05000410/LER-2023-001, Supplement to LER 2023-001-00, Automatic Reactor Scram on Low Level Due to Partial Loss of Feedwater

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Supplement to LER 2023-001-00, Automatic Reactor Scram on Low Level Due to Partial Loss of Feedwater
ML24060A053
Person / Time
Site: Nine Mile Point Constellation icon.png
Issue date: 01/30/2024
From: Crawford C
Constellation Energy Generation
To:
Document Control Desk, Office of Nuclear Reactor Regulation
References
NMP2L2867 LER 2023-001-01
Download: ML24060A053 (1)


LER-2023-001, Supplement to LER 2023-001-00, Automatic Reactor Scram on Low Level Due to Partial Loss of Feedwater
Event date:
Report date:
4102023001R00 - NRC Website

text

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_ ~-:. , *'-~1---{i, , -,,,,*,,,,, _ ,,,19 ~-,)_*, <:,,;",",* . _, * -~~,~~~~,-~__:_:_ _ 10 CFR 50.73 NMP2L2867 January 30, 2024

U. S. Nuclear Regulatory Commission ATTN: Document Control Desk Washington, DC 20555-0001

Nine Mile Point Nuclear Station, Unit 2 Renewed Facility Operating License No. NPF-69 Docket No. 50-41 O

Subject:

Supplement to NMP2 Licensee Event Report 2023-001, Automatic Reactor Scram on Low Level Due to Partial Loss of Feedwater

In accordance with the reporting requirements contained in 10 CFR 50.73(a){2)(iv)(A), please find enclosed Supplement to NMP2 Licensee Event Report (LER) 2023-001, Automatic Reactor Scram on Low Level Due to Partial Loss of Feedwater.

There are no regulatory commitments contained in this letter.

Should you have any questions regarding the information in this submittal, please contact Brandon Shultz, Site Regulatory Assurance Manager, at (315) 349-7012.

Respectfully,

Carl Crawford Plant Manager, Nine Mile Point Nuclear Station

CC/MLR

Enclosure:

Supplement to NMP2 Licensee Event Report 2023-001, Automatic Reactor Scram on Low Level Due to Partial Loss of Feedwater

cc: NRC Regional Administrator, Region I NRC Resident Inspector NRC Project Manager Enclosure

Supplement to NMP2 Licensee Event Report 2023-001, Automatic Reactor Scram on Low Level Due to Partial Loss of Feedwater Nine Mile Point Nuclear Station, Unit 2

Renewed Facility Operating License No. NPF-69 "!I" FORM 366 il.s. NUCLEAR REGULA TORr.cJMMISSION APPROVED BY 0MB: NO. 3150-0104 EXPIRES: 03/31/2024

ltup1-2O23) .* Esbmaled burden per response to comply wI1l1 *lh1s mandatoiy collecton request 80 hours Reported lessons

                                                                                          *                                                                                                                                                                                                                                                                                                               ~      R)                                                                                                                                                                                                                   learned   are       incorporated    into  the licensing process     and               fed back                  to     industry     Send          comments                      regarding burden LICENSEE                EVENT                     REPORT              (L                      *                                                                                                                                                                                                                            . estimate lo        the    FOIA,          Library,          and_                      lnformabon                            Collecbons                Branch                    (T-6          A10M),         U.                     S.          Nuclear          Regulatory CommIssIon,                         Washington,                DC     20555-0001, or       by                email to     lnfocollects Resource@nrc            gov,         and               the 0MB  re\\llewer
                                ,-                                                           (See    Page           2  for required number                        of digits/characters for          e~ch         b~ock)                                                                                                                                                                  at. 0MB     Office of, Information             and               Regulatory       Affairs, (3150-0104), Attn* Desk Officer for the Nuclear    Regulatory
          ..... *'                                                (See    NUREG-1O22,                      R     3  for    nstruction             and              guidance                     fotcom'                         letmg this form                                                                                                                           Comm1ss1on,                   .725    17th Street NW,             Wasrington,            DC     20503,  email. mra            submssion@ombeop.gov                                              The    NRC    may httn://www.nrc                        oov/read!I                      a-rm/doc-coltections/nurec                                                s/str 1ff/sr1O22/r3/)                                                                                                                                                  not      conduct                 or    sponsor,           and           a      person        1s              ot required requesbng        or requiring the colleclon d1splto respond      to,  a      collection 0MB conlrol number    of mformabon                             unless the document 1ys    a  currently valid Facility Name                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     rgj                         050                                                                              2. Dockit Number                                                                                                                                                                                                                                                       3. Page ------+""""""---~~                                                                                                                                                                              ~""!"""---""l""'!!~------1 1_

Nine Mile Point Unit 2 I 052 410 1 OF 4.

 ~T~e                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           * /                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         .
  • supplement to LER 2023-001-00, Automati9/ ~eactor Scram on Low Level Due to Partral Loss of Feedwater
                                                                                                          .                                                                                                                                   *                                                                                                                                                                                                                                     . I       ..
5. Event Date 6. LER Number/ 7. Report Date 8. Other Facilities Involved Sequential / Revision Month Day Year Facility Name Docket Number Month Day Year . Year ' Number , No. 050

I 01 01 30 2024 Facility Name Docket Number 09 02 2023 2023 * - 001 t - 052 1 *

9. _Operatinq Mode * ' Mode 1 Power Operation 1
  • 10. Power Level 100%
11. This Report is Submitted Pursuant to the Requirements of 10 CFR §: (Check all that apply) 0 20.2203(a)(2)(vi) 50.73(a)(2)(ii)(A)
  • D 50.73(a)(2)(viii)(A) D 73.1200(a) 20.2201(0) D 20.2203(a)(3)(i) 50.36(c)(1)(i)(A) 50. 73(a)(2)_(ii)(B) D 50.73(a)(2)(viii)(B) 0 73.1200(b) 20.2201.(d} D 20.2203(a)(3}(ii) 50.36(c)(1.)(ii)(A) D 50.73(a)(2)(iii) D 50.73(a)(2)(ix)(A) D 73.1200(c)

D 20.220Jta><1> D 20.2203(a)(4} D 50.36(c)(2) [8l 50.73(a)(2)(iv)(A)

  • 50.73(a)(2)(X) 73.1200(d)

D 20.2203(a)(2)(i) 0 50.46(a)(3}(ilf D 50.73(a)(2)_(v)(A) D 73.1200(e) D 20.2203(a)(2l(ii) 0-21.2(c) _50.69(g) D 50.73(a)(2)(v)(B) . D 73.77(a)(1) 73.1200(f) D 20.2203(a)(2)(iii) . 50. 73(a)(2)(i)(A) D 50.73(a)(2)(v)(C)  : :D 73.77(a)(2)(i) D n.1ioo(g) 0 20.2203(ai{2)(iv) . 50. 73(~)(2)(i)(B) 50.73(a)(2)(v)(D) D .n:77(a)(2)(ii) 0 73.1200(h) D 20.2203(a)(2)(v) 50.73(a)(2)(i)(C) D 50.73(a)(2)(vil) D OTHER (Specify here, in abstract, or NRG 366A).

12. Licensee Contact for this LER Licensee Contact Phone Number (Include area code).

Brandon Shultz; Site Regulatory Assurance Manager * (315) 349-7012.

13. Complete One Line for each Component_ Failure Described in_ this Report
  • Cause* System Component Manufacturer Reportable to IRIS ~ Cause System* Component Manufacturer Reportable to IRIS
  • B SJ LCV CCI Y tj
14. Supplemental Report Expected Month Day Year
15. Expected Submission Date 0 No D Yes (If yes, complete 15. Expected-Submiss_ion Date) .
16. Abstract (Umlt to 1326 spaces, Le, approximately 13 single-spaced typewritten lines)

On:912/2023 at 0632 EDT, with Nine Mile Point Nuclear Station operating at 100% power, a Feedwater transient occurred resulting in a Reactor Protection Syster:n (RPS) :Automatic Reactor Scram on Low Level (Level 3, 159.3"). Following the scram,* reactor water _level dropped below Level 2 (108.8") resulting in a Group 2 Recirc Sample System Isolation, Group 3 Traversing lncore Probe (TIP) Isolation Valve lsqlation, Group 6 and 7 Reactor Water Cleanup Isolation, and Group 9 Containment Purge Isolations. * * *

  • All control rods inserted as expected. High Pressure Core Spray and Reactor Core Isolation Cooling (RCIC) initiated and injected as expected. Emergency Core Cooling Systems (ECCS) and RClC were secured and normal reactor pressure and level control was established for hot shutdown.

This event is reportable in accordance with 10 CFR 50.73(a)(2)(iv)(A). NRC FORM 366A U.S. NUCLEAR REGULATORY COMMISSION APPROVED_ J:3)' 0MB: NO. 3150-0104 EXPIRES: 03/3_1/2024 (10.--01-2023) . . . . . ~ . Estimated burden per response to complY, with t~i~ rr!ln'datory collection: request: 80 hours. Reported *

            ..                                                        11*cq1/4..,                                                                                                                                                                        '              '                                                                                                                                                                                                                                                                                                                                               .                       " lessons learned are    incorporated  into l~eHcensing 'process*and   fed back               to jndustry. Send       comments
*\\ LICENSEE EVENT-REPORT (LER) regarding burden estimate to the FOIA,:tibrary, and Information Collections Branch (T-6 A 10M), U. S.

Nuclear  : *13egulatory . Commission, Washington,- DC 20555-0001, or by email to

                \\.. ..... }                        . .                                              J                              CONTINUATION                                       SHE:ET            *       .                                                            lnfocollects.Resourc'e@nc.gov, and               the 0MB  reviewer at:  0MB  Office of  lnform*ation and               Regulatory
                                                                                                                                                                                                                                                                           -Washington,                      DC         20503             email* oira_submission@omb.eop.gov.                                             The          NRC          may                             not              conduct                           or Affairs, (3150-0104)i.;Attn Desk Officer for the Nuclear Regulatory     Commission,           725  17th Street NW, (See NUREG-1022,              R   3 for instruction and                guidance                   for completing    this form                                                                                                                                          sponsor,           and              a     person         is 'not      required to  respond       to,    a    collection of information unless  the document
  • nttp://www.nrc.gov reading-rm/doc-collections/n uregs/staff/sr1022/r3D requesting or requiring the collection displays a currently valid 0MB control number.
1. FACILITY NAME .. 2. DOCKET NUMBER 3. LER NUMBER 050 YEAR SEQUENTIAL REV NUM!:IE~
  • NO.

Nine Mile Point Unit 2 :052 410 2023 - 001 -

  • 01

NARRATIVE

THE ENERGY INDUSTRY IDENTIFICATION SYSTEM (EIIS) COMPONENT FUNCTION IDENTIFIED AND .SYSTEM NAME OF EACH COMPONENT OR SYSTEM REFERRED TO IN THIS LER ARE ENCLOSED:WITHIN [BRACKETS]

I. DESCRIPTION OF EVENT

A. PRE.:Ev'ENT PLANT CONDITIONS:

Prior to the event, NMP2 was in Mode 1 (Power Operation)* at_ 100% power.

8. EVENT:*

On ~/2/2023 at 0632 EDT, with Nine _Mile. Point Nuclear Station operating at 100% po_wer, a Feedwater [SJ] transient

  • occurred resulting in an RPS AutomatiG ReaGtor Scram on. Low L~yel (Level 3, 159.3"). :Following the Scram,: reactor water level qrcipped below t,.ow Low Level (Level 2, _ 108.8") resulting in a Group 2 Recirc Sample System Isolation [AD];

Group 3 T:IP* Isolation Valve ls9Ja~ion, Group 6 and 7 Reactor Water Clearit,11,i Isolation [CE], aod Group 9 Containmen_t Purge Isolations [BB]. * * * * * * *

  • All contr9( rqds' inserted as expeGte'd. High Pressure Core Spray [BG] and Reactor Core l~olatipn Cooling [BN] JnitiaJed and injected:as expected. ECG~ _$ystems and RCIC wer.e secured and n.ormal reactor pressure and level control was .*

established for hpt sh_u_tdpwn. * * * * * * * * * * * * * *  : * * *

  • This event is reportable in accorda1:1ce with 10 CFR 50.7;3(a)(2)(iv)(A) .
  . t_                   INOPERABLE.SYSTEMS,           STRUCTURES,                                          OR    COMPONENTS     THAT   CONTRIBUTED                          TO THE    EVENT:                         -

None.

,     D.               :DATES AND APPROXIMATE           TIMES:QF MAJOR     occ~~ENCES                                           AND    OPERATOR        ACTION~:

The dc1tes, tirnes, major occurrences, and oj:>e~ator c1ctions for this ev~nt are as follows.:

  • September 2, 2023:  :

0632-Asudden reduction in* Feedwater flow causes level lowering to Low ~evel (Level 3, 159.), resultfng in an RPS Automatic Reactox Sq:~m.

0632- Shortly following the scram, Low* Low Level (Level 2, 108.8") is reached, resulting in Group 2, *3, 6, 7; 8, and 9 isolations. Recirculating Pumps trip, and High Pressure Core Spray (HPCS)- and Reactor Core lsolation*cooling (RCIC) automatically initiate.... * . * .

NRG FORM 366A (1.0-01-2023) Page of~ NRC FORM 366A U.S. NUCLEAR REGULATORY COMMISSION APPROVED BY 0MB: NO. 3150-0104

  • EXPIRES: Q3/31/2024 (10;-01-2!)23) Estimated burden per response to *comply with !his mandatory collection request: 80 hours. Reported lessons learned are incorporated into the licensing process and fed back to Industry. Send comments LICENSEE EVENT REPORT (LER) :regarding burden estimate to the FOIA;Library, and Information Collections Branch (T-6 A10M), U.S.

Nuclear Regulatory*. Commission, Washington*,

  • DC 20555-0001, or by email lo CONTINUA ilON SHEET lnfocolllts.Resource@nrc.gov, and the 0MB reviewer a[: .OMB Office of Information anil Regulatory Affairs, ( 150-0104), Attn: Desk Ol)icer for the Nuclear Regulatory Commission, 725 17th Street NW, (See NUR G-1022, R.3 for instruction and guidance for completing this form*
  • Washin on, DC 20503; email: oira_submission@omb.eop.gov. The . NRG may not conduct or
            . http:/1                                   .nrc.qov/readiilg-rm/doc-collections/nuregs/staff/sr1O22/r30 .
  • sponsor, and a person is 'not required to respond to, a collection of information unless !he document requesting or requiring the collecbon displays a currently valid 0MB control number. . *
1. FACILITY NAME Ii 050
  • 2. DOCKET NUMBER 3. LER NUMBER YEAR
  • SEQUENTIAL 'REV
                                                                                                                                                                                                                                                                                                                       -NUMBER:                                                                                                                                         NO.*
.Nine.Mile Point Unit 2                                                                                                                                                                                                                                                                                                         052 '4:10                                                                                                                                                                                                                                                                                                                                                                                                    2023                                                                                                                                                                         001                                                                                                                                                                                                                                 01

.. NARRATIVE

  • E. METHOD OF DISCOVERY: .. .

This event was self-rev.ealed when RPS Automatic Scram signal was received on Low Level (Level 3, 159")::

F: :SAFETY SYSTEM RESPONSES:

All safety syste!'flsresponded per design ..

II. CAUS:E OF THE EVENT

 . : The   direct cause                        of the Feedwater     transient was                  due           to  stem-plug separation               of the 2FWS*L        V1             bB,               Level Control    Valve* Feedwater      Flow   H,   which       resulted loss of flow from. :the .'B'  Feedwater         line. The     B Feedwater
 . Level Control      Valve           .was                dis.assembled for insp*ection to.determine if stem-to-,plug separation                was                  the caus*e           of .
  . the instantaneous                                       loss of Feedwaterflow.                 It was                        observed-~h~t the plug wa~                     ncflonger               connected                                          to  the stem,*
  • with the-last three threads on the stem having been visibly damaged. Discovery also noted the tab.lock washer was n*ot bent: up on the stem collar and the anti-rotation pin was absent from the tab washer. The investigatJ6i,
  • confirmed the tab lock, washer bend was not performed *at the vendor facility prior to *installation. PowerLabs
  • failure analysis concluded the anti.:.rotation pin was ccirrecHy *installed on *the tab lock washer. The bulk of the stem threags we.re* intact, su~jgesting the plug hac;j unthreaded frol'n the stem. Remriarits of the Teflon balance seal assembly we,re located on the top su_rface. of the plug: **

Ill. ANALYSIS OF THE EVENT

The scram did not have any impact to the health or safety of:the public. All safety systems responded per design. * * * ** * * ***

Failure analysis*of the ' sterri and plug did not identify any adverse co*nditi.ons from manufacturing that would

  • h1;3ve caused this i~sue. The obser.vati,or:t of the locking t_ab:not being bent up t:<;> the flat of the. s.~em.is not causal because the tack welds between the stem and lock washer were intact. The failure analysis confirmed

.. the anti-rotation pin was originally in~talled. This is based on analysis of the pin weld and corresponding we'i1r marks on the inner di~rr,eter of the pll,1g where the pin is contained. In this case, it appears fatigue propagation

  • was associated with low cycle and high *relative loading which is caused from hydraulic instabilities within the
  • valve due tq balance seal failure: Severe degradation of the Teflon balance seal allowec:f high-pressure fluid to travel past the* seal and across the stem-to-plug cohnectioo interface, resulting in the pin *shearing from the tab lock washer. The anti-rotation pin is nof designed to protrude up through the lock washer, therefor~ there is risk of iriadequatl? engagement betvve,eri the pin and \\al;:> lock washer that .could weaken the structural inte,grity of the design. This would provide minimal engagement between the pir-, and tab lock washer.increasing
      !?Usceptibility to_        mechanicai                               failure: In            addition,.the.fackweld        associated.with  the tab            lock   washer                 pin hole was
further investigated* under the scanning electron micro$cope. Examination of the fracture surface revealed a dimple structure indicative of an overload condition. In addition, beach marks were id_entified which are.
  • indicative of a progr~ssive failure mechanism, like .fatigue. Tt,e root cause of ~FWS-LVt0B stE;im to disk
 . separation             event  is attributed to   marg_inal             design of the stem  and                         plug connection                                                provided by                    the vendor.

NRC FORM 366A (10,.01-2023) Page_3_ of NRC FORM 366A . U.S. NUCLEAR REGULATORY COMMISSION APPROVED BY 0MB: NO. 3150-0104

  • EXPIRES: 03/31/2024 . .. , ..

(10;-01-2Q_23f ** . ... -

                                                                                                                                                                                                                                                                                                                         . Estimated burden                 per respons*e to *comply       with this mandatol)'.            collection request: 80   hours.        Reported
                                ~a>"Rllt,Ot,~#
  • lessons learned are incorporated into the licensing process and fed back to industry. Send comments
                           ,~-                                                                     \\.                            . LICENSEE       EVENT                   REPORT           (LER)                                                                                                                          :regarding burden               estimate to   the FOl(Library, and                Information          Collections Branch              (T-6 A10M), U.S    .

Nuclear Regulatory* Commission, Washington,. DC 20555-0001, or by email to

          .                                                   ,                                                                                        I                                                                                                                                                 CONTINUATION                             SHEET                                                                  ~ lnfocollects.Resource@nrc.gov, and               the 0MB  reviewe'r at'    0MB   Office of Information          and              Regulati
                               ,'3/4-,,*****~Q                                        *         *                                                                     ..                                                                                                                            *                                                                                  *
  • Affairs, (3150-0104), Attn: Desk Officer for the Nuclear Regulatory Commission, 725 17th Street N ,
          . (See  NUREG-1022,                    R.3   for in*struction and                 guidance                    for completing       this for                                                                                                                                                                     Washington,                         DC          20503;        email:      oira_submission@omb.eop.gov.                                              The          NRG          may                              not              conduct                            or
                      . http://www.nrc.gov/reading-rm/doc-collections/nuregs/staff/sr1                                     ~22/r3D                                                                                                                                                                                        sponsor,            and              a      person       Is   not        required io respond         to,    a     collection of information  unless  the docum                             nt requesting or   requiring .                                                                                                                                                                                                                                                                                                                                  . the collection displays a  currently valid 0MB control   number.                                                                                                                              .
1. FACILITY NAME 2. DOCKET NUMBER 3. LER NUMBER 050
  • YEAR SEQUENTIAL REV
  • NUIVIBER' NO.

Nirie Mile Point Unit 2 * ... 052 2023 *- 001 - 01

NARRATIVE

IV.  :

  • CORRECTIVE ACTION,S A'* ACTION TAKEN.TO RETURN AFFECTED SYSTEMs:to PRE-EVENT NORMAL STATUS:.

The station completed repairs:to the 2FWS*LV108, Level Control Valve Feedwater Flow 8. Additionally, a Lost Parts Evaluation was.completed for the identified foreign material in the FW system. * * * ...

  • 8 .* ACTION TAKEN'dR.PLANNED TO PREVENT OCClJR'F~ENCE:-
  • An engineering charige-(ECP-23-000326) was developed. in the*,interim to add welds between the tab lock
washer <ind plug to provide. ac;Jde!d*protection for a future* stem/plug separation.:The station plans:to in.st.all a ..

separation.

  • revised (integral/single *
  • piece) _valve anti-rotation de~ign which eliminates * * * * * * ** the potential for stem-t.o-plug ....

V. ADDITIONAL INFORMATION . - . '

2FWS*LV108; Level Control Valve Feedwater Flow 8. s.* PREVIOUS LERs on SIMILAR EVENTS:

     .. Npne*
  • NRG FORM 366A (10:01-2023) Page_4_ of ___ 4_

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