L-21-214, Proposed Inservice Inspection Alternative RR-A2: Difference between revisions
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{{#Wiki_filter:}} | {{#Wiki_filter:energy Energy Harbor Nuclear Corp. | ||
harbor Davis-Besse Nuclear Power Station. | |||
5501 N. State Route 2 Oak Harbor, Ohio 43449 Terry J. Brown 419-321-7676 Site Vice President, Davis-Besse Nuclear September 13, 2021 L-21-214 10 CFR 50.55a ATTN: Document Control Desk U.S. Nuclear Regulatory Commission Washington, DC 20555-0001 | |||
==Subject:== | |||
Davis-Besse Nuclear Power Station Docket No. 50-346, License No. NPF-3 Proposed lnservice Inspection Alternative RR-A2 In accordance with 10 CFR 50.55a(z)(1 ), Energy Harbor Nuclear Corp. hereby requests Nuclear Regulatory Commission (NRC) approval of a proposed inservice inspection (ISi) alternative to the American Society of Mechanical Engineers (ASME) Section XI , | |||
Table IWB-2500-1, Examination Category B-B, and Table IWC-2500-1, Examination Category C-A and C-B for use at Davis-Besse Nuclear Power Station. The proposed alternative is enclosed and requests to increase the inspection interval for the items from 10 years to 30 years. | |||
NRC staff review and approval of the proposed ISi alternative is respectfully requested by March 1, 2022 to allow for application of the alternative during the spring 2022 refueling outage. | |||
There are no regulatory commitments contained in this submittal. If there are any questions or if additional information is required, please contact Mr. Phil H. Lashley, Manager - Fleet Licensing, at (330) 696-7208. | |||
==Enclosure:== | |||
10 CFR 50.55a Request RR-A2 | |||
Davis-Besse Nuclear Power Station L-21-214 Page 2 cc: NRC Region III Administrator NRC Resident Inspector NRC Project Manager Utility Radiological Safety Board | |||
Enclosure L-21-214 10 CFR 50.55a Request RR-A2 (38 pages follow) | |||
10 CFR 50.55a Request RR-A2 Proposed Alternative in Accordance with 10 CFR 50.55a(z)(1) | |||
-- Alternative Provides Acceptable Level of Quality and Safety -- | |||
Page 1 of 15 | |||
: 1. ASME Code Components Affected Code Class: Class 1 and Class 2 | |||
== Description:== | |||
Steam generator (SG) pressure-retaining welds and full penetration welded nozzles (nozzle-to-shell welds and inside radius sections) | |||
Examination Category: Class 1, Category B-B, Pressure Retaining Welds in Vessels Other Than Reactor Vessels Class 2, Category C-A, Pressure Retaining Welds in Pressure Vessels Class 2, Category C-B, Pressure Retaining Nozzle Welds in Vessels Item Numbers: B2.40 - Steam Generators (Primary Side), Tubesheet-To-Head Weld C1.30 - Tubesheet-to-Shell Weld C2.21 - Nozzle-to-Shell (Nozzle to Head or Nozzle to Nozzle) Weld C2.22 - Nozzle Inside Radius Section Component IDs: | |||
Davis-Besse Nuclear Power Station (Davis-Besse) | |||
ASME Component ID Component Description Item No. | |||
RC-SG-1-1-W23 Upper Tubesheet to Upper Primary Head Weld B2.40 RC-SG-1-2-W23 Upper Tubesheet to Upper Primary Head Weld B2.40 RC-SG-1-1-W22 Lower Tubesheet to Lower Primary Head Weld B2.40 RC-SG-1-2-W22 Lower Tubesheet to Lower Primary Head Weld B2.40 SP-SG-1-1-W65 Shell to Lower Tubesheet Weld C1.30 SP-SG-1-1-W69 Upper Tubesheet to Shell Weld C1.30 SP-SG-1-2-W65 Shell to Lower Tubesheet Weld C1.30 SP-SG-1-2-W69 Upper Tubesheet to Shell Weld C1.30 SP-SG-1-1-W127-X/Y 24 in. X/Y Axis Steam Outlet Nozzle to Shell Weld C2.21 SP-SG-1-1-W128-W/X 24 in. W/X Axis Steam Outlet Nozzle to Shell Weld C2.21 SP-SG-1-2-W127-X/Y 24 in. X/Y Axis Steam Outlet Nozzle to Shell Weld C2.21 SP-SG-1-2-W128-W/X 24 in. W/X Axis Steam Outlet Nozzle to Shell Weld C2.21 SP-SG-1-1-W127-X/Y-IR 24 in. X/Y Axis Steam Outlet Nozzle Inside Radius C2.22 SP-SG-1-1-W128-W/X-IR 24 in. W/X Axis Steam Outlet Nozzle Inside Radius C2.22 SP-SG-1-2-W127-X/Y-IR 24 in. X/Y Axis Steam Outlet Nozzle Inside Radius C2.22 SP-SG-1-2-W128-W/X-IR 24 in. W/X Axis Steam Outlet Nozzle Inside Radius C2.22 | |||
10 CFR 50.55a Request RR-A2 Page 2 of 15 | |||
: 2. Applicable Code Edition and Addenda The fourth 10-year inservice inspection (ISI) interval Code of record for Davis-Besse is the 2007 Edition through 2008 Addenda of American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code, Section XI, Rules for Inservice Inspection of Nuclear Power Plant Components. | |||
: 3. Applicable Code Requirement ASME Section XI IWB-2500(a), Table IWB-2500-1, Examination Category B-B, and IWC-2500(a), Table IWC-2500-1, Examination Categories C-A and C-B, require examination of the following Item Nos.: | |||
Item No. B2.40 - Volumetric examination of essentially 100 percent of the weld length of all welds during the first Section XI inspection interval. For successive inspection intervals, the examination may be limited to one vessel among the group of vessels performing a similar function. The examination volume is shown in Figure IWB-2500-6. | |||
Item No. C1.30 - Volumetric examination of essentially 100 percent of the weld length of the tubesheet-to-shell welds during each Section XI inspection interval. | |||
In the case of multiple vessels of similar design, size, and service (such as steam generators, heat exchangers), the required examinations may be limited to one vessel or distributed among the vessels. The examination volume is shown in Figure IWC-2500-2. | |||
Item No. C2.21 - Volumetric and surface examination of all nozzle welds at terminal ends of piping runs during each Section XI inspection interval. In the case of multiple vessels of similar design, size, and service (such as steam generators, heat exchangers), the required examinations may be limited to one vessel or distributed among the vessels. The examination area and volume are shown in Figures IWC-2500-4(a), (b), or (d). | |||
Item No. C2.22 - Volumetric examination of all nozzle inside radius sections at terminal ends of piping runs during each Section XI inspection interval. In the case of multiple vessels of similar design, size, and service (such as steam generators, heat exchangers), the required examinations may be limited to one vessel or distributed among the vessels. The examination volume is shown in Figures IWC-2500-4(a), (b), or (d). | |||
10 CFR 50.55a Request RR-A2 Page 3 of 15 | |||
: 4. Reason for Request The Electric Power Research Institute (EPRI) performed assessments in References [E-1] and [E-2] of the basis for the ASME Section XI examination requirements specified for the above listed ASME Section XI, Division 1 examination categories for steam generator welds and components. The assessments include a survey of inspection results from 74 domestic and international nuclear units and flaw tolerance evaluations using probabilistic fracture mechanics (PFM) and deterministic fracture mechanics (DFM). The Reference [E-1] and [E-2] reports concluded that the current ASME Code Section XI inspection interval of 10 years can be increased significantly with no impact to plant safety. Based on the conclusions of the two EPRI reports, supplemented by plant-specific evaluations contained herein, Energy Harbor Nuclear Corp. is requesting an alternate inspection interval for the subject welds. The Reference | |||
[E-1] and [E-2] reports were developed consistent with the recommendations provided in EPRIs White Paper on PFM [E-12]. | |||
: 5. Proposed Alternative and Basis for Use Energy Harbor Nuclear Corp. is requesting an inspection alternative to the examination requirements of ASME Section XI, Tables IWB-2500-1 and IWC-2500-1, for the following examination categories and item numbers: | |||
ASME Item No. Description Category B-B B2.40 Steam generators (primary side), tubesheet-to-head weld C-A C1.30 Tubesheet-to-shell weld C-B C2.21 Nozzle-to-shell (nozzle to head or nozzle to nozzle) weld C-B C2.22 Nozzle inside radius section In 2014 (first period of the fourth inspection interval), both Davis-Besse SGs were replaced. The new SG welds and components received the required preservice inspection (PSI) examinations prior to service followed by ISI examinations through the second period of the current fourth inspection interval. | |||
The proposed alternative is to increase the inspection interval for these item numbers for the replacement steam generators at Davis-Besse to 30 years (from the current ASME Code, Section XI Division 1 10-year requirement) for the remainder of the fourth 10-year inspection interval and through the sixth 10-year inspection interval, which is currently scheduled to end on September 20, 2042. | |||
10 CFR 50.55a Request RR-A2 Page 4 of 15 Technical Basis A summary of the key aspects of the technical basis for this request is provided below. The applicability of the technical basis to Davis-Besse is shown in Attachment 1. | |||
Degradation Mechanism Evaluation An evaluation of degradation mechanisms that could potentially impact the reliability of the SG welds and components was performed in References [E-1] and [E-2]. | |||
The degradation mechanisms that were evaluated included stress corrosion cracking (SCC), environmental assisted fatigue (EAF), microbiologically influenced corrosion (MIC), pitting, crevice corrosion, erosion-cavitation, erosion, flow accelerated corrosion (FAC), general corrosion, galvanic corrosion, and mechanical/thermal fatigue. Other than the potential for EAF and mechanical/thermal fatigue, there were no active degradation mechanisms identified that significantly affect the long-term structural integrity of the SG welds and components covered in this request. Therefore, these fatigue-related mechanisms were considered in the PFM and DFM evaluations in References [E-1] and [E-2]. | |||
Stress Analysis Finite element analyses (FEA) were performed in References [E-1] and [E-2] to determine the stresses in the SG welds and components covered in this request. | |||
The analyses were performed using representative pressurized water reactor (PWR) geometries, bounding transients, and typical material properties. The results of the stress analyses were used in a flaw tolerance evaluation. The applicability of the FEA analysis to Davis-Besse is demonstrated in Attachment 1 and confirms that all plant-specific requirements are met. Therefore, the evaluation results and conclusions of References [E-1] and [E-2] are applicable to Davis-Besse. | |||
In the selection of the transients in Section 5 of References [E-1] and [E-2] and the subsequent stress analyses in Section 7, test conditions beyond a system leakage test were not considered since pressure tests at Davis-Besse are performed at normal operating conditions. No system hydrostatic testing has been performed at Davis-Besse since the plant went into operation. | |||
Flaw Tolerance Evaluation Flaw tolerance evaluations were performed in References [E-1] and [E-2] | |||
consisting of PFM evaluations and confirmatory DFM evaluations. The results of the PFM analyses indicate that, after a PSI followed by subsequent ISIs, the Nuclear Regulatory Commissions (NRCs) safety goal of 10-6 failures per year is met. The PFM analysis in Reference [E-1] was performed using the PRobabilistic OptiMization of InSpEction (PROMISE) Version 1.0 software, developed by | |||
10 CFR 50.55a Request RR-A2 Page 5 of 15 Structural Integrity Associates. As part of the NRCs review of an alternative request submitted by Southern Nuclear Company (SNC), the NRC performed an audit of the PROMISE Version 1.0 software as discussed in the NRCs audit plan dated May 14, 2020 (ADAMS Accession No. ML20128J311) and the audit summary report issued by {{letter dated|date=December 10, 2020|text=letter dated December 10, 2020}} (ADAMS Accession No. ML20258A002). The PFM analysis in Reference [E-2] was performed using the PROMISE Version 2.0 software, which has not been audited by the NRC. The main difference between the two versions is that in PROMISE Version 1.0, a single, user-specified examination coverage value is applied to all inspections assumed over the component evaluation time period, whereas in PROMISE Version 2.0, a unique, user-specified examination coverage value can be applied to each inspection assumed over the component evaluation period. In both Versions 1.0 and 2.0, the software assumes 100 percent coverage for the PSI examination. | |||
In Section 8.2.2.2 of Reference [E-1] and Section 8.3.2.2 of Reference [E-2], the number of fabrication flaws for the nozzle-to-vessel weld was assumed to be 1.0 per nozzle. In Section 8.2.2.2 of Reference [E-1], a nozzle flaw density of 0.001 flaws per nozzle was assumed for the nozzle inside radius sections. In the safety evaluation (SE) for Vogtle Electric Generating Plant, Units 1 and 2 (Reference | |||
[E-13]), the NRC indicated that a nozzle flaw density of 0.1 flaws per nozzle is the acceptable number at the nozzle inside radius. Sensitivity studies performed in Section 8.2.4.3.4 in Reference [E-1] indicated that by changing the number of flaws in the nozzle inside radius sections from 0.001 to 0.1, the probabilities of leak and rupture increased by two orders of magnitude but were still significantly below the acceptance criterion of 1x10-6 per year. Since the sensitivity studies performed in References [E-1] and [E-2] involve PSI/ISI scenarios that are different from those at Davis-Besse, supplemental analyses were performed for the plant-specific inspection scenarios at Davis-Besse as detailed below. | |||
For the Davis-Besse replacement SGs, PSI examinations have been performed followed by ISI examinations in the subsequent two periods following SG replacement. Plant-specific evaluations were performed assuming PSI examinations only (since the ISI examinations for the current interval have not been completed, credit was not taken for these examinations). The PSI/ISI scenario considered is therefore PSI to be followed by a 30-year ISI examination (PSI+30). | |||
First, evaluations were performed for the critical nozzle inside radius section and nozzle-to-shell weld locations identified in Reference [E-1]. Davis-Besse does not have feedwater nozzle Item Nos. C2.21 and C2.22; therefore, the evaluation was performed for the main steam nozzle. From Reference [E-1], the critical Case ID for the main steam nozzle inside radius section is SGB-P1N. An evaluation similar to that shown in Table 8-28 of Reference [E-1] was performed for this location assuming a nozzle flaw density of 0.1, a stress multiplier of 1.5, a fracture toughness of 200 ksiin and a standard deviation 5 ksiin as described by the | |||
10 CFR 50.55a Request RR-A2 Page 6 of 15 NRC in Reference [E-13]. The results of the evaluation, using PROMISE Version 1.0, are summarized in Table E-1 and show that after 80 years of plant operation from the last completed 10-year ISI interval examinations, the probabilities of rupture and leakage are well below the acceptance criterion of 1.0x10-6 by at least three orders of magnitude. The results indicate that a much higher stress multiplier than 1.5 could have been used, and the acceptance criteria would still be met. | |||
Table E-1 Sensitivity to Combined Effects of Fracture Toughness, Stress, and Nozzle Flaw Density for 80 Years for the Davis-Besse Main Steam Nozzle Inside Radius Section (Case ID SGB-P1N from Reference [E-1]) | |||
Probability per Year for Combined Case KIC = 200 ksiin. | |||
SD = 5 ksiin. | |||
Time Stress Multiplier = 1.5 (yr) Nozzle Flaw Density = | |||
0.1 PSI+30 Rupture Leak 10 1.00E-09 1.00E-09 20 5.00E-10 5.00E-10 30 3.33E-10 3.33E-10 40 2.50E-10 2.50E-10 50 2.00E-10 2.00E-10 60 1.67E-10 1.67E-10 70 1.43E-10 5.71E-10 80 1.25E-10 2.13E-09 | |||
10 CFR 50.55a Request RR-A2 Page 7 of 15 For the main steam nozzle-to-shell weld, Table 8-15 of Reference [E-1] indicates that the critical Case ID is SGB-P3A. For the evaluation, a flaw density of 1.0 flaw per weld was assumed, consistent with the evaluations in Reference [E-1]. A fracture toughness of 200 ksiin and standard deviation of 5 ksiin were also used with a stress multiplier of 1.9. (This stress multiplier was chosen to result in probability of rupture or probability of leakage close to the acceptance criteria after 80 years.) The results of the evaluation, using PROMISE Version 1.0, are summarized in Table E-2 and show that after 60 years of plant operation the probabilities of rupture and leakage are well below the acceptance criterion of 1.0x10-6. After 80 years of plant operation the probability of leakage is still below the acceptance criteria. The probability of rupture after 80 years is just above the acceptance criteria, which should be acceptable since a very high stress multiplier of 1.9 was conservatively used in the evaluation. A slightly lower stress multiplier would have resulted in an acceptable probability of rupture after 80 years. | |||
Table E-2 Sensitivity to Combined Effects of Fracture Toughness, Stress, and Weld Flaw Density for 80 Years for the Davis-Besse Main Steam Nozzle-to-Shell Weld (Case ID SGB-P3A from Reference [E-1]) | |||
Probability per Year for Combined Case KIC = 200 ksiin. | |||
Time SD = 5 ksiin. | |||
(yr) Stress Multiplier = 1.9 Nozzle Flaw Density = 1 PSI+30 Rupture Leak 10 1.00E-08 1.00E-08 20 3.50E-08 5.00E-09 30 6.83E-07 3.33E-09 40 5.15E-07 2.50E-09 50 4.38E-07 2.00E-09 60 4.48E-07 1.67E-09 70 8.64E-07 1.43E-09 80 2.95E-06 1.25E-09 | |||
10 CFR 50.55a Request RR-A2 Page 8 of 15 For the remaining SG welds, Table 8-32 of Reference [E-2] indicates that the critical Case ID is SGPTH-P4A. This case was evaluated for the inspection scenario of PSI+30, a flaw density of 1.0 flaw per weld, a fracture toughness of 200 ksiin and a standard deviation 5 ksiin with a stress multiplier of 1.6. (This stress multiplier was chosen to result in probability of rupture or probability of leakage close to the acceptance criteria after 80 years.) The results of the evaluation, using PROMISE Version 2.0, are summarized in Table E-3 and show that after 80 years of plant operation the probabilities of rupture and leakage are well below the acceptance criterion of 1.0x10-6. | |||
Table E-3 Sensitivity to Combined Effects of Fracture Toughness, Stress, and Weld Flaw Density for 80 Years for the Remaining Davis-Besse SG Welds (Case ID SGPTH-P4A from Reference [E-2]) | |||
Probability per Year for Combined Case KIC = 200 ksiin. | |||
Time SD = 5 ksiin. | |||
(yr) Stress Multiplier = 1.6 Nozzle Flaw Density = 1 PSI+30 Rupture Leak 10 1.00E-08 1.00E-08 20 1.00E-08 5.00E-09 30 2.57E-07 3.33E-09 40 1.98E-07 2.50E-09 50 1.82E-07 2.00E-09 60 1.93E-07 1.67E-09 70 2.26E-07 1.43E-09 80 3.10E-07 1.25E-09 | |||
10 CFR 50.55a Request RR-A2 Page 9 of 15 The above evaluations indicate that for Davis-Besse, the acceptance criterion is met with significant margins when conservative assumptions for the key variables are assumed for the plant-specific inspection scenario. The difference between the geometrical parameters evaluated in References [E-1] and [E-2] and those at Davis-Besse are summarized in Table E-4. This table shows that the largest variation of the R/t ratio between the geometry evaluated in Reference [E-1] and that at Davis-Besse is 28 percent, which is lower than the stress multipliers applied in the sensitivity studies in Tables E-1 through E-3. | |||
Table E-4 Comparison of Model Geometry in Reference [E-1] with Davis-Besse Modeled Davis-Component Parameter in EPRI % Variation Besse Report OD (in) 151.125 148.125 1.99 SG Shell ID (in) 137.875 137.875 0 (R/t)mean 10.91 13.95 27.93 OD (in) 31.3125 27.38 12.57 MS Nozzle ID (in) 22.25 20.38 8.40 (R/t)mean 2.96 3.41 15.51 The ASME Code, Section XI ISI Code of record for Davis-Besse is the 2007 Edition through the 2008 Addenda. ASME Code, Section XI, Mandatory Appendix I, I-2120, Other Vessels, indicates that ultrasonic examination of all other vessels greater than 2 inches in thickness shall be connected in accordance with Section V, Article 4. However, I-2600, Mandatory Appendix VIII Examination, states that, for components to which Appendix VIII is not applicable, the examination procedures, personnel and equipment qualified in accordance with Appendix VIII may be applied, provided each of the components, materials, sizes and shapes are within the scope of the qualified procedures. | |||
The EPRI reports documented in Reference [E-1] and Reference [E-2] used a Section XI, Appendix VIII-based probability of detection (POD) curve in the PFM evaluation because most ISI examinations of major plant Class 1 and Class 2 components are performed using Appendix VIII procedures. However, for Class 2 components, the use of Appendix VIII procedures is plant-specific. Many plants adopt and use their Appendix VIII procedures for major Class 2 components (such as SGs) for consistency across all their examinations. In the case of Davis-Besse, Energy Harbor Nuclear Corp. does not use Appendix VIII procedures for all the examination categories included in the request for alternative, so use of the Appendix VIII POD curve may not be appropriate for all of the items. Despite this, the evaluation contained in the EPRI reports, as documented in Reference [E-1] | |||
10 CFR 50.55a Request RR-A2 Page 10 of 15 and Reference [E-2], demonstrates that the 30-year interval is supported for these welds, regardless of the POD curve used. | |||
The plant-specific PFM evaluations presented in Tables E-1 through E-4 indicate that with conservative inputs of the critical parameters, the probabilities of rupture and leakage are below the acceptance criterion of 1.0x10-6. The analyses involve conservative assumptions with regards to the PSI/ISI scenarios. No credit was taken for examinations performed in the current inspection interval for the plant since the examinations have not been completed. Furthermore, the evaluation was performed for 80 years, which is longer than the extension being sought by Energy Harbor Nuclear Corp. in this request for alternative. | |||
The DFM evaluations in Table 8-31 of Reference [E-1] and Table 8-3 of Reference | |||
[E-2] provide verification of the above PFM results for Davis-Besse by demonstrating that it takes approximately 80 years for a postulated flaw with an initial depth equal to ASME Code, Section XI acceptance standards to grow to a depth where the maximum stress intensity factor (K) exceeds the ASME Code, Section XI allowable fracture toughness. | |||
Inspection History Inspection history for Davis-Besse (including examinations performed to date, examination findings, inspection coverage, and relief requests) is presented in Attachment 2. As shown in the attachment, all welds/components have examinations coverage greater than 90 percent (essentially 100 percent). Also, as shown in Attachment 2, no flaws that exceeded the ASME Code, Section XI acceptance standards were identified during any examinations. | |||
Industry Survey The inspection history for these components as obtained from an industry survey is presented in Attachment 3. The results of the survey indicate that these components are very flaw tolerant. | |||
Conclusion The SG welds and nozzles considered in this request for alternative are very flaw tolerant. PFM and DFM evaluations performed as part of the technical basis reports [E-1] and [E-2], as supplemented by plant-specific evaluations performed as part of this request for alternative, demonstrate that using conservative PSI/ISI inspection scenarios for Davis-Besse, supports the NRC safety goal of 10-6 failures per reactor year is met with considerable margins. Plant-specific applicability of the technical basis to Davis-Besse is demonstrated in Attachment 1. The requested inspection interval provides an acceptable level of quality and safety in lieu of the current ASME Section XI 10-year inspection frequency. | |||
10 CFR 50.55a Request RR-A2 Page 11 of 15 Operating and examination experience demonstrates that these components have performed with very high reliability, mainly due to their robust design. Attachment 2 shows the examination history for the SG welds examined in the two most recent 10-year inspection intervals (the third interval plus first and second periods of the fourth interval). | |||
In addition to the required PSI examinations for these SG welds and components, Energy Harbor Nuclear Corp. has performed examinations through three complete 10-year intervals for the original SGs and through the second period of the current fourth inspection interval for the replacement SGs. | |||
No flaws that exceeded the ASME Code, Section XI acceptance standards were identified during any examinations, as shown in Attachment 2. | |||
In addition, all other inspection activities, including the system leakage test (Examination Categories B-P and C-H) will continue to be performed consistent with this request for alternative and in accordance with all other ASME Section XI requirements, providing further assurance of safety. | |||
Finally, as discussed in Reference [E-3], for situations where no active degradation mechanism is present, subsequent ISI examinations do not provide additional value after PSI has been performed and the inspection volumes have been confirmed to be free of defects. | |||
Therefore, Energy Harbor Nuclear Corp. requests the NRC grant this proposed alternative in accordance with 10 CFR 50.55a(z)(1). | |||
: 6. Duration of Proposed Alternative The proposed alternative is requested for the remainder of the fourth 10-year inspection interval and through the sixth 10-year inspection interval for Davis-Besse. The sixth 10-year inspection interval is currently scheduled to end on September 20, 2042, recognizing that the existing 60-year license expires April 22, 2037. | |||
: 7. Precedents Relief from the ASME Section XI Examination Category C-B (Item Nos. C2.21 and C2.22) surface and volumetric examinations based on the Reference [E-1] | |||
technical basis report was granted for SNC in January 2021. | |||
Letter from M. T. Markley (NRC) to C. A. Gayheart (SNC), Vogtle Electric Generating Plant, Units 1 and 2 - Relief Request for Proposed Inservice Inspection Alternative VEGP-ISI-ALT-04-04 to the Requirements of ASME Code (EPID L-2020-LLR-0109), dated January 11, 2021 (ADAMS Accession No. ML20352A155), Reference [E-13]. | |||
10 CFR 50.55a Request RR-A2 Page 12 of 15 Relief from ASME Section XI Examination Category B-B (Item Nos. B2.31 and B2.40), Examination Category B-D (Item No. B3.130), Examination Category C-A (Item Nos. C1.10, C1.20, and C1.30), and Category C-B (Item Nos. C2.21 and C2.22) surface and volumetric examinations based on the Reference [E-1] and [E-2] technical basis reports was granted for Dominion Energy Nuclear Connecticut, Inc. (Dominion) in July 2021. | |||
SE from J. G. Danna (NRC) to D. G. Stoddard (Dominion), Millstone Power Station Unit 2 - Authorization and Safety Evaluation for Alternative Request No. RR-05-06 (EPID L-2020-LLR-0097), dated July 16, 2021 (ADAMS Accession No. ML21167A355), Reference [E-14]. | |||
In addition, the following is a list of approved actions (including relief requests and topical reports) related to inspections of SG welds and components: | |||
Letter from J. W. Clifford (NRC) to S. E. Scace (Northeast Nuclear Energy Company), Safety Evaluation of Relief Requests Associated with the First and Second 10-Year Interval of the Inservice Inspection (ISI) Plan, Millstone Nuclear Power Station, Unit No. 3 (TAC No. MA5446), dated July 24, 2000 (ADAMS Accession No. ML003730922). | |||
Letter from R. L. Emch (NRC) to J. B. Beasley, Jr. (Southern Nuclear Operating Company, Inc.), Second 10-Year Interval Inservice Inspection Program Plan Requests for Relief 13, 14, 15, 21 and 33 for Vogtle Electric Generating Plant, Units 1 and 2 (TAC No. MB0603 and MB0604), dated June 20, 2001 (ADAMS Accession No. ML011640178). | |||
Letter from T. H. Boyce (NRC) to C. L. Burton (Carolina Power & Light Company), Shearon Harris Nuclear Power Plant, Unit 1 - Requests for Relief 2R1-019, 2R1-020, 2R1-021, 2R1-022, 2R2-009, 2R2-010, and 2R2-011 for the Second 10-Year Interval Inservice Inspection Program Plan (TAC Nos. ME0609, ME0610, ME0611, ME0612, ME0613, ME0614, and ME0615), dated January 7, 2010 (ADAMS Accession No. ML093561419). | |||
Letter from M. Khanna (NRC) to D. A. Heacock (Dominion), Millstone Power Station, Unit No. 2 - Issuance of Relief Requests RR-89-69 Through RR-89-78 Regarding Third 10-Year Interval Inservice Inspection Plan (TAC Nos. ME5998 Through ME6006), dated March 12, 2012 (ADAMS Accession No. ML120541062). | |||
Letter from R. J. Pascarelli (NRC) to E. D. Halpin (Pacific Gas and Electric Company), Diablo Canyon Power Plant, Unit Nos. 1 and 2 - Relief Request NDE-SG-MS-IR, Main Steam Nozzle Inner Radius Examination Impracticality, Third 10-Year Interval American Society of Mechanical Engineers Boiler and Pressure Vessel Code, Section XI, Inservice | |||
10 CFR 50.55a Request RR-A2 Page 13 of 15 Inspection Program (CAC Nos. MF6646 and MF6647), dated December 8, 2015 (ADAMS Accession No. ML15337A021). | |||
There are also precedents related to similar topical reports that justify relief for Class 1 nozzles: | |||
Based on studies presented in Reference [E-4], the NRC approved extending PWR reactor vessel nozzle-to-shell welds from 10 to 20 years in Reference [E-5]. | |||
Based on work performed in BWRVIP-108 [E-6] and BWRVIP-241 [E-8], the NRC approved the reduction of BWR vessel feedwater nozzle-to-shell weld examinations (Item No. B3.90 for BWRs from 100 percent to a 25 percent sample of each nozzle type every 10 years) in References [E-7] and [E-9]. | |||
The work performed in BWRVIP-108 and BWRVIP-241 provided the technical basis for ASME Code Case N-702 [E-10], which has been conditionally approved by the NRC in Revision 19 of Regulatory Guide 1.147 [E-11]. | |||
: 8. Acronyms ASME American Society of Mechanical Engineers B&W Babcock and Wilcox BWR boiling water reactor BWRVIP Boiling Water Reactor Vessel and Internals Program CE Combustion Engineering CFR Code of Federal Regulations DFM deterministic fracture mechanics EAF environmentally assisted fatigue EPRI Electric Power Research Institute FAC flow accelerated corrosion FEA finite element analysis FW feedwater ISI inservice inspection MIC microbiologically influenced corrosion MS main steam NPS nominal pipe size NRC Nuclear Regulatory Commission NSSS nuclear steam supply system O.D. outside diameter PFM probabilistic fracture mechanics POD probability of detection PSI preservice inspection PWR pressurized water reactor SCC stress corrosion cracking SE safety evaluation | |||
10 CFR 50.55a Request RR-A2 Page 14 of 15 SG steam generator WEC Westinghouse Electric Company | |||
: 9. References E-1. Technical Bases for Inspection Requirements for PWR Steam Generator Feedwater and Main Steam Nozzle-to-Shell Welds and Inside Radius Sections. EPRI, Palo Alto, CA: 2019. 3002014590 (ADAMS Accession No. ML19347B107). | |||
E-2. Technical Bases for Inspection Requirements for PWR Steam Generator Class 1 Nozzle-to-Vessel Welds and Class 1 and Class 2 Vessel Head, Shell, Tubesheet-to-Head and Tubesheet-to-Shell Welds. EPRI, Palo Alto, CA: | |||
2019. 3002015906 (ADAMS Accession No. ML20225A141). | |||
E-3. American Society of Mechanical Engineers, Risk-Based Inspection: | |||
Development of Guidelines, Volume 2-Part 1 and Volume 2-Part 2, Light Water Reactor (LWR) Nuclear Power Plant Components. CRTD-Vols. 20-2 and 20-4, ASME Research Task Force on Risk-Based Inspection Guidelines, Washington, D.C., 1992 and 1998. | |||
E-4. B. A. Bishop, C. Boggess, N. Palm, Risk-Informed extension of the Reactor Vessel In-Service Inspection Interval, WCAP-16168-NP-A, Rev. 3, October 2011. | |||
E-5. NRC, Revised Safety Evaluation by the Office of Nuclear Reactor Regulation; Topical Report WCAP-16168-NP-A, Revision 2, Risk-Informed Extension of the Reactor Vessel In-service Inspection Interval, Pressurized Water Reactor Owners Group, Project No. 694, July 26, 2011 (ADAMS Accession No. ML111600303). | |||
E-6. BWRVIP-108: BWR Vessels and Internals Project, Technical Basis for the Reduction of Inspection Requirements for the Boiling Water Reactor Nozzle-to-Shell Welds and Nozzle Blend Radii, EPRI, Palo Alto, CA 2002. 1003557. | |||
E-7. NRC, Safety Evaluation of Proprietary EPRI Report, BWR Vessel and Internals Project, Technical Basis for the Reduction of Inspection Requirements for the Boiling Water Reactor Nozzle-to-Vessel Shell Welds and Nozzle Inner Radius (BWRVIP-108), December 19, 2007 (ADAMS Accession No. ML073600374). | |||
E-8. BWRVIP-241: BWR Vessels and Internals Project, Probabilistic Fracture Mechanics Evaluation for the Boiling Water Reactor Nozzle-to-Shell Welds and Nozzle Blend Radii, EPRI, Palo Alto, CA 2010. 1021005. | |||
10 CFR 50.55a Request RR-A2 Page 15 of 15 E-9. NRC, Safety Evaluation of Proprietary EPRI Report, BWR Vessel and Internals Project, Probabilistic Fracture Mechanics Evaluation for the Boiling Water Reactor Nozzle-to-Shell Welds and Nozzle Blend Radii (BWRVIP-241), April 19, 2013 (ADAMS Accession Nos. ML13071A240 and ML13071A233). | |||
E-10. Code Case N-702, Alternate Requirements for Boiling Water Reactor (BWR) | |||
Nozzle Inner Radius and Nozzle-to-Shell Welds, ASME Code Section XI, Division 1, Approval Date: February 20, 2004. | |||
E-11. NRC Regulatory Guide 1.147, Revision 19, Inservice Inspection Code Case Acceptability, ASME Code Section XI, Division 1, dated October 2019. | |||
E-12. N. Palm (EPRI), BWR Vessel & Internals Project (BWRVIP) Memo No. | |||
2019-016, White Paper on Suggested Content for PFM Submittals to the NRC, February 27, 2019 (ADAMS Accession No. ML19241A545). | |||
E-13. Letter from M. T. Markley (NRC) to C. A. Gayheart (SNC), Vogtle Electric Generating Plant, Units 1 and 2 - Relief Request for Proposed Inservice Inspection Alternative VEGP-ISI-ALT-04-04 to the Requirements of ASME Code (EPID L-2020-LLR-0109), dated January 11, 2021 (ADAMS Accession No. ML20352A155). | |||
E-14. SE from J. G. Danna (NRC) to D. G. Stoddard (Dominion), Millstone Power Station Unit 2 - Authorization and Safety Evaluation for Alternative Request No. RR-05-06 (EPID L-2020-LLR-0097), dated July 16, 2021 (ADAMS Accession No. ML21167A355). | |||
ATTACHMENT 1 PLANT-SPECIFIC APPLICABILITY DAVIS-BESSE Page 1 of 14 Section 9 of References [1-1] and [1-2] provide requirements that must be demonstrated in order to apply the representative stress and flaw tolerance analyses to a specific plant. | |||
Plant-specific evaluation of these requirements for Davis-Besse is provided in Table 1-1 and indicates that all plant-specific requirements are met. Therefore, the results and conclusions of the EPRI reports are applicable to Davis-Besse. | |||
Table 1-1 Applicability of References [1-1] and [1-2] Representative Analyses to Davis-Besse Item No. B2.40 (SG Primary Side Shell Welds) | |||
Category Requirement from Reference [1-1] Applicability to Davis-Besse General The loss of power transient (involving unheated For the replacement SGs that were Requirements auxiliary feedwater being introduced into a hot installed in 2014 and are currently in SG that has been boiled dry following blackout, service, Davis-Besse has not resulting in thermal shock of portion of the experienced a loss of power transient vessel) is not considered in this evaluation due resulting in unheated auxiliary to its rarity. In the event that such a significant feedwater being introduced into a hot thermal event occurs at a plant, its impact on SG that has been boiled dry following the KIC (material fracture toughness) value may blackout, resulting in thermal shock of require more frequent examinations and other any portion of the vessel. | |||
plant actions outside the scope of this reports guidance. | |||
The materials of the SG vessel heads and The Davis-Besse SG vessel heads tubesheet must be low alloy ferritic steels that and tubesheet are fabricated of SA-conform to the requirements of ASME Code, 508, Gr. 3 Class 2 material (Reference Section XI, Appendix G, Paragraph G-2110. [1-3] and Table A-5 of Reference [1-4]). The RTNDT values for the Davis-Besse SG vessel heads and tubesheet materials are 0°F or less (so the RTNDT of 60°F used in the EPRI report is bounding). | |||
This material is a low alloy ferritic steel that conforms to the requirements of ASME Code, Section XI, Appendix G, Paragraph G-2110. | |||
Specific The weld configurations must conform to those The Davis-Besse tubesheet-to-shell Requirements shown in Figure 1-1 and Figure 1-2 of weld configuration is shown in Figure Reference [1-1]. 1-2 below and conforms to Figure 1-2 of Reference [1-1]. | |||
The SG vessel dimensions must be within 10% The Davis-Besse SG vessel of the upper and lower bounds of the values dimensions are as follows: | |||
Page 2 of 14 Category Requirement from Reference [1-1] Applicability to Davis-Besse provided in the table in Section 9.4.3 of Reference [1-1]. SG Lower Head diameter | |||
= 131.2" SG Upper Shell diameter | |||
= 151.125 The dimension of the upper shell is within 10% of that specified in Table 9-2 in Section 9.4.3 of Reference [1-1] | |||
for B&W plants (Reference [1-5]). | |||
The dimension of the lower head is inconsistent with the 149 diameter given in the table. This diameter was assumed the same as the upper shell but did not account for the reduction in diameter of the head. Upon comparison with Figure 4-3 of Reference [1-1], it can be seen that the head dimension is consistent with that of the B&W design evaluated and is therefore deemed to be within acceptable geometrical tolerances. | |||
The component must experience transients and As shown in Table 1-2, there are slight cycles bounded by those shown in Table 5-7 of variations on some temperature values Reference [1-1] over a 60-year operating life. between Davis-Besse and the Reference [1-1] values. However, the Davis-Besse number of cycles projected to occur over a 60-year life are significantly lower than those shown in Table 5-7 of Reference [1-1] | |||
for B&W plants. | |||
Item No. C1.30 (SG Secondary Side Shell Welds) | |||
Category Requirement from Reference [1-1] Applicability to Davis-Besse General The loss of power transient (involving unheated For the replacement SGs that were Requirements auxiliary feedwater being introduced into a hot installed in 2014 and are currently in SG that has been boiled dry following blackout, service, Davis-Besse has not resulting in thermal shock of portion of the experienced a loss of power transient vessel) is not considered in this evaluation due resulting in unheated auxiliary to its rarity. In the event that such a significant feedwater being introduced into a hot thermal event occurs at a plant, its impact on SG that has been boiled dry following the KIC (material fracture toughness) value may blackout, resulting in thermal shock of Page 3 of 14 Category Requirement from Reference [1-1] Applicability to Davis-Besse require more frequent examinations and other any portion of the vessel. | |||
plant actions outside the scope of this reports guidance. | |||
The materials of the SG vessel shell and The Davis-Besse SG vessel shell and tubesheet must be low alloy ferritic steels that tubesheet are fabricated of SA-508, conform to the requirements of ASME Code, Gr. 3 Class 2 material (Reference [1-3] | |||
Section XI, Appendix G, Paragraph G-2110. and Table A-5 of Reference [1-4]). The RTNDT values for the Davis-Besse SG vessel shell material is 0°F or less (so the RTNDT of 60°F used in the EPRI report is bounding). | |||
This material is a low alloy ferritic steel that conforms to the requirements of ASME Code, Section XI, Appendix G, Paragraph G-2110. | |||
Specific The weld configurations must conform to those The Davis-Besse weld configuration is Requirements shown in Figure 1-7 and Figure 1-8 of shown in Figure 1-3 and conforms to Reference [1-1]. Figure 1-8 of Reference [1-1]. | |||
The SG vessel dimensions must be within 10% The Davis-Besse SG vessel of the upper and lower bounds of the values dimensions are as follows: | |||
provided in the table in Section 9.4.4 of Reference [1-1]. SG Lower Head diameter | |||
= 131.2 SG Upper Shell diameter | |||
= 151.125 These dimensions are within 10% of those specified in Table 9-3 in Section 9.4.4 of Reference [1-1] for B&W plants (Reference [1-5]). | |||
The dimension of the lower head is inconsistent with the 149 diameter given in the table. This diameter was assumed the same as the upper shell but did not account for the reduction in diameter of the head. Upon comparison with Figure 4-3 of Reference [1-1], it can be seen that the head dimension is consistent with that of the B&W design evaluated and is therefore deemed to be within acceptable geometrical tolerances. | |||
Page 4 of 14 Category Requirement from Reference [1-1] Applicability to Davis-Besse The component must experience transients and As shown in Table 1-3, there are slight cycles bounded by those shown in Table 5-9 of variations on some temperature values Reference [1-1] over a 60-year operating life. between Davis-Besse and the Reference [1-1] values. However, the Davis-Besse number of cycles projected to occur over a 60-year life are significantly lower than those shown in Table 5-9 of Reference [1-1] | |||
for B&W plants. | |||
Item Nos. C2.21 and C2.22 (MS Nozzle to Shell Welds and Inside Radius Sections) | |||
Category Requirement from Reference [1-2] Applicability to Davis-Besse General The nozzle-to-shell weld shall be one of the The Davis-Besse MS nozzle-to-shell Requirements configurations shown in Figure 1-1 or Figure 1-2 weld is shown in Figure 1-4 below and of Reference [1-2]. is representative of the configuration shown in Figure 1-2 of Reference [1-2]. | |||
Per Section 4.3.1.3, Item 3 of Reference [1-2], B&W plants (like Davis-Besse) do not have FW nozzles welded into the SG shells (the nozzle is actually a bolted joint) and have multiple penetrations in the shell that riser pipes enter to provide feedwater flow to the feedwater ring inside the SG. There are therefore no Item Nos. | |||
C2.21 or C2.22 components for the FW nozzle. | |||
The materials of the SG shell, FW nozzles, and The Davis-Besse SG side shell, and MS nozzles must be low alloy ferritic steels that MS nozzles are fabricated of SA-508, conform to the requirements of ASME Code, Gr. 3 Class 2 material (Reference [1-3] | |||
Section XI, Appendix G, Paragraph G-2110. and Table A-5 of Reference [1-4]). | |||
The RTNDT value for the material of Davis-Besse SG nozzle-to-shell welds is 0°F or less (so the RTNDT of 60°F used in the EPRI report is bounding). | |||
This material is a low alloy ferritic steel that conforms to the requirements of ASME Code, Section XI, Appendix G, Paragraph G-2110. | |||
Page 5 of 14 Category Requirement from Reference [1-2] Applicability to Davis-Besse Per above, there are no Item Nos. | |||
C2.21 or C2.22 components for the FW nozzle. | |||
The SG must not experience more than the As shown in Table 1-4, the Davis-number of all transients shown in Table 5-5 of Besse SGs are not projected to Reference [1-2] over a 60-year operating life. experience more than the number of transients shown in Table 5-5 of Reference [1-2]. | |||
SG Feedwater The piping attached to the FW nozzle must be Per above, there are no Item Nos. | |||
Nozzle 14-inch to 18-inch NPS. C2.21 or C2.22 components for the FW nozzle. | |||
The header piping attached to the FW risers is 14-inch NPS per Reference | |||
[1-5]. | |||
The FW nozzle design must have an integrally Per above, there are no Item Nos. | |||
attached thermal sleeve. C2.21 or C2.22 components for the FW nozzle. | |||
Auxiliary feedwater nozzles connected directly N/A for Davis-Besse. | |||
to the SG are not covered in this evaluation. | |||
SG Main Steam For Westinghouse and CE SGs, the piping N/A for Davis-Besse (B&W design). | |||
Nozzle attached to the SG main steam nozzle must be 28-inch to 36-inch NPS. | |||
For B&W SGs, the piping attached to the main The piping attached to the Davis-steam nozzle must be 22-inch to 26-inch NPS. Besse MS nozzle is 24 Sch. 60 per Reference [1-5]. | |||
The SG must have one main steam nozzle that Davis-Besse is a B&W design, with the exits the top dome of the SG. For B&W plants, main steam nozzles exiting the side of there may be more than one main steam the SG (as shown in Figure 1-1). | |||
nozzle; it will exit the side of the SG. | |||
The main steam nozzle shall not significantly Figure 4-7 of Reference [1-2] is a CE protrude into the SG (for example, see Figure System 80 design. Figure 4-6 of 4-7 of Reference [1-2]) or have a unique nozzle Reference [1-2] is a Westinghouse weld configuration (for example, see Figure 4-6 two-loop design. Davis-Besse is a B&W design, so these figures do not Page 6 of 14 Category Requirement from Reference [1-2] Applicability to Davis-Besse of Reference [1-2]). apply. | |||
As shown in Figure 1-4, the Davis-Besse MS nozzle configuration does not protrude significantly into the SG as shown in Figure 4-7 of Reference | |||
[1-2] and does not have a unique weld configuration as shown in Figure 4-6 of Reference [1-2] (Reference [1-3] and | |||
[1-5]). | |||
Page 7 of 14 Figure 1-1 Davis-Besse Steam Generator Layout [1-3, 1-5] | |||
Page 8 of 14 Figure 1-2 Davis-Besse Item No. B2.40 Weld Configuration [1-3] | |||
Page 9 of 14 Figure 1-3 Davis-Besse Item No. C1.30 Weld Configuration [1-3] | |||
Page 10 of 14 Figure 1-4 Davis-Besse Main Steam Nozzle Configuration [1-3, 1-5] | |||
Page 11 of 14 Table 1-2 Davis-Besse Data for Thermal Transients for Stress Analysis of the PWR SG Primary-Side Head Welds (Comparison to Table 5-7 of Reference [1-1]) | |||
Max Min Max Min 60-Year Max Thot Min Thot Transient Tcold Tcold Press Press Projected | |||
°F °F | |||
°F °F PSIG PSIG Cycles Heatup/Cooldown EPRI Report 545 70 545 70 2235 0 300 3002015906 Heatup/Cooldown 561 70 557 70 2235 0 128 Davis-Besse(1,2) | |||
Plant Loading / | |||
Unloading 610 550 550 545 2300 2300 5000 EPRI Report 3002015906 Plant Loading / | |||
Unloading Davis- 608 561 578 556 2235 2135 1800 Besse(1,3) | |||
Reactor Trip EPRI Report 615 530 565 530 2435 1700 360 3002015906 Reactor Trip 644 547 590 547 2615 1695 187 Davis-Besse(1,4) | |||
Notes: | |||
: 1. Davis-Besses Replacement Once Through Steam Generators (ROTSGs) were replaced in 2014 (1st period of the 4th ISI Interval). Since the ROTSGs were replaced late in original 40-year licensed life, the Certified Design Specification only went out to 40-years for the transients discussed above (per Table A-1, item number 38 of TS-3985, Certified Design Specification). The 60-year projected cycles were determined as part of license renewal and are identified in EN-DP-00355, Determination of Allowable Operating Transient Cycles. | |||
: 2. Heatup/Cooldown = Transients #1A and #1B of Reference [1-6]. Max THot, Max TCold, Max Pressure, Min Thot and Min Tcold taken from Document 18-1149327-005, Functional Specification for Reactor Coolant System for Davis-Besse. The Functional Specification is the basis for Figure A1 of Calc. No. 205S-B6, Davis-Besse ROTSG Transient Load Summary used to evaluate the ROTSGs. EPRI report assumed a bounding ramp rate of 200°F/hour. Davis-Besse heatup is limited to 50°F in any one hour period, and a maximum cooldown of 100°F in any one-hour period with Cold Leg temperature greater than or equal to 270°F and a maximum cooldown of 50°F in any one hour period with Cold Leg temperature less than 270°F, in accordance with the Pressure and Temperature Limits Report (PTLR). | |||
: 3. Plant Loading/Unloading = Transients #3 and 4 of Reference [1-6]. | |||
: 4. Reactor Trip = Transients #8A, 8B, and 8C of Reference [1-6]. Transient 8A is a Reactor Trip with Loss of Flow and maximum temperature occurs at the reactor vessel. Figure B2 of Calc. No. 205S-B6 is for Reactor Trip Type A corresponding to loss of RC flow (Transient #8A), Figure B3 is for Reactor Trip Type B corresponding to a control system malfunction (Transient #8B), and Figure B4 is for Reactor Trip Type C corresponding to a loss of MFW flow (Transient #8C). The values for Max THot, Min Thot , Max TCold, and Min Tcold, Max Pressure and Min Pressure were obtained from each figure and the bounding value was selected. | |||
Transient #8D (Other trips) is bounded by the other Reactor Trips (Transients #8A, 8B, and 8C). Transient | |||
#8E applies to the reactor vessel head vent line only. | |||
Page 12 of 14 Table 1-3 Davis-Besse Data for Thermal Transients for Stress Analysis of the PWR SG Secondary-Side Vessel Welds (Comparison to Table 5-9 of Reference [1-1]) | |||
Max Min 60-Year Max Tss Min Tss Transient Press Press Projected | |||
°F °F PSIG PSIG Cycles Heatup/Cooldown EPRI Report 545 70 1000 0 300 3002015906 Heatup/Cooldown 561 70 1035 0 128 Davis-Besse(1,2) | |||
Plant Loading / | |||
Unloading 545 540 1000 1000 5000 EPRI Report 3002015906 Plant Loading / | |||
Unloading Davis- 591 532 941 885 1800 Besse(1,3) | |||
Reactor Trip EPRI Report 555 530 1130 1000 360 3002015906 Reactor Trip 613 538 1135 810 187 Davis-Besse(1,4) | |||
Notes: | |||
: 1. Davis-Besses Replacement Once Through Steam Generators (ROTSGs) were replaced in 2014 (1st period of the 4th ISI Interval). Since the ROTSGs were replaced late in original 40-year licensed life, the Certified Design Specification only went out to 40-years for the transients discussed above (per Table A-1, item number 38 of TS-3985, Certified Design Specification). The 60-year projected cycles were determined as part of license renewal and are identified in EN-DP-00355, Determination of Allowable Operating Transient Cycles. | |||
: 2. Heatup/Cooldown = Transients #1A and #1B of Reference [1-6]. | |||
: 3. Plant Loading/Unloading = Transients #3 and 4 of Reference [1-6]. | |||
: 4. Reactor Trip = Transients #8A, 8B, and 8C of Reference [1-6]. Transient #8D (Other trips) is bounded by the other Reactor Trips (Transients #8A, 8B, and 8C). Transient #8E applies to the reactor vessel head vent line only. | |||
Page 13 of 14 Table 1-4 Davis-Besse Data for Thermal Transients Applicable to PWR SG Feedwater and Main Steam Nozzles (Comparison to Table 5-5 of Reference [1-2]) | |||
60-Year Allowable 60-Year Projected Cycles from Table Transient Cycles Davis-5-5 of EPRI Report Besse 3002014590 [1-2] | |||
Heatup/Cooldown(1,2) 300 128 Plant Loading(1,3) 5000 1800 Plant Unloading(1,3) 5000 1800 Loss of Load(1,4) 360 187 Loss of Power(1,5) 60 6 Notes: | |||
: 1. Davis-Besses Replacement Once Through Steam Generators (ROTSGs) were replaced in 2014 (1st period of the 4th ISI Interval). Since the ROTSGs were replaced late in original 40-year licensed life, the Certified Design Specification only went out to 40-years for the transients discussed above (per Table A-1, item number 38 of TS-3985, Certified Design Specification). The 60-year projected cycles were determined as part of license renewal and are identified in EN-DP-00355, Determination of Allowable Operating Transient Cycles. | |||
: 2. Heatup/Cooldown = Transients #1A and #1B of Reference [1-6]. | |||
: 3. Plant Loading/Unloading = Transients #3 and 4 of Reference [1-6]. | |||
: 4. Loss of Load = Reactor Trip = Transients #8A, 8B, and 8C of Reference [1-6]. Transient #8D (Other trips) is bounded by the other Reactor Trips (Transients #8A, 8B, and 8C). Transient #8E applies to the reactor vessel head vent line only. | |||
: 5. Loss of Power = Transient #15 of Reference [1-6]. Projected cycles also obtained from [1-6]. | |||
Page 14 of 14 References 1-1. Technical Bases for Inspection Requirements for PWR Steam Generator Class 1 Nozzle-to-Vessel Welds and Class 1 and Class 2 Vessel Head, Shell, Tubesheet-to-Head and Tubesheet-to-Shell Welds. EPRI, Palo Alto, CA: 2019. 3002015906 (ADAMS Accession No. ML20225A141). | |||
1-2. Technical Bases for Inspection Requirements for PWR Steam Generator Feedwater and Main Steam Nozzle-to-Shell Welds and Inside Radius Sections. EPRI, Palo Alto, CA: | |||
2019. 3002014590 (ADAMS Accession No. ML19347B107). | |||
1-3. Drawing M-506-00190, Section XI Pre-Service NDE Examination, Revision 01 (Vendor Drawing No. 205SE007, Revision 02). | |||
1-4. Technical Specification(s) Document No. TS-3985, Certified Design Specification, Revision 03. | |||
1-5. Drawing M-506-00188, Davis Besse ROTSG General Arrangement, Revision 02 (Vendor Drawing No. 205SE001, Revision 05). | |||
1-6. Procedure No. EN-DP-00355, Determination of Allowable Operating Transient Cycles, Revision 10. | |||
ATTACHMENT 2 INSPECTION HISTORY Page 1 of 2 DAVIS-BESSE INSPECTION HISTORY SG Primary Side Welds Original (O) or Item Examination Interval/Period Examination Relief Component ID Coverage Replacement No. Date (Outage) Results Request (R) Generator 4th Interval / 1st Period B2.40 8/21/2013 RCSG11W23 Acceptable 97.0% N/A R (PSI for 18R) 4th Interval / 1st Period B2.40 8/21/2013 RCSG12W23 Acceptable 97.0% N/A R (PSI for 18R) 4th Interval / 1st Period B2.40 8/21/2013 RCSG11W22 Acceptable 99.0% N/A R (PSI for 18R) 4th Interval / 1st Period B2.40 8/21/2013 RCSG12W22 Acceptable 99.0% N/A R (PSI for 18R) 4th Interval / 2nd Period B2.40 3/19/2018 RCSG12W22 Acceptable 96.6% N/A R (20R) 3rd Interval / 1st Period B2.40 4/10/2006 RCSG11WG581 Acceptable 91.5% N/A O (14R) 3rd Interval / 3rd Period B2.40 5/18/2010 RCSG11WG582 Acceptable > 90% N/A O (16R) | |||
SG Secondary Side Shell Welds Original (O) or Item Examination Interval/Period Examination Relief Component ID Coverage Replacement No. Date (Outage) Results Request (R) Generator 4th Interval / 1st Period C1.30 8/22/2013 SPSG11W65 Acceptable 100.0% N/A R (PSI for 18R) 4th Interval / 1st Period C1.30 8/21/2013 SPSG11W69 Acceptable 99.8% N/A R (PSI for 18R) 4th Interval / 1st Period C1.30 8/7/2013 SPSG12W65 Acceptable 99.0% N/A R (PSI for 18R) 4th Interval / 2nd Period C1.30 3/19/2018 SPSG12W65 Acceptable 100.0% N/A R (20R) 4th Interval / 1st Period C1.30 8/7/2013 SPSG12W69 Acceptable 96.0% N/A R (PSI for 18R) 3rd Interval / 3rd Period C1.30 5/17/2010 SPSG11WG60 Acceptable 94.9% N/A O (16R) 3rd Interval / 1st Period C1.30 3/20/2002 SPSG12WG59 Acceptable 99.7% N/A O (13R) | |||
Page 2 of 2 SG Secondary Side Nozzle Welds Original (O) or Item Examination Interval/Period Examination Relief Component ID Coverage Replacement No. Date (Outage) Results Request (R) Generator 4th Interval / 1st Period C2.21 8/21/2013 SPSG11W127X/Y Acceptable 100.0% N/A R (PSI for 18R) 4th Interval / 1st Period C2.21 8/21/2013 SPSG11W128W/X Acceptable 100.0% N/A R (PSI for 18R) 4th Interval / 3rd Period C2.21 3/13/2020 SPSG11W128W/X Acceptable 100.0% N/A R (21R) 4th Interval / 1st Period C2.21 8/21/2013 SPSG12W127X/Y Acceptable 100.0% N/A R (PSI for 18R) 4th Interval / 2nd Period C2.21 3/17/2018 SPSG12W127X/Y Acceptable 100.0% N/A R (20R) 4th Interval / 1st Period C2.21 8/21/2013 SPSG12W128W/X Acceptable 100.0% N/A R (PSI for 18R) 3rd Interval / 2nd Period C2.21 1/21/2008 SPSG12WG23X/Y Acceptable 99.9% N/A O (15R) 3rd Interval / 3rd Period C2.21 10/20/2011 SPSG12WG23W/X Acceptable 100.0% N/A O (17R) 4th Interval / 1st Period C2.22 8/20/2013 SPSG11W127X/YIR Acceptable 100.0%* N/A R (PSI for 18R) 4th Interval / 1st Period SPSG11W128W/X C2.22 8/20/2013 Acceptable 100.0%* N/A R (PSI for 18R) IR 4th Interval / 3rd Period SPSG11W128W/X C2.22 3/7/2020 Acceptable 100.0%* N/A R (21R) IR 4th Interval / 1st Period C2.22 7/31/2013 SPSG12W127X/YIR Acceptable 100.0%* N/A R (PSI for 18R) 4th Interval / 2nd Period C2.22 3/19/2018 SPSG12W127X/YIR Acceptable 100.0%* N/A R (20R) 4th Interval / 1st Period SPSG12W128W/X C2.22 7/31/2013 Acceptable 100.0%* N/A R (PSI for 18R) IR 3rd Interval / 2nd Period SPSG12WG23X/Y C2.22 1/23/2008 Acceptable 100% N/A O (15R) IR 3rd Interval / 3rd Period SPSG12WG23W/X C2.22 10/20/2011 Acceptable > 90% N/A O (17R) IR | |||
*100% of area defined in EPRI Report IR-2011-426 "Davis-Besse ROTSG Nozzle Examination" | |||
ATTACHMENT 3 RESULTS OF INDUSTRY SURVEY Page 1 of 4 Overall Industry Inspection Summary for Code Items B2.31, B2.32, B2.40, B3.130, C1.10, C1.20, and C1.30 The results of an industry survey of past inspections of SG nozzle-to-shell welds, inside radius sections and shell welds are summarized in Reference [3-1]. Table 3-1 provides a summary of the combined survey results for Item Nos. B2.31, B2.32 (see Table 3-1, Note 3), B2.40, B3.130, C1.10, C1.20, and C1.30. The results of the industry survey identified numerous steam generator (SG) examinations are being performed with no service-induced flaws being detected. Performing these examinations adversely impacts outage activities including worker exposure, personnel safety, and radwaste. A total of 74 domestic and international boiling water reactor (BWR) and pressurized water reactor (PWR) units responded to the survey and provided information representing all PWR plant designs currently in operation in the United States. This included 2-loop, 3-loop, and 4-loop PWR designs from each of the PWR nuclear steam supply system (NSSS) vendors (that is, Babcock and Wilcox (B&W), Combustion Engineering (CE), and Westinghouse). A total of 1324 examinations for the components of the affected Item Nos. were conducted, with 1098 of these specifically for PWR components. The majority of PWR examinations were performed on SG welds. | |||
A relatively small number of flaws were identified during these examinations, which required flaw evaluation. None of these flaws were found to be service-induced. For Item No. B2.40, examinations at two units at a single plant site identified multiple flaws exceeding the acceptance criteria of ASME Code Section XI; however, these were determined to be subsurface-embedded fabrication flaws and non-service-induced (see Table 3-1, Note 1). For Item No. C1.20, two PWR units reported flaws exceeding the acceptance criteria of ASME Code, Section XI. In the first unit, a single flaw was identified and was evaluated as an inner diameter surface imperfection. Reference [3-3] | |||
indicates that this was a spot indication with no measurable through-wall depth. This indication is therefore not considered to be service-induced but rather fabrication-related. | |||
A flaw evaluation per IWC-3600 was performed for this flaw, and it was found to be acceptable for continued operation. In the second unit, multiple flaws were identified (see Table 3-1, Note 2). As discussed in References [3-4] and [3-5], these flaws were most likely subsurface weld defects typical of thick vessel welds and not service-induced. A flaw evaluation for IWC-3600 was performed for these flaws, and they were found to be acceptable for continued operation. | |||
Page 2 of 4 Table 3-1 Summary of Survey Results for SG Nozzle-to-Shell, Inside Radius Section, and Shell Weld Components Item No. No. of Examinations No. of Reportable Indications BWR PWR Total BWR PWR Total B2.31 0 30 30 0 0 0 B2.32 0 13 13 0 0 0 (Note 3) | |||
B2.40 0 183 183 0 Note 1 Note 1 B3.130 0 135 135 0 0 0 C1.10 140 305 445 0 0 0 C1.20 54 319 373 0 Note 2 Note 2 C1.30 32 113 145 0 0 0 Totals 226 1098 1324 0 Notes 1 Notes 1 and 2 and 2 Notes: | |||
: 1. Two PWR W-2 Loop units at a single plant reported multiple subsurface embedded fabrication flaws. | |||
: 2. A single PWR W-2 Loop unit reported multiple flaws [3-4, 3-5]. | |||
: 3. Item No. B2.32 was evaluated in the Reference [3-1] technical basis and included in the industry survey but is not contained in the scope of this alternative request. | |||
Page 3 of 4 Overall Industry Inspection Summary for Code Items C2.21, C2.22, and C2.32 The results of an industry survey of past inspections of SG main steam (MS) and feedwater (FW) nozzles are summarized in Reference [3-2]. Table 3-2 provides a summary of the combined survey results for Item Nos. C2.21, C2.22, and C2.32 (see Table 3-2, Note 1). The results identify that SG MS and FW Nozzle-to-Shell Welds and Nozzle Inside Radius Section examinations are being performed with no service-induced flaws being detected. Performing these examinations adversely impact outage activities including worker exposure, personnel safety, and radwaste. A total of 74 domestic and international BWR and PWR units responded to the survey and provided information representing all PWR plant designs currently in operation in the United States. This included 2-loop, 3-loop, and 4-loop PWR designs from each of the PWR NSSS vendors (that is, B&W, CE, and Westinghouse). A total of 727 examinations for Item Nos. C2.21, C2.22, and C2.32 (see Table 3-2, Note 1) components were conducted, with 563 of these specifically for PWR components. The majority of the PWR examinations were performed on SG MS and FW nozzles. Only one PWR examination identified two (2) flaws that exceeded ASME Code, Section XI acceptance criteria. The flaws were linear indications of 0.3 and 0.5 in length and were detected in a MS nozzle-to-shell weld using magnetic particle examination techniques. The indications were dispositioned by light grinding (ADAMS Accession No. ML13217A093). | |||
Table 3-2 Summary of Survey Results for SG Main Steam and Feedwater Nozzle Components Number of Number Number of Plant Type Reportable of Units Examinations Indications BWR 27 164 0 PWR 47 563 2 Totals 74 727 (Note 1) 2 Notes: | |||
: 1. Item No. C2.32 was evaluated in the Reference [3-2] technical basis and included in the industry survey but is not contained in the scope of this alternative request. | |||
Page 4 of 4 References 3-1. Technical Bases for Inspection Requirements for PWR Steam Generator Class 1 Nozzle-to-Vessel Welds and Class 1 and Class 2 Vessel Head, Shell, Tubesheet-to-Head and Tubesheet-to-Shell Welds. EPRI, Palo Alto, CA: 2019. 3002015906 (ADAMS Accession No. ML20225A141). | |||
3-2. Technical Bases for Inspection Requirements for PWR Steam Generator Feedwater and Main Steam Nozzle-to-Shell Welds and Inside Radius Sections. EPRI, Palo Alto, CA: | |||
2019. 3002014590 (ADAMS Accession No. ML19347B107). | |||
3-3. Letter from F. A. Kearney (Exelon Generation) to NRC, Byron Station Unit 2 90-Day Inservice Inspection Report for Interval 3, Period 3, (B2R17), dated July 29, 2013, Docket No. 50-455 (ADAMS Accession No. ML13217A093). | |||
3-4. Letter from J. P. Sorensen (Nuclear Management Company, LLC) to NRC, Unit 1 Inservice Inspection Summary Report, Interval 3, Period 3 Refueling Outage Dates 1 2001 to 2-25-2001 Cycle 20 / 05-26-99 to 02-25-2001, dated May 29, 2001, Docket Nos. | |||
50-282 and 50-306 (ADAMS Accession No. ML011550346). | |||
3-5. Letter from J. M. Solymossy (Nuclear Management Company, LLC) to NRC, Response to Opportunity For Comment On Task Interface Agreement (TIA) 2003-01, Application of ASME Code Section XI, IWB-2430 Requirements Associated With Scope of Volumetric Weld Expansion at the Prairie Island Nuclear Generating Plant (TAC Nos. MB7294 and MB7295), dated April 4, 2003, Docket Nos. 50-282 and 50-306 (ADAMS Accession No. ML031040553).}} |
Latest revision as of 16:39, 18 January 2022
ML21256A119 | |
Person / Time | |
---|---|
Site: | Davis Besse ![]() |
Issue date: | 09/13/2021 |
From: | Tony Brown Energy Harbor Nuclear Corp |
To: | Document Control Desk, Office of Nuclear Reactor Regulation |
References | |
L-21-214 | |
Download: ML21256A119 (41) | |
Text
energy Energy Harbor Nuclear Corp.
harbor Davis-Besse Nuclear Power Station.
5501 N. State Route 2 Oak Harbor, Ohio 43449 Terry J. Brown 419-321-7676 Site Vice President, Davis-Besse Nuclear September 13, 2021 L-21-214 10 CFR 50.55a ATTN: Document Control Desk U.S. Nuclear Regulatory Commission Washington, DC 20555-0001
Subject:
Davis-Besse Nuclear Power Station Docket No. 50-346, License No. NPF-3 Proposed lnservice Inspection Alternative RR-A2 In accordance with 10 CFR 50.55a(z)(1 ), Energy Harbor Nuclear Corp. hereby requests Nuclear Regulatory Commission (NRC) approval of a proposed inservice inspection (ISi) alternative to the American Society of Mechanical Engineers (ASME)Section XI ,
Table IWB-2500-1, Examination Category B-B, and Table IWC-2500-1, Examination Category C-A and C-B for use at Davis-Besse Nuclear Power Station. The proposed alternative is enclosed and requests to increase the inspection interval for the items from 10 years to 30 years.
NRC staff review and approval of the proposed ISi alternative is respectfully requested by March 1, 2022 to allow for application of the alternative during the spring 2022 refueling outage.
There are no regulatory commitments contained in this submittal. If there are any questions or if additional information is required, please contact Mr. Phil H. Lashley, Manager - Fleet Licensing, at (330) 696-7208.
Enclosure:
10 CFR 50.55a Request RR-A2
Davis-Besse Nuclear Power Station L-21-214 Page 2 cc: NRC Region III Administrator NRC Resident Inspector NRC Project Manager Utility Radiological Safety Board
Enclosure L-21-214 10 CFR 50.55a Request RR-A2 (38 pages follow)
10 CFR 50.55a Request RR-A2 Proposed Alternative in Accordance with 10 CFR 50.55a(z)(1)
-- Alternative Provides Acceptable Level of Quality and Safety --
Page 1 of 15
- 1. ASME Code Components Affected Code Class: Class 1 and Class 2
Description:
Steam generator (SG) pressure-retaining welds and full penetration welded nozzles (nozzle-to-shell welds and inside radius sections)
Examination Category: Class 1, Category B-B, Pressure Retaining Welds in Vessels Other Than Reactor Vessels Class 2, Category C-A, Pressure Retaining Welds in Pressure Vessels Class 2, Category C-B, Pressure Retaining Nozzle Welds in Vessels Item Numbers: B2.40 - Steam Generators (Primary Side), Tubesheet-To-Head Weld C1.30 - Tubesheet-to-Shell Weld C2.21 - Nozzle-to-Shell (Nozzle to Head or Nozzle to Nozzle) Weld C2.22 - Nozzle Inside Radius Section Component IDs:
Davis-Besse Nuclear Power Station (Davis-Besse)
ASME Component ID Component Description Item No.
RC-SG-1-1-W23 Upper Tubesheet to Upper Primary Head Weld B2.40 RC-SG-1-2-W23 Upper Tubesheet to Upper Primary Head Weld B2.40 RC-SG-1-1-W22 Lower Tubesheet to Lower Primary Head Weld B2.40 RC-SG-1-2-W22 Lower Tubesheet to Lower Primary Head Weld B2.40 SP-SG-1-1-W65 Shell to Lower Tubesheet Weld C1.30 SP-SG-1-1-W69 Upper Tubesheet to Shell Weld C1.30 SP-SG-1-2-W65 Shell to Lower Tubesheet Weld C1.30 SP-SG-1-2-W69 Upper Tubesheet to Shell Weld C1.30 SP-SG-1-1-W127-X/Y 24 in. X/Y Axis Steam Outlet Nozzle to Shell Weld C2.21 SP-SG-1-1-W128-W/X 24 in. W/X Axis Steam Outlet Nozzle to Shell Weld C2.21 SP-SG-1-2-W127-X/Y 24 in. X/Y Axis Steam Outlet Nozzle to Shell Weld C2.21 SP-SG-1-2-W128-W/X 24 in. W/X Axis Steam Outlet Nozzle to Shell Weld C2.21 SP-SG-1-1-W127-X/Y-IR 24 in. X/Y Axis Steam Outlet Nozzle Inside Radius C2.22 SP-SG-1-1-W128-W/X-IR 24 in. W/X Axis Steam Outlet Nozzle Inside Radius C2.22 SP-SG-1-2-W127-X/Y-IR 24 in. X/Y Axis Steam Outlet Nozzle Inside Radius C2.22 SP-SG-1-2-W128-W/X-IR 24 in. W/X Axis Steam Outlet Nozzle Inside Radius C2.22
10 CFR 50.55a Request RR-A2 Page 2 of 15
- 2. Applicable Code Edition and Addenda The fourth 10-year inservice inspection (ISI) interval Code of record for Davis-Besse is the 2007 Edition through 2008 Addenda of American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code,Section XI, Rules for Inservice Inspection of Nuclear Power Plant Components.
- 3. Applicable Code Requirement ASME Section XI IWB-2500(a), Table IWB-2500-1, Examination Category B-B, and IWC-2500(a), Table IWC-2500-1, Examination Categories C-A and C-B, require examination of the following Item Nos.:
Item No. B2.40 - Volumetric examination of essentially 100 percent of the weld length of all welds during the first Section XI inspection interval. For successive inspection intervals, the examination may be limited to one vessel among the group of vessels performing a similar function. The examination volume is shown in Figure IWB-2500-6.
Item No. C1.30 - Volumetric examination of essentially 100 percent of the weld length of the tubesheet-to-shell welds during each Section XI inspection interval.
In the case of multiple vessels of similar design, size, and service (such as steam generators, heat exchangers), the required examinations may be limited to one vessel or distributed among the vessels. The examination volume is shown in Figure IWC-2500-2.
Item No. C2.21 - Volumetric and surface examination of all nozzle welds at terminal ends of piping runs during each Section XI inspection interval. In the case of multiple vessels of similar design, size, and service (such as steam generators, heat exchangers), the required examinations may be limited to one vessel or distributed among the vessels. The examination area and volume are shown in Figures IWC-2500-4(a), (b), or (d).
Item No. C2.22 - Volumetric examination of all nozzle inside radius sections at terminal ends of piping runs during each Section XI inspection interval. In the case of multiple vessels of similar design, size, and service (such as steam generators, heat exchangers), the required examinations may be limited to one vessel or distributed among the vessels. The examination volume is shown in Figures IWC-2500-4(a), (b), or (d).
10 CFR 50.55a Request RR-A2 Page 3 of 15
- 4. Reason for Request The Electric Power Research Institute (EPRI) performed assessments in References [E-1] and [E-2] of the basis for the ASME Section XI examination requirements specified for the above listed ASME Section XI, Division 1 examination categories for steam generator welds and components. The assessments include a survey of inspection results from 74 domestic and international nuclear units and flaw tolerance evaluations using probabilistic fracture mechanics (PFM) and deterministic fracture mechanics (DFM). The Reference [E-1] and [E-2] reports concluded that the current ASME Code Section XI inspection interval of 10 years can be increased significantly with no impact to plant safety. Based on the conclusions of the two EPRI reports, supplemented by plant-specific evaluations contained herein, Energy Harbor Nuclear Corp. is requesting an alternate inspection interval for the subject welds. The Reference
[E-1] and [E-2] reports were developed consistent with the recommendations provided in EPRIs White Paper on PFM [E-12].
- 5. Proposed Alternative and Basis for Use Energy Harbor Nuclear Corp. is requesting an inspection alternative to the examination requirements of ASME Section XI, Tables IWB-2500-1 and IWC-2500-1, for the following examination categories and item numbers:
ASME Item No. Description Category B-B B2.40 Steam generators (primary side), tubesheet-to-head weld C-A C1.30 Tubesheet-to-shell weld C-B C2.21 Nozzle-to-shell (nozzle to head or nozzle to nozzle) weld C-B C2.22 Nozzle inside radius section In 2014 (first period of the fourth inspection interval), both Davis-Besse SGs were replaced. The new SG welds and components received the required preservice inspection (PSI) examinations prior to service followed by ISI examinations through the second period of the current fourth inspection interval.
The proposed alternative is to increase the inspection interval for these item numbers for the replacement steam generators at Davis-Besse to 30 years (from the current ASME Code,Section XI Division 1 10-year requirement) for the remainder of the fourth 10-year inspection interval and through the sixth 10-year inspection interval, which is currently scheduled to end on September 20, 2042.
10 CFR 50.55a Request RR-A2 Page 4 of 15 Technical Basis A summary of the key aspects of the technical basis for this request is provided below. The applicability of the technical basis to Davis-Besse is shown in Attachment 1.
Degradation Mechanism Evaluation An evaluation of degradation mechanisms that could potentially impact the reliability of the SG welds and components was performed in References [E-1] and [E-2].
The degradation mechanisms that were evaluated included stress corrosion cracking (SCC), environmental assisted fatigue (EAF), microbiologically influenced corrosion (MIC), pitting, crevice corrosion, erosion-cavitation, erosion, flow accelerated corrosion (FAC), general corrosion, galvanic corrosion, and mechanical/thermal fatigue. Other than the potential for EAF and mechanical/thermal fatigue, there were no active degradation mechanisms identified that significantly affect the long-term structural integrity of the SG welds and components covered in this request. Therefore, these fatigue-related mechanisms were considered in the PFM and DFM evaluations in References [E-1] and [E-2].
Stress Analysis Finite element analyses (FEA) were performed in References [E-1] and [E-2] to determine the stresses in the SG welds and components covered in this request.
The analyses were performed using representative pressurized water reactor (PWR) geometries, bounding transients, and typical material properties. The results of the stress analyses were used in a flaw tolerance evaluation. The applicability of the FEA analysis to Davis-Besse is demonstrated in Attachment 1 and confirms that all plant-specific requirements are met. Therefore, the evaluation results and conclusions of References [E-1] and [E-2] are applicable to Davis-Besse.
In the selection of the transients in Section 5 of References [E-1] and [E-2] and the subsequent stress analyses in Section 7, test conditions beyond a system leakage test were not considered since pressure tests at Davis-Besse are performed at normal operating conditions. No system hydrostatic testing has been performed at Davis-Besse since the plant went into operation.
Flaw Tolerance Evaluation Flaw tolerance evaluations were performed in References [E-1] and [E-2]
consisting of PFM evaluations and confirmatory DFM evaluations. The results of the PFM analyses indicate that, after a PSI followed by subsequent ISIs, the Nuclear Regulatory Commissions (NRCs) safety goal of 10-6 failures per year is met. The PFM analysis in Reference [E-1] was performed using the PRobabilistic OptiMization of InSpEction (PROMISE) Version 1.0 software, developed by
10 CFR 50.55a Request RR-A2 Page 5 of 15 Structural Integrity Associates. As part of the NRCs review of an alternative request submitted by Southern Nuclear Company (SNC), the NRC performed an audit of the PROMISE Version 1.0 software as discussed in the NRCs audit plan dated May 14, 2020 (ADAMS Accession No. ML20128J311) and the audit summary report issued by letter dated December 10, 2020 (ADAMS Accession No. ML20258A002). The PFM analysis in Reference [E-2] was performed using the PROMISE Version 2.0 software, which has not been audited by the NRC. The main difference between the two versions is that in PROMISE Version 1.0, a single, user-specified examination coverage value is applied to all inspections assumed over the component evaluation time period, whereas in PROMISE Version 2.0, a unique, user-specified examination coverage value can be applied to each inspection assumed over the component evaluation period. In both Versions 1.0 and 2.0, the software assumes 100 percent coverage for the PSI examination.
In Section 8.2.2.2 of Reference [E-1] and Section 8.3.2.2 of Reference [E-2], the number of fabrication flaws for the nozzle-to-vessel weld was assumed to be 1.0 per nozzle. In Section 8.2.2.2 of Reference [E-1], a nozzle flaw density of 0.001 flaws per nozzle was assumed for the nozzle inside radius sections. In the safety evaluation (SE) for Vogtle Electric Generating Plant, Units 1 and 2 (Reference
[E-13]), the NRC indicated that a nozzle flaw density of 0.1 flaws per nozzle is the acceptable number at the nozzle inside radius. Sensitivity studies performed in Section 8.2.4.3.4 in Reference [E-1] indicated that by changing the number of flaws in the nozzle inside radius sections from 0.001 to 0.1, the probabilities of leak and rupture increased by two orders of magnitude but were still significantly below the acceptance criterion of 1x10-6 per year. Since the sensitivity studies performed in References [E-1] and [E-2] involve PSI/ISI scenarios that are different from those at Davis-Besse, supplemental analyses were performed for the plant-specific inspection scenarios at Davis-Besse as detailed below.
For the Davis-Besse replacement SGs, PSI examinations have been performed followed by ISI examinations in the subsequent two periods following SG replacement. Plant-specific evaluations were performed assuming PSI examinations only (since the ISI examinations for the current interval have not been completed, credit was not taken for these examinations). The PSI/ISI scenario considered is therefore PSI to be followed by a 30-year ISI examination (PSI+30).
First, evaluations were performed for the critical nozzle inside radius section and nozzle-to-shell weld locations identified in Reference [E-1]. Davis-Besse does not have feedwater nozzle Item Nos. C2.21 and C2.22; therefore, the evaluation was performed for the main steam nozzle. From Reference [E-1], the critical Case ID for the main steam nozzle inside radius section is SGB-P1N. An evaluation similar to that shown in Table 8-28 of Reference [E-1] was performed for this location assuming a nozzle flaw density of 0.1, a stress multiplier of 1.5, a fracture toughness of 200 ksiin and a standard deviation 5 ksiin as described by the
10 CFR 50.55a Request RR-A2 Page 6 of 15 NRC in Reference [E-13]. The results of the evaluation, using PROMISE Version 1.0, are summarized in Table E-1 and show that after 80 years of plant operation from the last completed 10-year ISI interval examinations, the probabilities of rupture and leakage are well below the acceptance criterion of 1.0x10-6 by at least three orders of magnitude. The results indicate that a much higher stress multiplier than 1.5 could have been used, and the acceptance criteria would still be met.
Table E-1 Sensitivity to Combined Effects of Fracture Toughness, Stress, and Nozzle Flaw Density for 80 Years for the Davis-Besse Main Steam Nozzle Inside Radius Section (Case ID SGB-P1N from Reference [E-1])
Probability per Year for Combined Case KIC = 200 ksiin.
SD = 5 ksiin.
Time Stress Multiplier = 1.5 (yr) Nozzle Flaw Density =
0.1 PSI+30 Rupture Leak 10 1.00E-09 1.00E-09 20 5.00E-10 5.00E-10 30 3.33E-10 3.33E-10 40 2.50E-10 2.50E-10 50 2.00E-10 2.00E-10 60 1.67E-10 1.67E-10 70 1.43E-10 5.71E-10 80 1.25E-10 2.13E-09
10 CFR 50.55a Request RR-A2 Page 7 of 15 For the main steam nozzle-to-shell weld, Table 8-15 of Reference [E-1] indicates that the critical Case ID is SGB-P3A. For the evaluation, a flaw density of 1.0 flaw per weld was assumed, consistent with the evaluations in Reference [E-1]. A fracture toughness of 200 ksiin and standard deviation of 5 ksiin were also used with a stress multiplier of 1.9. (This stress multiplier was chosen to result in probability of rupture or probability of leakage close to the acceptance criteria after 80 years.) The results of the evaluation, using PROMISE Version 1.0, are summarized in Table E-2 and show that after 60 years of plant operation the probabilities of rupture and leakage are well below the acceptance criterion of 1.0x10-6. After 80 years of plant operation the probability of leakage is still below the acceptance criteria. The probability of rupture after 80 years is just above the acceptance criteria, which should be acceptable since a very high stress multiplier of 1.9 was conservatively used in the evaluation. A slightly lower stress multiplier would have resulted in an acceptable probability of rupture after 80 years.
Table E-2 Sensitivity to Combined Effects of Fracture Toughness, Stress, and Weld Flaw Density for 80 Years for the Davis-Besse Main Steam Nozzle-to-Shell Weld (Case ID SGB-P3A from Reference [E-1])
Probability per Year for Combined Case KIC = 200 ksiin.
Time SD = 5 ksiin.
(yr) Stress Multiplier = 1.9 Nozzle Flaw Density = 1 PSI+30 Rupture Leak 10 1.00E-08 1.00E-08 20 3.50E-08 5.00E-09 30 6.83E-07 3.33E-09 40 5.15E-07 2.50E-09 50 4.38E-07 2.00E-09 60 4.48E-07 1.67E-09 70 8.64E-07 1.43E-09 80 2.95E-06 1.25E-09
10 CFR 50.55a Request RR-A2 Page 8 of 15 For the remaining SG welds, Table 8-32 of Reference [E-2] indicates that the critical Case ID is SGPTH-P4A. This case was evaluated for the inspection scenario of PSI+30, a flaw density of 1.0 flaw per weld, a fracture toughness of 200 ksiin and a standard deviation 5 ksiin with a stress multiplier of 1.6. (This stress multiplier was chosen to result in probability of rupture or probability of leakage close to the acceptance criteria after 80 years.) The results of the evaluation, using PROMISE Version 2.0, are summarized in Table E-3 and show that after 80 years of plant operation the probabilities of rupture and leakage are well below the acceptance criterion of 1.0x10-6.
Table E-3 Sensitivity to Combined Effects of Fracture Toughness, Stress, and Weld Flaw Density for 80 Years for the Remaining Davis-Besse SG Welds (Case ID SGPTH-P4A from Reference [E-2])
Probability per Year for Combined Case KIC = 200 ksiin.
Time SD = 5 ksiin.
(yr) Stress Multiplier = 1.6 Nozzle Flaw Density = 1 PSI+30 Rupture Leak 10 1.00E-08 1.00E-08 20 1.00E-08 5.00E-09 30 2.57E-07 3.33E-09 40 1.98E-07 2.50E-09 50 1.82E-07 2.00E-09 60 1.93E-07 1.67E-09 70 2.26E-07 1.43E-09 80 3.10E-07 1.25E-09
10 CFR 50.55a Request RR-A2 Page 9 of 15 The above evaluations indicate that for Davis-Besse, the acceptance criterion is met with significant margins when conservative assumptions for the key variables are assumed for the plant-specific inspection scenario. The difference between the geometrical parameters evaluated in References [E-1] and [E-2] and those at Davis-Besse are summarized in Table E-4. This table shows that the largest variation of the R/t ratio between the geometry evaluated in Reference [E-1] and that at Davis-Besse is 28 percent, which is lower than the stress multipliers applied in the sensitivity studies in Tables E-1 through E-3.
Table E-4 Comparison of Model Geometry in Reference [E-1] with Davis-Besse Modeled Davis-Component Parameter in EPRI % Variation Besse Report OD (in) 151.125 148.125 1.99 SG Shell ID (in) 137.875 137.875 0 (R/t)mean 10.91 13.95 27.93 OD (in) 31.3125 27.38 12.57 MS Nozzle ID (in) 22.25 20.38 8.40 (R/t)mean 2.96 3.41 15.51 The ASME Code,Section XI ISI Code of record for Davis-Besse is the 2007 Edition through the 2008 Addenda. ASME Code,Section XI, Mandatory Appendix I, I-2120, Other Vessels, indicates that ultrasonic examination of all other vessels greater than 2 inches in thickness shall be connected in accordance with Section V, Article 4. However, I-2600, Mandatory Appendix VIII Examination, states that, for components to which Appendix VIII is not applicable, the examination procedures, personnel and equipment qualified in accordance with Appendix VIII may be applied, provided each of the components, materials, sizes and shapes are within the scope of the qualified procedures.
The EPRI reports documented in Reference [E-1] and Reference [E-2] used a Section XI, Appendix VIII-based probability of detection (POD) curve in the PFM evaluation because most ISI examinations of major plant Class 1 and Class 2 components are performed using Appendix VIII procedures. However, for Class 2 components, the use of Appendix VIII procedures is plant-specific. Many plants adopt and use their Appendix VIII procedures for major Class 2 components (such as SGs) for consistency across all their examinations. In the case of Davis-Besse, Energy Harbor Nuclear Corp. does not use Appendix VIII procedures for all the examination categories included in the request for alternative, so use of the Appendix VIII POD curve may not be appropriate for all of the items. Despite this, the evaluation contained in the EPRI reports, as documented in Reference [E-1]
10 CFR 50.55a Request RR-A2 Page 10 of 15 and Reference [E-2], demonstrates that the 30-year interval is supported for these welds, regardless of the POD curve used.
The plant-specific PFM evaluations presented in Tables E-1 through E-4 indicate that with conservative inputs of the critical parameters, the probabilities of rupture and leakage are below the acceptance criterion of 1.0x10-6. The analyses involve conservative assumptions with regards to the PSI/ISI scenarios. No credit was taken for examinations performed in the current inspection interval for the plant since the examinations have not been completed. Furthermore, the evaluation was performed for 80 years, which is longer than the extension being sought by Energy Harbor Nuclear Corp. in this request for alternative.
The DFM evaluations in Table 8-31 of Reference [E-1] and Table 8-3 of Reference
[E-2] provide verification of the above PFM results for Davis-Besse by demonstrating that it takes approximately 80 years for a postulated flaw with an initial depth equal to ASME Code,Section XI acceptance standards to grow to a depth where the maximum stress intensity factor (K) exceeds the ASME Code,Section XI allowable fracture toughness.
Inspection History Inspection history for Davis-Besse (including examinations performed to date, examination findings, inspection coverage, and relief requests) is presented in Attachment 2. As shown in the attachment, all welds/components have examinations coverage greater than 90 percent (essentially 100 percent). Also, as shown in Attachment 2, no flaws that exceeded the ASME Code,Section XI acceptance standards were identified during any examinations.
Industry Survey The inspection history for these components as obtained from an industry survey is presented in Attachment 3. The results of the survey indicate that these components are very flaw tolerant.
Conclusion The SG welds and nozzles considered in this request for alternative are very flaw tolerant. PFM and DFM evaluations performed as part of the technical basis reports [E-1] and [E-2], as supplemented by plant-specific evaluations performed as part of this request for alternative, demonstrate that using conservative PSI/ISI inspection scenarios for Davis-Besse, supports the NRC safety goal of 10-6 failures per reactor year is met with considerable margins. Plant-specific applicability of the technical basis to Davis-Besse is demonstrated in Attachment 1. The requested inspection interval provides an acceptable level of quality and safety in lieu of the current ASME Section XI 10-year inspection frequency.
10 CFR 50.55a Request RR-A2 Page 11 of 15 Operating and examination experience demonstrates that these components have performed with very high reliability, mainly due to their robust design. Attachment 2 shows the examination history for the SG welds examined in the two most recent 10-year inspection intervals (the third interval plus first and second periods of the fourth interval).
In addition to the required PSI examinations for these SG welds and components, Energy Harbor Nuclear Corp. has performed examinations through three complete 10-year intervals for the original SGs and through the second period of the current fourth inspection interval for the replacement SGs.
No flaws that exceeded the ASME Code,Section XI acceptance standards were identified during any examinations, as shown in Attachment 2.
In addition, all other inspection activities, including the system leakage test (Examination Categories B-P and C-H) will continue to be performed consistent with this request for alternative and in accordance with all other ASME Section XI requirements, providing further assurance of safety.
Finally, as discussed in Reference [E-3], for situations where no active degradation mechanism is present, subsequent ISI examinations do not provide additional value after PSI has been performed and the inspection volumes have been confirmed to be free of defects.
Therefore, Energy Harbor Nuclear Corp. requests the NRC grant this proposed alternative in accordance with 10 CFR 50.55a(z)(1).
- 6. Duration of Proposed Alternative The proposed alternative is requested for the remainder of the fourth 10-year inspection interval and through the sixth 10-year inspection interval for Davis-Besse. The sixth 10-year inspection interval is currently scheduled to end on September 20, 2042, recognizing that the existing 60-year license expires April 22, 2037.
- 7. Precedents Relief from the ASME Section XI Examination Category C-B (Item Nos. C2.21 and C2.22) surface and volumetric examinations based on the Reference [E-1]
technical basis report was granted for SNC in January 2021.
Letter from M. T. Markley (NRC) to C. A. Gayheart (SNC), Vogtle Electric Generating Plant, Units 1 and 2 - Relief Request for Proposed Inservice Inspection Alternative VEGP-ISI-ALT-04-04 to the Requirements of ASME Code (EPID L-2020-LLR-0109), dated January 11, 2021 (ADAMS Accession No. ML20352A155), Reference [E-13].
10 CFR 50.55a Request RR-A2 Page 12 of 15 Relief from ASME Section XI Examination Category B-B (Item Nos. B2.31 and B2.40), Examination Category B-D (Item No. B3.130), Examination Category C-A (Item Nos. C1.10, C1.20, and C1.30), and Category C-B (Item Nos. C2.21 and C2.22) surface and volumetric examinations based on the Reference [E-1] and [E-2] technical basis reports was granted for Dominion Energy Nuclear Connecticut, Inc. (Dominion) in July 2021.
SE from J. G. Danna (NRC) to D. G. Stoddard (Dominion), Millstone Power Station Unit 2 - Authorization and Safety Evaluation for Alternative Request No. RR-05-06 (EPID L-2020-LLR-0097), dated July 16, 2021 (ADAMS Accession No. ML21167A355), Reference [E-14].
In addition, the following is a list of approved actions (including relief requests and topical reports) related to inspections of SG welds and components:
Letter from J. W. Clifford (NRC) to S. E. Scace (Northeast Nuclear Energy Company), Safety Evaluation of Relief Requests Associated with the First and Second 10-Year Interval of the Inservice Inspection (ISI) Plan, Millstone Nuclear Power Station, Unit No. 3 (TAC No. MA5446), dated July 24, 2000 (ADAMS Accession No. ML003730922).
Letter from R. L. Emch (NRC) to J. B. Beasley, Jr. (Southern Nuclear Operating Company, Inc.), Second 10-Year Interval Inservice Inspection Program Plan Requests for Relief 13, 14, 15, 21 and 33 for Vogtle Electric Generating Plant, Units 1 and 2 (TAC No. MB0603 and MB0604), dated June 20, 2001 (ADAMS Accession No. ML011640178).
Letter from T. H. Boyce (NRC) to C. L. Burton (Carolina Power & Light Company), Shearon Harris Nuclear Power Plant, Unit 1 - Requests for Relief 2R1-019, 2R1-020, 2R1-021, 2R1-022, 2R2-009, 2R2-010, and 2R2-011 for the Second 10-Year Interval Inservice Inspection Program Plan (TAC Nos. ME0609, ME0610, ME0611, ME0612, ME0613, ME0614, and ME0615), dated January 7, 2010 (ADAMS Accession No. ML093561419).
Letter from M. Khanna (NRC) to D. A. Heacock (Dominion), Millstone Power Station, Unit No. 2 - Issuance of Relief Requests RR-89-69 Through RR-89-78 Regarding Third 10-Year Interval Inservice Inspection Plan (TAC Nos. ME5998 Through ME6006), dated March 12, 2012 (ADAMS Accession No. ML120541062).
Letter from R. J. Pascarelli (NRC) to E. D. Halpin (Pacific Gas and Electric Company), Diablo Canyon Power Plant, Unit Nos. 1 and 2 - Relief Request NDE-SG-MS-IR, Main Steam Nozzle Inner Radius Examination Impracticality, Third 10-Year Interval American Society of Mechanical Engineers Boiler and Pressure Vessel Code,Section XI, Inservice
10 CFR 50.55a Request RR-A2 Page 13 of 15 Inspection Program (CAC Nos. MF6646 and MF6647), dated December 8, 2015 (ADAMS Accession No. ML15337A021).
There are also precedents related to similar topical reports that justify relief for Class 1 nozzles:
Based on studies presented in Reference [E-4], the NRC approved extending PWR reactor vessel nozzle-to-shell welds from 10 to 20 years in Reference [E-5].
Based on work performed in BWRVIP-108 [E-6] and BWRVIP-241 [E-8], the NRC approved the reduction of BWR vessel feedwater nozzle-to-shell weld examinations (Item No. B3.90 for BWRs from 100 percent to a 25 percent sample of each nozzle type every 10 years) in References [E-7] and [E-9].
The work performed in BWRVIP-108 and BWRVIP-241 provided the technical basis for ASME Code Case N-702 [E-10], which has been conditionally approved by the NRC in Revision 19 of Regulatory Guide 1.147 [E-11].
- 8. Acronyms ASME American Society of Mechanical Engineers B&W Babcock and Wilcox BWR boiling water reactor BWRVIP Boiling Water Reactor Vessel and Internals Program CE Combustion Engineering CFR Code of Federal Regulations DFM deterministic fracture mechanics EAF environmentally assisted fatigue EPRI Electric Power Research Institute FAC flow accelerated corrosion FEA finite element analysis FW feedwater ISI inservice inspection MIC microbiologically influenced corrosion MS main steam NPS nominal pipe size NRC Nuclear Regulatory Commission NSSS nuclear steam supply system O.D. outside diameter PFM probabilistic fracture mechanics POD probability of detection PSI preservice inspection PWR pressurized water reactor SCC stress corrosion cracking SE safety evaluation
10 CFR 50.55a Request RR-A2 Page 14 of 15 SG steam generator WEC Westinghouse Electric Company
- 9. References E-1. Technical Bases for Inspection Requirements for PWR Steam Generator Feedwater and Main Steam Nozzle-to-Shell Welds and Inside Radius Sections. EPRI, Palo Alto, CA: 2019. 3002014590 (ADAMS Accession No. ML19347B107).
E-2. Technical Bases for Inspection Requirements for PWR Steam Generator Class 1 Nozzle-to-Vessel Welds and Class 1 and Class 2 Vessel Head, Shell, Tubesheet-to-Head and Tubesheet-to-Shell Welds. EPRI, Palo Alto, CA:
2019. 3002015906 (ADAMS Accession No. ML20225A141).
E-3. American Society of Mechanical Engineers, Risk-Based Inspection:
Development of Guidelines, Volume 2-Part 1 and Volume 2-Part 2, Light Water Reactor (LWR) Nuclear Power Plant Components. CRTD-Vols. 20-2 and 20-4, ASME Research Task Force on Risk-Based Inspection Guidelines, Washington, D.C., 1992 and 1998.
E-4. B. A. Bishop, C. Boggess, N. Palm, Risk-Informed extension of the Reactor Vessel In-Service Inspection Interval, WCAP-16168-NP-A, Rev. 3, October 2011.
E-5. NRC, Revised Safety Evaluation by the Office of Nuclear Reactor Regulation; Topical Report WCAP-16168-NP-A, Revision 2, Risk-Informed Extension of the Reactor Vessel In-service Inspection Interval, Pressurized Water Reactor Owners Group, Project No. 694, July 26, 2011 (ADAMS Accession No. ML111600303).
E-6. BWRVIP-108: BWR Vessels and Internals Project, Technical Basis for the Reduction of Inspection Requirements for the Boiling Water Reactor Nozzle-to-Shell Welds and Nozzle Blend Radii, EPRI, Palo Alto, CA 2002. 1003557.
E-7. NRC, Safety Evaluation of Proprietary EPRI Report, BWR Vessel and Internals Project, Technical Basis for the Reduction of Inspection Requirements for the Boiling Water Reactor Nozzle-to-Vessel Shell Welds and Nozzle Inner Radius (BWRVIP-108), December 19, 2007 (ADAMS Accession No. ML073600374).
E-8. BWRVIP-241: BWR Vessels and Internals Project, Probabilistic Fracture Mechanics Evaluation for the Boiling Water Reactor Nozzle-to-Shell Welds and Nozzle Blend Radii, EPRI, Palo Alto, CA 2010. 1021005.
10 CFR 50.55a Request RR-A2 Page 15 of 15 E-9. NRC, Safety Evaluation of Proprietary EPRI Report, BWR Vessel and Internals Project, Probabilistic Fracture Mechanics Evaluation for the Boiling Water Reactor Nozzle-to-Shell Welds and Nozzle Blend Radii (BWRVIP-241), April 19, 2013 (ADAMS Accession Nos. ML13071A240 and ML13071A233).
E-10. Code Case N-702, Alternate Requirements for Boiling Water Reactor (BWR)
Nozzle Inner Radius and Nozzle-to-Shell Welds, ASME Code Section XI, Division 1, Approval Date: February 20, 2004.
E-11. NRC Regulatory Guide 1.147, Revision 19, Inservice Inspection Code Case Acceptability, ASME Code Section XI, Division 1, dated October 2019.
E-12. N. Palm (EPRI), BWR Vessel & Internals Project (BWRVIP) Memo No.
2019-016, White Paper on Suggested Content for PFM Submittals to the NRC, February 27, 2019 (ADAMS Accession No. ML19241A545).
E-13. Letter from M. T. Markley (NRC) to C. A. Gayheart (SNC), Vogtle Electric Generating Plant, Units 1 and 2 - Relief Request for Proposed Inservice Inspection Alternative VEGP-ISI-ALT-04-04 to the Requirements of ASME Code (EPID L-2020-LLR-0109), dated January 11, 2021 (ADAMS Accession No. ML20352A155).
E-14. SE from J. G. Danna (NRC) to D. G. Stoddard (Dominion), Millstone Power Station Unit 2 - Authorization and Safety Evaluation for Alternative Request No. RR-05-06 (EPID L-2020-LLR-0097), dated July 16, 2021 (ADAMS Accession No. ML21167A355).
ATTACHMENT 1 PLANT-SPECIFIC APPLICABILITY DAVIS-BESSE Page 1 of 14 Section 9 of References [1-1] and [1-2] provide requirements that must be demonstrated in order to apply the representative stress and flaw tolerance analyses to a specific plant.
Plant-specific evaluation of these requirements for Davis-Besse is provided in Table 1-1 and indicates that all plant-specific requirements are met. Therefore, the results and conclusions of the EPRI reports are applicable to Davis-Besse.
Table 1-1 Applicability of References [1-1] and [1-2] Representative Analyses to Davis-Besse Item No. B2.40 (SG Primary Side Shell Welds)
Category Requirement from Reference [1-1] Applicability to Davis-Besse General The loss of power transient (involving unheated For the replacement SGs that were Requirements auxiliary feedwater being introduced into a hot installed in 2014 and are currently in SG that has been boiled dry following blackout, service, Davis-Besse has not resulting in thermal shock of portion of the experienced a loss of power transient vessel) is not considered in this evaluation due resulting in unheated auxiliary to its rarity. In the event that such a significant feedwater being introduced into a hot thermal event occurs at a plant, its impact on SG that has been boiled dry following the KIC (material fracture toughness) value may blackout, resulting in thermal shock of require more frequent examinations and other any portion of the vessel.
plant actions outside the scope of this reports guidance.
The materials of the SG vessel heads and The Davis-Besse SG vessel heads tubesheet must be low alloy ferritic steels that and tubesheet are fabricated of SA-conform to the requirements of ASME Code, 508, Gr. 3 Class 2 material (Reference Section XI, Appendix G, Paragraph G-2110. [1-3] and Table A-5 of Reference [1-4]). The RTNDT values for the Davis-Besse SG vessel heads and tubesheet materials are 0°F or less (so the RTNDT of 60°F used in the EPRI report is bounding).
This material is a low alloy ferritic steel that conforms to the requirements of ASME Code,Section XI, Appendix G, Paragraph G-2110.
Specific The weld configurations must conform to those The Davis-Besse tubesheet-to-shell Requirements shown in Figure 1-1 and Figure 1-2 of weld configuration is shown in Figure Reference [1-1]. 1-2 below and conforms to Figure 1-2 of Reference [1-1].
The SG vessel dimensions must be within 10% The Davis-Besse SG vessel of the upper and lower bounds of the values dimensions are as follows:
Page 2 of 14 Category Requirement from Reference [1-1] Applicability to Davis-Besse provided in the table in Section 9.4.3 of Reference [1-1]. SG Lower Head diameter
= 131.2" SG Upper Shell diameter
= 151.125 The dimension of the upper shell is within 10% of that specified in Table 9-2 in Section 9.4.3 of Reference [1-1]
for B&W plants (Reference [1-5]).
The dimension of the lower head is inconsistent with the 149 diameter given in the table. This diameter was assumed the same as the upper shell but did not account for the reduction in diameter of the head. Upon comparison with Figure 4-3 of Reference [1-1], it can be seen that the head dimension is consistent with that of the B&W design evaluated and is therefore deemed to be within acceptable geometrical tolerances.
The component must experience transients and As shown in Table 1-2, there are slight cycles bounded by those shown in Table 5-7 of variations on some temperature values Reference [1-1] over a 60-year operating life. between Davis-Besse and the Reference [1-1] values. However, the Davis-Besse number of cycles projected to occur over a 60-year life are significantly lower than those shown in Table 5-7 of Reference [1-1]
for B&W plants.
Item No. C1.30 (SG Secondary Side Shell Welds)
Category Requirement from Reference [1-1] Applicability to Davis-Besse General The loss of power transient (involving unheated For the replacement SGs that were Requirements auxiliary feedwater being introduced into a hot installed in 2014 and are currently in SG that has been boiled dry following blackout, service, Davis-Besse has not resulting in thermal shock of portion of the experienced a loss of power transient vessel) is not considered in this evaluation due resulting in unheated auxiliary to its rarity. In the event that such a significant feedwater being introduced into a hot thermal event occurs at a plant, its impact on SG that has been boiled dry following the KIC (material fracture toughness) value may blackout, resulting in thermal shock of Page 3 of 14 Category Requirement from Reference [1-1] Applicability to Davis-Besse require more frequent examinations and other any portion of the vessel.
plant actions outside the scope of this reports guidance.
The materials of the SG vessel shell and The Davis-Besse SG vessel shell and tubesheet must be low alloy ferritic steels that tubesheet are fabricated of SA-508, conform to the requirements of ASME Code, Gr. 3 Class 2 material (Reference [1-3]
Section XI, Appendix G, Paragraph G-2110. and Table A-5 of Reference [1-4]). The RTNDT values for the Davis-Besse SG vessel shell material is 0°F or less (so the RTNDT of 60°F used in the EPRI report is bounding).
This material is a low alloy ferritic steel that conforms to the requirements of ASME Code,Section XI, Appendix G, Paragraph G-2110.
Specific The weld configurations must conform to those The Davis-Besse weld configuration is Requirements shown in Figure 1-7 and Figure 1-8 of shown in Figure 1-3 and conforms to Reference [1-1]. Figure 1-8 of Reference [1-1].
The SG vessel dimensions must be within 10% The Davis-Besse SG vessel of the upper and lower bounds of the values dimensions are as follows:
provided in the table in Section 9.4.4 of Reference [1-1]. SG Lower Head diameter
= 131.2 SG Upper Shell diameter
= 151.125 These dimensions are within 10% of those specified in Table 9-3 in Section 9.4.4 of Reference [1-1] for B&W plants (Reference [1-5]).
The dimension of the lower head is inconsistent with the 149 diameter given in the table. This diameter was assumed the same as the upper shell but did not account for the reduction in diameter of the head. Upon comparison with Figure 4-3 of Reference [1-1], it can be seen that the head dimension is consistent with that of the B&W design evaluated and is therefore deemed to be within acceptable geometrical tolerances.
Page 4 of 14 Category Requirement from Reference [1-1] Applicability to Davis-Besse The component must experience transients and As shown in Table 1-3, there are slight cycles bounded by those shown in Table 5-9 of variations on some temperature values Reference [1-1] over a 60-year operating life. between Davis-Besse and the Reference [1-1] values. However, the Davis-Besse number of cycles projected to occur over a 60-year life are significantly lower than those shown in Table 5-9 of Reference [1-1]
for B&W plants.
Item Nos. C2.21 and C2.22 (MS Nozzle to Shell Welds and Inside Radius Sections)
Category Requirement from Reference [1-2] Applicability to Davis-Besse General The nozzle-to-shell weld shall be one of the The Davis-Besse MS nozzle-to-shell Requirements configurations shown in Figure 1-1 or Figure 1-2 weld is shown in Figure 1-4 below and of Reference [1-2]. is representative of the configuration shown in Figure 1-2 of Reference [1-2].
Per Section 4.3.1.3, Item 3 of Reference [1-2], B&W plants (like Davis-Besse) do not have FW nozzles welded into the SG shells (the nozzle is actually a bolted joint) and have multiple penetrations in the shell that riser pipes enter to provide feedwater flow to the feedwater ring inside the SG. There are therefore no Item Nos.
C2.21 or C2.22 components for the FW nozzle.
The materials of the SG shell, FW nozzles, and The Davis-Besse SG side shell, and MS nozzles must be low alloy ferritic steels that MS nozzles are fabricated of SA-508, conform to the requirements of ASME Code, Gr. 3 Class 2 material (Reference [1-3]
Section XI, Appendix G, Paragraph G-2110. and Table A-5 of Reference [1-4]).
The RTNDT value for the material of Davis-Besse SG nozzle-to-shell welds is 0°F or less (so the RTNDT of 60°F used in the EPRI report is bounding).
This material is a low alloy ferritic steel that conforms to the requirements of ASME Code,Section XI, Appendix G, Paragraph G-2110.
Page 5 of 14 Category Requirement from Reference [1-2] Applicability to Davis-Besse Per above, there are no Item Nos.
C2.21 or C2.22 components for the FW nozzle.
The SG must not experience more than the As shown in Table 1-4, the Davis-number of all transients shown in Table 5-5 of Besse SGs are not projected to Reference [1-2] over a 60-year operating life. experience more than the number of transients shown in Table 5-5 of Reference [1-2].
SG Feedwater The piping attached to the FW nozzle must be Per above, there are no Item Nos.
Nozzle 14-inch to 18-inch NPS. C2.21 or C2.22 components for the FW nozzle.
The header piping attached to the FW risers is 14-inch NPS per Reference
[1-5].
The FW nozzle design must have an integrally Per above, there are no Item Nos.
attached thermal sleeve. C2.21 or C2.22 components for the FW nozzle.
Auxiliary feedwater nozzles connected directly N/A for Davis-Besse.
to the SG are not covered in this evaluation.
SG Main Steam For Westinghouse and CE SGs, the piping N/A for Davis-Besse (B&W design).
Nozzle attached to the SG main steam nozzle must be 28-inch to 36-inch NPS.
For B&W SGs, the piping attached to the main The piping attached to the Davis-steam nozzle must be 22-inch to 26-inch NPS. Besse MS nozzle is 24 Sch. 60 per Reference [1-5].
The SG must have one main steam nozzle that Davis-Besse is a B&W design, with the exits the top dome of the SG. For B&W plants, main steam nozzles exiting the side of there may be more than one main steam the SG (as shown in Figure 1-1).
nozzle; it will exit the side of the SG.
The main steam nozzle shall not significantly Figure 4-7 of Reference [1-2] is a CE protrude into the SG (for example, see Figure System 80 design. Figure 4-6 of 4-7 of Reference [1-2]) or have a unique nozzle Reference [1-2] is a Westinghouse weld configuration (for example, see Figure 4-6 two-loop design. Davis-Besse is a B&W design, so these figures do not Page 6 of 14 Category Requirement from Reference [1-2] Applicability to Davis-Besse of Reference [1-2]). apply.
As shown in Figure 1-4, the Davis-Besse MS nozzle configuration does not protrude significantly into the SG as shown in Figure 4-7 of Reference
[1-2] and does not have a unique weld configuration as shown in Figure 4-6 of Reference [1-2] (Reference [1-3] and
[1-5]).
Page 7 of 14 Figure 1-1 Davis-Besse Steam Generator Layout [1-3, 1-5]
Page 8 of 14 Figure 1-2 Davis-Besse Item No. B2.40 Weld Configuration [1-3]
Page 9 of 14 Figure 1-3 Davis-Besse Item No. C1.30 Weld Configuration [1-3]
Page 10 of 14 Figure 1-4 Davis-Besse Main Steam Nozzle Configuration [1-3, 1-5]
Page 11 of 14 Table 1-2 Davis-Besse Data for Thermal Transients for Stress Analysis of the PWR SG Primary-Side Head Welds (Comparison to Table 5-7 of Reference [1-1])
Max Min Max Min 60-Year Max Thot Min Thot Transient Tcold Tcold Press Press Projected
°F °F
°F °F PSIG PSIG Cycles Heatup/Cooldown EPRI Report 545 70 545 70 2235 0 300 3002015906 Heatup/Cooldown 561 70 557 70 2235 0 128 Davis-Besse(1,2)
Plant Loading /
Unloading 610 550 550 545 2300 2300 5000 EPRI Report 3002015906 Plant Loading /
Unloading Davis- 608 561 578 556 2235 2135 1800 Besse(1,3)
Reactor Trip EPRI Report 615 530 565 530 2435 1700 360 3002015906 Reactor Trip 644 547 590 547 2615 1695 187 Davis-Besse(1,4)
Notes:
- 1. Davis-Besses Replacement Once Through Steam Generators (ROTSGs) were replaced in 2014 (1st period of the 4th ISI Interval). Since the ROTSGs were replaced late in original 40-year licensed life, the Certified Design Specification only went out to 40-years for the transients discussed above (per Table A-1, item number 38 of TS-3985, Certified Design Specification). The 60-year projected cycles were determined as part of license renewal and are identified in EN-DP-00355, Determination of Allowable Operating Transient Cycles.
- 2. Heatup/Cooldown = Transients #1A and #1B of Reference [1-6]. Max THot, Max TCold, Max Pressure, Min Thot and Min Tcold taken from Document 18-1149327-005, Functional Specification for Reactor Coolant System for Davis-Besse. The Functional Specification is the basis for Figure A1 of Calc. No. 205S-B6, Davis-Besse ROTSG Transient Load Summary used to evaluate the ROTSGs. EPRI report assumed a bounding ramp rate of 200°F/hour. Davis-Besse heatup is limited to 50°F in any one hour period, and a maximum cooldown of 100°F in any one-hour period with Cold Leg temperature greater than or equal to 270°F and a maximum cooldown of 50°F in any one hour period with Cold Leg temperature less than 270°F, in accordance with the Pressure and Temperature Limits Report (PTLR).
- 3. Plant Loading/Unloading = Transients #3 and 4 of Reference [1-6].
- 4. Reactor Trip = Transients #8A, 8B, and 8C of Reference [1-6]. Transient 8A is a Reactor Trip with Loss of Flow and maximum temperature occurs at the reactor vessel. Figure B2 of Calc. No. 205S-B6 is for Reactor Trip Type A corresponding to loss of RC flow (Transient #8A), Figure B3 is for Reactor Trip Type B corresponding to a control system malfunction (Transient #8B), and Figure B4 is for Reactor Trip Type C corresponding to a loss of MFW flow (Transient #8C). The values for Max THot, Min Thot , Max TCold, and Min Tcold, Max Pressure and Min Pressure were obtained from each figure and the bounding value was selected.
Transient #8D (Other trips) is bounded by the other Reactor Trips (Transients #8A, 8B, and 8C). Transient
- 8E applies to the reactor vessel head vent line only.
Page 12 of 14 Table 1-3 Davis-Besse Data for Thermal Transients for Stress Analysis of the PWR SG Secondary-Side Vessel Welds (Comparison to Table 5-9 of Reference [1-1])
Max Min 60-Year Max Tss Min Tss Transient Press Press Projected
°F °F PSIG PSIG Cycles Heatup/Cooldown EPRI Report 545 70 1000 0 300 3002015906 Heatup/Cooldown 561 70 1035 0 128 Davis-Besse(1,2)
Plant Loading /
Unloading 545 540 1000 1000 5000 EPRI Report 3002015906 Plant Loading /
Unloading Davis- 591 532 941 885 1800 Besse(1,3)
Reactor Trip EPRI Report 555 530 1130 1000 360 3002015906 Reactor Trip 613 538 1135 810 187 Davis-Besse(1,4)
Notes:
- 1. Davis-Besses Replacement Once Through Steam Generators (ROTSGs) were replaced in 2014 (1st period of the 4th ISI Interval). Since the ROTSGs were replaced late in original 40-year licensed life, the Certified Design Specification only went out to 40-years for the transients discussed above (per Table A-1, item number 38 of TS-3985, Certified Design Specification). The 60-year projected cycles were determined as part of license renewal and are identified in EN-DP-00355, Determination of Allowable Operating Transient Cycles.
- 2. Heatup/Cooldown = Transients #1A and #1B of Reference [1-6].
- 3. Plant Loading/Unloading = Transients #3 and 4 of Reference [1-6].
- 4. Reactor Trip = Transients #8A, 8B, and 8C of Reference [1-6]. Transient #8D (Other trips) is bounded by the other Reactor Trips (Transients #8A, 8B, and 8C). Transient #8E applies to the reactor vessel head vent line only.
Page 13 of 14 Table 1-4 Davis-Besse Data for Thermal Transients Applicable to PWR SG Feedwater and Main Steam Nozzles (Comparison to Table 5-5 of Reference [1-2])
60-Year Allowable 60-Year Projected Cycles from Table Transient Cycles Davis-5-5 of EPRI Report Besse 3002014590 [1-2]
Heatup/Cooldown(1,2) 300 128 Plant Loading(1,3) 5000 1800 Plant Unloading(1,3) 5000 1800 Loss of Load(1,4) 360 187 Loss of Power(1,5) 60 6 Notes:
- 1. Davis-Besses Replacement Once Through Steam Generators (ROTSGs) were replaced in 2014 (1st period of the 4th ISI Interval). Since the ROTSGs were replaced late in original 40-year licensed life, the Certified Design Specification only went out to 40-years for the transients discussed above (per Table A-1, item number 38 of TS-3985, Certified Design Specification). The 60-year projected cycles were determined as part of license renewal and are identified in EN-DP-00355, Determination of Allowable Operating Transient Cycles.
- 2. Heatup/Cooldown = Transients #1A and #1B of Reference [1-6].
- 3. Plant Loading/Unloading = Transients #3 and 4 of Reference [1-6].
- 4. Loss of Load = Reactor Trip = Transients #8A, 8B, and 8C of Reference [1-6]. Transient #8D (Other trips) is bounded by the other Reactor Trips (Transients #8A, 8B, and 8C). Transient #8E applies to the reactor vessel head vent line only.
- 5. Loss of Power = Transient #15 of Reference [1-6]. Projected cycles also obtained from [1-6].
Page 14 of 14 References 1-1. Technical Bases for Inspection Requirements for PWR Steam Generator Class 1 Nozzle-to-Vessel Welds and Class 1 and Class 2 Vessel Head, Shell, Tubesheet-to-Head and Tubesheet-to-Shell Welds. EPRI, Palo Alto, CA: 2019. 3002015906 (ADAMS Accession No. ML20225A141).
1-2. Technical Bases for Inspection Requirements for PWR Steam Generator Feedwater and Main Steam Nozzle-to-Shell Welds and Inside Radius Sections. EPRI, Palo Alto, CA:
2019. 3002014590 (ADAMS Accession No. ML19347B107).
1-3. Drawing M-506-00190,Section XI Pre-Service NDE Examination, Revision 01 (Vendor Drawing No. 205SE007, Revision 02).
1-4. Technical Specification(s) Document No. TS-3985, Certified Design Specification, Revision 03.
1-5. Drawing M-506-00188, Davis Besse ROTSG General Arrangement, Revision 02 (Vendor Drawing No. 205SE001, Revision 05).
1-6. Procedure No. EN-DP-00355, Determination of Allowable Operating Transient Cycles, Revision 10.
ATTACHMENT 2 INSPECTION HISTORY Page 1 of 2 DAVIS-BESSE INSPECTION HISTORY SG Primary Side Welds Original (O) or Item Examination Interval/Period Examination Relief Component ID Coverage Replacement No. Date (Outage) Results Request (R) Generator 4th Interval / 1st Period B2.40 8/21/2013 RCSG11W23 Acceptable 97.0% N/A R (PSI for 18R) 4th Interval / 1st Period B2.40 8/21/2013 RCSG12W23 Acceptable 97.0% N/A R (PSI for 18R) 4th Interval / 1st Period B2.40 8/21/2013 RCSG11W22 Acceptable 99.0% N/A R (PSI for 18R) 4th Interval / 1st Period B2.40 8/21/2013 RCSG12W22 Acceptable 99.0% N/A R (PSI for 18R) 4th Interval / 2nd Period B2.40 3/19/2018 RCSG12W22 Acceptable 96.6% N/A R (20R) 3rd Interval / 1st Period B2.40 4/10/2006 RCSG11WG581 Acceptable 91.5% N/A O (14R) 3rd Interval / 3rd Period B2.40 5/18/2010 RCSG11WG582 Acceptable > 90% N/A O (16R)
SG Secondary Side Shell Welds Original (O) or Item Examination Interval/Period Examination Relief Component ID Coverage Replacement No. Date (Outage) Results Request (R) Generator 4th Interval / 1st Period C1.30 8/22/2013 SPSG11W65 Acceptable 100.0% N/A R (PSI for 18R) 4th Interval / 1st Period C1.30 8/21/2013 SPSG11W69 Acceptable 99.8% N/A R (PSI for 18R) 4th Interval / 1st Period C1.30 8/7/2013 SPSG12W65 Acceptable 99.0% N/A R (PSI for 18R) 4th Interval / 2nd Period C1.30 3/19/2018 SPSG12W65 Acceptable 100.0% N/A R (20R) 4th Interval / 1st Period C1.30 8/7/2013 SPSG12W69 Acceptable 96.0% N/A R (PSI for 18R) 3rd Interval / 3rd Period C1.30 5/17/2010 SPSG11WG60 Acceptable 94.9% N/A O (16R) 3rd Interval / 1st Period C1.30 3/20/2002 SPSG12WG59 Acceptable 99.7% N/A O (13R)
Page 2 of 2 SG Secondary Side Nozzle Welds Original (O) or Item Examination Interval/Period Examination Relief Component ID Coverage Replacement No. Date (Outage) Results Request (R) Generator 4th Interval / 1st Period C2.21 8/21/2013 SPSG11W127X/Y Acceptable 100.0% N/A R (PSI for 18R) 4th Interval / 1st Period C2.21 8/21/2013 SPSG11W128W/X Acceptable 100.0% N/A R (PSI for 18R) 4th Interval / 3rd Period C2.21 3/13/2020 SPSG11W128W/X Acceptable 100.0% N/A R (21R) 4th Interval / 1st Period C2.21 8/21/2013 SPSG12W127X/Y Acceptable 100.0% N/A R (PSI for 18R) 4th Interval / 2nd Period C2.21 3/17/2018 SPSG12W127X/Y Acceptable 100.0% N/A R (20R) 4th Interval / 1st Period C2.21 8/21/2013 SPSG12W128W/X Acceptable 100.0% N/A R (PSI for 18R) 3rd Interval / 2nd Period C2.21 1/21/2008 SPSG12WG23X/Y Acceptable 99.9% N/A O (15R) 3rd Interval / 3rd Period C2.21 10/20/2011 SPSG12WG23W/X Acceptable 100.0% N/A O (17R) 4th Interval / 1st Period C2.22 8/20/2013 SPSG11W127X/YIR Acceptable 100.0%* N/A R (PSI for 18R) 4th Interval / 1st Period SPSG11W128W/X C2.22 8/20/2013 Acceptable 100.0%* N/A R (PSI for 18R) IR 4th Interval / 3rd Period SPSG11W128W/X C2.22 3/7/2020 Acceptable 100.0%* N/A R (21R) IR 4th Interval / 1st Period C2.22 7/31/2013 SPSG12W127X/YIR Acceptable 100.0%* N/A R (PSI for 18R) 4th Interval / 2nd Period C2.22 3/19/2018 SPSG12W127X/YIR Acceptable 100.0%* N/A R (20R) 4th Interval / 1st Period SPSG12W128W/X C2.22 7/31/2013 Acceptable 100.0%* N/A R (PSI for 18R) IR 3rd Interval / 2nd Period SPSG12WG23X/Y C2.22 1/23/2008 Acceptable 100% N/A O (15R) IR 3rd Interval / 3rd Period SPSG12WG23W/X C2.22 10/20/2011 Acceptable > 90% N/A O (17R) IR
- 100% of area defined in EPRI Report IR-2011-426 "Davis-Besse ROTSG Nozzle Examination"
ATTACHMENT 3 RESULTS OF INDUSTRY SURVEY Page 1 of 4 Overall Industry Inspection Summary for Code Items B2.31, B2.32, B2.40, B3.130, C1.10, C1.20, and C1.30 The results of an industry survey of past inspections of SG nozzle-to-shell welds, inside radius sections and shell welds are summarized in Reference [3-1]. Table 3-1 provides a summary of the combined survey results for Item Nos. B2.31, B2.32 (see Table 3-1, Note 3), B2.40, B3.130, C1.10, C1.20, and C1.30. The results of the industry survey identified numerous steam generator (SG) examinations are being performed with no service-induced flaws being detected. Performing these examinations adversely impacts outage activities including worker exposure, personnel safety, and radwaste. A total of 74 domestic and international boiling water reactor (BWR) and pressurized water reactor (PWR) units responded to the survey and provided information representing all PWR plant designs currently in operation in the United States. This included 2-loop, 3-loop, and 4-loop PWR designs from each of the PWR nuclear steam supply system (NSSS) vendors (that is, Babcock and Wilcox (B&W), Combustion Engineering (CE), and Westinghouse). A total of 1324 examinations for the components of the affected Item Nos. were conducted, with 1098 of these specifically for PWR components. The majority of PWR examinations were performed on SG welds.
A relatively small number of flaws were identified during these examinations, which required flaw evaluation. None of these flaws were found to be service-induced. For Item No. B2.40, examinations at two units at a single plant site identified multiple flaws exceeding the acceptance criteria of ASME Code Section XI; however, these were determined to be subsurface-embedded fabrication flaws and non-service-induced (see Table 3-1, Note 1). For Item No. C1.20, two PWR units reported flaws exceeding the acceptance criteria of ASME Code,Section XI. In the first unit, a single flaw was identified and was evaluated as an inner diameter surface imperfection. Reference [3-3]
indicates that this was a spot indication with no measurable through-wall depth. This indication is therefore not considered to be service-induced but rather fabrication-related.
A flaw evaluation per IWC-3600 was performed for this flaw, and it was found to be acceptable for continued operation. In the second unit, multiple flaws were identified (see Table 3-1, Note 2). As discussed in References [3-4] and [3-5], these flaws were most likely subsurface weld defects typical of thick vessel welds and not service-induced. A flaw evaluation for IWC-3600 was performed for these flaws, and they were found to be acceptable for continued operation.
Page 2 of 4 Table 3-1 Summary of Survey Results for SG Nozzle-to-Shell, Inside Radius Section, and Shell Weld Components Item No. No. of Examinations No. of Reportable Indications BWR PWR Total BWR PWR Total B2.31 0 30 30 0 0 0 B2.32 0 13 13 0 0 0 (Note 3)
B2.40 0 183 183 0 Note 1 Note 1 B3.130 0 135 135 0 0 0 C1.10 140 305 445 0 0 0 C1.20 54 319 373 0 Note 2 Note 2 C1.30 32 113 145 0 0 0 Totals 226 1098 1324 0 Notes 1 Notes 1 and 2 and 2 Notes:
- 1. Two PWR W-2 Loop units at a single plant reported multiple subsurface embedded fabrication flaws.
- 2. A single PWR W-2 Loop unit reported multiple flaws [3-4, 3-5].
- 3. Item No. B2.32 was evaluated in the Reference [3-1] technical basis and included in the industry survey but is not contained in the scope of this alternative request.
Page 3 of 4 Overall Industry Inspection Summary for Code Items C2.21, C2.22, and C2.32 The results of an industry survey of past inspections of SG main steam (MS) and feedwater (FW) nozzles are summarized in Reference [3-2]. Table 3-2 provides a summary of the combined survey results for Item Nos. C2.21, C2.22, and C2.32 (see Table 3-2, Note 1). The results identify that SG MS and FW Nozzle-to-Shell Welds and Nozzle Inside Radius Section examinations are being performed with no service-induced flaws being detected. Performing these examinations adversely impact outage activities including worker exposure, personnel safety, and radwaste. A total of 74 domestic and international BWR and PWR units responded to the survey and provided information representing all PWR plant designs currently in operation in the United States. This included 2-loop, 3-loop, and 4-loop PWR designs from each of the PWR NSSS vendors (that is, B&W, CE, and Westinghouse). A total of 727 examinations for Item Nos. C2.21, C2.22, and C2.32 (see Table 3-2, Note 1) components were conducted, with 563 of these specifically for PWR components. The majority of the PWR examinations were performed on SG MS and FW nozzles. Only one PWR examination identified two (2) flaws that exceeded ASME Code,Section XI acceptance criteria. The flaws were linear indications of 0.3 and 0.5 in length and were detected in a MS nozzle-to-shell weld using magnetic particle examination techniques. The indications were dispositioned by light grinding (ADAMS Accession No. ML13217A093).
Table 3-2 Summary of Survey Results for SG Main Steam and Feedwater Nozzle Components Number of Number Number of Plant Type Reportable of Units Examinations Indications BWR 27 164 0 PWR 47 563 2 Totals 74 727 (Note 1) 2 Notes:
- 1. Item No. C2.32 was evaluated in the Reference [3-2] technical basis and included in the industry survey but is not contained in the scope of this alternative request.
Page 4 of 4 References 3-1. Technical Bases for Inspection Requirements for PWR Steam Generator Class 1 Nozzle-to-Vessel Welds and Class 1 and Class 2 Vessel Head, Shell, Tubesheet-to-Head and Tubesheet-to-Shell Welds. EPRI, Palo Alto, CA: 2019. 3002015906 (ADAMS Accession No. ML20225A141).
3-2. Technical Bases for Inspection Requirements for PWR Steam Generator Feedwater and Main Steam Nozzle-to-Shell Welds and Inside Radius Sections. EPRI, Palo Alto, CA:
2019. 3002014590 (ADAMS Accession No. ML19347B107).
3-3. Letter from F. A. Kearney (Exelon Generation) to NRC, Byron Station Unit 2 90-Day Inservice Inspection Report for Interval 3, Period 3, (B2R17), dated July 29, 2013, Docket No. 50-455 (ADAMS Accession No. ML13217A093).
3-4. Letter from J. P. Sorensen (Nuclear Management Company, LLC) to NRC, Unit 1 Inservice Inspection Summary Report, Interval 3, Period 3 Refueling Outage Dates 1 2001 to 2-25-2001 Cycle 20 / 05-26-99 to 02-25-2001, dated May 29, 2001, Docket Nos.
50-282 and 50-306 (ADAMS Accession No. ML011550346).
3-5. Letter from J. M. Solymossy (Nuclear Management Company, LLC) to NRC, Response to Opportunity For Comment On Task Interface Agreement (TIA) 2003-01, Application of ASME Code Section XI, IWB-2430 Requirements Associated With Scope of Volumetric Weld Expansion at the Prairie Island Nuclear Generating Plant (TAC Nos. MB7294 and MB7295), dated April 4, 2003, Docket Nos. 50-282 and 50-306 (ADAMS Accession No. ML031040553).