ML20214E287

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Insp Rept 50-289/87-01 on 870112-16 & 20-21.Violations Noted:Failure to Follow Procedures for Mounting Foxboro Transmitters & Failure to Demonstrate Availability of Qualification Data Prior to Insp
ML20214E287
Person / Time
Site: Three Mile Island Constellation icon.png
Issue date: 04/28/1987
From: Anderson C, Paolino R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To:
Shared Package
ML20214E253 List:
References
50-289-87-01, 50-289-87-1, IEIN-86-003, IEIN-86-053, IEIN-86-3, IEIN-86-53, NUDOCS 8705220027
Download: ML20214E287 (25)


See also: IR 05000289/1987001

Text

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O.S' .NUCLEAR REGULATORY COMMISSION

'

REGION I

" Report No. 50-289/87-01

Docket No. '50-289

License No. DPR-50 Priority --

' Category C

Licensee: GPU Nuclear Corporation

P.O. Box 480

Middletown, Pennsylvania 17057

Facility Name: Three Mile Island, Unit 1

' Inspection At: Parsippany, New Jersey

Inspection Conducted: January 12-16, 1987: January 20-21, 1987

' Inspectors: Cl M

R. JR Paolino, Lead Reactor Engineer

  1. {P/M

'da te i

Also participating in the inspection and contributing to the report were:

L. Cheung, Reactor Engineer - R1/PSS

0. Gormley, Equipment Qualification and Test Engineer, EQIS/IE

M. Jacobus, Member Technical Staff - Sandia National Laboratories

T. Koshy, Reactor Engineer - R1/PSS

J. Stoffel, Consultant Engineer - Idaho National Engineering Laboratory '

A. Sugarman, Consultant - ENRAC

Approved by: & V JI 7

C. Jr Anderson, Chief, Plant Systems date

Section/ ORS

Inspection Summary: Inspection on January 12-16, 1987 (Corporate Office)

January 20-21, 1987 (TMI-Site) - Inspection Report No. 50-289/87-01

Areas Inspected: Announced inspection to review licensee's implementation of

a program for establishing and maintaining the qualification of electrical

equipment within the scope of 10 CFR 50.49. The inspection also included a

site verification of installed EQ equipment and a review of the licensee's

response to Information Notices 86-03 and 86-53.

Results: The inspection team determined that THI-1 has an EQ Program that

meets the requirements of 10 CFR 50.49 and is maintaining the qualification of

. electrical equipment important to safety in compliance with 10 CFR 50.49,

except as noted below. As a result of this inspection there is one violation

of 10 CFR 50, Appendix B, criterion V, failure to follow procedures for

mounting Foxboro transmitters and eight Potential Enforcement Items for which

the Itcensee failed to demonstrate availability of qualification data prior to

this inspection.

(*hh

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Violation Paragraph Item No. (s)

Seismic adequacy of mounting for 4.11 50-289/87-01-15

Foxboro transmitter not established.

Potential Enforcement items

1. Adequacy and auditability of EQ files 4.9.1 50-289/87-01-01

2. Qualification of Limitorque 4.10.2 50-289/87-01-03

Switch Cam Material - Durez 791

(black phenolic)

3. Consideration of Rockbestos Cable 4.10.3 50-289/87-01-04

Insulation Resistance / Leakage

Currents in Instrument accuracy

requirements

4. Qualification of Weed RTD's 4.10.4 50-289/87-01-05

5. Qualification of Foxboro Instruments 4.10.5 50-289/87-01-06

6. Consideration of Brand-Rex Cable 4.10.9 50-289/87-01-09

Insulation Resistance / Leakage

Currents on Instrument Accuracy

Requirements

7. Qualification of Kerite Splice 4.10.12 50-289/87-01-12

8. Qualification of Static-0-Ring 4.10.13 50-289/87-01-13

Pressure Switches

Unresolved Items

1. Qualification of Eaton Cable 4.10.1 50-289/87-01-02

not readily available

2. Rosemont Installation Interfaces not 4.10.6 50-28S/87-01-07

addressed and Incorrect Checklist

response

3. TOR Walkdown file for GE penetration 4.10.7 50-289/87-01-08

does not reflect as-built condition

4. Conflicting maintenance requirements 4.10.10 50-289/87-01-10

for H 2Recombiner

5. Confiteting requirements for Ross 4.10.11 50-289/87-01-11

Solenoid Valve splices

6. Response to Franklin Institute 4.10.13 50-289/87-01-14

TER concerns not addressed in EQ

File

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DETAILS

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1.0 ' Persons Contacted

'1.1 General Public Utility Corporation (GPUN)

  • +J. C. Auger, Engineer - PWR Licensing ,
  • P. E. Boucher, EQ Engineer-

J. Bowman, Lead Electrical Maintenance Foreman

+T.'G. Broughton, Director Systems Engineering

  • J. Colitz, Director Plant Engineering

+L.-W. Harding, Manager QC Electrical

R. Harper, Manager.-

  • C. E. Hartman, Manager Plant Engineering

+D. Hassler, Licensing Engineer TMI-1

+H. D. Hukill, Director TMI-1

  • C. L. Incorvati, Audit Supervisor TMI-1
  • B. Kalenevitch, Engineer Document Control Group

P. Karish, Lead Electrical Engineer

+N. Kazanas, Director Engineering Projects

+R. W. Keaten. Director Quality Assurance

  • P. G. Levine, Senior Engineer I

+R. W. Liscom, QA Engineer i

  • +J. F. Mancinelli, Manager EQ

+R. J. Markowski, Manager Qa Prog. Div./ Audit

+R. J. McGoey, Manager PWR Licensing

Y. Nagai, Licensing Engineer

V. Orlandi, Lead Electrical Engineer

  • +E. Pagan, Manager EQ
  • L. G. Robinson, Media Representative

M. Sanford, Manager, Mechanical Systems

+0 Slear, Director Engineering Services

  • C. W. Smyth, Manager Licensing TMI-1

N. Trikourous, Manager System Analysis and Plant Control

  • R. J. Toole, Operations & Maintenance Director
  • +C. R. Tracy, Director Engineering Assurance

+R. F. Wilson, Vice President Technical

1.2 Eco Tech. Inc.

+L. P. Gradin, Director Engineering (GPU Consultant)

1.3 U.S. Nuclear Regulatory Commission

  • C, A. Anderson, Chief, Plant System Section NRC/RI

+R. J. Conte, Reactor Project Section lA

+J. Durr, Chief. Engineering Branch NRC/RI

+D. M. Johnson, Resident Inspector TMI-1 .

  • U. Potapovs Chief. EQ Section NRC/IE/HQ  :

+J. O. Thoma, Project Manager TMI-1 '

,

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3

  • denotes personnel present at the Corporate site meeting of January 16,

1987

+ denotes personnel present at the Site exit meeting of January 21, 1987,

2.0 Purpose

The purpose of this inspection was to review the licensee's EQ Program for

electrical equipment, important to safety and located in a harsh environ-

ment as required by 10 CFR 50.49, including the licensee's follow up to

commitments for resolving outstanding issues identified in the NRC equip-

ment qualification (EQ) safety evaluation report (SER).

3.0 Background

On January 14, 1980, the NRC issued IE Bulletin (IEB)79-018, with

attached Division of Operating Reactor (DOR) Guidelines and NUREG-

0588. Subsequently, on May 23, 1980 Commission Memorandum and Order

CLI-80-21 was issued and stated that the 00R Guidelines or NUREG-0588

form the requirements that licensees must meet regarding the environ-

mental qualification of safety related Electrical Equipment. The

" final rule",10 CFR 50.49 became effective on February 23, 1983.

This rule specifies the requirements to be met for demonstrating, the

environmental qualification of electrical equipment important to

safety located in areas that could be subjected to a harsh environment

resulting from a design basis accident. By letter dated December 10,

1982, the NRC transmitted to GPUN a Safety Evaluation Report (SER)

augmented by a Franklin Research Center (FRC) Technical Evaluation

Report (TER) for the EQ of Safety related electrical equipment at

THI-1. The TER identified numerous deficiencies relating to lack of

documentation to support qualification of components. By letter

dated March 1, 1983 GPUN (Technical Functions and Licensing)

requested a meeting with the NRC and FRC to discuss the "misunder-

standing" noted in the TER.

Prior to holding the requested meeting and in response to 10 CFR

50.49(g), GPUN submitted a letter dated May 20, 1983 wherein they

identified components within the scope of 50.49 concluding that the

components Itsted were qualified in accordance with 00R guidelines

dated November 1979. On October 5, 1983 GPUN personnel met with the

NRC EQ section to discuss TER deficiencies identified in the NRC's

December 10, 1982 SER. As a result of this meeting GPUN committed to

providing the NRC a written resolution to each TER deficiency and

concluded they were currently in compliance with the Environmental

Qualification Rule 10 CFR 50.49 as applicable to THI-1.

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4.0 EQ Program Requirements '

4.1 The NRC' inspectors examined the implementation and adequacy of the

licensee's EQ program for establishing and maintaining the

environmental qualification of electrical equipment in compliance

with the requirements of 10 CFR 50.49. The licensee's EQ program

is defined in the following procedures:

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' Corporate Policy and Procedure Manual No. 1000-POL-7317.01

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Plant Modification Engineered by Plant Engineering No.

1000-ADM-7350.01

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Plant Configuration Control Lists No.1000-ADM-1211.02

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Environmental Qualification of Equipment No. 1000-ADM-7317.01

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Quality Classification List No. 5000-ADM-7370.02

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Plant Configuration Control Lists No.1000-ADM-1211.02

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TMI-I Equipment Locations and Environments No. TDR-282

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Project Reviews No. 5000-ADM-7311.03

These procedures prescribe the method by which GPUN establishes

environmental qualification of electrical equipment and assures

compliance.with 10 CFR 50.49. The program includes certain post-

accident monitoring equipment as defined in Regulatory Guide 1.97 as

well as non-1E electrical equipment whose failure under postulated

environmental conditions could prevent satisfactory accomplishment of  ;

safety functions. The EQ program does not address electrical equip-

ment in a mild environment (10 CFR 50.49, subparagraph (c)(iii)] or

mechanical equipment. Overall quality assurance or quality control

'

requirements for Environmental Qualification is delegated within the  :

Nuclear Assurance Division. Responsibilities include establishing

and maintaining an inspection and monitoring function for EQ compon-

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ents/ equipment, audit records and files required to implement and

sustain systems, procedures and programs to ensure proper control of

environmentally qualified equipment. In addition, program procedures

were reviewed to evaluate the procedural methods and their effective-

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ness for:

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Requiring that all electrical equipment in a harsh environment l

and within the scope of 10 CFR 50.49 be included on the list of

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equipment requiring qualification (EQ Master List).

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Control of additions / deletions and distribution of EQ Master  !

List

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Establishing, evaluating and maintaining EQ documentation

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Defining and differentiating between a harsh and mild

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environment

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Controlling plant modifications for replacing and maintaining EQ

equipment.

Based on the above, the inspection team determined that the licensee

has implemented a program to meet the requirements of 10 CFR 50.49,

although some deficiencies were identified and are discussed in

paragraph 4.10 of this report.

4.2 10 CFR 50.49(d) List (EQ Master List)

The licensee is required to establish and maintain a current list of

equipment which must be qualified under 10 CFR 50.49. At GPU an

extensive review of electric equipment in THI-I was performed by the

licensee to determine the equipment to be qualified and included on

the EQ Master List (EQML). The criteria used for determining the

electric equipment requiring qualification included the identifica-

tion of Class 1E equipment required to function to mitigate the

consequences of design basis events, and which must operate in harsh

environments. This included devices required for the initiation of

automatic protective functions as well as those required for post-

accident recovery actions. In addition, equipment located in areas

subject to a harsh environment and not required to perform a safety

function but whose failure or misoperation could cause degradation of

required safety equipment was considered. Devices or components

which provide operator information or indication required for

operator action were also included in the EQML.

GPUN Nuclear Corporate Policy and Procedure manual number 1000-POL-

7317.01 Rev. O dated May 31, 1985, entitled " Environmental Qualifi-

cation of Equipment," assigns responsibility for the EQ program,

including the establishment and maintenance of the EQML to the

Director, Technical Functions Division. The responsibility is

delegated to the Director, Engineering Assurance / Manager Equipment

Qualification. Paragraph 5.1.1.a requires the preparation of the

master list. The procedures for preparing and maintaining the EQML

are contained in Technical Functions Division Procedure number

5000-ADM-7317.01 (EP031) Rev. I dated September 30, 1986 entitled

" Equipment Environmental Qualification." Changes to the EQML are

through the Design Change Notice / Field Change Notice (DCN/FCN)

process as required by EMP-008. A computer based system maintains a

current listing of DCNs filed against the EQML since the last

revision. Review / approval / distribution is controlled by the

DCN/ routing / sign-off sheets and the provisions of procedure no.

5000-ADM-7706.011 (TAP-006) and procedure no. 1000-ADM-1211.02

(EMP016). However, the EQML revision itself is performed by the EQ

section without further procedural controls.

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The NRC inspector performed an audit of the EQML to determine its -

validity. The review took place in three phases. First, the-

inspector examined'the list itself and selected System Component-

Evaluation-Worksheets (SCEW) in order to evaluate the treatment of

certain auxiliary systems. The systems reviewed were~the Post- l

Accident Exhaust Sampling System, the Fuel Handling ESF Ventilation

. System, and the Post-LOCA Hydrogen Recombiner. .Next, 12 Piping and .

Instrumentation Diagrams (P&ID) were examined to make an independent

determination of functional flow path, control and indication as

follows:

1. H2 Recombiner 302722, Rev. O, 7/13/84

2. Emergency Feedwater, 302082, Rev. 3, 8/29/84

3. Fire Service Water, 302231, Rev. 33, 6/20/84

4. Instrumentation, 302271, Rev. 28, 6/21/84

5. Backup Instrumentation, 302272, Rev. 1, 2/17/83

6. 2 Hour Emergency Air, 302273, Rev. 3, 9/13/84

7. Post Accident Reactor Coolant Sampling, 302673,

Rev. 1, 8/23/84

8. Vital Instrumentation, 206501, Rev. 17, 10/12/83

, 9. 4160V Engrd. Safeguards Sw. Gr. , 206022, Rev. 8, (date

illegible)

10. 480V Engrd. Safeguards Sw. Gr., 206032, Rev. 10, 6/7/83

j 11. Building Spray, 302712, Rev. 23, 8/8/86

12. Core Flood, 302711, Rev. 11, 6/4/72 /<

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In the third phase, three emergency operating procedures (EOP) were

reviewed as follows: Small Break LOCA Cooldown 1210-6, revision 4

dated July 2, 1986; large Break LOCA 1210-7, revision 7, dated

June 13, 1986 and Lack of Primary to Secondary Heat Transfer 1210-4, .

revision 5, dated June 13, 1986. This last phase produced a number- '

,

of components which operate during the respective events but which

are not or. the EQML. However, the licensee was able to provide

justification for all components included on the E0P's but not on the

EQML.

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No~ deficiencies were. identified in.the Itcensee's. program for-

establishing and maintaining the EQML in'accordance with the-

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requirements of'10 CFR 50.49.

4.3L Control of EQ Related Plant Modifications

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The licensee's! Technical' Functions .- Functional Engineering' Section .

performs'all modifications that involve EQ components in accordance

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J.with the governing Technical Functions procedure. Plant Engineering

or. Technical Functions as applicable:

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estabitshes that the component must be environmentally

qualified for a harsh a environment and specifies what

the harsh environment.

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Defines _ performance requirements for components and ensures that

-the' final design complies with such requirements.

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Defines, specific environment parameters and requests qualifi-

. cation data on Purchase Requisition if required.

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Assures-that_-installation requirements are defined so.that the

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installed configuration adequately represents the tested

configuration.

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Ensures that-the modification will not have a negative impact on

any harsh environment that contains existing qualified compon-

ents.

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Ensures that the EQ Section has reviewed all qualification prior

to release for construction,

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Obtains concurrences from the EQ Section=for modifications

involving EQ equipment and releases for construction per pro-

cedure EMP-008.

Technical. Functions Procedures which must be followed by Plant

Engineering personnel when performing modifications include:

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Procedure No. 1000-ADM-1211.02 " Plant Configuration

Control Lists" (EMP-016)

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Procedure No. 5000-ADM-1291.01 " Nuclear Safety /

Environmental Impact Evaluation" (EP-016)

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Procedure No. 5000-ADM-7313.02 " Quality

Classification List" (EP-011)

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Procedure No. 5000-ADM-7313.03 " Power Plant System

List" (EP-012)

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u_ ___________m__ _ _ _ _ _ . . _ _ _ _ _ _ - _ _ _ _ . . . _ _ _ . . . . . _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ . . _ _ _ . . _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ . . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ . _ . _ _ _ _________m

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Procedure No. 1504'-ADM-7350.ls" Plant Modtfications

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. Engineered by Plant Engineering"-(EMP-019)

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Procedure No. 5000-ADM-7350.02 "Insta11at1on

Specifications"(EP-020)  :

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Procedure No. 5000-ADM'-7313-01 "Modttication and

System Design Description"_(EP-005) -

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Procedure No. 5000-ADM-7350.05 " Mini Mods"

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Procedure No. 5000-ADM-7311.03-" Project Reviews" (EMP-014)

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. Procedure No. 500-ADM-7317.01'" Equipment Environmental Quali-

fication" (EP-031)-  ;

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Procedure No. ES-011'" Methodology'and Content.of GPUN Quality i

Classification List"

h

Procedure No.:AP-1043 " Engineering Chang'e Modifications"

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The following EQ work activities were reviewed for compliance'with

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established procedures: Job Ticket No. CK784, Technical Function

Work No. B00830, Design Change Notice C048157 and BA412458P1.

No deficiencies were identified in the GPUN program to control '

- plant modifications involving EQ equipment.

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' 4.4- E0 Maintenance Program

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The required maintenance for each type of qualified equipment is -

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defined in the Supplemental SCEW sheet for the qualified equipment. ,

Two types of maintenance activities'are involved, preventive main-  ;

tenance-(PM) and corrective maintenance. Procedures governing these  ;

' activities were reviewed by the NRC inspectors. Procedure No. '

1407-2, revision 3 provides guidelines.to ensure that the Environmental

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Qualification-(EQ) of designated safety-related equipment is not

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degraded during maintenance activities. ' Procedure No. 1027, revision 14,

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' outlines the scope references,' responsibilities and requirements of

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the Preventive Maintenance Program.

s The Preventf ve Maintenance Program is designed to perform tasks that

include. lubrication, inspections, tests for. proper operability, '

. calibrations, and programmed replacement of parts. Corrective

Maintenance is performed to ensure that the environmental qualifi-

,, cation of equipment is not degraded during maintenance to ensure that

material with a design life of less than 40 years is periodically

replaced.

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The _ Environmental Qualification Section (EQS) performs sample reviews

of applicable maintenance and surveillance procedures to ensure that

the environmental qualification requirements are maintained. The EQS

. monitors plant maintenance and surveillance data for potential-impact

on _ environmental qualification components and performs evaluations to

ensure lubricants and solvents used during maintenance do not degrade 3

the environmental qualification of safety related equipment. The

LGeneration Maintenance System (GMS) Coordinator assists the PM Group

in the implementation, scheduling and assessment of the PM Program by

operating the Generation Maintenance. System to provide scheduling

information and the results of the scheduled activity.

The inspector's review of the licensee's EQ maintenance activity

identified no deficiencies in the areas reviewed. .

4.5 Training of EQ Personnel

GPU Procedure No. 5000-ADM-2131.01 revision 1-00, " Technical Func -

tions Personnel Indoctrination and Training", dated October 17, 1984

prescribes general training requirements for their engineering

personnel. Procedure No. 1407.2, section 2.1 requires that mainte-

nance department personnel be properly trained in environmental

qualification requirements. The inspector reviewed licensee training

records which indicate that EQ managerial and engineering personnel

.did received various EQ Training from~outside agencies. EQ training

for site personnel was given on October 9, 1986. The material

covered included the regulatory requirements and the current status

of GPUN EQ program. In addition, three hour seminars entitled

" Control of Environmental Qualification for Safety Related-Electrical

Equipment" was given to 92 electrical and I&C personnel during the

period between April 10, 1985 to June 17, 1985. Discussions with

craft personnel indicate personnel to be knowledgeable and aware of

EQ requirements.

No deficiencies were identified in the licensee's program to provide

EQ training to site and corporate personnel.

4.6 IE Information Notices and Bulletins

Licensee Procedure No. 1000-ADM-1216.03 revision 1-00, defines and

establishes the GPUN system for control and management of incoming

and outgoing regulatory correspondence. Generic regulatory

correspondence, including those items that GPUN intends to comment

on, are handled in accordance with Procedure No. 1000-ADM-7330.02.

GpVN licensing is designated as the corporate recipient of GPUN

regulatory correspondence. Regulatory items are tracked on the

Action Item Tracking System (AITS). A tracking system status report

is sent monthly to all applicable Department Managers.

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The inspector reviewed licensee action and documentation in response

to IE Bulletin 82-04, Information Notices 82-11, 83-45, 83-72, 84-44,

84-57 and 84-78. .The inspectors concluded that the licensee does.

have a program for distributing, reviewing and evaluating Infomation

Notices and IE Bulletins and recommending action to ensure environ-

mental qualification of electrical equipment within the scope of 10

CFR 50.49,

4.7 EQ Replacement and Spare Parts Procurement.

Procedure No. 5000-ADM-6230.01 (TAP-Oll) revision'l-00, establishesa

.

the methods for preparation, review, approval and release of purchase

requisition originating in GPUN Technical Functions Division in

support of engineering activities.

Other applicable procedures reviewed include:

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Procedure No. 5000-ADM-1215.02 " Technical Document Release"

(EMP-008)

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Procedure No. 5000-ADM-7313.02 " Quality Classification

List" (EP-011)

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Procedure No. 5000-ADM-7315.01 " Technical Specifica-

tions" (EP-004)

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Procedure No. 7000-ADM-6333.9 " Limited Purchase Order"

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Procedure No. 1000-ADM-POL-1011.02 " Procurement Control - Level

of Signature Authority".

Materials and components associated with safety related structures or

systems are purchased to specifications and codes equivalent to those

specified for original equipment or as specified by a properly

reviewed and approved revision. In those cases where the EQ

requirements of the original item cannot be determined an engineering

evaluation is conducted to establish the requirements and controls.

This evaluation is documented and ensures that interfaces, inter-

changeability, safety, fit and function are not adversely affected.

All Purchase Requisition or attached technical specifications must

define the applicable environmental qualification requirements.

The inspector reviewed Procurement Document Nos. TP-038388 and

TP-038586. No deficiencies were identified in the licensee's program

for procurement of EQ equipment and replacement parts.

4.8 QA/QC Interface

The licensee's QA audit department consists of three branches, one in

the corporate office, one at the TMI-1 site and one at the Oyster

Creek site. The corporate QA and site QA departments conducted three

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audits of the TMI-1 EQ program. The first audit (No. 0-TMI-84-04) ,

was conducted by the corporate QA department on June 29,.1984 to  !

verify that the Babcock & Wilcox Owners. Group EQ Summary Report was

supported by adequate documented tests or analysis and that records

were being maintained. No findings were identified. The second

audit (No. 0-TMI-84-02) on June 4-13, 1984 also performed by the

~ Corporate QA department, audited the licensee's implementation of

,

.their EQ program. Three deficiencies were identified pertaining to l

EQ procedures and maintenance areas. These deficiencies were

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resolved prior to May,1985. '

The third audit-(S-TMI-85-05) was conducted by TMI-1 site QA-on April

15 through May 10, 1985 to reivew the status and adequacy of EQ

activities performed at the site. Four deficiencies were identified.

All'of these findings were resolved prior to October 2, 1985. The

findings were in the areas of site EQ procedures, site personnel

training, materials and site use of SCEW sheets. The inspector

reviewed the audit reports and pertinent records of these audits

versus the GPU procedure requirements. No unacceptable conditions

were identified.

.

4.9 Equipment / Component Environmental Qualification File

The licensee's EQ files were examined to verify the qualified status

of the safety related class IE equipment within the scope of 10 CFR

50.49. The review consisted of comparing plant service conditions

with qualification test conditions and verification of the basis for

these conditions. The inspectors selectively reviewed areas such as

required operating time compared to the duration of time the equip-

ment has been demonstrated to be qualified; similarity of tested

equipment to that installed in the plant (e.g. insulation class,

component materials, tested configuration versus installed configura-

tion and documentation for both); evaluation of adequacy of test

conditions; aging calculations for qualified life and replacement

interval determination; effects of decreases in insulation resistance

on equipment performance; adequacy of demonstrated equipment

accuracy; evaluation of anomalies; and applicability of EQ problems

reported in IE Information Notices /Bullutins and their resolution.

i

Of the licensee's 57 EQ files, the inspectors sampled 31 EQ files.

The EQ files selected, covered such areas as electrical cables,

limitorque motor operated valves, pump motors, solenoid operated

valves, cable splices, radiation detectors and pressure / level trans-

mitters. These files contain documentation utilized by GPU to pro-

vide the basis for demonstrating that the equipment type is quali-

fied. The equipment type being a specific component or equipment,

designated by the manufacturer and model number, which is represen-

tative of all identical equipment / components in a plant area exposed

to the same or less severe environmental service condition.

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Based on'the NRC review of the EQ files, the licensee had not

established guidelines for controlling file content to ensure

auditability. In fifteen EQ files the inspectors identified a number

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of sin 11ar file. deficiencies ' consisting of: Inadequate or missing.

-component / equipment description and installation instructions;

, incomplete checklists; installation interface not addressed;

conflicting maintenance instructions or lack thereof; applicable

resolutions for previously identified TER open items not in files;

inadequate information on accuracy and performance requirements.

Specific deficiencies of the type noted above are discussed in

paragraph section 4.10.

Based on the inspection findings the licensee was informed that the

EQ file deficiency was in violation of 10 CFR'50.49, paragraph (J)

which states: "a record of qualification, including documentation in

paragraph (d) of the regulation, must be maintained in an auditable

form..."Section III of IEEE-std-323-1971 and 1974 defines auditable

data as information.that is documented and organized so as to be

readily understandable and traceable to permit independent verifi-

cation of inferences or conclusions based on the information.

This item is a Potential Enforcement Item (50-289/87-01-01).

4.10 Specific File deficiencies were identified as follows:

4.10.1 Eaton Cable File No. EQT1-156

The Eaton Cable file was reviewed by the inspector to determine

whether the file contained sufficient information to support

qualification of the cable for use in the environmental condi-

tions in which it must function.

File documents reviewed include:

--

National Technical System Report No. 558-1088, dated

October 9, 1981

--

SCEW sheet No. TI-770-031.032 for Eaton Cable No.

FR-EPDM/CSPE

--

EQ Assessment for file No. EQ-TI-156 dated August 18, 1986

--

Isomedix Report "LOCA Nuclear Qualification of

EDPM/Hypalon Composite Cable" dated June, 1978

_- . __ , .- . - - _ _ . _ . _ .- .

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Qualification was based on four test specimens. Cable

Specimen No. 3 (XLP0/8E-8) is the type used at TMI-1. The-

results of the simulated LOCA test indicate that during the

second transient, the insulation resistance for this cable-

dropped to 2.84 x 10' ohms. The reason for this occurrence was

unknown. -This test anomaly was not addressed nor justified by

l any'of the documents in the EQ file or the SCEW sheet.

Subsequent to this finding and within the inspection period the

licensee issued a Design Change Notice (DCN-048156) dated

January 13, 1987 providing a resolution of the test anomaly.

This item is unresolved pending NRC verification of licensee

action to incorporate resolution in the EQ file, revise the

SCEW sheet and other applicable file documents.

(50-289/87-01-02)

4.10.2 Limitorque Motor Valve Operators (MOV)-

Inside Containment File No. EQTI-103

The inspector reviewed the Limitorque MOV file for' MOV operators

used inside the containment to determine whether the file con-

tained documented and adequate data to support qualification for

use of the MOVs in the environmental conditions in which they

must function.

Documents examined include:

--

Limitorque Report No. 600198 " Test of Limitorque Valve

Operator to Meet General Requirement of Electric Valve

Actuator in Nuclear Reactor Containment Environment"

--

Limitorque Report No. 60037A "Limitorque Power Station

Type Test Report"

--

Limitorque Report No. B0058 "Limitorque Valve Actuator

qualification for Nuclear Power Station Service"

--

Limitorque No. 80119 " Qualification type test Report of

terminal Strips for use in Limitorque type Actuator for

PWR Services."

--

TMI-1 Limitorque Walk-down data book.

The Limitorque EQTI-103 file did not contain or reference

resolutions to TER deficiencies, identified by Franklin

Institute on aging for Limitorque Model Nos. SMB, SMB-2, SMB-3

and SMB-000. However, the licensee was able to provide the

information from another source which was not referenced in the

EQ file. (Auditability of the EQ file is to be addressed in

response to 50-289/87-01-01).

_

..

  • 14-

During this review,D the inspector noted that the TMI-1 Limitor-

que walk-down_ data book contained photographs (dated December

20, 1986).in which the Limitorque switch cam shaft for MOVs

RC-V-3 and WD-G-3 appeared to be of ' phenolic black material .

The limit switch and torque' switch insulation materials quali-

-

fied for use inside containment applicationsfare Melamine and

Fibrite. Melamine is whitish grey and generally.found in older

actuators. Fibrite is brown and found in actuators of recent

manufacture. The qualified material .for outside containment

applications is Durez, which is a phenolic and comes in either

black or red.

~

Qualification data supporting use of the phenolic limit switch

~

cam shaft in containment was not included in the Vendors

Limitorque inside containment testing program. However, data

generated by the licensee as a result of this inspection

(DCN-048169 dated January.18, 1987) concludes that the black

Durez material is qualified for the TMI-1 containment

environment. OCN-048169, which includes =GPUN calculations

C1101-200-5710-006, extrapolates the test data of limitorque-

report no. 80003 to provide the basis for the similarity

discussion for the tested material and the black (Durez 791)

-

material used at TMI-1. Prior to this inspection the licensee

did not adequately demonstrate qualification of the Limitorque

limit switch cam (phenolic) for in-containment use in violation

of 10 CFR 50.49, paragraph (d)(1). This item is a Potential

Enforcement Item. -(50-289/87-01-03)

4.10.3 Rockbestos Cable File No. EQTI-150

The inspector reviewed the Rockbestos cable file, including

coaxial cable, Radiation cross linked polyethylene (RXLPE-

formulation 760G), and chemically cross-linked polyethylene-

(CXLPE-formulation 7600). The Rockbestos cable was qualified in

accordance with NUREG-0588, Category 1. The test specimens were

identified in formulation as the installed cables with the test

profile enveloping the plant profile. The file contained all

the latest Rockbestos cable test documents of tests performed by

Rockbestos. However, the file did not contain analysis of how

measured parameters taken during the type test (e.g. Insulation

resistance, degradation of neoprene Jacket in the Rockbestos

type tests) would affect plant circuits.

The licensee is responding to similar concerns identified

during a 10 CFR 50.49 EQ inspection at Oyster Creek, see

inspection report 50-219/86-08. The Utility has contracted with

a consultant to evaluate the effects of insulation resistance on

plant circuits at Oyster Creek. The licensee has issued a

Design Change Notice (DCN-048180) whicn references preliminary

results of this study, indicating that Oyster Creek, which has a

more severe environmental profile than TMI-1, had no problems

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'.with respect to degra'ded insulation' resistance. The report

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(ETR-2028) . is in draft form and is not yet' referenced by the

-

file. s However, the report' indicates that the cable compound ..

'(KXL-760G) on which the analysis is based, is:not u' sed-at TMI-1. ~

DCN-056832 was' issued following theLinspection to address NRC.

< concern on cable compound similarity.' The'DCN indicates that

minor composition changes from compound to compound will have.

no appreciable effect'on performance'of instrument circuits

using Rockbestos-Cable.' The DCN cites Rockbestos Report -

No. TR-6801 which demonstrates ~that'Rockbestos cross-linked,

~

. polyethylene compuunds~are-sufficiently-similar.that LOCA test

results taken on~one-would be applicable to all compounds.

Prior to this inspection the licensee'had'not ad' dressed the

effects:of-lowered insulation resistance on instrument circuits-

for TMI-1.

This item is considered to'be a Potential Enforcement Item in

violation of NUREG-0588,. Category I requirements.

(50-289/87-01-04)

4.10.4~ Weed RTD's File No.'E0TI-136

The inspector reviewed the:EQ file for Weed RTD Models 6120,

N90170,-1A00/611 and 1AOD/6120. In addition, the file was

reviewed to establish Victoreen High Range Radiation monitor

connector similarity; performance requirements and radiation

-qualification of the Teflon insulator-used in the connector.

The qualification of the connector was based on the' D0R guide-

lines.

-

A. Based on the specification requirement of- 1 megohm for

cable insulation resistance (IR) for the radiation. monitor

' cable in the Oyster Creek accuracy assessment report (ETR q"

2028 by ECOTECH), tests indicate a minimum IR for the

penetration / connector assembly of about 3 megohms ~at 325*F--

and 21 megohms at 250*F, which is much better than the 1

megohm requirement. An analysis of the radiation effects-

on the teflon insulator was included'and determined that ,

even though mechnical property loss of~the insulator is

expected, electrical property degradation is not expected

and the teflon is' confined in the connector. The file

cites EPRI-2129 which reports that the teflon performed

satisfactorily at low mechanical stress at levels above:20

-

Mrads (required dose).

W1 thin the scope of this inspection no deficiencies were I

identified.

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B. RTO qualification was based on_ NUREG-0588, Category 1

l guidelines. The plant profile, enveloped by the test ~

condition is similar to the IEEE-std-323 profile. The test

specimens were claimed to be similar to the installed

equipment in the plant, however, because of the differences

between the 611 series and the 612 series, which are not

described in the file,, traceability of similarity from the ,

test specimen to the installed equipment was not possible. '

The RTD's were inspected only twice, once before the test

began'and once after the post LOCA test. No evaluation

of the effects of aging, transportation of test specimens

between the test facilities, radiation and post LOCA con-

_ditions'could be found in the test reports. The error

analysis of the test results could not be found in the EQ

file. _No positive statement was found to indicate that the

equipment was successfully tested.

Section 2.1(3)(a) of NUREG-0588, Category 1 requirements,

state, in part that " Equipment that must function in order

to mitigate any accident should be qualified by test..."

Section 2.2 of NUREG-0588, Category 1 requirements states,

in part, that': "1) failure criteria should be established

prior to testing, and 2) test results should demonstrate

that the equipment can perform its required function..."

The licensee has issued DCN 04891 containing information

generated after this inspection to address NRC concerns.

l The licensee will revise the EQ file, EQTI-136 to include

! this data.

Prior to this inspection, the licensee had not adequately

demonstrated qualification of the Weed Resistance Tempera-

ture Detector (RTD's) in violation of NUREG-0588,

Category I requirements and is therefore determined to be a

Potential Enforcement Item. (50-289/87-01-05)

4.10.5 Foxboro Transmitter File No. EQT1-122

The inspector reviewed the EQ file for Foxboro Pressure

Transmitter Models N-E11GH, N-N1MN2, N-E11GM-SAE-1 and

N-E11AM-SAH2. Qualification of the transmitters was based on

the D0R guidelines. The plant profile, enveloped by the test

conditions is similar to the IEEE-Std-323 profile. The test

specimens were different from the installed equipment, however,

the licensee performed a similarity analysis justifying the

difference between test specimens and the installed equipment.

Some of the test results for the effects of steam and radiation

on the test specimens showed unusually high measurement errors

L _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _

--__--

.,

17

with no explanation of the anomalies. No plant performance

requirements for assessing the acceptability of the test

results could be found in the EQ file.

The~ licensee. issued a Design Change Notice.(DCN-048164)

containing additional data generated during this inspection

to address the issues. This information will be. included in

the EQ file, EQTI-122 and the SCEW sheet will be revised to

reflect the latest information.

Prior to this inspection the licensee did not demonstrate

qualification of the Foxboro Pressure Transmitters. This item

is in violation of section 5.2 of D0R Guidelines and is there-

fore considered to be a Potential Enforcement Item.

(50-289/87-01-06)

4.10.6 Rosemount Transmitters File No. EQT1-129

The inspector reviewed the EQ file for Rosemount Pressure

Transmitter Model 1152GP9A92T0010PB. Qualification of the

Rosemount Transmitter was based on the D0R guidelines. The plant  ;

profile, enveloped by the test conditions is similar to the

IEEE-Std-323 profile. The test specimens were identical to the

equipment installed in the plant. The " checklist" in the front of

the EQ file was incorrectly marked "yes" for item 8 for beta.

radiation being included in the total integrated dose (TID) to

the tested equipment. The installation interfaces (i.e. Conax l

Connector) used for testing the transmitter were not identified

in the test report.

The licensee issued a Design Change Notice (DCN-048154) to

l change the " checklist" response to say "No" for item 8 in the

next revision. In addition, Note 2 of the checklist will be

expanded by citing page 4 of reference 129-07 which documents 4

that the transmitter is housed in a stainless steel enclosure.

The purpose of this is to show why beta radiation does not have

to be included in the TID. The reference will also note that

Conax connectors are used for the installed and the tested

r equipment. An additional reference will be made in Note 6 of

( the checklist. The reference will state that the interfaces

f'

for the subject equipment are field run cables, qualified

Raychem Splices and Conax connectors.

This item is unresolved pending NRC verification that the above

document changes are made as noted. (50-289/87-01-07)

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14'.10.7/ GE Electitcal Penitration' AssemblyiFile No. EQTI-137 >

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The' inspector reviewed.the EQ-file for the GE F01 electrical:

penetration to determine qualification.of electrical-

_ interfaces.

'

f, The qualification assessment report for these penetrations-

~

contained statements regarding the electrical interfaces

'

indicating-that~the Outboard electrical interfaces in_useLat

. TMI-1 are GE termina11 blocks (qualified per EQ file No. -EQTI-

112)'and the inboard electrical interfaces in useLare.Raychem-

splices (qualified per EQ file no.'EQTI-134). The F01 quali-

, fication file references TDR-6560- Environmentally Qualified

Equipment Field; Verifications _for the as-installed configuration

of.this equipment._ In describing:the=as-installed. condition of

penetrations.201 and 204 (inside containment), the TDR file-

indicates that there are multi pin connectors that have no.

Raychem Splices and that terminal blocks are still in use.

Visual inspections of. penetration 201, 204, and 311 by the NRC

"

.

inspector did not- substantiate the TDR statements, ._since

Raychem splices were observed on safety related electrical

-

interfaces inside the containment. The licensee has agreed to

>, update'the TDR file'.to reflect the as-installed conditions.

This item is unresolved pending NRC verification of licensee

corrective action. (50-289/87-01-08).

-

4;10.8. File No. EQTI-113, ASCO Solenoid Valves

.

The inspector reviewed the EQ file for ASCO Solenoid Val've

-

, Models 206-3816RVE'and'206-3817RVF for use in areas free from-

steam and spray, and the NP-8316 66E Valve for general use.

The inspector determined that the file did not contain ~a

-sufficient description of the valve. This deficiency was - . O

corrected during the inspection.- - The licensee issued a Design

Change Notice (DCN-041538) to add available catalog data-

. supplied by the vendor, to the file. The data covered service

data, mounting restrictions, maintenance instructions and

expanded views which allowed internal elastomers to be identi-

fied and located.

Within the scope of this review no further action is required.

4.10.9 Brand-Rex Cable File No. EQTI-153

The inspector reviewed the EQ file for Brand-Rex crosslinked

polyethelyne (XLPE) and chlorosulfonated polyethelyne (CSPE)

cable types RG-11A/V and RG-598/V used for power, control and

instrumentation. While the tests performed met vendor

stipulated acceptance criteria and enveloped plant conditions,

no plant related acceptance criteria were specified.

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Of particulariconcern is whether lowered insulation resistance;

will allow una'cceptable degradation of instrument s1gnals. This'

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deficiency was detected during;an EQ related inspection atz

'

~ 0yster Creek- and the licensee is in:the: process.of preparing .

.theJrequired loop analyses to allow'. specification'of minimum

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-

required insulation resistance values during. accident or test.

conditions. The licensse uas issued a~ Design Change Notice?

C (DCN-048165) which' references preliminary results of an Oyster

Creek study (re:;Rockbestos Cable para. 4.10.3) that addresses-

,_ the insulation resistance measurement' errors.

L 2

The Preliminary studies, addressing similar concerns at Oyster :

Creek, have not identified any degraded insulation resistance

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problems. Since _0yster Creek has.a.more severe enviornmental

profile it.is reasonable to conclude that TMI-1 would:not

-experience degraded-insulation resistance problems in

Linstrument circuitry.

'

,

Prior to this inspection.the licensee had'not addressed the.

effects of lowered insulation resistance-on-instrument circuits

~

for TMI-1. This item is considered to be a Potential Enforce-

ment Item in violation of 10 CFR 50.49 paragraph (d)(1).

~

-(50-289/87-01-09)

4.10.10- Rockwell Hydrogen Recombiner File No. EQTI-142

The-inspector reviewed the EQ file.for the-Hydrogen Recombiner

located in the intermediate building.- Qualification for the

4 Hydrogen Recombiner was based on DOR guidelines.

.The qualified service life'was stated by the SCEW sheets TI

~

901-005'and TI-901-006 to be based on an annual inspection of~

-

cable, cable splices, blower motor, cooler fan motor, heater-

assembly and thermocouple assembly. The licensee did not

-provide evidence that the inspections were performed.

The licensee issued a Design Change Notice (DCN-048170)

which uses the analyses and calculations in the EQ file (ref.

142-05) in establishing that the' phenolic in the terminal block

is-the most thermal-aging sensitive and Radiation = sensitive

material in the recombiner. The DCN indicates that the phenolic

material has a qualified life of 40 years at.230*F which

envelopes both plant normal and accident conditions. Since the

Recombiner is located in the intermediate building, the tempera-

-

ture during its DBA (LOCA) is considered mild (90-106*F).

Based on the Radiation properties of phenolic and the large

amount of margin which exists over the specified base of 0.2

MRads the licensee is deleting the statement, " Maintenance

Required to Maintain Life". The SCEW sheets TI-901-005 and

-

_ _ _ _ _ _ _

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TI-901-006 and the~EQ file EQTI-142 will be revised accordingly.

This. item is unresolved pending NRC review of licensee correc-

tive action. (50-289/87-01-10)'

~4.10.11- Ross Solenoid Val'ves File No. EQTI-138

-The inspector reviewed the EQ ' file for ROSS Solenoid Valve

Model 2676-A-4011. These pilot valves are located in the

Auxiliary Building'and are qualified to D0R guidelines. .The

' file contains conflicting requirements with' respect to

maintenance requirements to maintain equipment qualification.

The Equipment Summary (page 5 of 5) section 3.0 and 4.4

requires a preventive maintenance inspection of interface

splices to maintain qualification. EQ checklist no. 25

indicated no interface' requirements.

Visual inspection by the licensee and the NRC inspector of Ross

Valves Nos. MU-V-18 and MU-V-20 indicated that tape splices are

not used and that the wires terminate at GE type.EB-5 terminal

blocks, therefore no, inspections are necessary. ' The licensee

has issued a Design Change Notice (DCN-048159) to. revise the EQ

file to reflect the as-installed configuration and to delete the

instructions that do not. apply.

This item .is unresolved pending NRC review of licensee

corrective action. -(50-289/87-01-11)

4.10.12 Kerit'e Splice File No. EQTI-126

The inspector reviewed the EQ file for Kerite Splice Model No.

SS-NS-NVC-DISC. The disconnectable splices are used on the

Emergency Feedwater pump motors in the Intermediate Building.

The files did not contain acceptance criteria related to

required performance at TMI-1. In addition, the files did not

contain descriptive information which sufficiently addressed

similarity between plant, and test configuration and conditions.

Test anomalies including water intrusion.into splice and other

failures were not satisfactorily addressed. The file only

stated that the tailures do not apply at TMI-1 because the

tested configuration was different than the installed condition.

The licensee has issued a Design Change Notice (DCN-048138)

describing TMI-1 mounting configuration, performance criteria

for TMI-1 application. This information will be included in

the EQ file, EQTI-126 at its next revision.

Prior to this inspection the licensee had not adequately

demonstrated qualification of the Kerite splice. This item is

considered a Potential Enforcement Item in violation of 10 CFR

50.49 paragraph (d)(1). (50-289/87-01-12)

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4.:10.13 Static-0-Ring: Pressure Switches File No. EQTI-117  !

Theinspectobreviewe'd the EQ-file for Static-0-Ring l(SOR)

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J- - Pressure Switch Models 9TA,'=4N6, 12N6. Qualification.for-

- the: Static-0-Ring: Pressure Switches.was based on 10 CFR >

'50.49. guidelines. The 9TA switches'are.usediin containment .

, - ~

=.to detect the decrease in-steam.line steam pressure associated.

-with'a steam line break'and to, actuate feedwater isolation. .The

4N6 switches' are used.in the Auxiliary Building for-low oil. .

. pressure trip on.the makeup' pump. Numerous file deficiencies

were observed. Performance / acceptance criteria were not pro-

vided. This made evaluation of< set point changes associated

with the te'sts-impossible. .No similarity analysis was provided -

,

and test anomalies were not adequately addressed. *

~

SOR qualification testing results. appeared to provide a i

basis-for qualification for'the 4N6 type switches used

- outside the containment, but this could not be confirmed-in

the. absence of' plant related performance /acceptan'ce ,

,

criteria.-

There were no_ test results to support qualification of the

9TA' type switches used for feedwater isolation. The very . . .

-limited number of SOR tests on switches with the TA (explosion

proof) housing either; exhibited performance well below normal >

expectations or were not tested in a configuration similar'to

. that installed at TMI-1.- In addition, significant_setpoint

changes. occurred or were predicted to occur in' circumstances

similar ~to the TMI-1 application. The licensee has issued a

Design Change Notice (DCN-048148) containing descriptive

material and an-analysis to demonstrate similarity between the

sensitive-components in the switches tested and those installed

in the plant. The delayed actuation from^ a predicted 28 psi

decrease in set point expected to result from heatup of the

switch was addressed. The EQ file will. be updated to reflect '

the analysis and resolutions presented in the DCN.

Prior to this_ inspection the licens'ee had not adequately. demon-

strated qualification of the Static-0-Ring Pressure- Switches in  !

violation of 10 CFR 50.49 paragraph (f)(1). This-item is being

,

considered a Potential Enforcement Item. (50-289/87-01-13)

The Static-0-Ring Pressure Switch TER concerns (Franklin

Institute TER Report Item 57) were not addressed or referenced

in the EQ file. The licensee indicated that the earlier TER was

for switches which had been replaced. However, the same concern

exists for the installed replacment switches. Written demon- .

'

stration of qualification is being completed in the file to

close out the TER concerns.

.

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- correctiv'e action. (50-289/87-01-14)-

-e 4.'111 Plant Physical Inspection of Electrical Equipment

The p1 ant physical inspection consisted of an examination-of safety

s

v :related. electrical ' equipment: selected from the EQ Master List. The

e'quipment selected was, located and installed inside/outside

containment and consisted-of Limitorque Motor Valve _0perators,1

Foxboro Transmitters,;Rosemount Transmitters, TargetLRock Solenoid.

Valves,-Level Switches, Resistance Temperature Detectors, Radiation

^

Detectors and' Electrical-Splices.

The inspectors examined characteristics such as mounting configura '

'

.' . tion, orientation, connection interfaces, Model/ Type, bend radius,'

seals, environment,. accessability, cleanliness and-physical condi '

' tion,

.

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During this inspection, the inspector observed that Foxboro Mod'el ,

_

Ell-GHT S/N 2428970 and.2428971, designated RC-3A-PT4 and RC-38-PT3

'

_

respectively had loose mounting bolts. In addition, the; inspector.

noted.that the Foxboro Transmitters are mounted on-the vertical leg

-

of'an 'L! shaped.2_ inch pipe bracket, which have the lower

- horizontal 2 inch pipe leg welded to a flange 'that is fastened to.

.the "D: Ring" wall with four bolts. The Foxboro Transmitters are

-held in place on the vertical section of. pipe-with two U-Bolts. The

, inspectors observed that lower U-Bolts on both units were loose.

Vendor Manual No.-020-165, for NEll and NE-13 Transmitters, specifies

a special' seismic mounting bracket for use on vertical pipe. U-bolts

are not used in the Vendor qualified seismic mounting.

Engineering justification for using the U-Bolt configuration was not

available.

This item is a violation of 10 CFR 50, Appendix B, Criterion III

which states, in part that: " Activities effecting quality shall be

prescribed by documented instructions ... -and shall be accomplished

in accordance with these instructions". (50-289/87-01-15)

4.12 Licensee Response to NRC Information Notices

4.12.1 Information Notice 86-03

On January 14, 1986 NRC issued Information Notice 86-03,

" Potential Deficiencies in Environmental Qualification of

Limitorque Motor Valve Operator Wiring" to alert licensees to

potential problems regarding qualification of electrical wiring

used in Limitorque M0V's. In response to this Notice, the

licensee reviewed its applicability to TMI-1 and conducted an

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23

inspection of all Limitorque Motor Valve.0perators requiring

environmental qualification. (Action Item No. 86-9030) :The

results of this inspection are documented in the licensee's

Walkdown Report TDR-658.

As a result of this inspection, the licensee replaced all

wiring whose qualification could not be established during the

1986 outage.

During the interim period,.from the time the MOV's were inspec-

ted, until the wiring was replaced, the licensee performed an

operability evaluation for those MOV's containing wiring whose

qualification status was unknown. "

Within the scope of this inspection no deficiencies were

identified.

4.12.2 Information Notice 86-53

On June 26, 1986 the NRC issued Information Notice 86-53,

" Improper Installation of Heat Shrinkable Tubing". The Notice

was issued to alert licensees to a potentially generic safety

problem involving improper installation of heat shrinkable

tubing over electrical splices and terminations.

"

The Notice was reviewed by the licensee with documentation and

comments for completion of appropriate action.

Installation of Raychem Heat Shrinkable tubing at TMI-1 has

been installed in accordance with procedure No. 1420-4-24

" Installation of Raychem Splices". This procedure was developed

based on Raychem installation instructions. In addition, some

TMI-1 plant electricians, I&C technicians and Foremen have been

trained by Raychem or the TMI Maintenance Training Department in

the proper installation methods. QC personnel have also

received training in this manner.

Procedure No. 1420-4-24 has been changed to incorporate Raychem

instructions on Heat Shrink tube bend radius.

Visual inspection by the NRC inspector of Raychem Splice

installations in the plant did not result in the identification

of any Raychem splices installation deficiencies.

Within.the scope of this inspection no deficiencies were

identified.

_ . . .

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24

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4.13 Unresolved Items.

Unresolved items are matters which require more information in order

to ascertain whether they are acceptable items or violations.

Unresolved items identified during this inspection are discussed in

Details paragraph ~4.10.2, 4.10.7, 4.10.8, 4.10.10, 4.10.11 and j

4.10.14.

4.14 Exit Meeting

L The inspectors met with licensee corporate and site personnel

! (denoted in Details, paragraph 1) at the conclusion of the inspection

! on January 16, 1987 and January 21, 1987 at the corporate office and

! plant site, respectively. '

l

I The inspector summarized the scope of thE inspection and the inspec-

l; tion findings.

At no time during this inspection was written material provided-to

+

the licensee.

i ..

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