ML20138G280

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Rev 4 to Vol Iii,Section Vii,Of Procedure WP-VII-208, Installation of Component Supports. Related Info Encl
ML20138G280
Person / Time
Site: Wolf Creek 
Issue date: 05/13/1980
From:
DANIEL INTERNATIONAL CORP. (SUBS. OF FLUOR CORP.)
To:
Shared Package
ML20138G131 List:
References
FOIA-84-291 WP-VII-208, NUDOCS 8512160278
Download: ML20138G280 (13)
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I 1.0 SCOPE I

Installation of ASME Section 111 component supports, hereafter 1.1 called " supports". This procedure also applies to supports identified as two-over-one (II/I), except as the exclusions and additions to the procedure identified in Appendix I apply.I',

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2.0 REFERENCES

4 CONSTRUCTION PROCEDURE WP-VII-209, " Preparation and Processing 2.1 of Traveler".

2.2 CONSTRUCTION PROCEDURE CWP-504, " Weld Repair".

CONSTRUCTION PROCEDURE Ct.'P-500, " Heat Treatment of Weldments"..

2.3 2.4 CONSTRUCTION PROCEDURE QCP-VII-210. " Code Stamping".

I 2.5 BECHTEL SPECIFICATION 10466-M-204, " Field Fabrication and Installation of Piping and Pipe Supports to ASME Section III".

2.6 BECHTEL SPECIFICATION 10466-M-216, " Fabrication of Non-Catalog Pipe Supports of ASME Section III, Subsection NF".

.7 CONSTRL'CIION PROCEDUEE WP-IV-110. " Rigging".

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2.8 CONSTRUCTION PROCEDURE CWP-503, " Control of Welding l

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l 2.9 i 3.ATP.L'CT10N PROCEDlii;l: AP-V111-07, " Material 1suue".

2.10 CONSTLCTION PROCEDURE AP-VI-08, " Identification and Status "

of Haterial, Parts, and Components".

3.0 CENERAL r

3.1 Perform work in accordance with the Traveler, Ref. 2.1.

This reference describes the following:

i 1:1.1 Preparation and processing, of the Traveler.

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3.2.2 Preparat j

h Appendix ! of 1.ef. 2.1 describe 8 the following.:

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Ilow to use the Traveler.

b.

Who compoeten each portion of the Travelcr.

c.

What is to be placed in each block of the Traveler form.

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Ilandling of inspection points and hold points of the Traveler.

3.2 Temporary marking material for stainless steel shall be with a marker approved in writing by the Project Mechanical,

Engineer, and purchased on a Safety-Related Purchase Orde-approved by the Project Hechanical Engineer. The Project Mechanical Engineer shall provide the Warehouse with a list i

of approved markers for stainless' steel, which shall be lo-l cated at the place of issuance. Temporary marking ink shall '

be removed within two inches of the weld region prior to local preheat or welding and removed completely prior to heat '

l treating or startup.

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3.2.1 If an item loses the color code identification des-cribed in Ref. 2.10, Para. 4.1.3, prior to becoming part of a larger traceable item and is not adequately identified, notify QC, who will verify heat code or class marking and re-color code as required.

3.3 Perform perma wrt marking with one of the following ' cthods --

e or a method approved by Engineering:

3.3.1 Vibratory etching.,

1 3.3.2 Indentation stanping with round-nosed or interrupted dot die.

Permanent identification should be located 6" from the end of a piece.

When temporary marking or tagging is adequate to maintain traceability until an item becomes part of a larger traceable item (and the records of the larger item provide a traceabic record of the smaller item), then permanent marking of the smaller item is not required. Traceable identificat hm shall be maintained through code stamping.

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3.4. Identification of pieces, welds, and other items shall be as shown on the drawings, and in accordance with Ref. 2.4, Attach-ment M3-10, and Ref. 2.1, Appendix 1.

When identifying an i

item, it shall be identified by the complete support number as!

described in MS-10, followed by a dash, then piece (item) number.

3.5 Weld symbols on drawings shall be followed, with the exception' of the symbols that designate where welds shall be performed.

The Area Engineer will determine which welds are to be per-formed in the shop.'

3.6 Repair by welding shall be performed in accordance with Ref.

2.2.

1,oad indicators, indicating scales, nameplates, threads,'

and sliding surfaces shall not be painted after installation.

3.7 Paint carbon steel support assemblies ani subassemblies in I

accordance with Section 7 (Painting) of Ref. 2.6.

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j 3.8 For hangers supported in concrete, a standard greut of one (1) inch will be called for on the hanger design drawing. The tolerances for this dimension shall be +1" and ls".

If re-s quired, Kwik Bolts shall be lengthened by field revision to,,

maintain the design concrete engagenent.

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3.9 Files, wire brushes, etc., to be used on stainless steel shalli berofamaterialthatwillnotcontaminatethestainlesssteelj F

These itcm.* rhn11 he marked "!:h white paint and shill not bc used on any material other th:e stainless steoi.

3*.10

!!andling itcen in a manner to prevent bumping, draq:Ing, drop-ping or other actions.which could cause damage. llandle stainless steel items in a manner which prevents hard contact with other metals. Handling shall be performed as in Ref. 2.7.

3.11 Upon completion of required fabrication, the Field Shop Super-intendent complet's the shop release, Exhibit A, makes dls-e g

i tribution, and files a copy in the Fabrication Traveler.

One of the Superintendent's copies shall be plac(d in the appro-priate Installation Traveler. Work may be de'crred to e

l inntallat ten by the shop by so noting the deh rre. -rl en Exhti.it A.

Welding consinr.nbles shall be contr

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a..c o r-dance wit h iter. 2.8.

j 3.l? Class 1 niterialr. may be used for Class 3 synte.

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3.13 Class 1, 2, and 3 ASME and Non-ASME material shall be segre-gated from one another and in a location which is identified with code, class, and other appropriate information, to com-pletely identify material (e.g., ASME Section III, C1.1, SA-36, W6 x 15.5, P.O. and Item No., and Stock No.).

3.14 Where ANI and Code Stamping are referenced, they do not apply '

to II/I supports.

3.15 Naterial cut from a completed safety-related hanger or hanger sub-assembly shall be sent to reusable non-safety-related stock, unless authorization is issued to record the heat code prior to cutting, in which case, the material shall be sent to reusable safety-related stock.

Segregation as described i

in Para. 3.13, shall be maintained.

3.16 When material is lost, damaged, or fabricated incorrectly, re f placement material shall be refabricated.in accordance with i

Re f. 2.1. grp.,gzz, 7 e,,,

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f 3.17 Class 2 and 3 hangers and hanger parts which are symmetrical oridenticalmayberotatedorpartsonahangerinterchangedl l

with identical parts on the same hanger. The responsible Critf t Supcrintendent shall writt on the Travcler Drawinr. a descrip-tion of the rotation or interchangc.. sign and date the note.

3.18 Prior *to welding of a non-safety-related support to safety-r.rlated structural st...-1 fJentify the weld to be made on a

":ilscellaneous Structuial.h1 Weld Leerd". E::hibit B of l

QCP-TV-112, and give it. ta n;QC Inspector.

I 3.19 Attachments to embedded plates shall t'ollow the criteria speci-fled on Bechtel Drawing C-0003 under construction notes.

l Where a discrepancy exists, the Mechanical Engineer notifies Bechtel. Upon receiving a written reply, he shall place a copy in the Traveler and log it onto the Index Supplement Sheet.

i 3.20 The stated responsibilities inLthis procedure are addressed to nanar,ement and key personnel. Actual perform inee of the nuir,ned act lvitles may he performeil r e-enel under t he supervinton of the ludividual aa<irn..

le i tenconsibility (c.r,.. Area Superintenilent, Pi p lu r, !iu p e r h...icut. Civil Superintendent).

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4.0 PROCEDURE RESPONSIBLE POSITION ACTION PROJECT MECHANICAL ENGINEER i

4.1 Prepares Travelers in accordance with Ref. 2.1.

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f CRAFT SUPERINTENDENT 4.2 Requisition items.Irom the' Warehouse in accordance with Appendix I of Ref. ?.1, and Ref. 2.9.

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4.3 Carbon Steel Plate conforming to ASME SA-515, Cr. 65, may be used interchangeably with SA-36, except where impact testing is required. When the material is interchanged, the Craft Foreman shall line out the' material indicated on the Bill of Material, write in the correct material, initial and date.

4.4 Cut and shape support materials b'y any one of the following methods: a) machining; b) sawing; c) abr.sive cutting; d) grinding; e) shearing; f) chipping; g) thermal cutting. Where thermal cutting is used, the material shall be ground or ma-chined back prior io welding in order to remove heat damaged..

material.

Thertal. uttir.r when r:atorici is identified in the Traveler as requiring irapact properties.

4.5 Prior tct cutting cperat. ions, transfer markings so that both i

pieces will be cro,.rly ide:tified efter catting. Prior to cut tini;, noti fy s :. ity G.: t ol fer inermien of m.u hing transfer.

NOTE: COI.OR CODING SilA1.L EC TRANSFERRED BY QC

~0NLY.

i 4.6 Preheat, complete weld, postheat treat, and have inspected and; examined in accordance with the Traveler.

Heat treatment shall be performed in accordance with Ref. 2.3.

j 4.7 Follow any instructions on the Special Instruction Sheet in the Traveler.

4.8 l'itup and tack where necessary in acccrdance with the foll ow i ng,:

i 4.H.1 inst all support s in t he t i nt, r i t.! rd of wall lilat.-

as de8crlhed in Count ru.

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. uc ra l Not es on nei he. i DrawJny, C-0003 or D.miel Drm !n.

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AREA MECHANICAL OR WELDING ENGlKEER i

4.8.2 Where deviation from Drawings C-0003 or FD is required,'

place a copy of Bechtel approval of deviation in the Traveler and log on the Index Supplement Sheet.

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CRAFT SUPERINTENDENT 4.8.3 Avoid using any temporary welded attachments whenever l

possible. If temporary attachments are required, the following shall be adhered to:

1 a.

The material and welding material shall be identi- ;

fled as suitable for velding and co=patible with a

the base material.

b.

Where temporary attachments (lugs, angle iron, etc.}

are welded to the supports during alignment, the 3

W-100, which identifies the material used to veld the attachments, shall be available to the QC In-

  • pector at the tice of the fitup inspection, and the W-100 number shall be recorded on the Veld

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Control Record. The number on the Weld Control Recor.1 shall be fellowed by the intials "TA".

If the material is used for the temporary attach-i men'ts and also for weldup, the number shall be fellowed by the initials "TA & W".

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Visually examine af ter removal.

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Temporary attachments shall be removed without en- !

croaching on the minimum required base material thickness, Ref. 2.6, Para. 5.3.7.c.

4.8.4 When tackwelds are used for ficup, the following shall be adhered to-l

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The welding caterini used shall be that tu tcrial designated on the '.%1d Control Record.

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The W-100, Ch!.

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t. rf al used.

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and shall be recn o d on the Keld Co..t rol 1:erc.

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The QC Inspector shall record on the Ucid Control l

Record in the space provided for fitup, using the

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1etters "TF" for tackwelds made at fabrication and "T1" for tackwelds made at installation. Enter "N/A" if no tackwelds are used.

NOTE: Additionalstepsfordocumentingtackweldsshallj be in accordance with Appendix 1 of Ref. 2.1.

I 4.9 Weld in accordance with the Weld Control Record in the Tra-veler, Ref. 2.1.

4.10- Stamp the welder identification symbol beside each weld.

.Where stamping is not possible, the welder identification shall be documented on the Weld Control Record.

l 4.11 Bolting shall be as follows, unless otherwise specified:

l 4.11.1 Holes for non-fitted bolts shall be 1/16" larger than the normal diameter of the bolt for bolt sizes up to and including one (1) inch, and 1/8" larger than the nominal diameter of the bolt for bolt sizes larger than one (1) inch. The holcs shall be drilled, thernally cut, subpunched, and reamed. Thermal cutting shall not be used unless the load-bearing

  • surfaces are ma-chine'd or ground smooth. - Tlie die for all subpunched 3

holes shall be nt le is t 1/16" smaller than the neninal diaaeter of ths ho]L.

lloles in plates over l" thich, a

having a ninir.um specified yield strength greater than 80,000 psi, shalj be drilled.

i 4.11.2 As a minimum, holes for concrete anchors shall be drilled.to the full length of the anchor.

4.11.3 Make up bolt connections in accordance with the Bolted l Connection Control Record. When "in accordance with appropriate fabrication and/or installation procedure" is checked, t! en Lighten as follows:

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.!. holts, tir,hten 'o iic turn-of-nut methoil in

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ACTIOS Bring enough bolts to snug tight condition to ':

a.1 insure that parts are brought into Sood con-tact with each other.

Snug tight is defined as the tightness attained by a few impacts of

.an impact wrench or the full effort of a man with an ordinary spud wrench. Following this initial operation, bring the rest of the bolts to snug tight. All bolts shall then be tight-ened additionally by the amount shown on.

j Washershallbeplacedundertheboltheadanb a.2 nut for high-strength bolts, unless otherwise l

specified in the Traveler.

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4.11.4 When the torque method is checked on the Bolted Connec -

I tion Control Record, tightein as in Item 4.11.3.a, I

except additional tightening shall be with a torque wrench to the amount specified on the Bolted Connection.

Control Record, instead of per Attachment 1.

4.11.5 locking devices shall be used on all threaded connec **

s cions. Acceptable locking devices are:

4.

Jam nut with hex nut.

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Two ja.% nuts (not for tension rur bers).

c.

Pin and cotter.

d.

Tackweld, except on load-adjusting nuts (tackweld l

nut to support).

e.

C-clip.

4.11.6 Surfaces of bolted parts in contact with the bolt head i

and nute shall not have n slepe of more than 1:20, with, respect te a plane normal to the bolt'axin. Where the n high-stren;;th imited part has a slope of su ri :ic.

.t more th I:?O. a beveled v.cGer shall in-used to con-pensate o the lack of parai1eiIsm.

4.11.7 liolt

1. a d in pure shear shall not b.we threaded arcan le. a.d in the l oad bea r i n;; pa r e - o n i he shank u n i e *. t..i.iiied by the peni;:i Speeiiica ions.

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l ACTION PISPONSIP.l.E POSITION 4.11.8 Before bolting, all parts assembled for bolting shall surfacesfreefromscale, chips,orother!

have conta.

deleterious foreign caterial. Surfaces and edges to l

be joined shall be smooth, uniform, and free from fins; tears, cracks, and other defects which would degrade the strength of the joint.

4.12 Pipe supports installed on sloping floors shall be trimmed or shimmed as required.

4.13 Final clearance between pipe and support shall be in accor-dance with Appendix E of Ref. 2.5, unless otherwise indi-cated. This clearance may be achieved by shimming. Shimming ',

material shall be compatible with the material to which it is to be attached. The size of welds attaching shims shall not be greater than the thickness of the support or restraint member to whic,h it is attached.

k' elds attaching shims to support or restraint members shall be parallel to the longi-l tudinal axis of the beams.

I 4.14 Threads and sliding surfaces shall be lubricated with:

4.14.1 Lubrcplate by Fiske Brothers Refining Co.

4.14.2 Euclear Grade Never-Seeze by Never-Seeze Compound

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4.15 !!ydra.211e Shock Suppressori:

4.15.1 Af ter installation, all lines connecting hydraulic snubbers to remote reservoirs shall be pressure tested in accordance with the Special Instruction j

Sheet of the Traveler, Ref. 2.1.

4.15.2 The complete suppressor assembly shall be visually l

inspected for damage or leakage prior to installation, with particular attention to tubing, caps, and reser-voi rs.

4 4.15.3. : st on rod shalI be c. ched for damage or scratche:-

h rxty impa i r i t -.por.itlon.

4.15.' i,,.mlic fl u bl lev. l. sa the reservoire shall be n

led.

Vendor's n ece.nended f litid sha l l be used s.%i. neressary to bri" lleguld Jevel t o proper mark.

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RESPONSIBLE POSITl,r.i e

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Jtments on constant support Do not tit:Eu l' I 2 from Bechtel.

hangers,-ith:3;

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.,ps from variable or constant Do not ren: te t r.i'",

the time of pressure testing.

i spring s; ;:r:8 l" '

,,.rance described in Para. 5.9 Install hanger * '"

,,i.ich require submittal.to Bech-of Ref. 2.5.

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.,ithout a revised Traveler.

tel shall. t I

....secordance with Ref. 2.5, Sec-l..

Material it tia' "',,, neviations) are not allowed tion 5.9.1.f O,,,,

Project Mechanical Engineer unless appr:W '

in the Traveler.

in writing sn7 P'"',,

Upon completion ci a ve,, p. iring NDE, complete an NDE Re-

",,,..oe (1) copy to the Quality 4.16 quest Tag (Exhibi: E-

,; icy copy around the support in Control Inspecter. *:# '",,. i.eep a copy for followup. This the vicinity of the ugi.t.

to perform the NDE required.

card notifies Quali v '",.i AREA MECilA' ICAL C;GI:III li-

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4.17 DELETE cnAI r SC'MRI';TC:02 7 3

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used to notify Quality Centrei:

4.18 The NDE Request !an t,3y checking the. "N/A" bloct ani of required visual es when requesting NDE.

handling in the same i

QUALITY CONTROL MANAGER

_4.19 Af ter performing ese

.. then remove the-tag from ths 4.19.1 If the vid

.Sc NDE Inspector removes the support or e i

tag.

l o f t he tag and sir.n eff t'

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.e (1) copy of the tag M.> '

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then be 8e:.

'*en be destroyed.

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RESPONSIBLE POSITION ACTION 4.19.3 Code stamp in accordance with Ref. 2.4.

AREA MECHANICAL OR WELDING ENGINEER 4.20 Where rework, repair, and cutouts are required, prepare a Traveler Revision, ECR, replacement Weld Control Record, repair Weld Control Record, red line, and/or Deficiency Report /Nonconformance Report as appropriate, per Ref. 2.1 and 2.2.

CRAFT SUPERINTENDENT 4.21 Perform rework, repair, and cutouts in accordance with the Traveler, ECR, replacement Weld Control Record, repair Weld Control Record, red lines, and/or DR's/NCR's prepared by Engineering in Item 4.20, above.

4.22 Handle the completed Traveler and completed sheets in the Traveler in accordance with Para. 3.11 and Ref. 2.1.

4.23 The following small safety-related items shall be controlled as follows:

4.23.1 All fittings 3/4" and less.

4.2-3.2 All bolting 1" and less.

i 4.23.3 All catalog han;;cr ports 4.23.4 Other small items not identified by heat code er other unique number, a.

The Warehouse shall issue the items to the Shop in accordance with Ref. 2.9, individually identified in accordance with Ref. 2.10, Para. 4.1.3, bagged and tagged with the Purchase Order and Iten Number, Stock Number, or Purchase Order Number and Complete Item Description, including code and class.

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Upon receipt of ther.c items, thd Sh...

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  • Hrveuem INSTAI.LATION OP COMPONENT SI'PPONTS 5-13-80 4

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. _ _ __...'__r-q.14 5.0 RETAIllCD DOCUMENTATION

-5.1 Documentation of Component Support Installation which must be retained as QA Records is specified in Ref. 2.1, Section 5.0.

Exhibit A will be retained as a QA Record.

6.0 EXHIBITS AND APPENDICES 6.k Shop Release - Exhibit A, Rev. 3 6.2 NDE Request Tag - Exhibit B, Rev. I 6.3 II/I Weld & Inspection Record - Exhibit C, Rev. 0 6.4 Nut Rotation from Snug Tight Condition - Attachment 1 6.5 II/I Exclusions and Additions - Appendix I e

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