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{{#Wiki_filter: | {{#Wiki_filter:QUALITY ASSURANCE MANUAL GINNA STATXON ROCHESTER GAS&ELECTRIC CORPORATIO EFFECTIVE DATE: REY.3A PAGE 1 DF 37 SIGHATURE DATE TITLE: PREPARED BY: L g~g (~3g Appendix C-Ginna Station Inservice Pump and Valve Testing Program for the January 1, 1981 through December 31, 1990 Period REYIEW APPROVED BY: Q 6-iX-68 g>>/+P Q Pro ram Table of Contents Xntroduction: | ||
Definitions: | Definitions: | ||
Discussion Program: | Discussion Program: PVT l.0 Scope and Responsibility PVT 2.0 Code Edition and Testing Interval PVT 3.0 Inservice Pump Testing Program PVT 4.0 Inservice Valve Testing Program PVT S.O Records 8306240302 830620 PDR ADOCK 05000244 P'PDR ll J l ti QUAL ITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 2 37 OF Introduction This appendix to the Quality Assurance Manual defines the Inservice Pump and Valve Testing Program for the ten year period starting January 1, 1981 through December 31, 1990.Included in this program are the Quality Groups A, B and C Pumps which are provided with an emergency power source and those Quality Groups A, B and C Valves which are required to shut down the reactor or to mitigate the consequences of an accident and maintain the reactor in a safe shutdown condition. | ||
This program has been developed as required by Section 50.55a(g)of 10CFR50 following the guidance of the ASME Boiler and Pressure Vessel Code Section XI-"Rules for Inservice Inspection of Nuclear Power Plant Components," (hereafter referred to as the"Code")excluding the controls of the Authorized Inspector, Enforcement Authority, Reporting Systems and N-Stamp Symbol.The inservice testing program shall be controlled by the Ginna Station Quality Assurance Program for Station Operation. | |||
(hereafter | Quality Groups A, B and C components correspond to those defined in NRC Regulatory Guide 1.26.Further addenda and editions of Section XI of the Code shall be used for clarification of test requirements and performance. | ||
The Inservice Pump and Valve Testing Program substantially augments but does not affect the pump and valve surveillance program required by Technical Specifications. | |||
Technical Specification requirements associated with pump and valve surveillance, shall continue to be implemented as specified. | |||
Technical Specification requirements associated | P'J QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 3 37 OF Definitions AFP AOV APV BA Code CC CS CSP CV C/R ECCS FCV GA GDT.HCV HX LCV MAFP MOV MV PCV PORV PRT PRV PVT Q R RCDT RCP RCV RHR RMW RV RWST RX S/G SAFWP SI SOV SW Auxiliary Feedwater Pump Air Operated Valve Air Operated Piston Valve Boric Acid American Society of Mechanical En Boiler and Pressure Vessel Code Component Cooling Containment Spray Containment Spray Pump Check Valve Cold Shutdown and Refueling Emergency Core Cooling System Flow Control Valve Gas Analyzer Gas Decay, Tank Hand Control Valve Heat Exchanger Level Control Valve Motor Driven Auxiliary Feedwater Motor Operated Valve Manual Valve Pressure Control Valve Power Operated Relief Valve-Pressurizer Relief Tank Pressure Relief Valve Pump and Valve Testing Quarterly Refueling Outage Reactor Coolant Drain=Tank Reactor Coolant Pump Radiation Control Valve Residual Heat Removal Reactor Makeup Water Relief Valve Refueling Water Storage Tank Reactor Vessel Steam Generator Standby Auxiliary Feedwater Pump Safety Injection Solenoid Operated Valve Service Water gineers Pump i l f P%P 42 52C DATE TITLE: QUALITY ASSURANCE MANUAL GINNA STATION Definitions TAFP VC VCT VH APPENDIX C Pump and Valve Testing Program PAGE 4 37 OF Turbine Driven Auxiliary Feedwater Pump Volume Control Volume Control Tank Vent Header | ||
P'J | |||
QUALITY ASSURANCE MANUAL GINNA STATION TITLEi APPENDIX C Pump and Valve Testing Program DATE PAGE 5 37 OF Pum and Valve Testin Pro ram PVT 1.0 Sco e and Res onsibilit 1.2 The inservice testing program defines the testing program for Quality Groups A, B and C Pumps and Valves in accordance with the requirements of Articles IWP and IWV of Section XI of the Code.The results of these tests are to assure the operational readiness of pumps and valves.It is the responsibility of the Ginna Station Test and Results Supervisor to implement this test program and develop inservice test proce-dures which will outline the specific test for each pump and valve included in the program.1.3 When a valve, pump or its control system has been replaced or repaired or has undergone maintenance that could affect its performance, and prior to the time it is returned to service, it shall be tested as necessary to demonstrate that, the per-formance parameters which could have been affected by the replacement, repair, or maintenance are within acceptable limits.PVT 2.0 2.1 Code Edition and Testin Interval J The Inservice Pump and Valve Testing Program for the ten (10)year period starting January 1, 1981 through December 31, 1990 was developed utilizing the 1977 Edition of Section XI of the Code through the Summer 1978 Addenda.PVT 3.0 Inservice Pum Testin Pro ram 3.1 The Inservice Pump Testing Program was developed in accordance with the requirements of Article IWP of Section XI of the Code.This program includes all Quality Group A, B and C pumps which are provided with an emergency power source and are required to perform a specific function in shutting down a reactor or in mitigating the consequences of an accident and maintain the reactor in a safe shutdown condition. | |||
I( | I (1 J.V QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 6 37 OF 3.2 The following pumps shall be tested in accordance with Article IWP of Section XI: (a)lA Component Cooling (b)1B Component Cooling (c)1A Safety Injection (d)1B Safety Injection (e)1C Safety Injection (f)'A Residual Heat Removal (g)1B Residual Heat Removal (h)lA Containment Spray (i)1B Containment Spray (j)lA Motor Driven Auxiliary Feedwater (k)1B Motor Driven Auxiliary Feedwater (1)Turbine Driven Auxiliary Feedwater (m)lA Service Water (n)1B Service Water (o)1C Service Water (p)lD Service Water (q)1C Standby Auxiliary Feedwater (r)1D Standby Auxiliary Feedwater 3.3 With one exception, test parameters that shall be measured or observed during inservice testing of each pump are those listed in Table IWP-3100-1 of Section XI and include inlet pressure, differential pressure, flow rate, vibration amplitude, and proper lubricant level or pressure.The exception is for the measurement of pump bearing temperatures and there are several reasons why this'measurement is either undesirable or inconclusive. | ||
Specifically, for the service water pumps, the bearings are submersed in up to forty feet of water making bearing temperatures closely approximate the surrounding water temperature and measurement of temperatures almost impossible. | |||
For the auxiliary and standby auxiliary feedwater pumps the test conditions require the discharge of ambient temperature water into the 400 degree F feedwater lines.Since it can typically take in excess of an hour to stabilize bearing temperatures this causes an unnecessary extended temperature trans-ient in the feedwater line.For the residual heat removal and safety injection pumps the system configurations do not allow testing the pumps at actual pump service conditions during plant operation. | |||
Specifically, | Instead, the tests must be I 1 I QUAL ITY A'SSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 7 37 Of performed at an off-design flow condition which results in higher bearing temperatures than normal.This is to be expected since higher than normal thrust loads are placed on the pump bearings during this reduced flow test condition. | ||
The extended time required for bearing temperatures to stabilize subjects the pump to lengthy periods of unnecessarily high loads.The pump vendors do not consider the measurement of bearing temperature in this type of off-design condition to be a good indication of bearing conditions. | |||
Instead, | The vendors recommended bearing temperature limits are based on normal operating conditions and do not apply to this type of testing.In general, vibration is considered to be a better indication of bearing condition since a significant increase in bearing temperature will normally only occur if bearing failure is imminent.Finally, test conditions cannot be easily controlled to produce temperature repeatability since readings are subject to a large number of variables such as ambient air temperature, cooling water temperature (where applicable), location of temperature probe attach-ment, temperature of the fluid pumped and quantity of the fluid pumped.One'or both residual heat removal pumps may be required to be operable, by the plant Technical Specifications, when the average reactor coolant temperature is between 350 degrees F.and 200 degrees F.or the plant is at cold or refueling shutdown.Typically, in this case, at least one residual heat removal pump will be in operation. | ||
Testing will be performed in accordance with IWP-3400, which, includes operating the pump at reference conditions, if practicable, and providing a log which shows that the parameters monitored during normal plant operation were measured, recorded and analyzed.The practicability of duplicating cold shutdown reference conditions may be impacted by refueling water level during refueling and inservice reactor inspections as well as decay heat removal rate.3.4 The test frequency for the pumps shall be as follows: a.Component cooling water pumps shall be tested monthly. | |||
l QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 8 pp 37 b.Safety injection pumps shall be tested monthly except during cold or refueling shutdowns. | |||
Finally, | The pumps shall be tested prior to startup if the time since the last test exceeds one month.C~Residual heat removal pumps shall be tested monthly except during cold or refueling shutdown.The pumps shall be tested prior to startup if the time since the last text exceeds one month.When the reactor coolant systemtemperature is between 3504F and 200'F or the plant is at.cold or refueling shutdown the plant Technical Specifications may require one or both residual heat removal pumps to be operable.If this is the case, then the required pumps shall be tested monthly.d.Containment spray pumps shall be tested monthly except during cold or refueling shutdown.The pumps shall be tested prior to startup if the time since the last test exceeds one month.e.Motor driven auxiliary feedwater pumps, turbine driven auxiliary feedwater pump, and the standby auxiliary feedwater pumps shall be tested monthly except during cold or refueling shutdowns. | ||
The pumps shall be tested prior to exceeding 5%power if the time since the last test exceeds one month.Service water pumps shall be tested monthly.Testing of a pump need not be performed if that pump is declared inoperable without the testing.Consistent with plant Technical Specifications, specified intervals may be extended by 25%to accommodate normal test schedules. | |||
Typically, | QUALITY ASSURANCE MANUAL GINNA STATION TITLE>APPENDIX C Pump and Valve Testing Program DATE PAGE 9 37 OF PVT 4.0 4.1 4.2 Inservice Valve Testin Pro ram The Inservice Valve Testing Program was developed in accordance with the requirements of Article IWV of Section XI of the Code.All those valves that are required to perform a specific function either to shut down the reactor to the cold shut-down condition or in mitigating the consequences of an accident and maintain the reactor in a safe shutdown condition are included in the program.The Inservice Valve Testing Program Requirements for Category A and B Valves are in Tables PVT 4.7 and 4.8, respectively. | ||
Category C Valves are broken down into two categories, Check Valves and Relief Valves, which are in Tables PVT 4.9 and 4.10, respectively. | |||
Category D Valves are not included in this testing program because there are none included in Ginna Station design.4.3 Some exceptions and exemptions to the testing re-quirements of Article IWV have been taken based on operational interference, placing the plant in an unsafe condition and Technical Specification requirements. | |||
l | All exceptions and exemptions, are listed on the valve tables and explained in the referenced notes, PVT 4.12.4~4 The exercising program for Category A and B Valves, with the exception of check valves, shall require a complete stroking of each valve per the valve testing tables.Except where operational constraints prevail and exceptions have been authorized all check valves, including Category C Valves, shall be exercised to the position required to fulfill their function.These functional tests shall be verified by the operation of the required system.Valves which malfunction during stroking will not be considered inoperable as defined by Technical Specifications, when the malfunction does not prevent the valves from performing its safety function.4.5 Category A and B valves operation shall be timed each time they are stroked utilizing switch initiation and the position indicators, which are accessible during plant operation. | ||
During each I g I~.QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 10 37 OF 4.6 refueling outage a visual verification shall be made to confirm direct correspondence between valve operators and the position indicators. | |||
For a valve in a system declared inoperable or not required to be operable the exercising test schedule need not be followed.Within 30 days prior to return of the system to operable status, the valves shall be exercised and the schedule resumed.4.7 The testing of valves required at cold shutdown and refueling outages will normally take four (4)days to complete.When cold shutdowns are of a shorter duration (2-3 days), test personnel shall attempt to test as many valves as possible without holding up the startup of the unit with testing beginning no later than 48 hours after the plant reaches cold shutdown (as defined in Technical Specification 1.2).For very short cold shutdowns (less than 48 hours), it would be impossible to mobilize test personnel to implement the testing program under the required procedural controls, therefore no valves would be tested.It is possible that, during a four (4)day cold shut-down, the work load on test personnel may preclude their completion of all the required valve tests prior to startup.Any testing not completed at one cold shutdown due to outage duration shall be performed during any subsequent cold shutdowns that may occur before the next refueling outage to meet the specified testing frequency. | |||
Valve testing during cold shutdowns need not be more frequent.than one test per quarter for each valve in the test program.4.8 Valve 4 204A 304A 304B Category A Valves~Te MV Letdown to NRHX CV 1-A RCP Seal Injection CV 1-B RCP Seal Injection Note Test~Fre Stroke C/R Leak R Stroke C/R Leak R Stroke C/R Leak R 0~g\'N") | |||
QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 11 37 OF Valve N~Te Descri tion Note Test Freer 313 370B MOV Seal Water Return Isolation CV Charging Line Isolation 371 AOV Letdown Isolation 383B CV Alternate Charging Line 508 528 529 CV RMW to PRT 539 546 AOV PRT Stop Valve to Gas Analyzer MV PRT to Gas Analyzer 547 MV Nitrogen to PRT 743 CV CC From Excess Letdown HX.745 749A AOV Return From Excess Let-down HX.MOV CCW to A RCP AOV RMW to Containment Vessel Stop CV N2 Supply to PRT Stroke C/R Leak R Stroke C/R Leak R Stroke C/R Leak R Stroke C/R Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke C/R Leak R 749B 750A MOV CCW to B RCP CV CC to.A RCP 5 Stroke C/R Leak R 5 Stroke C/R Leak R s I p 3'I'J QUALITY ASSURANCE MANUAL GINNA STATION TITLEs APPENDIX C Pump and Valve Testing Program DATE PAGE 12 pF 37 Valve¹~Te Descri tion Note Test~Fre 750B CV CC to B RCP Stroke Leak C/R R 759A MOV Containment Stop CC From Loop A RCP Stroke Leak C/R R 759B MOV Containment Stop CC From Loop B RCP Stroke'/R Leak R 813 MOV CC Supply to RX Support Coolers 814 820 MOV CC Return to RX Support Coolers MV Letdown to NRHX 842A 842B 846 CV Loop A Accumulator Dump Line Check Valve CV Loop B Accumulator Dump Line Check Valve AOV N2 Supply to Accumulators 853B CV Core Deluge Check 853A.'V Core Deluge Check 28 28 10 10 10 10 Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak C/R R C/R R C/R C/R C/R C/R Q R C/R C/R C/R C/R'62A 862B 867A 867B CV l-A CSP Disch CV l-B CSP Disch CV Accumulator Dump and SI to Cold Leg Loop B CV Accumulator Dump and SI to Cold Leg Loop A 13 13 13 13 Stroke Leak Stroke Leak Stroke Leak Stroke Leak Q R Q R R C/R R C/R I I~~t 1t QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 13 PP 37 870B CV l-B to l-C SI Pump Disch Valve¹~Te y 870A CV l-A to l-C SI Pump Disch Note Test~Fre Stroke Q Leak R Stroke Q Leak R 877A 877B 878F 878G 878H 878J 879 889A 889B 921 922 923 924 CV High Safety Injection Loop B Hot Leg CV High Safety Injection Loop A Hot Leg CV High Safety Injection Loop B Hot Leg CV 1-A SI Pump to Cold Leg Loop B CV High Safety Injection Loop A Hot Leg CV 1-B SI Pump to Cold Leg Loop A MV SI Test Line Isolation CV l-A SI Pump Disch CV l-B SI Pump Disch SOV Loop A Hydrogen Monitor Inlet SOV Loop A Hydrogen Monitor Outlet SOV Loop B Hydrogen Monitor Inlet , SOV Loop B Hydrogen Monitor Outlet 11 29 11 29 11 29 13 13 11 29 13 13 Stroke Leak 40 Mo.Stroke Leak 40 Mo.Stroke Leak 40 Mo.Stroke R Leak C/R Stroke Leak 40 Mo.Stroke R Leak C/R Stroke Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R g I yS I QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 14 PP 37 Valve 4~Te Descri tion Note Test~Fre 956D 956E 956F 966A MV MV MV AOV Hot Leg Loop Sample Containment Isolation PRZR Liquid Space Sample Containment Isolation PRZR Steam Space Sample Containment Isolation Pressurizer Steam Space Containment Isolation Stroke Leak Stroke Leak Stroke Leak Stroke Leak Q R Q R Q R 966B 966C 1003A AOV AOV Pressurizer Liquid Space Containment Isolation Loop A and B Hot Leg Containment Isolation LCV l-A RCDT Pump Suction Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R 1003B 1076A IV-3A 1076B IV-3B LCV.l-B RCDT Pump Suction SOV Hydrogen to"A" Recombiner 11 Pilot Containment Isolation MV SOV Hydrogen to"B" Recombiner 11 Pilot Containment Isolation I Hydrogen to"B" Recombiner 11 Pilot Containment Isolation MV Hydrogen to"A" Recombiner 11 Pilot Containment Isolation Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Q R 1080A IV-2A IV-2B MV Oxygen Make Up to Contain-11 ment Isolation Oxygen Make Up to Contain-11 ment Isolation (A Recombiner) | |||
Oxygen Make Up to Contain-11 ment Isolation (B Recombiner) | |||
Stroke Leak Stroke Leak Stroke Leak y I g s QUALITY ASSURANCE MANUAL GINNA STATION TITLEi APPENDIX C Pump and Valve Testing Program DATE PAGE 15 PP 37 Valve I~Te Descri tion noae Test~Fre 1084A MV Hydrogen to"A" Recombiner 11 Main Burner Containment Isolation Stroke Leak R I V-5A 1084B SOV Hydrogen to"A" Recombiner 11 Main Burner Containment Isolation MV Hydrogen to"B" Recombiner 11 Main Burner Containment Isolation Stroke Leak Stroke Leak IV-5B SOV Hydrogen to"B" Recombiner 11 Main Burner Containment Isolation Stroke Leak 1554 1556 1557 1559 1560 1562 1563 1565 1566 15'68 MV A Recirc.Fan Air Sample 11 Isolation MV MV A Recirc.Fan Air Sample IsolationlA 6 D Return Line Isolation MV A 6 D Return Line Isolation MV B Recirc.Fan Air Sample 11 Isolation MV B Recirc.Fan Air Sample 11 Isolation MV B Recirc.Fan Air Sample 11 Return Line Isolation MV B Recirc.Fan Air Sample 11 Return Line Isolation MV D Recirc.Fan Air Sample 11 Isolation MV D Recirc.Fan Air Sample 11 Isolation Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak R' s I p I 1) | |||
QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 16 OF 37 Valve 4~Te Descri tion 1569 1571 1572 MV MV MV 1574 1596 1597 1598 1599 1655 l713 1721'1723 l728 1786 l787 C Recirc.Fan Air Sample Isolation C Recirc.Fan Air Sample Isolation C Recirc.Fan Air Sample Return Line Isolation C Recirc.Fan Air Sample Return Line Isolation MV Radiation Monitor Supply AOV Radiation Monitor Supply AOV Radiation Monitor Exhaust AOV Radiation Monitor Exhaust MV RCDT to Gas Analyzer CV N2 to RCDT AOV Suction line to RCDT AOV A Containment Sump Disch to Waste Holdup Tank AOV A Containment Sump Disch to Waste Holdup Tank AOV RCDT to VH Isolation AOV RCDT to VH Isolation Note 11'est Freer Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R I~~ | |||
QUALITY ASSURANCE MANUAL GINNA STATION TITLEi APPENDIX C Pump and Valve Testing Program DATE PAGE 17 37 OF Valve 4~Te l789 AOV Descri tion RCDT to GA Containment Xsolation Note Stroke Leak Q R Test~Fse 1819A 1819B 1819C 1819D 1819E 1819F 1819G 5129 MV MV MV MV MV MV MV MV Containment Pressure 21 Transmitter 945 Isolation Containment Pressure 21 Transmitter 946 Isolation Containment Pressure 21 Transmitter 947 Isolation Containment Pressure 21 Transmitter 948 Isolation Containment Pressure 21 Transmitter 949 Isolation Containment Pressure , 21 Transmitter 950 Isolation Containment Pressure 21 Transmitter 944 Isolation Construction Fire Service 11 Water Containment Isolation Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak C/R R C/R R C/R R C/R R C/R R C/R R C/R R 5392, AOV Instrument Air to Contain-19 ment Isolation Stroke Leak R R 5393 5701 5702 5733 5734 CV Xnstrument Air to Containment Isolation MV A-S/G Blowdown Isolation MV B-S/G Blowdown Isolation MV A-S/G Sample Xsolation MV B-S/G Sample Isolation 19 Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak R R Q R Q R Q R Q R | |||
4. | |||
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QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 18 37 OF Valve 0~Te Descri tion Note Test Freer 5735 AOV"A" S/G Blowdown Sample Isolation Stroke Q Leak R 5736 AOV"B" S/G Blowdown Sample Isolation 5737 5738 AOV"A" S/G Blowdown Isolation 5869 APV Containment Purge Supply Isolation AOV"B" S/G Blowdown Isolation 22 Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke C Leak*5870 5878 5879 APV Containment Purge Supply Isolation APV Containment Purge Exhaust Isolation APV Containment Purge Exhaust Isolation 22 Stroke C Leak*22 Stroke C Leak*22 Stroke C Leak*6151 MV Auxiliary Steam Supply to Containment 11 Stroke Leak R 6152 6165 MV MV Condensate Return from Containment Aux.Steam Supply to Containment 11 Stroke Leak R 11 Stroke Leak R 6175 7141 7226 MV MV CV Condensate Return from Containment Service Air Isolation Outside Containment Service Air Isolation Inside Containment 11 Stroke Leak R 11 Stroke Leak R 11 Stroke Leak R*-See Note 22 QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 19 37 OF Valve 4~Te Descri tion Note Test~Fre 7443 7444 7445 7448 MOV Containment Air Test Supply MOV Containment Air Test Vent 11 MOV Containment Air Test Vent 11 MV Isolation Valve from Containment to Local Pressure Indicator for Containment, Air Test Stroke Leak Stroke Leak Stroke Leak Stroke Leak 7452 7456 MV Isolation Valve from Containment to Local Pressure Indicator for Containment Air Test MV Isolation Valve from Containment to Local Pressure Indicator for Containment, Air Test 11'Stroke Leak R 11 Stroke Leak R 7970 AOV Containment Depressuri-zation Valve 8418 AOV Demin.Water to Contain-ment Isolation 8419 9227 CV Demin.Water to Contain-ment Isolation AOV Fire Service Water Containment Isolation 7971.AOV Containment Depressuri-zation Valve Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Q R Q R 9229 CV Fire Service Water Containment Isolation 11 Stroke Leak R I i~I~II, I'N | |||
~~y~4' | ~~y~4'UALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 20 37 OF 4.9 Category B Valves Valve N~Te Descri tion Note Test Freer 014 RCV Aux Building GDT Release Stroke Q OX7 081 082 083 084 085 086 112B RCV APV APV APV APV APV APV LCV Component Cooling Surge Tank Vent Control Room Ventilation Damper Control Room Ventilation Damper d Control Room Ventilation Damper Control Room Ventilation Damper Control Room Ventilation Damper Control Room Ventilation Damper Emergency Makeup RWST to Charging Pump Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q 427 430 AOV Letdown From Loop B PORV Pressurizer Power Operated Relief 112C LCV VCT Outlet Stroke Q 3 Stroke C/R 16 Stroke C/R 431C PORV Pressurizer Power Operated Relief 16 Stroke C/R 515 516 MOV MOV Pressurizer PORV Block Valve Pressurizer PORV Block Valve 23 Stroke Q 23 Stroke Q I 624 HCV 1-B RHR HX Outlet 26 Stroke C/R 0 J~I I QUALITY ASSURANCE MANUAL GINNA STATION~TITLE: APPENDIX C Pump'nd Valve Testing Program DATE PAGE 21 37 OF Valve 4~T pe Descri tion Note Test Freer 625 626 700 MOV RHR Inlet Isolation From Loop A HCV 1-A RHR HX Outlet FCV RHR Loop Return Recirc.26 Stroke C/R Stroke Q Stroke C/R 701 MOV RHR Inlet Isolation From Loop A 8 Stroke C/R 704A 704B 720 MOV RHR Return Xsolation to Loop B MOV Suction 1-A RHR Pump MOV Suction 1-B RHR Pump 24 Stroke Q 24 Stroke Q 8 Stroke C/R 721 MOV RHR Return Isolation to Loop B 8 Stroke C/R 738A 738B 825A 825B 826A 826B MOV CC to 1-A RHR HX MOV CC to 1-B RHR HX Stroke Q Stroke Q Stroke C/R Stroke C/R Stroke Q MOV SI Pump Suction From BA Tank MOV SI Pump Suction From BA Tank 25 25 Stroke Q MOV SI Pump Suction From RWST 9 MOV SI Pump Suction From RWST 9 826C 826D MOV SX Pump Suction From BA Tank MOV SI>Pump Suction From BA Tank 25 Stroke Q 25 Stroke Q 8 36A 836B HCV Spray Additive Tank Dis-charge HCV Spray Additive Tank Dis-charge 17/24 Stroke Q 17/24 Stroke Q QUALITY ASSURANCE MANUAL GINNA STATION TITLEs APPENDIX C Pump and Valve Testing Program DATE PAGE 22 37 Of Valve N~Te Descri tion Note Test Freer 850A 8 50B 852A 852B 856 857A MOV Sump B to RHR Pumps ,MOV Sump B to RHR Pumps 24 24 MOV 1B RHR HX to CS and SI Pump Isolation 27 MOV RHR Pumps to Reactor Vessel 18 MOV RHR Pumps to Reactor Vessel 18 MOV RWST to RHR Pumps Stroke Q Stroke Q Stroke C/R Stroke C/R Stroke C/R Stroke C/R 857B 857C MOV MOV 1A RHR HX'to CS and SI Pump Isolation lA RHR HX to CS and SI Pump Isolation 27 Stroke C/R 27 Stroke C/R 8 60A 860B 860C 860D 871A MOV 1-A CSP Discharge MOV MOV 1-A CSP Discharge 1-B CSP Discharge MOV l-A to l-C SI Pump Discharge MOV 1-B CSP Discharge 24 Stroke Q 24 Stroke Q 24 Stroke Q 24 Stroke Q 24 Stroke Q 87lB 875A 875B 876A 876B MOV MOV MOV MOV MOV l-B to l-C SI Pump Discharge CS Pump Discharge to 1A Charcoal Filter Deluge CS Pump Discharge to 1A Charcoal Filter Deluge CS Pump Discharge to 1B Charcoal Filter Deluge CS Pump Discharge to 1B Charcoal Filter Deluge 24 Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q | ||
'L' | 'L'I I' | ||
)I~ | )I~QUALITY ASSURANCE MANUAL GINNA STATION TITI.E)APPENDIX C Pump and Valve Testing Program DATE PAGE 23 37 OF Valve 4~Te Descri tion Note Test~Fre 896A 896B 897 898 951 MOV MOV RWST to CS and SI Pumps RWST to CS and SI Pumps AOV Pressurizer Steam Space Sample AOV SI Pump Recirc.to RWST AOV SI Pump Recirc.to RWST 27 27 Stroke C/R Stroke C/R Stroke C/R Stroke C/R Stroke Q 953 AOV Pressurizer Liquid Space Sample Stroke Q 955 959 AOV"B" Loop Hot.Leg Sample AOV RHR Loop Sample 20 Stroke Q Stroke C/R 1811A 1811B MV MV Reactor Coolant Drain Tank Isolation to RHR System Reactor Coolant Drain Tank Isolation to RHR System 1815A 1815B 3504 MOV Main Steam to TAFP From l-B S/G MOV C-SI Pump Suction From RWST 24 MOV C-SI Pump Suction From RWST 24 Stroke, Q Stroke Q Stroke Q 3505 3652 MOV MV Main-Steam to TAFP From l-A S/G Main Steam Throttle Valve to TAFP Stroke Q Stroke Q 3996 4000A 4000B 4007 MOV TAFP Discharge MOV Cross Over Valve For MAFP MOV Cross Over Valve For MAFP MOV l-A MAFP Discharge Stroke Q Stroke Q Stroke Q Stroke Q (I I J V aa c DATE TITLEt QUALITY ASSURANCE MANUAL GINNA STATION APPENDIX C Pump and Valve Testing Program Valve¹~Te.MOV 1-B MAFP Discharge 4008 TAFP Service Water Supply Isolation 4013 MOV 1-A MAFP Service Water Isolation 4027 MOV 1-B MAFP Service Water Isolation MOV 4028 AOV TAFP Recir.Line AOV TAFP Discharge to 1-A S/G AOV TAFP Discharge to 1-B S/G 4291 4297 4298 1-A MAFP Recirculation Control 4304 AOV 4310 1-B MAFP Recirculation Control AOV Containment Vent Recirc.Fans Discharge Flow Con-trol 4561 AOV Containment Vent Recirc.Fans Discharge Flow Con-trol Bypass 4562 AOV 4609 lAl Screen House SW Isolation 1B2 Turbine Building SW Isolation MOV 4613 MOV lAl Turbine Building SW Isolation 4614 MOV lB1 Aux.Building SW Isolation 4615 MOV 1A1 Aux.Building SW, Isolation 4616 MOV PAGE 24 37 OF Note Test~Fre Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q 0 (+I~I C QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 25 37 OF 4627 MV Valve N~Te Descri tion Service Water to A Fan Cooler Isolation Note Test~Fre Stroke Q 4628 4629 4630 MV , MV MV Service Water to B Fan Cooler Isolation Service.Water from A Fan Cooler Isolation Service Water from B Fan Cooler Isolation Stroke Q Stroke Q Stroke Q 4635 4636 MV Reactor Compartment Cooling Unit A Inlet Isolation Reactor Compartment Cooling Unit A Outlet Isolation Stroke Q Stroke Q 4641 4642 4643 4644 4663 MV MV MV MV MOV Service Water to C Fan Cooler Isolation Service Water to D Fan Cooler Isolation Service Water from C Fan Cooler Isolation Service Water from D Fan Cooler Isolation 1A1 Air Cond.Chillers SW Isolation Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q 4664 4670 MOV 1A2 Turbine Building SW Isolation MOV 1B1 Turbine Building SW Isolation Stroke Q Stroke Q 4733 4734 4735 MOV 1A2 Air Cond.Chillers SW Isolation MOV 1B2 Aux.Build.SW Isolation MOV 1A2 Aux.Build.SW Isolation Stroke Q Stroke Q Stroke Q I 1 P l QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 26 37 OF Valve 4~Te Descri tion Note Test~Fre 4757 MV Reactor Compartment Cooling Unit B Inlet Isolation Stroke Q 4758 MV Reactor Compartment Cooling Unit'Outlet Isolation Stroke Q 4780 MOV 1A2 Screen House SW Isolation Stroke Q 5171 5871 5872 5873 5874 5875 5876 9629A MOV APV APV APV APV APV APV MOV Turbine Build.Fire Water Loop Supply Isolation Containment Post Accident Filter Damper Containment Post Accident Filter Damper Containment Post Accident Filter Damper Containment Post Accident Filter Damper Containment Post Accident Filter Damper Containment Post Accident Filter Damper 1C SAFP Service Water Isolation Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q 9629B MOV 1D SAFP Service Water Isolation Stroke Q 9701A 9701B 97 03A 9703B MOV 1C SAFP Discharge MOV 1D SAFP Discharge MOV SAFP Cross Over MOV SAFP Cross Over Stroke Q Stroke Q Stroke Q Stroke Q I l I t | ||
~~ | ~~QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 27 37 OF Valve 4~Te 9704A MOV 1C SAFP Containment Isolation Note Test~Fre Stroke Q 9704B 9710A 9710B MOV 1D SAFP Containment Isolation AOV 1C SAFP Recirc.Control AOV 1D SAFP Recirc.Control Stroke Q Stroke Q Stroke Q 4.10 Category C Check Valves Valve N~Te Descri tion Note Test Freer 710A 710B 723A 723B 847A CV 1-A CC Pump Discharge CV 1-B CC Pump Discharge CV A-CSP From Spray Additive Tank to Eductor CV 1-A RHR Pump Discharge CV 1-B RHR Pump Discharge Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q 847B CV B-CSP From Spray Additive Tank to Eductor Stroke Q 866A CV CS Pump 1-A to Charcoal Filter Deluge 854 CV RWST to RHR Pump Check 12 Stroke Q Stroke C/R 866B 3516'V CV CS Pump 1-B to Charcoal Filter Deluge lB S/G Main Steam Swing Check Stroke Q 14 Stroke Start-up 3517 CV lA S/G Main Steam Swing Check 14 Stroke Start-up 3998 4000C CV TAFP Discharge Check CV lA MAFP Discharge Check Stroke Q Stroke Q | ||
~~ | ~~I J L I y v H I P h E 4J.I lf | ||
~~ | ~~QUALITY ASSURANCE MANUAL GINNA STATION TITLEi APPENDIX C Pump and Valve Testing Program DATE PAGE 28 37 OF Valve N~Te Descri tion Note Test~Fre 4000D 4003 4004 4009 4010 4014 4016 4017 4023 4601 CV CV TAFP Recirculation 1A Service Water Pump Discharge CV 1B MAFP Discharge Check CV TAFP to S/G lA CV TAFP to S/G 1B CV 1A MAFP to S/G lA CV 1B MAFP to S/G 1B CV TAFP Suction CV 1B MAFP Suction CV lA MAFP Suction Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q'Stroke Q 4602 4603 4604 CV CV CV 1B Service Water Pump Discharge 1C Service Water Pump Discharge 1D Service Water Pump Discharge Stroke Q Stroke Q Stroke Q 5133 5136 9627A 9627B 97 00A 9700B~9705A 9705B CV Diesel Fire Pump Disch.CV Motor Fire Pump Discharge CV 1C SAFP SW Suction CV 1D SAFP SW Suction CV 1C SAFP Discharge CV 1D SAFP Discharge CV 1C SAFP to S/G 1A CV 1D SAFP to S/G 1B Stroke Q Stroke Q Stroke-Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 29 DF 37 4.11 Category C Relief Valve Valve I~Te Descri tion Note Test~Fre 203 209 RV RV Letdown High Pressure Safety Relief Letdown Low Pressure Safety Relief 15 15 434 435 732 RV Pressurizer Safety Relief 15 RV Pressurizer Safety Relief 15 RV CC Surge Tank Relief 15 744 755A RV RV CC From Excess Letdown Heat Exchanger CC From A~RCP Thermal Barrier 15 15 755B RV CC From B RCP Thermal Barrier 15 758A 758B RV CC From A-RCP Oil Coolers 15 RV CC From B-RCP Oil Coolers 15 818 RV CC From Reactor Support'5 Coolers 861 RV 1-B CS Pump Suction Relief 15 887 RV SI Test Line Relief Valve 15 Inside Containment 1817 RV Alternate Suction From RHR Pump to C SI Pump-15 3508 3509 3510 RV 1-B S/G PRV RV 1-A S/G PRV RV 1-B S/G PRV 15 15 15 I I~I IIl In QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 30 OF 37 Valve 4~Te Descri tion Note Test~Fze 3511 3512 3513 3514 3515 4653 4654 4657 RV 1-A S/G PRV RV 1-A S/G PRV RV 1-A S/G PRV RV 1-B S/G PRV RV 1-A S/G PRV RV Service Water Relief RV Service Water Relief RV Service Water Relief 15 15 15 15 15 15 15 15 5134 5135 RV RV Diesel Fire Pump Disch Relief Motor Fire Pump Disch Relief 15 15 4.12 Inservice Valve Testing Notes Note 1-Valves 304A, 304B and 313 cannot be stroked during normal plant, operation on a quarterly basis because they would interrupt coolant flow to the reactor coolant pump seals.These valves will be stroked at cold shutdowns and refuel-ing outages.Note 2-Valve 370B cannot be stroked during normal plant.operation on a quarterly basis because this test would interrupt charging pump flow.This valve will be stroked at cold shutdowns and refueling outages.Note 3-Valves 204A, 371 and 427 cannot be stroked during normal plant operation on a quarterly basis because this test would interrupt the letdown (CVCS)system.These valves will be stroked at cold shutdowns and refueling outages. | ||
s'k | s'k QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 31 37.OF Note Valve 383B cannot be stroked during normal plant operation on a quarterly basis because this test would result in substantial radiation exposure to test personnel. | ||
Surveys in the area of the test connection during plant operation indicate neutron fields of approximately 500 mr/hr and a gamma fields of 250 mr/hr.Total whole body dosage to test personnel is estimated to be 375 mrem.This valve will be stroked at cold shutdowns and refueling outages.Note Valves 749A, 749B, 750A, 750B, 759A and 759B cannot be stroked during normal plant operation on a quarterly basis'because this test would require the reactor coolant pumps to be shut down to eliminate the flow through these checks and MOVs.These valves will be stroked at cold shutdowns and refueling outages.Note Valves 813 and 814 cannot be stroked during normal plant operation on a quarterly basis because this test would remove the coolant to the reactor vessel supports and cavity wall.These valves will be stroked at cold shutdowns and refueling outages.Note Valve 879 is a manual valve in the safety injection test line and is kept, locked shut.This valve is not required to change position to perform a safety func-tion.The only requirement is that leak-age through valve 879 be acceptably low.Therefore, the quarterly stroke test has been deleted.This passive valve will be only leak tested at refueling outages consistent with IWV-3700-1. | |||
Note Valves 700 and 72l cannot be stroked during normal plant operation on a quarterly basis because there is an interlock system which prevents these valves from opening when the primary QUALITY ASSURANCE MANUAL GINNA STATION TlTLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 32 pf 37 system is at operating pressure.Valves 700, 701, 720 and 721 separate a high pressure system from a low pressure system.These valves will be stroked at cold shutdowns and refueling outages.Note 9-Valves 825A, 825B, 856, 896A, and 896B should not be stroked during normal opera-tion on a quarterly basis because this would cause a temporary loss of system function of the ECCS.These valves pro-vide the suction from the refueling water storage tank to the safety injection and residual heat removal pumps.These valves will be stroked at cold shutdowns and re-fueling outages.Note l0-Valves 853A and 853B cannot be stroked during normal plant operation on a quarterly basis because this test requires pressurizing the RHR system to the primary system operation pressure.These valves will be stroked at refueling outages.Leakage testing of check valves 853A and 853B shall be accomplished prior to criticality following (1)refueling, (2)cold shutdown, and (3)maintenance, repair or replacement work on the valves.Leakage may be measured indirectly from the performance of pressure indicators, system volume measuurements or by direct measurement. | |||
Minimum test differential shall be greater than 150 psid.Technical Specification 4.3.3.4 defines the allowable leakage rates.Note ll-Valves 820, 877A, 877B, 878F, 878H, 1076A, 1076BI 1080Ag 1084Ag 1084Bg IV 3Ag IV 3B/IV 5Ag IV 5Bg IV 2Ag IV 2Bg 1554/1556/1557 I 1579 g 1560 g 1562 g 1563 g 1565 g 1566/1568~1569'571'572I 1574'81 1Ag 1811Bg 5129 I 6151 I 6152'155'175'141/ | |||
7226'443'444@ | 7226'443'444@ | ||
7445'448'452'456 | 7445'448'452'456 f 8418, 8419, 9227 and 9229 are considered passive valves wh'ich are not re uired to | ||
'1 c>~~4~ | '1 c>~~4~QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 33 37 OF change position to acccomplish their specific function.Stroking these valves would serve no useful function and will therefore not be done as per IWV-3700-1. | ||
Note 12-Valve 866A cannot be stroke tested during normal plant operation on a quarterly basis because this test would result in a sub-stantial radiation exposure to test per-sonnel.Stroke testing at this location resulted in approximately 400 mrem whole body exposure to the test.personnel. | |||
This valve will be stroked at cold shutdowns and refueling outages.Note 13-Valves 867A, 867B, 878G, and 878J cannot be stroked during normal operation on a quarterly basis or at cold shutdown condition when the primary system is full.This test may only be done when the plant is in a refueling shutdown condition with a partially full primary system in order to prevent an over-pressurization. | |||
Leakage testing of check valves 867A, 867B, 878G and 878J shall be accomplished prior to criticality following (1)refueling, (2)cold shutdown, and (3)maintenance, repair or replacement work on the valves.Leakage may be measured indirectly from the performance of pressure indicators, system volume measurements or by direct measurement. | |||
Check valves 878G and 878J shall also be tested for leakage following each safety injection flow test.Minimum test differential shall be greater than 150 psid.Technical Specification 4.3.3.4 defines the allowable leakage rates.Note 14-Valves 3516 and 3517 cannot be stroked during normal plant operation on a quar-terly basis because they are the main steam swing check stop valves.These valves are stroked during each plant startup. | |||
QUAL ITY ASSURANCE MANUAL GINNA STATION T IT I.E: APPENDIX C'ump and Valve Testing Program DATE PAGE 34 OF 37 Note 15-Category C Relief Valves shal l be tested in accordance with the extent and fre-quency requirements of Paragraph IWV-3510 of Article IWV of Section XI of the Code.Not e 16-Valves 430 and 43lC are the power operated relief valves associated with the overpressurization system.These valves shall not be stroked quarterly as an unplanned pressure transient could result from a leaky block valve.Operability of these valves shall be verified as follows: (1)Full stroke exercising during cool down prior to achieving water solid condition in the pressurizer and during cold shutdown prior to heat up+(2)Stroke timing to be performed as a minimum once each refueling cycle as a part of the channel calibration specified by Technical Specifications 4.16.1b.(3)Fail safe actuation testing is permitted by the code to be per-formed at each cold shutdown if valve cannot be tested during power operation. | |||
(4)Technical specification 4.16.1a and 4.16.1c delineate additional re-quirements for operability verifi-cation of the PORV actuation channel and valve position.Note 17-Additional stroking will be consistent with Technical Specifications. | |||
(4)Technical specification 4.16. | Note 18-Valves 852A and 8523 cannot be stroked during normal plant operation as these valves, when cycled, could subject the Residual Heat Removal System to a pressure in excess of its design pressure.These valves will be stroked at cold shutdowns and refueling outages.Note 19-Stroking Valves 5392 and 5393 during.operation and cold shutdown would inter- | ||
~/'r S'>>I<='L~=,'l\,-+4~, 8 PLhl-3 QUALITY ASSURANCE MANUAL GINNA STATION TITLEt APPENDIX C Pump and Valve Testing Program DATE PAGE 35 OF 37 Note 20-rupt instrument air to containment and be disruptive to air operated valves inside.These valves will be stroked at refueling outages.Valve 959 is normally closed and in the containment isolating position during normal operation. | |||
These valves will be stroked at cold shutdown and refueling outage s.Note 21-Valves 1819A, B, C, D, E, F and G cannot be stroked'during normal plant operation as this test would interrupt containment pressure monitoring transmitters from performing their intended function.These valves will be stroked at cold and refueling outages.Note Note 22-Category A valves 5869, 5870, 5878 and 5879 are normal ly closed and in the containment, isolating position during normal operation. | |||
Leak tightness of these, valves is reverified following reclosure after each use in accordance with Section 4.4.2.4 of Technical Speci-fications. | |||
~/' | The valves shall be stroked at least each cold shutdown.In addition, if the valves are opened for purging, they shall be stroked at least once each quarter during which they have been opened.Valves 515 and 516 stroked quarterly except if already closed or during cold and refueling shutdowns. | ||
Note Note 24-25-Not to be done during time that redundant valve is inoperable per Technical Speci-fication.As per Technical Specifications 3.3.1.2.f, no cycling shall be done if normally open valve in other flow path is inoperable in the open position. | |||
~.<.r QUALITY ASSURANCE MANUAL GINNA STATION TITLEt APPENDIX C Pump and Valve Testing Program DATE PAGE 36 37 OF Note 26-As per Technical Specifications 3.3.1.2.e, failure of valves 624 and 625 during quarterly stroking in the closed position can degrade LPSI system function.How-ever, these valves shall be stroked at cold shutdown and refueling outages.Note 27-As per Technical Specifications 3.3.1.2.e, failure of valves 857A, 857B, 857C, 897 and 898 during quarterly stroking can degrade the injection phase of the SI pumps.However, these valves shall be stroked at cold shutdown and refueling outage s.Note 28-Check valves 842A and 842B (accumulator check valves)cannot and should not be exercised during plant operation. | |||
Exercising of these valves requires the reactor coolant system pressure to be reduced to below accumulator pressure.Therefore testing of these valves will be performed after refueling and cold shutdowns, and after maintenance, repair or replacement. | |||
Full stroke testing, which involves discharge of the accumu-lator through the valve to a partially-filled reactor coolant system will not be utilized since this test mode is considered impractical and unsafe.Valve operability from the normal closed position will be verified by partial stroking prior to leak testing with flow through the safety injection test line.Leak testing will be performed to assure primary system integrity following each cold and refueling shutdown after achieving normal reactor coolant system pressure and prior to reactor criticality. | |||
Testing will be performed by either (1)closing each accumulator motor operated discharge valve, pressuring the line downstream of the check valves and measuring the upstream leakage, or (2)by measuring accumulator in-leakage by pressurizing the line downstream of the 842 valves. | |||
<p a ie I QUALITY ASSURANCE MANUAL GINNA STATION TITLEi APPENDIX C Pump and Valve Testing Program DATE PAGE 37 37 OF These valves are not event V-check valves.Therefore, the test acceptance criterion shall be that of Technical Specification 3.1.5.Note 29-Valves 877A, 877B, 878F and 878H are currently not listed in our valve test program, however, a pair of these valves in each hot leg high head safety injec-tion line (877A nd 878F in loop B hot leg and 877B and 878H in loop A hot leg)together form one of the two pressure boundaries required to be tested by Technical Specification 4.3.3.3.Because these valves are normally closed and the piping contains motor operated valves (MOV's)which are also closed and deener-gized, the check valves will not move with the possible exception of when the MOVs are required to be opened to test the check valves.Thus, once tested the check valves will remain closed.An NRC order dated April 20, 1981 established an appropriate test frequency for these valves to be once every 40 months or after each opening of the MOVs.These valves are listed as passive valves in our valve testing program with testing required to meet Technical Specification 4.3.3.3.PVT 5.0 Records 5.1 Records for the Inservice Pump Testing Program shall be developed and maintained in accordance with Article IWP-'000 of Section XI of the Code.5.2 Records for the Inservice Valve Testing Program shall be developed and maintained in accordance with Article IWV-6000 of Section XI of the Code. | |||
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Revision as of 15:06, 7 July 2018
ML17255A298 | |
Person / Time | |
---|---|
Site: | Ginna ![]() |
Issue date: | 06/15/1983 |
From: | ANDERSON C R ROCHESTER GAS & ELECTRIC CORP. |
To: | |
Shared Package | |
ML17255A297 | List: |
References | |
NUDOCS 8306240302 | |
Download: ML17255A298 (68) | |
Text
QUALITY ASSURANCE MANUAL GINNA STATXON ROCHESTER GAS&ELECTRIC CORPORATIO EFFECTIVE DATE: REY.3A PAGE 1 DF 37 SIGHATURE DATE TITLE: PREPARED BY: L g~g (~3g Appendix C-Ginna Station Inservice Pump and Valve Testing Program for the January 1, 1981 through December 31, 1990 Period REYIEW APPROVED BY: Q 6-iX-68 g>>/+P Q Pro ram Table of Contents Xntroduction:
Definitions:
Discussion Program: PVT l.0 Scope and Responsibility PVT 2.0 Code Edition and Testing Interval PVT 3.0 Inservice Pump Testing Program PVT 4.0 Inservice Valve Testing Program PVT S.O Records 8306240302 830620 PDR ADOCK 05000244 P'PDR ll J l ti QUAL ITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 2 37 OF Introduction This appendix to the Quality Assurance Manual defines the Inservice Pump and Valve Testing Program for the ten year period starting January 1, 1981 through December 31, 1990.Included in this program are the Quality Groups A, B and C Pumps which are provided with an emergency power source and those Quality Groups A, B and C Valves which are required to shut down the reactor or to mitigate the consequences of an accident and maintain the reactor in a safe shutdown condition.
This program has been developed as required by Section 50.55a(g)of 10CFR50 following the guidance of the ASME Boiler and Pressure Vessel Code Section XI-"Rules for Inservice Inspection of Nuclear Power Plant Components," (hereafter referred to as the"Code")excluding the controls of the Authorized Inspector, Enforcement Authority, Reporting Systems and N-Stamp Symbol.The inservice testing program shall be controlled by the Ginna Station Quality Assurance Program for Station Operation.
Quality Groups A, B and C components correspond to those defined in NRC Regulatory Guide 1.26.Further addenda and editions of Section XI of the Code shall be used for clarification of test requirements and performance.
The Inservice Pump and Valve Testing Program substantially augments but does not affect the pump and valve surveillance program required by Technical Specifications.
Technical Specification requirements associated with pump and valve surveillance, shall continue to be implemented as specified.
P'J QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 3 37 OF Definitions AFP AOV APV BA Code CC CS CSP CV C/R ECCS FCV GA GDT.HCV HX LCV MAFP MOV MV PCV PORV PRT PRV PVT Q R RCDT RCP RCV RHR RMW RV RWST RX S/G SAFWP SI SOV SW Auxiliary Feedwater Pump Air Operated Valve Air Operated Piston Valve Boric Acid American Society of Mechanical En Boiler and Pressure Vessel Code Component Cooling Containment Spray Containment Spray Pump Check Valve Cold Shutdown and Refueling Emergency Core Cooling System Flow Control Valve Gas Analyzer Gas Decay, Tank Hand Control Valve Heat Exchanger Level Control Valve Motor Driven Auxiliary Feedwater Motor Operated Valve Manual Valve Pressure Control Valve Power Operated Relief Valve-Pressurizer Relief Tank Pressure Relief Valve Pump and Valve Testing Quarterly Refueling Outage Reactor Coolant Drain=Tank Reactor Coolant Pump Radiation Control Valve Residual Heat Removal Reactor Makeup Water Relief Valve Refueling Water Storage Tank Reactor Vessel Steam Generator Standby Auxiliary Feedwater Pump Safety Injection Solenoid Operated Valve Service Water gineers Pump i l f P%P 42 52C DATE TITLE: QUALITY ASSURANCE MANUAL GINNA STATION Definitions TAFP VC VCT VH APPENDIX C Pump and Valve Testing Program PAGE 4 37 OF Turbine Driven Auxiliary Feedwater Pump Volume Control Volume Control Tank Vent Header
QUALITY ASSURANCE MANUAL GINNA STATION TITLEi APPENDIX C Pump and Valve Testing Program DATE PAGE 5 37 OF Pum and Valve Testin Pro ram PVT 1.0 Sco e and Res onsibilit 1.2 The inservice testing program defines the testing program for Quality Groups A, B and C Pumps and Valves in accordance with the requirements of Articles IWP and IWV of Section XI of the Code.The results of these tests are to assure the operational readiness of pumps and valves.It is the responsibility of the Ginna Station Test and Results Supervisor to implement this test program and develop inservice test proce-dures which will outline the specific test for each pump and valve included in the program.1.3 When a valve, pump or its control system has been replaced or repaired or has undergone maintenance that could affect its performance, and prior to the time it is returned to service, it shall be tested as necessary to demonstrate that, the per-formance parameters which could have been affected by the replacement, repair, or maintenance are within acceptable limits.PVT 2.0 2.1 Code Edition and Testin Interval J The Inservice Pump and Valve Testing Program for the ten (10)year period starting January 1, 1981 through December 31, 1990 was developed utilizing the 1977 Edition of Section XI of the Code through the Summer 1978 Addenda.PVT 3.0 Inservice Pum Testin Pro ram 3.1 The Inservice Pump Testing Program was developed in accordance with the requirements of Article IWP of Section XI of the Code.This program includes all Quality Group A, B and C pumps which are provided with an emergency power source and are required to perform a specific function in shutting down a reactor or in mitigating the consequences of an accident and maintain the reactor in a safe shutdown condition.
I (1 J.V QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 6 37 OF 3.2 The following pumps shall be tested in accordance with Article IWP of Section XI: (a)lA Component Cooling (b)1B Component Cooling (c)1A Safety Injection (d)1B Safety Injection (e)1C Safety Injection (f)'A Residual Heat Removal (g)1B Residual Heat Removal (h)lA Containment Spray (i)1B Containment Spray (j)lA Motor Driven Auxiliary Feedwater (k)1B Motor Driven Auxiliary Feedwater (1)Turbine Driven Auxiliary Feedwater (m)lA Service Water (n)1B Service Water (o)1C Service Water (p)lD Service Water (q)1C Standby Auxiliary Feedwater (r)1D Standby Auxiliary Feedwater 3.3 With one exception, test parameters that shall be measured or observed during inservice testing of each pump are those listed in Table IWP-3100-1 of Section XI and include inlet pressure, differential pressure, flow rate, vibration amplitude, and proper lubricant level or pressure.The exception is for the measurement of pump bearing temperatures and there are several reasons why this'measurement is either undesirable or inconclusive.
Specifically, for the service water pumps, the bearings are submersed in up to forty feet of water making bearing temperatures closely approximate the surrounding water temperature and measurement of temperatures almost impossible.
For the auxiliary and standby auxiliary feedwater pumps the test conditions require the discharge of ambient temperature water into the 400 degree F feedwater lines.Since it can typically take in excess of an hour to stabilize bearing temperatures this causes an unnecessary extended temperature trans-ient in the feedwater line.For the residual heat removal and safety injection pumps the system configurations do not allow testing the pumps at actual pump service conditions during plant operation.
Instead, the tests must be I 1 I QUAL ITY A'SSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 7 37 Of performed at an off-design flow condition which results in higher bearing temperatures than normal.This is to be expected since higher than normal thrust loads are placed on the pump bearings during this reduced flow test condition.
The extended time required for bearing temperatures to stabilize subjects the pump to lengthy periods of unnecessarily high loads.The pump vendors do not consider the measurement of bearing temperature in this type of off-design condition to be a good indication of bearing conditions.
The vendors recommended bearing temperature limits are based on normal operating conditions and do not apply to this type of testing.In general, vibration is considered to be a better indication of bearing condition since a significant increase in bearing temperature will normally only occur if bearing failure is imminent.Finally, test conditions cannot be easily controlled to produce temperature repeatability since readings are subject to a large number of variables such as ambient air temperature, cooling water temperature (where applicable), location of temperature probe attach-ment, temperature of the fluid pumped and quantity of the fluid pumped.One'or both residual heat removal pumps may be required to be operable, by the plant Technical Specifications, when the average reactor coolant temperature is between 350 degrees F.and 200 degrees F.or the plant is at cold or refueling shutdown.Typically, in this case, at least one residual heat removal pump will be in operation.
Testing will be performed in accordance with IWP-3400, which, includes operating the pump at reference conditions, if practicable, and providing a log which shows that the parameters monitored during normal plant operation were measured, recorded and analyzed.The practicability of duplicating cold shutdown reference conditions may be impacted by refueling water level during refueling and inservice reactor inspections as well as decay heat removal rate.3.4 The test frequency for the pumps shall be as follows: a.Component cooling water pumps shall be tested monthly.
l QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 8 pp 37 b.Safety injection pumps shall be tested monthly except during cold or refueling shutdowns.
The pumps shall be tested prior to startup if the time since the last test exceeds one month.C~Residual heat removal pumps shall be tested monthly except during cold or refueling shutdown.The pumps shall be tested prior to startup if the time since the last text exceeds one month.When the reactor coolant systemtemperature is between 3504F and 200'F or the plant is at.cold or refueling shutdown the plant Technical Specifications may require one or both residual heat removal pumps to be operable.If this is the case, then the required pumps shall be tested monthly.d.Containment spray pumps shall be tested monthly except during cold or refueling shutdown.The pumps shall be tested prior to startup if the time since the last test exceeds one month.e.Motor driven auxiliary feedwater pumps, turbine driven auxiliary feedwater pump, and the standby auxiliary feedwater pumps shall be tested monthly except during cold or refueling shutdowns.
The pumps shall be tested prior to exceeding 5%power if the time since the last test exceeds one month.Service water pumps shall be tested monthly.Testing of a pump need not be performed if that pump is declared inoperable without the testing.Consistent with plant Technical Specifications, specified intervals may be extended by 25%to accommodate normal test schedules.
QUALITY ASSURANCE MANUAL GINNA STATION TITLE>APPENDIX C Pump and Valve Testing Program DATE PAGE 9 37 OF PVT 4.0 4.1 4.2 Inservice Valve Testin Pro ram The Inservice Valve Testing Program was developed in accordance with the requirements of Article IWV of Section XI of the Code.All those valves that are required to perform a specific function either to shut down the reactor to the cold shut-down condition or in mitigating the consequences of an accident and maintain the reactor in a safe shutdown condition are included in the program.The Inservice Valve Testing Program Requirements for Category A and B Valves are in Tables PVT 4.7 and 4.8, respectively.
Category C Valves are broken down into two categories, Check Valves and Relief Valves, which are in Tables PVT 4.9 and 4.10, respectively.
Category D Valves are not included in this testing program because there are none included in Ginna Station design.4.3 Some exceptions and exemptions to the testing re-quirements of Article IWV have been taken based on operational interference, placing the plant in an unsafe condition and Technical Specification requirements.
All exceptions and exemptions, are listed on the valve tables and explained in the referenced notes, PVT 4.12.4~4 The exercising program for Category A and B Valves, with the exception of check valves, shall require a complete stroking of each valve per the valve testing tables.Except where operational constraints prevail and exceptions have been authorized all check valves, including Category C Valves, shall be exercised to the position required to fulfill their function.These functional tests shall be verified by the operation of the required system.Valves which malfunction during stroking will not be considered inoperable as defined by Technical Specifications, when the malfunction does not prevent the valves from performing its safety function.4.5 Category A and B valves operation shall be timed each time they are stroked utilizing switch initiation and the position indicators, which are accessible during plant operation.
During each I g I~.QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 10 37 OF 4.6 refueling outage a visual verification shall be made to confirm direct correspondence between valve operators and the position indicators.
For a valve in a system declared inoperable or not required to be operable the exercising test schedule need not be followed.Within 30 days prior to return of the system to operable status, the valves shall be exercised and the schedule resumed.4.7 The testing of valves required at cold shutdown and refueling outages will normally take four (4)days to complete.When cold shutdowns are of a shorter duration (2-3 days), test personnel shall attempt to test as many valves as possible without holding up the startup of the unit with testing beginning no later than 48 hours5.555556e-4 days <br />0.0133 hours <br />7.936508e-5 weeks <br />1.8264e-5 months <br /> after the plant reaches cold shutdown (as defined in Technical Specification 1.2).For very short cold shutdowns (less than 48 hours5.555556e-4 days <br />0.0133 hours <br />7.936508e-5 weeks <br />1.8264e-5 months <br />), it would be impossible to mobilize test personnel to implement the testing program under the required procedural controls, therefore no valves would be tested.It is possible that, during a four (4)day cold shut-down, the work load on test personnel may preclude their completion of all the required valve tests prior to startup.Any testing not completed at one cold shutdown due to outage duration shall be performed during any subsequent cold shutdowns that may occur before the next refueling outage to meet the specified testing frequency.
Valve testing during cold shutdowns need not be more frequent.than one test per quarter for each valve in the test program.4.8 Valve 4 204A 304A 304B Category A Valves~Te MV Letdown to NRHX CV 1-A RCP Seal Injection CV 1-B RCP Seal Injection Note Test~Fre Stroke C/R Leak R Stroke C/R Leak R Stroke C/R Leak R 0~g\'N")
QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 11 37 OF Valve N~Te Descri tion Note Test Freer 313 370B MOV Seal Water Return Isolation CV Charging Line Isolation 371 AOV Letdown Isolation 383B CV Alternate Charging Line 508 528 529 CV RMW to PRT 539 546 AOV PRT Stop Valve to Gas Analyzer MV PRT to Gas Analyzer 547 MV Nitrogen to PRT 743 CV CC From Excess Letdown HX.745 749A AOV Return From Excess Let-down HX.MOV CCW to A RCP AOV RMW to Containment Vessel Stop CV N2 Supply to PRT Stroke C/R Leak R Stroke C/R Leak R Stroke C/R Leak R Stroke C/R Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke C/R Leak R 749B 750A MOV CCW to B RCP CV CC to.A RCP 5 Stroke C/R Leak R 5 Stroke C/R Leak R s I p 3'I'J QUALITY ASSURANCE MANUAL GINNA STATION TITLEs APPENDIX C Pump and Valve Testing Program DATE PAGE 12 pF 37 Valve¹~Te Descri tion Note Test~Fre 750B CV CC to B RCP Stroke Leak C/R R 759A MOV Containment Stop CC From Loop A RCP Stroke Leak C/R R 759B MOV Containment Stop CC From Loop B RCP Stroke'/R Leak R 813 MOV CC Supply to RX Support Coolers 814 820 MOV CC Return to RX Support Coolers MV Letdown to NRHX 842A 842B 846 CV Loop A Accumulator Dump Line Check Valve CV Loop B Accumulator Dump Line Check Valve AOV N2 Supply to Accumulators 853B CV Core Deluge Check 853A.'V Core Deluge Check 28 28 10 10 10 10 Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak C/R R C/R R C/R C/R C/R C/R Q R C/R C/R C/R C/R'62A 862B 867A 867B CV l-A CSP Disch CV l-B CSP Disch CV Accumulator Dump and SI to Cold Leg Loop B CV Accumulator Dump and SI to Cold Leg Loop A 13 13 13 13 Stroke Leak Stroke Leak Stroke Leak Stroke Leak Q R Q R R C/R R C/R I I~~t 1t QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 13 PP 37 870B CV l-B to l-C SI Pump Disch Valve¹~Te y 870A CV l-A to l-C SI Pump Disch Note Test~Fre Stroke Q Leak R Stroke Q Leak R 877A 877B 878F 878G 878H 878J 879 889A 889B 921 922 923 924 CV High Safety Injection Loop B Hot Leg CV High Safety Injection Loop A Hot Leg CV High Safety Injection Loop B Hot Leg CV 1-A SI Pump to Cold Leg Loop B CV High Safety Injection Loop A Hot Leg CV 1-B SI Pump to Cold Leg Loop A MV SI Test Line Isolation CV l-A SI Pump Disch CV l-B SI Pump Disch SOV Loop A Hydrogen Monitor Inlet SOV Loop A Hydrogen Monitor Outlet SOV Loop B Hydrogen Monitor Inlet , SOV Loop B Hydrogen Monitor Outlet 11 29 11 29 11 29 13 13 11 29 13 13 Stroke Leak 40 Mo.Stroke Leak 40 Mo.Stroke Leak 40 Mo.Stroke R Leak C/R Stroke Leak 40 Mo.Stroke R Leak C/R Stroke Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R g I yS I QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 14 PP 37 Valve 4~Te Descri tion Note Test~Fre 956D 956E 956F 966A MV MV MV AOV Hot Leg Loop Sample Containment Isolation PRZR Liquid Space Sample Containment Isolation PRZR Steam Space Sample Containment Isolation Pressurizer Steam Space Containment Isolation Stroke Leak Stroke Leak Stroke Leak Stroke Leak Q R Q R Q R 966B 966C 1003A AOV AOV Pressurizer Liquid Space Containment Isolation Loop A and B Hot Leg Containment Isolation LCV l-A RCDT Pump Suction Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R 1003B 1076A IV-3A 1076B IV-3B LCV.l-B RCDT Pump Suction SOV Hydrogen to"A" Recombiner 11 Pilot Containment Isolation MV SOV Hydrogen to"B" Recombiner 11 Pilot Containment Isolation I Hydrogen to"B" Recombiner 11 Pilot Containment Isolation MV Hydrogen to"A" Recombiner 11 Pilot Containment Isolation Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Q R 1080A IV-2A IV-2B MV Oxygen Make Up to Contain-11 ment Isolation Oxygen Make Up to Contain-11 ment Isolation (A Recombiner)
Oxygen Make Up to Contain-11 ment Isolation (B Recombiner)
Stroke Leak Stroke Leak Stroke Leak y I g s QUALITY ASSURANCE MANUAL GINNA STATION TITLEi APPENDIX C Pump and Valve Testing Program DATE PAGE 15 PP 37 Valve I~Te Descri tion noae Test~Fre 1084A MV Hydrogen to"A" Recombiner 11 Main Burner Containment Isolation Stroke Leak R I V-5A 1084B SOV Hydrogen to"A" Recombiner 11 Main Burner Containment Isolation MV Hydrogen to"B" Recombiner 11 Main Burner Containment Isolation Stroke Leak Stroke Leak IV-5B SOV Hydrogen to"B" Recombiner 11 Main Burner Containment Isolation Stroke Leak 1554 1556 1557 1559 1560 1562 1563 1565 1566 15'68 MV A Recirc.Fan Air Sample 11 Isolation MV MV A Recirc.Fan Air Sample IsolationlA 6 D Return Line Isolation MV A 6 D Return Line Isolation MV B Recirc.Fan Air Sample 11 Isolation MV B Recirc.Fan Air Sample 11 Isolation MV B Recirc.Fan Air Sample 11 Return Line Isolation MV B Recirc.Fan Air Sample 11 Return Line Isolation MV D Recirc.Fan Air Sample 11 Isolation MV D Recirc.Fan Air Sample 11 Isolation Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak R' s I p I 1)
QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 16 OF 37 Valve 4~Te Descri tion 1569 1571 1572 MV MV MV 1574 1596 1597 1598 1599 1655 l713 1721'1723 l728 1786 l787 C Recirc.Fan Air Sample Isolation C Recirc.Fan Air Sample Isolation C Recirc.Fan Air Sample Return Line Isolation C Recirc.Fan Air Sample Return Line Isolation MV Radiation Monitor Supply AOV Radiation Monitor Supply AOV Radiation Monitor Exhaust AOV Radiation Monitor Exhaust MV RCDT to Gas Analyzer CV N2 to RCDT AOV Suction line to RCDT AOV A Containment Sump Disch to Waste Holdup Tank AOV A Containment Sump Disch to Waste Holdup Tank AOV RCDT to VH Isolation AOV RCDT to VH Isolation Note 11'est Freer Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R I~~
QUALITY ASSURANCE MANUAL GINNA STATION TITLEi APPENDIX C Pump and Valve Testing Program DATE PAGE 17 37 OF Valve 4~Te l789 AOV Descri tion RCDT to GA Containment Xsolation Note Stroke Leak Q R Test~Fse 1819A 1819B 1819C 1819D 1819E 1819F 1819G 5129 MV MV MV MV MV MV MV MV Containment Pressure 21 Transmitter 945 Isolation Containment Pressure 21 Transmitter 946 Isolation Containment Pressure 21 Transmitter 947 Isolation Containment Pressure 21 Transmitter 948 Isolation Containment Pressure 21 Transmitter 949 Isolation Containment Pressure , 21 Transmitter 950 Isolation Containment Pressure 21 Transmitter 944 Isolation Construction Fire Service 11 Water Containment Isolation Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak C/R R C/R R C/R R C/R R C/R R C/R R C/R R 5392, AOV Instrument Air to Contain-19 ment Isolation Stroke Leak R R 5393 5701 5702 5733 5734 CV Xnstrument Air to Containment Isolation MV A-S/G Blowdown Isolation MV B-S/G Blowdown Isolation MV A-S/G Sample Xsolation MV B-S/G Sample Isolation 19 Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak R R Q R Q R Q R Q R
~I~
QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 18 37 OF Valve 0~Te Descri tion Note Test Freer 5735 AOV"A" S/G Blowdown Sample Isolation Stroke Q Leak R 5736 AOV"B" S/G Blowdown Sample Isolation 5737 5738 AOV"A" S/G Blowdown Isolation 5869 APV Containment Purge Supply Isolation AOV"B" S/G Blowdown Isolation 22 Stroke Q Leak R Stroke Q Leak R Stroke Q Leak R Stroke C Leak*5870 5878 5879 APV Containment Purge Supply Isolation APV Containment Purge Exhaust Isolation APV Containment Purge Exhaust Isolation 22 Stroke C Leak*22 Stroke C Leak*22 Stroke C Leak*6151 MV Auxiliary Steam Supply to Containment 11 Stroke Leak R 6152 6165 MV MV Condensate Return from Containment Aux.Steam Supply to Containment 11 Stroke Leak R 11 Stroke Leak R 6175 7141 7226 MV MV CV Condensate Return from Containment Service Air Isolation Outside Containment Service Air Isolation Inside Containment 11 Stroke Leak R 11 Stroke Leak R 11 Stroke Leak R*-See Note 22 QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 19 37 OF Valve 4~Te Descri tion Note Test~Fre 7443 7444 7445 7448 MOV Containment Air Test Supply MOV Containment Air Test Vent 11 MOV Containment Air Test Vent 11 MV Isolation Valve from Containment to Local Pressure Indicator for Containment, Air Test Stroke Leak Stroke Leak Stroke Leak Stroke Leak 7452 7456 MV Isolation Valve from Containment to Local Pressure Indicator for Containment Air Test MV Isolation Valve from Containment to Local Pressure Indicator for Containment, Air Test 11'Stroke Leak R 11 Stroke Leak R 7970 AOV Containment Depressuri-zation Valve 8418 AOV Demin.Water to Contain-ment Isolation 8419 9227 CV Demin.Water to Contain-ment Isolation AOV Fire Service Water Containment Isolation 7971.AOV Containment Depressuri-zation Valve Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Q R Q R 9229 CV Fire Service Water Containment Isolation 11 Stroke Leak R I i~I~II, I'N
~~y~4'UALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 20 37 OF 4.9 Category B Valves Valve N~Te Descri tion Note Test Freer 014 RCV Aux Building GDT Release Stroke Q OX7 081 082 083 084 085 086 112B RCV APV APV APV APV APV APV LCV Component Cooling Surge Tank Vent Control Room Ventilation Damper Control Room Ventilation Damper d Control Room Ventilation Damper Control Room Ventilation Damper Control Room Ventilation Damper Control Room Ventilation Damper Emergency Makeup RWST to Charging Pump Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q 427 430 AOV Letdown From Loop B PORV Pressurizer Power Operated Relief 112C LCV VCT Outlet Stroke Q 3 Stroke C/R 16 Stroke C/R 431C PORV Pressurizer Power Operated Relief 16 Stroke C/R 515 516 MOV MOV Pressurizer PORV Block Valve Pressurizer PORV Block Valve 23 Stroke Q 23 Stroke Q I 624 HCV 1-B RHR HX Outlet 26 Stroke C/R 0 J~I I QUALITY ASSURANCE MANUAL GINNA STATION~TITLE: APPENDIX C Pump'nd Valve Testing Program DATE PAGE 21 37 OF Valve 4~T pe Descri tion Note Test Freer 625 626 700 MOV RHR Inlet Isolation From Loop A HCV 1-A RHR HX Outlet FCV RHR Loop Return Recirc.26 Stroke C/R Stroke Q Stroke C/R 701 MOV RHR Inlet Isolation From Loop A 8 Stroke C/R 704A 704B 720 MOV RHR Return Xsolation to Loop B MOV Suction 1-A RHR Pump MOV Suction 1-B RHR Pump 24 Stroke Q 24 Stroke Q 8 Stroke C/R 721 MOV RHR Return Isolation to Loop B 8 Stroke C/R 738A 738B 825A 825B 826A 826B MOV CC to 1-A RHR HX MOV CC to 1-B RHR HX Stroke Q Stroke Q Stroke C/R Stroke C/R Stroke Q MOV SI Pump Suction From BA Tank MOV SI Pump Suction From BA Tank 25 25 Stroke Q MOV SI Pump Suction From RWST 9 MOV SI Pump Suction From RWST 9 826C 826D MOV SX Pump Suction From BA Tank MOV SI>Pump Suction From BA Tank 25 Stroke Q 25 Stroke Q 8 36A 836B HCV Spray Additive Tank Dis-charge HCV Spray Additive Tank Dis-charge 17/24 Stroke Q 17/24 Stroke Q QUALITY ASSURANCE MANUAL GINNA STATION TITLEs APPENDIX C Pump and Valve Testing Program DATE PAGE 22 37 Of Valve N~Te Descri tion Note Test Freer 850A 8 50B 852A 852B 856 857A MOV Sump B to RHR Pumps ,MOV Sump B to RHR Pumps 24 24 MOV 1B RHR HX to CS and SI Pump Isolation 27 MOV RHR Pumps to Reactor Vessel 18 MOV RHR Pumps to Reactor Vessel 18 MOV RWST to RHR Pumps Stroke Q Stroke Q Stroke C/R Stroke C/R Stroke C/R Stroke C/R 857B 857C MOV MOV 1A RHR HX'to CS and SI Pump Isolation lA RHR HX to CS and SI Pump Isolation 27 Stroke C/R 27 Stroke C/R 8 60A 860B 860C 860D 871A MOV 1-A CSP Discharge MOV MOV 1-A CSP Discharge 1-B CSP Discharge MOV l-A to l-C SI Pump Discharge MOV 1-B CSP Discharge 24 Stroke Q 24 Stroke Q 24 Stroke Q 24 Stroke Q 24 Stroke Q 87lB 875A 875B 876A 876B MOV MOV MOV MOV MOV l-B to l-C SI Pump Discharge CS Pump Discharge to 1A Charcoal Filter Deluge CS Pump Discharge to 1A Charcoal Filter Deluge CS Pump Discharge to 1B Charcoal Filter Deluge CS Pump Discharge to 1B Charcoal Filter Deluge 24 Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q
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)I~QUALITY ASSURANCE MANUAL GINNA STATION TITI.E)APPENDIX C Pump and Valve Testing Program DATE PAGE 23 37 OF Valve 4~Te Descri tion Note Test~Fre 896A 896B 897 898 951 MOV MOV RWST to CS and SI Pumps RWST to CS and SI Pumps AOV Pressurizer Steam Space Sample AOV SI Pump Recirc.to RWST AOV SI Pump Recirc.to RWST 27 27 Stroke C/R Stroke C/R Stroke C/R Stroke C/R Stroke Q 953 AOV Pressurizer Liquid Space Sample Stroke Q 955 959 AOV"B" Loop Hot.Leg Sample AOV RHR Loop Sample 20 Stroke Q Stroke C/R 1811A 1811B MV MV Reactor Coolant Drain Tank Isolation to RHR System Reactor Coolant Drain Tank Isolation to RHR System 1815A 1815B 3504 MOV Main Steam to TAFP From l-B S/G MOV C-SI Pump Suction From RWST 24 MOV C-SI Pump Suction From RWST 24 Stroke, Q Stroke Q Stroke Q 3505 3652 MOV MV Main-Steam to TAFP From l-A S/G Main Steam Throttle Valve to TAFP Stroke Q Stroke Q 3996 4000A 4000B 4007 MOV TAFP Discharge MOV Cross Over Valve For MAFP MOV Cross Over Valve For MAFP MOV l-A MAFP Discharge Stroke Q Stroke Q Stroke Q Stroke Q (I I J V aa c DATE TITLEt QUALITY ASSURANCE MANUAL GINNA STATION APPENDIX C Pump and Valve Testing Program Valve¹~Te.MOV 1-B MAFP Discharge 4008 TAFP Service Water Supply Isolation 4013 MOV 1-A MAFP Service Water Isolation 4027 MOV 1-B MAFP Service Water Isolation MOV 4028 AOV TAFP Recir.Line AOV TAFP Discharge to 1-A S/G AOV TAFP Discharge to 1-B S/G 4291 4297 4298 1-A MAFP Recirculation Control 4304 AOV 4310 1-B MAFP Recirculation Control AOV Containment Vent Recirc.Fans Discharge Flow Con-trol 4561 AOV Containment Vent Recirc.Fans Discharge Flow Con-trol Bypass 4562 AOV 4609 lAl Screen House SW Isolation 1B2 Turbine Building SW Isolation MOV 4613 MOV lAl Turbine Building SW Isolation 4614 MOV lB1 Aux.Building SW Isolation 4615 MOV 1A1 Aux.Building SW, Isolation 4616 MOV PAGE 24 37 OF Note Test~Fre Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q 0 (+I~I C QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 25 37 OF 4627 MV Valve N~Te Descri tion Service Water to A Fan Cooler Isolation Note Test~Fre Stroke Q 4628 4629 4630 MV , MV MV Service Water to B Fan Cooler Isolation Service.Water from A Fan Cooler Isolation Service Water from B Fan Cooler Isolation Stroke Q Stroke Q Stroke Q 4635 4636 MV Reactor Compartment Cooling Unit A Inlet Isolation Reactor Compartment Cooling Unit A Outlet Isolation Stroke Q Stroke Q 4641 4642 4643 4644 4663 MV MV MV MV MOV Service Water to C Fan Cooler Isolation Service Water to D Fan Cooler Isolation Service Water from C Fan Cooler Isolation Service Water from D Fan Cooler Isolation 1A1 Air Cond.Chillers SW Isolation Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q 4664 4670 MOV 1A2 Turbine Building SW Isolation MOV 1B1 Turbine Building SW Isolation Stroke Q Stroke Q 4733 4734 4735 MOV 1A2 Air Cond.Chillers SW Isolation MOV 1B2 Aux.Build.SW Isolation MOV 1A2 Aux.Build.SW Isolation Stroke Q Stroke Q Stroke Q I 1 P l QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 26 37 OF Valve 4~Te Descri tion Note Test~Fre 4757 MV Reactor Compartment Cooling Unit B Inlet Isolation Stroke Q 4758 MV Reactor Compartment Cooling Unit'Outlet Isolation Stroke Q 4780 MOV 1A2 Screen House SW Isolation Stroke Q 5171 5871 5872 5873 5874 5875 5876 9629A MOV APV APV APV APV APV APV MOV Turbine Build.Fire Water Loop Supply Isolation Containment Post Accident Filter Damper Containment Post Accident Filter Damper Containment Post Accident Filter Damper Containment Post Accident Filter Damper Containment Post Accident Filter Damper Containment Post Accident Filter Damper 1C SAFP Service Water Isolation Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q 9629B MOV 1D SAFP Service Water Isolation Stroke Q 9701A 9701B 97 03A 9703B MOV 1C SAFP Discharge MOV 1D SAFP Discharge MOV SAFP Cross Over MOV SAFP Cross Over Stroke Q Stroke Q Stroke Q Stroke Q I l I t
~~QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 27 37 OF Valve 4~Te 9704A MOV 1C SAFP Containment Isolation Note Test~Fre Stroke Q 9704B 9710A 9710B MOV 1D SAFP Containment Isolation AOV 1C SAFP Recirc.Control AOV 1D SAFP Recirc.Control Stroke Q Stroke Q Stroke Q 4.10 Category C Check Valves Valve N~Te Descri tion Note Test Freer 710A 710B 723A 723B 847A CV 1-A CC Pump Discharge CV 1-B CC Pump Discharge CV A-CSP From Spray Additive Tank to Eductor CV 1-A RHR Pump Discharge CV 1-B RHR Pump Discharge Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q 847B CV B-CSP From Spray Additive Tank to Eductor Stroke Q 866A CV CS Pump 1-A to Charcoal Filter Deluge 854 CV RWST to RHR Pump Check 12 Stroke Q Stroke C/R 866B 3516'V CV CS Pump 1-B to Charcoal Filter Deluge lB S/G Main Steam Swing Check Stroke Q 14 Stroke Start-up 3517 CV lA S/G Main Steam Swing Check 14 Stroke Start-up 3998 4000C CV TAFP Discharge Check CV lA MAFP Discharge Check Stroke Q Stroke Q
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~~QUALITY ASSURANCE MANUAL GINNA STATION TITLEi APPENDIX C Pump and Valve Testing Program DATE PAGE 28 37 OF Valve N~Te Descri tion Note Test~Fre 4000D 4003 4004 4009 4010 4014 4016 4017 4023 4601 CV CV TAFP Recirculation 1A Service Water Pump Discharge CV 1B MAFP Discharge Check CV TAFP to S/G lA CV TAFP to S/G 1B CV 1A MAFP to S/G lA CV 1B MAFP to S/G 1B CV TAFP Suction CV 1B MAFP Suction CV lA MAFP Suction Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q'Stroke Q 4602 4603 4604 CV CV CV 1B Service Water Pump Discharge 1C Service Water Pump Discharge 1D Service Water Pump Discharge Stroke Q Stroke Q Stroke Q 5133 5136 9627A 9627B 97 00A 9700B~9705A 9705B CV Diesel Fire Pump Disch.CV Motor Fire Pump Discharge CV 1C SAFP SW Suction CV 1D SAFP SW Suction CV 1C SAFP Discharge CV 1D SAFP Discharge CV 1C SAFP to S/G 1A CV 1D SAFP to S/G 1B Stroke Q Stroke Q Stroke-Q Stroke Q Stroke Q Stroke Q Stroke Q Stroke Q QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 29 DF 37 4.11 Category C Relief Valve Valve I~Te Descri tion Note Test~Fre 203 209 RV RV Letdown High Pressure Safety Relief Letdown Low Pressure Safety Relief 15 15 434 435 732 RV Pressurizer Safety Relief 15 RV Pressurizer Safety Relief 15 RV CC Surge Tank Relief 15 744 755A RV RV CC From Excess Letdown Heat Exchanger CC From A~RCP Thermal Barrier 15 15 755B RV CC From B RCP Thermal Barrier 15 758A 758B RV CC From A-RCP Oil Coolers 15 RV CC From B-RCP Oil Coolers 15 818 RV CC From Reactor Support'5 Coolers 861 RV 1-B CS Pump Suction Relief 15 887 RV SI Test Line Relief Valve 15 Inside Containment 1817 RV Alternate Suction From RHR Pump to C SI Pump-15 3508 3509 3510 RV 1-B S/G PRV RV 1-A S/G PRV RV 1-B S/G PRV 15 15 15 I I~I IIl In QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 30 OF 37 Valve 4~Te Descri tion Note Test~Fze 3511 3512 3513 3514 3515 4653 4654 4657 RV 1-A S/G PRV RV 1-A S/G PRV RV 1-A S/G PRV RV 1-B S/G PRV RV 1-A S/G PRV RV Service Water Relief RV Service Water Relief RV Service Water Relief 15 15 15 15 15 15 15 15 5134 5135 RV RV Diesel Fire Pump Disch Relief Motor Fire Pump Disch Relief 15 15 4.12 Inservice Valve Testing Notes Note 1-Valves 304A, 304B and 313 cannot be stroked during normal plant, operation on a quarterly basis because they would interrupt coolant flow to the reactor coolant pump seals.These valves will be stroked at cold shutdowns and refuel-ing outages.Note 2-Valve 370B cannot be stroked during normal plant.operation on a quarterly basis because this test would interrupt charging pump flow.This valve will be stroked at cold shutdowns and refueling outages.Note 3-Valves 204A, 371 and 427 cannot be stroked during normal plant operation on a quarterly basis because this test would interrupt the letdown (CVCS)system.These valves will be stroked at cold shutdowns and refueling outages.
s'k QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 31 37.OF Note Valve 383B cannot be stroked during normal plant operation on a quarterly basis because this test would result in substantial radiation exposure to test personnel.
Surveys in the area of the test connection during plant operation indicate neutron fields of approximately 500 mr/hr and a gamma fields of 250 mr/hr.Total whole body dosage to test personnel is estimated to be 375 mrem.This valve will be stroked at cold shutdowns and refueling outages.Note Valves 749A, 749B, 750A, 750B, 759A and 759B cannot be stroked during normal plant operation on a quarterly basis'because this test would require the reactor coolant pumps to be shut down to eliminate the flow through these checks and MOVs.These valves will be stroked at cold shutdowns and refueling outages.Note Valves 813 and 814 cannot be stroked during normal plant operation on a quarterly basis because this test would remove the coolant to the reactor vessel supports and cavity wall.These valves will be stroked at cold shutdowns and refueling outages.Note Valve 879 is a manual valve in the safety injection test line and is kept, locked shut.This valve is not required to change position to perform a safety func-tion.The only requirement is that leak-age through valve 879 be acceptably low.Therefore, the quarterly stroke test has been deleted.This passive valve will be only leak tested at refueling outages consistent with IWV-3700-1.
Note Valves 700 and 72l cannot be stroked during normal plant operation on a quarterly basis because there is an interlock system which prevents these valves from opening when the primary QUALITY ASSURANCE MANUAL GINNA STATION TlTLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 32 pf 37 system is at operating pressure.Valves 700, 701, 720 and 721 separate a high pressure system from a low pressure system.These valves will be stroked at cold shutdowns and refueling outages.Note 9-Valves 825A, 825B, 856, 896A, and 896B should not be stroked during normal opera-tion on a quarterly basis because this would cause a temporary loss of system function of the ECCS.These valves pro-vide the suction from the refueling water storage tank to the safety injection and residual heat removal pumps.These valves will be stroked at cold shutdowns and re-fueling outages.Note l0-Valves 853A and 853B cannot be stroked during normal plant operation on a quarterly basis because this test requires pressurizing the RHR system to the primary system operation pressure.These valves will be stroked at refueling outages.Leakage testing of check valves 853A and 853B shall be accomplished prior to criticality following (1)refueling, (2)cold shutdown, and (3)maintenance, repair or replacement work on the valves.Leakage may be measured indirectly from the performance of pressure indicators, system volume measuurements or by direct measurement.
Minimum test differential shall be greater than 150 psid.Technical Specification 4.3.3.4 defines the allowable leakage rates.Note ll-Valves 820, 877A, 877B, 878F, 878H, 1076A, 1076BI 1080Ag 1084Ag 1084Bg IV 3Ag IV 3B/IV 5Ag IV 5Bg IV 2Ag IV 2Bg 1554/1556/1557 I 1579 g 1560 g 1562 g 1563 g 1565 g 1566/1568~1569'571'572I 1574'81 1Ag 1811Bg 5129 I 6151 I 6152'155'175'141/
7226'443'444@
7445'448'452'456 f 8418, 8419, 9227 and 9229 are considered passive valves wh'ich are not re uired to
'1 c>~~4~QUALITY ASSURANCE MANUAL GINNA STATION TITLE: APPENDIX C Pump and Valve Testing Program DATE PAGE 33 37 OF change position to acccomplish their specific function.Stroking these valves would serve no useful function and will therefore not be done as per IWV-3700-1.
Note 12-Valve 866A cannot be stroke tested during normal plant operation on a quarterly basis because this test would result in a sub-stantial radiation exposure to test per-sonnel.Stroke testing at this location resulted in approximately 400 mrem whole body exposure to the test.personnel.
This valve will be stroked at cold shutdowns and refueling outages.Note 13-Valves 867A, 867B, 878G, and 878J cannot be stroked during normal operation on a quarterly basis or at cold shutdown condition when the primary system is full.This test may only be done when the plant is in a refueling shutdown condition with a partially full primary system in order to prevent an over-pressurization.
Leakage testing of check valves 867A, 867B, 878G and 878J shall be accomplished prior to criticality following (1)refueling, (2)cold shutdown, and (3)maintenance, repair or replacement work on the valves.Leakage may be measured indirectly from the performance of pressure indicators, system volume measurements or by direct measurement.
Check valves 878G and 878J shall also be tested for leakage following each safety injection flow test.Minimum test differential shall be greater than 150 psid.Technical Specification 4.3.3.4 defines the allowable leakage rates.Note 14-Valves 3516 and 3517 cannot be stroked during normal plant operation on a quar-terly basis because they are the main steam swing check stop valves.These valves are stroked during each plant startup.
QUAL ITY ASSURANCE MANUAL GINNA STATION T IT I.E: APPENDIX C'ump and Valve Testing Program DATE PAGE 34 OF 37 Note 15-Category C Relief Valves shal l be tested in accordance with the extent and fre-quency requirements of Paragraph IWV-3510 of Article IWV of Section XI of the Code.Not e 16-Valves 430 and 43lC are the power operated relief valves associated with the overpressurization system.These valves shall not be stroked quarterly as an unplanned pressure transient could result from a leaky block valve.Operability of these valves shall be verified as follows: (1)Full stroke exercising during cool down prior to achieving water solid condition in the pressurizer and during cold shutdown prior to heat up+(2)Stroke timing to be performed as a minimum once each refueling cycle as a part of the channel calibration specified by Technical Specifications 4.16.1b.(3)Fail safe actuation testing is permitted by the code to be per-formed at each cold shutdown if valve cannot be tested during power operation.
(4)Technical specification 4.16.1a and 4.16.1c delineate additional re-quirements for operability verifi-cation of the PORV actuation channel and valve position.Note 17-Additional stroking will be consistent with Technical Specifications.
Note 18-Valves 852A and 8523 cannot be stroked during normal plant operation as these valves, when cycled, could subject the Residual Heat Removal System to a pressure in excess of its design pressure.These valves will be stroked at cold shutdowns and refueling outages.Note 19-Stroking Valves 5392 and 5393 during.operation and cold shutdown would inter-
~/'r S'>>I<='L~=,'l\,-+4~, 8 PLhl-3 QUALITY ASSURANCE MANUAL GINNA STATION TITLEt APPENDIX C Pump and Valve Testing Program DATE PAGE 35 OF 37 Note 20-rupt instrument air to containment and be disruptive to air operated valves inside.These valves will be stroked at refueling outages.Valve 959 is normally closed and in the containment isolating position during normal operation.
These valves will be stroked at cold shutdown and refueling outage s.Note 21-Valves 1819A, B, C, D, E, F and G cannot be stroked'during normal plant operation as this test would interrupt containment pressure monitoring transmitters from performing their intended function.These valves will be stroked at cold and refueling outages.Note Note 22-Category A valves 5869, 5870, 5878 and 5879 are normal ly closed and in the containment, isolating position during normal operation.
Leak tightness of these, valves is reverified following reclosure after each use in accordance with Section 4.4.2.4 of Technical Speci-fications.
The valves shall be stroked at least each cold shutdown.In addition, if the valves are opened for purging, they shall be stroked at least once each quarter during which they have been opened.Valves 515 and 516 stroked quarterly except if already closed or during cold and refueling shutdowns.
Note Note 24-25-Not to be done during time that redundant valve is inoperable per Technical Speci-fication.As per Technical Specifications 3.3.1.2.f, no cycling shall be done if normally open valve in other flow path is inoperable in the open position.
~.<.r QUALITY ASSURANCE MANUAL GINNA STATION TITLEt APPENDIX C Pump and Valve Testing Program DATE PAGE 36 37 OF Note 26-As per Technical Specifications 3.3.1.2.e, failure of valves 624 and 625 during quarterly stroking in the closed position can degrade LPSI system function.How-ever, these valves shall be stroked at cold shutdown and refueling outages.Note 27-As per Technical Specifications 3.3.1.2.e, failure of valves 857A, 857B, 857C, 897 and 898 during quarterly stroking can degrade the injection phase of the SI pumps.However, these valves shall be stroked at cold shutdown and refueling outage s.Note 28-Check valves 842A and 842B (accumulator check valves)cannot and should not be exercised during plant operation.
Exercising of these valves requires the reactor coolant system pressure to be reduced to below accumulator pressure.Therefore testing of these valves will be performed after refueling and cold shutdowns, and after maintenance, repair or replacement.
Full stroke testing, which involves discharge of the accumu-lator through the valve to a partially-filled reactor coolant system will not be utilized since this test mode is considered impractical and unsafe.Valve operability from the normal closed position will be verified by partial stroking prior to leak testing with flow through the safety injection test line.Leak testing will be performed to assure primary system integrity following each cold and refueling shutdown after achieving normal reactor coolant system pressure and prior to reactor criticality.
Testing will be performed by either (1)closing each accumulator motor operated discharge valve, pressuring the line downstream of the check valves and measuring the upstream leakage, or (2)by measuring accumulator in-leakage by pressurizing the line downstream of the 842 valves.
<p a ie I QUALITY ASSURANCE MANUAL GINNA STATION TITLEi APPENDIX C Pump and Valve Testing Program DATE PAGE 37 37 OF These valves are not event V-check valves.Therefore, the test acceptance criterion shall be that of Technical Specification 3.1.5.Note 29-Valves 877A, 877B, 878F and 878H are currently not listed in our valve test program, however, a pair of these valves in each hot leg high head safety injec-tion line (877A nd 878F in loop B hot leg and 877B and 878H in loop A hot leg)together form one of the two pressure boundaries required to be tested by Technical Specification 4.3.3.3.Because these valves are normally closed and the piping contains motor operated valves (MOV's)which are also closed and deener-gized, the check valves will not move with the possible exception of when the MOVs are required to be opened to test the check valves.Thus, once tested the check valves will remain closed.An NRC order dated April 20, 1981 established an appropriate test frequency for these valves to be once every 40 months or after each opening of the MOVs.These valves are listed as passive valves in our valve testing program with testing required to meet Technical Specification 4.3.3.3.PVT 5.0 Records 5.1 Records for the Inservice Pump Testing Program shall be developed and maintained in accordance with Article IWP-'000 of Section XI of the Code.5.2 Records for the Inservice Valve Testing Program shall be developed and maintained in accordance with Article IWV-6000 of Section XI of the Code.
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