ML20149M588

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Errata to SALP Rept 50-322/86-99 for Mar 1986 - Jul 1987, Revising Page 38 & Table 5
ML20149M588
Person / Time
Site: Shoreham File:Long Island Lighting Company icon.png
Issue date: 09/18/1987
From:
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To:
Shared Package
ML20149M340 List:
References
50-322-86-99, NUDOCS 8802260143
Download: ML20149M588 (56)


See also: IR 05000322/1986099

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ENCLOSURE 2

U. S. NUCLEAR REGULATORY COMMISSION

REGION I

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SYSTEMATIC ASSESSMENT OF LICENSEE PERFORMANCE

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REPORT 50-322/86-99

LONG ISLAND LIGHTING COMPANY

SHOREHAM NUCLEAR POWER STATION

i ASSESSMENT PERIOD: MARCH 1, 1986 - JULY 31, 1987 1

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BOARD MEETING DATE: SEPTEMBER 18, 1987

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TABLE OF CONTENTS

Page

I. INTRODUCTION................................................ 1

A. Purpose and Review..................................... 1

B. SALP Board Members..................................... 2

C. Background............................................. 3

II. CRITERIA.................................................... 5

III. SUMMARY O F R E S U LT S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7'

A. Facility Performance................................... 7

B. Overall Facility Evaluation............................ 8

IV. PERFORMANCE ANALYSES........................................ 9

A. Plant Operations and Startup Testing................... 9

B. Radiological Contrc1s.................................. 13

C. Maintenance............................................ 17

D. Surveillance........................................... 19

E. Engineering and Corporate Technical Support............ 21

F. Emergency Preparedness............................ .... 24

G. Security and Safeguards................................ 26

H. Training and Qualification Effectiveness............... 28

I. Licensing Actions...................................... 30

J. Assurance of Quality................................... 33

V. $UPPORTING DATA AND SUMMARIES............................... 35

A. Investigation and Allegation Review.................... 35

B. Escalated Enforcement Actions.......................... 35

C. Management Conferences................................. 36

D. Licensee Event Reports................................. 37

E. Licensing Activities................................... 39

Tables and Figures

Tabl e 1 - Li ce n see Event Repo rt s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T1-1

Table 2 - Inspection Hours Summary............................... T2-1

Table 3 - Enforcement Summary.................................... T3-1

Table 4 - Insoection Report Activities........................... T4-1

Table 5 - Unplanned Automatic Trips and Shutdowns................ TS-1

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I. INTRODUCTION

A. Purpose and Overview

The Systematic Assessment of Licensee Performance (SALP) is an inte-

grated NRC staff effort to collect the available observations and

data on a periodic basis and to evaluate licensee performance based

upon this in forma tion. SALP is supplemental to normal regulatory

processes used to ensure compliance with NRC rules and regulations.

SALP is intended to be sufficiently diagnostic to provide a rational

basis for allocating NRC resources and to provide meaningful guidance

to the licensee's management to promote quality and safety of plant

construction and operation.

An NRC SALP Board, composed of the staff members listed below, met

on September 18, 1987 to review the collection of performance obser-

vations and data to assess the licensee performance in accordance

with the guidance in NRC Manual Chapter 0516, "Systematic Assessment

of Licensee Performance." A summary of the guidance and evaluation

criteria is provided in Section II of this report.

This report is the SALP Board's assessment of the licensee's safety

performance at the Shoreham Nuclear Power Station for the period

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March 1,1986 through July 31, 1987. The Summary fiadings end totals '

reflect a 17-month assessment period.

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B. SALP Board ,

Board Chairman

S. Collins, Deputy Director, Division of Reactor Projects (DRP)

Members

W. Johnston (see note), Acting Director, Division of Reactor Safety

(DRS)

T. Martin, Director, Division of Radiation Safety and Safeguards

(DRSS)

W. Butler, Director, Project Directorate I-2

L. Bettenhausen, Chief, Projects Branch 1, DRP

R. Gallo (see note), Chief, Operations Branch, DRS <

C. Cowgill, Chief, Reactor Projects Section (RPS) 10, DRP

C. Warren, Senior Resident Inspector, RPS 10, DRP

R. Lo, Licensing Project Manager, NRR

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NOTE - R. Gallo was alternate voting member in absence of W. Johnston

Other Attendees

F. Crescenzo, Resident Inspector, RPS 10, DRP ,

P. Habighorst, Reactor Engineer, RPS 10, DRP

A. Blough, Chief, RPS 1A, DRP

P. Eapen, Chief, Quality Assurance Section, Operations Branch, DRS

M. Shanbaky, Chief, Facilities Radiation Protection Section, DRSS

W. Kushner, Safeguards Scientist, Security, DRSS

E. Fox, Senior Emergency Preparedness Specialist, DRSS

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C. Background

Licensee Activities

Operations at the Shoreham Station are authorized and governed by an

operating nuclear plant license not to exceed five percent rated

power (NPF-36). The unit began this evaluation period in cold shut-

down since the requirements of the Low Power Test Program were essen-

tially completed during the previous assessment period. However,

modifications made to the High Pressure Coolant Injection and Reactor

Core Isolation Cooling Systems required a return to low power opera-

tions for retesting of these systems.

Two periods of low power operations occurred during this assessment

period; the first began on August 4,1986 and the facility returned

to a cold shutdown on September 1, 1986. Curing this first period

of operation, retesting of HPCI and RCIC was completed and a major

milestone was achieved when the Main Generator was synchronized to

the Long Island Grid. The second period of low power operations

began on May 22, 1987. This period of operation involved some

retesting and system tuning along with another period of synchroniza-

tion of the main generator with the grid and ended on June 8,1987.

4 Outages between periods of operation have been used to effect plant

modifications, complete major surveillance items and replace defec-

tive components. The facility successfully completed a Containment

,. Integrated Leak Rate Test in January 1987, completed replacement of

HPCI turbine exhaust rheck valves, replaced the neutron sources, and

. completed modifications to the Standby Liquid Control and Alternate

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Rod Insert Systems. Modi fications to the Emergency Power System

which would tie the Colt Emergency Diesel Generators into this system

have continued throughout the assessment period.

One major operational event occurred during this period. On

March 18,1987 the faci! My :.:ffc. sd a loss of Off site Power when

both the Normal and Reserve Station Service transformers tripped.

The event was caused by personnel error during ..odification of the

103 Emergency Bus. This event was the subject of an NRC/ Licensee

Management Meeting held in King of Prussia, Pa. on April 4, 1987.

Organizational changes at the facility occurred throughout the i

assessment period. An Assistant Vice President Nuclear position was

created and filled to further increase senior management presence on

site. Organization changes within the Quality Assurance organization

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have been instituted to make the organization conform more closely

, with similar organizations at other facilities. Formation of a

. separate Office of Training also occurred during this period.

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At the end of the assessment period, the facility was in cold shut-

down, with Emergency Power Supply modifications in progress. Full

power license issuance is contingent on resolution of Emergency

Planning issues.

l Inspection Activities

Two NRC resident inspectors were assigned to the site for twelve

months of the period with at least one inspector assigned for the

entire period. The total NRC inspection hours for the 17 month

assessment period was 3562 hours0.0412 days <br />0.989 hours <br />0.00589 weeks <br />0.00136 months <br />. This was equivalent to 2514 inspec-

tion hours for a twelve month period. Distribution of these hours

for each functional area is depicted in table 2 of this document.

During the assessment period three NRC team inspections were conduc-

ted covering the following functional areas:

1. Radiochemistry Section Corrective actions

2. Training and Qualification Effectiveness

3. Engineering and Corporate Support

This report also includes assessment of "Training and Qualification

Effectiveness" and "Assurance of Quality" as separate functional

areas. Although these topics are assessed in other functional areas

through their use as evaluation criteria, these two areas are summar-

ized separately to provide a synopsis. For example, quality assur-

ance effectiveness was assessed on a day-to-day basis by the resident

inspector and as a part of most specialist inspections. Quality

Assurance is an integral responsibility of every employee; one of the

management tools to measure effectiveness is reliance on quality

assurance inspections and audits. Other major factors that influence

quality, such as involvement of first-line supervision, safety com-

mittees, and worker attitudes, are discussed in each functional area

as appropriate. Engineering support was evaluated as a separate

functional area for the first time in this report.

Tabulations of associated enforcement actions, inspection activities

and unplanned shutdowns are contained in Tables 3 and 4 and 5

respectively.

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II. CRITERIA

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Licensee performance is assessed in selected functional areas, depending

upon whether the facility is in a construction, preoperational, or opera-

ting phase. Functional areas normally represent areas significant to

nuclear safety and the environment. Some functional areas may not be

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assessed because of little or no licensee activities, or lack of meaning-

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ful observations. Special areas may be added to highlight significant

observations.

l One or more of the following evaluation criteria were used to ussess each

functional area.

1. Management involvement and control in assuring quality

2. Approach to the resolution of technical issues from a safety stand- ,

point

Responsiveness tn NRC initiatives

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4. Enforcement history

5. Operational and Construction events (including response to, analysis  !

of, and corrective actions for)

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6. Staffing (including management)

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7. Tsaining and Qualification Effectiveness

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However, the SALP Board is not limited to these criteria and others may

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have been used where appropriate.

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l. Based upon the SALP Board assessment, each functional area evaluated is ,

classified into one of three performance categories. The definitions of l

these performance categories are: '

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Category 1. Licensee management attention and involvement are aggressive

and oriented toward nuclear safety; licensee resources are ample and

effectively used so that a high level of performance with respect to

operational safety and construction quality is being achieved. Reduced

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NRC attention may be appropriate.

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Category 2. Licensee management attention and involvement are evident and ,

.. are concerned with nuclear safety; licensee resources are adequate and l

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reasonably effective so that satisfactory performance with respect to

i operational safety is being achieved. NRC attention should be maintained

at normal levels.

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Category 3. Licensee management attention or involvement is acceptable

and considers nuclear safety, but weaknesses are evident; licensee

resources appear to be strained or not effectively used so that minimally

satisfactory performance with respect to operational safety is being

achieved. Both NRC and licensee attention should be increased.

The SALP Board may determine to include an appraisal of the perforr.ance .

trend of a functional area. Normally, this performance trend is only used f

where both a definite trend of performance is discernible to the Board and

! the Board believes that continuation of the trend may result in a change

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of performance level. Improving (declining) trend is defined as: Licen-

see performance was determined to be improving (declining) near the close

of the assessment period.

While the definitions of categories stated above are those which apply to

all licensees, NRC as a matter of policy does not reduce inspection ef-

fort, regardless of Category 1 performance, for newly licensed plants or

those in unique licensing status such as Shoreham. Inspections will not -

be reduced in any functional area and will remain at levels consistent

with plant activities.

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III. SUMMARY OF RESULTS

A. Facility Performance  ;

Functional~~

Categary Category Trend

Araa Last Period * This Period ** If Assessed

A. Plant Operations 2 1

& Startup Testing

B. Radiological 3 1

Controls

C. Maintenance 2# 2 Improving

D. Surveillance 2# 2

E. Engineering and ***

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Corporate Technical

Support

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Prer 1 redness 1 1

G. Security and -

Safeguards 1 1

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Qualification *

Effectiveness

I. Licensing

Activities 3 1

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J. Assurance of 2 1

Quality l

K. Outage Management, ***

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Modifications and '

Technical Support

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Activities

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March 1,1985 through February 28, 1986 .

March 1,1986 thrcugh July 31, 1987 [

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# Haintenance and Surveillance were previously assessed as a combined

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B. OVERALL FACILITY EVALUATION

In this seventeen month evaluation period, the Shoreham Nuclear Power

Station staf f and management has maintained the high performance

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levels for areas previously assessed as strengths and effected

improvements in other areas.

Plant operations and the conduct of startup testing during two

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low power test intervals was found to be well executed, with

intensive management involvement, good procedural compliance and

performance-oriented Quality Assurance audits and checks. A notable

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decrease in personnel errors, particularly in operations and surveil- .

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I lance activities, was observed. Several areas discussed in detail in

this evaluation showed conciderable improvement as a result of

management attention and expenditure of resources; these areas

include radiological controls, training and qualification effective-

ness and licensing activities. .

While improvements were achieved in maintenance, surveillance and

technical support, some performance shortcomings were noted. In the

maintenance area, it was determined that first line supervisors are

limited in the amount of time spent at work sites; one resulting

j symptom is poor housekeeping following maintenance work. Corrective

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action to reduce the number of challenges to the Reactor Building

Standby Ventilation and the Reactor Building Closed Loop Cooling

Water systems has been slow, The loss of offsite power event

resulted from a weakness in technical review of a modification '

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involving safety-related electrical buses, for which corrective

j action has been taken. '

The weaknesses noted in the previous Systema tic Assessment of

4 Licensee Performance regarding chemistry and radiochemistry staffing,

. training and performance have been addressed, but warrant continuen

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management attention to ensure long-term ef fective performance. The  ;

licensee maintains the station and staff. to support site operation.

In the future, this readiness must be maintained to sustain the same

levels of high performance and effect ongoing improvements. '

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IV. PERFORMANCE ANALYSES

A. Plant Operations and Startup Testing (1144 Hours, 32.2*o)

Analysis

During the previous assessment period, the area of Plant Operations  ;

and Startup Testing was rated a category 2. The recommendation of the

board was to focus greater attention on personnel adherence to

procedures.

Startup Testing

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In this assessment period startup testing activities were conducted

during two periods of low power operations over a period of approxi- ,

mately seven weeks. Although the majority of the low power testing  !

program was completed during the previous assessment period, exten-

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sive retests were conducted on the Reactor Core Isolation Cooling,

A High Pressure Coolant Inje'ction and Reactor Vessel Level Instrumen-

tation Systems to satisfy the requirements of the Startup Program.

Inspection coverage of the Startup Program by the QA/QC department i

was evident at all levels from direct inspection of testing to review

of test results. QA/QC personnel covering startup activities were

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well trained in the activities under surveillance and were effective

in identifying problem areas and following proposed resolutions. The

planned QA/QC coverage for the remainder of the Startup Program is

scheduled to include surveillance coverage and test result review.

Plant Operations

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, During this assessment period, the bulk of activities conducted by

operations personnel involved the support of maintenance, modiff a-

tion, and outage activities. For approximately seven weeks the faco-

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ity was operated at power levels not exceeding five percent power

primarily for the conduct of low power testing.

Management involvement has been evident in all areas of plant opera- '

tions during this inspection period. At all times during major

, evolutions including startups and major tests, at least one member

l of senior management has been present in the control room. Plant

l t9urs by operations management are made on a daily basis and the

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interface between management and staff is good. It is also signifi-

cant to note that senior management presence on site extends beyond 1

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normal working hours. The licensee Vice President Nuclear, Assistant ,

Vice President Nuclear, and the Plant Manager routinely made back- '

shift tours of the facility. The licensee initiated this program of

j backshift monitoring following notification of NRC identified prob-

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le:ns at other operating facilities. This program demonstrates a sen-

sitivity to NRC concerns and has enhanced manage:nent oversight of

plant operations during off-normal iiours.

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Operations personnel performance has been effective and professional.

Personnel errors attributed to operations have been greatly reduced

during this assessment period as evidenced by the reduction in LER's

from twelve in the previous assessment period to four during this

period. Of these four errors, all occurred while the facility was in

a cold shutdown condition, and one was attributed directly to an

error on the part of a licensed individual. This reduction in per-

sonnel errors can be directly attributed to increased diligence on

the part of operations personnel and to increastd en:phasis placed by

plant management on quality of operation and adherence to procedures.

Operations personnel response to plant operating transients and

equipment problems has been very good throughout this assessment

period. During the loss of offsite power event on March 18, 1987,

the onshif t personnel quickly analyzed the problem, restored offsite

power, returned plant systems to normal, and completed emergency plan

actions in a timely manner.

Operator procedural compliance has been good throughout this period.

Use of alarm response procedures when reacting to infrequently re-

ceived alarms has also been good and operator feedback has been ef-

fectively used to improve procedure quality and usability. A major  ;

revision of the Residual Heat Removal system operating procedure and '

revisions to numerous surveillance and alarm response procedures

resulted from operator feedback. Technical Specification interpreta- r

tions by licensed persm nal have been accurate throughout this

assessment period. -

Formality in the com.ol room has been enhanced during this assess-

ment period. Interactions between plant staff and startup personnel

are currently on a more professional level than previously noted and

effective use of two Day Watch Engineers in interfacing with support

staff has reduced traffic in the control room. Improvements made to

the Control Room decorum have been particularly effective in reduc-

ing traffic in the Controls Area and reducing distractions to the

licensed operators. These initiatives included movement of plant

drawings from the Controls Area to a backpanel area, restructuring

the process by which work authorization paperwork is processed, and

placement of a first line supervisor directly in the Controls Area.

Staffing levels of licensed and non-licensed operators increased dur-

ing this rating period as the licensee continued to hire and train

operators. Although there was some attrition in the non-licensed

area, these losses were offset by individuals who had recently com-

. pleted the required training programs. Additional licensed personnel  !

became available through the completion of a license class in January '

when all ten candidates who underwent NRC license examination were

successful and received their licenses. As noted elsewhere in this

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assessment report, performance of these individuals during the NRC

licensing process was found to be exceptional, with no outstanding

generic weaknesses noted. The licensee plans to complete two replace- i

ment licensing classes during the next year. These actions demon- i

strate a commitment on the part of licensee management to maintain

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the current staffing level of five licensed personnel on each of six

shifts in the foreseeable future. It is also significant to note that

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although Shoreham Technical Specifications do not require five  ;

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licensed personnel on shift during shutdown conditions, the licensee

has made a practice of maintaining a full complement of licensed

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personnel on shift regardless of the mode of operation. This factor

coupled with the recent acquisition of a site specific simulator
facility contribute greatly to the operational readiness of the

i licensed staff despite prolonged periods of cold shutdown.

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While the plant was not operated at greater than 5 percent power,

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operations continued for approximately seven weeks total over two *

separate occasions. Plant activities at low power included all

phases of operation up to rated reactor pressure and temperature '

conditions along with the completion of various system startup tests.

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Additionally, on two occasions during the assessment period, the main

) generator was placed on line supplying power to the Long Island Grid.

) Reactor operations at low power for extended periods of time can be

demanding, from an operational standpoint, providing substantial '

opportunity to assess operating performance and capabilities. This

, is due in part, to the fact that many of the automatic control fea-

4 tures available at higher power levels are either unavailable or in

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undesirable ranges or conditions while at low power.

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Plant operations during these periods were consistently conducted by

l the operations staff in a highly proficient manner resulting in no

l inadvertent trips or significant operational problems. Equipment

j problems with feedwater pumps, Automatic Depressurization System

l valves and the main turbine which required relatively prompt response '

j were all handled in a proept and prudent manner which resulted in

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continued plant operations uninterrupted by forced or automatic <

shutdowns.

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The quality of LERs submitted during this assessment period has been i

evaluated by the NRC and the results indicate that overall LER qual- i

, ity has improved and is above the industry standard. The quality of

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text discussions concerning root cause, safety consequences, person-

) nel error, and operator actions has improved over previous evalua-

tions. While the quality of the text discussions improved substan-

l tially, the quality of the abstracts remained virtually unchanged.

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' The primary weakness in the abstracts is that the causal analysis i

and corrective action information are not being adequately i

summarized.  !

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l Quality Assurance organization activities in the operations areas

have included routine performance based audits of operator perform-

ance, monitoring of startup tests and reviews of the test results.

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In conclusion, during this assessment period, which involved limited ,

operational activities, management involvement has been extensive and

1 effective in improving quality of Plant Operations and Startup Test-

ing. Overall performance has improved. Management involvement in the

startup program was evident throughout the period. Senior management -

, presence in the Control Room during major evolutions has been a

positive influence on Control Room formality and demonstrates a -

commitment on the part of the licensee to ensuring senior management

involvement in plant operations and testing.

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Rating: Category 1

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While the operations area was rated as Category I, NRC as a matter

3 of policy will not reduce inspection effort in this area because of "

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the unique licensing status of Shoreham.

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B. Radiological Controls (299 Hours, 8.4%)

Analysis

In the previous assessment period, the licensee conducted an effec- '

tive radiation safety program with a fully qualified staff. Minor

weaknesses were observed in regards to the control of beta radiation

exposures, ensuring that the staff was aware of all significant pro-

cedure changes, and oversight of radwaste shipping activities. How-

ever, as a result of serious weakness in the licensee's chemistry and

radiochemistry programs, particularly in the areas of staffing,

qualification and laboratory QC, the licensee received an overall

SALP category 3 rating in this area.

During the current assessment period, the licensee made

substantial effort to understand and effectively address deficiencies

in program performance. This assessment is based upon observations

of ongoing plant activities and evaluations of programs. Since radio-

! logical conditions were limited, this assessment emphasized program-

matic and operational readiness considerations, rather than demon-

strated implementation of radiological controls. While not signif t-

cantly challenged operationally, a meaningful evaluation is possible

based upon observed activities such as source replacement and con-

trols in place,

l Occupational Radiation Safety

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During the assessment period there were three detailed radiation pro-

I tection specialist inspections. Areas reviewed included audits,

! internal and external dosimetry, staf fing, ALARA, training, routine

, surveys and recordkeeping. The resident inspectors also routinely

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reviewed selected program areas. No violations were identified.  !

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There were five minor radiological Licensee Event Reports (LER) all

j attributable to errors by technicians: four instances involved fail-

ure to take acceptable samples and one instance involved failure to

make periodic neutron source leak checks. These events were of min-

imal safety significance and to a large extent reflected the develop-

ment of the staff in gaining experience with operating conditions and

requirements,

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The radiation protection program has not yet faced significant opera-

a tional challenges, since plant operation has been minimal and limited

to 5% power. However, management has continued in efforts to achieve ,

excellence and prepare for full power operation. In addition to up-

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grading supervisory oversight of the radiation protection program,

reviews conducted by the Quality Assurance organization have stressed

performance assessment. Indepth and comprehensive audits by knowl-

edgeable personnel were completed of the ALARA, training and radwaste

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areas. The reports of these audits identified to licensee management

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other performance weaknesses and areas deserving improvement, initi-

ating an additional round of corrective actions and performance

enhancements. Weak areas were subsequently reaudited at 6 month

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intervals until management was satisfied with the performance of the

radiation protection program.

The Quality Control department has also developed a series of check-

lists for review of routine raciation control activities. Teams con-

sisting of knowledgeable and experienced QC and radiation protection

personnel conduct weekly checks of routine activities using these

checklists. Discrepancies are transmitted to management and formally

l tracked until findings are completely resolved.

4

Management response to these findings, as well as those identified

by the NRC, has been excellent. The technically sound resolution of

.

'

the issues indicates a good understanding and technical competence

of the staff.

The radiation protection department remains fully staffed with highly

, experienced contractors used for certain supervisory positions. Re-

quired procedures are fully developed with extensive detail and

instructions, previding valuable aids to minimally experienced staff. .

To buildup staff experience, technicians and supervisors are sent to '

other facilities to participate in outages at operating stations.

The licensee's commitment to training is substantial as evidenced by

the construction of a large modern training center. Of particular i

note, the inplant laboratories and radiation protection equipment are j

i duplicated in the training center laboratories. i

Minor weaknesses were observed by NRC during routine activities at-

3'

tributable to lack of technician field experience during the extended .

licensing delays. Workers did not always receive adequate briefing

'

.

regarding the Radiation Work Permit (RWP). The Whole Body Counter

(WBC) operator did not maintain charts to trend equipment perform-

ance. Pumps used for air sampling were inadequately calibrated at

low flow rates. Maps used to record routine radiation survey data

j were confusing and inconsistent. Exposure records did not have pro-

l visions to record multiple special dosimetry. In each case, the

! licensee took prompt and effective action to resolve these issues

'

! during the assessment period. In addition, excellent radiation pro-

tection program performance was noted in regards to the maintenance

'

. of instruments and use of automated systems and computers for pro-

'

cessing TLD Dosimetry.

j Licensee initiatives in the ALARA area have corrected previously

, identified weaknesses. The ALARA program policies are particularly

] good with followup provided by a competent corporate staff of radio-

~i logical engineers. Of note, various plant equipment changes were

made to minimize buildup of future radiation exposures; including

! elimination of crud traps, reduction of stellited surfaces and

i

enhanced equipment reliability and maintainability.

'

1,

'

, -. .. - - _ - , -

- _ _ _ _ _ -.

..

.

.

15

o

Chemistry and Radiochemistry

There was one special team inspection of the licensee's radiological

and nonradiological chemistry programs during the assessment period.

The inspection examined organization and management, technician

training and qualification, radioactive effluent control program, and

nonradiological water chemistry. The findings indicated that the

licensee has made significant organization and management changes to

address identified problems. Aggressive recruitment resulted in

almost complete staffing of the chemistry department management and

professional positions by licensee personnel. This can be compared

to the previous assessment period when approximately 40*4 of the chem-

istry staff were contractor employees. In addition, a Radiochemistry

Improvement Task Force was formed which reports directly to the plant

manager. The organizational changes as well as the recruitment

actions demonstrate management involvement in correcting previously

identified deficiencies in the chemistry program.

Training and qualification of chemistry technicians, a central area

of inadequate performance during the previous assessment period, also

improved during the assessment period. The licensee has initiated an

aggressive and effective program, conducted by the Radiochemistry

Improvement Task Force, to requali fy all chemistry technicians.

The licensee has also improved their nonradiological water chemistry

program. In the area of laboratory quality assurance, the licensee

is now using two independent standard solutions (instead of one) for

calibration and measurement control in order to cross-check and

verify the integrity of the standard solutions. Draft procedures

have been generated for quality control (QC) in the nonradiological

and radiological laboratories which show significant improvement over

past QC practices. They are also revising appropriate analytical

procedures to include a statistical curve fitting method for

calibration.

The licensee has implemented an effectiv'e radioactive effluent con-

trol program. All Technical Specification limits for sampling,

analysis, use of radioactive waste treatment systems, and reporting

are being met. The implementation of the laboratory QA/QC program,

particularly as it relates to measuring radioactivity in effluents,

has improved as a result of management attention to this area. All

licensee analytical results of spiked NRC radioactivity standards,

submitted to the licensee for analysis, were found to be in agreement

with expected values. Because of the low source term present, it

should be noted that this area has also not been fully challenged,


- --

l

O

16

1

Conclusion

In conclusion, the licensee implemented an effective radiation pro-

tection program and substantially corrected all previous concerns for

the past deficiencies in their chemistry program. This outcome has

been the direct result of significant senior management involvement

in oversight, problem discovery and corrective actions. It is clear

that programmatic changes have been implemented to correct deficien-

cies in the training, qualification and staffing in the chemistry

area. The positive contribution of aggressive and knowledgeable

quality assurance and quality control staffs, to the enhancement of

this program area, is clearly evident. Although the functional area

was not significantly challenged by plant operations during the

assessment period, levels of planning, preparation, staff and program

development were those of a plant ready for operation. Performance

observed and assessed during this period indicates that site radio-

logical, effluent control and chemistry programs have the capability

to support plant operations. Management efforts should continue to

ensure programmatic improvements remain effective.

Rating: 1

While the radiological controls area was rated as a Category I in

performance, NRC as a matter of policy will not reduce the

inspection effort in this area due to the unique licensing status of

Shoreham.

.

17

.

C. Maintenance (528 Hours, 14.8%)

Analysis

This area was rated category 2 during the previous assessment period.

No major concerns were identified during that assessment period and

the maintenance programs were judged to be performing well.

A number of initiatives were undertaken to address areas of concern

identified in the previous assessment period. These initiatives have

been successful with one exception, the amount of time spent in the

field by first-line maintenance supervisors. Preparation of work

packages is currently the responsibility of the appropriate first-

line supervisor. Although job planning has been complete and accur-

ate, placing this planning workload upon the first-line supervisors

reduces the time spent in the field. A symptom of this lack of field

supervision has been noted in the area of post-maintenance house-

keeping. Instances have been noted when work areas have not been

returned to their original condition upon completion of maintenance

activities. Tools and loose debri s have been left behind at job

sites, and scaffolding has not always been removed when work was

complete. This may be attributed to a lack of attention to detail

on the part of first-line supervision and is an area of weakness that

warrants additional management attention. It should be noted that

although this problem has not been a deterrent to quality workman-

ship, increases in maintenance workloads will further decrease direct

supervision and could result in more significant manifestations.

The large backlog of evaluations needed to address industry problem

notifications was an area of concern in the previous SALP assessment.

The licensee has instituted an aggressive prog ram to reduce this

backlog as evidenced by a steadily decreasing number of items await-

ing resolution. Currently there are no items awaiting disposition

which are greater than sixty days old.

Implementation of a Material Management Information System and other

enhancements to the material control program has improved tLe avail-

ability and retrievability of spare parts. This previous area of con-

cern appears to be functioning well and the licensee is continuing to

make improvements in this area.

The well controlled maintenance program has produced quality work

during this assessment period. Program challenges have been met by

maintenance personnel as demonstrated by the absence of equipment

deficiencies and no backlog of safety related maintenance. Mainte-

nance supervision demonstrated affective work planning, responded

capably to contingencies, and maintained a well trained and staffed

organization.

_ _ _ _ _ _ _ .

.

18

.

Upper management scheduling has been a strength during this assess-

ment period. Schedules have been well conceived and realistic in

goals. In very few cases were schedules not met due to problems

internal to the Maintenance Division.

Significant demands for maintenance were met during the neutron

source replacement outage and during major equipment repairs such as:

overhaul of "D" RHR pump, inspection and repair of the RHR heat

exchangers, circulating water pump overhauls, and emergency diesel

generator disassembly for inspection.

Craft training programs have been submitted to INP0 for accreditation

during this assessment period. Completion of the new Corporate

Training Center has made available a valuable training tool. In addi-

tion to formal classroom and on the job training provided by the

licensee, laboratories and mock-ups are available at the training

center. Also, vendors are used to provide specialized training, when

necessary, as part of the craf t training program. The licensee ulti-

mately intends to implement a full scope training program whereby

individuals with little or no experience will start as apprentices

and proceed through the journeyman level. This demonstrates a commit-

ment on the part of the licensee to maintain a qualified work force.

The current level of knowledge and abilities of craft personnel has

been good. Evidence of this has been shown by a la:k LER's resulting

from craft personnel error and minimal rework items caused by inade-

quate craft skills or technician errors.

In conclusion, maintenance programs during this period were performed

in a manner which provided excellent equipment availability for the

limited plant operation. Safety related work was properly prior-

l itized and planned and no instances of improper maintenance were

identified which caused equipment or system inoperability. Quality

Assurance Division was involved in all safety related activities and

Engineering support of maintenance was gooa. Efficient use of craft

personnel by management resulted in an adequately implemented main-

tenance program. Further management attention should be directed to

ensuring adequate first-line field supervision; housekeeping and job

followup problems have been noted and increases in maintenance work-

load can exacerbate these problems.

Rating: Category 2, Improving

(

l

.

_ . . __

,. -

I

.  !

19

.

'

4

0. Surveillance (509 Hours, 14.2%)

Analysis

This area was rated a category 2 during the previous assessment

period. Personnel errors resulting in challenges to ESF systems were

noted. as a weakness. The board recommended increased management

4

attention to correcting this deficiency.

Surveillance activities during this assessment period involved normal

Technical Specification surveillances, weekly and monthly, and also

included a large number of eighteen month surveillances that were

necessary to support plant operating cycles.

Management oversight of surveillance programs has been evident

throughout the period. Surveillances required prior to mode changes

remained highly visible through scheduling meetings which were always

attended by plant management. The Review of Operations Committee ,

meetings reviewed all surveillance procedure changes prior to imple- l

mentation and performed these reviews in a timely manner. "

The major eighteen month surveillances were performed prior to August

1986 startup. Conduct of these surveillances generally was performed i

without difficulty; however, a number of procedural revisions were

necessary during the performance of various tests. Procedural

changes were developed, reviewed and approved in a timely manner and

were not a major factor during the performance of these tests. Major

testing conducted to return EDG 103 to service after the second phase

of the Colt Diesel Generator Tie-In was successfully completed

without incident.

Challenges to ESF equipment due to routine surveillance activities

have decreased significantly since the last assessment period (down

from 24 LERs in the last assessment period to 12 in this period). '

The reduction can be generally attributed to increased attention to

3 detail on the part of the technicians performing the surveillances

I and increased emphasis placed on quality workmanship. Challenges to

1

equipment during performance of surveillances on Reactor Building

Standby Ventilation / Control Room Air Conditioning (RBSV/CRAC) and i

, Reactor Building Closed Loop Cooling Water (RBCLCW) have occurred at

'

a relatively high rate with nine LERc during this period. This high

number of challenges can be attributed to a number of causes; pro-

l cedural deficiencies, technician error, and design deficiencies.

While licensee awareness of this probles is apparent, progress to

i implement effective solutions has been slow,

r

-

i

)

I

!

l

1

- .- -. , _ . . _ - - - . -- - _ - - . . - - _ - - - _ . - _ - -

.

, _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - _ _ _ _ _ _ _ _ _ - _

.

20

.

Overall surveillance program activities have been conducted in an

effective manner. Quality Assurance activities in support of sur-

veilla.1ce has been extensive, including pragram review, direct obser-

vation of work and results review. The containment integrated leak

rate test was highly successful, passing in the as-found condition.

Generally, the surveillance program is isighly successful. However,

the licensee failure to promptly correct identified problems in

specific areas such as RBSV/CRAC and RBCLCW continues to be a

weakness.

Rating: Category 2

.. - - . - . -. ._ - -. _. - - _ -

<

!

<

21

-

E. Engineering and Corporate Technical Support (186 Hours, 5.2%)

Analysis

This area has not been rated in previous assessments. During this

assessment period the inspectors reviewed the plant modification and

design change process and assessed the quality of engineering support '

'

for plant operations, maintenance, QA and training.

Licensee management is dedicated to maintaining timely and effective '

engineering support.-The Nuclear Engineering Department (NED) report-

ing directly to the Vice President, Nuclear Operation is responsible

for providing technical and engineering support as requested for all '

aspects of the nuclear plant. NED responsibilities are clearly estab- '

lished in the department procedures. NED is located at the facility  ;

which enhances communications and coordination with plant staff. '

The Nuclear Engineering Department staffing is almost at full comple-

. ment with an average nuclear experience of 9.6 years. The licensee

l is actively recruiting qualified personnel to fill existing vacan-  !

! cies. The licensee maintains a pool of dedicated engineering per- ,

i

sonnel to assist Shoreham site at the Office of Engineering at '

Melville, New York and at its Architect-Engineer. Additionally, six

,

NED engineers are on call to provide around-the-clock coverage at the

4

plant. These on-call engineers provided good support coverage during

the plant evolutions and transients. Thus, the licensee management

has provided a complement of well qualified and trained engineers to

provide timely and effective support to the plant.  ;

, To ensure continued high level of engineering support to the plant,

j the licensee committed in the USAR to implement an Interim Station

i

Modification Program using the Services of the Architect-Engineer

l (A/E). This program has been implemented effectively and will con-

'

tinue through the first refueling outage. During the Ittterim Pro-

l gram, the A/E retains verification authority for safety related

j design, maintains the design bases for the facility and provides

assistance for engineering support to the plant,

'

i The licensee has developed a Technology Transfer Program to assure

j effective transfer of engineering and design responsibility from the  !

l A/E. This program is well on its way to completion. Towards the end i

of this SALP period about one third of the Work Packages and one ,

fourth of the documents were transferred. Engineering personnel have

l been hired and trained and implementing procedures were being writ-

ten. The licensee was independently performing about fif ty percent i

of the facility design changes. This is another example of licensee l

management support to engineering activities at the site.  !

t

. - -_ - ,_ , . . _ - - - - - - - - - - _ , . - - - , . . - - , - , _ , . - - . . , _

,_ -____ - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ .

.

22

.

I

An effective use of probabilistic risk assessment (PRA) techniques

was evident at the site. The licensee recognized the importance of

PRA in the design process and initiated a study in 1981. The engi-

neering insights gained from the use of PRA have already been applied

to emergency procedure development, training, containment design and

detailed system design. PRA techniques were used to support licen-

see's request to the NRC dated April 14, 1987 for authorization to

increase power to 25% at the station, to' independently verify the

results of the Independent Plant Evaluation (IPE), arid to analyze the

performance of the licensee's supplemental containment design. PRA

techniques were effectively used to justify (1) the use of - 90%

enriched Boron-10 in the Standby Liquid Control System, (2) raising

the Reactor Core Isolation Cooling (RCIC) System trip set point, and

(3) comparison of risks associated with various emergency diesels and

others. A good understanding of PRA application in design was evident

among engineering, maintenance and operating personnel. The recom-

mendations resulting from PRA were implemented, with good management

and staff support.

The licensee has etablished an effective Engineering Assurance

Division (EA). EA monitors routinely the work performed under the

Interim Station Modification Program, work performed to support such

license related activities as plant Technical Specification related

set point development, license proceedings, 10 CFR 50.59 safety

evaluations, 10 CFR 21 evalu <tions, equipment qualifications, fire

protection, security and emergency planning.

A satisfactory assessment by EA is required before any division

assumes design responsibility from the A/E, EA's assessments appear

effective in identifying problem areas and corrective actions. EA's

assessment of the Instrument and Control Section's readiness to

assume design responsibility identified a lack of clear interfaces

with other organizations, absence of a permanent section head, and a

lack of backup engineers. In another assessment of the Engineering

Mechanics Section's readiness to assume design responsibility, EA

identified that the concern of combustion in the off gas system was

not discussed by the A/E. The satisfactory solution to these problems

has demonstrated EA's effectiveness. The licensee has established a

Reliability Group within the QA Department which is functioning

effectively. For example, reliability analyses were developed for the

Low Pressure Coolant Injection System, Reactor Water Cleanup System,

Control Rod Drive System, and the Staridby Liquid Control System. The

reports were well received by the organizations requesting the study.

.

23

4

The licensee has established the Independent Safety Engineering Group

(ISEG) required by Technical Specifications, as a dedicated full time

organization within the QA organization. The ISEG is staffed with

qualified personnel. This dedicated staff may be augmented, on an as

needed basis, by borrowing personnel from other licensee organiza-

tions or contractors. The ISEG routinely examines plant operating

characteristics and industry and NRC issues. ISEG evaluations of HPCI

check valve failures, response time of scram instrument volume level

detectors, Radiation Monitoring System, and improper installation of

heat shrinkable tubing were well planned with clear statements of

purpose and work scope. The final reports contained details of the

methodology, a discussion of the concern and available solutions,

good discussions of the findings, conclusions, and observations.

Specific recommendations were also provided in the report when apper.-

priate. Open items resulting from the ISEG reviews are tracked by

the group to closure. The ISEG is functioning effectively in accord-

ance with its charter and the Technical Specification requirements.

During this assessment period problems were identified in the follow

up actions for NRC Information Notice 86-03 to address concerns

regarding Limitorque Motor Operated Valves. These actions were slow

and not geared to identify all deficiencies. As noted in section D

of this assessment, procedural and design deficiencies have con-

tributed to repeated ESF actuations during surveillances. Although

the frequency of these actuations has decreased during this assess-

ment period, they continue to occur. Further, these types of actua-

tions will likely persist until system hardware modifications are

completed. Engineering evaluation requirea to implement these modif-

ications has been slow. Additionally, an erroneous assumption incor-

porated into a modification procedure resulted in an isolation of the

Station Reserve Transformer and a loss of offsite power.

In summary, the licensee has established a strong engineering support

organization to provide effective support to site organizations. The

Interim Station Modification Program is functioning well as evidenced

by the support f rom operations, maintenance, QA, training and other -

site organizations. Communications and interactions with plant staff

have been effective. The quality and timeliness of designs and engi-

neering support are steadily improving; however, improvement ef forts

should be concentrated in this area. Continued licensee attention is

required to assure ef fective engineering support during full power

operation of the facility.

Rating: Category 2

. _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.

.

24

.

F. Emergency Preparedness (116 Hours, 3.3*4)

Analysis

During the previous assessment period, the licensee performance in

this area was rated Category 1 (consistent), based upon performance

during the first annual exercise, and a high degree of management

involvement in emergency preparedness as evidenced by responsiveness

to identifying and correcting program deficiencies, and in response

to actual emergencies.

During the current assessment period, two routine safety inspections

were conducted, and changes to e:nergency plans and procedures were

reviewed. The two routine safety inspections performed in February

and June, 1987, related to new emergency response f acilities and

follow up of corrective actions taken as a result of previous inspec-

tions and maintenance of the emergency preparedness program.

During the assessment period, the licensee completed the construction

of an Emergency Operations facility (EOF) and Emergency News Center

(ENC). These facilities are large, well equipped, and designed to

enhance the effectiveness of personnel utilizing them.

The licensee has been responsive to NRC initiatives as evidenced by

the training of all Watch Supervisors in the duties of Emergency

Director. The drill program tests each emergency team every quarter,

Additionally, the drill and training program is structured to enhance

personnel effectiveness during different types of events, such as

sabotage or other security events and events that develop quickly,

and to test the on-shift operating crews prior to activation of the

emergency response facilities,

i

'

The licensee has reacted quickly and correctly to several events dur-

ing the assessment period, most notably threats against the station.

Assessment actions, notifications, and communications have been pro-

per and conservative. Actions taken were with due regard to safety.

Problems encountered were analyzed and prompt corrective actions

taken to prevent recurrence. During the Loss of Offsite Power event,

notifications were found to be less timely than during previous

events. Although the licensee completed these notifications within

1 the required time, corrective actions were implemented to improve the

notification process following complex plant transients. This

demonstrates a continued commitment on the part of the licensee to

self-assess its potential faults and implement corrective actions

without regulatory prompting,

i

i

i

I

e

1

__

_ _ _ . _ _ _ _ . .___ _ .

J

.

25

.

In summary, the licensee continues to exhibit the qualities necessary

to ensure excellence in their emergency preparedness program. Train-

ing of all levels of personnel is extensive. Programs and facilities

are continually analyzed and upgraded as appropriate to maintain a

high level of preparedness. It is evident that the high degree of

management attention and commitment to emergency preparedness has

resulted in a high degree of performance in all areas of the onsite

organization.

Rating: Category 1

While the emergency preparedness area was rated Category I, NRC

inspection efforts will not be reduced in this area due to the

unique licensing status of Shoreham,

i

i

.

I

4

4

!

,

_ _ _ . _ . _ . - __ _ _ _-

.

e

o

26

.

G. Security and Safeguards (104 Hours, 2.9Q

Analysis

During the previous SALP period, the licensee was found to be imple-

menting an ' effective program and received a Category 1 rating. Spec-

ific strengths were identified by audits and self appraisals that

resulted in improvements and enhancements, prompt and effective

response to events, and an effective training program. A minor prob-

lem with clerical support for the program was identified. No viola-

tions were identified.

During the current assessment period, three unannounced routine

physical security program inspections were performed by region based

inspectors. Routine inspections were conducted throughout the

assessment period. One Severity Level IV violation was identified,

The violation was not indicative of programmatic problems.

The licensee's involvement in support for and oversight of the

security program remained evident and resulted in highly effective

program implementation. Management oversight of the contract secur-

ity force provided the licensee with the necessary and current know-

lodge of program implementation to preclude significant problems.

The licensee continued to utilize its audit and appraisal programs to

indicate areas where changes would benefit program implementation.

,

Program improvements and enhancements are evident in systems opera-

tions and reliability, testing and maintenance, and facilities.

The licensee initiated the inclusion of safeguards contingency events

in its emergency preparedness exercises in December 1986. Two such

exercises have been conducted since, requiring the active participa-

tion of both the security and the operations organizations for their

execution and successful completion. The licensee found those

s exercises very effective in surfacing organizational interface prob-

lems that had previously been overlooked. The licensee is also

active in industry organizations formed to enhance nuclear power

plant security and to discuss issues of mutual interest. These

initiatives are evidence of the licensee's interest in developing and

maintaining an effective security program.

Prograa implementing procedures and instructions were updated and

improved, as necessary, to provide the security force with current,

, clear and concise directions in carrying out its duties. The effec-

tiveness of the procedures and instructions, and also the training

'

j program, which is administered by the security force contractor, is '

apparent by the relatively small number of personnel errors identi-  ;

l

fied during the period.

'

c

'

l

- - - -

_____ _-________ _ _ _ _ _ _ _ _ _ _ _ _ - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

.

,

27

Both the licensee's and the contractor's staffing levels for the pro-

gram are appropriate to ensure proper program implementation. The

minor problem with clerical support, which was identified in the pre-

vious assessment period, has been corrected. All members of the

security organization appear to be well qualified and exhibit high

morale and a professional demeanor. Additionally, the turnover rate

in the force is relatively low, which is indicative of a well run

organization and job satisfaction.

There were five events that required reporting in accordance with

10 CFR 73.71 during the assessment period. Three of the events

involved bomb threats, one event involved a computer failure, and one

involved the degradation of a vital area barrier. The response by

the security force to each of the events was prompt and appropriate

for the circumstances, indicating a well disciplined and knowledge-

able organization and an effective program. The event reports sub-

mitted to the NRC were clear, concise and adequate for NRC analysis.

The quality of the event reports is indicative of thorough management

review.

Three incidents involving security guards sleeping on duty occurred

late in the assessment period. The licensee aggressively implement?d

corrective actions to prevent future occurences. These included new

disciplinary rules along with staffing changes intended to enhance

the first-line supervision of the security guard force.

During the assessment period, the licensee submitted four revisions

to the Security Plan under the provisions of 10 CFR 50.54(p) and

provided its response to the August 4,1986 Miscellaneous Amendments

to 10 CFR 73.55 codified by the NRC. The plan changes were of high

. quality and indicative of management's continuin; oversight of the

program to ensure it is consistent with NRC performance objectives

and to achieve consistency. Security personnel involved in maintain-

'

ing plans current and consistent with NRC objectives are knowledge-

able of NRC requirements.

j

'

In summary, the licensee has sustained a high level of performance

during this assessment period. Minor problems occurred, but were

promptly corrected effective with actions to prevent recurrence. It

is evident by this performance that the licensee is determined to

implement and maintain a high quality security program.

Rating: Category 1

,

While the security area was graded as Category I, the inspection

effort will not be reduced in this area due to the unique licensing /

1

status of Shoreham. (

l

l

!

l

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.

.

I

28

.

H. Training and Qualification Effectiveness (586 Hours,16.5M

Analysis

i

The various aspects of this functional area have been considered and

discussed as an integral part of the other functional areas and the

respective inspection hours have been included in each one. Conse-

quently, this discussion is a synopsis of the assessments related to

training conducted in other areas. Training effectiveness has been

measured primarily by the observed performance of licensee personnel

and, to a lesser degree, as a review of program adequacy. A special

team inspection to evcluate training and qualification programs was

completed late in the assessment period. This discussion addresses

three principal areas: licensed operator training, non-licensed

staff training, and the status of INPO training accreditation.

During the previous assessment period, training and qualification

effectiveness was considered as a separate functional area for the

first time and rated Category 3. The previous assessment was highly

critical of the licensee's training program in the area on non-

licensed personnel training, and direct management attention to

improve this area was recommended by the Board. The current assess-

ment is based on resident and specialist inspector observations, as

'

,

-

well as two specific inspections into the training area.

Initiatives by the licensee to improve training effectiveness within

this assessment period were extensive. Weaknesses identified in the

previous assessment period have been largely addressed as the forma-

tion of the Office of Training has evolved. Record keeping defici-

encies have been corrected, formal training for non-licensed person-

nel is now conducted primarily by Office of Training staff, and the

reliance on plant staff for training activities other than on the job

training has been greatly reduced. The development and implementation

of formal, structured training courses for Chemistry Technicians,

Health Physics Technician and non-licensed operators has been com-

pleted and appears to be effective,

Efforts to increase staffing levels within the Office of Training

have generally been successful, plant staf f department head involve-

ment in training plan development and implementation is very good and

overall program implementation is now uniform in all facility

divisions,

i

Completion of the corporate training center and procurement of a

plant specific simulator were both accomplished during this assess-

ment period and are indicative of corporate commitment to a quality f

training program. Completion of the transfer of training records onto j

a computer tracking system will enhance the quality and availability

of those records.

l

!

<

.

29

.

The number of reportable events attributed to personnel error is down

a

'

significantly when compared to the previous assessment period, espec-

ially in the operations, maintenance, and surveillance areas. This ,

reduction may be attributed to increased management attention and

increased training effectiveness. Improvement in the performance of

Control Room personnel can be attributed to an effective requalifica-

tion training program which stresses "lessons learned" from previous

events.

Use of the Quality Assurance department to monitor training has been

particularly effective in identifying problems and effecting changes.

Training of auditors and inspectors from the QA/QC department was

ertensive and has been particularly effective. The increased level

of knowledge in the QA department has led to an increased number of

technically significant findings and better acceptance of QA findings

by plant staff.

During this assessment period the NRC administered one set of license

examinations with five candidates participating in the R0 exam and

'

five candidates participating in the SRO exam. All candidates were

successful in their attempts and were especially proficient in the

use of plant drawings and Technical Specifications. The success of

the plant staff in this area indicates that the licensed operator <

training program is performing well. '

INPO accreditation of Shoreham training programs continued through

the assessment period. Developmer.t and implementation of training .

programs are in varying stages of completion. The licensee has sub-

mitted, and INPO has accepted, Self Evaluation Reports (SER) for

"

several of the training programs. An INP0 Accreditation Team Visit

is scheduled early in the next assessment period (October 26 - 30,

1987).

I

In summary, senior management involvement in resolving training

deficiencies identified in the previous assessment period have

yielded positive results. Training programs appear to be effectively

4

implemented at all levels and positive results can be seen in the

reduced number of LERs and personnel errors. Full implementation of

all training programs is still in a transitional status. As such, an

accurate assessment of the effectiveness of these programs cannot be

'

made until this transitional period is complete. The commitment to

quality training on the part of senior management should continue to

'

provide improved staff performance,

1

I

Rating: Category 2, Improving

i

>

!

I

- - .-.

.

30

.

I. Licensing

Analysis

'

For the previous assessments period, this area was ral.ed Category 3.

It was noted that the licensee's analysis accompanying its requests

for license amendments were perfunctory and with a minimal amount of

bases. It was also noted that the licensee's responsiveness was slow

on issues not on the critical path for full power licensing. Those

concerns were attributed to two fundamental causes. First, the

licensee had an overly cautious attitude about formal submittals to

the NRC because of the atmosphere of litigation that surrounds this

project. A second cause appeared to be understaffing in the licen-

see's licensing organization. Since the beginning of this evaluation

period, the licensee has taken aggressive actions for improvement.

Although the atmosphere of litigation has not abated, the corrective

actions taken by the licensee's senior management produced notable

improvements in the area of licensing activities.

During this SALP evaluation period, the licensee performed two rounds

of low power testing. The reactor was critical for a total period of

about seven weeks. Ex..ept for issues related to emergency planning,

all pre-full power licensing issues have been resolved. During this

period, two important issues; compliance with Appendix R and the

Anticipated Transient Without Scram Rule were reviewed and approved

by the NRC. On April 14, 1987, the licensee submitted a request

, before the Commission for authorization to operate Shoreham at 25%

1

power. The request was accompanied by an extensive analysis on

severe accidents at 25% power level and the demands on emergency

planning under those ci rcumstances, Although the NRR technical

review was subsequently suspended, the licensee's interaction with

the NRR staff during the review demonstrated that its staff has

significant technical capability and a thorough understanding of the

Shoreham plant and its safety systems.

Management involvement in the licensing area has been extensive.

b

Progress in licensing activities was not inhibited by the effort

necessary to support two Licensing Board hearings related to emer-

gency planning contentions. The Licensing Division management met

with the NRR Project Manager and technical reviewers on a regular

'

basis to discuss the status and progress in the resolution of open

licensing actions. These meetings were of ten attended by represent-

atives from intervenor groups. In these meetings the discussions

were open, non-inhibitive, and extremely productive. In addition,

,

the licensee's Licensing Division issued weekly summary reports and

held scheduled weekly triefings with the licensee's technical depart-

'

ment managers. This close coordination enabied the licensee to sub- (

stantially improve the quality of analysis that accompanied the sub-

mittals for licensing actions. In general, these submittals were

timely, thorough and of high technical quality.

,

.

31

.

The licensee's responses to address safety issues continued to be

technically sound. During this SALP evaluation period, the NRR staff

completed its review of the outstanding fire protection issues re-

lated to the control of the Automatic Depressurization System and the

controls of high-low pressure systems interfaces in the event of a

severe fire in the Control Room. The approach by the licensee to

resolve these issues showed a clear understanding of the plant sys-

tems and the analyses were realistic and yet allowed for substantial

rafety margins to exist. There were, however, some cases where the

licensee's initial submittals appeared to be superficial and required

additional information to enable the NRC staff to complete their

review. Two of those cases were issues related to quantification of

post-accident effluents and the surveillance requirements of the

Reactor Coolant System Leakage Detection Systems. However, it should

be noted that those two issues were initiated prior to this SALP

evaluation period and do not fully reflect the recent efforts for

improvements.

The licensee made good progress in responding to NRC initiated ac-

tions. The much improved capability of the Standby Liquid Control

System, the change of the Main System Isolation Valve set poin^. and

the improved reliability of Alternate Rod Insertion are some examples

of these accomplishments. In addition, the licensee has initiated

the conceptual design of a filtered containment vent for enhancement

of containment integrity in the event of a severe accident. The

staff's initiatives for containment enhancement were primarily

directed at Mark I containments and the licensee recognizes that a

number of areas the staff has suggested for possible improvements

were already satisfied by the Shoreham Mark II containment configura-

tion. The licensee's commitment to this major effort demonstrates

its willingness to exceed the minimum regulatory requirement in

l

responding to NRC's initiatives to enhance safety.

During the previous SALP evaluation period, the licensee appeared to

be overly cautious in its interactions with the staff because of

ongoing litigations; this resulted in ambiguities and delays. The

licensee has since made substantial progress to be more direct and

responsive. This was demonstrated during the discussions the NRC

staff had with the licensee on the analysis related to the 25's power

request.

During the period the licensee has increased staff to strengthen its

Licensing Division staff. The Licensing Division is staf fed with

personnel who are technically competent and knowledgeable about the

Shoreham facility. The group does an outstanding job in coordinating

the efforts required from other technical departments. As a result,

licensing activities were timely and of high technical quality. Con-

sidering the increased workload for the 25*4 power request and the

licensee's ability to cope with it, it appears that the Licensing

Division is adequately staffed for operations exceeding the present

5's power level.

-, .. _ _ _ _ _ _ _ _ _ _ _

.

32

.

In summary, the licensee has made substantial improvement in licen-

sing activities. This resulted from a number of factors; intense

involvement by the management, strengths in ib technical capability,

effectiveness of its licensing group and improvements in its training

programs,

Rating: Category 1

l

[

I

l

t

I

_ _ _ _ _ _ _ _

_ _ _ _ _ _ _ _ _ _

.

33

.

i I

J. Assurance of Quality

Analysis

,

Management involvement and control in assuring quality was initially

considered as a separate functional area in the previous SALP, in '

addition to being one of the evaluation criteria in the other func-

tional areas. The various aspects of Quality Assurance program re-

quirements have been considered and discussed as an integral part of

each functional area and the respective inspection hours are included

in each area. This discussion is therefore a synopsis of the assess-

1 ments relating to quality work conducted in all areas but it is not

solely an assessment of the QA/QC Division. The previous SALP Assess-

ment rating in this area was a Category 2 with a declining trend. A

declining trend in this functional area can be a precursor to an

overall decline in plant performance and therefore places additional

emphasis on NRC assessment efforts in this area. In assessing how the

licensee assures quality, the attributes considered are implementa-

tion of management goals, planning and control of routine activities,

worker enthusiasm and attitudes, management involvement, staffing,

training, and the use of QA/QC as a management tool.

Throughout this assessment period, there has been evidence that the

work in the facility was performed to high quality standards at the

operator-technician-mechanic level . This high quality work can be

directly attributed to a positive attitude on the part of the first-

line personnel, the quality of training they have received, a strong

QC presence at the individual job level and increased management

involvement and presence in the day-to-day activities of the plant

Quality Assurance involvement in plant activities has been extensive

throughout this assessment. The coverage typically consists of hold

points on all safety related work requests, and physical coverage is

given to items such as terminations, closure of mechanical components ,

'

and paperwork reviews. In addition to safety related coverage, a

greater percentage of important nonsafety related items are receiving

QA/QC coverage. The QA/QC Department also conducted 46 performance

based audits during the assessment period expending 15,330 man hours.

Tne audits were conducted in all plant areas and audit findings were

effectively used to improve plant programs. Auditor performance has

been enhanced by increased training initiatives by QA/QC management

personnel. Training programs for QA/QC personnel were greatly

expanded during this assessment period and now include simulator

training and visits to other sites. ,

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ .

.

34

.

Facility response to QA and Nuclear Review Board Audit findings and

QC deficiency reports had been previcusly identified as an area

lacking sufficient management attention. This area has received

extensive senior management attention during this assessment period ,

and, as a result, there has been a significant reduction in the

number of overdue responses. Improvement in the format of the QA/QC

monthly report has made it a valuable tool for plant management in

assuring that responses are made by the appropriate division managers

has focused additional management awareness on QA/QC findings and has

improved facility response to identified problems.

The facility Review of Operations Committee (ROC) was convened on 179

occasions and the Nuclear Review Board (NRB) was convened on 11

occasions during this assessn.ent period. Both have been instrumental

in maintaining plant sa'ety as a priority. Reviews of station modi-

fications and procedure changes by ROC have been thorough and con-

ducted with safety impact in mind. NRB commissioned 18 audits during

the assessment period and the results were valuable in assessing

licensee program effectiveness.

Development of a Quality Assurance Hotline by which employees can

voice concerns anonymously to the QA division has opened another line

of communication between plant staff and upper management. The hot-

line surfaced one valid safety concern regarding installed mechanical

jumpers which was ouickly resolved by plant management. Another

initiative that upper management has taken to assure quality was the

formation of an Operational Assessment Group which inalyses plant

performance and reports findings to the Vice President, Nuclear

Operations.

Management actions in response to SALP comments have been extensive

and timely. Tracking of comnitments was a function of the Nuclear

Review Board and progress toward resolution of these issues was an

agenda item at every NRB meeting. This closely watched agenda insu~ed

that extensive management attention was given to noted areas of

weakness.

1 In conclusion, the quality programs in effect at Shoreham have

included QA/QC, NRB and ROC committees, ISEG and effective first line

supervision of all disciplines. Senior management involvement in

improving staff awareness of the importance attention to detail in

improvement of quality has yielded positive results. The overall

result has been an increase in manning levels, and decreases in

Licensee Event Reports, ESF actuations, and personnel errors.

Rating: Category 1

While the assurance of quality area was rated as Category I,

'

' inspection efforts will not be reduced due to the unique status of

the Shoreham facility.

l

-_. __ _.

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ .

.

.

35

i

V. Supporting Da.a and Summaries

A. Investigation and Allegation Review

During this SALP assessment period nine allegations were received and

evaluated. Two licensee empicjee drug use allegations were re:eived;

however, these allegations were unsubstantiated due in part to a lack

of cooperation on the part of the allegers and have been closed.

Two allegations concerning questionable practices in the warehousing

area were received; one of these resulted in a specialist inspection

which discovered no instances of noncompliance with NRC requirements

and has been closed: the other is under review at this time and

remains open. Three concerns alleging falsification of documents

were received; two have been investigated, with no evidence of falsi-

fication, and closed; one remains open while investigation continues.

One allegation was made in both the Radiochemistry and Training and

Qualification areas, both have been evaluated, found unsubstantiated,

and closed.

During this assessment period the Office of Investigations conducted

one investigation into the alleged falsification of doc;ments by

members of the Radiochemi stry Section. These concerns were orig-

inally surfaced during the previous SALP period. NRC action is

pending.

B. Escalated Enforcement Actions

There was no escalated enforcement action taken during this assess-

ment period.

_

.

36

.

-

C. Management Conferences

1. NRR/ Licensee Meetings

Licensing Status 08/01/86

09/04/86

10/16/86

11/25/86

01/13/87

02/19/87

04/22/87

Fire Protection 10/02/86

Control Room Design Review 11/03/87

25% Power License Proposal 04/30/87

Supplemental Containment

System Conceptual Design 07/21/87

NRR Site Visits / Meetings

Emergency Planning 05/29-06/05/86

Management Discussions 03/12/87

25% Power Proposal 05/12-05/13/87

2. Region I/ Licensee Meetings

l SALP Management Meeting 07/29/86

l

l Review of Loss of Offsite Power

Event 04/05/87

l

l

l

l

. .

.

., e

3, ,e

,,. "-

G f ".

'

!.f ,

37

. .

..,

D. Licensee Event Reports

a

a 1. Tabular Listing

!

.t

/ a. Personnel Error 16

s

b. Design Management 12

c. External 5

d. Defective Procedure 9

e. Component Failure 8

f. Other 10

2. Causal Analysis

Personnel Errors

There were 16 LERs generated this SALP period as a result of

personnel errors. This number is a significant improvement over

the previous assessment period when 32 LERs resulted from per-

sonnel error. Of the 16 personnel errors,12 resulted in chal-

1enges to ESF Systems. The ESF system challenge number is mis-

leading in that over half of those challenges occurred during

the performance of work on two systems: Reactor Building

Standby Ventilation / Control Room Air Conditioning and Reactor

Building Closed Loop Cooling Water. There does not appear to be

a common factor which has resulted in the large number of LERs

associated with these two systems, but rather a number of fac-

tors appear to contribute. Surveillance procedures in these

areas are quite complex and require numerous lifted leads and

jumpers, access to terminal strips and relays are frequently in

areas of limited visibility and accessibility and both systems

are highly sensitive.

Radiochemistry and Fire protection

During this assessment period there were 6 LERs generated as a

,. result of Radiochemistry problems. The majority of these LERs

resulted from personnel error, however, it is important to note

-

'

that no LERs have occurred in this area since the last quarter

of 1986. Six LERs can be directly attributed to the Fire Pro-

tection activities and, in all cases, directly involved the

inability to meet Technical Specification fire watch

requirements.

.

e , .. - - - - - , , ,,

. - - - - - - . - - . . - - - - - , ,, ,,- _. ,-


r.- , _ ,

.

38

.

Syerall Analysis

The mber of LERs in this assessment period, 54, appears on the

surfac to be indicative of some performance problems, however,

assessmen of the types and frequency of LERs indicates other-

wise. Ther has been a steady decline in the number of LERs per

quarter since he last assessment period. There has also been a

significant dec ase in LERs when compared to the last rating

period: 58 in 1 months for 85-98 versus 54 in 17 months for

86-99. Although the were 54 LERs in assessment period 86-99,

28 of those can be lum d into three discrete areas. Activities

on Reactor Building Stan y Ventilation System / Control Room Air

Conditioning and Reactor uilding Closed loop Cooling Water

accounted for 14 LERs, Che,istry LERs totalled 8 and Fire

Protection related LERs totalle 6.

The licensee is aware of these pro em areas and is attempting

to reduce the numbers of LERs by co ecting root causes. The

licensee has generally addressed the oblems associated with

activities on the above mentioned sys ms, No LER's have

occurred in the radiochemistry area since e last quarter of

1986. This decrease in LERs can be directly tributed to the

aggressive program that was undertaken by licens management to

improve the Radiochemistry program after the la assessment

rating of Category 3. The licensee is also making fforts at

this time to reduce the number of required firewatch , which

should in turn reduce the number of LERS in the fire pro ction

area. Licensee awareness and activities in these areas ave

significantly reduced the number of LER's in the last

months.

__ . _ _ . _ . _- ._ _

_ _ _ _ _ _ __j

.

1

38a l

.

i

Overall Analysis j

The number of LERs in this assessment period, 60, appears on the

surface to be indicative of some performance problems, however,

assessment of _the types and frequency of LERs indicates other-

wise. There has been a steady decline in the number of LERs per

quarter since the last assessment period. There has also been a

significant decrease in LERs when compared to the last rating

period: 58 in 12 months for 85-98 versus 60 in 17 months for

86-99. Although there were 60 LERs in assessment period 86-99,

28 of those can be lumped into three discrete areas. Activities

on Reactor Building Standby Ventilation System / Control Room Air

Conditioning and Reactor Building Closed Loop Cooling Water

accounted for 14 LERs, Chemistry LERs totalled 8 and Fire

Protection related LERs totalled 6.

The licensee is aware of these problem areas and is attempting

to reduce the numbers of LERs by correcting root causes. The '

licensee has generally addressed the problems associated with

activities on the above mentioned systems. No LER's have

occurred in the radiochemistry area since the last quarter of

1986. This decrease in LERs can be directly attributed to the

aggressive program that was undertaken by licensee management to

improve the Radiochemistry program after the last assessment

rating of Category 3. The licensee is also making efforts at

this time to reduce the number of required firewatches, which

should in turn reduce the number of LERS in the fire protection

area. Licensee awareness and activities in these areas have

significantly reduced the number of LER's in the last six

months.

._. . _ _ _

... . _ .. _. .-

.

39

.

E. Licensing Actions

License Amendments Issued

Amendment No. Title Date

2 Noble Gas Monitoring 03/04/86

3 Process Control Program, 11/03/87

Radwaste Management

4 Radwaste Sampling and 12/09/86

Milk Samples

5 Main Steam Isolation 05/04/87

Valve Setpoint Changes

6 Stand-by Liquid Control 05/18/87 ,

System  !

Technical Request Approvals

-

Post Maintenance Testing (ATWS 3.1.3,3.2.3) 04/09/86

-

Analysis of Post Accident Radio-

Chemistry Samples 05/20/86

-

Qualifications of Backup STAS 05/07/86

12/09/86

-

Post-Accident Effluents Monitoring 02/13/87

-

Appendix R Compliance 02/25/87

-

ATWS Rule Compliance 06/08/87

Orders Issued

Numerous Commission Orders related to EP Proceedings

i

1

1

1

- -- ,-- , ,. , _ - ,- - . , - . _ , - . _ . - . . _ . , - , ,.-.7 ,- .7 y. - , - ,,,,,m,.-_.y,-.,,., - ,,_y..- ,,

..

.

.

TABLE 1

A. LISTING 0F LERs BY FUNCTIONAL AREA

CAUSE CODES

AREA A B C D E X TOTAL

_ _ ___ ___ .__ __.

OPERATIONS 4 2 1 1 1 9

RAD PROTECTION 4 2 6

MAINTENANCE 3 1 3 7

SURVEILLANCE 4 5 4 2 1 16

EMERGENCY PREP.

SECURITY / SAFEGUARDS 1 1 2

OUTAGES 1 2 3

TRAINING

LICENSING 1 1 2

QUALITY ASSURANCE

TECHNICAL SUPPORT 2 1 3 6

FIRE PROTECTION-HK 2 2 1 2 7

OTHER 1 1 2

___________________ __ __ __ __ __ __ __

TOTALS: 16 12 5 9 8 10 60

Cause Codes *: A - Personnel Error

B - Design, Manufacturing, Construction or

Installation Error

C - External Cause

D - Defective Procedure

E - Component Failure

X - Other

  • Cause Codes in this table are based on inspector

evaluations and may differ from those specified by the

licensee in the LER

i

!

!

, . , - ,_ . - ~ -

l

.

Table 1 T1-2

.

B. LER SYN 0PSIS 1

LER NUMBER EVENT DATE CAUSE CODE DESCRIPTION


---------- ---------- .........--

86-011 03/18/86 C ULTIMATE HEAT SINK, ACCUMULATION OF

SEDIMENT

86-012 03/03/86 D FAILURE TO MEET ACTION STATEMENT FOR

LOSS OF CONTINUQUS MONITORING 0F THE

STATION VENTILATION EXHAUST DUE TO

POWER LOSS TO SAMPLE PUMP

86-013 03/05/86 A CONTINUOUS FIRE WATCH IN RELAY ROOM

NOT MET DUE TO FIRE WATCH PERSON BEING

ASLEEP

86-014 03/05/86 B FULL REACTOR LOW LEVEL TRIP WHILE I&C

TECHNICIAN WAS VALVING IN PRESSURE

TRANSMITTER.86-015 D3/10/86 X CONTINUOUS FIRE WATCH MISSED DUE TO

FIRE WATCH BEING STUCK IN ELEVATOR

86-016 03/04/86 X SEISMIC MONITORING RECORDERS IN

CONTROL BUILDING OUT OF SERVICE FOR

MORE THAN 30 DAYS.86-017 03/20/86 D SEALED SOURCE LEAK TEST NOT PERFORMED

IN ACCORDANCE WITH TECH SPEC DUE TO

PROCEDURAL DEFICIENCY.86-018 04/10/86 A UNMONITORED DISCHARGE OF

NON-RADI0 ACTIVE WATER (LESS THAN

MINIMUM DETECTABLE ACTIVITY) FROM THE

CONDENSATE STORAGE TANK SUMP.86-019 05/09/86 D PROCEDURAL DEFICIENCY RESULTED IN A

RBSVS/CRAC "A" INITIATION DUE TO LOW

REACTOR BUILDING DIFFERENTIAL

PRESSURE.86-020 05/12/86 A FULL REACTOR TRIP DURING AN

OPERATIONS SURVEILLANCE TEST RESULTING

FROM PERSONNEL ERROR.86-021 05/12/86 B FULL RPS ACTUATION WHILE I&C

TECHNICIANS WERE VALVING IN A LEVEL

TRANSMITTER AFTER A SURVEILLANCE TEST.

.

.

Table 1 T1-3

.

LER NUMBER EVENT DATE CAUSE CODE DESCRIPTION

__________ __________ __________ ___________

86-022 05/15/86 A FAILURE TO RETAIN PARTICULATE FILTERS

FROM THE STATION VENTILATION EXHAUST

MONITOR DUE TO PERSONNEL ERROR.86-023 05/20/86 A MISSED NOBLE GAS GRAB SAMPLES REQUIRED

BY ACTION STATEMENT 120 0F TECH. SPEC.

3.3.7.11 DUE TO PERSONNEL ERROR

86-024 05/22/86 A kDCLCW "A" SIDE ISOLATION WHILE I&C

TECHNICIANS WERE PERFORMING A

SURVEILLANCE TEST.86-025 06/11/86 A N0BLE GAS SAMPLES REQUIRED BY ACTION

STATEMENT 120 0F TECH. SPEC.3.3.7.11

WERE DISCARDED PRIOR TO BEING ANALYZE 0

FOR GROSS ACTIVITY.86-026 07/03/86 A UNPLANNED AUTOMATIC INITIATION OF

RBSVS "A" TRAIN DURING AN I&C

SURVEILLANCE PROCEDURE WHEN A

TECHNICIAN DROPPED A SCREWDRIVER IN

PANEL. ,

a

86-027 08/15/85 E REACTOR POWER EXCURSIONS AB0VE 5% DUE

TO FAILURE OF MECHANICAL LINKAGE

BETWEEN POSITION FEEDBACK ARM AND

CONTROLLER ON STARTUP LEVEL CONT.86-028 07/10/86 8 NON ENVIRONMENTALLY QUALIFIED JUMPER

WIRE INSTALLED IN MOTOR OPERATED

VALVES86-029 07/18/86 X ESF ACTUATIONS DUE TO EPA BREAKER

'

TRIPS WHILE RPS POWER WAS BEING

SUPPLIED BY THE ALTERNATE FEED

TRANSFORMER.86-030 07/27/86 C UNPLANNED AUTOMATIC ACTUATIONS OF ESF

SYSTEMS CAUSED BY POWER SPIKES ON THE

GRID VOLTAGE DUE TO THUNDERSTORMS.86-031 07/16/86 X SEISMIC MONITORING RECORDERS IN

CONTROL BUILDING OUT OF SERVICE FOR

MORE THAN 30 DAYS.

.

Table 1 T1-4

..

LER NUMBER EVENT DATE CAUSE CODE DESCRIPTION

__________ __________ __________ ___________

86-032 07/28/86 X UNEXPLAINED RWCU ISOLATION WHILE

PLACING THE FILTER DEMINERALIZERS IN

OPERATION.86-033 08/06/86 D EDG 101 MANUALLY SHUT DOWN DURING

SURVEILLANCE TEST DUE TO HIGH LUBE OIL

TEMPERATURE.86-034 08/11/86 X REACTOR WATER LEVEL INSTRUMENT

PROVIDING ERR 0NE0US LEVEL INDICATION

DUE TO IMPROPER CALIBRATION.86-035 08/28/86 A RWCU ISOLATION DURING AN I&C

SURVEILLANCE TEST DUE TO TECHNICIAN

ERROR.86-036 08/05/86 D VIOLATION OF TECH. SPEC. 3.4.3.1 DUE

TO THE HEAT TRACING TO PRIMARY

CONTAINMENT LEAKAGE DETECTION

RADIATION MONITORING PANEL TURNED OFF.86-037 09/08/86 E MISSED CONTINUOUS FIRE WATCH IN RELAY

ROOM REQUIRED BY TECH. SPEC. 3.7.7.3

DUE TO CO2 INJECTION IN THE NORMAL

SWITCHGEAR ROOM.86-038 10/04/86 B RBSVS "A" SIDE INITIATION DURING AN

I&C SURVEILLANCE PROCEDURE WHEN A

TECHNICIAN ACCIDENTALLY BRUSHED A RELAY

WITH A LIFTED LEAD.

.86-039 10/06/86 A RBSVS "B" SIDE INITIATION WHILE

PERFORMING MAINTENANCE ON THE VALVE

ACTUATOR FOR THE RBNVS SYSTEM INTAKE

VALVE.86-040 10/07/86 E NSSSS INITIATION OF RBSVS/CRAC DURING

I&C SURVEILLANCE DUE TO FAULTY RELAY

SOCKET.86-041 10/29/86 A UNCONTROLLED ACCESS TO THE PRIMARY

CONTAINMENT OCCURRED FOR APPROXIMATELY

TWO HOURS DUE TO THE HATCH NOT BEING

PROPERLY SECURED.

O

Table 1 T1-5

d

LER NUMBER EVENT DATE CAUSE CODE DESCRIPTION

__________ __________ __________ ___________

86-042 10/09/86 0 FAILURE TO SUBMIT A COPY OF SHOREHAM

NUCLEAR POWER STATION'S SPDES

RENEWAL APPLICATION TO THE NRC

AT THE TIME OF SUBMITTAL TO THE

NYDEC.86-043 10/10/86 E EMERGENCY DIESEL GENERATOR 103

FAILURE REACH RATED SPEED DUE TO POOR

GOVERNOR OIL QUALITY

86-044 10/11/86 B NSSSS INITIATION OF RBSVS/CRAC "B"

SIDE DUE TO WIRE SLIPPING OUT OF I&C

TECHNICIANS HANDS DURING A

'

SURVEILLANCE.86-045 11/27/86 A RBSVS/CRAC INITIATION WITH A 1/2 RPS

ACTUATION DUE TO PERSONNEL ERROR WHILE

AN EQUIPMENT OPERATOR REPLACING

'

RADIATION MONITOR SUPPLY BULB.86-046 11/21/86 B INADEQUATE BACKFLOW PROTECTION

.

IDENTIFIED FOR EDG. ROOMS 101 AND 103.87-001 01/13/87 A RBSVS INITIATION CAUSED BY I&C

TECHNICIAN DURING SURVEILLANCE TEST.87-002 01/13/87 D SEISMIC MONITORING INSTRUMENTATION IN

CONTROL AND REACTOR BUILDING OUT OF

SERVICE FOR MORE THAN 30 DAYS. t

87-003 03/18/87 D LOSS OF 0FFSITE POWER OCCURRED OUE TO

A PROCEDURAL INADEQUACY IN A

MODIFICATION WHICH CAUSED THE

ISOLATION OF THE STATION SERVICE

TRANS.87-004 04/02/87 C FIRE WATCHES REQUIRED BY TECH SPEC

.

WERE SUSPENDED IN THE REACTOR BUILDING

DUE TO BOMB THREAT.87-005 04/06/87 E METEOROLOGICAL AIR TEMPERATURE

MONITORING INSTRUMENTATION IN0PERABLE

FOR MORE THAN 7 OAYS.

.,

- _ . , - - , _ - . - , . - - - - , . - - - , - - . - ----r--.------._,_ -

m

- - - -

I

..

Table 1 T1-6

.

LER NUMBER EVENT DATE CAUSE CODE DESCRIPTION

__________ __________ __________ ___________

87-006 04/10/87 A CONTINU0US RELAY ROOM FIRE WATCH NOT

MET DUE TO FIRE WATCH PERSON BEING

ASLEEP

87-007 04/25/87 C B0MB THREAT

87-008 04/14/87 B SHUTDOWN COOLING PARTIAL ISOLATION DUE

TO ISOLATION OF PRESSURE SWITCH.87-009 04/27/87 X FULL RPS ACTUATOR WHILE AND I&C TECH

WAS VALVING IN A LEVEL TRANSMITTER TO

'

THE REFERENCE LEG AFTER MAINTENANCE

HAD BEEN PERFORMED ON IT.87-010 02/10/87 E VOLUNTARY REPORT ON FAILURE OF RHR

CIRCUIT BREAKER,87-011 04/27/87 X LOSS OF POWER TO "A" RPS BUS DUE TO

SPURIOUS TRIPPING OF EPA BREAKER

RESULTING IN ESF ACTUATIONS. >

87-012 05/04/87 X RBCLCW UNPLANNED AUTOMATIC l

SYSTEM-SPLIT WHILE INSTRUMENT &

CONTROLS TECHNICIANS WERE PERFORMING A

SURVEILLANCE TEST.

,87-013 05/05/87 A SHUTDOWN COOLING ISOLATION DUE TO HIGH

REACTOR PRESSURE RESULTING FROM

OPERATOR ERROR.87-014 05/07/87 A ESF ACTUATION DUE TO PERSONNEL ERROR:

'

R95W SYSTEM-SPLIT AND A START SIGNAL

TO EDG 102.

!87-015 05/15/87 B CRAC "B" INITIATION SIGNAL RECEIVED

l

CAUSED BY LOW REACTOR BUILDING

OIFFERENTIAL PRESSURE.87-016 05/21/87 X UNSEALED HOLE THROUGH THE CONTROL

BUILDING EXTERIOR WALL.87-017 05-26-87 8 REACTOR WATER CLEANUP ISOLATION ON A

HIGH DIFFERENTIAL FLOW SIGNAL DURING

NORMAL STATION STARTUP

_- . _ ,.__ . - . - - ~ _ _ _ _ . _ . . . . _ . . _ . . _ _ _ _ __ -- _ , _ _ , _ _ . . . , _ . _ . -

"

,3

' Table 1 T1-7

.

LER NUMBER EVENT DATE CAUSE CODE DESCRIPTION

__________ __________ __________ ___________

i

,87-018 06-29-87 E FAILURE OF SECURITY COMPUTER RESULTED

IN A MODERATE LOSS OF SECURITY

EFFECTIVENESS WHICH WAS NOT PROPERLY

COMPENSATED FOR i

1

87-019 07-04-87 C CONTINUOUS RELAY ROOM FIRE WATCH

REQUIRED BY TECH SPECS NOT MET DUE TO

BOMB THREAT

87-021 07-15-87 B HVAC PENETRATION DESIGN DEFICIENCIES

IDENTIFIED AFTER DETAILED REVIEW OF <

INFO NOTICE 83-69 RESULTING IN  ;

LICENSE VIOLATION

87-022 06-04-87 E VOLUNTARY REPORT ON MOV DYNAMIC  :

TESTING FAILURE OF THE HPCI i

'

RECIRCULATION VALVES87-023 07-17-87 B RBCLCW SPLIT DUE TO A LOW "A" HEAD I

TANK WATER LEVEL  !

'  ;87-024 07/24/87 0 I&C TECH SPEC SURVEILLANCE

CALIBRATION AND RESPONSE TIME  !

PROCEDURES FOUND TO

NOT ADEQUATELY SATISFY TECH SPECS -

DURING PERIODIC REVIEW

i

87-025 07/25/87 X HOURLY FIRE WATCH PATROLS REQUIRED BY

.

'

THE FIRE PROTECTION PROGRAM WERE NOT ,

MET DUE TO PERSONNEL INJURY

,

!

l

6

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!

i

_ . _ . _ ~ . - _ . _, _ _ _ . _ _ _ _ - _ _ - _ _ _ _ . . - - _ . . - - _ _ ..,,. - _ _ _ _ _ , , _ - - . - -

- - . . . - _ - - - . _ ._ _-

.-

. .

. TABLE 2

INSPECTION HOUR SUMMARY

AREA HOURS  % OF TIME

OPERATIONS 1144 32.2'

RAD PROTECTION 299 8.4

HAINTENANCE 528 14.8

SURVEILLANCE 509 14.2

EMERGENCY PREP. 116 3.3

SECURITY / SAFEGUARDS 104 2.9

TRAINING 586 16.5

LICENSING 0 0

QUALITY ASSURANCE 10 0.3

TECHNICAL SUPPORT 186 5.2

, FIRE PROTECTION-HK 80 2.2  ;

___________________ ____ _____

TOTALS: 3562 100.0

i

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i L

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[

.

4 ,

i

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< . + - < - - - ,.-m.--- ~ . , ,-r. - - - , - -,. , , + w -e- m-, , . -,n,,. -. ...,,-.-,,--=.--------,e-,,, , , ~ -

, vg .r.---r-

.

.

TABLE 3

ENFORCEMENT SUMMARY

SEVERITY LEVEL

AREA 1 2 3 4 5 DEV TOTAL

_ _ _ _ ___ _ -.

OPERATIONS

RAD PROTECTION

MAINTENANCE 2 2

SURVEILLANCE 1 1

EMERGENCY PREP.

SECURITY / SAFEGUARDS I 1

TRAINING

LICENSING

QUALITY ASSURANCE

  • TECHNICAL SUPPORT 1 1

FIRE PROTECTION-HK

___________________ __ __ __ __ __ .. __

TOTALS: 3 2 5

NRC Action on a potential violation in this area has not

been completed due to the environmental qualification issues

involved.

l

l

l

l

1

__ _ _ _ _ _ _ _ - _ _ _ _ _

.

Table 3 T3-2

.

INSPECTION VIOL. FUNCTIONAL

REPORT REQUIREMENT LEVEL AREA VIOLATION

_________ ___________ _____ __________ __________________________

!

322/86-08 TECH SPEC 5 MAINTENANCE FAILURE TO PROVIDE WRITTEN

t

6.8.1 INSTRUCTIONS DESCRIBING

MAINTENANCE ON EMERGENCY

DIESEL GENERATOR 103

322/87-05 TECH SPEC 4 TECHNICAL LOSS OF 0FFSITE POWER DUE

6.8.1 SUPPORT TO INADEQUATE PROCEDURE

REVIEW

322/87-10 TECH SPEC 4 SURVEILLANCE FAILURE TO ANALYZE SLC B-10

4.1.5.e.1 ENRICHMENT PER TECH SPEC 4.1.5.e.1

322/87-10 E&DCR 5 MAINTENANCE INSTALLATION OF RAYCHEM END

CAPS IN VIOLATION OF E&DCR

322/87-08 SHOREHAM 4 SECURITY SAFEGUARDS INFORMATION

PHYSICAL

SECURITY

PLAN

_ . _ _

O

l

.

I

l

TABLE 4

INSPECTION REPORT ACTIVITIES

REPORT / DATES INSPECTOR HOURS AREAS INSPECTED

____________ _________ _____ _______________

86-07 SPECIALIST 86 ROUTINE, UNANNOUNCED, RADIOLOGICAL

05/05/86 05/09/86 CONTROLS INSPECTION.

86-09 SPECIALIST 27 ROUTINE UNANN0UNCED INSPECTION OF

0?/24/86 03/27/86 LICENSEE ACTIONS ON PREVIOUS INSPECTION

FINDINGS.

86-10 RESIDENT 192 ROUTINE RESIDENT INSPECTION.

04/16/86 05/31/86

86-11 SPECIALIST 181 SPECIAL ANN 0UNCED SAFETY INSPECTION OF

07/28/86 08/01/86 THE LICENSEE'S CHEMISTRY PROGRAM.

86-12 RESIDENT 189 ROUTINE RESIDENT INSPECTION.

06/01/86 07/15/86

86-13 SPECIALIST 17 UNANN0UNCED INSPECTION OF LIMITORQUE

06/30/86 07/02/86 MOTOR VALVE OPERATOR INTERNAL WIRING.

86-14 RESIDENT 297 ROUTINE RESIDENT INSPECTION.

07/16/86 08/31/86

86-15 SPECIALIST 38 ROUTINE UNANN0UNCED INSPECTION OF THE

08/25/86 08/29/86 RADIATION SAFETY PROGRAM.

86-16 RESIDENT 370 ROUTINE RESIDENT INSPECTION.

09/01/86 11/15/86

86-17 SPECIALIST 51 NON LICENSED STAFF TRAINING.

09/08/86 09/12/86

86-18 SPECIALIST 31 ROUTINE UNANNOUNCED INSPECTION OF

09/29/86 10/03/86 LICENSEE ACTIONS ON PREVIOUS INSPECTION

FINDINGS

86-19 RESIDENT 76 ROUTINE RESIDENT INSPECTION

11/16/86 12/31/86

..

-Table 4 T4-2

.

REPORT / DATES INSPECTOR HOURS AREAS IN3PECTED

__ _________ _________ _____ _______________

86-21 SPECIALIST -72 SECURITY PLAN AND IMPLEMENTING PROCEDURES

12/08/86 12/12/86

87-01 RESIDENT 118 ROUTINE RESIDENT INSPECTION.

01/01/87 02/15/87

87-02 SPECIALIST 34 ROUTINE UNANN0UNCED INSPECTION OF

01/17/87 01/21/87 PROCEDURE REVIEW.

87-03 SPECIALIST 38 ROUTINE ANNOUNCED EMERGENCY PREPAREDNESS

02/10/87 02/12/87 INSPECTION.

87-05 RESIDENT 179 ROUTINE RESIDENT INSPECTION OF PLANT

02/16/87 03/31/87 OPERATIONS, SEC. , RAD CONTROLS

SURVEILLANCE / LOSS OF 0FFSITE POWER EVENT

WAS REVIEWED

87-06 SPECIALIST 96 ROUTINE SAFETY INSPECTION OF RADIOLOGICAL

03/30/87 04/03/87 CONTROLS.

87-07 RESIDENT 69 ROUTINE RESIDENT INSPECTION

04/01/87 05/15/87

87-13 SPECIALIST 35 ROUTINE UNANNOUNCED INSPECTION OF STARTUP

06/01/87 06/05/87 TEST PROGRAM

87-14 SPECIALIST 313 SPECIAL TEAM INSPECTION OF TRAINING AND

06/22/87 06/26/87 QUALIFICATION PROGRAM

EFFECTIVENESS / REVIEW OF SELECTED

LICENSEE'S CORRECTIVE ACTION

!

)

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l

l

k

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - _ _ _ - _ _ _ . _ _ _ _ _ _ _ __ _ _ _ . _ _ _ . _ _ _ _ .

.

.

TABLE 5

FORCED OUTAGES AND UNPLANNED AUTOMATIC SCRAMS

j

.

POWER

DATE LEVEL' DESCRIPTION CAUSE* & AREA * i

03/05/86 S/D In bility to vent bourbon tube Design

, pro rly prior to placing in Deficiency

servi Area: Technical

Support

05/10/86 S/0 During res oration of a LOCA, Personnel Error  :

LOOP survei ance test, Area: ,

personnel cau ed an inadvertent Operations i

reactor trip

{

05/12/86 S/0 Valving in a leve transmitter Design

due to original pip g Deficiency

arrangement, technic ns could Area:

not adequately vent th Technical

transmitter Support

(

'

03/18/87 S/D Loss of offsite power due t Personnel Error

I

personnel isolating station Area:

service transformer Technical

4 Support

I

04/27/87 S/D Valving in a level transmitter; esign

due to original piping, ficiency

technician could not adequately Ar :

i vent the transmitter Tech ical

Suppo

l

-

  • Note - the cause attributed to these shutdowns is the NRC assessment of he

! cause, and may not agree with the licensee's assessment.

I

!

t

l

l

l

l

!

- _ . .. - .. . - .. - - - - - .- - . _ -_-- -_.-

.. -

.o

  • <

TABLE Sa

FORCED OUTAGES AND UNPLANNED AUTOMATIC SCRANS

,

l

POWER

OATE LEVEL DEfCRIPTION CAUSE* & AREA *

r

03/05/86 S/D Inability to-vent bourdon tube Design

properly prior to placing in Deficiency

service Area: i

Technical Support

05/10/86 S/D During restoration of a LOCA, Personnel Error  !

LOOP surveillance test, Area: '

personnel caused an inadvertent Operations t

reactor trip  ;

\

05/12/86 S/D Valving in a level transmitter Design

'

-

due to original piping Deficiency 1

arrangament, techni sans could Area:  !

not adequately vent the Technical i

transmitter Support  ;

03/18/87 S/D Loss of offsite power due to Personnel Error .

personnel isolating station Area: l

service transformer Technical -

Support >

04/27/87 S/D Valving in a level transmitter; Design  !

due to original piping, Deficiency

technician could not adequately Area: .

vent the transmitter Technical '

Support

l

l

  • Note - the cause attributed to these shutdowns is the NRC assessment of the l'

cause, and may not agree with the licensee's assessment.

!

t

!

i

4

4

4 l

l

,- , - - _ . _ . ~ . _ _ _ _ . . _ _ - . , , _ . . _ . .

-- -

._--. - _ , _ - , _ _ . . . . _ . , -. .__ _. , - _ _ _

1

/

    • "% #o UNITED STATES

~

-ENCLOSURE 3

g

e  !' n NUCLEAR REGULATORY COMMISSION

$ I REGION 1

o -

63) PARK AVENUE

g

. KtNG OF PRUSSIA, PENNSYLVANIA IMOS

4,*. **

Docket No. 50-322 EC 01387

Long Island L1ghting Company

ATTN: Mr. John D. Leonard, Jr.

Vice President - Nuclear

P. O. Box 618

Shoreham Nuclear Power Station

W ding River, New York 11792

Gentlemen:

Subject: Systematic Assessment of Licensee Performance (SALP) Report

No. 50-322/86-99

The NRC Region I SALP Board has reviewed and evaluated the performance of

activities at the Shoreham Nuclear Power Station for the period March 1,1986

to July 31, 1987. The results of this assessment are documented in the

enclosed SALP Board report. A meeting to discuss the assessment will be

scheduled in the near future. This meeting is intended to provide a forum for

candid discussions of the performance evaluation. At the meeting, you should

, be prepared to discuss our assassment and your plans to enhance the program

,

'

effectiveness in those areas that warrant additional attention. Additionally,

you may provide written comments within 30 days after the meeting.

Following our meeting and receipt of your response, the SALP final report and

your response will be placed in the NRC Public Document Room.

Your cooperation is appreciated.

Sincerely,

hWilliam 7. Russell

Regional Administrator

Enclosure: SALP Report No. 50-322/86-99

V b>ff'

_

^

Long Island Lighting Company 2 j){CQ{j@@7

%

cc w/ enc 1:

W. Steiger, Plant Manager

B. McCaffrey, Manager, Nuclear Operations Support

R. Kubinak, Director, QA, Safety and Compliance

E. Youngling, Manager, Nuclear Engineering

Anthony F. Earley, Jr. , General Counsel

Jeffrey L. Futter, Esquire

J. Notaro, Manager, QA Department

Director, Power Division

Shoreham Hearing Service List

Public Document Room (PDR)

local Public Document Room (LPDR)

Nuclear Safety Information Center (NSIC)

NRC Resident Inspector

State of New York

Chairman Zech

Commissioner Roberts

Commissioner Bernthal

Commissioner Carr

Commissioner Rogers

bec w/ encl:

Region I Docket Room (with concurrences)

'

Management Assistant, DRMA (w/o enc 1)

Director, DRS

T. Martin, DRSS

DRP Se: tion Chief

B. Bordenick, OGC

R. Bachmann, DGC

R. Goddard, ELD

R. J. Bores, DRSS

J. Taylor, DEDO

W. Russell, RA

J. Allan, DRA

D. Holody, ES

Board Members

PA0(11)

8. Clayton, EDO

l

l

.

.

SHOREHAM HEARING SERVICE LIST

Gerald C. Crotty, Esquire Alan S. Rosenthal, Esquire

Ben Wiles, Esquire Chairman, Atomic Safety and Licensing

Counsel to the' Governor Appeal Panel

Executive Chamber U. S. Nuclear Regulatory Commission

State Capitol Washington, D. C. 20555

Albany, New York 12224

Mr. Jay Dunkleberger Fabian G. Palomino, Esquire

New York State Energy Office Suffolk County Attorney

Agency Building 2 Executive Chamber

Empire State Plaza State Capitol

Albany, New York 12223 Albany, NY 12224

Energy Research Group, Inc. Gary J. Edles, Esquire

400-1 Totten Pond Road Atomic Safety and Licensing

Waltham, Massachusetts 02154 Appeal Panel

U. S. Nuclear Regulatory Commission

Washington, D. C. 20555

W. Taylor Reveley, III, Esquire Howard A. Wilbur, Esquire

Hunton & Williams Atomic Safety and Licensing

Post Office Box 1535 Appeal Panel

Richmond, Virginia 23212 U. S. Nuclear Regulatory Commission

Washington, D. C. 20555

'

Honorable Michael Logrande Robert Abrams, Esquire

Acting Suffolk County Executive Peter Bienstock, Esquire

County Executive / Legislative Bldg. Department of Law

Veteran's Memorial Highway State of New York

Hauppauge, New York 11788 Room 46-14

Two World Trade Center

New York, New York 10047

Martin Bradley Ashare, Esquire Richard M. Kessel

Suf folk County Attorney Chairman and Executive Director

H. Lee Dennison Building New York State Consumer Protection Board

Veteran's Memorial Highway Room 1725

Hauppauge, New York 11788 250 Broadway

New York, New York 10007

James B. Dougherty, Esquire

3045 Porter Street, N.W. ,

Washington, D.C. 20008

_ _

'

r

2

.

MHB Technical Associates francis J. Gluchowski

1723 Hamilton Avenue, Suite K Assistant Town Attorney

San Jose, California 95125

Town of Brookhaven

Department of Law

Stephen Latham, Esquire 3233 Route 112

John F. Shea, Esquire Medford, New York 11763

Twomey, Latham & Shea

Post Office Box 398 Paul Sabatino, II, Attorney at Law

33 West Second Street Counsel to Legislature

Riverhead, New York 11901

Legislative Building

Veteran's Memorial Highway

Jonathan D. Feinberg, Esquire Joseph I. Lieberman, Attorney General

New York State

Department of Public Service State of Connecticut

Three Empire State Plaza

30 Trinity Street

Albany, New York 12223 Hartford, Connecticut 06106

Ezra I. Bialik, Esquire Brookhaven Town Attorney

Assistant Attorney General 3233 Route 112

Environmental Protection Bureau Medford, New York 11763

New York State Department of Law

2 World Trade Center Department of Public Service

New York, New York 10047 Director, Power Division

Three Empire State Plaza

Herbert H. Brown, Esquire Albany, New York 12223

Lawrence Coe Lamnpher, Esquire

, Kirkpatrick, Lockhart, Hill,

Christopher & Phillips

1900 M Street, N.W.

Washington, D.C. 20036

Karla J. Letsche, Esquire

Kirkpatrick, Lockhart, Hill,

Christopher & Phillips '

1900 M Street, N.W.

Washington, D.C. 20036

l

,

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1

. - . .. _ ..