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#REDIRECT [[IR 05000395/1985047]]
{{Adams
| number = ML20141N831
| issue date = 03/12/1986
| title = SALP Rept 50-395/85-47 for Jul 1984 - Dec 1985
| author name =
| author affiliation = NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
| addressee name =
| addressee affiliation =
| docket = 05000395
| license number =
| contact person =
| case reference number = RTR-NUREG-0737, RTR-NUREG-737
| document report number = 50-395-85-47, GL-83-28, IEB-83-03, IEB-83-3, NUDOCS 8603180181
| package number = ML20141N828
| document type = SYSTEMATIC ASSESSMENT OF LICENSEE PERFORMANCE, TEXT-INSPECTION & AUDIT & I&E CIRCULARS
| page count = 31
}}
See also: [[see also::IR 05000395/1985047]]
 
=Text=
{{#Wiki_filter:,.                  _-      - -.            __._        __ -
                                                                -_______ -. - -_-_ ___ _ ___-_ ._-_ ,
              O
          .-,
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                                                      ENCLOSURE
                                            SALP 80ARD' REPORT
                                  U. S. NUCLEAR REGULATORY COMISSION
r
  '
                ,                                    REGION II
                                                                                                        :
                                                                                                        .
                        SYSTEMATIC' ASSESSMENT OF LICENSEE PERFORMANCE
                                                                                                      i,
                                        INSPECTION REPORT NUMBER
                                                  50-395/85-47
                            SOUTH CAROLINA ELECTRIC AND GAS COMPANY
                                                                                                        '
                                                  V. C. SUMMER
                            JULY 1. 1984 THROUGH DECEMBER 31, 1985
                                                                                                      .i
                                                                                                        ,
                                                                                                        6
                                                                                                        b
                  la    [DNk                                                                            [
                                                                                                        r
                                                                                                        r
                                                                                                      4
    v"
 
,_
                  "
          ..
                                                                                                  ,
            .I.  INTRODUCTION
                    The Systematic Assessment of Licensee Performance (SALP) program is an
                    integrated NRC staff effort to collect available observations and data on a
                    periodic basis and to evaluate licensee performance based upon this
                    information. SALP is supplemental to normal regulatory pracesses used to
                    ensure compliance with NRC rules and regulations. SALP is intended to be
                    sufficiently diagnostic to provide a rational basis for allocating NRC
                    resources and to provide meaningful guidance to the licensee'c management to
                    promote quality and safety of plant construction and operation.
                    An NRC SALP Board, composed of the staff members listed below, met on
                    February 13, 1986, to review the collection of performance observations and
                    data to assess the licensee performance in accordance with the guidance in
                    NRC Manual Chapter 0516, " Systematic Assessment of Licensee Performance." A
                    summary of the guidance and evaluation criteria is provided in Section II of
                    this report.
                    This report is the SALP Board's assessment of the licensee's safety
                    performance at Summer for the period July 1,1984, through December 31,
                    198S.                                                                        <
                    SALP Board for Summer:
                    R. D. Walker, Director, Division of Reactor Projects (DRP), RII
                        (Chairman)                                                                <
                    C. A. Julian, Acting Director Division of Reactor Safety (DRS), RII
                    J. P. Stohr Director, Division of Radiation Safety and Safeguards (DRSS),
                        RII
                    L. S. Rubenstein, Project Director, PWR Project Directorate 2. Division of
                        Pressurized Water Reactor (PWR) Licensing-A, NRR
                    J. B. Hopkins, Project Manager Division of PWR Licensinq-A, NRR              i
                    V. W. Panciera, Chief, Reactor Projects Branch 2, DRP, RII
                    R. L. Prevatte, Senior Resident Inspector, Summer, DRP, RII
                    Attendees at SALP Board Meeting:
                                                                                                  P
                    K.D.Landis, Chief.TechnicalSupportStaff(TSS),DRP,RII                        ,
                    H. C. Dance, Chief, Reactor Projects Section (RPS) 28. DRP, RII              '
                    J. J. Blake, Chief Materials and Processes Section DRS, RII
                    T. E. Conlon, Chief, Plant Systens Section, DRS, RII
                    F. S. Cantrell, Chief, RPS18, DRP, RII
                    D. R. McGuire, Chief. Physical Security Section, DRSS, RII
                    W. E. Cline, Chief, Radiological Effluents and Chemistry Section DRSS, RII
                    T. Decker, Chief. Emergency Preparedness Section, DRSS, RII
                    A. H. Johnson, Project Inspector, RPS1B, DRP, RII
                    G. A. Pick, Reactor Engineer, TSS, DRP, RII
                    T. C. MacArthur Radiation Specialist, TSS, DRP, RII
                    J. K. Rausch, Reactor Engineer TSS, DRP, RII
                                                                                                  l
                                                                                                  ;
t_______________._
 
                                                                                _ _ _ _ _ - _ _ _ _ _ _ _ _ - _ _
        '
  .
                                                2
    II. CRITERIA
          Licensee performance is assessed in selected functional areas, depending
          upon whether the facility has been in a construction, preoperational, or
          operating phase during the SALP review period. Each functional area
          normally represents areas which are significant to nuclear safety and the
          environment and which are normal programmatic areas.      Some functional areas
          may not be assessed because of little or no licensee activities or lack of
          meaningful observations.    Spt.:ial areas may be added to highlight signifi-
          cant observations.
          One or more of the following evaluation criteria was used to assess each
          functional area; however, the SALP Board is not limited to these criteria
          and others may have been used where appropriate.
          A.  Management involvement and control in assuring quality
          B.  Approach to resolution of tect ical issues from a safety standpoint
          C.  Responsiveness to NRC initiatives
          D.  Enforcement history
          E.
          F.  Reporting  (and analysis
                Staffing including        of reportable events
                                  management)
          G.  Training effectiveness and qualification
          Based upon the EALP Board assessment, each functional area evaluated is
          classified into one of three performance categories.      The definitions of
          these performance categories are:
          Category 1:    Reduced NRC attention may be appropriate. Licensee management
          attution and involvement are aggressive and oriented toward nuclear safety;
          licensee resources are ample and effectively used so that a high level of
          performance with respect to operational safety or construction is being
          achieved.
          Category 2: NRC attention should be maintained at normal level. Licensee
          management attention and involvement are evident and are concerned with
          nuclear safety; licensee resources are adequate and are reasonably effective
          50 that satisfactory performance with respect to operational safety or
          construction is being achieved.
          Category 3: Both NRC and licensee attention should be increased. Licensee
          management attention or involvement is acceptable and considers nuclear
          safety, but weaknesses are evident; licensee resources appear to be strained
          or not effectively used such that minimally satisfactory performance with
          respect to operational safety or construction is being achieved.
          The functional area being evaluated may have some attributes that would
          place the evaluation in Category 1, and others that would place it in either
          Category 2 or 3. The final rating for each functional area is a composite
          of the attributes tempered with the judgement of NRC management as to the
          significance of individual items.
l
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                                                                    _ _ -  -    _ _ _ _ _ _ _ _ - _ - _ _ _ _ _ ,
            ..
  ,
          ,
                                                  3
            The SALP Board may also include an appraisal of the performance trend of a
,
            functional area. This performance trend will 'only be used when both a
            definite trend of performance within the evaluation period is discernible
            and the Board believes that continuation of the trend may result in a change
            of performance level. The trend, if used, is defined as:
            Improving:    Licensee performance was determined to be improving near the
            close of the assessmer.t period.
            Declining:- Licensee performance was determined to be declining near the
            close of the assessment period.
    III. SUMMARY OF RESULTS
            Overall Facility Evaluation
            The licensee displayed an aggressive, safety conscious attitude toward
            correcting problems. The level of performance was satisfactory, although
            certain weaknesses were evident in the areas of plant operations and fire
            protection.      A strength was identified in the areas of emergency
            preparedness, security, radiological controls, and maintenance during the
            assessment period.      It is considered significant that the identified
            weakness in the fire protection area was identified during the
            mid-correction period and that the licensee subsequently demonstrated a
            dynamic management attitude toward nuclear safety by the implementation of
            aggressive corrective actions for the identified weakness. In addition to
            improvement in those areas with identified weaknesses, it was noted that
            the trend of serformance was improving in the areas of alant operations and
            outages. - No ' instances of declining trend was identifiec.
                                        Mar. 1, 1983-      July 1, 1984-
            Functional Area            June 30, 1984      Dec. 31, 1985
            Plant Operations                2                  3
            Radiological                    1                  1
              Controls
            Maintenance                    1                  1
            Surveillance                    2                  2
            Fire Protection                2                  3
            Emergency                      1                  1
              Preparedness
            Security                        1                  1
            Refueling / Outages        Not Rated              2
            Training                    Not Rated              2
            Quality Programs and            2                  2
                Administrative
                Controls Affecting
                Quality
            Licensing Activities            2                  2
L
 
, . .
                                                                                                                          A
                                    '
        .
                                                                            4
                IV. PERFORMANCE ANALYSIS
                                      A. Plant Operations
                                        1.  Analysis
                                              During the evaluation period, routine inspections were performed
                                              by the resident and regional staffs.      The licensee's performance
                                              in the areas of housekeeping, control room behavior and discipline
                                              was satisfactory. The plant overall cleanliness was commendable.
                                              Operational staffing of key positions with knowledgeable personnel
                                              was considered adequate.
                                              Personnel errors noted in the previous SALP continued to plague
                                              plant operations. A series of problems, violations, and the
                                              concern that a negative trend might be developing led to a special
                                              inspection in September 1985. . This inspection revealed
                                              degradation of management control in areas that included the lack
                                              of attention to nuclear system operating conditions, outdated and
                                              poorly controlled procedures, inadequate methods of tracking
                                              equipment status involving limiting conditions of operation, and a
                                              generally relaxed attitude toward procedure compliance. Twelve
                                              violations were identified in four separate categories. These are
                                              violations of plant operational limits as noted in (a), (e) (h),
                                              and    (k) below,(safety
                                              in (b),  (d),    f), (j ,)related
                                                                            and (1)administrative
                                                                                    below, failurerequirements
                                                                                                    of operationsas noted
                                              personnel to maintain an awareness of plant status as noted in
                                              (b), (c), (f), (1), (j), and (k) below, inadequate procedures
                                              as noted in (g) below, and failure to follow procedures as noted
                                              in (i) below. Violations (f) and (g) below were issued because of
                                              the February 28, 1985 positive rate reactor trip incident which is
                                              discussed in Section K. An enforcement conference was held in
.
                                              Region II on October 8,1985, to discuss the events associated
                                              with violation (a) below. A Civil Penalty was subsequently issued
'
;                                            on January 6,1986, and the licensee's response dated February 5,
                                              1986, addressed the issues.      Long term programatic changes are
                                              still being reviewed.
                                              To improve plant operations and address the above concerns, the
                                              licensee implemented changes to provide improved control over
                                              plant operations. These included assignment of a Duty Operations
                                              Manager to provide oversight and assistance during plant startup
                                              and shutdown; the addition of a seventh shift supervisor to
                                              provide administrative assistance to the duty shift supervisor; a
;                                            control room enhancement program to provide a more professional
j                                              atmosphere; and a team building program to improve comunications
!                                            and provide for identification and resolution of operations
                                              problems.    Many of these changes are recent and insufficient time
j                                              has elapsed to evaluate their overall impact on plant operations.
f
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      .- ___ _ _ _ ___ _ __ _ _____                          __ _
 
F
    -
  .
                                    5
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      Observations of the activities associated with the startuo after
      the second refueling outage indicated that management changes and
      recently initiated improvements may be accomplishing the desired
      results. This startup, low power physics testing and power
      ascension was a well planned and deliberate operation with no
      significant problems.
      The assignment of a licensed Senior Reactor Operator (SRO) with
      shift supervisor experience to the planning and scheduling group
      and proper utilization of the administrative operations staff,
      t' 't is assigned to scheduling, has prevented schedule conflicts
      during surveillance testing, maintenance, outages, and plant
      operations. The establishment of train related maintenance and
      testing weeks, train "A" and "B" on alternating weeks, should lead
      to a reduction in maintenance and operations interface problems
      and reduce the number of limiting conditions of operation problems
      that have occurred in the past.
      The licensee provided adequate event reports during the assessment
      period. In addition to Licensee Event Reports (LERs), the licensee
      submitted special reports describing particular events or main-
      tenance activities in detail.          The licensee's investigation,
      inspection and subsequent repair of Anchor / Darling check valves
      Wds timely and effective.
      a.      Severity Level III violation for system alignment errors that
              rendered both RHR trains inoperable and for failure to
              recognize the importance of jumpers in the overpower Celta
              temperature trip instrumentation circuits.    (85-34)
      b.      Severity Level IV violation for failure to follow locked
              valve procedure.  (84-23)
      c.      Severity Level IV violation for failure to identify and take
              prompt corrective action for a potential deficiency on a
              reactor protection instrumentation channel.    (84-29)
      d.      Severity Level IV violation for failure to implement locked
              valve control program.    (84-30)
      e.      Severity Level IV violation for failure to demonstrate
              operability of containment isolation valves.    (84-37)
      f.      Severity Level IV violation for failure to follow procedures
              while withdrawing control rods and approaching criticality.
              (85-12)
      9      Severity Level IV violation for failure to establish adequate
              procedures for ECC calculations.    (85-12)
L
 
T
                -
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I
                                                        6
,
  I,              4
                    *
                            h.    Severity Level IV violation for failure to implement the
'
                                  requirements of Technical Specifications for an inoperable
                                  power range instrument.  (85-15)
                            1.  Severity Level IV violation for failure to follow procedures
                                  and use the latest revision to calculate estimated critical
                                  conditions.  (85-27)
                            j.    Severity Level IV violation for failure to adequately
                                  evaluate plant conditions prior to performance of a surveil-
                                  lance test resulting in both ECCS trains being inoperable.
                                  (85-28)
                            k.    Severity Level IV violation for an inoperable feedwater
                                  isolation valve during Mode 3 operation. (85-37)
                            1.  Severity Level V violation for failure to properly document
                                  surveillance test activities. (85-04)
                        2.  Conclusion
                            Rating: 3
                        i  Board Recommendation
                            Recently implemented changes to provide improved control over
                            plant operations indicate a strong management response to
                            weaknesses identified by the number and nature of violations. The
                            Board recommends a continued high level of Licensee management
                            attention and increased NRC inspection activity in this area.
                    B. Radiological Controls
                        1.  Analysis
                            During the evaluation period, inspections were performed by the
                            resident and regional staffs. This included confirmatory measure-
                            ments using the Region 11 mobile laboratory.
                            The licensee's health physics staffing level was adequate and
                            compared favorably to other utilities of similar size in that an
                            adequate number of ANSI qualified licensee and contract health
                            physics technicians were available to support routine and outage
                            operations. The radiological effluents control staffing levels
                            and staff qualifications were acceptable. Key positions in the
                            radwaste management program and environmental surveillance
                            programs were filled with qualified staff.
                            Two strengths of the health physics program were the quality of
                            the health physics technicians and the experience level of the
      ',
                            corporate and site health physics staffs.      The staff has a low
            ,              turnover rate and an effective training program.
    )    i
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                                    7
        An individual from the functional area of Radiological Control was
        assigned to the Scheduling and Planning Group which resulted in
        better controls of the radiologically controlled areas.
        Understanding of technical issues and approach to technical
        problem solving was generally adequate; however problems were
        noted in - the licensee's measurements and measurements control
        program. Specifically, the licensee had difficulty in meeting the
        lower limits of detection for gas samples.        In addition, a
        systematically high bias was identified for gamma spectroscopic
        analyses of particulate filters. The licensee participated in the
        NRC spiked sample analysis program.    Licensee analyses were in
        agreement for three isotopes but were in disagreement for one.
        The licensee was generally responsive at resolving these issues as
        evidenced by the corrective measures for the violation and the
        agreement to evaluate the high bias found in gamma spectroscopic
        analyses. Additionally, prompt action was taken to . correct a
        licensee identified deficiency in the computer software for
        converting whole body counts to maximum permissible body burden.
        The licensee submitted required effluent and environmental reports
        during the rating period. Both liquid and gaseous effluents were
        within limits for total quantities of radioactive material
        released. Licensee estimates of air dose and dose to the maximum
        exposed individual was variable between reporting periods but was
        within limits as specified in the Technical Specifications.      No
        trends or biases were evident from reported values.
        In July 1984, the licensee discontinued use of the installed
        liquit radwaste processing system and began using the services of
        a contractor. A review of the effluent release reports from July
        1983 to June 1985, indicated a decline in the number of batch
        releases, total volumes discharges, and radioactivity concentra-
        tion in effluents since the initial operation of the contractors
        system.
        During the evaluation period, the licensee's radiation work permit
        and respiratory protection programs were found to be satisfactory.
        Control of contamination and radioactive materials within the
        facility was excellent.    From January 1985, to January 1986, the
        amount of contaminated area decreased from approximately 8000 to
        2800 square feet which represents two percent of the radio-
        logically controlled area of the plant.      In 1985, there was a
        48 percent decrease in the number of clothing and skin contamina-
        tion incidents when compared to 1984.
        During this eighteen month evaluation period, the licensee's
        cumulative exposure was 598 man-rem.    This compares favorably to
        the national average exposure of 815 man-rem observed at similar
        PWR facilities. This lower than average collective dose results
        from the short operating life of the plant and from the aggressive
        exposure control program established and implemented by the
        licensee.
                            J
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                                                  8
                        One : inspection related to plant chemistry revealed that the
                        1_icensee had experienced two significant intrusions of ion-
                        exchange resins .into the steam generators .due to failure of an
                        experimental- cleanup loop on the condensate system. These
                      , intrusions happened when the plant was operating above 50 percent
                        power where . the. condensate. cleanup system .must be bypassed.
                        Although chemistry was controlled in an acceptable-manner during
                      .the latter phases of the first fuel cycle, ' difficulties were
                        experienced in chemistry control for several weeks during startup
                      -of the second fuel cycle. The licensee was revising its water
                        chemistry program to make it consistent with the recommendations
                        of the Steam Generators Owners Guidelines; however, the licensee's
                        resources to implement these stringent guidelines were considered
                        to be marginal. During a later inspection, imediately after this
                        evaluation period,. improvements were evident in all areas except
                        chemical expertise and resources.
  '
                        During the evaluation period, the licensee disposed of .27,167
                        cubic feet of solid radioactive waste containing 211 curies. This
                        is . quite close to the national average of 27,386 ' cubic feet
                        shipped by other utilities with similar facilities.
                        Two violations were identified:
                        a.    Severity Level IV violation for failure to follow procedural
                              requirements for wearing protective clothing. (84-27)
                        b.    Severity Level .Y violation for failure to achieve the
                              required lower limit of detection for effluent samples.
                              (85-19)
                  2.    Conclusion
                        Category:    1
                ,3.  . Board Recommendation
                        The Board recommends continued Licensee emphasis in the area of
                        water chemistry. Decreased NRC inspection activity in this area
                        is recommended with the exception of the-chemistry program.
              C.  Maintenance.
i
                  1.    Analysis
                                ~
                        During the evaluation period, routine inspections were performed
                        by the resident and regional staffs.
                        The maintenance organization had a number of accomplishments. A
                        uniform procedures guideline was developed to provide consistency
                        in maintenance procedures, including post maintenance and review
                        of vendor information. The guidelines and implementation program
o
 
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                                    9
        were established prior to receipt of the INP0's good practices
        guidelines. INP0's review of the licensee's program indicated
        that it met or exceeded the good practices guideline. To further
        enhance this program the licensee has trained and assigned
        procedure writers to cover each maintenance discipline. All
        recently developed or revised procedures met the guidelines. A
        two year plan was established to update all existing naintenance
        procedures to the guidelines.
        The licensee electrical maintenance program was well controlled by
        specific procedures. The personnel participating in activities
        affecting equipment on the 0-list were aware of the quality
        assurance (QA) controls.      The craft personnel performing
i
        maintenance and surveillances were knowledgeable of maintenance
        procedures and plant equipment. Maintenance Work Order (MW0)
        packages had all the required reviews and approvals prior to the
        start of the work. The MWO indicates the proper Q-list classifi-
        cation, work was completed and inspected as required, and
        post-maintenance testing was conducted. The licensee established
        a computer program to assemble, store and retrieve MW0s. The
        actual records are stored on microfilm and are accessible by
        computer.
        A special team inspection was performed to assess the licensee's
        compliance with Generic Letter 83-28, " Required Actions Based on
i        Generic Implications of Salem ATWS Events". _The licensee's
        management was adequately involved in assuring quality and was
        responsive to NRC initiatives.      The licensee's responses were
        timely, concise, and adequately resolved technical issues.
        Procurement of new equipment, motor operated valve analysis test
        system (M0 VATS), infrared analysis, and ferrographic oil analysis
        increased the licensees capability to test, and diagnose equipment
        condition. The MOVATS equipment identifies changes in signature
        trends which in turn provides for early recognition of potential
        problems and provides greater accuracy in the setting of torque,
        limit switches and valve position indication.        The infrared
        analysis has improved identification of defects and potential
        problems in electrical and electronic equipment. It was instru-
        mental in identifying fuse oxidation problems in electrical
        circuits not ordinarily detected by resistance measurements. The
        ferrographic oil analysis equipment helped determine the cause of
        equipment failures i.e., diesel generator "B"'s failure in 1985.
        The licensee has additionally developed the capability to perform
        onsite dioctylphthalate and methol iodide testing of charcoal
        filters in heating, ventilation, and air conditioning systems.
        This testing had previously been performed by outside contractors.
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                                                  10
                        The expansion of naintenance facility . buildings has provided
                        additional space and equipment for mechanical and instrumentation
                        work.    The addition of a radioactive instrument calibration
                        facility and upgrading of the radioactive materials machine shop
          ,
                        has improved the capability to perform work and reduced.the time
                        for repairs.
>
                        Use of the Nuclear Plant ~ Reliability Data System (NPRDs) has
                        increased the licensee's awareness of potential.. plant problems.
                        Upgrades in the Computer Historical and Maintenance Program System
                        (CHAMPS) and implementation of data verification has improved the
                        data-base used for. maintenance planning and scheduling. Staffing-
                        increases added maintenance planners who provided better scheduling
                        and coordination of the activities of each maintenance discipline.
                        The above improvements and increased _ maintenance engineering staff
                        involvement led to an overall improvement in the areas of planning,
                        scheduling and timely completion of maintenance activities.
                        The establishment of outage critiques to identify areas requiring
                        additional attention and tracking was evidence of management
                        involvement.
                        Three' violations were identified:
                        a.    Severity Level IV violation for failure to follow procedure
                                GMP 101.008.  (85-13)
F
                        b.    Severity Level IV violation for failure to comply with 10 CFR
                                Part 50, Appendix A, Criterion 1, in the use of an individual
                                cell charger on a class 1E battery. (85-15)
                        c.    Severity Level V violation for failure to follow procedures.
                                (85-08)
        ^
                    2.  Conclusion
                        Category:    1
                    3.  Board Recommendation
                        The Board notes indications of strong management attention in this
                        ' area. Decreased NRC inspection activity is recommended.
      '
                D. Surveillance
                    1.  Analysis
                        During. the evaluation period, inspection were performed by the
                        resident and regional staffs. These included activities related
                        to inservice inspection and testing, tendons surveillance, con-
                        tainment integrated leak rate testing (ILRT), outages, and startup
  ,
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                                11
      testing were conducted in addition to the more frequent surveil-
      lance activities.      Staffing and training was adequate and
      surveillances were conducted within the proper time frame.
      The surveillance procedures reviewed, tests that were witnessed,
      and examinations of test results, revealed that the licensee's
      surveillance procedures were technically adequate and satisfac-
      torily executed.    Improvements in tracking limiting conditions
      for operations applicable to surveillance testing have been
      implemented.
      While performing containment tendon testing during the second
      refueling outage, the licensee discovered that some tendons had
      relaxed to values less than specified in Technical Specifications.
      Analysis performed by a contractor demonstrated adequate struc-
      tural integrity.      The licensee's procedures and records for
      control of the tendon surveillance program were well defined
      and explicit.
      On August 29, 1985, the licensee identified through a post reactor
      trip review and evaluation that jumpers for the overpower delta
      temperature trip circuits had been omitted since initial plant
      startup in October 1982.      This violation is incorporated as
      violation (a) in the plant operations section and resulted in a
      Civil Penalty being issued on January 6,1986.
      Inservice inspection procedures, work, and records performed by
      the licensee contractor were found to be satisfactory.      Inservice
      inspection and inservice testing procedures, work, and records
      performed by site personnel were sometimes inadequate as indicated
      by violations (a) through (e) below.      Also, there was indication
      of weakness in the licensee program for training operations
      personnel in the performance of inservice inspections.
,    A weakness was noted in the licensee's responsivcness to concerns
      raised by the NRC. Examples include the licensee's failure to
      promptly provide information on unresolved item, " Exercising
      Emergency Feedwater Discharge Check Valves to Closed Position",
      their failure to provide a final response in accordance to
      IEB 83-03, " Check Valve Failure in Raw Cooling Water Systems in
<
      Diesel Generators", and their failure to correct an NRC identified
!
      test procedure deficiency which ultimately resulted in
      violation (a) below.
      Based on the above problems, the licensee management dedication
      toward improvement led to increased quality assurance / quality
L    control (QA/QC) in the surveillance program. This also resulted
;      in transferring the Regulatory Support Group, which provides
;    administrative and technical oversight over the program, from the
      Regulatory Compliance area to Planning and Scheduling. This
'
      change resulted in better coordination and faster resolution
      of problems.
(
 
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                                        12
                                                                                  :
              Extensive effort had been expended by operations and engineering
              personnel in developing a computerized Technical Specification
              cross reference program.      This program when completed and
              implemented should reduce administrative burdens on operations and
              provide a better tracking method to insure compliance when
              conducting surveillances.
              Observations of major surveillance tests such as the 18 month
              diesel generator test, the engineered safety features response
              time testing, and the ILRT indicates that the licensee has a
              strong and well managed program. Software improvements in the
              CHAMPS system coupled with assembly and incorporation of data from
              new maintenance testing equipment such as M0 VATS should lead to
              further program improvements.
              Five violations were identified:
              a.    Severity Level IV violation for failing to provide procedural
                    criteria to examine reactor coolant piping for leakage and
                    assure proper functioning of check valves. (85 22)
              b.    Severity Level V violation for failure to test valves to
                    assure proper functioning of remote valve position
                    indicators.  (84-31)
              c.    Severity Level V violation for failure to document the name
                    of individuals recording data. (85-10)
              d.    Severity Level V violation for failure to implement the
                    requirements of EMP 115.011 during performance of the monthly
                    battery inspection.    (85-21)
              e.    Severity Level V violation for failure to follow procedures
                    for hanger inspection. (85-23)
        2.  Conclusion
              Category:    2
        3.  Board Recommendation
              No change in NRC inspection activity is recommended.
      E. Fire Protection
        1.  Analysis
              During the evaluation period, inspections were conducted by the
              resident and regional staffs in the area of fire prevention and
              protection to assess the status of the licensee's implementation
              of the requirements and commitments of 10 CFR 50, Appendix R.
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    -
7
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                                    13
        The licensee attended the Appendix R workshop during the Spring of
        1984. As a result of the information gained at the workshop, the
        licensee decided to perform a complete review of the fire
        protection program. At the time of the June 1985      inspection the
        licensee had not completed their entire review.
        However, the licensee did not properly implement the requirements
        of 10 CFR 50, Appendix R Sections III.G and III.L. The approach
        to' resolution of the technical Appendix R issues indicated that an
        understanding of these issues was lacking, and the attempts to
        ~ meet the Appendix R fire protection requirements were lacking
        thoroughness.      This was demonstrated by the fact that the
        licensee's Appendix R analysis did not address the following
        requirements:
        -
              Demonstrate that the alternative shutdown capability provided
              for the control room, cable spreading room, and relay room
              could achieve and maintain cold shutdown conditions within
              72 hours.
        -    Identify all the equipment, components, and cabling required
              to achieve and maintain hot standby and cold shutdown
,              conditions.
        -
              The circuit analysis did not follow NRC guidance with respect
              to fuse / breaker coordination, common electrical enclosures,
              and spurious signals.
        -
              Identify the analysis assumptions associated with the local
              control of safe shutdown systems for fires which affect plant
c              areas outside the control room complex, nor did the analysis
              justify the timeliness associated with these local controls.
        The licensee committed to perform an additional analysis
        addressing the above discrepancies and submit the results of this
        analysis along with the results of their Appendix R reanalysis to
        the region and NRR by the end of the second quarter in 1986. In
        addition, the licensee on May 29, 1985, identified 11 Appendix R
        modifications affecting 23 plant areas to the NRC. On June 21,
        1985, the licensee committed to a special two-hour roving fire
        watch in the affected plant areas until the required modifications
        are fully implemented.
        The licensee's routine fire prevention / protection program were
        found to be satisfactory except in the areas of fire barrier and
        fire door integrity.      The plant fire protection extinguishing
        systems and detection systems were found to be in service, and the
        organization and staffing of.the plant fire brigade met the NRC
        guidelines. The fire brigade training and drills for the fire
        brigade members met the frequency specified by the procedures and
        the NRC guidelines.
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                                                14
                    In general,.with the exception of the Appendix R discrepancies,
                    the site management involvement and control in assuring quality in
                    the routine plant fire prevention / protection program was adequate
                    and had resulted in increased staffing _and an upgraded training
                    program in the fire protection area. Software computer modifica-
                    tions.were implemented to assist in fire detection and location.
                    Two violations were identified. Additionally, four potential
                    violations and one potential deviation against the licensee's
                    implementation of Appendix R were identified and are currently
                    under review for escalated enforcement.
                    a.    Severity Level IV violation for failure to prevent . fire
                          barrier degradation.    (84-35)
                    .b.    Severity Level IV violation for failure to establish' required
                          fire watch for inoperable fire door.    (84-37)
                2.  Conclusion
                    Category: 3
                3.  Board Recommendations
                    The Board noted that-some NRC inspection findings occurred prior
                    to completion of the licensee's Appendix R reanalysis; however,
                    the licensee's corrective actions displayed good initiative. The
                    board recommends continued devotion of Licensee resources necessary
                    to provide early resolution of remaining issues.      Increased NRC
                    inspection activity is recommended.
            F.  Emergency Preparedness
                1.  Analysis.
                    During the evaluation period, inspections were performed by the
,                    resident ind regional staffs.      Inspections addressed the Early
                    Warning Siren System (EWSS), implementation of the radiological
                    emergency olan and procedures, and observation of a full scale
                    emergency preparedness exercise.
.                    The annual emergency preparedness exercise disclosed no signifi-
                    cant adverse finding in the licensee's emergency organization and
                    staffing.    An adequately staffed corporate emergency response and
                    planning organization ~ routinely provided support to the plant.
                    Key positions in the corporate and plant emergency response
                    organizations were filled.      Corporate management continued to
;                    demonstrate a strong commitment to maintenance of an effective
:                    emergency response program. Corporate management was directly
4
                    involved in the 1985 annual emergency preparedness exercise and
.
  L _  _
 
    '
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                                  15
        followup critique.    The licensee continues to promptly and
        effectively respond to NRC initiatives regarding emergency
        preparedness issues.
        The licensee continued to demonstrate a strong commitment to
        emergency response training.      Accordingly, the 1985 annual
        emergency preparedness exercise disclosed that personnel assigned
        to the emergency response organizations were adequately trained
        and demonstrated the required familiarity with the designated
        areas of emergency response.    Emergency preparedness familiariza-
        tion training was conducted in accordince with the emergency
        response plan and implementing procedures. As a result, emergency
        response personnel were cognizant of their responsibilities and
        authorities and demonstrated a full understanding of their
        assigned functions during simulated emergency events.
        The essential elements of emergency response, demonstrated during
        the referenced exercise, were determined to be acceptable.
        Observation and critique of the annual emergency preparedness
        exercise disclosed that the Emergency Preparedness Plan and
        procedures could be effectively implemented by the licensee,
        although several minor areas for improvement were observed by the
        licensee and NRC. These items were formally documented and the
        licensee committed to correction consistent with regulatory -
        requirements and guidance.
        Siren test procedures and guidelines had been implemented and
        assured that operation of the early warning siren system (EWSS)
        was consistent with the licensee's prompt notification require-
        ments.
        During routine operations, however, it was noted that the Shift
        Supervisor failed to promptly classify and declare a Notification
        of Unusual Event (NOUE), and initiate notification of offsite
        organizations and agencies attending loss of both emergency diesel
        generators for greater than one hour. Upon recognition of the
        arror, required declaration and notifications were made.      This
        violation was reviewed and closed by the resident staff. The
        violation was not indicative of a programmatic breakdown.
:
              Severity Level IV violation for failure to promptly declare
              an NOUE and initiate notification of offsite organizations.
              (85-21)
      2. Conclusion
        Category:  1
      3. Board Recommendation
        Decreased NRC inspection activity is reconnended.
L
 
m
    ~
  .
                                        16
      G. Security and Safeguards
        1.  Analysis
            During the evaluation period, inspections were performed by the
            resident and regional staffs.      Security force staffing was
            adequate and consistent with that of plants of similar size. The
            security staff had been satisfactorily trained to perform required
            duties. The training program was intensive, innovative, and
            produced a security force of high quality.        Members of the
            security force who were interviewed are highly motivated and very
            knowledgeable of their duties and responsibilities. The security
            force and plant personnel interacted well as indicated by
            observation during personnel processing at shift change and
            further evidenced by cooperation given security during non-routine
            security situations.      Plant personnel displayed good security
            awareness as was evident by the low number of security incidents
            dealing with lost badges, inadequate escorts, and misuse.of the
            access control systems.
            Site management demonstrated a supportive role in maintaining the
            security program through their knowledge of security requirements
            and actions and approval of program improvements.
            Design work had been completed and work was in progress for the
              installation of a low-frequency grounding network to reduce
            disturbances on electronic intrusion monitoring systems. These
            modifications should enhance this system's capability to
            discriminate between actual intrusions and minor disturbances.
            Work was also begun on security computer upgrades to enhance
            personnel accountability within the plant site.
            Two violations were identified.        These violations are not
              indicative of a breakdown in the licensee's overall security
            program.    The licensee provided prompt and effective corrective
            ac ion for issues raised.
            a.    Severity Level IV violation for failure of the access control
                    officer to remain within a bullet-resistant enclosure.
                    (85-14)
            b.    Severity Level V violation for inadequate test procedure of
                    intrusion detection systems. (85-33)
        2.  Conclusion
            Category:    1
        3.  Board Recommendation
            The Board noted that the spirit and morale of the Security
            organization is exemplary.      Decreased NRC inspection activity is
            recommended,
t
 
m                      e
    '
  .
                                        17
,
      H. Outages
          1.  Analysis
                                                                                    ,
              During the evaluation period, inspections were performed by the
              resident and regional staffs. Refueling activities observed from
              the control room, refueling floor, and spent fuel pool were found
              to be satisfactory.
              The licensee commenced the first refueling outage on September 28,
              1984. Major activities accomplished during the 83 day outage were
              completion of the TP' and Licensing Conditions modifications;
              inspection and maintenance of the main turbine, main generator
              rotor, and selected vc ves; 100 percent eddy current testing of
              steam generator tubes; and three year maintenance on reactor
              coolant pumps "A" and "B" seals. The activities associated with
              refueling occurred without major problems. Some problems were
              incurred during the outage with scheduling and interface
              conflicts. As a result, licensee management established an
              extensive ' lessons learned" program with an action item list that
              required tracking and responses from affected areas.
              The plant commenced the second refueling outage on October 5,
              1985. This third fuel loading placed the core in an 18 month fuel
              cycle. Major work accomplished during this 72 day outage included
              changes to the condensate system to provide constant speed pumps
              and flow control valves, main turbine five year inspection,
              rotopeening and 100 percent inspection of steam generator tubes,
              sludge lancing and internal inspection of the steam generator
              secondary side, modifications to the isophase bus duct, removal of
              the boron injection tank, equipment upgrades for environmental
              qualification, and Appendix R modifications.
              The licensee has strengthened the planning and scheduling group by
              adding SRO, HP, and administrative staff personnel to assist in
              scheduling. These changes significantly improved the interface
              between operations, maintenance, and health physics.
              The second refueling outage demonstrated that management attention
              directed toward preventing problems that occurred in the first
              outage was successful.      This outage showed good preplanning,
              coordination and prior training for the activities that were
              accomplishec    The startup, low power physics testing, and power
              ascension after the outage was closely monitored by the staff and
              licensee management.    The deliberate and methodical startup
              without problems was indicative of good management control.
                                                                                  .
 
    ~
  .
                                        18
              In August 1984, while performing spent fuel rack drag testing of
              the new spent fuel racks, the licensee failed to adequately
              calibrate the load cell, to perform the pre-operational crane
              inspection, and to have a qualified crane operator during crane
              usage. These violations are indicated as (a) and (b) below.
              Three violations were identified.
              a.    Severity Level IV violation for failure to perform adequate
                    calibration of load cell used for spent fuel rack drag
                    testing.  (84-25)
              b.    Severity Level IV violation for failure to have a qualified
                    crane operator during crane use and to perform pre-opera-
                    tional crane inspections. (84-25)
              c.    Severity Level V violation for failure to follow procedure
                    during receipt, inspection, and storage of new fuel assemblies.
                    (84-29)
        2.  Conclusion
              Category: 2
        3.  Board Recommendations
              The Board noted 'that innovative management is providing an
              improving trend in this area.      No change in NRC inspection
              activity is reccmmended.
      1. Quality Programs and Administrative Controls Affecting Quality
                                                                                    i
        1.  Analysis
              During this evaluation period, routine and special inspections
            were performed by the resident and regional staffs. The following
              areas were reviewed: QA program, QA/QC administration, audits,
              procurement, receipt, storage and handling, surveillance testing
              and calibration, measuring and test equipment, offsite support
              staff, and offsite review committee.
              The Qual.ity Assurance Department maintained an adequate QA program
              with the exception of one continuing program deficiency identified
              in the previous SALP period.      This problem was the prompt
              resolution of audit findings.    The July 1984 inspection indicated
              that the QA audit organization was not providing corrective action
              due dates, resolution of findings were not well managed by site QA
              staff, and escalation procedures were inadequate. These concerns
i
 
~          _.
        2,
                  '
                          *
              ,
    ,
                        .
      ,    .
                                t
                                                        19
                        ,
                              were expressed to . licensee man'agement during the inspection 'and-
                              also during a telephone conversation conducted- on July '16.1984,
  '
                            ;with the Vice President - Nuclear Operations (VP-NO). .In response
                              to these concerns, the .VP-NO stated that a management directive
                            '(MD-16) would be revised to clarify what measures were'needed to
                              assure _that conditions adverse to quality were promptly corrected.-
                              A reinspection in this area identified that MD-16'had been revised
                '
                    ''
                              but some responses to QA findings were < still being delayed; .
                              ~
                              however, this delay was administrative ~ (i.e., mail delays).
                              Continued implementation of MD-16 should prevent ~ future problems
                              in this area.
                              All pha'ses of material control met or exceeded regulatory require-
                            .ments.    Licensee response to QA findings in this area was timely
                              with adequate corrective action.
                              The ~ surveillance testing and calibration program was well
                              organized and executed. Personnel were well trained and records
                              properly maintained. The measuring and test equipment (M&TE)
                              program exhibited several weaknesses. The. system devised to
                              control and account for M&TE was weak with respect to equipment.
                  *          status lists, which were often found to be inaccurate.    Excessive
                              time was taken to complete evaluations of out-of-tolerance field
                              standards and lab personnel were unable to demonstrate the'
                              completion status of individual evaluations. These problems were    ,
                              the basis for violation b. below.
                              The offsite support staff was well organized. Communication was
                              good between the support staff and the site, and the support staff
                              was cognizant of on-going plant conditions. The ' staff was
                              professional and well trained.      Responsibility and line of-
    ..
                              authority were clearly defined in procedures and policy manuals.
                              The offsite review comittee activities generally met organiza-
                              tional and administrative requirements. Potential discrepancies
                              were resolved in a timely manner. The committee had demonstrated
                              a high degree of resolve to conscientiously review the technical
                              merit of all review comitments, despite the enormous volume.
                              This was shown by meeting more often than required and by
                              delegating review responsibilities.
p'                            The licensee was developing a QA finding trend program to provide
                              improved methods for classifying and tracking deficiencies. The
                              program should provide assistance in identification and control of
                              recurring items. It should additionally provide better informa-
                              tion to management for problem identification. It is anticipated
                              that the program will be fully implemented in early 1986,
t
 
                                                                                    . _ _ _ _ _ _ _ _ _
    '
  .
                                        20
              The licensee has procedural controls that require that a safety
              review and evaluation be performed prior to procedure approval and
              implementation. An example was identified where this process was
              not followed and is the basis for violation a. below.
              Two violations were identified:
              a.    Severity Level IV violation for failure to provide documented
                    safety review and evaluation prior to procedural approval.and
                    implementation.  (84-25)
              b.    Severity Level IV violation for failure to establish measures
                    to assure prompt evaluations of out-of-calibration measuring
                    and test equipment.    (85-11)
                                                                                                        l
          2.  Conclusion
              Category: 2
          3.  Board Recommendations
              The Board noted good management initiative in this area, however
              weakness in the corrective action area should be monitored closely
              by the Licensee and NRC to insure'the initiatives are effective in
              producing the desired improvements. No change in NRC inspection
              activity is recommended.
      J. Licensing Activities
!        1.  Analysis
              The performance evaluation was based on NRC evaluation of the
              licensee's performance in support of licensing actions involving a
              significant level of activity during the current evaluation
              period.
              In general, management involvement continued to improve.      There
              was evidence of prior planning and a:signment of priorities,                            ,
              especially in the area of refueling activities as discussed in                          ,
              Section H.    Good management involvement and control was also
              evident in the areas of spent fuel pool reracking, response to
              Generic Letter 83-28, and the rod control system electrical prob-
r-            lems.    The area where management involvement and control needs
              to be improved was in contractor oversight. Two license amend-
              ments were examples of this. Shutdown margin for modes 3, 4, and
              5 and thermal design flow reduction were both changed after
              submittal to the NRC. This was due to the contractor's analyses
              being incorrect and not up-to-date.
L
 
~
                                                                                  l
                                                                                  l
    .                                                                            1
  .
                                          21
                                                                                  l
              The licensee had a good understanding of the technical and safety
              issues, while proposed resolutions were conservative and sound.
              Examples of this . technical approach and resolution were the
                installation of the P-9 interlock and the power lockout capability i
              for the RHR suction line isolation valve. The RHR suction line
              isolation valves power lockout capability was an especially
              difficult area to resolve due to the conflicting impacts of fire
              protection, low' pressure system protection, and low temperature
              overpressure protection. Overall, an improvement had been seen in
              this area in both quantity and quality of submittals describing
              the licensee's~ approach to resolution of technical issues from a
              safety standpoint. There were just two instances where the
              licensee's approach was lacking. In one instance, full load
              rejection capability, the licensee's resolution was very good, but
              the initial submittal did not contain a sufficient description of
              the resolution. In the other instance, RCS flow measurement
              uncertainty change, the submittal had to be withdrawn because the
              analysis was based on a 4-loop Westinghouse plant instead of a
              3-loop.
              The licensee had been consistently responsive to NRC initiatives.
              The licensee met deadlines with respect to requests for additional
              information, such as confirmatory order requirements for
              NUREG-0737 Supplement 1      Technical Specification submittals
              including special reports, and environmental qualification of
              electrical equipment. The responses were technically sound and
              thorough in almost all cases. The licensee had also been working
              to improve their significant hazards determinations with
              noticeable improvement.
              The licensee has shown improvement in all areas of the licensing
              activities.
          2.  Conclusion
              Category:    2
          3.  Board Recommendations
              The Board recognizes an improving trend in this area.
      K. Training
          1.  Analysis
              During the evaluation period, inspections were performed by the
              resident and regional inspection staffs.        Training was not
              evaluated separately during the previous SALP assessment period
              but was discussed under the various functional areas such as
              operations, maintenance, etc.
L
 
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    '
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                                22
      A special training assessment that was conducted the week of
      February 11, 1985, concluded that the plant training programs were-
      adequate to support the licensed activities. Management attention
      and involvement was apparent by their support of programs and
      staffing increases in the functional training areas.      General
      employee training was adequate and ongoing.        Training of
      contractor personnel during outages appeared well planned and
      organized.
      A limited training review was conducted on July 22 and 23, 1985,
      by NRC staff from headquarters and a Region II inspector. Of
      particular interest was the involvement of licensee training in
      the February 28, 1985, high startup rate and subsequent positive
      rate reactor trip incident.      The initiating factor in the
      incident was determined to be an incorrect estimated critical
      position (ECP) calculation performed by the shift technical
      advisor (STA).    In addition, senior reactor operator (SRO)
      supervised on-the-job training was being conducted. The SR0
      assumed that the STA's ECP calculation was correct, and failed to
      observe instrumentation while the trainee was pulling control rods
      to 100 steps (reactor tripped at 75 steps). Training implications
      in the above incident include the need for the licensee Training
      Department to (1) maintain administrative control over sequencing
      the total training program so as not to allow a trainee to perform
      a critical task while in the initial training stage, and
      (2) ensure that SR0s are properly prepared for duties and
      responsibilities as on-the-job training instructors.        The
      licensee's corrective actions included clarifying the techniques
      for calculating an ECP and developing a training segment to
      address the incident. Further, licensee management, in a letter
      dated November 19, 1985, asserted that on-the-job training is now
      a cooperative effort between the Operations and Training
      Department.
      The licensee had received INP0 accreditation for the Operator,
      Health Physics and Chemistry Programs. The licensee had a site
      specific simulator in place and had increased the time for
      operator and shift technical advisors (STAS) on the simulator with
      more emphasis on events and problems occurring at the plant. The
      simulator was also used in the 1985 emergency preparedness drill
      to provide more realism to the drill. The training department was
      in the process of developing a training program for engineers and
      managers. A comprehensive training program, which follows INPO
      guidelines, had been developed for mechanics, electricians, and
      instrumentation and control technicians.        The mechanical,
      instrumentation and control and electrical maintenance programs
      are scheduled for INP0 accreditation review in 1986. Maintenance
      personnel training has been expanded to include training on motor
      operated valve analysis test system (M0 VATS), infrared analysis,
      and ferrographic oil analysis as discussed in Section C.
i
 
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      *
  l
                                            23
                  The security staff training program was intensive, innovative, and
                  produced a security - force of high quality as discussed in
                  Section G.
                  The licensee continued to demonstrate a strong commitment to
                                                                              ~
                  emergency response training as discussed in Section F.
                  Management attention in the fire protection area resulted in an
                  upgraded training program. Regular training drills were conducted
                  for fire brigade members and annual realistic training was
                  corducted for all brigade members at the South Carolina Fire
                  Academy.    Programs were being developed for training of fire
                  protection technicians and tracking of all areas. These programs
                  are scheduled to be implemented in early 1986.
                  The _NRC conducted three site visits to examine replacement
                  licensee candidates. Sixty percent of the Reactor Operators (R0s)
                  (12 of 20) and 67 percent of the Senior Reactor Operators (SR0s)
                  (8 of 12) passed the examinations. These percentages are slightly
                  below the natio al average.
                  One violation wa identified.
                        Severity Leal IV violation for failure to insure that a
                        control room supervisor possessed a valid Senior Reactor
                        Operators li anse. (85-13)
            2.  lAnclusion
                  Category:    2
            3.    Board Recommendation
                  The Board noted that significant resources have been expended on
                  the training facility and program. However, the low pass rate on
                  licensing exams when compared to the national average can be
                  attributed to training and should see improvement during the next
                  SALP period. No change in NRC inspection activity is recommended.
    V.  SUPPORTING DATA AND SUPMARIES
        A.  Licensee Activities
            During this evaluation period, major licensee activities included
              normal power operations, two refueling outages, and extensive
            modifications and repairs as follows:
L
 
  , _ - _
            '
          .
                                                  24
                      First Refueling - September 28, 1984
                      *
                            Upgrading Incore RTD circuitry
                      *
                            Modification to cold overpressure protection system (COPS)
                      *
                            Relocation of RCS wide range pressure transmitters outside
                              containment
                      *
                            Relocation of Diesel Generator instrumentation due to
                              vibration
                      *
                            Added acoustical monitors to pressurizer safety valves
                      *
                            Alarm lights in high noise areas
                      *
                            Alternate source range detector to shutdown panel
                      *
                            Modifications of main generator rotor
                      *
                            100% eddy current testing of steam generator t"bes
                      Second Refueling - October 5, 1985
                      *
                            Modifications to condensate system-
                      *
                            Main turbine five year inspection
                      *
                            Rotopeening of steam generator tubes
                      *
                            Boron injection tank removal
                      *
                            Steam generator secondary maintenance
                      *
                            Modifications to isophase bus duct
                      *
                            Appendix R modifications to B diesel generator
                      *
                            EQ limit switch replacement on heating, ventilation,
                              and air conditioning (HVAC) dampers
                      *
                            Reactor building tendon inspection
              B. Inspection Activities
                During the evaluation period, routine inspections were performed by the
                resident and regional -inspection staffs.      In addition, a number of
                special team assessments and inspections were conducted during this
                period:
                      *
                            plant operatior.s team inspections
                      *
                      *
                            radiological control / mobile laboratory inspection
                            training assessment
.
                      *
                            containment integrated leak rate testing
                      *
I                          Salem ATWS event inspection
                      *
                            containment tendon surveillance inspection
                      *
                            fire protection team inspection
                      *
                            emergency preparedness
                      *
                            early warning siren system inspection
                      *
                            quality assurance inspection
"                                                                                      .__-
                                                                                              _. .
 
    '
  ..
                                          25
      C. Licensing Activities
          The basis for the appraisal in this area was the licensee's performance
          in support of licensing actions that were either completed or had a
          significant level of activity during the rating period. Actions that
          involved a significant level of activity during the current rating
          period are listed below:
                    Major Licensing Actions
                    -    Low Temperature Overpressure Protection System
                    -    Spent Fuel Pool Rerack
                    -    P-9 Interlock
                    -
                          Thermal Design Flow Reduction
                    -
                          Full Load Rejection Capability
                    -    Class IE and Non-1E Cable Tray Separation                '
                    -    Control of Heavy Loads, Phases I & II
                    -
                          Electrical Rod Control Problems
                    -    Response to GL 83-28, Salem ATWS
                    -
                          Shutdown Margin, Modes 3, 4, & 5
                    -
                          BIT Tank Removal
                    -
                          Type C Leak Rate Tests
                    -
                          Service Water Intake Structure
                    -
                          Fire Protection
                    -
                          ICC Instrumentation
                    -
                          ASME Section XI Relief Requests
                    License Amendments Issued
              Amend.
              No.            Date                  Description
              25        July 2, 1984          Surveillance requirement and action
                                                statement added to Hydrogen Monitors
                                                T.S.
              26        Sept. 24, 1984        Changed    the  low    temperature
                                                overpressure protection system from
                                                a PORV-system to a RHR relief valve
                                                system
              27          Sept. 27, 1984      Spent Fuel Pool Rerack
              28        Oct. 12, 1984        Changed time constants T1 and T in
                                                overpressure and overtemperature DT
                                                equations
              29        Oct. 15, 1984        Power lockouts RHR suction line
                                                isolation valves
              30        Oct. 24, 1984        Reactor Bldg Cooling Unit Fan Motors
                                                Eddy Current brakes - Containment
                                                Penetration Conductor Overcurrent
                                                Protection Device test (CPCOPD)
<
 
      -
  ,.
                                          26
;
                31        Oct. 24, 1984        MOV Thermal Overloads
.
                32        Nov. 8, 1984        Seismic Monitoring Instrumentation
                33        Nov. 13, 1984      Reactor Bldg Sump. Iso valves - CPCOPD
                34        Nov. 30, 1984      P-9 interlock
              ~35        Jan 2, 1985          10 CFR 50.73 Reporting Requirements
                36        Jan. 24, 1985        Clarificatior, of SR0 qualification
                                              requirements
                37        Jan. 31, 1985        RCS Fl ow - adds Region III of
                                              operation
                38        April 1, 1985        Non-class IE cable requirements
                39        April 1, 1985        TS change repurge exhaust monitor
                40        April 30, 1985      Change in overtemp delta-T trip -
                                              setpoint equation and in steam
                                              generator water level low-low trip
                                              setpoint
                41        May 6, 1985          Deleted snubber TS Tables
                42        May 14, 1985        Modified surveillance freq. for
                                              Spent Fuel Pool Ventilation System
                43        June 24, 1985        Permits 72 hours for repair before
                                              shutdown, when more than one control
                                              rod is electrically inoperable
                44        August 26, 1985      Deletes Boron Injection System
                45        Sept. 25, 1985      Thermal Design Flow Reduction of
                                              1.9%
                46        Nov. 7, 1985        S/D Margin - Modes 3, 4, and 5
                47        Nov. 23, 1985      Type C Leak Tests
                48        Dec. 20, 1985        Service Water Intake Structure
        D. Investigation and Allegation Review
          Two allegations were received during the assessment period.      Neither
          was of any safety or health significance.
 
{
    *
  .
                                          27
      E.  Escalated Enforcement Actions
          1.    Civil Penalties
                Severity Level III violation for system alignment errors rendering
                both trains low head safety injection inoperable on August 23,
                1985, and omitted jumpers from the overpower delta temperature
                trip circuits since initial plant startup in October 1982. Civil
                Penalty: $50,000.    (Issued Date: January 6, 1986)
          2.    Orders
                None.
      F.  Management Conferences Held During the Evaluation Period
          An enforcement conference was held at the corporate office on August 6,
          1985, to discuss deficiencies in the implementation of the fire
          protection plan.
          An enforcement conference was held in the Region II office on
          October 8, 1985, to discuss isolation of both trains of low head safety
          injection, the jumpers omitted from overpower delta temperature circuit
          cards, and .the construction strainers in the suction of both reactor
          building spray pumps.
      G.  Confirmation of Action Letters
          None.
      H.  Review of Licensee Event Reports and 10 CFR 21 Reports
          Submitted by the Licensee
          1.    Licensee Event Reports (LERs)
                During the evaluation period, a sample of 46 LERs submitted by the
                licensee were evaluated by the NRC staff to detennine the event
                cause.
                The distribution of these events were as follows:
i
                Cause                            Number
                Component Failure                    14
l                Design                                5
                Construction, Fabrication,
                    or Installation                    0
        -
 
,-                        ,-
      *
    .
                                          28
                Personnel
                - Operating Activity.                  5
                - Maintenance Activity                  5
                - Test / Calibration Activity          11
                - Other                                3
                Out of Calibration-                    0
                Other                                  3
                TOTAL                                  46
          2.    10 CFR Part 21 Reports
                84-029    Defective Brown Boveri Speed & Transfer Switch
                                                      '
                84-030    Defective HVAC Unit
                85-016    Feedwater Isolation Valve
                85-017    Separation of Vital Power Cable Trays
                85-032    Failure of Diesel Generator Exciter Regulator
        I. Enforcement Activity
          FUNCTIONAL-                      NUMBER OF DEVIATIONS AND VIOLATIONS
              AREA                                IN EACH SEVERITY LEVEL
                                            0    V        IV      III      II  I
          Plant Operations                      1        10      1
          Radiological Controls                  1          1
          Maintenance                            1          2
          Surveillance                          4          1
          Fire Protection                                  2
          Emergency Preparedness                            1
          Security                              1          1
          Refueling / Outages                    1          2
          Quality Assurance and                            2
              Administrative Controls
              Affecting Quality
          Licensing Activities
          Training                                          1
          TOTAL                                  9        23      1
        J. Reactor Trips
          Eleven unplanned trips and six manual shutdowns occurred during this
          evaluation period. The unplanned trips are listed below:
          1.    July 29, 1984 - Trip on Lo-Lo Steam Generator Level B caused by
                feedwater control valve erratic operation. The erratic operation
                of the valve was attributed to the deadband adjustment on the
                control valve's volume booster.        Corrective action taken to
L
 
    *
  .
                                  29
        prevent recurrence was to adjust the volume booster so that it
        would not function except during large signal demands.
      2. September 28, 1984 - During power reduction for initial refueling,
        intermediate range (N-35) High Flux Trip Bistable did not reset
        prior to power being reduced to less than 10%. The intermediate
        range high flux trip setpoint has been adjusted to a higher power
        level.
      3. December 27, 1984 - Trip caused by improper connection of test
        equipment. An I&C technician advertently imposed a test signal on
        the output of N-44 power range channel. This signal caused the
        feedwater control valves to close. This condition in coincident
        with B Steam Generator low level bistables being tripped caused
        the reactor trip. Corrective action taken to prevent recurrence
        was to train I&C technicians on the installation and use of test
        equipment on plant equipment.
      4. February 28, 1985 - A positive rate trip occurred from approxi-
        mately 6% power following a premature power range criticality.
        The reactor protective system functioned as required.      The
        premature criticality was caused primarily by the failure of the
        shift supervisor to be fully aware of plant status, to closely
        monitor instrumentation and to anticipate criticality whenever
        rods were being withdrawn as required by station procedures.
        Contributing to the failure was a calculated estimated critical
        position, which was in error by more than 100 rod steps. Improved
        procedures have been provided.
      5. March 17,1985 - Trip caused by A main steam isolation valve
        (MSIV) closing during testing. A faulty test switch caused the
        closure of A MSIV which cause a shrinkage of A Steam Generator
        level to the 10-10 level setpoint causing the reactor trip.
        Corrective action taken was to replace the test switch and test
        all MSIVs.
      6. April 18, 1985 - Trip caused by dropped rod during troubleshooting
        of rod control system. The dropped rod caused a rriactor trip on
        the power range negative rate trip signal. The rod control system
        failure was determined to be a defective slave cycler counter
        card.  The card was replaced and a preventive maintenance program
        was established for the rod control system cabinets to prevent
        recurrence.
      7. April 29,1985 - Trip on Lo-Lo Steam Generator Level B caused by
        feedwater isolation due to a low feedwater temperature and a low
        feedwater flow condition. The feedwater transients during a down
        power ramp were attributed to two failures. First, the load
        decrease circuitry for the Main Turbine failed to function
        properly and this condition was further complicated by a failure
u
 
  r                                                                            i
      *
    .
                                    30
            of the Steam Dump System to respond properly.    Corrective action
            to prevent recurrence was to replace the load decrease circuit
            board and repair the steam dump system, along with a scheduled
            preventive maintenance program.
        8. August 20, 1985 - Reactor trip from 100% power on a false signal
            for loss of reactor coolant system flow.    An I&C Technician
            replacing FT-345 caused a pressure spike to redundant flow trans-
            mitters.
        9. August 24, 1985 - Reactor tripped from 10% power on Intermediate
            Range High Flux. Following replacement N36 detector, setpoints
<
            were not properly reset prior to a power increase. The licensee
            initiated improved procedural controls to ensure hold points are
            clearly Jefined and tracked.
        10. August 24, 1985 - Reactor tripped from 25% power on Low Low Level
            in steam generator A. Trip was caused by feedwater isolation on
            low feedwater temperature and flow during power ascension.
            Feedwater isolation was caused by a transient in the dearator tank
            level. The licensee has implemented procedural controls and
            increased operator training to reduce the potential for similar
            events.
        11. September 20, 1985 - Trip from turbine trip caused by loss of all
            main feedwater pumps during testing of the condensate system. The
            loss of all feedwater pumps was caused by the loss of all
            condensate pumps by unknown cause during condensate pump testing.
            Corrective action to prevent recurrence was to require review and
            approval of the Director of Nuclear Plant Operations for special
            or integrated testing outside the normal surveillance and
            maintenance testing program,
  m
}}

Latest revision as of 15:25, 15 November 2020

SALP Rept 50-395/85-47 for Jul 1984 - Dec 1985
ML20141N831
Person / Time
Site: Summer South Carolina Electric & Gas Company icon.png
Issue date: 03/12/1986
From:
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML20141N828 List:
References
RTR-NUREG-0737, RTR-NUREG-737 50-395-85-47, GL-83-28, IEB-83-03, IEB-83-3, NUDOCS 8603180181
Download: ML20141N831 (31)


See also: IR 05000395/1985047

Text

,. _- - -. __._ __ -

-_______ -. - -_-_ ___ _ ___-_ ._-_ ,

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[

ENCLOSURE

SALP 80ARD' REPORT

U. S. NUCLEAR REGULATORY COMISSION

r

'

, REGION II

.

SYSTEMATIC' ASSESSMENT OF LICENSEE PERFORMANCE

i,

INSPECTION REPORT NUMBER

50-395/85-47

SOUTH CAROLINA ELECTRIC AND GAS COMPANY

'

V. C. SUMMER

JULY 1. 1984 THROUGH DECEMBER 31, 1985

.i

,

6

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,_

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..

,

.I. INTRODUCTION

The Systematic Assessment of Licensee Performance (SALP) program is an

integrated NRC staff effort to collect available observations and data on a

periodic basis and to evaluate licensee performance based upon this

information. SALP is supplemental to normal regulatory pracesses used to

ensure compliance with NRC rules and regulations. SALP is intended to be

sufficiently diagnostic to provide a rational basis for allocating NRC

resources and to provide meaningful guidance to the licensee'c management to

promote quality and safety of plant construction and operation.

An NRC SALP Board, composed of the staff members listed below, met on

February 13, 1986, to review the collection of performance observations and

data to assess the licensee performance in accordance with the guidance in

NRC Manual Chapter 0516, " Systematic Assessment of Licensee Performance." A

summary of the guidance and evaluation criteria is provided in Section II of

this report.

This report is the SALP Board's assessment of the licensee's safety

performance at Summer for the period July 1,1984, through December 31,

198S. <

SALP Board for Summer:

R. D. Walker, Director, Division of Reactor Projects (DRP), RII

(Chairman) <

C. A. Julian, Acting Director Division of Reactor Safety (DRS), RII

J. P. Stohr Director, Division of Radiation Safety and Safeguards (DRSS),

RII

L. S. Rubenstein, Project Director, PWR Project Directorate 2. Division of

Pressurized Water Reactor (PWR) Licensing-A, NRR

J. B. Hopkins, Project Manager Division of PWR Licensinq-A, NRR i

V. W. Panciera, Chief, Reactor Projects Branch 2, DRP, RII

R. L. Prevatte, Senior Resident Inspector, Summer, DRP, RII

Attendees at SALP Board Meeting:

P

K.D.Landis, Chief.TechnicalSupportStaff(TSS),DRP,RII ,

H. C. Dance, Chief, Reactor Projects Section (RPS) 28. DRP, RII '

J. J. Blake, Chief Materials and Processes Section DRS, RII

T. E. Conlon, Chief, Plant Systens Section, DRS, RII

F. S. Cantrell, Chief, RPS18, DRP, RII

D. R. McGuire, Chief. Physical Security Section, DRSS, RII

W. E. Cline, Chief, Radiological Effluents and Chemistry Section DRSS, RII

T. Decker, Chief. Emergency Preparedness Section, DRSS, RII

A. H. Johnson, Project Inspector, RPS1B, DRP, RII

G. A. Pick, Reactor Engineer, TSS, DRP, RII

T. C. MacArthur Radiation Specialist, TSS, DRP, RII

J. K. Rausch, Reactor Engineer TSS, DRP, RII

l

t_______________._

_ _ _ _ _ - _ _ _ _ _ _ _ _ - _ _

'

.

2

II. CRITERIA

Licensee performance is assessed in selected functional areas, depending

upon whether the facility has been in a construction, preoperational, or

operating phase during the SALP review period. Each functional area

normally represents areas which are significant to nuclear safety and the

environment and which are normal programmatic areas. Some functional areas

may not be assessed because of little or no licensee activities or lack of

meaningful observations. Spt.:ial areas may be added to highlight signifi-

cant observations.

One or more of the following evaluation criteria was used to assess each

functional area; however, the SALP Board is not limited to these criteria

and others may have been used where appropriate.

A. Management involvement and control in assuring quality

B. Approach to resolution of tect ical issues from a safety standpoint

C. Responsiveness to NRC initiatives

D. Enforcement history

E.

F. Reporting (and analysis

Staffing including of reportable events

management)

G. Training effectiveness and qualification

Based upon the EALP Board assessment, each functional area evaluated is

classified into one of three performance categories. The definitions of

these performance categories are:

Category 1: Reduced NRC attention may be appropriate. Licensee management

attution and involvement are aggressive and oriented toward nuclear safety;

licensee resources are ample and effectively used so that a high level of

performance with respect to operational safety or construction is being

achieved.

Category 2: NRC attention should be maintained at normal level. Licensee

management attention and involvement are evident and are concerned with

nuclear safety; licensee resources are adequate and are reasonably effective

50 that satisfactory performance with respect to operational safety or

construction is being achieved.

Category 3: Both NRC and licensee attention should be increased. Licensee

management attention or involvement is acceptable and considers nuclear

safety, but weaknesses are evident; licensee resources appear to be strained

or not effectively used such that minimally satisfactory performance with

respect to operational safety or construction is being achieved.

The functional area being evaluated may have some attributes that would

place the evaluation in Category 1, and others that would place it in either

Category 2 or 3. The final rating for each functional area is a composite

of the attributes tempered with the judgement of NRC management as to the

significance of individual items.

l

l

.

_ _ - - _ _ _ _ _ _ _ _ - _ - _ _ _ _ _ ,

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3

The SALP Board may also include an appraisal of the performance trend of a

,

functional area. This performance trend will 'only be used when both a

definite trend of performance within the evaluation period is discernible

and the Board believes that continuation of the trend may result in a change

of performance level. The trend, if used, is defined as:

Improving: Licensee performance was determined to be improving near the

close of the assessmer.t period.

Declining:- Licensee performance was determined to be declining near the

close of the assessment period.

III. SUMMARY OF RESULTS

Overall Facility Evaluation

The licensee displayed an aggressive, safety conscious attitude toward

correcting problems. The level of performance was satisfactory, although

certain weaknesses were evident in the areas of plant operations and fire

protection. A strength was identified in the areas of emergency

preparedness, security, radiological controls, and maintenance during the

assessment period. It is considered significant that the identified

weakness in the fire protection area was identified during the

mid-correction period and that the licensee subsequently demonstrated a

dynamic management attitude toward nuclear safety by the implementation of

aggressive corrective actions for the identified weakness. In addition to

improvement in those areas with identified weaknesses, it was noted that

the trend of serformance was improving in the areas of alant operations and

outages. - No ' instances of declining trend was identifiec.

Mar. 1, 1983- July 1, 1984-

Functional Area June 30, 1984 Dec. 31, 1985

Plant Operations 2 3

Radiological 1 1

Controls

Maintenance 1 1

Surveillance 2 2

Fire Protection 2 3

Emergency 1 1

Preparedness

Security 1 1

Refueling / Outages Not Rated 2

Training Not Rated 2

Quality Programs and 2 2

Administrative

Controls Affecting

Quality

Licensing Activities 2 2

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IV. PERFORMANCE ANALYSIS

A. Plant Operations

1. Analysis

During the evaluation period, routine inspections were performed

by the resident and regional staffs. The licensee's performance

in the areas of housekeeping, control room behavior and discipline

was satisfactory. The plant overall cleanliness was commendable.

Operational staffing of key positions with knowledgeable personnel

was considered adequate.

Personnel errors noted in the previous SALP continued to plague

plant operations. A series of problems, violations, and the

concern that a negative trend might be developing led to a special

inspection in September 1985. . This inspection revealed

degradation of management control in areas that included the lack

of attention to nuclear system operating conditions, outdated and

poorly controlled procedures, inadequate methods of tracking

equipment status involving limiting conditions of operation, and a

generally relaxed attitude toward procedure compliance. Twelve

violations were identified in four separate categories. These are

violations of plant operational limits as noted in (a), (e) (h),

and (k) below,(safety

in (b), (d), f), (j ,)related

and (1)administrative

below, failurerequirements

of operationsas noted

personnel to maintain an awareness of plant status as noted in

(b), (c), (f), (1), (j), and (k) below, inadequate procedures

as noted in (g) below, and failure to follow procedures as noted

in (i) below. Violations (f) and (g) below were issued because of

the February 28, 1985 positive rate reactor trip incident which is

discussed in Section K. An enforcement conference was held in

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Region II on October 8,1985, to discuss the events associated

with violation (a) below. A Civil Penalty was subsequently issued

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on January 6,1986, and the licensee's response dated February 5,

1986, addressed the issues. Long term programatic changes are

still being reviewed.

To improve plant operations and address the above concerns, the

licensee implemented changes to provide improved control over

plant operations. These included assignment of a Duty Operations

Manager to provide oversight and assistance during plant startup

and shutdown; the addition of a seventh shift supervisor to

provide administrative assistance to the duty shift supervisor; a

control room enhancement program to provide a more professional

j atmosphere; and a team building program to improve comunications

! and provide for identification and resolution of operations

problems. Many of these changes are recent and insufficient time

j has elapsed to evaluate their overall impact on plant operations.

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Observations of the activities associated with the startuo after

the second refueling outage indicated that management changes and

recently initiated improvements may be accomplishing the desired

results. This startup, low power physics testing and power

ascension was a well planned and deliberate operation with no

significant problems.

The assignment of a licensed Senior Reactor Operator (SRO) with

shift supervisor experience to the planning and scheduling group

and proper utilization of the administrative operations staff,

t' 't is assigned to scheduling, has prevented schedule conflicts

during surveillance testing, maintenance, outages, and plant

operations. The establishment of train related maintenance and

testing weeks, train "A" and "B" on alternating weeks, should lead

to a reduction in maintenance and operations interface problems

and reduce the number of limiting conditions of operation problems

that have occurred in the past.

The licensee provided adequate event reports during the assessment

period. In addition to Licensee Event Reports (LERs), the licensee

submitted special reports describing particular events or main-

tenance activities in detail. The licensee's investigation,

inspection and subsequent repair of Anchor / Darling check valves

Wds timely and effective.

a. Severity Level III violation for system alignment errors that

rendered both RHR trains inoperable and for failure to

recognize the importance of jumpers in the overpower Celta

temperature trip instrumentation circuits. (85-34)

b. Severity Level IV violation for failure to follow locked

valve procedure. (84-23)

c. Severity Level IV violation for failure to identify and take

prompt corrective action for a potential deficiency on a

reactor protection instrumentation channel. (84-29)

d. Severity Level IV violation for failure to implement locked

valve control program. (84-30)

e. Severity Level IV violation for failure to demonstrate

operability of containment isolation valves. (84-37)

f. Severity Level IV violation for failure to follow procedures

while withdrawing control rods and approaching criticality.

(85-12)

9 Severity Level IV violation for failure to establish adequate

procedures for ECC calculations. (85-12)

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h. Severity Level IV violation for failure to implement the

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requirements of Technical Specifications for an inoperable

power range instrument. (85-15)

1. Severity Level IV violation for failure to follow procedures

and use the latest revision to calculate estimated critical

conditions. (85-27)

j. Severity Level IV violation for failure to adequately

evaluate plant conditions prior to performance of a surveil-

lance test resulting in both ECCS trains being inoperable.

(85-28)

k. Severity Level IV violation for an inoperable feedwater

isolation valve during Mode 3 operation. (85-37)

1. Severity Level V violation for failure to properly document

surveillance test activities. (85-04)

2. Conclusion

Rating: 3

i Board Recommendation

Recently implemented changes to provide improved control over

plant operations indicate a strong management response to

weaknesses identified by the number and nature of violations. The

Board recommends a continued high level of Licensee management

attention and increased NRC inspection activity in this area.

B. Radiological Controls

1. Analysis

During the evaluation period, inspections were performed by the

resident and regional staffs. This included confirmatory measure-

ments using the Region 11 mobile laboratory.

The licensee's health physics staffing level was adequate and

compared favorably to other utilities of similar size in that an

adequate number of ANSI qualified licensee and contract health

physics technicians were available to support routine and outage

operations. The radiological effluents control staffing levels

and staff qualifications were acceptable. Key positions in the

radwaste management program and environmental surveillance

programs were filled with qualified staff.

Two strengths of the health physics program were the quality of

the health physics technicians and the experience level of the

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corporate and site health physics staffs. The staff has a low

, turnover rate and an effective training program.

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An individual from the functional area of Radiological Control was

assigned to the Scheduling and Planning Group which resulted in

better controls of the radiologically controlled areas.

Understanding of technical issues and approach to technical

problem solving was generally adequate; however problems were

noted in - the licensee's measurements and measurements control

program. Specifically, the licensee had difficulty in meeting the

lower limits of detection for gas samples. In addition, a

systematically high bias was identified for gamma spectroscopic

analyses of particulate filters. The licensee participated in the

NRC spiked sample analysis program. Licensee analyses were in

agreement for three isotopes but were in disagreement for one.

The licensee was generally responsive at resolving these issues as

evidenced by the corrective measures for the violation and the

agreement to evaluate the high bias found in gamma spectroscopic

analyses. Additionally, prompt action was taken to . correct a

licensee identified deficiency in the computer software for

converting whole body counts to maximum permissible body burden.

The licensee submitted required effluent and environmental reports

during the rating period. Both liquid and gaseous effluents were

within limits for total quantities of radioactive material

released. Licensee estimates of air dose and dose to the maximum

exposed individual was variable between reporting periods but was

within limits as specified in the Technical Specifications. No

trends or biases were evident from reported values.

In July 1984, the licensee discontinued use of the installed

liquit radwaste processing system and began using the services of

a contractor. A review of the effluent release reports from July

1983 to June 1985, indicated a decline in the number of batch

releases, total volumes discharges, and radioactivity concentra-

tion in effluents since the initial operation of the contractors

system.

During the evaluation period, the licensee's radiation work permit

and respiratory protection programs were found to be satisfactory.

Control of contamination and radioactive materials within the

facility was excellent. From January 1985, to January 1986, the

amount of contaminated area decreased from approximately 8000 to

2800 square feet which represents two percent of the radio-

logically controlled area of the plant. In 1985, there was a

48 percent decrease in the number of clothing and skin contamina-

tion incidents when compared to 1984.

During this eighteen month evaluation period, the licensee's

cumulative exposure was 598 man-rem. This compares favorably to

the national average exposure of 815 man-rem observed at similar

PWR facilities. This lower than average collective dose results

from the short operating life of the plant and from the aggressive

exposure control program established and implemented by the

licensee.

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One : inspection related to plant chemistry revealed that the

1_icensee had experienced two significant intrusions of ion-

exchange resins .into the steam generators .due to failure of an

experimental- cleanup loop on the condensate system. These

, intrusions happened when the plant was operating above 50 percent

power where . the. condensate. cleanup system .must be bypassed.

Although chemistry was controlled in an acceptable-manner during

.the latter phases of the first fuel cycle, ' difficulties were

experienced in chemistry control for several weeks during startup

-of the second fuel cycle. The licensee was revising its water

chemistry program to make it consistent with the recommendations

of the Steam Generators Owners Guidelines; however, the licensee's

resources to implement these stringent guidelines were considered

to be marginal. During a later inspection, imediately after this

evaluation period,. improvements were evident in all areas except

chemical expertise and resources.

'

During the evaluation period, the licensee disposed of .27,167

cubic feet of solid radioactive waste containing 211 curies. This

is . quite close to the national average of 27,386 ' cubic feet

shipped by other utilities with similar facilities.

Two violations were identified:

a. Severity Level IV violation for failure to follow procedural

requirements for wearing protective clothing. (84-27)

b. Severity Level .Y violation for failure to achieve the

required lower limit of detection for effluent samples.

(85-19)

2. Conclusion

Category: 1

,3. . Board Recommendation

The Board recommends continued Licensee emphasis in the area of

water chemistry. Decreased NRC inspection activity in this area

is recommended with the exception of the-chemistry program.

C. Maintenance.

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1. Analysis

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During the evaluation period, routine inspections were performed

by the resident and regional staffs.

The maintenance organization had a number of accomplishments. A

uniform procedures guideline was developed to provide consistency

in maintenance procedures, including post maintenance and review

of vendor information. The guidelines and implementation program

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were established prior to receipt of the INP0's good practices

guidelines. INP0's review of the licensee's program indicated

that it met or exceeded the good practices guideline. To further

enhance this program the licensee has trained and assigned

procedure writers to cover each maintenance discipline. All

recently developed or revised procedures met the guidelines. A

two year plan was established to update all existing naintenance

procedures to the guidelines.

The licensee electrical maintenance program was well controlled by

specific procedures. The personnel participating in activities

affecting equipment on the 0-list were aware of the quality

assurance (QA) controls. The craft personnel performing

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maintenance and surveillances were knowledgeable of maintenance

procedures and plant equipment. Maintenance Work Order (MW0)

packages had all the required reviews and approvals prior to the

start of the work. The MWO indicates the proper Q-list classifi-

cation, work was completed and inspected as required, and

post-maintenance testing was conducted. The licensee established

a computer program to assemble, store and retrieve MW0s. The

actual records are stored on microfilm and are accessible by

computer.

A special team inspection was performed to assess the licensee's

compliance with Generic Letter 83-28, " Required Actions Based on

i Generic Implications of Salem ATWS Events". _The licensee's

management was adequately involved in assuring quality and was

responsive to NRC initiatives. The licensee's responses were

timely, concise, and adequately resolved technical issues.

Procurement of new equipment, motor operated valve analysis test

system (M0 VATS), infrared analysis, and ferrographic oil analysis

increased the licensees capability to test, and diagnose equipment

condition. The MOVATS equipment identifies changes in signature

trends which in turn provides for early recognition of potential

problems and provides greater accuracy in the setting of torque,

limit switches and valve position indication. The infrared

analysis has improved identification of defects and potential

problems in electrical and electronic equipment. It was instru-

mental in identifying fuse oxidation problems in electrical

circuits not ordinarily detected by resistance measurements. The

ferrographic oil analysis equipment helped determine the cause of

equipment failures i.e., diesel generator "B"'s failure in 1985.

The licensee has additionally developed the capability to perform

onsite dioctylphthalate and methol iodide testing of charcoal

filters in heating, ventilation, and air conditioning systems.

This testing had previously been performed by outside contractors.

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The expansion of naintenance facility . buildings has provided

additional space and equipment for mechanical and instrumentation

work. The addition of a radioactive instrument calibration

facility and upgrading of the radioactive materials machine shop

,

has improved the capability to perform work and reduced.the time

for repairs.

>

Use of the Nuclear Plant ~ Reliability Data System (NPRDs) has

increased the licensee's awareness of potential.. plant problems.

Upgrades in the Computer Historical and Maintenance Program System

(CHAMPS) and implementation of data verification has improved the

data-base used for. maintenance planning and scheduling. Staffing-

increases added maintenance planners who provided better scheduling

and coordination of the activities of each maintenance discipline.

The above improvements and increased _ maintenance engineering staff

involvement led to an overall improvement in the areas of planning,

scheduling and timely completion of maintenance activities.

The establishment of outage critiques to identify areas requiring

additional attention and tracking was evidence of management

involvement.

Three' violations were identified:

a. Severity Level IV violation for failure to follow procedure

GMP 101.008. (85-13)

F

b. Severity Level IV violation for failure to comply with 10 CFR

Part 50, Appendix A, Criterion 1, in the use of an individual

cell charger on a class 1E battery. (85-15)

c. Severity Level V violation for failure to follow procedures.

(85-08)

^

2. Conclusion

Category: 1

3. Board Recommendation

The Board notes indications of strong management attention in this

' area. Decreased NRC inspection activity is recommended.

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D. Surveillance

1. Analysis

During. the evaluation period, inspection were performed by the

resident and regional staffs. These included activities related

to inservice inspection and testing, tendons surveillance, con-

tainment integrated leak rate testing (ILRT), outages, and startup

,

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testing were conducted in addition to the more frequent surveil-

lance activities. Staffing and training was adequate and

surveillances were conducted within the proper time frame.

The surveillance procedures reviewed, tests that were witnessed,

and examinations of test results, revealed that the licensee's

surveillance procedures were technically adequate and satisfac-

torily executed. Improvements in tracking limiting conditions

for operations applicable to surveillance testing have been

implemented.

While performing containment tendon testing during the second

refueling outage, the licensee discovered that some tendons had

relaxed to values less than specified in Technical Specifications.

Analysis performed by a contractor demonstrated adequate struc-

tural integrity. The licensee's procedures and records for

control of the tendon surveillance program were well defined

and explicit.

On August 29, 1985, the licensee identified through a post reactor

trip review and evaluation that jumpers for the overpower delta

temperature trip circuits had been omitted since initial plant

startup in October 1982. This violation is incorporated as

violation (a) in the plant operations section and resulted in a

Civil Penalty being issued on January 6,1986.

Inservice inspection procedures, work, and records performed by

the licensee contractor were found to be satisfactory. Inservice

inspection and inservice testing procedures, work, and records

performed by site personnel were sometimes inadequate as indicated

by violations (a) through (e) below. Also, there was indication

of weakness in the licensee program for training operations

personnel in the performance of inservice inspections.

, A weakness was noted in the licensee's responsivcness to concerns

raised by the NRC. Examples include the licensee's failure to

promptly provide information on unresolved item, " Exercising

Emergency Feedwater Discharge Check Valves to Closed Position",

their failure to provide a final response in accordance to

IEB 83-03, " Check Valve Failure in Raw Cooling Water Systems in

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Diesel Generators", and their failure to correct an NRC identified

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test procedure deficiency which ultimately resulted in

violation (a) below.

Based on the above problems, the licensee management dedication

toward improvement led to increased quality assurance / quality

L control (QA/QC) in the surveillance program. This also resulted

in transferring the Regulatory Support Group, which provides
administrative and technical oversight over the program, from the

Regulatory Compliance area to Planning and Scheduling. This

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change resulted in better coordination and faster resolution

of problems.

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Extensive effort had been expended by operations and engineering

personnel in developing a computerized Technical Specification

cross reference program. This program when completed and

implemented should reduce administrative burdens on operations and

provide a better tracking method to insure compliance when

conducting surveillances.

Observations of major surveillance tests such as the 18 month

diesel generator test, the engineered safety features response

time testing, and the ILRT indicates that the licensee has a

strong and well managed program. Software improvements in the

CHAMPS system coupled with assembly and incorporation of data from

new maintenance testing equipment such as M0 VATS should lead to

further program improvements.

Five violations were identified:

a. Severity Level IV violation for failing to provide procedural

criteria to examine reactor coolant piping for leakage and

assure proper functioning of check valves. (85 22)

b. Severity Level V violation for failure to test valves to

assure proper functioning of remote valve position

indicators. (84-31)

c. Severity Level V violation for failure to document the name

of individuals recording data. (85-10)

d. Severity Level V violation for failure to implement the

requirements of EMP 115.011 during performance of the monthly

battery inspection. (85-21)

e. Severity Level V violation for failure to follow procedures

for hanger inspection. (85-23)

2. Conclusion

Category: 2

3. Board Recommendation

No change in NRC inspection activity is recommended.

E. Fire Protection

1. Analysis

During the evaluation period, inspections were conducted by the

resident and regional staffs in the area of fire prevention and

protection to assess the status of the licensee's implementation

of the requirements and commitments of 10 CFR 50, Appendix R.

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The licensee attended the Appendix R workshop during the Spring of

1984. As a result of the information gained at the workshop, the

licensee decided to perform a complete review of the fire

protection program. At the time of the June 1985 inspection the

licensee had not completed their entire review.

However, the licensee did not properly implement the requirements

of 10 CFR 50, Appendix R Sections III.G and III.L. The approach

to' resolution of the technical Appendix R issues indicated that an

understanding of these issues was lacking, and the attempts to

~ meet the Appendix R fire protection requirements were lacking

thoroughness. This was demonstrated by the fact that the

licensee's Appendix R analysis did not address the following

requirements:

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Demonstrate that the alternative shutdown capability provided

for the control room, cable spreading room, and relay room

could achieve and maintain cold shutdown conditions within

72 hours8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br />.

- Identify all the equipment, components, and cabling required

to achieve and maintain hot standby and cold shutdown

, conditions.

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The circuit analysis did not follow NRC guidance with respect

to fuse / breaker coordination, common electrical enclosures,

and spurious signals.

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Identify the analysis assumptions associated with the local

control of safe shutdown systems for fires which affect plant

c areas outside the control room complex, nor did the analysis

justify the timeliness associated with these local controls.

The licensee committed to perform an additional analysis

addressing the above discrepancies and submit the results of this

analysis along with the results of their Appendix R reanalysis to

the region and NRR by the end of the second quarter in 1986. In

addition, the licensee on May 29, 1985, identified 11 Appendix R

modifications affecting 23 plant areas to the NRC. On June 21,

1985, the licensee committed to a special two-hour roving fire

watch in the affected plant areas until the required modifications

are fully implemented.

The licensee's routine fire prevention / protection program were

found to be satisfactory except in the areas of fire barrier and

fire door integrity. The plant fire protection extinguishing

systems and detection systems were found to be in service, and the

organization and staffing of.the plant fire brigade met the NRC

guidelines. The fire brigade training and drills for the fire

brigade members met the frequency specified by the procedures and

the NRC guidelines.

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In general,.with the exception of the Appendix R discrepancies,

the site management involvement and control in assuring quality in

the routine plant fire prevention / protection program was adequate

and had resulted in increased staffing _and an upgraded training

program in the fire protection area. Software computer modifica-

tions.were implemented to assist in fire detection and location.

Two violations were identified. Additionally, four potential

violations and one potential deviation against the licensee's

implementation of Appendix R were identified and are currently

under review for escalated enforcement.

a. Severity Level IV violation for failure to prevent . fire

barrier degradation. (84-35)

.b. Severity Level IV violation for failure to establish' required

fire watch for inoperable fire door. (84-37)

2. Conclusion

Category: 3

3. Board Recommendations

The Board noted that-some NRC inspection findings occurred prior

to completion of the licensee's Appendix R reanalysis; however,

the licensee's corrective actions displayed good initiative. The

board recommends continued devotion of Licensee resources necessary

to provide early resolution of remaining issues. Increased NRC

inspection activity is recommended.

F. Emergency Preparedness

1. Analysis.

During the evaluation period, inspections were performed by the

, resident ind regional staffs. Inspections addressed the Early

Warning Siren System (EWSS), implementation of the radiological

emergency olan and procedures, and observation of a full scale

emergency preparedness exercise.

. The annual emergency preparedness exercise disclosed no signifi-

cant adverse finding in the licensee's emergency organization and

staffing. An adequately staffed corporate emergency response and

planning organization ~ routinely provided support to the plant.

Key positions in the corporate and plant emergency response

organizations were filled. Corporate management continued to

demonstrate a strong commitment to maintenance of an effective
emergency response program. Corporate management was directly

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followup critique. The licensee continues to promptly and

effectively respond to NRC initiatives regarding emergency

preparedness issues.

The licensee continued to demonstrate a strong commitment to

emergency response training. Accordingly, the 1985 annual

emergency preparedness exercise disclosed that personnel assigned

to the emergency response organizations were adequately trained

and demonstrated the required familiarity with the designated

areas of emergency response. Emergency preparedness familiariza-

tion training was conducted in accordince with the emergency

response plan and implementing procedures. As a result, emergency

response personnel were cognizant of their responsibilities and

authorities and demonstrated a full understanding of their

assigned functions during simulated emergency events.

The essential elements of emergency response, demonstrated during

the referenced exercise, were determined to be acceptable.

Observation and critique of the annual emergency preparedness

exercise disclosed that the Emergency Preparedness Plan and

procedures could be effectively implemented by the licensee,

although several minor areas for improvement were observed by the

licensee and NRC. These items were formally documented and the

licensee committed to correction consistent with regulatory -

requirements and guidance.

Siren test procedures and guidelines had been implemented and

assured that operation of the early warning siren system (EWSS)

was consistent with the licensee's prompt notification require-

ments.

During routine operations, however, it was noted that the Shift

Supervisor failed to promptly classify and declare a Notification

of Unusual Event (NOUE), and initiate notification of offsite

organizations and agencies attending loss of both emergency diesel

generators for greater than one hour. Upon recognition of the

arror, required declaration and notifications were made. This

violation was reviewed and closed by the resident staff. The

violation was not indicative of a programmatic breakdown.

Severity Level IV violation for failure to promptly declare

an NOUE and initiate notification of offsite organizations.

(85-21)

2. Conclusion

Category: 1

3. Board Recommendation

Decreased NRC inspection activity is reconnended.

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G. Security and Safeguards

1. Analysis

During the evaluation period, inspections were performed by the

resident and regional staffs. Security force staffing was

adequate and consistent with that of plants of similar size. The

security staff had been satisfactorily trained to perform required

duties. The training program was intensive, innovative, and

produced a security force of high quality. Members of the

security force who were interviewed are highly motivated and very

knowledgeable of their duties and responsibilities. The security

force and plant personnel interacted well as indicated by

observation during personnel processing at shift change and

further evidenced by cooperation given security during non-routine

security situations. Plant personnel displayed good security

awareness as was evident by the low number of security incidents

dealing with lost badges, inadequate escorts, and misuse.of the

access control systems.

Site management demonstrated a supportive role in maintaining the

security program through their knowledge of security requirements

and actions and approval of program improvements.

Design work had been completed and work was in progress for the

installation of a low-frequency grounding network to reduce

disturbances on electronic intrusion monitoring systems. These

modifications should enhance this system's capability to

discriminate between actual intrusions and minor disturbances.

Work was also begun on security computer upgrades to enhance

personnel accountability within the plant site.

Two violations were identified. These violations are not

indicative of a breakdown in the licensee's overall security

program. The licensee provided prompt and effective corrective

ac ion for issues raised.

a. Severity Level IV violation for failure of the access control

officer to remain within a bullet-resistant enclosure.

(85-14)

b. Severity Level V violation for inadequate test procedure of

intrusion detection systems. (85-33)

2. Conclusion

Category: 1

3. Board Recommendation

The Board noted that the spirit and morale of the Security

organization is exemplary. Decreased NRC inspection activity is

recommended,

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H. Outages

1. Analysis

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During the evaluation period, inspections were performed by the

resident and regional staffs. Refueling activities observed from

the control room, refueling floor, and spent fuel pool were found

to be satisfactory.

The licensee commenced the first refueling outage on September 28,

1984. Major activities accomplished during the 83 day outage were

completion of the TP' and Licensing Conditions modifications;

inspection and maintenance of the main turbine, main generator

rotor, and selected vc ves; 100 percent eddy current testing of

steam generator tubes; and three year maintenance on reactor

coolant pumps "A" and "B" seals. The activities associated with

refueling occurred without major problems. Some problems were

incurred during the outage with scheduling and interface

conflicts. As a result, licensee management established an

extensive ' lessons learned" program with an action item list that

required tracking and responses from affected areas.

The plant commenced the second refueling outage on October 5,

1985. This third fuel loading placed the core in an 18 month fuel

cycle. Major work accomplished during this 72 day outage included

changes to the condensate system to provide constant speed pumps

and flow control valves, main turbine five year inspection,

rotopeening and 100 percent inspection of steam generator tubes,

sludge lancing and internal inspection of the steam generator

secondary side, modifications to the isophase bus duct, removal of

the boron injection tank, equipment upgrades for environmental

qualification, and Appendix R modifications.

The licensee has strengthened the planning and scheduling group by

adding SRO, HP, and administrative staff personnel to assist in

scheduling. These changes significantly improved the interface

between operations, maintenance, and health physics.

The second refueling outage demonstrated that management attention

directed toward preventing problems that occurred in the first

outage was successful. This outage showed good preplanning,

coordination and prior training for the activities that were

accomplishec The startup, low power physics testing, and power

ascension after the outage was closely monitored by the staff and

licensee management. The deliberate and methodical startup

without problems was indicative of good management control.

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In August 1984, while performing spent fuel rack drag testing of

the new spent fuel racks, the licensee failed to adequately

calibrate the load cell, to perform the pre-operational crane

inspection, and to have a qualified crane operator during crane

usage. These violations are indicated as (a) and (b) below.

Three violations were identified.

a. Severity Level IV violation for failure to perform adequate

calibration of load cell used for spent fuel rack drag

testing. (84-25)

b. Severity Level IV violation for failure to have a qualified

crane operator during crane use and to perform pre-opera-

tional crane inspections. (84-25)

c. Severity Level V violation for failure to follow procedure

during receipt, inspection, and storage of new fuel assemblies.

(84-29)

2. Conclusion

Category: 2

3. Board Recommendations

The Board noted 'that innovative management is providing an

improving trend in this area. No change in NRC inspection

activity is reccmmended.

1. Quality Programs and Administrative Controls Affecting Quality

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1. Analysis

During this evaluation period, routine and special inspections

were performed by the resident and regional staffs. The following

areas were reviewed: QA program, QA/QC administration, audits,

procurement, receipt, storage and handling, surveillance testing

and calibration, measuring and test equipment, offsite support

staff, and offsite review committee.

The Qual.ity Assurance Department maintained an adequate QA program

with the exception of one continuing program deficiency identified

in the previous SALP period. This problem was the prompt

resolution of audit findings. The July 1984 inspection indicated

that the QA audit organization was not providing corrective action

due dates, resolution of findings were not well managed by site QA

staff, and escalation procedures were inadequate. These concerns

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were expressed to . licensee man'agement during the inspection 'and-

also during a telephone conversation conducted- on July '16.1984,

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with the Vice President - Nuclear Operations (VP-NO). .In response

to these concerns, the .VP-NO stated that a management directive

'(MD-16) would be revised to clarify what measures were'needed to

assure _that conditions adverse to quality were promptly corrected.-

A reinspection in this area identified that MD-16'had been revised

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but some responses to QA findings were < still being delayed; .

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however, this delay was administrative ~ (i.e., mail delays).

Continued implementation of MD-16 should prevent ~ future problems

in this area.

All pha'ses of material control met or exceeded regulatory require-

.ments. Licensee response to QA findings in this area was timely

with adequate corrective action.

The ~ surveillance testing and calibration program was well

organized and executed. Personnel were well trained and records

properly maintained. The measuring and test equipment (M&TE)

program exhibited several weaknesses. The. system devised to

control and account for M&TE was weak with respect to equipment.

  • status lists, which were often found to be inaccurate. Excessive

time was taken to complete evaluations of out-of-tolerance field

standards and lab personnel were unable to demonstrate the'

completion status of individual evaluations. These problems were ,

the basis for violation b. below.

The offsite support staff was well organized. Communication was

good between the support staff and the site, and the support staff

was cognizant of on-going plant conditions. The ' staff was

professional and well trained. Responsibility and line of-

..

authority were clearly defined in procedures and policy manuals.

The offsite review comittee activities generally met organiza-

tional and administrative requirements. Potential discrepancies

were resolved in a timely manner. The committee had demonstrated

a high degree of resolve to conscientiously review the technical

merit of all review comitments, despite the enormous volume.

This was shown by meeting more often than required and by

delegating review responsibilities.

p' The licensee was developing a QA finding trend program to provide

improved methods for classifying and tracking deficiencies. The

program should provide assistance in identification and control of

recurring items. It should additionally provide better informa-

tion to management for problem identification. It is anticipated

that the program will be fully implemented in early 1986,

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The licensee has procedural controls that require that a safety

review and evaluation be performed prior to procedure approval and

implementation. An example was identified where this process was

not followed and is the basis for violation a. below.

Two violations were identified:

a. Severity Level IV violation for failure to provide documented

safety review and evaluation prior to procedural approval.and

implementation. (84-25)

b. Severity Level IV violation for failure to establish measures

to assure prompt evaluations of out-of-calibration measuring

and test equipment. (85-11)

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2. Conclusion

Category: 2

3. Board Recommendations

The Board noted good management initiative in this area, however

weakness in the corrective action area should be monitored closely

by the Licensee and NRC to insure'the initiatives are effective in

producing the desired improvements. No change in NRC inspection

activity is recommended.

J. Licensing Activities

! 1. Analysis

The performance evaluation was based on NRC evaluation of the

licensee's performance in support of licensing actions involving a

significant level of activity during the current evaluation

period.

In general, management involvement continued to improve. There

was evidence of prior planning and a:signment of priorities, ,

especially in the area of refueling activities as discussed in ,

Section H. Good management involvement and control was also

evident in the areas of spent fuel pool reracking, response to

Generic Letter 83-28, and the rod control system electrical prob-

r- lems. The area where management involvement and control needs

to be improved was in contractor oversight. Two license amend-

ments were examples of this. Shutdown margin for modes 3, 4, and

5 and thermal design flow reduction were both changed after

submittal to the NRC. This was due to the contractor's analyses

being incorrect and not up-to-date.

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The licensee had a good understanding of the technical and safety

issues, while proposed resolutions were conservative and sound.

Examples of this . technical approach and resolution were the

installation of the P-9 interlock and the power lockout capability i

for the RHR suction line isolation valve. The RHR suction line

isolation valves power lockout capability was an especially

difficult area to resolve due to the conflicting impacts of fire

protection, low' pressure system protection, and low temperature

overpressure protection. Overall, an improvement had been seen in

this area in both quantity and quality of submittals describing

the licensee's~ approach to resolution of technical issues from a

safety standpoint. There were just two instances where the

licensee's approach was lacking. In one instance, full load

rejection capability, the licensee's resolution was very good, but

the initial submittal did not contain a sufficient description of

the resolution. In the other instance, RCS flow measurement

uncertainty change, the submittal had to be withdrawn because the

analysis was based on a 4-loop Westinghouse plant instead of a

3-loop.

The licensee had been consistently responsive to NRC initiatives.

The licensee met deadlines with respect to requests for additional

information, such as confirmatory order requirements for

NUREG-0737 Supplement 1 Technical Specification submittals

including special reports, and environmental qualification of

electrical equipment. The responses were technically sound and

thorough in almost all cases. The licensee had also been working

to improve their significant hazards determinations with

noticeable improvement.

The licensee has shown improvement in all areas of the licensing

activities.

2. Conclusion

Category: 2

3. Board Recommendations

The Board recognizes an improving trend in this area.

K. Training

1. Analysis

During the evaluation period, inspections were performed by the

resident and regional inspection staffs. Training was not

evaluated separately during the previous SALP assessment period

but was discussed under the various functional areas such as

operations, maintenance, etc.

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A special training assessment that was conducted the week of

February 11, 1985, concluded that the plant training programs were-

adequate to support the licensed activities. Management attention

and involvement was apparent by their support of programs and

staffing increases in the functional training areas. General

employee training was adequate and ongoing. Training of

contractor personnel during outages appeared well planned and

organized.

A limited training review was conducted on July 22 and 23, 1985,

by NRC staff from headquarters and a Region II inspector. Of

particular interest was the involvement of licensee training in

the February 28, 1985, high startup rate and subsequent positive

rate reactor trip incident. The initiating factor in the

incident was determined to be an incorrect estimated critical

position (ECP) calculation performed by the shift technical

advisor (STA). In addition, senior reactor operator (SRO)

supervised on-the-job training was being conducted. The SR0

assumed that the STA's ECP calculation was correct, and failed to

observe instrumentation while the trainee was pulling control rods

to 100 steps (reactor tripped at 75 steps). Training implications

in the above incident include the need for the licensee Training

Department to (1) maintain administrative control over sequencing

the total training program so as not to allow a trainee to perform

a critical task while in the initial training stage, and

(2) ensure that SR0s are properly prepared for duties and

responsibilities as on-the-job training instructors. The

licensee's corrective actions included clarifying the techniques

for calculating an ECP and developing a training segment to

address the incident. Further, licensee management, in a letter

dated November 19, 1985, asserted that on-the-job training is now

a cooperative effort between the Operations and Training

Department.

The licensee had received INP0 accreditation for the Operator,

Health Physics and Chemistry Programs. The licensee had a site

specific simulator in place and had increased the time for

operator and shift technical advisors (STAS) on the simulator with

more emphasis on events and problems occurring at the plant. The

simulator was also used in the 1985 emergency preparedness drill

to provide more realism to the drill. The training department was

in the process of developing a training program for engineers and

managers. A comprehensive training program, which follows INPO

guidelines, had been developed for mechanics, electricians, and

instrumentation and control technicians. The mechanical,

instrumentation and control and electrical maintenance programs

are scheduled for INP0 accreditation review in 1986. Maintenance

personnel training has been expanded to include training on motor

operated valve analysis test system (M0 VATS), infrared analysis,

and ferrographic oil analysis as discussed in Section C.

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The security staff training program was intensive, innovative, and

produced a security - force of high quality as discussed in

Section G.

The licensee continued to demonstrate a strong commitment to

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emergency response training as discussed in Section F.

Management attention in the fire protection area resulted in an

upgraded training program. Regular training drills were conducted

for fire brigade members and annual realistic training was

corducted for all brigade members at the South Carolina Fire

Academy. Programs were being developed for training of fire

protection technicians and tracking of all areas. These programs

are scheduled to be implemented in early 1986.

The _NRC conducted three site visits to examine replacement

licensee candidates. Sixty percent of the Reactor Operators (R0s)

(12 of 20) and 67 percent of the Senior Reactor Operators (SR0s)

(8 of 12) passed the examinations. These percentages are slightly

below the natio al average.

One violation wa identified.

Severity Leal IV violation for failure to insure that a

control room supervisor possessed a valid Senior Reactor

Operators li anse. (85-13)

2. lAnclusion

Category: 2

3. Board Recommendation

The Board noted that significant resources have been expended on

the training facility and program. However, the low pass rate on

licensing exams when compared to the national average can be

attributed to training and should see improvement during the next

SALP period. No change in NRC inspection activity is recommended.

V. SUPPORTING DATA AND SUPMARIES

A. Licensee Activities

During this evaluation period, major licensee activities included

normal power operations, two refueling outages, and extensive

modifications and repairs as follows:

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First Refueling - September 28, 1984

Upgrading Incore RTD circuitry

Modification to cold overpressure protection system (COPS)

Relocation of RCS wide range pressure transmitters outside

containment

Relocation of Diesel Generator instrumentation due to

vibration

Added acoustical monitors to pressurizer safety valves

Alarm lights in high noise areas

Alternate source range detector to shutdown panel

Modifications of main generator rotor

100% eddy current testing of steam generator t"bes

Second Refueling - October 5, 1985

Modifications to condensate system-

Main turbine five year inspection

Rotopeening of steam generator tubes

Boron injection tank removal

Steam generator secondary maintenance

Modifications to isophase bus duct

Appendix R modifications to B diesel generator

EQ limit switch replacement on heating, ventilation,

and air conditioning (HVAC) dampers

Reactor building tendon inspection

B. Inspection Activities

During the evaluation period, routine inspections were performed by the

resident and regional -inspection staffs. In addition, a number of

special team assessments and inspections were conducted during this

period:

plant operatior.s team inspections

radiological control / mobile laboratory inspection

training assessment

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containment integrated leak rate testing

I Salem ATWS event inspection

containment tendon surveillance inspection

fire protection team inspection

emergency preparedness

early warning siren system inspection

quality assurance inspection

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C. Licensing Activities

The basis for the appraisal in this area was the licensee's performance

in support of licensing actions that were either completed or had a

significant level of activity during the rating period. Actions that

involved a significant level of activity during the current rating

period are listed below:

Major Licensing Actions

- Low Temperature Overpressure Protection System

- Spent Fuel Pool Rerack

- P-9 Interlock

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Thermal Design Flow Reduction

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Full Load Rejection Capability

- Class IE and Non-1E Cable Tray Separation '

- Control of Heavy Loads, Phases I & II

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Electrical Rod Control Problems

- Response to GL 83-28, Salem ATWS

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Shutdown Margin, Modes 3, 4, & 5

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BIT Tank Removal

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Type C Leak Rate Tests

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Service Water Intake Structure

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Fire Protection

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ICC Instrumentation

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ASME Section XI Relief Requests

License Amendments Issued

Amend.

No. Date Description

25 July 2, 1984 Surveillance requirement and action

statement added to Hydrogen Monitors

T.S.

26 Sept. 24, 1984 Changed the low temperature

overpressure protection system from

a PORV-system to a RHR relief valve

system

27 Sept. 27, 1984 Spent Fuel Pool Rerack

28 Oct. 12, 1984 Changed time constants T1 and T in

overpressure and overtemperature DT

equations

29 Oct. 15, 1984 Power lockouts RHR suction line

isolation valves

30 Oct. 24, 1984 Reactor Bldg Cooling Unit Fan Motors

Eddy Current brakes - Containment

Penetration Conductor Overcurrent

Protection Device test (CPCOPD)

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31 Oct. 24, 1984 MOV Thermal Overloads

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32 Nov. 8, 1984 Seismic Monitoring Instrumentation

33 Nov. 13, 1984 Reactor Bldg Sump. Iso valves - CPCOPD

34 Nov. 30, 1984 P-9 interlock

~35 Jan 2, 1985 10 CFR 50.73 Reporting Requirements

36 Jan. 24, 1985 Clarificatior, of SR0 qualification

requirements

37 Jan. 31, 1985 RCS Fl ow - adds Region III of

operation

38 April 1, 1985 Non-class IE cable requirements

39 April 1, 1985 TS change repurge exhaust monitor

40 April 30, 1985 Change in overtemp delta-T trip -

setpoint equation and in steam

generator water level low-low trip

setpoint

41 May 6, 1985 Deleted snubber TS Tables

42 May 14, 1985 Modified surveillance freq. for

Spent Fuel Pool Ventilation System

43 June 24, 1985 Permits 72 hours8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br /> for repair before

shutdown, when more than one control

rod is electrically inoperable

44 August 26, 1985 Deletes Boron Injection System

45 Sept. 25, 1985 Thermal Design Flow Reduction of

1.9%

46 Nov. 7, 1985 S/D Margin - Modes 3, 4, and 5

47 Nov. 23, 1985 Type C Leak Tests

48 Dec. 20, 1985 Service Water Intake Structure

D. Investigation and Allegation Review

Two allegations were received during the assessment period. Neither

was of any safety or health significance.

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E. Escalated Enforcement Actions

1. Civil Penalties

Severity Level III violation for system alignment errors rendering

both trains low head safety injection inoperable on August 23,

1985, and omitted jumpers from the overpower delta temperature

trip circuits since initial plant startup in October 1982. Civil

Penalty: $50,000. (Issued Date: January 6, 1986)

2. Orders

None.

F. Management Conferences Held During the Evaluation Period

An enforcement conference was held at the corporate office on August 6,

1985, to discuss deficiencies in the implementation of the fire

protection plan.

An enforcement conference was held in the Region II office on

October 8, 1985, to discuss isolation of both trains of low head safety

injection, the jumpers omitted from overpower delta temperature circuit

cards, and .the construction strainers in the suction of both reactor

building spray pumps.

G. Confirmation of Action Letters

None.

H. Review of Licensee Event Reports and 10 CFR 21 Reports

Submitted by the Licensee

1. Licensee Event Reports (LERs)

During the evaluation period, a sample of 46 LERs submitted by the

licensee were evaluated by the NRC staff to detennine the event

cause.

The distribution of these events were as follows:

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Cause Number

Component Failure 14

l Design 5

Construction, Fabrication,

or Installation 0

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Personnel

- Operating Activity. 5

- Maintenance Activity 5

- Test / Calibration Activity 11

- Other 3

Out of Calibration- 0

Other 3

TOTAL 46

2. 10 CFR Part 21 Reports84-029 Defective Brown Boveri Speed & Transfer Switch

'84-030 Defective HVAC Unit

85-016 Feedwater Isolation Valve

85-017 Separation of Vital Power Cable Trays85-032 Failure of Diesel Generator Exciter Regulator

I. Enforcement Activity

FUNCTIONAL- NUMBER OF DEVIATIONS AND VIOLATIONS

AREA IN EACH SEVERITY LEVEL

0 V IV III II I

Plant Operations 1 10 1

Radiological Controls 1 1

Maintenance 1 2

Surveillance 4 1

Fire Protection 2

Emergency Preparedness 1

Security 1 1

Refueling / Outages 1 2

Quality Assurance and 2

Administrative Controls

Affecting Quality

Licensing Activities

Training 1

TOTAL 9 23 1

J. Reactor Trips

Eleven unplanned trips and six manual shutdowns occurred during this

evaluation period. The unplanned trips are listed below:

1. July 29, 1984 - Trip on Lo-Lo Steam Generator Level B caused by

feedwater control valve erratic operation. The erratic operation

of the valve was attributed to the deadband adjustment on the

control valve's volume booster. Corrective action taken to

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prevent recurrence was to adjust the volume booster so that it

would not function except during large signal demands.

2. September 28, 1984 - During power reduction for initial refueling,

intermediate range (N-35) High Flux Trip Bistable did not reset

prior to power being reduced to less than 10%. The intermediate

range high flux trip setpoint has been adjusted to a higher power

level.

3. December 27, 1984 - Trip caused by improper connection of test

equipment. An I&C technician advertently imposed a test signal on

the output of N-44 power range channel. This signal caused the

feedwater control valves to close. This condition in coincident

with B Steam Generator low level bistables being tripped caused

the reactor trip. Corrective action taken to prevent recurrence

was to train I&C technicians on the installation and use of test

equipment on plant equipment.

4. February 28, 1985 - A positive rate trip occurred from approxi-

mately 6% power following a premature power range criticality.

The reactor protective system functioned as required. The

premature criticality was caused primarily by the failure of the

shift supervisor to be fully aware of plant status, to closely

monitor instrumentation and to anticipate criticality whenever

rods were being withdrawn as required by station procedures.

Contributing to the failure was a calculated estimated critical

position, which was in error by more than 100 rod steps. Improved

procedures have been provided.

5. March 17,1985 - Trip caused by A main steam isolation valve

(MSIV) closing during testing. A faulty test switch caused the

closure of A MSIV which cause a shrinkage of A Steam Generator

level to the 10-10 level setpoint causing the reactor trip.

Corrective action taken was to replace the test switch and test

all MSIVs.

6. April 18, 1985 - Trip caused by dropped rod during troubleshooting

of rod control system. The dropped rod caused a rriactor trip on

the power range negative rate trip signal. The rod control system

failure was determined to be a defective slave cycler counter

card. The card was replaced and a preventive maintenance program

was established for the rod control system cabinets to prevent

recurrence.

7. April 29,1985 - Trip on Lo-Lo Steam Generator Level B caused by

feedwater isolation due to a low feedwater temperature and a low

feedwater flow condition. The feedwater transients during a down

power ramp were attributed to two failures. First, the load

decrease circuitry for the Main Turbine failed to function

properly and this condition was further complicated by a failure

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of the Steam Dump System to respond properly. Corrective action

to prevent recurrence was to replace the load decrease circuit

board and repair the steam dump system, along with a scheduled

preventive maintenance program.

8. August 20, 1985 - Reactor trip from 100% power on a false signal

for loss of reactor coolant system flow. An I&C Technician

replacing FT-345 caused a pressure spike to redundant flow trans-

mitters.

9. August 24, 1985 - Reactor tripped from 10% power on Intermediate

Range High Flux. Following replacement N36 detector, setpoints

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were not properly reset prior to a power increase. The licensee

initiated improved procedural controls to ensure hold points are

clearly Jefined and tracked.

10. August 24, 1985 - Reactor tripped from 25% power on Low Low Level

in steam generator A. Trip was caused by feedwater isolation on

low feedwater temperature and flow during power ascension.

Feedwater isolation was caused by a transient in the dearator tank

level. The licensee has implemented procedural controls and

increased operator training to reduce the potential for similar

events.

11. September 20, 1985 - Trip from turbine trip caused by loss of all

main feedwater pumps during testing of the condensate system. The

loss of all feedwater pumps was caused by the loss of all

condensate pumps by unknown cause during condensate pump testing.

Corrective action to prevent recurrence was to require review and

approval of the Director of Nuclear Plant Operations for special

or integrated testing outside the normal surveillance and

maintenance testing program,

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