ML110260395
| ML110260395 | |
| Person / Time | |
|---|---|
| Site: | Browns Ferry  |
| Issue date: | 01/21/2011 |
| From: | Krich R Tennessee Valley Authority |
| To: | Document Control Desk, Office of Nuclear Reactor Regulation |
| References | |
| Download: ML110260395 (72) | |
Text
Tennessee Valley Authority 1101 Market Street, LP 3R Chattanooga, Tennessee 37402-2801 R. M. Krich Vice President Nuclear Licensing January 21, 2011 10 CFR 50.4 10 CFR 50.55a ATTN: Document Control Desk U.S. Nuclear Regulatory Commission Washington, D.C. 20555-0001 Browns Ferry Nuclear Plant, Unit 3 Facility Operating License No. DPR-68 NRC Docket No. 50-296
Subject:
American Society of Mechanical Engineers,Section XI Inservice Inspection Program for the Unit 3 Third Ten-Year Inspection Interval, Request for Relief 3-ISI-25 In accordance with 10 CFR 50.55a(g)(5)(iii), the Tennessee Valley Authority (TVA) is requesting relief from weld examination coverage requirements specified in American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code,Section XI, 2001 Edition, 2003 Addenda as amended by 10 CFR 50.55a(b)(2)(xv)(A)(2), for seven full penetration welds due to access limitations caused by design. This relief is requested for the Browns Ferry Nuclear Plant (BFN) Unit 3 Third Ten-Year Inspection Interval which began November 19, 2005, and ends November 18, 2015.
Specifically, this request for relief addresses three Residual Heat Removal System full penetration piping welds, two Reactor Water Cleanup (RWCU) System full penetration piping welds and two High Pressure Coolant Injection System full penetration piping welds.
Ultrasonic examinations were performed on the accessible areas of these welds to the maximum extent practical for the design configuration of the welds.
The enclosure to this letter contains BFN Unit 3, Request for Relief 3-ISI-25, for NRC review and approval.
printed on recycled paper V4
U.S. Nuclear Regulatory Commission Page 2 January 21, 2011 This request for relief is consistent with BFN Unit 3 Request for Relief 3-ISI-22 submitted by TVA letter dated August 24, 2007. The NRC approved this request by letter dated May 20, 2008.
By letter dated July 7, 2009, which provided the Unit 3 Outage Summary Report for Cycle 14 operation, TVA stated its plans to submit this relief request by January-20, 2011. Due to an administrative error this relief request is being submitted on January 21, 2011.
There are no new regulatory commitments in this letter. If you have any questions, please contact Tom Matthews at (423) 751-2687.
Respectfully, R. M. Krich
Enclosure:
Browns Ferry Nuclear Plant, Unit 3, Request for Relief 3-ISI-25 cc (Enclosure):
NRC Regional Administrator - Region II NRC Senior Resident Inspector - Browns Ferry Nuclear Plant
Enclosure Tennessee Valley Authority Browns Ferry Nuclear Plant Unit 3 American Society of Mechanical Engineers,Section XI Inservice Inspection Program, Third Ten-Year Inspection Interval Request for Relief 3-ISI-25 (See Attached)
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Enclosure Tennessee Valley Authority Browns Ferry Nuclear Plant Unit 3 American Society of Mechanical Engineers,Section XI Inservice Inspection Program, Third Ten-Year Inspection Interval Request for Relief 3-ISI-25 Executive Summary: In accordance with 10 CFR 50.55a(g)(5)(iii), the Tennessee Valley Authority (TVA) is requesting relief from weld examination coverage requirements specified in the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code,Section XI, 2001 Edition, 2003 Addenda as amended by 10 CFR 50.55a(b)(2)(xv)(A)(2), for seven full penetration austenitic stainless piping welds due to access limitations caused by design.
Ultrasonic examinations were performed on the subject welds to the maximum extent practical due to the configuration using the latest ultrasonic techniques, procedures, equipment, and personnel qualified to the requirements of the Performance Demonstration Initiative (PDI) Program in accordance with 10 CFR 50.55a(g)(4) and 10 CFR 50.55a(g)(6)(ii)(C). 10 CFR 50.55a(b)(2)(xv)(A)(2) states, "Where examination from both sides is not possible on austenitic welds, full coverage credit from a single side may be claimed only after completing a successful single sided Appendix VIII demonstration using flaws on the opposite side of the weld." There is currently no single sided Appendix VIII Program for austenitic stainless welds. Credit for the one-sided only ultrasonic examination provides coverages ranging from 30.5% to 72.9%.
This relief is requested for the Browns Ferry Nuclear Plant (BFN) Unit 3 Third Ten-Year Inspection Interval which began November 19, 2005, and ends November 18, 2015.
Unit: Browns Ferry Nuclear Plant, Unit 3 ASME Code Components Affected: Seven (7) Full penetration Piping Welds (3) Residual Heat Removal (RHR) System full penetration piping welds, (2) Reactor Water Cleanup (RWCU) System full penetration piping welds, and (2) High Pressure Coolant Injection (HPCI) System full penetration piping welds.
ASME Code Class: ASME Code Class 1 Section Xl Edition: 2001 Edition, 2003 Addenda. Additionally, for ultrasonic examinations,Section XI, Appendix VIII, "Performance Demonstration for Ultrasonic Examination System,"
of the 2001 Edition.
Code Table: Code Case N-577, N-577-2500 Table 1 and IWB-2500-1 E-2
Code Examination Category: R-A, Risk-Informed Piping Examinations and B-J, Pressure Retaining Welds in Piping Code Examination Item Number: R1.16, Elements Subject to Intergranular Stress Corrosion Cracking (IGSCC) and Item B9. 11, Circumferential Welds Code Requirement: Code Case N-577, N-577-2500, Table 1 Examination Category R1.16, requires volumetric examination of 100 percent of the weld and adjacent base material as depicted in Figure IWB-2500-8(c); and Table IWB-2500-1 requires volumetric examination of essentially 100 percent of the weld length.
List of Components Associated with this Request for Relief:
For RWCU System weld RWCU-3-001-071 (U3C13, Pre-Service Inspection), only 69% coverage can be claimed. The weld joint is configured as a Pipe to Valve and prevents access to both sides of the weld. Single sided access does not allow for claimed coverage on the far side of the joint as stated in the qualified procedure (reference: PDI-UT-2, Revision C, paragraph 1.8b).
For RWCU System weld RWCU-3-001-070 (U3C13, Pre-Service Inspection), only 30.5% coverage can be claimed. The weld joint is configured as a Sweep-O-let to Valve and prevents access to both sides of the weld. Single sided access does not allow for claimed coverage on the far side of the joint as stated in the qualified procedure (reference: PDI-UT-2, Revision C, paragraph 1.8b). The weld width and joint configuration contributed to reduced coverage in both the Axial and Circumferential scan directions.
For RHR System welds DRHR-3-03 and DRHR-3-12 (U3C 13), only 62.5% coverage can be claimed for each weld. The reduced coverage is atteibuted to joint geometry.
The joint configuration is penetration Flued Head to Valve. The contour and width of the joint prevented full coverage in both Axial and Circumferential scan directions.
For RHR System weld DRHR-3-21 (examined U3C14), only 53.75% coverage can be claimed. The weld joint is configured as Elbow to Valve. The valve and joint geometry prevent using a bi-directional coverage technique due to inside and outside diameter (ID/OD) non-parallel surfaces (reference: PDI procedure PDI-UT-2, Revision C, paragraph 18b). Additionally, there is no Appendix VIII Program for cast austenitic piping welds.
For HPCI System weld HPCI-3-002-002 (U3C13, Pre-Service Inspection), only 63.5% coverage can be claimed. The weld joint is configured as Pipe to Valve. The valve and joint geometry prevent using a bi-directional coverage technique due to inside and outside diameter (ID/OD) non-parallel surfaces (reference: PDI procedure PDI-UT-1, Revision D, paragraph 6.1.2).
For HPCI System weld HPCI-3-002-003 (U3C13, Pre-Service Inspection), only 72.9% coverage can be claimed. The weld joint is configured as Pipe to Valve. The valve and joint geometry prevent using a bi-directional coverage technique due to inside and outside diameter (ID/OD) non-parallel surfaces (reference: PDI procedure PDI-UT-1, Revision D, paragraph 6.1.2).
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Reason for Request: The design configurations of the listed welds preclude a UT examination of essentially 100 percent of the required volume. It is not possible to perform the volumetric ultrasonic examination from both sides of each weld due to the configuration of these components. 10 CFR 50.55a(b)(2)(xv)(A)(2) states, "Where examination from both sides is not possible on austenitic welds or dissimilar metal welds, full coverage credit from a single side may be claimed only after completing a successful single-sided Appendix VIII demonstration using flaws on the opposite side of the weld." The component design configuration limits UT examination coverage of the welds to the percentages shown in Table 1. Therefore, only the stated coverages ranging from 30.5% to 72.9% can be claimed for these welds.
Proposed Alternative and Basis for Use: None. In lieu of the ASME Section Xl Code required essentially 100 percent volumetric ultrasonic examination, TVA proposes credit for ultrasonic examination of accessible areas to the maximum extent practical for the component design configuration of the aforementioned piping welds.
Basis For Relief:
The welds were examined with the latest ultrasonic techniques, procedures, equipment, and personnel qualified to the requirements of the Performance Demonstration Initiative (PDI)
Program, in accordance with the requirements of the 2001 Edition, 2003 Addenda, as amended by 10 CFR 50.55a(b)(2)(xv)(A) and 10 CFR 50.55a(b)(2)(xxiv), of ASME Section X1, Division 1, Appendix VIII as mandated by 10 CFR50.55a(g)(4). These examinations were of the accessible areas to the maximum extent practical due to the design configuration of the weld joints.
10 CFR 50.55a(b)(2)(xv)(A)(2) states, 'Where examination from both sides is not possible on austenitic welds or dissimilar metal welds, full coverage credit from a single side may be claimed only after completing a successful single-sided Appendix VIII demonstration using flaws on the opposite side of the weld."
Credit for the one-sided only ultrasonic examination provides coverages ranging from 30.5% to 72.9%. These examinations provide an acceptable level of quality and safety because the information and data obtained provides sufficient information to judge the overall integrity of the piping welds.
Therefore pursuant to 10 CFR 50.55a(g)(5)(iii), TVA requests that relief be granted for the BFN Unit 3 third Ten-Year ISI inspection interval.
Implementation Schedule:
This request for relief is applicable to the third Ten-Year ISI inspection interval for BFN Unit 3 which began on November 19, 2005, and will end on November 18, 2015. The welds described above are listed in Table 1 of this enclosure. The welds were examined during the first period (Cycle 13 - Spring 2008) and the second period (Cycle 14 - Spring 2010) of the third Ten-Year inspection interval.
Precedent:
This request for relief is similar to, and consistent with, BFN Unit 3 request for relief 3-ISI-22 submitted by TVA letter datedýAugust 24, 2007. The NRC approved this request by letter dated May 20, 2008 [ML080080524].
E-4
Attachments:
Inservice Inspection Drawings (Attachment A):
3-ISI-0330-C-01 3-ISI-0332-C-01 3-ISI-0333-C-01 Weld Examination Data Reports (Attachment B):
Weld Report R-098 - RWCU-3-001-070 (Pre-Service Inspection) (Cycle13)
Weld Report R-078 - RWCU-3-001-071 (Pre-Service Inspection) (Cycle13)
Weld Report R-055 - RHR System: DRHR-3-03 (Cycle13)
Weld Report R-056 - RHR System: DRHR-3-12 (Cyclel3)
Weld Report R-106 - HPCI System: HPCI-3-002-002 (Pre-Service Inspection) (Cycle13)
Weld Report R-073 - HPCI System: HPCI-3-002-003 (Pre-Service Inspection) (Cyclel3)
Weld Report R-024 - RHR System: DRHR-3-21 (Cycle 14)
E-5
Table 1 Nominal Examination Weld Number/
Pipe Size ISI Drawing Coverage Unit I Comments (System)
(NPS)
Number Percent Cycle Limitations due to component configuration, RWCU-3-001-070 6"
3-1SI-0332-C 30.5%
3 /13 Sweep-O-let to valve, and 10 CFR 50.55a(b)(2)(xv)(A)(2), which requires UT (Reactor Water (Spring examination of one-side of austenitic welds to be (Reactor Water)
(Sprig qualified to an Appendix VIII Program to claim Cleanup System) 2008) full Code coverage. At this time there is no Appendix VIII Program for single sided austenitic welds nor is one planned for the future.
Therefore, only 30.5% coverage can be claimed.
Limitations due to component configuration pipe RWCU-3-001-071 6"
3-ISI-0332-C 69%
3/13 to valve, and 10 CFR 50.55a(b)(2)(xv)(A)(2),
which requires UT examination of one-side of (Reactor Water (Spring austenitic welds to be qualified to an Appendix Cleanup System) 2008)
VIII Program to claim full code coverage. At this time there is no Appendix VIII Program for single sided austenitic welds nor is one planned for the future. Therefore, only 69% coverage can be claimed.
Limitations due to component configuration, flued DRHR-3-03 24" 3-ISI-0330-C 62.5%
3 /13 head to valve, and 10 CFR 50.55a(b)(2)(xv)(A)(2), which requires UT (Residual Heat
-(Spring examination of one-side of austenitic welds to be (Residual Hysteat (Spg qualified to an Appendix VIII Program to claim Removal System) 2008) full code coverage. At this time there is no Appendix VIII Program for single sided austenitic welds nor is one planned for the future.
Therefore, only 62.5% coverage can be claimed.
E-6
Table 1 (cont.)
Nominal Examination Weld Number /
Pipe Size ISI Drawing Coverage Unit I Comments (System)
(NPS)
Number Percent Cycle Limitations due to component configuration, flued DRHR-3-12 24" 3-ISI-0330-C 62.5%
3/13 head to valve, and 10 CFR 50.55a(b)(2)(xv)(A)(2), which requires UT examination of one-side of austenitic welds to be (Residual Heat (Spring qualified to an Appendix VIII Program to claim Removal System) 2008) full code coverage. At this time there is no Appendix VIII Program for single sided austenitic welds nor is one planned for the future.
Therefore, only 62.5% coverage can be claimed.
Limitations due to component configuration, DRHR-3-21 20" 3-ISI-0330-C 53.75%
3/14 elbow to valve, and 10 CFR 50.55a(b)(2)(xv)(A)(2), which requires UT examination of one-side of austenitic welds to be (Residual Heat (Spring qualified to an Appendix VIII Program to claim Removal System) 2010) full code coverage. At this time there is no Appendix VIII Program for single sided austenitic welds nor is one planned for the future.
Therefore, only 53.75% coverage can be claimed.
Limitations due to component configuration, pipe HPCI-3-002-002 10",
3-ISI-0333-C 63.5%
3/ 13-to valve. The examination was performed from one side of the weld (pipe-side). The valve and (High Pressure (Spring joint geometry prevent using a bi-directional Coolant Injection 2008) coverage technique due to inside and outside System) diameter (ID/OD) nonparallel surfaces (reference: PDI Procedure PDI-UT-1, Revision D, Paragraph 6.1.2). Therefore, only 63.5%
coverage can be claimed.
E-7
Table 1 (cont.)
Nominal Examination Weld Number/
Pipe Size "IS Drawing Coverage Unit /
Comments (System)
(NPS)
Number Percent Cycle Limitations due to component configuration, pipe HPCI-3-002-003 10" 3-1SI-0333-C 72.9%
3 /13 to valve. The examination was performed from one side of the weld (pipe-side). The valve and (High Pressure (Spring joint geometry prevent using a bi-directional Coolant Injection 2008) coverage technique due to inside and outside System) diameter (ID/OD) nonparallel surfaces (reference: PDI Procedure PDI-UT-1, Revision D, Paragraph 6.1.2). Therefore, only 72.9%
coverage can be claimed.
E-8
Attachment A Inservice Inspection Drawinqs 3-ISI-0330-C-01 3-IS1-0332-C-01 3-ISI-0333-C-01 E-9
Reauest For Relief 3-ISI-25. Rev. 00 I. PIPE SEGMENTS CONTAINING TiO L SEAMS WILL BE fDENTIFED AS:
fBASE WELD NO.)-LS-FD (DO WNSI (BASE FWID NOJ-LS-20 (DOWNST (BASE W*ED NO.)-LS-?U (UPSTRE (BASE WELD NO.)-LS-2U (UPSTRE THE -LS-1 SEAM 9ILL 6E NUMERIC TO 0 ON THE PIPE, AAO THE -LS NUMFJRICALLY FARTHERMOST FROW t (e.g. -t--I; AT AIL3. AND -LS-;
- 2.
Pt:
SL:GAlIS LcVNIAJNINC ONLY LONGITUDINAL SEAN LL OfBE
-rL7
(
,RWCU-3-O01 -GO 16 REFERENCE DRA WINGS Ri*VU-3-O01 (TVA hELD MAP)
- NOTE, THIS DRAWING SEPERSEDES A PORTION OF CH1-2144-C MA TER.AL SPECIF.CA TIONS FITTINGS 6' SA403 WP316NG S,'.
80 PIPING 6
,SA376 TPI36NG SCH.
80 ASME CC-I (EOU.VALENT)
Rot AREIN M.L.POOLE 7l 4,
'Bi SEV1m PER 100 Raw 11+ 030406l lot REYVI om w I FWAE Q
I I
lcm 1MSME VALL,) AWMfRI1V BROWNS FERRY NUCLEAR PI'LANT UNIT T 3 REACTOR WATER CLEAN UP, RCc. AND CRD
.WELD IDENTIFICA TION 01,40, 1f 0,410 5.-r7-"
st IICCD i" -C I*
3-151-0F3 o3o11 TATROD CA ANTAMO DRAVING RWCU-3-00I-G018
-- RWCU-3-O00 -GOI 9 RWCU-3-O01 -GO20 I.
AL. A/D HISTORY RMSARCHEO
V RE1R7 DRAWINGS WVA 47'g=- II WVA 471KM31-I TVA 47KII47 3-AW:*-CM-C (SH.
- 1) SI.PPORT MAP MOM T1GS DRAWM MUpERSEVEV CHM-2145-C ALl. SlAEET MATERIAL SPECIFICATIONS (s)
- [*SIr*TEs SHO hgLD 160 X 1.031' aMO.
WALL 7fo. C&
14" X 0.936" NCM.
WALL 7Wm.
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10' X 0.593m M34. MALL Tte. CS 4'
X 0.37"' NOM.
WALL 7W.
CO ASE CC-I (EOUXVA"WTl
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10" SCH 80 Cs Pj ow HPCI-J-004-002 FL UED HEAD FET7A-OJ HPCI-3-074-00J DE TA IL A m51 ADMIN WAt. PO=
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I 91af 1841180 PI R21*8M *1*14 08040 WI1 KV I attMae REF I POVARER I OM~CER I 8141818I DATE l
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Ill I
BROWNS FERRY MA AL.EAR PLANT UNIT 3 I.PCX AND RUWt, SYSTE4S WAff LOCAT.ONS
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- I 13-Isz-03-co loos ALL A/D HISTORY RESEARCHED AT ROOD ICAD ANANED DitWt I~
to
Attachment B Weld Report R-098 - RWCU-3-001-070 Weld Report R-078 - RWCU-3-001-071 Weld Report R-055 - DRHR-3-03 Weld Report R-056 - DRHR-3-12 Weld Report R-106 - HPCI-3-002-002 Weld Report R-073 - HPCI-3-002-003 Weld Report R-024 - DRHR-3-21 E-1 0
000475 0
EXAMINATION
SUMMARY
TENNESSEE VALLEY AND REPORT NUMBER:
AUTHORITY RESOLUTION SHEET ROTS PROJECT: BFN UNIT: 3 CYCLE: 13 COMPONENT TD: RWCIJ-3-001-070 EXAMINATION METHOD SYSTEM: RWCU' IS1 DWG. NO. 3-ISI-0332-C SHT 1 MT L]
VT []
CODE CLASS: I CATEGORY: B-J
/
PROCEDURE: N-UT-64 REV: 11 TC:N/A CONFIG.:
I Sweep-O-let TO Valve E,)4S1)NFR:
Mahoney EXAMINER:
Alex Zipperer EXAMINER:
N/A EXAMINER:
N/A LEVEL. 11 LEVEL:
/
JWR LEVEL: N/A LEVEL:N/A This report contains the manual ultrasonc data associated with the examination of Weld RWCU-3-001-070 /
The component examined was a S/S Sweep-O-Let to Valve Weld, 6" Diameter, Schedule 80, with single sided access.
A 1.5Mhz. 450 Shear Wave, 60' Shear Wave, 1/2 Vee Path were used during the exam.
A 60' RL was used for the examination.
Maintained a 5%-20% ID Roll.
Tills examination satisfies the requirements of ASME Section XI, Category B-J, with s g e s ded access.
0 Item number B39.11, EXREQ P03-03, and BWRVIP-75A, Cat A. EXREO. B02-02.
Thiis exam was performned with equipment, procedures, and personnel qualified In accordance with ASME Section XI, Appendix V111 as amended by the final rule.
There were limitations on the exam. Refer to attached drawings for calculations.
6C4 60Zk.tgL m 6 1,/'5 Olt
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FIONA" Patrick Mahoncy REVWED BY:
LEVEL:
- DATE,
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LEVEL: 2--
DATE: 4/-*I1 ANT[
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000476 0
MANUAL ULTRASONIC TENNESSEE VALLEY PIPING EXAMINATION REPORT NUMBER:
AUTHORITY DATA SHEET PROJECT: BFN UNIT: 3 CYCLE: 13 EXAMINATION DATE:
04/18/2008 PROCEDURE: N-UT-64 REV: 11-/
TC: N/A START TIME: 0910 END TIME: 1050 SYSTEM: RWCU,/ ISI DWG, NO: 3-1SI-0332-C SIlT 1 EXAM SURFACE F] ID 0
,COMPONENT ID: RWCU.3.001-070,v MATE. TYPE: [] CS
]
SsS
[-CSCL
[~-CCSS CONFIGURATION SURFACE TEMP.: 790 F PYRO. NO.: 522350,/
Sweep-O-Let TO Valve CAL DUE DATE: 06/06/2008 FLOW 10 EXAM INATION ANGLE 45S 60S 45RL 60RL N/A Wo
REFERENCE:
CENTERLINE OF WELD CIRC. SCAN SENSITIVITY 37 N/A N/A N/A N/A Lo
REFERENCE:
VALVE BONNET AXIAL SCAN SENSITIVITY 37 48 N/A 65.5 N/A IND.
L (in) FROM REF.
AT MAX AMP MAX EXAM NOM.
N IND. INFO:
NO.
Li L
L2 W
MP D
AMP NO.
ANG.
R TYPE, DAMPING, MAX MAX MAX MAX
%DAC 3-1
____d ETC.
3,,5,6 45
[
1.5 MHZ. SHEAR
, NJ3b0'ý 60 0 1.5 MHZ. SIEEAR 1
360' 1.6"
.87"
.64" 100%
3 45 VA I Ix D /5,6 45
- 0.
360*
1.8" 1.06"
.63" 60%
3 60 0 2.0 MHz. RL 60
[0 2.0 MHz. RL U
0 360*
.8" 1.08"
.62" 80%
3 60
[3 2.0 MHz. RL REMARKS / LIMITATIONS:
MAINTAINED 5 TO 20% ID ROLL DURING SCANNING.
EXAMINER: Patrick Mahoney /,
LEVEL: II AN EXAMINER: Alex Zipperer LEVEL: 4iDATE:
REVIWER$ -E t
J
_AGE_____F REVIEWER:
DEVEL PAGE OF i
000477 TVA WALL THICKNESS RE=PORT NO:
PROFILE SHEET PROJECT:,,** Ff*
WELD'O:."
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SYSTEM:_
__L____________
Record Thickness Measurements As Weld
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" L) U S" DIAMETER:
CROWN WIDTH:%
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WELD LENGTH: _
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EXAMINER:_
REVIEWED BY:
ANII:
LEVEL:
2TE; DAT8:
LEVEL: __
DATE:
PAGE OF_
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TVA 19669 (ONP-6-88)
000479 WALL THICKNESS REPORT NO:
TVA PROFILE SHEET RIM PROJECT:_
3 P_
WELD NO:
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-7C7 UNIT:
3 SYSTEM:_ ___
Record Thickness Measurements As Weld
- 1.
2.5" 125" Position 01 go' 180.
2,o.
U1 Flow,11 CROWN HEIGHT:
V146 DIAMETER:
CROWN WIDTH:
WELD LENGTH:
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PAGE 5.OF--
TVA 1966 (NP'-5-89) 10 999-44
000480 WALL THICKNESS REPORT NO:
TVA PROFILE SHEET 9 09 PROJECT: ThF Aj WELD NO: 9WCQ-- --
U 3-Q O7O UNIT:
3
-CL5
)
SYSTEM:
- __,____)__
Record Thickness Measurements As Weld
.nterline Edge-To-Edge At 01 1-2.5" 2.5" Position 0*
90* 180* 270' Flo CROWN HEIGHT:
L._
IN DIAMETER:
CROWN WIDTH:
/ 4ý WELD LENGTH: ___
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000481 TVA WALL THICKNESS REPORT NO:
PROFILE SHEET I*O61 PROJECT: -
I-!
WELD NO: /?WC0 3 O" L-O UNIT:
t 7S/--L-SYSTEM:
/L*
C LJ Record Thickness Measurements As Weld
- 1.
2.5" 10 2.5" Position 0"
90" 180' 270O Side Sd Flow-CROWN HEIGHT:,t H
DIAMETER: _
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CROWN WIDTH:
WELD LENGTH:
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V*
1-109-999-44
000482 DIGITAL ULTRASONIC TENNESSEE VALLEY CALIBRATION REPORT NUJMB3ER:
AUTHORITY DATA SIHEET
,' o9 PROJECT: BFN UNIT: 3 CYCLE: 13 CALIBRATION DATE: 04/18/2008 PROC.:
N-UT-64 /
REV: 11 TC: N/A CALIBRATION BLOCK NO.: WB-85 I INSTR. MFG: KRAUTKRAMER DUE DATE: 11/03/08 SIMULATOR BLOCK NO: 790662' TEMP: 720 F MODEL/TYPE: IJSN 60 M & TE NO.: E36303
,/
THERMOMTER S/N: 522350 DUE DATE: 06/06/08 TRANSDUCER MFG: KBA MODEL: C(OMP-G" COUPLANT BATCH:
ELEMENTS: 1 SHAPE: ROUND ULTRAGEL H 04325 S/N 0OXD3R-SIZE: 3/4"
/
FREQ:
1.5 Mhz /
EXAM TYPE:
SHEARE LONGO-]
RL[]
CONTOUR: N/A FOCUS: N/A ANGLE VERIFICATION CABLE TYPE:
RG-174 LENGTH:
72"
- CNT:
0 BLOCK TYPE: ROMPAS S/N:
790662 0.725" Simulator 11ole I DAC 1.000"Notch NOMINAL ANGLE:
45" ACTUAL ANGLE:
44" 100 INSTRUMENT SETTINGS A
REFLECTOR RELTRENCE MEMORY so-4 M
SCAN DTRECT.
NfCH SDH S.L-NSITIvITY NUMBER p
AXAL 1r7 25 dB 45S/S1.5 60-L CIRC X
I--.--'
25 dB 45-8/--1,9 I
RANGE:
1.550"
- INST. FREQ.: 2.0 Mhz.
40 T
ZERO: 4.3512As
- RECTIFY: FULL WAVEr U
VELOCITY:.1227 As I
PULSER: SINGLE 20 D
DISPLAY DELAY: 0.000"
- REJECT: 0%
/
E
- ENERGY: HIGH
/
- DISPLAY START: IP
/
- DAMPING: 1K OHM
/
DET: [PEAK-] FLANK
- PRF MODE: AUTOHIGI TCG: ONE OFFN DISPLAY WIDTH: 1.550 inches (sip)
REF. REFLECTOR: SDH Reflector @.725" GAIN: 39 dB CALIBRATION TIMES AMPLITUDE: 80%
METAL PATH: 1.032" INITIAL TIME: 0804 FINAL TIME: 1108 VERIFICATI)N TIMES
- 1) 09S0 12) N/A 13) N/A
/A
- 5) N/A
- 16) N/A
- 17) N/A 18) N/A
- 9) N/A
- PDI QUALIFIED INSTRUMENT SETTINGS:
VERIFY INSTRUMENT SETTINGS AND CALIBRATION SEQUENCE ARE IN ACCORDANCE WITH TABLE 2 OF TIUE APPLICABLE PD1 QUALIFICATION IMPLEMENTATION PROCEDURE!
LINEARITY CHECK SIGNAL 1 100 90 80 70 60 50 40 30 20 10 VERTICAL SIGNAL :2d 50 1459 40 35 30 25 20 15 10 5
GAIN SET
-6 dB
-12 Db SET
+12 SET
+6 ATTENUATOR AMP 80 32-48 16-24 20 64-96 40 64-96 40 20 80 80 COMMENTS:
WELDS/ITEMS EXAMINED: RWCU-3-001-070 W/O # (17-714055-000 I
000481 S
0i DIGITAL ULTRASONIC TENNESSEE VALLEY CALIBRATION REPORT NUMBER:
AUTHORITY DATA SHEET R'?
PROJECT: BFN UNIT: 3 CYCLE: 13 CALIBRATION DATE: 04/18/2008 PROC.:
N-UT-64 REV: 11 TC: N/A d
CALIBRATION BLOCK NO.: WB-85 J INSTR. MFG: KRAU'TKRAMER DUE DATE: 11/03/08 SIMULATOR BLOCK NO: 790662 TEMP: 720 F MODELiTYPE: IJSN 60 M & TE NO.: E36303
/
THERMOMTER S/N: 522350 DUE DATE: 06/06/08 TRANSDUCER MFG: KBA MODEL: COMP-G-COUPLANT BATCH:
ELEMENTS: 1 SHAPE: ROUND ULTRAGEL II 04325 S/N 00XD3P /
SIZE:
FREQ:
1.5 Mhz
/
EXAM TYPE:
SHEARDQ LONGI]
RL["]
CONTOUR: N/A FOCUS: N/A ANGLE VERIFICATION CABLE TYPE:
RG-174 LENGTH:
72"
- CNT:
0 BLOCK TYPE: ROMPAS S/N:
790662 0.725" Simulator Hole DAC 1.00" Notch NOMINAL ANGLE:
600 ACTUAL ANGLE:
570 100 INSTRUMENT SETTINGS A
REFLECTOR RLFERFNCE MEMORY 80 M
SCAN DIRECT NTCI SDH SENSITIrVTY NUMBER P
______p_1__AL42
_B 60_SI.5 60 L
CIRCN/A dB NA I
RANGE: 2.000"
- INST. FREQ.: 2.0 Mhz./
40 T
ZERO: 6.2256ps
- RECTIFY: FULL WAVE U
VELOCITY:.1250 ps PULSER: SINGLE 20 D
DISPLAY DELAY: 0.0001"
- REJECT:
0%
E
- ENERGY: HIGH I/
- DISPLAY START: 11P 0
- DAMPING: 1K OHM
"-/---
FLAN
- PRF MODE: AU
'-1I TCG: ONE]-"OF*"0 DISPLAY WIDTH: 2.0 inches (sip)
REF. REFLECTOR: SDH Reflector @.725" GAIN: 43 dB CALIBRATION TIMES AMPLITUDE: 80%
METAL PATH: 1.42"
] INITIAL TIME: 0812 FINAL TIME: 1112 VERIFICATION TIMES
- 1) 0910 12) N/A
- 13) N/A
- 4) N/A
- 5) N/A
- 6) N/A
- 7) N/A
- 8) N/A
- 9) N/A
- P1)I QUALIFIED INSTRUMENT SETTINGS:
VERIFY INSTRUMENT SETTINGS AND CALIBRATION SEQUENCE ARE IN ACCORDANCE WITII TABLE 2 OF T'fE APPLICABLE PDT QUALIFICATION IMPLEMENTATION PROCEDURE!
LINEARITY CHECK SIGNAL 1 00 90 80 70 60 50 40 30 20 10 VERTICAL SIGNAL 2 50 45 40 35 30 25 20 15 10 GAIN SET
-6 dB
-12 dB SET
+12 SET
+6 ATTENUATOR AMP 80 32-48 16-24 20 64-96 40 64-96
___ __40 20 80o8 COMMENTS:
WELDS/ITEMS EXAMINED:
RWCU-3-001-070 W/O# 07-714055-000 I
/
000484 DIGITAL ULTRASONIC TENNESSEE VALLEY CALIBRATION REPORT NUMBER:
AUTTIORITY DATA SHEET Role PROJECT: BFN UNIT: 3 CYCLE: 13 CALIBRATION DATE: 04/18/2008 PROC.:
N-UT-64 REV: 11 1 CALIBRATION CALIBRATION BLOCK NO.: WB-85 V INSTR. MFG: KRAUTKRAMER DUE DATE: 11/03/08 SIMULATOR BLOCK NO: 790662
-/
TEMP: 72' F MODEL/TYPE: USN 60 f
M & TE NO.: E36303 -'
THERMOMTER S/N: 522350 DUE DATE: 06/06/(18 TRANSDUCER MFG: RTD MODEL: TRL */
COUPLANT COUPLANT ELEMENTS: 2 SHAPE: Rect.
ULTRAGEL 11 04325 S/N 99-1217 1f SIZE: 8X14 FREQ:
2.0 Mhz I EXAM TYPE:
SHEAR[7 LONGE]
RL-CONTOUR: N/A FOCUS: FS-20 ANGLE VERIFICATION CABLE TYPE:
RG-174 LENGTH:
72"
- CNT:
0,BLOCK TYPE: ROPMAS S/N: 790662 Simulator.725" S.D.H. v DAC 1.00" NOTCH4 NOMINAL ANGLE:
600 ACTUAL ANGLE:
600 100 INSTRUMENT SETTINGS A
REFLECTOR REFERENCE MEMORY
-M SCAN DIRECT.
NI(:H SDII SE.NSITImrY NUJM13LR p
AXAL Z []
59.5 dB 60 RTD 60 L
C-,*
LLIRO N/A dB N/A I
RANGE:
2.2001"
- INST. FREQ.: 2.0 Mhz.,
40 T
ZERO: 7.9800jis
- RECTIFY: FULL WAVE U
VELOCITY:.2220 ps
/
PULSER: DUAL 7/
20 D
DISPLAY DELAY: 0.00(0'
- REJECT:
0%
E
- ENERGY: HIGH I
- DISPLAY START: 1P,
0
- DAMPING: 1K OHM I DET: [PEAKL] FLANK
- PRF MODE: AUJTOHIGH TCG: ONL]
OFFN DISPLAY WIDTH: 2.2" inches (s/p)
REF. REFLECTOR: SDH Reflector @.725" GAIN: 51.5 dB CALIBRATION TIMES AMPLITUDE: 80%
METAL PATH: 1.43Y INITIAL TIME: 0816 FINALTIME: 1054 VERIFICATION TIMES 1)1010
- 12) N/A
- 3) N/A
- 4) N/A
- 5) N/A
- 16) N/A
- 17) N/A
- 18) N/A
- 19) N/A
- PDI QUALIFIED INSTRUMENT SETTINGS:
VERIFY INSTRUMENT SETTINGS AND CALIBRATION SEQUENCE ARE IN ACCORDANCE WITH TABLE 2 OF THE APPLICABLE PDI QUALIFICATION IMPLEMENTATION PROCEDURE!
LINEARITY CHECK SIGNAL 1 100 90 80 70 60 50 40 30 20 10 VERTICAL SIGNAL 2 50 145 40 35 130(1 2-5 20 is 10 5
GAIN SET
-6 dB
-12 dB SET
+12 SET
+6 ATTENUATOR AMP 80 32-48 16-24 20 64-96 40 64-96 I40 s
40 20 808 COMMIENTS:
]WELDS/ITEMS EXAMINED:
RWCU-3-001-070,,
W/O# 07-714055-000
/
E Y ER:
k a
lahoney EXAMINER:
Alex Zippercr REVIEWER:
ANII:
DATE:
'Xv/*pf LEVEL: 11 LEVEL:
If I LEVEL:__
DATE:
PG OF
/_
P/)
/3 0
000485 TVA WALL THICKNESS REPORTNO:
PROFILE SHEET ROqe PROJECT:
WELD NO:
RWk)O-3-OOL 7D UNIT: -
CyCA-E_ )3 SYSTEM:
A JCo Record Thickness Measurements As Weld
- Weld Edge Indicated, Including Weld Width, Centerline Edge-To-Edge At 0C 2.5" 2.5" IN Position o" 90" 180" 270" 'i Sid -
Sid
~L CROWN HEIGHT: _
-_____DIAMETER.:
CROWN WIDTH:
WELD LENGTH:
Y
~.'77 5 3 *
'¢**
),b2.
EXAM INER:
REVIEWED BY:
I:
LZVE:.jz DATE:
agsvz 1
_________________pt______
LEVEL: _______
DAT:
J 3
DATE:
I
~~~PAGE
=
4LIII. OF TVA 19669 (NP-5-89)
M-08-999-44
PROJECT:
gF-SYSTEM:
Unit:
-5 C NIC.LE 13 WELD NC I
~.: R]Xt ~ DO-0 70 0
c;,20 TVA 19669 (ON P-6-88)
w 9
J-*J-03-O0 (TVA
'-fAP)
T.-CS &RAWIDVNý SUPERSEDES A PORTION C
.:-!4-C
/N
/I S-J, I'
69-500-RWC-37O0!-
026 tt
.ATERIAL SPECIFICATIONS j "
SA4C0
'VP316tGS SCH.
80 iI 6
5A3"76 TPJr'6NG SCH.
80 A':'f-Z CC-i (EOUIVALENT)
I)I I '
i t
VRS r~sr
~
./a J
33 l
01 1 D~ 10 I l.'T:':,
iI
.* ll!
"Slt, 1VI*'I[ll)
HI Ittl AJJ I.S.IU DAN l
El i E t7ESWC VALLEY AUT,*,PTY
-ROi*S FERRY NUCLEAR PLANT UNI T 3 ANL/C~/1 UP.
R'fE. AND CR0
,'LtD1
!D'/'NTTV'IC..1 L-iN N
¢C VIA)3 I
I*
r 0 1 OF 021 J
- 7-,.- 327--C F
000348 TENNESSEE VA LIEY EXAMINATION
SUMMARY
AUTHORITY I
AND RE PORTF NUMBER:
RESOLUYTION DATA SHEET
/-;ý79 PROJECT: BFN UNIT: 3 CYCLE: 13 COMPONENT ID' RWCU-3-001-071 EXAMINATION METHOD SYSTEM: PWC0l'I ISI DWG. NO. 3-ISI-0328-C-01 MT El PT L]
CODE CLASS:
I CATEGORY: B-J PROCEDURE: N-UT-64 REV: 11 TC:NA COFIG.:
Valve TO Pipe EXAMINER:
73%AI(,a2obJit EXAMINER:
/4wxY tsPcR EXAMINER:
EXAMINER:
LEVEL:
LEVEL: r LEVEL: fft LEVEL:
M
,NI300\\\\
- xiRNk, N
NNX The package contains the ultrasonic examination data for RWCU-3-001-071.
This examl meets the requirements of NU0313, cat. A, EXREQ 96E-02.
and ASME Section Xl, cat.B-J, item B9.1 1, EXREQ P03-03.
The examination was performed using ASME Section XI, Appendix VII and Appendix VIII personnel, equipment and techniques as amended by the f
10CFR50.55a Final Rule 7kW li4a+& i4 A, s 1cdýnL pý41, 5V,3/4 The joint configuration is a cast SfS pipe to pipe full pen butt weld.
The examination was performed using TVA Procedure N-UT-64 which implements PDI Procedure PDI-UT-2 for Austenitic pipe welds The weld was examined using 1.5 nm-Iz., 45 and 60 degree shear waves and a 70 degree 2.25 mHz shear wave.
t/o ak4,,...4t
- flo, Accees for the exam was limited to a single side due to joint geometry. V The achieved examination volume was 69%
RESOLUTION BY:
REVIEWED BY:
ANII:
%VL DATE:
ATE
/67 LEVEL: gý DATE: 4441fl LEVEL:= D LATE:
OF.
OF
000349 0
MANUAL ULTRASONIC TENNESSEE VALLEY PIPING EXAMINATION REPORT NUMBER:
AUTHORITY DATA SHEET R076 PROJECT: BFN UNIT: 3 CYCLE: 13 EXAMINATION DATE:
09 April 2008 PROCEDURE: N1IYT-64 REV: 0011 TC: N/A. START TIME: 1350 END TIME: 1422 SYSTEM.
I Isi DWG. NO:- 431-3-332-C-I
- f. dITEXAM SURFACE Ii ID 0
OD COMPONENT ID:
,I4.i-34 t6"4-3ý-m-I -
77,),j MATL. TYPE:
EL CS Z SS E-CSCL []CCSS CONFIGURATION SURFACE TEMP.: 78" F PYRO. NO.: 522350 VALVE TO Pipe F
CAL DUE DATE: 06/06/08 FLOW I
EXAM NATION ANGLE 45S 60S 70S Wo
REFERENCE:
CENTERLINE OF WELD CIRC. SCAN SENSITIVITY 34.0 Lo
REFERENCE:
c AXIAL SCAN sENsrTivITY 32.0 45.0 60.0 IND.
L (in) FROM REF.
AT MAX AMP MAX EXAM NOM.
N IND. INFO:
NO.
LI L
L2 W
MP D
AMP NO.
ANG.
R TYPE, DAMPING, MAX MAX MAX MAX
%DAC 3-14 1
ETC.
NRI 3
45 SHEAR NRI 4
45 SHEAR NRI 5
45 SHEAR NRP 6
45 SHEAR NRI 3
60 SHEAR NR1 60 0 1 SHEAR 4
4 4
4 4-1 W
NRI 3
70 0 1 SHEAR NRI 401 70 TSHEAR REMARKS / LIMITATIONS:
MAINTAINED 5 TO 20% ID ROLL DURING SCANNING. Root Geometry noticed 3600 intermittently at various amplitudes with the 600 & 700. The indication had no target motion and had The same metal path around the weld. Skewing of the transducer results with a quick rise and fall of the Signal.See attached sketch.Q?
Mi~
S2 R411 bk -3
.LOIM
-& 01
- 41,1 Signal.See attached sketch. 0.)
EXAMINER: TI~ommy Brown LEVEL: H ANTI:
EXAMINER: Samual Alex LEVEL: ILIE DATE: '14,.10ýr REVIEWER:
000350 WALL THICKNESS REPORT NO:
TVA PROFILE SHEET PROJECT:
._f WELD NO:,j1c.s.a-.3&".ý/
a 7(
UNIT:
SYSTEM:
Z CA(I Record Thickness Meesurements As Weld
2---------2-"
- I Position 0
90 1801270
[
Side Sid EE
-Flow CROWN HEIGHT:.
I*'.$
DIAMETER:
CROWN WIDTH:
WELD LENGTH:
t *r 6*M-reY' 4 0 ElX REVIEWED BY:
ANil:
LEVEL-DATE:do
-P.C=
O TVA 19668 (NT-5-99)
/
1.108. 99.,44
nnq~ I TVA WALL THICKNESS REPORT NO:
PROFILE SHEET 76 PROJECT:
13rtl WELD NO: eeo,0 CYJ "-"0/-
7/
UNIT:
SYSTEM:
Record Thickness Measurements AS WeId C Weld Edge Indicated, Including Weld Width, Center1ine Edge-To-Edge At 0"
- 1.
2.5" 2.5" Position 0-90" 1180° 270' r 1L
[]
ED Flow CROWN HEIGHT:
DIAMETER:
CROWN WIDTH:
v WELD LENGTH:
'.2 y. Iq;** xl, K/
AF~muQ~ A52MZ EXAM OsLU9tv#______
(.
/j)x.6-
.04, J'c
,9 it J.2W4,i1.-
2 R
BY-AI4
(, S.-,t A Zb. k*
z 1
79 3,."t 1*
LEVEL:
LEVEL:
DATE DATE:
OATES 4;2ý?4LO PAGE OF TVA 19668 (NP-5-89) 1-.104 941-44 I/
000352 S
DIGITAL ULTRASONIC TENNESSEE VALLEY CALIBRATION REPORT NUMBER:
AUTHORITY DATA SHEET 9
-76 PROJECT: BFN UNIT 3 CYCLE: 13 CALIBRATION DATE:
09 April 2008 PROC.:
N-UT-64 /
REV:001 I I TC:N/A CALIBRATION BLOCK NO.: WB-85 wZ INSTR. MFG: GE DUE DATE: 11/03/2008 SIMULATOR BLOCK NO: 790662,/
TEMP: 730 F MODEL/TYPE: USN 60 /
M & TE NO.: E34054 THERMOMTER S/N: 522350 DUE DATE: 06/06/08 TRANSDUCER MFG: KBA MODEL: Comp-G I COUPLANT BATCH:
ELEMENTS:
I SHAPE: ROUND ULTRAGEL II 05325 D S/N 011F74B1I /
SIZE:.375
ý/
FREQ:
1.5 MHz /
EXAM TYPE:
SHEARO LONGO]
RL'-]
CONTOUR:
FLAT FOCUS: N/A ANGLE VERIFICATION CABLE TYPE:
RG-174 LENGTH:
72"
- CNT:
0 BLOCK TYPE: ROMPAS S/N: 790662 SIMULATOR DAC 0.5" NOTCHU NOMINAL ANGLE: 450 V
ACTUAL ANGLE: 45' 00 INSTRUMENT SETTINGS N I L
A REFLECTOR REFERENCE MEMORY 80 M
SCAN DIRECT.
NTCH SDH SENSITvrrY NUMBER P
AXIAL E
E]
28.0 dB_ RWCU G20 60 L
CIRC 0N
]
28.0 dB I
RANGE: 1.500
- INST. FREQ.: 2.0 Mhz V 40 T
PROBE DELAY: 7.6147
- RECTIFY: FULLWAVE,/
U VELOCITY: 0.1237 DUAL E] ON OFF 20 D
DISPLAY DELAY: 0.000
- REJECT:
0%
E
- ENERGY: HIGH
- DISPLAY START: IP Y
0
- DAMPING: 1K OHM V
DET: E]PEAKZ FLANK
- PRF MODE: AUTOHIGH TCG: ONO]
OFFN DISPLAY WIDTH: inches 1.500 REF. REFLECTOR: SDH GAIN: dB 31.5 CALIBRATION TIMES AMPLITUDE: 80 FSH METAL PATH: 1.05 INITIAL TIME: 1331 FINAL TIME: 1430 VERIFICATION TIMES I1)1350 12) N/A 13)N/A
- 4) N/A
- 5) N/A 16) N/A
- 17) N/A _ 8) N/A 9 N/A
- PDI QUALIFIED INSTRUMENT SETTINGS:
VERIFY INSTRUMENT SETTINGS AND CALIBRATION SEQUENCE ARE IN ACCORDANCE WITH TABLE 2 OF THE APPLICABLE PDI QUALIFICATION IMPLEMENTATION PROCEDURE!
LINEARITY CHECK SIGNAL 1 100 90 80 70 60 50 40 30 2
10 VERTICAL SIGNAL 2 50 45 40 35 130 I25 2011511015 GAIN ET
-6 dB
-12 dB SET
+12 SET
+6 ATTENUATOR 32-48 16-24 20 64-96 40 64-96 40 20 80 80 COMMENTS: Maintain 5 to 20 % ID roll during scanning WELDS/ITEMS EXAMINED:
RWCU-3-001-071,/
EXAMINER:
EXAMINER:
REVIEWER:
ANII:
J Tommy Brown SAMUAL ALEX ZIPPERER DATE:
1/Z32 LEVEL: II LEVEL: I1lL LEVEL-DATE PG.
OF I-1 222:7 W/;_4 e P
7
000353 DIGITAL ULTRASONIC TENNESSEE VALLEY CALIBRATION REPORT NUMBER:
AUTHORITY DATA SHEET P076 PROJECT: BFN UNIT 3 CYCLE: 13 CALIBRATION DATE:
09April2008 PROC.:
N-UT-64 REV:00I I TC:N/A CALIBRATION BLOCK NO.: WB-85 INSTR. MFG: GE DUE DATE: 11/03/2008 SIMULATOR BLOCK NO: 790662 TEMP: 730 F MODEL/TYPE: USN 60 M & TE NO.: E34054 THERMOMTER S/N: 522350 DUE DATE: 06/06/08 TRANSDUCER MFG: KBA MODEL: Comp-G COUPLANT BATCH:
ELEMENTS:
.I SHAPE: ROUND ULTRAGEL II 05325 D S/N OIFHB1 SIZE:.375 FREQ:
1.5 MI-z EXAM TYPE:
SHEARI LONG[]
RL[]
CONTOUR:
FLAT FOCUS: N/A ANGLE VERIFICATION CABLE TYPE:
RG-174 LENGTH:
72"
- CNT:
0 BLOCK TYPE: ROMPAS
=
S/N: 790662 SIMULATOR DAC 0.5 " NOTCH NOMINAL ANGLE: 600 ACTUAL ANGLE: 600 100
-INSTRUMENT SETTINGS A
REFLECTOR REFERENCE MEMORY 80--------
M SCAN DIRECT.
NTCH SDH SENSITIVITY NU1MBER p
AXIAL Z
]
E 31.5 dB RWCG2060 60 L
RANGE: 1.500
- INST. FREQ.: 2.0 Mhz 40 T
PROBE DELAY: 6.4750
- RECTIFY: FULLWAVE U
VELOCITY: 0.1237 DUAL [] ON Z OFF v
D DISPLAY DELAY: 0.000
- REJECT:
0%
20 2
E
- ENERGY: HIGH
- DISPLAY START: IP 0*DAMPING:
IK OHM DET:_--PEAK_
FLANK
- PRF MODE: AUOHG T"
ONE"]
OFF[
DISPLAY WIDTH: inches.._.500 REF. REFLECTOR: Near SDH GAIN: dB 31.5 CALIBRATION TIMES AMPLITUDE: 18%FSH METALPATH:.51 INITIAL TIME: 1334 FINAL TIME: 1431 VERIFICATION TIMES 1)1415
- 2) 3)N/A 4)N/A 15)N/A 16)N/A 17)N/A
- 18) N/A 19N/A
- PDI QUALIFIED INSTRUMENT SETTINGS:
VERIFY INSTRUMENT SETTINGS AND CALIBRATION SEQUENCE ARE IN ACCORDANCE WITH TABLE 2 OF THE APPLICABLE PDI QUALIFICATION IMPLEMENTATION PROCEDURE!
LINEARITY CHECK SIGNAL 1 90 80 70 60 50 40 30 20 10 VERTICAL SIGNAL 2 50 45 40 35 30 25 20 15 10 5
SET
-6 dB
-12 dB SET
+12 SET
+6 ATTENUATOR [MP 32-48 16-24 20 64-96 40 64-96 40 20 80 80 COMMENTS: Maintain 5 to 20 % ID roll during scanning WELDS/ITEMS EXAMINED:
RWCU-3-001-071 EXAMINER:
EXAMINER:
REVIEWER:
N:
Tommy Brown SAMUAL ALEX ZIPPERER DATE:
q/0y LEVE :11 LEAL: 1ff LEVEL-DATE-,
PG.
OF
_4-101 t7
000354 0
TENNESSEE VALLEY AUTHORITY DIGITAL ULTRASONIC CALIBRATION DATA SHEET I
REPORT NUMBER:
RO7e PROJECT: BFN UNIT 3 CYCLE: 13 CALIBRATION DATE:
09 April 2008 PROC.:
N-UT-64 REV:001 I TC:N/A CALIBRATION BLOCK NO.: WB-85 INSTR. MFG: GE DUE DATE: 11/03/2008 SIMULATOR BLOCK NO: 790662 TEMP: 73' F MODEL/TYPE: USN 60 M & TE NO,: E34054 THERMOMTER S/N: 522350 DUE DATE: 06/06/08 TRANSDUCER MFG: KBA MODEL: Comp-G COUPLANT BATCH:
ELEMENTS:
I SHAPE: ROUND ULTRAGEL II 05325 D S/N 0OFST9 SIZE:.375 FREQ:
2.25 MHz EXAM TYPE:
SHEARM LONG[-]
RLL]-
CONTOUR:
FLAT FOCUS: N/A ANGLE VERIFICATION CABLE TYPE:
RG-174 LENGTH:
72"
- CNT:
0 BLOCK TYPE: ROMPAS S/N: 790662 SIMULATOR DAC
,0.5" NOTCH NOMINAL ANGLE: 70' ACTUAL ANGLE: 700 100-INSTRUMENT SETTINGS A
REFLECTOR REFERENCE MEMORY M
SCAN DIRECT.
NTCH I SDH SENSITIVY NUMBER 80 p
AXIAL 0
II 51.0 dB 69-500 60 L
[] t E dB I
RANGE: 2.500
- 1NST. FREQ.: 2.25 Mhz 40 T
PROBE DELAY: 7.5459
- RECTIFY: FULLWAVE U
VELOCITY: 0.1237 DUAL El ON 0 OFF 20 D
DISPLAY DELAY: 0.000
- REJECT:
0%
E
- ENERGY: HIGH
- DISPLAY START; IP 0
- DAMPING: IK OHM DET: [--PEAKo FLANK
- PRF MODE: AUTOHIGH TCG: ON[]
OFFE DISPLAY WIDTH: inches 2.500 REF. REFLECTOR: SDH GAIN: dB 44.5 CALIBRATION TIMES AMPLITUDE: 80 FSH METAL PATH:.725 INITIAL TIME: 1339 FINAL TIME: 1432 VERIFICATION TIMES 1)1402 12) N/A 3)N/A
- 4) N/A
- 5) N/A
- 6) N/A
- 7) N/A
- 8) N/A 9.N/
- PDI QUALIFIED INSTRUMENT SETTINGS:
VERIFY INSTRUMENT SETTINGS AND CALIBRATION SEQUENCE ARE IN ACCORDANCE WITH TABLE 2 OF THE APPLICABLE PDI QUALIFICATION IMPLEMENTATION PROCEDURE!
___LINEARITY CHECK ISIGNALl1 1001 90 180 170 160 150 140 130 120 10 VERTICAL SIGNAL 2 50 45 40
- 3 25 20 15 SET
-6 dB
-12 dB SET
+12 SET
+6 AYTENUATOR AMP 80 3248 1624 64-96 40 64-96
___________40 20 80 8
COMMENTS: Maintain 5 to 20 % ID roll during scanning WELDS/ITEMS EXAMINED:
RWCU-3-001-071 EXAMINER:
EXAMINER:
REVIEWER:
ANII:
Tommy B 0ow SAMUALALýE*PERER z
lt
ý DATE:
Z11e/log LVLEVEL:
EVL1I LEVEL:
DATEc PG.
DF #7 Rlzp
000242 S1 TENNESSEE VALLEY AUTHORITY EXAMINATION SIUMMA RY AND RESOLUTION DATA SHEET REPORT NUMBER:
PROJECT: BFN UNIT: 3 CYCLE: 13 COMPONENT ID:
DRITR-3-03 EXAMINATION METHOD SYSTEM:
1 ISI DWG. NO. 3-ISL-0330-C-01 MT PT []
CODE CLASSfi I CATEGORY: D PROCEDURE: N-UT-64 REV: I1 TC:NA COFIG.:
Valve TO Flued Head EXAMINER-7Ap
.0 4,o--W-J EXAMINER:
/,5t',
$lt,-
EXAMINER:
'/ M EXAMINER:
LhEVEL:
1 LEVEL:<I LEVEL:
LEVEL The package contains the ultrasonic examination data for DRHR-3-03.
This exam meets the requirements of NUREG 0313 for IGSCC.
The examination was perfbrmed using ASME Section Xl, Appendix VII and Appendix VIII personnel, equipment and techniques as amended by the IOCFR50.55a Final Rule The joint configuration is a valve to flued head full pen butt weld.
0 The examination was pertormed using TVA Procedure N-UT-64 which implements PDI Procedure PDI-UJT-2 for Austenitic pipe welds The weld was examined using 45 degree shear wave for axial and circumferential scan directions. 60 and 70 degree shear waves were also used for scans in the axial direction.
106 4C4 eretdsn dir*tt 9
1'4. A6a0 k46&
d 1
ew r
The achieved examination volume was 62.5%
&9/41Z $qsfaic-ý I
RESO.UTIO*i BY:
REVIEWED BY:
ANII:
1107;LDA TE:
x) A-LEVEV1 1 DATE:
O LEVEL:
DATE:
PG.
/
OFE7
000243 U
MANUAL ULTRASONIC TENNESSEE VALLEY PIPING EXAMINATION REPORT NUMBER:
AUTIHORITY DATA SHEET P0 PROJECT: BFN UNIT: 3 CYCLE: 13 EXAMINATION DATE:
23 March 20018 PROCEDURE: N-UT-64 REV: 0011 TC: N/A START TIME: 1015 END TIME: 1107 SYSTEM:
RHRS IS1 DWG. NO: 3-ISI-0330-C EXAM SURFACE El ID 0
OD COMPONENT ID: DRIHR-3-03 MATL. TYPE:
[ECSCL
[ECCSS CONFIGURATION SURFACE TEMP.: 78' F PYRO. NO,: 522350 VALVE TO FLUTED HEAD F
CAL DUE DATE: 06/06/08 FLOW,
1 EXAM INATTON ANGLE 45S 60S 70S Wo
REFERENCE:
CENTERLINE OF WELD CIRC. SCAN SENSITIVITY 39.5 Lo
REFERENCE:
TDC AXIAL SCAN SENSITIVITY 39.5 55.0 60.0 IND.
L (in) FROM REF.
AT MAX AMP MAX EXAM NOM.
N IND. INFO:
NO.
LI L
L2 W
MP D
AMP NO.
ANG.
R TYPE, DAMPING, MAX MAX MAX MAX
%DAC 3-14 I
ETC.
NRI 3
45 0
SHEAR NRI 4
45 0 SHEAR 5
45 0
SHEAR 6
45 0
SHEAR 3
60 0
SUEAR 4
60 Z1 SHEAR W
3 70 01 SI-WAR 4
70 0
SIEAR REMARKS I LIMITATIONS:
MAINTAINED 5 TO 20% ID ROLL DURING SCANNING.
EXAMINER: Tonmmy Brown EXAMINER: Samual Alex I
mw REVIEWER:
A dzi-a" I-.
5)#
1-if i
- F-wa~
Vpw"As I~~
V J
-i Alf, 6 f C.
TVA 19669 (ONP-6-88)
PROJECT:
14 SYSTEM:.
Unit:
e ye, 3J3 WELD NO.:.
~&t~eepEXAM: OtiOLMe -C&VL. tpC"6'J WEIV.L04ý
- AeffiG'qb'Q JFXAM VO L-U)4
- 7,7
~
77M/ 5 94~~g/
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r7
- 1:
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-17 V=LJM4'4JMe2 AdzFA TVA 19669 (ONP-6-88)
r 000246 0
DIGITAL ULTRASONIC TENNESSEE VALLEY CALEJIRATION REPORT NUMBER:
AUTIHORITY DATA.S.H.IEET PROJECT: BFN UNIT 3 CYCLE: 13 CALIBRATION DATE:
23MAR2008 PROC.:
N-UT-64 REV:0011 TC:N/A CALIBRATION BLOCK NO.: WB-85 INSTR. MFG: CE DUE DATE: 11/03/2008 SIMULATOR BLOCK NO: 6026-83 TEMP: 73' F MODEL/TYPE: USN 60 M & TE NO,: E34054 THERMOMTER S/N: 522350 DUE DATE: 06/06/08 TRANSDUCER MFG: KBA MODEL: Comp-G COUPLANT BATCH:
ELEMENTS:
I SHAPE: ROUND ULTRAGEL I1 05325 D S/N O1FHBI SIZE:.375 FREQ:
1.5 MHz EXAM TYPE:
SHEARZ LONG[-
RL--
CONTOUR:
FLAT FOCUS: N/A ANGLE VERIFICATION CABLE TYPE:
RG-174 LENGTH:
72"
- CNT:
0 BLOCK TYPE: ROMPAS
=S/N: 6026-83 SIMULATORi DAC JL5 NOTCI I NOMINAL ANGLE: 45" ACTUAL ANGLE: 45" 100INSTI'RIMENT SF'TTIN(;S A
REFLECTOR F.R.NCF.
.uiNIoRY 30 M
SCAN DIRD71'.
N I'CII SD ! I 51.NSITIVITY N M E p
AX I N
I --
37.5 c113 RHR45 L
Z El 37.5 (13 RR45 I
RANGE: 3.500
- INST. FREQ.: 2.0 Mhz 40 T
PROBE DELAY: 5.9084
- RECTIFY: FULLWAVE U
\\'ELOCITY: 0. 1239 D UTL [7 0ON ED 0 FF 20 D
DISPLAY DELAY: 0.000
- REJECT:
0'7 E
- ENERGY: HIGH "DISPLAY START: IP 0
- DAMPING: IK OHM DET: LIPEAKZ FLANK
- PRF MODE: AUTOHIGH TCG: ONO OFF DISPLAY WIDTH: inches 3.500 REF. REFLECTOR: SDH GAIN: dB 48.5 CALIBRATION TIMES AMPLITUDE:
80 FSH METAL PATH:.942 INITIAL TIME: 0722 FINAL TIME: 1121 VERIFICATION TMES
- 11) 0920 2)1011 3)N/A
- 4) N/A
- 5) N/A
- 6) N/A
- 7) N/A
- 8) N/A 9
A
- I'DI QUALIIiED INSIHRUMENT SETTINGS:
VERIFY INSTIRUMENT SETTINGS AND CALIB RATION SEQUE-FNCEi ARE IN ACC()RDANCE WITII TABLE 2 OF TIlE APPLICABLE IPI) QUALI'ICATION IMPLEMENTATION PROCEDURE' LINEARIT1Y ChE'CK SIGNAL I 100 90 80 70 60 50 40 30 20 10 VERTICAL SIGNAL 2 50 45
- 40.
35 30 25 20 15 10 GAIN SET
-6 dB
-12 dB SET
+12 SET
+6 ATTENUATOR AMP 80 32-43 16-24 20 64-96 40 64-96 40 20 80 80 COMM ENNTS: Maintain 5 to 20 % ID rollduring scanning WEILDS/ITEMS EXAMINED:
DRIIR-3-12, I)RIIR-3-03 EXAMINER:
EXAMINER:
REVIEWER:
ANII:
Ai Tommy Bro SAMIJAL ALEX ZIPPERER
,v
- 1 LV V LEVEL:
DATE-PG.
OF
_I_
_=__
ý oc
4 000247 DIGITAL UTLTRASONIC TENNESSEE VALLEY CALIBRATION REPORT NUNIBER:
A UT1HO lIUTY DATA SHEET go, 5 PROJECT: BFN UNIT 3 CYCLE: 13 CALIBRATION DATE: 23 MAR 2008 PROC.:
N-UT-64 REV:001 I TC:N/A CALIBRATION BLOCK NO:: WB-85 INSTR. MFG: GE DUE DATE: 11/03/200S SIMULATOR BLOCK NO: 6026-83 TEM.P: 730 F MODEL/TYPE: USN 60 M & TE NO.: E34054 THERMOMTER S/N: 522350 DUE DATE: 06/06/08 TRANSDUCER MFG: KBA MODEL: Comp-G COUPLANT BATCH:
ELEMENTS:
I SHAPE: ROUND ULTRAGEL II 05325 D SIN OIFHBO SIZE:.375 FREQ:
1.5 MHz EXAM TYPE:
SHEARDA LONG[]
RL0]
CONTOUR:
FLAT FOCUS: N/A ANGIEVIRIFICATION CABLE TYPE:
RG-174 LENGTH:
72"
- CNT:
0 BLOCK TYPE: ROMPAS S/N: 6026-83 SIMULATOR I)AC 1.5 ".NOT'I!JI NOMINAL ANGLE: 60" ACTUAL ANGLE: 60" A
REFLECTOR RFFINR.NC[I.
MEMNIRY M
SCAN.DIRI:ECT..
I I'I Sl.l SINSI 'IVITY NItIMIIT HR p
AXIAL
- 43.
I 40 dBi RHR60 60 L
CIRC E
1 0 d,,
W I
RANGE: 5.000
- INST. FREQ.: 2.0 Mhz 40 T
PROBE DELAY: 6.920
- RECTIFY: FULLWAVE U
VELOCITY: 0. 1230 DUAL El ON 0 OFF 20 D
DISPLAY DELAY: 0.000
- REJECT:
0%
E "ENERGY: HIGH
- ýDISPLAY START: IP 0
- DAMPING: IK OHM DET: EPEAKO FLANK
- PRF~ MODE: AUTOHIGH TCG:1 ONEI OFFM DISPLAY WIDTH: inches 5.000 REF. REFLECTOR: SDH GAIN: dB 40.5 CAI.mIIRATION TIMES AMPLITUDE: 80 FSH METAL PATH: 1,495 INITIALTIME: 0743 FINALTI"E: 1127 VERIFICATION TIMES
- 1) 0936 12)1035
- 3)
- 4)
- 5)
- 16)
- 7)
I 8) 9)
- PDI QUALIFIEiI)
INSTRUMENT SETTINGS:
VERIFY INSTRUMENT SETTINGS AND CALIB3RATION SF.Q UENCEI,. ARE IN ACCORDANCEi WITh TABLE 2 OF TIlE APPLI(CABLE I'DI QUAI.IFICATION LMPLEMENTATION PROCE.DUI.RE" LINEIARII-Y CIIECIC SIGNAL I 100 90 30 70 60 50 40 30 20 10 VERTICAL SIGNAL 2 50 145 40 35 30 25 20 I5 10 5
AIGNAL
-6 dB
-12 dB SET
+12 SET
+6 ATTENUATOR AMP 80 32-48 16-24 20 64-96 40 64-96 40 20 808 COMMENNTS: Maintain 5 to 20 % ID roll during scarininlg WELi)S/'I',EMS EXAMINED:
_I)RIIR-3-12, I)RIIR-3-113 EXAMINlER:
E'XAMINER:
I REV IF;WER:
L EVEL-__ I)ATE ANIIh AJ DATE:
PG OF 7
000248 DIGITAL ULTRASONIC TENNESSEE VALLEY CALIBRATION REPORT NUMBER:
AUTHORITY DATA SHEET 900 PROJECT: BFN UNIT 3 CYCLE: 13 CALIBRATION DATE:
23 MAR 2008 PROC.:.
N-UT-64 REV:00 11
. TC:N/A CALIBRATION BLOCK NO.: WB-85 INSTR. MFG: GE DUE DATE: 11/03/2008 SIMULATOR BLOCK NO:
6026-83 TEMP: 730 F MODEL/TYPE: USN 60 M & TE NO.: E34054 THERMONITER S/N: 522350 DUE DATE: 06/06/08 TRANSDUCER MFG: KBA MODEL: Comp-G COUPLANT BATCH:
ELEMENTS:
I SHAPE: ROUND ULTRAGEL II 05325 D S/N 01FH9W SIZE:.375 FREQ:
1.5 MHz EXAM TYPE:
SHEAR[R LONG[]
RL--
CONTOUR:
FLAT FOCUS: N/A ANG(LE VERIFICATION CABLE TYPE:
RG-174 LENGTH:
72"
- CNT:
.0 BLOCK TYPE: ROMPAS S/N: 6026-83 SIMIIILATOR DAC2 1.5 N(OTCilI NOMINAL ANGLE: 70" ACTUAL ANGLE: 70" INSTRUMI ENT SI'TTIN(S A
REFLECTOR REI'I'FNCEi NI'MC1, Y
NI
'V\\\\
l~kL~I NT~i 81)I SEN'SITIVflY
~
- n~
p AXIAL 55.0 dLi RHR70 60 L
CIRL" I
_i I
RANGE: 6.00
- INST. FREQ.: 2.0 Mhz 40 T
PROBE DELAY: 7.4391
- ýRECTIFY: FULLWAVE U
VELOCITY: 0. 1235 DUAL '-
ON X OFF 20 D
DISPLAY DELAY: 0.000
- ýREJECT:
017 E
- ENERGY: HIGH
- DISPLAY START: IP
- DAMPING: IK OHM DET: E-PEAK[
FLANK.
APF3OE:AUTOHIGH-T MODE OFF DISPLAY WIDTH: inches 6.00 REF. REFLECTOR: SDH GAIN: dB 38.5 CALIBRATION TIIMFS AMPLITUDE: 80 FSH METAL PATH: 2.19 INITIAL TIME: 0754 FINAL TIME: 1123 VElRIFICATION TIMES 1)0950 2)1049
- 13) N/A
- 4) N/A 15) N/A
- 16) N/A
- 17) N/A
- 18) N/A
- 9) N/A I In yLALI all) I.NS I,*UJMLVItN It Dili I Ir VERIFY INS'i'RUNIENT SETTINGS AND (CALIBRATION SEQU.IENCE ARE IN ACCOR)DAN(]F. WITil TABILE 2 OF TilE A I'LICA BLE PI)I QUALIFICATION IMP I'LEMENTATION PROCElI)t IR!,
LINEAIT'Y CHECK SIGNAL 1 100 90 80 70 60 50 40 30 20 10 VERTICAL SIGNAL 2 50 45 40 35 30 25 20 15 10 5
GAIN SET
-6 dB
-12 dB SET
+12 SET
+6 ATTENUATOR 32-48 16-24 20 64-96 40 64-96 40" 3
..._2 4
20 80 80 CO:IMMEI'NTS: Maintain 5 to 20 % ID roll during scanning WEII)S/ITEMS EXAMINEI):
I)RI IR-3-12, I) IR 03
000249 TENNESSEE VALLEY EXAMIN'ATION
SUMMARY
A UTHORITY AND REPORT NUMBER:
RESOLUTION DATA SHfIET f**
PROJECT: BFN UNIT: 3 CYCLE:
13 COMPONENT ID: DRHR-3-12 EXAMINATION METHOD SYSTEM-,
ISI DWG. NO. 3-ISI-0330-C-01 MT PT UT Z VT ]
CODE CLAgg:" 1 1 CATEGORY: R-A PROCEDURE: N-UT-64 REV: 11 TC:NA COFIG.:
I Valve TO Flued Head EXAMINER:-..
714o.,Lt *S00Jj4 LAEL17,I EXAMINER:
LEVEL: -22 EXAMINER:
LEVEL:
EXAMINER:
LEVEL:
"vi, m.
Nomm Ne. m The package contains the ultrasonic examination data for DRHR-3-12.
This exam meets the requirements of NUREG 0313 and ASME Section Xl 2001 edition, 2003 Addenda, Category R-A, item R I.16G, EXREQ B02-02 The examrination was performed using ASME Section X1, Appendix V11 and Appendix VIII personnel, equipment and techniques as amended by the IOCFR5O.55a Final Rule The joint configuration is a valve to flued head full pen butt weld.
The examination was pertbrmed using TVA Procedure N-UT-64 which implements PDI Procedure PDI-UT-2 For Austenitic pipe welds.
The weld was examined using 45 degree shear wave for axial and circumferential scan directions. 60 and 70 degree shear waves were also used for scans in the axial direction.
- /0,,A4"
,'9(A,& t,* a~
,haf
- r. 4067 A/VIr J.//9, 11 1 The achieved examination volume was 62.5%.
& C49534',,
RESOLUTIN BY:.
REVIEWED BY:
ANII:
F)
A
- LEVEL:
-ADA
000250 MANUAL ULTRASONIC TENNESSEE VALLEY PIPING EXAMINATION REPORT NUMBER:
AUTHORITY DATA SHEET Ro06 PROJECT: BFN UNIT: 3 CYCLE: 13 EXAMINATION DATE:
23 March 2008 PROCEDURE: N-UT-64 REV: 0011 TC: N/A START TIME: 0910 END TIME: 1005 SYSTEM: RHRS I ISI DWG. NO: 3-1I1-0330-C EXAM SURFACE fl ID 0
OD COMPONENT ID: DRHR-3-12
_MATL_ TYPE:
[E] SS
_]CSCL
_CCSS CONFIGURATION SURFACE TEMP.: 78* F PYRO. NO.: 522350 VALVE TO FLUTED HEAD E
CAL DUE DATE: 06/06/08 FLOW EXAMINATION ANGLE 45S 60S 70S Wo
REFERENCE:
CENTERLINE OF WELD CIRC. SCAN SENSITIVITY 39.5 Lo
REFERENCE:
TDc AXIAL SCAN SENSITIVITY 39.5 55.0 60.0 IND.
L (in) FROM REF.
AT MAX AMP MAX EXAM NOM.
IND. INFO:
NO.
Li L
L2 W
MP D
AMP NO.
ANG.
R TYPE, DAMPING, MAX MAX' MAX MAX
%DAC 3-14 1
ETC.
MR 3
0 SHEAR NRI 4
45 SHEAR 5
45 SHEAR 6
45 SHEAR 3
60 Z
SHEAR 4
60 SHEAR 3
70 0
SHEAR 4
70 M
SHEAR E
E REMARKS / LIMITATIONS:
MAINTAINED 5 TO 20% ED ROLL DURING SCANNING.
EXAMINER: Tommy Brown.
LEVEL: I1 Af EXAMINER: Samu~al erer 7
LEVEL: H WtTE:
l L
.4.
REVIEWER:
L E
DEPE LEVEL."/7,-
DATE: *//f PAGE 2-- OF o7
TVA PROJECT:
SYSTEM:
V REPORT NO.:
Office of Nuclear Power Unit:
-- /J-WELD NO.:
,R.-3-/
z FM1WJ2RD 6-XAM -401LUma'-4XA~~4 41 id 7e"A I' A*bM/Y7 i5 A,-
4E 764 37.,
75, 6 4 '19,5 6, 117 BY:
/1--/m/ýgLEVEL:
7-DATE:
PAGE OF_
TVA 19669 (ONP-6-88)
TVA PROJECT:
SYSTEM:
R ?
REPORT NO.:
Office of Nuclear Power Unit:
ý W ELD NO.:
2 -_
172_
2_-
/f-_0_
_)_
~~ \\)O&Ume' -ectzr.
W5A~
At-L-V Lx-4I 7S+
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- ,Z q ki~j5ýf2~ JFXAM \\JOLA)me:
'L -
5 ik C=:)
0-0'IX
/Z1, 1
ý BY:-
WWP' LEVEL:
DATE:
PAGE__
OF TVA 19669 (ONP-6-88)
000253
. 1
@1 TENNESSEE VALLEY AUTHORITY DIGITAL ULTRASONIC CALIBRATION DATA SHEET REPORT NUMBER:
R0,6, PROJECT: BFN UNIT 3 CYCLE: 13 CALIBRATION DATE:
23MAR 2008 PROC.:
N-UT-64 REV:00 11 TC:N/A CALIBRATION BLOCK NO.: WB-85 INSTR. MFG: GE DUE DATE: 11/03/2008 SIMULATOR BLOCK NO:
6026-83 TEMP: 730 F MODEL/TYPE: USN 60 M & TE NO,: E34054 THERMOMTER SIN: 522350 DUE DATE: 06/06/08 TRANSDUCER MFG: KBA MODEL: Comp-G COUPLANT BATCH:
ELEMENTS:
I SHAPE: ROUND ULTRAGEL II 05325 D S/N 01FHBI SIZE:.375 FREQ:
1.5 M.Hz EXAM TYPE:
SHEARS LONGO RL[-
CONTOUR:
FLAT FOCUS: N/A ANGLE VERIFICATION CABLE TYPE:
RG-174 LENGTH:
72"
- CNT:
0 BLOCK TYPE: ROMPAS FS/N: 6026-83 SIMULATOR DAC
ý.5 "NOTCH NOMINAL ANGLE: 45' ACTUAL ANGLE: 450
-00
-INSTRUMENT SETTINGS A
REFLECTOR REFERNCE MEMORY 80 M
SCANDIRECr, INTCII SDnl SENSITIVITY NUMBER p
AXIAL 1
-1 37.5 dB RHR45 60L C-c I
I C--
R37.5 dB R -R45 I
RANGE: 3.500
- INST. FREQ.: 2.0 Mhz 40 T
PROBE DELAY: 5.9084
- RECTIFY: FULLWAVE U
VELOCITY: 0.1239 DUAL O] ON 0 OFF 20 "D
DISPLAY DELAY: 0.000 "REJECT:
0%
E
- ENERGY: HIGH
- DISPLAY START: IP 0
- DAMPING: 1K OHM DET:: IPEAKN FLANK
- PRF MODE: AUTOHIGH TCG:ONLI OFF--
DISPLAY WIDTH: inches 3.500 REF. REFLECTOR: SDH GAIN: dB 48.5 CALIBRATION TIMES AMPLITUDE:
80 FSH METAL PATH:.942 INITIAL TIME: 0722 FINAL TIME: 1121 VERIFICATION TIMES
- 1) 0920 12)1011 1 3)N/A
- 4) N/A 15) N/A
- 16) N/A
- 17) N/A 18) N/A 9 N/A
- PDI QUALIFIED INSTRUMENT SETTINGS:
VEMiFY INSTRUMENT SETTINGS AND CALIBRATION SEQUENCE ARE IN ACCORDANCE WITII TABLE 2 OF THE APPLICABLE PDI QUALIFICATION IMPLEMENTATION PROCEDURE!
LINEARITY CHECK SIGNAL 1 100 90 80 70 60 50 40 30 20 10 VERTICAL SISGNAL 2 50 45 40 35 30 25 20 15 10 5
GTA IN SE
-6 dB
-12 dB SET
+12 SET
+6 ATTENUATOR A
0 32-48 16-24 20 64-96 40 64-96 40 20 so COMMENTS: Maintain 5 to 20 % ID roll during scanning WELDS/ITEMS EXAMINED:
DRIfR-3-12, DRHR-3-03 EXAMINER:
EXAMINER:
REVIEWER:
Tommy Bro SAIMUAL ALEX ZIPPERER
- 5.
L E
- DATE DAPTE:G LEV TE:j)=
DA11//O PG.6 OF7
000254 0
TENNESSEE VALLEY AUTHORITY DIGITAL ULTRASONI(C CALIBRATION DATA SHEET REPORT NUMBER:
PROJECT: BFN UNIT 3 CYCLE: 13 CALIBRATION DATE: 23 MAR 2008 PROC.:
N-UT-64 REV:00 11 TC:N/A CALIBRATION BLOCK NO.: WB-85 INSTR. MFG: GE DUE DATE: 11/03/2008 SIMULATOR BLOCK NO: 6026-83 TEMP: 730 F MODEL/TYPE: USN 60 M & TE NO.: E34054 THERMOMTER S/N: 522350 DUE DATE: 06/06/08 TRANSDUCER MFG: KBA MODEL: Comp-G COUPLANT BATCH:
ELEMENTS:
1 SHAPE: ROUND ULTRAGEL II 05325 D S/N 01FHB0 SIZE:.375 FREQ:
1.5 MHz EXAM TYPE:
SHEARDD LONGL]
RLEI CONTOUR:
FLAT FOCUS: N/A ANGLE VERIFICATION CABLE TYPE:
RG-174 LENGTH:
72"
- CNT:
0 BLOCK TYPE: ROMPAS
] S/N: 6026-83 SIMULATOR DAC 1.5" ýOTCH NOMINAL ANGLE: 60'
[ ACTUAL ANGLE: 600 100 INSTRUMENT SETTINGS A
REFLECTOR 1REFERENCE MEMORY 80 M
SCANDIRECf.
NTC11 SDHI SENSITIVITY NUMBER p
AMAL Z
Ej 48.0 dB.
RHR60 60 L
CIRC i
dB W
I RANGE: 5.000
- INST. FREQ.: 2.0 Mhz 40 T
PROBE DELAY: 6.920
- RECTIFY: FULLWAVE U
VELOCITY: 0.1230 DUAL [
ON [
OFF 20 D
DISPLAY DELAY: 0.000
- REJECT:
0%
E
- ENERGY: HIGH
- DISPLAY START: IP 0
- DAMPING: I K OHM DET: [--PEAK[]
FLANK 0
[ *PRF MODE: AUTOHIGH TCG: ONE]
OFFE DISPLAY WIDTH: inches 5.000 REF. REFLECTOR: SDH GAIN: dB 40.5 CALIBRATION TIMES AMPLITUDE: 80 FSH METAL PATH: 1.495 INITIAL TIME: 0743 FINAL TIME: 1127 VERIFICATION TIMES 1 1) 0936 12)1035 13)
- 4)
- 5)
- 6)
- 7)
- 18) 9)
- PDI QUALIFIED INSTRUMENT SETTINGS:
VERIFY INSTRUMENT SETTINGS AND CALIBRATION SEQUENCE ARE IN ACCORDANCE WITH TABLE 2 OF THE APPLICABLE PD1 QUALIFICATION IMPLEMENTATION PROCEDURE!
LINEARITY CHECK SIGNAL 1 100190 180 71 0160150 140 30 201 10 VERTICAL SIGNAL 2 50 45 40 35 30 25 20 15 10 GAIN SET
-6 dB
-12 dB SET
+12 SET
+6 ATTENUATOR A
32-48 16-24 20 64-96 40 64-96
__________40 20 80 80 COMMENTS: Maintain 5 to 20 % ID roll during scanning WELDS/ITEMS EXAMINED:
DRIIR-3-12, DRIIR-3-03 EXAMINER:
EXAMINER:
REVIEWER:
ANII:
Tommy Brown SAMUAL ALEX. ZIPPERER]
DATE:
W /zo,,x LEVEE:
LEVE 11 L LEVEL:
OPG S
000255 DIGITAL ULTRASONIC TENNESSEE VALLEY CALIBRATION REPORT NUMBER:
AUTHORITY DATA SHEET
/f PROJECT: BFN UNIT 3 CYCLE: 13 CALIBRATION DATE:
23 MAR 2008 PROC.:
N-UT-64 REV:O0011 TC:N/A CALIBRATION BLOCK NO.: WB-85 INSTR. MFG: GE DUE DATE: 11/03/2008 SIMULATOR BLOCK NO: 6026-83 TEMP: 73' F MODEL/TYPE: USN 60 M & TE NO.: E34054 THERMOMTER S/N: 522350 DUE DATE: 06/06/08 TRANSDUCER MFG: KBA MODEL: Comp-G COUPLANT BATCH:
ELEMENTS:
1 SHAPE: ROUND ULTRAGEL I1 05325 D S/N 01FH9W SIZE:.375 FREQ:
1.5 MHz EXAM TYPE:
SI-IEARN LONG--
RL[-
CONTOUR:
FLAT FOCUS: N/A ANGLE VERIFICATION CABLE TYPE:
RG-174 LENGTH:
72"
- CNT:
0 BLOCK TYPE: ROMPAS S/N: 6026-83 SIMULATOR DAC 1.5 "NOTCH NOMINAL ANGLE: 700 ACTUAL ANGLE: 70' 100
-INSTRUMENT SETTING S A
REFLECTOR.
RF.
T NCE N.MORY 80 M
SCANDIREC.
CH s)lI SENSITIVrIY NUMBER p
AMxfL
[]
[]
155.0 dB RHR70 60
-L -]
E l I
-l dB I
RANGE: 6.00
- INST. FREQ: 2.0 Mhz 40 T
PROBE DELAY: 7.4391
- RECTIFY: FULLWAVE U
VELOCITY: 0.1235 DUAL [] ON 0 OFF 20 D
DISPLAY DELAY: 0.000
- REJECT:
0%
E
- ENERGY: HIGH
- DISPLAY START: IP 0
- DAMPING: I K O-M DET: ]---IPEAK FLANK t*PRF MODE:
'UOlH TG N]oF DISPLAY WIDTH: inches 6.00 REF. REFLECTOR: SDH GAIN: dB 38.5 CALIBRATION TIMES AMPLITUDE:
80 FSH METAL PATH: 2.19 INITIAL TIME: 0754 FINAL TIME: 1123 VERIFICATION TIMES 1)0950 12)1049
- 3) N/A
- 4) N/A
- 5) N/A
- 16) N/A
- 17) N/A 1 8) N/A
- 19) N/A
- IP1I QUALIFIED INSTRUMENT SETTINGS:
VERIFY INSTRUMENT SETTINGS AND CALIBRATION SEQUENCE ARE IN ACCORDANCE WITH TABLE 2 OF TTHE APPLICABLE PDI QUALIFICATION IMPLEMENTATION PROCEDURE!
LINEARITY CHECK SIGNAL 1 100 90 1
80 70 60
,50 40 30 1
20 10 VERTICAL SIGNAL 2 50 45 40 35 30 25 20 15 101 ET
-6 d
-12 dB SET
+12 SET
+6 ATTENUATOR A0 32-48 16-24 20 64-96 1
40 64-96 40 20 80 8D COMMENTS: Maintain 5 to 20 % ID roll during scanning W
WELDS/ITEMS EXAMINED-
_DRHR-3-12, DRHR 03
000517 G
TENNESSEE VALLEY AUTHORITY EXAMINATION
SUMMARY
AND RESOLUTION DATA SHEET REPORT NIMER:
'9 /io¢ PROJECT: BFN UNIT: 3 CYCLE: 13 COMPONENT I13:HPCI-3-002-002 EXAMINATION METHOD SYSTEM:
HPCI 1191 DWG. NO. 3-ISI-0333-C-01 MT L
[
PT-"
1
[CATEGORY: B-1 PROCEDURE: N-UT-76 REV:7 I TC:NA COFIG.:
I PIPE TO VALVE EXAINFllRr-EXAMINER:
t EXAMINER: VSM-I EXAMIN ER: W1/(*
Si LEVE a:
LEVEL:
LEL-VEL:
W1W LEVEL:
WTff The package contains the ultrasonic examination data for HPCI-3-002-002 This exam meets the requirements of ASME Section XI, cat. B-J, item B9. 11, EXREQ P03-03. This exam was perfoemned to PDI Proceduer PDl-UJT-1, Rev D, as implemented through TVA / ISO NDE Procedure N-UT-76, Rev 7.
77c& 'Ž' : A-.4 c
-tti aaw~
gAO4,.
a'/
The joint configuration is a C/S Pipe to Valve weld, 10 " diameter, Schedule S0, single sided access. A 45 Degree 2.25 MHZ Shear Wave, a 60 Degree 2.25 Shear Wave, and a 70 Degree 2.25 MHZ Shear Wave 1/2 VEE was used for the examination for scan directions 3, 5, and 6. Scan #4 was not performed due to joint configuration.
The exam was performed wih equipment, procedures, and personnel qualified in accordance with ASME Section XI, Appendix VII & VIII as amended by the final rule.
Limitations were encountered on exam coverage due to weld joint configuration. Total ASME Section XI Fig. TWB-2500-8 coverage achieved was 63.5%. Refer to attached data for coverage calculations. Applied ASME Section Xl, cat R-A, item R1. 11 exam volume.
Gedmetrical indications were recorded. See Indication Summary Sheet attached to report. Theindications documented are acceptable.
RESOLUTION BY:.REVIEWED)
BY:
ANTI:
LEVEL:
)
DATE: Sfr'16g*
LEVELT5 DATE:
PG.
/
OFf S
000518 TENNESSEE VALLEY AU 'IIORITY DIGITAL ULTRASONIC CALIBRATION DATA SHIEET REPORT NUMBER:
PROJECT: BFN UNIT 3 CYCLE: 13 CALIBRATION DATE:
04/22/2008 PROC.:
N-UT.76 REV:7
/
TC: N/A CALIBRATION BLOCK NO.: WB-78 :
TEMP: 77.5* F INSTR. MFG: KRAUTKRAMER DUE DAT: 11103/08 SIMULATOR BLOCK NO:
797620 MODEL/TYPE: USN 60 M & TE NO. F34054 THERMOMTER S/N: 522350 -
DUE DATE: 06/06/08 TRANSDUCER MFG: KBA MODEL: COMP-G COUPLANT BATCH:
ELEMENTS:
1 SHAPE: ROUND ULTRAGEL II 04325G 1 S/N 00W40J SIZE:.375" FREQ:
2.25 M.hz EXAM TYPE:
SHEAR LONG-RL[-
CONTOUR:
N/A FOCUS: N/A ANGLE VERIFICATION CABLE TYPE: RG174 LENGTH:
72" BLOCK TYPE: ROMPAS S/N: 797620,1 0.750" Simulator Hole J DAC 00" Notch NOMINAL ANGLE: 45 ACTUAL ANGLE: 44" 100 INSTRUMENT SETTINGS A
REFLECTOR RFFE-RENCF MEMORY M
SCAN DIRECT NCH SDH SENSrrVITY NUMBUR 0
AXIAL 28.5 dB 45 HPSIMM 0
L CIRC Z
I 28.5 dB 45 IIPSIMM I
RANGE: 2.0"
- INST. FREQ.: 2.25 Mhz /
40 T
PROBE DELAY: 5.2912 As
- RECTIFY:FULLWAVE /
U VELOCITY:.1273 jis DUAL [] ON Z OFF 20 D
DISPLAY DELAY: 0.000"
- REJECT: 0 %
E
- ENERGY: HIGH
- DISPLAY START: IP 0
- DAMPING: 1K OHM j,t DET: NPEAKJ FLANK
- P1?J MODE: AUTOIIIGH TCG: ON[
OFFE DISPLAY WIDTH:
2.0 inches REF. REFLECTOR: SDII Reflector @.750" GAIN: 46.5 dB CALIBRATION TIMES AMPLITUDE: 80%
METAL PATH: 0.970 /
INITIAL TIME: 0900 FINAL TIME: 1130 VERiFICATION TIMES 1)0930 12)101.1 13)N/A 4)N/A 15)N/A 16)N/A 17)N/A 18)N/A 19)N/A a
- PDI QUALIFIED INSTRUMENT SETTINGS:
VERIFY INSTRUMENT SETTINGS AND CALIBRATION SEQUENCE ARE IN ACCORDANCE WITI! TABLE 2 OF THE APPLICABLE PDI QUALIFICATION IMPLEMENTATION PROCEDURE!
LINEARITY CHECK SIGN-AL 1 00 0
1 0
170 1_60 150 140 130_1 20 110*
VERTICAL SIGNAL 2 50 45 40 35 30 25 20 15 10 5
GAN ST
-6 dB
-12 dB SET
+12 SET
+6 ATTENUATOR AMP 80 32-48 16-24 20 64-96 40 64-96X0 o
COMMENTS:
Refer to Indication Sheet for results.
WELDS/ITEMS EXAMINED:
IIHPCI-3-002-002 IIPCI-3-002-010 I
AMINER: Mary F. Matteson SLEVEL: II EXAMINER: N/A LEVI7-NI REVIEWER; LEVEL:7¶- DATE:,,
DATE:
('/4,61o" PG. 4 OF
'I
000519 0
40 DIGITA 1, ULTRA SONIC TENNESSEE VALLEY CALIBRATION REPORT NUMBER:
AUTHORITY DATA SHEET PROJECT: BFN UNIT 3 CYCLE: 13 CALIBRATION DATE:
04/22/2008 PROC.:
N-UT.76 REV: 7 J
TC: N/A CALIBRATION BLOCK NO.: WB-78 j
TEMP: 77.5* F INSTR. MFG: KRAUTKRAMER DUE DATE: 11/03/08 SIMULATOR BLOCK NO:
797620 i
MODEL/TYPE: USN 60 M & TE NO.:--34054
,/
THERMOMTER S/N: 522350 J DUE DATE: 06/06/08 TRANSDUCER MFG: KBA MODEL: COMP-G
/
COUPLANT BATCH:
ELEMENTS:
I SHAPE: ROUND ULTRAGEL II 04325G S1 00W40K SIZE:.375" FREQ:
2.25 MHz j EXAM TYPE:
SHEARN LONGO--
RL' CONTOUR:
N/A FOCUS:
N/A ANGLE VERIFICATION CABLE TYPE: RG174 LENGTH:
72" BLOCK TYPE: ROMPAS S/N: 797620 /
0.750 Simulator Hole J DAC 1.00" Notch '
NOMINAL ANGLE: 60' ACTUAL ANGLE: 60*
100 INSTRUMENT SETTINGS A
REFLECTOR REFERENC.
IMEMORY 80 M
SCAN DIRECT.
-NTCH SD SENSTIiVITY NUMBER P
AMXAL 45.5 dB 60 IIPSI 60 L
CIRC N/A dB N/A I
RANGE: 2.3"
- INST. FREQ.: 2.25 Mlihz 40 T
PROBE DELAY:7.2494 As
- RECTJFY:FULLWAVE V/
U VELOCITY:.1286 is DUAL U ON M OFF 20 D
DISPLAY DELAY: 0.000"
- REJECT: 0 %
E
- ENERGY: HIGH
/
- DISPLAY START: IP t
/
0
- DAMPING: 1K OHM j" DET: NPEAKL FLANK
- PRF MODE: AUJTOHIGI-l V TCG: ON OFF DISPLAY WIDTH:
2.3 inches REF. REFLECTOR: SDI Reflector GAIN: 51.5 dB CALIBRATION TIMES AMPLITUDE: 80%
METAL PATH: 1.458 /
INITIAL TIME: 0905 FINAL TIME: 1135 VERIFICATION TIMES 1)0940 12)1030 1 3)N/A 4)N/A 5)NIA 6)N/A I 7)N/A I8)N/A I 9)N/A ri" jIL U
LI! Ic-Ly i..
z i
Kuiv I I IL 1 i jI*jn:
VERIFY INSTRUMENT SETTINGS AND CALIBRATION SEQUENCE ARE IN ACCORDANCE WITH TABLE 2 OF THE APPLICABLE PDI QUALIFICATION IMPLEMENTATION PROCEDURE!
LINEARITY CHECK SIGNAL 1 100 90 80 70 60 50 40 30 20 10 VERTICAL SIGNAL 2 50 45 40 35 30 25 20 15 10 GAIN SET
-6 dB
-12 dB SET
+12 SET
+6 ATTENUATOR AMP 80 32-48 16-24 20 64-96 40 64-96
_____________40 20800 COMMENTS: Refer to Indication Sheet for results.
t WEL)DS/ITEMS EXAMINED:
HIPCI-3-002-002 HPllCI-3-002-010 EXAMINER: Mary i. maueson EXAMIN1ER: N/A REVIEWER:
ANIJ,:
~
DA TE:
Y*/a.O DF LEVEL: 1H LEVEL: N/A LEVEL:
DATfE:
PG.
OF a
000520 TENNESSEE VALLEY AUTTITORITY DIGITAL. ULTRASONIC CALIBRATION DATA SITEET REPOR
)RtTM BR:
PROJECT: BFN UNIT 3 CYCLE: 13 CALIBRATION DATE:
0422/2008 PROC.:
N-TIT-76 REV: 7 TC: N/A CALIBRATION BLOCK NO.: WB-78 TEMP: 77.5* F INSTR. MFG: KRAIJTKRAMER DUE DATE: 11/03/08 SIMULATOR BLOCK NO: 797620 MODEL/TYPE: USN 60 M & TE NO..34054 THERMOMTER S/N: 522350 DUE DATE: 06/06/08 TRANSDUCER MFG: KBA MODEL: COMP-G COLTPLANT BATCH:
ELEMENTS:
I SHAPE: ROUND ULTRAGEL II 04325G S/N 00F8T9 SIZE:.375" FREQ:
2.25 MHz EXAM TYPE:
SHEARZ LONGO" RLF CONTOUR:
N/A FOCUS: N/A ANGLE VERIFICATION CABLE TYPE: RG174 LENGTH:
72" BLOCK TYPE: ROMPAS S/N: 797620 0.750 Simulator Hole DAC 1.00 Notch NOMINAL ANGLE: 70*
ACTUAL ANGLE: 67' 100 INSTRLJMENT SETTINGS N I A
REFLECTOR REFERENCE MEMORY 80 M
SCANDMREr, NTCH SD-SENSITIVITY NUMBER 8
p AXIAL 49.0 d13 70 IIPSI 60 L
L RC dB I
RANGE: 4.0'
- INST. FREQ.: 2.25 Mhz 40 T
PROBE DELAY:7.2494 ts
- RECTIFY:FULLWAVE U
VELOCITY:.1286/gs DUAL MON N OFF 20 D
DISPLAY DELAY: 0.000"'
- REJECT: 0 %
E
- ENERGY: HIGIT
- DISPLAY START: IF) 0 *DAMPING: 1K OHM DET: XPEAK-] FLANK I*PRF~
MODE: AIJTOHIGH TCG: ONL 0FF DISPLAY WIDTH:
4.0 inches REF. REFLECTOR: SDH Reflector @.750" GAIN: 57.0 dB CALIBRATION TIMES AMPLITUDE: 80%
METAL PATH: 1.946 INITIAL TIME: 0910 FINAL TIME: 1140 VERIFICATION TIMES 1)1045 1 2)N/A I 3)N/A 4)N/A I 5)N/A i 6)N/A I 7)N/A
[ 8)N/A I 9)N/A
- PDI QUALIFIED INSTRUMENT SETTINGS:
VERIFY INSTRUMENT SETTINGS AND CALIBRATION SEQUENCE ARE IN ACCORDANCE WITIT TABLE 2 OF TIlE APPLICABLE PDI QUALIFICATION IMIPLEMENTATION PROCEI)URE!
LINEARITY CIYECK SIGNAL 1 100 90 80 70 60 50 40 30 20110 VERTICAL SIGNAL2 50 45 40 35 30 25 20 12 10 G
SET
-6 dB
-12 dB SET
+12 SET
+6 ATTENUATOR [MP 80 32-48 16-24 20 64-96 40 64-96--
40 20 10 80 COMMENTS:
Refer to Indication Sheet for results.
WELDS/ITEMS EXAMINED:
HPCI-3-002-!002 IIPCI-3-002-010 EXAMINER: Mary F. Martiun EXAMINER: N/A REVIEWER:
A7 V DATE:
LEVEL: II LEVEL: N/A LEVEL:
DATEI PG.
OF a
000521 a
ULTRASONIC TENNESSEE VALLEY PIPING EXAMINATION REPORT LUMBER:
AUTHORITY DATA ShEET W -,
PROJECT: BFN UNIT: 3 CYCLE: 1376 EXAMINATION DATE:
04/22/2008 PROCEDURE: N-UT-76 REV:7 TC:N/A START TIME: 0930 END TIME: 1140 SYSTEM:
HPCI ISI DWG. NO: 3-ISI-0333-C1 EXAM SURFACE E] ID
[9 OD COMPONENT ID: HPCI-3-002-002 MATL. TYPE:
[
CS Lj SS I-CSCL E[']CSS CONFIGURATION SURFACE TEMP.: 79.9 'F PYRO. NO.: 522350 PIPE TO VALVE CAL DUE DATE: 06/06/2008 FLOW EXAM ANGLE 45 DEG 60 DEG Wo
REFERENCE:
WELD CENTERLINE CIRC. SCAN SENSITIVITY 38.5 dB N/A dB Lo
REFERENCE:
EXTRADOSE OF ELBOW
- AXLA[. SCAN SENSITIVITY 38.5 dB 55.5 dB IND.
L (in) FROM REF.
AT MAX AMP MAX EXAM NOM.
N IND. INFO:
NO.
LI L
L2 W
MP D
AMP NO.
ANG.
R TYPE, DAMPING, MAX MAX MAX MAX
%DAC 3-14 1
ETC.
1 360 1.023 1.187 0.594 50%
3 60 2.25 MHZ SHEAR 2
360 1.578 1.715
.670 126%
3 70 2.25 MHZ SHEAR 4
4 4
- 4.
- 4.
- 4.
+
4 I
4 1
w REMARKS ILIMITATIONS: Majintained a 5% to 15% ID rol] throughout hIspectioll.
Root Geomnetry was recorded 360 Degrees at or aboxve reference sensitivity. Refer to Plot Sheet for Sketch, The signal had short duration rise and fall and during skew. It did not have echo dynamic signal motion.
WO#: 00-003355-000
- 70 Degree axial scan sensitivity 59.0 db EXAMINER: Al irl A M'. jeS
~fi1SA/
LEVEL:
II I
~
44.v
)Ma%
EXAMINER:
LEVEL:
'DA TE:
w REVIEWER:
LEVEL:_ 1 _
DATE: '
PAGE 6 OF
-I
PROJECT:
-SYSTEM:
I4c Unit:
3 WELD NO.: 4R3T 1 "1OZ 0-0 Z-03 0'-
I q*
1 q~
I h
'4 i
t,..
)mv a: I V,'
- t 9,"-
6.1s, /_V
-A-
~h weLin2?r
000523 TVA WALL THICKNESS REPORT NO:
PROFILE SHEET PROJECT:
'FP.
WELD NO:3 UNIT: __
SYSTEM:
E,'ll-'
Record Thickness Measurements As Weld
- Weld Edge Indicated, Including Weld Width, Centerline Edge-To-Edge At 0" 2.5" 4
- 2. 5 2r 3
r5 Position 0
90" 180* 27" 0 CROWN HEIGHT:
1,DIAMETER:
10 111/
~ A1e64 CROWN WIDTH:
WELD LENGTH: ____
I.
0 I")
0 NALVE 4~e~
/V'j 01MKe,-roN5,c-0' 64AAI3 1;JRS,7.#J
/0,0 X IVO SeAA/ f P67 *Aft M7 PI/r I M 7,0-/rV 660HO
(ýCpv z
'50 I
~J~4k~
ANIl:~
PAGE OF TVA 966 (NPS-8)
I-CR 99I T'VA 19668 (NP-5-99)
I-lOB 999 44
000524 0
REPORT NO:
TVA WALL THICKNESS PROFILE SHEET PROJECT:
WELD NO: 4ýMT.- 3-,OOZ 63 002-UNIT:___________________
SYSTEM:
4C Record Thickness Measurements As Weld
90' 180* 270' EDJ CO H DIAMETER:.
_" A CROWN WIDTH:
I,__-
WELD LENGTH:
e-bt46j,,)&V i:W&7469'- 66,300 s$AIJ 3
.:LftAH q -=
/00 7o jkegI1~iD F4f
\\IQLAM9 CAZ(, 5464J5 a_= &
, )
ýZZ.
JZ
,-5(05 A
TVA 19668 (NP-5-89) 1-108 999-44
000327 TENNESSEE VALLEY AUTHORITY EXAMINATION
SUMMARY
AND RESOLUTION SHEET REPORT NUMBER:
Avr~k 4209~ Rol5 PROJECT: BFN UNIT: 3 CYCLE: 13 COMPONENT ID: IPCI-3-002-003
/
EXAMINATION METHOD SYSTEM: HPCI ISI DWG. NO. 3-ISI-0333-C rev.4 sht.l MT Li PT El UT [
VT []
CODE CLASS: I CATEGORY: B-J PROCEDURE: N-UT-76
/
REV:7 TC:N/A CONFIG.:
VALVE TO PIPE M
ic ahoney EX Eddie Waters EXAMINER:
EXAMINER:
LEVEL: II LEVEL: Trainee LEVEL: N/A This report contains the manual ultrasonic data associated with the examination of Weld HPCI-3-002-003. Z The component examined was a C/S Valve to Pipe weld, 10" Diameter, Schedule 80, single sided access weld V.
A 450 2.25 MHz Shear Wave, a 600 2.25 MHz Shear Wave, and a 700 2.25 MHz Shear Wave 1/2 Vee was used for the examination for scan directions 4, 5, and 6.
Scan #3 was not performed due to joint configuration. /
The examination was performed from the pipe side of the weld, and scanning across the weld. Maintained a 5%-20% ID Roll.
,/
This examination satisfies the requirements of ASME Section XI, Category B-J, Item B9. 11, EXREG P03-03
/
This Exam was performed to PDI procedure PDI-UT-1 rev D, as implemented Through TVA / ISO NDE procedure N-UT-76 rev 7.
This exam was performed with equipment, procedures, and personnel qualified In accordance with ASME Section XI, Appendix VII & VIII as amended by the final rule..t Limitations were encountered on exam coverage due to weld joint configuration.
Total ASME Section XI, Fig. IWB-2500-8. Coverage Achieved was 72.9%
Refer to attached data for coverage calculations.
Geometrical indications were recorded. See Indication Summary Sheet attached to report.,/
V IO
- Y aATrickMahoncy REVEL.*
- DTE,
/
RT)VIN DATE:
LI/a OF I
/
000328 S
MANUAL ULTRASONIC TENNESSEE VALLEY PIPING EXAMINATION REPORT NUMBER:
AUTHORITY DATA SKEET
/?07"3 PROJECT: BFN UNIT: 3 CYCLE: 13 EXAMINATION DATE:
04/07/2008 PROCEDURE.,tNUT-76
/
REV: 7 TC: N/A START TIME: 0830 END TIME: 1030 SYSTEM:
ISI DWG. NO:.3.SI4!C r4-sr.
EXAM SURFACE
[] ID
[
OD COMPONENT ID: HPCI-3-002-003 0333 ',-7J"r MATL. TYPE:
[-CSCL I--CCSS CONFIGURATION SURFACE TEMP.: 82' F PYRO. NO.: 558273 VALVE TO PIPE F
CAL DUE DATE: 12/14/2008 FLOW EXAM INATION ANGLE 45S 60S 70S N/A N/A Wo
REFERENCE:
CENTERLINE OF WELD CIRC. SCAN SENSITIVITY 37.5 N/A N/A N/A N/A Lo
REFERENCE:
INSIDE THE CROTCH OF VALVE AXIAL SCAN SENSITIVIyT 37.5 48 57.5 N/A N/A IND.
L (in) FROM REF.
AT MAX AMP MAX EXAM NOM.
N IND. INFO:
NO.
Li L
L2 W
MP D
AMP NO.
ANG.
R TYPE, DAMPING, MAX MAX MAX MAX
%DAC 3-14 I
ETC.
1 3600
.5"
.95"
.69 15%
4 45 El 2.25 MHZ. SHEAR I A 01A IA 1 5
45
[
2.25 MHZ. SHEAR pi o 6
45 Z
2.25 MHZ. SHEAR 1
600 1.1" 1.41"
.68 100%
4 60 E] 2.25 MHZ. SHEAR 3600 1.65" 1.89"
.68 60%
4 70 El 2.25 MHZ. SHEAR w
~%
REMARKS / LIMITATIONS: Maintained a 5% to 20% ID roll throughout Inspection.
Root geometry was recorded 360" at or above reference sensitivity. Refer to Plot Sheet for Sketch.
It had short duration rise and fall, and during skew. It also did not have echo dynamic signal motion.
LOD -- C - 00,33*55-O0
/I I-EXAMINER: Patrick Mahoneyt/)
'f7r jjj...
LEVEL: II EXAMINER: Eddie Waters 4
/
LEVEL: Trainee W
4i
/
f I RE VIEWER:
LEVEL:
DATE:
VI
000329 0
DIGITAL ULTRASONIC TENNESSEE VALLEY CALIBRATION REPORT NUMBER:
AUTHORITY DATA SHEET RE7POR PROJECT: BFN UNIT: 3 CYCLE: 13 CALIBRATION DATE: 04/07/2008 PROC.:
N-UT-76 REV: 7 /
TC: N/A CALIBRATION BLOCK NO.: WB-78 o
INSTR, MFG: KRAUTKRAMER DUE DATE: u1,ýpg 1
SIMULATOR BLOCK NO: 797620 TEMP: 74'F MODEL/TYPE: USN 60
/
M & TE NO.: E36303 THERMOMTER S/N: 558273 DUE DATE: 12114/08 TRANSDUCER MFG: KBA MODEL: COMP-G COUPLANT BATCH:
ELEMENTS: 1 SHAPE: ROUND ULTRAGEL II 04325 G S/N 0OW40F Y SIZE: %9s" /
FREQ:
2.25 Mhz,.
EXAM TYPE:
SHEARZ LONG[-]
RL[]
CONTOUR: N/A FOCUS: N/A ANGLE VERIFICATION CABLE TYPE:
RG-174 LENGTH:
72"
- CNT:
0 BLOCK TYPE: ROMPAS S/N:
797620 0.725" Simulator Hole J" DAC 1.0y" Notch v NOMINAL ANGLE:
45" ACTUAL ANGLE:
450 100
-/'INSTRUMENT SETTINGS y~
A REFLECTOR REFERENCE MEMORY 80 M
SCAN DIRECT NTCH I SDH SENSITIVITY NUMBER P
AXIAL I
ZJ1 E 25.5 dB 45 C/S 2.25 60 L
CIRC z
1 41 25.5 dB 45C/S2.25 1
RANGE: 2.000"
- INST. FREQ.: 2.25 Mhz. V 40 T
ZERO: 5.2844#s
- RECTIFY: FULL WAVE.#
U VELOCITY:.1276 Js PULSER: SINGLE 20 D
DISPLAY DELAY: 0.000"
- REJECTr:
o%
20
-DAMING:1K-OM-
-LAN E
- ENERGY: HIGH
- DISPLAY START: IP
,/
0-
-*DAMPING:
1K OHM V
DET: ZPEAKE] FLANK]
- PRF MODE: AUTOHIGH V/
TCG: ONF]
OFF*
DISPLAY WIDTH: 2.0 inches (s/p)
REF. REFLECTOR: SDH Reflector @.725" GAIN: 37 dB CALIBRATION TIMES AMPLITUDE: 80%
METAL PATH: 1.024" INITIAL TIME: 0835 FINAL TIME: 1030 VERIFICATION TIMES I1) 094012) N/A 13) N/A
- 4) N/A 15) N/A
- 16) N/A
- 17) N/A _8) N/A I9)N/A
- PDT QUALIFIED INSTRUMENT SETTINGS:
VERIFY INSTRUMENT SETTINGS AND CALIBRATION SEQUENCE ARE IN ACCORDANCE WITH TABLE 2 OF THE APPLICABLE PDI QUALIFICATION IMPLEMENTATION PROCEDURE!
LINEARITY CHECK SIGNAL 1 10 1
9 1
80 1
7 1
60 1
5 1
40 3
200 VERTICAL SIGNAL 2 50 45 40 35 30 25 20 15 10 5
GAN ST
-6 dB
-12 Db SET
+12-SET
+6
... :. "ii*!!i=,i ATTENUATOR 32-48 16-24 20 64-96 40 64-96 COMMENTS: REFER TO INDICATION SHEET FOR RESULTS.
WELDS/ITEMS EXAMINED:
HPCI-3-002-003
-EVEENER-:
Pa cahoney EXAMINER:
Eddie Waters REVIEWER:
A-NIA Oj1 DATE:
tl11 LEVEL: I1 LEVEL: Trainee LEVEL:,
- O v/
000330 I
I0 TENNESSEE VALLEY AUTHORITY DIGITAL ULTRASONIC CALIBRATION DATA SHEET I
REPORT NUMBER:
g07-PROJECT: BFN UNIT: 3 CYCLE: 13 CALIBRATION DATE: 04/07/2008 PROC.:
N-UT-76 REV: 7 '
TC: N/A CALIBRATION BLOCK NO.: WB-78,
INSTR. MFG: KRAUTKRAMER DUE DATE: i~joj ýDt' SIMULATOR BLOCK NO: 797620 TEMP: 720 F MODEL/TYPE: USN 60 /
M & TE NO,: E36303 THERMOMTER S/N: 558273 DUE DATE: 12/14/08 TRANSDUCER MFG: KBA MODEL: COMP-G COUPLANT BATCH:
ELEMENTS: 1 SHAPE: ROUND ULTRAGEL II 04325 G S/N 0OW40F /
SIZE: %1".'
FREQ:
2.25 Mhz u/
EXAM TYPE:
SHEARE LONGE]
RLE]
CONTOUR: N/A FOCUS: N/A ANGLE VERIFICATION CABLE TYPE:
RG-174 LENGTH:
72"
- CNT:
0 BLOCK TYPE: ROMPAS S/N:
797620 0.725" Simulator Hole,'
DAC 1.00" Notch/
NOMINAL ANGLE:
60" ACTUAL ANGLE:
58.5" 100 INSTRUMENT SETTINGS A
REFLECTOR REFERENCE MEMORY 80so M
SCAN DIRECT.
NTCHI SDH SENSITIVITY NUMBER p
AXIAL 42 dB 60 C/S 2.25 60 L
CIRC N/A dB N/A I
RANGE: 2.300"
- INST. FREQ.: 2.25 Mhz. '
40 T
ZERO: 6.1856#s
- RECTIFY: FULL WAVE v U
VELOCITY:.1226 As PULSER: SINGLE 20 D
DISPLAY DELAY: 0.000"
- REJECT: 0%
J E
- ENERGY: HIGH
- DISPLAY START: IP I
0----------------------*DAMPING:
1K OHM DET: ~PEAK[] FLANK
- PRF MODE: AUTOH"GH TCG: ON[]
OFFZ DISPLAY WIDTH: 2.300 inches (sip)
REF. REFLECTOR: SDII Reflector @.725" GAIN: 38 dB CALIBRATION TIMES
[AMPLITUDE: 80%
METAL PATH: 1.362" INITIAL TIME: 0850 FINAL TIME: 1015 VERIFICATION TIMES
- 1) 0930 12) N/A
- 13) N/A
- 4) N/A
- 5) N/A
- 16) N/A
- 7) N/A
- 8) N/A
- 9) N/A
- PDI QUALIFIED INSTRUMENT SETTINGS:
VERIFY INSTRUMENT SETTINGS AND CALIBRATION SEQUENCE ARE IN ACCORDANCE WITH TABLE 2 OF THE APPLICABLE PDI QUALIFICATION IMPLEMENTATION PROCEDURE!
LINEARITY CHECK SIGNAL I 100 90 80 70 60 50 40 30 20 10 VERTICAL SIGNAL 2 50 45 40 35 30 25 20 15 10 5
GAIN SET
-6 dB
-12dB SET
+12 SET
+6 ATTENUATOR AMP 80 32-48 16-24 20 64-96 40 64-96 40 2s0 COMMENTS: Refer to Indication Sheet for results.
WELDS/ITEMS EXAMINED; IIPCI-3-002-003 0
LEV ER:
l I
ric Mahoney LtElt I EXAMINER:
Eddie Waters LEVEL: Trainee 1 REVIEWER:
LEVEL:
DATE/--
A17 7L-'db
000331 DIGITAL ULTRASONIC TENNESSEE VALLEY CALIBRATION REPORT NUMBER:
AUTHORITY DATA SHEET TF 7
PROJECT: BFN UNIT: 3 CYCLE: 13 CALIBRATION DATE: 04/07/2008 PROC.:
N-UT-76 REV: 7 TC: N/A CALIBRATION BLOCK NO.: WB-78 INSTR. MFG: KRAUTKRAMER DUE DATE:
t SIMULATOR BLOCK NO: 797620 TEMP: 720 F MODEL/TYPE: USN 60 M & TE NO.: E36303 THERMOMTER S/N: 558273 DUE DATE: 12/14/08 TRANSDUCER MFG: KBA MODEL: COMP-G COUPLANT BATCH:
ELEMENTS: 1 SHAPE: ROUND ULTRAGEL 1I 04325 G S/N 00W40F SIZE: %"
FREQ:
2.25 Mhz EXAM TYPE:
SHEAR[
LONG'-
RL--Z CONTOUR: N/A FOCUS: N/A ANGLE VERIFICATION CABLE TYPE:
RG-174 LENGTH:
72"
- CNT:
0 BLOCK TYPE: ROMPAS S/N:
797620 0.725" Simulator Hole DAC 1.00" Notch NOMINAL ANGLE:
7011 ACTUAL ANGLE:
67" 100
-INSTRUMENT SETTINGS A
REFLECTOR REFERENCE MEMORY 80 M
SCAN DIRECT.
NTCH SDI SENSITIVITY NUMBER p
AXIAL o-Io 51.5 dB 701c/S2.25 60--
L CIRC 0
N/A dB N/A I
RANGE: 4.000"
- INST. FREQ.: 2.25 Mhz.
40 T
ZERO: 8.3694ps
- RECTIFY: FULL WAVE U
VELOCITY:.1311 is PULSER: SINGLE 20 D
DISPLAY DELAY: 0.000"
- REJECT: 0%
E
- ENERGY: HIGII
- DISPLAY START: IP 0
- DAMPING: IK OHM DET: NPEAKI'] FLANK
- PRF MODE: AUTOHIGH TCG: ON" OFFN DISPLAY WIDTH: 4.0 inches (s/p)
REF. REFLECTOR: SDH Reflector @.725" GAIN: 55 dB CALIBRATION TIMES AMPLITUDE: 80%
METAL PATH: 1.84" INITIAL TIME: 0900 FINAL TIME: 1020 VERIFICATION TIMES
- 1) 0930 12) N/A 13) N/A
- 4) N/A
- 5) N/A
- 6) N/A
- 17) N/A
- 18) N/A
- 19) N/A
- PDI QUALIFIED INSTRUMENT SETTINGS:
VERIFY INSTRUMENT SETTINGS AND CALIBRATION SEQUENCE ARE IN ACCORDANCE WITH TABLE 2 OF THE APPLICABLE PDI QUALIFICATION IMPLEMENTATION PROCEDURE!
LINEARITY CHECK SIGNAL 1 100 90 80 70 60 50 40 30 20 10 VERTICAL SIGNAL 2 50 45 40 35 30 25 20 15 1
5 GAIN SET
-6 dB
-12 dB SET
+12 SET
+6 ATTENUATOR AMP 80 32-48 16-24 20 64-96 40 64-96 40 20 80 80 COMMENTS: Refer to Indication Sheet for results.
WELDS/ITEMS EXAMINED:
HPCI-3-002-003 j
000332 TVA WALL THICKNESS REPORT NO:
PROFILE SHEET PROJECT:.B T:_
WELD NO:
PCH-OJ UNIT:
-*ý-C---CL(:
-'5 SYSTEM:
f-l Record Thickness Measurements As Weld
!4 2.5"
-11 2.5" i
Position 00 9 0.o180 270' Flow-CROWN HEIGHT:
I DIAMETER: __
CROWN WIDTH:
I.2 WELD LENGTH:
(,,(000 Pr o
,,o $P@.Tc"Y Co
@ Su9ý" S. (.7C'
_I
-S S
(/
ý IoQ AN II:
i EXAMIN ER:1
- bA t
tP REVIEWED BY:
- LEVEL, DA
'AOrLL..
DATE: ___LEVEL:____________
PAGE
_V OF T"VA 196U (NTP-5-99)
/
1-103-999-44
000333 TVA WALL THICKNESS REPORT NO:
PROFILE SHEET PROJECT:-
FS tq WELD NO:
NCI
)~ O O -3 UNIT:.
C-LL-1 SYSTEM:
Record Thickness Measurements As Weld
Position 01 g0" I80" 270" 0i 0i9i' CROWN HEIGHT:..
I DIAMETER:
Iof CROWN WIDTH: _
WELD LENGTH:
3`1A'7 Lc&
r 37-t -'SQ t
L)-Ak\\ k4-o,i&. *
^kvor.
1-1 UI EAINER:T tA3\\kAA Al L
REVIEWED BY:A I(~~
1 /
1
,LEVEL:_
/
I
__-(
DATE:
L) 17 / 0I LEVEL:._____III DATE.
/
/
OF VATE
/96 !N'5-9 II
".108.999__-4.
I"VA 19668 (NP-5-Sg)
V/
1.108-999-44
PROJECT:
SYSTEM:-
Unit: \\Y*GcL-6 l%
WELD NO.: H K-1 Q m
-*03 0
qc) IV qo90 C)o
000335
000064 TENNESSEE VALLEY AUTHORITY EXAMINATION
SUMMARY
AND RESOLUTION DATA SHEET a
REPORT INUMBER:
wj PROJECT: BFN UNIT: 3 CYCLE: 14 COMPONENT ID: DRHfR-3-21 EXAMINATION METHOD SYSTEM: RHR IS DWG. NO. 3-ISI-0330-C-01 MT T-PT F1 UT N VT E]
CODE CLASS: I CATEGORY: R-A PROCEDURE: N-UT-64 "REV: I TC: N/A CONFIG.:
Elbow TO Valve EXAMINER: Tommy Brown EXAMINER: Kristtn Davis EXAMINER: N/A EXAMINER: N/A LEVEL: III LEVEL: Trn LEVEL:
LEVEL:
This report contains the data associated with the manual ultrasonic examination weld DRHR3-21.
The exam was performed to meet the requirements of NU0313, EXREQ B02-02 Category C and ASME Section XI 2001 Edition 2003 Addenda, Category R-A, Item RI. 16C.
This exam was performed using equipment, procedures and personnel qualified in accordance with ASME Section XI, Appendix VIII as amended by I OCFR50.55a final rule.
This exam was performed using TVA Nuclear Procedure N-UT-64 Rev. 11 which incorporates PDI-UT 2 Rev C Addenda No. 1,2, and 3, for UT examination Austenitic Welds..
The component was a single sided stainless steel piping weld, 20 inch diameter schedule 80 1.031" nominal Elbow to Valve weld, which limited the upstream scan due to configuration.
A 450 Shear and a 600 RI. was used for the axial scans and a 45' Shear for cire scans.
-53.75 Coverage Achieved.
RESOLUTION BY: Tommy Brown REVIEWED BY: Matt Welch ANII:
D E:
LEVEL: III DATE: 03/04f2010 LEVEL: M DATE:'
PG.
/
OF 61 C5
000065 I
I DIGITAL ULTRASONIC TENNESSEE VALLEY CALIBRATION REPORT NUMBER:
AUTHORITY DATA SHEET
)
0 11 PROJECT: BFN UNIT 3 CYCLE: 14 CALIBRATION DATE: 3/04/2010 PROC.:
N-UT-64 REV: 11 TC: N/A CALIBRATION BLOCK NO.: SQ 123 TEMP: 660 F INSTR. MFG: Krautkramer DUE DATE: 11/10/10 SIMULATOR BLOCK NO: 790662 MODEL/TYPE: USN 60 M & TE NO.: E36305 THERMOMTER S/N: 558272 DUE DATE: 02/13/11 TRANSDUCER MFG: KBA MODEL: Comp-G COUPLANT Ultragell il BATCH: 06125 ELEMENTS: I SHAPE: Round S/N 01 FH9N SIZE: 0.5" FREQ 1.5 MHz EXAM TYPE:
SHEARE LONG['-]
RL-I CONTOUR: Flat FOCUS: N/A ANGLE VERIFICATION CONFIG:
]
D-SBS
[
D-TANDEM 0
SINGLE BLOCK TYPE: Rompas S/N: 790662 CABLE TYPE: RG 174 LENGTH: 6'0
- CNT: 0 NOMINAL ANGLE: 45 0 ACTUAL ANGLE: 45 0 Simulator 1.5" Notch INSTRUMENT SETTINGS 100 1
A REFLECTOR REFERENCE MEMORY I--M SCAN DIRECT.
NTCH1 SDII SENSITIVITY NUMBER 80 P
AXIAL El 21.0 dB DRHR-3-21 L
CIRC Z
L]
21.0 dB N/A 60 1
RANGE: 3.0 "
- INST. FREQ.: 2.0 Mhz T
PROBE DELAY: 7.5563
- RECTIFY: Fullwave 40 U
VELOCITY: 0.1266 DUAL [] ON 0 OFF D
DISPLAY DELAY: 0.0
- REJECT: 0 20 E
- ENERGY: High
- DISPLAY START: IP
- DAMPING: 1K QI DET:"PEAK FLANK 0
D A C
- PRF MODE: Autohigh TCG: ON[-]
OFFN DISPLAY WIDTH: 3.0 inches Sim. Reflector: 0.75 SDH GAIN: 18.0 dB CALIBRATION TIMES AMPLITUDE: 80% FSH METAL PATH: 1.06 INITIAL TIME: 1220 FINAL TIME: 1515 VERIFICATION TIMES 1 1) 1250 12)1410
- 3) N/A
- 4) N/A
- 15) N/A 16) N/A 17) N/A
- 8) N/A 19) N/A
- PDI QUALIFIED INSTRUMENT SETTINGS:
VERIFY INSTRUMENT SETTINGS AND CALIBRATION SEQUENCE ARE IN ACCORDANCE WITH TABLE 2 OF THE APPLICABLE PDI QUALIFICATION IMPLEMENTATION PROCEDURE!
LINEARITY CHECK I
SIGNAL 1 1001 90 80 70 60 50 40 30 20 10 VERTICAl]
SIGNAL 2 1 50 1 45 40 35 30 25 20 15 10 5
I SET
-6dB
-12dB SET
+12 SET
+6 ATTENUATOR AMP 80 32-48 16-24 20 64-96 40 64-96 420F 80 810 1
COMMENTS: Maintained 10% to 20% ID roll.
WELDS/ITEMS EXAMINED: DRHR-3-21 RHR-3002-G003 EXAMINER: Tommy Brown EXAMINER: Kristen Davis REVIEWER: Maft Welch AN
,.2* *
\\
- /*
- '----**'"*DATE:
]',*
LEVEL: III LEVEL: Trn LEVEL: III DATE PG.
OF DATE"__
PG4O
- oA
000066 I
DIGITAL ULTRASONIC TENNESSEE VALLEY CALIBRATION REPORT NUMBER:
AUTHORITY DATA SHEET eo At PROJECT: BFN UNIT 3 CYCLE: 14 CALIBRATION DATE: 3/04/2010 PROC.:
N-UT-64 REV: I 1 TC: N/A CALIBRATION BLOCK NO.: SQ 123 TEMP: 660 F INSTR. MFG: Krautkramer DUE DATE: 11/10/10 SIMULATOR BLOCK NO: 790662 MODEL/TYPE: USN 60 M & TE NO.: E36305 THERMOMTER S/N: 558272 DUE DATE: 02/13/11 TRANSDUCER MFG: RTD MODEL: TRLA COUPLANT Ultragell It BATCH: 06125 ELEMENTS: 2 SHAPE: Rect.
S/N 85-629 SIZE:(2)1 Oxl 8 FREQ 2.0 MHz EXAM TYPE:
SHEAR[]
LONG[-i]
RLO CONTOUR: Flat FOCUS: 30 FS ANGLE VERIFICATION CONFIG:
Z D-SBS
[I D-TANDEM
[I SINGLE BLOCK TYPE: Rompas SIN: 790662 CABLE TYPE: (2) RG 174 LENGTH: 6'0
- CNT: 0 NOMINAL ANGLE: 60' ACTUAL ANGLE: 600 Simulator 1.5". Notch INSTRUMENT SETTINGS 100 L
A REFLECTOR REFERENCE MEMORY VM SCAN DIRECT.
NTCII SDH SENSITIVITY NUMBER 80 p
AXIAL
[ -]
68.0 dB DRHR-3-21 I
L CIRC I
Li 68.0 dB N/A 60 I
RANGE: 4.0 "
- INST. FREQ.: 2.0 Mhz T
PROBE DELAY: 10.1922
- RECTIFY: Fullwave 40 U
VELOCITY: 0.2328
!DUAL [] ON E] OFF
-D DISPLAY DELAY: 0.0
- REJECT: 0%
20 E
- ENERGY: High
- DISPLAY START: IP 0
- DAMPING: 1K Q DET:'
PEAKE] FLANK 0D A
C
- PRF MODE: Autoigb TCG: ONE]
OFF-DISPLAY WIDTH: 4.0 inches Sim. Reflector: 0.75" SDH GAIN: 68.0 dB CALIBRATION TIMES AMPLITUDE: 20% FSH
- METAL PATH: 1.5 "
INTTIAL TIME: 1235 FINAL TIME: 1520 VERIFICATION TIMES
- 1) 1315 12)N/A
- 3) N/A
- 4) N/A _5)
N/A 16) N/A _ 7) N/A 18) N/A T9) N/A
- PDI QUALIFIED INSTRUMENT SETTINGS:
VERIFY INSTRUMENT SETTINGS AND CALIBRATION SEQUENCE ARE IN ACCORDANCE WITH TABLE 2 OF THE APPLICABLE PDT QUALIFICATION IMPLEMENTATION PROCEDURE!
LINEARITY CHECK I
SIGNAL I1 100 90 1
80 70 1 60 50 40 30 20 10 VERTIC SIGNAL 2 50 45 40 35 30 25 20 1511015 GAIN SET
-6dB
-12 dB SET
+12 SET
+6 ATTENUATOR AMP 80 32-48 16-24 20 64-96 40 64-96 COMMENTS: Maintained 10% to 20% ID roll.
WELDS/ITEMS EXAMINED: DRHR-3-21 EXAMINER: Tommy Brown EXAMINER: Kristen Davis REVIEWER: Matt Welch A!N!:
DATE: )tUbrfa LEVEL: III LEVEL: Trn LEVEL: III DATE:E PG.
OF 4q
000067 MANUAL ULTRASONIC TENNESSEE VALLEY PIPING EXAMINATION REPORT NUMBER:
AUTHORITY DATA SHEET PROJECT: BFN UNIT: 3 CYCLE: 14 EXAMINATION DATE03/04/2010 PROCEDURE: N-UT-64 REV: 11 TC: N/A START TIME: 1250 END TIME: 1345 SYSTEM: RHRS IS1 DWG. NO: 3-ISI-0330-C-01 EXAM SURFACE
[] ID 0
OD COMPONENT ID: DRHR-3-21 MATL. TYPE: L] CS 0
[]CSCL
[-ICCSS CONFIGURATION SURFACE TEMP.: 780 F PYRO. NO.: 558262 Elbow TO Valve
]
CAL DUE DATE; 02/13/2011 FLOW I
EXAM INATION ANGLE 45S 6ORL N/A Wo
REFERENCE:
CENTERLINE OF WELD CIRC. SCAN SENSITIVITY 35.0 N/A N/A Lo
REFERENCE:
TDC AXIAL SCAN SENSmVITY 35.0 75.0 N/A IND.
L (in) FROM REF.
AT MAX AMP MAX EXAM NOM.
N IND. INFO:
NO.
L1 L
L2 W
MP D
AMP NO.
ANG.
R TYPE, DAMPING, MAX MAX MAX MAX
%DAC 3-14 1
ETC.
NRI 3
45 0
SHEAR NR]
3 60 RL RL NRI 5
45 0
SHEAR NRI 6
45 0
SHEAR El 4
4~-..4.
-+-~......................4 4
+
I 4-I w
a REMARKS / LIMITATIONS: No Scan 4 due to elbow to valve configuration.
MAINTAINED 10% TO 20% ID ROLL DURING SCANNING.
EXAMINER: Tommy Brown LEVEL:UI EXAMINER: Kristen Davis-LEVEL: Trn D'A T E I
a REVIEWER: Matt Welch
-*G VL: III DATE: -; lZ PAGE O0Fk 1
.1
000068 T
WALL THICKNESS REPORT N-:
TVA.PROFILE SHEET PROJgCT:
WELD NO:
U NIiii SYSTEM:i_
Record Thickness Moasuromenis As Weld
", Weld Edge Indieated, including Weld Width,
- enterline Edg.,To-Edge At 0.
Position 0'
90' 1 80"
-270" aLPO I~t
- d.
SId
[]
,zo
/
LA CR AW IDDN
)" c D
_P'QAG.
B
,E,-
b 0
TVA !
('-.s.s) 02.999.44 U
000069 IMPORT NO:
TVA WALL THICKNESS PROFILE SHEET P_
_0J_
_T:_
W ELD NO.
,;3
?,
UI:7 SYSTEM:_________________
Record Thickness Measurements As WSiW
'* Weld Edge Indicated, Including Weld Width, centerline Edgo.To.Edge At 0.
Posilion 0' 190*1180 270-I9a
_!.q*++~V d..,.
Sid.
CROWN HEIGHT:
I DIAMETER:
CRQWN WIDTH:.
WE L L
T1.
SOan5
- x X &Ocqg-45 39-9.,
5eOrxL c* '
0 0
SCanL 5.1
/.45.
I.,*
,o.q5: 3 9. q
'AA -4 39 $*
.q kt 4.,0f 1.s-3
- ,mi V-l,,- t,.,me..10 3q*-.
q2
.*-4!M rM,ClUtr,*
v o ium," 14
,,lX 4 I t -3.04 L
',2
,b Aehevc 90 k -to ve
'5______________3___
3,5
/9'
(
"1 e.
INA 1%06
".549)