ML20203K188
See also: IR 05000259/1973007
Text
{{#Wiki_filter:, - _ _ _ _ _ _ ,_ __ _ _ _ - - _ _ _ _ _ . UNITCO STATt.:> F FT [a) , ATOM. IC ENERGY COMMISSIONU OPE g @/ . . 7 'g , ' 9 3t DIECTOMTE OF EGULATC. g,g t S w L st0 v , 8tC C io M il ST / , ' ' 23o 9s Ac eT Rat 5f 84ttT. NcmT Nurt 'e, . s) - !' M303 . . , - AT L ANf A, GroRGa A e 'i'N w $ p ,' j M 10 N [M,e '
' l In Reply Refer To: - -,7l ^C {, j- !l RO II:USL l 50-259/73-7 J"L i? 1"73 ', n,-,. . - -. - i. n. . -- - n - i t- - i re,j --- q ,,..g - , . - - . . . -- - , g.y. ,- 7 ' fer.gg Tennessee Valicy Authority g .wr -- Mr. J. E. Watson 'viT.Jh :<. lg t -Attn: Manager of Power 1 818 Power Building 37401 Yl " " ' * i G
Chattanooga, Tennessee L ffice on ted by Mr. Kelley of this oFerry s , Centlemen: d This refers to the inspection con uc R 29 d by AEC Construction Permit at the Browns bers May 15-18 and 29, 1973,
office of activitics authorizeand to the discussion of o l of the TVA staff at the conclusincluded the thin walled valve j arens, the Uithin these resen- Areas examined during this inspection j r installation.aminations of procedures and rep urement progra= and pipe hangeinspection consi
]' tative records, interviews w t ,; no violations or safety items were - inspector. _ Within the scope of this inspection, In accordance with lj disclosed. f is enclosed. f Practice," Part 2, Title 10, Code o i A copy of the report of,this inspect on 'j letter and the enclosed inspection ! Section 2.790 of the AIC's " Rules oFederal Reg If this report ,j 'j Public Document Room. es- believe to be proprietary, it is nec ' { report vill be placed in the AEC s . ffice to l contains any information that youlication within 20 days t
.j it is sary that you c:ake a written app f the reacons on the basis of wh blic disclosure. "' ' withhold such information from pu d so prietary, and should be prepare . ! ontained
must include a full statement oclaimed that the info tified in the application is c '.4 If the report contains no informa- / 7 d that proprietary information i enin a separate par . ) tis whi'ch.you believe to be prop ,:,1 - ,f '
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. JUL 16193 2- i Tennessee Valley Authority - . . . . ); v .'e within 20 days to this effect. In such case, the report, as enclosed with I this letter, will be placed in the Public Document Room. ,*; ! Should you have any questions concerning this letter, we will be glad to j discuss them with you. -
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Very truly yours, t 3 ~ I l s% /,Q n <E. T' Norman C. Moseley ' Director ' i
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Enclosure: ' . Inspection Report No. .[ 50-259/73-7 .
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-1 7-18-73--cb j CC: R. H. Dunham. 505 UB . 1 J. P. Knight, 617 WAL ] R. H. Mull, 707 UB i .l ~ . i 7-18-73--ILB :BH . .} CC (Enclosure): ~ ~ - I D. R Patterson, 204 UB-K . j L. D. Weber, 503 UB-K . . , i 3 .-] . ' i , . 1 . 3 3 - . '1 .
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'## '*% ' UNITED STATES
. I' f* 1 ~-h . ATOMIC ENERGY COMMISSION. DIRECTORATS OF SIOULATCRY OPERATIC' S ," - I "ss ~L. / - .
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. 1 1 - 3 . } - . ' 3 ' - 27 1j RD Inspection Report No. 50-259/73-7 , 3 - j Licensee: Tennessee Valley Authority , , ' , , j 818 Power Building ,
Chattanooga, Tennessee 37401 - , y J . . ~ . , f, Facility Name: Browns Ferry Unit 1 s < Docket No.: 50-259 . ' License No.: CPPR-29 - - , 1 Category: A3/B1 . % - ,1 ' Iocation: Decatur, Alabaca . ,5 Type of I. ice.nse: SiiR 1098 E.*e (GE) . t . I Type of Inspection: Routine, unannounced 4 , 9 Dates of Inspection: Ifay 15-18, 29, 1973 . ' 1y Dates of Previous Inspection: April 28-May 4, 1973 .] . .. j Inspector-in-Charge: W. D. Kelley, Reactor Inspector, Engineering Section
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Facilities Construction Branch 5
Other Acco=panyirg Personnel: None. - . .
- Principal Inspector: M
7 S ' / Da(e ' W. S/I.ittle, Reactor Inspector - j , Facilitips Test and Startup Branch j ,, d 3 Reviewed By: //- ./ ' ~ C. E. Tufphy, Actlng Chief 'Datit Facilities Test and Startup Branch - . , ,
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-2- .R0 7pt. No. 50-259/73-7 . , f e , . . ~ SUl2tARY OF FINDINGS - . < . . . I. Enforcenent Action ., .. A. Violations - ,,
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' . . Licensee Action on Previous 1v. Identified Enforcement Matters , ! . II. . .. ' . . - Violations . .. . 1 - , Not inspected. . _ .- , - ' III. New Unresolved Items _ .. ~ . . ' , 73--7/1 TVA Designed Haneers Steanfitters had codified TVA-DED designed hangers on
Class I RHR piping for Unit 2 without docu=entation and ' !- j design approval. During the inspection of May 29, 1973 . ' - .at TVA-DED Knoxville office t e inspector was informed h . that the ss=e condition existed for Class I hangers for - Unit l' and they were being reinspected and reworked where . necessary, by DEC. ' 4 (Details I, paragraph 3) , j , - Status of Previously Reoorted Unresolved Itecs , ' IV. - , 3 Valve Wall Thickness (AEC letter to TVA' dated June 30, 1972) - ! I The wall thickness of valves in Class I systecs has been - - measured and the data have,,been evaluated. The report has not . l heen'issuedandremainsto}eevaluated. (Details I, paragraph 2) 3 .g ., . V. Design Changes , , . ! .] - j. None- . i
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,j VI. Unusual Occurrences .
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VII. Other Sic.nificant Findines
. , 3 None . . VIII. Management Interview . " A managccent interview was held at the Browns Ferry Nuclear Plant ' - Unit 1 site on May 18, 1973 and was attended by the following: .j . Tennessee Valley Authority (W A) - . ,. . . .I R. T. Rathcote - Project Manager - DEC , M. M. Price - Construction Engineer - DEC A. L. Maazetti - QA Section - DED . - L. D. Ueber - QA Coordinator - DED , J. T. Iance - Nuclear Engineer - DPP2 - , 1. The inspector discussed his inspection of the valve thickness qj .mcasurement program and stated that he had no further questions ' at this time. Final evaluation awaits the issuance of the TVA - ' -: }.1 report. (Details I, paragraph 2) ' . t*
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2. Thenewunresolveditem,73-7/1,identifiedabovewasdiscussed 1 in detail. .- .. - - .j - 1 (Data 11s II, paragraph 3) . . . s . _ , d , ' . - <9 . ! ' J
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J. , - . . j RO Rpt. Ilo. 50-259/73-7 I-1 - o , 8 . . . . / / / DETAILS I Prepared by: E. . N4.2 r g- l'- 7.9 . V. D. Kelley, Reactor Jhspector Data . , / Engineering Section -
Faci 11 tics Construction Branch j . . ' i Date. of Inspection: May 15-18, 1973 4 - May 29, 1973 . . l /bs s,s 6/4-/73 Reviewed by:
/ C. BryacgSenior' Inspector ~ Data . - - ~ ngineering Section f . Facilities Construction Branch - .
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- . g , 1 - 1 - > 1. Individuals Contacted . - . , 1 -} Tennessee Valley Authority (TVA) - . . , R. T. Hathcote - Project Manager (DEC) - . b] J. A. Morgan - Mcchanical Engineer (Welding and NDT) (DEC) ? K. A. -Hasting - Associate Engineer (Construction - NDT)(DEC) ' - 3.,
- H. N. Bressler - Principal Nuclear Engineer (DED)
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- J. I. Given - Head Mechanical Engineer (DED)
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- J. Wilkens - Principal Mechanical Engineer (DEC)
3, . . . . . 2. Valve Wall Thickness (AEC Letter to TVA Dated June 30; 1972) 1 TVA has measured the wall thickness of all valves in Class I safety . systems 1-1/2-inch nominal pipe size and over in accordance with their process specification 5.M.1.1(a), " Specification for Thickness . -l Measurenants", dated Septecher 6,1972, with the exception of the . , These" 'j valves manufactured by Darling Valve Manufacturing Cocpany. ] valve wall thicknesses had been previously measured by the vendor and valJes with wall thicknesses less than specified on the design drawihg 1 .4 . . , were repaired. j , ] - .. , , - . - . 51 - - i . ' '
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- Contacted in DED Knoxville, Tennessee, of fice on May 29, 1973
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< . RO Rpt. Ns. 50-259/73-7 I-2
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. , ~ . . .. ' . . TVA did not invoke their stated exception in their letters of ' rs/ and Decc=ber 1, 1972, to measure the wall thick- - September 29, 1972, hess of cast steci valves larger than two-inch nominal pipe si:a in The valve water lines and four-inch nominal pipe size in steam lines. list attached to their letter of September 29, 1972, was extended to eccc the requirements of the RO:II letter of June 30, 1972, and included .i ' forged steel valves. -
. Instead of invoking the statement in their letter of Dececher 1,1972, that measurecents of all Class I safety system valves in Units 2 and 3 - . would provide the level of confidence require,d to guarantee that all i Unit i valves met the standards and specifications under which they ,, were purchased, all valves ,in Unit 1 were measured in accordance with - ' j the requirements of RO:11's letter of June 30, 1972. , . ! ' The valve wall thickness ceasurements of Class I safety system valves 15, 1973, f has also met the requirenents of RO:II's letter of February .i enclosure, item 1, " Valve Size." . } - The requirements of the enclosure,' item 2, " Acceptable Measurement .. Techniques and Accuracy," to atteopt to caet a 2% maximum error in , -j This has been deconstrated repeatability and accuracy has been met. , by comparing physical =easurecents with ultrasonic measurements of
. i calibration test blocks and comparing these valves against physical ,
9. -- sud ultrasonic measurements of uninstalled valves. . ' . 3 1NA did not invoke the enclosure, item 3, " Conditional Acceptance," i ' or item 4, " Valve Verification Alternatives." All valve wall thick- - - - ness ceasurement data sheets were transmitted by DEC Browns Ferry to DED Knoxville for evaluation. It was not known by the site construction forces during the inspection of May 15-18, 1973, if any valve vould require the condition imposed by enclosure item 5, " Valve Acceptance . Through Evaluation or Special Testing." , - . . The valve wall thickness ceasurecent data sheets were audited by the 4 . -l inspector in the TVA DED Knoxville qffice on May 29, 1973. The insp'ector was inforced that only one valve (MPL-2-71) out .of cleven identical 1 - ? The safety valves supplied by G-E had an area that was questioned. . j standard required vall thickness given TVA by G-E for these valves was . ' e TVA (to assure the valves cet the minimum wall thickness 1.875 inches. j requirecent) added the 2.0% instrument error tolerance permitted in RO:II's letter of Yebruary 15, 1973, encle'sure, item 2, to the 1.875 J .' . . . . ! u . J*' .
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30 Ept. No. 30-259/73-7' I-3
. , ~ - . I ? ' . [:- inches giving a required vall thickneis of 1.91' inches. On 'the valve i , in question, one area =cesured 1.891 inchas which was less than the ,l , , established acceptance standatC thickness. TVA checked and used the
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, . . . actual instru=ent error of 0.63". t+1ch givac. an acceptance standard , . - thickness o f' l.8G.' innes for this one val .c. TVA stated that the i . - - } l .-.. . _ .,. . valve is acceptablu an? will so iadicate in their report. - . - .; . .- , .. ,, g .. . . 3. . TVA Desiened Rangers . y' . ' ,
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. -;. Eangers for Unit l', Class Ie RHR picing were fabricated and erected i - g, .,e :, by steamfitters using design drcviags that v.'.re not checked and approved. ~ - They made field changes without prior approval and the mechanical . ! -' engineer was not aware of cany of the modifications. The inspector , i. 1 will audit the records on Unit 1 on a subsequent inspection to deter- ,. mine that hangers designed by TVA for Class I piping have been fabri- . cat,ed and erected in accordance with approve'd design drawings and i < all field changes are recorded and approved by DED. , . . .. . d I . 5 < -
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_ . -m ...eo , ~ -iNITED STATES GOVERNME.NT p.yf , y'k j : .ll } j..,,
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, Memorandum . TENNESSEE VALLEY AUTIIORITY - To
- M. M. Price, Construction Engineer, Browns Ferry
FROM
- J. T. Walker, Supervisor, Mechanical Engineering Unit
, Browns Ferry DATE
- December 26, 1972
i SUBJECT: BROWNS FERRY NUCLEAR PLANT - PURCHASE REC THICKNESS GAUGES 3 C . An evaluation of two popular ultrasonic thickness gau6es was made to future thickness testing of cast valve bodies at Br Nuclear Plant. and a Krautkramer D-meter.The comparison was made between a Nortec NDT-120 erry ings, pipe, and plate--with more emphasis on castin es, forg- readings were compared to actual micrometer readings and recorded Instrument . on attached sheet. Due to the following characteristics--acenracy, digital read to the Nortec NDT-120 CSS and most adaptable to o out, - or to facilitate these necdc. recommend purchase of the instrument as per t . eeds. We on - . - KAH:CB _ J. T. Walker Attachments: 2 - (,1bW'.1LE OldadGFr . _. _. . . _ _ _ k -_ _ . . . . - Buy U.S. Savings Bonds Regularly mt the Pay.o!!& wings Plan hVbada!$un1 BED ,,w
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'e . tL a f II - EI b Material Micrometer Nortec l'cautkramer Cast Valve lo" .653 .630 .654 " .662 .660 .630 .662 . Forged Flange .645 .630 , 1.042 1.060 1.036 .855 .870 .851 .825 .830 .816 Cast Wheel . 2.250 2 380 2.222 2.258 2 380 2.25r7 . . 1.485 1.440 1.466 Isolation Valve 2.150 2.280 . 2.228 2.006 2 320 2.195 2 750 2.620 42.884 Pipe - 4.650 4.620 4.670 4.620 4.720 4.592 _ 4 780 4.640 . Plate + 4.670 1 525 1 560 1.446 1 513 Pipe 1 580 1.438 7280 736 ._ .866 7171 .870 .8510 .628 .680 f.6028 N . - . N -
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__ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ s - 6::-M ' . , - ""~ N~ KRAUTKRAMER DIGITAL ULTRASONIC' WALL THICKNESS P.L. 543 , "
D '4ETER, TY?E DM-1 g (See Fete-Information Sheet FI-101) mL,, PAGE 1 SF 1 , ( . . .
'N D-METER. TYPE DM-1: METRI 1,950.0 I'} _ ",, ,wer.f ' -- ....... i.. k Range: 1.2 - 300 mm (0.047" - 12")'(Stan T ' - . , i -Q,,.~:- - s; .] Temperature Range: 15'F - 930*F. ' pW TV:; ' 4 Price Includes- , ' ' - '! '3 , 5 - KA-258 Size "C" Dry Cells [yM - Strap and Pockets for Probe and Couplant 1 - DMT Leather Carrying Case with Carrying ,.r.... ' ' ~ - d - f [. 1 - Operating Instruction Manual 1 - 2 oz. Tube ZG Coupling Paste a i;,4 ft:" g . . ~ .
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1 - AHC Wristholder '- , 'a.ms , , .: 6..;. . .j 1 1. ' " ' FREQ. TEMP. - . , OPTIONAL PROBES (MHz) THICKNESS RANGE (STEEL) RANCE PRICE KMR4 with Bell Housing 4 1.2 - 60 mm (.047"-2.40") 15'F-450*F $ 13 5 .'00 ~ - "- KMR-958 Fingertip 4 1.2 - 60 mm (.047"-2.40") 15'F-212*F 2?5.00 KMR4/8 with Bell Housing 4 1.2 - 60 mm (.047"-2.40") 15'F-450*F 150.00 KMS4 with Bell Housing 4 8 - 300 mm (.300"-12.0")- 15'F-450*F 135.00 KMS-959 Fingertip 4 8 - 300 mm (.300"-12.0") 15'F-212*F 225.00 KMS4/4_with Bell Housing 4 8 - 300 mm (.300"-12.0")' 15'F-450*F 150.00 KMS2 for High Atten. Mat'Is. J 15 - 300 mm (.600"-12.0") 15'F-450'F C1M.00'r l ~ ' 9 with 2 oz. Tube ZGM 4 3- 60 mm (.120"-2.40") 15'F-930'F 235.00 ( Coupling Paste, requires 6 WH-N Probe Holder. OPTIONAL ACCESSORIES AND REPLACEMENT PARTS PRICE AHC Wris tholder (keeps Probe Cable away f rom hot surf aces) . . . . . . . . . . . . . . . . . . . . . $ 6.00 Bell Housing, for KMR and KMS Probes on1y...................................... 15.00 DEAC/C5 Size "C" Nickc1 Cadmium cell, rechargeable, (5 Ce11s).................. - 40.00 DMK-1 Adapter Cable, for connecting D-Meter to WMLA Charger.................... 15.00 KA-258 Size "C" Dry Cell, non-rechargeable., (5 Cc11s).......................... 1.75 KA-271 Extension Cable, (3' 3" long), for KMR and KMS Psches................... 35.00 KMR4 or KMS4 Probe, without Bell Housing, specify.............................. 125.00 , Operating Instruction Manual................................................... 15.00 VW Calibration Block, Steel, Metric, Eight Steps 1 mm - 8 m. . . . . . . . . . . . . . . . . . . 21.50- WH-N Probe Holder, for High Temperature Applications and for centering Probe on curved surfaces, not for use with Fingertip Probes or KMS2........ 85.00 WMLA Charger, for DEAC/C5 Nickel Cadmium Cells, requires DMK-1 Adapter Cable... 30.00 ZG Coupling Paste, gallon bottle, with empty 8 oz. squeeze bottle, (Fkg. of 4 - $30.00)....................................................(.. 8.25 ZGM Coupling Paste, 50'F-930*F, 2 oz. Tube, (Pkg. of It' Tubes - $50.00)........ 6.00 ZGT Costpling Paste, 15'F-450*F, 8 oz. Tube , (Pkg. of 10 Tubes - $80.00) . . . . . . . . 9.00 gM JESS W. JACKSON AND ASSOCIA1ES 341 BLACKWOOD ROAD Ask for Quantity Discount Schedule P.L. 591-A. NORCROSS (ATLANTA). CEORGIA 30071 TERMS OF SALE - Net 70 Days. F O B. Stratford, Connecticut. All sh pments insured at customers ef$$MunYefsb4IsMItructed / etherwise in wnting Pr.ces and Specifications subject to chang we.out notice. "" KRAU'LKqRA"ibr-,umsR ""==w m" KRAUlKH A?'ER ULTMSONICS INC. r t ' 7/71 Printed in U.S.A. l _ , ,. - s ,. . . . - _ - ., - - - - , .
_. . . _ _ _ _. - ' . . . - . .: . D-METER ' - - Wall Thickness ' s - - - Krautkramer Ultrasonics. Inc. 1. Research Drive Stratford/ Conn. 06497 h Operating ' Telephone 203/335-2504 in Pocket-Size Design ' , e . . %4 1 ' u ~ c , ,. ', e. , N- i,X . s-%n ,. il . -
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j . . . - - .. .. - . . . _ .- ..- _ _ . . . . ._ , , ' . Q, The t::rm " wall thickness hi ' .-., ' gauging" is often used g , meaning thickness gauging k " . W. 1:%w - 'g. i in general, not only of walls. m 1 .- , ' - r. ' '16 'w..
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pr - DETECTORS are very suitable for thidt- l t
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A c# , wirr - Special 'neter-reading ultrasonic Instru- -
s A , I , f ,{ ments designed for wall thickness gauging l
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'j eryone who has used them once. , .[ .. .4.- , v . f( - , y [.] { ** d i M' % ,A g 'A But accurate calibration remains inevitab
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i . g . g ,,,,K 3*'W ' - s , q . Apart from the digital display the digi'.at , - , ,, r technique, however. offers more '! % o,'4r'e ... , At, . advantages, when used in the right way: l - ' , - f. I . ' ' -- '
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h. ;. A i small-size meter units with luminous semi- l ,, , / % , ' '
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,, < e . . k . ' * Naturally the digital display itself con- s stitutes a considerable benefit since it '
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._ _ __ - . . _ . _ _ _ _ . _ . _ . . _ . . . . . _ . ' . . _ . _ _ _ ,___ . . . . _ . . , Pr:bably tha 1:rm "D-METER K. - , , , . l -, 9 use when an ultrasonic meter k,f[',ia , Gauging" will soon be in . c -
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4 gauge is to be used, which ( 's% - - e ,,3 y- represents the latest achieve- - ps '* . f N - .- g , ! ment of the art of engi- b I . i i i neering. - -lt - u ,i % . e- ;- J J s .% . l, h, "NRN 'j<j [ g-- N ,. . %),a. .
. , o . Even when used without the feather case the plastic coated aluminium case protects the electronic sistem safely. The tcw controls are easily accessible and simple to handle. As small as possible? 7 "' , ,, . ,, , , A portable meter gauge should be so , { email and light . / 3 . \\. , ,, , - that it is not a noticeable load for the test ' operator, k ! '" _ -r f. *n' so light that even ttie boss can carry it?! r e f
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thickness gauging, must accurately fts I, b3 accounted for. .. ...... Echo amplitude adjustment _J L a' .a. 4. Remaining wall thickness gauging must S und pulses travelling through the wall , also be performed at elevated surface , ,, rebound from the back face and return l g,j,, l 1 tsmpereturas (on-stream festing). __ ggj . . , , " P 1 to the probe as * echoes *, With known 5. Finally, the meter gauge must auto- pulse travel rate (acoustic velocity) the matically cut off the power supply from pulse travel time is a measure for the
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teri crus sound attonuation e6 l* It is commonly known to every attrasonic l the echo amplitu't* 'h 'M"d'* * ' t;st operefor that clear measuring may result in meaC "1 0'8'
the D-METE 9 eWM '*"Y ' Gis can be obtained from goducts with se ***
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M.W k ' . r ediustmg the prJbably adding some placing the probe on thu reading the wall cleaning the probe stumeral ~5* wittithe more couplant paste object to be gauged thickness contact face a!'a the 1 knob *0~ last measure..eenti Adjustment to the provetring acoustic walls. Due to their plug in design at 600* C (1110* F) and higher. The watecity singfe crystals or all six of them can probe nolder WH-N is usefdfor this pur. ' easily be exchanged for others. pose. The acoustic velocity is a constant of the Qg 7s , g ,m ' , q E - . .y g^ .,. , . f material it dictates the d! stance the JH~ ' 1J3 - ,,.r )Y [ , Ml ' I sound travels per unit of time in the T'). q ' * Mg
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counting units for the digital time countrng. Gauging ott hot surfaces Automatic cut-off ' The measuring accuracy of the D-METER A considerable percentage of ultrasonic There is no switch on the D-METER to waH ness gauging consists of swM me und oR is 0.1 mm (.004*). Th,erefore the a waH ness gaupnf. M N mason W M Ms in me gerience counting units must be rated (the counting c n chn m, say, Ws, Ms M Wy pan unHs are den frequency must be setected) so that aM msels W an W mam d M mM m aw m and 4 uuah - 0.1 mm [004') material thickness corres- ponds to each counting bit. unnecessary i stop operation of an not. iced too late that there is no more instattation. It is known as "on-stream power available. ' 3 testing". Quite a tot of such installations, The D-METER can only be switmed on. Stability of the counting frequency is para- mainly in the chemicat industry, operate When d:scontinuing gauging for . mount! Deviations directly affect the at temperatures w: thin 200* C (390* F) and longer than 3-4 minutes the meter cuts - measuririg result.'The D-METER uses 500* C (930* F). It is mereforo necessary automatically off. Only when pressing quartz-stabil' zed counting frequencies. The also to be abfe to accurately gauge again the switch-on button the D-METER counting accuracy thus compares with the remaining wall thickness even with is operative again. the high degree of accuracy of crystal- these surface temperatures .
controlled clocks. A step switch provides For this purpose the D-METER is operated the selection of six different counting in connection with the "high temperature frequencies. The standard equipment of probe" KMH 4 with the pasto couplant six quartz crystals is provided for ZGM in use. Using this equipment measurernents on steel and aluminium measurements have already been taken W'ist is left for operating? , . . _ __. _ ,t r- -
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1.2 mm ( 048-) to 300 mm (12-) (the maximum depends on the sound attenuation)" Depth range: 1.2 mm ( 048") to 60 mm (2.4") with probe KMR 4 D 8 rnm (.32*) to 300 mm (12") with probe KMS 4 " 3 mm (.12 3 to 60 mm (2.4-) with probe KMH 4 M:asurmg accuracy: 10.1 mm (.004-) over the full range Temocrature of the measured object -10* C ( + 140 F) to + 200* C (+ 390' F) (using the probes KMR 4 or KMS 4) , _ admissible: -10* C (+ 14' F) to + 500* C (+ 930* F) (using the probe KMH 4) _. Ambient temperature admissible: -10 C ( + 140 F) to + 400 C (+ 104' F) Display: 3 digit luminous display indicating when the measured value exceeds 99.99 mm (4")
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N Counting frequency; controlled by exchangeable quartz crystats.% . , M s, g . standard equipment: 29.45, 29.65, 29 85. 31.18,31.50. 31.82 MHf , ,s39 cr aluminium (with standard quartz crystals). 1 y Material of the product to be measured; modification for other materials is possible N -
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Measuring method: Ultrasound pulse-echo + digital time measurement 3 j Reference: for steel'and alummium in the cabinet housing - Power supply; 5 dry cells (leakproof) 1.5 V or 5 NiCd cells 1.5 V da'tery check: by indicating meter I Stif-descharge protection: by automatic cut-off after 4 minutes maximum of discontinued gauging e Cabinet housing: alummium die-cast frame with plastic coated cladding l Sin: 145 mm (5.8*) wide x 100 mm (4-) high x 52 mm (2.06-) deep { Wiight: 1 kg (2.2 lbs.) included 1 set of batteries) !, .,. ! I Firld of application: Universal wall thickness gauging. but specially for quick and easy recurrent inspection I (remaining wall thickness gauging) -. ._. .. . . . .. _. , Fostures to note: 2. When rneasuring on hot surfaces the high 4. The crystal controlled counting frequem- l 1. There are different probes to use writh temperature probe KMH 4 h'as definite cies provide for long-term stability. the D-METER differing from cach other advantages (minimum of tempers.ture One can rey upon the constantly l because of their measuring ranges drif t). When " hot measurements" are accu' ate setting of the "acoustlC velo * { .ce under Technical Data). The limits predominant, the KMH 4 probe should city" the most important factcr of ' quoted are only approximate values, be used from 100* C (212 F) upwards! influence in wall thickness gaugi49 j b i howcVer. 3. The measuring accuracy is irrelevant to 5. Remaining wall thickness gauging is one , Owing to the automatic gain control the the measured value. due to the digital of the strong points of the O-METER. l nease ring range of the probo KMR 4 di:, play.The percentage of measuring This is the reason why it is most gj is of ten considerably enlarged so accuracy consequently increases with suitable for regular inspuction ref all I; that in the most cases this probe alono increasing wall thickness. A 100 mm products whose sc vice life is limited will bo enough to solve tha existing (4") thkk wall for examplo is measured by erosion and corrosion. monwM Groblems. 0.1% oxactly with the D-METE!W __ _
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S the worker should be given tools that are of the D-METER illuminates only with good , easy-to-handie. g' coupling. Faulty gauging is therefore ! almost impussible. Trouble with discharged 1 l .. batterles is unusual owing to the [ ./ automatic cut-cff. A battery $arge gives The D-METER is sue a tool! f f 30 hours service on average (nord ' c nuous operabon). . Moreover, it gives the engineer-in-charge the possibility to give clear set-up instructions with his order (no set-up by an experti) and to mack t! em by the A battery meter indicates (with the probe gauging records. coupled') the battery state. , feather box represents no problem. poor lighting is no obstacle. The leather case and the pouches contain Even if you are to use the D-METER i , r all equipment required. the D-METER, . cc,mpletely unprepared for the first time. probe and couplant! The stomach-belt With curved and hot surfaces the probe this should be no problem. A *brief , keeps the D-METER siweys in the reading holder WH-N facilitates gauging. instructions for use" (mainly illustrationst) position. notwithstanding the position 11 takes only a short time to extfiange wh@ comes in the feather case of the of the operator. The thread in the bottom the batteries. e D-METEH shows cicarly how to handte it. ' ' }{ , ,_. . . . . . . . _ . - . . . . - . . . . . , [ 0 - i ^ - . . . . . _ _ _ , p 8", - . .g -=+ .~ 3 q. gc' .3 13rcy; : .. W ' sp r i=- - } g.'94R: j . 2, - = . - . .= .-e ) ' . % .:m.& - , e .: . 4 it - . . . . . , ' * ' T.. ~ k . 1 +. . u., , . t,, y ,,, .,. : ) ) . . ,,.%- .. - .l:/ q 1, - .
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. > Testing the D-METER Th2 D-METER has alredy Dcmand the D-METER, make , 'T passed some crucial tests, it to solve your gauging but it would be presumptuous problems; don't believe what h ; i ']4 to maintain that all thickness we say, before you have ? .m gauging problems within proved it for yourself. - the range 1.2 (.048") to 300 mm (12") could be solved . with it. Krautkrdmer has done every- thing possible to design a - ' meter that is fit for.the job. i ' Now it is your turn. .O-
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- , , 'h . ' ' t. j 'q 2 l . . , ' . ME . k.[.. CONVERSION TABIE FOR KRAUTKPAMER ULTRASONIO D-METER, s ' . MM Inches W Inches MM Inches MM Inches 1 .0394 21 .8274 41 1.6154 61 2.4034 ' 2 .0788 !- 22 .8668 o 42 1.6548 62 2.442d j . 43 1.69'2 t 63 2.4S22 . 3 .1182 { 23 9062 ' 44 1.7336 i 64 2 5216 4 4 .1576 8 24 9456 __
4 . 5 .1970 25 9850 45 1 7730 1 65 2 5610 6 .2364 26 1.0244 46 1.8124 66 2.6co4 7 .2758 27 1.0638 47 1.8518 67 2.6398 , 8 3152 } 28 1.1032 48 1.8912 _ 68 2.6792 l 2.7186 1 9 .~3546 L 29 1.1426 49
1 9306 69 1 r lo 3940 30 1.1620 50 1 1 9700 70 2.7580 11 .4334 31 1.22M ll 51 2.0094 71 2 7974 - 12 .4728 32 1.2608 !i 52 2.0488 72 i 2.8368 13 5122 33 1 3002 il 53 2.0682 73 2.8762 - , 14 5516 34 1 3396 .4 T+ i 2.1 276 l 74 2 9156 15 5910 ,1 35 1 3790 W 55 2.1670 t 75 2 9550 16 .6304 I 36 1.4184 i 56 2.2064
76 2 9944 ' ~ 17 _ .6698 i 37 1.id78 1 57 2.2458 i 77 3 0342 18 7092 i 38 1.4972, 58 2.2852 i 73 3 0736 19 7486 39 1 5366 59 2 3246 , 79 3 1130 20 7880 40 1 5760 G 60 2 3640 i _ _ do 3 1524 . .
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T PHONED BY Brousler $j ' INvoict SOLD h08 Union Avenue WIRE NUM8Et - { TO . Knoxville, Tennessee 37902 P.O. RECEIVE 0 INVOICE DAff 1 - - TTA - Brown's Ferry Muclear Plant VALUE OF ORDER DAi[
! , ., ,' rn:tt,sville - Decatur Jot Port 1sHirrto SHIP g,dsvino, hm I smpyw - TO , Att: Chief S;,orekeeper, C. E. Sparks f fgl < viA - l [ l _ _ g OTI G H T STANDARD TERMS: A minimum order value o! 5 35.00 app:ies to every order. All prices are f.o.b. scott. Pro. Att'o tenape, Pa. On shipments of 500 lbs. or more, rail f.eight or motor freight at the lowest published ' rates, e, allowed to all U S. rail points or all U.S. highway points, except Alaska and Hawaii, listed in COMPLETE PARTIA i pubbshed tanifs. No more than actual freight will be allowed. CASH DISCOUNTS: W of 1710th-25th prox, net in 30 days. yo o, f No discount on transportation and tax charges. nc s. ' ' ' " C "5"3 "C"' " , im e"I'VM su8JE(.T TO YES NO Cellect atNtcOriArion Air y;;4,, WEIcHT
f0 AMOUN1 [ [g Mlo DESCRIPTION CODE SH D i,, 01029 Normalized - Rough Forgings only Safficient to firieh to: ' , l l- 1 , - 1 1 i. 3-1/h" 0.D. x 12" Lg. Oh0001211Z . , $$N-c]/oygU ' (Donotusoslug) y II - 'R,po 30h 0.S. Annoalod v l ( ! , . .. , ' P .y 2" High x 3" Wido x 9" Lg. Rectan;;10 02000')911i e ,i. ' (Sco F.S.K. notoc for oat,crial and ' E) ., Mf . Instr.) J ' C T; r f, i Q(< ,G'{! s 1 $(QR dh. f }E ' rd> Tl E f - I) I .. ? ) n ' t i'eb Prrml:n.d .7aigrat: 1 Tho't [.
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by ;'ercue Drassler. Div of Decicn. L i I Y
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$NIPPtNG MEMORANDUM No.3959 - . " SANDUSKY FDUNDRY AND MACHINE CO. ' 615 WEST MARKET STREET SANDUSKY, OHIO 44870 i - -I' . [ Tammessee Va@ htherity [ DATE December 14, 1972
SHIP
BILL TO
TO e Desatur Ala h e L L ' VIA COLLECT PtPEPAID MARKINGS: It= mary Air Fres.ght b Atta: Chief Storekeeper toute otDER NO. SHOP ORDf t to. P.O. NO. W.S. unir Desca Prion $ tL " M HT T Box SAMPLES FOR ULTRAS 0tqIC TEST REFERDICE BLOCLS: 75# Shell Number. 144516. WC-6 Alloy unmachined requiring 9/32" stock removal for 0.D. surface and 9/16" stock removal from I.D. surface. Shell Blumber 144175. CF-84 Alley, meshined. , m' ' r 4 .} r. C EIvgg ' DEC 771973 Si . , V4]ECT . @;SE N- ' . F / l. &
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k l83 i r If? DATE - MGTCh 27, lh73 T' Certificate of 3nspection ' COOT MW MAKE PROPERTY C) SET SERIAL 3.23735A+3 _ Square Decatur, A1chama 7 00l - STYLE MAT Etc$iAlNo7A- 1 A+ vm GRADE p o, no. MARE ED IDENT. ERROR MARKED IDENT. ERROR MAR KE D ID E N T. ERacR Il SIZE hO. 10-6 IN SIZE NO. 10-6 in SIZE NO. <{, io. ,y .0i 0 .0 5: .13e +3 J l .01008 .052 .131 ji , .0101 .053 .133 'i ' .0102 .054 .333 f. 1 0 i c ,_ .05s .i 4 ' .0104 .056 .338 } ' .0105 .057 .134 J, - .0106 .058 .137 1 .0107 .059 .134 f .010g .060 .1 M { 2 .010g .070 .14e +2 1 .01i .000 .14I J .012 .090 .148 l .013 .100 Weer .148 ,$ 4.014 .100 Weee .144 i s .015 100 +4 .144 ii , 1 .016 .100028 .146 i] U .017 .10005 .147 1 j{ l l .018 .300075 .144 1 ? ' .039 .1001 +2 14'
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, j.0201 .1006 +2 . i ,0 +2 j; ![lI.0202 . 1 .{ .1007 +2 .200 +2 i $ .0203 .1004 +1 .258 l -3 i]' .0204 .1009 +3 .300 +3 ^ .f ,' ,.0205 .10l +4 .350 _ i jl.0206 .302 4) .4e0 3 , .0207 .t03 +3 .484 i ,' t'd20s .104 +d .400 +2 [ ii
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_ _ _ _ , ___ _-.-.__._m... -___ ._ _ _ _ _ . _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ @ __4_;m a > L __ o ' ~ M _ i44 u s. . ia * o _ +4 .145 - ] e , - m Y ]1 .100 I 7 , L 4ot te" ~~ \\~ 5 .546 _+ - 4 la00 5 ' . ' I*w y __ _ _4 _f_.00_0 5 .147 _ ' m. .i00075 .148 .f, _ ,- -- . +2 .149 g . lou p. 9_, 3Q - _., % __ 1 . ion +4 .150 +1 ~ > ' _ .4003 +3 .560 +1 g;0 w., y 2%, L g'iIf,JW. eel, ' +3 .170 +1 4 004 ~* . _, l .02005 i 1005 __ +2 .180 -l 0231 .1006 +2 .190 +2 j ,. l[48201 t .t.07 +2 .200 +2 .0203 .IOC8 +} .250 _ h; .0204 6 .4009 +3 800 +3 j.0205 ~ .I J1 +4 .350 ,
.0106 . I'0[ ~ +3 .450 , +] .400 .; j .0207 ~ .105 ' i 3 .0200 34 +4 .s00 +2 l IJ209 . i o. +3 .550 ) i p., i .018 .406 +1 .600 ! T l.022 ( ~ ' A .107 +2 .650 )Fj .823 .104 +3 .700 g '. b .824 .509 +3 .750 .. , l f.025 .tiO .400 - ~ ' h ' 026 .111 .850 - lj 027 _ .112 .900 - g f .028 "_ .113 ,950 ' 'M29 .i14 s.000 +1 i M30 .185 2.000 +R .040 ' .116 3.000 m N L .317 4.000 +11 ' _ 90 We.r ,i i g 5.000 i " .050 Weer { ,i t 9 6.000 . ' .0500$ i .120 +1 y,000 ',j i .0501 .I21 8.000 H [j .0502 .122 10.000 M .e50 .i23 i2.000 , @ .0504' .124 36.000 I .0505 .125 20.000 ' f. .4406 .126 y 07 .127 .0625 (%d . .0808 .328 .078125(%J .0409 .129 .09375 ( %) g MAR * E D . ICENT DROR VARkED IDENT. ERRCR .IOt375(M SilE NO. 10-6 IN. SilE NO. 10-6 IN.
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i RADIU5 JAW SIR. JAW 11 RADIU5 JAW STR JAW __ - ' _ sl RADtu5 JAW SCRBER 1 RAD'U5 JAW i CENTER PT. f4 RADIU5 JAW BA5E BLOCK Em RADIUS JAW ._, l CHECKt0 SY: )[, SEMAAR$: d - 2 F . '
> n . $ . WEBBER GAGE DIVISION lf u,,,v.. in.s. m. di= 6. ..,. ca < 6 o .0#n., masion io 8,4,.4 d, n. Nois so,.oo ce 5,4 on F-y ( 1077 T.* % .23 L O9/ m 21 j ,{ int espionot.on of Demo,h Sa. both pye) t
- _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ -_ _ pc e F40. 2 - Devie6an from nominal time (eeror) is reported feem she points indicated in the sketches. % %. .. 8 N. 7 % , Blocks on which flsiness. parallebsm and sviloce finish are . be- G j ' wc,.i. escessively connot be cohbroted to on occurocy groo'er thon j i
.000005" per inch of length and are identified by the figure "t" on N / the Certificole of Inspection. FKr.3 FIG. A FIG. S 9 EXPLANATidN OF " REMARKS": 1 -,
- OUT OF TOLERANCE - Blocks 'so marked ore re:om-
L, S, SS Refers to octuol length of block, not moosure- monded for replacement in occordonce with ment sene. Federol Specifications opolicobfo to the orig nof L-Long (1.380") $~5hort (1.180,-)
- occurocy grade of the set.
SS-Short. Short (1.115'*) . L- TAPERED BEYOND .000005".
Blocks so marked are vt solly also c flatness CC, alt, St, CP, SS Nototions used when d.Herent 'Ol'5"C- , materWs are mined i.1 some set. XX 8eyond instrument measuring . hmits either ) dve
"
$ ~""$'"' to excessive wear or surfoce cond bon. I, I" Used to identify wear blocks of the some size. ~ X Domoged -Beyond measurement. Will not wnng. '* '* ! R size so meeked have b n repiaced with new block. without size reading. ],2 Used to identify ind.vedwot accessory iows. J Other specific notations pertaining to surface condition ore noted es scored. brinelled, cherped, etc. These notations are d 4 enerely a statement of visvol appeorance and do not necessoralp intet that the block is unusable. i .. WE~CER GAGE DIVISION * L. S. STARRETT CO. e 24500 Detroit Road * Cleveland. Ottio 44145 _ . . mLqrras=summacr::;aarcer - mmanfr-TMaanwww-sr . ' zei6zetois x^u
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' ' - loIm os pe!ppoo pue passecoJd pue s;epelew eigepns ;o opew eJe snoots e6eO H3883M113HHVIS I soofqns ut isol pue ope >0 ceJnooy f ' A cy) os Su! gdde secuesaiot oggemollc paeoxa Aoyt p A uo popodaJ eJe msyeiteJed Jo ssauteu ut suope!^*O h A - t [ Srt Op!q>e3 wn!woJya 0g op!qJeg uass6 uni rg loots ssolu! sis tg lasis 0 - 3, Jed yt6uel ;o yout Jed soyoutoJogus gg posuosoJdeJ se p petels u!aJoy lepoten 06eO Oyl ol Olqe0ydde aJe uo!suedx3 tewleyl Jeout 1 lo stuetsiggpo 6utmoilo; e41
'8986-D Im pue V802991 l'W ' - [ 'V3909P 3 len ;o stuomo;!nbo; ytim ocuepJoooe u! powJo;Jed sem uopesqueo s!yi tey) patppoo Jaqun; si 11 ... ' ' g ( h.02) 'd .99 lo 0JninJedwo Supnseaw e le powloped pue(wwt 92 =you! 00 t " youl ti>uo9euJotui syt uo paseq ese stuowoanseew giy pose:S u!sJay AovJnoce go opeJ6 ogquoqdoe syn so; t ' 7 sitw!I uaueJoios yym ocuepJoaoe ui popodeJ oJe pue splepuels lo neoJng geuosteN Dyl ol el4eoo*J3 '# Moots ' ~
othO Ja198W un uospedwoo Aq poieJqqos useq oscu podoJ siyi un popniout sn6e6 04: icy: Appoo on et sigt . t I i e ,. .-- - . _ . . - - . __. _ . __. . . ,. .- _ _ _ . _ _ . - - - - _ - -
. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ i t i 9 NEW GACE OLOCK SPECIFICATIONS - t ALLOWABLE TOLERANCES EXPRESSED IN MICROINCHES ' v 1 WEBeER M MA$fER WEBBER AA WEBREli A - 'WEBBER A , , ,(GRA K &S) (GRADE 1) (GRADE 2' (GRAD [ 3) \\,,,,, tt AtH885 ; $URFACE tt AT'eh5 5UM ACE ti A'W5 5URFACE tt A:sig55 $yRFACE l SINL5H LENGTH s F 'NIS H LENGTH % FfN54 (ENGTH & FINISH LENGTH & . M
- AAA.tll$M
AA PARAut.$W AA
- AaAuteSM
AA PatAuttr$al THRU t000 ti 1 Equoi t2 2 . I to .3 + 4.-2 3 6 to .8 + 6.- 2 4 .8 f 2 000 t2 1 - 14 2 + 0-4 3 + .11 - 4 4 1 Cuortz ' 3 000 13- 1 Fio, 5 2 + 10. - 5 3 + 15. -- 6 4 ' 4000 4 . 's . t6 2 + 12.- 6 3 + 20 -8 4 ' 5 000 - - - - + 14. -7 4 + 2 8. - 14 5 c,ono - - - - + 16.~8 4 + 32.-16 5 7 000 - - - - + 18.-9 4 + 36.- 18 5 8000 - - - - + 20.- 10 4 + 4 0. - 2 0 $ _ 10 000 - - - - + 24.-I 2 5 + 4 8.-24 6 12 000 - - - - F 28.-14 5 4 56 --28 6 5 + 72.-36 6 16 000 - - - - + 36.- 18 - 20 000 - - - - + 40.-2 0 5 + 80.-40 6 Webber toleronces are guorordeed to meet or exceed those of Federal Spec. GGG G 15b
- Surfoce Finish A+ Croblon .3 microirxh AA (Ari'hmetic Average)
"O " '
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REFERENCE POINTS pv .000002"*. Reodings on Grode AA blocks are occurate within .000003"* ond "toborofory Master" inspect.ons (which are
rerformed only on W&bber Croblos Gage Blocks originally sold y , os"Loboratory Master" blocks) are occurote to .0000000" N N ,e (8/10 of a rnillionth). , F!G. I FIG. 2 Deviction from nominot size (error) is reported from the points indeedsd 4. the sketches. ' e
- Blocks on which flotness. porollelism and surfoco fertish ere
b* Q worn excessrvely connot be cofibre.ted to on occurocy greater than I ' \\; .000005 per e6.ch of length and are identified by the Irgure "t" on
/ the Certificate of Inspection. F)G. 3 FIG. 4 FIG. 5 s . l EXPLANATidN OF ** REMARK 5": .
- OUT OF TOLORANCE - Blocks so marked ore recom-
L, 8, SS Refers to octuol length of block, not measure mended for replacement in occordonce with ment size. Federol Specifications opplicoble to the original L-Long (1.380 ') 5-Short (1.180")
occurocy grede of the set. SS-Short, short (1.115") (- TAPERED BEYOND .000005". ' 5. wt, ols refened to os " wear" length. . Blocks so marked are vsvoily also ou, of gjo[n,,, CC, TC, St, C1,,' SS No,otions used when different , , , , , , , , , , , motoriots ove mined an some set , limits eitherIdue CC-Chrome Corbide TC-Tungsten Corbide XX Beyond instrureent measuring $T-Steel SS-Stainless Steel CP-Ctrome Plated to excessive woor or surfoce condition. I, F Used to edentify woor blucks of 'he some site. X Domoged-Beyond measurement. Will not wrong. '* "eu v R Sines so marked have been ,epsoc.4 with new ' block, without site eeoding I, 2 used to ed..ntify irdividual tw.-ry s ~- other ,p,,,g,c no,os,on, p.,,oin.ng to su,foce conditeon ore noted os scored, brinelled. chipped. m Ihe*a ' '<'utions are , E
- '*h a stotement of visuu nopecionce end do not necessorily infer thot the block is unvsoble
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BROWN". FCR!tY NICIIAR FIA'FF IFNIT': 1-3 . VALVE WALT. 'tillPYME:1 YABiftATION
e Total Required Noetty Product Destqn Arp Purchase Minimus 4.5 t ge a Tit!' M M M (bentity ':g re Reaa-de 18m t * Haeo-dei Vend <w " arm Pressure Ref ': Pee Code Order No. Thicknese 'htch Matt e 21 niCV 2 c6 cheek 6 P4 No Atwood r st 1375 pelg 21A1137AS B31.1 H-0969 (Unita 1 & 2) 1.730* 213A})98 CS 1.766 e (7/un t t) Morrill 4 4278 (thstt 3) cTV 2 A6 niche !? P6 Yes BF-3 h A* uoo<t Cast 1250 pels PIA 106?AL B31.1 H-0783 1.857" 213A5399 CS 1.89b ( A/ian t t) finrrill . cTV 2 80 Globe 12 26 Yee nF ? I . A*. mod Cast 1250 pets 21A11062 B31.1 H-0783 1.857" 2134539 CS 1.ey. (b/untt) DF- 1 b t'orrt11 , , 11 2 77 1 3 Na Velen Forge 1 1146 2]A1047AK B31.1 H-15b5 0.406" 213A CS 0. bib trsta (1/isnit)
. Y . at 'l 7k 1 3 Nn Valen Torred 11b6 tg ?tA10b7AW B31.1 H-1545 0. BOG" 21345km C3 0. bib trela (1/untti 4 1 At*Da 'mt? ? 71 Merety 11 6 Na Terget "est 1146 gelg 21A125? Art. 9 H-O&k A 9, & D - 0.625" 213A$362 CS Oi;375 relief (11/mit) Rock Sect f* - o.5* E - 1.&T5" C= 510 III intet flenge - 3.25' E = 1.91 . "!SV 2 70 .erety 6 6 No Dres ser t'est 1146 psig 71Al?h2 Art. 9 ff-0A19 A & B - 0.282" 213A5361 CS
A2,0.;t76 (7/mit) Sect. C A D - 0.231* C&D A M III E A F - 0 331" E&F4 3R c - 3 25 estro' 2 M 6 ? Yes Pr-1 ? Derling Cast 13M pelg PIA 12b5 B31.1 ft-0813 Recorded lut SS (2/untt) R'-? ? meneuremente RF 1 ? evetlable .etre 2 65 n te 6 ?? Yes P'-1 ? Derling Cast 13?6 pelg 21A1245 B31.1 H-0813 Recorded M SS o (7/untt) BF-? ? measuremente ovellebte estro 2 % Pete (. 4 Yes BP-1 2 Derling cast 1 p6 potg 21A1245 B31.1 H-0813 Mecorded IWt SS (2/untt) BF-? 2 measurement
BF.) ? evetlable , ectre 2 53 Cete 6 28 Yes BF-1 2 Derling Cast 1326 pelg 21A12k5 B31.1 H-0813 Recorded M 88 (?/tsitt) RF ? 2 seasurement
evettable
1 .gtre 2 43 ' fate 6 28 Yes RF-1 2 Derling Cast 1148 iets 21A1245 B31.1 N-0813 Recorded IEt SS t (?/uett) BF-2 2 asesurenset . twe11eble M 2 79 cete 6 P4 No Powell Cost 1326 pelg TVA 91060 531.1 2.28125" Wene CS 2 33 4 (2/ unit) - TVA Scope -g- l . - -- -- - --- -
. . 5 - Q 7, . Total
Required Quentity Product Design , App Ptarchese Minimaa Title g Park g Quentity Stre Records Unit Recorded Vendor Form Pressure Rer Spea Code Order No. 'lhickseer '79C 2 ?9 Cheek 6 24 No Atwood Cast 1375 peig 21A1137AB B31.1 H-0069 (thite 1 & 2) 1.730" (P/ unit) Morrtil H b278 (thit 3) RPV ? 16 Clobe 3 2 No Forged 1500 lb TVA B31.1 0.h375" . vont (1/ unit) RFV ? 15 Clobe ? ? No Forged 1500 lb WA B31.1 0.4375* (1/un t *.I Cl.D 3 11b Ca' e 3 h No Forged 1250 175A-7097 B31.1 0 373* eheck (1/imit) CRD 3 111 0 eck 1 'k No Forged 1950 179-70h7 B31.1 0 373" e eek (1/nnst ) w '*RD 3 110 c5e4 1 4 No 'orged 12 % 175A-70k7 B31.1 0 373" mein (1/ unit) RU 10 M Cote 1 PO No r e ll Cast 11h8 TVA 91062 B31.1 Pipin6 Bill or 1 344" meta (1/ unit ) ! Meterial . m . 67Mh h7BM452-3 i NR in R1 cete 6 2h wo Powell Cent 1376 . TVA 91062 B31.1 Piping Bill or 1.594" mein TVA hM (?/untt) j Material 67Mk-47BtA52-3 RTt to b6 Testabin 6 Pb Mo Atwood Cast IY6 P1A1045 B31.1 H12h7 (Units 1 & 2) Body - 1.600" . tygt cheek (2/untti Forrill ' 21A10h5AE Hk362 (Unit 3) F1g - k.311" -5eek %:d 10 33 Cate 1 6 Yes F'-3 1 Walworth Cast 12'c 21A10h749 D31.1 H0908 (thite 1 & 2) 0.500* stroy (1/un1+) H1730 Ohit 3) Mead 10 32 Gate 3 6 Yes P F-3 1 Welwrth Cast 1250 21A1047AR B31.1 H0988 (Unita 1 & 2) 0.500* sprey (1/ unit) H1730 (thit 3) s RNR 10 29 "ete 1 6 No Forged 1950 175A794572 B31.1 Body . 0.500" theek (1/nnit) 8 , . TVA letter 3899 . RNR 10 25 Sete 6 Pb Yes BF-3 1 Welworth Cast 13?6 21A10b7AR B31.1 H0998 (Unite 1 & 2) 1.594* . % (?/untt) R1730 (Unit 3) IDUt 10 1R Cete 1 PO Yes FF-3 1 Welworth Cast 1148 71A1047 331.1 R0998 (thite 1 & 2) 1 344" ( (1/untt) , M1730 (thit 3) I tugt 10 17 cote 1 20 Yes BF-3 1 Welworth cost 11h8 f 21A10*67 531.1 H0998 (thite 1 & '2) 1 344"
(1/ unit) ,- H1730 (thit 3) i volve listing. ft , , . 'M - e . ,
. Required ,- Quentity Frnouet Daelgn App INrchase Minimes Tntal . Ttt12 3 Me rk. g onent it y filre Rec g thit Recorded Vendor Form _ Pressure' Rer Dpec Code Order No. Thicknees 0.375" Valen Forred 1150 Teig 719E509 Drevirs B31.1 1-1/? 4o }I/ unit) SBM 11 1R Cete , Velen Formed 1150 peig 719E%9 B31.1 AB 660 (Unite 1 & 2) Body - 0.?19" i mela " H583b (Unit 3) Fig - 0.219* SBW 11 17 Check 1 1 1/2 Wo (1/ unit) Velen Forged 11'io pets 719E599 B31.1' AB 660 (Unite 1 & 2) Body 0.219"
H5834 (Unit 3) yla - 0.219" 11 16 Cheek 1 1-1/? No sa1[ (1/untt) WWCtf 12 63 Gete 1 h Yes BF-3 1 Velen Forged ik75 pets 21Alkko B31.1 AB 610 (Unite 1 & ?) 0.50" 21Albho M8095 (Unit 3) (1/ unit) k' Tee BT-1 1 Valen Formed Ib75 pets 71AlkN B31.1 AB-610 (Unite 1 & 2) Body. 0.50" HA095 (Unit 3) ylg - 1.750" 71A1939 Recti 12 62 Ch.cn 1 (1/ unit) RV-tf 12 1R Cete "4 6 Yes BF 1 1 Velen Formed 1146 poig 21A10k7BR B31.1 H15k5 (Unite 1 & 2) 0.718" 21A10k7BF H-1826 (Unit 3) (1/untt) pcf I? Is Cate 1 6 Yes BF-3 1 Velen Forged 1750 reig 21A10k7 B31.1 H15k5 (Unita 1 & 2) 0.718" H-1926 (Unit 3) e (1/ unit) ^ CIC 13 ?? Swirug 3 6 Yen BF-3 1 Rockwall Cast 1500 pelg 21A5832AB B31.1 N-Okkk (Unite 1 & 2) Body 0.586" - H k?64 (Unit 3) F1g - 1.050" e%ck (1/untt) 0.251" RCIC 13 16 cete 1 3 Yes BF-3 1 Welworth Cost 1250 p'ig ?1A10k7AZ B31.1 e (1/ unit) . i 0.251"~ T IC 13 15 note 1 3 Yes BF-3 1 Ve1 worth Cent 1250 petz 21A10k7AW B31.1 (1/untt) Powell Cast 11k6 $14 TVA spee 9463, 331.1 Piping Bill of 0.906" 1 Crre ik ik cete 6 17 No section 18 Meterial (?/untt) 67Mk k7BMk58 errcy Core ik 11 Tee'.ab'e 6 I? Yes BF-3 ? Roetwell Cast 1250 pelg ?)A'431 B31.1 H0/43 (Unite 1 & 2) Body 0.895" asta 21AW3 H1619 (Unit 3) ylg - 2.08" check (7/untt) Core 14 12 cete 6 12 No Welworth Cent 1950 phis ?!A10k7AL B31.1 Moo 07 0.906" sprey 21A1047AM (?/ unit) - sprey Rockwell Cast 1500 peig 71A5833 B31.1 0.B. - Body - 0.91* leoletist Ik No 21A583VU tlnessignoble F1g - 196" }1/ unit) WTCf 73 18 Testable R-Okkk ( i eheek ! ' .* . k4 % '% . * . , s'- . . . - . - - - -
. . ' , Total Qunnti ty Frod'2ct Design App Pttrchas 3 Minlatt Title y Muk Type Q:imti ty Sf?* Raenrels llht t Pecor led Vandor Fom Presstre Ref Spec Code Order No. '!hickner Requirt M CI P3 16 coe 3 lo iso Crde Csst 1250 psig 01Alo67Ac B31.1 H-0597 1.062" (1/ unit) PIA 1047AB IG'CI P3 15 Cate 3 10 l3o Crtne Cast 1250 psig ?) Alfa 7 B31.1 HO597 (Ubits IA2) 1.062" 9 /'*l tI TV4 Tystez '. Mark No:. - TVA Meope M1728 (thit 3) Raae Drsin & Vents 11-514 Twinc th 3 ? No Iowall Cast (#5 psig TVA Spec 9%3' B31.1 Piping Bill of Material 0.is375* / 'l ur.]t) Few Nti, % 'la * 3 .'-M. ' . * . - % 3 ? Na TYuell fact k'5 08 3 e' TVA Cree M3' B31.1 Pipinc Bill of Material O.h375" , t ! Amit) RPse Drafn & Vents I M 1'. .'w : n - G.A 1 2 tio Pruel) Cast (#5 pste TVA rpee Ws63 B31.1 Piping Bill of Material 0.4375" (1/aalt)
R u e Drtin & Vents l-513 Tw in,- GA 1 ? Mo Powc11 Cnc t 625 pcic TVA Opec ' A63' B31.1 Pipin;; Bill of flaterls1 0.4375" (14mit) . Pese Drain & 'lents 11-51' rw nr Chk 1 ? ti. - livell Cest (05 pelg TVA rpee 4s63* P31.1 (1/'m1L) Pj ing Bill of Material O.4375" p Rene Drnin & Vants 16-511 rwins Cl4 3 ? % Iw ll Cast (CS pair TV4 Cpec %'.l* R11.1 Piping Bill of Material * O.4375" (la it) n 'er.e Drstn & Vents 10-510 Twin,* ClJr T 13 4 ' i e 11 Cast 6'S pct.* TVA tpee O M 3' P31.1 Piping Bill of Material 0.4375" (1/un i t i Re ,Drsin L V nts 10-5m Twine MA 1 % P<w il Cset (OS pelg TVA Opec ' &e3' F31.1 Mping Bill of Material 0.4375" "' '> (1/rIt) Rene Drsin & Vanta In-SM rwine Clm 3 1:n l'well Cast (Os pcir, TVA rpee 9 %3' B31.1 Piping Bill of Material O.4375" ft/anit) Rene Draln & Vents 10-F7 rwine CA 1 ? 14 o D ' "11 Csst USps;c TVA trac *'3" B31.1 Piping Bill of Material o.4375" . (1/ r . i G Rete Drstn & Vents 10 'V5 TwinC c * 3 2 fin l iw t 1 Cut (O',psic TVA Opee (Af.3* B31.1 Piping Bill of Material 0.4375" (1/iu it) iBrala to C W 6P-521 c1 +a 3 ? f;o Inw-Il C-et llM p.1 t r TVA Tpec (461' R31.1 Tiping Bill of Materisl O.h375" (1/ani t) f Drsin to CW (A-5?O Clube 3 0 ile Ihncock Verred 11M psic TV.\\ Opec 9%3' 1131.1 Piping Bill of MaterinJ 0.b375" fl/ts I L) Drsin to CW (d-5'/- Cl ch
? No Powall Cut llM psir TVA spee Ns43' R31.1 riping Bill of Material 0.fs375" (1/ a it ) Drsin to CW 6d-505 Globe 3 2 !!o lhncock Forred 11M psic TVA Spee Ns63* B31.1 Piping Bill of Material 0.4375" (1/'mit ) ' Drala to CW 1%5(A Clobe 3 ? 'Io linnenck Forced 113A psig TVA Cpee 9 M3' B31.1 Piping Bill of Material 0.4375" (1/ unit) !Breln to CRJ 10-503 Clobe 3 2 fio llancock Forged 1140 pole' TVA Crec 9V3' B31.1 Piping Bill of Material ~ 0.4375" ', (1/ unit) ?9' i to CRW 10-5CE' Clobe 3 ? fio Ikncock Forced 1118 peig TVA Cpec 9M3' B31.1 ' Piping Bill of Material 0.47T5" . 4 (1/ unit) hf d. *See Sectist IP - Also see TVA Drwing 4'(JPl7-1R7 . tw, o . . _ - - - - - - _ _ _ _-
e S 9 4 I L g e c( , o w ? 1 4 I ] .- 1 I i i t l . .-, . _ - , - - . . .-_ . - .- . . - . _ , . _ _ _ . - - . - . . - _ _ _ _ _ .
e ' - . t 91. .w - . SPOT carCk .CALellLATIcMaMhrtJhJnE WML. . .- - - u MPL R-80% cs too.2. clow M% l250Psicobs 05R4'l4qs.a p Pcl foco(23. 847) 1 B-16.5 t= !.554000-i.ar] ~I.5[i1000- 120ce1. 6It = 9 1 Acccioina ro rec.w Asme caos ' $' ' im = l + a- P
in, = l. bit +cl1250-12Iy \\(2.59-lo72 ) = j f tf +fgi,N.s7) 36 ig33 -ipit./ ,- dm = /.4/6 f 0.oror? /, #9 =- Co'vishk etNo :-u 082 bnun l, 755' = ' , . C . 3:w n d li a . = l. es7 1 h ' ) /C
7 .. y agawini y: /ffaua . - _ - - - - - - -
,, . .U 0 2.w l . SPnT alECK CALCULATidlS o9 h.-lNi/E WA}L ~ __ . u N% i2-IT SS-3Ib 9mA c&u-4"v.k lasoP.rie Q (D50'cf s.x k B-li,5 $ = l'S 11c -f )(10e "I'S = /.5(.9059)4 fof a ( = 0. f 08
Ap. h.E Asms . 6,, = t + wr)x(t,- d = o.6os +(nl250 -lW7,..- i .,.,o 6.2i . 7 PJ- P t>n = o.coe + 675Xa n)= o. cos + (.myo.vr =uon( .'n ) b yn = 0.b08 +[0.) ~ 0,602 = . C091o:]en o howo .e: O.628 E rni n. = 0. b 16 ' h E Ainn) tin e. = 0 718 go cd Mcl..bg: 0 72! 9)d. S... .L ... ayouc)ly:'rt#4 ' ' ~ , 0 2 < o .a ta -t, = 0 ' 1 ~ __ _ ..
--- -. . _ - _ - - - . - - _ - . _ _ _ _ _ . - _ . _ _ _ . _ _ . _ . - _ . .
. . w
t. P,3 EFT SPOT ('llfex curuunnin of k %M WML - MPL to-27 s.s.-u 600. fick-4% 1256 PSIG b.uan SS2'F h Sk Pd '] J'~ Oho - ^ Swfan' B-lb.5 t = 1.C[Nooo-i.2e. > = /.E 'j L (!2)hT),J*lEl02C3b - . b=037c A, L.E /bw cch \\ / i im = f + {'?> - T11y. p' X (d1 'i b =0. 395-I- (/ 1250-ll15m7 - H63,
bm = 0,375 = (),I'l2?){6.Ri() = $r f 307 . , q - Cet:v_ n. .A . ._ m ;. a (), ngg . imin. = 0 * 5*/ 2 1 wie.h bnun. h 0.50 " E i . > i p b .' l .'. y,l p' U . nL.AL)j.- ) . .. <. ' ' /M&M 4 , , . - ~ . - - -----_ - . _ _ -- . . - . _ . _ _ . . - . _ . . _ , _ . _ - . _ , - - - . - - . _ .
. . % - ' ' 0% - $f0T. Cl!EC,R. .'"IV'l ~~I ~ F? 'ii' kAl \\ E u!NL . i . ' RfL I2 -l11
- - m
? u )! ch - 6 Lk !!14:a L i,,@sOV ..'.V-s.s Q . 9cccsus) - f a vs. 2 .':y 8- Ii.5 t'=/.5 R:co-(!.57Q = l.5LO;bo ~ =l.C[0.%>sy - 1 4 = 0. l08 b. E a. EI' MinE Gcb l ,. . [b- P bu=I+1T=kX[fu-i = 0.6 03 +- ll46 - I' 97 i / a no n [I.21.77} .y. 6. 6 as + -]! )fu. 4 *[] = 0. & 03 '- (- 9.bu) = 9.%! 'o bn ' E. fm = 0. !c 3 . s c c ' ut 6 a c >i o ,3 e . ,~.. ,, m 0. Ol:'S 0. (c 'If th rt.). = NI$ hv.1h bw. =0 '//F i i ! ' .y , ; ,,.. r, ,., CII NCo. * - ' ! , ' ' ., > t, // C,- .
- l'//
.I , r f' /,Uh I ).* ~ ' g' (). 2'i ' O & la-l,= O , ' -
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. g
< Asur 9 POT CHFek CN c!!!Prish,7/>lio VAivt l\\w; _ . hPL ll-12 SS-% fooJA cAn - l4hk liso Psta dap @SonJJ /,fg Pd 'l ~ ho(i.9ts) '1 T i723.r i = 1. 5[noco-i.2PJ = 1.5} noa> - 1,e> l = i.5 8-If,.5 _ t =0. R oo t Ec. UL ASME Gb . PJ n l150-18 7f \\ / im = 6 + (n ~e;h (6 - t) = 0 20olt(3ias-ars)Lo.g -o.rc) vr im = 6 Rool + (iago - 0) = 0 70o) cwioan a2 % 0, oer ~ 6tnin. 0,2 88 = hlfe)bmm= w 0.37F . CcN- l:-] .hy: N'
. .. L . ~ Qo u d ): WP'f*S s . - -
F . 5
r 6 " Proce a Specific ticn 5.M.1.1(b . Dates 6 h'73 i Sheet: 1 of 3 , TENNESSEE VALLEY AUTHORITY , v SPECIFICATION FOR THICKNESS MEASUREMENT 1.0 SCOPE B is specification defines the requirements, procedures and documentation necessary to provide assurance that pressure retaining parts or components meet min 4== wall thickness as specified by the appropriate code, standard or design specification, as applicable. 2.0 ME'IRODS 2.1 Direct Physical Measurement 2.2 Ultrasonic Measurement 3,0 PROCEDURES
3.1 Direct Physical Measurement 3 1.1 This method may be used alone or in conjunction with the ultrasonic measurement method. 3.1.2 Direct physical measurement may be accomplished by the use of micro- meters, calipers, dial indicators or combinations of these measuring devices. 3.1.3 Accuracy of the measuring tools, devices or instruments shall be cali- brated against certified measurement standards which have known valid relationship to national standards. 3.2 Ultrasonic Measurement 3.2.1 Ultrasonic measurement shall be accomplished using the transmit-receive pulse echo methods employing equipment which has accuracy of measurement within 2 percent of the thickness being measured. 3.2.2 Equipment shall be calibrated on step wedge calibration blocks, on a calibration step thickness which is within .1 inch of the thickness being measured. We calibration block material shall be made from the "P" number (as identified in ASME Code Section IX, paragraph same Q-11.1 or QN-11.1) as the material being measured. For purposes of this specification, P numbers 1, 3, 4 and 5 are considered equivalent. When material availability permits, the calibration block. material shall be made from the same material type and product form as'the material being measured. . 9 w . . _ _ _ _ - - - , ._ _. _ _ _ . . - _ . _ , _ . . - - - _ _ _ , _ _ . . , _ _ , . -
, __ _ _ _ _ _ _ . Proce:s Specifier.tirn: 5. M. l'. lt b Dates 6-4-73 ' )' , sheet: 2 cf 3 e . 3.2.3 Each test probe used shall be tested for accuracy on curved surfaces by calibrating on the step wedge calibration block and then checking for repeatability and accuracy on a curved surface which has a radius
equal to or less than that of the item to be measured and of the Lame thickness as that step calibrated against on the step wedge calibration block. (This test need only be made one time for each probe.) (b) 3.2.4 All details of the test equipment used, including test conditions, shall be recorded for each test performed. Glycerine shall be used as a couplant. (If it is necessary to use a couplant other than Glycerine to accommodate surface condition or other test variables, calibration in accordance with paragraph 3.2.2 shall be performed for each type of cog lant used.) . 3.2.5 Calibration of the equipment shall be performed at least once for each item or component and shan also be performed at least once for each thickness range specified in paragraph 3.2.2. 4.0 MEASUREMENT LOCATION AND RECORDS ' 4.1 At least two measurements shan be taken in each quadrant of items being measured. For pumps and valves, this requirement shan apply separately to the body, neck and weld or flange ends. For purposes of orientation, 00 shall be considered top dead center when looking into runs of the items or components, and for branches shall be the axis parallel to and in the , direction of low, with degree escalation clockwise. Prior to measure- a ment, temporary marking shall be placed on the item or component near the point of measurement indicating correct location. ._, 4.2 he mini == thickness for each quadrant shall be recorded and identified with the item, location and method of measurement. The results shall be recorded separately for each item on the appropriate form for the measurement method used. 4.3 me minimum van thickness at weld ends shall be measured immediately adjacent to the weld preparation. 4.4 For valves larger than 4 inch nominal pipe size, sufficient measurements shall be made to determine that the wall thickness dimension at weld ends does not reduce the body wall thickness to less than that required for minimum body wall thickness within a region closer to the outside sur- face of the neck than one mini == body van thickness, t , measured m along the run direction. 5.0 PERSONNEL QUALIFICATION - UT METHOD 5.1 Personnel performing utirasonic thickness measurements shall be quali- fied in accordance with ASNT-TC-1A. . .-- - ._. . . . _ - . - _ _ _ _ . _ - . _ . - - _ . __ -
r . Pm cors Spe:ific". tion: 5.M.1.1(t - Data 6-L73 g Sheet: 3 of 3 - . 5.2 Se test conditions and surface finish shall be judged acceptable by level II or level III personnel. - w Papared by', / .+7 A ' M<C Approvedb]y O g"g -M &WM . . ~w
F . P.8.5.El.l(b) W . i
. TEIGESSEE VALLEY AUTHORITY THICKNESS MEASUREMEhT RECORD ULTRASONIC METHOD Part identification Manufteturer Reference code or standard Miniwann design thickness Body Weld End (b) Material type (CS, SS, etc. ) & P No. Product form (casting, forging,etc.) ' Equip ent make and model Probe type and size Frequency , Calibration step thickness range Couplant type Special equipent attachments Measurement location: - Valves Punrps Pipe Body Neck Reid End Body Neck Weld End 00 1 2 0 1 90 2 l 1%* 1 2 - . 2700 1 ~' ' 2 I
v ( t . P.R.5.M,1.1(b ) DP , . , . . . . ( TWESSEE VALLEY AUTHCRITY w . THICKNESS MEASUREMENT RECORD DIRECT PHYSICAL METHOD Bart identification Manufteturer Reference code or standard Miniiman design thicisness Body Weld End (b) Material type (CS, SS, etc.) & P No. . Product foria (casting, forging, etc.) Type of measuring device (s) Measurement location: . . .. Valves Pumps Pipe . Body Neck End Body Neek End 03 1 . ! 2 9 90 1 . 2 1800 , 1 .
- f00
1 t . . . ~ . 1 , - - - , - - - - _ , . . , _ . _ _ , - _ . , - . , . . , , - - - - _ , , - . . . , - , - - _ , _ _ - , . _ . , , _ _ , - - - - - . . _ - - }}