CNL-18-080, American Society of Mechanical Engineers Boiler and Pressure Vessel Code Section XI, Inservice Inspection (ISI) Program, Unit 1 Second Ten-Year Interval Request for Relief for 1-ISI-28 and 1-ISI-29
| ML18177A379 | |
| Person / Time | |
|---|---|
| Site: | Browns Ferry  |
| Issue date: | 05/31/2018 |
| From: | James Shea Tennessee Valley Authority |
| To: | Document Control Desk, Office of Nuclear Reactor Regulation |
| References | |
| CNL-18-080 | |
| Download: ML18177A379 (520) | |
Text
{{#Wiki_filter:Tennessee Valley Authority, 1101 Market Street, Chattanooga, Tennessee 37402 CNL-18-080 May 31, 2018 10 CFR 50.55a ATTN: Document Control Desk U.S. Nuclear Regulatory Commission Washington, D.C. 20555-0001 Browns Ferry Nuclear Plant, Unit 1 Renewed Facility Operating License No. DPR-33 NRC Docket No. 50-259
Subject:
Browns Ferry Nuclear Plant Unit 1, American Society of Mechanical Engineers Boiler and Pressure Vessel Code Section XI, lnservice Inspection (ISi) Program, Unit 1 Second Ten-year Interval Request for Relief for 1-151-28 and 1-151-29 In accordance with Title 10 of the Code of Federal Regulations (10 CFR) 50.55a, "Codes and Standards," paragraphs (g)(5)(iii)), Tennessee Valley Authority (TVA) is submitting a relief request for Nuclear Regulatory Commission (NRC) approval for the Browns Ferry Nuclear Plant (BFN) Unit 1 second ten-year inspection (ISi) interval. The BFN Unit 1 second ten-year inspection interval ended on June 1, 2017. provides relief request 1-ISl-28 that requests relief from the requirements of the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel (B&PV) Code, Section XI, "Rules for lnservice Inspection of Nuclear Power Plant Components, ASME Code Class 1, Table IWB-2500-1, which requires a volumetric examination of essentially 100 percent(%) of the volume. The specific item numbers from Table IWB-2500-1, for which relief is requested, are shown in Enclosure 1. Similarly, Enclosure 2 provides relief request 1-ISl-29 that requests relief from the requirements of the ASME B&PV Code, Section XI, ASME Code Class 1, Table IWB-2500-1, ASME Code Class 2, Table IWC-2500-1, and Table 1 to Code Case N-577-1, Section 2500 that require a volumetric examination of essentially 100% of the weld volume. The specific item numbers from Tables IWB-2500-1 IWC-2500-1, and Table 1 to Code Case N-577-1 for which relief is requested, are shown in Table 1 of .
U.S. Nuclear Regulatory Commission CNL-18-080 Page 2 May 31, 2018 The ASME B&PV Code, Section XI, 2001 Edition through 20p3 Addenda was the code of record for BFN Unit 1 for the second ten-year ISi interval. The definition of "essentially 100%" is provided by NRC Information Notice 98-42, "Implementation of 10 CFR 50.55a(g) lnservice Inspection Requirements." As an alternative, TVA has invoked ASME Section XI Code Case N-46p, which states: "when the entire examination volume or area cannot be examined due to interference by another component or part geometry, a reduction in examination coverage on any Class 1 or Class 2 weld may be accepted provided the reduction,,in coverage for that weld is less than 10%." Therefore, TVA is requesting relief only for those welds that were inspected and received Code examination coverage of 90% or less. 10 CFR 50.55a(g)(6)(i) authorizes the NRC to grant relief for determinations under 10 CFR 50.55a(g)(5)(iii) when Code requirements are impractical. TVA is requesting relief on the basis that the Code-required "essentially 100%" examination coverage is impractical due_,to physical obstructions and limitations imposed by design, geometry, or physical obstructions for the welds and associated components listed in Table 1 to Enclosure 1 and Table 1 to Enclosure 2.
- Examination coverage of greater than 90% was not achieved for the welds listed in the proposed relief requests and the applicable coverage percentage is specified in the relief request for each weld (Table 1 to Enclosure 1 and Table 1 to Enclosure 2). The examination coverage achieved for the subject welds in conjunction with acceptable examinations provides reasonable assurance that unallowable flaws do not exist in the subject component welds and that the welds are acceptable for service. Thus, an acceptable level of quality and safety was achieved and public health and safety was not endangered by allowing the proposed alternative examination coverage in lieu of the Code requirement. provides the supporting information for relief request 1-ISl-28. Enclosure 4 provides the supporting information for relief request 1-ISl-29.
TVA requests approval of these relief requests within six months from the date of this letter. There are no new regulatory commitments associated with this submittal. Please address any questions regarding this request to Edward D. Schrull at 423-751-3850. Respectfully, CDigitally signed by J. W. J , W, Sh ea-Datg:2018,05.31
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J. W. Shea Vice President, Nuclear Regulatory Affairs and Support Services Enclosure cc: See Page 3
U.S. Nuclear Regulatory Commission CNL-18-080 Page 3 May 31, 2018
Enclosures:
- 1. Browns Ferry Nuclear Plant, Unit 1 lnservice Inspection Program Second Ten-year Interval Request for Relief 1-ISl-28
- 2. Browns Ferry Nuclear Plant, Unit 1 lnservice Inspection Program Second Ten-year Interval Request for Relief 1-ISl-29 3 Request for Relief 1-ISl-28, Attachment A - "Sketches," and Attachment B -
"Examination Data Reports" 4 Request for Relief 1-ISl-29, Attachment A - "lnservice Inspection Drawings,"
and Attachment B - "Examination Data Reports" cc (w/Enclosures): NRG Regional Administrator - Region II NRG Senior Resident Inspector - Browns Ferry Nuclear Plant NRG Project Manager - Browns Ferry Nuclear Plant
Enclosure 1 Tennessee Valley Authority Browns Ferry Nuclear Plant Unit 1 Request for Relief 1-151-28 Summary In accordance with Title 1O of the Code of Federal Regulations (1 O CFR) 50.55a, "Codes and Standards," paragraphs (g)(5)(iii), Tennessee Valley Authority (TVA) is requesting relief, for Browns Ferry Nuclear Plant (BFN) Unit 1, from weld examination coverage requirements specified in the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel (B&PV) Code, Section XI for the following reactor pressure vessel (RPV) nozzle-to-vessel full penetration weld and inner radius sections. Ultrasonic (UT) examinations were performed during the second ten-year interval that began June 2, 2008 and ended June 1, 2017. ASME Code Components Affected Relief is requested for the following RPV nozzle-to-vessel full penetration welds:
- N1A-NV
- N1B-NV
- N2D-NV
- N2E-NV
- N2G-NV
- N3D-NV
- N4A-NV
- N4B-NV
- N4C-NV
- N4D-NV
- N4E-NV
- N4F-NV
- N5A-NV
- N5B-NV
- N6A-NV
- N8A-NV
- N9-NV
- N10-NV Relief is also requested for the following inner radius sections:
- N2D-IR
- N2E-IR
- N2G-IR
- N5A-IR
- N5B-IR
- N10-IR Refer to Table 1 of this enclosure for additional information.
ASME Code Class ASME Code Class 1 (Equivalent) CNL-18-080 E1-1 of 10
Enclosure 1 Section XI Edition 2001 Edition, 2003 Addenda and the Electric Power Research lnstitute's (EPRI) Performance Demonstration Initiative (POI) program.
- Code Table IWB-2500-1 I
Code Examination Category B-D, "Full Penetration Welds of Nozzles in Vessels -Inspection Program B" Code Examination Item Number B3.90, "Nozzle-to-Vessel Welds" and B3.100, "Nozzle Inside Radius Section" Code Requirements from Which Relief Is Requested ASME Section XI, Table IWB-2500-1, Examination Category B-D, Item No. B3.90 and B3.100 requires a volumetric examination of essentially 100 percent (%) of the weld and adjacent base material and inside radius as depicted in Figure IWB-2500-?(a). Relief is requested from the requirement of ASME Section XI Code, Table IWB-2500-1, Examination Category B-D, Item No. B3.90 and B3.100 to perform essentially 100 percent volumetric examination of the weld and adjacent base material. TVA has invoked ASME Section XI Code Case N-460, which states: "when the entire examination volume or area cannot be examined due to interference by another component or part geometry, a reduction in examination coverage on any Class 1 or Class 2 weld may be accepted provided the reduction in coverage for that weld is less than 10%." Therefore, TVA is requesting relief only for those welds that were inspected and received Code coverage of 90% or less.
Reason for Request
Pursuant to 10 CFR 50.55a(g)(5)(iii), TVA has determined that compliance with the code requirements of achieving essentially 100% coverage of the welds listed in this request is impractical for BFN Unit 1. This request is based on actual demonstrated limitations experienced when attempting to comply with the code requirements in the performance of the examinations listed in this request. The design configuration of the RPV nozzle-to-vessel weld areas precludes a UT examination of greater than 90% of the required volume. It is not possible to perform the volumetric UT from both sides of each weld due to the configuration of these components. 10 CFR 50.55a(b)(2)(xv)(A)(2) states "Where examination from both sides is not possible, full coverage credit may be claimed from a single side for ferritic welds. Where examination from both sides is not possible on austenitic welds or dissimilar metal welds, full coverage credit from a single side may be claimed only after completing a successful single-sided Appendix VIII CNL-18-080 E1-2 of 10
Enclosure 1 demonstration using flaws on the opposite side of the weld. Dissimilar metal weld qualifications must be demonstrated from the austenitic side of the weld, and the qualification may be expanded for austenitic welds with no austenitic sides using a separate add-on performance demonstration. Dissimilar metal welds may be examined from either side of the weld." For the subject nozzle welds, the component design configuration and single side access limits UT examination coverage of the welds to the percentages listed in Table 1. Visual examination of the inner radius sections is limited because the reactor internal piping configuration prevents placement of the camera in all positions necessary to examine the surface M-N [see ASME Section XI, Figures IWB-2500-7(a) over the full circumference. This prevents the examination from obtaining essentially100% coverage. Proposed Alternative and Basis for Use TVA performed the UT examinations of the welds listed in Table 1 to the maximum extent ' practical for the component design configuration of the RPV nozzle-to-vessel welds and inner radius sections. The design configuration~of the nozzle-to-vessel welds in Table 1 precludes UT examination of essentially 100 percent of the required examination volume. In order to examine the weld in accordance with the ASME Code requirements, the RPV would require extensive design modifications. The physical arrangement of the nozzle-to-vessel welds precludes UT examination from the nozzle side. The limitations are inherent to the nozzle-to-vessel weld design. Scanning from the nozzle surface is ineffective due to the weld location and the asymmetrical inside surface where the nozzle and vessel converge. j The blend radius of the weld restricts the scanning movement and/or transducer contact. The areas receiving little or no examination coverage are located toward the outside surface of the reactor vessel in the general area of the nozzle outside blend radius. Degradation if present at the inside surface or inner 15% would have been located. The welds were examined with the latest techniques, procedures, equipment, and personnel qualified to the requirements of the POI program, in accordance with the requirements of the 2001 Edition through 2003 Addenda of the ASME Code. UT examination of the subject areas to the maximum extent practical extent practical due to the design of the weld joints provides an acceptable level of quality and safety. Because the inner 15% thicknesswas fully examined for nozzle to vessel welds any significant degradation, if present, would have been detected during these UT examinations. As a result, reasonable assurance of operational readiness of the subject welds has been provided. RPV nozzle inner radius section volumetric examinations conducted from the outside surfaces are difficult and time consuming due to the asymmetrical configuration of both the nozzle outside surface (where the transducers are manipulated) and the inner radius section of the nozzle being interrogated. Examination of the asymmetrical surfaces may require several different transducer/wedge angle combinations and these are applied at certain azimuths around the nozzle weld blend area of the vessel surface. Different size nozzles usually require a separate set of transducer/wedge angle combinations, calibrations, and modeling. Several hours may be required for the calibrations and examination of a typical nozzle inner radius section. Performance of the volumetric examination requires the examiner to enter and remain inside the biological shield penetration area around the nozzle for the duration of the ultrasonic CNL-18-080 E1-3 of 10
Enclosure 1 examination. Performance of a visual examination using remote cameras essentially eliminates any personnel exposure. Fracture toughness tests performed at Oak Ridge National Laboratories indicate there is a large flaw tolerance for BWR Nozzle inner radius regions. Even if flaw propagation was assumed, test results indicate a leak before break scenario would occur, which would not result in a significant increase in core damage frequency 1 . In addition, system pressure testing continues to be performed each refueling outage, and during plant operation, the containment is monitored for changes in unidentified leakage. Visual examination of the accessible nozzle inner radius surface (zone M-N) provides reasonable assurance that deep flaws are not present. Additionally, when flaws are initiated by the fatigue mechanism, they typically are encountered over a significant portion of the circumference, as was the case for cracking of feedwater nozzles addressed in NUREG-0619. In summary, fatigue cracking is the only relevant degradation mechanism for the RPV nozzle inner radius region and for all nozzles other than feedwater, there is no significant thermal cycling during operation. Therefore, performance of visual (VT-1) examinations of RPV nozzle inner radii to the extent practicable provides an acceptable examination without compromising the level of quality and safety. Implementation Schedule This request for relief is applicable to the BFN Unit 1 second ten-year interval that began on June 2, 2008 and ended June _1, 2017.
- The welds and inner radius sections described above are listed in Table 1 of this enclosure.
The RPV nozzle to vessel welds and inner radius sections were examined during the first inspection period (Cycle 8 - Fall 2010), second inspection period (Cycle 9-Fall 2012), and the third inspection period (Cycle 11 - Fall 2016) of the second ten-year inspection interval. Precedent This request for relief is similar to the following TVA relief for BFN and approved by the NRC
- 3-ISl-23, NRC approved by letter dated September 24, 2008 (ML082480573)
- 3-ISl-26, NRC approved by letter dated March 14, 2012 (ML12018A086)
- 3-ISl-7, NRC approved by letter dated February 27, 2008 (ML080520006)
- 3-ISl-14 and 3-ISl-15, NRC approved by letter dated February 11, 2004 (ML040420355)
- 2-ISl-28, NRC approved by letter dated May 29, 2013 (ML13120A180)
- 3-ISl-28, NRC approved by letter dated October 6, 2017 (ML17261A036) 1 Conclusions made in ASME NOE subcommittee report ISl-99-26, "Technical Basis for Elimination of Reactor Vessel Nozzle Inner Radius Inspections" CNL-18-080 E1-4 of 10
Enclosure 1 Supporting Information The following documents are provided in Enclosure 3 in support of this relief request: Attachment A to Enclosure 3 - lnservice Inspection Drawings:
- SK-B1001, Reactor Pressure Vessel Assembly (note this is a physical arrangement drawing and not listed in Table 1)
- SK-B1016, Weld Detail Head Spray/Instrumentation Nozzle N6
- SK-B1017, Weld Detail Recirculation Outlet Nozzle N1
- SK-B101 B, Weld Detail N2, N3, N4, &N5 Nozzles
- SK-B1019, Weld Detail Jet Pump Instrument Nozzle NB
- SK-B1020, Weld Detail CRD Hydraulic Control Nozzle N9
- SK-B1022, Weld Detail Differential Pressure and Liquid Control Nozzle N1 O Attachment B to Enclosure 3 - Examination Data Reports:
- UT-10-037, N1A-NV
- UT-10-03B, N2D-NV
- UT-10-039, N2E-NV
- UT-10-040, N2G-NV
- UT-10-041, N3D-NV
- UT-10-042, N5A-NV
- UT-10-043, N5B-NV
- UT-10-044, N6A-NV
- UT-10-045, NBA-NV
- VE-*12-011, N4A-NV
- VE-12-054, N1 B-NV
- VE-12-055, N4B-NV
- VE-12-057, N4C-NV
- VE-12-059, N4D-NV
- VE-12-062, N4E-NV
- VE-12-063, N4F-NV
- VE-12-065, N9-NV
- VE-12-066, N10-NV
- VE-12-067, N10-IR
- VT-10-004, N2D-IR, N2E-IR, N2G-IR, N5A-IR, N5B-IR, NBA-IR CNL-1B-OBO E1-5 of 10
Enclosure 1 Tennessee Valley Authority - Browns Ferry Nuclear Plant Unit 1 Request for Relief 1-ISl-28 Table 1 Nozzle Sketch Examination Unit/Cycle Weld Number Nozzle Weld Size (Report Coverage Percent Inspection Comments (Description) Material Material (inches) Number) (Nearest %1 Performed The alternative examination volume defined in Code Case N-613-1 that reduces the area to be examined per IWB-2500-7 to the weld N1A-NV 28 SK-B1017 27 U1R8 A508-2-1332-2 E8018 plus a 1/2" on each side was applied. Coverage obtained during (Recirc Outlet) radial scans was limited due to the nozzle and weld configuration and single side access. No recordable indications. The alternative examination volume defined in Code Case N-613-1 that reduces the area to be examined per IWB-2500-7 to the weld N1B-NV 28 SK-B1017 25 U1R9 A508-2-1332-2 E8018 plus a 1/2" on each side was applied. Coverage obtained during (Recirc Out.let) radial scans was limited due to the nozzle and weld configuration and single side access. No recordable indications. The alternative examination volume defined in Code Case N-613-1 that reduces the area to be examined per IWB-2500-7 to the weld N2D-NV E8018/ 12 SK-B1018 38 U1R8 SA336-1332P5 plus a 1/2" on each side was applied. Coverage obtained during (Recirc Inlet) Mn-Mo-Ni radial scans was limited due to the nozzle and weld configuration and single side access. No recordable indications. The alternative examination volume defined in Code Case N-613-1 that reduces the area to be examined per IWB-2500-7 to the weld N2E-NV E8018/ 12 SK-81018 38 U1R8- SA336-1332P5 plus a 1/2" on each side was applied. Coverage obtained during (Recirc Inlet) Mn-Mo-Ni radial scans was limited due to the nozzle and weld configuration and sinale side access. No recordable indications. The alternative examination volume defined in Code Case N-613-1 that reduces the area to be examined per IWB-2500-7 to the weld N2G-NV E8018/ 12 SK-B1018 38 U1R8 SA336-1332P5 plus a 1/2" on each side was applied. Coverage obtained during (Recirc Inlet) Mn-Mo-Ni radial scans was limited due to the nozzle and weld configuration and single side access. No recordable indications. The alternative examination volume defined in Code Case N-613-1 that reduces the area to be examined per IWB-2500-7 to the weld N3D-NV E8018/ 26 SK-B1018 33 U1R8 A508-2-1332-2 plus a 1/2" on each side was applied. Coverage obtained during (Main Steam) Mn-Mo-Ni radial scans was limited due to the nozzle and weld configuration and single side access. No recordable indications. CNL-18-080 E1-6 of 10
Enclosure 1 Tennessee Valley Authority - Browns Ferry Nuclear Plant Unit 1 Request for Relief 1-ISl-28 Table 1 Nozzle Sketch Examination Unit/Cycle Weld Number Nozzle Weld Size (Report Coverage Percent Inspection Comments (Description) Material Material linchesl Number! (Nearest %1 Performed The alternative examination volume defined in Code Case N-613-1 that reduces the area to be examined per IWB-2500-7 to the weld plus a 1/2" on each side was applied. Automated UT was performed U1 R11 due to indications that were previously detected during Unit 1 recovery in 2006. Automated transverse and parallel scans were I performed using 45° Shear wave. 60°RL and 70° RL search units supplemental 0° L-Wave scans were also performed. Manual transverse and parallel scans were also performed. Automated scanning was performed from the vessel OD surface and was restricted due to the nozzle configuration, proximity to nozzle N11A, and an insulation support ring. Manual scanning was performed in N4A-NV E8018/ 12 SK-61018 70 U1R11 A508-2-1332-2 the areas restricted to automated scanning. 22 indications in the (Feedwater) Mn-Mo-Ni vicinity of Feedwater nozzle N-4A were recorded. Each indication was determined to meet the acceptance standards of IWB-3500, however, when the indications were grouped using the proximity standards of IWA-3300, several groups of indications required further evaluation per the flaw evaluation methods of IWB-3600. An ASME Code Section XI Flaw Evaluation of Indications in Feedwater Nozzle N-4A to Reactor Pressure Vessel Shell Weld was performed by Structural Integrity Associates This evaluation concluded the indications found during the inservice inspection of the N4A Feedwater nozzle to RPV shell weld are acceptable and meet the reauirements of ASME Code, Section XI, IWB-3610. The alternative examination volume defined in Code Case N-613-1 that reduces the area to be examined per IWB-2500-7 to the weld N4B-NV E8018/ 12 SK-61018 32 U1R9 A508-2-1332-2 plus a 1/2" on each side was applied. Coverage obtained during (Feedwater) Mn-Mo-Ni radial scans was limited due to the nozzle and weld configuration and sinole side access. No recordable indications. The alternative examination volume defined in Code Case N-613-1 that reduces the area to be examined per IWB-2500-7 to the weld N4C-NV E8018/ 12 SK-61018 32 U1R9 A508-2-1332-2 plus a 1/2" on each side was applied. Coverage obtained during (Feedwater) Mn-Mo-Ni radial scans was limited due to the nozzle and-weld configuration and sinale side access. No recordable indications. CNL-18-080 E1-7of10
Enclosure 1 Tennessee Valley Authority - Browns Ferry Nuclear Plant Unit 1 Request for Relief 1-ISl-28 Table 1 Nozzle Sketch Examination UniUCycle Weld Number Nozzle Weld Size (Report Coverage Percent Inspection Comments (Description) Material Material (inches) Number) (Nearest%) Performed The alternative examination volume defined in Code Case N-613-1 that reduces the area to be examined per IWB-2500-7 to the weld N4D-NV E8018/ 12 SK-81018 32 U1R9 A508-2-1332-2 plus a 1/2" on each side was applied. Coverage obtained during (Feedwater) Mn-Mo-Ni radial scans was limited due to the nozzle and weld configuration and single side access. No recordable indications. The alternative examination volume defined in Code Case N-613-1 that reduces the area to be examined per IWB-2500-7 to the weld N4E-NV E8018/ 12 SK-81018 32 U1R9 A508-2-1332-2 plus a 1/2" on each side was applied. Coverage obtained during (Feedwater) Mn-Mo-Ni radial scans was limited due to the nozzle and weld configuration and single side access. No recordable indications. The alternative examination volume defined in Code Case N-613-1 that reduces the area to be examined per IWB-2500-7 to the weld N4F-NV E8018/ 12 SK-81018 32 U1R9 A508-2-1332-2 plus a 1/2" on each side was applied. Coverage obtained during (Feedwater) Mn-Mo-Ni radial scans was limited due to the nozzle and weld configuration and single side access. No recordable indications. The alternative examination volume defined in Code Case N-613-1 that reduces the area to be examined per IWB-2500-7 to the weld plus a 1/2" on each side was applied. Coverage obtained during N5A-NV E8018/ 10 SK-81018 32 U1R8 SA336-1332P5 radial scans was limited due to the nozzle and weld configuration and (Core Spray) Mn-Mo-Ni single side access. Radial and Circumferential scans limited by permanent insulation ring. No radial or Circumferential scans from 155 to 205 degrees. No recordable indications. The alternative examination volume defined in Code Case N-613-1 that reduces the area to be examined per IWB-2500-7 to the weld plus a 1/2" on each side was applied. Coverage obtained during N5B-NV E8018/ 10 SK-81018 32 U1R8 SA336-1332P5 radial scans was limited due to the nozzle and weld configuration and (Core Spray) Mn-Mo-Ni single side access. Radial and Circumferential scans limited by permanent insulation ring. No radial or Circumferential scans from 155 to 205 degrees. No recordable indications. CNL-18-080 E1-8of10
Enclosure 1 Tennessee Valley Authority - Browns Ferry Nuclear Plant Unit 1 Request for Relief 1-151-28 Table 1 Nozzle Sketch Examination Unit/Cycle Weld Number Nozzle Weld Size (Report Coverage Percent Inspection Comments (Description) Material Material (inches) Number) (Nearest%) Performed The alternative examination volume defined in Code Case N-613-1 that reduces the area to be examined per IWB-2500-7 to the weld N6A-NV 6 SK-B1016 37 U1R8 A508-2-1332-2 E8018 plus a 1/2" on each side was applied. Coverage obtained during (Instrumentation) radial scans was limited due to the nozzle and weld configuration and single side access. No recordable indications. The alternative examination volume defined in Code Case N-613-1 NBA-NV that reduces the area to be examined per IWB-2500-7 to the weld U1R8 (Jet Pump 4 SK-B1019 81 A508-2-1332-2 E8018 plus a 1/2" on each side was applied. Coverage obtained during U1R11 Instrumentation) radial scans was limited due to the nozzle and weld configuration and single side access. No recordable indications. The alternative examination volume defined in Code Case N-613-1 that reduces the area to be examined per IWB-2500-7 to the weld N9-NV E8018/ 4 SK-B1020 28 U1R9 A508-2-1332-2 plus a 1/2" on each side was applied. Coverage obtained during (CRD) Mn-Mo-Ni radial scans was limited due to the nozzle and weld configuration and sinale side access. No recordable indications. The alternative examination volume defined in Code Case N-613-1 that reduces the area to be examined per IWB-2500-7 to the weld N10-NV 2 SK-B1022 76 U1R9 A508-2-1332-2 E8018 plus a 1/2" on each side was applied. Coverage obtained during (SLC) radial scans was limited due to the nozzle and weld configuration and sinale side access. No recordable indications. Restricted access due to component configuration. Visual examination of the inner radius section is limited due to the reactor Not N2D-IR internal piping configuration that prevents placement of the camera in 12 SK-B1018 60 U1R8 SA336-1332P5 Applicable (Recirc Inlet) the positions necessary to examine the surface M-N [See Figures (N/A) IWB-2500-7(a) through (d)] over the full circumference. The limitations are due to the proximity of the of the jet pump risers. Restricted access due to component configuration. Visual examination of the inner radius section is limited due to the reactor N2E-IR internal piping configuration that prevents placement of the camera in 12 SK-B1018 60 U1R8 SA336-1332P5 N/A (Recirc Inlet) the positions necessary to examine the surface M-N [See Figures IWB-2500-7(a) through (d)] over the full circumference. The limitations are due to the proximity of the of the jet pump risers. CNL-18-080 E1-9 of 10
Enclosure 1 Tennessee Valley Authority - Browns Ferry Nuclear Plant Unit 1 Request for Relief 1-151-28 Table 1 Nozzle Sketch Examination Unit/Cycle Weld Number Nozzle Weld Size (Report Coverage Percent Inspection Comments (Description) Material Material (inches) Number) (Nearest%) Performed Restricted access due to component configuration. Visual examination of the inner radius section is limited due to the reactor N2G-IR internal piping configuration that prevents placement of the camera in 12 SK-81018 30 U1R8 SA336-1332P5 N/A (Recirc Inlet) the positions necessary to examine the surface M-N [See Figures IWB-2500-?(a) through (d)] over the full circumference. The limitations are due to the proximitv of the of the iet pump risers. Core spray thermal sleeve and tee box and feed water sparger. N5A-IR Feedwater spargers are located above the core spray nozzle and the 10 SK-81018 50 U1R8 SA336-1332P5 N/A (Core Spray) configuration of the core spray thermal sleeve and tee box prohibits Placement of the camera 360 demees around the nozzle. Core spray thermal sleeve and tee box and feed water sparger. N58-IR Feedwater spargers are located above the core spray nozzle and the 10 SK-81018 60 U1R8 SA336-1332P5 NIA (Core Spray) configuration of the core spray thermal sleeve and tee box prohibits placement of the camera 360 dearees around the nozzle. NBA-IR Twelve instrumentation lines pass through the vessel wall into the (Jet Pump 4 SK-81019 75 U1R8 A508-2-1332-2 N/A vessel. The core shroud support plate is located directly beneath the Instrumentation) nozzle preventing placement of the camera. Nozzle to vessel weld (SLC Nozzle Inside Radius) was examined N10-IR using a 65 and 70-degree shear wave mode. The examination was 2 SK-81022 90 U1R9 A508-2-1332-2 N/A (SLC) conducted from the vessel outside diameter surface. Scanning was restricted due to nozzle configuration. CNL-18-080 E1-10 of 10
Enclosure 2 Tennessee Valley Authority Browns Ferry Nuclear Plant, Unit 1 Request for Relief 1-151-29 Summary: In accordance with Title 10 of the Code of Federal Regulations (10 CFR) 50.55a, "Codes and Standards," paragraphs (g)(5)(iii), Tennessee Valley Authority (TVA) is requesting relief, for Browns Ferry Nuclear Plant (BFN) Unit 1, from weld examination coverage requirements specified in the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel (B&PV) Code, Section XI for eight full penetration austenitic stainless piping welds, UltrasoQic testing (UT) was performed during the second ten-year interval. This relief is requested for BFN Unit 1 second ten-year inspection interval that began on June 2, 2008 and ended on June 1,2017 ASME Code Components Affected Welds: .I Relief is requested for the following welds: Four residual heat removal (RHR) system full penetration piping welds;
- DRHR-1-2
- DRHR-1-3
- DRHR-1-11
- DRHR-1-12 Three reactor water recirculation (RECIRC) system full penetration piping weld:
- RWR-1-001-003
- RWR-1-001-S023A
- RWR-1-002-012 One reactor water cleanup (RWCU) System full penetration piping weld:
- RWCU-1-001-019 Refer to Table 1 of this enclosure for additional weld information.
ASME Code Class: ASME Code( Class 1 and Class 2 Section XI Edition: 2001 Edition, 2003 Addenda Code Tables: Code Case N-577-1, N-577-1-2500, Table 1 IWB-2500-1 IWC-2500-1 CNL-18-080 E2-1 of 11
Enclosure 2 Code Examination Categories: R-A, Risk Informed Piping Examinations 8-J, Pressure Retaining Welds in Piping C-F-2, Pressure Retaining Welds in Carbon or Low Alloy Steel Code Examination Item Numbers: R1 .11, Elements Subject to Thermal Fatigue R 1.16, Elements Subject to intergranular stress corrosion cracking (IGSCC) 89.11, Circumferential Welds C5.51, Circumferential Welds l Code Requirements from Which Relief Is Requested: Code Case N-577-1, Section N-577-1-2500, Table 1, Examination Categories R1.11 and R1.16 require volumetric examination of 100% of the weld and adjacent base material as depicted in Figure IW8-2500-8(c}, Tables IW8-2500-1 and IWC-2500-1 requires volumetric examination of essentially 100 percent(%) of the weld length depicted in Figures IW8-2500-8 and IWC-2500-7 respectively. Relief is requested from the requirement of ASME Section XI Code, Table IW8-2500-1, Examination Categories R-A, 8-J, and C-F-2, Item Nos. R1 .11, R1 .16, 89.11, and C5.51 to perform essentially 100% volumetric examination of the weld and adjacent base material. TVA has invoked ASME Section XI Code Case N-460, which states: "when the entire examination volume or area cannot be examined due to interference by another component or part geometry, a reduction in examination coverage on any Class 1 or Cl~ss 2 weld may be accepted provided the reduction in coverage for that weld is less than 10%." Therefore, TVA is requesting relief only for those welds that were inspected an,d received Code coverage of 90% or less.
Reason for Request
The design configurations of the listed welds preclude a UT examination of greater than 90% of the required volume. It is not possible to perform the volumetric UT from both sides of each weld due to the configuration of these components. The component design configuration limits UT examination coverage of the welds to the percentages shown in Table 1 based on limitations discussed in Table 1. The achieved examination coverage for these components ranged from 12% to 80% of the required examination volume. Proposed Alternative and Basis for Use:
)
TVA performed the UT examination of the welds listed in Table 1 to the maximum extent practical for the component design configuration of the piping welds. '-- The welds were examined with the latest UT techniques, procedures, equipment, and personnel qualified to the requirements of the Electric Power Research lnstitute's (EPRI) Performance Demonstration Initiative (PDI) program. These examinations were of the accessible areas to the maximum extent practical due to the design configuration of the weld joints. CNL-18-080 E2-2 of 11
Enclosure 2 The "Comments" column of Table 1 of this enclosure describes coverage *limitations due to the inability to examine welds from both sides, when applicable. These examinations provide an acceptable level of quality and safety because the information and data obtained provides sufficient information to judge the overall integrity of the piping welds. Additionally, these welds are part of a larger population of welds examined for which the required examination coverage is attained. When considered in aggregate with the entire sample population, an adequate level of inspection was perform'ed to provide reasonable assurance that a pattern of lntergranular Stress Corrosion Cracking (IGSCC) degradation that, if present, could affect the overall integrity of the components would be detected. The performed examinations provide an acceptable level of quality and safety. Therefore, pursuant to 10 CFR 50.55a(g)(5)(iii}, TVA requests that relief be granted for the BFN Unit 1 second ten-year ISi inspection interval limited examinations. Implementation Schedule: This request for relief is applicable to the BFN Unit 1 second ten-year interval that began on June 2, 2008 and ended June 1, 2017. The welds described above are listed in Table 1 of this enclosure.
- The welds were examined during the first inspection period (Cycle 7-Fall 2008 and Cycle 8 - Fall 2010), second inspection period (Cycle 9-Fall 2012), and the third inspection period (Cycle 1O - Fall 2014) of the second ten-year inspection interval .
Precedent: This request for relief is similar to the following TVA relief requests for BFN and approved by NRC:
- 3-ISl-25, NRC approved by letter dated January 20, 2012 (ML12003A081)
- 3-ISl-22, NRC approved by letter dated May 20, 2008 (ML080080524)
- 3-ISl-12, NRC Approved by letter dated August 3, 2006 (ML061560090)
- 3-ISl-29, NRC Approved by letter dated August 18, 2017 (ML17135A146)
Supporting Information The following documents are provided in Enclosure 4 in support of this relief request: Attachment A to Enclosure 4 - lnservice Inspection Drawings:
- 1-CHM-1081-C-1
- 1-CHM-1081-C-2
- 1-CH M-1088-C-1
- 1-CHM-1098-C-1
- 1-ISl-0362-C-08
- 1-ISl-0362-C-09 CNL-18-080 E2-3 of 11
Enclosure 2 Attachment B to Enclosure 4 - Examination Data Reports:
- R-237/UT-14-104
- R-258/UT-14-111
- UT-10-024
- UT-10-026
- UT-10-028
- UT-10-030
- UT-12-054
- UT-12-055 CNL-18-080 E2-4 of 11
Enclosure 2 Tennessee Valley Authority - Browns Ferry Nuclear Plant, Unit 1 Request for Relief 1-ISl-29 Table 1 Nominal Examination Weld ISi Drawing Unit/ Cycle IGSCC Pipe Coverage Joint Weld Number' Number Inspection Comments Category Size Percent Configuration Material (System) (Weld Report) Performed (NPSl (Nearest %1 Examination coverage limitations are due to the physical configuration of a pipe to a cast valve configuration that restricts the ultrasonic examination on both sides of the weld. Joint configuration and nonparallel surfaces obstructed axial scan directions. Examinations were conducted in accordance with an ASME Section XI, Appendix VIII qualified generic POI procedure, PDI-UT-2, for austenitic metal welds. DRHR-1-2 1-ISl-0362-C-8 A 106 B Pipe to U1C7 The qualified procedure requires examination techniques be applied that (RHR D 24" (R-237/UT 78% A351 CFBM E308 U1C10 are intended to interrogate the far side of the weld. However, the System) 104) Valve. generic ultrasonic procedure (or any other existing procedure) is not qualified for detection of flaws on the far side of the weld in austenitic material. Therefore, no examination credit was applied for the far side of the weld that was inaccessible. The ultrasonic examination was conducted to the maximum extent practical. There were no recordable indications. CNL-18-080 E2-5 of 11
Enclosure 2 Tennessee Valley Authority - Browns Ferry Nuclear Plant, Unit 1 Request for Relief 1-ISl-29 Table 1 Nominal Examination Weld ISi Drawing Unit/ Cycle IGSCC Pipe Coverage Joint Weld Number Number Inspection Comments Category Size Percent Configuration Material (System) (Weld Report) Performed INPSl /Nearest o/ol Examination coverage limitations are due to the physical configuration of a wrought flued head penetration to a cast valve configuration that restricts the ultrasonic examination on both sides of the weld. This configuration limited the scan surface to only a portion of the flued head side of the weld. Examination of the Cast Stainless Steel side requires ( examination using a refracted longitudinal (R/L) wave mode. Limited access to this side of the joint prevented the useful application of this probe. R/L beam focusing requirements of PDI-UT-2 resulted in a probe footprint too large for the available scan surface in the axial direction. A182 F304 DRHR-1-3 Joint configuration and nonparallel surfaces prevented circumferential 1-CHM-1088-C-1 Flued Head to (RHR D 24" 12% U1C9 ER308 scan directions. Examinations were conducted in accordance with an (UT-12-055) A351 CFBM System) ASME Section XI, Appendix Vlli'qualified generic POI procedure, Valve. PDI-UT-2, for austenitic metal welds. The qualified procedure requires examination techniques be applied that are intended to interrogate the far side of the weld. However, the generic ultrasonic procedure (or any other existing procedure) is not qualified for detection of flaws on the far side of the weld in austenitic material. Therefore, no examination credit was applied for the far side of the weld that was inaccessible. The ultrasonic examination was conducted to the maximum extent practical. Only 12.5% coverage can be claimed. There were no recordable indications. CNL-18-080 E2-6 of 11
Enclosure 2 Tennessee Valley Authority - Browns Ferry Nuclear Plant, Unit 1 Request for Relief 1-151-29 Table 1 Nominal Examination Weld ISi Drawing Unit/ Cycle IGSCC Pipe Covera,ge Joint Weld Number Number Inspection Comments Category Size Percent Configuration Material (System) (Weld Report) Performed INPSI (Nearest %1 Examination coverage limitations are due to the physical configuration of
' a pipe to a cast valve configuration that restricts the ultrasonic examination on both sides of the weld. Joint configuration and nonparallel surfaces obstructed axial scan directions. Surface condition further limited the ability of ultrasonic probe to maintain contact.
Examinations were conducted in accordance with an ASME Section XI, Appendix VIII qualified generic POI procedure, PDI-UT-2, for austenitic DRHR-1-11 1-ISl-0362-C-9 A106 B Pipe to U1C7 metal welds. The qualified procedure requires examination techniques (RHR D 24" (R-258/UT 62% A351 CFBM E308 U1C10 be applied that are intended to interrogate the far side of the weld. System) 111) Valve. However, the generic ultrasonic procedure (or any other existing procedure) is not qualified for detection of flaws on the far side of the weld in austenitic material. Therefore, no examination credit was applied for the far side of the weld that was inaccessible. The ultrasonic examination was conducted to the maximum extent practical. Only 62.75% coverage can be claimed. There were no recordable indications. CNL-18-080 E2-7 of 11
Enclosure 2 Tennessee Valley Authority - Browns Ferry Nuclear Plant, Unit 1 Request for Relief 1-ISl-29 Table 1 Nominal Examination Weld ISi Drawing Unit/ Cycle IGSCC Pipe Coverage Joint Weld Number Number Inspection Comments Category Size Percent Configuration Material (System) (Weld Report) Performed (NPS) (Nearest%) Examination coverage limitations are due to the physical configuration of a wrought flued head penetration to a cast valve configuration that restricts the ultrasonic examination on both sides of the weld. This configuration limited the scan surface to only a portion of the flued head side of the weld. Examination of the Cast Stainless Steel side requires examination using a refracted longitudinal (R/L) wave mode. Limited access to this side of the joint prevented the useful application of this probe. R/L beam focusing requirements of PD1-UT~2 resulted in a probe footprint too large for the available scan surface in the axial direction. A182 F304 DRHR-1-12 Joint configuration and nonparallel surfaces prevented circumferential 1-CHM-1088-C-1 Flued Head to (RHR D 24" 12% U1C9 ER308 scan directions. Examinations were conducted in accordance with an (UT-12-054) A351 CF8M System) ASME Section XI, Appendix VIII qualified generic PDI procedure, Valve. PDI-UT-2, for austenitic metal welds. The qualified procedure requires examination techniques be applied that are intended to interrogate the far side of the weld. However, the generic ultrasonic procedure (or any other existing procedure) is not qualified for detection of flaws on the far side of the weld in austenitic material. Therefore, no examination credit was applied for the far side of the weld that was inaccessible. The ultrasonic examination was conducted to the maximum extent practical. Only 12.44% coverage can be claimed. There were no recordable indications. CNL-18-080 E2-8 of 11
Enclosure 2 Tennessee Valley Authority - Browns Ferry Nuclear Plant, Unit 1 Request for Relief 1-ISl-29 Table 1 Nominal Examination Weld ISi Drawing Unit/Cycle IGSCC Pipe Coverage Joint Weld Number Number Inspection Comments Category Size Percent Configuration Material (System) (Weld Report) Performed INPSI (Nearest %1 Examination coverage limitations are due to the physical configuration of an elbow to cast valve configuration that restricts the ultrasonic examination on both sides of the weld. This configuration limited the scan surface to only a portion of the elbow side of the weld. Examinations were conducted in accordance with an ASME Section XI, Appendix VIII qualified generic POI procedure, PDI-UT-2, for austenitic RWR-1-001-SA403WP metal welds. The qualified procedure requires examination techniques 003 1-CHM-1081-C-1 A 28" 50% U1C8 316NG Elbow to ER308L be applied that are intended to interrogate the far side of the weld. (Recirc (UT-10-024) A351 CF8 Valve However, the generic ultrasonic procedure (or any other existing System) procedure) is not qualified for detection of flaws on the far side of the weld in austenitic material. Therefore, no examination credit was applied_ for the far side of the weld that was inaccessible. The ultrasonic
- examination was conducted to the maximum extent practical. Only 50%
coverage can be claimed. One geometric indication was observed and determined to be acceptable. Examination coverage limitations are due to the physical configuration of a branch connection to pipe configuration that restricts the ultrasonic examination on both sides of the weld. This configuration limited the scan surface to only a portion of the Tee side of the weld. Examinations were conducted in accordance with an ASME Section XI, Appendix VIII RWR-1-001- SA 403 WP316 qualified generic POI procedure, PDI-UT-2, for austenitic metal welds. S023A 1-CHM-1081-C-1 NG BranchJo The qualified procedure requires examination techniques be applied that A 4" 50% U1C8 308 (Recirc (UT-10-024) SA 376 TP316 ,, are intended to interrogate the far side of the weld. However, the System) NG Pipe generic ultrasonic procedure (or any other existing procedure) is not qualified for detection of flaws on the far side of the weld in austenitic material. Therefore, no examination credit was applied for the far side of the weld that was inaccessible. The ultrasonic examination was conducted to the maximum extent practical. Only 50% coverage can be claimed. There were no recordable indications. CNL-18-080 E2-9 of 11
Enclosure 2 Tennessee Valley Authority - Browns Ferry Nuclear Plant, Unit 1 Request for Relief 1-ISl-29 Table 1 Nominal Examination Weld ISi Drawing Unit/ Cycle IGSCC Pipe Coverage Joint Weld Number Number Inspection Comments Category Size Percent Configuration Material (System) (Weld Report) Performed (NPS) (Nearest%) Examination coverage limitations are due to the physical configuration of a pipe to cast valve configuration that restricts the ultrasonic examination on both sides of the weld. This configuration limited the scan surface to only a portion of the elbow side of the weld. Examinations were conducted in accordance with an ASME Section XI, Appendix VIII qualified generic POI procedure, PDI-UT-2, for austenitic metal welds. RWR-1-002- The qualified procedure requires examination techniques be applied that SA376TP 012 1-CHM-1081-C-2 are intended to interrogate the far side of the weld. However, the A 28" 50% U1C8 316NG Pipe to ER308L (Recirc (UT-10-026) generic ultrasonic procedure (or any other existing procedure) is not A351 CFB Valve System) qualified for detection of flaws on the far side of the weld in austenitic material. Therefore, no examination credit was applied for the far side of the weld that was inaccessible. The ultrasonic examination was conducted to the maximum extent practical. Only 50% coverage can be claimed. One geometric indication that had no significant change from previous U1 R6 examination was observed and determined to be
.. acceptable .
CNL-18-080 E2-10 of 11
Enclosure 2 Tennessee Valley Authority - Browns Ferry Nuclear Plant, Unit 1 Request for Relief 1-151-29 Table 1 Nominal Examination Weld ISi Drawing Unit/ Cycle IGSCC Pipe Coverage Joint Weld Number Number Inspection Comments Category Size Percent Configuration Material (System) (Weld Report) Performed (NPS) (Nearest%) Examination coverage limitations are due to the physical configuration of a wrought piping branch connection to a cast valve configuration that restricts the ultrasonic examination on both sides of the weld. This configuration limited the scan surface to only a portion of the branch connection side of the weld. Examinations were conducted in accordance with an ASME Section XI, Appendix VIII qualified generic RWCU SA312 TP316 POI procedure, PDI-UT-2, for austenitic metal welds. The qualified 001-019 1-CHM-1098-C-1 ER308/ A 6" 50% U1C8 Pipe to SA351 procedure requires examination techniques be applied that are intended (RWCU (UT-10-30) 308L CFBM Valve to interrogate the far side of the weld. However, the generic ultrasonic System) procedure (or any other existing procedure) is not qualified for detection of flaws on the far ~ide of the weld in austenitic material. Therefore, no examination credit was applied for the far side of the weld that was inaccessible. The ultrasonic examination was conducted to the maximum extent practical. Only 50% coverage can be claimed. There were no recordable indications. CNL-18-080 E2-11 of 11
Enclosure 3 Tennessee Valley Authority Browns Ferry Nuclear Plant Unit 1 Request for Relief 1-151-28 Attachment A Sketches SK-B1001, Reactor Pressure Vessel Assembly SK-B1016, Weld Detail Head Spray/Instrumentation Nozzle N6 SK-B1017, Weld Detail Recirculation Outlet Nozzle N1 SK-B1018, Weld Detail N2, N3, N4, &N5 Nozzles SK-B1019, Weld Detail Jet Pump Instrument Nozzle NB SK-B1020, Weld Detail CRD Hydraulic Control Nozzle N9 SK-B 1022, Weld Detail Differential Pressure and Liquid Control Nozzle N 10 CNL-18-080
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Enclosure 3 Tennessee Valley Authority Browns Ferry Nuclear Plant Unit 1 Request for Relief 1-ISl-28 Attachment B Examination Data Reports UT-10-037, N1A-NV VE-12~054, N1 B-NV UT-10-038, N2D-NV UT-10-039, N2E-NV UT-10-040, N2G-NV UT-10-041, N3D-NV
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000001
- A AREVA T\/4 2010 BROWNS FERRY NUCLEAR U1R08 RPV NOZZLE ULTRASONIC EXAMINATIONS FINAL REPORT Revision 00 Prepared by: ___Pi__~ kl_*~~------------ [)ate:
,___i__~~--*____
Robert Scott Getz, Shift Lead Reviewed by: ___ ,_a,i_:t:_--~~-------------- [)ate: 11-12-10 11-12-10 D.J. Langenfeld, UT Level-Ill Approved by: --~-~___,~.....~ - - > - - - - - - - - - - Date: 11-12-10 Dave Cislo, Manager NDE Services AREVA NP, Inc. An AREVA and Siemens Company 155 Mill Ridge Road Lynchburg, Virginia 24502 Signature Page Page 1 of 1
0.00002 A llE AREVA BROWNS FERRY NUCLEAR U1 ROS RPV NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
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AREVA BROWNS FERRY NUCLEAR U1R08 RPV NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
RECORD OF REVISION Revision Section Descri tion Date 00 All Initial Issue 11/12/2010 I _,I r
- Record of Revision Page 1 of 1
000004 A AREVA BROWNS FERRY NUCLEAR U1 ROS RPV NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
nm TABLE OF CONTENTS SECTION EXAMINATION
SUMMARY
...................................................................................... 1 RPV NOZZLE UT EXAMINATION. WORK SCOPE ................................................... 2 PROCEDURES .........................................................................................................3 NOZZLE MODELING REPORTS ..............................................................................4 PERSONNEL CERTIFICATIONS .............................................................................5 NOE EQUIPMENT CERTIFICATIONS ......................................................................6 ULTRASONIC TRANSDUCER CERTIFICATIONS ................................................... 7 CONSUMABLE MATERIAL CERTIFICATIONS ........................................................ 8
- ULTRASONIC SCOPE LINEARITY DATA ................................................................ 9 N1A NOZZLE-TO-VESSEL WELD EXAMINATION DATA ....................................... 10 N2D NOZZLE-TO-VESSEL WELD EXAMINATION' DATA ....................................... 11 N2E NOZZLE-TO-VESSEL WELD EXAMINATION DATA ....................................... 12 N2G NOZZLE-TO-VESSEL WELD EXAMINATION DATA ....................................... 13 N3D NOZZLE-TO-VESSEL WELD EXAMINATION DATA ....................................... 14 N5A NOZZLE-TO-VESSEL WELD EXAMINATION DATA ...... '. ................................ 15 N5B NOZZLE-TO-VESSEL WELD EXAMINAT!ON DATA ....................................... 16 N6A NOZZLE-TO-VESSEL HEAD WELD EXAMINATION DATA ............................. 17 NBA NOZZLE-TO-VESSEL WELD EXAMINATION DATA ....................................... 18
- Table of Contents Page 1 of 1
000005 A
- AREVA BROWNS FERRY NUCLEAR U1 ROS RPV NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
SECTION 1 EXAMINATION
SUMMARY
This report documents the results for the manual ultrasonic (UT} examinations of the RPV nozzle welds performed by AREVA NP, Inc. at Browns Ferry Unit 1 during the* U1 ROB outage in October through November of 20,10. Ultrasonic examinations were performed on eight nozzle-to-vessel welds and one nozzle-to-vessel head weld. The outer 85% of the nozzle welds were ultrasonically examined by scanning in the circumferential direction and the entire volume was ultrasonically examined by scanning in the radial direction in accordance with PDI-UT-6, Revision G. The inner 15% of the nozzle welds were examined using ultrasonic techniques to detect transverse flaws in accordance with 54-ISl-850, Revision 007. These examinations did not reveal any recordable or reportable flaw indications.
- The ultrasonic examinations performed on the Class 1 Reactor Vessel Nozzle Welds and Vessel Closure Head Nozzle Welds satisfy the requirements of ASME Section XI, 2001 Edition, with the 2003 Addenda for Appendix VIII, Category 8-D, Item Number 83,90, Figure Number IWB 2500-?(a) examination volume and were performed using ASME Section XI, Appendix VIII qualified personnel, procedures, and equipment as amended by the Final Rule. These examinations were also performed using the alternative examination volume defined in Code Case N-613-1 which reduces the area to be
- examined per IWB 2500-7(a) to the weld plus 1/2-inch on each side. In addition these examinations were performed in accordance with the crjteria of 10CFR 50.55a (b) (2) (xv)
(G) and the minimum coverage requirements of 10CFR 50.55a (b) (2) (xv) (K) was achieved to the maximum extent possible. A brief description of the RPV nozzle ultrasonic examination results are included in the work scope document located in section 2.
- Examination Summary Section-1 Page 1 of2
000006 A 1111
- AREVA BROWNS FERRY NUCLEAR U1R08 RPV NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
SUMMARY
{Continued} The following describes each section of the final report and the associated documentation , use~ for the Browns Ferry Unit 1 RPV Nozzle examinatio~s during the U1 ROB outage; Section 2 contains the work scope that lists the components examined at Browns Ferry Unit-1 during the U1 ROB outage. Section 3 co.ntains a list of procedures used to perform the examinations. Section 4 contains a list of nozzle modeling reports used to perform the examinations. i Section 5 contains the NDE certifications of personnel who performed the examinations. Section 6 contains certifications for the equipment used to perform the examinations . Section 7 contains certifications for the ultrasonic transducers used to perform the examinations. Section 8 contains certifications of consumable materials used to perform the examinations. Section 9 contains instrument control linearity sheets for each ultrasonic instrument used to perform the ultrasonic examinations.
\
Section 10-18 contains examination data for the RPV Nozzle UT examinations performed during the U1 ROB outage. This report has been prepared for TVA by AREVA NP, INC and the information contained herein is furnished solely for their use in conjunction with the RPV Nozzle examination work scope performed under contract L.500626.
- Examination Summary Section-1 Page 2 of2
.... *-*-----* --*-------***---~
000007 A -* AREVA BROWNS FERRY NUCLEAR U1 ROB RPV NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
SECTION 2 RPV NOZZLE UT EXAMINATION WORK SCOPE This section lists the RPV Nozzle UT examination work scope, total volumetric coverage obtained and the examination results for the Browns Ferry Unit-1 RPV nozzles examined by AREVA NP, INC during the U1 ROB outage. Component Component/Weld ASME Section XI Total Volumetric Examination Results Identification Description Category / Item No. Coverage Obtained N1A Nozzle-To-Vessel Weld 8-D / 83.90 27% No Recordable Indications N2D Nozzle-To-Vessel Weld 8-D/ 83.90 38.26% No Recordable Indications N2E Nozzle-To-Vessel Weld 8-D / 83.90 38.26% No Recordable Indications N2F Nozzle-To-Vessel Weld B-0 / B3.90 N/A Removed from Workscope N2G Nozzle-To-Vessel Weld 8-D/ B3.90 38.26% No Recordable Indications N3D Nozzle-To-Vessel Weld B-D I 83.90 33.4% No Recordable Indications NSA Nozzle-To-Vessel Weld B-D I B3.90 31.72% No Recordable Indications N5B Nozzle-To-Vessel Weld B-D/ 83.90 31.72% No Recordable Indications Nozzle-To-Vessel N6A Head Weld B-D/ B3.90 37% No Recordable Indications NBA Nozzle-To-Vessel Weld B-D / B3.90 80.83% No Recordable Indications RPV Nozzle UT Examination Workscope Section-2 Page 1 of 1
A AREVA BROWNS FERRY NUCLEAR U1 ROS RPV NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
SECTION 3 PROCEDURES This section contains the technical procedures used by AREVA NP, INC to perform the required RPV Nozzle UT examinations for the U1 R08 outage. Below is a summarized list of technical procedures. Procedure No. Revision Title Notes 54-1$1-135 08 Linearity and Beam Spread Measurements None
'Manual Ultrasonic Examination of BWR Reactor Vessel e 54-ISl-850 007
\
Nozzle Inner Radius Regions and Nozzle to Shell Welds (Inner 15%) PDI Generic Procedure for the Manual Ultrasonic None N-UT-78 0005 Examination of Reactor Pressure Vessel Welds POI-UT- None 6 POI Generic Procedure for Ultrasonic Examination of Table 1, Rev. 15 PDI-UT-6 G Reactor Pressure Vessel Welds Table 2, Rev. 15
- Procedures Section-3 Page 1 of 1
For Information Only 000009
- AREVA A
AREVA NP Inc. an AREVA and Siemens company NONDESTRUCTIVE EXAMINATION PROCEDURE Linearity and Beam Spread Measurements Procedure Number*
- 54-ISl .. 135-08 Issue Date: 01/15/93 Revision Date: 08/16/06
- Prepared by:
W.J. Persinger, UT Level II Date Reviewed by:
--~ir£ M.W. Key, UT Leva Date Approved by: Q .Q .\(Rlo, .( ,([l B~it~~<.o Approved by:
54-ISl-135-08 Section-3
For Information Only A 000010 AREVA NONDESTRUCTIVE EXAMINATION PROCEDURE LINEARITY AND BEAM SPREAD MEASUREMENTS PROCEDURE: 54-ISl-135-08 RECORD OF REVISION Rev. Pa e# Para.# Descri tion of Chan e Corrected typographical error in Section 3.1.3 and added 04 "of full screen" to end of Section 8.1.2(b). 05 Complete Revision 06 Cover Changed Logo and Company Name 5 '4.7 Deleted Paragraph 6.1.1.a Correct Typo 6.1.1.a.1 Delete Paragraph 6 6.1.4 Note Correct typo 6 6.1.4.a Correct typo 07 4 2.1 Add 1989 Edition, through 2000 Addenda 4 2.2 Add 1989 Edition, through 2000 Addenda 8 4.1 Following after practice or an approved contractors written certification program 08 All All Changed all references of Framatome ANP to AREVA NP 4 2.1 Added 1989 Edition through 2004 Edition 4 2.2 Added 1989 Edition through 2004 Edition
- 54-ISl-135-08 Page 2 of 12 Section-3
For Information Only A 00.0011 AREVA NONDESTRUCTIVE EXAMINATION PROCEDURE LINEARITY AND BEAM SPREAD MEASUREMENTS PROCEDURE: 54-ISl-135-08 TABLE OF CONTENTS 1.0 Purpose ................................................................................................................ 4 2.0 References ........................................................................................................... 4 3.0 Definitions ............................................................................................................. 4 4.0 Prerequisite.s .......................................................................................................... 5 5.0 Procedure ............................................................................................................. 5 6.0 Acceptance Criteria .............................................................................................. 9 7.0 Records ..........................................................*.................................................... 10 Figure 1 ......................................................................................................................... 11 Figure 2 ......................................................................................................................... 12
- 54-ISl-135-08 Page 3 of 12 Section-3
For Information Only A .000012 AREVA NONDESTRUCTIVE EXAMINATION PROCEDURE LINEARITY AND !:SEAM SPREAD MEASUREMENTS PROCEDURE: 54-ISl-135-08 1.0 PURPOSE
- 1.1 This procedure establishes methods for performing linearity verifications 1
and beam spread measurements when required by the referencing procedure. 1.2 This procedure is intended to be used in conjunction with other Ultrasonic (UT) examination procedures.
2.0 REFERENCES
2.1 ASME Boiler and Pressure Vessel Code Section XI, 1989 Edition through 2004 Edition. 2.2 ASME Boiler and Pressure Vessel Code Section V, 1989 Edition through 2004 Edition. 2.3 NRC Regulatory Guide 1.150, Revision 1, February 1983.
- 3.0 DEFINITIONS 3.1 3.2 AMPLITUDE- The vertical pulse height of a signal, base to peak.
ATIENUATOR -A device for measuring attenuation (calibrated in dB). 3.3 BEAM SPREAD - The divergence of the ultrasonic beam as the sound travels through the medium. 3.4 LINEARITY {AMPLITUDE CONTROL) - The measure of the accuracy of the amplitude control of the ultrasonic instrument. 3.5 LINEARITY (VERTICAL) - The measure of the proportionality of the amplitude of the signal input to the receiver and the ~mplitude of the signal appearing on the display. 3.6 LINEARITY (HORIZONTAL) - The characteristic of an ultrasonic testing system indicating its ability to respond in a proportional manner to a range of echo signals {usually a series of multiple back reflections). *
- 54-ISl-135-08 Page 4 of 12 Section-3
For lnformatioo Only A 000013 AREVA NONDESTRUCTIVE EXAMINATION PROCEDURE LINEARITY AND BEAM SPREAD MEASUREMENTS PROCEDURE: 54-1,1-135-08 4.0 PREREQUISITES 4.1 Administrative Each person performing the measurements outlined in this procedure shall be certified UT Level I, II or Ill in accordance with AREVA NP Written Personnel . Certification Practice or an approved contractors written certification program. If any of the measurements are performed by a Level I, a Level II or Ill examiner shall review the data for acceptance. 4.2 Equipment The equipment used for these measurements shall be that specified in the referencing procedure. 5.0 PROCEDURE 5.1 Linearity Verifications
- Note:
5.1.1 Any type of calibration block (i.e., IIW, mini IIW or an ASME calibration block) with equal path lengths between multiple back reflections may be used. Verification Frequency 5.1.1.1 Horizontal, vertical and amplitude control linearities shall be performed at the beginning and end of each period of extended use or every three months whichever is less, as a minimum.
\.
5.1.2 General Requirements 5.1.2.1 During the performance\ of all linearity verifications, the instrument reject control shall be off. "Pulse length" (damping) and filter controls shall be adjusted prior to the start of linearity verifications and not adjusted until its completion. 5.1.2.2 All signal heights and horizontal positions shall be read and recorded to the nearest 1% of full screen.*
- 54-181-135-08 Paga 5 of 12 Section-3
For Information Only A 000014 AREVA NONDESTRUCTIVE EXAMINATION PROCEDURE LINEARITY AND BEAM SPREAD MEASUREMENTS PROCEDURE: 54-ISl-135-08 5.1.3 Horizontal Linearity 5.1.3.1 Place a straight beam search unit on the calibration block and adjust the instrument controls to obtain clear multiple back surface reflectors. 5.1.3.2 Adjust the "Delay" control to align the leading edge of the first back surface reflector with the number one CRT graticule. 5.1.3.3 Adjust the "MATL CAL" (Fine Range) control to align the leading edge of the tenth multiple back surface reflector with the tenth graticule on the CRT. 5.1.3.4 Repeat Steps b and c until the first signal is aligned with
#1 graticule and the tenth signal is aligned with #10 graticule.
5.1.3.5 Record the positions of the leading edge of each multiple* back surface signal on the UT instrument linearity form. (Figure 1) e Note: Acceptable signals shall be within :!: 2% of screen width 5.1.4 Vertical Linearity Note: Any calibration block (i.e., IIW block, rompas block or an ASME calibration block) in which any 2 reflectors amplitude can be adjusted by transducer placement to obtain a 2: 1 ratio may ~e used. 5.1.4.1 Place the search unit (straight or angle beam) on the calibration block so that two signals are observed on the CRT screen.
- 5.1.4.2 Adjust the search unit position to display a 2:1 ratio between the two signals with the larger set at 80% full screen height (FSH).
5.1.4.3 Without moving the search unit: 5.1.4.3.1 For continuous gain instruments, adjust the
- 54-ISl-135-08 "Gain" to set the larger indication from 100% to 20% FSH, in 10% increments.
Page 6 of 12 Section-3
For Information Only A 000015 AREVA NONDESTRUCTIVE EXAMINATION PROCEDURE LINEARITY AND BEAM SPREAD MEASUREMENTS PROCEDURE: st;;ISl-13S-08 5.1.4.3.2 For instruments with only 2 dB step gain, adjust the gain in 2 dB steps from +2 dB to -14 dB. 5.1.4.4 Record the amplitudes of both signals at *each increment (10% FSH or 2 dB steps) on the UT instrument linearity form'. (Figure 1) Note: The smaller signal amplitude must remain % C:!:. 5% FSH) the larger signal amp to be considered acceptable. 5.1.5 Amplitude Control Linearity Note: Any convenient reflector from any calibration block may be used with* straight or angle beam search units. 5.1.5.1 As a minimum, perform the below listed Steps (1-8) at both ends of the instruments useful range .
- Note: An in-line step attenuator may be used to*
accomplish the high range. 5.1.5.1.1 Set any signal at 80% of FSH.
- 5.1.5.1.2 Decrease the amplitude by 6 dB and record
*the signal amplitude.
5.1.5.1.3 Decrease the amplitude by an additional 6 dB and record the signal amplitude. 5.1.5.1.4 Now set this signal at 40% FSH. 5.1.5.1.5 Increase the amplitude by 6 dB and record the signal amplitude. 5.1.5.1.6 Set the signal at 20% FSH. 5.1.5.1.7 Increase the amplitude by 12 dB and record the signal amplitude. 5.1.5.1.8 Record the signal responses on the UT
- 54-ISl-135-08 Instrument Linearity Sheet.
~age 7 of.12 Section-3
For Information Only A 000016 AREVA NONDESTRUCTIVE EXAMINATION PROCEDURE LINEARITY AND BEAM SPREAD MEASUREMENTS PROCEDURE: 54-ISl-135-08 Note: Signal tolerances are listed on the linearity . sheet. {Figure 1) 5.2 Beam Spread Measurements 5.2.1 Beam spread measurements shall be taken only when required by a referencing code section. 5.2.2 Beam Spread Measurement Note: Beam spread measuremen.ts need not be plotted if relevant indications are not found during examinations. Note: For Reactor Vessel Examinations, beam spread measurements shall be performed for each angle-beam search unit/calibration block combination used.
- 5.2.2.1 The DAC curve shall be constructed in accordance with 54-1$1-130.
5.2.2.2 Measurements shall be made using a basic calibration block of similar acoustical properties which equals or exceeds the examination part thickness. Measurements of beam spread shall be made on the side drilled holes. The 50% and 20% DAC amplitude limits of the primary lobe of the beam shall be obtained. 5.2.2.3 Beam spread measurements shall proceed as follows: 5.2.2.3.1 Increase the amplitude by a factor of two (6 dB) so that the curve marked on the screen represents the 50% DAC line. For a 20% DAC line, increase the amplitude by a factor of 5 (14 dB). 5.2.2.3.2 Position search unit for maximum indication amplitude from the 1/4T hole. Record search unit location and the sweep reading. Move the search unit toward the hole until indication equals the 50%/20% DAC line.
- 54-ISl-135-08 Record the distance from the search unit exit point to the scribe line (of the hole) and Page 8 of 12 Section-3
For Information Only A 000017 AREVA NONDESTRUCTIVE EXAMINATION PROCEDURE LINEARITY AND BEAM SPREAD MEASUREMENTS PROCEDURE: 54-ISl-135-08 the sweep reading from the left edge of the indication on Figure 2. 5.2.2.3.3 Move the search unit away from the hole until indication equals the 50%/20% DAG line. Record the distance (search unit exit point to scribe line) and the sweep reading on Figure 2
- 5.2.2.3.4 Repeat these measurements (1-3) on the 1/2T and 3/4T holes recording the distances and sweep readings of the maximum amplitude and 50%/20% DAG points.
5.2.2.3.5 Plot the recorded maximum amplitude points (position distance and depths) on a scaled drawing of the projected beam path. Draw a straight line through the center line points (maximum amplitude) and extend the line to the search unit. 5.2.2.3.6 Plot the 1/4, 1/2 and 3/4T 20% and 50% minimum and maximum points (position distance and depths) on the plot. Connect the minimum and maximum points with a straight line and extend the lines to the search unit. 5.2.2.3.7 Measure the angle between the 50% lines and also the 20% lines. These are the beam spread angles of the full beam measured at 50% and 20% DAG amplitude level on the side drilled holes. 5.2.3 Frequency of Measurement 5.2.3.1 Measurements of beam spread in the vertical plane of angle beam search units shall be performed at the beginning of each period of extended use. 6.0 ACCEPTANCE CRITERIA Acceptance limits for linearities are located on the UT instrument linearity data
- sheet. (Figure 1)
Page 9 of 12 54-ISl-135~08 Section-3
For Information Only 000018 A AREVA NONDESTRUCTIVE EXAMINATION PROCEDURE LINEARITY AND BEAM SPREAD MEASUREMENTS PROCEDURE: 54-ISl-135-08 7.0 RECORDS 7.1 The following records are completed by this procedure as applicable and shall be transmitted to the customer in accordance with 54-ISl-69. 7.1.1 UT Instrument Linearity Data Sheet 7.1.2 Beam Spread Data Sheet
\_
- Page 10 of 12 Section-3
For Information Only A 000019 AREVA NONDESTRUCTIVE EXAMINATION PROCEDURE LINEARITY AND BEAM SPREAD MEASUREMENTS PROCEDURE: 54-ISl-135-08 AREVA A INSTRUMENT LINEARITY DATA SHEET lllTillllnmlat= Ilutrwllt #: I***= Back R.n.c.ra l :a 3 4 5 6 ., 8 9 10 Grid Loeadon Limit i'/-2% l l.8 IO 3.2
- a.a le 3.2 3.8 IO 4.2 4.9 Ill 5.2 5.11 6.2 6.1 IO
'7.2
'7.8 IU u
IO 9.2 10 Sereea Ltaeulty for Coadaaom Gala Colltrol Rip 100 ,0 BO 70 dO 50 ... 30 20 Low
- Ullltt 45 40 35 30 :as zo 15 10 5
+1-5% to to 10 II to to to lO to S5 50 45 40 35 30 25 :at 15 DB +2 For Two Declbel Step Gala Coatrol D -2 -4 -6 . -10 -t:a -14
-h Ulllb
+/.5%
NIA NIA
,f5 to BO 40 35 lO NIA NIA 21 to NIA NIA 20 to NIA NIA 15 to NIA NIA 11 to NIA NIA 8
to NIA NIA 5 ID NIA NIA 3 to 55 45 37 30 25 :at ** 15 13 Amplltade Control lJMarlt)' Low Raap I I I 80 80 40 20
-HS +12
"' -12 I Umtta 32-48 16-24 AmplltllclG Coldrol LIDearlty Dip Raqe 64,-96 64-96 0
- I ¥_I I I 80 11G 40 20
-6 -12 -+f +12 3Z-48 16-24 64-!t6 Bumbler:
Cultelmr, Level: Levell Date; Date! Dace1 ANllllmewl Daiei
- 54-ISl-135-08 Figure 1 (Typical)
Page 11 of 12 Section-3
For Information Only
)
000020 A AREVA NONDESTRUCTIVE EXAMINATION PROCEDURE LINEARITY AND BEAM SPREAD MEASUREMENTS PROCEDURE: 5'-ISl-135-08 A A l:t s:'VA TRANSDUCER BEAM SPREAD MEASUREMENT CtJ81"0tia!R: CAUMATION NO.: MTA Ml!AIIURIIMl!NT ATTACHED Pl.OT&: lmEDRILL SURFACE DEPTH POSITION HOLE DISTANCE READING llftDACNEAA 1111'11,DAC~ 114T IIIAXIMUM HOLE IIIOfW. ', 1111'11,l>AC,AII ZftDACl'AII aMI.DACNl!AR IIW,DACIEAR 112T NAllllllal ltcaMAL HOLE eo,f,DACl'AII
~ DAC-FAR
~DACUAR R11,DACN!AR 3/.T IIADIUII
- I, HOLE IIQNAL 11ft DAC FAR
~ DACl'AR IINllUII
-DACNIIAR IIINIIIUII
'°"DACNIAR 114T IIAXIIIUII HOLE INIINAL
'°"DACFAR MDACPAR l!xanlMI: l.alllll: Dala: Examhlr; Lewi!! Dale:
Sign: 891: Ra*wad: L.wl: Dllla: Page of Sign:
- 54-ISl-135-08 Figure 2 (Typical)
Page 12 of 12 Section-3
000049 TITLE N-UT-78
- llE NPG Nondestructive POI GENERIC PROCEDURE FOR THE MANUAL ULTRASONIC EXAMINATION OF REACTOR PRESSURE VESSEL WELDS PDI-UT-6 Rev.0006 Page 1 of 5 Quality Related li:!Yes DNo Examination Procedure W47 080801 021 Effective Date 08-11-2008 Level of Use: Reference Use Prepared by: Matt Welch Reviewed by: Hershel! A. Pruitt for 8/1/08 Darlene Tinley, NOE Level Ill Date
.e Approved by; Jane M. Lockwood for FCL Frank C. Leonard, Manager, Ultrasonics 8/1/08 Date N-UT-78, Rev. 0005 Section-3
000050 NPG PDI GENERIC PROCEDURE FOR THE N-UT-78 Nondestructive MANUAL ULTRASONIC EXAMINATION OF Rev.0005 Examination REACTOR PRESSURE VESSEL WELDS Page 2 of 5 Procedure PDI-UT-6 I I Revision or Change Approval Number Date Description of Revision/Change 0 3/13/01 Initial Issue L 1 10/28/02 Revised to incorporate TC 02-05 and added Addenda 01 to PDI-UT-6. Deleted paragraphs 8.2 and 8.3 and Tables 1 and 2 from Attachment 1. 2 2/18/03 Revised to incorporate latest revision of Generic PDI-UT-6 (i.e., Revision F, Dated 01-15-03). \ 3 2/9/06 Revised to update to the 2001 Edition through 2003 Addenda of Section XI. 4 9/01/06 Revised to incorporate TC 06-09 and TC 06-12. Added reference document N-GP-31 (p.2.5) 5 8/1/08 General update revisions marked with Rev. Bar, and converted to TVA Procedure Template. EDMS W47 080801 021 e
- N-UT-78, Rev. 0005 Section-3
000051 NPG PDI GENERIC PROCEDURE FOR THE N-UT-78 Nondestructive MANUAL ULTRASONIC EXAMINATION OF Rev.0005 Examination REACTOR PRESSURE VESSEL WELDS Page 3 of 5 Procedure PDI-UT-6 Table of Contents 1.0 SCOPE .......................................... 1 ******************************************************************************************* 4
2.0 REFERENCES
.......................................................................................................................... 4 3.0 PERSONNEL REQUIREMENTS ............................................................................................... 4 4.0 EQUIPMENT.............................................................................................................................. 4 5.0 TECHNIQUE .............................................................................................................................. 4 6.0 ACCEPTANCE STANDARDS FOR FLAWS ............................................................................ 6 7.0 REPORTS .................................................................................................................................. 5 I
8.0 GENERIC POI PROCEDURE ......................................................................~ ............................. 5 N-UT-78, Rev. 0005 Section-3
NPG PDI GENERIC PROCEDURE FOR THE N-UT-78 Nondestructive MANUAL ULTRASONIC EXAMINATION OF Rev.0005 Examination REACTOR PRESSURE VESSEL WELDS Page 4 of 5 Procedure PDI-UT-6 1.0 SCOPE This procedure implements the methods, equipment, and technique for manual contact ultrasonic examination from the 0.0. surface of rolled or forged ferritic Reactor Pressure Vessel (RPV) material and other components manufactured with similar material and thickness ranges, including full penetration butt welds, heat affected zones, adjacent base material and base metal repairs as defined in the Performance Demonstration Initiative (POI) generic procedure, PDI-UT-6. This procedure is applicable to materials with a nominal thickness of 2 inches to 7.64 inches (excluding cladding). Cladding if present may consist of multiple wires, strip clad, SMAW or any combination of these. This procedure shall be used in conjunction with NOE Procedure N-GP-18 as applicable.
2.0 REFERENCES
A. Section XI of the ASME Code, 1995 Edition including 1996 Addenda, 2001 Edition
' through the 2003 Addenda as amended by 10CFR50.55a.
B. PDI Generic Procedure for the Ultrasonic Examination of Reactor Pressure Vessel Welds, PDI-UT-6. C. N-GP-18 "Ultrasonic Testing Supplements"
- D. N-GP-8, "Weld Reference System" E. N-GP-31, "Calculation of ASME Code Coverage for Section XI, Appendix VIII Ultrasonic Examinations" I
i ! 3.0 PERSONNEL REQUIREMENTS A. Personnel certification requirements are contained in procedure N-GP-18. B. Personnel shall have successfully completed a performance demonstration using PDI-UT-6 in accordance with the POi's implementation of Appendix VIII. 4.0 EQUIPMENT The latest qualified equipment system combinations (Table 1) and required instrument settings (Table 2) shall be obtained from the EPRI Web site (http://pdi.epri.com/) prior to performing examinations. N-GP-29 contains additional guidance regarding verification of equipment and instrument settings. 5.0 TECHNIQUE Technique and examination requirements contained in POI Generic Procedure, PDI-UT~6. are mandated by 10 CFR 50.55a .
- N-UT-78, Rev. 0005 Section-3
000053 NPG POI GENERIC PROCEDURE FOR THE N-UT-78 Nondestructive MANUAL ULTRASONIC EXAMINATION OF Rev.0006 Examination REACTOR PRESSURE VESSEL WELDS Page 5 of 5 Procedure PDI-UT-6 6.0 ACCEPTANCE STANDARDS FOR FLAWS The acceptance standards of ASME Section XI Table IWB-2500 shall be applied as applicable:
- Code category B-A 7.0 REPORTS The format of data sheets displayed are subject to change as required. Acceptable data sheets are displayed in Reference 2.0C. Vendor data sheets that provide comparable information are acceptable.
8.0 GENERIC POI PROCEDURE POI Generic Procedure for the UT Examination of RPV Welds, PDI-UT-6, latest revision and addenda, if applicable, shall be used. The Level Ill shall be responsible for obtaining the latest revision and addenda 'prior to use from the EPRI Web site (http://epriq.com/) .
- N-UT-78, Rev. 0005 Section-3
000054
- POI Generic Procedure For Ultrasonic Examination Of Reactor Pressure Vessel Welds PDI-UT-6 e
- ':2~~
PDI Teclmical Working Group ~Comndtt Chairman Chairman Revision G, 3/17/2009
- PDI-UT-6, Rev. G Section-3
POI-UT-6, Rovision G 806055
- 1.0 2.0 Table of Contents SCOPE.,.,, .................. ,........................................ ,................ ,......................... 3 REFERENCES ............................................................................................... 4 3.0 PERSONNEL REQUIREMENTS .............................................................. 5 4.0 EQUIPMENT ................................................................................................. s 5.0 EXAMINATION AREA REQUIREMENTS ............................................ 7 6.0 TECHNIQUE SELECTION........................................................................ 9 7.0 CALIBRATION .......................................................................................... 10 8.0 E.xAMINATION ......................................................................................... 13 9.0 INDICATION EVALUATION ................................................................. 14 10.0 RECORDING OF REFLECTORS ....................................................... 17 11.0 EXAMINATION REPORTING ............................................................ 18
- Flpn 1 ****eM1******..**HHl**..ll****n**********ll'***********-******--***n***-*-***** ..******11*1******..****************************IJ"l****t1t 2i Figun 2 ( IWB-2500-1) .............................................. ,."-****-**********"..................................-*-********"* 22 Ff&an 3 (IW]l-2s<<,0-2) ****************************"'**********************N*****************.. *********..*****--****........................... 23
.Figure 4 (IWB-2S00-3) ****************** ""'---*****************-*****"'.................... _."*****-**, ............ 24 Flaare 5 (IWJl..2SCJ0-7(a)..................................., **- ...............................,,,.,.,, .......................................... 25 Jlgare 6 (IWll-2Soo*7(b) ............................................................................................- .................... _, 26
SUMMARY
OF CHANGES .......................................................................................................................... 27 Page2 of27
- PDI-UT-6, Rev. G Section-3
000056 PDJ-UT-6, Revision G
- 1.0 SCOPE 1.1 The objective of the examinations performed in accordance with this procedure is to accurately detect discontinuities within the specified examination volume from ~e outside surface.
1.2 This procedure is applicable t~ the manual ultrasonic examination of rolled or forged feITitic Reactor Pressure Vessel (RPV) material and other components manufactured with similar material and thickness ranges, including full penetration butt welds, heat affected mnes, adjacent base material and base metal repairs. 1.3 This procedure is applicable to materials with a nominal thickness of 2 inches to 12.29 inches (excluding cladding). The components inside surface may be either clad or unclad. Cladding if present. may consist of multiple wire, strip clad, SMAW, or any combination of these. The 12.29 inches dimension is based on the application of AS:ME Section XI, Appendix VIII, Supplement 6, paragraph l.l(b) without consideration of significant digits per IWA-3200. 1.4 Examinations shall be performed using a manual contact method from the outside surface of the RPV or other vessel being examined. Where dual side access is available, examinations shall be performed from both sides of the weld (two parallel scans and two perpendicular scans). Where dual side access cannot be achieved, this procedure is qualified for single side access (one parallel scan and one perpendicular scan) in accordance with Appendix VIII Supplement 6 and 10CFR50.S5a. Limitations shall be identified on the examination report. 1.S The equipment specified in this procedure and the associated qualified equipment tables shall be used. Alternative equipment may be added to the procedure providing it meets the requirements of Appendix VIII Supplement 1. Page3 of27
- PDI-UT-6, Rev. G Section-3
000051 PDI-UT-6, Revision G
- 1.6
- This procedure has been demonstrated in accordance with the requfrements of the American Society of Mechanical Engineers (ASME) Code, Section XI, Appendix VIII, as modified by the Performance Demonstration Initiative (POI) program description.
This demonstration was also conducted in accordance with the requirements of the Federal Register, Part II, Nuclear Regulatory Commission, l OCFR Part SO, Industry Codes and Standards; Amended Requirements. 1.7 This detection procedure is qualified for the examination of RPV
- circumferential and longitudinal welds when scanning in either the L-parallel or perpendicular direction and nozzle to vessel welds when scanning in the radial direction, i.e., searching for flaws oriented parallel to the weld. This procedure is also qualified for examination of the outer 85% of nozzle to vessel welds when scanning in the circumferential direction, i.e., searching for flaws oriented perpendicular to the weld.
1.8 This is a Detection procedure only and it is not qualified for Length or Through Wall Sizing of flaws. This procedure is not qualified for the examination of shell or head to flange weld joints and nozzle inside radius sections. This procedure is also not qualified for examination of nozzle attachment welds, nozzle in shell (or head) adjoining regions, or nozzle cylinder regions (reference Figure 5 and 6, IWB-2500-7 (a) or (b)), clad to base metal interface and the adjacent metal to a depth of 15% ts (measured from the clad to base metal interface), when scanning in the circumferential direction. j 2,0 REFERENCES 2.1 ASME Boiler & Pressure Vessel Code, Section XI, Appendix VIII. For the latest code year references see: www.eprig.com/program status. 2.2 Federal Register, Part II, Nuclear Regulatory Commission, 10 CFR Part 50, Industry Codes and Standards; Amended Requirements. For the latest approved revision see: www.epriq.com/program status. 2.3 POI qualified equipment tables for PDI-UT-6. Page 4 of27
- PD1-UT*6, Rev. G* Section-3
PDI-UT-6, Revision G 000058
- 2.4 2.5 PDI Performance Demonstration Qualification Summary (PDQS) for PDI-UT-6.
ASME Section XI Code Case N-613. 3.0 PERSONNEL REQUIREMENTS 3.1 Personnel shall be certified UT Level Tl or Ill in accordance with the employers' written certification program.
/
3.2 Personnel performing examinations shall have current PDI qualification status for the material type, thickness, and access limitation for the component being examined. Qualification ranges and limitations are listed on the Perfonnance Demonstration Qualification Summary (PDQS) for each qualified individual. 3.3 Personnel performing examinations where access is limited to one perpendicular and one parallel direction shall be qualified for single sided examination in accordance with Appendix VIII, Supplement 6. 3.4 Non-PDI qualified personnel may assist in performing examinations. Final interpretation of ultrasonic data shall be the responsibility of the e qualified Level II or III examiners. 4.0 EQUIPMENT 4.1 Qualified Equipment Tables 4.1.1 The PDI maintains a set of qualified equipment tables that are separate from this procedure. They identify qualified instruments and search units by manufacturer and model and they list each instruments qualified essential variable settings. Copies of the tables are available directly from the PDI or at http://www.epriq.com for registered users. Instrument and search unit combinations may be substituted if the requirements of ASME Section XI, Article VIII-4000 are met. Page S of27
- PDI-UT-6, Rev. G Section-3
POI-UT-6, Revision G 000059
- 4.2 Search Units 4.2.1 Search units of the same model, size, nominal frequency, and manufacturer (i.e., different serial numbers) may be used without requalification.
4.3 Cabling 4.3.1 The maximum length of cable shall be 25 feet. The maximum cable length may be exceeded by a length of 1 foot to allow for cable manufacturer tolerances. Types RG~I 74 or RG-58 shall be used with a maximum number of 1 intermediate connector. ( 4.4 Couplant 4.4.1 Couplant materials shall comply with site-specific requirements. The couplant used for calibration shall be the same as that used during the examination. 4.5 Calibration and Reference Blocks 4.5.1 A ferritic reference block shall be used for detemiining actual
- refracted angle and exit point infonnation.
4.5.2 A calibration block is required to establish a reference sensitivity level from which subsequent examinations can be compared. When examining materials of different thickness the thicker block may be used for both sides. The calibration block material, thickness (T), and applicable reference reflectors shall be as specified by paragraph J-10 of Article 4 of Section V. This block shall hereinafter be referred to as the basic RPV calibration block. Page 6 of27
- PDI-UT-6, Rev. G Section-3
POI-UT-6, Revision G 000060
- 4.5.3 If the basic RPV calibration block is flat or a larger diameter than the component. the components ID/OD ratio should be evaluated to ensure that the central portion of the ultrasonic beam contacts the ID surface when performing the circumferential examinations. The maximum angle (0) is governed by the equation Sine= ID/OD. The measured angle of the search unit must be equal to or less than this calculated angle.
4.5.4 Reference blocks (i.e. IIW. DSC, Rompas, etc.) used for performing calibration verifications (cal. checks) may be made of any suitable material provided that an adequate time base and amplitude verification point(s) can be established. 5.0 EXAMINATION AREA REQUIREMENTS 5.1 Examination Volume Coverage 5.l.l The examination volume shall include the full thickness of the weld {tor ts) and the adjacent base material on each side of the weld for a distance of 1/2 tits from the toe of the weld (reference IWB-2500-1, 2, 3, 7a, or 7b Figures 2 through 6 as appropriate). Provided the component thickness limitations are appropriate, this procedure may also be used when the volume has been modified by alternative requirements, e.g.* the BWRVIP program or ASME Section XI Code Case N-613. 5.1.2 For examination of circumferential and longitudinal welds the clad to base metal interface, including a minimum of 15 percent t (measured from the clad to base metal interface), shall be
- examined from four orthogonal directions (i.e., two paral~el and two perpendicular). The remainder of the examination volume is considered fully examined if coverage is obtained in four .
orthogonal directions, or alternatively, a minimum of one parallel and one perpendicular direction using personnel qualified for single side access examination in accordance with Appendix VIIl, Supplement 6. Page7 of27
- PDI-UT-6, Rev. G Section-3
PDI-UT~6, Revision G 000061
- S.1.3 For examination of nozzle-to-shell welds the clad to base metal interface, including a minimum of 15% ts shall be examined in at least one radial direction using personnel quaJified in accordance with Appendix VII, Supplement 4. The outer 85%
shall be examined _in at least two orthogonal directions (i.e., one radial and one tangential within +/- l 0°) using personnel qualified for single side access examination in accordance with Appendix Vlll, Supplement 6. This procedure is not qualified for examination of the nozzle-to-shell weld, clad to base metal interface and the adjacent metal to a depth of 15% ts (measured from the clad to base metal interface), when scanning in the circumferential direction. S.2 Surface Condition Requirements 5.2.1 The examination swface shall be sufficiently smooth to maintain acoustic coupling and minimize noise. It shall be free of irregularities, loose material, or coatings, which interfere with the ultrasonic wave transmission. 5.3 Access Requirements and Obstructions 5.3.1 Areas where ultrasonic contact is inadequate or where the examination volume can not be completely examined due to access requirements, obstructions, or other conditions shall be documented. The utility representative should be made aware of the scanning limitations at the earliest possible opportunity. Page, 8 of27
- PDI-UT-6, Rev. G Section-3
PDI-UT-6, Revision G 000062
- 6.0 TECHNIQUE SELECTION 6.1 General Infonnation 6.1.1 The examination shall be perfonned in 2 depth zones within the required examination volume. Each zone requires a separate calibration.
a) Zone 1 - near surface - includes nominally the outer 1/2 t of the examination volume. b) Zone 2 - full volume - includes the full examination volume plus at least l /4 t beyond the anticipated examination range. 6.2 Qualified Search Unit 6.2.1 Search units shall be selected from the quaJified equipment tables as defined below: a) The qualified search unit angle is the nominal angle provided by the manufacturer. The actual angle produced in ferritic material shall be used for technique selection, coverage calculations, and plotting of all indications. b) All remaining values are nominal as provided by the manufacturer and typically identified on the housing. Search unit frequency refers to the nominal center frequency. AUowable element size refers to the active area of the transmitting element. The squint angle (SA) refers to the pitch between the transmitter and receiver elements. Focal Soundpath (FS) distance refers to the crossover point established by the transmitter/receiver relationships. Page9of27
- PDI-UT-6, Rev. G Section-3
000063
- 7.0 CALlBRATION 7.l General Information 7.1.1 Calibration shall be performed and recorded prior to the start of any examination or series of examinations. Calibration shall include the complete ultrasonic examination system.
Instrument settings that are considered essential variables are defined in the qualified equipment tables. 7.2 Search Unit Exit Point and Beam Angle Measurements 7.2.1 Actual search unit exit points and beam angles shall be determined prior to calibration using a ferritic reference block. The actual beam angle must be within 3 degrees of nominal. 7.3 Time Base (Range) Size 7.3. I A linear time base representing either metal path or material depth shall be established using a fenitic reference block with I !
- 7.4 known reflector distances .
Time Base (Range) Calibration 7.4.1 Zone 1- Near Surface- For angle beam, metal path or depth calibration; position the search unit on the reference block. Select a convenient linear screen distance that includes nominally the upper 1/2 t of examination volume. 7.4.2 Zone 2- Full Volume - For angle beam, metal path or depth calibration; position the search unit on the reference block. Select a linear screen distance that includes the full examination volume plus nominally 1/4 t beyond the anticipated examination range. Page 10 of27
- PDI-UT-6, Rev.G Section-3
PDI-UT-6, Revision G 00006,i
- 7.4.3 During examination, if the ultrasonic equipment being used allows a "magnify" feature, the time base size may be adjusted for indication discrimination and characterization. This feature may only be used if the screen range remains linear. A separate range calibration could also be used to interrogate a particular area. Final recording of indications shall be done utilizing the time base settings established during the Zone 1 and Zone 2 calibrations.
7.5 Reference Sensitivity 7.5.1 Sensitivity Calibration for each examination volume (Zone 1 and Z.One 2) requires the use of a basic RPV calibration block. a) Zone 1 - Near Surface Sensitivity Calibration requires the use of the 1/4 t SDH in the basic RPV calibration block. Obtain the maximum amplitude signal response. Mark this signal position on the instrument display and adjust the gain controls to provide an nominal amplitude of 80% (+/-5%) Full Screen Height (FSH). This will be the reference sensitivity Jevel. Note, as an alternative a hole depth from 1.3 inches to 1.88 inches may be used to establish the reference sensitivity level. b) Zone 2 -Full Volume Sensitivity Calibration requires the use of an ID notch in the basic RPV calibration block. Obtain the maximum amplitude signal response from the notch. Mark this signal position on the instrument display and adjust the gain control to provide a nominal amplitude of80% (+/-5%) FSH. This will be the reference sensitivity level. 7.6 Calibration Verification (Cal check) 7.6.1 System calibration shall be checked on either the basic RPV calibration block or an appropriate reference block. Time base and amplitude calibration points shall be recorded during the initial calibration and verified: Page 11 of27
- PDI-UT-6, Rev. G Section-3
000065 PDI-UT-6, Revision 0
- a) b)
c) Prior to a series of examinations; At the completion of a series of examinations; At intervals not to exceed 12 hr; d) When replacing/changing cables e) After any instance of suspected system irregularity. 7.6.2 Any change in search units or UT instruments from that used during the initial calibration shall be cause for a new calibration. 7.6.3 Acceptance Criteria for System Calibration Verifications; a) If any calibration point has moved on the sweep line more than 10% of the sweep division reading, correct the sweep range calibration and note the correction in the examination record. Ifrecordable indication have been noted on the data sheets, a new calibration shall be recorded, those areas containing the indications shall be re-examined and the data sheets shall be corrected and/or new data sheets shall be generated. b) If any calibration point has decreased 20% or 2 dB of its amplitude, all data sheets since the last calibration or calibration check shall be marked void. A new calibration shall be made and recorded and the voided examination areas shall be reexamined. If any calibration point has increased 20% or 2 dB of its amplitude, all recorded indications since the last valid calibration or calibration check shall be evaluated with the corrected calibration and their values shall be changed on the data sheets. J Page 12 of27
- PDI-UT-6, Rev. G Section-3
\
PDI-tJT-6, Revision G \ 000066
- 8.0 EXAMINATION 8.1 Pre-Examination 8.1.1 When available, applicable weld and component inform.ation, including thickness measurements and previous examination data, should be reviewed to provide information on limitations to the examination, or to obtain other component infonnation that may assist in examination preparation or ALAR.A reductions.
8.2 Scanning 8.2.1 Sufficient area shall be scanned to examine the volumes identified in Paragraph 5.1 with a nominal search unit overlap of 50% of the active transmitting element (See Figure 1 for additional overlap requirements when examining nozzle to vessel welds in the radial direction). Where the examination volume cannot be completely examined, due to the RPV configuration or non-removable interference's, the area not examined shall be documented on the examination data sheet. The utility representative should be made aware of the scanning limitations at the earliest possible opportunity. 8.3 - Scan Speed 8.3.1 Scan speed shall not exceed 3.0" per second. Where ultrasonic coupling and/or contact conditions are less than optiIJ?,um, it may be necessary to scan at less than 3 inches per second. 8.4 Examination Sensitivity 8.4.1 For Zone 1, the near swface scanning shall b~ perfonned at a
- minimum of 14d8 above reference sensitivity. Higher scan sensitivities may be used as long as the A-scan presentation can be interpreted.
Page 13 of27
- PDI-UT-6, Rev. G* *Section-3
000067 PDI-UT-6, Revision G
- 8.4.2 For Zone 2, the full volume scanning, shall be performed at a sensitivity level that provides a minimwn 20% ID roll/noise
.level. Alternatively, scanning may be perfonned at a minimum of +SdB above reference sensitivity. Higher scan sensitivities may be used to compensate for changes in material type, thickness, or surface condition as long as the A-scan presentation can be interpreted.
8.5 Supplemental Examinations 8.5.1 Supplemental examinations perfonned above and beyond the standard examinations required by this procedure are acceptable provided they are not used to overturn the results of examinations obtained with the primary qualified search unit instrument combinations described within this procedure, or obtain additional coverage in lieu of the qualifie9 search units. 9.0 INDICATION EVALUATION 9 .1 General Information
- 9.1.1 All suspected flaw indications, regardless of amplitude, shall he investigated to the extent necessary to provide accurate characterization, identity, and location. Flaws that are recorded in Zone 1 shall be evaluated with the Zone 1 scanning sensitivity. Flaws that are recorded in Zone 2 shall be evaluated with the Zone 2 scanning sensitivity. However, confirmation of flaw indications can be accomplished using either Zone calibration.
9.1.2 Recordable indications may be plotted on a cross sectional drawing of the weld. Indication plots must accurately identify the specific origin of the reflector. Subsequent examinations (Re-looks) to the extent necessary to accurately identify the reflector are permissible, provided the equipment used meets the requirements of this procedure. Page 14 of27
- PDI-UT-6, Rev. G Section-3
PDl-UT-6, Revision G 000068
- 9.1.3 One characteristic of refracted longitudinal wave transducers, is the presence of a shear wave component. The shear component produced by a 60° RL search unit is approximately 28°. This shear wave component can be used for confirmation of a recorded indication, if it can be identified. Things to consider when looking for and plotting the shear wave component are surface distance and signal characteristics.
9 .2 Relevant Indications 9.2.1 All indications produced by reflectors within the volume to be examined, regardless of ampIitude, that cannot be clearly attributep. to geometrical or metallurgical conditions shall be considered as flaw indications. 9.2.2 Spot indications, i.e., length less than ~ the act~ve element size, need not be evaluated as flaws. 9.3 Non-Relevant Indications (Geometrk/Metallurgical) 9.3 .1 All indications produced by reflectors within the volume to be examined that can be attributed to the weld configuration (clad interface, plate segregates, etc.) shall be considered as non-relevant indications and do not require further evaluation. Non-relevant indications may be verified by the use of radiographs, as-built drawings, or any other means available to accurately identify the reflector. 9 .4 Indication Discrimination 9.4. 1 All suspected flaw indications shall be investigated and evaluated taking into account the characteristics of relevant indications. These characteristics should not be considered as mandatory criteria for classifying indications as flaws, but are listed as significant points of interest for the examiner to consider during evaluation of suspect areas. Page 15 of27
- POI-UT-6, Rev. G Section-3
PDI-UT-6, Revision G 000069
- 9.5 Relevant Indication Characteristics 9.5.l An indication that is associated with the I.D. surface and produces at least a 3 to 1 signal to noise ratio as compared to the clad response at SCANNING SENSITIVITY.
9.5.2 An indication that is present in the same location from two opposing directions or an indication from the perpendicular scan reveals indications in the same location as the parallel scan. 9.5.3 An indication that "walks" or displays target iµotion. 9.5.4 An indication with echo-dynamic characteristics that are typical of a planar indication. 9.5.5 An indication shows evidence of tip diffracted signals. 9.5.6 The shear component provides an identifiable indication that p~ots to the same location as the 60° RL indication.
- 9.6 . *Indication Positioning 9.6.1 Due to geometrical configuration (tapers, curvature, etc.)
indication positioning may require detailed evaluation. The following information is provided to assist in proper indication positioning. a) Perfonn detailed thicknes~ and surface contour recordings at the location of the indication(s). b) As access allows, evaluate the flaw signal responses from other directions.
- c) Coordinate and plot this infonnation on a cross sectional drawing_ of the weld.
Page 16 of27
- PDI-UT-6, Rev. G Section-3
PDI-UT-6, Revision G 000070
- d) For components greater then 7.64 inches when scanning circumferentially, the following formulas shall be used for calculating Remaining Ligament and Surface Distance.
Remaining Ligament (Rt)= R2-["[(sP2 +R2 2 )-(2xSPxR2xCo.s;)] Surface Distance (SD) = (II xR2 + 180)x {s,n-1[(R2 +(R2- RL))x (Sin¢)]-;} Where: SP = Sound Path R2 = Radius to outside diameter (i.e., 00/2) RL - Remaining Ligament (Radial distance from flaw tip to OD smface) rp = Refracted Angle 10.0 RECORDING OF REFLECTORS 10.1 General Recording Information 10.1. l Non-geometric, TD surface indications that produce a 3 to 1 signal to noise ratio as compared to the clad response at SCANNING SENSITIVITY shall be recorded.
- I0.1.2Non-geometric, volumetric indications not associated.with the ID surface, which exceed 20% FSH at SCANNING SENSITIVITY shall be recorded.
10.1.3Regardless of amplitude, any indication that is determined to be non-geometric that meets the evaluation criteria referenced in paragraphs 9.4 and 9.5 above shall be recorded. 10.2 Recording Method 10.2.lFor non-geometric indications record the following information: . a) Maximum amplitude in % FSH at scanning sensitivity or
% DAC at reference sensitivity b) Metal path/depth - MP/Depth Page 17 of27
- POI-UT-6, Rev. G Section-3
POI-UT-6, Revision G 000071
- c) d)
Search unit distance from the weld centerline - W Search unit distance from a reference point measured along the length of the indication- L 10.2.2For a length estimate, without oscillating, slide the search unit along the length of the indication in both directions until there is a 50% drop in maximum signal amplitude. Record these end points as L1 and 12. I0.2.3For a volumetric estimate, move the search unit back and/or forth through the indication until there is a 50% drop in maximum amplitude. Record these drop points as WI and W2. 10.2.4 For indications that are saturated, both length and volumetric. estimates can be perfonned by adjusting the maximum amplitude to a more suitable response of approximately 80% FSH. 10.3 The size of any indication reported using this procedure is an estimate only. Length and Through-Wall Estimates (TWE) shall be established using another qualified procedure. 11.0 EXAMiNATION REPORTING 11.1 AU indications shall be reported in accordance with the plant specific requirements. 11.1.1 Calibration data shall be recorded on a calibration data sheet and as a minimum, shall include the following: a) Calibration sheet identification and date of calibration. b) Names and certification levels of examination personnel. c) Examination procedure num her and revision. d) Basic calibration block identification. Page 18 of27
- PDI-UT-6, Rev. G Section-3
PDI-UT-6, Revision G 00007~
- e) f)
Ultrasonic instrument serial number, manufacturer, and model identification. Ultrasonic instrument essential instrument settings g) Search unit beam angle and mode of wave propagation in the material. h) Search unit measured angle. i) Search unit manufacturer, model, and manufacturer's serial number. j) Search unit nominal :frequency, size, shape, and number of elements. k) Special search units, wedges, shoe type, or saddle's identification, if used. I) Search unit cable type, length, and number of intermediate connectors .
- m) n)
Times and dates of initial calibration and subsequent calibration checksi, Signal response amplitudes and sweep positions obtained from the calibration reflectors. o) Calibration reference sensitivity p) Couplant type and batch number q) Examination scanning sensitivity (Alternatively, this, may be listed on the examination data sheet). l 1.1.2Examination data shal I be recorded on an examination data sheet and as a minimum, shall include the following: a) Data sheet identification and date and time period of examination. Page 19 of27
- PDI-UT-6, Rev. G Section-3
000073 POI-UT-6, Revision G
- b) c)
Names and certification levels of examination personnel. Examination procedure and revision. d) Calibration sheet identification. e) Identification and location of the weld and volume scanned. f) Surface from which the examination is conducted. g) Orientation of search unit with respect to the vessel axis (circumferential or longitudinal) h) Examination results including limitations of the volume scanned. Page 20 of27
- PDI-UT-6, Rev. G Section-3 i
r-- 0000,~1 PDI-UT-6, Revision G
- Figure 1 Page 21 of27
- PDI-UT-6, Rev. G Section-3
000075 PDJ-UT-6, Revision G
- Note: Figures IWB-2SOO-l, 2, 3, 7a, and 7b are reprinted from ASME 1998 BPVC, Section XI by pennission of The American Society of Mechanical Engineers. All rights reserved.
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- G
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PIG. ~ VUIEL $HILL CllleUIIIFl!~bTJAL WELD JOflfll Figure 2 ( IWB-2500-1) Page 22 of27
- PDI-UT-6, Rev. G Section-3
PDI-UT-6. Revision G 000076 r*,-, nG. lwa.aoo.a VHSIL SHl!LL L01Kl1TUDINAL WaLD JOINTS Figure 3 (IWB-2500-2) Page23 of27
- PDI-UT-6, Rev. G Section-3
PD1.UT*6, Revision G
-4
-*** na. IWWSOO-J S,NERICAL VUIEL HIAO CIIICUMFlltlNTW. AND MIIIIOIONAL WELD JOINTS Figure 4 (IWB-2500-3)
Page24 of27
- POI-UT-6, Rev. G Section-3
PDI-UT-6, Revision G 000073
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- FIC, IW"2900°711> NOZlU IN Sl41!LL OR NEAD lillllllfllltlOn Z - II llrrtt T,s11 Norirts Jolntll Illy ~uY ~IOII Conitr Wtldsl Figure 5 (1WB-2500-7(a)
Page25 of27
- PDI-UT-6, Rev. G Section-3
PDI-UT-6, Revision G 000073 _lll_c_,_
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Figure 6 (IWJJ.2500-7(b) Page26of27
- PDI-UT-6, Rev. G Section-3
)
PDI-UT-6, Revision G 000080
SUMMARY
OF CIJANGES Paragraph Description Type Of Change Various Grammatical, editorial and formatting changes Grammatical, made for clarity and in order to better align the editorial and format of all PDI generic procedures. formatting 1.3 Change the maximum thickness range from Procedure 7.64" to 12.29". Remove the word note in last Extension r** 1.4 sentence. 1Added co~ment "or other vesi;el being 1 examined". Additional information I 1.7 I Wording change to clarify procedure intent. r* ------ --
! Clarification r-- 1.8 Wording change to clarify procedure intent. Clarification r-* 2.S Added code case reference.
I Additional infonnation
- 5. J.] j Wording change for clarification of figures. , Clarification
- 5.3.l 7.6.t(d) 8.2.1 Added notification to utility for scanning limitation.
Moved from 7.6.2 Added notification to utility for scanning limitation. . Additional information Clarification Additional infonnation 9.6(d) Include comment and curvature correction Procedure' formulas. Extension Pap27of27
- PDI-UT-6, Rev. G Section-3
PDI RPV Manual Detection PDI-UT-6 Rev:1S Table 1- (Transducer Application Table) Table 2 - (Equipment Setting Table) Date: 3/11/o't 111a11tt Dc*on11ndiD11 lnillatiff el ID, Reador Pnu1re Veael Propa11
. '?£ z~. UL~t;; Date:
Sllerrle L W*lddo* Perfurmaaa DemeuCratiall. laltiadft Pnject Muqer, Ra~ Pr1u11n Vmel Prlllfll* 0 0 Cl C PDI-UT-6 Table 1 & Table 2, Rev. 15 Section-3 00
e RPV Manual Detection PDI-UT-6 Table 1 - Transducer Application Table KRAUTKRAMER USN SSL, 60 QUALIFIED TRANSDUCER LIST Ma1111fildare Model Ar,p/ Cea1er
.__ CadpratiH. af IIIIIHII Qullflld Mu. Squat Neta Mat!le Foaula1 Aa*tSAl Daaena Size nh:bm RID, TRL2-ST 60"1..mur. FS-125nnn 2MHz Sldclwside 2C2Cx42)mm 0.29" 3a to 5" 1&3 RID. TRL2-AUST 60" l.nn1l. FS-12Smm -2MHz. Silfcbysidc 2(2.. X 42) mm reclSIUrular 7.64" )Oto 50 I &.3 RID, TRL2- AUST 60" Loni!,, F~mm 2MHz Sidebvside 21Ux42lmm 7.64" S" 1&3 RID. TRI.2-AUST 60" Lo!lll. fD--2.70" 2MHz Side by side 2'24 x 42) mm rcctanRUIDf 7.64" 30 l&l RID. TRL2-AUST 60" Lonir. 1-""S-lSOmm 2MHz Sidebvsidc 2'24 x 42) mm recten,mlar 7.64n 30 1&3 SIOMA. Model t 22BC P/NSDC3 60" Loog. FlO 3MHz Side by side 2(1.1 X .62) in. rectangular 7.64" NIA 1&2 KRAUTKRAMER. USN S8L1w1 60IW OUALIFIED TRANSDUCER LIST Muaflc:tan Model Allp/ Cader Cadpntfoa of llemeab Qa1Ulied Mu. Sq11ild FIClllhll Nota Mode Fna. Demen11 Size Thicknea A*u""ISA\
SIGMA, Model i 22BC P/NSDC3 60"Long. FJO 3MHz Side by side 2(1.1 X .62) in. rcctanplar 7.64" NIA 1&2 RTD. TRL2-AUST 60" Lon.._ FD-2.70" 2MHz Side bvside 2(24 x 42) mm m:tan1mlar 7.64" 30 1&3 KRAUTKRAMER USN S2, 52L, S2R QUALD'IED TRANSDUCER LIST Muuflctare Model Aqle/ Foculq Ceater Coaflaardoa el Eleluall Qullflad MAL Sqaiat Neta*" Mode l'nll, l'.lemeab Sia nJcllliNI .t.n*lSAl RID, 1RL2-ST 60" Long. FS-125mm 2MHz Sidebyslde 2(24 X 42) mm rectanaum 7.64" ]OfO ,0 I&. 3 RTD, TRL2-AUST 60" Lon1t FS-12Snm 2MHz Side bvside 2124 x 42\ mm ICClarumlar 7.64.. ]Ofo so 1&3 RID. TRL2* AUST 6()01.ou. FD-65mm 2MHz Side bY llide 2124 x42)mmrt'.dananlar 7.64" S" 1&3 am. TRL2-AUST 60" Lou. FS-l50nun 2MHz SidebY side 2f24. X 42) mm 7.64" 30 1&3 SIOMA, Madel fl. 22BC P/NSDC3 WLoug. PIO ]MHz Si.do by side 2(1.1 x .62) in. nmnaular 7.64" NIA 2 Date: 3fl7.ritl09 Revision 15 Pap2of7 0 0 0 PDI-UT-6 Table 1 & Table 2, Rev. 15 Section-3 0 00 N
RPV Manual Detection PDI-UT-6 KRAUTKRAMER USIC 7D _QUALIFIED TRANSDUCER LIST Mmmetvre Model Aflll1t(I Mede hPllll(I ..__ Cater CmlllpntfOII of Elusuls ' Quallllld MAL
'Rieben Squlllt A..a..nl,\l Nala RTD. TRI..2-ST 60" Lomr. FS-125 IIDll 2MHz. Side by side 2(24 X 42) 11D 7.64" 3°105" 3 RTD. TRI.2-AUST 60" Lom,_ FS-125mm 2MHz Sidclw side 2'24x42\mm 7.64" 3° ID 5" 3 RID. TRL2- AUST .60° l.on2.. FD-6Smm 2MHz Side by side 2ll4 X 42) 111111 rmllllllllW 7.64" 50 ]
RID, TRL2*AUST 60"Lona- FS-150nm 2MHz SidcbYsidc 2'24 X 42}JIIIII 7.64.. 3" 3 PANAMETRICS EPOCH 4 OUALD'IED TRANSDUCER LIST Maallf'adllR MOMI R.TD. l'RL2-ST b,ld Mede 60" lAlllll. FS-125mm Cesater 2MHz Cullpatton of l:lemeata Side bY side
&le*eab Siu 2(24 X 42) nmt ~ourer Qaallfecl Mas.
Tlllclmaa 7_64..
*Squlllt A111tle fJLl.1 3° lu S0 NOCa 3
Rm. TJU.2-AUST 60°L.orul.. fS..125mm 2MHz Siuby!ide 2lUx42)mm 7.64* J"to 5° 3 RID. TIU.2° AUST 60" l.onR. Fl).65 fflDJ 2MHz Si!kbvside 2124 X 42} DIUl lftUIIIIUi&r 7.64" 5" 3 R'ID, TRL2-AUST 60"1.onl!. 1-"S-UOmm 2MHz Side by side 2f.24 X 42) IDBI ra:tmumlar 7.64ft 30 3 PANAMETRICS EPOCH DI 2300 ~ QUALIFIED TRANSDUCER LIST Imp/ C..ter Caflpntl.. of Elemn1s .Qulltled Mu. Sqalat lh111faet11re Madel racu1111 AIU!le fSA.I Nota MOM Pna. i'.ICIIIC911 SID DickNN RID TRI.2-ST 60" LoD.R. FS-125mm 2MHz. Side by side 2r24x42 mm fflltlml!Ular 7.64" ]"to.5" 3 RTD. TRL.2-AUST 60" Lon2. F'S-12Smm 2MHz Sidcbvside :lIZ4X42 mm 7.64" 3°10 5° 3 RID. TJU.2. AUST 60" l..on!r.. FD-6Smm 2MHz Side bysJd~ ,{24x42 mm n:dlml!J.llar 7.64" 5" 3 llTD. TRL2-AUST 60" J.nni, FS-UOmm 2Mllz Side bv side tC24x42 mmffldllntrular 1.64.. 30 3 SONATEST MASTER SCAN 330 OUALD'IED TRANSDUCER LIST Manllfldure Madel A*&lel C..ter CClllfllunllH of Elemee1I QudlfledMu. Squlllt Nola Mlde l'IJCIIUI Ina. llalcllll SID Dklmeu .bale lliA.\ RTD.. TRL2-8T 60° LmHI'. PS-125mm 2MHz Slckbvslde ~ 1: 41\mm m:1an1mtar 7.64" ]Oto 50 3 Rm. TRL2-AUST 60"' Lmut. FS-125mm 2MHz Sidebuide ~ x42)mm 7.64" 3010sm 3 RID. TRL2- AUST WI.ana. FD-65mm 2MHz Side by side :,, x42lmm 7.64" 5° 3 Rm. TRL2-AUST 6f/'LonR. FS-1.5Dmm 2MHz Sidalwsldc 21 x42lmm
. 7.64" 30 J SIOMA, Model II 22BC FIO 2(1.1 X .62) In. m:lllngalar 7.64" NIA 2 60" Loag. 3MHz Sldobyside P/NS0C3 Dato: 3/17/2009 Revision lS Pagel of7 0 0
0 PDI-UT-6 Table 1 & Table 2, Rev. 15 Section-3 0 00 w
- e RPV Manual Detection PDI-UT-6 STAVELEY 136 OUALIFIED TRANSDUCER UST Muufadare Model Aqld Cetlter CeaOpndon or ~ QulWMu. 5'ukt
.FOCllllq Nlhll Mode Sn 'l1licbtlt ....... fJI.L\
RTD. TRL2-sT 60" , ....... 2Mlb SidiJ by side 2(24 X 42) DDD JCGllna,1 1111' 7.64* 3° lo 5° J RTD. TRL2-AUST 60"1-.. FS-12Smm FS-12Smm 2MHz Side buidc: 2124 ll: 42) mm Rl:lln .., :... **- 7.64" ]Ofo S° 3 RID. TRL2-AUST RlD. TRI..2-AUST 60"1 ...... 60" .........
~Smm 1-'S-ISOmm 2MHz 2MHz Sidclwsidc Side by3ide 2(24 x42lmm -
2l2Ax42)mm
... 7.64" 7.64" 50 30 J
3 SIGMA, Mod.el I 22BC P/NSDC3 WI.orig. FIO 3MHz Sidcbyside 2(1.1 X .62) in. lCCIBl!gular 7.64" NIA 2 STAVELEY 137 QUALDIED TRANSDUCER LIST Mu11fadarc Model Aqlel Foa11fq Ccater Cawftpntlaa of lla111eaC. C)INIIIWMu:. Sq*lal Nolel Mode l"Na. l:lelllufs Sime nkkMM Aa*nu.., RTD, lRI.2-ST 60". l.nm!. FS-*12Smm 2MHz Side bv aide 2mxt2lmm 7.64" JOID .S" 3 RID TRL2-AUST 60" .,..... FS-125mm 2MHi!! Sidolwside 2!Ux42lmm 7.64" 3° ID 5" 3 RTD. TRI.2-AUST 60" ln11t. FD-6Smm 2MHz Side 1JY side Zl:.ff X 42) mm --lar 7.64.. S° J RTI>. TRL2-AUST 60" Inn.,. PS-150mm 2Mllz Side t,ysido 2(24 x 42) mm ,,**,,....,..1ar 7.64" 30 3 Mll**fldare Modal RTD, TRL2-ST
/uJr/,fJ Mn 60" Lorn,,
l'OC1111111 FS-12Smm C*ter Frm. 2MH7. STAVELEY1200S QUALDIED TRANSDUCER LIST COl!llpratloa of Elemcats SidcbYsldc Sae 2 24 X 42) mm fH!hlno,;ler Qulllllld Mas. Tldeb-7.64" Sq11lnt
.A-ietSA\
J" IO 50 Nma 3 RID. TRL2-AUST 60" r...n... FS-12.Smm 2MHz Sidebv1idc 2r2-tx42)mm *1.64" 3° ID 5° 3 RTD. TRL2* AUST 60" Lon,._ f[)..65 mm 2MH:1. Sidebv side , 1211x42lmm 7.64" S° l RID, TRL2°AUST 60"Lone. FS-IS0mm 2MHz SidcbyaJdc ~ 24x42lmm 7.64" 3a 3 Nota:
- l. Reference Docwnmt on RPlU Q. wr.blo I Allbm,iation and Ue Guide".
- 2. MaDufactured with a squint Angle of l.86619°.
- 3. RTD 1nmlducers are qualified with OI' without tho Y~symbol.
0 Duo: 3/17/2009 Rmsion IS Paae4of7 0 0 0 PDI-UT-6 Table 1 & Table 2;-Rev. 15 Section-3 oc
~
RPV Manual Detection PDI-UT-6 Table 2 - EquipmenUSettings Table This Table represents the instrument, pulse tuning controls and seareh unit combinations that have been qualified in accordance with the PDI implementation of Appendix vm of the AsME Boiler and Pressure Vessel code, Section XI. The table below lists the unique instrument settings that have an impact on pulse 1uning. KRAUTKRAMER INSTRUMENT SETI'ING Muuf1cflln Madel Pulsar/ l:neru Dampilll PRRIP.RF Puc A1apll1ude ,... Freq. Reject Notes I Knm1kramer Branson USK7D Dual F"wid High Fixed Fixed 1-5 MHz OFF 2 1 Krautbamcr Branson USN52 011111 lOOOOluns Low Fixed .Fixed .3-4MHz OFF z 1 Knwlkramcr Bnoson USN52L Dual IOOOC>his High .Fixal Fixed 2-BMHz OFF 2 Krautmmcr Branson I USNS2R Dual IOOOObms High Fixed Fixed 2-IMHz OPF 2
- I 2MHzor 2 I4'11Ulkramer Branson USN.SSL Higb llC AIIIO High Fixed Full Wave Z-25MHz 0%
7 10 l Kmatbama' Branson USN58L(SW) Sq11111e 5000hms Auto High SecNoteB Full Wal'I: 2-25MHz 0% 2 8 l Kmulkrlmer Bnmson. USN60 Hfab 1000 Olullli Auto High Pixed Fixed 2-25MHz OFF 2 6 I Krullnuncr Bmmon USN"60(SW) ~ 5000blm Autoffl&h Fixed Pull Wave 2.25MHz 0% 2 Dat.o: 3/17/2009 Revision 1S Pap5of7 PDI-UT-6 Table 1 & Table 2, Rev. 15 Section-3
RPV Manual Detection PDI-UT-6 SONATEST INSTRUMENT SE'ITING r l'llllar/ Rljed Jllllbl Muuflmlre MNII Dampillr PIUl/l'IIP .... Alllplltade ll1ter
&icrv I
SONATEST Mastascan 330 250 Auto . 4000hms lOOOHz Fixed rJX.Cd 2.0MHz OFF 2 PANAMETRICS INSTRUMENT SETrING Mal Pulurl PulHAmplK11de llltlr l'req. Reject Neta Mn*flldue D1mpin1 PIUIIPIU' Enerv STD/ l Pmwnctrics Epoch lll 2300 High ISOOhms Auto Fixed Fixed OFF Full wave 2 l MED .8-3.0 2.0MHz Ol'f' 2 Pmuandrlcs Epoch.4 Square 1500hms fixed 200V 5 STAVELEY INSTRUMENT SETIING - Mauruture Madel Patnrl PRR/PRF Pal.le A111piltude Pitter Freq. Reject Notes 0a-,1a1
'laerl)'
I StaveJoy Sonka 136 222ns 5000hms 2kHz FiKed 2-4 2.25MHz OFF 2 3 I I Stavcley Sonics 136 16611s 5000hms 2kHz ' Fixed 2... 2.25MHz OFF 2
]
I
/
I- l
, I 1
SIBYcl~y Sonics 137 300ns 2000luns 500Hz JOOV 2-4 2.25MHz OFF 3 I Slave1ay Sonics 12005 2S4rls 2000lum 34.SOHz 300V Pixed 2.25MHz OFF 2 0 4 0 Date: 3/17/l009 Revision IS Pap6of7 0 0 00 PDI-UT-6 Table 1 & Table 2, Rev. 15 Section-3 0,
RPV Manual Detection PDI-UT-6
. Noles:
I. For all imlrumen1t lh8 Reject Control must be ICl at 0% or off.
- 2. When adjuslllble, the aelting speci6ad. in tho ~ lllble for the Pulse Repetition Rate (PRll) ill lhe initial setting; some instnunenls may automatically default lo a lower, more appropiale value. 1be eumimr does not make dlis defauh selling. 7
- 3. Filter seltiDg may be in a nmge ofl-4 .
- 4. Sooica 12008 hu a fixecUlow pass filter. The qualified diaplay mode is full wave.
- s. Qualifiod display mode for the Paoametrics Bpom 4 is Full wave.
- 6. Krau1kramcr Branson USN 60 ha a Rectify setting of Full Wave lhat is qualified.
- 7. ICra1ltkramer Bramon USN 581. has a Mode setting ofboth Long and Dual that is qualified.
- 8. Knulktamcr Bnmon USN 581. (SW) Im a Vol1age setting of 4SOV and a Width of2SOns that is q_ualified.
- 9. Krautkmmcr Branson USN 60 (SW) bas a Voltage setting of450V and a W"ldlh of250ns that is qualified.
- 10. Kraudcramer Bnmson USN SSL llas a Pulse Type setting of"Spikc that is qualified.
0 0 Date: 3/17/2009 Revision 15 Page 7 of7 C> C) PDI-UT-6 Table 1 & Table 2, Rev. 15 Section-3 co
'"'1
- 000088 A
- AREVA BROWNS FERRY NUCLEAR U1 ROB RPV NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
SECTION 4 NOZZLE MODELING REPORTS This section contains a list of EPRIITVA supplied Nozzle Modeling Reports used by AREVA NP, INC to perform the required RPV Nozzle UT examinations for the U1R08 outage. These Nozzle Modeling Reports are maintained by the Browns Ferry Nuclear Station ISO department. N1A N2D N2E N2F Removed from Workscope N2G IR-2007-262 N3D IR-2007-262 N5A & N58 IR-2003-19 N6A IR-2010-432 NBA IR-2003-19
- Nozzle Modeling Reports Section-4 Page 1 of 1
0.000.88 A
- AREVA BROWNS FERRY NUCLEAR U1 ROB RPV NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
SECTION 5 PERSONNEL CERTIFICATIONS This section contains the NOE certifications of AREVA NP, INC personnel who performed RPV Nozzle UT examinations or reviewed examination data at Browns Ferry Unit-1 during U1R08 outage. Below is a summarized list of certified NOE personnel. NAME NOE CERTIFICATION NOE LEVEL-II UT, Appendix VIII, PD! Procedure Qualifications: NATHAN BAUMAN PDI-UT-6 & 54-ISl-850-007 Ap endix VIII Supplements 4, 5 & 6 NOE LEVEL-Ill UT DANNY LANGENFELD UT Data Reviewer NOE LEVEL-II UT, Appendix VIII, POI Procedure Qualifications: EDWARD MAZYCK PDI-UT-6, PDI-UT-7 & 54-ISl-850-06 Ap endix VIII Supplements 4, 5 & 6
- NDE Personnel Certifications Section-5 Page 1 of 1
000090 A
- AREVA TO: Mark Lukowski/ Massoud Tafazzoli, Project Manager CUSTOMER 20553A-7 (1/2001)
Browns Ferry 1 FROM Teresa G. Washburn, Asst. NDE Certification Administrator
~d.~~ OR FILE:
SUBJ. Personnel Certifications - Submittal #1 DATE: NDE Support September 22, 2010 Certifications and/or supporting documentation for personnel who will perform work during the upcoming outage for Browns Ferry.1 has been posted to the AREVA network location for this outage at:
\\Fanpa\dfsroot\Groups\NS\home\PUBLIC\REFDWGS\Project Engineering\Outages_2010_Fall\Browns Ferry 1 (MJWBWSO\eTDLs\Cert Admin for the following individual(s) (vendor certifications have been reviewed and accepted by AREVA NP):
Name Company Certification Vision PDI Documents Bauman, Nathan M. AREVA Yes (Rev. 21) Yes POI-UT-6 & ISl-850-07 PDI-UT-54-ISl-831 & Breza, Jason D. AREVA Yes (Rev. 31) Yes PDI-Zetec OmniScanPA-01 Brown, Roderick ryr. AREVA Yes (Rev. 18) Yes NIA e Bryan, Jared M. Carter, Chris A. Collins, Timothy A. AREVA AREVA AREVA Yes (Rev. 01) Yes (Rev. 06) Yes (Rev. 10) Yes Yes Yes N/A N/A N/A Jasken, Richard J. AREVA Yes (Rev. 21) Yes PDI-Zetec_OmniScanPA-01
- PDI-UT-6, 7 &
Mazyck, Edward P. AREVA Yes (Rev. 35) Yes ISl-850-03 McAbee, Shannon Chris AREVA Yes (Rev. 03) Yes NIA Mostashari, Daniel A AREVA Yes (Rev. 12) Yes NIA Rose, Rickie L. AREVA Yes (Rev. 05) Yes PDI-Zetec_OmniScanPA-01 Stevens, Norman R. AREVA Yes (Rev. 00) Yes N/A Yetter, Douglas A AREVA Yes (Rev. 18) Yes NIA This information is being forwarded to you for transmittal to the customer. Please transmit this information in its entirety. Please. contact me at ext. 24068 if you require additional information. Thank you. CC: Mike Webster I Bill Street - PE Dan Langenfeld - TL Jason Breza - TL Steve Herman
- NDE Personnel Certifications Section-5 Page 1 of 1
000091 A Certificate of Personnel Qualification
- AREVA AREVA NP Inc., an AREVA Md-compay NOE Method
- Level of Quallflcatlon:
Name: Nathan M. Bauman Ultruonlc Leff! II ID No.: B4738 Rev. No. 21 Automated Examination Technique: Manual Quallftcatlon Examinations: NDEMethod o,,-,., Specfflc Pnn:tlcal Av.rap Certlflclltlon Elq)lnttion Ebwnlndon 8col'9 Scent Score Scol9 Data Data AdmlnlltmOI' UltrHonlc 87% 85% 80% 84% 07/07/09 03116112 R. A. Kellarhall 03/18/09 03/18/09 07/08/09 /EPRI PDI-UT-1, PDI Generic Pmc6dure for the Ultrasonlc E1tamln8tlon of Ferrit/o Pipe WG/dl. Supplement 3: o.tectkm end Length Sizing. 08/08./05 NIA Single end Double Sided PDI-UT-2, PD/ Gen*rfc Procedure for the UHtuonk: EJulrnlnatlon of AuslBnltlc Pipe Wekta Supplament 2: Da!ltctlon and Length Sizing 07/08/12 07J09/09 With IGSCC. Detection: Single and Double Sided. Length lizlng: (IGSCC only) AIME Double Bided. Section XI Appendix PDf-UT-6, POI Gen<<to Proot!ldUl8 for ti>> URtuonlc etMllnation of VIII a. Reaotor Pmssure V.U&I Welda. Suppltmentlll 4 & SUrface: OD. 08f01/07 NIA PDI Acceu: Slngle Sided. E>tamlnatlon: Detlctlon PDI PDQ& No. Zetec_OmnlScenPA_.03; Revision: D; Addenda: 0 ProctJdunJ for 770 Encoded, Manlllll/y Drlllen, Pha,-J M8Y UlltuonJc E,tM'llnelJon of 06/(ff/09 NIA Dlulmller Met8J Piping IMlfds. Single Sided, Detection. Length and Throuah Wall Slzlna. AMAndbcVIII Suootement 10 5'1-!Sl-850-07, Manuel UlttuonJc etlllflWll/on of 8WR Rel/tJl.or Veael Nonie Inner Redlus Regions and NoRfe..to-SIHIII ~ (lnNr 109'). 09/01/10 N/A OD, Dual Sided, Detection Only. Supplemenll 5 Md 7. Reactor Head Penetration UT Data Analyalt Spaolal QualfflcallOftl EndOl'Nn18nt: E>camlnation/Analylll of RPV Clolufe HNd Penetratio111 Containing Thermal SIMNu (64-ISMI03, Rev. 04) Endoreern.nt: Examlnatlon/Anatv.le of ODen Tube RPV Clu.un, Held Penetrallona (54-ISl.$)4 Rev. 071 Commttntll The POI pe,formanoe demonstration for the PDI-UT-2 wn used to Mlllfy the UT practlcel raqull'llf1NKIL Education Summary: YNrComplmd Educational lnatltutlon DlplomalDegr'N 1995 Wlbauo H h School, Wabaelo, MN Cl II NOE Training Summary: Dall NDE HouN Courie Dacrlptlon Training Orgamatton 8tart Stop Mdtod 10/21/09 10/21/09 UT 10 Detec:tion of Thermal Fatigue Cracking AREVA NP Inc. (Procedure 54-UT-613-00) 07/07/09 07/08/09 UT 32 DINlmNar Metal W8'd UT Data Analvlll - M1nu11- Phaaed Array EPRI NOE ceni., 02/04/08 02/04/0& UT 5 Jet Pump Beam Analytll & Aoqutallfon Tllllnlng AREVA NP 07/18/07 07/20/07 MT 8 Maanetlo Perttcll Examination - Lewi II AREVA NP 07/18/07 07/19/07 MT 12 Maanetlc Plltlcle Examination - Level I AREVA NP 07/17/07 07/17/07 PT 8 Liquid Penetrant Eamlnatlon - LIMll 11 AREVA NP 07/16/07 07/16/07 PT a Liquid Penetrant Ellllmlnatlon - Lewi I AREVA NP 11/08l06 11/10I08 UT 40 Reactor Head Penetnltlan UT Data Analvala AREVA NP 015/18/05 Oerl7/06 UT 80"' Ultruonlc Eltamlnlltlan - Level II Frematome AW' 08/11/03 08/22/03 UT 80 Ultruonlo E:xlmlnstlon- Lel/lM I EPRJ NDE Center en 40 Houra CJaaroom training; 40 Hours Laboratory training Page 1 of 2 NDE Personnel Certifications Section-5
00009;; A Certificate of Personnel Qualification
- AREVA Nama: Nathan M. Bauman AREVA NP Inc., an AREVA M d - I campa,,y NOE Experience Summary:
NOE I ID No.: B4738 Level of
) Rev. No. 21 Date Employer Expetttnce )
Start Stop Method Qullllllcatlon Certified UT II 03120/09 Onaolna PT Trainee 07/23/07 59 Hou11 UT II 08128/05 2688 Hours UT I 10J05/04 889 Holll'I UT Trainee 09/23/04 1687.SHDUl9 Annual Valldatlon of Continued Proficiency: UT Data: 09/09110 UT Annual Practice (t hrL) Datt: OSIOW10 I UT Hlmla On Prnllce (8 hre.) ON: 09f09/10 j Certification: The above named lndMdual hH been trained and is quallfled ln accordance with AREVA NP Admlnlstrattva Procedure 54-ISl-30-1 o. NOE Certification Administrator September20,2010 Title Date
/
- NDE Personnel Certifications Page 2 of 2 Section-5
- .)
Performance Demonstration Initiative Program la Accordance wldl tu PDI lmplementatloa of Section xi. Appendix vm 1'"5,p-18 770 SpeeUlc De1aD of QualUlcations NHIIU Candidate: Nathan M. Bauman ID#: 7704738 Procedure: 54-JSI-850; Revision: 007; Addenda: 0
\. f Manual Ultruonlc Examination of BWR Reaetor Vessel Neu.le lllDer Radius Regions and II Nozzle to S.eD Welds (laner 15%)
,* j l
\i : PDQSJtnt 0 Hunan: NIA I l
!,, Date ofllne: If.Sep-JO
. !l ActaldN SWTyptlllm NIA I *i ! C.tep~ JtPV AulfdlSW'l'ypdam NfA
,'j
; ' 't Saa Applfa~ Manual Ow11<<: AJU!VA
! I Ranges Demonstrated:
Supplemeat: Alamia!: s.rraca SUPPLEMENTS OF MMBAPl'END\XVDI PERRl11C Wffll SMAW AS GROUND, CLADDING OUIER. DIAM61ER. nna* - - TatDtta 01-se,.10 S1pp1tm9I: l\fattrlah Slll'lllm
. .Amm...._
SUPPLBMENT7 OF ASMB APPENDIXVDI FERJUTIC wrm SMAW AS GROUND. CLADDING OUJBll DIAMETER DUALSJDEP . - Test Dale: OI-Sep-10 Eum: DETECnON .... **-----** Eiram: Da1!CTIOH *- - Eaeatlal Sett Esseatlal Set I lmeatlal Seti Enel&ill Set I llu:hnum Melall'atlu 24 l\fulma111 lllsorlmlafloa Aqle: 21.6 Mulmam Ahlll l'adl1 24 Alnf11111m l\lltorfHtalloa Aallet 2U l'tllalmUJ JmpettlOII AoJlel 40 IHas.lmua blpecden A11&(11 llO *llhlllum lllspecdonAqta 40 Masl11111a lnsptedDBAJll)u go Eunlll1Sel: 1:acatlal Set 2 Blleadl1Sttt Esseallal Set 2 lfm*umllelllPlllc 26.1 l\lul11111111Hlsorln1111loll A.Dale: 21.11 Mul11111m llelll 1'11111
- 26.1 Mnlmum Allsorkatado* An&fr. 21.1
)llala1a luDHdoDAqm 40 &ladaam IDllledln Anle: 90
- Ml.ah1lm lmpeedea A*ak: 40 &fnl111,11m Iupecllo.l Aaate: ,0 II .
I I 0 0 0 0 PaplolJ c.o w NDE Personnel Certifications Section-5
*Performance Demonstration Initiative Program In Accordance with tile PDI lmplementatlft of Sedloa XI. Appendix VIII Prfllttd:
PDQS No: u-sq,.111 770 Specific Detail of QaaJUlcatiom PSNo: 148'1103 Candidate: Nathan M. Bauman ID#: 7704738 Procedure: st-ISI-850; Revision: 007; Addenda: 0 Manual Ultrasonic Enmlnatlon of BWR Reactor Vasd No22le Inner Radius Regions and
.,I Nozzle to Sltell Welds (laner 15%)
; ' PDQSRet: 0 8111'H'affl Nl'A I;
Date armae: J~lO Aqalilllu SW 'l')ptlRm NIA Clttpry: RPV Aulpl1 SW 'l)pelBffl NIA 8ull Appllnlfoa: Muul Owam AREVA S11P,kntt11l 5 A.cupbMe Crllaf1 per lDCPR 50.551: When "1hroap Wllll Extcasfon* rs Indicated, lhc 0.150 RMS IICCl:pllllt'II i:rltail pa- 1llo PD1 ProgJmn Description 11&1 been IClliffl4 Supplel'llfllJ 7 Acceptance Crfkrlt per IGCFR 58.5511: When "Lcaslh Sbing" Is ladlcBled, the 0.750 RMS a<<qlUnCe crilala per 111.o POI PIOptllll Dosaiption bu beat adllc\'Cd.
\Yhen "Throup Will Exlemlon" is illdicatm. lhe 0.150 RMS a<<epllmCO criCail pcrtk POI Plugram~pllon has b e e n ~
Comaeara: I This demoaslJatioll was CCllldlldcd ill lCCOl'dlacowft lh.n:q11indcnlsof IOCFR.So..s51 lncladfnJCode CllseN-5'2 ed Appciadfx VDI as !mplemealed bJ lho PDJ PIIJIIM' fbr Nozzlo lllHI' Racfius and Noufo to Vesacl OlWlllam>tls. 2 This proccdmowqualificd CD Noa Modlllps rcpr scnliq 1~indercomllllfl1loo, (lo., DOZZlolosl!ell). ASME Seelioll Xl,,Appandi& M, pnmda pidanco lhnl 1111)' be ued lbr wlidlllon ofll1lll,cmdcal modda 1m!l h adter applications. l flldividaa.l camtldata. qmUrled 10 lhia pmc,:dmi 11aw pNViollllof qaaU&d 1o dto rcquimneots or.Appmdix vm. Supplement 4, ror u,. SUDC tYPD orp1ll<<dtlro. 11om Ille oll1lillit ~ uma-typo UlllrBmll. dala r-=wdm, ud aulysil CIID'8ffll. 4 "Nomlul Josecelloll AnJftt/' 111 used willl lbb procedlNe ls h9Cll1 un *n&lc It tho tllw". S * &alnl.lll Set 1 deffaa !lo lalclulea '1111Cll lllios lrlUslkar ccaibiallom ot 1/2" x 1.<r / lfl* x IN Air Ibo pmposo of ckteclion. 6
- Elsallill_ Set 1 cleffou 1H laleranca \*8 utfAI ~ comllilldoa of 112* X U)" / .50" llol!DII (or Ille pupasc ofddeclion.
7
- l!s!l:ntial Set l ddiDn lh tolerlnces '111111111SU1111Usduccr COlllldnal!au of 112* x 1.0" I 112* x U)" tbr11ic pmposo otslzlna.
a * 'EMntW Set* defl11m
- tolermcc5 \lllell llllDa haUchlceJ l)O!Dbql/Olls or tn* x t.O", .SO" ltOIUld tor 111a puipase orsizing.
9 Cllldlllllu QUIIUled IO 11 pmrlous leYlmm ofthls ~ m slso qllllfllecl to dill rmdma wllbfn dlll lloUMI ol'dlor Personal PDQS. Llinltatlom: 1 1bls procedure is not PDI qaalifled lbr lhCI euminadon oll.ano l which Is u cxamiutioa ma specified !a tu Pnlccdute. 11ds c.umillation aia Is outside or.ASMB 8cc1ioa XI, Appandix Vlll lllcl 111a PDI ""-51aadow PIOf,UCOI. 0 0 0 0
~
Pqe2or 3 NDE Personnel Certifications Section-5
Performance Demonstration Initiative Program
, In Aceonlaace with the PDI Jmplemeutatlon of Sedloa XI, A.ppeadh VOi Pri.1m PDQS Ne:
14.sep-10 ffl Spceffle Debll of QuallflcaClons l'SNo: CMDfllU Candidate: Nathan M. Bauman ID#: 7704738 Procedure: 54-ISI-850; Revision: 007; Addenda: 0 Manual UUnsoole Examination of BWR Reactor Vessel Nozzle Inner Radius Regions and Nozzle to Shell Welds (Inner 15%) lI PDQSRw: 0 Dateoflltltr. CatlPl')'I RPV 14-Scp-l!) Ranlwarr. N/'.A Aqubld1111SWTJ,tlllcv: AulylfsSW l)ptllln: NIA NfA 1! l $QI! Applkalfml: l'.famdl Owam AREVA I*, l. The above candidate ba1 lllet the req*lremenCS ofTbe Performance Demonltratlon Initiative'* lmpleme11tatlon of The American Society otMeclumleal Ea&hteers Boller and Pressure V e, SectloD XI, Appendix vm, as stated In this document. . Date: '(P4/@[0 onnuce Dnlonstratian Initiative dor Pmaure Veuel Supenhor/Level ru Sllerrt. L. Whiddon Performance Demonstradan Jnitlaflve llelletor Prmure Vend Projed Manapr 0 Tbb dotuac11t ls JtOI aatbea1lt wl1lloul
- ralstd 1taL c..1 0
Pl&elor 3 c:, c.o NDE Personnel Certifications Section-5 C...'t
Performance Demonstration Initiative Program Priated UhJ*n-07 PDQSNo: 770 lnAuerdancewbh dlePDI lmplmltldatioa ef~XJ, Appenclm VID 040110502 Spedfie Detal ofQulHlrafiou Candidate: Nathan M. Bauman ID#: 471-94-4738 Procedure: PDI-UT-6; Revision: F; Addenda: 0 POI Generic Procedare for the Manual Ultrasonic Examination of Reactor Pressure Vessel Welds PDQSRn: 0 Date er I111*e: 15-Jun.()7
, Owaer: Performance Demonstrmon lnitulbv~ ACJ.alsltlH SW Type/Rev N/A Catqel')': RPV AHIJ.i. SW Type/Rev: NIA llanlware: NI"- Seu Applicath*: Manual RangeS Demonstrated:
npplemeat: Supplement 4 of ASME Appendjx vm TestDate: Ol-Juo-07 *PPlemcat: SIIJIPlement 6 of ASMB Am,endix VIll Testl>ate: Ol-Jun-07 Malerl.11: Femt!c WJtb SMAW as Gm Material: Fcmbc Wdb SMAW as Or Clllddin Sarface: Outer Diameter Surace: Outer Diameter Acccu: s~ Sided Access: Siogle Sided EHmlutloa Detection E:umillatloa Detec:tion Tblellaa1 Range: 2.00 to 7.64 0 0 0 Par;e l of 3 c.o 0) NOE Personnel Certifications Section-5
*-** *-** ******-****-*-----*-*--*-------*-------*--*----*--*-***~--*------,-----------*-----*-----------*-*---*.. -*-*--*-------------**---*---*-**--***-:o---*---------*
Performance Demonstration Initiative Program Prlated 18-.IH-G7 PDQSNe: 770 laAcardanclewlda thePDI lmplanadlldon af'Sedioa XI, Appendk VID 84080502 Sped6c Detail ofQn*lfiaidons Candidate: Nathan M. Bauman ID#: 471-94-4738 Procedure: PDI-UT-6; Revision: F; Addenda: o* PDI Generic Procedure for the Manual Ultrasonic Examination of Reactor Pressure Vessel Welds PDQSRcv: 0 Date or l11ae: 15-Iun-07 Ow*er: Performance Demonstndion I121tU1Uve Aqat1ltioa SW TypeJRn NIA C.tesery: RPV Aulpb SW Typelltev: NIA lkntware: NIA Sun Application: Manual Commeal1: I Single Side Endorsement bu bc:cn iasued in acconlanc:e wttii BPRI Document 1001037, for l!Dplementation of 10 CFR 50.SSa (b)(2)(xv)(O)(l),(2) and IOCPllSO.SSa(b)(2Xxvi)(A) requirements for femtlc vessel elllllllinlltiom. 2 This procedure includes tbe same essential Yllllllbles as specified in PDI-UT-6 iev E, with any additional qualified equipment listed on Tables I and 2. 3 The specDDCn m used to demonsllatc this procedure uicludc:d specunens wilb a maxunum tlm:lmeu of 6.88" {not ineluding clad). 4 Based on lbe spec1mm1 sot Ulielalc:ss from the comment above, !he *Tbielcness Ranae" specifed above includes the "90% of Maximum Tb1ckn.ess* allowance per Appendix VIII. s The mexllilum range of tile supplement 4 Vlllome iB l>lllled on tbe specunen set Tluc:kness including tile "90% of MIIXllllwn ,Thickness" allowance per Appendill. VUI. 6 See Tables I & 2 for comlimauons of instrument, searell umt and pulse tuning colllrols tllat have been qualified. 7 Tb11 rcv111ion repl!ICCJ RIVISUIII E of lh111 procedllIC. Llmlhtloa1 1'1111 pn,c:edure Ill qualified for ftaw derecuon only. 0 0 0 0 Pa,1eJef J co
~
NDE Personnel Certifications Section-5
*~*---***-**--*-**----*-.........----**--*--*****---*-**--*****----------**-**--*----------*--*----------*----------r----------* - -----~-- ". - -*- '.
- \-,., ... : ..*,: ,. .:.-. "':
. -~- .. *.* .- - . , . *- .. .. ** *. **. \!: ~*-*. r,. ..*.* . . ~ ~ :: ',: .* *-.. .. *: -*--. '
e Performance* Demonstration Initiative Prograpn Prlllted: PDQSNe: In Accordance wlih die PDI lmplementatloa of~o XI, Appendix vm;
~De DefaU ofQuaJiflc:atiooa Candidate: Nathan M. Bauman ID#: 471-94-4738 Procedure: PDJ;;.lJT..(;; Revision: F; Addenda: O_
PDI Generic Proced11~ fer. the Manul Ultrasonic: ~mfnafieliof Reactor Pressue Vessel Welds-PDQSR-ev? O Dstll vt* - fS-Jun-m Owun Pa1prJnance*IJanans1ration&itative * ~SW"l):pdJlm': NIA Cmgorr, 11.udware: RPV NIA
~sw~- NIA SCll*Appllcalle11.1*_: .* ~
~ abon_"andfda~ 1w met the ~ t s . of The Perl'o.miaaceDeiuollltradoa lq1Cia11ve's l~lilentatton of'fbe~sSQdety of'MecQaik:lil-n.ailoeen Bollel" and Pras~V-. , *Seettm, n*.i\ppeiulk vm, as statilfHn tbkdoeument.
,~V,rv.t f-z * *- ¥afa1 1'° G. AJibott*
... - ~ O l ' D I I I K e ~ & l d a t m ,
* ./ReaetorPrasureVeisd ~ fl*
..-12 5% __
Sflente L Wbfddon
~~---ltladve Rader Pl'Cli'IIR V~. Project Mauger NOE Personnel Certifications Section-5
---**~* ..~*-~-*-***---* * - - - -
A 000099 AREVA Certificate of Vision Examination
- Name: ______ B.. aA=UMAaaaa;. aN_.,....N.;,;.;M;;..(i..;NA;;.;:..:.;TE_,)"----- ID Code: _ _ _ _ _ _...
Thie certlflea hit the named individual hu been ~ the vision examinations Hated below, as required, In accordance with ISl-29 Rev.4, to ...ure natural or co~c;tad near and far diatance acuity auch that the Individual le capable of reading J.1 lettenl on the standard Juger'a teet type chart for near vlllon at not leu that 12 inches and the 6nellen test at twenty feet for far vlalon, or their equlvalenta. Additionally, the Individual has been given a color vision teat mulling In distlngulehlng and differentiating oontrat B4_7_3_8~----- between colors Ullng either the Ishihara color teat chart or the equl\lllenl. When required, a stereo depttl perception teat wlU be admlnlsterl!ld to clearmine the lndlvldual'a ability to Judge relative dlltancel. When a vlalon test chart II UHd, It lhall ~ quallfied prior to Initial uae In accordance with ASME code, Section XI requirements. FarVlalon: Type of Test: Osnellen l!!Titmus standard D Other: _ _ _ _ _ __ Natural: Corrected: Right_20_/1_5_#1_3_ Right: _ ___;.N=/A..;;...__ Left: Left: 20/17 #12 N/A __,=;.;....__ I (Minimum Acceptance Clfteria: 2Ql30 Snellen or charaoter 7 for Titmus In at lees one 8YfJ.) Near Vision: Type of Test 0Jaeger l!!Titmus standard* D Other: _ _ _ _ _ __ Natural: Right' J.1 #14 Left:_..::.J-".1---"-#1~0-Corrected: Method or equipment used to perform exam: Rlght: NIA Left:
----- N/A Titmus Tester Machine #6667 (Minimum Acceptance Crltetie: .J..1 or oheractsr 10 for TitmuB In at le8Bt 0179 eye.)
- Color Vlalon: Type of Test: OOlshlhara Oovortne 0 Other: _ _ _ _ _ _ __
0Pseudo-lsochromatlc Plates
!&!Satisfactory Ounsatlsfactory (Note: If unsatisfactory, state ootor delioieney and administer practicaJ, or d/apolition appropriately.)
State Color Deficiency: ..:.:N=o.:.:.;na:;___ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _---,--_ Result& of Practical: 0Satisfactory 0Unsatlsfactory 00NotAppllcable Stereo Depth Perception: 0Titmus 00Not Applicable D Other: _ _ _ _ _ _ __ Shephard-Fry Percentage: N/A (Minimum Acceptance Criteria: 70%) Examining Faclllty: Examiner: .WASHBURN, TG (TERESA) Signature: Jl/U..44 ,tJ. #4"4./,µµ,.,) Address: 161 MIii Ridge Road
Title:
Ant. NOE Cert. Admn, / ET Level 111-QDA
----=L,..,Y_nc_h=bu=a.ara.....V __l_.ral ...n..:.;~;;;;.a=2480-===2-- Examination Date: _ _ _ _..:..Fa;;;.;b-ru.;;;.;a,y~='*l,.;20;;;.a..a..10;a...__ __
Telephone: _ _ _ _434-8::.:;..;;.~32aa...-3=7....a;OO ______ Expiration Date: ______ Fa__b__r=ua=ry.-....;:;.8,L.;;20=-=-11"-----
- NDE Personnel Certifications AREVA NP Inc., *n AREVA and ShHnena company Section-5 Page 1 of 1
0001GO A
- AREVA TO: Mark Lukowski/ Massoud Tafazzoli, Project Manager -
CUSTOMER 20553A-7 (1/2001) Browns Ferry 1 FROM Teresa G. Washburn. Asst. NOE Certification Administrator
~.d.~~ OR FILE:
SUBJ. Personnel Certifications - Submittal #2 DATE: NOE Support October 6, 2010 Certifications and/or supporting documentation for personnel who will perform work during the upcoming outage for Browns Ferry 1 has been posted to the AREVA network location for this outage at
\\Fanpa\dfsroot\Groups\f\JS\home\PUBLIC\REFDWGS\Project Engineering\Outages_2010_Fall\Browns Ferry 1 (MJWBWSO\eTDLs\Cert Admin for the following individual(s} (vendor certifications have been reviewed and accepted by AREVA NP}:
Name Company Certification Vision PDI Documents Armstrong, David L. AREVA Yes (Rev. 15) Yes NIA Briggs, Jacob L. AREVA Yes (Rev. 01) Yes NIA Brown, Roderick M. AREVA Yes (Rev. 19) PS NIA Crothers, Simon ITLS Yes Yes PDI-UT-1, 2, 3 & 5 Davis, Craig M. System One Yes Yes N/A Findlan, Colin M. AREVA Yes (Rev. 02) Yes N/A Getz, Robert Scott AREVA Yes (Rev. 03) Yes N/A Langenfeld, Danny J. AREVA Yes (Rev. 40) Yes N/A McAbee, Charles Troy AREVA Yes (Rev. 10) Yes N/A Mostashari, Daniel A. AREVA Yes (Rev. 13) PS N/A Peoples, Lewis E. AREVA Yes Yes N/A Shelton, James R. AREVA Yes Yes NIA Williams, Delton K. AREVA Yes Yes N/A This information is being forwarded to you for transmittal to the customer. Please transmit this information in its entirety. Please contact me at ext. 24068 if you require additional information. Thank you. CC: Mike Webster I Bill Street - PE Dan Langenfeld - TL Jason Breza - TL Steve Herman
- NDE Personnel Certifications Section-5 Page 1 of 1
0001U _i_ A Certificate of Personnel Qualification
- AREVA AREVA NP Inc., an AREVA and NDE Method - Level of Qualification:
Name: Danny J. Langenfeld Siemens company Liquid Penetrant Level III NOE Instructor I ID No.: L6888 Magnetic Particle Level Ill NDE Instructor Ultrasonic Level III NDE Instructor I Rev. No.: Visual 40 Level Ill NDE Instructor Yoke Section Ill & Color Contrast Wet & Dry Color Examination Technique: Fluorescent Contrast& Manual Section XI VT-1, 2 & 3 Fluorescent Qualification Examinations: General/ Examination NOE Method Basic Specific Practical Demonstration Average Certification Expiration Score Method Score Score Score Score Date Date Administrator Score 100% 90% 90% 97% 100% S. M. Herman Magnetic Particle 95% 03/07/08 12/07/11 System One 02/18/08 01/05/07 12/07/06 12108/06 12/13/06 100% 93% 100% 98% 100% S. M. Herman Liquid Penetrant 98% 03/07/08 04/26/11 02/18/08 05/19/06 04/26/06 05/11/06 05/11/06 System One 100% 97% 94% BO% 98% S. M. Herman Ultrasonic 93% 03/07/08 02/18/13 System One 02/18/08 02/19/08 02/20/08 03/07/08 03/06/08 100% 80% 100% BO% 95% S. M. Herman Vlaual Testing 91% 03/07/08 02/18/13 02/18/08 02/20/08 02/20/08 03/07/08 02/21/08 System One PDI-UT-1, PD/ Generic Procedure for the Ultrasonic Examination of Feffitic Pipe 08/25/03 N/A Welds Supplement 3: Detection and Length Sizing. Single and Dual Sided ASME PDI-UT-2, PD/ Generic Procedure for the Ultrasonic Examination of Austenitic Pipe 09/04/09 Section XI Welds Supplement 2: Detection: and Length Sizing With IGSCC. Detection: Single 09/04/06 (IGSCC Appendix and Dual Sided. Length sizing: Dual Sided. Only) VIII POI 08/24/06 PDI-UT-3, PD/ Generic Procedure for Ultrasonic Through Wall Sizing in Pipe Welds. PDIPDQS No. 08/25/03 (IGSCC Supplement 3. Double Sided, With IGSCC. 623 Only) PDI-UT-5, Straight Beam Ultrasonic Examination of Bolts and Studs. Supplement 8. Access: Top J 01./10/00 NIA Special Framatome ANP Qualifications Reactor Vessel Bare Head Visual (VT-2) Examination 02/20/04 N/A Comments The POI performance demonstration for the PDI-UT-2 re-qualification was used to satisfy the UT practical requirement. Education Summary: Year Completed Educational Institution Diploma/Degree 1978 Burbank Adult School, Los Angeles, CA Diploma 1988 Hutchinson Tech. College, Hutchinson, MN Diploma NOE NDE Training Summary: Date NOE Hours Course Description Training Organization Start Stop Method 02/02/10 02/02/10 UT 2 Ultrasonic Examination of PWR Internal Bolting AREVA NP Inc. 10/12/09 Detection of Thermal Fatigue Cracking AREVA NP Inc. 10/12/09 UT 10 (Procedure 54-UT-513-00l 08/11/08 08/15/08 N/A 40 Instructor Training - "Train the Trainer" BUS.195 Central VA Comm. College, Lynchburg, VA 01/08/08 01/11/08 UT 40 Appendix VII Level Ill UT Training AREVA 02/18/04 02/20/04 VT 20 Reactor Vessel Bare Head Visual (VT-2) Examination Framatome ANP 01/10/00 01/14/00 UT 40 PDI Guided Practice for Manual Piping UT EPRI NDE Center, Charlotte, NC 02/02/99 02/04/99 UT 24 CRD Motor Tube Ultrasonic Inspection System FTI, Lynchburg, VA 11130/98 12/11/98 UT 18 UT Examination of Baffle Bolts FTI, Lynchburg, VA 02/20/98 02/24/98 VT 32 Level II Training VT-1 thru VT-3 Methods FTI, Lynchburg, VA
- NOE Personnel Certifications Page 1 of 3 Section-5
000102 A Certificate of Personnel Qualification
- AREVA AREVA NP Inc., an AREVA Name: Danny J. Langenfeld Md_..,.,,. c:ompany NOE Training Summary (continued):
I ID No.: L8868 j Rev. No.: 40 Date NDE Houra Cguru DNcriptlon Training Orgmmtfon Start Stop MMhod 05I09l9! 0!5/'ISIU VT 28 Leval II, VT-1 Method -Welda BWNT, LynchbUl'g, VA 05103195 05I09l95 MT/PT 24 MT/PT Level II Rl!hsher BWNT, Lyncnburt!, VA 01/19195 01M&JN UT 2 URSULA Scan Plan BWNT, Lynchburg, VA 01/0218e 01N819G UT 104 IGSCC I BWR Shroud Cradt Defection EPRI, Chmfotle, NC 08I08/94 08/12/k ET 40 I.AMII II Tralnt,g BWNT, SPIS, Lynchburg, VA
~ 04/11194 UT 40 LfMl II Thaory Techniques Procedum BWNT, Lynchburg, VA 03/08l93 03112193 ET 40 Automated Eddv Current Telllng B&W
- ACD, MT. Vernon 01120/92 01/22192 UT 24 UT Level-Ill ASNT 09121192 09126/92 ET 40 Eddy CLW191'4 Testing TectmlQuea & Procedurn MOIHle Valley CommunltY College 07/27/92 07/2i/92 PT 16 Penetrant TNtlna Level II Saeclal Ronald seiner 08/22/92 08/28192 RTR 40 Rnl Time RCldloaractlV Lavel II Speclal Dick Peaevot 09126191 09127/91 UT 16 Ultrasonic Inspection Lewi Ill Helller Aasoc:latu Pacific 01/18/91 01/18191 RT 24 RT Level* Ill ASNT 01/14'/81 01/1G/91 MT 16 MTLovel-111 ASNT 07/08/SO 07/08/'90 PT 16 PT Level-Ill ASNT PT,MT, RT, 08/04/90 08/08/90 24 NDE Buie Level
- Ill ASNT UT ET 11/85 02/88 PT,MT,RT 1180 NDECoume Hutchinson Area Vocational/ Technical UTET Institute Hutchinson MN NOE Experience Summary:
Date NDE Level of Date Montheof Employer start Stmp Method Quallflc:atlon certified l!xpMence 08/29/07 Pl'9leflt AREVA NP Visual (VT-1, 2 & 3) II 08/29/07 Onaalng 01/05/07 Preeent ARFI/ANP Magnetic Partlclti Ill 01/05/07 Onaolng 05l30/0B Pl'INllt AREVA NP Liquid Penetrant Ill 05/30/08 Onaolna 09/15199 10/01/0e F1111Mtarna ANP Visual 11-L 05/15195 137months 05l09/9!5 O!l30I08 Fl'lffllteme ANP Liquid Panetrant II 05/09/95 132 month$ OSI09IH 01/0tl07 Fr1maton. ANP Magnetic Particle II 05/09/95 139 months 04/22/94 PrNent Frarnalclme ANP / AREVA NP Ultraonlc II 04/22/94 o-1na 04I04J94 08/01JU7 B&WNUGINrT ,SPIS Eddy current II 09l01194 38months 08/1992 04/1814 BIW
- ACD Mt. V.mon Liquid Penetrtm Ill 08/92 24months 08/1992 Q.4/1114 a&W
- ACD Mt. Vemon Magnetic Partlcle Ill 08/92 24montha D8/1Q92 04/1994 a&W. ACD Mt. Vemon Radiographic Ill 0&'92 24 month&
12/1993 04/1994 B&W. ACD Mt. Vernon Ultrsaonlc Ill 12/93 4montha 11/1992 04/19114 BIW. ACO ML Vernon Eddy Current II 11/92 18monlhl 07/1990 0811902 NAWC
- China Llka, CA . Liquid Penetrant Ill 07190 23monlho 03/1991 06/11192 NAWC
- China l.ite, CA Magnetic PlUIICl9 Ill 03/81 1Gmonthl 03/1991 08/1912 NAWC
- China Lake, CA Radiographic Ill 03/91 15 montlll 09/1991 08/11192 NAWC - Chine Ltke, CA Ultrasonic Ill 09/91 , 9montha 09/1991 08/1892 NAWC
- Cl!lnt Lake, CA Eddy Current Ill 09/91 9monthl
- NDE Personnel Certifications Page 2 of 3 Section-5
0.00103 A Certificate of Personnel Qualification
- A R EV A Name: Danny J. Langenfeld AREVA NP Inc., P AREVA Md Slwnan* company Annual Valldadon of Continued Proficiency:
ID No.: L6888 Rev. No.: .ta - MT Daw: 08/18/10 PT Daw: 08/18/10 UT Date: 09/24/10 VT Datt: 06118110 UT Annual Praatlc:e (I 1119,) Date: 09/24110 UT Handa On Practice (8 tn.) Om: 09/W10 Certification: The above named Individual has been trained and is qualified In accordance wtth the AREVA NP Admlnlstratlve Procedure 54-ISl-30-06 (Section XI) and 54--1Sf*32-01 (Section Ill). NOE Certification Administrator September 27 1 201 O Title Date
- NDE Personnel Certifications Page 3 of 3 Section-5
-,i A 00010,1 AREVA Certificate of Vision Examination
- Name: _ _ _--=LAN~G'"""E=Naa.F=EL=D;;..&,..:;;D=J..a;(D__A__N....,)_ __ ID Code: _ _ _ _ _--=L6~8:..;::;68=--------
Thia certlflea that the named Individual has been given the vlalon examinations llated below, as required, in accordance with 1Sl*29 Rev.4, to auure natural er corrected near and far dlstanc. acuity auch that the Individual la capable of reading J.1 letters on the standard Jaeoe"* tett type chart for near Ylalon at not Jeu that 12 lnc:ttes and the Snellen teat at twenty feet for far vision, or their equlvalentl. Addltionally, the lndlVldual hn been given a color vision teat reaultlng In dl1tinguilhlng and differentiating contrut between colors Ulffl9 either the llhlhlra color teat chart or the equivalent. When required, a eterao depth perception 1Nt wlll be admlnlatered to deeermlne the lndlYldulll'a ability to judge relative dlstancm. When a vtllon teat chalt 18 used, It lhall be quafffled prior to Initial use In accordance with ASME code, Section XI requirements. FarVlalon: Type of Test: Osnellen 00Tltmus Standard D Other: _ _ _ _ _ __ Natural: Rlght_......:.N.::..;;fA-=---- Left: _ _:.:;N/:..:...A=--- Corrected: Rlght---'2=0=/20=#1.;..;;0~ Left:_20/~1:..:...7..::.#1=2~ (Minimum Acceptance Cnterla: 2~ Snellen or oha,acter 7 for Titmus in at least one eye.) Near Vision: Type of Test: OJaeQer 00Titmus Standard D Other: _ _ _ _ _ __ Natural: Rlght_......:.N/=A..;__ Left: _ _,;..;;N/;.;..A;;....._._ Corrected: Right: J*.1 #11 Left: J-6 #HS Method or equipment used to perform exam: Titmus Tester Machine #6587 (Minimum Acceptance Criteria: J* 1 or character 10 for Titmus in at feast one eye.) D
,.-.._, Color Vision: Type of Test: 001shihara Oovorlne , Other: _ _ _ _ _ __
0Pseudo-lsochromatlc Plates 00Satlsfactory Ounsatisfactory (Note: If unsatisfactory, sta,., color deficlency end admJnlater practical, o r ~ epptt,prlaflely.) State Color Deficiency: . :.;N:..;;o.:.:.n*;:;___ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ Results of Practical: Osatisfactory Ounsatlsfactory 00Not Applicable Stereo Depth Perception: 0Tltmus 00Not Applicable D Other: _ _ _ _ __ Shephard-Fry Percentage: N/A (Minimum Acceptance Crlleda: 709') Examining Faclllty: Examiner: BROOKS-CROCKER, WE (WANDA) Signature: ~~ f * &tt.k-0 -0...<..ix:Jl.cJ\. A~ress: _ _--:1:..;;5~5.:.:.M~ll~l~~d~p~*~R~oa=-d_ __
Title:
NOE CerUflcatlon Admlnlatrator _.....a;L.... 1 V=l:;;.,rg""'ln=I=*=241=0=-2__ Examination Date: _ _ __:F..:e;;;;:b;.;;ru=*:.r:!Y...=23:i..:,20:::..:.:10::;...__ __ Y:..:.nc;..;.h=b=ura.......__ Telephone: _ _ _ _4_3_4-8 __3-"2~-3"""7_00.a.....-_ __ Expiration Date: _ _ _-=F-=*=b.:.;:;ru=*:.r:!Y..:22::i..:*20~11=----- AREVA NP Inc., an AREVA and Siemens company
?"""-,,,
NDE Personnel Certifications Section-5 Page 1 of 1
000103 A
- AREVA TO: Mark Lukowski/ Massoud Tafazzoli, Project Manager 20553A-7 (1/2001)
FROM Teresa G. Washburn, Asst. NDE Certification Administrator CUSTOMER Browns Ferry 1
~d.Jhud~ OR FILE:
SUBJ. Personnel Certifications - Submittal #1 DATE: NOE Support September 22, 2010 Certifications and/or supporting documentation for personnel who will perform work during the upcoming outage for Browns Ferry 1 has been posted to the AREVA network location for this outage at:
\\Fanpa\dfsroot\Groups\NS\home\PUBLIC\REFDWGS\Project Engineering\Outages_2010_Fall\Browns Ferry 1 (MJWBWSO\eTDLs\Cert Admin for the following individual(s) (vendor certifications have been reviewed and accepted by AREVA NP):
Name Company Certification Vision PDI Documents Bauman, Nathan M. AREVA Yes (Rev. 21) Yes PDI-UT-6 & ISl-850-07 PDI-UT-54-1$1-831 & Breza, Jason D. AREVA Yes (Rev. 31) Yes PDI-Zetec OmniScanPA-01 Brown, Roderick M. AREVA Yes (Rev. 18) Yes N/A Bryan, Jared M. AREVA Yes (Rev. 01) Yes NIA Carter, Chris A. AREVA Yes (Rev. 06) Yes N/A Collins, Timothy A. AREVA Yes (Rev. 10) Yes N/A Jasken, Richard J. AREVA Yes (Rev. 21) Yes PDI-Zetec OmniScanPA-01 PDI-UT-6, 7 & Mazyck, Edward P. AREVA Yes (Rev. 35) Yes ISl-850-03 McAbee, Shannon Chris AREVA Yes (Rev. 03) Yes NIA Mostashari, Daniel A. AREVA Yes (Rev. 12) Yes NIA Rose, Rickie L. AREVA Yes (Rev. 05) Yes PDI-Zetec_OmniScanPA-01 Stevens, Norman R. AREVA Yes {Rev. 00) Yes N/A Yetter, Douglas A AREVA Yes (Rev. 18) Yes N/A This information is being forwarded to you for transmittal to the customer. Please transmit this information in its entirety. Please contact me at ext. 24068 if you require additional information. Thank you. CC: Mike Webster I Bill Street - PE Dan Langenfeld - TL Jason Breza - TL Steve Herman
- NDE Personnel Certifications Section-5 Page 1 of 1
J 000106 Certificate of Personnel Quallflcatlon A
- AREVA AREVA NP Inc., an AREVA Md SIMHlns COltlpMJ NDE Method - Level of Quallflcatlon:
Name: Edward P. Mazyck Ultrnonlc:
~Ill ID No.: Ml127 Uquld PenebWlt Level 11-L Rev. No.: 31 VlsUIII Level II .
Yoke Solvent Removable Examination Technique: Manual w.t & er, I VlallH
- WatarWNhtble VT-1, 2&3 a Fluorescent Visible & FIUOl'NCtnt Quallftcatlon Examinations:
NDEMethod 01naral Specific Practleal Average c.rtlflcdon Ellplnlllon Eamlnatlon Bcora Score Beem, Score Data Data AmnlntMrator 100% 93% 100% Mtanetlc Partlole 05/20J08 97% 06/29I08 osrm,11 S.M.Hennan 05/20/08 05/29/08 100% 93% 100% Uquld Penetrant 97% OM9/08 05120/11 S.M.Herman 05/20/08 05/20/08 05/291D8 85% 100% 100% Ultrnonlc 95% 07116/10 05.l20/11 S.M.Hllmtan 06120/08 05l20J08 07/18/10 90% 96% 97% Visual VT*1, 2 & I 94% 05J29/08 05/27/11 S.M..Hermen
' 05/27/08 05/27}08 05/29/08 PDI-UT-1, Rev. D. PD/ Genenc Ptooedtn for UhmnlD EKamlnatlon ol F*rrltlc ~ Welds. Detmlon & Length Sizing, Slngle and Dual Sldlcl. ~12/07 NIA Suanlement 3.
PD1-UT*2, Rev. C. P D / ~ PrDcedule for U/f1'NJonlo &am/nation of 07/0S1110 Austenltlo Pipe IMM:te. Austenltlo Wllh IGSCC. Detection, Single & Dual 07/09/07 IGSCCOnly Sided* 1.anath Slzlna. Dual Sided. S 2. PDI-UT-3, Rev. D. PD/ Gtmtrlc Ptocedure for UltruonJa ThlOUQh w,n Sizing In Pipe Welds. Aultenltlc with IGSCC. Ferrltlc. Through WIit 05/D!!l10 05/03/13 Slzlna. Double Sided. IGSCCOnly POI UT-6, Rev. C. PD/ Generic Prooedlft for Sttalght BMm lJllrNOlflC Examination of Bolla and Stud& Matllrlal: F*nftlc, Aceesl: Top, 08/06101 NIA AIME l!xlmlnatlon: Detection. Sum>lement a. hctlonXI
- Appendix PDI-UT-6, Rev. F. PU/ G.,,.nc Aocec/unJ 1br the Ultruonlo EKamln<<f/on YIU d RHotor Presaure Vflu,f Walda. Dettcllon, Du.I Sided, Outar 02!2&'03 N/A Dlametar, SuDDlamenll "4 & II. POI PDIPDQ8No, PDl*lJ'r-7, Rev. F. POI Generic Pnx:edurrl for the M,nu,,I U/t/uonlc 1M Thtouflh Wall and Len;lb SIi/no ol Ullra,onlc lndlcetlone In RNctor llt8saure Vesssl Welda. Length and Through-Wall Sl!lng. Dual and 0212M>3 NIA Slnale Sided. Swmlementa 4 and e.
POI UT-8, Rev. B. PDI Generic Procedure for th& utlralOlllc EKamlnatlon of Weld ov.rtalcl Similar and Dlulmllar Metal~ Material: Auatlnltic,. 05.l03/10 05/03113 Exam: OVerlaY, Accea: Dual. Su 11. PD1*UT*10, Rev. A. POI Generic Ptoc6dt.w for the UltrBaonlc Exsmhetlan of D/s,/m//,r Metal Piping KWda. Detection and Length Sizing. Single 08/05/03 NIA Sided. - nt 10. 64-ISl-850-03, Manual Ultruonlr; Examination cf BWR RNotor V.._, Nozzle Inner Radlul Reglotlll and N o a ~ I.Wdl (Inner 1S). 02/28I03 NIA Detection Ind Thmuah-W11II Slzlna. S1.11H11ement9 5 and 7. Special Qualltlcaflona NIA ., Comments NIA y..,. Com,i.tad Dlploma/DegrN 1978 R. B. StllU H h Sc:hool CharlNton, S.C. Diploma
- NOE Personnel Certifications Pa~e 1 of 2 Section-5
0*(}01C7 Certificate of Personnel Qualification A
- AREVA Name: Edward P. Mazyck AREVA NP Inc., *n AREVA and Sletnenll CClflfPMY NOE Training Summary:
Date NDE ID No.: M6127 Rev. No.: 31 Training Organization Start ltop Method Hours Course Deecrtptlon 01/08/10 01/08/10 UT 10 Detection of Thermal Fatigue Cracking AREVA NP Inc. I(Procedure M*UT-913-00) OS/19/08 05fl3I08 VT 20 VT-1, 2 & 3 Tl'lllnlna AREVA NIA oe/13/03 UT 10 Ultniaanlc Phaeecl Amft/ Training South Texat Nuctear Plant 03/14/03 03114/03 UT 8 BWRVIP-03 Core Shroud H8 & H9 Exemlnatlon (Handl,-On) EPRI NDE Cenllt, Charlole, NC 03/14/03 0311.W:S UT 2 BWRVIP-03 Corl Shroud H8 & H9 EllamlnlilUon (Training) EPRI NDE Centlr, Cllatloh, NC NIA '09/22IOO PT 5 Vlslble Dve Penet,ant and Fluofeecent Penetrant General EJeolrlc NIA 09/14100 VT 2 VT 1,2 & 3 Training General Electrlc NIA 12/28198 VT 8 Vlaual lnaaectlon Refrelher Courae HeUler NIA 02/12/97 VT 2 VT 1, 2 & 3 Training General Eledrlc NIA 07121/95 UT 40 UT Opn!Dr Training for Sizing of IGSCC EPRI NOE Centar, Charlole, NC NIA 01128/94 VT 8 Vltual wekWT-1 General Electric NIA 07131/92 UT 84 UT Operator Training for De18ct1on of IGSCC EPRI NOE Cenler, Charlotta, NC NIA 11/22/88 VT-1 8 VT-1 Training General Electric NIA 08/11/88 MT 28 MT Level I a II tralnlng Ocean Corporation NIA 08/11/88 PT 12 PT Level I & II training OCean Corporation NIA 08/11/88 UT 80 Ultruonlo Eomlnaflon Lewis I & II Ocean Corporation NDE Experience Summary: Dftl ND! Level of Date Employer lblrt s Method Quallftcatlon c.tffied 07/18/10 PNHnt AAEVANP UT II 07/19/10 05/29/08 Prennt AREVA NP MT,PT,&VT II 015129'08 08.'13/05 Pl'8Nnt Framatame IMP I ME.VA NP VT II 09/13/05 02/02 P181tnt F~ANP /ME.VA NP UT,MT,PT II 06/07/02 02/02 08/05 Framatome ANP VT II 08/07/02 09/17/88 11/28f00 GE Nuclaar Ene y UT, MT, PT, VT 1&11 09117/89 Annual Valldatlon of Continued Proficiency: MT Date: 01/14110 PT Date: 05/17/10 UT Date: 05/24/10 VT Dale: 04/17110 UT Annual Practice (8 hrs.) Daw. 07/1511 D UT Hllfflle On Practice (II hra.) Date: 07/15110
\
Certification: The above named lndlvldual has been trained and Is qualified In accordance with the AREVA NP Administrative Procedure 54-ISI..S0-08 & 12. Asst NOE Certification Administrator August 2, 2010 Tltle Date
- NDE Personnel Certifications Page 2of2 Section-5
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oao:11., A AREVA Certificate of Vision Examination Name: MAZYCK. EP (EDWARD) ID Code: M8527 Thia certifies that the namad Individual has been given the vhilion examlnatlons'lleted below, u rsqulred, In accordanoe with ISl-211 Rev.4, to M8ur9 natural or corrected neer and far chtance acuity such that the lncllvlduel la capable of reading J-1 lettln on the standard Jaeger'* test type chart for nnr vlalon at not Ina that 12 inches and the Snellen teat at twenty fNt for far vlelon, or their equlvalen1s. Addlllonally. the Individual hu been given a color vialon tell reaultlng In distinguishing and dlfrerentiatlng contmt between colt>r* using either the Ishihara color teat chart or the equivalent. VVhen ntqUlrad, a lllreo depth percaptlon tnt wUl be admlnlatered to determine the Individual's ability to Judge relative di&t&ncea. \Nhen a Ylalon teat chart ia used, It shall be qualified prior to lnltlal use In accordance with ASMI: code, Section XI requnmenta.
- FarVl81on: Type of Test Osnellen OOntmua Standard D Other: _ _ _ _ _ __
Natural: Right: NIA Left:
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_ ____.c...._ _ __ Corrected: Right 20/13 #14 Le~ 20/13 #14 (Minimum Acceptanoe Crltens: 2JJ/30 Snellen or characler 7 for Tltmua In at least one eye.) Near Vlalon: Type of Test 0Jaeger (&]Titmus Standard 0 Other: Natural: Right J-1 #12 Left: J-1 #14 Corrected: Right NIA Left: NIA Method or equipment used to perform exam: Titmus Tester Machine #6667 (Minimum AC(;&ptence Crltena: J.1 or ch8racter 10 for Titmua In at leut one eye.)
- Color Vlelon: Type of Test (&]Ishihara Oovorfne D other:. _ _ _ _ _ __
0Pseudo-lsochromatlc Plates 0Satisfactory [&lunsatisfactory (Note: If unaatJsfacto,y, 8lale color defk:lenoy and admlnlatw practJceJ, or diJJposJllon app,oprlately.) Stat, Color Deficiency: .:.R::ED=IG:.:.R.::E::E::.:N~----------------- Results of Practleal: {g]Satlsfactory Ounsatlsfactory 0Not Applicable Level Ill: ~., Date: February 15. 2010 Sfiphen M. Herman, NOE Level Ill Stereo Depth Perception: 0Titmus [&]Not Applicable D other: _ _ _ _ _ _ __ Shephard-Fry Percentage: NIA (Minimum Acceptance Cril8rla: 70%) Examining Facfllty: Examlner:_---"'W.....M ____ H__ BU=RN;.. . . , .....T__G.....(T=E-RESA
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Address: _ ___;1c,;:;.65.=M_Hl"-'R....ldge;;::a;:a..;;A..;;.:oa=d_ __
Title:
Aast. NOE Cert. Admn. / ET Level 111-QDA m_,..a..Vl=rg-ln~l=*--M....60=2__ Examination Date: _ _ ____:F:..:eb:::..:ru::IIIY::L-1.:.:la..,:;;20:..:1c,;:;.0_ _ __ nc=h=b....u...
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Telephone: _ _ ____;4::.:34-8~-=3:.:2;:;.;-3:.:7.::00~--- Expiration Oate: _ _ _--=F~a;:::b:;.::ru::.:::ary::L-1:..:4.,; ;.;201:;. . .:.,1_ _ __ AREVA NP Inc., an AREVA and S111Hn8 compuy NDE Personnel Certifications Section-5 . Page 1 of 1
O.J01i.h A -** AREVA BROWNS FERRY NUCLEAR U1 ROS RPV NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
SECTION 6 NOE EQUIPMENT C?ERTIFICATIONS Contained in this section are the certifications for the NOE equipment and the Calibration Standard drawings used to perform RPV Nozzle UT examinations at Browns Ferry Unit-1 during* U1 ROS outage. Below is a summarized list of the calibrated equipment including the ultrasonic calibration standards. CALI BRATED EQUIPMENT Calibration EQUIPMENT VH Number Due Date DIGITAL THERMOMETER VH-11834 04/05/2011 UT CALIBRATION STANDARDS BLOCK No. DESCRIPTION The material certification package is BF-18 Reactor Vessel Calibration Block maintained by the ISO Department at Browns Ferry Nuclear Station The material certification package is Reactor Vessel Head Calibration BF-19 maintained by the ISO Department at Block Browns Ferrv Nuclear Station NOE Equipment Certifications Section-6 Page 1 of 1
000119
- AREVA A
CERTIFICATE OF CALIBRATION Equipment Name: Digital Thermometer AREVA Cert No: 31984 Manufacturer: ColirParmer Model Number: 90225(Yellow) Manufacturer S/N: 45471 AREVA Control No: VH-11834
** LIMITED CALIBRATION .. Customer Serial#: VH-11834
*Calibration Date: 10/05/201 O Expiration Date: 04/05/2011 Vendor Cert No: NIA This Is to certify that the instrument listed above has been accurately calibrated in accordance with MIL..STD-45862A and/or ANSUNCSL 2540 using ARB/A and/or Original Equipment Manufacturer procedures.
Procedure used to perform callbratlon: 1204376A Rev1 Comments: Accuracy== +/- 1odeg F The following test equipment/standards were used to calibrate the Instrument listed above. Test equipment/standards are traceable to the National Institute of Standards and Technology. Calibration Expiration Test Instrument Model No. Control No. Manutacturer Date Date
... ~r..iipeiiiiiii.cariiat....ci:.s21**** .....*vi=i:a91T'............0MEGA...................oai2oi2o**i<i" ......ciuioi201*1 Certified By; Form Revision Date: 07/13/04 AREVA NP, Inc., an AREVA and Siemens company
- NDE Equipment Certifications Calibrated Equipment Section-6 Page 1 of2 1-
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000120 A AREVA TYPICAL FORM TEMPERATURE MEASURING/GENERATING EQUIPMENT DATA SHEET MANUFACTURER Cole-Panner / Jenco MODEL NUMBER 90225( YELLOW) AREVA CONTROL NUMBER VH- \ \<".J3Y. CALIBRATION DUE DATE 4:5-l\ SERIAL NUMBER _ __,4'-11.f-i~.....:J.....lr-_ CALIBRATION INTERVAL 6 Months CHECKPOINT Calibration Limits As Found As Left
+/- 10° F 75° f, "
II 200° F 400°F " a 600° F 800° F " LIMITED CALIBRATION : @° YES O NO DESCRIPTION:Accuracy = +/- 10° F PER OWNERS REQUEST ACCURACY DEVICE CALIBRATED TO: -----::+/-:;.:1=0°_.F_ _ _ _ _ _ _ _ _ __ SIN OF CALIBRATION EQUIPM,ENT USED: ___..V...,H._-=39__1...,1_ _ _ _ _ _ _ _ __ CALIBRATED BY:--{):--+-'--*-¥=-* -.---- DATE: (o* f-10 DATE: 06/05/97 TEMPERATURE MEASURING/GENERATING REV.: 1 EQUIPMENT CALIBRATION PROCEDURE DWG: 1204376A AREVA NP, Inc., an AREVA and Siemens company NDE Equipment Certifications Section-6 Page 2 of 2. Calibrated Equipment
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OJO -1t...'") .J*' A AREVA BROWNS FERRY NUCLEAR U1R08 RPV NOZZLE ULTRAS'oNIC EXAMINATIONS
- FINAL REPORT -
SECTION 7 ULTRASONIC TRANSDUCER CERTIFICATIONS Contained in this section are the certifications for the ultrasonic transducers used to perform the RPV Nozzle UT examinations at Browns Ferry Unit-1 for the U1 ROB outage. Below is a summarized list of the UT transducers. UT TRANSDUCER SERIAL NUMBER. Krautkramer, Benchmark 892-600, 2.25 MHZ, 1/2" x 1.0" OOX389 Krautkramer, Benchmark 892-600, 2.25 MHZ, 1/2" x 1.0" OOX1XF Krautkramer, Benchmark 892-600, 2.25 MHZ, 1/2" x 1.0" OOX386 Krautkramer, Benchmark 892""600, 2.25 MHZ, 1/2" x 1.0" 010VF3 Krautkramer, Benchmark 892-600, 2.25 MHZ, 1/2" x 1.0" 01C4NX Krautkramer, Benchmark 892-600, 2.25 MHZ, 1/2" x 1.0" 0111 PM Krautkramer, Benchmark 892""600, 2.25 MHZ, 1/2" x 1.0" OOX08N Krautkramer, Benchmark 892-600, 2.25 MHZ, 1/2" x 1.0" OOX388 Krautkramer, Benchmark 892-600, 2.25 MHZ, 1/2" x 1.0" 0111PK Krautkramer, Benchmark 842-600, 2.25 MHZ, 1/2" Round 016BT1 Krautkramer, Benchmark 842-600, 2.25 MHZ, 1/2" Round 014HBJ Krautkramer, Benchmark 842-600, 2.25 MHZ, 1/2" Round 01BT3D Krautkramer, Benchmark 842-600, 2.25 MHZ, 1/2" Round 01658M Krautkramer, Benchmark 842-600, 2.25 MHZ, 1/2" Round 01BT3P
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1PT e soo*d UT Transducer Certifications Section-7 Page 1 of 1
- Ultrasonic Systems Transducer Certificate of Conformity Compliant to ASTM E-1065 Guidelines 000127 Date:
Pronet Cede: Real'Tbne Serial Number: Desc:rlotloa: FASP-XDCRS . . -------*--- rest saup.:. **- *- **
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- 021-247w287, Rev B UT Transducer Certifications AgfaNDT.com Section-7 Page 1 of 1
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- DBNo.:S6 2 2 S GE /napectlon Tsabnalagiff 000128 Krautkramer Transducer Certificate of Conformity Compliant to ASTM E--1065 Guidelines Date: 10/17/2005 Product Code: 113-892-600 -. Real 'J:ime Serial Number: 01C4NX *-----*-+--*. **-............ ...!... .............
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% Bandwidth@-6dB: 100.0 % performed as designed and specified on the applic:able style of Krautkramcr instnunentlltion.
Inspector: JPT The IICCUlllC)' ofthe transdu110r described above has been confirmed by fiu:tocy standanl tat equipment and laboratoiy rofmmce standards traceable to the National Institute ofStandards and Technology. This mcility's Quality System is Rgistercd to ISO 900MOOO, and is compliant to MIL-STD-45662A end ANSI.INCSL ZS40-1-1994. GE Inspection Technologies, LP 50 Industrial Parle Rd. Lewistown, PA 17044 Tel.: 717.242.0327 Fax: 717.242.2606 GElnspection Techno/og;es.com 021-247-287, Rev D UT Transducer Certifications Section-7 Page 1 of 1
000129 G Krautknnner oeNo.:ss ~ 9 a Ultrasonic Systems Transducer Certificate of Conformity Compliant to ASTM E-1065 Guidelines Date: l/22fl004 113:.S92"'600 : . ::1!.. OlllPM /:(:!"::*. FABP-XDCRSWS~f** *::~Ll=:i.jriJ:::::-*i::::::: ::::::i::::::L::::r::~
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- -DBNo.:35288 Ultrasonic Systems 000130
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000132 e lltaatlvamer DB No.:85 ,8 9 4
- Ultrasonic Systems Tra'nsdueer Certificate of Conformity Compliant to ASTM E-106S Guidelines 1/2212004 FltBP-XDCR t
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~A).: -17.20 dB l'ldle Dllratlaa@-28dB: 6.48E-07 Sec Pak Prequeaey: 2.0BE-+-06 Hz '1111'UllmlmioT....._liltminthil~ .......
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- btt.p:f/www;ppspec,tlonteclmologies.coml
- 821-247-287, Rev B UT Transducer Certifications Section-7 Page 1 of 1
000133
- DB No.: 36148 Krautkramer Transducer Certiftcate of Conformity
- I Compliant to ASTM E-1065 Guidelines Date: 7/2112005 Product Code:
- 113-842-600 RealTbne Serial Number: 016BT1 100,0!mV/dlv : : i : 400.0 riSICIIY
Description:
FASP-XDCR SW8 2.25X.5BNC .... --1 .....J..... l.....J ______ ----., .L.....L....l. ...... L.. ___ :
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I I I I I I I I I I I I I I I I I I I I I Impedance: 100 .0 : : : : r : : r - I Wavefonn is Ilic fint Return Echo &om the indicab:d t;m'Jet.
- Spectrum I UTASIN:
UTA Cal Due Date: 0-Scope SN: MM00108 S/6/2006 B02206S 2 ~div .. : ...... ]......;..............~ ...... ;.... 7**0 ~div
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t I I o ' I , I I Software: FNT0040 Rev H I I I I I
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TcstData-SensltMty(Abs db): -14.60 dB Pulse Duratlon@-20dB: 7.36E-07 Sec Peak Frequency: 2.08B+o6 Hz The Ultiuonlc Transducer Hui In this document bal been Center Frequeney: 2.20B+o6 Hz porl'ormanco tes1l:d and meeu 1111 manufacturing IJIDCiftcatfonll. It
% Bandwidth@~B: 100.0 % performod 118 deaigned and specified on the appH=l>le style of Knwdcramcr lnllnlmaltatlon.
Inspector: BN The accuracy or tho 1nmaluoer dOICribed aboYD has boen confirmed by factory standard teat cquipmm1t and laboralDry n:f'mnco stamwdll traceable ID the National lmtltute or Standlnlll and Tc:chnolol)'. 1bit facility's Quality S)iBtcln is tqistmd ID JS<> 9001-2000, !llld is eompliant ID M1L-STD-4S662A end ANS1/NCSLZS40-l-1994. GE Inspection Technologies, LP 50 lndustrlsl Park Rd. Lewistown, PA 17044 Tel.: 717.242.0327 Fax: 717.242.2808 GElnspectionTechnotogies.com 021-247-287, Rev D UT Transducer Certifications Section-7 Page 1 of 1
00013(.t
- DBNo.:86 025 6E lm/>>Ctloa T ~
- Date:
Krautkramer Transducer Certificate of Conformity Compliaat to ASTM Ew1°'5 Guidelines 2/ll/200S Product Code: 113-842-600 Saia) N1tmber: 014ffBJ _.Descrip.: . *FAIIP-XDCR SWS 2.25X.58NC Enere,: lwapedance:
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000135
- DB No.: 36176 aE lnspBt:t/an Tschnolaglu Krautkramer Transducer Certificate of Conformity Compliant to ASTM E-1065 Guidelines Date: 8/23/2005 Product Code: 113-842-600 Real Time Serial Number: OIBT3D 100.0imVtdlv
______ . . . . ___ ......... ---.,1. ! ------*!-*--*-- --. --.....: ---.. --...... i ----*400.0 ristdlv. I I I I I f I f I FABP-XDCR SWS 2.25X.5BNC
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t I I I 1 I I I r .,- I I I f 1 I I I I Wavefonn is the first Return Echo from the indicated target. Spectrum UTA SIN: MM00113 2 dB1dlv .. J ..... L. ... L.. .......... L .*.* L. ~111.0 Kltzldly UTA Cal Due Date: 5/6/2006 . . . . . . ..;.......... .::--*** .. ~.... ... . -......... .--* ... ;. . . --*-{----*--i'-------i------- 1 I I f I I I I I I I I I I I I
<>-scope SN: BO 10804 . . . . . !. ...J. ........ L........i...............J........1. . . . . . .1.........L.........
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- I I I I I I I I I TestData-Senaftlvlty(Abs db): -14.00 dB Pulse Duratioa@-20dB: 7.75E-<)7 Sec Peak Frequency: 2.08E+06 Hz The Ultrasonic Transducer listed in this docum~t has been Center Frequency: 2.14B+o6 Hz performance tested and meets all manufacturing specifications. It
- o/o Bandwldth@-6dB: 97.0 % performed as designed and speciticd on the applicable style of Kreutkrwncr instrumentation. '
Inspect~r: JPT The accuracy of !he transducer described above has been confirmed by factoiy standard test equipment and laboratoiy reference standards traceable 10 the National Institute of Standards and Teohnolo8)', This facllily's Quality SystcJII is registered to ISO 9001-2000, and is compliant to MIL-STD-45662A end ANSI/NCSL Z540* l*l 994. GE Inspection Technologies, LP 50 Industrial Parle Rd. Lewistown, PA 17044 Tel.: 717.242.0327 Fax: 717.242.2606 GElnspectionTechnologies.com 021-247-287, Rev D UT Transducer Certifications Section-7 Page 1 of 1
J 000136
- DB No.: 36149 GE /nsp,ctlon Tat:hnologlu Krautkramer Transducer Certificate of Conformity Compliant to ASTM :&-106S Guidelines Date: 7/lfJ.005 Product Code: 113-842-600 Real Time Serial Number: 01658M
Description:
FABP-XDCR SWS 2~X.5BNC TestSetup- I I I I I I I I I I t t I I I
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TcstData-Sensitlvity(Abs db): -IS.60. dB Pulse Duntlon@-,20dB: 7.44:&-07 Sec Peak Fl'equency: 2.23E+06 Hz
'l'he Ultnisonic. Transducer listed in this document has been Center Frequency: 2.32B+o6 Hz performance tested 111d meots HII manuficlllring specifications; It 11/o Bandwidtb@-6dB: 89.0 o/o performad u designed 111111 specified on the applicable style of Krautkramer illltrumcntation.
Inspector: JPT Tho accuracy of the uansduccr describad above has boon collfhmed by filclory standard test equipmmit and labomlory rmerencc standards traeeablc to the National lnstilllte ofStandlll'ds and Technolo&Y, This tacility's Quality System is registemf to ISO 9001-2000, and is compliant to Mn,.SID-4S662Aand ANSVNCSLZ540-l-1994. GE Inspection* Technologies, LP 50 Industrial Park Rd. Lewistown, PA 17044 Tel.: 717.242.0327
- OU.247-287, Rev D UT Transducer Certifications Fax: 717:242.2606 GE/nspectlon Technologies.com.
Section-? Page 1 of 1
O(U'\)1~.).7
- DB No.: 361~;u - ', I GE Inspection Tet:hnologla Krautkramer Transducer Certificate of Conformity Compliant to ASTM E-1065 Guidelines Date: 8/23/2005 Product Code: 113-842-600 Serial Number: 01BT3P
Description:
FABP-XDCR SWS 2.25X.5BNC TestSetup- I I I I I I I I I I I I I I I I I I I I I I I I
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<>-scope SN: B010804 0-scope Cal Due Date: 10/31/2005 I I I I I I I I
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Software: FNT0040 Rev H ----* *------~-....................................................................................... I I I I t I I I I I I I I I I t I I I I I I I I Test Data-* Sensitlvlty(Abs db): *14.00 dB Pulse' Duratlon@-10dB: 7.52B-07 Sec Peak Frequency: 2.08E+o6 Hz The Ultrasonic Transducer listed in this document has been Center Frequency: 2.20E+06 Hz performance tested and meets all manu~eturins specifications. It
% Bandwkltb@-6dB: 100.0 % pcdonncd es designed and specified on tho applicable style of Krautkranu:.r instrumentation.
Inspector: JPT The accuracy of the lrllnsd11cer described above has been* confirmed by factory standard test equipment and laboratory refcmncc standar~ traceable to the National Institute of Standards and Technology. This facility's Quality System is registered to ISO 9001-2000, and is compliant to MIL-STD-45662A and ANSJ/NCSL ZS40-l-1994. GE Inspection Technologies, LP 50 Industrial Park Rd.
- Lewistown, PA 17044 Tel.: 717.242.0327 Fax: 717.242.2606 GElnspectionTechnologies.com 021~247-287, Rev D UT Transducer Certifications Section-7 Page 1 of 1
000138 DB No.: 36398 Probe Department R6ntgen Technische Dienst bv * ., Telephonenumbar +31102088235 Delftweg 144 Phone +3110 2088208 Fax +3110 4158022 P.0.Box 10065 Fax +31 10 4158022
- I E-mail Pro rtd.nl NL-3004 AB Rotterdam E-mall rtd rtd.nl Equipment setting* Ultimo 2000 V2.5 Probe RTD OS.755 Pulser voltage : 200 V HP FIiter Long.Wave Squarewave width : 225 ns BP FIiter 60"TRL2-Aust P.R.F. : 2000 Hz LP FIiter 2(24x42)Y.d..
Pulser damping : 50 Ohm Receiver 50 Terminated SA 3° FD-2,70" Cabla: 2 mater coax RO 174/U 50 Ohm ADC:Sonlc ~8100 100 MHz Schematic test setup j::;:jL--j Hou*lng: Frequency data Gain Block no. 16,5dB 51 Aust _l BesmPlot data GalnT GalnR 8,5d8 BdB LxWxH Style Connector 80 X 80 X 35nm Mechanised Lerno-OD I Radius R 100 nvn Block no. 51 Aust Index point IP 27mm
--5750 m's Long , Wedge delay WC 40mm -3150 m's Trans HF IMAGE SPECTRUM (FFT)
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no, f'l " ') 9" V *V .l. t.)
- A AREVA BROWNS FERRY NUCLEAR U1 ROS RPV NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
SECTION 8 CONSUMABLE MATERIAL CERTIFICATIONS Contained in this section are the certifications for the consumable materials used to. perform RPV Nozzle UT examinations at Browns Ferry Unit~1 for the U1 ROB outage. Below is a summarized list of consumable materials. CONSUMABLE MATERIAL MANUFACTURER BATCH NUMBER ULTRAGEL II, UT COUPLANT SONOTECH 09325
- Consumable Material Certifications Section-8 Page 1 of 1
Certified test Report LASORA70RY SIIOOl-09-11-33153-1
'""--'I--' TESTING INC.
2331 Topaz Drive, Haffleld, PA 19440 Phone: 800-218-8095
- Fax: 800-219-0096 SOLD IQ fHIPIP Sonotach, Incorporated Sonotech, lncorparat9d 774 Marine Drive 774 Marine Dlfvt BelUngham, WA 98226 Belfngt,am, WA G8226 ATIN: Judy Foley CUSTQNIR p,o, CERDEICAJION QATE SH1p\ftA 110809 11/13'2009 EMAIL AND MAIL DEfGBlf'DQN Qmntlty: 1 Ctrtlflcallon for. 093-U
. Cowdng: .Ultragel ll,-09325, SOnotraae 40-09343, Sonotna 30-09342, Sonotraca 20-09341 Tntlllltllocls: ASTM 08081 ASTM 0129, ASTM D512, ASTh1 D-1179 The 1ubmlttad sample was analyzed In lccardlnce with Customer'a lnltructlans with the following reaulta:
,J e
§IENINI ACTUAL Total Fluortde < 1.ppm Chlorlde+Bromlde+lodlde &.ppm Total SUifur 30.ppm Total Halogens 9.ppm Pl'OCeduretlMethoda: 88-WC-1, Rav. 1, Anllylla by Clualcal Wet Chemistry and MAS-ICP, Rev. 7, Analysla of Metals
& Thetr Alloys by ICP The NMCeS perfannad above were dOM In *cc:onfanoe with LTr* Qudty Syam Program Mam.111-RMlan 18 cllltld 7127/07 "1d ISOIIEC 17026, TheH resuta relate only to the ltemt tMled and 1H1 report lhlll not be IIPRldumd. acept In fl.ti, Wllhouttllo written approval of Labon1laty T.ung, Inc. LT.I. ii aocndlllld by PRl to IS01702& and by Nedclp for NOT and Matef1III Tealtlg for lhe tat melhoda 111d tpeolflc savlcee II lllled In Iha Scopes of AccrtclMatlot. llVllable at www.lltlteltlng.com and ww.eAudllNet.com. The l"IIC.llts llPOrted on this tat repart l'IPRIStri the actual lllllbulat ~ the rndarial tated and Indicate fl.lR complllne with all appllcablt Sf)ICiflca1fon and conbact 'nlqUnmentl, MERCURY CONTAIIINATION: ~ t h e ~ and lnspeotlor,. lhe produc:t Sherri L. Schelfale did not oome in c:INcl contact wllh mercury or any of Ill ODlllpOUnda nor with QA Speclallt 1ny mercury containing devloll 1mployfno
- llnale boundary of contalrwMnt.
~ . l q ~.....
Author1zed Slgnatura e
- UT Couplant Ultragel-11 Page 1 of1 Section-a
0D014i A AREVA BROWNS FERRY NUCLEAR U1 ROS RPV NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
nm SECTION 9 ULTRASONIC SCOPE LINEARITY DATA This section contains instrument control linearity sheets for each ultrasonic instrument selected for use during the performance of the RPV Nozzle UT examinations at Browns Ferry Unit-1 for the U1 ROB outage. Below is a summarized list of the UT instruments and dates for which the linearity's were performed. UT INSTRUMENT. SERIAL NUMBER DATES Krautkramer USN 58L SW 01C3M3 10/16/10 (Initial LDS-001) 11/03/10 (Final LDS-003) Krautkramer USN 58L SW 01C3M4 10/16/10 (Initial LDS-002) 11/03/10 (Final LDS-004) -- UT Scope Linearity Data Section-9 Page 1 of 1
000142 A Ultrasonic Instrument Linearity Data Sheet Instrument Manufacture: Krautkramer Model: USN 58L SW Serial Number: 01C3M3 Back Reflections 1 2 ) 3 .4 5 6 7 8 9 10 Position 1 2 3 4 5 6 7 8 9 10 Acceptance Limit 1.8 2.8 3.8 4.8 5.8 6.8 7.8 8.8 1.0 to to to to to to to to 10 (::1::2%) 2.2 3.2* 4.2 5.2 6.2 7.2 8.2 9.2 High(% FSH) 100 90 80 70 60 50 40 30 20 Low(% FSH) 50 45 40 35 30 25 20 15 10 45 40 35 30 25 20 15 10 5 Acceptance Limit to to to to to to to to to (:5%) 55 50 45 40 35 30 25 20 15 Amplitude 80% FSH 80%FS_H 40%FSH 20%FSH dB Change -6 -12 +6 +12 Readings 40 20 80 80
- Acceptance Limit 32 to48 16to 24 64 to 96 64to96 Amplitude 80% FSH 80%FSH 40% FSH 20% FSH dB Change -6 -12 +6 +12 Readings 40 20 80 80 Acceptance Limit 32 to 48 16 to 24 -64to96 64to 96 Level: II Date: 10/16/10 Level: Ill Date: 10/25/1 O Date: 11/,~ JD Page 1 of 1
A Ultrasonic Instrument Linearity Data Sheet Instrument Manufacture: Krautkramer Back Reflections 1 2 3 4 5 6 7 8 9. 10 Position 1 2 3 4 5 6 7 8 9 10 Acceptance Limit 1.8 2.8 3.8 4.8 5.8 6.8 7.8 8.8 1.0 to to to to to to to to 10 (:1:2%) 2.2 3.2 4.2 5.2 6.2 7.2 8.2 9.2 High(% FSH) 100 90 80 70 60 50 40 30 20 Low(% FSH) 50 -'45 40 35 30 25 20 15 10 45 40 35 30 25 20 15 10 5 Acceptance Limit to to to to to to to to to (:1:5%) 55 50 45 40 35 30 25 20 15 Amplitude 80% FSH 80% FSH 40%FSH 20% FSH dB Change -6 -12 +6 +12 Readings 40 20 80 80 Acceptance Limit 32to48 16 to 24 64to 96 64to 96 Amplitude 80% FSH 80%FSH 40%FSH 20% FSH dB Change -6 -12 +6 +12 Readings 40 20 80 80 Acceptance Limit 32 to48 16 to 24 64 to 96 64 to 96 Level: II Date: 10/16/10 Level: Ill Date: 10/25/1 O Date: 11/12. 'JO Page 1 of 1
A Ultrasonic Instrument Linearity Data Sheet Linearit Procedure: 54-ISl-135-08 Olnitial Olntermediate Final Date: 11/03/10 Instrument Manufacture: Krautkramer Model: USN 5BL SW Serial Number: 01 C3M3 Back Reflections 1 2 3 4 5 6 7 8 9 10 Position 1 2 3 4 5 6 7 8 9 10 Acceptance Limit 1.8 2.8 3.8 4.8 5.8 6.8 7.8 8.8 (:U%) 1.0 to to to to to to to . to 10 2.2 3.2 4.2 5.2 6.2 7.2 8.2 9.2 High(% FSH) 100 90 80 70 60 50 40 30 20 Low(% FSH) 50 45 40 35 30 25 20 15 10 Acceptance Limit 45 40 35 30 25 20 15 10 5 to to to to to to to to to (:l:5o/o) . 30 55 50 45 40 35 25 20 15 Amplitude 80%FSH 80%FSH 40%FSH 20% FSH dB Change -6 -12 +6 +12 Readings 40 20 80 80 Acceptance Limit 32to48 16 to 24 64to 96 64 to 96 Amplitude 80% FSH -80% FSH 40% FSH 20%FSH dB Change -6 -12 +6 +12 Readings 40 20 80 80 Acceptance Limit 32 to48 16 to 24 64to 96 64to 96 Level: II Date: 11/03/1 o Level: Ill Date: 11/03/10 Date: ///IL /Ju Page 1 of 1
000145 A Ultrasonic Instrument Linearity Data Sheet Linearit Procedure: 54-ISl-135-08 Instrument Manufacture: Krautkramer Model: USN 58L SW Serial Number: 01 C3M4 Back Reflections 1 2 3 4 5 6 7 8 9, 10 Position 1 2 3 4 5 6 7 8 9 10 Acceptance Limit 1.8 2.8 3.8 4.8 5.8 6.8 7.8 8.8 (:1:2%) 1.0 to to to to tQ to to to 10 2.2 3.2 4.2 5.2 6.2 7.2 8.2 9.2 High(% FSH) 100 90 80 70 60 50 40 30 20 Low(% FSH) 50 45 40 35 30 25 20 15 10 Acceptance Limit 45 40 35 30 25 20 15 10 5 to to to to to to to to to (:1:5%) 55 50 45 40 35 30 25 20 15 Amplitude 80%FSH 80% FSH 40%FSH 20% FSH. dB Change -6 -12 +6 +12 Readings 40 20 80 80 Accep~ance Limit 32 to48 16 to 24 64to 96 64to 96 Amplitude 80% FSH 80% FSH 40% FSH 20% FSH dB Change -6 -12 +6 +12 Readings 40 . 20 80 80 Acceptance Limit 32 to48 16 to 24 64to 96 64to96 Level: II Date: 11/03/10 Level: Ill Date: 11/03/10 Date: 11/1~ /0 Page 1
- of 1
00014*6 A
- AREVA BROWNS FERRY NUCLEAR U1R08 RPV NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
SECTION 10 N1A NOZZLE-TO-VESSEL WELD EXAMINATION DATA This section contains RPV N1A Nozzle-To-Vessel Weld UT examination data *
- N1A Nozzle-To-Vessel Weld UT Exam Data Section-10 Page 1 of 1
Report No.: 1-ANP-N1A A Ultrasonic Examination Summary Sheet Component ID: N1A-NV REVA
Description:
Nozzle to Vessel Weld TVA B-0 System: RPV (N1A) Site: BFN Unit: 1 Code Item: B3.90 Material: CS (Clad) Outage: U1R08 Code Class: 1 Work Document: 1-Sl-4.6.G ISO/ Drawing(s): 122860 & SK-81017 EPRI Model No.: IR-2007-266 Procedure Number Procedure Revision SDCN Procedure Title POI Generic Procedure For The Manual Ultrasonic N-UT-78 with 0005 N/A Examination of Reactor Pressure Vessel Welds PDI-PDI-UT-6, Rev G UT-6 Manual Ultrasonic Examination of BWR Reactor 54-ISl-850 007 N/A Vessel Nozzle Inner Radius Regions and Nozzle to Shell Welds inner 15% Calibration Exam Data Indication Data Indication Coverage Exam Results Sheets Sheets Sheets Plot Sheets Worksheet CS-01 EDS-01 NA NA CWS-01 X No Recordable Indications CS-02 CS-03 CS-04 Summary: Manual ultrasonic examinations were performed on the referenced weld during U1 ROS. ccordance with UT Procedure N-UT-78, Rev 0005, with PDI-UT-6, Rev G, 60° Longitudinal wave examinations were performed the vessel surface in both the radial and circumferential scan directions. In accordance with UT Procedure 54-ISl-850-007 and the referenced EPRI model the following examinations were performed. N1 Nozzle Modelin!, Parameters N1 Calibration Parameters Probe I Probe Skew Scan Surface Reflector I Sweep I Metal Path 43° I +/- 106° Blend ID Notch I 4.0 I 8.4" 27% coverage of the required examination volume was obtained. This ultrasonic examination was performed in accordance with the criteria of 10CFR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 10CFR 50.55a (b) (2) (XV) (K) was achieved to the maximum extent possible. This examination was performed using the alternative examination volume defined in Code Case N-613-1 which reduces the area to be examined per IWB-2500-7 (a) and (b) to the weld plus a 1h" on each side. This examination satisfies the requirements of ASME Sec. XI 2001 Edition with 2003 Addenda for Appendix VIII, Category B-D, for item number B3.90, figure number IWB 2500-7(a) exam volume, and was performed using ASME Sec XI, Appendix VIII qualified personnel, procedures, and equipment as amended by the Final Rule. Prepared By: Simon Crothers AREVA Review: Dan Langenfeld Customer: n_. ANII: Page 1 of 9
A Manual UT Calibration Data Sheet 000148 TVA Procedure: N-UT-78 Report No: 1-ANP-N1A Site: BFN Unit: 1 Revision: 0005 Cal. Sheet No: CS-01 Manufacturer: Krautkramer Manufacturer: RTD Cal. Block ID: BF-18 Model: USN 58LSW Model: TRL2-Aust Material: CS (Clad) Serial No.: 01C3M3 Serial No: 06-755 Reflector: -:'4TSDH Range: 8.0" Norn.Angle: so* Reflector Depth: 1.50" Probe Delay: 14.0519 µS Meas. Angle: so* UT Sweep Position: 3.8 Velocity: 0.2310 in/µS Frequency: 2.0 MHz Gain: 53.0dB Display Delay: 0.0 µS No. Elements: 2 Amplitude: 80% FSH Energy: NA Size: 2(24 x 42) Y.a Temperature: 73* Damping: soon Shape: Rect. Therm. Serial No.: YH-11834 Frequency: 2-25 MHz Configuration: D-SBS Couplant Type: Ultragel II Rectify: Full Wave Mode: Long. Couplant Batch No.: 09325 J Dual: On Focus: FD - 2.70" Verification Block ID: Rompas 6571 Reject: 0% Squint Angle: 3* Verification Reflector(s): 2"Rad NA PRF Mode: Auto High Contour: Flat Verification Sweep: 2.5 NA Display Start: IP Orientation: Axial Verification Gain(dB): 46.0 NA Pulser Type: Square Exit Point: 1.1* Verification Amplitude: 80% NA Pulse Width: 250 ns Skew Angle: NA Voltage: 450 Cable Type: RG-174 Initial: 10/30/10 0830 Filter: Full Wave Cable Length: 24' Verify: 10/30/10 0910 Int Connectors: 1 Verify: NA NA Final: 10/30/10 1315 Notes: Zone: 1 Examiner: NA NA NA Dan Langenfeld Ill 10/31/10 2 of 9
A Manual. UT Calibration Data Sheet 00014
- TVA Procedure: N-UT-78 Report No: 1-ANP-N1A Site: BFN Unit: 1 Revision: 0005 Cal. Sheet No: CS-02 Manufacturer: Krautkramer Manufacturer: RTD Cal. Block ID: BF-18 Model: USN58LSW Model: TRL2-Aust Material: CS (Clad)
Serial No.: 01C3M3 Serial No: 06-755 Reflector: ID Notch Range: 20.0" Norn.Angle: 60° Reflector Depth: 6.125" Probe Delay: 14.0519 µS Meas. Angle: 60° UT Sweep Position: 6.1 Velocity: 0.2310 inlµS Frequency: 2.0 MHz Gain: 64.0 dB Display Delay: 0.0 µS No. Elements: 2 Amplitude: 80% FSH Energy: NA Size: 2(24x42) Yc:t Temperature: 73* Damping: 5000 Shape: Rect. Therm. Serial No.: VH-11834 Frequency: 2-25 MHz Configuration: 0-SBS Couplant Type: Ultragel II Rectify: Full Wave Mode: Long Couplant Batch No.: 09325 J Dual: On Focus: FD-2.70" Verification Block ID: Rompas 6571 Reject: 0% Squint Angle: 3* Verification Reflector(s): 2"Rad NA PRF Mode: Auto High Contour: Flat Verification Sweep: 1.0 NA Display Start: IP Orientation: Axial Verification Gain(dB): 46.0 NA Pulser Type: Square Exit Point: 1.1", Verification Amplitude: 80% NA Pulse Width: 250ns Skew Angle: NA Voltage: 450 Cable Type: RG-174 Initial: 10/30/10 0833 Filter: Full Wave Cable Length: 24' Verify: 10/30/10 1010 Int. Connectors: Verify: NA NA Final: 10/30/10 1318 Notes: Zone:2 Examiner: NA NA NA Dan Langenfeld Ill 10/31/10 Page 3 of 9
A Manual UT Calibration Data Sheet 000150 TVA Procedure: 54-ISl-850 Report No: 1-ANP-N 1A Site: BFN Unit: 1 Revision: 007 Cal. Sheet No: CS-04 Manufacturer: Krautkramer Manuf~cturer: KBA Cal. Block ID: BF-18 Model: USN 58LSW Model: 892-600 Material: CS (Clad) Serial No.: 01C3M3 Serial No: OOX1XF Reflector: ID Notch Range: 21.0" Nom.Angle: 43° Reflector Depth: 6.125" Probe Delay: 19.0922 µS Meas. Angle: 43° UT Sweep Position: 4.0 Velocity: 0.1270 in/µS Frequency: 2.25 MHz
- Gain: 41.0 dB Display Delay: 0.0 µS No. Elements: 1 Amplitude: 80% FSH Energy: NA Size: 0.5" X 1.0" Temperature: 73° Damping: 500 0 Shape: Rect. Therm. Serial No.: VH-11834 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325J Dual: Off Focus: NA Verification Block ID: Rompas 6571 Reject: 0% Squint Angle: NA Verification Reflector(s): 2" Rad 5" Rad PRF Mode: Auto High Contour: 5.75" Verification Sweep: 1.0 2.4 Display Start: IP Orientation: Axial Verification Gain(dB): 16.0 16.0 Pulser Type: Square Exit Point: 0.85" Verification Amplitude: 80% 25%
Pulse Width: 230 ns Skew Angle: -106° Voltage: 450 Cable Type: RG-174 Initial: 10/30/10 0840 Filter: NA Cable Length: 24' Verify: 10/30/10 1145 Int. Connectors: 1 Verify: NA NA Final: 10/30/10 1323 Notes: Min MP: 7.08"
- Max MP: 16.94" Examiner: NA NA NA Dan Langenfeld Ill 10/31/10 Page 5 of 9
Report No.: 1-ANP-N1A UT Examination Data Sheet Examination Data Sheet No.: EDS-01 CS-01 CS-04 AREVA RPV Nozzle to Vessel Welds Calibration Sheet No's.: CS-02 CS-03 Customer: TVA Site: BFN Unit: 1 Outage: U1 ROB 54-ISl-850, Rev 007 1 Configuration: Nz to Vessel Nom. Diameter: 28" PDI Generic Procedure For The Manual Ultrasonic Material: CS (Clad) Nom. Thickness: 6.125" Examination of Reactor Pressure Vessel Welds / Procedure
Title:
Manual Ultrasonic Examination of BWR Reactor Vessel Nozzle Inner Radius Regions and Nozzle to Scan Surface: OD Weld Width: 4.97n Shell Welds inner 15% Scan Gain Scan Recordable Angle/Mode Skew Cal Sheet No. Indication Data Sheet No. Examiner Initials dB Limitation Indications 43° I Shear +106° CS-03 '51.0 No No NA NMB 43° I Shear -106° CS-04 51.0 No No NA NMB n t ~ , ~ ~ ~~1;~1.:-~~~r~rt~i~1~~rrf~~3;:n:rx;12I1t:r1~1:t~~;~1t~::1~~irt.i.~r1rffJl1t!;i;.~ ~ = ~~ Beam Direction Cal Sheet Scan Gain Scan Recordable Indication Examiner Angle/Mode Zone Radial Circ No. (dB) Limitation Indications Data Sheet No. Initials NA NMB @ 60° I Rl 1 X CS-01 67.0 Yes No NA NMB e::5 60° I RL 60° I RL 1 2 X X CS-01 CS-02 67.0 78.0 Yes Yes No No NA NMB ei
~~
60° I RL 2 X CS-02 78.0 Yes No NA NMB ~ Comments: See attached documentation of scan limitations and coverage. ~; ~"'-ar.-llrP'*J,"!YS;'.'.~"""""*"'i!t,*='{l;iffil!f~~~=---~=""-""s;-=:W-~a""~-";~'"~~-"~""'~~-~ ~~7:t&f:}if~ ~~5,...~'f:~~
* ~ T i.~~-z~:.::ri~.fr~~ -n~~~~~t.~1:7:.Jj~;:;-r; Z~:!;;~4:..\~~fil~~~ ~'m""~ ~~
~i!IP~~J.fS.ti~
JP? ~~ .. ~~~ ti -~t)if?, ~~~~~~-t:2 :*!; J 1?.~-l'i'~~~~ ~~-:=:--.:,,i..:..,,-~~"§~":l~~~~~. _,$_\:} ~~~ *-11
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'Examiner: Nathan Bauman 11 10/30/10 Examiner: NA NA NA NA AREVA Reviewer: Dan Langenfeld Ill 10/31/10 Page 6 of 9
RPV NZ to Vessel Report Number: 1-ANP-N1A Coverage Work Sheet - AREVA Coverage Work Sheet No.: CWS-01 Radial scans were performed with a proc~dure qualified for the examination of vessel shell welds (N-UT-78, Rev 0005, with POI-UT-6, Rev G). Coverage was limited due to the nozzle configuration. In the circumferential scan direction the outer 85%-t is examined with the same vessel procedure as above and coverage was also limited due to nozzle configuration. To achieve additional coverage in the circumferential scan direction, a second examination is performed with procedure (54-ISl-850, Rev 007). This procedure has been demonstrated for detection of flaws in the inner 15%-t only. The techniques were performed in accordance with the parameters identified in EPRI modeling report IR-2007-266. Radial Exam Clrc Exam (Lower 15% Resulting% Resulting% Resulting% s Inches De rees Covera e Inches Covera e Inches De rees Covera Exam Volume: 99.33 360 100% 89.27 360 85% 10.06 360 15% Area Examined: 36.14 360 36.38% 2.74 360 ,3.07% 10.06 360 100% Area Examined (Limitation 1): Area Examined (Limitation 2): Area Examined (Limitation 3}: Totals: 36.38% 3.07% 100% Ad*ustment: 100% X 36.38% 36.38% 85%x3.07% 2.61% 15% X 100% 15% Radial Total: 36.38% CircTotal: 17.61% Total Coverage (Ax + Clrc) / 2: 27% Scanning was performed to the maximum extent possible. The total coverage achieved for scans performed in accordance with procedure N-UT-78, Rev 0005, with PDI-UT-6, Rev G, is a conservative estimate derived from the physical limitation caused by the nozzle configuration at the vertical sections of the nozzle and does not include additional volume obtained at the horizontal sections of the nozzle. See coverage diagrams for further information. Examiner: Nathan Bauman ~,.,-c_ \___ 10/30/10 Examiner: NA NA NA NA ~f AREVA Reviewer: Dan Langenfeld 10/31/10 0 Page 7 of 9 d
Report Number: 1-ANP-N1A RPV NZ to Vessel Coverage Diagram AREVA Coverage Diagram No.: CD-01 Radial Sca_n Coverage Diagram D ---------QL C I
, I
,, I
, ,' I I
, I I
,, I
,, I
,, I AJ = 10.4" Exam Area "-- I
, ,' I AH= 6.45"
* (ADLEH) = JAJEH) + (DLJK) + (BCKB) - (BCMB) ,'
* (10.4 X 6.45} + (2.9 X 7.5) + (7 X 7)/2 - (14) = 99.33 in2 ,, I l DL = 2.9"
, ,' I LJ = 7.5"
,, I Examined ,, 1 BK= 7.0"
* (ANEH) = 10.4(6.45 + 0.5)/2 = 36.14 in 2 , ,' l KC= 7.0"
, ,' I
, I AB= 0.5" Cale , ,, I
- 36.14 / 99.33 = 36. 38% ,' I FE= 0.5"
,, l I NE= 0.5"
, ,, I I
. I
,, I 1 I I A B / l I
------, ' QI K I OJ I
I I
I 1
I I 60° RL Radial Coverage l I
I I
I I Scale: 40% I I
' ' ., I I
I I Weld Configuration taken from Drawing: 122860 ' I I
& EPRI Model IR-2007-266 ' :-,, I I UT Measured Thickness= 6.45" (including clad)
.,, I t I I
I
- Nozzle 0
I I I Page 8 of 9 0 N VJ Shell H G F E
Report Number: 1-ANP-N1A RPV NZ to Vessel Coverage Diagram AREVA Coverage Diagram No.: CD-02 Circ Scan Coverage Diagram C I
, ,, I
, ,, I
, I
, ,, I
,, I I
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, ,' I
,, I
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,, I A 1B .,,, I I I
~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ - - C l , , m l - - - = ~ - - - - - -' , 0 I OJ
' K I III 60° RL Circ Coverage of upper 85%
Examined 2.74 in2 of 89.27 in2 = 3.07% I . I I I I I
' I
', I
' I 0
' I C)
', I 43° Shear Circ Coverage of inner 15% 0
- Examined 10.06 in2 of 10.06 in 2 = 100%
' I ......
' '\, I u,
- . I
,,.,,.:..c::.-..,
i... Nozzle Scale:40% J I ' I ' Page 9 of 9 Shell H G F E
A Manual UT Calibration Data Sheet OGO l:5 5 TVA Procedure: 54-ISl-850 Report No: 1-ANP-N1A Site: BFN Unit: 1 Revision: 007 Cal. Sheet No: CS-03 Manufacturer: Krautkramer Manufacturer: KBA Cal. Block ID: BF-18 Model: USN 58LSW Model: 892-600 Material: CS (Clad) Serial No.: 01C3M3 Serial No: OOX3B9 Reflector: ID Notch Range: 21.0" Norn.Angle: 43° Reflector Depth: 6.125" Probe Delay: 19.0922 µS Meas. Angle: 43° UT Sweep Position: 4.0 Velocity: 0.1270 in/µS Frequency: 2.25 MHz Gain: 42.0dB Display Delay: 0.0 µS No. Elements: 1 Amplitude: 80% FSH Energy: NA Size: 0.5" X 1.0" Temperature: 73° Damping: 500(2 Shape: Rect. Thenn. Serial No.: VH-11834 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325 J Dual: Off Focus: NA Verification Block ID: Rompas 6571 Reject: 0% Squint Angle: NA Verification Reflector(s): 2" Rad 5" Rad PRF Mode: Auto High Contour: 5.75" Verification Sweep: 1.0 2.4 Display Start: IP Orientation: Axial Verification Gain(dB): 16.0 16.0 Pulser Type: Square Exit Point: 0.85" Verification Amplitude: 80% 25% Pulse Width: 230 ns Skew Angle: +1oe* Voltage: 450 Cable Type: RG-174 Initial: 10/30/10 0837 Filter: NA Cable Length: 24' Verify: 10/30/10 1115 Int. Connectors: 1 Verify: NA NA Final: 10/30/10 1320 Notes: Min MP: 7.08" Max MP: 16.94" Examiner: NA NA NA AREVA Reviewer:
- Dan Langenfeld Ill 10/31/10 Page 4 of 9
VE-12-054, N1 B-NV CNL-18-080
0002.00 Ultrasonic Examination BFN / 1 Procedure: N-UT-78 Outage No.: U1 RF09 Summary No.: 00171-ISI-BFN1 Procedure Rev.: 5 Report No.: VE-12-054 Workscope: ISi Work Order No.: 1-Sl-4.6.G Page: 1 of 1 Code: Section XI 2001 Ed/2003 Add Cat./ltem: B-D/B3.90 Location: Reactor/Drywell Drawing No.: 1-CHM-0992-C-01
Description:
NOZ- SHL System ID: 329 - Reactor Pressure Vessel Component ID: N1 B-NV Size/Length: 28/ Thickness/Diameter: 6.6/ 28 Limitations: 25.27% COVERAGE ATTAINED Comments: Reference UT data sheets attached
,Results: Accept~ Reject i=J Info :*-;
Percent Of Coverage Obtained > 90%: 25.27% Reviewed Previous Data: yes Examiner Level Signature Date Reviewer Signature Date Level Signature Date Site Review Signature Date her Level Signature Date ANII Review Signature Date
000201 v~ -¢SL-f A e AREVA BROWNS FERRY NUCLEAR U1 R9 REACTOR VESSEL NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
SECTION 10 N1 B NOZZLE-TO-VESSEL WELD EXAMINATION DATA This section contains Reactor Vessel N1B Nozzle-To-Vessel Weld UT examination data. Page 199 of 347
OOOZO.Z VE @ st.f Report No.: A Ultrasonic Examination Summary Sheet Component ID: 1-1VA-N1B-NV N1B-NV AREVA
Description:
RPV Noz:z:le to Shell Weld Code Customer: lVA 8-D System: 329 {N18} Category: Site: BFN Unit: J 1 Code Item: B3.90 Material: CS {Clad) Outage: U1R9 Code Class: 1 Work Document: 112507899 ISO I Drawing(s): 122860 E-8 EPRI Model No.: IR-2007-266 Procedure Number Procedure Revision SDCN Procedure Title POI Generic Pro.cedure for the Manual Ultrasonic N-UT-78 0005 NIA Examination of Reactor Pressure Vessel Welds POI -UT-6 Manual Ultrasonic Examination of BWR Reactor 54-ISl-850 007 NIA Vessel Nozzle Inner Radius Regions and Nozzle to Shell Welds {inner 15%) Calibration Exarri Data Indication Data Indication Coverage Coverage Exam Results Sheets Sheets Sheets Plot Sheets Worksheet Data Sheet CS-01 CS-04 EDS-01 NIA NIA CWS-01 CDS-01 No Recordable Indications CS-02 EDS-02 CDS-02 CS-03 Summary: Manual ultrasonic examinations were perfonned on the referenced weld during U1 R9. In accordance with UT Procedure N-UT-78 Rev. 0005. 60" Longitudinal wave examinations were perfonned from the vessel surtace in both the radial and circumferential scan directions. In accordance with UT Procedure 54-ISl-850-007 and the referenced EPRI model the following examinations were performed, Recirculation Outlet (N1 B Nozzle Modeling Parameters Probe I Probe Skew I Scan Surface 43° Shear I +/-106 I Blend 25.27% coverage of the required examination volume was obtained. This ultrasonic examination was performed in accordance with the criteria of 10CFR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 10CFR 50.55a (b) (2) (xv) (K) was achieved to the maximum extent possible. This examination was perfonned using the alternative examination volume defined in Code Case N-613-1 which reduces the area to be examined per IWB-2500-7 to the weld plus a~" on each side. This examination satisfies the requirements of ASME Sec. XI 2001 Edition with 2003 Addenda for Category B-0, item number B3:90, figure number IWB 2500-7 exam volume, and was performed using ASME Sec XI, Appendix VIII qualified personnel. procedures, and equipment in accordance with the 2001 Edition of Appendix VIII as amended by the Final Rule. Dose: 248 mr Personnel Name Signl!lture Level Date Prepared By: Troy Steinbauer
- ~ ~
- "* Ill 11/07/12 AREVA Review: Paul Anderson ~~~ Ill ,11/9/,,~
Customer: D~mon Priestley ,--1 l l--' Ill ,r !ct /12-ANII: _{'o- ~_,,./ c=-tJJ>./ c... K~.1 NIA f I 11/n../u... Page 1 of 10 Page 200 of 347
A Manual UT Calibration Data Sheet '* AREVA Customer: TVA Procedure: N-UT-78 Report No: 1-lVA-N1B NV Site: BFN I Unit: J 1 Revision: 0005 Cal. Sheet No: CS-01 Outage: U1R9 SDCN: NIA Weld ID: N1B-NV Instrument & Settings Search Unit calibration Manufacturer: GEIT Manufacturer: RTD Cal. Block ID: BF-18 Model: USN-SSL Model: TRL2-ST Material: CS (Clad) Serial No.: 01040T Serial No: 07-305 Reflector: Y.tSOH Range:* 1.0* Norn.Angle: so* Reflector Depth: 1.50" Probe Delay: 10.9372 µS Meas. Angle:. so* UT Sweep Position: 4.3SD Velocity: 0.2300 in/µS Frequency: 2.0 MHz Gain: 61.5 dB Display Delay: .0.0 µS No. Elements: 2 Amplitude: 6Cl°kFSH Energy: High .Size: 2(24x42)mm Temperature: 72° Damping: 1k.0 Shape: Rect. Therm. Serial.Nq.: VH-13178 Frequency: 2MHz Configuration: D-SBS Couplant Type: Ult~gel II Rectify: Full Wave Mode: Long. Couplant Batch No.: 111258 Dual: On Focus: FS-125mm Verification Block 10: Rompas - 6571 Reject: 0% Squint Angle: 5* Verification Reflecto.r(s): 2" Rad. NIA PRFMode: Auto High Contour:_ Flat Veriflcati()n Sweep: 2.8 N/A Display .Start: IP Orientation:
- Axial Verification Gain(dB): 56.0 NIA Pulser Type: Spike Exit Point: 1.1* Verification Amplitude: BO% NIA Pulse Width: Fixed Skew Angle: N/A Cal Date Time Voltage: N/A Cable Type: RG-174 Initial: 11/07/12 1356 Filter: See Rectify Cable Length: 12' Verify: 11/07/12. 1547
' Int. Connectors: 0 Verify: NIA NIA Final: 11/07/12 1706 '
Notes: Zone 1 Calibrated in Metal Path
\
Personnel Name Signature Level Date Examiner: Troy Steinbauer -:;:::::::,-:;--_;;;;-*- __,_. Ill 11/07/12 AREVA Reviewer: Paul Anderson **-~~ A. ~ - -- Ill 11/9//~ Page 2 of 10 Page 201 of 347
00020:1 A Manual UT Calibration Data Sheet AREVA. Customer: TVA Procedure: N-UT-78 Report No: 1-TVA-N1B NV Site: BFN I Unit: I 1 Revision: 0005. Cal. Sheet No: CS-02 Outage: U1R9 SDCti: NIA Weld ID: N1B-NV
, Instrument & Settings Search Unit Calibration )
Manufacturer: GEIT Manufacturer: RTD Cal. Block ID: . BF-18 Model: USN-58L Model: TRL2-ST !Vlatertal:. CS'(Ctad) Serial No.: 01040T Seriai.No: 07~305 Reflector: 10.'Notch Range:. 16.0" Nam.Angle: so* Reflector,oeptht :6J25"' Probe Delay: 10.9372 µS Meas. Angle: 60° UT Sweep Position: 7.2'S0* Velocity: *0.2300 in/µS Frequency: 2.0 MHz Gain: 76,0 dB Display Delay: *O.OµS No. Elements: 2 Amplitude: 80%.FSH ( Energy: High Si:ze: 2(24x42)mm Temperature:. 72i , Damping: 1k 0 Shape: 'Rect. Therm. SeriafNo.; VH-13178 Frequency: 2MHz Configuration: D-SBS Couplant Type: Ultragel II Rectify: Full Wave. Mode: Long. Couplant Batch No.: 111258 Dual: On Focus: FS-125mm Verification Block ID: Rompas - 6571 Reject: 0% Squint Angle: 5* Verification Reflector(s): 2" Rad. NIA PRFMode: .Auto High Contour: Flat Verification:Sweep: 1:2 NIA Display Start: IP Orientation_: Axial Verification 'Gain(dB): 56.0 NIA Pulser Type: Spike Exit P.olnt: ' 1.1" Verification Amplitude: 80% NIA Pulse Width: .Fixed Skew Angle: N/A Cal Date Time. Voltage: N/A Cable Type: RG-174 Initial: 11/07/12 1359 Fil~r: See.Rectify Cable, Length: 12' Verify: 11/07/12 1501 Int. Connectors: 0 Verify: NIA NIA Final: 11/07/12 1708 Notes: zone 2 CalibratedihMetal Path Personnel Name Signature Level Date. Examiner: Troy Steinbauer ~ < " ~ ..----- Ill 1.1/07/12 AREVA Reviewer: Paul Anderson ~~- Ill 11/9/12.. Pag~ 3 of 10 Page 202 of347
A Manual UT Calibration Data Sheet 0002,05 AREVA Customer: TVA \ Proced"!re: 54-ISl-850 ReportNo: 1-TVA-N1B-NV, Site: BFN I Unit:* j 1 Revision: 007 Cal. Sheet No: CS-03 Outage: U1R9 SDCN: NIA Weld ID: N1B-NV Instrument & Settings Search Unit calibration Manufacturer: GEIT Manufacturer: KBA *Cal. Block ID, BF~18 Model: USN~58LSW Model: 892-600 Material: CS (Clad} Serial No.: 01C3MO Serial No: 01BV5J Reflector: ID Notch Range: 20.0* Norn.Angle: 43° Reflector Depth: 6.125" Probe Delay: 19.0609 µS Meas. Angle_: 43° UT S\Veep Posltlon: 4.2SD Velocity: 0.1270 ln/µS Frequ_em;y: 2.25 Mt,tz Gain: 45.1 dB Display Delay: 0.0 µS No. Elements: 1 Amplitude: 80%FSH Energy: NIA S_ize: o.~O" x1,.o* Temperature: 72' Oampi~g: 5000 Shape: Rect. Thenn. Serial No.: VH~13.178 Frequency: 2.25 MHz Conf{guration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant t,atch No.: 111256 Dual: Off. Focus: NIA ! Verification _Block ID: Rompas 99-6252 Reject: 0% Squint Angle: NIA Verificatic:m Reflec.tor(s); 2" Rad. 5" Rad. PRFMode: Auto High Contour: Flat Verification Sweep: 1:0 2.5 Display Start: IP Orientation: Axial Verification Gain(dB):. 18.0 1'8;0 "Pulser Type: Square Exit Point 0:90* Verification Ampl~de: 80% 25% Pulse Width: 220 ns Skew Angle: +106° Cal Date Time Voltage: 460 Cable Type: !m~114 Initial: 11/07/12 0931 Filter: NIA Cable Length: 12' Verify: 11107112 1120 Int. Connectors: 0 Verify: .NIA NIA Final: 11107112 1230 Notes: Min MP - 7.08" Max MP -16.94" Calibrated in Metal Path -, Personnel Name Signature Level Date Examiner: Edward P. Mazyck }J. f?~--b Ill 11/07/12 AREVA Reviewer: Paul Anderson ~-6/~- Ill ,vA",h-2 P~ge 4 of 10 Page 203 of 347
A Manual UT Calibration Data Sheet AREVA Customer: TVA Procedure: 54-ISl-850 Report No: 1-TVA-N18-NV 0 0 Site: BFN I Unit: i 1 Revision: 007 Cal. Sheet No: CS--04 0 f"*_) Outage: U1R9 SDCN: NIA Weld ID: N1B-NV 0 (.,T) Instrument & Settings Search Unit Calibratlon Manufacturer: GEIT Manufacturer: KBA Cal. Block ID: BF-18 Model: USN-58LSW Model: 892-600 Material: CS {Clad) Serial No.: 01C3MO Serial No: OOLW4 Reflector: ID Notch Range: 20.0" Norn. Angle: 43* Reflector Depth: 6.125" Probe Delay: 19.0609 µS Meas. Angle: 43° UT Sweep Position: 4.2SD Velocity: 0.1270 in/µS Frequency: 2.25MHz
- Gain: 44.0 dB Display Delay: O.OµS No. Elements: 1 Amplitude: 80% FSH Energy: NIA Size: 0.50" X 1.0" Temperature: 12*
Damping: 5000 Shape: Reel. Therm. Serial No.: VH-13178 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 111258 Dual: Off Focus: NIA Verification Block ID: Rornpas 99-6252 Reject: 0% Squint Angle: NIA Verification Reflector(s): 2" Rad. 5" Rad. PRFMode: Auto High Contour: Flat Verification Sweep: 1.0 2.5 Display Start: IP Orientation: .Axial Verification Gain(dB): 17.0 17.0 Pulser Type: Square Exit Point: 0.90" Verification Amplitude: 80% 30% Pulse Width: 220 ns Skew Angle: -1oe* Cal Date Time Voltage: 450 Cable Type: RG-174 Initial: 11/07/12 0938 Filter: NIA Cable Length: 12' Verify: 11107112 1045 Int. Connectors: 0 Verify: NIA N/A Final: 11/07112 1234 Notes: Min MP - 7.08" Max MP-16.94" Calibrated In Metal Path Personnel Name Signature ~ Level Date Examiner: Edward P. Mazyck B - _;1,P_,(1.J"' .rn ~f Ill 11/07112 AREVA Reviewer: Paul Anderson F~~ Ill 11/&J/lfl Page 5 of 10 Page 204 of 347
e Report No.: 1-TVA-N1B-NV e A UT Examination Data Sheet Examination Data Sheet No.: EDS-01 AREVA
- RPV Nozzle to Vessel Welds Calibration Sheet No's.:
CS-01 - CS--02 Customer: TVA .. Procedure Component Information Site: BFN I Unit 1 N-UT-78 Rev.0005 system: RPV Weld ID: r N18-NV Outage: U1R9 Corifiguratlo11: N.z to Vessel Nom. Diameter: 28" POI Generic procedure for the manual ultrasonic Material: CS (Clad) Nom. Thickness: 6.6" Procedure
Title:
examination of reactor pressure vessel welds PDI-UT-6 Scan Surface: OD Weld Width: 2.15" Examination Information Start Date: 11/07/12 Start Time: 1501 Component Terrtperature: 83° Couplant Type: Ultragel II End Date: 11/07/12 End Time: 1633 Thermometer Serjal No.: VH-13178 Couplant Batch No,: 11125_B Procedure: N-UT-78 Rev *. 0005 / Circumferential Exam-.Outer 85% + Radial Exam Beam Direction Cal Sheet Scan Gain Scan ~ecordable Indication Examiner Angle/Mode Zone Radial Circ No. (dB) LimJtation Indications Data Sheet No. Initials 60° I RL 1 X CS-01 75.5 Yes No NIA TAS 60° I Rl 1 X - CS-01 75.5 Yes No NIA TAS 60° I RL 2 X CS-02 86.0 Yes No NIA TAS 60° I RL 2 X CS-02 86.0 Yes No NIA TAS Comments: Examination limited due to nozzle configuration 360°. Personnel Name Signature Level Date
~*
=====-
Examiner: Troy Steinbauer
~ Ill 11107112 Examiner: NIA - -
-,;a.-- ~ ...~ , , ; . : .
NIA N/A NIA AREVA Reviewer: Paul Anderson
~~ Ill ///9~.Z Page 6 of 10 L.ozooo
e e Report No.: 1-TVA-N1B-NV A UT Examination Data Sheet Examination Data Sheet No.: EDS-02 CS-03 AREV RPV Nozzle to Vessel Welds CalibratJon Sheet No's.: CS-04 Customer: TVA Procedure Component Information Site: BFN I Unit: 1 54-ISl-850, Rev 007 System: RPV Weld ID: I N18-NV Outage: U1R9 Configuration: Nz to Vessel Nom. Diameter: 28.0" Manual Ultrasonic Examination of BWR Reactor Material: CS (Clad) Nom. Thickness: 6.6" Procedure Titte: Vessel Nozzle Inner Radius Regions and Nozzle to Shell Welds (inner 15%) Scan Surface: 00 Weld Width: 2.15" Examination /nfonnatlon Start Date: 11/07/12 Start Time: 1046 Component Temperature: 83° Couplant Type: Ultragel II End Date: 11/07/12 End Time: 1152 Thermometer Serial No.: VH-13178 Couplant Batch No.: 111258 Procedure: S4~Sl-850-007 I Circumferential exam - Inner 15% Scan Gain Scan Recordable Angle/Mode Skew Cal Sheet No. Indication Data Sheet No. Examiner Initials (dB) Limitation Indications 43° I Shear +106 CS-03 57.1 No No NIA EPM 43° / Shear -106 CS-04 56 .0 No No NIA EPM Comments: None Personnel Name Signature ,, Level Date < rn Examiner: Edward P. Mazyck w _,I .g.,LYJAA ~, - Ill 11/07/12
- - NIA NIA NIA
.Examiner: NIA AREVA Reviewer: Paul Anderson /~_/'"~ Ill ///,//..L
~-
Page 7 of 10 _( 80 2000
e e e Report No.: 1-TVA- N1B-NV A UT Coverage Data Sheet A VA Coverage Data Sheet No.: CDS-01 Customer Information Component lnfonnatlon Utility: TVA J Plant: Browns Ferry J Unit: 1 Weld ID: N1B-NV J Configuration: Nozzle to Shell Radial Examination Coverage ... C:J J. .......
)
Radial Exam Coverage 100% t *.'!' Total examination Area= 38 .28 in 2 1st Limitation = 24.68 in 2 Area Covered= 13.60 in2 Total Examination Coverage = 35.53% , .. .
- - - - '~ ... --*
Page 8 of 10 cozooo
e A UT Coverage Data Sheet - Report No.: 1-TVA-N1 B-NV AREV Coverage Data Sheet No.: CDS--02 Customer lnfonnation Component lnfonnatlon Utility: TVA Plant: Browns Ferry Unit 1 Weld ID: N1B-NV Configuration : Nozzle to Shell Circumferential Examination Coverage Circ. Examination Coverage Outer 85%t exam coverage 2 Totat examination Area= 35 .58 in 2 Area of Limitation = 35.58 in 2 Area Examined = 0.00 in Totat Area Examined / Total Area = 0.00% . _. Tota~Examination Coverage: 2 0.00 in / 35.58 in 2 = 0.00%
/
Inner 15% Circ. Exam Coverage /
/
2 Total examination Area= 2.70 in 2 Total Examination Coverage =2.70 in Total Examination Coverage = 100% Page 9 of 10
e e e A RPV Coverage Work Sheet Report Number: 1-TVA-N1B-NV AREV Customer Information Component lnfonnation Utility: TVA Plant: BFN I Unit: 1 j Outage: U1R9 . Weld ID: N18-NV Work Sheet Number: CWS--01
~
I
&o*RL Radial Scan (N-UT-78-0005) 100% t volume 60"RL Circ Scan (N-UT-78-0005) 85% t volume Cln: Scan (54-151-850-007) ln.ner 15% t vo4ume (Modeled)
Thickness (ts) Inches 6..60 Thickness (ts) Inches 6.60 Th ickness (ts) Inches 6,60 Weld Width Inches 2.15 Weld Width lndles 2.15 Weld Width Inches 2.15 Code Case N-613-1 Code Case N-613-1 Exam Area (A B C D E F G H I) in* 38.28 Exam Area (AB C D E F G H I) in' 38.28 Exam Area (A B C O E F G H I) in' 38.28 Inner 15% t area in' 2.70 Area Scanned in' 13.60 Upper 85% t area in' 35.59 Area Scanned 2.70 Percentage of Area Scanned 35.53 Area Scanned 0.00 Percentage of Area Scanned 100.0 Percentage of Area Scanned 0.00 Coverage Radial Scan 100% t Volume 35.53 Coverage Circ Scan Uooer 85% t YoJume 0.00 Coverage Cirt: Scan Inner 15% t Volume 15.00 Total Coverage Radial and Circ Scans: (35.53% + 0.00% + 15.00°lo) ;, 2 = 25.27°/o (See Radial and Circvmferentiaf coverage sheets for more deta/1.) Rad ial scans were performed with a procedure qualified for the examination of vessel nozzle to shell welds (N-UT-78-0005). This procedure has been demonstrated for detection of flaws located throughou t the entire weld 1hickness and base material when scanning in the perpend icular direction to the weld . Coverage obtained during radial scans was limited due to the nozzle and weld configuration. In the c lrcumfererrtial scan direction the outer 85%-t is examined with the same vessel procedure as mentioned above (N-UT-78-0005) and has been demons!rated for detection of flaws located in the upper 85%-t of the weld and base material when scanning in the parallel and tangential direction to the weld. Coverage was also linited due 10 nozzle ronfiguration . To achieve additional coverage in the circumferential scan direction, examinations were also performed with a procedure (54-ISl-850-007) quaffied for nozzle lo shell weld inner 15% thickness region . This procedure has bee n demonstrated for detection of flaws in the inner 15%-t only when scanning in the parallel and tangential direction as define by the modeling. The nozzle to shell weld inner 15%-t examination techniques were performed in accordance with the scanning parameters idenfrfied in EPRI modeling report IR-2007-266. Scanning was performed to the maximum extent possible. The total coverage achieved for examination scans performed, is a conservative estimate derived from the physical limitation caused by the no:zz:le and weld configuration. The exam/coverage area calcula1ions were derived from a CAD drawing based on the available dimensions from TVA supplied drawing number 122860 E~ . Examiner: Troy Steinbauer
---= - Level: Ill Date : 11/0711 2 Enmi~~a':J. 1 Mayzck ~ Level: Ill ea-: 11/07112 Sign: ~ ,1/, /J'JA , ~.
Sign: _ (/' R e v i e~ wed~/~ Level; Ill Date: ///9~..:Z Page 10 of 10 Sign: 112000
UT-10-038, N2D-NV CNL-18-080
000158 A AREVA BROWNS FERRY NUCLEAR U1 ROB RPV NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
SECTION 11 N2D NOZZLE-TO-VESSEL WELD EXAMINATION DATA This section contains RPV N2D Nozzle-To-Vessel Weld UT examination data .
- N2D Nozzle-To-Vessel Weld UT Exam Data Section-11 Page 1 of 1
<>>T- i,o- o 3 '8' A Ultrasonic Examination Summary Sheet Report No.:
Component ID: 1-ANP-N2D N2D-NV REVA
Description:
Nozzle to Vessel Weld TVA System: RPV (N20) Site: BFN Unit: 1 Code Item: B3.90 Material: CS (Clad) Outage: U1 ROB Code Class: 1 Work Document: 1-$1-4.6.G ISO/ Drawing(s): _ 122860 & SK-81018 EPRI Model No.: IR-2007-262 Procedure Number Procedure Revision SDCN Procedure Title POI Generic Procedure For The Manual Ultrasonic N-UT-78 with 0005 N/A Examination of Reactor Pressure Vessel Welds PDI-POI-UT-6, Rev G UT-6 Manual Ultrasonic Examination of BWR Reactor . 54-ISl-850 007 N/A Vessel Nozzle Inner Radius Regions and Nozzle to Shell Welds inner 15% Calibration Exam Data Indication Data Indication Coverage Sheets
- Exam Results Sheets Sheets Plot Sheets Worksheet CS-01 EDS-01 NA NA CWS-01 X No Recordable Indications CS-02 CS-03 CS-04 CS-05 Summary:
Manual ultrasonic examinations were pe-rformed on the referenced weld during U1 ROB. ccordance with UT Procedure N-UT-78, Rev 0005, with PDI-UT-6, Rev G, 60° Longitudinal wave examinations were performed the vessel surface in both the radial and circumferential scan directions. In accordance with UT Procedure 54-ISl-850-007 and the referenced EPRI model the following examinations were performed. N2 Nozzle Modelin Parameters N2 Calibration Parameters Probe Probe Skew Scan Surface Reflector Swee Metal Path 60° :I: 33° to 66° Vessel ID Notch 6.3 11.97" 50° +/- 120° Blend* ID Notch 5.8 9.28n l 38.26% coverage of the required examination volume was obtained. This ultrasonic examination was performed in accordance with the criteria of 10CFR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 10CFR 50.55a (b) (2) (xv) (K) was achieved to the maximum extent possible. ' This examination was performed using the alternative examination volume defined in Code Case N-613-1 which reduces the area to be examined per IWB-2500-7 (a) and (b) to the weld plus a%" on each side. This examination satisfies the requirements of ASME Sec. XI 2001 Edition with 2003 Addenda for Appendix VIII, Category 8-D, for item number 83.90, figure number IWB 2500-7(a) exam volume, and was performed using ASME Sec XI, Appendix VIII qualified personnel, procedures, and equipment as amended by the Final Rule. Prepared By: AREVA Review: Customer: ANH: Page 1 of
A Manual UT Calibration Data Sheet 000158 TVA Procedure: N-UT-78 Report No: 1-ANP-N2D Site: BFN Unit: 1 Revision: 0005 Cal. Sheet No: CS-01 Manufacturer: Krautkramer Manufacturer: RTD Cal. Block ID: BF-18 Model: USN 58LSW Model: TRL2-Aust Material: CS (Clad) Serial No.: 01C3M4 Serial No: 06-755 Reflector: %TSDH Range: 8.0" Nom.Angle: *eo* Reflector Depth: 1.50" Probe Delay: 14.4581 µS Meas. Angle: so* UT Sweep Position: 3.9 Velocity: 0.2300 in/µS Frequency: 2.0 MHz Gain: 39.4d8 Display Delay: 0.0 µS No. Elements: 2 Amplitude: 80% FSH Energy: NA Size: 2(24 x 42) Y4l Temperature: 1a* Damping: 500Q Shape: Rect. Therm. Serial No.: VH-11834 Frequency: 2-25 MHz Configuration: D-SBS Couplant Type: Ultragel II Rectify: Full Wave Mode: Long Couplant Batch No.: 09325J Dual: On Focus: FD-2.70" Verification Block ID: Rompas 6571 Reject: 0% Squint Angle: 3* Verification Reflector(s): 2" Rad NA PRF Mode: Auto High Contour: Flat Verification Sweep: 2.5 NA Display Start: IP Orientation: Axial Verification Gain(dB): 34.0 NA Pulser Type: Square Exit Point: 1.1" Verification Amplitude: 80% NA Pulse Width: 250 ns Skew Angle: NA Voltage: 450 Cable Type: RG-174
- initial: 10/29/10 1950 Filter: Full Wave Cable Length: 12' Verify: 10/29/10 2135 Int. Connectors: 0 Verify: NA NA Final: 10/29/10 2318 Notes:
Zone: 1 Examiner: NA NA NA Dan Langenfeld Ill 10/31/10 Page 2 of 10
A Manual UT Calibration Data Sheet 00015 TVA Procedure: N-UT-78 Report No: 1-ANP-N2D Site: BFN Unit: 1 Revision: 0005 Cal. Sheet No: CS-02 Manufacturer: Krautkramer Manufacturer: RTD Cal. Block ID: BF-18 Model: USN 58LSW Model: TRL.2-Aust Material: CS (Clad) Serial No.: 01C3M4 Serial No: 06-755 Reflector: ID Notch Range: 20.0" Nom. Angle: so* Reflector Depth: 6.125" Probe Delay: 14.4581 µS Meas. Angle: so* UT Sweep Position: 6.1 Veloclty: 0.2300 in/µS Frequency: 2.0 MHz Gain: 51.8 dB Display Delay: O.OµS No. Elements: 2 Amplitude: 80% FSH Energy: 'NA Size: 2(24 x42) Y.ill Temperature: 78° Damping: 5000 Shape: Rect. Therm. Serial No.: VH-11834 Frequency: 2-25 MHz Configuration: D-SBS Couplant Type: Ultragel II Rectify: Full Wave Mode: Long Couplant Batch No.: 09325J Dual: On Focus: .'fD - 2.70" Verification Block ID: Rompas6571 Reject: 0% Squint Angle: 3* Verification Reflector(s): 2" Rad NA PRF Mode: Auto High Contour: Flat Verification Sweep: 1.0 NA Display Start: IP Orientation: Axial Verification Gain(dB): 34.0 NA Pulser Type: Square Exit Point: 1.1" Verification Amplitude: 80% NA Pulse Width: 250 ns Skew Angle: NA Voltage: 450 Cable Type: RG-174 Initial: 10/29/10 1953 FIiter: Full Wave Cable Length: 12' Verify: 10/29/10 2218 Int. Connectors: 0 Verify: NA NA Final: 10/29/10 2320 Notes: Zone:2 Examiner: NA NA NA AREVA Reviewer: Dan Langenfeld Ill 10~31/10 Page 3 of 10
. _.. _. _, .. _ ........ ---------------~
A Manual UT Calibration Data Sheet 0001<<* TVA Procedure: 54-ISl-850 Report No: 1-ANP-N2D Site: BFN Unit: 1 Revision: 007 Cal. Sheet No: CS-03 Manufacturer: Krautkramer Manufacturer: KBA Cal. Block ID: BF-18 Model: USN 58LSW Model: 892-600 Material: CS (Clad) Serial No.: 01C3M4 Serlal No: OOX3B6 Reflector: ID Notch Range: 19.0" Norn.Angle: 60° Reflector Depth: 6.125" Probe Delay: 14.1794 µS Meas. Angle: so* UT Sweep Position: 6.3 Velocity: 0.1270 in/µS Frequency: 2.25MHz Gain: 55.8 dB Display Delay: 0.0 µS No. Elements: 1 Amplitude: 80%FSH Energy: NA Size: *0.5" X 1.0" Temperature: 78° Damping: 5000 Shape: Rect. Therm. Serial No.: VH-11834 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325 J Dual: Off Focus: NA Verification Block ID: Rompas 6571 Reject: 0% Squint Angle: NA Verification Reflector(s): 2" Rad 5" Rad PRFMode: Auto High Contour: Flat Verification Sweep: 1.1 2.6 Display Start: IP Orientation: Axial Verification Gain(dB): 20.1 20.1 Pulser Type: Square Exit Point: 0.65" Verification Amplitude: 80% 28% Pulse Width: 230 ns Skew Angle: NA Voltage: 450 Cable Type: RG-174 Initial: 10/29/10 1945 Filter: NA Cable Length: 12' Verify: 10/29/10 2102 Int Connectors: 0 Verify: NA NA Final: 10/29/10 2315 Notes: Min MP: 9. 75" Max MP: 14.92" Examiner: NA NA NA Dan Langenfeld Ill 10/31/10 Page 4 of 10
A Manual UT Calibration Data Sheet 0001 1 TVA Procedure: 54-ISl-850 Report No: 1-ANP-N2D Unit: 1 Revision; 007 Cal. Sheet No: CS-04 Manufacturer: Krautkramer Manufacturer: KBA Cal. Block ID: BF-18 Model: USN 58LSW Model: 892-600 Material: CS (Clad) Serial No.: 01C3M4 Serial No: 010VF3 Reflector: ID Notch Range: 16.0" Nom. Angle: so* Reflector Depth: 6.125" Probe Delay: 17.2641 µS Meas. Angle: 50° UT Sweep Position; 5.8 Velocity: 0.1270 inlµS Frequency: 2.25 MHz Gain: 41.9 dB Display Delay: 0.0 µS No. Elements: 1 Amplitude: 80% FSH Energy: NA Size: 0.5" X 1.0" Temperature: 1a* Damping: 500 0 Shape: Rect. Therm. Serial No.: VH-11834 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325 J Dual: Off
- Focus: NA Verification Block ID: Rompas 6571 Reject: 0% Squint Angle: NA Verification Reflector(s): 2" Rad 5" Rad PRF Mode: Auto High Contour: 3.5" Verification Sweep: 1.3 3.15 Display Start: IP Orientation: Axial Verification Gain(dB): 17.7 17.7 Pulser Type: Square Exit Point: 0.8" Verification Amplitude: 80% 28%
Pulse Width: 230 ns Skew Angle: +120° Voltage: 450 Cable Type: RG-174 Initial: 10/29/10 1943 Filter: NA Cable Length: 12' Verify: 10/29/10 2032 Int. Connectors: 0 Verify: NA NA Final: 10/29/10 2311 Notes: Min MP: 8.56" Max MP: 12.50" Examiner: NA NA NA REVA Reviewer: Dan Langenfeld Ill 10/31/10 Page 5 of 10
A Manual UT Calibration Data Sheet 0001 2 TVA Procedure: 54-ISl-850 Report No: 1-ANP-N2D Site: BFN Unit: 1 Revision: . 007 Cal. Sheet No: CS-05 Manufacturer: Krautkramer Manufacturer: KBA Cal. Block ID: BF-18 Model: USN5SLSW Model: 892-600 Material: CS (Clad) Serial No.: 01C3M4 Serial No: 01C4NX Reflector: ID Notch Range: 16.0" Nom.Angle: so* Reflector Depth: 6.125" Probe Delay: 17.2641 µS Meas. Angle: 50° UT Sweep Position: 5.8 Veloclty: 0.1270 in/µS Frequency: 2.25 MHz Gain: 42.4d8 Display Delay: 0.0 µS No. Elements: 1 Amplitude: 80% FSH Energy: NA Size: 0.5" X 1.0" Temperature: 78° Damping: 5000 Shape: Rect. Therm. Serial No.: VH-11834 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325 J Dual: Off Focus: NA Verification Block ID: Rompas 6571 Reject: 0% Squint Angle: NA Verification Reflector(&): 2" Rad 5" Rad PRF Mode: Auto High Contour: 3.5" Verification Sweep: 1.3 3.15 Display Start: IP Orientation: Axial Verification Gain(dB): 17.0 17.0 Pulser Type: Square Exit Point: 0.8" Verification Amplitude: 80% 25% Pulse Width: 230 ns Skew Angle: -120° Voltage: 450 Cable Type: RG-174 Initial: 10/29/10 1940 Filter: NA Cable Length: 12' Verify: 10/29/10 2046 Int. Connectors: 0 Verify: NA NA Final: 10/29/10 2313 Notes: Min MP: 8.56" Max MP: 12.50" Examiner: NA NA NA Dan Langenfeld Ill 10/31/10 Page 6 of 10
Report No.: 1-ANP-N2D UT Examination Data Sheet Examination Data Sheet No.: EDS-01 CS-01 CS-04 AREVA RPV Nozzle to Vessel Welds Calibration Sheet No's.: CS-02 . CS-05 CS-03 Customer: TVA Site: BFN Unit: 1 Outage: U1ROS 54-ISl-850, Rev 007 Configuration: Nz to Vessel Nom. Diameter: 12" PDI Generic Procedure For The Manual Ultrasonic M,terial: CS (Clad) Nom. Thickness: 6.125" Examination of Reactor Pressure Vessel Welds Procedure
Title:
Manual Ultrasonic Examination of BWR Reactor Vessel Nozzle Inner Radius Regions and Nozzle to Scan Surface: OD Weld Width: 4.34" Shell Welds inner 15% Cal Sheet Scan Gain Recordable Indication Examiner No. (dB) Indications Data Sheet No. Initials 60° I RL CS-01 59.4 Yes No NA EPM 60° I RL 60° I RL 1 X CS-01 59.4 Yes No NA EPM .,._.....:.....------+---'---+-----+--...;;...;..--+--....::....::.....::....:._-+-_-=.:....;_-+--....:.....::..;:___-1-_ ___;_;,.;:___-+-_ _....;...;._ _-1--~-'-c----1 NA e
- - - - - - -EPM
...=
2 X CS-02 63.8 Yes No - - 60° - -I - - + - - - + - - - - - - - - - - - - - - - - - - - - + - - - - - - - + -No - - - - - - -NA -----0 .....,.._____. . . .,.__;..._____........_......;-....,.....----..............-~-;.;....;---.....i.----~-........------..._------.....,_-------1 RL 2 X CS-02 Comments: See attached documentation ofscan limitations and coverage. 63.8 Yes EPM
~
~
Examiner: NA NA NA AREVA Reviewer: Dan Langenfeld Ill 10/31/10 Page 7 of 10
RPV NZ to Vessel - Report Number: 1-ANP-N2D Coverage Work Sheet AREVA Coverage Work Sheet No.: CWS-01 Radial scans were perfonned with a procedure qualified for the examination of vessel shell welds (N-UT-78, Rev 0005, with PDI-UT-6, Rev G). Coverage was limited due to the nozzle configuration. In the circumferential scan direction the outer 85%-t is examined with the same vessel procedure as above and coverage was also limited due to nozzle configuration. To achieve additional coverage in the circumferential scan direction, a second examination is performed with procedure (54-ISl-850, Rev 007). This procedure has been demonstrated for detection of flaws in the inner 15%-t only. The techniques were performed in accordance with the parameters identified in EPRI modeling report IR-2007-262. Radial Exam CircExam Lower15% Resulting% Resulting% s Inches D rees Covera e Inches Covera e Exam Volume: 51.42 360 100% 45.42 360 85% 360 15% Area Examined: 29 360 56.40% 2.74
- 360 6.03% 6 360 100%
Area Examined (limitation 1): Area Examined {limitation 2): Area Examined (Limitation 3): Totals: 56.40% 6.03% 100% Ad"ustment: 100% X 56.40% 56.40% 85%x6.03% 5.13% 15%x 100% 15% Radial Total: 56.40% CircTotal: 20.13% a Total Coverage (Ax + Circ) / 2: 38.26% 0 Scanning was performed to the maximum extent possible. The total coverage achieved for scans performed in accordance with procedure N-UT-78, Rev 0005, with POI-UT-6, Rev G, is a conservative estimate derived from the physical limitation caused by the nozzle configuration at tl'!e vertical sections of --~ C, {JI the nozzle and does not include additional volume obtained at the horizontal sections of the nozzle. See coverage diagrams for further information. Examiner: NA NA NA
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I C, AREVA Reviewer: Dan Langenfeld Ill 10/31/10 I Page 8 of 10 ()
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Report Number: 1-ANP-N2D RPV NZ to Vessel Coverage Diagram AREVA ,coverage Diagram No.: CD-01 Radial Scan Coverage Diagram Exam Area
* (ADLEH) = (AJEH) + (DLJK) + (BCKB).- (BCMB) * (6.2 X 6.45) + (2.2 X 4.0) + (3.5 X 3.5)/2 - (3.5) = 51.42 in2 Examined AJ = 6.2" * (ANEH} =6.2(6.45 + 2.9)/2 =29 in2 AH =6.45" DL = 2.2" Cale LJ =4.0"
- 29 / 51.42 = 56.40%
BK= 3.5" KC= 3.5"
. OJ . AB= 0.5" FE= 0.5" I
I* NE= 2.9" I I 60° RL Radial Coverage I I I I I Scale: 40% I IN Weld Configuration taken from Drawing: 122860
& EPRI Model IR-2007-262 Shell Nozzle UT Measured Thickness= 6.45" (including clad)
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Report Number: 1-ANP-N2D RPV NZ to Vessel Coverage Diagram AREVA Coverage Diagram No.: CD-02 Circ Scan Coverage Diagram D -:-------OL 100% Exafn Area = 51.42 in2 C I I 15%T = (0.97 x 6.2) = 6 in 2 . /1 I
= =
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UT-10-039, N2E-NV CNL-18-080
000167 A AREVA BROWNS FERRY NUCLEAR U1 R08 RPV NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
SECTION 12 N2E NOZZLE-TO-VESSEL WELD EXAMINATION DATA This section contains RPV N2E Nozzle-To-Vessel Weld UT examination data .
- N2E Nozzle-To-Vessel Weld UT Exam Data Section-12 Page 1 of 1
Report No.: A Ultrasonic Examination Summary Sheet Component ID: 1-ANP-N2E N2E-NV REV.A
Description:
Nozzle to Vessel Weld TVA B-D System: RPV (N2E) Site: BFN Unit: 1 Code Item: B3.90 Material: CS (Clad) Outage: U1R08 Code Class: 1 Work Document: 1-Sl-4.6.G ISO/ Drawing(s): 122860 & SK-81018 EPRI Model No.: IR-2007-262 Procedure Number Procedure Revision SDCN Procedure Title PDI Generic Procedure For The Manual Ultrasonic N-UT-78 with 0005 NIA Examination of Reactor Pressure Vessel Welds 1PD1-POI-UT-6, Rev G UT-6 Manual Ultrasonic Examination of BWR Reactor 54-ISl-850 007 N/A Vessel Nozzle Inner Radius Regions and Nozzle to Shell Welds inner 15% Calibration Exam Data Indication Data Indication Coverage Exam Results Sheets Sheets Sheets Plot Sheets Worksheet CS-01 EDS-01 NA NA CWS-01 X No Recordable Indications CS-02 CS-03 CS-04 CS-05 Summary: Manual ultrasonic examinations were performed on the referenced weld during U1ROS. ccordance with UT Procedure N-UT-78, Rev 0005, with PDI-UT-6, Rev G, 60° Longitudinal wave examinations were performed the vessel surface in both the radial and circumferential scan directions. In accordance with UT Procedure 54-ISl-850-007 and the referenced EPRI model the following examinations were performed. N2 Nozzle Modelin1 Parameters N2 Calibratlon Parameters Probe Probe Skew Scan Surface Reflector Sweep Metal Path 60° +/- (33° to 66°) Vessel ID Notch 6.4 12.16" 50° +/- 120° Blend ID Notch 6.0 9.6" 38.26% coverage of the required examination volume was obtained. This ultrasonic examination was performed in accordance with the criteria of 10CFR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 10CFR 50.55a (b) (2) (xv) (K) was achieved to the maximum extent possible. This examination was performed using the alternative examination volume defined in Code Case N-613-1 which reduces the area to be examined per IWB-2500-7 (a) and (b) to the weld plus a%" on each side. I This examination satisfies the requirements of ASME Sec. XI 2001 Edition with 2003 Addenda for Appendix VIII, Category B-D, for item number 83.90, figure number IWB 2500-7(a) exam volume, and was performed using ASME Sec XI, Appendix VIII qualified personnel, procedures, and equipment as amended by the Final Rule. NA 10/31/10 AREVA Review: Ill 11/02/10 Customer: ANII: Page 1 of 10
A Manual UT Calibration Data Sheet TVA Procedure: N-UT-78 Report No: 1-ANP-N2E Site: BFN Unit: 1 Revision: 0005 Cal. Sheet No: CS-01 Manufacturer: Krautkramer Manufacturer: RTD Cal. Block ID: BF-18 Model: USN 58LSW Model: TRL2-Aust Material: CS (Clad) Serial No.: 01C3M3 Serial No: 06-755 Reflector: Y.TSDH Range: 8.0" Norn.Angle: so* Reflector Depth: 1.50" Probe Delay: 14.0519 µS Meas. Angle: so* UT Sweep Position: 3.8 Velocity: 0.2310 in/µS Frequency: 2.0 MHz Gain: 53.0dB Display Delay: 0.011S No. Elements: 2 Amplitude: 80% FSH Energy: NA Size: 2(24x42) Y.;i Temperature: 72° Damping: 5000 Shape: Rect. Therm. Serial No.: VH-11834 Frequency: 2-25 MHz Configuration: D-SBS Couplant Type: Ultragel II Rectify: Full Wave Mode: Long Couplant Batch No.: 09325 J Dual: On Focus: FD -2.70" Verification Block ID: Rompas6571 Reject: 0% Squint Angle: 3* Verification Reflector(s): 2" Rad NA PRF Mode: Auto High Contour: Flat Verification Sweep: 2.5 NA Display Start: IP Orientation: Axial Verification Gain(dB): 46.0 NA Pulser Type: Square Exit Point: 1.1" Verification Amplitude: 80% NA Pulse Width: 250ns Skew Angle: NA Voltage: 450 Cable Type: RG-174 Initial: 10/31/10 1339 Filter: Full Wave Cable Length: 24' Verify: 10/31/10 1405 Int. Connectors: 1 Verify: NA NA Final: 10/31/10 1654 Notes: zone: 1 Examiner: NA NA NA Dan Langenfeld Ill ' 11/02/10 Page 2 of 10
A Manual UT Calibration Data Sheet 000170 TVA Procedure: N-UT-78 Report No: 1-ANP-N2E Site: BFN Unit: 1 Revision: 0005 Cal. Sheet No: CS-02 Manufacturer: Krautkramer Manufacturer: RTD Cal. Block ID: BF-18 Model: USN 58LSW Model: TRL2-Aust Material: CS (Clad) Serial No.: 01C3M3 Serial No: 06-755 Reflector: ID Notch Range: 20.0" Nom.Angle: 60° Reflector Depth: 6.125" Probe Delay: 14.0519 µS Meas. Angle: 60° UT Sweep Position: 6.1 Veloclty: 0.2310 in/µS Frequency: 2.0 MHz Gain: 64.0dB Display Delay: 0.0 µS No. Elements: 2 Amplitude: 80% FSH Energy: NA Size: 2(24 x42) Y~ Temperature: 720 Damping: 5000 Shape: Rect. Thenn. Serial No.: VH-11834 Frequency: 2-25 MHz Configuration: D-SBS Couplant Type: Ultragel II Rectify: Full Wave Mode: Long Couplant Batch No.: 09325 J Dual: On Focus: FD - 2.70" Verification Block ID: Rompas 6571 Reject: 0% Squint Angle: 3* Verification Reflector(s): 2" Rad NA PRF Mode: Auto High Contour: Flat Verification Sweep: 1.0 NA Display Start: IP Orientation: Axial Verification Gain(dB}: 46.0 NA Pulser Type: Square Exit Point: 1.1" Verification Amplitude: 80% NA Pulse Width: 250 ns Skew Angle: NA Voltage: 450 Cable Type: RG-174 Initial: 10/31/10 1341 Filter: Full Wave Cable Length: 24' Verify: 10/31/10 1437 Int. Connectors: 1 Verify: NA NA Final: 10/31/10 1657 Notes: Zone:2 Examiner: NA NA NA Dan Langenfeld Ill 11/02/10 Page 3 of 10
A Manual UT Calibration Data Sheet 00017 TVA Procedure: 54-ISl-850 Report No: 1-ANP-N2E Site: . BFN Unit: 1 ' Revision: 007 Cal. Sheet No: CS-03 Manufacturer: Krautkramer Manufacturer: KBA Cal. Block ID: BF-18 Model: USN 58LSW Model: 892-600 Material: CS (Clad) Serial No.: 01C3M3 Serial No: OOX386 Reflector: ID Notch Range: 19.0" Nom.Angle: 60° Reflector Depth: 6.125" Probe Delay: 15.0197 µS Meas. Angle: 60° UT Sweep Position: 6.4 Velocity: 0.1270 in/µS Frequency: 2.25MHz Gain: 55.0dB Display Delay: 0.0 µS No. Elements: 1 Amplitude: 80% FSH Energy: NA Size: 0.5" X 1.0" Temperature: 72* Damping: 5000 Shape: Rect. Thenn. Serial No.: VH-11834 Frequency: 2.25 MHz Configuration: Single *'
- Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325J Dual: Off Focus: NA Verification Block ID: Rompas6571 Reject: 0% Squint Angle: NA Verification Reflector(s): 2" Rad 5" Rad PRF Mode: Auto High Contour: Flat Verification Sweep: 1.1 2.6 Display Start: IP Orientation: Axial Verification Gain(dB): 21.0 21.0 Pulser Type: Square Exit Point: 0.7". Verification Amplitude: 80% 30%
Pulse Width: 230 ns Skew Angle: NA Voltage: 450 Cable Type: RG-174 Initial: 10/31/10 1344 Filter: NA Cable Length: 24' Verify: 10/31/10 1510 Int. Connectors: 1 Verify: NA NA Final: 10/31/10 1659 Notes: Min MP: 9. 75" Max MP: 14.92" Examiner: NA NA NA Dan Langenfeld Ill 11/02/10 4 of 10
A Manual UT Calibration Data Sheet 0001 2 TVA Procedure: 54-1$1-850 Report No: 1-ANP-N2E Site: BFN Unit: 1 Revision: 007 Cal. Sheet No: CS-04 Manufacturer: Krautkramer Manufacturer: KBA Cal. Block ID: BF-18 Model: USN 58LSW Model: 892-600 Material: CS (Clad) Serial No.: 01C3M3 Serial No: 010VF3 Reflector: ID Notch Range: 16.0" Nom. Angle: 50° Reflector Depth: 6.125" Probe Delay: 16.9622 µS Meas. Angle: 50° UT Sweep Position: 6.0 Velocity: 0.1270 in/µS Frequency: 2.25 MHz Gain: 45.0dB Display Delay: o.o µS No. Elements: 1 Amplitude: 80% FSH Energy: NA Size: 0.5" X 1.0" Temperature: 72° Damping: 5000 Shape: Reel. Therm. Serial No.: VH-11834 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325 J Dual: Off Focus: NA Verification Block ID: Rompas6571 Reject: 0% Squint Angle: NA Verification Reflector(s): 2" Rad 5" Rad PRF Mode: Auto High Contour: 3:5" Verification Sweep: 1.3 3.1 Display Start: IP Orientation: Axial Verification Galn(dB): 18.0 18.0 Pulser Type: Square Exit Point: 0.9" Verification Amplitude: 80% 25% Pulse Width: 230 ns Skew Angle: +120° Voltage: 450
- Cable Type: RG-174 Initial: 10/31/10 1347 Filter: NA Cable Length: 24' Verify: 10/31/10 1535 Int Connectors: 1 Verify: NA NA Final: 10/31/10 1701 Notes:
Min MP: 8.56" Max MP: 12.50" Examiner: NA NA NA Dan Langenfeld Ill 11/02/10 Page 5 of 10
\
A Manual UT Calibration Data Sheet TVA Procedure: 54-ISl-850 Report No: 1-ANP-N2E Unit: 1 Revision: 007 Cal. Sheet No: CS;.Q5 Manufacturer: Krautkramer Manufacturer: KBA Cal, Block ID: BF-18 Model: USN 58LSW Model: 892-600 Material: CS (Clad) Serial No.: 01C3M3 Serial No: 01C4NX Reflector: ID Notch Range: 16.0" Nom.Angle: 50° Reflector Depth: 6.125" Probe Delay: 16.9622 µS Meas. Angle: so* UT Sweep Position: 6.0 Velocity: 0.1270 in/µS Frequency: 2.25 MHz Gain: 45.0 dB Display Delay: 0.0 µS No. Elements: 1 Amplitude: 80% FSH Energy: NA Size: 0.5" X 1.0" Temperature: 72° Damping: 5000 Shape: Rect. Therm. Serial No.:. VH-11834 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325 J Dual: Off Focus: NA Verification Block ID: Rompas 6571 Reject: 0% Squint Angle: NA Verification Reflector(s}: 2" Rad 5" Rad PRFMode: Auto High Contour: 3.5" Verification Sweep: 1.3 3.1 Display Start: IP Orientation: Axial Verification Gain(dB): 17.0 17.0 Pulser Type: Square Exit Point: 0.9" Verification Amplitude: 80% 25% Pulse Width: 230 ns Skew Angle: -120° Voltage: 450 Cable Type: RG-174 Initial: 10/31/10 1350
- Filter: NA Cable Length: 24' Verify: 10/31/10 1555 Int Connectors: 1 Verify: NA NA Final: 10/31/10 1705 Notes:
Min MP: 8.56" Max MP: 12.50" Examiner: NA NA NA Dan Langenfeld Ill 11/02/10 Page 6 of 10
Report No.: 1-ANP.-'N2E UT Examination Data Sheet Examination Data Sheet No.: EDS-01 CS-01 *cs-04 AREVA RPV Nozzle to Vessel Welds Calibration Sheet No's.: CS-02 _, CS-05 CS-03 Customer: TVA
.Site: BFN Unit: 1 Outage: U1ROB 54-ISl-850, Rev 007 Configuration: Nz to Vessel Nom. Diameter: 12" PDI Generic Procedure For The Manual Ultrasonic Material: CS (Clad) Nom. Thickness: 6.125" Examination of Reactor Pressure Vessel Welds Procedure
Title:
Manual Ultrasonic Examination of BWR Reactor Vessel Nozzle Inner Radius Regions and Nozzle to Scan Surface: OD Weld Width: 4.34" Shell Welds inner 15% Beam Direction Cal Sheet Scan Gain Scan Recordable Indication Examiner Angle/Mode Zone Radial Circ No. (dB) Limitation Indications Data Sheet No. Initials 0° I RL 1 . X CS-01 67.0 Yes No NA NMB 60° I RL 1 X CS-01 67.0 Yes No' NA NMB 0 60° I RL 2 X CS-02 74.0 Yes No NA NMB 0 60° I RL 2 X CS-02 74.0 Yes No NA NMB 0 Comments: See attached documentation of scan limitations and coverage.
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Examiner: NA NA NA NA - { CJ) I AREVA Reviewer: Dan Langenfeld 111 11/02/10 0 Page 7 of 10 ""
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RPV NZ to Vessel Report Number: 1-ANP-N2E Coverage Work Sheet AREVA Coverage Work Sheet No.: CWS-01 Radial scans were performed with a procedure qualified for the examination of vessel shell welds (N-UT-78, Rev 0005, with PDI-UT-6, Rev G). Coverage was limited due to the nozzle configuration. In the circumferential scan direction the outer 85%-t is examined with the same vessel procedure as above and coverage was also limited due to nozzle configuration. To achieve additional coverage in the circumferential scan direction, a second examination is performed with procedure (54-ISl-850, Rev 007). This procedure has been demonstrated for detection of flaws in the inner 15%-t only. The techniques were performed in accordance with the parameters identified in EPRI modeling report IR-2007-262.
- Radial Exam Circ Exam Lower 15%
Resulting% Resulting% Resulting% S Inches De rees Covera e Inches Covera e Inches Covera e Exam Volume: 51.42 360 100% 45.42 360 85% 6 360 15% Area Examined: 29 360 56.40% 2.74 360 6.03% 6 360 100% Area Examined (Limitation 1): Area Examined (Limitation 2): Area Examined (Limitation 3): Totals: 56.40% 6.03% 100% Ad'ustment: 100% X 56.40% 56.40% 85%x6.03% 5.13% 15% X 100% 15% Radial Total: 56.40% CircTotal: 20.13% Total Coverage (Ax + Circ) / 2: 38.26% Scanning was performed to the maximum extent possible. The total coverage achieved for scans performed in accordance with procedure N-UT-78, Rev 0005, with PDI-UT-6, Rev G, is a conservative estimate derived from the physical limitation caused by the nozzle configuration at the vertical sections of the nozzle and does not include additional volume obtained at the horizontal sections of the nozzle. See coverage diagrams for further information. Examiner: NA NA NA NA
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*AREVA Reviewer: Dan Langenfeld 111 Page 8 11/02/10 of 10
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Report Number: 1-ANP-N2E RPV NZ to Vessel C Coverage Diagram AREVA Coverage Diagram No.: CD-01 Radial Scan Coverage Diagram Exam Area
*. (ADLEH) = (AJEH) + (DLJK) + (BCKB) - (BCMB) * (6.2 X 6.45) + (2.2 X 4.0) + (3.5 X 3.5)/2 - (3.5) = 51.42 in 2 Examined AJ = 6.2" * (ANEH) = 6.2(6.45 + 2.9)/2 = 29 in2 AH= 6.45" DL = 2.2" Cale LJ = 4.0"
- 29 / 51.42 = 56.40%
BK= 3.5" KC= 3.5" AB=0.5" FE= 0.5" NE= 2.9"
- 60° RL Radial Coverage Scale: 40%
Weld Configuration taken from Drawing: 122860 0
& EPRI Model IR-2007-262 c::,
UT Measured Thickness= 6.45" (including cl~d) Shell Nozzle .... 0
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Report Number: 1-ANP-N2E RPV NZ to Vessel Coverage Diagram AREVA Coverage Diagram No.: CD-02 Circ Scan Coverage Diagram D ------QL 100% Exam Area = 51.42 in 2 I
, C I 15%T = (0.97 x 6.2) = 6 in 2 ,' I I
= =
85%T (51.42 -6) 45.42 in2 ~~'
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UT-10-040, N2G-NV CNL-18-080
000178 A AREVA BROWNS FERRY NUCLEAR U1 ROS RPV NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
SECTION 13 N2G NOZZLE ..TO-VESSEL WELD EXAMINATION DATA This section contains RPV N2G Nozzle-To-Vessel Weld UT examination data *
- N2G Nozzle-To-Vessel Weld UT Exam Data Section-13 Page 1 of 1
CAiT--10 .. OL/6 r--------------.......------,.-----....... 1,,,M-,i-1 9 A Ultrasonic Examination Summary Sh_eet Report No.: 1-ANP-N2G Component ID: N2G-NV REVA
Description:
Nozzle to Vessel Weld TVA 8-D System: RPV (N2G) Site: BFN Unit: 1 Code Item: B3.90 Material: CS (Clad) Outage: U1R08 Code Class: 1 Work Document: 1-Sl-4.6.G ISO I Drawing(s): 122860 & SK-81018 EPRI Model No.: IR-2007-262 dure Number Procedure Revision SDCN Procedure TIUe PDI Generic Procedure For The Manual Ultrasonic N-UT-78 with 0005 NIA Examination of Reactor Pressure Vessel Welds PDI-POI-UT-6, Rev G UT-6 Manual Ultrasonic Examination of BWR Reactor 54-ISl-850 007 N/A Vessel Nozzle Inner Radius Regions and t,iozzle to Shell Welds inner 15% Calibration Exam Data lndlcatton Data Indication Coverage Exam Results Sheets Sheets Sheets Plot Sheets Worksheet CS-01 EDS-01 NA NA CWS-01 X No Recordable Indications CS-02 CS-03 CS-04 CS-05 Summary: Manual ultrasonic examinations were performed on the referenced weld during U1 ROB. ccordance with UT Procedure N-UT-78, Rev 0005, with PDI-UT-6, Rev G, 60° Longitudinal wave examinations were performed the vessel surface in both the radial and circumferential scan directions. In accordance with UT Procedure 54-ISl-850-007 and the referenced EPRI model the following examinations were performed. N2 Nozzle Modelln1 Parameters N2 Calibration Parameters Probe Probe Skew Scan Surface Reflector Sweep Metal Path 60° +/- (33° to 66°) Vessel ID Notch 6.3 11.97" 50° +/- 120° Blend ID Notch 5.8 9.28" 38.26% coverage of the required examination volume was obtained. This ultrasonic examination was performed in accordance with the criteria of 10CFR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 10CFR 50.55a (b) (2) (xv) (K) was achieved to the maximum extent possible. This examination was performed using the alternative examination volume defined in Cocle Case N,-613-1 which reduces*the area to be examined per IWB-2500-7 (a) and (b) to the weld plus a Y.." on each side. This examination satisfies the requirements of ASME Sec. XI 2001 Edition with 2003 Addenda for Appendix VIII, Category B-D, for item number 83.90, figure number IWB 2500-?(a) exam volume, and was performed using ASME Sec XI, Appendix VIII qualified personnel, procedures, and equipment as amended by the Final Rule. AREVA Review: Customer: Page 1 of 10
A Manual UT Calibration Data Sheet 000180 TVA Procedure: N-UT-78 Report No: 1-ANP-N2G Unit: 1 Revision: 0005 Cal. Sheet No: CS-01 Manufacturer: Krautkramer Manufacturer: RTD Cal. Block ID: BF-18 Model: USN 58LSW Model: TRL2-Aust Material: CS (Clad} Serial No.: 01C3M4 Serial No: 06-755 Reflector: Y.TSDH Range: 8.0" Norn.Angle: 60° Reflector Depth: 1.50" Probe Delay: 14.4581 µS Meas. Angle: 60° UT Sweep Position: 3.9 Velocity: 0.2300 in/µS Frequency: 2.0 MHz Gain: 39.4dB Display Delay: 0.0 µS No. Elements: 2 Amplitude: 80% FSH Energy: NA Size: 2(24 x 42) Y41 Temperature: 78° Damping: 5000 Shape: Rect. Therm. Serial No.: VH-11834 Frequency: 2-25 MHz Configuration: D-SBS Couplant Type: Ultragel II Rectify: Full Wave Mode: Long Couplant Batch No.: *os325J Dual: On Focus: FD - 2.70" Verification Block ID: Rompas 6571 Reject: 0% Squint Angle: 3* Verification Reflector(s): 2" Rad NA PRFMode: Auto High Contour: Flat Verification Sweep: 2.5 NA Display Start: IP Orientation: Axial Verification Galn(dB): 33.3 NA Pulser Type: Square Exit Point: 1.1" Verification Amplitude: 80% NA Pulse Width: 250 ns Skew Angle: NA Voltage: 450 Cable Type: RG-174 Initial: 10/30/10 1933 Filter: Full Wave Cable Length: 12' Verify: 10/30/10 2105 Int. Connectors: 0 Verify: NA NA Final: 10/30/10 2309 Notes: Zone: 1 Examiner: NA NA NA REVA Reviewer: Dan Langenfeld Ill 10/31/10 C Page 2 of 10
A Manual UT Calibration Data Sheet 00018 TVA Procedure: N-UT-78 Report No: 1-ANP-N2G Unit: 1 Revision: 0005 Cal. Sheet No: CS-02 Manufacturer: Krautkramer Manufacturer: RTD Cal. Block ID: BF-18 Model: USN 58LSW Model: TRL2-Aust Material: CS (Clad) Serial No.: 01C3M4 Serial No: 06-755 Reflector: ID Notch Range: 20.0" Nom. Angle: 60° Reflector Depth: 6.125" Probe Delay,:_ 14.4581 µS Meas. Angle: 60° UT Sweep Position: 6.1 Velocity: 0.2300 in/µS Frequency: 2.0 MHz Gain: 51.8 dB Display Delay: 0.0 µS No. Elements: 2 Amplitude: 80% FSH Energy: NA Size: 2(24x42) Y..:1 Temperature: 78° Damping: 5000 Shape: Rect. Therm. Serial No.: VH-11834 Frequency: 2-25 MHz Configuration: D-SBS Couplant Type: Ultragel II Rectify: Full Wave Mode: Long Couplant Batch No.: 09325J Dual: On Focus: FD-2.70" Verification Block ID: Rompas 6571 Reject: 0% Squint Angle: 30 Verification Reflector(s ): 2" Rad NA PRF Mode: Auto High Contour: Flat Verification Sweep: 1.0 NA Display Start: IP Orientation: Axial Verification Gain(dB): 33.3 NA ' Pulser Type: Square Exit Point: 1.1" Verification Amplitude: 80% NA Pulse Width: 250 ns Skew Angle: NA Voltage: 450 Cable Type: RG-174 Initial: 10/30/10 1930 Filter: Full Wave Cable Length: 12' Verify: 10/30/10 2140 lnl Connectors: 0 Verify: NA NA Final: 1030/10 2307 Notes: Zone:2 Examiner: NA NA NA REVA Reviewer: Dan Langenfeld Ill 10/31/10 Page 3 of 10
A Manual UT Calibration Data Sheet 00018 - TVA Procedure: 54-ISl-850 Report No: 1-ANP-N2G Site: BFN Unit: 1 Revision: 007 Cal. Sheet "'o: CS-03 Manufacturer: Krautkramer Manufacturer: KBA Cal. Block ID: BF-18 Model: USN58LSW Model: 892-600 Material: CS (Clad) Serial No.: 01C3M4 Serial No: OOX386 Reflector: ID Notch Range: 19.0" Nom.Angle: ao* Reflector Depth: 6.125" Probe Delay: 14.1794 µS Meas. Angle: so* UT Sweep Position: 6.3 Velocity: 0. 1270 in/µS Frequency: 2.25MHz Gain: 55.5dB Display Delay: 0.0 µS No. Elements: 1 Amplitude: 80%FSH Energy: NA Size: 0.5" X 1.0" Temperature: 78° Damping: 5000 Shape: Rect. Thenn. Serial No.: VH-11834 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325 J Dual: Off Focus: NA Verification Block ID: Rompas6571 Reject: 0% Squint Angle: NA Verification Reflector(s): 2" Rad 5" Rad PRF Mode: Auto High Contour: Flat Verification Sweep: 1.1 2.6 Display Start: IP Orientation: Axial Verification Gain(dB): 20.1 20.1 Pulser Type: Square Exit Point: 0.65" Verification Amplitude: 80% 28% Pulse Width: 230 ns Skew Angle: NA Voltage: 450 Cable Type: RG-174 Initial: 10/30/10 1925 Filter: NA Cable Length: 12' Verify: 10/30/10 2039 Int Connectors: 0 Verify: NA NA Final: 10/30/10 2305 Notes: Min MP: 9. 75" Max MP: 14.92" Examiner: NA NA NA REVA Reviewer: Dan Langenfeld Ill 10/31/10 4 of 10
\,
A Manual UT Calibration Data Sheet 0001 3 TVA Procedure: 54-151-850 Report No: 1-ANP-N2G Unit: 1 Revision: 007 Cal. Sheet No: CS-04 Manufacturer: Krautkramer Manufacturer: KBA Cal. Block ID: BF-18 Model: USN 58LSW Model: 892-600 Material: CS (Clad) - Serial No.: 01C3M4 Serial No: 010VF3 Reflector: ID Notch Range: 16.0" Nam.Angle: 50* Reflector Depth: 6.125" Probe Delay: 17.2641 µS Meas. Angle: 50° UT Sweep Position: 5.8 Velocity: 0.1270 in/1,1S Frequency: 2.25 MHz Gain: 41.9 dB Display Delay: O.OµS No. Elements: 1 Amplitude: 80% FSH Energy: NA Size: 0.5" X 1.0" Temperature: 78° Damping: 5000 Shape: Rect. Therm. Serial No.: VH-11834 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325J Dual: Off Focus: NA Verification Block ID: Rompas 6571 Reject: 0% Squint Angle: NA Verification Reflector(s): 2" Rad 5" Rad PRF Mode: Auto High Contour: 3.5" Verification Sweep: 1.3 3.1 Display Start: IP Orientation: Axial Verification Gain(dB): 17.7 17.7 Pulser Type: Square Exit Point: 0.8" Verification Amplitude: 80% 28% Pulse Width: 230ns Skew Angle: +120° Voltage: 450 Cable Type: RG-174 Initial: 10/30/10 1923 Filter: NA Cable Length: 12' Verify: 10/30/10 2010 Int Connectors: 0 Verify: NA NA Final: 10/30/10 2300 Notes: Min MP: 8.56" Max MP: 12.50" Examiner: NA NA NA REVA Reviewer: Dan Langenfeld Ill 10/31/10 Page 5 of 10
A Manual UT Calibration Data Sheet 0001 _.1 TVA Procedure: 54-ISl-850 Report No: 1-ANP-N2G Site: BFN Unit: 1 Revision: 007 Cal. Sheet No: CS-05 Manufacturer: Krautkramer Manufacturer: KBA Cal. Block ID: BF-18 Model: USN 58LSW Model: 892-600 Material: CS (Clad) Serial No.: 01C3M4 Serial No: 01C4NX Reflector: ID Notch Range: 16.0" Nom.Angle: 50" Reflector Depth: 6.125" Probe Delay: 17.2641 µS Meas. Angle: 50° UT Sweep Position: 5.8 Velocity: 0.1270 in/µS Frequency: 2.25 MHz Gain: 42.8 dB Display Delay: 0.01,1S, No. Elements: 1 Amplitude: 80% FSH Energy: NA Size: 0.5" X 1.0" Temperature: 78" Damping: 5000 Shape: Rect. Therm. Serial No.: VH-11834 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325J Dual: Off Focus: NA Verification Block ID: Rompas6571 Reject: 0% Squint Angle: NA Verification Reflector(s): 2"Rad 5" Rad PRFMode: Auto High Contour: 3.5" Verification Sweep: 1.3 3.1 Display Start: IP Orientation: Axial Verification Gain(dB): 18.2 18.2 Pulser Type: Square Exit Point: 0.8" Verification Amplitude: 80% 25% Pulse Width: 230ns Skew Angle: -120* Voltage: 450 Cable Type: RG-174 Initial: 10/30/10 1920 FIiter: NA Cable Length: 12' Verity: 10/30/10 2023 Int Connectors: 0 Verify: NA NA Final: 10/30/10 2303 Notes: Min MP: 8.56" Max MP: 12.50" Examiner: NA NA NA Dan Langenfeld Ill 10/31/10 Page 6 of 10
Report No.: 1-ANP-N2G A UT Examination Data Sheet Examination Data Sheet No.: EDS-01 CS-01 CS-04 AREVA RPV Nozzle to Vessel Welds Calibration Sheet No's.: CS-02 CS-05
*CS-03 Customer: TVA Site: BFN Unit: 1 Outage: U1ROB 54-ISl-850, Rev 007 Configuration: Nz to Vessel Nom. Diameter: 12" POI Generic Procedure For The Manual Ultrasonic Material: CS (Clad) Norn. Thickness: 6.125" Examination of Reactor Pressure Vessel Welds Procedure
Title:
Manual Ultrasonic Examination of BWR Reactor Vessel Nozzle Inner Radius Regions and Nozzle to Scan Surface: OD Weld Width: 4.34" Shell Welds inner 15% Beam Direction Cal Sheet Scan Gain Scan Recordable Indication Examiner Angle/ Mode Zone Radial Circ No. (dB) Limitation Indications Data Sheet No. Initials 60° / RL 1 X CS-01 59.4 Yes No NA EPM 60° / RL 1 X CS-01 59.4 Yes No NA EPM 60° I RL 2 X CS-02 63.8 Yes No NA EPM 0° /RL 2 X CS-02 63.8 Yes Comments: See attached documentation of scan limitations and coverage. Examiner: NA NA NA NA AREVA Reviewer: Dan Langenfeld Page 7 o
A RPV NZ to Vessel Coverage Work Sheet Report Number: 1-ANP-N2G AREVA Coverage Work Sheet No.: CWS-01 Radial scans were performed with a procedure qualified for the examination of vessel shell welds (N-UT-78, Rev 0005, with POI-UT-6, Rev G). Coverage was limited due to the nozzle configuration. In the circumferential scan direction the outer 85%-t is examined with the same vessel procedure as above and coverage was also limited due to nozzle configuration. To achieve additional coverage in the circumferential scan direction, a second examination is performed with procedure (54-ISl-850, Rev 007). This procedure has been demonstrated for detection of flaws in the inner 15%-t only. The techniques were performed in accordance with the parameters identified in EPRI modeling report IR-2007-262. Radial Exam CircExam (U Circ Exam (Lower 15% Resulting% Resulting% S Inches De rees Inches Covera e s Inches De rees Covera e Exam Volume: 51.42 360 100% 45.42 360 B5% 6 360 15% Area Examined: 29 360 56.40% 2.74 360 6.03%', 6 360 100% Area Examined (Limitation 1): Area Examined (Limitation 2): Area Examined (Limitation 3): Totals: 56.40% 6.03% 100% Ad"ustment: 100% X 56.40% 56.40% 85%x6.03% 5.13% 15%x 100% 15% Radial Total: 56.40% CircTotal: 20.13% Total Coverage (Ax + Clrc) / 2: 38.26% Scanning was performed to the maximum extent possible. The total coverage achieved for scans performed in accordance with procedure N-UT-78, Rev 0005, with PDI-UT-6, Rev G, is a conservative estimate derived from the physical limitation caused by the nozzle configuration at the vertical sections of the nozzle and does not include additional volume obtained at the horizontal sections of the nozzle. See coverage diagrams for further information. Examiner: NA NA NA AREVA Reviewer: Dan Langenfeld Ill 10/31/10. 8 of Page 10
A RPV NZ to Vessel Coverage Diagram Report Number: 1-ANP-N2G AREVA \ Coverage Diagram No.: CD-01 Exam Area
* (ADLEH) = (AJEH) + (DLJK) + (BCKB) - (BCMB) * (6.2 X 6.45) + (2.2 X 4.0) + (3.5 X 3.5)/2 - (3.5) = 51.42 in 2 Examined AJ = 6.2" * . (ANEH) = 6.2(6.45 + 2.9)/2 = 29 in 2 AH =6.45" DL= 2.2" Cale
- 29 / 51.42 = 56.40%
LJ = 4.0" BK= 3.5" KC= 3.5" AB= 0.5" FE= 0.5" NE= 2.9"
- .60° RL Radial Coverage Scale:40%
Weld Configuration taken from Drawing: 122860
& EPRI Model IR-2007-262 Shell Nozzle UT Measured Thickness = 6.45" (including clad)
H G F E Page 9 of 10
111111 o A. RPV NZ to Vessel Coverage Diagram Report Number: 1-ANP-N2G AREVA Coverage Diagram No.: CD-02 Circ Scan Coverage Diagram D ------OL 100% Exam Area= 51.42 in 2 C I I 15%T = (0.97 x 6.2) = 6 in2 /( I
, ,, I I 85%T = (51.42 - 6) = 45.42 in 2 ,, I I
,, I I
I I I I I
, ,, I
, I
, ,, I I I I A B ,'
o' OJI m
\ K \
\
60° Rl Circ Coverage of upper 85% '\ I
\.
I I Examined 2.74 in2 of 45.42 in2 = 6.03% * '\
\
I I I I I
'\
\
I I I I I
\ \ I
\ I I
- 50° I 60° Shear Circ Coverage of inner 15% '\ I I
IN 9I Examined 6 in 2 of 6 in2 = 100%
\
/
I I I Scale: 40% Shell ( I " \ I I Nozzle H of 10 Page 10
UT-10-041, N3D-NV CNL-18-080
000189 A AREVA
- -- BROWNS FERRY NUCLEAR U1 ROS RPV NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
SECTION 14 N3D NOZZLE-TO-VESSEL WELD EXAMINATION DATA This section contains RPV N3D Nozzle-To-Vessel Weld UT examination data .
- N3D Nozzle-To-Vessel Weld UT Exam Data Section-14 Page 1 of 1
/kT-(0 ...rDlfi.000190
\ 1-ANP-N3D A Ultrasonic Examination Summary Sheet Report No.:
Component ID: N3D-NV REVA
Description:
Nozzle to Vessel Weld TVA B-D System: RPV (N3D) Site: BFN Unit: 1 Code Item: 83.90 Material: CS (Clad) Outage: U1 ROS Code Class: 1 Work Document: 1-Sl-4.6.G ISO/ Drawing(s): 122862 / SK-81018 EPRI Model No.: IR-2007-262 Procedure Nurriber Procedure Revision SDCN Procedure Title PDI Generic Procedure For The Manual Ultrasonic N-UT-78 with 0005 N/A Examination of Reactor Pressure Vessel Welds PDI-PDI-UT-6, Rev G UT-6 Manual Ultrasonic Examination of BWR Reactor 54-ISl-850 007 N/A Vessel Nozzle Inner Radius Regions and Nozzle to Shell Welds inner 15% Calibration Exam Data' Indication Data Indication Coverage Exam *Results Sheets Sheets Sheets Plot Sheets Worksheet ! CS-01 EDS-01 NA NA CWS-01 X No Recordable Indications CS-02 CS-03 CS-04 CS-05 Summary: Manual ultrasonic examinations were perfonned on the referenced weld during U1 ROB. ccordance with UT Procedure N-UT-78, Rev 0005, with PDI-UT-6, Rev G, 60" Longitudinal wave examinations were perfonned
- the vessel surface in both the radial and circumferential scan directions.
In accordance with UT Procedure 54-ISl-850-007 and the referenced EPRI model the following examinations were perfonned. N3 Nozzle Modelin~ Parameters N3 Calibration Parameters Probe Probe Skew Scan Surface Reflector Sweep Metal Path 50° +/- 115° Blend ID Notch 4.8 9.6" 60° +/- (52° to 74°) Vessel ID Notch 6.1 12Z 33.4% coverage of the required examination volume was obtained. This ultrasonic examination was performed in accordance with the criteria of 10CFR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 10CFR 50.55a (b) (2) (xv) (K) was achieved to the maximum extent possible. This examination was performed using the alternative examination volume defined in Code Case N-613-1 which reduces the area to be examined per IWB-2500-7 (a) and (b) to the weld plus a%" on each side. This examination satisfies the requirements of ASME Sec. XI 2001 Edition with 2003 Addenda for Appendix VIII, Category B-D, for item number B3.90, figure number IWB 2500-7(a) exam volume, and was performed using ASME Sec XI, Appendix VIII qualified personnel, procedures, and equipment as amended by the Final Rule. - AREVA Review: Customer: ANII:
A Manual UT Calibration Data Sheet 000191 TVA Procedure: N-UT-78 Report No: 1-ANP-N3D
, Site: BFN Unit: 1 Revision: 0005 Cal. Sheet No: CS-01 Manufacturer: Krautkramer Manufacturer: RTD Cal. Block ID: BF-18 Model: USN 58LSW Model: TRL2-Aust Material: CS (Clad)
Serial No.: 01C3M3 Serial No: 06-755 Reflector: ~TSDH Range: 8.0" Norn.Angle: so* Reflector Depth: 1.50" Probe Delay: 14.0519 µS Meas. Angle: so* UT Sweep Position: 3.8 Veloclty: 0.2310 in/µS Frequency: 2.0MHz Gain: 54.0dB Dlsplay Delay: O.OµS No. Elements: 2 Amplitude: 80% FSH Energy: NA Size: 2(24 x 42) Y4ol Temperature: as* Damping: 5000 Shape: Reel. Therm. Serial No.: VH-11834 Frequency: 2-25 MHz Configuration: D-SBS Couplant Type: Ultragel II Rectify: Full Wave Mode: Long Couplant Batch No.: 09325J Dual: On Focus: FD - 2.70" Verification Block ID: Rompas6571 Reject: 0% Squint Angle: 3* Verification Reflector(s): 2"Rad NA PRFMode: Auto High Contour: Flat Verification Sweep: 2.5 NA Display Start: IP Orientation: Axial Verification Gain(dB): 48.0 NA Pulser, Type: Square Exit Point: 1.1" Verification Amplitude: 80% NA Pulse Width: 250ns Skew Angle: NA Voltage: 450, Cable Type: , RG-174 Initial: 10/24/10 2301 Filter: Full Wave Cable Length: 24' Verify: 10/25/10 0145 Int Connectors: 1 . Verify: NA NA Final: 10/25/10 0505 Notes: Zone: 1 ( Examiner: NA NA NA REVA Reviewer: Dan Langenfeld Ill 10/26/10 Page 2 of 10
Ll,,T-1{)-c>lf / A Manual UT Calibration Data Sheet 0001 Z TVA Procedure: N-UT-78 Report No: 1-ANP-N3D Site: BFN Unit: 1 Revision: 0005 Cal. Sheet No: CS-02 Manufacturer: Krautkramer Manufacturer: RTD Cal. Block ID: BF-18 Model: USN 58LSW Model: TRL2-Aust Material: CS (Clad) Serial No.: 01C3M3 serial No: 06-755 Reflector: ID Notch Range: 20.0" Nom. Angle: ao* Reflector Depth: 6.125" Probe Delay: 14.0519 µS Meas. Angle: 60" UT Sweep Position; 6.1 Velocity: 0.2310 in/µS Frequency: 2.0MHz Gain: 63.0dB Display Delay: o.o µS No. Elements: 2 Amplitude: 80% FSH Energy: NA Size: 2(24 x 42) Y4J Temperature: ss* Damping: 5000 Shape: Rect. Therm. Serial No.: VH-11834 Frequency: 2-25 MHz Configuration: D-SBS Couplant Type: Ultragel II Rectify: Full Wave Mode: Long Couplant Batch No.: 09325J Dual: On Focus: FD-2.70" Verification Block ID: Rompas6571 Reject: 0% Squint Angle: 3* Verification Reflector(s): 2" Rad NA PRF Mode: Auto High Contour: Flat Verification Sweep: 1.0 NA Display Start: IP Orientation: Axial Verification Galn(dB): 45.0 NA Pulser Type: Square Exit Point: 1.1" Verification Amplitude: 80% NA Pulse Width: 250ns Skew Angle: NA Voltage: 450 Cable Type: RG-174 Initial: 10/24/10 2313 Filter: Full Wave Cable Length: 24' Verify: 10/25/10 0240 Int. Connectors: 1 Verify: NA NA Final: 10/25/10 0510 Notes: Zone:2 Examiner: NA NA NA Dan Langenfeld Ill 10/26/10 Page 3 of 10
Manual UT Calibration Data Sheet 0001 3 TVA Procedure: 54-ISl-850 Report No: 1-ANP-N3D Site: BFN Unit: 1 Revision: 007 Cal. Sheet No: CS-03 Manufacturer: Krautkramer Manufacturer: KBA Cal. Block ID: BF-18 Model: USN 58LSW Model: 892-600 Material: CS (Clad) Serial No.: 01C3M3 Serial No: 00X3B6 Reflector: ID Notch Range: 20;0" Norn.Angle: so* Reflector Depth: 6.125" Probe Delay: 14.2022 µS Meas. Angle: eo* UT Sweep Position: 6.1 Velocity: 0.1270 in/µS Frequency: 2.25 MHz Gain: 55.0 dB Display Delay: 0.0 µS No. Elements: 1 Amplitude: 80% FSH Energy: NA Size: 0.5" X 1.0" Temperature: 85° Damping: 5000 Shape: Rect. Therm. Serial No.: VH-11834 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325 J Dual: Off Focus: NA Verification Block ID: Rompas6571 Reject: 0% Squint Angle: NA Verification Reflector(s): 2" Rad 5" Rad PRFMode: Auto High Contour: Flat Verification Sweep: 1.0 2.5 Display Start: IP Orientation: Axial Verification Gain(dB): 24.0 24.0 Pulser Type: Square Exit Point: 0.70" Verification Amplitude: 80% 30% Pulse Width: 230ns Skew Angle: NA Voltage: 450 Cable Type: RG-174 Initial: 10/24/10 2320 Filter: NA Cable Length: 24' Verify: 10/25/10 0345 Int. Connectors: 1 Verify: NA NA Final: 10/25/10 0513 Notes: Min MP: 10.30" Max MP: 15.34" Examiner: NA NA NA Dan Langenfeld Ill 10/26/10 Page 4 of 10
A Manual UT Calibration Data Sheet 00019-TVA Procedure: 54-ISl-850 Report No: 1-ANP-N3D Site: BFN Unit: 1 Revision: 007 Cal. Sheet No: CS-04 Manufacturer: Krautkramer Manufacturer: KBA Cal. Block ID: BF-18 Model: USN 58LSW Model: 892-600 Material: CS (Clad) Serial No.: 01C3M3 Serial No: 0111PM Reflector: ID Notch Range: 20.0" Norn.Angle: 50* Reflector Depth: 6.125" Probe Delay: 17_7438 µS Meas. Angle: 50* UT Sweep Position: 4.8 Velocity: 0.1270 in/µS Frequency: 2.25 MHz Gain: 44.0dB Display Delay: O.OµS No. Elements: 1 Amplitude: 80% FSH Energy: NA Size: 0.5" X 1.0" Temperature: 85° Damping: 5000 Shape: Rect. Therm. Serial No.: VH-11834 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325 J Dual: Off Focus: NA Verification Block ID: Rompas6571 Reject: 0% Squint Angle: . NA Verification Reflector(s): 2" R~d 5" Rad PRFMode: Auto High Contour: 4.75" Verification Sweep: 1.0 2.5 Display Start: IP Orientation: Axial Verification Gain(dB): 20-0 20.0 Pulser Type: Square Exit Point: 0.9" Verification Amplitude: 80% 20% Pulse Width: 230ns Skew Angle: +115° Voltage: 450 Cable Type: RG-174 lnltlal: 10/24/10 2324 FIiter: NA Cable Length: 24' Verify: 10/25/10 0405 Int Connectors: 1 Verify: NA NA Final: 10/25/10 0517 Notes: Min MP: 7.91" Max MP: 14.19" Examiner: NA NA NA Dan Langenfeld Ill 10/26/10 5 of 10
A Manual UT Calibration Data Sheet 00019 TVA Procedure: 54-ISl-850 Report No: 1-ANP-N3D Unit; 1 Revision: 007 Cal. Sheet No: CS-05 Manufacturer: Krautkramer Manufacturer: KBA Cal. Block ID: BF-18 Model: USN5BLSW Model: 892-600 Material: CS (Clad) Serial No.: 01C3M3 Serial No: OOXOBN Reflector: ID Notch Range: 20.0" Nom.Angle: 50° Reflector Depth: 6.125" Probe Delay: 17.7438 µS Meas. Angle: 50° UT Sweep PosiUon: 4.8 Velocity: 0.1270 in/µS Frequency: 2.25 MHz Gain: 46.0dB Display Delay: 0.0 µS No. Elements: 1 Amplitude: 80% FSH Energy: NA Size: 0.5" X 1.0" Temperature: as* Damping: 5000 Shape: Rect. Thenn. Serial No.: VH-11834 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325 J Dual: Off Focus: NA Verification Block ID: Rompas6571 Reject: 0% Squint Angle: NA Verification Reflector(s): 2" Rad 2"Rad PRF Mode: Auto High Contour: 4.75" Verification Sweep: 1.0 1.0 Display Start: IP Orientation: Axial Verification Galn(dB): 22.0 22.0 Pulser Type: Square Exit Point: 0.9" Verification Amplitude: 80% 80% Pulse Width: 230 ns Skew Angle: -115° Voltage: 450 Cable Type: RG-174 Initial: 10/24/10 2326 Filter: NA Cable Length: 24' Verify: 10/25/10 0425 Int Connectors: 1 Verify: NA NA Final: 10/25/10 0521 Notes: Min MP: 7.91" Max MP: 14.19" Examiner: NA NA NA Dan Langenfeld Ill 10/26/10 Page 6 of 10
Report No.: 1-ANP-N3D UT Examination Data Sheet Examination Data Sheet No.: EDS-01 CS-01 CS-04 AREVA RPV Nozzle to Vessel Welds Calibration Sheet No's.: CS-02 CS-05 CS-03
- Customer: TVA Site: BFN Unit: 1 Outage: U1ROB 54-ISl-850, Rev 007 Configuration: Nz to Vessel Norn. Diameter: 26" PDI Generic Procedure For The Manual Ultrasonic Material: CS (Clad) Norn. Thickness: 6.125" Examination of Reactor Pressure Vessel Welds Procedure
Title:
Manual Ultrasonic Examination of BWR Reactor Vessel Nozzle Inner Radius Regions and Nozzle to Scan Surface: OD Weld Width: 4.75" Shell Welds inner 15% Scan Gain Scan Recordable Angle/Mode Skew Cal Sheet No. Indication Data Sheet No. Examiner Initials dB Limitation Indications 60° I Shear t 52° to 74° CS-03 64.0 No No NA NMB 50° I Shear +/- 115° CS-04 I CS-05 44.0 No No NA NMB Beam Direction Cal Sheet Scan Gain Scan Recordable Indication Examiner Angle/ Mode Zone Radial Circ *No. {dB) Limitation Indications Data Sheet No. Initials 60° I RL 1 X CS-01 68.0 Yes No NA NMB 60° I RL 1 X CS-01 68.0 Yes No NA NMB 60° I RL 2 X CS-02 78.0 Yes No NA NMB 60° I RL 2 X CS-02 78.0 Yes No NA NMB Comments: See Attached documentation of scan limitations and coverage .. l!a~a;~t!{!~J~ **1t~:l!'!:51~,-~~~t!rrillit!~Zi:!tL.dia!if~ME~~~~111iE:r~::11L11 ~ Examiner: Nathan Bauman II 10/25/10 l 1-------------,1---------------+----=~------=:;;;__,:!---------+-------+--------10 Examiner: NA NA NA NA \ AREVA Reviewer: Dan Langenfeld A_. Ill 10/26/10 © L........:::=..:.:..::=::::.:.J~:...::::==::=------L--'61~*-~, .. -d..~~~~_J-~-...L.__:=.::....._J ::S Page 7 of 10
RPV NZ to Vessel Report Number: 1-ANP-N3D Coverage Work Sheet AREVA Coverage Work Sheet No.: CWS-01 Radial scans were performed with a procedure qualified for the examination of vessel shell welds (N-UT-78, Rev 0005, with POI-UT-6, Rev G). Coverage was limited due to the nozzle configuration. In the circumferential scan direction the outer 85%-t is examined with the same vessel procedure as above and coverage was also limited due to nozzle configuration. To achieve additional coverage in the circumferential scan direction, a second examination is performed with procedure (54-ISl-850, Rev 007). This procedure has been demonstrated for detection of flaws in the inner 15%-t only. The techniques were performed in accordance with the parameters identified in EPRI modeling report IR-2007-262. Radial Exam Resulting% s Inches C rees Covera e Exam Volume: 70.64 360 100% 62.82 360 85% 7.82 360 15% Area Examined: 33.97 360. 48% 2.81 360 4.47% 7.82 - 360 100% Area Examined (Limitation 1): Area Examined (Limitation 2): Area Examined {Limitation 3): Totals: 48% \ ' 4.47% 100% Ad'uslmenl: 100% x48% 48% 85%x4.47% 3.8% 15%x 100% 15% Radial Total: 48% CircTotal: 18.8% Total Coverage (Ax + Clrc) 12: 33.4% Scanning was performed to the maximum extent possible. The total coverage achieved for scans performed in accordance with procedure N-UT-78, Rev 0005, with POI-UT-6, Rev G, is a conservative estimate derived from the physical limitation caused by the nozzle configuration at the vertical sections of the nozzle and does not include additional volume obtained at the horizontal sections of the nozzle. See coverage diagrams for further information. q 1-------E_xa_m_in_e_r_:......... N_A_ _ _ _ _ _ _ _ _ _ _+-________N_A _ _ _ _~---+---N_A _ _-+___N_A Ill _ _ _-t 10126/1 0 0' AREVA Reviewer: ' Dan Langenfeld 0
. Page 8 of 10 ~
( Report Number: 1-ANP-N3D RPV NZ to Vessel Coverag!! Diagram AREVA Coverage Diagram No.: CD-01 Radial Scan Coverage Diagram D --------QL Exam Area C
* (ADLEH) = (AJEH} + (DLJK} + (BCKB) - (BCMB) ,'
. * (7.9 X 6.6) + (2.6 X 5.25) + (4. 75 X 4. 75)/2 - (6.43) = 70.64 in2 I
, ,' I
,, t Examined ,,
,' I AJ = 7.9"
* (ANEH) = 7.9(6.6 + 2.0)/2 = 33.97 in2 I I AH= 6.6"
,, I DL = 2.6" Cale ,, I
- 33.97 / 70.64 = 48% , ,' I LJ = 5.25" I
I BK= 4.75"
, I
,, I KC=4.75" A B ,-' I AB= 0.5n
~\I FE= 0.5"
.. l NE= 2.0" I
60° RL Radial Cov~rage I
\
I
\
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I Scale: 40% \
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Weld Configuration taken from Drawing: 122862
& EPRI Model IR-2007-262 UT Measured Thickness = 6.6" (including clad)
Shell _ Nozzle* ~ 0 I H G F E Page 9 of 10 C,
Report Number: 1-ANP-N3D RPV NZ to Vessel Coverage Diagram AREVA Coverage Diagram No.: CD-02 Circ Scan Coverage Diagram D --------QL C I l I
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ll1lITITI 60° RL Circ Coverage of upper 85% \ \
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UlllllU Examined 2.81 in 2 of 62.82 in 2 = 4.47% \ \
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50° '/ 60° Shear Circ Coverage of inner 15% \ I
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- Examined 100% \ \
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Scale:40% ' , ..... __ .,,,,, / ( \ Shell I \ Nozzle H G F E Page 10 of 10
VE-12-011, N4A-NV CNL-18-080
e Site: HITACHI Browns Ferry Unit 1 Examination Summary Sheet Component ID: N4A Report No.: RPOD-01 Outage: UlRll .Configuration: Nozzle to Shell System: RPV ASME Cot: B-D ASME Item: B3.90 Aug. Requirements: N/A Exams Calibration Calibration Examination NDE Performed: Sheet(sl: Block: Procedure: Personnel: Level: Date: 0° L AVC-09 BF-18 GEH-UF716 V3 J. Makor/J. Phillips 11 / II-L 10/13/16 45°ST AVC-10 BF-18 GEH-UT-716 V3 I J. Makar/J. Phillips 11 / II-L 10/13/16 60°L T AVC-11 BF-18 GEH-UT-716 V3 J. Makar/J. Phillips II/ 11-L 10/13/16 70° LT AVC-12 CAL-1 IW2-061 GEH-UT-716 V3 J. Makar/J. Phillips II/ 11-L 10/13/16 70° LP AVC-13 CAL-IIW2-061 GEH-UT-716 V3 J. Mokar/J. Phillips II/ 11-L 10/13/16 45° s p AVC-14 BF-18 GEH-UT-716 V3 J. Makar/J. Phillips 11 / II-L 10/13/16 70° LP AVC-15 CAL-IIW2-061 GEH-UT-716 V3 J. Makor/J. Phillips 11 / II-L 10/13/16 45° s p AVC-16 BF-18 GEH-UT-716 V3 J. Makar/J. Phillips 11 / II-L 10/13/16 55° N/V AVC-17 to AVC-20 BF-18 GEH-UT-718 V3 J. Mokor/J. Phillips II/ 11-L 10/10/16 60° NS C-07 CAL-IIWZ-061 GEH-UT-300 V12 J. Makar II 10/13/16 60° FV C-08 BF-18 GEH-UT-300 V12 J. Makar II ( 10/13/16 55° N/V C-09 BF-18 GEH-UT-311 VlZ B. Dummer Ill 10/12/16 Comments: Ultrasonic examination results were acceptable to the requirements of ASME B&PV Code Section XI, 2007 Edition with the 2008 Addenda. as modified by the PDI program description and the Federal Register. Part II, Nuclear Regulatory Commission, 10 CFR Part 50 for Category B-0 Reactor Pressure Vessel IRPV) Assembly Welds. Automated transverse and parallel scans were performed in accordance with procedures GEH-UT-716 V3 {DRR 10-03 and DRR 13-35 using 45° Shear wave. 60° RL. and 70° RL search units. supplemental 0° L-Wove scans were also performed. Manual transverse and parallel scans were performed in accordance with procedure GEH-300 V12 {DRR 13-34) using 60°RL search unit. Nozzle Inner 15%T circ scans were performed in accordance with GEH-UT-718 V3 {ORR 11-02) and GEH-UT-311 V19 using model validated search unit angles. Automated scanning was performed from the vessel OD surface and was restricted due to nozzle the configuration and an insulation support ring. Manual scanning was performed in the areas restricted to automated scanning. 22 indications were recorded and evaluated as being acceptable to Table IWB-3512-1. After applying the proximity rules of IWA-3300, GEH CNF-ISl-001 and BF NOi #UlRll-010 was issued due to unacceptable interactions of individual indications. All evaluations for IWA-3000 flow interactions will be performed by Structural Integrity Associates. Non-recordable reflectors were observed, which were characteristic of manufacturing artifacts. Achieved coveraae == 70.4%. Code Cose N-613-1 coolies. The examination results were compared with data report R-1067 from Ul-R6 outage with lg) No Change These examinations were performed under Work Order: 117268052 D Change This summary and the following data sheets have been reviewed and \cept~e following personnel:
-t'J1ff D PrepocedS, Il \\\i1\ \~ -~--
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Report RPOD-01 N4A Nozzle to Shell Page 1 of 177
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I e HITACHI SP2000 RPV Examination Coverage Calculation Sheet Browns Ferry Unit 1 / UlRll .1 N4A (Noz-RPVJ Ic .CODE CROSS-SECTIONAL AREA TOTAL CODE COVERAGE Percent i Weld Length = Exam Volume = 360. 48.1 Required Exam Area ~q. in. Area Scanned Automated of Area Automated Weld Length Automated Percent
- Automated 70° T-Scan (S6 NS) A 16.1 2.8 5.8% 281.1 2.3%
45° T-Scon (S6 FVI A 26.2 C 18.9 39.3% 281.1 15.3% 60° T-Scan 1541 A 5.8 ' 5.8 12.1% 281.1 4.7% 70° P-Scon (S6 NS) A 16.1 0.8 1.7% 281.1 0.6% 45° FScon (56 FVJ A 26.2 10.0 20.8% 281.l 8.1% IRS P~scon {S4l A* s.s 5.8 100.0% 281.1 26.0% 70° r..:sccin IS6 NSI B 16.1 2.8 5.8% 33. 0.3% 45° T-Scon (S6 FV) B 26.2 18.9 39.3% 33 1.8% 60° T-Scdn IS41 B 5.8 . 3.6 7.5% 33 0.3% 70° P-Scdn [56 NS) B 16.1 0.8 1.7% 33. 0.1% 45° T-Scon (56 FVl B 26.2 10.0 20.8% 33 1.0% IRS p..:scan IS4J B* 5.8 5;8 100.0% 33 3.1% 70°T-Scan (S6 NS) 45° T-Scon (56 FV) so~ T-Scan (S41 70° P-Scan (S6 NS) 45°T-Scan (56 FVJ IRS P-.Scan (S4)
% Total Composite-Coverage= 63.6%
Revised 10/10/13
~ Comments: _A - Automated scanning was limited due to the nozzle configuration.
c B - Automated 60° T-scan was restricted due to the proximity of the insulation support ring. -
~
- IRS Coverage calculation determined by modeling.
Examination volume is in accordance with Code Case N-613-1. Note - Rounding methogs may affect calculated values. UC-Uoderclad, FV-Full volume. NS-Near Surface. Weld length in degrees.
l!
*c e HITACHI Manual RPV Examination C'overage Calculation Sheet Browns Ferry Unit 1/ UlRll
'~ N4A {Noz-RPV)
!c CODE CROSS~SECTIONALAREA TOTALCOOE COVERAGE Percent i- Weld_ Length = 360. Required Exam Area Scanned of Area Weld Length Percent Exam Volume= 48,1 Area Sq. in. Manuaf Manual Manual Manual 60° r:scon 156 NSl A 16:1 2.3 4.8% 25;9 0.2% 60° P-Scon {56 NS) A 16.l. 0.8 1.7'.% 25.9 0.1% 60° r.:scan 156 FVI A 26.2 23.4 48.6%- 25;9 1.8% 60° P-Scan (56 FV) A .26.2 10.0 20.8% 25.9 0.7% 60° T-Scari (S4} A s;s 5.8 12.1% 25.9 0.4% IRSl-Scan (54) A* 5.8 5.8 100.0% 25.9 3,6% 60° T-Scan (S6 NS} 60° P-Scan {S6 NS) 60° T-Scon (56 FV) 60° P-Scan (S6 FV) 60° r..:sc:an (541 IRS P-Scan (54) 60° T-Scan [56 NS} 60~ p..:scan (S6 NS) 60° "!'-Scan 156 FVI 60? P,Scan {56 FV) 60° T-Scan (54) IRS P-Scan (541
% Total Composite Cover'age = 6.8%
Revised 10/10113
~ Comments: A- manual scanning was limited due to the nozzle corifigµrotion.
j B - Ma_nual 60° T-scan was restricted due to the proximity of the_ NllA nozzle. (
~
- IRS Coverage calculation determined by modeling.
Examination volume is in accordance With Code Cose N-613-1. Note - Rouhdih-g methods may affect calculated values. UC-Underclod, FV-Full volume, NS-Near S.urface. Weld length in degrees.
e HITACHI Browns Ferry Nuclear Plant RF0-11 Coverage Plot Browns Ferry 1 FEEDWATER 70° NS Exam Volume= 16.1 Sq. In. 45° A/ Exam Volume = 26.2 Sq. In. 50° Inner 15% Exam Volume= 5.8 Sq. In. 70° NS T-Scan achieved = 2.8 Sq. In. 45° FV T-Scan achieved = 18.9 Sq. In. 50° Inner 15% T-Scan achieved= 5.8 Sq. In. ( I I T-scans 45°T oo*r I I I I I I __ j I I I I I
-----i Automated UT restricted due to nozzle configuration l
\ ___..., Report RP00-01 N4A Nozzle to Shell Page 156 of 177
8 HITACHI Browns Ferry Nuclear Plant RF0-11 Coverage Plot Browns. Ferry 1 FEEDWATER 70° NS Exam Volume = 16.1 Sq. In. 45° FV Exam Volume= 26.2 Sq. In. 60° Inner 15% Exam Volume= 5.8 Sq. In. 70° NS T-Scan achieved =2.8 Sq. In.. 45° FVT-Scan achieved= 18.9Sq. In. 60° Inner 15% T-Scan achieved= 3.6 Sq. In.
/"'
( I l T-scans 45°T 60°T l I. I J I I __ j i--- l 1 I I I Automated 60° T-scan restricted due to insulation support ring Report RPOD-01 N4A Nozzle to Shell Page 157 of 177
8 HITACHI Browns Ferry Nuclear Plant RF0-11 Coverage Plot Browns Ferry 1 FEEDWATER 70° NS Exam Volume= 16.1'Sq. In. 45° FV Exam Volume = 26.2 Sq. In. 60° Inner 15% Exam Volume= 5.8 Sq. In. 70° P-Scan achieved = 0.8 Sq. In. 45° FV P-Scan achieved = 10.0 Sq. In. 55° Inner 15% P-Scan achieved (By modeling)= 5.8 Sq. In. ( I I P-scans 70°P 45° p I I I I I I J 1-- - - - - I I I I I I I I I l--- ------1 Automated P-scan Report RPOD-01 N4A Nozzle to Shell Page .158of177
8 HITACHI Browns Ferry Nuclear Plant RF0-11 Coverage Plot Browns Ferry 1 FEEDWATER 60° NS Exam Volume = 16.1 Sq. In. 60° FV Exam Volume = 26.2 Sq. In. Inner 15% Exam Volume= 5.8 Sq. In. 60° NS T-Scan achieved = 2.3 Sq. In. 60° FV T-Scan achieved = 23.4 Sq. In. 60° Inner 15% T-Scan achieved = 5.8 Sq. In. (
\
I T-scans 60°T I I I [ I I _ _ _ _J r--- I 1 I I I I
-----i Manual T-scan coverage Report RPOD-01 N4A Nozzle to Shell Page 159 of 177
( e HITACHI Browns Ferry Nuclear Plant RF0-11 Coverage Plot Browns Ferry 1 FEEDWATER 60° NS Exam Volume= 16.1 Sq. In. 60° FV Exam Volume= 26.2 Sq. In. Inner 15% Exam Volume= 5.8 Sq. In. 60° P-Scan achieved= 0.8 Sq. In. 60° FV P-Scan achieved = 10.0 Sq. In. Inner 15% P-Scan achieved (By modeling)= 5.8 Sq: In. so*p oo*p I I j I I I I I
-----i Manual P-scan coverage Report RPOD-01 N4A Nozzle to Shell Page 160 of 177
fl) HITACHI N4A Auto UT area restricted byN11A nozzle
- /
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Report RPOD-01 N4A Nozzle to Shell Page 161 of 17,7
VE-12-055, N4B-NV CNL-18-080
Ultrasonic Examination 000212 BFN 1 Procedure: N-UT-78 Outage No.: U1 RF09 Summary No.: 00187-ISI-BFN1 Procedure Rev.:
---------- 5 Report No.:
VE-12-055 Workscope: ISi Work Order No.: 1-Sl-4.6.G Page: 1 of 1 Code: Section XI 2001 Ed/2003 Add Cat./ltem: B-D/B3.90 Location: Reactor/Drywell Drawing No.: 1-CHM-0992-C-01
Description:
NOZ - SHL System ID: 329 - Reactor Pressure Vessel Component ID: N4B-NV Size/Length: 12/ Thickness/Diameter: 6.6 / 12 Limitations: 32.38% Comments: Reference Vendor UT data sheets Results; Accept~ Reject CJ Info CJ Percent Of Coverage Obtained > 90%: 32.38% Reviewed Previous Data: YES Examiner Level Signature Date Reviewer Signature Date Level Signature Date Site Revjew Signature Date Level Signature Date ANII Review Signature Date
1sl ~ -t J- - Ji 55 000213 - A AREVA BROWNS FERRY NUCLEAR U1 R9 REACTOR VESSEL NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
SECTION 11 N4B NOZZLE-TO-VESSEL WELD EXAMINATION DATA This section contains Reactor Vessel N4B Nozzle-To-Vessel Weld UT examination data. Page 210 of347
000214 Report No.: 1-TVA-N4B-NV A Ultrasonic Examination Summary Sheet Component ID: N4B-NV AREVA
Description:
RPV Nozzle to Shell Weld Code Customer: TVA B-D System: 329 (N4B) Category: Site: BFN Unit: I 1 Code Item: 83.90 Material: CS (Clad) Outage: U1R9 Code Class: 1 Work Document: 112507860 ISO I Drawing(s): 122866 E-2 / 122861 E-7 EPRI Model No.: IR-2003-19 Procedure Number Procedure Revision SDCN Procedure Title POI Generic Procedure for the Manual Ultrasonic N-UT-78 0005 N/A Examination of Reactor Pressure Vessel Welds POI -UT-6 Manual Ultrasonic Examination of BWR Reactor 54-ISl--850 007 N/A Vessel Nozzle Inner Radius Regions and Nozzle to Shelf Welds (inner 15%) Calibration Exam Data Indication Data Indication Coverage Coverage Exam Results Sheets* .Sheets Sheets Plot Sheets Worksheet Data Sheet CS-01 CS0 04 EDS-01 NIA NIA CWS"°1 CDS-01 No. Recordable Indications CS-02 CS-05 EDS-02 CDS-02 CS-03 Summary: Manual ultrasonic examinations were performed on the referenced weld during U1R9. In accordance with UT Procedure N-UT-78 Rev. 0005, 60° Longitudinal wave examinations were performed from the vessel surface in both the radial and circumferenlicil scan directions. In accordance with UT Procedure 54-ISl-850--007 and the referenced EPRI model the following examinations were performed. Feedwater (N48) Nozzle Modeling Parameters Probe Probe Skew Scan Surface 40° Shear +/-120° Blend 60° Shear +/-(35° to 67°) Vessel
)
32.38% coverage of the required examination volume was obtained. This ultrasonic examination was performed in accordance with the criteria of 10CFR 50.55a {b) (2) (xv) (G) and the minimum coverage requirements of 10CFR 50.55a (b) (2) (XV) (K) was achieved to the maximum extent possible. This examination was performed using the alternative examination volume defined in Code Case N-613-1 which reduces the area to be examined per IWB-2500-7 to the weld plus.a 'h" on each side. This examination satisfies the requirements of ASME Sec. XI 2001 Edition with 2003 Addenda for Category 8-D, item number 83.90, figure number IWB 2500-Texam volume,.and was performed using ASME Sec XI, Appendix Vlll qualified personnel, procedures. and equipment in accordance with the 2001 Edition of Appendix VIII as amended by the Finiil Rule. Dose: 146 mr Personnel Name Signature Level Da.te Prepared By: Jarit Busse --~~ II 11/05/12 AREVA Review: Paul Anderson
~~ Ill I//K/,.,..:2..
Customer: Damon Priestley ._-(.1 /_) . 1', J Ill I/ /1 /1 l-
-~~
l ANII: Jq, ... ,..-,,,1 Fr.,~ NIA L . ,, ' " /11-Page 1 of 11 Page 211 of 347
v~-1:l-f6ss A Manual UT Calibration Data Sheet AREVA
- Customer: TVA Procedure: N-UT-78 Report No: 1-TVA-N48-NV I
Site: BFN -Unit: J. t Revision: 000~ Cal *.Sheet No: C&01 Outage: U1R9 SDCN: NIA Weld ID: N4B..NV Instrument cJr* S~ttings- Search: Unit ... Calibration Manufacturer: .GEIT Manufacturer: RTD Cal. Block ID: BF-18 Model: USN-58L Model: TRL2-ST Material: CS (Clad) Serial No;: 01040T Serial No: 07-305 Reflector: Y.tSDH Range: 7.0" Nam.Angle: so* Reflector Depth: 1.50" Probe Detay: 10.9372µ$ Meas. Angle: 60° UT Sweep Position: *i:,JSO Velocity: 0.2300 .in/µS Frequency: 2.0_MHz Gain: 61.5 dB Dieplay Delay: O.OµS No. Elements: 2 Amplitude: 80% FSH Energy: High Size: 2(24x42)mm Temperature: 85' Damping: 1k.O Shape:. Rect.. Thenn. Serial .No.: VH-13178 F11:1quenc)': 2MHz. Configuration: D-SBS Couplant Type:
- UltrageUI Rectify: FullWave Mode: Long. Couplant B11tch No.: 111258 Dual: On Focus: FS-125mm Verification. Block ID: Rompas- 6571 I
Reject: 0% Squint Angle: s* Verification *Reflector(s): 2"Rad. NIA PRFMode: Auto High Contour: Flat Verification Sweep: 2.8 NJA Dlsplay Start: IP Olientation: Axial Verification Gain(dB): 56:0 N/A Pulser Type: Spike Exit Point: 1.1~ Verlficatlon Amplitude: 80% N/A I Pulse Width: Fixed Skew Angle: NiA Cal Date Time_ Voltage: NIA Cab_le Type: RG-174 Initial: 11/05/12 1~53 } Filter: See Rectify Cable Length: 12' Verify: 11/05/12 1506 Int. Connectors: 0. Verifyi NIA N/A
- Final: 11/05/12 173.5
~, --
Notes: Zone 1 Calibrated in Metal Path Personnel Name Signature Level D_ate Examiner: Jatit Busse
~-
~
,,-::;"/
~ II 11/05112 AREVA Reviewer: Paul .Anderson P/./~ Ill 11/¥/1~
Page 2 of 11
- Page 212 of 347
v~ - 1 :J.. -p-ss A Manual UT Calibration Data Sheet AREVA .. Customer: TVA' Procedure: N-UT-78 Report No: 1-TVA-N48-NV Site: BFN I Unit: j 1 Revision: 0005 Cal. Sheet No: CS-02 Outage: U1R9 SDCN:* N/A W~ldlD: N4B~NV Instrument & S~ttings Search Unit Calibration Manufacturer: GEIT Manufacturer: RTD Cal. Block ID: BF-18 Model: USN-58L 0 Model: TRL2-ST Material: CS (Clad) Serial No.: 01040T .Serial No: 07-305 Reflector: ID*Notch Range: 16.0" Norn.Angle: 60° Refl_ector Depth; . 6.125" Probe Delay: 10.9372 µS Meas. Angle: 'so* UT Sweep.Position: 7.2SD Velocity: 0.2300 in/µS Frequency: 2.0MHz Gain: 76.0dl!l' ( Display Delay: O.OµS No. Elements: 2 A111plit\lde:* .80%.FSH. Energy: .High ' Siz:e: 2(24x 42)rnm Temperature: 85~ Damping:. 1k0 ... Shape: Rect. Therm. Serial No.: VH0 13178 Frequ1mcy: .2,V,Hz- Configuration: D-SBS Couplant Type: Ultragel II Rectify: Fl.ill Wave Mode: Long. Couplant Batch No.: 111256 Dual: On Focus: FS-125mm Verification Block ID: Rompas - 6571 Reject: 0% Squint Angle: 50 Verification Reflector(s): 2" Rad. N/A PRFMode: Auto High Contour: Flat Verification Swees,: 1.2 N/A Dl11play Start: IP Orientation: Axial Verification Galn(dB): 56.0 N/A Pulser Type: Spike Exit Point: 1.1* Verification Amplitude: 80% NIA PulseWldth: Fixed Skew Angle: N/A Cal D!Jte Time Voltage: NIA Cable Type: RG-174 Initial: 11/05112 1357 FIiter: See Rectify Cabl~ Lrmgth: 12' Verify: 11/05/12. 1528
*int, Connectors: o: Verify: N/A NIA Final: 11/05/12 1737 Notes: Zonec2 Calibrated in Metal Path
\
Personnel Name Signature *Level Date Examiner: Jarit B.usse ~_:;;;_&f:,, ~ ~ II 11/05/12 AREVA Reviewer: . Paul Anderson R~~ Ill 11/k.ha Pag~ 3 of 11 Page 213 of347
A Manual UT Calibration Data Sheet AREVA _r.
-~
Customer: TVA Procedure: 54-ISl-850 Report No: 1-1VA-N4B-NV C',f Site: BFN I Unit: I 1 Revision: 007 Cal. Sheet No: CS-03 0 0 Outage: U1R9 SDCN: NIA Weld ID: N4B-NV 0 Instrument & Settings Search Unit Calibration Manufacturer: GEIT Manufacturer: KBA Cal. Block ID: BF-18 Model: USN-58LSW Model: 892-600 Material: CS (Clad) Serial No.: 020W35. Serial No: 0111PV Reflector: ID Notch Range: 14.0" Nom.Angle: 40° Reflector Depth:
- 6.125" Probe Delay: 28.9316 µS Meas. Angle: 40° UT Sweep Position: 5.7 SD Velocity: 0.1270 in/1,1S Frequency: 2.25MHz Gain: 43,0 dB Display Delay: 0.0 µS No. Elements: 1 Amplitude: 80% FSH Energy: NIA Size: 0.50" X 1.0" Temperature: as*
Damping: 5000 Shape: Reel. Therm. Serial No.: VH-13178 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 11125B Dual: Off Focus: N/A Verification Block ID: Rompas 11-1127 Reject: 0% Squint Angle: N/A Verification Reflector(s): 2" Rad .. 5" Rad. PRF Mode: Auto High Contour: 3.05" Verification Sweep: 1.4 3.6 Display Start: IP Orientation: Axial Verification Gain(dB): 23.5 23.5 Pulser Type: Square Exit Point: 0.80" Verification Amplitude: 80% 38% Pulse Width: 220 ns Skew Angle: +120* Cal Date Time Voltage: 450 Cable Type: RG-174 Initial: 11/05/12 1350 FIiter: NIA Cable Length: 12' Verify: 11/05/12 1647 Int. Connectors: 0 Verify: N/A NIA Final: 11/05/12 1757 Notes: Min MP-7.64" Max MP - 11 .35" Calibrated In Metal Path Personnel Name Signature Level Date Examiner: Nathan Bauman ~.,,d- II 11/05/12 AREVA Reviewer: Paul Anderson 2~ Ill ///,~~ Page 4 of 11 Pag.e 214 of 347
A Manual UT Calibration Data Sheet AREVA
- c Customer: TVA Procedure: 54-ISl-850 Report No: 1-TVA-N4B-NV *,-i
('J, Site: BFN I Unit: I 1 Revision: 007 Cal. Sheet No: CS-04 0 Outage: U1R9 SDCN: NIA Weld ID: N48-NV 0 0 Instrument & Settings Search Unit calibration Manufacturer: GEIT Mam,!facturer: KBA Cal. Block ID: BF-18 Model: USN-58LSW Model: 892-600 Material: CS (Clad) Serial No.: 020W35 Serial No: 01BV5H Reflector: ID Notch Range: 14.0" Nom.Al"!gle: 40° .Reflector Depth: 6.125" Pre>be Delay: 28.9316 µS Meas. Angle: 40° Ur.Sweep Position: 5.7SD Velocity: 0.1270 inlµS Frequency: 2.25 MHz Gain: 46.0 dB Display Delay: . O.OµS No. Elements: 1 Amplitude: 80% FSH Energy: NIA Size: Q.50" X 1.0" Temperature: 55* Damping: 5000 Shape: Rect. Thenn. Serial No.: VH-13178 Frequency: 2.25MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 111256 Dual: Off Focus: NIA Verification Block ID: Rompas 11~1121 Reject: 0% Squint Angle: NIA Verification Reflector(s): 2" R~d, 5" Rad. I PRFMode: Auto High Contour: 3.05" Verification Sweep: 1.4 3.6 Display Start: IP Orientation: Axial Verification Gain(dB): 24.5 ., 24.5 Pulser Type: Square Exit Point: o.ao* Verification Amplitude: 80% 20% Pulse Width: 220 ns Skew Angle: -12!) 0 ca, Date Time Voltage: 450. Cable Type: RG-174 Initial: 11105/12 1357 I Filter: NIA Cable Length: 12' Verify: 11/05/12 1700 Int. Connectors: 0 , Verify: NIA NIA Final: 11/05/12 1800 Notes: Min MP - 7 .647 Max MP-11.35" Calibrated in Metal Path - Personnel Name Signature Level Date Examiner: Nathan Bauman ~.,,£_ II 11/05/12 AREVA Reviewer: Paul Anderson p~~ Ill 11/,h~ Page 5 of 11 Page215of347
A Manual UT Calibration Data Sheet AREVA Customer: TVA Pro(:edure: 54-ISl-850 Report No: 1-TVA-N4S-NV Site: BFN I Unit: I1 Revision: 007 Cal. Sheet No: cs~os Outage: lJ1R9 SDCN: N/A Weld ID: N4B-NV Instrument & Settings Search Unit cal/brat/on Manufacturer: GEIT Manufacturer:
- KBA Cal. Block ID: BF-18 Model: USN-58L SW Model: 892~600 Material: CS (Clad)
Serial No.: 020W35 Serial No: 015BJP Reflector: ID Notch Range: 18.0" Nom *. Angle: eo* Reflector Depth: 6.125" Probe Delay: 13.5525 µS ,l'Jleas. Angle: 63" UT Sweep Position: 7.5SD Velocity: 0.1270 in/µS f\requency: 2.25.MHz Gain: 51.5 dB Display Delay: O.OµS No. Elements: 1 Amplitude: 80% FSH Energy: N/A' Size: 0.50" X 1.0" Temperature: 85" Damping: 500 Q Shape: Rect. Therm. Serial No.: VH-13178 Frequency: 2.25MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 11125B Dual: Off Focus: NIA Verification Block ID: Rompas 11-1127 Reject: 0% Squint*Angle: N/A Verification Reflector(&):' 2" Rad. 5" Rad. PRFMode: Auto High Contour: Flat Verification SWEtep: 1.1 2.8' Display Start: IP Orientation: Axial Verification Gain{dB): 19.0 19.0 Pulser Type: Square Exit Point: o.8" Verification Amplitude: 80% 30% Pulse Width: 220 ns Skew Angle: +/-{35" to 67°) Cal Date Time Voltage: 450 Cable Type: RG-174 Initial: 11/05/12 1403 Filter: NIA Cable Length: 12' Verify: 11/05i12 1710 Int Connectors: 0 Verify: NIA NIA Final: 11/05/12 1803. Notes: Min MP - 9. 73" Max MP- 14.44" ' Calibrated in Metal Path
\
Personnel Name Signature Level Date Examiner: Nathan Bauman ~..,? II 11/0~12 AREVA Reviewer: Paul Anderson .P~ Ill 11.h-~,:7 Page 6 of 11 Page 216 of 347
)
e e Report No.: 1-TVA-N4B-NV A UT *Examination Data Sheet Examination Oata Sheet No.: EDS-01 AREVA RPV Noµle to Ve5"1 Welds Calibration Sheet.No's.: CS-01 CS-02
- Customer: TVA Prcie~dur:e Co,nponent lnformafion
'Site: BFN r Unit: 1 System: RPV Welc;t ID: j N4B:;NV N-UT-78 Rev.0005 Outage: U1R9 . Configurati.on: Nz to Vessel Nom. Diameter: 12.0" POI Generic procedure for the manual ultrasonic Material: CS (Clad) Nom. Thickness: 6.6" Procedure
Title:
examination of reactor pressure vessel welds PDI-UT-6 Scan Surface: OD Weld Width; 2.5" Examinati.on Information Start Date: 11/05/12 Start Time: 1506 Compone11t*Temperature: 80° Couplant Type: Ultragel II End Date: 11/05/12 End Time: 1603 Thermometer Serial No.: VH-13175 Couplant Batch No.: 11125B Procedure: N~t.Jr.;1s Rev:. 00051 Circumte'rential Exam-"'.' Outer ~5:% + Radial E.xam Angle/Mode Z.One Beam Direction ca, Sheet :ScanGain Scan. Rec;ordable Indication Examiner Radial Circ N.o. (dB) .Limitation Indications Data Sheet No. Initials
. 60" / RL 1 X .CS-01 7:6,5. Yes, No N/A JMB 60° / RL 1 X CS-01 76.5 Yes No N/A JMB so*, RL 2 X cs~o2 84.0 Yes No NIA JMB 60° / RL 2 X CS-02\ 84.0 Yes No NIA JMB Comments: Limitation due to the nozzle configuration 360°. (
I Perllonnel Name Slgnstu.re Level Date Examiner: .Jarit B1.,1sse ~- ~ II 11/05/12 Examlner: NIA NIA NIA NIA AREVA Reviewer: P~ul Anderson ~~/~ Ill /14-1/.:z Page 7 of 11 0002~J)
- ..- - - - * - - - - - - - - - - - - - - - - - - - - . . : ! Y l . . . . : ! o ' L : : : ! ! 1 ! : . ! ! ! ! = = - - - - - - - - - -
e e Report No.: 1-TVA-N4B-NV A UT Examination Data Sheet Examination Data Sheet No.: EDS-02 CS-03 AREV RPV Nozzle to Vessel Welds Calibration Sheet No's.: CS-04 CS-05 Customer: TVA Procedure Component Information Site: BFN I Unit: 1 54-ISl-850, Rev 007 System: RPV Weld D: I N4B-NV Outage: U1R9 Configuration: Nz to Vessel Norn. Diameter: 12.0* Manual Ultrasonic Examination of BWR Reactor Material: CS (Clad) Norn. Thickness: 6.6" Procedure ntle: Vessel Nozzle Inner Radius Regions and Nozzle to Shell Welds (inner 15%) Scan Surface: OD Weld Width: 2.5" Examination Information Start Date: 11/05/12 Start Time: 1647 Component Temperature: 80° Couplant Type: Ultragel II End Date: 11 /05/12 End Time: 1730 Thennometer Serial No.: VH-13175 Couplant Batch No.: 11125B Procedure: 54-ISl-85<>-0071 Circumferential exam - Inner 15% Scan Gain Scan Recordable Angle/ Mode Skew Cal Sheet No. Indication Data Sheet No. Examiner Initials (dB) limitation Indications 40° / Shear +120° CS-03 56.0 No No N/A NMB 40° I Shear -1 20" CS-04 56.0 No No N/A NMB 60° I Shear +/-(35° to 67° CS-05 63.5 No No NIA NMB Comments: None Personnel Name Signature Level Date rr- ..--! Examiner: Nathan Bauman ~L II 11/05112
?-J C\?
- r. .!
Examiner: NIA NIA NIA NIA I 0 0 AREVA Reviewer: Paul Anderson P~/~ Ill ///7~.:Z ~o Page 8 of 11
A UT Coverage Data Sheet Report No.: 1-TVA-N4B-NV A EVA Coverage Data Sheet No. : CDS-01 Customer Information Component lnfonnation Utility: TVA Plant Browns Ferry Unit: 1 Wetd ID: N48-NV Configuration: Nozzle to Shell Radial Examination Coverage Radial Exam Coverage 100% t 3 Total examination Volume = 2251 .20 in 151 Limitation = 1130.95 in 3 3 Volume Covered= 1120.25 in Total Examination Coverage= 49.76% 0 0 0
-I
'µ N
f'\) V) Page 9 of 11
Report No.: 1-TVA-N4B-NV UT Coverage Data Sheet Coverage Data Sheet No. : CDS-02 Customer lnfonnatlon Component lnfonnatlon Utility: TVA
- Plant Browns Ferry Unit 1 Weld ID: N4B-NV Configuration: No.ule to SheH Circumferential Examination Coverage Circ. Examination Coverage Outer 85%t exam coverage 2
Total examination Area = 24 .38 in 2 Area of Limitation = 24 .38 in Area Examined= 0.00 in 2 ...... Total Area Examined / Total Area
= 0.00%
Total Examination Coverage : 0.00 in2 / 25.06 in 2 = 0.00% Inner 15% Circ. Exam Coverage Total examination Area= 1.73 in2 ** ,t 2 Total Examination Coverage =1 .73 in Total Examination Coverage =100% (~ I'" , r -. ,: t 11\ I Page 10 of 11
e e e A RPV Coverage Work Sheet Report Number: 1-1VA-N4B-NV A VA Customer lnfonnation Component Information Utility:_ TVA Plant: BFN IUnit: 1 I Outage: U1R9 Weld ID: N48-NV Work Sheet Number: CWS-01 60"RL Radial Scan (N-UT-7~5) 100% t volume 60°RL Circ Scan (N-UT-78-0005) 85% t volume Circ Scan (54-lSl-350-007) In,- 15% t volume (Modeled) Thickness (ts) Inches 6.60 Th ickness (ts) Inches 6.60 Thickness (ts) Inches 6.60 Weld Width Inches 2.50 Weld Width Inches 2.50 Weld Width Inches 2.50 Code CaseN-613-1 Code Case N-613-1 Exam Area (ABC DEF G HI) in. 2 26.11 Exam Area (A B C D E F G H I) in' 2251 .20 Exam Area (A 8 C DEF G H I) in' 2611 Inner 15% I area in' 1.73 Area Scanned in' 1120.25 Upper 85% t area in' 24.38 Area Scanned 1.73 Percentage a Area Scanned 49.76 Area Scanned 0.00 Percentage of Area Scanned 100.0 Percentage of Area Scanned 0.00 CoverllQe Radial Scan 100% t Volume 49.76 Coveraae Clrc Scan Uooer 85% t Volume 0.00 Coveracie Clrc Scan Inner 16% t Volume 15.00 Total Coverage Radial and Circ Scan : (49.76% + 0.00"/o + 15.00%) + 2 = 32.38% (See Radial and Circumferential coverage sheets for more detail.) Radial scans were performed with a procedure qualified for the examination of vessel nozzle to shell welds (N-UT-78-0005). This procedure has been demonstrated for detection of flaws located throughout the entire weld thickness and base material when scanning in the perpendicular direction to the weld . Coverage obtained during radial scans was fimited due to the nozzle and weld configuration . In the circumferential scan direction the outer 85%-t is examined with the same vessel procedure as mentioned above (N-UT-78-0005) and has been demonstrated for detection of flaws located in the upper 65%-t of the weld and base material when scanning in the parallel and tangential direction to the weld . Coverage was also limited due to nozz:le configuration . To achieve additional coverage in the circumferential scan direction, examinations were also performed with a procedure (54-ISl-850-007) qualified for nozzle to shell weld inner 15% thickness region . This procedure has been demonstrated for detection of flaws in the inner 15%-t only when scanning in the parallel and tangential direction as define by the modeling. The nozzle to shell weld inner 15%-t examination techniqun were performed in accordance with the scanning parameters identified in EPRJ modeling report IR-2003-19. Scanning was performed to the maximum extent possible. The total coverage achieved for exam ination scans performed , is a conservative estinate derived from the physical limitation caused by the nozzle and weld configuration . The exam/coverage area cak:4.tlations were derived from a CAD drawing based on the available dimensions from TVA supplied drawing number 122866 E / 122861 E-7. E x a m ! ~Bauman Examiner: Jarit Busse Sign: Level: II Date: 11/05112 LevJI: II Date: 11/05112 Sig~~ Sign: ff. Revl1twedBy :~ ~ Level: Ill Date:
//F~2 Page 11 of11 0
~
VE-12-057, N4C-NV CNL-18-080
Ultrasonic Examination 000236 Site/Unit: BFN / 1 Procedure: N-UT-78 Outage.No.: U1RF09 Summary No.: 00188-ISI-BFN1 Procedure Rev.:
---------- 5 Report No.:
VE-12-057 Workscope: ISi Work Order No.: 1-Sl-4.6.G Page: 1 of 1 Code: Section XI 2001 Ed/2003 Add Cat./ltem: B-D/B3.90 Location: Reactor/Drywell Drawing No.: 1-CHM-0992-C-01
Description:
NOZ - SHL System ID: 329- Reactor Pressure Vessel Component ID: N4C-NV Size/Length: 12/ Thickness/Diameter: 6.6 / 12 Limitations: 32.38% Coverage attained Comments: Reference Vendor UT data sheets Results: Accept~ Reject Info Percent Of Coverage Obtained > 90%: 32.38% Reviewed Previous Data: yes Examiner Level Signature Date Reviewer Signature Date Level Signature Date Site Review Signature Date Level Signature Date ANII Review Signature Date
VE..-\~-¢57 00.0237 - A AREVA BROWNS FERRY NUCLEAR U1 R9 REACTOR VESSEL NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
SECTION 13 N4C NOZZLE-TO-VESSEL WELD EXAMINATION DATA This section contains Reactor Vessel N4C Nozzle-To-Vessel Weld UT examination data. Page 232 of 347
Report No.: 1-TVA-N4C-NV uu 023E A Ultrasonic Examination Summary Sheet Component ID: N4C-NV AREVA
Description:
RPV Nozzle to Shell Weld Code Customer: TVA B-D System: 329 (N4C) Category: Site: BFN Unit: I 1 Code Item: B3.90 Material: CS (Clad) Outage: U1R9 Code Class: 1 Work Document: 112507860 1sp I Drawing(s): 122866 E-2 / 122861 E-7 EPRI Model No.: IR-2003-19 Procedure Number Procedure Revision SDCN Procedure Title PDI Generic Procedure for the Manual Ultrasonic N-UT-78 0005 NIA Examination of Reactor Pressure Vessel Welds I'
' POI -UT-6 Manual Ultrasonic Examination of BWR Reactor 54-ISl-850 007 N/A Vessel Nozzle Inner Radius Regions and Nozzle to Shell Welds (inner 15%)
Calibration Exam Data Indication Data Indication Coverage Coverage Sheets
- Ex.am Results Sheets Sheets Plot Sheets Worksheet Data Sheet CS-01 CS-04 EDS-01 NIA NIA CWS-01 CDS-01 No Recordable Indications CS-02 CS-05 EDS-02 CDS-02 CS-03 Summary:
Manual ultrasonic examinations were performed on the referenced weld during U1 R9. In accordance with UT Procedure N-UT-78 Rev. 0005, 60° Longitudinal wave examinations were performed from the vessel surface in both the radial and circumferential scan directions. In accordance with UT Procedure 54-ISl-850-007 and the referenced EPRI model the following examinations were performed. Feedwater (N4C) Nozzle Modeling Parameters Probe Probe Skew Scan Surface 40° Shear +/-120° Blend 60° Shear +/-(35° to 67°) Vessel 32.38% coverage of the required examination volume was obtained. This ultrasonic examination was performed in accordance with the criteria of 10CFR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 10CFR 50.55a (b) (2) (XII) (K) was achieved to the maximum extent possible. This examination was performed using the alternative examination volume defined In Code Case .N-613-1 which reduces the area to be examined per IWB-2500-7 to the weld plus a 'h" on each side. This examination satisfies the requirements of ASME Sec. XI 2001 Edition with 2003 Addenda for Category 8,D, item number B3.90, figure number IWB 2500-7 exam volume, and was performed using ASME Sec XI, Appendix VIII qualified personnel, procedures, and equipment in accordance with the 2001 Edition of Appendix VIII as amended by the Final Rule. Dose: 149 mr Personnel Name Signature Level Date Prepared By: Troy Steinbauer ~--:;,_;~ Ill 11/09112 AREVA Review: Paul Anderson ~~~ Ill !Ille>/;~ Customer: Damon Priestley
'-fJ/2 Ill ,l/10/12-ANII:
"-\I\'1"'1 ~ \hL t_ ~/!~~~ NIA u/,,1,,
Page 1 of 11 Page 233 of 347
\)f._ - \J...-¢5;
) 0023f A Manual UT Calibration Data Sheet AREVA Customer: TVA Procedure: N-UT-78 Report No: 1-TVA-N4C-NV Site: BFN I Unit: I1 Revision: 0005 Cal. Sheet No: CS-01 Outage: U1R9 SDCN: N/A Weld ID: N4C-NV Instrument*& Settings Search Unit Calibration Manufacturer: GEIT Manufacturer: RTD Cal. Block ID: BF-18 Model: USN-58L Model: TRL2-ST Material: C.S (Clad)
Serial No.: 01040T Serial No: 07-305
- Reflector: Y.tSDH Range: 7.0" Norn.Angle: so* Reflector Depth, 1.50" Probe Delay: 10.9372µS Meas. Angle: ea* UT SWeep Position: 4.3SD Velocity: 0.2300 in/µS Frequency: 2.0MHz Gain: 61.5 dB Display Delay: O.OµS No. Elements: 2 Amplitude: 80%FSH Energy: High Size: 2(24x42)mm Temperature.: 69" Damping: 1k n Shape: Rect. Thenn. Serial No.: VH-13178 Frequency: 2MHz Configuration: D-SBS Couplant Type: Ultragel II Rectify: Full Wave Mode: .Long. Couplant Batch No.: 11125B Dual; On Focus: FS-125mm Verlfl1=ation Block 10: Rompas - 6571 Reject: 0% Squint Angle: 5* Verification Reflector(s): 2~ Rad. NIA PRFMode: Auto High Contour: Flat Verification* Sweep: 2;8 NIA Display Start: IP Orientation: Axial Verification Gaiil(dB): 56.0. NIA Pulser Type: Spike Exit Point: 1.1* Verification Amplitude: 80% NIA Pulse Width: Fixed Skew Angle: NIA Cal Date Time Voltage: N/A Cable Type: RG-174 Initial: 11/09i12 0801 1
FIiter: See Rectify Cable Length: 12' Verify: 11/09/12 0905 Int. Connectors: 0 Verify: N/A N/A Final: 11/09/12 0948 Notes: Zone 1 Calibrated in Metal Path
~
Personnel Examiner: AREVA Reviewer: Name Tray Steinbauer Paul Anderson
~~
~~---- Signature Level Ill Ill Date 11/09/12
'/(#tJ//a..
Page 2 of 11 Page 234 of 347
V£- 1J.-¢S7 A Manual UT Calibration Data Sheet 00024~ AREVA Customer: TVA Procedure: N-UT-78 Report No: 1-TVA-N4C-NV Site: BFN I Unit: I1 Revision: 0005 Cal. Sheet No: CS-02 Outage: U1R9 SOCN: NIA Weld 10: N4C-NV Instrument & Settings Search Unit Calibration Manufacturer: GEIT Manufacturer: RTD Cal. Block ID: BF-18 Model: USN-58L Model: TRL2-ST Material: CS (Clad) Serial No.: 01040T Serial No: 07-305 Reflector: ID Notch Range: 16.0" Norn. Angle: 60° Reflector Depth: 6,125" Probe Delay: 10.9372 µS Meas. Angle: so* UT Sweep Position: 7.2 SD Velocity: 0.2300 ln/µS Frequency: 2.0 MHz Gain: 76.0 dB Display Delay: O.OµS No. Elements: 2 Amplitude: 80% FSH Energy: High Size: 2(24x42)mm Temperature: 69' Damping: 1k0 Shape: Reel. Therm. Serial No.: VH-13178 Frequency: 2MHz Configuration: D-SBS Couplant Type: Uttragel II Rectify: Full Wave Mode: Long. Couplant Batch No.: 111256 Dual; On Focus: FS-125mm Verification Block ID: Rompas - 6571 Reject: 0% Squint Angle: 50 Verification Reflector(s): 2"Rad. NIA PRF Mode: Auto High Contour: Flat Verification Sweep: 1.2 N/A Display Start: IP Orientation: Axial Verification Gain(dB): 56.0 NIA Pulser Type: Spike Exit Point: 1.1
- Verification Amplitude: 80% NIA Pulse Width: Fixed Skew. Angle: N/A. Cal Date Time Voltage: NIA Cable Type: RG-174 Initial: 11109/12 0804 Filter: See Rectify Cable Length: 12' Verify: 11/09/12 0827 Int. Connectors: 0 Verify: N/A NJA Final: 11/09/12 0950 Notes: Zone 2 Calibrated in Metal Path
~ Personnel Name Signature Level Date Examiner: Troy Steinbauer
- -- - -- Ill 11109/12 AREVA Reviewer: Paul Anderson -~_a~ Ill //j/~:,..
Page 3 of 11 Page 235 of 347
\)E-,J...-[6<;7 A
- Manual UT Calibration Data Sheet
'iI.} 00.241 AREVA customer: 1 TVA Procedure: 54-ISl-850 .Report No:. t-TVA-N4C-NV Site: BFN I Urilt: I 1 Revision: 007 Cal. $heet No:. CS-:03 Outage: U1R9 SDCN: NIA Weld ID: N4C-NV lnstrumen~ ~ Settin~ Search Unit *call'bratlon Manufacturer: GEIT Manufacturer: KBA Cal. Biock ID: BF-18.
Model: USN-58LSW Model: 892-600 Matenal: cs (Clad) Serial. No.: 020W35 Serial No: 0111PV Reflector:. ID Notch Range: 14.0" Norn.Angle: 40° Reflector Depth: 6.125"
*Probe De!ay: 28:9316 µS Meas. Angle: 40° UT Sweep Position: 5.65SD Velocity: 0.1270 in/µS Frequency: 2.25MHz Gain: 45.5d8 Dtaplay Delay: 0.0 µS No. Elements: 1 Amplitude: 80%. FSH Energy: NIA Size: 0.50" X 1.0" Temperature: 73*
Damping:
- 5000 Shape: Rect. Thenn. Serial No.: VH-13178 Frequency: 2:25 MHz Configuration: Single Cot,1plant Type: Ultragel II Rectify: Full Wave Mode:* Shear CouplantBatch No.: 11.1258 Dual: Off Focus: N/A Verification Block ID:
- 8ompas 11-1127 Reject: 0%. Squint Angle: N/A Verification Reflector(s).:. 2ftRad. 5ftRad.
PRFMode: Amo High Contour. 3.8" Verification Sweep: 1.4 *3.6 - Display Start: IP Orientation: Axial Verification Gain(dB): 23.5 23.5 Pulser Type: Square Exit Point o.ao* Verification Amplitude: 60% 20% Pulse Width: 220 ns Skew Angle: '+120° Cal Date nme Voltage: 450 Cable Type: RG~174 Initial: 11/08/12 1100 Filter: NIA Cable Length: 12' Verify: 11/08112 1345 Int. Connectors: 0 Verify: NIA N/A Final: 11/08/12 1.625 Notes; Min MP - 7.64" Max MP-11.35" Callbratecl in Metal Path Personnel Name Signature. Level Date d;_,. /7/?. ,q;: /_ Examiner: AREVA Reviewer:
*Edward P. Mazyck Paul Anderson ~//~~
-- ,/ Ill Ill 11/08/12
'.I :.I" -- ~ ~~
IIJ/t>fa:1... Page 4 bf 11 Page 236 of 347
A Manual UT Calibration Data Sheet OD 0242 A:REVA Customer: TVA Procedure: 54-ISl-850 Report No: 1-TVA-N4C-NV Site: BFN I Unit: j 1 Revision: 007 Cal. Sheet No: CS-04 Outage: U1R9 SDCN: N/A Weld ID: N4C-NV lnstrumen, & Settings Searc~ Unit Calibration. Manufacturer: GEIT Manufacturer: KBA Cal. Block ID: BF-18 Model: USN-68LSW ri/lod~I: 892-600 Material: CS (Clad) Serial No.: 020W35 Serial No: 01BV5H Reflector: ID Notch Range: 14.0" Norn.Angle: 40" Reflector Depth: 6:125" Probe Delay: 28.9316 µS Meas. Ang,le: 40° .UT SWE,!ep Position: 5.7SD
. Velocity: 0.1270 inlµS Freqµen~y: 2.25 MHz Gain: 45.0 dB Displ~y *Delay: 0.0 µS No. Elements: 1 Amplitude: 80%FSH Energy: NIA Size: 0.50 X 1.0" Temperature: 73*
Damping: 5000 Shape: Rect. Theffll. Serial No:: VH-13178 Frequency: 2.25 MHz Configuration: Single Couplant.Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 111256 Dual: Off Focus: NIA Verification Block ID: Rotnpas 11-1127 Reject: 0% Squint Angle: NIA Verification Reflector(s): 2"Rad. 5"Rad. PRFMode: Auto High Contour: 3.8" Verification Sweep: 1.4 3.6 Display Start: IP Orientation: Axial Verification Galn(dB): 23.0 23.0 Pulser Type: Square Exit Point: 0.80" Verification Amplitude: 80% 24% Puls.e Width: *. 220 ns Skew~ngle: .120* Cal *Date Time Voltage: 450 Cable Type; RGs174 Initial: 1110812 1105 Filter: NIA Cable Length: 12' Verify: 11108/12 1354 lnl Connectors: 0 Verify: NIA NIA Final: 11/08/12 1627 Notes: Min MP- 7.84" Max MP - 11 :35" Calibrated in Metal Path Personnel Name Signature Level Date Examiner: Edward P. Mazyck ~~~ :ePJA-, ---L Ill t1/08/12 AREVA Revie.we.r: Paul Anderson ~f~ Ill //,4Pb~ Page 5 of 11 Page 237 of 347
A AREVA Manual UT Calibration Data Sheet ( 00243 Customer: TVA Procedure: 54:-151--850 Report No: 1~TVA-N4C-NV Site: *BFN I Unit: I 1 Revision:* ,007 Cal. Sheet No: CS-05 Outage: U1R9 SDCN: NIA Weld ID: N4G-NV Instrument & Settings Search Unit Calibration Manufacturer: GEIT Manufacturer: KBA Cal. Block ID:. BF-18 Model: USN-68LSW Model: 892-600 Material: CS(Clad) Sel'ial No.: 020W35 Serial No: 0158JP Reflector: ID Notch Range: 18.0" Norn.Angle: 60° Reflector Depth: 6.125* Probe Delay: 13.5525 µS Meas. Angle: 63° UT Sweep Position: 6.8SD Velocity: 0.1270 inlµS ' Frequency: 2.25 MHz Gain: 59.0dB Display Delay: O.OµS No. Elements: 1 Amplitude: 80% FSH Energy: NIA Size: 0.50" X 1.0" Temperature: 73' - Damping: 500 n Shape: Reot. Thenn. Serial No.: VH-13178 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 111258 Dual: Off Focus: NIA Verification Block ID: Rompas 11-1127 Reject: 0% Squint Angle: NIA Verification Reflector(!l): 2" Rad. 5" Rad. PRFMode: Auto-High Contour: Flat Varlflcatlon SWeep: 1.1 2.8 Display Start: IP Orientation: Axial Verification Galn(dB): 20.0 20.0 Pulser Type: Square Exit Point: o.a* Verification Amplitude: 80% 20% Pulse Width: 220 ns Skew.Angle: +/-(35° lo 671') Cal Date Time Voltage: 4~0 Cable Type: RG-174 Initial: 11/08/12 1116 Filter: NIA Cable Length: 12'
- Verify: 11/08/12 1405 Int. Connectors: 0 Verify: NIA NIA Final: 11108112 1629 Not.es:
Min MP ;_ 9. 73" Max MP - 14.44" Calibrated in Metal Path Personnel Name Signature Level Date Examiner. l;:dward P. Mazyck ~~ -~ t Y J - ~ (if\<> ~
** m 11/08/12.
AREVA Reviewer: Paul Anderson ./.-,,: ..........h . Ill 11/1~/tfl
\
Page 6 of 11 Page 238 of 347
Report No.: 1-TVA-N4C-NV A UT Examinatio*n Data Sheet Examination Data Sheet No.: EDS-01 AREVA RPV Nozzle to Vessel Welds Calibration Sheet No's.: CS-01 C5-02 Customer: TVA Procedure Component Information Site: 1;3FN I Unit: 1 N-UT-78 Rev.oop5 System: RPV Weld ID: IN4C-NV Outage: U1R9 Configuration: Nz to Vessel Nom. Diameter: 12.0* POI Generic procedure for the manual ultrasonic Material: CS (Clad) Nom. Thickness: 6.6" Procedure
Title:
examination of reactor pressure vessel welds PDI-UT-6 Scan Surface: 00 I Weld Width: 2.5" Examination Information Start Date: 11/09/12 Start Time: 0847 Componeot Temperature: 80" Co~plant Type: Ultragel II End Date: 11/09/12 End Time: 0926 Thennometer Serial No.: VH-13178 Coupla nt Batch No.: 111258 v Procedure: N-UT-78 Rev. 0005 I Circumferential Exam - Outer 85% + Radial Exam (") Beam Direction Cal She~t Scan Gain Sean Recordable Indication Examiner 0 a, Angle/Mode Zone (") Radial Circ No. (dB) Limitation Indications Data Sheet No. Initials N QI 60° / RL 1 X CS-01 75.5 Yes No NIA TAS Cl
<II a..
60° I RL 1 X CS-01 75.5 Yes No NIA TAS 60° / RL 2 X CS-02 84.0 Yes No NIA TAS 60° I RL 2 X CS-02 84.0 Yes No NIA TAS Comments: Limitation due to the nozzle configuration 360°. ( C (ii Personnel Name Signature Level Date I Examiner: Troy Steinbauer ___ .,,...~
----==* ~ Ill 11/09/12 ~
Examiner: N/A r
-- - N/A N/A NIA I
AREVA Reviewer: Paul Anderson ~~~ Ill II/;l)/;:L j -i.."'
'l Page 7 of 11 0 0
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Report No.: 1-TVA-N4C-NV A UT Examination Data Sheet Examination Data Sheet No.: EDS-02 CS-03 EVA RPV Nozzle to Vessel Welds Calibration Sheet No's.: CS-04 CS-05 Customer: TVA Proc<<ture Component lnfonnstlon Site: BFN I Unit: 1 54-ISl-850, Rev 007 System: RPV Weld ID: I N4C-NV Outage: U1R9 Configuration: Nz to Vessel Norn. Diameter: 12.0" Manual Ultrasonic Examination of BWR Reactor Material: CS (Clad) Nom. Thickness: 6.6" Procedure
Title:
Vessel Nozzle Inner Rad iu s Regions and Nozzle to Shell Welds (inner 15%) Scan Surface: OD Weld Width: 2.5" Examination Information Start Date: 11/08/12 Start Time: 1346 Component Temperature: 85° Couplant Type: Ultragel II End Date: 11/08/12 End Time: 1435 Thennometer Serial No.: VH- 13178 Couplant Batch No.: 111258 Procedure: 54-ISl-850-007 I Circumferential exam - Inner 15% Scan Gain Scan Recordable Angle I Mode Skew Cal Sheet No. Indication Data Sheet No. Examiner Initials (dB) Limitation Indications 40° / Shear +120° CS-03 51.5 No No NIA EPM 40° I Shear -120° CS-04 51.5 No No NIA EPM 60° I Shear +/- 35° to 67° CS-05 65.0 No No NIA EPM Comments: None Personnel Name Signature Level Date Examiner: Edward P. Mazyck J;;_ __ p I?~ ~ft Ill 11/08/12 Examiner: N/A
- NIA(/' N/A NIA AREVA Reviewer: Paul Anderson R~~ Ill ////P / / ::J_ b Page 8 of 11
e AREV A UT Coverage Data Sheet Report No. : 1-TVA-N4C-NV Coverage Data Sheet No.: CDS-01 Customer Information Component Information Utility: TVA Plant Browns Ferry Unit: 1 Weld ID: N4C-NV Configuration: N02Zle to Shell Radial Examination Coverage 0 N Q) Radial Exam Coverage 100% t "' a. 3 Total examination Volume = 2251 .20 in 3 151 Limitation = 1130.95 in 3 Volume Covered = 1120.25 in Total Examination Coverage= 49.76% y I L----------------------------------------------,,,--.....,,.___,,.....,..,.--_...,o Page 9 of 11 0
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e A UT Coverage Data Sheet Report No.: 1-TVA-N4C-NV AREVA Coverage Data Sheet No.: CDS-02 Customer Information Component Information Utility: TVA Plant: Browns Ferry Unit: 1 Weld ID: N4C- NV Configuration: Nozzle to Shell Circumferential Examination Coverage I ' Clrc. Examination Coverage Outer 850/ot exam coverage 2 lnsolation , Total examination Area = 24.38 in Area of Limitation= 24.38 in2 Area Examined = 0.00 in 2 Cire ~.l.d..C-.J.::L . - f Total Area Examined / Total Area
=0.00%
Total Examination Coverage : 2 0 .00 in 2 / 25.06 in = 0 .00%
-::i ~:-:::*: ... *.
Inner 15% Circ. Exam Coverage
~~t}:J/\/\l :. lnne< 15%
2 Total examination Area= 1. 73 in t : I . * "* * , 2 Total Examination Coverage =1.73 in Total Examination Coverage =100% CJ
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Page 10 of 11
e e e A RPV Coverage Work Sheet Report Number: 1-TVA-N4C-NV ARE Customer Information Component lnfonnation Utility: TVA Plant: BFN I Unit: 1 I Outage: U1R9 Weld ID: N4C-NV Work Sheet Number: CWS-01 80"RL Radial Scan (N-UT-78-0005) 100% t volume 80°RL Clrc Scan (N-UT-78-0005) 85% t volume Circ Scan (54-ISl -850-007) Inner 15% t volume (Modeled) Th ickness (ts) Inches 6 .60 Thickness (ts) Inches 6.60 Thickness (ts) Inches 6.60 Weld Width Inches 2.50 Weld Width Inches 2.50 Weld Width Inches 2.50 Code Case N-613-1 Code Case N-613-1 Exam Area (A B C D E F G H I) in' 26. 11 Exam Volume (ABC DEF G HI) in' 2251 .20 Exam Area (A B C D E F G H I) in' 26.11 Inner 15% t area in' 1.73 Volume Scanned in' 1120.25 Upper 85% t area in* 24.38 Area Scanned 1.73 Percentage of Area Scanned 49.76 Area Scanned 0.00 Percentage of Area Scanned 100.0 Percentage of Area Scanned 0.00 Coveraae Radial Scan 100% t Volume 49.76 Coverage Circ Scan Uooer 85% t Volume 0.00 coverage Circ Scan Inner 15% t Volume 15.00 Total Coverage Radial and Circ Scans: (49.76% + 0.00% + 15.00%) + 2 = 32.38% (See Radial and Circumferential coverage 5heeus for more detail.) Rad ial scans were performed with a procedu re qua lified for the examination of vessel nozzle to shell welds (N-UT-78-0005) . This procedure has been demonstrated for detection of flaws locate<! throughout the entire weld thickness and base material when scann ing in the perpendicular direction to the weld. Coverage obtained during radial scans was lim ited due to the nozzle and weld configuration. In the circumferential scan direction the outer 85%-t is examined with the same vessel procedure as mentioned above (N -UT-78-0005) and has been demonstrated for detection of flaws located in the upper 85%-t of the weld and base material when scanning in the parallel and tangential direction to the weld. Coverage was also lrnited due to nozzle configuration. To achieve additional coverage in the circumferential scan direction, examinations were also performed with a procedure (54-lSl-850-007) qualified for nozzle to shell weld inner 15% thickness region . This procedure has been demonstrated for detection of flaws in the inner 15%-t only when scanning in the parallel and tangential direction as define by the modeling. The nozzle to shell weld in ner 15%-t e,amination tech niques were performed in accordance with the scanning pa rameters identified in EPRI modeling report IR-2003-19. Scann ing was performed to the maximum extent possible. The total coverage achieved for examination scans performed , is a conservative estimate derived from the physical limitation caused by the non:le and weld configuration . The exam/coverage area calculations were derived from a CAD drawing based on the available dimensions from TVA supplied drawing number 122866 E-2 I 122861 E-7. rn E Sign; xa~ Level: Ill Date: 11/09/12 Exam.'.jk Edwa)}, Mazycl< Sign :
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- J Level : Ill Date: 11/08/12 V
R ~: P:/_Anderso Level: Ill Date: /I po/;;;_ Page 11 of 11 0 Sign : ~ C)
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VE-12-059, N4D-NV
/
CNL-18-080
Ultrasonic Examination 000260 BFN / 1 Procedure: N-UT~78 Outage No.: U1RF09 Summary No.: 00189~1SI-BFN1 Procedure Rev.: 5 Report No.: VE-12-059 Workscope: ISi Work 10rder No.: 1~S1-4.6.G Page: 1 of 1 Code: Section XI 2001 Ed/2003 Add Cat./ltem: B-D/83.90 Location: Reactor/Drywell Drawing No.: 1-CHM-0992-C-01
Description:
NOZ - SHL System ID: 329 - Reactor Pressure Vessel Component ID: N4D-NV Size/Length: 12/ Thickness/Diameter: 6.6 / 12 Limitations: 32.38% Coverage attained Comments: Reference Vendor UT data. sheets. Results: Accept I~ Reject O Info Percent Of Coverage Obtained > 90%: 32.38% Reviewed Previous Data: yes Examiner Level Signature Date Reviewer Signature Date Level Signature Date Site Review Signature D.ate Level Signature D13-te ANII Review Signature Date
A AREVA BROWNS FERRY NUCLEAR U1 R9 REACTOR VESSEL NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
SECTION 15 N4D NOZZLE-TO-VESSEL WELD EXAMINATION DATA This section contains Reactor Vessel N4D Nozzle-To-Vessel Weld UT examination data. Page 254 of 347
Report No.: 1-TVA-N4D-NV A Ultrasonic Examination Summary Sheet Component ID: N4D-NV AREVA
Description:
RPV Nozzle to Shell Weld Code Customer: TVA 8-D System: FW I RPV {N4D) Category: Site: BFN Unit: j 1 Code Item: B3.90 Material: CS {Clad} Outage: U1RS Code Class: 1 Work Document: 112507860 ISO / Drawlng(e): 122866 E-2 / 122861 E~7 EPRI Model No.: IR-2003-19 Procedure Number Procedure Revision SDCN Procedure Title *- POI Generic Procedure for the Manual Ultrasonic N-UT-78 0005 N/A Examination of Reactor Pressure Vessel Welds
- PDI -UT-6 Manual Ultrasonic Examination of BWR Reactor 54-ISl-850 007 NIA Vessel Nozzle Inner Radius Regions and Nozzle to Shell Welds (inner 15%)
Calibration Exam Data Indication Data Indication Coverage Coverage Exam Results Sheets Sheets Sheets Plot Sheets Worksheet Data Sheet CS-01 CS-04 EDS-01 NIA NIA CWS-01 CDS-01 No Recordable Indications CS-02 CS-05 EDS-02 CDS-02 CS-03 Summary: Manual ultrasonic examinations were performed on the referenced weld during U1R9. In accordance with UT Procedure N-UT-78 Rev. 0005, so* Longitudinal wave examinations were performed from the vessel surt'ace In both the radiaf and circumferential scan directions. In accordance with UT Procedure 54-ISl-850-007 and the referenced EPRI model the following examinations were performed, Feedwater IN4D) Nozzle Modelina Parameters Probe Probe Skew' Scan Surface 40° Shear +/-120° Blend 60° Shear +/-(35° to 67°) Vessel 32.38% coverage of the required examination volume was obtained. This ultr:asonic examination was performed in ae(;Ordance with the criteria of 10CFR 50.55a (b)(2) (XV) (G) and the minimum coverage requirements of 10CFR 50.55a (b) (2) (xv) (I<) was achieved to the maximum extent possible. This exc1mination was performed using the alternative examination volume defined in Code Case N-613-1 which reduces the area to be examined per IWB-2500-7 to the weld plus a Won each side. This examination satisfies the requirements of ASME Sec. XI 2001 Edition with 2003 Addenda for Category B-D. item number 83.90, figure number IWB 2500-7 exam volume, and was J:!erformed using ASME Sec XI, Appendix VIII qualified personnel, procedures, and equipment in accordance with the 2001 Edition of Appendix VIII as amended by the Final Rule. Dose: 135 nir Personnel Name Signature Level Date Prepared By: Jarit Busse ~:$1;/-:;~ - II 11/06112 AREVA Review: Paul Anderson ~/~ Ill 11/2/1:z Customer: Damon Priestley v{J() . Ill 11/9/,2-ANII: ,.,,_ f\."i'"( Loll'f:J... L. 1/l;le!// . f: A'/ - NIA It /12,,./I7_ Page 1 of 11 Page 255 of 347
A Manual UT Calibration Data Sheet 00-026B AREVA Customer: TVA Procedure: N-UT-78 . Report No: 1-TVA-N4D-NV Site: BFN I Unit: i 1 Revision: 0005 Cal. Sheet No: CS-01 Outage: U1R9 SDCN: N/A Weld ID: N4D-NV Instrument & Settings Search Unit calibration Manufacturer: GEIT Manufacturer: RTD Cal. Block ID: BF-18 Model: USN-SSL Model: TRL2-ST Ma~rlal: CS (Cla.d) Serial No.: 01040T Serial No: 07-305 Reflector: ~tSDH Range: 7.0" Norn.Angle: 60° Reflector Depth: 1.50" Probe Delay: 10.9372 µS Meas; Angle: 60° UT Sweep Position: 4.3SD Velocity: 0.2300 in/µS f=requency: 2.0MHz Gain: 61.5 dB Display Delay: O.OµS. No. Elements: 2 Amplitude: 80% FSH Energy: High Size: 2(24x42)mm T~,mperature: 1a* Damping: 1k0 Shape: Rect. Therm. Serial No.: VH-13178 Frequency: 2MHz Configuration: D-SBS Couplant Type: Ultr1;19el II Rectify: Full Wave. Mode: Long. Couplant Batch No.: 111258 Dual: On I Focus: FS-125mm Verification Block ID: Rompas-6571 Reject 0% Squint Angle: 5* Verification Reflector(s): 2" Rad. NIA P.RF Mode: Auto High Contour: Flat Verification Sweep: 2.8 N/A Display Start: IP Orientation: Axial Verification Galn(dB): 56.0 NIA Pulser Type: Spike Exit Point: 1.1
- Verification Amplitude: 80% NIA Pulse Width: Fixed Skew Angle: NIA Cal Date 1. Time I
Voltage: NIA Cable Type: RG~174 Initial: 11106112 0949 FIiter: See Rectify Cable Length: 12' Verify: 11106112 1035 Int. Connectors: 0 Verify: NIA NIA Final: 11/06/12 1211 Notes: Zone 1 Galibra.ted in Metal Path Perscmnel Name I Signature Level Date _,,. L -;i!- Examiner: Jarit Busse 7""'" -:--** ~...,.._. JI 11106/12 AREVA Reviewer: Paul Anderson ~~~ Ill /lll/1..z Page 2 of 11 Page 256 of 347
A Manual UT Calibration Data Sheet 0002 64
~REVA Customer:* TVA Procedure: N-UT-78 Report No: 1-1VA-N4D-NV Site: BFN I Unit: I 1 Revision: 0005 Cal. Sheet No: CS-02 Outage: U1R9 SDCN: NIA Weld ID: N4D-NV Instrument & Settings- Search Unit Cslibra(lon Manufacturer: GEIT Manufacturer: RTD Cal. Block ID: .BF-18 Moctet: USN-58L Model: TRL2-ST Material: CS (Clad)
Serial No,: 01040T Serial No: 07-305 Reflector: ID Notch Range: 16.0" Norn.Angle: 60° Reflector Depth: 6.125" Probe Delay: 10.9372 µS Meas. Angle: 60° UT Sweep Position: 7.2SD Velocity: 0.2300 in/µS Frequency: 2.0 MHz Gain: 76.0 dB Display Delay: O.OµS No. Elements: 2 Amplitude: 80%FSH Energy: High Size: 2(24x42)mm Temperature: 78' Damping: 1k 0 Shape: Rect. Thenn. Serial No,: VH-13178 Frequency: 2MHz Configuration: D-SBS Couplant Type: Ultragel II Rectify:* Full Wave Mo<fe: Long. Couplant Batch No.: 111258 Dual: On Focus: FS-125mm Verification Block ID: Rampas - 6571 Reject: 0% Squint Angle: 5* Verification Reflector(s): 2° Rad. NIA PRFMode: Auto High Contour: Fial Verification Sweep: 1.2 N/A Display Start: IP Orientation: Axial Verification Gain(dB): 58.0 NIA Pulser Type: Spike Exit Point: 1.1" Verification Amplitude: 80% NIA Pulse Width: Fixed Skew Angle: NIA Cal Date Time Vol~ge: NIA Cable Type: RG-174 Initial: 11/06/12 0951 Filter: SeeR~ify Cable Length: 12' Verify: 11/06/12 1105 Int Connectors: 0 Verify: NIA NIA Final: 11/06/12 1212 Notes: Zone 2 Calibrated in Metal Path r, Personnel Examiner: AREVA Reviewer: Jarit Busse Name Paul Anderson ~~
~~---- Signature I.eve/
Page II Ill 3 Date 11/06/12
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,of 11 Page 257 of 347
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A Manual UT Calibration Data Sheet 00( 265 AREVA Customer: TVA Procedure: 54-ISl-850 Report No: 1-TVA-N4D-NV Site: BFN I Unit: I 1 Revision: 007 Cal. Sheet No: CS-03 Outage: U1R9 SDCN: N/A Weld ID: N4D-NV Instrument & Settings Search Unit Calibration Manufacturer: GEIT Manufacturer: KBA Cal. Block 1.D: BF-18 Model: USN-58LSW Model: 892-600 Material: CS (Glad) Serial No.: 020W35 Selial No: 0111PV Reflector: ID Notch Range: 14.0" . Norn. Angle: 40° Reflector Depth: 6.125" Probe Delay: 28.9316 µS Meas. Angle: 40° UT Sweep Position: 5.7SD Velocity: 0.1270 lnlµS Frequency: 2.25 MHz Gain: 43.0dB Display Delay: 0.01,1S No. Elements: 1 Amplitude: 80%FSH Energy: N/A Size: 0.50" >< 1.0* Temperature: as* Damping: 5000 Shape: Rect. Therm. Serial No.: VH-13178 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 11125B Dual: Off Focus: NIA Verification Block ID: Rompas 11-1127 Reject: 0% Squint Angle: NIA Verification Reflector(s): 2" Rad. 5" Rad. PRF Mode: Auto High Contour: 3.05" Verification Sweep: 1.4 3.6 Display Start: IP Orientation: Axial Verification Gain(dB): 23.5 23.5 Pulser Type: Square Exit Point 0.80 Verification Amplitude: 80% 38% Pulse Width: 220 ns Skew Angle: +120° Cal Date Time Voltage: 450 Cable Type: RG-174 Initial: 11/05/12 1350 FIiter: NIA Cable Length: 12' Verify: 11/05/12 1503 Int. Connectors: 0 Verify: N/A N/A Final: 11/05/12 1757 . Notes: Min MP- 7.64" Max MP - 11.35" Calibrated in Metal Path Personnel Name Signature Level Date Examiner: Nathan Bauman :7/'~ II 11/05/12 AREVA Reviewer: Paul Anderson p~~ 111 11/s).:i. Page 4 of 11 Page 258 of 347
A Manµal UT Calibration Data Sheet 000 ~- 66 AREVA Customer: TVA Procedure: 54-ISl-850 Report No: 1-TVA-N4D-NV Site: BFN I Unit: *11 Revision: 007 Cal. Sheet No: CS-04 Outage: U1R9 SDCN: NIA Weld ID: N4D-NV Instrument & Settings Search Unit Cslibration Manufacturer: GEIT Manufacturer: KBA Cal. Block ID: BF-18 Model: USN-68LSW Model: 892.,600 Material: CS (Clad) Serial No.: 020W35 Serial No: 01BV5H Reflector: ID Notch Range: 14.0" Nom.Angle: 40° Reflecto.r Depth: 6.125" Probe Delay: _28.9316 µS Meas. Angle: 40° UT Sweep Position: 5..7SD j Velocity: 0.1270 ln/µS Frequency: 2.25 MHz Gain: 46.0 dB Display Delay: O.OµS No. Elements: 1 Amplitude: 80% FSH Energy: NIA Size: 0.50" X 1.0" Temperature: 85' Damping: 5000 Shape: Rect. Therm. Serial No.: VH--13178 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 111258 Dual: Off Focus: N/A Verification Block ID: Rompas 11-1127 Reject: 0% Squint Angle: NIA Verification Reflector(s): 2" Rad. 5" Rad. PRFM~e: Auto High Contour: 3.05" Verification Sweep: . 1.4 3.6 Display Start: IP Orientation: Axial Verification Galn(dB): 24.5. 24.5 Pulser Type: Square Exit Point: 0.80" Verification Amplitude: 80% 20% Pulse Width: 220 ns Skew Angle: -120° cal Date Time Voltage: 450 Cable Type: RG-174 Initial: 11/05/12 1357 Filter: NIA Cable Length: 12' Verify: 11/05/12 1513 Int Connectors: 0 Verify: N/A NIA Final: 11/05/12 - 1800 Notes: Min MP - 7.64" Max MP- 11.35" Calibrated In Metal Path Personnel' Name Signature Level *Date Examiner: Nathan Bauman ~~ II 11/05/12 AREVA Reviewer: Paul Anderson ~U/~- Ill 1/./S:/IP-Page 5 of 11 Page 259 of 347
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I A Manual UT Calibration Data Sheet 00 0267*
.AREVA Customer: !VA Procedure: 54-ISl-850 Report No: 1-TVA-N4D-NV Site:* BFN I Unit: j 1 Revision: 007 Cal *. Sheet No: CS..05 Outage! U1R9 SDCN: NIA Weld ID: N4D-NV
/nstni111ent & Settings Search Unit .Calibration Manufacturer:. .GEIT Manufacturer: KBA Cal. Block ID: BF-18
'Model: USN-SSL.SW Model:. 892~600 Material: CS(Clad)
Serial No.: 020W35 Serial No: 0158JP Reflector. ID Notch Range: 18.0" Norn.Angle: 60° Reflector Depth: 6.125" Probe Delay: 13.5525 µS Meas. Angle: 63° UT Sweep Position: 7.5SD Velocity: 0.1270 in/µS Frequency: 2.25MHz Gain: 51.5 dB Display Delay: 0.0 µS No. Elements: 1 Ampli~ude: 80% FSH Energy: NIA Size: 0.50" X 1.0" Temperature: ss* Damping: 5000 Shape: Rect. Thenn. Serial No.: VH-13178
-Frequency: 2,i6°MHz
- Configuration: Single - Couplant-Type: Ultragel II Rectify: F.ullWave Mode: Shear Couplant Batch No.: 11125B Dual: Off Focus: NJA Verification Block ID: Rompas .11-1127 Reject: 0% )
Squint Angle: N/A Verification Reflector(s): 2"Rad. (;' Rad. PRF Mode: Auto High Contour: Flat Verification Sweep: 1.1 2.8 Display stai1: IP Orientation: Axial Verification Gain(dB): 19:0 19.0 Pulser Type: Square Exit Point: 0.8" Verification Amplitude: 80% 30% Pulse Width: 220ns . Skew:Angle: ::1;(35° to 67°) Cal Date Time Voltage: 450 Cable Tyf?e: , RG-174 Initial: 11/05/12 1403 FIiter: N/A Cable Length:. 12' Verify: 11/05/12 1525 Jnt. Connectors: 0 Verify: NIA NIA Final: 11/05/12 1803 Notes: Mir, MP - 9. 73" l Max MP-14.44" Callbrat.ed in Metal. Path Personnel
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N,a_111e. Signature, Level Date Examiner: Nathan Bauman /Y'L. II 11/05/12 AREVA Reviewer: Paul Anderson p~~~ Ill 11/r~.z Page 6 of 11 Page 260 of 347
Repo,rt No.: 1-TVA-N4[).;NV e A UT ExaminaUon Data Sheet Examination .Data She.et No.: EDS-01 AREVA RPV .Nozzle to Vessel Welds Calibration ,Sheet No's.: GS-01 CS-02 Customer: TVA Prc,c'edure Co,;,ponent /nfor,r,E!iion Site: BFN I Unit: 1 N-UT-78 Rev.0005 System*: RPV Weld Ip: l N4D-NV Outage: U1R9 Confi11uratlon: Nz to Vessel Norn. Diameter: 12.0" POI Generic procedure for the manual ultrasonic Material: CS (Clad) Noni. Thickness: 6.61' P~ei:ture
Title:
examination of reactor pre.ssure vessel welds PDI-UT.:6 *Scan.Surface: OD Weld Width: 2.5" Examination Information Start Date: 11106/12 Start Time: 1035 Component Temperature: 80" Couplant Type: Ultragel II End Date~ 11/06/12 -End Time: 11.46 Thermometer Serial No.: i Vl*'l-131'75 Couplant Batch No1: 111258 P,w;e!lure: N-:UT~7B. Rey. D(J05IClrcumferentiaJ Exam - Outer 85% + Radial Exam Angle/Mode
.Beam l:>irection Cal Sheet Scan Gain Scan Recordable lndicati6n Examiner Zone Radial Circ No. (dB) Limitation Indications Data .SheetNo. Initials 60° I RL .1 X CS-01 76.5 'Yes No NIA JMB 60°/RL 1 X cs~o1 78.0 Yes No NIA JMB 60° /RL 2 X CS~02 84.0 Yes No NIA JMB 60°/RL 2 X CS-02 84.0 Yes No NIA JMB Comments: Limitation due to the nozzle configuration 360°.
C. Personnel Name Leyel Date rn Signst1;1n1 I
.,,~ - ~ -
Examiner: Jiiirit*l31:.1sse II 11/06/-12 Examiner: NIA NIA NIA N/A 0
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-- b AREVA Reviewer: Paul Anderson Ill 11/,/;/L. h Page 7 of n N en 00
Report No.: 1-TVA-N40-NV e A UT Examination Data Sheet Examination Data Sheet No.: EDS-02 CS-03 EVA RPV Nozzle to Vessel Welds Calibration Sheet No's.: CS-04 CS-05 Customer: TVA Procedure Component Information Site: BFN I Unit: 1 54-ISl-850, Rev 007 Syetem: RPV Weld ID: I N4D-NV Outage: U1R9 Configuration: Nz to Vessel Norn. Diameter: 12.0* Manual Ultrasonic Examination of BWR Reactor Material: CS (Clad) Nom. Thlckneu : 6.6" Procedure
Title:
Vessel Nozzle Inner Radius Reg ions and Nozzle to Shell Welds (inner 15%) Scan Surface: OD Weld Width : 2.5" Examination Information Start Date: 11/05/12 Start Time: 1503 Component Temperature: 80° Couplant Type: Ultragel II End Date: 11/05/12 End Time: 1545 Thennometer Serial No.: VH-13175 Couplant Batch No.: 111258 I Procedure: 54-ISl-850-007 I Circumferential exam - Inner 15% Scan Gain Scan Recordable Angle/Mode Skew Cal Sheet No. Indication Data Sheet No. Examiner Initials (dB) Limitation Indications 40° I Shear +120° CS-03 56.0 No No NIA NMB 40° I Shear -120° CS-04 56.0 No No N/A NMB 60° / Shear +/- 35° to 67° CS-05 63.5 No No N/A NMB Comments : None Peraonnel Name Signature Level Date
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I Examtner: Nathan Bauman II 11/05/12 Examiner. NIA NIA NIA NIA AREVA Reviewer: Paul Anderson eP___/__/~ Ill ///8"//.2 Page 6 of 11
A UT Coverage Data Sheet Report No.: 1-TVA-N40-NV VA Coverage Data Sheet No.: CDS-01 Customer lnfonnation Component lnfonnation Utility: TVA Plant:. Browns Ferry Unit: 1 Weld ID: N4D-NV Configuration: Nozzle to Shell
-------+- - - - - -
Nll Nozzle Radial Examination Coverage Radial Exam Coverage 100% t 3 Total examination Volume= 2251 .20 in 151 Lim itation = 1130.95 in3 Volume Covered = 1120.25 in 3 Total Examination Coverage= 49.76%
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Report No.: 1-TVA-N4D-NV UT Coverage Data Sheet A Coverage Data Sheet No.: CDS-02 Customer Information Component lnfonnatlon Utility : TVA Plant: Browns Ferry Unit: 1 Weld ID: N40-NV Configuration: Nozzle to Shell Circumferential Examination Coverage Circ:. Examination Coverage Out.er 85%t exam coverage Total examination Area = 24 .38 in 2 Insulation Area of Limitation= 24 .38 in 2 Area Examined = 0.00 in 2 Ctrc WflJi C:H .. Total Area Examined /Total Area
= 0.00%
Total Examination Coverage : 0 00 in 2 / 25 .06 in 2 = 0.00% Inner 15% Circ. Exam Coverage 2 Total examination Area= 1.73 in Total Examination Coverage =1 .73 in 2 Total Examination Coverage =100%
; ' - ( . ~*..-
Page 10 of 11
e e e A RPV Coverage Work Sheet Report Number: 1-1VA-N40-NV EV Customer Information Component lnfonnation Utility: TVA Plant: BFN I Unit: 1 IOutage: U 1R9 Weld ID: N4D-NV Work Sheet Num~r: CWS-01 WRL Radial Scan (N-UT-78--0005) 100% t volume 60"RL Circ Scan (N-UT-78-0005) 85°h t volume Circ Scan (54-ISl-850-007) Inner 15'Yo t volume (Modeled) Thickness (ts) lllChes 6.60 Thickness (ts) Inches 6.60 Thickness (ts) lnd'tes 6.60 Weld Width Inches 2.50 Weld Width Inches 2.50 Weld Width Inches 2.50 Code Case N-613-1 Code Case N-613-1 Exam Area (AB C D E F G H I) in 2 26.11 Exam Area (ABC D E F G H I) in' 2251 .20 Exam Area (A B C D E F G H I) in' 26.11 Inner 15% t area in' 1.73 Area Scanned ii' 1120.25 Upper 85% t area in 2 24.38 Area Scanned 1.73 Percentage of Area Scanned 49.76 Area Scanned 0.00 Percentage ol Area Scanned 100.0 Percentage of Area Scanned 0 .00 Cover.ae Radial Scan 100% t Volume 49.76 Coveraae Circ Scan UonAr 85% t Volume 0.00 Cove..- Circ Scan Inner 15% t Volume 15.00 Total Coverage Radial and Circ Scan : (49.76% + 0.00% + 15.00%) + 2 = 32.38% (See Radial and Circumferential coverage sheets for more detail.) Radial scans were performed with a prooedure qualified for the examination of vessel nozzle to shell welds (N-UT-78-0005). This procedure has been demonstrated for detection of flaws located throughout the entire weld thick.ness and base material when scanning in the perpendicular direction to the weld. Coverage obtained during radial scans was limited due to the nozzle and weld configuration . In the cirQJfflf&renlial scan direction the outer 85%-t is examried with the same vessel procedure as mentk>ned above (N-UT-78-0005) and has been demonstrated for detection of flaws located in the upper 85%-t of the weld and base material when scanning in the parallel and tangential direction to the weld . Coverage was also limited due to nozzle configuration . To achieve additional coverage in the circumferential scan direction, examinations were also perfonmed with a procedure (54-151-850-007) qualified for nozzle to shell weld inner 15% thickness region . This procedure has been demonstrated for detection of flaws in the inner 15%-t only when scanning in the parallel and tangential direction as define by the modeling The nozzle to shell weld inner 15%-t examination techniques were performed in accordance with the scanning parameters identified in EPRI modeling report IR-2003-19. Scanning was performed to the max,mlrn extent possible The total coverage achieved for e.xamination scans performed, is a conservative estimate derived from the physical limitation caused by the no.zzle and weld configuration . The exam/coverage area calculations were derived from a CAD drawing based on the available dimensions from TVA supplied drawing number 122866 E-2 / 122861 E-7. Examiner. ~ u m a n Level: II Date: 11/05/12 Examln~Busse Leval: II Date: 11/05/12 Sign: ~ Sign: ~ Reviewed By: Paul Anderson Page 11 of 11 Level: Ill Date: 11 / J' / /.Z. 1b Sign:/ ~ ~ -~
VE-12-062, N4E-NV CNL-18-080
VE:.-1 J-. - ¢ G.;;).... 000285 A e AREVA BROWNS FERRY NUCLEAR U1 R9 REACTOR VESSEL NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
SECTION 17 N4E NOZZLE-TO-VESSEL WELD EXAMINATION DATA This section contains Reactor Vessel N4E Nozzle-To-Vessel Weld UT examination data. e Page 276 of 347
Report No.: 1-TVA-N4E-NV OOl 286 A Ultrasonic Examination Summary Sheet Component ID: N4E-NV - AREVA
Description:
RPV Nozzle to Shell Weld Code Customer: TVA 8-D System: 329 (N4E) Category: Site: BFN Unit: j 1 Code Item: 63:90 Material: CS (Clad) Outage: U1R9 Code Class: 1 Work Document: 112507860 ISO / Drawing(s): 122866 E-21122861 E-7 EPRI Model No.: IR-2003-19 Procedure Number Procedure Revision soc~ Procedure Title POI Generic Procedure for the Manual Ultrasonic N-UT-78 0005 NIA Examination of Reactor Pressure Vessel Welds POI -UT-6 Manual Ultrasonic Examination of BWR Reactor 54-ISl-850 007 NIA Vessel Nozzle Inner Radius Regions and Nozzle to Shell Welds (inner 15%) Calibration Exam Data Indication Data Indication Coverage Coverage Exam Results Sheets Sheets Sheets Plot Sheets Worksheet Data Sheet CS-01 CS-04 EDS-01 NIA N/A CWS-01 CDS-01 No Recordable Indications CS-02 CS-05 EDS-02 CDS-02 CS-03 . Summary: Manual ultrasonic examinations were performed on the referenced weld during U1R9. In accordance with UT Procedure N-UT-78 Rev. 0005, 60° Longitudinal wave examinations were performed from the vessel surface in both the radial and circumferential scan directions. e In accordance with UT Procedure 54-ISl-850-007 and the referenced EPRI model the following examinations were performed. Feedwater (N4E) Nozzle Modeling Parameters Probe Probe Skew Scan Surface 40° Shear +/-120° Blend 60" Shear +/-(35" to 67°) Vessel 32.38% coverage of the required examination volume was obtained. This ultrasonic examination was performed in accordance with the criteria of 10CFR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 10CFR ~0.55a (b) (2) (xv) (K) was achieved to the maximum extent possible. This examination was performed using the alternative examination volume defined in Code Case N-613-1 which reduces the area ta be examined per IWB-2500-7 to the weld plus a Y.z" on each side. This examination satisfies the requirements of ASME Sec. XI 2001 Edition with 200~ Addenda for Category B-D, item number 83.90, figure number IWB 2500-7 exam volume, and was performed using ASME Sec XI, Appendix VIII qualifi~d personnel, procedures, and equipment in accor~ance with the 2001 Edition of Appendix VIII as amended by tlie Final Rule. Dose: 88 mr Personnel Name Signature Level Date Prepared By_: Troy Steinbauer .----:.:::;;; ~ ~--* Ill 11/09/12 AREVA Review: *_?J~~ 11/911.,2 Paul Anderson 111
,, /q}2-Customer: Damon Priestley ~/- . Ill ANII: s: f!j,J.A ,.,,,d Ft-.,.(_
- ~~-" Page NIA 1 of 11bu11..-
11 Page 277 of 347
A ~ Manual UT Calibration Data Sheet 0002 B7 AREVA " Custom,r: TVA Procedure: N-UT-78 ~~port No: 1-TVA-N4E-NV Site: BFN I Unit: j1 Revision: 0005 Cal. Sheet No: CS-01 Outage: U1R9 SDCN: NIA Weld ID: N4E-NV Instrument & Settings Search Unit calibration Manufllcturer: GEil Manufacturer: RTD Cal. Block ID: BF-18 Model: USN-58L Model: TRL2'-ST Material:. CS (Clad) Serial No.: 01040T Serial No: 07-305 Reflector. Y-itSDH Range: 1.0* Norn.Angle: 60° Reflector Depth: 1.50" Probe Delay: 10.93721,18 Meas. Angle: 60° UT Sweep Position: 4.3SD Velocity: 0.2300 in/µS Frequency: 2.0MHz Gain: 61.5 dB Display Delay: O.OµS No. El~ments: 2 Amplitude: 80% FSH Energy: High Size: 2(24x42)mm Temperature: 70', DampinQ: 1k!l Shape: Reel Thent1. Serial No.: VH-13178 Frequency: 2 MHz Configuration: D-SBS Couplant Type: Ultragel I! Rectify: Full Wave Mode: Long. Couplant Batch No.: 111258 Dual: On Focus: FS-1251T)m Verification Block ID: Rompas - 6571 Reject: 0% Squint Angle: 5* Verification. Reflector(s): 2" Rad. NIA PRFMode: _Auto High i Contour: Flat Verification Sweep: .2.8 NIA Display Start: IP Orientation: Axial Verificatlon.Galn(dB): 56.0 NIA Pulser Type: Spike Exit Point: 1.1P Verification Amplitude: 80% NIA Pulse Width: Fixed Skew Angle: NIA Cal Date Time Voltage: NIA Cable Type: RG-174 Initial: 11108112 1310 Filter:_ See Rectify Cable Length: 12' Verify: 11/08/12 1428 Int Connectors: 0 Verify: N/A NIA Final: 11/08/12 1532 Notes: Zone 1 Calibrated in Metal Path
)
Personnel Name Signature Level Date e Examiner: AREVA Reviewer: Troy Steinbauer Paul Anderson
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- Ill Ill 11/08112 11/1/112-Page 2 of 11 Page 278 of 347
A Manual UT Calibration Data Sheet 000 288 AREVA Customer: TVA Procedure: N-UT-78 Report No: 1-:*1'VA-N4E-NV Site! BFN I Unit: I1 Revision: 0005 Cal. Sheet'No: C&,02 Outage: U1R9 SDCN: NIA Weld ID: N4E-NV Instrument & .Sett111gs Search Unit Calibration I Manufacturer: GEIT Manufacturer: RTD Cal. Block ID: BF-18 Model: *USN-58L Model: TRL2-ST Mate.rial:* CS (Clad) Serial No.: 01040T Serial No: 07-305 Reflector: ID Notch Range: 16.0" Norn.Angle: so* Reflector Depth: 6.125" Probe Delay: 10;9372 µS Meas. Angle: 60° UT Sweep Position: 7.2SD Velocity: 0.2300 ln/µS Frequency: 2.0 MHz !lain: 76.0dB Dlaplay Delay: 0.0µS No. Elements: 2 Amplitude: *S,Oo/o-FSH Energy: High Size: 2(24x42)mm Temperature: 10* Damping: 1k0 Shape: Rept. Therm: Serial No.: VH-1317,8 Frequency: 2MHz Configuration: D-SBS Couplant Type: Ultragelll Rectify: Full Wave Mode: Long. Couplant Batch No.: . 11125B Dual: On Focus: FS--125mm Verification Block ID: Rompas - 6571 Reject: 0% Squint Angle: 5* Verification Reflector(s):. 2" Rad. NIA I PRFMode: Auto High* Contour: Flat Verification Sweep: 1.2 NIA Display Start: IP Orientation: Axial Verification Galn(dB): 56.0 N/A Pulser Type: Spike Exit Point: 1.1
- Verification Amp.litude: 80% .NIA Pulse Width: Fixed Skew Angle: NIA ',
ca, Date Time Voltage: NIA Cable Type: RG-174 Initial: 11/08112 1307 Filter: See Rectify Cable Length: 12* Verify: 11/08/12 1405 lnl Connectors: 0 Verify: N/A NIA Final: 11108/12 1534 Notes:0Zone 2 Calibrated in Metal Path
)
Personnel Name Signature L~vel Date Examiner: Troy Steinbauer AREVA Review.er: . Paul AndersQn
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--- Ill Ill 11/08/12
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Page 3 of 11 Page 279 of 347
A Manual UT Calibration Data Sheet
'000 289 AREVA '
Customer: TVA Procedure: 54-ISl-850 Report No: 1-lVA-N4E-NV Site: BFN I Unit: I 1 Revision: 007 Cal. Sheet No: CS-03 Outage: U1R9 SDCN: NIA Weld ID: N4E-NV Instrument & Settings Search Unit Calibration Manufacturer: GEIT Manufacturer: KBA cal. Blo~k ID: BF-18 Model: USN-58LSW Model: 892-600 Material: CS (Clad) Serial No.: . 020W35 Sertal No: 0111PV Reflector: ID Notch Range: 14.0" Nom.Angle: 4(j* Reflector Depth: 6.125" Probe Delay: 28.9316 µS Meas. Angla: 40° UT Sweep Position: 5.7SD Velocity: 0.1270 in/µS Frequency: 225MHz Gain: 43.0dB Display Delay: 0.0 µS No. Ele111ents: 1 Amplitude: BO% FSH Energy: N/A Size: 0.50" X 1.0" Temperature: 12* Damping: 5000 Shape: Rect. Therm. Serial No.: VH~13178 Frequency: 2.25 MHz Configuration: SinQl!3 Couplant Type: Ultragel II Rectify: FuUWavfj Mode: ~hear Couplant Batch No.: 111258 D11al: Off Focus: N/A Verification Block ID: Rompas 11-1127* Reject: 0% Squint Angle: NIA Verification Reflector(s): 2* Rad. 5" Rad. PRFMode: Auto High Contour: 3.8" Verification Sweep: 1.4 3.6 Display Start: IP Orientation: Axial Verifi<.atlon Gain(dB): 23.5 23.6 Pulser Type: Square Exit Point: 0.80" Verificatl(,n Amplitude: 80% 38% Pulse Width; 220 ns Skew Angle: +120° Cal Date Time Voltage: 450 Cable Type: RG-174 Initial: 11/09/12 0836 FIiter: NIA Cable length: 12' Verify: 11/09/12 0935 Int Connectors: 0 Verify: NIA NIA Final: 11/09112 1252 Notes: Min MP- 7.64D Max MP -11.35" Calibrated in Metal Path - Personnel Name Signature Level Date Examiner: Nathan Bauman ~AtC II 11/09/12 AREVA Reviewer: Paul Anderson p~ Ill ,,f,/IP. Page 4 of 11 Page 280 of 347
AREVA A C Manual UT Calibration Data Sheet 00 029.0 Customer: TVA Procedure: 54-ISl.:850 Report No: . 1-TVA-N4E-NV Site: BFN I Unit: I 1 Revision: 007 Cal. Sheet*No: CS-04 Outage: U1R9 SDCN: NIA Weld ID: N4E-NV lnst,qmetJt & Set(lngs Search. Unit Calibration - . Manufacturer: GEIT Manufacturer: KBA Cal. Block ID: BF-18 Model: USN-58Lf$W Model: 892-600* Material: CS(Clad) Serial No.: 020W36 5erlal No: *01BV5H Reflector: ID Nott::h Range:. 14.0" Nom.Al"!gle: 40° Reflector DepUt: ~.125" Probe Delay: 28,9316 µS Meas. Angle: : 40° UT Sweep*~osition: 5,7SD Velocity: 0.1270 in/µS Frequency: ,2:25MHz Gain: 46..0d_B Display Delay: 0.0 µS No. Elements: 1 .Amplitude: 80%'FSH Energy: N/A Size: 0.50" X 1.0" Temperature:
- 12*
Damping: 5000 Shape: Rect, Therm. SenaiNo.: VH-13178 Frequency: 2.25 MHz Configuration: Single Co1.1plc1.nt Type:. Uttragel ll Rectify: Full Wave Mode: Shear Couplant Batch No.:. 111258 Dual: Off Focus: N/A Verification Block 10: Rof11pas 11-1127 Reject: 0% Squint Angle: NIA Verification Reflector(s}: 2" Rad. 5* Rad. PRF.Mode:. Auto Higt:,. Contour: 3.6" Verification Sweep; 1.4 3.6 I -*
.Dlsp!ay Start: IP Orientation: Axial Verification aain(dB}: 24.5 24.5 Pul~er Type:, Square Exit Point: 0.80" Verification Amplitude:* 80% 20%
Pulse Width: 220ns Skew_Angle; -120° Cal Date Time Voltage: 450 Cable Type: RG,174 Initial: 1_1/09/12_ 084.1 FIiter: NIA Cable Length: 12' Verify: 11/09/12 0946 Int. Connectol"8: 0 Verify: N/A NIA Final: 11/09/12 1255 Note8: Min MP - 7.64" Max MP -11.35" Calibrated in Metal Path Personnel Name Signatum Le.vel Date. Examiner: Nathan Bauman ~~ II 11/09/12 AREVA Reviewer: Paul Anderson *~~~ Ill 11/9/!Jl Page 5 of 11 Page 281 of 347
-- -p A Manual UT Calibration Data Sheet OJ 0291 AREVA r ,Customer: TVA P~edure: 54-ISl-850 Report No: 1-TVA-N4E-NV Site: BFN I Unit: r1 Revision: 007 Cal. Sheet .,.o: CS-05 Outage: U1R9 SDCN: N/A Weld ID: N4E-NV Instrument & Settings Seal'C,/J Unit CBIIZ,ratiQn
- Manufacturer: GEIT Manufacturer: KBA Cal. Block ID: BF,.;.18 I
Model: USN-58L SW Model: 892-600 Material:. CS,(Clad) Serial No.: OWNJ5. Serial No: 015BJP Reflector: ID Notch Range: 18.0" Nam.Angle: *so* Reflector Depth: 6.125" Probe Delay: 13.5525 µS Meas. Angle: 63° UT Sweep Position: 7.5SD Velo1;lty: 0.1270 ln/µS Frequ1mcy: 2.25MHz Gain: 51.5 dB Display Delay: O.OµS No. Elements: 1 Amplitude: 80%FSH Energy: N/A Size: 0.50" X 1.0" Temperature: 12* Damping: 500.0 Shape: Rect. Therm. Serial *No;: VH~13178 Frequency: 2.25 MHz Configuration: Si119le Couplant Type: Ultragel II Rectify: FullW~v.e Mode: Shear Couplant Batch No:: 111256 Dual:, . Off
- Focus: !'JIA Verification Block 10: Rompas 11-1127 Rej~ct: 0% Squint *Angle: NIA Verification Reflector(s): 2" Rad. 5° Rad.
PRFMode: Auto High Conto1.,1r: Flat Verification Sweep: 1.1 2.8 Display Start: LP Orlentatic;>n: Axial Verificatioi, Gain:(dB): 19.0 19.0 Pulser Jype: Square ExitPojnt: 0.8" Verification Amplitude: 80% .30% .. Pulse Width: 220ns Skew. Angle: +/-{35° to 67°) Qll Date: Time Voltage: 450 Cable Type: RG-174 Initial: 11/09/12 0846 Filter: N/A Cable Len~th: 12' Verify: 11/09/12 ) 0958 Int. Connectors: 0 Verify: NIA NIA Final: 11/09/12 1258 Notes: ., \ Min MP - 9. 73* MaxMP-14.44" Calibrated in Metal Path Persgnnel Name Slgnatf.lre Level Date Exa_rnlner: Nathan Bauman Y,C' II 11/09/12 AREVA Reviewer: Paul Anderson ~~;,/,d¥~ Ill 11/9/1#- Page 6 af 11 Page 282 of 347
*A UT Examination Data Sheet
- Report No.:
Examination Data Sheet No.: 1-TVA-N4E-NV EDS-01 e AREVA. RPV Nozzle to Vessel Welds Calibration Sheet No's.: CS-01 CS-02 Customer: TVA Procedure Component Information Site: BFN I Unit: 1 N-UT-78 Rev.0005 System: RPV Weld ID: l N4E-NV Outage: U1R9 Configuration: Nz to Vessel Norn. Diameter: 12.0" PDI Generic procedure for the manual ultrasonic Material: CS (Clad) Norn. Thickness: 6.6" Procedure
Title:
examination of reactor pressure vessel welds PDI-UT-6 Scan Surface: OD Weld Width: 2.5" Examination Information Start Date: r-11108112 Start Time: 1406 Component Temperature: 78° Couplant Type: Ultragel II End Date: 11/08112 End Time: 1447 Thermometer Serial No.: VH-13175 Couplant Batch No.: 111258 Ptocedure: N-UT-78 Rev. 00051 Circumferential Exam - Outer 85% + Radial Exam Beam Direction Cal Sheet Scan Gain Scan Recordable Indication Examiner Angle/ Mode Zone Initials Radial Circ No. (dB) Limitation indications Data Sheet No. 60° I RL 1 X CS-01 75.5 Yes No NIA TAS 60° I RL 1 X CS-01 75.5 Yes No N/A TAS so* 1 RL 2 X CS-02 84.0 Yes No N/A TAS 60° I RL 2 X CS-02 84.0 Yes No NIA TAS Comments: Limitation due to the nozzle configuration 360°. Personnel Name Signature Level Date Examiner: Troy Steinbauer
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-~-
- .. -- ----~- Ill 11/08/12 Examiner: N/A NIA N/A NIA -
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AREVA Reviewer: Paul Anderson Ill Page 7 11/9~a of 11 - 0 N c.o N
e A UT Examination Data Sheet
* ~
Report No.: Examination Data Sheet No.: 1-TVA-N4E-NV EDS-02 cs:.03 A.REVA r, RPV Nozzle to Vessel Welds ' Calibration Sheet No's.: CS-04 CS-05 Customer: TVA / Procedure Component Information Site: BFN I Unit 1 54-ISl-850, Rev 007 System: RPV Weld ID: l N4E-NV Outage: U1R9 Configuration: NztoVessel Nom. Diameter: 12.0" I\Aanual Ult;rasonic Examination of BWR Reactor Material: CS (Clad) Non_1. Thickness: 6.6" Procedure
Title:
Vessel Nozzle Inner Radius Regions and Nozzle to Sheu Welds* (inner f5%) Scan Surface: OD Weld Width: 2.5" Examination /nfonnation Start Date: 11109/12 Start Time: 0935 Component Temperature: 80° Couplant Type: Ultragel II End Date: 11109/12 End Time: 1016 Thermometer Serial No.: VH-13175 - Couplant Batch No.: 111258 Procedure: 54-/Sl-850-007 I Circumferentlal exam - Inner 15% Angle/Mode Scan Gain Scan Recordable Examiner Initials Skew Cal Sheet No. Indication Data Sheet No. (dB) '- Umitation Indications 40° I Shear +120° CS-03 56.0 No No NIA NMB 40° /Shear -120° CS-04 56.0 No No NIA NMB 60° I Shear +/- 35° to 67° CS-05 63.5 No No NIA NMB Comments: None ,F Pel'$onnel Name Signature Level Date Examiner: Nathan Bauman ~_,,e II 11109112 Examiner: NIA NIA NIA NIA
#~~
AREVA Reviewer: Paul Anderson Ill Page 8 11/~//~ of 11 - 0 o N c.o w
A UT Coverage Data Sheet Report No.: 1-TVA-N4E-NV V Coverage Oat.a Sheet No.: COS-01 Customer lnfonnation Component Information Utlity: lVA Plant Browns Ferry Unit: 1 Weld ID: N4E-NV Configuration: Nozzle to Shell Radial Examination Coverage Radial Exam Coverage 100% t 3 Total examination Volume= 2251.20 in 1st Limitation= 1130.95 in3 Volume Covered= 1120.25 in 3 Total Examination Coverage= 49.76% C. rn 0 Page 9 of 11
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e e e A UT Coverage Data Sheet Report No.: 1-TVA-N4E-NV AREVA Coverage Data Sheet No.: CDS -02 Customer Information Component Information Utility: TVA I Plant: Browns Feny IUnit 1 Weld ID: N4E-NV I Configuration : Nozzle to Shell Circumferential Examination Coverage I, Circ. Examination Coverage Outer 85%t exam coverage 2 Insulation Total examination Area= 24.38 in 2 Area of Limitation = 24.38 in Area Examined = 0.00 in2 --- Total Area Examined/ Total Area
= 0.00%
Total Examination Coverage: 0 .00 in 2 / 25 .00 in 2 = 0.00% Inner 15% Circ. Exam Coverage .. ... . .. .. 2 Total examination Area= 1.73 in - i:,. , f"" I J' .. r Total Examination Coverage= 1.73 in 2 Total Examination Coverage =100% ~ .- ':*"_. ,;:r ... *", 0 s:::. ft\ 0 J_
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Page 10 of 11 l\) u:) U1
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*A RPV Coverage Work Sheet
- Report Number: 1-TVA-N4E-NV AREVA Customer Information Component lnfonnation Utility: TvA Plant: BFN IUriit: 1 IOutage: U1 R9 Weld ID: N4E-NV Work Sheet Number: CWS-01 60°RL Radial Scan (N-UT-78-0005) 100% t VOIIBl18 60"RL Clrc Scan (N-UT-78-0005) 85% t volume Clrc Scan (54-ISl-850-007)
Inner 15% t volume (Modeled) Thickness (ts) Inches 6.60 Thickness (ts) Inches 6.60 Thickness (ts) Inches 6.60 Weld Width Inches 2.50 Weld Width Inches 2.50 Weld Width Inches 2.50 Code Case N-613-1 Code Case N-613-1 Exam Area (A B C D E F G H I) in 2 26.11 Exam Volume (A B C D E F G H I) in' 2251.20 Exam Area (A 8 C D E F G H I) in2 26.11 Inner 15% t area in' 1.73 Volume Scanned in* 1120.25 Upper 85% t area in' 24.38 Area Scanned 1.73 Percentage of Area Scanned 49.76 Area Scanned 0.00 Percentage of Area Scanned 100.0 Percentage of Area .Scanned 0.00 Coverage Radial Scan 100% tVolume 49.76 CoveraRe Clrc Scan Uoner 85% t Volume 0.00 Coverage Clrc Scan Inner 15% t Volume 15.00 Total Coverage Radial and Ci.re Scans: (49.76% + 0.00% + 15.00%) + 2 = 32.38% (See Rad/al and Circumferential coverage sheets for more detail.) Radial scans were performed with a procedure qualified for the ex:amination of vessel nozzle to shell welds (N-UT-78-0005). This procedure has been demonstrated for detection of flaws located throughou1 the entire weld thickness and base material when scanning in the perpendicular direction to the weld. Coverage obtained during radial scans was limited due to the nozzle and weld configuration. In the circumferential scan direction the outer 85%*1 is examined with the same vessel procedure as mentioned above (N-UT-78-0005) and has been demonstrated for detection offtaws located in the upper 85%-t of the weld and base material when scanning in the parallel and tangential direction to the weld. Coverage was also limited due to nozzle configuration. To achieve additional coverage in the circumferential S<:an direction, examinations were also performed with a procedure (54-ISl-850-007) qualified for nozzle to shell weld inner 15% thickness region. This procedure has been demonstrated for detection of flaws in the inner 15%-t only when scanning in the parallel and tangential direction as define by the modeling. The nozzle to shell weld irmer 15%-t examina~on techniques were performed in accordance with the scanning parameters identified In EPRI modeling report IR-2003-19. Scanning was performed to the maximum extent possible. The total coverage achielie.d for examination scans performed, is a conservative.estimate derived from the physical limitation caused by the nozzle and weld configuration. The exam/coverage area calculations were derived from a CAD drawing based on the available dimensions from TVA suppHed drawing number 122866 E I 122861 E-7. Examln~.,..2uman Examiner: Troy Steinbauer Date: 11/08/12 Level: II Date: 11109112 Level: Ill Sign: RevlewedB
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Slgn:c=
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Sign: p~ _ lAlvBI: Ill Date: /1/9//.a.. Page 11 of 11 0 0
VE-12-063, N4F-NV CNL-18-080
Ultrasonic Examination 000308 BFN / 1 Procedure: N-UT-78 Outage No.: U1 RF09 Summary No.: 00191-ISI-BFN1 Procedure Rev.: 5 Report No.: VE-12-063 Workscope: ISi Work Order No.: 1-Sl-4.6.G Page: 1 of 1 I Code: Section XI 2001 Ed/2003 Add Cat./ltem: B-D/B3.90 Location: Reactor/Drywell Drawing No.: 1-CH M-0992-C-01
Description:
NOZ - SHL System ID: 329 - Reactor Pressure Vessel Component ID: N4F-NV Size/Length: 12 / Thickness/Diameter: 6.6 / 12 Limitations: 32.38% Coverage attained Comments: Reference Vendor UT data sheets.
\
Results: Accept:~, Reject Info*,., _I Percent Of Coverage Obtained > 90%: 32.38% Reviewed Previous Data: yes Examiner Level Signature Date Reviewer Signature Date Level Signature Date Site Review Signature Date Level Signature Date ANIJ Review Signature Date
- A AREVA BROWNS FERRY NUCLEAR U1R9 REACTOR VESSEL NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
000309 SECTION 19
- N4F NOZZLE-TO-VESSEL WELD EXAMINATION DATA This section contains Reactor Vessel N4F Nozzle-To-Vessel Weld UT examination data.
e Page 298 of347
Report No.: 1-TVA-N4 F-NV uuua 10 A Ultrasonic Examination Summary Sheet Component ID: N4F-NV AREVA
Description:
RPV Nozzle to Shell Weld Code Customer: TVA 8-,D System: 329 (N4F) Category: Site: BFN Unit: I1 Code Item: 83.90 Material: CS (Clad) Outage: U1R9 Code Class: 1 Work Document: 112507860 ISO I Drawing(s): 122866 E-2 / 122861 E-7 EPRI Model No.: IR-2003-,19 Procedure Number Procedure Revision SDCN Procedure. Title POI Generic Procedure for the Manual Ultrasonic N-UT-78 0005 N/A Examination of Reactor Pressure Vessel Welds POI -UT-6 Manual Ultrasonic Examination of BWR Reactor 54-ISl-850 007 N/A Vessel Nozzle Inner Radius Regions and Nozzle to Shell Welds (inner 15%) Calibration Exam Data Indication Data Indication Coverage Coverage Exam Results Sheets Sheets Sheets Plot Sheets Worksheet Data Sheet CS-01 CS-04 EDS-01 N/A NIA CWS-01 CDS-01 No Recordable Indications CS-02 CS-05 EDS-02 CDS-02 CS-03 Summary: Manual ultrasonic examinations were performed on the referenced weld during U1R9. In accordance with UT Procedure N-UT-7B Rev. 0005, 60° Longitudinal wave examinations were performed from the vessel surface in both the radial ancl circumferential scan djrections. I, In accordance with UT Procedure 54-131-850-007 a.nd the referenced EPRI model the following examinations were perfonned. Feedwater (N4F) Nozzle Modeling Parameters Probe Probe Skew Scan Surface 40° Shear +/-120° Blend 60° Shear +/-(35° to 67°) Vessel 32.38% coverage of the required examination volume was obtained. This ultrasonic examination was perfonned in accordance with the criteria of 10CFR 50.55a (b) (2) (xv} (G) and the minimum cove.rage requirements of 10CFR 50.55a (b) (2) (xv} (K)was achieved to the maximum extent.possible. This examination was performed using the alternative examination volume defined in Code Case N-613,.1 which reduces the area to be examined per IWB-2500-7 to the weld plus a Y." on each side. This examination satisfies the requirements of ASME Sec. XI 2001 Edition with 2003 Addenda for Category BcD, item number 83.90, figure number IWB 2500-7 exam volume. and was performed using ASME Sec XI, Appendix VIII qualified personnel, procedures, and equipment in accordance with the 2001 Edition of Appendix VIII as amended by the Final Rule. Dose: 126 mr Personnel Name Signature Level Date Prepared By: Jarit Busse ~*-;;{ p'~ - II 11/05/12 AREVA Review: Paul Anderson
#V~ Ill /~'Jh.z Customer: Damon Priestley ~/ ' Ill 11/9/,2-ANII: ~......4 F1~.,,,...f ~~ -
N/A ,,11~{1L,. L.. Page 1 of 11 Page 299 of 347
I A Manual UT Calibration Data Sheet 00( 311 AREVA Customer: TV_A .Procedure: .N;-UT-78 Report.No: 1-TVA-N4F-NV Site: BFN I Unit: I 1 Revision: 0005 Cal. Sheet No: CS-01 I Outage: U1R9 SDCN: N/A Weld lD: N4F,.NV Instrument & Settings Search Unit ;' calibration Manufacturer: GEIT Manufacturer: RTD Cal. Block ID: BF-18 Model: USNa58L Model: TRt.2-ST Material: CS (Clad) Serial No.: 01040T Serial No: 07-305 Reflector: %tSDH Range: 7.0" Nom.Angle: ao* Reflector Depth: 1.50" Probe Delay: . 10.9372 µS Meas.. Ang!e: sp* UT Sw~p Position: 4.3SD Velocity: 0,230Q lnl1,1S Frequency: 2.0MHz Gain:. 61.SdB. Display Delay:.. O.OµS No; Elements: 2 Amplitude: 80%FSH Energy: High Size: 2(24x42)mm Temperature: 85' Damping: 1k n Shape: Rect. Thenn. Serial No.: VH-13178
. Frequency: 2MHz Configuration: D-SBS Couplant Type:,
- Ultragel II Rectify: Full Wave Mode: Long. Couplant Batch No.: 11125B Dual: On Focus: FS-125i'nm Verification Block ID: Rompas-6571 Reject: 0% Squint Angle: 5* Verification Reflector(s): 2" Rad. N/A PRF Mode: Auto High Contour: Flat Verification Sweep: 2.8 N/A Display Start: IP Orientation: Axial. Verification ~ain(dB): 56.0 N/A Pulser. Type: Spike Exit Point: 1.1" Verification Amplitude: 80% N/A
--*~
Pulse Width: Fixed Skew Angle: N/A Cal Date Time Voltage: NIA Cable Type: RG-174 Initial: t1/05/12 13~3 Filter: See Rectify Cable Length: 12i Verify:* 11/05/12 1621 Int Connectors: 0 Verify: N/A NIA Final: 11/05/12 1735 Notes: Zone 1 Calibrated in Metal Path Person_nel Name Signature Level Date Examiner: Jarit Busse ~/~ II 11/05/12 AREVA Reviewer: Paul Anc~erson ,//!:?~~- Ill ,.~/!~ Page 2 of 11 Page 300 of 347
t\ Manual UT Calibration Data Sheet 00) 312 AREVA Customer: TVA Procedure: N-UT-78 Report No: 1-TVA-N4F-NV Site: BFN I Unit: I 1 Revision: 0005 Cal. Sheet No: CS-02 Outage: U1R9 SDCN: NIA Weld ID: N4F-NV Instrument & Setting$ Search Unit Calibration Manufacturer: GEIT Manufacturer: RTD Cal. Block ID: BF-18 Model: USN-58L Model: TRL2-ST Material: CS (Clad) Serial No.: 01040T Serial No: 07-305 Reflector: ID Notch Range: 16.0" Nam.Angle: ao* Reflector Depth: 6,125" Probe Delay: 10.9372 µS Meas. Angle: ao* UT Sweep Position: 7.2SD Velocity: 0.2300 in/1,1S Frequency: 2.0 MHz Gain: 76.0 dB Display Delay: O.OµS No. Elements: 2 Amplitude: 80% FSH Energy: High Si.i:e: 2(24x42)mm Temperature: as* Damping: 1k n Shape: Reel. Therm. Serial No.: VH-13178 Frequency: 2MHz Configuration: D-SBS Couplant Type: Ultragel II Rectify: Full Wave Mode: . Long. Couplant Batch No.: 111258 Dual: On Focus: FS-125mm Verification Block ID: Rompas - 6571 Reject: 0% Squint Angle: 5* Verification Reflectol'(s): 2" Rad. NIA PRFMode: Auto High Contour: Flat Verification Sweep: 1.2 NIA Display Start: IP Orientation: Axial Verification Gain(dB): 56.0 NIA Pulser Type: Spike Exit Point: 1.1* Verification Amplitude: 80% NIA Pulse Width: Fixed Skew Angle: NIA Cal Date Time Voltage: NIA Cable Type: RG-174 Initial: 11105/12 1357 Filter: See Rectify Cable Length: 12' Verify: 11105112 1648 lnL Connector.i: 0 Verify: N/A NIA 0 Final: 11105112 1737 Notes: Zone 2 Calibrated in Metal Path Personnel Name Signature Level Date Examiner: Jarlt Busse ,,.,.--2;;b/
/ ,.,-
~ II 11105112 AREVA Reviewer: Paul Anderson /~~ Ill ///9//.2 Page 3 of 11 Page 301 of347
A Manual UT Calibration Data Sheet 000313: AREVA Customer: TVA Procedure: 54-ISl-850 Report No: 1-TVA-N4F-NV Site: BFN l Unit:* 11 Revision: 007 Cal. Sheet No: CS-:03 Outage: U 1R~ SDCN: NIA Weld ID: N4F-NV lnstruf!1ent & Settings Search Unit Calibration ( Manufacturer: GEIT Manufacturer: KBA Cal. Block ID: BF-18 Model: USN-58LSW Model: 892-600 Material: CS (Clad) Serial No.: . 01C3MO Serial No: 0111PV Reflector: ID Notch Range: 14.0" Nom.Angle: 40* Reflector Depth: 6.125" Probe Delay: 28.9316 µS Moos. Angle: 40* UT Sweep Position: 5;65SD Velocity: 0.1270 in/µS Frequency: 2.25MHz Gain: 45.0dB Display Delay: O.OµS No. Elements: 1 Amplitude: 80%FSH Energy: NIA Size: 0.50" X 1.0" Tempe~ture: 10* Damping: 5000 Shape: Rect. Therm. Serial .No.: VH-13178 Frequency: 2.25MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 111258 Dual: Off Focus: NIA Verification Block ID: Rompas 99-6252 Reject: 0% Squint Angle: NIA Verification Reflector(s): 2'"Rad. 5* Rad. PRFMode: Auto High Contour: 3.8" Verification Sweep: 1.4 3.6 Display Start: IP Orientation: Axial Verification Galn(dB): 23.7 23:7 Pulser Type: Square Exit Point: o:so* Verification Amplitude: 80% 20% Pulse Width: 220ns Skew Angla: +120* Cal Date Time Voltage: 450 Cable Type: . RG-174 Initial: 11106/12 1159 Filter: NIA Cable. Length: 12' Verify: 11106112 1300 lnl Connectors: 0 Verify: NIA NIA Final: 11/06112 1656 Notes: Min MP - 7.64 Max MP-11.35" Calibrated in Metal Path Personnel Name Signature A Level Date Examiner: Edward P. Mazyck Ill 11106/12 AREVA Reviewer: Paul Anderson Ill Page 4 af 11 Page 302 of 347
AREVA A Manual UT Calibration Data Sheet OD 03i4 Customer: TVA Procedure: 54-ISl-850 Report No: 1-TVA-N4F-NV Site: BFN I Unit: I 1 Revision: 007 Cal. Sheet No: CS-04 Outage: .U1R9 SDCN: NIA Weld ID: *N4f:.Nv l11$t,yment. & SettJngs. Search Unit, *Calibration Manufacturer: GEil Manufacturer: KBA Cal *. Block ID: BF-16 Model: USN-58LSW Model: 892-600 Material: C$ (Clad} Serial No.: 01C3MO Serial No: 01BV5H Reflector.. ID Notch Range: 14.0" Norn.Angle: 40° Reflector Depth:* 6.125" Probe Delay: 28.9316 µS Meas. Angle: 40° UT Sweep Position: 5.7SD Velocity: 0.1270 in/µS Frequency: 2.25MHz ; Gain: 48.2dB Display Delay: 0.0 µS No. Elements: 1 Amplitude: 80% FSH Energy: NIA Size: o.50" x*1.o* Temperature.: 70' Damping: 5000 Shape: Rect. Therm. Serial No.: VH-13178 F~quericy: 2.25MHz Configuration; Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 11125B Dual: Off Focus: NIA Verification Block ID: Rompas 99-6252 Reject: 0% Squint Angle: NIA Verification Reflec~or(s): 2~Rad. 5" Rad. PRFMode: Auto High Contour: 3.8" ' Verification Sweep: 1:4* 3.6 Display Start: IP Orientation: Axial Verifi~tion Gain(cjB): 23.0 23.0 Pulser Type:. Square Exit Point: a.so* Verification Amplitude: 80% 24% Pulse Width: 220ns Skew Angle: -120° Cal Date Time voltage: 450 Cable Type: RG-174 Initial: 11/06/12. 1146 Filter: NIA Cable Length: 12' Verify: 11/06112 , 1329 Int Connectors: 0 Verify: N/A NIA Final: 11/06/12 1658 Notes: Min MP - 7.64" Max MP-11.35" Callbl'Sted in MetalPath Personnel Name Signature Level Date Examiner: Edward P. Mazyck M,.,. / !f/1;,._, -~ Ill 11/06/12 AREVA Reviewer: Paul Anderson ~/~ Ill v/9.0~ Page 5 of 11 Page 303 of 347
L . A Manual UT Calibration Data Sheet 00( 315 AREVA ' Customer: TVA Procedure: 54-ISl-850 Report No: 1-TVA-N4F-NV Site: BFN I Unit: I 1 Revision: 007 Cal. Sheet No: CS-05 Outage: U.1R9 SDCN: NIA Weld ID: N4F-NV lnstl'llm,:mt & Settings Search Unit Calibration Manufactun!r: ~EIT Manufacturer: KBA Cal. Block ID: BF-18 Model: USN-SSL.SW Model: 892-600 *Material: CS (Clad) Serial Ne:,.: 01C3MO Serial No: 015BJP Reflector: ID Notch Range: 1a:o* Nom,AA{lle; so~ Reflector Depth: .6.128"
\
Probe Delay: 13.9056 !JS Meas. Angle: 63" UT sweep Position: 6,8SD Veloclfy: : 0.1270 lntµS Frequency:. 2.25MHz Gain: 6Q;9dB Display Delay: .0.0 µS No. Elemen'9:. 1 Amplitude: 80%FSH Energy: N/A Size: 0.50" X 1.0" .. Temperature: 10* Damping: 5000 Shape: Rect. Therm. Serial No~: VH-13178 Frequency: 2.25 MHz Configuration: Single CouplantType: Ultragel II Rectify: FµIIWave Mode: Shear Couplant Batch No.: 111258 Dual: Off Focus: N/A Veri~~tlon Blocl( ID: Rompas 99-6252 Reject: 0% Squint Angle: NIA Verification Retlector(s): 2" Rad. S"Rad. PRFMode: Auto Hi~h Contour: Flat Vai:ification Sweep: 1.1 2.8 Display .Start: IP Orientation: Axial Verification Gain(dB): 19.0 19,0 Pulser Type: Square Exit Point: a.a* Verification Amplitude: 80% 25% Pulse Width:
~Ons Skew Angle:. :1:(35* to 67") ca, Date Time Voltage: 450 Cable Type: RG-174 Initial~ 11/06/12 1204 Filter: NIA Cable Length; 12' Verify: 11/06/12 1345 lnl Connectors: 0 Verify: N/A NJA Final: 11/06/12 1653 Notes:
Min MP - 9. 73" Max MP-14.44" Calibrated in Metal Path Pe~onnel Name Signature . Level Date
- Examiner: Edward P*. M~yck ff.. ~P~i_ Ill 11/06/12 AREVA Reviewer:. Paul Anderson ~-b"~ Ill N'/49;&_:l Page 6 of 11 Page 304 of 347
A UT Examination Data Sheet
- Report No.:
Examination Data Sheet No.: 1-TVA-N4F-NV EDS-01 AREVA RPV Nozzle to Vessel Welds Calibration Sheet No's.: CS-01 CS-02 Customer: TVA Procedure Component lnfom,atlon Site: BFN I Unit: 1
-- N-UT-78 Rev.0005 System: RPV Weld ID: J N4F-NV Outage: U1R9 Configuratio11_: Nz to Vessel Norn. Diameter: 12.0*
PDI Generic procedure for the manual ultrasonic Material: CS (Clad} Nom. Thickness: 6.6" Procedure
Title:
examination of reactor pressure vessel welds PDI-UT-6 Scan Surface: OD Weld Width: 2.5" Examination Information Start Date: 11/05/12 StartTime: 1621 Component Temperature: 80° Couplant Type: Ultragel II End Date: 11105/12 End Time: 1725 Thermometer Serial No.: VH-13175 Couplant Batch No.: 11125B Procerlure: N-UT-78 Rev. 0005 I Circumferential Exam - Outer 85% + Radial Exam Beam Direction Cal Sheet Scan Gain
- Scan Recordable Indication Examiner Angle/ Mode Zone Initials Radial Circ No. (dB) Limitation Indications Data Sheet No.
ao* I RL 1 X CS-01 76.5 Yes No NIA JMB 60° I RL 1 X CS-01 78.5 Yes No N/A JMB 60° I RL 2 X CS-02 84.0 Yes No NIA JMB ao* 1 RL 2 X CS-02 84.0 Yes No NIA JMB Comments: Limitation due to the nozzle configuration 360°. Personnel Name Signature Level Date Examiner: Jarit Busse
~~-
II 11105/12 Examiner: NIA N/A NIA NIA C I.- AREVA Reviewer: Paul Anderson ~~~ Ill 11/9//.:Z. C> 1;,.1.1 Page 7 of 11
e e L Report No.: 1-lVA-N4F-NV e A UT Examination Data Sheet Examination Data Sheet No.: EDS-02 CS-03 AREVA RPV Nozzle to Vessel Welds Calibration Sheet No's.: CS-04 CS-05 Customer: TVA Procedure Componentlnfonnatlon Site: BFN l Unit: 1 54-ISl-850, Rev 007 System: RPV Weld ID: l N4F-NV Outage: U1R9 Configuration: Nz to Vessel Nom. Diameter: 12,0* Manual Ultrasonic Examination ofBWR Reactor Material: CS (Clad) Norn. Thickness: 6.6" Procedure
Title:
Vessel Nozzle Inner Radius Regions and Nozzle to Shell Welds (inner 1p%) Scan Surface: OD Weld Width: 2.5" Examlnattonlntormauon Start Date: 11/06/12 Start Time: 1301 Component Temperature: 85° Couplant Type: Ultragel II End Date: 11/06/12 End Time: 1435 Thennometer Serial N9.: VH-13178 Couplant Batch No.: 111258 Procedure: 54-/Sl-850.-007 I Circumferential exam - Inner 1,5% Scan Gain Scan Recordable Angle/Mode Skew Cal Sheet No. Indication Data Sheet No. Examiner Initials (dB) Limitation Indications 40° I Shear +120° CS-03 58.2 .No No N/A EPM 40° /Shear -120° CS-04 58.2 No No NIA EPM 60° I Shear +/- 35° to 67° CS-05 68.9 No No N/A EPM Comments: None Personnel Examiner: Name ff_ I' p Signature
- /
Level Date 11/06/12
~
Edward P. Mazyck All" - - Ill \ Examiner: NIA NIA N/A N/A ,.. '\ ?( AREVA Reviewer: Paul Anderson p/~~ Ill /,0?//~ C t)
.... r"\ ~-
er, w Page 8 of 11
-J CfJ
*A UT Coverage Data Sheet Report No.: 1-TVA-N4F-NV A EVA Coverage Data Sheet No.: CDS-01 Customer Information Component Information Utility: TVA Plant: Browns Feny Unit 1 Weld ID: N4F-NV Configuration: Nozzle to Shel Radial Examination Coverage Radial Exam Coverage 100% t 3
Total examination Volume= 2251 .20 in 1 3 1' Limitation = 1130.95 in Volume Covered = 1120.25 in 3 Total Examination Coverage= 49.76% 0 0 0 Page 9 of 11
Report No.: 1-TVA-N4F-NV UT Coverage Data Sheet Coverage Data Sheet No.: CDS-02 Customer Information Component Information utility: TVA Plant: Browns Ferry Unit: 1 Weld ID: N4F-NV Configuration: Nozzle to Shell Circumferential Examination Coverage J I Circ. Examination Coverage Outer 85%t exam coverage / 2 ln&ulation Total examination Area= 24 .38 in Area of Limitation = 24.38 in2 2 C1n; w~ -- - ,.,
'U Area Examined = 0.00 in (Q
(1) (.,) Total Area Exam ined /Total Area 0 CJ) = 0.00% 2.
~....,
Total Examination Coverage : 0 .00 in2 / 25.06 in2 = O.OO°h
.. . Inner 16%
Inner 15% Circ. Exam Coverage Total examination Area = 1 .73 in2 , ) Total Examination Coverage = 1 .73 in 2 Total Examination Coverage = 100%
*J ,._.: ..:
--- 0 0
0 w Page 10 of 11 e,o
*A RPV Coverage Work Sheet e
Report Number: 1-lVA-N4F-NV e AREVA Customer lnfonnation Component Information Utility: TVA Plant BFN I Unit: 1 I Outage: µ1 R9 Weld ID: N4F-NV Work Sheet Number: CWS-01 60'RL Radial Scan (N-UT-78-0005) 100% t volume SO"RL Clrc Scan (N-UT-78-0005) 85% t volume Clrc Scan (54-ISl-850-007) Inner 1 5% t volume (Modeled) Thickness (ts) Inches 6.60 Th ick:ness (ts) Inches 6.60 Thickness (ts) Inches 6.60 Weld Width Inches 2.50 Weld Width Inches 2.50 Weld Width Inches 2.50 Code Case N-613-1 Code Case N-613-1 Exam Area (A B C D E F G H I) in' 26.11 Exam Area (AB C D E F G H I) in' 2251.20 Exam Area (A B C D E F G H I) in2 26.11 Inner 15% t area in2 1.73 Area Scanned in' 1120.25 Upper 85% t area in2 24.38 Area Scanned 1.73 Percentage of Area Scanned 49.76 Area Scanned 0.00 Percentage of Area Scanned 100.0 Percentage of Area Scanned 0.00 Coverage Radial Scan 100% t Volume 49.76 Coveramt Circ Scan Unoer 85% t Volume 0.00 CoveraQe Clrc Scan Inner 15% t Volume 15.00 Total Coverage Rad;aJ and Gire Scans: (49.76% + 0.00% + 15.00%) + 2 = 32.38% (See Radial and Circumferential coverage sheets for more detail.) Radial scans were performed with a procedure qualified for the examination of vessel nozzle to shell welds (N-UT-78--0005). This procedure has been demonstrated for detection of flaws localed throughout the entire weld thickness and base material when scanning in the perpendicular direction to the weld. Coverage obtained during radial scans was limited due to the nozzle and weld configuration. In the circumferential scan direction the outer 85%-t is examined with the same vessel procedure as mentioned above (N-UT 0005) and has been demonstrated for detection of flaws located in the upper 85%-t of the weld and base material when scanning in the parallel and tangential direction to the weld. Coverage was also limited due to nozzle oonfiguration. To achieve additional coverage in the circumferential scan direction, examinations were also performed with a procedure (54-ISl-850-007) qualified for nozzle to shell weld inner 15% .thickness region. This procedure has been dernonstrat.ed for detection of flaws in the inner 15%-t only when scanning in the parallel and tangential direction as define by the modeling. The nozzle to shell weld inner 15%-t examination techniques were performed in accordance with the scanning parameters identified in EPRI modefing report IR-2003-19. Scanning was performed to the maximum extent possible. The total coverage achieved for examination scans performed, is a conservative estimate derived from the physical limitation caused by the nozzle and weld configuration. The exam/coverage area calculations were derived from a CAD drawing based on the available dimensions from TVA supplied drawing number 122866 E-2 / 122861 E-7. Examlne~dward f> 'J12~ Level: Ill Date: 11/06/12 Examiner: Jarit Busse Level: II Date: 11/06/12 Sign:
,- Sign~~
Rs~e~~~ Sign: Level: Ill Date: 11/'?j/~ Page 11 of 11
.~
UT-10-042, N5A-NV CNL-18-080
()002JO A AREVA BROWNS FERRY NUCLEAR U1 ROB RPV NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
SECTION 15 N5A NOZZLE-TO-VESSEL WELD EXAMINATION DATA This section contains RPV NSA Nozzle-To-Vessel Weld UT examination data .
- NSA Nozzle-To-Vessel Weld UT Exam Data Section-15 Page 1 of 1
-1
{):I- Jc-~~ 000201 1-ANP-N5A A Ultrasonic Examination Summary Sheet Report No.: Component ID: N5A-NV REVA
Description:
Nozzle to Vessel Weld TVA System: RPV (N5A) Site: BFN Unit: 1 Code Item: 03:'90 Material: CS (Clad) Outage: U1ROB Code Class: 1 Work Document: 1-51-4.6.G ISO/ Drawing(s): 122861 / SK-81018 EPRI Model No.: IR-2003-19 Procedure Number Procedure Revision SDCN Procedure TIUe POI Generic Procedure For The Manual Ultrasonic N-UT-78 with 0005 N/A Examination of Reactor Pressure Vessel Welds PDI-PDI-UT-6, Rev G UT-6 Manual Ultrasonic Examination of BWR Reactor _ _54-ISl-850 007 N/A Vessel Nozzle Inner Radius Regions and Nozzle to Shell Welds inner 15% Calibration Exam Data Indication Data Indication Coverage Exam Results Sheets Sheets Sheets Plot Sheets Worksheet CS-01 EDS-01 NA NA CWS-01 X No Recordable Indications CS-02 CS-03 CS-04 CS-05 Summary: Manual ultrasonic examinations were performed on the referenced weld during U1 ROS. ccordance with UT Procedure N-UT-78, Rev 0005, with PDI-UT-6, Rev G, 60° Longitudinal wave examinations were performed the vessel surface in both the radial and circumferential scan directions. In accordance with UT Procedure 54-ISl-850-007 and the referenced EPRI model the following examinations were performed. NS Nozzle Modellni Parameters NS Calibration Parameters Probe Probe Skew Scan Surface Reflector Sweep Metal Path 35° +/- 68° Blend ID Notch 5.3 7.42" 60° +/- (30° to 64 °) Vessel ID Notch 6.8 12.24"
- 31. 72% coverage of the required examination volume was obtained.
This ultrasonic examination was performed in accordance with the criteria of 10CFR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 10CFR 50.55a (b) (2) (xv) (K) was achieved to the maximum extent possible. This examination was performed using the alternative examination volume defined in Code Case N-613-1 which reduces the area to be examined per IWB-2500-7 (a) and (b) to the weld plus a%" on each side. This examination satisfies the requirements of ASME Sec. XI 2001 Edition with 2003 Addenda for Appendix VIII, Category B-D, for item number B3.90, figure number IWB 2500-?(a) exam volume, and was performed using ASME Sec XI; Appendix VIII qualified personnel, procedures, and equipment as amended by the Final Rule. AREVA Review: Customer: ANII: Page 1 of
A Manual UT Calibration Data Sheet 000~02 TVA Procedure: N-UT-78 Report No: 1-ANP-N5A Unit: 1 Revision: 0005 Cal. Sheet No: CS-01 Manufacturer: Krautkramer Manufacturer: RTD Cal. Block ID: BF-18 Model: USN58LSW Model: TRL2-Aust Material: CS (Clad} Serial No.: 01C3M3 Serial No: 06-755 Reflector: %TSDH Range: 8.0" Nom. Angle: so* Reflector Depth: 1.50" Probe Delay: 14.0519 µS Meas. Angle: so* UT Sweep Position: 3.8 Velocity: 0.2310 in/µS Frequency: 2.0 MHz Gain: 53.0dB Display Delay: 0.0 µS No. Elements: 2 Amplitude: 80% FSH Energy: NA Size: 2(24 x42) Y~ Temperature: 83° Damping: 5000 Shape: Rect. Therm. Serial No.: VH-11834 Frequency: 2-25 MHz Configuration: D-SBS Couplant Type: Ultragel II Rectify: FuliWave Mode: Long Couplant Batch No.: 09325 J Dual: On Focus: FD-2.70" Verification Block ID: Rompas 6571 Reject: 0% Squint Angle: 3* Verification Reflector(s): 2"Rad NA PRF Mode: Auto High Contour: Flat Verification Sweep: 2.5 NA Display Start: IP Orientation: Axial Verification Galn(dB): 44.0 NA Pulser Type: Square Exit Point: 1.1" Verification Amplitude: 80% NA Pulse Width: 250 ns Skew Angle: NA Voltage: 450 Cable Type: RG-174 Initial: 10/28/10 0740 Filter: Full Wave Cable Length: 24' Verify: 10/28/10 0810 Int Connectors: 1 Verify: NA NA Final: 10/28/10 1140 Notes: Zone: 1 Examiner: . NA NA NA Dan Langenfeld 111 10/28/10 Page 2 of 12
A Manual UT Calibration Data Sheet 00020~ TVA Procedure: N-UT-78 Report No: 1-ANP-N5A Unit: 1 Revision: 0005 Cal. Sheet No: CS-02 Manufacturer: Krautkramer Manufactui:er: RTD Cal. Block ID: BF-18 Model: USN58LSW Model: TRL2-Aust Material: CS (Clad} Serial No.: 01C3M3 Serial No: 06-755 Reflector: ID Notch Range: 20.0" Nom.Angle: eo* Reflector Depth: 6.125" Probe Delay: 14.0519 µS Meas. Angle: so* UT Sweep Position: 6.1 Velocity: 0.2310 in/µS Frequency: 2.0MHz Gain: 64.0dB Display Delay: 0.0 µS No. Elements: 2 Amplitude: 80% FSH Energy: NA Size: 2(24 x 42) Y&l Temperature: 83° Damping: 5000 Shape:. Rect. Therm. Serial No.: VH-11834 Frequency: 2-25 MHz Configuration: D-SBS Couplant Type: Ultragel II Rectify: Full Wave Mode: long Couplant Batch No.: 09325 J Dual: On Focus: FD-2.70" Verification Block ID: Rompas 6571 Reject: 0% Squint Angle: 3* Verification Reflector(s): 2" Rad NA PRFMode: Auto High Contour: Flat Verification Sweep: 1.0 NA Display Start: IP Orientation: Axial Verification Galn(dB): 44.0 NA Pulser Type: Square Exit Point: 1.1" Verification Amplitude: 80% NA Pulse Width: 250ns Skew Angle: NA Voltage: 450 Cable Type: RG-174 Initial: 10-28-10 0742 FIiter: Full Wave Cable Length: 24' Verify: 10-28-10 0830 Int. Connectors: 1 Verify: NA NA Final: 10-28-10 1143 Notes: Zone: 2 Examiner: NA NA NA Dan Langenfeld Ill 10-28-10 Page 3 of 12
A Manual UT Calibration Data Sheet 0002 4 TVA Procedure: 54-ISl-850 Report No: 1-ANP-N5A Site: BFN Unit: 1 Revision: 007 Cal. Sheet No: CS-03 Manufacturer: Krautkramer Manufacturer: KBA Cal. Block ID: BF-18 Model: USN 58LSW Model: 892-600 Material: CS (Clad) Serial No.: 01C3M3 Serial No: OOX386 Reflector: ID Notch Range: 18.0" Nom. Angle: 60° Reflector Depth: 6.125" Probe Delay: 14.2022 µS Meas. Angle: 60° UT Sweep Position: 6.8 Velocity: 0.1270 in/µS Frequency: 2.25 MHz Gain: 57.0dB Display Delay: 0.0 µS No. Elements: 1 Amplitude: 80% FSH Energy: NA Size: 0.5" X 1.0" Temperature: 83° Damping: 5000 Shape: Rect. Thenn. Serial No.: VH-11834 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325J Dual: Off Focus: NA Verification Block ID: Rompas 6571 Reject: 0% Squint Angle: NA Verification Reflector(s): 2" Rad 5" Rad
,...PRF Mode: Auto High Contour: Flat Verification Sweep: 1.1 2.8 Display Start: IP Orientation: Axial Verification Gain(dB): 20.0 20.0 Pulser Type: Square Exit Point: 0.70" Verification Amplitude: 80% 25%
Pulse Width: 230 ns Skew Angle: NA Voltage: 450 Cable Type: RG-174 Initial: 10/28/10 0747 FIiter: NA Cable Length: 24' Verify: 10/28/10 0850 Int. Connectors: 1 Verify: NA NA Final: 10/28/10 1146 Notes: Min MP: 9.72" Max MP: 14.33" Examiner: NA NA NA REVA Reviewer: Dan Langenfeld Ill 10/28/10 Page 4 of 12
A Manual UT Calibration Data Sheet 0002 5 TVA Procedure: 54-ISl-850 Report No: 1-ANP-N5A Site: BFN Unit: 1 Revision: 007 Cal. Sheet No: CS-04 Manufacturer: Krautkramer Manufacturer: KBA Cal. Block ID: BF-18 Model: USN 58LSW Model: 892-600 Material: CS (Clad) Serial No.: 01C3M3 Serial No: OOX08N Reflector: ID Notch Range: 14.0" Norn.Angle: 35* Reflector Depth: 6.125" Probe Delay: 16.4331 µS Meas. Angle: 35° UT Sweep Position: 5.3 Veloclty: 0.1270 in/µS Frequency: 2.25 MHz Gain: 38.0 dB Display Delay: 0.0 µS No. Elements: 1 Amplitude: 80% FSH Energy: NA Size: 0.5" X 1.0" Temperature: aa* Damping: 5000 Shape: Rect. Therm. Serial No.: VH-11834 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325J Dual: Off Focus: NA Verification Block ID: Rompas6571 Reject: 0% Squint Angle: NA Verification Reflector(s): 2"Rad 5" Rad PRF Mode: Auto High Contour: 3.25" Verification Sweep: 1.4 3.6 Display Start: IP Orientation: Axial Verification Gain(dB): 22.0 22.0 Pulser Type: Square Exit Point: 0.9" Verification Amplitude: 80% 20% Pulse Width: 230ns Skew Angle: +68° Voltage: 450 Cable Type: RG-174 Initial: 10/28/10 0749 Filter: NA Cable Length: 24' Verify: 10/28/10 0907 Int. Connectors: 1 Verify: NA NA Final: 10/28/10 1150 Notes: Min MP: 7.53" Max MP: 10.99" Examiner: NA NA NA Dan Langenfeld Ill 10/28/10 Page 5 of 12
A Manual UT Calibration Data Sheet *ou11oi *. .6* TVA Procedure: 54-ISl-850 Report No: 1-ANP-N5A Site: BFN Unit: 1 Revision: 007 Cal. Sheet No: CS-05
- Manufacturer: Krautkramer Manufacturer: KBA Cal. Block ID: BF-18 Model: USN 58LSW Model: 892-600 Material: CS (Clad)
Serial No.: 01C3M3 Serial No: 0111PM Reflector: ID Notch Range: 14.0" Norn.Angle: 35° Reflector Depth: 6.125" Probe Delay: 16.4331 µS Meas. Angle: 35° UT Sweep Position: 5.3 Velocity:. 0.1270 in/1,15 Frequency: 2.25 MHz Gain: 36.0dB Display Delay: 0.0 µS No. Elements: 1 Amplitude: BO% FSH Energy: NA Size: 0.5" X 1.0 Temperature: sa* Damping: 5000 Shape: Rect. Therm. Serial No.: VH-11834 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325J Dual: Off Focus: NA Verification Block ID: Rompas6571 Reject: 0% Squint Angle: NA Verification Reflector(s): 2" Rad 5" Rad PRF Mode: Auto High Contour: 3.25" Verification Sweep: 1.4 3.6 Display Start: IP Orientation: Axial Verification Gain(dB): 20.0 20.0 Pulser Type: Square Exit Point: 0.9" Verification Amplitude: 80% 20% Pulse Width: 230ns Skew Angle: -ea* Voltage: 450 Cable Type: RG-174 Initial: 10/28/10 0751 Filter: .NA Cable Length: 24' Verify: 10/28/10 0925 Int Connectors: 1 Verify: NA NA Final: 10/28/10 1153 Notes: Min MP: 7.53" Max MP: 10.99" Examiner: NA NA NA Dan Langenfeld Ill 10/28/10 Page 6 of 12
Report No.: 1-ANP-N5A UT Examination Data Sheet Examin*ation Data Sheet No.: EDS-01 CS-01 CS-04 AREVA RPV Nozzle to Vessel Welds Calibration Sheet No's.: CS-02 CS-05 CS-03 Customer: TVA Site: BFN Unit: 1 Outage: U1R08 54-ISl-850, Rev 007 Configuration: Nz to Vessel Nom. Diameter: 1O" PDI Generic Procedure For The Manual Ultrasonic Material: CS (Clad) Nom. Thickness: 6.125" Examination of Reactor Pressure Vessel Welds Procedure
Title:
Manual Ultrasonic Examination of BWR Reactor Vessel Nozzle Inner Radius Regions and Nozzle to Scan Surface: OD Weld Width: 4.29" Shell Welds inner 15% Scan Gain Scan Recordable Angle I Mode Skew Cal Sheet No. Indication Data Sheet No. Examiner Initials dB Limitation Indications 60° / Shear +/- 30° to 64° CS-03 60 Yes No NA NMB 35° , Shear +/- 68° CS-04 I CS-05 50 Yes No NA NMB Angle/Mode Zone Beam Direction Cal Sheet Scan Gain Scan Recordable Indication Examiner Radial Circ No. (dB) Limitation Indications Data Sheet No. Initials 60° I RL 1 X CS-01 67 Yes No NA NMB so*, RL 1 X cs~o1 67 Yes No NA NMB so*, RL 2 X CS-02 76 Yes No NA NMB 0 S0° I RL 2 X CS-02 76 Yes No NA NMB
- C Comments: See Attached documentation of scan limitations and coverage. 0 N
0
~*
Examiner: Nathan Bauman
~~ II 10/28/10 ~
Examiner: NA NA 0 NA NA
, --, ~~//
L--.::::.:.::.:::::..:.:=..JL.:::::.:.:=::!:.::.:::_ LJ.Ad ~ AREVA Reviewer: Dan Langenfeld _ _ _ _ _t__-4~!_..!::::..~~U&'l!....-.J....._.::..__1._....:.:.:::::.:.:__J~ Ill 10/28/10 Page 7 of 12 })
RPV NZ to Vessel Report Number: 1-ANP-N5A Coverage Work Sheet AREVA Coverage Work Sheet No.: CWS-01 Radial scans were performed with a procedure qualified for the examination of vessel shell welds (N-UT-78, Rev 0005, with PDI-UT-6, Rev G). Coverage was limited due to the nozzle configuration. In the circumferential scan direction the outer 85%-t is examined with the same vessel procedure as above and coverage was also limited due to nozzle configuration. To achieve additional coverage in the circumferential scan direction, a second examination is performed with procedure (54-ISl-850, Rev 007). This procedure has been demonstrated for detection of flaws in the inner 15%-t orlly. The techniques were performed in accordance with the parameters identified in EPRI modeling report IR-2003-19. , Radial Exam Resulting% Resulting% Resulting% Inches D rees Covers e s Inches Covera e Inches Covera e Exam Volume: 50.11 360 100% 44.17 360 85% 5.94 360 15% Area Examined: 29.10 240 38.67% 2.81 , 310 5.48% 5.94 310 86.11% Area Examined (Limitation 1): 18.60 70 7.19% Area Examined {Limitation 2): 0 50 0% 0 50 0% 0 50 "0% Area Examined {Limitation 3): Totals: 45.86% 5.48% 86.11% Ad"ustment: 100% X 45.86% 45.86% 85%x5.48% 4.66% 15%x86.11% 12.92%. Radial Total: 45.86% CircTotal: 17.58% 0 Total Coverage (Ax + Circ) / 2: 31.72% Q 0 Scanning was performed to the maximum extent possible. The total coverage achieved for scans performed in accordance with procedure N-UT-78, Rev 0005, with PDI-UT-6, Rev G, is a conservative estimate derived from the physical limitation caused by the nozzle configuration at the vertical sections of the nozzle and does not include additional volume obtained at the horizontal sections of the nozzle. See coverage diagrams for further information. Examiner: Nathan Bauman II 10128/10
~~
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~ I t------------4----------+--t=---""'--=-..=:::=---------~----+-----'----fo Examiner:
_________________. .__.. .;._.:;______,; ____,,.~-.. . ._____,_______..i....-_____ NA NA NA I t-----------+-------------,....---...-------~~'+-----l-----+-------10 AREVA Reviewer: Dan Langenfeld ( Ill 10/28/10 ?) *
..C Page 8 of 12
RPV NZ to Vessel Report Number: 1-ANP-NSA Coverage Diagram AREVA Coverage Diagram No.: CD-01 Coverage Diagram (Limitation} UT Exam limited by permanent insulation ring. Radial Exam
- From 240° to 0° and from 0° to 120° (240° of 360°) see CD-02.
- From 120° to 155° and from 205° to 240° (70° of 360°) see CD-03. This sketch represents 222.5° which is an average of the limitation area.
- No radial exam from 155° to 205°.
Circ Exam
- No circ exam from 155° to 205°.
- Examined from 205° to 0° and from 0° to 155° (310° of 360°) see CD-04.
I
' ', 222.5° / 0
~
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' Permanent /' 0 i\.) I
',, Insulation Ring ,,,,,,,,"
\
' ,,........... ..... _ __ __ ..,, """' ;~ 0 0
--------- ti:)
0 1 Page 9 of 12
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RPV NZ to Vessel Report Number: 1-ANP-N~A Coverage Diagram AREVA Coverage Diagram No.: CD-02 Radial Scan Coverage Diagram (240° of 360°) Exam Area
* (ADLEH) = (AJEH) + (DLJK) + (BCKB) - (BCMB)
* (6.0 X 6.6) + (2.2 X 3.75) + (3.25 X 3.25)/2 - (3.02) = 50.11 in 2 D -------QL Examined) I
, AJ = 6.0"
,, I
* (ANEH) = 6.0(6.6 + 3.1 )/2 = 29.1 in 2 I AH= 6.6"
, , ,' I I
, I I DL = 2.2" Cale I I
, I I LJ = 3.75"
- 29.1 / 50.11 = 58% ,, I
, I BK= 3.25"
- 58% (240° of 360°) = 38.67% I .
,, I
,, I I KC= 3.25" I I A 8 ,/
- I . AB=0.5" 0{
K1 6JI FE= 0.5" I I NE= 3.1" I I I I 60° RL Radial Coverage I I I I I I I I I Scale: 40% I IN Weld Configuration taken from Drawing: 122861
& EPRI Model IR-2003-19 0 0
Shell Nozzle 0 ~ UT Measured Thickness = 6.6" (including clad) N
..... I H F E 0 5 Page 10 of 12
RPV NZ to Vessel Report Number: 1-ANP-NSA Coverage Diagram AREVA Coverage Diagram No.: CD-03 Radial Scan Coverage Diagram (70° of 360°) Exam Area
* (ADLEH) = (AJEH) + (DLJK) + (BCKB) - (BCMB) * (6.0 X 6.6) + (2.2 X 3. 75) + (3.25 X 3.25)/2 - (3.02) = 50.11 in2 0 -------QL I
Examined , I AJ = 6.0"
* (ANEP) =(6.0x 3.1) =18.6 in 2 I
I I I AH =6.6"
,' I I DL = 2.2" Cale , ,' 1 I LJ = 3.75" 18.6/50.11 = 37% I I * , ,' I
- 37% (70° of 360°) = 7.19% ,' I
' I I
BK= 3.25"
,, I I KC= 3.25" 1 l I A B ,' I AB= 0.5" Ot K I 6JI FE= 0.5" I I NE= 3.1" I I
\ I 60° RL Radial Coverage I I
\ I
\ I
\ 'I I
Scale: 40% I IN Weld Configuration taken from Drawing: 122861
& EPRI Model 1.R-2003-19 Q Q
Shell Nozzle 0 UT Measured Thickness = 6.6" (including clad) N
>-~
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H G F E Page 11 of 12 C, Q,
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Report Number: 1-ANP-NSA RPV NZ to Vessel Coverage Diagram AREVA Coverage Diagram No.: CD-04 Circ Scan Coverage Diagram (310° of 360°) D --------QL C, I I
,' I
, ,, I I
,, I I I
, ,' I I
I
,' I I
,,, I I
I I I I
, ,, I I
, ,, I I I
,, I I
I
,' I I A B ,/ I I
-----\., <j?\ OJ I
I
\ \ I mnmn 60° RL Circ Coverage of upper 85%. \
\
\
\
I I Ullllllll Examined 2.81 in2 of 44.17 in 2 = 6.36%. \
\
I I I
- 6. 36% (310° of 360°) = 5.48% \
\ l I
\ I ,I
'\
\
\
\
\
I I I 35° / 60° Shear Circ Coverage of inner 15%. \
\ I
\
' I Examined 100%. .
I
/
100% (310° of 360°) = 86. 11 % ,,,..----., I I. ( \ I 0 Scale: 40% Shell I \ I I Nozzle g ~ N \
~-i.
i'..) 0 H G F E 1 Page 12 of 12 (!)
J UT-10-043, N5B-NV CNL-18-080
000213 A AREVA BROWNS FERRY NUCLEAR U1 ROB RPV NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
SECTION 16 N5B NOZZLE-TO-VESSEL WELD EXAMINATION DATA This section contains RPV NSB Nozzle-To-Vessel Weld UT examination data .
- N5B Nozzle-To-Vessel Weld UT Exam Data Section-16 Page 1 of 1
A Ultrasonic Examination Summary Sheet Report No.: Component ID:. 1-ANP-N58 N58-NV REVA ,*
Description:
Nozzle to Vessel Weld TVA System: RPV (N5B) Site: BFN Unit: 1 Code Item: Material: CS (Clad) Outage: U1R08 Code Class: 1 Work Document: 1-Sl-4.6.G ISO I Drawing(s): 122861 / SK-81018 EPRI Model No.: IR-2003-19 Procedure Number Procedure Revision SDCN Procedure Title POI Generic Procedure For The Manual Ultrasonic N-UT-78 with 0005 N/A Examination of Reactor Pressure Vessel Welds PDI-PDI-UT-6, Rev G UT-6 Manual Ultrasonic Examination of BWR Reactor 007'. NIA Vessel Nozzle Inner Radius Regions and Nozzle to
' Shell Welds inner 15%
Calibration Exam Data Indication Data Indication Coverage Exam Results Sheets Sheets Sheets Plot Sheets Worksheet CS-01 EDS-01
- NA NA CWS-01 X No Recordable Indications CS-02
- CS-03 CS-04 CS-05 Summary:
Manual ultrasonic examinations were performed on the referenced weld during U1 R08. ccordance with UT Procedure N-UT-78, Rev 0005, with PDI-UT-6, ~ev G, 60° Longitudinal wave examinations were performed the vessel surface in both the radial and circumferential scan directions. In accordance with UT Procedure 54-151-850-007 and the referenced EPRI model the following examinations were performed. NS Nozzle Modelim Parameters NS Calibration Parameters Probe Probe Skew Scan Surface Reflector sweep Metal Path 35° +/-68° Blend ID Notch 5.3 7A2" 60° +/- (30" to 64°) Vessel ID Notch 6.8 12.24"
- 31. 72% coverage of the required examination volume was obtained.
This ultrasonic examination was performed in accordance with the criteria of 10CFR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 10CFR 50.55a (b) (2) (xv) (K) was achieved to the maximum extent possible. This examination was performed using the alternative examination volume defined in Code Case N-613-1 which reduces the area to be examined per IWB-2500-7 (a) and (b) to the weld plus a%" on each side. This examination satisfies the requirements of ASME Sec. XI 2001 Edition with 2003 Addenda for Appendix VIII, Category B-D, for item number B3.90, figure number IWB 2500-7(a) exam volume, and was performed using ASME Sec XI, Appendix VIII qualified personnel, procedures, and equipment as amended by the Final Rule. 10/28/10 Customer: Page 1 of 12
l..l/T-to*-DCf3 A Manual UT Calibration Data Sheet TVA Procedure: N-UT-78 Report No: 1-ANP-N58 Site: BFN Unit: 1 Revision: 0005 Cal. Sheet No: CS-01 Manufacturer: Krautkramer Manufacturer: RTD Cal. Block ID: BF-18 Model: USN 58LSW Model: TRL2-Aust Material: CS (Clad) Serial No.: 01C3M3 Serial No: 06-755 Reflector: %TSDH Range: 8.0" Nom. Angle: so* Reflector Depth: 1.50" Probe Delay: 14.0519 µS Meas. Angle: 60° UT Sweep Position: 3.8 Velocity: 0.2310 in/µS Frequency: 2.0 MHz Gain: 53.0 dB Display Delay: 0.0 µS No. Elements: 2 Amplitude: 80% FSH Energy: NA Size: 2(24 x 42) Y<ll Temperature: 83° Damping: *5000 Shape: Rect. Thenn. Serial No.: VH-11834 Frequency: 2-25 MHz Configuration: D-SBS Couplant Type: Ultragel II Rectify: Full Wave Mode: Long Couplant Batch No.: 09325 J Dual: On Focus: FD-2.70" Verification Block ID: Rompas 6571 Reject: 0% Squint Angle: 3* Verification Reflector(s): 2" Rad NA PRFMode: Auto High Contour: Flat Verification Sweep: 2.5 NA Display Start: IP Orientation: Axial Verification Gain(dB): 44.0 NA Pulser Type: Square Exit Point: 1.1" Verification Amplitude: 80% NA Pulse Width: 250 ns Skew Angle: NA Voltage: 450 Cable Type: RG-174 lnltlal: 10/28/10 0740 Filter: Full Wave Cable Length: 24' Verify: 10/28/10 1042 Int. Connectors: 1 Verify: NA NA Final: 10/28/10 1140 Notes: Zone: 1 Examiner: NA NA NA Dan Langenfeld Ill 10/28/10 Page 2 of 12
A Manual UT Calibration Data Sheet 00021. TVA Procedure: N-UT-78 Report No: 1-ANP-N58 Site: BFN Unit: 1 Revision: 0005 Cal. Sheet No: CS-02 Manufacturer: Krautkramer Manufacturer: RTD Cal. Block ID: BF-18 Model: USN 58LSW Model: TRL2-Aust Material: CS (Clad) Serial No.: 01C3M3 Serial No: 06-755 Reflector: ID Notch Range: 20.0" Nom.Angle: 60° Reflector Depth: 6.125" Probe Delay: 14.0519 µS Meas. Angle: so* UT Sweep Position: 6.1 Velocity: 0.2310 in/µS Frequency: 2.0 MHz Gain: 64.0dB Display Delay: O.OµS No. Elements: 2 Amplitude: 80% FSH Energy: NA Size: 2(24 x 42) Y..:i Temperature: 83° Damping: 5000 Shape: Rect. Therm. Serial No.: VH-11834 Frequency: 2-25 MHz Configuration: D-SBS Couplant Type: Ultragel II Rectify: Full Wave Mode: Long Couplant Batch No.: 09325J Dual: On Focus: FD - 2.70" Verification Block ID: Rompas6571 Reject: 0% Squint Angle: 30 Verification Reflector(s): 2" Rad NA PRFMode: Auto High Contour: Flat Verification Sweep: 1.0 NA Display Start: IP Orientation: Axial Verification Gain(dB): 44.0 NA Pulser Type: Square Exit Point: 1.1" Verification Amplitude: 80% NA Pulse Width: 250 ns Skew Angle: NA Voltage: 450 Cable Type: RG-174 Initial: 10-28-10 0742 Filter: Full Wave Cable Length: 24' Verify: 10-28-10 1100 Int Connectors: 1 Verify: NA NA Final: 10-28-10 1143 Notes: Zone:2 Examiner: NA NA NA Dan Langenfeld Ill 10-28-10 Page 3 of 12
A Manual UT Calibration Data Sheet 000217 TVA Procedure: 54-ISl-850 Report No: 1-ANP-N5B Unit: 1 Revision: 007 Cal. Sheet No: CS-03 Manufacturer: Krautkramer Manufacturer: KBA Cal. Block ID: BF-18 Model: USN 58LSW Model: 892.:600 Material: CS (Clad) Serial No.: 01C3M3 Serial No: OOX386 Reflector: ID Notch Range: 18.0" Norn. Angle: 60° Reflector Depth: 6.125" Probe Delay: 14.2022 µS Meas. Angle: 60° UT Sweep Position: 6.8 Velocity: 0.1270 in/µS Frequency: 2.25 MHz Gain: 55.0dB Display Delay: 0.0 µS No. Elements: 1 Amplitude: 80% FSH Energy: NA Size: 0.5" X 1.0" Temperature: 83° Damping: 5000 Shape: Rect. Therm. Serial No.: VH-11834 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325J Dual: Off Focus: NA Verification Block ID: Rompas 6571 Reject: 0% Squint Angle: NA Verification Reflector(s): 2" Rad 5" Rad PRF Mode: Auto High Contour: Flat Verification Sweep: 1.1 2.8 Display Start: IP Orientation: Axial Verification Gain(dB): 20.0 20.0 Pulser Type: Square Exit Point: 0.70" Verification Amplitude: 80%* 25% Pulse Width: 230 ns Skew Angle: NA Voltage: 450 Cable Type: RG-174 Initial: 10/28/10 0747 Filter: NA Cable Length: 24' Verify: 10/28/10 1025 Int. Connectors: 1 Verify: NA NA Final: 10/28/10 1146 Notes: Min MP: 9.72" Max MP: 14.33" Examiner: NA NA NA* REVA Reviewer: Dan Langenfeld Ill 10/28/10 Page 4 of 12
A Manual UT Calibration Data Sheet 00021.8 TVA Procedure: 54-ISl-850 Report No: 1-ANP-N5B Site: BFN Unit: 1 Revision: 007 c,,. Sheet No: CS-04 Manufacturer: Krautkramer. Manufacturer: KBA Cal. Block ID: 'BF-18 Model: USN 58LSW Model: 892-600 Material: CS (Clad) Serial No.: 01C3M3 Serial No: OOX08N Reflector: ID Notch Range: 14.0" Norn.Angle: 35* Reflector Depth: 6.125" Probe Delay: 16.4331 µS Meas. Angle: 35° UT Sweep Position: 5.3 Velocity: 0.1270 in/µS Frequency: 2.25 MHz Gain: 36.0 dB Display Delay: O.OµS No. Elements: 1 Amplitude: 80% FSH Energy: NA Size: 0.5" X 1.0" Temperature: 83° Damping: 5000 Shape: Rect. Therm. Serial No.: VH-11834 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325 J Dual: Off Focus: NA Verification Block ID: Rompas 6571 Reject 0% Squint Angle: NA Verification Reflector(s): 2" Rad 5" Rad PRFMode: Auto High Contour: 3.25" Verification Sweep: 1.4 3.6 Display Start: IP Orientation: Axial Verification Gain(dB): 22.0 22.0 Pulser Type: Square Exit Point: 0.9" Verification Amplitude: 80% 20% Pulse Width: 230ns Skew Angle: +68° Voltage: 450 Cable Type: RG-174 Initial: 10/28/10 0749 Filter: NA Cable Length: 24' Verify: 10/28/10 1007 Int. Connectors: 1 Verify: NA NA Final: 10/28/10 1150 Notes: Min MP: 7.53" Max MP: 10.99" I Examiner: NA NA NA Dan Langenfeld Ill 10/28/10 Page 5 of 12
A Manual UT Calibration Data Sheet 0002J.. TVA Procedure: 54-151-850 Repprt No: 1-ANP-N5B Site: BFN Unit: 1 Revision: 007, Cal. Sheet No: CS-05 Manufacturer: Krautkramer Manufacturer: KBA Cal. Block ID: BF-18 Model: USN 58LSW Model: 892-600 Material: CS (Clad) Serial No.: 01C3M3 Serial No: 0111PM Reflector: ID Notch Range: 14.0" Norn. Angle: 35° Reflector Depth: 6.125" Probe Delay: 16.4331 µS Meas. Angle: 35° UT Sweep Position: 5.3 Velocity: 0.1270 in/µS Frequency: 2.25 MHz Gain: 36.0 dB Display Delay: O.OµS No. Elements: 1 Amplitude: 80% FSH Energy: NA Size: 0.5" X 1.0" Temperature: a3* Damping: 5000 Shape: Rect. Therm. Serial No.: VH-11834 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325J Dual: Off Focus: NA Verification Block ID: Rompas6571 Reject: 0% Squint Angle: NA Verification Reflector(s): 2" Rad 5" Rad PRF Mode: Auto High Contour: 3.25" Verification Sweep: 1.4 3.6 Display Start: IP Orientation: Axial Verification Gain(dB): 20.0 20.0 Pulser Type: Square Exit Point: 0.9" Verification Amplitude: 80% 20% Pulse Width: 230ns Skew Angle: -68° Voltage: 450 Cable Type: RG-174 Initial: 10/28/10 0751 Filter: NA Cable Length: 24' Verify: 10/28/10 0950 Int. Connectors: 1 Verify: NA NA Final: 10/28/10 1153 Notes: Min MP: 7.53" Max MP: 10.99" Examiner: NA , NA NA Dan Langenfeld 111 10/28/10 Page 6 of 12
Report No.: 1-ANP-N58 J UT Examination Data Sheet Examination Data Sheet No.: EDS-01 CS-01 CS-04 AREVA RPV Nozzle to Vessel Welds Calibration Sheet No's.: CS-02 CS-05 CS-03 Customer: TVA Site: BFN Unit: 1 Outage: U1ROB 54-ISJ-850, Rev 007 Configuration: Nz to Vessel* Nom. Diameter: 1 O"
. POI Generic Procedure For The Manual Ultrasonic Material: CS (Clad) Nom. Thickness: 6.125" Examination of Reactor Pressure Vessel Welds Procedure
Title:
Manual Ultrasonic Examination of BWR Reactor Vessel Nozzle Inner Radius Regions and Nozzle to Scan Surface: OD Weld Width: 4.29" Shell Welds inner 15% Start Date: 10/28/1 o Start Time: 0955 Component Temperature: 82° Couplant Type: Ultragel II End Date: 10/28/10 End Time: 1120 Th(mnometer Serial No.: VH-11834 .Couplant Batch No.: 09325 J E.1~;~_ irr ~;1e:;~tK~~.ti:tfjt:~:~7~L:!j~r~~:~Bn.~1~Jjfg~;1;~; ~ -- ~1 Angle/ Mode Scan Gain Scan Recordable Skew Cal Sheet No. Indication Data Sheet No. Examiner Initials fdB) Limitation Indications 60° I Shear :1: 30° to 64° CS-03 60 Yes No NA NMB 35° / Shear +/- 68° CS-04 I CS-05 50 Yes No NA NMB a c:~~~~r:~t-~~~~~11tt!~:~~~[a~r~rr;J1~:.~:1.~:~~~1-':~~tritrt:rJ~;1:Et;r1J11r:rzr:iyt~~r ~ ~~~~ Angle/Mode Zone Beam Direction Cal Sheet Scan Gain Scan Recordable Indication Examiner Radial Circ No. (dB) Limitation Indications Data Sheet No. Initials 60° / RL 1 X CS-01 67 Yes No NA NMB 60° / RL 1 X CS-01 67 Yes No NA NMB 60° I RL 2 X CS-02 76 Yes No NA NMB 60° I RL 2 X CS-02 76 Yes No NA NMB Comments: See Attached documentation of scan limitations and coverage. -- ir.~~~~~~r~=-r~~'liiil[tl~:tt#:~"<>~ ~tlT&F.it1i~~iif~ ~II':1~~~~~~--if*~#-f:~&~$~ Fi Examiner: Nathan Bauman --:==2~.,-- ~ 1----------1------------+---=---..;,.~ ____ _...;;;::_.______- + - -II - - + - -10/28110 - - - - - I c5
\
Examiner: NA NA NA NA I 1----------4-------------+---------..:..--=--,,...,......--+------+--------tC> L_....::A:R::E:.:V:A~R:e:vi:ew=er:.:,:.L.:::D::a:.:.n,:::La::n:.::g:e:_::nfi:el::d_ _ _ _ _ _ _.....1__..,ad~~_.e[~~~~r/2~-....l--:"l:__.1-__1:.:0::12=8:.:/1.:0_~ ~ Page
- 7 of 12
RPV NZ to Vessel Report Number: 1-ANP-N5B Coverage Work Sheet AREVA Coverage Work Sheet No.: CWS-01 Radial scans were performed with a procedure qualified for the examination of vessel shell welds (N-UT-78, Rev 0005, with PDI-UT-6, Rev G). Coverage was limited due to the nozzle configuration. In the circumferential scan direction the outer 85%-t is examined with the same vessel procedure as above and coverage was also limited due to nozzle configuration. To achieve additional coverage in the circumferential scan direction, a second examination is performed with procedure (54-ISl-850, Rev 007). This procedure has been demonstrated for detection of flaws in the inner 15%-t only. The techniques were performed in accordance with the parameters identified in EPRI modeling report IR-2003-19. Radial Exam CircExam Lower15% Resulting%* s Inches De rees Oe rees Covera e Exam Volume: 50.11 360 100% 44.17 360 85% 5.94 360 15% Area Examined: 29.10 240 38.67% 2.81 ...
- 310 5.48% 5.94 310 86.11%
Area Examined (Limitation 1): 18.60 70 7.19% Area Examined (Limitation 2): 0 50 0% 0 50 0% 0 50 0% Area Examined (Limitation 3): Totals: 45.86% 5.48% 86.11% Ad"Listment: 100% X 45.86% 45.86% B5%x5.4S% 4.66% 15%x86.11% 12.92% Radial Total: 45.86% CircTotal: 1*1.58% Total Coverage (Ax + Circ) / 2: 31.72% Scanning was performed to the maximum extent possible. The total coverage achieved for scans performed in accordance with procedure N-UT-78, Rev 0005, with POI-UT-6, Rev G, is a conservative estimate derived from the physical limitation caused by the nozzle configuration at the vertical sections of the nozzle and does not include additional volume obtained at the horizontal sections of the nozzle. See coverage diagrams for further information. Examiner: NA NA NA NA AREVA Reviewer: Dan Langenfeld Ill 10/28/1 0 Page 8 of 12
RPV NZ to Vessel Report Number: 1-ANP'"N5B Coverage Diagram AREVA Coverage Diagram No.: CD-01 Coverage Diagram {Limitation} UT Exam limited by permanent insulation ring. Radial Exam
- From 240° to 0° and from 0° to 120° (240° of 360°) see CD-02.
- From 120° to 155° and from 205° to 240° (70° of 360°) see CD-03. This sketch represents 222.5° which is an average of the limitation area.
- No radial exam from 155° to 205°.
Circ Exam
- No circ exam from 155° to 205°.
- Examined from 205° to 0° and from 0° to 155° (310° of 360°} see CD-04.
/
', ' 222 .5° / 0
~
\ //
~ / D
', Permanent - ,,/" 0 ~
' , ...... ___ Insulation Ring I
..._ ___________ ._.. __ ,,.,,.,,,,,. i",J l'~ 5
\
Page 9 of
'"'12
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Report Number: 1-ANP-N5B RPV NZ to Vessel Coverage Diagram AREVA Coverage Diagram No.: CD-02 Radial Scan Coverage Diagram (240° of 360°) Exam Area
* (ADLEH) = (AJEH} + (DLJK) + (BCKB) - (BCMB)
* (6.0 X 6.6) + (2.2 X 3.75) + {3.25 X 3.25)/2 - (3.02) = 50.11 in 2 D -------QL I
Examined ,' I AJ = 6.0"
* (ANEH) =6.0(6.6 + 3.1)/2 =29.1 in 2
,, I AH= 6.6"
,, I I
, I I DL = 2.2" Cale , ,, I I
,, I I LJ = 3.75"
- 29.1 / 50.11 = 58% ,, I I
- 58% (240° of 360°) = 38.67% ,, t I BK= 3.25"
,, l I .KC= 3.25" 1 I I A 81 / I AB= 0.5" 01 K \
6JI FE= 0.5" l I NE= 3.1"
\ I
\ I
- 60° RL Radial Coverage \ I
\ I
\ I
\ I I
Scale: 40% I IN Weld Configuration taken from Drawing: 122861
& EPRI Model IR-2003-19 UT Measured Thickness = 6.6" (including clad)
Shell Nozzle ~\ 0 H F E Page 10 of 12
- Report Number: 1-ANP-N5B RPV NZ to Vessel Coverage Diagram AREVA Coverage Diagram No.: CD-03 Radial Scan Coverage Diagram (70° of 360°)
Exam Area
* (ADLEH) = (AJEH) + (DLJK) + (BCKB) -(BCMB) * (6:o x 6.6) + (2.2 x 3.75) + (3.25 x 3.25)/2-(3.02) = 50.11 in2 D -------QL I
Examined , I AJ = 6.0"
* (ANEP) = (6.0x 3.1) = 18.6 in2
, ,' , I I
AH =6.6"
, ,' I I DL = 2.2" Cale ,, I I LJ = 3.75"
- 18.6150.11 = 37% ,' I I
,, I I BK= 3.25"
- 37% (70° of 360°) = 7.19% , ,' I I
,, I r KC= 3.25" I I A B ,-' I AB= 0.5" 01 ()J FE= 0.5" K\ I I I NE= 3.1" I I I I
- 60° RL Radial Coverage I Q
I
\
I I I I I Scale: 40% I IN Weld Configuration taken from Drawing: 122861
& EPRI Model IR-2003-19 Shell Nozzle
=
0 UT Measured Thickness = 6.6" (including clad) 0 t*v ~I H G F E l\J 2S, (!) Page 11 of 12 ~
Report Number: 1-ANP-N5B RPV NZ to Vessel Coverage Diagram AREVA Coverage Diagram No.: CD-04 Circ Scan Coverage Diagram (310° of 360°) C,
,' l
,' l
,' l
,,, l
,' l
,' I
,, l
,'. l
,/ I
,' I
,' I
,' l 1
,' l A B ,' I
-----\ <2\ OJ mrnm
\\ '\
l I 60° RL Circ Coverage of upper 85%. \ I lllllllll Examined 2.81 in2 of 44.17 in2 = 6.36%. \
\
\
\
\
'II 6.36% (310° of 360°) = 5.48% \ \ I
\ \ I
\ \ I
\ \ I
\ \ I 35° / 60° Shear Circ Coverage *of inner 15%. \ \ I
\ t
- I Examined 100%. \ I I 100% (310° of 360°) = 86.11% ,, .... ---..,
/
I l 0 ( '\ I 0 I Scale: 40% Shell Nozzle O
~
l
'; I)![
- ,:I '1:::11111,11- l ii-**,,p ll'[lfJ 1:,1JI IJ[.' '". IJ llli"*':;,*1*1*1*:,::r
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1
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\
Page 12 of 12 CJ
UT-10-044, N6A-NV CNL-18-080
000226 A AREVA BROWNS FERRY NUCLEAR U1 ROB RPV NOZZLE ULTRASONIC EXAMINATIONS 1ml
- FINAL REPORT -
SECTION 17 N6A NOZZLE-TO-VESSEL HEAD WELD EXAMINATION DATA This section contains RPV N&A Nozzle-To-Vessel Head Weld UT examination data .
- N6A Nozzle-To-Vessel Head Weld UT Exam Data Section-17 Page 1 of 1
000227 UT-UJ-l9 A Ultrasonic Examination Summary Sheet Report No.: Component ID: 1-ANP-N6A N6A-NV REVA
Description:
Nozzle to Head Weld TVA System: RPV (N6A) Site: BFN Unit: 1 Code Item: B3.90 Material: CS (Clad) Outage: U1R08 Code Class: 1 Work Document: 1-Sl-4.6.G ISO I Drawlng(s): SK-81016 EPRI Model No.: IR-2010-432 Procedure Number Procedure Revision SDCN Procedure Title PDI Generic Procedure For The Manual Ultrasonic N-UT-78 with 0005 N/A Examination of Reactor Pressure Vessel Welds PDI-PDI-UT-6, Rev G UT-6 Manual Ultrasonic Examination of BWR Reactor 007 N/A Vessel Nozzle Inner Radius Regions and Nozzle to Shell Welds inner 15% Calibration Exam Data Indication Data Indication Coverage Exam Results Sheets Sheets
- Sheets Plot Sheets Worksheet CS-01 CS-06 EDS-01 NA NA CWS-01 X No Recordable Indications CS-02 CS-07 EDS-02 CS-03 CS-08 CS-04 CS-05 Summary:
Manual ultrasonic examinations* were performed on the referenced weld during U1 ROS. ccordance with UT Procedure N-UT-78, Rev 0005, with PDI-UT-6, Rev G, 60° Longitudinal wave examinations were performed the vessel surface in both the radial and circumferential scan directions. In accordance with UT Procedure 54-ISl-850-007 and the referenced EPRI model the following examinations were performed. N6 Nozzle Modeling Parameters N6 Calibration Parameters Probe Probe Skew Scan Surface Reflector Sweep Metal Path 26° Shear +/-90 Blend ID Notch 4.5 4.5" 35° Shear +/-70 Blend ID Notch 6.1 4.88" 35° Shear +/-40 Blend ID Notch 5.4 4.86" 55° Shear * +/-(15 to 70) Vessel ID Notch 7.0 7" 37% coverage of the required examination volume was obtained. This ultrasonic examination was performed in accordance with the criteria of 10CFR 50.55a {b) (2) (xv) {G) and the minimum coverage requirements of 10CFR 50.55a (b) (2) {xv) {K) was achieved to the maximum extent possible. This examination was performed using the alternative examination volume defined in Code Case N-613-1 which reduces the area to be examined per IWB-2500-7 (a) and {b) to the weld plus a%" on each side. This examination satisfies the requirements of ASME Sec. XI 2001 Edition with 2003 Addenda for Appendix VIII, Category B-D, for item number B3.90, figure number IWB 2500-7(a) exam volume, and was performed using ASME Sec XI, Appendix VIII qualified personnel, procedures, and equipment as amended by the Final Rule. AREVA Review: Customer:
. ANII:
Page 1 of
- - - , - ~.. -***. **- **- -------------------------
A Manual UT Calibration Data Sheet ~?.~ 000 t-~(j TVA Procedure: N-UT-78 Report No: 1-ANP-NSA Unit: 1 Revision: 0005 Cal. Sheet No: CS-01 Manufacturer: Krautkramer Manufacturer: RTD Cal. Block ID: BF-19 Model: USN 58LSW Model: TRL2-Aust Material: cs Serial No.: 01C3M3 Serial No: 06-755 Reflector: Y.. TSDH Range: 6.0" Nom.Angle: 60" Reflector Depth: 1.0" Probe Delay: 14.0519 µS Meas. Angle: 60" UT Sweep Position: 3.3 Velocity: 0.2310 in/µS Frequency: 2.0 MHz Gain: 47.0dB Display Delay: O.OµS No. Elements: 2 Amplitude: 80% FSH Energy: NA Size: 2(24x42) Y~ Temperature: 67° Damping: 5000 Shape: Rect. Thenn. Serial No.: VH-11834 Frequency: 2-25 MHz Configuration: D-SBS Couplant Type: Ultragel II Rectify: Full Wave Mode: Long Couplant Batch No.: 09325J Dual: On Focus: FD- 2.70" Verification Block ID: Rompas 6571 Reject: 0% Squint Angle: 3* Verification Reflector(s ): 2" Rad NA PRF Mode: Auto High Contour: Flat Verification Sweep: 3.3 NA Display Start: IP Orientation: Axial Verification Galn(dB}: 35.0 NA Pulser Type: Square Exit Point: 1.1" Verification Amplitude: 80% NA Pulse Width: 250 ns Skew Angle: NA Voltage: 450 Cable Type: RG-174 Initial: 11/02/10 1345 Filter: Full Wave Cable Length: 12' Verify: 11/02/10 1528 Int Connectors: 0 Verify: NA NA Final: 11/02/10 1755 Notes: Zone: 1 Examiner: NA NA NA REVA Reviewer: Dan Langenfeld Ill 11/03/10 Page 2 of 14
**--*- ............... -- . -----*--*-----------~
A Manual UT Calibration Data Sheet TVA Procedure: N-UT-78 Report No: 1-ANP-N6A Site: BFN Unit:
- 1 Revision: 0005 Cal. Sheet No: CS-02 Manufacturer: Krautkramer Manufacturer: RTD Cal. Block ID: BF-19 Model: USN 58LSW Model: TRL2-Aust Material: cs Serial No.: '01C3M3 Serial No: 06-755 Reflector: ID Notch Range: 15.0" Nom.Angle: 60° Reflector Depth: 4.0" Probe Delay: 14.0519 µS Meas. Angle: so* UT Sweep Position: 5.3 Velocity: 0.2310 in/1,1S Frequency: 2.0 MHz Gain: 49.0dB Display Delay: 0.01,1S No. Elements: 2 Amplitude: 80%FSH Energy: NA Size: 2(24x42) YM Temperature: 67° Damping: 5000 Shape: Rect. Thenn. Serial No.: VH-11834 Frequency: 2-25 MHz Configuration: D-SBS Couplant Type: Ultragel II Rectify: Full Wave Mode: Long Couplant Batch No.: 09325 J Dual: On Focus: FD-2.70" Verification Block ID: Rompas6571 Reject: Oo/o. Squint Angle: 3* Verification Reflector(s): 2" Rad NA PRFMode: Auto High Contour: Flat Verification Sweep: 1.3 NA Display Start: IP Orientation: Axial Verification Gain(dB): 35.0 NA Pulser Type: Square Exit Point: 1.1" Verification Amplitude: 60% NA*
Pulse Width: 250 ns Skew Angle: NA Voltage: 450 Cable Type: RG-174 Initial: 11/02/10 1349 FHter: Full Wave Cable Length: 12' Verify: 11/02/10 1549 Int. Connectors: 0 Verify: NA NA Final: 11/02/10 1758 Notes: Zone:2 Examiner: NA NA NA Dan Langenfeld Ill 11/03/10 Page 3 of 14
A Manual UT Calibration Data Sheet TVA Procedure: 54-ISl-850 Report No: 1-ANP.:.NSA Site: BFN Unit: 1 Revision: 0005 Cal. Sheet No: CS-03 ,I Manufacturer: Krautkramer Manufacturer: KBA Cal. Block ID: BF-19 Model: USN 58L*sw Model: 892-600 Material: cs Serial No.: 01C3M3 Serial No: OOX3B8 Reflector: *ID Notch Range: 10.0* Nom.Angle: 55* Reflector Depth: 4.0" Probe Delay: 14.0934 µS Meas. Angle: 55° UT Sweep Position: 7.0 Velocity: 0.1270 in/µS Frequency: 2.25MHz Gain: 41.0 dB Display Delay: 0.0 µS No. Elements: 1 Amplitude: 80% FSH Energy: NA Si:i:e: 0.5" X 1.0" Temperature: 67° Damping: 500 Cl Shape: .Rect. Therm. Serial No.: VH-11834 Frequency: 2.25MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325J Dual: Off Focus: NA Verification Block iD: Rompas6571 Reject: 0% Squint Angle: NA Verification Reflector(s): 2" Rad 5" Rad PRF Mode: Auto High Contour: Flat Verification Sweep: 2.0 5.0 Display Start: IP Orientation: Axial Verification Gain(dB): 20.0 20.0 Pulser Type: Square Exit Point: 0.65" Verification Amplitude: 80% 20% Pulse Width: 230ns Skew Angle: NA Voltage: 450 Cable Type: RG-174 Initial:* 11/02/10 1352 /"-' Filter: NA Cable Length: 12' Verify: 11/02/10 1610 Int Connectors: 0 Verify: NA NA Final: 11/02/10 1800 Notes: Min MP: 5. 78" Max MP: 7.79" Examiner: NA NA NA NA REVA Reviewer: Dan Langenfeld Ill 11/03/10 Page 4 of 14
A Manual UT Calibration Data Sheet TVA Procedure: 54-151-850 Report No: 1-ANP-N6A Unit: 1 Revision: 0005 Cal. Sheet No: CS-04 Manufacturer: Krautkramer Manufacturer: KBA Cal. Block ID: BF-19 Model: USN 58LSW Model: 842-600 Material: cs Serial No.: 01C3M3 Serial No: 0168T1 Reflector: ID Notch Range: 10.0" Norn.Angle: 2e* Reflector Depth: 4.0" Probe Delay: 8.1718µS Meas. Angle: 2a* UT Sweep Position: 4.5 Velocity: 0.1270 in/µS Frequency: 2.25 MHz Gain: 43.0 dB Display Delay: 0.0 µS No. Elements: 1 Amplitude: 80% FSH Energy: NA Si:i:e: 0.5" Temperature: 67° Damping: 500 Q Shape: Round Therm. Serial No.: VH-11834 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325 J Dual: Off Focus: NA Verification Block ID: 10880 Reject: 0% Squint Angle: NA Verification Reflector(s): 1.0" 2.0" PRFMode: Auto High Contour: 2.0" Verification Sweep: 1.1 2.2 Display Start: IP Orientation: Axial Verification Gain(dB): 40.0 40.0 Pulser Type: Square Exit Point: 0.4" Verification Amplitude: 80% 50% Pulse Width: 230ns Skew Angle: +/-so* Voltage: 450 Cable Type: RG-174 Initial: 11/02/10 1357 Filter: NA Cable Length: 12' Verify: 11/02/10 1625 Int. Connectors: 0 Verify: NA NA Final: 11/02/10 1802 Notes: Min MP: 4. 71" Max MP: 7.45" Examiner: NA NA NA Dan Langenfeld Ill 11/03/10 Page 5 of 14
,____ _ _ _ _ _ _ _ _ _ _ _ _ _---:..{4'xf-1.:..-...:.._le.....:,--.:.-.i.,l{ A Manual UT Calibration Data Sheet 000>32 TVA Procedure: 54-ISl-850 Report No: 1-ANP-N6A Unit: 1 Revision: 0005 Cal. Sheet No: CS-05. Manufacturer: Krautkramer Manufacturer: KBA Cal. Block ID: BF-19 Model: USN 58LSW Model: 842-600 Material: cs Serial No.: 01C3M3 Serial No: 014HBJ Reflector: ID Notch Range: s.o* Nam.Angle: 35* Reflector Depth: 4.0" Probe Delay: 21.0166 µS Meas. Angle: 35* UT Sweep Position: 5.4 Velocity: 0.1270 in/µS Frequency: 2.25 MHz Gain: 36.0dB Display Delay: 0.0 µS No. Elements: 1 Amplitude: 80% FSH Energy: NA Size: 0.5" Temperature: 67° Damping: 5000 Shape: Round Therm. Serial No.: VH-11834 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325J Dual: Off Focus: NA Verification Block ID: Rompas6571 Reject: 0% Squint Angle: NA Verification Reflector(s): 2" Rad 5"Rad PRF Mode: Auto High Contour: 2.0" Verification Sweep: 2.2 5.6 Display Start: IP Orientation: Axial Verification Gain(dB): 26.0 26.0 Pulser Type: Square Exit Point: 0.70" Verification Amplitude: 80% 25% Pulse Width: 230 ns Skew Angle: +40° Voltage: 450 Cable Type: RG-174 Initial: 11/02/10 1400 Filter: NA Cable Length: 12' Verify: 11/02/10 1640 Int. Connectors: 0 Verify: NA NA Final: 11/02/10 1805 Notes: Min MP: 5.02" Max MP: 7.15" Examiner: NA NA NA REVA Reviewer: Dan Langenfeld 111 11/03/10 Page 6 of 14
. *--*--- - - - - - - ~
A Manual UT Calibration Data Sheet TVA Procedure: 54-ISl-850 Report No: 1-ANP-N6A Site: BFN Unit: 1 Revision: 0005 Cal. Sheet No: CS-06 Manufacturer: Krautkramer Manufacturer: KBA Cal. Block ID: BF-19 Model: USN 58LSW Model: 842-600 Material: cs Serial No.: 01C3M3 Serial No: 01BT3D Reflector: ID Notch Range: 9.0" Norn.Angle: 35° Reflector Depth: 4.0" Probe Delay: 21.0166 µS Meas. Angle: 35* UT Sweep Position: 5.4 Veloclty: 0.1270 in/µS Frequency: 2.25MHz Gain: 36.0dB Display Delay: 0.0 µS No. Elements: 1 Amplitude: 80% FSH Energy: NA Size: Round Temperature: 67" Damping: 5000 Shape: 0.5" Therm. Serial No.: VH-11834 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325J Dual: Off Focus: NA Verification Block ID: Rompas 6571 Reject: 0% Squint Angle: NA Verification Reflector(s): 2" Rad 5" Rad PRFMode: Auto High Contour: 2.0" Verification Sweep: 2.2 5.6 Display Start: . IP Orientation: Axial Verification Galn(dB): 28.0 28.0 Pulser Type: Square Exit Poi.nt: 0.70" Verification Amplitude: 80% 25% Pulse Width: 230ns Skew Angle: -400 Voltage: 450 Cable Type: RG-174 Initial: 11/02/10 1404 Filter: NA Cable Length: 12' Verify: 11/02/10 1655 Int. Connectors: 0 Verify: NA NA Final: 11/02/10 1807 Notes: Min MP: 5.02" Max MP: 7.15" Examiner: NA NA NA REVA Reviewer: Dan Langenfeld Ill 11/03/10 Page 7 of 14
A. Manual UT Calibration Data Sheet 34 TVA Procedure: 54-ISl-850 Report No: 1-ANP-N6A Site: BFN Unit: 1 Revision: 0005 Cal. Sheet No: CS-07 Manufacturer: Krautkramer Manufacturer: KBA Cal. Block ID: BF-19 Model: USN58LSW Model: 842-600 Material: cs Serial No.: 01C3M3 Serial No: 01658M Reflector: ID Notch Range: 8.0" Nom. Angle: 35* Reflector Depth: 4.0" Probe Delay: 16.7147 µS Meas. Angle: 35° UT Sweep Position: 6.1 Velocity: 0.1270 in/µS Frequency: 2.25 MHz Gain: 31.0 dB Display Delay: O.OµS No. Elements: 1 Amplitude: 80% FSH Energy: NA Size: 0.5" Temperature: 67° Damping: 5000 Shape: Round Therm. Serial No.: VH-11834 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325 J Dual: Off Focus: NA Verification Block ID: Rompas 6571 Reject: 0% Squint Angle: NA Verification Reflector(s): 2" Rad 5" Rad PRF Mode: Auto High Contour: 2.0" Verification Sweep: 2.5 6.3 Display Start: IP Orientation: Axial Verification Gain(dB): 24.0 24.0 Pulser Type: Square Exit Point: 0.65" Verification Amplitude: 80% 15% Pulse Width: 230 ns Skew Angle: +70° Voltage: 450 Cable Type: RG-174 Initial: 11/02/10 1406 Filter: NA Cable Length: 12' Verify: 11/02/10 1710 Int Connectors: 0 Verify: NA NA Final: 11/02/10 1809 Notes: Min MP: 4.40" Max MP: 6.21" Examiner: NA NA NA REVA Reviewer: Dan Langenfeld 111 11/03/10 Page 8 of 14
A Manual UT Calibration Data Sheet I, 00 235 TVA Procedure: 54-1$1-850 Report No: 1-ANP-N6A Site: . BFN Unit: 1 Revision: 0005 Cal. Sheet No: CS-08 Manufacturer: Krautkramer Manufacturer: KBA Cal. Block ID: BF-19 Model: USN58LSW Model: 842-600 Material: cs Serial No.: 01C3M3 Serial No: 018T3P Reflector: ID Notch Range: 8.0" Norn.Angle: 35° Reflector Depth: 4.0" Probe Delay: 16.7147 µS Meas. Angle: 35* UT Sweep Position: 6.1 Velocity: 0.1270 in/µS Frequency: 2.25 MHz Gain: 34.0dB Display Delay: 0.0 µS No. Elements: 1 Amplitude: 80% FSH Energy: NA Size: 0.5" Temperature: 67° Damping: 500 O Shape: Round Therm. Serial No.: VH-11834 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325 J Dual: Off Focus: NA Verification Block ID: Rompas6571 Reject: 0% Squint Angle: NA Verification Reflector(s): 2" Rad 5" Rad PRFMode: Auto High Contour: 2.0* ~erlflcation Sweep: 2.5 6.3 Display Start: IP Orientation: Axial Verification Gain(dB): 27.0 27.0 Pulser Type: Square Exit Point: 0.65" Verification Amplitude: 80% 20% Pulse Width: 230 ns Skew Angle: -70° Voltage: 450 Cable Type: RG-174 Initial: 11/02/10 1410 FIiter: NA Cable Length: 12' Verify: 11/02/10 1725 Int. Connectors: 0 Verify: NA NA Final: 11/02/10 1811 Notes: Min MP: 4.40" Max MP: 6.21" Examiner: NA NA NA Dan Langenfeld Ill 11/03/10 Page 9 of 14
Report No.: 1-ANP-N6A UT Examination Data Sheet Examination Data Sheet No.: EDS-01 CS-01 AREVA RPV Nozzle to Vessel Welds Calibration Sheet No's.: CS-02 Customer: TVA Site: BFN Unit: 1 Outage: U1RDS Configuration: Nz to Head Norn. Diameter: 6" Procedure
Title:
PDI Generic Procedure For The Manual Ultrasonic Material: CS (Clad) Norn. Thickness: 4" Min. Examination of Reactor Pressure Vessel Welds Scan Surface: OD Weld Width: 3.05" Beam Direction Scan Gain Scan Recordable Indication Examiner Angle/ Mode Zone Cal Sheet No. Radial Circ (dB) Limitation Indications Data Sheet No. Initials 60° I RL 1 X CS-01 61.0 Yes No NA NMB 60° I RL 1 X CS-01 61.0 Yes No NA NMB 60° I RL 2 X CS-02 63.0 Yes No NA NMB 60° I RL *2 X CS-02 63.0 Yes No NA NMB Comments: 0
~
0 NJ t-~~~--~~~~~~~~........~.........~~~-....~~~~~--~~~~---~~........~~~~~~~~~........~~~T"-~........~ - - - t ~ ) Examiner: Nathan Bauman Level: II Examiner: NA Level: NA Q") Date: 11/02/10 Si n: NA Date: NA ~ Level: Ill I 10 14 & l_!!il!!.:....._~'f:k!l----!~~~w.(..-_L_Date: 11/03/10 _.J_~_:__...1... __________________ Page of _J0
...,t:
--e:
Report No.: 1-ANP-N6A UT Examination Data Sheet Examination Data Sheet No.: EDS-02 CS-03 CS-06 AREVA RPV Nozzle to Vessel Welds Calibration Sheet No's.: CS-04 CS-07 CS-05 CS-08 Customer: TVA. Site: BFN Unit: 1 11-----____.__ _.....___ _~ - - - 1 54-ISl-850, Rev 007 Outage: U1R08 Configuration: Nz to Head Nom. Diameter: 6" Manual Ultrasonic Examination of BWR Reactor Mat~rial: CS (Clad) Nom. Thickness: 4" Min. Procedure
Title:
Vessel Nozzle Inner Radius Regions and Nozzle to Shell Welds (inner 15%) Scan Surface: OD Weld Width: 3.05" ScanGai111 Scan Recordable Angle I Mode Skew Cal Sheet No. Indication Data Sheet No. Examiner Initials dB Limitation Indications 55° / Shear +/- 15 to 70° CS-03 64.0 No No NA NMB 26° I Shear +/- 90° CS-04 62.0 No No NA NMB 35° / Shear +40° CS--05 52.0 No No NA NMB 35° / Shear -40° CS-06 52.0 No No NA NMB 35° I Shear + 70° CS-07 52.0 No No NA NMB 35° I Shear - 70° CS-08 52.0 No No NA NMB Comments: Examiner: Nathan Bauman
RPV NZ to Vessel Report Number: 1-ANP-N6A Coverage Work Sheet AREVA Coverage Work Sheet No.: CWS-01 Radial scans were performed with a procedure qualified for the examination of vessel shell welds (N-UT-78, Rev 0005, with PDI-UT-6, Rev G). Coverage was limited due to the nozzle configuration. In the circumferential scan direction the outer 85%-t is examined with the same vessel procedure as above and coverage was also limited due to nozzle configuration. To achieve additional coverage in the circumferential scan direction, a second examination is performed with procedure (54-ISl-850, Rev 007). This procedure has been demonstrated for detection of flaws in the inner 15%-t only. The techniques were performed in accordance with the parameters identified in EPRI modeling report IR-2010432. Radial Exam Circ Exam Lower 15% Resulting% Resulting% Resulting% Inches D rees Covera e s Inches Covera e s Inches De rees Covera e Exam Volume: 21.75 360 100% 19.20 360 85% 2.55 360 15% Area Examined: 11.14 360 51.22% 1.79 360 9.32% 2.55 360 100% Area Examined {Limitation 1): Area Examined {limitation 2): Area Examined (Limitation 3): Totals: 51.22% 9.32% 100% Ad'ustment 100%x51.22% 51.22% 85%x9.32% 7.92% 15%x 100% 15% Radial Total: 51.22% CircTotal: 22.92% Total Coverage (Ax+ Circ) J 2: 37% 0 {"..) Scanning was performed to the maximum extent possible. The total coverage achieved for scans performed in accordance with procedure N-UT-78, Rev 0005, with PDI-UT-6, Rev G, is a conservative estimate derived frc;,m the physical limitation caused by the nozzle configuration at the vertical sections of C {\J the nozzle and does not include additional volume obtained at the horizontal sections of the nozzle. See coverage diagrams for further information. w CD
~&
Examiner: Nathan Bauman II 11/02/10 Examiner: NA NA NA NA AREVA Reviewer: Dan Langenfeld Ill 11/03/10 i Q, Page 12 of 14 -c:::
-c::.
RPV NZ to Vessel Report Number: 1-ANP-N6A Coverage Diagram AREVA Coverage Diagram No.: CD-01 Radial Scan Coverage Diagram Exam Area
* (ADLEH) = (AJEH) + (DLJK) + (BCKB) -(BCMB) * (4.05 X4.2) + (1.55 X 2.5) + (2.0 X 2.0)/2- (1.14) = 21.75 in2 ------QL I
1 Examined I AJ =4.05"
* (PNEH) =4.05(3.9 + 1.6)/2 =11.14 in 2 I I AH=4.2" I DL = 1.55" Cale I I LJ = 2.5"
- 11.14 / 21.75 = 51.22% I BK= 2.0"
¢J KC= 2.0" I
I AB= 0.5" I I FE= 0.5"
- 60° RL Radial Coverage I NE= 1.6" I
I PH= 3.9" I I Scale: 50% IN Weld Configuration taken from Drawing: SK-B1016 Shell Nozzle UT Measured Thickness = 4.2" (including clad) H G F E 0 C)
~c5
(."'.:) N (;) (0 I Page 13 of 14 C>
--C
RPV NZ to Vessel Report Number: 1-ANP-N6A Coverage Diagram AREVA Coverage Diagram No.: CD-02 Circ Scan Coverage Diagram
------QL 100% Exam Area= 21.75 in2 I I
15%T =(4.05 x 0.63) =2.55 in 2 I I I I 85%T = (21.75- 2.55) = 19.20 in2 I I I I
\ I I I A B I I o' ¢J Ill 60" RL Circ Coverage of upper 85%
Examined 1.79 in2 of 19.20 in2 = 9.32% p \
\
\
\
\
K \
\
\
I I I I I
\ I I
\ I I
\ I I
\ I I
\
26" I 35° Shear Circ Coverage of inner 15% \ I I I
\ IN
- Examined 2.55 in 2 of 2.55 in2 = 100% I
\
\
\
I I 9I
\ I I
\
Scale: 50% H G F E 0 (:) 0 N
~
0 Page 14 of 14
UT-10-045, NBA-NV CNL-18-080
000241 A
- AREVA BROWNS FERRY NUCLEAR U1R08 RPV NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
SECTION 18 NBA NOZZLE-TO-VESSEL WELD EXAMINATION DATA This section contains RPV NBA Nozzle-To-Vessel Weld UT examination data *
- NBA Nozzle-To-Vessel Weld.UT Exam Data Section-18 Page 1 of 1
Report No.: 1-ANP-NBA A Ultrasonic Examination Summary Sheet Component ID: N8A-NV REVA
Description:
Nozzle to Vessel Weld TVA System: RPV (NBA) Site: BFN Unit: 1 Code Item: B3.90 Material: CS (Clad) Outage: U1R08 Code Class: 1 Work Document: 1-Sl-4.6.G ISO/ Drawing(s): 122860 & SK-B1019 EPRI Model No.: IR-2003-19 Procedure Number Procedure Revision SDCN Procedure TIUe PDI Generic Procedure For The Manual Ultrasonic N-UT-7B with 0005 N/A Examination of Reactor Pressure Vessel Welds PDI-PDI-UT-6, Rev G UT-6 Manual Ultrasonic Examination of BWR Reactor 54-ISl-850 007 N/A Vessel Nozzle Inner Radius Regions and Nozzle to Shell Welds inner 15% Calibration Exam Data Indication Data Indication Coverage Exam Results Sheets Sheets Sheets Plot Sheets Worksheet CS-01 EDS-01 NA NA CWS-01 X No Recordable Indications
- CS-02 CS-03 Summary:
Manual ultrasonic examinations were performed on the referenced weld during U1 ROB. ccordance with UT Procedure N-UT-78, Rev 0005, with PDI-UT-6, Rev G, 60° Longitudinal wave examinations were performed the vessel surface in both the radial and Circumferential scan directions. In accordance with UT Procedure 54-ISl-850-007 and the referenced EPRI model the following examinations were performed. NS Nozzle Modelin1 Parameters NS Calibration Parameters Probe I Probe Skew Scan Surface Reflector I Sweep I Metal Path 50° I +/- (15 to 45°) Vessel ID Notch I 6.5 I 9.1" 80.83% coverage of the required examination volume was obtained. This ultrasonic examination was performed in accordance with the criteria of 10CFR 50.55a (b) (2) (xv) (G) and the minimum coverage requirements of 10CFR 50.55a (b) (2) (xv) (K) was achieved to the maximum extent possible. This examination was performed using the alternative examination volume defined in Code Case N-613-1 which reduces the area to be examined per IWB-2500-7 (a) and (b) to the weld plus a%" on each side. This examination satisfies the requirements of ASME Sec. XI 2001 Edition with 2003 Addenda for Appendix VIII, Category B-D, for item number 83.90, figure number IWB 2500-7(a) exam volume, and was performed using ASME Sec XI, Appendix VIII qualified personnel, procedures, and equipment as amended by the Final Rule. AREVA Review:
'Customer:
ANII: 1 of 8
A Manual UT Calibration Data Sheet TVA Procedure: N-UT-78 R~port No; 1-ANP-NSA I Site: BFN Unit: 1 Revision: 0005 Cal. Sheet No: CS-01 Manufacturer: Krautkramer Manufacturer: RTD Cal. Block ID: BF-18 Model: USN58LSW Model: TRL2-Aust Material: CS (Clad) Serial No.: 01C3M4 Serial No: 06-755 Reflector: Y.TSDH Range: 8.0" Nom. Angle: eo* Reflector Depth: 1.50" Probe Delay: 14.4581 µS Meas. Angle: so* UT Sweep Position: 3.85 Velocity: 0.2300 in/µS Frequency: 2.0 MHz Gain: 39.5 dB Display Delay: 0.0 µS No. Elements: 2 Amplitude: 80% FSH Energy: NA Size: 2(24x42) YM Temperature: 77* Damping: 5000 Shape: Rect. Therm. Serial No.: VH-11834 Frequency: 2-25 MHz *configuration: D-SBS Couplant Type: Ultragel II Rectify: Full Wave Mode: Long Couplant Batch No.: 09325 J Dual: On Focus: FD -2.70" :verification Block ID: Rompas6571 Reject: 0% Squint Angle: 3* Verification Reflector(s): 2" Rad NA PRF Mode: Auto High Contour: Flat Verification Sweep: 2.5 NA Display Start: IP Orientation: Axial Verification Gain(dB): 33.0 NA Pulser Type: Square Exit Point: 1.1* Verification Amplitude: 80% NA Pulse Width: 250ns Skew Angle: NA Voltage: 450 Cable Type: RG-174 Initial: 10/31/10 2020 Filter: Full Wave Cable Length: 12' Verify: 10/31/10 2137 Int. Connectors: 0 Verify: NA NA Final: 10/31/10 2225 Notes: Zone: 1 Examiner: NA NA NA Dan Langenfeld Ill 11/02/10
'Page 2 of 8
A Manual UT Calibration Data Sheet TVA Procedure: N-UT-78 Report No: 1-ANP-NSA Site: BFN Unit: 1 Revision: 0005 Cal. Sheet No: CS-02 Manufacturer: Krautkramer Manufactu"'r: RTD Cal. Block ID: BF-18 Model: USN 5_8LSW Model: TRL2-Aust Material: CS (Clad) Serial No.: 01C3M4 Serial No: 06-755 Reflector: ID Notch Range: 20.0" Nam.Angle: 60° '-. Reflector Depth: 6.125" Probe Delay: 14.4581 µ5 Meas. Angle: so* UT Sweep Position: 6.1
- Velocity: 0.2300 in/1,,1S Frequency: 2.0 MHz Gain: 51.8 dB Display Delay: O.OµS No. Elements: 2 Amplitude: 80% FSH Energy: NA Size: 2(24 x 42) Y41 Temperature: 77*
Damping: 5000 Shape: Rect. Therm. Serial No.: VH-11834 Frequency: 2-25 MHz Configuration: D-SBS Couplant Type: Ultragel II Rectify: Full Wave. Mode: Long Couplant Batch No.: 09325J Dual: On Focus: FD- 2.70" Verification Block ID: Rompas6571 Reject: 0% Squint Angle: 3* Verification Reftector(s): 2" Rad NA PRFMode: Auto High Contour: Flat Verification Sweep: 1.0 NA Display Start: IP, Orientation: Axial Verification Galn(dB): 33.0 NA Pulser Type: Square. Exit Point: 1.1" Verification Amplitude: 80% NA Pulse Width: 250ns Skew Angle: NA Voltage: 450 Cable Type: RG-174 Initial: 10/31/10 2015 Filter: Full Wave Cable Length: 12' Verify: 10/31/10 2106 Int Connectors: 0 Verify: NA NA Flnal: 10/31/10 2227 Notes: Zone:2 Examiner: NA NA NA REVA Reviewer: Dan Langenfeld Ill 11/02/10 3 of 8
A Manual UT Calibration Data Sheet 00024 . TVA Procedure: 54-IS1*850 Unit: 1 Revision: 007 Cal. Sheet No: CS-03 Manufacturer: Krautkramer Manufacturer: KBA Cal. Block ID: BF-18 Model: USN 58LSW Model: '892-600 Material: CS (Clad) Serial No.: 01C3M4 Serial No: 0111PK Reflector: ID Notch Range: 14.0" Nom. Angle: 50° Reflector Depth: 6.125" Probe Delay: 10.4669 µS Meas. Angle: 49* UT Sweep Position: 6.5 Velocity: 0.1270 in/µS Frequency: 2.25 MHz Gain: 43.0dB Display Delay: 0.0 µS No. Elements: 1 Amplitude: BO% FSH Energy: NA Size: 0.5" X 1.0" Temperature: 77* Damping: 5000 Shape: Rect. Therm. Serial No.: VH-11834 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 09325 J Dual: Off Focus: NA Verification Block ID: Rompas 6571 Reject: 0% Squint Angle: NA Verification Reflector(s): 2" Rad 5" Rad PRF Mode:' Auto High Contour: Flat Verification Sweep: 1.4 3.6 Display Start: IP Orientation: Axial Verification Gain(dB): 24.1 24.1 Pulser Type: Square Exit Point: 0.7" Verification Amplitude: 80% 20% Pulse Width: 230 ns Skew Angle: NA Voltage: 450 Cable Type: RG-174 Initial: 10/31/10 2010 Filter: NA Cable Length: 12' Verify: 10/31/10 2045 Int Connectors: 0 Verify: NA NA Final: 10/31/10 2220 Notes: Min MP: 7.79" Max MP: 10.75" Examiner: NA NA NA Dan Langenfeld Ill 11/02/10 Page 4 of 8
Report No.: 1-ANP-NBA UT Examination Data Sheet Examination Data Sheet No.: EOS-01 CS-01 AREVA RPV Nozzle to Vessel Welds Calibration Sheet No's.: CS-02 CS-03 Customer: TVA Site: BFN Unit: 1 Outage: U1 ROB 54-ISl-850, Rev 007 Configuration: Nz to Vessel Nom. Diameter: 5" PDI Generic Procedure For The Manual Ultrasonic Material: CS (Clad) Nom. Thickness: 6.125" Examination of Reactor Pressure Vessel Welds Procedure
Title:
Manual Ultrasonic Examination of BWR Reactor Vessel Nozzle Inner Radius Regions and Nozzle to Scan Surface: OD Weld Width: Shell Welds inner 15% _:jg_ Beam Direction Cal Sheen Scan Gain Scan Recordable Indication Examiner Angle/Mode Zone Radial Circ No. (dB) Limitation Indications Data Sheet No. Initials 60° I RL 1 X CS-01 59.5 Yes No NA EPM 60° / RL 1 X CS-01 59.5 Yes No NA EPM 60° I RL 2 X CS-02 59.5 Yes No NA EPM 0 60° / RL 2 X CS-02 Comments: See attached documentation of scan limitations and coverage. 59.5 Yes
-- No NA EPM C 0
i"\)
~ .
0)
~
~
Examiner: NA NA* NA NA i
~
AREVA Reviewer: Dan Langenfeld Ill 11/02/10 Page 5 of 8
RPV NZ to Vessel Report Number: 1-ANP-NSA Coverage Work Sheet / AREVA Coverage Work Sheet No.: CWS-01 Radial scans were performed with a procedure qualified for the examination of vessel shell welds (N-UT-78, Rev 0005, with PDI-UT-6, Rev G). Coverage was limited due to the nozzle configuration. In the circumferential scan direction the outer 85%-t is examined with the same vessel procedure as ,above and coverage was also limited due to nozzle configuration. To achieve additional coverage in the circumferential scan direction, a second examination is performed with procedure (54-ISl-850, Rev 007). This procedure has been demonstrated for detection of flaws in the inner 15%-t only. The techniques were performed in accordance with the parameters identified in EPRI modeling report IR-2003-19. Radial Exam Clrc Exam Lower 15% Resulting% Resulting% Resulting% S Inches D rees Covera e S Inches Covera e s Inches Covera e Exam Volume: 25.26 360 100% 21.48 360 85% 3.78 360 15% Area Examined: 24.44 360 96.75% 12.61 360 58.71% 3.78 360 100% Area Examined (Limitation 1): Area Examined (Limitation 2): Area Examined (Limitation 3): Totals: 96.75% 58.71% 100% Ad'ustment: 100% X 96.75% 96.75% 85%x58.71% 49.90% 15% X 100% 15% Radial Total: ~.75% CircTotal: 64.90% Total Coverage (Ax + Circ) / 2: 80.83% 0 Scanning was performed to the maximum extent possible. The total coverage achieved for scans performed in accordance with procedure N-UT-78, Rev t"..; 0005, with PDI-UT-6, Rev G, is a conservative estimate derived from the physical limitation caused by the nozzle configuration at the vertical sections of 0 the nozzle and does not include additional volume obtained at the horizontal sections of the nozzle. See coverage diagrams for further information. N
~-
~
~
Examiner: NA NA NA ' tl C) AREVA Reviewer: Dan Langenfeld Ill 11/02/10 I l Page 6 of 8
RPV NZ to Vessel Report Number: 1-ANP-N8A Coverage Diagram AREVA Coverage Diagram No.: CD-01 Radial Scan Coverage Diagram Exam Area
* (ADEH) = (AJEH) + (CDJ) * (3.9 X 6.45) + (0.7 X 0.3}/2 = 25.26 in2 Examined * (AJEH) - (LJK) = (3.9 x 6.45) - (1.6 x 0.9)/2 = 24.44 in2 Cale
- 24.44125.26 = 96.75%
60° RL Radial Coverage AJ = 3.9" AH =6.45" CJ= 0.7" Scale: 50% DJ= 0.3" LJ = 1.6" Weld Configuration taken from Drawings: 122860 JK= 0.9"
& SK-01019. AL= 2.3n FE= 0.5" Weld Crown Width on OD (BC)= 2.2" per TVA. HG= 0.5" UT Measured Thickness = 6.45n (including clad)
Nozzle Page 7 of 8
- I
RPV NZ to Vessel Report Number: 1-ANP-NBA Coverage Diagram AREVA Coverage Diagram No.: CD-02 Circ Scan Coverage Diagram Exam Area 100% = 25.26 in2 _
=
Lower 15% {0.97 x 3.9) 3.78 in 2=
=
Upper 85% 25.26 - 3.78 21.48 in2 = I A B I r I I I I I I
- 60° RL Circ Coverage of upper 85% I I I I llillllill Examined 12.61 in2 of 21.48 in2 = 58.71% I I I I I I I *1
- =,-=.~
I I 50° Shear Circ Coverage of inner 15% I I I I Examined 3.78 in 2 of 3.78 in2 = 100% I t I I I I I I I I Scale: 50% I I I I I I I t
. Shell Nozzle Page 8 of 8
VE-12-065, N9-NV CNL-18-080
Ultrasonic Examination 000332 Site/Unit: BFN / Procedure: N-UT-78 Outage No.: U1 RF09 Summary No.: 00199-ISI-BFN1 1 Procedure Rev.:
---------- 5 Report No.:
VE-12-065
'Workscope: ISi Work Order No.: 1-Sl-4.6,G Page: 1 of 1 Code: Section XI 2001 Ed/2003 Add Cat./ltem: B-D/83.90 Location: Reactor/Drywell Drawing No.: 1-CHM-0992-C-01
Description:
NOZ - SHL System ID: 329
- Reactor Pressure Vessel Component ID: N9-NV Size/Length: 4/ Thickness/Diameter: 6.6/4 Limitations: 27.96% Coverage attained Comments:
Reference Vendor UT data sheets . Results: Accept[~ Reject Info Percent Of Coverage Obtained> 90%: 27.96% Reviewed Previous Data: yes Examiner Level Signature Date Reviewer Signature Date Level Signature Date Site Review Signature Date Level Signature Date ANII Review Signature Date
000333 A e AREVA BROWNS FERRY NUCLEAR U1 R9 REACTOR VESSEL NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
SECTION 21 N9 NOZZLE-TO-VESSEL WELD EXAMINATION DATA This section contains Reactor Vessel N9 Nozzle-To-Vessel Weld UT examination data. Page 320 of 347
Report No.: nr u \. 0334 A Ultrasonic Examination Summary Sheet Component ID: 1-TVA-N9-NV N9-NV AREVA
Description:
RPV Nozzle to Shell Weld Customer: Code TVA B-D System: 329 (N9) Category: Site: BFN Unit:! 1 Code Item: B3.90 Material: CS (Clad) Outage: U1R9 Code Class: 1 Work Document: 1125078608 ISO / Drawing(s): 122861E-7 EPRI Model No.: IR-2006-236** Procedure Number Procedure Revision SDCN Procedure Title PDI Generic Procedure for tne Manual Ultrasonic N-UT-78 0005 NIA Examination of Reactor Pressure Vessel Welds PDI -UT-6 i Manual Ultrasonic Examination of BWR Reactor 54-ISl-850 007 NIA I Vessel Nozzle Inner Radius Regions and Nozzle to Shell Welds (inner 15%) Calibration Exam Data Indication Data Indication Coverage Coverage Exam Results Sheets Sheets Sheets Plot Sheets Worksheet Data Sheet CS-01 CS-04 EDS-01 NIA NIA CWS-01 CDS-01 No Recordable Indications CS-02 CS-05 EDS-02 CDS-02 CS-03 CS-06 Summary: Manual ultrasonic examinations were performed on the referenced weld during U1 R9. In accordance with UT Procedure N-UT-78 Rev. 0005, 60" Longitudinal wave examinations were performed from the vessel surface In both the radial and circumferential scan diredions. In accordance with UT Procedure 54-ISl-850-007 and the referenced EPRI model ihe following examinations were performed. CRD HYD Svstem Retum IN9) Nozzle Modeling Parameters Probe Prob~Skew Scan Surfa<.e 35* Shear +/-35° Blend 35° Shear +/-52" Blend 27.96% coverage of the required examination volume was obtained. This ultrasonic examination was performed in accordance with the criteria of 10CFR 50.55a (b) (2) (xv) (G) and the. minimum coverage requirements of 10CFR 50.55a (b) (2) (xv) (K) was achieved to the maximum extent possible.
- This examination was performed using the alternative examination volume defined in Code Case N-613-1 which reduces the area to be examined per IWB-2500-7 to the weld plus a %" on each side.
This examination satisfies the requirements of ASME Sec. XI 2001 Edition with 2003 Addenda for Category B-0; item number 83.90, figure number IWB 2500-7 exam volume. and was performed using ASME Sec XI. Appendix VIII qualified personnel, procedures, and equipment in accordance with the 2001 Edition of Appendix VIII as amended by the Final Rule. Dose: 36 mr
- Review of Dwg. 122861E-7 Confirms all critical dimensions are identical between Units 1 & 2.
Personnel Name Signature Level Date Prepared By: Troy Steinbauer -t6,. ~ __,;;;:- 111 11/09112 AREVA Review: Paul Anderson --p~~ . Ill 11/1/1.2 Customer: ANII: Damon Priestley St:. ......~J c, ..1 .,./
~
1JY~- { ---- Page Ill N/A 1 of 11/,-0/11-Jt/1J-./t .1-, 12 Page 321 of 347
Vf.-,J..-/6 b5 IJ0033~ A Manual UT Calibration Data Sheet AREVA Customer: TVA Procedure: N-UT-78 Report No: 1-lVA-N9-NV Site: BFN I Unit: I 1 Revision: 0005 Cal. Sheet No: CS-01 Outage: U1R9 SDCN: NIA Weld ID: N9-NV Instrument & Settings Search Unit Callbration Manufacturer: GEIT Manufacturer: RTD Cal. Block ID: BF-18 Model: USN-58L Model: TRL2-ST Mateiial: CS(Clad) Serial No.: 01040T Serial No: 07-305 Reflector: Y.it SDH Range: 7.0" Norn.Angle: 60° Reflector Depth: 1.50" Probe Delay: 10.9372 µS Meas. Angle: eo* UT sweep Position: 4.3SD Velocity: 0.2300 in/µS Frequency: 2.0MHz Gain: 61.5 dB Olaplay Delay: 0.0 µS No. Elements: 2 Amplitude: 80% FSH Energy: High Size: 2(24x42)mm Temperature: 69" Damping: 1k0 Shape: Reel.: Therm. Serial No.: VH-13178 Frequency: 2MHz Configuration: D..SBS Cauplant Type: Ultragel II Rectify: Full Wave Mode: Long. Cauplant Batch No.: 1112.5B Dual: On Focus: FS,.-125mm Verification Block ID:. Rompas - 6571 Reject: 0% Squint Angle: 50 Verification Reflecto.r(s): 2" Rad. NJA PRFMode: Auto High Contour: Flat Verification Sweep: 2.8 NIA Display Start: IP Orientation: Axial Verification Gain(dl)): 56.0 NIA Pulser Type: Spike Exit Point: 1.1* Verification Amplitude: 80% NIA Pulse Width: Fixed Skew Angle: NIA Cal Date Time Voltage: N/A Cable Type: RG-174 Initial: 11109/12 0801 Filter: See Rectify Cable Length: 12' Verify: 11109112 0905 Int. Connectors: 0 Verify; NIA NIA Final: 11/09112 0948 Notes: Zone 1 Calibrated in Metal Path Personnel Name Signature Level Date Examiner: Troy. Steinbauer ~ ____.,--~~ --** **-=- " -- Ill 11/09112 AREVA Reviewer: Paul Anderson ~~~,. Ill 11/'1//.fl. Page 2 of 12 Page 322 of 347
V£-t'J-~¢65 A Manual UT Calibration Data Sheet OO( 336 AREVA Customer: TVA Procedure:- N-UT-78 Report No: 1-TVA-N9-NV Site: BFN j Unit: I1 Revision: 0005 Cal. Sheet No: CS-02 Outage: U1R9 SDCN: NIA Weld ID: N9-NV Instrument & Settings Search -Unit Calibration Manufacturer: GEIT Manufacturer: RTD Cal. Block ID: BF-18 Model: USN-58L Model: TRL2-ST Material: CS (Clad)
*~
Serial No.: 01040T Serial No: 07-305 Refl_ector: 10 Notch Range: 16.0" Norn.Angle: so* Reflector Depth: 6.125" Probe Delay: 10.9372 µS Maas. Angle: ao* UT Sweep Position: 7.2SD Valc;,city: 0.2300 in/µS Frequency: 2.0MHz Gain: 76.0 dB Display Delay: O.OµS No. Elements: 2 Amplitude: 80%.FSH Energy: High Size: 2(24x42)mm Temperarure: 69" Damping: 1kQ Shape: Rect. Therm. Serial No.: VH-13178 Frequency: 2MHz Configuration: D-SBS Couplant Type: Ultragel II Rectify: Full Wave Mode: Long. Couplant Batch No.: 111258 Dual: On Focus: FS-125mm Verification Block ID: Rompas - 6571 Reject: 0% Squint Angle: 50 Verification Reflectorts): 2" Rad. NIA PRFMode: Auto High Contour: Flat Ve.rification Sweep: t.2 NIA Display Start: IP Orientation: Axial Verification Gain(dB): 56.. 0 NIA Pulser Type: Spike Exit Point: 1.1" Verification Amplitude: 80% NIA Pulse Width: Fixtid Skew Angle: N/A Cal Date Time Voltage: N/A Cable Type: RG-174 Initial: 11/09/12 0804 FIiter. See Rectify Cable Length: 12' Verify: 11/09/12 082.7 Int. Connectors: 0 Verify: NIA NIA Final: 11/09/12 095.0 Notes: Zone 2 Calibrated in Metal Path Personnel Name _Jignature Level Date Examiner: Troy Steinbauer -E--:..~
--~ Ill 11/09/12
-~~ ;<1/f/1~
\,
AREVA Reviewer: Paul Anderson Ill Page 3 of 12 Page 323 of 347
I I A Manual UT Calibration Data Sheet O( 0337* AREVA Customer: TVA Procedure: 54-ISl-850 Report No: 1-TVA-N9-NV Site: BFN I Unit:! 1 Revision: 007 Cal. Sheet No: CS-03 Outage: urng SDCN: N/A Weld ID: N9-NV Instrument. & Settings Search Unit Calibration Manufacturer: GEIT Manufacturer; KBA Cal. Block ID: BF-18 Model: USN-58LSW Model: 842-600 Material: CS (Clad) Serial No.: 020W35 Serial No: 015V98 Reflector: ID Notch Range: 12.0* Norn.Angle: 35° Reflector Depth: 6.125" Probe Delay: 16.6075 µS Meas. Angle: 38° UT Sweep Position: 6.5SD Velocity: 0.1270 ir'l/µS Frequency: 2.25 MHz Gain: 39.5 dB Display Delay: O.OµS No. Elements: 1 Amplitude: 80% FSH Energy: NIA Size: 0.50" Temperature: 73* Damping: 5000 Shape: Round Therm. Serial No.: VH-13178 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 111258 Dual: Off Focus: NIA Verification Block ID: Rompas 11-1127 Reject: 0% Squint Angle: NIA Verification Reflector(s): 2" Rad. snRad. PRF Mode: Auto High Contour: 3.oo* Verification sweep: 1.6 4.1 Display Start: IP Orientation: Axial Verification Galn(dB): 19.5 19.5 Pulser Type: Square Exit Point 0.80" Verification Amplitude: 80% 15% Pulse Width: 220ns Skew Angle: +35" Cal Date Time Voltage: 450 Cable Type: RG-174 Initial: 11/08112 1128 Filter: NIA Cable Length: 12' - Verify: 11108112 1450 Int. Connectors: 0 Verify:* NIA N/A Final: 11108/12 1632 Notes: Min MP - 8.26" Max MP -10.09" Calibrated in Metal Path Personnel Name Signature Level Date Examiner: Edward -P. Mazyck n_ {/f?fib.-h Ill 11/08/12 AREVA Reviewer: Paul Anderson #~~~ Ill 11/9/l'P. Page 4 of 12 Page 324 of 347
A AREVA Manual UT Calibration Data Sheet* oo~ 338 Customer: TVA Procedure; 54-ISl-850 Report No: 1-TVA-N9-NV Site: BFN I Unit: r1 Revision: 007 Cal. Sheet No: CS..Q4 Outage: U1R9 SDCN: NIA Weld ID: N9-NV Instrument & Settings Search Unit Calibration Manufacturer: GEIT Manufacturer: KBA Cal. .Block ID: BF-18 Model: USN~58LSW 'I Model: 842-600 Material: CS (Clad) Serial No.; 020W35 Serial No: Of6BT2 Reflector: ID Notch Range: 12.0" Nom .. Angle: 35° Reflector Depth: 6.126" Probe Delay: 16.6075 µS Meas. Angle: 38° UT Sweep Poeitian: 6.5SD VelOGlty: 0.1270 ir\fµS Frequency: 2.25MHz Gain: 41.5 dB Display Delay: 0.0 µS No. Elements: 1 Amplitude: 80% FSH Energy; NIA Size: 0.50" Temperature: 73* Damping: 500Q Shape: Round Therm. Serial Na.: \IH-13178 Frequency: 2.26 MHz .Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 111258 Dual: Off Focus: NIA Verification .Block ID: Rompas 11-1127 Reject: 0% Squint Angle: NIA Ve.ritication Reflector(s): 2" Rad. 5" Rad. PRFMode: Auto High Contour: 3.00" Verification Sweep: 1.6 4.1 Display Start: IP Orientation: A><ial Verification Galn(dB): 21.0 21.0 Pulser Type: Square Exit Point 0.80" Verification Amplitude: 80% 10% Pulse Width: 220ns Skew Angle:
-35° ca,. Qate Time Vol~ge; 450 Cable Type: RG-174 initial: 11/08/12 1136 Filter: NIA Cable Length: 12' Verify: 11108/12 1458
' lnl Connectors: 0 Verify: NIA NIA Final: 11108112 1634 Notes:
Min MP - 8.26" Max MP -10.09" Calibrated In Metal Path Per.sormel Name Signature Level Date Examiner: Edward P. Mazyck ,U.*- .# /?,A'JA
#, h Ill 11/08/12 AREVA Reviewer: Paul Anderson ~_p~ Ill ll/'1/1:J.
Page 5 of 12 Page 325 of 34 7
A I Manual UT Calibration Data Sheet AREVA oc Customer: TVA Pro~edure: 54~151-850 Report No: 1-TVA-N9-NV Site: BFN I Unit: I 1 Revision: 007 Cal. Sheet No: CS-05 Outage: U1R9 SDCN: NIA Weld ID: N9-NV Instrument*.& Settings Search Unit Calibration Nlanufacturar: GEIT - Mariufact!,lrar: KBA Cal. Block ID: BF-18 Model:' USN-58LSW Model: 842-600 Material: CS(Clad) Serial No.: 020W35. Serial No: 014HBP Reflector: ID Notch Range: 12.0* Nam.Angle: 35** Reflector Depth: 6.125" Probe Delay: 19.0641 µS M~as. Angle: 35* UT sweep Position: 6.4SD ', Velocity: 0.1270 in/µS Frequency: 2.25 MHz Gain: 45.5d8 Display Delay: O.OµS No. Elements: 1 Amplitude: 80%FSH Energy: N/A Size: 0.50" Temperature: 73° Damping: 500.0 Shape: R.ound Thenn. Serial No.: VH-13178 Frequency: 2.25MHz ConflguraUon: Single Couplant Type: Ultraget II Rectify: Full Wave Mode: Shear Couplant Ba~h No.: 111258 Dual: Off F,ocus: N/A Veriflc.atlon Block ID: Rompas 11~1121 Reject: 0% Squint Angle: N/A Verification Reftector(s)~ 2" Rad. s* Rad. PRFMode: Auto High Contour: 3.25" Verification Sweep: 1.6 4.1 Display Start: IP Orientation: Axial Veriflcation Gain(dB): 22.5 22.5 Pulser Type: Square Exit Point: o.so* Verification Amplitude: 80% 15% Pulse Width: 220ns Skew Angle: +52° ca, Date Time Voltage: 450. Cabla Type: RG-174 Initial: 11/08/12 1150 Filter: N/A C11ble Length: 12' Verify: 11/08/12 1506 lnl Connectors: 0 Verify: NIA NIA I Final: 11/08/12 1638 Notee: Min MP- 7.30" Max MP .., 9.44" CalibraJed in Metal Path Personnel Name Signature ,, Level Date Examiner: Edward P. Mazyck ff.__ /lf?~h Ill 11/08/1Z AREVA Reviewer: P~ul Anderson p~~. Ill 1/fao/;3. Page 6 of 12 Page 326 of 347
A Manual UT Calib.ration Data Sheet 00 ) 340 AREVA Customer: TVA PrQcedure: 54-ISl-850 Report No: 1~TVA-N9~NV Site: BFN. I Unit: I 1 *Revision: 007 Cal. Sheet No: CS*06 Ou'-ge: U.1R9 SDCN: NIA Weld ID: N9-NV lnsf(ument & Settings Search Unit Calibra.tlon Manufacturer: GEIT Manufacturer: KBA Cal. Block ID: BF-18 Model: US~58LSW Model: 842-600 Material: CS (Clad) Se.-lal No.:
- 020W35 Sedal No: 01658R Reflector: ID Notch Range: 12.0* Nam.Angle: 35° Reflector Dep~:* 6.1.2~*
r Probe-Delay: 19.0641 µS Meas. Angle: 350 UT Sweep Position: 6.4SD Velocity: 0.1270 ln/µS Frequency: 2.25.MHz Gain: 45-f>dB Display Delay: O.OµS No. Elements: 1 Amplitude: 80% FSH Energy: NIA Size: 0.50" Temperature: 73* Damping: 5000 Shape:- Round ' Therm. Serial No.: VH-13178 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave "-Mode: Shear Couplant Batch Illa.: 111256 Dual: Off Focus: NIA Verification Block ID: Rompas 11~1121 Reject: 0% Squint Angle: NIA Verification Reflector(s): 2" Rad. 5" Rad. PRFMode: Auto High Contour: 3.25" Verification Sweep: 1.6. 4.1 Ol11play Start: IP Orientation: .Axial Verification Galn(dB): 24.5 "24.5 Pulser rype: Square Exit Point: 0.80" Verification Amplitude: 80% -10% ca, Pulse Width: 220.ns Skew Angle: -52* Date Time Voltage: 450 Cable Type: R~-174 Initial: 11/08/12 1155 Filter: NIA C~ble Length: 12' Verify: 11/08112 1515 Int. Connectors:
- 0 Verify: NIA NJA Final: 11/08/12 1635 Notes:
Min MP - 7.30" '- Max MP - 9.44" Calibrated in Metal Path Personnel Name Signature Level Date Examiner:, Edward P. Mazyck ff~ ff:'~ *- /f_ 111 11/08/12 AREVA Reviewer: Paul Anderson P-d~ Ill 11/14/1~ Page 7 l of 12 Page 327 of 347
- e. e Report No.: 1-TVA-N9-NV A UT Examination Data Sheet Examination Data Sheet No.: EDS-01 AREVA RPV Nozzle to Vessel Welds .Calibration Sheet No's.:
CS-01 CS-02 Cu.sto~i': TVA Procedure Component lnfonnatlon Site: BFN I *Unit: 1 N-UT-78 Rev.0005 ~
. System: RPV Weld ID: I f>,J9:NV Outage: U1R9 ,,
Co11figu~tion: Nz to Vessel Nom. Diame~r: 4.0" POI Generic procedure for the manual ultrasonic Material: CS (Clad) Nom. Thickness: 6.6" Procedure
Title:
examination of reactor pressure vessel welds PDI-UT-6 Scan Surface: OD Weld Width: 1.28" Examination Information Start Date: 11/09112 Start Time: 0827 Component Temperature: 80° Couplant Type: Uitrc:igel II End Date: 11/09112 End Time: 0926 Thenmmieter Serial No.: VH-13178 Couplant Batch No.: 111258 Proc~dure: N~UT-78 Rev. 00051 Clrcullfferential exam -./Outer 85% + Ra.d[al E)(am Angle/Mode Zone Beam Direction cal.Sheet Scan Gain Scan Recordable Indication Examiner Radial Circ No. (dB) Limitation Indications Data Sheet.No. Initials 60° I RL 1 X CS-01 75.5 Yes No NIA TAS 60° I .RL 1 X CS-01 75.5 Yes No NIA TAS
'60° /.RL 2 X CS-02 84.0 Yes No NIA TAS 60° I RL 2. X CS-02 84.0 Yes No NIA TAS Comments: Limitation due tothe nozzle configuration 360°.
i-Pers9nnel Name ,, Signature Level Date
~ - ---===-- ~
Examiner: Trpy S~einbauer :.:::,._ ~ Ill 11/09/12 Examiner: NIA NIA NIA NIA ::,
'J AREVA Reviewer; Paul Anderson #~~ IU 1/hpfi-2,.. 0 Page 8 of 12
e Report No.: 1-TVA-N9-NV e UT Examination Data Sheet Examination Data Sheet No.: EDS-02 CS-03 VA RPV Nozzle to Vessel Welds Calibration Sheet No's.: c~ CS-05 CS--06 Customer: TVA Procedure Component Information Site: BFN I Unit: 1 54-ISl-850, Rev 007 System: RPV Weld ID: I N9-NV Outage: U1R9 Configuration: Nz to Vessel Nom.Diameter: 4.o* Manual Ultrasonic Examination of BWR Reactor Material: CS (Clad) Nom. Thickness: 6.6' Procedure
Title:
Vessel Nozzle Inner Radius Regions and Nozzle to Shell Welds (inner 15%) Scan Surface: OD Weld Width: 1.28" Examination lnfonnatlon Start Date: 11!08/12 Start Time: 1451 Component Temperature: 85° Couplant Type: Ultragel II End Date: 11/08/12 End Tkne: 1527 Thermometer Serial No.: VH-1 3178 Couplant Batch No.: 111258 Procedure: 54-ISI-BS0-007 /Circumferential exam- Inner 15% Scan Gain Scan Recordable Angle/Mode Skew Cal Sheet No. Indication Data Sheet No. Examiner Initials (dB) Limitation Indication* 35° / Shear +35° CS-03 51 .5 No No NIA EPM 35° / Shear -35° CS-04 53.5 No No NIA EPM 35° / Shear +52° CS-05 57.5 No No NIA EPM 35° / Shear -52° CS-06 57.5 No No N/A EPM Comments: None Personnel Name Slgnatu.re A Level Date
.~ /?§71o,,J/4/',,t' '\
Examiner: Eel ward P. Mazyck Ill 11/08/12
/'/ / _/
Examiner: N/A 1'1/r\ N/A N/A AREVA Reviewer: Paul Anderson ~~~~ Ill //~pµ;i_ Page 9 of 12
e A UT Coverage Data Sheet Report No.: 1-TVA-N9-NV A EVA Coverage Data Sheet No.: CDS-01 Customer Information Component Information Utility: TVA Plant Browns Feny Unit: 1 Weld ID: NB-NV Configuration: Nozzle to Shell Non-removable insulation ring i Radial Examination Coverage
--- f::':
C.
* ' R\.CK CO'll'Sap Radial Exam Coverage 100% t Total examination Area= 1412.29 in3 l da!E.ii:p, \.I.,.. 2881M Ar** o f ~ UM3 1st limitation = 79 1.11 in3 2nd Limitation= 43.30 in3 Area Covered= 577 .88 in3 Total Examination Coverage = 40.92%
c::::::: 0 0 rr .) 0 I
~
Page 10 of 12 ~ w \J'\
e e e A UT Coverage Data Sheet Report No. : 1-TVA-N9-NV AR A Coverage Data Sheet No.: COS-02 Customer Information Component Information Utility: TVA *I Plant: Browns Ferry IUnit 1 Weld 10: N9-NV IConfiguration: Nozzle to Shell Circumferential Examination Coverage Circ. Examination Coverage Outer 85"!.t exam coverage Total examination Area = 29.6 7 in 2 2 Area <:i Limitation = 29 .67in 2 Area Examined = 0 .00 in Total Area Examined I Total Area = 0.00% ! **:* ..~ Total Examination Coverage:
/ ;..;_._ :: .
~~-: .; ~:* .:
..... ,~*~...
2 0.00 if1 2 I 29.67in = 0 .00% Inner 15% Circ Exam Coverage Total Examination Area = 2.61 in 2 Total Examinati on Coverage = 2 .61 in Total Examination Coverage ::; 100% 0 0 0 Page 11 of 12 v-,
~
-~
e A RPV Coverage Work Sheet Report Number: 1-TVA-N9-NV A EVA Customer lnfonnation Component Information Utility: _TVA Plant BFN Unit: 1 Outage: U1 R9 Weld ID: N9-NV Work Sheet Number: CWS-01 WRL Radial Sean (N-UT-78-0005) 100% t volume 60'RL Circ Scan (N.UT-78--0005) 85% t volume Circ Scan (54-ISl-$50~7) lnmtr 15'10 t vol...ne (Modeled) Thickne56 (ts) lrdles 6.60 Thid(ness (ts) Inches 6 .60 Thickness (ts) Inches 6.60 Weld Width lncile.s 1.28 Weld Width Inches 1.28 Weld Width Inches 1.28 Code Case N-613-1 Code Case ~13-1 Exam Area (A B C DE F G H I) in' 29.67 Exam Voll.me (ABC O E F G H I) in' 1412.29 Exam A rea (A B C D E F G H I) in' 29.67 Inner 15*;. t area in' 2.6 1 Volume Scanned in1 577 88 Upper 85% t area in' 27.05 Area Sea nned 2.61 Per-centage of Area Scanned 40.92 Area Scanned 0.00 Percentage of Area Scanned 100.0 Percentage of Area Scanned 0.00 Coverage Ra.dial Scan 100% t Volume 40.92 Coverage Clrc Scan Uooer 85% t Volume 0 .00 Coverage Clrc Scan Inner 15% t Volume 15.00 Total Cov rage Radial and Circ Scan : (40.92% + 0.00% + 15.00"/o) + 2 = 27.96% (See Radial *nd Circumferential coverage sheets for more detail.) Radial scans were performed with a procedure qualified for the examination of vessel nozzle to shefl welds (N-UT-78-0005). This procedure has been demonstrated fOf detection of flaws located throughout the entire weld thickness and base material when scanning in the perpendicular direction to the weld . Coverage obta ined during radial scans was limited due to the nozzle and weld configuration. In the circumferential scan direction the outer 85%-t is examined with the same vessel procedure as mentioned above (N-UT-7 8-0005) and has been demonstrated for detection of flaws located in the upper B5°A.-t of the weld and base material when scanning in the parallel and tangential direction to the weld. Coverage was also limited due to nozzle configuration . To achieve additional coverage in the circumferentia l scan direction, examinations were also performed with a procedure (54-ISl-850--007) quaJified for nozzle to shell weld inner 15% thicl(ness region . Th is procedure has been demonstrated for detection of flaws in the inner 15%-t only when scanning in the parallel and tangential direction as define by the modeling . The nozzle to shell weld inner 15%-1 eumination techniques were performed in accordance with the scanning parameters identified in EPRI modeling report IR-2006-236. Scanning was performed to the maximum extent possible. The total coverage achieved for exam ination scans performed , is a conservative estimate derived from the physical limitation caused by the nozzle and weld configuration . The exam/coverage area calculations were derived from a CAD dr*awing based on the available dimensions from TVA supplied drawing number 122861 E-7. Level : Ill Date: 11/09/1 2 Level: Ill Date: 11/08/12 Level: Ill Page12of12 C)
VE-12-066, N10-NV CNL-18-080
Ultrasonic Examination 000346 ~lte/Unlt BFN / 1 Procedure: N-UT-78 Outage.No.: U1RF09 Summary No.: 00169-IS1-BFN1 Procedure Rev.: 5 Report No.: VE-12-066 Workscope: ISi Work Order No.: 1-Sl-4.6.G Page: 1 of 1 Code: Section XI 2001 Ed/2003 Add Cat./ltem: B-D/83.90 Location: Reactor/Drywell Drawing No.: ISl-0443-C-1
Description:
NOZ - SHL Sy~tem ID: 329 - Reactor Pressure Vessel Component ID: N10-NV Size/Length: Thickness/Diameter: Limitations: 76.40% Coverage attained Comments: Reference Vendor UT data sheets. Results: Accept ~i Reject [~=; Info'= Percent Of Coverage Obtained > 90%: 76.40% Reviewed Previous Data: yes Level Signature Date Reviewer Signature Date Level Signature Date Site Review *signature Date Level Signature Date ANII Review Signature Date
VtS-12-¢ r;C 000347
- A AREVA BROWNS FERRY NUCLEAR U1R9 REACTOR VESSEL NOZZLE ULTRASONIC EXAMINATIONS I - FINAL REPORT -
SECTION 22 N10 NOZZLE-TO-VESSEL WELD EXAMINATION DATA This section contains Reactor Vessel N10 Nozzle-To-Vessel Weld UT examination data. I - Page 333 of 347
uuu~ 48 A Ultrasonic Examination Summary Sheet Report No.: Component ID: 1-1VA-N10-NV N10-NV AREVA
Description:
RPV Nozzle to Shell Weld CQde Customer: lVA B-D System: 329 (N10) Category: Site: BFN Unit: j 1 Code Item: 83.90 Material: CS (Clad) Outage: U1R9 Code Class: 1 Work Document: 112507910 ISO/ Drawing(&): 122858E-11 / 151856 E EPRI Model No.: u IR-2003-31 Procedure Number Procedure Revision SDCN Procedure TiUe PDI Generic Procedure for the Manual Ultrasonic N-UT-78 0005 N/A Examination of Reactor Pressure Vessel Welds I PDI-UT-6 Manual Ultrasonic Examination of BWR Reactor 54-ISl-850 007 NIA Vessel Nozzle Inner Radius Regions and Nozzle to Shell Welds (inner 15%) CalibraUon Exam Data Indication Data lndlcaUon Coverage Coverage Plot Sheets Exam Results Sheets Sheets Sheets Worksheet Diagram CS-01 EDS-01 N/A NIA CWS-01 N/A No Recordable Indications CS-02 EDS-02 CWS-02 CS-03 CWS-03 Summary: Manual ultrasonic examinations were performed on the referenced weld during U1 R9. In accordance with UT Procedure N-UT-78 Rev. 0005, 60° Longitudinal wave examinations were performed from the vessel surface In both the radlal and circumferential scan directions. The probe skew angles listed below are based on the modeling report. However, skew angles beyond +/- 10 degrees were not con5idered for code coverage calculations. In accordance with UT Procedure 54-ISl-850-007, N-UT-78, and*the referenced EPRI model the following examinations were performed. Standby Llauid Control CN10l Nozzle Madelina Parameters Probe Probe Skew Scan.Surface 60" Rl +/-!12" to 90") Vessel 50° Shear :1:(13° to 40°) Vessel 76.40% coverage of the required examination volume was obtained. This ultrasonic examination*was performed in accordance with the criteria of 10CFR 50.55a (b} (2) (xv} (G} and the minimum coverage requirements of 10CFR 50.55a (b) (2} (xv) (K) was achieved to the maximum extent possible. This examination was performed using the alternative examination volume defined in Code Case N-613-1 which reduces the area to be examined per IWB-2500-7 to the weld plus a ¥.i" on each side. This examination satisfies the requirements of ASME Sec. XI 2001 Edition with 2003 Addenda for Category B-0, item number 83.90, figure number IWB 260CH (a) exam volume, and was performed using ASME Sec XI, Appendix VIII qualified personnel, procedures, and equipment in accordance with the 2001 Edition of Appendix VIII as amended by the Final Rule_. Dose: 28 mr
- Review of DW<IS. 1222858E-11 and ISl-0344-A-01 Confirm all critical dimensions are identical between Units 1 & 3.
Personnel Name. Signature Level Date Prepared By: Jarit Busse ~~ II 11/01/12 AREVA Review: Paul Anderson ~/~' Ill 11/01/12 Customer: Damon Priestley * ~ ~t,_,,,- Ill fl/D:s/12_ Customer: NIA /') N/A ANII: -~~ ilhlf~ / I=} f>oJ./ __}(~ NIA 11/s/1~ Page 1 of 9 Page 334 of 347
A ooc 349 Manual UT Calibration Data Sheet AREVA Customer: TVA P~edure: N-UT-78 Report No: 1-lVA-N10 NV Site: BFN .I Unit: I( Revision: 0005 Cal. Sheet No: CS-01 Outage: U1R9 SDCN: N/A Weld ID: N10-NV I Instrument & Settings Search Unit Calibration Manuf~cturer: GEIT Man1Jfacturer: RTD Cal. Bloc;k I[): BF-18 Modal: USN-58L Model: TRL2-$T Material: CS (Clad) Serial No.: Q1040T Serial NQ: 07-305 Reflector: %tSDH Range: 7.fY'* Norn.Angle: 60° Reflector Depth: 1.50" Probe Delay: 10.9372 µS Meas. Angle: 60° UT Sweep Position: 4.3SD Velocity: 0.2300 in/µS Frequency: 2.0MHz Gain: 60.5dB Display Delay: O.OµS No. Elements: 2 Amplitude: 80%FSH Energy: High Size: 2(24x42) Temperature: 10* Damping: 1k Cl Shape: Red. Therm. Serial No.: VHs13175 Frequency: 2MHz C.onflguratlon: D-SBS CouplantType: Ultragel II Rectify: Full Wave Mode: Long. Couplant Batch No.: 111258 Dual: On Focus: FS-125mm Verification Block ID: Rompas - 6571 Reject: 0% Squint Angle: 5* Verification Reflector(s): 2" Rad. NIA PRFMode: Auto High, Contour: Flat Verification SWQep: *2.8 NIA Display Start: IP Orientation: Axial Verification Galn(dB): 55.5 NIA. Pulser Type: Spike Exit Point: 1, 1° Verification Amplitude: 80% NIA Pulse Width: Fixed Skew Angle: N/A Cal Date Time Voltage: N/A Cable Type: RG-174 Initial: 11/01/12 0934 FIiter:
- See Rectify Cable Length: 12' Verify: 11/01/12 1115
~
lnl Connectol"II: 0 Verify: NIA NIA Final: 11/01/12 1245 Notes: Zone* 1 Calibrated In Metal Path Personnel Name Signature .. L.eve/ Date Examiner: Jarit Busse ~~.~ II 11/01/12 AREVA Reviewer: Paul Anderson ~~_,. Ill 11/01/12 Page 2 of 9 Page 335 of 347
VE.-1'J--<i6b A Manual UT Calibration. Data *.Sheet 001 350 AREVA Customer: TVA Procedure: N-UT-78 Report No: 1-TVA-N10 NV - Site: BFN I Unit: I 1 Revision: 0005 Cal. Sheet No: CS-02 Outage: U1R9 SDCN: N/A Weld ID: N10..NV Instrument & Settings *$earch Unit '*
- Calibration Manufacturer: GEIT Manufacturer: RTD Cal. Block ID: BF-18 Model: USN-58L Model: . TRL2,ST Material: CS.(Clad)
Serial No.: 01040T Serial No: 07-305 Reflector: ID NOTCH Range: 16.0" Nam.Angle: ao* Reflector Depth: 6.125" ' Probe Delay: 10.9372 µS Meas. Angle: oo* UT Sweep Position: 7.2SD Velocity: 0.2300 ln/µS Frequency: 2,0MHz Galo: 75.0 dB Display Delay: O.OµS No. Elements: 2 Amplitude: 80%FSH' Energy: High Size: 2(24x42) Temperature: 70° Damping: 1k0 Shape: Rect. Therm. Serial No.: VH-13175 Frequency: 2MHz Configuration: D-SBS Couplant Type: Ultragel II Rectify: Full Wave Mode: Long. Couplant Batch No.: 111258 Dual: On Focus: FS-125mm Verification Block.ID: . Rompas- 657~ Reject: 0% Squint Angle: 5* Verification Reflector(e): 2" Rad. NIA PRFMode: . Auto High Contour: Flat Verification Sweep: 1.2 NIA Display Start: IP Orientation: Axial Verification Gain{dB): . 55.5 NIA Pulser Type: Spike ExltPe,int
- 1.1* Verification Am~lltude: 80% NIA Pulse Width: Fixed Skew~ngle: .NIA Cal Date Time' Voltage: NIA Cable Type: RG-1,74 Initial: 11/01/12 0940 Filter: See Rectify Cable Length: 12' Verify: 11101112 1143 Int. Connectors: 0 Verify: NIA NIA Final: 11101/12 1248 Notes: Zone 2 Calibrated In Metal Path a
Personnel Name Signature Level Qate Examiner: AREVA Reviewer: Jarit Busse Paul Anderson
---~~-
-~
*~~-~~
II Ill 11/01/12 11/01112 Page 3 at 9 Page 336 of 347
'~*
A Manual UT Calibration Data Sheet O( 0351 AREVA Custom,r: TVA Procedure: 54-ISl-850 Report No: 1-TVA-N10-NV Site: BFN I Unit: I 1 Revision: 007 Cal. Sheet No: CS-03 Outage: U1R9 SDCN: NIA Weld ID: N10-NV Instrument &.Settings
. Sean:h Unit* Calibration Manufacturer: GEIT Manufacturer: KBA - Cal. Block ID: BF-18 Model: USN-58LSW Mqdel: a92:.eoo Material: CS(Clad)
Serial No.: 020W35 Serial No: OOLVY4 Reflector: ID Notch Range: 12.0* Nom.Angle: 50° Reflector Depth: 6.125" Probe Deh1y: 10.4453 µS Meas. Angle: .50° UT Sweep Position: 7.9SD Velocity: 0.1270 in/µS Frequency: 2.25MHz Gain: 40.5 dB Display Delay: 0.0µS No. Elements: 1 Amplitud_e: 80% FSH - Energy: NIA Size: 0.50"-x 1.0" Temperature: 10* Damping: 5000 Shape: Red. Thenn. Serial No.: VH-13175 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 111258 Dual: Off Focus: NIA Verification Block ID: Rompas -'6571 Reject: 0% Squint Angle: NIA Verification Reflector{s): 2~Rad. 5" Rad. PRF Mode: Auto High Contour: Flat Verification Sweep: 1.7 4.2 Display start: IP . Orientation: Axial Verification Gain{dB): 17.0 17.0 Pulser Type: Square Exit Point: 0.10* Verification Amplitude: aora 20% Pulse Width: .220 ns Skew Angle: :t (13° to 40°) Cal Date Time Voltage: 450 Cable Type: RG-174 lnltlal: 11101/12 0927 Filter: N/A Cable Length: 12' Verify: 11101/12 1055 Int. Connectors: 0 Verify: NIA NIA Final: 11/01112 1140 i Notes: Min MP-8.2" Max MP-9.6" Calibrated In Metal Path -- Perso_nnel Nam~ Signature Leve/ Date Examiner: Nathan Bauman - ~~-"""
.~-.-,,
II 11/01/12 AREVA Reviewer: Paul Anderson #;~~ Ill 11/01/12 Page 4 of 9 Page 337 of 347
Report No.: 1-TVA-N10-NV A UT Examination Data Sheet Examination Data Sheet No.: EDS-01 AREVA RPV Nozzle to Vessel Welds Calibration Sheet No's.: CS-01 CS-02 Customer: TVA Procedu~ Component Information Site: BFN I Unit: 1 N-UT-78 Rev.0005 System: RPV Weld ID: j N10-NV Outage: U1R9 ( Configuration: Nz to Vessel Norn. Diameter: 3.0" PDI Generic procedure for the manual ultrasonic Material: CS (Clad) Nom. Thickness: 6.8" Procedure
Title:
examination of reactor pressure vessel welds PDI-UT-6 Scan Surface: OD Weld Width: 1-8 Examination .Information Start Date: 11/01/12 Start Time: 0934 C~mponent Temperature: 78° Couplant Type: IJ ltrag el II End Date: 11/01/12 End Time: 1248 Thennometer Serial No.: VH-13175 Couplant Batch No.: 111256 Procedure: NU-UT-78 Rev. 0005 / Circumferential Exam - Outer 85% + Radial Exam Beam Direction Cal-Sheet Scan Gain Scan Recordable Indication Examiner Angle/Mode Zone Radial Circ No. (dB) Limitation Indications Data SheetNo. Initials 60° I RL 1 X CS-01 75.5 Yes No NIA JMB 60° I RL 1 X CS-01 76.5 Yes No NIA JMB 60° / RL 2 X CS-02 84.0 Yes No NIA JMB 60° / Rl 2 X CS-02 86.0 Yes No NIA JMB Comments: 1) Exam limited due to nozzle configuration 360°.
~
Perso_nnel Name Signature Level Date Examiner: Jarit Busse ~/~ II 11101/12 Examiner: NIA - NIA NIA NIA
~~
- -c, AREVA Reviewer: Paul Anderson Ill Page 5 11101/12 of 9 -
Report No.: 1-TVA-N10-NV A UT Examination Data Sheet Examination Data Sheet No.: EDS-02 AR A RPV Nozzle to Vessel Welds Caffbration Sheet No's.: CS-03 Customer: TVA Procedure Component Information Site: BFN I *Unit: 1 54-IS1.S50, Rev 007 System: RPV Weld ID: l N 10-NV Outage: U1R9 Configuration: Nzto Vessel Nom. Diameter: 3.o* Manual Ultrasonic Examination of BWR Reactor Material: CS (Clad) Nom. Thickness: 6.8° Procedure
Title:
Vessel Nozzle Inner Radius Regions and Nozzle to Shell Welds (inner 15%) Scan Surface: OD Weld Width: 1.8"
&am/nation Information Start Date: 11/01/12 StartTime: 1055 Component Temperature: 78° Couptant Type: Ultragel II End Date: 11/01/12 End Time: 1110 Thermometer Serial No.: VH-13175 Couplant Batch No.: 111258 Procedure: 54-ISl-850-007 / Clrcumferentlal eum- Inner 15%
Scan Gain Scan Recordable Angle I Mode Skew Cal Sheet No. Indication Data Sheet No. Examiner Initials (dB} Limitation Indications 50° I Shear +/- 13° to 40° CS-03 53.0 Yes No NIA NMB Comments: 1, Exam limited due to nozzle configuration 360°. 0 0 0 (.; 'I C.11 w Personnel Name _ Signature Level Date Examiner: Nathan Bauman
~~ II 11/01/12 Examiner:
AREVA Reviewer: NIA Paul Anderson ~~
/7
--- Ill 11/01/12 Page 6 of 9
Report No.: 1-lVA-N 10-NV UT Coverage Data Sheet A Coverage Data Sheet No.: CWS-01 Customer lnfonnatlon Component Information Utility: lVA Plant: Browns Ferry Unit 1 Weld ID: N10-NV Configuration: Nozzle to Shell Radial Examination Coverage Radial Examination Coverage Weld Length= 18.64" Exam Area= 6.80"x 2.83" Total examination Volume:: 358 .71 ..a 3 Volume af Limitation = 6.16" 3 Volume Examined = 352.55 in Total Volume Examined I Total Volume = 98 .3% Total Examination Coverage: 352 .55 in31358.71 in3 = 98.3% Area of Limitation 0 0 0 Page 7 of 9 CJ1
~
- UT Coverage Data Sheet Report No.: 1-TVA-N10-NV REVA Coverage Data Sheet No.: CWS-02 Component lnformlltlon Utility: TVA Unit Weld ID: N10-NV Configuration: Nozzle to Shell Circumferential Examination Coverage Upper 85% Clrc. Exam Coverage Area of limitation 2
Total examination Area= 16.49" Area Covered = 7.75"2 Total Examination Coverage = 47% 60° RL Circ coverage Lower 15% Clrc. Exam Coverage TotaJ examination Area = 2_49*2 2 Total Examination Coverage =2.42" Total Examination Coverage = 97% 50° Shear Circ coverage 1"1_ of inner 15%t 1" Examination volume 0 0 0 Page 8 of 9 W c;, LJ1
e e e RPV Coverage Work Sheet Report Number: 1-TVA-N10-NV A E A Customer Information Component lnfonnatlon Utility: TVA Plant BFN IUntt: 1 ] Outage: U1 R9 Weld ID: N1 o-NV Work Sheet Number: CWS-03 eo*RL Radial Scan (N-uT-78-0005) 100% t volume 60"RL Circ Scan (N-UT-7S-0005) 85% t volume SO" t:(13" to 40*) Clrc Scan (~Sl-8~71 Inner 15% t volume (Modeled) Thickne.n (ts) Inches 6.80 Thickness (ts) Inches 6.80 Thickness (ts) Inches 6.80 Weld Width Inches 1.80 Weld Width Inches 1.80 Weld Width Inches 1.80 Code Case N-61~1 Code case ~13-1 Exam Area (ABC D E F G H) in' 18.90 Exam Volume (A B C D E F G H) in' 358.71 Exam Area (A B C D E F G H) in* 18.90 Inner 15% t area in' 2.49 Volume ScaMed in' 352.55 Upper 85% t Area in' 16..49 Area Scanned 2.42 Percentage of Area Scanned 98.30 Area Scanned 7.75 Percentage of Area Scanned 97.0 Percentage of Area Scanned 47.0 Coveraoe Radial Scan 1OO'Y, t Volume 98.30 Coverage Clrc Sean Uonar 85% t Volume 47.0 Coveraae Circ Scan Inner 15% t Volume 12.80 85% t (85"/,, X 47%) 39.95% 15% t (15% X 97%) = 14.55% Total Coverage Radial and Circ Scan : (98.3% + 39.95% + 14.55%) + 2 76.4% (Sff RadW and Circumferentlal CO\IWa(le shNa for more detail.) Radial scans were performed with a procedure qualified for the examination of vessel nozzle to shell weld& (N-UT-78-0005) . Thi& procedure has i:-n demonstrated for detection of flaws located throughout the entire weld thickness and base material when scanning in the perpendicular direction to the weld. Coverage obtained during radial 5C8ns was limited due to the nozzle and weld configuration. In the circumferential &ean direction the outer 85%-t is examined with the same veseel procedure as mentioned above (N-UT-78-0005) and has i:-n demonstrated for detection of flaws located in the upper 85%-t of the weld and base material when scanning in the parallel and tangential direction to the weld. Coverage was also limited due to no.zzle configuration. To achieve additional coverage in the circumferential scan direction, examinatione were also performed with a procedure (64-ISl-850-007) qualified for nozzle to shell weld inner 15% thickness region. This procedure has been demonstrated for detection of flaws in the inner 15%-t only when scanning In the parallel and tangential direction as d..,e by lhe modeling. The nozzle to shell weld inner 15%-t examination techniques were performed in accordanc:e with the &car)ning parameters identified in EPRI modeling report IR-200~31 . Scanning was performed to the maximum extent possible. The total coverage achielled for examination scans performed, is a conservative estimate derived from the physical limitation caused by the nou.le and weld configuration . EXM1iner: Jarit BUSH E x a m l ~ Bauman Level: II Date: 11/01 /1 2 Level: II Date: 11 /01 /12 Sign: ~ ~ Sign: Rwlewed , P a ~ Level: Ill Date: 11/01/12 Page 9 oft 0 Sigrr.~ .c-..,
VE-12-067, N10-IR qNL-18-080
Ultrasonic Examination 000357 Site/Unit: BFN / 1 Procedure: VENDOR UT Outage No.: U1RF09 Summary No.: 00134-ISI-BFN1 Procedure Rev.: 000 Report No.: VE-12-067 Workscope: ISi Work Order No.: 1-Sl-4.6.G Page: 1 of 1 Code: Sec XI 2001 Ed/2003 Add Cat/Item: B-D/83.100 Location: Reactor/Drywell Drawing No.: ISl-0443-C-1
Description:
NOZ IR System ID: 329 - Reactor Pressure Vessel Component ID: N10-IR Size/Length: ; , Thickness/Diameter: Limitations: 90% Coverage attained
------1.5/ 6.6 / 1.5 Comments:
Reference Vendor UT data sheets. Results: Accept 1,1_; Reject '__ Info Percent Of Coverage Obtained > 90%: 90% Reviewed Previous Data: yes Examiner Level Signature Date Reviewer Signature Date Level Signature Date Site Review Signature Date her Level Signature Date ANII Review Signature Date
v~-rJ-.- ~*r;,7 000358 A e AREVA BROWNS FERRY NUCLEAR U1R9 REACTOR VESSEL NOZZLE ULTRASONIC EXAMINATIONS
- FINAL REPORT -
SECTION 23 N10 NOZZLE INNER RADIUS REGION EXAMINATION DATA This section contains Reactor Vessel N10 Inner Radius Region UT examination data.
/
Page 343 of 347
OC035~S-ld,.-¢G7 Report No.: 1-1VA-N10-IR A Ultrasonic Examination Summary Sheet Component ID: N10-IR AREVA
Description:
RPV .Nozzle Inner Radius TVA Code 329 (N10) Customer: 8-0 System: Cateaorv: Site: BFN Unit: 1.1 Code Item: 83.100 Material: CS (Clad) I Work Outage: U1R9 Code Class: 1 112507910 Document: ISO / Drawlng(s): 12285BE:-11 / 151856 E EPRI Model No.: IR-2004-43 Procedure Number Proce~ure Revision SDCN Procedure TiUe Manual Ultrasonic Examination of BWR Reactor 54-ISl-850 007 NIA Vessel Nozzle Inner Radius Regions and Nozzle to Shell Welds (inner 15%} Calibration Exam*Data Indication Data Indication Coverage Coverage Exam Results Sheets Sheets Sheets Plot Sheets Worksheet Diagram CS.01 EDS-01 NIA NIA NIA NIA No Recordable Indications CS-02 Summary: Manual ultrasonic examinations were performed on the referenced nozzle inner radius region during U1 R9. In accordance with UT Procedure 54-ISl-850-007 and the referenced EPRI model the following examinations were performed. Standbv Liauld Control fN10) Nozzle Modeling Parameters Probe Probe. Skew Scan Surface 65° Shear +/-(1° tO f0°) Vessel 70° Shear +/-(2° to 23°) Vessel 90% coverage of the required examination volume was obtained. This examination satisfies the requirements of ASME Sec. XI 2001 Edition with 2003 Addenda for Category B-D, item number 83.100, figure number IWB 2500~7 exam volume, and was performed using ASME Sec XI, Appendix VIII q1,1alified personnel, procedures, and equipment in apcordance with the 2001 Edition of.Appendix VIII as amended by the Final Rule. Dose: 26 mr
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Personnel NB1'f8 Signature Lever Date Prepared By: Nathan Bauman ~~ II 11/01/12 AREVA Review: Paul Anderson
~~ Ill 11/01/12 Customer: Damon Priestley ~~ _;:__ Ill 1/o--/12 ANH: S4""',e-( Ft c1".! , '\J,:~
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Page 1 of 4 Page 344 of 347
VE-- 1'J.- -tp b 7 000360 A Manual UT Calibration Data Sheet AREVA Customer: TVA Procedure: 54-ISl-850 Report No: 1-TVA-N10-IR Site: BFN I Unit: j 1 Revision: 007 Cal. Sheet No: CS-01 Outage: U1R9 SDCN: N/A Weld ID: N10-IR Instrument. & Settings search Unit . Calibration .Manufacturer: GEIT *Manufacturer: KBA Cal. Block ID: BF-18 M(.ldel: USN-58LSW Model: 89U300 Material: CS (Clad) Serial No.: 020W35 Serial No: OOX1XB Reflector: ID Notch Range: 19.0" Nom.Angle: 650 Reflector Depth: 6.125" Probe Delay: 13.0222 µS Meas. Angle: 65" UT*Sweep Position: 7.6
- Velocity: 0.1270 in/µS Frequency: 2.25MHz Gain: 53.5d8 Display Delay: 0.0µS No. Elements: 1 Amplitude: 80%FSH Energy: NIA Size: 0.50" X 1.0" Temperature: 10*
Damping: 5000 Shape: Reel. Thenn. Serial No.: VH-13175 Frequency: 2.25MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch No.: 111258 Dual: Off Focus: NIA Verification Block ID: Rompas - 6571 Reject: 0% Squint Angle: NIA Verification Reflector(s): 2* Rad. 5" Rad. PRFMode: Auto High Contour: Flat Verification SWeep: 1.1 2.6
,Display Start: IP Orientation: Axial Verification 8aln(dB): 21.5 2.1.5 .Pulser Type: Square Exit Point: 0.10* Verification Amplitude: 80,% 30%
Pulse Width: 220ns Skew Angle: +/- (1° to 10°) Cal Date Time Voltage: 450 Cable Type: RG-174 Initial: 11/01112 0925 Filter: NIA Cable Length: 12' ~ Verify: 11101/12 - 1040 Int Connectors: 0 Verify: NIA NIA Flnal: 11101/12* 1136' Notes: Min MP - 14.145* Max MP-16:07"
- Personnel ,Name Signature Level bate Examiner: Nathan Bauman ~~ -df!.
II 11101112
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AREVA Reviewer:
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Paul Anderson
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-;? Ill 11101/12 Page 2 of 4
VE:.--i?---Ob7 A Manual UT Calibration Data Sheet 0003 6t AREVA Customer: TVA Procedure: 54-ISl-850 Report No: 1-TVA-N10-IR Site: BFN I Unit: I 1 Revision: 007 Cal. Sheet No: CS-02 Outage: U1R9 SDCN: NIA Weld ID:* N10..fR Instrument & Settings s,arch Unit Calibration Manufacturer: GEIT Manufacturer: KBA Cal, Block ID: BF-18 Model: USN-58LSW Model: 892-600 Material: CS (Clad) Serial No.: 020W35 Serial No: 01BV5J Reflector: %tSDH Range: 19.0" Nom.Angle: 70° Reflector Depth: 4.375" Probe Delay: 16.4444 µS Meas. Angle: 70° UT Sweep Position: 6.6 Velocity: 0.1270 in/µS Frequency: 2.25MHz Gain: 64.0dB Dlsplay*Delay: O.OµS No. Elements: 1 Amplitude: 80%FSH Energy: N/A Size: 0.50~ X 1.0" Temperature: 10* Damping: 500 0 Shape: Rect. Thenn. Serial No.: VH-13175 Frequency: 2.25 MHz Configuration: Single Couplant Type: Ultragel II Rectify: Full Wave Mode: Shear Couplant Batch 'No.: 11125B Dual: Off FOGUS: NIA Verification Block ID: Rompas - 6571 Reject: 0% Squint Angle: NIA Verification Reflector(s): 2* Rad. 5" Rad. PRF Mode: Auto High Contour: Flat Verification Sweep: 1.1 2.6 Display Start: IP Orientation: Axial Verification Galn(dB): 24.0 24,0 Pulser Type: Square Exit Point: 0.80" Verification Amplitude: 80% 35% Pulse Width: 220ns Skew Angle: +/- (2° to 23°) Cal Date Time Voltage: 450 Cable Type: RG-174 Initial: 11/01/12 0923 FIiter: NIA Cable Length: 12' Verify: 11101112 1015 Int. Connectors: 0 Verify: N/A NIA Final: 11101/12 1133 Notes: Min MP-2.3" Max MP-16.07" Personnel Name Signature LeVf;,I Date ' I
~~
Examiner: Nathan Bauman ~~ II
- 11/01/12 AREVA Reviewer: Paul Anderson ~./-4~ Ill '
11101/12
- Page 346 of 347 Page 3 of 4
Report No.: 1-TVA-N10-IR A UT Examination Data Sheet Examination Data Sheet No.: EDS-01 AREVA RPV Nozzle to Vessel Welds Calibration Sheet No's.: CS-01 CS--02 Customer: TVA Procedure Component Information Site:* BFN I Unit: 1 54-JSl-850, Rev 007 System: RPV Weld ID: I N10-IR Outage: U1R9 Configuration: Nz Inner Radius Nom. Diameter: 3.0" Manual Ultrasonic Examination of BWR Reactor Material: CS (Clad) Nom. Thickn~: 6.8" Procedure
Title:
Vessel Nozzle Inner Radius Regions and Nozzle to Shell Welds (Inner 15%) Scan Surface: OD Weld Width: 1.8" Examination Information Start Date: 11/01/12 Start Time: 1015 Component Temperature: 78° Couplant Type: Uttragel II End Date: 11/01/12 End Time: 1053 Thermoineter Serial No.: VH-13175 Couplant Batch No.: 111258 Procedure: 54-ISl-850-007 / Circumferential exam - Inner Radius Scan Gain Scan Recordable Angie/ Mode Skew Cal Sheet No. Indication Data Sheet No. Examiner Initials (dB) Limitation Indications 65° I Shear +/- 1 to 10 CS-01 68.0 No No N/A NMB 70° I Shear +/- 2 to 23 CS-02 69.0 No No NIA NMB Comments: None Personnel Name Signature Level Date Examiner: Nathan Bauman ~,c_ II 11/01/12 Examine.r: N/A NIA NIA NIA AREVA Reviewer: Paul Anderson ~~ 111 11101112 Page 4 of 4
VT-10-004, N2D-IR, N2E-IR, N2G-IR, N5A-IR, N5B-IR, N8A-IR CNL-18-080
VT-10--00~ A 00013411m AREVA
.RPV Interior (ASME Sect. XI)
- Browns Ferry Nuclear Plant Unlt-1 2010 In-Vessel Visual Inspection
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,§ lIll Cl Comments/Remarks Annulus Floor between Jet Pumps Examined lhe Annulus Floor looking at Roderick Brown JP-11 and JP-10 0' VT-3 No NIA Ill NRI general over all condition and for foreign (RMB) material. (ASME XI) [P2]
Chal1ea McAbee 2010-11-05 VT-3 83 Vid 0341.avi (CTM) II NRI 08:21:00 Coverage 100% Customer Review Examined the Annulus Floor looking at JP-9 and JP-8 Roderick Brown 45' VT-3 No N/A Ill NRI general over an condition and for foreign (RMB) material. (ASME XI) [P2J Charles McAbee 201!]-11-05 VT-3 63 Vid 0342.avi (CTM) II NRI 08:39:30 Coverage 100% Customer Review Examined the Annulus Floor looking at Roderick Brown JP-7 and JP-6 75* VT-3 No NIA Ill NRI general over all condition and for foreign (RMB) material: (ASME XI) [P2] Charles McAbee 2010-11-05 VT-3 63 Vid 0343.avl (CTM) II NRI 08:51:09 Coverage 100% Customer Review Examined Iha Annulus Floor looking at JP-5 and JP-4 105" VT-3 No NIA Roderick Brown Ill NRI general over all condition and for foreign 0 (RMB) 0 material. (ASME XI) [P2J VT-3 63 Vid 0345.avi Charles McAbee (CTM) II NRI 2010 11 06 Limited ~rage due to Sensing Lines OB:00* 2B blocking VISW. .
- Coverage BO%
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(,)"\ Customer Review Examined the Annulus Floor looking at Roderick Brown JP-4 and JP-3 120' VT-3 No NIA Ill NRI general over all condition and for foll!ign (RMB) matel1al. (ASME XI) [P2] _ _ Restricted_ aCCIIIIII due to component Charles McAbee 2010 11 05 VT-3 65 Vid 0365.avi (CTM) II NRI . . configuration. 15*27*30 Coverage 90% Exam Results Key: N/A=Nol Applicable, NRl,,No-Relevant Indication, Rl,,Relavant Indication Page 1 of 10
Browns Fef- U1CB Vlsual Inspection of Vessel Interior
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Rodenc:k Brown general over all condition end for foreign JP-3 and JP-2 135° VT-3 No NIA Ill NRI (RMB) material. (ASME XI) Per #279240 (Item removed 11-7-2010} [P2) Black colored wire like Foreign Malarial Charles Mc:Abse . laying between the Vessel and the Adapter 2010-11-05 VT-3 83 Vid Q346.avl (CTM) II NRI 09:08:53 Weld AD-2 on Jet Pump #2. Per #279240 (Item removed 11-7-2010) Coverage 90% Customer Review Examined the Annulus Floor looking et Roderick Brown JP-1 and JP-2 150" VT-3 No N/A Ill NRI general over all condition end for foreign {RMB) malarial. (ASME XI) (P2) Reslricled access due lo component Challes McAbea 2010-11-05
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- VT-3 85 Vid 0367.avi (CTMJ II NRI 15:44:30 oonfigurelion..
I Coverage 90% Cuetomer Review Roderick Brown JP-1 and JP-20 180° VT-3 No N/A (RMB) Ill Daniel Mostashari VT-3 83 Vid 0347.avi (DAM) II Customer Review Examined the Annulus Floor looking at Roderick Brown general over all condition and for foreign JP-19 and JP-18 225" VT-3 No NIA (RMB) Ill NRI material. (ASME XI) Ref. PER #277814. saew was removed 11-1-201 o. (P2J
' Daniel Mostashari _ _
2010 11 03 Found a small screw between Jet Pumps VT-3 48 Vid 0242.avi (DAMI II NRI t 1'2B*05 18 and 19 on Ille Shroud aide. Ref. PER
* * * #277814. Screwwas ramoved 11-7-2010 Cu11tomer Review Exam Results Key. N/A=Nol Applicable, NRl=No-Ralavent Indication, Rl=Relevenl Indication Paga 2 of 10
Pi. AREVA
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E i5 t.l u a ~ Q Examined Iha Annulus Floor looking al Roderick Brown JP-18 and JP-17 240" VT-3 No NIA (RMB) Ill NRI general DY8I' all condition end for foreign material. (ASME XI VT-3) (P2J Restricted access due to component Charles McAbee 2010-11-05 VT-3 65 Vid 0359.avi (CTM) II NRI 13:17:54 configuration. Coverage 90% Customer Review Examined Iha Annulus Floor looking al Roderick Brown JP-17 and JP-16 255° VT-3 No N/A Ill NRI general over all condition end for foreign (RMB) materlal. (ASME XI) [P2] Danial Mostashari 2010-11-05 VT-3 63 Vid 0349.avi (DAM) II NRI 10:54:38 Coverage 100% Customer Review Examined the Annulus FIDOr looking at Roderick Brown JP-15 and JP-14 285° VT-3 No NIA Ill NRI general over all condition end for foreign (RMB) materiel (ASME XI) [P2] Limited coverage due to Sensing Lines Charles McAbee 2010-11-05 VT-3 83 Vid 0338.avi (CTM) II NRl 07:45:19 blocking view. Coverage 90% Customer Review Examined the Annulus Floor looking et Roderick Brown general OVlll' ell condition end for foreign JP-13 and JP-12 315° VT-3 No NIA (RMB) Ill NRI materiel. (ASME XI) (P2] Charles McAbee 2010-11-05 VT-3 63 Vid 0340.avi (CTM) II NRI 08:07:38 Coverage 100% Cuatomer Review Vessel Interior - Upper Examined FW Spgr A@ 30 degrees for FW Sparger@ 30 NIA VT-3 No Jacob Briggs (JLB) Ill NRI Seel XI B-N-1 2010-11-05 VT-3 88 Vid 0389.avi Chris Carter (CAC) II NRt 21 :50:38 Coverage 100% Cuatomar Review Exam Results Key: N/A=Not Applicable, NRl=No-Relevant Indication, Rl=Relevant Indication Paga 3 of 10
AREVA A. Browns Fe. . . U1C8 Visual Inspection of Vessel Interior I "'
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E 0 i s .... II> a Examined FW Spgr B @ 90 degrees for FW Sparger@ 80 NIA VT-3 No Jacob Briggs (JLB) Ill NRI Sect XI B-N-1 Bobby Whitehill 2010-11-05 VT-3 68 Vid 0394.av! (BW) II NRI 22:45:32 Coveraga 100% Customer Review FW Sparger@ 150 NIA VT-3 No Jacob Briggs (JLB) Ill Bobby Whitehill VT-3 68 Vid 0400.avi {BW) II Customer Review FW Sparger@ 210 N/A VT-3 No Jacob Briggs (JLB} Ill Bobby Whitehill VT-3 68 Vid 0399.avi (BW) II Customer Review FW Sparger@ 270 NIA VT-3 No Jacob Briggs (JLB) Ill Bobby Whltehnl VT-3 B8 Vid 0392.avl (BW) II 0 0 0 w ()}. FW Sparger@ 330 NIA VT-3 No Jacob Briggs (JLB) Ill Bobby Whitahill VT-3 68 Vid 0391.avi (BW) II . N'l1A 40 VT-3 No Jacob Briggs (JLB) Ill NRI Examine nozzle N 11A@ 40 degrees for SactXl B-N-1. 1~ VT-3 68 Vid 0395.avi Bobby WhitehlM (BW) II NRI 2010-11--05 23:06:53 Covaraga 100%
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i Exam Results Key: N/A=Not Applicable, NRl=No-Relevant Indication, Rl.,Relavent lndicalion Page4 of 10
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Gt IJ Customer Review N11B 220 VT-3 No Jacob Briggs (JLB) Ill Bobby Whitehill VT-3 68 Vid 0398.avi * (BW} II N12A 40 VT-3 No Jacob Briggs (JLB) Ill Bobby Whitehlll VT-3 88 Vid 0396.avi (BW) II Customer Review N12B 220 VT-3 No Jacob Briggs (JLB) Ill Bobby Whitehill VT-3 68 Vid 0397 .avi (BW) II Customer Review 0 0 Vessel Nozzle Penetrations 0 Examined the no:ale inner and outer w N3A 72° VT-3 No NIA Jacob Briggs (JLB) Ill NRI surfaces looking at general over all condition. (ASME XI) [P1] c.o Bobby Whitehill 2010-10-25 VT-3 13 Vid 0014.avl (BW) II NRI 23:38:46 Coverage 100% Cu1tomer Review Examined the nozzle Inner and outer N3B 1oa* VT-3 No NIA Jacob Briggs {JLB) Ill NRI sulfaces looking at general over Bil condition. (ASME XI) (P1l Bobby Whitehill 2010-10-26 VT-3 13 Vid 0016.avi (BW) II NRI 00:12:46 Coverage 100% Exam Results Key: N/A=Nol Applicable, NRl=No-Relevant Indication, Rl=Relevant Indication Pages of 10
AREVA A. GI Browns Fe. - U1CB Visual Inspection of Vessel Interior GI
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Im It Ia Comments/Remarks Customer Review Examined the nozzle Inner end outer N3C 252° VT-3 No NIA Jacob Briggs (JLB) Ill NRI surfaces looking at general over all condition. (ASME XI) [P1] Shannon McAbee 2010-10-26 VT-3 13 Vid 0016,!!Vi (SCM) II NRI 01:11:14 Coverage 1DO% Customer Review VTS_D2_1.VOB Examined the nozzle Inner and outer o* VT-3 VTS_D3_1.V0B Roderick Brown surfaces looking al r,ensral over all N1A-IR No NIA II NRI MVT-1 VTS_D4_1.V0B (RMB) condition VT-3 and examined the nozzle VTS_DS_ 1.VOB inner radius, MVT-1 (ASME XI) (P1) Recorded on DVD Disc Jared Jared Bryan Dan 2010-11-05 Bryan-VT-3 Dan MVT-1 81 II NRI Mostashari 14:37:00 Moalaahrai- MVT-1 Coverage 100% Customer Review Rodaric:k Brown N2D-IR 120* MVT-1 No N/A Ill (RMB) Charles Mr.Abee MVT-1 es Vid 0363.avi {CTM) II Customer Review Roderick Brown N2E-IR 150° MVT-1 No NIA Ill (RMB) Daniel Mostaahari MVT-1 es Vid 0368.avi (DAM)- II Customer Review N2G-IR 240° MVT-1 No NIA Roderick Bruwn (RMB) Ill NRI Examined the nozzle Inner radius [P1] This file examines the nozzle from Iha 270
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C, MVT-1 85 Vid 0352.avi Daniel MDBl8Bhari (DAM) II NRI 2010-11-05 degree side. Restricted IICC888 due to 11:37:21 component configuration. Covarage30% g
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Exam Results Key: NIA=Not Applicable, NRl=No-Relevenl Indication, Rl=Relevant Indication Page& of 10
AREVA Ae Browns Fe'- U1C8 Visual Inspection of Vessel Interior 1 ! G> 0, r Iii
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in i3 This file examines the nonla from Iha 21 O Daniel Mostashar1 2010-11-05 degree side. Restricted access due to MVT-1 es Vid 0357 .avi (DAM) II NRI 12:49: 16 component configuration. Coverage 30% Customer Ravi-Examined the nozzle Inner and cuter VT-3 sulfaces !ooklng at general over all N3D-IR 288° No NIA Jaocb Briggs (JLB) Ill NRI MVT-1 oondltton and examined the nozzle inner radius (ASME XI) (P1) VT-3 Shannon McAbee 2010-10-26 MVT-1 13 Vid 0017 .avi (SCM) II NRI 01:42:49 Coverage 100% Roderick Brown N8A-IR 105" MVT-1 No NIA Ill (RMB) Char!esMcAbea MVT-1 85 Vid 0361.avi (CTMJ II Examined lhe nozzle inner and outer N4A@30 30 VT-3 No Jacob Briggs (JLB} Ill NRI sulfaces looking at general over ell
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ccnditton. (ASME XI) 0- _ llmHed coverage due to prmclmity of FW Bobby Whitehill 201 11 05 VT-3 63 Vld 0328.avi (BW) II NRI 05:07:05 8 BO% Cuatomer Review Examined Iha nozzle inner and outer N4B@90 90 VT-3 No Jacob Briggs (JLB) Ill NRI surfaces looking at geneml over ell condition. (ASME XI) _1 _ Limited coverage due to proximity of FW Bobby Whitehill 2010 1 05 VT-3 63 Vld
- 0330.avi II NRI (BW) 05:21:56 =80%
N4C@150 No Jaccb Briggs (JLB) Ill Exam Results Key: N/A=Nct Applicable, NRl=No-Relevant Indication, Rl=Relevant Indication Paga7 of 10
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Comments/Remarks Limited coverage due lo proximity of FW Bobby Whitehill 2010-11-05 VT-3 83 Vid 0331.avi (BW) II NRI 05:32:45 Sparger. Coverage 80% Customer Review Examined the nozzle inner and outer N40@210 210 VT-3 No Jacob Briggs (JLB) Ill NRI 11Urfaces looking at general over all conditioo. (ASME XI) Limlled coverage due to proximity of FW Bobby Whitehill 2010-11-05 VT-3 83 Vid 0334.avi {BW) II NRI 06:09:48 Sparger. Coverage 80% Cu11tomer Review Examined lhe nozzle Inner end outer N4E@270 270 VT-3 No Jacob Briggs (JLB) Ill NRI surfaces looking at general over all condition. (ASME XI) Llmiled coverage due lo proximity of FW Bobby Whllehlll 2010-11-05 VT-3 63 Vid 0335.avi (BW) II NRI-06:19:34 Sparger. Coverage BO% Customer Review Examined the nozzle Inner and outer N4F@330 330 VT-3 No Jacob Briggs (JLB) Ill NRI surfaces looking at general over ell condition. (ASME XI) [P2] Limiled coverage due lo proximity of FW Bobby Whitehill 2010-11-05 VT-3 63 Vid 0336.avi (BW) II NRI 06:46:40 Sparger. Coverage 80% Customer Review Examined the nozzle Inner Radius (MVT-VT-3 N5A&IR@120 120 No Jacob Briggs (JLB) Ill NRI 1) and nozzle surfaces tyT-3) looklng for MVT-1 general over all condition. (ASME XI) _ _ Limited coverage due to proximity of Daniel Moateshari 2010 11 05 VT-3 65 Vid 0377 .avi (DAM) II NRI 18
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38 header piping and thermal alaeve. Coverage 50% Customer Review Examined Iha nozzle Inner Radius (MVT-VT-3 Roderick Brown N5B&IR@240 240 MVT-1 No Ill NRI 1) and nozzle surfaces tyT-3) looking for (RMB) general over all condition. (ASME XI) Exam Results Key: N/A"'Not Applicable, NRl,,No-Relevant Indication, Rl,,Relevant Indication Paga& of 10
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Comments/Remarks Restricted access due to component configuration. Examiner misidentified the Daniel Moslaahari 2010-11-05 Nozzle as NSA but did stale that he was at VT-3 65 Vid 0375.avl (DAM) II NRI 17:54:51 !he correct azimuth of 240 which is correct for N5B. Covera1J8 60% Cu11tomer Review Examined the nozzle inner and outer N9 140 VT-3 No Jacob Briggs (JLB) Ill NRI BUrfaces looking al g-al over all condition. (ASME XI) Bobby Whitehill 2010-11-05 VT-3 63 Vid 0333.avl (BW) II NRI 05:51:28 Coverage 100% Customer Review Exam Results Key: N/A=Not Applicable, NRl=No-Relevant Indication, Rl=Relevant Indication Page 9 of 10
AREVA Ill Browns *ry- U1CB Visual Inspection of Vessel Interior Co,nponent1Descrlp6on 5::, ~ I'- 'II: g,.., 'ti I
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not C!l u ~ s 0 Comments/Remarks II.I Examined Bye BW ~ ~ - - - -/"w 44, !.J,{,i/.J,1/ Level: II Date: //- 9'-,;LtJ/0 Examined By: SCM _ ~ Level: II Date: II 00/u Examined By: CTM
,4,,,,- ~,;,,------ Level: II Date: I/... Id- Zato Examined By: CAC ~ -.. d. ~ Level: II Date: 11-/2-.,Ze,/c,:
Examined By: DAM -::t;;;[IYJ_,._.r-- Level: II Date: II ,-o, o Level Ill Review, R M B ~ ~ Date: //- V- ;z.on, Level Ill Review: JLB _ ' _ _:::::- Date: //
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F flfJ-:f..;&- / r---R ~ I(/11.,/,t.) Exam Results Key: N/A=Not Applicable, NRl=No-Relevant Indication, Rl=Retavant Indication Page 10 of 10
Enclosure 4 TENNESSEE VALLEY AUTHORITY Browns Ferry Nuclear Plant, Unit 1 Request for Relief 1-ISl-29 Attachment A lnservice Inspection Drawings 1-ISl-0362-C-08 1-ISl-0362-C-09 1-CHM-1088-C-1 1-CHM-1081-C-1 1-CHM-1081-C-2 1-CHM-1098-C-1 CNL-18-080
1-ISl-0362-C-08 CNL-18-080
REFERENCE DRAWINGS 471'1452 SERIES SEE DETAIL A 471'1335-6 NOTE: ISI-0362-C SH. B & 9 SUPcRSEOE CHH-2676-C SH. 4 MATERIAL SPECIFICATIONS 24" x 1.531" NOH. WALL(SCH. 100), CS 24" x .500" NOH. WALL (XS), CS 18" X ,500" NOH, WALL(XSJ. C.S 6" x .2so* NOH. WALL(SCH. 40). cs ADMIN VALVE FCV-74-53, SS CASTING, A351 CFBM ASHE CC-2 (EQUIVALENT) TRHR-1-14 TORUS FCV-74-59 DETAIL A TRHR-1-167A \ 6" X 4" RED. E l l " ' \ 174-622 pt><] V DETAIL 8 24" FLANGE BROWNS FERRY NUCLEAR PLANT UNIT 1 RESIDUAL HEAT REMOVAL SHUTDOWN SUPPLY WELD TIDNS sr.BHITTED SCALE: rl ALL A/0 HISTORY RESEARCHED AT ROOD
1-ISl-0362-C-09 CNL-18-080
REFERENCE DRAWINGS 47/tf452 SERIES 47/tf335-6 NOTE: !SI-0362-C SH. 8 & 9 SUPERSEDE CHH-2676-C SH. 4 MATERIAL SPECIFICATIONS 24" x 1.531" NOH. /tfALL (SCH. 100), CS 24" x .500" NOH. /tfALL {XS), CS 18" x . 365" NOH. WALL {XS), CS VAL VE FCV-74-67 SS CAST ING, A351 CFBM ADMIN ASME CC-2 (EQUIVALENT) 18" X 12" TRHIH-080~ TIHH-079~ TRHR- I -152A (6" WELDOLET) ~
>TO TORUS TRHR-1-152 ~ J>-------FCV-74-12
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TRHR-1-01~1o-"\_:;i_~\l:l'i- - - . \_
<l'-- TRHR-1-15 l \ : ~ 6 " X 4" RED.
TRHR-1-164 TRHR-1-163
,,,,-TRHR-1-038 "' -~ .,,.~
, FLO/If ELEHENT-........ ~ TRHR-1-162 TRHH-037~ ~"-/ii-------~'T<=RHR:-:1-~0~3~6i'""'~~-...;l~B~~=:::::::.:.._ _ _-.Jl.~*~ ' -'-rRHR-J-OJB 32 TRHR-1-161
'- '-rRHR-1-032;RHR-l-0
/FLO/If ELEHENT "-TRHR-1-033
<lfb \_ ' - rRHR-1-034 TRl*l-1-03s,/ ~4* TRHR-1-035
\_ '-rRHR-1-040 I
TRHR-1-039A /TRHR-1-041 TRHR-1-041A_/ TRHR-1-042----"t:- TRHR-1-044 TRHR-1-043-t r
/
TRHR-J-OBB TRHR-1-066~RHR-J-066A, \ HCV-74-150 ~
"> ---~ Li
~4l TRHR-1-067_/ TRHR-1-065:\ ,\
TRHR-1-065\
~)~
0'- l~'
\ - TRHR-1-047 TRHR-1-045 ' - TRHR-1-046 BROHNS FERRY NUCLEAR PLANT UNIT 1 RESIDUAL HEAT REMOVAL SHUTDOWN SUPPLY WELD LOCA TIO ALL A/D HISTORY RESEARCHED AT RDDD
1-CH M-1088-C-1 CNL-18-080
- -------~-- *----*-**-- - -----*--------------------------- - - - - - - - - - - - - - - - - - - - -----
REFERENCE DRAWINGS: 1-47£452-409 1-47£452-408 DCN 51151 MATERIAL SPECIFICATION:
*24" BENT PIP£ SA-403-WPJ16NG 24" FITTING SA-403 WPJ16NG 24" PIP£ SA-376 TPJ16NG 20" PIP£ SA-376 TPJ16 ADMIN 20" FITTING SA-403 WPJ16NG FLUED HD IS SS FORGING A182 FJ04 VALVES WITH THE EXCEPTION OF FCV-74-47 ARE SS CASTINGS AJ51 CFBM.
ASME CC-I (EQUIVALENT) SHOP WELD DET A -f /---- FJELD WELD NOTE 1: THE WELD CROWN FOR RHR-1-013-001 IS EXTENDED -3/4" ON THE CARBON STEEL SIDE OF THE WELD JOINT TO ADDRESS MINIMUM WALL ISSUED. 003 ADM!N M. L . POOLE ~ Cilm el OP /1/g/,&r 7*21*/Z REVISED PER RIMS MEMO R14 120119 105 (REF: BFPER 443133) REV CHANGE REF PREPARER CHECKER APPROVED DATE TENNESSEE: VALLEY AUTHORITY SYSTEM NO BROWNS FERRY NUCLEAR PLANT 074 UNIT 1 RESIDUAL HEAT REMOVAL SYSTEM WELD LOCATIONS DRAWN: TWT OAT£: SCALE: NTS CA.DAM ISICMP 1-=CC::H~:.:C:.:;KE::.D.:..'- - - l APPROVfD: SHEET O 1 OF O 1 REV SUBMITTED: 1-CHM-1088-C 003 ALL A/D HI STORY RESEARCHED AT ROOD 'CAD MAINTAINED DRAIINGl CCD
1-CHM-1081-C-1 CNL-18-080
REFERENCE DRAWINGS: 1-47£408-5 LC) OCN 51045 0 A - LOOP RWR-1-WOOl-070 N2F 2JQ*
~H I /RWR-1-001-052 0
MATERIAL SPECIFICATIONS, 2" PIPE SA-376 TP316NG 2" FITTING-SA-182 F316NG N 4:: FITTING-SA-182 F316L (CAP & FLANGE) 4 WELOOLET-SA403 WP 316NG 12" PIPE SA376 TP316NG 22" PIP£ SA403 WP 316NG 28" PIPE SA376 TP316NG 28" FITTING-SA403 WP 316NG
,1-0 PUMP CASING 55 CASTING A351 CF8M r;,'o-~
\'o Ii_........
oO 0~ ASME CC-I (EQUIVALENT)
;\I ,._\'
,\ ov
~
ii \' i i~i' -1'q,,?, 7 t,*~ RWR-1-001-051
----f--- SHOP WELD
~ ~
~'o,,.s> j --{ j-- FIELD WELD
/ RWR-1-001-043 ~ ~- "' ,"'// r=~~=;==============::::::,,.J NOTE:
l . ' RWR-1-001-47"-...1'°--RWR-1-001-47A RWR-1-001-050 RECIRC NOZZLES (INNER RADIUS) NIA-IR N2F-IR
~ , -1T---RWR-~;?01-041 ~ RWR~ 1-001-5048A N2G-IR N2H-IR N2J-IR RWR-1-001-042/~ N2K-IR RWR-1-001-5040A..,/ RWR-1-001-040_./'
R14 090821 101 . ,,,_,~;01 4A RWR-1-001-030 __,,,,/ RWR-1-001-014 RWR-1-001-015 68-5001~
~
~
~
~
""'..l-""
7
~
RWR-1-001-18l~7 ~:( , RWR-1-001-004~ 4" DECONTAMINA TJON LINE RWR-1-00l-19li "" RWR-1-001-012 68-5067
~/~ FCV68-01
\ l'l ~)
- - - - RWR-1-001-027
---(><J m-,-oo,-,i \
b<J ~ RWR-1-001-16i FCV68-01-BC _/ RWR-1-001-002 / ""- "-RWR-1-001-025 DETAIL "A" RWR-1-001-5012A__,,..,. . FCV68-03 FCV68-03-BC
\ RWR-1-001-024 SW-TPR-1-6 (SEE DETAIL "A" REV CHANGE REF PREPARER CHECKER APPROVED DATE TENNESSEE VALLEY AUTHORITY XR-N-N BROWNS FERRY NUCLEAR PLANT K = KELLOGG SHOP WELD _JI I I WELD NO.
SYSTEM NO. 068 RECIRCULATION SYSTEM UNIT 1 G = GE FIELD WELD ~ WELD LOCATIONS SYSTEM UNIT NO.
,-;sueL(M~ITccTeeED'--fiA~PPRofv~EDc.._+s~c~AL4 E-IJN![!TS\,,--,;-;c;;;;:;:;:;;;;:::J DRAWN:
OAT£: - CHECKED: 11- - - - - - -
----L.PATL* 7 DJJ.f...:*____ SHffT 1 OF 2 SHfET S DATE:------ ,°:~:;i_N~Os 1-c ~r;-
ALL A/D HISTORY RESEARCHED AT RDOO !cAo MAINTAINED DRAWING! CCD
1-CHM-1081-C-2 CNL-18-080
REFERENCE DRAWINGS: L{) 1-47[403-6 0 DCN 51045 RWR-1-002-061\ r RWR-1-W002-0J1 NIB 180" B - LOOP N2A rr RWR-1-W002-026 Jo* ~f--lr---~~ RWR-1-002-036 m 0 N r MATER I AL SPECIF !CATIONS: 2" PIPE SAJ76 TPJ16NG 2" FITTING, SA/82 FJ16NG RWR-1-002-058 '\[--------"~°"'-- * ~i£-
\,:FJ 4" FITTING SA182 FJ16L (CAP & FLANGE) 4" WELDOLET-SA-403 WPJ16NG 12" PIPE-SAJ76 TPJ16NG 22" PIPE SA-403 WP J16NG RWR-1-W002-0JO----... / 28" PIPE SA-376 TPJ16NG RWR-1-002-040- 0"-../ $ 28'" FITTING-SA40J WPJ16NG VALVES SS CASTINGS AJ51 CF8 oz-oz9-LJ PUMP CASING SS CASTING AJ51 CF8M 1-'110 039_.:r f<'IIR' ,002.- ASME CC-I (EQUIVALENT)
R'IIR' 1
" -f- SHOP WELD r";;
~,: RWR-1-002-035- ,,--_~:::::::::=':::::::::::::::::====::::=:::==::::=====::::::::::~
---{ /-- FJ[LD WELD
~-
~
NOTE:
)
t:::_:'~"
~RWR-1-002-041 RECIRC NOZZLES (INNER RADIUS)
NIB-IR RWR-1-002-0JJ / N2A-IR m-,-00,-,,,~ "--...__ RWR-1-002-034 N2B- IR N2C-IR
'l~ ......___ RWR-1-002-SOJ4A N2D-l R N2E-IR
,,,_,_a,;,_,,,,,,~
RWR-1-002-S042A/ RWR-1-002-044 R14 090821 101 RWR-1-002-017 ~ RWR-1-002-05 6""' RBC-1-2 4" DECONTAMINATION LINE RWR-1-002-050
-----RWR-1-002-015
~
- ,ca
- /
~- I DETAIL "A,,
SW-TPR-1-17 J 002 AOMJN K l(JNC £?C4Jn OP HI,/, er 7-.30*tZ REVISED PER RIMS MEMO R14 120119 105 (REF= BFPER HJ1JJ) ANO Rl4 090821 101 (SEE DETAIL "A") REV CHANGE REf PREPARER CHECKER APPROVED DATE TENNESSEE VALLEY AUTHOR I TY RWR-1-002-S048A SYST£M NO. 068 BROWNS FERRY NUCLEAR PLANT UNIT I RECIRCULATION SYSTEM WELD LOCA TJONS ALL A/D HISTORY RESEARCHED AT ROOO CCD
1-CHM-1098-C-1 CNL-18-080
REFERENCE DRAWINGS RWCU-1-001 (TVA WELD MAP) DCN 51046 1-47E406-7,-8 1-47BM406-60 MATERIAL SPECIFICATIONS FITTINGS 6" SA40J WPJl6NG SCH 80 PIPING 6" SAJ76 TPJ16NG SCH 80 BENT PIPING 6" SA40J WPJ16NG SCH 80 VAL VE 6" SA-351 CF8M ASM£ CC- I (£CJUIVAL£NT)
.,....-*RWCU-1-001-016
------f--- SHOP WELDS
-( f - F!ELD WELDS
~
.___RWCU-1-001-013 000 I AOIIIN I 1. TRIVETI ll 'VLL *.'"'XT *1t1....,
ISSUED 10 CICATE CCD PER iillWS IIDIFl711 ~ ( 001; SUP£Rst0tS AS DESICNED Ctlf-1098--C-I Ila CADIIINJSTRATJVE REVISIOII) IIEV I CHANCE REF I PRUARER* I QIECrER I APPROVED I DATE 1ENVESSEE VALLEY AIITWJRITY SYSTEM NO. BROWNS FERRY NUCLEAR PLANT 069 UNIT 1 REACTOR WATER CLEAN UP, RCIC, AND CRD WELD IDENTIFICATION DRAIIN, 1'T I DAJF, SCALE, NTS CADAH/ISICHP
, _ __,I APPROVED, l9EET O I OF 02IREV Ceo 1-aiE_CKED steHITTEP, I 11-CHM-1098-Clooo ALL A/D HISTORY RESEARCHED AT ROOD ICAD IIAINTAINEO. DRAWINGI I
Enclosure 4 TENNESSEE VALLEY AUTHORITY Browns Ferry Nuclear Plant, Unit 1 Request for Relief 1-ISl-29 Attachment B Examination Data Reports R-237/UT-14-104 UT-12-055 R-258/UT-14-111 UT-12-054 UT-10-024 UT-10-028 UT-10-26 UT-10-30 CNL-18-080
R-237/UT-14-104 CNL-18-080
\
* ** 11 "*
COOS55.
- TENNESSEE VALLEY AUTHORITY PROJ~CT: BFN UNIT: J EXAMINATION
SUMMARY
AND RESOLUTION SHEET CYCL~ 07 COMPONENT ID: DRHR-1-2 REPORT NUMBER: f?.Z3-? EXAMINATION METHOD SYSTEM: RHR ISi DWG NO: ISl-0362-C-08 MTD PTO U'I'..~ VT O CONFIGURATION: CATEGOR PROCEDURE: N-UT-82 REV TC: f.J A. P TO VLV EXAMINER: EXAMINER: EXAMINER:
?~~M.~~~ ~ A t,.j LA 1
1A f.J , LEVEL: --:ic= . LEVEL: LEVEL: LEVEL:
\\*\\*O Pt 45° ~ ~ ~.0° %f&L ti,l.U-IL use.& fu...- c..,rc... SCN/5, I ,
LEVEL:..LJL.DATE: tt/j/tlf
... . G.00356 TENNESSEE VALLEY DIGITAL ULTRASONIC REPORT NUMBER AUTHORITY ,CALIBRATION R,2,37 CALIBRATION DATE~:....U..J.a.::a'-P,,,1..A..---
PROJECT BFN UNIT/CYCLE 1/ 07 CALIBRATI0NBLOCKNO.w&*9~ TEMP: gs "F PROCEDURE: N*UT-82 REV: '°!> TRANSDUCER TC: ~ /A SIMULATOR BLOCK: 1'} 04,lc, 'l...
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MANUFAC Kf>e MODEL: <om, Gt THERM0METERS1N:C3'DSJ DUE DATE: 1/tl:/c't r- COUPLANT: \JLM M'-$ BATCH: 01, 1'2S
# ELEMENTS: l SHAPE: g tJ R ANGLE \1ElnFICATJON - - - -......
SIN i)\F'49l. SIZE: }(.. FREQ_h2_M BLOCK TYPE Rc,,nll\4:;e S/N: '7'10,L?... NOMINAL ANGLE: LfS ACTUAL ANGLE ~5 " CONTOUR: N }Pt I-FOCUS N / A CABLE TYPE iErl'l t.i LENGTH: 1°t
,; INSTRUMENT
# CNT:~ MANUFACTURER ll.1tlrT'tUr@Q DUE DATE
-------a B/11/o, MODE: ~HEAR O LONG O RL MODEL NO.: \J~ N /,,0 SIN: £. ?~8 REFLECTOR REFERENCE MEMORY SCAN DIRECT. NTC SDH SENSJ1lVITY NUMBER AXIAL RI O dB t:ilt= L M
p 2., 60 ----------4-1--+---4------I L RANGE: I.\ ,0 inches
- FREQ:
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=~:~
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*DISP. START:
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REF. REFLECTOR:..lu!...:11~a:sn...... dB CALIBRATION TIMES AMPLITUDE: A,J I % FINAL TIME: '2.B BO VERIFICATION TIMES
*PDI QUALIFIED INSTRUMENT SETTINGS:
VERIFY INSTRUMENT SETTINGS AND CALIBRATION SEQUENCE ARE IN ACCORDANCE WITH TABLE 2 OF THE APPLICABLE PDI QUALIFICATION IMPLEMENTATION PROCEDURE! LINEARITY CHECK VERTICAL SIGNAL1 SIGNAL2 GAIN ATTENUATOR . AMP
- EXAMINER~:~a.JLJ.~~L..1.!J~~ L V L . ~ ANU:
EXAMINER_:_ _ _ ___.__ _ _ _ _ _ LVL.: REVIEWER: LVL.:-ZO:: ~ATE: l///1µr PAGE Z OF &f
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TENNESSEE VALLEY DIGITAL ULTRASONIC REPORT NUMBER AUTHORITY CALIBRATION /?,Z?J A CALIBRATION DATE~*-1...1..~~:...a-.-- PROJECT BFN UNIT/CYCLE 11 07 CALIBRATION BLOCK NO. f,F*t'J3 TEMP: g5 "F PROCEDURE: N-UT-BZ TRANSDUCER REV: 1, TC: ~ lA ..,a L.l. SIMULATOR BLOCK"'--;_....!... 13.1-'0_......,,'7..~---- MANUFAC R:O, MODEL: :rl~ THERMOMETERS/N:£'JtDS3 DUEDATE: 1/r,Jc't fJ COUPLANT:lJLDAM'-:0: BATCH: C>41'ZS
# ELEMENTS: 2. SHAPE: ~C.Lk ANGLE ~CATION ------.1 SIN E:>t* l S'l'.i SIZE: 2.{1$ Ju) FREQ~ BLOCK TYPE iempl5i SIN: :74 Q',I, "2-,
coNToUR: t-\.frC Focus ~s .. s i NOMINAL ANGLE: IN't;.UME:rcTuAL ANGLE YS . CABLE TYPE LENGTH: 17." #CNT:_!_ MANUFACTURER llnu,:tu,.aQDUEDATE 1/11/gt
,G&,-t I :. - I L' '
MODE: D SHEAR O LONG RL MODEL NO.: \JS N wO SIN: c;., 7 8 REFLECTOR REFERENCE 'MEMORY 1-------~=~-------,l-;;sc:;:A.N~DIRE=CT:;;;,,-:NT~C:-r.SD:::::::H:-J SENSITIVITY NUMBER 100 .\l
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I VELOCITY .1,J1.1 DJSec DUAL ~ ON O OFF 40 T DISP DELAY: /4 *REJECT: Q % u NERGY: ~\. llDAMPING: fi( ohms *DISP. START: :;rp 20 D RR/PRF: t\,do Mljl,. -DET: lillJ Peak ~ Flank E 0 ANGLE* 'IS deg TCG: 0 ON IX OFF DISPLAY WIDTII 4 *0 Inches ZERO: msec *PULSER: ~\.v.&A REF. REFLECTOR: I.SA/o:f-c.L,, GAIN: :Sct.5' dB AMPLITUDE:"-' ~ METALPATH; ~. !$
*PDI QUALIFIED INSTRUMENT SETTINGS:
VERIFYINSTRUMENTSETTINGSANDCALIBRATIONSEQUENCEAREINACCORDANCEWITHTABLE2 OF THE APPLICABLE PDI QUALIFICATION IMPLEMENTATION PROCEDURE! LINEARITY CHECK VERTICAL SIGNALl ATTENUATOR
- -~MINER~:---/U.~~~~.:L...l~~ L V L ~
EXAMINER: LVL.: REVIEWER: LVL.: 7JJ_ ~ATE: ///11/1$ PAGE OF~
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CALIBRATIONDATE~*.....u...i...a..;i........,'-"'-~- PROJECT BFN UNIT/CYCLE 11 07 CALmRATION BLOCK NO. &F *113 TEMP: g5 uF PROCEDURE: N*UT-82 REV: "?) . TC: t-,J /A SIMULATOR BLOCK: ?f Q6,l,"l. TRANSDUCER ,.,__,........,...,.._,E..-~~~-- MANUFAC RTD MODEL: fiL 7- THERMOMETERS/N:C)!DSJ DUEDATE: 1/Jielc,
# ELEMENTS: 2..
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# CNT:L MANUFACTURER llM\l"CtlYQ DUE DATE
-------1 *b*L01 Lolol~ ', D--:SJ3~ . *----- ~ --
MODE: D SHEAR
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T >>ISP DELAY= NERGY: ~\. AS *REJECT: a "° AMPING: -"'fi.ai(-=- 0 hllls-- *DISP. START: :cp 20 D , * , 1 DET: lilll Peak l)iO Flank E RR/P ANGLE*RF: 'A'"o
" ""' deg TCG: 0 ON rg OFF 0
DISPLAY WIDTH ~. 0 Inches ZERO: rmec *PULSER: t='\&e,J REF. REFLECTOR: I.S"Alo+sle.. GAIN: 4$4.S dB AMPLITUDE: N % METAL PATH: 3.ogj
*PDI QUALIFIED INSTRUMENT SETTINGS:
VERIFY INSTRUMENT SETTINGS AND CALIBRATION SEQUENCE ARE IN ACCORDANCE WITH TABLE 2 OF THE APPLICABLE PDI QUALIFICATION IMPLEMENTATION PROCEDURE! LINEARITY CHECK VERTICAL SIGNALl
- ~XAMINER":.::::~=1.-..!.:...~~~-=~=:,...LVL.~ ANll:
EXAMINER: LVL.: REVIEWER.: LVL.:.J.11- ~ATE: !tW1/lf PAGE ACCESS: FORMS DATABASE 07-25-0?
.,.. . ., . r,noc:sg
~~ .........
TENNESSEE VALLEY DIGITAL ULTRASONIC REPORT NUMBER AUTHORITY CALIBRATION ~Z-'?7 D TASHEET PROJECT BFN UNIT/CYCLE . 1/ 07 CALIBRATION DATE~:...u..-1-1-=11-#.M~-- PROCEDURE: N-UT*Bl REV: '?> TC:µ /A: CALIBRATION BLOCK NO. e,f~ "}O TEMP: g5 °F TRANSDUCER SIMULATOR BLOCK.,._:_*_.aul'---'/'.....JA~----- MANUFAC : "[1) f.2. MODEL: "'ill. I. :5 THERMOMETER S/N:fZ',3'tD~J DUE DATE: 1/,i../cC,
# ELEMENTS: "2- . SHAPE: R.e..t..\- COUPLANT: lJ1.~~ELvfIDF1c8AI~:: Ol. l'ZS .
SIN P\f ~'l-;I SIZE: 'Z..(1Dy)lf) FREQ-1..S_MH BLOCK TYPECAL f;,t()Cl SIN: _.f>"'-'*~::--:.'=O~--- CONTOUR* 7...'-1 C.rc. FOCUS rC;,~$5 NOMINAL ANGLE: 40 ACTUAL ANGLE LfI) 0 CABLE TYPE 8.E.tt'l y L~~}~: P"l:s, 11
~ CNT:~
. INST.RUMENT. - - - - - - - '
B/11/01 MODE: 0 SHEAR O LONG DAC
~ RL MODEL NO.:
REFLECTOR U~ Iv ,o . MANUFACTURER ILtttu'T"lcUitA~ DUE DA TE SJN:: REFERENCE c37,B9 MEMORY
--~:.;._-------~-;;;SC~A~N~D;;;IRE;;:CT;::;:-.'*:-:NT=c:T~sn=H:::'-1 SENSITIVITY NUMBER 100 II A AXIAL D O dB 80 M CIRC.. ~ 0 ,3. S dB D *'Z.3 I p RANGE: "3 , 0 inches *FREQ: ~ MHz 60 L
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u =ENERGY: J,l~\. *DISP. START: :CP, 20 D *1>AMPING: I .)( ohms DET: ~ Peak ~ Flank
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*PDI QUALIFIED INSTRUMENT SETTINGS:
VERIFY INSTRUMENT SETTINGS AND CALIBRATI9N SEQUENCE ARE IN ACCORDANCE WITH TABLE 2 OF THE APPLICABLE PDI QUALIFICATION IMPLEMENTATION PROCEDURE!* LINEARITY CHECK SIGNAL I 80 70 60 50 40 30 20 VERTICAL ACCESS: FORMS DATABASE 07-25*07
- TENNESSEE VALLEY PROJECT: Bf~
SYSTEM: R\\~ AUTHORITY I UNIT: PROCEDURE: N-UT- '6g.... REV: *3 I CYCLE: ' , TC:tv A ULTRASONIC PIPING EXAMINATION DATA SHEET EXAMINATION DATE: START TIME: ..Q04 0 ISI DWG. NO: l'Sl-'O'Y.2..-C.-oK EXAM SURFACE UID REPORT NUMBER:
,fc?,,;~1 11 I 111 I o g END TIME: .:l.3 I 5 j&OD COMPONENT ID: Oi\-\ R- \ - L MATL. TYPE: ~ CS ug ss lJCSCL LJCCSS CONFIGURATION SURFACE TEMP.: ~ 'F PYRO. NO.: £?.>ct-O G 3 "Ptff TO \J~~ve. CALDUEDATE: og } rz. / o '1 FLOW EXAMANGLE t,-S"l)EG, l.f CJ- DEG Wo
REFERENCE:
4 Lue.le\ CJRC. SCAN SENSITIVITY ?JS dB 70 dB Lo
REFERENCE:
-r.1::>. t.. AXIAL SCAN SENSITIVITY 35 dB - dB IND. L (in) FROM REF. ATMAXAMP MAX EXAM NOM. N IND.INFO:
NO. L1 L L2 w MP D AMP NO. ANG. R TYPE, DAMPING, MAX MAX MAX MAX %DAC 3-14 I ETC. 3 l\-S i She~r 5 'tS 1' . , ,,
% l, t\S 1..\. If
% 5 ~o K."" R. L.
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REMARKS/ LIMITATIONS: ~{) RQ...c_o .~-a_~\~ Irvl'il c.a+.n, 111 ' c:; r ,:;\ If\ 4 \.,a..-s Oot ,DQ..r~ rm e_ ~ c\_lJL \.n Va_\ye._ L.cnftc.tJra+Lot'I u
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~~ LEVEL: :zzc._ DATE: 1f7/,lf PAGE b. OFtf/
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- CJ0361
- TENNESSEE VALLEY AUTHORITY PROJECT: f'>rt. \ UNIT:
PROCEDURE: N-lIT- ~:l. REV: ~ I CYCLE: "7 SYSTEM: R\-\ R I ISI DWG. NO: \ ~ \ *- D3i,2.. - c.. -o ~ TC:~ f\ ULTRASONIC PIPING EXAMINATION DATA SHEET EXAMINATION DATE: 11 Il/ Io"'& START TIME: ~OtfD EXAM SURFACE LJ ID REPORT NUMBER:
/<Z'7-J
' END TIME: :J.315 J29. OD COMPONENT ID: h~H R- t - 2 MATL. TYPE: lk'.I CS msl ss ucsCL l]ccss CONFIGURATION SURFACE TEMP.: 1s1S 'F PYRO.NO.: t'.~'lDS3 P1fe TO \J-a \\le. CAL DUE DATE: i/12/"A FLOW EXAMANGLB tf5LDEG l,DL DEG Wo
REFERENCE:
<i. \.uR-\6 CIRC, SCAN SENSITIVITY - dB - dB Lo
REFERENCE:
--C:-'D. c.. AXIAL SCAN SENSITIVITY
'.'#Y dB laO dB IND. L (in) FROM REF. ATMAXAMP MAX EXAM NOM. N IND.INFO:
NO. L1 L L2 w MP D AMP NO. ANG. R TYPE, DAMPING, MAX MAX MAX MAX %DAC 3-14 I ETC.
- > L\6L X ~.L
% 3 (s,d. '/- R.L v
REMARKS /LIMITATIONS: ~o Qo ~ C\..-i\a'° \e. If\Atc at-1otv"
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REVIEWER: ~~ LEVEL:...zzz=_ DATE: 10).11' PAGE 7 OFCf
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- G00362 REPORT NO:*
WALL THICKNESS TVA PROFILE SHEET PROJECT: B -'Ff\J WELD NO: VR.\-\ ,R- ' - a_ UNIT: 1. (: 'ICLE. / SYSTEM: RH R Record Thickness Measurements As IV "3,S I/
- Weld Edge Indicated, Including Weld Width, Edge-To*Edga At o* ji..01111..---~**---+i,,11----2.s"----.-.
5 Pos1,1on o* 90" 1so* 270" DJ -Side I Flowlil, CROWN HEIGHT: _ _ F....L_V=.::>_,H:.:-,_ _ _ _ _ __ ,, ,, DIAMETER:----"'"""="'"'."":"':----------
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- WELD LENGTH: _____ I'
. CROWN WIDTH:-------------
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- LEVEL*. _---=-~....------+-~~
DATE: TV A ~ (NP*S-89) l-1~8-999-4'
TVA
- f3___
PROJECT: ___ ~a...........N_ _ _ SYSTEM:._ _.:.,.R._\-\~R.;.._____ REPORT NO.: I **. Office of Nuclear Power Unit: .1. C\JC.L£ '7 WELD NO.: _D___R__\-\_R______ \- ~ _ f<Z37 Ca) ,57 (1.r~. ~) RE.G.~ co De~ , ,Rt (). 3 ~ , ss) t. 7 ~ ~ 1'> 7. s~ (b) ,YO ( 3o) P~vc. *, 5,'lt/5({'3,3x(iss:-1-l.7Sii)) )(7, =- L/-/3.l:l.
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COVERAGE PLOT
- Component ID:
ANII : DR Hk -- / - 2 UT-lt.f-lotf e Print name: ~C,11.,.1fl RC: r- 1~ µ Print name: /LtA TTc...-ot,'i:.-z.c Date: / C) / /fr-.I / l/ Date: tJ/1.J/1'-i R_f.. I -::: (Sx3:z)*t. ?6 = 1::/C, \n : l ( l. '
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COVERAGE PLOT Examiner: LV e Component ID: ANII : Print name: /;..O wAIW Fl~ H Print name:J,i,41YU.vct.-c Date: / c / i'f- /,. ~ Date: JO I lo / rv 0 [_- \~/ ~: I\ -;-- (- ' . '"' l . I() r* / I \ 0 f. V ;: 3 ?7 . I;; - 7 7 . ':: 2 ; 3 I I .4 >; () 311 . 1~/ 3 ~4 . U :: .~ o I
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INDICATION PLOT Examiner: Reviewer: Component ID: ANII :
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UT-12-055 CNL-18-080
/ UT Calibratior ,ination Site/Unit: BFN / 1 Procedure: N-UT-64 Outage No.: U1 RF09 Summary No.: 02794-ISI-BFN1 Procedure Rev.: 11 TC 12-08 Report No.: UT-12-0SS Workscope: ISi Work Order No.: 1-Sl-4.6.G Page: 1 of _ij Code: Drawing No.: Section XI 2001 Ed/2003 Add 1-CHM-1088-C-1 Cat./ltem: R-AfR1.16D
Description:
VLV. FH Location: ReactorClean Room System ID: 074
- Residual Heat Removal System Component ID:
Limitations: DRHR-1-3 Single-Side Exam Size/Length:
------- 24 /
StartTime: 0946 Thickness/Diameter: Finish Time: 1.219 / 24 1025 Instrument Settings Search Unit Cal. Time Date Axial Orientated Search Unit Serial No.: E36302 Serial No.: 020700 Checks Calibration Signal Sweep Sound Path Manufacturer: KRAUTKRAMER Manufacturer: KBA Initial Cal. 0855 10l27/2012 Reflector Amplitude% Division Model: USN60 Linearity: L-12-013 Size: 0.375" Model: CompG Inter. Cal. 0945 10l27/2012 2" ION 80% 7.2 2.831" Delay: 7.5178 Range: 4.0" Freq.: 1.5MHz Center Freq.: NIA Inter. Cal. M'tlCaWel: .1226" Energy: High Inter. Cal. Exam Angle: 45 Squint Angle: NIA Damping: 10000hms Reject: 0 Final Cal. 1055 10l27/2012 ~ PRFMode: Auto High SU Freq.: 1.5MHz Measured Angle: Exit Point: 0.6" 45 Mode: Shear
# of Elements: 1 Couplant Dlsp. Start: IP Rectify: Full Wave Conflg.: Single Focus:
N/-;;:-- Cal. Batch: 11425 Circumferential Orientated Search Unit Inst. Freq.: 2.0MHz Type: Ultragel II Calibration Signal Sweep Shape: Round Contour: NIA Reflector Amplitude% Division Sound Path Mfg.: Sonotech Wedge Style: Non-Integral 2" ION 80".k 7.2 2.831" Ax. Gain (dB): 31 Circ. Gain (dB): 31 Exam Batch: 11425 Search Unit Cable 1 .4
-- Screen Div. =
-- in.of Calibration Block Sound Path Type: RG-174 Length: 6' No.Conn.: 0 Type:
Mfg.: Ultragel II Sonotech Scan Coverage Cal. Block No.: WB-84 Reference Block Reference/Simulator Block UpstreamD Downstream~ Scan dB: 46 Thickness: 2" Dia.: NIA Gain Signal . Sweep ccw~ Serial No.: 790398 Sound Path cw~ Scan dB:' 46 Cal. Blk. Temp.: 74 Temp. root 562774 Exam Surface: OD
-- Type: Rompas dB 38 Reflector Amplitude o/o Division
.75SDH 60% 2.8 1.111" Comp. Temp.:
76 Temp. Tool: 562774 Surface Condition: Smooth Recordable lndlcaUon(s): Yes No (If Yes, Ref. Attached Ultrasonic Indication Report.) Comments: E36302 Cal Due 08/11/2013. Results: NRI ~ RID Info D 562774 KelU,ley Temp Tool Cal due 12/29/2012, Percent Of Coverage Obtained > 90%: No R~ewed Previous Data: Yes Examiner Level 11-PDI Date R81.'.fewer Fish, KenneU1 W lg~ 10/27/2012 Matt Welch, UH 0 0 Examiner Level NIA Signature Date . Site Review Signature Date 0 NIA NIA 0 Other Level NIA Signature Date Date ~ NIA w UT Calibration/Examination
UT Calibratior mination Site/Unit: Procedure: N-UT-64 BFN / 1 Outage No.: U1RF09 Summary No.: Workscope: -------------- 02794-ISI-BFN1 ISi Procedure Rev.: Work Order No.: 11 TC 12-08
.1-Sl-4.6.G Report No.:
Page: 2 UT-12-055 of l"I' Code: Section XI 2001 Edl2003 Add CatJltem: R-AIR1.16D Location: ReactorClean Room Drawing No.: System ID: 1-CHM-1088-C-1 074 - Residual Heat Removal System --------------------------------
Description:
VLV - FH Component ID:° DRHR-1-3 Limitations: --------------------------------- Single-Side Exam Size.lLength:
------- 24 /
StartTime: 0946 Thickness/Diameter: Finish Time: 1.219 / 24
------ 1025 Instrument Settings Search Unit Cal. Time Date Axial Orientated Search Unit Serial No.: E36302 Serial No.: 01YRJX Checks Calibration Signal Sweep Sound Path Manufacturer: KRAUTKRAMER Manufacturer: KBA Initial Cal. 0905 10/27/2012 Reflector Amplitude% Division Model: USN60 Linearity: L-12-013 Size: 0.375" Model: CompG Inter. Cal. 1013 10/27/2012 2" IDN 80% 6.3 3.80" Delay: 9.345 Range: 6" Freq.: 1.5MHz Center Freq.: NIA Inter. Cai.
M'UCaVVel: .1217 Energy: High Inter.Cal. Exam Angle: 60 Squint Angle: NIA Final Cal. 1058 10/27/2012 Damping: 10000hms Reject: 0 Measured Angle: 58 Mode: Shear PRFMode: Auto High SU Freq.: 1.5MHz Couplant Exit Point: .511 # of Elements: 1 Disp. Start: IP Rectify: Full Wave Config.: Single Focus: NI-;:- Cal. Batch: 11425 Circumferential Orientated Search Unit Inst. Freq.: 2.0MHz Type:- Ultragel II Calibration Signal Sweep Shape: Round Contour: NIA Reflector Amplitude% Division Sound Path Mfg.: Sonotech Wedge Style: Non-Integral 2"1DN 80°.k 6.3 3.80" Ax. Gain (dB): 46 Circ. Gain (dB): 46 Exam Batch: 11425 Search Unit Cable 1 Screen Div. = .6 in. of Sound Path Type: Ultragel II Calibration Block Type: RG-174 Length: 6' No.Conn.: 0 Mfg.: Sonotech Scan Coverage Cal. Block No.: WB-84 Upstream D Downstream~ Scan dB: 54 Reference Block Reference/Simulator Block Thickness: 2" Dia.: NIA cwo ccwo -- Serial No.: Gain Signal Sweep Sound Path Cal. Blk. Temp.:
--74 Temp. Tool: 562774 Exam Surface:
Scan dB: OD
- Type:
790398 Rompas dB 46 Reflector Amolltudeo/o Division
.75SDH 64% 2.45 1.48" Comp. Temp.: 76 Temp. Tool: S62n4 Surface Condition: Smooth Recordable lndlcaUon(s): YesD No~ If Yes Ref. Attached Ultrasonic Indication Report.)
Results: NRI ~ RID Info D Comments: E36302 Cal Due 08/11/2013. - 562774 Keithley Temp Tool Cal Due 12/2912012. Percent Of Coverage Obtained > 90%: Reviewed Previous Data: Yes Examiner Level Date Reviewer Fish, Kenneth W 10/27/2012 Matt Welch', LIii Examiner Level NIA Signature Date Site Review Date 0 NIA 0 NIA 0 Other Level NIA Signature Date ANII ReVlew Date 0 NIA . II ..i:.
~
UT CallbraUon/Examination
05~ THICKI AND CONTOUR pP.?>/1 Position 0 90 180 270
£1(--/Z.-- [) ~1 1 \JiC\ 1,S-i /, J/2. J,39 2* 1,17 I ,S"O I, 3 f:f 1,3~
3 4* 1,1D /.'II 1.3~ J,31 l.J/2.. /,'(7 J,J./'I l.'1~ ~".e SIDE 5 ,.u i, l,'I /,SB ).6,
*Weld edge Examiner: ~ ANII:
Date: COMPONENT ID: CROWN WIDTH: WELD LENGTH: 7i. b-CROWN HEIGHT: 0, / ,, DIAMETER: &/,. o ,,,
~!,Al '3 - 0 % Pl- o IA./
sc,1.v JI - 51J9; ~ - C/>c';)T S 5 SC-~111 G" ~ 0 % scA-.v I, - O ~
*+* *.,____ /- 0 S5
- f ./
- o eO
*l:,O '/7 VALVf
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OEV~ [(,f',t 1.~~) ( 71,,,;'*) = /./f/1 (SC'°",v '1) 0 1-1,~'l1~ 0 t~,G' % Of\/ /ICHlih/E}) t 0 0
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DRHR-1-03 REPORT NO: UT-12-055 Discussion: Limitations due to joint configuration and Cast SS Component:
- Joint configuration consists of a cast stainless steel valve to a penetration flued head.
- Joint geometry limits shear wave axial scan motion to 1.1" on the flued head side of joint
- Joint geometry limits refracted longitudinal axial scan motion to 0.0" on each side of joint.
o Wave focusing requirements defined in PDI-UT-2, Rev. E, para. 6.8.2.(b) required the probe footprint to be too large for the available scanning surface.
- Nonparallel surfaces (OD vs. ID of base material) prevented circumferential scans from the base material.
- Weld crown contour did not allow for circumferential scans (re: PDI-UT-2, Rev. E, para. 8.3.3).
Summary by:
/£(d,vU/~ /0~z_
Matt Welch, Lill 0 0 0 0
~
~
R-258/UT-14-111 CNL-18-080
000457 I TENNESSEE VALLEY EXAMINATION
SUMMARY
AUTHORITY AND REPORT NUMBER:
- 1------------...L...-RE_so_L_UTI_O_N-r-DA_T_'.A_S_HE_E_T_,........1...___ _ _ _R_z_~_r?____--f PROJECT: BFN UNIT: 1 CYCLE: 07 COMPONENT ID: DRHR-1-11 EXAMINATION METHOD SYSTEM: RHR ISi DWG. NO. ISI-0362-C-09 MT, PT ~ UT VT CODE CLASS: 2 CATEGORY: R-A PROCEDURE: N-UT-82 REV: 3 TC: NIA CONFIG.: Pipe TO Valve EXAMINER: Tol11111Y Brown EXAMINER: N/A EXAMINER: N/A EXAMINER: N/A 7)}./19---
A Manual Ultrasonic Examination was perfonned on weld DRHR-1-11. A carbon steel pipe to a cast stainless steel valve. The exam was petfonned to meet the requirements of NU0313, category D and ASME Section XI 2001Ed., 2003 Addenda Category R-A item VOl-02 This exam was performed using TVA Nuclear Procedure N-UT-.82 Rev. 3, which incorporates PDI-UT 10 Rev C Addenda No. 1, the EPRI Procedure for doing UT examination of Dissimilar Metal Welds.
- A 45° RL, 60° RL, and a 45° Shear was used for the axial scans. A 40° RL and 45° Shear was uses for the circ scans.
No scan on downstream side of weld due to pipe to valve configuration. Code Required Coverage *=77.5% Procedure Required Coverage = 82.4% RE~~E_BY:
~~
LEVEfa , , , nAm: 11. e,/oB
'000458 DIGITAL ULTRASONIC TENNESSEE VALLEY CALIBRATION REPORT NUMBER:
AUTHORITY DATA SHEET R:v~<t PROJECT: BFN UNIT 1 CYCLE: 7 CALIBRATION DATE: llnF08 PROC.: N-UT-82
- REV:3 TC:N/A CALIBRATION.BLOCK NO.: WB-84 TEMP: S4'F INSTR. MFG: Krautkramer DUE DATE: 08/18/09 SIMULATOR BLOCK NO: 790662 MODEUfYPE: USN 60 M & TE NO.: E37689 THERMOMI'ER SIN: E39053 DUE DATE: 8/12/09 1--------------------=-----i TRANSDµCER MFG: KBA ELEMENTS: 1 MODEL: Comp-G SHAPE: Round COUPLANT Ultragell II BATCH: 06125 SIN 01FH9L 'SIZE: 0.5 FREQ: 1.5 MHz EXAMTYPE:
CONTOUR: Flat FOCUS: NIA CONFIG: D-SBS D-TAND BLOCK TYPE: Rompas SIN: 790662 CABLE TYPE: RG 174 LENGTH: 6'0 #CNT: 0 NOMINAL ANGLE: 45° ACTUAL ANGLE: 45° INSTRUMENT SETTINGS 100 r ~ A REFLECTOR REFERENCE MEMORY 80 ~
~,i V M SCAN DIRECT. NI'CH SDH SENSITIVITY NUMBER l" r p AXIAL 25.0, dB 01FH9L 60 ~
L CIRC 25.0 dB NIA
' I RANGE:4.0" *INST. FREQ.: 2.0 Mhz t
T BE DELAY: 6.2438 *RECTIFY:Fullwave 40 u LOCITY: 0.1230 DUAL ON OFF I D SPLAY DELAY: 0.0 20 r I E RGY:High AMPING: lK 0 0 D A C DISPLAY WIDTH: 4.0 inches REF. REFLECTOR: 2".Notch GAIN: dB 25.0 IBRATION TIMES AMPLITUDE: 80% FSH METAL PATH: 2.802 INITIAL TIME: 1210 FINAL TIME: 1530 VERIFICATION TIMES 1) 2) 3) 4) 5) 6) 7) 8) 9)
- PDI QUALIFIED INSTRUMENT SETTINGS:
VERIFY INSTRUMENT SETTINGS AND CALIBRATION SEQUENCE ARE IN ACCORDANCE WITH TABLE 2 OF rim APPLICABLE PDI QUALIFICATION IMPLEMENTATION PROCEDURE! LINEARITY CHECK 100 90 50 45 40
-6 dB -12dB 32-48 1 .
40 COMMENTS: Maintained 10% to 20% ID roll. EXAMINER: REVIEWER: l'l/A .~~ DATE: Ca- I 1r LEVEL: LEVEL: I/I-DATE* 11 'ZJ 'bK PG.1,,, OF 1
000459 DIGITAL ULTRASONIC TENNESSEE VALLEY CALIBRATION REPORT NUMBER: AUTHORITY DATA SHEET /<.Z?'i PROJECT: BFN UNIT 1 CYCLE: 7 CALIBRATION DATE: 11107/08 PROC.: N-UT-82 REV:3 TC:N/A CALIBRATIONBLOCKNO.: BF-133 TEMP: 84'F INSTR MFG: Krautkramer DUE DATE: 08/18/09 SIMULATOR BLOCK NO: 790662 MODEL/TYPE: USN 60 M & TE NO.: E37689 THERMOMTER SIN: E39053 DUE DATE: 8112/09 TRANSDUCER MFG: RTD MODEL: TRL2 COUPLANT Ultragell II BATCH: 06125 ELEMENTS: 2 SHAPE: Rect SIN 08-1599 SIZE: 2(20x34) FREQ: 2.0 l\1Hz EXAMTYPE: CONTOUR: Flat FOCUS: FS-80 CONFIG: D-SBS D-TANDEM BLOCK TYPE: Rompas SIN: 790662 CABLE TYPE: RG (2)174 LENGTH: 6'0 #CNT: 0 NOMINAL ANGLE: 60° ACTUAL ANGLE: 60° INSTRUMENT SETTINGS 100 r A REFLECTOR REFERENCE MEMORY 80 ~ 1,V"' M SCANDIRECT. NTCH SDH SENSITIVITY NUMBER
-- p AXIAL 54.5 dB 08-1599 60 ~
L ClRC NIA dB NIA I RANGE: 5.0" *INST. FREQ.: 2.0 Mhz T PROBE DELAY: 14.5200 *RECTIFY:Fullwave u 40 l= I D VELOCITY: 0.2366 DISPLAY DELAY: 0.0 DUAL
*REJECT: 0 ON OFF 20 r- E *ENERGY: High *DISPLAY START: IP 0
I *DAMPING: lK n D A C DISPLAYWIDTH: 5.0 inches REF. REFLECTOR: 1.4 SDH GAIN: dB 54.5 CALIBRATION TIMES AMPLITUDE: 80% FSH METAL PATH: 2.82 INITIAL TIME: 1155 FINAL TIME: 1548 VERIFICATION TIMES 1) 1342 2) 3) 4) 5) 6) 7) 8) 9)
- PDI QUALIFIBD INSTRUMENT SETTINGS:
VERIFY INSTRUMENT SETTINGS AND CALIBRATION SEQUENCE ARE IN ACCORDANCE WITH TABLE 2 OF THE APPLICABLE PDI QUALIFICATION IMPLEMENTATION PROCEDURE! LINEARITY CHECK 100 90 30 50 45 40 15
-6dB -12 dB +6 32-48 16-24 64-96 0 20 80 COMMENTS: Maintained 10% to 20% ID roll.
EXAMINER: Tommy Brown EXAMINER: REVIEWER: 1~0 ,ti/tf /,I 1 / I J ~ J/.1 /. I
//~ W~
/
DATE: LEVEL: LEVEL: tfC
~
DATE: JI rzt 1)/f PG.? OF q
000460 DIGITAL ULTRASONIC TENNESSEE VALLEY CALIBRATION REPORT NUMBER: AUfHORITY DATA SHEET Rz1'1 PROJECT:* BFN UNIT 1 CYCLE: 7 CALIBRATION DATE: t ln/08 PROC.: N-lIT-82 REV:3 TC:N/A CALIBRATIONBLOCKNO.: BF-133 TEMP: 84'F INSTR. MFG: Krautkramer DUE DATE: 08/18/09 SIMULATORBLOCKNO: 790662 MODEUTYPE: USN 60 M & TE NO.: E37689 THERMOMTER SIN: E39053 DUE DATE: 8/12/09 TRANSDUCER MFG: RTD MODEL: TRL2 COUPLANT Ultragell II BATCH: 06125 1-----------------------1 ELEMENTS: 2 SHAPE: Reel S/N 08-1598 SIZE: 2(20x34) FREQ: 2.0 MHz EXAMTYPE: S CONTOUR: Flat FOCUS: FS-58 ANGLE VERIFICATION CONFIG: 0-SBS D-TANDEM BLOCK TYPE: Rompas S/N: 790662 CABLE TYPE: RG (2)174 LENGTH: 6'0 #CNT: 0 NOMINAL ANGLE: 45° ACTUAL ANGLE: 45° INSTRUMENT SETTINGS 100
! A REFLECTOR REFERENCE MEMORY
~
M SCANDIRECT. NTCH SDH SENSITIVITY NUMBER
"~ r\
80 p AXIAL 60.5 dB 08-1598 60 ~ L CIRC N/A dB NIA I RANGE:4.0" *INST. FREQ.: 2.0 Mhz T PROBE DELAY: 14.1328 *RECTIFY:Fullwave 40 ,u t=I D VELOCITY: 0.2329 DISPLAY DELAY: 0.0 *REJECT:O % 20 r- E *ENERGY: High *DISPLAY START: IP I *DAMPING: lK n 0 D A C *PRF MODE: Autohigh DISPLAYWIDTH: 4.0 inches
- REF. REFLECTOR: 2" SDH GAIN: dB 60.5 CALIBRATION TIMES AMPLITUDE: 80% FSH METAL PATII: 2.82 IAL TIME: 1204 FINAL TIME: 1545
- 1) 3) 4) 5) 6) 7) 8) 9)
"'PDI QUALIFIBD INSTRUMENf SETTINGS:
VERIFY INSTRUMENT SETTINGS AND CALIBRATION SEQUENCE ARE IN ACCORDANCE WITH TABLE 2 OF THE APPLICABLE PDI QUALIFICATION IMPLEMENTATION PROCEDURE! LINEARITY CHECK
-12dB 16-24 64-96 20 80 COMMENTS: Maintainecl-10% to 20% ID roll. WELDS/ITEMS EXAMINED: DRHR-1*11 EXAMINER: Tonmv Brown EXAMINER:
7 L:m iJ LEVEL: A!/t1
000461 DIGITAL ULTRASONIC TENNESSEE VALLEY CALIBRATION REPORT NUMBER: AUTHORITY DATA SHEET /l-Z'?~ PROJECT: BFN UNIT 1 CYCLE: 7 CALIBRATION DATE: 11/07108 N-UT-82 REV:3 TC:NIA CALIBRATION BLOCK NO.: BF-90 TEMP: 84'F INSTR. MFG: Krautk:ramer DUE DATE: 08118109 SIMULA'fOR BLOCK NO: NIA MODEUTYPE: USN 60 M & TE NO.: E37689 THERMOMTER SIN: E39053 DUE DATE: 8/12/09 TRANSDUCER MFG: RTD MODEL: TRLl.5 COUPLANT Ultragell II BATCH: 06125 1----------------------1 ELEMENTS: 2 SHAPE: Rect SIN 04-231 SIZE: 2(20x34) FREQ: 1.5 MHz EXAM TYPE: ONTOUR: 24" Circ FOCUS: FS-55 ANGLE VERIFICATION BS D-TANDEM BLOCK TYPE: Cal Block SIN: BF-132 CABLE TYPE: RG (2)174 LENGTH: 6'0 #CNT: 0 NOMINAL ANGLE: 40° ACTUAL ANGLE: 40° INSTRUMENT SETTINGS 100 r .,, ) '
,u,*
A REFLECTOR REFERENCE MEMORY 80 ~
~
SCAN DIRECT. NfCH SDH SENSITIVITY NUMBER
. \ M p AXIAL NIA dB NIA 60 ~
L CIRC 68.0 dB NIA I RANGE: 3.0" *INST. FREQ.: 2.0 Mhz
~
T PROBE DELAY: 9.5272 *RECTIFY:Fullwave 40 u VELOCITY: 0.2366 I D DISPLAY DELAY: 0.0
*20 r- E
- RGY: High 0
I *DAMPING: lK 0 D A C DISPLAY WIDTH: 3.0 inches REF. REFLECTOR: ID Notch GAIN: dB 68.0 CALIBRATION TIMES AMPLITUDE: 80% FSH METAL PA1H: 1.9 INITIAL TIME: 1205 FINAL TIME: 1540 VERIFICATION TIMES 1) 1235 2)'* 3) 4) 5) 6) 7) 8) 9)
- PDI QUALIFIED INSTRUMENT SETTINGS:
VERIFY INSTRUMENT SETTINGS AND CALIBRATION SEQUENCE ARE IN ACCORDANCE WITH TABLE 2 OF THE APPLICABLE PDI QUALIFICATION IMPLEMENTATION PROCEDURE! LINEARITY CHECK 100 50 30 20 10 50 45 40 25 15
-6 dB -12dB ATTENUATOR 32-48 16-24 64-96 64-96 40 20 80 80 COMMENTS: Maintained 10% to 20% ID roll. WELDS/ITEMS EXAMINED: DRHR-1-11 EXAMINER: Tommy Brown EXAMINER: NIA REVIEWER:
/!}~ ~wdd--
LEVEL: LEVEL= DA TE* . / T}r I/. Zt/lf
000462 ULTRASONIC TENNESSEE VALLEY PIPING EXAMINATION REPORT NUMBER: AUIBORITY DATA SHEET RZ?g, PROJECT: 6F=N UNIT: \ CYCLE: Oi EXAMINATION DATE: /l/b7/tJ'(
- PROCEDURE: N-UT- ~'Z- REV: o~ TC: "1/A START TIME: / 'Z'to END TIME: . / 51 o SYSTEM: !?>>~ I 1srDwG. No: !?I-~z-t...-o:=i EXAM SURFACE LJ ID D5'] OD COMPONENT ID: "Dl2. ~~
- JI MATL. TYPE: ~ CS lcJ ss LJCSCL LJCCSS CONFIGURATION SURFACE TEMP.: 74 'F PYRO. NO.: e ~o-S~
"PlPG" TO v A l-\1,.-;: CAL DUE DATE: S/11.-/di FLOW EXAMANGLE 4f}2L- DEG "t?$ DEG Wo
REFERENCE:
vJ~L.:c, 4:::- CIRC. SCAN SENSITIVITY ,o,o dB ~~-o dB Lo
REFERENCE:
-f"TX- AXIAL SCAN SENSITIVITY JJ/t,r dB '32* 0 dB IND. L (in) FROM REF. ATMAXAMP MAX EXAM NOM. N IND.INFO:
NO. Ll L L2 w MP D AMP NO. ANG. R TYPE, DAMPING, MAX MAX MAX MAX %DAC 3-14 I ETC.
/ %
3 ~~I 'x
/ %
'5 46P )\
// % (p i.f6:J ;(
/ % '5 401tL- X
/
V %
& ~O/ZL x
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l \ I /f\, %
/
r.
/ % ) /
V %
/
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/ %
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/ %
V
/ %
V
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REMARKS/ LIMITATIONS: /1~-ft::UM.v/ ltJ% m ZO% :£[) /2dt, EXAMINER: r-
~ _
I .J K ,1(2_ LEVEL:
---LJ...L ~~
EXAMINER: / b'ATE: '
/ti ll'f LEVEL: NIA t .J,J" r REVIEWER:
/?/~~* LEVEL:.z?L DATE: 11/zt~f' PA:GE /p OF'f
000463 ULTRASONIC TENNESSEE VALLEY PIPING EXAMINATION REPORT NUMBER: AUTHORITY DATA SHEET RZ5f> PROIBCT: "B~ UNIT: I CYCIB: 01 EXAMINATION DATE: /1/0"1/tJ';/ PROCEDURE: N-UT- ~'Z. REV: 03 TC: AlJ1. STARTTlME: JZ/.10 END TIME: J1!)1 a SYSTEM: AAJZ I ISi DWG. NO: 1:S1-0"L.-Z -C-tY'I EXAM SURFACE LJ ID l2SJ OD COMPONENT ID: 'PR~R- l-11 MA1L. TYPE: 00 CS D9 ss lJCSCL LJCCSS CONFIGURATION SURFACE TEMP.: 74- 'F PYRO. NO.: ,;-,,e:ro-$ 3
'.el?~ TO vA1-vE CAL DUE DATE: 0'6/IZ 'o'f FLOW EXAMANGLE b<JRI- DEG 4SRi. DEG Wo
REFERENCE:
CIRC. SCAN SENSITIVITY dB dB Lo
REFERENCE:
AXfAL SCAN SENSITIVITY dB dB IND. L (in) FROM REF. ATMAXAMP MAX EXAM NOM. N IND.INFO: NO. Ll t, L2 w MP D AMP NO. ANG. R TYPE, DAMPING, MAX MAX MAX MAX %DAC 3-14 I ETC.
/ %
3 bo~i.. IX
/ % 3 45 i?t- rx ,.
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v% REMARKS/LIMITATIONS:~~ 10'% n, ZtJ% I £ ) ~ EXAMINER:
" - J lJ .R - LEVEL:::J((' A~~
EXAMINER: / LEVEL: M ~,tl D'ATE:
;1l I 14: /LJ,..~.,c REVIEWER:
'J/{/tu~ LEVEL: /I/ DATE: 1/;f;faf PAGE 1 '1 OF
i I
! 000464 WALL THICKNESS REPORT NO:
TVA PROFILE SHEET /ZZ'?S PROJECT: :B EN WELD NO: DR\-\ R """i.i~-11 UNIT: -.1.. G'IGLf. 7 SYSTEM: R \:\ B Record Thickness Measurements As
- Weld Edge Indicated, Including Weld Width, Edge-To-Edge At o*
5 Position o* 9 o* 1 so* 210* DJ PIPE
-Side CROWN HEIGHT: ~G~r.'-IQ~V:.:.:Ou.D'---~.L...tL~V:..Si:.itfL----- 7.'-' II' DIAMETER: ------~~7'1""'T";'""'11'--------
CROWN WIDTH: _ _ _ ""'__,_!;:..,*:,,._*_ _ _ _ _ _ __ WELD L.ENGTH: _ _ r, "'. 1/Lj II rv__,:l~~....;.../':._J...-_ _ _ _ _ _ __ I I I I I I
.-~,,..- ...--*-- *- ------
- -- ___ :- **-- -,....._____~-----
* /jzL REVIEWED B Y : ~
LEVEL: :Ill: DATE; 11kJ,f J.=.:.:.::=;'#!f;l.'1:/P,:f:;;:;::===:._.J TY A 19668 (NP-5-89) J-IDS-HP-44
REPORT NO.: Office of Nuclear Power RZ58' (a>=(,zsr,,)-f-Z)t l,t~.: ,t,31 x 73,Z,S ~ 7~,1 (._b)::({,ir ,1~)iz..)J'.. ,S;;:.,3,~x 7;,v,;;, ~~.t-
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1 L
e COVERAGE PLOT Examiner: Reviewer: e Component ID: ANII: DR t'\. R - l -11 ur-1 y11 Print name: 12.D ~1.:sH LVJL P-bJ P'rint name: H-47T Print name: M-Date: lb/~, It- Date: Date: 10/30//y Attl\L Ccl>E. R~t.4t.RE.D ftA"" Vot.wnE ~ 1 ( ,!i X3,5) x 7J.25' =- 12'4. 18 il'l
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UT-12-054 CNL-18-080
UT Calibration mination Site/Unit: BFN / 1 Procedure: N-UT-64 Outage No.: U1RF09 Sum mary No.:
-------------- 02782-ISI-BFN1 Procedure Rev.: 11 TC 12-08 Report No.: UT-12-054 Workscope: -------------- ISi Work Order No.: 1-Sl-4.6.G Page: 1 of r+
Code: Section XI 2001 Ed.f2003 Add CatJltem: R-A'R1.16D Location: ReactorClean Room Drawing No.: 1-CHM-1088-C-1
Description:
VLV- FH System ID: 074 - Residua! Heat Removal System Component ID: Size/Length: Thickness/Diameter: Limitations: DRHR-1-12 Slngle-Slde Exam
------ 24/
Start Time: 1637 Finish Time: 1.219 / 24
------1735 lnstn.iment Settings Search Unit Cal. Time Date Axial Orientated Search Unit Serial No.: E36302 Serial No.: 020700 Checks Calibration Signal Sweep Sound Path Manufacturer: KRAUTKRAMER Manufacturer: KBA Initial Cal. 1435 1006/2012 Reflector Amplitude% Division Model: USN60 Linearity: L-12-013 Size: 0.375" Model: CompG Inter. Cal. 1636 100&'2012 2" IDN 80% 7.2 2.831" Delay: 7.5778 Range: 4.0" Inter. Cal.
Freq.: 1.5 MHz Center Freq.: NIA M't!CaWel: 0.1226 Energy: High Inter. Cal. Exam Angle: 45 Squint Angle: NIA Damping: 1000 Ohms Reject: 0 Final Cal. 1750 1006/2012 Measured Angle: 45 Mode: Shear PRF Mode: Auto High SU Freq.: Couplant ' 1.5 MHz Exit Point: 0.6" # of Elements: 1 Disp. Start: IP Rectify: Full Wave Config.: Single Focus: NI-;:-- Cal. Batch: 11425 Circumferential Orientated Search Unit Inst. Freq.: 2.0MHz Type: Ultragel II Calibration Signal Sweep Shape: Round Contour: NIA Reflector Amplitude % Division Sound Path Mfg.: Sonotech Wedge Style: Non-Integral 2"1DN 80% 7.2 2.831 " Ax. Gain (dB): 31 Circ. Gain (dB): 31 Exam Batch: 11425 Search Unit Cable 1 Screen Div. = 0.4 in. of Calibration Block Sound Path Type: RG-174 Length: 6'
- No. Conn.: 0 Type:
Mfg.: Ultragel II Sonotech Scan Coverage Cal. Block No.: WB-84 Reference Block Reference/Simulator Block Upstream O Da.vnstream ~ Scan dB: 46 Thickness: 2" Dia.: NIA Gain Signal Sweep Serial No.: 790398 Sound Path cw ~ ccw ~ Scan dB:
- 46 Cal. Blk. Temp.:
--74 Temp. Tool: 562774 Exam Surface: OD
-- Type: Rompas dB 38 Reflector Amplitude %
.75SDH 60%
Division 2.8 1.111" Comp. Temp.:
--79 Temp. Tool: 562774 Surface Condition: Smooth Recordable lndlcaUon( s): Yes D No (If Yes, Ref. Attached Ultrasonic Indication Report.)
Comments: E36302 Cal Due 08f11/2013. Results: NRI ~ RI D Info D 562n4 Keithley Temp Tool Cal Due 12/28l2012. Percent Of Coverage Obtained > 90%: No Reviewed Previous Data: Yes Examiner Signature Date Reviewer Date Ash, Kenneth W 10/26l2012 Matt Welch, LIii / c?, 3/, '/Z- 0 Examiner Level NIA Signature Date Site Review Signature Date 0 NIA NIA Q 0 Other Level NIA Signature Date Date (.,',) NIA lf/q I 1-- w UT Calibration/Examination
UT Calibratio1 mination Site/Unit: BFN 1 Procedure: N-UT-64 Outage No.: U1RF09 Summary No.: 02782-1SI-BFN1 Procedure Rev.: 11 TC 12-08 Report No.: UT-12-054 Workscope: ISi Work Order No.: 1-Sl-4.6.G Page: 2 of ~Gt Code: Section XI 2001 Ed'2003 Add Catlllem: R-AIR1.160 Location: ReactorClean Room Drawing No.: 1-CHIM 088-C-1 System ID: 074
- Residua! Heat Removal System ---------------------------------
Description:
VLV. FH Component ID: DRHR-1-12 Size/Length : 24/ Thickness/Diameter: 1.219 / 24 Limitations: -------------------------------- ------ Start Time: 1637 Finish Time:
------ 1735 Instrument Settings Search Unit Cal. Time Date Axlal Orientated Search Unit Serial No.: E.36302 Serial No.: 01YRJX Checks Calibration Signal Sweep Sound Path Manufacturer: KRAUTKRAMER Manufacturer: KBA Initial Cal. 1441 1(W2&12()12 Reflector Amplitude% Division Model: USN60 Linearity: L-12-013 Size: 0.375" Model: CompG Inter. Cal. 1724 1(W2&12()12 2" ION 80% 6.3 3.80" Delay: 9.345 Range: 6" Inter. Cal.
Freq.: 1.5MHz Center Freq.: NIA M'UCaVVel: .1217 Energy: Inter. Cal. High Exam Angle: 60 Squint Angle: NIA Final Cal. 1752 10/26/2012 Damping: 1000 Ohms Reject: 0 PRF Mode: Auto High SU Freq.: 1.5MHz Measured Angle: Exit Point:
.su 58 Mode: Shear
# of Elements: 1 Couplant Disp. Start: IP Rectify: Full Wave NJ~ Cal. Batch: 11425 Circumferential Orientated Search Unit Config.: Slngle Focus:
Inst. Freq.: 2.0MHz Type: Ultragel II Calibration Signal Sweep Shape: Round Contour: NIA Reflector Amplitude % Division Sound Path Mfg.: Sonotech Wedge Style: Non-Integral 2" ION SO"A, 6.3 3.80" Ax. Gain (dB): 46 Clrc. Gain {dB): 46 EXl¥11 Batch: 11425 Search Unit Cable 1 Screen Div. = Sound Path Type: Ultragel II -- --.6 in. of Calibration Block Type: RG-174 Length: 6' Scan Coverage No. Conn.: 0 Mfg.: Sonotech Cal. Block No.: WB-84 Upstream O Downstream~ Scan dB: 54 Reference Block ReferencelSlmulator Block ccw o Scan dB: - - Thickness: 2" Dia.: NIA Gain Signal Sweep cw o Serial No.: 790398 dB Reflector Amolitude% Division Sound Path Cal. Blk. Temp.: 74 Temp. Tool: 562774 Exam Surface: OD
-- Type: Rompas 46 .75SDH 68% 2.45 1.480" Comp. Temp.: 79 Temp. Tool: 562774 Surface Condition: Smooth Recordable lndlcation(s): YesO No ~ {If Yes, Ref. Attached Ultrasonic Indication Report.)
Results: NRI ~ RI D Info D Comments: E.36302 Cal Due 08/11/2013. 562n4 Keithley Temp Tool Cal Due 12/29(2()12 Percent Of Coverage Obtained > 90%: No Reviewed Previous Data: Yes Examiner Signature Date Reviewer Ash, Kenneth W 10/26/2012 Matt Welch, LIii Examiner Level Signature Date Site Review Signature Date NIA NIA Other NIA Signature Date ANII Review Date NIA II 4 I UT Calibration/Examination
Z-07'-t THICKI AND CONTOUR ~:3/q Position 0 90 180 270 ur-12-off 1 /,3> /,>51 J.,J.I J.71> 2* 1.io 1.11 J.3~ /.'lb 3 4* ,~, 1.31 J.18
,.~, J,J,n.,
J,J4 1,2.'1
/, 1/3 /, J'3
'/, \ve.
~SIDE rlrv}iO l-f~SIDE 5 J, 7'( J.7'1
- Weld edge Weld Centerline Examiner: Reviewer: -t- ANII :
Print name: u ... Date: COMPONENT ID: CROWN WIDTH: WELD LENGTH: 7~~ 6~>-- CROWN HEIGHT: o.JO DIAMETER: :),1-j ,I) Ir
~
5CAJI! 3, - 0%
~CAN # - 1./9, 78 ,%' CAST 55 5e,,4-v ~ - C) .% rL 01.,,,.;1
!__J s s
~CAN b - 0 %
\-IEf.-D
\/AU/E 0
0 0 0
~
1-u
DRHR-1-12 REPORT NO: UT-12-054 Discussion: Limitations due to joint configuration and Cast SS Component:
- Joint configuration consists of a cast stainless steel valve to a penetration flued head.
- Joint geometry limits shear wave axial scan motion to 1.1" on the flued head side of joint
- Joint geometry limits refracted longitudinal axial scan motion to 0.0" on each side of joint.
o Wave focusing requirements defined in PDI-UT-2, Rev. E, para. 6.8.2.(b) required the probe footprint to be too large for the available scanning surface.
- Nonparallel surfaces (OD vs. ID of base material) prevented circumferential scans from the base material.
- Weld crown contour did not allow for circumferential scans (re: PDI-UT-2, Rev. E, para. 8.3.3).
Summary by:
~u/~ /o/50;;,-
Matt Welch, LIii 0 C) C) 0 w:::a N
UT-10-024 CNL-18-080
000201 / Ultrasonic Examination ~ *~*
- Summary No.:
Workscope: BFN / 1 03122-ISI-BFN1 Procedure: Procedure Rev. : N-UT-84 0 Outage No.: Report No.: U1R08 UT*HM)24 ISi Work Order No.: 1-Sl-4.6.G Page: 1 of 7 Code: Section XI 2001 Ed/2003 Add Cat./ltem : B-J/89.11 Location: Drywell Drawing No. : 1-CHM-1081*C*1
Description:
EL - VLV System ID: 068- REACTOR WATER RECIRCULATING SYSTEM Component ID: RWR-1-001-003 Size/Length: NIA Thickness/Diameter: 1.088" / 28" Limitations: Single Side Austenltlc Exam Comments : See attached supplemental sheets for examination data consisting of:
- Phased Array Calibration Data Sheet (Shear)
- Phased Array Calibration Data Sheet (Longitudinal) - Piping Examination Data Sheet - Coverage Plot - Indication Plot
- Wall Thickness Profile Sheet Results: Accept ~ Reject D Info D Percent Of Coverage Obtained > 90%: No Reviewed Previous Data: Yes Level II-POI N/A Date Reviewer 8/2010 Matt Welch, LIii Date Site Review
-~ Signature Date N/A Level TRN Date ANII Review Date Clairday, Joey, E. 10/28/2010 Sam Flood Vendor Examination For UT
000202 I Supplemental Report ~ UT-10-024 Report No.: Page: 2 of 7 Summary No.* 03122-IS1-BFN1 Examiner: Nissen, Jason P. ~ v o l: .!!:!'.!?.! Reviewer: Matt Welch, LIii J/t~j(/~ Date: I ~Mo Examiner: NIA
- Level : ~ Site Review: .:..N::.:/A;.;__ _ _#------ Date:
Other: Clairday, Joey, E. '""'t:f'~vel: ~ ANII Review: Sam F l o o d c r n << Date: /t{l//1 Comments: RWR-1-001-003 Phased Array Ultrasonic Data Sheet Sketch or Photo: O:\lddeal_Serverllddeal_BFN\Documentation\U1 RB Scanned Data\RWR-1-001-003 Phased Array Cal Sheet (Shear).Jpg I __ __ _... ...,...,_ ____....._ __.___,:~
~ ... .
Supplemental Report
000203 ) Supplemental Report Report No.: UT-10.024 Page: 3 of 7 Examiner: Nissen, Jason P. evel: 11-PDI Reviewer: Matt Welch, LIii * ~ Date: II !/to *:*' E,am;oe,: NIA Level: NIA Site Rev;<>,< N/A j Date: Other: Clairday, Joey, E. ~ ~ v e l: ~ ANII Review: Sam F l o o d ~ Date: &c(l/to Comments: RWR-1.001.003 Phased Array Ultrasonic Data Sheet Sketch or Photo: O:\lddeal_Server\lddeal_BFN\Documentation\U 1R8 Scanned Data\RWR-1-001-003 Phased Array Cal Sheet (Long).jpg Supplemental Report
000204 Supplemental Report Report No.: UT-10-024 Page: 4 of 7 ummary No .: 03122-IS1-BFN1
~ Reviewer: Matt Welch, LIii //llt:irWdtl- Date: 11;'l/;t1 f
Examiner: Nissen, Jason P ~ e v e l: 11-PDI (/ Examiner: N/A other: Clairday, Joey, E. ~ Level: uwel: TRN N/A Site Review: N/A ANII Review: Sam F l o o ~ ~ Date: Date: I.( flt~ e' Comments: RWR-1-001-003 Piping Examination Data Sheet Sketch or Photo: O:\lddeal_Server\lddea1_BFN\Documentatlon\U1R8 Scanned Data\RWR-1-001-003 Piping Exam Sheet.jpg P1tctea>t.1t1s: N*trr- eq RtW; Ai -~; iJIA *s t~t.tt~ J~f~ ~'.tlMtf
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[IID. Supplem~* Report Report No. : Page: 5 UT-10-024 of 7 Summary No.: 03122*1SI-BFN1 Examiner: Nissen,JasonP. ~~ Level : 11-PDI Reviewer: Matt Welch, LIii 11r~~ Date: /0~o Examiner. NIA 01her: Clairday, Joey, E. Z:.- t;'CC>=* .. ,. Level: Level: NIA TAN Site Review: NIA ANII Review Sam Flood .;L.44(_ Date : Date: 11Lr1/jj_ Comments: RWR-1-001-003 Coverage Polt Sketch or Photo: O:\lddeal_Server\lddeal_BFN\Oocumentation\U1R8 Scanned Oata\RWR-1-001-003 Coverage Plot.jpg 0 0
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[m. Suppleme. Report Report No.: Page: 6 UT-10-024 of 7 Summary No.: 03122-ISI-BFN1 Examiner: Nissen, Jason P. ~,ri ~ Level : 11-PDI Reviewer: Matt Welch, LIii /tdu~ Date: /16~c? Examiner: NIA z::....-- Level : NIA Site Review: NIA ~ Date: Other: Clalrdav, Joey, E. ~ C~ Level : TAN ANII Review: Sam F l o o d ~ Date: It/c:f'b.M. Comments: RWR-1-001-003 Indication Plot Sketch or Photo: O:\lddeal_Server\lddeal_BFN\Oocumentation\U1R8 Scanned Data\RWR-1-001 -003 Indication Plot.jpg 0 0 0 N 0
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Supplemental Report 000207 Report No.: UT-10-024 .. . Page: 7 of 7 Examiner: Nissen, Jason P.~ ~ v e l: ~* Reviewer: Matt Welch, LIii lltA;;i'"~ Date: I/I Jdo Exam iner: N/A ~ Level: NIA Site Rev;ev,: NIA ~ Date: Other: Clairday, Joey, E . ~ ~ el: ~ ANII Review: Sam F l o ~ ~ Date: ((/ff,, Comments : RWR-1-001-003 Wall Thickness Profile Sheet Sketch or Photo: O:\lddeal_Server\lddeal_BFN\Documentation\U1 R8 Scanned Data\RWR-1-001-003 T&C.jpg
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UT-10-028 CNL-18-080
.. J Ultrasonic Examination 00021"1 I BFN / 1 Procedure: N-UT-84 Outage No.: U1R08 Summary No.: 03252-ISI-BFN1 Procedure Rev.: 0 Report No.: UT-10-028 Workscope: ISi Work Order No.: 1-Sl-4.6.G Page: 1 of 6 Code: Section XI 2001 Ed/2003 Add Cat./ltem: B-J/B9.31 Location: Orywell Drawing No.: 1-CHM-1081-C-1
Description:
BRCN
- P System ID: 068 - REACTOR WATER RECIRCULATING SYSTEM Component ID: RWR-1-001-S023A Size/Length: N/A Thickness/Diameter: 1.57" / 4" ;
Limitations: Single Side Austenitic Exam Comments: See attached supplemental sheets for examination data consisting of:
- Phased Array Calibration Data Sheet (Shear) - Phased Array Calibration Data Sheet (Longltudlnal) - Piping Examination Data Sheet - Coverage Plot - Wall Thickness Profile Sheet Results: Accept ~ Reject D Info D Percent Of Coverage Obtained > 90%: No Reviewed Previous Data: Yes Examiner Level 11-PDI Date Reviewer Nissen, Jason P. 10/28/2010 Matt Welch, LIii /I0faate I /0 ..
Level N/A Date Site Review Signature Date : NIA Level TRN Date ANII Review lf'/A Si9-nat/ Date 10/28/2010 Sam 5:lel!Ki ~ 1 , - /3. "7 11/r/Jo Vendor Examination For UT 11/-94 u
000218 Supplemental Report pl Summary No.: 03252-IS1-BFN1 Report No.: Page: 2 UT-10-028 of 6 Examiner: Nissen, J a s o n ; - ~ Level : 11-PDI Reviewer: Matt Welch, LIii ~~ D a t e: / i.)11
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p Supplemental Report 000219 Report No.: Page: 3 UT-10-028 of 6 Summary No.: 03252-IS1-BFN1 Examiner: Nissen, Jason P. evel: 11-PDI Reviewer: Matt Welch, LIii /lld;;(UJdL. Date: ~&o Examiner: N/A other: -C-la-i-rd_a_y_,_J_oe_y"",i:;..E-.-#J.---c-- Level: N/A
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Date: 11/t/J<' Comments: RWR-1-001-S023A Phased Array Ultrasonic Calibration Sheet (Longitudlnal) Sketch or Photo: O:\lddeal_Server\lddeal_BFN\Documentation\U1RS Scanned Data\RWR-1-001-S023A Phased Array Cal Data Sheet (2).jpg Supplemental Report
000220 p Summary No. : 03252-IS1-BFN1 Supplemental Report Report No.: fltA,u/dU.., Page: Date: 4 UT-10-028 of 1i)e, 6 Examiner: Nissen, Jason P. Level : 11-PDI Reviewer: Matt Welch, LIii Date: Date: 1//dfo Comments: RWR-1-001-S023A Ultrasonic Piping Examamination Data Sheet Sketch or Photo: O:\lddeal_Server\lddeal_BFN\Documentation\U 1RB Scanned Data\RWR-1-001-S023A Piping Exam Data Sheet.jpg
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000222 Supplemental Report P1 Summary No. : 03252-ISI-BFN1 Examiner: Nissen, Jason P. evel: 11-PDI Reviewer: Matt Welch, LIii Report No.: Page: UT-10-028 6 Mkatd... Date: /;})u of 6 Examiner: NIA Level: NIA Site Review: NIA Date:
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UT-10-26 CNL-18-080
Ultrasonic Examination 000209 I BFN / 1 Procedure: N-UT-84 Outage No.: U1R08 Summary No.: 03155-IS1-BFN1 Procedure Rev.: 0 Report No.: UT-10-026 Workscope: ISi Work Order No.: 1-Sl-4.6.G Page: 1 of 7 Code: Section XI 2001 Ed/2003 Add Cat./ltem: B-J/89.11 Location: Orywell Drawing No.: 1-CHM-1081 -C-2
Description:
P - VLV System ID: 068- REACTOR WATER RECIRCULATING SYSTEM Component ID: RWR-1-002-012 Size/Length: NIA Thickness/Diameter: 1.322" / 28'!' Limitations: Slngle Side Austenitic Exam Comments: See attached supplemental sheets for examination data consisting of:
- Phased Array Calibration Data Sheet (Shear) - Phased Array Calibration Data Sheet (Longitudinal) - Piping Examination Data Sheet - Coverage Plot - Indication Plot - Wall Thickness Profile Sheet Results: Accept ~ Reject D Info D Percent Of Coverage Obtained > 90%: No Reviewed Previous Data: Yes Examiner Level 11-PDI Date Reviewer Nissen, Jason P. 10f.?7/2010 Matt Welch, LIii aminer Level NIA Date Site Review Signature NIA Other Level TRN Date ANII Review ,,,.,/"
PARKER, FREDDIE, J. 10/27/2010 9am ..louet "'1~" Vendor Examination For UT
Supplemental Report 000210 Report No.: UT-10-026 Page: 2 of 7 Examiner: Nissen, Jason P. ~ e l: 11-PDI Reviewer: Matt Welch, LIii buwbr,,,. 1t/d.o j Exam iner: NIA ~ Level: N/A Site Review: N/A Date: ; J.a.,,.Af.- -fU,1-m--~-,.-e-~-:..,...r-A-.-u--,....,...- Other: PARKER, FREDDIE, Level : ~ ANII Review: 11/i'f,o ~ Date: 11/t,/to Comments: RWR-1-002-012 Phased Array Ultrasonic Calibration Data Sheet (Shear) Sketch or Photo : O:\lddeal_Server\lddeal_BFN\Documentatlon\U 1R8 Scanned Data\RWR-1-002-012 Phased Array Cal Data Sheet.jpg
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000211 p Summary No. : 03155-1SI-BFN1 Supplemental Report Reviewer: Matt Welch, Lill ~ ~ a t e : Report No.: Page: 3 UT-10-026 of 1(4/(u 7 Examiner: Nissen, Jason P~~ e l : 11-PDI Examiner: N/A ~ Level : NIA Site Review: .:.N:;;/A:...:..._ _ _....,_ _ _ _- - i . - - Date: Other: PARKER, FREDDIE, J.,....~J-. Level : TRN ANII Review: Sam Flee~;:{: /3. ~ Date: 11/fflf) 11/8)/{J Comments: RWR-1-002-012 Phased Array Calibration Data Sheet (Longitudinal) Sketch or Photo: O:\lddeal_Server\lddeal_BFN\Documentation\U1 R8 Scanned Data\RWR-1 -002..012 Phased Array Cal Data Sheet (Long) .jpg i"~A$Sl)AJOC.t,t'Ut'tll".\, 1, ,
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000_215 Supplemental Report Report No.: UT-10-026 Page: 7 of 7 03155-ISI-BFN1 Examiner: Nissen, Jason P. ~ v e l: 11-PDI Reviewer: Matt Welch, Lill ~ ~ t e: f / ) o Examiner: ~ e v e l: NIA Site Review: N/A Date: NIA kpjl----- vL Other: PARKER, FREDDIE, J. evel: TRN ANII Review: _S_a...;.M_fi_l_e_e_a_~--r-.i-. Date: 11/J:llo
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- Site/Unit:
Summary No.: Workscope: BFN / 0311D-ISI-BFN1 ISi 1 UT Calibration.mination Procedure: Procedure Rev.: Work Order No.: N-UT-64 11 1-Sl-4.6.G Outage No.: Report No.: Page: e 1 U1 Roa UT-10-000 of 4 Code: Section XI 2001 Edf2003 Add Cat./ltem: B-JJB9.11 location: RWCU Pump Room Drawing No.: 1-CHM-1098-C-1
Description:
P* VLV System ID: RWCU Component ID: RWCU-1-001-019 Size/Length: NIA Thickness/Diameter: 0.432" /6" Limitations: Single Side Access Start Time: 1050 Finish Time: 1113 Instrument Settings Search Unit Cal. Time Date Axlal Orientated Search Unit Serial No.: E36309 Serial No.: 01FH9X Checks Calibration Signal Sweep Sound Path Manufacturer: KRAUT KRAMER Manufacturer: KBA Initial Cal. 0930 10/29/2010 Reflector Amplitude% Division Inter. Cal. 1050 10/29/2010 Model: USN60 Linearity: L-10-002 Size: 0.375" Model: CompG IDN 60% 8.0 1.435" Inter. Cal. Delay: 11.244 Range: 1.75* Freq.: 1.5 MHz Center Freq.: NIA Inter. Cal. M'tl Cal/Vet 0.1249 Energy: High Exam Angle: 45* SqLint Angle: NIA Final Cal. 1220 10/29/2010 Damping: 10000hms Reject 0 Measured Angle: 45* Mode: Shear PRFMode: Auto High SU Freq.: 1.5 MHz Exit Point
- - # of Elements:
N.IA 1 Couplant
- - Cal. Batch: 09325 Clrcumferentlal Orientated Search Unit Disp. Start: IP Rectify: Full Wave Config.: Single Focus: NIA Type: Ultragal II Calibration Signal sweep Inst. Freq: 2.25MHz Other: NIA Sound Path Shape: Round Contour: NIA Reflector Amplitude% Division Mfg.: Sonotech Pulse Amplitude: NIA Filter: Axed Wedge Style: Non-Integral ION 80% 8.0 1.435" Exam Batch: 09325 Ax. Gain {dB): 28.6 Circ. Gain {dB): 28.6 Search Unit Cable Type: Ultragel II
--1 Screen Div. = 0.175
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Scan Coverage 6' No. Conn.: 0 Mfg.: Sonotech Reference/Simulator Block Cal. Block No.: WB-84 Upstream~ Downstream O Scan dB: 40.6 Reference Block
-- Serial No.: 789631 Gain Signal Sweep Sound Path ccw~
Thickness: 1.0" Step sa* Dia: Rat CW~ Scan dB: 40.6 Type: Rompas dB Reflector Amplitude% Division Cal. Blk. Temp .:
-- Temp. Tool : 531993 Exam Surface: OD 28.6 SDH 20% 6.0 1.04" 0
Comp. Temp .: 84" Recordable lndlcatlon(s): Temp. Tool: Yes D 531993 No Surface Condition: Smooth If Yes, Ref. Attached Ultrasonic lncication Re p ort. 0 0 Comments: SIN E36309 USN60 Cal Due Date 8/26/2011 Results: NRI ~ RID Info D SIN 531993 Thetmometer Cal Due Date 9/18/2011 c'v N Percent Of Coverage Obtained > 90%: No Reviewed Previous Data: Yes ~ - Examiner Level lll(N) Date Reviewer N-gard, Jerry W. 10/29/2010 Matt Welch, LIii Examiner Level NIA Date Site Review NIA NIA Oth8l Level TAN Date ANII Re,.,iew Date Walker, Sco_\t,........ ,. <. ,~/2010 SN: Flemt II ~--*-- UT CalibratiorJExarnination
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Summary No.: Workscope: BFN / 03110-ISI-BFNl ISi 1 UT Calibratio. mination Procedure: Procedure Rev.: Work Order No.: N-UT-64 11 l*Sl-4.6.G Outage No.: Report No.: Page: 2 Ul R08 UT-10-030 ot 4 Code: Section XI 2001 Ed/2003 Add Cat/Item: B-J/89.11 Location: RWCU Pump Room Drawing No.: 1-CHM-1098-C-1
Description:
P-VLV System ID: RWCU ------------------------------------ Component ID: RWCU-1-001-019 Size/Length: NIA Thickness/Diameter: 0.432" 16" Limitations: Single Side Access Start Time: 1050 Finish Time:
------ 1113 Instrument Settings Saerch Unit Cal. Time Date Axial Orientated Search Unit Serial No.: E36309 Serial No.: 92-669 Checks Calibration Signal Sweep Sound Path Manufacturer: KRAUTKRAMER Manufacturer: RTD Initial Cal. 0940 1Ol29r.!010 Reflector Amplitude% Division Model: USN60 Linearity: L-10-002 Model: 60 TRL2-AUST Inter. Cal. 1100 10/29/2010 Size: 2(10x18mm) ION 80% a.o 1.987" Delay: 9.290 Range: 2.5" Inter. Cal.
Freq.: 2.0MHz Center Freq.: NIA Inter. Caf. M'tl CaVVe/: 0.2327 Energy: High Exam Angle: &0* Squint Angle: NIA Final Cal. 1225 10/29/2010 Damping: lOOOOhms Reject: 0 PRFMode: Auto High SU Freq.: 2.0MHz Measured Angle: Exit Point: NIA
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# of Elements: 2 Couplant Disp. Start: IP Rectify: Full Wave - - Cal. Batch: 09325 Circumferential Orientated Search Unit Config.: D-SBS Focus: FS 30mm Inst. Freq: 2.25 MHz Other: NIA Type: Ultragel II Calibration Signal Sweep Shape: Rect. Contour: NIA Sound Path Mfg.: Sonotech Reflector Amplitude % Division Pulse Amplitude: NIA Filter: Flli;ed Wedge Style: Integral NIA NIA NIA NIA Ax. Gain (dB): 72.7 Circ. Gain (dB): NIA Exam Batch: 09325 Search Unit Cable Sound Path Type: Ultragal II
--1 Screen Div.= 0.25
-- in. of Calibration Block Type: RG-174 Length: 6" Scan Coverage No. Conn.: 0
- Mfg.: Sonotech Cal. Block No.: Referene&'Slmulator Block WB-84 Upstream~ Downstream D Scan dB: 78.7 Reference Block Thickness: 1.0" Slep Dia.: Flat cwo ccwo Scan dB: NIA Serial No.: 789631 Gain Signal Amplitude%
Sweep Sound Path dB Reflector Division Cal. Blk. Temp.: -- Comp. Temp.:
--68" Temp. Tool: 531993 Exam Surface: OD Type: Rompas 60 SDH 5.0% 6.0 1.5" 84' Recordable lndlcatlon(s):
Temp. Tool: Yes D 531993 No~ Surface Condition: Smooth (It Yes, Ref. Attached Ultrasooic Indication Report.) Results: NRI ~ RID Info D Comments: SIN E36309 USN60 Cal Due Date a/2612011 SIN 531993 Thermometer Cal Due Date 9/18/2011 Percent Of Coverage Obtained > 90%: No Reviewed Previous Data: Yes Examiner Level lll(N) Date Reviewer Date Newgard, Jerry W. 10/29/2010 Matt Welch, UH // 'P. 7e; Examiner Level NIA Date Site Review Signature Date NIA NIA Other Level TRN Date ANII Review Date Walker, Scott 10/29/2010 Sw Flaetl // UT Calibration/Examination
m!J. SupplemeA Report Report No.: e UT-10-030 Page: 3 of 4 Summary No.: 03110-IS1-BFN1 Examiner: Newgard, Jerry W. Level : lll(N) Reviewer: Matt Welch, LIii i4t;;-tddd- Date: 11J?)o Examiner: -"N/.;;..A;..;...._ _ _ _--4""""""--+----,+-r---- Level : NIA S~e Review: NIA Date: Other: Walker Scott Level: TRN ANII Review. Sam Fleod ~ Akm;;l Date: aJdLd ll}#KJ Comments: None Sketch or Photo: O:\lddeat_Server\lddeal_BFN\Documentation\U1R8 Scanned Data\RWCU-1-001 -019 Coverage Plot.jpg
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