ML20138G318
| ML20138G318 | |
| Person / Time | |
|---|---|
| Site: | Wolf Creek  |
| Issue date: | 11/26/1980 |
| From: | Fouts G DANIEL INTERNATIONAL CORP. (SUBS. OF FLUOR CORP.) |
| To: | |
| Shared Package | |
| ML20138G131 | List:
|
| References | |
| FOIA-84-291 WP-VII-209, NUDOCS 8512160286 | |
| Download: ML20138G318 (57) | |
Text
'
..~u-..
,s.~
- 9. 3 '
~ *
'.i....,
[,'
\\...
CONTU it!U TON !'.500:.~;'." I'
\\
.u.
I. =...,_.,
T v,,.
__ork Procedure W
Wolf Creek Generating Station
,.nOJf.CT NAME ItCf shf a,e IEO.
Preparation ag Processing of Travelers WP-VII-209 mr vera.c.
seu.on III VII Date Revis on 11-26-80 7
Pa p __l, of 10 PROJECT MO.
7158 FOR 998-0-000-SA-027 KANSAS GAS AND ELECTRIC COMPANY KANSAS CITY POWER AND LIGHT COMPAlW 0r +. n...*..
.a~ *'. [
p O
WOLF CREEK GENERATING STATION g
b{
BURLINGTON, KANSAS h
8-by 3
i DANIEL INTERNATIONAL CORPORATION nn.
o.wiat;o.
Apr.
.ct.
o.t.
cmic re, i R,_W, qreer 12-28-76)
DanWs W.E. Hitt 12-28-761 0-Original Issue I.J. O_.,.. Art.qr.by r.D 12-29-76 -.
cm, oneer:
D.C._Bondurant 9-12-77 D""'
W.E. Hitt 1
General Revision 9-12-77 o.mf.
' J.O. Arterburn 9-13-77!
o,y- - -' D.C. Bondurant 11-02-77I General Revision and Additiot a,,.;
, W.E. Hitt- - - - - -
Il-03-77*
2 of Trave.'er Index Supplement I 4 $ r. -
_l_J,_Q,. AI.tArburn L11-11-77]
Sheee o..e;s.., ! D.C. Bondurant 2-16-78
~
y,.;,., 7
.E.
Hitt A m tion of ECR ad W
1 2-16-78 3
i General Revision
,f,,,,,
e J.O. Arterburn 2-17-78 g
Aagy,d,_B.A.Seab_ury 11-06-78 b
o.. t i W.E. Hitt 11-06-78 0
8-4 General Revision te-<.__
J.O. Arterburn 11-06-78 A.es.g;.4
.A. Seabury
- 10-01-79 B
y$
.B.i t 10-0 M u"a 5 l General Revision Jy' 9'.
- r i G.L. Fo3tgs 10-02 _7.9_
yy 9.'r'
.f._T.C.
Newman 4-17-80 5
. W.E. Ilitt 5-02-80 6
General Re. vision q
k$
j r,v.,.,
i G.L. Fouts 5-05-80 I '2'7 0SN General Revision and,s
..ty... _,(
_//N G i
' f,,,.
// 22. M 3,
7 l
Incorporation of ICP
, d.. _....
- g. 4g p g.go
/
i'- l
!?'.
. "2,,,, n i,. u. n. s s.,
C.
.i htJC1;O'. PROCI Di:Tir e
TITt t reoceduee No.
WP-VII-209 11-2 6-8 0,j n....no ou.
Preparation and Processing of Travelers 7
/
c....
2 o, _ 10 1.0 SCOPE 1.1 Preparation, processing, and use of the Traveler for construc-tion of ASME Section III Piping and Supports and ANSI B31.1 Critical Piping, and D " Augmented" as defined by Attachments MS-1 and MS-2 of Reference 2.8, Rotating and Non-kotating Equip-ment and HVAC.
2.0 REFERENCES
2.1 Daniel ASME " Quality Assurano Program Manual, Nuclear".
2.2 ASME Boiler and Pressure Vessel Code,Section III.
2.3 CONSTRUCTION PROCEDURE WP-VII-200,
" Field Fabrication of Piping".
2.4 CONSTRUCTION PROCEDURE WP-VII-201, " Installation of Piping".
2.5 CONSTRUCTION PROCEDURE WP-VII-202, " Coating and Wrapping of Pipe".
2.6 CONSTRUCTION PROCEDURE WP-VII-207, " Fabrication of Component Supports".
2.7 CONSTRUCTION PROCEDURE WP-VII-208, " Installation of Component Suppo rt s.
~~
2.8 BECHTEL SPECIFICATION 10466-M-204, " Field Fabrication and Instal-lation of Piping and Pipe Supports to ASME Section III".
r 2.9 CONSTRUCTION PROCEDURE CWP-504, " Weld Repair".
2.10 CONSTRUCTION PROCEDURE AP-IX-03, " Document Control".
' 2.11 CONSTRUCTION PROCEDURE WP-VI-200, " Installation of Rotating Equipment".
2.12 CONSTRUCTION PROCEDURE WP-VI-201, " Installation of Tanks, Ves-sels, Heat Exchanges and Misec11aneous Equipment.
2,13 CONSTRUCTION PROCEDURE WP-VIII-200,
" Field Fabrication and Erection of Safety Related Duckwork and Supports.
3.0 CEhT.T. ' t 3.1 The ";..eler is a packagc of documents which is prepaie.'
a.
issuri ;c contr'l and docum: nt fabrication ir.:' inst llatio (f i
~
-) l CC.*. M nUC) u. Vv.DCL Du t\\ E
~.
~ &1 hoo-duer No.
1:1g; WP-Vll-209 Date t neviuon 11-26-80' 7
Preparat ion and Processing of Travelers 3
10
^ '
=
piping, tubing, supports, parts, appurtenances, penetrations, Safety-Related HVAC Ductwork 'and associated supports, and mechan-ical. equipment.
3.2 All forms (partially or fully filled out) are considered working documents until the Traveler is completed and applicable data reports are signed.
3.3 Appendix I shows examples of forms which will be used in the Traveler, when appropriate. With each form is a general descrip-tion of the forms, the person responsible for filling in each space, and what is to be placed in each space.
3.4 The ' stated responsibilities in this procedure are addressed to management and key personnel.
Actual performance of the assigned activities may be performed by personnel under the supe-vision of the individual assigned the responsibility.
3.5 Client may, at his discretion, request spe'cial notification points or hold points to be placed in Traveler.
3.6 Individuals responsible for establishing hold points may waive those hold points by signing the appropriate inspection point and noting that the hold point has been waived.
-- 3.7 Exhibit A need not be completed, except as required by Para-graphs 4.3, 4.6, and 4.12 of this procedure.
_3.8.. Traveler documents applicable to a specific functicr. shall be generally accessible to the area where the function is being
~ performed.
4.0 PROCEDURE RESPONSIBLE POSITION ACTION DOCCIENT CONTROL SUPERVISOR 4.1. Receive, process, and distribute design documents to the Project Hechanical Engineer.
PROJECT MECHANICAL ENGINEER 4.2 Ecceives design documents and provides for their review to assure that they contain adequate information te, r~0rn con-struction.
g-
,;g, CC'.. l fu lC1 ;6N PTIOCf DU M
..ud
. ", n hocnturs 2.4 Til 4.
WP-VII-209 ou.
n. m.<,,,
11-26-80 l; 7
Preparation and Processing of Travelers 4
10 c
l'K0 JECT WELDING ENGINEER 4.3 Provide pre planned written generic instructions to the Project Mechanical Engineer, specifying welding, heat treatment and NDE requirements to be used in the Traveler, or approves generic instructions agreed upon with the Project Mechanical Engineer, using Exhibit A.
(If no written generic instructions are avail-able prior to issuing a Traveler, he will indicate his approval on Exhibit A.)
Where necessary to prescribe welding techniques not provided for in the Traveler Direction Manual at the time of Traveler issue, the Project Welding Engineer or his designee may assign addi-tional approved techniques.
Such additions shall be signed and dated on the Traveler prior to commencement of welding activi-ties.
PROJECT MECHANICAL ENGINEER 4.4 Coordinates with the Quality Control Manager to determine pre-planned generic inspection and hold points.
4.5 Prepares a Traveler Direction Manual (hereaf ter called "TDH"),
which shall include the generic instructions and hold points from the Quality Control Manager, and special instructions (such as valve disassembly requirements, when coating and wrapping is
- required, and special cleaning requirements if additional requirements to the cleaning procedure are to be met).
~
4.6 Have TDM Lapproved by Project Welding Engineer and Quality Con-trol Manager, using Exhibit A.
QUALITY CONTROL MANAGER 4.7 Approve TDM or approves departures from TDM by signing Exhibit A.
May request additional hold points as deemed necessary by project requirements.
- i HECHANICAL ENGINEERING SUPERVISOR 4.8 Receive input information (including design information and TDM).
4.9 Maintain Drawing Status Log and schedules work.
1 4 10 Assign preparation of the Traveler.
t i
Ir
-' e" _! P/ *d.r C."L n..uiu s,.
CC.. M10)CTiO'. e50CE DL)RF 1
~
- n Ta1; P* ptadt N o-WP-VII-209 i
Date Revuon Preparation and Processing of Travelers 11-26-80; 7
5 10
- r.,
=
}
4.11 Obtain approval of the Traveler by the Project Mechanical Engi-neer, usinE Exhibit A for cases not covered by the TDM, prior to issue i
of the TDM, or when - deviation from the TDM is desired.
4.12 Project Mechanical Engineer obtains approval from the Project i
Welding Engineer and/or the Quality Control Manager when appro-priate.
When pre planned requirements do not cover a special 3
- case, approval of the Traveler by the Project Mechanical Engi-neer using Exhibit A must be obtained.
4.13 Provide an independent check of the Traveler for completeness and accuracy.
The checker approves and dates the. Traveler.
4.14 Provide the' Authorized Nuclear Inspector with an opportunity to identify Authorized Nuclear Inspector Hold Points on ASME Sec-tion III work only, then sends.the Traveler to Mechanical Serv-ices File.
i 4
AUTHORIZED NUCLEAR INSPECTOR (AI) 4 4.15' Identifie's; AI Hold Points, signs and dates the Index Sheet in the appropriate blocks, and returns the Traveler to the Mechani-cal Engineering Supervisor for filing in the Mechanical Services i
File.
MECHANICAL ENGINEERING SUPERVISOR
[
4.16 Make distribution using distribution -controls described.in applicable portions of Reference 2.10.
4 4.16.1 Maintain Traveler Master in Mechanical Services File.
j When revisions are made, stamp the old revised sheets i
of copies (copies other than the field copy described -
]
in 4.16.2, below) "See later revision - This is a QA L
Record only and sh'11 *be filed in
]
behind the respective inster file.
- separate files 4.16.2 Issue a copy - of the Traveler to the Quality i
Control Manager.. When revisions are made, make distribution to the Quality Control Manager who 1
stamps' the old revised sheets, "FLD, see later revision - This is a QA record only and shall not be used for construction".
Old revised sheets
,t'-
may be retained in'the field copy of the Traveler j
at the Quality Cont re.: bmager's discretion.
Those sheets not retu ne.1 shall be returni d to j
QCDS for processing to Inc.cc cnt Control.
1, 3
d
.2
~ ~ - - - - -
- ~ ~ ~ ~~~'~~ ~ ~ ~ ~ ~ ~
.'. : 3,.,C A A. I EIL
,; e s..... u m a.
CC.%T!;!ic1:ON rT;OCf DUilE
. e -a,.,....
Ponce dure No
}-
7 WP-VII-209 j
1gyg g 11-26-80l, ou.
a...
a 7
Preparation and Processing of Travelers 6
10 CONSTRUCTION MANAGER 4.17 See Appendix I, Paragraph 3.4 and 3.5.
QUALITY CONTROL MANAGER 4.18 Verifies inspection and hold points.
AUTHORIZED NUCLEAR INSPECTOR (AI) 4.19 Verifies AI Hold Points, signs and dates.
CONSTRUCTION MANAGER 4.20 See Appendix I, Paragraph 3.6 and 3.7.
QU*T.ITY CONTROL MANAGER 4.21 Retrieves individual. complete Traveler documents, signs Traveler Index Sheet, and processes the documents for forwarding to Services Quality Control Engineer.
Further processing of Trav-elers shall be in accordance with QC instructions as described below.
HECHANICAL/ WELDING QC ENGINEER 4.22 Prior to Code Stamping, retrieves those Traveler documents previously filed in Document Control.
4.23 Reviews Traveler and prepares the Document Checklist and Index-Traveler (Exhibit B).
4.24 Forward the Traveler and Document Checklist and Index-Traveler to the Services Quality Control Engineer.
4.25 Prior to Code Stamping, complete the Traveler Checklist (Exhibit B), then process the Traveler to Document Control.
DOCU?iENT CONTROL SUPERVISOR 4.26 File Traveler and associated documents for permanent record.
MECH"J:ICAL ENGINEERING SUPERVISOR 4.D Will process revisions in t h-same manner and se r.uence as issuing the original Trcnin, with the exception of items described in Paragraphs "a" ana "L", below:
O W:
.. _... _ _ =
~
- @,, D 4. l. T P i..
v.
.... v.,-.' "
CC.'..I!alCl:D PHUCLDURL e.....~1 9..
P'ac"'t No-MLE WP-VII-209 11 80 l n.m.oa 04.
7 Preparatica and Processing of Travelers y
7 10 r..,
a.
May make revisions to 'the Traveler using an Engineering Change Report (ECR), Exhibit C, as follows:
1.
Obtain the ECR Number from the Mechanical Engineering Supervisor, who logs the ECR Number into the Traveler Log.
2.
The ECR Number shall be a combination of the Traveler Number, followed by the letters "ECR", then a numeri-cal suffix (e.g.,
I-M-03HB04-ECR-01).
Each sheet of the ECR receives the ECR number and a sheet number.
3.
Obtains an independent check of the ECR by another engineer or checker who signs and dates each sheet when his check is complete.
4.
Obtains review and approval - including AI review - of the ECR in the sar;e manner as a revision.
5.
If material is lost, damaged or misfabricated, a replacement item may be obtained or the old corrected, in accordance with an ECR.
Replacement items shall have new identification.,p y,
2.,
6.
ECR changes shall be in accordance with specifica-tions, drawing:,,
and procedures.
ECR's shall be prepared in accordance with the TDM.
If any deviation from the TDM is needed, the approvals of the PME, PWE, QCM, and the ANI are required.
7.
The ECR shall be sent to Mechanical Services File, placed in the Master Traveler File, and distributed in accordance with Referen'ce 2.10.
8.
A copy of the ECR shall be placed in the field copy of the Traveler-in which case the ECR originator shall indicate the ECR Number and Revision on the Traveler Index Supplement Sheet and sign and date the " ENTERED BY" column on the Index Supplement Sheet.
This copy shall be the work record copy.
b.
. Incorporate ECR's into Traveler Revisions as described in i
Traveler Generic Inrtructions.
It is not necessary to generate a Travekr hevision for the sole purpose of incor-porating ECR's.
9 P
u-w'
-+w 5po
7,g (q. r -
CO. a hDC1;ON MOCEDbiiE y,.n.....
c."
m,x, -
P'**'s N o.
T4Tt E WP-VII-209 11 80 l n.m.oa o.u.
7 Preptration and Processing of Travelers 8
10 c..
PROJECT MECHANICAL ENGINEER / PROJECT WELDING ENGINEER 4.29 Prepares documentation for cutouts, rewelds, and weld repairs as follows:
Have a Deficiency Report written for cutouts and rewelds a.
which are due to fabrication and installation errors found after final QC signoff.
i b.
Handle weld repairs due to weld and base material defects per Reference 2.9.
Weld records generated in accordance with Reference 2.9 shall receive an independent check and signoff.
Initiate cutting by one of the following methods:
c.
1.
Traveler Revision
~2.
ECR 3.
Marking the cut in red on the field Traveler Drawing initialing and dating the red line.
(Welds may not be cdt using this method.)
4.
Deficiency Report or Nonconformance Report.
5.
By Repair k' eld Control Record and Special Instruction, per Reference 2.9.
d.
Prepare ECR on Traveler or Traveler Revision to reweld a cut. which was made due to misfabrication/misinstallation identified prior to final QC signoff, or to facilitate installation.
e.
Log ECR's and Repair Weld Records not part of DR or NCR onto the Index Supplement Sheet.
f.
Where fitup for piping has been made, tacked, and signed off, but the weld is not complete and it is necessary to break the fitup, proceed as follows:
1.
Add note on Weld Control Record at the area for fur-ther QC signoffs, "FITUP BROKEN AND REVERIFIED" and a brief description of the reason, sign, and date.
2.
Cican?i:ie.:s maintenance 'to be performed in accordance with h fc:ence 2.4.
~_.
i
~-
7"
. E 1 /'. Ul? E. "L CC.% :,T RtIC1 ION F1:OCf DURF
..i... u.is e31 2 ' t '
hoceduce No.
jgg WP-VII-209 11-26-80l, on.
n.m..a 7
Preparation and Processing of Travelers 9
10 c..
o, i
CONSTRUCTION MANAGER 4.30 Hanger tackwelds, excluding welds to the pipe may be broken at d',
the discretion of the Craf t Foreman.
Add note in remarks sec-tion 'of SIOI form.
For ' future QC signoffs, "fitup broken and reverified", add brief description of the reason, sign and date.
New
'), ; g ge v 13 - w-a-t 2 5.0 RETAINED DOCUMENTATION
- pss w,.7,c,,
ff,,,,,,,,,
. g,,,
5.1 The following documents, described ir. Appendix I, are forwarded by the Construction Manager to Quality Control prior to Code Stamping as described in this procedure, and become Quality Assurance Records.
a.
Traveler Index b.
Traveler Index Supplemental Sheet c.
Bill of Material d.
Drawing e.
Bolted Construction Control Record f.
Weld _ Control Records g.
Special Instruction Sheet h.
~ Engineering Change Report 5.2 Documents described in other procedures which will, when appli-cable, be added to the Traveler prior to Code Stamping, are
. listed below.
Use and process of these documents is described in the appropriate procedure.
These documents become Quality Assurance Records.
j 4
i
'a.
NDE Report Form i
b.
Heat Treatment Request / Report c.
Hydrostatic and Pneumatic Test Report r
d.
Fabrication Shop-Released Form Letters (For Daniel Fabrica-tion Lorl: Only)
Ccatir.g and Wrapp.ng - Holiday Detection Report e.
L e
e
- %.. D li. '.! ! ' F.
.. _ '............ u.
c,,,,3 ;;, ig) igg i,poc;, n
"a'"**-
te m WP-VII-209 9
n...,..
o,,,
Preparation and Processing of Travelers 11-26-80, 7
10 10 c.....
5.3 The Approval Sheet is forwarded to Document Control with Trav-eler by the Mechanical Engine'ering Supervisor to be filed in the
~
Traveler File and becomes a QA Record.
1 5.4 The Document Checklist and Index-Traveler is prepared and trans-mitted to Document Control by Qualit'y Control as described in i
this procedure and becomes a QA Record.
i 6.0 EXHIBITS AND APPENDICES f
6.1 Exhibit A - Approval Sheet, Rev. 3.
6.2 Exhibit B - Document Checklist and Index-Traveler, Rev.
3.
6.3 Exhibit C - Engineering Change Report, Rev. 1.
6.4 Appendix I - Completion and Use of the Traveler, Rev. 6.
1
?
9 e
I
l'>h ; '
- s l
l' a r;.. Is 1
s v.,
l.
APPROVAL SHEET DOC U '.'I '4 T t:0 REV fdO APPROVAL S APPROVER'S SIGrJATURE REQUIRED 8 REf/ ARKS c
O PRoetcT MECHArilCAL i
4 ENGINEER QUAll1Y CONTROL MANAGER PROJECT WELDING
, ENGINEER
)
mB\\d
. m O.. h.\\. ( V t
e 3
yy I i
.q l
I i
-n >
gs t
Y t
i i
j 3
l k'
~'-~~:__,,,_----------
1 e
i d
~,.-..,,,,--.,.--.,,--*,,,v v.,,
.-..3
---,~-..-,e.,--,-,
\\
1:>:h i ;
't
~
P.u,; - i (t
2
- ;..- h,,.., s h '.\\.f.j C. 1.9' il 1..:.e.c_.; _i_t;;;;T.__i.'.l.l_i;( r !.._1 ::T ;. 1:::n::.;__
i. /.
<u
- 9. '..q,e f :.. r t.t t u a n 9_.s 1.
_... _ TRAVMl.1:R _
r
..' y Sheet of RT:OtJ1 Rl:D DIX'U 11:IIT I t! T R A V C I.E R IN I'II.C T10.
R):!: ARKS r= ~
m - - :=. _.
m=-===~---
O O
.=
s
\\
i N
_g o
G.
8 l.
f k
1 9
e 4
i l.
i I
j I
t,
'. :-VII-209 i ;:t. 2 i,i t I,
'c. r s 2 of 2 Ls w ion 3 DOCUMENT CIIECKLIST AND INDEX TRAVELER MECllANICAL/k'ELDING QUALITY CONTROL ENGINEER I.
List docurrents required to be part of the completed Traveler.
SERVICES QUALITY CONTROL ENGINEER 2.
Enter Traveler number where document is filed.
._2
- 3..__ Enter file number where document is filed,*if not filed in the Traveler.
- 4.
Enter any clarifying remarks.
- * * * - - *= --.i.,
O ete -
h 9
S e
o e
4 D
e4m e
=%
9 O
d e
t I
g q
ic v., s '
=
e
-i t '
f s
6 C _ _._ t
~r e!
- 7.. ~~i.
5
~
w
~ '.
~
e E
8 E
w'*-
E r
E i
I 1
1
's, 5'
t L
A s
?
T D
6 i
^
e,
.t u
5 aL 9
A 9M M a %.
D s
E es T
~
A
- .t oO rF r
t r e
o c r It b
cA
_R 1
f s.
n 3
r)
R o
(
r S O
O 3
y
(
T T
)
aT A
A g
J
.?
N N
n Cs (2
E I
I i
C vC G
t E
G M
C E
c u
)
,s, /q c H RI t
v w
I C
l M
W fi c
, y R
A F
P O
O.
A P
F
{.
a P
o nS C
c' vv.
A,g;;b g
7 N.
a#
R 7 a
g W.
C g nR E 3 iT I
\\
t
'l T
RO P
E R
9 E
G N
A g
H C
'G i
N I
R f
E E
N O
I G
N E
s g
kI
WP-VII-209 Exhibit c l'are 2 of 2 Revision e ENGINEERING CllANGE REPORT APIA MECl!ANICAL ENGINEER 1.&2.
Enters ECR number and sheet' number obt.ained from Mechanical Engineer-ing Supervisor.
3.
Enters Traveler Revision affected.
4.
Enters Traveler Sheet (s) affected.
5.
Identifies changes to be made.
6.
Enters signature and date.
QC MANAGER AND PROJECT WELDING ENGINEER 7.&9.
Sign and date (required only for ECR's which conflict with the TDM).
-AUTHORIZED NUCLEAR INSPECTOR 8.
Sign and date after identifying desired hold points.
INDIVIDUAL PERFORMING INDEPENDENT CHECK 10.
Sign and date.
89 0
9 9
e I
m
-.-y.---y y
--e7-9.,
--,.9---w-.4 s
-:v.
,~f p : ve (c.. '.cs".'s inU(i.4!y '
~
.7 CONST RilC1 ION PHOCEDUiu
..tr - : n, t -
Preparation and Procc:a ing of 1 revt-le rh Peucedurr No.
nug bT-VII-209 oat.
n.m.on Appendix I - Completion and Use of the Traveler 7
I 3 f' rc o
e e
S 4
APPENDIX I O
COMPLETION AND USE OF TIE TRAVELER S
- 9 0
m er 9
9 4
e G
Q+Ji% p.un<..
.. D.r b t:T :
CON!M R!)C1 IOf.' PROC N. E-7 n,a Prepjratdori and !%cesring of T r.,vr. l c rs Peocedure No, m
WP-VII-209 L,
o i.
n.m.on Appendix I - Completion and Use of the Traveler 7
2 rm 1.0 SCOPE 1.1 This Appendix describes completion and use of the Traveler.
2.0 REFERENCES
2.1 Daniel ASME " Quality Assurance Program Manual, Nuclear".
2.2 ASME Boiler and Pressure Vessel Code,Section III.
2.3 CONSTRUCTION PROCEDURE WP-VII-200:
" Field Fabrication of Piping".
2.4, CONSTRUCTION PROCEDURE WP-VII-201: " Installation of Piping".
2.5 CONSTRUCTION PROCEDURE kT-VII-202: " Coating and Wrapping of Pipe".
2.6 CONSTRUCTION PROCEDURE WP-VII-207: " Fabrication of Component Support".
2.7 CONSTRUCTION PROCEDURE WP-VII-208: " Installation of Component-Support".
2.8 CONSTRUCTION PROCEDURE WP-VII-209: " Preparation and Processing of Travelers".
2.9 CONSTRUCTION PROCEDURE VP-VI-200:
" Installation of ' Rotating Equipment".
2.1'O CONSTRUCTION PROCEDURE WP-VI-201: " Installation of Tank Vessels, Heat Exchanges and Miscellaneous Equipment".
2.11 CONSTRUCTION PROCEDURE VP-VIII-200:
" Field Fabrication and Erection of Safety Related Ductwork and Supports".
3.0 GENERAL 3.1 Space is provided, throughout the Traveler, for Quality Control to signoff indicating their verif:tation of an operation.
There are QC verification and inspection points throughout the Traveler.
Work may bc performed in any, appropriate sequence
- which does not interf ere with other verification of a preceding verification or ita
- on point, e.g.
velding may not begin until fitup incptcti 1: signed off.
Those verification points applicable and reipiire no signoff.
N/A containing N/A are e
e
. n.?
g : f e s u. v...u - s.. -3 r _
-Qj CONST RIIC1IOD PHOCEDURE
<e-,v,.tn Preparr.L; a and h uce: > ing of 1 ravelere, r.ve.e. e v.
WP-V11-209 Date R eves.o ri Appendix I - Completion and Use of the Traveler 7
3 3(>
c.,g may be entered vhe n the Traveler is originally issued by the Mechanical Engineering Supervisor as per TDM or by the QC Inspector when the space is not applicable.
If QC Inspector enters N/A, he shall also enter initial and date.
3.2 Inspection by ANI is required whenever a space is stamped "ANI Hold".
ANI hold points shall not be passed until signed off and dated by the ANI.
3.3 It is the responsibility of the individual performing the work to notify Quality Control that an inspection is required and to assure that Quality Control and the ANI signs off the appropri-ate documents.
3.4 The Construction Manager shall obtain material, then plan and perform code construction in accordance with the Traveler.
3.5 The Construction Manager will complete those portions of the Traveler as specified.
3.6 After visual examination and post weld heat treatment (prior to NDE unless NDE is performed immediately after visual examina-tion), the C,onstruction Manager may forward F101. Weld l Control Records to Quality Control.
When this is done, the Quality Control Inspector signs for the receipt of the document on the Traveler Index.
Other Traveler Sheets may be forwarded in the
~~
same manner when complete.
3.7 Upon completion of the work in a Traveler, the Construction Manager will transmit the Traveler to Quality Control Manager.
3.8 Prior to Code Stamping, all as'sociated documents will either be
~
in the Traveler or the Traveler will provide suitable informa-tioil to identify the location of the document.
NOTE:
NDE as identified in the Traveler dces not include visual examination, which is handled separatel'y and is alwa's required.
y NOTE:
Visual examination in the Traveler is intended to mean final visual examination unless otherwise indicated.
3.9 TRAVELER UU!EERC Each Tr m hr U1 have a uniqu number.
Each sheet of the Traveler will r.m carry this nui.1 er with the following excep-tion, the pn.
..:ay be dif ferent.: that sheet applies to more than one Tr.m.' e r.
The number wiM be constructed as followr, and will be * :an on each sheet in the drawing number box.
v.,
,?
(.j 'a r
-.w CON:;Thi10 ION PROC [i) uni t..z h ' J ' ration. nd h ecessing of Travelerg PeucWe No.
y.i t t k'P-VI 1 -209 Date Revmon Appendix I - Completion and Use of the Traveler 7
4 36 re ei o
Prefix - Root - Sequence Prefix:
The prefix identifies what type of Traveler the sheet is to be contained-in.
The prefix might be different for dif-ferent sheets in the Traveler.
The, prefix and number of the index sheet is the Traveler Number.
I - Pipe / Instrumentation Installat. ion P - Pipe / Instrumentation Fabrication H - Hanger Fabrication E - Hanger Erection C - Sheet to be common to both I and P Traveler R - Sheet to be common to both H and E Traveler A - Sheet to be common to H, P, I, and E Traveler X - Hanger Traveler which will be used for Fabrication and Installation V - HVAC Ductwork Installation S - Seismic HVAC Support Installation Q - Combination HVAC Ductwork and HVAC Support Installatior; Equipment Number will be used as Traveler Number Root:
The same as the corresponding Bechtel Drawing Number.
Sequence: There will be a sequence number only when two or mort Travelers would otherwise have the same number.
3.10 SKEET IDENTIFICATION
~
Sheet identification shall include but not be limited to the following:
I - Index B - Bill of Material D - Drawing C - Bolted Connection Record S - 101S H - 101H Weld Number will be used for F101 FC - Flexible Connection Report (HVAC Travelers Only)
F - Fabrication Completion Report (Instrumentation Travelers Only Z - Special Instruction Sheet If therc is more than one type of sheet, then the letter vill 1c
)
f Iloued !y a sequence i.wber; fo r 101 sheets the seip, i.c t
- r. :..! er n il be the weld nu..mt r.
i l
Osmen.
p.
7 CONS 1 RilCl lON I F.OCI.DUR *c
.mm '
utid Processirig of 'jravejel?
Psocedure No.
PI ( pa r. *.10:1 WP-VJI-209 ou.
n....on Appendix I - Cor..pletion and Use of the Traveler 7
5 36 re c e __.
o 3.11 REVISIONS Each sheet will carry its own unique revision number with the exception of the first Index Sheet which reflects the Traveler Revision Number and the latest Revision of each sheet.
3.12 The field copy of all superceded. documents shall be maintained in the Traveler until no longer required in the field, they shall then be transmitted to Document Control for filing.
3.13 After a shift the Traveler shall be returned to a secure area designated by the QC Manager.
'3.14 MATERIAL ISSUE
-responsible for main-The Project Mechanical Engineer will be taining a cross reference of Stock Numbers / Purchase Orders Item Number.
This cross reference will be issued as required as Document Number P-100000.
3.15 Supplemental sheets may be added to the Traveler by the QC Inspector or Area Engineer. These added sheets do not require a checker or approver's signature.
The addition of these sheets does not require a Traveler Revision when the followir,g proce-dural steps are taken.
1)
Number the added sheets the same as the associated theet requiring additional entry space with an alpha suffix added to the Sheet Number (i.e. H-1A, B-1A).
2)
Log the added sheet on the Index Supplemental Sheet.
3)
On original sheet in the " Remark's" section, note the addi-tion of the Supplemental Sheet (i.e.
"See Weld Control Supplemental Sheet XXX).
3.16 Effective with the issue of this Revision of Appendix I of Procedure WP-VII-209, all Hanger Travelers will be prepared by the Mechanical Engineering Supervisor in accordance with procc-dures listed on Page 19 Appendix I, WP-VII-209.
Hanger Trav-elers issued prior to this date will have welded connections identified in the field copy by the QC Inspector or the Area Em;inee r.
4.0
_N ?'.i ~. _'.
At t m.
are examples of enh form which might be in the Tr. > hr and a do. :ption of who fills out each block of t!'c form and u infor-
- ered matic..' r placed in t!iat lilock.
Items on the forms must It
..a
'D 7 '.,,
... p CCM.liil>ClIGN PROCEDU iE n..
-,i.. m..
I' t' t? j M t' a l 10 tl alid l*rOCe5Sihg et Tiavelerr.
reoceduretao.
WP-Vll-209 Date Reviseen Appendix 1 - Completion and Use of the Traveler 7
6 36 ee et n
/
prior to start of the application portion of the work.
(i.e. Welder must enter his name on the Weld Control Record prior to Welding).
Below is listed the titles of each form and the corresponding page number for their descriptions.
FORM TITLES PAGE NUMBER Traveler Index Sheet 7
Bill of Material 9, 10, 11 Drawings 14 Bolted Connection Control Record 16, 17 S-101S, S-101H, and Weld Control 19 - 21 Supplement Sheets Weld Control Record for Butt Welds, F-101 24, 25 Special Instruction Sheets 29 Traveler Index Supplement Sheet 31, 32 Cleanliness Check Special Instruction Sheet 33, 34 Hisc/ Structural Steel Weld Record 35, 36 5.0 RETAINED DOCUMENTATION: See WP-VII-209, Section 5 W
e g
6
. g.
._g.
. i. w. y,. s.
..,,CCNiiThuCTION Ph0GLDUTil
.s
..w -
Preparatien and Processing of Travelers Peucedere N T.u t kT-VII-209 c'.,
pai.
ne,ision Appendix I - Completion and Use of the Traveler
'7 7
36 rc o,
o TRAVELER INDEX SHEET
/
DESCRIPTION This sheet is used to maintain the Traveler Revision Number' and latest Revision of each sheet in the Traveler.
Listed are item numbers on the corresponding form and the responsible positions for filling in space.
RESPONSIBLE POSITION ACTION MECHANICAL ENGINEERING SUPERVISOR 1.
Enter appropriate drawing number.
e 2.
Enter sheet number.
3.
Enter the sheet number of every Traveler Sheet.
4." Check latest Revision of each sheet.
5.
Enter appropriate revision description for the particular revision.
6.
Enter name of person completing form.
7.
Enter date form completed.
8.
Enter name of checker / approver.
9.
Enter date checked / approved.
t
- 12. Enter any remarks.
- 14. Enter any remarks.
- 10. Enter name when applicable.
- 11. Enter date signed when applicable.
QUALITY CONTROL INSPECTOR
- 13. Enter signature and date when taking.. shcet from the Traveler to Filc ii. Document Control.
f
.s.
i I [. _
__._....,_..}_
,Il,i
-l llj i
i c. '.
i l...:
J..'
..'.i
...-l i'l
-t
.e 3
..g g
.. 3,
, j,
- .I,,~
r.
r._,
I,
+
l...'
. sl
(
}
,.8 e.j
. ~.
..j.,
c.
,^
e
_':). _,,! l O
- }
f ;
i v
2..
.M
/ :
a e_
Di t
- 3.. j p
63 7.!!,i<6
.i_.d NG
_!.h.4}
,?b!
's./
9, e, f D*
f.
n fI I
m
.: U g
,s
__a o
._, _a.,
e s,
H e
H >
> 0 3
8 E W e w e;
i.
,i c 4 ee
. * + '
- s
$ 5 e
i e
H
- .2
- t
- Q
- h L
ux0 s
.D 4
_d[id oo q_
.d. @<6- _f,4 N3 5!.8
<6
$4 45<6 n
p.
u e. -
De nG De w
3 D
wW O
- h. >
f"8.
e g3 5
h h
S w
_e
- W y
Y Y
s J
y rr es t!
G.
e.'
".i o.
Y t.'
Y
?,
! l
. _c_
g, LJ O
E
-e (m
en==
w Y
c:
t!
L'J l
l a
t'J T
~
c-t i
I-l l
l
- i u
i i
e le l 8l h j
i I _t.e_. _4' ur iir iii.;!j i
i t i i ii.
'I-l Ill l l.i i_ ! l l-l 1l
! ! ! l.'
- TJ, C.C F . T 7 qjp'i r.....
u CONM i.IIClION PCOCEDURE f
_n" Preparation and Procesr.ing of 'lravelers bocature ih imt WP-VII-209 Date Revision Appendix I - Completion and Use of the Traveler 7
9 36 c ve o,
=
BILL OF MATERIAL DESCRIPTION The Bill of Material is used to record pertinent identification informa-tion for drawing material from the Warehouse.
In many cases a Bechtel Bill of Material will be used, in which case the Bechtel title block will be blanked out and a Daniel title block place on the Bill of Material.
(See Page 13).
Listed below are item numbers on the corresponding form and the responsible position for filling in each space.
RESPONSIBLE POSITION ACTION MECHANICAL ENGINEERING SUPERVISOR 1.
Enter appropriate Drawing Number.
2.
Enter Bill of Material Sheet Number.
3.
Indicate whether Safety-Related or Non-Safety-Related.
4.
Enter appropriate piece numbcr.
5.
Enter quantity.
6.
Enter size description.
.7. Enter item description (i.e., 90* El'1, 45* Ell., etc.).
8.
Enter length (i.e., stud bolts, etc.).
i 9.
Enter applicable code.
- 10. Enter applicable code class.
etc.)
- 12. Enter rating where applicable.
- 13. Enter schedule where applicabic.
- 14. Enter connection type (Plain End (PE),
Threaded (TE),
Flanged (TC), Beveled End (bO. etc.) where applicabic.
- 15. Enter appropriate materic rpecification number where appli-q cable.
e.
j
(t. ;',.,ey,,JF.....n.1,
" * ~y CON:Fl RUCT ION PROCEDURt-
.. s.
l
.r.e?t t t' Iieraration and Processing of Travelers Prae. are No.
kT-VII-209 Date Revis.on Appendix ] - Completion and Use of the Traveler 7
10 36 r..
17E18. Enter P.O. Number and Item Number, or Stock Number.
19.
Identifies type of ID Number to be recorded by craf t.
(See 19 under Construction Manager).
}
- 24. Enter building abbreviation.
- 25. Enter appropriate revision notes, checkers / approvers initials and date.
26.
Enter name of person filing out form.
- 27. Enter date form filled out.
28.
Enter name of checker / approver.
29.
Enter date checked / approved.
30.. Enter latest Revision Number.
- 32. Enter supplemental notes if required.
CRAFT SUPERINTENDENT
~
- 19. Enter identification number described below.
a.
If column is blank, enter heat code.
~
- b. -If-column has " serial" written in it, record the appropri-ate serial number.
deleted c.
d.
deleted e.
If column has N/A written in it, nothing is required.
Item b should be recorded at the time of issue from the Ware-house when possible.
- 20. Enter name of person requisitioning item and date.
WAREHOUSE SUPERINTENDENT i
19.
'Ihose items ider.t : f. i ' vith serial numbers, tha11 be identified with their unique
...: ification, liste d on the Bill of Haterial on.. etc.), on a permanent metal ider.:.i fica-(i. e., All-V001, A! -
tion cag and th a 1: r. shall be affixed to ti e item prior to
(
4
]
issue.
I L
1
g;i". " ',' n. L CONF;1 RtJCTION PROCEDUT;E
.,i s i i ', m "
s 4.._...,,,._,.,
Prcparation and Processing of Travelers Psocedure No.
put WP-VII-209 on.
n.m.on Appendix I - Completion and Use of the Traveler 7
II 36 e.
o, n
21.
Enter name of issuing person.
- 22. Enter date item is issued.
- 23. Enter quantity of item issued.
APPROPRIATE INDIVIDUAL
- 31. Remarks.
NOTE:
If adequate identification for any one of Items 4 through 18 are described elsewhere, they need not be filled in.
NOTE:
Where an item appears on a Bill of Material on the drawing, "See the Drawing" will be entered on the Bill of Material.
NOTE:
Like items from Purchase Orders other than those listed may be substituted when approved in writing by the Project Hechanical Engineer or Mechanical Engineering Supervisor.
NOTE:
For Class 2 and 3 supports where there exists more than one of a certain piece number and the heat code is required to be entercd, the heat. code of each piece shall be entered.
If the heat code is the same for each piece, enter only that one heat number.
I d
p 9
e-o
.l t
t i
i
..i r ;
c4 t h..,:
1 i ;
.s i
- i. i.
l
- i..
I b
e 3
i
. I... -
%s
. l 1 i I
e i.,1 : *m t i I I ::
i l
t I
- i
- ...,
+
p g 6'g
/
e-j!
l.
8
- 6i c-p*s j
i I
i-J.:
_L_. W 4-d I.? el ll l
l l
E'k i
._j!! f *N !@
l I
I i i lie!si[ i ! I !
E.. i.. i s. i Wi i,
i.
- i. i l,
i, j i, (gH>
..4
.A
- $ 3 h=
l l
p i
l ht.(.
M.:Q3
$e
,ee
.$!Ee IE
. i m
i
- l.
I
/
i$ ph I
./ 1 C
, ::l
,t r
i,.-
[
N x i
i.e.. -
x.-.m -
'w i-N l l l'
le-
- st I
'l
,,, p\\.!gi v
g c
o n
E_
I
.k,0
&<u l
=s w&
y n v
5 '";
e I
D.
d.
I e
g M
J i
Wl N
I %'
l
- n.
3 C
e.
O La a
(
i u
@l 6
E E
e W
3 p
=
s pa D]
in8 e
h G
2 2
M
.. C e,
o 2
i S ! $
e-6
<2 e
U g
^
i 9,s dC
- G
~
O CC
- &.-t g!
I l
J l
3 L.
.. V,i 1
l a-....
]_
v
~
?
l I t.,
- 'Qr ' ll lf i
l l
i t
s i t silj ii!
i"!il' N
N s.
!i.lii ij.i.::
N N
< <t)!,.i;l e.
i
- t. <=
xxx iii
.i i.
e, s
s
'r -H-H I i ! ! ! I I I
- Ns.'N s
v
,,i,..
'l - L
- 5 S ' lll lllil lllli!!!: '
.N x
N c e l on,
!I
[l'l.
j
..s i i l
4 i
N c,c u
et
( ;
il!!,
.!l!
p _- m.,.
il e._
c g.
lE.h i N '
i i ti i
i ii 1.
.i 1
lit i
li:.u.m -
M. 9 i.
-ll l
l 1
6..
m i
i s.
( bh%e:.
lll I
i hl l i -
w !g,,
i i=.
i I
iio
< !j_
a3 4:
l.
l l..!.
I l'
~41 i
1!'
o d!
$.!. l'
! I@ l
!'i ll l
o.=>
t.
- =
,n
- <s 5
2 l
.I o lq i
Ie r.
9v )
i
~
t.
'ti i
F l
5 j.I h\\\\.$. [
.li l
l 18 j
e
) !Ih l
\\1 Q
.g \\sii'i
~~1 0 i_
's m.n.
i.
O d
i!@
!cREN T Yl ll
~
l 31 l l l IS l lM l l
l 1
la I
r.,
17_l !)_@
l l
is_'3l, l
l l
l m.
3
- i
, p:
..-q wn -
.. f
._s t e 1
.i.
l 3._
-[..
l
@;._',!, I E C'.
f J. i j i Il l
1.! I F Q l
I l'Ji l lN j i
lli
...,._..__._......._...a..__..........._........_._..
- i i.44 l l i I l l l l l l l l l lllll[II l'
- _..... t _ l ml a.j _l. _!..,',l,._I,:y.[,7 ii
.I i
'. :n j !._c_. 7.-).l I. i !
I (
i 1
I l
{
I i
....:M l
fg
'i.i;
'l@
- _j 2 ee
' ' ' O i ll1ll I
i*
s e i
..t
/.o t P-
'b:
,.;,Ju.ptrij
'I"
.n130rp
per Q Q. i. i. a u. wro u COM;T H: Ici l ~
Ii.O CI. D:".;
.han. :.' Preparat ion and Processing of Travelers e.oc a....
t.a WP- \\'] ] - N 9 o.i.
n.m.on Appendix I - Completion and Use of the Traveler 7
14 3C PJge Of _
DRAWING DESCRIPTION Identifies configuration, valves, spools, velds, connections, pipe forma-tions, equipment, bends, and pieces in accordance with the Bechtel format except where noted otherwise in generic instructions.
In many cases a Bechtel drawing will be used, in which case the Bechtel letterhead will be blanked out and the Daniel letterhead, drawing number and revision placed on the drawing. Listed below are item numbers on the corresponding form and the responsible position for filling in each space.
RESPONSIBLE POSITION ACTION MECHANICAL ENGINEERING SUPERVISOR 1.
Prepares drawing.
2.
Enters drawing number.
3.
Enter sheet number.
4.
Enter current revision number.
5.
Enter name of individual preparing the' drawing.
6.
Enter date prepared.
7.
Enter checker / approvers name.
~ '
i t,.
Enter date checked / approved.
9.
Enter appropriate revision description, checker / approvers name and date.
When a revision is generated as a result of a revision to the corresponding Bechtel Drawing, identify this in the description column (i.e. Revised to include Revision 9 of Bechtel Drawing).
terr-
- n..
l.......-
---.-=
......,l.
. i,*
+
iev l
l E'
s s
s l.
1 l;,
g.
I 3
4 83
~
a..
g-g e
3 g
I!dFORMAf to?! Ort TH S TITLE ELOCK WILL AFPE AR, Off ALL DRAW!!dGS.
o
- }
DUE TO VARTING' SIZES AfdD f. AYOUTS OF 5HEETS, THE SIZC t.ND LAYOUT OF THE T IT LE CLOCK WILL VARY.
.\\
4
- t e-r 1
+
t..
r I
a i
t w$
s.g.
, 7..
.f,s $:. sfI g..i s i. m.... s
'.4 t* * )
s h t.t i i nri O tI A a s'.; f. 3 i e
--2 D
c,y A,u.
- ,, u o,
i m e
..s t /
'/
f.3,
'g t
a L.,
g 9
e e
-~
m,
..r-,
( & ? V i '.". 3 1..
'. 2. ee wa.
(.c,N:;1 m 1, r w rr.OCE DUH F 7,7 u Preparation and Processing of Trave]< n h 5. Ac W- \\'1 1 - 209 Date R e vision Appendix I - Completion and Use of the Traveler 7
M' 36 r..u --
e, _
BOLTED CONNECTION CONTROL RECORD DESCRIPTION
/
The Bolted Connection Control Record is used to identify and verify mate-rials and boltup of bolted connections in piping and supports.
Listed below are item numbers on the corresponding form and the responsible position for filling in each space.
RESPONSIBLE POSITION ACTION MECHANICAL ENGINEERING SUPERVISOR 1.
Enter drawing number.
2.
Enter sheet number.
3., Indicate whether record is for a pipe or a support.
4.
Enter connection number for pipe, and support number for sup-ports.
5.
Enter size of connection for pipe, N/A for hangers.
6.
Enter appropriate stud size for pipe.
Enter bolt diameter for hanger connections.
7.
Enter number of studs / bolts per connection.
a 8.
Enter torque-value when torque method is checked.
9.
Enter type of gasket material, where appropriate.
- 13. Enter appropriate description of revision, approver's initials and date approved.
- 14. Enter name of person completing form.
- 15. Enter date form was completed.
- 16. Enter name of person checking form.
- 17. Enter date form was checked.
- 18. Ent(t appropriate revision number.
- 19. Identify bolt tightening method to be used.
O s-.,
--e
-Q 9
w.m-
f:M.P r T '." !
(g ' e s..
- w. w,S I'.
u-0 C'
';iis:i( LION PROCEDURL Preparation and Processing of Tr avelers
~
r.. r + n u..
~
1:1 -V11 -209 Date Rev pon Appendix I - Completion and Use of the Traveler 7
17 36 r.,,,
o QUALITY CONTROL INSPECTOR 11.
Enter name and date of individual verifying boltup of the joint.
(Where method 2 is checked and the final acceptance criteria of the joint is leak tightness at hydrotest. This step need not be signed off.)
CRAFT SUPERINTENDENT
ANI 12.
Indicate ANI hold point with stamp. Upon completion of the hold point, enter name and date.
NOTE:
Items 5, 6, 7, and 9 need be completed only in cases when the Bill of Material does not -supply complete information.
NOTE:
For Non-Q HVAC Fire Dampers, Area Engineer will verify boltup.
O.
e
- P e
r-
. ' > -i s a.
i d.l,.,
BOLTED CONNECTION CONTROt:. RECORD l j~ E."'
'.I'Sw g(,:
~ *
. a c v72.
C Stu w'ouaNTif v.
Twaut wAgacia g S2~
s.re l r= co v u im va re n.a t.
T***VE **C"oi muucc= a Cauonarios oaf t
,co,,,UPda.s.woto colt
....n av:e
~'
,e i
N j@l N f@
f) 9 (D ' (D) t t
oc T,,o.
]
- D Toreove i
20 : aCCc~s>9:e wirw AP.. ;,r..Tc F::T 1.?t:N I
A a /ost es TJtta?:cw P*c:EO *!
I A. I. St0*t ATu" " R* C'J '* 3 C*r,y WilCf4 A.f. NC 3 IS 57.WPe3.
l
?
- *WHERC ff07 C0ure.!;t3 CC BrL4 OF W ATCalat.
g
?
5
.I '
8 l
I g
l
(
i t
l r
t r.!
1, f.._:., e Oe Os
..J.e,.:.,.
[/3.l
.g I
- 3. u >.,n m _<....n..
- , s.-...
m a
p_
/sT
(:h
- i..; e a s s e.*. g e e.. s *,
.e 6
/A i
- d-N '-""
V
~ds.
af
'oartl apen
-i
!.t#_
l-9
.._s_t e l p:
i dQ e Jiarover nv Daft APPR D Af tlREV. RErtnENCE BY OATE APPfe DATE R E V..tEFERENCC SY 3 ATE APPRl31.T El - 3.
f.l
}{
I g,
t e
~ _... - - -..,
.~
.~
?
~ ~.
Appen<lix I, Rev.7
'N Page 18 of 36 k
O
~
. rih 17 f Is": GT
(;p;iFe % e, e.uuuu.
CONSTRUCllON Pf!OL LDUlil fc-3, mg Preparation and h ocessing of Tr.'velers Peacedure No.
WP-Vll-209 o.i.
n e m.on Appendix I - Completion and Use of the Traveler 7
19 36 re on n
S-101S, S-10111 and WELD CD.TTROL SUPPLEi!ENT SilEET (Sockets Welds, Fillet Welds, and lianger Welds)
DESCRIPTION N
These forms are used to control and verify the welding process on fillet welds.
Listed below are item numbers on the corresponding form and the responsible position for filling in each space.
RESPONSIBLE POSITION ACTION HECIIANICAL ENGINEERING SUPERVISOR 1.
Enter drawing number.
2.
Enter sheet number.
3.. Enter number of the corresponding Weld Control Record (Used on Supplement Sheet only).
4.
Enter base material specification number.
When alternate mate-rials are allowed by the specification and the requirements for welding (i.e. Preheat, IIea t Treating, etc.) are the same for both and the actual material is traceable from information in the Traveler, both materials such as (A53 or A106) should be entered.
When the requirements are not the same, the actual caterial to be used shall be entered.
5.
Enter applicable code and class.
6.
Indicate socket veld, component support weld, or -component support number as indicated in generic instruction.
7.
Indicate heat treatment and pre-heat and/or post veld heat treat temperature ('F).
8.
Indicate applicable weld techniques.
9.
Indicate NDE requirements.
- 10. Enter joint number or support number and subsequent weld or connection numbers.
- 22. Enter applicabic r d e r c r. c < notes, approver'r initials and date.
- 23. Enter name of Originate.:. c.f form.
^
~
r 3,
( ;3,; f..
.s. w..
CC.N'ri RIICT 10tl I ROC EDUP.E
.,...i, ;.,,.,,,
Pre paTat.] on e ral Pru e : > rug of ' travelers P.oca, r:
4 Q,
WP-VJI "09 ou.
n n.s.on Appendix I - Completion and Use of the Traveler
'7 23 36 cm af 24.
Enter date originated.
25.
Enter initials of checker / approver.
- 26. Enter date checked / approved.
- 27. Enter appropriate revision number.
~
\\
11,12&l3 When block 10 is a weld number, stamp ANI hold in block 11 and enter type of hold from 11 A in block 12.
Then sign block 11 after verification of the hold point and date block 13.
CRAFT SUPERINTENDENT 14.
Fater welder name and identification number.
- 18. Enter appropriate W-100 number and heat code.
19.
Prior to start of welding, enter the number and the revision number of the welding technique the welder will use.
QUALITY CONTROL INSPECTOR
- 15. Verify fit-up, initial and date if approved.
16.
Enter date of completed weld or support veld visual inspection and initial if accepted.
t 17.
If accepted, enter the non-destructive examiriatTon date,~ NDE report nun' er, and initial.
- 21. Verify post-weld heat treatment, where required, and initial.
- 29. Sign and date the final Quality Control acceptance block.
'6' QC MANAGER / ENGINEERING M/J!AGER
- 28. Enter any ren.a rkr..
Items will te c or.J
.d by cach welder t!.a t veldr.
NOTE:
Each Cl a:.i.
. r.iponent support ve ]J and ccmponent support weld to a i:i cure Boundary si.:,ll receive a unique. weld number.
Ali ** her supports will ite identified with unique k
O w
y ;~
.~,,,,,.. ~
CON'i mt ICl ION PROCfl>UH F
- g. c n i s.<,.
.._: m1.
Pr q. r..i i on,; d n oc c:,. ing of "I ravelers r wa...e No.
Ui-Vll-209 om n m.on Appendix I - Completion and Use of the Traveler 7
21 36 rm weld nunbers assigned to each welded connection (excluding shim welds).
The first entry on the Veld Control Record (see #10 under Mechanical Engineering Supervisor) will be the support number.
Listed under that will be the unique weld number or unique connection number.
Tackwelds will be entered in the space provided for "Fitup/
Shim" (see #15 under Quality Control Manager) using the letter "T".
Tackwelds made in the Shop at fabrication wills be entered in this space "TF",
those made at installation
- will be entered "TI".
4
- ' When a Tackweld cannot be incorporated into the final weld, the entire entry (weld ' number, welder I.D., etc.) is to be lined out, initialed and dated; by the QC Inspector and a new entry made by the QC Inspector.
Tackwelds incorporated into final welds need not be
. s addressed by the QC Inspector other chan indicating in the Completion Visual Inspection space (see #16 under the Quality Control Manager) that the final weld is acceptable using the letter "F" for QC acceptance at fabrication or the letter "I" for QC acceptance at installation.
' NOTE 1:
To determine which Revision of the Weld Control Record a weld on the Weld Record Supplement Sheet applies to, the preheat date should be compared to the Weld Control Record revision date.
NOTE 2:
10R HVAC, S101 Forms may be used to document Butt Welds provided the Lase materials and thickness are identical.
NOTE 3:
Per the SNUPPS fire protection program requirements, non-Q welds for fire dampers shall be documented and signed off by the Area Welding Engineer or his designee.
' NOTE 4:
The Weld Control Supplement Sheet may be utilized to docu-ment activities affecting quality (i.e. grinding, cutting, visual inspection, etc.) for Butt Welds.
e
1
~.
l f *. D I
i..,-
- ';Je
-x'
'.! P '.' 1 1 - 2.
l," *. I h j
l..
I" T..
..i. n j
g-)
? f,')
/ ' r! :.
'. !..'v. 7 l
P F. 4 page 22 of 3G 10 a
o e !
i i
ki i @ i-
,s e
s
- O p-s @ c. ).
W W
J
.7 I.
=o N
w a
c c
- O r
y y
e l
t.
t*
d o
g w >.
I u
T y
EE @
O t
W w
w 5
oo a
e dW c
W3 i
w g
do w
30 e
e o
o o k.s a
-*w 8x x
t g
=
d w'
W g
g W g
o-w z>
a
,,3 4
w S
b.
u e
44 <8 s !'
i s
W o"$2 w
S EZ U
w 4: @
e w
o e
8 28 D
l j
a.
4 g
g 4
w r
E k
g
~
b Z
R N
E N
a g
x.
- 9 u o.
6 s
8 O
O (i-7 a
O g
yw w
I p
tra D ><
sc we w
d O
g K
w i
4 o
g(T e.
2
=
E E
O w"
>W g
wo M
y 35
~
4
=
w e @o
.. e r
aa W
a su m
w O
'm' a-e 4
W w
m w
W a
Z y2 g
g U
U e
m
~,
E w
O l
t s
o zo g
3 A
W
< s v.
a m
me g
~ ~
O e.3 M e
i O
O F
s u D.
d f
W IN
- 5,.l.
~
h.-
E s
.w
~
E a * *'
J
. =o 2:
1 t n-o m.
o
. -. t=
o o
J grg SP) g C
. el ~
cl; w
,- o p
F 3 7 3
w 1
Y a
.2 w y'
.i
/:'"l\\
b o
g t, U-* E d:e~- "I, o
t 5
a =
P
= t j, '.-'
d" O
$[
[h k
h i
- o 3E
.s.
f. ;.1 >
o -
e e. f.N,
- a a4
[,
u N
C'^^"**"'#-
(4}h _
l MC* DMIS INF0ftt8ATION Test S Atat 8 0ft g
! WELD CONTROL RECORD SUPPLEMENT SHEET s,,,,.,,,
,,w c.
.m..
uom
._AT y...,
. ?,
..,DATE to dt m.-
.m.
A.....
mom
,,,,o.,.
O'TEt*C) g HEAT CODE USED/rEV O AT E (CC) I
~ t * * ' 1 *,.
SurPCAT t.O.
POINTS ft t D.
DATE (OC)
-a O=
_9 e
O O-b.
1
-. J a
t e
I
.I o
l FtwaL CC ACCEPTANU
- gggggjgg, B f-g a
b 29 FIT-UP: A. CLEANLINESS VERIFIED, RELEASED FOR FIT _UP.
B. FIT-UP TNSPEfrED
-b b
b a... UDACITIU,'I_, 5-7
..n..x...
9 k
b b
.Y DATE A,,R.
l Oa *E I Ptv.
re!
b b
O
.s a
e 6b ls h im o m,...e c mt A,,._o m vtv. re, m.cc
.. ;,m m.
om
' i m ;m. :=:. x
,m
,,,, om m,~.,
=
g.
C"2
- -J O rD
- -1 O
=
,;-}g wgg o"*A m." b 4
s s.~
~
~p s
w k
i
~
i
,a j
CON!il 6: IC1107.' PROCE.Dtfi E J.ra..:
1:x paration and Processin;; of Travelers P oceA<. No.
m, k'P-V11 -209 o.i.
n.m.on Appendix I - Completion and Use of the Traveler 7
24 36 ro, k' ELD CONTROL RECGRD FOR BUTT k" ELDS, F-101 This form is used to control and verify the welding process on Butt Welds including heat treatment and NDE.
Listed below are item numbers on the corresponding form and the responsible position for filling in each space.
F-101 RESPONSIBLE POSITION ACTION HECHANICAL ENGINEERING SUPERVISOR 1.
Enter drawing number.
2.
Enter weld number (the weld number also serves as the sheet number accept for DCR where the ECR sheet number shall be indi-cated in the upper right har.d corner, e.g. sheet 2 of 2.
4.
Enter component / subassembly / piece identification number.
5.
Enter base material specification number.
When alternate mate-rials are allowed by the specification and the requirements for welding (i.e.
Preheat, Heat Treating, etc.) are the same for both and the actual material is traceable from information in the Traveler, both materials such as (A53 or A106) should be entered.
When the requirements are not the same, the actual
~~
material to be used shall be entered.
6.
Enter welding technique number.of any procedures which may be used.
Where necessary to prescribe welding techniques not provided for in TDM at the time of Traveler Itsue. the Project Welding Engineer or his Designee may assign additional approved techniques.
Such additions shall be signed an.1 dated on the Traveler prior to commencement of welding activities.
7.
Enter applicable code and class.
8.
Enter joint size.
9.
Enter wall thickness.
11.
Deleted.
12.
Enter required NDE.
13.
Enter name of originator.
' r Q r,~ y
=..'.,..s d a;f. a'
,y; I CONT.T RtfCllOf.' PROCEDUR E c..__
n..
Freparation and Pru e:, sing of Travelersg
'r ocedue. No.
3,m WP-VII-209 Date Revision Appendix I - Completion and Use of the Traveler
~7 Page of s
14.
Er.ter date ori inated.
S 15.
Enter name of checker / approver.
16.
Enter date checked / approved.
17.
Enter revision number, description of revision, name of revision originator, date originated, name of revision checker / approver i
and date checked / approved.
18.
Enter required inspections.
\\
39.
Indicate if post veld heat treatment is required.
f
- 40. Enter sheet revision number.
41.
Enter type of weld rods which may be used.
The addition of approved welding filler materials may be made in the field by the PWE or designee.
This addition must be signed and dated.
99
,e oomo b
o e
O 9
0 o
e l
l
. '?i'~< M f. i3 ClL
- s.,,'f; ?'i.. m m u u CONP.THLITi ION PROCEDURE y e.- 3 u : e " Prepa r;t i< :e.nd Processing of Travelers e.acadu e No.
WP-VII-209 Date Reves.on Appendix 1 - Completion and Use of the Traveler 7
26,,
36 c.,ve CRATT SUPERINIENDENT 3.
Enter weld position.
6A.&6B. Prior to start of welding, enter the revision of the welding technique the welder will use.
10.
Enter the W-100 serial number and heat code of any welding consumables used.
- 23. Enter each welder's name.
/
- 24. Enter each welder's identifying symbol.
- 32. Enter post weld heat treatment temperature in degrees Fahren-he,it.
- 33. Enter post weld heat treatment chart number.
- 41. Circle type of weld rod used.
ANI 12A. Identify required hold points cn NDE.
21.
Identify hold points and enter name.upon verifying the comple-tien of the hold point.
- 22. Enter date verified.
27.&28. If the appropriate ANI hold is identified in Box 12A, enter authorized inspector's name and date, upon verifying the hold point.
- 35. Identifies hold and enter name upon verifying completion of.the hold point.
- 36. Enter date verified.
)
QUALITY CONTROL INSPECTOR 18.
Enter required information (i.e., %,
- F.).
29.020. Enter initials and date of ir1.pect. ion upon verificat. ion of a step of the process, or wh(; r.o : applicab1: enter NA, initials and date.
acceptance or rejection block 25.E 6.
Indicate report number of N!J.:
for each type of NDE used.
9 (q. ;7 T'.le a s: n * ;,
CCN",1 RtICTION PROCEDURE 3
i.
,s. m 3r.-,n.<.
Pn cedm No.
PI'P32"!' n and Processing of Travelers mu k'P-VI I -209 Date Revisen 7
Appendix I - Completion and Use of the Traveler Page of Enter name and title and date*of person verifying NDE.
30.&31.
- 34. Enter name and date of person verifying post veld heat treat-
,/
ment.
37.&38. Enter name of Quality Control Engineer accepting record and date.
APPROPRIATE INDIVIDUALS
~ 29. Enter applicable comments.
/
e d
a b
o
-+s-a 1
--a:
g g,',........ J ' '\\,
Vi[LO CO' it.eL 6.t.. s f.10i
- ,g,. s
(
wit 0 PCLiitti.
t se t 4:N3 A0 51 L o *.3 e
C( L'F ;*.! 9.1/ f e'.. t ' *' e * '.118 ICallC P. h0. _
3 I t."I k't Y L E tt L ti; t if Is t,17.N NO.
4 '?
Ih (L A5! -
.scrat sqr w A L L 1.c t a t.. ; ff,'
c:tt
- ']I['y
- E h w[L::h0 ftCH.
F. t s _
S ELDirst TECit.
F.[V
% E L D'%0 fic*t 8Ev __
-[
STLDir4G TEC84 TYPE OF WELD RCD h) NDEeHE AT TREAT B Al HOLD PO.NIS
[ 308 ER308 E 70iB A LICJD Pt*.ttt ANT e M AC. PA RTICLE INSP.
[308L ER308L 41 [705 2 C RADtCCR AFMIC 17t$P
- 0. ULTRA Nic aise E 316 ER3tC CTNER t.Po:T mtLD HT.TRE AT_ F.FRtht AT
._* F.
E309L ER30$L CTitER At h0LD FC.Pett es, e,
cats seet east saw.
p s e s e_a ec t i er itait seme s s air ; eav arristete av n eu.s ee. :s.
A G)
O
@ a t.7) a I
Sype:L i
WICO UR'AL NO.
HEAT CCOE W100 SERIAL NO.
HE AT C00E
%ELcER
~
l l
(f6)
(10)
(23)
(24) i t
l l..
~"4 PROCEDURE WP-VII-209 APPENDIX I, Rev. 7 3
f.
page 28 of 36 f
1:.
I I
/
I i
t RECUIRES INSPECTIONS thC DATE Al DATE i
a*
t.
l.
(16 O
(2$
l e
i p
?
. *1 l
g t
l I
l
.,,1 l
\\
e g
l 4
t i-e l
i 3
'j.
i l
E s
t t
i I'
i,
.t t
N. D.E. RESUi.TS COMMENTS i
.s
.r REPORT kQ l
i e'<
TEST METHOD A::rpit0 REJECit0 Al cATE F.T b
'b O
h.
b MT l
LE t?1 t
- k. 0. C.
vc or,;t OAft i
b (O venirst0 b DAT'E Narst Ar:3 itTLtl P.w.KT.
- ' ;"
- s3.
A. L FitlAL 00ccrr-
- r i
A DATC - ( 4 '4,Y l
x m,,
,,%.ssf...
e.
a.m.o..
.==e e=ee
r"
r _ygg ;.3y,,
V,
, %... v u.. -.w CONS 1HilC1 ION PHOCl biiHE sa-a v.
Preparation and Processing of Travelers Procedm No.
m,,
WP-VI'I-209 on.
nem a Appendix I - Completion and Use of the Traveler 7
Page 79 of V
SPECIAL INSTRUCTION SHEET DESCRIPTION The Special Instruction Sheet is used to provide special instructions and/or inspection and hold points not indicated elsewhere Lis;.ed below are item numbers on the corresponding form and the responsible position for filling in each space.
RESPONSIBLE POSITION ACTION
}fECHANICAL ENGINEERING SUEERVISOR 1.
Enter drawing number.
N 2.
Enter sheet number.
3.
Enter name of Originator.
4.
Date form completed.
5.
Enter name of person checking / approving.
~
6.
Date checked / approved.
9.
Enter description of
- revision, revision number, checkers /
approvers initials and date.
- 10. Enter item number or letter.
11.
Enter item description.
QUALITY CONTROL INSPECTOR 12.
Enter name upon acceptance of step, where not crossed out.
- 13. Inter date upon acceptance of stop, where not crossed out.
ANI 14.
Identify ANI holds then enter name upon acceptance of hold step.
- 15. Enter date recepted.
ANY APPR'OPRI ATE IF :". 'JAL 7.
Enter re: s: i'
,-s
-.6,-
--m-an J
M OO l
{}
-' 7 2..,
- r-- - -
i i
c n>
h V
gg at:
,~
N!$! @
,o..r.i
,bw =..
2 C,.g '
b J.
W
- g o
(4 5' a
1
- - ~~
DJ.-.:
dT m y yy
~
o e
2 e
i c. c
- y l
\\k+t.1.I 6.*
5
~
- wu w
O
.X wg a
ha.e o
> t o
TM i
a l' I
t.
._oc g
ooo 4
' O O. &
w ba C.f3' U
a O4A no-Nd T
l ch
=
RE N
-E-
.=%
=
ed li Ue V
t 0,
yo n
< O.
-~
~
p O
l W
W w
u
. g g-E
/
y)
Z W
O a
o D
~
E i
F-1
,y
~
.J 5
4
<C 3
b l
=
o Eu !
<G 4<i0 5 a.
M 0
E 1
l m
,e-
,= =
e 8
G l
Q op N
w j
L E~
..h-2
- l-l ]-
<dd.%9l$
~
-e--
.. - -,n.
-n-
-.n,-
-,,,,-r
- . y;# ' ' " g#
CONT.1 ill IC1 ION i.'.
- L.;Ui..
e,,
(,j.A ft~ 2 16 1 t '
Psocedure No.
Preparation and Procesring of Travelers W-VII-209 j
mu om a.uuon
~7 Appendix 1 - Completion and Use of the Traveler 31 36 e.,_
TRAVELER INDEX SURPLEMENT SHEET DESCRIPTION This sheet is used to identify Nonconformance Reports, Deficiency Reports, d Control Records generated af ter the Engineering Change Reports, and WelListed below are item numbers on the corre-initial issue of the Traveler.
sponding form and the responsible position for filling in each space.
ACTION RESPONSIBLE POSITION MECHANICAL ENGINEERING SUPERVISOR 1.
Enters drawing number.
2.
Enters sheet number.
. QUALITY CONTROL MANAGER / PROJECT MECHANICAL / WELDING ENGINE 3.
Enters number and type of document pertaining to work being y
performed by a Traveler (e.g., NCR ISN-2245-M).
The person logging these items signs and dates.
4.
5.
Enter revision number of documents as listed in " Item Description".
Enter date completed documents are removed from the Traveler for 6.
filing and the name of individual-filing it.
are considered "living documents" and all data NOTE 1:
These documents pertaining to the Traveler may be entered to give a complete history of work in progress or completed.
For Non-Q Travelers not containing an Index Supplement Sheet, Note 2:
the Area Engineer may add this sheet to the Traveler work copy suffix and by giving the sheet an "I" sheet number with an 'a' enter the sheet number on the Index Sheet.
D 1
-c,.
-.---_.,__.,,,-.3
I.
1,
_ (
(3-a
- L s
- r * ~~
g')
c+ -.
8, e
-a cs9 v epa T R /4 v'.. L..., li.,n, y
't t ts L' c 1
,t 1
~
inu usen.ptics lt'ituD t'r M clifR_:
11' 6)
(.O I
1 --
._l-1 l
Procedure UI-VII-209
}
Ancondix 1, Rev. 7 l
i Phac 32 cr 36 l
i m__.
1 1
1 i
l i
e i
a 1
4 l
J
=
=
l l
l l
-1 1
--,I 1
l 1
(
g
~4 i
I I
1 I
_.]
i
_i 9
d simimummism 0
I I
i i
1 l
"a I
.l 1
e 1
.1 e
t
?
e a---..
t_
pg
.W W
4 O
a r
.<'ih. I'l R h. '
%.4fiu s <.i: Bl.,
..,3,c3 p,
3xLpunt cc n., u.
.r..
parad(in and hocessing of haMers
' rwohn k TITLE Kp-V ;
..v Date H e wissori 7
Appendix I - Completion and Use of the Traveler D
36
~
r.,,,
o, CLEANLINESS CHECK SPECIAL INSTRUCTION SHEET Description The Cleanliness Check Special Instruction Sheet is used to document the cleanliness acceptance level of Non-Q piping, valves, and nozzles prior to fit-up.
Listed below are item numbers on the corresponding form and the responsible position for filling in each space.
Responsible Position Mechanical Engineering Supervisor 1.
Enter Drawing Number.
2.
Enter Sheet Number with prefix of C-C, i.e., C-C 1, C-C2, etc.
3.
Enter Cleanliness Level A, B, C, or D.
4.
Enter Inspection Point (Field Weld Number).
5.
Enter Connecting Spool Numbers.
6.
Enter Name and Date upon acceptance of fit-up.
7.
Enter Name and Date for verification of cleanliness when appli-cabic for Field Fabrication.
f 8.
Enter Name and Date upon verification that all installed openings are sealed at the end of shift.
9.
Enter Name and Date upon verification that all installed spools listed maintain cleanliness.
- 10. Enter applicable Spool Numbers when weld defects are found.
NOTE 1:
The Cleanliness Check Special Instruction Sheet shall be com-pleted, entered on the Index Supplement Sheet and inserted into the Traveler by the Pipe Cleanliness Inspection.
NOTE 2:
If a particular spool is to be welded immediately, then the sealing procedure of that particular spool is not necessary, however, any spool not to be welded immedist cly.ill be capped and realed with tape.
NOTE 3:
Tne last spool in a system that is welded on cw end and left open on the other rrist be re-inspected icr tne new fit-up.
t 1 i
t i t,
l,.
s i
D
, i m
t i
C O
c'a x 8
+c4 3
H -o tw y i
- c m
'J
- (J
.. a e, u
,i ccs =
i a.xx a._.=
.~
c.
[ m audess gvei.:
G SPECIAL INSTRUCTION SHEET CI.EANNESS GEG 6
* */ "" " M F
C la SOCKET UI:1.1) 1 NSTRtf('TIONS 5HEET ##-
C9
-..--7.
sse.
t ocscas,TsoN IMS,EC,0N DATE RWA 844
.y h
(le) spool #
'!O SPOOL #
b t.
ms e
- (w. l y w,.. i. ii. a.
.i..M I
encantine..s maintained accent".sbie for fituo.
e.
stooi,
was rieid fabbed.
ci.antiness m intained.
h-j c
.a,
nm <->.
.i.a.e
..a ne.wice_
"menarks 'for raiected wolds -
,.i_
n
..nn, Adl,e a n 1 i ne,s s,ma,1,n,ta i ned_a C,ceptapjejod(t_qp.
_P Spool 4 was field fahbed. cleanliness maintained.
j
.*. nf f nn smn1 S um.
1.a at.nA ne.wirt_
I__
t 3.
Spools #
, where installed, cleanliness maintained.
4 I
hI ll
- ) l l l l l l I
i f
4.
1s.spection of socket wolds on s 1! piece #
, where found defective.
4
- =
+
1 4
AL A
A ummnen e,zrhnerm.7..
i Al a
a 4
,,,.. i., o.u.
7,x g
g
~..
a 4
<a,x o m.,,1...,.n,,r.,m
,m
.,m
......n.
C
.... ', f
( C' 11 Hi tCilON PROCEDURE
.,..r.,e,..
Preparation and Processing of '; rnveler:
Peur duce No.
WE kp-VII-209 Date Revision 7
Appendix I - Completion and use of the Traveler 35,,
36 ene MISCELLANEOUS STRUCTURAL STEEL kTLD RECORD Description l
The MISC / STRUCTURAL STEEL WELD RECORD is used to document welding of "Non-Q" attachment to "Q" steel, HVAC, plug welding, or other conditions as prescribed by the Project Welding Engineer or the Project Mechanical i
Engineer.
Listed below are item numbers on the corresponding form and the responsible position for filling in each space.
l RESPONSIBLE POSITION ACTION CRAFT SUPERINTENDENT f
1.
Enter drawing number.
l 2.
Enter weld number.
3.
Enter area and location.
4-5 Enter piece number or heat code of materials being welded.
6.
Enter material type.
7.
Enter serial number of filler material used.
8.
Enter type filler material used.
e 9.
Enter welding procedure.
- 10. Inter weld'er.l.D. number.
QC INSPECTOR 6,
11.
Enter Accept or Reject of visual inspection.
12.
Enter date inspection is performed.
13.
Enter joint configuation (i.e. fillet, bevel, etc.).
14.
Enter type NDE performed.
15.
Enter Accept or Reject for fitup.
16.
Enter results on NDE.
17-18 Enter initials and date.
19.
Enter any remarks.
20.
If work being performed falls under any t <,ie other than AWS D.1.1.75, line through AWS D.1.1.75, initial amt in e, and ' enter applicable Code I
f kT-VI I-209 Appendix 1 Page 36 of 36 Revision 7 MISC / STRUCTURAL STEEL kT.LD RECORD (SAFETY-RELATED)
- DWG, JOINT NO.
AREA /LOCAT10N BASE MATERIAL PIECE.OR HEAT NO.
TO MATERIAL TYPE W-100 Ser. No.
FILLER MATERIAL HEAT N0'./ LOT NO.
WELD PROCEDURE CODE AWS DI.1-75 QCP-VII-200 WELDER ID O
2 O' ~
DATE JOINT PREP
~
VISUAL INSPECTION s
TYPE NDE FIT-UP
. RES'ULTS DATE QC INSPECTOR e
REMiRxS 99 e
9 e
6 9
e e
^
- me+6eeo e g eee ein. g9 g
eMe.-em=$
$ 4 6 6 '-'W
.l hP-VII-207 D iihit. I.
Pcv. 3 Page 1 of 1
.y V
'to: DISTRIFUTION Flio!!: - FA!;RIC'. TION S110P
'1
SUBJECT:
S110T F.E!. EASE FOR}!
Fabrication is complete on listed items. Ilydrotenting and the exceptions noted are deferred to installation. Pipe has been examined for cleanliness and cleaned if required in accordance O~
with k'P-VII-203.
O 11 angers Fipe Fabric ~ation Traveler #
Rev.
Item Number Exceptions Deferred to Installation 09,.)
l O
cc:
Fabrication Traveler (Original)
Shop Foreman Date Piping Superintendent (2 Copies)
Project ?!echanical Engineer flechanical Services Supervisor QC Inspector Date AT Date 7
o 4
-g--
w
~O O
O O
O O
O u-l l
. N D E' REQUEST TAG DATE I
j i
I I
OTHER O
/
I' ISO CLASS l
1 m
l
- ]
l D I A. _._
W WALL THK.
4 I
O REPAIR I
NA T
l F'
l Z
REMARKS l
O q.,
"'?
CRAFT FOREMAN k
l l
I s m '!
1254 BLUE (HARD) COPY - ATTACH TO ITEM
$. g. 5 [
YELLOW COPY-Q C INSPECTOR FORWARD FOR ND'E AS APPLICABLE
@ e 'l.',
PINK COPY - RETAINED BY CRAFT UNTIL EXAMINATION COMPLETE l
t
o WP-V13 ~ :'0 7 I'XilI B I T n Page 2 of 2 Revision 1 il in M R E Q tl I: ST TAG Desc r i p l.,i n en,:
O-iz This lag in une'<1 by t he responsible Craf t Foreman to requent reepsi rcul non-destructit:c examination.
.ltES PON.S..I.I.ll_.H....l.'03 i.T.I Of.:.
ACTION 0
CRAFT FORHi1Af1 1.
Enter date request is made.
2.
Enter I.ype nf test required.
3.
Enter isometric Drawing Number.
4.
Unter Class Number.
5.
Enl.or Pipe Nominal Diameter.
6 MnI < r flaterini Wall Thickness.
7.
En 1.< r ba'nic We3d Numbor.
8.
Clicek f.his Block for Visual.
11.
Fill in ?:nmc of Person Requesting Examination.
QUALITY CONTitOL. I t3SPECTOR 9.
Sirin anel da te i f wcld fails to moet NDE requirement.
Sis;n anel date any repeated rejecttions.
10.
Sign and dato acceptance of repaired welds.
12.
Listui l'y other di sciplines (Civil, EJ octrical, etc. )
0
.1 g
4 e
G O
9*
e
, ~.. -. ~ + -
~-,--4 ey
\\ a '-VI I-? ';~
Iuihit C I' ## ' c II/I W:::.D & !:;FPi:CT3 0:: RP.CO!;D Page.tc.
Traveler Ib.
Ibquired Preheat
' }
Stqport 100.
Acceptabic Welding 7bclmigtes Cwer 1
'Iype of tbrk Prchcat Dates &
Welders &
vblding Proced'ures W-100 &
it:Tperatures ID
& Ibvisions IIcat Codes
?
9 O
Fabrication
~
r d'*
G Installation O
~
t
.-:q
.j i
Final O.C. Ieuptanco Page cf 3 2 3 4 5 6 7 8 9 10 a
y 2-
e
++,
i V: ~': 12 - ? n 'i j
At tisi h:.*!n t I 1%ge 1 ot ]
[
O Revision 2 t
i l
t y
O*
NUT ROTATIONa PROM SNUG TIGIIT. CONDITION I
DISPOSITION OF OUTER FACES OF' DOLTED l' ARTS t
Doth faces normal to bolt axis, or Both faces s. loped not one face normal to axis and other more than 1:20 from face sloped not more than 1:20 normal to bolt axis r
(bevel washer not used)
(bevel washers not used) i l
b Ikalt lengtld' not exceeding Bolt length exceeding 8 diamters or 8 diameters or For all length of 8 inches 8 inches bolts O'
1/2 turn 2/3 turn 3/4 turn t
U :ut. rotation is rotation relative to bolt regardless of the t
cler.nt (nut or bolt) being turned.
-Tolerance on rotation:
300 over or under.
-rcr coarse thread heavy hex structural bolts of all sizes i
and length and heavy hex semi-finished nuts.
l liitol t. length is measured from underside of head to extreme end of point.
e-
- l O
r O
O l
e l
e
.-a
+,-+c-r s
-c s
r w sg
.A k,
.a e
s F01A-84-291 INVENTORY OF DOCUMENTS IN-WOLF CREEK h0CI. EAR POWER PLANT REPORT OF INQUIRi No. Q4-83-007 WITHHOLDING EXEMPTION NO.
1.
3/29/83 Report of Inquiry (2 pages)
Release 2.
Rev.1/21/82 Nonconformance Reports (3 pages)-
Release Hl.
3/29/83 Handwritten notes on Report of Inquiry (1 page)
Release a
d 4
[
W l
9 I
....-