ML061870256

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Draft Inspection Report 05000298-04-014; Preliminary Greater than Green Finding
ML061870256
Person / Time
Site: Cooper Entergy icon.png
Issue date: 08/31/2004
From: Howell A
NRC/RGN-IV/DRP
To: Edington R
Nebraska Public Power District (NPPD)
References
EA-04-131, FOIA/PA-2006-0007 IR-04-014
Download: ML061870256 (24)


See also: IR 05000298/2004014

Text

4ý A ~UNITED

SNUCLEAR REGULATORY COMMISSION

STATES v

REGION IV

4*!

";: Oil RYAN PLAZA DRIVE, SUITE 400 A3- 5

ARLINGTON. TEXAS 76011-4005 Ai'Uf'

August XX, 2004 *XOIjebQ1"i *-

EA-04-131

Randall K. Edington, Vice

President-Nuclear and CNO

Nebraska Public Power District

P.O. Box 98

Brownville, NE 68321

SUBJECT: COOPER NUCLEAR STATION - NRC INSPECTION REPORT

05000298/2004014; PRELIMINARY GREATER THAN GREEN FINDING

Dear Mr. Edington:

On July 15, 2004, the U. S. Nuclear Regulatory Commission (NRC) completed an inspection at

your Cooper Nuclear Station. The purpose of the inspection was to followup on the

misalignment of the service water system that rendered one train of service water inoperable for

a period of 21 days. The enclosed inspection report documents an inspection finding which

was discussed on July 22, 2004, with Mr. J. Roberts, Director of Nuclear Safety Assurance, and

other members of your staff.

The report discusses a finding that appears to have Greater than Green safety significance. As

described in Section 1R04 of this report, this issue involved the failure to restore the Division 2

service water gland water supply to a normal alignment on January 21, 2004, following

maintenance on the Division 2 service water discharge strainer. This error went undetected until

February 11, 2004, when a low pressure alarm prompted operators to perform a confirmatory

valve alignment during which it was discovered that the Division 2 gland water supply was

cross-connected with the Division 1 supply. This resulted in Division 2 of the service water

system and Emergency Diesel Generator 2 being inoperable for 21 days. This finding was

assessed based on the best available information, including influential assumptions, using the

applicable Significance Determination Process and was preliminarily determined to be a

Greater than Green Finding. Because the preliminary safety significance is Greater than

Green, the NRC requests that additional information be provided regarding the nonrecovery

probability for Division 2 of the service water system and any other considerations you have

identified as impacting the safety significance determination.

This finding does not present a current safety concern because the valve lineup was restored to

the normal configuration per the system operating procedure and the affected equipment was

returned to an operable condition

This finding is also an apparent violation of NRC requirements and is being considered for

I ao=0rft=VaM 1FWW= dkftM85

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escalated enforcement action in accordance with the "General Statement of Policy and

Procedure for NRC Enforcement Actions" (Enforcement Policy), NUREG-1 600. The current

enforcement policy is included on the NRC's website at

http://www.nrc.gov/what-we-do/regulatory/enforcement.html.

Before the NRC makes a final decision on this matter, we are providing you an opportunity

(1) to present to the NRC your perspectives on the facts and assumptions, used by the NRC to

arrive at the finding and its significance, at a Regulatory Conference or (2) submit your position

on the finding to the NRC in writing. If you request a Regulatory Conference, it should be held

within 30 days of the receipt of this letter and we encourage you to submit supporting

documentation at least one week prior to the conference in an effort to make the conference

more efficient and effective. If a Regulatory Conference is held, it will be open for public

observation. If you decide to submit only a written response, such submittal should be sent to

the NRC within 30 days of the receipt of this letter.

Please contact Mr. Kriss Kennedy at (817) 860-8144 within 10 days of the date of this letter to

notify the NRC of your intentions. If we have not heard from you within 10 days, we will

continue with our significance determination and enforcement decision and you will be advised

by separate correspondence of the results of our deliberations on this matter.

Since the NRC has not made a final determination in this matter, no Notice of Violation is being

issued for the inspection finding at this time. In addition, please be advised that the

characterization of the apparent violation described in the enclosed inspection report may

change as a result of further NRC review.

In accordance with 10 CFR 2.390 of the NRC's "Rules of Practice," a copy of this letter, its

enclosure(s), and your response will be made available electronically for public inspection in the

NRC Public Document Room or from the Publicly Available Records (PARS) component of

NRC's document system (ADAMS). ADAMS is accessible from the NRC Web site at

http:llwww.nrc.qov/reading-rm/adams.html (the Public Electronic Reading Room).

Should you have any questions concerning this inspection, we will be pleased to discuss them

with you.

Sincerely,

Arthur T. Howell III, Director

Division of Reactor Projects

Docket: 50-298

Ucense: DPR-46

Enclosure:

Inspection Report 05000298/2004014

w/attachment: Supplemental Information

cc w/enclosure:

Clay C. Warren, Vice President of

Strategic Programs

Nebraska Public Power District

1414 15W Street,

Columbus, NE 68601

John R. McPhail, General Counsel

Nebraska Public Power District

P.O. Box 499

Columbus, NE 68602-0499

P. V. Fleming, Licensing Manager

Nebraska Public Power District

P.O. Box 98

Brownville, NE 68321

Michael J. Linder, Director

Nebraska Department of

Environmental Quality

P.O. Box 98922

Lincoln, NE 68509-8922

Chairman

Nemaha County Board of Commissioners

Nemaha County Courthouse

1824 N Street

Auburn, NE 68305

Sue Semerena, Section Administrator

Nebraska Health and Human Services System

Division of Public Health Assurance

Consumer Services Section

301 Centennial Mall, South

P.O. Box 95007

Lincoln, NE 68509-5007

Ronald A. Kucera, Deputy Director

for Public Policy

Department of Natural Resources

P.O. Box 176

Jefferson City, MO 65101

Jerry Uhlmann, Director

State Emergency Management Agency

P.O. Box 116

Jefferson City, MO 65102-0116

Chief, Radiation and Asbestos

Control Section

Kansas Department of Health

and Environment.

Bureau of Air and Radiation

1000 SW Jackson, Suite 310

Topeka, KS 66612-1366

Daniel K. McGhee

Bureau of Radiological Health

Iowa Department of Public Health

401 SW 7th Street, Suite D

Des Moines, IA 50309

William J. Fehrman, President.

and Chief Executive Officer

Nebraska Public Power District

1414 15th Street

Columbus, NE 68601

Chief Technological Services Branch

National Preparedness Division

Department of Homeland Security

Emergency Preparedness & Response Directorate

FEMA Region VII

2323 Grand Boulevard, Suite 900

Kansas City, MO 64108-2670

Jerry C. Roberts, Director of

Nuclear Safety Assurance

Nebraska Public Power District

P.O. Box 98

Brownville, NE 68321

Electronic distribution by RIV:

Regional Administrator (BSM1)

DRP Director (ATH)

DRS Director (DDC)

Senior Resident Inspector (SCS)

Branch Chief, DRP/C (KM K)

Senior Project Engineer, DRP/C (WCW)

Staff Chief, DRP/TSS (PHH)

RITS Coordinator (KEG)

Dan Merzke, Pilot Plant Program (DXM2)

RidsNrrDipmUpb

Jennifer Dixon-Herrity, OEDO RIV Coordinator (JLD)

CNS Site Secretary (SLN)

Dale Thatcher (DFT)

W. A. Maier, RSLO (WAM)

ADAMS: X Yes 0 No Initials:__

X Publicly Available 0 Non-Publicly Available 0 Sensitive X Non-Sensitive

R:VCNS\2004\CN2004-14RP-SCS.wpd

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SDCoch rum j SCSchw~ind j DPLoveless JKMVKennedy IDDChamberlain jATHowe~l

I I I

________________ I _____________ _____________ A. _________________ I __________________ I ______________

OFFICIAL RECORD COPY T=Telephone E=E-mail F=Fax

SUMMARY OF FINDINGS

IR05000298/2004014; 02/11/04 - 07/15/04; Cooper Nuclear Station; Equipment Alignment.

The report documents the NRC's inspection of the misalignment of the service water system

that existed for 21 days. The inspection identified one finding whose safety significance has

preliminarily been determined to be Greater than Green. The significance of most findings is

indicated by their color (Green, White, Yellow, Red) using Inspection Manual Chapter 0609,

"Significance Determination Process." The NRC's program for overseeing the safe operation of

commercial nuclear power reactors is described in NUREG-1 649, "Reactor Oversight Process,"

Revision 3, dated July 2000.

A. NRC-Identified and Self-Revealing Findings

Cornerstone: Mitigating Systems

TBD. A self-revealing apparent violation of 10 CFR 50, Appendix B, Criterion V

was identified for the failure to provide adequate instructions for restoring the

service water system to an operable configuration following the completion of

maintenance activities. This condition existed from January 21, 2004, to

February 11, 2004, and resulted in Division 2 of the service water system as well

as Emergency Diesel Generator 2 being inoperable for 21 days.

This finding is unresolved pending completion of a significance determination.

The finding was greater than minor because it affected the reliability of the

service water system which is relied upon to mitigate the affects of an accident.

The finding was determined to have a potential safety significance greater than

very low significance because it caused an increase in the likelihood of an

initiating event, namely, a loss of service water, as well as increasing the

probability that the service water system would not be available to perform its

mitigating systems function (Section 1R04).

Attachment

REPORT DETAILS

1. REACTOR SAFETY

Cornerstones: Mitigating Systems

1R04 Equipment Alignment

a. Inspection Scope

The inspectors reviewed the root cause analysis and corrective actions regarding the

failure to restore Division 2 of the service water (SW) system to normal alignment

following maintenance on January 21, 2004.

b. Findings

Introduction. A self-revealing apparent violation of 10 CFR 50, Appendix B, Criterion V

was identified for the failure to provide adequate instructions for restoring the service

water system to an operable configuration following the completion of maintenance

activities on January 21, 2004. This resulted in Division 2 of the service water system

being inoperable from January 21 through February 11, 2004.

Description. Cooper Nuclear Station is equipped with two divisions of Service water,

Division 1 and 2, each containing two pumps. The two pumps in each division

discharge to a common header. Service water passes through a discharge strainer and

continues to the plant. Gland water is supplied to each pump from a connection

downstream of the discharge strainer in the respective divisions. The gland water in

each division supplies cooling and lubricating water to the pump shaft bearings. Gland

water is required to support the operability of the service water pumps. A cross-connect

line exists between the Division 1 and Division 2 gland water supplies which is only used

during maintenance activities. By procedure, if the Division 1 and Division 2 gland water

supplies are cross-connected, the division of Service water that is not supplying its own

gland water must be declared inoperable.

On February 8, control room operators received trouble alarms on both the Division 1

and 2 service water gland water supplies. In accordance with the alarm response

procedure, an operator was dispatched to the service water pump room where it was

determined that the alarm was caused by low pressure on each of the gland water

systems. There are no operability limits associated with gland water pressure, only

gland water flow, which was verified to be acceptable. The alarm cleared and no further

actions were taken. The occurrence was documented in the corrective action program

as Notification 1029449.

On February 11, an additional trouble alarm was received on the Division 2 service

water gland water supply. The gland water flow was found to be acceptable and the

alarm cleared, however, the licensee performed the additional action of verifying the

gland water valve lineup. As a result, operators discovered that the Division 2 gland

water supply valve (SW-28) was shut and the cross-connect valves (SW-1 479 & SW-

1480) were open. This configuration was not in accordance with System Operating

Attachment

-2-

Procedure (SOP) 2.2.71, "Service Water System," Revision 69. In response, the

licensee immediately declared Division 2 of the service water system inoperable and

entered Technical. Specification 3.7.2 which required operators to restore the inoperable

division of service water to an operable status within 30 days or place the plant in a hot

shutdown condition within 12 hours1.388889e-4 days <br />0.00333 hours <br />1.984127e-5 weeks <br />4.566e-6 months <br />. Emergency Diesel Generator 2, Division 2 of the

residual heat removal system, and Division 2 of the reactor equipment cooling system

were declared inoperable as well since service water is required to support operability of

these systems. The licensee immediately restored the valve lineup per SOP 2.2.71 and

the affected equipment was declared operable.

The licensee documented this valve misalignment issue in their corrective action

program as Significant Condition Report 2004-0163. The subsequent investigation

determined that the valve misalignment had existed since routine preventive

maintenance had been performed on the Division 2 service water discharge strainer on

January 21, or approximately 21 days. Clearance Order SWB-1-4324147 SW-STNR-B

was issued in support of this maintenance which required the strainer to be removed

from service in accordance with SOP 2.2.71. SOP 2.2.71, Section 13, "Securing SW

Zurn Strainer," directed operators to open the gland water cross-connect valves and

shut the Division 2 supply valve (SW-28). The clearance order was released later the

same day following completion of the maintenance. The instructions (release notes) on

the clearance order directed operators to "release tags and restart [the] strainer lAW [in

accordance with SOP] 2.2.71." Operators utilized SOP 2.2.71, Section 12, "Starting SW

Zurn Strainer," to restart the strainer. However, Section 12 to did not contain

instructions to restore the gland water supply to its normal configuration. Those

instructions were located in Section 10, "SW Gland Water Subsystem B Operation"

which was not referenced by the tagout and was not used by personnel during system

restoration. As a result, upon completion of the activity, operators declared DMsion 2 of

service water operable unaware that the gland water systems remained cross-

connected.

Analysis. The failure to establish appropriate procedural guidance for the restoration of

the Division 2 service water pump gland water supply following maintenance and prior to

returning the system to service was considered to be a performance deficiency. This

deficiency resulted in the Division 2 service water pump gland water being provided by

the Division 1 service water pumps. In this configuration, a failure of the Division 1

pumps would have resulted In loss of gland water to the Division 2 pumps, and the

potential loss of all service water. This finding affected both the Initiating Events

Cornerstone and the Mitigating Systems Comerstone and was more than minor since it

affected the reliability of the service water system which provides the ultimate heat sink

for the reactor during accident conditions. The inspectors evaluated the issue using the

SDP Phase 1 Screening Worksheet for the Initiating Events, Mitigating Systems, and

Barriers Cornerstones provided in Manual Chapter 0609, Appendix A, "Significance

Determination of Reactor Inspection Findings for At-Power Situations." This issue

caused an increase in the likelihood of an initiating event, namely, a loss of.service

water, as well as increasing the probability that the service water system would not be

available to perform its mitigating systems function. Therefore, a Phase 2 analysis was

Attachment

-3-

performed.

Phase 2 Estimation for Internal Events

In accordance with Manual Chapter 0609, Appendix A, Attachment 1, "User Guidance

for Significance Determination of Reactor Inspection Findings for At-Power Situations,"

the inspectors evaluated the subject finding using the Risk-Informed Inspection

Notebook for Cooper Nuclear Station, Revision 1. The following assumptions were

made:

  • The failure of gland water cooling to a service water pump will result in the failure

of the pump to meet its risk-significant function.

a The configuration of the service water system increased the likelihood that all

service water would be lost.

a The condition existed for 21 days. Therefore, the exposure time window used

was 3 - 30 days.

a The initiating event likelihood credit for loss of service water system was

increased from five to four by the senior reactor analyst in accordance with

Usage Rule 1.2 in Manual Chapter 0609, Appendix A, Attachment 2, "Site

Specific Risk-Informed Inspection Notebook Usage Rules.* This change reflects

the fact that the finding increased the likelihood of a loss of service water, a

normally cross-tied support system.

The configuration of the service water system did not increase the probability

that the system function would be lost by an order of magnitude because both

pumps in Division 1 would have to be lost before the condition would affect

Division 2. Therefore, the order of magnitude assumption was that the service

water system would continue, to be a multi-train system.

Because both divisions of service water continued to run and would have been

available without an independent loss of Division 1, this condition decreased the

reliability of the system, but not the function. Therefore, sequences with loss of

the service water mitigating function were not included in the analysis.

The last two assumptions are a deviation from the Cooper Risk-informed Notebook that

was recommended by the Senior Reactor Analyst. This deviation represents a Phase 3

analysis in accordance with Manual Chapter 0609, Appendix A, Attachment 1, in the

section entitled: "Phase 3 - Risk Significance Estimation Using Any Risk Basis That

Departs from the Phase I or 2 Process.*

Table 2 of the risk-informed notebook requires that all initiating event scenarios be

evaluated when a performance deficiency affects the service water system. However,

given the assumption that the service water system function was not degraded, only the

Attachment

-4-

sequences with the special initiator for Loss of Service Water (TSW) and the sequences

related to a Loss of NC are applicable to this evaluation.

Using the counting rule worksheet, this finding was estimated to be YELLOW.

However, because several assumptions made during the Phase 2 process were overly

conservative, a Phase 3 evaluation is required.

Phase 3 Analysis

Internal Initiating Events

Assumptions:

As stated above, the analyst modified the Phase 2 estimation by not including the

sequences from initiating events other than a loss of service water. This change alone

represents a Phase 3 analysis.

However, the results from the modified notebook estimation were compared with an

evaluation developed using a Standardized Plant Analysis Risk (SPAR) model

simulation of the cross tied service water divisions, as well as an assessment of the

licensee's evaluation provided by the licensee's probabilistic risk assessment staff. The

SPAR runs were based on the following analyst assumptions:

a. The Cooper SPAR model was revised to better reflect the failure logic for the

service water system. This model, including the component test and

maintenance basic events, represents an appropriate tool for evaluation of the

subject finding.

b. NUREG/CR-5496, "Evaluation of Loss of Offsite Power Events at Nuclear Power

Plants: 1980 - 1996," contains the NRC's current best estimate of both the

likelihood of each of the loss of offsite power (LOOP) classes (i.e., plant-

centered, grid related, and severe weather) and their recovery probabilities.

c. The service water pumps at Cooper will fail to run if gland water is lost for 30

minutes or more. If gland water is recovered within 30 minutes of loss, the

pumps will continue to run for their mission time, given their nominal failure rates.

d. The condition existed for 21 days from January 21 through February 11, 2004

representing the exposure time.

e. The nominal likelihood for a loss of service water, IELCTSw), at the Cooper Nuclear

Station is as stated in NUREG/CR-5750, "Rates of Initiating Events at Nuclear

Power Plants: 1987 - 1995," Section 4.4.8, "Loss of Safety-Related Cooling

Water System." This reference documents a total loss of service water

frequency at 9.72 x 1V"per critical year.

Attachment

-5-

f. The nominal likelihood for a partial loss of service water, IEL~pTsw), at the Cooper

Nuclear Station is as stated in NUREG/CR-5750, "Rates of Initiating Events at

Nuclear Power Plants: 1987 - 1995," Section 4.4.8, "Loss of Safety-Related

Cooling Water System." This reference documents a partial loss of service

water frequency (loss of single division) at 8.92 x IV0 per critical year.

g. The configuration of the service water system increased the likelihood that all

service water would be lost. The increase in loss of service water initiating event

likelihood best representing the change caused by this finding is one half the

nominal likelihood for the loss of a single division. The analyst noted that the

nominal value represents the likelihood that either division of service water is

lost. However, for this finding, only losses of Division I equipment result in the

loss of the other division.

h. The SPAR HRA method used by Idaho National Engineering and Environmental

Laboratories during the development of the SPAR models and published in Draft

NUREG/CR-xxxxx, INEEL/EXT-02-10307, "SPAR-H Method," is an appropriate

tool for evaluating the probability of operators recovering from a loss of Division I

service water.

The probability of operators failing to properly diagnose the need to restore

Division 2 service water gland water upon a loss of Division 1 service water is

0.4. This assumed the nominal diagnosis failure rate of 0.01 multiplied by the

following performance shaping factors:

4 Available Time: 10

The available time was barely adequate to complete the diagnosis. The

analyst assumed that the diagnosis portion of this condition included all

activities to identify the mispositioned valves. A licensee operator took 21

minutes to complete the steps. The analyst noted that this walk through

was conducted in a vacuum. During a real incident, operators would

have to prioritize many different annunciators. Additionally, operations

personnel had been briefed on the finding at a time prior to the walk

through, so they were more knowledgeable of the potential problem than

they would have been prior to the identification of the finding.

+ Stress: 2

Stress under the conditions postulated would be high. Multiple alarms

would be initiated including a loss of the Division 1 service water and the

loss of gland water to DMsion 2. Additionally, assuming that indications

of gland water failure were believed, the operators would understand that

the consequences of their actions would represent a threat to plant

safety.

Attachment

-6-

  • Complexity: 2

The complexity of the tasks necessary to properly diagnose this condition

was determined to be moderately complex. The analyst determined that

there was some ambiguity in the diagnosis of this condition. The

following factors were considered:

,, Division 1 would be lost and may be prioritized above Division 2.

  • The diagnosis takes place at both the main control room and the

auxiliary panel in the service water structure and requires

interaction between at least two operators.

There have previously been alarms on gland water annunciators

when swapping Divisions. Therefore, operators may hesitate to

take action on Division 2 given problems with Division 1.

Previous small bore piping clogging events may mislead the

operators during their diagnosis.

Analysis:

Initiating Event Calc:

The analyst calculated the new initiating event likelihood, IEL(Tsw-..), as follows:

IEL(TwSWs) = IEL(rSW) + [ 1/2 * IEL(sw)] =

9.72 x 104 + [0.5 * 8.92 x 10 3 ]=

5.43 x 10"/ yr - 8760 hrs/yr

6.20 x 10"7/hr.

Evaluation of Change in Risk

The SPAR Revision 3.03 model was modified to include updated loss of offsite power

curves as published in NUREG CR-5496, as stated in Assumption b. The changes to

the loss of offsite power recovery actions and other modifications to the SPAR model

were documented in Table 2. In addition, the failure logic for the service water system

was significantly changed as documented in Assumption a. These revisions were

incorporated into a base case update, making the revised model the baseline for this

evaluation. The resulting baseline core damage frequency, CDFb,,,, was 4.82 x 109 /hr.

The analyst changed this modified model to reflect that the failure of the Division 1

service water system would cause the failure of the gland water to Division 2. Division 2

was then modeled to fail either from independent divisional equipment failures, or from

the failure of Division 1. The analyst determined that the failure of Division 2 could be

prevented by operator recovery action. As stated in Assumption **,the analyst

Attachment

-7-

assumed that this recovery action would fail 40 percent of the time. The model was

requantified with the resulting current case conditional core damage frequency, CDF=,

of 1.74 x 108 /hr.

The change in core damage frequency (ACDF) from the model was:

ACDF =CDF=,=,- CDFI,

= 1.74 x 10-8 - 4.82 x 10-9 = 1.26 x 108 /hr.

Therefore, the total change in core damage frequency over the exposure time that was

related to this finding was calculated as:

ACDF = 1.26 x 10-8 /hr * 24 hr/day * 21 days = 6.35 x 10-6 for 21 days

The risk significance of this finding is presented in Table 3.a. The dominant cutsets

from the internal risk model are shown in Table 3.b.

Table 2: Baseline Revisions to SPAR Model

Basic Event Title Original Revised

ACP-XHE-NOREC-30 Operator Fails to Recover AC .22 5.14 x 10.1

Power in 30 Minutes

ACP-XHE-NOREC-4H Operator Fails to Recover AC .023 6.8 x 10.2

Power in 4 Hours

ACP-XHE-NOREC-90 Operator Fails to Recover AC .061 2.35 x 10.1

Power in 90 Minutes

ACP-XHE-NOREC-BD Operator Fails to Recover ACP .023 6.8 x 10.2

before Battery Depletion

IE-LOOP Loss of Offsite Power Initiator 5.20 x 0-6/hr 5.32 x 104 /hr

EPS-DGN-FR-FTRE Diesel Generator Fails to Run - 0.5 hrs. 0.5 hrs.

Early Time Frame

EPS-DGN-FR-FTRM Diesel Generator Fails to Run - 2.5 hrs. 13.5 hrs.

Middle Time Frame*

OEP-XHE-NOREC-10H Operator Fails to Recover AC 2.9 x 10.2 5.6 x 10.2

Power in 10 Hours

OEP-XHE-NOREC-1 H Operator Fails to Recover AC 1.2 x 10.1 3.93 x 10.1

Power in 1 Hours

Attachment

-8-

OEP-XHE-NOREC-2H Operator Fails to Recover AC 6.4 x 10.2 2.49 x 10-1

Power in 2 Hours

OEP-XHE-NOREC-4H Operator Fails to Recover AC 4.5 x 10.2 1.36 x 10'1

Power in 4 Hours

OEP-XHE-NOREC-8H Operator Fails to Recover AC 3.2 x 10.2 7.0 x 10.2

Power in 8 Hours

  • Diesel Mission Time was increased from 2.5 to 14 hours1.62037e-4 days <br />0.00389 hours <br />2.314815e-5 weeks <br />5.327e-6 months <br /> in accordance with NUREG/CR-5496

Attachment

-9-

Table 3.a: Evaluation Model Results

Model Result Core Damage LERF

Frequency

SPAR 3.03, Baseline: Internal Risk 4.8 x 10 9/hr 4.4 x 10-9 /hr

Revised Internal Events Risk 1.7 x 10"8/hr 1.7 x 10"8/hr

TOTAL Internal Risk (ACDF) 6.4 x 10- 6.3 x 10-6

Baseline: External Risk 7.9 x 101 1/hr 17.2 x 10"11/hr

External Events Risk 7.1 x 10 9/hr 16.5 x 10-9/hr

TOTAL External Risk (ACDF) 3.6 x 10-6 3.2 x 10"6

TOTAL Internal and External 1.0 x 10"5 9.5 x 10-6

Change

NOTE 1: The analyst assumed that the ratio of high and low pressure sequences were the

same as for internal events baseline.

Table 3.b: Top Risk Cutsets

Initiating Event Sequence Sequence Importance

Number

Loss of Offsite Power 39-04 EPS-VA3-AC4H 1.4 x 10-8

39-10 EPS-RCI-VA3-AC4H 7.6 x 10.10

39-14 EPS-RCI-HCI-AC30MIN 5.2 x 10-10

39-24 EPS-SRVP2 3.2 x 10-10

39-22 EPS-SRVP1-RCI-VA3- 8.4 x 10.11

AC90MIN

7 SPC-SDC-CSS-CVS 5.4 x 10-11

36 RCI-HCI-DEP 4.7 x 10-11

6 SPC-SDC-CSS-VA1 4.6 x 10.11

39-23 EPS-SRVP1-RCI-HCI 2.7 x 10.11

Transient 62 SRV-P1-PCS-MFW-CDS- 6.0 x 10.10

I LCS

Attachment

-10-

63-05 PCS-SRVP1-SPC-CSS-VA1 2.9 x 10`10

64-11 PCS-SRVP2-LCS-LCI 1.0 x 10.10

9 PCS-SPC-SDC-CSS-CR1- 3.7 x 10"11

VAl

63-06 PCS-SRVP1-SPC-CSS-CVS 2.9 x 10"11

63-32 PCS-SRVP1-RCI-HCI-DE2 2.6 x 10-11

Loss of Service Water System 9 PC1-SPC-SDC-CSS-CR1- 2.2 x 10-11

I I_VA1

External Initiating Events:

In accordance with Manual Chapter 0609, Appendix A, Attachment 1, Step 2.5,

"Screening for the Potential Risk Contribution Due to External Initiating Events," the

analyst assessed the impact of external initiators because the Phase 2 SDP result

provided a Risk Significance Estimation of 7 or greater.

Seismic, High Winds, Floods, and Other External Events:

The analyst determined, through plant walkdown, that the major divisional equipment

associated with the service water system were on the same physical elevation as its

redundant equipment in the altemate division. All four service water pumps are located

in the same room at the same elevation. Both primary switchgear are at the same

elevation and in adjacent rooms. Therefore, the likelihood that internal or external

flooding and/or seismic events would affect one division without affecting the other was

considered to be extremely low. Likewise, high wind events and transportation events

were assumed to affect both divisions equally.

Fire:

The analyst evaluated the list of fire areas documented in the IPEEE, and concluded

that the Division 1 service water system could fail in internal fires that did not directly

affect Division 2 equipment. These fires would constitute a change in risk associated

with the finding. As presented in Table 4, the analyst identified two fire areas of

concern: Pump room fires and a fire in Switchgear 1 F. Given that all four service water

pumps are located in one room, three different fire sizes were evaluated, namely: one

pump fires, three pump fires, and four pump fires.

In the Individual Plant Examination for External Events Report - Cooper Nuclear Station,

the licensee calculated the risk associated with fires in the service water pump room

(Fire Area 20A). The related probabilities for these fires were as follows:

Attachment

-11-

Parameter Variable Probability

Fire Ignition Frequency Lre 6.55 x 103/yr

Conditional Probability of a Large Oil Spill Parge Spin 0.18

Conditional Probability of Fire less than 3 minutes PShor Fi, 0.10

Conditional Probability of Unsuccessful Halon PHaon 0.05

Probability of Losing One Division I Pump in a One P1-1 0.5

Pump Fire

Probability of Losing Both Division I Pumps in a Three P2-3 0.5

Pump Fire

Probability of Losing One Division I Pump in a Three P1-3 0.5

Pump Fire

Conditional Probability of Losing the Running Division I P,.un 1 0.5

Pump Given a Fire Damaging a Single Pump

Failure to Run Likelihood for a Service Water Pump LFT 3.0 x 10G/hr

Failure to Start Probability per Demand for a Service PM 3.0 x 10"3

Water Pump I I _I

As described in the IPEEE, the licensee determined that there were three different

potential fire scenarios in the service water pump room, namely: a fire damaging one

pump, caused by a small oil fire, a fire that results from the spill of all the oil from a

single pump that damages three pumps; and fires that affect all four pumps. The

licensee had determined that fires affecting only two pumps were not likely. The analyst

determined that a four-pump fire was part of the baseline risk, therefore, it would not be

evaluated. A one-pump fire would not automatically result in a plant transient.

However, the analyst assumed that a three-pump fire affecting both of the Division I

pumps, would result in a loss of service water system initiating event.

The IPEEE stated that a single pump would be damaged in an oil fire that resulted from

a small spill of oil, Lon. Pump. The analyst, therefore, calculated the likelihood that a fire

would damage a single pump as follows:

Lone Pump = L*, * (1 - Prge spl)

= 6.55 x 10C3 /yr - 8760 hrs/yr * (1 - 0.18)

= 6.78 x 10"7/hr

Attachment

-12-

As in the IPEEE, the analyst assumed that all pumps would be damaged in an oil fire

that resulted from a large spill of oil, that lasted for less than 3 minutes, if the halon

system failed to actuate. It should be noted that the intensity of an oil fire is based on

the availability of oxygen, and the fire is assumed to continue until all oil is consumed or

it is extinguished. Therefore, the shorter the duration of the fire, the higher its intensity

and the more likely it is to damage equipment in the pump room. Should the fire last for

less than 3 minutes and the halon system successfully actuate, or if the fire lasted for

longer than 3 minutes, the licensee determined that a single pump would survive the

fire, LIres Pumps* The analyst, therefore, calculated the likelihood that a fire would

damage three pumps as follows:

LTh*, Pumps = [L. * Purge SpE * Psh

8 rt, * (1 - PHalon)] + [LFj. * P,.Lg° spp * (1 - PShcit R)]

= [6.55 x 1O3 /yr + 8760 hrs/yr * 0.18 * 0.10 * (1 - 0.05)]

+ [6.55 x 10 3/yr + 8760 hrs/yr * 0.18 * (1 - 0.10)]

= 1.34 x 107 /hr

The likelihood of a single pump in Division 1 being damaged because of a fire, Lot, pump

was calculated as follows:

LOW Pump = (LOne Pump * PI-.) + (Lree Pumps * P 1-)

4

= (6.78 x 10 7/hr * 0.5) + (1.34 x 1 0"7/hr * 0.5)

= 4.06 x 10"7/hr

The analyst assumed that a fire damaged pump would remain inoperable for the 30-day

allowed-outage time. Therefore, the probability that the redundant Division 1 pump

would start and run for 30 days, PA Fak, was calculated as follows:

PtFas = Prs * P,-1 + L-T

= (3.0 x 10-1 * 0.5) +(3.0 x 105/hr * 24 hrs/day *30 days)

= 1.5 x 10"3 + 2.16 x 10. 2

-2.31 x 10 2

The likelihood of having a loss of all service water as a result of a one-pump fire,

Lpump LOSWS, is then calculated as follows:

Lpump LOSWS = LDIvl Pump * P FalMs

= 4.06 x 10 7/hr * 2.31 x 10.2

Attachment

-13-

= 9.38 x 109/hr

The likelihood of both pumps in Division 1 being damaged because of a fire, LDI,, Pumps

was calculated as follows:

LDWI Pumps = LThree Pumps * P2-3

=1.34 x 10 7/hr * 0.5

= 6.7 x 10 8/hr

Given that a fire-induced loss of both Division 1 pumps results in a loss of service water

system gland water, and the assumption was made that the gland water was

unrecoverable during large fire scenarios, LD, 1 Pumps is equal to the likelihood of a loss of

service water system initiating event.

The analyst used the revised baseline and current case SPAR models to quantify the

conditional core damage probability for a fire that takes out both Division I pumps or one

Division 1 pump with a failure of the second pump. A fire that affects both Division 1

pumps was assumed to cause an unrecoverable loss of service water initiating event.

The baseline conditional core damage probability was determined to be 1.99 x 10-8. The

current case probability was 6.63 x 10'. Therefore, the ACDP was 6.63 x 104.

The analyst also assessed the affect of this finding on a postulated fire in

Switchgear 1 F. The analyst walked down the switchgear rooms and interviewed

licensed operators. The analyst identified that, by procedure, a fire in Switchgear 1 F

would require de-energization of the bus and subsequent manual scram of the plant.

Additionally, the analyst noted that no automatic fire suppression existed in the room.

Therefore, the analyst used the fire ignition frequency stated in the IPEEE, namely

3.70 x 10 3/yr (Lsj,*1e,), as the frequency for loss of Switchgear 1 F and a transient.

The analyst used the revised baseline and current case SPAR models to quantify the

conditional core damage probabilities for a fire in Switchgear 1 F. The resulting CCDPs

were 1.88 x 104 (CCDP,.,) for the baseline and 1.70 x 10.2 (CCDPurrjnt. The change in

core damage frequency was calculated as follows:

ACDF = L..cger * (CCDPc.,ent - CCDPi..)

= 3.70 x 10"3/yr + 8760 hrs/yr * (1.70 x 10.2 1.88 x 104)

= 7.10 x 10 9/hr

Table 4: Internal Fire Risk

Attachment

-14-

Fire Areas: Fire Type Fire Ignition ACDP ACDF

Frequency

Switchgear 1F Shorts Bus 4.22 x 107/hr 1.68 x 10.2 7.10 x 10"9/hr

Service Water Pump One Pump 9.38 x 10"9/hr 6.63 x 104 6.22 x 10"1 /hr

Roam Both Pumps 6.7 x 104/hr 6.63 x 104 4.44 x 1011/hr

Total ACDF for Fires affecting the Service Water System: 7.14 x 10 9/hr

Exposure Time (21 days): 5.04 x 10Vhrs

Extemal Events Change in Core Damage Frequency: 3.60 x 10"8

Potential Risk Contribution from Large Early Release Frequency (LERF):

In accordance with Manual Chapter 0609, Appendix A, Attachment 1, Step 2.6,

'Screening for the Potential Risk Contribution Due to LERF," the analyst assessed the

impact of large early release frequency because the Phase 2 SDP result provided a risk

significance estimation of 7.

In BWR Mark I containments, only a subset of core damage accidents can lead to large,

unmitigated releases from containment that have the potential to cause prompt fatalities

prior to population evacuation. Core damage sequences of particular concern for Mark I

containments are ISLOCA, ATWS, and Small LOCA/Transient sequences involving high

reactor coolant system pressure. A loss of service water is a special initiator for a

transient. Step 2.6 of Manual Chapter 0609 requires a LERF evaluation for all reactor

types if the risk significance estimation is 7 or less and transient sequences are

involved.

In accordance with Manual Chapter 0609, Appendix H, "Containment Integrity SDP," the

analyst determined that this was a Type A finding, because the finding affected the plant

core damage frequency. The analyst evaluated both the baseline model and the current

case model to determine the LERF potential sequences and segregate them Into the

categories provided in Appendix H, Table 5.2, "Phase 2 Assessment Factors - Type A

Findings at Full Power. These categorizations, the LERF factors, and an estimation of

the change in LERF are documented in Table 5 of this worksheet.

Following each model run, the analyst segregated the core damage sequences as

follows:

Loss of coolant accidents were assumed to result in a wet drywell floor. The

analyst assumed that during all station blackout initiating events the drywell floor

remained dry. The Cooper Nuclear emergency operating procedures require

drywell flooding if reactor vessel level can not be restored. Therefore, the

Attachment

-15-

analysts assumed that containment flooding was successful for all high pressure

transients and those low pressure transients that had the residual heat removal

system available.

All Event V initiators were grouped as intersystem loss of coolant accidents

(ISLOCA)

Transient Sequence 65, Loss of dc Sequence 62, Loss of service water system

Sequence 71, small loss of coolant accident Sequence 41, medium loss of

coolant accident Sequence 32, large loss of coolant accident Sequence 12, and

LOOP Sequence 40 cutsets were copsidered anticipated transients without

scram (ATWS)

All LOOP Sequence 39 cutsets were considered Station Blackouts. Those with

success of safety-relief valves to close or a single stuck-open relief valve were

considered high pressure sequences. Those with more than one stuck-open

relief valve were considered low pressure sequences.

Transients that did not result in an ATWS were assumed to be low pressure

sequences if the cutsets included low pressure injection, core spray, or more

than one stuck-open relief valve. Otherwise, the analyst assumed that the

sequences were high pressure.

Small break loss of coolant accident, Sequence 1 cutsets, that represent stuck-

open relief valves and other recoverable incidents, were assumed to result in a

dry floor. All other cutsets were assumed to provide a wetted drywell floor.

The resulting ALERF for internal events was 6.42 x 106, as documented in Table 5.

Additionally, the analyst used the Internal events LERF ratios to estimate the extemal ",

events contribution to LERF. As documented in Table 3.a, the e xterntLevents-ALEBR

was calculated as .2 _x I0'.L--

L

Attachment

-16-

Table 5: Large Early Release Frequency

Event Drywell Current Case Baseline LERF Factor ALERF

Floor

ISLOCA 4.70e-1 3 4.70e-1 3 1.0 0.00e+00

ATWS 3.26e-1 1 3.14e-1 1 0.3 3.60e-13

SBO High Wet 0.00e+00 0.00e+00 0.6 0.00e+00

Dry 1.57e-08 3.51e-09 1.0 1.22e-08

SBO Low Wet 0.00e+00 0.00e+00 0.1 0.OOe+00

Dry 3.21e-10 5.99e-11 1.0 2.61e-10

Transient High Wet 1.00e-09 8.87e-10 0.6 6.78e-1 1

Dry 0.00e+00 0.00e+00 1.0 0.00e+00

Transient Low Wet 1.78e-11 1.16e-11 0.1 6.20e-13

Dry 3.20e-10 3.17e-10 1.0 3.00e-12

SBLOCA Wet 1.82e-12 7.93e-13 0.6 6.16e-13

Dry 2.32e-12 1.96e-13 1.0 2.12e-12

MBLOCA Wet 1.43e-12 1.21e-12 0.1 2.17e-14

Dry 0.00e+00 0.OOe+00 1.0 0.00oe+00

LBLOCA Wet 3.74e-12 3.59e-12 0.1 1.51e-14

Dry 0.00e+00 0.00e+00 1.0 0.00e+00

Total Delta CDF per hour 1.74e-08 4.82e-09 1.26e-08

Total Delta LERF per Hour 1.70e-08 4.43e-09 1.25e-08

Exposure Time (21 days): 5.04e+02

Total ALERF 6.31 e-06

Phase 3 Conclusion

Enforcement. 10 CFR Part 50, Appendix B, Criterion V, "Instructions, Procedures, and

Drawings," states that activities affecting quality shall be prescribed by documented

instructions, procedures, or drawings, of a type appropriate to the circumstances and

shall be accomplished In accordance with these instructions, procedures, or drawings.

Attachment

-17-

Contrary to this requirement, Clearance Order SWB-1 -4324147 SW-STNR-B did not

provide adequate instructions to restore the service water system to an operable

configuration following the completion of maintenance activities on January 21, 2004.

This resulted in Division 2 of the service water system being inoperable from January 21

through February 11, 2004. This violation of 10 CFR Part 50, Appendix B, Criterion V is

identified as an Apparent Violation (AV 05000298/2004014-01) pending determination of

the finding's final safety significance.

4OA6 Meetings, Including Exit

On July 22, 2004, the inspectors presented the results of the resident inspector activities

to J. Roberts, Director of Nuclear Safety Assurance, and other members of his staff who

acknowledged the finding.

The inspectors confirmed that proprietary information was not provided by the licensee

during this inspection.

ATTACHMENT: SUPPLEMENTAL INFORMATION

Attachment

SUPPLEMENTAL INFORMATION

KEY POINTS OF CONTACT

Licensee Personnel

J. Bednar, Emergency Preparedness Manager

C. Blair, Engineer, Licensing

M. Boyce, Corrective Action & Assessments Manager

J. Christensen, Director, Nuclear Safety Assurance

S. Minahan, General Manager of Plant Operations

T. Chard, Radiological Manager

K. Chambliss, Operations Manager

K. Dalhberg, General Manager of Support

J. Edom, Risk Management

R. Estrada, Performance Analysis Department Manager

M. Faulkner, Security Manager

J. Flaherty, Site Regulatory Liaison

P. Fleming, Licensing Manager

W. Macecevic, Work Control Manager

D. Knox, Maintenance Manager

LIST OF ITEMS OPENED, CLOSED, AND DISCUSSED

Opened

05000298/2004014-01 AV Inadequate instructions for restoration of the service

water system following maintenance (Section 1R04)

A-1 Attachment