ML20209J505

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Summary of 870130 Meeting W/Util & S&W Re Util Cable Ampacity Sampling Program.List of Attendees & Viewgraphs Encl
ML20209J505
Person / Time
Site: Sequoyah  Tennessee Valley Authority icon.png
Issue date: 02/02/1987
From: Alexion T
Office of Nuclear Reactor Regulation
To:
Office of Nuclear Reactor Regulation
References
NUDOCS 8702060336
Download: ML20209J505 (17)


Text

{{#Wiki_filter:. Docket Nos.: 50-327 and 50-328 2 FEB 1937 LICENSEE: Tennessee Valley Authority FACILITY: Sequoyah Units 1 and 2

SUBJECT:

SUMMARY

OF MEETING TO DISCUSS TVA'S CABLE AMPACITY SAMPLING PROGRAN On January 30, 1987, representatives of NRC and TVA met to discuss TVA's cable ampacity sarrpling program. Enclosure 1 lists the attendees. Enclosure 2 provides slides used by TVA. TVA plans to formally submit this program in about three weeks.

Thomas W. Alexion, Project Manager PWR Project Directorate #4 Division of PUR Licensing-A 4

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Enclosures:

As stated cc: See next page g, PWR PWRI fW-TAl' ext ,ac BJYc ngblood 02/ k /87 02// '/87 8702060336 9702O2 PDR ADOCK 05000327 P PDR

ENCLOSURE 1 NRC/TVA AMPACITY MEETING JANUARY 30, 1987 NAME ORGANIZATION T. Alexion NRC/PWR#4 F. Rosa NRC/EICSB J. Knight NRC/EICSB P. Kang NRC/EICSB P. Gill NRC/EICSB B. J. Youngblood NRC/PWR#4 W. S. Raughley TVA Chief Electric Cngineer T. Shea Stone & Uebster Engineering Corporation C. H. Fox TVA ONP M. Harding TVA Sequoyah T. Ippolito TVA Licensing J. Holonich NRC/PWR#4 T. J. Kenyon NRC/PWR#4 R. Uessman NRC/TVAPS t i I e

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ENCLOSURE 2 TENNESSEE VALLEY AUTHORITY SEQUOYAH NUCLEAR PLANT (SQN) UNITS 1 AND 2 .

SUMMARY

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CABLE AMPACITY SAMPLING PROGRAM PRESENTED TO THE U.S. NUCLEAR REGULATORY COMMISSION WASHINGTON, D.C.

                 .                  JANUARY 30, 1987 DNEl-2138W                               -
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AGENDA I MEETING BETWEEN TVA AND NRC ELECTRICAL CABLE AMPACITY I. PROBLEM IDENTIFICATION

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A. INDEPENDENT AND TVA CONDUCTED AUDITS B. TVA PROBLEM IDENTIFICATION REPORT ' C. TVA EMPLOYEE CONCERNS EVALUATION PROGRAM II. PROBLEM DESCRIPTION A. SPECIFIC AREAS OF CONCERN B. MAGNITUDE OF POTENTIAL DISCREPANCIES III. PROBLEM SOLUTION AND STATUS A. REVISED ELECTRICAL DESIGN STANDARD

1. BASIS'0F THE REVISED STANDARD
2. TVA SPECIFIC INSTALLATION CONFIGURATIONS
3. INDEPENDENT TECHNICAL REVIEW
4. IMPLEMENTATION OF THE REVISED STANDARD B. SAMPLING PROGRAM
1. PURPOSE
2. INDUSTRY STANDARD BASIS
3. IMPLEMENTATION
4. RESULTS C. CORRECTIVE ACTIONS AND STATUS
1. ENGINEERING REPORT FOR SCR SONEEB86178 DNEl-210lW l
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THE FOLLOWING VOLTAGE LEVEL DEFINITIONS APPLY AS USED IN THIS PRESENTATION AND DS-E12.6.3:

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V3 - AUXILIARY AND CONTROL AC AND DC POWER CABLES OPERATING AT A VOLTAGE OF UP TO 277V AND A CURRENT OF LESS THAN 30 AMPERES. . V4 - AUXILIARY AC AND DC POWER CABLES OPERATING AT A VOLTAGE UP TO 600V. THIS INCLUDES CABLES OF 277V OR LESS WITH A RATED LOAD CURRENT OF 30 AMPERES OR GREATER. V5 - MEDIUM VOLTAGE AUXILIARY POWER CABLES WITH A NOMINAL RATED VOLTAGE OF 5, 8, OR 15 KV. DNEl-2157W I.7G i l 1 l l _ - - .- . . . . . - - . - . ---_ - - - ... - - - . - - - - - - - - --

PROBLEM IDENTIFICATION .. A. INDEPENDENT AND TVA CONDUCTED AUDITS

1. INP0 FINDING, MARCH 1984
2. TVA BELLEFONTE ELECTRICAL EVALUATION TEAM FINDING, JANUARY 1985
3. NUCLEAR SAFETY REVIEW STAFF (NSRS) REPORT, MARCH 1986 B. TVA PROBLEM IDENTIFICATION REPORT
1. PIRGENEEB8605 APPROVED 8/7/86 C. TVA EMPLOYEE CONCERNS EVALUATION PROGRAM
1. ELEMENT 240.0, CABLE DERATING (DESIGN) AND CABLE C0ATING DERATING DNEl-2142W e ,'

1 PROBLEM DESCRIPTION A. SPECIFIC AREAS OF CONCERN: ADDRESSED IN ADDRESSED IN ORIGINAL STANDARDS REVISED STANDARD PARAMETER (DS-F17.1.1 .4) (DS-E17.6.3) CHANGE IN AMPACITY DUE TO No YES THE NUMBER OF CURRENT CARRYING CONDUCTORS IN A CABLE ROUTED IN TRAY CHANGE IN AMPACITY DUE TO NO YES AN INCREASED DEPTH OF CABLE IN RAND 0MLY FILLED TRAYS CHANGE IN AMPACITY IN No YES RAND 0MLY FILLED TRAYS DUE TO A CHANGE IN THE CABLE DIAMETER . CHANGE IN AMPACITY OF NO YES CABLES IN CONDUITS DUE TO THE GROUPING OF CONDUITS CHANGE IN AMPACITY OF No YES CABLES IN CONDUITS DUE TO THE NUMBER OF CURRENT CARRYING CONDUCTORS IN THE CONDUIT CHANGE IN AMPACITY WHEN NO YES CABLES OF DIFFERENT INSULATION TEMPERATURE RATINGS ARE ROUTED IN THE SAME RACEWAY DERATING EFFECTS OF FIRE No YES RETARDANT CABLE C0ATINGS, TRAY COVERS, AND BOTTOMS AND APPENDIX R FIRE WRAP DNEl-2139W PROBLEM DESCRIPTION (CONTINUED) B. MAGNITUDE OF POTENTIAL DISCREPANCIES: PRIMARILY REDUCTION AFFECTS PARAMETER OF AMPACITY VOLTAGE ~ LEVEL CHANGE IN AMPACITY DUE T0 THE NUMBER OF CURRENT g3/n V3, V4 CARRYING CONDUCTORS IN A CABLE ROUTED IN TRAY CHANGE IN AMPACITY DUE TO Ampacity @ 30% 4" V4 AN INCREASED DEPTH OF Ampacity 0 30% 3" "* CABLE IN RAND 0MLY FILLED TRAYS d CHANGE IN AMPACITY IN I xI V3, V4 RANDOMLY FILLED TRAYS DUE TO A CHANGE IN THE CABLE

                                                *.5 DIAMETER CHANGE IN AMPACITY OF             6 x 1 matrix      .86            V4, V5 CABLES IN CONDUITS DUE TO THE GROUPING 0F CONDUITS CHANGE IN AMPACITY OF             4-6 conductors =.80              V4 CABLES IN CONDUITS DUE TO         43 and above       =.50 THE NUMBER OF CURRENT CARRYING CONDUCTORS IN THE CONDUIT CHANGE IN AMPACITY WHEN           90 --+ 7 5  =.86                 V4 CABLES OF DIFFERENT               90 --+ 60   =.66 INSULATION TEMPERATURE RATINGS ARE ROUTED IN THE SAME RACEWAY DERATING EFFECTS OF FIRE          cable coating           =.96    V4, V5 RETARDANT CABLE C0ATINGS,        Tray cover               =.75 TRAY COVERS, AND BOTTOMS         Tray bottom              =.89 AND APPENDIX R FIRE WRAP         Tray cover & bottom =.66 3-M Appendix R wrap conduit               =.625 3-M Appendix R vrap tray                  =.44 DNEl-2139W

PROBLEM SOLUTION AND STATUS A. REVISED ELECTRICAL DESIGN STANDARD (DS-E12.6.3)

                 .l . BASIS OF THE REVISED STANDARD                              '

(CALCULATION EEB-CSTF-0001 REV 1) CABLES INSTALLED IN AMPACITY BASIS _ CONDUIT IPCEA P-46-426 NEC ARTICLE 310 (1987) TRAY (RANDOMLY FILLED) V3, V4 ICEA P-54-440 IEEE 70 TP 557 PWR TRAY (MAINTAINED SPACING) V5 IPCEA P-46-426

2. TVA SPECIFIC INSTALLATION CONFIGURATIONS CABLES INSTALLFD IN AMPACITY BASIS FIRE PROTECTIVE CABLE C0ATINGS JOSLYN RESEARCH CENTER TEST REPORT FACTORY MUTUAL TEST REPORT TRAY COVERS AND/0R BOTTOMS 3M CORPORATION SPONSORED TEST REPORT IEEE TRANSACTION 83SM305-0 APPENDIX R FIRE WRAP 3M CORPORATION SPONSORED TEST REPORT THERMAL SCIENCES, INC., SPONSORED TEST REPORT DNE1 - 2140W PROBLEM SOLUTION AND STATUS (CONTINUED)
3. INDEPENDENT TECHNICAL REVIEW A. THE STANDARD WAS DEVELOPED UTILIZING TVA AND STONE & WEBSTER ENGINEERING CORPORATION EXPERTISE.

B. THE METHODOLOGY HAS BEEN REVIEWED AGAINST, AND FOUND TO BE IN ACCORDANCE WITH, THE STANDARDS ~0F SARGENT & LUNDY AND GILBERT COMMONWEALTH. C. THE STANDARD WAS REVIEWED AND FOUND ACCEPTABLE BY BECHTEL AS PART OF THE EMPLOYEE CONCERNS PROGRAM.

4. IMPLEMENTATION OF THE REVISED STANDARD A. THE SELECTION OF POWER CABLE SIZES UTILIZING DS-E12.6.3 IS REVIEWED FOR ALL NUCLEAR PROJECTS BY THE TVA ELECTRICAL ENGINEERING BRANCH PERSONNEL WHO DEVELOPED THE STANDARD. THIS WILL CONTINUE UNTIL A HIGH LEVEL OF CONFIDENCE IS ACHIEVED IN THE PROJECT PERSONNEL.

DNE1 - 2140W

       .                  .                                                         l PROBLEM SOLUTION AND STATUS (CONTINUED)

B. SAMPLING PROGRAM

1. PURPOSE A. DETERMINE THE ADEQUACY OF ELECTRICAL CABLES WITH RESPECT TO AMPACITY B. BOUND ANY IDENTIFIED PROBLEMS
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C. CORRECT ALL IDENTIFIED DEFICIENCIES D. PROVIDE COMPLETE, AUDITABLE DOCUMENTATION

2. INDUSTRY STANDARD BASIS A. MILITARY STANDARD 105D DATED APRIL 29, 1963
1. MULTIPLE SAMPLING PLAN (A NUMBER OF SUCCESSIVE SAMPLES MAY BE REQUIRED TO REACH A DECISION)
2. NORMAL INSPECTION (AS OPPOSED TO REDUCED OR TIGHTENED)
3. ACCEPTABLE QUALITY LEVEL OF 4.0 (AQL IS THE MAXIMUM PERCENT DEFECTIVE. HOWEVER, ALL FAILURES WERE EVALUATED FOR GENERIC ROOT CAUSES. UNLESS AN ISOLATED CAUSE WAS FOUND, FURTHER REVIEW, WHICH MAY INCLUDE ADDITIONAL SAMPLING, WAS PERFORMED.)
3. IMPLEMENTATION A. ESTABLISHED A SEPARATE ENGINEERING GROUP WITHIN THE ELECTRICAL ENGINEERING BRANCH TO CONDUCT THE SAMPLING PROGRAM.

B. SEQUOYAH SPECIAL MAINTENANCE INSTRUCTION SMI-0-317-41 "WALKDOWN PROCEDURE FOR AMPACITY"

1. IDENTIFIED EXISTENCE AND LOCATION OF TRAY COVERS AND/0R BOTTOMS
2. IDENTIFIED EXISTENCE AND LOCATION OF APPENDIX R WRAP C. SEQUOYAH ENGINEERING PROCEDURE SOEP-47
                              " SAMPLING FOR CABLE AMPACITY"
1. DEFINED INSPECTION LOTS A. V3 LEVEL CABLES ROUTED IN TRAY B. V3 LEVEL CABLES ROUTED IN CONDUIT WITHOUT APPENDIX R FIRE WRAP DNEl-2150W PROBLEM SOLUTION AND STATUS (CONTINUED)

C. V3 LEVEL CABLES ROUTED IN CONDUITS WITH APPENDIX R FIRE WRAP D. V4 LEVEL CABLES ROUTED IN TRAY WITHOUT TRAY

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COVERS, BOTTOMS OR APPENDIX R FIRE WRAP E. V4 LEVEL CABLES ROUTED IN TRAY WITH TRAY COVERS AND/0R BOTTOMS AND/0R APPENDIX R FIRE WRAP F. V5 LEVEL CABLES ROUTED IN TRAY WITHOUT TRAY COVERS, BOTTOMS OR APPENDIX R FIRE WRAP. G. V5 LEVEL CABLES ROUTED IN TRAY WITH TRAv COVERS, AND/OR BOTTOMS AND/0R APPENDIX R FIRE WRAPS H. V4 AND V5 LEVEL CABLES ROUTED IN CONDUIT WITHOUT APPENDIX R FIRE WRAP I. V4 AND V5 LEVEL CABLES ROUTED IN CONDUIT WITH APPENDIX R FIRE WRAP

2. DETERMINED THE TOTAL NUMBER OF UNITS (CLASS 1E
                           ' AND NON-CLASS 1E CABLES ROUTED WITH CLASS 1E CABLES) IN EACH LOT BASED ON THE MOST LIMITING RACEWAY CONFIGURATION FOR AMPACITY
3. SELECTED SAMPLES ON A RANDOM BASIS
4. EVALUATED SAMPLES AGAINST THE REQUIREMENTS OF DS-E12.6.3
5. CONTINUED UNTIL AN ACCEPTABLE QUALITY LEVEL WAS ACHIEVED IN EACH LOT OR UNTIL THE LOT WAS REJECTED. ALL CABLES WITHIN A REJECTED LOT HAD THEIR ADEQUACY WITH RESPECT TO AMPACITY DETERMINED.
4. RESULTS A. CALCULATIONS SON-EPS-006 V3-LEVEL SON-EPS-007 V4-LEVEL SON-EPS-008 VS-LEVEL
1. UNVERIFIED ASSUMPTIONS A. ACCURACY OF THE SON CABLE SCHEDULE DATABASE PROBLEM SOLUTION AND STATUS (CONTINUED)

B. INSTALLED THICKNESS OF THE FIRE PROTECTIIVE CABLE COATING (THE ABOVE WILL BE RESOLVED BY RESOLUTION OF EMPLOYEE CONCERN PROGRAM ELEMENTS 238.01, 238.03, 239.00, AND 240.00) '- B. SIGNIFICANT CONDITION REPORT SCR SQNEEB86178 e i 1 4 l i I . . _ _ -- _ _...._ _ __. _ --_. __.-. - _ _ _ , _ -- ___ _ _ _ __ _ _ ____ _ .. _ _. _ -_ _ _ _

PROBLEM SOLUTION AND STATUS (CONTINUED) C. CORRECTIVE ACTIONS AND STATUS

1. ENGINEERING REPORT FOR SCR SQNEEB178 A. TRAY COVERS NOT REQUIRED FOR PERSONNEL PROTECTION OR TO MEET LICENSING COMMITMENTS WERE REMOVED, B. CABLE TRAY FILL WAS FR0 ZEN AT ITS EXISTING, LESS THAN 30% FILL C. FUTURE BOARD ADDITIONS WERE LIMITED D. CONSERVATISM IN LOAD TYPE MULTIPLIERS WAS REMOVED E. CABLES WITH REMAINING DISCREPANCIES ARE BEING REPULLED.

DNEl-2150W I

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j 1 i 1 i NO. OF CONTROL NO. OF CONTROL POWER CABLES NO. OF POWER CABLES - TOTAL No. REQUIRED IN CABLES IN THOSE No. LOT NO. OF CABLES SAMPLE LOT ANALY7ED ANALYZED PASSED 1 (A) 5919 50 376 1 1 2 (B) 3331 52 693 4 4 i j 3 (C) 3 __I 3 _Q _a i TOTAL 9253 105 1072 5 5

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7,44[ i <S. iiiPLING PROGRAM 3 CORRECTIVE ACTION She TOTAi.NO. No. TO LOT NO, OF CABLES No. PASSED No. FAILED BE REPLACED 4 .(D) 407 269 - 138 12

                                     $S'~(E)                                 568              +

27{ 291 , 108 *

            's                       1 6, (F)                                 29                                  21                                            8                            2 7             (G)               28                                 28                                       '

0 0 8 (H) 58 42  : 16 6 S (I) 11 9 2 2 4_ _ -.. TOTAL ' 1101 646 , 455 130 1 y

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Pr. S. A. t!hite Tennessee Valley Authority Sequoyah huclear Plant cc: Tennessee Deoartment of Public Regional Administrator, Region II Health U.S. Nuclear Regulatory Ccmission, ATTN: Director, Bureau of 101 Marietta Street, N.W., Suite 2900 Envircrrental Health Services Atlanta, Georgia 30323 Cordell Hull Building Nashville, Tennessee 37219 - R. W. Cantrell - ATTN: D. L. Williams Mr. Michael H. Mobley, Director Tennessee Valley Authority Division of Radiological Health 400 West Sunanit Hill Drive, M12 A12 T.E.R.R.A. Building Knoxville, Tennessee 37902 150 9th Avenue North Nashville, Tennessee 37203 Mr. Bob Faas Westinghouse Electric Corp. County Judge P.O. Box 355 Hamilton County Courthouse Pittsburgh, Pennsylvania 15230 Chattanooga, Tennessee 37402 R. L. Gridley Tennessee Valley Authority SN 1578 Lookout Place Chattanooga, Tennessee 37402-2801 M. R. Harding Tennessee Valley Authority Sequoyah Nuclear Plant P.O. Box 2000 Soddy Daisy, Tennessee 37379 Resident Inspector /Sequoyah NPS c/o U.S. Nuclear Regulatory Commission

2600 Igou Ferry Road l Soddy Daisy, Tennessee 37379 H. L. Abercrombie

!. Tennessee Valley Authority I Sequoyah Nuclear Plant I P. O. Box 2000 Sodriy Daisy, Tennessee 37379 l I

MEETIf1G SUfEARY DISTRIBUTION

 ,' Dccket File "                                    hRC Participants fi C FCR F                                              T. Alexion L PDR                                           F. Rosa NSIC                                            J. Knight PRC System                                      J. Holonich PUR#4 Reading File                              B. J. Youngblood Project Manager    T. Alexion                   T. J. Kenyon M. Duncan                                        P. Kang OGC-Bethesda                                    d. Wessman J. Partlow                                      P. Gill E. Jorden B. Grimes ACRS (10)

H. Thorrpson, Jr. H. Denton J. Taylor ' B. Hayes N. Grace S. A. Connelly D. Muller T. hovak K. Barr, Reg II G. Zech, Reg II C. Upright, Reg II W. Long B. K. Singh J. Thompson N. Thompson M. Reinhart K. Hooks L. Spessard TVA0G (3) S. Richardson AR 5029 OTHERS i ! bcc: Licensee & Service List l l l l 1 i l}}