ML100470023: Difference between revisions

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| issue date = 02/01/2010
| issue date = 02/01/2010
| title = Title 10 Code of Federal Regulation Part 21 Notification: Service Water Pump (2E) Failure at Farley Nuclear Station
| title = Title 10 Code of Federal Regulation Part 21 Notification: Service Water Pump (2E) Failure at Farley Nuclear Station
| author name = Spencer D B
| author name = Spencer D
| author affiliation = Sulzer Pumps (US), Inc
| author affiliation = Sulzer Pumps (US), Inc
| addressee name =  
| addressee name =  
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=Text=
=Text=
{{#Wiki_filter:Page 1/4  Sulzer Pumps (US) Inc.
{{#Wiki_filter:Sulzer Pumps (US) Inc.
Customer Support Services Donald B. Spencer, P.E.
Customer Support Services Donald B. Spencer, P.E.
General Manager, Nuclear Services 200 SW Market St., 4 th Floor Portland, OR 97201  
General Manager, Nuclear Services th 200 SW Market St., 4 Floor Portland, OR 97201 Director, Office of Nuclear Regulation                                     Document 2010-001 Revision 1 U.S. Nuclear Regulatory Commission Washington, DC 20555 February 1, 2010 (Revision 1)
 
(Original January 27, 2010)
Director, Office of Nuclear Regulation  
 
U.S. Nuclear Regulatory Commission  
 
Washington, DC 20555  
 
February 1, 2010 (Revision 1) (Original January 27, 2010)
Document 2010-001 Revision 1


==Subject:==
==Subject:==
Title 10 Code of Federal Regulation Part 21 Notification:  
Title 10 Code of Federal Regulation Part 21 Notification:
 
Service Water Pump (2E) Failure at Farley Nuclear Station
Service Water Pump (2E) Failure at Farley Nuclear Station  


==Dear Sir or Madam,==
==Dear Sir or Madam,==
Line 39: Line 30:
Inc is reporting that a basic component (Service Water Pump (2E)) at the Farley Nuclear Station located in the state of Alabama contains a defect. Per part 21.21(4), the following information is required for this notification:
Inc is reporting that a basic component (Service Water Pump (2E)) at the Farley Nuclear Station located in the state of Alabama contains a defect. Per part 21.21(4), the following information is required for this notification:
: 1. Name and address of the individual or individuals informing the Commission:
: 1. Name and address of the individual or individuals informing the Commission:
Response: Donald B. Spencer, P.E.
General Manager, Nuclear Services


4126 Caine Lane  
===Response===
 
Donald B. Spencer, P.E.
Chattanooga, TN 37421
General Manager, Nuclear Services 4126 Caine Lane Chattanooga, TN 37421
: 2. Identification of the facility, the activity, or the basic component supplied for such facility or such activity within the United States which fails to comply or contains defect:
: 2. Identification of the facility, the activity, or the basic component supplied for such facility or such activity within the United States which fails to comply or contains defect:
Response: Facility: Farley Nuclear Plant


Basic Component: Unit 2 Service Water Pump (2E)
===Response===
Facility: Farley Nuclear Plant Basic Component: Unit 2 Service Water Pump (2E)
: 3. Identification of the firm constructing the facility or supplying the basic component which fails to comply or contains a defect:
: 3. Identification of the firm constructing the facility or supplying the basic component which fails to comply or contains a defect:
Response: Sulzer Pumps (US) Inc, Chattanooga Nuclear Service Center
 
===Response===
Sulzer Pumps (US) Inc, Chattanooga Nuclear Service Center
: 4. Nature of the defect or failure to comply and the safety hazard which is created or could be created by such defect or failure to comply:
: 4. Nature of the defect or failure to comply and the safety hazard which is created or could be created by such defect or failure to comply:
Response: Defect of pump shaft journal coating resulting in failure of basic component (Service Water Pump 2E).
Page 2/4  5. The date on which the information of such defect or failure to comply was obtained:
Response: December 5, 2009
: 6. In the case of a basic component which contains a defect or fails to comply, the number and location of these components in use at, supplied for, being supplied for, or may be supplied for, manufactured, or being manufactured for one or more facilities or activities subject to the
regulations in this part:
Response: Sulzer Pumps (US) Inc, Chattanooga Service Center received Farley Purchase Order QP060449 for eleven (11) Service Water Pumps. The following table outlines current status of
the pumps on this order:
Serial Number Status Ship Date Location 08C02139 Shipped 12/18/07 Farley 08C02140 Shipped 5/19/08 Farley 08C02141 Shipped 11/5/08 Farley 08C02142 In Manufacturing N/A Sulzer Chattanooga 08C02143 In Manufacturing N/A Sulzer Chattanooga 08C02144 In Manufacturing N/A Sulzer Chattanooga 08C02145 Failed in Plant Originally Shipped 11/14/06 Sulzer Chattanooga
for evaluation 08C02146 Shipped  8/3/07 Farley 08C02147 Shipped  7/30/08 Farley 08C02148 In Manufacturing N/A Sulzer Chattanooga 08C02149 In Manufacturing N/A Sulzer Chattanooga


Other Licensees where similar shaft coating condition may exist (Revision 1):
===Response===
Location Service Status Sulzer Serial Number(s)
Defect of pump shaft journal coating resulting in failure of basic component (Service Water Pump 2E).
Duane Arnold Essential Service Water (head, line and pump shafts)
Page 1/4
Shipped NTL1039 / 40, NB6701  Duane Arnold River Water (pump shaft, 1 head shaft)
: 5. The date on which the information of such defect or failure to comply was obtained:
Shipped NRW6511 / 15 Duane Arnold RHR Service Water (pump shaft)
Shipped NRT-5570 / 71 NRX-6542 / 43


NC6527  TVA/ Sequoyah Emer. Raw Cooling Water (line shafts, upper line shaft)
===Response===
Shipped NH1221 / 28 Vermont Yankee Emer. Service Water  (refurbished head shaft)
December 5, 2009
Shipped Sulzer Job: 08C02642 VY PO# 10156608
: 6. In the case of a basic component which contains a defect or fails to comply, the number and location of these components in use at, supplied for, being supplied for, or may be supplied for, manufactured, or being manufactured for one or more facilities or activities subject to the regulations in this part:


Page 3/4 7. The corrective action which has been, is being, or will be taken; the name of the individual or organization responsible for the action; and the length of time that has been or will be taken to complete the action:
===Response===
Response: A joint root cause evaluation has been completed by Sulzer Pumps (US) and Farley. Corrective actions will include replacement parts with updated and corrected design. Sulzer is developing
Sulzer Pumps (US) Inc, Chattanooga Service Center received Farley Purchase Order QP060449 for eleven (11) Service Water Pumps. The following table outlines current status of the pumps on this order:
Serial Number              Status              Ship Date              Location 08C02139              Shipped              12/18/07            Farley 08C02140              Shipped              5/19/08              Farley 08C02141              Shipped              11/5/08              Farley 08C02142              In Manufacturing      N/A                  Sulzer Chattanooga 08C02143              In Manufacturing      N/A                  Sulzer Chattanooga 08C02144              In Manufacturing      N/A                  Sulzer Chattanooga Originally Shipped  Sulzer Chattanooga 08C02145              Failed in Plant 11/14/06            for evaluation 08C02146              Shipped              8/3/07              Farley 08C02147              Shipped              7/30/08              Farley 08C02148              In Manufacturing      N/A                  Sulzer Chattanooga 08C02149              In Manufacturing      N/A                  Sulzer Chattanooga Other Licensees where similar shaft coating condition may exist (Revision 1):
Location                    Service                  Status        Sulzer Serial Number(s)
Duane Arnold        Essential Service Water            Shipped    NTL1039 / 40, (head, line and pump shafts)                    NB6701 Duane Arnold        River Water                        Shipped    NRW6511 / 15 (pump shaft, 1 head shaft)
Duane Arnold        RHR Service Water                  Shipped    NRT-5570 / 71 (pump shaft)                                    NRX-6542 / 43 NC6527 TVA/ Sequoyah      Emer. Raw Cooling Water            Shipped    NH1221 / 28 (line shafts, upper line shaft)
Vermont Yankee      Emer. Service Water                Shipped    Sulzer Job: 08C02642 (refurbished head shaft)                        VY PO# 10156608 Page 2/4
: 7. The corrective action which has been, is being, or will be taken; the name of the individual or organization responsible for the action; and the length of time that has been or will be taken to complete the action:


a manufacturing schedule to implement the corrective actions (estimated completion for  
===Response===
 
A joint root cause evaluation has been completed by Sulzer Pumps (US) and Farley. Corrective actions will include replacement parts with updated and corrected design. Sulzer is developing a manufacturing schedule to implement the corrective actions (estimated completion for schedule, 1st Quarter 2010).
schedule, 1 st Quarter 2010).
For the other licensee installations where this defect may exist, Sulzer will review shaft designs and existing documentation from coating supplier(s) to determine corrective action required (estimated completion date Feb. 12, 2010).
For the other licensee installations where this defect may exist, Sulzer will review shaft designs and existing documentation from coating supplier(s) to determine corrective action required (estimated completion date Feb. 12, 2010).
: 8. Any advice related to the defect or failure to comply about the facility, activity, or basic component that has been, is being or will be given to purchasers or licensees:
: 8. Any advice related to the defect or failure to comply about the facility, activity, or basic component that has been, is being or will be given to purchasers or licensees:
Response: A comprehensive root cause report has been jointly developed and accepted by Sulzer and Farley. 9. In the case of an early site permit, the entities to whom an early site permit was transferred:
Response: Not applicable.
Very truly yours,   
Donald B. Spencer, P.E.
General Manager, Nuclear Services
CC: Mauricio Bannwart, President, Sulzer Pumps (US) Inc Warren Brandon, Manager Nuclear Service Center, Sulzer Pumps (US) Inc Tommy Craig, SNSC Quality Assurance Manager, Sulzer Pumps (US) Inc Roy Horner, Vice President CSS, Sulzer Pumps (US) Inc Tom Milton, Southern Company, Licensing Karl Strand, SPUSA Quality Assurance Manager, Sulzer Pumps (US) Inc Art Washburn, SNSC Engineering Manager, Sulzer Pumps (US) Inc


General Manager Supply Chain Management Southern Nuclear Operating Company 42 Inverness Center Parkway Post Office Box 1295, BIN 243 Birmingham, AL 35201
===Response===
A comprehensive root cause report has been jointly developed and accepted by Sulzer and Farley.
: 9. In the case of an early site permit, the entities to whom an early site permit was transferred:


Attn: Nuclear Supply Chain Admin Specialist Materials Management Records Control Duane Arnold Energy Center 3277 DAEC Road Palo, IA 62324 DAEC_Supplier@fpl.com
===Response===
Not applicable.
Very truly yours, Donald B. Spencer, P.E.
General Manager, Nuclear Services CC: Mauricio Bannwart, President, Sulzer Pumps (US) Inc Warren Brandon, Manager Nuclear Service Center, Sulzer Pumps (US) Inc Tommy Craig, SNSC Quality Assurance Manager, Sulzer Pumps (US) Inc Roy Horner, Vice President CSS, Sulzer Pumps (US) Inc Tom Milton, Southern Company, Licensing Karl Strand, SPUSA Quality Assurance Manager, Sulzer Pumps (US) Inc Art Washburn, SNSC Engineering Manager, Sulzer Pumps (US) Inc General Manager Supply Chain Management Southern Nuclear Operating Company 42 Inverness Center Parkway Post Office Box 1295, BIN 243 Birmingham, AL 35201 Attn: Nuclear Supply Chain Admin Specialist Materials Management Records Control Duane Arnold Energy Center 3277 DAEC Road Palo, IA 62324 DAEC_Supplier@fpl.com Page 3/4


Page 4/4  Attn: Manager, Operating Experience TVA Nuclear Nuclear Assurance and Licensing 1101 Market St. Chattanooga, TN 37402-2801 Attn: Alan Ettlinger, Manager, Operating Experience & Corrective Action Entergy Nuclear Operations Echelon One 1340 Echelon Parkway Jackson, MS 39213}}
Attn: Manager, Operating Experience TVA Nuclear Nuclear Assurance and Licensing 1101 Market St.
Chattanooga, TN 37402-2801 Attn: Alan Ettlinger, Manager, Operating Experience & Corrective Action Entergy Nuclear Operations Echelon One 1340 Echelon Parkway Jackson, MS 39213 Page 4/4}}

Latest revision as of 21:52, 13 November 2019

Title 10 Code of Federal Regulation Part 21 Notification: Service Water Pump (2E) Failure at Farley Nuclear Station
ML100470023
Person / Time
Site: Farley  Southern Nuclear icon.png
Issue date: 02/01/2010
From: Spencer D
Sulzer Pumps (US)
To:
Office of Nuclear Reactor Regulation
Pannier, Stephen NRR/DIRS/IOEB 415-4083
References
2010-001, Rev 1
Download: ML100470023 (4)


Text

Sulzer Pumps (US) Inc.

Customer Support Services Donald B. Spencer, P.E.

General Manager, Nuclear Services th 200 SW Market St., 4 Floor Portland, OR 97201 Director, Office of Nuclear Regulation Document 2010-001 Revision 1 U.S. Nuclear Regulatory Commission Washington, DC 20555 February 1, 2010 (Revision 1)

(Original January 27, 2010)

Subject:

Title 10 Code of Federal Regulation Part 21 Notification:

Service Water Pump (2E) Failure at Farley Nuclear Station

Dear Sir or Madam,

Pursuant to Title 10, Code of Federal Regulations, Part 21, reporting requirements, Sulzer Pumps (US)

Inc is reporting that a basic component (Service Water Pump (2E)) at the Farley Nuclear Station located in the state of Alabama contains a defect. Per part 21.21(4), the following information is required for this notification:

1. Name and address of the individual or individuals informing the Commission:

Response

Donald B. Spencer, P.E.

General Manager, Nuclear Services 4126 Caine Lane Chattanooga, TN 37421

2. Identification of the facility, the activity, or the basic component supplied for such facility or such activity within the United States which fails to comply or contains defect:

Response

Facility: Farley Nuclear Plant Basic Component: Unit 2 Service Water Pump (2E)

3. Identification of the firm constructing the facility or supplying the basic component which fails to comply or contains a defect:

Response

Sulzer Pumps (US) Inc, Chattanooga Nuclear Service Center

4. Nature of the defect or failure to comply and the safety hazard which is created or could be created by such defect or failure to comply:

Response

Defect of pump shaft journal coating resulting in failure of basic component (Service Water Pump 2E).

Page 1/4

5. The date on which the information of such defect or failure to comply was obtained:

Response

December 5, 2009

6. In the case of a basic component which contains a defect or fails to comply, the number and location of these components in use at, supplied for, being supplied for, or may be supplied for, manufactured, or being manufactured for one or more facilities or activities subject to the regulations in this part:

Response

Sulzer Pumps (US) Inc, Chattanooga Service Center received Farley Purchase Order QP060449 for eleven (11) Service Water Pumps. The following table outlines current status of the pumps on this order:

Serial Number Status Ship Date Location 08C02139 Shipped 12/18/07 Farley 08C02140 Shipped 5/19/08 Farley 08C02141 Shipped 11/5/08 Farley 08C02142 In Manufacturing N/A Sulzer Chattanooga 08C02143 In Manufacturing N/A Sulzer Chattanooga 08C02144 In Manufacturing N/A Sulzer Chattanooga Originally Shipped Sulzer Chattanooga 08C02145 Failed in Plant 11/14/06 for evaluation 08C02146 Shipped 8/3/07 Farley 08C02147 Shipped 7/30/08 Farley 08C02148 In Manufacturing N/A Sulzer Chattanooga 08C02149 In Manufacturing N/A Sulzer Chattanooga Other Licensees where similar shaft coating condition may exist (Revision 1):

Location Service Status Sulzer Serial Number(s)

Duane Arnold Essential Service Water Shipped NTL1039 / 40, (head, line and pump shafts) NB6701 Duane Arnold River Water Shipped NRW6511 / 15 (pump shaft, 1 head shaft)

Duane Arnold RHR Service Water Shipped NRT-5570 / 71 (pump shaft) NRX-6542 / 43 NC6527 TVA/ Sequoyah Emer. Raw Cooling Water Shipped NH1221 / 28 (line shafts, upper line shaft)

Vermont Yankee Emer. Service Water Shipped Sulzer Job: 08C02642 (refurbished head shaft) VY PO# 10156608 Page 2/4

7. The corrective action which has been, is being, or will be taken; the name of the individual or organization responsible for the action; and the length of time that has been or will be taken to complete the action:

Response

A joint root cause evaluation has been completed by Sulzer Pumps (US) and Farley. Corrective actions will include replacement parts with updated and corrected design. Sulzer is developing a manufacturing schedule to implement the corrective actions (estimated completion for schedule, 1st Quarter 2010).

For the other licensee installations where this defect may exist, Sulzer will review shaft designs and existing documentation from coating supplier(s) to determine corrective action required (estimated completion date Feb. 12, 2010).

8. Any advice related to the defect or failure to comply about the facility, activity, or basic component that has been, is being or will be given to purchasers or licensees:

Response

A comprehensive root cause report has been jointly developed and accepted by Sulzer and Farley.

9. In the case of an early site permit, the entities to whom an early site permit was transferred:

Response

Not applicable.

Very truly yours, Donald B. Spencer, P.E.

General Manager, Nuclear Services CC: Mauricio Bannwart, President, Sulzer Pumps (US) Inc Warren Brandon, Manager Nuclear Service Center, Sulzer Pumps (US) Inc Tommy Craig, SNSC Quality Assurance Manager, Sulzer Pumps (US) Inc Roy Horner, Vice President CSS, Sulzer Pumps (US) Inc Tom Milton, Southern Company, Licensing Karl Strand, SPUSA Quality Assurance Manager, Sulzer Pumps (US) Inc Art Washburn, SNSC Engineering Manager, Sulzer Pumps (US) Inc General Manager Supply Chain Management Southern Nuclear Operating Company 42 Inverness Center Parkway Post Office Box 1295, BIN 243 Birmingham, AL 35201 Attn: Nuclear Supply Chain Admin Specialist Materials Management Records Control Duane Arnold Energy Center 3277 DAEC Road Palo, IA 62324 DAEC_Supplier@fpl.com Page 3/4

Attn: Manager, Operating Experience TVA Nuclear Nuclear Assurance and Licensing 1101 Market St.

Chattanooga, TN 37402-2801 Attn: Alan Ettlinger, Manager, Operating Experience & Corrective Action Entergy Nuclear Operations Echelon One 1340 Echelon Parkway Jackson, MS 39213 Page 4/4