IR 05000346/2022011
| ML23004A217 | |
| Person / Time | |
|---|---|
| Site: | Davis Besse |
| Issue date: | 01/05/2023 |
| From: | Richard Skokowski NRC/RGN-III/DORS/EB2 |
| To: | Tony Brown Energy Harbor Nuclear Corp |
| References | |
| IR 2022011 | |
| Download: ML23004A217 (1) | |
Text
SUBJECT:
DAVIS-BESSE NUCLEAR POWER STATION - TRIENNIAL FIRE PROTECTION INSPECTION REPORT 05000346/2022011
Dear Terry Brown:
On November 22, 2022, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Davis-Besse Nuclear Power Station and discussed the results of this inspection with you and other members of your staff. The results of this inspection are documented in the enclosed report.
No findings or violations of more than minor significance were identified during this inspection.
This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.
Sincerely, Richard A. Skokowski, Chief Engineering Branch 2 Division of Operating Reactor Safety Docket No. 05000346 License No. NPF-3
Enclosure:
As stated
Inspection Report
Docket Number:
05000346
License Number:
Report Number:
Enterprise Identifier:
I-2022-011-0036
Licensee:
Energy Harbor Nuclear Corp.
Facility:
Davis-Besse Nuclear Power Station
Location:
Oak Harbor, OH
Inspection Dates:
October 03, 2022 to November 22, 2022
Inspectors:
K. Barclay, Senior Reactor Inspector
M. Domke, Reactor Inspector
B. Jose, Senior Reactor Inspector
Approved By:
Richard A. Skokowski, Chief
Engineering Branch 2
Division of Operating Reactor Safety
SUMMARY
The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a triennial fire protection inspection at Davis-Besse Nuclear Power Station, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors.
Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.
List of Findings and Violations
No findings or violations of more than minor significance were identified.
Additional Tracking Items
Type Issue Number Title Report Section Status URI 05000346/2022011-01 Multiple NFPA 805 Non-Power Operation Transition Issues 71111.21N.05 Open URI 05000346/2021050-07 Potential High Emergency Diesel Generator Field Currents When Adding Manual Loads 71111.21N.05 Closed
INSPECTION SCOPES
Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.
REACTOR SAFETY
71111.21N.05 - Fire Protection Team Inspection (FPTI) Structures, Systems, and Components (SSCs) Credited for Fire Prevention, Detection, Suppression, or Post-Fire Safe Shutdown Review (IP Section 03.01)
The inspectors verified that components and/or systems will function as required to support the credited functions stated for each sample. Additional inspection considerations are located in the fire hazards analysis (FHA) or safe shutdown analysis (SSA).
- (1) Fire Zone 237, AFW Pump 1-1 Room, Fire Compartment E-01, Fire Detectors, Dampers, and Suppression Systems
- (2) Auxiliary Feedwater (AFW) Pump 1-1, for Post-Fire Safe Shutdown Review
- (3) Fire Pumps and Associated Hydraulic Calculation from SSCs Credited for Fire Prevention, Detection, Suppression Perspective
Fire Protection Program Administrative Controls (IP Section 03.02) (2 Samples)
The inspectors verified that the selected control or process is implemented in accordance with the licensees current licensing basis. If applicable, ensure that the licensees Fire Protection Program (FPP) contains adequate procedures to implement the selected administrative control. Verify that the selected administrative control meets the requirements of all committed industry standards.
- (1) Combustible Control Program
- (2) National Fire Protection Association (NFPA) 805 Monitoring Program
Fire Protection Program Changes/Modifications (IP Section 03.03) (2 Samples)
The inspectors verified the following:
a.
Changes to the approved FPP do not constitute an adverse effect on the ability to safely shutdown.
b.
The adequacy of the design modification, if applicable.
c.
Assumptions and performance capability stated in the SSA have not been degraded through changes or modifications.
d.
The FPP documents, such as the Updated Final Safety Analysis Report, fire protection report, FHA, and SSA were updated consistent with the FPP or design change.
e.
Post-fire Safe Shutdown (SSD) operating procedures, such as abnormal operating procedures, affected by the modification were updated.
- (1) FPPCE 22-001, Replacement Valves for Obsolete Fire Protection United Brass Model 45S
- (2) FPPCE 22-003, Replacement of TPCW Pump Motors MP7-1 and MP7-3
INSPECTION RESULTS
Unresolved Item (Open)
Multiple NFPA 805 Non-Power Operation Transition Issues URI 05000346/2022011-01 71111.21 N.05
Description:
During the Fire Protection Team Inspection (FPTI), the inspectors identified multiple issues associated with the licensees implementation of their National Fire Protection Association (NFPA) 805 Non-Power Operation (NPO) program.
A review of the licensees NFPA 805 license amendment request (ADAMS Accession Number ML1530A314) and associated supplement (ADAMS Accession Number ML16351A330), the inspectors found the licensee's statement that they would revise plant procedures to incorporate the insights, strategies, and analysis recommended or documented in their NPO Modes Transition Report and add the necessary procedure steps to ensure that key safety functions (KSFs) are achieved and maintained. The inspectors found that the licensee attempted to implement software controls instead of robust procedures and did not incorporate the insights, strategies, and analysis from their NPO Modes Transition Report into their plant procedures. Additionally, the inspectors found that the licensee did not add the necessary procedure steps to ensure that KSFs were achieved and maintained.
The licensees fire risk software was intended to prohibit hot work permits in fire compartments that contained pinch points during outage high risk evolutions (HREs). A pinch point is a fire area or compartment where a single fire could cause a loss of all success paths for a specific shutdown KSF. The software was found to be missing at least 10 fire compartments that should have been flagged as containing a pinch point. Some of the missing fire compartments contained multiple KSF pinch points including one compartment that contained 3 KSFs (Decay Heat Removal, Inventory Control, and Support/Electrical). These missing fire compartments were unprotected during the 2022 refueling outage HRE. An outage review found that only one fire compartment potentially had hot work conducted during the HRE time frame.
The inspectors found that the licensee did not have procedures for implementing all the necessary NFPA 805 NPO features within their fire risk software but relied on informal notes. The licensees informal notes did not specify that all pinch points needed to be protected during HREs. During the 2022 refueling outage HRE, the licensee only selected Inventory Control for hot work permit prevention; however, the decay heat removal, reactivity and support/electrical KSFs should have also been selected. This software implementation error led to four additional compartments being unprotected.
The licensees Fire Hazards Analysis Report, which is also their fire protection program design basis document, contained a Non-Power Operations (NPO) Modes Compliance Summery for each fire area (compartment). The NPO Modes Compliance Summary template stated, in part, that each compartment summary will contain any associated pinch points in the fire compartment and any features and/or controls that provide reasonable assurance that the fuel will be maintained in a safe and stable configuration The inspectors found that the NPO Modes Compliance Summary was inaccurate for all fire compartments that contained a pinch point at Davis-Besse. Specifically, all 46 pinch-point fire compartments contained the following summary, The potential effects of a fire occurring during NPO modes in this fire compartment were reviewed. This review was conducted using the methodology as described in Calculation ARS-DB-11-003. This area does not have any associated pinch points. The lack of failures resulting in a pinch point provides reasonable assurance the fuel will be maintained in a safe and stable configuration. Therefore, the NFPA 805 performance goal for NPO is satisfied.
Davis-Besse Facility Operating License Condition 2.C.(4), Fire Protection, stated, in part, that the licensee shall implement the items listed in Attachment S, Table S-2, Implementation Items, to the FENOC letter dated November 20, 2018, within 2 years following issuance of the license amendment.
S, Table S-2, Implementation Items, found in FENOC letter dated November 20, 2018 (ADAMS Accession Number ML18324A677), contained item DB-1908, Revise Procedures and Conduct Training to Implement NPO Requirements for NFPA 805, and item DB-2049, Develop the DBNPS NFPA 805 Design Basis Document.
The inspectors were concerned that the licensees overall implementation of their NFPA 805 NPO program was not consistent with their license amendment request and associated supplements.
Planned Closure Actions: The inspectors need to consult with the Office of Nuclear Reactor Regulation (NRR) to determine if these issues represent a failure to complete an NFPA 805 transition license condition or other traditional enforcement violation. Additionally, the inspectors need to determine if the differences in implementation would have changed the Agencys conclusion on approving the NFPA 805 license amendment request.
Licensee Actions: There are no immediate licensee actions needed for this unresolved issue. As the inspectors work with NRR, additional questions may develop that will be communicated to the licensee.
Corrective Action References:
CR-2022-07442: 2022 FP Inspection - FHAR Contains Incorrect NPO Compliance Summary CR-2022-07489: 2022 FP Inspection - Fire Protection Expert Software Issue CR-2022-07930: 2022 FP Inspection - Implementation of NPO Does Not Account for All Key Safety Functions URI Potential High Emergency Diesel Generator Field Currents When Adding Manual Loads URI 05000346/2021050-07 71111.21N.
Description:
(Closed) URI 05000346/2021050-07 Potential High Emergency Diesel Generator Field Currents When Adding Manual Loads During the special inspection related to multiple Emergency Diesel Generator (EDG) failures that took place from July 2019 to June 2021, as well as a reactor trip with multiple complicating equipment issues, the inspectors identified an Unresolved Item (URI)05000346/2021050-07 Potential High Emergency Diesel Generator Field Currents When Adding Manual Loads.
On June 24, 2021, while testing the Division 1 EDG, the licensee observed that the EDG output voltage was almost 10 percent above the nominal value. The licensee found that the internal circuit of the RA-70 microprocessor-based reference unit had failed. The RA-70 provides a resistance reference value to the automatic voltage regulator, and it had failed to its high limit setpoint. The licensee repaired the EDG, returned it to service, and performed several assessments to determine if the high voltage condition would have prevented the EDG from performing its safety function and assessed the effects of the high voltage condition on the operation of loads connected to the EDG.
The Team independently reviewed the evaluation and found that the conclusions associated with the downstream EDG loads were reasonable. However, the Team also found that the evaluation did not completely address the effects of adding manual loads to the EDG after automatic load sequencing, and the potential increase in generator exciter current levels.
The Teams concern was that the increased generator exciter currents could cause an exciter component failure and prevent proper operation of the EDG. The licensee subsequently had their contractor (MPR Associates) revise the evaluation to address the concern associated with high generator exciter currents. However, the evaluation was not completed before the conclusion of the special inspection. As a result, the Team was required to document this issue as an Unresolved Item.
The licensee provided the updated high voltage assessment; MPR Associates Report 0200-0213-RPT-001, Revision 3 to the Team on October 11, 2021. The NRC Region 3 inspectors reviewed the report and solicited a peer review by NRC Head Quarters electrical engineering branch. After reviewing the MPR report in detail, both NRC Head Quarters team and the Region 3 team agreed with the MPR report conclusions that potential increase in exciter current while adding manual loads to the EDG after automatic load sequencing, will not damage the exciter components and prevent the EDG from performing its safety function. The NRC inspectors did not identify any violations of more than minor significance. Therefore, this URI is closed.
Corrective Action Reference(s):
CR 2021-04913, EDG Overvoltage During Monthly Run
EXIT MEETINGS AND DEBRIEFS
The inspectors verified no proprietary information was retained or documented in this report.
On November 22, 2022, the inspectors presented the triennial fire protection inspection results to Terry Brown, Site Vice President and other members of the licensee staff.
DOCUMENTS REVIEWED
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
71111.21N.05
Calculations
ARS-DB-11-003
Davis-Besse Non-Power Operational (NPO) Modes
Transition Report
71111.21N.05
Calculations
ARS-DB-13-071
Davis-Besse General Variances from Deterministic
Requirements (VFDR) Report
71111.21N.05
Calculations
ARS-DB-13-078
Recovery Actions for Transition Report Attachment G
71111.21N.05
Calculations
ARS-DB-15-085
Fire Protection Safe Shutdown NFPA 805 Recovery Action
Feasibility Study
71111.21N.05
Calculations
ARS-DB-17-112
Fire Risk Evaluation of No. 2 Auxiliary Feedwater Pump
Room (F-01)
71111.21N.05
Calculations
ARS-DB-19-114
Davis-Besse Fire Protection Safe Shutdown Recovery
Action Report
71111.21N.05
Calculations
C-EE-002.01-011
Low Voltage Coordination Calculation
71111.21N.05
Calculations
C-FP-013.10-018
Davis-Besse Power Station - NFPA 805 Safe Shutdown,
Non-Power Operation, and Fire PRA Cable Selection
Calculation
& A02
71111.21N.05
Calculations
C-FP-013.10-020
Davis-Besse Nuclear Power Station - NUREG / CR-6850
Task 9 - Detailed Circuit Failure Analysis
71111.21N.05
Calculations
C-FP-013.10-022
Detailed Fire Modeling - Fire Compartment F-01
71111.21N.05
Calculations
C-FP-013.10-045
Fire Compartment E-01, No. 1 Auxiliary Feedwater Pump
Room
71111.21N.05
Calculations
C-NSA-064.02-
2
Davis-Besse Appendix R Overheating Summary Report
71111.21N.05
Calculations
C-NSA-064.02-
033
Davis-Besse Appendix R Overcooling Summary Report
& A01
71111.21N.05
Calculations
FEM-021-01
Turbine Building Elevation 603 Sprinkler System
71111.21N.05
Calculations
FEM-021-02
Turbine Building Elevation 603 Sprinkler System
71111.21N.05
Calculations
PRA-DB1-17-021
PRA Input to Fire Risk Evaluation for Compartment E-01
71111.21N.05
Corrective Action
Documents
2005-05472
Fire Protection 5 Year Flow Test Results do not Meet
Acceptance Criteria
2/30/2005
71111.21N.05
Corrective Action
Documents
2008-40704
Fire Protection 5 Year Flow Test Results do not Meet
Acceptable Range for C Value
06/21/2008
71111.21N.05
Corrective Action
2014-12504
Fire Protection: 5-Year Flow Test Results do not Meet
08/01/2014
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
Documents
Acceptable Range for C-Value
71111.21N.05
Corrective Action
Documents
20-03744
MS5889A Steam Admission to Auxiliary Feed Pump Turbine
- 1 Valve Dust Boot Separated
04/27/2020
71111.21N.05
Corrective Action
Documents
20-04512
Auxiliary Feed Water Pump 1, PSL106D Failed to Close
MS106, MS106A
05/24/2020
71111.21N.05
Corrective Action
Documents
21-00610
Service Water (SW) 1382, Supply to Auxiliary Feed Water
Pump (AFP) #1, Stroke Time Outside of Expected Range
01/31/2021
71111.21N.05
Corrective Action
Documents
22-02204
Indications on Welding Around Auxiliary Feed Water Pump
Trip (AFPT) #2 Valve Seat
03/15/2022
71111.21N.05
Corrective Action
Documents
22-02209
Indications on Welding Around AFPT #1 Valve Seat
03/15/2022
71111.21N.05
Corrective Action
Documents
22-02236
AFPT 1 Governor DB-ICS38B: Crank Pivot Pin Boss
Extends Out of Fulcrum Support Preventing Jam Nut
Contact
03/15/2022
71111.21N.05
Corrective Action
Documents
22-05577
Missed Surveillance FP4023-018
08/15/2022
71111.21N.05
Corrective Action
Documents
22-05675
Fire Protection 5-year Flow Test Results do not Meet
Acceptable Range for C Value
07/21/2022
71111.21N.05
Corrective Action
Documents
22-05857
22 Fire Protection Team Inspection Self-Assessment -
Performance Monitoring Program
08/26/2022
71111.21N.05
Corrective Action
Documents
22-07575
North Underground Fire Protection Loop Pipe Rupture
10/09/2022
71111.21N.05
Corrective Action
Documents
22-12602
DB-FP-04023 Attachment 25 - Barriers Need Moved to
45
10/12/2022
71111.21N.05
Corrective Action
Documents
Resulting from
Inspection
22-07442
22 Fire Protection Inspection (FPI) - Fire Hazards
Analysis Report (FHAR) Contains Incorrect Non Power
Operations (NPO) Compliance Summary
10/04/2022
71111.21N.05
Corrective Action
Documents
Resulting from
Inspection
22-07489
22 NRC FPI - Fire Protection Expert Software Issue
10/06/2022
71111.21N.05
Corrective Action
Documents
22-07499
22 NRC Fire Protection Inspection - Fire Protection Piping
Corrosion and Coating Degradation
10/06/2022
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
Resulting from
Inspection
71111.21N.05
Corrective Action
Documents
Resulting from
Inspection
22-07920
22 NRC Fire Protection Inspection: Inaccurate
Information Provided in Response to NRC Question
10/19/2022
71111.21N.05
Corrective Action
Documents
Resulting from
Inspection
22-07930
22 NRC FPI - Implementation of NPO does not Account
for All Key Safety Functions
10/19/2022
71111.21N.05
Drawings
E-44B Sheet 14B
Elementary Wiring Diagram Feed Water System Auxiliary
Feed Water Pump (AFP) Discharge to Steam Generator
71111.21N.05
Drawings
M-0006D
Auxiliary Feedwater System
71111.21N.05
Drawings
M-0007B
Piping & Instrument Diagram Steam Generator Secondary
System
71111.21N.05
Drawings
M-309AQ-00004-
0001
Installation Drawing Modulating Valve Models 87J-001 &
71111.21N.05
Engineering
Evaluations
200-0213-RPT-
001
Evaluation of High Emergency Diesel Generator 1-1 Voltage
at Davis-Besse
71111.21N.05
Engineering
Evaluations
ARS-DB-13-071
Davis-Besse General VFDR Report
71111.21N.05
Engineering
Evaluations
ARS-DB-17-111
Fire Risk Evaluation of No. 1 Auxiliary Feedwater Pump
Room (E-01)
71111.21N.05
Engineering
Evaluations
ARS-DB-17-112
Fire Risk Evaluation of No. 2 Auxiliary Feedwater Pump
Room (F-01)
71111.21N.05
Miscellaneous
Fire Hazard Analysis Report
03/31/2021
71111.21N.05
Miscellaneous
Davis-Besse Nuclear Power Station NFPA 805 Nuclear
Safety Capability Assessment Report
71111.21N.05
Miscellaneous
Davis-Besse 1R22-1: Contingency Plan for Reactor Coolant
System (RCS) Drain Below Flange Level and Operation
Below 80 Inches Above the RCS Hot Leg Centerline
03/07/2022
71111.21N.05
Miscellaneous
Davis-Besse 1R21-1: Contingency Plan for RCS Drain
Below Flange Level and Operation Below 80 Inches Above
the RCS Hot Leg Centerline
2/11/2020
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
71111.21N.05
Miscellaneous
ARS-DB-13-071
Davis-Besse General VFDR Report
71111.21N.05
Miscellaneous
ATL-2021-0118-
ATA-23
DB-1908: NPO Implementation Plan
2/25/2021
71111.21N.05
Miscellaneous
BOP-VT-16-124
Visual Test (VT)-1 of Internal Surfaces: P14-1 Lube Oil
Cooler
04/25/2016
71111.21N.05
Miscellaneous
LRAMR-M06
Aging Management Review of the Auxiliary Feedwater and
Condensate Storage Systems
71111.21N.05
Miscellaneous
OPS-JPM-130
Non-Licensed Operator (NLO), Reactor Operator (RO),
Senior Reactor Operator (SRO) - Actions for a Serious
Station Fire, Area F
11/11/2006
71111.21N.05
Procedures
DB-FP-00007
Control of Transient Combustibles
71111.21N.05
Procedures
DB-FP-00018
Control of Ignition Sources
71111.21N.05
Procedures
DB-FP-04035
Year Flow Test
71111.21N.05
Procedures
DB-OP-02501
Serious Station Fire
24, 26 & 28
71111.21N.05
Procedures
DB-OP-02519
Serious Control Room Fire
& 28
71111.21N.05
Procedures
DB-OP-02529
Fire Procedure
71111.21N.05
Procedures
DB-OP-02802
Serious Station Fire - Generic Train 2 Affected
71111.21N.05
Procedures
DBBP-OPS-1113
Control of Time Sensitive Operator Actions
71111.21N.05
Procedures
LRPD-05
2.11
Aging Management Program Evaluation Results -One Time
Inspection Program
71111.21N.05
Procedures
LRPD-05
2.8a
Aging Management Program Evaluation Results -Fire Water
Program
71111.21N.05
Procedures
LRPD-05
2.8b
Aging Management Program Evaluation Results -Fire
Protection Program
71111.21N.05
Procedures
NG-DB-00117
Shutdown Defense in Depth Assessment
71111.21N.05
Procedures
NG-DB-00302
71111.21N.05
Procedures
NOBP-OM-2031
Outage Management Scheduling Process
71111.21N.05
Procedures
NOBP-OP-1113
Control of Time Sensitive Operator Actions
71111.21N.05
Procedures
NOP-OP-1005
Shutdown Defense in Depth
71111.21N.05
Procedures
NOP-OP-1007
Risk Management
71111.21N.05
Self-Assessments ATL-2018-2226-
ATA-141
22 Fire Protection Self Assessment
08/10/2022
71111.21N.05
Work Orders
200759717
FP4035-001 04.000 5 Year Flow Test
07/21/2022
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
71111.21N.05
Work Orders
200761805
FP4023-03104.000 Attachment 8 Barrier Visual Inspection
Month
10/03/2021
71111.21N.05
Work Orders
200775095
FP4023-018 04.000 Attachment 25 Barrier Visual Inspection
Month
06/28/2022
71111.21N.05
Work Orders
200785600
FP4036-001 04.000 Fire Door 18 Month Inspection
07/23/2021
71111.21N.05
Work Orders
200800008
FP4049-001 05.000 P5-2 Diesel Fire Pump Test
07/21/2022
71111.21N.05
Work Orders
200809818
FP4047-002 05.000 P5-2 Diesel Fire Pump Test
01/19/2022
71111.21N.05
Work Orders
200810087
FP4048-003 04.5.1 P5-1 Electric Fire Pump Lube Oil
Sample
2/04/2021
71111.21N.05
Work Orders
200810300
FP4048-002 P5-1 Electric Fire Pump Local
05/22/2022
71111.21N.05
Work Orders
200810301
FP4050-001 04.000 P5-1 Electric Fire Pump Flow Test
09/24/2021
71111.21N.05
Work Orders
200816116
Functional Location DB-T81 Fire Water Storage Tank TK 1-
04/10/2022
71111.21N.05
Work Orders
200828720
FP4048-004 04.001 P5-1 Electric Fire Pump 15 Minimum
Run
07/14/2022
71111.21N.05
Work Orders
200828735
FP4048-001 04.002 P5-1 Electric Fire Pump Remote
09/06/2022
71111.21N.05
Work Orders
200830264
FP4048-003 04.5.1 P5-1 Electric Fire Pump Lube Oil
Sample
08/13/2022
71111.21N.05
Work Orders
200831519
FP4047-002 05.000 P5-2 Diesel Fire Pump Test
08/31/2022