ML103130423

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Notification of Potential Part 21 from Curtiss Wright Flow Control Co., on UPS Motherboard Failed Pre-Service Inspection
ML103130423
Person / Time
Site: Farley  Southern Nuclear icon.png
Issue date: 11/08/2010
From: Mitchell K
Curtiss-Wright Flow Control Corp
To:
Office of Nuclear Reactor Regulation, NRC/RGN-II, NRC/RGN-III
References
46401
Download: ML103130423 (30)
v • d • e


Text

1110812010 U.S. Nuclear Regulatory Commission Operations Center Event Report Page I General Information or Other (PAR) Event-# 46401 Rep Org: CURTISS WRIGHT FLOW CONTROL CO. Notification Date /Time: 11/08/2010 13:48 (EST)

Supplier: QUALTECH NP Event Date / Time: 09/16/2010 (EST)

.Last Modification: 11/08/2010 Region: 3 Docket:#:

City: CINCINNATI AgreementState: Yes County: License #:

State: OH NRC Notified by: KURT MITCHELL -Notifications: ANN MARIE STONE R3DO HQ Ops Officer: JOHN KNOKE KATHLEEN O'DONOHUE R2DO

Emergency Class: NON EMERGENCY PART 21 GROUP 10 CFR Section:

.21.21 UNSPECIFIED PARAGRAPH PART 21 REPORT - UPS MOTHERBOARD FAILED PRE-SERVICE INSPECTION The information below is a summary of a report received via facsimile from QualTech NP dated November 8, 2010.

"This letter provides notification per regulation 10 CFR Part2l concerning the discovery through-testing and evaluation of (4) four UPS System motherboards that reported to have failed pre-service inspection prior-to installation into a UPS system at Southern Nuclear- Farley Station Unit 1 TDAFWP UPS 'B' Section. Trentec (now known as QualTech NP) provided these safety related motherboards for installation on a UPS system manufactured by (OEM) Dependable Power System.

"The (4) four questionable motherboards were returned to QualTech NP for testing and evaluation to determine operability of their safety function including fit, form and function for use within the UPS System. Southern Nuclear Condition Report, CR2010109013, states 'Motherboard (DPS 20050061, SN 354, Trentec Tag # 7T55201 SN01) with different valued resistors and or different locationsthan original motherboard..'

"QualTech NP developed a new dedication plan (DPS2010.0 Rev. 1) to evaluate the returned motherboards for fit, form and function. The plan involves visual inspection verification - QualTech NP compared the returned boards to DPS BOM lists to identify any differences; and functional performance verification - the functionality of the items were verified by performance testing as factory Go/No Go board tests using a UPS system to the parameters defined inthe existing referenced dedication plans.

"Visual inspection of the motherboards found one resistor installed in the wrong location. Performance testing of motherboards found the resistor installed in the wrong location affected the safety function of the UPS system.

"The motherboard with the resistor installed in the wrong location failed to operate during performance testing. The

11/08/2010 U.S. NuclearRegulatorj, Commission OperationsCenter Event Report Pak'e 2 General Information or Other (PAR) Event # 46401 motherboard was reworked by original equipment manufacturer (OEM) who removed the resistor in question and re-installed it in the correct location. The repaired motherboard was performance tested and found acceptable for safety function for use within the UPS system.

"QualTech NP has reviewed its customer project / PO files and has determined the dedicated UPS system (2) and these motherboards with Date Code 2007 have only been provided to Southern Nuclear-Farley Station Unit 1 & 2 (total quantity- 4). Southern Nuclear- Farley Station Unit'1 &2 has two (2) motherboards in service. QualTech NP has addressed the dedication and testing of motherboards by the developing a new dedication plan (DPS201 0.0 Rev. 1). Southern Nuclear has reviewed and approved this new plan.

"QualTech NP's conclusion is that the resistor in the wrong location on the motherboard caused the UPS system

-not to operate during performance testing and established the equipment would not perform its intended safety function. After rework, relocation of the resistor, and retesting the UPS system became operable and was performing its safety related function. QualTech NP has completed testing, evaluation, and repair of motherboards, no further action is required."

Received at: 11/08/2010 13:49 11/08/2010 MON 13:47 FAX 5135283845 2001/028 FAX CUR r 1SS l WRGHTr C(-at Flw Control.Company QualTech NP

__ Urgent El Please Reply Fax To: U.S. Nuclear Regulatory Commission Date Sent: 11/8/2010 Attention: Operation Center From: Kurt Mitchell, General Manager Company: Company: QualTech NP Phone: 301-816-5151 Phone: 513-528-7900 Number Pages: Fax: 513-528-9292 cc:

Subject:

Part 21 Reportable Condition Notification UPS System Mother Board (PC 1 & 11)

Reference:

Manufacture, Dependable Power Systems (DPS), PN 20050061 (Date Code 2007)

Thank You.

QualTech NP 4600 East Tech Drive

11/08/2010 MON 13:48 FAX 5135283845 0002/028 QualTech NP 4600 East Tech Drive

'C-33", Flow Cgt~trO/ CO mpany QualTech NP November 8, 2010 Via Facsimile U.S. Nuclear Regulatory Commission Operation Center Fac. 301-816-5151 Via Regzular Mail NRC's Document Control Desk U.S. Regulatory Commission Washington, DC 20555-0001

Subject:

Part 21 Reportable Condition Notification - UPS System Mother Board (PC I & 11)

Reference:

Manufacture, Dependable Power System (DPS), PN 20050061 (Date Code 2007)

Dear Sir,

This letter provides notification per regulation I0CFRPart2lconcerning the discovery through testing and evaluation of (4) four UPS System motherboards that reported to have failed pre-service inspection prior to installation into a UPS system at Southern Nuclear- Farley Station Unit I TDAFWP UPS "B" Section.

Trentec (now known as QualTech NP) provided these safety related motherboards for installation on a UPS system manufactured by (OEM) Dependable Power System.

Background:

The (4) four questionable motherboards were returned to QualTech NP for testing and evaluation to determine operability of their safety function including fit, form and function for use within the UPS System. Southern Nuclear Condition Report, CR2010109013. states "Motherboard (DPS 20050061, SN 354, Trentec Tag # 7T55201 SNO1) with different valued resistors and or different locations than original motherboard..."

QualTech NP developed a new dedication plan (DPS2010.0 Rev. l) to evaluate the returned motherboards for fit, form and function. The plan involves visual inspection verification - QualTech NP compared the returned boards to DPS BOM lists to identify any differences; and functional performance verification- the functionality of the items were verified by performance testing as factory Go/No Go board tests using a UPS system to the parameters defined in the existing referenced dedication plans.

MON 13:48 FAX 5135283845 2003/028 11/08/2010 Page 2 of 2 Observation during Evaluation:

Visual inspection of the motherboards found one resistor installed in the wrong location. Performance testing of motherboards found the resistor installed in the wrong location affected the safety function of the UPS system.

The motherboard with the resistor installed in the wrong location failed to operate during performance testing. The motherboard was reworked by original equipment manufacturer (OEM) who removed the resistor in question and re-installed it in the correct location. The repaired motherboard was performance tested and found acceptable for safety function for use within the UPS system.

Extent of Condition:

QualTech NP has reviewed its customer project / PO files and has determined the dedicatedUPS system (2) and these this motherboards with Date Code 2007 have only been provided to Southern Nuclear-Farley Station Unit I & 2 (total quantity- 4). Southern Nuclear - Farley Station Unit I &2 has two (2) motherboards in service. QualTech NP has addressed the dedication and testing of motherboards by the developing a new dedication plan (DPS2010.0 Rev. 1). Southern Nuclear has reviewed and .approved this new plan.

Conclusion & preventative Action:

QualTech NP's conclusion is that the resistor in the wrong location on the motherboard caused the UPS system not to operate during performance testing and established the equipment would not perform its intended safetyfunction.. After rework, relocation of the resistor, and retesting the UPS system became operable and was performing its safety related function. QualTech NP has completed testing, evaluation, and repair of motherboards, no further action is required.

Regards, Kurt Mitchell General Manager Attached:

QualTech NP IOCFR Part 21 Report QualTech NP Evaluation Report QualThch NP 4600 East Tech Orive Cincinnati, OH 45245

  • Phone: 513.528.7900 . Fax: 513.528,9292

11/08/2010 MON 13!48 FAX 5135283845 2004/028 10 CFR 21 Report Dependable Power System (DPS) Motherboard Failures for use in the Turbine Driven Auxiliary Feedwater Pump Uninterruptible Power Supply The following 10 CFR 21 written report is provided by QualTech NP, Business unit of Curtiss Wright Flow Control Corporation for Joseph M. Farley Nuclear Plant (Farley). The contents are in accordance with 10 CFR 21.21(d)(4).

(i) Name and address of the individual or individuals informing the Commission.

Mr. Kurt Mitchell General Manager 4600 East Tech Drive Cincinnati, OH 45245 (ii) Identification of the facility, the activity, or the basic component supplied for such facility or such activity within the United States which fails to comply or contains a defect.

The basic component containing the defect is a Dependable Power System (DPS)

Motherboard ( PN 20050061, DPS SN 354, Trentec Tag # 7T55201 SN01. Date Code 2007.) Trentec commercially dedicated the motherboard for use in safety related applications. The associated Trentec part number is 7T20701 with a 2007 manufacturing date..

(iii) Identification of the firm constructing the facility or supplying the basic component which fails to comply or contains a defect.

QualTech NP, Business Unit of Curtiss Wright Flow Control Corporation 4600 East Tech Drive Cincinnati, OH 45245 (iv) Nature of the defect or failure to comply and the safety hazard which is created or could be created by such defect or failure to comply.

Resistor R43 installed in wrong location (R42). The defective motherboards reported to have failed pre-service visual inspection prior to installation into a UPS system at Southern Nuclear - Farley Station Unit 1 TDAFWP UPS "B" Section.

The Auxiliary Feedwater (AFW) system for each unit consists of two motor driven pumps and one turbine driven pump. The TDAFWP UPS for each unit has an A and B section for system redundancy, with one motherboard used in each section. The motherboards currently installed in the Farley 1 TDAFWP UPS B section and Farley 2 TDAFWP UPS B section do not havethe suspect date code. (total of two).

The use of a defective motherboard for scheduled component replacement for the UPS would cause a start-up delay. Together with a single failure of one of the motor driven AFW pumps would leave the remaining motor driven AFW pump to ensure the reactor coolant system was properly cooled via the steam generators during emergency condition.

However, two of the three AFW pumps are required to satisfy the flow demand for the most limiting associated design basis accidents and transients, i.e., feedwater line break, main steam line break, and loss of main feedwater. Accordingly, the flow demand is needed to mitigate the consequences of these events which can result in over-E£-I

11/08/2010 MON 13:48 FAX 5135283845 2oo5/o28ý 10 CFR 21 Report Dependable Power System (DPS) Motherboard Failures for use in the Turbine Driven Auxiliary Feedwater Pump Uninterruptible Power Supply pressurization of the reactor coolant pressure boundary, and to prevent uncovering the reactor core and potential radiological releases. Additionally, credit for operation of the TDAFWP is needed for coping with a station blackout event during which the TDAFWP is the only source of AFW.

(v) The date on which the information of such defect or failure to comply was obtained.

The motherboard defect information was obtained September 16, 2010 Southern, Farley Nuclear plant notified QualTech NP, 7/27/2010, that there could be a problem with the motherboards for use in the UPS system. Note, no failures of boards have occurred in service but questions were identified during pre-service inspection at Plant Farley. The motherboards were received at QualTech NP, September 15, 2010 for testing and evaluation. Southern Nuclear approved the test/dedication plan for the re-inspection and evaluation of the subject board on September 16, 2010.

(vi) In the case of a basic component which contains a defect or fails to comply, the number and location of these components in use at, supplied for, being supplied for, or may be supplied for, manufactured, or being manufactured for one or more facilities or activities subject to the regulations in this part.

The Dependable Power System (DPS) Motherboard (PN 20050061, DPS SN 354, Trentec Tag # 7T55201 SNO1. Date Code 2007.) was for a quantityof one (1) each, shipped 11/7/2007 after repair services were performed including replacement of R43.

(vii) The corrective action which has been, is being, or will be taken; the name of the individual or organization responsible for the action; and the length of time that has been or will be taken to complete the action.

Corrective action is complete. The motherboard has been repaired and tested. The dedication plan has been revised by QualTech NP and approved by Southern Nuclear.

(viii) Any advice related to the defect or failure to comply about the facility, activity, or basic component that has been, is being, or will be given to purchasers or licensees.

Ensure procurement of replacement components are in accordance with QualTech NP dedication plan (DPS2010.0 Rev. 1)

(ix) In the case of an early site permit, the entities to whom an early site permit was transferred.

Not. applicable.

E 1-2

11/08/2010 MON 13:48 FAX 5135283845 .2006/028 QualTech NP Report No.: DPS2010.0 Revision: 1 EVALUATION REPORT FOR VARIOUS DEPENDABLE POWER SYSTEMS, INC.

UPS CIRCUIT CARDS CURMt'tS Fow ControlCompany QualTech NP 4600 EAST TECH DRIVE CINCINNATI, OHIO 45245 (513) 528-7900 This is the property of QualTech NP and contains proprietary and confidential information which must not be duplicated or disclosed other than as expressly authorized by the Senior Manager of QualTech NP, a business unit of Curtisswright Flow Control Corp. in writing.

This report (numbered above) is exclusively prepared to support the qualification of items listed herein,, or items referenced in certification documents issued only by QualTech NP referencing this report number.

This plan may not be used for any other purpose or by any other organization except Qua[Tech NP or their authorized agents.

REVIEWS AND APPROVALS PREPARED BY: INDEPENDENT DESIGN /APPROVED BY:

Mi4{'Wooldridge - t Date Michael Bell, Date Product Manager Operations Test Manager

11/08/2010 MON 13:49 FAX 5135283845 2007/028 QualTech NP Report# DPS2010.0 Rev. I PG 2 RECORD OF REVISION Revision Issue Prepared Reviewed Pages Revised and Description Number Date By By 0 09/24/10 MJW MWB Original Issue 1 10/8/10 MJW MWB Pages 4, 7, & 8 TABLE OF CONTENTS 1.0 SCO PE .................................................................................................................................................... 3 2.0 APPLICABLE DOCUMENTS, CODES, AND STANDARDS ..................................................... 3 3.0 iNTROD U CTIO N ................................................................................................................................... 4 3.1 D escription of Equipm ent .................................................................................................... 4 4.0 TEST SEQ UEN CE ................................................................................................................................ 5 5.0 SUM M A RY ........................................................................................................................................... 7 ATTACHMENTS Attachment A Data Sheets for Verification Activities ................................................. 10 Total Pages: 23

11/08/2010 MON 13:49 FAX 5135283845 12008/028 QualTech NP Report# DPS2010.0 Rev. 1 PG 3 1.0 SCOPE The purpose of this dedication report is to confirm that the requirements and procedure for performing re-inspection & re-testing activities on the iterms listed in Section 3.0 with results reported. This report is structured to address the Farley condition reports on select circuit boards supplied by QualTech NP (formerly Trentec) as safety related items & to report on the inspected boards returned under the QualTech NP return authorization program.

Additional testing and inspections may be required in some cases beyond what is presented in the' plan.

Future dedications of this equipment will be based upon the QualTech plan noted in Section 2.0 as well as the original dedication plans referenced in table 3.1.

2.0 APPLICABLE DOCUMENTS, CODES, AND STANDARDS All testing and inspection was conducted to meet the requirements of the following documents, codes, and standards:

10 CFR Part 21, "Reporting of Defects and Noncompliance".

10 CFR Part 50 Appendix B, "Quality Assurance Criteria for Nuclear Power Plants and Fuel Reprocessing Plants" ASME NQA-1, "Quality AssuranceRequirements for Nuclear Facility Applications" ANSI/ASME N45.2-1977 "Quality Assurance Program Requirements for Nuclear Facilities" NP-5652 (NCI.G-07) Guidelines for the Utilization of Commercial Grade Items in Nuclear Safety Related Applications QualTech NP procedure QAP-8.06, current revision, "Dedication and Supply of Commercial Grade Items Having Safety Related Applications" Qualification Report 3L001.0 Rev.l Return Authorizations: Orig. APC PO RATF552-1 QP070972/002 RAT8236-1 QP080390/001 RAT8589-1 QP081 107 RAT8626-l QP081176 Farley Condition Reports CR2010110041, CR2010110060, CR2010109013 (provided as reference only, reports were not provided to QualTech NP)

QualTech NP Test Plan DPS20 10-1 Rev. 0

11/08/2010 MON 13:49 FAX 5135283845 0009/028 QualTech NP Report # DPS2010.0 Rev, I PG 4

3.0 INTRODUCTION

The subject Southern Nuclear purchase orders (reference section 2.0) required dedication and the supply of RI Dependable Power Systems (DPS) parts listed in Table 3.1. After delivery to Plant Farley, this equipment i was returned to QualTech NP for the investigation of possible design or fabrication errors.

Three Condition Reports were generated by Southern Nuclear against the QualTech NP supplied RI equipment. They are summarized as follows:

CR2010109013 Motherboard (DPS 20050061) - different valued resistors &/or different locations than original motherboard; discussed between Farley & DPS CR2010110041 Rectifier/Charger Control Board (DPS 20010004) - R52 was a different value, R104 was addedto the board; ICI, IC13, IC16, & ICI 7 had one pin soldered that was previously cut off CR2010110060 Evaluation of CR2010110041 for Part 21 Reportabiiity Of these three reports, only two identified discrepancies & only one of these two was specific to the findings. However, based upon the concerns for design control by the manufacturer, QualTech NP is treating all circuit boards consistently with additional verification activities outlined in the Quarfech NP Test Plan DPS2010-I Rev. 0 (see Section 2.0) for both the current returned items under the referenced RAs and for all future sales as clarified herein.

The email dated 7/27/2010, from John Avery, Contracts Agent, is the formal notification from Southern, RI Farley Nuclear plant that there is a problem with the circuit boards used in the UPS system. Note that no failures of boards have occurred in service due to manufacturing defects or workmanship. The problems were identified during pre-service inspection at Plant Farley.

On July 27, 2010, George Kenney (QualTech NP Cincinnati QA Manager) had a conversation with John Avery and Floyd Vanderian, AFW System Engineer, to discuss problems with circuit boards reported during a sales meeting and by CR 2010109013. The first problem with the boards was noted over two (2) years ago. There was no CR created, nor was Trentec informed of the problem. CR 2010109013 was written within the month but not formally reported to Trentec/QualTech until July 27, 2010. During the conversation Southern could not identify any problems in writing found on the circuit boards.

Floyd Vanderian, informed John Avery and George Kenney that they, Southern, to address the problems with the boards, bypassed Trentec and went directly to the suppler of the UPS. Southern at the time could not identify what action was taken by the manufacture.

According to Bill Speth of DPS (OEM), he discovered that the defective motherboard was manufactured incorrectly (board manufactured in 2007) while at Floyd Vanderian's desk at Farley (April 2010 per Bill Speth), prior to intended installation.

3.1 Description of Equipment Table 3.1 provides descriptions of the customer returned parts that were re-tested per the original test methodology and then installed in QualTech's qualification specimen to verify operability in a UPS system.

TABLE 3.1 Item#f Dependable Power Systems Inc. Part Number, Dedication Plan for Description, DPS SN, & Trentec Tag Number functional testins I DPS PN 20010002 Rectifier Control Board, 130V (PC 5 4L004EL-1 R2

& t5)

DPS SN 10451 Trentcc Tag# T82361 OF SNOI (Qty3) DPS SN 10471 Trentec Tag # T862601F SN0I DPS SN 10472 'rentec Tag # T863601 F SN02

11/08/2010 MON 13:49 FAX 5135283845 l010/028 QualTech NP Report#.DPS2010.0 Rev, 1 PG 5 Item# Dependable Power Systems Inc. Part Number, Dedication Plait for Description, DPS SN, & Trentee Ta-.Number functional testinRL 2 DPS PN 20010004 Rectifier/Charger Control Board, 48V 4LO04EL-1 R2 (PC 1 & 11 daughter board)

(Q~ty 5) DPS SN 10452 Trentec Tag # T823610B SNOI DPS SN 10469 Trentec Tag # T86260 IB SNO I DPS SN 10470 Trentec Tag # '862601 B SN02 DPS SN 10464 Trentec Tag # T858906 SNOI DPS SN 10465 Trentec Tag -8 T858906 SN02 3 DPS PN 20020004 Inverter Control Board, 48V 4L004EL-1 R2 (PC 1 & 11 daughter board)

(Qty 3) DPS SN 20427 Trentec Tag # T823610C SNOI DPS SN 20439 Trentec Tag # T86260 IC SNO 1

_ DPS SN 20440 Trentec Tag # T86260 IC SN02 4 DPS PN 20030001 Static Switch Control Board, 120V 4LO04EL-1 R2 I Phase (PC I & I t daughter board)

(Qty 3) DPS SN 30418 Trentec Tag # T823610D SN01 DPS SN 30432 Trentec Tag # T86260 ID SNO I DPS SN 30433 Trentec Tag # T86260 ID SN02 5 DPS PN 20040014 Alarm & Meter Board, 48V IPhase T8236EL-1 RO (PC 2 & 12)

(Qty 3) DPS SN 40352 Trentec Tag # T8236 1OG SNO t DPS SN 40367 Trentec Tag # T862601G SNOI DPS SN 40368 Trentec Tag # T86260 IG SN02 R DPS PN 20050068 Mother Board (PC I & 11) 7L002EL-NRI DPS SN 400 Trentec Tag # T823610A SNO1 (Qty 4) DPS-SN 411 Trentec Tag # T862601A SNOI DPS SN 412 Trentec 'rag # T862601A SN02 DPS SN 354 Trentec Tag # 7T55201 SNO1 7 DPS PN 20060000 Static Switch Gate Board 4LO04EL-I tZ2 (PC 1 & I I daughter board) Note: no DPS SN (Qty 3) Trentec Tag # T823610E SNOI Trentec Tag # T86260 1E SNO I Trentec Tag # T86260 1E SN02 4.0 TEST SEQUENCE After the returned boards were received at QualTech NP, the following sequence of activities occurred:

A cursory inspection was performed prior to testing with the following results:

1. Rectifier / Charger Board, PN 20010004, Trentec Tag # T8236 1OB SN 01, DPS SN 10452 was received with shipping/handling damage. SWI was replaced by Bill Speth of DPS with QualTech NP witnessing, prior to proceeding. (Toggle switch stroke worked only in one direction & could not be fully moved to opposite position.)

11/08/2010 MON 13!50 FAX 5135283845 2011/028 QualTech NP Report # DPS2010.0 Rev. 1 PG 6

2. Alarm / Meter Board PN 20040014, Trentec Tag #9 T82361OG SN 01, DPS SN 40352 was received with shipping/handling damage. SW7 was found to be defective. (Push Button Switch was non-functional, cover rotated 90 degrees from top to side.) This switch will be replaced upon receipt of replacement part.
3. Mother Board PN 20050061 Trentec Tag # 7T55201SN 01, DPS SN 354 had R43 mis-installed into R42 location. In this mis-configured condition, R43 would prevent the SCR from gating thus if installed would not have permitted the UPS section to operate. Note: per Bill Speth of DPS, who found the error while at APC, this board was not taken to the UPS for installation as it was discovered while at the APC engineer's desk. The resistor was removed & re-installed in the proper R43 location by Bill Speth prior to proceeding.

Functional Performance Verification - The functionality of the items were verified by performance testing as factory Go/No Go board tests to the parameters defined in the existing referenced dedication plans in table 3.1. These were "bench" type tests performed by Bill Speth using DPS test fixtures and performed by Bill Speth with QualTech NP witnessing. All boards (except Tag # T82361OG SN 01) were tested and all passed the functional tests.

Note: Motherboardshave tin platedconnectors. In all cases, the motherboards,priorto installation &

successfid tesiing, had an eraser (or equivalent) applied to the sides of the connectorpins nearest the PCB edge to remove any possible oxidation prior to insertion. Failure to do so can result in unexpected.intermittentconnectivity with indeterminate operating results. DPS recomnniends using the pink/red eraserat the end of a pencil or the largerpink/red hand held eraser.

Other than Tag # T823610G SN 01, all boards were then tested within the qualification Test Sample UPS system to further confirm fit and complete electrical operability. In all cases the tested boards performed properly and met their respective fit, form, & functions with the UPS system functioning normally.

Inspection verification - QualTech NP compared the returned boards to DPS BOM lists to identify any differences. Any differences in the BOMs and the boards were identified and either documented as BOM documentation errors or were justified. Due to time constraints and high confidence from successful testing within the operating Qualification Test Sample UPS, QualTech NP limited this activity to one of the most densely populated PCBs, the Alarm Meter Board, the board previously having only a resistance test, the Mother Board, and a Rectifier/ Charger board with the following findings:

Review of Atarm/Meter Board PN 20040014, DPS S/N 40367 Trentec Tag # T86201G SN 01:

I. Missing ICI15 (4020 Ripple Counter) - Missing so that horn doesn't go off per APC's request

2. Missing C88 (0.01 uF 1OOV Capacitor ) - redundant noise suppression Substituted IC20 (drawing calls for OP07, used TL071ACP) - different mfir but equivalent Added D34 (1N4004) - not required but no impact on fit, form, and function
3. Not on BOM list but quantity shown in BOM is correct (LED 22, 23, &.25)
4. R35A labeled on PCB as R42A - silk screen error
5. BOM's DE4 (1K 1% 1/4W resistor) - BOM typo (Qty of 3 accounted for with R20, R64, &

R67)

6. BOM's ZD5 (1N4744A 15V 1W Zener Diode) should be ZD6 (ZD5 also called out as 5W on next line in BOM, the 5W part is correct) - BOM typo
7. SW6 has different settings than qualification sample (Side A) - PCB dependent setting a.TS-A, I to 5 set as On, Off, Off, Off, On b.SN 40367 set as On, On, On, On, Off
8. SW10 has different settings than qualification sample (Side A) location I ofswl0 is not used on this design therefore it can be in either position with no effect
a. TS-A, I to 5 set. as Off, Off, Off, Off, On
b. SN 40367 set as On, Off, Off, Off, On Each of the above had no impact on fit, form or function.

11/08/2010 MON 13!50 FAX 5135283845 2012/028 QualTech NP Report # DPS201 0.0 Rev. I PG 7 Review of Motherboard PN 20050061, DPS SN 354, Trentec Tag # 7T55201 SNO1:

. R43 was mis-installed into R42, corrected by Bill Speth of DPS Motherboards have several resistors that work within a range of values (thus can change from time to time without impacting operability).

1. R41 can be any nominal resistor between 200 ohms & 1000 ohms
2. R30 - R32, & R38 can be any value from a jumper to 1.0 ohms and any wattage up to 2W. The purpose of these resistors are to fail when another component fails, saving the clad on the PCB.

Jumpers & larger wattage resistors could permit PCB's copper clad to fuse as a secondary failure but does not affect operability. This scenario of the manufacturer's approved variance is valid for this range of resistor values anywhere in the system.

3. R43 can be any equivalent nominal resistor between 45 & 55 ohms with 1/2W equivalent rating.

Each of the above had no impact on fit, form or function.

Review of Rectifier/Charger Board PN 20010004, DSP SN 10452, Trentec Tag- T823610B SNOI:

I. QI per BOM is TIP126 transistor but part is TPP126 - different rafr"

2. R37, R41, & R42 per BOM are 0. 1 ohm 2W resistors, parts are 0.0 1Ohm 2W resistors - same as motherboard (jumper to 10 ohms range is acceptable per the manufacturer)
3. R52 is not on BOM - added when application is for single phase only, BOM error
4. RI 09 per BOM is 470K, installed 590K - value determined during testing
5. TP I test terminal is missing - BOM error, no longer installed
6. Opto-lsolators/Couplers, IC's I & 2 require pin 6, in place. IC 18 required pin 6 to be removed when using the hot standby option. This is no longer required due to APC no longer wanting units used in Hot Standby. To conserve battery life, APC is using the units in cold standby mode. For all other applications of these ICs the pin 6 may be removed but is not required to be removed.

Each of the above had no impact on fit, form or function.

In all PCBs and pertaining to all resistors: parallel. equivalent values with at least the equivalent wattage shown are acceptable without notation on drawings or the BOM. Tighter tolerances are always acceptable.

5.0

SUMMARY

What was referred to in the APC emails as "poor quality" is commonly referred to in the industry as "manufacturing deviations" and as "revisions to the design" or "alternative components". In all cases, the provided service parts are not provided as "identical" but as "equivalent". This methodology of substituting electrically equivalent sub-components is common practice for a commercial manufacturer R and to be expected. Documented design justification of sub-components is generally not a requirement even in the Nuclear industry unless said changes impact the safety function (ie alternative manufacturer of a relay that could potentially change the seismic full operability levels). For example, alternative RI brands of semiconductors, resistors values within the manufacturer's accepted ranges of values or wattages, resistor values selected by test results, etc. are all acceptable when GSTERI E-95002 defines these parts as seismically insensitive. In addition, similar components were seismically qualified elsewhere on the same or other PCBs within the qualification sample, & qualification sample was fully operable using these boards with these different sub-components.

Thus it is QualTech NP's conclusion that evidence of operability within the parent component (the qualification sample or equivalent) is sufficient evidence of fit, form, & function which meets the requirements of dedicated commercial grade items that are intended for use in safety related applications. R,

11/08/2010 MON 13:50 FAX 5135283845 2013/028 QualTech NP Report# DPS2010.0 Rev. 1 PG 8 QualTech NP thus met the quality and technical requirements of the original POs for these printed circuit R1 boards.

QualTech NP concludes that the sole finding of one resistor mis-located in one motherboard merits a Part rI 21 reportable event even though the defective PCB was not installed at the plant. (Note: Even if the board had been installed, the section of the unit would not start as the SCR's gate would not function.

Since the unit must be operating at all times when the plant is operating, the defective board would never have allowed the section (1/2 of the redundant unit) to return to operability. Regardless, the supply of a RI defective component which prohibits the host from performing its Safety Function justifies a Part 21.)

To prevent recurrence, the motherboards will be functionally tested in a working DPS UPS prior to upgrading to Safety Related. The issue was also addressed via QualTech NP Non-Conformance Report 1 10-78 regarding contract 7T552 which will be provided to Farley separate from this document.

After testing all other returned spare part boards (including other motherboards), all functioned properly RI when installed in the qualification sample.

QualTech NP has also identified through communication with. Farley personnel & DPS that the B section RI of UPS in Farley Unit I has seen ambient temperatures which apparently exceeded the service temperature for which the unit was designed (50C external ambient conditions & 55C internally). About a year ago (July 2009), the exhaust fan/blower for the room in which it is installed failed resulting in an extended over-temperature condition. The high heat conditions were significant enough during the replacement of the fan/blower that time limits have now been set for personnel time in the room.

QualTech NP understands that the UPS was operating during this time period and that specific operating half of the redundant UPS failed shortly thereafter. For this unit to be restored to a reliable operable condition, all temperature sensitive sub-components need replaced at the same time to preclude temperature stressed components from failing and damaging, as a secondary failure, components recently replaced.

This room is continually operating at an ambient condition near the maximum rated condition which will effectively provide real time accelerated aging of the components. QualToch NP and the manufacturer, DPS, strongly recommend the following changes:

i. Change the feed wire as shown in the photos below to preclude damaging a motherboard as a secondary failure when an SCR fails:

Left photo is section A of the Qualification Sample and is the desired configuration of wiring. Right photo is section B of the Qualification Sample and is the wiring configuration that can damage the mother board as a secondary failure. Both attachments were qualified.

2. The manufacturer recommends use of faster SCRs (faster turn off times) to allow higher operating temp, turn off times increase with temp, so faster turn off times give more margin &

makes the commutating capacitor cover a wider operating temperature range (DPS PN 61461601 to replace PN 6123 1601 inverter SCRs 4, 5, 14, & 15).

11/08/2010 MON 13:51 FAX 5135283845 2014/028 QualTech NP Report# DPS2010.0 Rev. 1 PG 9

3. Either move the UPS system(s) to a cooler area or lower the ambient temperatures to 80F or less as the "normal" temperature. As a rule of thumb, every 5C/9F temperature increase during "normal" conditions will effectively "halve" the life of the product. During a recent QualTech NP visit to the installation site, an ambient temperature of 106F (41C) was recorded with 113F (45C) at the exhaust fans of the UPS. Using QualTech NP's copy of System 1000 material database system, the Design Life for these aluminum capacitors, at 113F continuously, becomes 2.1 years (with a safety factor of 4). The units will operate at these temperatures but the expected replacement time for temperature sensitive components (such as aluminum electrolytic capacitors) will be greatly reduced.
4. To improve the cooling of the system using the exhaust fans installed. Manufacturer strongly recommends sealing off the open vent at the top of the unit which allows the air flow to short cycle. All air should be pulled through the base of the UPS, by the components and out the top.

With the top vent open, air can flow from the room, into the vent at the top, into the fan, & back into the room without doing any cooling of the system. Note that the temperature inside of the UPS is likely much higher than the I 13F read at the exhaust of the fans since the fans are cooling air from the unit by mixing that air with the room air prior to exhausting it.

QualTech NP considers fit, form, & function as being satisfied by the functional test results, even when parts change from the original designs.

QualTech will return the PCBs with a C of C for the tested items, stating that the earlier dedication is still valid for all PCBs except those repaired. The repaired PCBs were re-dedicated to the degree required to provide equivalent replacement items for use in the QualTech provided UPS systems.

Future sales of these boards will provide the option of having Qual'l'ech NP perform a sub-component by sub-component configuration check of the board against each board's BOM. This would result in documenting BOM errors and/or justification of differences on each board, if this level of documentation is desired by Farley.

11/08/2010 MON 13:51 FAX 5135283845 2015/028 QualTech NP Report# DPS2010.0 Rev. I PG 10 ATTACHMENT.A DATA SHEETS FOR VERIFICATION ACTIVITIES Note: No precision measurements were taken thus no calibrated equipment identification is required.

F-.

H o

QualTech NP Return Authorizations:

RA7T552-1 DPS2010-1 Rev. 0 PG40 Odg. APC PO QP070972/002 Test Sheet Reviewed By: ~ "i i.!1 NastieDAte Ln o0 RAT8236-1 QP080390/001 Cuistonner Witness (Sign): (A' Nasnellate co RAT8589-1 QP081107 RAT8626-1 QPO8 1176 Customer Witness (P'rinted): I,e' - ocQ, C',

T~dirn, ~',fn,-n-,eA hv 14131 Sneth nfflPS Diediction Pllan

0 w w tfr 2 to be used for Passed CustomerPseQasehQualTelt a Teiueoh eli Customer DPS functional SNP er P QuNP

-1 Description Quallech NP SN testingj nly DPS Date Witness NP Qualification Date Witness Parts: 'V Functional Witness WYk) itness SQualTehNP Initials (ecpta (/)Sape(YIN) (YN nitias

_,. 1 20010002 Of PC5,15: 130VRectifier T923610FS/NO01 4LO04EL-I R2 9 /f4*. . _____ IV ¢ u0 l( / 2 20010002 01 ControlTBd "862601FS/N01 4L004EL-I1, . { A' - . 9R/2,4A'

,q72- 3 20010002 02 T862601FSIN02 4LO04EL-1 R2 ffi */,s A"

/o K 5//7/u' "

,,atel 3 20010004 01 _PC,,l 11 Daughter T823610B SIN 01 4L004EL-1 R2 9t1",/,1,, A"L/;',,/,7, --

c*,oy,' 2 20010004 D48V

-03 T862601B SIN 01 4L004EL-1 R2 , /4/ ,Z,*j _,*  ? A" lav7o 3 20010004 02 RectifiertCharger T86260IB SIN 02 4LO04EL-I R2 , A/1 '

,o,',, 4 20010004 01 T858906 SIN 01 4L004EL-1 R2 ' , A./

,ovYS 5 20010004 02 T859906 S/N 02 4LO04EL-1 R2 A'/.-/,,A, 20 Y7 1 20020004 03 PCI,11 Daughte iBd: T8236A0CSiN01 4L004EL-I R. 1 . 4/ g ' Y #/,A' /

ot'3 2 _20020004 1 01 48VDC Inverter T862601C S/N 01 4LO04EL-1 R21 ,//6/v / "'/,,.

AviY'6 3 20020004 02 - CoI0trol Bd SN02 4L04EL-IR2 9,/, Id "I:2

__________T86263C SI 02 4t.O4EL-1R24/~ '

I 20030003 01 -. PC 1.11 Daughter Bd: T823610D SIN 0 4LO04EL-1 R2- ______ ..

so5'3z 2 20030003 03 IP14 120V Bd Static Sw 1862603D S/N T862601D S/N 01 02 4LOO4EL.1 4LO04EL-1 R2 0-2 ,, ,* x /, ,,- .,

3 a2 220 0 00Coto 3 0_00._

1 0 12 t*j C',

1Ijs 20040014 013... PC2,12: Alam &MeTer 823610G S/N 01 T8236EL-l *O A__

,/__

2

,IP.7,7 20040014 01 Ia IPH,4&VDC T8626010 SIN01 T8236EL.-IR0 y /,/ ,VO. Yizie

)' ,i 5

,'3*b 3 20040014 02 T862601G S/N 02 T8236EL-I RO 9,/,-,/ 2,//,1 /

1 20050061 03 PCi, 11MothertBd T8236,0A S/N 0 1 7L-O2EL-." RI .* X1*f, 7! /  ! /4 '

V1 2 20050061 01 T862601A S/N 01 7L002EL-I RI A 6 ,es/,'

. ].&74e A

'/z5 3 20050061 02 T862601A S/N 02 7LO02EL-1 RI r , A, * *  ?/a 4 3 20050061 01 7T55201 SIN 01 7LO02EL-I Rl , ,,* Z A9,711 lu I 200601000 01 PCI,II Daughter ld: T823610E S/N 0 1 4L004EL-, R2 "___- //7 IIIi-/)

e ~ ~2 20060000 0 Static Switch Gatefld T86260IESIN 0! L32 R2 , ,4/0 . . 1 ,>4 1 v. 3 20060000 02 _ _ _ T862601E S/N 02 j 4L004EL-I R2 K  :/:eAo 47 I;,

CD (

0 DPS PN 20010004 Reciier / Charger Control Board 48V SN 10452,1823610B SNOI Review of RectifiertClarger Board: W r(eceived with damages SWI toggle switch, replaced by Bill Spe*h of DPS 1. QI per BOM is TIP126 transistor but part is TPPI26 - different mfr

2. R37, R4 1, & R42 per BOM are 0.1 ohm 2W resistors, parts are 0.OIOhm 2W resistors - same as motherboard (jumper to 10 ohms is OK)
3. R52 is not on BO3 - added when application is for single phase only, BOM error
4. R109 per BOM is 4 MK,installed 590K - value deleemined during testing S. T PI test terninal is missing - BOM error, no longer installed 6 (it

. IC's I & 2 require pin 6, in place, IC 18 required pin 6 to bere moved when using hot standby. This is no lortger required due to APC no longer rJ BOM wanting units used in Hot Standby. To conserve battery life, APC is using the units in cold standby mode. For all other applicationd ofthese ICs CO the pin 6 may be removed but is not required to be removed.

CI (104J100V) O.luF, I00 vdipped ceramic DI (IN4I00,) IA400V ICI 4N32 (Opto Coupler) QI IP1.26 .80.VPNP Trns.i6r .(part says TP 126RI O W Br gold 390 5% 1/4W SWI Toggle Sw I'0 C2 (104JI00V) O.luF, 00v dipped ceraunic D2 (tN4004) IA 400V IC2 4N32 (Opto Coupler) Q2 2N3904 (40V NPN transistor) R2 Br B! R Gold I K, 5%, 2W ('a C3 (104J11OV) 0.1uF, I0COdipped ceramic D3 (1"14004) IA 400V (C3 empty Q1 TIP121 SOV PNP Transistor '3 Br BI R Gold =IK, 5%, 2W TPI Test Terminals emptyr C4 (LOKI00It) 1.OuF 100V D4 (1N4004) IA 400V (C4 4020 (Ripple Counter) Q4 TIP] 21 80V NP 'Transistor R4 OW Br gold 3905% I/4W TP2 Test Terminals CS (104JI00V) 0.IuF, lO0v dipped cer-amie15 (1N4004) ]A 400V 1C5 4020 (Ripple Counter) Q5 T1PI21 8OV PNP 'ransistor RS Br BI R Gold iK, 5%, 2W TP3 Test Ierminals C6 (I04J10V) 0.1uF, 100v dipped ceramic D6 (IN4004) IA 400V 1C6 4020 (Ripple Counter) Q6 2N3904 (40V NPN transistor) R6 O W Br gold 390 5% 1/4W TP4 Test Terminals C7 (104JI00V) O.luF, 00v dipped ceramic D7 (IN4004) IA 400V IC7 4093 (Quad NAND) Q7 2N3904 (40V NPN transistor) R7 R R Br gold = 220 5% 2W TP5 Test Terminals CS (104JIO0V) O.luF, 100v dipped ceramic D 8 (IN4004) IA 400V IC8 4001 (Quad NOR gate) QS 2N3904 (40V NPN transistor) R8 R R Br gold = 220 5% 2W TP6 Test Terminals C9 (I04JI0OV) 0.l1uF, I00v dipped ceramic D9 (I N4004) IA400V 1C9 7812 (12V regulator) Q9 2N3906 (40V PNP Transistor) R9 R R Br gold = 220 5% 2W TP7 Test Terminals CI0 (104JIOOV) O0.hlt, 100v dipped ceramic D00 (IN4004) IA 400V ICI0 4093 (Quad NAND) RIO R R Sr gold = 220 5% 2W CII OO0uF50V radial electrolytic 105C DII (IN4004) IA 400V IC)1 40106 (lex Inverter) RIf P R Br gold = 220 5% 2W ZD 1 IN4734A 5.6V I W Zoner C12 (104)I00V) 0. IuF, l00v dipped ceramic D12 (I N4004) IA 400V IC12 40106 (1lex Inverter) R12 R R Br gold = 220 5% 2W ZD2 tN4734A 5.6V IW Zoner C13 (104JOOV) 0-luF, O10vdipped ceramie D13 (1N4004) IA 400V ICI3 4N32 (Opto Coupler) R13 R R Br gold - 220 5% 2W ZD3 IN4734A 5.6V I W Zener 14 (104J100V) O.luF, lOOt'dipped ceramic D14 (IN4004) IA 400V C1C44046 (Phase Lock Loop) R14 R R Br gold = 220 5% 2W ZD4 IN4734A 5.6V IW Zoner (104JI00\V) O.luF, I00vdippedceamic DIS (1N4004) IA400V R15 R R Br gold 220 5% 2W ZD5 IN4734A 5.6V 1W Zoner

-,215 IC15 339 (Quad Comparilor)

C16 (1041100V) 0.1uF, 100v dipped ceramic D16 (1N4004) IA400V R16 R R Br gold = 220 5% 2W ZDS IN4734A 5.6V IV' Zner ICI6 41432(Opto Coupler)

(104.1100V) 0.1ul:, 00vdipped ceramnicD)7 (I1N4004) IA 400V R17 R R Br gold = 220 5%2W ZD6 IN4734A 5.6V I W Zener C17 ICI7 41,32 (Opto Coupler)

CIS (t04J1OOV) 0.1 uF, 00v dipped ceramic Di8 (IN4004) IA400V 41N32 ,Opto Coupler) RIg R P Br gold = 220 5r/ 2W ZD7 1N4734 A 5,6V I W Zoner C19 330uF 25V/35V radial electrolytic 85C 319 (IN44004) IA 400V IC19 723 (Regulator) RP19 Br BI30 gold = lk S% l/4Iw ZDO IN5364A (or B) 33V 5W Zener C20 (104JIOOV) O.IuF, 100 vdippedceramic1D20 (1N4004) IA 400V R20 RPRR gold= 2.2K 5% 1/4W ZD9 IN4734A 5.6V IW Zener C21 (.OIK 100H)0.OluF 63V Axial D21 (11,4004) IA 400V R21 Br BI 0 gold = 1Ok5% 1/4w ZD10 IN4734A 5.6V IW &ener C22 (.OIK 1OO0-)0.OluF 63V Axial D22 (IN4004) IA 400V 31 (2) 15 pin female connector w itlhblocking key @17 R22 Br BI 0 gold = 10k 5% 114w ZDl I '4734A 5.6V IW Zener C23 (.OIK 100H) 0Olul 63V Axial D23 (IN4004) IA 400V R23 Br Gn BIgold = 15 5% 2W ZD12 IN4744A 15V 1W Zener C24 (104J100V) 0.luF, 100v dipped ceramic D24 (IN4004) IA 400V R24 Br Gn BI gold = 15 5% 2W ZD1)3empty (104J10OV) 0.1uF, 100I, dipped ceramic 025 (11N4004) IA 400V LEDI RED R25 Y V Y gold = 470k 5% I/4w ZD14 IN4734A 5.6V IW Zener C25 (726 (104100"V) O.luF, M,' dipped ceramic D26 (IN4004) )A 400V LED2 PRD R26 Bt B10 gold = 10k 5% 1/4w C27 (104Jl0OV) 0.h10, 100v dipped ceramic D27 (IN14004) IA 400V R27 Y V Y gold = 470k 5% 114w C28 47uF 25V-50V rzdial electrolytic85C (or D28 (IN4004) IA 400V R28 (IN4004) IA 400V C29 2.2uF 50V radial electrolytic 85C D29 (IN4004) IA 400V R29 Y V Y gold= 470k 5% 1/4w C30 (I04JIOOV) O.luF, 100v dipped ceramic D29A(IN4004) IA400V R30 Br B O1 gold - 10k 5% 1/4w C31 (KIG 331J) 330pF 63V D30 (IN4004) IA 400V R31 Y V K gold " 4.7K 5% I/4W C32 (104JI00V) 0ituF, 100 vdipped ceramie D31 (IN4004) IA400V R132 Br BIOgold = I0k5% 1/4w C33 (I.0K1001I) I.OuF bOV D32 (IN4004) IA400V R33 Y V R gold --4.7K 5% 1/4W C34 (I.0K10011) 1.OuF IOV D33 (IN4004) IA 400V R34 Br BI O gold = 10k 5% 1/4w C35 (.01K lOO?) 0.OrrIF 63V Axial R35 Y V R gold 4.7K 5% 1/4W

-36 (102K 200:A) 0.001uF I0OV R36 Br BO0 gold = 10k 5% 114w R37 Br BI Girl gold .- 0:1 5% 2W. tr Br Br Gld- I 5% 2W Part has Br B1Silv gold 0.01 5% 2W

,37 (lO41lOOV) O.lulF, Iov dipped ceramtie C38 (10.IJIOOV) 0.ulF, 1O0v dipped ceramic R39 Br BI Br Gold =100, 5%, 1/4W E9-

-1

DPS PN 20010004 Rectifier ICharger Control Board 48V 0

-39 (104JIOOV) O luF, I00v dipped ceramic R39 Br 1BIr Gold= 100, 5%, 1/4W C40 (I.OKIO01[) I.OuF IOOV R40 Br BI Br Gold= 100, 5%, 1/4W C41 (1.OKI00ll) l.OuF IOOV R41 Br BI Gld gold .10,/5%o2W br Bi Br Gld 15% 2W Part hasBr Bl Silv gold = 0.0 5% 2W C02 (!04'J10OV) 0.1uF, 100v dipped ceramic R42 OrAi Gld~goid8Ol 0:1%2W or Br Br Gld 15%ý.2W.Pait has rBi iBIhiv old =0.Ot 5%W C43 (104J10OV) 0.1uF, 100, dipped ceramic R43 Br13 Gin gold = )M 5% 1/4w CAd (104J IO0V) O.1oF, 100v dipped ceramic R44 Br BI Grn gold = I M 5% I14w LI-C45 (104JI00V) 0.1 uF, l00v dipped cerantic R45 BrBlogold ý10k5%l/4w LOS C46 1OuF 25V50V 85C radial electrolytic R46 Br B00 gold = 10k 5% 1/4w C47 (104JIB0V) O.laF, 100v dipped ceramic U, R47 BrBI Y gold = lOOK 5% 114w C4g (!04.100V) O.luF, 100lvdipped eramic R48 BrO1 gold = IOk5% l/4w C49 47uF 25V-SOV radlial electrolytic 85C (or higher ie 105C)

R49 Br B30 gold = 10k 5% 1/4w C50 2.2uF 50V radial electrolyic 85C R50 Br B30 gold = 10k 5% 1/4w RSI BrBIY gold = 1OOK5% 1/4w R52 MISSGNG .s.:.  :. . : P r has BrBI Gld gold -O.l 5% l/4W R53 BrlB0Ogold =1Ok5% l!4w R54 Br BI Y gold = lOOK 5% 1/4w R-55 8101 BI gold = 1 5% 1/4W R-56 BB131BIgold =I 5% 1/4W R57 BIB1BI gold= 1 5% 1/4W R58 Y V R gold =4.7K 5% 1/4W R59 YVRgold=4,7K5% It4W R60 Y V R gold = 4.7K 5% IA4W R61 Y R R Br brown = 4.22k 1% I/4W R62 Y RRBrbrown-4.22k 1% 1/4W R63 Y R R Br brown = 4.22k 1% 1/4W R64 Br B1Gm gold = I M 5% 1/4w R64A R R Grn gold = 2.2M 5% 1/4W R65 BrBl RGold- IK, 5%, IM4W R66 Y V 0 gold =47K 5% I/4W R67 R V Y gold =270K 5% 1/4W R68 Br BIY gold = IOOK 5% 1/4w R69 Y V 0 gold =47K 5% 114W R70 Y V Ogold =47K 5% 1/4W R71 SrBIBlugold = 10M5% 114w R72 Br BIG gold = 10k 5% 1/4w R73 Y V R gold = 4.7K 5% 1/4W R74 empty R75 500K mulfiturn side adj potentiomneter R76 Blu Y W R brown = 64.9K 1% 1/4W R77 100K multiluin side adj potentiometer R78 50K moltitumn side adj polentiomeler R79 20K multitura side adj potentiomeler R00 20K multituir side adi potentiometer R81 Y V Y gold = 470k 5% 1/4w R82 IM Nutitturn Top adj potentiometer R83 I M multlitum Top adj potentiometer R84 Br BI Y gold = 100K 5% 1/4w 00

C) x, 0

UPS PN 20010004 Rectifier/Charger Control Board 48V R84A RBrBIO brown= 210K 1% I/4W R85 Y V 0 gold = 47K 5% I14W R86 BrBIGrngold =IM5%1/4w R87 VBrGmrRbrown=71.5K 1% l/4W R88 Br BI Blu gold = IOM 5% 1/4w UI R89 R V Y gold =270K 5% 1/4W R90 BrBIGnm gold = IM 5% 1/4w R91 BrBIO gold = 10k5%1/4w R92 RRGm gold=212M5% 14W LJ R93 Y V O gold = 47K 5% I/4W R94 Y V O gold = 47K 5% 1/4W R95 YVRgold=4.3K 5% I/4W R96 YVRgold=4.7K5% 114W R97 BrBIOgold = IOk5% 1/4w 1398 Br BI R Gold = 1K, 5%, 1/4W R99 Br BIBlu gold = IOM 5% 1/44w RI00 Y BI R R brown =40.2k 1% 1/4w RI01 GyYGrRbrown=84.5K 1% If4W-R102 Y 131R R brown = 40,2k 1% l/4w R103 BrBI BI O brown = OOK 1% 1/4W R104 WBlW Rbrown=90.9K 1% 1/4W RIOS BI 13Gr FI brown = 665 1%l/4W R106 V BrGm Rbrown=71.5K 1% 114W R)307 Br BIB1Br brown = IK 1% 1/4W RI08 Br 1BI B0 brown = lOOK 1% 1/4W R3109 Y,:..Y,Y.gbd=.470K P,114W.~< .nstalled Go W 1I 0 brown = 590K 1% I/4W RHO RVOgold 27k5% 1/4w Rill RVOgold =27k5% l14w Rl12 Y V O gold =47K5% I/4W R1)13 Br 13131 R brown = 1OK M%I/4W R1I14 empty RIIS Y VOgold=47K5% I/4W Rl16 empty .

(0 0

M to

0 toý DPS PN 20040014 Alarm & Meter Board (Front Panel Display Bd)

1. Review of Alarm/Meter Board DPS S/N 40367 186201G SN 01:

424 components inserted a.Missing IC15 4020 Ripple Counter)- Missing so that horn doesn't go off per APC's request

b. Missing C88 (0.010u IQOVCapacitor )- redundant noise suppression Blank PCB - 20040000 CLAD Rev 3 (last 2 digits changed by white ink to PCB Assy no. 20040( C.Substituted IC20 (drawing calls for OP07, used ILO71ACP) -different rnfr but equivalent r-)

T862601I SN 01 DPS SN 40367 d. Added D34 (1N4004)-shouldn't be here but a "don't rare"

e. Not on BOM list but quantity shown iscorrect (LED22, 23, & 25]
f. R3SA labeled on PCBas R42A
g. BOM's DE4 l1K1% 1/4W resistor)- can't locate - BOM typo (Qty of 3 accounted for)
h. BOM's ZD5 (1N4744A 15V 1W Zener Diode) should be ZD6 (ZD5 also called out as 5W on next line in BOM, the SW part is correct) - BOM typ,
i. SW6 has different settings than qualification sample (Side A) - PCBdependent setting Ul fS-A, I to 5 set as Oil, 01 Off 011 Onr SN 40367 set as On, On, On, On. Off j- SW1O has different settings than qualification sample (Side A) location I of swlO is not used on this design (don't care)

TS-A, Ito 5 set as Off, Off, Off, Off, On BOM SN 40367 set as . On, Off, Off, Off, Ott Cl (IIJIJIIXV) l00pf, l00v ceramic disc DI (IN4004) IA 400V IC1 JCL 7107CPL(3 1/2 DVM) J1 7pinecormector (9 pos) LEDI yellow Qt 2N7000 (MOS Transistor) 3 C2 (104JIOOV) 0.1uF, 100v dipped ceramic D2 (IN4004) I A 400V I12 AD 536AJII (TRMS TO DC V) J2 pin, s pace, 5 pin connector (9 pos) LED2 yellow Q2 2N7000 (MOS Transistor)

C3 (I04JI00V) 0.luF, 100v dipped ceramic D3 (IN4004) IA400V IC3 ICL7107CPL(3 1/2DVM) J3 8pine onneetor (9 pos) LED3 green Q3 empty C4 (104JIOOV) 0.1luF, Lvl dipped ceramic D4 (1N4004) IA 400V IC4 LM2907N (Freq. to Volt) J4 9 pine Onnector LED4 empty Q4 empty C5 (-22K25011) 022uF 100V D5 (1N4004) IA 400V 15 79-05 (-5V regulator) J5 9 pin t onneetor LED5 empty Q5 empty C6 (.047K 00H) 0.047uF IOOV D6 (IN4004) IA 400V IC6 7805 (+5V regulator) J6 12 pin connector LED6 empty Q6 2N7000 (MOS Transistor)

C7 (104JIOOV) 01uF, lOv dipped ceramic 17 (1N4004) IA 400V 1C7 4013 (Dual Flip Flop) J7 9 pine anoector LED7 empty Q7 2N7000 (MOS Transistor) 38 4.7uF 25V/50V radial electrolytic 85C D8 (1N4004) IA 400V IC8 4016 (Quad Switch) J8 9 pin e onnector LED8 empty Q8 2N3906 (40V PNP Transistor)

C9 (104JIDOV) 0.luF, 100v dipped ceramic D9 (IN4004) IA 400V IC9 AD 536AJH (TRMS TO DC V) LED9 empty Q9 2N7000 (MOS Transistor)

Cio (10,4l1OV) 01uF, 100v dipped ceramic DI0 empty ICI0 4016 (Quad Switch) JP1 A-B LEDIO red QI0 2N7000 (MOS Transistor)

Cl1 (104JI00V) 0.1uF, lOOv dippedceramit D11 empty ICI 1 4017 (Decade counter/divider) JP2 estapty LEDII red QII 2N7000 (MOS Transistor)

C12 (L.OKIOOH) lOuF 100V D12 empty IC12 empty JP3 empty LEDI2 yellow Q2 2N3906 (40V PNP 'ransistor)

C13 (IOIJIOOV) lO0pf, 100vceramic disc D13 empty IC13 empty LEDI3 yellow Q13 2N7000 (MOS Tratsistor)

C14 (104JI0OV) 0.luF, 100v dipped ceramic D14 empty IC14 ICL 7107CPL (3 1/2 DVM) LEDI4 green Q14 2N3904 (40V NPN transistor)

C15 (1043100V) 01suF, 100v dipped ceramic D15 empty IC15 402q (Ripple Cournter) MISSI NG LEDI5 red QI5 2N7000 (MOS Transistor)

C16 (104JI00V) O0ltF, 100v dipped ceramic D16 (1N4004) 1A400V IC16 4001 (Quad NOR gate) LEDI6 green Q16 2N3904 (40V NPN transistor)

C17 (.22K250H) 022uF 100V D17 (IN4004) IA400V IC17 4020 (Ripple Counter) LEDI7 green Q17 2N3904 (40V NPN transistor)

C18 (.047K10011) 0.047uF 100V D18 (IN4004) IA400V 10184093 (Quad NAND) LEDIS red Q18 2N3904 (40V NPN transistor)

CI9 (103J) 0.0 lu 63V Axial D19 (IN4004) IA400V C1097812 (12V regulator) LED19 red QI9 2N3904 (40V NPN transistor)

C20 (104J100V) O.luF, 100vldipped ceramic 1320 (1N4004) IA400V IC20 OP07 (Op Amp) -.SUBS-ITUTED TL[7IACP LED20 red Q20 2N7000 (MOS Transistor)

LED21 red Q21 2N3904 (40V NPN tmransistor)

C21 (104110OV) 0.tuF, 100v dipped ctrassaic D21 (1N4004) IA 400V IC21 40106 (Ilex Inverter) LED22 EQ22 C22 (l.0KI00H) l.OuF 100V D22 (1N4004) IA400V 1C22 40106 ((Hex Inverter) 2N7000 (MOS Transistor)

  • LED23 Q23 empty C23 47uF 25V-50V radial electrolytic 85C D22A ,I N4004) IA 400V IC23 4N32 (Opto Coupler)

C24 330uF 25V/35V radial electrolytic 85C D23 (IN4004) IA400V IC24 LM339N (Quad Comparator) LED24 yellow Q24 2N7000 (MOS Transistor)

LED25 BE Q25 C25 33OuF 25V/35V radial electrolytic 85C 124 (1N4004) IA 400V 2N7000 (MOS Tramistor)

C26 IOO0uF 50V radial electrolytic 105C 1325 (IN4004) IA400V LED26 red Q26 2N7000 (MOS Transistor)

C27 (104JI00V) O.luF, I00v dipped ceramic 1326 (1N4004) IA400V LED27 red C28 (104JIO0V) 0.1 uF, 100v dipped ceramic 127 (1N4004) 1A 400V

'29 (10410OV) 0.1 uF, l00v dipped ceramic D28 (1N4004) IA400V C30 (104JIDOV) 0.1 uF, IO0v dipped ceranmic 129 (1N4004) IA 400V C31 (104J10OV) 0.1 uF, 100v dipped ceramic D30 (IN4004) IA400V C32 (I04J IOOV) 0.1uF, 100v dipped ceramic 1331 (IN4004) IA400V Nij 00

Cý DPS PN 20040014 Alaum & Meier Board (Front Panel Display Bd)

C33 (IOKIOOH) LO"W 10V D32 (IN4004) IA 400V C34 (104JIOOV) 0.1uF, 100v dipped ceramic D33 (1N4004) IA400V D.34 iN4O§041ý ii C35 (104J100V) O.luF, 100Idipped ceramic 44~~nfi hr C36 4.7uF 25V/50V radial electrolytic 85C D35 (IN4004) IA 400V C37 (IOIJI1OV) 10Opf, 100vceramic disc D36 (IN4004) IA 400V C38 (104J100V) O.luF,100vdippedceramic D37 (IN4004) IA400V C39 (.047K1I0011) 0.047uF IDOV D38 (1N4004) IA 400V C40 (.22.K250M1)0.22uF 100V D39 (IN4004) IA 400V C41 (104JI0V))0.IuF, 100vdippedceramic D)40 (IN4004)IA400V L.,

C42 (1041100V) 0.luF, 100vdipped cr-amic D41 (1N4004) IA44OV C42A(102K200:A:) 0.001uF 100V 1)42 (1N4004) IA400V C43 (1041100V) 0.IuF,100vdippedcderamic D)43 (IN4004) IA400V cc C44 (104J100V) 0.1uF, 100vdippedceramic D44 (I N4004) IA400V UL C45 empty 145 (IN4004) IA 400V C46 empty D45A (IN4004) IA400V C47 empty D46 (1N4004) IA400V C48 empty D)47 (IN4004) IA 400V C49 empty W48 (IN4004) IA 400V C50 empty P49 (I N4004) IA 400V C51 (0.01KI00H) 0.OluF IOOV DS0 (1N4004) IA400V C52 (104I100V) 0.]uF, 100v dipped ceramic D51 (1N4004) IA400V C53 (104JIOOV) O.1uF, 100v dipped ceramic D52 (1IN4004) IA400V C54 (104,1010) 0.1uF, I00vdippedceramic D53 (IN4004)IA400V 055 (104Ji100V) 0.1uF, I00vdipped ceramic D54 (IN4004)1A400V C55A(04JI100V) 0.1 uf, 100vdipped ceramic D55 (1N4004) IA400V C56 (1043I00V) .Is0F, d0vdippedcerainic D56 (IN4004) 1A 400V C57 (104J10OV) 0.uf,,100v dipped ceramic D)57 (1N4004) IA 400V C58 (104I1OOV) 0.1uF, I00v dipped ceramic D58 (IN4004)tA400V C59 (0.01KI00H) 0.O1uF IOOV D59 (1N4004) IA 400V C60 (104J100V) 0.1up, I00vdipped ceranic D60 (I1N4004) IA400V C61 (104JI00V) 0.luF, 100vdipped ccramic D61 (IN4004)IA400V C62 330uF 25V/35V radial electrolytic 85C D62 (1N4004) IA 400V 063 IOOOt5F SOV radial electrolytac 105C D63 (1N4004) IA 400V C64 (I.OKIOOH) I.OF IGOV 1D64 (1N4004) IA400V C65 (104110OV) 0.1,,fF, I00vdippedceraric D65 (IN4004)1A400V C66 (I04JI00V) 0.1uF, 10Ov dipped ceramic D66 (IN4004) IA400V C67 (1041I00V) 0.luF, I00v dipped ceramie D67 (IN4004) IA400V C68 (1043100V) 0.u1uF, 100v dipped ceramic D68 empty C69 (104II0OV) 0.IuF, I0Ovdippedceramic D69 (IN4004)IA400V C70 (104J100V) 0.1aF, 10ovdipped ceamie D70 (IN4004) IA400V C71 jumperwire D71 (1N4004) IA400V C72 (104JI00V) 0.1uF, 100v dipped ceramic D72 (1N4004) IA 400V C73 (1041100V) 0.IuF, 100v dipped ceramic D73 (IN4004) IA400V 074 (104J100V) 0.1uF, 100vdipped ceramic 1)74 (IN4004) IA400V C75 (0.01KI00H) .014uiIOOV D75 (1N4004) IA 400V C76 (104JI00V) 0.1F, 100v dipped ceamic D76 (1N4004) IA 400V C77 (1O4JIooV) 0.AuF, 100vdipped cermaic¢ D77 (IN4004) IA 400V C78 (104J100V) O.luF, 100v dipped ceramic D78 (IN4004) lA400V P/1 cc CO

0 H

0 DPS PN 20040014 Alarm & Meter Board (Front Panel Display Bd)

D79 (1N4004) 1A 400V 0 C79 (0.01KI001) 0.01OF OOV z C80 (104JI00V) 0.1uF, 100v dipped ceramic DSO (IN400,) IA 400V H Cal (1043100V) U.IuF, 100v dipped ceramic C82 (1043100V) 0.1uF, I00v dipped ceramic (11 C83 (I04JIOOV) 0.1uF, 100v dipped ceramic wiuy. 7 Seg LED, 2 Digits C84 (10411 COV) 0.1 uF, I00v dipped ceramic twc,, ^ 7 Seg LED, 2 Digits

~1 C85 (104*l00V) 0.1uF, l00v dipped ceramic trtay2 7 Seg LED, 2 Digits Ira n 7 Seg LED, 2 Digits 5<

C86 (I04JIOOV) 0.1 F, tOOv dipped ceramic C87 (0I440oH) 0.1uF 400V 7 Seg LED, 2 Digits 3ry H C88 ,, 7 Seg LED, 2 Digits MISISINt; (-'a C89 (104010OV) O.1uF, 100v dipped ceramic M C90 10uF 25V/50V 85C radial electrolytic Horn Horn (-'a C91 (I04JIOOV) O.lF, I00v dipped ceramic cc C92 (104JIOOV) 0.1uF, 0Ovdipped ceramic (-ii C93 (I04JIOOV) 0.1uF, 100v dipped ceramic C9-4 (104JIOOV) 0.1SF, 100%dipped ceramic C95 (104JICOV) 0.]uF, 100v dipped ceramic C96 (104J31OV) 0.luF, 100v dipped ceramic r0 00

eo DPS PN 20040014 Alarm & Meter Board (Front Panel Display Bd) 0 Resistor (none are high temp or fuse link types) 0 RI Br R Ygold = 120K 5% 1/4w RLI P&B PN "T7CS5D-12, I2VAC/DC TPI Test Terminals ZDI IN4734A 5.6V IW Zener R2 Y V Y gold 470k 5% 1/4w COIL, 12A, 120VDC SPDT contacts TP2 Test Terminals ZD2 IN4734A 5.6V IW Zener R3 BrBlGmngold = lM5% 114w RL2 empty TP3 'rest Terminals ZD3 1N4734A 5.6V 1W Zener R4 BrR Ygold= 120K 5% li4w SWI I to 5, On,OffOffOffOn TP4 Test Terminals ZD4 I N4744A 15V IW Zener R5 Y BI R R brown = 40.2k 1%114w SW2 PB TP5 Test Terminals ZD5 IN5364A (or B) 33V 5W Zener R6 Y V Y gold = 470k 5% 114w SW3 empty TP6 Test Tes'oinals ZD5A IN4744A 15V IW Zener "1 R7 200K multiturn pot (top adjust) SW4 empty ZD6 I N4744A ISV IW Zener 5'

R8 0 0 R 0 brown ý 332k 1% 1/4w SWS I to 5, OrffOOffOn,On ISI 5 pos Terminal strip R9 Y V BI gold =47 5% /4w - . ., - TSWMAirpax 67L055 (thermal sw 55C NC)

RIO Br BlBI Br btown =k 1%I/4W SW7 PB FINH7 U, Rh1 YBIRBrrbrown =4.02K 1% 1/4w SW8 PB

'Co R12 RV 0 gold = 27k5%1/4w SW9 PB to R13 Br Bi O gold 10k 5% t/4w R14 BrBIBIgold =105% 1/2w SWIII to5,Off, On, On, Off, Off RIS BrBlGIdgold =0.1 5%2WorBrBrGldgold=.)1 5% 2)SWI2 PB R16 BrBIGldgoId =0.1 5%2WorBrBrGIdgold=.Il 5% 2W R17 Cy Gy V Br Br = 8.87K 1% 1/4w R18 Y BI R R brown = 40.2k 1% 1(4w R19 2K potentiometer (multitum, top Adjustment)

R20 Br BI R Gold = 1K, 5%, 1/4W R21 Br BI BI Br brown 1lk 1% 1i4W R22 Gy Gy V Br Br = 8.87K 1% 1/4w

.23 0 W Br gold = 390 5% I/4W R24 BrBI BI Br brown= lk, % I/4W R,-5 Oy Gy V Br Br =8,87K 1%1/4w R26 2K potentiometer (aoultitum, top Adjustment)

R27 Dr BI Grit gold = IM 5% 1/4w R28 Y V O gold = 47K 5% 114W R28A Y V Y gold = 470k 5% 1/4w R29 Br R Y gold 120K 5% 1/4w 4

R30 Y V Y gold 470k 5% 1/ w R31 Y VO gold =47K 5%I4W R32 BrB1 BI Br brown lk t 1%I4W R33 50K (multiturn, top Adj.)

P34 Br BI B1Br brown o Ik 1%l14W R35 50K (multiturn, top Adj.)

R35A Y V 0 gold 47K 5% 1/4W R36 empty R37 empty R38 empty R39 empty R40 empty R41 empty

.42 empty R43 empty R44 empty R45 empty P/g ~

HI

DPS PM 20040014 Alarm & Meter Board (Front Panel Display Bd)

R46 empty 0 R47 O W Br gold = 390 5% /4W R48 0 W Br gold = 390 5% I/4W RP49 Br Bt 0 gold = I0k 5% 1/4w R50 Br BI O gold = 10k 5% 1/4w R-5 R R Gld gold = 2.2 5% 2W R52 R R Gld gold = 2.2 5% 2W R53 Br BI Gm gold = [M 5% 1/4w R54 Y WW B brown = 4.99K 1% 1/4W

-.r R55 Y BI R Br brown = 4.02K 1% 1/4W R56 R BI BI R brown = 20K 1% 1/4W U-,

R57 Gr BI Blu Br brown = 8.06K 1% 1/4W R58 Blu BI Y Br brown = 6.04K 1%1/4 W R59 R R Br gold = 220 5% I/4W R60 Br B1 Grn gold = IM 5% l/4w R61 R V 0 gold ý 27k 5% l/4w R62 Br BI 0 gold 10k 5% 1/4w R63 R R Gm gold = 2.2M 5% 1/4W R64 Br BI R Gold [K, 5%, [/4W R65 Y VO gold =47K 5%i/4W R66 Br BI 0 gold = 10k 5% l/4w R67 Br 11R Gold = IK, 5%, 1/4W R68 O W Br gold = 390 5% I/4W 169 Gy Gy V Br Br = 8.87K 1% 1/4w R70 Y Ill R R brown = 40.2k 1% 1/4w R71 2K potentiometer (multitum, top Adjustment)

R72 200 multiturn potentiometer (T-op Adj)

R73 WBI W BI brown'ý909 1% 1/4W R74 Br 131BI Br brown = 1k 1% I/4W R75 empty R76 Br BI Gm gold = IM 5% l/4w R77 Y V Rgold = 4.71 5% 114W R78 Br BI 0 gold iI0k 5% 1/4w R79 O W Br gold = 390 5% 1/4W R80 0 W Br gold = 390 5% 1/4W R81 Y V 0 gold = 47K 5% 1/4W R82 Y V 0 gold =47K 5% 1/4W R83 Br BI Gnmgold = IM 5% 1/4w R84 Y V O gold = 47K 5% 1/4W R85 Br BI Gmngold = IM 5% 1/4w R86 0 W Br gold = 390 5% I/4W R87 Y V R gold = 4.7K 5% li4W R88 O W Br gold = 390 5% 1/4W R89 O W Br gold = 390 5% 1/4W

,90 Y V O gold = 47K 5% 1/4W R91 Y V 0 gold = 47K 5% 1/4W R92 Y V R gold = 4.7K 5% 1/4W R93 Y V O gold= 47K 5% /4W 00

H H

DPS PN 20040014 Alams & Meter Board (Front Panel Display Bd)

R94 BrBI G(m gold = IM5% 1/4w R95 BrBIO gold = I0k 5% 1/4w R96 Y V O gold = 47K 5% 1/4W R97 Y V O gold = 47K 5% 1/4W .c R98 Y V 0 gold =47K 5% 1/4W R,99 0 W Br gold 390 5% 1/4W RIO0 O W Br gold 390 5% 114W Rl0t O W Br gold'390 5% Ii4W R102 RVYgoId=270K5% 1/4W R103 empty H R104 Br l Gm gold IM 5% 1i4w Ln RI05 Br BI Gm gold IM 5% 1/4w R106 BrBI Gmgold IM 5% l/4w R107 BrBIGrngold =IM5% 14w RI08 BrBI Gm gold = IM 5%/ 14w R109 Br BI Gm gold = IM5% 114w RI10 YVRgold=4.7K5%l/4W RIII YV Rgold=4.7K 5% 1/4W RIl12 O0WBrgold=3905% l/4W R113 OWBrgold3905%1/44W Rl14 YVRgold=4.7K5%l/4W RI 14A Y V Y gold= 470k 5% 1/4w Rl 15 YVRgold-437K_5% /4W

'ZU16 empty A]17 Y V Y gold ý 470k 5% 1/4w 01 18 empty RI19 Y V O gold 47K 5% 1/4W O120empty R121 Br 131Gm gold = IM 5% 1/4w R122 Y V O gold = 47K 5% 1/4W R123 GyGyVBrIBr =8.7K 1% 1/4w R 124 5K Mudtiturn Potentiometer (top adj)

R125 BrBI BlBrbrown 1k 1% 1/4W R 126 W B1W Br brown 9.09K 1% 1/4W R127 RVOgold =27k5%l/4w R128 BrBI Gmgold =IM5% 1/4w R129 Br Bl Gm gold = I 5% 1/4w R130 YVRgold = 4ý7K 5% /4W R131 empty Rl32 Br1 3Gmgold =IM5%1/4w R133 Br BI Gn gold = IM5% 114w RI34 Br lBGmgold = IM5%l/4w R135 BtB31Gmgold =IM5%1,/4w R136 BrBIOmgold = IM5% l/4w

.137 RRRgold=2.2K5%2W RI38 R R R gold = 2.2K 5%2W/

R139 %VBIWRbrown90.9K 1%1/4W R140 Gy Gy V 0 brown = 887K I% I/4W M r'a co

DPS PN 20040014 Alann & Meter Board (Front Panel Display Bd)

R141 BrOBI Rbrown = 13K 1% 1/4W 0 R142 BrO BI R brown= 13K 1% 1IAW R142A R V 0 gold = 271 5% 1/4w R1 42A ( non-sid holes scar sw & R 145)

R 143 Gy Gy V O brown = 887K 1% l/4W R144 W BI W R bomw =90.9K 1% 1/4W R145 0W Brgold=3905% 1/4W R146 Y V BI gold =47 5% 1/4w P,147 YVOgold 47K5%I/4W 0O R 148 Br BI Grn gold =IM 5% 1/4w zn R149 YVOgold=47K5%1/4W RI50 OWBrgold=3905% 1/4W R151 0 W Br gold= 390 5% 1/4W R152 Y BI R R brown = 40.2k 1% 1/4w R153 Br 0 V 0 brown 137K 1%I/4W R154 O Y BI O brown = 340K 1% 1/4W R155 W BI W R brown = 90.9K 1% /4W R156 BrOVObrown= 137K1% 1/4W I: /4W D E 4 . .IK ; . ,;:.  : .. . : . I. -.. *. - can't find f'zl 01 0

N Co

DPS PN 20050061 Motherboard Dedicated T55201 SNO DPS SN 354 Review of motherboard 1.JPI2 called TPI2 in BOM - ROM typo R43 was located into R42, was corrected by Bill Speth of OPS 2. R 12 per BOM is 220 Ohm Resistor but installed 100 olnn - RI 5 will adjust out and difference

3. R30-R.32 & R38 can be any value from a jumper to 10 ohns and any wattage up to 2W - The purpose of these resistors are to fail when another component fails, saving the clad on the motherboard. Jumpers & larger wattage resistors could permit motherboards clad to fuse as a secondary failure but does not affect operability.
4. R40 is shown as R46 ott ROM (R46 on PCB is empty) - BOM typo
5. R41 per BONI is I K but had 200 Ohm resistor installed - Per Bill Speth, R41 car be any nominal resistor between 200 & 1000 ohms.

LO

6. R43 per BOM should be 47 olun but had (2) 100 olors in parallel- Per Bill Spreth, R43 can have any equivalent nominal resistor beiween 45 & 55 ohms %vith1/2W I,)

equivalent sating.

BOM RL! PN also verified againstqua ification sample Jumpers Cl empty . Dl empty FUI ICI 4N32 Optocoupler J1 9=4 space 4 JPI Y PCI 30=(2)15 RI empty RLI P&B PN KHAU-17DII-48, A Y C2 empty D2 empty FUJ2 N/, J2 9=3 space 4 space JP2 1-3,2-4 PC2 30=(2) 15 P2 empty 12VAC/DC COIL, 12A, 12OVDC A SPDT contacts B Y C3 (104J10OV) 0.hP, OOvD3 (IN4004) FU3 N1, J3 9 JP3 1-3,2-4 PC3 30=(2)15 R3 Y V R gold= 4.7K5% 114W C Y C4 (10410OV) .luF, 100v 1)4 (1N4004) "FU4 REpD.LED (LED I in BOM) 14 12-6 space 5 JP4 1-3,2-1 PC4 15 R4 Y V R gold = 4.7K 5% 114W RL2 empty D Y CS empty D5 (IN4004) FU5 em *pty J5 9=space 7 space JP5 empty PC5 empty R5 RPR Gld gold = 2.25% 1/4W R.L3 empty E Y C6 (104JI00V) O.luF, IOOvD6 empty J6 12=3 space 8 JP6 Y PC6 empty R6 200 multiturn potentiometer (Top Ad RL4 empty F Y D7 (IN4004) IA 400V J7 12 JP7 Y R7 Br RI BIBI brown = 100 1% l/4W RL5 empty (3 Y D8 empty 38 N/A JP8 Y R8 Y V R gold - 4.7K 5% 1/4W RL6 empty 11 Y D9 (IN4004) IA400V J9 9=space 8 JP9 (CUT 2-3),1-3,2-4 R9 R R Gm gold = 2.2M 5% 1/4W I N/A DI0 empty J10 9=2 space 2 space 3 JP10 empty RIO empty J Y DiI empty ill 12=3 space 8 JPl I B-F RI1 empty K Y D12 empty J12 9rspace 3 space 4 JP 12 (CUT 1-2), 1-3, 2-4 R12 RR Br gold =220 5% 114W

t. y D13 empty J13 9=2 space 5 space R13 empty

/A Y 12=3 space 2 space 2 spar c 2 R14 empty N Y empty JP12 called TPI2 in ROM R15 200 multitum potentiometer (Top Adj)

COM LOOP A (Mea cosn) = LOOP empty R16 empty P Y R17 empty R18 empty Q Y Y R19 R R RPgold 2.2k 5% 2W R

S Y empty R20 empty TI C,,j T Y n2 DPC-20-500 I 15/230V TO 10/1 V, IOVA (0.SA per secondary coil, dual coil) R21 cerpty 0.t U Y T3 DPC-20-500 115/230V TO 10/1bV, IOVA (O.5A per secondary coil, dual coil) R22 empty V Y T4 DPC-20-500 115/230V TO I 10/V,IOVA (0.5A per secondary coil, dual coil) R23 empty W Y T5 DPC-20-06, i 151230V to I O/l OV I 2VA (0.06A per secondary coil, dual coil) P24 R R R gold 2.2k 5% 2W T6 DPC-20-06, 115/230V to 10/10V 12VA (0.06A per secondary coil, dual coil) R25 empty X Y Y Y T7 empty, R26 empty 18 empty R27 empty 7 Y T9 DPC-20-06, 115/230V to 10/10V 1,2VA (0.06A per secondary coil, dual coil) R28 empty TIO DPC-20-06, 1151/230V to I0/i10V 1.2VA (0.06A per secondary coil, dual coil) R29 empty TIll DPC-20-500 I 15/230V TO IU/IOV, [OVA (O.SA per secondary coil, dual coil) R30 I 5%2W Br B1Gld gold = 0.1 5% 2W TI2 DPC-20-500 115/230V TO 10/1 V, IOVA (03A per secondary coil, dual coil) R31 I5y*2W: . BrBlGIld g O.l15%2W T13 empty R32 1 5%2 .k BrrBllddgold 0.1 5%2W 114 empty R33 Blu Gy R gold = 6.8k 5% 2W R34 Bin Gy R gold = 6.8k 5% 2W R35 Ni/A R36 empty R37 empty R38 Br BI BI gold = l0 5% 2W ezT

DPS PN 20050061 Motherboard R39 emptyGld gold= 2.2 5% 1/4W R

R40 R shown R R Brgoldas R46= in BOM 2W 2205%

)K5%2W R41 co R42 empty (2) Bi BI Br gold =1O0 5%.1/4W (2 47 5%.2 V R43 empty itt par .aeI is so, s% ihik)

R44 brown 100 1% 1/4W R45 Br Bt BI BI R46 empty RRGldqgold = 2.2 5% I/4W R47 R48 empty 2K potentiometer (multitumn, top Adjustm R49 W BI W BI brown = 909 1%114W R50 R R R gold = 2.2k 5% 1/4W P151 R R R gold =2.2k 5% 1/4W R52 200 multitum potentiometer (Top Adj)

R53 R54 empty R55 empty R56 empty R57 empty R58 empty R59 empty Silver gold ý 0.01 5% 2W R60 Br BI Br BI Silver gold= 0.01 5% 2W R61 R62 empty R R Gld gold ý 2.2 5% 114W R63 R R GId gold = 2.2 5% 1/4W R&4 R65 empty P R Gld gold = 2.2 5% 1/4W R66 P67 empty R68 empty R69 empty fI" 00 00

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