ML20072L353
| ML20072L353 | |
| Person / Time | |
|---|---|
| Site: | Byron, 05000000 |
| Issue date: | 10/27/1981 |
| From: | Jordan H, Kimbrell M, Minadeo R WYLE LABORATORIES |
| To: | |
| Shared Package | |
| ML20072L320 | List: |
| References | |
| 44681-2, 44681-2-V01, 44681-2-V1, NUDOCS 8307130328 | |
| Download: ML20072L353 (200) | |
Text
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NUCLEAR ENVIRONME:.*TAL QUALIFICATICN PROGFAM
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. LEAD ACID STCRAGE EA"""ERIES I
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INDUSTRIAL EATTERY DIVISION f e
2050 CABQT BOULEVARD I IXJGEORNE, PENNSYiXANIA 19C47 I
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Test Report g p g 44M1-2
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(,j REPORT NO.
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,r' WYLE JOB NO. 44681 a
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P. O. NO.
12-81459 f il 7
PAGE 1 OF 35 PAGE REPORT f oct ber 27, 1981 e DATE d
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% SPECIFICATION (S) See Paragraph 5.0 j "^ .
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I 1.0 CUSTOMER could, Inc.. Industrial Battery civisien ADDRESS 20so cabot nivd.,y_est. Lan,horne. PA 19047 uuclear crade Elcettical storage Batteries - see Paragra; h 6.0 2.0 TEST SPECIMEN G uld, Inc., Industrial Battery Division 3.0 MANUFACTURER i
- 4.0
SUMMARY
The 5-year old (artificially aged) MCX-595 and (artifically aged) NCX-2550, 10-year
- old FPS-25 (naturally aged), 16-year old (naturally aged) FfR-23, 0-year old I (naturally aged) MCX-510, and 10-year old (naturally aged) , cells 1, 2, 3, /, 7, 6, 9 of NCX-1600 all passed the 801, capacity test following neismic testing. Other
- cells (all other artificially aged cells) did not reach 80% capacity following seismic testing (see Table V of this section). Two (2) naturally aged NCX-1680 cells (cells 5 and 6) failed to reach 80s capacity and thus were the only naturally ag~1 cells not to do so. A capacity summary tatte (Table V) is presented in this section.
l l st ATE OF ALABAMA ,,
Alabama Profe0$i0nal Eng. "**"*"'"*"F**'*"',"'***'","_ '* "y COUNTY OF MADISON T1avous R. Johnson Reg. No. 8256 PREPARED B '
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, . % esy o.po... and . ys trw enearmai.on conte.neo in ini -port is one r asi or comew. -
! .ao careeu iiy conowei o i ts eno is to in. e n mao.s.coe in,.eno correcon APPROVED BY
, 'J. #HE osyo( N V10 W
^^u h WYLE O. A.
- $82 % Edam / worn M. Kimhrell Notary P 84 in ano for tne State of Alabama et large M I SCIENTIFIC SERVICES AND SYSTEMS GROUP My Commise*on empirw 19
- # HUNTSVILLE. ALABAMA
PAGE NO. 2 TEST REPORT NO. 44681-2 5.0 TEST SEQUENCE The tests were performed in the following sequence:
- Section,I - Thermal Aging e Section II - Post-Thermal Aging Functional o Section III - Seismic Qualification e Section IV - Post-Seismic Capacity Discharge Test Section V contains the Gould, Inc. Test Procedure.
6.0 REFERENCES
6.1 Test Procedure for the Generic Qualification of Class IE Lead-Acid Storage Batteries, Plante and Calcium Types, for Nuclear Power Generating Stations, Document 068399, original issue, December 29, 1978, prepared by Gould, Inc., Industrial Battery Division.
, 6.2 IEEE Stancard 323-1974, " Qualifying Class lE Equipment for Nuclear p Power Generating Stations."
6.3 IZEE Standard 344-1974, " Recommended Practice for Seismic Qualification
( of Class lE Eqcirment for Nuclear Power Generating Stations (ANSI N41.7)."
- 6.4 IEEE Standard 535-1979, " Qualifying Class lE Lerd Storage Batteries for Nuclear Power Generating Stations." ,
6.5 IEEE Standard 450-1980, " Recommended Practice for Large Lead Storage Batteries for Cenerating Stations and Substations (ANSI 41.15) ."
6.6 Gould letter to Wyle Laboratories, dated May 12, I?81 (documents naturally aged cells).
6.7 Gould Purchase Order 12-81469.
C.S Gould letter to Wyle Laboratories, dated March 31, 1981.
6.9 could letter to W/ el Laboratories, dated May 20, 1981.
6.10 Gould letter to Wyle Laboratcries, dated September 2, 1981.
5
~'N l xa WYLE LASORATORIES Muntsee savity {
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PAGE NO. 3 l
(
TEST REPORT NO. 44681-2 1
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4
- 7. C SPECIMEN DESCRIPTICl; 7.1 Lead-Acid, Calcium Flat Plate Battery Cell Units for Nuclear Power
- Plant Staticnary applications
- This type of unit includes the
- MCX-510, MCX-595, MCX-340, NCX-600, NCX-1200, NCX-1680, and NCX-2500 models tested. See Tables I.and II for test item designations and Table III fcr physical descriptions.
7.2 Lead-Acid, Plante Battery Cell Units for Nuclear Power Plant Stationary applications: This type of unit includes the FPS-ll, FPS-25, and FPR-23 models tested. See Tables I and II for teet items designatiens and Table III for physical descriptiers.
8.0 QUALITY ASSURANCE
)
All test equipnent and instrumentation used in the performance of this test program were calibrated in accordance with Wyle Laboratories' (Eastern Operations) Quality Assurance Policies and Procedures Manual, which conforms to the apylicable portiens 3
of ANSI N 45.2, 10 CFR 50/ Appendix B, and Military Specificatien MIL-C-45662A. Standards used in performing all calibrations are traceable to the National Bureau of Standards.
k The test equipment used in each phase of the test is listed in f 3 Appendices (Instrumentation Lists) for each test phase.
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PAGE NO. 4 b 1ZST REPORT NO. 44681-2 C -
i 1
6
. TAfiLE I '
TEST SPECl;tF.1 IDENTIFICATICN ARTIFICIf4L'1 AGED CELLS s AGING TIME AT 160*F (SI".ULATED AGING LIFE) .
50 DAYS 100 Dais 150 DAYS 200 DAYS
. CELL TY7E '5 YEARS) (10 YEARS) (15 YEARS) (20 YEARS)
MCX-595 1A1 2Al 3Al 4A1 1A2 2A2 3A2 4A2 1A3 2A3 3A3 4A3 NCX-1200 131 2B1 3B1 431 lE2 2B2 3B2 4B2 1B3 2B3 3B3 4B3
? NCX-2550 1C1 2C1 3Cl 4Cl 1C2 2C2 3C2 4C2
,. 1C3 2C3 3C3 4C3 FPS-25 1D1 2D1 3D1 431 1D2 2D2 3D2 4D2 1D3 2D3 3D3 4D3 MCX-340* 1El 2El 3El 4El lE2 3E2 NCX -600
- 1F1 2F1 3F1 4F1 IF2 2F2 3F2 4F2 FPS-ll* 1G1 2G1 3G1 4G1 l
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- Time / Temperature Aging only - No Seismic testing.
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Huntsville Facihty l
PAGE NO. 5 TEST REPORT NO. 44681-2 9 4 A
4 j TASLE II
!;ATUTALLY AGED CELLS 5
k TYPE OF CELL CELL NO. AG CRIGIN j
FPS-25 17, 18, 21 10 Years Powerten Station, Pekin, Illir.ois (Cells New - FePruary,1971) .
! FPR-23 46, 47, 48 16 Years Waakegan Station, Waukegan, Ill ncis (Cells New - April,19C5) .
l NOX-1680 1, 2, 3, 4 10 Years New Jersey Bell Telephone, Bcrden-5, 6 town, New Jersey (Cells New - June, 1971).
[ MCX-510 12, 13, 14 6 Years Enterprise Telephone Ccepan'f, f Intercourse, Pennsylvania (Cells
! New - June, 1973).
NCX-lt80 7, 8, 9 10 Years 1:ew Jersey Bell telephone, Ecrden-town, New Jersey (Cells New - June, 1971).
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WYLE LACORATORIES
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PAGE NO. 6
's TEST REPORT NO. 44681-2 TA3LE III BATTERY SIZES AND WEIGHTS DIMENSICNS CELL TYPE WIDTH LENGTH HEIGHT WEIGHT FPS-11 13.0" 8.0625" 19.875" 165 pounds FPS-25 13.0" 12.5" 19.875" 287 pounds FPR-23 13.0" 12.5" 19.875" ' 270 pounds MCX-340 11.125" 4.125" 18.25" 80 pounds MCX-510 11.125" 6.5" 18.25" 119 pounds McE-595 11.125" 6.5" 18.25" 130 pounds NCX-600 14.5" 7.375" 22.125" 180 pounds 4
NCX-1200 14.5" 7.375" 22.125" 250 pounds
- CX-1680 14.5" 11.375" 22.5" 332 pounds NCX-2550 14.5" 14.5625" 22.5' 500 pounds 4
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FAGE NO. 7 TEST AEPO" . NO. 44661-2 i
9 1
TASLE IV e TEST SEQUENCE 1
t SECTION TEST TEST DATES REMARKS
- 1 Thermal Aging 5-80 to 1-61 See NCA's 4, 2, 3, 6, 7, 8, 9, 1C, and 11.
i 2 Post-Aging Capacity Tests 7-80 to 8-81 See NOA's 4 and 12.
(Pre-Seismic) i j
3 Seismic Testing 8-80 to 8-81 See NCA's 5 and 14.
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4 Post-Seismic capacity Tests 8-80 to 8-81 See NCA 13.
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PAGE NO. I-l 1 TEST REPORT NO 44681-2
[
SECTICS I f
THEFF.AL AGISO t
1.0 RE2UIREMENTS ,
, 1) Measure O.C.V., temperature and specific gravity of each cel;.
Record on data sheet. Check electrolyte levels; add water as
., necessary.
- 2) place cells in the oven.
- 3) Connect to charger. Place the thermometer in the cells such I
that 160*F is visible.
- 4) Set the voltage limits of the power supi lies and the current I limits st 275 amps.
- 5) With the power supplies on, close the knife switches.
.l
- 6) After 15 minutes. measure the voltages of the cell strings.
They should be between 6.57 and 6.75 volts. The red "vcitage" I indicators on the front panels of the power supplies sh;uld be on. If the " current" light is on, there is probably a fault in the wtring. Open the knife switch, turn off the
{ power supply and check the wiring.
t
- 7) If the voltages are correct, close the oven decr and heat the c ells to 160*F _+ 2*F.
- 8) While the cells are hesting, check the power supplies tc Le sure that the test is voltage controlled (red " voltage" light i on).
- 9) When the temperature has stabilized and the voltage is still correct, the proper test conditions are established.
(
- 10) Each wcrking day, ched, that the temperature and voltage require-
. ments are within specification.
- 11) Every too to three days, check electrolyte level; add water
. as necessary.
\.
- 12) Every 50th day, shut off the oven containing the apprcpriate group, and allow the cells to cool while still on ficat.
I Ill>
WYLE LABORATORIES Mu*ttsviPe Facdity
PAGE NO. I-2 TEST REPORT NO. 44681-2 1.0 FIQUIPIMENTS (Continued)
- 13) Remove cells in the following regimes 1-2 FPS-11 3-FPS-25 3-NOX-2550 1-2 MCX-340 3-MCX-595 1-2 MCX-600 3-NCX-1200 The FPS-ll, MCX-340, and MCX-600 type cells shall then be disassembled for inspecticn and determination of time /temperat2re effects.
2.0 PP.OCEDURES 2.1 Test Chamber A thermal chamber of 13' x 26' x 12' high was used to enclose the test specimens and specimen carts. Heating was accomplished using a recarculatien fan equipped with a 40 KW electric heater and a duct-wcrk baffle to ensure that the heated air was directed away frcm the cells (upward).
Cell wiring was extended through wall penetrations to the adjoining f~ ') control rocm.
/
v' 2.2 Monitoring and Instrumentation The cells were assenbled in groups of three like cells and were wired to the battery chargers in the centrol room. The battery chargers were assigned (a4 shown in Table I-I) and wired to the cells, using in-line shunts to allow the current to be recorded for each enarger. Voltage sensing for each cell group was also installed.
All of the above voltage and current values were recorded using a panel mcunted digital voltmeter (see Appendix I-V for Instrumentatien Sheets).
The cell temperatures and chamber temperatures were recorded en a Fluke Datalogger Model 2240 through the usage of thermocouples as shown in Figure I-1. The thermccouple used to read the chamber temperature was suspended on a line at the approximate gecmetric center of the chamber. The thermocouples used to monitor the cell temperatures were assembled using welded thermccouple wire inside a silicone oil-filled 0.25" diameter closed end glass tube sealed with a small stopper to preclude cil spillage. The thermeccuple assemblies were then inserted into the- battery vent flame arrester caps and into the battery electrolyte.
i v
YLE LABORATONES HuntsvWe Facihty i
{
i PAGE NO. I-3 TEST REPORT NO. 44681-2 m
f 2.0 PROCEDURES (Continued) 2.2 Monitoring and Instrumentation (Continued)
I i
The battery electrolyte levels were inspected once per week and adjusted accordingly with deionized water.
., 2.3 Aging Times Group 1 was aged 50 days at 160*F and Group 2 was aged 100 days
! to simulate 5 and 10 years of service life, respectively. Group 3 was to be aged 150 days and Group 4 at 200 days to simulate 15 and 20 years cf service life, respectively.
f After aging Groups 1 and 2 and the ensuing Seismic Tests and Capacity Discharge Tests, it was decided (by the customer) to abort the ther al aging procran due to Notices of Anomaly (NCA's) 2 through 14 (see I Appendix I of this section for NCA's 1, 2, 3, 6, 7, 8, 9, 10, and 11; Appendix I in Section II for NOA's 4 and 12; Appendix I in Section
, III for NCA's 5 and 14; and Appendix I of Section IV for NOA 13),
t The thermal aging was discontinued after the Post-Seismic Capacity Discharge Tests (see Section IV) and was supplemented by naturally
[
y aged cells provided by the customer (see Paragraph 6.0 for specimen description at the beginning of this report).
2.4 Pre-Aging cell Data Prior to thermal aging, the test items were inspecttd, and the model number, cell serial number, open circ *, tit voltage, cell tem-l perature and electrolyte specific gravity were recorded on data sheets. These data sheets are presented in Appendix VI of this
. section. In addition, a discharge capacity test was performed on i the cells by the customer prior to shipping. The results of this test are available from the customer but are not representative of a true capacity test, as the cella a:e not normally charged to 1 100% of capacity as shipped by Gould,. Inc. (cells were only charged 75-80% of capacity prior to test).
- 2.5 Time / Temperature Effects Cell types XEX, XFX, and XGX were to be disasse. bled prior to thermal aging to detemine what the effects, if any, were as a result of the elevated temperature over a given time period. The customer performed all inspections of these cells and data is avail-able from Gould. Photographs were taken and are presented in Appendix IV of this section (Photographs I-16 through I-25).
1 x
( j' N WYLE LABORATORIES Huritsville Facility h
PAGE NO. I-4
-- TEST PTPORT NO. 44681-2 3.0 Fi3UI.TS The 5-year groups (lXX) and the 10-year groups (2XX) were aged fer 50 and 100 days to simulate 5 and'10 years of service. The 15-and 20-year groups were removed from thermal aging after receiving 100 days of aging at 160*F (per customer).
Notice of Anomaly 1 - DeJ etion of the open circuit voltage readings from the test per custcmer request.
Notice of Anomaly 2 - Chamtsr overheat cendition. Instead of the
. 160*F, the chamber temperature was actually
] 176*F, and the electrolyte temperatures were 173* to 180*F at the end of a 25-hour equip-ment malfunction. Inspection ravsaled 60%
of cell jars to be warped and severely ev*r-flowans with electrolyte. The test was stopped,and the defective cell jars were replaced per customer (see Phctographs I-6 through I-11).
Notice of Anomaly 3 - Thermally cracked jar on test item 1E2, an l 4_ MCX-340 type, causing 50% of the electrolyte
/ '
to drain out. The cell was determined by Gov.i to be beycnd repair and was removed from the test.
Notice of Anomaly 6 - Electrolyte evaporation and surveillance problems causing cells 2D1, 2D2, 2D3, 3Dl, 3D2, 3D3, 4Dl, 4D2, 4D3, 2G1, 3G1, 3G2, and 4G1 to run between 3/4 full and empty.
All of the above cells were refilled and a Discharge Capacity Test performed. All cells capacities were 100% or greater and were rein-stalled in thermal aging (see Data Sheets in Appendix VIII).
( Notice of Anomaly 7 - Handling accident while replacing cells 3G1, 3G2, and 4G1 to the thermal aging chamber +
after the capacity check mentioned in NOA 6. (
The casters on the battery cart broke off causing electrolyte spillage free cell 3G2. ,
The cells were visually inspected and showed I
no damage. Cell 3G2 was refilled with elec-trolyte and installed in the thermal chamber with the other cells. !
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wns LamonaTomas Hu,itsvtlie Facih4 -
! PAGE NO. I-5 TEST REPORT NO. 44661-2
}
1-
! 3.0 RESULTS (Continued)
!;otice of Anomaly 8 - Oracking of the cell jar of test specimen j 2D3. The cell was re-jarred by the custcmer at Wyle, and testing was continued (see Photographs I-12 and I-13).
- Notice of Anomaly 9 and 11 - Electrolyte evaporation from cells 3D;,
3D2, 3D3, 4D1, 4D2, and 4D3. The cells were not monitored for electrolyte level for 4 days (December 25, 1950 through December 28, 1990) and lost from 16 to 28 pints of electrolyte (average 24.7 pints). The cells were re-jarred
- and a capacity check run (see Appendix VIII).
Cell 4D2 did not reach adequate charge voltage and was replaced by 2Dl. The plates frc, cell 2D2 broke away from the grid crostbar during re-jar. The cell was deleted from the test.
Cell 3D3 had only 74.7% capacity and was, therefore, replaced by cell 2D3. Parts frem cell 2D2 and complete cells 4D2 and 3D3 were returned to Gould.
f ~'
The new groups, 3Dl, 3D2, 2D3 (one group) and 4D1, 2Dl, and 4D3 (ene group), were returned
) to the thermal aging chamber.
i Notice of Anomaly 10 - Jar cracking of cells 2B3, 421 and 4B3. Upon customer's recommendation, the test was continued (see Photographs I-14 through I-17).
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PAGE NO. I-7 TEST REPORT NO. 44681-2 i
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l AFFD; DIX I NOTICES CF A!!O: GLY I
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N 1-t WYLE LASORATORIES Huntsville F ACility
Page !;o. I-8 Percre t:o. 346al-2 NOTICE OF ANOM ALY ,
NOTICE NO. 1 P. O. NUMB E R : 12-81469 WYLE JOB NO. 44G 31 PAGE NO. I RACT NUMBER: --
REPORT NO. '*491 1 j
CwdGORY; O SPECIMEN O PROCEDURE O TEST EQUIPMENT DATE: A/~o i
I TO: could. Inc. Industrial satte _r Oi rATTN: N ~-"-"
PART NAME: Batterv Cells PART NO. --
TEST: Themal Acine I. D. NO. --
i SPECIFICATION: IBD "GB-3454" Rev. 6 PARA.NO. ?!/A NOTIFICATION MADE TO: Del crouch DATE: 11/6/79 I
NOTIFICATION MADE BY: G. Endicott V!A. v rhal REQUIREMENTS:
Float Test Procedures Calcium and Plante Precedure: l ) Measure O.C.V., temperature and specific gravity of each cell. Record on data sheet. Check electrolyte levels; add water as necessary."
DESCRIPTION OF ANOMALY:
'he O .C.V. (onen circuit volts of individual cells) was not measured.
O
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DISPOSITION - COMMENTS - RECOMMENDATIONS:
The customer said this reading was not required.
e TEST WITN ESS
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ENGINEER, - U D 3 D' 6'Mg A-c
,e f'vess Castomer -
- t 4
es:O.C. QUALITY CONTROL - --
C a rect REPRESENTING PROJECT MAN AGE I Cooy Opeestions Detector j [ f WYLE LAsOR ATORIES - SCIENTIFIC SERVICES AND SYSTEMS GROUP - HUNTSVILLE ALAsAMA 205-837-4411
7 Page !!o. I-9 NOTICE CF ANOMALY
! n:rcrt rio. 44681-2 2 11- 0 M N 44#S1 PAGE NO.
\
NOTICE NO. P. O. NUMBER : WYLE JOB NO.
? CONTRACT NUMBER: 12-81469 REPORT NO.M ' ~ h t,-
' OATE: ' l / P
G SPECIMEN O PROCEDURE O TEST EQUIPMENT
) CATEGORY:
TO: could, Inc., Industrial Battery Div. ATTN: Cel Crouch PART N AME: sattery cells PART NO.
2 TEST: Thermal Agin9 1. D. NO.
PARA.NO. N/A SPECIFICATION: IBD "GB-3454" Rev. 6 Del crouch DATE: 11 ' 2 ' "
NOTIFICATION MADE TO:
G. Endieete/9. A. Hall VIA: Telerhone NOTIFICATION MADE BY:
REQUIREMENTS:
Float Test Procedure: Calcium and Plante'
' 0 F."
Frecedure: 7) "..... close the oven door and heat the cells to 1600F1 2
, DESCRIPTION OF ANOMALY-The Data Logger used tc monitor and record the test chamber a .bient temperature and the battery cell electrolyte terperatures malfunctioned. At 1600F indicated on the Cata Logger, the actual temperature was 1760F. The cell electrolyte temperatures were cut
( jof specification for 25 hours2.893519e-4 days <br />0.00694 hours <br />4.133598e-5 weeks <br />9.5125e-6 months <br />. The chamber was slowly being brought to temperature, b 'and the cell electrolyte temperatures were slowly increasing. At the end of the 25 hours2.893519e-4 days <br />0.00694 hours <br />4.133598e-5 weeks <br />9.5125e-6 months <br />, the actual temperatures of the cell electrolyte spanned from 1730F to 1800F.
Electrolyte began to overflow frem the cells and the test was shut down. Cren closer visual inspection, it was discovered that the cell jar covers were deformed cn 60% cf the cells.
DISPOSITION - COMMENTS - RECOMMENDATIONS:
. The customer was notified of the electrolyte overflow, the deformed jar covers, and
} the Data Ingger malfunction.
He agreed with Wyle to keep the test shut down until the specimens could be inspected by his service personnel to determine the corrective acticn.
}
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DISTRIBUTION. ~ Mj 4 original Dept TEST WITNESS ENGINEEH.
t ) Cop.es: Custorner 2 Cop 4es o. C.
- QUALITY CONTROL /p W[ g -
~ '
REPRESENTING PROJECT M ANAGE
. fo$*fCnirect j 1 Copy' Operat.ons Director WYLE LASORATORIES - SCtENTIFIC SERVICES AND SYSTEMS GROUP - HUNTSVILLE. AL.ASAMA 205437-4411 l
l
Page !!o. I-10 Rsport tio. 44681-2 NOTICE GF ANOMALY
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3 9 NOT'"E NO P. Q. NUMB ER - WYLE JOB NO.
CO ACT NUMBER. N/A
\ /
CA'wGORY. XU SPECIMEN O PROCEDURE O TEST EQUIPMENT DATE: Aucust 8. 1080 TO: Could, Inc., industrial Batterv Olvision ATTN:
PART NAME: Battery Cells PART NO.
TEST: Thermal Aoino I. D. NO. ----------
SPECIFICATION: IBD "GB-3454" Rev'Islon 6 PARA.NO. N/A t
NOTIFICATION MADE TO: Del Crouch DATE: r-5'"arv 28. 1080 j NOTIFICATION MADE BY: Guy Endlcott VIA: Telcohone REQUIREMENTS:
N/A DESCRIPTION OF ANOMALY: ,
The Jar of the tiCX-340, Cell No. IE2, was found cracked and one-half of the electrolyte had leaked out. This occurred during the shut down ,'
phase af ter the out of specification temperature occurrence (see NOA No. 2)
- i i
JISPOS8 TION - COMMENTS - RECOMMENDATIONS:
The Gould Technical Representative stated that the cell was beyond repair ed to remove it f rom the test program.
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ENGINEER _ - -y c.-*- . . - ~ .
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PROJECT MANAGE! J^
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WYLE LABOR ATORIES - SCIENTIPic SERVICES ANO SYSTEMS GROUP - i4UNTSVILLE. ALABAMA 20E a37 4411
PAGE NO. I-11 TEST AEPO7:7 NO. 44621-2
' NOTICE OF ANOM ALY W 6 12-81469 44681 NOTICE NO. P. O. NUMB E R : WYLE JOB NO.
(" II/A CONTRACT NUESER:
12-15-8; CATEGORY: O SPECIMEN E PROCEDURE O TEST EQUIPMENT DATE:
~
{ TO- G#"ld' 1"C- AM _ R. H pewell - Dell Couch PART NAME: Battery PART NO. ___.. FPS-2 5 and FFS-ll i TEST: Ther.a1 Aging I, D. NO. 201, 2c; , 203, 331' 33,' , ,3 ' '. y *
~^
4La, 4L3, 2G1, 3 c,l M LE SPECIFICATION:Gould Test Procedure 068399 PAR A. NO.Gculd Test Proc..'Ca3{u,73\gp.3 NOTIFICATION MADE TO: R. Hopewell OATE: 11-25-sc C' ** "* "
NOTIFICATION MADE BY: #d""#E* 8' N IA:
REQUI REME NTS:
Every two to three days, check electrolyte level: add water as nece:sary.
DESCRIPTICN OF A::OMALY:
The electrolyte level was net checked dur ng the first eighteen days of ther.al aging. The electrolyte level varied from tapty to 3/4 full en the above batteries.
DISPOSITIO!: - CO 'ME!!TS - PICOMME::OlsTICMO .
?
l The cells were refilled with water, recharged at.d a capacity discharge functional l was performed c.t the direction of the Customer. The capacity discharge functicr.al was performed in accordance with the Gould document entitled " Seismic Test Prcgram".
All cell capacities were 100% or rcre. The data sheets of the capacity discharge tests were forwarded to the Customer. The cells were reinstalled in the ther.al aging char.ter and the Qualification Program was continued at the directicn of the Customer.
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OISTRIBUTION:
Or.g nal: Dept TEST WITNESS ENGINEE 4
} ( ) Copees: Customer f y t 2 Copies: 0. c. "
OUALIT#CONTR . I_h*fk /
/O 2 Cooies Protect Offi:e ~
( ) t cepy: contracts REPRESENTING PROJECT M ANAG i 1 Copy: Ogrit om Derector #
WYLE LABORATORIER 'C w te-
>6; ntsniae Facihty
FAGE NO. I-12 TEST REPORT NO. 44681-2 h
\ l 7 NOTICE CF ANOM ALY 12-81469 4468*1 NbnCE NO. P. O. NUMB E R : WYLE JOB NO.
CONTRACT NUM8CR: II/A CATEGDRY: O SPECIMEN O PROCEDURE O TEST EQUIPMENT D ATE: 1?-10-;' -
Gould, Inc. R. H pewell an el Couch TO: ATTN:
PART NAME: Batterv PART NO. FPS-11 .
TEST: Thermal Aging (Capacity DischargeJ 1. D. NO. 3G2 SPECIFICATION: Gould Test Procedure C68399 PAR A. NO. Geuld "seisr.ic Test Prc= ram '
Beh Hopewell 12~17-80 NOTIFICATION MADE TO: DATE:
J e Ma yhall T*l* "
NOTIFICATION MADE RY: VIA:
REQUIREMENTS:
At the completi n of the Capacity Discharge Test, the Batteries shall be re-installed in the Thermal Aging Chamber (reference ::otice of Ancmaly ::o. 6) .
/3 QRIPTION OF ANOMALY:
While transporting Batteries 3G1, 2G2 and 4G1 to the test chimber, the battery cart lost one set of casters, resulting in accidental spillage of the electrolyte '
of Battery 3G2. ::o visual damage to the casas of the above batteries was observed.
DISPOSITION - COMMENTS - RECOMMENDATIONS:
At the Custccer's direction, Battery 3G2 was refilled with electrolyte. The electrolyte specific gravity was adjusted to the sar.e value as prior to the accident. 1 The Battery was installed in the Thermal Aging Charter and the 2%ificaricn Program centinued. !
1
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msT91::UTicN:
?r .c oca 7EST WITNESS -
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' *wy Operations Director REPRESENTINQ
~
PROJECT MANAG E
/
! WYLE LABORATORIES 'ON '28 Hunttvtlle Fac.llty
PAGE NO. I-1; 1
$ TEST REPORT NO. 44661-2 j NOTICE OF ANOM ALY 7 - 6 12-61460
' 44651 4 ! NOTICE NO P.O '3JMBER. WYLE JOB NO.
J CONT R ACT NUMBE R- N/A CATEGORY: S SPECIMEN O PROCEDURE O TEST EQUIPVENT DATE. 1 ^- r :'
ATTN:
- TO:
PART NAME: Batteries PART NO. FM-2 5 TEST: Ther al A91n9 1. D. NO. 20' SPECIFICATION:Gould Test Procedure =^68399 _ PARA.NO. 30 Ecb Hog well 12-24-E; NOTIFICATION MADE TO: DATE:
NOTIFICATION MADE BY: J- MaYhall VIA: TeleEh0nc -_
REQUIREMENTS:
The battery cells will be aged at 16]'T + 5'F.
A DESCRIPTION OF ANOMALY:
I'
/
v The battery jar of Cell 2D1 de.relcred a crack approximately 66 days into thermal aging.
g DISPOSITION - COMMENTS - RECOMMCNDATIONS:
Batterv Call 2D3 was rencved fron the chamber and claced in water awaiting the Customer's disposition. Battery Cells 231 and 2D2 were placed in the "F" grcup charging circuit on Decenher 24, 1950, and thermal testing centinued.
At the request of the Customer, the 201 and 2D2 batteries were removed frcr che "F" grour charging circuit and placed in the "G" group charging circuit ^n Decembcr 30, 1980.
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OtSTRIBUTION:
originai Dept TEST WITNESS ENGINEER I
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( ) Copies: Custorner ' / //
2 Copeer O. c. QUALIT ONTRO '.
th'O A 2 Coo.es Promet Office >
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1 Coov contract, REPRESENTING PROJECT M ANAGE:' _
1 copy operations Director /
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WYLE LABORATORIES
>< antsvihe Facihtv
UGE M I-14 TEST REPORT NO. 44681-2
) NOTICE OF ANOMAL
~
NOTik E NO. P. O. NUMB E R : WYLE JOB NO. _
CONTRACT NUMBER: !3/A DATE:
12-31-50 CATEGORY: G SPECIMEN O PROCEDURE O TEST EQUlPMENT G "Id' I^C* B b H pewell 70; ATTN:
Batteries rPs-25 PART NAME: PART NO. ,n ,
Th'#"^1 ^91^7 3Dl, 3D2, 3D3, 4Dl, 4D2, 4D3 3 TEST: 1. D. NO.
SPECIFICATION:
c uld Test Pr cedure 4068399 PARA.NO7'**##
- d"*' C' ' 21*"E*'
Bob Hopewell 12-30-80 NOTIFICATION MADE TO: DATE: ,
Telecon NOTIFICATION MADE BY: J.Mayhall/ H. Jordan / B. Fowler / C.Po g REQUIREMENTS:
Every two to three da/s, check electrolyte level; add water as necessary.
2:SCRIPTIC!! CF A iCMALY:
The electrolyte lev 11 was not checked for a four-day (4) pericd (12/25/80 thrcugh 12/28/80). On 12/29/80, the electrolyte level was low cn the above batteries.
I )
L___.'CSITIC:I - CD*:ME'iTS - FICCMME:'DATICt!S:
The aging temperature was reduced to 77*F cn December 29, 1980. The cells' electro-ly:e levels were adjusted by adding water as follcws:
Cell Water Adde _d (piats) 3D1 16 3D2 2C 3D3 28 4D1 23 4D2 22 4D3 24 The float charge was continued until December 31, 1980, while awaiting furtber Custcmer disposition.
The Customer directed that Cells 2Di, 2D2, 2D3*, 3Dl, 3D2, 3D3, 4Dl, 4D2, and 4D3 be removed from the thermal aging chamber on December 31, 1980, and to restart !
the Thermal Aging Test en the remaining cell grcups,
?
- See Notice of Ancmaly No. 8 The nine (9) cells listed above will be installed into new jars supplied by the Custcmer and testing will centinue as scen as pcssible. ,
i M
- Sta19UTION: '
?- c.ot TEST WITNESS ENGINEER _-
..er Cusmmr / !
. s . C. c. -
CUALIT ONTR' IM '
oov c nt, REPRESENTING PROJECT DN AGE dd
- Ocey Operations Director
}
WYLlf LABORATORIES 'c'M i
- Muntsviiie Fseiletv
PA7E NO. I-15 l TEST REPORT NO. 44#3.)i.i ,,
NOTICE OF. ANOM ALY 10 P. O. NUMBER :
12-81469 [ JOB NO.
681
' hNOTICE NC CONTRACT NUMBER: M /A $-
. . . s.
CATEGORY: 4 SPECIMEN O PROCEDURE ~ O TEST EQUIPMENT DATE: 1 .2-8,7 -
s- .
- O "Id' I"*' B Hopewell TO
- ATTN:
PART NAME: Battery cells PART NO. MCX-1200. MCX-1200
~
T EST: Thermal Aging 2B3 and- 4Pl,' 4R3 3 I. D. NO.
SPECIFICATION: G uld Test Procedure #066399
~
l'3
, PAR A. NO. - -_
NOTIFICATION MADE TO: Bob Hopewell ' __-
.O AT E : 1-8-61 NOTIFICATION MADE BY: "*Y #
VIA.
REOUIREMENTS: -
+
Th': test cells will be aged by exposing them te elevated temperatures of .
160'J' + 5'F. The effect of the increased temperatures en the test cells is to accelerate grid growth which is the acknowledged cause of cell failure.
DESCRIPTION OF ANOMALY: *
.h sj Battery MCX1200 (2B3) has a crack at the overlapping edge of the top co"r-t ar.d a one-inch crack in the very top of one side.
Battery NOX-1200 (4B1 and 4B3) have cracks at the overlapping edge of their, top covers.
't DISPOSITION - COMMENTS - RECOMMENDA.TIONS: -- O Photographs were taken.
- c. 4-t 4
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s ,
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. At the Customer's direction, tescirg was continued. '
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O'STRIBUTION: .
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or 9.nal. Dept. TEST WITNESS -
ENGINEER U 18 ) Copies: Customer y .*
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-l,
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y$C ntreet, Operations Director --' !
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- b Huntsville Facility N g 4I
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4
%i . Page No. I-16 6 -n ..- 2 n v-? l t
,' NOTICE OF ANOMALY
' VNE NO. 11 P. O. NUMB E R : 12-81469 ,.4YLE JCB NO. 44681 l L ( /
C'UN fR ACT NUMBER: N/A
~
CATEGORY Gc DECIMEN O PROCEDURE J TEST EQUIPMENT DATE: i s
\ .*
TO: Got'Id> InC* ATTN: Bob Hopewell PART NAME. Bat:ery Cells PART NO.
FPS-25 '
TEST: ' Thy *1~A9137 202, 432, 3D3
- 1. D. NO. ;
~
SPECIFICA, TION:Ca6d Generic Qualification,Rev.WgPd3?NO. 6 NOTIFICATION h4 OE TO: B b Hopewell 1- 6-si DATE.
J. Mayhall Verbal NOTIFICATION 3ADE BY:
_ W A. !
x **
?. SQUIRE 2:;TS : In reference th. % Nc. 9, the replacing of the jars en 3attery .
Colls 2D1, 2::2, 2D3, 3Dl, 3 N , 31, 401, 102 and 403: Perfer= recharge, capaci ty discharge , recharge, and' return te thernal aging those .t. .its havin; 1 l'04 or greater capacity.
OESCRIFTION CF A;C::ALY: Ouring the replacing of the jars, the plates cf Eattery
_, Cell 2D2 broke away from f.he crossbar, destroying the cell.
)
Battery Cell 4D2 did not reach art adequate charge (cell voltage 2.16 volts).
c 3attery Cell 2D1 was substituted for 400 in the 4D grcup fer capacity discharge
( ,%est. - '
-_g'~j .
Battery cell 303 did not have 100% or ' greater capacity (84.7%) when subjected to the capacity di:. charge test. -
Battery CEla.[iQ was upstituted in the 3D greue fer the remaining tests.
. s-
- !3 POSIT
- :N - Cdi.'ENTS
- F.14.QtME::OATIONS : Battery Cells 301, 3::2, 203 (one grcup), ar.d Lattery Cells 401,.403, 201 (eng grcup), were returned to ther:al aging en 1-10-61. The groups were electrically paralleled and ficat charging initiated.
At the Custener's re' quest e Battery Cell.s 2:02 (internal parts), 402 (coc:ple te cell), 303 receplete cell), ar.i the jar for Battery cell 203 were returned tc Muld.
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i PAGE NO. I-18 ,
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TABLE I-I ,
i FCWER SUPPLY / CELL GRCUP ASSIG:.NE .'TS i
PCWER SUPPLY CELL GROUP SIMULATED AGE
- 1 4A 20 Years 4B 4C 4D
- 2 4E 20 Years 4F 4G L
- 3 3A 15 Years 3B D
(d i
4 3C 3D 24 3E 15 Years 3F 3G d5 2A 10 Years 2B 2C 2D
- 6 2E 10 Years 2F ,
=7 1A 5 Years 1B i 1C !
1D i
- 8 lE 5 Years 1" i 1
v WYLE LABORATORIES ;
Hunt 5velle Facahty
_..._._..___.m______. . , _ . . _ _ _ _ _ _ . . - . . _ . _ __ _ . . . - - . _ _ _ _ . . . _ _ . . _ . _ _ . _ . _ _ _ _ . . _ _ _ _ . _ _ _ . _ _ _ _ _ _ _ . . . _
a ._. ___
PAGE NO. I-19 TEST REPORT NO. 44681-2
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WYLE LABORATORIES Muntsville Facility -
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, PAGE NO. I-21 f j TEST REPORT NO. 44681-2 1
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Page No. I-22 Report No. 44661-2
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1 Page No. I-23 Report No. 44681-2 I
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DPageATA SHEET l f*N No. I-54 (j GOULD Report No. 44681-2 Customer See Below LABORATORIES Specimen Part No. <aa cat ~ Amb. Temp. --- Job No. W 81 Spec. --- Pncto --- Repcrt No. NYdSl'2-Para. --- Test Med. Start Date May 12. 1980 S/N <aa cal ~ Specimen Temp. <ea Beinw GSI- --- Test Title THERMAL. AGING Cell Cell Wyle Time / Temp. uwca rctsers.ci , lModel No. Serial No. Test Grouc ! Aoino 0.C.V. Te-oerature SP.GR. ' NCx 1Cro SD W gcg y: 9 r. . a 4 g,se g g 2.o 4 l uc.g tcca SS*o l Jc2. ., 7_. o 9 (ay*f l1 to N C E - I fie 3C I "
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PAGE NO. II-l 3 TEST REPORT NO. 44681-2 1% ('~' ) SECTION II POST-THER."JJ, AGING FUNCTIONAL 1.0 REQUIREMENTS
,' 1) Fill out the data sheet for each cell, including cell type, serial number, and date.
- 2) Measure temperature and specific gravity of the cells; correct specific gravity to 77'F and record data.
- 3) Connect cells in series for discharge test. Leave switch open.
Connect voltmeter to shunt. Set carbon pile for high resist-ance (see Figure II-1, Appendix III).
- 4) Check all connections and take O.C.V. readings.
- 5) Close switch and note tLne.
- 6) Set current by decreasing the resistance.
. 7) Check voltage of cells at intervals specified on data sheet i
i if multi-channel recorder is not used. l f\
\,,/ 8) When cell voltage drops below 1.77V, increase the frequency j of readings so as to catch the cutoff time at 1.75V.
Record cutoff time.
, 9) Remove cells if the voltage drcps below 1.5V.
- 10) When the last cell drops below 1.75V, open the knife switch.
J ll) Re-charge the cells, using the same wiring as if on ficat at room temperature. I j 12) Raise voltage limit to 2.35 V.P.C. and current limit to 25CA. l PROCEDURES f 2.0 Upen completion of thermal aging, the cells that were to be subjected j to the seismic simulations of Section III were first subjected to a
, discharge capacity test per Paragraph 1.0 of this section.
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PAGE NO. II-2 TEST REPORT NO. 44681-2 i l N. , 3.0 RESULTS Notice of Ancmaly 4 - Cell 1C2 (NCX-2550, 5 years) did not reach 80% capacity during the pre-seismic (post- -
- thermal aging) functional test. Cell 1C2 reached 79% capacity. The group was recharged and re-discharged , and the cell then showed a capacity of 94% (acceptable). -
Notice of Ancmaly 12 - Cell 2A3 (P.CX- 5 95 , 10 years) did not reach an adequate voltage (cell had 2.04 volts instead ; of 2.05 volts, minimum specified). The cell 3A3 was substituted into the 2A group per , customer's request. Table II-I, Appendix II, tabulates the data as a result of the capacity discharge tests performed on the indicated cells following , thermal aging. l f' l i
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i I i I i l i B t t I WYLE LABORATORIES l untsin. ocony ;
, PAGE NO. II-3 TEST REPORT NO. 44681-2 4 .
t - l 6 i f f 4 l i 4 I. I i APPEhtIX I f NOTICES OF ANOMALY f i f
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, WYLE LABORATORIES Huntsvitie Facility
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i Page no. n-4 NOTICE OF ANCMALY Report No. 44681-2 l IOTICE NO. L P. O. NUMB ER: 12-81469 WYLE JOB NO. 44691
;O{]CT NUMBER:
DATE: August 8, 1980 3
- Ah.udRY: D SPECIMEN O PROCEDURE O TEST EQUIPMENT G uld Inc., industrial Battery Division g. Del Crouch j TO:
2 ART NAME- Battery Cells PART NO.
~~~~~~~~~~
TEST: Post-Thermal Aging Functional 1. D. NO. f
;PECIFICATION: IBE "03-3454" Revi'sion 6 PARA.NO. 9.0 iOTIFICATION MADE TO: Del Crouch DATE: July 30. 1o80 ,
JOTIFICATION MADE BY: Guy Endicott VIA: Verbal 3EQUIREMENTS: i.0 FAILURE [ A string of three cells must meet 80 percent of its 3-hour ampere-hour capactty when discharged to an average final voltage of 1.75 VPC. If j the initial capacity test is less than 80% of rated capacity, the cells may be recharged, returned to float at ambient temperature for a minimum period of the 72 hours and retested. If the cells fail this second capacity test, the cells will be analyzed for classifying the mode of - failure (random or common) and determine whether the test shall be continued with less cell (s). , f D5"9tPTION OF ANOMALY: p . 1 A The MCx-2550, Cell No. IC2 provided less than 80 percent of rated capa-city during the Post-Thermal Aging Functional Test.
\.
- ISpOSITION - COMMENTS - RECOMMENDATIONS:
Per the Gould Battery Technical. Representative, the MCX-2550, Cells , ICI, IC2, and IC3,were recharged and subjected to a second discharge, i All cells provided in excess of the required 80 percent capacity. _ i i _c- ,. t TEST WITNESS ENGINEER # 5-d QUALITY CONTROL +L (.
~
' '* PROJECT MANAGER
- c n,',,c, REPRESENTING 1 Copy: operations O rector 4'
WYLE LAsoR ATORIES - SCIENTIFIC SERVICES AND SYSTEMS GROUP - HUNTSVILLE. ALAsAMA 205437 4411 l
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3 Page No. II-5 l 1 Report No. 44681-2 1 #8 l 1 NOTICE OF ANOM ALY I 12-81469 44681
, i NOTICE NO. 12 P. O. NUMBER : WYLE JOB NO.
p ! I l CONTRAC1 NUMBER: N/A DATE: 2-3-81 CATEGORY: O SPECIMEN O PROCEDURE O TEST EQUIPMENT G "ld' I"C- B b Hopewell 2 TO- mM
- Battery Cells MCX595 PART NAME: PART NO.
Capacity Discharge I. D. NO. 2A3
; TEST:
i 3.2 SPECIFICATION: Gould Generic Qualification PARA.NO-Plan 9066399 2-2-81 Bob Hopewell DATE: NOTIFICATION MADE TO: J. Mavhall Verbal NOTIFICATION MADE BY: VIA. REOUIREMENTS: Every 50 to 100 days the cells will be capacity tested at a 3 hour discharge test to a cut-off voltage of 1.75 volts average and recharged to the correct float voltage in accordance with IEEE 450. The test discharge will be performed at ambient temperature. The capacity test and recharge to float voltage will be performed at the end of temperature aging prior to seismic qualification.
; DESCRIPTION CF ANOWJ.Y:
n The battery cell 2A3 did not have adequate cell voltage (2.04 volts) prior to
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(V , the. discharge test. DISPOSITION - CCIOCNTS - RECCSS'.ENDATIONS: At the Customer's direction, the above cell was replaced with battery cell 3A3 for the discharge test. f 8 i i
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DISTRIBUTICN: 0 igin e oeot. TEST WITNESS ENGINEER ~ '
* (3 i coo.es: costome.
2 Coo es; Q. C.
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QUALITY ONTRO - MM - l [d ; i oh. c$n'tet 1 Coov Coerstens Director REPRESENTING PROJECT MANAG '
/
WYLE LABORATORIES Muntsvine Feenit,
Page No. II-6 I Report No. 44681-2 i t, l I I
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1 5 4 APPEC IX II TABLE l l , u i C a 6 5 i. t WYLE LABORATORIES Huntsvute Facshty
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TA Hl .E Ii-I. I)! Sri
" ATA ( Pt sST- AG il1G)
Titti' TO O. 14AttlRAl. OR INITIAI. ItlITI AI. DISf'llRRGE Iti:ACH F I tJ A1. F i tlAI. AltT I FICAI. l'EMPEI4ATURE SPECIFIC ItATE 1.75 VPC TEMPERATilRE SPECIFIC CAPAC[TY t 't<l.I. TY PI: AGING Cl:I.t. NO. (*F) GI4AVITY ( AMPICH ES) (MINT rrES) (*F) Gl4 W I TY ( PEPCI'flT) MCX-595 5 yrs - Art. lAl u4 1.207 156 15ft 91 1.140 86 1A2 84 1.211 174 91 1.125 95 1A3 83 1.214 171 92 1.135 93 tJCX-1200 5 yrs - Art. 1H1 82 1.220 312 189 95 1.100 104 1112 H2 1.216 148 96 1.100 H1 1113 H2 1.220 176 94 1.095 96 f3CX-2550 5 yrs - Art. 1C1 90 1.196 663 I5b 96 1.100 84 (1st Disch.) IC2 91 1.201 147 97 1.110 79 1C3 90 1.192 161 97 1.098 83 (2 nil Disch.) ICI 95 1.220 662 175 101 1.090 92 1C2 96 1.220 179 100 1.095 94 3, .n IC3 95 1 . 2 111 16H 105 1. 0fi5 89 .@ j om I ' i FPS-25 5 yrs - Art. IDI 106 1.210 256 231 106 1.090 121 ID2 105 1.220 235 105 1.098 124 l ~ ID3 98 1.208 240 105 1.095 121 [ tL MCX-340 S yrs - Art. I F.1 77 1.226 88 188 90 1.132 104 @ 7 NCX-600 S yrs - Art. Irl 77 1.222 156 263 Not Taken Not Taken 146 IF2 77 1.220 264 tiot Taken Not Taken 147 FPS-Il 5 yrs - A r t. . IG1 75 1.230 107 247 11 2 1.165 138
- IG2 75 1.227 246 82 1.162 138 MCX- 5% 10 yrs-Art. 2Al 85 1.224 154 179 f16 1.128 97 2A2 85 1.224 1t17 87 1.1J0 102 3AJ* 85 1.224 174 87 1. 1111 95 NCX-1200 10 yrs-Art. 2H1 C4 1.220 312 185 US 1.105 101 2H2 85 1.220 191 85 1.108 104 283 H5 1.220 184 H5 1.106 100 1 NCX-2550 10 yrs-Art. 2Cl 80 1.224 Cu3 177 H4 1.126 98 2C2 82 1.224 181 US 1.129 99 2C3 77 1.224 191 f14 1. 78 106
)
- Test ut.ot put to tirevent volt.t9t* reversal.
n . . . . .- .
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- TAlti.E I I-I . DISCIIAHGE DATA (POST-AGING) (('nntinued)
TIME TO NATURA!. OR I NITI AI, INITIAL DISCHAHGE REACII FINAI. FI NAI, ARTIFICAI. IT.MPERATURE SPECIFIC RATE 1.75 VPC TEMPEI4ATURE SPECIFIC CAPACCTV CEl.I. TYPE AGING CEI.I. NO. (*F) GRAVITY ( AMP EllES) (HINNTES) ('F) GRAVITY (PEDCENT) VPS-25 10 yrs-Art. 17 78 1.222 256 179 79 1.139 108 , 18 78 1.218 204* 80 1.135 122* 21 78 1.226 204* 82 1.132 122* VPR-23 16 yrs-Nat. 46 77 1.222 226 236 81 1.140 134 47 77 1.220 226 81 - 1.137 128 48 77 1.220 229 87 1.135 130 NCX-1600 10 yrs-Nat. 1 81 1.214 410 195 85 1.136 107 2 81 1.211 192 85 1.133 106 3 81 1.210 174 85 1.136 96 4 80 1.210 175 87 1.134 96 5 82 1.212 175 87 1.136 96 i 6 82 1.214 179 8' 1.136 108 y, y a' O$ MCX-510 8 yrs-Nat. 12 74 1.219 133 205 80 1.139 115 0* 13 74 1.215 194 81 1.134 109 "' g 14 74 1.213 192 81 1.135 108 i *U . NCX-1200 10 yrs-Art. 381 82 1.210 312 154 83 1.124 84 N1 , (1st Disch.) 3H2 84 1.208 157 85 1.122 86 3} i 3B3 82 1.210 157 84 1.125 86 7 4H1 1.216 160 " 80 81 1.132 88 l 4B2 82 1.210 157 86 1.130 86
) 4B3 80 1.212 154 83 1.128 85 (2nd Disch.) 3n1 80 1.208 312 167 83 1.107 92 3B2 80 1.210 169 82 1.111 93 I
3B3 80 1.214 168 83 1.112 93 4B1 79 J.215 312 180 84 1.117 99 j 4B2 79 1.214 167 83 1.116 92 . 4R3 79 1.214 168 83 1.112 92 1 { UCX-1680 to yrs-Nat. 7 74 1.214 410 186 78 1.140 104 8 74 1.213 206 80 1.132 116 9 74 1.214 188 HD 1.137 106 5 4 i, I j
- Test s t o[-) cal to prevent vol t mp. re ve r'n.t l .
i i i 4 t i i Page No. II-lO Report No. 44681-2 l l } i e e i . I 3 I t i I s, i i i l i l ,1 l. This page intentionally lef t blank. ; 4 i r 1 \ l i I. 1 h 1 1 i
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PAGE NO. II-13 TEST REPORT NO, 44661-2 s l APPDDIX IV PHOTOGRAPHS 4 e 9 h
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s WYLE LABORATORIES Huntswile Facihty m a ur ' ' a s si a
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PHOTOGRAPH II-2 DISCHARGE SETUP - VOLTAGE / CURRENT CONTROL AND MONITORING O. .
1, Page No. II-16 1 Report No. 44681-2 1 i . i l . 1 1 i l
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1 APPENDIX V w DATA SHEETS Ns g s
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EE MMES ' Huntsydie Facility , r ,
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_ -_ .__. .-. .. .- _ ~ _ . -- . . . . - . .. .. _- .._.. _...- . . - - _ _ _ _ _ - - - _ _ - __ J l . Page No. II-18 i Report No. 44681-2 } i i s i . I d i j POST THEFFAL AGING CAPACITY DISCHARGE DATA TCR i SEISMIC EERIES 1 - 1A1, lA2, lA3 1B1, 1B2, IB3 1C1, IC2, IC3 , IDl, ID2, ID3 - h I I I i 8 l e D l T
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- oci Page No. II-19 Gould, Inc., Industrial Battery Div.
Report No. 44681-2 Frece:iure : 180 "GB-3454" Rev. 6 Ti:e M* e Ms:s ige Jim i 701:s,
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Scecimen Failec Tested By,k ^ te: I E' l Scecimen Pnsec Witness ~~~ Cate: NC A wntten ' ' Sheet No. / of s l l l
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, Inc., in us M al Batteg D N.
Page No. II-20 Report No. 44681-2 ? :cet.are: 180 "GB-3454" Rev. 6
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- C C i Gould, Inc., Industrial Battery Div.
g .r ho 4 681-2 P::cedure: IBD "GB-3454" Rev. 6 (Si
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- Report No. 44681-2 f
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