ML20039G594

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Response to NRC Request for Info on Control of Heavy Loads, 9-Month Rept.
ML20039G594
Person / Time
Site: Point Beach  NextEra Energy icon.png
Issue date: 01/31/1982
From:
BECHTEL GROUP, INC.
To:
Shared Package
ML20039G587 List:
References
REF-GTECI-A-36, REF-GTECI-SF, RTR-NUREG-0612, RTR-NUREG-612, TASK-A-36, TASK-OR ORA-36, NUDOCS 8201180473
Download: ML20039G594 (36)


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. RESPONSE TO NRC REQUEST FOR INFORMATION ON CONTROL OF HEAVY LOADS I

NINE MONTH REPORT l FOR THE i

POINT BEACH NUCLEAR PLANT i

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RESPONSE TO NRC -REQUEST FOR INFORMATION ON CONTROL OF HEAVY LOADS 'FOR POINT BEACil TABLE OF CONTENTS s- '

1. Introduction
2. Specific Requirements for Overhead Handling Systems operating in the Vicinity of Fuel Storage Pools n 2. l' NRC Question 2.2-1 '

_ 2.2 NRC Question 2.2-2 -

2.3 NRC Question 2.2-3

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2.3.1 NRC Question Attachment 1-1 i 2.3.~2 NRC Question Attachment 1-2

2. 3. 3- NRC, Question Attachment 1-3 2.3.4 NRC Question Attachment 1-4

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2.3.5 'NRC Question Attachment 1-5 2.4 .NRC Question 2.2-4 ,-

3. Specific Requirements - for Overhead Handling Systems Operating in the. Containment

[ '3.1 NRC Question 2.3-1

{~J} 3.2 NRC Question 2.3 3.3 NRC Question 2.3-3 3.4 NRC Question 2.3-4

4. ~~ Specific Requirement for Overhead Handling Systems Operating -in Plant Areas Containing Equipment Required for Reactor Shutdown, Core Decay Heat Removal, or Spent Fuel Pool . Cooling 4.1 NRC Questicn 2.4-1

' 4.2 NRC Question 2.4-2 4.2.1 NRC Question 2.4-2-a 4.2.2 NRC Question 2.4-2-b 4.2.3 NRC Question 2.4-2-c 4.2.4 NRC Question 2.4-2-d

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POINT BEACH NUCLEAR PLANT UNITS 1 & 2

() NUREG-0612 - CONTROL OF HEAVY LOADS OVERHEAD HANDLING SYSTEM REVIEW

l. INTRODUCTION This report is the second portion of the Point Beach Nuclear Plant evaluation of overhead handling systems as requested by Nuclear Regulatory Commission (NRC) letters of December 22, j 1980 and February 3, 1981 clarification concerning control of l heavy loads at nuclear power plants.

The six month report was submitted to the NRC in September 1981 and included the evaluation of the Point Beach overhead handling systems with regard to Section 2.1 of Enclosure 3 of the Nuclear Regulatory Commission's letter of December 22, 1980. This report j addresses Sections 2.2, 2.3 and 2.4 of Enclosure 3 of the NRC letter of December 22, 1980 and documents the design review and evaluation of overhead handling systems at the Point Beach Nuclear

. Plant.

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2. SPECIFIC REQUIREMENTS FOR OVERHEAD HANDLING SYSTEMS OPERATING IN THE VICINITY OF FUEL STORAGE POOLS O 2.1 NRC QUESTION 2.2-1

, Identify by name, type, capacity, and equipment designator, L

any cranes physically capable (i .e. , ignoring interlocks ,

moveable mechanical stops, or operating procedures) of carry-ing loads which could, if dropped, land or fall into the spent fuel pool.

RESPONSE

The following table identifies those cranes which are physi-cally capable (ignoring interlocks , moveable mechanical stops ,

or operating procedures) of carrying loads which could drop into the spent fuel pool.

Table 2-1 Capacity Equipment Crane Type (Tons) Designator Auxiliary Building Bridge 130/20 Z15 Crane ,

s Spent Fuel Pool Bridge 1 Zl7 Crane l

These overhead handling devices and loads carried were ad-  !

dressed in the response to NRC questions 2.1-3 and Tables 4-12 and 4-31 of the Six Month Report.

2.2 NRC QUESTION 2.2-2 Justify the exclusion of any cranes in this area from the above category by verifying that they are incapable of carrying heavy loads or are permanently prevented from movement of the hook centerline closer than 15 feet to the pool boundary, or by pro-viding a suitable ar.alysis demonstrating that for any failure mode, no heavy load can fall into the fuel-storage pool.

RESPONSE

The spent fuel pool crane may be excluded from further con-sideration as the spent fuel elements weigh less than the defined heavy load of 1750 lbs. The consequences of a spent fuel element drop have been previously analyzed in Section 14.2.1 of the Point Beach Safety Analysis Report and found acceptable in the NRC Safety Evaluation Report.

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2.3 NRC QUESTIONS 2.2-3

() Identify any cranes listed in 2.2-1, above, which you have evaluated as having sufficient design features to make the likelihood of a load drop extremely small for all loads to be carried and the basis for this evaluation (i.e., complete compliance with NUREG-0612, Section 5.1.6 or partial compli-ance supplemented by suitable alternative or additional de-rign features). For each crane so evaluated, provide the load-handling-system (i .e. , cranelo' ad-combination) informat-ion specified in Attachment 1.

RESPONSE

i The auxiliary building crane will be modified to meet the guidelines of NUREG-0612, Section 5.1.6 or partial compliance

, supplemented by suitable alternatives or additional design features. Dependent upon equipment delivery, it is expected that the auxiliary building crane upgrade modifications can be completed within two years.

The information requested on Single-Failure-Proof Handling Sys-tems in Attachment 1 to the NRC letter of December 22, 1980, is provided below.

1 Information on Single Failure Proof Handling System 2.3.1 NRC QUESTION ATTACHMENT l-1 Provide the name of the manufacturer and the design-rated load (DRL). If the maximum critical load (MCL), as defined in NUREG 0554, is not the same as the DRL, provide this capacity.

RESPONSE

The supplier for the auxiliary building crane modifications has not been selected. This information will be submitted following selection of the supplier.

, 2.3.2 NRC QUESTION ATTACHMENT l-2 Provide a detailed evaluation of the overhead handling system with respect to the features of design, f abrication, inspection, testing, and operation as delineated in NUREG 0554 and supple-mented by the identified alternatives specified in NUREG 0612, Appendix C. This evaluation must include a point-by-point comparison for each section of NUREG 0554. If the alternatives of NUREG 0612, Appendix C, are used for certain applications in

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109/11 _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ . _ . _ _ _ _ _ . . . _ _ . _ , _ _ _ _ _ - -_

1 lieu of complying with the recommendation of NUREG-0554, this i should be explicitly stated. If an alternative to any of those contained in NUREG-0554 or NUREG 0612, Appendix C, is proposed, details must be provided on the proposed alternative to demon-strate its equivalency.

RESPONSE

See the response to Ouestion Attachment 1 a

! 2.3.3 NRC Question ATTACHMENT 1-3 4

With respect to the seismic analysis employed to demonstrate that the overhead handling system can retain the load during a seismic event equal to a safe shutdown earthquake, provide a description of the method of analysis, the assumptions used, and the mathematical model evaluated in the analysis. The de-cription of assumptions should include the basis for selection of trolley and load position.

RESPONSE

See the response to Question Attachment 1-1 2.3.4 NRC QUESTION ATTACHMENT l-4 Provide an evaluation of the lif ting devices for each single-(]) failure-proof handling system with respect to the guidelines of NUREG-0612, Section 5.1.6.

RESPONSE

No special lifting devices are used with the auxiliary build-ing crane. Lif ting devices that are not specially designed will be replaced with slings meeting the requirements of ANSI B30.9-1971, " Slings". In the interim, as the slings are being replaced, the old slings have been derated by a factor of 2.

This derating was accomplished by taking the lowest value for a particular diameter from the tables in B30.9-1971 for wire rope slings without regard to sling construction, splice, material and type of hitch and dividing the assumed value by

2. Table 2-2 shows the derated capacities of the slings.

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TABLE 2-2 SLING CAPACITIES CAPACITY (TONS)

FACTOR OF SAFETY = 10 l I I I T l Dia. I Sing {e l BRIDLE SLING 3 l ENDLESS I l(Inches) i Leg i 2-LEG l 3-LEG l SLINGS l 1 I I I I I l 3/32 l .12 l .16 l .24 l  !

l 1/8 l .21 l .28 1 .42 l j i 3/16 l .47 l .65 I .95 l l l 1/4 I .18 l .24 l .37 I .31 l

! 5/16 l .28 l .38 l .55 I .50 l l 3/8 l .40 1 .55 l .80 l .47 l l 7/16 I .55 l .70 l 1.05 l .95 l l 1/2 l .70 l .90 1 1.40 1 1.0* l l 9/16 I .85 1 1.15 l 1.70 1 1.05 l l 5/8 l 1.05 l 1.40 1 2.10 l 1.4 l l 3/4 l 1.40 1 1.90 1 2.85 l 1.9 l l 7/8 l 1.95 l 2.50 l 3.75 l 2.9* l l 15/16 1 -

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1 l 2.95 l l 1 1 2.50 l 3.20 l 4.80 l 4.0* l l l-1/8 l 3.15 1 3.85 l 5.50 1 4.2 l l l-1/4 1 3.70 1 4.60 l 7.0 1 5.4* l l l-5/16 l 3.75 I 5. 0 l 7.5 1 5.5 l l l-3/8 1 4.10 l 5. 5 l 8.0 l 7.0 l l l-1/2 l 4.80 l 6.5 l 9.5 l 8.0 l

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  • These capacities were derated to a factor of safety greater than 10 so they would not te of greater capacity than the following larger diameter sling.

NOTES

1. The attached table was developed from Tables 3 thru 14 of ANSI B30.9-1971 by taking the lowest capacity for a specific diameter ignoring sling construction, splice, material, and type of hitch, and derating by a factor of two.
2. For single leg slings using a vertical basket hitch D/d must be 20 or greater and the vertical angle should not exceed 30 degrees.
3. For Bridle slings do not exceed a vertical angle of 60 degrees or a horizontal angle of less than 30 degrees.

4g ,For endless slings using a vertical basket hitch D/d must be 5 or i jgreater.

109/11 Slings used in the turbine building for carrying loads which do not pass over the control building will not be derated, and O will not be replaced. All other sling requirements will apply to slings used for these non-safety related lif ts. Slings which are used to carry miscellaneous loads over the control building

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will be derated as per the table. The slings used to carry the turbine rotor over its specified path will not be derated as the effects of the failure of this lif ting system have been reviewed

and determined acceptable.

This table will be used for old slings throughout the plant until the slings are replaced with the exception of the turbine building. It is expected that all slings used with the auxili-ary building crane will be replaced prior to completion of modi-fications to the crane. Those old slings that are used with the auxiliary building crane have been derated by a factor of 2. When

' selecting a derated sling for use, the load used will be the sum '

of the static and maximum dynamic loads neglecting the loads im-posed by the SSE. A dynamic load factor of 2 will be used to de-termine the load.

2.3.5 NRC Question Att. 1-5 4

Provide an evaluation of the interfacing lif t points wi th re-spect to the guidelines of NUREG 0612, Section 5.1.6.

Response

Table 4-12 of the Six Month Report lists the loads handled by the auxiliary building crane. Only the following loads have interfacing lift points (lifting lugs or trunions).

New Fuel Shipping Cask Spent Fuel Shipping Cask Concrete Hatch Covers Large Filter Cask Small Filter Cask Resin Cask Watergate Note: A dynamic load factor of 2 was used for all evalu-

] ations.

! The new fuel shipping cask is owned by the contractor supplying the new fuel (Westinghouse). The spent fuel shipping casks are currently leased from various suppliers. The new fuel shipping container lifting lugs are designed such that any one of the four lif ting lugs is capable of lif ting the entire weight of a loaded container. Refueling Procedure 2A dated February 7, 1980 requires that all four lift points be used when handling the container. Based on the provisions above it is concluded that the lifting lugs are acceptable.

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The spent fuel shipping cask lift points evaluation will be deferred until a shipping cask that is licensed is chosen for use at the Point Beach Nuclear Plant. No shipping cask move-ment over the spent fuel or-safe shutdown equipment-will be permitted until the evaluation is completed and compliance with NUREG-0612, Section 5.1.6(3) or its equivalent is con-firmed or justified. Modifications, if required, will be completed prior to cask.use.

An evaluation of the lugs for the concrete hatch covers, the large and small filter cask, the resin cask and watergate will be performed and submitted under a separate letter.

2.4 NRC Question 2.2-4 For cranes identified in 2.2-1, above, not categorized accord-ing to 2.2-3, demonstrate that the criteria of NUREG 0612, Section 5.1, are satisfied. Compliance with criterion IV will be demonstrated in response to Section 2.4 of this re-quest. With respect to Criteria I through III, provide a discussion of your evaluation of crane operation in the spent fuel area and your determination of compliance.

Response

  • The spent fuel pool crane was identified in 2.2-1 above and

(]) was not categorized according to 2.2-3. As stated in the response to 2.2-2, this device carries spent fuel elements which weigh less than the defined heavy load of 1750 lbs. and therefore is excluded from further consideration.

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3. SPECIFIC REQUIREMENTS OF OVERHEAD HANDLING SYSTEMS OPERATING

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IN THE CONTAINMENT

{J) 3.1 NRC Question 2.3-1 Identify by name, type, capacity, and equipment designator, any cranes physically capable (i .e. , taking no credit for any interlocks or operating procedures) of carrying heavy t

loads over the reactor vessel.

Response

The following table identifies those cranes which are physi-cally capable (ignoring interlocks , moveable ' mechanical stops ,

or operating procedures) of carrying heavy loads over the reactor vessel.

j Table 3-1 Capacity Equipment '

Crane Type (Tons) Designator Containment Polar Polar -

100/15 Unit 1 1-Z13 Crane . Unit 2 2-Z13 Reactor Pressure Monorail 2 Unit 1 None Vessel Head Unit 2 None Circular Monorail The above overhead handling devices and loads carried were addressed in the response to NRC Question 2.1-3 and in Tables 4-7, 4-9, 4-28 and 4-29 of the Six Month Report.

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3.2 NRC Question 2.3-2 Justify the exclusion of any cranes in this area from the above category by verifying that they are incapable of

() carrying heavy loads, or are permanently prevented from the movement of any load either directly over the reactor vessel or to such a location where in the event of any load-handling-system failure, the load may land in or on the reactor vessel.

Response

None of the cranes identified in Question 2.3-1 above may be excluded from carrying heavy loads either directly over the reactor vessel or to such a location where in the event of load-handling-system failure, the load may land in or on the reactor vessel.

3.3 NRC Question 2.3-3 Identify any cranes listed in 2. 3-1, above, which you have evaluated as having sufficient design features to make the likelihood of a load drop extremely small for all loads to be carried and the basis for this evaluation (i.e. , complete compliance with NUREG 0612, Section 5.1.6, or partial com-pliance supplemented by suitable alternative or additional design features). For each crane so evaluated, provide the load-handling-system (i .e. , crane-load-combination) informa-tion specified in Attachment 1.

Response

None of the cranes listed in Table 3-1 totally meet the single failure-proof criteria as outlined in NUREG-0612, Section 5.1.6.

The containment polar crane was designed in accordance with EOCI-61, " Specifications for Electric Overhead Traveling Cranes". In the response to Question 2.1-3-e of the Six Month Report, the design of the Containment Polar Crane was com-pared to CMAA-70 and Chapter 2-1 of ANSI B30.2-1976. This comparison showed that the polar crane essentially complies with the guidelines of the above standards and where deviations occur, justification is given or modifications will be made.

Based on this comparison and the incorporation of additional de-sign features , the polar crane is deemed to be highly reli-able although not strictly single failure proof from a design standpoint.

3.4 URC Question 2.3-4 For cranes identified in 2.3-1, above, not categorized accord-

! ing to 2.3-3, demonstrate that the evaluation criteria of NUREG-0612, Section 5.1, are satisfi ed. Compliance with

() Criterion IV will be demonstrated in your response to Section 2.4 of this request. With respect to Criteria I through III, 109/11 - - - _ _ ___ ___ __ .

provide a discussion of your evaluation of crane operation in the containment and your determination of compliance. This response should include the following information for each crane:

3. 4.1 rac Question 2.3-4-a
a. Where reliance is placed on the installation and use of electrical ~ interlocks or mechanical stops, indicates the circumstances under which these protective devices can be removed or bypassed and the administrative procedures invoked to ensure proper authorization of such action.

Discuss any related or proposed technical specification concerning the bypassing of such interlocks.

Response

No reliance is placed on the installation and use of electri-cal interlocks or mechanical stops for the cranes listed in Table 3-1 above.

3.4.2 NRC Question 2.3-4-b

b. Where reliance is placed on other, site-specific consi-derations (e.g., refueling sequencing), provide present or proposed technical specifications and discuss admini-strative or physical controls provided to ensure the continued v'alidity of such considerations.

() Response Reliance is placed on site-specific considerations for the Containment Polar Crane. Once the reactor vessel head is removed, the movement of any heavy loads over the open reactor vessel is prohibited procedurally and administratively unless specifically approved in advance by the Manager's Supervisory Staff. .The exceptions to this are the removal and replacement of the upper internals, core support barrel and P.A.R. device. The core support barrel may only be lifted after all fuel has been removed from the vessel and therefore poses no threat to the continued removal of core decay heat or fuel damage.

A reactor vesssel head drop analysis will be performed to de-monstrate compliance with the criteria of NUREG-0612, Section 5.1. The analysis will consider the guidelines of NUREG-0612, Appendix A for the analyses performed and where exceptions are taken, justification will be given. An evaluation of the upper internals drop will be reviewed in the head drop analysis.

The results of the head drop analysis will be available in a report wi thin one year.

The use of the P.A.R. device while fuel is in the vessel has been reviewed and found acceptable. During refueling, Techni-(]) cal Specification 15.3.8 (Appendix C of this report) requires 109/11 that a minimmum boron concentration of 1800 ppm be maintained.

The boron concentration is maintained at 2000 ppm and thus gives a K g of less than .90. NUREG-0612, Appendix A, Section 4.2.2(2) ates that an acceptable method of demonstrating sub-() criticality is to demonstrate that K eff is no greater than .90, then using the estimated for the uncrushed 0.05 maximum core reactivity insertion due to crushing show that K eff is still less than .95. BascJ on a refueling Keff of less than .90 and a 0.05 reactivity insertion the maximum K eff is less than .95.

4 The present d.esign provides radiation monitors with the capa-bility of quickly detecting and isolating the containment in-cluding the purge and vent lines with the exception of the personnel access hatch. This system is presently being replaced with safety grade components that perform the same function.

Technical Specification 15.3.8 provides for closure of the personnel access. hatch after evaculation and also requires a third door having an automatic door closer which minimizes the exchange of inside air with outside air.

The above basis can also be applied to the movement of the vessel head and upper internals.

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The plant procedures will be modified to ensure that require-ments of Technical Specification 15.3.8 for refueling opera-tions, are also met before movement of the vessel head, upper internals or P.A.R. device.

The reactor pressure vessel head circular monorail is an

() integral part of the reactor vessel head lifting structure.

This monorail is used to position and move the reactor vessel studs, stud tensioners and the cavity seal ring and can only be used when the vessel head is in place and thus does not pose a threat to fuel assemblies in the core. The consequences of a drop of any of the the above loads on the vessel head are expected to be encompassed by the head drop analysis. This will be confirmed upon completion of the analysis.

3.4.3 NRC Question 2.3-4-c

c. Analyses performed to demonstrate compliance with Criteria I through III should conform with the guidelines of NUREG-0612, Appendix A. Justify any exception taken to these guidelines, and provide the specific information requested in Attachment 2, 3, or 4, as appropriate, for each analysis performed.

Response ,

As stated in the response to 2.3-4-b above, any exceptions to the guidelines of NUREG-0612 Appendix A, for the analyses performed, will be provided and justified in the future report

_ of the reactor head drop analysis.

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4 SPECIFIC REQUIREMENTS FOR OVERHEAD HANDLING SYSTEMS OPERATING IN PLANT AREAS CONTAINING EQUIPMENT REQUIRED FOR REACTOR SHUT-() DOWN , CORE DECAY HEAT REMOVAL, OR SPENT FUEL POOL COOLING l 4.1 NRC Question 2.4-1 Identify any cranes listed in 2.1-1, above, which you have evaluated as having sufficient design features to make the likelihood of a load drop extremely small for all loads to be carried and the basis for this evaluation (i.e., complete compliance with NUREG-0612, Section 5.1.6, or partial com-pliance supplemented by suitable alternative or additional design features). For each crane so evaluated, provide the load-handli ng-system (i .e. , crane-load-combination) informa-tion specified in Attachment 1.

Response

The Auxiliary Building Crane will be modified to meet the guidelines of NUREG-0612, Section 5.1.6. See the response to Question 2.2-3 above for additional information.

4.2 NRC Question 2.4-2 For any cranes identified in 2.1-1 not designated as single-failure-proof in 2.4-1, a comprehensive hazard evaluation should be provided which includes the following information:

O4.2.1 NRC Question 2.4-2-a

a. The presentation in a matrix format of all heavy loads and potential impact areas where damage might occur to i safety-related equipment. Heavy loads identification
should include designation and weight or cross-reference to information provided in 2.1-3-c. Impact areas should

! be identified by construction zones and elevations or by some other method such that the impact area can be lo-cated on the plant general arrangement drawings.

Figure i provides a typical matrix.

Response

Table 4-2 of the Six Month Report identifies those overhead handling systems which are in the vicinity of Safe Shiitdown Equipment. This table is reproduced in this report as Table 4-1. The tables giving the information requested above for the handling devices listed in Table 4-1 are given in the updated Six Month Report.

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109/11 .

Tcble 4-1 Lint of Overhead Her.vy Load

Item # Description O 1 Circulating Water Pumphouse Monorail N - S 2 Circulating Water Pumphouse Monorail E - W 3

Reactor Pressure Vessel Head Circular Monorail- Unit 1 5 Containment Polar Crane - Unit 1 6 Containment Buttress Jib Cranes - Unit 1 8 Auxiliary Building Main Crane 10 Main Shop Crane ,

12 Jib Crane Over Incore Instrumentation - Unit 1 16 Turbine Building Main Crane 18 Jib Crane Over Incore Instrumentation - Unit 2 23 Containment Buttress Jib Cranes - Unit 2 24 Reactor Pressure Vessel Head Circular Monorail- Unit 2

( 25 Containment Polar Crane - Unit 2 31 Facade Monorail at Column L - 8 - Unit 1 33 Facade Monorail at Column L - 15 - Unit 2 34 Facade Monorail at Column L - 16 - Unit 2

  • Heavy Load defined as 1750 lbs. or greater - See Appendix A Definitions A

N.

113/21 _ _ _ _ _ _ _ . _ . _ . _ - . _ . _ _ _ _ _ .

4.2.2 NRC Question 2.4-2-b tm

(_) For each interaction identified, indicate which of the load and impact area combinations can be eliminated because of separation and redundancy of safety-related equipment, mechanical stops and/or electrical interlocks, or other site-specific considerations.

Response

All of the handling systems in Table 4-1 except those listed below, may be eliminated based on separation and redundancy of safe-shutdown equipment, mechanical stops and/or electri-cal interlocks, or other site specific considerations.

Item # Description 8 Auxiliary Building Main Crane 4.2.2.1 NRC Question 2.4-2-b(1)

For load / target combinations eliminated because of separa-tion and redundancy of safety-related equipment, discuss the basis for determining that load drops will not af fect continued system operation (i.e. , the ability of the ' system to perform its safety-related function) .

() Response ,

Circulating Water Pumphouse Monorail N-S-This monorail may be eliminated based on separation and re-dundancy as there are six service water pumps available while only three pumps are required to safely shutdown the plant.

There are no common cables, switchgear or piping under the load path of the monorail.

Circulating Water Pumphouse Monorail E-W This monorail is eliminated based on separation and redund-ancy for the same reasons as described above for the N-S Monorail.

109/11  :

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Reactor Pressure Vessel Head Circular Monorail Units 1 and 2

() The drop of any single load from this monorail will not dis-able the removal of decay heat from the core due to redund-ancy and separation of the RHR supplies to the reactor vessel.

Containment Polar Crane Unit 1 The elimination of this crane is based on the capability of the plant to provide continued decay heat removal regardless of what load is dropped due to separation and redundancy or alternate decay heat removal paths such as safety injection.

The present design of the crane incorporates two limit switches in the reeving system, both in the same circtit, to prevent the two blocking accident. To provide separation and redundancy, the crane design will be modified to place one limit switch in the power circuit and one in the control circuit of the reeving system.

Containment Buttress Jib Crane Units 1 and 2 Further review of the containment buttress jib cranes has shown that they may be eliminated based on redundancy and separation. These cranes do not carry heavy loads over safe shutdown equipment except for the. cables for a redundant diesel fuel oil transfer pump for diesel generator A and the O residual heat removal suction line for Units 1 and 2. These suction lines are protected since they are embedded in the basemat concrete at the junction between the Containments and the Auxiliary Building.

Main Shop Crane This crane may be eliminated as only the cables for one train of the auxiliary feedwater system may be impacted by a load drop leaving the redundant train available to supply the re-quired feedwater.

Jib Cranes Over Incore Instrumentation Units 1 This jib crane may be eliminated due to separation and redun-dancy and the availability of safety injection as an alternate

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decay heat removal path.

Turbine Building Main Crane Due to the possibility of loss of all safety and non-safety related 4.16 kv switchgear from a load drop over the area bounded by columns 10, 13, C and D on Figure 4-1 it is necessary that critical loads handled by the Turbine Building

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l Crane follow the load path indicated on the Figure. The only

(')

s_s critical load is the spare LP turbine rotor. A load drop at any height on the slab bounded by the above columns would cause spalling and penetration of the floor above the switchgear.

All other loads weighing 20,000 pounds or less can be carried over the area above the switchgear at a maximum calculated height (9 inches) such that spalling of the concrete will not occur and damage the switchgear. See Appendix B for further information.

The load path for the critical load, which has been defined and shown in Figure 4-1 requires that the load be carried over the condensate storage tanks, diesel generators, service water piping, instrument air compressors and the service air compressor. The consequences of a drop on the above equipment were reviewed and determined to be acceptable. Loss of the condensate storage tanks will not affect ability to remove decay heat as the service water system provides a backup water supply for the auxiliary feedwater system. The service water lines are separated by about 70 feet, and run parallel to and very near column lines 10 and 13. Each line is fully capable 1 of supplying all service water requirements to essential equip-ment. .

The loss of both diesel generators was reviewed and determined

(~s to be less severe than the loss of all 4.16 kv switchgear which '

causes a prolonged loss of both onsite and offsite power (black-out). If the diesels are lost due to a load drop, offsite. pre- ,

ferred power would still be available to supply the required loads, and the Technical Specifications concerning a loss of the diesel generators would be followed.

Loss of the instrument and service air compressor would not disable the diesels as the starting air receivers would still

' be available to start the diesels when required. Instrument and service air is not needed to safely shutdown the plant.

The present design of the crane incorporates two limit switches in the reeving system, both in the same circuit to prevent the two blocking accident. To provide separation and redunancy, the crane design will be modified to place on limit switch in the power circuit and one in the control circuit of the reeving system.

l Jib Crane Over Incore Instrumentation - Unit 2 This crane may be eliminated based on separation and redund-ancy and the availability of both residual heat removal and safety injection for decay heat removal.

O 109/11 l l

g -n .

Containment Polar Crane - Unit 2 The elimination of this crane is based on the capabilty of the plant to provide continued decay heat removal due to separation and redun-

dancy of safe shutdown equipment or alternate decay heat removal paths such as safety injection. The floor slab under the laydown area for the "B" reactor coolant pump flywheel was analyzed to determine the maximum height that the flywheel could be carried without structural failure. This analysis showed that the maximum height is 4 feet.

The safe load path will indicate the maximum height allowed. A further discussion of the analysis is given in Appendix A.

The present design of the crane incorporates two limit switches in the reeving system, both in the same circuit to prevent the two-blocking accident. To provide separation and redundancy the crane design will be modified to place one limit switch in the power circuit and one in the control circuit of the reeving system.

i .

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()

109/11 .- . -. - - . - . -- _

Facade Monorails At Columns L Unit 1 f L Unit 2

( L Unit 2 These monorails may be eliminated from further considerations as they do not handle the defined heavy loads of 1750 lbs. or more. They are used strictly for handling the main steam re-lief valves which weigh 1250 lbs.

4.2.2.2 NRC Question 2.4-2-b(2)

Where mechanical stops or electrical interlocks are to be pro-vided, present details showing the areas where crane travel will be prohibited. Additionally, provide a discussion con-cerning the procedures that are to be used for authorizing the bypassing of interlocks or removable stops, for verifying that interlocks are functional prior to crane use, and for verifying that interlocks are restored to operability after operations which require bypassing have been completed.

Response

No handling devices used at the Point Beach Nuclear Plant were eliminated from further consideration by use of mechanical stops or electrical interlocks.

(b.2.2.3NRCQuestion2.4-2-b(3)

Where lo.ad/ target combinations.are eliminated on the basis of other, site-specific considerations (e.g. , maintenance se-quencing), provide present and/or proposed technical specifi-cations and discuss administrative procedures or physical constraints invoked to ensure the continued validity of such considerations.

Response

No load / target combinations were eliminated on the basis of site-specific considerations at the Point Beach Nuclear Plant.

4.2.3 NRC Question 2.4-2-c For interactions not eliminated by the analysis of 2.4-2b, above, identify any handling systems for specific loads which you have evaluated as having sufficient design features to make the likelihood of a load drop extremely small and the basis for this evaluation (i.e. complete compliance with NUREG 0612, Section 5.1.6, or partial compliance supplemented by suitable alternative or additional design features). For each crane so evaluated, provide the load-handling-system (i .e. ,

crane-load-combination) information specified in Attachment 1.

C-)S e

109/11 -_ _- . _ .

R:sponse The Auxiliary Building Crane will be modified to meet the guidelines of NUREG-0612, Section 5.1.6. See the response

(-) to Question 2.2-3 in Section 2.3 above for additional information.

4.2.4 NRC Question 2.4-2-d For interactions not eliminated in 2.4-2-b or 2.4-2-c, above, demonstrate using appropriate analysis that damage would not preclude operation of sufficient equipment to allow the system to perform its safety function following a load drop (NUREG-0612, Section 5.1, Criterion IV). For each analysis so conducted, the following information should be provided:

1) An indication of whether or not, for the specific load being investigated, the overhead crane-handling system

, is designed and constucted such that the hoisting system will retain its load in the event of seismic accelera-tions equivalent to those of a safe shutdown earthquake (SSE).

2) The basis for any exceptions taken to the analytical guidelines of NUREG;0612, Appendix A. S(
3) The information requested in Attachment 4.

s Response The following interactions could not be eliminated by 2.4-2-b or 2.4-2-c above Crane Load Weight Unit 2 B Reactor 14,000 lbs Containment Polar Coolant Pumps Crane Flywheel Turbine Building Main All loads less 17,000 lbs Crane than 17,000 lbs The paragraphs below correspond to (1), (2) and (3) of the above question.

Containment Polar Crane

1) The Containment Polar Crane was not designed to retain the flywheel during a safe shutdown earthquake (SSE). s The design basis for the crane required that it be in an unloaded condition during an SSE and that no part of the crane may become dislodged and fall on equipment or structures in the event of an earthquake.

() 2) No exceptions are taken to the analytical guidelines of NUREG-0612, Appendix A.

109/11 . . _ _ - - - . - - . - _ - . .- ._ -

3) The information requested in Attachment (4) to the

(' Commissions letter of December 22, 1980 is provided in Appendix A of this report.

TURBINE BUILDING MAIN CRANE .

l i

1) The Turbine Building Main Crane was not designed to re-

! tain the load in the event of an earthquake.

2) No exceptions are taken to the analytical guidelines of f NUREG-0612, Appendix A.
3) The information requested in Attachment (4) to the Commissions letter of December 22, 1980 is provided in

.! Appendix B of this report.

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[ APPENDICES i

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Appendix A - Load Drop ' Analysis of Unit 2, j

B Reactor Coolant Pump Flywheel q Appendix B - Load Drop Analysis of 17,000 lb. Main i

Feed Pump Motor in the Control Building I

Appendix C - Tech.nical Specification 15. 3. 8 i

Refueling and Spent Fuel Assembly Storage '

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APPENDIX A Load Drop Analysis of the 14,000 lb. Unit 2 Containment B Loop Reactor Coolant Pump (RCP) Flywheel.

A.1 Initial Conditions and Assumptions:

The RCP flywheel is lifted using three cables attached around the perimeter of the flywheel (see figure A-1). Two drop cases were considered. Case I assumes the flywheel drops straight down. The flywheel will impact over at east one of the steel beams under the slab. Case II assumes that one of the lift cables fails causing the flywheel to rotate before impacting the slab.

I: Straight Down Drop II: Rotational Drop (See Figure A-1) (See Figure A-1)

a. Weight of RCP flywheel: 14,000 lbs. a. 14,000 lbs.
b. Impact area of Load: 75 inch diameter b. 2 inches by 26 inches
c. Drop height: 48 inches c. 48 inches O d. Drop location: Midspan on smallest steel beam, (see figure A-2)
d. Center of largest slab panel, (see figure A-2)
e. Assumptions regarding credit taken e. Impact limiters will in the analysis for the action of not be used, so no impact limiters: credit was taken.

Impact limiters will not be used, so no credit was taken.

f. Thickness of floor slab: g f. 4.5 inch slab with 4.5 inch slab with 1.5 inch metal 1.5 inch metal decking decking
g. Assumptions regarding drag forces g. No credit was taken caused by the environment: for environmental drag forces.

No credit was taken for environmental drag forces.

O 126/1 I

-_ _ - _ . ~ _ _ _ - - - _

I: Straight Down Drop II: Rotational Drop

h. Load combination considered: h. I.OD + 1.0L + 1.0I 1.0D + 1.0L + 1.0I i

D = dead load of slab D = dead load of slab J

L = live loads on slab L = live loads on slab I = impact loads on slab I = impact Ivads on slab

i. Material properties of concrete i. Concrete: P'c dynamic and steel: value of 1.1 x ultimate l '

strength = 1.1 x 4000 =

Steel: 4400 psi j

Fy: dynamic value of 1.2 x yield Fy: dynamic value of strength = 1.2 x 36,000 = 1.2 x yield strength =

43,200 psi 1.2 x 40,000 = 48,000 psi i V
poisson's ratio = 0.17 A.2 Method of Analysis Load impact effects are assessed in terms of local . damage and structural response.

Local damage, damage that occurs in the immediate viscinity of the impact area,.is assessed in terms of perforation and spalling.

The local damage evaluation ensures that the systems protected

, by the structural barrier would not be damaged by a load perfor-ating the protective barrier or by creation of secondary missiles (spalling). In areas where slabs were poured on metal decking, the decking prevents spall particles from impacting protected j systems.

l Structural reponse is assessed in terms of deformation limits and strain energy capacity. Structural response is determined by use of conservation of momentum and energy balance techniques.

O .

126/1 . . - , . . . . - _ - .

A.3 Conclusion O The safety systems protected by the Containment El. 66' slab will not be impaired by the drop of the 14,000 lb. RCP fly-

wheel from a height not exceedi ng 48 inches.

Safety systems under the floor are protected from local damage l to the slab by the metal decking under the slab.

4 An energy balance analysis of the structural response indicates 4

that the strain energy capacity of the slab and beams exceeds

{ the strain energy required to prevent structural failure when

suojected to a 14,000 lb. load dropped from 48 inches. While the 1 slab panel will exhibit significant deflection, there are no l safety systems near the bottom of this floor slab. Therefore j the deflection of the slab is acceptable. -

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126/1 s.

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t s-9 APPENDIX B

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Load Dr'op Analysis of the 17,000 lb. Main Feed Pump (MPP)

Motor in The Control Building.

Bl. Initial Conditions and Assumptions

a. Weight of MFP Motor: 17,000 lbs.

s b. Impact area of load: 64 inch equivalent diameter c' . Drop height: 9 inches d.-, Drop location: center of largest slab panel, see figure B-1.

e. Assumptions regarding credit taken in the analysis for o the action of impact limiters:

Impact limiters will not be used, so no credit was taken.

~f. Thickness of floor slab: 8 inches

g. Assumptions regarding drag; forces caused by the environment:

g)

(, No credit was taken. for environmental drag forces.

h. Load combination considered:

1.00 + 1.0L + 1.0I D = dead load of slab L = live loads on slab I = impact loads on slab l

i. Material properties of steel and concrete:

l concrete: Pc': dynamic value of 1.1 x ultimate strength

, Fy : dynamic value of 1.2 x yield strength

= 1.2 x 40,000 = 48,000 psi

! V  : poisson's ratio = 0.17 I .

l 126/1

B2. Method of Analysis

() (See Section A2)

B3. Conclusion The safety systems protected by the Control Building El. 44' slab will not be impaired by the drop of the 17,000 lb. MFP motor from a height not exceeding 9 inches.

A local spall'ing and perforation assessment indicates that damage will not occur at drop heights of 9 inches or less.

An energy balance analysis of the structural response shows that the strain energy capacity of the slab exceeds the strain energy required to prevent structural failure when subjected to a 17,000 lb. load dropped from 9 inches. While the slab panel will exhibit significant deflection, there are not safety systems directly under this floor slab.

Therefore the deflection of the slab is acceptable.

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1 15.3.8 AEFUELING AND SPENT FUEL ASSEMBLY STORAGE  ;

/'

f- Applicability:

! )

\ l

\._ / Applies to operating limitations during refueling operations and to operating limitations concerning the movement of heavy loads over or into the spent fuel storage pools.

Objective:

To ensure that no incident could occur during refueling operations, or during auxiliary buildir? crane operations that would affect public health and safety.

Specifications:

A. During refueling operations:

1. The equipment hatch shall be closed and the personnel locks shall be capable of being closed. A temporary third door on the outside of the personnel lock shall be in place whenever both doors in a personnel lock are open (except for initial core loading) .

I l 2. Radiation levels in fuel handling areas, the contair.=ent and spent fuel storage pool shall be monitored continuously.

3. Core suberitical neutron flux shall be continucusly monttored by at least two neutron monitors, each with continuous visual indication in the control room and one with audible indication in the containment l available whenever core geo=etry is being changed. When core geometry i

is not being changed at least one neutren flux monitor shall be in

! service.

l l

l 4 At least one residual heat re=cval loop shall be in operatien.

l

5. Curing reactor vessel head renoval and while ;;adinc and unicading fuel 1
frcm the reacter, a minir _= tcron cencentraticn of 1500 ,c,cr shall be I

l ,G =aintaaned in the prirary ccciant system, l

( )

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Unit 1 Amendment 35 15.3.8-1 Unit 2 Amendment 41 April 4,1979 L _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

6. Direct communication betwesn the control roca and the cperating floor of the containment shall be available whenever changes in core geometry

\ are taking place.

7. The containment vent and purge system, including the radiation monitors which initiate isolation shall be tested and verified to be operable inmediately prior to refueling operations.
8. If any of the specified limiting conditions for refueling are not met, refueling of the reactor shall cease. Work shall be initiated to correct the violated conditions so that the specified limits are met, and no operations which may increase the reactivity of the core shall be made.

B. Limitations on Load Movements Over a Spent Fuel Poo1*

1. One ton shall be the maximum load allowed over either the north half or south half of the spent fuel storage pool when spent fuel which has been suberitical for less than one year is stored in

\ m-that half cf the spent fuel pool. ' ]

2. Auxiliary building crane bridge and trolley positive acting limit switches shall be installed to prevent motion of the main crane hook over that half of the spent fuel pool which contains stored spent fuel which has been suberitical for less than one year.
3. When transporting loads exceeding one ton over a pool half which has fuel stored therein, the rigging between the transported load and the crane hook shall consist of either a singic rigging device rated at six times the static and dynamic loads or dual rigging devices
  • These are interim requirements pending completion and implementation of NRC Generic Task A-36 " Control of Heavy Loads Near Spent Fuel."

N 15.3.8-2 )

Unit 1 Amendment 35 Unit 2 Amendment 41 April 4, 1979

/' each rated at three times the static and dynamic loads. The O

maximum permissible crane load shallbe 39 tons for the main hook and six tons for the auxiliary hook.

4. Whenever possible, loads shall be carried over or placed in the half of the spent fuel pool that does not have any spent fuel assemblies stored therein.
5. Loads not exceeding 52,500 pounds may be carried over either pool half (or placed in the north half of the spent fuel pool) provided that that half of the pool contains no spent fuel assemblies.

Basis The equipment and general procedures to be utilized during refueling are .

discussed in the Final Facility Description and Safety Analysis Report. Detailed i

(\s_// '!structions, the above specified precautions, and the design of the fuel handling equipment incorporating built-in interlocks and safety features, provide assurance that no incident could occur during the refueling operations that would result in a hazard to public health and safety.(1) .

Whenever changes are not being made in core gccmetry one flux monitor is sufficient. This permits maintenance of tra instrumentation. Continuous monitoring of radiation levels (A2 above) and neutron flux provides ir=tediate indication of an unsafe condition. The residual heat pump is used to maintain a 1

l uniform boron concentration.

l l

The shutdown margin indicated in Part A5 will keep the core suberitical, Gven if all control rods were withdrawn from the core. During refueling, the i

l reactor refueling envity is filled with approximately 275,000 gallons of borated i

water. The boren concentration of this water is sufficient :: naintain the reacter l \

's N_

s l Unit 1 Amendment 35 15.3.8-3 Unit 2 Amendment 41 April 4, 1979

cuberitical approximately by 10% dk/k in the cold condition with all rods inserted, cnd will also maintain the core suberitical even if no control rods were inserted .

7-~

( into the reactor.(2) Periodic checks of refueling water boron concentration insure v

that proper shutdown margin is maintained. Part A6 allows the control room operator to inform the manipulator operator of any impending unsafe condition detected from the main control board indicators during fuel movement.

During tne refueling operation a substantial number of station personnel and perhaps some regulatory people will be in the containment. The requirements tre to prevent an unsafe & mount of radioactivity from escaping to the environment in the case of a refueling accident, and also to allow safe avenues of escape for the personnel inside the containment as required by the Wisconsin Department of Industry, Labor and Human Relations. To provide for these requirements, the personnel locks (both doors) are open for the nor=al

  • refueling operations with a third temporary door which opens outwsed installed across the outside end of the personnel lock. (3) This hollow metal third door is equipped with weather stripping )

cnd an automatic door closer to minimize the exchange of inside air with the outside atmosphere under the very small differential pressures expected while in the refueling condition. Upon sounding of the containment evacuation alarm, all I

personnel will exit through the temporary door (s) and then all personnel lock doors shall be closed. As soon as pe;sible, the fuel transfer gate value shall be closed to back up the 30 foot water seal to prevent escape of fission products.

The spent fuel storage pool at the Point Beach Nuclear Plant consists of a single pool with a feur foot thick reinforced concrete divider wall which separates the pool into a north half and south half. The divider wall is notched l

to a point sixteen feet above the pcol floor to allow transfer of assemblies frem one half of the pool to the other.

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(j 15.3.8-4 '

! Unit 1 Anendment 35 l

Unit 2 Amendment 41 April 4,1979

In order to preclude the possibility of dropping a heavy load onto spent

\

g b fuel assemblies stored in the spent fuel pool and caus*ng a release or radioacivity which could affect the public health and safety, a number of precautionary measures have been incorporated into these limiting conditions for operation. No. loads are permitted to be carried over freshly discharged spent fuel assemblies other thr.n single spent fuel assemblies, handling tools and items weighing less than 2000 pounds. Limit switches are installed to prevent motion of the auxiliary building crane main hook over the half of the spent fuel pool which contains freshly discharged fuel.

When it is possible to keep all the discharged spent fuel assemblies in either the north and south half of the pool all heavy load transfers will be routed across the pool half which contains no stored fuel. When this is no longer possible, heavy loads will only be permitted to be carried over that half of the storage pool which contains spent fuel that has been suberitical for more than one year. The off site consequences of damaging such fuel assemblies are greatly reduced as the genon and iodine fission product gases have decayed to essentially zero after one year.

In addition, the nawimum load limits on the auxiliary building crane hooks have been selected such that a niinimum safety facter of 10 exists between the permitted maximum load and the crane hook name plate rating times the minimum design safety factor. This results in a 39 ton limit en the 130 ton main hook l

and a six ton limit on the 20 ton auxiliary hook. The rigging between the auxiliary building crane hooks and the transported load must also be shown to have l

l a safety factor of at least six over the static and dynamic loads if a single device is used and each rigging device must have a safety facter of three times v 15.3.8-5 Unit 1 Aneniment 35 Unit 2 Amendment 41 April 4,1979

the static and dynamic loads if dual straps, slings, or rigging devices are used.

Dynamic loads include braking, accelerating, and slack loads. l  ;

Pending additional analysis which de.aonstrates that dropping a spent fuel shipping cask into the cask loading area of the north spent fuel pool will not case an uncontrollable loss of spent fuel pool coolant or installation of the redundant crane hoisting mechaaism described in Licensee's submittal of March 21, 1978, as amended; this specification (B3) precludes placing a spent fuel shipping cask into the cask loading area of the north pool when spent fuel is stored in the north half of the spent fuel pool unless the rigging devices described above are used and the weight is limited to 39 tons. Specification (B5) limits the size of the allowable load that can be placed in or carried

., across either the north or south half of the spent fuel pool without redundant rigging when fuel is not present in the respective half of the pool. The 52,500

pound limit is consistent with the analysis done for the potential effects upon spent fuel stored in the south spent fuel pool in the event of a postulated cask

}

drop in the north spent fuel pool. (4) i I

t Re ferences (1) FSAR - Section 9.5.2 (2) FSAR - Table 3.2.1-1 (3) FSAR - Volume 5, Question 9.3 (4) FSAR - Appendix F

! Unit 1 Amendment 35 Unit 2 Amendment 41 April 4,1979

-. _ . . _ . . . __.