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{{#Wiki_filter:( * ( . e STEAM GENERATOR REPAIR PROGRAM FOR THE SURRY POWER STATION UNIT NO. 2 FINAL REPORT * (PROGRESS REPORT -NO. 6) FOR THE PERIOD FEBRUARY 3, 1979 THROUGH DECEMBER 31, 1979 DOCKET NOS. 50-280 50-281 LICENSE NOS. DPR-32 DPR-37 VIRGINIA ELECTRIC .l\.ND POWER COHPANY
{{#Wiki_filter:(                                   (.
/ .: TABLE OF CONTENTS  
* e STEAM GENERATOR REPAIR PROGRAM FOR THE SURRY POWER STATION UNIT NO. 2 FINAL REPORT *
(PROGRESS REPORT - NO. 6)
FOR THE PERIOD FEBRUARY 3, 1979 THROUGH DECEMBER 31, 1979 DOCKET NOS. 50-280 50-281 LICENSE NOS. DPR-32 DPR-37 VIRGINIA ELECTRIC .l\.ND POWER COHPANY
 
            .:
              /
                                              *...****
TABLE OF CONTENTS           PAGE NO.


==1.0 INTRODUCTION==
==1.0 INTRODUCTION==
PR6-l 2.0 OCCUPATIONAL RADIATION EXPOSURES                    PR6-2 2.1  General                                        PR6-2 2.2  Evaluation of Exposure Data                    PR6-2 2.3  Description and Format of Exposure Data        PR6-3 2.4  Conclusions and Observations                    PR6-3 3.0 APPLICATION OF ALARA PRINCIPLES                      PR6-5 3 .1 General                                        PR6-5 3.2  Initial Containment Cleanup                    PR6-5 3.3  Temporary Shielding                            PR6-6 3.4  Steam Generator Water Level                    PR6-8 3.5  Plasma-Arc Cutting Equipment                  *PR6-9 3.6  Decontamination                                PR6-9 3.7  Glove Boxes                                    PR6-10 3.8  Mock-up Training                                PR6-ll 3.9  Miscellaneous Valve Refurbishment              PR6..:.11 3.10  General Techniques and Practices              PR6-12 4.0 RADIOACTIVE EFFLUENTS AND SOLID WASTE                PR6-15 4.1  General                                        PR6-15 4.2  Airborne Releases                              PR6-15 4.3  Liquid Releases                                PR6-15 4.4  Solid Radioactive Waste                        PR6-15 5.0 STEAM GENERATOR STORAGE BUILDING SURVEILLANCE        PR6-17
==6.0 CONCLUSION==
S                                          PR6-18 i


2.0 OCCUPATIONAL RADIATION EXPOSURES 2.1 General 2.2 Evaluation of Exposure Data **** *... 2.3 Description and Format of Exposure Data 2.4 Conclusions and Observations 3.0 APPLICATION OF ALARA PRINCIPLES 3 .1 General 3.2 Initial Containment Cleanup 3.3 Temporary Shielding 3.4 Steam Generator Water Level 3.5 Plasma-Arc Cutting Equipment 3.6 Decontamination 3.7 Glove Boxes 3.8 Mock-up Training 3.9 Miscellaneous Valve Refurbishment 3.10 General Techniques and Practices 4.0 RADIOACTIVE EFFLUENTS AND SOLID WASTE 4.1 General 4.2 Airborne Releases 4.3 Liquid Releases 4.4 Solid Radioactive Waste 5.0 STEAM GENERATOR STORAGE BUILDING SURVEILLANCE
            *  **-
                ***
                                              ~---
                                              ~******
TABLES Table 1 - Personnel Radiation Exposure Summary Table 2 - Report of Radioactive Effluents Table 2A - Effluent Release and Solid Waste Comparison Summary Table 2B - Liquid Effluent Isotopic Distributions Table 2C -.Gaseous Effluent Isotopic Distributions ii


==6.0 CONCLUSION==
              **                                e*
S i PAGE NO. PR6-l PR6-2 PR6-2 PR6-2 PR6-3 PR6-3 PR6-5 PR6-5 PR6-5 PR6-6 PR6-8 *PR6-9 PR6-9 PR6-10 PR6-ll PR6..:.11 PR6-12 PR6-15 PR6-15 PR6-15 PR6-15 PR6-15 PR6-17 PR6-18 
I PR6-l SSGP
***-*** TABLES Table 1 -Personnel Radiation Exposure Summary Table 2 -Report of Radioactive Effluents ~****** Table 2A -Effluent Release and Solid Waste Comparison Summary Table 2B -Liquid Effluent Isotopic Distributions Table 2C -.Gaseous Effluent Isotopic Distributions ii 
**


==1.0 INTRODUCTION==
==1.0 INTRODUCTION==


I e* PR6-l SSGP The Steam Generator Repair Program (SGRP) for Surry Power Station, Unit No. 2, commenced on February 3, 1979 and was completed on December 31, 1979. This Final Progress Report contains information on the radiological effects of the SGRP, and on the measures taken to maintain these effects "as low as reasonably achievable" (ALARA). Much of the information presented has been obtained from earlier progress reports submitted periodically during the repair program. The following report sections provide an assessment of the tional radiation  
The Steam Generator Repair Program (SGRP) for Surry Power Station, Unit   No. 2, commenced on February 3, 1979 and was completed on December 31, 1979. This Final Progress Report contains information on the radiological effects of the SGRP, and on the measures taken to maintain these effects "as low as reasonably achievable" (ALARA).
*exposure expended, the dose reduction techniques employed and their effectiveness, and the radioactive effluents and solid waste generated during the repair program. A description of the surveillance activities associated with onsite storage of the old steam generator lower assemblies is also provided.
Much of   the information presented has   been obtained from earlier progress reports submitted periodically during the repair program.
This final report has been prepared pursuant to the license tions issued under Amendment No. 46 to the operating license for Surry, Unit No. 2 and, as such, completes and fully satisfies the requirements set forth in those conditions.
The following report sections provide an assessment of the occupa-tional   radiation *exposure expended, the dose reduction techniques employed and their effectiveness, and the radioactive effluents and solid waste generated during the repair program.       A description of the surveillance activities associated with onsite storage of the old steam generator lower assemblies is also provided.
* 2.0 OCCUPATIONAL RADIATION EXPOSURES 2.1 General '. *** .. .. PR6-2. SSGP Occupational exposure to radiation is considered to be the major radiological effect of the SGRP. As such, this aspect of the ject underwent an extensive evaluation during the planning phase to provide realistic estimates of the amounts of personnel radiation exposure (manrern) which would be required to perform each of the tasks involved.
This final   report has been prepared pursuant to the license condi-tions   issued   under Amendment No. 46 to the operating license for Surry,   Unit No. 2 and, as such, completes and fully satisfies the requirements set forth in those conditions.
These estimates were based upon the anticipated labor requirements (manhours) and the average radiation dose rates. in the work area, *and were presented in summary form in Table 5. 3-1 of the report entitled "Steam Generator Repair Program", dated August 17, 1977 and amendments thereto, hereafter referred to as the SGRP Report. Prior to commencement of the project, a program was established to assess the actual exposures received by personnel during the repair effort. This program was designed to provide data compatible with the detail and format of the exposure summary presented Table 5.3-1 of the SGRP Report, thereby permitting valid comparisons between estimated and actual expenditures.
 
This section discusses the I, 1 implementation of that program and provides an evaluation of the occupational exposure information compiled during the repair effort. 2.2 Evaluation of Exposure Data The exposure assessment program referred to above was basically designed to utilize daily worker exposure data, as recorded by self-reading pocket dosimeters, in conjunction with contractor supplied, worker task data to determine task-related manrem expen-di tu res. The worker task data was standardized to system of discrete work packages (called Engineering Task Assignments) which was developed during the project planning phase. The use of this system to categorize exposure related work facilitated the process of compiling an accurate breakdown of the collective exposure pended on the wany tasks performed.
                *                                         ..***
( e 2.3 Description and Format of Exposure Data ( e PR6-3 SSGP. Table 1 presents a summary of the occupational radiation exposure expended during the repair effort, the exposure related labor penditures, and the original estimated expenditures.
                                                              '.
The following comments are provided for clarification and should be considered when reviewing the data presented. (a) Additional tasks performed during the repair program which were not listed in Table 5.3-1 of the SGRP Report have been included in Table 1. Similarily, exposures rec~ived by personnel forming functions not directly attributable to any specific, pre-defined task have been listed separately.
                                                                ..
Expenditures reported for these "Additional Tasks" and "Unassigned nel Categories" were allocated to a particular phase based l_ J upon the major activities being performed at the time they we re incurred. (b) Due to an unrelated extension of the Unit No. 2 outage, several SGRP tasks associated with refueling and startup vities had not yet been completed as of the project end date of December 31, 1979. For these remaining tasks, the "actual" expenditures reported have been assigned the original mated values, and are appropriately noted as such in Table 1. (c) For each phase (except Phase V), separate subtotals are provided for: (i) the "pre-defined tasks" and (ii) the tional tasks and unassigned personnel categories".
PR6-2.
Page 1 of Table 1 provides a summary of the "pre-defined tasks" subtotals for each phase and a summation of the "additional tasks and unassign~d personnel categories" subtotals for all phases. The Project Totals are also shown on Page 1 of the table. 2.4 Conclusions and Observations (a) The total occupational radiation exposure expended during the repair program for Unit No. 2 was approximately 4%, or 74 manrem, e-*** *... PR6-4 SSGP above the exposure estimate of 2,067 manrern. While this smail percentage is not considered to represent a significant viation from the total exposure estimate, several individual tasks did vary considerably with respect to estimated vs. actual exposures.
SSGP 2.0 OCCUPATIONAL RADIATION EXPOSURES 2.1 General Occupational     exposure   to   radiation   is   considered       to be the major radiological effect of the SGRP.           As such, this aspect of the pro-ject underwent an extensive evaluation during the planning phase to provide   realistic estimates of the amounts of personnel radiation exposure   (manrern) which would be       required to perform each of the tasks   involved. These estimates were         based       upon the anticipated labor requirements (manhours) and the average radiation dose rates.
In most cases, the major factors to which these variations can be attributed are: changes in original work scope, methods or procedures, actual radiation dose rates higher or lower than estimated, unanticipated problems with equipment or procedures, or personnel (contractor) changes. (b) During the repai~ effort, no worker assigned to the SGRP ceived radiation exposure in excess of the federal standards specified in 10CFR20. ( c) The actual labor expenditures (manhours) reported in Table 1 I, J exceed, in most cases, the estimates made during the project planning phase. This is largely attributed to the fact that peripheral and support activities performed in conjunction with a specific task have been included in the assessment of actual expenditures.
in the work area, *and were presented in summary form in Table 5. 3-1 of   the report   entitled     "Steam Generator       Repair     Program",   dated August 17, 1977     and amendments     thereto,   hereafter       referred   to as the SGRP Report.
The labor estimates developed prior to commencement of work were directed primarily toward providing a basis for evaluating the task exposure estimates and were not intended to consider or anticipate these additional ities.
I, 1 Prior to commencement of the project, a program was established to assess the actual exposures received by personnel during the repair effort. This program was designed to provide data compatible with the detail and format of the exposure summary presented Table 5.3-1 of   the SGRP Report,     thereby permitting valid               comparisons between estimated   and   actual   expenditures.       This     section     discusses     the implementation     of that   program and   provides         an evaluation of the occupational exposure information compiled during the repair effort.
* 3.0 APPLICATION OF ALARA PRINCIPLES 3.1 General * ** PR6-5 SSGP This section summarizes the specific techniques and practices which were employed during the repair effort in order to maintain tional exposures to radiation "as low as reasonably achievable" (ALARA). Where the available data pennits, the following evalua-tions include a quantitative assessment of the manrem savings which can be attributed to the technique used. Additional information on ~hese techniques and how they relate to the overall steam generator replacement act ivfties can be found in the SGRF Report. 3.2 Initial Containment Cleanup I, J After shutdown and the removal of all fuel from the reactor, a general cleaning of the containment interior was performed to move loose radioactive contamination in the work areas and thereby reduce the potential for airborne contamination during subsequent activities.
2.2 Evaluation of Exposure Data The   exposure   assessment     program   referred     to above was basically designed   to utilize   daily   worker   exposure       data,   as   recorded by self-reading     pocket   dosimeters,     in   conjunction         with   contractor supplied, worker task data to determine task-related manrem expen-di tu res. The   worker     task   data   was   standardized         to   system   of discrete work packages (called Engineering Task Assignments) which was developed during the project planning phase.                     The use of this system to categorize exposure related work facilitated the process of   compiling an accurate breakdown of the collective exposure ex-pended on the wany tasks performed.
Additional cleaning and debris removal was performed after the biological shield walls and steam generator insulation were removed. The exposure received by personnel involved in these* initial cleaning activities totaled approximately.
 
23 manrem. The benefit, in terms of manrem savings, is difficult to quantify, ever, the following observations give some indication as to the favorable results obtained. (a) The use of respiratory protection devices, with their inherent degrading effect on worker efficiency, was rarely required, except as a localized precautionary measure for specific ting and *grinding activities. (b) An extensive whole body counting program, to monitor workers for internal radioactivity, and the use of "Friske rs" and portal monitors, to detect radiation on body surfaces, fied no instances of significant internal or external personnel contamination during the repair program.
(                                        (
,_ J *** *** *****
e                                      e                       PR6-3 SSGP.
* PR6-6 SSGP The worker's ability to perform tasks more efficiently, and thus complete them more quickly, undoubted~y re~ulted in a reduction of the time spent in radiation areas. Considering the large number of workers involved ( in excess of 1,000), even a small reduction in individual exposure times can produce significant savings in total manrem. The initial cleanup effort and the maintenance of good radiological working conditions are thus considered successful ALARA techniques.
2.3 Description and Format of Exposure Data Table   1 presents a summary of the occupational radiation exposure expended during the repair effort,         the exposure related labor ex-penditures, and the original estimated expenditures.             The following comments are provided         for clarification and should be considered when reviewing the data presented.
3.3 Temporary Shielding The use of temporary shielding can be attributed with significant reductions in personnel radiation exposure for the SGRP. A separate work package was devoted to the design and installation of shielding and frequent evaluations were performed to identify improved methods and new applications.
(a)   Additional tasks performed during the repair program which were not listed in Table 5.3-1 of the SGRP Report have been included in Table 1.       Similarily, exposures rec~ived by personnel .per-forming   functions not   directly attributable to any specific, pre-defined     task have been listed   separately.     Expenditures reported for these "Additional Tasks" and "Unassigned Person-nel   Categories"     were allocated   to a   particular phase based l_ J upon   the   major activities being     performed at     the time they we re incurred.
The lower steam generator cubicles received the most extensive application of shielding during the repair effort and thus the work performed in these areas benefitted most directly from its use. Piping and components located in the cubicles were shielded to achieve mini.iuum exposure levels prior to the start of cutting and removal activities.
(b) Due   to   an   unrelated   extension   of   the   Unit No. 2   outage, several SGRP tasks associated with refueling and startup acti-vities had not yet been completed as of the project end date of December 31, 1979.       For these remaining tasks, the "actual" expenditures     reported have been assigned       the original   esti-mated values, and are appropriately noted as such in Table 1.
After cutting of the reactor coolant piping, shield plugs were installed in the steam generator and pipe openings to reduce radiation "streaming".
(c)   For   each     phase   (except Phase V),   separate   subtotals   are provided for:       (i) the "pre-defined tasks" and (ii) the "addi-tional tasks and unassigned personnel categories".             Page 1 of Table 1 provides a summary of the "pre-defined tasks" subtotals for each phase and a       summation of the "additional tasks and unassign~d personnel categories" subtotals for all phases.             The Project Totals are also shown on Page 1 of the table.
During the installation phase, additional shielding of the exposed reactor coolant pipe ends was performed, by placing specially fabricated bags containing lead beads inside the pipe and lead "blankets" on the outside surfaces.
2.4 Conclusions and Observations (a)   The total occupational radiation exposure expended during the repair program for Unit No. 2 was approximately 4%, or 74 manrem,
The removal and installation of miscellaneous piping located within the cubicles also received a significant shielding effort utilizing lead blankets*
 
and sheet lead "curtains".
e-                                       *...
Detailed radiation surveys were performed frequently and have vided a basis for evaluating the effectiveness of temporary ing in achieving net reductions in personnel exposure.
                                                  ***                   PR6-4 SSGP above the exposure estimate of 2,067 manrern.           While this smail percentage is     not considered     to represent a   significant de-viation from     the     total exposure estimate,   several individual tasks   did   vary   considerably     with   respect to   estimated vs.
Survey data obt~ined prior to and after shielding installation permits the culation of average dose rate reduction factors for appropriate
actual   exposures.       In most cases,   the major factors to which these variations       can be attributed are:       changes in original work scope, methods or procedures, actual radiation dose rates higher   or lower than estimated,         unanticipated   problems with equipment or procedures, or personnel (contractor) changes.
****** ., .... PR6-7 . SSGP tasks, and thereby an assessment of manrem savings. Three tasks involving significant personnel exposure have been considered in this assessment. (a) Cutting and removal of reactor coolant piping is reported in Table 1 as requiring the expenditure of about 214 manrem. tact exposure rate measurements obtained during surveys has shown that an average dose rate reduction factor of 7 was achieved by shielding Gf this pipe. Using this factor and the actual exposure value for the task, a postulated expenditure of about 1,500 manrem would have been required to complete the task without the benefit of shielding.
(b) During the repai~ effort, no worker assigned to the SGRP re-ceived   radiation exposure in excess of the federal standards specified in 10CFR20.
An assumed savings of 1,286 manrem can thus be credited. (b) The removal of miscellaneous piping located in the steam rator cubicles accounted for the expenditure of approximately 59 manrem. Shielding applied to this pipe provided an average dose rate reduction factor of 5. Thus, without shielding 295 manrem would have been required to complete the task. A savings of 236 manrem is credited. (c) The installation*
( c) The actual     labor     expenditures (manhours)   reported in Table 1 I, J exceed,   in most cases,       the estimates made during the project planning   phase. This is largely attributed to the fact that peripheral     and   support     activities   performed   in conjunction with a specific task have been included in the assessment of actual   expenditures.       The labor estimates developed prior to commencement of work were directed primarily toward providing a basis   for   evaluating     the task exposure estimates and were not intended to consider or anticipate these additional activ-ities.
of reactor coolant piping involved several major activities inside the generator cubicles.
 
Included were pipe end refurbishment and fit-up and welding of the removed pipe sections.
              *                                      *  **                   PR6-5 SSGP 3.0 APPLICATION OF ALARA PRINCIPLES 3.1 General This section summarizes the specific techniques and practices which were employed during the repair effort in order to maintain occupa-tional   exposures   to radiation   "as low as     reasonably achievable" (ALARA). Where the available data pennits,       the following evalua-tions include a quantitative assessment of the manrem savings which can be attributed to the technique used.         Additional information on
In Table 1, the installation of reactor cool-ant piping is reported to have required a total expenditure of 329 manrem. The activities performed inside the generator cubicles are estimated to account for approximately 300 rnanrem of this total. Survey data indicates that shielding performed for these activities was effective in reducing dose rates by a factor of 5, and thus resulted in a savings of 1,200 manrem. Totaling the exposure savings calculated for the above three tasks results in an overall savings of about 2,700 manrem attributable to the use of temporary shielding.
    ~hese techniques and how they relate to the overall steam generator replacement act ivfties can be found in the SGRF Report.
The exposure "cost" incurred during inst&llation of shielding is listed in Table 1 as approximately 143
3.2 Initial Containment Cleanup I, J After   shutdown   and   the removal   of all   fuel     from   the reactor,   a general   cleaning of the containment interior was performed to re-move loose radioactive contamination in the work areas and thereby reduce   the   potential   for airborne contamination during subsequent activities. Additional   cleaning and debris removal was performed after   the biological     shield walls and steam generator insulation were removed. The exposure received by personnel involved in these*
***** ., ... PR6-:-8. SSGP manrem. A comparison of these "benefits" and "costs" provides a clear indication of the value of this technique in maintaining pational exposures AI.ARA. 3.4 Stea3 Generator  
initial   cleaning activities     totaled approximately. 23 manrem.           The benefit, in terms of manrem savings, is difficult to quantify, how-ever,   the   following   observations   give   some   indication as       to   the favorable results obtained.
~ater Level In the early stages of the SGRP, the water in the secondary system was ~aintained at a level covering the steam generator tube bundles in order to fully utilize its shielding quality, The high water level was maintained until the lower portion of the steam generator was ready to be removed from the containment, at which time it was drained to remove* the extra weight. The shielding effect of this water has historically provided an approximate 10 to 1 dose rate reduction for the area of the steam generator above the tubesheet.
(a)   The use of respiratory protection devices, with their inherent degrading   effect   on worker efficiency,       was   rarely   required, except as a localized precautionary measure for specific cut-ting and *grinding activities.
This reduction factor was substantiated by actual survey results obtained during the removal phase and can be used to assess the effectiveness of this technique for several appropriate tasks. (1) Removal of Insulation (upper shell, mainsteam and feedwater piping) (2) Cut and Remove Steam Generator Upper Shell (3) Cutting of Mainsteam and Feedwater Piping (4) Disassembly of Steam Generator Supports (5) Removal of Steam Generator Level Instruments and Blowdown Piping, All of these tasks were performed in areas where the shielding effect of the steam generator water was beneficial.
(b)   An extensive whole body counting program,             to monitor workers for   internal   radioactivity,   and the   use     of "Friske rs"   and portal monitors, to detect radiation on body surfaces, identi-fied no instances of significant internal or external personnel contamination during the repair program.
The total exposure received for these five tasks was approximately 70 manrem. The observed dose reduction factor of 10 thus translates into a postulated exposure savings of 630 manrem. Since practically no exposure "costs" were required to utilize this technique, its contribution to tr.e ALARA program is obvious.
 
e** ... -PR6-~ SSGP 3.5 Plas~a-Arc Cutting Equipment In order to remove the steam generator lower shells from the tainnent, sections of the reactor coolant piping were cut and removed. A plasma-:-arc cut ting torch was chosen as the means for perfon:::ing these cuts. Plasma-arc has high cutting speed and pro-duces good cut quality for pipe reuse. The high cutting rate was a priEary factor in this choice since faster cutting means reduced exposure times. During the evaluation of this task, alternate methods such as mechanical cutting and other flame cutting tech-niques ~ere considered.
                  ***
These alternatives were estimated*
                  ***                                     ******                   PR6-6 SSGP The worker's     ability to perform tasks more efficiently, and thus complete them more quickly,       undoubted~y re~ulted in a reduction of the time spent in radiation areas.         Considering the large number of workers involved   ( in excess   of 1,000), even a small reduction in individual exposure times can produce significant savings in total manrem. The   initial   cleanup effort   and   the maintenance     of good radiological working conditions are thus considered successful ALARA techniques.
to require l to 4 ho~rs per cut, as cocpared to 15 to 20 minutes for plasr::a-arc.
3.3 Temporary Shielding The use of temporary shielding can be attributed with significant reductions in personnel radiation exposure for the SGRP.             A separate work package was devoted to the design and installation of shielding and frequent evaluations were performed to identify improved methods
In actual use, most of the reactor coolant pipe cuts were performed in approximately 20 minutes with the plasma-arc torch. One cut required about 30 minutes d1.1e to mechanical interference.
,_ J and new applications.
Equip,ent set-up times were estimated to be about the same for all methods considered, since all would require special track mounting to ~aintain the close tolerances necessary for reuse of the reactor coolant pipe. The exFosure savings attributable to the use of plasma-arc equipment could not be assessed, since the total manrem reported for the ting of reactor coolant pipe include significant contributions from equipment set-up and pipe removal. However, this technique has proven valuable in reducing exposure times and its use is consistent with tr.e AI.ARA committment.
The lower   steam generator   cubicles   received     the most   extensive application of shielding during the repair effort and thus the work performed   in   these areas benefitted most directly           from   its use.
3.6 Decont~~ination Sections of reactor coolant pipe cut from the primary system during the re=oval phase were decontaminated prior to refurbishment and reuse. Tne electropolishing process used for pipe decontamination is des~rioed on page 9.C.3-1 of the SGRP Report. Prior to decon-*-tau,inc.
Piping and   components   located   in   the cubicles     were shielded to achieve mini.iuum exposure levels prior to the start of cutting and removal activities.     After cutting of the reactor coolant piping, shield plugs were installed in the steam generator and pipe openings to reduce radiation "streaming".       During   the   installation phase, additional   shielding of the exposed reactor coolant pipe ends was performed,   by placing   specially   fabricated     bags containing   lead beads inside the pipe and lead "blankets" on the outside surfaces.
tion, radiation surveys of the removed pipe sect ions revealed average contact readings of 5,000 to 10,000 mR/hr on the inside pipe surfaces.
The removal and installation of miscellaneous piping located within the cubicles also received a significant shielding effort utilizing lead blankets* and sheet lead "curtains".
Average contact readings after decontamination were nooi~a:ly 1 to 5 mR/hr. Surface irregularities prevented one pipe A*. ..... ,. ~--*** . .... PR6-10 SSGP section from decontamination below 30 mR/hr on contact, however, levels at the pipe ends, where refurbishment and welding were formed, were measured at 3 to 5 mR/hr. Based on these measurements, an average dose rate reduction factor of 1,000 can be attributed to the use of the electropolishing technique.
Detailed radiation surveys were performed frequently and have pro-vided a basis for evaluating the effectiveness of temporary shield-ing in achieving net reductions in personnel exposure.             Survey data obt~ined prior to and after shielding installation permits the cal-culation   of   average   dose rate   reduction   factors   for   appropriate
An assessment of the exposure savings which have been realized from this technique is difficult due to the fact that refurbishment work performed on the decontaminated pipe sections was not reported separately from the pipe stub refurbishment performed in the steam generator cubicles.
 
Also, the exposure received during subsequent fit-up_ and welding of this pipe resulted largely from other sources within the generator cubicles, and not from the pipe sections selves. It has been estimated, however, that approximately 10 to 20 manrem were expended during the refurbishment (i.e., machining and weld-prep) of this pipe. Without decontamination, .this task alone could thus have required 10,000 to 20,000 manrem. The total tamination "cost", in terms of radiation exposure, was approximately 41 manrem. While the calculated exposure savings above are merely projections, they serve to illustrate the value of this important ALARA technique.
                                                  .,
3.7 Glove Boxes The use of tents and glove boxes for all cutting and grinding vities involving contaminated piping was required during the Unit No. 2 repair program in an attempt to maintain low airborne con-tamination levels within the containment.
                                                  ******
Ideally, the glove box would al low personnel performing pipe cuts or other related tasks to work without the need for personal respiratory protection, thus increasing efficiency and reducing exposure times. Controlling the spread of contamination through use of this equipment would also facilitate cleanup operations.
                                                      ....
However, close monitoring of ral cutting operations found that more exposure was expended in installing and removing the glove boxes than in performing the actual pipe cut. Typical exposures for inst al lat ion and removal combined were, in some instances, 50 times that received by the
PR6-7
*... * ***** ***** PR6-ll SSGP worker performing the cut. Also, cleaning of the pipe surfaces in the cut area greatly reduced the potential.
                                                                          . SSGP tasks, and   thereby an assessment     of manrem savings.         Three tasks involving   significant   personnel exposure have been considered             in this assessment.
for generating signifi-cant airborne contamination.
(a) Cutting and removal of reactor coolant piping is reported in Table 1 as requiring the expenditure of about 214 manrem.               Con-tact   exposure   rate measurements     obtained     during   surveys has shown   that   an average   dose   rate   reduction     factor   of   7 was achieved by shielding Gf this pipe.         Using this factor and the actual   exposure value for the task, a postulated expenditure of about 1,500 manrem would have been required to complete the task without the benefit of shielding.             An assumed savings of 1,286 manrem can thus be credited.
Actual sampling for airborne radio-activity during cutting operations confirmed that in most cases no significant hazard was created. Based on these observations, it is now evident that the use of glove boxes for pipe cutting and similar tasks should be evaluated on a case by case basis to deter-. mine if such is prudent from an overall ALARA consideration.
(b) The removal of miscellaneous piping located in the steam gene-rator cubicles accounted for the expenditure of approximately 59 manrem. Shielding applied to this pipe provided an average dose rate reduction factor of 5.         Thus, without shielding 295 manrem   would   have been   required   to   complete     the task. A savings of 236 manrem is credited.
3.8 Mock-up Training The installation of reactor coolant piping represents the most significant task performed during the repair effort with regard to occupational exposure.
(c) The   installation* of   reactor   coolant   piping     involved   several major activities inside the generator cubicles.             Included were pipe end refurbishment and fit-up and welding of the removed pipe sections.     In Table 1,   the installation of reactor cool-ant piping is reported to have required a total expenditure of 329 manrem.     The   activities   performed     inside the   generator cubicles are estimated to account for approximately 300 rnanrem of this total.     Survey data indicates that shielding performed for these activities was effective in reducing dose rates by a factor of 5, and thus resulted in a savings of 1,200 manrem.
While the shielding and decontamination techniques described earlier were effective in reducing the tion exposure rates associated with this task, the use of mock-ups to train the workers involved can be credited with providing tions in exposure times. Welders, pipe-fitters, riggers and laborers.
Totaling the exposure savings calculated for the above three tasks results in an overall savings of about 2,700 manrem attributable to the use of temporary shielding.       The exposure "cost" incurred during inst&llation of shielding is listed in Table 1 as approximately 143
all received extensive training in the activities to be performed by "dry runs" in ful 1 scale piping mock-ups.
 
Completion times were noticeably reduced as the simulated activities were repeated to maximize each worker's familiarity with the actual job situation.
                                                      .,
Quantifying the exposure savings which have been realized through the use of mock-up training has not been attempted here, however, the inherent benefits of reducing exposure times for this major task were of significant importance to the ALAR.A program. 3.9 Miscellaneous Valve Refurbishment During the removal phase of the project, a number of valves from the miscellaneous piping (vents, drains, etc.) located in the lower steam generator cubicles were removed from the system. The removed valves were subsequently refurbished in preparation for reuse. This refurbishment work consisted primarily of valve repacking and remachining of weld-preps, and was performed in the pipe ment building outside the containment where exposure rates were much e-* *... PR6-12 SSGP lower. General area exposure rates in the pipe refurbishment ing were approximately O. 5 mR/hr as compared to average levels of 30 mR/hr within the lower steam generator cubicles.
                                                      *****
Additionally, detailed sketches of the miscellaneous piping systems were made to allow complete preparation of valve assemblies in the pipe refur-bishment building.
                                                          ...
In this way fit-up and weld-prep work inside the generator cubicles was minimized.
PR6-:-8.
Since the miscellaneous piping systems contained radioactive tamination, the removed valves represented a source of radiation exposure during refurbishment and reinstallation.
SSGP manrem. A comparison of       these "benefits" and "costs" provides a clear indication of the value of this technique in maintaining occu-pational exposures AI.ARA.
Some of these valves exhibited contact exposure rates of greater than 1,000 mR/hr. It was observed, however, that replacement of the valve packing generally reduced these radiation levels to 1/10 of the original value. Subsequent handling of the valves thus required less ex-posure to personnel.
3.4 Stea3 Generator ~ater Level In the early stages of the SGRP, the water in the secondary system was ~aintained at a level covering the steam generator tube bundles in order   to fully   utilize   its shielding quality,         The high water level was maintained until the lower portion of the steam generator was ready to be removed from the containment, at which time it was drained to remove* the extra weight.         The shielding effect of this water has historically       provided an approximate 10 to 1 dose rate reduction for the area of the steam generator above the tubesheet.
The total exposure expended during.the repair effort for tion of Blowdown and Miscellaneous Piping" was approximately 84 manrem. Of this total, installation of miscellaneous piping (and valves) represented about 25 manrem. Considering the exposure re-duct ions *discussed above, and their relative effects on the work performed, a conservative dose reduction factor of 10 is assumed for this task and can be used to calculate an exposure savings of about 225 manrem. 3.10 General Techniques and Practices In addition to the specific dose reduction techniques described thus far, it is important to note the more general procedures and practices -which were implemented prior to and during the repair effort to assure adequate control of occupational radiation ex-posure and to maintain this exposure Al.ARA. of each is given below. A brief description (a) A comprehensive Heal th Physics program was implemented to provide adequate control and surveillance of the radiatio_n
This reduction   factor was     substantiated by actual         survey results obtained during     the removal   phase and   can be     used to assess the effectiveness   of   this   technique   for   several     appropriate   tasks.
** * *** *** PR6...,.13 SSGP hazards associated with each task. This program included the use of Radiation Work Permits (RWP's) to familiarize workers with the specific radiological hazards involved and proper protective measures to be taken in the performance of their work. The successful implementation of this program is evi-denced by the excellent radiation protection record which was achieved. (b) An extensive training program was conducted to provide quate instruction in the biological effects of radiation exposure, radiation protection practices and applicable federal regulations, to all personnel involved in steam generator replacement activities.
(1) Removal of Insulation (upper shell, mainsteam and feedwater piping)
Training for specific tasks, using rnock-UJ:)S, photographs or "dry runs" was conducted where appropriate. (c) The use of discrete "Work Packages" provided a mechanism to assure. adequate preplanning and review of specific tasks, with special emphasis on minimizing radiation exposures to the personnel involved. (d) Special tools and equipment, designed to minimize personnel exposure times by increasing worker efficiency and providing remote handling capability were utilized where practicable. (e) A consultant was retained to compile an extensive photographic and video-tape documentary of the entire steam generator re-placement project for Unit No. 2. Components, equipment and work areas involved in the major tasks were photographed in detail to record significant events as the tasks progressed from start to completion.
(2) Cut and Remove Steam Generator Upper Shell (3) Cutting of Mainsteam and Feedwater Piping (4) Disassembly of Steam Generator Supports (5) Removal of Steam Generator Level Instruments and Blowdown Piping, All of these   tasks   were   performed   in areas where       the shielding effect of   the steam   generator   water   was   beneficial.       The   total exposure received for these five tasks was approximately 70 manrem.
Video-tapes were used to record actual operations where complex procedures or equipment was used, or where the activity was repetitive in nature. This documentation will be of significant benefit in training or retraining of personnel for the Unit No. 1 Steam Generator Replacement Project.
The observed dose     reduction factor     of   10 thus     translates   into a postulated   exposure   savings of 630 manrem.           Since practically no exposure   "costs"   were   required   to   utilize     this   technique,   its contribution to tr.e ALARA program is obvious.
*** *... ***** . ... PR6....,14 SSGP (f) General work area cleanup and debris removal was performed periodically to avoid buildups and maintain good radiological working conditions.
 
Decontamination of tools, equipment and components was also performed when necessary to facilitate handling and transfer.
e**                                       ...-                   PR6-~
These efforts resulted in cleaner and safer work areas and minimized the potential for radioactive airborne contamination throughout the. repair effort. (g) Early in the project, "rest areas" were designated inside the containment to accommodate workers during idle periods. The rest areas were located where exposure levels were minimum _(less than 5 mR/hour) and were well posted for identification.
SSGP 3.5 Plas~a-Arc Cutting Equipment In order to remove the steam generator lower shells from the con-tainnent,       sections   of   the   reactor   coolant   piping   were cut   and removed.       A plasma-:-arc   cut ting   torch was chosen as the means for perfon:::ing these cuts.         Plasma-arc has high cutting speed and pro-duces good cut quality for pipe reuse.               The high cutting rate was a priEary factor in this choice since faster cutting means reduced exposure       times. During     the   evaluation   of   this   task, alternate methods     such as mechanical       cutting and   other flame cutting tech-niques     ~ere   considered.       These   alternatives     were   estimated* to require     l to 4 ho~rs per cut, as cocpared to 15 to 20 minutes for plasr::a-arc.     In actual use, most of the reactor coolant pipe cuts were performed in approximately 20 minutes with the plasma-arc torch.
Effective utilization of rest areas was continually emphasized to workers in order to minimize unnecessary exposure. (h) Piping, valves and other components which req~ired ment prior to reuse were removed from the containment to allow this work to be performed in an area where exposure rates were lower. A special refurbishment building was constructed for this purpose. Although quantitative assessments could not be performed for these "general" techniques, all have been of significant value in buting to the overall ALARA program for the steam generator ment project.
One cut required about 30 minutes d1.1e to mechanical interference.
4.0 ...
Equip,ent set-up times were estimated to be about the same for all methods considered,         since all would require special track mounting to ~aintain the close tolerances necessary for reuse of the reactor coolant pipe.
* RADIOACTIVE EFFLUENTS Ai.~D SOLID WASTE ..... . .... PR6-15 SSGP 4.1 General Radioactive liquid and gaseous effluents, and radioactively taminated solid wastes generated during the SGRP for Unit No. 2 are summarized in Table 2. given below. A description of each category is 4.2 Airborne Releases 4.3 Airborne releases during the repair effort originated primarily the from the initial purging of containment following shutdown and continuous ventilation thereafter.
The exFosure savings attributable to the use of plasma-arc equipment could not be assessed, since the total manrem reported for the cut-ting of reactor coolant pipe include significant contributions from equipment       set-up and   pipe   removal. However,     this technique has proven valuable in reducing exposure times and its use is consistent with tr.e AI.ARA committment.
This was necessary to maintain a negative pressure while the equipment hatch was open. These releases were processed through appropriate filter .banks to minimize the concentration of airborne particulates released to the environ-ment. The relative isotopic distributions observed for airborne releases is presented in Table 2C. Liquid Releases The major contributor to liquid effluent releases attributed to the SGRP was the disposal of laundry waste water. The activities and relative distribution of the major isotopes released in liquid effluents is presented in Table 2B. It should be noted that the concurrent outage for Surry Unit No. 1 during the period March through September may have contributed to the quantities of active liquids released to the discharge canal. This contribution could not be assessed quantitatively, however, since a shared laundry facility is used for both units. 4.4 Solid Radioactive Waste The solid radioactive waste generated during the repair effort consisted of: (i) contaminated insulation, structural materials,
3.6 Decont~~ination Sections of reactor coolant pipe cut from the primary system during the   re=oval   phase were     decontaminated     prior   to   refurbishment and reuse.     Tne electropolishing process used for pipe decontamination is des~rioed on page 9.C.3-1 of the SGRP Report.                   Prior to decon-
*** ., ... PR6-:16 SSGP and components not intended for reuse, (ii) solidified nation solutions, and (iii) contaminated paper waste, disposable protective clothing and contamination control materials.
    *-tau,inc. tion, radiation surveys of the removed pipe sect ions revealed average contact readings of 5,000 to 10,000 mR/hr on the inside pipe surfaces.       Average   contact     readings   after   decontamination     were nooi~a:ly 1 to 5 mR/hr.           Surface irregularities prevented one pipe
5.0 ** ., .. STEAM GENERATOR STORAGE BUILDING SURVEILLANCE PR6-17 SSGP Since the old steam generator lower assemblies removed from Unit No. 2 were placed in the onsite, engineered storage building, a surveillance program has been in progress to assess the performance of this facility.
 
Radiation surveys performed on the outside of this building have shown average contact exposure rates of between 0. 01 and O. 09 IIL.~/hr.
              .....
Approxima_tely 1,100 gallons of water have been removed from the building sump. The presence of this water has been attributed to rainwater intrusion; as the building has only been temporarily sealed pending storage of the Unit No. 1 steam generators.
A*.                                     .  ,.
Analyses of this water have detected no active contamination.
                                                      ~ - - *....
Samples of the installed HEPA filters have been analyzed and, as yet, no radioactive particulates appear to be present. This surveillance program will continue at its current level for one year, at which time the data obtained will be ated and a permanent program established.
                                                              **
6.0 ** ** CON CL US IONS -*** PR6"""718 SSGP The following general conclusions are based upon the information contained within this report. (a) Although some variations can be seen when comparing the nated vs. actual exposure expenditures for individual tasks, the total exposure (manrem) expended during the repair effort for Unit No. 2 is not significantly different from the nal estimate established prior to commencement of work. This result, and the techniques described in Section 3 which *have played an important part in achieving it, confirm that the ALARA concept has been effectively implemented and applied to the steam generator replacewent activities.
PR6-10 SSGP section   from decontamination below 30 mR/hr on contact, however, levels at the pipe ends, where refurbishment and welding were per-formed, were measured at 3 to 5 mR/hr.           Based on these measurements, an average dose rate reduction factor of 1,000 can be attributed to the use of the electropolishing technique.
Nevertheless, the experience gained during this project provides a valuable tool for effecting further improvements and refinements to future replacement activities.
An assessment of the exposure savings which have been realized from this technique is difficult due to the fact that refurbishment work performed   on   the   decontaminated   pipe   sections       was not reported separately from the pipe stub refurbishment performed in the steam generator cubicles.       Also,   the exposure received during subsequent fit-up_ and welding of this pipe resulted largely from other sources within the generator cubicles, and not from the pipe sections them-selves. It has been estimated, however, that approximately 10 to 20 manrem were expended during the refurbishment (i.e., machining and weld-prep)   of this pipe.     Without decontamination, .this task alone could thus have required 10,000 to 20,000 manrem.                 The total decon-tamination "cost", in terms of radiation exposure, was approximately 41 manrem. While the calculated exposure savings above are merely projections,     they serve to illustrate the value of this important ALARA technique.
b) Radioactive liquid effluents exceeded the total release estimate for activity presented on page 9 .A. 5-5 of the SGRP report by approximately 51%. The total volume released, however, is only 30% higher than the estimated total. This indicates that liquid effluent concentrations were somewhat higher than originally anticipated.
3.7 Glove Boxes The use of tents and glove boxes for all cutting and grinding acti-vities involving contaminated piping was required during the Unit No. 2 repair program       in an attempt to maintain low airborne con-tamination   levels within the containment.             Ideally,   the glove box would al low personnel performing pipe cuts or other related tasks to work without the need for personal respiratory protection, thus increasing efficiency and reducing exposure times.                 Controlling the spread of   contamination through       use of this equipment would also facilitate cleanup operations.         However,   close monitoring of seve-ral cutting   operations   found   that more   exposure was       expended   in installing   and   removing   the glove   boxes   than     in performing   the actual pipe   cut. Typical   exposures   for   inst al lat ion and removal combined   were,   in some instances,   50   times       that received   by the
It has also been noted that some contributions to the liquid releases reported have occurred due to the concurrent outage for Unit No. 1. theless, the total activity released during the repair program represents less than 1% of that normally expected during station operation. (c) Radioactive gaseous effluents released during the repair gram were comparable to or less than the estimates established in the SGRP Report on page 9.A.8-7. The reported nob le gas releases occurred as a normal result of the defueling tion and, as expected, were not evident during the remainder of the project. Radioiodine releases were much lower than originally estimated and disappeared altogether very shortly
 
*** ., ... after shutdown due to their short half-1 ives. PR6-19 SSGP Radioactive particulate releases were lower than. but comparable to the estimated quantities. (d) Solid radioactive waste generation for the repair program exceeded the volume and activity estimates set forth on page 9.A.9-2 of the SGRP Report. This has been largely attributed.
              *...
to the increased numbers of personnel assigned to the SGRP, and the expected subsequent generation of higher volumes of contaminated paper waste, disposable protective clothing and contamination control materials.
              *                                       *****
Additionally, the need for improved management and control of non-compressible materials (i.e., scaffolding, wood, tools, etc) introduced into taminated areas has been recognized. (e) Surveillance data obtained thus far indicates the following with respect to onsite storage of the old steam generator lower assemblies. (i) Radiation levels measured at the outside wall of the storage building are less than O. 1 mR/hr on contact. This is less than the estimated level presented on page 9 .A.16-3 of the SGRP Report and, thus, the resulting radiation level at the site boundary (or nearest stricted area) will be less than 0.0001 mR/hr, as pated. (ii) Rainwater intrusion has been attributed as the source of the water removed from the building sump. Analyses have detected no radioactive contamination in this water, and this intrusion should cease once the Unit No. 1 tors are placed inside and the building may be permanently sealed. ( iii) Samples of the building EEPA filters have contained no detectable radioactive particulates; an indication that clean and stable airborne conditions exist within the building ..
                                                        *****                     PR6-ll SSGP worker performing the cut.           Also, cleaning of the pipe surfaces in the cut area greatly reduced the potential. for generating signifi-cant airborne     contamination.       Actual sampling for airborne radio-activity during cutting operations confirmed that in most cases no significant hazard was created.             Based on these observations,       it is now evident       that   the use   of glove boxes for pipe cutting and similar tasks should be evaluated on a case by case basis to deter-.
~!ASE DESCRIPTION I Shutdown and Preparatory Activities II Removal Activities III Installation Activities IV Post Installation and Startup Activities V Steam Generator Storage Activities SUBTOTAL Additional Tasks and Unassigned Personnel Categories PROJECT TOTALS TABLE l PERSONNEL RADIATION EXPOSURE  
mine   if   such   is prudent     from   an overall   ALARA   consideration.
3.8 Mock-up Training The   installation     of   reactor   coolant   piping   represents   the   most significant task performed during the repair effort with regard to occupational     exposure.     While   the shielding     and decontamination techniques described earlier were effective in reducing the radia-tion exposure rates associated with this task, the use of mock-ups to train the workers involved can be credited with providing reduc-tions in exposure times.         Welders, pipe-fitters, riggers and laborers.
all received extensive training in the activities to be performed by "dry runs" in ful 1 scale piping mock-ups.             Completion times were noticeably   reduced     as   the   simulated activities were       repeated to maximize   each worker's familiarity with the actual job situation.
Quantifying     the exposure savings which have been realized through the use of mock-up training has not been attempted here, however, the inherent     benefits     of reducing exposure       times for   this major task were of significant importance to the ALAR.A program.
3.9 Miscellaneous Valve Refurbishment During   the removal   phase   of the project, a number of valves from the miscellaneous piping (vents, drains, etc.) located in the lower steam generator cubicles were removed from the system.               The removed valves   were   subsequently     refurbished   in   preparation   for   reuse.
This refurbishment work consisted primarily of valve repacking and remachining of weld-preps, and was performed in the pipe refurbish-ment building outside the containment where exposure rates were much
 
e-                                         **...                   PR6-12 SSGP lower. General area exposure rates in the pipe refurbishment build-ing were approximately O. 5 mR/hr as compared to average levels of 30 mR/hr within the lower steam generator cubicles.                   Additionally, detailed sketches of the miscellaneous piping systems were made to allow complete preparation of valve assemblies in the pipe refur-bishment building.         In this way fit-up       and weld-prep work inside the generator cubicles was minimized.
Since   the miscellaneous piping systems contained radioactive con-tamination,     the removed valves     represented     a   source of radiation exposure   during   refurbishment and       reinstallation.         Some of these valves exhibited contact exposure rates of greater than 1,000 mR/hr.
It   was   observed,   however,   that   replacement       of   the valve packing generally reduced       these   radiation levels       to   1/10 of the original value. Subsequent handling       of the valves     thus required less ex-posure to personnel.
The total exposure expended during.the repair effort for "Installa-tion   of   Blowdown     and Miscellaneous Piping" was             approximately 84 manrem. Of   this total,   installation of miscellaneous piping (and valves)   represented about 25 manrem.           Considering the exposure re-duct ions *discussed above,       and   their relative effects on the work performed,     a   conservative dose     reduction factor         of 10 is assumed for this task and can be used to calculate an exposure savings of about 225 manrem.
3.10 General Techniques and Practices In addition to       the   specific dose     reduction       techniques described thus far,   it is important to note the more general procedures and practices -which were       implemented prior to and during the repair effort   to assure adequate       control   of occupational       radiation ex-posure and to maintain this exposure Al.ARA.                 A brief description of each is given below.
(a)   A comprehensive       Heal th   Physics   program       was implemented to provide     adequate   control   and surveillance       of the radiatio_n
 
      **                                     *******
PR6...,.13 SSGP hazards associated with each task.         This program included the use of Radiation Work Permits (RWP's) to familiarize workers with   the specific radiological       hazards   involved and   proper protective measures to be taken in the performance of their work. The successful implementation of this program is evi-denced by the excellent radiation protection record which was achieved.
(b) An extensive     training program was conducted to provide ade-quate   instruction   in   the biological     effects   of radiation exposure,     radiation   protection     practices     and   applicable federal     regulations,   to   all   personnel     involved in steam generator replacement activities.         Training for specific tasks, using rnock-UJ:)S, photographs or "dry runs" was conducted where appropriate.
(c) The   use of discrete "Work Packages" provided a mechanism to assure. adequate     preplanning   and   review   of specific tasks, with   special emphasis     on minimizing     radiation exposures       to the personnel involved.
(d) Special   tools and equipment, designed to minimize personnel exposure times by increasing worker efficiency and providing remote handling     capability were     utilized where practicable.
(e) A consultant was retained to compile an extensive photographic and video-tape documentary of the entire steam generator re-placement project for Unit No. 2.           Components, equipment and work areas involved in the major tasks were photographed in detail   to record significant events as the tasks progressed from   start   to completion. Video-tapes were       used to record actual   operations where complex procedures or equipment was used,   or where the activity was repetitive in nature.             This documentation will be of significant benefit in training or retraining     of personnel   for   the Unit No. 1 Steam Generator Replacement Project.
 
        *...
        ***                               .*****
                                              ...
PR6....,14 SSGP (f) General work area   cleanup and   debris   removal was performed periodically to avoid buildups and maintain good radiological working conditions. Decontamination of tools,     equipment and components   was also performed when necessary     to facilitate handling and transfer. These efforts resulted in cleaner and safer work areas and minimized the potential for radioactive airborne contamination throughout the. repair effort.
(g) Early in the project, "rest areas" were designated inside the containment to accommodate workers during idle periods.         The rest areas were located where   exposure   levels were minimum
_(less than 5 mR/hour) and were well posted for identification.
Effective utilization of rest areas was continually emphasized to workers in order to minimize unnecessary exposure.
(h) Piping, valves and other components which req~ired refurbish-ment prior to reuse were removed from the containment to allow this work to be performed in an area where exposure rates were lower. A special refurbishment building was constructed for this purpose.
Although quantitative assessments could not be performed for these "general" techniques, all have been of significant value in contri-buting to the overall ALARA program for the steam generator replace-ment project.
 
            ...*                                   ......
                                                          ....
PR6-15 SSGP 4.0 RADIOACTIVE EFFLUENTS Ai.~D SOLID WASTE 4.1 General Radioactive     liquid and   gaseous effluents, and radioactively con-taminated     solid wastes   generated during     the SGRP     for Unit No. 2 are summarized       in Table 2. A description of       each category is given below.
4.2 Airborne Releases Airborne   releases during     the repair effort originated       primarily the from the initial purging of containment following shutdown and continuous ventilation thereafter.         This was necessary to maintain a negative     pressure while   the equipment hatch was       open. These releases were processed through appropriate filter .banks to minimize the concentration of airborne particulates released to the environ-ment. The   relative   isotopic distributions observed for airborne releases is presented in Table 2C.
4.3 Liquid Releases The major     contributor   to liquid effluent     releases   attributed to the SGRP was the disposal of laundry waste water.               The activities and relative distribution of the major isotopes released in liquid effluents is presented in Table 2B.           It should be noted that the concurrent     outage   for Surry Unit No. 1 during       the period March through September may have contributed to the quantities of radio-active liquids released to the discharge canal.             This contribution could   not     be assessed   quantitatively,   however,     since a shared laundry facility is used for both units.
4.4 Solid Radioactive Waste The   solid   radioactive   waste   generated   during   the repair effort consisted of:       (i) contaminated insulation,       structural materials,
 
                                        .,
                                        *** ...
PR6-:16 SSGP and components not intended for reuse, (ii) solidified decomtami-nation solutions, and (iii) contaminated paper waste,   disposable protective clothing and contamination control materials.
 
                                                    .,
                                                    ** ..
PR6-17 SSGP 5.0 STEAM GENERATOR STORAGE BUILDING SURVEILLANCE Since   the old steam generator lower assemblies removed from Unit No. 2 were   placed in the onsite,     engineered storage building, a surveillance program has been in progress to assess the performance of   this facility. Radiation surveys performed on the outside of this building have shown average contact exposure rates of between
: 0. 01 and O. 09 IIL.~/hr. Approxima_tely 1,100 gallons of water have been removed from the building sump.         The presence of this water has been attributed       to rainwater intrusion;   as the building has only   been temporarily sealed pending       storage of   the Unit No. 1 steam generators. Analyses of this water have detected no radio-active contamination.       Samples of the installed HEPA filters have been analyzed and, as yet, no radioactive particulates appear to be present. This surveillance program will continue at its current level for one year, at which time the data obtained will be evalu-ated and a permanent program established.
 
              **                                       -***                   PR6"""718 SSGP 6.0 CON CL US IONS The  following    general conclusions are based upon the information contained within this report.
(a)   Although some variations can be seen when comparing the esti-nated vs. actual exposure expenditures for individual tasks, the total exposure (manrem) expended during the repair effort for Unit No. 2 is not significantly different from the origi-nal estimate established prior to commencement of work.               This result,   and the techniques described in Section 3 which *have played an     important   part in achieving     it, confirm that the ALARA concept has been effectively implemented and applied to the   steam     generator   replacewent   activities. Nevertheless, the experience gained during this project provides a valuable tool   for   effecting   further   improvements   and refinements     to future replacement activities.
b)     Radioactive       liquid   effluents   exceeded   the   total   release estimate     for activity presented on page 9 .A. 5-5 of the SGRP report   by   approximately     51%. The total   volume   released, however,     is only 30% higher than the estimated total.             This indicates     that   liquid effluent     concentrations were somewhat higher than originally anticipated.             It has also been noted that some contributions to the liquid releases reported have occurred due to the concurrent outage for Unit No. 1.               Never-theless, the total activity released during the repair program represents     less   than   1% of   that   normally   expected   during station operation.
(c)   Radioactive gaseous effluents released during the repair pro-gram were comparable to or less than the estimates established in the SGRP Report on page 9.A.8-7.             The reported nob le gas releases occurred as a normal result of the defueling opera-tion and,     as expected, were not evident during the remainder of the   project.     Radioiodine   releases   were much   lower than originally estimated and disappeared altogether very shortly
 
                                                      .,
                                                      *** ...
PR6-19 SSGP after   shutdown due     to   their   short half-1 ives.       Radioactive particulate releases were         lower   than. but comparable       to the estimated quantities.
(d)   Solid   radioactive     waste   generation     for     the repair program exceeded the volume and activity estimates set forth on page 9.A.9-2 of the SGRP Report.           This has been largely attributed.
to the increased numbers of personnel assigned to the SGRP, and the   expected subsequent generation of higher volumes of contaminated paper waste, disposable protective clothing and contamination control materials.           Additionally,       the need for improved management and control of non-compressible materials (i.e.,   scaffolding,     wood,   tools,   etc)   introduced   into   con-taminated areas has been recognized.
(e)   Surveillance data       obtained   thus far indicates the following with   respect   to   onsite storage     of the     old steam generator lower assemblies.
(i)   Radiation     levels   measured   at   the     outside wall   of   the storage   building     are   less   than O. 1 mR/hr on contact.
This is less than the estimated level presented on page 9 .A.16-3   of   the SGRP   Report   and,     thus,   the resulting radiation level       at the site boundary (or nearest unre-stricted area) will be less than 0.0001 mR/hr, as antici-pated.
(ii)   Rainwater intrusion has been attributed as the source of the water removed from the building sump.               Analyses have detected no radioactive contamination in this water, and this intrusion should cease once the Unit No. 1 genera-tors are placed inside and the building may be permanently sealed.
( iii)   Samples   of   the building EEPA filters have contained no detectable radioactive particulates; an indication that clean   and   stable airborne     conditions       exist within     the building ..
 
Page l of 15 TABLE l PERSONNEL RADIATION EXPOSURE  


==SUMMARY==
==SUMMARY==
* STEAM GENlmATOR REPLACEMENT ACTIVITrns SURRY POWER STATION -UNIT NO. 2 ESTIMATED ACTUAL LABOR ESTIMATED LABOR EXPENDED
* STEAM GENlmATOR REPLACEMENT ACTIVITrns SURRY POWER STATION - UNIT NO. 2 ESTIMATED     ACTUAL LABOR       ESTIMATED ACTUAL EXPOSURE LABOR         EXPENDED
* EXPOSURE (MANHOURS) (MANHOURS) (MAN-REM) 39,021 142,76!1 596. 27 57,422 159,751 559.6 74,195 389,153 l1l18.23 62,650 90,502 427.54 300 3,659 35.0 233,588 785,829 2,066.64 ------85,814 -------233,588 871,643 2,066.64 Page l of 15 ACTUAL EXPOSURE EXPENDED (MAN-REM) 344.262 --602.335 748.324 179.230 5.054 1,879.205
* EXPOSURE     EXPENDED I
* 261.427 2,ll,0.632
II
'---'----'-----'---'--~-'-----'---'-------'--'-
    ~!ASE DESCRIPTION Shutdown and Preparatory Activities Removal Activities (MANHOURS) 39,021 57,422 (MANHOURS) 142,76!1 159,751 (MAN-REM) 596. 27 559.6 (MAN-REM) 344.262 602.335
LC l '~---'--'--->----'-----'-'
                                                                                                --
->-'-**_;_,_*'---I .C _,_l L!.!_i_ _ _!_~*' .l '---'-' C! C. :_*_, *, *-*-1 p '-'---.!....' *, _*, J '.-1.!1!._'_~..L.,_...l__~~.L.."._,_LI
III  Installation Activities          74,195         389,153         l1l18.23     748.324 IV  Post Installation and            62,650           90,502         427.54       179.230 Startup Activities V Steam Generator Storage              300           3,659           35.0         5.054 Activities SUBTOTAL Additional Tasks and Unassigned Personnel 233,588
'' '' '' o' ** ',, ' ... ,..,. ** , * ** >' '~****,*-*1*,**
                                      ------
I ,, ... .-*-*-L*~*
785,829 85,814 2,066.64
TASK DESCRIPTION Erect Equipment Hatch Temporary Exposure Prepare and Load Test Polar Crane Open Equipment Hatch* De fueling and Fuel Storage Inst<1ll Reactor: Vessel Cavity Cover Installation of Jib Cranes TABLE 1 PERSONNEL RADIATION EXPOSURE  
                                                                    -------
1,879.205 261.427
* Categories PROJECT TOTALS                  233,588        871,643      2,066.64      2,ll,0.632
 
Page 2 of 15 TABLE 1 PERSONNEL RADIATION EXPOSURE  


==SUMMARY==
==SUMMARY==
PHASE I-SHUTDOWN AND PREPARATORY ACTIVITIES SURRY POWER STATION -UNIT NO. 2 ESTIMATED ACTUAL LAROR ESTIMATED LABOR EXPENDED EXPOSURE (MAN HOURS) (MAN HOURS) (MAN-REM) 264 1,073 0.4 210 2,757 1.05 156 ------0.23 585 3,437 11. 7 130 2,385 1. 3 1,838 13 ,L105 9.19 Disassemble Manipulator Crane 58 1,501 1. 7L1 Install Steam Generator 572 7,527 2.86 Transport System Removal of Biological 1,296 3,959 19.44 Shield Wall Disassemble Shroud Cooling 150 918 3.0 *System Page 2 of 15 ACTUAL EXPOSURE EXPENDED (MAN-REM) e,, 0.459 2.883 -------22.124 1. 972 14.822 ., 2.416 13.095 3.392 1.520 TASK DESCRIPTION Cutting of Crane Wall at !latch Opening Installation of Temporary Ventilation System Temporary Scaffolding Temporary Lighting and Power Cleanup and Decon Polar Crane Operator Shielding ll.P., Q.A. PHASE I SUBTOTAL TABLE 1 PERSONNEL RADIATION EXPOSURE  
 
PHASE I-SHUTDOWN AND PREPARATORY ACTIVITIES SURRY POWER STATION - UNIT NO. 2 ESTIMATED     ACTUAL LAROR   ESTIMATED ACTUAL EXPOSURE TASK DESCRIPTION LABOR (MAN HOURS)
EXPENDED (MAN HOURS)
EXPOSURE (MAN-REM)
EXPENDED (MAN-REM)   e,,
Erect Equipment Hatch                    264           1,073         0.4         0.459 Temporary Exposure Prepare and Load Test                    210           2,757         1.05       2.883 Polar Crane Open Equipment Hatch*                    156         ------         0.23     -------
De fueling and Fuel Storage              585           3,437       11. 7       22.124 Inst<1ll Reactor: Vessel Cavity Cover Installation of Jib Cranes 130 1,838 2,385 13 ,L105
: 1. 3 9.19
: 1. 972 14.822      .,
Disassemble Manipulator Crane             58           1,501         1. 7L1     2.416 Install Steam Generator                   572           7,527         2.86       13.095 Transport System Removal of Biological                   1,296           3,959       19.44       3.392 Shield Wall Disassemble Shroud Cooling               150               918       3.0         1.520
*System
 
Page J of 15 TABLE 1 PERSONNEL RADIATION EXPOSURE  


==SUMMARY==
==SUMMARY==
PHASE I-SIIUTDOWN AND PREPARATORY ACTIVITIES SURRY POWER STATTON -UNIT NO. 2 ESTIMATED LABOR (MANHOURS) 432 50 7,500 5,200 9,000 1,500 3,600 39,021 ACTUAL LABOR EXPENDED (MANHOURS) 1,379 14,559 6,609 17,216 1,368 21,930 31,286 142,764 l~STIMATED EXPOSURE (MAN-REM) 2 .16 0.05 75 26.25 135 4.5 270 32.4 596. 27 Page J of 15 ACTUAL EXPOSURE EXPENDED (MAN-REM) 1,.210 74.363 0.563 22.601 2.319 143.493 e TASK DESCRIPTION ADDITIONAL TASKS Installation of Service Air System Work Platform Modification Removal of Reactor Coolant Pump Motors Protection of Containment Components TABLE 1 PERSONNEL RADIATION EXPOSURE  
 
PHASE I-SIIUTDOWN AND PREPARATORY ACTIVITIES SURRY POWER STATTON - UNIT NO. 2 ESTIMATED     ACTUAL LABOR     l~STIMATED ACTUAL EXPOSURE LABOR        EXPENDED        EXPOSURE      EXPENDED TASK DESCRIPTION Cutting of Crane Wall at (MANHOURS) 432 (MANHOURS) 1,379 (MAN-REM) 2 .16 (MAN-REM) e
!latch Opening Installation of Temporary                50                          0.05        1,.210 Ventilation System Temporary Scaffolding                7,500          14,559          75          74.363 Temporary Lighting                    5,200          6,609          26.25        0.563 and Power Cleanup and Decon                    9,000          17,216        135            22.601 Polar Crane Operator                  1,500          1,368          4.5          2.319 Shielding                            3,600          21,930        270          143.493 ll.P., Q.A.                                          31,286          32.4 PHASE I SUBTOTAL                    39,021        142,764        596. 27
 
Page 4 of 15 TABLE 1 PERSONNEL RADIATION EXPOSURE  


==SUMMARY==
==SUMMARY==
* PHASE I-SIIUTDOWN AND PREPARATORY ACTIVITIES SURRY POWER STATION -UNIT NO. 2 ESTIMATED LABOR (MANHOURS)
* PHASE I-SIIUTDOWN AND PREPARATORY ACTIVITIES SURRY POWER STATION - UNIT NO. 2 ESTIMATED     ACTUAL LABOR     ESTIMATED ACTUAL EXPOSURE LABOR        EXPENDED        EXPOSURE    EXPENDED TASK DESCRIPTION              (MANHOURS)     (MANHOURS)       (MAN-REM)   (MAN-REM)
ACTUAL LABOR EXPENDED (MANHOURS) 2,491 5,272 1,357 1,094 ESTIMATED EXPOSURE (MAN-REM)
ADDITIONAL TASKS Installation of Service                              2,491                        0.670 Air System Work Platform                                        5,272                        0.181 Modification Removal of Reactor                                    1,357                        4.621 Coolant Pump Motors Protection of Containment                            1,094                        4.054 Components UNASSIGNED PERSONNEL CATEGORIES Engineering Support                              Not Reported                    5.657 II Craft Support and                                                                10 .000 Security Escorts II Project Supervision                                                              17.227 and Administration II Visitors and                                                                      1.235 Inspectors
UNASSIGNED PERSONNEL CATEGORIES Engineering Support Craft Support and Security Escorts Project Supervision and Administration Visitors and Inspectors Not Reported II II II Page 4 of 15 ACTUAL EXPOSURE EXPENDED (MAN-REM) 0.670 0.181 4.621 4.054 5.657 10 .000 17.227 1.235 TASK DESCRIPTION SUllTOTAL (ADDITIONAL TASKS & PERSONNEL CAT.) PHASE I PROJECT TOTAL TABLE 1 PERSONNEL RADIATION EXPOSURE  
 
Page 5 of 15 TABLE 1 PERSONNEL RADIATION EXPOSURE  


==SUMMARY==
==SUMMARY==
PHASE I-SHUTDOWN AND PREPARATORY ACTIVITIES SURRY POWER STATION -UNIT NO. 2 ESTIMATED ACTUAL LABOR ESTIMATED LABOR EXPENDED EXPOSURE (MANHOURS) (MANHOURS) (MAN-REM)  
 
------10,2]/, -------39,021 152,978 596. 27 Page 5 of 15 ACTUAL EXPOSURE EXPENDED (MAN-REM)
PHASE I-SHUTDOWN AND PREPARATORY ACTIVITIES SURRY POWER STATION - UNIT NO. 2 ESTIMATED     ACTUAL LABOR     ESTIMATED ACTUAL EXPOSURE
-* !13. 6L15 387.907 TASK DESCRIPTION
                                                                                          -*
!{emovu L of l n s u la ti.on (lower shell, RC Piping) Removal of Insulation (upper TABLE 1 PERSONNEL RADIATION EXPOSURE  
LABOR         EXPENDED       EXPOSURE     EXPENDED TASK DESCRIPTION          (MANHOURS)     (MANHOURS)     (MAN-REM)    (MAN-REM)
SUllTOTAL (ADDITIONAL TASKS & PERSONNEL CAT.)
                                  ------           10,2]/,     -------       !13. 6L15 PHASE I PROJECT TOTAL            39,021         152,978       596. 27     387.907
 
Page 6 of 15 TABLE 1 PERSONNEL RADIATION EXPOSURE  


==SUMMARY==
==SUMMARY==
PHASE II -REMOVAL ACTIVTT.rns SURRY POWER STATION -UNIT NO. 2 ESTIMATED ACTUAL LABOR LABOR EXPENDED (MANHOURS) (Mi\NHOURS) 720 2,026 shell, 864 80 mainsteam and feedwater piping) Removal of Miscellaneous 72 5,424 Piping Set Up Steam Generator l, 152 224 Girth Cut Equipment Cut and Remove Steam 330 5,079 Generator Upper Shell Cutting of Reactor 2,982 20,235 Coolant Piping Cutting of Mainsteam and 1,428 2,838 Feedwater Piping Disassembly of Steam 792 10,791 Generator Supports Removal of Moisture 396 6,050 Separation Equipment Refurbish Steam Generator 9,246 21,756 . Upper Shell Page 6 of 15 ESTIMATED ACTUAL EXPOSURE EXPOSURE EXPENDED (MAN-REM) (MAN-REM) e-, 28.8 13.791 12.96 1.364 1.8 59.337 28.8 0.229 8.25 11.221 149.1 214.058 ---7.14 1.132 15. 8L1 49.021 1.98 6. 727 46.23 19.819 TABLE 1 PERSONNEL RADIATION EXPOSURI~  
 
PHASE II - REMOVAL ACTIVTT.rns SURRY POWER STATION - UNIT NO. 2 ESTIMATED     ACTUAL LABOR     ESTIMATED ACTUAL EXPOSURE LABOR         EXPENDED      EXPOSURE    EXPENDED TASK DESCRIPTION
!{emovu L of l n s u la ti.on (MANHOURS) 720 (Mi\NHOURS) 2,026 (MAN-REM) 28.8 (MAN-REM) 13.791 e-,
(lower shell, RC Piping)
Removal of Insulation (upper shell,     864             80       12.96        1.364 mainsteam and feedwater piping)
Removal of Miscellaneous                 72           5,424         1.8        59.337 Piping Set Up Steam Generator               l, 152             224       28.8          0.229 Girth Cut Equipment Cut and Remove Steam                   330           5,079         8.25        11.221 Generator Upper Shell Cutting of Reactor Coolant Piping Cutting of Mainsteam and 2,982 1,428 20,235 2,838 149.1 7.14 214.058 1.132
                                                                                              ---
Feedwater Piping Disassembly of Steam                   792         10,791       15. 8L1      49.021 Generator Supports Removal of Moisture                     396           6,050         1.98        6. 727 Separation Equipment Refurbish Steam Generator           9,246           21,756       46.23        19.819
. Upper Shell
 
Page 7 of 15 TABLE 1 PERSONNEL RADIATION EXPOSURI~  


==SUMMARY==
==SUMMARY==
PHASE II -REMOVAL ACTIVITIES SURRY POWER STATION -UNIT NO. 2 TASK DESCRIPTION Removal of Steam Generator Level Instruments and Blowdown Piping Removal of Steam Generator Lower Shell Temporary Scaffolding Temporary Lighting and Power Cleanup and Decon Polar Crane Operator H.P., Q.A. PHASE II SUBTOTAL ADDITIONAf, TASKS Material Handling, Equipment Maintenance, and Miscellaneous
 
* Construction Activities ESTIMATED LABOR (MANHOURS) 135 1,575 7,500 5,250 17,000 1,500 6,480 ACTUAL LABOR EXPENDED (MANHOURS) 2,311 3,859 11,969 6,071 26,731 1,308 32,999 159,751 30,991 ESTIMATED EXPOSURE (MAN-REM)
PHASE II - REMOVAL ACTIVITIES SURRY POWER STATION - UNIT NO. 2 ESTIMATED    ACTUAL LABOR      ESTIMATED ACTUAL EXPOSURE LABOR          EXPENDED        EXPOSURE    EXPENDED TASK DESCRIPTION             (MANHOURS)      (MANHOURS)      (MAN-REM)    (MAN-REM)
I~ .OS 31.5 75.0 26.25 85.0 4.5 32.4 559.6 Page 7 of 15 ACTUAL EXPOSURE EXPENDED (MAN-REM) 7.671 29.875 46.464 5.910 83. 718 1.038 50. 960 602.335 53.897 TASK DESCRIPTION TABLE l PERSONNEL RADIATION EXPOSURE  
Removal of Steam Generator Level         135          2,311          I~ .OS      7.671 Instruments and Blowdown Piping Removal of Steam Generator             1,575            3,859        31.5        29.875 Lower Shell Temporary Scaffolding                 7,500          11,969        75.0        46.464 Temporary Lighting                   5,250            6,071        26.25        5.910 and Power Cleanup and Decon                   17,000          26,731        85.0        83. 718 Polar Crane Operator                   1,500          1,308          4.5        1.038 H.P., Q.A.                           6,480          32,999        32.4        50. 960 PHASE II SUBTOTAL                                   159,751        559.6        602.335 ADDITIONAf, TASKS Material Handling, Equipment                         30,991                      53.897 Maintenance, and Miscellaneous
* Construction Activities
 
Page 8 of 15 TABLE l PERSONNEL RADIATION EXPOSURE  


==SUMMARY==
==SUMMARY==
PHASE II -REMOVAL ACTIVITIES SURRY POWER STATION -UNIT NO. 2 ESTIMATED LABOR (MANHOURS)
 
ACTUAL LABOR EXPENDED (MANHOURS)
PHASE II - REMOVAL ACTIVITIES SURRY POWER STATION - UNIT NO. 2 ESTIMATED     ACTUAL LABOR    ESTIMATED ACTUAL EXPOSURE LABOR         EXPENDED      EXPOSURE    EXPENDED TASK DESCRIPTION          (MANHOURS)     (MANHOURS)      (MAN-REM)    (MAN-REM)
UNASSIGNED PERSONNEL CATEGORIES J*'.11g I n(!l! 1:1.ng Suppo1: t Cruft Support and Security Escorts Project Supervision and Administration VisJtors and Inspectors SUBTOTAL (ADDITIONAL TASKS & PERSONNEL CAT.) PHASE II PROJECT TOTAL 57,422 Not Reported II II II 30,991 190,742 ESTIMATED EXPOSURE (MAN-REM) 559.6 Page 8 of 15 ACTUAL EXPOSURE EXPENDED (MAN-REM)
UNASSIGNED PERSONNEL CATEGORIES J*'.11g I n(!l! 1:1.ng Suppo1: t                     Not Reported                    Li. B58 II Cruft Support and                                                                   l. 281 Security Escorts II Project Supervision                                                                 37.579 and Administration II VisJtors and                                                                         0.300 Inspectors SUBTOTAL (ADDITIONAL TASKS & PERSONNEL CAT.)
Li. B58 l. 281 37.579 0.300 97.915 700.250 --.*:
PHASE II PROJECT TOTAL                 57,422 30,991 190,742       559.6 97.915 700.250
TASK DESCRIPTION Steam Generator Lower Shell Installation Installation of Reactor Coolant Piping Steam Generator Girth Weld Installation of Main Steam Piping Installation of Feedwa ter Piping Installation of Blowdown and Miscellaneous Piping Install Steam Generator Level Instruments Installation of Insulation Temporary Scaffolding Temporary Lighting *and Power TABLE l PERSONNEL RADIATION EXPOSURE  
                                                                                                --
                                                                                                . *:
 
Page 9 of 15 TABLE l PERSONNEL RADIATION EXPOSURE  


==SUMMARY==
==SUMMARY==
PHASE III -INSTALLATION ACTIVITIES SURRY POWER STATION -UNIT NO. 2 ESTIMATED ACTUAL LABOR LAl30R EXPENDED (MANIIOURS) (MANHOURS) 1,926 12,696 6,768 90,695 5,400 41,853 3,735 12,9116 2,700 7,727 1,782 21,638 2,592 14,718 11,562 11, 562** 7,500 15,282 5,250 13 ,!1 91~ Page 9 of 15 ESTIMATED ACTUAL EXPOSURE EXPOSURE EXPENDED (MAN-REM) (MAN-REM)  
 
---9.63 18.300 67.68 329.181 27.0 17.578 18.68 17.299 13.5 3.985 17.82 83.942 *--12. 96 18.496 57.81 57.810** 75.0 39.298 26.25 8.795 TASK DESCRIPTION Cleanup and Decon Polar Crane Operator H.P., Q.A. PHASE III SUBTOTAL ADDITIONAL TASKS Material Handling, Equipment Maintenance, and Miscellaneous Construction Activities TABLE 1 PERSONNEL RADIATION EXPOSURE  
PHASE III - INSTALLATION ACTIVITIES SURRY POWER STATION - UNIT NO. 2 ESTIMATED     ACTUAL LABOR   ESTIMATED ACTUAL EXPOSURE LAl30R         EXPENDED     EXPOSURE    EXPENDED TASK DESCRIPTION Steam Generator Lower Shell Installation (MANIIOURS) 1,926 (MANHOURS) 12,696 (MAN-REM) 9.63 (MAN-REM) 18.300      ---
Installation of Reactor              6,768            90,695      67.68       329.181 Coolant Piping Steam Generator                      5,400            41,853      27.0         17.578 Girth Weld Installation of Main                3,735            12,9116      18.68       17.299 Steam Piping Installation of Feedwa ter          2,700            7,727      13.5         3.985 Piping Installation of Blowdown and Miscellaneous Piping Install Steam Generator 1,782 2,592 21,638 14,718 17.82
: 12. 96 83.942 18.496
                                                                                            *--
Level Instruments Installation of                    11,562            11, 562**    57.81       57.810**
Insulation Temporary Scaffolding                7,500            15,282      75.0         39.298 Temporary Lighting                  5,250            13 ,!1 91~  26.25         8.795
*and Power
 
Page 10 of 15 TABLE 1 PERSONNEL RADIATION EXPOSURE  


==SUMMARY==
==SUMMARY==
PHASE III -INSTALLATION ACTIVITIES SURRY POWER STATION -UNIT NO. 2 ESTIMATED LABOR (MANHOURS) 17,000 1,500 6,480 74,195 ACTUAL LABOR EXPENDED (MANHOURS) 58,820 3,205 389,153 38,739 UNASST.CNED PERSONNEL CATEGORIES Engineering Support Croft Support and Security Project Supervision and Administration Not Reported II II ESTIMATED EXPOSURE (MAN-REM) 85.0 4.5 32.4 448.23 Page 10 of 15 ACTUAL EXPOSURE EXPENDED (MAN-REM)
 
: 96. 704 1.252 5.5.684 748.324 18.999 5.783 1.390 79.628 --*
PHASE III - INSTALLATION ACTIVITIES SURRY POWER STATION - UNIT NO. 2 ESTIMATED     ACTUAL LABOR      ESTIMATED ACTUAL EXPOSURE LABOR         EXPENDED        EXPOSURE    EXPENDED TASK DESCRIPTION              (MANHOURS)     (MANHOURS)       (MAN-REM)   (MAN-REM)
TASK DESCRIPTION Visitors and Inspectors SUBTOTAL (ADDITIONAL TASKS & PERSONNEL CAT.) PHASE III PROJECT TOTAL TAIILE 1 PERSONNEL RADIATION EXPOSURE  
Cleanup and Decon                    17,000          58,820          85.0        96. 704 Polar Crane Operator                  1,500            3,205          4.5          1.252 H.P., Q.A.                            6,480                          32.4        5.5.684 PHASE III SUBTOTAL                    74,195        389,153        448.23      748.324 ADDITIONAL TASKS Material Handling, Equipment                          38,739                      18.999 Maintenance, and Miscellaneous Construction Activities UNASST.CNED PERSONNEL CATEGORIES
                                                                                                --*
Engineering Support                                Not Reported                    5.783 II Croft Support and                                                                  1.390 Security II Project Supervision                                                                79.628 and Administration
 
PagL! I l of 15 TAIILE 1 PERSONNEL RADIATION EXPOSURE  


==SUMMARY==
==SUMMARY==
PHASE III -INSTALLATION ACTIVITIES SURRY POWlm STATTON -UNIT NO. 2 ESTIMATED ACTUAL LABOR LABOR EXPENDED (MANHOURS) (Mi\Nl!OURS)  
 
------Not Reported ------38,739 74,195 427,892 PagL! I l of 15 ESTIMATED ACTUAL EXPOSURE EXPOSURE EXPENDED (MAN-REM) (MAN-REM) e---------0.329 -------106.129 Li48. 23 854.453 .... , ..... ', **..*.. , ..... , .* ,., .*. ,,., ,,,,,,,.,;.,, *.*. ,,,.,,.*1t***t***,,*,1  
PHASE III - INSTALLATION ACTIVITIES SURRY POWlm STATTON - UNIT NO. 2 ESTIMATED     ACTUAL LABOR         ESTIMATED                            ACTUAL EXPOSURE LABOR           EXPENDED          EXPOSURE                                    EXPENDED TASK DESCRIPTION Visitors and (MANHOURS)
,,,,, ...* , .* ,,,1\>' ,:-.*-.. ..;..
                              ------
TASK DESCRIPTION Install Biological Shield Wall Repair Crane Wall Opening Install Steam Generator TAJILI~ l PERSONNEL RAIHATION EXPOSURE  
(Mi\Nl!OURS)
Not Reported (MAN-REM)
                                                                  -------
(MAN-REM) 0.329 e--
Inspectors SUBTOTAL (ADDITIONAL TASKS & PERSONNEL CAT.)
                              ------           38,739          -------                                     106.129 PHASE III PROJECT TOTAL        74,195          427,892            Li48. 23                                   854.453
                                                          .... , ..... ' , **..*.. , ..... , .* ,., .*.,,., ,,,,,,,.,;.,, *.*. ,,,.,,.*1t***t***,,*,1 ,,,,, ...* , .* ,,,1\>' ,:-.*-.. ..;..
 
Page 12 of 15 TAJILI~ l PERSONNEL RAIHATION EXPOSURE  


==SUMMARY==
==SUMMARY==
PHASE IV -INSTALLATION AND STARTUP ACTIVITIES SURRY POWER STATION -UNIT NO. 2 ESTIMATED ACTUAL LABOR ESTIMATED LABOR EXPENDED EXPOSURE (MANHOURS) (MANHOURS) (MAN-REM) 3,240 1,499 16.2 4 73 336 2.37 9,000 37,251 90.0 Recirculation and Trans'fei:
 
System Remove Reactoi: Cavity 130 289 0.65 Cover Inslnll Renctor Cavity 2'10 8/17 1. 2 Coaming Reassemble Manipulator 1,176 1,016 23.25 Crane Remove Steam Generator 425 143 2.12 Transport System Reassemble Shroud 576 3,451 11. 52 Cooling System Uydrostatic Tests 75 2,324 0.38 Refueling 585 585** 11. 7 Page 12 of 15 ACTUAL EXPOSURE EXPENDED (MAN-REM)
PHASE IV - INSTALLATION AND STARTUP ACTIVITIES SURRY POWER STATION - UNIT NO. 2 ESTIMATED       ACTUAL LABOR   ESTIMATED ACTUAL EXPOSURE
** 0.997 0 .1,00 67.739 0.351 0:731 1.176 *-* 0 .187 11.520** 3.358 11.700**
                                                                                                **
TASK DE SCRIPT [ON Temporary Scaffolding Temporary Lighting and Power Cleanup and !)econ Polar Crane Operator Painting II. p. ' Q.A. PHASE IV SUBTOTAL ADDITIONAL TASKS TABLE 1 PERSONNEL RADIATION EXPOSURE  
LABOR           EXPENDED     EXPOSURE     EXPENDED TASK DESCRIPTION                (MANHOURS)       (MANHOURS)   (MAN-REM)   (MAN-REM)
Install Biological                      3,240             1,499     16.2         0.997 Shield Wall Repair Crane Wall                          4 73             336       2.37         0 .1,00 Opening Install Steam Generator                9,000             37,251     90.0         67.739 Recirculation and Trans'fei: System Remove Reactoi: Cavity                     130               289       0.65         0.351 Cover Inslnll Renctor Cavity                     2'10             8/17     1. 2         0:731 Coaming Reassemble Manipulator Crane Remove Steam Generator Transport System 1,176 425 1,016 143 23.25 2.12 1.176 0 .187
                                                                                                *-*
Reassemble Shroud                         576             3,451     11. 52       11.520**
Cooling System Uydrostatic Tests                           75           2,324       0.38         3.358 Refueling                                 585               585**   11. 7       11.700**
 
Page 13 of 15 TABLE 1 PERSONNEL RADIATION EXPOSURE  


==SUMMARY==
==SUMMARY==
PIIASE IV -INSTALLATION AND STARTUP ACTIVITIES SURRY POWER STATION -UNIT NO. 2 ESTIMATED ACTUAL LABOR . ESTIMATED LABOR EXPENDED EXPOSURE (MANHOURS) (MANIIOURS) (MAN-REM) 7,500 2,726 75.0 5,250 2,269 26.25 17,000 10,711 85.0 1,500 1,009 4.5 9,000 9,000** 45.0 6,L180 17,046 32 .L1 62,650 90,502 427.54 Material Handling, Equipment  
 
------5,870 -------Maintenance, and Miscellaneous Construction Activities Page 13 of 15 ACTUAL EXPOSURE EXPENDED (MAN-REM) e 7 .136 1.019 20.928 0.367 45.000** 6.621 --179.230 2.305 TASK DESCRIPTION TABLE l PERSONNEL RADIATION EXPOSURE  
PIIASE IV - INSTALLATION AND STARTUP ACTIVITIES SURRY POWER STATION - UNIT NO. 2 ESTIMATED     ACTUAL LABOR     . ESTIMATED ACTUAL EXPOSURE LABOR         EXPENDED         EXPOSURE     EXPENDED TASK DE SCRIPT [ON Temporary Scaffolding (MANHOURS) 7,500 (MANIIOURS) 2,726 (MAN-REM) 75.0 (MAN-REM) 7 .136 e
Temporary Lighting                      5,250           2,269         26.25         1.019 and Power Cleanup and !)econ                      17,000           10,711         85.0         20.928 Polar Crane Operator                    1,500           1,009           4.5         0.367 Painting                                9,000           9,000**       45.0         45.000**
II. p. ' Q.A.
PHASE IV SUBTOTAL 6,L180 62,650 17,046 90,502 32 .L1 427.54 6.621 179.230
                                                                                                  --
ADDITIONAL TASKS Material Handling, Equipment           ------           5,870         -------       2.305 Maintenance, and Miscellaneous Construction Activities
 
TABLE l PERSONNEL RADIATION EXPOSURE  


==SUMMARY==
==SUMMARY==
PHASE IV -INSTALLATION AND STARTUP ACTIVITIES SURRY POWER STATION -UNIT NO. 2 ESTIMATED LAnOR (MANl!OURS)
 
ACTUAL LABOR EXl'ENIJED (MANl!OURS)
PHASE IV - INSTALLATION AND STARTUP ACTIVITIES SURRY POWER STATION - UNIT NO. 2 ESTIMATED     ACTUAL LABOR          ESTIMATED  ACTUAL l~Xl'OSUIU:
ESTIMATED EXPOSURE (MAN-REM)
LAnOR           EXl'ENIJED            EXPOSURE    EXPENDED TASK DESCRIPTION UNASSIGNED PERSONNEL CATEGORIES (MANl!OURS)     (MANl!OURS)           (MAN-REM)    (MAN-REM) e--.
UNASSIGNED PERSONNEL CATEGORIES Engineering Support Craft Support and Security P~oject Supervision and Administration Visitors and Inspectors SUBTOTAL (ADDITIONAL TASKS & PERSONNEL CAT.) PHASE IV PROJECT TOTAL 62,650 Not Reported II II II 5,870 9~,372 427.54 . *::.:::*:*
Engineering Support                               Not Reported                            0.805 II Craft Support and                                                                         0.794 Security II P~oject Supervision                                                                       9.812 and Administration II Visitors and                                                                             0.022 Inspectors SUBTOTAL (ADDITIONAL TASKS & PERSONNEL CAT.)                               5,870                            13.738                        e-PHASE IV PROJECT TOTAL             62,650           9~,372             427.54       192. 968
ACTUAL l~Xl'OSUIU:
                                                              . *::.:::*:*             :::*::::::::::::**:           ~-
EXPENDED (MAN-REM) 0.805 0.794 9.812 0.022 13.738 192. 968 :::*::::::::::::**:
                                                                                                            . : .: : : : ; '.
e--. e-. : . : : : ~-: ; '.
 
TASK DESCRIPTION Steam Gene nrtor Storage Act.Lv 1.t.lei; TABLE 1 PERSONNEL RADIATION EXPOSURE  
Page 15 of 15 TABLE 1 PERSONNEL RADIATION EXPOSURE  


==SUMMARY==
==SUMMARY==
PHASE V -STEAM GENERATOR STORAGE ACTIVITIL~S SURRY POWER STATION -UNIT NO. 2 ESTIMATED ACTUAL LABOR ESTIMATED LABOR EXPENDED EXPOSURE (MANHOURS) (MANHOURS) (MAN-REM) 300 3,659 35.0 TABLE NOTATION Page 15 of 15 ACTUAL EXPOSURE EXPENDED (MAN-REM) 5.054
 
* Labor and Exposure expenditures for this task were included in other task totals. (Primarily "Defueling and Fuel Storage").
PHASE V - STEAM GENERATOR STORAGE ACTIVITIL~S SURRY POWER STATION - UNIT NO. 2 ESTIMATED     ACTUAL LABOR     ESTIMATED   ACTUAL EXPOSURE Steam TASK DESCRIPTION Gene nrtor Act.Lv 1.t.lei; Storage LABOR (MANHOURS) 300 EXPENDED (MANHOURS) 3,659 EXPOSURE (MAN-REM) 35.0 EXPENDED (MAN-REM) 5.054       --
Labor and Exposure estimates are included in the Subtotal Values. ** These expenditures were estimated since the tasks involved were not yet completed as of the project end date of December 31, 1979. --
TABLE NOTATION
Not ll!!tl!t:tcd Includes nidloactivc liquid uuste generated during Unit No. l outngl!. 1:~1_1_1." .1:. Sllllll\'
* Labor and Exposure expenditures for this task were included in other task totals. (Primarily "Defueling and Fuel Storage"). Labor and Exposure estimates are included in the Subtotal Values.
l'O\Jlrn S'l'i\TJOII sn;/111 c:1ctrn1tA'lllll IU-:l'J.AC.:EIIEll't' f'll0.IEC1' llEPOllT OF JlADJOi\C'fl VE EFFLUENTS PAGE 1 OF 4 YEAR: __ ....;l'-'9c...:7....:c9
**   These expenditures were estimated since the tasks involved were not yet completed as of the project end date of December 31, 1979.
__
 
TABI.E 2 Sl!RHY POI/EH STATIOH S'l'EAII (:r-:m:UArnn IIEl'I.AC:EllEtlT PRO.IRCT REl'OllT 01' nAlllOACTI V~-lffFLIIEllTS YEAR: ___ 1_9_7-'-9
1:~1_1_1." .1:.                                                             PAGE 1 OF 4 Sllllll\' l'O\Jlrn S'l'i\TJOII sn;/111 c:1ctrn1tA'lllll IU-:l'J.AC.:EIIEll't' f'll0.IEC1' llEPOllT OF JlADJOi\C'fl VE EFFLUENTS                   YEAR: _ _....;l'-'9c...:7....:c9_ _
__ ______ (h) _ _Ila logl.~11!.1  
Not ll!!tl!t:tcd Includes nidloactivc liquid uuste generated during Unit No. l outngl!.
* *------* **---------
 
1-1 "If I< A A *
TABI.E 2                                                                                                     PAGE 2 OF 4 Sl!RHY POI/EH STATIOH S'l'EAII (:r-:m:UArnn IIEl'I.AC:EllEtlT PRO.IRCT REl'OllT 01' nAlllOACTI V~- lffFLIIEllTS                           YEAR: _ _ _1_9_7-'-9_ _
* ______ , -1:12 __ ---* --A ---r .,.---__
                                                                                                                                                                                                                              --
* ___ -* ----_____ .l::.1-1)________  
                                                                                                                                                                                                            ~I
.. ----.* --:------:-------:----:-:=----_-_-
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________________
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-----,1------1--*----,----*----
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O-l0-79 9-25-79 10-9-79 8-17-79 10-10-79 8-'21-79 ()) 8-211-79 (!,) PAGE 2 OF 4 --
                                                                                                                                                    *   -~-~,u*a~a.                       4 O-l0-79             9-25-79         10-9-79 8-17-79                             10-10-79 8-'21-79 ())
1.. 1.rq111u llEI.E/1:.ES
8-211- 79 (!,)
__ Vo.lure of Llquid to lliochai:ge Canal * *-* Not Octcctcil l11cludcs rndloactlvc ll<Juld uasll! generated
 
<luring Unit Ho. l outage. TA!ll.E 2 SIJHJlY rmmn ST/ITCOII STEAII (:1m1m/lTO!l lll\l'I./ICEli1rnr l'llO.rnCT llEl'OllT OF ll/l!JlO/ICTlVI!
TA!ll.E 2                                                                        P/IGg _3_ Of t,
EFF1,1mrn-s YEAR :. __ ---'l 9'-'7...a9
* SIJHJlY        rmmn     ST/ITCOII STEAII (:1m1m/lTO!l lll\l'I./ICEli1rnr l'llO.rnCT llEl'OllT OF ll/l!JlO/ICTlVI! EFF1,1mrn-s                             YEAR :. _ _---'l9'-'7...a9_ _
__ *----""~"" ....... ---.,_...,..._,, _________ . ._._ -----*-* .* n~1rnul.\u:L~-
                                                          *----""~"" ....... --- .,_...,..._,,_________ .
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                                                  -----*-* .* n~1rnul.\u:L~- _.*u~ur.1t._ ....             __ /\PHU, .. ,__
.... __ /\PHU, .. , __ .MJV\Y ... ***--* --~.1:!'!.1~.v~*-
                                                                                                                                    ._._
_ Jm.v **-~. UIHTS --.r * * -,.-------*  
                                                                                                                            .MJV\Y ~ ...***--*
* **-,;: --,,-. .. -...---. " Ll.ters -S:-971~rr---r.-,ml~ ~:-6lmrs--
                                                                                                                                                        ~
1.IIE*lli l~llb 9.9JE+5 ------------*-------11-------1--':..:..:~c:......::_  
                                                                                                                                                --~.1:!'!.1~.v~*- _ Jm.v **- ~.
----** Air Id, . P/IGg _3_ Of t, * --
1.. 1.rq111u  llEI.E/1:.ES UIHTS
l l. AIRUORNE REI.EASES
                                                                                                                              --.r
___ -(l0llnlt1t,en,1_
                                                                                                                                                                        *
-TABLE 2 Slll\HY l'Otmn STATION :;TEAii c:1rn1rnATOI\
                                                                                                                            -,.-------*
lllil'l,ACl:tll:trr PHO.IECT ltEL'OllT OF llAl!lOAGTI VE EFl'l,lJEIITS . ------*------
                                                                                                                            --,,-                 ..**            **-,;:
PAGE ...!!._ OF 1* YEAR '---'-I 9'-7'-C9'----
                                                                                                                                                                        .
______ 1-111 ______________________ -"T.o,rn-6--
                                                                                                                                                                                                  --
*-----.-----.-* " l.-1]2 * " -.-----* -.-----._* ____ --~-----______ l::J.JJ, _______________
                                                                                                                            -...---
----H---*----1  
                                                                                                                                                                        "
* * -.---I< ...,.---. ____ ..J..::l)/1
__ Vo.lure of Llquid to lliochai:ge Canal      Ll.ters -S:-971~rr-- -r.-,ml~ ~:-6lmrs--                                   1.IIE*lli       l~llb                   9.9JE+5
___________________  
                                                            - - - - - - - - - - - - * - ------11-------1--':..:..:~c:......::_ - - - -
,_ __ ,. __
                                                                                                                **                                   Air                 Id,.
* ____ , ___ .___ * * " __ ---1.=J_J'.j
* Not Octcctcil
__________________  
      *-*    l11cludcs rndloactlvc ll<Juld uasll!
----*---*---
generated <luring Unit Ho. l outage.
---*---**-*:~_-_-_-_-_-_-,;_*--*---=--=--=--=-*:.-::.=*======= " ---(c) Ga,ic,i *------------------------
 
____ Xc-l)J ----* -~p;~. J.001110 ,1 ---* ---r-----.~----*-~----*-~---
PAGE ...!!._ OF 1*
-_____ X!,.:: l.J),n _______________
TABLE 2 Slll\HY l'Otmn STATION
l----11-~~~,,.--
:;TEAii c:1rn1rnATOI\ lllil'l,ACl:tll:trr PHO.IECT ltEL'OllT OF llAl!lOAGTI VE EFl'l,lJEIITS .                           YEAR '---'-I9'-7'-C9'----
-------11-----
l l.     AIRUORNE REI.EASES
X I ,c 1. 91,E+O * * *--,,_ -~ c>_ ------*---------
___ -(l0llnlt1t,en,1_
----1---~---1--~----ll--,,-------l--,~---*J---.---- -----K r-ll51.11
______1-111 ______________________ ~
.. ________________
l.-1]2
* * * ----;,;;-------,,.---
                                                              -
--~.----!*-,.-----. * * " * * * .. " ---,.---* . ______ K,*-ll5 ------*------------,---
                                                                                  -"T.o,rn-6--
--~------,.-----.-----*-,~---
                                                                                        *
*----Kr-ll7_ ----*--" " -* --------;,;;---
                                                                                                        ------*------
* * -------~~J,ly------*---------------
                                                                                                                *--- --.----
-------;,--*---.,.---
                                                                                                                "
--.----. ..----* " " *---------*---------------------
                                                                                                                                            -.-
*---------------*------*------------------1 lU._SCll,lll IVI.IIUlAC:Il'llUlll!iTILlll!il'.llSAI.
                                                                                                                          -.-----* - . - - - - - ._*____ --~-----
____ -----------------------------*-----(11) Tolnl Amount Solid \.lnste l'ach:q:i:,I n-' J.6'.iEI*]
                                                                                                                                                                  *              "
l.lJl\1./o 6.921::IJ Ci.GOm*J 'l.)01113
                                                                                                                                                                                                                --
: 7. 711EI*) *(1,J 1,,;L1111n1i,(J TotalActlvlty  
______ l::J.JJ, _ _ _ _ _ _ _ _ _ _ _ _ _ _ _                            ----H---*----1                         *           *               -.---                 I<           ...,.---
.. --Curlen -9.97.E-l--
. ____..J..::l)/1 ___________________ , ___ ,. _ _*____ , ___                                                   .___         *                                     *
).T6K10---Z.7GEl,r--
                                                                                                                                                                                  "
--.,,:*~Jf*JIO-LOJE+J 6,90E-IO--
_ _ ---1.=J_J'.j __________________                                     ----*---*--- ---*--- **-*:~_-_-_-_-_-_-,;_*--*---=--=--=--=-*:.-::.=*======= "
---(c)--O,;l;;-nr si,Lpment 1111<1 11;;:;;-;;;;ll, llarnwcll, narnel'l.ll, llarnwoll, lla~wcd_l_,_ -namwerr:-. ______ Dl!jr!>Hltlnn
---(c)         Ga,ic,i
____ S,C _!i ... C.__ _ _1;.c.___
*------------------------
S.C. ___ ._;~--~.:.~----...... -....... ,. ...... --. .. ~~-ro,,*-. --~---~---... ---'"*2 19-.~-J-6~
____ Xc-l)J                                                             ----* -~p;~.                     J.001110                               .                *
79~--J-1 /-7!1= 4-C,-79 i4 l *=5--5--71.,"' , ~--r.-)':79"-* -~7:.. Fn"~~*-* 2-22-79 J-7-79 J-19-79 4-')-7') 5-ll-7'J ,,-7-79(3) 7-10-79 'Nol I,:, l e<<:l:ed (t*) .June date of ahlpmt!Uln continued 6-25-79,6-26-79,6-27-19 2-27-7'1 J-U-7'1 J-211-7')  
                                                                                                      --r---- -.~----*-~----*-~--- - *
,]-12-79 (2) 5-lfr-79 6-11*-"/9 7-l)-79 2-20-79 J-Ll-79 )-28-19 4-14-79 5-19-79 Ci-lJ-79 7-16-79 )-1)-79 )-29-79 4-1:/-79 5,;2.1-79(2) 6-llo-79 7-10-79(2)
                                                                                                                            ,1
J-15-79 J-2'J-7'.l  
                                                                        ---              *        - -------11-----
'1-22-7'1 5-25-7'.l (2) 6-15-79())
_____X!,.:: l.J),n _______________ l----11-~~~,,.--
7-20-79 5-29-7') 6-22-79 7-2]-79 5--J0-79 (2) (,-7 l,-1'1 7-211-79 (+) ----
I ,c                                                          1. 91,E+O                 *           *
Volume (gal.) Activity (Ci) * ** TABLE 2A --*** ., .... EFFLUENT RELEASE AND SOLID WASTE COMPARISON  
                                                                                                                                                                  "              *
*- -
X
                ,,_ -~ c>_- - - - - - * - - - - - - - - -
- - - - - K r-ll51.11.. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
                          -                      -
                                                                          ----1---~---1--~----ll--,,-------l--,~---*J---.---- *
                                                                                          *                    *            *
                                                                                  - - ; , ; ; - - - ----,,.--- --~.----!*-,.----- ---,.---
                                                                                                                                                                  .*             "
.______ K,*-ll5 - - - - - - * - - - - - - - - - - - - , - - - - - ~ - - - - - - , . - - - - - . - - - - - * - , ~ - - -                                                         *
*----         Kr-ll7_ -*- - - - * - -                               -- - - - ---;,;;---                       *          *                   .                ..---- "*
                                                                                                                                                                  "
  -------~~J,ly------*--------------- ---- ---;,--*---.,.--- --.----                                                                                             "               "
*---------*--------------------- * - - - - - - - - ------- *------                                                                         * - - - - - ------ -------1 lU._SCll,lll IVI.IIUlAC:Il'llUlll!iTILlll!il'.llSAI. ____ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - * - - - - -
                                                                                                                                                                                                                --
(11) Tolnl Amount Solid \.lnste l'ach:q:i:,I                                                 n-'     J.6'.iEI*]           l.lJl\1./o         6.921::IJ         Ci.GOm*J         'l.)01113       7. 711EI*)
      *(1,J 1,,;L1111n1i,(J TotalActlvlty                       .. - - Curlen     -9.97.E-l-- ).T6K10-- -Z.7GEl,r-- --.,,:*~Jf*JIO-                               LOJE+J       6,90E-IO--
---(c)--O,;l;;-nr               si,Lpment     1111<1                             11;;:;;-;;;;ll,     llarnwcll,       narnel'l.ll,         llarnwoll, lla~wcd_l_,_         -namwerr:-
. ______ Dl!jr!>Hltlnn                                                   _ _ _ _S,C                   _!i ... C.___ _1;.c.___                 S.C. _ _ _ . _ ; ~ - -~.:.~---
  - ...... -....... ,. ...... --. ~ .. ~ ~ - r o , , * - . --~---~ - - - ... ---'"*2 19-.~-J-6~ 79~--J-1 /-7!1=             4-C,- 79 i4 l *=5--5--71.,"' , ~--r.- )':79"-* -~7:.. Fn"~~*-*
2-22-79         J-7-79       J-19-79       4-')-7')       5-ll-7'J         ,,-7-79(3)     7-10-79
      'Nol I,:, l e<<:l:ed                                                           2-27-7'1       J-U-7'1       J-211-7')     ,]-12-79 (2) 5-lfr-79             6-11*-"/9     7-l)-79 (t*) .June date of ahlpmt!Uln continued                                        2-20-79         J-Ll-79       )-28-19       4-14-79         5-19-79           Ci-lJ-79       7-16-79 6-25-79,6-26-79,6-27-19                                                                )-1)-79       )-29-79       4-1:/-79       5,;2.1-79(2)     6-llo-79       7-10-79(2)
J-15-79       J-2'J-7'.l   '1-22-7'1       5-25-7'.l (2)     6-15-79())     7-20-79 5-29-7')         6-22-79       7-2]-79 5--J0-79 (2)     (,- 7 l,-1'1   7-211-79
(+)
 
                    ***                                     .,
                                                              --***
                                                                ....
TABLE 2A EFFLUENT RELEASE AND SOLID WASTE COMPARISON  


==SUMMARY==
==SUMMARY==
STEAM GENERATOR REPLACEMENT PROJECT SURRY POWER STATION -UNIT NO. 2 LIQUID EFFLUENTS Total Estimated Releases 2.3 X 106 0.344 Total Actual Releases 3.0 X 106 0.519 GASEOUS EFFLUENTS Estimated Release/Unit During SGRP Isotope (Ci) Actual Release During Unit No. 2 SGRP (Ci) Noble Gases Negligible Iodines 4.53 x 10-3 Particulates 3.12 x 10-3 Volume (ft3) Activity (Ci) SOLID WASTE 101.3 6.88 X 10-6 1. 32 X 10-3 Estimated Quantities 26,236 18.9 Total 1977 Liquid Releases 1.4 X 108 67.67 Average Six ~1onth 1977 Release/Unit (Ci) 7400 0.24 1.4 X 10-4 Actual Quantities 57,790 63.6 Isotope Fe-55 Co-60 Co-58 Ni-63 Cs-137 Cr-51 Cs-134 Mn-54 All Others Total
 
* TABLE 2B EFFLUENT RELEASE ISOTOPIC DISTRIBUTIONS STEAM GENERATOR REPLACEMENT PROJECT SURRY POWER STATION -UNIT NO. 2 LIQUID EFFLUENTS Total Activity Released (Ci) 1.41 X 10-l 1.04 X 10-1 1.01 X 10-l 6.79 X 10-2 4.93 X 10-2 2.46 X 10-2 2.24 X 10-2 5.08 X 10-3 3.26 X 10-3 5.19 X 10-l Percent of Total Activity 27 20 19 13 10 5 -i I 4 I 1 1 100 Isotope *Noble Gases -----------
STEAM GENERATOR REPLACEMENT PROJECT SURRY POWER STATION - UNIT NO. 2 LIQUID EFFLUENTS Total Estimated             Total Actual              Total 1977 Releases                   Releases              Liquid Releases Volume (gal.)      2.3 X 106                 3.0   X   106             1.4  X  108 Activity (Ci)        0.344                        0.519                   67.67 GASEOUS EFFLUENTS Estimated Release/Unit       Actual Release During       Average Six ~1onth During SGRP                Unit No. 2 SGRP         1977 Release/Unit Isotope              (Ci)                          (Ci)                       (Ci)
Xe-133 Xe-135 Total Iodines I-131 Total Particulates
Noble Gases         Negligible                     101.3                    7400 Iodines           4.53 x 10-3                 6.88    X  10-6              0.24 Particulates       3.12 x 10-3                 1. 32   X 10-3           1.4 X 10-4 SOLID WASTE Estimated                        Actual Quantities                     Quantities Volume (ft3)                      26,236                          57,790 Activity (Ci)                      18.9                            63.6
------------
* TABLE 2B EFFLUENT RELEASE ISOTOPIC DISTRIBUTIONS STEAM GENERATOR REPLACEMENT PROJECT SURRY POWER STATION - UNIT NO. 2 LIQUID EFFLUENTS Total Activity               Percent Released                 of Total Isotope                    (Ci)                 Activity Fe-55                    1.41 X 10-l               27 Co-60                    1.04 X 10-1               20 Co-58                    1.01 X 10-l               19 Ni-63                    6.79 X 10-2               13 Cs-137                  4.93 X 10-2               10
Co-60 Co-58 Cs-137 Cs-134 Cr-51 Mn-54 Total , .. TABLE 2C EFFLUENT RELEASE ISOTOPIC DISTRIBUTIONS STEAM GENERATOR REPLACEMENT PROJECT SURRY POWER STATION -UNIT NO. 2 GASEOUS EFFLUENTS Total Activity Released (Ci) 99.4 1.9 101. 3 6.88 X 10-6 6.88 X 10-6 7.00 X 10-4 3.01 X 10-4 2.19 X 10-4 4.94 X 10-5 4.51 X 10-5 8,37 X 10-6 1.32 X 10-3 Percent of Total Activity 98 2 100 100 100 53 23 16 4 3 1 100}}
                                                            -i Cr-51                    2.46 X 10-2                 5 I
                                                            ~ I Cs-134                  2.24 X 10-2                 4 Mn-54                    5.08 X 10-3                 1 All Others              3.26 X 10-3                 1 Total                  5.19 X 10-l               100
 
              ,   ..
TABLE 2C EFFLUENT RELEASE ISOTOPIC DISTRIBUTIONS STEAM GENERATOR REPLACEMENT PROJECT SURRY POWER STATION - UNIT NO. 2 GASEOUS EFFLUENTS Total Activity         Percent Released           of Total Isotope                          (Ci)           Activity
*Noble Gases
-----------
Xe-133                      99.4                     98 Xe-135                      1.9                     2 Total                      101. 3                   100 Iodines I-131                        6.88   X 10-6         100 Total                          6.88   X 10-6         100 Particulates
------------
Co-60                        7.00   X 10-4         53 Co-58                        3.01   X 10-4         23 Cs-137                      2.19   X 10-4         16 Cs-134                      4.94   X 10-5           4 Cr-51                        4.51   X 10-5           3 Mn-54                        8,37   X 10-6           1 Total                        1.32 X 10-3         100}}

Revision as of 03:45, 21 October 2019

Steam Generator Repair Program for Unit 2,Final Rept (Progress Rept 6) for Period 790203-1231.
ML18139A026
Person / Time
Site: Surry  Dominion icon.png
Issue date: 12/31/1979
From:
VIRGINIA POWER (VIRGINIA ELECTRIC & POWER CO.)
To:
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ML18139A025 List:
References
PROC-791231, NUDOCS 8003050207
Download: ML18139A026 (44)


Text

( (.

  • e STEAM GENERATOR REPAIR PROGRAM FOR THE SURRY POWER STATION UNIT NO. 2 FINAL REPORT *

(PROGRESS REPORT - NO. 6)

FOR THE PERIOD FEBRUARY 3, 1979 THROUGH DECEMBER 31, 1979 DOCKET NOS. 50-280 50-281 LICENSE NOS. DPR-32 DPR-37 VIRGINIA ELECTRIC .l\.ND POWER COHPANY

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TABLE OF CONTENTS PAGE NO.

1.0 INTRODUCTION

PR6-l 2.0 OCCUPATIONAL RADIATION EXPOSURES PR6-2 2.1 General PR6-2 2.2 Evaluation of Exposure Data PR6-2 2.3 Description and Format of Exposure Data PR6-3 2.4 Conclusions and Observations PR6-3 3.0 APPLICATION OF ALARA PRINCIPLES PR6-5 3 .1 General PR6-5 3.2 Initial Containment Cleanup PR6-5 3.3 Temporary Shielding PR6-6 3.4 Steam Generator Water Level PR6-8 3.5 Plasma-Arc Cutting Equipment *PR6-9 3.6 Decontamination PR6-9 3.7 Glove Boxes PR6-10 3.8 Mock-up Training PR6-ll 3.9 Miscellaneous Valve Refurbishment PR6..:.11 3.10 General Techniques and Practices PR6-12 4.0 RADIOACTIVE EFFLUENTS AND SOLID WASTE PR6-15 4.1 General PR6-15 4.2 Airborne Releases PR6-15 4.3 Liquid Releases PR6-15 4.4 Solid Radioactive Waste PR6-15 5.0 STEAM GENERATOR STORAGE BUILDING SURVEILLANCE PR6-17

6.0 CONCLUSION

S PR6-18 i

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TABLES Table 1 - Personnel Radiation Exposure Summary Table 2 - Report of Radioactive Effluents Table 2A - Effluent Release and Solid Waste Comparison Summary Table 2B - Liquid Effluent Isotopic Distributions Table 2C -.Gaseous Effluent Isotopic Distributions ii

    • e*

I PR6-l SSGP

1.0 INTRODUCTION

The Steam Generator Repair Program (SGRP) for Surry Power Station, Unit No. 2, commenced on February 3, 1979 and was completed on December 31, 1979. This Final Progress Report contains information on the radiological effects of the SGRP, and on the measures taken to maintain these effects "as low as reasonably achievable" (ALARA).

Much of the information presented has been obtained from earlier progress reports submitted periodically during the repair program.

The following report sections provide an assessment of the occupa-tional radiation *exposure expended, the dose reduction techniques employed and their effectiveness, and the radioactive effluents and solid waste generated during the repair program. A description of the surveillance activities associated with onsite storage of the old steam generator lower assemblies is also provided.

This final report has been prepared pursuant to the license condi-tions issued under Amendment No. 46 to the operating license for Surry, Unit No. 2 and, as such, completes and fully satisfies the requirements set forth in those conditions.

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PR6-2.

SSGP 2.0 OCCUPATIONAL RADIATION EXPOSURES 2.1 General Occupational exposure to radiation is considered to be the major radiological effect of the SGRP. As such, this aspect of the pro-ject underwent an extensive evaluation during the planning phase to provide realistic estimates of the amounts of personnel radiation exposure (manrern) which would be required to perform each of the tasks involved. These estimates were based upon the anticipated labor requirements (manhours) and the average radiation dose rates.

in the work area, *and were presented in summary form in Table 5. 3-1 of the report entitled "Steam Generator Repair Program", dated August 17, 1977 and amendments thereto, hereafter referred to as the SGRP Report.

I, 1 Prior to commencement of the project, a program was established to assess the actual exposures received by personnel during the repair effort. This program was designed to provide data compatible with the detail and format of the exposure summary presented Table 5.3-1 of the SGRP Report, thereby permitting valid comparisons between estimated and actual expenditures. This section discusses the implementation of that program and provides an evaluation of the occupational exposure information compiled during the repair effort.

2.2 Evaluation of Exposure Data The exposure assessment program referred to above was basically designed to utilize daily worker exposure data, as recorded by self-reading pocket dosimeters, in conjunction with contractor supplied, worker task data to determine task-related manrem expen-di tu res. The worker task data was standardized to system of discrete work packages (called Engineering Task Assignments) which was developed during the project planning phase. The use of this system to categorize exposure related work facilitated the process of compiling an accurate breakdown of the collective exposure ex-pended on the wany tasks performed.

( (

e e PR6-3 SSGP.

2.3 Description and Format of Exposure Data Table 1 presents a summary of the occupational radiation exposure expended during the repair effort, the exposure related labor ex-penditures, and the original estimated expenditures. The following comments are provided for clarification and should be considered when reviewing the data presented.

(a) Additional tasks performed during the repair program which were not listed in Table 5.3-1 of the SGRP Report have been included in Table 1. Similarily, exposures rec~ived by personnel .per-forming functions not directly attributable to any specific, pre-defined task have been listed separately. Expenditures reported for these "Additional Tasks" and "Unassigned Person-nel Categories" were allocated to a particular phase based l_ J upon the major activities being performed at the time they we re incurred.

(b) Due to an unrelated extension of the Unit No. 2 outage, several SGRP tasks associated with refueling and startup acti-vities had not yet been completed as of the project end date of December 31, 1979. For these remaining tasks, the "actual" expenditures reported have been assigned the original esti-mated values, and are appropriately noted as such in Table 1.

(c) For each phase (except Phase V), separate subtotals are provided for: (i) the "pre-defined tasks" and (ii) the "addi-tional tasks and unassigned personnel categories". Page 1 of Table 1 provides a summary of the "pre-defined tasks" subtotals for each phase and a summation of the "additional tasks and unassign~d personnel categories" subtotals for all phases. The Project Totals are also shown on Page 1 of the table.

2.4 Conclusions and Observations (a) The total occupational radiation exposure expended during the repair program for Unit No. 2 was approximately 4%, or 74 manrem,

e- *...

      • PR6-4 SSGP above the exposure estimate of 2,067 manrern. While this smail percentage is not considered to represent a significant de-viation from the total exposure estimate, several individual tasks did vary considerably with respect to estimated vs.

actual exposures. In most cases, the major factors to which these variations can be attributed are: changes in original work scope, methods or procedures, actual radiation dose rates higher or lower than estimated, unanticipated problems with equipment or procedures, or personnel (contractor) changes.

(b) During the repai~ effort, no worker assigned to the SGRP re-ceived radiation exposure in excess of the federal standards specified in 10CFR20.

( c) The actual labor expenditures (manhours) reported in Table 1 I, J exceed, in most cases, the estimates made during the project planning phase. This is largely attributed to the fact that peripheral and support activities performed in conjunction with a specific task have been included in the assessment of actual expenditures. The labor estimates developed prior to commencement of work were directed primarily toward providing a basis for evaluating the task exposure estimates and were not intended to consider or anticipate these additional activ-ities.

  • * ** PR6-5 SSGP 3.0 APPLICATION OF ALARA PRINCIPLES 3.1 General This section summarizes the specific techniques and practices which were employed during the repair effort in order to maintain occupa-tional exposures to radiation "as low as reasonably achievable" (ALARA). Where the available data pennits, the following evalua-tions include a quantitative assessment of the manrem savings which can be attributed to the technique used. Additional information on

~hese techniques and how they relate to the overall steam generator replacement act ivfties can be found in the SGRF Report.

3.2 Initial Containment Cleanup I, J After shutdown and the removal of all fuel from the reactor, a general cleaning of the containment interior was performed to re-move loose radioactive contamination in the work areas and thereby reduce the potential for airborne contamination during subsequent activities. Additional cleaning and debris removal was performed after the biological shield walls and steam generator insulation were removed. The exposure received by personnel involved in these*

initial cleaning activities totaled approximately. 23 manrem. The benefit, in terms of manrem savings, is difficult to quantify, how-ever, the following observations give some indication as to the favorable results obtained.

(a) The use of respiratory protection devices, with their inherent degrading effect on worker efficiency, was rarely required, except as a localized precautionary measure for specific cut-ting and *grinding activities.

(b) An extensive whole body counting program, to monitor workers for internal radioactivity, and the use of "Friske rs" and portal monitors, to detect radiation on body surfaces, identi-fied no instances of significant internal or external personnel contamination during the repair program.

      • ****** PR6-6 SSGP The worker's ability to perform tasks more efficiently, and thus complete them more quickly, undoubted~y re~ulted in a reduction of the time spent in radiation areas. Considering the large number of workers involved ( in excess of 1,000), even a small reduction in individual exposure times can produce significant savings in total manrem. The initial cleanup effort and the maintenance of good radiological working conditions are thus considered successful ALARA techniques.

3.3 Temporary Shielding The use of temporary shielding can be attributed with significant reductions in personnel radiation exposure for the SGRP. A separate work package was devoted to the design and installation of shielding and frequent evaluations were performed to identify improved methods

,_ J and new applications.

The lower steam generator cubicles received the most extensive application of shielding during the repair effort and thus the work performed in these areas benefitted most directly from its use.

Piping and components located in the cubicles were shielded to achieve mini.iuum exposure levels prior to the start of cutting and removal activities. After cutting of the reactor coolant piping, shield plugs were installed in the steam generator and pipe openings to reduce radiation "streaming". During the installation phase, additional shielding of the exposed reactor coolant pipe ends was performed, by placing specially fabricated bags containing lead beads inside the pipe and lead "blankets" on the outside surfaces.

The removal and installation of miscellaneous piping located within the cubicles also received a significant shielding effort utilizing lead blankets* and sheet lead "curtains".

Detailed radiation surveys were performed frequently and have pro-vided a basis for evaluating the effectiveness of temporary shield-ing in achieving net reductions in personnel exposure. Survey data obt~ined prior to and after shielding installation permits the cal-culation of average dose rate reduction factors for appropriate

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PR6-7

. SSGP tasks, and thereby an assessment of manrem savings. Three tasks involving significant personnel exposure have been considered in this assessment.

(a) Cutting and removal of reactor coolant piping is reported in Table 1 as requiring the expenditure of about 214 manrem. Con-tact exposure rate measurements obtained during surveys has shown that an average dose rate reduction factor of 7 was achieved by shielding Gf this pipe. Using this factor and the actual exposure value for the task, a postulated expenditure of about 1,500 manrem would have been required to complete the task without the benefit of shielding. An assumed savings of 1,286 manrem can thus be credited.

(b) The removal of miscellaneous piping located in the steam gene-rator cubicles accounted for the expenditure of approximately 59 manrem. Shielding applied to this pipe provided an average dose rate reduction factor of 5. Thus, without shielding 295 manrem would have been required to complete the task. A savings of 236 manrem is credited.

(c) The installation* of reactor coolant piping involved several major activities inside the generator cubicles. Included were pipe end refurbishment and fit-up and welding of the removed pipe sections. In Table 1, the installation of reactor cool-ant piping is reported to have required a total expenditure of 329 manrem. The activities performed inside the generator cubicles are estimated to account for approximately 300 rnanrem of this total. Survey data indicates that shielding performed for these activities was effective in reducing dose rates by a factor of 5, and thus resulted in a savings of 1,200 manrem.

Totaling the exposure savings calculated for the above three tasks results in an overall savings of about 2,700 manrem attributable to the use of temporary shielding. The exposure "cost" incurred during inst&llation of shielding is listed in Table 1 as approximately 143

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PR6-:-8.

SSGP manrem. A comparison of these "benefits" and "costs" provides a clear indication of the value of this technique in maintaining occu-pational exposures AI.ARA.

3.4 Stea3 Generator ~ater Level In the early stages of the SGRP, the water in the secondary system was ~aintained at a level covering the steam generator tube bundles in order to fully utilize its shielding quality, The high water level was maintained until the lower portion of the steam generator was ready to be removed from the containment, at which time it was drained to remove* the extra weight. The shielding effect of this water has historically provided an approximate 10 to 1 dose rate reduction for the area of the steam generator above the tubesheet.

This reduction factor was substantiated by actual survey results obtained during the removal phase and can be used to assess the effectiveness of this technique for several appropriate tasks.

(1) Removal of Insulation (upper shell, mainsteam and feedwater piping)

(2) Cut and Remove Steam Generator Upper Shell (3) Cutting of Mainsteam and Feedwater Piping (4) Disassembly of Steam Generator Supports (5) Removal of Steam Generator Level Instruments and Blowdown Piping, All of these tasks were performed in areas where the shielding effect of the steam generator water was beneficial. The total exposure received for these five tasks was approximately 70 manrem.

The observed dose reduction factor of 10 thus translates into a postulated exposure savings of 630 manrem. Since practically no exposure "costs" were required to utilize this technique, its contribution to tr.e ALARA program is obvious.

e** ...- PR6-~

SSGP 3.5 Plas~a-Arc Cutting Equipment In order to remove the steam generator lower shells from the con-tainnent, sections of the reactor coolant piping were cut and removed. A plasma-:-arc cut ting torch was chosen as the means for perfon:::ing these cuts. Plasma-arc has high cutting speed and pro-duces good cut quality for pipe reuse. The high cutting rate was a priEary factor in this choice since faster cutting means reduced exposure times. During the evaluation of this task, alternate methods such as mechanical cutting and other flame cutting tech-niques ~ere considered. These alternatives were estimated* to require l to 4 ho~rs per cut, as cocpared to 15 to 20 minutes for plasr::a-arc. In actual use, most of the reactor coolant pipe cuts were performed in approximately 20 minutes with the plasma-arc torch.

One cut required about 30 minutes d1.1e to mechanical interference.

Equip,ent set-up times were estimated to be about the same for all methods considered, since all would require special track mounting to ~aintain the close tolerances necessary for reuse of the reactor coolant pipe.

The exFosure savings attributable to the use of plasma-arc equipment could not be assessed, since the total manrem reported for the cut-ting of reactor coolant pipe include significant contributions from equipment set-up and pipe removal. However, this technique has proven valuable in reducing exposure times and its use is consistent with tr.e AI.ARA committment.

3.6 Decont~~ination Sections of reactor coolant pipe cut from the primary system during the re=oval phase were decontaminated prior to refurbishment and reuse. Tne electropolishing process used for pipe decontamination is des~rioed on page 9.C.3-1 of the SGRP Report. Prior to decon-

  • -tau,inc. tion, radiation surveys of the removed pipe sect ions revealed average contact readings of 5,000 to 10,000 mR/hr on the inside pipe surfaces. Average contact readings after decontamination were nooi~a:ly 1 to 5 mR/hr. Surface irregularities prevented one pipe

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PR6-10 SSGP section from decontamination below 30 mR/hr on contact, however, levels at the pipe ends, where refurbishment and welding were per-formed, were measured at 3 to 5 mR/hr. Based on these measurements, an average dose rate reduction factor of 1,000 can be attributed to the use of the electropolishing technique.

An assessment of the exposure savings which have been realized from this technique is difficult due to the fact that refurbishment work performed on the decontaminated pipe sections was not reported separately from the pipe stub refurbishment performed in the steam generator cubicles. Also, the exposure received during subsequent fit-up_ and welding of this pipe resulted largely from other sources within the generator cubicles, and not from the pipe sections them-selves. It has been estimated, however, that approximately 10 to 20 manrem were expended during the refurbishment (i.e., machining and weld-prep) of this pipe. Without decontamination, .this task alone could thus have required 10,000 to 20,000 manrem. The total decon-tamination "cost", in terms of radiation exposure, was approximately 41 manrem. While the calculated exposure savings above are merely projections, they serve to illustrate the value of this important ALARA technique.

3.7 Glove Boxes The use of tents and glove boxes for all cutting and grinding acti-vities involving contaminated piping was required during the Unit No. 2 repair program in an attempt to maintain low airborne con-tamination levels within the containment. Ideally, the glove box would al low personnel performing pipe cuts or other related tasks to work without the need for personal respiratory protection, thus increasing efficiency and reducing exposure times. Controlling the spread of contamination through use of this equipment would also facilitate cleanup operations. However, close monitoring of seve-ral cutting operations found that more exposure was expended in installing and removing the glove boxes than in performing the actual pipe cut. Typical exposures for inst al lat ion and removal combined were, in some instances, 50 times that received by the

  • ...
  • *****
          • PR6-ll SSGP worker performing the cut. Also, cleaning of the pipe surfaces in the cut area greatly reduced the potential. for generating signifi-cant airborne contamination. Actual sampling for airborne radio-activity during cutting operations confirmed that in most cases no significant hazard was created. Based on these observations, it is now evident that the use of glove boxes for pipe cutting and similar tasks should be evaluated on a case by case basis to deter-.

mine if such is prudent from an overall ALARA consideration.

3.8 Mock-up Training The installation of reactor coolant piping represents the most significant task performed during the repair effort with regard to occupational exposure. While the shielding and decontamination techniques described earlier were effective in reducing the radia-tion exposure rates associated with this task, the use of mock-ups to train the workers involved can be credited with providing reduc-tions in exposure times. Welders, pipe-fitters, riggers and laborers.

all received extensive training in the activities to be performed by "dry runs" in ful 1 scale piping mock-ups. Completion times were noticeably reduced as the simulated activities were repeated to maximize each worker's familiarity with the actual job situation.

Quantifying the exposure savings which have been realized through the use of mock-up training has not been attempted here, however, the inherent benefits of reducing exposure times for this major task were of significant importance to the ALAR.A program.

3.9 Miscellaneous Valve Refurbishment During the removal phase of the project, a number of valves from the miscellaneous piping (vents, drains, etc.) located in the lower steam generator cubicles were removed from the system. The removed valves were subsequently refurbished in preparation for reuse.

This refurbishment work consisted primarily of valve repacking and remachining of weld-preps, and was performed in the pipe refurbish-ment building outside the containment where exposure rates were much

e- **... PR6-12 SSGP lower. General area exposure rates in the pipe refurbishment build-ing were approximately O. 5 mR/hr as compared to average levels of 30 mR/hr within the lower steam generator cubicles. Additionally, detailed sketches of the miscellaneous piping systems were made to allow complete preparation of valve assemblies in the pipe refur-bishment building. In this way fit-up and weld-prep work inside the generator cubicles was minimized.

Since the miscellaneous piping systems contained radioactive con-tamination, the removed valves represented a source of radiation exposure during refurbishment and reinstallation. Some of these valves exhibited contact exposure rates of greater than 1,000 mR/hr.

It was observed, however, that replacement of the valve packing generally reduced these radiation levels to 1/10 of the original value. Subsequent handling of the valves thus required less ex-posure to personnel.

The total exposure expended during.the repair effort for "Installa-tion of Blowdown and Miscellaneous Piping" was approximately 84 manrem. Of this total, installation of miscellaneous piping (and valves) represented about 25 manrem. Considering the exposure re-duct ions *discussed above, and their relative effects on the work performed, a conservative dose reduction factor of 10 is assumed for this task and can be used to calculate an exposure savings of about 225 manrem.

3.10 General Techniques and Practices In addition to the specific dose reduction techniques described thus far, it is important to note the more general procedures and practices -which were implemented prior to and during the repair effort to assure adequate control of occupational radiation ex-posure and to maintain this exposure Al.ARA. A brief description of each is given below.

(a) A comprehensive Heal th Physics program was implemented to provide adequate control and surveillance of the radiatio_n

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PR6...,.13 SSGP hazards associated with each task. This program included the use of Radiation Work Permits (RWP's) to familiarize workers with the specific radiological hazards involved and proper protective measures to be taken in the performance of their work. The successful implementation of this program is evi-denced by the excellent radiation protection record which was achieved.

(b) An extensive training program was conducted to provide ade-quate instruction in the biological effects of radiation exposure, radiation protection practices and applicable federal regulations, to all personnel involved in steam generator replacement activities. Training for specific tasks, using rnock-UJ:)S, photographs or "dry runs" was conducted where appropriate.

(c) The use of discrete "Work Packages" provided a mechanism to assure. adequate preplanning and review of specific tasks, with special emphasis on minimizing radiation exposures to the personnel involved.

(d) Special tools and equipment, designed to minimize personnel exposure times by increasing worker efficiency and providing remote handling capability were utilized where practicable.

(e) A consultant was retained to compile an extensive photographic and video-tape documentary of the entire steam generator re-placement project for Unit No. 2. Components, equipment and work areas involved in the major tasks were photographed in detail to record significant events as the tasks progressed from start to completion. Video-tapes were used to record actual operations where complex procedures or equipment was used, or where the activity was repetitive in nature. This documentation will be of significant benefit in training or retraining of personnel for the Unit No. 1 Steam Generator Replacement Project.

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PR6....,14 SSGP (f) General work area cleanup and debris removal was performed periodically to avoid buildups and maintain good radiological working conditions. Decontamination of tools, equipment and components was also performed when necessary to facilitate handling and transfer. These efforts resulted in cleaner and safer work areas and minimized the potential for radioactive airborne contamination throughout the. repair effort.

(g) Early in the project, "rest areas" were designated inside the containment to accommodate workers during idle periods. The rest areas were located where exposure levels were minimum

_(less than 5 mR/hour) and were well posted for identification.

Effective utilization of rest areas was continually emphasized to workers in order to minimize unnecessary exposure.

(h) Piping, valves and other components which req~ired refurbish-ment prior to reuse were removed from the containment to allow this work to be performed in an area where exposure rates were lower. A special refurbishment building was constructed for this purpose.

Although quantitative assessments could not be performed for these "general" techniques, all have been of significant value in contri-buting to the overall ALARA program for the steam generator replace-ment project.

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PR6-15 SSGP 4.0 RADIOACTIVE EFFLUENTS Ai.~D SOLID WASTE 4.1 General Radioactive liquid and gaseous effluents, and radioactively con-taminated solid wastes generated during the SGRP for Unit No. 2 are summarized in Table 2. A description of each category is given below.

4.2 Airborne Releases Airborne releases during the repair effort originated primarily the from the initial purging of containment following shutdown and continuous ventilation thereafter. This was necessary to maintain a negative pressure while the equipment hatch was open. These releases were processed through appropriate filter .banks to minimize the concentration of airborne particulates released to the environ-ment. The relative isotopic distributions observed for airborne releases is presented in Table 2C.

4.3 Liquid Releases The major contributor to liquid effluent releases attributed to the SGRP was the disposal of laundry waste water. The activities and relative distribution of the major isotopes released in liquid effluents is presented in Table 2B. It should be noted that the concurrent outage for Surry Unit No. 1 during the period March through September may have contributed to the quantities of radio-active liquids released to the discharge canal. This contribution could not be assessed quantitatively, however, since a shared laundry facility is used for both units.

4.4 Solid Radioactive Waste The solid radioactive waste generated during the repair effort consisted of: (i) contaminated insulation, structural materials,

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PR6-:16 SSGP and components not intended for reuse, (ii) solidified decomtami-nation solutions, and (iii) contaminated paper waste, disposable protective clothing and contamination control materials.

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PR6-17 SSGP 5.0 STEAM GENERATOR STORAGE BUILDING SURVEILLANCE Since the old steam generator lower assemblies removed from Unit No. 2 were placed in the onsite, engineered storage building, a surveillance program has been in progress to assess the performance of this facility. Radiation surveys performed on the outside of this building have shown average contact exposure rates of between

0. 01 and O. 09 IIL.~/hr. Approxima_tely 1,100 gallons of water have been removed from the building sump. The presence of this water has been attributed to rainwater intrusion; as the building has only been temporarily sealed pending storage of the Unit No. 1 steam generators. Analyses of this water have detected no radio-active contamination. Samples of the installed HEPA filters have been analyzed and, as yet, no radioactive particulates appear to be present. This surveillance program will continue at its current level for one year, at which time the data obtained will be evalu-ated and a permanent program established.
    • -*** PR6"""718 SSGP 6.0 CON CL US IONS The following general conclusions are based upon the information contained within this report.

(a) Although some variations can be seen when comparing the esti-nated vs. actual exposure expenditures for individual tasks, the total exposure (manrem) expended during the repair effort for Unit No. 2 is not significantly different from the origi-nal estimate established prior to commencement of work. This result, and the techniques described in Section 3 which *have played an important part in achieving it, confirm that the ALARA concept has been effectively implemented and applied to the steam generator replacewent activities. Nevertheless, the experience gained during this project provides a valuable tool for effecting further improvements and refinements to future replacement activities.

b) Radioactive liquid effluents exceeded the total release estimate for activity presented on page 9 .A. 5-5 of the SGRP report by approximately 51%. The total volume released, however, is only 30% higher than the estimated total. This indicates that liquid effluent concentrations were somewhat higher than originally anticipated. It has also been noted that some contributions to the liquid releases reported have occurred due to the concurrent outage for Unit No. 1. Never-theless, the total activity released during the repair program represents less than 1% of that normally expected during station operation.

(c) Radioactive gaseous effluents released during the repair pro-gram were comparable to or less than the estimates established in the SGRP Report on page 9.A.8-7. The reported nob le gas releases occurred as a normal result of the defueling opera-tion and, as expected, were not evident during the remainder of the project. Radioiodine releases were much lower than originally estimated and disappeared altogether very shortly

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PR6-19 SSGP after shutdown due to their short half-1 ives. Radioactive particulate releases were lower than. but comparable to the estimated quantities.

(d) Solid radioactive waste generation for the repair program exceeded the volume and activity estimates set forth on page 9.A.9-2 of the SGRP Report. This has been largely attributed.

to the increased numbers of personnel assigned to the SGRP, and the expected subsequent generation of higher volumes of contaminated paper waste, disposable protective clothing and contamination control materials. Additionally, the need for improved management and control of non-compressible materials (i.e., scaffolding, wood, tools, etc) introduced into con-taminated areas has been recognized.

(e) Surveillance data obtained thus far indicates the following with respect to onsite storage of the old steam generator lower assemblies.

(i) Radiation levels measured at the outside wall of the storage building are less than O. 1 mR/hr on contact.

This is less than the estimated level presented on page 9 .A.16-3 of the SGRP Report and, thus, the resulting radiation level at the site boundary (or nearest unre-stricted area) will be less than 0.0001 mR/hr, as antici-pated.

(ii) Rainwater intrusion has been attributed as the source of the water removed from the building sump. Analyses have detected no radioactive contamination in this water, and this intrusion should cease once the Unit No. 1 genera-tors are placed inside and the building may be permanently sealed.

( iii) Samples of the building EEPA filters have contained no detectable radioactive particulates; an indication that clean and stable airborne conditions exist within the building ..

Page l of 15 TABLE l PERSONNEL RADIATION EXPOSURE

SUMMARY

  • STEAM GENlmATOR REPLACEMENT ACTIVITrns SURRY POWER STATION - UNIT NO. 2 ESTIMATED ACTUAL LABOR ESTIMATED ACTUAL EXPOSURE LABOR EXPENDED
  • EXPOSURE EXPENDED I

II

~!ASE DESCRIPTION Shutdown and Preparatory Activities Removal Activities (MANHOURS) 39,021 57,422 (MANHOURS) 142,76!1 159,751 (MAN-REM) 596. 27 559.6 (MAN-REM) 344.262 602.335

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III Installation Activities 74,195 389,153 l1l18.23 748.324 IV Post Installation and 62,650 90,502 427.54 179.230 Startup Activities V Steam Generator Storage 300 3,659 35.0 5.054 Activities SUBTOTAL Additional Tasks and Unassigned Personnel 233,588


785,829 85,814 2,066.64


1,879.205 261.427

  • Categories PROJECT TOTALS 233,588 871,643 2,066.64 2,ll,0.632

Page 2 of 15 TABLE 1 PERSONNEL RADIATION EXPOSURE

SUMMARY

PHASE I-SHUTDOWN AND PREPARATORY ACTIVITIES SURRY POWER STATION - UNIT NO. 2 ESTIMATED ACTUAL LAROR ESTIMATED ACTUAL EXPOSURE TASK DESCRIPTION LABOR (MAN HOURS)

EXPENDED (MAN HOURS)

EXPOSURE (MAN-REM)

EXPENDED (MAN-REM) e,,

Erect Equipment Hatch 264 1,073 0.4 0.459 Temporary Exposure Prepare and Load Test 210 2,757 1.05 2.883 Polar Crane Open Equipment Hatch* 156 ------ 0.23 -------

De fueling and Fuel Storage 585 3,437 11. 7 22.124 Inst<1ll Reactor: Vessel Cavity Cover Installation of Jib Cranes 130 1,838 2,385 13 ,L105

1. 3 9.19
1. 972 14.822 .,

Disassemble Manipulator Crane 58 1,501 1. 7L1 2.416 Install Steam Generator 572 7,527 2.86 13.095 Transport System Removal of Biological 1,296 3,959 19.44 3.392 Shield Wall Disassemble Shroud Cooling 150 918 3.0 1.520

  • System

Page J of 15 TABLE 1 PERSONNEL RADIATION EXPOSURE

SUMMARY

PHASE I-SIIUTDOWN AND PREPARATORY ACTIVITIES SURRY POWER STATTON - UNIT NO. 2 ESTIMATED ACTUAL LABOR l~STIMATED ACTUAL EXPOSURE LABOR EXPENDED EXPOSURE EXPENDED TASK DESCRIPTION Cutting of Crane Wall at (MANHOURS) 432 (MANHOURS) 1,379 (MAN-REM) 2 .16 (MAN-REM) e

!latch Opening Installation of Temporary 50 0.05 1,.210 Ventilation System Temporary Scaffolding 7,500 14,559 75 74.363 Temporary Lighting 5,200 6,609 26.25 0.563 and Power Cleanup and Decon 9,000 17,216 135 22.601 Polar Crane Operator 1,500 1,368 4.5 2.319 Shielding 3,600 21,930 270 143.493 ll.P., Q.A. 31,286 32.4 PHASE I SUBTOTAL 39,021 142,764 596. 27

Page 4 of 15 TABLE 1 PERSONNEL RADIATION EXPOSURE

SUMMARY

  • PHASE I-SIIUTDOWN AND PREPARATORY ACTIVITIES SURRY POWER STATION - UNIT NO. 2 ESTIMATED ACTUAL LABOR ESTIMATED ACTUAL EXPOSURE LABOR EXPENDED EXPOSURE EXPENDED TASK DESCRIPTION (MANHOURS) (MANHOURS) (MAN-REM) (MAN-REM)

ADDITIONAL TASKS Installation of Service 2,491 0.670 Air System Work Platform 5,272 0.181 Modification Removal of Reactor 1,357 4.621 Coolant Pump Motors Protection of Containment 1,094 4.054 Components UNASSIGNED PERSONNEL CATEGORIES Engineering Support Not Reported 5.657 II Craft Support and 10 .000 Security Escorts II Project Supervision 17.227 and Administration II Visitors and 1.235 Inspectors

Page 5 of 15 TABLE 1 PERSONNEL RADIATION EXPOSURE

SUMMARY

PHASE I-SHUTDOWN AND PREPARATORY ACTIVITIES SURRY POWER STATION - UNIT NO. 2 ESTIMATED ACTUAL LABOR ESTIMATED ACTUAL EXPOSURE

-*

LABOR EXPENDED EXPOSURE EXPENDED TASK DESCRIPTION (MANHOURS) (MANHOURS) (MAN-REM) (MAN-REM)

SUllTOTAL (ADDITIONAL TASKS & PERSONNEL CAT.)


10,2]/, ------- !13. 6L15 PHASE I PROJECT TOTAL 39,021 152,978 596. 27 387.907

Page 6 of 15 TABLE 1 PERSONNEL RADIATION EXPOSURE

SUMMARY

PHASE II - REMOVAL ACTIVTT.rns SURRY POWER STATION - UNIT NO. 2 ESTIMATED ACTUAL LABOR ESTIMATED ACTUAL EXPOSURE LABOR EXPENDED EXPOSURE EXPENDED TASK DESCRIPTION

!{emovu L of l n s u la ti.on (MANHOURS) 720 (Mi\NHOURS) 2,026 (MAN-REM) 28.8 (MAN-REM) 13.791 e-,

(lower shell, RC Piping)

Removal of Insulation (upper shell, 864 80 12.96 1.364 mainsteam and feedwater piping)

Removal of Miscellaneous 72 5,424 1.8 59.337 Piping Set Up Steam Generator l, 152 224 28.8 0.229 Girth Cut Equipment Cut and Remove Steam 330 5,079 8.25 11.221 Generator Upper Shell Cutting of Reactor Coolant Piping Cutting of Mainsteam and 2,982 1,428 20,235 2,838 149.1 7.14 214.058 1.132

---

Feedwater Piping Disassembly of Steam 792 10,791 15. 8L1 49.021 Generator Supports Removal of Moisture 396 6,050 1.98 6. 727 Separation Equipment Refurbish Steam Generator 9,246 21,756 46.23 19.819

. Upper Shell

Page 7 of 15 TABLE 1 PERSONNEL RADIATION EXPOSURI~

SUMMARY

PHASE II - REMOVAL ACTIVITIES SURRY POWER STATION - UNIT NO. 2 ESTIMATED ACTUAL LABOR ESTIMATED ACTUAL EXPOSURE LABOR EXPENDED EXPOSURE EXPENDED TASK DESCRIPTION (MANHOURS) (MANHOURS) (MAN-REM) (MAN-REM)

Removal of Steam Generator Level 135 2,311 I~ .OS 7.671 Instruments and Blowdown Piping Removal of Steam Generator 1,575 3,859 31.5 29.875 Lower Shell Temporary Scaffolding 7,500 11,969 75.0 46.464 Temporary Lighting 5,250 6,071 26.25 5.910 and Power Cleanup and Decon 17,000 26,731 85.0 83. 718 Polar Crane Operator 1,500 1,308 4.5 1.038 H.P., Q.A. 6,480 32,999 32.4 50. 960 PHASE II SUBTOTAL 159,751 559.6 602.335 ADDITIONAf, TASKS Material Handling, Equipment 30,991 53.897 Maintenance, and Miscellaneous

  • Construction Activities

Page 8 of 15 TABLE l PERSONNEL RADIATION EXPOSURE

SUMMARY

PHASE II - REMOVAL ACTIVITIES SURRY POWER STATION - UNIT NO. 2 ESTIMATED ACTUAL LABOR ESTIMATED ACTUAL EXPOSURE LABOR EXPENDED EXPOSURE EXPENDED TASK DESCRIPTION (MANHOURS) (MANHOURS) (MAN-REM) (MAN-REM)

UNASSIGNED PERSONNEL CATEGORIES J*'.11g I n(!l! 1:1.ng Suppo1: t Not Reported Li. B58 II Cruft Support and l. 281 Security Escorts II Project Supervision 37.579 and Administration II VisJtors and 0.300 Inspectors SUBTOTAL (ADDITIONAL TASKS & PERSONNEL CAT.)

PHASE II PROJECT TOTAL 57,422 30,991 190,742 559.6 97.915 700.250

--

. *:

Page 9 of 15 TABLE l PERSONNEL RADIATION EXPOSURE

SUMMARY

PHASE III - INSTALLATION ACTIVITIES SURRY POWER STATION - UNIT NO. 2 ESTIMATED ACTUAL LABOR ESTIMATED ACTUAL EXPOSURE LAl30R EXPENDED EXPOSURE EXPENDED TASK DESCRIPTION Steam Generator Lower Shell Installation (MANIIOURS) 1,926 (MANHOURS) 12,696 (MAN-REM) 9.63 (MAN-REM) 18.300 ---

Installation of Reactor 6,768 90,695 67.68 329.181 Coolant Piping Steam Generator 5,400 41,853 27.0 17.578 Girth Weld Installation of Main 3,735 12,9116 18.68 17.299 Steam Piping Installation of Feedwa ter 2,700 7,727 13.5 3.985 Piping Installation of Blowdown and Miscellaneous Piping Install Steam Generator 1,782 2,592 21,638 14,718 17.82

12. 96 83.942 18.496
  • --

Level Instruments Installation of 11,562 11, 562** 57.81 57.810**

Insulation Temporary Scaffolding 7,500 15,282 75.0 39.298 Temporary Lighting 5,250 13 ,!1 91~ 26.25 8.795

  • and Power

Page 10 of 15 TABLE 1 PERSONNEL RADIATION EXPOSURE

SUMMARY

PHASE III - INSTALLATION ACTIVITIES SURRY POWER STATION - UNIT NO. 2 ESTIMATED ACTUAL LABOR ESTIMATED ACTUAL EXPOSURE LABOR EXPENDED EXPOSURE EXPENDED TASK DESCRIPTION (MANHOURS) (MANHOURS) (MAN-REM) (MAN-REM)

Cleanup and Decon 17,000 58,820 85.0 96. 704 Polar Crane Operator 1,500 3,205 4.5 1.252 H.P., Q.A. 6,480 32.4 5.5.684 PHASE III SUBTOTAL 74,195 389,153 448.23 748.324 ADDITIONAL TASKS Material Handling, Equipment 38,739 18.999 Maintenance, and Miscellaneous Construction Activities UNASST.CNED PERSONNEL CATEGORIES

--*

Engineering Support Not Reported 5.783 II Croft Support and 1.390 Security II Project Supervision 79.628 and Administration

PagL! I l of 15 TAIILE 1 PERSONNEL RADIATION EXPOSURE

SUMMARY

PHASE III - INSTALLATION ACTIVITIES SURRY POWlm STATTON - UNIT NO. 2 ESTIMATED ACTUAL LABOR ESTIMATED ACTUAL EXPOSURE LABOR EXPENDED EXPOSURE EXPENDED TASK DESCRIPTION Visitors and (MANHOURS)


(Mi\Nl!OURS)

Not Reported (MAN-REM)


(MAN-REM) 0.329 e--

Inspectors SUBTOTAL (ADDITIONAL TASKS & PERSONNEL CAT.)


38,739 ------- 106.129 PHASE III PROJECT TOTAL 74,195 427,892 Li48. 23 854.453

.... , ..... ' , **..*.. , ..... , .* ,., .*.,,., ,,,,,,,.,;.,, *.*. ,,,.,,.*1t***t***,,*,1 ,,,,, ...* , .* ,,,1\>' ,:-.*-.. ..;..

Page 12 of 15 TAJILI~ l PERSONNEL RAIHATION EXPOSURE

SUMMARY

PHASE IV - INSTALLATION AND STARTUP ACTIVITIES SURRY POWER STATION - UNIT NO. 2 ESTIMATED ACTUAL LABOR ESTIMATED ACTUAL EXPOSURE

LABOR EXPENDED EXPOSURE EXPENDED TASK DESCRIPTION (MANHOURS) (MANHOURS) (MAN-REM) (MAN-REM)

Install Biological 3,240 1,499 16.2 0.997 Shield Wall Repair Crane Wall 4 73 336 2.37 0 .1,00 Opening Install Steam Generator 9,000 37,251 90.0 67.739 Recirculation and Trans'fei: System Remove Reactoi: Cavity 130 289 0.65 0.351 Cover Inslnll Renctor Cavity 2'10 8/17 1. 2 0:731 Coaming Reassemble Manipulator Crane Remove Steam Generator Transport System 1,176 425 1,016 143 23.25 2.12 1.176 0 .187

  • -*

Reassemble Shroud 576 3,451 11. 52 11.520**

Cooling System Uydrostatic Tests 75 2,324 0.38 3.358 Refueling 585 585** 11. 7 11.700**

Page 13 of 15 TABLE 1 PERSONNEL RADIATION EXPOSURE

SUMMARY

PIIASE IV - INSTALLATION AND STARTUP ACTIVITIES SURRY POWER STATION - UNIT NO. 2 ESTIMATED ACTUAL LABOR . ESTIMATED ACTUAL EXPOSURE LABOR EXPENDED EXPOSURE EXPENDED TASK DE SCRIPT [ON Temporary Scaffolding (MANHOURS) 7,500 (MANIIOURS) 2,726 (MAN-REM) 75.0 (MAN-REM) 7 .136 e

Temporary Lighting 5,250 2,269 26.25 1.019 and Power Cleanup and !)econ 17,000 10,711 85.0 20.928 Polar Crane Operator 1,500 1,009 4.5 0.367 Painting 9,000 9,000** 45.0 45.000**

II. p. ' Q.A.

PHASE IV SUBTOTAL 6,L180 62,650 17,046 90,502 32 .L1 427.54 6.621 179.230

--

ADDITIONAL TASKS Material Handling, Equipment ------ 5,870 ------- 2.305 Maintenance, and Miscellaneous Construction Activities

TABLE l PERSONNEL RADIATION EXPOSURE

SUMMARY

PHASE IV - INSTALLATION AND STARTUP ACTIVITIES SURRY POWER STATION - UNIT NO. 2 ESTIMATED ACTUAL LABOR ESTIMATED ACTUAL l~Xl'OSUIU:

LAnOR EXl'ENIJED EXPOSURE EXPENDED TASK DESCRIPTION UNASSIGNED PERSONNEL CATEGORIES (MANl!OURS) (MANl!OURS) (MAN-REM) (MAN-REM) e--.

Engineering Support Not Reported 0.805 II Craft Support and 0.794 Security II P~oject Supervision 9.812 and Administration II Visitors and 0.022 Inspectors SUBTOTAL (ADDITIONAL TASKS & PERSONNEL CAT.) 5,870 13.738 e-PHASE IV PROJECT TOTAL 62,650 9~,372 427.54 192. 968

. *::.:::*:*  :::*::::::::::::**: ~-

. : .: : : : ; '.

Page 15 of 15 TABLE 1 PERSONNEL RADIATION EXPOSURE

SUMMARY

PHASE V - STEAM GENERATOR STORAGE ACTIVITIL~S SURRY POWER STATION - UNIT NO. 2 ESTIMATED ACTUAL LABOR ESTIMATED ACTUAL EXPOSURE Steam TASK DESCRIPTION Gene nrtor Act.Lv 1.t.lei; Storage LABOR (MANHOURS) 300 EXPENDED (MANHOURS) 3,659 EXPOSURE (MAN-REM) 35.0 EXPENDED (MAN-REM) 5.054 --

TABLE NOTATION

  • Labor and Exposure expenditures for this task were included in other task totals. (Primarily "Defueling and Fuel Storage"). Labor and Exposure estimates are included in the Subtotal Values.
    • These expenditures were estimated since the tasks involved were not yet completed as of the project end date of December 31, 1979.

1:~1_1_1." .1:. PAGE 1 OF 4 Sllllll\' l'O\Jlrn S'l'i\TJOII sn;/111 c:1ctrn1tA'lllll IU-:l'J.AC.:EIIEll't' f'll0.IEC1' llEPOllT OF JlADJOi\C'fl VE EFFLUENTS YEAR: _ _....;l'-'9c...:7....:c9_ _

Not ll!!tl!t:tcd Includes nidloactivc liquid uuste generated during Unit No. l outngl!.

TABI.E 2 PAGE 2 OF 4 Sl!RHY POI/EH STATIOH S'l'EAII (:r-:m:UArnn IIEl'I.AC:EllEtlT PRO.IRCT REl'OllT 01' nAlllOACTI V~- lffFLIIEllTS YEAR: _ _ _1_9_7-'-9_ _

--

~I

______ (h) __Ila logl.~11!.1 * *------ * **---------

1-1 "If

______ , -1:12 __ --- * --

I< A A ---r A

.,.--- __

  • ___ -** --- -
  • _____ .l::.1-1)________ .. ----.* - - : - - - - - - : - - - - - - - : - - - ~ -  :-:=----_-_-__

_____1 = . u 1 1 _ ------*u----

  • _ _ _ _ ---~---* .-,.-----

____ J..=J..1'.l _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - , 1 - - - - - - * - - - - , - - - - * - - - - - - - - - - ~ -_ _ _ _

  • ---rcn.a,'"" -

~-------~~=--11-J~----------------- - - - -  :* --:---- -  :  : -_-_-_ :~~:::::~::_-_-_,------

, _ _ _ _ ,,_!!_::.*. ../.!U----------------H----fi------ 1---,1<~--- 1

  • *- i, ----- ** ~ - - - - - ! - - - - -

______ )(c,-] l'> * - - - - - - - - - - - - - - - - - - - - -*-- ---"----!1---,------1----- * -,.,----- -.--*---

,---~t;!:::.!!_~1_11__________________ - - - - --**___ --~---* L L ** --:.--*-*!------

K1*-ll5

____ Kr::!} --- - ,.---*

ff

.--- --.----1---,.-----,1~

w "

--1-------1

_____ Kr..::!!0,_____________________ ,__::::=_- ___* ___ =._-=._-_-*=:_-_-_-_. _ "'  ;, -- -1,------ u------i Ar-t, I * * * '~ - 1-----*


A--------------------- - - - - - ------

l.ll.~'i!ll.llLRAUlOA<:1'.L\llt.H/iSU:.JllSl~lSAL~---11-----<-------*------

(a) Totnl Am,111nt Sol I.,! IJa,ac rncka1;cd l*i' 3 0.701,t-J J..66E+) 2.8)Ji+) 1,251:+J 0

_ 1J.i(c) 1'::;1.l11r1L;,,( Tol11l t\ct1vlty Date of 5hlp111e111. nnd Curleu

  • "-T,~1-:-1U-llnrmrnlI, 1.u,1,:10
  • ll11rnwel.l, _ llarnwell, l * .IOKIO _ J-:71l1*:=-2 llnr:1111<,l _____

I, 1r*.~----~-~-~--:=----~-! -A-.¥----=-----.-~-=---~-=-=~.I 11------ll_l_SE!!_~tlon S.C, S.C, S. C, S. C.

  • ,-***="***==-*-*-*-~*"=--**==*,~~-,=*~-*--***-*-=* --~-' rr.::2::a1iJ'~~--~ **,r~r1.:,Ir=*--*-~~1t:w::1!r=-A~1y:1:::.7i)-~ 0
  • -~-~,u*a~a. 4 O-l0-79 9-25-79 10-9-79 8-17-79 10-10-79 8-'21-79 ())

8-211- 79 (!,)

TA!ll.E 2 P/IGg _3_ Of t,

  • SIJHJlY rmmn ST/ITCOII STEAII (:1m1m/lTO!l lll\l'I./ICEli1rnr l'llO.rnCT llEl'OllT OF ll/l!JlO/ICTlVI! EFF1,1mrn-s YEAR :. _ _---'l9'-'7...a9_ _
  • ----""~"" ....... --- .,_...,..._,,_________ .

*-* .* n~1rnul.\u:L~- _.*u~ur.1t._ .... __ /\PHU, .. ,__

._._

.MJV\Y ~ ...***--*

~

--~.1:!'!.1~.v~*- _ Jm.v **- ~.

1.. 1.rq111u llEI.E/1:.ES UIHTS

--.r

-,.-------*

--,,- ..** **-,;:

.

--

-...---

"

__ Vo.lure of Llquid to lliochai:ge Canal Ll.ters -S:-971~rr-- -r.-,ml~ ~:-6lmrs-- 1.IIE*lli l~llb 9.9JE+5

- - - - - - - - - - - - * - ------11-------1--':..:..:~c:......::_ - - - -

    • Air Id,.
  • Not Octcctcil
  • -* l11cludcs rndloactlvc ll<Juld uasll!

generated <luring Unit Ho. l outage.

PAGE ...!!._ OF 1*

TABLE 2 Slll\HY l'Otmn STATION

TEAii c
1rn1rnATOI\ lllil'l,ACl:tll:trr PHO.IECT ltEL'OllT OF llAl!lOAGTI VE EFl'l,lJEIITS . YEAR '---'-I9'-7'-C9'----

l l. AIRUORNE REI.EASES

___ -(l0llnlt1t,en,1_

______1-111 ______________________ ~

l.-1]2

-

-"T.o,rn-6--


*------

  • --- --.----

"

-.-

-.-----* - . - - - - - ._*____ --~-----

  • "

--

______ l::J.JJ, _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ----H---*----1 * * -.--- I< ...,.---

. ____..J..::l)/1 ___________________ , ___ ,. _ _*____ , ___ .___ * *

"

_ _ ---1.=J_J'.j __________________ ----*---*--- ---*--- **-*:~_-_-_-_-_-_-,;_*--*---=--=--=--=-*:.-::.=*======= "

---(c) Ga,ic,i

  • ------------------------

____ Xc-l)J ----* -~p;~. J.001110 . *

--r---- -.~----*-~----*-~--- - *

,1

--- * - -------11-----

_____X!,.:: l.J),n _______________ l----11-~~~,,.--

I ,c 1. 91,E+O * *

" *

  • - -

X

,,_ -~ c>_- - - - - - * - - - - - - - - -

- - - - - K r-ll51.11.. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

- -


1---~---1--~----ll--,,-------l--,~---*J---.---- *

  • * *

- - ; , ; ; - - - ----,,.--- --~.----!*-,.----- ---,.---

.* "

.______ K,*-ll5 - - - - - - * - - - - - - - - - - - - , - - - - - ~ - - - - - - , . - - - - - . - - - - - * - , ~ - - - *

  • ---- Kr-ll7_ -*- - - - * - - -- - - - ---;,;;--- * * . ..---- "*

"


~~J,ly------*--------------- ---- ---;,--*---.,.--- --.---- " "

  • ---------*--------------------- * - - - - - - - - ------- *------ * - - - - - ------ -------1 lU._SCll,lll IVI.IIUlAC:Il'llUlll!iTILlll!il'.llSAI. ____ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - * - - - - -

--

(11) Tolnl Amount Solid \.lnste l'ach:q:i:,I n-' J.6'.iEI*] l.lJl\1./o 6.921::IJ Ci.GOm*J 'l.)01113 7. 711EI*)

  • (1,J 1,,;L1111n1i,(J TotalActlvlty .. - - Curlen -9.97.E-l-- ).T6K10-- -Z.7GEl,r-- --.,,:*~Jf*JIO- LOJE+J 6,90E-IO--

---(c)--O,;l;;-nr si,Lpment 1111<1 11;;:;;-;;;;ll, llarnwcll, narnel'l.ll, llarnwoll, lla~wcd_l_,_ -namwerr:-

. ______ Dl!jr!>Hltlnn _ _ _ _S,C _!i ... C.___ _1;.c.___ S.C. _ _ _ . _ ; ~ - -~.:.~---

- ...... -....... ,. ...... --. ~ .. ~ ~ - r o , , * - . --~---~ - - - ... ---'"*2 19-.~-J-6~ 79~--J-1 /-7!1= 4-C,- 79 i4 l *=5--5--71.,"' , ~--r.- )':79"-* -~7:.. Fn"~~*-*

2-22-79 J-7-79 J-19-79 4-')-7') 5-ll-7'J ,,-7-79(3) 7-10-79

'Nol I,:, l e<<:l:ed 2-27-7'1 J-U-7'1 J-211-7') ,]-12-79 (2) 5-lfr-79 6-11*-"/9 7-l)-79 (t*) .June date of ahlpmt!Uln continued 2-20-79 J-Ll-79 )-28-19 4-14-79 5-19-79 Ci-lJ-79 7-16-79 6-25-79,6-26-79,6-27-19 )-1)-79 )-29-79 4-1:/-79 5,;2.1-79(2) 6-llo-79 7-10-79(2)

J-15-79 J-2'J-7'.l '1-22-7'1 5-25-7'.l (2) 6-15-79()) 7-20-79 5-29-7') 6-22-79 7-2]-79 5--J0-79 (2) (,- 7 l,-1'1 7-211-79

(+)

      • .,

--***

....

TABLE 2A EFFLUENT RELEASE AND SOLID WASTE COMPARISON

SUMMARY

STEAM GENERATOR REPLACEMENT PROJECT SURRY POWER STATION - UNIT NO. 2 LIQUID EFFLUENTS Total Estimated Total Actual Total 1977 Releases Releases Liquid Releases Volume (gal.) 2.3 X 106 3.0 X 106 1.4 X 108 Activity (Ci) 0.344 0.519 67.67 GASEOUS EFFLUENTS Estimated Release/Unit Actual Release During Average Six ~1onth During SGRP Unit No. 2 SGRP 1977 Release/Unit Isotope (Ci) (Ci) (Ci)

Noble Gases Negligible 101.3 7400 Iodines 4.53 x 10-3 6.88 X 10-6 0.24 Particulates 3.12 x 10-3 1. 32 X 10-3 1.4 X 10-4 SOLID WASTE Estimated Actual Quantities Quantities Volume (ft3) 26,236 57,790 Activity (Ci) 18.9 63.6

  • TABLE 2B EFFLUENT RELEASE ISOTOPIC DISTRIBUTIONS STEAM GENERATOR REPLACEMENT PROJECT SURRY POWER STATION - UNIT NO. 2 LIQUID EFFLUENTS Total Activity Percent Released of Total Isotope (Ci) Activity Fe-55 1.41 X 10-l 27 Co-60 1.04 X 10-1 20 Co-58 1.01 X 10-l 19 Ni-63 6.79 X 10-2 13 Cs-137 4.93 X 10-2 10

-i Cr-51 2.46 X 10-2 5 I

~ I Cs-134 2.24 X 10-2 4 Mn-54 5.08 X 10-3 1 All Others 3.26 X 10-3 1 Total 5.19 X 10-l 100

, ..

TABLE 2C EFFLUENT RELEASE ISOTOPIC DISTRIBUTIONS STEAM GENERATOR REPLACEMENT PROJECT SURRY POWER STATION - UNIT NO. 2 GASEOUS EFFLUENTS Total Activity Percent Released of Total Isotope (Ci) Activity

  • Noble Gases

Xe-133 99.4 98 Xe-135 1.9 2 Total 101. 3 100 Iodines I-131 6.88 X 10-6 100 Total 6.88 X 10-6 100 Particulates


Co-60 7.00 X 10-4 53 Co-58 3.01 X 10-4 23 Cs-137 2.19 X 10-4 16 Cs-134 4.94 X 10-5 4 Cr-51 4.51 X 10-5 3 Mn-54 8,37 X 10-6 1 Total 1.32 X 10-3 100