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Cooper, Draft Inspection Report 05000298-04-014; Preliminary Greater than Green Finding
ML061870256
Person / Time
Site: Cooper Entergy icon.png
Issue date: 08/31/2004
From: Howell A T
NRC/RGN-IV/DRP
To: Edington R K
Nebraska Public Power District (NPPD)
References
EA-04-131, FOIA/PA-2006-0007 IR-04-014
Download: ML061870256 (24)


See also: IR 05000298/2004014

Text

4ý A ~UNITED STATES v SNUCLEAR REGULATORY

COMMISSION

REGION IV 4*! :";: O il RYAN PLAZA DRIVE, SUITE 400 A3- 5 ARLINGTON.

TEXAS 76011-4005

Ai'Uf'August XX, 2004 EA-04-131 Randall K. Edington, Vice President-Nuclear

and CNO Nebraska Public Power District P.O. Box 98 Brownville, NE 68321 SUBJECT: COOPER NUCLEAR STATION -NRC INSPECTION

REPORT 05000298/2004014;

PRELIMINARY

GREATER THAN GREEN FINDING Dear Mr. Edington: On July 15, 2004, the U. S. Nuclear Regulatory

Commission (NRC) completed

an inspection

at your Cooper Nuclear Station. The purpose of the inspection

was to followup on the misalignment

of the service water system that rendered one train of service water inoperable

for a period of 21 days. The enclosed inspection

report documents

an inspection

finding which was discussed

on July 22, 2004, with Mr. J. Roberts, Director of Nuclear Safety Assurance, and other members of your staff.The report discusses

a finding that appears to have Greater than Green safety significance.

As described

in Section 1 R04 of this report, this issue involved the failure to restore the Division 2 service water gland water supply to a normal alignment

on January 21, 2004, following maintenance

on the Division 2 service water discharge

strainer.

This error went undetected

until February 11, 2004, when a low pressure alarm prompted operators

to perform a confirmatory

valve alignment

during which it was discovered

that the Division 2 gland water supply was cross-connected

with the Division 1 supply. This resulted in Division 2 of the service water system and Emergency

Diesel Generator

2 being inoperable

for 21 days. This finding was assessed based on the best available

information, including

influential

assumptions, using the applicable

Significance

Determination

Process and was preliminarily

determined

to be a Greater than Green Finding. Because the preliminary

safety significance

is Greater than Green, the NRC requests that additional

information

be provided regarding

the nonrecovery

probability

for Division 2 of the service water system and any other considerations

you have identified

as impacting

the safety significance

determination.

This finding does not present a current safety concern because the valve lineup was restored to the normal configuration

per the system operating

procedure

and the affected equipment

was returned to an operable condition This finding is also an apparent violation

of NRC requirements

and is being considered

for I ao=0rft=VaM

1FWW= dkftM85 c IA-0=0=o6-

escalated

enforcement

action in accordance

with the "General Statement

of Policy and Procedure

for NRC Enforcement

Actions" (Enforcement

Policy), NUREG-1 600. The current enforcement

policy is included on the NRC's website at http://www.nrc.gov/what-we-do/regulatory/enforcement.html.

Before the NRC makes a final decision on this matter, we are providing

you an opportunity

(1) to present to the NRC your perspectives

on the facts and assumptions, used by the NRC to arrive at the finding and its significance, at a Regulatory

Conference

or (2) submit your position on the finding to the NRC in writing. If you request a Regulatory

Conference, it should be held within 30 days of the receipt of this letter and we encourage

you to submit supporting

documentation

at least one week prior to the conference

in an effort to make the conference

more efficient

and effective.

If a Regulatory

Conference

is held, it will be open for public observation.

If you decide to submit only a written response, such submittal

should be sent to the NRC within 30 days of the receipt of this letter.Please contact Mr. Kriss Kennedy at (817) 860-8144 within 10 days of the date of this letter to notify the NRC of your intentions.

If we have not heard from you within 10 days, we will continue with our significance

determination

and enforcement

decision and you will be advised by separate correspondence

of the results of our deliberations

on this matter.Since the NRC has not made a final determination

in this matter, no Notice of Violation

is being issued for the inspection

finding at this time. In addition, please be advised that the characterization

of the apparent violation

described

in the enclosed inspection

report may change as a result of further NRC review.In accordance

with 10 CFR 2.390 of the NRC's "Rules of Practice," a copy of this letter, its enclosure(s), and your response will be made available

electronically

for public inspection

in the NRC Public Document Room or from the Publicly Available

Records (PARS) component

of NRC's document system (ADAMS). ADAMS is accessible

from the NRC Web site at http:llwww.nrc.qov/reading-rm/adams.html (the Public Electronic

Reading Room).Should you have any questions

concerning

this inspection, we will be pleased to discuss them with you.Sincerely, Arthur T. Howell III, Director Division of Reactor Projects Docket: 50-298 Ucense: DPR-46 Enclosure:

Inspection

Report 05000298/2004014

w/attachment:

Supplemental

Information

cc w/enclosure:

Clay C. Warren, Vice President

of Strategic

Programs Nebraska Public Power District 1414 15W Street, Columbus, NE 68601 John R. McPhail, General Counsel Nebraska Public Power District P.O. Box 499 Columbus, NE 68602-0499

P. V. Fleming, Licensing

Manager Nebraska Public Power District P.O. Box 98 Brownville, NE 68321 Michael J. Linder, Director Nebraska Department

of Environmental

Quality P.O. Box 98922 Lincoln, NE 68509-8922

Chairman Nemaha County Board of Commissioners

Nemaha County Courthouse

1824 N Street Auburn, NE 68305 Sue Semerena, Section Administrator

Nebraska Health and Human Services System Division of Public Health Assurance Consumer Services Section 301 Centennial

Mall, South P.O. Box 95007 Lincoln, NE 68509-5007

Ronald A. Kucera, Deputy Director for Public Policy Department

of Natural Resources P.O. Box 176 Jefferson

City, MO 65101 Jerry Uhlmann, Director State Emergency

Management

Agency P.O. Box 116 Jefferson

City, MO 65102-0116

Chief, Radiation

and Asbestos Control Section Kansas Department

of Health and Environment.

Bureau of Air and Radiation 1000 SW Jackson, Suite 310 Topeka, KS 66612-1366

Daniel K. McGhee Bureau of Radiological

Health Iowa Department

of Public Health 401 SW 7th Street, Suite D Des Moines, IA 50309 William J. Fehrman, President.

and Chief Executive

Officer Nebraska Public Power District 1414 15th Street Columbus, NE 68601 Chief Technological

Services Branch National Preparedness

Division Department

of Homeland Security Emergency

Preparedness

& Response Directorate

FEMA Region VII 2323 Grand Boulevard, Suite 900 Kansas City, MO 64108-2670

Jerry C. Roberts, Director of Nuclear Safety Assurance Nebraska Public Power District P.O. Box 98 Brownville, NE 68321 Electronic

distribution

by RIV: Regional Administrator (BSM1)DRP Director (ATH)DRS Director (DDC)Senior Resident Inspector (SCS)Branch Chief, DRP/C (KM K)Senior Project Engineer, DRP/C (WCW)Staff Chief, DRP/TSS (PHH)RITS Coordinator (KEG)Dan Merzke, Pilot Plant Program (DXM2)RidsNrrDipmUpb

Jennifer Dixon-Herrity, OEDO RIV Coordinator (JLD)CNS Site Secretary (SLN)Dale Thatcher (DFT)W. A. Maier, RSLO (WAM)

ADAMS: X Yes 0 No Initials:__

X Publicly Available

0 Non-Publicly

Available

0 Sensitive

X Non-Sensitive

R:VCNS\2004\CN2004-14RP-SCS.wpd

!~VRW ;DRPJI3,C-'

1,1:D31P10,., ISRA;DRS [C_ RP/ 0~ A:E~ 77 jD: SDCoch rum j SCSchw~ind

j DPLoveless

JKMVKennedy

IDDChamberlain

jATHowe~l I I I________________

I _____________

_____________

A. _________________

I __________________

I ______________

OFFICIAL RECORD COPY T=Telephone

E=E-mail F=Fax

SUMMARY OF FINDINGS IR05000298/2004014;

02/11/04 -07/15/04;

Cooper Nuclear Station; Equipment

Alignment.

The report documents

the NRC's inspection

of the misalignment

of the service water system that existed for 21 days. The inspection

identified

one finding whose safety significance

has preliminarily

been determined

to be Greater than Green. The significance

of most findings is indicated

by their color (Green, White, Yellow, Red) using Inspection

Manual Chapter 0609,"Significance

Determination

Process." The NRC's program for overseeing

the safe operation

of commercial

nuclear power reactors is described

in NUREG-1 649, "Reactor Oversight

Process," Revision 3, dated July 2000.A. NRC-Identified

and Self-Revealing

Findings Cornerstone:

Mitigating

Systems TBD. A self-revealing

apparent violation

of 10 CFR 50, Appendix B, Criterion

V was identified

for the failure to provide adequate instructions

for restoring

the service water system to an operable configuration

following

the completion

of maintenance

activities.

This condition

existed from January 21, 2004, to February 11, 2004, and resulted in Division 2 of the service water system as well as Emergency

Diesel Generator

2 being inoperable

for 21 days.This finding is unresolved

pending completion

of a significance

determination.

The finding was greater than minor because it affected the reliability

of the service water system which is relied upon to mitigate the affects of an accident.The finding was determined

to have a potential

safety significance

greater than very low significance

because it caused an increase in the likelihood

of an initiating

event, namely, a loss of service water, as well as increasing

the probability

that the service water system would not be available

to perform its mitigating

systems function (Section 1 R04).Attachment

REPORT DETAILS 1. REACTOR SAFETY Cornerstones:

Mitigating

Systems 1 R04 Equipment

Alignment a. Inspection

Scope The inspectors

reviewed the root cause analysis and corrective

actions regarding

the failure to restore Division 2 of the service water (SW) system to normal alignment following

maintenance

on January 21, 2004.b. Findings Introduction.

A self-revealing

apparent violation

of 10 CFR 50, Appendix B, Criterion

V was identified

for the failure to provide adequate instructions

for restoring

the service water system to an operable configuration

following

the completion

of maintenance

activities

on January 21, 2004. This resulted in Division 2 of the service water system being inoperable

from January 21 through February 11, 2004.Description.

Cooper Nuclear Station is equipped with two divisions

of Service water, Division 1 and 2, each containing

two pumps. The two pumps in each division discharge

to a common header. Service water passes through a discharge

strainer and continues

to the plant. Gland water is supplied to each pump from a connection

downstream

of the discharge

strainer in the respective

divisions.

The gland water in each division supplies cooling and lubricating

water to the pump shaft bearings.

Gland water is required to support the operability

of the service water pumps. A cross-connect

line exists between the Division 1 and Division 2 gland water supplies which is only used during maintenance

activities.

By procedure, if the Division 1 and Division 2 gland water supplies are cross-connected, the division of Service water that is not supplying

its own gland water must be declared inoperable.

On February 8, control room operators

received trouble alarms on both the Division 1 and 2 service water gland water supplies.

In accordance

with the alarm response procedure, an operator was dispatched

to the service water pump room where it was determined

that the alarm was caused by low pressure on each of the gland water systems. There are no operability

limits associated

with gland water pressure, only gland water flow, which was verified to be acceptable.

The alarm cleared and no further actions were taken. The occurrence

was documented

in the corrective

action program as Notification

1029449.On February 11, an additional

trouble alarm was received on the Division 2 service water gland water supply. The gland water flow was found to be acceptable

and the alarm cleared, however, the licensee performed

the additional

action of verifying

the gland water valve lineup. As a result, operators

discovered

that the Division 2 gland water supply valve (SW-28) was shut and the cross-connect

valves (SW-1 479 & SW-1480) were open. This configuration

was not in accordance

with System Operating Attachment

-2-Procedure (SOP) 2.2.71, "Service Water System," Revision 69. In response, the licensee immediately

declared Division 2 of the service water system inoperable

and entered Technical.

Specification

3.7.2 which required operators

to restore the inoperable

division of service water to an operable status within 30 days or place the plant in a hot shutdown condition

within 12 hours1.388889e-4 days <br />0.00333 hours <br />1.984127e-5 weeks <br />4.566e-6 months <br />. Emergency

Diesel Generator

2, Division 2 of the residual heat removal system, and Division 2 of the reactor equipment

cooling system were declared inoperable

as well since service water is required to support operability

of these systems. The licensee immediately

restored the valve lineup per SOP 2.2.71 and the affected equipment

was declared operable.The licensee documented

this valve misalignment

issue in their corrective

action program as Significant

Condition

Report 2004-0163.

The subsequent

investigation

determined

that the valve misalignment

had existed since routine preventive

maintenance

had been performed

on the Division 2 service water discharge

strainer on January 21, or approximately

21 days. Clearance

Order SWB-1-4324147

SW-STNR-B was issued in support of this maintenance

which required the strainer to be removed from service in accordance

with SOP 2.2.71. SOP 2.2.71, Section 13, "Securing

SW Zurn Strainer," directed operators

to open the gland water cross-connect

valves and shut the Division 2 supply valve (SW-28). The clearance

order was released later the same day following

completion

of the maintenance.

The instructions (release notes) on the clearance

order directed operators

to "release tags and restart [the] strainer lAW [in accordance

with SOP] 2.2.71." Operators

utilized SOP 2.2.71, Section 12, "Starting

SW Zurn Strainer," to restart the strainer.

However, Section 12 to did not contain instructions

to restore the gland water supply to its normal configuration.

Those instructions

were located in Section 10, "SW Gland Water Subsystem

B Operation" which was not referenced

by the tagout and was not used by personnel

during system restoration.

As a result, upon completion

of the activity, operators

declared DMsion 2 of service water operable unaware that the gland water systems remained cross-connected.

Analysis.

The failure to establish

appropriate

procedural

guidance for the restoration

of the Division 2 service water pump gland water supply following

maintenance

and prior to returning

the system to service was considered

to be a performance

deficiency.

This deficiency

resulted in the Division 2 service water pump gland water being provided by the Division 1 service water pumps. In this configuration, a failure of the Division 1 pumps would have resulted In loss of gland water to the Division 2 pumps, and the potential

loss of all service water. This finding affected both the Initiating

Events Cornerstone

and the Mitigating

Systems Comerstone

and was more than minor since it affected the reliability

of the service water system which provides the ultimate heat sink for the reactor during accident conditions.

The inspectors

evaluated

the issue using the SDP Phase 1 Screening

Worksheet

for the Initiating

Events, Mitigating

Systems, and Barriers Cornerstones

provided in Manual Chapter 0609, Appendix A, "Significance

Determination

of Reactor Inspection

Findings for At-Power Situations." This issue caused an increase in the likelihood

of an initiating

event, namely, a loss of.service

water, as well as increasing

the probability

that the service water system would not be available

to perform its mitigating

systems function.

Therefore, a Phase 2 analysis was Attachment

-3-performed.

Phase 2 Estimation

for Internal Events In accordance

with Manual Chapter 0609, Appendix A, Attachment

1, "User Guidance for Significance

Determination

of Reactor Inspection

Findings for At-Power Situations," the inspectors

evaluated

the subject finding using the Risk-Informed

Inspection

Notebook for Cooper Nuclear Station, Revision 1. The following

assumptions

were made:* The failure of gland water cooling to a service water pump will result in the failure of the pump to meet its risk-significant

function.a The configuration

of the service water system increased

the likelihood

that all service water would be lost.a The condition

existed for 21 days. Therefore, the exposure time window used was 3 -30 days.a The initiating

event likelihood

credit for loss of service water system was increased

from five to four by the senior reactor analyst in accordance

with Usage Rule 1.2 in Manual Chapter 0609, Appendix A, Attachment

2, "Site Specific Risk-Informed

Inspection

Notebook Usage Rules.* This change reflects the fact that the finding increased

the likelihood

of a loss of service water, a normally cross-tied

support system.The configuration

of the service water system did not increase the probability

that the system function would be lost by an order of magnitude

because both pumps in Division 1 would have to be lost before the condition

would affect Division 2. Therefore, the order of magnitude

assumption

was that the service water system would continue, to be a multi-train

system.Because both divisions

of service water continued

to run and would have been available

without an independent

loss of Division 1, this condition

decreased

the reliability

of the system, but not the function.

Therefore, sequences

with loss of the service water mitigating

function were not included in the analysis.The last two assumptions

are a deviation

from the Cooper Risk-informed

Notebook that was recommended

by the Senior Reactor Analyst. This deviation

represents

a Phase 3 analysis in accordance

with Manual Chapter 0609, Appendix A, Attachment

1, in the section entitled: "Phase 3 -Risk Significance

Estimation

Using Any Risk Basis That Departs from the Phase I or 2 Process.*Table 2 of the risk-informed

notebook requires that all initiating

event scenarios

be evaluated

when a performance

deficiency

affects the service water system. However, given the assumption

that the service water system function was not degraded, only the Attachment

-4-sequences

with the special initiator

for Loss of Service Water (TSW) and the sequences related to a Loss of NC are applicable

to this evaluation.

Using the counting rule worksheet, this finding was estimated

to be YELLOW.However, because several assumptions

made during the Phase 2 process were overly conservative, a Phase 3 evaluation

is required.Phase 3 Analysis Internal Initiating

Events Assumptions:

As stated above, the analyst modified the Phase 2 estimation

by not including

the sequences

from initiating

events other than a loss of service water. This change alone represents

a Phase 3 analysis.However, the results from the modified notebook estimation

were compared with an evaluation

developed

using a Standardized

Plant Analysis Risk (SPAR) model simulation

of the cross tied service water divisions, as well as an assessment

of the licensee's

evaluation

provided by the licensee's

probabilistic

risk assessment

staff. The SPAR runs were based on the following

analyst assumptions:

a. The Cooper SPAR model was revised to better reflect the failure logic for the service water system. This model, including

the component

test and maintenance

basic events, represents

an appropriate

tool for evaluation

of the subject finding.b. NUREG/CR-5496, "Evaluation

of Loss of Offsite Power Events at Nuclear Power Plants: 1980 -1996," contains the NRC's current best estimate of both the likelihood

of each of the loss of offsite power (LOOP) classes (i.e., plant-centered, grid related, and severe weather) and their recovery probabilities.

c. The service water pumps at Cooper will fail to run if gland water is lost for 30 minutes or more. If gland water is recovered

within 30 minutes of loss, the pumps will continue to run for their mission time, given their nominal failure rates.d. The condition

existed for 21 days from January 21 through February 11, 2004 representing

the exposure time.e. The nominal likelihood

for a loss of service water, IELCTSw), at the Cooper Nuclear Station is as stated in NUREG/CR-5750, "Rates of Initiating

Events at Nuclear Power Plants: 1987 -1995," Section 4.4.8, "Loss of Safety-Related

Cooling Water System." This reference

documents

a total loss of service water frequency

at 9.72 x 1 V" per critical year.Attachment

-5-f. The nominal likelihood

for a partial loss of service water, IEL~pTsw), at the Cooper Nuclear Station is as stated in NUREG/CR-5750, "Rates of Initiating

Events at Nuclear Power Plants: 1987 -1995," Section 4.4.8, "Loss of Safety-Related

Cooling Water System." This reference

documents

a partial loss of service water frequency (loss of single division)

at 8.92 x IV0 per critical year.g. The configuration

of the service water system increased

the likelihood

that all service water would be lost. The increase in loss of service water initiating

event likelihood

best representing

the change caused by this finding is one half the nominal likelihood

for the loss of a single division.

The analyst noted that the nominal value represents

the likelihood

that either division of service water is lost. However, for this finding, only losses of Division I equipment

result in the loss of the other division.h. The SPAR HRA method used by Idaho National Engineering

and Environmental

Laboratories

during the development

of the SPAR models and published

in Draft NUREG/CR-xxxxx, INEEL/EXT-02-10307, "SPAR-H Method," is an appropriate

tool for evaluating

the probability

of operators

recovering

from a loss of Division I service water.The probability

of operators

failing to properly diagnose the need to restore Division 2 service water gland water upon a loss of Division 1 service water is 0.4. This assumed the nominal diagnosis

failure rate of 0.01 multiplied

by the following

performance

shaping factors: 4 Available

Time: 10 The available

time was barely adequate to complete the diagnosis.

The analyst assumed that the diagnosis

portion of this condition

included all activities

to identify the mispositioned

valves. A licensee operator took 21 minutes to complete the steps. The analyst noted that this walk through was conducted

in a vacuum. During a real incident, operators

would have to prioritize

many different

annunciators.

Additionally, operations

personnel

had been briefed on the finding at a time prior to the walk through, so they were more knowledgeable

of the potential

problem than they would have been prior to the identification

of the finding.+ Stress: 2 Stress under the conditions

postulated

would be high. Multiple alarms would be initiated

including

a loss of the Division 1 service water and the loss of gland water to DMsion 2. Additionally, assuming that indications

of gland water failure were believed, the operators

would understand

that the consequences

of their actions would represent

a threat to plant safety.Attachment

-6-* Complexity:

2 The complexity

of the tasks necessary

to properly diagnose this condition was determined

to be moderately

complex. The analyst determined

that there was some ambiguity

in the diagnosis

of this condition.

The following

factors were considered:

,, Division 1 would be lost and may be prioritized

above Division 2.* The diagnosis

takes place at both the main control room and the auxiliary

panel in the service water structure

and requires interaction

between at least two operators.

There have previously

been alarms on gland water annunciators

when swapping Divisions.

Therefore, operators

may hesitate to take action on Division 2 given problems with Division 1.Previous small bore piping clogging events may mislead the operators

during their diagnosis.

Analysis: Initiating

Event Calc: The analyst calculated

the new initiating

event likelihood, IEL(Tsw-..), as follows: IEL(TwSWs)

= IEL(rSW) + [ 1/2 * IEL(sw)] =9.72 x 10 4+ [0.5 * 8.92 x 10 3]=5.43 x 10"/ yr -8760 hrs/yr 6.20 x 10" 7/hr.Evaluation

of Change in Risk The SPAR Revision 3.03 model was modified to include updated loss of offsite power curves as published

in NUREG CR-5496, as stated in Assumption

b. The changes to the loss of offsite power recovery actions and other modifications

to the SPAR model were documented

in Table 2. In addition, the failure logic for the service water system was significantly

changed as documented

in Assumption

a. These revisions

were incorporated

into a base case update, making the revised model the baseline for this evaluation.

The resulting

baseline core damage frequency, CDFb,,,, was 4.82 x 109 /hr.The analyst changed this modified model to reflect that the failure of the Division 1 service water system would cause the failure of the gland water to Division 2. Division 2 was then modeled to fail either from independent

divisional

equipment

failures, or from the failure of Division 1. The analyst determined

that the failure of Division 2 could be prevented

by operator recovery action. As stated in Assumption

    • , the analyst Attachment

-7-assumed that this recovery action would fail 40 percent of the time. The model was requantified

with the resulting

current case conditional

core damage frequency, CDF=, of 1.74 x 108 /hr.The change in core damage frequency (ACDF) from the model was: ACDF =CDF=,=,-

CDFI,= 1.74 x 10-8 -4.82 x 10-9 = 1.26 x 108 /hr.Therefore, the total change in core damage frequency

over the exposure time that was related to this finding was calculated

as: ACDF = 1.26 x 10-8/hr * 24 hr/day * 21 days = 6.35 x 10-6 for 21 days The risk significance

of this finding is presented

in Table 3.a. The dominant cutsets from the internal risk model are shown in Table 3.b.Table 2: Baseline Revisions

to SPAR Model Basic Event Title Original Revised ACP-XHE-NOREC-30

Operator Fails to Recover AC .22 5.14 x 10.1 Power in 30 Minutes ACP-XHE-NOREC-4H

Operator Fails to Recover AC .023 6.8 x 10.2 Power in 4 Hours ACP-XHE-NOREC-90

Operator Fails to Recover AC .061 2.35 x 10.1 Power in 90 Minutes ACP-XHE-NOREC-BD

Operator Fails to Recover ACP .023 6.8 x 10.2 before Battery Depletion IE-LOOP Loss of Offsite Power Initiator

5.20 x 0-6/hr 5.32 x 10 4/hr EPS-DGN-FR-FTRE

Diesel Generator

Fails to Run -0.5 hrs. 0.5 hrs.Early Time Frame EPS-DGN-FR-FTRM

Diesel Generator

Fails to Run -2.5 hrs. 13.5 hrs.Middle Time Frame*OEP-XHE-NOREC-10H

Operator Fails to Recover AC 2.9 x 10.2 5.6 x 10.2 Power in 10 Hours OEP-XHE-NOREC-1

H Operator Fails to Recover AC 1.2 x 10.1 3.93 x 10.1 Power in 1 Hours Attachment

-8-OEP-XHE-NOREC-2H

Operator Fails to Recover AC 6.4 x 10.2 2.49 x 10-1 Power in 2 Hours OEP-XHE-NOREC-4H

Operator Fails to Recover AC 4.5 x 10.2 1.36 x 10'1 Power in 4 Hours OEP-XHE-NOREC-8H

Operator Fails to Recover AC 3.2 x 10.2 7.0 x 10.2 Power in 8 Hours* Diesel Mission Time was increased

from 2.5 to 14 hours1.62037e-4 days <br />0.00389 hours <br />2.314815e-5 weeks <br />5.327e-6 months <br /> in accordance

with NUREG/CR-5496

Attachment

-9-Table 3.a: Evaluation

Model Results Model Result Core Damage LERF Frequency SPAR 3.03, Baseline:

Internal Risk 4.8 x 1 0 9/hr 4.4 x 10-9/hr Revised Internal Events Risk 1.7 x 10" 8/hr 1.7 x 10"8/hr TOTAL Internal Risk (ACDF) 6.4 x 10- 6.3 x 10-6 Baseline:

External Risk 7.9 x 101 1/hr 17.2 x 10" 1 1/hr External Events Risk 7.1 x 10 9/hr 16.5 x 10-9/hr TOTAL External Risk (ACDF) 3.6 x 10-6 3.2 x 10"6 TOTAL Internal and External 1.0 x 10"5 9.5 x 10-6 Change NOTE 1: The analyst assumed that the ratio of high and low pressure sequences

were the same as for internal events baseline.Table 3.b: Top Risk Cutsets Initiating

Event Sequence Sequence Importance

Number Loss of Offsite Power 39-04 EPS-VA3-AC4H

1.4 x 10-8 39-10 EPS-RCI-VA3-AC4H

7.6 x 10.10 39-14 EPS-RCI-HCI-AC30MIN

5.2 x 10-10 39-24 EPS-SRVP2

3.2 x 10-10 39-22 EPS-SRVP1-RCI-VA3-

8.4 x 10.11 AC90MIN 7 SPC-SDC-CSS-CVS

5.4 x 10-11 36 RCI-HCI-DEP

4.7 x 10-11 6 SPC-SDC-CSS-VA1

4.6 x 10.11 39-23 EPS-SRVP1-RCI-HCI

2.7 x 10.11 Transient

62 SRV-P1-PCS-MFW-CDS-

6.0 x 10.10 I LCS Attachment

-10-63-05 PCS-SRVP1-SPC-CSS-VA1

2.9 x 10`10 64-11 PCS-SRVP2-LCS-LCI

1.0 x 10.10 9 PCS-SPC-SDC-CSS-CR1-

3.7 x 10"11 VAl 63-06 PCS-SRVP1-SPC-CSS-CVS

2.9 x 10"11 63-32 PCS-SRVP1-RCI-HCI-DE2

2.6 x 10-11 Loss of Service Water System 9 PC1-SPC-SDC-CSS-CR1-

2.2 x 10-11 I I_ VA1 External Initiating

Events: In accordance

with Manual Chapter 0609, Appendix A, Attachment

1, Step 2.5,"Screening

for the Potential

Risk Contribution

Due to External Initiating

Events," the analyst assessed the impact of external initiators

because the Phase 2 SDP result provided a Risk Significance

Estimation

of 7 or greater.Seismic, High Winds, Floods, and Other External Events: The analyst determined, through plant walkdown, that the major divisional

equipment associated

with the service water system were on the same physical elevation

as its redundant

equipment

in the altemate division.

All four service water pumps are located in the same room at the same elevation.

Both primary switchgear

are at the same elevation

and in adjacent rooms. Therefore, the likelihood

that internal or external flooding and/or seismic events would affect one division without affecting

the other was considered

to be extremely

low. Likewise, high wind events and transportation

events were assumed to affect both divisions

equally.Fire: The analyst evaluated

the list of fire areas documented

in the IPEEE, and concluded that the Division 1 service water system could fail in internal fires that did not directly affect Division 2 equipment.

These fires would constitute

a change in risk associated

with the finding. As presented

in Table 4, the analyst identified

two fire areas of concern: Pump room fires and a fire in Switchgear

1 F. Given that all four service water pumps are located in one room, three different

fire sizes were evaluated, namely: one pump fires, three pump fires, and four pump fires.In the Individual

Plant Examination

for External Events Report -Cooper Nuclear Station, the licensee calculated

the risk associated

with fires in the service water pump room (Fire Area 20A). The related probabilities

for these fires were as follows: Attachment

-11-Parameter

Variable Probability

Fire Ignition Frequency

Lre 6.55 x 1 0 3/yr Conditional

Probability

of a Large Oil Spill Parge Spin 0.18 Conditional

Probability

of Fire less than 3 minutes PShor Fi, 0.10 Conditional

Probability

of Unsuccessful

Halon PHaon 0.05 Probability

of Losing One Division I Pump in a One P 1-1 0.5 Pump Fire Probability

of Losing Both Division I Pumps in a Three P 2-3 0.5 Pump Fire Probability

of Losing One Division I Pump in a Three P 1-3 0.5 Pump Fire Conditional

Probability

of Losing the Running Division I P,.un 1 0.5 Pump Given a Fire Damaging a Single Pump Failure to Run Likelihood

for a Service Water Pump LFT 3.0 x 1 0G/hr Failure to Start Probability

per Demand for a Service PM 3.0 x 10"3 Water Pump I I _I As described

in the IPEEE, the licensee determined

that there were three different potential

fire scenarios

in the service water pump room, namely: a fire damaging one pump, caused by a small oil fire, a fire that results from the spill of all the oil from a single pump that damages three pumps; and fires that affect all four pumps. The licensee had determined

that fires affecting

only two pumps were not likely. The analyst determined

that a four-pump

fire was part of the baseline risk, therefore, it would not be evaluated.

A one-pump fire would not automatically

result in a plant transient.

However, the analyst assumed that a three-pump

fire affecting

both of the Division I pumps, would result in a loss of service water system initiating

event.The IPEEE stated that a single pump would be damaged in an oil fire that resulted from a small spill of oil, Lon. Pump. The analyst, therefore, calculated

the likelihood

that a fire would damage a single pump as follows: Lone Pump = * (1 -Prge spl)= 6.55 x 10C 3/yr -8760 hrs/yr * (1 -0.18)= 6.78 x 10" 7/hr Attachment

-12-As in the IPEEE, the analyst assumed that all pumps would be damaged in an oil fire that resulted from a large spill of oil, that lasted for less than 3 minutes, if the halon system failed to actuate. It should be noted that the intensity

of an oil fire is based on the availability

of oxygen, and the fire is assumed to continue until all oil is consumed or it is extinguished.

Therefore, the shorter the duration of the fire, the higher its intensity and the more likely it is to damage equipment

in the pump room. Should the fire last for less than 3 minutes and the halon system successfully

actuate, or if the fire lasted for longer than 3 minutes, the licensee determined

that a single pump would survive the fire, LIres Pumps* The analyst, therefore, calculated

the likelihood

that a fire would damage three pumps as follows:Pumps = [L. * Purge SpE * Psh 8 rt, * (1 -PHalon)] + [LFj. * P,.Lg° spp * (1 -PShcit R)]= [6.55 x 1O 3/yr + 8760 hrs/yr * 0.18 * 0.10 * (1 -0.05)]+ [6.55 x 10 3/yr + 8760 hrs/yr * 0.18 * (1 -0.10)]= 1.34 x 10 7/hr The likelihood

of a single pump in Division 1 being damaged because of a fire, Lot, pump was calculated

as follows: LOW Pump = (LOne Pump * PI-.) + (Lree Pumps * P 1 4-)= (6.78 x 10 7/hr * 0.5) + (1.34 x 1 0" 7/hr * 0.5)= 4.06 x 10" 7/hr The analyst assumed that a fire damaged pump would remain inoperable

for the 30-day allowed-outage

time. Therefore, the probability

that the redundant

Division 1 pump would start and run for 30 days, PA Fak, was calculated

as follows: PtFas = Prs * P,-1 + L-T= (3.0 x 10-1 * 0.5) +(3.0 x 105/hr * 24 hrs/day *30 days)= 1.5 x 10" 3 + 2.16 x 10.2-2.31 x 10 2 The likelihood

of having a loss of all service water as a result of a one-pump fire, Lpump LOSWS, is then calculated

as follows: Lpump LOSWS = LDIvl Pump * P FalMs= 4.06 x 10 7/hr * 2.31 x 10.2 Attachment

-13-= 9.38 x 1 09/hr The likelihood

of both pumps in Division 1 being damaged because of a fire, LDI,, Pumps was calculated

as follows: LDWI Pumps = LThree Pumps * P2-3=1.34 x 10 7/hr * 0.5= 6.7 x 10 8/hr Given that a fire-induced

loss of both Division 1 pumps results in a loss of service water system gland water, and the assumption

was made that the gland water was unrecoverable

during large fire scenarios, LD, 1 Pumps is equal to the likelihood

of a loss of service water system initiating

event.The analyst used the revised baseline and current case SPAR models to quantify the conditional

core damage probability

for a fire that takes out both Division I pumps or one Division 1 pump with a failure of the second pump. A fire that affects both Division 1 pumps was assumed to cause an unrecoverable

loss of service water initiating

event.The baseline conditional

core damage probability

was determined

to be 1.99 x 10-8. The current case probability

was 6.63 x 10'. Therefore, the ACDP was 6.63 x 104.The analyst also assessed the affect of this finding on a postulated

fire in Switchgear

1 F. The analyst walked down the switchgear

rooms and interviewed

licensed operators.

The analyst identified

that, by procedure, a fire in Switchgear

1 F would require de-energization

of the bus and subsequent

manual scram of the plant.Additionally, the analyst noted that no automatic

fire suppression

existed in the room.Therefore, the analyst used the fire ignition frequency

stated in the IPEEE, namely 3.70 x 10 3/yr as the frequency

for loss of Switchgear

1 F and a transient.

The analyst used the revised baseline and current case SPAR models to quantify the conditional

core damage probabilities

for a fire in Switchgear

1 F. The resulting

CCDPs were 1.88 x 104 (CCDP,.,)

for the baseline and 1.70 x 10.2 (CCDPurrjnt.

The change in core damage frequency

was calculated

as follows: ACDF = L..cger * (CCDPc.,ent

-CCDPi..)= 3.70 x 10"3/yr + 8760 hrs/yr * (1.70 x 10.2 1.88 x 104)= 7.10 x 10 9/hr Table 4: Internal Fire Risk Attachment

-14-Fire Areas: Fire Type Fire Ignition ACDP ACDF Frequency Switchgear

1 F Shorts Bus 4.22 x 10 7/hr 1.68 x 10.2 7.10 x 10" 9/hr Service Water Pump One Pump 9.38 x 10"9/hr 6.63 x 104 6.22 x 10" 1/hr Roam Both Pumps 6.7 x 10 4/hr 6.63 x 104 4.44 x 10 1 1/hr Total ACDF for Fires affecting

the Service Water System: 7.14 x 10 9/hr Exposure Time (21 days): 5.04 x 10 Vhrs Extemal Events Change in Core Damage Frequency:

3.60 x 10"8 Potential

Risk Contribution

from Large Early Release Frequency (LERF): In accordance

with Manual Chapter 0609, Appendix A, Attachment

1, Step 2.6,'Screening

for the Potential

Risk Contribution

Due to LERF," the analyst assessed the impact of large early release frequency

because the Phase 2 SDP result provided a risk significance

estimation

of 7.In BWR Mark I containments, only a subset of core damage accidents

can lead to large, unmitigated

releases from containment

that have the potential

to cause prompt fatalities

prior to population

evacuation.

Core damage sequences

of particular

concern for Mark I containments

are ISLOCA, ATWS, and Small LOCA/Transient

sequences

involving

high reactor coolant system pressure.

A loss of service water is a special initiator

for a transient.

Step 2.6 of Manual Chapter 0609 requires a LERF evaluation

for all reactor types if the risk significance

estimation

is 7 or less and transient

sequences

are involved.In accordance

with Manual Chapter 0609, Appendix H, "Containment

Integrity

SDP," the analyst determined

that this was a Type A finding, because the finding affected the plant core damage frequency.

The analyst evaluated

both the baseline model and the current case model to determine

the LERF potential

sequences

and segregate

them Into the categories

provided in Appendix H, Table 5.2, "Phase 2 Assessment

Factors -Type A Findings at Full Power. These categorizations, the LERF factors, and an estimation

of the change in LERF are documented

in Table 5 of this worksheet.

Following

each model run, the analyst segregated

the core damage sequences

as follows: Loss of coolant accidents

were assumed to result in a wet drywell floor. The analyst assumed that during all station blackout initiating

events the drywell floor remained dry. The Cooper Nuclear emergency

operating

procedures

require drywell flooding if reactor vessel level can not be restored.

Therefore, the Attachment

-15-analysts assumed that containment

flooding was successful

for all high pressure transients

and those low pressure transients

that had the residual heat removal system available.

All Event V initiators

were grouped as intersystem

loss of coolant accidents (ISLOCA)Transient

Sequence 65, Loss of dc Sequence 62, Loss of service water system Sequence 71, small loss of coolant accident Sequence 41, medium loss of coolant accident Sequence 32, large loss of coolant accident Sequence 12, and LOOP Sequence 40 cutsets were copsidered

anticipated

transients

without scram (ATWS)All LOOP Sequence 39 cutsets were considered

Station Blackouts.

Those with success of safety-relief

valves to close or a single stuck-open

relief valve were considered

high pressure sequences.

Those with more than one stuck-open

relief valve were considered

low pressure sequences.

Transients

that did not result in an ATWS were assumed to be low pressure sequences

if the cutsets included low pressure injection, core spray, or more than one stuck-open

relief valve. Otherwise, the analyst assumed that the sequences

were high pressure.Small break loss of coolant accident, Sequence 1 cutsets, that represent

stuck-open relief valves and other recoverable

incidents, were assumed to result in a dry floor. All other cutsets were assumed to provide a wetted drywell floor.The resulting

ALERF for internal events was 6.42 x 106, as documented

in Table 5.Additionally, the analyst used the Internal events LERF ratios to estimate the extemal ", events contribution

to LERF. As documented

in Table 3.a, the e xterntLevents-ALEBR

was calculated

as .2 _x I0'.L--L Attachment

-16-Table 5: Large Early Release Frequency Event Drywell Current Case Baseline LERF Factor ALERF Floor ISLOCA 4.70e-1 3 4.70e-1 3 1.0 0.00e+00 ATWS 3.26e-1 1 3.14e-1 1 0.3 3.60e-13 SBO High Wet 0.00e+00 0.00e+00 0.6 0.00e+00 Dry 1.57e-08 3.51e-09 1.0 1.22e-08 SBO Low Wet 0.00e+00 0.00e+00 0.1 0.OOe+00 Dry 3.21e-10 5.99e-11 1.0 2.61e-10 Transient

High Wet 1.00e-09 8.87e-10 0.6 6.78e-1 1 Dry 0.00e+00 0.00e+00 1.0 0.00e+00 Transient

Low Wet 1.78e-11 1.16e-11 0.1 6.20e-13 Dry 3.20e-10 3.17e-10 1.0 3.00e-12 SBLOCA Wet 1.82e-12 7.93e-13 0.6 6.16e-13 Dry 2.32e-12 1.96e-13 1.0 2.12e-12 MBLOCA Wet 1.43e-12 1.21e-12 0.1 2.17e-14 Dry 0.00e+00 0.OOe+00 1.0 0.00oe+00 LBLOCA Wet 3.74e-12 3.59e-12 0.1 1.51e-14 Dry 0.00e+00 0.00e+00 1.0 0.00e+00 Total Delta CDF per hour 1.74e-08 4.82e-09 1.26e-08 Total Delta LERF per Hour 1.70e-08 4.43e-09 1.25e-08 Exposure Time (21 days): 5.04e+02 Total ALERF 6.31 e-06 Phase 3 Conclusion

Enforcement.

10 CFR Part 50, Appendix B, Criterion

V, "Instructions, Procedures, and Drawings," states that activities

affecting

quality shall be prescribed

by documented

instructions, procedures, or drawings, of a type appropriate

to the circumstances

and shall be accomplished

In accordance

with these instructions, procedures, or drawings.Attachment

-17-Contrary to this requirement, Clearance

Order SWB-1 -4324147 SW-STNR-B

did not provide adequate instructions

to restore the service water system to an operable configuration

following

the completion

of maintenance

activities

on January 21, 2004.This resulted in Division 2 of the service water system being inoperable

from January 21 through February 11, 2004. This violation

of 10 CFR Part 50, Appendix B, Criterion

V is identified

as an Apparent Violation (AV 05000298/2004014-01)

pending determination

of the finding's

final safety significance.

4OA6 Meetings, Including

Exit On July 22, 2004, the inspectors

presented

the results of the resident inspector

activities

to J. Roberts, Director of Nuclear Safety Assurance, and other members of his staff who acknowledged

the finding.The inspectors

confirmed

that proprietary

information

was not provided by the licensee during this inspection.

ATTACHMENT:

SUPPLEMENTAL

INFORMATION

Attachment

SUPPLEMENTAL

INFORMATION

KEY POINTS OF CONTACT Licensee Personnel J. Bednar, Emergency

Preparedness

Manager C. Blair, Engineer, Licensing M. Boyce, Corrective

Action & Assessments

Manager J. Christensen, Director, Nuclear Safety Assurance S. Minahan, General Manager of Plant Operations

T. Chard, Radiological

Manager K. Chambliss, Operations

Manager K. Dalhberg, General Manager of Support J. Edom, Risk Management

R. Estrada, Performance

Analysis Department

Manager M. Faulkner, Security Manager J. Flaherty, Site Regulatory

Liaison P. Fleming, Licensing

Manager W. Macecevic, Work Control Manager D. Knox, Maintenance

Manager LIST OF ITEMS OPENED, CLOSED, AND DISCUSSED Opened 05000298/2004014-01

AV Inadequate

instructions

for restoration

of the service water system following

maintenance (Section 1 R04)A-1 Attachment