ML20081M071
| ML20081M071 | |
| Person / Time | |
|---|---|
| Site: | Prairie Island  |
| Issue date: | 03/28/1995 |
| From: | Richard Anderson NORTHERN STATES POWER CO. |
| To: | NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM) |
| References | |
| TAC-M90186, NUDOCS 9503310166 | |
| Download: ML20081M071 (117) | |
Text
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Northem States Power Company Prairie island Nuclear Generating Plant 1717 Wakonade Dr. East Welch, Minnesota 55089 March 28, 1995 10 CFR Part 50 Section 50.55a U S Nuclear Regulatory Commission Attn: Document Control Desk Washington, DC 20555 PRAIRIE ISIAND NUCLEAR CENERATING PLANT Docket Nos. 50-282 License Nos. DPR-42 50-306 DPR-60 Response to Request for Additional Information on the 3rd 10-year Interval Inservice Inspection Program and Associated Reauests for Relief (TAC No. M90186)
On August 5, 1994 we submitted for review our third 10-year Inservice Inspection Examination Plan. By letter dated January 20, 1995, you requested additional information. Our responses to that request are contained in the attachments to this letter.
In this letter we have made new Nuclear Regulatory Commission commitments which are indicated in the text of our response enclosure within brackets.
Please contact Jack Leveille (612-388-1121, Ext. 4662) if you have any questions related to this letter.
l .
Roger 0 Anderson Director Licensing and Management Issues c: Regional Administrator, Region III, NRC Senior Resident Inspector, NRC NRR Project Manager, NRC J E Silberg; w/o Attachment 2 B W Brown, INEL Attachments:
- 1) RESPONSE TO REQUEST FOR ADDITIONAL INFORMATION - THIRD 10-YEAR INTERVAL INSERVICE INSPECTION EXAMINATION PLAN j
- 2) System Code Drawings (48 sheets) {
- 3) Request for Relief No. 3 (Rev. 1), 1 page ( ]
- 4) Request for Relief No. 5 (Rev. 1), 2 pages 9503310166 950328
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RESPONSE TO REQUEST FOR ADDITIONAL INFORMATION - THIRD 10-YEAR INTERVAL INSERVICE INSPECTION EXAMINATION PIAN A. Drawings included in the plan do not contain the information necessary to confirm the Code Class boundaries. Provide a copy of the drawings used in the determination of the Class boundaries. Also provide technical discussion on how the Code Class boundaries were determined.
RESPONSE
Attachment 2 contains a full set of Code Class boundary drawings (39806 through 39841). These drawings show all Code piping and boundaries. In addition, NH 39806 contains a " General Notes" section which details the criteria used for Code Classification based on Reg Guide 1.26. We believe these drawings should satisfy this question.
B. It appears that Class 2 piping welds on 2-inch nominal pipe size (NPS) safety injection piping have been excluded from inservice inspection.
Table IWC-2500-1, Examination Category C-F-1, states that high pressure safety injection (HPSI) piping and components with >l/5 in, nominal wall thickness and 2 NPS 2 and 5 NPS 4 require surface and volumetric examination. Have all Class 2 HPSI piping welds meeting the above criteria been included in the plan for examination? Furthermore, the Code states that HPSI piping >l 1/2 NPS may be exempted; however, the weldc must be included in the total weld count. Have all Class 2 HPSI piping welds on piping >l 1/2 NPS been included in the total weld count?
R.ESPONSE:
Original review of the safety injection piping determined that the piping was not characterized as high pressure piping and therefore inservice inspection was not required. During the Unit 2 ISI Program development (submitted in November 1994) the safety injection piping was characterized as high pressure piping and therefore subject to inservice inspection.
Unit 2 did not have any small bore welds in the safety injection system that met the exemption criteria.
[The Unit 1 Inservice Inspection Program will be revised to include the small bore safety injection piping. The revision will include boundary drawing updates, additional inservice inspection isometric drawings and inspection schedule plans. Any welds that meet the exemption criteria will be included in the total weld count. The revision will be complete at least six months prior to the next Unit 1 refueling outage.)
C. Code Class 2 piping welds in the residual heat removal, emergency core cooling, and containment spray systems are critical to the safe shutdown of the plant. It has been recognized that current Code examination requirements exclude selection of thin wall piping welds (<3/8 inch) in the subject systems. As a result, flaws in thin-wall piping would not be detected until through-wall leakage occurs. In the review of the license 9*s program, it has been noted that Class 2 welds <3/8 inch are included in the total Class 2 piping weld population but are excluded from examinations. The staff believes that it is technically prudent to perform
e Attachment 1 March 28, 1995 Pase 2 of 4 augmented volumetric examination based on wall thickness. Considering the safety significance of the subject systems, describe any plans for volumetric examination of a sample of thin-wall piping welds to assure the continued integrity of the subject systems.
RESPONSE
The Inservice Inspection Examination Plan was developed to follow the requirements in ASME Code Section XI as described by the 1989 Edition to the Code. Plans are to follow the Code requirements.
D. Request for Relief No. 1 states that Class 2 portions of the safety injection, residual heat removal, reactor coolant pump seal injection, charging line, and sample system, and of the reactor coolant system piping 3/4 inch or smaller, are non-isolable from Class 1 piping. Provide a list of the portions of these systems requiring relief and supporting drawings and explanations of why they are non-isolable. Also, in this list include the normal system pressure and expected test pressure.
RESPONSE 1 This Request for Relief dealt with the fact that some Code Class 2 pipe was directly connected to Code Class 1 pipe with no boundary isolation valve.
Since the hydrostatic test requirements for code Class 1 and 2 piping differ, relief was needed to allow testing Code Class 2 pipe to Code Class 1 requirements. With the acceptance of Code Case N-498, a hydro is no longer required, we therefore withdraw this Request for Relief.
i E. Request for Relief No. 3 requests relief from the volumetric examination of !
the reactor coolant pump casing welds as required by Table IWB-2500-1, j Examination Category B-L-1. Code Case N-481 provides an approved alternative to volumetric examination of pump casing welds. Has the licensee considered using Code Case N-481? Provide a technical discussion regarding this option. If Code Case N-481 is r.ot to be used, provide technical justification for how the licensee's alternative examinations, consisting of a surface and a VT-2 visual examination, provide equivalent protection to the Code-required volumetric examinntion.
RESPONSE
Request to use Code Case N-481 for Unit I was submitted on November 18, 1994 for use in the 2nd 10-year interval. We now plan to use Code Case N-481 for the 3rd 10-year interval as well. [ Code Case N-481 will be incorporated into the program documents for the 3rd 10-year interval).
Request for Relief No. 3 has been revised (Attachment 3) to remove reference to Category B-L-1, Item B12.10 from the relief request.
(Revision to the program documents will be completed at least six months prior to the next scheduled Unit i refueling outage.]
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Attachment i Huch 28,1995 Page 3 of 4 F. Request for Relief No. 4 seeks relief from IWC-5000 hydrostatic test pressure requirements by using IWB-5000. Page 3-1 of the Prairie Island Nuclear Generating Plant, Unit 1, Third 10-Year Interval Inservice Inspection Examination Plan references Code Case 498 under Source Documents. IWB-5000 hydrostatic test pressure requirements exceed Code Case N-498 requirements. Why is Request for Relief No. 4 necessary?
RESPONSE
This Request for Relief requested relief to perform a hydrostatic test of the steam generator Code Class 2 (secondary side) components to Class 1 requirements. Code Case N 498 allows an inservice pressure test in lieu of a hydrostatic test. We therefore withdraw this Request for Relief.
G. Request for Relief No. 5 addresses examination of nozzle inner radius sections. The request references Relief Request No. 66 from the Second 10 Year Interval (evaluated in NRC SER dated December 28, 1984) for its Alternate Examination. In a letter dated December 30, 1991, the licensee withdrew Request for Relief No. 66 and stated that technology has sufficiently improved to allow examination. Why is relief sought for this interval? If relief is deemed necessary, provide a technical justification of why the proposed alternative is acceptable. Also, discuss the previous examinations performed, including percentage of the Code-required examination that can and will be accomplished. Provide sketches, drawings, or limitation to examination sheets for the nozzle inner radius sections, including both areas being examined and not being examined.
RESPONSE
Since completion of the original inservice inspection program document, a technique has been developed to inspect the inner radius of the pressurizer and steam generator nozzles. Therefore, Request for Relief No. 5 is no longer applicable for the pressurizer and steam generator nozzles. Request for Relief No. 5 remains applicable for the regenerative heat exchanger.
Request for Relief No. 5 has been revised (Attachment No. 4) to delete references to pressurizer and steam generator radii.
J. Please verify that there are no additional relief requests, other than those submitted on June 1,1994. If additional relief requests are required, the licensee should submit them for staff review. Each request for relief should be a stand-alone document that includes the basis for relief and alternative examinations, not just a reference to relief requests used as part of the previous interval. Using relief requests from previous intervals as a basis for continued relief does not take into consideration recent upgrades in techniques, equipment, and Codes. For use as a guide when preparing requests for relief, attached is Appendix A, l
" Inservice Inspection: Guidance for Preparing Requests for Relief from )
Certain Code Requirements Pursuant to 10 CFR 50.55a(g)(5)." )
1 ISI3MI .IOC !
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t, Attachment 1 Kuch 28,1995 r Fue 4 of 4
RESPONSE
Two other items have been determined to require relief.~ ~0ne regards the acceptance standard used on the regenerative heat exchanger.circumferential head weld and is included in Request for Relief No. 5, Revision 1 discussed above. The other regards documentation requirements of existing calibration blocks to be discussed in a new Request for Relief, to be submitted under separate letter. At this time no additional Requests for Relief are anticipated. If relief is deemed necessary.at a future time, a Request for Relief will be submitted at that time.
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