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{{#Wiki_filter:Attachment to FPL Letter L-2010-173 NETCO Report NET-346-01:
{{#Wiki_filter:Attachment to FPL Letter L-2010-173 NETCO Report NET-346-01: BADGER Test Campaign at Turkey Point Unit 4 129 Pages
BADGER Test Campaign at Turkey Point Unit 4 129 Pages NET-346-01 BADGER Test Campaign at Turkey Point Unit 4 Prepared by: NETCO Products and Services Division of Scientech, a business unit of Curtiss-Wright Flow Control Service Corporation 108 North Front Street -UPO Box 4178 Kingston, New York 12402 Prepared for: Florida Power and Light Company under Purchase Order 00128184 Rev 2 Rev Date Prepared by Reviewed by Approved by I Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 Page I of 129 NET 346-01 Abstract This report describes the BADGER test conducted at Florida Power and Light Company's Turkey Point Nuclear Station Unit 4, April 30 through May 7, 2010. A total of 69 Boraflex panels were selected and subjected to BADGER testing.Included herein is an overview of the BADGER system, the test data from the Turkey Point Unit 4 campaign, an evaluation of that data including the measured areal densities, comparisons with RACKLIFE predictions and NETCO's conclusions with respect to the condition of the Boraflex in the Turkey Point Unit 4 spent fuel racks.Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 Page 2 of 129 NET 346-01 Table of Contents A B S T R A C T ...................................................................................................................
II TA BLE O F C O NTENTS .................................................................................................
III 1.0 INTRO D UC TIO N ..................................................................................................


===2.0 OVERVIEW===
NET-346-01 BADGER Test Campaign at Turkey Point Unit 4 Prepared by:
OF THE BADGER SYSTEM ........................................................
NETCO Products and Services Division of Scientech, a business unit of Curtiss-Wright Flow Control Service Corporation 108 North Front Street - UPO Box 4178 Kingston, New York 12402 Prepared for:
2 2.1 BADG ER EQUIPMENT DESCRIPTION
Florida Power and Light Company under Purchase Order 00128184 Rev 2 Rev Date    Prepared by            Reviewed by            Approved by I    Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 Page I of 129
....................................................................
 
2 2.2 TYPICAL OPERATION OF BADGER .....................................................................
NET 346-01 Abstract This report describes the BADGER test conducted at Florida Power and Light Company's Turkey Point Nuclear Station Unit 4, April 30 through May 7, 2010. A total of 69 Boraflex panels were selected and subjected to BADGER testing.
3 3.0 SCOPE OF THE TESTING AT TURKEY POINT UNIT 4 ...............................
Included herein is an overview of the BADGER system, the test data from the Turkey Point Unit 4 campaign, an evaluation of that data including the measured areal densities, comparisons with RACKLIFE predictions and NETCO's conclusions with respect to the condition of the Boraflex in the Turkey Point Unit 4 spent fuel racks.
10 3.1 SPENT FUEL RACK DESCRIPTION
Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 Page 2 of 129
........................................................................
 
10 3.2 BORAFLEX PANELS SELECTED FOR TESTING .......................................................
NET 346-01 Table of Contents A B S T R A C T ...................................................................................................................             II TA BLE O F C O NTENTS .................................................................................................                       III 1.0      INTRO D UC TIO N..................................................................................................
11 4.0 BADGER TEST RESULTS ............................................................................
2.0      OVERVIEW OF THE BADGER SYSTEM ........................................................ 2 2.1      BADG ER EQUIPMENT DESCRIPTION ....................................................................                                     2 2.2      TYPICAL OPERATION OF BADGER .....................................................................                                     3 3.0      SCOPE OF THE TESTING AT TURKEY POINT UNIT 4 ............................... 10 3.1      SPENT FUEL RACK DESCRIPTION ........................................................................                                 10 3.2      BORAFLEX PANELS SELECTED FOR TESTING .......................................................                                         11 4.0      BADGER TEST RESULTS ............................................................................                                     18 4.1      NORMALIZED TRANSMISSION TRACES ................................................................ 18 4.2     PANEL AVERAGE AREAL DENSITY ........................................................................ 19 4.3      GAPS, CRACKS, AND OTHER ANOMALIES ................................................................ 20 5.0     CO NCLUSIO NS .............................................................................................                          38 6.0      REFERENC ES ...............................................................................................                          39 APPENDIX A: Normalized Transmission Traces for Tested Region 2 Panels APPENDIX B: Panel Defect Table for Region 2 Panels Tested APPENDIX C: Uncertainty Calculations Attachment 1 lii                                      PTN-ENG-SEFJ-10-012 Rev. 0 Page 3 of 129
18 4.1 NORMALIZED TRANSMISSION TRACES ................................................................
 
18 4.2 PANEL AVERAGE AREAL DENSITY ........................................................................
NET 346-01 List of Tables Table                                                                                                        Page 2-1  Turkey Point 3 x 3 Calibration Cell Poison Panel Areal Densities ................... 9 3-1  RACKLIFE-Computed Dose for Turkey Point Unit 4 Region 2 Boraflex Panels Tested ....................................................................        16 4-1  Turkey Point Unit 4 Region 2 Areal Density and Panel Loss ..........................                        37 Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 iv                                                          Page 4 of 129
19 4.3 GAPS, CRACKS, AND OTHER ANOMALIES
 
................................................................
NET 346-01 Figures Figure                                                                                                                            Page 2-1    Typical Axial Cross Section of the Source and Detector Heads in F ue l R ack C e lls .............................................................................................             .. 5 2-2   Lateral Cross Section of the Source and Detector Heads ................................                                             6 2-3   Plan and Isometric Views of the Turkey Point 3 x 3 C a libratio n C e ll ...............................................................................................           . .7 2-4   Turkey Point 3 x 3 Calibration Cell Poison Panel Layout ..................................                                         8 3-1   Turkey Point Unit 4 Spent Fuel Pool (Boraflex Racks) ...................................                                         12 3-2   Turkey Point Unit 4 Region 1 Storage Cells ...................................................                                   13 3-3   Turkey Point Unit 4 Region 2 Storage Cells ....................................................                                   14 3-4   Distribution of Panel Dose in the Turkey Point Unit 4 Spent Fuel Pool ........... 15 4-1   Normalized Transmission Traces for Panel V53W ........................................                                           22 4-2   Normalized Transmission Traces for Panel U37W .......................                                                             23 4-3   Normalized Transmission Traces for Panel V34N ..........................................                                         24 4-4   Normalized Transmission Traces for Panel V38S ..........................................                                         25 4-5   Normalized Transmission Traces for Panel V38N ..........................................                                         26 4-6   Normalized Transmission Traces for Panel U37E ....................                                                               27 4-7   Normalized Transmission Traces for Panel S39E ..........................................                                         28 4-8   Measured Boron-1 0 Non-Gap Areal Densities for the Region 2 Panels versus RACKLIFE Predicted Panel Exposure ................... ...........................                                           29 4-9   Axial Distribution of Panel Dissolution in the Region 2 Panels Tested ........... 30 4-10 Axial Distribution of Gaps in the Region 2 Panels Tested ..............................                                             31 Attachment 1 V                                         PTN-ENG-SEFJ-10-012 Rev. 0 Page 5 of 129
20 5.0 CO NCLUSIO NS .............................................................................................
 
38 6.0 REFERENC ES ...............................................................................................
NET 346-01 Figures Figure                                                                                                                         Page 4-11   Axial Distribution of Inches of Gap per Panel in the Region 2 P a ne ls T e sted ..............................................................................................       . . 32 4-12   Frequency Distribution of Dissolution Along the Panels in the Region 2 Panels Tested ......................................................................                         33 4-13   Frequency Distribution of Number of Gaps in the Region 2 P a ne ls T e sted ..............................................................................................       . . 34 4-14   Frequency Distribution of Maximum Gap Size in the Region 2 P a ne ls T e sted ..............................................................................................       . . 35 4-15   Frequency Distribution of Cumulative Gap Size in the Region 2 P a ne ls T e sted ..............................................................................................       . . 36 Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 vi                                                      Page 6 of 129
39 APPENDIX A: Normalized Transmission Traces for Tested Region 2 Panels APPENDIX B: Panel Defect Table for Region 2 Panels Tested APPENDIX C: Uncertainty Calculations Attachment 1 lii PTN-ENG-SEFJ-10-012 Rev. 0 Page 3 of 129 NET 346-01 List of Tables Table Page 2-1 Turkey Point 3 x 3 Calibration Cell Poison Panel Areal Densities
 
...................
NET 346-01
9 3-1 RACKLIFE-Computed Dose for Turkey Point Unit 4 Region 2 Boraflex Panels Tested ....................................................................
16 4-1 Turkey Point Unit 4 Region 2 Areal Density and Panel Loss ..........................
37 iv Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 Page 4 of 129 NET 346-01 Figures Figure Page 2-1 Typical Axial Cross Section of the Source and Detector Heads in F ue l R ack C e lls .............................................................................................  
..5 2-2 Lateral Cross Section of the Source and Detector Heads ................................
6 2-3 Plan and Isometric Views of the Turkey Point 3 x 3 C a libratio n C e ll ...............................................................................................  
..7 2-4 Turkey Point 3 x 3 Calibration Cell Poison Panel Layout ..................................
8 3-1 Turkey Point Unit 4 Spent Fuel Pool (Boraflex Racks) ...................................
12 3-2 Turkey Point Unit 4 Region 1 Storage Cells ...................................................
13 3-3 Turkey Point Unit 4 Region 2 Storage Cells ....................................................
14 3-4 Distribution of Panel Dose in the Turkey Point Unit 4 Spent Fuel Pool ...........
15 4-1 Normalized Transmission Traces for Panel V53W ........................................
22 4-2 Normalized Transmission Traces for Panel U37W .......................
23 4-3 Normalized Transmission Traces for Panel V34N ..........................................
24 4-4 Normalized Transmission Traces for Panel V38S ..........................................
25 4-5 Normalized Transmission Traces for Panel V38N ..........................................
26 4-6 Normalized Transmission Traces for Panel U37E ....................
27 4-7 Normalized Transmission Traces for Panel S39E ..........................................
28 4-8 Measured Boron-1 0 Non-Gap Areal Densities for the Region 2 Panels versus RACKLIFE Predicted Panel Exposure ...................  
...........................
29 4-9 Axial Distribution of Panel Dissolution in the Region 2 Panels Tested ...........
30 4-10 Axial Distribution of Gaps in the Region 2 Panels Tested ..............................
31 Attachment 1 V PTN-ENG-SEFJ-10-012 Rev. 0 Page 5 of 129 NET 346-01 Figures Figure Page 4-11 Axial Distribution of Inches of Gap per Panel in the Region 2 P a ne ls T e sted ..............................................................................................  
..32 4-12 Frequency Distribution of Dissolution Along the Panels in the Region 2 Panels Tested ......................................................................
33 4-13 Frequency Distribution of Number of Gaps in the Region 2 P a ne ls T e sted ..............................................................................................  
..34 4-14 Frequency Distribution of Maximum Gap Size in the Region 2 P a ne ls T e sted ..............................................................................................  
..3 5 4-15 Frequency Distribution of Cumulative Gap Size in the Region 2 P a ne ls T e sted ..............................................................................................  
..36 vi Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 Page 6 of 129 NET 346-01  


==1.0 INTRODUCTION==
==1.0 INTRODUCTION==


Boraflex is a neutron absorber material used for criticality control in some spent fuel racks. Premature deterioration of this material, via slow dissolution of the residual matrix, has been observed in some racks.[1'2 , 3 1 The Boron-10 Areal Density Gage for Evaluating Racks (BADGER)
Boraflex is a neutron absorber material used for criticality control in some spent fuel racks. Premature deterioration of this material, via slow dissolution of the residual matrix, has been observed in some racks.[1' 2 ,31 The Boron-10 Areal Density Gage for Evaluating Racks (BADGER) was developed by Northeast Technology Corp. (NETCO) for the Electric Power Research Institute (EPRI) under research project WO-3907-01. 5 BADGER is a device which allows the in-situ measurement of the boron-1 0 areal density ( 10B density expressed as grams    10 B/cm 2) of the neutron absorber material installed in spent fuel racks for the purpose of reactivity control. The development of BADGER was prompted by the observed in-service deterioration of Boraflex, as noted above. This report describes the BADGER test conducted at Florida Power and Light Company's Turkey Point Nuclear Station Unit 4 April 30 through May 7, 2010. The testing was performed following NETCO Products and Services Division of Scientech, Special Engineering Procedures: SEP-346-01, Revision 0[6] and SEP-346-02, Revision Previous BADGER testing had been performed at Turkey Point Nuclear Station, Unit


==5.0 CONCLUSION==
==5.0 CONCLUSION==
S A sample of 69 Boraflex panels from the Turkey Point Unit 4 spent fuel racks have been subjected to non-destructive BADGER testing to determine the condition of the Boraflex neutron absorber material for the tested panels. This testing provides to Florida Power and Light detailed information regarding the in-service performance of the Boraflex panels. The observed degradation includes:* general global thinning of the panels;* minor local dissolution in regions of the panels; and* formation of shrinkage-induced gaps.Panel R36 North had the lowest measured areal density (including gaps) of 0.0107 B-1 0/cm 2 , which is below the minimum certified areal density of 0.012 gms B-10/cm9, but within the measurement uncertainty.
S A sample of 69 Boraflex panels from the Turkey Point Unit 4 spent fuel racks have been subjected to non-destructive BADGER testing to determine the condition of the Boraflex neutron absorber material for the tested panels. This testing provides to Florida Power and Light detailed information regarding the in-service performance of the Boraflex panels. The observed degradation includes:
Three additional panels (U35 North, S39 North and C6 South) were also below the minimum certified areal density but well within the measurement uncertainty The majority of panels had numerous gaps; however, most gaps were small in size, with the maximum gap size of 2.57 inches in panel C6 South. The gaps are uniformly distributed axially along the panels with no significant coplanar alignment of gaps among the panels. The average cumulative gap size is 1.71 inches, with the maximum cumulative gap at 6.32 inches in panel T40 West. Some local dissolution has occurred around gaps and also in between tack welds along the cover plates. Local dissolution appears to occur predominantly in the lower third of the panels.Review of the BADGER measured areal density data in Table 4-1 shows good agreement with the RACKLIFE predictions.
* general global thinning of the panels;
The average measured areal density of all panels, conservatively including gaps, is 0.0138 gms B-10/cm 2 .The avera 9e areal density predicted by RACKLIFE for these panels was 0.0114 gms B-10/cm .The RACKLIFE predicted results are conservative relative to the BADGER results.Attachment 1 38 PTN-ENG-SEFJ-10-012 Rev. 0 Page 44 of 129 NET 346-01  
* minor local dissolution in regions of the panels; and
* formation of shrinkage-induced gaps.
Panel R36 North had the lowest measured areal density (including gaps) of 0.0107 *ms B-1 0/cm 2 , which is below the minimum certified areal density of 0.012 gms B-10/cm9, but within the measurement uncertainty. Three additional panels (U35 North, S39 North and C6 South) were also below the minimum certified areal density but well within the measurement uncertainty The majority of panels had numerous gaps; however, most gaps were small in size, with the maximum gap size of 2.57 inches in panel C6 South. The gaps are uniformly distributed axially along the panels with no significant coplanar alignment of gaps among the panels. The average cumulative gap size is 1.71 inches, with the maximum cumulative gap at 6.32 inches in panel T40 West. Some local dissolution has occurred around gaps and also in between tack welds along the cover plates. Local dissolution appears to occur predominantly in the lower third of the panels.
Review of the BADGER measured areal density data in Table 4-1 shows good agreement with the RACKLIFE predictions. The average measured areal density of all panels, conservatively including gaps, is 0.0138 gms B-10/cm 2 . The avera 9e areal density predicted by RACKLIFE for these panels was 0.0114 gms B-10/cm . The RACKLIFE predicted results are conservative relative to the BADGER results.
Attachment 1 38                     PTN-ENG-SEFJ-10-012 Rev. 0 Page 44 of 129
 
NET 346-01


==6.0 REFERENCES==
==6.0 REFERENCES==
: 1. White Paper: Boraflex Performance in Spent-Nuclear-Fuel Storage Racks.Electric Power Research Institute:
: 1. White Paper: Boraflex Performance in Spent-Nuclear-Fuel Storage Racks.
Palo Alto, California; August 1996.2. K. Lindquist, D. Kline, and R. Lambert. Radiation Induced Changes in the Physical Properties of Boraflex(tm), a Neutron Absorber Material for Nuclear Applications.
Electric Power Research Institute: Palo Alto, California; August 1996.
Journal of Nuclear Materials:
: 2. K. Lindquist, D. Kline, and R. Lambert. Radiation Induced Changes in the Physical Properties of Boraflex(tm), a Neutron Absorber Material for Nuclear Applications. Journal of Nuclear Materials: Vol. 217, pp. 223-228; 1994.
Vol. 217, pp. 223-228; 1994.3. Boraflex Test Results and Evaluation, TR-101986.
: 3. Boraflex Test Results and Evaluation, TR-101986. Electric Power Research Institute: Palo Alto, California; February 1993.
Electric Power Research Institute:
: 4. BADGER, a Probe for Nondestructive Testing of Residual Boron-10 Absorber Density in Spent-Fuel Storage Racks: Development and Demonstration, TR-107335. Electric Power Research Institute: Palo Alto, California; October 1997.
Palo Alto, California; February 1993.4. BADGER, a Probe for Nondestructive Testing of Residual Boron-10 Absorber Density in Spent-Fuel Storage Racks: Development and Demonstration, TR-107335. Electric Power Research Institute:
: 5. MCNP Validation of BADGER, GC-1 10539. Electric Power Research Institute:
Palo Alto, California; October 1997.5. MCNP Validation of BADGER, GC-1 10539. Electric Power Research Institute:
Palo Alto, California; May 1998.
Palo Alto, California; May 1998.6. SEP-346-01, Rev 0, "Procedure for Measuring the Boron-10 Areal Density of B 4 C in the Turkey Point Unit 4 Spent Nuclear Fuel Storage Racks." NETCO Products and Services Division of Scientech.
: 6. SEP-346-01, Rev 0, "Procedure for Measuring the Boron-10 Areal Density of B4 C in the Turkey Point Unit 4 Spent Nuclear Fuel Storage Racks." NETCO Products and Services Division of Scientech.
: 7. SEP-346-02, Rev 0, "Procedure for Assembly of the PWR Boron-10 Areal Density Meter at Turkey Point Unit 4." NETCO Products and Services Division of Scientech.
: 7. SEP-346-02, Rev 0, "Procedure for Assembly of the PWR Boron-10 Areal Density Meter at Turkey Point Unit 4." NETCO Products and Services Division of Scientech.
: 8. BADGER Test Campaign at Turkey Point Unit 3, NET-1 65-01. Northeast Technology Corporation.
: 8. BADGER Test Campaign at Turkey Point Unit 3, NET-1 65-01. Northeast Technology Corporation. Kingston, NY. 24 January 2001.
Kingston, NY. 24 January 2001.9. BADGER Test Campaign at Turkey Point Unit 3, NET-229-01.
: 9. BADGER Test Campaign at Turkey Point Unit 3, NET-229-01. Northeast Technology Corporation. Kingston, NY. 9 June 2004.
Northeast Technology Corporation.
: 10. BADGER Test Campaign at Turkey Point Unit 3, NET-279-01, Rev 2. Northeast Technology Corporation. Kingston, NY. 8 November 2007.
Kingston, NY. 9 June 2004.10. BADGER Test Campaign at Turkey Point Unit 3, NET-279-01, Rev 2. Northeast Technology Corporation.
: 11. The RACKLIFE Boraflex Rack Life Extension Computer Code: Theory and Numerics, TR-107333. Electric Power Research Institute: Palo Alto, California; July 1997.
Kingston, NY. 8 November
: 12. Westinghouse Drawing 5614-C-45-4, Sheet 6, Rev 0, Turkey Point Unit 4.
    "Miscellaneous Equipment Details, Spent Fuel Storage Rack Assembly and Installation."
: 13. FPL Engineering Calculation PTN 4FJF-012, Rev.0., "Turkey Point Unit 4 Boraflex Panel Selection for 2010 BADGER Test."
Attachment 1 39                    PTN-ENG-SEFJ-10-012 Rev. 0 Page 45 of 129
 
Appendix A Normalized Transmission Traces for Tested Region 2 Panels Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 Page 46 of 129
 
Appendix A A18 East 150 100 DET-1  50 0
100 DET-2  50 0
100 DET-3 50 0
100 DET-4  50 0
0        50          100            150 BORAFLEX PANEL ELEVATION, INCHES 1                                Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 Page 47 of 129
 
Appendix A A18 North 150 DET-1 DET-2 DET-3 DET-4 0        50            100          150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 2                PTN-ENG-SEFJ-10-012 Rev. 0 Page 48 of 129
 
Appendix A Al 8 South 150 100 DET-1 DET-2 DET-3 DET-4 0        50 -          100          150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 3              PTN-ENG-SEFJ-10-012 Rev. 0 Page 49 of 129
 
Appendix A B7 East 150 100 DET-1 50 0
100 DET-2 50 0
100 DET-3 50 0
100 DET-4  50 0
      -50 0        50          100            150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 4                PTN-ENG-SEFJ-10-012 Rev. 0 Page 50 of 129
 
Appendix A B7 North 150 100 DET-1 50 0
100 DET-2 50 0
100 DET-3 50 0
100 DET-4 50 0
0        50          100            150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 5                PTN-ENG-SEFJ-10-012 Rev
These values are not added in quadrature because they are not known to be independent.
These values are not added in quadrature because they are not known to be independent.
The equations and definitions for i, a, and 6 are depicted below.The uncertainty in the % deviation  
The equations and definitions for i, a, and 6 are depicted below.
(%p) from the unirradiated panels is derived from the total areal density uncertainty.
The uncertainty in the % deviation (%p) from the unirradiated panels is derived from the total areal density uncertainty. The methods used produce results identical to the standard error propagation method. i.e.:
The methods used produce results identical to the standard error propagation method. i.e.: 5%D =%D+ -%D 5%D -%D 5,P ap.516 PU P11 Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 Page 128 of 129 Appendix C Upper and Lower bounds of a given areal density value: p+ = (I + IC)p + a p- = (1 -I)p -o Where: p Nominal Areal Density Value K- Measurement Fractional Uncertainty p+ Maximum Areal Density Value a- Statistical Uncertainty p- Minimum Areal Density Value The Upper and Lower bounds can also be determined from the Uncertainty in areal density: 5p K/ + U The Measurement Fractional Uncertainty and Statistical Uncert ainty are obtained from: C = p = PI -P 2  10.23% (for panel U42 West)P P 2 F .:~ ,,2 (52]0-I~~axi6x Where: 9PM -Measurement Uncertainty pA -First Scan Areal Density P 2 -Reverse Scan Areal Density x. = Variables in Calculating Areal Density, where: x= Panel attenuated count rate, Iatt x2= Panel unattenuated count rate, Iua, X 3 = Reference panel attenuated count rate, Iat, ref x 4 = Reference panel unattenuated count rate, Inaftref X5= Reference panel areal density, PA x 6 =Slope of the calibration fit, m 6x, = Uncertainty Associated with Above Variables Finally, the % deviation from the unirradiated panel is:%D- P-P", %D+ = P+Sp -P, , %D- -p-5p-p.Pu Pu P.Where:%D =- Nominal % Deviation%D' = Maximim % Deviation, %D- -Minimum % Deviation, p. Average Unirradiated Panel A.D.Attachment 1 2 PTN-ENG-SEFJ-10-012 Rev. 0 Page 129 of 129}}
5%D =%D+- %D                     5%D -%D         5,P ap
                                          .516 PU                               P11 Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 Page 128 of 129
 
Appendix C Upper and Lower bounds of a given areal density value:
p+ = (I + IC)p + a p- = (1 - I)p - o Where:
p Nominal Areal Density Value             K- Measurement Fractional Uncertainty p+ Maximum Areal Density Value             a- Statistical Uncertainty p-     Minimum Areal Density Value The Upper and Lower bounds can also be determined from the Uncertainty in areal density:
5p   K/ + U The Measurement Fractional Uncertainty and Statistical Uncert ainty are obtained from:
C= p       = PI - P 2  10.23% (for panel U42 West)
P         P2
:~   ,,2
    .F (52]
0-I
        ~~axi6x Where:
9PM - Measurement Uncertainty pA -First Scan Areal Density P 2 - Reverse Scan Areal Density
: x. =Variables in Calculating Areal Density, where:
x= Panel attenuated count rate, Iatt x2= Panel unattenuated count rate, Iua, X3 = Reference panel attenuated count rate, Iat, ref x 4 = Reference panel unattenuated count rate, Inaftref X5= Reference panel areal density, PA x 6 =Slope of the calibration fit, m 6x, = Uncertainty Associated with Above Variables Finally, the % deviation from the unirradiated panel is:
%D- P-P",%D+ = P+Sp -P,                 , %D- - p-5p-p.
Pu                 Pu                     P.
Where:
%D =-Nominal % Deviation
%D' = Maximim % Deviation, %D- - Minimum % Deviation, p.             Average Unirradiated Panel A.D.
Attachment 1 2                       PTN-ENG-SEFJ-10-012 Rev. 0 Page 129 of 129}}

Latest revision as of 21:09, 11 March 2020

NET-346-01, Badger Test Campaign at Turkey Point, Unit 4.
ML102250420
Person / Time
Site: Turkey Point NextEra Energy icon.png
Issue date: 06/10/2010
From:
Curtiss-Wright Flow Control Corp, NETCO Products & Services
To:
Florida Power & Light Co, Office of Nuclear Reactor Regulation
References
L-2010-173 NET-346-01
Download: ML102250420 (130)


Text

Attachment to FPL Letter L-2010-173 NETCO Report NET-346-01: BADGER Test Campaign at Turkey Point Unit 4 129 Pages

NET-346-01 BADGER Test Campaign at Turkey Point Unit 4 Prepared by:

NETCO Products and Services Division of Scientech, a business unit of Curtiss-Wright Flow Control Service Corporation 108 North Front Street - UPO Box 4178 Kingston, New York 12402 Prepared for:

Florida Power and Light Company under Purchase Order 00128184 Rev 2 Rev Date Prepared by Reviewed by Approved by I Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 Page I of 129

NET 346-01 Abstract This report describes the BADGER test conducted at Florida Power and Light Company's Turkey Point Nuclear Station Unit 4, April 30 through May 7, 2010. A total of 69 Boraflex panels were selected and subjected to BADGER testing.

Included herein is an overview of the BADGER system, the test data from the Turkey Point Unit 4 campaign, an evaluation of that data including the measured areal densities, comparisons with RACKLIFE predictions and NETCO's conclusions with respect to the condition of the Boraflex in the Turkey Point Unit 4 spent fuel racks.

Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 Page 2 of 129

NET 346-01 Table of Contents A B S T R A C T ................................................................................................................... II TA BLE O F C O NTENTS ................................................................................................. III 1.0 INTRO D UC TIO N..................................................................................................

2.0 OVERVIEW OF THE BADGER SYSTEM ........................................................ 2 2.1 BADG ER EQUIPMENT DESCRIPTION .................................................................... 2 2.2 TYPICAL OPERATION OF BADGER ..................................................................... 3 3.0 SCOPE OF THE TESTING AT TURKEY POINT UNIT 4 ............................... 10 3.1 SPENT FUEL RACK DESCRIPTION ........................................................................ 10 3.2 BORAFLEX PANELS SELECTED FOR TESTING ....................................................... 11 4.0 BADGER TEST RESULTS ............................................................................ 18 4.1 NORMALIZED TRANSMISSION TRACES ................................................................ 18 4.2 PANEL AVERAGE AREAL DENSITY ........................................................................ 19 4.3 GAPS, CRACKS, AND OTHER ANOMALIES ................................................................ 20 5.0 CO NCLUSIO NS ............................................................................................. 38 6.0 REFERENC ES ............................................................................................... 39 APPENDIX A: Normalized Transmission Traces for Tested Region 2 Panels APPENDIX B: Panel Defect Table for Region 2 Panels Tested APPENDIX C: Uncertainty Calculations Attachment 1 lii PTN-ENG-SEFJ-10-012 Rev. 0 Page 3 of 129

NET 346-01 List of Tables Table Page 2-1 Turkey Point 3 x 3 Calibration Cell Poison Panel Areal Densities ................... 9 3-1 RACKLIFE-Computed Dose for Turkey Point Unit 4 Region 2 Boraflex Panels Tested .................................................................... 16 4-1 Turkey Point Unit 4 Region 2 Areal Density and Panel Loss .......................... 37 Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 iv Page 4 of 129

NET 346-01 Figures Figure Page 2-1 Typical Axial Cross Section of the Source and Detector Heads in F ue l R ack C e lls ............................................................................................. .. 5 2-2 Lateral Cross Section of the Source and Detector Heads ................................ 6 2-3 Plan and Isometric Views of the Turkey Point 3 x 3 C a libratio n C e ll ............................................................................................... . .7 2-4 Turkey Point 3 x 3 Calibration Cell Poison Panel Layout .................................. 8 3-1 Turkey Point Unit 4 Spent Fuel Pool (Boraflex Racks) ................................... 12 3-2 Turkey Point Unit 4 Region 1 Storage Cells ................................................... 13 3-3 Turkey Point Unit 4 Region 2 Storage Cells .................................................... 14 3-4 Distribution of Panel Dose in the Turkey Point Unit 4 Spent Fuel Pool ........... 15 4-1 Normalized Transmission Traces for Panel V53W ........................................ 22 4-2 Normalized Transmission Traces for Panel U37W ....................... 23 4-3 Normalized Transmission Traces for Panel V34N .......................................... 24 4-4 Normalized Transmission Traces for Panel V38S .......................................... 25 4-5 Normalized Transmission Traces for Panel V38N .......................................... 26 4-6 Normalized Transmission Traces for Panel U37E .................... 27 4-7 Normalized Transmission Traces for Panel S39E .......................................... 28 4-8 Measured Boron-1 0 Non-Gap Areal Densities for the Region 2 Panels versus RACKLIFE Predicted Panel Exposure ................... ........................... 29 4-9 Axial Distribution of Panel Dissolution in the Region 2 Panels Tested ........... 30 4-10 Axial Distribution of Gaps in the Region 2 Panels Tested .............................. 31 Attachment 1 V PTN-ENG-SEFJ-10-012 Rev. 0 Page 5 of 129

NET 346-01 Figures Figure Page 4-11 Axial Distribution of Inches of Gap per Panel in the Region 2 P a ne ls T e sted .............................................................................................. . . 32 4-12 Frequency Distribution of Dissolution Along the Panels in the Region 2 Panels Tested ...................................................................... 33 4-13 Frequency Distribution of Number of Gaps in the Region 2 P a ne ls T e sted .............................................................................................. . . 34 4-14 Frequency Distribution of Maximum Gap Size in the Region 2 P a ne ls T e sted .............................................................................................. . . 35 4-15 Frequency Distribution of Cumulative Gap Size in the Region 2 P a ne ls T e sted .............................................................................................. . . 36 Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 vi Page 6 of 129

NET 346-01

1.0 INTRODUCTION

Boraflex is a neutron absorber material used for criticality control in some spent fuel racks. Premature deterioration of this material, via slow dissolution of the residual matrix, has been observed in some racks.[1' 2 ,31 The Boron-10 Areal Density Gage for Evaluating Racks (BADGER) was developed by Northeast Technology Corp. (NETCO) for the Electric Power Research Institute (EPRI) under research project WO-3907-01. 5 BADGER is a device which allows the in-situ measurement of the boron-1 0 areal density ( 10B density expressed as grams 10 B/cm 2) of the neutron absorber material installed in spent fuel racks for the purpose of reactivity control. The development of BADGER was prompted by the observed in-service deterioration of Boraflex, as noted above. This report describes the BADGER test conducted at Florida Power and Light Company's Turkey Point Nuclear Station Unit 4 April 30 through May 7, 2010. The testing was performed following NETCO Products and Services Division of Scientech, Special Engineering Procedures: SEP-346-01, Revision 0[6] and SEP-346-02, Revision Previous BADGER testing had been performed at Turkey Point Nuclear Station, Unit 3, in November of 2000,[s] March of 2004,[9' and March of 2007.[10, Prior to the current campaign at Turkey Point Unit 4, Florida Power and Light updated the RACKLIFEH 111 model (Version 2.0) of the Turkey Point Unit 4 spent fuel pool 1

racks[ 2]. RACKLIFE provided a means to identify those storage cells and specific Boraflex panels that had been subjected to the most severe service histories in terms of accumulated gamma exposure and, potentially, boron carbide loss. Based upon RACKLIFE results, Florida Power and Light selected 69 panels for testing, covering a range of service history representative of Region 2 of the spent fuel racks, and provided NETCO with a list of these panels. These panels included some with the greatest gamma exposure (- 3.6.1010 rads) in the pool.

The following sections of this report provide an overview of the BADGER equipment, the test data from the Turkey Point Unit 4 campaign, an evaluation of that data including the measured areal densities, comparison with the previous test campaign, and NETCO's conclusions with respect to the condition of the Boraflex in the Turkey Point Unit 4 spent fuel racks. The RACKLIFE model provides a means for forecasting the rate at which each panel of Boraflex accumulates gamma exposure, and therefore provides the means for evaluating and implementing rack management strategies and to mitigate the effects of Boraflex degradation.

Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 Page 7 of 129

NET 346-01 2.0 OVERVIEW OF THE BADGER SYSTEM 2.1 BADGER Equipment Description Figure 2-1 schematically depicts the deployment of the BADGER system. When in use the system is suspended from the spent fuel bridge crane. The bridge and crane are used to position the equipment in the x-y direction for the purpose of moving BADGER over specific storage cells for testing. The areal density gage is lowered in and withdrawn from a specific cell via the drive system. The drive system is comprised of a stepper motor, gear box, and winch assembly which remotely raise and lower the BADGER hardware. Also included on the drive platform are a shaft encoder which provides a precise measure of the axial elevation of the BADGER hardware, and a load sensor which trips the drive motor should the hardware hang-up in a cell.

The BADGER hardware consists of a set of stainless steel suspension poles and the aluminum source and detector heads that are suspended by the poles. Figure 2-1 shows an axial cross section of the source and detector heads positioned in two adjacent storage cells. The source and detector heads consist of aluminum boxes with tapered lead-ins on the bottom surface. The tapered lead-ins guide the device as it is inserted into the storage racks.

Figure 2-2 shows a lateral cross section of the source and detector heads. The detector head contains a stainless steel block, mounted on one inside face of the head, that houses four two inch high BF3 detectors. The detector block is shielded on all sides by 0.08" thick Boral sheeting to prevent neutron back scatter to the detectors. There is a two-inch "window" of standard aluminum aligned with the detectors facing the source head. This strip extends the width of the detector block to permit streaming neutrons to enter the detectors. The detectors are encapsulated in watertight enclosures that are sealed to the waterproof detector cables. The source head contains a watertight aluminum tube which houses a 252Cf source when the equipment is in use.

The principle of BADGER operation is based on the attenuation of neutrons through the Boraflex panel between the source and detectors. High-density polyethylene in the source head thermalizes a portion of the fission neutrons produced by the 252Cf source.

The number of thermal neutrons reaching the neutron detectors is a function of the number of boron-10 atoms (10 B areal density) in the Boraflex panel between the source and detectors. The magnitudes of the detector signals, in turn, are a function of the 10B areal density in the Boraflex panels. For panels with high areal density, the detector signals are low, whereas for low areal densities the signals are high. BADGER is calibrated by passing the source and detector heads through a custom designed 3 x 3 calibration cell (see Figure 2-3) containing sections of Boraflex with known luB areal densities.

Attachment 1 2 PTN-ENG-SEFJ-10-012 Rev. 0 Page 8 of 129

NET 346-01 The detector signals are fed to four pre-amplifiers that are mounted on the drive assembly. Shielded cables connect the preamplifiers to four amplifiers in an electronics console positioned alongside the pool. The electronics console also houses a power supply used by the amplifier, pre-amps, and detectors. The amplified detector signals are fed to a special counter board in a laptop computer for counting and recording. The computer serves as a data-logger and as a control unit for the stepper motor and positioning encoder.

2.2 Typical Operation of BADGER The BADGER system is applied to measure the 10B areal density in spent fuel racks as follows. First, a special calibration cell is lowered into the pool, typically near the racks to be measured. After the equipment has been assembled poolside and suspended from the spent fuel bridge crane, the source and detector heads are submerged in the 5ool so that the top of the source tube is just above the pool surface. At this point, the 2Cf source is transferred into the source tube, a seal plug is installed, and the BADGER probe (source and detector heads) is lowered into the pool.

The Turkey Point Unit 4 calibration cell is a 3 x 3 array of storage cells containing various Boraflex panels of known boron-10 areal density and is designed to provide an accurate representation of the actual Region 2 racks. Figure 2-3 shows a schematic of the calibration cell. The calibration cell is constructed of four 0.075 inch stainless steel side walls containing a U-channel welded to each at the mid-plane, which forms a storage box. Each U-channel has a sheet or section of Boraflex material adhered to each side with Dow Corning 732 silicone adhesive. The measured Boraflex (and Boral) panel areal densities are listed in Table 2-1. Figure 2-4 shows the poison panel location within the 3 x 3 calibration cell. The reference panel in this calibration cell is a Boraflex panel representative of the panels of the Turkey Point 4 Region 2 racks.

The areal density of a Boraflex panel is determined by comparing the detector count rate through the panel to the count rates through panels of known areal density in the calibration cell. For example, in a Boraflex panel that has thinned due to dissolution of the residual Boraflex matrix, a higher detector count rate is recorded. The amount of thinning is determined by comparison with a fit of the standards in the calibration cell.

The absolute areal density in a panel is determined by constructing a fit of the form:

B-10 = m(InT) + b where: T = neutron transmission B-10 = boron 10 areal density m = slope b = intercept with the ordinate Attachment 1 3 PTN-ENG-SEFJ-10-012 Rev. 0 Page 9 of 129

NET 346-01 The slope (m) and the intercept (b) of the curve in the above equation is determined by measuring T, the neutron transmission for the calibration cell with standards with known areal density between the source and detector heads. The constant b is determined by measuring T in the reference panel of the calibration cell.

A Boraflex panel is tested in the following sequence. The probe (source and detectors) is placed into two adjacent cells on either side of the Boraflex panel of interest and lowered to the bottom of the cell. A load sensor on the lift assembly provides indication of when the probe is fully inserted. The reference elevation datum is established at the bottom of the cell and all measurements of probe elevation are relative to this datum.

(When analyzing the data the elevation is subsequently adjusted to be relative to the bottom of the Boraflex panel according to as-built manufacturing drawings.)

The entire panel is scanned with the heads being moved in two-inch increments from the bottom of the cell to the top. The active portion of the detectors is two inches so a scan measurement represents complete axial coverage of the panel. At each elevation, the counts of each detector are measured for a period of 8 seconds in the Region 2 racks, and are recorded by the data-logging computer. As the scan proceeds, the test equipment operator monitors the CRT of the computer as the counts are plotted on the screen as a function of axial elevation. The operator monitors the elevation data, where high count rates could be indicative of low boron-10 areal densities or gaps in the Boraflex panel. After the scan is completed, the BADGER heads are moved so that they are flush with the top of the cell. Measuring the BADGER elevation here provides an additional datum to measure elevation in the cell. After the elevation measurement is complete, the probes are moved out of the tested cells and to a new location for subsequent testing.

The process is repeated for subsequent panels scheduled for testing. The total time required for a scanning measurement is typically one half hour per panel in the Region 2 racks. As data is recorded by the data logging computer, data files containing detector count rates versus axial elevation in the cells are created on the hard drive which serves as a permanent record of the measurements.

Attachment 1 4 PTN-ENG-SEFJ-10-012 Rev. 0 Page 10 of 129

NET 346-01 Overh~ead~,. Areal Density Meter Drive System Hookn Pool Water Surface I

Crqn BRIDGE r-- 4.0 1 Areal DensEly Meter Drive System fj.*l,-'-'-'-'-*--*"*

Hook B-10 Areal t-2. 8.

NOTES:

1. Drawing Not to Scale POOL WALL POOL 2. All Dimensions In Feet WALL

, HEADS URCE and DETECTOR F- 14..5 INFORMATIONAL DRAWING ONLY DRA L B--1O Areal Densety Meter Pool Setup Arrangement SPEN7 rIUEL STORAGE RACK CIN:Electric Power R~eaerchl, natitute Ab N. 092 FI*N.092-4 1Doaw. 0 9 121, 2

M-UHarrfs I... 3GA.LL

- - - T5 Apprcovd Dy- JSATE Ipw f 4 4 4 4 Figure 2-1 Typical Axial Cross Section of the Source and Detector Heads in Fuel Rack Cells Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 5 Page 11 of 129

NET 346-01 3/16 "1 D#nsity' 1*11 -510inless SleelctiCf WVOII

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// Alumný D)eteclor Housing Alumi4¶um Source Ho~inq 5orofle~ Sheet Figure 2-2 Lateral Cross Section of the Source and Detector Heads Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 6 Page 12 of 129

NET 346-01

\0 _ _ _0 0 0

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Figure 2-3 Plan and Isometric Views of the Turkey Point 3 x 3 Calibration Cell Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 7 Page 13 of 129

NET 346-01 Side 3 C A A C B

(N a) a) B B 'a Fn, B

C A A C Side 1 Figure 2-4 Turkey Point 3 x 3 Calibration Cell Poison Panel Layout Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 8 Page 14 of 129

NET 346-01 Areal Density Panel BATCH(s) (gns B-1 0/cm 2 )

1A Seabrook Coupons 0.0251 008,013, 014, 015, 016 Seabrook Coupons 007, 008, 0.0251, 0.0155, 1B FPL MH85, Duke 076/R 0.0096 1C Duke 041/R 0.0160 2A Duke 076/R 0.0096

  • 2B FPL MH85 0.0155 2C Boral 0.0128 3A Boral 0.0128 Duke 076/R(2x), FPL MH85, 0.0192, 0.0155, Duke 076/R 0.0096 3C Boral 0.0128 4A Boral 0.0128 4B Duke 076/R 0.0096 4C Duke 041/R 0.0160
  • Note: Reference Panel Table 2-1 Turkey Point 3 x 3 Calibration Cell Poison Panel Areal Densities Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 9 Page 15 of 129

NET 346-01 3.0 SCOPE OF THE TESTING AT TURKEY POINT UNIT 4 3.1 Spent Fuel Rack Description The spent fuel racks at Turkey Point Unit 4 consist of two regions as shown in Figure 3-

1. Region 1 is designed for high reactivity unirradiated fuel and consists of three modules (modules 10, 11, and 12), providing a total of 324 storage locations. Region 2 is designed for depleted fuel and consists of nine modules (modules 1-9) of varying size for a total capacity of 1124 storage cells. The current testing campaign was limited to Region 2 panels only.

Although testing was limited to Region 2, a description of the Region 1 cells is provided for added detail. The Region 1 storage array is a flux trap configuration with two sheets of Boraflex separating each fuel assembly as shown in Figure 3-2. The basic structure of this storage array is a square stainless steel tube 0.075 inches thick with an 8.75 inch inside dimension and 165.6 inches in length. Each of the structural tubes has one sheet of Boraflex 141.4 inches long, 7.5 inches wide, and 0.078 inches thick (nominal) positioned on each of the four outside faces. During manufacture, the Boraflex sheets were first attached to 0.020 inches thick stainless steel wrapper plates via a Dow silicone sealant that was used as an adhesive. The wrapper plates were then resistance welded to the structural cell wall. The welds are located at approximately 6.75-inch intervals along each side of the cover plate.

To complete the Region I rack module assembly, the structural tubes with Boraflex and stainless steel wrapper plates are welded together at the top and bottom to a stainless steel frame and a lower base plate. This creates the flux trap configuration with a 1.38-inch (minimum) water gap between adjacent storage cells. Each cell has a lead-in at the top to guide fuel assemblies into the cell. The base plates of each module are fitted with leveling feet that rest on the pool liner.

In the design of the Region 2 racks, credit is taken for fuel burnup so that only one sheet of Boraflex separates each fuel assembly. The individual Region 2 storage cells are formed by creating a checkerboard configuration of square tubes as shown in Figure 3-

3. The basic structure of this storage array is a square stainless steel tube 0.075 inches thick with an 8.8 inch inside dimension and 165.6 inches in length. Each structural tube has one sheet of Boraflex 141.4 inches long, 7.5 inches wide, and 0.048 inches thick (nominal) positioned on each of the four outside faces.1121 Attachment of the Boraflex is similar to that of Region 1 except that resistance welds are located on approximately 7.0-inch centers along the length of the wrapper plate.

To complete the Region 2 rack module assembly, the structural tubes with Boraflex and stainless steel cover plates are welded together at the corners and to a bottom base plate. In this manner every other storage location is formed by the structural tube, and

  • the alternative locations are formed by the four adjacent faces of neighboring structural Attachment 1 10 PTN-ENG-SEFJ-10-012 Rev. 0 Page 16 of 129

NET 346-01 tubes. The base plates of each module are fitted with leveling feet that rest on the pool liner.

3.2 Boraflex Panels Selected for Testing A RACKLIFE 2.0 model of the Turkey Point Unit 4 racks and pool was developed and implemented by Florida Power and Light Company. This model was used to estimate the actual service history of each panel of Boraflex in the Turkey Point Unit 4 storage racks, including accumulated gamma exposure and B4 C loss. The model included information regarding the predicted state of the pool at the time of testing. Figure 3-4 shows the predicted distribution of panel dose for the Turkey Point Unit 4 racks.

Sixty-nine panels from Region 2 were selected for testing by Florida Power and Light Company. The panels selected for testing are listed in Table 3-1 along with the RACKLIFE predicted dose.113 1 In the Region 2 racks, the panel tested with the highest gamma dose is S39E with an exposure of 3.6-1010 rads.

Accumulated dose is a necessary but not a sufficient predictor of panel boron carbide loss. Panels that received a moderate dose many years ago may currently indicate more dissolution than a panel that received a higher dose more recently. Once a critical dose threshold has been achieved (about 5.108 rads) Boraflex becomes susceptible to dissolution by the pool water. The Boraflex dissolution reaction is an equilibrium reaction that is dependent upon the reactive silica concentration in the volume of water in contact with the Boraflex. Accumulated dose beyond the critical dose value has little additional effect upon the dissolution of the panel. Dissolution at this point is mostly due to the interaction of low silica concentration pool water with the high dose panel. Panel dissolution can, therefore, be strongly dependent upon panel cavity volume, water exchange rates with the panel cavity, and pool currents. The RACKLIFE code predicts the B4 C loss from Boraflex based on the kinetics of this silica dissolution.

Attachment 1 11 PTN-ENG-SEFJ-10-012 Rev. 0 Page 17 of 129

NET 346-01

-I--~-N Module 1 Module 2 Module 3 Module 4 9x14 9x13 9x13 9x13 Module 5 Module 6 Module 7 Module 8 10x14 10x13 10x13 1Ox13 Module 10 Module 11 Module 12 Module 9 11 x8 11 x8 1OxIl 13x9

___________________ J ________________ ______________________ _________________ I L F Region 1

D Region 2

Figure 3-1 Turkey Point Unit 4 Spent Fuel Pool (Boraflex Racks)

Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 12 Page 18 of 129

NET 346-01 10.600.

.0 0.090" Gap- .078" Boraflex T

DETAIL "A" Figure 3-2 Turkey Point Unit 4 Region 1 Storage Cells Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 13 Page 19 of 129

NET 346-01

  • .- 9000" I Unit Cell of ',

Infinite Array jjI J1 - 7.50" Bc 0.064" Gp -*7;,7 0

. *- 0.075" F*-;,7--7,.,r- - 0.5 1 Boraflex Inner Cell Wall 0.020 Wrapper DETAIL "A" Figure 3-3 Turkey Point Unit 4 Region 2 Storage Cell Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 14 Page 20 of 129

NET 346-01 1W Figure 3-4 Distribution of Panel Dose in the Turkey Point Unit 4 Spent Fuel Pool.

Red is >1.0.1010 rads Yellow is _2.0-109 rads Green is -Ž5.0.108rads Blue is <5.0.108 rads.

Attachment 1 15 PTN-ENG-SEFJ-10-012 Rev. 0 Page 21 of 129

NET 346-01 RACKLIFE Panel Absorbed Dose (Rads)

V53 South O.OOE+00 V53 West O.OOE+00 B7 North 2.68E+09 B7 East 3.61 E+09 C6 North 5.83E+09 T41 West 6.12E+09 T41 North 6.22E+09 S42 South 6.73E+09 S42 East 6.82E+09 S42 North 6.95E+09 S44 South 7.23E+09 T43 South 7.91E+09 T43 West 8.03E+09 R43 East 8.07E+09 C6 South 8.09E+09 U42 West 8.11 E+09 C6 West 8.38E+09 R41 East 9.09E+09 B40 West 1.01E+10 T40 East 1.04E+10 C39 South 1.04E+10 C6 East 1.05E+10 B40 East 1.28E+10 C16 East 1.33E+10 C39 East 1.34E+10 A18 South 1.36E+10 B40 South 1.37E+10 A18 North 1.45E+10 U37 South 1.51E+10 A18 East 1.69E+10 V34 West 1.73E+10 V34 North 1.91 E+10 T36 East 1.94E+10 B17 East 2.OOE+10 Table 3-1 RACKLIFE-Computed Dose for Turkey Point Unit 4 Region 2 Boraflex Panels Tested Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 16 Page 22 of 129

NET 346-01 RACKLIFE Panel Absorbed Dose (Rads)

R38 North 2.04E+10 U35 North 2.11E+10 R38 West 2.15E+10 U35 South 2.20E+10 S37 South 2.26E+10 R38 East 2.28E+10 U37 East 2.31E+10 U37 West 2.33E+10 T36 West 2.33E+10 U35 East 2.38E+10 S37 North 2.40E+10 R36 East 2.47E+10 R36 West 2.58E+10 U37 North 2.64E+10 T36 South 2.64E+10 T38 West 2.67E+10 S37 East 2.69E+10 S39 West 2.71E+10 T36 North 2.76E+10 U35 West 2.82E+10 T40 West 2.83E+10 T40 South 2.87E+10 R36 South 2.94E+10 S39 South 2.95E+10 T38 South 2.96E+10 V38 South 2.96E+10 R38 South 3.10E+10 S37 West 3.22E+10 T38 East 3.26E+10 V38 North 3.28E+10 V38 West 3.29E+10 T38 North 3.30E+10 R36 North 3.44E+10 S39 North 3.54E+10 S39 East 3.58E+10 Table 3-1 (con't.)

RACKLIFE-Computed Dose for Turkey Point Unit 4 Region 2 Boraflex Panels Tested Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 17 Page 23 of 129

NET 346-01 4.0 BADGER TEST RESULTS 4.1 Normalized Transmission Traces The normalized transmission traces for all 69 Region 2 panels tested are contained in Appendix A. A normalized transmission is determined by calculating the average detector count rate in the Boraflex away from gaps and other anomalies, and plotting the deviation from this average. A normalized transmission trace shows deviations from a condition of uniform loss. Thus deviations from the zero line represent a combination of the effects of counting statistics, shrinkage induced gaps, and local differences from a uniform panel boron carbide loss. A flat trace is not indicative of zero dissolution, only that the dissolution is uniform along the panel. The salient features of a few of these traces are described below to aid the reader in interpreting the traces in Appendix A.

(Note: Detector 1 traces for panels B7E, B7N, C6N, C6S, C6E and C6W appear as a flat line due to spurious motor noise on detector 1. Areal densities for these panels are based on detectors 2, 3 and 4.)

Figure 4-1 contains a plot of the four normalized transmission traces resulting from a scan of Region 2 panel V53 West. The detector count rates for detectors 1 and 2 along the first fifty inches indicate some local thinning. This panel is relatively intact; however, a small amount of uniform panel thinning is evident.

Panel V53 West can be contrasted with normalized detector traces for panel U37 West in Figure 4-2. This panel has elevated count rates at the bottom and top ends indicative of end dissolution or shrinkage. The bottom fifty inches shows a variation in count rate on all four detectors indicative of uniform panel thinning. There are also four gaps located at 70, 92, 128 and 140 inch elevations.

Figure 4-3 shows the normalized detector transmission traces for panel V34 North.

Some panel thinning is occurring below fifty inches, with a higher degree of dissolution occurring below the crack on detector one. This crack is approximately 90 inches above the bottom of the panel. This is likely a result of an increased flow path along the detector 1 side of the panel, where the water can exit at the gap.

Figure 4-4 illustrates increased panel thinning along the length of panel V38 South. The count rates at the bottom of the panel are below the normalized transmission line, indicating the presence of accumulated boron carbide. As the elevation increases, the count rates increase, particularly on detector 4, showing an increase in panel dissolution along that side of the panel.

The detector traces for panel V38 North shown in Figure 4-5 are an example of a panel with numerous small cracks along the length of the panel along with two gaps at 62 and 102 inch elevations.

Attachment 1 18 PTN-ENG-SEFJ-10-012 Rev. 0 Page 24 of 129

NET 346-01 Figure 4-6 shows an example of end dissolution along the bottom of detector 1 in panel U37 East. This is likely the result of the corner below the gap at 6 inches dissolving and the boron carbide settling to the bottom, causing the initial drop in count rate. There are also two small gaps at 42 and 50 inches.

Figure 4-7 shows the normalized transmission trace for panel S39 East. This panel had the highest absorbed dose of 3.6.1010 rads. Two large gaps occur in this panel, with the largest being nearly 2 inches wide. One gap is seen at the 33-inch level. A second gap is seen at the 125-inch level and has some dissolution around the bottom edge of the gap.

4.2 PanelAverage Areal Density Based on a quantitative analysis of the BADGER data the panel average boron-10 areal densities have been computed. The panel areal densities were computed based upon a reference panel (2B) areal density of 0.0155 gms B-1 0/cm 2 .

Figure 4-8 contains a plot of BADGER measured non-gap areal density versus RACKLIFE predicted dose for the Region 2 panels tested. In addition to the measured value, the measurement uncertainties are also shown. These error bars represent the combined measurement uncertainty due to BADGER measurement uncertainty and statistical uncertainty associated with the areal density calculation for each panel. The BADGER measurement uncertainty is determined experimentally by twice scanning a given panel. Their fractional deviation in areal density, K, is used, along with the statistical uncertainty, cy, to determine the total uncertainty in areal density(6p):

(p= Kp+o-For further explanation of uncertainty (1a) calculations, see Appendix C.

The dashed curves in Figure 4-8 represent the minimum certified areal density (0.012 gms B-1 0/cm 2), this value corrected for densification and the 50% minimum certified areal density also corrected for densification. The areal density of irradiated Boraflex actually increases up to about 1.0.1010 rads due to an increase in density assuming no dissolution. Four panels are less than the minimum certified areal density, but within the measurement uncertainty. As noted in Section 3.2, both gamma exposure and time of exposure are factors which influence panel boron carbide loss, so a strong correlation with dose is not necessarily expected.

Table 4-1 shows the measured areal density for the Region 2 panels tested. Two values of areal density have been computed for each panel. The first, the non gap areal density is the panel average areal density as measured away from panel gaps. The second, which includes gaps, is the panel average areal density calculated over the entire length of the panel including gaps. In a panel with gaps the former is greater than the latter. In a panel without gaps the two are equivalent. Table 4-1 also shows the Attachment 1 19 PTN-ENG-SEFJ-10-012 Rev. 0 Page 25 of 129

NET 346-01 number of gaps in each panel, the size of the largest gap, cumulative gap, total amount of panel dissolution along each panel, and the RACKLIFE predicted areal density and absorbed dose for each panel from Table 3-1.

The panel enclosure is formed by thin gage (0.020") stainless steel spot welded to the cell structure. Typically the resistance welds are 7 inches apart. Between welds, the thin gage enclosures can bow-out providing a flow path into and out of the panel enclosure. Some of these flow paths are visible at the bottom of the panels (see Figures 4-1 and 4-2). At the weld locations, the wrapper plates tend to pinch the Boraflex and thus provide an anchor point, causing gaps to form as the Boraflex shrinks.

Panel to panel variation in the enclosure fit can lead to significant variations in dissolution. RACKLIFE uses an average value for the panel cavity exchange rate (i.e.,

escape coefficient, measured in cavity volumes per day) and assumes that it is the same for all panels and therefore calculated boron carbide loss for a panel with average exchange rate. On the average, RACKLIFE projections have been shown to be quite accurate but variations in dissolution due to variations in enclosure fit are not considered.

4.3 Gaps, Cracks, and OtherAnomalies The BADGER test data has been evaluated for local effects including panel dissolution, gaps and crack formation as well as global shrinkage. Summary spreadsheets of the evaluated data are contained in Appendix B.

Boraflex is predisposed to forming gaps due to radiation-induced shrinkage. This shrinkage can be accentuated by the non-uniform nature of the gamma dose absorbed by a Boraflex panel in the spent fuel pool racks. Absorbed dose gradients along the length of a panel will cause differential shrinkage, which leads to shear stresses. This process is enhanced by the tendency of Boraflex to swell and fully harden more rapidly where water from the aqueous pool environment can ingress more rapidly into the panel cavity, such as between welds or where there are manufacturing anomalies that permit increased flow into the panel cavity. The result is shrinkage induced gaps and/or cracks [31 A crack is a lateral anomaly that is smaller than 1/3 inch axially, the lower limit on BADGER's ability to detect gaps. This uncertainty (+/- 1/3") has been determined experimentally. A crack may bisect the panel, like a gap. A crack may also just grow a short distance into a panel from the panel edge, often at some angle other than perpendicular to the edge, which is indicative of local shear stresses. Because a crack is below BADGER's resolution, it is also possible that it is simply a region of local dissolution that does not penetrate the thickness of the panel.

Attachment 1 20 PTN-ENG-SEFJ-10-012 Rev. 0 Page 26 of 129

NET 346-01 In addition to gaps and cracks, other anomalies were observed in the Turkey Point Unit 4 panels. These are small areas of end dissolution, typically along the bottom of a panel. For example, these can clearly be seen along the bottom of panel U37 West in Figure 4-2. These local dissolution anomalies sometimes occur around gaps and cracks where the rate of dissolution is accelerated at the fractured surfaces of the Boraflex panels.

Figure 4-9 shows that dissolution tends to more frequently occur toward the bottom of the panels with dissolution less likely to occur at the top of the panels. Figure 4-10 shows that gaps are more or less uniformly distributed, although the distribution may be slightly skewed to the panel bottom. Figure 4-11 shows that if any 1 inch section of the Region 2 racks were to be examined, the maximum amount of coplanar gap per panel would be less than 0.08 inches in that 1 inch slice.

Figure 4-12 shows the frequency distribution of total dissolution along the Region 2 panels. The panel with the greatest local dissolution (28 inches) is V38 North. Figure 4-13 shows the distribution of the number of gaps per panel and indicates that the most likely number of gaps in the Region 2 Boraflex is two. Figure 4-14 shows the distribution of the maximum individual gap size over all of the gaps in a panel. The largest single gap observed is less than 2.6 inches. Figure 4-15 shows the distribution of cumulative gap size in all of the Region 2 panels tested. The largest cumulative gap observed is 6.32 inches.

Attachment 1 21 PTN-ENG-SEFJ-1O-012 Rev. 0 Page 27 of 129

NET 346'01 V53 West 150 100 DET-1 50 0

100 DET-2 50 0

DET-3 100 50 0

100 DET-4 50 0

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Figure 4-1 Normalized Transmission Traces for Panel V53W Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 22 Page 28 of 129

NET 346-01 U37 West 150 DET-1 100 50 01 100 DET-2 50 0

DET-3 100 50 lOO 100-DET-4 50 0- i I I I 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Figure 4-2 Normalized Transmission Traces for Panel U37W Attachment 1 23 PTN-ENG-SEFJ-10-012 Rev. 0 Page 29 of 129

NET 346-01 V34 North 150-100-DET-1 50 k 0-1005 DET-2 50-0-

DET-3 100 50 100 DET-4 50 0-I , , , , I ,I , , , i 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Figure 4-3 Normalized Transmission Traces for Panel V34N Attachment 1 24 PTN-ENG-SEFJ-10-012 Rev. 0 Page 30 of 129

NET 346-01 V38 South 150 100 1

DET-50 0

100 DET-2 50 0

DET-3 100 50 0

100 DET-4 50 0

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Figure 4-4 Normalized Transmission Traces for Panel V38S Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 25 Page 31 of 129

NET 346-01 V38 North 150 100 DET-1 50 0

100 DET-2 50 0

-AI DET-3 100 50 0

100 DET-4 50 0

-50 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Figure 4-5 Normalized Transmission Traces for Panel V38N Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 26 Page 32 of 129

NET 346-01 U37 East 150 100 DET-1 50 0

100 DET-2 50 0

100 DET-3 50 0

100 DET-4 50 0

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Figure 4-6 Normalized Transmission Traces for Panel U37E Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 27 Page 33 of 129

NET 346-01 839 East 150 DET-1 100 50 0

100 DET-2 50 0

DET-3 100o 50 0-100 DET-4 50k 0I I , I , I 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Figure 4-7 Normalized Transmission Traces for Panel S39E Attachment 1 28 PTN-ENG-SEFJ-10-012 Rev. 0 Page 34 of 129

NET 346-01 0.0210 E 0.0190 0.0170 zw 0.0150

-J

ýw 0.0130 WI, 0.0110 w

0.0090 w

0.0070 0.0050 L 0.OE+00 1.OE+10 2.0E+ 1 0 3.OE+I 0 RACKLIFE PREDICTED DOSE. rads Figure 4-8 Measured Boron-10 Non-Gap Areal Densities for the Region 2 Panels versus RACKLIFE Predicted Panel Exposure Attachment 1 29 PTN-ENG-SEFJ-10-012 Rev. 0 Page 35 of 129

NET 346-01 0.16 z

0.14 I

I--

w 0.12 w

I-I z

w 0 0.1 z

0 z F-- 0 0 0.08 F-C/,

w 0 0.06

_J w 0.04 z

a_

L-0 0.02 z

0 0

0 1 11 21 31 41 51 61 71 81 91 101 111 121 131 PANEL ELEVATION, inches Figure 4-9 Axial Distribution of Panel Dissolution in the Region 2 Panels Tested Attachment 1 30 PTN-ENG-SEFJ-10-012 Rev. 0 Page 36 of 129

NET 346-01 0.16 0.14 0.12 0.1 z

0 0.08 I-w 0.06 0.04 0.02 0

1 11 21 31 41 51 61 71 81 91 101 111 121 131 141 PANEL ELEVATION, inches Figure 4-10 Axial Distribution of Gaps in the Region 2 Panels Tested Attachment 1 PTN-ENG-SEFJ-1O-012 Rev. 0 31 Page 37 of 129

NET 346-01 0.08 0.07 z

0 0.06

-J I-w z w 0- -J 0.05 w

0 0.04 z

U-L.

0 z

0.03 w

M0w w

I- 0.02 z

w 0J 0.01 0

1 11 21 31 41 51 61 71 81 91 101'111 121 131 141 PANEL ELEVATION Figure 4-11 Axial Distribution of Inches of Gap per Panel in the Region 2 Panels Tested Attachment 1 32 PTN-ENG-SEFJ-10-012 Rev. 0 Page 38 of 129

NET 346-01 0.4 0.35 0.3

-LJ z 0.25 LL 0 0.2 z

0 0.15 0L 0.1 0.05 0

0 8 16 24 32 40 48 INCHES OF DISSOLUTION Figure 4-12 Frequency Distribution of Dissolution Along the Panels in the Region 2 Panels Tested Attachment 1 33 PTN-ENG-SEFJ-10-012 Rev. 0 Page 39 of 129

NET 346-01 0.3 0.25 Ci) 0.2

..J w

z Ll U3-0 0.15 z

0 0.1 I-0.05 0

0 1 2 3 4 5 6 7 8 9 10 NUMBER OF GAPS Figure 4-13 Frequency Distribution of Number of Gaps in the Region 2 Panels Tested Attachment 1 34 PTN-ENG-SEFJ-10-012 Rev. 0 Page 40 of 129

NET 346-01 0.45 0.4 0.35 0.3 CD

-j zCL uj 0.25 0

U-0 z 0.2 0

0.15 U-0.1 0.05 0

0.0 0.7 1.3 2.0 2.7 3.3 4.0 4.7 5.3 MAXIMUM INDIVIDUAL GAP SIZE, inches Figure 4-14 Frequency Distribution of Maximum Gap Size in the Region 2 Panels Tested Attachment 1 35 PTN-ENG-SEFJ-10-012 Rev. 0 Page 41 of 129

NET 346-01 0.7 0.6 0.5 w

z 0.4 LL 0

Z 0

L0L_ 0.3 U-0.2 0.1.

0 0.0 3.0 6.0 9.0 12.0 CUMULATIVE GAP SIZE, inches Figure 4-15 Frequency Distribution of Cumulative Gap Size in the Region 2 Panels Tested Attachment 1 36 PTN-ENG-SEFJ-10-012 Rev. 0 Page 42 of 129

NET 346-01 RAKIE RACKLIFE Non- Panel Areal TtlIce Panel Absorbed Predicted GapAreal Density Numberof Cumulative MaxGap of

  • oe(asMinimum Areal Density (gins (including Gaps Gap Size (in) Size (in) Disuto Density B-lOlcm^2) Gaps)

V53 South 0.OOE+00 0.0118 0.0169 0.0169 0 0.00 0.00 6 V53 West 0.OOE+00 0.0118 0.0153 0.0153 0 0.00 0.00 0 B7 North 2.68E+09 0.0116 0.0145 0.0141 2 1.11 0.71 0 B7 East 3.61E+09 0.0115 0.0139 0.0135 3 1.21 0.50 0 C6 North 5.83E+09 0.0114 0.0159 0.0152 8 2.03 0.41 0 T41 West 6.12E+09 0.0114 0.0133 0.0130 2 1.10 0.97 10 T41 North 6.22E+09 0.0114 0.0143 0.0138 6 1.68 0.44 2 S42 South 6.73E+09 0.0114 0.0162 0.0155 6 1.58 0.94 8 S42 East 6.82E+09 0.0114 0.0127 0.0122 1 0.96 0.96 0 S42 North 6.95E+09 0.0114 0.0135 0.0131 2 1.38 0.86 0 S44 South 7.23E+09 0.0114 0,0146 0.0141 4 1.91 0.79 4 T43 South 7.91E+09 0.0114 0.0127 0.0122 2 1.64 0.86 0 T43 West 8.03E+09 0.0114 0.0133 0.0128 3 1.42 0.73 6 R43 East 8.07E+09 0.0114 0.0145 0.0139 2 1.51 0.89 2 C6 South 8.09E+09 0.0114 0.0118 0.0110 7 5.42 2.57 10 U42 West 8.11E+09 0.0114 0.0131 0.0126 2 1.15 0.66 8 C6 West 8.38E+09 0.0114 0.0138 0.0131 9 2.07 0.34 2 R41 East 9.09E+09 0.0113 0.0142 0.0136 4 1.97 0.79 0 B40 West 1.01E+10 0.0114 0.0156 0.0148 7 2.43 1.62 10 T40 East 1.04E+10 0.0114 0.0154 0.0150 2 1.11 0.76 4 C39 South 1.04E+10 0.0113 0.0146 0.0144 3 1.49 0.97 16 C6 East 1.05E+10 0.0113 0.0149 0.0141 4 4.86 1.82 12 B40 East 1.28E+10 0.0113 0.0138 0.0132 8 2.06 0.38 8 C16 East 1.33E+10 0.0113 0.0158 0.0151 3 1.58 0.80 0 C39 East 1.34E+10 0.0113 0.0134 0.0129 9 1.58 0.35 4 A18 South 1.36E+10 0.0113 0.0159 0.0151 8 1.39 0.43 8 B40 South 1.37E+10 0.0113 0.0165 0.0155 6 4.40 1.57 4 A18 North 1.45E+10 0.0113 0.0130 0.0126 3 1.27 0.78 6 U37 South 1.51E+10 0.0114 0.0129 0.0125 2 2.39 1.91 4 A18 East 1.69E+10 0.0113 0.0169 0.0163 2 1.20 0.97 2 V34 West 1.73E+10 0.0113 0.0136 0.0134 3 0.50 0.20 2 V34 North 1.91 E+10 0.0113 0.0142 0.0138 2 1.07 0.79 4 T36 East 1.94E+10 0.0113 0.0144 0.0139 2 1.67 1.21 0 B17 East 2.30E+10 0.0113 0.0164 0.0158 4 1.26 0.54 10 R38 North 2.04E+10 0.0113 0.0147 0.0142 3 1.27 0.58 0 U35 North 2.11E+10 0.0113 0.0117 0.0113 4 2.16 0.60 2 R38 West 2.15E+10 0.0113 0.0149 0.0141 10 1.95 0.62 4 U35 South 2.20E+10 0.0113 0.0126 0.0123 2 1.20 0.83 2 S37 South 2.26E+10 0.0114 0.0157 0.0152 2 1.21 0.92 0 R38 East 2.28E+10 0.0113 0.0153 0.0149 4 0.94 0.45 10 U37 East 2.31 E+10 0.0113 0.0132 0.0129 3 1.08 0.59 0 U37 West 2.33E+10 0.0113 0.0125 0.0121 3 1.43 0.69 .4 S36 West 2.33E+10 0.0114 0.0140 0.0134 4 1.59 0.63 8 U35 East 2.38E+10 0.0113 0.0160 0.0154 5 2.02 0.57 4 S37 North 2.40E+ 10 0.0113 0.0131 0.0127 6 1.82 0.69 2 R36 East 2.47E+10 0.0114 0.0141 0.0136 8 2.21 0.66 2 R36 West 2.58E+10 0.0114 0.0153 0.0146 6_ 2.69 0.69 8 U37 North 2.64E+10 0.0113 0.0140 0.0136 5 0.94 0.23 8 T'36 South 2.64E+10 0.0114 0.0148 0.0142 3 1.74 0.89 6 T'38 West 2.67E+ 10 0.0113 0.0133 0.0126 4 1.35 0.69 2 S37 East 2.69E+ 10 0.0113 0.0134 0.0130 3 0.94 0.35 4 S39 West 2.71 E+ 10 0.0113 0.0137 0.0132 4 1.50 0.57 8 T'36 North 2.76E+10 0.0113 0.0145 0.0140 2 1.65 1.56 6 U35 West 2.82E+10 0.0114 0.0151 0.0147 5 1.32 0.44 10 T'40 West 2.83E+ 10 0.0113 0.0145 0.0137 5 6.32 2,50 26 T'40 South 2.87E+10 0.0113 0.0149 0.0143 4 1.42 0.60 6 R36 South 2.94E+10 0.0114 0.0140 0.0129 9 3.28 1.09 12 S39 South 2.95E+10 0.0113 0.0155 0.0151 3 1.14 0.77 2 T'38 South 2.96E+10 0.0113 0.0151 1 0.0144 7 1.89 0.44 2 V38 South 2.96E+10 0.0113 0.0136 0,01332 0,3 06 R38 South 3.10E+150 0.0113 0.0156 0.148 1 9 18 04 8 S37 West 3.22E+ 10 1 0.0114 0.0136 0.0132 1 4 0.98 0.39 12 T38 East 3.26E+ 10 1 0.0113 0.0142 0.0136 1 4 2.7 0.90 4 V38 North I 3.28E+10 1 0.0113 0.0125 0.0123 I 0.31 0.31 28 V38 West I 3.29E+10 1 0.0113 0.0146 0.0143 2 0.91 0.68 T38N,.rth I 330c10I N-11 *4A7 ý4A-i

_____ '-.',,*~, L _____ J. _____ 7 R36 North I 3.44E+10 1 0.0114 0.0109 0.0107 S39 North I3.54E+10 1 0.0113 S39 East I 3.58E+10 0.0113 Table 4-1 Turkey Point Unit 4 Region 2 Areal Density and Panel Loss Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 37 Page 43 of 129

NET 346-01

5.0 CONCLUSION

S A sample of 69 Boraflex panels from the Turkey Point Unit 4 spent fuel racks have been subjected to non-destructive BADGER testing to determine the condition of the Boraflex neutron absorber material for the tested panels. This testing provides to Florida Power and Light detailed information regarding the in-service performance of the Boraflex panels. The observed degradation includes:

  • general global thinning of the panels;
  • minor local dissolution in regions of the panels; and
  • formation of shrinkage-induced gaps.

Panel R36 North had the lowest measured areal density (including gaps) of 0.0107 *ms B-1 0/cm 2 , which is below the minimum certified areal density of 0.012 gms B-10/cm9, but within the measurement uncertainty. Three additional panels (U35 North, S39 North and C6 South) were also below the minimum certified areal density but well within the measurement uncertainty The majority of panels had numerous gaps; however, most gaps were small in size, with the maximum gap size of 2.57 inches in panel C6 South. The gaps are uniformly distributed axially along the panels with no significant coplanar alignment of gaps among the panels. The average cumulative gap size is 1.71 inches, with the maximum cumulative gap at 6.32 inches in panel T40 West. Some local dissolution has occurred around gaps and also in between tack welds along the cover plates. Local dissolution appears to occur predominantly in the lower third of the panels.

Review of the BADGER measured areal density data in Table 4-1 shows good agreement with the RACKLIFE predictions. The average measured areal density of all panels, conservatively including gaps, is 0.0138 gms B-10/cm 2 . The avera 9e areal density predicted by RACKLIFE for these panels was 0.0114 gms B-10/cm . The RACKLIFE predicted results are conservative relative to the BADGER results.

Attachment 1 38 PTN-ENG-SEFJ-10-012 Rev. 0 Page 44 of 129

NET 346-01

6.0 REFERENCES

1. White Paper: Boraflex Performance in Spent-Nuclear-Fuel Storage Racks.

Electric Power Research Institute: Palo Alto, California; August 1996.

2. K. Lindquist, D. Kline, and R. Lambert. Radiation Induced Changes in the Physical Properties of Boraflex(tm), a Neutron Absorber Material for Nuclear Applications. Journal of Nuclear Materials: Vol. 217, pp. 223-228; 1994.
3. Boraflex Test Results and Evaluation, TR-101986. Electric Power Research Institute: Palo Alto, California; February 1993.
4. BADGER, a Probe for Nondestructive Testing of Residual Boron-10 Absorber Density in Spent-Fuel Storage Racks: Development and Demonstration, TR-107335. Electric Power Research Institute: Palo Alto, California; October 1997.
5. MCNP Validation of BADGER, GC-1 10539. Electric Power Research Institute:

Palo Alto, California; May 1998.

6. SEP-346-01, Rev 0, "Procedure for Measuring the Boron-10 Areal Density of B4 C in the Turkey Point Unit 4 Spent Nuclear Fuel Storage Racks." NETCO Products and Services Division of Scientech.
7. SEP-346-02, Rev 0, "Procedure for Assembly of the PWR Boron-10 Areal Density Meter at Turkey Point Unit 4." NETCO Products and Services Division of Scientech.
8. BADGER Test Campaign at Turkey Point Unit 3, NET-1 65-01. Northeast Technology Corporation. Kingston, NY. 24 January 2001.
9. BADGER Test Campaign at Turkey Point Unit 3, NET-229-01. Northeast Technology Corporation. Kingston, NY. 9 June 2004.
10. BADGER Test Campaign at Turkey Point Unit 3, NET-279-01, Rev 2. Northeast Technology Corporation. Kingston, NY. 8 November 2007.
11. The RACKLIFE Boraflex Rack Life Extension Computer Code: Theory and Numerics, TR-107333. Electric Power Research Institute: Palo Alto, California; July 1997.
12. Westinghouse Drawing 5614-C-45-4, Sheet 6, Rev 0, Turkey Point Unit 4.

"Miscellaneous Equipment Details, Spent Fuel Storage Rack Assembly and Installation."

13. FPL Engineering Calculation PTN 4FJF-012, Rev.0., "Turkey Point Unit 4 Boraflex Panel Selection for 2010 BADGER Test."

Attachment 1 39 PTN-ENG-SEFJ-10-012 Rev. 0 Page 45 of 129

Appendix A Normalized Transmission Traces for Tested Region 2 Panels Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 Page 46 of 129

Appendix A A18 East 150 100 DET-1 50 0

100 DET-2 50 0

100 DET-3 50 0

100 DET-4 50 0

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES 1 Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 Page 47 of 129

Appendix A A18 North 150 DET-1 DET-2 DET-3 DET-4 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 2 PTN-ENG-SEFJ-10-012 Rev. 0 Page 48 of 129

Appendix A Al 8 South 150 100 DET-1 DET-2 DET-3 DET-4 0 50 - 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 3 PTN-ENG-SEFJ-10-012 Rev. 0 Page 49 of 129

Appendix A B7 East 150 100 DET-1 50 0

100 DET-2 50 0

100 DET-3 50 0

100 DET-4 50 0

-50 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 4 PTN-ENG-SEFJ-10-012 Rev. 0 Page 50 of 129

Appendix A B7 North 150 100 DET-1 50 0

100 DET-2 50 0

100 DET-3 50 0

100 DET-4 50 0

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 5 PTN-ENG-SEFJ-10-012 Rev. 0 Page 51 of 129

Appendix A B17 East 150 100 DET-1 50 0

100 DET-2 50 0

100 DET-3 50 0

100 DET-4 50 0

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 6 Page 52 of 129

Appendix A B40 East 150 100 DET-1 50 0

100 DET-2 50 0

100 DET-3 50 0

100 DET-4 5o 0

-50 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 7 PTN-ENG-SEFJ-10-012 Rev. 0 Page 53 of 129

Appendix A B40 South 150-100-DET-1 50-0 100 DET-2 50-0 100-DET-3 50-0 100-DET-4 50 n

V 4-'

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 8 Page 54 of 129

Appendix A B40 West 150 100 DET-1 50 0

100 DET-2 50 0

100 DET-3 50 0

100 DET-4 50 0

-50 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 9 PTN-ENG-SEFJ-10-012 Rev. 0 Page 55 of 129

Appendix A C6 East 150 100 DET-1 50-0 100:

DET-2 0

100 DET-3 50-0 100 A DET-4 50-0 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 10 PTN-ENG-SEFJ-10-012 Rev. 0 Page 56 of 129

Appendix A C6 North 150-100-DET-1 50-0 i 100-DET-2 50-zN 0-100-DET-3 50-0 100-DET-4 50-0 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 11 PTN-ENG-SEFJ-10-012 Rev. 0 Page 57 of 129

Appendix A C6 South 150-100-DET-1 50-0 100-DET-2 50-0 A - -,

100-DET-3 50 -

V I V ll~

100-DET-4 50-0 I I I 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 12 PTN-ENG-SEFJ-10-012 Rev. 0 Page 58 of 129

Appendix A C6 West 150-100 DET-1 50-0 100:

DET-2 50-0 /'\ - F 100 DET-3 50-0 1 -~ -~ - -~

100-DET-4 50-0-

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 13 PTN-ENG-SEFJ-10-012 Rev. 0 Page 59 of 129

Appendix A C16 East 150-100-DET-1 50:

0-100-DET-2 50-0 100-DET-3 50-0 A 100 DET-4 5O-0 I I I 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 14 Page 60 of 129

Appendix A C39 East 150 100-DET-1 50-0 100 ZýI DET-2 50 0

100 DET-3 50 0

100 DET-4 50 0 I I I I 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 15 PTN-ENG-SEFJ-10-012 Rev. 0 Page 61 of 129

Appendix A C39 South 150-100 DET-1 50 0

100 DET-2 50 0

100 DET-3 50 0

100 DET-4 50 0

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 16 PTN-ENG-SEFJ-10-012 Rev. 0 Page 62 of 129

Appendix A R36 East 150-100-DET-1 50 10 10 DET-2 ~0 0-ic 10 DET-3 0-10 10 i0 DET-4 0-A V

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment I PTN-ENG-SEFJ-10-012 Rev. 0 17 Page 63 of 129

Appendix A R36 North 150 100 DET-1 50 0

100 DET-2 50 0

100 DET-3 50 0

100 DET-4 50 0 I IA 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 18 PTN-ENG-SEFJ-10-012 Rev. 0 Page 64 of 129

Appendix A R36 South 150 100 DET-1 50 0

100 DET-2 50 0

100 DET-3 50 0

100 DET-4 50 0

~JA 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 19 Page 65 of 129

Appendix A R36 West 150 100 DET-1 50 0

100 DET-2 50 0

100 DET-3 50 0

100 DET-4 50 0

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 20 PTN-ENG-SEFJ-10-012 Rev. 0 Page 66 of 129

Appendix A R38 East 300 200 DET-1 100 0

200 DET-2 100 0

200 DET-3 100 0

200 DET-4 100 0

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 21 PTN-ENG-SEFJ-10-012 Rev. 0 Page 67 of 129

Appendix A R38 North 150 100-DET-1 50-0 100- A DET-2 50-0 100-DET-3 50-0 A 100-DET-4 50 0

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 22 PTN-ENG-SEFJ-10-012 Rev. 0 Page 68 of 129

Appendix A R38 South 150 100 DET-1 50 0

100 DET-2 50 0

100 DET-3 50 A - -

0 i 100 DET-4 50 0

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 23 PTN-ENG-SEFJ-10-012 Rev. 0 Page 69 of 129

Appendix A R38 West 150 100 DET-1 50 0

100 DET-2 50 0

100 DET-3 50 0

100 DET-4 50 0

-50 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 24 PTN-ENG-SEFJ-10-012 Rev. 0 Page 70 of 129

Appendix A R41 East 150 100 DET-1 50 0

100 DET-2 50 0

100 DET-3 50 0

100 DET-4 50 0

-50 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 25 PTN-ENG-SEFJ-10-012 Rev. 0 Page 71 of 129

Appendix A R43 East 100 DET-1 0

DET-2 0

DET-3 0

DET-4 0

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 26 PTN-ENG-SEFJ-10-012 Rev. 0 Page 72 of 129

Appendix A S37 East 150 DET-1 DET-2 DET-3 DET-4 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 27 PTN-ENG-SEFJ-10-012 Rev. 0 Page 73 of 129

Appendix.A S37 North 150 100-DET-1 50-0 100-DET-2 50-0 A f 100-DET-3 50 0 A 100-DET-4 50-0 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 28 PTN-ENG-SEFJ-10-012 Rev. 0 Page 74 of 129

Appendix A S37 South 150 DET-1 DET-2 DET-3 DET-4 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 29 PTN-ENG-SEFJ-10-012 Rev. 0 Page 75 of 129

Appendix A S37 West 150 100-DET-1 50-0 100-DET-2 50 0-100-DET-3 50-0-

100D-DET-4 50-0-

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 30 PTN-ENG-SEFJ-10-012 Rev. 0 Page 76 of 129

Appendix A S39 East 150 100-DET-1 50 0- J 100-DET-2 50-0 I I - I A 100-DET-3 50 0 A 100-DET-4 50 0~ i- . . -

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 31 PTN-ENG-SEFJ-10-012 Rev. 0 Page 77 of 129

Appendix A S39 North 150 100-DET-1 50 0

100 -AI DET-2 50 0

100 DET-3 50 0

100 DET-4 50 A

0 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 32 PTN-ENG-SEFJ-10-012 Rev. 0 Page 78 of 129

Appendix A S39 South 150 100 DET-1 50 0

100 DET-2 50 0

100 DET-3 50 0

100 DET-4 50 0

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 33 PTN-ENG-SEFJ-10-012 Rev. 0 Page 79 of 129

Appendix A 839 West 150 DET-1 DET-2 DET-3 DET-4 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 34 PTN-ENG-SEFJ-10-012 Rev. 0 Page 80 of 129

Appendix A S42 East 150 100 DET-1 50 0

100 DET-2 50 0

100 DET-3 50 0

100 DET-4 50 0

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 35 PTN-ENG-SEFJ-10-012 Rev. 0 Page 81 of 129

Appendix A S42 North 150 100-DET-1 50-0 A 100l-DET-2 50-0 N 100-DET-3 50-A 0

100-DET-4 50-0 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 36 PTN-ENG-SEFJ-10-012 Rev. 0 Page 82 of 129

Appendix A S42 South 150 100 DET-1 50 0

100 DET-2 50 0

100 DET-3 50 0

100 DET-4 50 0

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 37 PTN-ENG-SEFJ-10-012 Rev. 0 Page 83 of 129

Appendix A" S44 South 150 100 DET-1 50 0

100 DET-2 50 0

100 DET-3 50 0

100 DET-4 50 0

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 38 PTN-ENG-SEFJ-10-012 Rev. 0 Page 84 of 129

Appendix A T36 East 150 100 DET-1 50 0

100 DET-2 50 0

100 DET-3 50 0

100 DET-4 50 0

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 39 PTN-ENG-SEFJ-10-012 Rev. 0 Page 85 of 129

Appendix A T36 North 200 150 DET-1 100 50 0

150 DET-2 100 50 0

150 DET-3 100 50 0

150 DET-4 100 50 0

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 40 PTN-ENG-SEFJ-10-012 Rev. 0 Page 86 of 129

Appendix A T36 South 200 150 DET-1 100 50 0

150 DET-2 100 50 0

150 DET-3 100 50 0

150 DET-4 100 50 0

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 41 PTN-ENG-SEFJ-10-012 Rev. 0 Page 87 of 129

Appendix A T36 West 200 150 DET-1 100 50 0

150 DET-2 100 50 0

150 DET-3 100 50 0

150 DET-4 100 50 0

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 42 PTN-ENG-SEFJ-10-012 Rev. 0 Page 88 of 129

Appendix A T38 East 2010 150 0-DET-1 o 50-15 DET-2 1010 5 0O 0-150O DET-3 1010 50O 0-15 DET-4 1010 5 0.\

A. A1 A

U0 I I I 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 43 PTN-ENG-SEFJ-10-012 Rev. 0 Page 89 of 129

Appendix A T38 North 200-150-DET-1 lOO0 50-0 150 DET-2 1oo 50-0 150 AA DET-3 100-50 0

150:

DET-4 100-50-0 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 44 PTN-ENG-SEFJ-10-012 Rev. 0 Page 90 of 129

Appendix A T38 South 200 150 DET-1 100-50-0 150 DET-2 100-50 0

150 DET-3 100 50 0-150-DET-4 100 50 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 45 PTN-ENG-SEFJ-10-012 Rev. 0 Page 91 of 129

Appendix A T38 West 200 150 DET-1 100 50 0

150 DET-2 100 50 0

150 DET-3 100 50 0

150 DET-4 100 50 0

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 46 PTN-ENG-SEFJ-10-012 Rev. 0 Page 92 of 129

Appendix A T40 East 200 150 0oo' DET-1 50-0 150 AA DET-2 100l 50-0 150-AA DET-3 100 50

0. I- -

150 DET-4 1oo0 50.

0.

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 47 PTN-ENG-SEFJ-10-012 Rev. 0 Page 93 of 129

Appendix A T40 South 200 150-DET-1 lOO0 50-0 150-DET-2 100-50-0 150-DET-3 100-50-0 150-A DET-4 1oo 50-0 I . . . I I . I . . . I .. . I 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 48 PTN-ENG-SEFJ-10-012 Rev. 0 Page 94 of 129

Appendix A T40 West 200-150 DET-1 100 50 0

150 DET-2 100 50 0

L 150 DET-3 100 50 0L 150 DET-4 100 50 0 k .. .I 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 49 PTN-ENG-SEFJ-10-012 Rev. 0 Page 95 of 129

Appendix A T41 North 200 150 DET-1 100 50 0

K -~ ~,N. A VN 150 DET-2 100 50 0

K< ,-~. A 150-DET-3 100 50 -

0 K - - -..

150 DET-4 100 50-0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 50 PTN-ENG-SEFJ-10-012 Rev. 0 Page 96 of 129

Appendix A T41 West 200 150-DET-1 100-50-0 150-DET-2 lOO0 50-0 Al 150-DET-3 100-50 Ai 0

150-DET-4 lOO 50-0 I . . I I I I I I I I II I 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 51 PTN-ENG-SEFJ-10-012 Rev. 0 Page 97 of 129

Appendix A T43 South 200 150 DET-1 100 150 0-150 DET-2 100 50 -

150 DET-3 100 50 0-150-DET-4 100-50-0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 52 PTN-ENG-SEFJ-10-012 Rev. 0 Page 98 of 129

Appendix A T43 West 200 150 DET-1 100 50 0

150 DET-2 100 50 0

150 DET-3 100 50 0

150 DET-4 100 50 0

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 53 PTN-ENG-SEFJ-10-012 Rev. 0 Page 99 of 129

Appendix A U35 East 150 100 DET-1 50 0

100 DET-2 50 0

100 DET-3 50 0

100 DET-4 50 0 I I I I 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 54 PTN-ENG-SEFJ-10-012 Rev. 0 Page 100 of 129

Appendix A U35 North 150-100-DET-1 50 0

100:

DET-2 50-0 DET-3 100-50-A-A 0

100-DET-4 50-I I 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 55 PTN-ENG-SEFJ-10-012 Rev. 0 Page 101 of 129

Appendix A U35 South 150-100-DET-1 50 0

100-DET-2 50O 0

DET-3 100-50 100 DET-4 50

  • I , I , , , I I

-UV 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 56 PTN-ENG-SEFJ-10-012 Rev. 0 Page 102 of 129

Appendix A U35 West 150-100-DET-1 50-A 0

100-DET-2 50 0

100-DET-3 50-0 V 100-DET-4 50-I I I 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 57 PTN-ENG-SEFJ-10-012 Rev. 0 Page 103 of 129

Appendix A U37 East 150 100 DET-1 50 0

100 DET-2 50 0

DET-3 100 50 0

100 DET-4 50 0

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 58 PTN-ENG-SEFJ-10-012 Rev. 0 Page 104 of 129

Appendix A U37 North 150 100 DET-1 50-0 100-DET-2

,50-0 DET-3 50 0

100-DET-4 50 0

" 15I 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 59 PTN-ENG-SEFJ-10-012 Rev. 0 Page 105 of 129

Appendix A U37 South 150-100-DET-1 50-0 100-DET-2 50-0 100-DET-3 50-0 100-DET-4 50-0 K 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 60 Page 106 of 129

Appendix A U37 West DET-1 DET-2 DET-3 DET-4 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 61 PTN-ENG-SEFJ-10-012 Rev. 0 Page 107 of 129

Appendix A U42 West 150 100 DET-1 50 0

100 DET-2 50 0

100 DET-3 50 0

100 DET-4 50 0

I I

-50 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 62 PTN-ENG-SEFJ-10-012 Rev. 0 Page 108 of 129

Appendix A V34 North 150-100 DET-1 50-0 A/'

100-DET-2 50-0 A-, J 100 DET-3 50 -

0 100:

DET-4 50-0 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 63 PTN-ENG-SEFJ-10-012 Rev. 0 Page 109 of 129

Appendix A V34 West 150 100 DET-1 50 0

100 DET-2 50 0

DET-3 100 50 0

100 DET-4 50 0

-50 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 64 PTN-ENG-SEFJ-10-012 Rev. 0 Page 110 of 129

Appendix A V38 North 150 100 DET-1 50 0

100 DET-2 50 0

100 DET-3 50 0

100 DET-4 50 0

I ~ I I

-50 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 65 Page 111 of 129

Appendix A V38 South DET-1 DET-2 DET-3 DET-4 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 66 PTN-ENG-SEFJ-10-012 Rev. 0 Page 112 of 129

Appendix A V38 West 150 1007 DET-1 50-0- A-100 -

DET-2 5o 0 AA 100 -

DET-3 50-0 100-DET-4 50- A 0

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 67 PTN-ENG-SEFJ-10-012 Rev. 0 Page 113 of 129

Appendix A V53 South 150 100 T-1 50 0

100 T-2 50 0

100 T-3 50 0

100 T-4 50 0

-50 0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 68 PTN-ENG-SEFJ-10-012 Rev. 0 Page 114 of 129

Appendix A V53 West 150 100 DET-1 50 0

100 DET-2 50 0

DET-3 100 50 0

100 DET-4 50 0

0 50 100 150 BORAFLEX PANEL ELEVATION, INCHES Attachment 1 69 PTN-ENG-SEFJ-10-012 Rev. 0 Page 115 of 129

Appendix B Panel Defect Table for Region 2 Panels Tested Attachment 1 PTN-ENG-SEFJ-10o-012 Rev. 0 Page 116 of 129

Fit. V53SSI.xls V53WS1 B7N$1.)ls B7ESI.XIs C6N151A.x T41WS1.xs TA1NSI.xl S42SS1A.x S42ES1,.ls S42Nl.x.As $4S1 T.SS2A.)

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4 Inch., 0(0) D.poltO) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) E&dShlika (0 0(0) Depost(O EndShokg(O) Loo.lDisoltionO 0(0) Gap0 Tnstlion(O 0(0) 5 Inches 6 inchs 0(0) D0po.it(0) 0(0) 0(0c 0(0) Lo-.IDiosoluton(O Lo-lDislulion(O) 0(0) 010) O0 LocalDiossoluion(O) 0(0) Loo.aDioclion(O 0(0. Gop(1578705) 0(0) 7 Inches 3 Inches 0(0) 00) 00 0(0 0(0) Lol D0hoo ion(O 0(0) Gp(8.515883E-02) 0(0) 0(0) Gap(0.2445208) 0(0) 0(0f D0p. t(O) Gap T7 tonO) 0(0) 9 Inch..

10h.. 0(0) Cak(O) 0(0) 0(0) 0(0) Loc.l Di-o.i0(0 G.p 0.1787269) Gap TtnfooOj 0(0) 0(0) G.p(02232959g 0(0) 00) 0(0) 0(0p 0(0) 2Inch 0(0) 00( DepotO 0(0 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0C0) 0(0) 0(0 C,.okO) 0(0) Loo/ 00 I3 Inch" I 14In s 00) 0(0) 0(0)* 0 00) 00) 0(0) 0(0) 0(0) 0P.o0(O) 0(0) 0(0) Lol0Dissolution*o) 0(0 LocalDisslution 15lInches 16 . 0(0) Dpoi. (O 0(0) 00M 00f 0(0) Cack(O) 0(00 0(0) 0(0) pe23 t(O) 0(0) Gap T0 nsion(O 0000 LocalDisojltio0n 17 inches 1 nc. 0(0 0e1. t(O 0D0 00) 0(0) G.p(0.1223702) 0(0. Lal Dissolution(O) Gap Tran0i.ion(O) G0p(0 5282373) D0posit(0) 0(0) Gp(0,2042102) 00N 00 G. Transio 19 I0che 0inOs 0(0) 01p.i00(o) 0(0) 0(0) 00 LooalDisoutio(O) 0(0) 0(0) G0p T.anad(O) Gap Transtion(O) D0p.stO) 0(0) Gap Tranaftion(O) 0(0) 00 Lb1D-s1.60uion 72Inches 0 00r 00) O G0p(02554193) LocalDiawtlin(O) D01s.tO) 0(0) Gap Transi0on(O) 0(0) 0(0) Gap Tnion0(O) 0(0) 00) G.p 0.4297247 00 24 h 00) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) Gp(001161702) 0(0) 0(0p 0(0) Gp(0.7814277) 0(0) 0(0) f Gap Tmn0t0onff 00 2510nch..

261InchesLo.lDi aluol (O) 0(0) 0(0) C.ak(O) 0(0) 0(0 " 0(0) Lol Dissoltion(O) 0(0) 0(0p 0(0) Gap Transo(0) 0(0) 0(0) 0(0) 0(0) 271Inch" 29Inch" LocalDisolfion(O) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) Gp(8.831664E5-2 0D0) 0(0) 0(0) 0(0) Gap TrniionO) 0(0) 00 00 25 Inches 30Inches 0 00) Gp(0.4054128) 0(0) 0(0) 0(0) 0(0 0(0) 0(0) 0(0) 0(0) 0(0) G.p(O.488289) Dept(O) ocal DisoluioO . Tre Gap io 3Inch" 0(0 DPo.t(O Gap Tranitn(O) 0(0) Gp(0 4105051) 0(0) 00) 0(0) 0(0) 0(0) Gap T7nsin(O) 0(0) Gap T-rao00(O) 0(0) 0(0) G.p(O.486319 33inche I1 340inch 00e.) (O 00) 0(0) Gp(O.1389625) 0(0) 00N 0(0) 0(0) 0(0) Gp(0.6570783) 010) 0(0) 0(0) Gap Tr7nstio 35 Inch" 36 OR) 00n 0 00 0 0 00 0(0 G0p(0.1740026) 0(0) 0(0) Gap T7n. n(O) 0(0) 0(0) 0(0) 0(0) 00 St Inchs 0(0)) 0 00 00 0(0) 0(0) 0(0) Lo- DisvoluoonffOi 0(0) 0(0) D0.os 000 00 0(0) Gap Transfton(O) p00 0(0) 391inch" 4010. 00) 0(0 00) 0(0) 0(0 0(0) 0(0) 0(0) 0(0) 0(0) Depo00t(O) 0(0) 0(0 Gp(0.620749g8 0(0) 00r 411Inches 420 Inch 000)} 00 000 0) 0 00 0(0) 0(0) 0(0) 0(0 . 0(0) 0(0) 00D Gap T1ns0on(O ocal Dissolution00 OO) 43 inch" 44Inch-Lo.. Di.olticO) Dept(O) 0(0) GpO 2920993) 00 00 0(0) 0(0 0(0) 0(0) 0(0) 0(0) 00) 0(0) Gp0.2238818) 0(0) 46 s 0(0) 0(0) 0(0 Gp(0 4212457) 0(0) 0(0) 0(0) 0(0) 0(0 0(0) . 0(0 0(0) 0(0) D0p.s0t(O) 0.I D /i(O 0(0) 47 Inches 48Inch" 0(0) 0(0) 0(0 0(0 00) 0(0 0(0 00 00 0(0 00) 00) 00) 0(0 ow~lDiooloiooo 0(0 491Inches Wice O(0) 00) 0(0) 0(0) Gap Tmnation(O) 0(O) 0OM 0(0) 0(0) 0(0) 0(O) 0(p) D(0) 0(0) 0(0) 0(0) 51 Ice 52 Inchs 0(0) 0D0) 0(0) 0(0) Gp(0.33051660 0(0) 0f0} 0(0) 0(0) 0(0) 0(0) 00 00 0(0 0(0) 0(0) 53 Inches!

641inch" 0(0)) 0 0(0 0 00) 00 0(0) 0(0) 00 00 (0) 0(0) 0(0) 00) 0C0) c.. 0(0) 0(0) 00) 010) 0(0) Gap Tnsn(O) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 57 Inch" 6I s 0(0 0(0) 0(0) 00) 0(0) G.p(0,734000) Gop(0.269886) 0(0) 0(0) 0(0) 00( 0(0) 00p 0(0) 00f 0D0 0 .. 0(0 0(0) 0(0) 0(0 0(0) Gap Tran0i.7n(O3 G0p(O."126678 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) Gap Traniin(O) 0(0) 2Inch., 0(0) 0(0) 0(0) 00 00 0. 0 0 0 (04 0(0) 0(0) 0(0) 0(0) 00D 0(0) 0(0) G0p(2.57483 0(0) 81 Inch" S 64In s 0(0) 00 0(0 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0 0(0) 0(0) 0,12.*97.48 0(0) 65 Inch" 64inches 0(0 0(0) 0(0) 00 00 0(0 G O.2249853) 0(0) 00 00 0(0) 0(0) 0(0) 0(00 0(0) 0(0) 68 0I0h 0(0) 0(00 000 NO 00 0.224853 00 (00 0(0 0(0) 00) 0(0) 0(0) 0(0) 671,nch" 70 Inch. 000)} 0 0(0 00 0(0) 0(0) 0(0) 0(0) Gap Trans71.n(O) 0(0) 0(0) 0(0) 00) G0p(O.2748537) 0(0O 71Inch..

72In " 0(0) 0(0) 00 00 Gp(O.2619739) 010) 0(0) 0(0) 0(0) Gp(08591193) 0(0) 0(0p 0(0) 0(0) 0(0) 0(0) 731Inch" 74I . 0(0 0(0) 0(0) 0(0) G.(0.2634511) 0(0) 0(0) 0(0c 0(0) Ga. Tran7tin(O 010) 00) 0(0) 0(0) 0(0) 0(0) 75 Inches 7 , 010) 0(00 Gap Tr.n04Von(O 0(0) 0D0) 0(0) 0(0) 0(0) 00D 00( 0(0) 0(0) 0(0) 0(0) 0(0) 771Inches 79Inch 001.07044) 0(00 0(0) 0(0) 0(0) 0(00 00 0(0) OO 0(0) 0(0) 0(0) 00() 010 _ 0(0) 0I .. 0(0l 00 Gap Tnsit0n(O) 0(0 0o0)} 0 0(0) 00 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 00 0(0 91Inch..,

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Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 Page 119 of 129

11-1 1. ......- ......1. -3,** .. I .- ,NI A.i TI.-=R -l FIl. C6W31 .c ls R4 1ESI . . 1O B40W SI .) is T40 ES I .A l C3 9S S2.,c. CBES I . Xls B40 ES I . xjs C l ES I. ls L=Inch.. 00 00 0 00 00 00 00 00 80Ich.

802Inch..

103Inch,,

104Inch.,

106n Inh.

1071Inch.

198Inch.

M9inch..

1101_Inh1

102Inch, 104Inch.

1014 Inch.,

108Inch.,

107Inch, 100Inchn 110Inch.,

I2ii nch.

112Inch 113Inch.,

114Inch.,

118inch, 119Inchi 120IncoI 121Inch.
123Inch, 124Inchn 127Inch.'

130Inch 132Inc 141Inch.

143 Inch.,

Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 Page 120 of 129

FIle B17ESI.dl. M8INI1. U35S62.,0s RM3Wsl.d.j U35SS1.ol. 337?S1.Ads R3MESl.ids U37ESl3.s. U37W01..i T36W01,0 U35ES2.01, 037600.A. R36ESI. R38*5.010 U3NS1.S 36SS1.,io T38WS1.,lo Inches 1 Inhe

.. BeyondP-ne(0) End Tr.nsitio(O EndThensfon(O) 0(0) 0(0) &tdTrmnedio(OJ  ! 10li-W0utWnO, 0(01 EndT-isd-(O) 0(0) 0(10)) o*Dsslbo(

0(0) O 0(0) End Tansitwon0O 3 Inches 4Iinhes r 0 .- 1e Di-dut0 on(O, 0(0) 0(0) 0(0 0 Gap(02750271O 00 E 'oSa7.0on 0(0) 0(0 0(0) 0(0) Gp(O0.2069723) 0(0) 0(0) EndrShrin, e(OO 61n01.s 00 00 0(0 00 00 0(0) o/Oiol 0 G1. 0.252291) tnO,Oio C-r10k) 3p19.737218E-02 -l D oo .- Di0)ol.tio IOgoo 00) ocal0D0olut00on0 00(0) Ck(O) 0(0) 71,01hes T

n. 00) 0(0) 00) 0(0) 00 00 0(0) Gp TnionO 0[0) Ga01. w on(O) Gap0.3232647) Gap(0.2670305) 0(0) G.p.2g53g07) 0(0) 0(0 0(0)
  • bnlhes

,0Inhes 0(00 0(0) 00f G..(0.1333723) C.0k(O 0(0) 010) 0(0) 0(0) 0(0) 0(0) 0(0) 010) 00r 0(0) 12 . 0(0)

ON,. 00 00 0(0) 0(0) 00) ;ap3.389606E-02 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 00N 00f 0(0) 1:  :" o lOiooO 01 j() .

Depo0 ) 0(0) 0(0) Gap0T.rnsoo(O 0(0) 0(0) 00 0(0) 00) 0(0) G-10.3081468) Dpo1. ) 0(0) 00) 0(0) 101." 0) DPO.(O) 0 0-1(O) 0(0) C,1O) G0.02914154) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) G01 .3563822) 0(0) 0(0) 0(0) 0(0)

ON) 0:I.o D0p0si0(0) 100O) 0(0) 0(0) GanT-6-oioO Ga.T-0on) 0(0) 0(0) Ga. T-r.o10) 010) 0(0) 0calOissolu (O* 010) 010) 0(0) 0(0) 2010nches 0G.0.19782522 D0 it(O 0(00) 0 00) 000 r G .) .n Too)O 0(0) 0(0) Gap(O34962) 00) 0(0) 0(0) 0(0) 0eP.0it(O 0(0) 0(0) 21In has 02hw (00 00 0(0) 0(0) 0(0) 0(0 G-1.0.4518768) 0(0) 0(0) ocal DissufIonýO 0000 000( 00 00 calDiscluticnO 00N 0(0) 2310nches 24I-hs. 0(0)

(0) 0(0) D0) 0(0) o0(l00 0isos 0c0wi(00 00000 00() G0) 0(0) CMdO) 0(0) G0. 0.0006486) 20100ches 2 0(0)

(o) o10 O0) 0(0) o(o) 0(0) o(o o(o) 0(0) o(o) o(0) 0() oo0 0(0)00000 00 00o 00(

27 Inh_,

00) 0(0) 00p 00) 0(0) 00r 010) 0(0) 0(0) 0(0) 0(0t 0(0) 00) D0.Pof(O0 010) Ga(0,3522001) 0(0)

'20 Inc.h.,

30inchsocalDiN olnO 0(0) 0(0) Gop(0.1587392) 0(0) 0(0) 0(0) 0(0) Depos0(O) D.ptO 0(0) 0(0) 0(0. D 0,O 0(0) Gap Trno (O1 0o0) 32Inc esp6.145694E-02 0(0) Dp. t(O Gep TnsnO} 0(0) 0(0) 0(0) 00 0. 0 D010000) 0(0) Depos0t(O) 0(0 D. 0O) 0(0) 0(0) 0(0 34:n  : 0(0) G0p(O.1539672) D0ps4(0) 00) Depa.t() 00N 0(0) 00 0(0) 00) 0(0) G.pO.136863g0 0(0c 0(0) Depo.t(O 0(0) 0(0) 311Ch.*, IDio/on(O, 0.po (0) 0(0) 0(0) 00) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) Dep.t0 0(0) 39Ichscl Disscokf , o(0) o(0) ofo) 0(o) 0101 o(o) o(o) o(0) ofo) o(o) o(o) o(0) o(o) o(o) o(o) o(0) 37901..h.

40 ocal Dissoluono 0(0) 0(0) 0(00) 00 010 0 0 0000 0(0) 0(0)0 00 00 0(0) 0(0) 0(0 0(0) 42n.h 0(0) 0(0 G.p(0.5275844) 00r 00 0(0) GapO.2411493) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0 0 Gp(001688276) ocal DisslutioO, 0(0) 431001.s I 44h:: 0(0) Dp1I.(O) G*P(0.6043445) 0(0) Ga. T-.io(O) 010) Gap(0.0012005) 0(0) 0(0) 0(0) 0(0) D0 tO) 0(0) 0(0) 0(0) G0. Tr.ion) has 0(0) 0(0) 0(0) 00) G.p(0.8335255) Cm<(O) 00) 0(0) D0p.o0(O) D0.,0(0) 0(0) DpotO) G.p(0.2722335) 0(0) o0-1Dissolton Ga0.1787882) 41..0h. 0(0 Gap(O54374980 00 00) ocMDiaoution(O G0p(1.02118950 0(0) Gap Tmnio(O D0. 0(O) 00) 0(0) 0(0) G..(0.1404983) G0.013800545 D0. 0t(O) Ga. T-nNo0( G0p T*non 0 491,1..h.

501-nh..s 0(0) Gap Tranaton(O 0(0) 0(0) 00N Gap T7 iioO 0o0) G0.S0.58793083 00 0 0(0) 0(0) .p(8,874934E-02 00) G.( 04930336) 0(0) 038674)

G0p(1, 0(0) 21tn1he. Gap(0.400466) 0(0) 00 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) ocalDOiol.-(O 0(0) .o-lio uonO,0 0(0) 53 Inch..

64InchesGap T00r0on(0) 00 0(0) 0(0) 0(0) 00000 00( 0 o1i oo 0(0o 010) 010) 000) 0(0) 0(0) 0(0) 051001.hes 56100s 00) 0(0) 00 0(0) 0(0) 0(0) 0(0 0(0 0(0) Gap(05114211) 0(0 0(0) 0(0) 00 0(0) 0(0) 0(0)

nch.. 0(00 00 00 0(0 0(0 0(0 0(0) 00 0(0) Gap TranOO 00R p(O.3139780 G.p(01h8704 0(0) 00 0(0 0(0)

Inches 00) 00 00N 0(0) 0(0 0(0 0(0) 0(0) 0(0) 0(0) 0(0) Gap(0.3230447) 0(0) 0(0) G.(0.1323518) 0(0) 0(0) 621001n.0., 00 0 00 0(0 00) 0(0) 0(0) 0(0) 00 0(0) 0(0) 00 0(0) 0(0) 0(0) 631001..,

641001, ) o0)0 00) 3a(8 049035E-02 0(0) 0(0) 0(0 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 6Inches, 0(0) 0(0) 0(0) G0p0.2112271) 0(0) 0(0) 00) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 671001h..

6101..,00 00) 00 0 G (0 ) 0C0) 0(0) 0(0) 0(0) Gap0ao0u1tn(O) 0(0) 0(0) 0(0) 0(0) 0(0) .O. fg213.7gc

) 0(0) 0(0) 60106ches T0Inh 0(0) 0(0) 0C0I 0 007478) 0(0) 000 0000 00 01)00870 0(0) 0(0) 0(0) Ga10.110677) 00 0ro) 0(0) 0(0) 71 10ch..

721001.., 00)00

0) 00 Ga00.0232524 00 00 0000 0(0 c DO oo 0(0) o(00 0(0) 0(0) 00 G 0.0237 0(0 0(0) 74In- () 0(0)

() o00 00) 0(0) 0(0) 0(0) 0(o) o0o) o0o0 0(0) 0o0) 0(0) G1p 0 o00 0(0) 731001..,

0 N0 0(0) . (0) 0( o) Oro) O0o ) o (o0 00 0 0*) 0(0) 0o0) o(0

) 0 o0) 0(0 761 001 o() 0(0 (0) 701001.. 00) 0(0) 00 0(0 00 0(0 0(0) 00 00) 00o 0(0 0(0) 00o 00( 00) 00o 0(0 601001.., 00() 0(0) 000) 000 0(0) 0(0)0 00o ON) (0 0 o(o0 00 00() 00(o 02100..,h 0 0(0) 0 0 0 0 00) 00 00 0(O 00) 0(0 O(0 0(0 0(0 (00 00O Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 Page 121 of 129

Fl!. B17ES1.cIn 9385.ns U35952.cI. R38WI1.4. oSSlIA. 537cc1.,J. RMEc1.. U37251.)d US7WSI.4. T`cWSI.,dn U35ES2.Al 537N51.xi. R36E51.cIs 2 - -c.. n1

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.. Inhc 57I Inch.

1" Inichn 105Inch.

104hnchf 928Inch.

logInch.

950Inchn 96IInch.

112Inch.

113Inchn 114inche 100 Inch.

101 Inch.

102 Inch.'

103 Inch.'

104 Inch.

1205Inch.

121 Inch:'

108Inch.'

109Inch.'

110Inch:

111 inch.

1127 Inch 113Inch.

114Inch" 115Inchn' 1319 Inch:i 117 fInchi 114 Inch" 119 Inch' 1zcInch.

121Inch" 124Inch.

13125Ic.

141 Inch, 142 Inch:

Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 Page 122 of 129

File S37ES1.o0. 039WSl.o. T36NS1.Ws U35WSI.,t. T40OWSI.x/ I T40$S1.x!. R36SS1.oI. S39SSI.xl I T38SSIA.x8 V38SS1lxt R38SS1.o0. S37WSI.lsx T38ES1.xi. V38NS1.ols V38WSxl.s T38NS1.xls R36NS1.,ds 1 Inches 2Inches 0100 0 0(0) . 0 00 () JclDiDutioo,,O Op) ocalDis* tkoO End Tnnst0nO E,&dShnnke(O) D0potO 000) 0(0) M00 00 End Tensti.n(O) 3 Inches 4 n..he. 0(0) 0O 0(0) 00I 0(0) 0(0) 0f0) 00) D0e0t0O) 0(0) 0(0) 00 0(0) 0(0) 00) .0.8 Diseoluf.n0 5 Inches 6nInches 0(0) D00.1(0) 0(0) oDiotio, (O 0(0) Gap(0.1629294) 0(0) 0(0) Gap(O.2824428) Dp. (O) oa-Dis.lolution(O 0(0) 0(0) 0(0) 00) 0(0) 7 Inches 8 Inches 0(0) 0(0) o-1 Diooui(O 0(0) 0(0) l DiolionO 0(0) C.akfO) 0(0) 00) O(p) .o- DieeoluloO 00) oI Diolton(O GO) 0(0) 00) 9 Inches*

10Inch- 00 GO( o) Diclua*oO, O(p) 0(0)) 0 O 0(0) 0(0) 00) 0(0 Cr(O) 0(0) 0(0) O(O) 11 InchesI 12 " 0(0) 0(0) D0p0.(O) 0(0 (0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0 0(0) 0O()

1318Inch" 14Inches (O 0D0 a9p(.744287E-O _ 0(0) 00) 0(0) 0(0) 0(0) 0(0) Gp(0.2352565) 00) 00) 0(0) 0(0) 0(0) 00) 18Inches 16Inches 0(0) 0 DepO (o1 Gap T-a8onO) 0(0) ol Di*.utDoO 0(0) 0(0) 0(0) 0(0) Dspos(O) Gap(O.4478956) 0(0) 0(0) 0(0) 0(0) Gap Tnsrto10n8) 17 Inch"18 18Inches 0(0) D00 t(O Dep00 (0) ocelDi sou0onO () O(p) 0(0) 0(0) De0o0it(O) 0(0) 0(0) Gap(02930076) 00N 00 Ga0p(.2032038) 0(0) 196Inches 20Ie 00 ON0 00 0(0f 00 0(0 0(0) 0(0) 0(0) D0p (O) 0(0) 0(0) 0c8lD0o8 , 0(0) 0(0) 0(0) O0 21 has 22Inches 0(0) Ga.(02474131) Cwa0k(O) oi8,ouo0 0(0) 0(0) 0lDis~oluO60 0(0) 0(0) 0(0) 0(0) GaO.1275gg9) 0(0) 0(0) 0(0) 0(0) 2318nchs118 241Inc1. 0(0) 0.0 Di0 0on(O) 0(0) Gap0.1098803) 0(0) Gap(01767667) Gap T7n0 (O) 0(0) 00) 00) 00) 0D0) 00 0(0) 00) 00) 0(0) 26 Inches 00 ... 0I00800060 (0) 0(0) 00 0(0) Gap0.8448894) Oro) 0(0) 0(0) 0(0) 0(0) 00 0(0) 00) 00) 0(0) 27188118.

2818811s 00) 00 00 0(0) 0(0) 0(0) GapT-non(O) 0(0) 0(0) 0(0) 00 0(0) 0(0) 0(0) 0(0) 0(0O 2918811.6 3018n s 0(0) 0(0) Dp. (O) D00.s(O) Gap(O.2187398) 0(0) Gp(1.092721) 0(0) 0(0) Gap(0.3276539) 0(0 0(0) 0(0) 00 0(0) 0(0) Gap(0.2948873 31 Inches 328nc8 0(0) 0(0) D0p0 t(O) D00.00 0(0) 0(0) 8 0ol 0 C.0k(O) 00) Gap Tra onO) 00 0(0) 00 00 0(0) 0(0) 0(0) 33188ch-.I 341-. 0(0) D.t(O) Dp10. ) 0(0) 0(0) 00) 0(0) 80)(O De.0a 0(0) 0(0) 0(0) 0 0(0]

ON) 00lu8on(00 0(0) ON) 0(0) 361 " 00p 0(0) 0ep0 (o) 0(0) 0(0) 00) 0(0) 0(0) 0(0) 0(0) 0(0) oaIOD00 wo0 0(0) 00 0(0) 0(0) 00 376811.8 386 - 0(0) 0(0) 0(0) 0(0)) 0 0(0) 00 0(0) 0(0) 0(0) 0(0) ap(9.112158E-O 0(0) 00 00 0(0) 0(0) 4 .. 0(0) 0(0) 0(0) 0(0) 0(0) 00) 0(0) C8k(0) 0(0) 0(0) 00) 00) 0(0) 00) 0(0) Gap(O.1307448) 0(0) 41 Inches 4206811es 0(0) 00 00 00 0(0) 801D00,880001 0(00) 0 00 0(0) 00 00) Gap(O.1615805) 0(0) 4306811..1 446n11.sGap(O.353g3) Gap Tmntion(O) 0(0) 0(0) 00 ..0 De.oun0 0(0) Gap(0.1250877) Ga T*To8n(O) 0(0) 00) 0(0) 0(0) 0(0) 00 0(0) 0(0) 46811hsG8p Tmniiw(O) Gen T7no(0) 0(0) 0(0) 00) Gap(0.5979241) 0(0) . o-l Di0..olo~n(O Gap(O.1901358) 00 -0I0DiWOolionOo..I D-0oluti0(O 0(0) 00.) D 00it() D0e0o. ) 0(0) 470881188 4 1.. 0(0) Gap(O.2979884) 0(0 00 00) GapTrenstio(0) 0(0) Gap(0.2507903 0Dposit(O) 00) csi Disolution oc0l Dissolution0O 0000o.t) 0(0) 00) 0(0) 0(0) 801186 0(0) 0(0 00 00) 00Dl Diss60000 00 00 00 00 00 00 00 00 clDiesol.6.n(O 0(0) 0(0) 0(0) 810681188 61 0(0) 00) 0(0) 00 0(0) 0(0) G0p(O.1398431) 0(0) 0(0) 0(0) 0(0) 00) 0(0) oalD onO 0(0) 0(0) 0(0) 941888 0(0) Op 00p 00 0(0) 00 GapT0,o.on(O) O0 0(0) 0(0) 0(0) 0(0) 0(0) o.al.Di-u-oO 0(0) 0(0) 0(0) 96I81188 0(0) 0(0) 0(0) 0(0) ... ID0 utoonO 0(0) 00 00) 0(0) 0(0) 0(0) 0l DioutioonO Gap Tmno1n(0) 0 0_0) 00) Gap(0.1593002) Crck(O) 590811 0(0 0(0) 0(0) 00 Gap(2,303284) 0(0) 0(0) 00) 0(0) 0(0) 0(0) 00) Gap(0 673445) 0(0) 0(0) G.p(O.2698585) 00 5918811.8 6818 8 0(0) 0(0 0(0) 0(0) Gap(2.304360) 0(0) 0(0) 0(0) 0(0) 0(0) 00) 0(0) Gap Trmon(O) Gap(0.3067736) 0(0) 0N0 0(0) 611881188 6218n1" 0 00

00) (0) O0) 8a0 D0u0isonO 0(0) Gap(0.1018533) 0(0) 0(0) 0(0) G0p(0.2537571) 0(0) 0(0) Gp T nsfonO) 0(0) 0(0) 0(0) 631881..

64188118 0(0) 0(0) 00 0(0) -1 Dhsouo0 O 0(0) 0(0) . 0(0) 00) 0(0) 0(0) 00 00) 0(0) 0(0) 0(0) 0(0) 6518811h" 661 6 00) 0(0) 00) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 00 00 00() 0(0) 0o O) 6706811s88I 64118060) 00) 0(0 ) 0 (0) O0 0(0) 0(0) 0(0) 00 0001 00 4 (0) 0(0) 0(0) Gap -O58) 0(0) 8.,0d (0) 690681188 70nc 0(0) 0(0) 0(0) 0(0.374397) 0() 0(0) 0(0) 080)) 0) Ge0.1 8843 0 0(0) 0(0) 00..671 00 0(0) 7118811es 72188118 0(0) 0(0) 0(0) 0(0) G. 22T3380o) 0(0) 0000 0(0) 0(0) 0(0) 0(0) 00o) 00(0 00 00 0(0) 0(0) 7318811.8 741881. 0(0) 0(0) 0(0) 0(0) Ga 1*.2233o 0G0) R0 0(0) 0(0) 0(0) 0(0) Ga Tm(038558O) 0(0) 00) 0(0) 0(0) 0(0) 751881188 79188118 00) (0)

) 0(0) 0) 00 Gap0.4832222) Ga Tpn0slBonO) Gap 0T.o(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 00) 0(0) 68 8 0(0) 0(0) 0(0) 0(0) 0(0) TG 0n483 2) G 00 ) Gap 0.752142) 0(0) 0(0) 00 0(0) 0(0) 8 00 u) ioO, 0(0) 00 a 9.72441 -

818I118 000)) 0(0) (0) 0(0) 0000 G00 M. T(G0 760.1i 2 0(0)) 000))

000 00) Cr80.0(i 0(0) 0(0) 0{0)

&IInch-es 9318811.8 I Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 Page 123 of 129

File

$237600xln 03901fil0ss T38N01.ulo U35vYWS T4OWt.ul T4m000.xln R388.ulo S30SS0.xls s T385SI.xul V38SSI.xl I 0 R380S0 037WMl.uIs S T38ESEOI.u V38NS00.ut V38WSI /.l T38NS1.xls R36NSI.xls nch 0(0) 0(0) 0(0 Gap0.1835184) " 0(c) 0(0) 0(0) 0(0) 0(0) 00 Crack(O 0(0) 0(0) 0(0) 0(0) 0(0) 00p 85 Iches nches 0 00) 0(0) 0(0) 0(0) 00 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 00 0(0) G p(O.2500985) 0(0) 97 Inches nche 0(0) 0(0) 0(0 00 0(0) 0(0) Gen Tns-iionO) 0(0) 0(0) 0(0) 00 00 0(0) 0(0) Gp Trnsition() 00 99 Inches inches 0(0) 0(0) 0(0) 0(0 coatDissolution(0 0(0) Gep(02306040) 0(0) Gap(03599857) 0(0) Gep(01201797) 0(0) 0(0) 0(0) 0(0) su Di-solution0 00) 91 Inches nche 0(0) 00) 0(0 0(0 00) 0(0 0(0) 0(0) Gap(0.286496) 0(0) Gep(0.807405) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 55 Inchee 4 he 00) 0(0) 0(0 0(0 0(0) 0(0) 0(0) 0(0) G- Trenistisno 0000 0(0) 0(0) 0(0) 9 Glncha" p Tnsiti(On) Gp(0.5654124) 0(0) 0(0) 0(0) 00 0(0) 0(0) Gep(. 1083070) 00 00 00 Gp TrnsitionO) 00 0(0) 0(0) cs Dissolution W7inches 9lnche. Gap(O.33598) Gap T dtin(O) 0(0p 0(0) sc. Di ution 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0 Gp(.9018062) 0(0) 0(0) 0(0) c.1 Dilution(O 99 Inches 100Inch. sue Dieslution 0(0) 0(0) Gap(02052343) o-Disstution 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) 0(0) G0p Trenitin(O) Crsk(O) 00 0(0) 0(0) 101Inch' 2Inh G0p Transtion) 0(0) 0(0) 0(0) sc Dilution0 00 0(0) 0(0) Gap(0.2218636) 0(0p Gep(0.1100142) 0(0) 0(0) 0(0) Gap(02380147) 00 0(0) 103Inche l4Inch. Ge(0,2526440) 00) G Tr-nstinon . 0(0) ocelDissolution(o 0(0) Gep(0.2075134) 0(0) Gap(0.4420765) 0(0) 00 0(0) 0(0) ctDieuton(O 0(0) 00 0(0) 105Inch.'

10 Inch sote luto 00) G.p(0556351) R00 00) 0(0) Gep TmnstdonO) 0(0) 0(0) 0(0 00) 00) 0(0) DissutionO Dissolution 0(0) Dp (O) 107Inch.

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Appendix C Uncertainty Calculations Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 Page 127 of 129

Appendix C Uncertainty Calculations The following uncertainty calculations apply to the results presented in Section 4.0 of this report.

These calculations apply, specifically, to the overall panel areal density reported as a percent deviation from the reference "unirradiated" test panels.

The calculations below reflect the assumption that there are two major sources of uncertainty to be accounted for in the testing process, namely, measurement uncertainty and statistical uncertainty.

Measurement uncertainty, K,represents the empirically determined repeatability resulting from scanning a panel from both sides. The fractional measurement uncertainty yields a value between the statistical sample standard error which, for two samples, under-predicts the uncertainty and the population standard error , which, at a 95% confidence level, yields an

(ýN) uncertainty too large to be practical.

Statistical uncertainty, a, propagates the uncertainties associated with the areal density calculations to the total uncertainty. These uncertainties include, but are not limited to: variance of individual panel data points, uncertainty in the unirradiated panel areal density values, goodness of fit for the calibration data regression, and poisson statistics associated with the neutron counts during the testing process. The goodness of fit values -associated with the calibration regression is 96.0%.

The total uncertainty, 6, is the sum of the measurement uncertainty and the statistical uncertainty.

These values are not added in quadrature because they are not known to be independent.

The equations and definitions for i, a, and 6 are depicted below.

The uncertainty in the % deviation (%p) from the unirradiated panels is derived from the total areal density uncertainty. The methods used produce results identical to the standard error propagation method. i.e.:

5%D =%D+- %D 5%D -%D 5,P ap

.516 PU P11 Attachment 1 PTN-ENG-SEFJ-10-012 Rev. 0 Page 128 of 129

Appendix C Upper and Lower bounds of a given areal density value:

p+ = (I + IC)p + a p- = (1 - I)p - o Where:

p Nominal Areal Density Value K- Measurement Fractional Uncertainty p+ Maximum Areal Density Value a- Statistical Uncertainty p- Minimum Areal Density Value The Upper and Lower bounds can also be determined from the Uncertainty in areal density:

5p K/ + U The Measurement Fractional Uncertainty and Statistical Uncert ainty are obtained from:

C= p = PI - P 2 10.23% (for panel U42 West)

P P2

~ ,,2

.F (52]

0-I

~~axi6x Where:

9PM - Measurement Uncertainty pA -First Scan Areal Density P 2 - Reverse Scan Areal Density

x. =Variables in Calculating Areal Density, where:

x= Panel attenuated count rate, Iatt x2= Panel unattenuated count rate, Iua, X3 = Reference panel attenuated count rate, Iat, ref x 4 = Reference panel unattenuated count rate, Inaftref X5= Reference panel areal density, PA x 6 =Slope of the calibration fit, m 6x, = Uncertainty Associated with Above Variables Finally, the % deviation from the unirradiated panel is:

%D- P-P",%D+ = P+Sp -P, , %D- - p-5p-p.

Pu Pu P.

Where:

%D =-Nominal % Deviation

%D' = Maximim % Deviation, %D- - Minimum % Deviation, p. Average Unirradiated Panel A.D.

Attachment 1 2 PTN-ENG-SEFJ-10-012 Rev. 0 Page 129 of 129