ML053640329

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Notification of Deficiency Report (10 CFR Part 21) for Rosemount Nuclear Instruments Transmitters
ML053640329
Person / Time
Site: Beaver Valley, Hatch, Davis Besse, Farley, Robinson  Duke Energy icon.png
Issue date: 12/28/2005
From: Darrell Roberts
Rosemount Nuclear Instruments
To: Clark J, Dave Hills, Holden C, Lesser M, Marvin Sykes
Office of Nuclear Reactor Regulation, NRC Region 1, NRC/RGN-II, NRC/RGN-III, NRC Region 4
References
42233
Download: ML053640329 (8)


Text

10 CFR PART 21 REPORT DISTRIBUTION:

X i A A Ml a a a a__

Public Document Room 0-1 F-23 NRLES :

ensure that this document Is entered Ino ADAMS.

-121281200 U.S. Nuclear Regulatory Commission Operations Center Event Report Pa-ve I General Information or Other (PAR)

Event#

42233 Rep Org: ROSEMOUNT NUCLEAR INSTRUMENTS Notification Date / Time: 12/27/2005 18:14 (EST)

Supplier: ROSEMOUNT NUCLEAR INSTRUMENTS Event Date I Time: 12/27/2005 (CST)

Last Modification: 12/28/2005 Region: 3 Docket #:

City: CHANHASSEN Agreement State:

No County:

License #:

State: MN NRC Notified by: DAVID ROBERTS Notifications: MARVIN SYKES RI HQ Ops Officer: MARK ABRAMOVITZ MARK LESSER R2 Emergency Class: NON EMERGENCY DAVID HILLS R3 10 CFR Section:

JEFFREY CLARK R4 21.21 UNSPECIFIED PARAGRAPH CORNELIUS HOLDEN NRR OMID TABATABAI (fax)

NRR PART 21 NOTIFICATION FOR ROSEMOUNT TRANSMITTERS The Supplier provided this notification via facsimile and is summarized below:

A multi-meter used in the calibration of certain pressure instruments went out of calibration between 10/10/2005 and 11/18/2005. These instruments may not conform to the published accuracy specification of +/- 0.25% of calibrated span. Rosemont Nuclear Instruments, Inc (RNII) successfully recalibrated all affected transmitters that had not yet shipped from its facility. The instruments affected by this failure are:

"(a) certain Model 1152 gage and differential pressure transmitters with model codes beginning with 11 52GP, 11 52DP, or 11 52HP, inclusive of pressure measuring range codes 3, 4, 5, and 6 (the range code is the 7th position in the model string); and

"(b) certain Model 1153 Series B and 1153 Series D gage and differential pressure transmitters with model codes beginning with 1153GB, 1153DB, 1153HB, 1153GD, 1153DD, or 1153HD inclusive of pressure measuring range codes 3, 4, 5, and 6 (the range code is the 7th position in the model string); and

"(c) certain Model 1154 and 1154 Series H gage and differential pressure transmitters with model codes beginning with 1154GP, 1154DP, 1154HP, 1154DH, or 1154HH inclusive of pressure measuring range codes 4, 5, and 6 (the range code is the 7th position in the model string).

"The end user must determine the impact of this potential non-conformance on its plant operations and safety and take action as deemed necessary. If an affected pressure transmitter has been successfully calibrated after receipt from RNII or will be calibrated prior to installation, no further action should be required."

UPDATE FROM ROSEMOUNT NUCLEAR INSTRUMENTS (D. ROBERTS) TO M. RIPLEY AT 0927 ET

12/28/2005 U.S. Nuclear Regulatory Commission Operations Center Event Report Pare 2 General Information or Other (PAR)

Event#

42233 12/28/05 ***

Rosemount provided the following information via facsimile:

"Yesterday, Rosemount Nuclear Instruments, Inc. (RNII) submitted a notification under 10 CFR Part 21. The submission to the NRC did not include Attachment A, which lists all of the affected U.S. licensees. This fax includes the letter and the attachment. RNII has initiated communication with its customers. The notification letter and attachment A have been sent to each of the affected customers."

Attachment A provides Purchase Order Numbers, Model Numbers, Serial Numbers, and Calibration Dates for instruments provided to the following affected licensees: Dominion Generation, First Energy Corporation, Progress Energy Carolinas, Georgia Power Co., and Southern Nuclear Operating Co.

Notified R1 DO (M. Sykes), R2 DO (M. Lesser), R3 DO (D. Hills), R4 DO (J. Clark), NRR (C. Holden and 0.

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Process Management ROSEMOUNT Nuclear Facsimile Rosemount Nuclear Instruments, Inc.

8200 Market Boulevard Chanhassen, MN 55317 Telephone 1 (952) 949-5234 Fax 1 (952) 949-5201 David.Roberts@EmeronProcess.com To:

NRC Operations Center Company:

Fax Number:

(301) 816-5151 Date:

12/28/05 From; David Roberts, Quality Manager No. of Pages:

,& Including coverpage Yesterday, Rosemount Nuclear Instruments, Inc. (RNII) submitted a notification under 10 CFR Part

21. The submission to the NRC did not include Attachment A, which lists all of the affected U.S.

licensees. This fax includes the letter and the attachment.

RNII has Initiated communication with Its customers. The notification letter and attachment A have been sent to each of the affected customers.

David Roberts Quality Manager Rosemount Nuclear Instruments, Inc.

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e (s)45t EMEFC I'm.Fax 1 (952) 949-5201 Process Management www.RosemountNudear~com 27 December 2005 Re:

Notification under 10 CFR Part 21 for Certain Model 1152, 1153, and 1154 Gage and Differential Pressure Transmitters Pursuant to 10 CFR Part 21, section 21.21(b), Rosemount Nuclear Instruments, Inc.

(RNII) is writing to Inform you that (a) certain Model 1152 gage and differential pressure transmitters with model codes beginning with 1152GP, 1152DP, or 1152HP, inclusive of pressure measuring range codes 3, 4, 5, and 6 (the range code is the 7th position in the model string); and (b) certain Model 1153 Series B and 1153 Series D gage and differential pressure transmitters with model codes beginning with 1153GB. 1153DB, 1153HB, 1153GD, 1153DD, or 1153HD inclusive of pressure measuring range codes 3, 4, S, and 6 (the range code is the 7th position in the model string); and (c) certain Model 1154 and 1154 Series H gage and differential pressure transmitters with model codes beginning with 1154GP, 1154DP, 1154HP, 1154DH, or 1154HH Inclusive of pressure measuring range codes 4, 5, and 6 (the range code is the 7th position in the model string);

calibrated between 10 October 2005 and 18 November 2005 which were subsequently shipped from RNII may not meet RNII's published accuracy specification. Other Model 1152, 1153 Series B. 1153 Series D, 1154, and 1154 Series H gage, differential, or sealed reference pressure transmitters with pressure range codes 7, 8, 9 or 0 are not affected.

Additionally, no model of absolute pressure transmitter of any range is affected. See Attachment A for list of equipment affected by this notification.

1.0 Name and address of the individual providing the Information:

Mr. Jeffrey W. Schmitt Vice President & General Manager Emerson Process Management :

Rosemount Nuclear Instruments, Inc.

8200 Market Blvd Chanhassen, MN 55317 2.0 Identification of Items supplied:

(a) Certain Model 1152 gage and differential pressure transmitters with model codes beginning with 1152GP, 1152DP, or 1152HP, Inclusive of pressure measuring range codes 3, 4, 5, and 6 (the range code Is the 7th position in the model string); and (b) Certain Model 1153 SerIes B and 1153 Series D gage and differential pressure transmitters with model codes beginning with 1153GB, 1153DB, 1153HB, 1153GD, ROSEMOUNTb Nuclear Page 1 of 3 ZOOe3 ELWON

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calibrated between 10 October 2005 and 18 November 2005, which were subsequently shipped from RNII.

See Attachment A for list of equipment affected by this notification.

3.0 Identification of firm supplying the Item:

Emerson Process Management Rosemount Nuclear Instruments, Inc.

8200 Market Blvd Chanhassen, MN 55317 4.0 Nature of failure and potential safety hazard:

During routine operations on the RNII production floor, It was observed that one of several multi-meters (HP Model 34401A) used to perForm final calibration of all models of gage and differential pressure transmitters of range codes 3, 4, 5, and 6 appeared to be out of calibration.

The multi-meter was removed from service and failed a subsequent calibration check.

Use of the out-of-calibration multi-meter could have resulted In certain pressure transmitters not meeting the published accuracy specification of +/-0.25% of calibrated span as shipped from RNII.

RNII has determined that the multi-meter was operating within calibration prior to 10 October 2006. As a result, all models of gage and differential pressure transmitters with range codes 3, 4, 5, and 6 that were calibrated from 10 October 2005 to 18 November 2005 with the multi-meter in question and subsequently shipped may not conform to the published accuracy specification of +/-0.25% of calibrated span. RNII successfully re-calibrated all affected transmitters that had not yet shipped from Its facility.

Based on data review and analysis, RNII has established an interim accuracy specification for transmitters affected by this notification that have not been re-calibrated since shipping from RNII (see Sect. 6.0 for additional information). The following interim specification supersedes the published accuracy specification for all pressure transmitters affected by this notification that have not been re-calibrated since shipping from RNII.

Interim Accuracy Specification: +1.70% of calibrated span RNII does not have sufficient information relative to each end user's specific applications to determine the potential safety-related Impact to each end user's plant Each end user must determine the impact on Its plant operations and plant safety and take action as deemed necessary.

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(a)

RN II removed the failed multi-meter from service (11118/2005).

(b)

RNII re-calibrated all other multi-meters associated with calibration of pressure transmitters on the RNIl production floor.

All were within calibration (12/16/2005).

(c)

RNII has evaluated all transmitters in finished goods and re-calibrated potentially affected transmitters as necessary. (12/20/2005).

(d)

RNII has established an interim accuracy specification for pressure transmitters affected by this notification as noted in Section 4.0 (12/21/2005).

6.0 Any advice related to the potential failure of the item:

The end user must determine the impact of this potential non-conformance on its plant operations and safety and take action as deemed necessary. However, if an affected pressure transmitter has been successfully calibrated after receipt from RNII or will be calibrated prior to Installation, no further action should be required. Furthermore, should any transmitter affected by this notification have been installed without first being calibrated by the purchaser or end user prior to installation, the interim accuracy specification should be applied until the transmitter is calibrated. If it is determined that return of a pressure transmitter is required, RNII should be contacted to facilitate the return process.

Rosemount Nuclear Instruments, Inc. is committed to the nuclear industry and we assure you that we are dedicated to the supply of high quality products and services to our customers. We apologize for any potential impact that this notification might cause.

If there are any questions, or you require additional Information related to this issue, please contact: Mike Dougher"y (208) 865-1112, Gerard Hanson (952) 949-5233, Bob Cleveland (952) 949-5206, or Matt Doyle (952) 949-5204.

Sincerely, Jeffrey W. Schmitt Vice President and General Manager Rosemount Nuclear Instruments, Inc.

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SOOnt [ LCGL ON XH/XLJ LZ:60 (am 90OZ/9Z/ZT ATTACHMENT A: 10 CFR Part 21 Notification - 27 December 2005.

Purchase Order Saes odel Number SerCal Calibratlon Gustomer 45380328 1575934 1152DP3N92PB 0530919 11/12105 DOMINION GENERATION 46161422 1578530 1153DB4PCN0016 0530932 11/8/05 FIRSTENERGY CORP 45161422 1578530 1153DB4PAN0016 0530985 11/17105 FIRSTENrRGY CORP 45161422 1578530 1153OB4PAN0016 0530990 11/18105 FIRSTENERGY CORP 00242471 1596220 1154WP5RB 0530845 1t127/05 PROGRESS ENERGY CAROLINAS INC 6065532 1601988 1152DP3L22T1805PB 0530781 10/11/05 GEORGIA POWER CO FN050476 1610291 1154DP4RD 0529715 10126105 SOUTHERN NUCLEAR OPERATING CO FN050476 1610291 1164DP4RD 0529716 10126106 SOUTHERN NUCLEAR OPERATING CO ROSEMOUNT Nuclear Page 1 of 1 G5006 ZL0 'ON T9TG9T8T0CT6 4-aIum1N IN1OW3SON Wd3 LZ-:80 r=00Z/8>Z/E