ML17321A340
| ML17321A340 | |
| Person / Time | |
|---|---|
| Site: | Cook  |
| Issue date: | 04/14/1980 |
| From: | Leszczak E, Malecki R, Tonini J AMERACE CORP. |
| To: | |
| Shared Package | |
| ML17321A339 | List: |
| References | |
| ES-1000, ES-1000-R-A, NUDOCS 8412120245 | |
| Download: ML17321A340 (167) | |
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NUCLEAR ENVIRONMENTAL >>,f I QUALIFICATION TEST REPORT NO ~ ES-1000 yl ON E7000 SERIES TIMING RELAYS
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CONTROL PRODUCTS DIVISION AMERACE CORPORATION (P/N 37032-01)
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LEAR ENVIRONMENTAL DOnm C. COOZ mCLEAR PLAiW QUAL FICATION TEST REPORT ACCEPTED FOR Q,/A BY, ON OF ELECT. GEH. SECT./Q'ggA~ 7000 SERIES TIMING RELAYS TRANSMITTAL TO DOCUIi'iENTATION BY Y)PS ROL PRODUCTS DIVISION PILE QUIRED:
RACE CORPORATION DATE' TE SIGNATURE E. G. SECT. FILE: 8 PREPARED E. 'J. LESZCZAK PRODUCT ENGINEER 4/s/zo. I7'+. C! 'Erl
BY'PPROVED-
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BY: :.% f +St.
R. J. MALECKI CHXEl" ENGINEER APPROVED BY:
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PRODUCT.~EAGER 7~g )--~,
APPROVED BY:
M. TIN QU AS NCE >~AGER COMPANY OFFICIAL:
R. J. BERTLING PLAN1 GENERAL MA ER STATE OF WISCONSIN COUNTY OF OZAUKEE On this 14th day of Aoxil 1980 personally appeared before p)e
'he aboire'.named :.R. J.'. Bextli'n '
to me known" or knoie to'me.:.to be. th",i person described in and who executed the foregoing instrument and he acknowledged that he e'xecuted the same.
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TEST RFPORT NO.
CONTROL PRODUCTS AMERACE CORPORATION CONTROL PRODUCTS DIVISION ES-1GOv'EV.
DIVISION UNION, N.J. 070S3 A SHEET li;~
.amerace OF 'F
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PREFACE This test report (number ES-1000) complements Wyle Test Report Number 43706-2, Volume I, and replaces Volume II (which is the raw data volume for baseline, hostile environment, and post test inspection tests) .
Together, these two documents contain results from a generic qualification test program which was performed on representative samples from a family of timing relays which are coded E7000 series.
The tests performed were part of a larger qualification test program conducted "at'Wyle L'aboratories'in Hunt'sville, Alabama which 'consisted of a total of thirty-eight (38) relays including various. other models and types.
Some parts of Wyle Test Report Number 43706-2, Volume I do not pertain entirely or in part to the E7000 series timing relays. This
'i's 'because 'the Wyle test.'epoit'eflects 'the"'total"test. program which included the testing of other products (as stated above).
ES-1000 addresses only the E7000 series timing relays and will act as a guide to the applicable portions of the Wyle test report for these particular relays. This document also replaces Volume II of the Wyle test report, which contains raw data from the baseline, hostile environment and post test inspection portions of the test program.
This was done in order to present this data in a more reduced, mean-ingful and understandable form. Certain data will be stated in terms of min. or max. value rather than a specific value of performance.
The original raw test data is on file at Ame'race Corporation and is available if necessary.
'The"relay"IHodel'numbers have beep zevised. from .those as stated-in the accoIripanying I pl~ Tes< Report " .~1~.'vcr -'I3706-2, VO3~l-:..", I and" Qu 1"'-
fication Test Plan Number 545/5614-3/ES. This was done in order to facilitate the handling of certain requirements of Federal Regulation 10CFR part 21. The "E" {nuclear safety related) designator was moved from the end of the model code to the front and a three digit numerical )
suffix was added in order to provide configuration control capabilities.)
If and/or, when .a design .change is required, .which effects form, and/or functus:.op. with respect".to" qual'ifioai:ion. te'st. sta'tus,'. the: conf ig-.':,',""
fit
.,urqtion,Code number yvil3.. adyanpel..(001 to 002, etc.) and this report
~"j.'ll "be" amehded '4o 'jets ti:fy "the'" Clhange'l; e i'th'e r" 'by "te's t' & '%6al Vsi
~
this ES-1000 Test Report reflects the new model numberirig system i'ince and the Wyle test report expresses the old model numbers, the following I cross reference will correlate the old to the new numbering systems.
TEST REPORT NO.
CONTROI PRODUCTS AMERACE CORPORATION ES-1000 4
Wrll<lCO
~ "<<,, DIVISION ,
CONTROL PRODUCTS DIVISION UNION, N:J."07083 REV. A"'HE@ ~ OF 105
PREFACE: (cont'd)
AS STATED IN WYLE AS STATED IN A~IERACE TEST REPORT NO. 43706-2 TEST REPORT NO. ES-1000 OLD CATALOG MODEL NO. NEW CATALOG MODEL NO.
7012ACE E7012AC001 7022ACE E7022AC001 7012PCE E7012PC001 7022PCE E7022PC001 7014ACE E7014AC001
'7024'A'CE E7024AC001 7014PCE E7014PC001 7024PCE E7024PC001 7012PCLE 701 2ACLLE The se re lays were engineering prototype s
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7012ACTE and are not available as Class lE quali-7022PCTE fication tested timing relays.
CONTROL PRODUCTS AMERACE CORPORATION ES-1000 CONTROL PRODUCTS DIVISION DIVISION ." UNION, N.J. 07083 . ~, REV; A ' SHEET OF OfAOFQCO
REVlSlONS PAGES DESCRIPTION OF CHANGE APPROVAL REV AFFECTED DATE A 1-105 ORIGINAL RELEASE 4-3-80
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AMERACE CORPORATION TEST REPORT NO.
CONTROL PRODUCTS CONTROL PRODUCTS DIYISION ES-1000 U DIVISION UNION, N,J, 07083 REV. A .SHEET OF. 103
TABLE OF CONTENTS PAGE NUMBER TITLE PAGE PREFACE 2~3 REVISION PAGE TABLE OF CONTENTS ADMINISTRATIVE DATA; Purpose, limitations, manufacturer, type, model no. and quantity of items tested, test orientation, date test started and completed, test facility,
~
.. .- . . . teat. plan,. objectives;:references, abstract, test program summary and table and reason for anomalies 1, 3 and 4 OPERATING SPECIFICATIONS FOR BASELINE TESTS 12-14
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t BASELINE FUNCTIONAL TEST
SUMMARY
15-33 SEISMIC TEST DATA SE1MARY 34-48 HOSTILE ENVIRONMENT TEST DATA
SUMMARY
49-57 POST TEST INSPECTION 58-59 APPENDIXES: Class 1E nuclear safety related performance characteristics; purpose, limitations, quali-fication test outline, device identification, relay projected qualified life design charact-eristics, design life and qualiry assurance
.. proyj.lions;.
APPENDIX A; Performance specifications for models E7012/E7022 60-82 APPENDIX B; Performance specifications for models E7014/E7024 83-105 r r il 4 CONTROL PRODUCTS Dl VlSION TEST REPORT NO.
AMERACE CORP. ES-1000 1000 HICKORY ST. GRAFTON,WIS. REV. A SHEET OF 105
ADMINISTRATIVE DATA PURPOSE OF TEST: To provide Generic Qualification Test Data covering AGASTAT E7000 Series Timing Relays, which were. subjected to a qualifi-cation, test program to determine compliance of said items to the applicable portions of IEEE STD. 323-1974 (IEEE STANDARD FOR QUAL-IFYING CLASS 1E EQUIPMENT FOR NUCLEAR.POLi'ER GENERATING STATIONS) and IEEE STD. 344-1975 (IEEE RECOMMENDED PRACTICE FOR SEISMIC QUALIFICATION OF CLASS 1E EQUIPMENT FOR NUCLEAR POWER GENERATING STATIONS.)
NOTE: Reference will also be made in the seismic portion of this document to IEEE STD. 501-1978 (IEEE STANDARD FOR SEISMIC TESTING OF RELAYS) even though not a standard at the time of testing.
LIMITATIONS OF TEST RESULTS: Since itfor is not possible to define the every conceivable application con-'itions for relays, those parameters which in prac-tice encompass the majority of applications
'f have been specified.
this data'is not applicable to a parti-cular requirement, then proof testing or justification by analysis must be performed for that particular case.
The data documented in this Test Report applies only to AGASTAT E7000 Series Relays mounted on RIGID TEST FIXTURES and does not apply to the relays as mounted on switch boards, panels or any structure.
It is the responsibility of the POWER seis-...='c-FACILITY DESIGNER to combine data on SYS".':.~!,,
'. and environmental performance of the rel ' 'I
- to arr'ive 'at an ance'ptable"equ'ipmen't desi~:.
for a particular application.
MANUFACTURER: Control Products Division of Amerace Corporation Grafton, Plant
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'MODEL'O'S .. 05'TEMS'ESTED: .
L7012AC001, .E7012PC001,'7022'A'C001, E7022PC001, E7014AC001, E7024AC001, E7014PC001, and E7024PC001.
TEST REPORT NO.
I'ONTROL PRODUCTS AMERACE CORPORATION CONTROL PRODUCTS DIVISION r DIVISION UNION, N. J. 07083 REV A SHEET 6 OF 1~i OA10 lOCO
UANTITY OF ITEMS TESTED: A total of sixteen (16) E7000 series timing relays were tested (two (2) each of the models and types specified). However, only eight (8) devices (one (1) of each model and type) were actually tested to completion. The other (8) devices were spares and were purposely para-llel tested, up to, and through the heat aging of point for use in case of accidental damage actual test devices.
TEST ORIENTATION: The relays were qualification tested for ver-tical mounting only.
DATE TEST STARTED: September 1977 DATE TEST COMPLETED: August 23, 1978
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UALIFIED LIFE OBJECTIVE: Ten (10) years from date 25,000 .Operations, whichever occurs first.
TEST CONDUCTED BY: Wyle Laboratories Scientific Services and Systems Group
- Huntsville, Alabama TEST PLAN: Applicable portions of Wyle Qualification Test Plan 545/5614-3/ES, Revision A, copy of which can be found in the accompanying Wyle Test Report No. 43706-2, Volume I,Section XIII.
Deviations from procedures as stated in Wyle Qualification Test Plan Number 545/4614-3/ES (1) Paragraph 2.0, Page 4 of Wyle Qualification Test Plan calls for "Contact Transfer. Time" -to be recorded during baseline.tegts.
Ti I s c>> ~ c'~~< q'>>od i>>>> in< ti p te st pre',:r; i. to og p ' e>>pd re 1<*
time for all relays. This change is reflected in Wyle Test Report Number 43706-2, Volume I,Section I, Pages I-1 and I-2, paragraphs 1.0 and 2.0.
(2) Paragraph 11.2.1, Page 10 of Wyle Qualification Test Plan calls test at for hostile environment actual,'testing'he .35';F temperature a temperature of 35'F at 95'go ee3.ative 'Humidity..'...In conducted due'o for'mation of ice on humidity testcould not be eh~b'ea.""'For-'hi's
-th'e"i'd1ays>>'an'd'inthe"te'st" we'asoh-"'th'e temple'r-"'"l ature was changed to 40'F and the test was condu'cted at that valu This change is reflected in Wyle Test Report Number 43706-2, Volume I,Section X, Pages X-1 and X-2 paragraphs 2.0 and 3.0.
AMERACE CORPORATION TEST REPORT NO ES-1000 CONTROL PRODUCTS CONTROL PRODUCTS DIVISION DIVISION UNION, N. J. 07083 REV. A SHEET 7 OF
(3) Figures 1 and 2, Pages 16 and 17 of Wyle Test Plan calls60 for Dielectric Test Voltage to be conducted at 2420 VRMS, Hz.
This value was reduced for all relays (during the .po'st cycle with load aging functional test portion of the test program) to 1650 VRHS, 60 Hz. This change is reflected in Wyle Test Report Number 43706-2, Volume I,Section V, Pages V-l, paragraph 3.0 and Pages V-3 and V-4.
OBJECTIVES: The basic objective of this test program was to verify and/
or establish the operational and performance parameters for the projected qualified life of each type of relay. Also, with respect to seismic response, to establish seismic levels and to demonstrate operability before, during and after design basis earthquakes.
REFERENCES:
IEEE 323-1974, "IEEE Standard for Qualifying Class 1E Equip-ment for Nuclear Power Generating Stations."
IEEE..344-,1975, ".IEEg. Standard for Seismic.c. Qualification of .
Class lE Equipment for Nuclear Power Generating Stations."
IEEE 501-1978, "IEEE Standard for Seismic Testing of Relays."
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The relays were tested in accordance with the applicable C
ABSTRACT:
portions of Wyle Qualification Test Plan Number 545/5614-3/ES and the deviations to same as stated on page 7 of this ES-1000 te st report.
The Baseline Test Specifications which were established and/or verified from the data which resulted from this pro-gram can be found on Figure 1 for models E7012/E7022 and Figure 2 for models E7014/E7024 on pages 13 and 14 respect-ively.
The Class 1E (Nuclear Safety Related) performance character-istics -which were established and/or verified from data generated from this test program and which were published in documents E7012/E7022 and E7014/E7024 can bc found in.
the appendixes of this report.
Baseline functional test data, hostile environment and post test inspection summaries; which were derived from the raw data of Volume thru 33, II,49 of the Wyle Test Report can be found on thru 57 and 58 thru 59 respectively.
pages 15 Seismic test summary which complement:s Section VIII, 'of 'the
- ...-:"'-.",::- ",Wyle..Test;-.Report .can '.be. found en page's,84:.thru 48 .in.'the':: ~ ~ ,-.-'
body ef this report.
The Engineering Analysis and cause for Anomalies 1, 3 8 4 can be found on page 11 of this report.
AMERACE CORPORATION TEST REPORT No'S-1000 i CONTROL PRODUCTS CONTROL PRODUCTS DIVISION j]
arne race DIVISION UNION, N.J. 07083 REV. A SHEET OF ="
EST pROGRAM
SUMMARY
brief test program summary can be found on pages 1 thru 8 of Hyle Test Report Number 43706-2, Volume I.
For the complete test program summary follow th=-
test program summary table on page 10 of this report.
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CONTROL PRODUCTS AMERACE CORPORATION TEST REPORT NO'S-1000 CONTROL PRODUCTS DIVISION famerace DIVISION UNION, N. J. 07083 REV, A SHEET 9 OF >~~
TEST PROGRAM
SUMMARY
TABLE WYLE TEST REPORT AMERACE NO. 43706-2 TEST REPORT VOLUME I ES-1000 QUALIFICATION TEST PLAN 8c DEVIATIONS SECTION XIII PAGES 7-8 ESTABLISHED AND/OR VERIFIED SPECIFICATIONS FOR BASELINE TESTS N/A PAGES 12-14 INITIAL BASELINE FUNCTIONAL TESTS SECTION I PAGES 15-33 AND DATA RADIATION AGING TEST SECTION II N/A POST RADIATION FUNCTIONAL TESTS SECTION III PAGES 15-33 AND DATA CYCLING WITH LOAD AGING TEST SECTION IV N/A POST-CYCLE/LOAD AGING, FUNCTIONAL SECTION V PAGES,15-33 TESTS AND DATA TEMPERATURE AGING TEST SECTION VI N/A POST TEMPERATURE, FUNCTIONAL TESTS SECTION VII - PAGES 15-33 AND DATA SEISMIC AGING 8c FRAGILITY-TYPE TESTS SECTION VIII PAGES 34-48 AND DATA POST SEISMIC FUNCTIONAL TESTS 8c- DATA SECTION IX PAGES 15-33 HOSTILE ENVIRO'iiiilENT TESTS AZD DATA SECTION X PAGES 49-57 POST 'OSTI'LE ENVIRONS KNT 'FRACTIONAL'ESTS SECTION XI PAGES AND DATA POST TEST INSPECTION SECTION XII PAGES 58 '15-33'.N/A 8c 59 ESTABLISHED AND/OR VERIFIED NUCLEAR SAFETY RELATED PERFORMiIiNCE CHARACTERISTICS FOR:
~, " .MODELS E7012/E7022-:- ..., ", ZA,GES:60-82,....,,'~/A E7014/E7024 PAGES83-105 TEST REPORT NO AMERACE CORPORATION CONTROL PRODOCTS co~~RoL f RooucTs oIvIsioN ES-1000 DIVISION UNION, N.J. 07083 REV. A SHEET OF ~~>
ENGINEERING ANALYSIS AND CAUSE FOR ANOMALIES 1 3 AND 4:= Notice of Anomalies 1 8 3 were both due to the following condition. A brass insert that is molded in the phenolic terminal block was tilted beyond allow-able design tolerances. This misalign-ment caused an insufficient air gap between non connected contacts on one side of the switch which resulted in an abnormally low dielectric breakdown level.
The reason this condition existed and is not, typical in production is because th molded terminal blocks used were among the first prototypes to be produced using a new non-asbestos filled material. This material reacted a little differently in the mold than the previously used com-pound. Necessary corrections have been
~ t made to the molding .process so that. by ..
the time the new material was introduced into full production proper alignment was being maintained on the insert.
Rather than delay the test program and replace the terminal block assemblies, Amerace Corporation decided to lower the dielectric test voltage for the remainder of the tests from 2420 VK~fS, 60 Hz to 1650 VRMS, 60 Hz. This change is reflect-ed in n'otice of Anomaly N4 which can be found in the body of Wyle Test'eport f43706-2, Volume I.
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EST REPORT NO.
AMERACE CORPORATION ES-1000 l.
C ONTROL PRODUCTS DWSiON CONTROL PRODUCTS DIVISION UNION, N.J. 07083 A SHEET ll QF 10
/
ESTABLISHED AND/OR VERIFIED 0 P ERAT I NG SP EC IF I CAT IONS FOR BASELINE TESTS
~ r THE FOLLOWING CROSS REFERENCE AS STATED 'IN WYLE TEST REPORT NO. 45706>>2 (OLD CATALOG MODEL NO.)
701 2ACE
.7022ACE 701 2PCE 702 2PCE 701 4ACE CORRELATES Ol 0 TO NEW NUMBERING SYSTEMS:
AS STATED IN AMERACE TEST REPORT NO. ES-1000 (NEW CATALOG MiCDEL NO.)
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E7012AC001 E7022AC001 "
E7012PC001 E 7022PC001 E7014AC001 7024ACE E7024AC001 701 4PCE E7014PC001 a ~ S 7024PCE . E7024PC001
'; j CONTROL PRPDUCTS AMERACE CORPORATION CONTROL PRODUCTS DIVISION TEST REPORT NO.
ES- I 000 oleo a DIVISION UNION. N,J 07083 REY. A SHEET 12 OF 105
OPERATING SPECIFICATIONS FOR BASELINE TESTS (E7012 5 E7022 SERIES)
OPERATING'PECIFICATIONS BY RELAY CATALOG NUMBERS O E7012AC001 . E7012PC001 E7022AC001 E7022PC001 ~
0 BASELINE FUNCTIONAL TESTS (7012ACE) ~
(7012PCE) (7022ACE) (7022PCE)
COlt. OPERATING VOLTAGE, NOMINAL RATED VOLTAGE 120 VAC 125 VOC 120 VAC 125 VOC U0 33 80$ MIN PULL-IN $ RATED VALUE 85$ HIN 80$ HIN 85$ MIN Cr DROP-OUT 5 RATED VALUE 50$ APPROX 10$ APPROX 50$ APPROX 10$ APPROX V) ~ OPERATING FREQUENCY 60 HZ N/A 60 HZ N/A 0
O Ol'ELECTRIC STRENGTH (VRMS, 60 HZ)
O BETWEEN TERMINALS AND GROUND 1, 500 1, 500 1,500 1, 500
~
BETWEEN NON CONNECTED TERMINALS 1,000 1,000 1,000 1,000 (0
INSULATION RESISTANCE (MEGOHMS AT 500 VDC) 500 HIM 500 HIN 500 HIN 500 MIN o
0Z p RELAY OPERATE TIME (MILLISECONDS) NOTE 1 NOTE 1 50 MAX 50 MAX cOm RELY RELEASE (RECYCLE) TIME (MILLISECONDS) 50 HAX 50 HAX NOTE 2 NOTE 2 Z
TIME DELAY (SECONDS)
O~o z ~ fTl NOTE NOTE 5 NOTE 5 NOTE zOo TIME DELAY REPEATABIL I TY (PERCENT) +10/ +1(Y4 +1+ +10/
c-cO o~> o+ CONTACT BOUNCE (HILLISECONDS) AT 28 VOCt 1 AMP 10 HAX =
10 HAX 10 HAX 10 MAX vgO CONTACT RESISTANCE (MILLIOHMS) AT 28 VOCE 1 AMP 200 MAX 200 HAX 200 MAX 200 HAX gP) 0 x) )
(nO THE.- REPEAT ACCURACY DEVIATION (AR) OF A TIME-DELAY RELAY IS A MEASURE OF THE MAXIHUH DEVIATION IN THE TIME-DELAY Oz THAT. WILL BE EXPERIENCED IN FIVE (5) SUCCESSIVE OPERATIONS AT ANY PARTICULAR TIRE SETTING OF THE RELAY ANO FOR z ANY'ARTICULAR OPERATING VOLTAGE OR CURRENTS REPEAT ACCURACY IS OBTAINED FROM THE FOLLOWING FORMULA:
m WHERE T1 MAXIMUM TIME DELAY M 100 33 (T1 + T2) T2 ~ MINIMUH TIME DELAY m
'U ++ MAXIMUH CONTACT BOUNCE AND RESISTANCE AS STATED IS AVERAGE OF F IVE (5) CONSECUTIVE READINGS, 0
x rn NOTE g1 ~ SINCE THIS IS THE TIME DELAY MODE FOR ON DELAY'RELAY (SERIES E7012) THE OPERATE TIHE IS NOT APPLICABLE+
rn z HOWEVER t TIME DELAY AT ZERO Tl ME DELAY SETT I NG SHOULD NOT EXCEED 200 MILLISECONDS ~
0 NOTE g2 SINCE THIS IS THE TIME DELAY MODE FOR OFF DELAY. RELAY (SERIES E7022) RELEASE (RECYCLE) TIHE IS NOT APPLICABLE+ HOWEVER, TIME DELAY AT ZERO TIMiE DELAY SETTING SHOULD NOT EXCEED 200 MILLISECONDS.
NOTE THE TIME DELAY VALUES AS STATED IN THE BASE LINE TEST
SUMMARY
SHEETS 00 NOT REFLECT TRUE SET POINT DRIFT CD THIS IS BECAUSE, IN ORDER TO PROPERLY CONDUCT MANY OF THE OTHER BASELINE FUNCTIONAL TESTSt IT WAS I NECESSARY TO Rfh',OVE THE TIMiE DELAY BY TURNING THE (TIME DELAY) REGULATING DIAL TO THE ZERO SETTINGS THEN RETURNING SAM;". 1'0 ITS APPROXIMATE PREVIOUS SETTING FOR THE NEXT TEST SEQUENCE OUE TO THE INIHOUUCTION OF THE DIAL SETTING ERROR THE ACTUAl. TIME DELAYS WERE RECORDED ONLY.
FIGURE 1
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OPERATING SPECIFICATIONS FOR BASELINE TESTS (E7014 A E7024 SERIES OPERATING SPFCIFICATIONS BY RELAY CATALOG NUMBERS E7014AC001 E7014PC001 E7024AC001 E7024PC001 A
0z BASELINE FUNCTIONAL TESTS (7014ACE) 120 VAC (7014PCE) (7024ACE) 120 VAC (7024PCE) 125 COIL OPERATING VOLTAGE, NOMINAL RATED VOLTAGE 125 VDC VOC PULL-IN 5 RATED VALUE 90$ MIN 85$ HIN 90$ HIN 85$ MIN Xl
~
C 0I- DROP-OUT 5 RATED VALUE 50$ APPROX 10$ APPROX 504 APPROX 10$ APPROX OPERATING FREQUENCY 60 HZ N/A 60 HZ N/A 0
DIELECTRIC STRENGTH (VRMS, 60 HZ)
O BETWEEN TERMINALS ANO GROUND 1,500 1,500 1,500 1,500 O BETWEEN NON-CONNECTED TERMINALS 1,000 1,000 1,000 1,000 V)
INSULATION RESISTANCE (MEGOHMS AT 500 VOC) 500 HIN 500 MIN 500 HIN 500 MIN O RELAY OPERATE TIME (MILLISECONDS) NOTE 1 NOTE 1 75 MAX 75 MAX 0Z p RELAY RELEASE (RECYCLE) TIYE (MILLISECONDS) 75 HAX 75 HAX NOTE 2 NOTE 2 cOm Z~Z
)I TIYE DELAY (SECONDS) NOTE 3 NOTE 3 NOTE '3 NOTE O~o Z~m TIRE DELAY REPEATABILITY (PERCfttT) +105 +10/ +104 +10/
zQo
~cOXl CONTACT BOUNCE (MILLISECONDS) AT 28 VOC, 1 AMP 10 MAX 10 HAX 10 HAX 10 HAX O-i0>
oeO CONTACT'ESISTANCE (HILLIOHMS) AT 28 VDC, 1 AMP 200 HAX 200 HAX 200 HAX 200 HAX
~o DEVIATION (Aa) OF A TIME-DELAY RELAY IS A MEASURE'OF 'THE HAXIHUH DEVIATION IN THE TIME-DELAY IO QZ THE REPEAT ACCURACY THAT WILL BE EXPERIENCED IN FIVE (5) SUCCESSIVE OPERATIONS AT ANY PARTICULAR TIME SETTING OF THE RELAY AND FOR Z ANY PARTICULAR OPERATING VOLTAGE OR CURRENTS REPEAT ACCURACY IS OBTAINED FROM THE FOLLOWING FORMULAt Pi (T1 - T2) WHERE T1 C
MAXIMUM TIME DELAY V) Aa ~ 100 (T1 + T2) T2 m MINIMUM TIME DELAY ill MAXIMUMS-CONTACT BOUNCE AND RESISTANCE AS STATED IS AVERAGE OF FIVE (5) CONSECUTIVE READINGS ~
nfl 0
Zl NOTE f1 SINCE THIS IS THE TIYc. DELAY MODE FOR ON DELAY RELAY (SERIES E7014) THE OPERATE TIME IS NOT APPLICABLE~
z HOWEVER, TIME DELAY AT ZERO TIME DELAY SETTING SHOULD NOT EXCEED 200 MILLISECONDS, t
0 NOTE g2. SINCE THIS IS THE TIME DELAY MODE FOR OFF DELAY RELAY (SERIES E7024) RELEASE (RECYCLE) TIHE IS NOT 1
i g~ APPLICABLE. HOWEVER, TIYE DELAY AT ZERO TIME OEL'AY SETTING SHOULD NOT EXCEED 200 MILLISECONDS'OTE 0 f3 THE TIRE DELAY VALUES AS STATED IN THE BASE LINE TEST
SUMMARY
SHEETS 00 NOT REFLECT TRUE SET POINT ORIFTo THIS IS BECAJSE, It< ORDER TO PROPERLY CONDUCT MANY OF THE OTHER BASELINE FUNCTIONAL TESTS, IT WAS I- M ttECESSARY TO REtIOVE THE TIME DELAY BY TURNING THE (TIME DELAY) REGULATING DIAL TO THE ZERO SETTING, THEN
.C 1
I I RETURNING SAt1E- TC ITS APPROXIMATE PRE'VIOUS SETTING FOR THE NEXT TEST SEQUENCE C) DUE TO THE INTRODJCTION OF THE DIAL SETTING ERROR THE ACTUAL TIYE OEL'AYS WERE RECORDED
)0 C) ONLY'IGURE 2
DATA - 8 AS E L I NE F UN CT I ON A L TESTS FOR ACTUAL TEST DEVICES NOTE; 1. SEE F I GURES 1 AND 2, PAGES 1> AND 14 OF THI S REPORT FOR OPERATING SPECIFICATIONS FOR BASELINE TESTS.
2~ FOR PROCEDURE AND ADDITIONAL INFORMATION SEE WYLE TEST
. REPORT NO. 45706>>2f VOLUME I, SECTIONS l,lllfVfVllfIXf AND Xl.
THE FOLLOWING CROSS REFERENCE CORRELATES OLD TO NEW NUMBERING SYSTEMS:
AS STATED IN WYLE AS STATED IN AMERACE TEST REPORT NO. 45706-2 TEST REPORT NO ~ ES-1000 (OLD CATALOG MODEL NO.) (NEW CATALOG MODEL NO.)
7012 ACE E7012AC001 7022 ACE E7022AC001 7012PCE E701>i'01 7022PCE E7022PC001 701 4ACE E7014AC001 7024ACE E7024AC001 7014PCE E7014PC001
'7024PCE ~ E 702 4 PC 001 TEST REPORT NO.
CONTROL PRODUCTS AMEAACE CORI'ORATION ES-1000 fP<1 ~ e DIVlS ION CONT AOL PAODUC T S Dl V IS ION UNION. N J. 07063 REV. A < SHEET 15 OF 10.
\
THIS PAGE INTENTIONALLY LEFT BLANK AMERACE CORPORATION TEST REPORT NO.
CONTROL PRODUCTS CONTROL PRODUCTS DiVISION L DIVISION UNION) N. J. 07083 REV; A SHEET 16 OF 105 OtllOCOCP
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'W W NN 55 Rl W W mHmRNHmRNHNL
0 I' I 58 NN mm mm gi gg
~ ~ I g58 Q.. Q S
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~ mLmLmHmmRms W W 'W
, ES NN W
DATA - BASELINE FUNCTIONAL TESTS FOR ACCOMPANING SPARES NOTE: 1. THESE DEVICES ARE SPARES AND WERE AGED TO POINT SHOWN FOR USE IN CASE OF ACCIDENTAL DAMAGE OF ACTUAL TEST DEVICES.
ALSO, THESE DEVICES MIGHT BE USED BY AMERACE IN POSSIBLE FUTURE TEST PROGRAMS.
2 ~ SEE FIGURE 1 AND 2, PAGES 13 AND 14 OF THIS REPORT FOR OPERATING SPECIFICATION FOR BASELINE TESTS.
~ ~ ~
~
$~ FOR PROCEDURE AND ADDITIONAL INFORMATION SEE WYLE TEST REPORT NO. 45706-2, VOLUME I, SECTIONS I, I I I, V, AND V I I .
THE FOLLOWING CROSS REFERENCE CORRELATES OLD TO NEW NUMBERING SYSTEMS:
AS STATED IN WYLE . AS STATED IN AMERACE TEST REPORT NO ~ 43706>>2 TEST REPORT NO. ES-1000 (OLD CATALOG MODEL NO.) (NEW CATALOG MODEL NO.)
7012ACF E 701 2 AC001 7022ACE E7022AC001
'"'7012P'CK ' ' ' " '"E7612PC001 E7022PC001 '022PCE E7014AC001 7014ACE 7024ACE E7024AC001
'014PCE . '- -- .': ",.;. "E7P14PCOQ1'"
,.- .792486K: .: .:..i .,".;-.... ',:"" ZVQP4PC001 3
.- ..-.-) ~ .",'i .-..; .~:..-, )
' ~ ~ ~ t TEST REPORT NO.
CONTROL PRODUCTS AMI:RACE CORPORATION Es-oooo .I CONTROL PRODUCTS DIVISION L
uinenae DIVISION A
UNION. N.J. 07083 REV. A SHEET 26 PF i0i
II W W
II Q
51 III II R
II 55 LR LE LS LR LL III W LS La Rl Imm LL J
LIHIRIRRHHR
I' II
55 W.
W 8 R 55 E L R
'H 58 H RW H L L L E
RR 5Q 555 5555 R R W W H R
~ ~
I 55 W W W L R
~ I 55 Rl R L SI L RH
-W REWRAP HRRRHRR
58 r Rm.
~
Nl mm aL aL H mmN m
mmm 85 RR mm R E E
W Rl 55 W IR mN 58 ~
~
E R E L
IR Rl RS 55 L L R E W
@5 R5
~ HRRRR R
II II 8
~ ~
r r III,55.. R % R L
I L
S ~
H l8 55 R lmI
- 55. II L E R
II % E r~ I
~ l W II II Rl L
R L R
III II R RI R R H II 51.
W W'W
,55 L L
~ I IHIRIRIRRKRL
~
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~ L R S L
RS
~ 55 Rl RH RS ~
E5 R L
~ W 55 Rl
. 58 55 R L 55 L L
~ W
~ RS W RS
~
~ RL L L
~ 55 58 RR 55 E E L L
~SLLSL RH
58
~ I
'8 Rl W RR
.R 55 R L L R
~ ~ I Q
RR RR 55 NN mm Q
L L L L Q R L E
~ I
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m R 58 58 R R 58 W
R.W W'W L L mmw mRmRRRRRRT
, t l' '
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SEISMIC TEST DATA
SUMMARY
FOR DETAILED PROCEDURE AND ADDITIONAL INFORMATION SEE WYLE TEST REPORT NO. 43706-2, VOLUME I, SECTION Vl I I ~
THE FOLLOWING CROSS REFERENCE CORRELATES OLD TO NEW NUMBERING SYSTEMS AS STATED IN WYLE AS STATED IN AMERACE TEST REPORT NO. 43706-2 TEST REPORT NO. ES-1000 (OLD CATALOG MODEL NO.) 'NEW CATALOG MODEL NO.)
701 2ACE
'f522'ACf
. E7012AG001
'E7022AC001 E7012PG001
'012PCE r 7022PCE E7022PG001
~" ~
P
' +
701 4ACE
70$ 4ACE > ' ,+ ~ r e l
~,
E 701 4 AC001
'E7P24'ACO'01 W
- ..~". .:::...",j;.:": ...:.70$ 4PGR"; ....:.,:.':..:~.:.:: ..:-;" ..).~E7014PCOQ,i.;, ."i;,--i.-
~ 1i I, a ~
~
A
"'7024PCE'" . "'" '" '"" ""-'EYOZ4PC001 REPORT NO.
CONTROL PRODUCTS AMLRACE CORPORATION 'EST HS-1000 CONTROL PRODUCTS DIVISION DIVISION ~:UNION N J.,07083 -:s" r"." QE V +. -A;.--
~ ~
~
~ .-. SHEE, T.34:.OF.-10>.-=
SEISMIC TESTS
SUMMARY
The artificially aged devices were subjected to simulated seismic vibration, which verified each individual device's ability to perform its required function, before, during, and/or following design basis e athquake s.
Using a Generic Required Response Spectra (RRS) for control systems purposes for the majority of nuclear power plant locations in the continental United States as a Guideline, g'I'*l the devices should have met, dd, d/
- bl'1 d h F 1 1 The relays were tested in the following electrical states.
(a) Non-operating Mode (Relay coil deenergized - off-delay relays timed out).
(b) Operating Mode. (Relay, coils. energized .on-delay, relays timed out).
(c) Transistional Mode (Relay time delay) with nominal rated voltage, less 10/o, applied to coils. Relays timed out twice during seismic te st.
CONDITIONS OF SEISMIC TESTS:
Value of Damping used - 5/o Device Mounting - Vertical only (Rigid Test Fixture)
Mode of Vibration - Identical (Dependent) biaxial inputs (45'hruster)
Seismic Input Random multifrequency (Spaced at 1/3 octaves over a range of 1-40 Hz). 30 second duration.
SEISMIC RESPONSE The three figures for each type relay as specified below represent the actual vertical and horizontal test response of the relays in their three (3) electrical states. Using the Failure Criteria specified,
'.,these values .wqre derived .by,.combining .-Qe lowest Tt.st ..Response,.Spec-.
trum" ('lR'S)alues fr'om the'"four '(4)"'test ori'en'tations"'andmultxpl+ng that composite value by .707 due to the 45-degree inclination Standard of the test machine. Also, superimposed on the graphs are: 501-1978 (1) The Response Spectrum (SRS) for relays per IEEE"G" Standard which gives a specific zero period acceleration level for each of the relay states, and, (2) The Required Response Spectrum (RRS) which was used as a guideline and artificially created by Control Products Div.
~ ~ )
~ i . as.i goal'er maximum Ceps.-'level.-' ~
ie g'i e t., (>p' i"""">'""FQ.gules 3 '4 4'5"."" '4's 'Model"'BS'lR"i:="
'i
~>>',
i r
~
7 8 8 Model E7022 ',
10 8c 11 Model E7014 12, 13 & 14 Model E7024 AMERACE CORPORATION TEST REPORT NO.
CONTROL PRODUCTS CONTROL PRODUCTS DIVISION ES-1000
. '.:;..;, -.:OlVISION ...:.:
~ .::..-.:..;..UNIO!JJ,.N:J.,
~ 0)0/3,"~ ... R6Y."'"-'"' SHEET
" QF'105
BRIEF TEST DESCRIPTION The test machine was inclined at 45'o the horizontal plane to simu-articles to late two-axes excitation. Xn order to orient theon test 45'igid Test their normal service position, they were placed a Fixture. This arrangement gave the input motion equal vectors in the vertical plane in one horizontal direction. The relays were .
tested in four horizontal orientations. 'his was done to test for the and in-phase and out-of-phase conditions of the test items. This method of test input is recognized as an acceptable alternative to true biaxial excitation in Section 6.6.6 of IEEE Standard 344-1975.
FAILURE CRITERIA (CLASS 1E FUNCTIONS MONITORED DURXNG SEISMIC TESTS)
(A) Non-0 eratin Mode (Relay coils de-energized) Normally closed contacts for chatter in excess of 1 millisecond with 28 vdc at a amp applied to contacts. Normally open contacts for false transfer of 1 millisecond or greater with 28 vdc at 1 ampere applied to contacts.
(B) 0 er'ate Mode '(Relay 'coils energized) Normally open contacts in excess of 1 millisecond with 28 vdc at 1 amp applied for'hatter to contacts. Normally closed contacts for false transfer of 1 millisecond or greater with 28 vdc at 1 ampere applied to con-tacts.
(C) Transitional Mode (Relay operateB for time delay) Failure of the relays to time-out twice. Note: Relays set for approximate-ly 10 seconds time delay.
NOTE: Nominal rated voltage less 10'pplied to relays coils during operate and transitional modes'.,
FRAGILITY LEVEL D vice fragility level was obtained in the following manner:
Using the Failure Criteria as described, all relays were first sub-jected to the artificial RRS acceleration level. If a relay failed to meet its ClassiE function the testing was continued, but at re-
-'- gressive" in'cremen'ts {'of "happ'zoximatelf'10'/o "1'eve'l s);unti'1" the'"mhl--'
function ceased. The level at which fault free operation of the relay
: jI:"
had been established was documented as the fragility level of that relay.
TEST RESPONSE
.Thy .gest responses. which exceed. the .axtificial. RRg: level.an/. stated ..."
'as.'such are not device fragilitg'.leve3:s"'but are highe'stalues'tested.
~ I+a 4, ~
~ > h AMERACE CORPORATION TEST REPORT NO.
CONTROL PRODuCTS CONTROL PRODUCTS DIVISION ES-1000 DIVISION UNION. N.J. 07083 REV. A . SHEET, pp lV>
FLILL SCAM SHOCK SPECTRUM fg Peakl HODELS TESTED>
E7012A C001 E7012PC001 1.0 0 10 0 100 g 10000 OAMPING ~5'Ya 1IO te The SltS shape (at 5 percent damp
. r ur g), is defined by four pointsr
~ ~
pointA ~ 1.0Hz and an acceleration equal to 25 percent of the ZPA point D 4.0 Hz and 250 percent of the ZPA point 8 16.0 Hx and 250 pcrccnt of the ZPA point G 33.0 Hz and a level equal to the ZPA.
TEST
. ll te e T> ~
RESPONSE
I'~ I=EE stc sol 1978
-=-.'.!:STAr>OARO RESPONSE t:WPECTRUY. SHAPE 2 :=i=5=
K.
RqS ~ 'I:
~ ~
2 Qe ~
~ ~
~,
t 2
~ ' > ~ > ~ II
~ > ~ ~ 'r I 210 2 2 2 2 ~ ere 2 2 > ~ ~ 2 2 ~ 'le 10 100 Frequency IHzl I
o SEE NOTE H+V o COHPOSITE
~ ~ .. > . z, "OF TEST OF FB/V-,SS/V-,SS/V+,FB/V+
MACHINE ~ .~ ~ '. - r, ~
>,r .
X 707 OUE TO 45 INCLINATION
~ ~
r ~
J
~ ~
Figure 3, Model E7012, Response Spectrum, Non-Operate Mode TEST REPORT NO.
CONTROL PPPPUCTS AMERACE CORPORATION ES-1000
] CONT ROL PRODUCTS DIVISION P V ~s ON
~
amenxo SHEET37 QF l~> .
~
UNION. N.J. 07083 REV. A A 2 2
MODELS TESTED:
FVLL SCALE SHOCK SPECTRUIVI fII Paalrl E7012AC001 E7012PC001 1X) O 10 0 100 g 100CXI 100 ~0 DAMPING
~5'%he SRS shape (at 6 percent damp-7 Ing), is defined by four points:
point A ~ 1.0 Hx and an acceleration equal to 25 percent of the ZPA point D 4.0 Hx and 250 percent of the ZPA point E ~ 16.0Hz and 250 percent of the ZPA point G ~ 33.0 Hx and a level equal to the ZPA.
~~ ~
~ ~ ~
7 IEEE Sid 501 1978
- -=- .-. STaIIDARD RESPDRSEH
- ='PECTRU!8 57IApE 2
,O Io I I I l Io
~
~ ~ I ~
I2 ~
% ~
~ I Y~
0 C0 ~
rsr I
~ I -o r
~ I
~
~
'"'I r ....} ~ .~I
~ ~
1~
I ~ ~
'I 4~
~ I 0 ~ 0 7 0 ~ Io 0 ~ 0 7 0 ~ 70 2 2 0 ~ ~ 7 ~ ~ 'IO 10.. 100 1000 Frequency IHzl L
~ ~
+ COMPOSITE:OF .FB/V-ISS/V"ASS/V+'oFB/V0' f707 QUF. TO 45o~'IQCLI,NATION Of TEST'ACHINEi'.
Figure 4. Model E70129 Response Spectrum, Operate Node REPORT NO CQNTRQL PRQDUCT$ AMERACE CORPORATION
"".'EST ES-1000
'0. ri'V 'r onwoc ~ '". '" ':7 ".D)v)StQN
~ -. ..'
~ " ' ' 7 ':- CONTROL PRODUCTS DIVISION
" "I "VNION.:N.J .07083,
~ ~ REv,.iA .. "sHEET 38 0F:::105'- I
fVLLSCALE SHOCK SPECTAUM fp Peak) HODELS TESTED:
E7012AC001 E7012PC001 1<<0 0 10 D 100 N 10000 DAMPING ~5o%%d 144 <<i 2
The SRS shape (at 6 percent damp-2 Ing), is defined by four points:
point2t ~ 1.0 Hz and an acceleration equal to 25 percent of the ZPA point D 4.0 Hz and 250 percent of the ZPA point E ~ 16.0Hz and 250 percent of Ihe ZPA point 6 ~ 33.0 Hz and a level equal to the ZPA.
TEST
RESPONSE
10 io 2
<< ~ ~
1 S<<d 50).19t
,'STaROARD RESPONSE~~=
~ t SPECTRuM SHAPE 2
. K ARTIPIC2L RRS
'J
..8 ID t ~ ~
1 <<t to 1 ~ ~
<<2 ~
<<2 2 EO z<<<< ~
~ <<1
~ c~
2
"-<<<<d t ~ ~
~ '
~ << ~ ~ ~
<< ~
3<<I'I ~ I
~ 2 2 ~ ~ 10 2 2 t ~ <<2 ~ <<to ~ <<2 ~ 210 10 1000 Frequency IHz)
SEE NOTE H+V TEST RUN IUO. 4 45 60 65
~ <<
~ <<ICOMPOSITE OF FB/V-,SS(V>>,,SS/V+,FB/V+ A. ~ 707 DUE TO 45 INCLINATION,
~ ~<<
~ ~
~ ~ ~ <<<<<<2
- 2 <<
Figure 5. hfodel E70129 Response Spectrum, Transitional hfode TEST REPORT NO.
ES-1000 C ONTROL PRODUCT$ 4MERACE CORPORATION CONTROL PRODUCTS DIVISION
<<2netoce P~yt$ )ON. ~ ~ UNION. Pk J. 07083...<<.. <<. .REV<<.A ..., .SNEET::39,0F,105<<,:I 2
T << ~ tj.t ~
FULL SCALE SKOCK SPECTRUM fg PeaU KOOELS TESTEO'7022AC001 E7022PC001 10 D 10 D 100 IIII .1KXX3 OAMPING ~5o/o 140 to 0
The SRS ahape (at 6 percent damp-ing), ia defined by four pointc:
point A 1.0 Hx and an acceleration equal to 25 percent of the ZPA point D ~ 4.0 Hz and 250 percent of the ZPA point E ~ 16.0Heand 250percentof the ZPA point 0~33.0 Hz and a level equal to the ZPA.
I<< ~ I 14 to FRAG IL IT F: -0 LEVEL TEES Std sor.>>>a STA W0ARILRQSPOtI'SE SPECTRuih SHAPE I
TART IF I CI AL T
~
RR C ~
I ~
L2-g to0 ~ ~ ~
12 tt 20 ag, I~0 I o 2
r~~~~I-a' =T
~ - .
~ 2 ~ C0 I ~
~ I 0 ~ ~ 2 ~ 0 10 2 0 0 ~ ~ 2 ~ ~ 10 2 2 0 ~ 0 2 ~ ~ 10 10 ~ ~ 100 1000 Frequency IKz)
~*
~1
'1'rtrt g /jest
+GONPOSITE, GF FQ/Y 0.SS/V-ASS/Y+2FB/Y+
GF. TEST"HACH)NE' ' .' ~ ~ ~ ~ ~
.X
~ ~
707' DUE
$ 0 45o I.NC<tNATION
'. ' ~ ~ . )tS6,76
~ ~ -" . ~ .
Fig@re 6 Model E7022, Response Spectrum, Non-Operate Mode TEST REPORT NO. - .
CONTROL PRODUCTS AMERACE CORPORATION ES-1000 CONTROL PROOUCTS OIVISION DIVISION UNION. N.J. 07003 REV ~ A,.SHEET40 OF 105
~ P \ ~ ~t,,
,FULL SCALE SHOCK SPECTRUM fII Pea@ MODELS TESTED:
E7022AC001 E7022PC001 1X) 0 10 0 100 g 100X3 DAMPING ~5%
100
~ I. The SRS Shape (at 5 percent dainp 1 . Ing), tr defined by four pointa.
point A ~ 1.0 Hz and an acceleration equal to 25 percent of the ZPA point D ~ 4.0 Hz and 250 percent of the ZPh point E ~ 16.0Ha and 250percent of the ZPh point 0 ~ 33.0 Ha and a level equal to the ZPh.
~ '
I 0- TEST
~
~ ~
~ ~ ~ ~
- 10. RESPONSE
' ~ + t ) ~
1$ ia i TEES Sid SOT
.isT<RDaR0 REspo!:sEA'. =. I
.SPECTRUM SHAPE A
O tt :ART IF I C I -'L ta RR \~
C O
Tk
~ i I t \ ~ ~ ~ p ~ 'es 3 ~ ~ ~
t t \<<
I -
i I 1
I ~ I I I I I I t tie C
4 ~ ~ t ~ ~ 10 t 4 ~ t 1 ~ ~ 10 t 4 ~ ~ 1 ~
~ 1 10 100 1000 Frequency IHel
~ "~ ~
~ h
~ ~
'. AXiS
<<'CGtdPOGriTE" Oft OF TESTiHACHINE' SEE NOTE Fe/V '
(H+V)
~ . - ~
ISS/V-;,OS/V+;f8/V+',X .707;DUE
~4 TEST BUN NO 12
"' T0' 4g 0
06 + 0
'.i IACLlNRTION
".'. ~ - ~
Figure 7. Model E7022, Response Spectrum, Operate Mode TEST REPORT NO.
CQQTRQL PRQDUCT$ AMERACE CORPORATION ES-1000, I t'" - '~ ~~~ " " D)vtS)QN . - ' ',.;: coNTRQL PRQDUGTs DivisioN
~', WON..M4..0)083.. i ~, 1 r" RE V '.~A'-~. SHEEy~4y~.pF, y()g-, )tii
0 RlLL SCALE SHOCK SPECTRUM fg Peakl . MOOELS TESTEO:
E7022AC001 E7022PC001 1>>0 0 10 0 100 g 10000 DAMPING ~5'Io 100 si The SRS shape (at 5 percent damp.
r ing), is defined by four points:
point A ~ 1.0 Hx and an acceleration equal to 25 percent of the ZPA point D ~ 4.0 Hz and 250 percent of the ZPA pointE ~ 160Hzand250percentofthe ZPA point G ~ 33.0 Hz and a level equal to the ZPA.
t
>> I ~ ~
10 so 0
'1 0
=I FRAGILITY LEVEL
--I-- I ARTIF I C InI L K I RRS 0
~
.8 JEEC Ssd SOT T9TS STANDARD RESPDt>>SE
~ ~ ~ I ~ SPECTRUM SIIAPE 1 t so st 0
~ '. 7 s So ~ ~
c~>> ~
'I iI 0~ t,s
~ ~ ~ I~ I
~ 0 t ~ ~ so 0 ~ 0 1 0 1st 0 0 0 0 t 0 ~ So Freq IHzl SPECIMEN 2 R 4 (E7022 SERIES) RELAY STATE: TRANSITION MODE (TO X 2)
+ SEE NOTE H+V AXIS
~
~....
COMPOS I TE OF FB/V 0 SS/V 0 SS/V+ ~ FB/V+
OF. ATEST..QACHJNE.
s
~ ~
t, - .:.
~ ~ I>>is,.','..- X.
t ~
~ 707
- 1. I...-..:-...
OUE TO 45 I NCL I NAT
~
I ON r ~ >>>> ~ 0 ~ ~ >> ~ >> ~ w JI J ~ I 0>> ts ~ I ~ I ~ >> ~ ~ L.I ~ I ~ ~ >> w>> ~" t' ~
' >> , I >>>>>>s>>4 its or ~ >>I,t Figure 8.'odel E70229 Response Spectrum, Transitional liode TEST REPORT NO.
CONTROI PRODUCTS AMERACE CORPORATION ES->>1000 .II CONTROL PRODUC'IS DIVISION DIVISION A oÃAofcKo UNION. N.J. 07003 REV ~ SHEET 42 OI= 105
FULL SCALf SHOCK SPECTRUM fg Peak) HOOELS TESTEOt E7014AC001 E7014PC001 1X) 0 10 0 . 100 Nf 100CD DAMPING
~5't
)00 t The SRS shape (at 5 percent damp-
~ t 44 ~j Ing)i ts defined by four poln poht A ~ 1.0 Hz and an acceleration equal to 25 percent of the ZPA pomt D 4.0 Hx and 250 percent of the ZPA porntE ~ 16.0Hxand250percent of the ZPA poht G ~ 33.0 Hz and a level equal to the ZPA.
l
~ . I: ~ I I 30- io ~ s ~ ~ TEST RESPG'NSE TEST sld 50) i&
STAtPDt RD Rf SPORS~
SPECTRUM SHAPE ART IF I CRL
~ ~
L lo Bo s ~ i ~ 1 ~, ~ ~ jt s a 4 ~ ~ r ~ 010 s a 1 ~ ~ 1 ~ ~ 10 s $ 4 ~ a 1 s 01 ~
10 100 1fxo Frequency IHzl
--='.)
- ~ P
'COHPOSITE:OF'FB/V'-l'SS/V-r'SS'/VitF8/Vj X'i ~ 707 DUE "TO g5.'QCL'IIIATIGN ~ ': ~
TEST HACH I NE ~ 'OF Figure 9~ Model E7014, Response Spectrum, Non-Operate Mode TEST REPORT NO Il
' CONTROl. PRODUCTS AME<<cE co>>oR ATION ES-1000
~- ~ ~ - ~
' " "-DIVISION '" .'"""'nieroce
. UN)OM; N.J.'7083 .'REV..'. SMEET43. OF. 105
'ULL SCALE SHOCK SPECTRUM fp Paalrl MODELS TESTEO E7014AC001 E7014P C001 10 0 10 0 100 II0 10GK3 DAMPING ~5oJo 300 I~
I ~
2 The SRS shape (at 5 percent damp-2 ten ing), is dered by four points:
point A ~ 1.0 Hz and an acceleration equal to 25 percent of the ZPA point D ~ 4.0 Hr. and 250 percent of the ZPA pomt E ~ 16.0 Hz and 250 percent of the ZPA point C 33.0 Hz and a level AM to the ZPA.
~ I ~ I TEST .
10 to RESPG'ISE
~ ~
.2
'2 I
IEEE Ste ew.sere
~~
7 1
~
I I
t~ STotJPJ Rp RES pp;JSE SPECTRuM Sxc.PQ
'ART f F I C I AI ~
~
D RR$
~ ~
-~ g to ~ ~ I I~ I ~
ft 7 gV
+II
+
~
~
~ 7 ~ ~
t 2 rt t.. ~~
2 4 ~ ~ 1 ~ ~
C 10 to
~
'00 I ~
2 2 4
- Frequency IHzl I
~ ~ I ~ Oto
)7 2 2 N.
4 O ~ 2 ~ ~ t~
2 ~ OI ~
'.I
~ I 7 ~ " ~
.+
7 COMPOSITE OF
'"OF.'TEST'MACMfIIE.: ".
FB/V-,SS/V-,SS/V+,FB/V+
l
':" - - '- . r
~ ~
X
"~ <<
707
' '".. DUE
~
.TO
", 45 ':: INCLINATION
~ .: ~ ~ ":,
~ ~ ~
4
~ ~ 'I
~ ~ ~ '27,. r; ~,2...7v, 77
~t ~ ~
y ~
I
~, 4 I V Figure 10. Model E7014, Response Spectrum, Operate Mode TEST REPORT NO.
~i' CONTROL PRODUCTS AMERACE CORPORATION ES-1000 CONTROL PRODUCTS DIVISION DIVISION . UNION, N.J. OII083, Rg V,e.;,A,,,SqEE:T.jf 4 OF,,14).
~ < ~ 77r7 ) ~ 777' 77I I 'J ~ ~ ~ $ ~
ftlLLSCALE SHOCKS&CD/M tg Paakl 'HODELS TESTEO E7014hc001 E7014PC001 1' 10 0 100 5 1CQCO DAMPING ~5o/o The SRS shape (at 5 pegcertt darnp-.
I'L tp 't- v+t1 tht tngj, is dered by four points:
pomt A ~ 1.0 Ha and an acceleration equal to 25 percent of the ZPA pomt D ~ 4.0 Ha and 250 percent of the ZPh tht ....
pc-t E ~ 16.0 Hz and 250 percent of the ZPA poh1t6 ~ 33.0 Hz and a level equal to the ZPA.
~ I ll oo I TEST J'ESPONSE TEES Sld 501 1 at STanpsRp Rtspo rs IsPt'GTRVM 5HAPE o
.8
~ ~
t ~
z5 stt x
~ t t
.l o o ~ o t o ~ Io r
~
~ o t
to 4
o o o ~ o 2 ~ oto 10
~, SPECIMEN7 h 22 (E7014 SERIES) RELAY STAs= TRANSITIONAL NOOE {TD X 2)
~'t.= o o ~
>CONPdSlTE'F FB/V-';hS/V.-,SS/V,.F8'/V4 ' '
"X':;707.'0,"==
" ' Tb 45 'CL'WATION" ttIF TEST'MACHINE ~
Figure 11 'odel E7014, Response Spectrum, Transitional Mode TEST REPORT NO. t CQNTRQ) PRQDUCTS AMERACE CORPORATION ES-.1000 CONTROL PRODUCTS DIVISION
~
", ( ".->D<ViStQN,.
t s " -'
1, '.: ".:.UNION, ..'"-:-. RE V'. c:A -
'07083:r SHEET 45 OF" 105:: j
~
1 1 o N.'J: 1 ~
FVLL SCALE SHOCK SPECTRUM'fg Peak) HODELS TESTEDt E7024AC001 E7024PC001 1X) 0 10 0 100 00 10OCCI DAM PING ~olo 500 ~~
( ~
2 222'~ . ~
The SRS shape (at 5 percent damp-7 Ing), is defmed by four points:
' 'oin' 1.0 Hz and re ~elera~don equal to 25 percent of the ZPA point D 4.0 Hz and 250 percent of the ZPA pointE ~ 16.0Hzand250percentoftheZPA point G ~ 33.0 Ha and a level e~ai to tbe ZPA.
, ~
t I I t
.l0 24
~ ~
~ ~~
~ ~ ~
7 FRAG IL'ITY 4 LEVEL J4.E6 Std SOl.1978 t Srr!:D lit Rttr rrr:22 2 I-t ~
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OO
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oo 24 42 7 22 x0 4
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4 4 4 ~ 4 2 ~ ~ 10 4 4 4 ~ 4 2 ~ ~ 'IO 4 ~ 4 2 ~ ~ 14 10 100 Frequency IHd 6 Ik 8 E SERIES) RELAY STATE: NON-OPERATE MODE (QE-ENER) 6
<< SEE NOTE K+V 2422 are at ~t<> tr24 ~D>)44 74
<<COHPOSITE OfFB/V-..2SS/V->SS/V+>Fg/V+ X r707,.0IIE XO 45 .I.NCLI.NATIGQ.'
c>> ~ ~ .'OF TEST>HA'CHINE'. ' ~
Ff.gure 12. Model E7024, Response Spectrum, Non-Operate Mode
- '"S omotoce CONTROL PRODUCTS 4 2 2>>
Q)ytS~ON I~
AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J. 07083 e 4 TEST REPORT NO.
RE V,~ .,A,,SHEJT46.
- ES-100I OJ105~2.
II II
~
t 0
RJLL SCALE SHOCK SPECTRUM fp Poak) MODELS TESTEDt E7024AC001 E7024PC001 1Q 0 10 0 100 5 100CCI DAMPING ~5' 100 ii Th< SRS shape (at 5 percent is defined by four points:
damp-'ng),
point A ~ 1.0 Ha and an acceleration equal to 25 percent of the ZPA point D ~ 4.0 Hz and 250 percent of the ZPA point E ~ 16.0Hs and 250 percent of the ZPA point G" 33.0 Hz and a level equal to the ZPA.
10'2 ~
TEST
RESPONSE
~aaW <a IIEE 5 6 Sal491 8
~~ STAROARO RESPONSE 1
SPECTRVIA SHAPE ARTIFICIAL RRS I I ~ ~
a c0 ~
~ ~
2 2 4 ~ 4 1 2 ~ 10 2 2 4 ~ j 2 ~ ~ 10 2 4 ~ ~ 1 2 ~ 12 10 100 MODE ENERGIZED)
AXIS
~ SEE NOTE M+V 06 + 05
~ '... ~ + COMPPSITQ. OF, P'.9/V ,SS/V-,SS/V>>
~ OF. TEST'MACHINE.. " 'FP/Vt,'X,;707 DUE TO 45 .
'I NCL I NATION:
~ t I ~
I ~
Figure 13 ~ Model E7024, Response Spectrum, Operate Mode TEST REPORT NO.
C Pt11TRQL PRQDUCT$ AMERACE CORPORATION ES-1000 CONTROL PRODUCTS DIVISION P[V~$ tON UNIONN,J. 07083 ,REV, 'A .:, .;SHEET.47 OF,.10~>,,
8 4
)
fgLL SCgtLE SHOCK SPECTRUM fg Peak)
E7024AC001 E7024PC001 10.D 10 D 100 IgI 10000 DAMPING ~5%%d 10 I oo The SRS shape (at 5 percent damp-r Ing), is defined by four points point A ~ 1.0 Ha and an acceleration equal to 25 percent of the ZPA point D ~ 4.0 Ha and 250 pement of the ZPA point E ~ 16.0Hz and 250 percent of t'.".e ZPA pomt G ~ 33.0 Hz and a Ie".el equal to the ZPA.
I ~
ll ' I ~
r FRAG IL I TQ LEVEL t.4~
ARTIFICIAL (RRS JEEE Std SOH978 srahoaRD Rcspoh'sE sPEETRuM sHAPE
~ ~ ~
~ P LL I
'-* o ', "o 4 1' o ro 10 I ~ '
~ ~
s o o Frequency IHzl
' o'1 ~ 'of0' 100 o
~ r o - 'o
~
~ 'o
~ It ~
1
~
~ 1 to a:. ~
cR S) RELAY STATE: TRANSITIONAL MCDE (T5 X 2)
MIS
+ SEE NOTE (H+V) 'EST
+,COMPOSITE OF FB/V-fSS/V ~ SS/V+,FB/V+ X o707 DUE TO 45 INCLINATICN RUN No 253,257o(152,15 ) ~ 164 OF TEST MACHINE.
~ ~ 4 ~
~ '
~
jw:ry.1 'r . 'C Figure 14. Model E7024, Response Spectrum, Transitional Mode TEST REPORT NO.
CONTROL PRODUCTS AMERACE CORPORATION ES-1000 CONTROL PRODUCTS DIVISION DIVISION UNION, N.J. 07083 REV ~ A SHEET 48. OF 1~05 te e ' ~
DATA- HOSTILE ENVIRONMENT TESTS FOR PROCEDURE AND ADDITIONAL INFORMATION SEE WYLE TEST REPORT. NOi 43706-2'9 VOLUME. I, SECTION, X.
r ~ >
THE FOLLOWING GROSS REFERENCE CORRELATES OLD TO NEW NUMBERING SYSTEMS AS STAT" D IN WYLE AS STATED IN AMERACE TEST REPORT NO. 43706-2 TEST REPORT NO ~ ES-1000 (OLD. CATALOG MODEL NO.) (NEW CATALOG MODEL NO.)
701 2ACE E 701 2AC001 7022ACE E7022AC001,
'7012PCE'* '" E7012PC001
7022PCE E7022PC001 7014ACE E 7014AC001 7024ACE E7024AC001
'.' ~:.701$ PCE~, ~
'".." ": "'...: - E.7014PCG01.."
~ <<'> Qi qQi~q ) .. -..,70P)PgE:. -..;.::.~ ;; ~Y......~."~;.,;.-,-+VCR$ 001;.,",~::~:-, .<-." ~.- i,:
TEST REPORT NO.
CONTROL PRODUCTS AI.IERACE CORPORATION ES-1000 !
DIVISION CONTROL PRODUCTS DIVISION UNION, N J 07083 REY ~ A, SSTHEET,49.0F.105
HOSTILE ENVIRONMENT TEST DATA
SUMMARY
SHEET MODEL NO. WPO/P 8Coo/ TorZR'c a TEST ITEM NO. P TEMPERATURE MINIMUM VOLTAGE TEST MAX I MUM VOLTAGE TEST AVFRAGE gynic. REPEAT A VERAGE REPEAT AT 95% RE HE TIME DELAY TIME DELAY ACCURACY ACCURACY (DEGREES FAHRENHEI.T) (SECONDS) (PERCENT) (SECONDS) (PERCENT) 40 F 2 ~ 0 J OFo 9Z s~c.
50 F ~ ~ Z ~ 09 .2 ~ of 700F P ~
of 90 F r P9 z. o/
,1.10 F ~ J': 98 *'.. v s." r .97.
- 87 130 F C9 z. 9'0 150 F /. 83 z. 81 165 F 172 F / 8/ g. 80 J. 9 NOTES; TEMPERATURES;STATED ARE, AT...95$ . RELAT.I VE."..HUM I;D I TY.
2 ~ AVERAGE TIME DELAY I S AVERAGE OF F I VE (5) CONSECUTI VE READINGS.
3~ FOR REPEAT ACCURACY DEFINITION SEE FIGURES 1 AND 2, PAGES 13 AND 14 RESPECTIVELY OF THIS REPORT.
0
~
MIN.IMUM VOLTAGE USED /OP vnc
'IIAXIMIIM'OLTAGE USEO~
PREPARED BY I~
~
DATE 2 "8$'-8'0 TEST REPORT NO.
AMERACE CORPORATION CONTROL PRODUCTS CONTROL PRODUCTS DIVISION ES-1000 DIVISION UglON, N.J. 07083 REV.":A > - SHEET">0 'Op 105 .'~~
. ~
HOSTILE ENVIRONMENT TEST DATA
SUMMARY
SHEET MODEL NO. W aZP.HOOD/ )oh'.Hc~g TEST ITEM NO. 2 TEMPERATURE MINIMUM VOLTAGE TEST MAX I MUM VOLTAGE TEST AVERAGE REPEAT A VERAGE REPEAT AT 95M R.H ~ TIME DELAY ACCURACY TIME DELAY ACCURACY (DEGREES FAHRENHE I,T) (SECONDS) (PERCENT) (SECONDS) (PERCENT) 40 F J 77s~c. o.( N /'. 4'7 s~c. /'o /'
~
50 F /,zs o 4 /7Y 70 F / P9 '/ 85'.
o 8
~
90 F PS:
'. PS'-'. e:3 e
.110. F -
1'30 F /- 73 150 F J 6:S'~Y 165 F o 5" 172 F . /.s'/ -r. sO NOTES:
~1 ~ fEMPEPPTUR/S STATED. ARE...: AT g5$ RgLAT ( YE,...HUM I D I.TY,:....",;.,; ;..,;.-,
2~ A VERAGE T l ME DELAY l S AVERAGE OF F l VE (5) . CONSE CUT l VE READ l NGS, FOR REPEAT. ACCURACY DEFINITION SEE F IGURES 1 AND 2, PAGES 15 AND 14 RESPECTIVELY OF THIS REPORTS 4 ~ ~ g
- BIN.I.MUM VOLTAGE USED /0 2 v'/I0; jT ', ~
MAXIMUM VOLTAGE. USED,'
~
1 I '
4 ~
PREPARED BY DATE Pl
/
TEST REPORT NO.
AMERACE CORPORATION CONTROL PRODUCTS DIVISION ES-1000
~ A ~
.J ~70 P ~ ~ REV....A'....SHggy.~l Op 105,: .,
~
HOST I LE E NV I RONME NT TEST DATA
SUMMARY
SHEET MODEL NO.
J W/OrZ PCao/
TEST ITEM NO.
TEMPERATURE MINIMUM VOLTAGE TEST MAXIMUM VOLTAGE TEST AVERAGE REPEAT AVERAGE REPEAT AT 95@R H ~ TIME DELAY ACCURACY TIME DELAY ACCURACY (DEGREES FAHRENHEIT) (SECONDS) (PERCENT) (SECONDS) (PERCENT) 40 F r- 9p ge'c: 8 5"Wo i. 98 s~.
.50 F ,r.sp re 9P. EO ~
70 F r ep' '85 o 8 90 F pc /M
, .1.10 F. 2"ro. ~
130 F r.8l r z/
150 F 165 F 88O 87 .r 4f 172 F r 80
~ 2 0 r.s 8 NOTES:
1,, TEMPERATURES .STATEP,ARE, AT.,95$ .. RELAll.VF.HUMID.l.T'(..... -.,,:,.... , ",,;,,
2~ AVERAGE TIME DELAY IS AVERAGE OF F l VE (5) CONSECUTI VE READINGS,
~,,
3~ FOR REPEAT ACCURACY DEFINITION SEE FIGURES 1 AND 2t
. PAGES 13 AND 14 RESPECTIVELY OF THIS REPORT ~
~
I
- HIN.I.MUM VOLTAGE USED 9< U4) C
'MAXIMUM'VOLTA"GE USED PS'Y V'OC
~
~ ~
PREPARED BY V v
~
DATE a- ar-en TEST REPORT NO.
AMERACE CORPORATION CONTROL PRODUCTS pRQDucTs DivisioN ES-1000
. DIVISION; coNTRot
~ A UgipN N JE pyp83 REV;.A.;.; "-SHEET: 52.0p..105'.,
HOSTILE ENVIRONMENT TEST DATA
SUMMARY
SHEET 4
MODEL NO, &7022 PC an/ 7a 22>c~g I
TEST ITEM NO ~
TEMPERATURE MI N I MUM VOLTAGE TEST MAXIMUM VOLTAGE TEST AVERAGE REPEAT AVERAGE REPEAT AT 95% R AH. TIME DELAY ACCURACY TIME DELAY ACCURACY (DEGREES FAHRENHEI.T) (SECONDS) (PERCENT) (SECONDS) (PERCENT) 40 F r. 4'4 ere. P'C g~ r. 7$ y~c. 0 SWAN
~ "- 50 F go/ ~
700F //. 72 r. wP 90 F r. 4o r </. o Z 1.10 F'- r<$ ' r pz 130 F 150 F a.Y od 165 F 5'3 172 F r "ro r. 89 NOTES:
- TEMPERATLIRES "ST'ATED ARE IAT: .g5$ .'RELATI VE 'HUMI D) TY.;'-':-'"
2~ AVERAGE TIME DELAY IS AVERAGE OF F I VE (5). CONSECUTI VE READINGS.
FOR REPEAT. ACCURACY DEF INITION SEE FIGURES 1 AND 2,
. PAGES 1$ AND 14 RESPECTIVELY OF THIS REPORT.
.hlINIMUM. VQLTAGE. USED FC .I/'MC. ~ ~
~
rS'
~
.. : .... ,<<.,+Xi+~ POJ TA,QE.USEP I.4 C
~ ~ 4 I '
PREPARED BY c.
V DATE g - P.<-go TEST REPORT NO.
AMERACE CORPORATION CONTROL PRODUCTS
"'"~ ': c~gg """-" '+ISION"~"'-'
CONTROL PRODUCTS DIVISION
'"-; i, / .UNION, N.J~.07083 .';...,
~
REY.
'"A" '
SHEET, ZS-j.OOO 53" Of'M~"
HOSTILE ENVIRONMENT TEST DATA
SUMMARY
SHEET gODEL NO ~ &76r5 WCQo/ )Gr+'WC&
TEST ITEM NO.
TEMPERATURE MINIMUM VOLTAGE TEST MAXIMUM VOLTAGE TEST AVERAGE REPEAT AVERAGE REPEAT AT 95M R H. TIME DELAY ACCURACY TIME DELAY ACCURACY (DE GREE S F AHRENHE I. T) {SECONDS) (PERCENT) (SECONDS) (PERCENT)
QQ F g 8/~cc. S:S'Fo 5'/ s~c. rg ~ 9 Po l50 F I
~ 4 ~
- g. 5 0 ya7'y/S 70 F 90 F y 97 y a9.
110 F y 8/ . 8 130 F 5'gb 150 F gre 165 F f 172 F y.z] rg.o NOTES:
'-'.- ..'"1 "; TEMPE'RATURES"STATED'> ARE -- AT""9g$: RB'AT'I'VF", HUMI Dl TY 2~ AVERAGE TIME DELAY IS AVERAGE OF, FIVE (5) CONSECUTIVE READINGS.
FOR REPEAT ACCURACY DEFINITION SEE FIGURES 1 AND 2f PAGES 13 AND 1g RESPECTIVELY OF THIS REPORTS
- .HlNIMUM .VOI TAG',USED.. r.'02: <AC ....
~':..-~;...'..",=.~X.t QUPl,~V@I.TAQF ..(WQ...
~ " -,".~.,.-~
P
~.,~~i, v;.,i...;;":~- g,.:-c ':,:z'-.,;.y,,: .
PREPARED BY V V
~
DATE P -r -80 c
TEST REPORT NO.
AMERACE CORPORATION CONTROL PRODUCTS DIVISION ES-1000
'DIVISION,~.:.--:. --.~ '---.;- UNION.N4 '07O83 "". - -"
kEV." A" 'SHEET 5 "OF >~
~
CÃllEKDCO
~
HOSTILE ENVIRONMENT TEST DATA
SUMMARY
SHEET MODEL NO ~ 4 7OP. /Scoot'Pod.V~e g TEST ITEM NO.
TEMPERATURE MINIMUM VOLTAGE TEST MAXIMUM VOLTAGE TEST A VERAGE REPEAT A VE,RAGE REPEAT AT 95%R H ~ DELAY ACCURACY T I ME DELAY ACCURACY T I ME (DEGREES FAHRENHE I T) (SECONDS) (PERCENT) (SECONDS) (PERCENT) 40 F r'. 6 Zem. 0 ~ P- Fo /. S 7 4<c. 9. 2' 50'F f'0 o s. . J:.60 6.
70 F g.o8, oP 2 /7 90 F r.sy 110 F 130 F c 6
'150 F 165 f 8 Yl r.
172 F / +'0 N'ZP NOTES'
~ TEMPERATURES STATED ARE AT 95$ RELAT.IVE HUMID,ITY~ ,
'2, AVERAGE Tt ME DELAY S AVERAGE OF F I VE (5), CONSECUTI VE Rc AD I NGS.
FOR REPEAT. ACCURACY DEFINITION SEE FIGURES 1 AND 2 ~
PAGES 13 AND 14 RESPECTIVELY OF THIS REPORT ~
.MIN.IMUM VOLTAGE USED j
~
'1
-0
~
~' .~.
l
'MAX I MUM VOLTAGE 'USED"
>+<
'." ' J:. "... ~, ....-...., ..e ~...
a .* ~ .:~.. ~ ~ ~ ~
~ ~
~ ~
PREPARED BY / V
~
~
DATE TEST REPORT NO.
AMERACE CORPORATION CONTROL PRODUCTS DIVISION ES-OOOO DIVISION ~ UNION, N.J. 07083 R<v. -.,h.-.:,sHEET ~.gFlo5 ...
C HOSTILE ENVIRONMENT TEST DATA ~ I C
SUMMARY
SHEET MODEL NP ~
WPQry>C'oa/ aor+acw TEST ITEM NO ~
TEMPERATURE MIN I MUM VOLTAGE TEST MAX I MUM VOLTAGE TEST AVERAGE REPEAT A VERAGE REPEAT AT 95% R ~ H ~ TIME DELAY ACCURACY TIME DELAY ACCURACY (DEGREES FAHRENHE I.T) (SECONDS) (PERCENT) (SECONDS) (PERCENT)
$0 F Ze 53 4'Ec. 4 4 ls~t-. / ZPo 50.0 P e Cz' 70 F 3.99 P4 90 F o'8
""110 F 130 F 150 F /O 8 6/
165 F 172 F NOTES:
~ AVERAGE TIME DELAY IS AVFRAGE OF FIVE (5) CONSECUTIVE READINGS.
FOR REPEAT ACCURACY DEFINITION SEE FIGURES 1 AND 2, PAGES 13 AND 14 RESPECTI VELY OF THIS REPORT ~
,:hllN,I.MUM VOLTAGE, USED, ~4', V'DC
~ ~
,PhP:-'IUP, YQLThgE..~ED '~" ~8<
cajole~ '
CONTROL PRODUCTS
~ " " " ~ ~
~
PREPARED BY DATE AMERACE CORPORATION CONTROL PRODUCTS DIVISION
"'" '<UNION N J'7083>
~ h a -a c>
s-so TEST REPORT NO.
REV.'A"' 'SHIH'"UFX05
HOSTILE ENVIRONMENT EST DATA
SUMMARY
SHEET MODEL NO. ZPOae/Cont (so Z y~cz)"
TEST ITEM NO.
. TEMPERATURE MINIMUM VOLTAGE TEST MAXIMUM VOLTAGE TEST AT 95% R,HE AVERAGE REPEAT rsvp A VERAGE REPEAT-TIME DELAY ACCURACY TIME DELAY 'CCURACY (DEGREES FAHRENHEI.T) (SECONDS) (PERCENT) (SECONDS) (PERCENT) 40 F r. so sm. 4.9> r cIz~c' 500F ~
2 / . o-F 70 F 90 F
~ .
0
',1.1 0.F. r $ '9 84'eap.
130 F '.
150 F r. 9$ a8 +'8 165 F
'.A r
172 F r88 NOTES:
- ,1, . TERPERATURES.
- , STATED,,ARE.".AT g5$ ,-REl AQJgE l1gg[ P1T'f 2~ AVERAGE TIME DELAY IS AVERAGE OF F I VE (5) CONSECUTI VE READINGS.
FOR REPEAT ACCURACY DEFINITION SEE FIGURES 1 ANO 2f
'PAGES 13 AND 14 RESPECTIVELY OF THIS REPORT ~
WIN,I MUM VOLTAGE USED 5'C P
~ ~
>~C'AXIMUM VOL'TAGE USED i)+.1 g~y':.+ '~'g ~
g~t (
L i
+~
~.~'. Ci>. +i"Pi>i Ag,4) A*~
~ ~
~I ~~
lh PREPARED BY
~
DATE z - p g- eo TEST REPORT NO.
~
ORPORATION CONTROL PRODUCTS CONTROL PRODUCTS DlvlsloN .'s-1000
,..., ...DIVISION,,, ....,...,...UNIoN ~,N.J.. o~o83...
DATA. POST-TEST INSPECTION NOTE: FOR AOOITI'ONAL INFORMATION'EE WYLE REPORT NO. 4/706-2 VOLUME I, SECTION XII 1 ~ 1 ~
THE FOLLOWING CROSS REFERENCE CORRELATES OLD TO NEW NUMBERING SYSTEMS:.
AS STATED IN WYLE . AS STATED IN AMERACE TEST REPORT NO. 4'5706-2 TEST REPORT NO. ES-1000 (OLD CATALOG MODEL NO.) (NEW CATALOG MODEL NO )
7012ACE E70'12AC001 7022AGE . E7022AC001
".7G12PCE"'::"- ". " -':"""-: ..:" '70't2PCOO:I '::":.: "-':.. ~" """..'. ':"."::."-:
7022PCE ~ . E7022PC001 7014ACE E 701 4AC 001
~~
7024 ACE
..7014gGE
,7024PGE
~...
E7024AG 001 E7014PCO0, E7024PC001
'+".r,. 'i~i "k>>',i+ >f ~-+/'. '~M:"$~S' g:"'"'l > ""'bi;~i':,r'>>
I TEST REPORT NO, C ONTROL PRODUCTS AMERACF CQRPQRAT/QN CQNTRQI. pRQDUCT$ plyi$iQN ES-l000 DIVISION C.'>> r> pr ri ~ ', UN RE'V'=>>> "-: .-SHE'ET58:OF:ZO>
4
'I ~
DATA SHEET IlIlrI'IIi4.r Customer Amerace Cor o ~
A9aetat Relays WTLE LAIOLATOLI(5 Specimen r Spec. V.A Photo 43706 Report No. 43706 2 Para.. Test Mad.
Ii S/H Specimen Temp. ~OLQ GSI POST-TEST IHSPECTION Test Title ac .. ~ c't ~ e ay Catalo9 f Parte Per Case hemarir ~
7012ACE rr tyrarryrr. aarror arCu Or >O ede 7012ACE 8r JVC F 7022ACE I 7022ACE 2 ale 7012PCE
~ t v Argr V lr L acr C'
'012PCE 7022PCE lr V Vis ac L
u F.
4C 7022PCE Vp isvec 70I4ACE ..un Has. @~v<C'F~
7014ACE 2 v' W~sr'cr 024ACE F 7024ACE 7014PCE 7014PCE Vrlr/A 7024PCE 024PCE 2 I <-<<->
of~
S pecimen Falied Tested By Dater 2'ate:
Specimen passed Witness itOD Written Sheet Ho.
Approved
- WH-614a r E
~ p 4 ir Copy of applicable portion 'of Post Test Inspection Data Sheet from Wyle Test Report Number 43706-2, Volume II.
4'See notice of anomaly PS of Hyle Test Report Number 43706-2, Volume I Section IX Pa e IX-4.
AMERACE CORPORATION TEST REPORT NO.
CONTROL PRODUCTS DIVISION DIVISION UNION, N. J. 07083
~ ~
r REV, A,-,.SHEET,, ~~ OF.,l~~, .
"1 4
APPENDIX A I I ESTABLISHED AND/OR VERIFIED NUCLEAR SAFETY RELATED PERFOR MANGE CHARACTER!ST ICS.
FOR MODELS
) ) ' ) ~
~ ~ ) ~
THE FOLLOWING CROSS REFERENCE CORRELATES OLD TO NEW NUMBERING SYSTEMS:
AS STATED IN WYLE AS STATED IN AMERACE TEST REPORT NO. 43706-2 TEST REPORT NO.. ES-1000 (OLD CATALOG MODEL NO.) (NEW CATALOG MODEL NO.)
~;.- i '...7012ACE,,....,,..., .,*...,..:.'..-',, 6701.2AQ001::..;.. r.-.:...'-., ',: ==-',,':-",:r. i i 7022ACE E7022AC001 7012PCE E7012PC001 7022PCE E7022PC001
~ ~
~ 0
)
"l )
TEST REPORT NO.
CONTROL PRODUCTS AMERACE CORPORATION ES-1000 amerce
+ ~ 9>> ~~ ))'
DIVISION
) ~ g )) ') ~,
>> ~ ",.
CONTROL PRODUCTS DIVISION
)) ~)~l UNION,
~ ) A I )',
N.J. 1 070PP 1 ~ ~ )) 1 ) ) )l REV:;.A, -.. STREET,.60 OF-105
F'
PRODUCT SPECIFICATION DATE E 7012/E7022 D gd TITLE CHECKE NUCLEAR MODEL E7012/E7022" +h/sa APPROYED c<i'-
~
~i/<gp o SAFETY SERIES TIMING RELAYS CLASS 1E APPROYED
~ /l C+ rr ~ Wz jo RELATED REVISION INDEX ECO RE SHEETS EFF DATE ECO SHEETS EFF ~ DATE 80-47 4-3-80 RE VIS I ON RE V STATUS OF 'SHEET 6 % 11 12 15 16 17 19 20 21 22 1 2 5
.SHEETS 1.0 gnJaPOSE 1 1 The purpose of this specification is to define the performance characteristics of Control Products Division of Amerace Corp (CTP)
AgastaHrelays identified herein. The perfonnance characteristics
,-stated vere derived from the'results of a qualification'est pro-'.
'ram, which vas designed to measure the performance of the devices under normal and abnormal (DesignBasis Events) conditions as spec-ified. The qualification test program used vas in accordance vith the requirements of IEEE STD. 323-1974 (IE-r. Standard for Qualify ing Class 1E Equipment for Nuclear Power Generating Stations) end IEEE STD 344-1975 (IEEE Reconxnended Practice for Seismic Qualifi-cation of Class 1E Equipment for Nuclear Power Generating Stations In the following information reference vill also be made to IEEE STD. 50k-1978 (IEEE Staxuiard for Seismic Testing of Relays) 0 LIMITATIONS OF TEST RESULTS
,. I,2~1'.Since ~it;is: not;possibly;to ~define the'ececU tions Soi: 4vIIzy-'nOn "".,
c ~ '
'cei'vable applicatian for rel'ays, those pazaine ters, which in practice encompass the majority of applications, have been speci e fied, 2.2 Xf this data is not applicable to a particular requirement; then proof testing must be perfozmed for that particular case, DIVISION ..
CONTROL PRODUCTS '.'C~I 'AMERCE ~RPQRATIPN DI- mmKTS-DlvlaoN
'NION.'.J. 07083 DOCUMENT NO ~
REY. D'HEET E701QIE70/2 1 OF~
~
r g r gy ~r ~ q p r r y%~ ~ rr pg- \ ~ 'rr
~ fp r A ~ ~ ', ~
r r, ~ ~
AMERACE CORPORATION .TEST REPORT N 'S-1000 CONTROL PRODUCTS CONTROL PRODUCTS DIVISION DIVISION omeIac ~ UNION, N.J. 07083 REV,,,.4..;. .4HEET.~~..OF: . ~" ~;;
Arr Irrrrr Mr~ r '.M~ rr
yt M
VhA
2.3 The data documented in this specification applies only to Agastat relays mounted mounted on avitc iarid e t i u and does not apply to relays ay pano s or any structure 2oi It ia the responsibility of tho over s stem facilit clmIbine data on aeismio and environmenta per ormence desi o e ers to relays to arrive at an acceptable equipment design for a particular appli cation'OTE Control products Division of Amerace Corpor ation does not recoamond the use of its products in the containment areas of nuclear pover generating stations.
3Q0 I UALIF GATION TEST OUTLINE o 3,1 AGINl'IMIJLATION, (10 yoar or 25,000.operations qualifigd .life). ~
The foll'owing sequence of'ests.vas performed on Agastat devices identified herein (prior to seismic fragility testing). The sole intent being that the combination of these tests, vith applied margins, degraded the relays and their related hardware to a state which constitutes the equivalency of their end of service con-dition to satisfy the aging requirements of IEEE STD. 323 1974 and IEEE STD. 344-1975.
1hf ~ h '
~ C (a) hand Radiation A in . (2.0 X 10 5 rads integrated dose.) This osage s considered to be of sufficient integrated ex-posure, with margin included that excoeds the adverse plant operating requirements for areas outside the reactor containment building. Mainly the auxiliary and control buildings.
(b) C lin with Loed A in ~ (27 '00 operations with ono set o contacts o e to 20 vac, 60 Hz at 10 emp or 125 vdo at 1 emp, which is rated load.) The objective of this test vas to operate the devices at an accelerated rate with contacts loaded. The intent being to exceed by l(5 the amount of mechanical operations the relays will soo in service. Also, by loading the contacts, the vear at the of the test should exceed their normal end of qualified life conditions<
~NAZE 1l5 margin added to cyclea (25,000 plus 10g ~ 27,500 operations)
~
I y; ~ e ~
h CONTROL PRODUCTS '
' . AMERCE coRPCRAlIoN.':".
OOeuNEPT: NO.
E7P12'/E7022 CONTROL'PRODI/CTS'IVISION DIVISION
' ~
UNION, NJ. 07043 h REV, J) ..SQKF,T 2';~2-
~
N 224 -. l/40 A 1
~ Ã AMERACE CORPORATION TEST REPORT NO'S-1000 CONTROL PRODUCTS DIVISION 0+~S~'O~, ....,UNIONN.J. 07083 ..., ~ . REV'A .-.".SHEET-:62'F '~0
I'
{0) Ta er t re A in . (100~C for 42 days) s test su ected the relays to an artificially elevated temperature ( 00'C) for an extended period of time (Forty two (42) days). The device performance vas mess<<
ured before and after the thermal stress'egligible .
degradation in device performance stands as evidence of capability to handle the thermal aging requirements of Class IB. applioations, (d) ismic h in ~ Since this ves basically a fragility type test, su icient interactions vere performed at levels
. less than the fragility level of the devices in order to satisfy vith required margins, the seismic aging require-ments ok IEEE STD. 323-1974 and IEEE STD, 344-1975, 3a2 Bh5BLINE PERFORMhNCE TESTS~
3,2.1 In addition to the aging tests, a series of baseline tests vere conducted before (in orcfer to establish a data base) and then immediately following each aging sequence, vith the purpose being to.measure. the effects>. if any, on tbs various dsvicesi .,
3,2,2 The baseline tests consisted oft (a) Pull-in Voltage (b) Drop-out Voltage (c) . Dielectrio Strength at 1650.vac~ 60 Hs.
(d) Insulation Resistance at 500 vdo (a) Operate Time (Milliseconds)
(f) Recycle Time (Milliseconds)
(g) Time Delay (Seconds)
(h) Rapeatability (5)
(i) Contact Bounce (Milliseconds at 28 vdc, 1 ampere)
()) Contact Resistance (Milliohms at 28 vdc, 1 ampere) 3,2.$ The data from these teste vas measured and recorded. This data
'was used for comparison to functional data throughout the qual<<
, ificetion test program to measure any degradation in the por-
"<< ifoz%4hca. Of . the.'rekglyso'K, i. r"~.~ i.~gi "" " '~'i '; g "~ i'i,i'z",>i+ "~g e h 3,3 SBISMIC QNLXFICATION (IEEB STD. 344-1975 snd IREE STD. 501-1978) ~
3.3+1 The artificially aged devices vere sub)ected to simulated seis-mic vibration, vhich verified the individual device's ability to perform its required function, before, during, end/or follov-ing design basis earthquakes.
CONTROL PRODUCTS': .. ':iMERAcE'oR&oRATION. -" DQC UHENT.iHQ.:B7012/B70g2, DIVISIQN 'oH'fRoL DRoovcls olvl$IOH.
UNION. N J. 070S3 RF Y ~ D SH)ET QF II Sae~tSO ~ ~ ii > r AMERACE CORPORATION TEST REPORT NO.
CONTROL PRODUCTS CONTROL PRODUCTS DIVISION ES-1000 DIVISION ,UNION, N, P. 07083. Rar;-':A-" 'HEET. 63 "OF M5 '
'V P
1
~I
(RRS) for control 3 ',2 Using a Generic Required Response Spectra systems purpooos for the majority of nuclear power plant locations in the continental United States as a Guideline, the
~
devices should have met, exceeded, and/or establWsio8 their ovn fragility levels.
3+3,3 The relays vere tested'n the folloving electrical states.
(a) Non-operating Mode (Relay coil deenergixed off-delay relays timod out),
(b) Onerating Mode (Relay coils energized -less on-delay relays thnad'ut),vith nominal rated voltage 10/ .applied to coils. delay) vith nominal rated (o) Transitional Mode (Relay time to coils, Relays timed out voltages less seismic 1(5, applied twice during test.
3o4 HOSTILE ENVIRONMENT, 3,4,1 The relays are not recommended for use in the actual reactor
'conteinment'rea, but ere" intended mainly for use in'holoss- aux-iliary end control buildings. Therefore, in lieu of a of-coolant accident (LOCA) test, a hostile environment test ves performed.
3y4y 2 After simulated aging end seismic fragility testing,testa ves combin-ation temporeture7humidity and under/over voltage conducted. in order to demonIItrate that the devices vill function under adverse plant operating'onditions even aftermusdhaving undergone all tho aforementioned aging simulation seissoic qualification testing; 3e4e3 The relays vere operated at minimum end maximum voltage extremes; 85 end 120 percent of rated voltage for AC devioes and 80 and120 peroent of rated voltages for DC devices, NOTE Plus 10$ ves added to max~ rated voltages to satisfy margin requiremonts per IEEE STD. 323-1974.
3.4.4 Five (5) minimum voltage and five (5) maximum voltage operations vere performed (timo delays recorded) in each of the folloving environmental conditions: 951 relative humidity at 40'F, 50'F,
- .."...;,
- ,,.70>gp 90<R~ llP, Fs.,130.$ ~,150,Ft.'3.$ 5$ ,;end~172.F~,,,;., ,
~NOTS Plus 15~F vas added to maximum use temperature (156'F) to satisfy the margin requirements of IEEE.STD+ 323 1974+
DOCUMENT NO. E70]
.' TROL pJ OM~ " AllERACK'CORPORATIOH
'clPROI.
2/E7022
~
PRODIJDTS DIVISICsl
'IVION
~
~
IJRIDN, II.'e. ones REV. D SHEET 4 Oj 22, ~
AMERACE CORPORATION TEST REPORT NO.
NTROL PRODUCTS ES-1000
. ONSION... CONTROL PRODUCTS Dlvls!ON UNION,,N.J..07083.. 'REV;~ A "': SHEET@K QF-M0
I 3o5 POST TEST INSPECTION 3+3,1 Upon completion of all testing, each relay @as thoroughly inspected. The condition of mechanical and electrical parts and the. relay case +as recorded.
3.C QghLZFZChTZON TEST SUMMIT.
3.d.i The Baseline Performance Tests (Para. 3.2) mere conducted before end after each special test in order to measure and record any effeots on the various devices, 3odo2 The Qualification Test +as conduoted in tbe folltndag sequence o (a) Baseline Test (Initial)
(b) Radiation hging Test (c) Baseline Test - (Repeated)
(d) Cycling iiith Load'- Aging'Test
'e)
Baseline Test (Repeated)
(f) Temperature hging Test (g) Baseline Test (Repeated)
(h)'. Se'issiio Ag'ing 'and Quilifioation Test (i) Baseline Test (Repeated)
($ ) Hostile Environment Test (k) Baseline Test (Final)
(1) Post Test Inspection 4.0 CE BeENTlFZC n 4,1 CAThLOG CODE NUMBERS i,1 ~ 1 Figure 1 illustrates the method of identifying, by catalog code, the Model E7012 and E7022 series timing relays<
" hi2'-:,~hL MODEL MU+HGIS'~ hEViGES "~TED'o-:~'.~"" ."" ' '~
"' ':".""'"-'a)
P ~
E7012AC001 a E7012PC001 (b) E7022AC001 b E7022PC001 GPNTROL, PRPDUCTQ. i. ~ NAERAcE.coRPopATIQH .
DOCUMENT NO., E7012/E7922 .
DIVISION '
~ . emma. reaecrs avislm ~
~ IllN%EO uiioA. ~x oman REV, D SHEET 5 OF 22
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AMERACE CORPORATION TEST REPORT NO pS 1ppp CONTROL PRODUCTS CONTROL PRODUCTS DIVISION DIVISION UNION, N.J. 07083 REV. A ...:SHEET. 65 QF.. 105:
Ip
~ 4
~ I
~,'I IV
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- 0 O i
C Q ,0 CO I
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8: <r t7I '>
A I
zO 'O NUCLEM SAFETY RELATED ACASTATN TOOO. SER I E5 CONTACT ARRANCKHENT COIL YOLTACC TINK RANCC < FACTORY INSTALLED CU5TON le IfI CATI ISIS
-in TIHINC RELAY t DOUCLC POLK OOUSLC TWOV I t0 OOOC OPTIONS CUSTONER SPECIAL
,I Y COHa A e9 TO 1 SCCo .PERFONNANCE HOO I F I CAT IONS VHICN
~ tll ~ 'e 110 Y 50Ha SPEC IfI CAT I ONS
~ ON THIS SHEET ME OO NOt AFFKC't THC
~ t40 'le5 FUNCTI ONAI.
I tto Y 50Ha C TO 15 SCCo NOT VALID FOR CHARACTER IS'tl CS Df 0O >~ OPERAnON C Y 40Ha 0 5 TO 50 SEC
+ IQOELS VI TH FACTORY INSTALLKO OPtIONS ~
THE UNlt OR THE RELEVANCY Of t0 t00 z> 'l I NACRY t - OFFWLAV AC E 550 Y 40Hc t4 Y 40Ha
~> C TO SEC+
10 NIN ON ALL NOOKLS VITH FACTORY INS'IALLEO PERFONNANCE DATA IN ESIOOO ARE
~Ill YILTAOC ltT Y
' 5 TO 50 NIN~
OPTIONS ~ CUSTOHER A55UHK5 COOKO CEOOO OIE HI CHER, CINe I OHITI IR 50Ha I Zrg 4
0~0 i!
- r. qih 0
H tao Y Y
5olc Ceic I C TO 40 NIN~ RESPONSISILITY Of
.KSTASLISHINC PINOT AVAILABLE VALIOITI Of CUSTONER SPECIAL HOO IF I CAT I ON5 VHIOl Z ~ lll e g ~ TO 500 SEC PERFONNANCE DATA OO AFFECT THE
- zOn OO 'aI I) ~%
I V I J t00 4 Y 40Ic Y COIc
.IN ESIOOOo FUNCTIONAL CHARACTERISTICS Of THE lail't ANO THE C~
O~ QUI 0 >>J Il t0 VOC RELEVANCY OF v KhI 0 O fog N 40 PERfORNANCE DATA Ik K51000 ARE COOED g 0 ~~
CA 0
0Z 0
~
t4 It5 VOC
' CI999 OR SKLOV, fOR THESE IPIITS THE (0z 0 lt VOC CUSTOHER ASSURES RESPONSISILllY Of ESTASLI SHINS DC R 40 VDC.
0z , YIS.TAIS 5 t50 VALIOITV OF PERFONNANCE DATA m
.O O T 550 VOC IN ESIOOOo Ln II IC YOC Y VOC V
il Y 4 VDC
~ KI 'O i ~
t tt0
. ~
O 4
O R FXGURE 1 Device Code Designations H 0 1
M
.O I L
~
r C) \ ~
C3 C)
5eO E C R ~
5.1 DESCRIPTION
OP OPERATION o 5y1i1 Model E7012. (Seo Figure 2) Applying a continuous voltage to the coi~l-L2)- starts e time delay lasting for tho prosot time. During this period, tho normally closed contacts (3-5 and 4-6) remain closed. ht the end of the delay period, the
'ormally closod contacts brook end the normally open contacts (1-5 and 2-6) make. The contacts remain in this position until the coil is deenorgizod, at which time the switch instantane-ously returns to is original position. Doenorgixing the coil, either during or after tho delay period, will recycle the unit within .050 second. It will thon provide a full-delayvoltage period upon reenergixation, regardless of how often the coil"time-out" is interrupted before tho unit has been permitted to to its fully-delay setting.
L1 L2 TO ON PICK UP TOTAL OELAY AS SET ON DIAL ENERG I ZEO E7012 COIL OEENERG I ZEO CLOSED NoC ~
HAIN (5-5)(4-6)( OPEN CONTACTS I CLOSEO N+0 ~
(~-5)(2-6) OPEN Pigure 2> Operation of E7012, On-Delay Relay r
Il ~
'5,'1.2'odel E7022 (Soe Figuie 3) .Applyfng a voltage to tho coil
~Z77or at least ,050 second will instentanoously transfer the switch, breaking the normally closed contacts (1-5 and 2-6) and making the normally open contacts (3-5 and 4-6). Contacts remain in this transferred position es long as tho coil is energixed. The time delay begins immodiatoly upon doenorgi>>
xation. ht the end of the delay period, the switch returns to coAPQAATlok DOCUMENT'O ~ E j01)/E702
'CONTRQL PRODUCTS' 'AlACAACE DIVISION 'cck~~ omovcvs eesiok UNIOk, N.J 07083 RE)., D ....SPEET~OF~
I ~
II 22S 1/SO ~ 4 CONTROL PRODUCTS AMERACE CORPORATION
. TEST REPORT NO'S-lppp CONTROL PRODUCTS DIVISION
~ ~ v " 'O&m+
DIVISION ., LINION,,N.J. 07083 REV. A" -.."SHEET'667. OF ~l
1' ita normal position. Reenergixing the coil during the delay to a point period wi11 iamediately return the timing mechanism
~ra it vi11 provide a full-delay period upon subsequent
~ nargiaation, The switch remains in the transferred de-position.
L2 TD DROP OUT
~
TOTAL DELAY AS SET ON DIAL I I "ENERG IZED I
I E7022 COIL I OEENERGIZED I
I I
OPEN I
CLOSED I
IIIAIN I CONTACTS I ~
I OPEN I,
I I
I CLOSED tigure 3, Operation of 87022, Off-Delay Relay, S~2 PHYSICAL CHARACTERISTICS.
(" '
CONTROL PRODUCTS DIVISION -~ .
~
~ ~
~,
~ERAcE coRPoRATIoN cQNTRoL PRoOUcTs DIvlsIoN "UNION,'N.J: PTPLI DOCUMENT NO, REV; D P)OI2/E7O22 SHEET-8 OF 22 AMERACE CORPORATION -:TEST REPORT NO'S-yap0 CONTROL PRODUCTS CONTROL PRODUCTS DIVISION DIVISION UNION, N.J. 07083 68 105 OTTTeMCO ,gP( g, ... SHEET. OF,
I 5 ~
i
3.25 REF. 3.09MAX 2.89 .199 DIA. 2.83 MAX MTG. HOLES 2.57 MAX.
.I I
AGASVAV.'
0>> I l.500 /
>>>> ~ ~ >>r Qi 4.5 2 MAX.
I
.750 I
S 1.25REF QUALIFICATION TESTED FOR VERTICAL OPERATION ONLY Figure 4, Model E7012 end B7022 Outline and Dimension Drying, 5e2.2 ma Vo h ~
(a) Model B7012 and E7022 vith (AC) coils 2,13 lbs.
(b) Mode 1 E701 2 and E7022 With (Dl>>) coi 1 s 2 o 25 lb so r
~NOTE Veight may vary slightly vith relay ooil voltage specified.
~ ~ >> ~ >> r'>>
5>2<3 ol ~ Standard screw terminals (48 32 truss head sere@4 supp o are located on the front of the unit with pormanont schomatic markings. Barrier isolation is designed to accom-odate spade or ring tongue terminals vith spacing to moot industrial control specifications,
~
'r' CO/THOL'RQDUQTS' '.Au&AcE coIIP0AATIOII . 00<~~ "T. ~0'570l2/E j02.2 ~ Z
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jA TEST REPORT NO.
~
M~OL MODUWS AMERACE CORPORATION CONTRQL PRODUCTS DIyISIQN
~S ]ppp D+!SIPN, ...,, ......,UNIOy, N,a. O7Oe3.,, ..., .. 'REV"::A.-:":SHEET:"69 OF--105";-,
"x>
qadi 5i2.4 in Time Ran Ad ~ Basio models are furnished lTith s c rate n near ncrements covering the range select 5i 3 OPERATING CHARACTERISTICS ~
5.3.1 Environmen el Cond t on . (Qualified Life)
PARAMETER MINi NORMAL Temperature (~P) 40 70-104 156 Humidity (R.H'. 5). 10 .40-60 .. 95
'ressure htmospheric Radiation (red s) 2.0 X 10 (Gemme) 5,3. 2 etin C d ion ~ (Normal Environment)
NORMAL OPERATING SPECIFICATIONS REIhYS M/. ,REDLYS 'P/
~ e (DC) COiLS (AC) COILS Coil Operating Voltage, Nominal Rated hs Spec hs Spec Pull-in (5 of rated value) 80$ Min. 85$ Min.
Drop-out (f of rated value) 10$ Approx, 50$ Approx.
Pcnrer (Vatts at rated value) 8 Approxi 8 Approx.
~ ~
Relay Opezate Timi (In as)
Model E7012 N/h. N/h Model E7022 50 ms Maxi 50 ms Mex.
Relay Release (Recycle) Time (In as)
Model E7012 50 ms Maxi 50 Ms Max, Model E7022 N/A N/A Contaot Ratings, Continuous (Resistive at 125 vdc) 1.0 amp 1.0 emp (Resistive at 120 vec, 60 Hx) 10.0 emp 10.0 emp Insulation Resistance (In megohms at 500 vdc) 500 Min. 500 Min.
Dielectrio (vrms, 60 Hs)
Between Terminals end 1,500 1,500
'- . i; '.
Ground';-
~ T" BetTTSen,'Ncn-C2Tnne'C'tedrTerminil'S- ": 1 000 -" - ~ I;090'""".'
Repeat hocuracy (See definition in + 10$ 1%
Paragraph 5.3.2.1)
~
~
CONTROL PRODUCTS '&PRATE 'coRPoRATIDA ' OOCUHFNT NG'7012/E7022 i r ~
r ~
~
coNTRQL PRooUGTs DlvlsldN
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AMERACE CORPORATION TEST REPORT NO.
COTROL MODUCTS ES<<1000
~> r ~ ~ ~ r rllllleTCe DIVISION....,
i CONTRol PROpUCTs piyiSiON v...r UNiON,e.a. T om83 ...,...
P RPf'->A""'SHEH'Q "OF 105 '
1
$ 3y 2i 1 Ra ea hccurec ~ Repeat hccuracy Part at f any ixed temperature 2-218.07)) ".The repeat s e ne as Ref. Hema ICS accuracy deviation (h ) of a time delay relay is a measure of the maximum deviation in the time delay that Wll be experienced in five successive operations at any particular time setting of the relay end for any particular operating voltage or current." Repeat hccuracy is obtained f'rom the following formulat (Tl - T2) arel Tl Maximum Time Delay 100 (Tl + T2) T2 ~ Minimum Time Delay E7012 On delay on pull-in units arith timing range of 3-30
<<in. and 6-60 min. the first delay vill be approximately to coil temperature 15$ longer than subsequent delays due
~ 'rj sa ~
NOTE Dial settebility vith respect to the indicum (Marking on the regu-lating dials) is not included above. gape~ate Katy value, in'he So 3o 2o 2 Dial Settin ~ The calibration markings, as with most timing re ays, are for convenience end to reduce the required time for setting a relay to a specific value. However, relays can be set very accurately by using -the folloving procedure!
(a) Turn regulating dial (Located on the top of relay) to correspond with value desired.
(b) Record one or more time, delays. If more than one ti<<e delay is recorded, average the results.
(o) Compare the value obtained vith the value required, If value obtained is less then the value required, turn regulating dial clockwise slightly to increese time. If value obtained is greater then the velue required, turn regulating dial counterclockwise to (d) Repeat steps (b) end (c) as necessary until required time delay is achieved.
5o 3o 3 ere n Cond ion ~ (hbnormel Environment)
~ ~,~~as coppQ~~ DOCUQEJfT NO. E7OZ2(E7O22 ~ 1 r
~ p ~,
<<onNtOCO
~ <<<<' '
'Chasm..'reOOVCrS OMSIOS UNOH, IL J. 0708$ AEV, D: SHEET ~ OF Q. ~
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ill << ' ~ ~ ~ ~ <<z ~, ' ~ ~
AMERACE CORPORATION o CONTROL PRODUCTS CONTROL PRODUCTS DIVISION DIVISION 10 OIAIKKa, UNION, N. J. 07083 SHEEy 71 OFc,
~ f
.ADVERSE OPERATINC NORMAL DBE "A" DBE "B" DBE IICN DBE NDII SPECIPICATIONS Temperature (aP) 40 120 145 156 Humidity (R.H. 5) 40-60 10-95 10-95 10-95 10-95 Coil Operating Voltag
- ($ of Ratei) ea'0-104 Model E7012 (AC)85-110 85-110 .85-110 85-110 85-110 (ac).80-110 80-110 80-110 90-110 90-110 Model E7022 (AC)85-110 85-110 85-110 85-110 85-110 (DC)80-110 80-110 80-110 80-110 80-110 Ssismio Response NOTES
~ ~, I l All coils may be oporated on intermittent duty cycles at voltages 1(4 above listed maximums (Intermittent Duty ~
'aximum 5(5 duty cycle and 30 minutes "ON" time.)
Por Seismic Response see Pigurea 5, 6, 7 for Hodel E7012
~ ... and Pigurea 8, .9 and 10 for Hodsl R7022,
~ ~
p 5.4 SEISMIC RESPONSE.
5.4.1 So sm T ~
(a) Value of Damping Used - 5$
(b) Devioe Hounting - Vertical Only (Rigid Test Fixture)
(o) Mode of Vibration Identical (Dependent) Biaxial Inputs
~ (45'hruster)
(d) Seismic Input Random Hultifreguoncy (Spaced at 1/3 Octaves Over a Range of 1-40 Hz). 30 Second Duration.
5.4.2 Res onae S actrum. Figures 5, 6 and 7 (E7012) and Figures 8 an E represent the actual vertical and horizontal test rasponso of the relays in.their three electrical states,
'Qi&ig thdd Fai?ure'.Ci'Lte'rfa"spdcif $ od W .Farar'. 5;4'J4; 'thedi'val'uis vere derived by combining the lovast teat raaponso spectrum (TRS) valuos from the four test orientationa and multiplying that composite value by 0.707 due to the 45-degree inclination of the tost machine. Also, superimposed on the graphs are the follovlng!
J 00~ "MENT . NO ..E701'2/E7022 CONTROL PRODIJQTS, 'MERCE'coRPoAATIQM coM1RoL PRooUcfs DtvlsloM
~
DIVISION UNION, M.J. 07ISS REVq., Q I SQFF. OF~
>>>> ~ it~, r l
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TEST REPORT NO'S-1000
'MERACE CORPORATION CONTROL PRODUCTS DIylSION DtVISION.......UNION, l ~
~ N.J.~
07083 REV; A'-- 'SHEET,,7.2..0F 105,,
ptfLL SCALE SHOCK SPECTttUhb {S poahl NOOELS TESTEOI E7012AC001 E7012P C001 123 D 10 D 100 g 100{0 OAheae ~>>,
ill sc kc
~ ~
The SLq shape {at S percent dsnlp.
tng), ls dcl!ncd by four points:
In" I~
point A ~ 1.0 Hs and an acre!erst(on equal lo
( II: III l('r I c I 511 ~
2$ percent of Ihe 2PA IIII I!n::I PI po(at D ~ 4.0 Hs and 2$ 0 percent of the 2PA point E ~ lb.0 Hc and 2$ 0 percent of Ihe 2PA
~c ~ ~ pohtt0~33.0 Hs and ~ Ievd equal to thc c ~
I!(I IC SPA.
Il.l
', Ilr, ttE:n':. r 4I n L I li': I II tin '.".
c V.
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~ ~ ~ ~
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'5 :II' II ! Ii( 'll! il
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\
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ccc cc ~ c
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tl 555 ~c i+
IIII I:; I I,'I, ,'I'I
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e ~ ~ ~ ~ I ~ ~ I~ ~ ~ ~ ~ ~ ~ ~ ~ 55 ~ ~ ~ ~ ~ o 1 ~ 10 t {23 fnqueey Otd
~ SEE NOTE M+V
~ S ~"'I pjV>> II ~~ 5K TO 45 ~ It(CC{NATION' cr Filt2re 5o Model E7012, Response Speotruys, Non-Operate Mode DOCUMENT NO.
5 CONTROL PRODUCTS, '
. ~ AMERAcE coRPoRAT!oN
l4tgROL'PRODOCTS'($ (V(SION E7012]~)022 DI17I'SION
' ','(N!ON. N'J. OIO(a
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rc c ~ 5 ~ ~ ' ~ 5 'cc ~ r ~
AMERACE CORPORATION TEST REPORT NO'ES-1000
~ c, r 5 4{13efPCO,,
CONTROL PRODUCTS DMSION CONTROL PRODUCTS DIVISION UNION, N,J. 07083 8~ A:.-:
Id!SHEET",7,.3, '-'F.~,
. 105.'" "
h PULL SCAN SHOCK SPSCTRUAt IS Pooht HOOELS TESTEOI E101ZAC001 E701ZPC001 12I 0 10 D 100 SI 100K!
OAASNH0 ~S>>
fll I ~~~ t The SRS shape !at S peasant daeap.
Intr Is defined by four points:
t Ill pobttl ~ LO Ha and an ossa!season equal to 25 percent of Ihe XPA point D ~ 4.0 Ha and 250 peteent ot the XPA qi':." Ilii pot t 0 22.0 Xa XPA.
m a ~~
point 2 ~ IS.O Ha and 250 peeeent ot the XPA to Ihe Ki."l 2 !I 5:I'-'R.;
'IC TEST n
Il~ ll I RKSD N
~ t ~ ~ ~
Iaaa als ssl lsi ~ tt
'll!
~
i 'I teanDaaD Respondeat n J !.l.
i~ i1I:
I aptcInvM SHspt I I I~
lt Nl jl M
l ~
~
t l ~ 't
~
tlt iq
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~ ~
t"'ll + t I~ tt
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~ t I ~
~ ~ ~ ~ ~ I ~ ~ tt s ~ ~ ~ ~ ~ ~ ~ I~ ~ ~ ~ ~ I ~
10 ~ 100 1000 S) RELAY STATEI OPERATE HOOK ENEROIZEO)
~ SEE NOTE (H+V) ~
JKSf QPj HX ~AO
..iCOIIIPdslTE'OFMPe/V-':,SS/V-ISS/Ve;F8+1 XI ~ 707 SIC'TO'45o 'KCLlkATIOII OF TEST HACHINE ~
Figure 6. Model B7012 ~ Response Spectrum, Operate Mode CONTROLl 'PRODUCTS
'" ~ 'MEFIAcsE coRP6!I/TioH ' DOCUMENT. NO. ~ E7012/E7022";
". DIVISION
'. CotttftoL PftooucTS oivisiott tt ...~ UHIONl N.J. 07083 RE)f .,D, . SH)ET F e V" 'Stt 228 TI 0
~ '
AMERACE CORPORATION TEST REPORT NO.
pp CONTROL PRODUCTS DIVISION l
0V!sio~ e A. o e V/ION5 hLd.~ 0$
0N.2 Ref.."A " SHEET >4'OF>~> '
e
~ULL SCALE SHOCK SPSCTRUIIS IS SaeU IK!DELS TESTEDI E7012AC001 E701XPC001 1ll D 10 D 1CO g 100CD OAMPINO ~>>
~ Ht 11 ~ \ lt The SRS chape (at 6 petoent datkp I hg), Ic defined tcy foot polntat point A>> 1.0 Ha and an accelcta0on <<Ptal to
! ~ II 25 peccant of tbe XPA pohtff>> C.0 Ha and 250 pctccnt of III~ XPA Pohtr>> 16.0Haand260pctccntof0leXPA poht0>> 22.0 Ha and a !teel equal Io tbe
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oOGUME NO .
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The SIIS shape (at 6 pereent dsntp-h5), Is defined by four pohts:
! 41 t pohtd 0 1.0 Hs and an aceeleratlon equal to 2$ percent of the ZPA point O 0 6.0 Hs and 250 present of tha ZPA pohtg 0 160Hsend2$ 0pereentoftheZPA i i I'lit;::,: I
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,pUtL SCALS SHOCK SplCTStfdd fs paoht HOOELS TESTEOt E7022AC001
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ln pobftl ~ 1.0 Hs and an aeeclcrsUoa oqus! to
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, DIVISION ....., ,;;... CONTROL PRODUCTS DIVISION pN!ON "N,J, Q7gg REV; .; SHEET "7 'F"105' . * '
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~ QLL SCALS SHOCK SPECTRUI!6 t6 Poahl HOOELS TESTEOI E7022AC001 E7022PC001 Tll 0 10 0 100 g 1$ XX7 OAMPIHO ~5~
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..;;. AMERAcE coRPORATIQN'.r,', DOCUMENT. N9 a .p70]g/gg022
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AMERACE CORPORATION TEST REPORT NO.
CONTROL PRODUCTS CONTROL PRODUCTS DIVISION DIVISION UNION, N.J. 07083 oflte face REV..A,.....ISHEET . OF,.
N P
(a) The standard response spectrum (SRS) for relays per IEEB STD. 501-1978, vhich gives a specific zero period acceleration "G" level for each of tho relay states (b) The required response spectrum (RRS), vhich vas used as a guideline end ves artificially created by Control products Division as a goal or maximum test level.
Se4oS smic Test Dos~cri tion. The test machine vas inclined at
- ogroes to o oMr zontal plane to simulate be-axes ex-citation. In order to orient tho test articles to their nor-mal in-service position, they vore placed on a 45-dogroo rigid test fixture. This arrangement gave tho input motion equal vectors in the vertical plane and in one horizontal direction.
The relays vore tested in four horizontal orientations. This vaa done to test for the in-phase and out-of-phsse conditions of the test items. This method of test input is recognized es
<<n acceptable alternative to true biaxial excitation in Section 6,6.6 of IEEE STD. 344-1975.
504i4 a'i ure aatso C 'eri; (Class lE functioni monitored during Seismic Normally closed contacts monitored for chatter in excess of 1 millisecond vith 28 vdc at 1 ampere applied to con-
...tacts, Norioally open. contacts .monitored for false=tran'sfer' of 1 millisecond or greater vith 28 vdc at 1 ampere applied to contacts.
(b)
Normally open contact monitored for chatter in excess of 1 millisocond vith 28 vdo at 1 ampere applied to contacts.
Normally closed contacts monitored for false transfer of 1 millisecond or greater with 28 vdc at 1 ampere applied to contacts ~
(o) (
f'ailure of the relays to timeout twice. Relays est for approxilnately 10 second time. delay.
'( ~ ~ p ~,, >5 ~
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lfominal rated voltage less I(5 applied to relay coil! during operate and transitional mode-testa.
40 '7012'/E'7022
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CORPORATION TEST REPORT NO'S-yppp CONTROL PRODUCTS CONTROL PRODUCTS DIVISION DIVISION
'>~~'MERACE
.. UNION, N. J,.07083. REV; A ' SHEET.29.'"OF
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S,i,5 e wes o lite ne v ~ (Model B7022 only) Device fragility level n the following manner: Using the Failure Criteria described in paragraph 5.4.4, ell relays vere first subjected to the artificial RRS acceleretion level.
relay failed to meet its Class 1E function, the testing was If a continued, but at regressive increments (of epproximetafy 10K levels) until the malfunction ceased. The level at which fault free operation of the relay hed been established was documented
~ as the fragility level of that relay.
5,4,'6 Ta Re o s ~ The test responses which exceed the az'tificial eve end are'tated as such) are not the device fz'agility levels but are highest values tested to.'6.0 (Non-Nuclear)
The relays are actually designed to perform under the conditions given in the following paragraphs.
6.1 TEMPERATURE RANGE.
" '(a) 'Ope'rating 'temparat(u'ra'range ii -20'F to +1654F
~ ~
(b) 5toraga temperature range is 674F to +165eF
.Ths D NOTE maximum shift in,the.yverage of. three consecutiva time delays taken at +77ip is
-: .. ~
201 <<t 20ip and +25 at +165ip, 6o 2 REPEAT hCCURACYo 6o2N1 Repeat,hccuracy at any fixed temperature isi (a) g 5$ for time delays of 200 seconds or less, (b) g 1(4 for time delays of 200 seconds or greater
~NOTE The first time delays afforded by Model "I"
E7012 relays.with "H" (3-30 min.) and (6-60 min.) time ranges vill 15$ longer than subsequent delays due to coil ba approximately
~ h4 N ~
~
...,tampgratupa rise ~ Ni hN... '.. ','...~."" iTT h>.'. ~: 'N!.'. ':. T a 6,3 COIL VOLTAGE, r 6.3.1 hll coils may be operated on intermittent duty cycles at vol-tages 10$ above 50g listed maximums. (Intermittent duty ~ Maximum duty cycle and 30 minutes "ON" time.
6o4 CONTACT RATINGS ~
4 PRODUCT& ". ( '. AIJEII>CE <CORPOtQflc'N'. ~" GAG\)MENT,. HOo.'E7012/E7022'ONTROL.
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AMfRACf CORPORATION TEST REPORT NO'S-1000 C ONTROL PRODUCTS CONTROL PRODUCTS DIVISION DtVISION UNION, N,J. 07083
,oIneIoce ~ ~ h ~ <
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0
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C 4,4,1 c C c o o (Resistive Loads)
CONTACT VOLTAGE 'IN. 100,000 MIN, 1 000.000 OPERATIONS OPEtIATIONS 30 vdc 15,0 7,0 110 vdc 1,0 0,5 120 vao, 60 Hs 20,0 15.0 240 vac, '60 Hx 20.0 " 15,0 480 vao, 60 Hx 12.0 10,0 di4i2 Ra in s UL.
Contact ratings as listed under the UnderTTriteri Lab. com-
~ ~ 4 Q'I ~
~ . .. ~ . ponent.recognition program, for .100~000-operations; ~,
10 Amps, Resistive 240 vao .
- 1/4 Horsopovor, 123 vac/240 yac Per Pole 15 Amps, 30 vdc 5 Amps, General purpose, 600 vao 7,,0 S CE PRO SION ~
7o1 PROJECTED QUALXFIED LIPE, 7,1,1 Ten (10) years from date of manufacture or 25,000 operations, TThichovor occurs first. (This statement does not alter in any
+ay the TTarranty on the relay.)
7o 2 MAINTKQNCE SCHEDULE ~
7o 2+I Replacement of the device after 25 ~ 000 operations or 10 years from date of manufacture~ or before.
7,2,2 The date of manufacture can be found in the first four digits of the serial number TThich is located on the nameplate. The date code used is a four digit,number reflecting year and seek of manufacture; et e*
'. ~';.:;.',. i; -':.': ".. First":tTTo digits Iindicate "year' Second two digits indicate TToek AIDDLL E7022PCOO1
.EKhMPLEI Date code 7814; 78 indicates 125VDC SENAL 7814" +<<"
1978 14 indicates TTeok of COIL April 3 thru 7 as year and 1 ~ 5 TO 15 SEC ~
TTook of manufacture< ~ LI
+ONTQPL';PRODUCTS'- .'.AMEITICE'coRPoRATION
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coNTRQL PRQOUOTs olvlsloN DIVISION UNION. N.J. 07083 REV, D , SHEET OF..
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AMERACE CORPORATION TEST REPORT NO.
CONTROL PRODUCTS CONTROL PRODUCTS DIVISION DIVISION UNION, N.J, 07083
.OITIetoce . REV; A < SHEET 81-"OF 105--:
7,2,3 No field repair! or modifications are alloved. A complete relay must be ordered vhora spares are required, 7.3 4
QUALITY ASSURANCE.
~
7e3oi eli rehce Pro rem. Agestetdevices are built and contro e roug an cate lished quality assurance program
%which is in accordance vith the applicable requirements of ANSI N45 2 1977l 10CFR21j and 10CFR50f Appendix B 7,3.2 Tracoebili Records. Device treceability records vill beof meinteino y or a period of 11 years from the date manufacture.
7,3;3 Confi ration Control, The configuration code (See Figure 1) s a su x to o model number end provides a means of identi fi'cation end configuration control, When a Class 1 chango ia rocessed on the product, the configuration coda vill vill advance if
-001 to -002, eto.) and this specification be revised necessary
~
l ~ w 7o4 QUALIFICATION TEST REPORTs ES1000e ~
'7o4yi The actual qualification test report, from vhich the data presented in this specification has been derived, can be obtained from Control Products Division of Amerace Corp.
by ordering Teat Report Number ES1000, CONTROL PRODUCTS OlVISlON
'RAorrrco I
, Amerece Ccrpcrstbn I CcntrcI products DMsbn I 2330VsuxhsllRDsd Unbn. New Jersey 07083'alex 138 978 r~
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AMERACE CORPORATION TEST REPORT NO CONTROL PRODUCTS CONTROL PRODUCTS DIVISION ES 1000 DIVISlON UNION, N.J. 07083 o Ille loce . REV,. A. - ..SHEET: OF
APPENDIX 8 ESTABLISHED AND/OR VERIFIED NUCLEAR SAFETY RELATED PERFORMANCE CHARACTERISTICS FOR MODELS
..............E 7.0! 9/,E 71,0.24
~ ~ l THE FOLLOWING CROSS REFERENCE CORRELATES OLD TO NEW NUMBERING SYSTEMS:
AS STATED IN WYLE AS STATED IN AMERAGE TEST REPORT NO, 43706-2 TEST REPORT NO. ES<<1000 (OLD CATALOG MODEL NO.) (NEW CATALOG MODEL NO.)
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.:." -":-"79$4ACE; ' "" i"-g.'- ~:i <<' ":;i".E7014'AC001" .~ . '"-~",;'".=:.-".-:-.~"'"-"<<:.-
7024AGE E7024AG001
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TEST REPORT NO.
CONTROL PRODUCTS AMERACE CORPORATION CONTROL PRODUCTS DIVISION ES-1000
~ DIVISION UNION. N.J. 07083 REV ~ A .,SCREE'T830F 105
1>>
PRODUCT SPECIFICATION PRE ARE DATE E?014/E7024 1-3-b'o NUCLEAR Wit W~
TITLE CHECKED.
MODEL E7014/E7024 9-a-Zd APP 0 ED g.. f-8-f5 SAFETY SERIES TIMING RELAYS CLASS 1E ROV g g-fo RELATED REVISION INDEX ECO RE SHEETS EFF DATE ECO RE SHEETS EFF DATE 80-48 D hU 4-3-80 REVISION STATUS
. OF...
SHEETS 1,0 1 1 PURPOSE RE V SHEET The purpose 1 2 5 '4 56 of this specification is to define the performance characteristics of Control Products Division of Amezace Corp (CTP) 17 1S 19 20 21. 22
~1 hgastat relays identified herein. The perfomance charactezistics stated, were derived from the results. of..a:qualification test. pro-gram, which was designed to measure the perfomance of the devices under normal and abnormal (Design Basis Events) conditions as spec-ified The qualification test piogram used was in accordance with the requirements of IEEE STD. 323-1974 (IEEE Standard for Qualify-ing Class lE Equipment for Nuclear Power Generating Stations) and IEZ STD 344-1975 (IEEE Recommended Practice for Seismic Qualifi-cation of Class 1E Equipment for. Nuclear Power Generating Stations
~ ~
~NOES In the following information reference be made to IEEE STD 50k.-1978 (IEEE wi11'-'lso Stand:mi for Seismic Testing of Relays) 2 0 LIMITATIONS OF TEST RESULTS ~
ri ' 2TL';.,Since. it.,ie', not,yosskb J e ..to, define She:conditions'-fog-eyHyI relays'P thosi parmetersP'hich in.
.JS ~
coTI;,'s"'eiv'able>plicatf.crii"foi practice encompass the majority of applications, have been speci-fiedo 2.2 If this data is not applicable'o a particular requirement; then proof testing must be performed for.that particular. case DGCUI "NT NO'7014(E7024 AMERAGE. coAPoRATJoN . J.
COJ4TROL,; PRODUCTS " ". C4ATQQL'IIooUcgh D<vistdhf
~
DIVjS*ION .', 'NION, N.J. 07083 J'EV SHEET D 1 OF~2
~
~g g 8> %,Pj, ~1 I +NNPSq J S + ~ rP JJP T ~ p k g ~
~ .s ~ -E ~ ~ V AMERACE CORPORATION TEST REPORT NO. >4 It is the responsibility of the ower s stem fccilit combine data on seismio and environmenta performance desi o
ers to t ie golays to arrive at an acceptable. equipment design for a particular.appli-cation.
NOTE Control. Products Division .of hmerace Corpor-ation does not recommend the use of its products in tho containmont areas of nuclear power generating stations.
A 3>>0 UALIFICATION TEST OUTLINE,
, 3.1.' hGINQ,SP~TION.. (10..year.or. 25,900. operations. qualifi ed The fol owing sequence of tests was performed on hgastat devices life).:
identified heroin (prior to seismic fragility testing) ~ The sole intent being that the combination of these tosts, with applied margins, degraded the rolays and their related hardware to a state which constitutes tho equivalency of their end of service con-
. dition to satisfy the aging requirements of IEEE STD, 323 1974 and IEEE STD. 344-1975.
P
~
. (a) Radiation A in ~ (2.0 X 10 5 rads integrated dose.) This osage is considered to be of sufficiont integrated.ex-posure, with margin included that excoeds the adverse plant operating requirements for areas outside the reactor containment building. Mainly the auxiliary and control buildings.
(b) C clin with Load A in ~ (27,500 operations with one set
~
o contacts loaded to 20 vac, 60 Hz at 10 amp or 125 vdo at 1 emp, which is rated load.) The oh)ective of this test was to operate the devices at an accelerated rate with contacts loaded. The intent being to exceed by 10$
. the amount of mechanical operations the relay will see in service. Also, by loading the contacts, the wear at the end of the tost should exceed their normal end of qualified life conditions..
NOTE i(5 margin added to cycles (25,000 plus 10/ ~ 27,500 operations) 1
~ ~
N>>
mf RACE OOGUMENT NO>>
CONTROL PRODUCTS
' f4.t'>>!
COAPOAATION
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AMERACE CORPORATION TEST REPORT NO'S-1000 CONTROL PRODUCTS CONTROL PRODUCTS DIVISION DIVSION UNION, N.J. 07083 'A ' "'SHEET DAlOIOCO REV.
QF ~
k (o) To oraturo tost su A in, (100~C for jocted the relays to 42 days) an artificially olovetod s
. temporature (100'C) for an extended period of time (Forty two (42) days)< Tho device performance was meas-ured boforo and after tho thermal stress. Negligible degradation in device performance stands as evidonco of cenability to handle the thormal aging requiromonts of Class 1E. applications.
(0 test, sufficient interactions were perfozmod at levels
. less than the fragility level of tho devices in order to satisfy- with required margins, tho soismic aging require-ments ok IEEE STD. 323-1974 and IEEE STD, 344-1975, 3o2 BASELINE PERFORMANCE TESTS'.2.1 In addition to the aging tests, a series of baseline tests were conductod before (in order to establish a data base) end then immediately following eich aging sequence, with tho pu~so "
t
.5'I ~ .........,,.being to measure .the ~ffocts,. if any, on .the various dovicos. < ~,. ~
The baseline tests consisted of I 'o2o2 (a) Pull-in Voltage (b) Drop-out Voltage
~ I ~ "(c) Dielectric Strength at 1650'vie,"60 Hx' (d) Insulation Resistance at 500 vdo (e) Operate Time (Milliseconds)
(f) 'Recycle Time (Milliseconds)
(g) Time Delay (Seconds)
(h) Repeatability (5)
(i) Contact Bounce (Milliseconds at 28 vdc, 1 ampere)
()) Contact Resistance (Milliohms at 28 vdc, 1 ampere) 3,2.3 The data from these tests was measured and recorded. This data
. was used for comparison to functional data throughout tho qual-ification tost program .,t9 measure eny .dpgrpdatioa.in..tIIe,yor-,
" "foriiianbe'f'-".the zilays'."""l " '-.' "* '*'+3 SEISMIC QUALIFICATION (IEEE STD'44-1975 and IEEE STD'01>>1978) ~
3,3,1 Tho artificially aged devices woro sub)ected to simulated seis-mic vibration, which verified tho individual dovico's ability to perform its required function; before, during, and/or follow-ing design basis earthquakes.
C. NTROL PRODUCTS ~ ~ >MEAAGE c4APORAnoM 00CUMENT NO. E7014/E7024 DIVISION - .. coN RQL PAQDUG'ls o(ymlos
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P- 4~~a @Vi!5;+i 'SHEE'fW"OR~<: +I e aae ciao W4;:."'ONTROL AMERACE CORPORATION TEST REPORT NO.
PRODUCTS CONTROL PRODUCTS DIVISION DIVISION UNION, N.J, 07083. 86 .OF.105
.C4lle fCKO ~ ~
REV,.:A SHEET
3o3e2 Using a Generio Required Response Spectra (RRS) for control systems purposes for the ma)ority of nuoloar povor plant locations in the continental United States as a Guide the devices should have met, exceeded, snd/or establ s e t elr ovn fragility levels.
3.3.3 The relays vere tested in the following electrical states.
(a) Non>>operating Mode (Relay ooil de-snsrgired - off-delay relays timed out).
(b) Operating Mode (Relay coils energised on-delay relays timed out).
(c) Transitional Mode (Relay time delay) vith nominal rated voltage, less 10K, applied to coils. Relays timed out twice during seismic test, 3e4 HOSTILE ENVIRONMENT+
..3~4.1...The-relays ere not recommended for 'use"in the actual'reactor containment area, but ere intended mainly for use in the auxiliary and control buildings. Therefore, in lieu of a loss-of-coolant accident (LOCA) test, a hostile environment test vas performed.
3,4,2 hfter simulated'ging and seismic fragility testing, a combin-ation temperature/humidity and under/over voltage test vas conducted in order. to 'demons'trate "that the dev'ices viIX function under adverse plant operating conditions even after having undergone all the aforementioned aging simulation end seismic qualification testing, 3,4,3 The relays vere operated at minimum end maximum yolteIIe extremes; 85 and 120 percent of rated voltage for hC devices and 80 end 120 percent of rated voltages for DC devices.
NOTE Plus 10/ vas added to maximum rated voltages
~
to satisfy margin requirements per IEEE STD.
323-1974.
3.4.6 Five (5) minimum voltage end five (5) maximum voltage oper-ations vere performed (time delays recorded) in each of the . ~
followiug. environmenteg cond',tions:, 95$ .zegetive;humidity at.",
"40~F';-50;F;"70'P';:,904F,"ZIO'F;" X'30~F," 150sF, 1654F 'and '1724F.
i'"
~N018
- Plus 15'F vas added to maximum use temperature (156 F) to satisfy the margin requirements of IEEE STD'23-1974+
DOCUMENT ND,:E7014/E7024 PWTAOI. PRODLCTS l)MSIOH
, IRlNtCKO DIVISION vs, s.v. maa .
REV~, D:,,SHE@.
'MERACE CORPORATION TEST REPOR ~
CONTROL PRODUCTS DIVISION
-1000 DNISION...,, uNIqN, N.J. 07os3 R~."A." 'HEET - 87 OF'105
-3;5 POST TEST INSPECTION 3'>>ill Upon completion of nll testing, onch relay vns thoroughly inopocted. The condition of mechanical and oleotricalg ports and the relay ense vns rocorded.
,3.6 qmLIFICATION TEST SUIIMARY.
3,6+1 Tho Bnsolino Porfozmnnce Tests (Pere. 3.2) vore conducted beforo ond nftor onch special test in order to measure and record any effocts on the various devices.
The Qualification Tost ves conduoted in the folloving
'.6.2 sequence>>
(a) Baseline Test (Initial)
(b) Radiation - Aging Tost
>>>> ~
,, (c) Baseline Test -. (Repeated)..
(d) Cycling vith Load - Aging Test
. (e) Baseline Test (Ropeated)
. (f) Temperature -. Aging'Test (g). Baseline Tant.(Repeated) .. . .. ~ ~ . .. ~ . ~ ~ ~ -.
(h) Seismic Aging end Qualification Test
~ 'i) Baseline Test (Repeated)
()) Hostile Environment Test (R) Baseline Tost (Final)
\
(1) Post Test Inspeotion 4>>0 DEVICE INDENTIFICATION 4>>l CATALOG CODE NUMBERS 4.1.1 Figure 1 illustrates the method of identifying, by catalog code> the Model E7014 end E7026 Series timing rel.eys>>,
4,2 ACTUAL MODEL NUMBERS OF DEVICES TESTED>>
(a) B7014AC001 O'E7014PCOOl (b) E7024AC001 8 E7024PC001
>>$ '4j t.h W SN SOS 'I/SO PIyjSIP ..
CONTROL'RODUCTS 'MPERAGE GOAPoAATloN
'0NYRoL ~UGIs'lv $ os,,
DOCUMENT NO. E7 j14/E7024
'$ ~t>>>>>>' )
AMERACE CORPORATION TEST REPORT NO'S-1000 CONTROL PRODUCTS CONTROL PRODUCTS DIVISION DIVISION UNION, N.J. 07083 REV. A SHEET. 88 PF 105,
'Yw
' 22
- ,;:!2
'oo O. g O.
Ch 00p :.
'.-0:
'I-'
7()' 4 0
C 0@.
i jz0.
1 TINE RANCE% FACTORY INSTALLED CUSTON ICNIFICITI~
0 UCLEAR SAFETY RELATED ACASTAT TOOO SKRIKS CONTACT ARRANCEICNT COOK COIL CDDK (ET026) OFT IONS
'TININDRELAY CUSTOKR StECIAL FOUR tOLK A 120 V 6OIA" To SEC>> FKafORNANCE SOOIF ICATIONS VHICH IQ \ DOUSLK TIYMRI 110 Y 5OHA
~1 1 f SKC>> SFECIF I CA'I IOUS DO NOT AffKCT TIC
~ tl0 Y SOHA
.4 >>5 TO Oll THIS SHEET ARK- fWCTI OIAL C 1>>5 TO 15 SKC>> NOT VALID FOR CHARACTKRIST I CS OF 220 Y 5WA VITH FACTORY TIC WIT OR TIC I'l, NOOELS
~4 D 5 TO 50 SEC>>
o OtERATI ON
'C AOO Y COHA 5fo Y 60HA 2 20 To 200 SEC INSTALLKO OFTIONS ~
ON ALL IODELS VITH RELEYA~>> OF tKRFORNANCK DATA FACTORY INSTALLED IN K$ 1000 ARE
.>>I DN DELAY Off 4ELAY.
AC K ti Y 60HI F 1 To 10 NIN>>
5 To 50NIN ~
OFT I ONS ~ CUSTOKR COND C2000 CR HIER>>
COO' CIST I ON e+m YCLTACE F 12T Y fOIA N ASSUICS RESFONSI ~ ILITY OF zOy C 2AO Y 5OIA J
I 6 TO 60 HIN>>
HOT AVAILABLE KSTASL ISHINC VALIDITY Df CUSTONER StKCIAL NODIF ICATIONS VHI CH 0 0
.z~~m
.".221). H 12 Y SOHO C 1 TO 500 SKC ~ KRfOAHANCK DATA OO AffECT 1lC I 6 Y 6OHA IN KSI COO>> FWCTI ORAL zoo 00 J t08 Y 6OIA % IOOELS @TOSS ARE CHARACTERISTICS OF TIC WIT AIO TIC RELEVANCY Of c Cg) N 24 VDC AVAILASLE VI TH tKRfORHANCK Q
Og N AO VDC LKTTERWALI SRATEO DIALS ONLY, TIC DATA IN K$ 1000 ARE COOED UttKR ENO OF TlC C1999 OR OKLOV>> FOR G' 0 26 YDC TICSE WITS TlC cn TIIC RANCES IN 125 VDC TICSE NODELS NAY CUSTOMER ASSIRCS
-0Z CO DC 0
R 1t 60 VDC VDC
~ E TVICK TIC VALUES SIOVN ~
~ RESFONSISII.ITY OF ESTAILISHINS VALIDITY OF z0 (E7016); ~ ERF ORNANCK DATA VOLTACK 4 tfo VDC coaK IN KSIIXX4 T ffo t To 2 SKC, 4'C,' O YDC'DC
~ ~
U 16 4 ,2 To 9 SKC, I Y
'DC
~ C 2 To 20 SEC>> 'i V 96 YDC 0 10 To 100 SKC>>
Y 6 VOC t 50 TO 500 SEC.'
lg 2 220 YDC 1.5 To 15 NIN,'
~ O TO fOHIN.
Piguze I Devf de Code 'Design'atbma 2!
0 1
5e0 LA DESIGN CHARACTERISTICS ~
5,1 DESCRIPTION OF OPERATION+
5+1+1 Mode E7014 (See Figure 2) Applying a continuous voltage to e co 1-L2) starts a time delay lasting for the preset time. During this period, the normally closed contacts (3<<5, 4-6 9-11, 10-12) remain closed. .At the end of the delay period, the normally closed contacts break and the normally open contacts (1-5, 2-6, 7-11 8>>12) make. The contacts remain in this position until the coll is deenergized, at which time the switch instantaneously returns to its original position.
Deenergizing the coil, either during or after the delay period vill recycle "the unit vithin .075 second. 'It vill then provide a full delay period upon reenergization regardless of hov often the coil voltage is interrupted before the unit has been per-mitted to "time-out" to it's full delay setting.
L1 ~HYPO L2 TO
~ t i PICK UP t
I
~,I
~ it
'TOTAL DELAY SET ON DIAL ENERCIZEO ETOI4 COIL OEENEACIZEO CLOSED HAIN (M)'(4-6)I OPEN CONTACTS N Oo CLOSED (I-Sj(2-6)
OPEN I CLOSED N,Co 9 11)(.10-'12)I. OPDI '
HAIN CONTACTS , I CLOSED N
! (T-I I ) (e-12)I OPEN 1
i+
Figure 2. Operation of E7014, On-Delay Relay 5,1.2 Model E7024 (See Figure 3) hpplying a voltage to the coil
~or at le(1st 075 ~ second the switch breaking the normally closed contacts (1-5, 2-6, vill instantaneously transfer 7-11 '-)2j and making the normally open contacts (3-5, 4-6, CONTROL'IRQDUl'TS.,".'. AMERIAGE coRPoAATIQN P(VIS~ON
'oNTRDL'PRDDUcTs DlvlsloN "~
OOGUMFNTt $ 0 t E7014/E70$ 4,
~
~ ~
~ ' ~
i UNION. N.J. 07083 I,fo T ~ '. err,I<<t ") 'I'+
SHEET 7 OF 22
~> ~ ~
r .v~t,N.A AMERACE CORPORATION TEST REPORT NO'S-1000 CONTROI. PRODUCTS DIVISION UNION, N.J. 07083 REV, 'A SHEET 3Q, OF ~'
~ I e 0
9-11, 10-12). Contacts remain in this transferred position as long as the coil is energized. The time delay begins immediate-ly upon deenergization. At the end of the delay period, the sTIitch returns to its normal position. Reenergizing the coil during the delay period will immediately return the timing mech-
<<nism to a point where subsequent deenergization, it will provide a full delay period upon The switch remains in the trans-ferred position, TOTAL OELAT AS SET ON OIAL I
I' I EKERCIZEO ETN4 COIL I OEENERCIZEO L'RfYOL2 I OPEN I CLOSEO TO
.r- . NAIH (I-S) i-S)
ORQP OUT CONTACTS K.O, (3-5)(4-6) OPEN CLOSE 0 OPEN I CLOSEO I ,I
~ \ ~
IQIN (T Il t812) I ONTACTS I
- 12) OPEN I
O.0SEO Figure 3, Operation, of B7024, Off-Delay Relay
~
Se 0 PHTSICAL C19NACTERISTZCS+ ~
("
5+2 2 A xfma Ve h.
(a) Model E7014 and,B7024 pith (AC) coils - 2,43 lbs, (b) Model E7014 ind E7024 with (DC) coils 2.57 fbi NOTE
%eight may vary slightly with relay coil voltage specified.
CONTROL PRODUCTS': AMERCE coAPopATIOM . OOCUHEA NO'7014gE7024 DIVISON CONTRoL PAoovcTs QYIs>oN
,p.%$ $ +I+ ~l'hy
~ y
%%In.-',~NBA O~ -='-'=- '~';.--.g N si'e -'fleo AMERACE CORPORATION TEST REPORT NO'S-1000 CONTROL PRODUCTS CONTROL PRODUCTS DIVISION D!VISION . .UNION, N.J. 07083 'REV. A SHEET'91 OF 105
3.25 REF.
2.88 3.32 MAX.
.I99 DIA, 2.83 MAX.
-2.57 MAX.
AGASYAYi .25 REF CO% @lilt I.500 5.82 MAX
.750 L
)~ ~ h ~
2.5 0 REF.
~ ~ ~ ' )
QUALIFICATION TESTED FOR VERTICAL OPERATION ONLY Piguze 4. llode1 87014- end B7024 Outline unct Dimension Drawing 5,2,3 erminals. Standard screw terminals (f8-32 truss head screws supp e ere located on the front of the unit with permanent schematic markings. Barrier isolation is designed to accom-modate spade or ring tongue terminals with spacing to meet industrial control specifications.
5,2,4 Linear Time Ran e hd ustmen .
Model E7014 relays ere available with..letter-calibrated,
...'-'~(a)".".diaXe lonly.." The uppere'nd"othe-'tive'ianges'n'hes'a; Models may be twice the value specified. in Figure l.
(b) Model B7024 relays are furnished with dials calibrated in linear increments covering the range selected.
~ ~
~ ~
DOCUMENT: NO ~
CONTROL PRODUCTS $ 7Q141B7Q24 j
%V~g~x;SRE&g.me~ si; g)I+ e'/
IP $ ,T. i. "pip'.)i,/ h sH 234 i/eo CONTROL PRODUCTS AMERACE CORPORATION
. CONTROL PRODUCTS DIVISION
'TEST REPORT NO 0
'IVISION -" UNION, N.J.'07083 REV. ... SHEET 92OF 105.,
5 3 OPERATING CHARACTERISTICS ~
5,3,1 'Environraental Conditions> (Qualified Life)
PARAMETER MIN, NORMAL )fAX, ~
Temperature ('P) 40 70-104 ~
156 Humidity (R.H') 10 40-60 95 Pressure htmospherio
'Radiation (red s) 2.0 X 10 (Gamma) 5,3,2 cretin Conditions, (Normal Environment)
NORMAL OPERATING SPECIFICATIONS' RELAYS W/ REIAYS W/
(DC) COILS (AC) COILS Coil Operating Voltage, Nominal (Rated hs Speo As 'Spec Pull-in (f of. rated value) 85$ Min, 9N Min. e ~ rr f, ~<
'Drop-out (f of rated value) 10$ Approx; 5(4 Approx.
~ ~ Power (Watts at rated value) . 8 Approx, 8 Approx, Relay Operate Time (In ms)
Model E7014: N/A'. ' N/h
.Model E7024 75 ms Haxi 75~, ms r Max.
> ~
Relay Release (Recycle) Time (In ms) '.
Model E7014 75 ms" Mex. 75 Ms Max.
'odel'7024 '/h N/h Contact Ratings, Continuous '.0 (Resistive at 125 vdc) emp,'0.0 1,0 amp (Resistive at 120 vac, 60 Hx) . amp, 10.0 emp Insulation Resistance (In megohms at 500.vdc) 500 Min. 500 Min, Dielectrio (vrms> 60 Hr)
Between Terminals end Ground ll500 1,500'i000 Non-connected Terminals 'etwe'en 1',000 .
Repeat Accuracy (See definition + 10$ + 10/
Paragraph 5.3.2.1)....
in'..
~
~
5 3y 2y 1 Re ea hcc rac . Repeat Accuracy at any ixed"The f temperature repeat s e ne es Ref, Bema Part ICS 2-218.07))
accuracy deviation (AR) of a time delay reI,ay is e measure
coN'fRDL'RDDUcTs. 'A0ERAcc 'coRPQAAlloN DOCUMENT NO>.'E7014/E7024
~
coNlRol. PRooucts ev>sioN
'IVISION
'rCPVN/ON.
" "fl'('r.(~N J. @loca, .
'isrr ~ 8<y. e~.D, ~,SHAW T OF~
" tII'f/ o '20
.~ ~ ~ ~ ~ . <~ >
AMERACE CORPORATION 'EST REPORT NO
~000 CONTROL PRODUCTS CONTROL PRODUCTS DIVISION olne loco DMSION .. UNION, N.J. 07083 REV. 'A SHEET OF
0 of the maximum deviation in the time delay that will be experienced in five successive operations at any particular
~
time setting of the relay end for any particular operating voltage or current." Repeat Accuracy is obtained from the following fozmulaI
~
(T, - T2) mere~ Tl Maximum Time Delay Ag a 100 (T, + T2) T2 Mi~ Th s Delay 87014 On. Delay on pull-in units with timing range of 1.5-15 min. and 3-30 min. the first delay will be approximately 15$
longer then subsequent delays due to coil'emperature rise, NOTE Dial settability with respect to the indicum (Marking on the regu-lating dials). is not,.included,in
" "',"+e 'above repeatalKXity value 5,3 2,2 Dial Ad ustment E7014 Each dial is calibrated with the etters t rouq B" with the symbol (A)> which pre-cedes the letter 'A", as the starting point. Between each letter are three lines for fine ad)ustment. The setting (A), which precedes the letter "A provides minimum time
" " delay snd the time. delay. is .increILsed.gradually until max imum tihie delay is attained at setting ."E" ~ After adjusting the time delay setting, the relay should be operated elec-trically two or three times to check the thne delay.
5,3,2,3 ia Ad ustment E7024 The calibration markings, as with most ming re ays, are for convenience and to reduce the required time for setting a relay to a specific value.
However, relays can be set accurately by using the following procedureI (a) 'Turn regulating dial (Located on top of relay) to oorrespond with value desired.
(b) Record one time delay or more time is recorded, delays. If more average the then results.
one
{b) Compare the value obtained with the value required.
value obtained is less then the value required, turn If regulating dial. clockwise, slightly. to increase..time, -,
"'H'aXue,obt'ained'"i's greator .than'the'al'ue"'recorded, turn regulating dial counterclockwise to reduce the the, (d) Repeat steps (b) and (o) as necessary, time delay is achieved.
until required 5,3.3 era i Cond, (Abnormal Environment)
OL MO~>u '. AMERACE 'CORPORATION
'ONTROI.
' ', DOCUMENT NO E7p14 g7024
~
PROOUCT9.OIVI9ION DIVISlON
~
% g DIIWIDCO . UNloN, N.J. 0709$
RP( ~ 'P,',,EET 1 QF 99i =TAO' AMERACE CORPORATION .TEST REPORT NO CONTROL PRODUCTS CONTROL PRODUCTS DIVISION DMS10N UNION, N.J. 07083 oIne loco REV. ~ ~. SHEET ~~ OF ~~~
P ADVERSE OPERATING NORMAI DBE>>A DBE>>B>> DBE>>C>> DBE >>D>>
SPECIFICATIONS Temperature (iF)70-104 '40 120 145 156 Humidity (R.H') 40-60 10-95 10-95 10-95 10 Coil Operating Voltag
+ (5 of Ratel) 95'0'-110 Model'Z7014 AC 90 110 90 110 ~
90 110 90 110 85-110 85-110 85 110 85 110 85-110 Mbdel'E7024 (AC)90-110 90-110 90-110 90-110 90 110 (DC)85-110 85-110 85-110 85 -110 85 110 Seismic Response ~
v ~
- All coils may be operated on intermittent duty cycles at voltages 101 above listed maximums {Intermittent Duty ~
Maxitnum 5% duty cycle and 30 minutes "ON" time.)
~, ao For Seismic Response see Figures 5, 6 7 for Model E7014
~ .. and Figures 8, 9 and 10 for Model E70)4.
r) v ~
5.4 SEISMIC RESPONSE.
5i4+1 Conditions of Seismic Tests,
~
. (a) Value of Damping Used 5$
(b) Device Mounting Vertical'nly (Rigid Test Fixture)
(o) Mode. of Vib'ration Identical (Dependent) Biaxial Inputs (45'hruster)
(d) Seismi,o Input - Random Multifreguency (Spaced at 1/3
~
Octaves Over a Range of 1 40 Hx). 30 Second Duration.
5,4,2 Res onso S ectrura. Figures 5, 6 and 7 {E7014) and Figures 8
.represent the actual vertical and horizontai
.,: .'..",, E 2 test response ef.'.the.welays Xn'heir,threq,electrical, statoy; ~;,
'tieing 'the k'ai1ure Criteria 'specified in Pnr'a, 5,4,4 these valises
'r vere derived by combining the lovest test response spectrum (TRS) values from the four test orientations and multiplying that composite value by 0.707 due to the 45-degree inclination
~
of the tost machine, Also, superimposed on the graphs are the folloving:
~ v ~ rr CONTROL. 9RODUCTS 'AMEtlAGE coRPoRATIolt ' ~ DOCUMENT- IIO o ..E70j4/E7024 RE:IIt",-:.O'."P+at~ei-~~~
stt aas - Mso AMERACE CORPORATION ~
TEST REPORT NO.
CONTROL PRODUCTS ES-1000 CONTROL PRODUCTS DIVISION DNISION
~ ' otttetcKo .UNION, N.J..07083 REV. A'HEET -~> "OF 105
K PUtL SCALS SHOCK SPECTRUM IS pasht IIODELS TESTED I E701d AC001 E701SPC001 tD 0 10 0 100 IX TIXXD OAAIPPKI ~5>>
I~
The SXS shape 1st S peteent detnIP In!I, It deaned IIIfoot pobtist pots}i >> 1.0 Xs and an aces}etaoon esp}a} to Xb peteent ot the XPA
!i pabst D>> 4.0 Xs ind XSO pe}sent of the XPA pobttt>> 1LOXsand2$ 00eteentottheXPA poht 0 ~ XLO Xs and ~ lett} etptst Io the XFA.
tH I I ji
~ I ~ ~
TEST
~>> ~ ~ I ~ ~ RB SPOH
~ l Ixsc st ~ se1 ttlb Ill; li 'i:Ii I: Siaitosan ntspett'S Qs "I SPCC}nv>> SIIAPC ARI'F I caL
'I RRS
~ tt il al
~ ll ~ t et ~ ~~ ~
nl ~ I Il 111 ~ t~ ~ I~
II
~ .t
'n
~
~ ~
I ~
~
I
~ ~
~ ~ S ~ ~ t ~ ~ I~
~ ~ ~
Otst
~ ~ t ~~
A
~ ~
DE
~ ~
(DE-ERE')
~ ~ ~ >>
~ ' \g t t B)(11t517)
~ CONPOSITE OF FB/V-sSS/Y OF TEST HACHINE ~
ISS/V+IFB/Y+ X ~ 70T DUE .TO il INCL IHATIGN
'igure 5, Model E7P14o ResPonse SPectrTfms Non-OPerate Mode e I ~ t~ ~
CONTROL'RODUCTS ~
' AMERACE CORPORATION ~ DOCUMENT w ~ ~ e ~
. i'. Cb
'Np.'Iy'7p1'g'/E7p2j'4;9:P~,t'SHQKT~SOF~st
., vfh t
~, I AMERACE CORPORATION . TEST REPORT NO'S-1000 CONTROL PRODUCTS CONTROL PRODUCTS DIVISION DIVISION UNION,, N.J. 07083 . ~ .,
REV. A 'HEET 'S6 OF 105'
~
p0LL HAlfSHOCk SpaCTRUIYI fe piehf HOOELS TESTEOI E7014 AC001 ID O 10 O tm I TOOXS 0AM'Q The dff ehepe fat f percent damp I'
Iii Ijj IH l bfa), Ie defined by foflrpobite:
point >> 1.0 Hc and an acceleresoh efptll to 2S percent of Ihe ZFA
!i!I pobftD>> 4.0 Hc and 2SO percent of the 2FA pobtt X 1'SONS Wag pmentor the 2F*
j!f,'I Ii I,, '!ll'jl: fi I pob I 0 aa.'0 jh SPA.
a a W ~d to 0 0 ji Ij' IS TEST
~t 'i tt >> R SPOIISE ~ o v a' ~ t' I "I Ii ~ f ~ ~ ~ ~
II
~
ICCC SI ~ SOI IS)
Sre>>OeaOa SSOSSC .". II SSCCI auM S Reef I!II,:Ii fJ:I'-I.-..f: , a ART IF I Cl AL Idy ~ R
~ v ~ ~
LI iiia
~ ~
~
~ A
~
IH
~ 0 ~ ~ ~ ~ ~ ~ ~~
10 ~ ~ ~
~
~ ~ ~ ~ ~
100
~ ~ ~ ~ ~ ~ ~ ~
IIXXS cOHPOsITE 0F FB/Y-.tss/v-Iss/v+IFS/Y+ x.707 SUE To 45o IKcLIIIATIo'I OF TEST HACHIKE~
Figure 6 Modei E7014, Response Spectrusf, Operate Mode
~~
OQCUHE NT"tJO. E70'14)P70$
CPNTRPL PRPDUCTS AMEAAcE coRPoRATio~ 4 CONTROL PAOOUCTS OIIIISION DIy!S pN j.t.. Orf. OTOILS .It'~. RE!I.,q-:.':Sjgg7 >4. qF.~
~
fH 220 1/SO AMERACE CORPORATION .TEST REPORT NO CONTROL PRODUCTS CONTROL PRODUCTS DIVISION ES-1000 DMS(ON UNION, N.J, 07083 'OF REV. A SHEET
8
~ IILLSCAN SHOCK SACTIIIIMtB peat!I 'HOOELS TESTEOI E7014ACOO'I E7014P COO I TD D 10 ET 100 IE tmrI oAh<<RNO ~5+
Ill Tht SIIS shape (at 5 percent dantp.
1 I EE Ing)f la drOned by four potnts: ~
>4 pabst A u LO Hs and an ease!erat!on equal lo 25 pervent of the XPA pabst D ~ 4.0 Hs and 250 percent of Ihe 2PA r
pabst ~ 10.0 Hs and 250 percent of the 2FA IRI pobft0 ~ 22.0 Hs and ~ level equal Io the ZPA.
~ '
!!l.
E I l<< I 'r TEST
~ ~
h . RESROII
~ n IIR " rstc sfi ses sfs 2 sraffosao Rtseovs
$ PEcTRuM snaRE ART If ICAL RR
~E Ifu .
- =-= ! Il!
In I!E
.S
~ ~ ~ I
'0 E
~ ~ I~ ~ ~ ~ ~ ~ ~ ~ ~~ ~ ~ ~ ~ ~ vo IIXU I ~ (
>CONPOSITE OF FB/V-155/V-155/V+sFB/Ve X ~ 707 0,-. TO 45o INCLINATION OF TEST NACHINEf E
figure 7a Mode2 E7024, Reeponee Speotrum, Traneitional Mode r~ h I
. 'AMERAC'E CORPOIIATION;
' 50GUI4E/T NOv,E7p24/g7p2$
CONTROL 7 RODUCTg RlpV "W" 'SHEETS'~
XU2RMIlL CONTROL PRODUCTS AMERACE CORPORATION
~ TEST REPORT 'NO'S-1000 CONTROL PRODUCTS DIVISION OViSION UNION, N.J. 07083.
Ra(. 'A SHEET'9 OF,
h'
%4
¹ILLSCAL4 SHOCK SPECTRUM I>> Paatt HOOELS TESTEOt
'7024AC001 tft EI 10 0 5IKI I 5ÃÃXI E7024PC001 Owens ~W The 644 shape fat 4 petoant damp-hgI, ts defhed by fatti pohta:
ih ii tpt 'oht d ~ LO Hs and an aceeietaUoo etptai to 25 peteent of ttte XPA ii iii poht D ~ tLO Hs and 250 pescen t of the 2PA poht C 16.0 Ha and 250 peseent of ibe 2PA p
poht G~ 25.0 Ha and a Ieeat ettttst Io the 2PA.
Iic
~ ~ ~,. ~ t t' HACILI T I'.. E TEL hi Iii stcc <<e sot seta
$ 5SROARO ttt$ POR$ $
III $ PtciRVM $ ttapc I'll
'ART IfI CIA!..
~ t
~ ~
'"-'= Ism I
~ t ~ ~ ~ ~ t~ ~ ~
10 5 CO 5IKO aCOHPOSITE OF FB/Y-tSS/V-tSS/YetFS/Ve X ~ 707 OVE TO 4tto IHCL IHATIOH OF TEST HACHIHE ~
Figure 8a Model E7024$ ResPonse SPeotruia, Non-OPerate Mode tt ~ ~
' DOCUMENT 'NO a E7014/E7024 t CONTROL PRODUCTS:: AMERA'CE CORPORATIOH ~ ~
CCHTROL PROOUCTS OIVISIOH
, p,' Ptr ~ I>> "'i ~ ' ~
DI)/IS!ON
~ ~
r"' tn 'R + NILt't "~'t REVa", a 'IF'Hgff~k6 OF~2
~ ~
I H 424 1/40 AMERACE CORPORATION TEST REPORT NO'S-1000 CONTROL PRODUCTS CONTROL PRODUCTS DIVISION DMSIQN ~,UNION, N.J. 07083 ~
cttttefoce REV. A SHEET 99- OF ~1
~ IIIASCAI 0 SHOCH SPSCTIIUM IS Pauli HOOEI.S TfSTS 0t S7024AC001 1D a 10 a 1txl I toaa 57024PCOOI OAhSHWO ~5m.
~ t The SRS chape (at 5 pe!cent darhp..
~I I l
~ I ~ ~ I ~
Mt htg), Ie deflncd by four potnte:
point jj 1.0 Ha and an acce!erat!oo estuat to 26 pc!cent of the XPA pobttD jj 4.0 He and 260 percent of the XPA pob!IC ~ 18.0Heand260pcrccntoftheXPA I'll Ill} pobt to ~ SS.O Ha and ~ lerel equal lo the I XPA.
s
}5 T,EST',
~ ~ >>I ~ ~ RE 5!IOHSP I t ~ I ~ " I~I t' I I ~ ~
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jt !tea 5 I~ 50! 13 5'!0M/ceo 0 zeoljzt iut ze(crnul4 sHeec II I!It tn A!t5 I F. I C RA
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L.'!"!'! j IIXXI
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COHPOSITS OF FS/V ~ SS/V ~ 55/Ve!FS/Ve X>>707 ON TO d$ IHCI IHATIOH OF TEST HACHIHS ~ .
Figure 9~ Model'7024, Response Spectrum, Operate Mode 5
~ ~ ~ I ~, '
~ t AMERAcs cot!POIIATION DOCUMENT'O.'702$ /$ 702$
CONTROL PRODUCTS
~ AEV'0 'D " SHEEY'TOF'~' ~
SII sss 1/so AMERACE CORPORATION
.TEST REPORT NO'S-1000 CONTROL PRODUCTS CONTROL PRODUCTS DIVISION
~ DIVlSION UNION, N.J. 07083 SHpm100 OF'105
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~ IILL SCALE SHDCK SPICTIIIIM IS Pash) K DELS TESTEQI E7024AC001 E7024PC001 141 D 10 D tM 1 102X!
0AM'>>
- I!'he
- !!i iii hg), le deftned s
SSS shape Xd peteent f<<d~td by four potniet point A o 1.0 Hs and an aces}erat}on <<ptal to of the XPA po}nt D ~ 4.0 Hs and 240 peteent of the Xpk pobttso lSOHsand240ptteentofthaXPA pobtt 0~ 22.0 Hs and a Ieeel ettusf to the XPA.
p.
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~ i ' I ' I ~ ~ tt t tt I tt ~ t e
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bf I I FRAGILITY ut get LEVEL ill. } I..= ARI'IF I DIAL RRS I R'I laao st ~ soi tete srettoeao Rtspottsf spfcrault st}ape l ' }I lilt:ltr ll!
itu I. tel
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Of TEST ttkC}ttt}E~
e Figme 10 Model E7024o Respoftse Spectxtffse Treftsitioftfdl Hode I
AAIEIIAGF coRPoAAT}oM 0 "E7014/E7024 CONTROL PRODUCTS
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SH 22S -1/SO AMERACE CORPORATION TEST REPORT NO.
CONTROL PRODUCTS CONTROL PRODUCTS DIVISION DIVSION UNION, N.J. 07083 REV, A SHEET 1010F afttefcsce
t (a) The standard response spectrum (SRS) for relays per ZEEE STD. 501-1978, which gives a specific zero period acceleration "G" level for each of the relay states (b) The required response spectrum (RRS), vhich vas used as a guideline end ves artificially created by Control Products Division as a goal or maximum test level, So4o3 Seismic Test Decry tion. The test machine ves inclined at
- egrees to e or zontel plane to simulate two-axes ex-citation., In order to orient tho test articles to their nor-mal in-service position, they vere placed on a 45-degree rigid test fixture. This arrangement gave the input motion equal vectors in the vertical plane end in one horizontal direction.
The relays vere tested in four horizontal orientations, This vas done to test for the in-phase end out-of-phase conditions of tho test items. This method of test input is recognized as.
an acceptable alternative to true biaxial excitation in Section
.6,6,6,of. 4EEE STD. )44-.g97S'.: . ~
t Si4o4 eilure C teri . (Class 1E functions monitored during Seismic eats.
Normally closed contacts monitored for chatter in excess
'of 1 millisecond'with 28 vdc at 1:ampere. appl'ied.to'con-r tacts, Normally open contacts moni.tored for false transfer of 1 millisecond or greater vith 28 vdc at 1 ampere applied to contacts.
(b)
()
~
~.
Normally open contact monitored for chatter in excess of
'1 millisecond vith 28 vdc at 1 ampere applied to contacts.
Normally closed contacts monitored for false transfer of 1 millisecond or greater vith 28 vdc at 1 ampere applied to contactse failure of 10 second
(
the relays to timeout twice.
time. delay, Relays sst
~,=
for'approximately.
~
)r t
)
Nominal rated voltage less Ilg applied to relay coils during operate and transitional mode testsi
~
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~
OOCUMENT. NO E7014/E7024 CONTROL-.PRODUCT$
(<<
....'gATRQL AMERAOE coRPoRAJIoH ..
RKXNcTs '+<$ ~oH t DIVI(SION UNIOH. H J. OM83 REVo D SHEET 190F~
all 224 'IL4~
AMERACE CORPORATION TEST REPORT NO.
~" CONTROL PRODUCTS CONTROL PRODUCTS DIVISION ES-1000 D VISION UNION, N.J. 07083 'A amerce SHEET 102 OF 105
0
~
5i4+5 rn ilit vns o tn ne Love ~ (Model E7024 only) Device fragility level n the folloving manner: Using tho Failure Criteria described in paragraph 5.4.4; nll relays vere first
~ ub)ected to the artificial RRS acceleration level.
relay failed to meet it's Class 1E function, the tasting ves If e oontinued, but at regressive increments (of epproximetely 10'A levels) until the malfunction censed. The lovel at vhich fault free operation of the relay hed been established vas documented as the fragility level of that relay, 5oi+6 Te Ro ons ~ The test responses vhich exceed the artificial evs nnd are stated as such) are not the devioe levels but are highest values tested to, fragility
! / IERLJIE! (Non-Nuclear)
The relays are aotually designed to perfora under the oonditions
, aiwn in the folloving paragraphs.
,f,l,~aAmyZ.aytCE,...,...."...... '.:...
(a) Operating temperature range is 20F to +165et (b) Storage temperature range is -67eF to +165iF
~ ~
NOTE
'" ~
The maximum shift in the average of three-oonsecutive time delays taken at +77iF ks 2g at'-20F end +205 at +165'F.
6 o2 REPEAT ACCURACY+
fi'2il Repeat Accuracy at eny fixed temperature is~
(a) f. 5f for time delays of 200 seconds or less, (b) g 1l5 for time delays of 200 seconds or greater,
~MOXA The first time delays afforded by Model E7014.releys.vith (1,5-15 min.) end
/
~
, (3<<30 min.j .time ranges. vill be,eppzoximstely...
. 15$ 'Longir then'ubsequent
~
F
~
delays'ue to coil
~
temperature ris'e.,
6+3 COIL VOLTAGE+
6i3ol All coils mey be'operated on intermittent duty cycles et vol-tages 1(5 above listed maximums. (Intermittent duty w MnxiTnum 50% duty cycle and 30 minutes "ON" time,
/ 6 4 CONTACT RATINGS.
! ~
CONTROL PRODUCTS AMERAcs coRPoRATI0N 00tiUMENT NO. E7014/E7024
'! ~
..:/'g, DiVISION, ccNTRoL PR(xwcTs. DIIIisIQN s
/ ~
UNION. N J REVo D SHEET20 OF 22 AMERACE CORPORATION TEST REPORT N 'S-F000 CONTROL PRODUCTS CONTROL PRODUCTS DIVISION DIVISION ..
oITTeTcÃe UNION, N.J. 07083 REV. p SHEET ~OF M>
'X ~
6o4.1 ec Ce nc e es (Resistive Loads)
CONTACT VOLTAGE MIN. 100,000 ~ MIN, 1,000,000 OPERATIONS OPERATIONS
'0 vdc 15,0 7,0 110 vdo 1,0 0,5 120 vac, 60 Hs 20,0 ~ 15' 240 vac, 60 Hs 20,0 15,0
~ 480 vnc, 60 Hx 12,0 10,0 6i4+2 Contact Rntin s UL.
'I ~ ~
Contact ritings as'isted under the Underwriters Lab. com-ponent recognition program for 100,000 operations; 10 hmps, Rosistivo 240 vao 1/4 Horsepower, 12$ vac/240 vac Per Pole 15 hmps, 30 vdc
~ ~
5 hmps, .General purpo so, 600 vac
'+0 UAL TY ASSURANCE PROVISIONS+
7il PROJECTED QUALIFIED LIFE+
7,1,1 Ten (10) years from dote of manufacture or 25,000 operations, ~
whichever occurs first. (This statoment does not alter in any way the warranty on tho relay,)
7o 2 )RINTEIQHCE SCHEDULE, 7i2y1 Replacement of the device after 25,000 operations or 10 years from date of manufacture~ or before ~ .
7,2,2 The dato of manufacture can be found in tho first four digits of the serial numbor which is.locntod on the nameplate. TIM date code usod is a four digit nu'mber roflocting year and 1/sek of manufacture;,
first two digits indicate year Second two digits indicate T/ook Noon E 02 PC001
~
BXhMPLEt Date code 7814; 78 STlul 14 indicates week of indicates'978 COII. 12 VOC 81 hprii 3 thru 7 as year end T>T 1 ~ TO 1 SEC ~
vook of manufacture.
t
,CONTROL PRODUCTS '
~
~ . ~ ~ AMSRACE CORPORATION .-
CCHTROI PROOUCTS DIVISION
.- DOCUMENT. NQ, E7014/E7P24..
DIVISION UNION, H J. 010S3 SHEET 21 OF 22 II Sie 1/SO AMERACE CORPORATION .TEST REPORT NO. ES-yppp CONTROL PRODUCTS CONTROL PRODUCTS DIVISION DiVISIQN
AA ~sflsla~hlg f/2>3 No field repairs or modifications are allowed. A complete relay must be ordered where spares are required, fi3 lghLITY ASSURANCE+
7+3+ 1 eli Assurance Pro ram. Agastat devices are built and contro o roug an oste lishod quality assurance program which is in accordance vith tho applicable roquiromonts of .
hNSI N45.2-1977'0CFR21; and 10CFR50, Appendix B+
7,3,2 Tracoebili Records, Device traceability records will be mein-t ne facture, y or a period of 11 years from tho date of manu-7,3,3 Co fi ration Control. The configuration code (See Figure 1) s a to o model number and provides a means of identi-fication and configuration control. Mhon e Class 1 chango is rocessod on tho product, the configuration code will advance
-001 to ..-002,. etc.),and,this necesserye ' gocification will be. revised if ~ r le
'd ~rt 7+i IFICATION TEST REPORT, ES1000+
Tii+1 The actual qualification test report, from which the data presented in this specification has bosn derived, can be obtain-s from Control Products Division of Amerace Corp. by ordering Test Number BS1000.
~ r r ~
CONTROL PRODUCTS DlVlSlON hIn<<io'e CorIINIeon'onIIol PrcckloIIDMIIIonI23gO VividRoal 'on, NiwJ<<aiy lSl lrl OM'Ilrlec OOGUHENT CONTROL PRODUCTS NJsAAcs coAAoAirIOII coHTAoI PAooUcrs olvlsloH NO'7014]E702 DIVISION SHEET~OF~
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~ rllWOeO UNIOII. N.J. 070SS RE Y o D 1/lie I ~ 1/IIO AMERACE CORPORATION TEST REPORT NO
. CONTROL PRODUCTS DIVISION ES-1000
'OIVLSION UNION. N.J. 07083
I I