IR 05000346/2022001

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Integrated Inspection Report 05000346/2022001
ML22131A379
Person / Time
Site: Davis Besse 
Issue date: 05/12/2022
From: Billy Dickson
NRC/RGN-III/DRP/B2
To: Tony Brown
Energy Harbor Nuclear Corp
References
IR 2022001
Download: ML22131A379 (15)


Text

SUBJECT:

DAVIS-BESSE NUCLEAR POWER STATION - INTEGRATED INSPECTION REPORT 05000346/2022001

Dear Mr. Brown:

On March 31, 2022, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Davis-Besse Nuclear Power Station. On April 28, 2022, the NRC inspectors discussed the results of this inspection with you and other members of your staff. The results of this inspection are documented in the enclosed report.

No findings or violations of more than minor significance were identified during this inspection.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely, Billy C. Dickson, Jr., Chief Branch 2 Division of Reactor Projects Docket No. 05000346 License No. NPF-3

Enclosure:

As stated

Inspection Report

Docket Number:

05000346

License Number:

NPF-3

Report Number:

05000346/2022001

Enterprise Identifier:

I-2022-001-0061

Licensee:

Energy Harbor Nuclear Corporation

Facility:

Davis-Besse Nuclear Power Station

Location:

Oak Harbor, OH

Inspection Dates:

January 01, 2022 to March 31, 2022

Inspectors:

D. Mills, Senior Resident Inspector

R. Cassara, Resident Inspector

J. Cassidy, Senior Health Physicist

Approved By:

Billy C. Dickson, Jr., Chief

Branch 2

Division of Reactor Projects

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting an integrated inspection at Davis-Besse Nuclear Power Station, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

None.

PLANT STATUS

Unit 1 began the inspection period at rated thermal power. On February 5, 2022, plant operators reduced reactor power to approximately 15 percent following an inadvertent isolation of the reactor coolant system letdown during a planned letdown demineralizer swap. The plant operators increased reactor power to 93 percent between February 7 and February 17, 2022.

Shortly after that, the unit entered coast-down operations and began a scheduled refueling outage on March 4, 2022. The unit remained shut down in the refueling outage for the remainder of the inspection period.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors performed activities described in IMC 2515, Appendix D, Plant Status, observed risk significant activities, and completed on-site portions of IPs. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

REACTOR SAFETY

71111.01 - Adverse Weather Protection

Impending Severe Weather Sample (IP Section 03.02) (1 Sample)

(1) The inspectors evaluated the adequacy of the overall preparations to protect risk-significant systems from impending winter storms during the week ending February 5, 2022.

71111.04 - Equipment Alignment

Partial Walkdown Sample (IP Section 03.01) (2 Samples)

The inspectors evaluated system configurations during partial walkdowns of the following systems/trains:

(1) Decay heat removal train 1 during the week ending March 12, 2022
(2) Service water system during the week ending March 19, 2022

71111.05 - Fire Protection

Fire Area Walkdown and Inspection Sample (IP Section 03.01) (4 Samples)

The inspectors evaluated the implementation of the fire protection program by conducting a walkdown and performing a review to verify program compliance, equipment functionality, material condition, and operational readiness of the following fire areas:

(1) Shield building annulus, fire areas A and AB, during the week ending March 19, 2022
(2) Containment building 565', 585', 603' elevations, fire area D, during the week ending April 2, 2022
(3) Diesel generator 1-2 room, fire area J, during the week ending March 19, 2022
(4) Containment under vessel area, east-west tunnel, East and West D-rings, fire area D, during the week ending April 2, 2022

71111.11Q - Licensed Operator Requalification Program and Licensed Operator Performance

Licensed Operator Performance in the Actual Plant/Main Control Room (IP Section 03.01) (3 Samples)

(1) The inspectors observed and evaluated licensed operator performance in the control room following a forced power reduction during the week ending February 5, 2022, and power ascension including main feedwater pump operations during the week ending February 12, 2022
(2) The inspectors observed and evaluated licensed operator performance in the control room during power reduction for refueling outage 1R22, including main feedwater pump operations, turbine trip, and low power operation during the week ending March 5, 2022
(3) The inspectors observed and evaluated licensed operator performance in the control room during yellow risk while the reactor coolant system inventory was reduced for refueling operations during the week ending April 2, 2022

Licensed Operator Requalification Training/Examinations (IP Section 03.02) (1 Sample)

(1) The inspectors observed and evaluated licensed operator requalification simulator scenarios during the week ending February 19, 2022

71111.12 - Maintenance Effectiveness

Maintenance Effectiveness (IP Section 03.01) (1 Sample)

The inspectors evaluated the effectiveness of maintenance to ensure the following structures, systems, and components (SSCs) remain capable of performing their intended function:

(1) Replacement of containment pressure power supply and bistables BA409 and BA410 for safety features actuation system channel 4 during the week ending February 19, 2022

71111.13 - Maintenance Risk Assessments and Emergent Work Control

Risk Assessment and Management Sample (IP Section 03.01) (4 Samples)

The inspectors evaluated the accuracy and completeness of risk assessments for the following planned and emergent work activities to ensure configuration changes and appropriate work controls were addressed:

(1) Refueling outage risk plan during the week ending March 5, 2022
(2) Risk management during yellow risk due to reactor coolant system reduced inventory for handhole removal and nozzle dam installation during the week ending March 12, 2022
(3) Risk management during reactor vessel head detention and lift during the week ending March 12, 2022
(4) Risk management during reactor vessel head installation during the week ending April 2, 2022

71111.15 - Operability Determinations and Functionality Assessments

Operability Determination or Functionality Assessment (IP Section 03.01) (6 Samples)

The inspectors evaluated the licensee's justifications and actions associated with the following operability determinations and functionality assessments:

(1) Decay Heat Pump 2 - oil leak at outboard pump bearing (regarding the use of the pump in decay heat mode), CR 2022-03165, during the week ending March 26, 2022
(2) Foreign material found in reactor vessel integrated head assembly, CR 2022-02851, during the week ending March 26, 2022
(3) Cooling tower foundation settlement, CR 2022-02411, during the week ending March 26, 2022
(4) Snubber SNC283 discovered with no oil in reservoir, CR 2022-01703, during the week ending April 2, 2022
(5) MS100 limit switch issue, CR 2022-01780, during the week ending April 2, 2022 (6)

1R22 Main transformer X1 identification of broken B phase winding shield ground,

CR 2022-02186, during the week ending March 19, 2022

71111.18 - Plant Modifications

Temporary Modifications and/or Permanent Modifications (IP Section 03.01 and/or 03.02) (1 Sample)

The inspectors evaluated the following temporary or permanent modifications:

(1) Emergency diesel generator 2 speed switch replacement during the week ending January 22, 2022

71111.19 - Post-Maintenance Testing

Post-Maintenance Test Sample (IP Section 03.01) (5 Samples)

The inspectors evaluated the following post-maintenance testing activities to verify system operability and/or functionality:

(1) Emergency diesel generator 2 post maintenance test following installation of new speed switch during the week ending January 22, 2022
(2) Safety features actuation system post maintenance test following installation of containment pressure power supply and bistables BA409 and BA410 during the week ending February 19, 2022
(3) Auxiliary feedwater pump 1 functional test following scheduled maintenance during the week ending February 26, 2022
(4) Local leak rate testing of penetration 34, containment vessel purge outlet line, following maintenance during the week ending April 2, 2022
(5) Decay heat pump 2 following outboard bearing and seal replacement during the week ending March 26, 2022

71111.20 - Refueling and Other Outage Activities

Refueling/Other Outage Sample (IP Section 03.01) (1 Sample)

(1) The inspectors evaluated refueling outage 1R22 activities from March 4, 2022 through April 19, 2022

71111.22 - Surveillance Testing

The inspectors evaluated the following surveillance testing activities to verify system operability and/or functionality:

Surveillance Tests (other) (IP Section 03.01) (6 Samples)

(1) Containment spray pump 2 quarterly test during the week ending January 15, 2022
(2) Demineralizer filter 1-1 change during the week ending February 12, 2022
(3) Auxiliary feedwater pump 1 quarterly test during the week ending February 26, 2022
(4) Turbine overspeed trip test during the week ending March 5, 2022
(5) Safety features actuation system integrated testing during the week ending March 26, 2022
(6) Local leak rate testing of penetration 102, electrical penetration PCC5V during the week ending March 12, 2022

Inservice Testing (IP Section 03.01) (1 Sample)

(1) Main steam safety valve testing during the week ending March 5, 2022

Containment Isolation Valve Testing (IP Section 03.01) (1 Sample)

(1) Local leak rate testing of penetration 34, containment vessel purge outlet line during the week ending April 2,

RADIATION SAFETY

71124.01 - Radiological Hazard Assessment and Exposure Controls

Radiological Hazard Assessment (IP Section 03.01) (1 Sample)

(1) The inspectors evaluated how the licensee identifies the magnitude and extent of radiation levels and the concentrations and quantities of radioactive materials and how the licensee assesses radiological hazards

Instructions to Workers (IP Section 03.02) (1 Sample)

(1) The inspectors evaluated how the licensee instructs workers on plant-related radiological hazards and the radiation protection requirements intended to protect workers from those hazards

Contamination and Radioactive Material Control (IP Section 03.03) (2 Samples)

The inspectors observed/evaluated the following licensee processes for monitoring and controlling contamination and radioactive material:

(1) Licensee surveys of workers and potentially contaminated material leaving the radiologically controlled area (RCA) at the contractors access facility control point during the Unit 1 refueling outage
(2) Licensee surveys of workers and potentially contaminated material leaving the RCA at the main control point during the Unit 1 refueling outage

Radiological Hazards Control and Work Coverage (IP Section 03.04) (3 Samples)

The inspectors evaluated the licensee's control of radiological hazards for the following radiological work:

(1) Movement of reactor head / plenum / core barrel and associated preparation
(2) Incore cutting / cask transfer / post incore cutting tank decontamination
(3) Installation / removal of once through steam generator nozzle dams and foreign material covers High Radiation Area and Very High Radiation Area Controls (IP Section 03.05) (2 Samples)

The inspectors evaluated licensee controls of the following High Radiation Areas and Very High Radiation Areas:

(1) Locked high radiation area barricade surrounding the Unit 1 incore tank
(2) Locked high radiation area postings and locks on the steam generator manway shield door Radiation Worker Performance and Radiation Protection Technician Proficiency (IP Section 03.06) (1 Sample)
(1) The inspectors evaluated radiation worker and radiation protection technician performance as it pertains to radiation protection requirements.

71124.03 - In-Plant Airborne Radioactivity Control and Mitigation

Temporary Ventilation Systems (IP Section 03.02) (1 Sample)

The inspectors evaluated the configuration of the following temporary ventilation systems:

(1) Temporary high efficiency particulate air [filter] (HEPA) unit supporting the stud cleaning tent

INSPECTION RESULTS

No findings were identified.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

On April 28, 2022, the inspectors presented the integrated inspection results to Mr. T. Brown, Site Vice President, and other members of the licensee staff.

On March 18, 2022, the inspectors presented the radiation protection inspection results to Mr. T. Brown, Site Vice President, and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

DB-OP-06331

Freeze Protection and Electrical Heat Trace

DB-OP-06913

Seasonal Plant Preparation Checklist

DB-OPS-0011

Protected Equipment Posting

NOP-WM-2002

Seasonal Readiness Process

71111.01

Procedures

RA-EP-02870

Emergency Plan Off-Normal Occurrence

DB-OP-06012

Decay Heat and Low-Pressure Injection System Operating

Procedure

71111.04

Procedures

DB-OP-06261

Service Water System Operating Procedure

2019-05984

PI 20436 Over Ranged

Corrective Action

Documents

21-08257

EDG Room 2 Vent Fan Recirc Supply Damper Not Fully

Open with Hydro-Motor De-Energized

PFP-AB-319

Diesel Generator 1-2 Room, Rooms 319 and 318A,

Fire Area J

PFP-CB-214

Core Flooding Tank Area, Room 214, Fire Area D

PFP-CB-215

Let Down Coolers Area, Room 215, Fire Area D

PFP-CB-216

Steam Generator West D Ring Area, Room 216, Fire Area D

PFP-CB-218

Steam Generator East D Ring Area, Room 218, Fire Area D

PFP-CB-317

Containment Air Cooler Area, Room 317 and 317A, Fire Area

D

PFP-CB-410

East Elevation 603' and Valve Room Elevation 636', Rooms

410 and 508, Fire Area D

PFP-CB-A208

Southwest Penetration Area of Annulus Space Elevations

585' and 603', Partial Room 127W, Fire Area AB

PFP-CB-A236H

East and Southwest Penetration Areas at Elevations 585' and

603', Partial Rooms 127W and 127W, Fire Area A and AB

PFP-CB-A236L

East Penetration Area of Annulus Space Elevations 585' and

603', Partial room 127E, Fire Area A

PFP-CB-EL565

North Area 565' Elevation, Rooms 213, 217 and Normal

Sump Area, Fire Area D

71111.05

Fire Plans

PFP-CB-EL603

Fuel Transfer Pool and North and West 603' Elevation

Rooms 219, 407 and 410A, Fire Area D

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Miscellaneous

DB-M-20220305-

Annulus Down-Post from lHRA to RA

03/05/2022

2019-04383

Multiple SFAS Channel 4 Bistables Tripped High Out of Band

Corrective Action

Documents

22-01148

SFAS Bistable Difficult to Remove

2/15/2022

DB-MI-03118

Response Time Test of 59AISP2003 Containment Pressure

SFAS Channel 4

Procedures

DB-MI-05032

Performance/Post Maintenance Test of

LAMBDA/PENTAS/ACOPIAN/NJE Power Supplies

71111.12

Work Orders

200762599

Containment Pressure High SFAS Channel 4

2/15/2022

Corrective Action

Documents

22-02550

Begin RCS Drain to Lowered Inventory

03/23/2022

Miscellaneous

IR22 Shutdown Defense In-Depth Report

71111.13

Procedures

NOP-OP-1007

Risk Management

22-01703

Snubber SNC283 Discovered with no Oil in the Reservoir

03/05/2022

22-01780

MS100 Limit Switch Issue

03/07/2022

22-01936

1R22 Main Transformer Winding Shield Ground Accessibility

03/09/2022

22-02186

1R22 Main Transformer X1 Identification of Broken B Phase

Winding Shield Ground

04/13/2022

22-02585

DH Pump 2 Gland Plate Nut Found Loose

04/22/2022

Corrective Action

Documents

22-03165

Decay Heat Pump 2 - Oil Leak at Outboard Pump Bearing

04/10/2022

71111.15

Drawings

80C435-C

Section A-A Typical Section Across Cooling Tower Ring

Footing

04/03/1984

20-01384

SFAS Channel 4 Reactor Coolant Pressure Bistables

Tripping Early

Corrective Action

Documents

20-07535

SFAS RC Pressure Lo Trip BA 404 Bistable Tripped Early

Miscellaneous

DB-PF-03008

PMT 200822941

03/31/2022

DB-MI-03114

Channel Functional Test/Calibration of 59A-ISP2003

Containment Pressure Input to SFAS Channel 4

DB-MI-05032

Performance/Post Maintenance Test of

LAMBDA/PENTAS/ACOPIAN/NJE Power Supplies

DB-MI-09072

SFAS Documentation for Module Testing

DB-PF-03007

LLRT

71111.19

Procedures

DB-SP-03444

SFRCS Channel 1 Trip of MS100 and MS101

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

DB-SP-03445

SFRCS Channel 2 Trip of MS100 and MS101

200809036

EDG 2 184-Day Test

01/18/2022

Work Orders

200809831

EDG 2 Monthly Test

2/19/2021

ATL-2022-0311-

ATA-02

Provide Copy of Reactor Undervessel Inspection

04/08/2022

71111.20

Corrective Action

Documents

ATL-2022-0311-

ATA-03

Provide Copy of Reactor Head Inspection

04/06/2022

Miscellaneous

DB-PF-03008

PMT 200822941

03/31/2022

DB-PF-03001

Main Steam Safety Valve Setpoint Test

DB-PF-03007

LLRT

DB-SC-03121

SFAS Train 2 Integrated Response Time Test

Procedures

DB-SP-03338

Containment Spray Train 2 Quarterly Pump and Valve Test

200756129

Integrated SFAS Act Channel 2 Test

03/03/2020

200761833

CAC Unit 2 Monthly Test

06/07/2021

200762597

Containment Pressure High SFAS Channel 2 Test

01/25/2022

200789025

Main Turbine Stop Valves

09/17/2021

200789026

Main turbine Control Valves

09/17/2021

200789027

Main Turbine CIV Test

09/17/2021

200798159

CTMT Press SFAS Chanel 3 R/T Test

2/09/2021

200800405

Emergency Feedwater Pump Quarterly Test

09/03/2021

200804747

Emergency Ventilation System Train 2 Refueling Interval

SFAS Drawdown

11/26/2021

200809663

CS9 Forward Flow Test

01/12/2022

200809664

CS 1531 Stroke Test FA Norm

200809665

Containment Spray Pump 2 Quarterly

200809985

CC1338 Stroke Test

2/10/2022

200810110

Train 2 Stroke Valve Strokes Test

2/15/2021

200811153

RC LP 1 PR SFAS Channel 3 R/T Test

2/02/2019

200822233

Stroke Time Refuel Coast Down Test

03/08/2022

200822470

Integrated SFAS ACT Channel 2 Test

03/16/2022

200822471

Integrated SFAS Act Channel 2 Test

03/16/2022

200822473

HP2A/2B Discharge Valve Test

03/17/2022

71111.22

Work Orders

200822572

Main Turbine Overspeed Trip

03/04/2022

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

200828471

SFAS O/ALL R/T Calculation Maintenance Test

05/13/2021

200844948

MB8630 SP17B3 MSSV Test

03/02/2022

200844949

BM8644 SP17A9 MSSV Test

03/02/2022

200844951

BM8053 SP17B7 MSSV Test

03/02/2022

200844952

BM8632 SP17B1 MSSV Test

03/02/2022

200844953

BM8635 SP17B8 MSSV Test

03/02/2022

200844954

BM8640 SP17A6 MSSV Test

03/02/2022

200844955

BM8643 SP17B2 MSSV Test

03/02/2022

200844956

BM8645 SP17A1 MSSV Test

03/02/2022

200856618

SFAS O/ALL R/T Calculation Maintenance Test

2/10/2021

200860045

Main Steam Line 2 Code Safety

2/21/2022

200871109

SFAS Channel 3 BWST Level LO Output Module

01/05/2022

CR-2022-01874

Personnel Contamination Event (Action Level 2)

03/08/2022

CR-2022-01929

Personal Contamination Event - Level 3 PCE

03/09/2022

Corrective Action

Documents

CR-2022-02060

Positive Whole-Body Count on S/G Platform Worker

03/12/2022

CR-2022-02249

RWP 122-5114 Task 1 Needs Hold Point Revision

03/15/2022

Corrective Action

Documents

Resulting from

Inspection

CR-2022-02294

Vendor Sealand Containers Were Not Locked

03/16/2022

DB-HP-01702

Transfer, Handling, and Storage of Radioactive Material

Procedures

NOP-OP-4702

Air Sampling and Analysis

Radiation

Surveys

DB-M-20220315-

Core Barrel Lift for 10 Year ISI

03/15/2022

2-5105

Movement of Reactor Head / Plenum / Core Barrel and

Associated Preparation

2-5114

Incore Cutting / Cask Transfer / Post Incore Cutting Tank

Decontamination

2-5114

Incore Cutting / Cask Transfer / Post Incore Cutting Tank

Decontamination

71124.01

Radiation Work

Permits (RWPs)

2-5301

Installation / Removal of Once Through Steam Generator

Nozzle Dams and Foreign Material Covers

71152A

Corrective Action

Documents

22-00382

Fuel Handling Rollup Door - West Damage from Truck

01/18/2022

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

22-00880

Main Feed Pump 1 Integrated Control System Controller

Abnormal Indication

2/05/2022

22-00881

Auxiliary Boiler Failed to Fire

2/05/2022

22-00883

Heater Drain Pump 1 Tripped during Downpower and was

Found Rotating Backward

2/05/2022

22-00893

MPF 1 did Not Transfer from ICS to MDT-20 Control

2/06/2022

22-00900

Feedwater Transient during Rapid Shutdown

2/06/2022

22-00903

Letdown Pressure Spike After Initial Restoration

2/06/2022

71152S

Corrective Action

Documents

22-00908

Unable to Match Incoming and Running Volts to Sync Main

Generator to the Grid

2/06/2022