ML030770731

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Work Order No. 9949098 for P-38A Afwp Suction Drain Valve
ML030770731
Person / Time
Site: Point Beach NextEra Energy icon.png
Issue date: 10/09/2002
From:
Nuclear Management Co
To:
Office of Nuclear Reactor Regulation
References
FOIA/PA-2003-0094 9949098
Download: ML030770731 (19)
v • d • e


Text

ORIGINAL PBNP WO No: 9949098 WO Priority: 6

  • UNIT 0
  • MWO
  • UNIT 0
  • Group: MM
  • HEADER PAGE ********** Step Print: 06/20/02 Equipment: AF-00038 System: AF HP Zone:

Equipment Name: P-38A AFP SUCTION DRAIN Physical Location: 8/CB/AFP RM P-38A CUB Discovery Date: 11/16/01 Serial Number: 18-85 MO Problem

Description:

VALVE LEAKS BY SEAT AND CAP. REPLACE VALVE AND ASSOCIATED DOWNSTREAM PIPING.

Originator: ALEF K T 6703 Outage ID: Activity: T11A2 Tag/Stkr Placed: T TAG #: 179110 Tag Lctn: AF-38 Job Type: CORRECTIVE MAINTENANCE ON PL Project ID: Condition Report: E Work Function: WORK ORDER -

Mod Req #:

QA: Y SEIS: 1 Operability Pre-Test: N Procedures:

SR: Y LCO: Y EQ: N PMT: Y Operability Post-Test: N Procedures:

SSA: Y CIV: N MRULE: Y A/P: P CACC:

RRN: ... Tecl Spec Ref: SEE ITS QA Codes: 04 Sect XI Class: 3 Tools Needed:

)5-2-7-02 19:O00CV)

Work Plan/Instructions reviewed. Planme-7//SROCHES M D G919 LINE SUPERVISOR: JIQ1OlJI6IiI NAME: I DATE: //

Plant Conditions: ANY CONDITION Ignition Control Permit: Y Other Conditions: P-38A OOS Transient Combustible Permit: N Fýire Barrier Penetration Permit: N Scaffolding: N Heat Trace: N RWP: N IS SCREENING FO!5iO .CFR 50.59 OR 72.48 REQUIRED ACCORDANCE WITH NP 10.3.1?

__YES_ NO. . . IF YES ATTACH APPLICABLE PORTIONS OF FORM PBF-1515.

Equipment Isolation Required: .Y 0 A' ?33A '-FME: Y ISO Tag Series #1: ISO Tag #2: ISO Tag #3:

Operability Pre-Test Complete. Equipment Isolation as requested.

Permission granted to perform Work-*.

Ops DSS Notification Req: Y Ops DSS Signature: A4,'./-- Date: Iv/P_ /I Special Notification:

Condition:! release pending Number of Steps: 001 Acct #: 00 - OOObO - 3000122 - -0030 MFG Code: POWELL Tech Manual Cntl #:

  • WORK ORDER CLOSEOUT
  • 3roup Head Signature: Date: /_

/

ORIGINAL PBNP WO No: 9949098001 IWO Priority: 6

  • UNIT 0
  • MWO
  • UNIT 0
  • MM STEP DETAIL
  • Step Print: 06/20/02 Resp Group: **********

Equipment: AF-00038 System: AF HP Zone:

Equipment Name: P-38A AFP SUCTION DRAIN Physical Location: 8/CB/AFP RM P-38A CUB Sequence No: 01 Need Date Short Desc: AF-38 SEAT LEAKAGE Sched Start Date: 07/29/02 PLANNED: WORK PROCEDURES:

Crew: MM Shift: 2 Class: 430 Work Plan

Description:

REPLACE VALVE AS PER ATTACHED.

QC REVIEW REQUIRED: Y FRINK A J 7109 DATE: 062002

-- A8 Found Condition: " -

WORK PERFORMED: tAAA Wkj I. 4, 4 .i.

MTE: rgr-u-7 __7_a__3 QAR: 901____

ACTUAL USED: CREW:

  • _ _ __ _

SHIFT: I -- _ _

WORKER CLASS: 4I30_

NUMBER OF WORKERS: V_

TOTAL HOURS: 5 TTL EXPOSURE/STEP (MREM): 0 __

PARTS USED LIST ATZCHED: 1/ N WO TAGS REMOVED: (Y / N / NA WORK COMPLETE DAT : __ __

EMPLOYEE NUMBER: IL _.1 EMPLOYEE NAME:

  • WORK COMPLETED
  • Cause Failure Code: m // / NRM / .vC NT NA Machine History Review Required: */ N As Found-Out of Spec:

Failed Component hrs RE Downtime:

Corrective Action:

LINE SUPERVISOR: IL. ANAME :L DATE= _-

  • EQUIPMENT RET1 EVC Operability Post Testing: i1/2/C* C 4C/
  • EQUIP. TAKEN OOS - DATE: / / TIME: RETURN DATE: /_/ TIME:

Operability Procs Performe--a NON OPS SUPV: _

j_

I ILi NM:DA~TE:

NAME: 1_Th. DATE: I DSS: 'J'J

NUCLEAR POWER BUSINESS UNIT WO WORK PLAN Work Control Document: 9949098 UNIT: PBO Equipment ID: AF-00038 Equipment

Description:

P-38A AFP SUCTION HEADER DRAIN Work Plan Originator: Mike Desroches x6919 Date: October 8, 2002 WORK SCOPE WORK SCOPE Scope. Replace valve.

and Purpose Valve is leaking by. Past attempts at repairing these valves has failed.

PURPOSE INITIAL P-38A OOS CONDITIONS DAINGER TAG P-38A OOS Motor Breaker Racked Out SCOPE AF-00038 Isolated, Drained and Vented DANGER TAG P&ID" BECH 6118 M- 217 SH 2 @ G-04 REFERENCES P&ID BECH 6118 M- 217 SH 1 @ D-05 LIMITATIONS AND PRECAUTIONS TOOLS Tools: Welding Equip. S".. j/* L AND SIR# 23896 MATERIALS Materials: New 3/4"Velan Valve, 903-3266 3/i"Threaded Pipe Cap, UN 901-2575 \5-1."i '4A. ,1-eVk

%" SS Pipe Nipple, UN 902-9109 (SIR#2912* 3 Existing Valve is a Powell Model 2474A. It will be replaced with a Velan W04-2074B-13AA. This has been evaluated on SPEED 02-058.

QUALITY CONTROL QC REVIEW OF WORK PLAN L_

(independent QC review required on QA classified work order only) NA if non-QA work order __-_

QC Date Any change in scope requires WO WP review by QC inspector.

INS P.

SUPPORT SUPPORT El Engineering El Maintenance El NDE El t. Operations El Other Page 1 of 9 J \ShareDataVMn\WORKPLAN Ready-k 9.l9949%9949098 doc PBF-9169 Revision 3 01112/01

NUCLEAR POWER BUSINESS UNIT WO WORK PLAN Work Control Document: 9949098 UNIT: PB0 Equipment ID: AF-00038 Equipment

Description:

P-38A AFP SUCTION HEADER DRAIN Work Plan Originator: Mike Desroches x6919 Date: October 8. 2002 PRE-JOB BRIEF Supervisor / Job Leader to conduct pre-job brief using PBF-9217 (Mtn and I&C) or OM 3.29 (OPs)/..7 NOTE- Pre-job brief may require attendance of other workgroups involved in the work activity 7""

PRE-JOB BRIEF COMPLETED Su1is or Job Leader

~ /.-Date NOTES NOTE:-. .Tbe steps.in this work plan may bc performed in. any logic?] order ... -1 FME: Tools and equipment shall be checked for loose parts and debris and temporary covers should be installed for foreign material exclusion (FME) of system/components per Exclusion of Foreign Material from Plant components and Systems, NP 8.4.10.

NOTE: IF inspections or discrepancies require modifications to Work Scope:

THEN STOP work, place equipment in SAFE condition, and NOTIFY Supervision.

NOTE: The Control Room / the Work Control Center / and the watchstbnder (asiappropriate) shall be informed ofthe status of jobs which bring in alarms, affect indications, and other work being performed on operating equipment.

NOTE: All workers shall perform all Danger Tagging requirements as defined in NP 1.9.15 NOTE: When replacing parts, compare the old part to the new part to verify it is an acceptable replacement.

NOTE: Any pen and ink change to work plan requires initial and date by the change.

NOTE: Write WO number on top/header of any supplemental pages added to work package, i.e., forms, procedures, checklists PBF-9169 Page 2 of 9 j ,Share0ata.mflWORKPLAN\Ready.*wk99 9949\*.4S-O98 Ooc Revision 3 01112101

NUCLEAR POWER BUSINESS UNIT WO WORK PLAN Work Control Document: 9949098 UNIT: PBO Equipment ID: AF-00038 Equipment

Description:

P-38A AFP SUCTION HEADER DRAIN Date: October 8, 2002 Work Plan Originator: Mike Desroches x6919 Step No I Work Plan Description Worker Date Hold Point PHASE ONE activities.

This portion of the work order is for prefabrication work only and does not authorize any field installation WARNING THIS VALVE WAS SHIPPED FROM THE MANUFACTURER WITH NO PACKING INSTALLED.

1 ..&,4hAethreads from one end of the new nipple.

- . . . . .. ATE

2. Clean and prep the weld surfaces of the pipe and valve to a clean, bare metal condition that is free of any paint, oxidation or any other substance JDA"E that could contaminate the weld Perform the weld identified as SW-1 on the valve and pipe lAW the weld map (attachment 9949098-01) and the weld data sheet (attachment 9949098-02).

3 Install the new packing in stuffing box lAW "MI 32 2" Record packing configuration and all requested information on the valve ýDA/]E packing data sheet 4 Attach a "Material Control Tag" to the valve assembly. The label to- -

include the following information- t - X- tL,-kk* MT DATE Valve Number

- Work Order Number Stock numbers for the valve and pipe P2/

5. The Pre-Fabricated valve assembly is to be placed in a suitable storage Dz,/

location pending installation. Record the storage location below Storage location: (,n , T -DARE IJ PBF-9169 Page 3 of 9 J %.ShareData~mt\WORKPLANReadiy 9\99949o9949098 OoC Revision 3 01112/01

NUCLEAR POWER BUSINESS UNIT WO WORK PLAN Work Control Document: 9949098 UNIT: PBO Equipment ID: WO WORK PLAN AF-00038 NUCLEAR POWER BUSINESS UNIT Equipment

Description:

P-38A AFP SUCTION HEADER DRAIN Work Plan Originator: Mike Desro ches x6919 Date: October 8. 2002 Phase Two Installation of the AF-00038 Valve Assembly OPS HOLD 6 OPS to verify the danger tags have been hung, system ready for work and -- 3 permission to proceed with work.

OPS DATE 7 Record the "as found" position of the valve below. C0

[*bpen EL Closed LI Other (specify) M-.T DATE 8 Prior to removing the valve from the system remove the permanent valve identifi-catroritag- fr om AF-O0038 and retain for future- installation onto the new vave The tag @hould b6l6ffi&arily placed in'thýe imn'mediate area of .........

the valve and the location noted below.

Tag Location: - F; I , MT DATE NOTE: This line isSection XI Class 3. It is exempt from RJPRM requirements due to its size (314").

If valve cannot be replaced as written and the Insert weld needs to be performed, contact EPI engineer to address Section Xl requirements.

9

  • Perform a field cut as indicated on attachment number 9949098-01.

Note: Ensure adequate stub length remains after field cut to allow reinstallation of new valve.

Clean and prep the surfaces in the area of the welds and an additional 1" from the toe. The weld surfaces shall be cleaned to a bare metal condition that is free of any oxidation or any other substance could contaminate the weld.

that iTAT 4

CONCURRENT 10 Perform a final cleanliness/closure inspection within the valve and CHECK associated piping prior to closing up the system to ensure there is no loose debris in the system.

- Cleanliness/Closure is: Sat E] Unsat List any unsat conditions*"___ _ _ _

NOTE: If an unsat inspection condition is identified, do not sign off this Concur step until the corrective actions have been accomplished.

11. Irtstall the new valve in system and perform welds as shown on attachment number 99049098-01 lAW WPM 2.P8-GT and lAW Weld data sheet, attachment number 9949098-02.

Ensure the NDE inspections are performed lAW attachment number 9949098-02 NOTE: A PT exam of the weld is not required as this line does not see 11 3/.;

,/_

2120 F, per note in NP 7.4 3 under Line Class JG-4. MT DATE PBF-9169 Page 4 of 9 J %ShareDatavnt\WORZKPLAtAReady-.wk\9'9\949t9949098 doc Revision 3 01112101

NUCLEAR POWER BUSINESS UNIT WO WORK PLAN Work Control Document: 9949098 UNIT: PB0 Equipment ID: AF-00038 Equipment

Description:

P-38A AFP SUCTION HEADER DRAIN Work Plan Originator: Mike Desroches x6919 Date: October 8. 2002 PMT 12 Cycle valve to verify operaity freedom of movement & no binding PMT ~at llEIUnsat MT DATE 2-

13. Return the valve to the previously recorded "as found" position and record the "as left" poption below 6b 16-2,.S

[TOpen E] Closed [:] Other (specify) MT DATE HOUSE 14 Remove all debris, tools, and materials from the area Ensure all work Ii KEEPING areas meet PBNP housekeeping expectations. .: P

___IT /DATE 15 Record the applicable valve information on PBF-9918 and forward PBF- 7 9918 to Ana Ni-nwolny fur Champs equipm-ent update.e .. . ... ,, 'AE SUPV LABELING 16. Ensure labeling is adequate. Transfer Valve ID tag to new valve.

MT DATE PMT 17. Perform a leak check on the valve, piping and packing at NOP/NOT. jell+

NOTE: If packing leakage occurs, adjust as necessary or contact OPS Maintenance for adjustment Leak Check [Sat El Unsat Comments:

PBF-9169 Page 5 of 9 J %,Rare~ata~m',WORKPLANXReady-k%9919949ý9949098 doc Revision 3 01112/01

NUCLEAR POWER BUSINESS UNIT WO WORK PLAN Work Control Document: 9949098 UNIT: PBO Equipment ID: AF-00038 Equipment

Description:

P-38A AFP SUCTION HEADER DRAIN Work Plan Originator: Mike Desroches x6919 Date: October 8. 2002 OPERATIONS RETURN TO 1. Operations to perform all applicable Return to service test as defined on Z 1.

SERVICE PBF-2114 TESTING Additional OPS test Requirements OPS

_____ __[_ SAT []UNSAT 0_ SAT El UNSAT POST-JOB BRIEF Conduct post-job debrief using PBF-9218 (Mtn and I&C) or OM 3 29 (OPs). Document lessons learned, good practices, problems encountered, etc. on feedback form. Debrief should include all applicable work groups

- - ,t-../ .....

POST-JOB DEBRIEF COMPLETED Si.pe isor or Job Leader 2.3"ýZDate FEEDBACK Fill out feedback form attached to work package (maintenance group use PBF-9929) 1]fV3[6"*

(klr D5ATE PBF-9169 Page 6 of 9 J %ShateralaVntWORKPLANReady-wk\99949\9949098 doc Revision 3 01112/01

NUCLEAR POWER BUSINESS UNIT WO WORK PLAN Work Control Document: 9949098 UNIT: PBO Equipment ID: AF-00038 Equipment

Description:

P-38A AFP SUCTION HEADER DRAIN Work Plan Originator: Mike Desroches x6919 Date: October 8, 2002 NEW 3/4" fy\ .0,0).

THREADED "D PIPE CAP 1o Attachment Number 9949098-01 PBF-9169 Page 7 of 9 J OSha,Ceata' Revision 3 01/12101

Point Beach Nuclear Plant FILLET/SOCKET WELD DATA SHEET WORK AUTHORIZATION II (WO, MR, etc.)_____ 9949098 WO weld map REVISION N/A DATE N/A INITIATOR/DATE Desi oclies 6-20-02 DRAWING I9 t0l 115 Thick N1'A to BASE MATLTYPE/GR" AsTM A312TP130-1 Numt Tlhie%

BASE MATL TYPE/GR Valve F-316 SS Noln A. AAAO I tN1T 4 IrL-A LyI.2U I'VttLP I T '-uF ____ ___________

weld# I Size 3/l6** WcldU 2 Size 3/16 Weld#I S/e sWchltlf SIe W6ldI Su WELDING PROCEDURE SPEC.

WPMIN 2.P8 CT Corotp Inutuik Guu nitiul1% Group lInitiails Crouplutklitdl Fit-up, Alignment, Clemnliness, 0 C9 MMi 0 MM 4 0 [1___

0 0 _ 0 0_ _U_

Electrode Size 302. 9 V-1 1Uh Type ER316 0MM EMM mm 0 _ _ E__l TIricel ___________ 0 U ___ U E____

l Shield Flow Rate 5-25 CF1I ED MM 0MM4 Ct Ul . U Electrode Size E___________

______ U 0 ___ *. . _____ ____________

Type __ _ _ _ _ _ Ul __3 UD . _ _ I _ _ _ _ _ 0_

Tracel N Ul U0 PREHIEAT TEMPERATURE U UEl I~~ _____U ___U---

lin Temip. 50 F 0 MM m 0 ME]__

Ii 4q FIAL. .. t..

U-- -

00EP1(10(10 Purge: < N/A %OU U U: ______E]__ ___

Oxygen Aunlyzcr SIN U U 0IU__

INTERPASS rEMPERlATURE U____- _ U-U r1\0imm~~uiTempcirnture 350 F U El W~elders Symbol/ID E___ .. El.___ _____ ____U.....

Ul U Ul Ul ___

Initinls F'orinll 11iills Form# Initials lPornig Initial-; Fornift loilial% hinuu; Final NDE: El VT ___

Pi ocedure 1) frh( O1I&S...

M~~t N I- -- -------

  • 3)__

Comments: ASMC 1331.1 1967 ed Fiial Vr required.

k--NQ L11I Ill II!U I I!l 7T/17I J' 01

~= ln~ceI~onI',uu Page 8 of 9 X

  • hold I'niuut PBF-7042b Revision 2 05/20/02

Point Beach Nuclear Plant VALVE PACKIN(; DATA S.1EET WORK ORDER = 99-49098 EQUIPMENT I.D). = .\I -00018 NOTE: The fulli(mig in'formation is requested needed to pro, ide packing con figuirat ion for thiq %jhe.Information shall be obtained and for%%arded to V'alIe Team Engineering or in Nour super' isor.

MFG MODEL Velan W04-2074B-13AA SERIAL No m1))e Ik- q .-If H

A. STUFFING BOX I D 7 -1 B. STUFFING BOX DEPTH 1 /1 I D C. STEM O.D D. GLAND'FOLLOWER Il E. GLAND STUD 0 D.

"F.: GLA.,ND1 NUT (Betw*een Flats) "// It 11 G. EXPOSED STUD LENGTH H. NUT HEIGHT II I. GLAND NOSING J. BOTTOM OF-S0-,-d LAND AREA FLAT? N ACTIVE LEAKOFF LINE? YES no LIVE LOADED?

9/NO

'PACKING CONFIGURATION FRO]M TOP TO BOTTOM:**

AS-LEFT IlA NUMBER OF WIPER RING(S) I SIZE OF RING(S) 7/ 'e '.

X2 x NUMBER OF SEALING RINGS 2 SIZE OF RING(S). "[izzx.t ',,

NUMBER OF WIPER RING(S) I Wo SIZE OF RING(S). "7/L " N 4z" HEIGHT OF CARBON BUSHING SIZE OF BUSHING: x x HARDENED WASHERS SIZE-OF HARDENED WASHER MMV(Craft) TO TIGHTEN THE GLAND NUTS- l HAND TIGHT D WRENCH TIGHT TORQUE ,vG Measurements Performed By: INAk ~ ~ Date: /z! /0 2 NOTE: For AOV',* and MOV's, valve shall be setup for target packing friction.

NOTE: To be done by AOV/MOV technician when Hand Tight hox is checked.

"*TARGET GLAND NUT TORQUE: -A S-LE TORQUE:

  • TARGET PACKING FRICTION: , AS-LEFT FRICTION.

IINITIALS)

M&TE USED/COMMENTS:

PBF-922 I Page 9 of 9 RevIsion 0 08122101

Nuclear Power Business Unit Return to Service Testing Reviews Work Order/Document No. 9949098 INITIALS & DATE Work Group Post-Maintenance Testing _ _ Pre-Release Post Work-RTS Cycle valve to ensure full range and operabilit) (MT) AMd No leakage at weld ends of valve or packing, at NOPNOT. (OPS) -L. L*. t2O."

PMT Matri\ Attached? [: Y Specify __ N El N!A (4 box)

Section XI Equipment? ERY El N (V box) Maint. Rule? SY [I N (4 bo\)

Section XI Engineering Review *"/

Engineering Review **/ **

P" L.J°o* "1 z-oz ,lz2" Operations- SRO Review for PMT Adequacy & Operability Testing Comments / Resolutions Test requirements listed in the work plan (SRO Review)? [aY 0 N DN/A

  • r,/-/'z.- /
  • Specify required equipment/plant conditions with PMT activities.

f oriuinal work scope is unchanged. Post RTS signoff may be N,'A'd by WCC SRO or designee.

I*

May be N:A'd by WCC SRO or designee for S" type WOs or "'C"tpe WOs ,ahere a PMT is not required by procedure scope I'Ml -2 114 It% h.% I,411 (4,- 2X.m

VISUAL WELD EXAMINATION RECORD we energies Component

Description:

Page of Sheet No. or W.O. No.:

Component No.:

Ai- 3S

(*,V*fl 2

L. I i N- 701268 Welder(s). NDE Procedure / Rev.: Examiner(s) I Level / Date (Prini)"

Site / Project Code and Year:

Pb P I o 9949q1Qe Di t / Remote Insp:

Material Thick / Req. Weld Size. Direct [: Remote kcdoc)4IT 21-OZ t-7A1 IIATTflNJ L*vnh.Tf1 Inns'C'l.

RESUTS/RIARN ACC REJ N/A RESULTS/REMARKS WELD ATTRIBUTE* S r t ___________________________________________

I Joint Preparation (Cleanliness. Al ignment) / WIO RFPN LiCro~.

- I 1-i--

2 Fillet Weld Size -

/ 4-3 Fillet Weld Length *.'2"-"

4 Cracks

-4 4- +- -

7 5 Inclusions

-I-i- t7t 6 Lack of Penetration (If Open to S urface) 7/

4- 4 7 Undercut 7/

t-t-8 Overlap/Coidlap 7/

9 Concavity/Convexity 7 I--I

10) Weld Reinforcement 7 10 4-Ii-\

II Arc Strike(s) 7 12 Weld Spatter _____________

  • V 1*

AriSrkes fUlU*lt)" N*/* J

! Remarks:

oros iy Additional Additional Remarks:

NIA l1*

'r'U ATTA(Ufl I I NIA 1.4" 4

Examination Area Limitatio (If None, so state): EiJ-.iAL \4Lo) 0 J-4L~-4 _____________

Or.4 L...'*

  • '1 MAt.- x/J *t...[3Reviemk,er Examiner(,) /Area Examination / Date (Stgnatrer LevelLimitation*.(If None, so state): _ I LeJel Date:

__i Form NDE 700.1 Ren. 7.

we energies VISUAL WELD EXAMINATION RECORD Component No.: Component

Description:

Page of Sheet No. or W.O. No.:

AV: - Mn ' U7.-

-L 1 1 N2 701269 Welder(s): NDE Procedure / l~ev.:

2 Examiner(s) / Level / Date (Print):

C",ED - 'uM. Io* / ..

Code and Year: Site / Project,

?s1_-. 1 M,ý7 __P____ !__ _q__I Material Thic I Req. Weld Size- Di. t / Remote lnsp.:

D. "/o.sq 3I *4- Direct LI Remote M.klC..g U-,_ IoaZ EVALUATION WELD ATTRIBUTES ACC REJ N/A RESULTSIREMARKS 1 Joint Preparation (Cleanliness. Alignment) _ I-40 { 8_..

2 Fillet Weld Size / _

3 Fillet Weld Length '

4 Cracks 7 5 Inclusions ' _

6 Lack of Penetration (If Open to Surface) 7 Undercut ,/

8 Overlap/Coldlap /

9 Concavity/Convexity 10 Weld Reinforcement II Arc Strike(s) 12 Weld Spatter -

13 Porosity Additional Remarks:

SKETCH ATTACHED [E NIA [a Examination Area Limitationt (If None. so state): jrLI*-. *-v'-t. .

kevlewer I LCVCII LJJLC.

Examiner(s) I Level / Date (SiStmiiure). Mevlewer I Level I Date:ll; Q 2.-oz- n 700 1 NDE Form 700 1 Form NDE Rev..7 Rev. .7

Point Beach Nuclear Plant FME CHECKLISt 1.WORK ORDERIPROCEDURE/EVOLUTION: 9949098

11. ADMINISTRATIVE CONTROL EXEMPTIONS: Yes / No (if any are ans'vered "YES." General requirements continue inl effect and Section IV INSPECTIONS are still required.)

I . Piping/Condu~it 2" Diameter or Less (nominal) or Systemn Opening Less Than 4 Square Inches (approximate). See Note 1. Yes

2. Systemn Opening Less Than or Equal to 4 Inches inl Diameter (i e. -,aterbox drain)Ye Between 4 O'clock and 8 O'clock (pointing down).
3. Mvaintenance Activity Involving Compress ion/Threaded Fittings No
4. Maintenance/Operations Pump/Valve Repacking. See Note I. No
5. Maintenance/Operation Oil Changes. Oil Sampling, or Repacking of Grease in Components No
6. FME Zone: I (~N/A - Gen. Reqrmts. (circle one)

Recommended By (Planner): If -7Date: 4 C,- o-,

Concurred By (Cognizant Supervisor): k _Date:6 0 111. ADMINISTRATIVE REQUIREMENTS: (initial those that apply) _______

ZONE 1 ZONE 2

1. Boundaries (Required for all Zone 1 FMEAs) Required NOT Required 2: Signs (Required for all FMEA Zone I & 2) Required Required 3Pipe Dams Required (Record On FME Material Control Log)____________________
4. FME Material Control Locg (PBF-9 157) *Required L
5. Chemical Exclusion Zone (See Dry Fuel Requirements) _______ /dt L _____ __
  • NOTI required when Temporary Covers or internal barriers are in place. COMNPLETED (in itial/Date)
6. Administrative requirements implemented (Supervisor/Leadperson).

IV. INSPECTION REQUIRED:

1. Pre-System Opening Area Inspection/Cleanup Required. /X
2. Final Closeout Inspection.

CompletefReviewed ByDae (Supervisor/Lead person):/02 t "`

Note 1: Continuously attend system/component when open, or cover when NOT attended. _

(

Reference:

N P 8.4. 10)

Pill Paue~ I of I

Nuclear Pover Business Unit POST-JOB BRIEF CHECKLIST JOB/EVOLUTION: AF-000338 AREAS/WO 99949098 DATE:

0 When a Post-Job Brief is necessar', the appropriate level of managehient on the job should conduct the brief ASAP after the job is complete.

0 Cover all of the following pertinent information and any other relevant information in the post-job brief.

0 Note feedback on feedback form(s) PBF-0026p or PBF-9929, as applicable.

0 Include any new practices tfiat worked well.

S Fill out a condition report when necessary.

Conducted B%) 0 Date: /'0" _..-.-: -?..

-\ttendees T

.N4,~tVS-,

km

)

  • I 1 t:/

SAT UNSAT Nuclear Safet x Industrial Safety El Initial Conditions El El Pre job Planning Work Plan / Procedure Sianoffs RWP / ALARA Interaction / Support from other groups/Team interaction S.....

..  ;'LI" Job Walk Do%,,n LI El Permits LI Schedule / Planning Eli LI Work Plan / Procedure LI Prints LI Danger Tag Adequacy LI El Energized/De-Energized Equipment LI Tools & Safety Equipment LI Parts Needed / Prestaged LI Lot Number Discrepancy LI Accuracy in Champs Frequency / Scope of PM/ST (Document as found condition)

Quality Control Fire Protection Housekeeping / FME Post Maintenance Test Time Pressures I Training I Operating Experience Equip Label Special Tools

[] []L ~ If special tools were made to help with the job, ensure they are stored in the toolroom and listed on the paperwork for the next time the job is issued.

Lessons Learned LI El Ensure lessons learned are documented on the feedback form / Condition Report.

Commnints:

Re, I*ios (II I III Oif

Point Beach Nuclear Plant PIR-.IOR BRIFRF CI4ECKLIST JOB/EVOLUTION: 381:F-3e T -- 7Z/

9 1AE~'O g DATE:*

ATTNDEES ItRio ~ 4 iyLBRIEFING REQUIRED DAILY IFCHECKED Conducted By: 2 7

)t~L,,.-'C t.,_),

"- *- * .Use back of sheet if necessary REVIEW / DISCUSS & CHECK OFF all Aghlicable Items Scope of Job Hazards Purpose. leader, resources. tools, parts

  • Personnel safetylPPE
  • Procedures, work ordcrs, drawings, permits
  • Plant operation. power generation, nuclear satety, trip

.Mintenince Rule.Sttus of the affected iystem. avoidance

- Equipment

  • Asbestos

, Lead paint Energy Sources ilk Radiological Conditions

  • Tag boundaries
  • ALARA SEnergized equipment, de-energized equipment. *
  • RWP Radwaste Considerations pressurized, de-pressurized

/

  • Protected Worker Logu

()

Communications Communication requirements 4-- Other Logistics support requirements Foreign Material Exclusion Necessary notifications Housekeeping Individual job requirements are understood Security notification PBNP/lndustry event Lessons learned

/

Special Precautions Key Error Traps C) C)4-S First time evolution Industry and in-house operating experience, as applicable Distractive or poor environment Critical steps Inadequate mental/physical state Error-likely-situations, as applicable Time pressure Defenses-barriers Imprecise communication Independent verifications and concurrent checks Other error likely tasks Termination criteria-recovery, as applicable

--t _

Key Bariers Job briefings Procedure use Administrative program use Turnover meetings Supervisory presence Review verification Co-worker coaching Self improvement PBF-9217 STOP- THINK-A CT- REVIEW Relercnm, NP 1 6 10

PB02-24939 Page 1 of I I,A. LL.

Warehouse Issue Ticket Not 09/24/2002 11:04:31 1111 iIlII liiiIIliIII 1111111I1IIIII IllII Issue Point 30- PBNP Issue Point 30-PBNP Required Date 1 09/16/2002 Work Order SPB99-049098-000 SIR Number PB02-023896 Asset I Requestor a Desroches, Michael Crew Deliver To a Store w WO# 9949098 I

Qq49099 Q Level EA Line Stock Number Description S Leve I 1.00 SRI Oty To',Be Issued: 1. 00 EA 100-2592 VALVE, GLOBE, SIZE 3/4",

1.

  • DESIGN RATING 800 LB.

Issued Row/Bin Lot Number Expires Cond NEW Allocated 1.00 On Hand 2.00 Ill Returned (0

new item P009282-02 P- c 1f {,C)

C9 c<Ks7

'5Aý3

{.

Date q Received By Issued By W" L/'ftL4(' ",

PB02-27935 Page I of Warehouse Issue Ticket Not 10/21/2002 08.47:57 III l111111 1111111i 11t

____ _I ill i 1111111Iii Issue Point

  • 30-PBNP Required Date s 10/21/2002 Work order a PB99-049098-000 SIR Number a PB02-030290 Asset Requestor a Desroches, Michael Crew Deliver To a will pick up Description Q Level Line Stock Number 1.00 EA SRI Oty To Be Issued:

t 902.9109 _NIPPLE, PIPE, 3/4" X 4" LENGTH, SCH 80, THREADED "

On Hand Issued Returned Expires Cond Allocated Row/Bin Lot Number NEW 0.00 3FA6G2 11868 NEW ' 0.00 3FA6G2 12015

_ _0.00 NEW 3FA6G2 13837 NEW 0.00 3FA6G2 14761 NEW 0.00_--

3FA6G2 14761-008 P002593-01 NEW 1.00 12.00 1 3FA602 Oty To'Be Issued: 2.00 EA PACKING, 1/2" X 7/8" X 1/4". CM1

2. 915 1164 PREFORMED RING, GRAFOIL, On Hand issued Returned Row/9in 31.00 C7 NSK9D2 Qty 'To Be Issued. 2.00 BA CMl 2.00 EA CMI Qty To'Be issued,
3. 918-3345 PACKING, 1/2" X 7/8" X 1/4N, PREFORMED RING, WITH 30 DEGREE on Hand Issued Returned Row/Bin 89.00 (T-NSK8D1 Date io 9)-O -

issued By Received By t

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