ML20206T705

Rev 18 to Surveillance Procedure 6.3.4.1, Core Spray Test Mode Surveillance Operation

ML20206T705
Person / Time
Site:	Cooper
Issue date:	01/30/1986
From:	Brungardt R, Larry Jones NEBRASKA PUBLIC POWER DISTRICT
To:
Shared Package
ML20206T643	List: ML20206T638 ML20206T655 ML20206T679 ML20206T705 ML20206T726 ML20206T748 ML20206T776 ML20206T792 ML20206T817 ML20206T843 ML20206T847 ML20206T875 ML20206T899 ML20206T913 ML20206T921 ML20206T931 ML20206T937 ML20206T949 ML20206T966 ML20206T981 ML20206T986 ML20206U003
References
6.3.4.1, TAC-54682, NUDOCS 8607080210
Download: ML20206T705 (11)

Text

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f dSURVEILLANCE FROCEDURE 6.3.4.1 CS TEST MODE SURVEILLANCE OPERATION

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1. PURPOSE A. To provide detailed instructions for station personnel to assess the operational readiness of the core spray (CS) pumps.

II. DISCUSSION A. The CS pumps operability, flow rate, pressure, and vibration amplitude are verified during this test by using the CS system test flow path.

Pump suction is from the torus, through the CS pump, through the flow test line, and back into the torus. If during this test, either low reactor water level (-145.5") or high drywell pressure (+2 psig) occurs, which are the system initiation signals, the CS system test valve CS-M0-26 will close. When this Surveillance Procedure is run for only the monthly pump operability or to prove operability when another safety system is declared inoperative, Data Sheets for Pump A and Pump B, Pages 2 and 3, need not be completed.

III. REFERENCE MATERIAL j A. USAR.

1. Volume II,Section VI. Subsection 4.3.

2. Volume II,Section VI, Subsection 5.2.4.

3. Volume III,Section VII Subsection 4.3.4.

B. Flow Diagrams.

1. B & R Drawing 2045; CS and SLC System.

= -

C. Vendor Manuals.

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1. G.E. Operations and Maintenance Instruction Volume V; CS System.

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2. G.E. Operations and Maintenance Instruction Volume IX, Part I, CS System.

3. CS Pump Instruction Manual E-66-31-33, Byron Jackson Pump Company.

D. Electrical Diagrams.

1. G.E. Drawing 791E265; Elementary Diagram.

2. G.E. Drawing 729E402; Functional Control Diagram.

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R: vised By/Date Reviewed By/Date prov d By/Date Rev Procedure Page 1 Of L. Jones 12/24/85 R. Brungardt 1/24/86 ,

• - AS-n 18 6.3.4.1 6 Pageu

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Ah 3. B & R Drawing 3059; DC Panel Schedules.

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4. B & R Drawing 3002; Auxiliary One Line Diagram.

5. B & R Drawing 3007; Auxiliary One Line Diagram.

6. B & R Drawing 3010; Vital One Line Diagram. ,

7. B & R Drawing 3139; Reactor Bizilding Lighting Panel Schedule.

8. B & R Drawing 3024; 4160 V Switchgear Elementary Diagram.

E. Maintenance Procedures.

1. Maintenance Procedure 7.2.36.

F. Miscellaneous.

1. Inservice Testing Program.

G. CIS Engineering Procedures.

1. QIS Engineering Procedure 3.9.

IV. PREREOUISITES L.'- Q A. Support Systems.

9 1.

The condensate storage and transfer system available for keeping the CS system piping full of water.

2. The REC system available for area coolers.

3. The area FCUs available for service.

B. Power Supplies Energized.

Note: Read Precautions before energizing equipment.

1. 4160 V Critical Bus IF'for:

a. CS Pump 1A, Breaker CSP 1A. .

2. 4160 V Critical Bus 1G for:

-a. CS Pump 1B, Breaker CSPIB.

3. 460 V Critical MCC-Q for:

a. CS-MO-7A, Breaker SC.

b. CS-MO-11A, Breaker SD.

-I Percedure Number 6.3.4.1 Date / dd.8Io Revision 18 Page 2 Of 6 Page.

c. CS-MO-12A, Breaker 6A.

. i.3/ d. CS-MO-26A, Breaker 10B.

e. CS-MO-5A, Breaker 6D.

f. CS-MO-15A, Breaker 3A.

1 4. 460 V Critical MCC-Y for:

a. CS-MO-7B, Breaker SA. *

b. CS-MO-11B, Breaker SB. '

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c. CS-MO-12B. Breaker'5C. I

d. CS-MO-26B,. Breaker 10C.

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e. CS-MO-5B, Breaker SD.

f. CS410-15B, Breaker ID.

5. 125 V DC Panel AA2, Breaker 6; Feed to Panel 9-32 for Logic Bus A.

6. 125 V DC Panel BB2, Breaker 8; Feed to Panel 9-33 for Logic Bus B.

! 7. 125 V DC Panel AA3, Breaker 6; 4160 V Critical Bus IF Control 1 A** Power * -

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8. 125 V DC Panel BB3, Breaker 6; 4160 V Critical Bus 1G Control Power.

l 9. 120 V AC Panel SPR-1, Breaker 7; CS Pump 1A Motor Space Heater.

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10. 120 V AC Panel SPR-1, Breaker 7; CS Pump 1B Motor Space Heater, s

3 11. 120/240 V AC Panel CCPIB, Breaker 1; Feed to Board 9-3.

2

12. 120/240 V AC Panel CCP1A, Breaker 3; Feed to Board 9-19.

r V.' LIMITATIONS i

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A. Surveillance' Requirements - Technical Specification Sections 4.5.a.1.b.,

4.5.a.1.d., 4.5.H., 4.5.G.1., and 4.6.G (IST).

1. Once per month check the pump operability.

2. Once per 3 months check the pump flow rate, pressure, and vibration. ,

Each pump shall deliver 4720 gym against system head corresponding '

to a differential pressure > 113 psi between the reactor vessel and the primary containment. ,

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i Prec dure Number 6.3.4.1 Date /-M ~ 2 0$ Revision 18 P, age _ 3 Of 6 Pages <

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3._ The unit coolers for the CS pumps will be checked for operability

during surveillance testing of the associated pump.

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4. The pump discharge line high points shall~be vented monthly and j - water flow observed.

j .B. Administrative Limits.

1. All discrepancies shall be recorded in the Shif t Supervisor's log. .

I s 2. Attachment "B" shall be used to record the test and filed as part

- of the station records.

3. All testing shall be coordinated with the Control Room Operator.-

• s VI. PRECAUTIONS

A. There are no interlocks between a closed pump suction valve and ' the pumps, ensure suction path for the~ pump.

1 2

B. Avoid pump runout. The rated CS pump motor current is'157 amps. Total-discharge pressure should not be < 240 psi.

VII. TEST EOUIPMENT j

j A. Model 306 or 308 hand-held IRD vibration meter.

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h. Model 816, data collector and Model 820 vibration analyzer (Engineering

,, Analysis).

J j VII

I. PROCEDURE

J 4 Caution: If the restricting orifice (RO-29A and R0-29B) is not installed

in the test line, pump runout and resultant damage may occur if 1

test valve CS-MO-26A (CS-MO-26B) is opened' too far. Refer to j Precautions (Section VI.) of this procedure.

Note: For inservice testing, the following check valves shall have been 4 exercised upon a successful surveillance tast. A successful test is l

one which has no discrepancies; _CS-CV-10, CS-CV-11 CS-CV-12, CS-CV-13, CS-CV-14, and CS-CV-15.

! Note: Recording of the exercised check valves (IST Review) shall be recorded at least once every 3 months (Engineer).

i A. CS Test Mode Surveillance Operation.

1. Obtain permission and signature from the Shif t Supervisor before

, starting the test.

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{ 2. Assure the proper indication for the test condition is displayed on i the safety system status panel. ,

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Prec: dure Number 6.3.4.1 Date / -? q .2 (c Revision- 18 Page 4 Of 6 l' ages

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3. Open vent valve CS-136 (high point vent) .

4. Observe that water flows freely.

5. Close vent valve CS-136.

. 6. Open vent valve CS-138 (high point vent).

7. Observe that water flows free,1y.

8. Close vent valve CS-138.

. 9. Check valve CS-MO-7A (CS-MO-7B) open.

10. Check valve CS-MO-5A (CS-MO-5B) open.

11. Close valve CS-MO-llA (CS-MO-11B) (CS system injection) .

Note: Valve CS-MO-llA (CS-MO-ilB) (CS spray injection) will reopen if an auto initiation occurs.

12. Record Pump A (Pump B) inlet pressure.

13. Position CS Pump A (Pump B) control switch on panci 9-3 to start.

14. CS Room FCU HFC-R-lF (HFC-R-lE).

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a. Verify locally that FCU HFC-R-lF (HFC-R-lE) for CS Room A (CS Room B). starts.

b. Observe REC-TCV-864 (REC-TCV-861) cpens to control temperature.

15. Open test valve CS-M0-26A (CS-MO-26B) until a system flow approxi-i mately equal to the reference value (> 4720 gpa for monthly pump l operability) is reached as indicated on FI-14-50A (FI-14-50B) on panel 9-3, verify that CS-MO-5A (CS-MO-)B) is closed, and hold for 5 minutes.

4 f Note: It is not necessary to hold for 5 minutes if the test is run for monthly pump operability or to prove operability because (

another safety system is inoperable.

16. Record the required data on Attachment "B" for Pump A (Pump B).

Note: Pump A and Pump B data sheets need to be completed for only the quarterly flow test.

17. Close test valve CS-MC-26A (CS-MO-26B).  ;

18. Verify that CS-MO-5A (CS-MO-5B) opens.

19. Position CS Pump A (Pump B) control switch on panel 9-3 to stop.

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Prrc dare Number 6.3.4.1 Date / -3/) 8 la Revision 18- Page 5 Of 6 Pages

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20. Open valve CS-MO-11A (CS-MO-11B) (CS system injection) .

21. Ensure the CS system is ready for standby operation as per System Operating Procedure 2.2.9,Section VII.B.

22. Restore the safety system status panel to normal.

23. Notify the Shift Supervisor that the test is complete.

II. ATTACHMENTS

• A. Not Applicable.

l B. CS Test Mode Surveillance Operation Data Sheets.

j C. Vibration Data Point Drawing For Pumps A And B.

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6.3.4.1 CS TEST MODE SI'RVEILLANCE OPERATION CHMEKT "B" SURVEILLANCE PROCEDURE FUNCTIONAL TEST JSSYSTEMj j 'j B . .e A w

. s PROCEDURE XXX XXX ..

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2.

Obtained permission to startAssured proper indication for test condition isXXX_

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on safety system status panel. - - --

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XXX .

3. Opened CS-136.

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4. Observed water flows freely.

XXX

5. Closed CS-136. - - _XXX 6 .. Opened CS-138.

7. Observed water flows freely. - - -

-- XXX i hW

8. Closed CS-138. - _

9 Checked CS-MO-7A (CS-MO-7B) open. -- _

10.

Checked CS-MO-5A (CS-MO-5B) open. Closed CS-MO-11A (CS-MO-11B) . - __

11. _

12. Recorded Pump A (Pump B) inlet pressure. -

_XX X XXX_

13.

Positioned CS Pump A (Pump B) control switch to start. -

XXX_

14. CS Room FCU HFC-R-lF (HFC-R-1E). - _XXX Verified FCU HFC-R-1F starts.

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a. -- XXX Verified FCU HFC-R-1E starts. XXX

b. Observed REC-TCV-864 opens. - XXX XXX Observed REC-TCV-861 opens. ~ -

,]XXX XXX XXX_

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15. Opened CS-MO-26A (CS-MO-26B) until a system~XXX ,

flowappro XXX XXX_

for monthly pump operability) is reached for Pump -

s.{g/ A (Pump B) , verified CS-MO-5A (CS-MO-5B) is closed, ~

and held for 5 minutes for quarterly flow test. --

16. Recorded required data. ~ -

17. Closed CS-MO-26A (CS-MO-26B).

18. Verified CS-MO-5A (CS-MO-5B) opens. -

19.

Positioned CS Pump A (Pump B) control switch to stop. -

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20. Opened CS-MO-11A (CS-MO-11B) . Ensured CS system is [ready for sta 21.

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22. Reptored safety system status panel to normal. i

23. Notified Shif t Supervisor test is complate.  !

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INITIALS _

WATER FLOW TECH. SPEC. LIMIT OBSERVED FROM Discharge Piping At High Point Valve CS-136 xu_xxxxxXXXXXXXXX And Water Flow Observed a Valve CS-138 xxxxxxxx.tttttttd INITIALS __

TECH. SPEC. LIMIT

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FAN COOLING UNIT Unit Coolet; Checked For.

Operates Normally_

HFC-R-1E Operability a 1 Operates Normally 3 I HFC-R-1F l I

> (~%71 l .Page. .t Of _ - 4 _Pages 6.3.4.1 Date /.20'R Ir _ Revision 1 2racedure Number

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• n 4-m Note: This Data Sheet need not be completed when procedure is being performe:1 for monthly pump operability or to N P' s

• prove operability when another safety system is declared inoperable. {

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REFERENCE ACCEPTABLE REQUIRED m PARAMETERS ACTUAL VALUES RANCE ALERT RANCE ACTION RANGE INITIALS $ c

.o Pump Inlet Pressure O &

$ (Before Start) Pib 6.5 psig None Required None Required None Required E [

4 10 < Pi < 13 psig $ -

i Pump Inlet Pressure 10" lig Vac < Pi 20" ilg vac < Pi < Pi < 20" Hg Vac E (After Start) Pia 4.4 psig < 10 psig 10" lig Vac Pi > 13 psig r D Pump Discharge Pressure

% Pd 315 psig None Required None Required None Required 3

h Pump Flow Rate Q* 4720 gpm See Note 1 See Note.1 Q < 4720 gpm j Pump Vibration Amplitude .

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Velocity In/Sec** (Pt 1) V C .314 In/See .314 < V < .628 V > .628 c Pump Vibration Amplitude p j* Velocity In/Sec** (Pt 2) V < .314 In/Sec .314 < V < .628 V > .628 n

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f Pump Differential 281 < AP < 290 AP < 281 psig  ;

g Pressure AP 312 290 < P < 318 318 < AP < 321 AP > 321 psig m C

g Amps < 120 $ ['

Amps 143 XXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXX Amps > 157 :c g

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• Technical' Specifications .> 4720 gpm against a~ reactor vessel and primary containment AP > 113 psi. E

io m 5 ** Maintenance Procedure 7.2.36 outlines the procedure to be used for taking vibration readings. Attachment "C" shows where to take these readings.

" . O Note _1: The Reference Value for flow, Q, must Le duplicated to provide a method to analyze the other parameters. o O m C

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This Data Sheet need not be completed when procedure is being performed for monthly pump operability or to C

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Note:

prove operability when ano*her safety system is declared inoperable.

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) O REQUIRED m REFERENCE ACCEPTABLE l ALF"T RANGE ACTION RANGE INITIALS $  !

f y PARAMETERS ACTUAL VALUES RANGE O  !

Pump Inlet Pressure P

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(Hefore Start) Pib 6.1 psig None Required None Required 10 < pi < 13 psig None Required {

en 3 u Pi < 20" lig vac l, 10" lig Vac < Pi 20" lig Vac < Pi <

} Pump Inlet Pressure 10" lig Vac Pi > 13 psig l 3.5 psig < 10 psig J (After Start) Pia .

7 Pump Discharge Pressure None Required None Required

.G Lo Pd 320 psig None Required ,

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i 4750 gpm See Note 1 See Note 1 Q < 4720 gpm F l Pump Flow Rate Q* "

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Q Pump Vibration Amplitude

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l Velocity In/Sec** (Pt 1) V < .314 In/Sec .314 < V < .628 V > .628

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+ Pump Vibration Amplitude V > .628 n i Velocity In/Sec** (Pt 2) V < .314 In/Sec .314 < V < .628

• f 283 < AP < 293 AP < 283 psig l

;i Pumn-Differenttal AP > 324 psig M

Pressure AP 315 293 < AP < 321 321 < AP {.324 '

},. E Amps < 120 $

( @ 142 XXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXX Amps > 157 :c .

Amps 8

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• Technical

• Specifications > 4720 gpm against a reactor vessel and primary containment AP > 113 psi. g

, , . s Attachment "C" shows

.U **llaintenance Procedure 7.2.36 outlines the procedure to be used for taking vibration readings. F G

.pp%y" where to take these readings.

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• se o l$ Note 1: The Reference Value for flow, Q, must be duplicated to provide a method to analyze the other parameters,  ?

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. 'ATTACEMENT "B" SURVEILLANCE PROCEDURE 6.3.4.1 CS TEST MODE SURVEII. LANCE OPERATION

.Q h.-> FUNCTIONAL TEST Discrepancies:

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Operator /

Data Shift Supervisor / '

Permission To Start Date Shift Supervisor / Test Complete And Reviewed Date Shift Supervisor \

/ NCR' Written If Required Date Work Item (s) Initiated If Required Rsviewed By /

b Date IST Review / Analysis Of Test Data Comparing To Date Allowable Ranges 4

IST Review / Summary Of Corrective Actions If Date Required IST Review / Subsequent ST And Confirmation Of Date Operational Adequacy

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Proccdure Number 6.3.4.1 Date / . J0 2 /a Revision IR Page 4 Of a Pages , _

. _ - _ - _ _ _ _ ,I ATTAC10tE'dT "C" SUR','EILLid!CE PROCEDURE I 6. 3 . !+ .1 CS TEST MODE SURVEILLA?'CE OPERATION ._

C PIDf?S 1A AND 1B

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- Point 1 Vertical -

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_ / Vibration Data p 1nt z g

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I Discharge -* _

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Vibration Data Point

• All Points Shown Rotated 180* From-Actual s; -

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