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Category:LICENSEE EVENT REPORT (SEE ALSO AO
MONTHYEARML20029E5121994-05-12012 May 1994 LER 93-008-01:on 930706,high Pressure Injection Suction Valve Determined to Be Inoperable.Caused by Lack of Engineering Review for Motor Brake Voltage Requirements. Valves Locked & Brake removed.W/940512 Ltr ML20029D7671994-05-0303 May 1994 LER 94-002-00:on 940404,performance of Surveillance Check Power Distibution Breaker Alignment & Power Availability Verification Resulted in Entry Into LCO 3.0.3.Caused by Procedure Error.Procedures revised.W/940503 Ltr ML20046C5581993-08-0404 August 1993 LER 93-008-00:on 930706,possibility of MOV W/Brakes Failing to Perform Safety Function Under Degraded Voltage Conditions Due to Lack of Engineering Review.Identified & Reviewed MOV W/Motor Brakes for Safety significance.W/930804 Ltr ML20046B4121993-07-28028 July 1993 LER 93-007-00:on 930628,noticed That Hydrogen Pressure Setpoint Found to Be Set Above 10 Psig.Caused by Personnel Error.Mod Design Package Developed to Raise Pressure Regulator setpoint.W/930728 Ltr ML20045F7741993-06-30030 June 1993 LER 93-001-01:on 930305,cooldown Exceeding Limits of TS 3.4.9.1 Experienced After Switching from SG Cooling to Dh Sys Cooling.Caused by Failure of Cv Controller.Valve Repaired & Valve Operation Instructions Revised ML20045D7741993-06-18018 June 1993 LER 93-006-00:on 930520,inadequately Secured Separation Barrier Identified That Could Affect Control Switches for safety-related Equipment on Main Control Board.Caused by Human Error.Placard Posted to Restrict area.W/930618 Ltr ML20045B4381993-06-10010 June 1993 LER 93-005-00:on 930518,notified That Control Circuit for Makeup & Purification Sys Letdown Isolation Valve Did Not Meet Electrical Isolation Criteria Due to Human Error.Mod in Development Will Be expanded.W/930610 Ltr ML20044D2101993-05-10010 May 1993 LER 93-004-00:on 930408,inappropriate Personnel Action Resulted in Degraded Class 1E Bus Voltage & Actuation of Edg.Licensee Established Addl Administrative Controls on Switchyard activities.W/930510 Ltr ML20044D1651993-05-10010 May 1993 LER 93-003-00:on 930408,determined That Insufficient Instrument Error Considered When Operating Limits for Core Flood Tank Selected.Caused by Programmatic Deficiency.Alarm Bistables Reset & Allowed Margin expanded.W/930510 Ltr ML20024H2001991-05-20020 May 1991 LER 91-003-00:on 910420,emergency Feedwater Actuation & Manual Reactor Trip Occurred.Caused by Water Instrusion Into Pump Loss of Circulating Water Pump.Plant Modification Previously initiated.W/910520 Ltr ML20024H1741991-05-17017 May 1991 LER 90-002-02:on 900216,determined That Fire Dampers May Not Be Operable Under Expected Ventilation Flow Conditions Due to Design Error.Design Basis Documents updated.W/910517 Ltr ML20029B0751991-02-28028 February 1991 LER 91-002-00:on 910129,startup Transformer Incapable of Maintaining Voltage Output Above Setpoint of Second Level Undervoltage Relays Under Es Actuation Conditions.New Offsite Power Supply installed.W/910228 Ltr ML20029A6531991-02-25025 February 1991 LER 91-001-00:on 910124,engineered Safeguards Train a HPI Recirculation Isolation Valve MUV-53 Declared Inoperable Due to Undersized Thermal Overload Elements for Motor Operator.Cause Undetermined.Elements replaced.W/910225 Ltr ML20028H7131991-01-21021 January 1991 LER 89-022-01:on 890614,erroneous Indication of Loss of Main Feedwater Pumps Occurred Resulting in Manual ESF Actuation. Temporary Loss of Supervisory Indicating Lights Expected During Bus Realignment.Procedures revised.W/910121 Ltr ML20043H5751990-06-22022 June 1990 LER 90-009-00:on 900523,discovered That Paperwork for Mod to Replace Feedwater Vent Valve Still Open 12 Months After Work Completed.Caused by Lost Blanket Work Request Re post-maint Testing.New Work Request initiated.W/900622 Ltr ML20043G6511990-06-14014 June 1990 LER 90-008-00:on 900514,determined That Fault Current Could Develop Across Engineered Safeguards 480-volt Bus Output Breakers.Caused by Failure to Perform Adequate Short Circuit Analysis.Deficient Trip Devices replaced.W/900614 Ltr ML20043C5221990-05-31031 May 1990 LER 89-035-01:on 890906,determined That Dc Powered Components Exhibited Discrepancy in Rated Voltages & Actual Voltages.Caused by Inadequate Control of Design Process.Inoperable Components replaced.W/900531 Ltr ML20043B8091990-05-23023 May 1990 LER 90-007-00:on 900112,discovered That Door Between Control Room Complex & Turbine Bldg Removed for Mod Work,Resulting in Inoperability of Both Trains of Emergency Ventilation Sys.Door Replaced & Warning Signs affixed.W/900523 Ltr ML20042G7641990-05-0909 May 1990 LER 90-006-00:on 900410,reevaluation of Design Calculations Discovered Deficient Valve Operator Installation.Sufficient Thrust Not Developed to Open or Close Valves Due to Undersized Spring Packs.Spring Packs ordered.W/900509 Ltr ML20042F9781990-05-0707 May 1990 LER 89-031-01:on 890828,480-volt Engineered Safeguards Stepdown Transformer a Faulted Causing Decay Heat Train Closed Cycle Cooling Pump a to Deenergize.Caused by Degraded Insulation.Transformer replaced.W/900507 Ltr ML20012D8091990-03-22022 March 1990 LER 90-003-00:on 900220,instrument Fluctuation Noted During Surveillance of Chilled Water Pump.Caused by Location of Flow Element within Chilled Water Sys.Relief Request Submitted & Field Problem Rept generated.W/900322 Ltr ML20012D0281990-03-19019 March 1990 LER 90-002-00:on 900216,determined That Fire Dampers May Not Be Operable Under Expected Ventilation Flow Conditions Due to Design Error.Caused by Failure of Original Design Criteria to Address Need.Documentation updated.W/900319 Ltr ML20011F1731990-02-21021 February 1990 LER 90-001-00:on 900221,RCS Leakage Calculations Indicated That Unidentified Leakage Exceeded Tech Spec Limits.Caused by Failed Packing on Block Valve.Valve Repacked During Feb 1990 Maint outage.W/900221 Ltr ML19354D9091990-01-17017 January 1990 LER 89-016-03:on 890426,administrative Problems Caused Deficiencies in Environ Qualification Program That Resulted in Plant Equipment Not Being Properly Qualified.Effort to Correct Environ Qualification Deficiencies Underway ML20006E3941990-01-0808 January 1990 LER 89-041-00:on 891208,partial,simultaneous Withdrawal of Two Control Rod Safety Groups Occurred & Safety Group 3 Control Transferred to Auxiliary Power Supply.Cause Undetermined.Select Relays replaced.W/900207 Ltr ML20005F1601990-01-0808 January 1990 LER 89-040-00:on 891208,emergency Diesel Generators a & B Actuated Due to Degraded Voltage When Condensate Pump Started.Operator Guidelines & Procedures for Starting Condensate Pumps Being revised.W/900108 Ltr ML20011D8401989-12-22022 December 1989 LER 89-030-01:on 890824,determined That Pump Discharge Pressure & Flow Less than Required.On 890826,plant Entered Hot Standby.Caused by Installation of Incorrect Impeller in Pump.Original Impeller Reinstalled Upon repair.W/891222 Ltr ML20011D2281989-12-15015 December 1989 LER 89-026-01:on 890629,emergency Diesel Generator 1B Failed post-maint Test & Could Not Be Returned to Svc within Time Allowed by Tech Specs.Caused by Rotor Not Turning.Crankcase Vapor Ejector cleaned.W/891215 Ltr ML19332E7691989-12-0707 December 1989 LER 89-039-00:on 891107,determined That Control Circuits for Two Makeup Valves Did Not Meet Separation Criteria of 10CFR50 App R.Caused by Cognitive Personnel Error.Roving Fire Watch Patrol Confirmed in effect.W/891207 Ltr ML19332F0171989-11-30030 November 1989 LER 89-038-00:on 891029,util Engineers Discovered That Administrative Controls Not in Place for Three Makeup & Purification Sys Valves.Caused by Personnel Error.Plant Procedures revised.W/891130 Ltr ML19332D1391989-11-27027 November 1989 LER 89-037-00:on 891026,determined That Instrumentation Used to Balance HPI Flow Through Four Injection Lines During Small Break LOCA Inadequate.Caused by Inadequate Review of B&W Guidelines.Flow Instrument installed.W/891127 Ltr ML19327C2611989-11-17017 November 1989 LER 89-036-00:on 891018,determined That Plant Operating Outside Design Basis Since Borated Water Storage Tank Level Transmitters Not Seismically Qualified.Caused by Personnel Error.Unqualified Transmitters replaced.W/891117 Ltr ML19325F3371989-11-10010 November 1989 LER 89-033-00:on 890908,second Level Undervoltage Relay Sys Setpoint for Engineered Safeguards Buses Not Conservative & Led to Operation Outside Plant Design Basis.Caused by Personnel Error.Setpoint changed.W/891110 Ltr ML19325F3341989-11-10010 November 1989 LER 89-035-00:on 890906,discrepancy Noted in dc-powered Component Rated Voltages & Actual Voltages Seen by Components.Caused by Inadequate Control of Design Process. All Components Replaced Prior to startup.W/891110 Ltr ML19325E7371989-10-27027 October 1989 LER 85-034-01:on 850310,valve Alarm Function for Core Flood Tank Isolation Valves Failed to Meet Acceptance Criteria.On 850809,unit Entered Mode 3 & Then Raised RCS Pressure Above 750 Psig W/O Meeting Operability surveillances.W/891027 Ltr ML19324B3921989-10-26026 October 1989 LER 88-002-02:on 880107,emergency Feedwater Actuation Occurred on Loss of Both Main Feedwater Pumps.Caused by Instrumentation & Control Technician Error.Idle Feedwater Pump Started & Actuation reset.W/891026 Ltr ML19324B3871989-10-26026 October 1989 LER 89-034-00:on 890926,two Conditions Determined to Be Outside Plant Design Basis Re Solenoid Control Valves.Caused by Cognitive Personnel Error.Test Solenoid Valve Circuits Provided W/Isolation fuses.W/891026 Ltr ML19327B2301989-10-23023 October 1989 LER 89-016-02:from 890227-0601,deficiencies Re Environ Qualification of Plant Equipment Discovered.Caused by Deficiencies in Detailed Development & Implementation of Environ Qualification Program.Program reviewed.W/891023 Ltr ML20024D2501983-07-26026 July 1983 Updated LER 83-019/03L-1:on 830406,breaker in Engineered Safeguards Motor Control Ctr 3B1 Shorted Out,Causing Various Pieces of Equipment on Train B to Be Inoperable.Caused by Personnel Error.Breaker Removed & cleaned.W/830726 Ltr ML20024D1491983-07-26026 July 1983 Updated LER 82-003/01T-0:on 820128,RCS Leakage Calculations Showed Unidentified Leakage at Rate Greater than 1 Gpm. Caused by Thermally Induced Cyclic Failure.New Valve Will Be Installed in Improved location.W/830726 Ltr ML20024D1061983-07-26026 July 1983 Updated LER 82-004/01T-1:on 820129,while Performing Visual Insp of Reactor Coolant Pump a Seal Package,Rcpb Leakage Discovered from Crack in Seal Weld.Caused by Installation Error.Seal Replaced & Procedures revised.W/830726 Ltr ML20024C0951983-06-27027 June 1983 LER 83-023/01T-0:on 830613,fire Damper FD-86,in Duct Work Between Auxiliary Bldg & Control Complex,Discovered Missing. Cause Unknown.Continuous Fire Watch Established.Evaluation underway.W/830627 Ltr ML20023E0971983-06-0101 June 1983 LER 83-021/03L-0:on 830504,three Hydraulic Snubbers Failed Functional Test During Dec Outage & 107 Snubbers Failed Test During Refuel Iv.Caused by Seal Failure & Valve Assembly Contamination.All Snubbers modified.W/830531 Ltr ML20023C5251983-05-0909 May 1983 LER 83-020/03L-0:on 830409,discovered That Surveillance Interval for Fire Detection Instrumentation in Emergency Diesel Generator & Control Rooms Exceeded by 6 Months.Caused by Procedural Inadequacy.Procedure SP-411 Will Be Revised ML20023B4091983-04-27027 April 1983 LER 83-018/01T-0:on 830413,preliminary Repts Received from B&W Indicating That 51 of 120 Upper Core Barrel Bolts Ultrasonically Tested May Be Defective.Cause Unknown. Investigation Underway.Supplemental Rept Will Be Written ML20028E0561983-01-13013 January 1983 LER 82-075/03L-0:on 821215,during Cold Shutdown,Circuit Breaker on Control Complex Ventilation Radiation Monitor RMA-5 Tripped.Caused by Broken Pump Vane Binding Pump. Pump Replaced ML20028A5321982-11-10010 November 1982 LER 82-063/03L-0:on 821011,reactor Bldg Average Air Temp Exceeded 130 F Limit.Caused by Strain on Instrument Air Line Causing Line to Split.Line Replaced on 821011 ML20027D7021982-10-29029 October 1982 LER 82-061/03L-0:on 820929,fan Damper Operator on Industrial Cooler Failed,Resulting in Reactor Bldg Average Air Temp Exceeding 130 F.Caused by Water in Instrument Air Sys Due to Personnel Failing to Close Valve FSV-250.Dampers Wired Open ML20027B8881982-09-24024 September 1982 LER 82-055/03L-0:on 820825,feedwater Ultrasonic Flow Indicator FW-313-FI Found Inoperable.Caused by Instrument Failure Due to High Ambient Temp at Instrument Cabinet Location.Instrument Repaired.Flow Transmitters Replaced ML20027B9001982-09-24024 September 1982 LER 82-056/03L-0:on 820827,during Normal Operation,Primary Containment Average Air Temp Exceeded 130 F Tech Spec Limit. Caused by Failure of Pneumatic Control Line for Industrial Coolers.Control Line Replaced & Coolers Returned to Svc 1994-05-03
[Table view] Category:RO)
MONTHYEARML20029E5121994-05-12012 May 1994 LER 93-008-01:on 930706,high Pressure Injection Suction Valve Determined to Be Inoperable.Caused by Lack of Engineering Review for Motor Brake Voltage Requirements. Valves Locked & Brake removed.W/940512 Ltr ML20029D7671994-05-0303 May 1994 LER 94-002-00:on 940404,performance of Surveillance Check Power Distibution Breaker Alignment & Power Availability Verification Resulted in Entry Into LCO 3.0.3.Caused by Procedure Error.Procedures revised.W/940503 Ltr ML20046C5581993-08-0404 August 1993 LER 93-008-00:on 930706,possibility of MOV W/Brakes Failing to Perform Safety Function Under Degraded Voltage Conditions Due to Lack of Engineering Review.Identified & Reviewed MOV W/Motor Brakes for Safety significance.W/930804 Ltr ML20046B4121993-07-28028 July 1993 LER 93-007-00:on 930628,noticed That Hydrogen Pressure Setpoint Found to Be Set Above 10 Psig.Caused by Personnel Error.Mod Design Package Developed to Raise Pressure Regulator setpoint.W/930728 Ltr ML20045F7741993-06-30030 June 1993 LER 93-001-01:on 930305,cooldown Exceeding Limits of TS 3.4.9.1 Experienced After Switching from SG Cooling to Dh Sys Cooling.Caused by Failure of Cv Controller.Valve Repaired & Valve Operation Instructions Revised ML20045D7741993-06-18018 June 1993 LER 93-006-00:on 930520,inadequately Secured Separation Barrier Identified That Could Affect Control Switches for safety-related Equipment on Main Control Board.Caused by Human Error.Placard Posted to Restrict area.W/930618 Ltr ML20045B4381993-06-10010 June 1993 LER 93-005-00:on 930518,notified That Control Circuit for Makeup & Purification Sys Letdown Isolation Valve Did Not Meet Electrical Isolation Criteria Due to Human Error.Mod in Development Will Be expanded.W/930610 Ltr ML20044D2101993-05-10010 May 1993 LER 93-004-00:on 930408,inappropriate Personnel Action Resulted in Degraded Class 1E Bus Voltage & Actuation of Edg.Licensee Established Addl Administrative Controls on Switchyard activities.W/930510 Ltr ML20044D1651993-05-10010 May 1993 LER 93-003-00:on 930408,determined That Insufficient Instrument Error Considered When Operating Limits for Core Flood Tank Selected.Caused by Programmatic Deficiency.Alarm Bistables Reset & Allowed Margin expanded.W/930510 Ltr ML20024H2001991-05-20020 May 1991 LER 91-003-00:on 910420,emergency Feedwater Actuation & Manual Reactor Trip Occurred.Caused by Water Instrusion Into Pump Loss of Circulating Water Pump.Plant Modification Previously initiated.W/910520 Ltr ML20024H1741991-05-17017 May 1991 LER 90-002-02:on 900216,determined That Fire Dampers May Not Be Operable Under Expected Ventilation Flow Conditions Due to Design Error.Design Basis Documents updated.W/910517 Ltr ML20029B0751991-02-28028 February 1991 LER 91-002-00:on 910129,startup Transformer Incapable of Maintaining Voltage Output Above Setpoint of Second Level Undervoltage Relays Under Es Actuation Conditions.New Offsite Power Supply installed.W/910228 Ltr ML20029A6531991-02-25025 February 1991 LER 91-001-00:on 910124,engineered Safeguards Train a HPI Recirculation Isolation Valve MUV-53 Declared Inoperable Due to Undersized Thermal Overload Elements for Motor Operator.Cause Undetermined.Elements replaced.W/910225 Ltr ML20028H7131991-01-21021 January 1991 LER 89-022-01:on 890614,erroneous Indication of Loss of Main Feedwater Pumps Occurred Resulting in Manual ESF Actuation. Temporary Loss of Supervisory Indicating Lights Expected During Bus Realignment.Procedures revised.W/910121 Ltr ML20043H5751990-06-22022 June 1990 LER 90-009-00:on 900523,discovered That Paperwork for Mod to Replace Feedwater Vent Valve Still Open 12 Months After Work Completed.Caused by Lost Blanket Work Request Re post-maint Testing.New Work Request initiated.W/900622 Ltr ML20043G6511990-06-14014 June 1990 LER 90-008-00:on 900514,determined That Fault Current Could Develop Across Engineered Safeguards 480-volt Bus Output Breakers.Caused by Failure to Perform Adequate Short Circuit Analysis.Deficient Trip Devices replaced.W/900614 Ltr ML20043C5221990-05-31031 May 1990 LER 89-035-01:on 890906,determined That Dc Powered Components Exhibited Discrepancy in Rated Voltages & Actual Voltages.Caused by Inadequate Control of Design Process.Inoperable Components replaced.W/900531 Ltr ML20043B8091990-05-23023 May 1990 LER 90-007-00:on 900112,discovered That Door Between Control Room Complex & Turbine Bldg Removed for Mod Work,Resulting in Inoperability of Both Trains of Emergency Ventilation Sys.Door Replaced & Warning Signs affixed.W/900523 Ltr ML20042G7641990-05-0909 May 1990 LER 90-006-00:on 900410,reevaluation of Design Calculations Discovered Deficient Valve Operator Installation.Sufficient Thrust Not Developed to Open or Close Valves Due to Undersized Spring Packs.Spring Packs ordered.W/900509 Ltr ML20042F9781990-05-0707 May 1990 LER 89-031-01:on 890828,480-volt Engineered Safeguards Stepdown Transformer a Faulted Causing Decay Heat Train Closed Cycle Cooling Pump a to Deenergize.Caused by Degraded Insulation.Transformer replaced.W/900507 Ltr ML20012D8091990-03-22022 March 1990 LER 90-003-00:on 900220,instrument Fluctuation Noted During Surveillance of Chilled Water Pump.Caused by Location of Flow Element within Chilled Water Sys.Relief Request Submitted & Field Problem Rept generated.W/900322 Ltr ML20012D0281990-03-19019 March 1990 LER 90-002-00:on 900216,determined That Fire Dampers May Not Be Operable Under Expected Ventilation Flow Conditions Due to Design Error.Caused by Failure of Original Design Criteria to Address Need.Documentation updated.W/900319 Ltr ML20011F1731990-02-21021 February 1990 LER 90-001-00:on 900221,RCS Leakage Calculations Indicated That Unidentified Leakage Exceeded Tech Spec Limits.Caused by Failed Packing on Block Valve.Valve Repacked During Feb 1990 Maint outage.W/900221 Ltr ML19354D9091990-01-17017 January 1990 LER 89-016-03:on 890426,administrative Problems Caused Deficiencies in Environ Qualification Program That Resulted in Plant Equipment Not Being Properly Qualified.Effort to Correct Environ Qualification Deficiencies Underway ML20006E3941990-01-0808 January 1990 LER 89-041-00:on 891208,partial,simultaneous Withdrawal of Two Control Rod Safety Groups Occurred & Safety Group 3 Control Transferred to Auxiliary Power Supply.Cause Undetermined.Select Relays replaced.W/900207 Ltr ML20005F1601990-01-0808 January 1990 LER 89-040-00:on 891208,emergency Diesel Generators a & B Actuated Due to Degraded Voltage When Condensate Pump Started.Operator Guidelines & Procedures for Starting Condensate Pumps Being revised.W/900108 Ltr ML20011D8401989-12-22022 December 1989 LER 89-030-01:on 890824,determined That Pump Discharge Pressure & Flow Less than Required.On 890826,plant Entered Hot Standby.Caused by Installation of Incorrect Impeller in Pump.Original Impeller Reinstalled Upon repair.W/891222 Ltr ML20011D2281989-12-15015 December 1989 LER 89-026-01:on 890629,emergency Diesel Generator 1B Failed post-maint Test & Could Not Be Returned to Svc within Time Allowed by Tech Specs.Caused by Rotor Not Turning.Crankcase Vapor Ejector cleaned.W/891215 Ltr ML19332E7691989-12-0707 December 1989 LER 89-039-00:on 891107,determined That Control Circuits for Two Makeup Valves Did Not Meet Separation Criteria of 10CFR50 App R.Caused by Cognitive Personnel Error.Roving Fire Watch Patrol Confirmed in effect.W/891207 Ltr ML19332F0171989-11-30030 November 1989 LER 89-038-00:on 891029,util Engineers Discovered That Administrative Controls Not in Place for Three Makeup & Purification Sys Valves.Caused by Personnel Error.Plant Procedures revised.W/891130 Ltr ML19332D1391989-11-27027 November 1989 LER 89-037-00:on 891026,determined That Instrumentation Used to Balance HPI Flow Through Four Injection Lines During Small Break LOCA Inadequate.Caused by Inadequate Review of B&W Guidelines.Flow Instrument installed.W/891127 Ltr ML19327C2611989-11-17017 November 1989 LER 89-036-00:on 891018,determined That Plant Operating Outside Design Basis Since Borated Water Storage Tank Level Transmitters Not Seismically Qualified.Caused by Personnel Error.Unqualified Transmitters replaced.W/891117 Ltr ML19325F3371989-11-10010 November 1989 LER 89-033-00:on 890908,second Level Undervoltage Relay Sys Setpoint for Engineered Safeguards Buses Not Conservative & Led to Operation Outside Plant Design Basis.Caused by Personnel Error.Setpoint changed.W/891110 Ltr ML19325F3341989-11-10010 November 1989 LER 89-035-00:on 890906,discrepancy Noted in dc-powered Component Rated Voltages & Actual Voltages Seen by Components.Caused by Inadequate Control of Design Process. All Components Replaced Prior to startup.W/891110 Ltr ML19325E7371989-10-27027 October 1989 LER 85-034-01:on 850310,valve Alarm Function for Core Flood Tank Isolation Valves Failed to Meet Acceptance Criteria.On 850809,unit Entered Mode 3 & Then Raised RCS Pressure Above 750 Psig W/O Meeting Operability surveillances.W/891027 Ltr ML19324B3921989-10-26026 October 1989 LER 88-002-02:on 880107,emergency Feedwater Actuation Occurred on Loss of Both Main Feedwater Pumps.Caused by Instrumentation & Control Technician Error.Idle Feedwater Pump Started & Actuation reset.W/891026 Ltr ML19324B3871989-10-26026 October 1989 LER 89-034-00:on 890926,two Conditions Determined to Be Outside Plant Design Basis Re Solenoid Control Valves.Caused by Cognitive Personnel Error.Test Solenoid Valve Circuits Provided W/Isolation fuses.W/891026 Ltr ML19327B2301989-10-23023 October 1989 LER 89-016-02:from 890227-0601,deficiencies Re Environ Qualification of Plant Equipment Discovered.Caused by Deficiencies in Detailed Development & Implementation of Environ Qualification Program.Program reviewed.W/891023 Ltr ML20024D2501983-07-26026 July 1983 Updated LER 83-019/03L-1:on 830406,breaker in Engineered Safeguards Motor Control Ctr 3B1 Shorted Out,Causing Various Pieces of Equipment on Train B to Be Inoperable.Caused by Personnel Error.Breaker Removed & cleaned.W/830726 Ltr ML20024D1491983-07-26026 July 1983 Updated LER 82-003/01T-0:on 820128,RCS Leakage Calculations Showed Unidentified Leakage at Rate Greater than 1 Gpm. Caused by Thermally Induced Cyclic Failure.New Valve Will Be Installed in Improved location.W/830726 Ltr ML20024D1061983-07-26026 July 1983 Updated LER 82-004/01T-1:on 820129,while Performing Visual Insp of Reactor Coolant Pump a Seal Package,Rcpb Leakage Discovered from Crack in Seal Weld.Caused by Installation Error.Seal Replaced & Procedures revised.W/830726 Ltr ML20024C0951983-06-27027 June 1983 LER 83-023/01T-0:on 830613,fire Damper FD-86,in Duct Work Between Auxiliary Bldg & Control Complex,Discovered Missing. Cause Unknown.Continuous Fire Watch Established.Evaluation underway.W/830627 Ltr ML20023E0971983-06-0101 June 1983 LER 83-021/03L-0:on 830504,three Hydraulic Snubbers Failed Functional Test During Dec Outage & 107 Snubbers Failed Test During Refuel Iv.Caused by Seal Failure & Valve Assembly Contamination.All Snubbers modified.W/830531 Ltr ML20023C5251983-05-0909 May 1983 LER 83-020/03L-0:on 830409,discovered That Surveillance Interval for Fire Detection Instrumentation in Emergency Diesel Generator & Control Rooms Exceeded by 6 Months.Caused by Procedural Inadequacy.Procedure SP-411 Will Be Revised ML20023B4091983-04-27027 April 1983 LER 83-018/01T-0:on 830413,preliminary Repts Received from B&W Indicating That 51 of 120 Upper Core Barrel Bolts Ultrasonically Tested May Be Defective.Cause Unknown. Investigation Underway.Supplemental Rept Will Be Written ML20028E0561983-01-13013 January 1983 LER 82-075/03L-0:on 821215,during Cold Shutdown,Circuit Breaker on Control Complex Ventilation Radiation Monitor RMA-5 Tripped.Caused by Broken Pump Vane Binding Pump. Pump Replaced ML20028A5321982-11-10010 November 1982 LER 82-063/03L-0:on 821011,reactor Bldg Average Air Temp Exceeded 130 F Limit.Caused by Strain on Instrument Air Line Causing Line to Split.Line Replaced on 821011 ML20027D7021982-10-29029 October 1982 LER 82-061/03L-0:on 820929,fan Damper Operator on Industrial Cooler Failed,Resulting in Reactor Bldg Average Air Temp Exceeding 130 F.Caused by Water in Instrument Air Sys Due to Personnel Failing to Close Valve FSV-250.Dampers Wired Open ML20027B8881982-09-24024 September 1982 LER 82-055/03L-0:on 820825,feedwater Ultrasonic Flow Indicator FW-313-FI Found Inoperable.Caused by Instrument Failure Due to High Ambient Temp at Instrument Cabinet Location.Instrument Repaired.Flow Transmitters Replaced ML20027B9001982-09-24024 September 1982 LER 82-056/03L-0:on 820827,during Normal Operation,Primary Containment Average Air Temp Exceeded 130 F Tech Spec Limit. Caused by Failure of Pneumatic Control Line for Industrial Coolers.Control Line Replaced & Coolers Returned to Svc 1994-05-03
[Table view] Category:TEXT-SAFETY REPORT
MONTHYEARML20217G0191999-10-15015 October 1999 Safety Evaluation Concluding That Licensee Followed Analytical Methods Provided in GL 90-05.Grants Relief Until Next Refueling Outage,Scheduled to Start on 991001.Temporary non-Code Repair Must Then Be Replaced with Code Repair 3F1099-19, Part 21 Rept Re Damage on safety-grade Cable Provided to FPC by Bicc Brand-Rex Co.Damage Was Created During Cabling Process While Combining Three Conducters.Corrective Action Program Precursor Card PC99-2868 Was Initiated1999-10-13013 October 1999 Part 21 Rept Re Damage on safety-grade Cable Provided to FPC by Bicc Brand-Rex Co.Damage Was Created During Cabling Process While Combining Three Conducters.Corrective Action Program Precursor Card PC99-2868 Was Initiated ML20217B0931999-10-0606 October 1999 Part 21 Rept Re Damaged Safety Grade Electrical Cabling Found in Supply on 990831.Damage Created During Cabling Process While Combining Three Conductors Just Prior to Closing.Vendor Notified of Reporting of Issue ML20212L0881999-10-0404 October 1999 SER Accepting Licensee Requests for Relief 98-012 to 98-018 Related to Implementation of Subsections IWE & Iwl of ASME Section XI for Containment Insp for Crystal River Unit 3 ML20212J8631999-10-0101 October 1999 Safety Evaluation Supporting Licensee Proposed Alternatives to Provide Reasonable Assurance of Structural Integrity of Subject Welds & Provide Acceptable Level of Quality & Safety.Relief Granted Per 10CFR50.55a(g)(6)(i) ML20212E9031999-09-30030 September 1999 FPC Crystal River Unit 3 Plant Reference Simulator Four Year Simulator Certification Rept Sept 1995-Sept 1999 3F1099-02, Monthly Operating Rept for Sept 1999 for Crystal River,Unit 3.With1999-09-30030 September 1999 Monthly Operating Rept for Sept 1999 for Crystal River,Unit 3.With ML20212E6911999-09-21021 September 1999 Safety Evaluation Supporting Proposed EALs Changes for Plant Unit 3.Changes Meet Requirements of 10CFR50.47(b)(4) & App E to 10CFR50 ML20211L1321999-08-31031 August 1999 EAL Basis Document 3F0999-02, Monthly Operating Rept for Aug 1999 for Crystal River,Unit 3.With1999-08-31031 August 1999 Monthly Operating Rept for Aug 1999 for Crystal River,Unit 3.With ML20212C1501999-08-31031 August 1999 Non-proprietary Version of Rev 0 to Crystal River Unit 3 Enhanced Spent Fuel Storage Engineering Input to LAR Number 239 ML20211B7291999-08-16016 August 1999 Rev 2 to Cycle 11 Colr ML20210P1111999-08-0505 August 1999 SER Accepting Evaluation of Third 10-year Interval Inservice Insp Program Requests for Relief for Plant,Unit 3 ML20210U5341999-07-31031 July 1999 Monthly Operating Rept for July 1999 for Crystal River,Unit 3 ML20209F5601999-07-31031 July 1999 EAL Basis Document, for Jul 1999 3F0799-01, Monthly Operating Rept for June 1999 for Crystal River,Unit 3.With1999-06-30030 June 1999 Monthly Operating Rept for June 1999 for Crystal River,Unit 3.With ML20210U5411999-06-30030 June 1999 Revised Monthly Operating Rept for June 1999 for Crystal River,Unit 3 3F0699-07, Monthly Operating Rept for May 1999 for Crystal River,Unit 3.With1999-05-31031 May 1999 Monthly Operating Rept for May 1999 for Crystal River,Unit 3.With ML20210U5601999-05-31031 May 1999 Revised Monthly Operating Rept for May 1999 for Crystal River,Unit 3 ML20195C6271999-05-28028 May 1999 Non-proprietary Rev 0 to Addendum to Topical Rept BAW-2346P, CR-3 Plant Specific MSLB Leak Rates ML20196L2031999-05-19019 May 1999 Non-proprietary Rev 0 to BAW-2346NP, Alternate Repair Criteria for Tube End Cracking in Tube-to-Tubesheet Roll Joint of Once-Through Sgs 3F0599-04, Monthly Operating Rept for Apr 1999 for Crystal River Unit 3.With1999-04-30030 April 1999 Monthly Operating Rept for Apr 1999 for Crystal River Unit 3.With ML20210U5631999-04-30030 April 1999 Revised Monthly Operating Rept for Apr 1999 for Crystal River,Unit 3 3F0499-04, Monthly Operating Rept for Mar 1999 for Crystal River Unit 3.With1999-03-31031 March 1999 Monthly Operating Rept for Mar 1999 for Crystal River Unit 3.With ML20204D9661999-03-31031 March 1999 Non-proprietary Rev 1,Addendum a to BAW-2342, OTSG Repair Roll Qualification Rept 3F0399-04, Special Rept 99-01:on 990310,discovered Containment Tendons That Required Grease Addition in Excess of Prescribed Limits During Recent Insp Activites.Six Tendons Were Refilled with Appropriate Amount of Grease1999-03-10010 March 1999 Special Rept 99-01:on 990310,discovered Containment Tendons That Required Grease Addition in Excess of Prescribed Limits During Recent Insp Activites.Six Tendons Were Refilled with Appropriate Amount of Grease 3F0399-03, Monthly Operating Rept for Feb 1999 for Crystal River Unit 3.With1999-02-28028 February 1999 Monthly Operating Rept for Feb 1999 for Crystal River Unit 3.With ML20203A4381999-02-0303 February 1999 Safety Evaluation Supporting EAL Changes for License DPR-72, Per 10CFR50.47(b)(4) & App E to 10CFR50 ML20206E9891998-12-31031 December 1998 Kissimmee Utility Authority 1998 Annual Rept ML20206E9021998-12-31031 December 1998 Florida Progress Corp 1998 Annual Rept ML20206E9701998-12-31031 December 1998 Ouc 1998 Annual Rept. with Financial Statements from Seminole Electric Cooperative,Inc 3F0199-05, Monthly Operating Rept for Dec 1998 for Crystal River Unit 3.With1998-12-31031 December 1998 Monthly Operating Rept for Dec 1998 for Crystal River Unit 3.With ML20206E9261998-12-31031 December 1998 Gainesville Regional Utilities 1998 Annual Rept 3F1298-13, Monthly Operating Rept for Nov 1998 for Crystal River,Unit 3.With1998-11-30030 November 1998 Monthly Operating Rept for Nov 1998 for Crystal River,Unit 3.With 3F1198-05, Monthly Operating Rept for Oct 1998 for Crystal River,Unit 3.With1998-10-31031 October 1998 Monthly Operating Rept for Oct 1998 for Crystal River,Unit 3.With ML20155F4071998-10-31031 October 1998 Rev 2 to Pressure/Temp Limits Rept ML20155J2701998-10-28028 October 1998 Second Ten-Year Insp Interval Closeout Summary Rept 3F1098-06, Monthly Operating Rept for Sept 1998 for Crystal River Unit 3.With1998-09-30030 September 1998 Monthly Operating Rept for Sept 1998 for Crystal River Unit 3.With ML20206E9461998-09-30030 September 1998 Utilities Commission City of New Smyrna Beach,Fl Comprehensive Annual Financial Rept Sept 30,1998 & 1997 ML20206E9561998-09-30030 September 1998 City of Ocala Comprehensive Annual Financial Rept for Yr Ended 980930 ML20206E9101998-09-30030 September 1998 City of Bushnell Fl Comprehensive Annual Financial Rept for Fiscal Yr Ended 980930 ML20206E9811998-09-30030 September 1998 City of Tallahassee,Fl Comprehensive Annual Financial Rept for Yr Ended 980930 ML20195E3121998-09-30030 September 1998 Comprehensive Annual Financial Rept for City of Leesburg,Fl Fiscal Yr Ended 980930 3F0998-07, Monthly Operating Rept for Aug 1998 for Crystal River Unit 3.With1998-08-31031 August 1998 Monthly Operating Rept for Aug 1998 for Crystal River Unit 3.With ML20236W6501998-07-31031 July 1998 Emergency Action Level Basis Document 3F0898-02, Monthly Operating Rept for Jul 1998 for Crystal River,Unit 11998-07-31031 July 1998 Monthly Operating Rept for Jul 1998 for Crystal River,Unit 1 ML20236V8801998-07-30030 July 1998 Control Room Habitability Rept 3F0798-01, Monthly Operating Rept for June 1998 for Crystal River Unit 31998-06-30030 June 1998 Monthly Operating Rept for June 1998 for Crystal River Unit 3 ML20236Q4611998-06-30030 June 1998 SER for Crystal River Power Station,Unit 3,individual Plant Exam (Ipe).Concludes That Plant IPE Complete Re Info Requested by GL 88-20 & IPE Results Reasonable Given Plant Design,Operation & History 3F0698-02, Monthly Operating Rept for May 1998 for Crystal River Unit 31998-05-31031 May 1998 Monthly Operating Rept for May 1998 for Crystal River Unit 3 1999-09-30
[Table view] |
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November '10, 1989 3F1189-14 U. S. Nuclear Regulatory Otannission .
Attention: Document Control Desk 1 Washington, D. C. 20555 .
i
Subject:
Crystal River Unit 3- .
Docket No. 50-302 ?
Operating License No. DPR-72 ,
Licensee Event Report No.89-035 {
Dear Sir:
4
,j Enclosed is' Licensee Event Report '(IER)89-035 which is subnitted '
(1. in accordance with 10 C2R 50.73.- -
.h:
I Should there be any questions, please contact this office.
i !. , ,
l{'o ' very truly yours, . ,
Nb lj Fantuth R. Wilson 1jf Manager, Nuclear Licensing 1.. ,
Li WIR: mag
! i' l jt Enclosure ,
l); j xc: Regional Administrator, Region II ,
Nq! : Senior Resident Irspector
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8911200152 891110 /
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- 1, POST OFFICE BOX 219
- CRYSTAL RIVER, FLORIDA 32629 0219 * (904) 563 2943
.6 A Florida Progress Company l ! '. ~ . . _ _ _ . . . . . . . _ . . . . _ _ . ._. . . . . _ _ _ _ . _ . . . _ _ _ _ _ _ _ . . . _ _ . . . _ _ . _ _ _ _ _ . . _ . _ _ _ , _ _ , _ _ _ , . . . , _ _ _ . . _ _ . . _ _
FORM 388 U.S. 0:UCLi A t kE1ULATORY COMMISSION 4.PPROYt D OMB N4 3WW 4%PIRES 4/30Q
' GSitMAf tD SURDEN PER RESPONSE TO COMPLY WTH THit E8u"t"8T','UlNO1*o' '
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E LICENSEE EVENT REPORT (LER)
ANO REPOR13 MANAOtME NT DRANCH (P 630), U S NUCLE AR REOULATOHY COMMI5510N. W A$HINGTON. DC 20t46. AND TO THE P APE RWORK RIOUCTION PROJECT Q1h00104), OFFICE OF MANAOt MENT AND BUDGET, WASHINGTON,DC 70603.
PACILITV NAME HI DOCE S T NUMSE R Q1 PAGE W CRYSTAL RIVER UNIT 3 o l 5 l 0 l 0 l 0 l' 3l 0l 2 1 loFl 12 1 TIT't al INADEQUATE DESIGN CONTROLS LEAD TO SAFhir RELATED GUMPONENIb DELNG 5UUJLGILU IU VOLTAGES HIGHER THAN MAXIMUM RATED VOLTAGE.
Eve;T OATE (8) LER NUMeth tel REPORT DATE 171 OTHER F ACILITit$ INVOLVED ($1 MONTH OAY YEAR YEAR IIj (Ak ,y, *y,$ MONTH OAY VEAR F ACILIT v N AMts DOCEl1 NUMetRist N/A 0l5l0l0l0; i l
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0l 9 () 6 89 8l9 0l3' l5 f 0l0 1l 1 1l0 8l 9 N/A 0 l5io l0 ioi ; ; j OPE MW ]IS REPORT 18 $USMITT80 PUR$UANT TO THE RtQUIREMENTS OF 10 CPR 0 iCaece one er mom et to fone m,s Hti Moot u 5 20 0am L n0 0em
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} 60,73naH2Hul to f aieH2HumHal to.73teH2 Hull 50 73deH2Hal LICEN$EE CONTACT FOR THIS LER H2I DAME TELEPHONE NUMetR AR& A COD 4 L. W. Moffatt, Nuclear Safety Supervisor 9; 0,4 7;9,5l-l6;4 8g ()
COMPLETE ONE LtNE FOR E ACH COMPONENT F AILURE DESCRittD IN THIS REPORT tt3)
R T MA AC R O TA f CAU$t $YsTEM COMPONENT "^N(
y AC. o pR CAUSE svtT EM COMPONE N T pp I I I I 1 ~l i I I I I I I I I I I l l I I I I I I I I 1 SUPPttM8NT AL REPORT GXPtCTED 1141 MONTH OAV YEAR SUDMt8$ ION it$ IH ves. con pere f M9tCTIO SV04*IS$10N DA tle NO l l l ASSTMCT IL*mit to 9400 wesee, o e , eneronunerely hereen song'e spece ryorerrown tonest Gel On the basis of a rm---rdation from the B&W Owners Group " Safety and l Performance Improvement Program", an investigation of DC powered components was conducted. A discrepancy was found in the cmponents' rated voltages and the actual voltages seen by the cmponents. On September 6, 1989 this was determined to be an operation outside the design basis for Crystal River Unit
- 3. At the time this determination was made, the plant was in MODE 5, COLD SHITfDOWN, for maintenance not related to the DC power system.
l Each component was examined to determine if it was operable. A total of 270 l components were found to be affected, and 32 we.re determined to be inoperable.
I All inoperable o7uponents were replaced prior to the unit start-up on October 13, 1989. All other affected DC components are being evaluated for future replacement. 'Ihis event was caused by inadequate control of tne engineering design process by Florida Power. Future design processes will utilize the "desigr. basis document" to correctly specify the required voltage range.
This event is reportable wrler 10CFR50.73(a)(2)(ii)(B) .
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OF MANAGEMENT AND WUDGET,WA$HINGTON DC 20603.
FACILITY 88448% lu Ducetti NUMBen (2) Ein NunestR 196 PA04 (31 !
CRYSTAL RIVER UNIT 3 o e o o 3 l0 j2 8l9 0l3l5 ._
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! EVINP IESCRIPTICN on September 6, 1989, it was detemined that scne safety related DC powered cu ve,wnAs had been e W to voltages in excess of the manufacturers' stated j voltage ratings. At that time, the unit was in ! ODE 5 (COID SHUTDOWN) with the Peactor Coolant System [A8) (RCS) tenperature at 150 degrees Fahrenheit and the pressure at 150 pounds per square inch for a maintenance outage unrelated to the DC power systems. %e DC voltage in exc*=a of the couponents' rated maximum is considered an operation outside the design basis of Crystal River i Unit 3, and is reportable in accordance with 10CFR50.73(a)(2)(ii)(B) .
l On June 29, 1988 Florida Power Coraoration received an item from the hWh and Wilcox Owners Group (BWOG) com..ttee conducting the Safety and Ibrformance Inprovement Program (SPIP) rw--% ling the owners investigate the possibility that DC powered cxmponents were subjected to voltages outside their normal operating range. his was done at Crystal River in two parts, overvoltages and undervoltages. We undervoltage portion of the study was found to contain no concerns that would cwpunise the operation of equiptent, or thus the safe operation and shutdown of the unit. he overvoltage portion of the study showed that there were potential concerns. An in-depth review was perfomed i and it identified 270 (two hundred seventy) DC powered components that could have been subjected to high voltages. mis was documented by the issuance of NCDR 89-219 on September 6, 1989. Of the 270 items involved in the ove.rvoltage issue, 159 were found to be acceptable "as is" based on analysis of s its failure mode or availability of reduntint equipnent. Another 79 of the I
items were found to be non-safety related or not affecting any safety related function, even if failed. A total of 32 items were determined to be inoperable due to the failure made or due to the consequences of the component failing.
We repair of these inoperable items became a MODE restraint; i.e. , no 10DE c.scension or unit start up until the items are repaired and the Technical <
Specifications involving these itens are satisfied. Eis was completed for each inoperable item prior to the unit start up on October 13, 1989.
CAUSE mis report documents several " events" that had the same end result in the plant; that is, components installed that are not rated for the entire range of voltages that the components experience while in service. The cause of this was an inadequate control cf the design process. Most of the affected components were replaced or added to the system by a plant modification. An investigation shows components to have been incorrectly specified in the modification design, he root cause of this was the lack of adequate documentation of the design basis for the s'fstems.
App;0VtD OWS NO 31bo!t04 t MPIIt8 U30/92 c
LICENSEE EVENT REPORT (LER) M,'ln'%',yM,3?nk'?;?"lil .0 f7.'l ,*o'".'s2 :
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OF MANAGEMcNT AND SUDQif WASHINGTON.DC 20603.
F ACILITV NAMt it) DUCKtT NUMelh (2) LER NuhettR (6) PA06 43l vtAR se iA6 .
y h p p CRYFTAL RIVER UNIT 3 0 l5 l0 l0 l0 l 3l0 l 2 8l9 -
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Text <n . w. , we ,,,,, mm4 w nn EVENP EVA111ATION Decause thexe are a large number of items to be evaluated, each item is listed,- i
! along with the EIIS and IEEE codes, and is followed by the evaluation for that l l item. Whexe several items have the same design and function, they are listed l together. Se first items listed are those evaluated and found to be !
i inoperable due to overvoltage failure potential. Wey are listed in l
alphabetical order of their plant tag number. % e evaluation for each contains the purpose of the ocmponent, the consequences of failure, and redundant ;
systms or canponents available. l Se following unv ients o were declared incperable:
, CIV-34-SV1 [IN,VIV) CIV-34-SV2 [FN,VIV) l- CIV-35-SV1 [IN,VIV) CIV-35-SV2 [FN,VIV)
CIV-40-SV1 [IN,VIV) CIV-40-SV2 [1N,VIV)
CIV-41-SV1 [IN,VIV) CIV-41-SV2 (1N,VIV)
MUV-49-SV [CB,VIV) SW-151-SV [CC,VIV) 3ESAR4/RCA [JE,RLY) SW-354-SV2 [CC,VIV) 1 3ESBR4/RCB (JE,RLY) SW-355-SV [CC,VIV) l 20X/SW-37 (CC,RLY) SW-12-SV1 [CC,VIV) 20XB/SW-353 (CC,RLY) SW-12-SV2 (CC,VIV) 20XB/SW-354 (CC,RLY) SW-152-SVA [CC,VIV) 20X/SW-43 [CE,RLY) SW-1S2-SVB [CC,VIV) l 33XB/SW-353 [CC,RLY) SW-353-SV1 (CC,VIV]
! 33XB/SW-354 [OC,RLY) SW-353-SV2 (CC,VIV]
SW-354-SV1 (CC,VIV) 63Z1/RB4(A) [JE,74]
REIAY 76X (EK,76) 63Z1/RB5(A) (JE,74)
B71E A AND B TRAIN DIESEIS 63Z1/RB5(B) [JE,74]
Camponent: CIV-34-SV1 (IN,VIV) CIV-34-SV2 [1N,VIV]
CIV-35-SV1 [FN,VIV) CIV-35-SV2 (IN,VIV]
CIV-40-SV1 (IN,VIV) CIV-40-SV2 [1N,VIV]
CIV-41-SV1 [1N,VIV) CIV-41-SV2 [1N,VIV]
Evaluation: %ese valves are the reactor cavity cooling unit (VA) cooling Vdter (and Reactor Containment Building [NH) (RB)) isolation valves. Rese cooling units are arrarged so that one is always in operation while the plant is runniry. We isolation valves are pneumatic operated valves; air to open, spring to close. %e solenoid valves are energized to open, bleeding pressure 4
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IACIL47Y 88AM4 06 DOCnti NUMSER tal 44R NUMSN ($1 PA04 (31
CRYSTAL RIVER UNIT 3 ol5l0jojol3l0l2 14 9 0]3l5 -
Q0 0l4 0F 1b rixt in m w w =ac r mm4w nn off the valve operator and allowing the spring to close the valve. Since one unit is always idle, one set of valves is always closed, with the solenoids ized. Upon ES achaation, all the solenoids wuld be energized, all the cool unit valves closed. Se solenoids could then be subjected to an overvoltage condition that would raise the taperature above the limit. Wis l could cause a failure of the solenoids and, in turn, allow a RB isolation valve
~
to fail open. Because this system is arranged such that all the autmatically !
operated valves are outside the RB, and all are included in this overvoltage issue, this potential failure is defined as a loss of RB integrity as defined by the plant Technical Specifications. We valves were declared inoperable.
Even though the valves were declared inoperable, a release path frm the RB to the envivamiant would not exist unless there had been a concurrent rupture of the Industrial Cooling System (EM] (CI) piping.
C m u it: MUV-49-SV (CB,VIV]
Evaluation: Wis solenoid valve is part of the operator for valve MN-49 (CB,ISV), a pneumatically operated RB isolation valve. mis valve is the outside RB isolation valve for the reactor coolant letdown line. We letdown line is normally in operation to allow a continuous purification f1w from the Reactor Coolant Systnm (RCS) [AB). During an Engineered Safeguards (ES) [JE]
actuation, the letdown line is isolated to assure RB integrity. Se overvoltage could cause this solenoid to fail such that MOV-49 fails open, which is considered a loss of RB integrity. If the outside isolation valve 1 failed open, the automatic isolation would be accomplished by the inside RB i isolation valves. Inside the RB there are three parallel valves which are i electric motor operated and are not part of the concern for the DC pwer l overvoltage.
Gavur=>t: SW-151-SV (CC,VIV) SW-355-SV [CC,VIV]
SW-3M-SV2 (CC,VIV) l 20XB/SW-353 [CC,RLY) 33XB/SW-353 (CC,RLY) l 20XB/SW-354 (CC,RLY) 33XB/SW-354 [CC,RLY)
Evaluation: Rese valves (SW-151, 354 and 355) are used to change the cooling water for the RB cooling units [VA] from the normal emi, CI, to the post accident source, Nuclear Services Closed Cycle Cooling System (SW) (CC).
Upon ES actuation, valves SW-151 and SW-355 (CC,ISV) are designed to close to isolate the CI system. At the same time, valve SW-354 (CC,ISV) is designed to open to complete the SW cooling water flow path. Se arrangement of the SW system valves used to switch the cooling water supplies is shown in Figure 1.
me solenoid valves, SW-151-SV and SW-355-SV, must energize to close their respective valves and SW-354-SV2 must energize to open valve SW-354. A field walkdown of these solenoids showed they were not rated for the overvoltage
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,jaIm' CRYSTAL RIVER UNIT 3 0 l5 l0 l 0 l 0 l 3l 0l2 8l 9 -
0l3l5 -
0l 0 0l5 OF 1 l2 TENT (W messo aseso e #sewest ese asMooner wac , ann mW 0M condition and m=netible to failure.
Se 20XB relays are used to energize the solenoids that, in turn, admit air to the operator that opens the SW system isolation valves SW-353 and SW-354
[CC,ISV). If these relays fail, the SW system isolation valves will fail in the closed position. @ese valves are required to open after an accident to provide cooling water to the RB coolers. So, if these relays fail, the valves would not have perforned their intended safety function and were therefore declamd inoperable.
W e 33XB relays provide position indication for the SW system isolation valves l as well as interlock functions with other SW valves. Failure of these relays l- prevents proper indication of valve position and defeat of the interlock I l function. mus, these relays were declared inoperable.
Failure of these solenoids or relays would prevent ' SW cooling water frrxn properly supplying the RB cooling units (AHUs) [VA) as is assumed in the safety analyses. However, the safety analyses states the three cooling units, OR the building spray system, OR a ccxnbination of coolers and spray can provide adequate cooling for the RB after an accident. terefore, proper cooling would have been maintained unless there had been a concurrent failure of the three coolers and one of the two building spray trains.
C u p m ->L: SW-12-SV1 [CC,VIV]
SW-12-SV2 [CC,VIV) I SW-152-SVA [CC,VIV)
SW-152-SVB [CC,VIV)
SW-353-SV1 [CC,VIV)
SW-353-SV2 [CC,VIV]
SW-354-SV1 [CC,VIV]
Evaluation: These valves have been walked down in the field and verified to be HC type coils with a rating of 140 volts. While these are not an overvoltage concern, management decided to replace the solenoids with the "NP" type solenoids while work was in progress on the SW system valves.
Cu p a uiL:
3ESAR4/RCA [JE,RLY) 3ESBR4/RCB [JE,RLY]
Evaluation: Rese relays receive an ES signal on High Pressure Injection (HPI) [CB] actuation and close contacts to serd an anticipating actuation signal to the Emergancy Feedwater Initiation and Control (EFIC) . If either of these relays fail, EFIC will not automatically start on an ES HPI signal.
Relay failure will not defeat the EFIC system, nor prevent the operators from manually starting the EFIC system. During an emergency, there is another function that will automatically start EPIC; that is, all four reactor coolant i
+ -
exrcts 4/ws:
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P ACILITY NAWS Hi DOCK 67 NUMetR 12) LtR NUMetR (6) PAGE (3)
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CRYSTAL RIVER UNIT 3 0 l5 jo jo lo l 3l 0l2 8l 9 -
0l 3 l5 -
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TaxT in A w w mec ,., mim Hn punps shut down. Se other EFIC start signals basM on steam generator l corditions are also unaffected.
1 C@uit: 20X/SW-37 (CC, Rill) )
20X/SW-43 (CC,RIN) l Evaluation: 2ese relays are usM to operate the solenoids for the i pneumatic RB isolation valves (SW-37 and SW-43 (CC,ISV)). If these relays l l fail, the solenoids are de-energized and the RB isolation valves open. Wese 1 valves are designed to be open after an accident to provide cooling water to j the ES RB coolera. We failure of these solenoids would not impact this ES j function. However, the solenoids and the valves they operate must be operable l to isolate a SW system leak inside the RB. % ese valves are normally open and l the solenoids de-energized so there is only a very remote possibility that the i solenoids would have been exposed to the overvoltage in the DC power.
Redundant manual valves, SW-38 and SW-47, could be used to isolate these lines if an SW leak occurred in the RB.
Cuienu L: RELAY 76X [EK,76)
B01U A AND B TRAIN DIESEIS Evaluation: he 76X relay is an auxiliary relay for device 76, an i l overcurrent protective relay for the diesel generator field. his relay is l l normally de-energized. A relay DC power overcurrent condition would have to '
occur simultaneous with a diesel generator field overcurrent so that the relay is energized during an overcurrent condition. We relay is only momentarily energized in any event ard the relays are factory surge-tested to 200 per cent of rated voltage. Since the DC power overvoltage concern is only 113 per cent of rated voltage, failure during momentary energization at a voltage less than already tested for does not seem credible. If failure did in fact occur it would rerder the diesel unprotected frm field overcurrent but this would not shut the diesel down or prevent it fr a starting. But, because there is no way l to recover the diesel from a field failure due to overcurrent, and because the diesel could be recovered frm a diesel protective relay trip; these relays were declared inoperable.
CuvcaniL: 63Z1/RB4(A) [JE,74) 63Zl/RB5(A) [JE,74) 63Z1/RB5(B) [JE,74]
Evaluation: %ese relays are normally energized relays that are in the circuit that monitors RB pressure. When the pressure switches detect an increase in building pressure the switch actuates and the relay de-energizes.
%e de-energization of the relay annunciates an alarm in the control room as
PORM30BA U S NUCLE.U 9 E s VLATOR Y COMMeeBION ,,
EXPG.ES 4/30/92
',$'4"MO,fMyCM',50%/ .o UTRl',"OR.1"'! '"
' C
- . LICENSEE EVENT REPORT (LER) j
+ TEXT CONTINUATlON c #4"48R '/, 2,$*oi O'@',M8lC#/M u '"/ !d "N APE WO R$ UC N R J 6 to l t OF MANAGEMENT AND tuDGET.WA$HINGTON.DC 20503.
P ACILITY NAME Hi DOCKlf NUMBER (28 LtR NUMBER (4) PAOt (3) I
E*.O
, CRYSTAL RIVER UNIT 3 0 l5 l0 l0 l0 l 3l0 l 2 8l9 0l7 0F 1 l2
- l. -
0 l3l 5 -
0l0 TaxT w -. , < .m==w mic r ,assmm l
I. well as actuate that channel. If cany one channel actuates due to a relay I
failure, then this amounts to a nuisance alann. But there could be sinultaneous failures that would activate the ES. While in the most pmbable scenario one relay would fail at a time, be detected and repaired, since it is ,
, possible to get an ES actuation due to relay failum, these relays were i
! declared ir. operable. l In addition to the safety related items dim-d above, one hundred fifty l
nine (159) safety related items were examined and found to fail in a safe I mode, or not to be subject to failure due to high DC power voltage. We items are listed in Table 1, attached.
< In addition to the safety related cmponents that were examined and found I operable, another seventy nine (79) items were examined and found to either not be safety related or to have no impact on safety related components or safety functions, or found to have the correct DC voltage rating for all actual I
operating conditions. Rese cmponents are listed in Table 2.
l l wxxwnVE ACTION All of the items identified as " inoperable" were replaced with components rated for the higher voltages that occur during periods of battery charge equalization. All of the items justified as "no current safety impact" are
, being evaluated for replacement before or during Refuel VII. All of the items identified as non-safety related are being evaluated for future replacement with no currently defined thnetable. Two valves (EGV-38-SV and EGV-42-SV
[EK,VIV]) are being deleted from the diesel air start system because they serve no purpose.
Rese actions will assure that all installed cmponents are capable of withstanding the entire range of voltages they will be exposed to during all MODES of operation.
Nuclear engineering has developed a design basis document. By locating the bases of the systems' design in a single reference document, nuclear engineering has assured that the engineers working on design or pmcurement specifications will have all of the relevant information available for their use. We use of this document will assure that future design and procurunents will specify the appmpriate range of voltages.
PREVIOUS SIMIIAR EVENTS Sere have been other engineering / design basis problems at CR-3 that have led to reportable events (see 11R 89-033 for details) . Were were no previous reportable events identified in which the DC power system was suspected of having the potential to damage equipment by operating at a higher than expected voltage.
poResaggA U.6, NUCLE Aw 15;ULATORY CORAMISB404 l pp ,
8KPIRES 4/30/97
% ~ LICENSEE EVENT. REPORT (LER)' lSa'l'#1J?d18pdf,oM9",7%Cf7,,',T ,T".T."'! .
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TEXT CONTINUATION F*"'",,i,',"TP.Mac30?'Mflc'll^l13E".' M87f!
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0 MANAGEMENT AND SUDGET WASH,NOTON.DC 20603. t':?It 1 FACILITY NAME (1) . DOCEtT NUMSLR (2' . LtR NUhletR(el PA06 (3)
T" NuNa -
we a CRYSTAL RIVER UNIT'3 o 15 l 0 l 0 l 0 l 3l 0]2 8l 9 -
0[3l5 -
0l 0 0l8 OF 1 l2
,rixt en -.w wanci assm(m :
I 'hable 1 SAPE1Y RE2JmllD G3GGENIS EVATIDm!D TO IE NYTPEMEE IECMEE 'mEY FAIL SAFE AND TO IE REPIJOD BY REFUEL VII
, 1
! TAG N A CGGONEN1' 00DE l M N-1A-SV1-5 [VL,VIV]
(~
M N-IA-SV2-5 [VL,VIV) R AHV-1D-SV1-2 [VL,VIV] l i
AHV-1D-SV2-2 [VL,VIV) j l CAV-6-SV [KN,VIV] '
l CAV-7-SV [EN,VIV]
DCV-10-SV [BI,VIV] <
DCV-12-SV [BI,VIV) l DFP-1C [DC,P]
DFP-1D [DC,P]
DFP-3A [DC,P]
DFP-3B [DC,P]
REIAYS A,B,C,D,E [EK,74] SEE NOI'E 1 GOVERNOR M7IOR [EK,}O] SEE NOI'E 1 ALL ES 4160 NOLT [EB,52] SEE NOI'E 2 CIROJIT BREAKER GARGING ICIORS AND CICSING DEVICES ALL ES 480 NOIfr [ED,52] SEE NOI'E 2 CIRCUIT BREAKER GARGING }UIORS AND CICSING DEVICES MJP-3A [CB/BQ,P,W]
McP-5A [CB/BQ, P,W]
MJP-3B [CB/BQ,P,W]
M e-5B [CB/BQ,P,W)
MJP-3C [CB/BQ, P,W]
MJP-SC [CB/BQ,P,W]
RELAY 69X-B/Z [JM,69]
REIAY 69X-B/AA [JM,69]
20X/WSV-4 [KN,RLY]
20X/WSV-6 [KN,RLY)
" 4' ExPi ts </3 ore:
LICENSEE EVENT REPORT (LER) '#g^,"Ro*f;8'"$MM'&o",nT LC*'OV ,TN.'A .'s 1
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TEXT C2NTINUATION : C PAPERWO R v Ts'O C t'3 600 l t s OF MANActMENT A6dp pud 0tT,W ASHINGTON,DC 20h03. 1 PACILITV 80A884 til DOCeLET Nuts 4R GI ' LOR NUMSER (W PAOS GI "aa "St ?J'. -
MJ: l l
CRYSTAL RIVER' UNIT 3: o l5 l0 l0 l0 l 3l 0l2 8l 9 -
0 ]3 l5 -
0l 0 0l9OF i 1p' TEXT W summe asses e sovveest asse amamor Mtc poem m4 w (171 i ES Channel (JE,RLY) SEE NOIE 3 L
Testing Relays TAG NLMBERS: 95V13/RBB I L
95V1/RBA 95V2/RBB j 95V11/RBA 95V4/RBB '
.95V3/RBA 95V6/RBB ,
I 95VS/RBA 95V8/RBB ')
l 9577/RBA 95X1/RCBH l
95V9/RBA 95X2/RCEli l '
95X1/RCAH 95X4/RCEli 95X2/RCAH 95X6/RCEtt l 95X4/RCNI 95V10/RBB ,l l 95X6/RCAH 95V12/RBB .j 95V10/RBA 95V14/RBB L 95V2/RBA 95X5/RCAH I 95V4/RBA 95X7/RCAH '
95V6/RBA 95X5/RCBH 95V8/RBA 95X1/RCBL 95X/RC2 95V3/RBB 95X1/RCAL 95VS/RBB 95X3/RCAH 95V7/RBB ,
, 95V1/RBB 95X3/RCBH l 95V11/RBB 95V9/RBB
! NOTES:
1 B7di A AND B 'IRAIN DIESEIS 2, 25 ES 4160 WLT BREAKER CHARGING 2CIORS 25 ES 4160 WIlr BREAKER CLOSING DEVICES 1 17 ES 480 NOIIP BREAKER OIARGING }OIORS 17 ES 480 NOLT BREAKER CLOSING DEVICES 3 ALL HAVE 'IHE SAME CII@ONENT CODE, ONLY TAG NUMBERS ARE I2STED.
I
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TEXT CONTINUATlON ?"".'"4'J1(^"R1"e t,YU t".!!!c'*' fP!dS"' i,MNf! -
1 PAPI WO ME U ION 3 604 04 i OF MANAGEMENT AND SUDGET, WASHINGTON, DC 20603.
FACeterY 8eAant 44, DOCKtT#suMetR62) LER NUtestR (0) PA06 tal n '" "M'"E,". %*.1 )
CRYSTAL RIVER UNIT 3 0 l5 l 0 l 0 l o l 3l 0l 2 8l9 -
0]3l5 -
0l 0l 1l 0 OF 1 l2-text,,, - . w . ace mmewtm I 'nsble 2 l l'mE FULEO 't0 IRVE NO SAFETY IMFRCF l rac - 02smEnr 03aE AH-517-SV [VL,ISV]
AH-518-SV [VL,ISV) '
20X/AH-518 [VL,RLY) l BSV-69 [BE,TV)
IEV-77 [BE,TV) l~ BSV-70 [BE,TV) l B9V-78 [BE,TV) )
i BSV-71 [BE,TV) i BSV-79 [BE,TV) 1 BSV-72 ,. [BE,TV)
BSV-80 [BE,'IV)
BSV-73 [BE,TV) l BSV-141 [BE,TV) l BSV-74 [BE,TV)
- l. BSV-142 [BE,TV)
! BSV-75 [BE,TV]
l BSV-143 [BE,TV)
BSV-76 [BE,Tv]
BSV-144 [BE,TV]
OLSX [M,RLY]
l CIsC [m,RLY]
l EGV-38-SV [EK,VIV) l- EGV-42-SV [EK,VIV]
86/27 bra (T&C) [FJ,86]
86/27BTB (T&C) [FJ,86]
86B/ESA (T&C) [FJ,86]
86B/ESB (T&C) [FJ,86]
- RCP-1A/RC-42-MS [AB,VIS] SEE NorE 1 l RCP-1B/RC-65-MS [AB,VIS] SEE NorE 1 l RCP-1C/RC-88-MS [AB,VIS] SEE NorE 1
- RCP-1D/RC-111-MS [AB,VIS] SEE NOIE 1 2SW-206-PS [CC,63)
UNIT 3R/41C [TB,RLY) SEE NorE 2 1 UNIT 3R/41X [TB,RLY] SEE NorE 2 I
R/AST [TA,RLY] SEE IUTE 3 L 20X/AHV-2A [VL,RLY) l 20X/AHV-1D [VL,RLY]
20XB/CIV-34 [IH,RLY]
20XB/CIV-35 [m,RLY]
20XB/CIV-40 [m,RLY) 20XB/CIV-41 [IW,RLY]
20XB/SWV-12 [CC,RLY]
l L
l l
l.
PORM WBA U.S. NUCLEAR ,,t ULATORY COMM,0840s J
9 .
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f LICENSEE EVENT REPORT (LER). lJE'AL*n87 ;%"',';O" liv'L*f'l*.'.Y T.".1"2 i 4 *: TEXT CONTINUATION ~ R7'.".!MFikfn*M'.U"c'U,'IE'u"s'OEUf5 ;
3,??#a".'on'TTv"eM'.O.A.HINGTON.DC O MANAGEMENT AND SUDGET 20 PACILITY seAME tu DOCE4T NUMBER 421 Lim NUMS8R (4) . PA06 (3) viaa " M7J '. :
"'#.T !
CRYSTAL RIVER UNIT 3 o l5 l 0 l 0 l 0 l 3! 0l2 8l9 -
0l3 l5 -
0l 0 111 0F 1l2:
Terru - A w M =c, msninn 20XB/SW-47 [CC,EY) 20XB/SW-48 [OC,RLY]
20XB/SW-49 [CC,RLY) J 20XB/SW-50 (CC,RLY) ;
l- 20XR/SW-79 (CC,RLY) i 20XB/SW [0C,RLY) .
I 20XB/SW-81 [CC,RLY) ,
20XB/SW-82 [0C,RLY) l 20XB/SW-83 [OC,EY] 1 20XB/SW-84 [OC,RLY) 20XB/SW-85 [CC,RLY) l 20XE/SW-86 [OC,RLY] 'l 20XB/SW-109 [CC,RLY) )
20XB/SW-110 [CC,RLY] 1 20XB/SW-152 (CC,RLY) l 20XB/SW-355 (CC,RLY) 20X/SW-39 [CC,RLY) 20X/SW-45 [OC,RLY] l 20X/MN-49 [CB,RLY]
20X/MUV-253 '[CB,RLY]
35W-47C . [CC,RLY) 3SW-470 (CC,RLY]
3SW-48C [CC,RLY) 3SW-480 [CC,RLY]
3SW-49C [CC,RLY]
3SW-490 (CC,RLY) 3SW-50C [CC,RLY]
35W-500 [CC,RLY]
3MN-490 (CB,RLY) 3NN-490 [CB,RLY) 3MN-253C [CB,RLY]
3NN-2530 [CB,RLY]
2B-MN-64C2 [CB,RLY) 3B-MN-6402 [CB,RLY) 2MUP-5C [CB,RLY]
20X/B1 [RLY]
20X/B2 [RLY]
NCrTES:
1 RESET COIL ONLY 2 EXCITER SWI'KHGEAR (SWGR) CUBICLE 1 3 'IURBINE A AUIO S'IOP SOIENOID.
.i
~
H n; 33-e sa -.
law
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=
I =;!
.i =
COOLING VATER INLET HEADER 3g
- F>
l:1 ti THREE I~ -Q t e REACTOR N !; Eg m
) "
ea BUILDING E$
pm COOLING lg zy -g UNITS o F m
F
{ -2
- a
-1 COOLING VATER OUTLET HEADER ; }" .
1 l ;- :
H O
SVV-355 7 SVV,-354 __ SVV-353__
l P
P o-- P o- SVV-356 /
7
__ .__ 0- I :
" gijj!_!s i
P a, o zi 55< "4 y 3 _._
SVV-151
~~
P o g3gp!gggg 5 !E S;!;
I V
TO SV FROM SV SVV-152 -_
i s
ig!!!"iI
.:'GDi:
S TO CI SYSTEA SYSTEN p g SYSTE/1 FROM CI m QQjj!j li SYSTEM ~ j!ggg e
. i t,..3;;;[.
- - _ _ -l- . 28".* 1