ML20206G270

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Forwards TVA 860530 Response to Request for Addl Info Re Containment Isolation Design & Chemical Vol & Control Sys, for Review.Findings Requested by 860711.Concern Identified in Insp Repts 50-327/86-20 & 50-328/86-20
ML20206G270
Person / Time
Site: Sequoyah  Tennessee Valley Authority icon.png
Issue date: 06/18/1986
From: Stahle C
Office of Nuclear Reactor Regulation
To: Milhoan J
Office of Nuclear Reactor Regulation
References
TAC-60409, TAC-60410, NUDOCS 8606250145
Download: ML20206G270 (1)


See also: IR 05000327/1986020

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MEMORANDUM FOR: James Milhoan, Chief 18 JUN 1586

Plant Systems Branch

Division of PWR Licensing-A

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FROM: Carl R. Stahle, Project Manager

Project Directorate #4

Division of PWR Licensing-A ,

V

SUBJECT: REQUEST FOR REVIEW 0F TENNESSEE _VAlIEY AUTHORITY

SUBMITTAL ON CONTAINMENT ~ ISOLATION

Enclosed is a letter dated May 30, 1986, in which the Tennessee Valley Authority

(TVA) provided additional infonnation on the containment isolation design per-

taining to the chemical volume and control system. Although this concern was

originally identified in inspection reports 50-327/86-20-09 and 50-328/86-20-09,

subsequent review of the issue determined that resolution should be transferred

from Region II to the Office of Nuclear Reactor Regulation. Therefore, the

purpose of this memorandum is to request that the Plant Systems Branch review

the enclosure and provide its findings by July 11, 1986. All time expended

towards this effort should be charged to TAC 60409 for Sequoyah Unit 1 and TAC

60410 for Unit 2. If you have any additional infonnation please contact myself

at X27385 or Joe Holonich at X27270. It should be noted that Mr. James Shapaker

of your staff has been involved in a conference call on this issue.

\M

Carl R. Stahle, Project Manager

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Project Directorate #4

Division of PWR Licensing-A

Enclosure:

As stated

DISTRIBUTION: *SEE PREVIOUS CONCURRENCE

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TENNESSEE VALLEY AUTHORITY

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CHATTANOOGA. TENNESSEE 374o1

SN 157B Lookout Place *

May 30, 1986

Director of Nuclear Reactor Regulation

Attention: Mr. B. J. Youngblood, Project Director

i PWR Project Directorate No. 4

Division of Pressurized Water Reactors (PWR)

Licensing A

U.S. Nuclear Regulatory Conuaission

Washington, D.C. 20555

Dear Mr. Youngblood:

In the Matter of ) Docket Nos. 50-327

Tennessee Valley Authority ) 50-328

i Please refer to J. A. Olshinski's letter to S. A. White dated April 23, 1986

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transmitting IE Inspection Report Nos. 50-327/86-20 and 50-328/86-20 for the

Sequoyah Nuclear Plant (SQN). The reference inspection report contains

-i unresolved item 50-327/86-20-09 and 50-328/86-20-09, containment Isolation

ij Design Pertaining to the Chemical and Volume Control System. Inclosed is our

' response to NRC's request for additional information made during a telephone

conference call on May 15, 1986 among your staff, Region II, IE-Operating

Reactor Programs Branch, and TVA. TVA would appreciate bringing this

unresolved item to its final conclusion with all parties as soon as possible.

If you have any questions, please get in touch with R. E. Alsup at FTS

858-2725.

Very truly yours,

TENNESSEE VALLEY AUTHORITY

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' R. L. ridley, irector

Nuclear Safety nd Licensing

Enclosure

ec: See page 2

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An Equal Opportunity Employer

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Mr. B. J. Youngblood May 30, 1986

cc (Enclosure):

U.S. Nuclear Regulatory Conunission

Region II

Attn: Dr. J. Nelson Crace, Regional Administrator

101 Marietta Street, NW, Suite 2900

Atlanta, Georgia 30323

Mr. James Taylor, Director

Office of Inspection and Enforcement

U.S. Nuclear Regulatory Commission

Washington, D.C. 20555

Mr. Carl Stahle

. Sequoyah Project Manager

U.S. Nuclear Regulatory Contaission

1 7920 Norfolk Avenue

Bethesda, Maryland 20814

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ENCLOSURE

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RESPONSE - NRC-CIE INSPECTION REPORT

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NOS. 50-327/86-20 AND 50-328/86-20

JOHN A. OLSHINSKI'S LETTER TO S. A. WHITE .

DATED APRIL 23, 1986

Unresolved Item 50-327/86-20-09 and 50-328/86-20-09

BACKCROUND

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IE Inspection Report Nos. 50-327/86-20 and 50-328/86-20 identified an

unresolved item (URI) concerning five (5) chemical and volume control system

(CVCS) containment penetrations. The penetrations involved are penetration

I-16, the normal charging supply, and penetrations I-43A, -43B, -43C, and

-43D, the four reactor coolant pump (RCP) seal injection lines. The URI was

, identified during an Operational Readiness inspection. The issue involves

lack of conformance to the explicit requirements of 10 CFR 50 Appendix A

General Design Criteria (CDC) for containment isolation.

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Subsequent to a letter dated March 25, 1986, from John A. Olshinski

identifying the URI, a telephone conference call was held on April 14, 1986,

among TVA-Licensing / Design Nuclear Engineering (DNE)/Sequoyah (SQN),

Westinghouse, NRR-Containment Systems Branch, IE-Operating Reactor Programs

Branch, and Region II to discuss the URI and determine a course of action

toward resolution. The Westinghouse design bases for the five penetrations

and the FSAR section 6.2.4 and table 6.2.4-1 were discussed at length. It

was determined that a written submittal, answers to remaining NRC questions j

and concerns, would be required. Region II was to coordinate NRC resolution

to the URI. With the assistance of the Region, a list of 'six (6) questions

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was provided by the SQN resident inspector. The inspection report itself,

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received following the April 14, 1986 conference call, principally

j identified misclassifications in FSAR table 6.2.4-1 and stated that

exceptions should have been taken for the five subject penetrations since r

i their isolation schemes differed from the explicit schemes identified in the

! 10 CFR 50 GDCs. This report also identified resolution to the URI as a

startup item.

Before answers to the six questions could be transmitted to the resident

inspector, TVA Licensing was informed that responsibility for resolution had

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been transferred from Region II to NRR. TVA initiated a second conference

call to reestablish the course for resolution and to define a schedule for

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such resolution since this URI had been identified as a startup item. The

teleconference was held on May 15, 1986 among TVA-Licensing /SQN/DNE.

NRR-Containment Systems Branch, IE-Operating Reactor programs Branch, and

Region II. During this second conference call, TVA presented the design

, bases and requirements for the SQN containment isolation system as a whole

and then specifically for the five lines in question. Technical questions

were asked and answered for the five subject penetrations; the majority of

the conference centered on whether NRC correctly understood TVA's position

regarding the CDCs at the time of licensing, i.e., the actual design for SQN

relative to the then existing 10 CFR 50 CDCs. As a result of the subsequent

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discussions, NRC requested that TVA provide a written summary of the TVA-DNE

presentation made during the conference call regarding the design bases for

the SQN containment isolation system and full information for all

penetrations which have isolation schemes differing from the explicit

schemes identified in the GDCs, i.e. , alternate isolation schemes deemed

acceptable on 'other defined bases.' Clarification of TVA's position at the

time of licensing regarding the SQN design relative to current GDCs was also

requested.

TVA RESPONSE

The two attachments provide the information requested. Attachment 1

provides the design bases for the SQN containment isolation system and

specifically for the five subject penetrations. This includes references to

applicable criteria, standards, supporting documents, system descriptions,

etc. Explanation is also provided of TVA's position at the time of

licensing regarding the SQN design relative to current 10 CFR 50 GDC.

Attachment 2 provides a tabulated listing of pertinent information for SQN

containment penetrations. Specifically identified are the isolation

configurations and bases for penetrations which employ alternate isolation

schemes from those specifically identified in the CDCs. The penetration

isolation configurations--available to the NRC through the FSAR narrative,

tables and flow / control /logie diagrams--are being concisely described and

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summarized herein due to identified typographical errors and apparent

confusion regarding the FSAR narrative and table 6.2.4-1 format.

SUMMARY

TVA believes the existing designs for the five subject penetrations satisfy

all applicable design criteria, provide isolation redundancy consistent with

the intent of current criteria, and are, therefore, fully adequate to ensure

protection of the health and safety of the public. The questions regarding

the technical presentation and format of section 6.2.4 and table 6.2.4-1 of

the FSAR will be resolved by a rewrite of these sections to be submitted

with the next annual FSAR update scheduled for April 15, 1987.

Typographical ereces will be corrected and the presentation of the design

bases and system configurations clarified. While the current 10 CFR 50 CDC

54, 55, 56, and 57 are not the applicable criteria for the design of the

containment isolation system at SQN, review of the existing design relative

to the CDCs indicates the criteria are satisfied in the SQN design, either

directly or by alternate isolation schemes which are acceptable and meet the

intent of the GDCs on 'other defined bases.'

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ATTACHMENT 1

RESPONSE TO NRC QUESTIONS CONCERNING THE DESIGN BASES AND

CRITERIA FOR THE CONTAINMENT ISOLATION SYSTEM FOR ,

SEQUOYAH NUCLEAR PLANT

The following provides a brief summary of the design bases for the SQN

containment isolation system as a whole and specifically for five (5)

chemical and volume control system (CVCS) penetrations of recent concern to

the NRC---the normal charging line and the four reactor coolant pump (RCP)

seal injection lines. A discussion of the design bases relative to current

10 CFR 50 Appendix A General Design Criteria (CDC) is also provided.

SQN is a late 1960s design vintage plant, and was designed, along with other

plants of the same vintage, according to Westinghouse " Systems Standard i

Design Criteria Nuclear Steam Supply System Containment Isolation," 1.14

Revisions 0 and 1. Westinghouse stated before licensing that this is tha

only design standard applicable to SQN; this position was recently

reconfirmed in the attached letter to TVA from Westinghouse dated May 7,

1986. They also stated that they have provided a design for SQN which is in

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keeping with the requirements for a plant of its vintage and consider the

design adequate. It is Westinghouse's position that no backfits or

modifications were required, l

Revisions 0 and 1 of this Westinghouse standard satisfy the requirements of

Criterion 53 of the Atomic Energy Commission (AEC) July 1967, " Proposed

General Design Criteria for Nuclear Power Plant Construction Permits," which

was the applicable regulatory requirement at that time. The July 1967 AEC

Design criterion 53, " Containment Isolation valve," states: " Penetrations

that require closure for the containment function shall be protected by

redundant valving and associated apparatus." The SQN design meets this

requirement, utilizing the previously referenced Westinghouse system

standard. This Westinghouse system standard design criteria includes the

following general containment isolation criteria.

" Piping which penetrates the containment and is not required to function

following a loss-of-coolant accident must be provided with two automatic '

isolation barriers; one barrier must be located outside the containment and

one must be inside the containment.

The definition of an automatic barrier is either a closed system, trip

valve, or check valve. Using this definition, four general classifications

are derived:  !

A. Two closed systems - one inside, one outside, no isolation valves

required.

B. No closed systems - one valve inside and one valve outside required.

C. Closed system inside - no valve inside, valve required outside.

D. Closed system outside - no valve outside, valve required inside.

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NOTE:

1. The same criteria apply to lines which are used after an accident except

that manual isolation outside containment is acceptable.

2. For lines 1-inch nominal pipe size and larger which penetrate the

containment and which are connected to the Reactor Coolant System, at

least two valves shall be provided inside the containment. The valves

shall be normally closed or shall have automatic closure. For incoming

lines check valves are permitted and are considered as automatic.

The requirements for a closed system include the following:

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Inside Containment

1 1. Does not conmunicate with either the reactor coolant system or the

. reactor containment interior.

2. Safety classification same as for engineered safety system

3. Must withstand external pressure and temperature equal to containment

design pressure and temperature

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Must withstand accident transient and environment

5. Must be missile protected

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Outside Containment

1. Does not communicate with the atmosphere outside the containment

2. Safety classification same as for engineered safety systems

3. Internal design pressure and terperature must be at least equal to

containment design pressure and temperature"

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The five lines specifically in question a're the normal charging line and the

four seal water injection lines to the reactor coolant pumps (RCPs). A

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check valve inside containment provides the first isolation barrier for the  !

l normal charging line; the second automatic isolation barrier is provided by

a closed system outside containment. Additionally, two automatic system {'

gate valves are available which isolate on a safety injection (SI) signal.

The CVCS seal water injection lines to the RCPs contain check valves inside

containment and are connected to a closed system outside containment which

serves as the second automatie isolation barrier. Additionally, manual

needle valves outside containment may be closed to provide long-term  ;

isolation. Within the design basis operation of the plant - normal, '

transient, and accident conditions - loss of seal flow from the charging

i pump (s) is not anticipated, i.e., at least one charging pump remains in

operation. The designs for these penetrations are identified in the

previously referenced Westinghouse system standard. I

The design basis for the normal charging line provides capability for

containment isolation and system isolation to prevent boron injection tank

(BIT) bypass of ECCS injection flow from the centrifugal charging Pumps.

The design basis for the four seal injection lines provides containment l

isolation capability while maintaining injection flow to retain integrity of ,

the RCP reals and use of the RCps, if available, for post-accident

cooldown. Some limited reactor coolant system (RCS) makeup capability is

also provided through the seal flow.  !

In susunary, the gQN containment isolation system was designed in accordance

with criteria and standards applicable to all plants of that vintage. The l

applicable criteria are criterion 53 of the 1967 CDC, and the Westinghouse '

systems design standard 1.14. Revisions 0 and 1. The later-issued 10 CFR 50

Appendix A GDC 55, 56, and 57 designate specific allowable isolation

schemes. CDC 55 and 56 acknowledge alternate schemes can be considered l

acceptable for applicable penetrations on 'other defined bases.' A review

of the containment isolation system for SQN relative to the later-issued 10

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CFR 50 CDCs was performed to verify that the design philosophy / intent of the

current GDCs was acceptably employed for SQN even though these design

criteria are not the applicable criteria for SQN. This review, performed by

TVA before licensing, concluded that the SQN containment isolation system

did in fact satisfy the requirements (meet the intent) of the CDCs, either

directly or on 'other defined bases.' Westinghouse review at the time of

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issuance of Revision 2 to their system standard 1.14 (prompted by issuance

of the new GDCs) resulted in their like conclusion that the Revision 0/1

designs were, as such, adequate and, therefore, did not require backfits or

modifications to predesigned plants. The isolation schemes for the five (5)

CVCS penetrations in question reflect standard Westinghouse-supplied and

NRC-reviewed designs and provide the redundant isolation capability required

by both earlier and current design criteria to ensure protection of the

health and safety of the public.

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Westinghouse Water Reactor Nuchar Technolcgy 0iosion

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TVA-86-565 i

FSD/CWBS-184 l

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May 7, 1986

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Re f. : 1. TVA Memo, 4/18/86

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Mr. J. A. Raulston . 3. TVA Ltr. 3085,

Chief Nuclear Engineer -

7/23/73

TENNESSEE VALLEY AUTHORITY 4. W Ltr FSA-II-13170,

400 West Summit Hill Drive, 11/26/73

W10C126

Knoxville, TN 5. W Ltr FSA-II-TV-15310

37902 ~9/5/74

6.jiLetterRFS-TV-11214

TENNESSEE VALLEY AUTHORITY

SEQUOYAH NUCLEAR PLANT

UNIT NUMBERS 1 AND 2

Containment Isolation Criteria

Dear Mr. Raulston:

Reference 1 transmitted a request from the Tennessee Valley Authority (TVA)

for Westinghouse support in their effort to satisfy NRC questions regarding

the adequacy of the Sequoyah Unit's Seal Water Injection Containment Isolation

design. Listed below is the documentation TVA has requested, followed by a

description of the information Westinghouse is providing in response.

1. AEC design criteria in existence at the time of Sequoyah's design.

The General Design Criteria for Nuclear Power Plant Construction

Permits published by the Atomic Energy Commission dated July 11, 1967.

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2. Draft of the NRC's general design criteria which was also in

existence at the time of Sequoyah's design.

This information is not available; documentation does not appear in

Westinghouse files.

3. Westinghouse design standards.(entire copies) - revisions 0, 1, and 2.

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Westinghouse Systems Standard Design Criteria Nuclear Steam Supply

System Containment Isolation - Revisions 0, 1, and 2. -

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TVA-86-565

J. A. Raulston 2 May 7, 1986 .

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4. Any NRC/ Westinghouse correspondence that may be pertinent to my case.

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This information is not available; documentation does not appear in

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Westinghouse files.

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5. Documentation supporting the Westinghouse position not to backfit

Sequoyah to the General Design Criteria. .

. Westinghouse /TVA correspondence confinning the adequacy of

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the Sequoyah Containment Isolation and verifying the 1967 AEC

.. . Criteria as the design bases. .

The available documentation requested by TVA is attached for.your use and

information. A copy of this attachment was informally transmitted to

M. Chattin of TVA at the Sequoyah site for review on April 28, 1986.

Westinghouse has reviewed the attachment and considers the following

information pertinent to your case:

o Criterion 53 of the Atomic Energy Comission General Design Criteria

for Nuclear Power Plant Permits dated 1967 is the only criteria for

containment isolation valves. Criterion 53 states that," Penetrations

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that require closure for the containment function shall be protected

by redundant valving and associated apparatus." (Reference 2)

e " Westinghouse stated that they have provided a design for -

Sequoyah which is in keeping with the requirements for a plant

of its vintage and consider the design adequate." (Reference 3)

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< The applicable Containment Isolation design criteria for the Sequoyah <

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Nuclear Plant are those contained in the July 1967 General Design  !

. . Criteria for Nuclear Power Plant Permits. (Reference 4)

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  • Westinghouse has the respons1bility to perform the design of the

several fluid systems included in the terms of the contract. These

systems do not include the Containment Isolation System, which must

therefore be in TVA's scope of design. The Westinghouse supplied

systems have incorporated into their design all provisions necessary

for isolation of certain lines penetrating the reactor containment.

(Reference 5) -

e The AEC General Design Criteria 55, 56 and 57 (which became effective

in July 1971) cannot be considdred applicable to the Sequoyah Nuclear

Plant. (Reference 6)

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TVA-86-565

J. A. Raulston 3 May 7, 1986

e Revision 2 of the Westinghouse document 1.14'was transmitted to TVA

for infomation cnly. "Use of the document to view corrections, minor

editorial changes and more detail in some, areas, in conjunction with

Revision 1 is recomended, however, changes of a najor nature due to

Westinghouse position to meeting the intent of the new AEC GCC criteria

55, 56 and 57 are not to be construed .as being required for the

licensing of the Sequoyah Plant." (Reference 6) .

Should you have any questions regarding the attachmer.t. or require additional

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information, please contact the undersigned.

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Very truly yes.s

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WES NGHOUSEEJCTfICCORPORATION

.

. L. Williams, Manager

SSD Projects

88. / 4 tag .Mid South Area

/plw/C.A.Ilarmo/05025.0200.0 -

cc: H. L. Abercrombie

R. U. Mathieson

I.'R. Williamson -

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C. C. Mason

M. E. Chattin

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ATTACHMENT 2

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RESPONSE TO NRC QUESTION RECARDING SPECIFIC DESIGN ,  !

0F CONTAINMENT PENETRATIONS FOR

SEQUOYAH NUCLEAR PLANT j

TVA has again reviewed the SQN containment isolation design, penetration by

penetration, with regard to (1) initial design requirements, (2) current 10 [

CFR 50 CDC classifications and corresponding isolation schemes, and (3) CDC

intent, i.e., acceptability of alternate isolation schemes on 'other defined

bases.' The TVA view of acceptability (on 'other defined bases') is based

on consideration of 1967 CDC-Criterion 53, Westinghouse system design

standard 1.14 Revision 0/1, the general requirements of 10 CFR 50 CDC 54,

and the specific process line function (normal and accident conditions). It

is readily apparent that even for a new CDC plant, numerous classes of

penetrations cannot conform to the CDC specified isolation schemes, e.g.,  ;

ECCS lines, instrument lines, equipment hatches, airlocks, flanged I

penetrations, electrical penetrations, etc. Alternate schemes must be

employed to provide the redundant isolation capability consistent with

criteria 54 and still permit system operation. CDC 55, 56, and 57 provide ,

requirements for three general classifications of penetrations and are,  !

therefore, somewhat subject to interpretation. Based on our interpretation

of these criteria and the current 10 CFR 50.2 definition (v.) for reactor

a coolant pressure boundary, we have identified for each penetration:

(1) penetration classification (CDC 55, 56, or 57), (2) physical '

configuration (barrier inside, barrier outside). (3) the applicable FSAR

figure (if available), and (4) the 'other defined basis' for acceptability

if the isolation scheme differs from 10CFR50 CDC identified schemes.

Supporting description, notes and/or references are provided as necessary.

This information is presented in the form of two tables. Table 2.1 lists

penetrations for which the design correlates with the explicit CDC

designated isolation schemes. Table 2.2 lists penetrations for which their

design correlates with the intent of the CDC and the design is determined

acceptable on 'other defined bases.' only principal process line isolation

barriers are identified; penetration branch takeoffs such as vent, drain and

test lines, and instrumentation sensing taps are not addressed within the

scope of this presentation,

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