ML030770731

Work Order No. 9949098 for P-38A Afwp Suction Drain Valve

ML030770731
Person / Time
Site:	Point Beach
Issue date:	10/09/2002
From:	Nuclear Management Co
To:	Office of Nuclear Reactor Regulation
References
FOIA/PA-2003-0094 9949098
Download: ML030770731 (19)

Text

ORIGINAL PBNP WO No: 9949098 WO Priority:

6

• UNIT 0 MWO

• UNIT 0

• Group:

MM HEADER PAGE Step Print:

06/20/02 Equipment: AF-00038 System: AF HP Zone:

Equipment Name: P-38A AFP SUCTION DRAIN Physical Location: 8/CB/AFP RM P-38A CUB Discovery Date:

11/16/01 Serial Number: 18-85 MO Problem

Description:

VALVE LEAKS BY SEAT AND CAP.

REPLACE VALVE AND ASSOCIATED DOWNSTREAM PIPING.

Originator:

ALEF K T 6703 Outage ID:

Activity: T11A2 Tag/Stkr Placed: T TAG #:

179110 Tag Lctn: AF-38 Job Type: CORRECTIVE MAINTENANCE ON PL Project ID:

Condition Report:

E Work Function: WORK ORDER Mod Req #:

QA:

Y SEIS: 1 Operability Pre-Test: N Procedures:

SR: Y LCO: Y EQ: N PMT: Y Operability Post-Test: N Procedures:

SSA: Y CIV: N MRULE: Y A/P: P CACC:

RRN:

Tecl Spec Ref: SEE ITS QA Codes: 04 Sect XI Class: 3 Tools Needed:

)5-2-7-02 19:O0 0CV)

Work Plan/Instructions reviewed.

Planme-7//SROCHES M D G919 LINE SUPERVISOR:

JIQ1OlJI6IiI NAME:

I DATE:

//

Plant Conditions:

ANY CONDITION Ignition Control Permit: Y Other Conditions:

P-38A OOS Transient Combustible Permit: N Fýire Barrier Penetration Permit: N Scaffolding: N Heat Trace: N RWP: N IS SCREENING FO!5iO.CFR 50.59 OR 72.48 REQUIRED ACCORDANCE WITH NP 10.3.1?

__YES_

NO.

IF YES ATTACH APPLICABLE PORTIONS OF FORM PBF-1515.

Equipment Isolation Required:.Y 0 A' ?33A

'-FME:

Y ISO Tag Series #1:

ISO Tag #2:

ISO Tag #3:

Operability Pre-Test Complete.

Equipment Isolation as requested.

Permission granted to perform Work-*.

Ops DSS Notification Req: Y Ops DSS Signature:

A4,'./--

Date: Iv/P_ /I Special Notification:

Condition:! release pending Number of Steps: 001 Acct #:

00 OOObO 3000122

-0030 MFG Code: POWELL Tech Manual Cntl #:

WORK ORDER CLOSEOUT 3roup Head Signature:

Date:

/_

/

ORIGINAL PBNP WO No: 9949098001 IWO Priority:

6

• UNIT 0 MWO

• UNIT 0 Resp Group:

MM STEP DETAIL Step Print:

06/20/02 Equipment: AF-00038 System: AF HP Zone:

Equipment Name: P-38A AFP SUCTION DRAIN Physical Location: 8/CB/AFP RM P-38A CUB Sequence No: 01 Need Date Short Desc: AF-38 SEAT LEAKAGE Sched Start Date: 07/29/02 PLANNED:

WORK PROCEDURES:

Crew: MM Shift: 2 Class: 430 Work Plan

Description:

REPLACE VALVE AS PER ATTACHED.

QC REVIEW REQUIRED: Y FRINK A J 7109 DATE: 062002

-- A8 Found Condition:

WORK PERFORMED:

Wkj

.i.

tAAA I. 4, 4

MTE: rgr-u-7

__7_a__3 QAR:

901____

ACTUAL USED:

CREW:

SHIFT:

I WORKER CLASS:

4I30_

NUMBER OF WORKERS:

V_

TOTAL HOURS:

5 TTL EXPOSURE/STEP (MREM):

0 PARTS USED LIST ATZCHED:

1/ N WO TAGS REMOVED: (Y / N / NA WORK COMPLETE DAT :

EMPLOYEE NUMBER: I L

_.1 EMPLOYEE NAME:

WORK COMPLETED Cause Failure Code:

m //

/ NRM /

.vC As Found-Out of Spec:

NT NA Machine History Review Required:

• /

N Failed Component Corrective Action:

RE Downtime:

hrs LINE SUPERVISOR:

IL. ANAME :L DATE=

• EQUIPMENT RET1 EVC Operability Post Testing:

i1/2/C*

C 4C/

EQUIP.

TAKEN OOS DATE:

/

/

TIME:

RETURN DATE:

/_/

TIME:

Operability Procs Performe--a NON OPS SUPV: _ I ILi NM:DA~TE:

DSS:

j_

NAME:

1_Th.

DATE:

I

'J'J

Work Control Document:

Equipment ID:

Equipment

Description:

Work Plan Originator:

NUCLEAR POWER BUSINESS UNIT WO WORK PLAN 9949098 AF-00038 P-38A AFP SUCTION HEADER DRAIN Mike Desroches x6919 UNIT: PBO Date: October 8, 2002 WORK SCOPE WORK SCOPE Scope. Replace valve.

and Purpose Valve is leaking by. Past attempts at repairing these valves has failed.

PURPOSE INITIAL P-38A OOS CONDITIONS DAINGER TAG P-38A OOS Motor Breaker Racked Out SCOPE AF-00038 Isolated, Drained and Vented DANGER TAG P&ID" BECH 6118 M-217 SH 2

@ G-04 REFERENCES P&ID BECH 6118 M-217 SH 1

@ D-05 LIMITATIONS AND PRECAUTIONS TOOLS Tools: Welding Equip.

S"..

j/*

L AND MATERIALS Materials:

New 3/4" Velan Valve, 903-3266 SIR# 23896 3/i"Threaded Pipe Cap, UN 901-2575

\\5-1."i

'4A.,1-eVk

%" SS Pipe Nipple, UN 902-9109 (SIR#2912*

3 Existing Valve is a Powell Model 2474A. It will be replaced with a Velan W04-2074B-13AA. This has been evaluated on SPEED 02-058.

QUALITY CONTROL QC REVIEW OF WORK PLAN (independent QC review required on QA classified work order only) NA if non-QA work order Any change in scope requires WO WP review by QC inspector.

QC Date INS P.

SUPPORT SUPPORT El Engineering El Maintenance El NDE El t. Operations El Other Page 1 of 9 PBF-9169 Revision 3 01112/01 J \\ShareDataVMn\\WORKPLAN Ready-k 9.l9949%9949098 doc L_

Work Control Document:

Equipment ID:

Equipment

Description:

Work Plan Originator:

NUCLEAR POWER BUSINESS UNIT WO WORK PLAN 9949098 AF-00038 P-38A AFP SUCTION HEADER DRAIN Mike Desroches x6919 UNIT: PB0 Date: October 8. 2002 PRE-JOB BRIEF COMPLETED Su1is or Job Leader

~ /.-Date NOTES NOTE:-.

.Tbe steps.in this work plan may bc performed in. any logic?] order FME:

Tools and equipment shall be checked for loose parts and debris and temporary covers should be installed for foreign material exclusion (FME) of system/components per Exclusion of Foreign Material from Plant components and Systems, NP 8.4.10.

NOTE:

IF inspections or discrepancies require modifications to Work Scope:

THEN STOP work, place equipment in SAFE condition, and NOTIFY Supervision.

NOTE:

The Control Room / the Work Control Center / and the watchstbnder (asiappropriate) shall be informed ofthe status of jobs which bring in alarms, affect indications, and other work being performed on operating equipment.

NOTE:

All workers shall perform all Danger Tagging requirements as defined in NP 1.9.15 NOTE:

When replacing parts, compare the old part to the new part to verify it is an acceptable replacement.

NOTE:

Any pen and ink change to work plan requires initial and date by the change.

NOTE:

Write WO number on top/header of any supplemental pages added to work package, i.e., forms, procedures, checklists Page 2 of 9 PBF-9169 Revision 3 01112101 j,Share0ata.mflWORKPLAN\\Ready.*wk99 9949\\*.4S-O98 Ooc PRE-JOB BRIEF Supervisor / Job Leader to conduct pre-job brief using PBF-9217 (Mtn and I&C) or OM 3.29 (OPs)/..7 NOTE-Pre-job brief may require attendance of other workgroups involved in the work activity 7""

-1

NUCLEAR POWER BUSINESS UNIT WO WORK PLAN Work Control Document:

9949098 Equipment ID:

AF-00038 Equipment

Description:

P-38A AFP SUCTION HEADER DRAIN Work Plan Originator:

Mike Desroches x6919 UNIT: PBO Date: October 8, 2002 Page 3 of 9 PBF-9169 Revision 3 01112/01 J %.ShareData~mt\\WORKPLANReadiy 9\\99949o9949098 OoC Step I Work Plan Description Worker Date Hold Point No PHASE ONE This portion of the work order is for prefabrication work only and does not authorize any field installation activities.

WARNING THIS VALVE WAS SHIPPED FROM THE MANUFACTURER WITH NO PACKING INSTALLED.

1

..&,4hAe threads from one end of the new nipple.

ATE

2.

Clean and prep the weld surfaces of the pipe and valve to a clean, bare metal condition that is free of any paint, oxidation or any other substance that could contaminate the weld JDA"E Perform the weld identified as SW-1 on the valve and pipe lAW the weld map (attachment 9949098-01) and the weld data sheet (attachment 9949098-02).

3 Install the new packing in stuffing box lAW "MI 32 2" Record packing configuration and all requested information on the valve

ýDA/]E packing data sheet 4

Attach a "Material Control Tag" to the valve assembly. The label to-include the following information-t X-tL,-kk*

MT DATE Valve Number Work Order Number Stock numbers for the valve and pipe

5.

The Pre-Fabricated valve assembly is to be placed in a suitable storage Dz,/

P2/

location pending installation. Record the storage location below Storage location: (,n T

-DARE IJ

NUCLEAR POWER BUSINESS UNIT WO WORK PLAN Work Control Document:

9949098 Equipment ID:

AF-00038 Equipment

Description:

P-38A AFP Work Plan Originator:

Mike Desro UNIT: PBO SUCTION HEADER DRAIN ches x6919 Date: October 8. 2002 Phase Two Installation of the AF-00038 Valve Assembly OPS HOLD 6

OPS to verify the danger tags have been hung, system ready for work and 3

permission to proceed with work.

OPS DATE 7

Record the "as found" position of the valve below.

C0

[*bpen EL Closed LI Other (specify)

M-.T DATE 8

Prior to removing the valve from the system remove the permanent valve identifi-catroritag-fr om AF-O0038 and retain for future-installation onto the new vave The tag @hould b6l6ffi&arily placed in'thýe imn'mediate area of.........

the valve and the location noted below.

Tag Location: -

F; I MT DATE NOTE:

This line isSection XI Class 3. It is exempt from RJPRM requirements due to its size (314").

If valve cannot be replaced as written and the Insert weld needs to be performed, contact EPI engineer to address Section Xl requirements.

9 Perform a field cut as indicated on attachment number 9949098-01.

Note: Ensure adequate stub length remains after field cut to allow reinstallation of new valve.

Clean and prep the surfaces in the area of the welds and an additional 1" from the toe. The weld surfaces shall be cleaned to a bare metal 4

condition that is free of any oxidation or any other substance that iTAT could contaminate the weld.

CONCURRENT 10 Perform a final cleanliness/closure inspection within the valve and CHECK associated piping prior to closing up the system to ensure there is no loose debris in the system.

Cleanliness/Closure is:

Sat E] Unsat List any unsat conditions*"___

NOTE: If an unsat inspection condition is identified, do not sign off this Concur step until the corrective actions have been accomplished.

11.

Irtstall the new valve in system and perform welds as shown on attachment number 99049098-01 lAW WPM 2.P8-GT and lAW Weld data sheet, attachment number 9949098-02.

Ensure the NDE inspections are performed lAW attachment number 9949098-02 NOTE: A PT exam of the weld is not required as this line does not see 11

,/_

3/.;

2120 F, per note in NP 7.4 3 under Line Class JG-4.

MT DATE PBF-9169 Revision 3 01112101 NUCLEAR POWER BUSINESS UNIT WO WORK PLAN Page 4 of 9 J %ShareDatavnt\\WORZKPLAtAReady-.wk\\9'9\\949t9949098 doc

Work Control Document:

Equipment ID:

Equipment

Description:

Work Plan Originator:

NUCLEAR POWER BUSINESS UNIT WO WORK PLAN 9949098 AF-00038 P-38A AFP SUCTION HEADER DRAIN Mike Desroches x6919 UNIT: PB0 Date: October 8. 2002 2-PBF-9169 Revision 3 01112/01 J %,Rare~ata~m',WORKPLANXReady-k%9919949ý9949098 doc PMT 12 Cycle valve to verify operaity freedom of movement & no binding PMT

~at llEIUnsat MT DATE

13.

Return the valve to the previously recorded "as found" position and record the "as left" poption below 6b 16-2,.S

[TOpen E] Closed

[:] Other (specify)

MT DATE HOUSE 14 Remove all debris, tools, and materials from the area Ensure all work Ii KEEPING areas meet PBNP housekeeping expectations.

P

___IT

/DATE 15 Record the applicable valve information on PBF-9918 and forward PBF-7 9918 to Ana Ni-nwolny fur Champs equipm-ent update.e

'AE SUPV LABELING

16.

Ensure labeling is adequate. Transfer Valve ID tag to new valve.

MT DATE PMT

17.

Perform a leak check on the valve, piping and packing at NOP/NOT.

jell+

NOTE: If packing leakage occurs, adjust as necessary or contact OPS Maintenance for adjustment Leak Check

[Sat El Unsat Comments:

Page 5 of 9

NUCLEAR POWER BUSINESS UNIT WO WORK PLAN Work Control Document:

Equipment ID:

Equipment

Description:

Work Plan Originator:

9949098 AF-00038 P-38A AFP SUCTION HEADER DRAIN Mike Desroches x6919 UNIT: PBO Date: October 8. 2002 RETURN TO

1.

Operations to perform all applicable Return to service test as defined on Z

1.

SERVICE PBF-2114 TESTING Additional OPS test Requirements OPS

__[_

SAT []UNSAT 0_ SAT El UNSAT POST-JOB BRIEF Conduct post-job debrief using PBF-9218 (Mtn and I&C) or OM 3 29 (OPs). Document lessons learned, good practices, problems encountered, etc. on feedback form. Debrief should include all applicable work groups

-,t-../

POST-JOB DEBRIEF COMPLETED Si.pe isor or Job Leader

--2.3"ýZDate FEEDBACK Fill out feedback form attached to work package (maintenance group use PBF-9929) 1 ]fV3[6"*

(klr D5ATE PBF-9169 Revision 3 01112/01 J %ShateralaVntWORKPLANReady-wk\\99949\\9949098 doc OPERATIONS Page 6 of 9

NUCLEAR POWER BUSINESS UNIT WO WORK PLAN Work Control Document:

Equipment ID:

Equipment

Description:

Work Plan Originator:

9949098 AF-00038 P-38A AFP SUCTION HEADER DRAIN Mike Desroches x6919 UNIT: PBO Date: October 8, 2002 fy\\

NEW 3/4" THREADED PIPE CAP Page 7 of 9 PBF-9169 Revision 3 01/12101 Attachment Number 9949098-01 J

OSha,Ceata

.0,0).

1o "D

Point Beach Nuclear Plant FILLET/SOCKET WELD DATA SHEET WORK AUTHORIZATION II (WO, MR, etc.)_____

DRAWING I9 WO weld map REVISION N/A BASE MATL TYPE/GR Valve F-316 SS Noln A.

AAAO I tN1T

4 9949098 DATE N/A Thick N1'A IrL-A INITIATOR/DATE Desi oclies 6-20-02 to BASE MATLTYPE/GR" AsTM A312TP130-1 Numt Tlhie%

t0l 115 LyI.2U I'VttLP I T

'-uF WELDING PROCEDURE SPEC.

weld# I Size 3/l6**

WcldU 2 Size 3/16 Weld#I S/e sWchltlf SIe W6ldI Su WPMIN 2.P8 CT Corotp Inutuik Guu nitiul1%

Group lInitiails Crouplutklitdl Fit-up, Alignment, Clemnliness, C9 0 i

MM 0

4 MM 0

[1___

0 0

0 0_

_U_

Electrode Size 302.

9 Uh V-1 1

Type ER316 0MM EMM mm 0

E__l TIricel 0

U U

E____

l Shield Flow Rate 5-25 CF1I ED MM 0MM4 Ct Ul U

Electrode Size E___________

0 U

Type Ul

__3 UD 0_

I Tracel N Ul U0 PREHIEAT TEMPERATURE U

UEl

_____U

___U---

lin Temip.

50 F 0 m

MM 0

ME]__

U--

Purge: <

N/A

%OU U

U: ______E]__

Oxygen Aunlyzcr SIN U

U 0IU__

INTERPASS rEMPERlATURE U____-

U-U r1\\0imm~~uiTempcirnture 350 F

El U

W~elders Symbol/ID E___

El.___

____U.....

Ul U

Ul Ul Final NDE:

El VT Initinls F'orinll 11iills Form#

Initials lPornig Initial-;

Fornift loilial%

hinuu; Pi ocedure

1) frh(

M~~t O1I&S...

N I-3)__

Comments:

ASMC 1331.1 1967 ed Fiial Vr required.

I~~

Ii

.. t..

4q FIAL.

00EP1(10(10 k--NQ L11I Ill II!U I

I!l 7T/17I J' Page 8 of 9 PBF-7042b Revision 2 05/20/02 X

• hold I'niuut 01

~= ln~ceI~onI',uu

Point Beach Nuclear Plant VALVE PACKIN(; DATA S.1EET WORK ORDER =

99-49098 EQUIPMENT I.D). =

.\\I -00018 NOTE:

The fulli(mig in'formation is requested needed to pro, ide packing con figuirat ion for thiq %jhe. Information shall be obtained and for%%arded to V'alIe Team Engineering or in Nour super' isor.

MFG MODEL Velan W04-2074B-13AA SERIAL No m1))e Ik-q A. STUFFING BOX I D 7

B. STUFFING BOX DEPTH 1 /1 C. STEM O.D D. GLAND'FOLLOWER E. GLAND STUD 0 D.

"F.: GLA.,ND1 NUT (Betw*een Flats)

"//

G. EXPOSED STUD LENGTH H. NUT HEIGHT I. GLAND NOSING J. BOTTOM OF-S0-,-d LAND AREA FLAT?

ACTIVE LEAKOFF LINE?

LIVE LOADED?

Il It 11 II N

YES no 9/NO

'PACKING CONFIGURATION FRO]

NUMBER OF WIPER RING(S)

NUMBER OF SEALING RINGS NUMBER OF WIPER RING(S)

HEIGHT OF CARBON BUSHING HARDENED WASHERS AS-LEFT I

2 I

Wo M TOP TO BOTTOM:**

IlA SIZE OF RING(S) 7/

X2 x

'e SIZE OF RING(S).

"[izzx.t SIZE OF RING(S).

"7/L "

N 4z" SIZE OF BUSHING:

x x

SIZE-OF HARDENED WASHER MMV(Craft) TO TIGHTEN THE GLAND NUTS-l HAND TIGHT D

WRENCH TIGHT Measurements Performed By:

INAk

~

~

NOTE:

For AOV',* and MOV's, valve shall be setup for target packing friction.

NOTE:

To be done by AOV/MOV technician when Hand Tight hox is checked.

"*TARGET GLAND NUT TORQUE:

-A S-LE TORQUE:

• TARGET PACKING FRICTION:

, AS-LEFT FRICTION.

TORQUE

,vG Date:

/z! /0 2

IINITIALS)

M&TE USED/COMMENTS:

PBF-922 I RevIsion 0 08122101

-1 I

.-If H

D Page 9 of 9

Nuclear Power Business Unit Return to Service Testing Reviews Work Order/Document No.

9949098 INITIALS & DATE Work Group Post-Maintenance Testing Pre-Release Post Work-RTS Cycle valve to ensure full range and operabilit) (MT)

AMd No leakage at weld ends of valve or packing, at NOPNOT. (OPS)

-L.

L*. t2O."

PMT Matri\\ Attached? [: Y Specify N El N!A (4 box)

Section XI Equipment? ERY El N (V box)

Maint. Rule? SY [I N (4 bo\\)

Section XI Engineering Review

• "/

Engineering Review

• • /

P" L.J° o*

"1 z-oz

,lz2" Operations-SRO Review for PMT Adequacy & Operability Testing Comments / Resolutions Test requirements listed in the work plan (SRO Review)? [aY 0 N DN/A r,/-/'z.-

/

Specify required equipment/plant conditions with PMT activities.

I*

f oriuinal work scope is unchanged. Post RTS signoff may be N,'A'd by WCC SRO or designee.

May be N:A'd by WCC SRO or designee for S" type WOs or "'C" tpe WOs,ahere a PMT is not required by procedure scope I'Ml -2 114 It% h.% I,41 1 (4,- 2X.m

we energies Component No.:

Ai-3S Welder(s).

Code and Year:

Material Thick / Req. Weld Size.

WELD ATTRIBUTE*

I Joint Preparation (Cleanliness. Al 2

Fillet Weld Size 3

Fillet Weld Length 4

Cracks 5

Inclusions 6

Lack of Penetration (If Open to S 7

Undercut 8

Overlap/Coidlap 9

10)

II 12 AriSrkes Concavity/Convexity Weld Reinforcement VISUAL WELD EXAMINATION RECORD Component

Description:

(*,V*fl 2 L.

NDE Procedure / Rev.:

Site / Project Pb P I o 9949 q1Qe Di t / Remote Insp:

Direct

[: Remote Page of Sheet No. or W.O. No.:

I i N-701268 Examiner(s) I Level / Date (Prini)"

kcdoc)4IT 21 -OZ t-7A1 IIATTflNJ ACC L*vnh. Tf1 Inns'C'l.

REJ N/A RESUTS/RIARN r

t ignment)

/

-

I 1-i--

/ -

4-WIO RFPN LiCro~.

-4 4-

+ -

7

-I-i-t7t urface) 7/ 4-4 7/

7/

7 I--I t-t-7 4-I i-\\

Arc Strike(s)

Weld Spatter 7

V oros iy Additional Remarks:

'r'U ATTA(Ufl I I NIA l1*

Examination Area Limitatio 4 (If None, so state):

Ei J-.iAL

\\4Lo) 0 J-4 L~-4 Examiner(,) / Level / Date (Stgnatrer Reviemk,er I LeJel Date:

Form NDE 700.1 Ren. 7.

J NIA 1.4" 10 1*

fUlU*lt)"

Additional Remarks:

N*/*

• Examination Area Limitation*.(If None, so state):

• '1 MAt.- x/J *t...[3 Or.4 L...'*

__i RESULTS/REMARKS S

• .'2" -"

we energies VISUAL WELD EXAMINATION RECORD Component No.:

Component

Description:

Page of Sheet No. or W.O. No.:

A -

V: Mn '

-L U7.-

1 1

N2 701269 Welder(s):

NDE Procedure / l~ev.:

C",ED

'uM.

Io* /

2 Examiner(s) / Level / Date (Print):

Code and Year:

Site / Project,

?s1_ -.1 M,ý7

__P____

_q__I Material Thic I Req. Weld Size-Di.

t / Remote lnsp.:

D.

"/o.sq 3I *4-Direct LI Remote M.klC..g U-,_

IoaZ EVALUATION WELD ATTRIBUTES ACC REJ N/A RESULTSIREMARKS 1

Joint Preparation (Cleanliness. Alignment)

I-40 {

8_..

2 Fillet Weld Size

/

3 Fillet Weld Length 4

Cracks 7

5 Inclusions 6

Lack of Penetration (If Open to Surface) 7 Undercut

,/

8 Overlap/Coldlap

/

9 Concavity/Convexity 10 Weld Reinforcement II Arc Strike(s) 12 Weld Spatter 13 Porosity Additional Remarks:

SKETCH ATTACHED

[E NIA [a Examination Area Limitationt (If None. so state):

jrLI*-.

v'-t.

Examiner(s) I Level / Date (SiStmiiure).

n Q 2.-oz-kevlewer I LCVCII LJJLC.

Form NDE 700 1 Rev..7 Form NDE 700 1 Rev..7 Mevlewer I Level I Date:ll;

Point Beach Nuclear Plant FME CHECKLISt 1.WORK ORDERIPROCEDURE/EVOLUTION:

9949098

11. ADMINISTRATIVE CONTROL EXEMPTIONS:

Yes / No (if any are ans'vered "YES." General requirements continue inl effect and Section IV INSPECTIONS are still required.)

I. Piping/Condu~it 2" Diameter or Less (nominal) or Systemn Opening Less Than 4 Square Inches (approximate). See Note 1.

Yes

2. Systemn Opening Less Than or Equal to 4 Inches inl Diameter (i e. -,aterbox drain)Ye Between 4 O'clock and 8 O'clock (pointing down).

3. Mvaintenance Activity Involving Compress ion/Threaded Fittings No

4. Maintenance/Operations Pump/Valve Repacking. See Note I.

No

5. Maintenance/Operation Oil Changes. Oil Sampling, or Repacking of Grease in Components No

6. FME Zone:

I

(~N/A

- Gen. Reqrmts.

(circle one)

Recommended By (Planner):

If

-7Date:

4 C,- o-,

Concurred By (Cognizant Supervisor):

k

_Date:6 0

111. ADMINISTRATIVE REQUIREMENTS: (initial those that apply)

ZONE 1 ZONE 2 1. Boundaries (Required for all Zone 1 FMEAs)

Required NOT Required 2: Signs (Required for all FMEA Zone I & 2)

Required Required 3Pipe Dams Required (Record On FME Material Control Log)____________________

4. FME Material Control Locg (PBF-9 157)

• Required L

5. Chemical Exclusion Zone (See Dry Fuel Requirements)

/dt L

• NOTI required when Temporary Covers or internal barriers are in place.

COMNPLETED (in itial/Date)

6. Administrative requirements implemented (Supervisor/Leadperson).

IV. INSPECTION REQUIRED:

1. Pre-System Opening Area Inspection/Cleanup Required.

/X

2. Final Closeout Inspection.

CompletefReviewed ByDae (S uperv isor/Lead person):/02 t

"`

Note 1: Continuously attend system/component when open, or cover when NOT attended.

(

Reference:

N P 8.4. 10)

Pill 

Paue~ I of I

Nuclear Pover Business Unit POST-JOB BRIEF CHECKLIST JOB/EVOLUTION: AF-000338 AREAS/WO 99949098 DATE:

When a Post-Job Brief is necessar', the appropriate level of managehient on the job should conduct the brief ASAP after the job is complete.

Cover all of the following pertinent information and any other relevant information in the post-job brief.

Note feedback on feedback form(s) PBF-0026p or PBF-9929, as applicable.

Include any new practices tfiat worked well.

Fill out a condition report when necessary.

Conducted B%) 0

-\\ttendees

.N4,~tVS-,

)

t:/

Nuclear Safet x Industrial Safety Initial Conditions Pre job Planning Work Plan / Procedure Sianoffs RWP / ALARA Interaction / Support from other groups/Team interaction Job Walk Do%,,n Permits Schedule / Planning Work Plan / Procedure Prints Danger Tag Adequacy Energized/De-Energized Equipment Tools & Safety Equipment Parts Needed / Prestaged Lot Number Discrepancy Accuracy in Champs Frequency / Scope of PM/ST (Document as found condition)

Quality Control Fire Protection Housekeeping / FME Post Maintenance Test Time Pressures Training Operating Experience Equip Label UNSAT SAT El El El El Eli El S.....

.. ;'LI" LI LI LI LI LI LI LI LI LI LI Special Tools

[]

[] L ~

If special tools were made to help with the job, ensure they are stored in the toolroom and listed on the paperwork for the next time the job is issued.

Lessons Learned LI El Ensure lessons learned are documented on the feedback form / Condition Report.

Commnints:

Re, I*ios (I I I III Oif 0

0 0

S I

0 T

km I

1 Date: /'0" _..-.-: -?..

I

Point Beach Nuclear Plant PIR-.IOR BRIFRF CI4ECKLIST JOB/EVOLUTION:

381:F-3e T

1AE~'O 9 7Z/

g DATE:*

ATTNDEES ItRio ~

4 iyLBRIEFING REQUIRED DAILY IF CHECKED Conducted By:

)

2 L,,.-'C 7

t~ t.,_),

.Use back of sheet if necessary REVIEW / DISCUSS & CHECK OFF all Aghlicable Items Scope of Job Hazards Purpose. leader, resources. tools, parts Personnel safetylPPE Procedures, work ordcrs, drawings, permits Plant operation. power generation, nuclear satety, trip

.Mintenince Rule.Sttus of the affected iystem.

avoidance Equipment Asbestos Lead paint Energy Sources ilk Radiological Conditions

• Tag boundaries ALARA SEnergized equipment, de-energized equipment.

RWP pressurized, de-pressurized Radwaste Considerations

/

Protected Worker Logu Communications Communication requirements Necessary notifications Individual job requirements are understood Special Precautions Industry and in-house operating experience, as applicable Critical steps Error-likely-situations, as applicable Defenses-barriers Independent verifications and concurrent checks Termination criteria-recovery, as applicable

--t _

Key Bariers Job briefings Procedure use Administrative program use Turnover meetings Supervisory presence Review verification Co-worker coaching Self improvement 4--

/

C)4-S Other Logistics support requirements Foreign Material Exclusion Housekeeping Security notification PBNP/lndustry event Lessons learned Key Error Traps First time evolution Distractive or poor environment Inadequate mental/physical state Time pressure Imprecise communication Other error likely tasks STOP-THINK-A CT-REVIEW

()

C)

PBF-9217

Relercnm, NP 1 6 10

PB02-24939 Warehouse Issue Ticket Not 09/24/2002 11:04:31 i IlII 1111 liiiIIliIII 1111111I1IIIII IllII Required Date 1 09/16/2002 SIR Number PB02-023896 Requestor a Desroches, Michael Deliver To a Store w WO# 9949098 Issue Point 30- PBNP Issue Point Work Order Asset Crew 30-PBNP SPB99-049098-000 I

Line Stock Number

1.

100-2592 Row/Bin new item Description

VALVE, GLOBE, SIZE 3/4",

• DESIGN RATING 800 LB.

Expires Lot Number P009282-02 Q Level 1.00 EA S Leve SRI Cond Allocated NEW 1.00 I

Oty To',Be Issued:

On Hand 2.00 P-c

'5Aý3

1f {,C)

C9 c<Ks7 Issued By W"

L/'ftL4('

Received By Date q

1. 00 EA Issued Ill Returned (0

Page 1

of I I,A.

LL.

I Qq49099

{.

10/21/2002 08.47:57 Warehouse Issue Ticket Not PB02-27935 Page I

of

____ _I III l111111 1111111 i 11t i 1111111Iii ill Required Date s 10/21/2002 Issue Point

• 30-PBNP SIR Number a PB02-030290 Work order a PB99-049098-000 Requestor a Desroches, Michael Asset Deliver To a will pick up Crew Line Stock Number Description Q Level t

902.9109

_NIPPLE, PIPE, 3/4" X 4" SRI Oty To Be Issued:

1.00 EA

LENGTH, SCH 80, THREADED "

Row/Bin Lot Number Expires Cond Allocated On Hand Issued Returned 3FA6G2 11868 NEW 0.00 3FA6G2 12015 NEW 0.00 3FA6G2 13837 NEW

_0.00 3FA6G2 14761 NEW 0.00 3FA6G2 14761-008 NEW 0.00_--

3FA602 P002593-01 NEW 1.00 12.00 1

2.

915 1164

PACKING, 1/2" X 7/8" X 1/4".

CM1 Oty To'Be Issued:

2.00 EA PREFORMED RING,

GRAFOIL, Row/9in NSK9D2 On Hand 31.00 Returned C7

3.

918-3345 PACKING, 1/2" X 7/8" X 1/4N, PREFORMED RING, WITH 30 DEGREE CMl Qty 'To Be Issued.

2.00 BA on Hand 89.00 Row/Bin NSK8D1 Date io 9)-O Received By 2.00 EA Issued Returned (T-issued Qty To'Be issued, CMI t

issued By