ML20058E808
| ML20058E808 | |
| Person / Time | |
|---|---|
| Site: | Zimmer |
| Issue date: | 12/11/1981 |
| From: | CINCINNATI GAS & ELECTRIC CO. |
| To: | |
| Shared Package | |
| ML20058A387 | List:
|
| References | |
| FOIA-82-206 NUDOCS 8207300206 | |
| Download: ML20058E808 (61) | |
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.S.L.:.Dl. 5 C"4E TA Str "'T c Sverell C'r-t t' r'oi.reth 2.
CGLE DA OC lastecticn 2.
bJ6 Wert. Centrcl See tica c f ' ki.r. in 3.
CGLE DA Prote' dure Revies 3.
Work Pact. age Chet ilist 4
Dar.u,.ents prepared or reviened by 4
Configuration Control Sert. cf Fin, rat's CG5E QA 5.
l'atcrial precurerent f. centrol we tion 5.
CGLE OA/QC Training of Flowpath 6.
CG5E DA/DC Records 6.
Tyrital !!at'l Procuren=nt Dnruments 7.
Deviation from codes & TSA4 Statenents 7
2 Sreci Pier.es 8.
Revie of HJK Surv. 5 fir's B.
EE-1 Slide 9.
Work Contr:1 Section 9.
Audit Program
- 10. Welding Pe ocess Sec t ion or r10wr. th 10.
CG&E OA Progran, 11.
Dual Inspection
- 11. HJK QA Program
- 12. Dual Inspection 12.
Organization Chart 13.
Werk Pacla';e Precedures 13.
EE1 forn 14 Conficuration Ccnte:1 Tiov. path 14 Insert Tact 1cid 15.
Fit Up Con-leted 15.
EE-1 form
- 16. Mittrial Precurent-t !. Center 1 Flowcath 10. Tact: Completed ef Tit Up 17.
5 ecial Procerscs r**..rath 1/.
%ual Inspection of Tack anc rit Ur
- 18. tide Coordination Form 18.
Purge of h' eld
- 19. Dual Inspection Veitfics rurge is Ade:unt.
- 19. Audit 70.
EE-1 Form filled Out 20.
HJK OA Progren renfi raa ti on
- 21. Welder Com:1cted cont rats Irsr.t 21
- 40) Cr4C Quality Pr ocran.
See hand cut 77, inse, t'ei 4'ics Cens o. ' h.i < ' Insert il - C5) See Ci!! D ;E 'riti:n bsit 23.
EE-1 Fe r1. [ocu +nted Handout 24, 1st Inter;' ass 1/7 ccmrico-25.
1st Interpass te C:roletier.
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Dual Insucc:irn 10 Yerif.'. Interr355 27.
Cisan up of ist Tliial r&ss 1
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STAFFING CG&EHASINCREASEDTHESIZEANDTECHNICALEXPERTISEOF ITS @ STAFF.
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TOTAL @ STAFF OF APPROXIt%TELY 160 5
AUDITORS 20 DOCmENT CONTROL 9
AMINISTRATIVE 6
OPERATIONS @
47 INSPECTORS 4
PROGRAMDEVELOPMENTANDIRAINING 51 QUAUTY CONFIRI% TION PROGRAM 14 m ENGINEERS (5 CG&E EMPLOYEES) 0FWHICH19ARECG&EEMPLOYEES.
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OCINSPECTION CG&E HAS ESTABLISHED A QC ORGANIZATION OF 47 INSPECTORS I
ORGANIZED BY DISCIPLINE (ELECTRICAL, STRUCTURAL, $ E, PIPESUPPORT, PIPING,ANDOTHERS) TO SUPPORT THE l@%
REINSPECTION PROGRAM, INTEGRATED TRAINItG TO CODES, STANDARDS, AND CONSTRUCTION l
INSPECTION PROCEDURES HAS BEEN ESTABLISHED TO PROVIDE l@%
REINSPECTION OF HJK CONSTRUCTION ACTIVITIES.
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PROCFRlRE REVIEW i
CGri M S ESTABLISHED A QUALITY ENGINEERING REVIEW OF i
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D00fENTS PREPARED OR REVl5WED BV 0; & E 1
PREPARED 25 OWNERS PROJECT PROCEDURES PREPARED OR REVISED 35 QA PROCEDURES i
REVIEWED ALL HJK QA PROCEDURES ( 137 )
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l REVIEWED APPROXIPATELY 170 OmER CG & E DEPARTMENT OR CONTRACTOR PROCEDURES, PANUALS, AND OTHER D')ClFENTS.
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ALL NEW PERSONNEL ARE INDOCTRINATED IN THE QUALITY s
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Att QC INSPECTORS ARE CERTIFIED IN ACCORDANCE WITH
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ANSI Nf6.2.6 iro, AStfT-TC-1A REQUIREMENTS AND TRAINED TO THE APPLICABLE PROCEDURES PRIOR TO FERFORMIfG IN-N, SPECT!CNS.
ALL WOC PERSONNE'l ARE TRAINED TO BE PROCEDURES,
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INCLUDifG REVISIONS, THAT IMPLEMFNT THE PR, VISIONS G
s 0F THE NRC m4EDIATE ACTION LETTER.
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COORDINATING ALL @ DOCLNENTATION REVIEWS.
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1 DEVIATION FROM CODES AND FSAR STATE DITS CG8E AND 88L HAVE ESTABLISHED A PROJECT PROCEDIRE FOR VERIFYING THAT DESIGN CHANGES COMPLY wlm FSAR STATEMENTS, 1
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REVIEW 0F HJK SURVEILLANCE AND NONCONFORMANCE REPORTS I
CGSE REVIEWS Au. HJK SURVEILLN4CE NO IbNCON-FORM 4CE REPORTS TO VERIFY THAT NONCONFORMING CONDITIONS ARE APPROPRIATELY DOClFENTED AND CLOSED OUT NO THAT THE SPECIFIED CORRECTIVE l
ACTICN IS COMPLETED.
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4 AUDITPROGRAM THE AUDIT PROGRAM HAS BEEN REVISED TO INCLUDE TECHNICAL AUDITS OF CONSTRUCTION ACTIVITIES.
A SURVEILLANCE PROGRAM IS BEIN3 IMPLEPENTED TO VERIFY INSPECTION ADEQUACY WIT >our 100%
REINSPECTION.
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Wi. H. ZINER WCLEAR POWER STATION CINCitmTI GAS & EECTRIC CQ'PAff/.
OJALIT( ASSURANCE PROGRNi THE CGEE DJAllW ASSURANCE DEPARTMENT ASSlfiES THE OVERALL RESPON-SIBILITY FOR THE ASSURANCE OF QUALITY OF THE SAFETY RELATED ASPECTS OF THE DESIGtT AND CONSTRUCTION OF THE POWER STATION. IHisRESPONSIBILITY IS DISCMRGED PRIMARILY BY AUDIT OF SPECIFICATIONS AND DRAWINGS FOR OUALITY FEATURES; BY PARTICIPATION IN WE SELECTION OF VEtOORS; BY AUDIT OF DESIGNERS, VENDORS AND CONSTRUCTION ACTIVITIES; AND BY AUDIT OF At# OTHER ACTIVITIES INVOLVItG QUALITY.
INADDITIONTOTHESE AUDITS, CGEE ASSURES CONTRACTOR'S @ PROGRAM IMPLEMENTATION BY B E FOLLOW!?G:
CG&E REVIEWS AND APPROVES ALL CONTRACTOR'S QUALITY-RELATED PROCEDURES AND @ MANUALS CGEE PERFORMS PARALLEL INSPECTIONS WITH CONTRACTOR'S INSPECTORS TO ASSURE THAT A HIGH LEVEL OF INSPECTION IS t'AINTAINED.
i A FORMAL SURVEILLR4CE PROGRAM IS BEING IMPLEMEtifED TO ASSURE THAT THE CONTRACTOR'S INSPECTION AND CONSTRUCTION ACTIVITIES REMAIN WITHIN THE GUIDELINES OF THEIR @
PROGRAMS.
AN EXTERNAL AUDITING TEA'4 PERFORMS A MANAGEMENT AUDIT TO ASSURE THE ADEQUACY OF THE IMPLEMENTATION OF CGEE'S @
PROGRA'i.
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LUK Mf_ROGM1 PERSCfNEL h ai L1 J 931 tbyJ2J981 INSPECTORS 32 63 OUALITY DKilNEERS 7
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DOCLMNTATION 13 28 OnieR 2tl 33 TOTALST/FF 76 137 PROCQURES
(#Rit8ToNov.12,1981)
TOTAL # & PROCEDURES REVISED OR REHRITTEN
= 108 TOTAL # & 9UAUW ASSURANCE buAL 29 PROCEDURES REVISED
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TOTAL # T PROCEDURES DELETED 21
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TOTAL # T PROCEDURES REVISED 137 TRAINING SINCEAPRIL1981,HJKllELD232TRAININGCLASSES
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-fr HJK ASSURES THAT Al.L CDNJTRUCT/DN /STO AFFRU/ED DRAWINGS AllD SPECIF/ CAT /DNS.
% HJK SUBMIT 5 PRDFDSED CHANGES TODRAWINGS AND SPEC /f/LAT/DNS.7D C6fE AND SfL (WE),
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OAP#7 INEPECTIDH PLANNING i.:i ! E1?i,1 CD.VSTITUTES AN IN3PECT/CN PbWFDR ASME
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?:- 7HE INSPECTION Pl.AN /SPARTDF THE DB7ECT/YE EWDENCE OF THE DUALITY OF THE ITEM, DFEPAT/D/S AND TESTS 771!,T 'MEME INSPECTED.
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OAP k5 PROCUREf.1ENTDCC/hMENTCONTROL
- HH GA ASSURES THAT APPa?DPE/ ATE REGU/KE/aENT.S AEE SPECIFIED FDR ALL ES!!NT/AL PLECHASES.
(i.s.,eurmss rm.1 wrovro vnvoce.s occumvrArmu)
O A P " to. SUPPL /ER O A
& YENDORS l~DRESSENTIAL MATERIAL MUST HAVE APPROVED OA PRD&2AWS.
l OAP " 9 IDENTIFICATION M.'O CONTROL OF A1ATERIALS PARTS AND CDMPONENT5 l
& AMINTAIN.5 THE(NEAT NWa2 ERA)T,7ACCA2/l/TYOf blAIKlitLS.
1 OAP PI4 M1NOLING,. STORAGE,Elll??/MG AND Pi?ESE21/AT/ON V: CONTROLS h?AT&TIAL PR/DR TO ITS INSTAllAT/DN AND ERECT /DV.
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OAP "/0 CONTff0L 'Of SPEC /AL PROCESSES
- CCNTEDL DF WELDING, WELD FILLERMAER/AL,// EAT TREAT 41Effi,'IlYD?O5517/C TEST /NG, A!/D NDE EXN.1/NAT/aN PEDCEDUKES.
il PECCEDU.VS ARE REVIEWED Ai/D APPRbVED BYCG/E AND 5(L (A/E).
CAP C/l
/NSPECTIONS
- CaWTEDL /NSPECTFEC[ESS.
% ASS!GNS RESFDNSIEELITIES Fa2 VAR /a/S ASPECTS Of /NSFECT/DN.
OAP R IS /NSPEd77DN TESTAND D?E&?T/NG STATU5_
- CDWEDLS USE D.r.5TAMr3 WHI[H SY/aEDL/ZE /NSCEt7/0N
' ACCEPTANCE.
OAP #llo CDNTEDLS HDNCDNfDKid/NS MATEKML.
PARTS,_doAIPDNEN/3, AND AeilVITIES
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GAP
- IB I?ECO?DS
& DEF/NE THE FLDW Ai,D CDNTROL Of OUALITY EECORDS.
96
WM H. ZIMMER NUCLEAR POWER STATION
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...SPECTION NDE C00RDINATICN FCRk PA,CKAGE NO.
LOCATIONS-ITE M NO.
I DR AWING NO.
h[M YlSUAL Vl3UAL N. D. E.
N.D.E.
stAct H. J. K. Q. A.
C.G. & E. Q A.
N.E.S.
C. G. & E.
ACCEPT REJECT UCLD op No.
wtLD SIGN ATURE D AT E ssGh&Tunt DATE slGNATWat DATE SIGN AT URE D AT E i
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WM. H. ZIMMER QUALITY CONFIRMATION PROGRAM
SUMMARY
OF TASKS 1.
STRUCTURAL STEEL 2.
KELD QUALITY 3.
TRACEABILITY OF HEAT llUMBERS ON PIPIT 1G 4.
SOCKET WELD FIT-UP 5.
RADIOGRAPHS 6.
CABLE SEPARATI0tl 7.
N0t1CONFORMANCES 8.
DESIGN CONTROL AtlD VERIFICATION 9.
DESIGN DOCUMENT CHANGES 10.
SUBCONTRACTOR QA PROGRAMS 11.
AUDITS O
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TASK 1:
STRUCTURAL STEEL PROBLEM:
-L7 ACCEPTABLE WELDS HAVE BEEN IDENTIFIED i
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-SOME STRUCTURAL WELD PAINTED BEFORE THEY WERE INSPECTED
-SOME BEAMS HAVE UNACCEPTABLE RE-ENTRANT CORNERS
-BEAMS VERE RECEIVED FROM AN UNAPPROVED VENDOR AND CANNOT BE ACCOUNTED FOR AS TO VHERE INSTALLED OR DISPOSITION
-HEAT NUMBER TRACEABILITY HAS NOT BEEN MAINTAINED FOR SOME BEAMS AND STEEL PLATE
-CABLE TRAY FOOT CONNECTIONS HAVE NOT BEEN INSPECTED AND ARE COVERED WITH FIREPROOF',NG l
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TASK 1 CONT'D ACTION:
-COMPARE STRUCTURAL STEEL DRAWINGS AGAINST PLANT AS BUILT CONDITION
-INSPECT 100% OF STRUCTURAL STEEL FIELD kTLDS, l
FIELD CL7 RE-ENTRANT CORNERS, BEAM END CONNECTIONS, AND BRISTOL SHOP kTLDS (MAY JUSTIFY LESS)
-DETERMINE THE ACCEPTABILITY OF kTLD PROCEDURES, k' ELDER QUALIFICATIONS, SPECIAL REQUIREMENTS AND i
KILDS ROD TYPE SPECIFIED FOR FIELD kTLDING
-DETERMINE THE ACCEPTABILITY OF ALL FIELD PURCHASED STRUCTURAL STEEL PLATE AND SHAPES. ALSO DETERMINE THE ACCEPTABILITY OF OTHER FIELD PROCURED ESSENTIAL l
MTERIAL l
MA';P0kER :
6 LEVEL II STRUCTURAL QUALITY ASSURANCE ENGINEERS 2-3 CLERKS 12-24 QUALITY CONTROL INSPECTORS (QUALIFIED IN AWS kTLD INSPECTION) l e.
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TASK 1 CONT'D STATUS:
-WORKMANSHIP SAMPLES FOR INSPECTING THROUGH PAINT AND COATINGS COMPLETE, REPORT DUE NOVEMBER 13, 1981
-FIREPROOFING, PAINT, AND GALVONOX BEING REMOVED TO FACILITATE INSPECTION
-INSPECTION WORK PACKAGES BEING GENERATED
-INSPECTIONS BEING PERFORMED l.
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TASK 2:
k' ELD QUALITY
?ROELEM:
INPROCESS INSPECTIONS k'ERE NOT PERFORMED TOR SOME k' ELDS THERE ARE QUESTIONS REGARDING CONTROL OF k' ELD FILLER MATERIAL kTLD ROD HEAT NUM3FRS HAVE BEEN TRANSFERRED TO kTLD DATA SHEETS BY OTHERS THAN THE QC INSPECTOR k'HO INSPECTED THE k' ELD kTLD INSPECTION CRITERIA k'ERE DELETED FROM THE k' ELD DATA SHEETS BETk'EEN JULY 1980 AND FEBRUARY 1981 ACTION:
IDENTIN CODE k' ELDS FOR k'HICH TRACEABILITY OF k' ELD ROD HEAT NUMBER WAS REQUIRED BUT NOT l'_AINTAINED IDENTIN ALL k' ELD DATA SHEETS THAT HAVE BEEN AI.TERED BY TRANSCRIBING INFORMATION FROM THE k' ELD 2 FORMS (ROD ISSUE SLIPS)
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l TASK 2 CONT'D REVIEk' k' ELD DATA SHEETS k'ITH CRITERIA DELETED k'HICH SHOULD NOT HAVE BEEN AND VERIFY NO HOLD POINTS HAVE BEEN MISSED MANP0kT.R:
LEVEL II STRUCTURAL QUALITY ASSURANCE ENGINEER (FROM TASK 1)
LEVEL II MECHANICAL QUALITY ASSURANCE ENGINEER (FROM TASK 3) 2-4 CLERKS (FROM TASKS 1 & 3)
STATUS:
k' ELD DATA SHEETS IN QUESTION HAVE BEEN IDENTIFIED I
k' ELD DATA SHEETS ARE BEING REVIEk'ED KE-1 A k' ELD REPAIR CARDS ARE ALSO BEING REVIEk'ED e
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TASK 3:
CONCERNING TRACEABILITY OF HEAT NUMBERS ON PIPING PROBLEM:
IMPROPER HEAT NUMBERS ON ISOMETRIC DRAWINGS AND PIPE HEAT NLHBERS CANNOT BE FOUND ON SOME INSTALLED SMALL BORE PIPING SOME HEAT NUM3ERS ON ISOMETRIC DRAWINGS DO NOT MATCH THE HEAT NUM3ERS ON INSTALLED PIPING ACTION:
CONDUCI 100% INSPECTION OF ACCESSIBLE FIELD INSTALLED SMALL BORE PIPING FOR SYSTEMS SHOWN ON ENCLOSURE 1 FOR SYSTEMS ON ENCLOSURE 2 DEMONSTRATE THAT ACCESSIBLE INSTALLED SMALL BORE PIPING HEETS ASME CODE REQUIREMENTS FOR TRACEABILITY FOR FIELD MODIFIED LARGE BORE PIPING THAT IS 05 ENCLOSURE 1 OR ENCLOSURE 2. COMPARE DOCUMINTATION WITH PIPING TO DEMONSTRATE TRACEABILITY IN ACCORDANCE WITH ASME CODE REQUIREMENTS
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TASK 3 CONT'D JUSTIIT ACCEPTABILITY OF INACCESIBLE PIPING IMP 0kTR:
1 LEVEL III MECHANICAL QUALITY ASSURANCE ENGINEER 2 LEVEL 11 MECHANICAL QUALITY ASSLTANCE ENGINEER 2-4 QUALITY CONTROL INSPECTORS 5-7 DOCUMENT REVIEkTRS 1-2 CLERKS STATUS:
PILOT PROGRAM COMPLETED IN DIESEL GENERATOR ROOMS A,B,6C NONCONTORMANCE REPORTS HAVE BEEN k'RITTEN ENCLOSURE 1 SYSTE}! DOCUMENTATION BEING REVIEkTD i
ENCLOSURE 2 SYSTEM DOCUMENTATION BEING REVIEkTD AND SAMPLE PLAN BEING GENERATED et
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TASK 4:
CONCERNING SOCKET WELD FIT-UP PROBLEM:
DOCUMENTATION FOR VERIFICATION OF PIPE DISENGAGEMENT FROM SOCKET DOES NOT EXIST FOR ALL SOCKET WELDS ACTION:
IDENTITY SOCKET WELDS FOR WHICH DOC 1. MENTATION FOR DISENGAGEMENT DOES NOT EXIST
-APPROXIMATELY 200 HAVE BEEN IDENTIFIED OUT OF 7000 REVIEWED RADIOGRAPH THOSE SOCKET WELDS FOR k*dICH DOCLHENTATION FOR DISENGAGEMENT DOES NOT EXIST MANPO'a*ER :
UTILIZING TASK 3 & 5 PERSONNEL STATUS:
RADIOGRAPHIC TECHNIQUE HAS BEEN REFINED SOCKET WELDS ARE BEING IDENTIFIED AND RADIOGRAPEED TO DATE ONLY 12 SOCKET kT.LDS RAVE BEEN REJECTED i
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TASK 5:
CONCERNING RADIOGRAPHY PROBLT#.:
IMPROPER RADIOGRAPHIC TECHNIQUE (PENETRAMETER NOT SHIMMED OR INADEQUATELY SHIMMED)
ACTION:
REVIEk' RADIOGRAPHIC FILM TOR ALL M.W. KELLOG SHOP (PULLMAN POk'ER PRODUCTS)
MANP0k'ER:
1 - ASNT-TC-1A LEVEL III RADIOGRAPHERS 1-2 ASNT-TC-1A LEVEL I RADIOGRAPHER (S) 1 CLERKS STATUS:
TILM HAS BEEN REVIEk'ED DATA BEING ENTERED INTO COMPUIER COMPUTER PROGRAM NEARING COMPLETION 'QUALITYING' RADIOGRAPHS WILL BE SELECTED ATTER ALL DATA IS E'.;TERED AND VERIFIED NATIONAL BOARD CONCURRENCE WITH PROGRAM HAS BEEN OBTAINED
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TASK 6: CONCERNING CABLE SEPARATION PROBLEM:
SIX EXAMPLES OF FAILURE TO MEET CABLE SEPARATION CRITERIA i
ACTION:
CORRECT THE SIX FAILURES CONDUCT A 100% INSPECTION FOR SEPARATION ESSENTIAL AND ASSOCIATED CABLES:
-BETWEEN THE CABLE SPREADING ROOM AND THE E41N CONTROL ROOM PANELS
-AT ALL VALL AND FLOOR PENETRATIONS PERFORM A 100% COMPUTER ASSISTED ANALYSIS OF ASSOCIATED CABLES TO DEMONSTRATE THAT THE RELIABILITY OF CLASS IE CIRCUITS IS AT ACCEPTABLE LEVELS CONSIDERING THE SEPARATION CRITERIA CONDUCT AN INSPECTION OF ASSOCIATED CABLES TO ARRIVE AT THE 95/95 CONFIDENCE INTERVAL THAT ASSOCIATED CABLES ARE SEPARATED PROPERLY IN TRAYS AND CONDUITS O
- - ~ -
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TASK 6 CONT'D MANPOWER:
S&L ELECTRICAL ENGINEERING GROUP j
2 - CG&E ELECTRICAL ENGINEERS 2 - DP&L ENGINEERS 7 - ELECTRICAL INSPECTORS STATUS:
COMPUTER ASSISTED ANALYSIS UNDERWAY PROCEDURE BEING REVISED O
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TASK 7: CONCERNING NONCONFORMANCES PROBLEM:
NONCONFORENCES HAVE BEEN
-VOIDED RATHER THAN DISPOSITIONED
-DOCUMENTED ON SURVEILLANCE REPORTS
-DOCUMENTED ON PUNCHLISTS
-DOCUMENTED ON EXCEPTION LISTS
-NOT DOCUMENTED ACTION:
REVIEW THE ABOVE DOCUMENTS FOR THE PROBLEMS IbTICATED 1500 VOIDED NONCONFOR%NCE REPORTS 3400 SURVEILLANCE REPORTS 24,000 PUNCHLIST ITEMS BY LETTER, SOLICIT NONCONTOR%NCES TROM l
ALL PAST AND PRESENT QC INSPECTORS REVIEW AT LEAST 300 DISPOSITIONED NONCONFORMANCE REPORTS FOR PROPER DISPOSITION E';PO'ER:
6 QUALITY ASSURANCE ENGINEERS / AUDITORS 1 CLERK
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TASK 7 CONT'D STATUS:
KEVIEW OT VOIDED NONCONFOR%NCE REPORTS LNDERVAY r
REVIEW OF SURVEILLANCE REPORTS NEARING COMPLETION PROC 4 DURE BEING GENERATED TOR REVIEW OF PUNCHLIST ITEMS LETTER BEING CENERATED SOLICTING NONCONTOR.MANCE REPORTS TROM PAST INSPECTIONS S
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TASK 8:
CONCERNING DESIGN CONI'ROL AND VERITICATIUN 4
t PROBLEM:
S&L HAD NO FORMAL PROCEDURE REQUIRING 1,
VERIFICATION DESIGN CALCULATIONS FOR THERMAL l
LOADING OF POWER SLEEVES AND DEAD WEIGHT
/l s
LOADING OF ALL TRAYS
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3 IXAMPLES VERE IDENIIFIED IN WHICH S&L DESIGS' DE,VCATED FORM Tht FSut.
, y' l'
h y
S'd DAD NO FORMAL PROCEDURE FOR DOCL?INTING
/
e PEfIGN DEVIATIONS WHEN'IDENTIFIF.T BY ENGINEERS t
I
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t i
,f ACTION:
DEIERMINE THAT PROCEDURES EXIST REQUIRING DESIGN CALCULATIONS FOR THOSE ITEMS REQUIRING A FINAL
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VERIFICATION AFTER FABRICATION AND/0F INSTA!LATION t'
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e 1,
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RIVIEW FSAR FOR CORRECTNESS AN/ CONSISTENCY e'
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WITH RESPECT TO THE DESIGN l,'
i b3 i
i DESIGNERS REVIEW FILES TO IDINTIFY ALL DESIGN
/
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TASK 8 CONI'D CG6E REVIEk' THE ADEQUACY OF S&L'S PROGRAM TOR CONTROLLING DEVIATIONS TROM THE TSAR PANP0k'ER:
S&L AS REQUIRED CG&E VENDOR AUDIT GROUP SIATUS:
ALL S&L ETTORTS CO.WLETE CCSE AUDIT HAS BEEN CONDUCTED ITEM TO BE CLOSED OUT AS SOON AS AUDIT TINDING REPORT IS ISSUED i
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TASK 9: CONCERNING DESIGN DOCUMENT CHANGES PROBEEM:
SOME DESIGN DOCUMENT CHANCES (DDC) HAVE NOT BEEN ADEQUATELY CONTROLLED THROUGH DISTRIBUTION AND INSPECTION ACTION:
ESTABLISH AN ACCURATE AND COMPLETE COM? UTER LISTING OF DDC'S REVIEW OF EACH ESSENTIAL DDC AND' APPLICABLE QC RECORDS TO DETERMINE IF ALL IN-PROCESS AND TINAL INSPECTIONS HAVE BEEN PERFORMID I
(JUSTIFY LESS THAN 100%)
MAN 70WIR:
5 DEGREED ENGINEERS WITH QA EXPERIENCE STAT"S:
EFFORT UNDERRAY TO CLASSITY DDC'S AS ESSENTIAL OR NONESSENTIAL l
l REVIEW OF QC RECORDS TO BEGIN WHEN ALL DDC'S HAVE BEEN CLASSIFIED l
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TASK 10: CONCERNING SUBCONTRACTOR QA PROGRAMS PROBLEM:
LACK OF CONTROL OVER SUBCONTRACTOR QA PROGRAMS ACTION:
FOR ALL SAFETY RELATED ACTIVITIES PERTOPJfED BY OTHER TRAN H.J. KAISER OR GENERAL ELECTRIC, PROVIDE ASSURANCE THAT QA PROGRAMS kTRE ADEQUATE OR WORK IS ADEQUATE MANPOkTR:
CG&E VENDOR AUDIT GROUP STATUS:
SUBCONTRACTORS HAVE BEEN IDENTIFIED, AUDIT FINDINGS BEING EVALUATED O
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TASK 11: AUDITS PROBLE}!:
PAST AUDITS HAVE IDENTIFIED REPETITIVE PROBLEMS REGARDING DESIGN CALCULATIONS AND VERIFICATIONS NOT BEING TERFORMED.
CORRECTIVE ACTION S&L AND FOLLOVUP BY CC&E HAS NOT BEEN ADEQUATE ACTION:
REVIEW PAST AUDITS OF H.J. KAISER, S&L, GE, EPD, EOTD, GED & CCD TO DETERMINE THE DEPTH AND ADEQUACY OF THE AUDITS WITH RESPECT TO THE 18 CRITERIA OF APPENDIX B 07 10 CFR 50 ASSURE CLOSE OUT OF AUDIT FINDINGS JUSTIFY ACCEPTABILITY OF AREAS NOT AUDITED MANPOWER:
CG&E VENDOR AUDIT GROUP STATUS:
PAST AUDITS HAVE BEEN REVIEWED EVALUATIONS BEING MADE O
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ENCLOSURE 1 1.
CY-01 Cycle Condensate System - Essential Portions 2.
DG-01 Diesel Generators 3.
D0-01 Diesel Fuel 011 Systems 4.
RD-02 Control Rod Drive Hydraulic System 5.
RH-01 Residual Heat Removal System - Essential Portions 6.
RI-01 Reactor Core Isolation Cooling System 7.
SC-01 Stand-by Liquid Control System 8.
Containment Isolation - Valves and Connecting Piping 9.
H3-01 Primary Containment Combustible Gas Control System 10.
HP-01 High Pressure Core Spray System 11.
LP-01 Low Pressure Core Spray System 12.
MS-01 Main Steam System to Second Isolation Valve 13.
N3-02 Nuclear Boiler System - Automatic Depressurization 14.
N3-04 Nuclear Boiler System - Reactor Pressure Vessel i
15.
VY-02 Core Stand-by Cooling - Equipment Cooling South 16.
VY-03 Core Stand-by Cooling - Equipment Cooling North 17.
WR-01 Reactor Building Closed Cooling Water System 18.
WR-02 Reactor Water Closed Cooling Water System (Inside Containment) 19.
WS-01 Service Water System - Essential Portions l
20.
Stand-by Gas Treatment 21.
Feedwater - Essential Portions 22.
Piping that c:mes in contact with Primary Coolant up to the first Iscia-icn Valve Outside Containment t
ee 6
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o' ENCLOSURE 2 1.
CM-01 Containment Monitoring System (Possible Code Requirements) 2.
FC-01 Fuel Pool Cooling and Clean-up System 3.
PR-04 Liquid Process Radiation Monitoring System 4.
PR-05 Off Gas Post Treatment Radwaste Monitoring System e.5.
RR-03 Reactor Recirculation Pumping System 6.
RT-01 Reactor Water Clean-up System 7.
IN-01 Dry Well Pneumatic System 8.
LC-01 Leakage Control System
!;B-01 Nuc[ ear Boiler System - Jet Pump Instrumentation 9.
10.
DG-01 Off Gas Processing System 11.
VR-02 Reactor Building Ventilation System 12.
Reactor Building Equipment Drain D'y Well Floor and Equipment Drains 13.
r 14 Reactor Water Sample 35.
Racwaste Collection 16.
Recirculation Pump Seals System 17.
Fire Protection 18.
VP Primary Containment Ventilation 1.
VC Control Room Ventilation 20.
VX Switchgear Rooms Ventialtion l
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h NUCLE A2 iNCWE(DNQ DEPARTMENT R C. BRWKMANN Managee November,1981 ENGINt(RING PROJECTS (NGINtERING PROJECTS DfVISION ENGINt(RING PROJECTS DtytSION ENGINE (RING PROJECTS OtytStON DM510N Nucl. Steam Supply Sys.
Salance of Plant Contees mod Deive Sys.
Tuebine Environmentel Pee Anai s;s & Support Feing instruspentation Reclec. 5, stem Condenser r
Conuel Reactor Peessure Coo 8mg Towee Seismic Ouetirication Hest tachengere Rev.ew Team conteon Rm. Review Vessel Inteensis Anticipated Trensient Pumps kService Inspection Reg. Guide 1.97 Cooed.nate Neer Term Mark 5 Support Non-Destructive Testing 04sel Geneestors without SCRAM Cable Aud.:
of Licensing Heating ventitetW Phone & Commun.
Redw este and Air Cond.
Securier Srstems Service Oldg.
Computer Support Demineestirer Cooedeste ingr.
Chenge Request l
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NUCtren senviCrs O(PARTMENT K. K. CHvist ARA M.n.,o November,1981 l
A MDEPENotNT SAFETY REVIEW GROUP NUCLEAR FUEL OtVt5tOH NUCtfAR SYSTEMS AND RELIABILITY ANALYSIS DrVISION TRAINING OfVIS80N Pe form Safety Reviesva Eve vete Operet on. Security Nuclear Fuel Procurement a
4 end O A.
Economic Analysis Evolvete Plang Teensteats Coes Management Peeloem Operations Anal t3s Develop and knprove Teeining Review Licensee twent y
Reports Process Coenputer Support Review EPRrs Safety Projects-Progesm.
FuelPerforreence Analysis end NRC GulSes Tree Ptent Pereoaael Nucteer Motorief Sofeoverds Rehab.8ty Analysis Tree Corporate Support Risk Assessmeat Stoff Mehtau Coenconent end Plent Perforenonce Date Base Recommend Retiabary improvements I
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O(PARTM(NT J.R.SCHOTT l
uenseer November,1981 i
l
.O OPERATIONS DMSION MAINTINANCE DIVISION TECHNICAL SUPPORT RADCONTROL AND CHEMISTRY ADMINfSTRATNT SECTIO 88 OfVISION OtVISION Dey to Dey Operatione Mechanicet and Electelcet Setely Setup end Celcutete Tests Mediat on Protecten A-tivites Efheiency
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