ML17321A340

Rev a to Nuclear Environ Qualification Test Rept on Agastat E7000 Series Timing Relays.

ML17321A340
Person / Time
Site:	Cook
Issue date:	04/14/1980
From:	LESZCZAK E J, MALECKI R T, TONINI J AMERACE CORP.
To:
Shared Package
ML17321A339	List: ML17321A338 ML17321A340
References
ES-1000, ES-1000-R-A, NUDOCS 8412120245
Download: ML17321A340 (167)

Text

D'j-',~I pk I~9'"-y..a h I,'Jr+((",'hr", Q~11$I g]>>Sl I'g.,.>*'a 0%'peal I<,<<>>yl BY CONTROL PRODUCTS DIVISION AMERACE CORPORATION NUCLEAR ENVIRONMENTAL

-QUALIFICATION TEST REPORT NO~ES-1000 ON E7000 SERIES TIMING RELAYS I ,'y.t'->>,ff,t+>>I$$>>gggti I (P/N 37032-01)e Ih P>>';f I,,~h I U>>IK'p<<\g~p~~~~~'I p't,'a~~~~~~~I I~~I I II hg 4~a'1<<$~~~~~<<~~a a'.~~~~'Z..~~~~~~~U~~t,~r",~~8~<<,~+~~~~~~~84>acaO245 SaaaO7 PDR ADOCK 050003i5 P PDR 1 I PILE QUIRED: DATE'Y)PS DOnm C.COOZ mCLEAR PLAiW QUAL ACCEPTED FOR Q,/A BY, OF ELECT.GEH.SECT./Q'ggA~

TRANSMITTAL TO DOCUIi'iENTATION LEAR ENVIRONMENTAL FICATION TEST REPORT ON 7000 SERIES TIMING RELAYS BY ROL PRODUCTS DIVISION RACE CORPORATION E.G.SECT.FILE: 8 TE SIGNATURE~~'PREPARED BY'PPROVED-BY: APPROVED BY: APPROVED BY: COMPANY OFFICIAL: 4/s/zo./L~Q/~g E.'J.LESZCZAK PRODUCT ENGINEER:.%f+St.I7'+.C!'ErlR.J.MALECKI CHXEl" ENGINEER:--,J.TONINI.-PRODUCT.~EAGER 7~g)--~, M.TIN QU AS NCE>~AGER STATE OF WISCONSIN COUNTY OF OZAUKEE R.J.BERTLING PLAN1 GENERAL MA ER On this 14th day of Aoxil 1980 personally appeared before p)e'he aboire'.named

.R.J.'.Bextli'n'to me known" or knoie to'me.:.to be.th",i person described in and who executed the foregoing instrument and he acknowledged that he e'xecuted the same.~q'.gii<<ll!

~.'~I Notary Public'Notary".Publi'c',.og'Qi'~coYisTin,"'.'.:,-.=",'""..'."""""'";"",'"-': 'y Commission Expires~r I~k 1'~w~~CONTROL PRODUCTS DIVISION.amerace~~IA 1 W I%A AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J.070S3 TEST RFPORT NO.ES-1GOv'EV.

A SHEET OF li;~'F

PREFACEThis test report (number ES-1000)complements Wyle Test Report Number 43706-2, Volume I, and replaces Volume II (which is the raw data volume for baseline, hostile environment, and post test inspection tests).Together, these two documents contain results from a generic qualification test program which was performed on representative samples from a family of timing relays which are coded E7000 series.The tests performed were part of a larger qualification test program conducted"at'Wyle L'aboratories'in Hunt'sville, Alabama which'consisted of a total of thirty-eight (38)relays including various.other models and types.Some parts of Wyle Test Report Number 43706-2, Volume I do not pertain entirely or in part to the E7000 series timing relays.This'i's'because'the Wyle test.'epoit'eflects

'the"'total"test.

program which included the testing of other products (as stated above).ES-1000 addresses only the E7000 series timing relays and will act as a guide to the applicable portions of the Wyle test report for these particular relays.This document also replaces Volume II of the Wyle test report, which contains raw data from the baseline, hostile environment and post test inspection portions of the test program.This was done in order to present this data in a more reduced, mean-ingful and understandable form.Certain data will be stated in terms of min.or max.value rather than a specific value of performance.

The original raw test data is on file at Ame'race Corporation and is available if necessary.

'The"relay"IHodel'numbers have beep zevised.from.those as stated-in the accoIripanying I pl~Tes<Report".~1~.'vcr-'I3706-2, VO3~l-:..", I and" Qu 1"'-fication Test Plan Number 545/5614-3/ES.

This was done in order to facilitate the handling of certain requirements of Federal Regulation 10CFR part 21.The"E"{nuclear safety related)designator was moved from the end of the model code to the front and a three digit numerical)suffix was added in order to provide configuration control capabilities.)

If and/or, when.a design.change is required,.which effects form, fit and/or functus:.op.

with respect".to" qual'ifioai:ion.

te'st.sta'tus,'.

the: conf ig-.':,',""~.,urqtion,Code number yvil3..adyanpel..(001 to 002, etc.)and this report~"j.'l l"be" amehded'4o'jets ti: fy"the'" Clhange'l; e i'th'e r"'by"te's t'&'%6al Vsi i'ince this ES-1000 Test Report reflects the new model numberirig system and the Wyle test report expresses the old model numbers, the following I cross reference will correlate the old to the new numbering systems.4 Wrll&ltlCO CONTROI PRODUCTS~"<<,, DIVISION, AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N:J."07083 TEST REPORT NO.ES-1000 REV.A"'HE@~OF 105

PREFACE: (cont'd)AS STATED IN WYLE TEST REPORT NO.43706-2 AS STATED IN A~IERACE TEST REPORT NO.ES-1000 OLD CATALOG MODEL NO.7012ACE 7022ACE 7012PCE 7022PCE NEW CATALOG MODEL NO.E7012AC001 E7022AC001 E7012PC001 E7022PC001 7014ACE'7024'A'CE 7014PCE 7024PCE E7014AC001 E7024AC001 E7014PC001 E7024PC001

)~7012PCLE 701 2ACLLE 7012ACTE 7022PCTE The se re lays were engineering prototype s and are not available as Class lE quali-fication tested timing relays.~i OfAOFQCO CONTROL PRODUCTSDIVISION AMERACE CORPORATION CONTROL PRODUCTS DIVISION." UNION, N.J.07083.~, TE ST RE P OR T NO.ES-1000 REV;A'SHEET OF PAGES REV AFFECTED A 1-105 REVlSlONS DESCRIPTION OF CHANGE ORIGINAL RELEASE DATE APPROVAL 4-3-80~~~r~\I, r P r~~~~~CONTROL PRODUCTS U DIVISION AMERACE CORPORATION CONTROL PRODUCTS DIYISION UNION, N,J, 07083 TEST REPORT NO.ES-1000 REV.A.SHEET OF.103 TABLE OF CONTENTS PAGE NUMBER TITLE PAGE PREFACE REVISION PAGE TABLE OF CONTENTS ADMINISTRATIVE DATA;Purpose, limitations, manufacturer, type, model no.and quantity of items tested, test orientation, date test started and completed, test facility,~...-...teat.plan,.objectives;:references, abstract, test program summary and table and reason for anomalies 1, 3 and 4 OPERATING SPECIFICATIONS FOR BASELINE TESTS~~t BASELINE FUNCTIONAL TEST

SUMMARY

SEISMIC TEST DATA SE1MARY HOSTILE ENVIRONMENT TEST DATA

SUMMARY

POST TEST INSPECTION APPENDIXES:

Class 1E nuclear safety related performance characteristics; purpose, limitations, quali-fication test outline, device identification, relay projected qualified life design charact-eristics, design life and qualiry assurance..proyj.lions;.

APPENDIX A;Performance specifications for models E7012/E7022 APPENDIX B;Performance specifications for models E7014/E7024 r r il 4 2~3 12-14 15-33 34-48 49-57 58-59 60-82 83-105CONTROL PRODUCTS Dl Vl SION AMERACE CORP.1000 HICKORY ST.GRAFTON,WIS.

TEST REPORT NO.ES-1000 REV.A SHEET OF 105 PURPOSE OF TEST: NOTE: ADMINISTRATIVE DATA To provide Generic Qualification Test Data covering AGASTAT E7000 Series Timing Relays, which were.subjected to a qualifi-cation, test program to determine compliance of said items to the applicable portions of IEEE STD.323-1974 (IEEE STANDARD FOR QUAL-IFYING CLASS 1E EQUIPMENT FOR NUCLEAR.POLi'ER GENERATING STATIONS)and IEEE STD.344-1975 (IEEE RECOMMENDED PRACTICE FOR SEISMIC QUALIFICATION OF CLASS 1E EQUIPMENT FOR NUCLEAR POWER GENERATING STATIONS.)

Reference will also be made in the seismic portion of this document to IEEE STD.501-1978 (IEEE STANDARD FOR SEISMIC TESTING OF RELAYS)even though not a standard at the time of testing.LIMITATIONS OF TEST RESULTS: Since it is not possible to define the con-'itions for every conceivable application for relays, those parameters which in prac-tice encompass the majority of applications have been specified.

'f this data'is not applicable to a parti-cular requirement, then proof testing or , justification by analysis must be performed for that particular case.The data documented in this Test Report applies only to AGASTAT E7000 Series Relays mounted on RIGID TEST FIXTURES and does not apply to the relays as mounted on switch boards, panels or any structure.

It is the responsibility of the POWER SYS".':.~!,, FACILITY DESIGNER to combine data on seis-...='c-and environmental performance of the rel'-'.to arr'ive'at an ance'ptable"equ'ipmen't desi~:.'I for a particular application.

MANUFACTURER:

Control Products Division of Amerace Corporation Grafton, Plant~~EMANUFACTUBQR!

5.KYRIE'ANP.;,;,..;.-.;;...,..;,....,....,;.....;...;"*.......,:...;....,'MODEL'O'S

..05'TEMS'ESTED:

.L7012AC001,.E7012PC001,'7022'A'C001, E7022PC001, E7014AC001, E7024AC001, E7014PC001, and E7024PC001.

I'ONTROL PRODUCTS r DIVISION OA10 lOCO AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J.07083 TEST REPORT NO.REV A SHEET 6 OF 1~i

UANTITY OF ITEMS TESTED: A total of sixteen (16)E7000 series timing relays were tested (two (2)each of the models and types specified).

However, only eight (8)devices (one (1)of each model and type)were actually tested to completion.

The other (8)devices were spares and were purposely para-llel tested, up to, and through the heat aging point for use in case of accidental damage of actual test devices.TEST ORIENTATION:

The relays were qualification tested for ver-tical mounting only.DATE TEST STARTED: September 1977 DATE TEST COMPLETED:

August 23, 1978>>~~~~-i s>>~"I UALIFIED LIFE OBJECTIVE:

Ten (10)years from date of manufacture or 25,000.Operations, whichever occurs first.TEST CONDUCTED BY: Wyle Laboratories Scientific Services and Systems Group*Huntsville, Alabama TEST PLAN: Applicable portions of Wyle Qualification Test Plan 545/5614-3/ES, Revision A, copy of which can be found in the accompanying Wyle Test Report No.43706-2, Volume I,Section XIII.Deviations from procedures as stated in Wyle Qualification Test Plan Number 545/4614-3/ES (1)Paragraph 2.0, Page 4 of Wyle Qualification Test Plan calls for"Contact Transfer.Time"-to be recorded during baseline.tegts.

Ti I s c>>~c'~~<q'>>od i>>>>in<ti p te st pre',:r;i.to og p'e>>pd re 1<*time for all relays.This change is reflected in Wyle Test Report Number 43706-2, Volume I,Section I, Pages I-1 and I-2, paragraphs 1.0 and 2.0.(2)Paragraph 11.2.1, Page 10 of Wyle Qualification Test Plan calls for hostile environment test at a temperature of 35'F at 95'go ee3.ative'Humidity..'...In actual,'testing'he

.35';F temperature humidity testcould not be conducted due'o for'mation of ice on-th'e"i'd1ays>>'an'd'inthe"te'st" eh~b'ea.""'For-'hi's we'asoh-"'th'e temple'r-"'"l ature was changed to 40'F and the test was condu'cted at that valu This change is reflected in Wyle Test Report Number 43706-2, Volume I,Section X, Pages X-1 and X-2 paragraphs 2.0 and 3.0.CONTROL PRODUCTS DIVISION AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J.07083 REV.A SHEET 7 OF TEST REPORT NO ES-1000 (3)Figures 1 and 2, Pages 16 and 17 of Wyle Test Plan calls for Dielectric Test Voltage to be conducted at 2420 VRMS, 60 Hz.This value was reduced for all relays (during the.po'st cycle with load aging functional test portion of the test program)to 1650 VRHS, 60 Hz.This change is reflected in Wyle Test Report Number 43706-2, Volume I,Section V, Pages V-l, paragraph 3.0 and Pages V-3 and V-4.OBJECTIVES:

The basic objective of this test program was to verify and/or establish the operational and performance parameters for the projected qualified life of each type of relay.Also, with respect to seismic response, to establish seismic levels and to demonstrate operability before, during and after design basis earthquakes.

REFERENCES:

IEEE 323-1974,"IEEE Standard for Qualifying Class 1E Equip-ment for Nuclear Power Generating Stations." IEEE..344-,1975,".IEEg.Standard for Seismic.c.

Qualification of.Class lE Equipment for Nuclear Power Generating Stations." IEEE 501-1978,"IEEE Standard for Seismic Testing of Relays."ABSTRACT: I C~w~The relays were tested in accordance with the applicable portions of Wyle Qualification Test Plan Number 545/5614-3/ES and the deviations to same as stated on page 7 of this ES-1000 te st report.The Baseline Test Specifications which were established and/or verified from the data which resulted from this pro-gram can be found on Figure 1 for models E7012/E7022 and Figure 2 for models E7014/E7024 on pages 13 and 14 respect-ively.The Class 1E (Nuclear Safety Related)performance character-istics-which were established and/or verified from data generated from this test program and which were published in documents E7012/E7022 and E7014/E7024 can bc found in.the appendixes of this report.Baseline functional test data, hostile environment and post test inspection summaries; which were derived from the raw data of Volume II, of the Wyle Test Report can be found on pages 15 thru 33, 49 thru 57 and 58 thru 59 respectively.

Seismic test summary which complement:sSection VIII,'of'the:...-:"'-.",::-

",Wyle..Test;-.Report.can'.be.found en page's,84:.thru 48.in.'the'::

~~,-.-'body ef this report.The Engineering Analysis and cause for Anomalies 1, 3 8 4 can be found on page 11 of this report.j]CONTROL PRODUCTS DIVISION arne race AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J.07083 REV.A SHEET OF="'TEST REPORT No'S-1000 i EST pROGRAM

SUMMARY

'brief test program summary can be found on pages 1 thru 8 of Hyle Test Report Number 43706-2, Volume I.For the complete test program summary follow th=-test program summary table on page 10 of this report.~~"~7 J7~l, 7~t 7 f CONTROL PRODUCTS DIVISION amerace AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J.07083 TEST REPORT NO'S-1000 REV, A SHEET 9 OF>~~

TEST PROGRAM

SUMMARY

TABLE WYLE TEST REPORT AMERACE NO.43706-2 TEST REPORT VOLUME I ES-1000QUALIFICATION TEST PLAN 8c DEVIATIONS ESTABLISHED AND/OR VERIFIED SPECIFICATIONS FOR BASELINE TESTS INITIAL BASELINE FUNCTIONAL TESTS AND DATA RADIATION AGING TEST POST RADIATION FUNCTIONAL TESTS AND DATA CYCLING WITH LOAD AGING TEST POST-CYCLE/LOAD AGING, FUNCTIONAL TESTS AND DATA TEMPERATURE AGING TEST POST TEMPERATURE, FUNCTIONAL TESTS AND DATA SEISMIC AGING 8c FRAGILITY-TYPE TESTS AND DATA POST SEISMIC FUNCTIONAL TESTS 8c-DATA HOSTILE ENVIRO'iiiilENT TESTS AZD DATA POST'OSTI'LE ENVIRONS KNT'FRACTIONAL'ESTS AND DATA POST TEST INSPECTION ESTABLISHED AND/OR VERIFIED NUCLEAR SAFETY RELATED PERFORMiIiNCE CHARACTERISTICS FOR:~,".MODELS E7012/E7022-:-

E7014/E7024 SECTION XIII PAGES 7-8 N/A SECTION I PAGES 12-14 PAGES 15-33 SECTION II N/A SECTION III PAGES 15-33 SECTION IV SECTION V N/A PAGES,15-33 SECTION VI N/A SECTION VII-PAGES 15-33 SECTION VIII PAGES 34-48 SECTION IX SECTION X SECTION XI PAGES 15-33 PAGES 49-57 PAGES'15-33'.N/A

...,", ZA,GES:60-82,....,,'~/A PAGES83-105 SECTION XII PAGES 58 8c 59 AMERACE CORPORATION CONTROL PRODOCTS co~~RoL f RooucTs oIvIsioN DIVISION UNION, N.J.07083 TEST REPORT NO ES-1000 REV.A SHEET OF~~>

ENGINEERING ANALYSIS AND CAUSE FOR ANOMALIES 1 3 AND 4:=~t Notice of Anomalies 1 8 3 were both due to the following condition.

A brass insert that is molded in the phenolic terminal block was tilted beyond allow-able design tolerances.

This misalign-ment caused an insufficient air gap between non connected contacts on one side of the switch which resulted in an abnormally low dielectric breakdown level.The reason this condition existed and is not, typical in production is because th molded terminal blocks used were among the first prototypes to be produced using a new non-asbestos filled material.This material reacted a little differently in the mold than the previously used com-pound.Necessary corrections have been made to the molding.process so that.by..the time the new material was introduced

-into full production proper alignment was being maintained on the insert.Rather than delay the test program and replace the terminal block assemblies, Amerace Corporation decided to lower the dielectric test voltage for the remainder of the tests from 2420 VK~fS, 60 Hz to 1650 VRMS, 60 Hz.This change is reflect-ed in n'otice of Anomaly N4 which can be found in the body of Wyle Test'eport f43706-2, Volume I.~,a~>~'~t'~~, C ONTROL PRODUCTS l.DWSiON AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J.07083 EST REPORT NO.ES-1000 A SHEET ll QF 10

/ESTABLISHED AND/OR VERIFIED 0 P ERAT I NG SP EC IF I CAT IONS FOR BASELINE TESTS~rTHE FOLLOWING CROSS REFERENCE CORRELATES Ol 0 TO NEW NUMBERING SYSTEMS: AS STATED'IN WYLE AS STATED IN AMERACE TEST REPORT NO.45706>>2 TEST REPORT NO.ES-1000 (OLD CATALOG MODEL NO.)(NEW CATALOG MiCDEL NO.)701 2ACE E7012AC001

.7022ACE-E7022AC001

" 701 2PCE E7012PC001 702 2PCE~E 7022PC001 701 4ACE 7024ACE 701 4PCE 7024PCE.E7014AC001 E7024AC001 E7014PC001 E7024PC001 a~S';j CONTROL PRPDUCTS AMERACE CORPORATION DIVISION CONTROL PRODUCTS DIVISION oleo a UNION.N,J 07083 ES-I 000 SHEET 12 OF 105 REY.A TEST REPORT NO.

OPERATING SPECIFICATIONS FOR BASELINE TESTS (E7012 5 E7022 SERIES)O 0 U 33-0 Cr V)~0 O O (0 x rn rn m M 33 m'U 0 z 0 CD I~i'rA'0.o 0 Z p cOm Z O~o z~fTl zOo c-cO o+o~>vgO g x)P)0)(nO Oz z BY RELAY CATALOG NUMBERS E7022AC001 E7022PC001

~(7022ACE)(7022PCE)120 VAC 125 VOC 85$MIN 80$MIN 50$APPROX 10$APPROX OPERATING'PECIFICATIONS E7012AC001

.E7012PC001 (7012ACE)~(7012PCE)120 VAC 125 VOC 85$HIN 80$HIN 50$APPROX 10$APPROX 60 HZ N/A BASELINE FUNCTIONAL TESTS COlt.OPERATING VOLTAGE, NOMINAL RATED VOLTAGE PULL-IN$RATED VALUE DROP-OUT5 RATED VALUE OPERATING FREQUENCY Ol'ELECTRIC STRENGTH (VRMS, 60 HZ)BETWEEN TERMINALS AND GROUND~BETWEEN NON CONNECTED TERMINALS INSULATION RESISTANCE (MEGOHMS AT 500 VDC)RELAY OPERATE TIME (MILLISECONDS)

RELY RELEASE (RECYCLE)TIME (MILLISECONDS)

TIME DELAY (SECONDS)N/A 60 HZ 1, 500 1,000 1, 500 1,000 1,500 1,000 1, 500 1,000 500 HIN 500 MIN 50 MAX 500 HIN 50 MAX NOTE 2 500 HIM NOTE 1 NOTE 1 50 HAX NOTE 5 NOTE 2 NOTE 50 HAX NOTE NOTE 5+1++10/10 HAX 10 MAX 200 HAX 200 MAX++MAXIMUH CONTACT BOUNCE AND RESISTANCE AS STATED IS AVERAGE OF F IVE (5)CONSECUTIVE READINGS, NOTE NOTE NOTE g1~SINCE THIS IS THE TIME DELAY MODE FOR ON DELAY'RELAY (SERIES E7012)THE OPERATE TIHE IS NOT APPLICABLE+

HOWEVER t TIME DELAY AT ZERO Tl ME DELAY SETT I NG SHOULD NOT EXCEED 200 MILLI SECONDS~g2 SINCE THIS IS THE TIME DELAY MODE FOR OFF DELAY.RELAY (SERIES E7022)RELEASE (RECYCLE)TIHE IS NOT APPLICABLE+

HOWEVER, TIME DELAY AT ZERO TIMiE DELAY SETTING SHOULD NOT EXCEED 200 MILLISECONDS.

THE TIME DELAY VALUES AS STATED IN THE BASE LINE TEST

SUMMARY

SHEETS 00 NOT REFLECT TRUE SET POINT DRIFT THIS IS BECAUSE, IN ORDER TO PROPERLY CONDUCT MANY OF THE OTHER BASELINE FUNCTIONAL TESTSt IT WAS NECESSARY TO Rfh',OVE THE TIMiE DELAY BY TURNING THE (TIME DELAY)REGULATING DIAL TO THE ZERO SETTINGS THEN RETURNING SAM;".1'0 ITS APPROXIMATE PREVIOUS SETTING FOR THE NEXT TEST SEQUENCE OUE TO THE INIHOUUCTION OF THE DIAL SETTING ERROR THE ACTUAl.TIME DELAYS WERE RECORDED ONLY.FIGURE 1 TIME DELAY REPEATABIL I TY (PERCENT)+10/+1(Y4 CONTACT BOUNCE (HILLISECONDS)

AT 28 VOCt 1 AMP 10 HAX=10 HAX CONTACT RESISTANCE (MILLIOHMS)

AT 28 VOCE 1 AMP 200 MAX 200 HAX THE.-REPEAT ACCURACY DEVIATION (AR)OF A TIME-DELAY RELAY IS A MEASURE OF THE MAXIHUH DEVIATION IN THE TIME-DELAY THAT.WILL BE EXPERIENCED IN FIVE (5)SUCCESSIVE OPERATIONS AT ANY PARTICULAR TIRE SETTING OF THE RELAY ANO FOR ANY'ARTICULAR OPERATING VOLTAGE OR CURRENTS REPEAT ACCURACY IS OBTAINED FROM THE FOLLOWING FORMULA: 100 WHERE T1 MAXIMUM TIME DELAY (T1+T2)T2~MINIMUH TIME DELAY OPERATING SPECIFICATIONS FOR BASELINE TESTS (E7014 A E7024 SERIES A 0 z Xl-0 C I-0 O O V)nfl t 1 g~i 0 1 I-.C M I I C)C))0 Pi V)ill 0 Zl z 0 O 0 Z p cOm Z~Z-I)O~o Z~m zQo~cO 0 Xl O-i>oeO~o IO QZ Z BASELINE FUNCTIONAL TESTS COIL OPERATING VOLTAGE, NOMINAL RATED VOLTAGE PULL-IN 5 RATED VALUE DROP-OUT 5 RATED VALUE OPERATING SPFCIFICATIONS BY RELAY CATALOG NUMBERS E7014AC001 E7014PC001 E7024AC001 E7024PC001 (7014ACE)(7014PCE)(7024ACE)(7024PCE)120 VAC 125 VDC 120 VAC 125 VOC 90$MIN 85$HIN~90$HIN 85$MIN 50$APPROX 10$APPROX 504 APPROX 10$APPROX OPERATING FREQUENCY 60 HZ N/A 60 HZ N/A DIELECTRIC STRENGTH (VRMS, 60 HZ)BETWEEN TERMINALS ANO GROUND BETWEEN NON-CONNECTED TERMINALS INSULATION RESISTANCE (MEGOHMS AT 500 VOC)RELAY OPERATE TIME (MILLI SECONDS)RELAY RELEASE (RECYCLE)TIYE (MILLISECONDS)

TIYE DELAY (SECONDS)TIRE DELAY REPEATABILITY (PERCfttT)

CONTACT BOUNCE (MILLISECONDS)

AT 28 VOC, 1 AMP CONTACT'ESISTANCE (HILLIOHMS)

AT 28 VDC, 1 AMP 1,500 1,000 500 HIN NOTE 1 75 HAX NOTE 3+105 10 MAX 200 HAX 1,500 1,000 500 MIN NOTE 1 75 HAX NOTE 3+10/10 HAX 200 HAX 1,500 1,000 500 HIN 75 MAX NOTE 2 NOTE'3+104 10 HAX 200 HAX 1,500 1,000 500 MIN 75 MAX NOTE 2 NOTE+10/10 HAX 200 HAX THE REPEAT ACCURACY DEVIATION (Aa)OF A TIME-DELAY RELAY IS A MEASURE'OF

'THE HAXIHUH DEVIATION IN THE TIME-DELAY THAT WILL BE EXPERIENCED IN FIVE (5)SUCCESSIVE OPERATIONS AT ANY PARTICULAR TIME SETTING OF THE RELAY AND FOR ANY PARTICULAR OPERATING VOLTAGE OR CURRENTS REPEAT ACCURACY IS OBTAINED FROM THE FOLLOWING FORMULAt C (T1-T2)WHERE T1 MAXIMUM TIME DELAY Aa~100 (T1+T2)T2 m MINIMUM TIME DELAY MAXIMUMS-CONTACT BOUNCE AND RESISTANCE AS STATED IS AVERAGE OF FIVE (5)CONSECUTIVE READINGS~NOTE f1 SINCE THIS IS THE TIYc.DELAY MODE FOR ON DELAY RELAY (SERIES E7014)THE OPERATE TIME IS NOT APPLICABLE

~HOWEVER, TIME DELAY AT ZERO TIME DELAY SETTING SHOULD NOT EXCEED 200 MILLISECONDS, NOTE g2.SINCE THIS IS THE TIME DELAY MODE FOR OFF DELAY RELAY (SERIES E7024)RELEASE (RECYCLE)TIHE IS NOT APPLICABLE.

HOWEVER, TIYE DELAY AT ZERO TIME OEL'AY SETTING SHOULD NOT EXCEED 200 MILLISECONDS'OTE f3 THE TIRE DELAY VALUES AS STATED IN THE BASE LINE TEST

SUMMARY

SHEETS 00 NOT REFLECT TRUE SET POINT ORIFTo THIS IS BECAJSE, It<ORDER TO PROPERLY CONDUCT MANY OF THE OTHER BASELINE FUNCTIONAL TESTS, IT WAS ttECESSARY TO REtIOVE THE TIME DELAY BY TURNING THE (TIME DELAY)REGULATING DIAL TO THE ZERO SETTING, THEN RETURNING SAt1E-TC ITS APPROXIMATE PRE'VIOUS SETTING FOR THE NEXT TEST SEQUENCE DUE TO THE INTRODJCTION OF THE DIAL SETTING ERROR THE ACTUAL TIYE OEL'AYS WERE RECORDED ONLY'IGURE 2

DATA-8 AS E L I NE F UN CT I ON A L TESTS FOR ACTUAL TEST DEVICES NOTE;1.SEE F I GURES 1 AND 2, PAGES 1>AND 14 OF THI S REPORT FOR OPERATING SPECIFICATIONS FOR BASELINE TESTS.2~FOR PROCEDURE AND ADDITIONAL INFORMATION SEE WYLE TEST.REPORT NO.45706>>2f VOLUME I, SECTIONS l,lllfVfVllfIXf AND Xl.THE FOLLOWING CROSS REFERENCE CORRELATES OLD TO NEW NUMBERING SYSTEMS: AS STATED IN WYLE TEST REPORT NO.45706-2 (OLD CATALOG MODEL NO.)7012 ACE 7022 ACE 7012PCE 7022PCE AS STATED IN AMERACE TEST REPORT NO~ES-1000 (NEW CATALOG MODEL NO.)E7012AC001 E7022AC001 E701>i'01 E7022PC001 701 4ACE 7024ACE 7014PCE'7024PCE~E7014AC001 E7024AC001 E7014PC001 E 702 4 PC 001 CONTROL PRODUCTS AMEAACE CORI'ORATION DIVlS ION CONT AOL PAODUC T S Dl V IS ION fP<1~e UNION.N J.07063 TEST REPORT NO.ES-1000 REV.A<SHEET 15 OF 10.\

THIS PAGE INTENTIONALLY LEFT BLANK CONTROL PRODUCTS L DIVISION OtllOCOCP AMERACE CORPORATION CONTROL PRODUCTS DiVISION UNION)N.J.07083 TEST REPORT NO.REV;A SHEET 16 OF 105

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I I I~~I I~~~R5 W WR RS W , O'I 55'8 l5I Q Q W 55@5 W Rl RS R8 55

0 4 I I I~~I~~I W W~RR 55 55 ER gg Nm~q~~W 55: RS m Rh Nm 58 RS W W mLmL 55 55 55 W'5 R5 Nl R5 E-N 0 55 RR RR mm 55 R m 55 55 W , W ES 55'W NN W mHmmRms DATA-BASELINE FUNCTIONAL TESTS FOR ACCOMPANING SPARES NOTE: 1.THESE DEVICES ARE SPARES AND WERE AGED TO POINT SHOWN FOR USE IN CASE OF ACCIDENTAL DAMAGE OF ACTUAL TEST DEVICES.ALSO, THESE DEVICES MIGHT BE USED BY AMERACE IN POSSIBLE FUTURE TEST PROGRAMS.2~SEE FIGURE 1 AND 2, PAGES 13 AND 14 OF THIS REPORT FOR OPERATING SPECIFICATION FOR BASELINE TESTS.'~~~~$~FOR PROCEDURE AND ADDITIONAL INFORMATION SEE WYLE TEST REPORT NO.45706-2, VOLUME I, SECTIONS I, I I I, V, AND V I I.THE FOLLOWING CROSS REFERENCE CORRELATES OLD TO NEW NUMBERING SYSTEMS: AS STATED IN WYLE.AS STATED IN AMERACE TEST REPORT NO~43706>>2 TEST REPORT NO.ES-1000 (OLD CATALOG MODEL NO.)(NEW CATALOG MODEL NO.)7012ACF E 701 2 AC001 7022ACE E7022AC001

'"'7012P'CK

'"'"E7612PC001

'022PCE E7022PC001 7014ACE 7024ACE E7014AC001 E7024AC001

'014PCE.'-',--.': ",.;."E7P14PCOQ1'" ,.-.792486K:.:.:..i.,".;-....

',:"" ZVQP4PC001

.-..-.-)~.",'i.-..;.~:..-,)3'~~~t CONTROL PRODUCTS L DIVISION uinenae A AMI:RACE CORPORATION CONTROL PRODUCTS DIVISION UNION.N.J.07083 TEST REPORT NO.Es-oooo.I REV.A SHEET 26 PF i0i W II J II W Q R 51 II I II III W Rl Imm LR LE LS LR LL LS La LL 55 II LIHIRIRRHHR I'II I~I~~55 W W.RW'H 58 RR 5 5 Q 55 W W 55 W W 55 RH-W REWRAP 8 R R 55 E L H L L H L E 55 R R 55 H R W L R Rl R L SI L HRRRHRR 58 H W IR IR r~Rm.Nl mmN mmm m 85 Rl 55 mN 58 Rl RS@5 W R5 m m RR mm~~.55~a a L L E R E W E E R L R E L L R HRRRR S~I r~I~l~I 8 r r~~II II III,55..R%R H l8 lmI L L 55 R L E R 55.II%E W II II L L Rl I I R R III II R RI R R H II 51.,55 L L W W'W IHIRIRIRRKRL

~~~~~55~~~RH W RR RS RH 55 RS Rl W.58 Rl 55 W W RS RS 55 RR 58 55~~~E5 55~~~L S R L L R R L L L L L R L E E L L SLLSL

~I~~I I~I~I~~Rl W'8 Q W mmw RR 58.R 55 R L RR NN L R RR mm L L 55 Q L L Q R L E m R 58 58 R R 58 R.W L L W W'W mRmRRRRRRT

, t l~~~I I~I~I~'I~W Q%E ILL RLL II W.RI.II mI II W IR W W w w II W I W W.R5 II SI II W W W IRIRIR

]

SEISMIC TEST DATA

SUMMARY

FOR DETAILED PROCEDURE AND ADDITIONAL INFORMATION SEE WYLE TEST REPORT NO.43706-2, VOLUME I, SECTION Vl I I~THE FOLLOWING CROSS REFERENCE CORRELATES OLD TO NEW NUMBERING SYSTEMS AS STATED IN WYLE AS STATED IN AMERACE TEST REPORT NO.43706-2 TEST REPORT NO.ES-1000 (OLD CATALOG MODEL NO.)'NEW CATALOG MODEL NO.)701 2ACE.E7012AG001

'f522'ACf'E7022AC001

012PCE E7012PG001 r 7022PCE E7022PG001 P 701 4ACE E 701 4 AC001~"~'+70$4ACE>'',+~r e'E7P24'ACO'01

'I, a~~, W~1i~l A:..~"..:::...",j;.:":

...:.70$4PGR";....:.,:.':..:~.:.::

..:-;"..).~E7014PCOQ,i.;,."i;,--i.-

-'"'7024PCE'"."'"'"'""""-'EYOZ4PC001 CONTROL PRODUCTS~~~DIVISION AMLRACE CORPORATION CONTROL PRODUCTS DIVISION~:UNION~N J.,07083-:s" r"."'EST REPORT NO.HS-1000 QE V+.-A;.--.-.SHEE, T.34:.OF.-10>.-=

SEISMIC TESTS

SUMMARY

The artificially aged devices were subjected to simulated seismic vibration, which verified each individual device's ability to perform its required function, before, during, and/or following design basis e athquake s.Using a Generic Required Response Spectra (RRS)for control systems purposes for the majority of nuclear power plant locations in the continental United States as a Guideline, the devices should have met, dd, d/*bl'1 d h F g'I'*l1 1 The relays were tested in the following electrical states.(a)Non-operating Mode (Relay coil deenergized

-off-delay relays timed out).(b)Operating Mode.(Relay, coils.energized-.on-delay, relays timed out).(c)Transistional Mode (Relay time delay)with nominal rated voltage, less 10/o, applied to coils.Relays timed out twice during seismic te st.CONDITIONS OF SEISMIC TESTS: Value of Damping used-5/o Device Mounting-Vertical only (Rigid Test Fixture)Mode of Vibration-Identical (Dependent) biaxial inputs (45'hruster)

Seismic Input-Random multifrequency (Spaced at 1/3 octaves over a range of 1-40 Hz).30 second duration.SEISMIC RESPONSE~i~~)ie g'i e t., (>p'i'i~r The three figures for each type relay as specified below represent the actual vertical and horizontal test response of the relays in their three (3)electrical states.Using the Failure Criteria specified,.,these values.wqre derived.by,.combining

.-Qe lowest Tt.st..Response,.Spec-.

'trum" ('lR'S)alues fr'om the'"four'(4)"'test ori'en'tations"'andmultxpl+ng that composite value by.707 due to the 45-degree inclination of the test machine.Also, superimposed on the graphs are: (1)The Standard Response Spectrum (SRS)for relays per IEEE Standard 501-1978 which gives a specific zero period acceleration"G" level for each of the relay states, and, (2)The Required Response Spectrum (RRS)which was used as a guideline and artificially created by Control Products Div..as.i goal'er maximum Ceps.-'level.-'

~i"""">'""FQ.gules 3'4 4'5".""'4's'Model"'BS'lR"i:="~>>', 7 8 8 Model E7022', 10 8c 11 Model E7014 12, 13&14 Model E7024~~~~AMERACE CORPORATION CONTROL PRODUCTS CONTROL PRODUCTS DIVISION.'.:;..;,-.:OlVISION

...:.:.::..-.:..;..UNIO!JJ,.N:J., 0)0/3,"...TEST REPORT NO.ES-1000 R6Y."'"-'"'

SHEET" QF'105

BRIEF TEST DESCRIPTION The test machine was inclined at 45'o the horizontal plane to simu-late two-axes excitation.

Xn order to orient the test articles to their normal service position, they were placed on a 45'igid Test Fixture.This arrangement gave the input motion equal vectors in the vertical plane and in one horizontal direction.

The relays were.tested in four horizontal orientations.

'his was done to test for the in-phase and out-of-phase conditions of the test items.This method of test input is recognized as an acceptable alternative to true biaxial excitation in Section 6.6.6 of IEEE Standard 344-1975.FAILURE CRITERIA (CLASS 1E FUNCTIONS MONITORED DURXNG SEISMIC TESTS)(A)Non-0 eratin Mode (Relay coils de-energized)

Normally closed contacts for chatter in excess of 1 millisecond with 28 vdc at a amp applied to contacts.Normally open contacts for false transfer of 1 millisecond or greater with 28 vdc at 1 ampere applied to contacts.(B)0 er'ate Mode'(Relay'coils energized)

Normally open contacts for'hatter in excess of 1 millisecond with 28 vdc at 1 amp applied to contacts.Normally closed contacts for false transfer of 1 millisecond or greater with 28 vdc at 1 ampere applied to con-tacts.(C)Transitional Mode (Relay operateB for time delay)Failure of the relays to time-out twice.Note: Relays set for approximate-ly 10 seconds time delay.NOTE: Nominal rated voltage less 10'pplied to relays coils during operate and transitional modes'., FRAGILITY LEVEL D vice fragility level was obtained in the following manner: Using the Failure Criteria as described, all relays were first sub-jected to the artificial RRS acceleration level.If a relay failed to meet its ClassiE function the testing was continued, but at re-.:-'-gressive" in'cremen'ts

{'o f"happ'zoximatelf'10'/o "1'eve'l s);unti'1" the'"mhl--'

: jI:" function ceased.The level at which fault free operation of the relay had been established was documented as the fragility level of that relay.TEST RESPONSE~I+a 4,~~>h.Thy.gest responses.

which exceed.the.axtificial.

RRg: level.an/.

stated..."'as.'such are not device fragilitg'.leve3:s"'but are highe'stalues'tested.

AMERACE CORPORATION

.-CONTROL PRODuCTS CONTROL PRODUCTS DIVISION DIVISION UNION.N.J.07083 TEST REPORT NO.ES-1000 REV.A.SHEET, pp lV>

1IO te.r~~FLILL SCAM SHOCK SPECTRUM fg Peakl HODELS TESTED>E7012A C001 E7012PC001 1.0 0 10 0 100 g 10000 OAMPING~5'Ya The SltS shape (at 5 percent damp ur g), is defined by four pointsr pointA~1.0Hz and an acceleration equal to 25 percent of the ZPA point D 4.0 Hz and 250 percent of the ZPA point 8 16.0 Hx and 250 pcrccnt of the ZPA point G 33.0 Hz and a level equal to the ZPA..ll-te e T>~TEST RESPONSE I'~I=EE stc sol 1978-=-.'.!:STAr>OARO RESPONSE-t:WPECTRUY.

SHAPE K.2 Qe~2 RqS:=i=5=~~~'I:~~~>~~'r I 210 2 10~>>'>~>2 2 2~ere 100 Frequency IHzl t 2~I I 2 2>~~2 2~'le I o SEE NOTE H+V o COHPOSITE OF FB/V-,SS/V-,SS/V+,FB/V+

X 707 OUE TO 45 INCLINATION

~~..>.z,"OF TEST MACHINE~.,.~..~'.-r,~>,r.;.'>~>~r~~,~~J Figure 3, Model E7012, Response Spectrum, Non-Operate Mode CONTROL PPPPUCTS AMERACE CORPORATION A 2 2]P~V~s~ON CONT ROL PRODUCTS DIVISION amenxo UNION.N.J.07083 REV.A SHEET37 QF l~>.TEST REPORT NO.ES-1000 100~0 7 FVLL SCALE SHOCK SPECTRUIVI fII Paalrl MODELS TESTED: E7012AC001 E7012PC001 1X)O 10 0 100 g 100CXI DAMPING~5'%he SRS shape (at 6 percent damp-Ing), is defined by four points: point A~1.0 Hx and an acceleration equal to 25 percent of the ZPA point D 4.0 Hx and 250 percent of the ZPA point E~16.0Hz and 250 percent of the ZPA point G~33.0 Hx and a level equal to the ZPA.~~~10 Io 7~~ST NSE~~~TE RESPO 2 K'C ,O Io I l-Io I2~%~~I Y~0 C0~I I~~~IEEE Sid 501 1978:-=-.-.STaIIDARD RESPDRSEH-:='PECTRU!8 57IApE ART IF I CI AL I RRS7 I~rsr I'~I-o~'"'I~I~1~4~I~r~....}'I~.~I r~~~I 0~0 7 0~Io 10..0~0 7 0~70 Frequency IHzl 100 2 2 0~~7~~'IO 1000 L~~+COMPOSITE:OF.FB/V-ISS/V" ASS/V+'oFB/V0' f707 QUF.TO 45o~'IQCLI,NATION Of TEST'ACHINEi'.

Figure 4.Model E70129 Response Spectrum, Operate Node'r'0.ri'V CQNTRQL PRQDUCT$AMERACE CORPORATION 7~~~D)v)StQN CONTROL PRODUCTS DIVISION onwoc~'".'"':~".-.~..'"7':-""I"VNION.:N.J

.07083,"".'EST REPORT NO ES-1000 REv,.iA.."sHEET 38 0F:::105'-

I

144<<i 2 2 10 D 100 N 10000 DAMPING~5o%%d 1<<0 The SRS shape (at 6 percent damp-Ing), is defined by four points: point2t~1.0 Hz and an acceleration equal to 25 percent of the ZPA point D 4.0 Hz and 250 percent of the ZPA point E~16.0Hz and 250 percent of Ihe ZPA point 6~33.0 Hz and a level equal to the ZPA.fVLL SCALE SHOCK SPECTAUM fp Peak)HODELS TESTED: E7012AC001 0 E7012PC001

<<~~10 io 2 1~t S<<d 50).19t ,'STaROARD RESPONSE~~=

SPECTRuM SHAPE TEST RESPONSE 2.K..8'J t ID 1-<<t to<<2~<<2 2 EO z<<<<~~<<1~c~1~~ARTIPIC2L RRS~~2"-<<<<d t~~~'<<<<~<<~~~<<~3<<I'I~I~2 2~~1 0 2 2 t~<<2~<<to~<<2~210 10 Frequency IHz)1000~<<~~~~~<<<<<<2~~<<SEE NOTE H+V TEST RUN IUO.4 45 60 65~<<ICOMPOSITE OF FB/V-,SS(V>>,,SS/V+,FB/V+

A.~707 DUE TO 45 INCLINATION,<<*2<<Figure 5.hfodel E70129 Response Spectrum, Transitional hfode 2 T<<~tj.t C ONTROL PRODUCT$4MERACE CORPORATION P~yt$)ON CONTROL PRODUCTS DIVISION<<2netoce.~~...: UNION.Pk J.07083...<<..

<<.~TEST REPORT NO.ES-1000.REV<<.A...,.SNEET::39,0F,105<<,:I

140 to 0 FULL SCALE SKOCK SPECTRUM fg PeaU KOOELS TESTEO'7022AC001 E7022PC001 10 D 10 D 100 IIII.1KXX3 OAMPING~5o/o The SRS ahape (at 6 percent damp-ing), ia defined by four pointc: point A 1.0 Hx and an acceleration equal to 25 percent of the ZPA point D~4.0 Hz and 250 percent of the ZPA point E~16.0Heand 250percentof the ZPA point 0~33.0 Hz and a level equal to the ZPA.14 to I<<~I F:-0 FRAG IL IT LEVEL TEES Std sor.>>>a STA W0ARILRQSPOtI'SE SPECTRuih SHAPE T TART IF I CI AL RR I~L2-g to 12 0 tt 20 ag, I o I~2 0~~~C~I~r~~~~I-a'=T~2~C0 I~~I 0~~2~0 10 10~~-.2 0 0~~2~~10~100 Frequency IKz)2 2 0~0 2~~10 1000~1'1'rtrt g/jest~*)tS6,76+GONPOSITE, GF FQ/Y 0.SS/V-ASS/Y+2FB/Y+.X 707 DUE$0 45o I.NC<tNATION GF.TEST"HACH)NE'

'.'~~~~~~~','.'~~.~~-".~.Fig@re 6 Model E7022, Response Spectrum, Non-Operate Mode CONTROL PRODUCTS DIVISION AMERACE CORPORATION CONTROL PROOUCTS OIVISION UNION.N.J.07003~P\~~t,, TEST REPORT NO.-.ES-1000 REV~A,.SHEET40 OF 105

,FULL SCALE SHOCK SPECTRUM fII Pea@MODELS TESTED: E7022AC001 E7022PC001 1X)0 10 0 100 g 100X3 DAMPING~5%100 1~I.The SRS Shape (at 5 percent dainp.Ing), tr defined by four pointa.point A~1.0 Hz and an acceleration equal to 25 percent of the ZPA point D~4.0 Hz and 250 percent of the ZPh point E~16.0Ha and 250percent of the ZPh point 0~33.0 Ha and a level equal to the ZPh.'~10.~~~~~~I~'+t~)~0-TEST RESPONSE A O tt ta C O Tk~i 3 I~~t~\-: ART IF I C I-'L RR t t\<<~~~p TEES Sid SOT 1$ia i.isT<RDaR0 REspo!:sEA'.

=.I.SPECTRUM SHAPE\~~'es~1 10 100 1000 Frequency IHel-I---i I 1 I~I I C I I I I 4~~t~~10 t 4~t 1~~10 t t 4~~1~tie~h~~AXiS SEE NOTE (H+V)~TEST BUN NO 12 0 06+0'.<<'CGtdPOGriTE" Oft Fe/V ISS/V-;,OS/V+;f8/V+',X

.707;DUE T0 4g.IACLlNRTION OF TESTiHACHINE'

'~.-'": .i".'.~-~~"~~~4 Figure 7.Model E7022, Response Spectrum, Operate Mode CQQTRQL PRQDUCT$AMERACE CORPORATION D)vtS)QN coNTRQL PRQDUGTs DivisioN I t'"-'~~~~"".-,.;:~', WON..M4..0)083..

i~, 1 r" TEST REPORT NO.ES-1000, RE V'.~A'-~.SHEEy~4y~.pF, y()g-,)tii 0

100 si r RlLL SCALE SHOCK SPECTRUM fg Peakl.MOOELS TESTEO: E7022AC001 E7022PC001 1>>0 0 10 0 100 g 10000 DAMPING~5'Io The SRS shape (at 5 percent damp.ing), is defined by four points: point A~1.0 Hx and an acceleration equal to 25 percent of the ZPA point D~4.0 Hz and 250 percent of the ZPA pointE~160Hzand250percentofthe ZPA point G~33.0 Hz and a level equal to the ZPA.10 so 0'1 0 t>>I~~=I FRAGILITY LEVEL K 0~.8 1 t so st 0~'.7 So~~c~>>~~~~I~I L RRS JEEC Ssd SOT T9TS STANDARD RESPDt>>SE SPECTRUM SIIAPE--I--I ARTIF I C In I s~~~I~'I i I I~0 1 0 1st~0 t~~so 0 Freq IHzl 0 0 0 0 t 0~So 0~t,s'~SPECIMEN 2 R 4 (E7022 SERIES)RELAY STATE: TRANSITION MODE (TO X 2)AXIS+SEE NOTE H+V COMPOS I TE OF FB/V 0 SS/V 0 SS/V+~FB/V+X~707 OUE TO 45 I NCL I NAT I ON~....OF.ATEST..QACHJNE.

~~t,~-.:.~I>>is,.','..-

.1.I...-..:-...

~s t',~>>r~>>>>~0~~>>~>>~w JI J~I 0>>ts~I~I~>>~~L.I~I~~>>w>>~" t'~'>>, I>>>>>>s>>4 its or~>>I,t Figure 8.'odel E70229 Response Spectrum, Transitional liode CONTROI PRODUCTS AMERACE CORPORATION DIVISION CONTROL PRODUC'IS DIVISION oÃAofcKo UNION.N.J.07003 TEST REPORT NO.ES->>1000.I I REV~A SHEET 42 OI=105

)00 FULL SCALf SHOCK SPECTRUM fg Peak)HOOELS TESTEOt E7014AC001 E7014PC001 1X)0 10 0.100 Nf 100CD DAMPING~5't t~t 44~j The SRS shape (at 5 percent damp-Ing)i ts defined by four poln poht A~1.0 Hz and an acceleration equal to 25 percent of the ZPA pomt D 4.0 Hx and 250 percent of the ZPA porntE~16.0Hxand250percent of the ZPA poht G~33.0 Hz and a level equal to the ZPA.30-io~s l~.I:~~~I I TEST RESPG'NSE TEST sld 50)i&STAtPDt RD Rf SPORS~SPECTRUM SHAPE ART IF I CRL L lo Bo~~s~i~1~, s a 4~~r~010~~jt s a 1~~1~~10 s$4~a 1 s 01~10 100 1fxo Frequency IHzl P*~--='.)'COHPOSITE:OF'FB/V'-l'SS/V-r'SS'/VitF8/Vj X'i~707 DUE"TO g5.'QCL'IIIATIGN

~':~'OF TEST HACH I NE~Figure 9~Model E7014, Response Spectrum, Non-Operate Mode CONTROl.PRODUCTS AME<<cE co>>oR ATION~-~~-'~""-DIVISION

.'"""'nieroce

".UN)OM;N.J.'7083 TEST REPORT NO Il ES-1000.'REV..'.SMEET43.OF.105 J I

~t~7~~~I 7~~<~77r7)~777ULL SCALE SHOCK SPECTRUM fp Paalrl MODELS TESTEO E7014AC001 E7014P C001 10 0 10 0 100 II0 10GK3 DAMPING~5oJo 300 I~I~2 2 The SRS shape (at 5 percent damp-ing), is dered by four points: point A~1.0 Hz and an acceleration equal to 25 percent of the ZPA point D~4.0 Hr.and 250 percent of the ZPA pomt E~16.0 Hz and 250 percent of the ZPA point C 33.0 Hz and a level AM to the ZPA.ten TEST.RESPG'ISE 10 to~~.2'2 I~I~I IEEE Ste ew.sere STotJPJ Rp RES pp;JSE~~~I I 7 1 t~SPECTRuM Sxc.PQ'ART f F I C I AI~~D-~-g to ft gV+II~+~RR$~~~~I I~I~7 rt t..~~2~OI~'.I t C~I~I 2 2 4~~I~Oto 2 2 4~~1~~to 2 2 4 O~2~~t~10'00-Frequency IHzl N.-.:)7.+COMPOSITE OF FB/V-,SS/V-,SS/V+,FB/V+

X 707 DUE.TO 45 INCLINATION

"~'"OF.'TEST'MACMfIIE.:

".':"~-~-'-.r"~<<"..~",'::~.:~~":,~~~7 l~~'I 4~~~'27,.r;~,2...7v,77~~y~~,4 I V I Figure 10.Model E7014, Response Spectrum, Operate Mode~i'ES-1000 Rg V,e.;,A,,,SqEE:T.jf 4 OF,,14).TEST REPORT NO.AMERACE CORPORATION CONTROL PRODUCTS DIVISION.UNION, N.J.OII083, CONTROL PRODUCTS DIVISION 77I I'J-~~~$~

ftlLL SCALE SHOCKS&CD/M tg Paakl'HODELS TESTEO E7014hc001 E7014PC001 1'10 0 100 5 1CQCO DAMPING~5o/o I'L tp't-v+t1 tht tht....The SRS shape (at 5 pegcertt darnp-.tngj, is dered by four points: pomt A~1.0 Ha and an acceleration equal to 25 percent of the ZPA pomt D~4.0 Ha and 250 percent of the ZPh pc-t E~16.0 Hz and 250 percent of the ZPA poh1t6~33.0 Hz and a level equal to the ZPA.ll oo~I TEST I J'ESPONSE o K o.8 z5 stt$x~t t~~t~TEES Sld 501 1 at STanpsRp Rtspo rs IsPt'GTRVM 5HAPE ART IF I CAL.l o o~o t o~Io 10~t 4 r~o to o o o~o 2~oto~'t.=o~o~, SPECIMEN7 h 22 (E7014 SERIES)RELAY STAs=TRANSITIONAL NOOE{TD X 2)>CONPdSlTE'F FB/V-';hS/V.-,SS/V,.F8'/V4 X':;707.'0,"==

Tb 45'CL'WATION"'-"'-.ttIF TEST'MACHINE

~'""'''Figure 11'odel E7014, Response Spectrum, Transitional Mode CQNTRQ)PRQDUCTS AMERACE CORPORATION

~~t 1 s 1 o 1~CONTROL PRODUCTS DIVISION", (".->D<ViStQN,.

1,'.: "-'".:.UNION, N.'J: '07083:r..'"-:-.TEST REPORT NO.t ES-.1000 RE V'.c:A-SHEET 45 OF" 105:: j

FVLL SCALE SHOCK SPECTRUM'fg Peak)1X)0 10 0 100 00 10OCCI HODELS TESTEDt E7024AC001 E7024PC001 500~~(~7'2 222'~.~DAM PING~olo The SRS shape (at 5 percent damp-Ing), is defmed by four points: 'oin'1.0 Hz and re~elera~don equal to 25 percent of the ZPA point D 4.0 Hz and 250 percent of the ZPA pointE~16.0Hzand250percentoftheZPA point G~33.0 Ha and a level e~ai to tbe ZPA..l0 24 7 4~~t~~~,~~~~I I t FRAG IL'I TY LEVEL t 2 t~I-J4.E6 Std SOl.1978 Srr!:D lit Rttr rrr:22 P SCrtllul trHrtt~s I}OO oo 24 42 7 x0 4)x 22~~~~ART IF I C I AL ARQ~~~4 4 4~4 2~~10 10 4 4 4~4 2~~'IO 100 Frequency IHd 4~4 2~~14 c>>~~6 Ik 8 E SERIES)RELAY STATE: NON-OPERATE MODE (QE-ENER)6<<SEE NOTE K+V 2422 are at~t<>tr24~D>)44 74<<COHPOSITE OfFB/V-..2SS/V->SS/V+>Fg/V+

X r707,.0IIE XO 45.I.NCLI.NATIGQ.'

.'OF TEST>HA'CHINE'.

'~'Ff.gure 12.Model E7024, Response Spectrum, Non-Operate Mode CONTROL PRODUCTS AMERACE CORPORATION S 4 2 2>>I~e 4 Q)ytS~ON CONTROL PRODUCTS DIVISION omotoce UNION, N.J.07083*'" TEST REPORT NO.-ES-100I RE V,~.,A,,SHEJT46.

OJ105~2.

II II~t 0 100 ii RJLL SCALE SHOCK SPECTRUM fp Poak)MODELS TESTEDt E7024AC001 E7024PC001 1Q 0 10 0 100 5 100CCI DAMPING~5'Th<SRS shape (at 5 percent damp-'ng), is defined by four points: point A~1.0 Ha and an acceleration equal to 25 percent of the ZPA point D~4.0 Hz and 250 percent of the ZPA point E~16.0Hs and 250 percent of the ZPA point G" 33.0 Hz and a level equal to the ZPA.10'2~'TEST.RESPONSE~aaW<a IIEE 5 6 Sal491~~SPECTRVIA SHAPE 8 1 STAROARO RESPONSE ARTIFICIAL RRS I I~~a c0~~~2 2 4~4 1 2~10 10 2 2 4~j 2~~10 100 2 4~~1 2~12 AXIS~SEE NOTE M+V~'...~+COMPPSITQ.

OF, P'.9/V ,SS/V-,SS/V>>

'FP/Vt,'X,;707 DUE TO 45.~OF.TEST'MACHINE..

" MODE ENERGIZED) 06+05'I NCL I NATION:...~t I~I~Figure 13~Model E7024, Response Spectrum, Operate Mode C Pt11TRQL PRQDUCT$AMERACE CORPORATION P[V~$tON CONTROL PRODUCTS DIVISION UNIONN,J.

07083 TEST REPORT NO.ES-1000 ,REV,'A.:,.;SHEET.47 OF,.10~>,,

8 4) fgLL SCgtLE SHOCK SPECTRUM fg Peak)E7024AC001 E7024PC001 oo r The SRS shape (at 5 percent damp-Ing), is defined by four points point A~1.0 Ha and an acceleration equal to 25 percent of the ZPA point D~4.0 Ha and 250 pement of the ZPA point E~16.0Hz and 250 percent of t'.".e ZPA pomt G~33.0 Hz and a Ie".el equal to the ZPA.10.D 10 D 100 IgI 10000 DAMPING~5%%d 10 I I~ll'r-t.4~ARTIFICIAL (RRS I~FRAG IL I TQ LEVEL~~~~P JEEE Std SOH978 srahoaRD Rcspoh'sE sPEETRuM sHAPE LL I'-*o',"o 4 1'o ro 10 I~'~~s o o'o'1~'of0'o 100 Frequency IHzl~r~~It~~o-'o~'o 1~1 to a:.~~~4~~~jw: ry.1 cR S)RELAY STATE: TRANSITIONAL MCDE (T5 X 2)MIS+SEE NOTE (H+V)'EST RUN No 253,257o(152,15

)~164+,COMPOSITE OF FB/V-fSS/V

~SS/V+,FB/V+

X o707 DUE TO 45 INCLINATICN OF TEST MACHINE.r.'C Figure 14.Model E7024, Response Spectrum, Transitional Mode CONTROL PRODUCTS DIVISION te e'~AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J.07083 TEST REPORT NO.ES-1000 REV~A SHEET 48.OF 1~05 DATA-HOSTILE ENVIRONMENT TESTS FOR PROCEDURE AND ADDITIONAL INFORMATION SEE WYLE TEST REPORT.NOi 43706-2'9 VOLUME.I, SECTION, X.r~>THE FOLLOWING GROSS REFERENCE CORRELATES OLD TO NEW NUMBERING SYSTEMS AS STAT" D IN WYLE AS STATED IN AMERACE TEST REPORT NO.43706-2 TEST REPORT NO~ES-1000 (OLD.CATALOG MODEL NO.)(NEW CATALOG MODEL NO.)701 2ACE 7022ACE'7012PCE'*

'" 7022PCE 7014ACE 7024ACE E 701 2AC001 E7022AC001, E7012PC001

E7022PC001 E 7014AC001 E7024AC001

~<<'>Qi qQi~q'.'~:.701$PCE'".."": "'...:..-E.7014PCG01.."~,~)..-..,70P)PgE:.

-..;.::.~;;~Y......~."~;.,;.-,-+VCR$

001;.,",~::~:-,.<-."~.-i,: CONTROL PRODUCTS DIVISION AI.IERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N J 07083 ES-1000!TEST REPORT NO.REY~A, SSTHEET,49.0F.105 HOSTILE ENVIRONMENT TEST DATA

SUMMARY

SHEET MODEL NO.WPO/P 8Coo/TorZR'c a TEST ITEM NO.P TEMPERATURE AT 95%RE HE (DEGREES FAHRENHEI.T)

AVFRAGE TIME DELAY (SECONDS)REPEAT A VERAGE ACCURACY TIME DELAY (PERCENT)(SECONDS)REPEAT ACCURACY (PERCENT)MINI MUM VOLTAGE TEST MAX I MUM VOLTAGE TEST 40 F 50 F 700F 90 F ,1.10 F 130 F 150 F 165 F 172 F~~2~0 gynic.Z~09 r P9~J': 98*'..*87/.83/8/J OFo v s." C9 9Z s~c..2~of P~of z.o/r.97.z.9'0 z.81 g.80 J.9 NOTES;TEMPERATURES;STATED ARE, AT...95$.RELAT.I VE."..HUM I;D I TY.2~AVERAGE TIME DELAY I S AVERAGE OF F I VE (5)CONSECUTI VE READINGS.3~FOR REPEAT ACCURACY DEFINITION SEE FIGURES 1 AND 2, PAGES 13 AND 14 RESPECTIVELY OF THIS REPORT.0~MIN.IMUM VOLTAGE USED/OP vnc'IIAXIMIIM'OLTAGE USEO~PREPARED BY I~~DATE 2"8$'-8'0 CONTROL PRODUCTS DIVISION AMERACE CORPORATION CONTROL PRODUCTS DIVISION UglON, N.J.07083 TEST REPORT NO.ES-1000 REV.":A>-SHEET">0'Op 105.'~~

.~

HOSTILE ENVIRONMENT TEST DATA

SUMMARY

SHEET MODEL NO.W aZP.HOOD/)oh'.Hc~g TEST ITEM NO.2 TEMPERATURE AT 95M R.H~(DEGREES FAHRENHE I,T)MINIMUM VOLTAGE TEST AVERAGE REPEAT TIME DELAY ACCURACY (SECONDS)(PERCENT)MAX I MUM VOLTAGE TEST A VERAGE REPEAT TIME DELAY ACCURACY (SECONDS)(PERCENT)e 40 F 50 F 70 F 90 F.110.F 1'30 F 150 F 165 F 172 F J 77s~c./,zs/P9/-73./.s'/o.(N o 4 o 5"/7Y'/85'.PS: o~8'.PS'-'.-e:3 J 6:S'~Y-r.sO/'.4'7 s~c./'o~/'NOTES:~1~2~f EMPEPPTUR/S STATED.ARE...: AT g5$, RgLAT (YE,...HUM I D I.TY,:....",;.,;

..,;.-, A VERAGE T l ME DELAY l S AVERAGE OF F l VE (5).CONSE CUT l VE READ l NGS, FOR REPEAT.ACCURACY DEFINITION SEE F IGURES 1 AND 2, PAGES 15 AND 14 RESPECTIVELY OF THIS REPORTS 4~~g jT',~~1 I 4

BIN.I.MUM VOLTAGE USED/0 2 v'/I0;MAXIMUM VOLTAGE.USED,PREPARED BY Pl/~DATE~~A~P~~AMERACE CORPORATION CONTROL PRODUCTS DIVISION.J~70 TEST REPORT NO.ES-1000 REV....A'....SHggy.~l Op 105,:.,

HOST I LE E NV I RONME NT TEST DATA

SUMMARY

SHEET MODEL NO.W/OrZ PCao/J TEST ITEM NO.TEMPERATURE AT 95@R H~(DEGREES FAHRENHEIT)

MINIMUM VOLTAGE TEST MAXIMUM VOLTAGE TEST AVERAGE REPEAT AVERAGE REPEAT TIME DELAY ACCURACY TIME DELAY ACCURACY (SECONDS)(PERCENT)(SECONDS)(PERCENT)40 F.50 F 70 F 90 F ,.1.10 F.130 F 150 F 165 F 172 F r-9p ge'c: ,r.sp r ep'pc r.8l 88O r~80 8 5"Wo 87 2 0 i.98 s~.re 9P.'85/M 2"ro.~r z/.r 4f r.s 8 EO~o 8 NOTES: 1,, TEMPERATURES.STATEP,ARE, AT.,95$..RELAll.VF.HUMI D.l.T'(.....

-.-,,:,....

,",,;,, 2~AVERAGE TIME DELAY IS AVERAGE OF F l VE (5)CONSECUTI VE READINGS, 3~FOR REPEAT ACCURACY DEFINITION SEE FIGURES 1 AND 2t.PAGES 13 AND 14 RESPECTIVELY OF THIS REPORT~~I:HIN.I.MUM VOLTAGE USED 9<U4)C'MAXIMUM'VOLTA"GE USED PS'Y V'OC~,,~~~PREPARED BY V v~DATE a-ar-en~A E AMERACE CORPORATION CONTROL PRODUCTS coNTRot pRQDucTs DivisioN.DIVISION;UgipN N J pyp83 TEST REPORT NO.ES-1000 REV;.A.;.;

"-SHEET: 52.0p..105'.,

HOSTILE ENVIRONMENT TEST DATA

SUMMARY

SHEET MODEL NO,&7022 PC an/7a 22>c~g 4 I TEST ITEM NO~TEMPERATURE AT 95%R AH.(DEGREES FAHRENHEI.T)

MI N I MUM VOLTAGE TEST AVERAGE REPEAT TIME DELAY ACCURACY (SECONDS)(PERCENT)MAXIMUM VOLTAGE TEST AVERAGE REPEAT TIME DELAY ACCURACY (SECONDS)(PERCENT)40 F~"-50 F 700F 90 F 1.10 F'-130 F 150 F 165 F 172 F r.4'4 ere.//.72 r.4o r<$'5'3 r"ro P'C g~a.Y r.7$y~c.r.wP r</.r pz r.89 0 SWAN go/~o Z od NOTES: 2~:TEMPERATLIRES"ST'ATED ARE IAT:.g5$.'RELATI VE'HUMI D)TY.;'-':-'" AVERAGE TIME DELAY IS AVERAGE OF F I VE (5).CONSECUTI VE READINGS.FOR REPEAT.ACCURACY DEF INITION SEE FIGURES 1 AND 2,.PAGES 1$AND 14 RESPECTIVELY OF THIS REPORT..hlINIMUM.

VQLTAGE.USED FC.I/'MC.~~..:....,<<.,+Xi+~

POJ TA,QE.USEP rS'I.4 C~~4 I'~~PREPARED BY DATE g-P.<-go V c.AMERACE CORPORATION CONTROL PRODUCTS CONTROL PRODUCTS DIVISION"'"~': c~gg"""-"'+ISION"~"'-"-;i,/.UNION, N.J~.07083

~.';..., TEST REPORT NO.ZS-j.OOO REY.'"A"'SHEET, 53" Of'M~"

HOSTILE ENVIRONMENT TEST DATA

SUMMARY

SHEET gODEL NO~&76r5 WCQo/)Gr+'WC&TEST ITEM NO.TEMPERATURE AT 95M R H.(DE GREE S F AHRENHE I.T)MINIMUM VOLTAGE TEST AVERAGE REPEAT TIME DELAY ACCURACY{SECONDS)(PERCENT)MAXIMUM VOLTAGE TEST AVERAGE REPEAT TIME DELAY ACCURACY (SECONDS)(PERCENT)QQ F~l50 F I 4~70 F 90 F g 8/~cc.g.5 0 y 97 S:S'Fo 5'/s~c.ya7'y/S y a9.rg~9 Po 110 F 130 F 150 F 165 F y 8/.8 5'gb f gre 172 F y.z]rg.o NOTES: '-'.-..'"1";TEMPE'RATURES"STATED'>

ARE--AT""9g$: RB'AT'I'VF", HUMI Dl TY 2~AVERAGE TIME DELAY IS AVERAGE OF, FIVE (5)CONSECUTIVE READINGS.FOR REPEAT ACCURACY DEFINITION SEE FIGURES 1 AND 2f PAGES 13 AND 1g RESPECTIVELY OF THIS REPORTS:.HlNIMUM.VOI TAG',USED..

r.'02:<AC....~':..-~;...'..",=.~X.t QUPl,~V@I.TAQF

..(WQ...~"-,".~.,.-~

~.,~~i, v;.,i...;;":~-

g,.:-c':,:z'-.,;.y,,:

.*P PREPARED BY V V~DATE P-r c-80~~AMERACE CORPORATION CONTROL PRODUCTS DIVISION'DIVISION,~.:.--:.

--.~'---.;-UNION.N4

'07O83"".--" CÃllEKDCO TEST REPORT NO.ES-1000 kEV." A"'SHEET 5"OF>~..

HOSTILE ENVIRONMENT TEST DATA

SUMMARY

SHEET MODEL NO~4 7OP./Scoot'Pod.V~e g TEST ITEM NO.TEMPERATURE MINIMUM VOLTAGE TEST MAXIMUM VOLTAGE TEST AT 95%R H~(DEGREES FAHRENHE I T)A VERAGE REPEAT A VE,RAGE T I ME DELAY ACCURACY T I ME DELAY (SECONDS)(PERCENT)(SECONDS)REPEAT ACCURACY (PERCENT)40 F 50'F 70 F 90 F 110 F 130 F'150 F 165 f 172 F r'.6 Zem.f'0 g.o8, r.sy 8 Yl/+'0 0~P-Fo o s.oP c 6/.S 7 4<c..J:.60 2/7 r.N'ZP 9.2'6.NOTES'~TEMPERATURES STATED ARE AT95$RELAT.IVE HUMID,ITY~,'2, AVE RAGE Tt ME DELAY"'S AVERAGE OF F I VE (5), CONSECUTI VE Rc AD I NGS.FOR REPEAT.ACCURACY DEFINITION SEE FIGURES 1 AND 2~PAGES 13 AND 14 RESPECTIVELY OF THIS REPORT~.MIN.IMUM VOLTAGE USED j~l-0~': "'MAX I MUM VOLTAGE'USED">+<a'1.".*~'.~.~"'"'.:~..~'."'~~J:."...~~~~~,....-....,..e~...~PREPARED BY~/~DATE V AMERACE CORPORATION CONTROL PRODUCTS DIVISION DIVISION~UNION, N.J.07083 TEST REPORT NO.ES-OOOO R<v.-.,h.-.:,sHEET

~.gFlo5...

HOSTILE ENVIRONMENT TEST DATA

SUMMARY

SHEET C~I C MODEL NP~WPQry>C'oa/

aor+acw TEST ITEM NO~TEMPERATURE MIN I MUM VOLTAGE TEST MAX I MUM VOLTAGE TEST AT 95%R~H~(DEGREES FAHRENHE I.T)AVERAGE TIME DELAY (SECONDS)REPEAT A VERAGE REPEAT ACCURACY TIME DELAY ACCURACY (PERCENT)(SECONDS)(PERCENT)$0 F 50.P 0 70 F 90 F""110 F 130 F 150 F 165 F 172 F Ze 53 4'Ec.3.99/O 4 4 ls~t-.e Cz'P4 8 6//ZPo o'8~~NOTES::.T/MPE RATQRES'.'ST'ATED,:ARE

.".'AT=.'-'95$

'SPLAT I'VF'-HUM I O'I TY"'."-':""']'i-:r":.i!

"<'~AVERAGE TIME DELAY IS AVFRAGE OF FIVE (5)CONSECUTIVE READINGS.FOR REPEAT ACCURACY DEFINITION SEE FIGURES 1 AND 2, PAGES 13 AND 14 RESPECTI VELY OF THIS REPORT~,:hllN,I.MUM VOLTAGE, USED,~4', V'DC ,PhP:-'IUP, YQLThgE..~ED

'~"~8<PREPARED BY~DATE a-a s-so~~h AMERACE CORPORATION CONTROL PRODUCTS CONTROL PRODUCTS DIVISION cajole~'~""""'"~~'<UNION N J'7083>c>TEST REPORT NO.ES-1000 REV.'A"SHIH'"UFX05

HOSTILE ENVIRONMENT EST DATA

SUMMARY

SHEET MODEL NO.ZPOae/Cont TEST ITEM NO..TEMPERATURE (so Z y~cz)" MINIMUM VOLTAGE TEST MAXIMUM VOLTAGE TEST AT 95%R,HE (DEGREES FAHRENHEI.T)

AVERAGE REPEAT A VERAGE TIME DELAY ACCURACY TIME DELAY (SECONDS)(PERCENT)(SECONDS)REPEAT-'CCURACY (PERCENT)40 F 500F 70 F 90 F~.',1.1 0.F.0 130 F 150 F 165 F 172 F r.so sm.r.9$'.A r88 4.9>~2/a8 r cIz~c'rsvpr$'9'.+'8 r 84'eap..o-F NOTES:;,1,.TERPERATURES.:, STATED,,ARE.".AT g5$,-REl AQJgEl1gg[P1T'f 2~AVERAGE TIME DELAY IS AVERAGE OF F I VE (5)CONSECUTI VE READINGS.FOR REPEAT ACCURACY DEFINITION SEE FIGURES 1 ANO 2f'PAGES 13 AND 14 RESPECTIVELY OF THIS REPORT~lh~I WIN,I MUM VOLTAGE USED 5'C>~C'AXIMUM VOL'TAGE USED~~~~P~~L+~i)+.1 g~y':.+'~'g~g~t (i~.~'.Ci>.+i"Pi>i Ag,4)A*~PREPARED BY~DATE z-p g-eo ORPORATION

~TEST REPORT NO.,'.CONTROL PRODUCTS CONTROL PRODUCTS DlvlsloN.'s-1000 ,...,...DIVISION,,,....,...,...UNIoN

~,N.J..o~o83...

DATA.-POST-TEST INSPECTION NOTE: FOR AOOITI'ONAL INFORMATION'EE WYLE REPORT NO.4/706-2 VOLUME I, SECTION XII 1~1~THE FOLLOWING CROSS REFERENCE CORRELATES OLD TO NEW NUMBERING SYSTEMS:.AS STATED IN WYLE.AS STATED IN AMERACE TEST REPORT NO.4'5706-2 TEST REPORT NO.ES-1000 (OLD CATALOG MODEL NO.)(NEW CATALOG MODEL NO)7012ACE" E70'12AC001 7022AGE.'E7022AC001

".7G12PCE"'::"-

"."-':"""-:..:"'70't2PCOO:I

'::":.: "-:..~""""..'.':"."::."-:

7022PCE~.E7022PC001 7014ACE 7024 ACE E 701 4AC 001 E7024AG 001~~..7014gGE....-.,~...E7014PCO0, ,7024PGE,..E7024PC001

'+".r,.'i~i"k>>',i+>f~-+/'.'~M:"$~S'g:"'"'l>""'bi;~i':,r'>>

I C.'>>r>pr ri C ONTROL PRODUCTS AMERACF CQRPQRAT/QN DIVISION CQNTRQI.pRQDUCT$plyi$iQN~', UN TEST REPORT NO, ES-l000 RE'V'=>>>"-:.-SHE'ET58:OF:ZO>

'I~4 Customer r Specimen Spec.Ii Para..S/H GSI Test Title DATA SHEET Amerace Cor o~A9aetat Relays V.A Photo Test Mad.Specimen Temp.~OLQ POST-TEST IHSPECTION IlIlrI'IIi4.r WTLE LAIOLATOLI(5 43706 Report No.43706 2 Catalo9 f 7012ACE 7012ACE 7022ACE 7022ACE I 2 ac..Parte~c't~Per e ay Case hemarir~rr tyrarryrr.

aarror arCu Or>O ede 8r JVC F ale~t 7012PCE v Argr V lr L acr C012PCE 7022PCE 7022PCE 70I4ACE 7014ACE 024ACE 7024ACE 7014PCE 7014PCE 7024PCE 024PCE 2 2 v'lr L F.V Vis ac u Vp isvec..un Has.@~v<C'F~W~sr'cr F Vrl r/A 4C S pecimen Falied I Specimen passed itOD Written r-WH-614a E~p ir 4 Tested By Witness Sheet Ho.Approved Dater<-<<->2'ate: of~Copy of applicable portion'of Post Test Inspection Data Sheet from Wyle Test Report Number 43706-2, Volume II.4'See notice of anomaly PS of Hyle Test Report Number 43706-2, Volume I Section IX Pa e IX-4.~~r AMERACE CORPORATION CONTROL PRODUCTS DIVISION DIVISION UNION, N.J.07083 TEST REPORT NO.REV,A,-,.SHEET,,~~OF.,l~~,.

"1 4 APPENDIX A I I ESTABLISHED AND/OR VERIFIED NUCLEAR SAFETY RELATED PERFOR MANGE CHARACTER!

ST ICS.FOR MODELS~~)~))')~THE FOLLOWING CROSS REFERENCE CORRELATES OLD TO NEW NUMBERING SYSTEMS: AS STATED IN WYLE AS STATED IN AMERACE TEST REPORT NO.43706-2 TEST REPORT NO..ES-1000 (OLD CATALOG MODEL NO.)(NEW CATALOG MODEL NO.)~;.-i'...7012ACE,,....,,...,.,*...,..:.'..-',, 6701.2AQ001::..;..

r.-.:...'-.,',:==-',,':-",:r.

i i 7022ACE 7012PCE 7022PCE E7022AC001 E7012PC001 E7022PC001

~0~~)"l)CONTROL PRODUCTS AMERACE CORPORATION

~>>~1 1~DIVISION CONTROL PRODUCTS DIVISION amerce UNION, N.J.070PP+~9>>~~))')~g))')~,",.))~)~l~)A I)',~))1)))l TEST REPORT NO.ES-1000 REV:;.A,-..STREET,.60 OF-105

'F' PRODUCT SPECIFICATION E 7012/E7022 TITLE MODEL E7012/E7022" SERIES TIMING RELAYS CLASS 1E CHECKE APPROYED~c<i'-APPROYED~/l C+rr~DATE D gd+h/sa~i/<gp o Wz jo NUCLEAR SAFETY RELATED REVISION INDEX ECO 80-47 RE SHEETS EFF DATE 4-3-80 ECO SHEETS EFF~DATE RE VIS I ON STATUS OF.SHEETS RE V'SHEET 1 2 5 6%11 12 15 16 17 19 20 21 22 1.0 gnJaPOSE 1 1 The purpose of this specification is to define the performance characteristics of Control Products Division of Amerace Corp (CTP)AgastaHrelays identified herein.The perfonnance characteristics

,-stated vere derived from the'results of a qualification'est pro-'.'ram, which vas designed to measure the performance of the devices under normal and abnormal (DesignBasis Events)conditions as spec-ified.The qualification test program used vas in accordance vith the requirements of IEEE STD.323-1974 (IE-r.Standard for Qualify ing Class 1E Equipment for Nuclear Power Generating Stations)end IEEE STD 344-1975 (IEEE Reconxnended Practice for Seismic Qualifi-cation of Class 1E Equipment for Nuclear Power Generating Stations In the following information reference vill also be made to IEEE STD.50k-1978 (IEEE Staxuiard for Seismic Testing of Relays)c~'0 LIMITATIONS OF TEST RESULTS ,.I,2~1'.Since

~it;is: not;possibly;to

~define the'ececU tions Soi: 4vIIzy-'nOn

"".,'cei'vable applicatian for rel'ays, those pazaine ters, which in practice encompass the majority of applications, have been speci e fied, 2.2 Xf this data is not applicable to a particular requirement; then proof testing must be perfozmed for that particular case, CONTROL PRODUCTS'.'AMERCE~RPQRATIPN DIVISION..'C~I DI-mmKTS-DlvlaoN

'NION.'.J.

07083 DOCUMENT NO~E701QIE70/2 REY.D'HEET 1 OF~~r g r gy~r~q p r r~y%~rr pg-\%~'rr~f p r A~~',~r,~~r CONTROL PRODUCTS DIVISION omeIac~~I Er Arr I 4 Irrrrr AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J.07083.TEST REPORT N'S-1000 REV,,,.4..;.

.4HEET.~~..OF:

.~"~;;Mr~r'.M~rr yt M VhA 2.3 The data documented in this specification applies only to Agastat relays mounted i id e t i u and does not apply to relays mounted on avitc ar ay pano s or any structure 2oi It ia the responsibility of tho over s stem facilit desi ers to clmIbine data on aeismio and environmenta per ormence o e relays to arrive at an acceptable equipment design for a particular appli cation'OTE Control products Division of Amerace Corpor ation does not recoamond the use of its products in the containment areas of nuclear pover generating stations.3 Q 0 UALI F I GATI ON TEST OUTLI NE o 3,1 AGINl'IMIJLATION, (10 yoar or 25,000.operations qualifigd.life).~The foll'owing sequence of'ests.vas performed on Agastat devices identified herein (prior to seismic fragility testing).The sole intent being that the combination of these tests, vith applied margins, degraded the relays and their related hardware to a state which constitutes the equivalency of their end of service con-dition to satisfy the aging requirements of IEEE STD.323 1974 and IEEE STD.344-1975.~h~'C 1hf (a)Radiation A in.(2.0 X 10 rads integrated dose.)This 5 osage s considered to be of sufficient integrated ex-posure, with margin included that excoeds the adverse plant operating requirements for areas outside the reactor containment building.Mainly the auxiliary and control buildings.(b)C lin with Loed A in~(27'00 operations with ono set o contacts o e to 20 vac, 60 Hz at 10 emp or 125 vdo at 1 emp, which is rated load.)The objective of this test vas to operate the devices at an accelerated rate with contacts loaded.The intent being to exceed by l(5 the amount of mechanical operations the relays will soo in service.Also, by loading the contacts, the vear at the hand of the test should exceed their normal end of qualified-life conditions<

~NAZE 1l5 margin added to cyclea (25,000 plus 10g~27,500 operations)

I~y;~e~h CONTROL PRODUCTS'.AMERCE coRPCRAlIoN.':".

h DIVISION'CONTROL'PRODI/CTS'IVISION UNION, NJ.07043'~OOeuNEPT: NO.E7P12'/E7022 REV, J)..SQKF,T 2';~2-~>N 224-.l/40 A~Ã1 A MERACE CORPORATION CONTROL PRODUCTS DIVISION 0+~S~'O~,....,UNIONN.J.

07083...,~.TEST REPORT NO'S-1000 REV'A.-.".SHEET-:62'F

'~0 I'

{0)Ta er t re A in.(100~C for 42 days)s test su ected the relays to an artificially elevated temperature (00'C)for an extended period of time (Forty two (42)days).The device performance vas mess<<ured before and after the thermal stress'egligible

.degradation in device performance stands as evidence of capability to handle the thermal aging requirements of Class IB.applioations, (d)ismic h in~Since this ves basically a fragility type test, su icient interactions vere performed at levels.less than the fragility level of the devices in order to satisfy vith required margins, the seismic aging require-ments ok IEEE STD.323-1974 and IEEE STD, 344-1975, 3a2 Bh5BLINE PERFORMhNCE TESTS~3,2.1 In addition to the aging tests, a series of baseline tests vere conducted before (in orcfer to establish a data base)and then immediately following each aging sequence, vith the purpose being to.measure.

the effects>.if any, on tbs various dsvicesi., 3,2,2 The baseline tests consisted oft (a)Pull-in Voltage (b)Drop-out Voltage (c).Dielectrio Strength at 1650.vac~60 Hs.(d)Insulation Resistance at 500 vdo (a)Operate Time (Milliseconds)(f)Recycle Time (Milliseconds)(g)Time Delay (Seconds)(h)Rapeatability (5)(i)Contact Bounce (Milliseconds at 28 vdc, 1 ampere)())Contact Resistance (Milliohms at 28 vdc, 1 ampere)3,2.$The data from these teste vas measured and recorded.This data'was used for comparison to functional data throughout the qual<<, ificetion test program to measure any degradation in the por-"<<ifoz%4hca.

Of.the.'rekglyso'K, i.r"~.~i.~gi"""'~'i';g"~i'i,i'z",>i+

"~g e h 3,3 SBISMIC QNLXFICATION (IEEB STD.344-1975 snd IREE STD.501-1978)~3.3+1 The artificially aged devices vere sub)ected to simulated seis-mic vibration, vhich verified the individual device's ability to perform its required function, before, during, end/or follov-ing design basis earthquakes.

CONTROL PRODUCTS':

..':iMERAcE'oR&oRATION.

-" DIVISIQN'oH'fRoL DRoovcls olvl$IOH.UNION.N J.070S3 II Sae~tSO DQC UHENT.iHQ.:B7012/B70g2, RF Y~D SH)ET QF~~i i>r CONTROL PRODUCTS DIVISION AMERACE CORPORATION CONTROL PRODUCTS DIVISION,UNION, N, P.07083.TEST REPORT NO.ES-1000 Rar;-':A-"'HEET.63"OF M5'

'V P 1~I 3',2 Using a Generic Required Response Spectra (RRS)for control~systems purpooos for the majority of nuclear power plant locations in the continental United States as a Guideline, the devices should have met, exceeded, and/or establWsio8 their ovn fragility levels.3+3,3 The relays vere tested'n the folloving electrical states.(a)Non-operating Mode (Relay coil deenergixed off-delay relays timod out), (b)Onerating Mode (Relay coils energized-on-delay relays thnad'ut),vith nominal rated voltage less 10/.applied to coils.(o)Transitional Mode (Relay time delay)vith nominal rated voltages less 1(5, applied to coils, Relays timed out twice during seismic test.3o4 HOSTILE ENVIRONMENT, 3,4,1 The relays are not recommended for use in the actual reactor'conteinment'rea, but ere" intended mainly for use in'ho aux-iliary end control buildings.

Therefore, in lieu of a loss-of-coolant accident (LOCA)test, a hostile environment test ves performed.

3y4y 2 After simulated aging end seismic fragility testing, a combin-ation temporeture7humidity and under/over voltage test ves conducted.

in order to demonIItrate that the devices vill function under adverse plant operating'onditions even after having undergone all tho aforementioned aging simulation musd seissoic qualification testing;3e4e3 The relays vere operated at minimum end maximum voltage extremes;85 end 120 percent of rated voltage for AC devioes and 80 and120 peroent of rated voltages for DC devices, NOTE Plus 10$ves added to max~rated voltages to satisfy margin requiremonts per IEEE STD.323-1974.3.4.4 Five (5)minimum voltage and five (5)maximum voltage operations vere performed (timo delays recorded)in each of the folloving environmental conditions:

951 relative humidity at 40'F, 50'F,;.."...;,:,,.70>gp 90<R~llP, Fs.,130.$~,150,Ft.'3.$

5$,;end~172.F~,,,;.,

,~NOTS Plus 15~F vas added to maximum use temperature (156'F)to satisfy the margin requirements of IEEE.STD+323 1974+~.'TROL pJ OM~"'clPROI.PRODIJDTS DIVISICsl~~AllERACK'CORPORATIOH

'IVION~IJRIDN, II.'e.ones DOCUMENT NO.E70]2/E7022 REV.D SHEET 4 Oj 22,~'AMERACE CORPORATION NTROL PRODUCTS CONTROL PRODUCTS Dlvls!ON.ONSION...UNION,,N.J..07083..

TEST REPORT NO.ES-1000'REV;~A"': SHEET@K QF-M0 I

3o5 POST TEST INSPECTION 3+3,1 Upon completion of all testing, each relay@as thoroughly inspected.

The condition of mechanical and electrical parts and the.relay case+as recorded.3.C QghLZFZChTZON TEST SUMMIT.3.d.i 3odo2 The Baseline Performance Tests (Para.3.2)mere conducted before end after each special test in order to measure and record any effeots on the various devices, The Qualification Test+as conduoted in tbe folltndag sequence o (a)Baseline Test (Initial)(b)Radiation hging Test (c)Baseline Test-(Repeated)(d)Cycling iiith Load'-Aging'Test

'e)Baseline Test (Repeated)(f)Temperature hging Test (g)Baseline Test (Repeated)(h)'.Se'issiio Ag'ing'and Quilifioation Test.(i)Baseline Test (Repeated)

($)Hostile Environment Test (k)Baseline Test (Final)(1)Post Test Inspection 4.0 CE BeENTlFZC n 4,1 CAThLOG CODE NUMBERS i,1~1 Figure 1 illustrates the method of identifying, by catalog code, the Model E7012 and E7022 series timing relays<" hi2'-:,~hL MODEL MU+HGIS'~hEViGES"~TED'o-:~'.~"".""~":".""'"-'a)

E7012AC001 a E7012PC001 (b)E7022AC001 b E7022PC001 P~*~~~, GPNTROL, PRPDUCTQ.i.~NAERAcE.coRPopATIQH

.~IllN%EO DIVISION'~.emma.reaecrs avislm~uiioA.~x oman'DOCUMENT NO., E7012/E7922

.REV, D SHEET 5 OF 22 f~~.~<.i',+CONTROL PRODUCTS DIVISION AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J.07083 TEST REPORT NO pS 1ppp REV.A...:SHEET.

65 QF..105:

Ip

~4~I~,'I IV./II IT o'~*0 O Q I CO g 0 I 0 O z>4~Ill I Zrg 0~0 Z~lll OO: zOn C~O~O I 0 v Kh g 0~~(0 z 0 z'fl~I 8: A,I>~'l i!r.il~KI 4 ,0'.;O~z r 1-0<r t7I'>zO'O-in~tll m.O O Ln'O.~O O qih'aI I)~%QUI 0 fog CA 0 Z 0 NUCLEM SAFETY RELATED C i I ACASTATN TOOO.SER I E5 TIHINC RELAY~'e CONTACT ARRANCKHENT t DOUCLC POLK OOUSLC TWOV OPERAnON I NACRY t-OFFWLAV AC YILTAOC e V I>>J DC , YIS.TAIS i~7.0+~2 COIL YOLTACC I t0 110~t40 tto C 550 E t4 ltT 0 tao H I 4 J t00 Il t0 N 40 0 t4~It5 0 lt R 40 5 t50 T 550 II I C Y V Y 4 t tt0 TINK RANCC<FACTORY INSTALLED OOOC OPTIONS A e9 TO 1 SCCo.PERFONNANCE SPEC If I CAT I ONS~ON THIS SHEET ME C'le5 TO 15 SCCo NOT VALID FOR 0 5 TO 50 SEC+IQOELS VI TH FACTORY INSTALLKO OPtIONS~~>C t0 TO t00 SEC+ON ALL NOOKLS VITH 10 NIN FACTORY INS'IALLEO

, OPTIONS~CUSTOHER'5 TO 50 NIN~A55UHK5 I C TO 40 NIN~RESPONSISILITY Of.KSTASLISHINC PINOT AVAILABLE VALIOITI Of g~TO 500 SEC PERFONNANCE DATA.IN ESIOOOo Y COHa Y 50Ha Y 50Ha Y 40Ha Y 40Hc Y 40Ha Y 50Ha Y 5olc Y Ceic Y 40Ic Y COIc VOC VOC VOC'VDC.VOC YOC VOC VDC CU5TON le If I CAT I ISIS CUSTONER SPECIAL HOO I F I CAT IONS VHICN OO NOt AFFKC't THC FUNCTI ONAI.CHARACTER IS'tl CS Df THE UNlt OR THE RELEVANCY Of PERFONNANCE DATA IN ESIOOO ARE COOKO CEOOO OIE HI CHER, CUSTONER SPECIAL HOO IF I CAT I ON5 VHI Ol OO AFFECT THE FUNCTIONAL CHARACTERISTICS Of THE lail't ANO THE RELEVANCY OF PERfORNANCE DATA Ik K51000 ARE COOED CI999 OR SKLOV, fOR THESE IPIITS THE CUSTOHER ASSURES RESPONSISILllY Of ESTASLI SHINS VALIOITV OF PERFONNANCE DATA IN ESIOOOo OOI.CINe I OHIT I IR H 1.O R 0 M I C)C3 C)~L r\~FXGURE 1 Device Code Designations

5eO E C R~

5.1 DESCRIPTION

OP OPERATION o 5y1i1 Model E7012.(Seo Figure 2)Applying a continuous voltage to the coi~l-L2)-

starts e time delay lasting for tho prosot time.During this period, tho normally closed contacts (3-5 and 4-6)remain closed.ht the end of the delay period, the'ormally closod contacts brook end the normally open contacts (1-5 and 2-6)make.The contacts remain in this position until the coil is deenorgizod, at which time the switch instantane-ously returns to is original position.Doenorgixing the coil, either during or after tho delay period, will recycle the unit within.050 second.It will thon provide a full-delay period upon reenergixation, regardless of how often the coil voltage is interrupted before tho unit has been permitted to"time-out" to its fully-delay setting.L1 L2 TO ON PICK UP TOTAL OELAY AS SET ON DIAL ENERG I ZEO E7012 COIL OEENERG I ZEO HAIN CONTACTS NoC~(5-5)(4-6)(N+0~I (~-5)(2-6)

CLOSED OPEN CLOSEO OPEN r Il~Pigure 2>Operation of E7012, On-Delay Relay'5,'1.2'odel E7022 (Soe Figuie 3).Applyfng a voltage to tho coil~Z77or at least ,050 second will instentanoously transfer the switch, breaking the normally closed contacts (1-5 and 2-6)and making the normally open contacts (3-5 and 4-6).Contacts remain in this transferred position es long as tho coil is energixed.

The time delay begins immodiatoly upon doenorgi>>xation.ht the end of the delay period, the switch returns to'CONTRQL PRODUCTSAlACAACE coAPQAATlok DIVISION'cck~~omovcvs eesiok UNIOk, N.J 07083 DOCUMENT'O

~E j01)/E702 RE)., D....SPEET~OF~

II 22S 1/SO I~~4 CONTROL PRODUCTS DIVISION~~v"'O&m+AMERACE CORPORATION CONTROL PRODUCTS DIVISION., LINION,,N.J.

07083.TEST REPORT NO'S-lppp REV.A"-.."SHEET'667.

OF~l 1'

ita normal position.Reenergixing the coil during the delay period wi11 iamediately return the timing mechanism to a point~ra it vi11 provide a full-delay period upon subsequent de-~nargiaation, The switch remains in the transferred position.L2 TD DROP OUT IIIAIN CONTACTS I"ENERG I I I I I E7022 COIL OEENERGIZED OPEN CLOSED I I I I~I I I OPEN CLOSED I, I~TOTAL DELAY AS SET ON DIAL I I IZED tigure 3, Operation of 87022, Off-Delay Relay, S~2 PHYSICAL CHARACTERISTICS.

("'CONTROL PRODUCTS~ERAcE coRPoRATIoN

': DIVISION~~~'cQNTRoL PRoOUcTs DIvlsIoN~-.~,"UNION,'N.J:

PTPLI DOCUMENT NO, P)OI2/E7O22 REV;D SHEET-8 OF 22 OTTTeMCO CONTROL PRODUCTS DIVISION AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J.07083-:TEST REPORT NO'S-yap0 ,gP(g,...SHEET.68 OF, 105 I 5~i 3.25 REF.2.89 2.57 MAX.>>.I I.199 DIA.MTG.HOLES 3.09MAX 2.83 MAX AGASVAV.'0>>>>>>~~>>r!I Qi I S.750 I l.500 2 X./4.5 MA 1.25REF QUALIFICATION TESTED FOR VERTICAL OPERATION ONLY Figure 4, Model E7012 end B7022 Outline and Dimension Drying, 5e2.2 ma Vo h~(a)Model B7012 and E7022 vith (AC)coils 2,13 lbs.(b)Mode 1 E701 2 and E7022 With (Dl>>)coi 1 s 2 o 25 lb so r~NOTE Veight may vary slightly vith relay ooil voltage specified.

5>2<3 ol~Standard screw terminals (48 32 truss head sere@4 supp o are located on the front of the unit with pormanont schomatic markings.Barrier isolation is designed to accom-odate spade or ring tongue terminals vith spacing to moot industrial control specifications,>>~~>>~>>r'>>~'r'~~..."~!8:P'i~>>'PJ.'~00<~~"T.~0'570l2/E j02.2'f.y.D.,Sf'gF.'22 4 1/40'~>>>>r~I J W~'r r~~r rr,r'r>>~~r~CO/THOL'RQDUQTS'

'.Au&AcE coIIP0AATIOII

.DIyI$IQN;'oNIRQI.PAooUCTs olvlsloN UNION>>.H.J.

07P83~Z ,r>>g,>>~~jA'~r A MERACE CORPORATION

~M~OL MODUWS CONTRQL PRODUCTS DIyISIQN D+!SIPN,...,,......,UNIOy, N,a.O7Oe3.,,...,..TEST REPORT NO.~S]ppp'REV"::A.-:":

SHEET:"69 OF--105";-,

"x>

5i2.4 in Time Ran Ad~Basio models are furnished lTith s c rate n near ncrements covering the range select qadi 5i 3 OPERATING CHARACTERISTICS

~5.3.1 Environmen el Cond t on.(Qualified Life)PARAMETER Temperature

(~P)Humidity (R.H'.5).'ressure Radiation (red s)MINi 40 10 NORMAL 70-104.40-60..htmospheric 156 95 2.0 X 10 (Gemme)5,3.2 etin C d ion~(Normal Environment)

~e NORMAL OPERATING SPECIFICATIONS Coil Operating Voltage, Nominal Rated Pull-in (5 of rated value)Drop-out (f of rated value)Pcnrer (Vatts at rated value)Relay Opezate Timi (In as)Model E7012 Model E7022 Relay Release (Recycle)Time (In as)Model E7012 Model E7022 Contaot Ratings, Continuous (Resistive at 125 vdc)(Resistive at 120 vec, 60 Hx)Insulation Resistance (In megohms at 500 vdc)Dielectrio (vrms, 60 Hs)Between Terminals end Ground';-~'-.i;T"'.BetTTSen,'Ncn-C2Tnne'C'tedrTerminil'S-

": Repeat hocuracy (See definition in Paragraph 5.3.2.1)REIhYS M/.(DC)COiLS hs Spec 80$Min.10$Approx, 8 Approxi N/h.50 ms Maxi 50 ms Maxi N/A 1.0 amp 10.0 emp 500 Min.1,500 1 000-"-~+10$,REDLYS'P/(AC)COILS hs Spec 85$Min.50$Approx.8 Approx.N/h 50 ms Mex.50 Ms Max, N/A 1.0 emp 10.0 emp 500 Min.1,500 I;090'""".'

1%~~~~~'l eN 22s CONTROL PRODUCTS'&PRATE'coRPoRATIDA

'DQ)SION coNTRQL PRooUGTs DlvlsldN UNIQH N,J, OT0e3~r ii v~r;r~vr>>*,.rgb', k'Igt, a'/SO, F OOCUHFNT NG'7012/E7022 i RfP~~;AHEEy"I OF~r~r~~~~~>r~~~r i v r T P AMERACE CORPORATION COTROL MODUCTS CONTRol PROpUCTs piyiSiON DIVISION....,...UNiON,e.a.

om83...,...r llllleTCe TEST REPORT NO.ES<<1000 RPf'->A""'SHEH'Q"OF 105' 1

$3y 2i 1 Ra ea hccurec~Repeat hccuracy at any f ixed temperature s e ne as Ref.Hema Part ICS 2-218.07))

".The repeat accuracy deviation (h)of a time delay relay is a measure of the maximum deviation in the time delay that Wll be experienced in five successive operations at any particular time setting of the relay end for any particular operating voltage or current." Repeat hccuracy is obtained f'rom the following formulat (Tl-T2)100-(Tl+T2)arel Tl Maximum Time Delay T2~Minimum Time Delay E7012 On delay on pull-in units arith timing range of 3-30<<in.and 6-60 min.the first delay vill be approximately 15$longer than subsequent delays due to coil temperature

~'rj sa~NOTE Dial settebility vith respect to the indicum (Marking on the regu-lating dials)is not included in'he above.gape~ate Katy value, So 3o 2o 2 Dial Settin~The calibration markings, as with most timing re ays, are for convenience end to reduce the required time for setting a relay to a specific value.However, relays can be set very accurately by using-the folloving procedure!(a)Turn regulating dial (Located on the top of relay)to correspond with value desired.(b)Record one or more time, delays.If more than one ti<<e delay is recorded, average the results.(o)Compare the value obtained vith the value required, If value obtained is less then the value required, turn regulating dial clockwise slightly to increese time.If value obtained is greater then the velue required, turn regulating dial counterclockwise to (d)Repeat steps (b)end (c)as necessary until required time delay is achieved.5o 3o 3 ere n Cond ion~(hbnormel Environment) r','Chasm..'reOOVCrS OMSIOS~~,~~as coppQ~~UNOH, IL J.0708$<<onNtOCO DOCUQEJfT NO.E7OZ2(E7O22 AEV, D: SHEET~OF Q.~1~g+~,~p~,~<<<<ill<<'~~~~<<z~,'~~OIAIKKa,~f CONTROL PRODUCTS DIVISION AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J.07083 o SHEEy 71 OFc, 10

.ADVERSE OPERATINC SPECIPICATIONS NORMAL DBE"A" DBE"B" DBE IICN DBE NDII Temperature (aP)Humidity (R.H.5)Coil Operating Voltag*($of Ratei)Model E7012 (AC)(ac).Model E7022 (AC)(DC)Ssismio Response ea'0-104 40-60 85-110 80-110 85-110 80-110 40 10-95 85-110.80-110 85-110 80-110 120 10-95 85-110 80-110 85-110 80-110 145 10-95 85-110 90-110 85-110 80-110 156 10-95 85-110 90-110 85-110 80-110 NOTES~~, I l All coils may be oporated on intermittent duty cycles at voltages 1(4 above listed maximums (Intermittent Duty~'aximum 5(5 duty cycle and 30 minutes"ON" time.)Por Seismic Response see Pigurea 5, 6, 7 for Hodel E7012~...and Pigurea 8,.9 and 10 for Hodsl R7022, p 5.4 SEISMIC RESPONSE.5.4.1 So sm T~~~(a)Value of Damping Used-5$(b)Devioe Hounting-Vertical Only (Rigid Test Fixture)(o)Mode of Vibration Identical (Dependent)

Biaxial Inputs~(45'hruster)(d)Seismic Input Random Hultifreguoncy (Spaced at 1/3 Octaves Over a Range of 1-40 Hz).30 Second Duration.5.4.2 Res onae S actrum.Figures 5, 6 and 7 (E7012)and Figures 8 an E represent the actual vertical and horizontal test rasponso of the relays in.their three electrical states,'Qi&ig thdd Fai?ure'.Ci'Lte'rfa"spdcif

$od W.Farar'.5;4'J4;'thedi'val'uis vere derived by combining the lovast teat raaponso spectrum (TRS)valuos from the four test orientationa and multiplying that composite value by 0.707 due to the 45-degree inclination of the tost machine.Also, superimposed on the graphs are the follovlng!

CONTROL PRODIJQTS,'MERCE'coRPoAATIQM

~DIVISION coM1RoL PRooUcfs DtvlsloM J UNION, M.J.07ISS 00~"MENT.NO..E701'2/E7022 REVq., Q I SQFF.OF~>>>>~it~, r~l.~,.~-I 1 l~%)>>.>>it~a~,~~'MERACE CORPORATION CONTROL PRODUCTS DIylSION l~~~~DtVISION.......UNION, N.J.07083 TEST REPORT NO'S-1000 REV;A'--'SHEET,,7.2..0F 105,,

ptfLL SCALE SHOCK SPECTttUhb

{S poahl NOOELS TESTEOI E7012AC001 123 D 10 D 100 g 100{0 E7012P C001 OAheae~>>, ill sc The SLq shape{at S percent dsnlp.tng), ls dcl!ncd by four points: point A~1.0 Hs and an acre!erst(on equal lo 2$percent of Ihe 2PA po(at D~4.0 Hs and 2$0 percent of the 2PA point E~lb.0 Hc and 2$0 percent of Ihe 2PA pohtt0~33.0 Hs and~Ievd equal to thc SPA.kc~~In" r I c l('I I~511~(II: III PI IIII I!n::I~~~c I!(I Il.l li': c V.IC c~', Ilr, ttE:n r 4 I n L':.I I II tin'.".l~I~g',~~TEST POSSE R)S~~~~rc~~c ICC u W~sl~set I'Is tsIIOakO nt5cOIISf cj Ic II Cl~!II sll(In'It.Ill , cfgtnuu 5uscf Il Il',I.I Ii (I:II'I I:ili::-: i!i(.':ii'5 (i I.~'." Iti:!Ii('ll!il 0 (I 3 sRT F RRS Itn\Lc~cc (S ccc cc~\~c tl 555~c i+\~IIII I:;I I,'I, ,'I'I~lj 5, I." e~~~~I~~I~~~~~~~~1~10 t{23~55~~o~~~fnqueey Otd~SEE NOTE M+V~S~"'I pjV>>II~~5K TO 45~It(CC{NATION' cr Filt2re 5o Model E7012, Response Speotruys, Non-Operate Mode CONTROL PRODUCTS,.~AMERAcE coRPoRAT!oN

~5 DI17I'SION

l4tgROL'PRODOCTS'($(V(SION~ocnccolo'"','(N!ON.N'J.OIO(a DOCUMENT NO.E7012]~)022 RE V 9 SHEET~OF~~~jL c)rttgw~i'c e I~~nS.: ng..i.nl n'-Yc.>>'~5'cc~r~rc c~5~~CONTROL PRODUCTS DMSION TEST REPORT NO'ES-1000 AMERACE CORPORATION CONTROL PRODUCTS DIVISION 8~A:.-: Id!SHEET"-'-'F.~,'"" ,7,.3,.105.UNION, N,J.07083~c, r 5 4{13efPCO,,'jsrNgg AQELc+r)>54.a,ig q'rrd 555')5 I I'Ifr5~u(c,ggp5;0;q~c,t, 155 i'Vtr scr Ir'5c rt h

PULL SCAN SHOCK SPSCTRUAt IS Pooht 12I 0 10 D 100 SI 100K!OAASNH0~S>>HOOELS TESTEOI E101ZAC001 E701ZPC001 fll I Il~ll qi':." Ilii t Ill'IC I n~~~t The SRS shape!at S peasant daeap.Intr Is defined by four points: pobttl~LO Ha and an ossa!season equal to 25 percent of Ihe XPA point D~4.0 Ha and 250 peteent ot the XPA point 2~IS.O Ha and 250 peeeent ot the XPA pot t 0 22.0 Xa m a~~to Ihe XPA.Ki."l 2!I 5:I'-'R.;TEST RKSD N 4~~~!!i!:!i e!!~\M~t~i'I'll!n J!.l.i~i1I:~~~~~t~l Iaaa als ssl lsi~teanDaaD Respondeat aptcInvM SHspt I I I ART IF ICI AL t~'t l~tlt iq l'~t~~tt I~lt Nl jl l~~I II~I in iiii:.i I't"'ll+t IE I~'t't tt Ii!:Il:i ll;In n I~:::.::.;:!!N'lt;iiii:I i,".i,",!I~~t~~~~~~~~I~~tt s~~~~~~~I~~I~10~100 1000 S)RELAY STATEI OPERATE HOOK ENEROIZEO)

~SEE NOTE (H+V)~JKSf QPj HX~AO..iCOIIIPdslTE'OFMPe/V-':,SS/V-ISS/Ve;F8+1 XI~707 SIC'TO'45o

'KCLlkATIOII OF TEST HACHINE~Figure 6.Model B7012~Response Spectrum, Operate Mode CONTROLl'PRODUCTS'"~'MEFIAcsE coRP6!I/TioH

'".DIVISION'.CotttftoL PftooucTS oivisiott UHIONl N.J.07083 tt...~DOCUMENT.NO.~E7012/E7022";

RE)f.,D,.SH)ET F e V"'Stt 228 TI 0~'l e A o e 5~2 AMERACE CORPORATION CONTROL PRODUCTS DIVISION 0V!sio~.V/ION hLd.0$0N.TEST REPORT NO.pp Ref.."A" SHEET>4'OF>~>'

e

~ULL SCALE SHOCK SPSCTRUIIS IS SaeU IK!DELS TESTEDI E7012AC001 1ll D 10 D 1CO g 100CD E701XPC001 OAMPINO~>>~Ht!Il l:?!!n: a II'11~\lt I!~II The SRS chape (at 6 petoent datkp hg), Ic defined tcy foot polntat point A>>1.0 Ha and an accelcta0on

<<Ptal to 25 peccant of tbe XPA pohtff>>C.0 Ha and 250 pctccnt of III~XPA Pohtr>>16.0Haand260pctccntof0leXPA poht0>>22.0 Ha and a!teel equal Io tbe XtA 5:Ul TEST RESP ii\~In.lpa il+Hf i~I I I ,'ll!fbi~tt'RT IF I GAL RRS rtcc sl~aet Ia 5 Stakoako ktSeotIS Sate?cute Snakf~1 I>>~1 1>>I~~>>~~~?I ja I I I~.!!a.tt~1>>~~~~~I~~~~~~~~~I~a~~~t~te 10 100 1 IXXI I oCOHPOSITE DF FB/V>>ISS/V>>ISS/V+JFB/V+

X~707 OUE Jp 45 tKCI IHATIOHa.~, I Figure 7.Model B7p12, Response SpectrLns, Transitional Mode.CONTROL PRODUCT$,....AMERACE CORPORAT!ON

.~I~Ply!SgN"ONITIOL PRODUCTS DIVISIO!f~'~UNIOA.N.J OIOBS oOGUME NO~,B7g12(B7P22,.RE ye'SHEET 15 OF 22~1~~I>>tj1'I V~J',)>>>>5',th ac+MS~(taa>>a c>>ttt>>(...~*I I.-S cf..g.thA thy.a~+Iah t~I.~~..>..Ota, 5 4~.~,~~t.*+J.,~1>>AMERACE CORPORATION OL PRODUWS CONTROI.pROOUCTS OIyISION DIVISION UNION, N.J.07083-Oft'OCO 1 I~~g~1~I t>>th~~>>TEST REPORT NO.ES-1000 REV"., A;.FSHQET>>7.OF 1~05 POLL SCALE SHOCK SPZCTfttfyS IS peahI HOOELS TESTEOI E7022AC001 E7022PC001 1ZID 10D OAMPtMO~5+lb I~~I i i I'lit;::,: I lit!41 t I'.II t I I It~Ii i'l 4 n Iih I'4I The SIIS shape (at 6 pereent dsntp-h5), Is defined by four pohts: pohtd 0 1.0 Hs and an aceeleratlon equal to 2$percent of the ZPA point O 0 6.0 Hs and 250 present of tha ZPA pohtg 0 160Hsend2$

0pereentoftheZPA polnt0021.0 Hs and~level equal to the ZPA.,rs:>~I~I4~-'4'1-:: I:-I'-"-'>>=:!'='t~l4=I ssl It~Ra E tLI Y VE izaa sl~Ssr)sr srstiOARIUCZ~C ssfctRuts SHasa I~E I I r tb ART IF'I C I AL rbl~~4I4"'tt'~~I 0 0~~~II I BJ:gQsr I LLIri jbi: I'~'t~I~~~~~~I 0~~I~~~~~1 10~'100 IKo I II eCOHPOSITE CF FB/V ISS/V ISS/V0IFB/V0 X~707 OUE TO 45'IKCLIKATIOK OF TEST HACHIHE~Figure 8, Model E7022, Response Spectruas Non-Operate Mode R I 4-8',s.-."" r I I I 44I~I aOCUMENT NO;P70>2/E7022 RE Yet y.;,'SHFj~OF~~Ril SSII 1/SO,~~I~~~~~I~CON7ROL PRODUCT'S,-'-."A~RAOE coRPORA'TtoH

'..g QII/!$!ON coetTROL PRooUGTs otvlslosf~i~I~.o~.....: 4 I I CONTROL PRODUCTS DtVISION~I u.'AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J.07083 TEST REPORT NO.ES 1000 REVs"'A'""'SHEET'OF"

,pUtL SCALS SHOCK SplCTStfdd fs paoht HOOELS TESTEOt E7022AC001

.10 0 10 0 100 g tOIXX2 CAMP!NO~5+!I ln~~I I."'I E~t Sits shape (st S percent dsrrtp.big), Is dcfbtcd by four pobt!s: pobftl~1.0 Hs and an aeeclcrsUoa oqus!to 25 pcreenl of thc ZPA pobft D~4.0 Hs and 250 percent of the ZPA points~tdOHsand250pcreentofthcZFA point C~22.0 Hs and~Icrcl cfptsl to the ZFA tl~'t~I I I;11:In.:~I I~I~~~\I I~I I!I~~t~t~I I~Itts Sl~~Si I'IIS Srsftosso R SPDifSC spferauu Sffspt~t~~~~I it f~J TEST.~~I'~'IH!!!!::!!!!!!I'."I ANT!FICIAE RR"!Ill ttt PE.': IU r l ft ,~t~~I~I~t I~~~~I~~I'lip I.,: I~~~tt lin Pl}ri~!Ri.t 1.~~~~I~~10~~~~~I~~~~PC~~~~~"i"'"""'i fr t~~J-~~.'i"~-'.'"'o~SEE NOTE'-(Its'V)"s'pt'rr.I p~y~f'!'E~c~~.rr.~~.~~COIIPOSITE OF FB/V tdd/V tds/V+IFS/V+

X t707 OUE TO)5 INCI.!NATION OF TEST MACHINERY Piguze 9 Model E7022 Respotdee Spectrum, Operate Mode~c,i;re I~I J I A~CONTR PROOOCTS': AME!tscE'co!IPOSI"1!ots~~ply!SION co!ITIIoi PA00UGTs o!vlstors~'ttd SZS-jlso,"""~.~J I,':.,:,I'

"'QCLPKNY NO E jo~gIP7022

)~I AMERACE CORPORATION CONTROL PRODUCTS DIVISION, DIVISION.....,,;;...pN!ON"N,J, Q7gg I TEST REPORT NO ES-1000 REV;.;SHEET"7'F"105'.*'

I

~QLL SCALS SHOCK SPECTRUI!6 t6 Poahl HOOELS TESTEOI E7022AC001 Tll 0 10 0 100 g 1$XX7 E7022PC001 OAMPIHO~5~SS'M~t t~It~~t tt jii~jil n:w;It;>>: j:~~Tho SliS Shape (et 6 percent dafnp heal, Ia dellned by four pohtr.poht l tt 2.0 Ha and an aeeeierailou equal to 25 percent of ihe ZPA pohtD~4AI Ha and 250 percent of the SPA pohiE jt 16.0Haand250percentoftheSPA poht0>>SS.O Ha and a Ietei equal to Ihe SPA.p~I'rl I t~li:+~'h~~~=b IE I IE>>11'~~If I.'i$i Ill!i~: I I>>'>>A!IT IF I G I AL RII~tih FRAG IL I TY LEVEL IM rau aeaof iota sralIDARD RCSPDIISf III>>Kh sercTRMM$MAPc 1!Ii~t>>t I'jg>>t 1'I)0~Qtt~~~~~~~~t~10~~~~~~~t~~~~~~>>~)I)1651166)

....~;"I"" 7 4':"~coifposRE'GF/6/v

's/Y,ss/tfe'IPTI'/vex 707 OIIE'TOI65,IIIcLINATIOII" OF TEST KACKIIIE>>~jr Pigure 10.Modal E'/022, Response Speotrum,.

Trsnsi.tional Mode/~h~'t>>r.CONTROLPPRODUCQS..:

..;;.AMERAcE coRPORATIQN'.r,',~: D!y!SION~.00IITRDL', PIIODUGTs.

0'ivfslog , UIIIDK.H.d.OTOSS lt'He'tt P DOCUMENT.N9 a.p70]g/gg022 I REy, g SHEET OF r~oflte face CONTROL PRODUCTS DIVISION AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J.07083 TEST REPORT NO.REV..A,.....ISHEET

.OF-,.

N P

'(~~~~~~\v~(a)The standard response spectrum (SRS)for relays per IEEB STD.501-1978, vhich gives a specific zero period acceleration"G" level for each of tho relay states (b)The required response spectrum (RRS), vhich vas used as a guideline end ves artificially created by Control products Division as a goal or maximum test level.smic Test Dos~cri tion.The test machine vas inclined at-ogroes to o oMr zontal plane to simulate be-axes ex-citation.In order to orient tho test articles to their nor-mal in-service position, they vore placed on a 45-dogroo rigid test fixture.This arrangement gave tho input motion equal vectors in the vertical plane and in one horizontal direction.

The relays vore tested in four horizontal orientations.

This vaa done to test for the in-phase and out-of-phsse conditions of the test items.This method of test input is recognized es<<n acceptable alternative to true biaxial excitation in Section 6,6.6 of IEEE STD.344-1975.504i4 a'i ure C'eri;(Class lE functioni monitored during Seismic aatso Se4oS Normally closed contacts monitored for chatter in excess of 1 millisecond vith 28 vdc at 1 ampere applied to con-...tacts, Norioally open.contacts.monitored for false=tran'sfer' of 1 millisecond or greater vith 28 vdc at 1 ampere applied to contacts.(b)Normally open contact monitored for chatter in excess of 1 millisocond vith 28 vdo at 1 ampere applied to contacts.Normally closed contacts monitored for false transfer of 1 millisecond or greater with 28 vdc at 1 ampere applied to contacts~(o)(f'ailure of the relays to timeout twice.Relays est for approxilnately 10 second time.delay.j NNE rated voltage less I(5 to relay coil!during and transitional mode-p~,,>5~lfominal applied operate testa.OOCUHEN'T 40'7012'/E'7022

.'.~'(CONTROL.PRODUCTS':

A4%RAcf cowoAAnoN"'..: b I y I S I O N..-~l A 0 L P A 0 0 0 c l 5 0 w I s i 0 s UNIOH, N.J.$7083~')%"~.,y;"'.SHEF,Q9.0f~

'y~~')'~"slf i.~~1 aaa-"l/so.)t~TEST REPORT NO'S-yppp REV;ASHEET.29.'"OF

'>~~'MERACE CORPORATION CONTROL PRODUCTS DIVISION..UNION, N.J,.07083.CONTROL PRODUCTS DIVISION 4 K C S,i,5 e li v~(Model B7022 only)Device fragility level wes o te ne n the following manner: Using the Failure Criteria described in paragraph 5.4.4, ell relays vere first subjected to the artificial RRS acceleretion level.If a relay failed to meet its Class 1E function, the testing was continued, but at regressive increments (of epproximetafy 10K levels)until the malfunction ceased.The level at which fault free operation of the relay hed been established was documented

~as the fragility level of that relay.5,4,'6 Ta Re o s~The test responses which exceed the az'tificial eve end are'tated as such)are not the device fz'agility levels but are highest values tested to.'6.0 (Non-Nuclear)

D;-.Ths maximum shift in,the.yverage of.three-:..~consecutiva time delays taken at+77ip is 201<<t 20ip and+25 at+165ip, NOTE The relays are actually designed to perform under the conditions given in the following paragraphs.

6.1 TEMPERATURE

RANGE.~~"'(a)'Ope'rating

'temparat(u'ra'range ii-20'F to+1654F (b)5toraga temperature range is 674F to+165eF 4~h\~.T (hg.V.~v~h4~N'>i 4l'h 6o 2 REPEAT hCCURACYo 6o2N1 Repeat,hccuracy at any fixed temperature isi (a)g 5$for time delays of 200 seconds or less, (b)g 1(4 for time delays of 200 seconds or greater~NOTE The first time delays afforded by Model E7012 relays.with"H" (3-30 min.)and"I" (6-60 min.)time ranges vill ba approximately 15$longer than subsequent delays due to coil~...,tampgratupa rise~Ni hN...'..','...~."" iTT h>.'.~: 'N!.'.':.T a 6,3 COIL VOLTAGE, r 6.3.1 hll coils may be operated on intermittent duty cycles at vol-tages 10$above listed maximums.(Intermittent duty~Maximum 50g duty cycle and 30 minutes"ON" time.6o4 CONTACT RATINGS~GAG\)MENT,.

HOo.'E7012/E7022'ONTROL.

PRODUCT&".('.AIJEII>CE<CORPOtQflc'N'.

~" T~:DIVISION,'oNTRQI PRQDUGTs DIVIsIDN~It&I%CO UNIONN.J.

D70&3, REV.D.., SHEET2 QF 22...1&4 4/40""~'T'"~'"~: '~.:~"'~~C ONTROL PRODUCTS DtVISION ,oIneIoce AMf RACf CORPORATION CONTROL PRODUCTS DIVISION UNION, N,J.07083~~h~<~TEST REPORT NO'S-1000 REV."..A'.SHEET 80..OF 105 0'il.

C 4,4,1 c C c o o (Resistive Loads)CONTACT VOLTAGE'IN.100,000 OPERATIONS MIN, 1 000.000 OPEtIATIONS 30 vdc 110 vdc 120 vao, 60 Hs 240 vac,'60 Hx 480 vao, 60 Hx 15,0 1,0 20,0 20.0 12.0 7,0 0,5 15.0" 15,0 10,0 di4i2 Ra in s UL.~~4 Q'I~Contact ratings as listed under the UnderTTriteri Lab.com-~...~.ponent.recognition program, for.100~000-operations; 10 Amps, Resistive 240 vao.-1/4 Horsopovor, 123 vac/240 yac Per Pole 15 Amps, 30 vdc 5 Amps, General purpose, 600 vao~,'7,,0 S CE PRO SION~7o1 PROJECTED QUALXFIED LIPE, 7,1,1 Ten (10)years from date of manufacture or 25,000 operations, TThichovor occurs first.(This statement does not alter in any+ay the TTarranty on the relay.)7o 2 MAINTKQNCE SCHEDULE~7o 2+I Replacement of the device after 25~000 operations or 10 years from date of manufacture~

or before.7,2,2 The date of manufacture can be found in the first four digits of the serial number TThich is located on the nameplate.

The date code used is a four digit,number reflecting year and seek of manufacture; et e*'.~';.:;.',.

i;-':.': "..First":tTTo digits Iindicate"year'Second two digits indicate TToek.EKhMPLEI Date code 7814;78 indicates 1978 14 indicates TTeok of April 3 thru 7 as year and TTook of manufacture<

AIDDLL E7022PCOO1 COIL 125VDC SENAL 7814"+<<" 1~5 TO 15 SEC~~LI+ONTQPL';PRODUCTS'-

~'.'.AMEITICE'coRPoRATION DIVISIONcoNTRQL PRQOUOTs olvlsloN UNION.N.J.07083 REV, D, SHEET OF..-Q'a<+'~~f~a 4 g~w+~'~-CONTROL PRODUCTS DIVISION.OITIetoce

.AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J, 07083 TEST REPORT NO.REV;A<SHEET 81-"OF 105--:

~l 7,2,3 No field repair!or modifications are alloved.A complete relay must be ordered vhora spares are required, 7.3 QUALITY ASSURANCE.

4~7e3oi eli rehce Pro rem.Agestetdevices are built and contro e roug an cate lished quality assurance program%which is in accordance vith the applicable requirements of ANSI N45 2 1977l 10CFR21j and 10CFR50f Appendix B 7,3.2 Tracoebili Records.Device treceability records vill be meinteino y or a period of 11 years from the date of manufacture.

7,3;3 Confi ration Control, The configuration code (See Figure 1)s a su x to o model number end provides a means of identi fi'cation end configuration control, When a Class 1 chango ia rocessed on the product, the configuration coda vill advance-001 to-002, eto.)and this specification vill be revised if necessary 7o4 QUALIFICATION TEST REPORTs ES1000e~'7o4yi The actual qualification test report, from vhich the data presented in this specification has been derived, can be obtained from Control Products Division of Amerace Corp.by ordering Teat Report Number ES1000,~w CONTROL PRODUCTS OlVISlON'RAorrrco I , Amerece Ccrpcrstbn I CcntrcI products DMsbn I 2330VsuxhsllRDsd Unbn.New Jersey 07083'alex 138 978 r~or.'PRoojcze owsroII"

'.~IuIERAC8.CORP@RATION..

r,~*~'DMSION'NION, N.J.orees'OgJMENT NO.E7012(P7Q22, I, REV,, D SHEET M,OF.~~1I q~r n'r r~/~py.r rr~rr~g-'~i,'I',r e,,w aya vy~', rrSr;es,~w r" r~'.~'tuS.~'Ink-rI;~ri.I;~.-~.",~;~.;~""*CONTROL PRODUCTS DIVISlON o Ille loce.AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J.07083 TEST REPORT NO ES 1000 REV,.A.-..SHEET: OF

APPENDIX 8 ESTABLISHED AND/OR VERIFIED NUCLEAR SAFETY RELATED PERFORMANCE CHARACTERISTICS FOR MODELS..............E 7.0!9/,E 71,0.24~~l~~~P THE FOLLOWING CROSS REFERENCE CORRELATES OLD TO NEW NUMBERING SYSTEMS: AS STATED IN WYLE AS STATED IN AMERAGE TEST REPORT NO, 43706-2 TEST REPORT NO.ES<<1000 (OLD CATALOG MODEL NO.)(NEW CATALOG MODEL NO.).:."-":-"79$4ACE;'"" i"-g.'-~:i<<'":;i".E7014'AC001".~.'"-~",;'".=:.-".-:-.~"'"-"<<:.-

~~7024AGE 701 4PCE 7024PGE E7024AG001 E7014PG001 E7024PG001

~~~~~s~~\gff]~'rJ<~

gg'p~')p i~jr]+>w.iE'i<4gs'Nr",)'d+,tell ~<<44'e tt'h""..sA.~-I'4.+pt.w+Psi+(PAL.CONTROL PRODUCTS~~DIVISION AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION.N.J.07083 TEST REPORT NO.ES-1000 REV~A.,SCREE'T830F 105 1>> PRODUCT SPECIFICATION E?014/E7024 TITLE MODEL E7014/E7024 SERIES TIMING RELAYS CLASS 1E PRE ARE DATE 1-3-b'o APP 0 ED g..f-8-f5 g g-fo ROV REVISION INDEX CHECKED.Wit W~9-a-Zd NUCLEAR SAFETY RELATED ECO RE 80-48 D SHEETS EFF hU DATE 4-3-80 ECO RE SHEETS EFF DATE REVISION STATUS.OF...SHEETS RE V SHEET 1 2 5'4 56 17 1S 19 20 21.22~1 1,0 PURPOSE'1 1 The purpose of this specification is to define the performance characteristics of Control Products Division of Amezace Corp (CTP)hgastat relays identified herein.The perfomance charactezistics stated, were derived from the results.of..a:qualification test.pro-gram, which was designed to measure the perfomance of the devices under normal and abnormal (Design Basis Events)conditions as spec-ified The qualification test piogram used was in accordance with the requirements of IEEE STD.323-1974 (IEEE Standard for Qualify-ing Class lE Equipment for Nuclear Power Generating Stations)and IEZ STD 344-1975 (IEEE Recommended Practice for Seismic Qualifi-cation of Class 1E Equipment for.Nuclear Power Generating Stations~~~NOES In the following information reference wi11'-'lso be made to IEEE STD 50k.-1978 (IEEE Stand:mi for Seismic Testing of Relays).JS~ri'2 0 LIMITATIONS OF TEST RESULTS~2TL';.,Since. it.,ie', not,yosskb J e..to, define She:conditions'-fog-eyHyI coTI;,'s"'eiv'able>plicatf.crii"foi relays'P thosi parmetersP'hich in.practice encompass the majority of applications, have been speci-fiedo 2.2 If this data is not applicable'o a particular requirement; then proof testing must be performed for.that particular. case COJ4TROL,; PRODUCTS.AMERAGE.coAPoRATJoN .DIVjS*ION".'," C4ATQQL'IIooUcgh D<vistdhf'NION, N.J.07083 DGCUI"NT NO'7014(E7024 J'EV D SHEET 1 OF~2 J.~~.s~~g g 8>%,Pj,~1 I+NNPSq J S+~rP JJP T~p k g~~-E~~V CONTROL PRODUCTS DIVISION AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J.07083 TEST REPORT NO.>4 It is the responsibility of the ower s stem fccilit desi ers to combine data on seismio and environmenta performance o t ie golays to arrive at an acceptable. equipment design for a particular.appli-cation.NOTE Control.Products Division.of hmerace Corpor-ation does not recommend the use of its products in tho containmont areas of nuclear power generating stations.A 3>>0 UALIFICATION TEST OUTLINE, , 3.1.hGINQ,SP~TION.. (10..year.or. 25,900.operations. qualifi ed life).: 'The fol owing sequence of tests was performed on hgastat devices identified heroin (prior to seismic fragility testing)~The sole intent being that the combination of these tosts, with applied margins, degraded the rolays and their related hardware to a state which constitutes tho equivalency of their end of service con-.dition to satisfy the aging requirements of IEEE STD, 323 1974 and IEEE STD.344-1975.P~.(a)Radiation A in~(2.0 X 10 rads integrated dose.)This 5 osage is considered to be of sufficiont integrated.ex-posure, with margin included that excoeds the adverse plant operating requirements for areas outside the reactor containment building.Mainly the auxiliary and control buildings.(b)C clin with Load A in~(27,500 operations with one set~o contacts loaded to 20 vac, 60 Hz at 10 amp or 125 vdo at 1 emp, which is rated load.)The oh)ective of this test was to operate the devices at an accelerated rate with contacts loaded.The intent being to exceed by 10$.the amount of mechanical operations the relay will see in service.Also, by loading the contacts, the wear at the end of the tost should exceed their normal end of qualified life conditions.. NOTE i(5 margin added to cycles (25,000 plus 10/~27,500 operations) 1~~CONTROL PRODUCTS mf RACE COAPOAATION ,.CQNlIIOL BeOuCjS yviSi~..'f4.t'>>!i4$N~Spm5+s-"4.,"~ ~\I'I 101 who', OOGUMENT NO>>B7014/E7024 RSV'>>~%~: f/'.'~~<"!'N>>DAlOIOCO CONTROL PRODUCTS DIVSION AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J.07083TEST REPORT NO'S-1000 REV.'A'"'SHEET'QF~ k t;.5'I~~I (o)To oraturo A in, (100~C for 42 days)s tost su jocted the relays to an artificially olovetod.temporature (100'C)for an extended period of time (Forty two (42)days)<Tho device performance was meas-ured boforo and after tho thermal stress.Negligible degradation in device performance stands as evidonco of cenability to handle the thormal aging requiromonts of Class 1E.applications. (0 test, sufficient interactions were perfozmod at levels.less than the fragility level of tho devices in order to satisfy-with required margins, tho soismic aging require-ments ok IEEE STD.323-1974 and IEEE STD, 344-1975, 3o2 BASELINE PERFORMANCE TESTS'.2.1 In addition to the aging tests, a series of baseline tests were conductod before (in order to establish a data base)end then immediately following eich aging sequence, with tho pu~so.........,,.being to measure.the~ffocts,.if any, on.the various dovicos."'o2o2 The baseline tests consisted of I (a)Pull-in Voltage (b)Drop-out Voltage~"(c)Dielectric Strength at 1650'vie,"60 Hx'(d)Insulation Resistance at 500 vdo (e)Operate Time (Milliseconds)(f)'Recycle Time (Milliseconds)(g)Time Delay (Seconds)(h)Repeatability (5)(i)Contact Bounce (Milliseconds at 28 vdc, 1 ampere)())Contact Resistance (Milliohms at 28 vdc, 1 ampere)3,2.3 The data from these tests was measured and recorded.This data.was used for comparison to functional data throughout tho qual-ification tost program.,t9 measure eny.dpgrpdatioa.in..tIIe,yor-,""foriiianbe'f'-".the zilays'."""l "'-.'"**'+3 SEISMIC QUALIFICATION (IEEE STD'44-1975 and IEEE STD'01>>1978) ~3,3,1 Tho artificially aged devices woro sub)ected to simulated seis-mic vibration, which verified tho individual dovico's ability to perform its required function;before, during, and/or follow-ing design basis earthquakes. <~,.~4~C~$P-4~~a'"'pro~~C.NTROL PRODUCTS~~>MEAAGE c4APORAnoM DIVISION-..coN RQL PAQDUG'ls o(ymlos e aae ciao 00CUMENT NO.E7014/E7024 @Vi!5;+i'SHEE'fW"OR~<: +I W4;:."'ONTROL PRODUCTS DIVISION.C4lle fCKO~~AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J, 07083.TEST REPORT NO.REV,.:A SHEET 86.OF.105 3o3e2 Using a Generio Required Response Spectra (RRS)for control systems purposes for the ma)ority of nuoloar povor plant locations in the continental United States as a Guide the devices should have met, exceeded, snd/or establ s e t elr ovn fragility levels.3.3.3 The relays vere tested in the following electrical states.(a)Non>>operating Mode (Relay ooil de-snsrgired -off-delay relays timed out).(b)Operating Mode (Relay coils energised on-delay relays timed out).(c)Transitional Mode (Relay time delay)vith nominal rated voltage, less 10K, applied to coils.Relays timed out twice during seismic test, 3e4 HOSTILE ENVIRONMENT+ ..3~4.1...The-relays ere not recommended for'use"in the actual'reactor containment area, but ere intended mainly for use in the auxiliary and control buildings. Therefore, in lieu of a loss-of-coolant accident (LOCA)test, a hostile environment test vas performed. 3,4,2 hfter simulated'ging and seismic fragility testing, a combin-ation temperature/humidity and under/over voltage test vas conducted in order.to'demons'trate"that the dev'ices viIX function under adverse plant operating conditions even after having undergone all the aforementioned aging simulation end seismic qualification testing, 3,4,3 The relays vere operated at minimum end maximum yolteIIe extremes;85 and 120 percent of rated voltage for hC devices and 80 end 120 percent of rated voltages for DC devices.NOTE Plus 10/vas added to maximum rated voltages~to satisfy margin requirements per IEEE STD.323-1974.3.4.6 Five (5)minimum voltage end five (5)maximum voltage oper-ations vere performed (time delays recorded)in each of the.~followiug. environmenteg cond',tions:, 95$.zegetive;humidity at.", i'""40~F';-50;F;"70'P';:,904F,"ZIO'F;" X'30~F," 150sF, 1654F'and'1724F.~N018*Plus 15'F vas added to maximum use temperature (156 F)to satisfy the margin requirements of IEEE STD'23-1974+ PWTAOI.PRODLCTS l)MSIOH DIVISION vs, s.v.maa., IRlNtCKO DOCUMENT ND,:E7014/E7024 REV~, D:,,SHE@.'MERACE CORPORATION CONTROL PRODUCTS DIVISION DNISION...,, uNIqN, N.J.07os3 TEST REPOR~-1000 R~."A."-'HEET 87 OF'105 >>>>~-3;5 POST TEST INSPECTION 3'>>ill Upon completion of nll testing, onch relay vns thoroughly inopocted. The condition of mechanical and oleotricalg ports and the relay ense vns rocorded.,3.6 qmLIFICATION TEST SUIIMARY.3,6+1 Tho Bnsolino Porfozmnnce Tests (Pere.3.2)vore conducted beforo ond nftor onch special test in order to measure and record any effocts on the various devices.'.6.2 The Qualification Tost ves conduoted in the folloving sequence>>(a)Baseline Test (Initial)(b)Radiation-Aging Tost ,, (c)Baseline Test-.(Repeated)..(d)Cycling vith Load-Aging Test.(e)Baseline Test (Ropeated) .(f)Temperature -.Aging'Test (g).Baseline Tant.(Repeated) ..~-.~..'...~.~~..~-.(h)Seismic Aging end Qualification Test~'i)Baseline Test (Repeated) ())Hostile Environment Test*(R)Baseline Tost (Final)\(1)Post Test Inspeotion 4>>0 DEVICE INDENTIFICATION 4>>l CATALOG CODE NUMBERS 4.1.1 Figure 1 illustrates the method of identifying, by catalog code>the Model E7014 end E7026 Series timing rel.eys>>, 4,2 ACTUAL MODEL NUMBERS OF DEVICES TESTED>>(a)B7014AC001 O'E7014PCOOl (b)E7024AC001 8 E7024PC001 >>$'4j t.h W>>CONTROL'RODUCTS 'MPERAGE GOAPoAATloN PIyjSIP..'0NYRoL~UGIs'lv$os,, SN SOS'I/SO DOCUMENT NO.E7 j14/E7024'$~t>>>>>>')CONTROL PRODUCTS DIVISION AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J.07083 TEST REPORT NO'S-1000 REV.A SHEET.88 PF 105, 'Ywoo Ch p 00 0 C o e+m zOy 0 0.z~~m 00 zoo c Cg)Og Q-0 CO Z 0 z 22 I'l, O 4'C,'lg~O:,;:!2 O.O.g.'.-0::'I-'0@.i jz0.0 IQ~4.".221).cn G'UCLEAR SAFETY RELATED 1 ACASTAT TOOO SKRIKS'TININDRELAY \CONTACT ARRANCEICNT FOUR tOLK DOUSLK TIYMRI OtERATI ON.>>I DN DELAY Off 4ELAY.AC YCLT ACE DC VOLTA CK 7()'4 COIL COOK A 120 110~tl0 220'C AOO 5fo K ti F 12T C 2AO H 12 I 6 J t08 N 24 N AO 0 26 125 0 1t R 60 4 tfo T ffo U 16 Y V 96 Y 6 2 220 V 6OIA" Y 5OHA Y SOHA Y 5WA Y COHA Y 60HA Y 60HI Y fOIA Y 5OIA Y SOHO Y 6OHA Y 6OIA VDC VDC YDC VDC VDC VDC VDC YDC'DC'DC~YDC VOC YDC TINE RANCE%CDDK (ET026)~1 To 1 SEC>>.4>>5 TO f SKC>>C 1>>5 TO 15 SKC>>D 5 TO 50 SEC>>2 20 To 200 SEC F 1 To 10 NIN>>N 5 To 50NIN~I 6 TO 60 HIN>>J HOT AVAILABLE C 1 TO 500 SKC%IOOELS@TOSS ARE AVAILASLE VI TH LKTTERWAL I SRATEO DIALS ONLY, TIC UttKR ENO OF TlC TIIC RANCES IN TICSE NODELS NAY~E TVICK TIC~VALUES SIOVN~coaK (E7016);~t To 2 SKC,~4 ,2 To 9 SKC, I C 2 To 20 SEC>>'i 0 10 To 100 SKC>>t 50 TO 500 SEC.'1.5 To 15 NIN,'TO fOHIN.FACTORY INSTALLED OFT IONS FKaf ORNANCE SFECIF I CA'I IOUS Oll THIS SHEET ARK-NOT VALID FOR NOOELS VITH FACTORY INSTALLKO OFTIONS~ON ALL IODELS VITH FACTORY INSTALLED OFT I ONS~CUSTOKR ASSUICS RESFONSI~ILITY OF KSTASL ISHINC VALIDITY Df~KRfOAHANCK DATA IN KSI COO>>CUSTON ICNIFICITI~ CUSTOKR StECIAL SOOIF ICATIONS VHICH DO NOT AffKCT TIC f WCTI OIAL CHARACTKRI ST I CS OF TIC WIT OR TIC RELEYA~>>OF tKRFORNANCK DATA IN K$1000 ARE COND C2000 CR HIER>>CUSTONER StKCIAL NODIF ICATIONS VHI CH OO AffECT 1lC FWCTI ORAL CHARACTERISTICS OF TIC WIT AIO TIC RELEVANCY Of tKRf ORHANCK DATA IN K$1000 ARE COOED C1999 OR OKLOV>>FOR TICSE WITS TlC CUSTOMER ASSIRCS RESFONSISII.ITY OF ESTAILI SHINS VALIDITY OF~ERF ORNANCK DATA IN KSIIXX4 COO'CIST I ON>>2!0>>Piguze I Devf de Code'Design'atbma 1 5e0 LA DESIGN CHARACTERISTICS ~5,1 DESCRIPTION OF OPERATION+ 5+1+1 Mode E7014 (See Figure 2)Applying a continuous voltage to e co 1-L2)starts a time delay lasting for the preset time.During this period, the normally closed contacts (3<<5, 4-6 9-11, 10-12)remain closed..At the end of the delay period, the normally closed contacts break and the normally open contacts (1-5, 2-6, 7-11 8>>12)make.The contacts remain in this position until the coll is deenergized, at which time the switch instantaneously returns to its original position.Deenergizing the coil, either during or after the delay period vill recycle"the unit vithin.075 second.'It vill then provide a full delay period upon reenergization regardless of hov often the coil voltage is interrupted before the unit has been per-mitted to"time-out" to it's full delay setting.L1~HYPO L2~t i TO PICK UP HAIN CONTACTS t I'TOTAL DELAY SET ON DIAL*ETOI4 COIL (M)'(4-6)I N Oo (I-Sj(2-6) ~,I ENERCIZEO OEENEACIZEO CLOSED OPEN CLOSED OPEN~it 1 i+CLOSED OPDI'CLOSED I N,Co HAIN 9 11)(.10-'12)I. CONTACTS , N I!(T-I I)(e-12)I OPEN Figure 2.Operation of E7014, On-Delay Relay 5,1.2 Model E7024 (See Figure 3)hpplying a voltage to the coil~or at le(1st~075 second vill instantaneously transfer the switch breaking the normally closed contacts (1-5, 2-6, 7-11'-)2j and making the normally open contacts (3-5, 4-6, CONTROL'IRQDUl'TS.,".'. AMERIAGE coRPoAATIQN P(VIS~ON','oNTRDL'PRDDUcTs DlvlsloN"~UNION.N.J.07083 OOGUMFNTt$0 t E7014/E70$ 4, SHEET 7 OF 22 I,fo T~'.err,I<<t")'I'+~>~~r.v~t,N.A~~~~'~i" AMERACE CORPORATION CONTROI.PRODUCTS DIVISION UNION, N.J.07083 TEST REPORT NO'S-1000 REV,'A SHEET 3Q, OF~' ~I e 0 9-11, 10-12).Contacts remain in this transferred position as long as the coil is energized. The time delay begins immediate-ly upon deenergization. At the end of the delay period, the sTIitch returns to its normal position.Reenergizing the coil during the delay period will immediately return the timing mech-<<nism to a point where it will provide a full delay period upon subsequent deenergization, The switch remains in the trans-ferred position, TOTAL OELAT AS SET ON OIAL L'RfYOL2 TO ORQP OUT.r-.NAIH CONTACTS ETN4 COIL I I (I-S)i-S)K.O, (3-5)(4-6) I I I'I EKERCIZEO OEENERCIZEO OPEN CLOSEO OPEN CLOSE 0 I~\~IQIN ONTACTS I ,I (T Il t812)I I 12)I OPEN CLOSEO OPEN O.0SEO Figure 3, Operation, of B7024, Off-Delay Relay Se 0 PHTSICAL C19NACTERISTZCS+ (" 5+2 2 A xfma Ve h.~~(a)Model E7014 and,B7024 pith (AC)coils-2,43 lbs, (b)Model E7014 ind E7024 with (DC)coils 2.57 fbi NOTE%eight may vary slightly with relay coil voltage specified. ~y ,p.%$$+I+~l'hy CONTROL PRODUCTS': AMERCE coAPopATIOM .DIVISON CONTRoL PAoovcTs QYIs>oN N si'e-'f leo OOCUHEA NO'7014gE7024 %%In.-',~NBA O~-='-'=-'~';.--.g CONTROL PRODUCTS D!VISION.AMERACE CORPORATION CONTROL PRODUCTS DIVISION.UNION, N.J.07083 TEST REPORT NO'S-1000'REV.A SHEET'91 OF 105 -3.25 REF.2.88-2.57 MAX..I99 DIA, 3.32 MAX.-2.83 MAX.AGASYAYi.25 REF)~~h~CO%@lilt.750 I.500 5.82 MAX L 2.5 0 REF.~~~')QUALIFICATION TESTED FOR VERTICAL OPERATION ONLY" Piguze 4.llode1 87014-end B7024 Outline unct Dimension Drawing 5,2,3 erminals.Standard screw terminals (f8-32 truss head screws supp e ere located on the front of the unit with permanent schematic markings.Barrier isolation is designed to accom-modate spade or ring tongue terminals with spacing to meet industrial control specifications. 5,2,4 Linear Time Ran e hd ustmen...(a)Model E7014 relays ere available with..letter-calibrated,.'-'~".".diaXe lonly.." The uppere'nd"othe-'tive'ianges'n'hes'a; Models may be twice the value specified. in Figure l.(b)Model B7024 relays are furnished with dials calibrated in linear increments covering the range selected.~~~~IP$,T.i."pip'.)i,/ CONTROL PRODUCTS sH 234 i/eo DOCUMENT: NO~$7Q141B7Q24 %V~g~x;SRE&g.me~ h j si;g)I+e'/CONTROL PRODUCTS'IVISION-" AMERACE CORPORATION .CONTROL PRODUCTS DIVISION UNION, N.J.'07083 TEST REPORT NO 0 REV.A...SHEET 92OF 105., 5 3 OPERATING CHARACTERISTICS ~5,3,1'Environraental Conditions>(Qualified Life)PARAMETER Temperature ('P)Humidity (R.H')Pressure'Radiation (red s)MIN, 40 10 NORMAL 70-104 40-60 htmospherio)fAX,~~156 95 2.0 X 10 (Gamma)5,3,2 cretin Conditions, (Normal Environment) NORMAL OPERATING SPECIFICATIONS' RELAYS W/(DC)COILS REIAYS W/(AC)COILS~~Coil Operating Voltage, Nominal (Rated Pull-in (f of.rated value)'Drop-out (f of rated value)~~Power (Watts at rated value).Relay Operate Time (In ms)Model E7014:.Model E7024 Relay Release (Recycle)Time (In ms)'.Model E7014'odel'7024 Contact Ratings, Continuous (Resistive at 125 vdc)(Resistive at 120 vac, 60 Hx).Insulation Resistance (In megohms at 500.vdc)Dielectrio (vrms>60 Hr)Between Terminals end Ground'etwe'en Non-connected Terminals Repeat Accuracy (See definition in'..Paragraph 5.3.2.1).... hs Speo 85$Min, 10$Approx;8 Approx, N/A'.'75 ms Haxi 75 ms" Mex.'/h'.0 emp,'0.0 amp, 500 Min.ll500 1',000+10$As'Spec 9N Min.5(4 Approx.8 Approx, N/h 75 ms Max.~, r>~75 Ms Max.N/h 1,0 amp 10.0 emp 500 Min, 1,500'i000 .+10/e~r r f,~<5 3y 2y 1 Re ea hcc rac.Repeat Accuracy at any f ixed temperature s e ne es Ref, Bema Part ICS 2-218.07))"The repeat accuracy deviation (AR)of a time delay reI,ay is e measure~coN'f RDL'RDDUcTs. 'A0ERAcc'coRPQAAlloN 'IVISION coNlRol.PRooucts ev>sioN VN/ON.N J.@loca,..~~~~~.<~>'rCP""fl'('r.(~ -: 'isrr~" tII'f/o'20 DOCUMENT NO>.'E7014/E7024 8<y.e~.D,~,SHAW T OF~CONTROL PRODUCTS DMSION olne loco AMERACE CORPORATION CONTROL PRODUCTS DIVISION..UNION, N.J.07083 REV.'A SHEET OF'EST REPORT NO~000 0 of the maximum deviation in the time delay that will be experienced in five successive operations at any particular time setting of the relay end for any particular operating voltage or current." Repeat Accuracy is obtained from the following fozmulaI~(T,-T2)Ag a 100~(T,+T2)mere~Tl Maximum Time Delay T2 Mi~Th s Delay 87014 On.Delay on pull-in units with timing range of 1.5-15 min.and 3-30 min.the first delay will be approximately 15$longer then subsequent delays due to coil'emperature rise, NOTE Dial settability with respect to the indicum (Marking on the regu-lating dials).is not,.included,in ""',"+e'above repeatalKXity value 5,3 2,2 Dial Ad ustment E7014 Each dial is calibrated with the etters t rouq B" with the symbol (A)>which pre-cedes the letter'A", as the starting point.Between each letter are three lines for fine ad)ustment. The setting (A), which precedes the letter"A provides minimum time delay snd the time.delay.is.increILsed.gradually until max"" imum tihie delay is attained at setting."E"~After adjusting the time delay setting, the relay should be operated elec-trically two or three times to check the thne delay.5,3,2,3 ia Ad ustment E7024 The calibration markings, as with most ming re ays, are for convenience and to reduce the required time for setting a relay to a specific value.However, relays can be set accurately by using the following procedureI (a)'Turn regulating dial (Located on top of relay)to oorrespond with value desired.(b)Record one or more time delays.If more then one time delay is recorded, average the results.{b)Compare the value obtained with the value required.If value obtained is less then the value required, turn regulating dial.clockwise, slightly.to increase..time,-,"'H'aXue,obt'ained'"i's greator.than'the'al'ue"'recorded, turn regulating dial counterclockwise to reduce the the, (d)Repeat steps (b)and (o)as necessary, until required time delay is achieved.5,3.3 era i Cond, (Abnormal Environment) ~%g'.AMERACE'CORPORATION , OL MO~>u'ONTROI.PROOUCT9.OIVI9ION DIVISlON UNloN, N.J.0709$DIIWIDCO.99i=TAO'DOCUMENT NO E7p14 g7024 RP(~'P,',,EET 1 QF~CONTROL PRODUCTS DMS10N oIne loco AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J.07083.TEST REPORT NO REV.~~.SHEET~~OF~~~ P ADVERSE OPERATING SPECIFICATIONS NORMAI DBE>>A DBE>>B>>DBE>>C>>DBE>>D>>Temperature (iF)Humidity (R.H')Coil Operating Voltag+(5 of Ratel)Model'Z7014 AC Mbdel'E7024 (AC)(DC)Seismic Response~70-104 40-60 90 110 85-110 90-110 85-110'40 10-95 90 110~85-110 90-110 85-110 120 10-95 90 110 85 110 90-110 85-110 145 10-95 90 110 85 110 90-110 85-110 156 10 95'0'-110 85-110 90 110 85 110*All coils may be operated on intermittent duty cycles at voltages 101 above listed maximums{Intermittent Duty~Maxitnum 5%duty cycle and 30 minutes"ON" time.)~, ao For Seismic Response see Figures 5, 6 7 for Model E7014~..and Figures 8, 9 and 10 for Model E70)4.v~r)v~5.4 SEISMIC RESPONSE.5i4+1 Conditions of Seismic Tests,~.(a)Value of Damping Used 5$(b)Device Mounting Vertical'nly (Rigid Test Fixture)(o)Mode.of Vib'ration Identical (Dependent) Biaxial Inputs (45'hruster)(d)Seismi,o Input-Random Multifreguency (Spaced at 1/3~Octaves Over a Range of 1 40 Hx).30 Second Duration.5,4,2 Res onso S ectrura.Figures 5, 6 and 7{E7014)and Figures 8 E 2.represent the actual vertical and horizontai .,:.'..",, test response ef.'.the.welays Xn'heir,threq,electrical, statoy;~;,'tieing'the k'ai1ure Criteria'specified in Pnr'a, 5,4,4 these valises'r vere derived by combining the lovest test response spectrum (TRS)values from the four test orientations and multiplying ~that composite value by 0.707 due to the 45-degree inclination of the tost machine, Also, superimposed on the graphs are the folloving: ~v CONTROL.9RODUCTS'AMEtlAGE coRPoRATIolt ~'stt aas-Mso DOCUMENT-IIO o..E70j4/E7024 RE:IIt",-:.O'."P+at~ei-~~~ ~rr CONTROL PRODUCTS DNISION~'otttetcKo AMERACE CORPORATION CONTROL PRODUCTS DIVISION.UNION, N.J..07083 ~TEST REPORT NO.ES-1000 REV.A'HEET-~>"OF 105 K PUtL SCALS SHOCK SPECTRUM IS pasht IIODELS TESTED I E701d AC001 tD 0 10 0 100 IX TIXXD E701SPC001 OAAIPPKI~5>>I~The SXS shape 1st S peteent detnIP In!I, It deaned III foot pobtist pots}i>>1.0 Xs and an aces}etaoon esp}a}to Xb peteent ot the XPA!i pabst D>>4.0 Xs ind XSO pe}sent of the XPA pobttt>>1LOXsand2$ 00eteentottheXPA poht 0~XLO Xs and~lett}etptst Io the XFA.~>>~~I~l tH I I ji~I~~TEST~~RB SPOH Ill;li'i:Ii Qs"I Ixsc st~se1 ttlb I: Siaitosan ntspett'S SPCC}nv>>SIIAPC~tt'I il al caL ARI'F I RRS~~I~~ll nl~I Il 111~I~t'n~I I~et~~~~~t~~I~.t~~~~S~~t~~I~~~~~t~Otst~~~~~~~~~>>~CONPOSITE OF FB/V-sSS/Y ISS/V+IFB/Y+ X~70T DUE.TO il OF TEST HACHINE~A DE (DE-ERE')B)(11t517) INCL IHATIGN~'t\g t'igure 5, Model E7P14o ResPonse SPectrTfms Non-OPerate Mode t~~w~~e~.i'.Cb t e I~CONTROL'RODUCTS ~'AMERACE CORPORATION ~~, I DOCUMENT'Np.'Iy'7p1'g'/E7p2j'4;9:P~,t'SHQKT~SOF~st ., vfh CONTROL PRODUCTS DIVISION AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION,, N.J.07083.~.,.TEST REPORT NO'S-1000 REV.A'HEET'S6 OF 105' ~p0LL HAlf SHOCk SpaCTRUIYI fe piehf HOOELS TESTEOI E7014 AC001 ID O 10 O tm I TOOXS 0AM'Q j!f,'I Ii I,, ji Ij'I'Iii Ijj!i!I'!ll'jl: IH fi I IS The dff ehepe fat f percent damp bfa), Ie defined by foflr pobite: point l>>1.0 Hc and an acceleresoh efptll to 2S percent of Ihe ZFA pobftD>>4.0 Hc and 2SO percent of the 2FA pobtt X 1'SONS Wag pmentor the 2F*pob I 0 aa.'0 jh a a W~d to 0 0 SPA.~t I tt>>'i I I Ii~~f~"I~~~TEST R SPOIISE~o v a'~t'Idy~ICCC SI~SOI IS)Sre>>OeaOa SSOSSC.".II SSCCI auM S Reef I!II,: Ii f J:I'-I.-..f: -, a ART IF I Cl AL R~~~~~v LI~A~~iiia IH~~~~~~~0~~~~~~~~~~~~~~~~>>10~~~100 IIXXS cOHPOsITE 0F FB/Y-.tss/v-Iss/v+IFS/Y+ x.707 SUE To 45o IKcLIIIATIo'I OF TEST HACHIKE~Figure 6 Modei E7014, Response Spectrusf, Operate Mode~~CPNTRPL PRPDUCTS AMEAAcE coRPoRATio~ DIy!S pN CONTROL PAOOUCTS OIIIISION j.t..Orf.OTOILS.It'~.~f H 220 1/SO OQCUHE NT" tJO.E70'14)P70$ 4 RE!I.,q-:.':Sjgg7 >4.qF.~CONTROL PRODUCTS DMS(ON AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J, 07083.TEST REPORT NO ES-1000 REV.A SHEET'OF 8 Ill 1>4 I EE IRI Tht SIIS shape (at 5 percent dantp.Ing)f la drOned by four potnts:~pabst A u LO Hs and an ease!erat!on equal lo 25 pervent of the XPA pabst D~4.0 Hs and 250 percent of Ihe 2PA pabst r~10.0 Hs and 250 percent of the 2FA pobft0~22.0 Hs and~level equal Io the ZPA.~IILL SCAN SHOCK SACTIIIIM tB peat!I'HOOELS TESTEOI E7014ACOO'I TD D 10 ET 100 IE tmrI E7014P COO I oAh<<RNO~5+~~~n IIR~'2!!l.E I l<<I" rstc sfi ses sfs sraffosao Rtseovs$PEcTRuM snaRE'r TEST h.RESROII~E ART If ICAL RR Ifu.:=-=!Il!In I!E.S~~~I~~I~~~~~~~~~~~~~~~vo'0 IIXU E I~(>CONPOSITE OF FB/V-155/V-155/V+sFB/Ve X~707 0,-.TO 45o INCLINATION OF TEST NACHINEf E figure 7a Mode2 E7024, Reeponee Speotrum, Traneitional Mode r~h I CONTROL 7 RODUCTg.'AMERAC'E CORPOIIATION; 'XU2RMIlL 50GUI4E/T NOv,E7p24/g7p2$ RlpV"W"'SHEETS'~CONTROL PRODUCTS OViSION AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J.07083.~TEST REPORT'NO'S-1000 Ra(.'A SHEET'9 OF, 'h'%4 ¹ILL SCAL4 SHOCK SPECTRUM I>>Paatt tft EI 10 0 5IKI I 5ÃÃXI Owens~W HOOELS TESTEOt'7024AC001 E7024PC001 ih ii ii iii tpt The 644 shape fat 4 petoant damp-hgI, ts defhed by fatti pohta: 'oht d~LO Hs and an aceeietaUoo etptai to 25 peteent of ttte XPA poht D~tLO Hs and 250 pescen t of the 2PA poht C p 16.0 Ha and 250 peseent of ibe 2PA poht G~25.0 Ha and a Ieeat ettttst Io the 2PA.Iic~~~,.~III I'll hi Iii I'..stcc<<e sot seta$5SROARO ttt$POR$$$PtciRVM$ttapc'ART If I CIA!..HACILI T E TEL t t'~t~~'"-'=Ism I~t~~~~t~~~10-5 CO 5IKO aCOHPOSITE OF FB/Y-tSS/V-tSS/YetFS/Ve X~707 OVE TO 4tto IHCL IHATIOH OF TEST HACHIHE~Figure 8a Model E7024$ResPonse SPeotruia, Non-OPerate Mode , p,'Ptr~~~I>>I CONTROL PRODUCTS:: AMERA'CE CORPORATIOH ~'DI)/IS!ON CCHTROL PROOUCTS OIVISIOH"'i~'~~~r"'tn'R+NILt't"~'t H 424 1/40 DOCUMENT'NO a E7014/E7024 REVa", a'IF'Hgff~k6 OF~2 tt~~~t CONTROL PRODUCTS DMSIQN cttttefoce AMERACE CORPORATION CONTROL PRODUCTS DIVISION~,UNION, N.J.07083~TEST REPORT NO'S-1000 REV.A SHEET 99-OF~1 ~IIIA SCAI 0 SHOCH SPSCTIIUM IS Pauli HOOEI.S Tf STS 0t S7024AC001 57024PCOOI 1D a 10 a 1txl I toaa OAhSHWO~5m.~t~I I'll Ill}~~I s~I I Mt~I The SRS chape (at 5 pe!cent darhp..htg), Ie deflncd by four potnte: point l jj 1.0 Ha and an acce!erat!oo estuat to 26 pc!cent of the XPA pobttD jj 4.0 He and 260 percent of the XPA pob!IC~18.0Heand260pcrccntoftheXPA pobt to~SS.O Ha and~lerel equal lo the XPA.}5~~>>I~~I t t'I I II I!It tn~~~I~~jt~" I~I I~!tea 5 50!13 A!t 5 I F.I C RA 5'!0M/ceo 0 zeoljzt ze(crnul4 sHeec iut T,EST', RE 5!IOHSP!IHM'=.S~I}in~1~I~I~~~I~~~~Otrl IIXXI L.'!"!'!j.COHPOSITS OF FS/V~SS/V~55/Ve!FS/Ve X>>707 ON TO d$IHCI IHATIOH OF TEST HACHIHS~.M~~Figure 9~Model'7024, Response Spectrum, Operate Mode~~~~t I~,~5'CONTROL PRODUCTS AMERAcs cot!POIIATION SII sss 1/so DOCUMENT'O.'702$ /$702$AEV'0'D"SHEEY'TOF'~' ~CONTROL PRODUCTS~DIVlSION AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J.07083.TEST REPORT NO'S-1000 SHpm100 OF'105 I~IILL SCALE SHDCK SPICTIIIIM IS Pash)K DELS TESTEQI E7024AC001 E7024PC001 141 D 10 D tM 1 102X!0AM'>>::!!i iii;I!'he SSS shape f<<d~td p.hg), le deftned by four potniet point A o 1.0 Hs and an aces}erat}on <<ptal to Xd peteent of the XPA po}nt D~4.0 Hs and 240 peteent of the Xpk s pobttso lSOHsand240ptteentofthaXPA pobtt 0~22.0 Hs and a Ieeel ettusf to the XPA.~~~~I'e I~~i ttt ut I tt~'I'I~t~~bf I I get~tt FRAGILITY LEVEL ill.}I..=R'I ARI'IF I DIAL RRS I laao st~soi tete srettoeao Rtspottsf spfcrault st}ape l'}I lilt:ltr ll!itu I.tel~~~~~~~I~~~~~~~~~~~~~~~~~te 1 IXXI~'~~e Of TEST ttkC}ttt}E ~Figme 10 Model E7024o Respoftse Spectxtffse Treftsitioftfdl Hode I CONTROL PRODUCTS AAIEIIAGF coRPoAAT}oM SH 22S-1/SO 0"E7014/E7024 'E'}to 5,.SH'E'ET 180F 22~',i<')e afttefcsce CONTROL PRODUCTS DIVSION AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J.07083 REV, A SHEET 1010F TEST REPORT NO. So4o3 Si4o4 t (a)The standard response spectrum (SRS)for relays per ZEEE STD.501-1978, which gives a specific zero period acceleration"G" level for each of the relay states (b)The required response spectrum (RRS), vhich vas used as a guideline end ves artificially created by Control Products Division as a goal or maximum test level, Seismic Test Decry tion.The test machine ves inclined at-egrees to e or zontel plane to simulate two-axes ex-citation., In order to orient tho test articles to their nor-mal in-service position, they vere placed on a 45-degree rigid test fixture.This arrangement gave the input motion equal vectors in the vertical plane end in one horizontal direction. The relays vere tested in four horizontal orientations, This vas done to test for the in-phase end out-of-phase conditions of tho test items.This method of test input is recognized as.an acceptable alternative to true biaxial excitation in Section.6,6,6,of. 4EEE STD.)44-.g97S'.: .eilure C teri.(Class 1E functions monitored during Seismic eats.~t (b)Normally closed contacts monitored for chatter in excess'of 1 millisecond'with 28 vdc at 1:ampere.appl'ied.to'con-r tacts, Normally open contacts moni.tored for false transfer of 1 millisecond or greater vith 28 vdc at 1 ampere applied to contacts.Normally open contact monitored for chatter in excess of'1 millisecond vith 28 vdc at 1 ampere applied to contacts.~Normally closed contacts monitored for false transfer of 1 millisecond or greater vith 28 vdc at 1 ampere applied to contactse ()~.(failure of the relays to timeout twice.Relays sst for'approximately. 10 second time.delay,~,=~)t)r Nominal rated voltage less Ilg applied to relay coils during operate and transitional mode testsi~~~'t t CONTROL-.PRODUCT$ ....AMERAOE coRPoRAJIoH ..DIVI(SION (<<'gATRQL RKXNcTs'+<$~oH UNIOH.H J.OM83 all 224'IL4~OOCUMENT.NO E7014/E7024 REVo D SHEET 190F~~" CONTROL PRODUCTS D VISION amerce AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J.07083 TEST REPORT NO.ES-1000'A SHEET 102 OF 105 0 5i4+5 rn ilit Love~(Model E7024 only)Device fragility level~vns o tn ne n the folloving manner: Using tho Failure Criteria described in paragraph 5.4.4;nll relays vere first~ub)ected to the artificial RRS acceleration level.If e relay failed to meet it's Class 1E function, the tasting ves oontinued, but at regressive increments (of epproximetely 10'A levels)until the malfunction censed.The lovel at vhich fault free operation of the relay hed been established vas documented as the fragility level of that relay, 5oi+6 Te Ro ons~The test responses vhich exceed the artificial evs nnd are stated as such)are not the devioe fragility levels but are highest values tested to,!/IERLJIE!(Non-Nuclear) The relays are aotually designed to perfora under the oonditions , aiwn in the folloving paragraphs.,f,l,~aAmyZ.aytCE,...,...."...... '.:...(a)Operating temperature range is 20F to+165et (b)Storage temperature range is-67eF to+165iF~~NOTE'"~The maximum shift in the average of three-oonsecutive time delays taken at+77iF ks 2g at'-20F end+205 at+165'F.~/6 o2 REPEAT ACCURACY+fi'2il Repeat Accuracy at eny fixed temperature is~(a)f.5f for time delays of 200 seconds or less," (b)g 1l5 for time delays of 200 seconds or greater,~MOXA The first time delays afforded by Model E7014.releys.vith (1,5-15 min.)end~, (3<<30 min.j.time ranges.vill be,eppzoximstely... .15$'Longir then'ubsequent delays'ue to coil temperature ris'e., 6+3 COIL VOLTAGE+~~F/!~6i3ol All coils mey be'operated on intermittent duty cycles et vol-tages 1(5 above listed maximums.(Intermittent duty w MnxiTnum 50%duty cycle and 30 minutes"ON" time, 6 4 CONTACT RATINGS.'!~/CONTROL PRODUCTS AMERAcs coRPoRATI0N ~..:/'g, DiVISION,',', ccNTRoL PR(xwcTs.DIIIisIQN s UNION.N J 00tiUMENT NO.E7014/E7024 REVo D SHEET20 OF 22 CONTROL PRODUCTS DIVISION..oITTeTcÃe AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J.07083 TEST REPORT N'S-F000 REV.p SHEET~OF M> 'X~ 6o4.1 ec Ce nc e es (Resistive Loads)CONTACT VOLTAGE MIN.100,000~OPERATIONS MIN, 1,000,000 OPERATIONS '0 vdc 110 vdo 120 vac, 60 Hs 240 vac, 60 Hs~480 vnc, 60 Hx 15,0 1,0 20,0 20,0 12,0 7,0 0,5~15'15,0 10,0 6i4+2 Contact Rntin s UL.Contact ritings as'isted under the Underwriters Lab.com-ponent recognition program for 100,000 operations; 'I~~'+0 5 hmps,.General purpo UAL TY ASSURANCE PROVISIONS+ ~~10 hmps, Rosistivo 240 vao 1/4 Horsepower, 12$vac/240 vac 15 hmps, 30 vdc so, 600 vac Per Pole 7il PROJECTED QUALIFIED LIFE+7,1,1 Ten (10)years from dote of manufacture or 25,000 operations,~whichever occurs first.(This statoment does not alter in any way the warranty on tho relay,)7o 2)RINTEIQHCE SCHEDULE, 7i2y1 Replacement of the device after 25,000 operations or 10 years from date of manufacture~ or before~.7,2,2 The dato of manufacture can be found in tho first four digits of the serial numbor which is.locntod on the nameplate. TIM date code usod is a four digit nu'mber roflocting year and 1/sek of manufacture;, first two digits indicate year Second two digits indicate T/ook~BXhMPLEt Date code 7814;78 indicates'978 14 indicates week of hprii 3 thru 7 as year end vook of manufacture. Noon E 02 PC001 COII.12 VOC STlul 81 T>T 1~TO 1 SEC~t~~,CONTROL PRODUCTS~.~~AMSRACE CORPORATION .-.-DIVISION'CCHTROI PROOUCTS DIVISION UNION, H J.010S3 II Sie 1/SO DOCUMENT.NQ, E7014/E7P24.. SHEET 21 OF 22 CONTROL PRODUCTS DiVISIQN AMERACE CORPORATION CONTROL PRODUCTS DIVISION IIAIInw AI.I men.TEST REPORT NO.ES-yppp A I 1 A C AA~sflsla~hlg f/2>3 No field repairs or modifications are allowed.A complete relay must be ordered where spares are required, fi3 lghLITY ASSURANCE+ 7+3+1 eli Assurance Pro ram.Agastat devices are built and contro o roug an oste lishod quality assurance program which is in accordance vith tho applicable roquiromonts of.hNSI N45.2-1977'0CFR21; and 10CFR50, Appendix B+7,3,2 Tracoebili Records, Device traceability records will be mein-t ne y or a period of 11 years from tho date of manu-facture, 7,3,3 Co fi ration Control.The configuration code (See Figure 1)s a to o model number and provides a means of identi-fication and configuration control.Mhon e Class 1 chango is rocessod on tho product, the configuration code will advance-001 to..-002,.etc.),and,this gocification will be.revised if necesserye '7+i le IFICATION TEST REPORT, ES1000+Tii+1 The actual qualification test report, from which the data presented in this specification has bosn derived, can be obtain-s'd from Control Products Division of Amerace Corp.by ordering Test~rt Number BS1000.~r~r r~CONTROL PRODUCTS DlVlSlON hIn<<io'e CorIINIeon'onIIol PrcckloIIDMIIIonI 23gO Vivid Roal'on, Niw J<<aiy OM'Ilrlec lSl lrl CONTROL PRODUCTS NJsAAcs coAAoAirIOII ~rllWOeO DIVISION coHTAoI PAooUcrs olvlsloH UNIOII.N.J.070SS~l 1/lie I~1/IIO OOGUHENT NO'7014]E702 RE Y o D SHEET~OF~AMERACE CORPORATION .CONTROL PRODUCTS DIVISION'OIVLSION UNION.N.J.07083 TEST REPORT NO ES-1000~r~~1AC~1AC I I