IR 05000331/2006007

IR 05000331-06-007; Florida Power & Light Company; on 03/07/2006 Through 04/21/2006; Duane Arnold Energy Center

ML061580073
Person / Time
Site:	Duane Arnold
Issue date:	06/05/2006
From:	Stone A M NRC/RGN-III/DRS/EB2
To:	VanMiddlesworth G D Florida Power & Light Co
References
IR-06-007
Download: ML061580073 (52)

Text

June 5, 2006

Mr. Gary Van MiddlesworthSite Vice-President Duane Arnold Energy Center 3277 DAEC Road Palo, IA 52324

SUBJECT: DUANE ARNOLD ENERGY CENTER NRC COMPONENT DESIGN BASES INSPECTION (CDBI) INSPECTION REPORT 05000331/2006007(DRS)

Dear Mr. Van Middlesworth:

On April 21, 2006, the U.S. Nuclear Regulatory Commission (NRC) completed a baselineinspection at your Duane Arnold Energy Center. The enclosed report documents the inspection findings which were discussed on April 21, 2006, with you and other members of your staff. The inspection examined activities conducted under your license as they relate to safety, and tocompliance with the Commission's rules and regulations, and with the conditions of your license. The team reviewed selected procedures and records, observed activities, and interviewed personnel. Specifically, this inspection focused on the design of components that are risk significant and have low design margin.Based on the results of this inspection, eight NRC-identified findings of very low safetysignificance, which involved violations of NRC requirements were identified. However, becausethese violations were of very low safety significance and because they were entered into your corrective action program, the NRC is treating the issues as Non-Cited Violations in accordancewith Section VI.A.1 of the NRC's Enforcement Policy. If you contest the subject or severity of a Non-Cited Violation, you should provide a responsewithin 30 days of the date of this inspection report, with the basis for your denial, to the U.S.

Nuclear Regulatory Commission, ATTN: Document Control Desk, Washington, DC 20555-

0001, with a copy to the Regional Administrator, U.S. Nuclear Regulatory Commission - Region III, 2443 Warrenville Road, Suite 210, Lisle, IL 60532-4352; the Director, Office of Enforcement,U.S. Nuclear Regulatory Commission, Washington, DC 20555-0001; and the ResidentInspector Office at the Duane Arnold Energy Center.

G. Van Middlesworth-2-In accordance with 10 CFR 2.390 of the NRC's "Rules of Practice," a copy of this letterand its enclosure will be available electronically for public inspection in the NRC PublicDocument Room or from the Publicly Available Records (PARS) component of NRC's document system (ADAMS). ADAMS is accessible from the NRC Web site at http://www.nrc.gov/reading-rm/adams.html (the Public Electronic Reading Room).

Sincerely,/RA/Ann Marie Stone, ChiefEngineering Branch 2 Division of Reactor Safety Docket No. 50-331License No. DPR-49

Enclosure:

Inspection Report 05000331/2006007(DRS)

w/Attachment:

Supplemental Informationcc w/encl:J. Stall, Senior Vice President, Nuclear and Chief Nuclear Officer R. Helfrich, Senior Attorney M. Ross, Managing Attorney W. Webster, Vice President, Nuclear Operations M. Warner, Vice President, Nuclear Operations Support R. Kundalkar, Vice President, Nuclear Engineering J. Bjorseth, Site Director D. Curtland, Plant Manager S. Catron, Manager, Regulatory Affairs Chairman, Linn County Board of Supervisors D. McGhee, Iowa Department of Public Health G. Van Middlesworth-2-In accordance with 10 CFR 2.390 of the NRC's "Rules of Practice," a copy of this letterand its enclosure will be available electronically for public inspection in the NRC PublicDocument Room or from the Publicly Available Records (PARS) component of NRC's document system (ADAMS). ADAMS is accessible from the NRC Web site at http://www.nrc.gov/reading-rm/adams.html (the Public Electronic Reading Room).

Sincerely,/RA/Ann Marie Stone, ChiefEngineering Branch 2 Division of Reactor Safety Docket No. 50-331License No. DPR-49

Enclosure:

Inspection Report 05000331/2006007(DRS)

w/Attachment:

Supplemental Informationcc w/encl:J. Stall, Senior Vice President, Nuclear and ChiefNuclear Officer R. Helfrich, Senior Attorney M. Ross, Managing Attorney W. Webster, Vice President, Nuclear Operations M. Warner, Vice President, Nuclear Operations Support R. Kundalkar, Vice President, Nuclear Engineering J. Bjorseth, Site Director D. Curtland, Plant Manager S. Catron, Manager, Regulatory Affairs Chairman, Linn County Board of Supervisors D. McGhee, Iowa Department of Public HealthDOCUMENT NAME: Duane Arnold CDBI 2006007.wpdX Publicly Available G Non-Publicly Available G SensitiveX Non-SensitiveTo receive a copy of this document, indicate in the concurrence box "C" = Copy without attach/encl "E" = Copy with attach/encl "N" = No copyOFFICERIIIRIIIRIIINAMEZFalevits:jbBBurgessAMStoneDATE06/05/0606/05/0606/05/06OFFICIAL RECORD COPY G. Van Middlesworth-3-ADAMS Distribution

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GEG KGO GAW1 CAA1 LSL C. Pederson DRPIII DRSIII PLB1 JRK1 ROPreports@nrc.gov EnclosureU.S. NUCLEAR REGULATORY COMMISSIONREGION IIIDocket No:50-331License No:DPR-49Report No:05000331/2006007(DRS)

Licensee:Florida Power & Light Company Facility:Duane Arnold Energy CenterLocation:3299 DAEC RoadPalo, Iowa 52324-9783Dates:March 7, 2006, through April 21, 2006 Inspectors:Z. Falevits, Senior Engineering Inspector, Lead Inspector J. Jacobson, Senior Engineering Inspector C. Brown, Senior Engineering Inspector M. Munir, Engineering Inspector S. Burgess, Senior Reactor Analyst M. Villaran, Electrical Contractor C. Baron, Mechanical ContractorObserver:M. Melnicoff, Engineering Inspector Approved by:A. M. Stone, ChiefEngineering Branch 2 Division of Reactor Safety (DRS)

Enclosure 2

SUMMARY OF FINDINGS

IR 05000331/2006007(DRS); 03/07/2006 - 04/21/2006; Duane Arnold Energy Center;Component Design Bases Inspection.The inspection was a 4-week onsite baseline inspection that focused on the design ofcomponents that are risk significant and have low design margin. The inspection was conducted by regional engineering inspectors and two consultants. Eight Green Non-Cited Violations were identified. The significance of most findings is indicated by their color (Green,

White, Yellow, Red) using Inspection Manual Chapter 0609, "Significance Determination Process (SDP)." Findings for which the SDP does not apply may be Green, or be assigned a severity level after NRC management review. The NRC's program for overseeing the safeoperation of commercial nuclear power reactors is described in NUREG-1649, "ReactorOversight Process," Revision 3, dated July 2000.A.Inspector-Identified and Self-Revealed Findings

Cornerstone: Barrier Integrity

Green.

The team identified a Non-Cited Violation (NCV) of 10 CFR Part 50, Appendix B, Criterion III, "Design Control," having very low safety significance involvingthe control logic of reactor core isolation cooling (RCIC) pump suction valves MO-2516 and MO-2517. Design Change Request 1040 modified the control logic and did not retain the remote-manual closure capability of these containment isolation valves. Thisremote-manual closure capability was specifically addressed in NRC correspondence. As an interim measure, the licensee revised an operating procedure to allow the operators to manually block specific relay contacts in the control room, allowing these valves to be closed if required. The licensee entered the finding into their corrective action program as CAP 041114. The finding was more than minor because failure to retain the remote-manual closurecapability of these valves was associated with the attribute of design control, whichaffected the barrier integrity cornerstone objective of ensuring the functionality of the primary containment isolation valves. The finding was of very low safety significance based on the results of the licensee's analysis and screened as Green using the SDP Phase 1 screening worksheet. (Section 1R21.3.b.2)

Cornerstone: Mitigating Systems

Green.

The team identified a Non-Cited Violation of 10 CFR Part 50, Appendix B,Criterion III, "Design Control," having very low safety significance involving the calculation of low level setpoints for the CST. Specifically, the licensee did not include aquantitative analysis of the transfer time in the calculation and subsequently, did not fullyaddress the potential for air entrainment in the high pressure injection pump due tovortexing. The licensee determined the high pressure injection system was operablebased on available margin in the calculation. The licensee entered the finding into theircorrective action program as CAP 040973.

3The finding was more than minor because the failure to account for this transfer timereduced the margin available to prevent air entrainment into the high pressure coolant injection (HPCI) system and affected the Mitigating Systems cornerstone attribute ofdesign control. The finding was of very low safety significance based on the results of the licensee's analysis and screened as Green using the SDP Phase 1 screening worksheet. The cause of the finding was related to the cross-cutting element of problem identification and resolution. (Section 1R21.3.b.1)*Green. The team identified a Non-Cited Violation of 10 CFR Part 50, Appendix B,Criterion III, "Design Control," having very low safety significance involving licensee's failure to ensure that the torque values specified in the maintenance procedure for safety related and important to safety 250Vdc, 125Vdc, and 48Vdc batteries, were correctly incorporated from vendor specified design data and from the licensee's design standard into the procedure. Consequently, all 250Vdc, 125Vdc, and 48Vdc battery electrical terminal connections were under-torqued during battery replacement activities, in 2003. The licensee's corrective action included performing a condition evaluation to determine status of the batteries, and entering this performance deficiency into their corrective action program for resolution as CAP041156, CAP041422, and CAP 041734.

This finding was more than minor because the batteries procedure deficiency affected plant equipment and was associated with the attribute of design control and equipmentperformance of the Mitigating Systems cornerstone. Specifically, improper torquing could result in unacceptable battery terminal connection resistance and decreased battery capacity, rendering the dc system incapable of performing its required safetyfunction. The finding was of very low safety significance based on the results of the licensee's analysis and screened as Green using the SDP Phase 1 screening worksheet. (Section 1R21.3.b.3)

Green.

The team identified a Non-Cited Violation of 10 CFR 50 Appendix B,Criterion III, "Design Control," having very low safety significance for failure to ensure that proper design control was maintained. Specifically, the licensee failed to perform a comprehensive design review of a 1992 modification that had incorrectly downgraded the quality classification of two level indicating switches. As a result of this team's inquiries, four additional examples of mis-classified equipment were identified. The licensee entered the finding into their corrective action program as CAP041107 and CAP041731.The finding was more than minor because, without proper electrical isolation devices,failure of QL4 (non-safety) classified devices could cause a loss of QL1(safety related)classified equipment. This finding was of very low safety significance based on the results of the licensee's analysis and screened as Green using the SDP Phase 1 screening worksheet. The cause of this finding was related to the cross-cutting aspect of problem identification and resolution, in that, the licensee did not fully evaluate thecondition adverse to quality in 2004. (Section 1R21.3.b.4)*Green. The team identified a Non-Cited Violation of 10 CFR 50, Appendix B, Criterion III, Design Control, having a very low safety significance pertaining to lack of design basis for the values listed in Updated Final Safety Analysis Report Table 8.1-2.

The licensee could not identify an active calculation that supported the values listed in 4the table. In response to this deficiency, the licensee initiated CAP 041395 to developthe basis for the values indicated in the UFSAR table. The finding was more than minor because control relay settings and design voltagevalues could be incorrectly set based on these unsupported values. The finding was of very low safety significance based on the results of the licensee's analysis and screened as Green using the SDP Phase 1 screening worksheet. (Section 1R21.3.b.5)*Green. The team identified a Non-Cited Violation of TS 5.4.1a, "Procedures," having avery low safety significance pertaining to licensee's failure to establish and use an appropriate procedure for charging a single cell of a safety related battery. A portable non-safety related charger was used to charge a single cell of a safety related battery without maintaining the required electrical isolation between the safety related battery and the non-safety related charger. The licensee initiated CAP 041099 to modify existing maintenance procedures.This finding was more than minor because failure to maintain electrical isolation couldrender the safety related battery inoperable. The finding was of very low safety significance based on the results of the licensee's analysis and screened as Green using the SDP Phase 1 screening worksheet. (Section 1R21.3.b.6)

Green.

The team identified a Non-Cited Violation of 10 CFR Part 50, Appendix B,Criterion XI, "Test Control," having very low safety significance for failure to implement a testing program to ensure that the installed safety related and important-to-safety molded case circuit breakers (MCCBs) will perform satisfactorily in service. This issuewas entered into the licensee's corrective action program as CAP041363. The licensee was planning to purchase new test equipment and commence testing a statistical sample of the installed MCCBs to corroborate MCCB operability.The finding was more than minor because the installed MCCBs were not adequatelyexercised or tested and were beyond the manufacturer's design life. This condition could effect breaker coordination, over-current protection, fire prevention, and multipleother safety related and important to safety functions. The finding was of very low safety significance because licensee determined the issue was a qualification deficiency confirmed not to result in loss of operability per "Part 9900, Technical Guidance,Operability Determination Process for Operability and Functional Assessment." Thecause of the finding was related to the cross-cutting aspect of problem identification and resolution. (Section 1R21.4)*Green. The team identified a Non-Cited Violation of 10 CFR Part 50, Appendix B,Criterion V, "Instructions, Procedures, and Drawings," having very low safety significance for failing to maintain adequate procedures to establish alternate ventilation within a minimum time after the onset of a station blackout event. The licensee entered the finding into their corrective action program as CAP 041379 and commenced an extensive root cause investigation.The finding was more than minor because failure to establish alternate ventilation withinthe analyzed time limit could result in excessive temperatures in the rooms and impact the performance of equipment. Although the use of an inadequate procedure increased 5the likelihood of undesirable consequences from an SBO event, the finding was of verylow safety significance because it did not involve a design or qualification deficiency, did not represent a loss of safety function, and did not involve an external initiating event.

The cause of the finding is related to the cross-cutting element of problem identification and resolution. (Section 1R21.6)

B.Licensee-Identified Violations

None

6

REPORT DETAILS

1.REACTOR SAFETYCornerstone: Initiating Events, Mitigating Systems, and Barrier Integrity1R21Component Design Bases Inspection (71111.21).1Introduction The objective of the component design bases inspection is to verify that design baseshave been correctly implemented for the selected risk significant components and that operating procedures and operator actions are consistent with design and licensing bases. As plants age, their design bases may be difficult to determine and an important design feature may be altered or disabled during a modification. The Probabilistic RiskAssessment (PRA) model assumes the capability of safety systems and components toperform their intended safety function successfully. This inspectible area verifies aspects of the Initiating Events, Mitigating Systems and Barrier Integrity cornerstones for which there are no indicators to measure performance. Specific documents reviewed during the inspection are listed in the attachment to the report.In addition, the team reviewed several licensee audits and self-assessments to assesshow effective licensee personnel were at self-identifying problems. The assessment was accomplished by comparing licensee-identified problems with problems that the team identified during this inspection. The sample included a self-assessment in preparation for the CDBI and selected assessments of the Engineering Design Controlprogram..2Inspection Sample Selection ProcessThe team selected risk significant components and operator actions for review usinginformation contained in the licensee's PRA and the Duane Arnold Standardized Plant Analysis Risk (SPAR) Model, Revision 3.21. In general, the selection was based upon the components and operator actions having a risk achievement worth of greater than2.0 and/or a risk reduction worth of greater than 1.005. The operator actions selectedfor review included actions taken by operators both inside and outside of the control room during postulated accident scenarios.The team performed a margin assessment and detailed review of the selected risk-significant components to verify that the design bases have been correctly implemented and maintained. This design margin assessment considered original design reductions caused by design modification, or power uprates, or reductions due to degraded material condition. Equipment reliability issues were also considered in the selection ofcomponents for detailed review. These included items such as failed performance test results, significant corrective action, repeated maintenance activities, maintenance rule (a)(1) status, components requiring an operability evaluation, NRC resident inspectorinput of problem areas/equipment, and system health reports. Consideration was alsogiven to the uniqueness and complexity of the design, operating experience, and the 7available defense in depth margins. In addition, the team performed walkdowns of theselected components to evaluate the as-built design and material condition. A summary of the reviews performed and the specific inspection findings identified are included in the following sections of the report..3 Component Design

a. Inspection Scope

The team reviewed the Updated Final Safety Analysis Report (UFSAR), TechnicalSpecifications (TS), com ponent/system design basis documents, drawings, and otheravailable design basis information, to determine the performance requirements of the selected components. The team used applicable industry standards, such as the American Society of Mechanical Engineers (ASME) Code and the Institute of Electrical and Electronics Engineers (IEEE) Standards, to evaluate acceptability of the systems'design. The review was to verify that the selected components would function as designed when required and support proper operation of the associated systems. Theattributes that were needed for a component to perform its required function included process medium, energy sources, control systems, operator actions, and heat removal. The attributes to verify that the component condition and tested capability wasconsistent with the design bases and was appropriate may include installed configuration, system operation, detailed design, system testing, equipment andenvironmental qualification, equipment protection, component inputs and outputs,operating experience, and component degradation.For each of the components selected, the team reviewed the maintenance history,system health report, and condition reports. Field walkdowns were conducted for allaccessible components to assess material condition and to verify the as-built condition was consistent with the design. Other attributes reviewed are included as part of the scope for each individual component. The following 16 components were reviewed (16 inspection samples):

(1)Torus Suction Motor Operated Valve (MOV) 2321: The team reviewed the MOVcalculations, including required thrust, degraded voltage, maximum differential pressure, and valve weak link analysis, to ensure the valve was capable of performing its function under design conditions. Diagnostic and inservice testing (IST) test results were also reviewed to verify acceptance criteria were met and performance degradation would be identified.The team also reviewed control logic schematic diagrams, the systemdescription, and flow control diagrams to verify the adequacy of valve control logic design and to ensure that the valve was capable of functioning under design conditions. In addition, the team reviewed corrective action documents regarding a valve post-maintenance testing problem to verify the licensee's review, response, and disposition of the problem.

8(2)Residual Heat Removal Heat Exchanger A Bypass Valve, MOV 2030: The teamreviewed the MOV calculations, including required thrust, degraded voltage, maximum differential pressure, and valve weak link analysis, to ensure the valve was capable of performing its function under design conditions. Diagnostic and IST test results were also reviewed to verify acceptance criteria were met and performance degradation would be identified. The team also reviewed the control logic schematic diagrams, the systemdescription, and flow control diagrams to verify the adequacy of valve control logic design and to ensure that the valve was capable of functioning under design conditions. In addition, the team reviewed corrective action documents regarding valve overhaul schedule and periodic test frequency problems to verify the licensee's review, response, and disposition of the problems.(3)Automatic Depressurization Valve PSV4400: The team reviewed control logicschematic diagrams, system description, and flow control diagrams to verify theadequacy of valve control logic design and to ensure that the valve was capable of functioning under design conditions. In addition, the team reviewed the analyses addressing the design and the capacity of the nitrogen supplies associated with this valve, to ensure that there was sufficient capacity to operatethe valve. This nitrogen capacity included an allowance for leakage. The team also reviewed the procedures for leak testing the nitrogen system.(4)125 Vdc Division 1 Safety Related Battery 1D1: The team reviewed variouselectrical documents including battery load and margin calculations, battery float and equalizing voltages, overall battery capacity, performance discharge test (initial acceptance test), weekly battery surveillance tests, quarterly battery surveillance tests, short circuit calculation for distribution panel 1D10, breaker interrupting ratings and electrical coordination. The team also reviewed electrical schematics for selected Appendix R circuits to ensure that coordination existed between the downstream and the upstream fuses. The team performed a walkdown of the battery, chargers, distribution panels, and verified as-built configuration and the rating of the circuit breakers (5)Division II 480Vac Essential Load Center 1B04: The team reviewed electricaldiagrams, system health and status reports, system descriptions, the UFSAR ,circuit breaker vendors' manuals and a technical bulletin, thermography program condition reports, recent preventive maintenance, surveillance testing and theelectrical distribution system calculations to assess t he status and maintenancecondition of the equipment and to verify the adequacy of bus and circuit breaker load capacity, short circuit ratings, and bus voltage. The team interviewed plant engineers concerning the electrical distribution system calculations, powersystem analysis software, and electrical coordination. A walkdown of the loadcenter was conducted to observe general material condition of the selected components. The team also reviewed system operating and surveillance procedures to verifythe adequacy of the low pressure coolant injection (LPCI) loop select 9instrumentation control logic design. Corrective action reports were reviewedregarding the failure of a LPCI swing bus circuit breaker. (6)480 V Safety Related Load Center 1B03: The team reviewed the short circuitcalculation, load flow and voltage drop calculation under various scenarios, and interrupting ratings of the circuit breakers, to ensure that the bus bracing and the circuit breakers can withstand the short circuit current. The team performed a walkdown of the load center to verify the as-built condition.(7)4160Vac Division II Essential Switchgear 1A4: The team reviewed electricaldiagrams, the system health and status report, the system description, theUFSAR, Technical Specifications, circuit breaker vendors' manuals, thermography program reports, protective relay settings, and the electrical distribution system calculations to assess the status and maintenance conditionof the equipment and to verify the adequacy of bus and circuit breaker load capacity, short circuit ratings, protective device coordination, transient performance, and bus voltage.The team interviewed plant electrical engineers concerning the electricaldistribution system calculations, power system analysis software, and electricalcoordination. Walkdown inspections of the essential switchgear buses were conducted to observe its general material condition. An interview was conducted with electrical maintenance personnel regarding switchgear, electrical bus bar, and circuit breaker maintenance and inspection. (8)Division 1 Emergency Diesel Generator 1G031: The team reviewed the dieselgenerator loading calculation including the one that depicts the loading sequenceduring loss of offsite power (LOOP) and loss of coolant accident (LOCA). The team reviewed electrical diagrams, system descriptions, system operatinginstructions, protective relay settings, and the electrical distribution systemcalculations to verify the adequacy of protective relaying scheme and verify that operator actions were consistent with the UFSAR and Technical Specifications.

A walkdown of the diesel generator was conducted to observe its general material condition.The team also reviewed calculations and test results associated with the air, fueloil, cooling water, and ventilation systems for the emergency diesel generator. This review specifically included the capacity of the air start system, leak testingof the air start system, the capacity of the fuel oil storage tanks, and theperformance of the cooling water system heat exchangers. Various conditionreports associated with the air start system and the governor were also reviewedby the team.(9)RPV Low Pressure Permissive for LPCI/Containment Spray (CS) (PS4529): Theteam reviewed the basis for the low pressure permissive setpoint associated with the LPCI and CS injection valves opening under accident conditions. This included a review of the setpoint calculation to verify that opening these valveswould not result in over-pressurization of the LPCI and/or CS systems. Theteam also verified that the setpoint would allow injection flow when required.

10(10) Emergency Service Water Pump (ESW) 1P099B: The team reviewed electricaldiagrams, ESW and river water system (RWS) system descriptions, andcorrective action documentation regarding an underground cable failure in a 125Vdc control power cable supplying the 'A' RWS pump at the intake structure.

The team interviewed plant engineers regarding submergence of the safety related cables in a manhole in the underground duct bank supplying the intake structure, qualification of the cables for submerged operation, cable aging, cablecondition monitoring tests, the licensee's corrective action implementation, and functional testing for manhole sump pumps. In addition, the team reviewed design and corrective action documentation and interviewed plant engineers regarding the licensee's corrective actions for a plant modification that downgraded the safety qualification of level indicating switches.The team also reviewed various calculations associated with the performancerequirements of the ESW pump to verify the capability of the pump to providerequired cooling water to components under transient and accident conditions.

This included a review of the thermal performance analyses for various heat exchangers and the hydraulic analysis of the ESW system. The design of theassociated RWS supply to the ESW pumphouse was also reviewed to verify the adequacy of the water supply to the ESW system.(11)Feeder Breaker 1A311 from Emergency Diesel Generator 1G031 to Bus 1A3

The team reviewed the short circuit calculation for bus 1A3, interrupting ratings of the circuit breakers, selected coordination calculations and electrical schematics to ensure that the switchgear bus bracing and the circuit breakers can withstand the short circuit current. The team performed a walkdown of the switchgear to verify the as-built condition.(12)Reactor Core Isolation Cooling (RCIC) Pump 1P226: The team reviewedvarious analyses associated with both the water side and the steam side of the RCIC pump. This included system hydraulic, steam pressure, and net positivesuction head analyses for the pump. In addition, the team reviewed the RCIC room heat-up analyses to verify that the ambient conditions in the room would be adequate in the event of a station blackout (SBO) or other transient. The teamalso reviewed the qualification documents for the electrical components in the RCIC pump room.(13)RCIC Injection Header Isolation Valve MO2512: The team reviewed the MOVcalculations, including required thrust, degraded voltage, maximum differential pressure, and valve weak link analysis, to ensure the valve was capable of performing its function under design conditions. Diagnostic and IST test results were also reviewed to verify acceptance criteria were met and performance degradation would be identified. The team also reviewed the control logicassociated with this valve to verify that it would function as required to provide injection flow under transient conditions. The team reviewed limited power circuit current calculations, the MOV specification data sheet, and interviewed plant engineers to verify the capability of the valve to operate as required underdegraded voltage conditions.

11(14)161kV / 4.16kV Startup Transformer 1X003: The team reviewed electricaldiagrams, the system description, the UFSAR, thermography program reports,recent preventive maintenance and surveillance testing and the electricaldistribution system calculations to assess the status and maintenance conditionof the transformer and to verify the adequacy of the grid voltage, protective device settings, and transformer load capacity. Several interviews were conducted with the electrical maintenance engineer regarding preventive maintenance of the transformer and condition monitoring tests. A walkdown of the Startup Transformer and bus duct was conducted to observe its general material condition. A minor modification to the transformer's sudden pressure seal-in relay was also reviewed.(15)34.5kV / 4.16kV Standby Transformer 1X004: The team reviewed electrical oneline diagrams, single line meter and relay diagrams, the system description, theUFSAR, thermography program reports, recent preventive maintenance and surveillance testing, and the electrical distribution system calculations to assessthe status and maintenance condition of the transformer and to verify the adequacy of the grid voltage, protective device settings, and transformer load capacity. Several interviews were conducted with the electrical maintenance engineer regarding preventive maintenance, condition monitoring tests, and data trending. A walkdown of the standby transformer, connections, and cable trays was conducted to observe the general material condition.(16)125 Vdc Division 1 Battery 1D1 Replacement Modification EMA A50996: Theteam reviewed the modification package that replaced the 125 Vdc battery 1D1 to ensure that the modification and the installation was done in accordance with the design requirements. The team also performed a walkdown of the battery and associated distribution panels to assess the as-built condition and interviewed the dc system engineer.

b. Findings

The team identified six findings of very low safety significance associated with Non-CitedViolations and one unresolved item.

.1 Calculation Deficiency for Potential Vortexing in CSTIntroduction:

The team identified a Non-Cited Violation (NCV) of 10 CFR Part 50,Appendix B, Criterion III, "Design Control," having very low safety significance (Gr een)involving the calculation of low level setpoints for the condensate storage tank (CST). The calculation did not fully address the potential for air entrainment due to vortexing inthe CST. Specifically, the licensee failed to account for the time required for the systemvalves to change position after the low level setpoint was reached. This omission reduced the margin available to prevent entrained air from entering the HPCI system. Inaddition, the team determined that this issue had been previously identified and had notbeen effectively resolved.

Description:

The team reviewed calculation CAL-E93-027, "Condensate Storage TankLow Level LS5218 and LS5219," Revision 3. This calculation provided the basis for CST low level setpoint, which was designed to automatically transfer the suctions of the RCIC and HPCI pumps from the CST to the torus when the useable water in the CST was depleted. This setpoint value was included in Technical Specifications 3.3.5.1 and3.3.5.2. The team noted that this calculation did include an allowance for vortexingwithin the CST, but it did not include a quantitative analysis of the time required for the valves to change position after the low level setpoint was reached. (The level in the tank would continue to decrease as the valves changed positions.) Instead, the calculation included an assumption which stated, in part, "In the event that air entrainment occurs inthe CST, it will be for less than one minute, which is judged to have insignificant effecton HPCI performance." The basis for this assumption was not included in the calculation.The team also determined that NRC Inspection Report 05000331/2004006, datedMarch 9, 2004, included an NCV of 10 CFR Part 50, Appendix B, Criterion XVI, "Corrective Action" related to the same concern. The 2004 inspection report stated that this issue had been identified by the licensee during a December 2003 self-assessment but had not been appropriately addressed in the corrective action program. On February 12, 2004, the licensee initiated CAP030703 to address the issue. This CAPand the related corrective action documents had been closed based on the statement placed in Revision 3 of CAL-E93-027 (dated November 19, 2004). The team determined that the addition of this assumption to the calculation had not effectivelyresolved the concern.On March 16, 2006, the licensee initiated CAP040973 and planned to include aquantitative analysis of the transfer time in the calculation. The licensee determined thatthe calculation contained some conservative assumptions which should compensate for the loss of margin due to the failure to account for the valves' repositioning. Therefore, the licensee concluded that the HPCI system was operable.

Analysis:

The team determined that the failure to include a quantitative analysis of thetransfer time in the setpoint calculation was a performance deficiency and a finding.

The team determined that the finding was more than minor in accordance with Inspection Manual Chapter (IMC) 0612, "Power Reactor Inspection Reports,"

Appendix B, "Issue Dispositioning Screening," because it was associated with the attribute of design control, which affected the Mitigating Systems cornerstone objective of ensuring the availability and reliability of the HPCI system to respond to accidentconditions. Specifically, the failure to account for this transfer time reduced the margin available to prevent air entrainment into the HPCI system.The team evaluated the finding using IMC 0609, Appendix A, "SignificanceDetermination of Reactor Inspection Findings for At-Power Situations," Phase 1 screening, and determined that the finding screened as Green because it was not adesign issue resulting in loss of function per Part 9900, Technical Guidance, did not represent an actual loss of a system's safety function, did not result in exceeding a TSallowed outage time, and did not affect external event mitigation. The basis for this conclusion was that despite the loss of design margin, the HPCI system would haveperformed its safety function in the event of an accident.

13The cause of this finding was related to the cross-cutting aspect of problem identificationand resolution. The team determined that this condition was previously identified by the licensee's 2003 self-assessment and by the NRC in 2004; however, in each case,corrective actions had been initiated to address the issue, but were closed without fully resolving the concern.

Enforcement:

Title 10 CFR Part 50, Appendix B, Criterion III, "Design Control,"required, in part, that measures be established to assure that the design basis, namely the specific values (requirements) derived from analysis (based on calculation and/or experiments) of the effects of a postulated accident for which a structure, system, orcomponent must meet its functional goals are correctly translated into specifications, drawings, procedures, and instructions.Contrary to the above, as of March 16, 2006, the licensee failed to assure that the lowlevel CST setpoint was adequate to perform it's design function. Specifically, calculation CAL-E93-027, Revision 3, did not assure that the setpoint would preclude HPCI pumpfailure due to air entrainment under accident conditions. Because this violation was of very low safety significance and it was entered into the licensee's corrective action program, this violation is being treated as an NCV, consistent with Section VI.A.1 of the NRC Enforcement Policy (NCV 05000331/2006007-01(DRS)). The licensee entered thefinding into their corrective action program as CAP040973 to revise the affected calculation.

.2 RCIC Pump Suction Valves Automatic Control LogicIntroduction:

The team identified an NCV of 10 CFR Part 50, Appendix B, Criterion III,"Design Control," having very low safety significance (Green) involving the control logic of RCIC pump suction valves MO-2516 and MO-2517. These valves, in the suction piping from the torus to the RCIC pump, were designed to automatically open during a low level condition in the CST. This design, which was implemented by Design Change Request (DCR) 1040, failed to retain the remote-manual closure capability of thesecontainment isolation valves. This remote-manual closure capability was specificallyaddressed in NRC correspondence.

Description:

The team reviewed DCR 1040, "RCIC Auto-Suction Switchover from theCST to the Suppression Pool" during the inspection. This design change was implemented in response to NUREG-0737, Item II.K.3.22, "Automatic Switchover ofReactor Core Isolation Cooling System Suction." The acceptance criteria associated with this NUREG item stated, in part, "...the c apability of remote manual containmentisolation shall be retained." The team noted that the design change, as implemented,failed to retain this remote manual isolation capability when a low CST level signal waspresent.In response to this finding, the licensee initiated CAP041114 on March 22, 2006. Thelicensee determined that the as-installed design was a deviation from an NRC commitment and that the condition did not result in an operability concern. As an interimmeasure, the licensee revised an operating procedure to allow the operators to manually block specific relay contacts in the control room, allowing these valves to be closed if 14required until plans to modify the valves control logic could be evaluated andimplemented.

Analysis:

The team determined that the failure to retain the capability of remote m anualcontainment isolation was a performance deficiency and a finding. The team determined that the finding was more than minor in accordance with Inspection Manual Chapter (IMC) 0612, "Power Reactor Inspection Reports," Appendix B, "Issue Dispositioning Screening," because it was associated with the barrier integrity attribute of design control, which affected the barrier integrity cornerstone objective of providing reasonable assurance that physical barriers protect the public from radionuclide releases by ensuring the functionality of the primary containment. Specifically, under certain circumstances, the design change prevented the automatic and remote-manual closure of two containment isolation valves. The team reviewed IMC 0609, "Significance Determination Process (SDP)," dated May 19, 2005, Appendix A, "Determining the Significance of Reactor Inspection Findings for At-Power Situations," dated December 1, 2004. The team determined that thebarrier integrity cornerstone was affected because the licensee incorrectly modified the control logic of RCIC suction isolation valves MO-2516 and MO-2517 and consequently failed to implement the design basis requirement to maintain remote manual containment isolation capability under all conditions. Because the finding did notrepresent an actual open pathway in the physical integrity of the reactor containment orinvolve an actual reduction in defense-in-depth for the atmospheric pressure control or hydrogen control functions of the reactor containment, the team determined the findingto be of very low safety significance. The basis for this conclusion was that the RCIC system and containment would have performed their safety functions in the event of anaccident.The team concluded this finding did not have a cross-cutting aspect.

Enforcement:

Title 10 CFR Part 50, Appendix B, Criterion III, "Design Control,"required, in part, that measures be established to assure that specific functions to be performed by a structure, system, or component of a facility are correctly translated intospecifications, drawings, procedures, and instructions. The RCIC suction isolation valves MO-2516 and MO-2517 are containment isolation valves. Contrary to the above, as of March 22, 2006, Design Change Request 1040, "RCICAuto-Suction Switchover from the CST to the Suppression Pool" modified the control logic of MO-2516 and MO-2517 and prevented remote manual containment isolation capability from the control room under some conditions. However, because thisviolation was of very low safety significance and it was entered into the licensee's corrective action program, this violation is being treated as an NCV, consistent with Section VI.A.1 of the NRC Enforcement Policy (NCV 05000331/2006007-02(DRS)). The licensee entered the finding into their corrective action program as CAP041114.

.3 Inadequate Torquing of Electrical Battery Connections Due to Inadequate MaintenanceProcedure for 250Vdc, 125Vdc, and 48Vdc Battery TerminationsIntroduction:

The team identified an NCV of 10 CFR Part 50, Appendix B, Criterion III,"Design Control," having very low safety significance (Green) for failure to implement 15adequate design control of vendor and licensee's design inputs. Specifically, thelicensee failed to incorporate correct vendor and licensee specified design torquing values into the batteries' maintenance procedure used for electrical terminations.

Consequently, lower torquing values have been used to torque the battery terminal connections during the installation of the new safety related 250Vdc and 125Vdc, and important to safety 48Vdc batteries, in 2003.

Description:

During field walkdown and design review of selected dc systemcomponents, the team identified that incorrect electrical termination torque values werespecified in maintenance procedure BATTRY-C173-01, Revision 21, for the 250Vdc and 125Vdc, (1D1, 1D2 and 1D4) safety related batteries and for the 48Vdc (1D93)important to safety batteries. Specifically, the procedure specified incorrect initial torque values (new batteries) and subsequent (maintenance) torque values required for torquing battery electrical connections. The licensee used the battery vendor manual RS-1476 (C&D Technologies) as thesource document for determining the cell-to-cell (intercell) connection torque values for the batteries. The C&D vendor manual specified for initial installation of cell to cell connections (using 5/16-18 brass stud) 110 to 120 in-lb. However, maintenance procedure BATTRY-C173-01 specified required torque values of 100 to 110 in-lb. The licensee used Maintenance Directive MD-042, "Bolting Practices," Revision 6, asthe source document for determining the required initial torquing values for bolt connections at the terminal end plate to battery cable lugs. Maintenance Directive MD-042 specified (using 5/16-18 bolts) 120 in-lb for lubricated bolts and 160 in-lb for unlubricated bolts. However, procedure BATTRY-C173-01 showed required torque values of 150 to 160 in-lb for initial torque for the bolts provided. The team noted that for this application, the licensee used stainless steel bolts, washers and nuts. The C&D vendor manual specified 160 to 170 in-lb for similar stainless steel bolts, washers and nuts applications (C&D Table 3, bolt assembly C). The licensee informed the team that the procedures will be revised to use the vendor recommended values.The team determined that lower torquing values were inadvertently used in the field totorque the electrical connections on the 250Vdc,125Vdc and 48Vdc batteries.

Maintenance work orders (WOs) A50996, A53415, and A53416, were used in 2003 by the licensee to torque the battery connections on the new batteries. The WOs referred the technicians to procedure BATTRY-C173-01 for torquing values to be used. The WOs had one sign off step for the torquing activity and no specific as left torque values were recorded for the batteries. The exact as-left torquing values could not be determined from the work orders. In response to this concern, the licensee promptly contacted the vendor for technicaladvice and performed a condition evaluation to determine status of the batteries. The vendor informed the licensee that the as-left torque values "are acceptable for the time being" but that they should be re-torqued to the vendor specified values at the nextmaintenance interval. The licensee concluded that since the last battery connection resistance measurements were acceptable, the batteries were operable but nonconforming. At the end of the inspection, the licensee initiated WOs A71501, 16A71502, A71503, and A71797 to re-torque the battery connections for the 250Vdc,125Vdc, and 48Vdc to the vendor specified torque values.

Analysis:

The team determined that the use of an inadequate maintenance procedureto perform torquing on electrical terminations of safety related batteries was a performance deficiency and a finding. The team determined that the finding was morethan minor in accordance with IMC 0612, Appendix B, "Issue Disposition Screening," in that the finding was associated with the attribute of procedure quality and equipmentperformance and affected the Mitigating Systems cornerstone objective of ensuring the availability and reliability of the dc power system to respond to initiating events toprevent undesirable consequences. Specifically, incorrect torquing requirements specified in the batteries maintenance procedure, which were subsequently translated into field installations of safety related dc batteries, could potentially result in unacceptable battery terminal connection resistance and decreased battery capacity, rendering the dc system incapable of performing its required safety function.The team evaluated the finding using IMC 0609, Appendix A, "SignificanceDetermination of Reactor Inspection Findings for At-Power Situations," Phase 1 screening, and determined that the finding screened as Green because the licenseedetermined the issue was a qualification deficiency confirmed not to result in loss of operability per "Part 9900, Technical Guidance, Operability Determination Process forOperability and Functional Assessment." The basis for this conclusion was that despitethe use of lower than the vendor specified torque values , the dc system would haveperformed its design function as determined by the licensee's condition evaluation. The team concluded this finding did not have a cross-cutting aspect.

Enforcement:

Title 10 CFR Part 50, Appendix B, Criterion III, "Design Control,"required, in part, that measures shall be established to assure that applicable design basis are correctly translated into specifications, drawings, procedures and instructions.Contrary to the above, as of March 24, 2006, the licensee failed to ensure that thetorque values specified in safety related and important to safety batteries maintenance procedure BATTRY-C173-01, for 250Vdc, 125Vdc, and 48Vdc batteries, were correctly translated from vendor specified design data and from the licensee's design standard into the procedure. Consequently, all 250Vdc, 125Vdc, and 48Vdc battery terminal connections were under-torqued during battery replacement activities, in 2003.

Because the violation was of very low safety significance, this violation is being treated as an NCV consistent with Section VI.A.1 of the NRC Enforcement Policy (NCV 05000331/2006007-03 (DRS)). The licensee entered the finding into their corrective action program as CAP041156, CAP041422, and CAP 041734.

.4 Electrical Components Downgraded from Safety related to Non-Safety Related Withoutthe Required Isolation DevicesIntroduction:

The team identified an NCV of 10 CFR Part 50, Appendix B, Criterion III,"Design Control," having very low safety significance (Green) for failure to ensure that proper design control was maintained. Specifically, the licensee failed to perform a comprehensive design review to determine whether a modification that incorrectly 17downgraded the quality classification of two level indicating switches, also incorrectlyclassified other equipment or components associated with that modification. Inresponse to the team's concern, the licensee conducted a brief review of the modification package, as described in CAP041107, and identified additional examples of mis-classified components.

Description:

In 1992, while implementing a design modification package DCP 1411(installation of inverters), level indicating switches LIS4935A and LIS4935B at the residual heat removal service water (RHRSW)/emergency service water (ESW) pit weredowngraded from safety related (quality classification level QL1) to non-safety related (quality classification level QL4) without providing the required electrical isolation devices. The LISs cause solenoid valves SV4934 and SV4935 in the river water system(RWS) to de-energize when the level in the RHRSW / ESW pits drops to approximately20 feet. When the solenoid valves de-energize, the RWS make-up control valves CV4914 and CV4915 go to the fail-safe open position, thereby providing a full make-up water flow path from the RWS to the RHRSW/ESW pit. The two RWS make-up control valves are safety-related components.Electrical design requirements in the Institute of Electrical and Electronic Engineers(IEEE) Std. 308 require electrical isolation points between safety related and non-safety related circuits. The electrical isolation point was provided to maintain the independence of Class 1E circuits and equipment so that the safety functions required during and following any design basis event can be accomplished. This is especially important during a failure in the non-safety related circuit so that the integrity of thesafety related circuit is maintained.In February 2004, the licensee initiated a corrective action item (CAP030637) titled"River Water Supply Emergency Makeup Solenoids Installed on Wrong Division" to document several problems affecting the RWS, including the discovery that modification package DCP1411 (installation of inverters) had incorrectly changed the safety qualification level for the RHRSW/ESW pit level indicating switches LIS 4935A andLIS4935B from quality classification level QL1 to QL4 (in 1992). As part of the corrective action, the licensee performed an apparent cause evaluation (ACE001348, February 2004,) and identified a deficiency in the modification package DCP1411 which incorrectly stated that the inverters would not affect the operation of any of theconnected safety systems. The licensee also upgraded the safety qualification of thelevel indicating switches LIS4935A and LIS4935B from QL4 back to QL1, 12 years after the inverter installation modification was originally implemented.In February, 2004, the NRC resident inspectors issued a 10 CFR Part 50, Appendix B,Criterion III, "Design Control." NCV in inspection report 05000331/2004002. Theviolation stated that the licensee had failed to ensure that proper design control wasmaintained when the level indicating switches LIS4935A and LIS4935B at the RHRSW/ESW pit were downgraded to non-safety related without providing appropriate isolation devices. During this inspection, the team noted that the licensee had not reviewed themodification package to determine whether other equipment or components had been incorrectly classified. The licensee indicated that focus of the corrective action item 18(CAP030637) and the associated apparent cause evaluation (ACE001348) inFebruary 2004, was on the divisional cross-tie issue. The error in the quality classification level was considered to be a secondary issue, with minimal impact on the plant, that could be addressed by correcting and documenting the quality level classification. The licensee issued a corrective action document (CAP041107) on March 22, 2006, to perform a comprehensive review of modification package DCP1411 to determine whether any other equipment or components might also have been incorrectly classified. In response to the team's immediate concern, the licensee conducted a brief review ofmodification package DCP1411 and identified four additional examples where the licensee mistakenly downgraded components from QL1 to QL4. These included input voltage and current meters EI1D15A, EI1D25A, II1D15A, and II1D25A which were tied directly into electrical power inputs for inverters 1D15 and 1D25 with no required isolation provided. Failure of these quality classification QL4 devices could adversely affect the performance of quality classification QL1 equipment. The inspectors were concerned that because of this mis-classification, the licensee could have replaced these components with non-safety related components.Analysis: The team determined that licensee's failure to perform a comprehensivereview of a modification with known deficiencies was a performance deficiency and a finding. The team determined that the finding was more than minor in accordance withIMC 0612, Appendix B, "Issue Dispositioning Screening," because it was associated with the attribute of design control, which affected the Mitigating Systems cornerstone objective of ensuring the availability and reliability of the River Water System pumps torespond to initiating events to prevent undesirable consequences. Specifically, without proper electrical isolation devices, failure of QL4 (non-safety) classified devices could cause a loss of QL1(safety related) classified equipment. The team evaluated the finding using IMC 0609, Appendix A, "SignificanceDetermination of Reactor Inspection Findings for At-Power Situations," Phase 1 screening, and determined that the finding screened as Green because it was not adesign issue resulting in loss of function per Part 9900, Technical Guidance, did not represent an actual loss of a system's safety function, did not result in exceeding a TSallowed outage time, and did not affect external event mitigation. The cause of this finding was related to the cross-cutting aspect of problem identificationand resolution. Specifically, the licensee did not fully evaluate the condition adverse to quality in 2004. The licensee had an opportunity to identify additional problems with the modification package but had not conducted an extent of condition review on the modification package.

Enforcement:

10 CFR Part 50, Appendix B, Criterion III, "Design Control," requires, inpart, that design changes, including field changes, are subject to the design control measures commensurate with those applied to the original design. Electrical design requirements in the Institute of Electrical and Electronic Engineers (IEEE) Std. 308 require electrical isolation points between safety related and non-safety related circuits.

19Contrary to the above, during the original design review in 1992 and a subsequentreview in 2004, the licensee failed to perform an adequate design review of modification package DCP1411 which had incorrectly downgraded input voltage and current meters EI1D15A, EI1D25A, II1D15A, and II1D25A from safety related to non-safety related. As a result, these non-safety related components were electrically connected to safety related components without the required electrical isolation. However, because this violation was of very low safety significance and it was entered into the licensee's corrective action program, this violation is being treated as an NCV, consistent with Section VI.A.1 of the NRC Enforcement Policy (NCV 05000331/2006007-04 (DRS)). The licensee entered the finding into their corrective action program as CAP041107, CAP041731, CAP 042872, and condition evaluation CE003650.

.5 Required Voltages and Rated Amps on 4.16kV, and 480V Buses, UFSAR Table 8.2-1,Had No Documented Design BasisIntroduction:

The team identified an NCV of 10 CFR Part 50, Appendix B, Criterion III,"Design Control," having a very low safety significance (Green). This finding pertains to lack of design basis for the values listed on UFSAR Table 8.2-1. The licensee could not identify an active calculation that supported the values listed in the UFSAR.

Description:

Table 8.2-1 in the UFSAR, "Bus Voltages for Minimum and MaximumOffsite Grid Voltage Variance," listed the:

(1) required, minimum, and maximum voltages and

(2) continuous and rated amps for the 4160V switchgears, 480V load centers, and the 480V motor control centers. The team identified that there was nodesign basis for the numbers given in the table and an active calculation that supportedthese values was not available for review. The licensee determined that the values in the table were obtained from a calculationthat was superseded by a new calculation and that the table was supposed to havebeen removed in Revision 14 of the UFSAR. The team noted that this new calculation did not support the values in this table; therefore, the basis for the values in the tablecould not be established.The team determined that not having a design basis for the values listed in the UFSARhas led and could lead to erroneous conclusions if these numbers were to be used. For example:*During the licensee's self-assessment in December 2005, the licensee initiatedCAP 039366 when a discrepancy with minimum grid voltage and the setpoints for the emergency diesel generator transfer was discovered. The actual setpoints were at 92.2 percent bus voltage; however, Table 8.2-1 reflected 84.8percent to 89.1 percent bus voltages. Therefore, it appeared that the transferwould occur at a different grid voltage. The licensee later determined that the values in the table were valid only when all of the 4.16kV buses, safety and non-safety, were connected to the startup transformer and were fully loaded with the grid voltage at 95 percent. These values were not valid for routine, normal power operation. The licensee made an erroneous conclusion using the values from Table 8.2-1.

20*During the power uprate activities, a licensee individual obtained a copy of theUFSAR which contained Table 8.2-1. The individual revised the table to remove a "note" and submitted it with the other UFSAR changes for Revision 17.

(Therefore, Table 8.2-1 which had been removed in Revision 14 was apparently reintroduced into Revision 17.) The licensee did not believe these values were used in conjunction with the power uprate but nonetheless, its inclusion in the UFSAR did not prevent use of the values. At the time of the inspection, the team could not determine if the values were used inany other design application; however, concluded that the table could be referenced invarious calculations and design changes. The licensee acknowledged this deficiency and entered it into the corrective action program as CAP 041395 to evaluate removing the table or establishing the basis for the values.

Analysis:

The team determined that the failure to have a design basis for the voltagevalues listed in the UFSAR table was a performance deficiency and a finding. The team determined that the finding was more than minor in accordance with IMC 0612, Appendix B, "Issue Dispositioning Screening," because it was associated with the attribute of design control, which affected the Mitigating Systems cornerstone objective of ensuring the availability of the preferred power source. Specifically, the non-supported values contained in the UFSAR table could have resulted in incorrect control relay settings and design voltage values.

The team evaluated the finding using IMC 0609, Appendix A, "SignificanceDetermination of Reactor Inspection Findings for At-Power Situations," Phase 1 screening, and determined that the finding screened as Green because it was not adesign issue resulting in loss of function per Part 9900, Technical Guidance, did not represent an actual loss of a system's safety function, did not result in exceeding a TSallowed outage time, and did not affect external event mitigation.The team concluded this finding did not have a cross-cutting aspect.

Enforcement:

Title 10 CFR Part 50, Appendix B, Criterion III, "Design Control", requires,in part, that design control measures shall provide for verifying or checking the adequacy of design, such as by the performance of design reviews, by the use of alternate or simplified calculational methods, or by the performance of a suitable testing program. Table 8.2-1 in the UFSAR, "Bus Voltages for Minimum and Maximum Offsite Grid Voltage Variance," listed the:

(1) required, minimum, and maximum voltages and

(2) continuous and rated amps for the 4160V switchgears, 480V load centers, and the 480V motor control centers. Contrary to the above, the licensee failed to maintain adequate design control withrespect to UFSAR Table 8.2-1. Specifically, the values listed in the table were not supported by an active calculation or other means to verify the design basis. However, because this violation was of very low safety significance and because the issue was entered into the licensee's corrective action program, this violation is being treated as an NCV, consistent with Section VI.A.1 of the Enforcement Policy (NCV 05000331/2006007-05(DRS)). This issue was entered into the licensee's corrective action program as CAP041395.

.6 A Portable Non-Safety Related Charger Used to Charge a Single Cell of a 125 VdcSafety related Battery Without Electrical Isolation.

Introduction:

The team identified an NCV of Technical Specification 5.4.1a,"Procedures," having a very low safety significance (Green) involving licensee's failure to establish and use an appropriate procedure when charging a single cell of a safety related battery. A portable non-safety related charger was used to charge a single cell of a safety related battery without maintaining electrical isolation between the safety related battery and the non-safety related charger.

Description:

Section 8.3.1.1.2 of UFSAR, "Safety Design Bases," indicated that theelectric power systems were designed to meet the intent of IEEE Standard 308,"Standard Criteria for Class 1E Power Systems for Nuclear Power Generating Stations."

The IEEE Standard states that non Class 1E circuits shall be independent and shall have proper isolation from Class 1E systems and components. The team identified thatthe licensee used a portable non-safety related charger to charge a single cell of a safety related battery and did not maintain electrical isolation between the safety related battery and the non-safety related charger. Without proper isolation capability, anelectrical fault on the non-safety related battery charger could have propagated to the safety related battery.

Analysis:

The team determined that failure to establish an appropriate procedure, toensure proper electrical isolation when charging a single cell on the safety related batteries was a performance deficiency and a finding. The team determined that the finding was more than minor in accordance with IMC 0612, Appendix B, "Issue Disposition Screening," in that the finding was associated with the attribute of procedurequality, which affected the Mitigating Systems cornerstone objective of ensuring the availability and reliability of the dc power system to respond to initiating events toprevent undesirable consequences. Specifically, lack of electrical isolation protective devices between the non-Class 1E single cell battery charger and safety related battery could potentially result in not interrupting a fault on the non-Class 1E charger and render the safety related battery incapable of performing its required safety function.The team evaluated the finding using IMC 0609, Appendix A,"SignificanceDetermination of Reactor Inspection Findings for At-Power Situations," Phase 1 screening, and determined that the finding screened as Green because it was not adesign issue resulting in loss of function per GL 91-18, did not represent an actual loss of a system's safety function, did not result in exceeding a TS allowed outage time, anddid not affect external event mitigation. In addition, there was no actual fault on the non-Class 1E charger that resulted in rendering any of the station batteries incapable of performing their required safety function.The team concluded this finding did not have a cross-cutting aspect.

Enforcement:

Technical Specification 5.4.1a required, in part, that written proceduresshall be established, implemented, and maintained covering the applicable procedures recommended in Appendix A of Regulatory Guide 1.33. Appendix A, Item 9.a., stated that maintenance that can affect the performance of safety related equipment should beperformed in accordance with written procedures appropriate to the circumstances.

22Contrary to this requirement, the licensee failed to establish an adequate procedure tobe used when charging a single cell battery. Specifically, work orders which provided instructions for using a portable non-safety related charger to charge a single cell of a safety related battery did not ensure electrical isolation between the safety related battery and the non-safety related charger as required. However, because this violation was of very low safety significance and because the issue was entered into the licensee's corrective action program, this violation is being treated as an NCV, consistent with Section VI.A.1 of the Enforcement Policy (NCV 05000331/2006007-06 (DRS)). The licensee's initial corrective action included not performing single cell charging on the station batteries until the procedure was revised. The licensee initiated CAP 041099 to revise Battery Maintenance Procedure BATTRY C173-01 to include information on single cell charging to require Class 1E fuses for isolation between the single cell battery charger and the safety related station batteries.

.7 Potential Design Deficiency Concerning Cable SeparationIntroduction:

The team identified an unresolved item concerning a potential designissue with respect to flooding of structures housing Division 1 and 2 cables.Description: Following a 125Vdc underground control cable failure in the stationswitchyard in April of 2003, the licensee initiated an action plan to develop and establish a program to evaluate potential degraded underground cables. In May 2004, before the licensee had implemented corrective actions from the April 2003 cable failure, an additional 125Vdc control cable failure occurred in an underground duct supplying the intake structure. At that time, the NRC resident inspector issued an NCV 05000331/2004003-03 for failure to take prompt corrective actions for potential degraded underground cable after the April 2003 switchyard cable failure. During this inspection, the team identified that some of the corrective actions initiatedafter the May 2004 event had been closed or dropped without action. For example, condition evaluation CE001704 included a plan to replace all the safety related ac and dc cables to the intake structure. However, the team noted that the corrective actionprogram did not contain an action to track the implementation of the cable replacementproject and determined that the original corrective action item (CAP031811) had been incorrectly closed out prior to completion of all corrective action activities. In addition, corrective action OTH038404 had been initiated in July 2004 to develop a systematicapproach to electrical cable aging. The team identified that no action had been taken to develop the cable evaluation program. The team also identified a concern with respect to the licensee's corrective actions toNCV 5000331/2004003-03. Specifically, in June 2004, the licensee found about 4 feet of water in a manhole (1MH111/2MH209) along the cable run to the intake structure.

The manhole configuration consisted of a concrete compartment with a central masonry block fire barrier wall (not impervious to water) separating the cable trays of Division I and Division II. The safety related cables routed through the manhole included:Division I4.16kV power to 1X91 transformer for essential 480Vac load center 1B09125Vdc control power for River Water System pumps motor control 23125Vdc control power for essential 480Vac load center 1B09120Vac annunciator (pump trip)Division II4.16kV power to 1X20 transformer for essential 480Vac load center 1B20125Vdc control power for River Water System pumps motor control 125Vdc control power for essential 480Vac load center 1B20 120Vac annunciator power (pump trip)The water had covered all of the Division 1 and 2 cables. At that time, the licenseedetermined that a dead snake prevented the level switch from activating the sump pump. The team determined that none of the safety related cables in these cableducts/trays were qualified for continuous submerged operation and that the annual-frequency preventive maintenance to verify the functionality of manhole sump pumps had not yet been approved for use; therefore, it had not yet been performed. On April 19, 2006, the licensee initiated preventive maintenance procedures to test the functionality of manhole sump pumps and found a non-functioning sump pump in one of the manholes (MH209). The team was concerned that a common mode failure could occur between divisionsdue to non-functioning manhole sump pumps. Although the central masonry block fire barrier wall separated the Divisional cables, it was not designed to prevent flooding of both compartments. In addition, as observed in May 2004 and April 2006, it was possible to have a non-functioning sump pump without notice. The team considered this potential design issue an Unresolved Item (URI 05000331/2006007-07(DRS))

pending further NRC review of design and separation requirements. Because the manhole was currently free of water, the team was not concerned withcurrent operability of the cables.

.4 Operating Experience

a. Inspection Scope

The team reviewed six operating experience issues (6 samples) to ensure these issues, either NRC generic concerns or identified at other facilities, had been adequatelyevaluated and addressed by the licensee. The operating experience issues listed below were reviewed as part of this inspection effort:DAEC OE 001223 - HFA Relay Coil Spool Cracking, dated January 15,2004;DAEC OE 004043 - Loss of Startup Transformer Offsite Power Source, datedMarch 3, 2005;DAEC OE 001658 - Molded Case Circuit Breaker Failures Identified DuringTesting, dated October 28, 2004;DAEC OE 003945 - Safety related Battery Charger Degraded Output Voltage,dated March 1, 2005; 24DAEC CAP027849 - 1D25 (120VAC Instrument Power Supply) Tripped on OutputUndervoltage, dated April 20, 2004; andNRC IN 98-40 - Design Deficiencies Can Lead to Reduced ECCS Pump NetPositive Suction Head during Design-Basis Accidents , dated December 14,1998.

b. Findings

Failure to Establish and Perform a Testing Program for Molded Case Circuit Breakers(MCCBs)Introduction: The team identified an NCV of 10 CFR Part 50, Appendix B, Criterion XI,"Test Control," having a very low safety significance (Green), for the licensee's failure to establish a MCCB testing program, in accordance with written test procedures, and perform the required testing, to ensure that the installed molded-case circuit breakers (MCCBs) would perform satisfactorily in service.

Description:

The team reviewed the licensee's evaluation of industry operatingexperience OE001658, "MCCB Failures Identified During Testing at ANO 1 [Arkansas Nuclear One]," dated July 30, 2004. This external operating experience detailed how four MCCBs failed to trip within the prescribed acceptance criteria. All of the failures were 480 Vac, 3-phase, type HFB MCCBs manufactured by Westinghouse. The external OE documented that an additional 13 (17 total of 120) breakers subsequently failed the testing acceptance criteria. The cause of the failures was attributed to "failed/inadequate lubricant." Westinghouse issued Technical Bulletin TB-04-13 in response to the ANO 1 breaker failures. In TB-04-13, Westinghouse established a "design life" of 20 years for type HFB MCCBs. Additionally, this type of breaker was no longer manufactured or supported by Westinghouse and was therefore obsolete. The purpose of OE001658 was to assess the possible impact of TB-04-13 on the plant. The team noted that additional industry experience was available regarding MCCBsincluding NRC Information Notices (INs)93-026 and 93-064 which identified genericconcerns with ageing MCCBs. In particular, IN 93-64, "Periodic Testing and Preventive Maintenance of Molded Case Circuit Breakers," stated:

Detecting or assessing degradation could only be accomplished through appropriate periodic testing and monitoring. Certain MCCB tests (such as individual pole resistance, 300-percent thermal overload, and instantaneous magnetic trip tests) performed periodically were found to be effective along with the additional techniques of infrared temperature measurement and vibration testing. The team noted that the licensee's evaluation acknowledged that MCCBs were subject topotential age-related degradation which could result in a failure to trip in accordance with the published time-current characteristic curves due to various factors such as grease hardening. In addition, trip set-point drifts has been exhibited in such breakers.

The evaluation also documented that the majority of over 700 safety related HFB MCCBs installed in the plant were original equipment and were over 30 years old. The licensee 25concluded that the problem was associated with obsolescence of the MCCBs and nofurther actions were taken. In addition, on September 9, 2005, the Manager of Systems Engineering issued a memo reiterating that DAEC remained committed to IEEE 308-1971 which did not require any over-current testing of MCCBs. The inspectors had the following concerns with the licensee's evaluation and approach tothis industry experience:*The engineering department concluded that the problem was only associated withobsolescence and did not consider operability of the aged MCCBs - withoutconsulting with the operations department. *The licensee did not address the design life of 20 years which was documented inTB-04-13. A potential common-mode failure mechanism (due to MCCB aging)existed in multiple systems. In fact, there was no method to track MCCB locationor a program to replace MCCBs at the end of the manufacturer's recommended lifetime.*Although recommended by industry and NRC information, the licensee had notestablished an MCCB testing program for periodic inspection and testing of circuit breakers in their as-found condition to demonstrate the functional operability ofthe breaker and to detect degradation.

• The licensee did not evaluate actual MCCB failures ("failed-to-close," "weakenedsprings," etc.) due to the apparent decision that only a "failure-to-trip" was an "actual failure." Therefore, when MCCBs failed to close or exhibited other failures attributable to hardened grease, the licensee wrote corrective work orders (CWOs) to replace the defective MCCBs and did not initiate a CAP. When asked how many MCCBs had been replaced using CWOs in the last 5 years, the licensee had difficulty in retrieving the information. After 3 days, a list of 24 MCCBs that had been replaced without any as-found testing or failure analysis was produced. The licensee initiated CAP041420, "Evaluate Current Practices re CAP entries of WRC Items," in response to the team concerns about not writing CAPs for failed MCCBs. *There was no trending program for MCCB performance with which to evaluate thecondition of the rest of the installed MCCBs. In response to the team's concerns about the status of the installed MCCBs, the licenseeinitiated CAP041363, "Westinghouse Molded Case Circuit Breaker Qualified Life Issue,"

on April 4, 2006, and completed an operability determination, OPR 000325, onApril 7, 2006. In the evaluation, the licensee concluded that the MCCBs do not meettheir full qualification basis since the testing recommended by the OEM [original equipment manufacturer] was not being performed. The licensee also stated that the MCCBs may not open on a fault condition within the published time-current curves which would compromise the isolation function of these MCCBs. The licensee considered the MCCBs to be operable but non-conforming until the requirements of the Westinghouse Technical Bulletin have been satisfied. The team reviewed the operability determinationand had no further questions pending results of future MCCB testing.

26Analysis: The team concluded that the failure to adequately evaluate this operatingexperience and develop an appropriate MCCB testing program was a performance deficiency and a finding warranting a significance evaluation. The team determined thatthe finding was more than minor in accordance with IMC 0612, "Power Reactor Inspection Reports," Appendix B, "Issue Disposition Screening," because the finding was associated with the Mitigating Systems cornerstone attribute of equipment performance and affected the cornerstone objective of ensuring the reliability of systems that res pondto initiating events. Specifically, the installed MCCBs were not adequately exercised or tested and were beyond the manufacturer's design life. This condition could effect breaker coordination, over-current protection, fire prevention, and multiple other safetyrelated and important to safety functions.

The team evaluated the finding using IMC 0609, Appendix A, "Significance Determinationof Reactor Inspection Findings for At-Power Situations," Phase 1 and determined that the finding screened as Green because the licensee determined the issue was a qualification deficiency confirmed not to result in loss of operability per "Part 9900, TechnicalGuidance, Operability Determination Process for Operability and FunctionalAssessment."The cause of the finding was related to the cross-cutting aspect of problem identificationand resolution. Specifically, the licensee did not appropriately assess operating experience and other industry information available within the last two years regarding concerns with MCCB performance.

Enforcement:

10 CFR Part 50, Appendix B, Criterion XI, "Test Control," states, in part,that a test program shall be established to assure that all testing required to demonstrate that components will perform satisfactorily in service is identified and performed inaccordance with written test procedures. The results shall be documented and evaluated to assure that test requirements have been satisfied.

Contrary to this, the licensee failed to establish and maintain a testing program for safety related MCCBs. Subsequently, over 700 installed safety related MCCBs were not properly tested for operability although industry experience indicated potential commonmode failures and component age concerns. However, because this violation is of very low safety significance and because the finding has been captured in the licensee's corrective action program (CAP041363), this violation is being treated as an NCV consistent with Section VI.A.1 of the NRC Enforcement Policy (NCV 05000331/2006007-08 (DRS)). As part of its corrective actions for this finding, the licensee planned to institute a MCCB testing program, starting with a statistically valid sample and continuing until all safety related and important-to-safety MCCBs have been tested.

.5 Modifications

a. Inspection Scope

The team reviewed six permanent plant modifications related to the selected risksignificant components to verify that the design bases, licensing bases, and performance capability of the components have not been degraded through modifications. Themodifications listed below were reviewed as part of this inspection effort:

27DCR 1040, "RCIC Auto-Suction Switchover from the CST to the SuppressionPool," dated April 21, 1981;MM 0278, "EDG Air Start System Improvements," dated September 8,1989;EMA A50996, "1D1 125 VDC Div 1 Battery & 1D2 125 VDC Div. 2 BatteryReplacement," dated January 21, 2003;DDC 2985, "Correction of SP relay wiring on startup transformer 1X003," datedNovember 5,1995;EMA A53500, "OC relay coordination for fdrs to swgr 1A1 & 1A2," dated April 27, 2001; andDCP 1322, "SLC System temperature indication heat trace," dated September 23,1986.

b. Findings

No findings of significance were identified..6Risk Significant Operator Actions

a. Inspection Scope

The team performed a margin assessment and detailed review of five risk significant,time critical operator actions (5 samples). These actions were selected from the licensee's PRA rankings of human action importance based on risk achievement worth and Birnbaum values. Where possible, margins were determined by the review of the assumed design basis and USAR response times and performance times documented by job performance measures results. For the selected operator actions, the team performed a walk through of associated procedures with an appropriate plant operator to assess operator knowledge level, adequacy of procedures, and availability of specialequipment where required. The following operator actions were reviewed:*Responses to station blackout (SBO);*Actions to restore the switchyard after SBO;

• Failing to establish room cooling without essential service water (ESW);

• Failing to start and control residual heat removal (RHR); and*Failing to start and control RCIC without ESW.

b. Findings

Simulation of Operator Response during an SBO event)

Introduction:

The team identified an NCV of 10 CFR Part 50, Appendix B, Criterion V,Instructions, Procedures, and Drawings, having very low safety significance (Green), for failing to maintain adequate procedures/instructions to establish emergency ventilation within a minimum time after the onset of an SBO event.

28Description: The team noted that the "Operators Fail to Ventilate HPCI and RCICRooms" was the fourth highest human interaction ranked by Risk Achievement Worth (RAW). The team identified that this risk significant operator action was required in response to a station blackout condition; therefore, selected the SBO procedure forreview. Section 15.3.2 of the UFSAR stated that credit may be taken for non-safety related equipment and operator actions (within the first 10 minutes) in responding to an SBO, provided there are written procedures and training to implement them. Plant Abnormal Operating Procedure (AOP) 301.1, "Station Blackout," Revision 30, detailed the immediate and follow-up actions to be taken during an SBO event. The team noted that AOP 301.1 contained a "Caution" statement that emergency ventilation of the HPCIand RCIC rooms is required in 30 minutes. However, the steps to perform this manual action were not considered immediate actions. In addition, the team noted that steps toestablish alternate ventilation to the essential switchgear rooms and the main controlroom were contained in Attachments 1 and 4 respectively, despite the requirement to establish emergency ventilation within 30 minutes of the onset of an SBO event. The team reviewed AOP 301.1 and concluded that there was a high probability thatestablishing emergency ventilation would not be started immediately after the onset of anSBO event due to the control room operators attention being focused on the immediateand automatic actions detailed in the procedure. Although establishing alternateventilation (opening doors to the RCIC and HPCI rooms) is a relatively simple set of actions, the composite time to accomplish the actions included the time from the SBO onset until an operator was assigned the actions and the time to complete the actions.

The same type of delay existed for starting Attachment 1 and 4. Therefore, the team requested a demonstration of AOP 301.1, specifically for the total time to establishalternate ventilation for the HPCI and RCIC rooms, essential switch gear rooms, and the control room from the time that the SBO event was simulated to start. In response to the request, the licensee developed a job performance measure (JPM), "Establish Control Room Ventilation during Station Blackout (SBO)," Revision 0, dated March 30, 2006,which would test a mock control room crew and the actual on-shift crew external to the control room (no actual change in plant status) to go through all the responses to an SBO event and develop composite times to establish alternate ventilation. On April 5, 2006, the team witnessed the licensee's performance of this JPM. As anticipated, themock control room operators did not get into the follow-up actions and dispatch anyone to establish HPCI and RCIC room alternate ventilation until about 24 minutes into the drilland completed the task within 37 minutes. In addition, 32 minutes into the drill, twooperators began performing steps to establish alternate control room ventilation and due to problems with setting up and starting the ventilation gear, completed the task about 30 minutes later (total time about one hour).The licensee promptly informed the team that the issue concerning "Abnormal OperatingProcedure (AOP) for Station Blackout Could Not Be Performed in Specified Time Period" was a reportable event and an unanalyzed condition that significantly degraded plant safety pursuant to 10 CFR 50.72(b)(3)(ii) reportability notification. The licensee alsogenerated CAP041379, "Failure To Meet Ventilation Time Requirements of AOP 301.1,"to document taking about 60 minutes to establish control room alternate cooling and exceeding 30 minutes for all other areas during the time validation demonstration. On April 6, 2006, the licensee issued Revision 31 of AOP 301.1 which moved the time-critical ventilation actions to the immediate action section, had the entire fire brigade 29report to the control room at the start of an SBO event, and immediately establishalternate ventilation to all areas. Additionally, the emergency ventilation gear was relocated to outside the control room, a "Hot Item" was issued to the operators stressingthe changes, emphasizing that the 30 minute time to establish ventilation starts at theadvent of the SBO event, and changing the location for the air suction to within the glassed-in portion of the control room (to comply with the design calculations). On April 9, 2006, the licensee held another dr ill and accomplished the time critical ventilationin about 12.5 minutes from the start of the SBO event. The team noted that the licensee identified a similar issue during the licensee's pre-inspection assessment. On December 6, 2005, the licensee initiated CAP039203, "Ability to complete AOP 301.1 (SBO) Attachment 1 in 30 minutes not verified,"and hadrevised AOP 301.1 to move the HPCI/RCIC room ventilation steps from an Attachment to the followup section of the procedure. On January 5, 2006, the licensee also initiated corrective action (CA) 041820, "Ability to complete AOP 301.1 (SBO) Attachment 1 in 30 minutes not verified," which requested a time validation for establishing alternateHPCI and RCIC room ventilation. On February 18, 2006, the licensee performed the time validation using AOP 301.1, Revision 28 (the current revision on that date). A timeof 13 minutes was established from the time that the security force was notified of the need to establish alternate ventilation until the security members reported completion of the assigned task. The licensee concluded that the entire task would easily be completed within the 30 minute time frame. However, the team considered this conclusion to be weak as the time was not a composite time. It did not include the time from SBO onset until security was notified to report to the control room. The team also noted that no attempt had been made to time validate Attachments 1 and 4 of AOP 301.1and concluded that the licensee narrowly assessed the previous HPCI/RCIC ventilationissue.

Analysis:

The team determined that the failure to validate a time-sensitive procedure forestablishing alternate ventilation within 30 minutes of the advent of an SBO event was aperformance deficiency and a finding. The team determined that the finding was morethan minor in accordance with IMC 0612, Appendix B, "Issue Dispositioning Screening,"

because it was associated with the attribute of procedure quality, which affected the Mitigating Systems cornerstone objective of ensuring the availability, reliability, andcapability of systems that respond to initiating events to prevent undesirableconsequences associated with an SBO. Specifically, failure to establish alternate ventilation within the analyzed time limit could result in excessive temperatures in the rooms and impact the performance of equipment. The team evaluated the finding using IMC 0609, "Significance Determination Process,"Appendix A, "Significance Determination of Reactor Inspection Findings for At-Power Situations," Phase 1 screening, and determined that the finding screened as (Green)because it was not a design issue resulting in loss of function per Part 9900, Technical Guidance, did not represent an actual loss of a system's safety function, did not result inexceeding a TS allowed outage time, and did not affect external event mitigation. The cause of the finding is related to the cross-cutting aspect of problem identificationand resolution, in that, the licensee had prior opportunity during a pre-inspection 30assessment to identify the lack of procedure time-validation and to take correctiveactions.

Enforcement:

10 CFR Part 50, Appendix B, Criterion V, "Instructions, Procedures, andDrawings," requires, in part, that activities affecting quality shall be prescribed by documented instructions, procedures, or drawings, of a type appropriate to the circumstances and shall be accomplished in accordance with these instructions.

Abnormal Operating Procedure 301.1, "Station Blackout," Revision 30, contained a "Caution" statement which required emergency ventilation for the HPCI and RCIC rooms, essential switchgear rooms, and the main control room be established within 30 minutes. Contrary to the above, up to April 5, 2006, AOP 301.1, Station Blackout, Revision 30,was inadequate, in that, the licensee was unable to establish the alternate time-dependent ventilation for the HPCI/RCIC and main control room within 30 minutes from the advent of an SBO event. Because this violation was determined to be of very low safety significance and it was entered into the licensee's corrective action program, this violation is being treated as an NCV, consistent with Section VI.A of the NRC Enforcement Policy (NCV 05000331/2006007-09 (DRS)). The licensee entered the finding into their corrective action program as CAP 041379 to assess the affected documents.4.OTHER ACTIVITIES (OA)4OA2Problem Identification and Resolution.1Review of Condition Reports

a. Inspection Scope

The team reviewed a sample of the selected component problems that were identified bythe licensee and entered into the corrective action program. The team reviewed these issues to verify an appropriate threshold for identifying issues and to evaluate the effectiveness of corrective actions related to design issues. The specific corrective action documents that were sampled and reviewed by the team are listed in the attachment to this report.

b. Findings

No findings of significance were identified.4OA6Meetings, Including Exits.1Exit Meeting SummaryThe team presented the inspection results to Mr. G. Middlesworth and other members oflicensee management at the conclusion of the inspection on April 21, 2006. Proprietary information was reviewed during the inspection and was be handled in accordance with NRC policy.ATTACHMENT:

SUPPLEMENTAL INFORMATION

KEY POINTS OF CONTACT

Licensee

D. Curtrand, Plant Manager

J. Bjorseth, Site Director

G. Van Middlesworth, Site Vice President

D. Tomaszewski, Director of Engineering

R. Bierman, Design Engineer Manager (Acting)

G. Holt, Configuration Control Supervisor

S. Catron, Licensing Manager

K. Putnam, Inspection Team Leader

L. Swenzinski, Licensing Engineer

K. Steimer, Work Control Center Manager

G. Hawkins, Manager, System Engineer

G. Pry, Maintenance Manager

M. Fairchild, Electrical Engineer

N. Sikka, Electrical Engineer

D. Pint, Electrical Engineer

W. Simmons, Nuclear Training, Project Manager

K. Schneider, Performance Improvement Manager

S. Haller, Engineering DirectorNuclear Regulatory Commission

A. Boland, Deputy Director, DRS

A. M. Stone, Chief, Engineering Branch 2, DRS

G. Wilson, Senior Resident Inspector

R. Baker, Resident Inspector

2

ITEMS OPENED, CLOSED, AND DISCUSSED

Opened/Closed05000331/2006007-01NCVCalculation Deficiency for Potential Vortexing in CST(Section 1R21.3.b.1)05000331/2006007-02NCVRCIC Pump Suction Valves Automatic Control Logic(Section 1R21.3.b.2)05000331/2006007-03NCVInadequate Torquing of 250Vdc, 125Vdc and 48VdcBatteries Electrical Connections (Section 1R21.3.b.3)05000331/2006007-04NCVElectrical Components Downgraded from SR to NSRWithout Appropriate Isolation Devices (Section 1R21.3.b.4)05000331/2006007-05NCVUFSAR Table 8.2-1 Had No Documented Basis (Section 1R21.3.b.5)05000331/2006007-06NCVNon-Safety Related Charger Used to Charge a Cell of a125Vdc SR Battery Without Electrical Isolation (Section

1R21.3.b.6)05000331/2006007-08NCVFailure to Establish a Testing Program for Molded CaseCircuit Breakers (MCCBs)) (Section 1R21.4)05000331/2006007-09NCVSimulation of Operator response to an SBO event (Section 1R21.6)

Opened

05000331/2006007-07URIPotential Design Deficiency Concerning Cable Separation(Section 1R21.3.b.7)

3

LIST OF DOCUMENTS REVIEWED

The following is a list of licensee documents reviewed during the inspection, includingdocuments prepared by others for the licensee.

Inclusion on this list does not imply that NRCinspectors reviewed the documents in their entirety, but rather that selected sections or portionsof the documents were evaluated as part of the overall inspection effort.

Inclusion of a document in this list does not imply NRC acceptance of the document, unless specifically statedin the inspection report.1R21Component Design Bases InspectionCalculationsNumberTitleRevisionCAL-E00-001Study of the Electrical Power System for the DAECPower Uprate Project

3CAL-E02-003Single Standby Diesel Generator Static Loading for aLoss of Coolant Accident plus a Loss of Offsite Power

1CAL-E02-006Analysis of the 1A3 Essential Electrical PowerDistribution

1CAL-E02-007Analysis of the 1A4 Essential Electrical PowerDistribution System

1CAL-E04-002Auxiliary System Performance with New CondensatePump Motors

1CAL-E79-1Diesel Generators 1G21 and 1G31 Loading andResponse 1CAL-E88-005Limiting Power Circuit Current for DC MOVs5CAL-E91-002MOV Torque Switch Setting22,30

CAL-E92-0071D1 Battery Load and Margin Calculation7

CAL-E92-020AC Motor Operated Valve Degraded Voltage ConditionCalculation

10CAL-M92-032Maximum Expected DP for RCIC MOVs0CAL-E93-010Reactor Low Pressure Injection Valves Permissive

PS4529, PS4530, PS4545, and PS4548

2CAL-E93-027Condensate Storage Tank Low Level LS5218 and

LS5219 3CAL-E93-031Temperature Transient Evaluation for Control Roomduring Station Blackout

1CAL-E93-032Temperature Transient Evaluation for HPCI Room DuringStation Blackout

CalculationsNumberTitleRevisionAttachment

4CAL-E93-033Temperature Transient Evaluation for RCIC Room DuringStation Blackout

1CAL-E95-0064.16kV Essential Bus Degraded Voltage SetpointCalculation

3CAL-E98-0014.16kV Essential Bus Undervoltage Relay Setpoint Calc1CAL-E99-003125Vdc Electrical Distribution System Short CircuitCalculation

2CAL-IELP-M79-

19RHRSW & ESW System Self Cleaning Strainers, Sizingof Accumulator for Backwash Valves

4CAL-IELP-M92-

15Thermal Transient for Station Blackout - Steam Tunnel,HPCI/RCIC Rooms, East Switchgear Room

6CAL-M05-003RCIC Emergency Room Cooler Heat Transfer Calculation1CAL-M05-004HPCI Emergency Room Cooler Heat Transfer Calculation1

CAL-M05-027Emergency Diesel Generator Heat Exchanger HeatTransfer Calculation

4CAL-M06-003ECCS Pump Emergency Room Cooler Heat Transfer1CAL-M79-20RHRSW, ESW Strainers Backwash Orifices0

CAL-M91-005Emergency Service Water Pump TDH Analysis2

CAL-M91-007Maximum Expected DP for RHR MOVs4

CAL-M91-011Recommended Discharge Pressure for RCIC Main PumpTest 0CAL-M91-014Standby Diesel Generator 7 Day Fuel Oil Requirement 1, 2CAL-M93-028Weak Link Analysis, MOV 25122

CAL-M93-055Weak Link Analysis, MOV 23212

CAL-M93-066Weak Link Analysis, MOV 20302

CAL-M93-078ESW/RHRSW Pit Pumpdown Times1CAL-M97-009RCIC NPSH Calculation1

CAL-M98-058ADS Accumulator Size Verification1

CAL -M80-12Diesel Generator Intake Pipe (Duct) Losses0

243-001ADS Accumulator Size Verification1

2-002Check Valve Operating Conditions1

CalculationsNumberTitleRevisionAttachment

5452-004Check Valve Summary Calculation1466-002Performance Study for RHR Room Coolers (1V-AC-11 &1V-AC-12) 0466-003ESW Heat Loads2466-004RHR Pump Seal Water Cooler Performance1466-005Performance Study for RCIC Room Coolers (1V-AC-15A& 1V-AC-15B)

0466-006Performance Study for HPCI Room Coolers (1V-AC-14A& 1V-AC-14B)

0466-007Chiller Performance0466-008Control Building Control Room Heating and Ventilation0

2-001ADS SRV Accumulator System Check Valve AllowableLeakage Rate

0702-005Depletion of Nitrogen Tanks from ADS Valve Actuation0Bechtel 13A-Z-2Tornado Design 1

Bechtel 466-001Diesel Generator Cooler Performance1

Bechtel 466-009Diesel Generator Coolers Thermal Performance-Determination of ESW Flow

1Condition Reports Generated During the InspectionCAP No.TitleDate040842RCIC System Health Report Not Updated per

ACP-1201.1 3/10/06040881Inadequate Documentation of Electrical Protective Device Coord.3/13/06

040922Issue with SBO Procedure and PRA for Opening RCIC Doors 3/15/06

040924Superseded SBO Calculation Remain in Active Status in MDL 3/15/06

040973Vortex Limit for HPCI Transfer From CST to Torus ImprovedDocumentation

3/16/06041007Design Process and Document Deficiencies for Maximum RCICExhaust Press Limit

3/17/06041064Superseded

CAL-MC-013B Remains Active in MDL 3/21/06041068DCP1489 microfilm Package has 2 Wrong Sheets in the Index 3/21/06

Condition Reports

Generated During the InspectionCAP No.TitleDateAttachment

6041088Inadequate Management and Staffing Support for NRC CDBI3/21/06041096Inadequate Tracking of Corrective Action3/22/06

041099Single Cell Charging for 1D1 Issue3/22/06

041100Evaluate Impact of

AOP-301.1,

AOP-913 and

AOP 915 (Vital doors remaining open on security plan)

3/22/06041103CAL-E93-027, rev. 3 not Entered in MDL (vortexing) 3/22/06041105Inadequate Operability Statement 3/22/06041107No Extended Condition Performed for CAP0306373/22/06

041111Error Discovered on Drawing BECH-E--6-13/22/06

041114Deviation of Commitment to

NUREG-0737, item

II.K.3.223/22/060411261D10 Panel Missing a Significant Number of Screws3/23/06

041156Battery Intercell Connector Torque Discrepancy3/24/06

041358Action Request Process Procedure - Allows Site Personnel with"Appropriate Privileges" to Update an CAP Action Request

4/04/06041363Westinghouse Molded case Circuit Breaker Qualified Life Issue 4/04/06041364Existence of Back Draft Damper not Considered in Natural Circulation Calculation for RCIC Room

4/04/06041379Failure to Meet Ventilation Time Requirements of

AOP 301.0 4/05/06041395Basis for UFSAR Table 8.2-14/06/06

041398Revise

BECH-E200 to Reflect

CAL-E88-05 Degraded Amp Values4/06/06

041417Add Fault and Operating Currents to Acceptance Criteria for PSCACalculations

4/07/06041420Evaluate Current Practices re CAP Entries of WCC Items 4/07/06041422Stainless Steel Bolt Connector Torque Tolerances on Safety relatedBatteries

4/07/06041425Appendix R Fuse Coordination4/07/06041463Lessons Learned Areas for Improvements From Station Blackout Drill4/10/06041465Improve the Interim Equipment for CR Ventilation During SBO 4/10/06041624Revise TS Bases B3.3.5.1 to Correctly Describe 450 Psig Permissivefor CS/LPCI

4/17/06

Condition Reports

Generated During the InspectionCAP No.TitleDateAttachment

041684RHRSW/ESW Isolation to RW Dilution Line V42-00124/19/06041692UFSAR Table 8.2-1 Inadvertently Added to UFSAR After Removal4/19/06

041698Task Card to Test Manway Sumps not Issued or Performed4/19/06

041729Evaluate the frequency and Procedural Control Requirements forManhole Sumps

4/20/06041731Separation of Safety and Non-Safety Electrical Features not AlwaysEvaluated 4/20/06041732Underground Cabling Issue not Resolved in a Timely Manner4/20/06041734BATTRY-C173-01 Battery Maintenance Procedure 4/20/06

041735Consider Including NRC Inspection Reports in the OE ScreeningProcess 4/20/06041745Sump Pump in Man Hole 209 (MH209) Does not Operate4/21/06042616Develop a Plan for Safety Related Cables and Track to Completion2/23/06

031811(reopened)125Vdc Grounds Found out of Spec Without Alarm5/28/04Condition Reports/ Other Corrective Action Documents Reviewed CAPsTitleDate 002390Document Operational Decision Making for A EDG Operability3/13/05003604Spurious Alarms Received in Control Room During Post-Maintenance Testing on MO2321

3/24/99005208GE

SIL-62311/1/99005454Diesel Fuel Failed Spec3/31/95

006379Diesel Fuel Delivery on 4-4-95 Didn't Pass on Flash Point4/13/95

007715SBDG Fuel Oil Delivery Failed on Flash Point per Vendor LabResults 6/05/950193501P099B(Emergency Service Water Pump) Tripped on ThermalOverload During Surveillance 6/23/02019447Spare Motor for ESW Pumps8/21/02025258Evaluate Usability of the Fuel for the Diesel Generators Transferredto 1T34 1/21/03

Condition Reports/ Other Corrective Action Documents Reviewed CAPsTitleDate Attachment

25607Investigate Lack of Selective Coordination on the Instrument ACSystem 2/13/03029168LPCI Swing Bus 1B34A/1B44A tripped: Tie Brkr 1B4402 FoundTripped 9/25/03030637River Water Supply Emergency Makeup Solenoids Installed onWrong Division

2/06/04030703CAPs Not Written for CAQs Discovered During Self Assessment2/12/04031904Manhole 1MH111 Found With ~ 4 Feet of Water in it6/08/04

034148Track Corrective Actions Associated with the 2003 Triennial FireProtection Inspection

2/07/04035236A SBDG As-Found Frequency OOS During STP 3.8.1-063/11/050354251G-31, A SBDG Failed STP 3.8.1-04 IS on High Frequency3/26/05

036538Offsite Lab. Analysis Indicate that Fuel Oil Delivery of 5/4 Does notMeet Spec 5/20/05037459Adequacy of

CAL-E93-027 (LS5218 & LS5219 Setpoint Calculation)3/17/04038827Concern About the Possibility of Overloading the StartupTransformer

11/10/05039101Error Discovered in

CAL-E02-00612/01/05039165Revise

CAL-E02-004 thru -007 to Show LOCA Bus Voltages12/05/05

039203 Ability to Complete

AOP 301.1 (SBO) Attachment 1 in 30 MinutesNot Verified

2/06/05039228Lack of Design Basis for DG Load Values12/07/05039229Calculation

CAL-E02-003 Shows DG Voltage Dips Less thanUFSAR/RG 1.9 Required

2/07/05039336Capability of 1P099-M(Spare) to Operate at 70% Rated NotDemonstrated

2/14/05039366UFSAR Table Voltages Indicate Plant Transfer to DG12/15/05

039370Document Basis for Setpoint of 4.16kV Emergency TransformerSupply Undervoltage

2/15/05040005Extent of Condition not Completed for CAP0256071/26/06040243Thermogrophy Anomaly on 1B4509 Steam Tunnel Cooling Unit2/07/06

Condition Reports/ Other Corrective Action Documents Reviewed CAPsTitleDate Attachment

9040290Coordination needed for Main Transformer Coolers2/09/06040320Inadequate Documentation of 125Vdc Coordination2/10/06040710Test frequency for MO2030 was exceeded3/3/0604080574-K4207A CR120 Relay Hot3/08/06041005ASME Check Valve Failure During STP3/17/06

041132Diesel Air Flask Check Valve STP Failure3/23/06

041141Failure of SBDG Air Start System Check Valves3/23/06

041142Testing Method of Fuel Oil Transfer Pumps Discharge Check Valves3/23/06

0412081T-115B Inop Due to V32-0054 Leak-by3/28/06

041215Suspect this V32-45 Will Fail during Testing per STP 3.8.1-113/28/06041692UFSAR Table 8.2-1 Inadvertently Added to UFSAR After Removal4/19/06

041696SBDG - UFSAR Table 8.3-1 Needs Updated12/15/05CAs

CA039928A SBDG As-found Frequency OOS During STP 3.8.1-063/13/05CA039990Replace 1G031/GOV and 1G021/GOV Prior to S/U From RFO203/23/05

CA039991Initiate Measurement and Trending of EDG Governor EGB NullVoltage 3/23/05CA0402281G021 Compensatory Measures From ACE0014405/13/05CA040229Initiate a Tech Spec Change Request to Revise EDG Startup FreqCriteria 5/13/05CA041816Ability to Complete

AOP 301.1 (SBO) Attachment 1 in 30 MinutesNot Verified

1/05/06CA041820Ability to Complete

AOP 301.1 (SBO) Attachment 1 in 30 MinutesNot Verified

1/05/06OTHsOTH004181Review Fact Finding Meeting With Affected Departments RegardingIncorrect Jumper

4/23/99OTH007149SBDG Fuel Oil Test Failed4/13/95OTH009495Provide New Power Uprate Pressure Information for MOVs3/12/02

Condition Reports/ Other Corrective Action Documents Reviewed CAPsTitleDate Attachment

10OTH026191Evaluate Usability of the Fuel for the Diesel Generators Transferredto 1T34 1/22/03OTH037080Snapshot Self Assessment (SSA): HPCI/RCIC Systems2/02/04OTH037968Adequacy of

CAL-E93-027 (LS5218 & LS5219 Setpoint Calculation)5/17/04OTH038404Develop a Systematic Approach to Electrical Cable Aging7/07/04DrawingsNumberTitleRevision729E627CAHigh Pressure Coolant Injection System8729E630CAResidual Heat Removal System10

APED-B21-018<2>Auto Depressurization System21APED-B21-018<3>Auto Depressurization System25APED-B21-018<3A>Auto Depressurization System2BECH-E001<1>Single Line Diagram Station Connections29BECH-E004BECH-E004-

WIPSingle Line Meter & Relay Diagram - Generator & 4160 System24

24ABECH-E005BECH-E005-

WIPSingle Line Meter & Relay Diagram - 4160 System EssentialSwitchgear 1A3 & 1A4

13BBECH-E006<1>Single Line Meter & Relay Diagram - 480V System 27BECH-E024Schematic Meter & Relay Diagram 480V Load Center System28

BECH-E027Single Line Meter & Relay Diagram - 125Vdc System 24

BECH-E028Single Line Meter & Relay Diagram - 250Vdc System 22

BECH-E029, SH

1Instrument AC Uninterruptible AC & RPS AC Distribution System20BECH-E029, SH

2`Instrument AC Uninterruptible AC & RPS AC 6BECH-E104, SH

3G4160V & 480V System Control and Protection0

DrawingsNumberTitleRevisionAttachment

11BECH-E104, SH

174160V & 480V System Control & Protection3BECH-E104, SH

17A4160V & 480V System Control & Protection3BECH-E104<026>4160V & 480V System Control & Protection18BECH-E104<026A>4160V & 480V System Control & Protection5BECH-E112,SH33Alternate Shutdown Capability System4BECH-E121<002F>Reactor Core Cooling System1BECH-E121<023>Reactor Core Cooling Systems9BECH-E121<051>Reactor Core Cooling Systems4BECH-E200<2512>Motor Operated Valve Data List11BECH-E350<1>Underground Duct Bank Layout2BECH-E351<1>Manhole Details1

BECH-E511<006>Protective Relay Settings 151, 151N, & 132 - 4kV Swgr 1A1, 1A2, 1A3, & 1A4

2BECH-E511<007>Protective Relay Settings 4kV Bus UV and Diesel Gen 151, 159, &

187 3BECH-E511<012A>Protective Relay Coordination Curves 4.16kV System GroundRelays 150G & 151N

2BECH-E511<012C>Protective Relay Coordination Curves 4.16kV Essential Bus (1A3 &1A4) OC Relays 150/151 & 151

2BECH-E511<012L>Protective Relay Coordination Curves Diesel Generator (DG1 &DG2) OC Relays 151 & 151V

1BECH-M120Residual Heat Removal System61BECH-M123,SH 2High Pressure Coolant Injection System (HPCI) Water Side40E009-282BKR 52-3401 Cubicle BKR. Mechanism Wiring Diagram4

DrawingsNumberTitleRevisionAttachment

2APED-E51-003Reactor Core Isolation Coolant System 5BECH-M113P&ID RHR Service Water & Emergency Service Water Systems 60BECH-M119P&ID Residual Heat Removal System 78

BECH-M120P&ID Residual Heat Removal System 61

BECH-M121P&ID Core Spray System 36

BECH-M122P&ID High Pressure Coolant Isolation System (HPCI) Steam Side 58

BECH-M123P&ID High Pressure Coolant Isolation System (HPCI) Water Side 40

BECH-M124P&ID Reactor Core Isolation Cooling System (RCIC) Steam Side 53

BECH-M125P&ID Reactor Core Isolation Cooling System (RCIC) Water Side 33

BECH-M132(1)P&ID Diesel Generator Systems 9

BECH-M132(2)P&ID 1G031 Standby Diesel Generator 11

BECH-M132(3)P&ID 1G021 Standby Diesel Generator 13

BECH-M146P&ID Service Water System Pumphouse 77

BECH-M170P&ID Heating Vent & Air Conditioner Misc. Control Systems 36Engineering Changes/ModificationsNumberTitleDateDDC No. 2985Document Design Change - Correction of Wiring Problem to Allowthe Sudden Pressure Seal-in Relay to Operate Correctly

11/01/95DCR No. 692RHR Service Water Rupture Discs4/04/78DCR No. 1040RCIC Auto-Suction Switchover From the CST to the Suppression Pool 4/21/81EMA A509961D1 125 Vdc Div 1 Battery & 1D2 125 Vdc Div 2 BatteriesReplacement

1/21/03EMA-A53500Engineered Maintenance Action - Bus 1A1 and 1A2 Feeder OCRelays (power uprate project-related modification)

4/27/01EMA-A65013Engineered Maintenance Action - Replacement of Cable 1B0901-BFrom 1MH110 Into the Intake Structure

6/09/04

13Miscellaneous DocumentsNumberTitleRevision/DateACE001436A SBDG As-Found Frequency OOS During STP 3.8.1-063/15/05ACE0014401G-31, A SBDG Failed STP 3.8.1-04 IS on High Frequency3/29/05

C&D TechnologiesManual

RS-1475Standby Battery Vented Cell Installation and OperatingInstructions

2003COM007410SSDI Unresolved Item - Station Blackout Analysis for EPU8/05/05DCD-016NUREG-0737, Item

II.K.3.22, Automatic Switchover ofReactor Core Isolation Cooling System Suction

8/05/82EOP BasisEOP Curves and Limits 7EOP BasisRPV Flooding (RPV/F) 8

EOP 1 BasisRPV Control Guideline 11

EOP 2 BasisPrimary Containment Control Guideline 10

GE-NE-A22-00100-07-

01Asset Enhancement Program, Task T0300, Nuclear BoilerSystem 0GE-NE-A2200100-17-

01Asset Enhancement Program, Task T0310, Residual HeatRemoval System

1GE-NE-A22-00100-26-

01Asset Enhancement Program, Task T0404, High PressureCoolant Injection System

0GE-NE-A22-00100-52-

01Asset Enhancement Program, Task T0613, RHR ServiceWater and Emergency Service Water System

0GE-NE-A22-00100-61-

01Asset Enhancement Program, Task T0903, Station Blackout 0LDR-82-245NUREG-0737, Item

II.K.3.22, RCIC Switchover9/14/82MD 042Bolting Practices 6

NG-05-0467Technical Specification Change Request (TSCR-076):"Relaxation of Emergency Diesel Generator Testing Criterion"

9/16/05NG-96-0078Suitability of

GBB-3 Piping for LPCI Run; In Support ofSetpoint Calculation CAL-E93-010

1/09/96PCR040218Initiate Measurement and Trending of EDG Governor EGBNull Voltage

5/12/05SA041398DAEC Self Assessment Report - Preparation for DesignBasis Inspection Based on 71111.21

Miscellaneous

DocumentsNumberTitleRevision/DateAttachment

14SD-149Residual Heat Removal System10SD-152High Pressure Coolant Injection System6

SD-183.1Automatic Depressurization System and Low-Low SetSystem 7SD-304Electrical Power Systems8SD-324Standby Diesel Generator System7

SD-410River Water Supply System5

SD-416RHR Service Water System5

SD-454Emergency Service Water System3

System 4.00Health & Status Report 4160 V Safety Related Sw. Gear3/06/06

System 5.00Health & Status Report Class 1E 480Vac Power3/06/06

System 6.00Health & Status Report 480Vac MCCs3/06/06

System 50.00Health & Status Report Reactor Core Isolation Cooling3/10/06

TB-04-13Replacement solutions for Obsolete Classic Molded CaseCircuit Breakers, UL Testing Issues, Breaker Design Life and Trip Band Adjustment

6/28/04VariousTrending Information on Selected componentsVariousVariousThermography on Selected Componen3/04 to

3/06VariousRework Evaluations for Selected Components 3/03 to

3/062005-001-1-022Nuclear Oversight Observation Report of EmergentAssessment Program Health Reports

2/18/05Operability Determinations/Engineering Condition EvaluationsNumberTitleRevision/DateOBD000245A SBDG Frequency Found Track Resolution of EGA and EGBIssues 3/13/05OPR 301, 302Emergency Diesel Generator Loading Calculations and UFSARInputs 0OPR 305Switchyard Voltage0

Operability Determinations/Engineering Condition EvaluationsNumberTitleRevision/DateAttachment

15CE000212Determine the Consequences of Over-torquing of the Tie RodDuring Battery Replacement

2/14/03CE001206MCC 1B34A Electrical Insulation Question9/26/03CE001704125Vdc Grounds Found Out of Spec Without Alarm6/03/04

CE003299Ability to Complete

AOP 301.1 (SBO) Attachment 1 in 30 MinutesNot Verified

2/8/05CE003653Failure of SBDG Air Start System Check Valves3/27/06CE003662Battery Intercell Connector Torque Discrepancy3/28/06

CE003659Several Screws on the Center Metal Panel in 1D10, 1D20 and 1D40are Missing

4/20/06Operating Experience ReportsNumberTitleDateOE 001223HFA Relay Coil Spool Cracking1/15/04OE 001658Molded Case Circuit Breaker Failures Identified During Testing10/28/04

OE 003945Safety related Battery Charger Degraded Output Voltage3/01/05

OE 004043Loss of Startup Transformer Offsite Power Source3/16/05ProceduresNumberTitleRevisionACP 103.0Design Control Program 16AOP 301.1, Station Blackout 30ACP 1201.2Conduct of System / Plant Engineering12

ACP 1203.21Engineering Calculations16

ACP 1203.31Design Verification10

ACP 1206.7Control of Design Document Changes17

AIP 401Injection With RHRSW 6

BATTRY-C173-01Equipment - Specific Maintenance Procedure

BATTRY-C173-01 Batteries; Section A

21,22,28NS160002RHR Service Water Operability Test 13

ProceduresNumberTitleRevisionAttachment

16NS540002Emergency Service Water Operability Test 22NS590008Pressure Isolation Valve Leak Tightness Test 8

NS830101ADS Accumulator Check Valve Leak Tightness Test 8

OI 149Residual Heat Removal System95

OI 416RHR Service Water System 44

OI 304304.24160V/480V Essential Electrical Distribution System59

TRANSF-M175-01McGraw Edison, Power Transformer (StartupTransformer 1X003) Eqpt-Specific Maintenance

Procedure

13TRANSF-W120-03Westinghouse, Power Transformer (Standby Transformer1X004) Equipment-Specific Maintenance Procedure

14TSK 153Inspect Duct-Bank Manhole Sump Pumps per Instructions4/19/06Surveillances (completed)NumberTitleDatesperformed/Rev.STP 3.3.5.1-03Functional Test of LPCI Loop Select - Reactor VesselWater Level Low-Low Instrumentation

6STP 3.3.5.1-15RHR Logic System Functional Test6STP 3.3.5.1-19LPCI Loop Select Recirculation Pump dP InstrumentChannel Functional Test

4STP 3.3.5.1-20LPCI Loop Select Recirculation Pump dP Calibration3STP 3.3.5.1-36LPCI Pump Discharge Flow - Low (Bypass) InstrumentChannel Calibration

3STP 3.5.1-04LPCI Subsystem Simulated Automatic Operation2, 19STP 3.5.3-02RCIC System Operability Test11/12/03through 2/3/06STP 3.5.3-03Low Pressure RCIC System Flow Rate Test4/17/03, 5/2/05

STP 3.8.1-11Standby Diesel Generator Air Compressor, Air Start CheckValve, and Fuel Oil Transfer Pump Tests

3STP 3.8.4-01Battery Pilot Cell Checks3/08/05STP 3.8.4-02Battery Connected Cell Checks1/22/03

Surveillances (completed)NumberTitleDatesperformed/Rev.Attachment

17STP 3.8.4-03Service Discharge Test of Batteries 1D1 and 1D24/02/05STP 3.8.4-05Battery Inspections9/21/05

ETP WO A50996Performance Discharge Test of Battery 1D14/19/02Work OrdersNumberTitleDate/Rev.A50996125VDC Division 1 Battery1/12/03A53415125VDC Division 2 Battery1/26/03

A53416250VDC Battery4/01/03

A60595Individually Charge 1D1 Cell # 53 (Jumpered Cell) to try to RecoverCell Parameters to CAT A/B Limits

10/14/02A60657Jumper Low Voltage Cell # 53 out of 1D19/30/02A605971Replace Cell # 53 and Cell # 56 with Selected Cells from 1D9310/18/02

A63820Thermography Indicates Loose Connection on 'A' Outgoing and 'C'Outgoing Phase of the Breaker (1A4 Essential Swgr)

5/11/04A67565Replace

EG-A for the A Diesel Generator 4/19/05A67565Replace

EG-B, Perform Set-up and Testing as Needed 4/1/05

A71501250VDC Battery - Per

CAP 41156 Torque Value for IntercellConnectors Do Not Meet Vendor Requirements.

Re-Torque Connectors to Change Values of Battery C-173-01 (100-110 in-lbs)

0A71502125VDC Division 2 Battery - Per

CAP 41156 Torque Value forIntercell Connectors Do Not Meet Vendor Requirements.

Re-

Torque Connectors to Change Values of Battery C-173-01 (100-

110 in-lbs)

0A71503125VDC Division 1 Battery - Per

CAP 41156 Torque Value forIntercell Connectors Do Not Meet Vendor Requirements.

Re-

Torque Connectors to Change Values of Battery C-173-01 (100-

110 in-lbs)

0A7179748VDC Cardox Battery - Per

CE 3662 Torque Value for IntercellConnectors Do Not Meet Vendor Requirements.

Re-Torque Connectors to Change Values of Battery C-173-01 (100-110 in-lbs)

0A72978Adjust Null Voltage3/13/05

18

LIST OF ACRONYMS

USEDacAlternating CurrentADAMSAgencywide Documents Access and Management System

ADSAutomatic Depressurization System

ASMEAmerican Society of Mechanical Engineers

BWRBoiling Water Reactor

CACorrective Action

CAPCorrective Action Program

CDBIComponent Design Bases Inspection

CECondition Evaluation

CFRCode of Federal Regulations

CSTCondensate Storage Tank

CWOCorrective Work Order

dcDirect Current

DCRDesign Change Request

DGDiesel Generator

DRSDivision of Reactor Safety

ESWEssential Service Water

GLGeneric Letter

gpmgallons per minute

IEEEInstitute of Electrical and Electronics Engineers

IMCInspection Manual Chapter

ISTInservice Testing

JPMJob Performance Measure

kVKilovolt

LOCALoss of Coolant Accident

LOOPL oss of Offsite Power

LPCI Low Pressure Coolant Injection

MCCBMolded Case Circuit Breaker

MOVMotor-Operated Valve

NCVNon-Cited Violation

NPSHNet Positive Suction Head

NRCNuclear Regulatory Commission

OAOther Activities

OEOperating Experience

PARSPublicly Available Records

PRAProbabilistic Risk Assessment psigpounds per square inch gauge

psidpounds per square inch differential

RCICReactor Core Isolation Cooling

RHRResidual Heat Removal

RPVReactor Pressure Vessel

RWSRiver Water Supply

SBOStation Blackout

SDPSignificance Determination Process

SPARStandardized Plant Analysis Risk

SRVSafety Relief Valve

TSTechnical Specifications

UFSARU pdated Final Safety Analysis Report