ML20069P779
| ML20069P779 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 10/26/1989 |
| From: | TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC) |
| To: | |
| Shared Package | |
| ML20069P777 | List: |
| References | |
| FOIA-90-54, FOIA-90-A-18 NQA-3.09-11, NUDOCS 9101100386 | |
| Download: ML20069P779 (108) | |
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DOCUMENT CHANGE NOTICE (DCM)
DCN No. 1 Page .L. of .L.
Effective Date 10/26/89
- 1. Procedur$ Humber NOA 3.09-11.03Rev.1 Change Proposed By QIer Fiennetree
Title:
- Receiving Inspection II. The following change / revision is recommended,
- s. Description of proposed change (s) See care 2 of 2 for oroppdchances.
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- b. Justification for change (s) Clarification
- c. List other documents / commitments affected by change (s) None III. Training Requirements and Methodology:
e -
( Yes /No / Yes No Manager QA Manager QC Roer.+ -e n n. '
Lnr-1 Pirrimua J % .Lrt_.*3 J '
- 1. Self Study 2. Classroom Study 3. Other Time Required for Training ,o mA M Quality Servius Mai agerhe.,) I /A ,[. A i b /C, Dats 9/pn/ser 1 V '
IV. Remarks :sta,F a r,n/;uk/r 1,, O A _ *3 M/
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1% ,mr A Reu,r,$ % entlLI r.,een. V / Q D i e Level III: _ _
Date 9-20-89 CPEASMESection'XICoordibtor: YA Date
' (Concurrence) .
Affected Section Manager: N/A Date (Concurre )
l Responsible etion Manager: Date 2 0rd Director, Quality Assurance: a.
_Date/d/c,/ft A1.03/02 i/88 '
9101100386 900829 PDR FOIA DAUMAN90-A-1B PDR
ATTAclMDif 8.4 plajor Changes from Previous Revision (Rev. 0 Updated to Rev.1)
Change No. Section No. Description of. Chante I
1- 6.14.1 Added additional requirements for . inspections pertaining to Stock Action Request (s),
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I HQA 3.09 11.03 Re :
MG 2 51989 Page: 8.B 1 of 1
ATTACHKDfT 4.A NCR TAG AND CONDITIONAL RELEASE TACS O
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NCR
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REMOVE WITH'OUT QC -
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RELEASE
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CON 0mONAL RELEASE 00200 NQA 3.09 11.03 Rev.:
oace: hu6 2 51989 Page: 8.A 1 of 1 l
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, DOCUKENT CHANGE M3TICE Fage 2 of 2 DCN e 1
- 11. a. Description of preposed change (s):
- 1) Revise References 3.1 and 3.3 to read as follows:
3.1 STA 608 ' Control of Measuring and Test Equipment" 3.3 NQA 3.09 9.02 " Inspection Reports / Inspection Plans'
- 2) Delete Note after paragraph 6.2.1.
- 3) Add new subparagraph 6.2.1.5 to read as follows:
6.2.1.5 Q.C. Receiving shall transmit a copy of all unsatisfactory and satisfactory Quality Assurance required RIR/RR to the Procurement Quality Assuranca Manager.
- 4) Add new subpaiagraph 6.2.1.6 to read as follows:
6.2.1.6 Q.C. Receiving Lavol il/III shall complete a final
' review of Inspection Reports associated with
! Verification Plans in accordance with Reference 3.3.
- 5) ' Ace Hote to paragraph 6.8.2 to read as follovs:
Note: Prior to releasing the item (s) Q.C. shall verify i
that the itea(s) match the item description on the RIR copy in the Q.C. Receiving files, i
- 6) Delete paragraph 6.12.2.1.L and renumber paragraph l 6.12. 2.1.M to 6.12. 2.1.L.
- 7) Revise Figure 7.7 " Receiving Guidelines for Diesel Puel 011', as follows:
a) Delete paragraph D.
b) Revise alphabetical order of remaining paragraphs.
c) Revise Unit 1 to Unit 2 for Tank Spin numbers designated as CP2 in new paragraph F.
d) Revise new paragraph C to read as follows:
G. Attach test results furnished by the site Chemistry Department to the RIR/RR.
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ru Et.EcTRtc cENtRATINo DIVISION ,#g 8 MUCLEAR ENGINEERING AND OPERATIONS PROCEDURE NEO 3,05 REPORTING AND CONTROL OF NONCONFORMANCES QUALITY-R bLA l tu -
FOR s
INF u mon s .
s, I du. I Y h,Y REVISION: / 9 \ h S ISSUE DATE: 06/23/89-EFFECTIVE DATE: 06/26/89 CONCURRENCE: k Director} e APPROVED: 4 //
4 Exe[ut)4e VicFPpI(s NucketrEngineering%nf, and Operations l
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NUCLEAR ENGINEERIWC AND OPERATIGIS PROCEDURE l -
NEO 3.05 -
REPORTING AND CONTROL OF NONCONFORMANCES 1.0 PURPOSE The purpose of this procedure is to establish the responsi!ilities and requirements for the reporting and control of nonconformances at Comanche Peak Steam Electric Station (CPSES). .tover level procedures will be required to implemene this procedure.
2.0 APPLICABILITY 2.1 This procedure applies to Texas Utilities - Cenerating Division Nuclear Engineering and Operations (NEO) Croup and organir.ations providing support to the NEO Group.
2.2 This procedure is applicable to nonconformances on quality related items.
2.3 Nonconformances identified by contractors shall be controlled in accordance with this procedure unless othervi.se approved by 'It)
Electric.
2.4 Affected organizations vill assure that documents affected by this procedure (i.e., lower-level implementing procedures, plans, and policies) are developed / revised appropriately.
2.5 Nonconformance Reports (NCRs) shall not be processed as a design change document upon receipt of an Operating License for the unit affected by the NCR.
2.6 NCRs shall address hardware problems. Programmatic or procedural (paperwork) problems will be documented in accordance with Reference 3.4.
3.0 REFERENCES
'3.1 ~ NEO 2,09 - Consolidated Open Items Tracking Program.
3.2 NEO 3.01 - Corrective Action.
3.3 NEO 3.02 - Conditional Release.
3.4 NEO 3.06 Reporting and Control of Deficiencies.
3.5 NEO 9.01 Evaluation and Reporting of Adverse Conditions Under 10CFR21 and 10CFR50.55(e).
HEO 3.05 Rev.: 9 Date: 06/23/89 l Page: 1 of 17 l
x a 4 4.10 Originatina Organization . -
The organization to which the person initiating the NCE is assigned (e.g. . Construction Management, Quality Assurance, Engineering, Construction Contractor, Engineering Contractor, Nuclear Operations, acc.).
I 4.11 NCR Approval Authority
/{
Those organizations assigned the responsibility of approving or invalidating Nonconformance Reporta (NCRs).
4.11.1 ASME Section III Croup (ASME III). NCRs that effect ASKE Section III Items as indicated in Block 10 of the NCR form shall be approved by Brown in Root ASME Quality Engineering except as specified by 6.2.1.1.
4.11.2 Operations Vork Control Center (WCC). NCRs that affect items under the jurisdiction of Operations shall be approved by WCC.
4.11.3 ality Assurance. Approval authority for NCRs not under the jurisdiction of ASME 111 or WCC.
4.12 Responsible Organfration The TU Electric organization (e.g. , Construction Management or Nuclear Operations) or contractor who has been assigned the authority and responsibility to disposition Nonconformance Reports as "Revork' or " Scrap' followed by a replacement action for the affected items.
4.13 Invalid The deteruination that no engineering requirement has been violated.
5.0 RESPONSIBILITIES 5.1 Senior Vice Presidant The Senior Vice President is responsible to ensure that policies, programs, or procedures, as required, are issued to implement the following responsibilities and requirements of this procedure:
5.1.1 Initiate NCRs for nonconformances identified by Engineering 6 Construction personnel.
5.1.2 Provide dispositions for NCRJ, as required.
5.1.3 Provide engineering basis for technical acceptability of NCRs dispositioned as "Use As Is" or " Repair'.
NEO 3.05 Rev.: 9 Date: 06/23/89 Page: 3 of 17 l 1
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5.3.1 Initiate NCEP for nonconformances identiff W by Nuclear F.ngineering personnel. 1:
5.3.2 Review Ncts initiated on items that are not under the b
custody of Nuclear Operations for validity.
5.3.3 Review HCRs to determine if a Corrective Action Requese (CAR) is required in accordance with NEO 3.01, "Corractive Action" (Reference 3.2) .
5.3.4 hrify and inspect the implementation of NCR dispositions, as required.
5.3.5 Conduct post review on NCRs for completeness and accuracy of documentation.
5.3.6 Perform periodic NCR trend analyses.
5.3.7 Implement assigned NCR dispositions.
5.3.8 Review and approve dispositions provided for invalidating NCRs.
5.3.9 Maintain this procedure current.
6.0 INSTRUCTIONS
( Refer to Figure 7.1 which provides instructions for completing blocks on the NCR form. provided as Figure 7.2, referenced throughout this procedure.
6.1 Ceneral Requirements 6.1.1 An NCR shall be initiated in accordance with Section 6.2 when the following conditions are met:
- a. A potentially nonconforming condition is identified and an approved method is not provided in the work, inspection or test procedures or program to document the condition; or
,b. A potentially nonconforming condition has been I
identified and documented in accordance with g/ h approved procedures or programs (e.g.,
Inspection Reports, Work Orders or Test Deficiency Reports) and the identified co,dition cannot be corrected (reworked, scrapped or have E(g subsequently become acceptable in osordance with (p
generic Engineering documents, e.g.,
specifications, general drawing notes and typical bgiy details) to comply with existing engineering requirements in accordance with approved procedures.
NEO 3.05 Rev.: 9 Date: 06/23/89 Page: 5 of 17
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. J 6.1.9.1: A written justification for invalidating the 3RR shall be provided in the space for disposittee d details (Block 15) . This disposition shall be signed by the NCR Approval Authority in the
" disposition submitted by" block (Block 17), and
.the original NCR forwarded via PC to QA.
6.1.9.2 QA shall review the justification for invalidating an NCR. QA concurrence with the justification shall be signified in the disposition approval block (Block 18). If QA does not concur, additional . justification shall h be obtained from the NCR Approval Authority or the IK1 revised to reinstate the NCE.
6.1.9.3 NCRs having adequate justification for invalidation and approved by QA shall be closed in accordance with 6.6.1 and a copy forwarded to the originator. This includes NCRs dispositioned "Use As Is" this is not a nonconforming condition.
6.1.10 When a reported nonconforming condition is determined to be Ln conformance with engineering requirements after approval of the condition, as indicated by Block 13, the NCR shall be dispositioned "Use As-Is* by Engineering and processed in accordance with 6.3.1 In this case, an engineering basis for technical r:_ceptability need not be provided; however, a complete expt. nation regarding why the condition is conforming shall be provided.
6.1.11 Technical corrections (6.1.13 for administrative corrections) to an NCR shall- be lined through once, dated and initialed by the individual making the correction.-
Entries shall not be erased, obliterated, or covered by-
" white out" or other means. Approval of these corrections shall be as follows:
6.1.11.1 Loirections made to infonaation contained in Blocks 1 through 11 after approval, as indicated in Block 13, but prior to approval of the disposition, shall be initialed and dated by the b
appropriate NCR Approval Authority or an NCR revision shall be prepared in accordance with
- 6. 1. 12.
' y NEO 3,05 Rev.: 9 Date: 06/23/89 Page: 7 of 17
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- 2. Submittal of the original WCR to the approprince organization for disposition
- 4. Submittal of a copy of the NCR to the Licensing Compliance Manager for initial potential safety significanca review.
NOTE To facilitate post review of revised NCR4, information addressing cause of the revision should be annotated in Block 20 of the NCR Form.
6.1.12.2 If the revision alters the disposition block (Block 15) after approval of the disposition as indicated in Block 18, the individual initiating the revision shall:
a) Compiece Blocks 1 through 10 verbatim to the previous revision, and enter current revision number in Block 11.
If Blocks 1 through 10 require correction (s), make necessary corrections in accordance with 6.1.12.1.
b) Enter the previous NCR number and revision as a "Related Document" in Block 5.
c) Print or sign name (legibly), and date Block 12.
d) Complete approved block (Block 13) by entering a statement similar to: see previous revision for approval, e) Submit the original of the revised NCR to PC to obtain a revision number and to initiate the following:
- 1. NCR Log update
- 2. Submittal of the original NCR to the appropriate organization for disposition l
NEO 3.05 Rev.: 9
. Date: 06/23/89 Page: 9 of 17
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- 6.1.14 If it is determined that a menconformig condition, documenterd en a valid IBCE (except ASNR III) can be reworked / scrapped in accordance with an existing program (i.e.. Berk Ord2r, Room Area Punchlist (RAF)), the NCR may be closed by initiating the appropriate document.
6.1.14.1 Enter the (n11owing statement la the remarks / comment :ection of the NCR (Block 20) *this condition is being documented and reworked in accordance with . . . ' and provide the work document number.
6.1.14.2 Documents generated to allow t'ae closure of the NCR shall reference thJ MCR number, o
6.1.14.3 \
The for post NCRreview.
shall then be forwarded to QA ,
l 6.2 NCR Initiation l 6.2.1 When an NCR is required to be initiated, as described by 6.1.1, the originator and/or Originating Organization shall complete blocks 1 through 12, obtaining the MCE number from PC and forward the NCR to the appropriate NCR Approval Authority.
6.2.1.1 NCRs t. hat affect ASME Section III items as i indicated b~ block 10, except WCRs issued by Engineering for Design Defielencies, shall be '
forwarded to Brown & Root ASME Quality .
Engineering for approval.
6.2.1.2 NCRs that affect items under Nuclear Operations jurisdiction shall be forwarded to the Work Control Center for approval.
1 6.2.1.3 Other NCRs shall be forvarded to Quality l
l-Assurance for approval.
l EE Assistance with determining the appropriate NCR Approval Authority may be obtained from the Work Control Center.
6.2.2 The NCR Approval Authority shall:
- i. 6.2.2.1 Review the NCR for accuracy completeness and l validity, approve the NCR, if valid, and sign /date block 13. If NCR is invalid, process in accordat.e with 6.1.9.
NEO 3.05 Rev.: 9 Date: 06/23/89 Page: 11 of 17 l
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6.3.2 Upon receipt of an um copy which hoe boom elepositioned
' as 4ewest* er ? Scrap".by the Responsible Organiaaties.
Engineering shall: .-
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6.3.2.1 Det4rmine if the condition has neverse effect.* on safe operations, as defined by NE0 9.4L.
- tvaluation and taporting of Adverse Condittees Urvf+r 10CFR21 and 10CF350. 55(e)" (Reference 3.5),
- sd the conclusion in block 219f the NCR j, sign, and date in the space provided.
6.3.2.2 Forw.*d the NCR copy to Quality Assurance for reconciliation with the original NCR upon closure as described by 6.6.1, 6.3.3 Upon origination or receipt of an Mct requiring disposition, Engineering shall review the nonconforslag condition to determine the appropriate disposition.
6.3.3.1 Provide the appropriate disposition and complete blocks 15 through 18:
a) If the NCR is dispositioned " Repair
- or :
"Use as Is', ensure that the engineering basis for technica1' acceptability is provided, b) If the NCR 1a dispasitioned en ' Repair *,
ensure that additional Quality Assurance requirements, if any, are specified.
NOTE The above requirements may be provided on the NCR or reference applicable design change ,
documents.
6.3.3.2 Determine if the condition has adverse effects on safe operations, as defined by NEO 9.01,
' Evaluation and Reporting of Adverse Conditione Under-10CTR21 and 10CHt50.55(e)" (Reference 3.5),
record the conclusion in block 21, sign, and date in the space provided.
4 6.3.3.3 If the disposition is 'Reverk' or " Scrap *, -
process the original NCR .s follows:
a)_ 'HCRs that affect ASME Section III items, as l:
indicated by block 10, shall be forwarded via l' PC to Brown 6i Root ASME Quality Engineering for further processing as described in 6.3.4.
- t, NEO 3.05 Rev.: 9 l Date: 06/23/89 Page: 13 of 17
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6.3.4.1 Assure that MME QA program requireewnts related .
to nonconforming conditions and/or reports are complied .
with prior to future procassing, 6.3.4.2 If the NCR. is dispositioned 'Use As-It', retain the NCR for closure in accordance with 6.6.1.
6.3.4.3 If the NCR is disposition *d 'Rawork', ' Scrap
- or
' Repair', process as described in 6.4.1.
6.4 NCR Implementation 6.4.1 Upon approval of a NCR d'.spositioned as ' Rework', " Scrap",
or ' Repair", the responsible organization shall ensure the generation of work documents end proper implementation of the disposition.
6.5 NCR Verification Inspection 6.5.1 *Ihe NCE shall be presented to Quality Assurance for verification / inspection of the NCR disposition. Upon satisfactory verificatiorvinspection, Quality Assurance shall remove NCR tage, and Condir.ional Release tags, if applied, and sign /date block 19. Inspection documents, as required, shall be attached or referenced on the NCR.
6.5.2 If the rework / repair is unacceptable, the reperformance of f
work within the scope of the NCR disposition is acceptable provided that neither the original work performed nor the reperformance of work will alter the item such that the
' Conditions / Details" of the NCR are no longer accurate.
This determination shall be made by Quality Assurance.
6.5.3 When veld repair is unacceptable, no performance of work shall be attempted unless allowed by the NCR disposition. If additional repair is not allowed by the disposition, a new or revised NCR shall be initiated and a disposition obtained from Engineering prior to performing the additional repair.
6.5.4 If additional unsatisfactory conditions beyond the scope of the original NCR are identified during the inspection / verification process, they shall be addressed in accordance with governing programs.
6.5.5 Quality Assurance shall ensure that all documentation generated as a result of the NCR is attached, or referenced in block 20.
6.5.6 Brown 6 Root Quality Assurance shall process ASME Section III NCRs per 6.5.1 through 6.5.5 of this procedure.
NEO 3.05 Rev.: 9
- . Date: 06/23/89 i Page: 15 of 17 l
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9.0 RECORDS , , ; M11 Vhen completed, th following forms, reports, or otkr documents generated in respon=e to this procedure shall W. disposittored in accordanca with th Records Management Program Manual as directed by'~
NEO 2.13, 'Fanagene it of Nuclear Power Plant Records', and NEO 2.23,,
" Turnover of Tuclear Power Plant Records": ,
Nonconformance Repos es and Attachments Nonconformance Repor: Log l
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NEO 3.05 Rev.: 9 Date: 06/23/89 Page: 17 of 17
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, 1: J, FICURE 7.1
- CENf1tAL INSTRUCTIONS FM INITIA NC AND P1t0 CESSING MCRs BihCK DfTRY NUMBER 11SPON$1112 -
INSTRUCTION INDIVID'IAI./ORCAVIZATION 11.
Obtain a WCR Nuaser anJ/or Revision Nuttwe ORIOINATOR from PC:
(A ORIGINATING
_ EXAMPLE ORGANIZATION NCR 89 0000X Rev Y year sequential number
- 12. Print or sign name (legibly) and enter date of initiation, ORIGINATOR
- 13. Review information in blocks 1 through 12 for NCR APPROVAL b
completeness and accuracy. Determine if NCR is AUTHORITY valid. Sign and date for approval if valid.
- 14. Determine if an En61 ncering disposition is RESPONSIBLE required.
ORCANIZATION
- 15. Enter the disposition and specific action needed
(. to correct the nonconformance. Figure 7.3 may RESPONSIBLE ORGANIZATION be used for continuation, if required. OR ENGINEERING (SEE NOTE 1) 16.a Determine if the NCR will be issued as a design RESPONSIBLE change document.
ORGANIZATION 16.b OR If 'No* is checked in block 16a, determine ENGINEERING if a DCA is required. If 'Yes' is checked in block 16b, enter the DCA number.
NOTE: If a
- Rework" or ' Scrap", disposition is assigned by the Responsible Organization, "No* shall always be indicated in blocks 16a and 16b. If dispositioned by Engineering, they shall make the determination for blocks 16a and 16b.
- 17. Sign and date for submittal of disposition. RESPONSIBLE ORGANIZATION OR ENGINEERING N-NEO 3.05 Rev. 9 Date: 06/23/89 Page: 7.1 2 of 4
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- 1. f.nginee'ing r shall disposition all NCRs when a ' Repair' or *Use.A,s.le*
disposition is needed. _ . , .. . . .. ,)
The Responsible Organization may disposition NCRs as ' Rework' or
' Scrap'. ,
- 2. The appropriate Engineering manager, or designee, shall approve NCRs dispositioned by Engineering personnel.
The appropriate Responsible Organization Kanager, or designes, shall approve NCRs dispositioned by their organizations.
ASME Section III NCRs, except NCRs issued by Engineering for Design Deficiencies, require approval by Brown 6 Root Quality Engineering.
- 3. En6i neering will document conclusion of the potentially safety significant review on the original NCR for those NCRs dispositioned by Engineering and on a copy or original of the NCR for those NCRs dispositioned by others. The NCR copy vill be reconciled with the original NCR by Quality Assurance prior to closure.
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ATTAGMENT 4. A
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MAJOR QiANCES FRONPRF.7!OUS REVISION t . i., i 2 .T (Rev. 8 updated to Rev. 9)
Change _No. Sect!on No._ Comments 1 4.11 Add definition of 'NCR Approval Aut'carity' 2 5.2.6 8.lded V.P. Nuclear Operations responsibility for validating NCRs.
3 5.3.2 Added V.P. Nuclear Engineering responsibility for validating NCRs.
4 6.1.9, 6.1.9.1, Reassigned the responsibility for approving 6.1.9.2, 6.1.11.1, NCRs from the originator's manager to 6.1.11.2, 6.1.12.1(d) the NCR approval authority.
6.2.1, 6.2.2, Figure 7.1 (Step 13) 5 6.1.14 Added provision for the use of work orders and room area punchlists to document nonconfortning condition previously identified on (non ASME 111)
( NCRs.
NEO 3.05 Rev.: 9 Date: 06/23/89 Page: 8. A - 1 of 1
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- ATTAQMElff 4.8
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- 7. Stock 14:
a.
If the NCR has been generated from a Construction Deficiency Report (CDR), check Block 14 "Yes."
- b. If the NCR has been generated from a CM:
o Check Block 14 'Yes' and proceed to Step 9 f f the NCR is being converted by Engineering, o
Leave block 14 blank and forvard to the Paper Flow Croup (PFU) if the NCR is being converted by other than Engineering.
- 8. Continue to process in accordance with NEO 3.05.
r NEO 3.05 Rev.: 9 Date: 06/23/89 Page: 8.8 2 of 2
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uPQ ON g W ELECTRIC NEO QUALITY ASSURANCE DEPARTKENT PROCEDCRE NQA 3,09 11.03 '
- RECEIVING INSPECTION
__/
]) CONTRO I C0\T10 D C0?Y CONTROL fD4C7 r
4 REVISION: 1 ISSUE DATE: August 24, 1989 EFFECTIVE DATE: August 25, 1989 APPROVED:
8-J/ 89
~ NWDISCIPLIM LEVEL III APPROVED: "
4 DIRECf6k,' QUALITY ASSURANCE N
)
NEO QUA1.ITY ASSURANCE DEPARTMDiT PROCEDURA HS 3.09 11.03 RECEIVING INSPECTION 1.0 PURPOSE The purpose of this procedure is to establish the requirements necessary to ensure that material, parts and equipment is receipt inspected and controlled in accordance with the applicable codes, standards, specifications, arrd procurement documents requirements.
2.0 APPLICABILITY 2.1 This procedure is applicable to the Quality control section of the TU Electric NEO Quality Assurance Department.
2.2 Verification plan (s) are required for purchase orders initiated on or after 12/16/88.
3.0 REFERENCES
3.1 STA 608 ' Control of Measuring and Test Equipment
- 3.2 HQA 3.05 ' Reporting and Control of Nonconformances' 3.3 NQA 3.09 9.02 ' Inspection Reports / Inspection Plans' 3.4 3.5 HQA 1.16 2.04 ' Inspection Personnel Certification Prograa' ECE 6.0811 ' Vendor Inspection Check 11st' 3.6 NQA 3.14
- Control of Vendor Activities
- 3.7 mtS 009 ' Receipt, Storage and Issues of Construction Material, Parts and Components" 3.8 Wis 003 ' Issues and Returns
- 3.9 HQA 2.13 ' Quality Assurance Records Program' 3.10 VHS 001 ' Receiving and Inspection of Material, Parts and Components
- 3.11 ANSI N45.2.21972 " Packaging, Snipping, Receiving, Storage and Handling of Items for Nuclear Power Plants
- 3.12 NPP 6.1 ' Transfer of Material, Parts or Components from Construction to Operations Stock" 4.0 DEFINITIONS 4.1 Quality Assurance (QA) Required Items and/or Services i Those items and/or services classified as safety related or affecting safety related structures, systems, materials or l components.
l NQA 3.09 11.03, Rev.1. DCN #1 NQA 3.09-11.03 Rev.: 1 Date: OCT 2 61989 Page: 1 of 19 L .. ._. _ . . . . - - - ---- - - -~ ~ ~
4.2 Procurement Documents Any document used to requisition itans and services (e.g.,
Purchass order (or contract), Requisition on Purchasing Department, Stock Action Request, Qw11ty Assurance Report, Change. order, Vendor inspection checklists, Inspection Reports (IR) and associated checklists initiated to identify requirements for purchase and verify acceptance of an ites).
4.3 Non Safety Related Quality Assurance Requird Items and/or Se rvice s Items and/or services which are required to meet TU Electric commitments to quality attributes outside the requirements of 10 CFR $0, Appendix B.
4,4 Safety Related Those plant features necessary to assure the integrity of the reactor coolant pressure boundary; the capability of safe reactor shutdown and the ability to maintain a. safe shutdovn condition; the capability to prevent or mitigate the consequences of nuclear incidents which could result in the release of radioactivity exceeding the limits as specified in CPSES Safety Analysis Report (SAR).
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,/ 5.0 _R_ES PONS I BI LITIES 5 .1. Manager. Quality Control _
The Manager Quality Control is responsible for the implementation and maintenance of this procedure.
6.0 INSTRUCTIONS 6.1 General 6.1.1 Pe.rsonnel Qualification 6.1 1 $ Inspection personnel shall be certified in accordance with Reference 3.4 6.1.1.2 Detailed discipline type inspection, (e.g.,
electrical, mechanical, etc.) when required by the procurement documents shall be '
performed by discipline certified inspection pe rsonnel.
6,1.1.3 Material transfer and issuance of material may be performed by any. Inspector who is '
currently certified by the T. U. Quality Control Section to perform inspections.
L NQA 3.09 11.03 Rev.: 1 Date:AUG 2 51989 Page: 2 of 19
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Inspections shall be in accordanca with I Section 6.8 for issuance and Section 6.11 for Material Transfer.
6.1.2 Measuring and Test Equipment (K&TE) 6.1.2.1 Measuring and Test Equipment required during receipt inspection shall be maintained in accordance with Reference 3.1.
6.1.2.2 The use of calibrated M6TE shall be documented by entering the M&TE number and calibration due date on the Receiving inspection Teport (RIR), Figure 7.1, or Inspection Report.
6.1.3 Nem . onfo rmanc e s 6.1.3.1 Items which do not conform to the specified requirements shall be (@ocumentedlin accord-ance with Reference 3.2 and noted by refer-ence on the RIR and IR when applicable.
6.1.3.2 Items shall be tagged using an "NCR Tag',
Attachmont 8. A to indicate the items which have unsatisfactory or incomplete receiving inspection.
In the case of radioactive materials, the NCR Tag shall be applied to the door of the radiation protection engineering cage.
NOTE: A NCR Tag may be applied to the bins, boxes or other bulk item containers in lieu of tagging each piece.
6.1.3.3 Vhen practical, nonconforming items anall be placed in a designated hold area until final disposition of the document. If it is not practical.to segregate the item (s) from ready to issue items, the item (s) shall be clearl identified as nonconforming by using ropes,y ribbons, signs or other visible markings.
6.1.4 Contingencies 6.1.4.1 Material / items received with a contingency, shown on Quality Assurance Release form as a "C" (contingency) shall be inspected to the l, requirements in paragraph 6.2. Items which
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NQA 3.09 11.03 Re, ;l AUG 2 5 t)89 Page: 3 of *A9 l
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cannot be satisfactorily resolved shall be documented in accordance with paragraph 6.1.3 Note the reperting document number en the RIR/1R as app!! cable.
6.2 Inspection Rewirements 6.2.1 Ites(s) on purchase orders shall have Verification Plan (s) generated in accordance with Reference 3.3, containing Inspection Report (s) which spec.t.fy tha general and critical characteristics, and acceptanca 7 criteria requirements for source Verification and Receipt Inspection. Inspection results shall be
\ s documented on the inspection report (s) contained in the >
\ s Verification Plan. When documenting partial receipts,
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4 QC Receiving shall make a copy of the original g- T Verification Plan and document as a partial receipt of the items and their acceptability on an 11 continuation sheet.
g (Q A Receivin6 Report number shall be recorded on q the Verification Plan as obtained from the Receiving w' Report number log, p Example: 00001 I
- Sequential Number
(. gs 6. 2.1.1 When required by the Purchase Order, y' Commercial grade item (s) aball be inspected j utilizing the standard Receipt Inspection Verification Plan No. VP 89 Standed.
j 9-7 h
6.2.1.2 Item (s).on purchase orders initiated prior to
\ 12/16/84 shall be inspected to the require-
/ ments of the procurement documenta, general attributts in paragraph 6.2.4 and assure the required documentation is present and acceptable. Inspection results shall be documented on a RIR, Figure 7.1 in accordance with paragraph 6.12, 6.2.1.3 A QA Acceptance Tag shall be coupleted in accordance with parastaph 6.12.2 for Quality Assurance required item (s). When required by the Procurement document a Code C Tag (Figure 7.8) shall be completed in accordance with Paragraph 6.12.2.2. Code C Tag (s) will be used for non safety related Quality Assurance required item (s).
( NQA 3.09 11.03, Rev.1. DCN #1 NQA 3.09 11.03 Rev.: 1 one.: OCT 2 6 1989 Page: 4 of 19
. 4.2.1.3.1 Bulk items being Lesued to satellite warehouses in which no @
Acceptance Tag /'C' Code Tag exista, shall be tagged prior to issuance.
6.2.1.3.2 Prior to tagging, Wateriala Engineering shall be contacted for all itema that require additional research for satorial Q Code.
Engineering shall issue a letter stating the material Q code QC shall reference the letter number in the remarks block of tag and cross reference tag serial number on the letter and file the letter in the QC P.O. file.
6.2.1.3.3 QC Receiving shall attach a copy of all Tag (s) to the Receivin5 Ins pec.
tion package.
NOTE: Subtier vendor shipments are acceptable for Vestinghouse procured items providing documentation complies with the procurement documentA.
?
6.2.1.4 Additionally, when receiving Limitorque Actuators, Battery Hydrometers and Diesel Fuel 011 the receiving inspector shall use the guidelines stated below:
Figure 7.5 Receiving Guidelines for Limitorque Actuators Figure 7.6 Receiving Cuidelines for Battery Hydrometers Figure 7.7 Receiving Guidelines for Diesel Fuel 011 6.2.1.5 Q.C. Receiving shall transmit a copy of all unsatisfactory and satisfactory Quality Assurance required RIR/RR to the Procurement Quality Assurance Managar.
6.2.1.6 Q.C. Receiving level II/III shall complete a final review of Inspection Reports associated with Verification Plans in accordance'with Reference 3.3.
HQA 3.09 11.03, Rev. 1, DCN #1 l
NQA 3.09 11.03 Rev.: 1 Date: OCT 2 6 $89 Page: 5 of 19
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. 4.2.2 the Supplier / Vendor documentation review and acceptance te performed when source inspection is required. A Quality hasurance Release form (QAR) (Figure 7.2, Reference 3.6) accompanying the abipsent is erfdence of this review and acceptance. An Authorization for Shipment (QAA) (Figure 7.3, Reference 3.6) shall accompany shipment to indicate source inspection was valved, or unless otherwise stated in the procurement document as not required. The QAR er QAA aball be attached to the Receiving Inspection packsge.
6.2.3 Assure Vestinghouse purchased itans when required by rhe purchase order are accompanied by a Quality Release I
( NQ'. 3.09-11.03, Rev. 1, DCN #1 HQA 3.09 11.03 Rev;l
, bCT 2 o 1989 Page: Sa of 19 '
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(QL) form. If any attribute was waived on the @,
perform inspection and document results on a RIR/IR as applicable in accordance with paragraph 6.12.
6.2.4 As a minimus the following general attributes, as applicable shall be verified during receipt inspection for itan(s) on purchase orders initiated prior to 12/16/88.
the itan(s)Care during shall be taken to avoid contaatnation of inspection. The inspection shall be performed required forinthe an item.
area equivalent to level of storage MOTE.
Visual inspection without unpacking is (
acceptable when items are packaged La I separate transparent moisture proof bags or envelopes. ;
j 6 . 2.4 .1 Identification and Marking i
- a. Verify identification and markings are in accordance with the procurement document requirements. Confirm the item type and model is as required by procurement documents,
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- b. Identification marking may be either physically on the item, on a tag attached to the item or on a package containing the item. Vhen the tag or package marking method is used, the item shall be inspected for conflicting marking.
- c. Identification is by part number or catalog number; however when the procurement documents specify an item by description only, the marking may be by description or purchase order line item number.
6.2.4.2 Corrosion Protection Unless the package markings prohibit unpacking, inspect to verify specified packaging and shipping requirements have been maintained.
NOTE: Visual inspection without unpacking -
is acceptable when items are packaged in separate transparent moisture proof bags or envelopes.
NQA 3.09 11.03 Rev.: 1 Date: AUS 2 51989 Page: 6 of 19
- a. Protective covers and seals: Visually Onspect covers and seals to insure they meet their intended function (i.e.,
prevent contamination).
- b. Desiccant: Verify the presence of desiccant and that it is not saturated as indicated through the use of humidtry indicators,
- c. Assure stainless steel items are not la direct contact with carbon steel, i.e.,
steel bandin5s, carbon steel tiedown bolts, etc.
- d. Coatings and Preservatives. Verify coatings and preservatives are applied when required by the procurement docu.
ments.
6.2.4.3 Physical Damage Visually inspect to insure item parts are not loose, broken, cracked, missing, deformed or misaligned; and that accessible surfaces are free from gouges, dents, scratches and burns.
6.2.4.4 Cleanliness - Visually inspect accessible surfaces to ensure they are within procurement document limits for dire, soil, mill scale, veld spatter, oil, grease, or- stains. Unless required by procurement documents inspection for internal cleanliness is optional, if source surveillance was performed and temporary seals or coverings have not been disturbed.
NOTE:
Insulation materials to be used on stainless steel surfaces requires a visual inspection for physical or water damage to shipping' containers, to determine if insulation materials have been damaged / contaminated by external sources.
6.2.4.5 Inert Cas Blanket Verify the inert gas blanket pressure is within_the limits as specified by the procurement document (s).
6.2.4.6 Dimensions and Workmanship . Verify dimensions and j
l workmanship to ensure conformance .vich procurement documents. Examples of dLaension verifications 1'
t NQA 3.09-11.03 Rev.: l' Date: AUG 2 51989 Page: 7 of 19
ere: general configurattee, everall external size.
F.xamples of workmanship verification are: surfeco finishes and absence of damage.
6.2.4.7 Lubricants and Oile - Verify the presence of lubricants if required by procursaant documents.
Examplse of characteristice are: proper oil levels lubrication fittings and the presence of dry lubricanta.
6.2.4.8 Physical Properties - Assure physical properties conform to specified requirements and, chemical and physical test reports (CMTR(s)), if required, meet the applicable coda requirements. CMTR(s) shall be reviewed to ensure the following information (as applicable) appears on the test report
- a. Material manufacturer's name,
- b. Vendor's Qualley System Certificate (QSC) number and expiration data or TU Electric accepted QA program, revision number and date (for ASKE Operations),
- c. Description of material including specification number, grade, class, type and nominal size as applicable,
- d. For pipe made to specifications which include both seamless and welded pipe, the report shall designate which type it is,
- e. Charpy V notch test results, including test temperature, absorbed energy, lateral expansion, percent shear and l location / orientation of the specimen used.
l The required test shall be as indicated by the material specification and/or the procurement documents.
l
- f. Heat treatment data as required by material specifications ,
- g. Results of other test, such as hardness and cone stripping as required by the material specifications,
- h. Review chemical and physical analysis against material specification.
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NQA 3.09 11.03 Rev.: 1 Date: AUG 2 5 889 Page: 8 of 19
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6.3 aVder Inspectise Checklist (VIC)
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4.3.1 Vendor Inspection Checklists (Figure 7.1, Reference 3.5) shall be developed by Engineering in accordance with Reference 3.5. These checklists contain specific i
inspection attributes to be verified duttng source inspection at the vendor facilities in accordance with Reference 3.6 and receipt inspectton attributes ce be verified during receipt inspection and encumented on 1
the VIC.
6.3.2 If attributes were waived during source inspection, the attributes shall be inspected and documented on the VIC as applicable during receipt inspection, the VIC shall be attached to the RIA.
6.4 Manufac ture/SuppI f er Documenta tion 6.4.1 Assure all documentation required by the procunnent documents has been provided.
Review all documentation '
acceepanying, the shipments for correctness and comple tene sa.
Perf orm this review using the procurement documents.
Document nonconformances in accordance with paragraph 6.1.3.
6.4.1.1 The following additional documentation reviews shall be performed for the procure-2ent of ASME items (as applicable)?
- 1. ' Verify certification to ASME Section III' applicable Code Edition and Addenda has been provided,
- 2. If a Code Case is used, verify documentation submitted by vendor references the Code Case Number.-
3.-
ASME Code Data Reports, if required-by procurement documents, shall be reviewed ,
as follows:
- a. Verify that all- information stamped .
i on the Code nameplate of the ites
! is in agreement with .the corresponding information shown on the Data Report, i.
- b. Verify that the Data report has been signed by the manufacturer's representative and the Authorized HQA 3.09 11.03 Rev.:
Date: 1,UG A 2 51989 Page: 9 of 19
Noelaar Inspector (ANI). and includes the ANI's State or National Board commission number.
- c. Verify that tbs Data Report does not have any corrections by use of cross-offs, erasures, print overs, written additional indicationa, or white outa.
For Data Reports which have been corrected by revision, che report shall be clean of corking, normally marked " Corrected Report
- in the upper left hand corner, and the corrections explained under
" Remarks'. The Data Report will be signed and dated by the manufacturer and the ANI after such revision has taken place,
- d. Verify that all spaces on the Data Report have been completed as required.
e.
('
Verify that the Code Class, Code Addenda, Code Cases, date and other technical information agree with the requirements of the purchase order, specifications, etc.
- f. Verify that the certificate of Authorization number and expiration date are listed, and the Data Report has been certified prior to the expiration date.
- 4. If a valve has been procured, verify the valve is indicated on the Valve Ve16 ht List If the valve is not on the Valve
' weight List, the Receiving Inspector shall witness the weighting of the valve and document on the RIR/IR as applicable the valve description, serial / tag number and weight. A copy of the RIR/IR shall then be transmitted to Comanche Peak Engineerinb. Mechanical Equipment Supe rvisor.
NQA 3.09-11.03 Rev.: 1 Date: AUG 2 51989 !
Page: 10 of 19
6.$ Special Handling / Inspection Required
. 6.5.1 Under certain circumstances it may not be possible or practical of an item.to perform a complete inspeaction upon receipt Specific handling requirements may also ha applicable or cartain itaas may reguire review and approval prior to issue. Any special intpection, handling, or approval requirements shall be identified in the procurement documents and specified when they are to be conducted.
6.5.2 When applicable, a Special Inspection / Handling Required Tag (Figure 7.4) shall be completed by personrel performing receipt inspection describing the inspection, handling, or approval requirements noted in the procurement documents and attached to the item.
The item may be placed in normal storage pending the resolution of these requirements.
6.5.3 A Receiving Inspection Report may be closed even though a Special Inspection / Handling Required Tag is applic-abl , if other inspection criteria is satisfactory.
6.5.4 l' the Special Inspection /Kandling Required Tag dircets a specific inspection be accomplished orior to issuing the ites, it shall be accomplished and documented b; supplementing the applicable RIR/IR. The Special Inspection /11andling Required Tag shall remain with the item until the requirement (s) have been accomplished, and then filed with the RIR/IR as applicable.
6.5.5 If a Special Inspection / Handling Required Tag directs specific review and approval prior to issue, warehouse personnel shall process the item in accordance with Reference 3.7 for Construction or Reference 3.8 for Operations.
6.5.6 Physical hardware verification inspection of radioactive material shall not be performed until the Health Physics department has performed their required inspections. Promptly notify operations Health Physics department or the contractors radiation safety office, as applicable, so they may inspect shipment. Receiving inspcstor shall verify the documentation in accordance with paragraph 6.4 and document on RIR/IR as applicable. A copy of Operations Health Physics Department Form No. HPI 212-2 shall be attached to the Receiving Inspection package, k
NQA 3.09 11.03 Rev.: 1 Date: Au,S & S t989 Page: 11 of 19
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- l 6.6 Color Coding
. ~6.6.1 Receiving inspectors shall authorize when app 2 feeble, the warehouse Figure 7.2. Color personnel, to color code by issuing coding shall be is accordance with
. drawing FSN 00101 and THE-110075.
NOTE:
, Color coding is applicable only for items received for construction.
6.7 Heat Number Card File 6.7.1 A heat number card shall be completed by the receiving inspector for each heat number / code number of acceptable material received, and a copy of the card forwarded to the QC inspectors in the applicable fabrication shop.
NOTE: Heat card is applicable only for items received for construction in which heat number traceability is required. t 6.8 Issuance of Items 6.8.1 Warehouse Issue Request (WIR) Form WHS 003 2 (Figure
.' 7.4, Reference 3.8) for quality required items shall be verified by a QC Inspector prior to release, when the item (s) do not have a QA Acceptance Tag. Verification shall be documented by initials and date in the QA Tag number block.
6.8.2 VIR shall include the following information as applicable:
- a. Vork document no.
- b. Material to be used on
- c. TSN no, , heat no. , serial no.
- d. Quantity requested and issued
- e. Item description, color code f.
Purchase order no., RIR no. (not required for Bulk Items) i
- g. QA Tag no.
NQA 3.09 11.03 Rev.: 1 Date: AUS 2 51989 Page: 12 of 19
= .
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1807E: Frier.to releasing the ices (s) 4.C. s h 11 I verify that the item (s) satch the icas description on the RIE copy la the Q.C.
Receiving files.
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NQA 3.09 11.03 Rev.: 1 o.t.: OCT 2 61989 Page: 12a of 19 l
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6.9 Hardened Vashers Hardened washers, for bolts 1/2 inch and larger in diameter, must be identified by star stampin6 prior to QC acceptance and QA
- acceptance tagging. QC shall verify that craft has stamped eack wa she r.. Verification shall be documented by completing a %
Acceptance Tag in accordance with Paragraph 6.11.2.
NOTE:
Star stamp shall be controlled by Q.C.
6.10 Return to Varehouse 6.10.1 Quality required item (s) returned to the warehousa without a QA Acceptance Tag requf res QC Receiving to verify acceptability of *he item (s).
6.10.2 Item (s) shall be returned to the varehouse using a Return to Varehouse Form VHS 003 4 (Figure 7.6, Reference 3.8). Item (s) requiring QC Receivin6 verification shall be inspected using the following criteria as applicable:
- a. Vork document no.
- b. TSN no., heat no., serial no.
- c. Item description, color code
- d. Quantity
- e. Purchase order no., RIR no.
- f. Visually examine physical condition (e.g., damage rust)
- g. Marking identification on the item 6.10.3 Acceptability of the items returned to the warehouse shall be documented.by the QC receiving inspector initials and date in the QA Tag number block.
6.11 Katerial Transferred into TU Material Management System 6.11.1 This section applies to material purchased for construction and presently stored in the construction warehouse system that has been designated for classification in accordance with Material Management System (MMS).
HQA 3.09 11.03 Rev.: 1 Date: AUL 2 51989 Page: 13 of 19
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6.11.2 QC Receiving will receive Fons FUR 006 2 and a Verification Plan when applicable. QC Receiving shall inspect the subject material verifying the attributes required by the verification Plan IR(s) when applicable, or inspect using the following criteria as applicable:
- s. Item description '
- b. Marking identification on the ites/ container
- c. Purchase order no., RIR/RR no.
d.
Visually examine physical condition (e.g., damage, rust).
6.11.2.1 QC shall document acceptable verification (s) for item (s) that oo not have a Verification Plan on a QA Acceptance Tag /*C' Code Tag as applicable.
NOTE:
When filling out QA/'C' Code tag (s) record the original RIR/RR number, line item number and form PUR 006 2 document number.
6.11.2.2 A QA Acceptance Tag shall be completed in accordance with Paragraph 6.12.2.1 for all QA required items. When required by procurement document /PUR 006 2 form a C Code Tag (Figure 7.8) shall be completed in accordance with Paragraph 6.12.2.2 for non safety related QA required items requiring QC Receiving Inspection.
6.11.2.2.1 QC Receiving shall place a copy of the Ta8(s) in the QC purchase order files, and attach a copy to form PUR 006 2/ Verification Plan as applicable.
6.11.2.3 QC Receiving shall transmit a copy of the CPSES Records Turnover Transmittals for material transfers to the Materials Control Croup.
6.12 Inspection Documents 6.12.1 Q.C. Receiving Inspector shall complete the Receiving Inspection Report Figure 7.1 as follows:
- a. P.O. Number Enter the applicable purchase order number.
HQA 3.09 11.03 Rev.: 1 Date:
Page: AUG 14 of 21951989 1
- b. MRR Enter the material receiving record = Ar.
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, c. RIR Number - Enter the next sequential tumber i obtained from the RIR number log. '
, Example: 44 0001 l l l l Sequential number i I
) Year d.
M6TE Number (s) - Enter M6TE nu:aber and c.alibration due date when used to perform inspection,
- e. Iten Number Enter a number for each separate item inspected,
- f. Quantity Enter the quantity inspected
- g. Item Description Enter a brief description of the iten received, including ASME Code Class if applicable.
h.
Identification Number - Enter the identification number of the item being received (e.g., TU Electric Stock number (TSN), heat number, serial numbers, QA Tag numbers, etc..).
- 1. SAT /UNSAT If the quality characteristic is checked "UNSAT* record the item number and the discrepancy in the Re: narks section and attach an "NCR Tag', Attachment 8A.
NOTE:
lev cost items (fuses, gaskets, 0 rings, etc.) which are received and found to be damaged, may be scrapped. Document items scrapped.
j.
QC coluzan.
Initials /Date - Enter initials and date in this
- k. Remarks - Enter any pertinent information in this section (i.e., shelf life tag placement, QA Acceptance Tag Number (s)).
6.12.1.1 Upon satisfactory resolution of the discrepancy, the appropriate block of the reinspection section on the RIR shall be checked initialed and dated; and NCR Tag re:noved.
NQA 3.09 11.03 Rev.: 1 Date:AUG 2 5 sag l Page: 15 of 19 l
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6.12.1.2 The RIR may be closed when:
~
, a. All items listed on the report (s) are marked ' SAT
- and items have been placed in the required storage level.
- b. All "UNSAT* items have a nonconformance report written for the unsatisfactory condition. The NCR number shall be referenced on the RIR and IR when applicable.
6.12.1.3 A Receiving Inspection Report shall be re -iewed and closed by a Level II or Level III Receiving Inspector. Review the report to verify completeness and accuracy, check the 'IR Closed" block, sign and date the report.
6.12.2 Items received and found to be in conformance with the procurement documents shall have a QA Acceptance Tag / 0 Code Tag attached (similar to rigure 7.3/ Figure 7.8).
6.12.2.1 The QA Acceptance Tag shall be completed as follows:
/
' a. Purchase Order Number Enter the applicable purchase order number.
- b. Item Number Enter the purchase order item number.
- c. Date Received Enter the date the receipt inspection was completed and the initials of the individual performing receipt inspection.
- d. Is.ne Number and Date Leave blank.
- e. TSN,. Enter the TU Electric Stock Number. Enter N/A for a Direct Charge Item,
- f. Do Not Use After This Date Enter limited shelf life expiration date otherwise, enter N/A.
- g. Part Number - Enter the part number, model number or serial number of the item.
- h. Heat Number - Enter the appliceble heat u.unber otherwise enter N/A.
NQA 3.09 11.03 Rev.: 1 '
Date: AUG 2 51989 Page: 16 of 19
i , 1. Description . Enter dhe description of the iten,
- j. Use Enter N/A, .
- k. Removed By . Leave blank.
1.
Remarks . Enter the RIR/RR/NCR number as appitcable. For ASME f tens identify the l code class. Also enter any applicable information.
4.12.2.2 The C Code Tag shall be completed as folle rs:
- a. Purchase Order Number Enter the applicable purchase order number.
- b. Item Number Enter the purchase' order item number.
- c. Verification Plan Number - Enter the verification plan number,
- d. R_R & R Enter the Receiving Report
. number / Receiving Insperrfon Report number,
- e. Quality control Inspector - QC Inspector, sign and date.
- f. ksarks Enter any applicable information.
6.12.2.3 The QA Acceptance Tag /C code Tag shall normally be secured to the item until in-sta11ation. For lot shipment of the like items such as nuts, bolts, etc. , the tag -
shall be attached to the cot.tainer or bin holding the items. Different lot shipments of identical items shall not be mixed.
6.13 Repaired Stock Items Returned to- Varehouse Inventory -
6.13.1- A new RIR shall be completed and reference the original l
RIR, purchase order number and. original QA. Acceptance Tag. A copy of form PUR 0021 shall be attached to the l
new Receiving Inspection package with all attachments.
NQA 3.09 11.03, Rev. 1, DCN #1 l
4
-HQA 3.09-11.03 Rev.: 1 Date: 0CT 2 6 t989 Paget 17 of 19
6.14 Stock Action Requeet 6,14.1 Upon receipt of a Stock Actica Request Form PUR 002-1 and a Verification Plan. QC Receiving shall inspect the subject material verifying the attributes required
' by the Verification Plan IR(s) when applicable. If no Verificatioa Plan exista inspect using the following critaria as applicable; 1
- a. Item description
- b. Marking identification on the ites/ container
- c. Purchase order number, RIR/RR no.
- d. L Visually examine physical condition (e.6. , dama68 rust).
6.14.1.1 QC shall document acceptable verification (s) for item (s) that do not have a Verificaiton Plan on a QA Acceptance Tag /"C" Code Tag as applicable in accordsnee with paragraph 6.12.2.1 for all QA required items or paragraph 6.12.2.2 for non safety related QA required items.
- NOTE: When filling out QA/"C" Code Tag (s), record the original RIR/RR niumber line item number and for*a FUR-002-1 document number. Place a copy of Tag (s) in the QC P.O. files and a copy to form FUR 0021/ Veri-fication Plan as applicable. ,
6.15 Undesignated Spares When-an item is identified by the procurement docua.nts as an .
undesignated spare, attach a Special Inspection / Handling Required Tag which states that engineering approval must be obtained prior to the item being released from the warehouse.
7.0 FIC'URE3, 7.1 Receiving Inspection Report 7.2 Color Code Authorization 7.3 QA Acceptance Tag 7.4 Special Inspection / Handling Required Tag 7.5 Recei' ing Guidelines for Limitorque Actuators 7.6 Receiving Cuidelines for. Battery Hydrometers 7.7 Receiving Cuidelines for Diesel Puel Oil 7.8 C Code Tag NQA 3.09 11.03 Rev.: 1 Date: AVG 2 5 KEs Page: 18 of 19 s
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8.0 ATTACHNDfT$
l 8.1 NCR Tag 8.8 Major Changes from Previous Revision f g
9.0 RECORDS ,
9.1 Vhen completed the following forms and documents gene ~ated in response to this procedure shall be dispositions to nf Electric Records Management in accordance with Reference 3.9.
Receiving Inspection Report Verification Plan Form PUR 006 2 i
NOA 3.09 11.03 Rev.: 1 Date: At)0 2 51989 {
Pago: 19 of 19 !
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. FIGURE 7.1 RECEIVINC INSPECTION REPORT
, RECEIVING LNwDCTION RDORT __
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11.03/01 2/13/89 l NQA 3.09 11.03 Rev.:
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Date. .AUG 2 5 lggg Page: 7.1 1 of I
FICURE 7.2 COIM CODE AtmKRIZATIOli The following material has been checked by QC Receiving and found to be acceptable. Color coding nay be applied by Receiving.
P.O. MRR EXCEPTIONS: ,_
QC ENGlia/ INSPECTOR NQA 3.09 11.03 Rev.: 1 Date: AUG 2 5 tqao Page: 7.2 1orI
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FICURE 7.3 I QA ACCEPTANCE TAC '
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FICtRE 7.4 ,
SPECIAL INSPECTION /ItANDLINC REQUIRED TAC
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FIGURE 7.5 l ~
RECEIVING CUIDELINES FOR 1.1MIERQUE ACTUATOR $
LIMITORQUE ACTUATORS A.
Check the accuator serial maber for all motor operators and motor operated valves for the following:
B.
Check to see if the actuator was manuf actured by Limitorque and identifies a serial nu:nber of 391582 through 396463.
If so contact the Results Engineering Supervisor and attach a Special Inspection / Handling Required Tag stating the following:
Do not issue from the warehouse unless authorized by Results Eng.aeering.
[
NQA 3.09 11.03 Rev.: 1 Date: AUG a o 1989 Fage: 1.5 1 of 1
_ - - ~ - - - - ~ ~ ~ ~~ -----
e' FIGUd.E 7.6 RECEIVINC CUIDELINES FOR BATTERY HYDROMETERS BATTERY HYDROMETERS A.
Transmit hydrometers to chemistry and Health Physics (CHP) lab to verify accuracy in accordance with Chemistry Laboratory Instruc' ion No. 650.
B.
Upon receipt of hydrometers from CHP lab, verify number sent and number received, and CHP test reports.
C.
Using CHP test reports, verify hydrometers calculated percent deviation is less than 0.54. All hydrometers which do not meet the 0.5% requirement shall be handled in accordance with paragraph 6.1.3.
D.
All hydrometers which meet the above requirements shall be tagged with 3 a Calibratedshall information Q" sticker as shown in be recorded.on theSTA tag:608. The followin6
- 1. Tag. No. Tag number will be the RIR number followed by a two digit sequential nurnber (i.e, RIR 88 000101), Also, record the' number on the-calibration report.
- 2. Calibration Due Date Enter N/A for not-applicable. (
3.
By/Date sticker, - Initial and date of the Receiving Inspector applying i
L i
L NQA 3.09 11.03 Rev,: 1 Date: AUG 2 51989
,e Page: 7.6 1 or l L _
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( , FICURE ?.7 RECEIVINC CUIDELINES FOR DIESEL FUEL ott RECEIPT OF DIESEL FUEL OIL A. Upon arrival of each shipment to verify cleanliness of nozzle before.
fuel transfer.
B. Notify the Chemistry Department upon arrival of urb shipment of fuel to obtain samples in accordance with CHM 707.
C. Notify the control roca and request an Auxiliary Operator to open and close the diesel tank filler valve.
D. Prior to unloading fuel, tests for the properties listed belov shall be conducted by the site Chemistry Department. .The minimum requireme its shall be in accordance with the tests spcified below.
TESTS LIMITS Min (mus Maximum Absolute Specific Cravity 0.83 0.89 Viscosity Kinematic at 40'C 1.9 est 4.1 cet Flash Point 52'C (125'F)
Clear md Bright appearance E. Verify that test results for the above do not exceed the . limits specified.
If test results are acceptable, proceed with unloading of fuel.
NOTE: If any-limit exceed, the fuel shall not be unloaded and should be returned to the vendor.
NQA 3.09 11.03, Rev. 1, DCN #1 NQA 3.09 11.03 Rev.:
Date: CICT 2 61989 Page: 7.7 1 of 2
FICURE 7.7 (continued)
RECEIVINO GUIDELINES FOR DIESEL FUEL OIL F.
Document the quantity of fuel oil unloaded and the specific storage tank (s) to which it us added. The specific storage tank (s) should be identified by the fo11oving tag numbers.
DIESEL CENERATOR FtJEL OIL STORACE TANKS _
Unit 1 Tank #1 Tag No. CPI-00ATST 01 Unit 1. Tank #2 Tag No. CP1 DOATST 02 Unit 2. Tank #3 Tag No. CP2 DOATST 01 Unit 2. Tank #4 Tag No. CP2 DOATST 02 DAY TANKS Unit 1, Tank #1 - Tag No. CP1 DOATDT 01 Unit 1, Tank #2 Tag No. CP1 DOATDT 02 Unit 2, Tank #3 Tag No. CP2 DOATDT 01 Unit 2, Tank #4 - T*6 No. CP2 DOATDT 02 FUEL. TANK FOR FIRE PROTECTION DIESEL ENGINP.
Tag No. CPX FPATDE 01 C. Attach test results furnished by the site Chemistry Departtaont to the RIR/RR.
NQA 3.09-11.03, Rev. 1, DCN #1 HQA 3.0911 03 Rev.: 1 Date: OCT 2 61989 Pa6a: 7.7 - 2 of 2
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FIGURE 7.4 l 1
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Naoust omott me ILlat 175 40 l VitlFICATIOR PtAR RO R'Rpit QUALITYCOET30LIRikCTom MTE
==x3 u_ a NQA 3.09 11.03 Rev.: 1 Date: AUB 2 51989 Page: 7.8 1 of 1
- j $.2 Minner, Ouality Centrol ,
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' 5.2.1 The Manager, Quality control is responsible for and has assigned the following duties to the Managers within the QC Section:
a.
Verify and inspect the impb'nentation of NCR dispositions, as required,
- b. Implement assigned NCR dispositions.
5.2.2 The Kanager Quality control is responsible for:
' a.
Review ing. NCRs.
and approval of dispositions fer invalidat-b.
Conduct Post Review of NCRs.
5.2.3 The Manager, Quality Control is responsible for revieving HCRs on items that are not under the custody of Nuclear Operations, for validity.
f this duty to the Unit QC Manager /designes,Ha haa assgined 6.0 INSTRUCTIONS t 6.1 Ceneral Refer to Figure 7.1 which provides instructions for comp. 1ing the blocks on the NCR form (Figures 7.2. and 7.3) referene..
throughout this procedure.
6.1.1
[% A Honconformance Report shall be initiated when the following conditions are mat:
a.
A potentially nonconforming condition is L
identified and an approved method is not provided L in the work, inspection, or test procedures or program to documeot the condition; or A b. A potentially nonconforming condition has been f
! identified and documented in accordance with approved procedures or programs such as Inspection
. Reports, Work -Orders, or Test Deficiency Reports and the identified condition cannot be corrected (reworked, scrapped, or have subsequently become acceptable in accordance with generic Engineering documents, e.g. , specifications, general. draving notes and typical details) to comply with existing enginet .f ng requirements in accordance . ich approyu 3 rocedures.
HQA 3.05, Rev. 2, DCN *1
.m r
f0ig 40Mf HQA 3.05 Q
Rev.: 2
,, /s Date: JUN 2 61989
[qo-;" P4ge: 4 of 13
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inspections shall be in accordance with SectionTransfer.
Material 6.8 for issuance and Section 6.
6.1. 2 .
. Nessuring and Test Equipaent m (M&TE) '
6.1.2.1 Measuring and Test Equipment required during '
receipt inspection aball be maintained in accordance with Reference 3.1. '
i 6.1.2.2 m use of calibrated t%TE ehall be
' documented- by entering the M4TE number and calibration due date on the Receiving Inspection Report '(RIR), Figura 7.1, or Inspection Report.
6.1.3 Honconformances - !
6.1.3.1 Items which do not confarm to the specified requirements shall be documented in accord-
- ance .with . Reference 3.2 and noted by refer-ence on the RIR c.nd IR vhen applicable.
6.1.3.2 Items shall be tagged using an *NCR Tag *,
i Attachment 8. A to indicete the items which L
h have unsatt. factory or incomplete receiving inspection.
matecials, In the case of radioactive the NCR Tag shall be applied to the door ef the radiation protection engineering cage.
EH: A NCR' Tag may be applied to the lina, boxes or other bulk item
! containers piece. in lieu of tagging each 6.1.3.3 hn practical, nonconforming items shall be placed in a- designated hold area until final disposition of the document.
- If-it is not practical to segregate the item (s) from ready ,
to issue items.. the iten(s) shc11 be clearl
. identified as nonconforming by using ropes,y-ribbons, signs or other visible markings.
6.1.4 contingereies _
L 6.1.4.1 Meterial/ items received with a contingency,
-sho,1 on Quality Assurance Release form as a
-"C" (contingency) shall be inspected to the.
requirements in par .raph 6.2. I te m<. .nich NQA 3.09 11.03 Rev.:
Date: gj$g '
Pa68: 3 of 19
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_ _ _ _ . _ _ . _ _ . . _ _ _ . _ _ _ _ _ _ _ . . _ _ . . . , _ _ . _ . _ , _ _ ~ , . _ . . _ _ . . , . , ., . . . . . . _ . . _ . _
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TUELECTRIC John F. Samter ormw. sam r m To:
ALL QUALITY ASSURANCE DEPARTMENT PERSONNEL (It! ELECTRIC AND April 22, 1988 TD ELECMIC QA CONTRACTORS)
Subject:
QA Department Policy Regarding Reduction of Quality Assurance Contractor Workforce Aa ve approach completton of construction at Comanche Peak it will be necessary to dreduce is clining.the Quality Assurar.ca Departmeat workforce in areas: where to help us This ROF Policy which is effective May 1,1988 has been design an adequateachieve workforcethat goal in an for complet' ion of objective the remainingand fair manner while leaving work, personnel working within the Quality Assurance Departmen All contractor t are subject this ROF Policy except:
supervisorsi p r o rmnel working under a " scope of vork" provisions contracti for shortand,tecmpersonnel assignment who are working under the applicable co ment.
Contractor pet onnel working in and are receiving subsistance reimburse-a given. Quality Assurance Department activity ares vi.*1 la compared only to employees in the same activity are Reduction of force vill be implemented only after the responsible Qu Assurance Department Section Manager has approved the activity work Following Policy. force are sthe incriteria needthat of reductions will be utilizedand the sizes in implemec tingofthisthe ROF nee 1.
The activity areas shall be identified that are overstaffed and in which the level offuwork is not -expected to increase substantially in the foreseeable tu re. Each supervisor immediately subordinate to the responsible Section Manager shall be responsible for identifying those activity areas and specifying the number of personnel ts be reduced.
This information shall be reported to the responsible Section Manager .
Contractor personnel subject to ROF shall be those assigned at the tim of reduction area" is defined to theas:activity areas identified for ROF. An "setivity "the lowest organizational unit (s) performig the same or similar related activity, in which the affected personnel are conducting those activities based on a common set
. prerequisites."
Some examples of activity areas of qualification Panger Inspects t, /:-Built Inspection,, Unit 2 Conduit Raceway1Inspectien; are Unit Cable Tray S truc Construction Surveillance, and Correcrive Action
- roup.
s RECElVED D,e APR 291986
+00 N ouve Strees Ls. Il Danu. Tetu mot
_ QE DEPT.
fvM fry Ii 2.
- Cortata contreetor perscanoi have been employed for specifically defins purposes and/or poscess unique skills that are necessary for complation of project work. Those individuale shall be exempted from 10F as long as some part of their function remains to be performed. Such people and the sper ific skill or function that requires their exemption shan be identified to the responsible Section Msnager.
3.
Certain contractor personnel have multiols activity cetifications that snay be advantageous for the completion of the project. Those individuals shall be exempted from ROF as long as the need for their multiple certifications continue to exist. Such people and the specific ruitiple activity certifications that require their exemption shall be identified to the responsible Section Manager.
4.
Contractor personnel selected for ROF shall be selected based on the length of uninterrupted service within the Comanche Peak Quality Assurance Department.
Individuals with the greatest uninterrupted service within the comanche Peak Quality Assurance Department shall be the last released, except where:
- 1. dThe billing rate of individuala La the same activity area is i ffe rent.
race vill be the In such case, the individual with the higher bi!!!ng firse released,
- 11. job The-knowledge, individual to be released has demonstrated clearly superior performance, and att.endance in comp,arison to individuals with greater uninterrupted service.
In cases of individuals having equal uninterrupted service and not affected order (i.e.by, Z i and firs 11 t , Aabove, last). releases shall be based on alphabetical 5.
All selections are to be made without regard to race, religion, sex, national origin, age, or nondisqualifying handicap. Selection for release shall not be made based on individuals haaing expressed concerns.
l l'
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J. F. Streeter Director of Quality Assurance 4
NONCONFORMANCE REPORT * *ost i w 2 'i enen. Y. I H. 5 2. m.O._.
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PHYSICAi DAMAGE L u l 1.'?n l l
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^ No. 5 U IMirtCTOR DATI 5 'U 'fNSP ECTO R DAff W 1 l l l I
CERTIFICATION REOUIREMENTS l !
l j CERTTFICATT OF CONFORMANCE /37 l I ) l OR l l I
cv m FTCATE OF COMPLIANCE / / , i l l
\ l 3 VERIFY THAT THE VENDOR SUBMIITED WITH / p/f/, 'F./j=)
( l wTwm i unTrrvn cvRTTvICATE WHICH l 'l i l ERAR BE SIGNED. AND IT SHALL IDENTIFY l lf !
rnr VENDOR NAME AS SHOWN ON PAGE 1 0F I ll 1 i THIS VERIFICATION PLAN. IN ADDITION, I l l l THE CERTIFICATE SHALL INDICATE THAT THE l l l l ITEM (S) SUFFLIED CONF 0P}i TO AND/OR l l l I l COMPLY WITH:
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' 4 \'b Movns P.t 6tsseN CHANGE AWTM0AI2AD081 F0Jef COMA NCHE PEAK STEAM ELECTRIC $TATION h _s ,U7 eraq s
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4m : . --o~~~ <..a CA OcA 77269 g,
. Post 2 .a 3 Mr. John Wawtzeniak ;6(\% r 1%9 Impell Corpo<ation 1* age 2 Fire tests pedoctfdd by 1st involving the use of 200 or more panels, manufactured under Identka! quality control tequirements, resulted in no failures of the THEPMO !AG 330 Fire Barrier System. Small stadstkal varfancts, as noted above, have no impact on the fire resistive response of the panels tested. -
Based on the Quality Control Program in effect and fire test results, the fire resistive resportse of the prefabricated panels suppiled to Comanche Peak meet our requirements for e one hour fire barrier system Yours truly, N WWW,'rt' Jf. Rubin Feldman #
. President RF/ meg I i 1
e e
_ _ _ _ _ _ _ _ - - - - - - - - - - - - - - - - - - - - - - - - ~ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ~ ~~ DCA D26 9 R .10 fage 2 of 17 REVISION 0 Specification 2323.MS 38H, Revision 2, Appendix B contains the following clerical, grammatical, structural and programmatic de ficiencies :
- 1. Section 1
- a. Paragraph 2.0 (first paragraph) This paragraph is not worded L
- consistently with similar scope paragraphs. (Example: "This section provides the inspection attributes, acceptance criteria and mandatory inspection hold points for storage of radiant energy shield utilized in designated non. nuclear safety /QA program applicable s tructures. ')
- b. Paragraph 3.2 This definition is not required. Procedures and specifications shall contain the information necessary to fulfill the scope. An item is either required to be inspected, utilizing specific criteria, or it is not!
- c. General
- 1. HEMYC and HEMYC syste materLals are not defined.
[ 2. RES system accessories are not defined.
- 2. Section 2
- a. Paragraph 2.1 - (See comment on Section 1. Paragraph 2.0.)
- b. Paragraph 3.1.2, 3.1.3 - Where or how are qualification records and list of qualified applicators obtained?
t
- c. Paragraph 3.2.2 How or who is responsible for notifying QC that these systems have been released for HEMYC installation?
- d. Paragraph 3.3.1 Change verbage to read: " Location of HEMYC shall be required by .
- e. Paragraph 3.3.2 (first sentence) - Type
- minimum of". How are the fastening studs applied? Are they inspected?
- f. Paragraph 3.3.4 How are the stainless steel bands fastened?
Are they inspected? How are they identified as being stainless steel?
- g. Paragraph 3.3.5 Type " center to center any"
- h. Paragraph 3.3.6 Define securely install: Hand tight? Snug tight? Torqued? In regard to compression, this will have to be a hold point. Also, verification of overlap will have to be accomplished prior to fastening.
DCA 77269 R.10 Page 3 of 17 3c (cont'd)
- 1. Paragraph 3.3.10 (second sentence) Typographical error -
"inche".
- j. Paragraph 4.1 (first sentence) Typographical error " cur",
also " reassemble *. Section 2 (cont'd) Ceneral: Hold points are not identified. Many of the attributes will need to be verified prior to subsequent work. All RES systes materials (HEMYC, inner blanket, fastening studs and nuts, etc.) need to be defined. REVISION 1 This revision is required to clarify the 28 day dry time criteria for ThermoLag 3301 in Appendix A. Other clarifications are also required. 3 REVISION 2 This revision is required to clarify the acceptance criteria for the X Cut Tape Adhesion Test, incorporate post IDR comments, and to correct gram-matical and typographical errors. REVISICN 3 Revision 3 is required to allow certain airdrops which present ampacity concerns to be wrapped in accordance with SWEC Project Procedure PP 108. This procedure provides instructions for isolating cables requiring pro-tection and identifying only those cables to receive vrap with 330 660. MS 38H requires revision to recognize PP 108 and to provide instructions for installation of 330 660 in these special cases. In addition several typographical changes are required. REVISION 4 This revision is required to delete the requirement of Regulatory Guide 1.36 from the RES system testing, (i.e., Paragraph 3.5.4.2). This vill facilitate construction installation schedules by allowing the use of on site RES that has not been tested to this regulatory guide. REVISION 5 Revision 5 is required to clarify the installation requirements of Thermo-Lag for craft and to delineate the appropriate inspection criteria for QC. This revision is also required to clarify the requirements of conformatory testing for RES, to mandate QC inspection of Thermo lag fire stops install-ed in cable trays, and to clarify the location requireoents for RES fire stops.
_ _ _ . _ _ _ _ . . _ _ . _ _ _ _ _ _ _ . . . . _.._m.
- DCA 77269 R.10 Page 4 of 17 3c (cont'd)
REVISION'6 Revision 6 is required to reinstate criteria applicable to 2323 AS 47 that was erroneously. caitted in Revision 5 and to, . FEVISION 7 Revision .7 is required to correct a typing error on page 9.2, Appendix A, of Revision 5 of this DCA. REVISION 8 This revision is required.co relax specification requirements to facilitate construction. .The following changes need to be made:
. Reduce ulnimum cure time for 1hermo lag 330 1 f rom 72. hrs, to 24 hrs. before Top coat (Thermo. lag 350) may be applied, Exempt vertical runs of tray from the support banding requ/rement for 24" and wider cable trays.
REVISION'9 This revision is required for che following: c-Add criteria for Thermo lag 3301 pre fabricated pieces to exceed the maximum 3/4" thickness. Delete the requirement for QC to take ambient temperature and dew point readings before Thermo lag 330 660 Flexi. blanket installation. REVISION 10 This revision is required to add new receipt inspection criteria for vendor fabricated Thermo lag items.
)
l l . , . , ,a+.. - - - - . ,,.......-_..,,m, _ , . . . - - . . - . _ . . - . . . , . - . - - _ . , . . _ . - . . . . - . - _ _ . . _ . . ,
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. DCA 77269 R.10 Page 5 of 17 7a (cont'd)
Page Replacement Instructions Body of ' Specification I l o Eo pages were changed in this revision. i l Appendix A j o Remove page 3 from the current specification. o Insert new pages 3 and 3.1 into the specification. place the remaining pages .of the DCA in front of the specification. The resulting updated specification shall match the pagination and revision. levels indicated on the index sheet. If not, the specift.
. cation shall be returned to DCC for correction.
7a ' Details of Change. (Revision 10) Appendix A of this specification has been changed to include criteria .that -allows the minimum thickness of prefabricated 1Thermo lag 330 1 panels and conduit shapes to be-less than the
. required 1/2" minimum thickness provided the following criteria are met:
- 1. Localized depression areas may exist provided they _are not less than in.
3/8" minimum thickness for an area not greater than 16 sq.
- 2. The ~ localized depression areas shall not exceed a cumulative total area greater than 75 sq. in per = panel / item,
\;
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4 I
' DCA 77269 R.10 Page 6 of 17 Discussion of Backfit (Revision 5)
Some of the changes made by this DCA require backfit. A discussion of each
~follows:
o To date, no cable trays requiring RES coverage have been finalized. No
.backfit required as a result of the change regarding RES fire stops.
Prior _ to package closure . fire stops shall be inspected per the changes in this revision, o The changes made to the conformity testing section for RES are editorial and require no backfit. ' o The changes made regarding RES band spacing are for additional clarification and require no backfie. l o The' changes made to the installation section for Thermo lag are for I clarity'and to provide construction aids and do not require backfit, l o The changes made to the installation and inspection section for Thermo lag ! fire stops 'in cable trays vill require a backfit QC inspection.
-NOTE 1: Due to CAR 89 009 and Construction Hold Notice CHN 572 dated 9/6/89, rework of the Thermo lag materials installed in the plant-on or prior to 9/6/89 is required. {0n 9/7/89 and 9/8/89 construction performed a walkdown of all Thermo la6 presently installed in the plant,~ marked it with a red indelible marker, and' had QC monitor this activity.-)- All seams / joints of the Thermoilag materials presently installed in:the' plant are to be separated.
~
All prefabricated Thermo lag materials shall be inspected by construction to enstra that the material has not been modified of applied so as to provide less than the required 1/2" minimum coverage as delineated by Specification 2323 MS*38H. Reinstallation of Thermo lag materials'shall be in accordance with the installation requirements of 2323 MS.38H. NOTE 2: Due to the rework activities described in NOTE 1, QC verification of all~ Thermo lag fire stops shall be accomplished during this rework period. This vill eliminate. the need for destructive testing'of a sealed Thermo lag envelope at a later.date.
-(Revision 6)
There are-no-backfic requirements associated with this revision ot this DCA. l-
- l 1
. . - . . . - ~ . ., , . - . . .. - - . - - - . ..
.~. . . - . . . - ..- - - - - . - . - . . . _ . . .. . - - - -.. . . . - . . . .-
DCA 77269 R.10 Page 7 of 17 Discussion of Backfit (Revision 7) No backfit of this change is-necessary since it was not recognized as 4 change by QC (no Rev. 5 revision bar) . Additionally, if this . criteria had been used for inspection...the only spacing that would have been accepted is that which was exactly 6" on center; which is acceptable. This is true because construction was stfil bound to a requirement of 6" max. band spacing, in the body of the specification. _(Revision 8) No backfit required. Previous installations performed per the more stringent criteria are entirely acceptable.
- (Revision 9)
There .are no backfic requirements associated with this revision of this DCA. The changes made by this revision do not involve any construction requirements and in fact are less restrictive than before. (Revision 10) 1 There are no backfit requirements associated with this revision of this DCA. The changes made by this revision are for future receipt of Thermo+1ag material. F
- - - - - - - - - . . - . ----- .- - - - - - - . . , ,.n. , , , . , n- , , , . - e.
t
. r DCA 77269 R.10
.- Page 8 of 17 Tb Engineering Basis (cont'd)
REVISION O Following are the Engineering Bases for the changes made by this DCA to Specification 2323 KS 38H, Revision 2: Editorial changes have been made for clarity. Revised the 18_ inch rule for covering protruding members of a Thorno Lag barrier to 9 inches per Calculation #E CA 0000 965. Revised RES installation requirements per Calculation KE.CA 0000 990.
. Revised Appendices A and B to clarify text, sequence, contents and hold points, Provided additional criteria to allow greater flexibility during the installation of existing design.
Enhanced procurement and storage requirements to satisfy existing design requirements. Deleted Appendix D (Thermolag 330 System and Radiation Energy Shield Typical Installation Details) and referenced new design. drawings as typical details to facilitate installation.
- QE comments stated on Pages 1.and 2 were resolved by reviewing each page and, making appropriate changes. Changes were reviewed with OE and their comments resolved as part of the IDR process.-
REVISION 1 Following are the Engineering Bases' for the changes made by Revision- 1 of this DCA .co Specification 2323 MS 38H: Editorial changes were made for clarity. The requirement to' sew and band RES along the longitudinal seam (overlap)-was removed. This was changed to allow banding only and not require sewing as well. The banding will hold the RES securely around the raceway. The longitudinal sewing is not required because the barrier system used at CPSES is not a 1 hour ' rated system but a 1/2 ' hour raced system as justified in Calculation ME CA 0000 990, Revision 0; the re fore , it is.not subject to a hose stream test and the longividinal sewing of the overlapping seam is not required.
. , _ _ _ . . . _ _ . . . - . - . __ __ _ ~ ___.._. _ ..__ _ . _ .._ _ . _ . _ _ > DCA 77269 R.10 Page 9 of 17 Tb Engineering Basis (cont'd) REVISION 1 (cont'd) The option to use a moisture meter as a means of verifying th'at-the Thermo. Lag 330-1 bulk grade material is sufficiently cured to take- an accurate dry film thickness was added. Either a waiting period of 28 days following application or a moisture meter reading of 20 or less is sufficient to assure that the material has dried enough to allow an accurate DFT measurement (No Further Shrinkage). A definition of secondary interferencos and a statement which allows them not be protected was added. A secondary interference is separated from a protruding item or protected raceway by two separate air gaps. For this reason a secondary interference will not conduct enou6h heat into a protected raceway to degrada the fire barrier. The X. test for adhesion verification of 351 primer was added to allow for more efficient field testing. The previous cross hatch testing is more applicable to laboratory conditions and the X cut assures adequate primer adhesion, The allowance to compress the RES material up to 3/4 inch was added. The additional 1/4' beyond the previous 1/2" allowable compression will not comprise the performance of the RES based on information obtained from the vendor. , i REVISION 2 Following are the Engineering Bases for the changes made by Revision 2 of this DCA to Specification 2323 MS 38H: Editorial changes have been made for clarity. Post IDR comments from QE were of the editorial nature. The X Cut Tape Adhesion Test acceptance criteria in Revision 1 of this DCA stated that less than 54' of the test area could be removed upon tape removal. This revision clarifies this criteria to be more in line with ASTM D5339. The scale for adhesion for the X Cut test .is a combination of qualitative and quantitative criteria. Chi chis scale, 5A is the most- conservative. 4A is the . desired acceptance criteria but does not give specific limits- of ' material removal. It-says trace removal is acceptable but this criteria is left ocen to individual interpretation. since 4A is entirely qualitative,-quantitative criteria was added using 3A as a guide (3A is quantitative). The acceptable removal criteria in 3A was halved to allow 1/32" peel off, either side of the incision (X cut). this criteria allows craft to accurately determine the results of the test.
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DCA 77269 1.10 Page 10 of 17 7b Engineerinz Basis (conc'd) REVISION 3 The changes made by this revision are procedural in nature and have no effect on fire proteccion requirements. _ REVISION 4 The basis for deleting the requirements of Regulatory Guide 1.36 for RES material is as follows:
- 1. FSAR, Section 1. Appendix 1A(B.), Page LA(B) 15 states that Regulatory Guide 1.36 does not apply for componenes located inside CPSES containment buildings, since only stainless steel metal reflective thermal insulation is used for austenitic stainless steel components located there.
- 2. Specification 2323 MS 38H and M141700 limits the use of RES to-inside containment. (Reference Paragraphs 1.2, 33.2, 3.7,1 and M1 1700 entries for RES applications.)
- 3. RES is a radiant energy shield for an exposure fire and is not an
" insulation" (reference Para 5raph 1.3.10 Specification 2323 MS.
38H). 4 RES will be installed on conduits and trays and not on/touching ,- stainless steel pressure retaining components. An installation and inspection paragraph is being added to this specification to assure compliance with this requirement. (See mark ups attached to this DCA, Revision 4.') '
'In summary, the RES will be -used in containment on non stainless steel.
components as an energy shield. Therefore, based on the FSAR .section listed above, Regulatory Guide 1.36 does not. apply.
' REVISION 5 The changes made by this revision of -this DCA do not change che, installation or the -interpretation of the QC inspection requirements of Specification 2323 MS 38H. These changes 'were made to only facili- -
tate the_ ir.atallation and inspection of Thermo lag materials Land:still meet the original requirements of 2323 MS 38H. QC inspection of ThermoLag fire stop depth ano location is necessary to assure proper instell. tion of the fire barrier envelope system. The change regarding the minimum distance from RES coverage termina-tion to the first attachment band was made for clarification. _. ~ _ _ _ . . - , _ . . _ . . . . _ . _ . . _ _ . , _ _ _ _ . _ . . _ . . _ . _ _ _ _ _ _ - . _ . _ _ _ _ _ _ _ . _ _ .
i DCA 77269 R.10 Page 11 of 17 7b. Engineering Basis (cont'd) REVISION 5 (cont'd)
- Fire _ stops are required for cable trays protected with RES since direct radiant heat transfer is possible in the event of a fire. This requirement was not directly spelled out in the specification, but rather in the installation drawings. This change is provided only for additional clarity. Fire stops are not required for condules protect-ed with RES because direct heat transfer through radiative interacrion is not possible in the event of a fire.
Ambient temperature and dev point readings are required for bulk applications. This type of application is not being used at Comanche Peak. (The trowel grade material used for covering seams, joints, nuts, bolts, Hilti bolts, etc. is not considered bulk application]- The changes made regarding conformatory testing were editorial. Site fabricated material is no longer permitted to be used. Calculation 0210 063 00/5. reference was deleted and the specific weight value for RES was added for convenience. REVISION 6 Ambient temperature and dew point readings are required for bulk applications that are installed per Specification 2323 AS 47. These requirements are no longer required for Specification 2323 MS 38H and were erroneously deleted by Revision.5 of this DCA. Reinstating these requirements will facilitate'the installation and inspection of Thermo lag materials associated with 2323 AS 47. REVISION 7 The changes made by this revision are editorial. An apparent typing error is all that is being corrected. No justification is necessary. REVISION 8 The exception of vertical cable trays from the requirement of' placing support banding under the top panel of Thermo lag coverage is acceptable since the tray--cop coverage will not be susceptible to deformation due to gravity, j a NOTE: The purpose of the requirement for support banding- was to prevent- deformation due to gravity. ;
\
The allowance of top coating Thermo lag 3301 af ter 24 hrs, of cure l instead of 72 hrs, is based on a vendor letter stating this is an I acceptable practice (see attached letter). _ ~ . . _ _ . . . . _ _ . . . . _ . _ _ . . _ _ _ _ . _ _
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DCA 77269 R.10 Page 12 of 17 7b Engineerinx Basis (cont'd) REVISION 9 The addition of the weight criteria for pre fabricated Thermo la6 items was originally stated in this specification for site fabricated items and was - the basis used by various disciplines in their analysis of Thermo lag impact on their comraodities. This criteria gives more latitude for Construction to use and QC to accept vendor fabricated Thermo lag-items that may occasionally exceed 1/4' in thickness. The deletion of the requirement for QC to check ambient temperature and dew point before Thermo lag 330 660 Flexi blanket installation is
-acceptable. Ambient temperature and dew point readings need only be taken for bulk applications of 330 660 trowel grade; an installation not presently used at CPSES.
REVISION 10 The addition of the minimum thickness criteria to Appendix, A of Specification 2323 MS 38H allows for the receipt and acceptance of vendor fabricated Thermo lag items that exhibit inconsistencies in
. material minirnum thickness requirements. -(C:: t: che d 1::te r)- 4fp;'I'p c arre e erTweo to cvc ro,s.g .,
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O DCA 77269 R.10
. Page 13 of 17 AFTECTED SPECIFICATION PACES R.0 R.1 R.2 R.3 R.4 R.5 R.6 R.7 R.S R9 R.M MAIN BODY: i 11 X X iii X iv X X
l l DCA 77269 R.10 Page 14 of 17
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l AFFECTED ' SPECIFICATION PAGES R.0 R.1 R.2 R.3 R.4 R.5 R.6 R.7 R.8 R.9 R.IO < l MAIN BODY: 1 X X 1.1 X X 2 X X 3 X X 3.1 X X 3.2 X X 3.3 X 4 X 5 X 6 X 7 X 8 X 8.1 X 9 X 10 X 11 X 12 X 13 X 14 X 15 16 X 17 X X 18 X 19 X X X X X X X 19.1 X X X 20 X X X X X 20.1 X X 21 X X X 21.1 X 22 X X X 22.1 X X X 22.2 X 23 X X X X X 24 X X X 25 X X X 25.1 X X X 26 X X 27 X 28 X 28.1 X
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29 X 30 31 X X X X 32 X X 33 X X X 34 X X 34.1 X X X 35 X X X
DCA 77269 R.10 Page 15 of 17 ATFECTED SPECITICATION PAGES R.0 R.1 R.2 R.3 R4 R.5 R.6 R.7 R.8 R,9 R.10 APPENDIX A: 1 2 X 3 X X 3.1 X 4 X X X X 4,1 X X X 5 X X X 5.1 X X X 5.2 X 1 6 X X X 7 X X X 7.1 X X 8 X X X X X 8.1 X 9 X X X X X X 9.1 X X X 9.2 X X 10 X X X X X X 10.1 X X 11 X X X X 11.1 X 12 X X X 13 X X X 14 X X X X 14.1 X X X 14.2 I X 15 X X 16 X X + APPENDIX B: 1 X 2 X 2.1 X 3 X 4 X X 4.1 X X X X 4.2 X X X X 5 X X X 6 X X X 6.1 X 7 X X X 8 X X X X 8.1 X i APPENDIX C: 1 ' 2 3 4 5 ) 6 1 7 ) 8 APPENDIX D: ALL X
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DCAi77269 R 10 2323 MS 38H Rev. 2 Page L6 of 17 Page 3 2,5' I4vwl'C (Storage) Items shall be stored indoors or equivalent with all. provisions and requirements as set' forth in Level 8 items except 40 ; that heat and temperature control is not required. ! l 1 4,0 -RECEIPT INSPECTION REQUIREMENTS 4,1 Receipt . inspections shall be by qualified quality control (QC) yo inspectors in accordance with site procedures. I 4.1.1 These instructions shall assure that materials, equipment, or ,g. components are properly identified and correspond with associated documentation. 4.1.2 These' instructions sh:.11 assure that inspection records or l ca.cificates of conformance attesting to the acceptance of materials,l00 equipme nt , and components are completed, j 4.1.3 Materials, equipment, and components shall be inspected and judged 3o { acceptable in accordance with existing site procedures, j j 4 . ~. , 4 Items accepted or released -shall be identified as to their i inspectioned status prior to forwarding them to a controlled storage area or releasing them for installation or further work. 4.1.5 Nonconforming it- i shall be clearly identified, controlled, and ' segregated where practical, until proper disposition is made. l00 4.1.6 Pre fabricated Therwo lag items (i.e., panels and conduit sections. etc.) shall have a chickness of 1/2" minimum. 3/4" maximum. , too NOTE 1: The 3/4" maximum thickness of pre fabricated Thermo lag 1: ems may be exceeded provided the item's weight does not exceed 5.25 lbs,/sq. ft. NOTE 2: Localized depression areas may exist provictd they are not less. than 3/8" minimum thickness for an area not greater than 16 sq, in. 10 The localized depression areas shall not exceed a cumulative total area greater than 75 sq. in, per panel / item. 5.0 ' MATERIAL STORAGE INSPECTION REQUIREMENTS Verification of field storage level is not required. The following attributes shall be verified a minimum of once per sonth for material storage: (APPENDIX A)
DCA 77269 R. (0 2323 KS 38H, Rev. 2 Page 17 oC 17 Page 3.1 5.1 Storage Level Material Storaxe Level (Min.) 330 69 Stress Skin C 330 1 Subliming coating (bulk). B 330 1 Subliming panels (prefabricated) C 351 Primer B Ch 350 Two Part Spill Resistant Topcoat B 330 70 Conformable Ceramic Blanket ) C 330 660 Flexi Blarlet Thermal C 330 660 Barrier / Bulk Material B 330 71 Fiberglass Cauze C i l l l l l j (APPENDIX A)
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Mr. John Wawrzentak impell Corporation FM Road 56 ; 5 Miles Northwest of Glen Rose Glen Rose, Texas 76043 i
Dear Mr. Wawrzentak:
As indica ted in our (clephone conference of earlier today, THERMO LAG M1 Fire Resistive Material operates on the principle of sublimation with partia intume$cence. The performance of the product is based on the Integrated sublimation, heat block' age derived from endotherrnie decomposition and m in}ection through the char layer developed through the process of intumesc , and the effects of reradiation. The Subliming Material blankets a substantia'. urface area which 15 expos the flame l.oeal variations in thickness are negated by the average effects o total mass of subliming materials and subliming gas produced as a result of energy exchangd,between the fire bar:ier and the flame itself. Control thickness measurements are made on a locations of each Panel. Bis is in strict accordance with TSI's Quality Cont Operating Procedures which are audited by Texas Utilities personnel regular audits The most recent being performed on October 12 and 13,1989. We understand that several panel thicknesses, below 0.5", were observed. Instance, a thkkness of 3/8 was reported over small areas. The size supplied to Comanche Peak is 4' x 61/2', nominal. We understand that these areas comprise a maximum of 2% of the total surface area of a panel. . THtRMAL SCitNCE. lHC.
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Y DCA 77269 R. //
. Page 2 ot t 7 Jt (r euT Q) a m stos o Specification 2323.MS 38H, Revision 2. Appendix 5 contains the following clerical, grammatical, structural, and programnade deficiencies:
- 1. Section 1
- a. Paragraph 2,0 (first paragraph) This paragraph is not worded -
consistently with similar scope paragraphs. (Example: 'This section provides the inspection actributes, . acceptance criteria and mandatory inspection hold points for ) storage of radiant energy shield utilized in desig,nated i non. nuclear safe ty/QA program. applicable structures. ') l
- b. Paragraph 3.2 This definition in ..ct required. Procedures and specifications shall contain the info macion necessary to f lfill the scope. An ites is either rquired to be inspected, utilizing specific. criteria, or it is not! :
- c. General
- 1. HEMYC and HEMYC system materials are not defined.
- 2. RP.S system accessories are not defined.
- 2. Section 2
- a. Paragraph 2.1 - (See comment on Section 1, Paragraph 2.0.)
- b. Paragraph 3.1.2, 3.1.3 - Where or hbv are qualification records and list of qualified applicators obtained?
- c. Paragraph 3.2,2 How or who is responsible for notifying QC that these systems have been released for HEMYC installation?
- d. Paragraph 3.3.1 Change verbaga-to read: '
location of HEMYC shall be required by .
- e. Paragraph 3.3.2 (first sentence) Type "minlaus of".. How are the fastening studs applied? Are they inspected?
- f. Paragraph 3.3.4 How are the stainless steel bands fastened?
Are they inspacted? How-are they identified as being stainless-steel? 5 Paragraph 3.3.5 Type " center to center any*.
- h. Paragraph 3.3.6 . Define securely install: Hand eight? Snus ci 5ht? Torqued? In regard to compression, this will have to be a hodd point. Also, verification of overlap will have to 'be accomplished prior to fastening.
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. o DCA 7 7269 E. //
Page 3 et ty 3c (cont'd)
- 1. Paragraph 3.3,10 (second sentence) . Typographical error . '
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- j. Paragraph 4.1 (first sentence) . typographical error " cur *, )
also ' reassemble'. ! Section 2 (cont'd) ' 1 Ceneral: Hold points are not identified. Many of the attributes vill need to be verified prior to subsequent work. All ALS system materials (HEMYC, inner blanket, fastening s tuds and nuts, etc. ) need to be defined. REVISION 1 1 l This revision is required to clarify the 28 day dry time criteria for ! Thermotag 3301 in Appendix A. Other clarifications are also required. ' REVISION 2 This rev,ision is required to clarify the seceptance criteria for the X. Cut Tape Adhesion Test, incorporate poet IDR comments, and to correct gram. natical and typographical errors. REVISION 3 Revision 3 is required to allow certain airdrops which present ampacity concerns to be vrapped in accordance with SVEC Project Procedure PP.108. This procedure provides instructions for isolating cables requiring pro. tection and identifying only those cables to receive vrap with 330 660. MS.38H requires revision to recognize PP.108 and to provide instructions for installation of 330 660 in these special cases. In addition several typographical change's are required. REVISION 4 This revision is required to delete the requirement of Regulatory Guide 1.36 from the RES system testing (i.e. , Paragraph 3.5.4.2). This will facilitate construction installation schedules by allowing the use of on site RE3 that has not been tested to this regulatory guide. REVISION 5 Revision 5 is required to clarify the installation requirements of Thermo. Lag for craft and to delineate the appropriate inspection criteria for QC. This revision is also required to clarify the requiremen'.s of conformatory testing for RES, to mandate QC inspection of Thermo. lag fire stcys install. ed in cable trays, and to clarify the location requir*adnta for RES fire stops, l l t
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. !KA 77269 4. #1 Page 4 et t 7 Se (coot'4)
REVI$105 ), Revision 6 is required to reinstate criteria applicable to 2323.As.41 that vas erroneously omitted in Revision $ and to. Etvis1001 7 Revision 7 is requited to correct a typing error en page 9.1, Appendix A, of Revision 3 of this DCA. REV151048 8 This revision is required to relax specification requirements to f acilitate construction. The following changes need ce be made: *
. Reduce mintarum cure time for Thermo. lag 3301 froe 72 hrs. to 24 hrs, before Top. coat (Thermo. lag 350) may be applied.
. Exempt vertical runs of tray from the support banding requirement for 24' and wider cable trays.
REVIS1011 9 This revision is required for the following:
. Add criteria for 1terno. lag 3301 pre. fabricated pieces to exceed the maximum 3/4' thickness.
. Delete the requirement for QC to take ambient temperature and dew point readings before Thermo lag 330 660 Flext. blanket installation.
REVIS1 Oil 11 This revision is required in order to clarify the criteria for receipt inspection which was added in revision 10 of this DCA. e
- 4 8C4 ??269 4.Af Fasa S et if 7s (coet'd)
Fame _ test ec ement Ins t ruc tions
. Sody of Specification e No pages were changed in this revision.
. Appendix A o Remove pages 3 and 3.1 free the current specificatten.
o Insert new pages 3 and 3.1 into the specificatise. Place the remaining pages of the DCA in front of the specification. The resulting updated specification shall match the pagination and revision levels indicated on the inden sheet. If not, the specifi. cation shall be returned to DCC for correction. 7a Detalle of change 34 vise Section 4.1.6 to add clarification for which types of Thermo. lag are appiteable to the the different sceeptance criteria provided by the samfacturer. See pages 6 and 7 of this DCA. e 4 e e O 9
DCA 77269 t.H Page 6 of /7 is.(eooYk Discussion of Beckfit (Revision S) Some of the changes made by this DCA require backfit. A discusskon of atch follows: o To date, no cable trays requiring RES coverage han been finalized. No backfit required as a result of the change regarding RES fire stops. Prior to package closure, fire stops shall be inspected per the changes in this revi Lon, o The changes made to the conformity testing section for RIS are editorial and require no backfit, o The changes made regarding LES band spacing are for additional clarification and require no backfit, o The changes nada to the installation section for nerno. lag are for clarity and to provide construction sids and do not require backfit. o ne changes made to the installation and inspection section for Thermo.la5 fire stops in cable trays vill require a backfit QC inspection. NOTE 1: Due to CAR 89 009 and Construction Hold Notice CHN.572 dated 9/6/89, rework of the nerno. lag materials installed in the plant on or prior to 9/6/89 is required. (On 9/7/89 and 9/8/89 construction performed a walkdown of all nerno. lag presently installed in the plant. marked it with a red indelible marker, and had QC monitor this activity.) All seams / joints of the Thermo.la5 materials presently installed in the plant are to be separated. All prefabricated normo. lag materials shall be inspected by construction to ensure that the material has not been modified of applied so as to provide less then the required 1/2' minisua coverage as delineated by Specification 2323.KS.38H. Rainstallation of herno. lag materials shall be in accordance with the installation requirements of 2323.MS.38H. NOTE 2: Due to the rework activities described in NOTE 1. QC verification of all nermo. lag fire stops shall be accomplished during this rework period. nis will eliminate the need for destructive testing of a sealed normo. lag envelope at a later date. (Revision 6) There are no backfit requirements associated with this revision of this DCA. i l - - .. . - . . .-._ ~ . . . . - . ..
i DCA 77269 R #1
- 7. (c.a7v)
Discuselon of Backfit (Revision 7) ' No backfit of this change is necessary since it was not recognized as a change by QC (no Rev. 5 revision bar). Additionally. If this criteria had been used for inspection, the only spacing that would have been accepted is thrt which was exactly 6* on center; which is acceptable. This is true t.cause construction was still bound to a requirement of 6' sax. band spacing in the body of the specifiescion. (Revision 8) No backfit required. Previous installations performed per the more stringent criteria are entirely acceptable. (Revision 9) Were are no backfit requirements associated with this revision of this DCA. ne changes made by this revision do not involve any construction requirements and in fact are less restrictive than before. (Revision 10) There are no backfit requirements associated with this revision of this DCA. The changes made by this revision are for future receipt of thermo lag ma t e rial . (!LEVIsIon 11) No backfit is required since the ecceptance criteria used for inspecting Thermo lag 3301 panels, conduit sections and 330 660 Flex 1 b*.,nket; prior to this revision of this DCA, was more stringent than the revised acceptance criteria implemented by this design change. Therefore, the materials inspected prior to this design change are acceptable and no backfit will be required. 0 e o smm m,- . senwe se- **-v e m-- , n,
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- DCA M269 t. #
Page g of f7 4 7b Enaineerina Pasts (cont'd) g REVISION 0 - Tollowing are the Engineering Bases for the changes ande by this DCA to Specification 2323 K5 38H, Ravision 2:
. Editorial changes have been made for clarity.
. Revised the 18 inch rule for covering protruding sesbers of a Thermo.l.ag barrier to 9 inches per Calculation NE.CA.0000 963.
. Revised RLS installation requirements per Calculation KE.CA.0000 990.
. Revised Appendices A and 8 to clarify text, sequence, contents and hold points.
. Provided additional criteria to allow greater flexibility during the installation of existing design.
. Enhanced procurement and storags requirements to satisfy existin8
, design requirements.
. Deleted Appendix 0 (Thermoi.sg 330 System and Radiation Energy Shield Typical Inat:11ation Details) and referenced new design drawings as typical details to f acilitate installation.
. QE coraments stated on Pages 1 and 2 were resolved by reviewing each page and making appropriate changes. Changes were reviewed with Qt and their comments resolved as part of the 1DR process.
REVISION 1 Following are the Engineering Bases for the changes made by Revision 1 of this tr'.A to spect!! cation 2323.KS.38H:
. Editorial changes were made for clarity.
. he requirement to sev and n band RES along the longitudinal seam (overlap) was removed. This was changed to allow banding only and not require sewing as well. ne banding vill hold the RE.S securely around the raceway. The longitudinal sewing is not required because the barrier systen used at CPSES is not a 1 hour rated systen but a 1/2 hour rated system as justified in Calculation KE.CA.0000 990, Revision 0; therefore, it is not subject to a hose stream test and the longitudinal saving of the overlapping sean is not required.
8
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T8CA 77269 t , W
, Fage 9 et 17 7b Engineerina Basis (cont'd)
Rivi$10W 1 (cont'd)
. The option to use a moisture meter as a means of verifying that the Thermo. Lag 3301 bulk grade material is sufficiently tvsed to take an accurate dry film thickness was added. Elther a waiting period of 24 days following application or a moisture meter reading of 20 or less is sufficient to assure that the material has dried enou6h to allow an accurate Drf measurement (No further Shrinkage).
. A definition of secondary interferences and a statement which allows them not be protected was added. A secondary interference is separated from a protruding ites or protected racevay by two separate air 58ps. For this reason a secondary interference vill not cor&ct enough heat into a protected raceway to d*5rade the fire barrier.
. N X. test for adhesion verification of 351 prim 6r was aMed to allow for more efficient field testing. The previous cross. hatch testing is more applicable to laboratory conditions and the I. cut assures adequate primer adhesion.
. N allowance to compress the Rt.S satorial up to 3/4 inch was added. The additional 1/4' beyond the previous 1/2' allowebte compression vill not comprise the performance of the RES based on information obtained from the vendor.
REVISION 2 To119 wing are the Engineering Bas ** for the changes made by Revision 2 of this DCA to specification 2323.MS.38H:
. Editorial changes have been nade for clarity.
. Post IDE comments from QE were of the editorial nature.
. The 1. Cut Tape Adhesion Test acceptance criteria in Revision 1 of this DcA stated that less than 5% of the test area could be removed upon tape reroval. This revision clarifies this criteria to be more in line with ASTM D5339. The scale for adhesion for the I. Cut test is a combina: ion of qualitative and quantitative criteria. On this scale, 5A is the most conservative. 4A is the desired acceptance criteria but does not Siv* specific limits et material removal. It says trace ramoval is acceptable but this criteria is left open to individual interpretation, since &A is entirely qualitative, quantitative criteria was added using la as a guide (3A is quantitative), h acceptable removal criteria in 1A was halved to allow 1/32' peel.off, either side of the incision (I. cut), this criteria allows craft to securately determine the results of the test.
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. DCA 7 7269 1. u Page 10 of IT 7b Enstineerina Basie (cont'd) kr/t5105 3 h changes made by this revision are procedural in nature and have no effect on fire protection requirements.
REv!SION 4 N basis for deleting the requirements of Regulatory Cuide 1.36 for RIS material is as follows:
- 1. TSAA, section 1 Appandix IA(5), Fage 1A(5).15 states that Regulatory Guida 1.36 does not apply for components located inside CPSES containment buildings, since only stainless steel metal renective thermal insulation is used for austenitic stainless steel components located there.
- 2. Specification 2323.Ms.38N and M1 1700 timits the use of RE$ to inside containment. (Reference Paragraphs 1.2, 33.2, 3.7.1 and '
M1 1700 entries for Rf.S applications.)
- 3. RES is a radiant energy shield for an exposure fire and is not an
' insulation * (reference Paragraph 1.3.10 . Specification 2323.MS.
38H). 4.- RES will be installed on conduits and trays and not on/touching stainless steel pressure retaining components. An installation and inspection paragraph is being added to this specification to assure compliance with this requirement. (See mark.ups attached to this DCA, Revision 4.) In summary, the RES will be used in containment on non stainless steel components as an energy shield. hrefore, based on the FSAR section listed above, Regulatory cuide 1.36 does not apply. Rrvis10N 5 h changes made by this revisto'n of this DCA do not change the installation or the interpretation of the QC inspection requirements of Specification 2323.MS.38H. h se changes were made to only facili. cate the installation and inspection of breo. lag materials and still meet the original requirements of 2323.MS 38N. QC inspection of Thermoieg fire stop depth and location is necessary to assure proper installation of the fire barrier envelope system, h change regarding the minimum dietance from RES coverage termina. tion to the first attachment band was made for clarification. e
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l l DCA 77269 1.Il Fage 11 et ft ) 7b Enaineerf na laste (cent'd) grvis!ON 5 (cont'd) I rire atops are required for cable trays protected with Ets eines ' direct radiant best transfer is poselble in the event et a fire. This requirement was not directly spelled out in thi specification, but rather in the installation drawings. This change is provided only for additional eterity. Tire stops are not requtred for conduits protect. ed with RES because direct host transfer through radiative interaction te not possible in the event of a fire. Ambient camperature and dev point readings are required for bulk appiteations. This type of application is not being used at Comanche Peak. [N trowel grade material used for covering seams, joints, j nuts, bolta, Hitti bolts, etc. is not considered bulk application l ne changes made regarding conformatory testing were editorial. Site fabricated 34tet tal is no longer permitted to be used. Calculation 0210 063 0075 reference was deleted and the specific t weight value for RES was added for convenience, REVISION 6 Ambient temperature and dev po.'nt readings are required for bulk applications that are installed >er Specification 2323 AS.47. N se requirements are no longer required for Specifiestion 2323.Ms.38H and were erroneously deleted by Revision S of this DCA. Reinstating these requirements will facilitate the installation and inspection of Thermo. lag satorials associated with 2323.AS.47. REV1510s ? The changes ande by this revision are editorial. An apparent typing error is all that is being corrected. No justification is necessary. R5v1SION 4
% exception of vertical cable trays from the requirement of placing
, support banding under tho' top panel of Wrmo. lag coverage is acceptable since the tray. top coversge vill not be susceptible to deformation due to gravity.
le075: The purpose of the requirement for support banding was to , prevent deformation due to gravity.
- The allowance of top coating Thermo. lag 3301 after 24 hrs. of cure
, instead of 72 hrs. is based on a vendor letter stating this is an acceptable practice (see attached letter). ,e-g. p.. . - - , , ,.m-yw_--. - 7 m +
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DCA 7726 9 t, il Tb Page it of If Ensin**rtna taste (cont *d) g3vi$!0N 1 no items addition of W voight was originally stated incriteria for pre. fabricated this specification .f ag items and us the basis used by variousordiscipli of norno.lsg impact on their commodities site fabricated nes in hir analysis latitude for Constructica to us and QC to accept %is crit hermo. lag items that may occasionally exceed wnder fabricated n thickness, 3/4' i and acceptable. dew point before330 Thermo.lagThe 660 deletion of t eck ambient temperature nutblah taken for bulk appiteations ofAmbient temperature and dew poi need only be not presently used at CPSt.$. 330 660 trowel grade an installation REVISION 1_0_ h addition of the minimum thickness ppendixcriteria A of to A vender fabricated thermo. lag itemse that material minimum thickness requirements. of exh consistencies in O.ctre e mean to cvc rug.g .c-(! n m =h;d h:::a bgt{,3 1 (# REV1310N 11 This design change is required in order to apply acceptance criteria and 330 660 for the receipt of broo. lag 3301 panels, conduit sections Flext blankat which is consistent with that critaria by which th manufacturer (TSI. Inc.) uses in the manufacturing of sam materials. TsI, Inc. utilizes a tt! Elect, approved QA procedure for
- acceptance discuated in thisof the above design materials which allows for the variations change.
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t k J 8CA ??!69 A.U l 1 Page 13 of f7 SPSCIFICAT!GW -
.P,4GES u
t,0 R,1 a.2 E.3 t.4 i- ~ MAIN 6007: 1 R.S R.6 t,7 a.8 a,9 R.10 t il
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4 4 , DCA ??269 t. II Pase 14 et 17 AFTECTED SPSCIFICAT!as _ _ _ FACES __ R.0 t.1 R.2 1.3 R.4 R.S R;6 E.7 MAIN SODY: 3.8 a9 a . to a sf 1 X X 1.1 X 2 X
- X X 3 X X 3.1 X X 3.2 X X 3.3 X 4 X 5 x 6 X 7 X 8 X 4.1 X 9 K 10 X 11 X 12 X 13 X 14 X 1$
16 X 17 X X 18 X 19 X X X X 19.1 X X X X X 20 X X X X 20.1 , I X 21 X X X 21.1 X X 22 X X X X 22.1 I 22.2 X X X 23 X X X 24 X X X X
'25 K X X
25.1 X X 26 2 X X X 27 X 28 X 28.1 X 29 X 30 31 X X 32 X X X 33 X X 34 X X X X
-34.1 X X 35 X X :
X X l i
l s DCA 7 7269 k.11 PAS
- 15 of /7 ATTECTED SPICiricAT10s FACF.8 R.0 R.1 R.2 R.3 1.4 R.5 R.6 R.7 1.8 R.9 R.10 APPDfD11 A: 1 4j(
2 1 3 X X X 1.1 X 4 X X X X 4.1 X X X 5 X X X S.1 1 X X 5.2 X 6 X X X 7 I X X 7.1 X 1 8 X X X X X 8.1 X 9 X X X X X X 9.1 X X X 9.2 I I 10 X X X X X X 10.1 X X 11 I X X X 11.1 I
'12 X X X 13 X X X 14 X X X X 14.1 X X X 14.2 X X 15 X X 16 I I APPEND 1X 5: 1 X 2 X
' 2.1 X 3 X 4 X X 4.1 X X X X 4.2 I X X X S X X X 6 X X X 6.1 I 7 I X X 8 X X X X 8.1 I APPDQ11 C: 1 2 3-4
, 5 6
7 8 APPENDIX D: ALL X i, i
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2323.M$.34W Rev. 2 P*S* I 3.5 invol c (Storage) Itsens shall be stored indoors or equivalent with all ' provisions and requiremente as set forth in Level 8 items except that heat and temperature control is not required. 4.0 RECEIPT INSPE0210N REQVIREMENTS 4.1 Receipt inspections shall be by qualified quality control (QC) inspectors in accordance with site procedures. 4.1.1 These instructions shall assure that asterials, equipment, or components are properly identified and correspond with associated documentation. 4.1.2 These instructione shall assure that inspection records or N certificates of conformance attesting to the acceptance of materials, equipment, and components are completed. 4.1.3 Materials, equipment, and components shall be inspected and judged acceptable in accordance with existin5 site procedures. 4.1.4 Items accepted or released shall be identified as to their inspection status prior to forwarding them to a controlled storage area or releasing them for installation or further work. 4.1.5 Nonconforming items shall be clearly identified, contrilled, and segregated where practical, u..til proper disposition is made. 4.1.6 Pre-fabricated Thermo lag itear, (i.e. , panels , conduit sections, rioxi blankets) shall meet thr, following thickness requirements: Thermo lag 330 1 panels 1/2" sin., 3/4' max. Thermo lag 330 1 conduit sections 1/2' ain., 3/4' max, Thermo lag 330 660 rioxi blanket 1/4' ain., 5/8' max. e NOTE 1: The 3/4" maximum thickness of pre fabricated 3301 Thermo lag items may be exceeded providad the iten's weight does not exceed 5.25 lbs./sq. ft. NOTE 2: localized depression areas may exist provided they are not less than 3/8' sinimum thickness for an area not greater than 16 sq. in for 330 1 panels and 2 in2 for 330 1 conduit sections, localized depression areas shall not exceed a cumulative total area greater ty'n 24.of }'he itama total b
' finished face' surface area 77heS i's"nT allowance for thickness seasurements of less than 1/4" for Thermo lag 330 660 rioxi blanket.
NOTE 3: The 5/8' maximum thickness of pre fabricated 330 660 \ Thermo lag items may be exceeded provided the item's weight does not exceed 2 lbs/ft2 . (APPENDIX A) DCA 77269, REV. 11 PAGEl6 0Fl7
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2323 MS Stil, Rev. 2 reso 3.1 j - 5.0 MATERFAf. STORACE LNsPECTION REQUIRDG:NTS verification of fleid storage level is not required. The following attributes shall be verified a minimum of once per month for material storage: 5.1 Storage 14 vel Katerial Storage _.14 vel (Min,) 330 69 Stress Skin C 330 1 Subliming coating (bulk) B 330 1 Subliming panels (prefabricated) c 351 Prtner 00 350 Two Part Spill Resistant Topcoat & 330 70 conformable ceramic slanket C 330 660 riext Blanket Thermal C 330 660 Barrier / Bulk Material 8 330 71 Fiberglass Cauze C 1. 9 (Af/ENDIX A) DCA . 77269, PR 11 PAGEl? 0Fl7 y -e v ei y aw . ---
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- C'.OMANCHE PEAK & TEAM ELECTRIC STAT l1 CH/ NGE VERIFICATION CHECKLIST .
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*>= r e 3 .A I VIA TELECOPY: 817 897 8610 g 3 November 3,1989 Mr. Steve Etnbtnder impell Corporation FM Road 56 5 Miles Northwest of Glen Rose Glen Rose, Texas 76043 Sub}ect: THERMO LAG 330 Fire Barrier System
Reference:
TS!/R. Feldman's Letter Dated October 26,1989 to J. Wawrzenfak Dear Mr. Etnbinder TSta Quality Control Operating Procedures for the THERMO-LAG 330 Preformed Conduit Sections requires the entire surface of each section to be scanned and detailed thicknc$a measurements are taken on a minimum of 9 preselected locations. This la in strict 6ctordance with 15rs Queitty Control Operating Procedures which are audited by TV penonnel during their regular audhs. The most recent being performed on October 12 and 13,1989. We understand that several conduit section thickneues, below 0.5", were observed. We understand that these areas comprise a maximum of 2% of the total surface area of a Preformed Conduit Section. Fire tests performed by 151 involving the use of 200 or more conduit sections, manufactured under identical quality control requirements, resulted in no failures of the THERMO LAG 330 Fire Barrier System. Small statistical variances, as noted above, have no impact on the fire resistive resportse of the conduit sections tested. For purposes of futmv receipt insyction at Comanche Peak, we suggest that localtred compressions should not be less t3at 3/8" in thkkness over an ares not to exeed 2 square inches. The cumulative total of all localized compresa!ons should not exceed 2% of the total surface area of each conduit section. Based on the Quality Control Program in effect and fire test results, the fire resistive response of the THERMO LAG 330 Preformed Conduit Sections supplied to Comanche Peek meet our requirements for a one hour fire barrier system. You truly, f A. Ripp , Jr.v v ce President Sales & Marketin5 THtitMAt SCitNCE, lHC. + 2200 CA$$tN$ Dit, e $t Louis, MO 63o26 (314) 3491233 Telec Domestk 44 2384 e Ovem 209901. Telecopier (314) 3491207
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-a date s l-MA Robtneon, Robinson, Peterson, Berk, Rudolph, Crosa & Garde '
Mary Lou Rob 4asos Nas Jean Robineon Attoroes at Law i John C. Peterson 103 E=et Cotege Avenw Awain D. Berk AprJews, Weonala 640s: ' ! MichaeJ Rudolph fue w aar ,
! Dan Crose Gran b y m 6een '
Bit!!s Piroer Cards Fr.: tween This transmission consists of 'l pages including cover sheer. TOs N(. h boobu* k A/,% FROMs &ffl'u tJM h M AL.- If there call (414) are any problems regarding this trans. mission, please 731-1317.
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