber shall be assigned to each ultrasonic instraent and be included in the above reccrd. This identification symbol (or number) may be used to indicate on the data sheets which individual instruent was utilized for the perfomance of the examination. 7.3 A record shall be made of the size, material and heat neber of all calibration standards utilized for the perfomance of ultrasonic examinations. Each standard shall be given a unique identification applicable to the individual' plant and the O' size of pipe or component.
. - - . - , . - - - , - - - . , _ , . , - ~ . . - - .
OPS-NSD-101 i Revision 5 Pagn 7 { I h 7.4 A record shall be made of the manufacturer. (or trade name), j type and batch nunber of consumable materials, such as dye penetrants and couplant materials, utilized for t5.e perfomance l l of examinations at a plant site. i 1 l wO . 6 e 9 O _ _ m
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! VESSELS - As viewed from " TOP" i circumferential Welds - Direction 7 points eleckwise Vertical Welds . - Direction 7 points down l PIPE - As viewed in direction of orientation arrow (toward face of clock) 1 Circumferential Welds - Direction 7 points clockwise Vertical Welds - Direction 7 points in directicn of arrow e 1 FIGURE 3 .
OPS-NSD-101 R; vision 5 Page 10 APPENDIX A ULTRASONIC EXAMINATION DATA l The ultrasonic examination report fom shall be completed in accordance with the following requirm er.ts. (Refer to the attached sample form for blocknumberreferences.) , Block No. Infomation Required 1 Enter Plant name 2 Enter Plant unit ntmber 3 Enter Date of examination 4 Enter Examination procedure ntaber 5 Enter Plant Technical Specification reference item ntaber applicable to area being examined (to be entered by the data coordinator) 6 Enter Unit loop identity (if applicable)
'7 Enter Identity of component or system 8 Enter Size of pipe, diameter and schedule 9 Enter Sketch or Iso number 10 Enter Wald type (i.e. cire. butt weld) !
11 Enter Calibration Block Identification Ntaber 12 Enter search unit cable length 13 Make no entry if the examination is conducted from the O. - 0.D. surface of a pipe or components. Identify examination surface if other than these. 14 Enter search unit serial number 15 Enter search unit size 16 Enter search unit frequency 17 Enter search unit beam angle (i.e. 0*, 45' or 60* etc.) 18 Enter calibration reference reflector location (i.e.1/4T, 1/2T, 3/4T, etc. or_as node reference 1/8,.2/8,3/8etc.) 19, 21 & 25 Enter signal amplitude from reference reflector as a percentage of full screen height 20, 22 & 26 Enter the location of the reference reflector signal along the horizontal axis of the CRT screen (i.e. sweep location) 23 & 27 Enter the distance from the search unit sound exit point to the point on the block surface, vertically above the the locatien of the reference reflector, when the search unit is positioned for the maximta reference response. 24 & 28 Enter the distance from the search unit sound exit point to the point on the block surface, vertically above the location of the reference reflector, when the search unit is positioned to obtain a response of 50 percent of that from the reference response. Note: Infomation required for items 23, 24, 27 and 28 above is only to be recorded when specifically required by the Inspection Program Coordinator or his designate.
OPS-NSD-101 Revision 5 Page 11 l !O- Block No. Infomation Required j 29 Enter ultrasonic instrument identity 30 Enter the U.T. instrtsnent Rep. Rate setting when calibrated 31 Enter the U.T. instru ent Reject Control setting when calibrated 32 Enter the U.T. instr uent Damping Control setting when calibrated 33 Enter the U.T. instraent Filter Switch setting when calibrated-34 Enter the time of initial calibration and subsequent calibration t checks together with the initials of the operator 35 Indicate if continuation sheet (s) have been utilized for recording weld examination data. 36 Indicate if examination transfer data sheets have been completed for welds covered by this data sheet. 37 Indicate if any field changes are applicable to the proceuure utilized for the perfomance of the examination 38 Operators signature certifying the examinations have been 4 perfomed in accordance with the requirements of the referenced procedure and field changes. 39 Enter the gain control setting of the U.T. instrument after calibration Enter the D.B. control settings of the U.T. instraent after 1 40 calibration 41 Enter the identity (as given on the referenced sketch) of the weld being examined. 42 If a transfer is found to be necessary, indicate by entering ' a 'Yin this space. If not necessary indicate by entering a 'N'. Ensure that a transfer data sheet is completed and indicate its attachment in space 36. 43 Indicate that the required straight beam examination of the area to be examined has been perfonned. 44, 45 & 46
- Indicate here that the required angle beam examinations have been perfomed.
47 Indicate here if calibrated straight beam examination has been perfomed. 48 Indicate in these spaces that the required examinations have been perfomed. Enter any limitations preventing the perfomance of the required examinations such as obstructions due to pipe supports, etc. Indicate approximate extent of-limitation. 49 Indicate condition of the base metal adjacent to the weld, i.e. as cast; hand ground, etc. 50 Indicate the condition of the weld surface; i.e. as welded; : ground flat, etc. 51 Indicate the results of the ultrasonic examination by inserting the notation 'NI' if no indications greater than 20 percent of the primary reference DAC were noted. Signify by inserting the notation 'RI' if ihdications with an amplitude i greater than 75 percent of the primary mference response s O
- Indicate in space 48 by the designation L/A if examinations in scan
' ' directions 7 and 8 have to be conducted utilizing the low angle approach described in paragraph 4.4.2.2 of Procedure ISI-5 or 7.4.1 of ISI-47. .
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OPS-NSD-101 Rsvision 5 Paga 12 i
- o Block No. Infomation Required are noted. Ensure that an ultrasonic indication data sheet is completed for each such indication. Should indications be found whien are greater than 20 percent, but not exceeding 75 percent of the primary reference response this shall be indicated by inserting the notation 'NRI' in the space provided.
52 Indicate here if indications are noted as the result of l perfoming an examination in accordance with the requirements of Procedure ISI-8. The results should be reported by inserting the notations 'RI' or 'NI' as appropriate. Should indications be reported, a visual examination report chart shall be completed and attached (See Appendix G). 53 Enter any infonnation necessary to explain unusual examination problems. The presence of geometric reflectors, with an amplitude greater than the recording level, should be noted here with a brief indication of the approximate extent, i.e. Root reflector 75% max. for 360*. Note: Ultrasonic examination data continuation sheets shall, if utilized, also be completed in accordance with the above instructions as applicable to the twenty-two items of a information required. 4 I l 0
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, OPS-NSD-101 Revision 5 Paga 15
(:' APPENDIX B ULTRASONIC INDICATION DATA SHEET, The ultrasonic indication data sheet shall be completed in accordance with the following requirements. (Refer to the attached sample fom i 1 for block number references.) l l Block No. Infomation Required ! 1 Enter plant name 2 Enter plant unit number 3 Enter date of examination 4 Enter unit loop identity (if applicable) 5 Enter identity of component or system 6 Enter sketch or Iso number . 7 Enter identity of operator perfoming examination 8 Enter the thickness of the calibration standard utilized to establish the DAC 9 Enter examination procedure number 10 Enter the identity (as given on the referenced sketch) of the weld being examined 11 Measure and record here the distance from the reference datum point to the nearest end of the indication at
, k, O the point where the response signal has reduced to an amplitude of 50 percent of the DAC. .
12 Similarly measure and record the distance from the datum point to the furthest end of the indication 13 Measure and record the sound psth distance (depth) to the half amplitude point of the reflector nearest to the surface (i.e. minimum depth) 14 Measure and record the distance from the point of sound entry to the referenn datum point in accordance with the requirements of Section 5.0 of this procedure at the minimum depth location. 15 Messure and record the sound path distance to the half amplitude p(oint of the depth) i.e. maximum reflector furthest from the surface. 16 Again measure and record the distance from the point of sound entry for maximum depth to the reference datum point. 17 Record the maximum signal response from the indication either as a percentage of DAC (i.e.150%) or in tems of the attenuation required to reduce the signal amplitude to the DAC level (i.e.- DAC + 6db) 18 Record the search unit refracted angle in the material 19 Indicate the direction that tne search unit is pointing when recording the indication. This may be achieved by utilizing the scan direction references of Figure 3 (i.e. 2. 5, 7 or 8) 4 , em i i
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OPS-NSD-101 Revision 5 l Pag 2 16 l l I Block No. Infomation Required 20 Measure and record the base metal thickness on the side of the weld occosite the direction of the ISO arrow. 21 Measure and record the weld thickness at or near the center-line of the weld. 22 Measure and record the base metal thickness on the side of the weld in the direction of the ISO arrow. 23 Record any additional infomation necessary to characterize the reflector.
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Revision 5 Page 18 l l l APPENDIX C ULTRASONIC TRANSFER DATA SHEET The ultrasonic transfer data sheet shall be completed in accordance with the following. (Refer to the attached sample fom for block number references.) j Block No. Infomation Required 1 Date examination performed 2 Procedure utilized 3 Signatum of operator (s) performing the examination 4 Plant name 5 Plant unit number 6 Sketch or ISO number as applicable 7 Calibration reference level db value 8 Db value from calibration block with amplitude at 80% 9 Db value from examination area with amplitude at 80% 10 Db difference between A and B above 11 Enter the corrected reference calibration db value 12 List weld numbers for which the above transfer is applicable O - I f l0
UCSililC1100SE NUCLEAR SERVICE DIVISION DATE A 9 IllSPECTION SERVICES - - ULTRASONIC TRAtlSFER DATA SHEET OPERATOR 3 PLANT 4 UNIT f SKETCH / ISO NO. d _, REF. CAL DB VALUE 7 D8VAlUECAL. BLOCK (A) 8 DB VALUE EXAM. ITEM (B) 9 DB DIFFERENCE BETWEEN A & B /d IF (B) IS LESS THAN (A)(CHANGE REF. DB VALUE BY THIS AMOUNT IF (B) IS GREATER THAN A) CHANGE THE REF. D8 VALUE BY THIS AMOUNT TO DELREASE SENSITIVITY. RECORD CORRECTED REF. CAL. DB VALUE // . THE ABOVE TRANSFr.R CORRECTION IS APPLICABLE TO WELD (S) NUMBERS:
/2.
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OPS-NSD-101 R:;visien 5 Page 20 l 1 I APPENDIX D c INSTRUMENT CALIBRATION DATA FOR WELDS i 2 1/2 INCHES THICK OR GREATER IN FERRITIC VESSELS I The instrument calibration data sheet shall be completed in accordance with the following requirements. (Refer to the attached sample fom for block numberrefemnces.) Block No. Information Required 1 Date of examination
- 2 Examination procedure number 3 Signature of operator 4 Plant name 5 Plant unit number 6 Make of instrument (Branson, Automation, etc.) <
7 Instrument model number i 8 Instrument serial number Couplant used 9 i 10 Transducer size i 11 Transducer frequency , 12 - Transducer seHal number 1
.. 13 Beam angle i
\. .
14 Sesiler signal amplitude with larger at 100% i 15 Smaller signal amplitude with larger at 90% 16 Smaller signal amplitude with larger at 80% 17 Smaller signal amplitude with larger at 70% i 18 Smaller signal amplitude with larger at 60% 19 Smaller signal amplitude with larger at 50% ; 20 Smaller signel amplitude with larger at 40% ; 21 Smaller signal amplitude with larger t.t 30% Smallar signal Emplitude with larger at 20%
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22 23 Damping control setting during above veHfication i 24 Reject control setting dudng above veHfication 25 Rep. rate control setting during above verification i 3 26 Signal amplitude change from 80% with -6db change 27 Signal amplitude change from 80% with -12db change 28 Signal amplitude change fror.140% with +6db change
- 29 Signal amplitude change from 20% with +12db change
- 30 Damping control setting during above verification 31 Reject control satting during above verification 12 Rep. rato control setting during above verification O -
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HrSTI!!Gl:0 ISE flilo. EAR Sti.VICE in VLSION DATE -" 1~ ~ ~ % Revision v= 21 5 IMPECTI0ft SCRVICES PRELIMIllMY INSTRUMENT CALIBRATION DATA PROCEDURE 2. FOR FERRITIC VESSEL BUTT WELDS OF 2 1/2" THICK AND GREATER OPERATOR 1 PLANT- 4 UNIT 8 EQUIPMENT INSTRLNENT TRANSDUCER MAKE d> SIZE iO MODEL 7 FREQ. Il SERIAL NO. 8 SERIAL NO. 12 COUPLANT T ANGLE 13 _ AMPLI'nJDE LINEARITY VERIFICATION 90% 80% 70% 60% 50% 40% 30% 20' 1ST SIGIIAL AMPLITUDE _100% 2ND SIGilAL AMPLITUDE /4 /S' 1 /7 /d 19 20 2/ 22 2fl0 SIGilAL All.0WABLE AMPLI. 48-52% 47-43 42-38 37-33 32-28 28-23 22-18 17-13 12-; CONTROL SE1TIllGS: DAMPING 2.3 REJECT 2# REP. RATE 2S" l AMPLITUDE CONTROL LINEARITY VERIFICATION ORIGINAL- SIGNAL SIGNAL - -DB CONTROL SIGNAL AMPLITUDE AMPLITUDE CHANGE AMPLITUDE LIMITS 80% FSH- -6DB 26 36 - 42 , 80% FSH -12DB 27 16 - 22 40% FSH +6DB 2d 76 - 84 20% FSH +12DB 2f~ 79 - 92 NOTE: MINUS DENOTES DECREASE IN AMPLITUDE; PLUS DENGTE INCREASE, CONTROL SETTINGS: DAMPING _ M REJECT _ 3 / REP. RATE 32.
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OPS-NSD-101 l l Revision 5 l Page 22 l APPENDIX E SURFACE EXAMINATION OF WELDS The surface examination data sheet shall be completed in accordance with the following requirements. (Refer to the attached sample form for block l i numberreferences.) l Block No. Infomation Required 1 Examination procedure number 2 Signature of operator 3 Plant name 4 Plant unit number 5 Date of examination 6 Identity of component or system 7 Enter sketch or reference ISO number 8 Enter batch number of the dye penetrant 9 Enter batch number of the developer 10 Enter batch number of the cleaner 11 Enter weld identity 12 Indicate in the appropriate column either NRI if no reportable indications are P.oted or RI if reportable indications are noted. If reportable indications are noted a Dye Penetrant Indication Record Sheet.shall O; be completed and attached (See Appendix E). Indications noted during the examination of clad surfaces may be reported by 1.he use of photographic records. 13 Enter any additional information as necessary to fully describe the performance of the examination. Identify any photographs utilized to provide a record of the examination results. 14 Indicate here if indications are noted as the result of perfc: ming a visual examination in accordance with the requirements of Frocedure ISI-8. Should indications be reported, a visual examination report sheet chart shall be completed and attached (See Appendix G). 4 f i 1 O l 1
OPS-NSD-101 Revision 5
, !!ESTIIGl100SE ::UCLEAR SERVICE DIVISION 9' friSPLCTION SERVICES IlELD, SURFACE EXAMIllATI0ff PROCEDURE: ,
PLANT: 3 UNIT: 4 OPERATOR: 2 DATE: f 1 Piping C. stem / Component b Isometric / Sketch No. 7 , flaterial Batch flos. Penetrant 8 Developer 9__ Cleaner /0 llELD RESULTS VISUAL ISI-8 SAT NUMBER NRI l RI C0tetENTS l Utis T-
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l OPS-NSD-101 Revisicn 5 Page 24-O APPENDIX F SURFACE EXAMINATION INDICATIONS The surface examination indication record shall be completed in accordance with the following requirements. (Refer to the attached sample fem for block number rufennees.) Block No. Infomation Required 1 Examination procedure number 2 Signature of operator 3 Plant name . 4 Plant unit number 5 Date of examination 6 Indicate on the chart the approximate location and size of the indication 7 Identify, either in degrees or by distance in inches from the datum point, the location of the reference lines. 8 Enter any infomation necessary to clarity the report ar nature of the indicatien 9 Enter the ioentity of the enoonent or piping system 10 Enter the identity of the weld as given on the referenced QO sketch or ISO 11 IndicLte the reference sketch or 150 O 1 l 1
OPS-NSD-101 n5 WESTill.1100SE flUCli." SFRVICE DIVISION kvis 9 INSPECTION SERVICES CIRCUttFERENTIAL AND L0t!GITUDINAL UELDS
' DYE PEilETRANT INDICATION RECORD O PROCEDURE: 1 PLANT: 3 UNIT 4 OPERATOR:
2 DATE: # CIRCUMFERENTIAL LENGTH OF WE!.D
- START POIllT DYE PENETRANT INSPECTION-t
---------p--___+__ _ _ .l__. _ _ _ _. _ _ 4 WELD q _ _ _ _ _ _.
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7 7 7 7 7 s s e e e e REMARKS: 8 e COMPONENT / PIPING SYSTEM i l WELD NO. /0 l l ISO / SKETCH N0. /) t l l . I 1
UESTII;Gl:00SE tillCLEAR SERVICE DIVISION Revision 5 Ill5PECTION SFRVICES Ftge 26 SURFACE EXAMINATION
- INDICATION RECORD O PROCEDURE 1 PLANT 3 UNIT 4 GPERATOR 2. DATE f COMPONENT / PIPING SYSTEM T SKETCH / ISO NO. //
ITEM I.D. /0 REMARKS S _ MAKE SKETCH SHOWING APPROXIMATE LOCATION AND LENGTH OF INDICATION (S) i 1 4 , i e O S e e
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OPS-NSD-101 Riv!sion 5 Page 27 i e i O APPENDIX G VISUAL EXAMINATION INDICATION RECORD The visual examination indication record shall be completed in accordance with the following requirements. (Refer to the attached sample fem for blocknumberreferences.) Block No. Irformation Required 1 Procedure number used 2 Operators name 3 Plant name 4 Plant unit number 5 Date examination perfomed
; 6 Component or piping system identification 7 Wald number if applicable 8 Sketch or isometric number as applicable 9 List any visual aids used _
10 Enter any remarks necessary for clarification 11 Mark chart to show all infomation necessary to locate and characterize the indication being reported s0 l I O
OPS-NSD-101 Revision 5 Pag 2 28 l
<- ilESTIl!Gil0USE IlUCLEAR SERVICE DIVISION
. INSPECTION SERVICES VISUAL EXAMIflATION IllDICATION RECORD PROCEDURE: A PLANT: 3 _ UtlIT _4 OPERATOR: 2 DATE: f b
C0"P0llENT/PIPIllG SYSTEM: llELD fl0. ,_/
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SKETCH / ISO N01 8 VISUAL AIDS USED: 9 REMARKS: /d l MAKE SKETCl! BEL 0ll SHOWIllG LOCATION OF INDICATI0tl(S) , CIRCUMFERENTI AL LENGTH OF WELD
- START P0lNT VISUAL INSPECTION
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t , , S , , WELD v _._ _ _ _ _ _ _ _ _ _ _ _ _ - _ _ _ _ . _ _ _ _ . _ _ ____ _._ _ l a i ' l i l t ! v ! I I I I I I I I I i ! i 90* 180* 2708 360* 0* f 1.0 % l l I
OPS-NSD-101 Revisien 5 Page 29 e s APPENDIX H STUD, BOLT AND NUT ULTRASONIC EXAMINATION The stud, bolt and nut ultrasonic examination report form shall be completed in accordance with the following requirements. (Referto the attached sample fom for block number locations.) Block No. Information Required 1 Date of examination 2 Examination procedure number 3 Signature of Operator 4 Applicable sketch number 5 Plant name 6 Plant unit number 7 Loop number (if applicable) 8 Component identity 9 Ultrasonic instrument identification . 10 3earch unit size 11 Search unit frequency 12 Search ' unit serial number 13 Record the signal amplitude of the first back surface reflection
,- 14 Record the amplitude of tne first response from the calibration '
s hole 15 Record the amplitude of the second response from the calibration hole 16 Record the amplitude of the second response from the calibration hole after the instrument gain has been increaseo l (i.e. 12db out) 17 Similarly record the amplitude of the third response 18 Similarly record the amplitude of the fourth response 19 Similarly record the amplitude of the fifth response 20 Similarly record the amplitude of the sixth response 21 Similarly record the amplitude of the seventh response 22 Similarly record the amplitude of the eighth response 23 Enter time of original calibration and each additional calibration check 24 Enter item identification number 25 Check mark the NRI box if no reportable indications are noted. Check the RI box if reportable indications are noted and complete a " Studs, Bolts, and Nuts Ultrasonic Indication Report" Sheet. (Refer to - Appendix I) 26 Enter any information necessary for clarification 27 Enter a check mark in either the " Sat" or "Unsat" column as applicable. If."Unsat" is checked, complete a
" Visual Examination Indication Record" Sheet.
(Refer to Appendix J) l
~, OPS-NSD-101 WESTINGHOUSE NUCLEAR SERVICE DIVISION liAi E * ~ - ' "~' lRevisien5 ' ~
'Page~30 INSPECTION SERVICES STUDS, BOLTS AND NUTS - PROCEDURE 7*
i ULTRASONIC EXAMINATION REPORT OPERATOR 3 __._ SKETCH NO. d f UNIT 6 LOOP 7 COMPONENT S __ PLANT EAU _IPMENT TRANSDUCER INSTRUMENT IDENTITY 9 SIZE /0 , FREQ. // , SERIAL NO. /.2, l CALIBRATION, ' NUTS, STUDS, BOLTS LESS THAN 4" DIA. BACK SURFACE SIGNAL /3 % F.S.H. STUDS BOLTS 4" DIA. AND GREATEF, CURVE "A" FIRST SIGilAL FROM 110LE /Y % F.S.H. SECOND SIGNAL FROM HOLE /3 _ % F.S.H. CURVE "B" .' . SEC0!!D SIGNAL //, % F.S.H. FIFTH SIGNAL 19 % F.S.H.
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fHIRD SIGHAL 17 % F.S.H. SIXTH ' SIGNAL .30 % F.S.H.
% F.S.H. SEVENTH SIGNAL e2,/ _% F.S.H.
FOURTH SIGNAL ff CALIBRATION CHECKS .13_ EIGHTH SIGNAL 1 A. % F.S.H. E2AMINATIO;1 RESULTS VIS. ISI-8 ITEM RESULTS COMMENTS SAT Ut! SAT flut1BER NRI RI A4 .14. .2. 7 a17 af 2L5 !O 3 l g l LEGEllD: ilRI NO REPORTABLE INDICATIONS RI REPORTABLE IllDICATI0fts 1
OPS-NSD-101 Revision 5 Paga 31 i i APPENDIX I ULTRASONIC INDICATION REPORT STUDS, BOLTS & NUTS The studs, bolts, and nuts ultrasonic indication report form shall be completed in accordance with the following requirements. (Refer to the attached sample form for block number locations.) Block No. Information Requ9ed 1 Date examination performd 2 Procedure used 3 Operator (s) performing the examination 4 Enter sketch or drawing identification number as applicable 5 Plant name 6 Plant unit number 7 Enter loop number . 8 Enter component name and number 9 Record maximum indication signal amplitude 10 Record indication penetration into the material 11 Enter indication location from one end, indication circum-ferential location, and length of indication 12 Indicate by the use of a sketch the approximate location
. of indications ,
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GPS-NSD-101 l Revision 5 l Paga 32 Ur.sTI!!CI:0USE IlVCLEAR SEP.VICE DIVISION DATE ----~~~ ~~~~--- ~ "~~-"- .I IllSPECTION SERVICES i STUDS, BOLTS, AIID fluTS ULTRASullIC IllDICATION REPORT PROCEDURE 2-OPERATOR 3 _,_ SKETCH NO. 4 FLAllT T UNIT d LOOP 7 C0i4PONENT 8 IllDIC'sTION SIGilAl. N4PLITUDE T IllDICATION DEPTH /0 : INDICATION LOCATION // . INDICATE BY SKETCH BELOW APPROXIMATE LOCATION OF INDICATION. 1 0 y O W
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OPS-NSD-101 Revisicn 5 Page 33 APPENDIX J VISUAL EXAMINATION REPORT The results of visual examinations of supports, hangers, restraints, studs, nuts, bolts, washers, clad patches and interior surfaces of pumps and valves shall be reported in accordance with the following requirements. (Refer to the attached sample form for block number locations.) Block No. Infomation Required 1 Plant name 2 Unit number 3 Date of examination 4 Examination Procedure 5 Signature of operator 6 Loop number (if applicable) 7 Identity of system or component 8 Sketch or ISO number 9 Identity of item to be examined 10 Indicate the results of the examination by inserting
'NRI' if no reportable ir.dications are noted or
'RI' if indications are found.
,(O.
11 Identify any visual aids utilized to facilitate the examination of each item. 12 Identify any conditions affecting tne performance of tLL examination. Describe any reportable indications or identify any separate sheet or photograph utilized to record indications. lO s 9
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OPS-NSD-101 Revisicn 5 Paga 34 WESTINGHOUSE NUCLEAP. SERVICE DIVISION INSPECTION SERVICES VISUAL EXAMINATION PLANT: / UNIT: el DATE: 3 PROCEDURE: 4 OPERATOR: 3 LOOP: 6 SYSTEM OR COMPONENT: 7 SKETCH NO: 8 EXAMINATION ITEM RESULTS VISUAL AIDS REMARKS 9 10 ll Jh D 1 Q 9
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OPS-NSD-101 Revisicn 5 Page 35 APPENDIX X The reactor coolant pump motor flywheel ultrasonic and surface examination data sheets shall be completed in accordance with the following requirements. The " Reactor Coolant Pump Flywheel Data Sheet" fom shall be completed in accordance with the following requirements. (Refer to the attached sample fom for block number locations.) Block No. Infomation Required 1 Date examination performed 2 Procedure used 3 Operator (s) perfoming the examination 4 Plant name 5 Plant unit number 6 Loop number 7 Hake of instrument (Branson, Automation, etc.) 8 Instrument model number 9 Instrument serial number 10 Couplant used 11 Periphery examination transducer size 12 Periphery examination transducer frequency 13 Periphery examination transducer serial no. 14 Gage hole examination transducer size 15 Gage hole examination transducer frequency V 16 Gage hole examination transducer serial no. 17 Ream bolt hole signal amplitude from upper plate 18 Ream bolt hole signal amplitude from lower plate 19 Bore signal amplitude from gage hole 20 Near ream bolt hole signal amplitude from gage hole 21 Far ream bolt hole signal amplitude from gage hole 22 Enter time of original calibration and each additional calibration check 23 Enter check mark here if no recordable indications are I noted during peripEry examination 24 Enter check mark here if recordable indications are noted during periphery examination l 25 Enter check mark if defects are noted and attach a " Flywheel l Ultrasonic Indication Report" sheet. (See Appendix F) 26 Enter check mark here if no reportable indications are noted during the keyway Erner examination 27 Enter check mark here if reportable indications are noted during the keyway corner examination . 28 Enter check mark here if no reportable indications are noted during the rHial gage hole examination. 29 Enter check mark here if reportable indications are noted during the radial gage hole examination 30 Enter check mark here if visual examination of the pump flywheel is satisfactory O 31 Enter check mark here if visual examination of the pump flywheel is unsatisfactory and attach a " Visual Examination Indication Record" data sheet.
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OPS-NSD-iO1 ) Revisicn 5 Page 36 WESTINGHOUSE NUCLEAR SERVICE DIVISION DATE I INSPECTION SERVICES REACTOR COOLANT PWP FLYWHEEL DATA SHEET PROCEDURE A (' OPERATOR 3 PLANT Al UNIT 5- LOOP (e I EQUIPMENT INSTRINENT TRANSDUCERS MAKE '7 - PERIPHERY EXAM. GAGE. HOLE PROBE MODEL _, 8 SIZE ll SIZE 11
!,ERIAL NO. 9 M Q. la, FREQ. 15 COUPLANT 16 SERIAL NO. l'5 SERIAL NO. l(o CALIBRATION :
- 1. PERIPHERY - REAM BOLT HOLE REFLECTION UPPER PLATE 17 % FSH LOWER PLATE I8 % FSH
- 2. KEYWAY CORNER - BORE BACK REFLECTION Ial 5 (VERIFY 90% MIN.)
- 3. RADIAL GAGE HOLE - REAM BOLT HOLE REFLECTION - NEAR 20 % FSH CALIBRATION CHECKS & , _ _
FAR Al 5 FSH EXAMINATION RESULTS
- 1. PERIPHERY ' 1) NO RECORDABLE INDICATIONS 4'5
- 2) RECORDABLE INDICATIONS .2,'i SKETCH ATTACHED . 2.5
- 2. KEYWAY CORNER 1) NO RECORDABLE INDICATIONS .1, L
- 2) RECORDABLE INDICATIONS 4"1 ,
SKETCH ATTACHED 45
- 3. RADIALGAGEHOLE1) NO RECORDABLE INDICATIONS etl l
- 2) RECORDABLE INDICATIONS __1, ,, 9 SKETCH ATTACHED 4 5
, 4. VISUAL EXAMINATION (ISI-8) SAT. 30 x
51 UNSAT.
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OPS-NSD-101 Revision 5 Page 37
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/~T APPENDIX K (Cont'd)
The " Flywheel Ultrasonic Indication Report" fom shall be comp 1eted in accordance with the following requirements. (Refer to the attached sample fore for block number locations.) Block No. Infomation Required 1 Date examination perfomed 2 Procedure used 3 Operator (s) perfoming the examination a 4 Plant name 5 Plant unit number 6 Loop number 7 Enter check mark after appropriate scan which detected the indication 8 Indicate the length of the indication 9 Indicate the indications depth of penetration into the flywheel 10 Enter check mark if indication is in top plate 11 Enter check mark if indication is in bottom plate 12 Indication signal amplitude 13 Indicate on sketch all data necessary to locate the reported indication 5 4 l I l 9 . p -.me- --, y -. ,, . , m 7 , .-,.-, ..,, , ., , __ , __,,,,.,.., -,
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OPS-NSD-101 Rsvisien 5 age 38 WESTINGHOUSENUCLEARSERVICEDIYISION DATE I INSPECTION SERVICES . i- FLYWHEEL ULTRASONIC INDICATION REPORT PROCEDURE E' - l(, 3 OPERATOR , PLANT 51 UNIT- 5 LOOP 4 SCfdt: PERIPHERY 1 KEYWAY CORNER 1 RADIAL GAGE HOLE' 1
.- INDICATION LENGTH 8 ,
INDICATION DEPTH 9 INDICATION LOCATION - TOP PLATE 10 BOTTOM PLATE H INDICATION SIGNAL AMPLIWDE l1 _____ %. FSH INDICATE ON SKETCH BELOW APPROXIMATE LOCATION OF INDICATION. 15 :
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OPS-NSD-101 R; vision 5 Page 39 APPENDIX X (Cont'd) The " Surface Examination Flywheel Bore and Keyways" form shall be completed in accordance with the following requirements. (Refer to the attached sample form for block number locations.) Block No. Information Required 1 P-ocedure number used 2 Operar.ers name 3 Plant name 4 Plant unit number 5 Date examination perfonned 6 Penetrant batch number 7 Developer batch number 8 Cleaner batch number 9 Enter Sat or Unsat as applicable 10 Enter any infonnation necessary for clarification
; 11 Enter on sketch all infonnation necessary to locate and characterize any reportable indications i
e i s
OPS-NSD-101 Revision 5 Paga 40 WESTINGHOUSE NUCLEAR SERVICE DIVISION ' INSPECTION SERVICES SURFACE EXA!!INATION FLYWHEEL BORE AND KEYHAYS PROCEDURE: 1 PLANT: 3 UNIT: 4 OPERATOR (S): 2 DATE: _ f l MATERIAL BATCH NOS. Penetrant d Developer T Cleaner 8 EXAMINATION RESULTS: f l RE!' ARKS: /0 EXAMINATION INDICATION DATA SKETCH
// -
Keyway - Keyway Keyway 1" 2" TOP SURFACE 1" _
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OPS-NSD-101 R:; vision 5 Page 41 1 ( APPENDIX L i 1
- Records shall be made of the equipment and consumables utilized for the perfor1 nance of an inspection program and documented on the attached forins.
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Revisien 5 Page 42 ULTRASONIC EQUIPMENT IDENTIFICATION INSTRUMENT IDENTIFICATION CODE MANUFACTURER MODEL S/N i 4 6 e 5 e O
OPS-MSD-101 Revision 5 i Page 43 i t I l - . i CALIBRATION BLOCKS i . BLOCK SIZE OR SCHEDULE MATERIAL HEAT NUMBER IDENTIFICATION i l r 1 1 l
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- . _ . - - ~. . - - - _ _ _ . - . - . _ _ . . . - _ _. - - . . - . _=_. .-
Revision 5 Page 44 EXAMINATION CONSLMABLE l MATERIALS MANUFACTURER TYPE BATCH DESCRIPTION l UT COUPLANT 4 DYE PENETRANT i i CLEANER PENETRANT DEVELOPER REMOVER 4 e -me ] l O s l
i
- OPS-NSD-101 . REVISION 5 APPENDIX M PAGE 45 GENERAL INDICATION DATA The General Indication Data Report Fom shart be completed in accordance with the following requirement. (Refer to the Attached Sample Fom for Block Number References)..
BLOCK NUMBER
- 1. Enter Plant Name.
! 2. Enter Unit Nisnbar. ! 3. Enter Sketch Number.
- 4. Enter Identity of System or Component.
- 5. Enter the Program Plan Ntsnber (at the election on the Data Coordinator).
- 6. Enter Examiner's signature.
v_ 7. Enter date of Examination.
- 8. Enter Examination Procedure Identification Number.
- 9. Mark the appropriate block by which the indication was detected,
- 10. Enter the unique identity of the area or item examined.
- 11. Complete this block -- per instructions on foms.
i O s' \ ' e _ - . _ - _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ - A
L w Ia-- WESTINGHOUSE NUCLEAR SERVICE DIVISION l lNSPECTION SERVICES . GENERAL - INDICATION DATA t PLANT UNIT SKETCH SYST/C0MP PROG. NOj EXAMINER DATE PROCEDURE l DETECTED SY U/T P/T M/T V/T IDENT NO e PROVIDE SUFFICIENT INFORM ATION TO Of. SCRIBE SIZE LOCATION AND_TYP5 OF INDtCATION. DESCRIBE EXTR A SPECIAL EQUIPMENT IF USED FOR SIZING OR REPORTING. IF NECESSARY INCLUDE SKETCH SHOWING GENERAL; CONFIGURATION OF ITEM OR AREA. l
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k t i l 2 OPS-NSD-101 i REVISION 5 ' PAGE~46 i
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OPS-NSD-101 R; vision 5 i Page 47 1 l O APPENDIX N MAGNETIC PARTICLE EXAMINATION REPORT Magnetic particle examinations shall be recorded in accordance with the following requirements. Refer to the attached sample form for block number locations. Block No. Iaformation Required ._ 1 Plant name 2 Plant or unit number 3 Number of sketch, drawing, etc., that identifies the area or item examined. 4 Name of the system or component or title of sketch 5 Number of procedure used for the examination. Include revision, amendment and field change numbers as applicable. 6 Identify magnetizing equipment used, such as model 'sO \ 7 or type. Include seriti number Ferromagnetic particles used, such as: gray powder No. XX; prepared bath No. XX, fluorescent bath No. XX, etc. 8 Amperes used for direct, coil, prods, etc., as applicable. If not applicable, enter N/A. 9 Signature and Level of examiner. Signature and Level of certified aides is optional. 10 Date of report 11 Identify each item or area examine, as indicated in provision of block 3. Identification may be grouped if all information furnished is applicable to all; such as 1 thru 29 or 18 thru 54. 12 Mark the apprcpriate calumn based on No Relevant Indications (NRI) cr Relevant Indications (RI) detected. If RI column is marked, complete an indication report forra similar to Appendi:: ,1 Ferm. 13 Enter appropriate coments, if any, relative to examination problems or lirAtations, or which might be necessary to fu1Ty ducribe performance of examinations. If continuous method was I ret practical, enter brief explanation. i 1
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OPS-HSD-101 WESTINGHOUSE NUCLEAR SERVICE DIVISION Revision 5
. INSPECTION SERVICE .Page 48 MAGNETIC PARTICLE EXAMINATION .
PLANT ! - UNIT b SKETCH I SYST./ COMP.__ _ 4 PROCEDURE- [ EQUIPMENT d PARTICLE TYPE 7 AMPERES O i EXAMINER (s) 9 - DATE /O ITEM RE5 ULT 5 IDENT NRI RI COPMENTS -
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I PROCEDURE NUMBER: Nuclear INSPECTION SERVICES O <A, w service Division NONDESTRUCTIVE EXAMINATION PROCEDURE i TITLE QUALIFICATION OF "LTRASONIC MANUAL EQUIPMENT O Prepared By: , /* B. J.' Lefebvrt( Level III
?
Approved By: /' '
,.L , -
G. C. Efthymioul, Manager Inspection Service
/3 V 1 s
IVE November 1, 1983 7/,EE ag'sE , November 1,1983
... i _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ - . _ - . -- _ J
NSD NsD-IsI-10 Rev. 6 e QUALIFICATION OF ULTRASONIC MANUAL EQUIPMENT 1.0 ULTRASONIC EXAMINATION INSTRIJ1ENTS ; The ultrasonic examination instruments shall be portable battery operated with 8 hour battery packs and battery chargers or portable A.C. operated units. The instrment shall be of the pulse-echo type. It shall generate, receive, and present on a cathode-ray tube (CRT) screen pulses in the frequent.y range from one to six megahertz (MHz). The presentation on the CRT scre'n shall be the " Video type" and characterized by a clean, crisp trace. 1.1 The horizontal linearity of the examination instrument shall be within plus or minus 5 percent over the linear range which shall extend for a minimum of 90 percent of the sweep length presented on the CRT screen. 1.2 The examination instrument shall have a calibrated gain control (attenuator) adjustable in discrete 1 or 2 decibel steps over a range of at least 60 decibels. The accuracy of the gain control settings shall be within 1 DB, as detennined in accordance with 2.3 (45 to 55% CSH). 1.3 The examination instrument :: hall be capable of maintaining a vertical linearity such that the calculated ratios determined from signals developed in accordance with 2.2, do not deviate by more than 0.2 through 90% of full screen height. 1.4 Examination instrunent utilizing battery power should include internal stabilization resulting in no greater variation than plus or minus 1 decibel following warm-up during battery operating life. There shall be an alarm or meter incorporated in battery powered instruments to signal a drop in voltage prior to instrument shut-off because of battery exhaustion. 2.0 LINEARITY DETERMINATION The linearity requireuents specified in the previous section shall be verified by performing checks utilizing a 2.25 MHz,1-inch maximum diameter straight beam search unit in accordance with the following: Each check shall be acccmplished with a straight beam transducer and a ferritic steel calit, ration block that is within 1/2 to 2 in, thick, and from which reflectors and reflector differences required to conduct the check can be achieved. All readings must be estimated to the nearest 1% of full screen. Instruments that do not incorporate an uncalibrated gain or sensitivity control are exempt from the requirements of 2.3. , but must meet requirements of 3.2. ( EFFECTIVE November 1, 1983 1 of 8 IEEVisED November 1, 1983 DATE DATE PAGE
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l NSD NSD-ISI-10 Rev. 6
! 6 2.1 Horizontal Linearity 1
j Horizontal'linearity shall be checked, as follows:
- a. Place search unit on the test block and adjust the gain control to obtain clear multiple back surface reflections.
- b. Adjust the delay control (zero adjustment) to align the initial pulse with the left (zero) side of the CRT graticule and the first back reflection with the number 1 CRT graticule.
- c. Adjust the material calibration control to align the leading I edge of the tenth multiple back surface signal with the right I (10) side of the CRT graticule.
- d. Repeat steps (b) and (c) until the first received signal is aligned at one and the tenth is aligned at 10.
- e. Measure and record the distance along the horizontal sweeo between the leading edge of each multiple back surface signal.
For 100 percent. linearity the location of each signal should coincide with each of the ten marked divisions on the CRT graticule.
- f. Document results on form similar to that illustrated in Figure 1.
2.2 Vertical Lineari2 With the instrument settings and test conditions as established in steps (a) (b) (c) (d) and (e) of 2.1 above check the vertical linearity by the following: (sweep may be shifted for better readings)
- a. Adjust the instrument gain such that the eighth multiple back
. surface signal is one division of screen height amplitude.
- b. Note and record the amplitude of both the eighth and ninth multiple back surface signals.
l c. Adjutt the instrtsnent gain to increase the eighth back surface signal to an amplitude of two divisions of screen height.
- d. Note and record the amplitude of both the eighth and ninth ,
multiple back surface signals. I
- e. Continue adjusting the instrument gain to progressively i increase the amplitude of the eighth multiple back surface reflection by one division each time. Noting and recording the amplitudes of the eighth and ninth multiple signals between each progressive increase.
EFFECTIVE November 1, 1983 2 cf 8 November I, 1983
' E MsED
_ _ - - _ _ . _ _ _ _ _ _ _ - ._ l
NSD NSD-ISI-10 Rev. 6 e 2.2 (cont'd) l
- f. Continue until the eighth signal reaches full screen height. l
- g. Document results on fanns similar to that illustrated in Figure 2.
2.3 Attenuator/ Sensitivity Control The instrument calibrated gain control shall be verified by the following procedure.
- a. The calibrated gain control or switches of the ir.strument shall be set such that the calibrated gain is set at the minimum.
- b. The uncalibrated gain control shall be set at the maximum.
- c. Place the search unit on the calibration block and adjust the uncalibrated gain control to obtain at minimum or maximum amplitude settings a back surface response of 4 divisions amplitude. Multiple back surface signals may be utilized.
- d. Increase the calibrated gain by 2 DB.
- e. Note and record the amplitude of the selected back surface signal.
- f. By adjusting the uncalibrated gain control reduce the back surface signal to 4 divisions as before.
- g. Progressively increase the instrument calibrated gain in 2 DB steps, noting and recording the amplitude and re-setting to 4 divisions of screen height after every step.
- h. Continue until the change in response for each 2 DB incremental step has been recorded up to the maximum of the instrument.
- i. Document results on fonn similar to that illustrated in Figure 3.
3.0 SUPPLEMENTAL LINEARITY EVALUATION This section is intended to satisfy the " instrument" calibration requirements of the Edition and Addenda (if any) of Section XI.of the ASME Boiler and Pressure Vessel Code that is specified in the Examination Program Plan that incorporates this document. This section will be performed at the beginning of each period of extended use or every three months, which ever is less. Results are to be documented on a form similar to that illustrated in Figure 4. Checks are to be conducted as follows. O i EFFECTIVE November 1,1983 , , 3 of 8 ySED November I, 1983 WESTINGHOUSE FORM NSO PA 1014A
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W== NSD NSD-ISI-10 Rev. 6 '$ I 3.1 Screen Height Linearity Verification I
- 3. Position the search unit on the calibration block so that indications can be observed frcm any 2 separate reflectors.
Adjust the search unit positien to give a 2 to 1 ratio of amplitudes between the two indications, with the larger set at 80% of full screen height. Without moving the search unit, adjust sensitivity (gain) to successively set the ; larger indication from 100% to 20% of full screen height, ) in 10% increments (or 2 DB steps if a fine control is not i available), and read the smaller indication at each setting. ; The reading must be within 5% full screen height. The readings ' must be estimated to the nearest 1% of full screen. 3.2 Amplitude Control Linearity Verification
- a. Position the search unit on a calibration block so that any convenient reflector can be peaked and adjusted to 80% FSH.
\'ith the increases and decreases in attenuation shown in the following table, the indication must fall within the specified limits.
Indication Indication set at % of DB Control limits, %:of f'111 screen Chance full screen d' 80% - 6DB 32% - 48% 80% - 12DB 16% - 24% 40% + GdB 64% - 96% 20% + 12DB 64% - 96% NOTE: Minus denotes decrease in amplitude; Plus denotes increase. The readings must be estimated to the nearest 1% of full screen. i l l 1 l l t EFFEcRVE November 1, 1983 4 of 8 M8 SED November I, 1983 usE g WESTINGHOUSE FORM NSD PA 1014A
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l FIGURE 2 l EMECTIVE November 1,1983 6 of 8 REVISED November 1, 1983 DATE PAGE DATE l i l WESTINGHOUSE PORM NSO PA 1014A
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--_ __ _ _N PSR_M_CD PA 1114A
W- NSD NSD-ISI-10 Rev. 6 Wf STINGHOUSE NUCLEAR SERVICE DIVISION INSPECTION SERVICES INSTRUMENT LINEARITY CHECK PLANT UNIT oATE Examiner PRocEouRE LawsL n EOUIPMENT ins %UME NT TRANsovCER MAKE s12E uooEL 5 R Eo. SERIAL No stRiat No CoWPLANT ANGLE SCREEN HEIGHT LINEARITY VERIFICATION isT ssGNAL h 221 L
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D E o m W l, 1983 ,,,, 8 of 8 $[gff" November 1, .1983 WESTINGHOUSE PORM NSO PA 1014A
asy. hNSD ISI-206 0 Change No. 01 l I sheet _1_ of 1 SERVICE ACTIVITY , PROCEDURE FIELD CHANGE ptgg. , CALLAWAY UNIT NO. 1 . REASON /APPLICA8ILITY: ISI-206 Rev. C Incorporation of austenitic vessels greater than 2.0" thick that are required to be examined.and incorporate the use of the same temperature device for examinatior s. CHANGES: Page 1, para. 1.1 Change second sentence to read:
"It is applicable to such welds in piping systems (.25" to 6.0" thick), vessels of ferritic materials (.25" to .2.0" thick) and vassels"of .austenitic materials
(.25" to 4.0." thick) any of which are either wrought or cast product forms." Page 2, Para. 2.83 ' Add new sentence after last word in Para. to read: The same device shall be used to determine surface temperature of the block and of the surface to be examined. l CONCURRENCE / SIGN AND PRINT I FOR WESTINGHOUSE 3bhfb00 DATE Uw -24. B84 l TITLEDitPOSmCN ISI CceRhu rron. I FOR THE UTILITY E //ft$ mzP DATE /-J2 V-#V b 0. nTLE OR POSMON w &, v2h e,m b M
}MW fyn f or- P o f, GttM IN I' 'gy DATE AUTHORIZED INSPECTOR (/
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nos:u 4 772 l PROCEDURE NUMBER-p Nuclear INSPECTION SERVICES i
.U,c~ 1W) Service Division NONDESTR'UCTIVE EXAMINATION PROCEDURE ISI-2 6 Rev. O l
TITLE MANUAL ULTRASONIC EXAMINATION OF WELDS O Prepared By: ,, . , # B. Me6bvr Level III , Approved By: [h b"
) V A. Vano, Manager '( - '
Inspection Service
'17,C"' 8-13-82 "[?is' 8-13-82 h
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3 NSD' ISI-206 Rev. O g l MANUAL ULTRASONIC EXAMINATION OF WELDS 1.0 SCOPE 1.1 This procedure defines requirements for manual ultrasonic examination of full penetration circunferentietl and longitudinal butt welds, and adjacent base materials of these and fillet or corner welds. It is applicable to such welds in piping systems (.25" to 6 " thick) and vessel materials (.25 to 2" thick), in ferritic or austenitic steels of either wrought or cast product forms. Technical contents are based on the ASME Code, including Section XI, IWA-2240, when dictated due to Code omissions and to implet. ant upgraded technology or good practice. 1.2 Procedure OPS-NSD-101, Preservice and Inservice Documentation, and the Examination Program Plan noted therein are considered part of this procedure and are to be used as applicable. 1.3 Examinations in accordance with this procedure are intended to satisfy volumetric examination requirements based on the applicable edition and addenda of ASME B and PV Code specified in the Examination Program Plan, i 2.0 GENERAL REQUIREMENTS
)
2.1 Personnel performing examinations to this procedure shall be certified to at least LEVEL II for ultrasonic examinations, based on a written procedure prepared in accordance with SNT-TC-1 A, as may be modified by the applicable ASME Sectior. XI. Personnel certified to any LEVEL for ultrasonic examinations may be amployed as assistants. 2.2 Ultrasonic flaw detection instrunants shall be of the pulse echo type with an A-Scan presentation and shall be qualified to the requirements of NSD-ISI-10 at the beginning of each period of extended use. Quali- , fications may be valid for a perird not to exceed three months. 2.3 Piezoelectric transducers shall be in accordance with TABLE 1 and shall be capable of providing the applicable calibration as required hsrein. 2.4 Couplant shall be a suitable liquid, semi-liquid or paste, such as Echogel, Exosen, Sonotrace, Trim, Ultragel or glycerin, that is certified as containing not more than it by weight, of residual sulphur and halogens. 2.5 The item to be examined, including the required extent of adjacent volume to be examined, shall be as defined in the Examination Program Plan. This information shall be provided to the examiner assigned to conduct the examination. Examination of the required volume shall be to the maximum e'xtent practical. For preservice examinations only, the extent that cannot be examined shall be noted. See 9.0. ( EFFECTIVE DATE 8-13-82 1 of 15 REVISED 8-13-82 PAGE DATE WESTINGMOUSE FORM NSO PA tu14A _ -
NSD 1S1-206 Rev. 0 4 2.6 Transducer scan surfaces including the weld crown, shall be essentially free of dirt, spatter, paint, coatings and irregularities that impair l smooth uninterrupted contact of the search unit and coupling of the ! sound beam into the material. 2.6.1 Surface condition, and access support (e.g., scaffolds, lighting, l etc.) if required, shall be the responsibility of the utility. { 2.7 Generally the examinations conducted in accordance with this procedure ! will be done from the 0.D. surface. When examinations are to be con- i ducted from an I.D. surface, calibration must be accomplished on the {' I.D. of the appropriate calibration block and noted on the report. 2.8 CALIBRATION BLOCKS 2.8.1 Calibration blocks shall be fabricated from the same product form and the same material specification as one of the materials in the weld assembly to be examired. Alternatively, for welds in austenitic materials, material of an equivalent P-number or P-number grouping may be used. Calibration blocks and the general items for which they are applicable shall be as listed in the Examination Program Plan. 2.8.2 Calibration blocks shall be of the same nominal diameter and l nominal wall thickness as the item to be examined, and shall l contain notch reflectors. Notch depth shall be in accordance l with the applicable code. Alternatively, for austenitic material and for vessels; (1) reflectors may be side drilled holes, (2) for materials with diameters greater than 20", the block may be flat, (3) for materials with diameters of 20" and less, the examination surface may be within the range of .9 to 1.5 times the block diameter. When drilled holes are provided, nominal depth (length) shall be
, 1 1/2" minimum if end or side drilled; and thru-wall or 1 1/4" minimum if drilled on a chord line. Diameter and location shall be based on nominal thickness, as follows:
THICKNESS (T) DIAMETER LOCATION (T) Up to 1" Incl. 3/32" 1/2 (or 1/4 & 3/4) Over 1" thru 2" 1/8" 1/4 & 3/4 Over 2" thru 4" 3/16" 1/4 & 3/4 Over 4" thru 6" 1/4" 1/4 & 3/4 Primary RC Loop 3/16" 1/4, 1/2 & 3/4 2.8.3 Temperature difference between the surf ace of the block on which calibration is accomplished and the surface of the item to be examined shall not exceed 25 F. Devicer for determining this difference are not considered as MT&E equipment. 2.8.4 Where the component is clad, the block shall be clad by the same welding procedure. If impractical, welding may be by manual
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procedure. EFFECTIVE D 8-13-82 ,,,, 2 of 15 [E 8- 13-82 WESTINGMOUSE FORM NSD PA 1014A
NSD ISI-206 Rev. 0 2.8.5 Surface finish of blocks shall be representative of surface finish of examination scan surfaces. 3.0 SYSTEM CALIBRATION 3.1 Prior to conducting examinations, the complete system to be utilized shall be calibrated on the applicable calibration block (See 2.8.1) for the examinations to be conducted. The system is defined as; the ultra-sonic instrument (and battery pack if applicable), cable (s), transducer, couplant, and any other apparatus, instrument or circuit employed between the instrument and the calibration block surface. Once calibration has been establisned, any change to any part- of the system will require at least a verification of the calibration. 3.2 Sweep range calibration shall be sufficiently long so as to allow examination of the entire required volume by a: full " vee path" from one side of the weld; half " vee path" from each side of the weld; or a combination of such coverage so that the entire volume required to be examined is covered by at least 2 sound beam directions. See Figures 1 thru 4. 3.2.1 A " Vee path" is composed of a downward and an upward path or leg of the calibrated sound beam in the material through which q it is traveling, t H A 1/2 Vee path is either a downward or an upward leg. Example: for 1 1/2 V (or 3T) calibration where the volume required to be completely covered by the first 1/2 V from one side and by the last (3rd 1/2V) from the opposite side, 1/2 Vee path coverage from both sides has been satisfied. A 1 1/2 V is composed of 3 half vees and 2 full vees, one of which is inverted. 3.2.2 Sweep shall be calibrated to provide equally spaced increments of the appropriate reference reflectore. Table 2 specifies soecific sweep limitations. p 3.3 Reference sensitivity shall be established frem notch reflectors except, for vessels, castings,1/2 node techniques, and for austenitic materials greater than 1.7 inches thick, drilled holes may be used. Primary reference sensitivity shall be established from not nearer (in sweep time) the applicable reflector that provides the highest amplitude response. For primary loop reactor coolant piping, sensitivity shall be established from the 3/4 T hole. For pressure boundary base metal adjacent to and uncerneath integrally welded supports, sensitivity shall be established on an 0.D. notch or on holes representing an up-leg. 3.4 Reference sensitivity shall be established by adjusting the peaked signal I m from the applicable calibration reflector to 80% of ESH (Full Screen Height). v EFFECTIVE 8-13-82 3 of 15 REVISED 8-13-82 DATE PAGE DATE wasTINGHOUSE FORM NSD PA 1014A
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ISI-206 Rev. 0 3.4.1 Without moving the search unit from this peaked signal location point, check vertical linearity of the system by decreasing signal amplitude 6dB, and then by an additional 6dB. The resulting signal decrease must be within 32% to 48% FSH and 16% to 24% FSH respectively. 3.4.2 If either signal falls outside of its' range, such controls as reject, clipping, damping, filtering, etc., shall be adjusted such that this check can be accomplished satisfactorily. If
- adjustment of controls fails to provide a satisfactory check, the transdecer and/or cable shall be changed and calibration repeated.
If the system continues to fall outside of the acceptable range, ; the instrument shall be changed. Once adjustment of controls ' that affect linearity is established, if necessary, they shall l remain fixed for the period of the examinations. J l l 3.5 Return primary reference signal to 80% FSH and without changing gain i control, detcrmine peak indication amplitude from the remaining applicable ) reflector positions in the examination region. Construct a distance amplitude curve (DAC) on the screen by a curved line connecting each of the peaked peints. The DAC may be extrapolated at either end for a j distance of 1/2 T. - l 3.E.1 Where the primary reference sensitivity is established from a I notch reflector, signals from the 1/4 T and 3/4 T holes may be used to establish slope of the DAC when 1/2 node examination is used. Alternatively, the next two notch reflector positions may be used to extrapolate the DAC slope to cover the examination I range. Holes shall not be used to establish a DAC for examinations i requiring a calibration block of less than .8" thick. 3.5.2. For primary loop RC piping, slope of the DAC ch Til be established } with the paaked signal from the 1/4 T hole set to 80% FSH and connecting the resulting peaks from the 1/2 T and 3/4 T holes with a curved line. With the peaked signal from the 3/4 T hole adjusted to 80% FSH reference sensitivity, the DAC curve shall be drawn as a line parallel to the line established above. The line shall extend through the 80% reference point and through a vertical line of the screen that represents a minimum of 1 1/4 T or 100% of sweep. 3.5.3 Reference points at 50% and 20% of DAC shall also be established on the screen by decreasing each DAC curve reference point by 6dB and then by an additional 8dB. The resulting 50% and 205 points shall be connected by curved lines.drawr on the screen. f 1< i EFFECTIVE 8 13-82 DATE 4 of 15 REVISED 8-13-82 PAGE DATE y we st mo-o vs t s c o '.* *;$ 3 P A 1014 A
heMSD ISI-206 Rev. O ( 3.5.3 (cont'd) To minimize screen clutter slines connecting 50% points may be i deleted, provided the points are clearly defined and are separated by not more than approximately one major screen division. When investigating indications which may or are required to be recorded at the 50% DAC level, a line connecting the applicable adjacent points must be considered or, alternatively, 2X reference sentitivity may be used, with the 100% DAC curve then representing the 50% DAC line. 3.6 When calit> rating for angle beam examination of primary loop reactor coolant piping system and for cast austenitic materials, a primary reference DAC shall be established by adjusting the 1/4 T hole reflector to 80% FSH and another DAC established by adjusting the 3/4 T hole reflector to 80% FSH, DAC curve for the 3/4 T shall parallel the 1/4 T curve. Examinations shall be conducted once for each DAC. 3.7 Calibration for reflectors transverse to the weld shall be based on 1/2 V.
- 3. 8 Straight beam calibration for ulds in vessels shall be as follows:
) a. Welds less than .8" thick The signal amplitude from the 1/2 T hole shall be set at 80 percent of full screen. A DAC curve is not required.
- b. Welds .8" thick and greater The signal amplitude from 1/4 T hole shall be set at 80 percent of full screen. Mark the amplituca of both the 1/4 T and 3/4 7 holes to establish a DAC.
4.0 SYSTEM CALIBRATION VERIFICATION Calibration shall be verified at the beginning of each day of examination, and at the end of examinations for which calibration is applicable or every four hours, whichever is less, and with any change in examination personnel. 4.1 A DE. CREASE in sensitivity of more than 2 DB shall require recalibration and re-examination of all items examined since the previous acceptable calibration or check. An INCREASE in sensitivity of more than 2 DB shall require recalibration and re-examination and data correction of all indications recorded since the previous acceptable calibration or check. a i I EFFECTIVE 8 8-13-82 5 cf 15 E'E 8-13-82 ! 9,, Pact WESTINCHOUSE PCMM NSO PA 1014A
m W) wen ISI-206 Rev. 0 4.2 If any point on the DAC curve has moved on the sweep line more than 10% of the sweep division reading, correct the sweep range calibration and note the correction in the examination record. If recordable reflectors are on the data sheets, those data shall be voiced, a new calibration established, and areas relative to the voided data shall be re-examined. 5.0 EXAMINATION 5.1 Extent of examination 5.1.1 Ex. amination for reflectors parallel to the weld shall be conducted to achieve coverage of the required volume to the extent described in 3.2, from one side of the weld. As necessary, examination shall be conducted from both sides and the "second" side examin' tion may be limited solely to coverage of that volume in whic.n the required coverage was not achieved from the "first" side. 5.1.2 Calibrated straight beam (see 3.8) examination when required in the Examination Program Plan, shall be accomplished to examine all of the volume required to be examined, to the extent practicable. 5.2 Examinations utilizing more than one DAC curve shall be accomplished I once for each curve. 5.3 Rate of search unit movement shall not exceed 6" per second. 5.4 When practical, scanning sensitivity shall be at least twice the primary reference sensitivity.
- 5. 5 Base Metal Straight Beam Examination 5.5.l Prior to performing angle beam examination the base material through which the angle been will pass shall be completely scanned with a straight beam search unit to detect reflectors which-might interfere with the angle baam examination. This examination is to be done for preservice only.
5.5.2 Sensitivity of tae instrument shall be adjusted at a location free of indications so that the first reflection from the back surface will be 50 to 80 percent of full screen height. Sensitivity as adjusted above shall be continuously monitored during the examination, and adjusted as necessary to maintain at least this minimum amplitude. Alternatively, calibration in accordance with 3.8 may be used. I EFFECTIVE 8-13-82 6 of 15 REVISED g.13-82 DATE PAGE DATE l.- r~Ty i
W NSn ISI-206 Rev. 0
- 5. 5. 3 Aret.s containing indications (principally laminar) that affect
, angle beam examinations shall be noted, considered during that examination, and recorded on the data sheet if they are confirmed as interfering. See 9.0.
5.6 Angle Beam - Reflectors Parallel to the Weld 5.6.1 The scan pattern shall start with the search unit transmitting an angle beam perpendicular to and towards the weld. The search unit shall be moved towards and away from the weld such tnn a necessary amount of the beam path passes through the maximum accessible volume of weld and base metal to be examined. Concurrent with this scan, the search unit shall be angled right and left and progressively indexed along the length of the weld ::uch that the whole scan pattern follows a "saw-tooth" pattern. The " pitch" Of the "saw-tooth" shall be such that the beam covers at least 10 percent of the area covered by the previous adjacent pass. The weld and required amount of adjacent base metal 1s to be fully scanned by this method. When necessary and practicable examination shall be accomplished from both sides of the weid. This relates to examination directions 2 and 5 in OPS-NSD-101. 5.7 Angle Beam - Reflectors Transverse to the Weld 5.7.1 This exa
- tion is to be accomplished only where satisfactory sound be?m coupling into the weld can be achieved and maintained.
Crowns shauld be flat for M. least 90% of width. 5.7.2 The search unit shall be placed on one edge of the weld directing the angle beam into the material parallel to the weld axis. From this position, the search unit shall be moved parallel to the weld and indexed toward the opposite side such that the next scan will cover at least 10 percent of the area covered by the previous adjacent scan. Parallel scans shall be repeated in this manner until the length and width of the required volume under this surface has been scanned; and then repeated in the opposite direction. This relates to examination directions 7 and 8 as described in OPS-NSD-101. 6.0 INTERPRETATION AND INVESTIGATION - 6.1 The examiner shall interpret all indications that exceed 20% of the primary reference DAC such that he can assess their source and cause in terms of their being either valid or non-valid. Indications from or near the root of welds may require other aids. See 6.3. l I i EFFECTIVE 8-13-82 7 of 15 l REV! SED 8-13-82 DATE PACE i CATI wtsttracHou:t sov.s .sc se.161"
W ugn 151-206 Rev. O I 6.1.1 Valid indicatior.s are reflectors caused by flaws, such as , cracks, lack of penetration or fusion, inclusions and porosity. J All other indications are considered non-valid, including those i due to: scanning noise, grain structure, beam redirection, internal liquid le/els, clad interface, straight beam back surface and geometric reflectors. 6.2 Valid indications that exceed 20% of primary reference DAC shall be investigated by the examiner, in terms of the recording requirements , o f 7. 0. 6.2 Other transducers, search units, frequencies, techniques, etc., may be used to aid interpretation and investigation. 6.3.1 If such aids necessitate use of any control that cannot be positively returned to its calibrated position, (such as a potentiometer control on sweep, damping, uncalibrated gain, etc.) primary reference calibration shall be verified before use end re-established prior to continuing examinations. 7.0 RECORDING INDICATIONS 7.1 Prior to recording indications that require dimensioning, complete
) primary reference calibration, including linearity check shall be \ verified. Scribe /Ref. line data shall be recorded or verified.
7.2 Valid flaw indications which provide a response equal to or greater than 50% of primary reference DAC shall be considered as--recordable indication--and noted as RI. 7.2.1 For each such indication, peak amplitude, sweep position, and search unit location and direction shall be recorded. The
' indication shall also be dimensioned to record, as a minimum, sweep positions and search unit locations representing minimum and maximum 50% DAC points, parallel and perpendicular to the length axis of the indication.
7.3 Valid flaw indications which provide a response between 200 and 500 of primary reference DAC shall be considered as--non-recordable indication--and noted as NRI. 7.3.1 For preservice examination of pipe welds only, where primary reference sensitivity was established from a notch, each such indication shall be noted on an RI data sheet. As a minimum, peak amplitude, sweep position, search unit location and direct, and scanning side thickness shall, be noted. l l 1 l EFFECTIVE g.13-82 8 of 15 REVISED 8-13-82 DATE PAGE DATE ha-
W uen
- ~~
15I-206 Rev. 0 l 7.4 Non-valid indications, and the absence of valid indications shall l
; be considered as--no indication--and noted as NI.
i l 8.0 POST CLEANING 9.1 Examined areas shall be dry-wiped to remove excess wet couplant, if necessary.
- 9. 0 EXAMINATION RESULTS AND DOCUMENTATION 9.1 All data relative to examinations shall be recorded in accordance with OPS-NSD-101.
I t I l l I (' i { J r i i . 1 EFFECTIVE DATE 8-13-82 9 of 15 REVISED 8-13-82 PAGE DATE WESTINGHOUSE FORM NSQ PA 1C14A j
l . NSD ISI- 206 Rev. 0 1 TABLE 1 ANGLE BEAM EXAMINATION NOMINAL T R A N S D U C E R (I) MATERIAL MAX. MINIMUM N0f11NAL THICKNESS SIZE FREQ. MHz ANGLE
.250" to .750" 1/4" 2.25 45'S
.751" to 1.000" 1/2" 2.25 45 S 1.001" to 1.200" 3/4" 2.25 45 S 1.201" and Creater 1" 2.25 45'S Main Coolant Piping Forged l" 1.0 41*L/45 S Centrifugally Cast 1" 1.0 41*L or cast STRAIGHT BEAM EXAMINATION SIZE MIN. MAX. MAX. FRE,Q. MHz Main Coolant Piping 1" 1.25" 2.25 All other to 12" Dis. 1/4" 1/2" 5.0 12" Dia. and greater 1/4" 1" 5.0 NOTES:
(1) Other transducers may be used where metallurgical characteristic or geometry impede effective ut.e of the above listeo angle beams or frequencies. . Size is the element viewed from the side and shall { g not be increased.
\
EFFECTIVE DATE 8-13-82 5 10 of 15 REVISED 8-13-82 _ AGE DATE
NSD ISI-206 Rev. O TABLE 2 1/4 T = 1/8 Node = 1/8 V 1 1/4 T = 5/8 Node = 5/8 V 1/2 T = 2/8 Node = 1/4 V 1 1/2 T = 6/8 Node = 3/4 V l 3/4 T = 3/8 Node = 3/8 V 1 3/4 T = 7/8 Node = 7/8 V 1 T = 4/.B Node = 1/2 V 2 T = 8/8 Node = 1 V , l ETC. l l SWEEP RANGE CALIBRATION FOR SWP. RANGE CAL. OF: MAX. LAST LEG % SWP. LOCATION ()) i 1T 70 2T 75 3T 75 4T 75 (1) ' Applicable for "T" calibration point from notch reflector, or last "T" point as extrapolated or extended from cali-bration hole reflectors. Maximum last leg location indicated, is based on piping calibration block at minimum "T" and of volume to be examined at maximum "T". Last leg pasitions indicated above may be changed if thickness of calibration block and the examination area are determined to be other than this basis. Calculate for maximum last leg position i as follows: 100 + " * ^
- BL C
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( EFFECTIVE 8-13-82 ,,,, H of 15 $7 84 3-82 ____ _ ___ _ _ _ ___ _ ___ _ ____ _ __ _ ______ _ ______ _ J
! NSD ISI-206 Rev. O Illustrative Only SIDE I SIDE 2 k k
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E NSD ISI-206 Rev. O Illustrative Only . SID'd 1 SIDE 2 7/d*- A N*Y k N
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\ l Coverage from Side 1 is 100*;
Side 2 Exam. Not Required 3T Cal. Broken beam = Exam, start. Solid beam = Exam. completion or maximum access. ALL BEAM ANGLES-60* Figures and views illustrate extent of examination volume coverage that is obtained based on parameters depicted. Actual parameters exisiting for or during each examination alter significantly the depicted coverage. Key parameters depicted are:
- 1. Search unit is essentially minimum si:e
- 2. Nominal beam angle (in the part) is achieved and maintained
- 3. Beam has zero spread
- 4. Beams reflect from parallel planes equal to T at I.D. and crown areas
- 5. Width of obstructing crown is equal to T
- 6. Scan access is available on both sides.
Where weld crown is not obstructing, 2T cal. range or greater can satisfy required coverage from one side. Cal. range and transducer or angle shall be such that examination and 3 data required (see 2.5) can be satisfied. Maximum extent of required I coverage achieved during examination is, that volume that has been
" cross-hatched" by calibrated beams, as perceived solely by the examiner.
O FIGURE 2 Ej EE 8-13-82 PAGE 13 of 15 l{yED 8-13-82 ! .vESTINGMOUSE 80W NSD PA 1014A i N_________ ]
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~ NSD ISI-206 Rev. O Illustrative Only r-SIDE I SIDE 2 l
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4TCai. Side 2 Exam. Not Reouired i Broxen team = Exam. start. Solid baam = Exam, c:mpletion or maximum ac;ess. , All Beam Angles - 45 See Figure 2 for Comnentary l l 1 l l l l 1 f'T FIGURE 3 EFFECTIVE 14 of 15 REVISED ' 8-13-82 DATE 8-13-82 PAGE DATE WESTINGHOUSE SCRM N30 PA 101dA I
1 1 T NSD 151-206 Rev. O O Illustrative Only SIDE 1 ~ SIDE _2_ l I. ,* I
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Coverage from Side 1 is 100% \' ' w 's _
/ Side 2 Exam.
Not Required 3T Cal. Broken beam = Exam. start. Solid beam = Exam. completion or maximum access. ALL BEAM ANGLES-60* Figures and views illustrate extent of examnation volume coverage that is obtained based on parameters deoicted. Actual parameters exisiting for or during eacn examination alter significantly the capicted coverage. Key parameters cepicted are:
- 1. Search unit is essentially minimum size
- 2. Nominal beam angle (in the part) is acnieved and maintained
- 3. Beam has zero scread
- 4. Beams reflect from parallel planes equal to T at I.D. and crown areas
- 5. Width of obstructing crown is equal to T
- 6. Scan access is available on both sides.
Where weld crcwn is not obstructing, 2T cal range or greater can satisfy required coverage from one side. Cal. range and transducer or angle shall be such that examination and l data required (see 2.5) can be satisfied. Maximum extent of required j toverage achieved during examination is, that volume that has been 1
" cross-hatched" Dy caMbrated--beams, as perceived -solely by the examiner. !
i O(- 1 FIGURE 4 j EFFECTIVE 8-13-82 15 of 15 REVISED 8-13-82 DATE PAGE DATE q
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