ML20206T949

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Rev 15 to Surveillance Procedure 6.3.18.3, Svc Water Surveillance Operation
ML20206T949
Person / Time
Site: Cooper Entergy icon.png
Issue date: 03/06/1986
From: Brungardt R, Hilgenkamp J
NEBRASKA PUBLIC POWER DISTRICT
To:
Shared Package
ML20206T643 List:
References
6.3.18.3, TAC-54682, NUDOCS 8607080267
Download: ML20206T949 (14)
v • d • e


Text

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t.uu t a.as

6. u u a. a.as as o a ss a ava, vat.ausaavsta a usn w assa SUR'!EILLANCE PROCEDURE 6.3.10.3 SERVICE WATER SURVEILLANCE OPERATION 4

I.

PURPOSE A.

To provide a detailed instruction for station personnel to check each service water pump's flow rate and total head and determine the opera-tional readiness of the pumps.

II.

DISCUSSION A.

During normal system operation three service water pumps are operating to supply the required system flow and pressure.

The service water system will normally supply cooling water to the REC heat exchanger, TEC heat exchangers, service water booster pump wear rings, service water strainers backflush system, suction to the screen wash pumps, and sparger pumps. Under various conditions the service' water system may also supply cooling water to the emergency diesel generators, Control Room AC unit, RHR service water booster pumps, core for flooding, service water and circulating water pumps glands, condenser bypass valves for sparging, Control Building FCU, Diesel Generator Rooms H &

V, and Intake Structure Pump Room H & V.

B.

This procedure describes the method for measuring service water pump flow, calculating the total developed head for comparison with the certified pump performance curve, vibration, amps, and bus F/G voltage.

C.

Pump flow will be measured using the service water inlet flow indicator, located in the Control Building basement, to the REC heat exchanger in the loop which is to be tested.

D.

This test shall be run quarterly and all data recorded Surveillance Procedure 6.3.18.1, Service Water Pump Operability Test, will be performed monthly or when other safety related equipment is declared inoperable, which requires service water pump operability demonstration.

Surveillance Procedure 6.3.18.1 does not need to be performed when this-procedure is performed within the schedule time span of Surveillance Procedure 6.3.18.1.

III. REFERENCE MATERIAL A.

USAR.

1.

Volume IV,Section X, Subsection 8.1.

B.

Flow Diagrams.

1.

B & R Drawing 2006; Circulating, Screen Wash, And Service. Water Systems, Sheets 1 and 3.

ok0500029s B60630 PDR A

Rcvised By/Date Reviewed By/Date pro ed By/Date Rev Procedure Page 1 Of I. Hilgenkamp 2/7/86 R. Brungardt 3/6/86 g%

fr.,

15 6.3.18.3 5

Pages

4 2.

B & R Drawing 2036; Reactor Building Service Water System.

3.

B & R Drawing 2077; Diesel Generator Building Service Water, Starting Air, Fuel Oil, Sump System, And Roof Drains.

4 C.

Vendor Manuals.

1.

Byron Jackson, 68-46-1; Service Water Pump, 2.

General Electric, 68-46-2; Service Water Pump Motor.

3.

B & R System Description, M-7; Service Water System.

D.

Electrical Diagrams.

1.

B & R Drawing 3002; Auxiliary One Line Diagram.

2.

B & R Drawing 3004; Auxiliary One Line Diagram. '

3.

B & R Drawing 3006; Auxiliary One Line Diagram.

~

~

4.

B & R Drawing 3007; Auxiliary One Line Diagram.

~

5.

B & R Drawing 3020; 4160 V Switchgear Elementary Diagram.

6.

B & R Drawing 3026; 4160 V Switchgear Elementary Diagram.

7.

B & R Drawing 3027; 480 V Switchgear Elementary Diagram.

8.

B & R Drawing 3040; Control Elementary Diagram.

9.

B & R Drawing 3045; Control Elementary Diagram.

10.

B & R Drawing 3168; Intake Structure Lighting Plan.

E.

Maintenance Procedure.

1.

Maintenance Procedure 7.2.36.

1 F.

Miscellaneous.

1.

In-Service Testing Program.

IV.

PREREQUISITES A.

Service water system in operation as per System Operating Procedure 2.2.71.

B.

Communications established between the Control Room, REC heat exchanger area, Control Building basement, and Service Water Pump Room in the Intake Structure.

1 Procedure Number 6.3.18.3 Date

. P_4 -26 Revision 15 Page 2

of 5

Pages i

~

C.

Backflush FI-385A and FI-385B sensing lines per Instrument And Control Procedure 7.5.5.10.

V.

LIMITATIONS A.

Surveillance Requirements - Technical Specification Sections 4.12.C.P1.c.

and 4.6.G. (IST).

1.

Pump Discharge Head Test is once per 3 months.

B.

Administrative Limits.

1.

All discrepancies shall be recorded in the Shift Supervisor's log.

2.

Attachment "B" shall be used to record the test and filed as part of the station records.

3.

All testing shall be coordinated with the Control Room Opera. tor.

VI.

PRECAUTIONS

~

A.

Ensure that the test procedure does not result in less than adequate cooling for the REC system.

B.

Filtered vator must be supplied to the pump bearings before starting the pumps.

C.

Avoid pump runout. Rated full load motor current is 40.8 amps.

D.

Do not allow system pressure to decrease to 15 psig or service water to the TE" heat exchanger will isolate.

VII. TEST EQUIPMENT A.

None.

VII

I. PROCEDURE

Note: Due to the frequency that these pumps receive preventative mainte-nance reference values will change frequently. To preclude numerous revisions to this procedure, the procedure will be routed to the System Engineer prior to performing the test and reference values will be added and acceptance ranges for pump discharge head will be evaluated and inserted..The Engineer will also review past data to determine whether to adjust pump lift prior to running the test to assure-it will be in the acceptable range.

A.

Service Water Surveillance Operation.

1.

Obtain permission and signature.from the Shif t Supervisor before starting the test.

I

'r:cxdure Number 6.3.18.3 Date cf /o -2(3 Revision 15 Page 3

Of 5

Pages

2.

Complete the Prerequisites of this procedure,Section IV.,

and review the Limitations and Precautions, Section's V. and VI.

3.

Close service water crosstie valves SW-122 at the REC heat ex-changers and SW-37MV or SW-36 at the Intake Structure.

Note: If TEC is supplied from service water, use SW-36 and/or SW-37MV depending on pump combination (one open, one closed).

Shut SW-36 for testing A and C.

Shut SW-37MV for testing B and D.

4.

Line up service water side of the REC heat exchanger in service water loop that pump to be tested is located.

This will be~the normally idle loop.

5.

Start the service water pump in idle loop accor, dance with System Operating Procedure 2.2.71.

6.

Record the river level elevation in feet.

~

7.

Adjust flow through the REC heat exchanger to 6000 gpm using the heat exchanger service water outlet valve (SW-650MV for pumps A and C and SW-651MV for pumps B and D).

If flow cannot be reached, throttle SW-125 (REC heat exchanger A) or SW-134 (REC heat exchanger B) to achieve the desired flow.

Maintain flow rate for a minimum of 5 minutes before taking data.

8.

Record total service water flow as indicated on FI-385A or FI-385B, pump discharge pressure as indicated on PI-360 for the pump in test, TDH, motor amperage, bus voltage, and vibration.

9.

Repeat Stepa 5. through 8. for the other pump in the same loop.

10.

If SW-125 or SW-134 throttled open, then close and seal.

11.

Change over the REC heat exchangers in accordance with System Operating Procedure 2.2.65.

12.

Repeat Steps 5. through 10. for both service water pumps individu-ally in the loop previously not tested.

13.

Return the service water system to normal operation in accordance with System Operating Procedure 2.2.71.

14.

If SW-125 or SW-134 was operated, independent verification is required.

15.

Inform the Shif t Supervisor that the test has been completed and that the service water system has been returned to normal.

?rocidure Number 6.3.18.3 Date l$ - (o -)f b9 Revision 15 Page 4

Of 5

Pages

IX.

ATTACID1ENTS A.

Not Applicable.

B.

Attachment "B", Service Water Surveillance Operation.

C.

Attachment "C", Service Water Pump Curves (4).

D.

Attachment "D", Vibration Measurement Point.

i 4

?

r i

s t

i

?rcecdure Number 6.3.18.3 Date 8-/o-8(.

. Revision 15 Page

-5 Of 5

Pages

ATTACHMENT "B" SI'RVEILLANCE PROCEDURE 6.3.18.3 SERVICE WATER SURVEILIANCE OPERAT10F FUNCTIONAL TEST PROCEDURE A

B C

D A.

Service Water Surveillance Operation.

XXX XXX XXX XXX 1.

Obtained permission and signature from Shift XXX

-XXX XXX XXX Supervisor before starting test.

2.

Completed Prerequisites.

3.

Closed service water crosstie valves SW-122 at REC XXX XXX XXX XXX heat exchangers and SW-37MV or SW-36 at Intake XXX XXX XXX XXX Structure.

4.

Lined up idle loop REC heat exchanger.

5.

Started service water pump in idle loop accordance XXX XXX XXX XXX with System Operating Procedure 2.2.71.

6.

Recorded river level in feed elevation.

7.

Adjusted flow through REC heat exchanger to 6000 gpm.

8.

Maintained flow for 5 minutes and recorded flow, pump XXX XXX XXX XXX discharge TDH, motor amperage, bus voltage, and XXX XXX XXX XXX vibration.

9.

Repeated Steps 5. through 8. for other pump in same XXX XXX XXX XXX loop.

10.

If SW-125 or' SW-134 throttled open, then closed and XXX XXX XXX XXX and sealed.

XXX XXX XXX XXX a.

SW-125.

XXX XXX b.

SW-134.

XXu XXX 11.

Changed over REC heat exchangers in accordance with XXX XXX XXX XXX 3

System Operating Procedure 2.2.65.

12.

Repeated Steps 5. through 10. for both service water --

XXX XXX XXX XXX pumps individually in loop previously not tested.

13.

Returned service water system to normal operation in XXX XXX XXX AXX accordance with System Operating Procedure 2.2.71.

4 14.

Performed independent verification of SW-125 or SW-134 XXX XXX XXX XXX if they were operated.

XXX XXX XXX XXX a.

SW-125.

b.

SW-134.

15.

Informed Shift Supervisor that test has been completed XXX XXX XXX XXX and that service water system has been returned to ---

XXX XXX XXX XXX normal.

i t

e 2rocsdure Number 6.3.18.3 Date 3-h -2 I.

Revision 15 Page 1

Of 4

Pages

s.vurca n u t,i.r.an stai wn urcan nuas nanuat.

ATTACllMENT "B" SURVEILLANCE PROCEDURE 6.3.18.3 SERVICE WATER SURVEILLANCE OPERATION FUNCTIONAL TEST River Elevation =

FT = E Pressure Gauge Elevation = 908.5 FT = E E

-E R

g g

R" T

PUMP A ACTUAL REFERENCE ACCEPTABLE REQUIRED PAPA!1ETERS VALUES VALUES RANGE ALERT RANGE ACTION RANCE Pump Discharge Pressure p,

N.A.

N.A.

N.A.

Discharge Head (FT) = P

2.31 =

d N.A.

N.A.

N.A.

130 < TDH 125 < TDH < 130 TDH < 125 TDH (FT) = P, (FT) +E i 158 158 < TDH 1.160 TDH > 160 Flow At FI-385A Q*

6000 gpm See Note See Note See Note Pump Vibration Amplitude Velocity In/Sec** (V,)

V<.314

.314 < V <.628 V>

.628 Pump Vibration Amplitude Velocity In/Sec** (V )

V <.314

.314 < V <.628 V >.628 Amps N.A.

N.A.

> 40 l

Bus F/G Voltage (Volts)

N.A.

N.A.

N.A.

N.A.

PUMP C ACTUAL REFERENCE ACCEPTABLE REQUIRED PARAMETERS VALUES VALUES RANGE ALERT RANGE ACTION RANGE Pump Discharge Pressure P,

N.A.

N.A.

'N.A.

D'ischarge Head (FT) = Pd i

x 2.31 =

N.A.

N.A.

N.A.

130 < TDH 125 < TDH < 130 TDH < 125 TDH (FT) = P, (FT) + E 1 158 158 I TDH I,160 TDH > 160 7

Flow At FI-385A Q*

6000 gpm See Note See Note See Note Pump Vibration Amplitude Velocity In/Sec** (V,)

V<.314

.314 < V <.628 V >.628 Pump Vibration Amplitude Velocity In/Sec** (V,)

V <.314

.314 < V L.628 V >.628 Amps N.A.

~ N.A.

> 40 Bus F/G Voltage (Volts)

N.A.

N.A.

N.A.

N.A.

  • Tachnical Specifications Criteria > 125 FT TDH at 6000 gpm.
    • Maintenance Procedure 7.2.36 outlines the procedure to be used for taking vibration readings.

Attechment "D" shows were to take these readings.

-Note: The Reference Value for Flow, Q, must be duplicated to provide a method to analyze the other parameters.

'rocidure Number 6.3.18.3 Date ef-6, -f lo Revision 15 Page 2

Of 4

Pages

~

o u. -...... o u n..

.. n i v..

v..u........,

..o..

u -

ATTAC.lMENT "B" SURVEILLANCE PROCEDURE 6.3.18.3 SERVICE k'ATER SURVEILLANCE OPERATION FUNCTIONAL TEST i

l PUMP B ACTUAL REFERENCE ACCEPTABLE REQUIRED PARAMETERS VALUES VALUES RANGE ALERT RANGE ACTION RANGE Pump Discharge Pressure P,

N.A.

N.A.

N.A.

Discharge Head (FT) = P x 2.31 =

d N.A.

N.A.

N.A.

130 < TDH 125 < TDit < 130 TDH < 125 TDH (FT) = P, (FT) + E,.

[ 158 158 7 TDH i 160 TDH > 160 j

Flow At FI-385A Q*

6000 gpm See Note See Note See Note Pump Vibration Amplitude i

Velocity In/Sec** (V,1 V [.314

.314 < V [.628 V>.628 Pump Vibration Amplitude Velocity In/Sec** (V,)

V [.314

.314 < V i :628 V >.628 j

Amps N.A.

N.A.

> 40 j

Bus F/G Voltage (Volts)

N.A.

N.A.

N.A.

N.A.

i e

i PUMP D ACTUAL REFERENCE ACCEPTABLE REQUIRED PARAMETERS VALUES VALUES RANGE ALERT RANGE ACTION RANGE Pump Discharge Pressure 1

P, N.A.

N.A.

N.A.

I Discharge Head (FT) = Pd x 2.31 =

N.A.

N.A.

N.A.

I 130 < TDH 125 < TDH < 130 TDH < 125

}

TDH (FT) = P, (FT) +

E,.

L IST 158 7 TDH i 160 TDH > 160 Flow At FI-385A Q*

6000 gpm See Note See Note SeeNoteh Pump Vibration Amplitude g_

l Velocity In/Sec** (V,)

V i.314

.314 < V 1.628 V >.628 Pump Vibration Amplitude Velocity In/Sec** (V,)

V i.314

.314 < V i.628

'V >.628 Amps N.A.

N.A.

> 40 l

Bus F/G Voltage (Volts)

N.A.

N.A.

N.A.

N. A'.

  • Technical Specifications Criteria > 125 FT TDH at 6000 gpm.

+

s i

    • Maintenance Procedure 7.2.36 outliiies the procedure to be used for taking vibration readings.

I Attachment "D" shows were to take these readings.

Note: The Reference Value for Flow, Q, must be duplicated to provide a method to analyze the

(

other parameters.

t 1rocedure Number 6.3.18.3 Date

< P-6 -8 6, Revision 15 Page. 3 Of 4-Pages.

I i

. ~

~

~ o. m..

....m...

,,..................,...on-ATTACilMENT "B" SURVEILLANCE PROCEDURE 6.3.18.3 SERVICE k'ATER SURVEILLANCE OPERATION FUNCTIONAL TEST Tested By:

.Date:

Vibration Instrument Number:

' Discrepancies:

t i

J Operator

/

Date Shift Supervisor

/

Permission To Start Date ShifthSupervisor

/

Test CompIete And Reviewed i

Date Shif t Supe'rvisor

/

NCR Written If Required Date Work Item (s) Initiated If Required Reviewed By

/

Date IST Review

/

Analysis Of Test Data Comparing To Date Allowable Ranges

^

T IST.Reviev

/-

Summary Of Corrective Actions'If

g Date Required

'i IST Review

/

Subsequent IST And Confirmation Of Date Operational Adequacy 7

'rrc: dure Number 6.3.18.3 Date d-8-8/o Revision 15 Page 4

Of 4

Pages 4.

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COOPER NUCLEAR STATION OPERATIONS MMIUAL ATTACliMENT "D" SURVEILLANCE PROCEDURE 6.3.18.3 SERVICE (JATER SURVEILLANCE OPERATION VIBRATION MEASUREMENT POINT b

4 4 ' 8 ' /8" 1

N Point For Vibration Measurement North Side f

Of Pumps (V )

2

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i i

creasurement r.as t A

i Side of Pumps (V )1 l

i Y

E R

i n I l 2 3 ' 7" i

i

<r Proctdure Number _,6.3.18.3 Date d-/c-JP/o.

Revisid3 15 Page 1

Of 1

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