Text

Section 5.0, Startup Addenda, to Monthly Project Status Rept
	ML20086P064
Person / Time
Site:	Limerick, 05000000
Issue date:	12/01/1983
From:	; BECHTEL GROUP, INC., PECO ENERGY CO., (FORMERLY PHILADELPHIA ELECTRIC
To:	;
Shared Package
ML20085E360	List: ML20086P064;
References
	FOIA-83-783 NUDOCS 8402240295
	Download: ML20086P064 (79)
	v • d • e

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5.0 STARTUP ADDENDA TO MONTELY PROJECT STATUS REPORT December 1, 1983 8402240295 840127 PDR FOIA s

SUGARMAB3-783 PDR

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e sl. 3 STARTUP

SUMMARY

The Limerick Startup is 49.3% complete with six (6) months to go until fuel load.

Rev. 7 of the Startup Schedule requires that Startup achieve seven (7) percent of their work each month.

In November, Startup achieved only 4.14.

The critical path to fuel load is ten (10) days behind schedule.

The apparent decrease in overall startup completion since the last report (51.1%) is the result of 2.5%

increased work from additional preop and acceptance tests and changes to the progress monitor accounting system..

Approximately sixty-five percent (65%) of the Startup manpower expenditure for the last month has been applied to preop procedure reviews and revisions.

This tremendous expenditure only resulted in approximately a one percent (14) gain in overall plant progress.

Although this is probably the most critical bulk activity in the Startup area, recovery with the present staffing is unlikely.

Plans are in progress for increased staffing specifically dedicated to pre-TRB review.

In the preop procedure program, two (2) tests were started (P46.1,P44.1) and two tests were completed (P18.1, A95.1) this month.

Four procedures (P55.1,P56.lA,P44.1,P46.1) made it through the approval cycle and ninety-four (94) procedure reviews are behind schedule.

Twelve (12) new procedures were started, seventeen (17) were submitted to the TRB and eight (8) were submitted to the NRC.

The NRC's backlog has grown from five (5) to nine (9) and the TR3's has grown from fourteen (14) to sixteen (16).

7 As a result of the unbalanced manpower usage for preop test review and

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revision last month, ten (10) subsystems ready for initial operation are not being worked on.

Of the twelve (12) additional Startup engineers requested, only three (3) have been provided.

System 58A (Reactor Protection) is ten (10) days behind schedule and thus 10 days critical.

The major restraints are completion of blue tag testing and approval of the preop procedure (P58.1).

PECo field engineering is trying to improve their progress through the use of multiple shifts and additional manpower.

System SSA (Rod Hydraulic Control) is ten (10) days behind schedule and thus 10 days critical.

The major delays have been caused by electrical and mechanical problems during testing.

Recovery to within one week of the schedule is anticipated through compression of the preop (P55.1) performance phase.

One hundred and ninety-two (192) turnover submittals were scheduled; one hundred and seventy-nine (179) turnover submittals are complete.

One hundred and eighty-six (186) turnover acceptances ~were scheduled; one hundred and sixty-eight (168) have been accepted.

Forty-one (41) turnover submittals are required in December to maintain the Rev. 7 Startup Schedule.

Although twenty-nine (29) turnover packages were submitted in November, it was not enough to satisfy the forty-two (42) required to maintain the Rev. 7 Startup Schedule.

Delays were due to late construction completion, blue tag releases, and blue tag testing.

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STARTUP STATUS THRODGE 11/28/83 o

.I MILESTONE STATUS Start Date Complete Date

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Loss of Air Test S 01 Mar 84 05 Mar 84 2)

ILRT' S 12 Mar 84 18 Mar 84 3)

Loss of AC Power S 19 Mar 84 25 Mar 84 4)

Cold Fu'nctionals S 19 Mar 84 25 Mar 84 5)

Fuel Load S 15 May 84 29 May 84 Delta II INTERMEDIATE MILESTONE STATUS Start Date Complete'Date Finish Vibration Test S 01 Oct 83 S 07 Oct 83 A 01 Oct 83 A 07 Oct 83 0

j Core Spray Orifice Sizing S 01 Nov 83 S 20 Nov 83 A 21 Nov 83 F 30 Nov 83

-10 Steam Blows S 01 Nov 83 S 14 Dec 83 (late aux steam turnover)

A 23 Nov 83 F 24 Dec 83

-10 g

Generator Air Test S 01 Nov 83 S 30 Nov 83 (late material)

A 07 Nov 83 F 01 Feb 84

-62 CRD Vent and Stroking S 07 Nov 83 S 16 Nov 83 (solenoid valve problems)

A 20 Nov 83 F 12 Dec 83

-25 Core Spray Preop S 21 Nov 83 S 20 Dec 83 (orifice sizina)

F 30 Nov 83 F 30 Dec 83

-10 Fuel Floor Leak Test S 09 Dec 83 S 30 Dec 83 (penetration sealing)

F 09 Jan 84 F 06 Feb 84

-36 S - Scheduled (Rev. 7)

A - Actual F - Forecast

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I TRB Apprev31 Complctc/ Tant Stntu1 The following is a list of approved preop test procedures and system

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status as of 30 Nov 83.

Preop 6' System Progress / Remarks P15.1 Trb Enci Cooling 1004 Complete Pl7.1 Inst AC Power 1004 Complete P18.1 Inst Air Camp 1004 Complete P91.1 Cut Ra Annun 1004 Complete P5.1 Non-Sfgd Load Cntr 70%

P6.1 Sfgd 440 MCC 80%

P14.1 Rx Enci Cooling 04 SWL P37.1 Mkup Demin Xfr 25%

P41.1 Cool Twr Mkup 60%

P42.1 Circ Water 25%

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P62.1 React Vessel 1004 Complete P46.1 Ext Steam 104 Complete P2.1 Sfgd DC Power 0% Discharge bank P2.2 Sfgd DC Power 04 Discharge bank Pll.lh Service Water 0% ESW restoration P51.1 Core Spray 04 Orifice sizing P85.1 Cathodic Protection 04 SWL P55.1 Crd Hydraulics 04 Rod tests P44.1 Condensate 10%

P56.lh Rx Man Control 04 Rod tests

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P23.1 Diesel Gen Oil 04 Flushing P31.lA Prim Computer 04 GE software P57.1 Uninterruptible AC On SWL P25.1 PC Inst Gas On Not turned over P49.1 RER 04 SNL P39.1 Cond Demin On Manpower P54.1 Emer Serv Water 04 Not scheduled P3.1 13.2 KV Power 04 Awaiting Unit 2 P43.1 Main Condenser On Not scheduled 4

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TRB Apprcval Rnport The following is a list of preop procedures scheduled for approval by f.

the TRB by 31 Jan 84 and system status as of 30 Nov 83.

Preop i System Scheduled Remarks P93.2 Main Turbine Cont 07NOV83 Full arc mods P93.3 Main T' urb Supv.

09NOV83 Full arc mods P35.1 Fuel / Refuel P1 14NOV83 flushing system P50.1 RCIC 14NOV83 SWL + mods P31.lB Proc Camp Input Tests 15NOV83 GE software P60.lA Drywell EVAC 16MOV83 SWL P99.3 PA Evac Alarm 16NOV83.

System not turned over P64.1 Reactor Recirc 17NOV83 Op hydro P16.1 RER Srv Wtr 17NOV83 System not turned over P4.1 4 KV Sfgd Power 18NOV83 Wai' ting Unit 42 (outage)

P30.lA Cont Chld Wtr 22NOV83 System not turned over P66.1 Rx Enc 1 Unit Cool 22NOV83 System not turned over P13.1 Fire Prot Wtr Sys 22NOV83 System not turned over P13.2 Fire Protect Carb Diox 23NOV83 System not turned over P58.1 React Protect 23NOV83 System not turned over P59.3 Supp Pool Clean & Reliefs 2SNOV83 SWL P33.1 Turb Encl EVAC 28MOV83 System not turned over P81.1 Fuel Bandling 28NOV83 System not turned over P28.1 DG Encl BVAC 28NOV83 System not turned over P66. 2-Cont Enci Unit Cooler 29NOV83 System not turned over

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P69.1.

Liq Radwaste 29NOV83 System not turned over P28.2 Spray Pond Pump HVAC OlDEC83 P30.2 Cont Chld Wtr 02DEC83 P83.2 Main Steam 06DEC83 P65.lA Rad Encl EVAC 07DEC83 P59.1 Cont Isol-NSSSS 09DEC83 P34.lA Rx Encl HVAC Logic 09DEC83 P61.1 Rx Wtr Cleanup 12DEC83 P45.lA Feedwater 12DEC83 P52.1 HPCI 13DEC83 P69.3 Liq Radwaste 13DEC83 P32.1 Cont Rm HVAC' 14DEC83 P34.2 Refuel Area HVAC 14DEC83 P56.lc Rx Main Cntrl 16DEC83 P68.1 Solid Radwaste 16DEC83 P76.1 S/U Rng brv Ctl & Neut Mon 19DEC83 P32.2 Cont Rm Isol & Purge 19DEC83 P65.lB Rad Encl HVAC 20DEC83 P78.2 Pr Neut Monit 20DEC83 PB3.1 Main Steam 200EC83 P70.1 Stby Gas Trtat 20DEC83 P60.lB Drywell HVAC 21DEC83 P100.3A Mech Snubbers 21DEC83 P100.3B Mech Snubbers 22DEC33 P100.3C Mech Snubbers 23DEC83 P31.lC Proc Comp Sla Funct 23DEC83 s

P78.3 Tip Cal Sys 23DEC83 P85.2 Frz Prot & Beat Trace 23DEC83 5-3

TRB Apprnel R. port (Cont' d)

Preop 9 System Scheduled

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P31.lC1 "B" Computer 23DEC83 P31.lAl "B", Computer 23DEC83 P31.lD1 "B" Computer 23DEC83 P56.lB1 Rx Man Cont 23DEC83 P53.1 Stby Liq Cont 26DEC83 P100,3D Mech Snubbers 26DEC83 P56.lB Rx Mari Cont 27DEC83 P100.3E Mech Snubbers 27DEC83 P58.2 RRCS, ATNS 28DEC83 Pil.lB.

Service Water 28DEC83 P80.1 Rx Vessel Instr.

28DEC83 P72.1' Gas Rad Recon & _ Filter -

28DEC83 P24.1 Standby DG's 29DEC83 P30.1B Ctrl & Turb Encl EVAC 30DEC83 P79.1 Area Red Mon 30DEC83 P31.lD Proc Camp Suprv Tests 02JAN84 P100.2 Loss of Air Test 02JAN84 P79.2 Proc Rad Mon 02JAH84 P65.1C Radwaste Encl HVAC 05JAN84 P83.3 Sta Leak Det 09JAN84 P59.2 Pria Contnant ILRT 12JAN84 P73.1 Contnant Atmo Cont Sys 13JAN84 P34.lB Rx Encl HVAC 13JAN84 P99.1

-Rx Enc Crane Sys 16JAN84 P13.3 Fire Protect Air Form 19JAN84

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P100.1 Loss AC Power 19JAN84 P13.4 Smoke Detect sys 20JAN84 P76.1 Process Sampling 20JAN84 P13.5 Fire Protect Halon 20JAN84 P99.2 Seismograph Mon 23JAN84 P7.1 Standby DC Lighting 26JAN84 P30.lc Ctrl & Turb Enci 30JAN84 P71.1 Post Acc Samp 30JAN84 5-4

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Preop Tant Statun The following preop tests were scheduled to have started by now.

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Rev'. 7 Startup Preop Start Date System Title Restraints P85.1

240CT83, 85A Cathodic Protection Completion of SNL P14.1 04NOV83 14A Rx Enci Cool Completion of SWL P31.lA 07NOV83 31A Primary Computer Test Procedure t

Not Approved 1

P2.1 14Nov83 02A Safeguard DC Power Availability of Discharge Bank P2.2 14NOV83 02B Safeguard DC Power Availability of Discharge Bank P57.1 15NOV83 57A Uninterruptible AC Completion of SWL 57B Uninterruptible AC P55.1 17NOV33 55A Rod Hydraul Supply CRD Tech Testing and j'

SSB Rod Hydraul Control Completion of SWL P60.1A 21NOV83 60A Drywell Recirc SWL Workoff & Test

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60C Drywell Chill Water - Procedure Review

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l P51.1 21NOV83 51A Core Spray Orifice Sizing &

i 63A Sfgd Piping Fill SWL Workoff l

P31.1B 21NOV83 31B Backup Computer Test Procedure Not Approved i

P56.1A OlDEC83 56A React Manual Cont CRD Testing 56B Rod Position Detect P58.1 OlDEC83 58A RRCS Test Proc. Review

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l Preop Tant Stttul (Cent' d)

The following is a list of preop tests scheduled to start before

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OlFEB84.

Rev 7 Sched Startup Preop' Start Date System Title P85.1 240CT83 85A Cathodic Protection P14.1 04NOV83 14A React Enci Cool Wtr P31.lA G7NOV83 31%

Primary Computer P2.1 14NOV83 02A Safeguard DC Power P2.2 14NOV83 02B Safeguard DC Power P44.1 21NOV83A 44B Condensate P57.1 15NOV83 57A,B Uninterruptible AC P55.1 17NOV83 55A Rod Hydraul Supply 55B Rod Hydraul Control P60.lA 21NOV83 60A Drywell Recirc L

60C Drywell Chill Wtr l

P51.1 21Nov83 51A Core Spray l

P31.1B 21NOV83 31B Backup Computer P56.lA OlDEC83 56A React Manual Cont 56B Rod Position Detect P58.1 OlDEC83 58A Reactor Protection P11.lh 02DEC83 llA Service Water P39.1 09DEC83 39A Condensate Demin P23.1 06DEC83 23B Diesel Gen Oil P35.1 08DEC83 35A Fuel Pools

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P99.3 llDEC83 99B PA/ Evac System P64.1 19DEC83 64A React Recirc Loops 64C Recirc MG Sets P49.1 21DEC83 49A RER P30.lA 20DEC83 30A SG Air Supply l

30B Battery Room Exh 30C Aux Equip Exh l

30D SGTS Vent Exh l

P93.2 21DEC83 93E EHC System 93G Main Turbine Valves 930 Turbine Components P93.3 21DEC83 93J Turb Supervisory.

P65.lA 28DEC83 65A Rad Air Supply 65B Rad Air Exh 65D Rad Equip Exh 65F Fume Hood Air 65H Rad Serv Exh 65I Char Cool Sys P30.2 29DEC83 30I Cont Chilled Water P66.1 29DEC83 66C Reactor Unit Cool P33.1 06JAN84 33A Turb Encl Air 33B Turb Encl Exh 33D Equip Rm Exh 33F Battery Room Vent P66.2 06JAN84 66D Cont Unit Cool P61.1 12JAN84 61A Reactor Water Clnup s

P50.1 09JAN84 SOA RCIC P25.1 10JAN84 25A PC Inst Gas P28.1 16JAN84 28E DG Encl HVAC 5-6

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Preop Test Status (Cont' d)

Rev 7 Sched Startup

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Preop Start Date System Title P83.2 16JAN84 83D ADS P32.l' 16JAN84 32A Cont Rm Supply 32B ILRT Air Exh 32E Cont Room Air P43.1 16JAN84 43A Main Condenser 438 Steam Jet Air P52.1 17JAN84 52A HPCI P28.2 20JAN84 28J Spray Pond HVAC P45.1 20JAN84 45A Feedwater P5.lF 22JAN84 SA Sfgd Load Center P6.1F 22JAN84 6A,B,C,D Sfgd 440 MCC P81.1 26JAN84 81A Fuel Handling P65.lB 26JAN84 65B Rad Air Exh P59.1 23JAN84 59B Cntnant Isol P69.1 30JAN84 69A Equip Drain Collect P32.2 26JAN84 32F Control Ra Isol P69.3 30JAN84 69C Equip Drain Process 69D Floor Drain Process 69I Chen Rad Collect 69L Laundry Rad Collect 69Q Filter Precoat t

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MAJOR ACCOMPLISHMENTS The' control rod drive air system was chemically flushed and air blown.

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The system was restored and leak tested.

Over 100 air leaks were detected and repaired.

The hydraulic control unit accumulators were charged and blocked.

Flushing of the charging water, drive water and cooling water systems, as well as the hydraulic control units was completed.

Stroking and venting of control rods was started.

The preop procedure was approved on 20 Nov 83.

Venting and stroking rod i

timing and position checks have been completed on 48 rods.

The cleanup flush of the core spray system and suppression pool was completed.

Flow orifices were installed on the system, and water was injected into the vessel.

However, the flow exceeded the maximum allowable.

Therefore, the orifices we:e removed, remanufactured and reinstalled before vessel injection could be started.

The preop is forecasted to begin on 30 Nov 83.

Flushing of the fuel pool system (35A) was completed with the

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exception of the reactor well.

The preop test is scheduled to follow the installation of spent f uel racks which started on 21 Nov 83 and should complete on 11 Dec 83.

Field engineering has completed its logic testing, with limited exceptions on the following systems:

System Title Schedule Actual i I.

27A C-Aux Boiler 25 Oct 83 18 Nov 83 27B Aux Boiler Control 24 Oct 83 10 Nov 83

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27C Heating Uteam 30 Nov 83 18 Nov 83 55A Rod Hydraulic Supply 20 Sep 83 08 Oct 83 558 Rod Hydraulic Control 29 Oct 83.

10 Nov 83 99N Cranes 25 Oct 83 25 Oct 83 43B Steam Jet Air 10 Oct 83 09 Nov 83 65F Fume Hood Air 21 Oct 83 16 Nov 83 30A Safeguard Air Supply 25 Oct 83 15 Nov 83 99J,

Chem Lab Equipment 25 Oct 83 11 Nov 83 65A Rad Air Supply 07 Nov 83 18 Nov 83 4

65H Rad Service Exhaust 31 Oct 83 11 Nov 83 67B Reactor Unit Heat 19 Dec 83 11 Nov 83 67C Reactor Unit Heater 05 Dec 83 11 Nov 83 61A Reactor Water Cleanup 16 May 83 07 Aug 83 Startup and Bechtel engineering completed a vibration and water hammer test survey on the 'long path recirculation section of the feedwater system.

The condensate transfer 'cystem has been in service and modifications were completed on the pumps start circuits.

The preop test has been restarted and should complete this month.

Last month nine (9) DCP's were closed, bringing the closed total to fifty-three (53) out of one hundred and fif ty (150).

The work on fourteen additional DCP's was completed and are being closed out, while thirty-eight (38) more are actively being worked.

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MAJOR ACCOMPLISHMENTS (Cant' d)

Local leak rate testing is progressing close to schedule at this time I,

but should be on schedule by the end of the year due to a lighter scheduled testing load in December and further plant completion.

Performance of preliminary testing is underway now to identify problem valves as early as possible.

The testing, to date, indicates that most isolation valves will not require rework or lapping of the valve seat and disc assemblies.

Items such as MOV torque switch settings, 1

general completion of blue tag testing and physical completion of the systems are the' major areas hindering local leak rate testing.

Thera are one hundred and twenty-one (121) penetrations, forty (40) of which have passed their preliminary local leak rate test.

Two (2) of those have passed their final local leak rate test.

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Steam blows of the aux steam headers began on 23 Nov 83 following system turnover.

Concurrently, preparations to start operation of the C aux boiler are in progress.

An outage of the 13.2 KV system was held on November 25, 26, and 27, to allow testing and tie-in of the Unit 2 startup bus.

Major electrical systems work performed included testing, cleaning, and sealing of the 13.2 KV, 4 KV, 2.3 KV, and 440 safeguard LC's and MCC's (systems 3B, 4A, 4B, SA-D, 6A-D).

In addition, the major mechanical systems activities performed were:

cleaning of the Unit 1 cooling l

tower basin (system 41A); installation of orifice brackets.for the l

circ water by-pass (system 42A) (Note:

orifice to be installed 11/29-11/30); inspection and rework of instrument air valves (system 18A).

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5-9

SIGNIFICAN* CONCERNS Although work is being accomplished, schedule dates are not being met.

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Those systems of concerr. in order of importance, with the major i i reasons why, are listed below.

critical Activities System 58A Reactor Protection Activity Behind:

Preop (P58.1) procedure review and approval Explanation:

The writing period was extended due to the complexity of the subject.

Resolution:

The procedure review periods will have co be compressed to support a 13 Dec 83 start date of the preop.

The preop is also being restrained by the stroking and venting of the CRD's.

Preop testing will have to proceed on a 24-hour basis in order to support a comple' ion date of 09 Jan 84.

t System 55A Rod Hydraulic Supply Activity Behind:

CRD venting and stroking Explanation:

An additional chemical flush of the air system, repair of over 100 air leaks and numerous mechanical and electrical problems encountered with control valves have caused the delay.

Resolution:

The preop testing period will have to be conducted on a 24-hour basis in or6er to compress the overall duration.

Additional recovery is expected during 4I the preop phase (P55.1).

System 68C Solid Radwaste Packaging.

Activity Behind:

Starting of blue tag testing Explanation:

No blue tags have been released to Field Engineering because construction is working to a Rev. 6.32 turnover date of 16 Jan 84 (Rev. 7 t/o: 19 Dec 83).

Resolution:

Increase manpower to support the 16 Jan 84 turnover and compress the schedule wherever possible.

System 70A Standby Gas Treatment Activity Behind:

Blue tag testing and instrument calibration are restraining turnover.

l Explanation:

Late release of blue tags from construction.

Resolution:

The turnover date of 23 Nov 83 has been reforecasted to 03 Jan 84.

This impacts the fuel floor leak test and running of the HPCI turbine.

Resolution under study.

1 System 24A Standby Diesel Generator Activity Behind:

System turnover Explanation:

Turnover has been delayed until the completion of l

NCR's on large pipe hangers, installation of insulation and blue tag testing.

Resolution:

The schedul d turnover of 04 Nov 83 has been reforecasteb for 09 Dec 83.

The diesel runs will have to be run on a 24-hour basis in order to l 's support a preop start date of 01 Feb 84.

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SIGNIFICANT CONCERNS (Cont' d)

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System 27A C-Aux Boiler Activity Behind:

Steam blows

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Explanation:

The system was turned over three (3) weeks late.

Resolution:

The steam blow schedule has been compressed to recover eleven (11) of the twenty-one (21) days.

System 76 Sampling Activity Behind Preop (P76.1) procedure review and approval Explanation:

The writing of this procedure was started late because of a lack of Startup engineerin support the procedure writing program. g manpower to Recolution:

The review period will have to be compressed to support the preop.

System 65I charcoal Cooling System Activity Behind:

B-lue tag testing is four weeks behind.

Explanation:

65% of the blue tags have been released.

Resolution:

The blue tags are being expedited, however, the schedule will have to be compressed for the initial operation and preop testing required to support the loss of air test.

System 34 Reactor Enclosure HVAC (P34.1)

System 73 H2/02 Analyzer (P73.1)

System 85 Freeze Protection (P85.2) t System 69 Liquid Radwaste (P69.3)

Activity Behind:

The writing of these procedures was started late Explanations because of a lack of startup engineerin l ('

support the procedure writing program. g manpower to Resolution:

The review will have to be compressed to support the preop.

Additional overtime is being expended.

System 73B Conta'inment Hydrogen Recombiner Activity Behind:' Blue tag testing is two weeks behind schedule Explanation:

Zero of the 16 instrument blue tags have been released and 40% of the electrical blue tags have been released.

Resolution:

Blue tags are being expedited and the t'esting period will have to be compressed.

System 34A Reactor Enclosure Air Supply Activity Behind:

Blue tag testing is eight weeks behind schedule.

i Explanation:

10% of the blue tags have been released.

Resolution:

The blue tag testing will have to be compressed to s'upport an initial operation start of 15 Dec 83 required to support a date of 11 Jan 84 for rough balancing of the containment hydrogen recombiner.

l System SOE Vessel Vibration Instrumentation i

Activity Behind:

The construction punchlist and blue tag l

releases have not been issued by construction.

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Explanation:

Construction is not prepared to release the 29 blue tags on this system.

Resolution:

The blue tag testing period will have to be

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compressed to support cold functionals 19 Mar 84.

5-11

.~. ---

SIGNIFICANT CONCERNS (Cont ' d)

System 31A Computer Activity Behind:

Writing procedures for preops P31.lc and P31.lD

("

Explanation:

Writing has not been started due to lack of manpower.

P31.lD is under review to become a possible acceptance test.

Resolution:

P31.lC will be written by the PECo computer group with an estimated completion date of 01 Feb 84.

P31.lD should be converted to an acceptance test with a much shorter review and approval cycle.

System 32A Control Room Supply Activity Behind:

Blue tag testing is two weeks behind schedule.

Explanation:

Two (2) AOV's have not been released to Field Engineering.

Resolution:

The ADV's will be tested when received.

This slippage is impacting control room isolation testing.

Balancing will have to be compressed by use of extended overtime.

System 34C Rf Floor Air Supply System 34H Rf Floor Air Exhaust l

Activity Behind:

Late system submittal has delayed the l

turnover acceptance.

Explanation:

In addition to being lare, the Startup turnover walkdown is being impacted by Startup engineer availability.

Resolution:

The walkdown will be conducted at the expense of testing on system 60C and the use of extended

(_

overtime.

OTHER CONCERNS

' Fine flushing of the RER system continues to be delayed until the system is ready for operation.

Construction hydrostatic testing continues to be restrained by startup work orders involving pressure boundary work.

Preoperational test procedure was approved the the TRB and submitted to the NRC.

Replacement of upper motor bearings on RER motors has been completed.

Motor runs were complete with only minimal l

indications of oil whirl.

Pump runs are scheduled for 01 Dec 83.

l LPCI and shut down cooling testable check valves were found to hang up l

in whatever position they are manually placed.

These valves have been disassembled and reassemblad in an effort to determine why they stick.

The problem turned out to be tight packing.

The RER system has 343 out of 791 open items identified as preop restraints with three (3) weeks to go before the scheduled start of the preop.

Approximately 237 field engineering test exceptions still require resolution; additional items include delivery of limitorque limiter plates, determining torque switch settings, and various other F

material availability.

Startup supervision has determined how these items are to be worked off.

Present workoff of these preop restraints has resulted in a projected nine (9) day delay from 21 Dec 83 and a l

l reforecasted start date to 30 Dec 83.

1 !L 5-12

OTHER CONCERNS (C@nt ' d)

Late construction turnovers continue to impact the mechanical checkout

('

of HVAC equipment.

Major problem areas are with the reactor building and control building systems.

Turnovers in these areas have slipped as much as 7 weeks and will affect preops and the secondary containment negative leak rate test.

Late delivery of blue tag releases continues to delay testing and will impact the following systems:

Percentage of Blue Tag Releases Rev. 7 System Title Sched 4 Actual %

Turnover 34C RF Floor Air Supply 100 90 310ct83 30C Aux Equip Exhaust 100 45 llNov83 99B Pa/ Evac Sys 100 0

07Nov83 53A Standby Liq Control 100 85 15Nov83 68C2 Solid Rad Pkg 100 0

15Nov83 l

34I Equip Comp Ex 100 10 14Nov83 i

34B Reactor Encl Recire 100 25 14Nov83 l

32A Control Room Supply 100 80 21Nov83 66C Reactor Unit Cooler 100 0

21Nov83 65I Char Cool Sys 100 60 21Nov83 33A Turbine Enclosure Air 100 0

21Nov83 70A Stby Gas Treat 100 60 23Nov83 58B RRCS 90 50 30Nov83 34A Rx Enclosure Air 90 10 OlDec83

(

33D Equip Room Exh 90 80 30Nov83 32E Control Room Air 90 0

30Nov83 32F Control Room Isol 90 0

30Nov83 66D Control Ur.it Cool 80 0

05Dec83 83D ADS 80 20 09Dec83 66B Trb Unit Cool 75 5

12Dec83 28J Spray Pond HVAC 75 0

12Dec83 75A Security 70 50 15Dec83 l

20C Norm /Dily Waste 60 45 23Dec83 73B Control H2 Recomb 50 40 25Dec83 79E Process Rad Monitor 30 5

09Jan84 i

31B Backup Computer 30 0

13Jan84 l

59A Suppression Pool 30 0

133an84 13C CO2 Pipe /Cntr 20 0

16Jan84 l

i V.

5-13

7.--

=----;._;.

OTHER CONCERNS (Cont' d)

The current procedure status is as follows:

I, This Month November Sched/ Actual Gain,

Notes Preops Tests identified 112/112 0

Procedure writing started 112/107

+10 5 not started l

Procedure writing completed 95/91

+4 16 in progress SSE review started 94/90

+4 1 not started SSE review completed 58/54

+6 36 in progress TRB submittal completed 54/45

-3 TRB approval completed 3S/29

+8 16 in TRB review cycle NRC submittal completed 35/29

+8 NRC review completed 21/20

+4 9 in URC review Tests approved 19/20

+4 Tests started 13/13

+2 7 in standby Tests completed 12/4

+1 9 in progress Results submitted 4/4

+1 Results approved 0/0 0

3 in TRB approval cycle Acceptance Tests identified 39/39

+1

(

SSE review started 33/33 0

6 SSE review not started SSE review completed 25/26

+4 7 SSE reviews in progress Tests approved 24/26

+4 Tests started 16/14 0

12 in standby Tests completed 10/6

+1 9 in progress Results submitted 6/6

+1 Results approved 4/4 0

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TURNOVERS Of the thirty-six (36) turnovers required in November to meet the Rev.

(

7 schedule, only the following twenty-two (22) subsystem turnovers were accepted.

l 992 vibration Monitoring 68C Solid Rad Pkg 33F Battery Ra Vent 27A C-Aux Boiler 99J Chem Lab Equip 27B Aux Boiler Control 65F Fume Hood Air 69C Eq Den Process 55B Rod Hyd Control 69F Floor Drn Process 43B Steam Jet Air 69Q Filter Precoat 57B Uninterrup AC 67D Rad Unit Heater i

I 2-91A Cntrl Ra Annunc 56A React Man Cntl 97A Stator Cooling 23B Diesel Gen 65B Rad Air Exh 67C Rx Unit Heat 65H Rad Serv Exh 67E Cnt Unit Beat The following sttbsystems have not completed the turnover submittal / acceptance process as scheduled since the last report:

Action System Behind Schedule Priority 30A*

Sg Air Supply Accept only l

S S C*

CRD Equip Accept Only 99N2*

Dsl Struc Cranes

' Accept Only 25 A*

PC Instr Gas Accept only (2) 30I Control Chlld Wtr Submit & Accept e

j (~

34C*

Rf Floor Air Supply Accept Only (2) 34 H*

Rf Floor Air Exh Accept only (2) 24A Standby DG's Submit & Accept (1)

I 99B Pa/ Evac Sys Submit & Accept 33I Solid Rad Coll Submit & Accept 585 Solid Rad Process Submit & Accept l

34J Secondary Isolation Submit & Accept 1

l III*

Rad Air Supply Accept Only 34G Rx Encl Exh Submit & Accept (2) 30B Batt Rm Exh Submit & Accept 335 Aux Equip Exh Submit & Accept (2) 65D Rad Eq Exh Submit & Accept 34I Equip Comp Exh Submit & Accept (2) 34B Rx Encl Recire Submit & Accept (2) 66A Turbine Unit Cooler Submit & Accept 37K Standby Liquid Cntrl Submit & Accept 3YK Control Rm Supply Submit Only (2)

IIK Reactor Protection Submit Only (1) 66C Reactor Unit Cooler Submit Only l

TET Char Cool Sys Submit only (2) 33K Turbine Encl Air Submit Only 76K Standby Gas Treat Submit Only (1)

Turnover package submitted and in Startup review (1) Critical system

! (.

(2) Required for preop schedule support e

5-17

I

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TURNOVEDS (Cont ' d)

'The following twenty-eight (28) subsystems are scheduled for turnover

[

submittal in December:

l 58B RRCS (1) 28E DG Encl HVAC l

48A FWP Turbines (2) 375 ADS 48B*

FMP Turb Cont 66B Trb Unit Cool M Heating Steam T53 Spray Pond HVAC l

335-Equip Ra Exh 75A Security IlY Cont Ra Air (2) 59F ILRP I

32F Cont Ra Isol (2) 72B Gas Rad Recom IIK Fuel Handling (2) 34A Rx Encl Air (2) 598 Containment Isol 67A*

Trb Unit Heat 84B Moist Sep/Drn 57B**

Rx Unit Heat i

35B Gen H2/CO2 67DP*

Rad Unit Heat 67C** Rx Unit Heat-Elec 20C Norm / Oily Waste 67Em Cnt Unit Heat 69A Equip Drn Coll 66D Cnt Unit Cool 69D Flr Drn Coll Turnover package submitte'd and in Startup review.

- Turnover package submitted and accepted ahead of schedule.

l Forty-one (41) turnover submittals will be required in December to l

meet the Rev. 7 Startup Schedule.

Projections indicate a high probability of receiving twenty-seven (27) submittals in December,

I which will decrease the backlog from twenty (20) to fourteen (14).

\\

SIGNIFICANT ITEMS The Design Change Package (DCP) program status is as follows:

Closed DCP's:

Previously 44 November 9

dpen DCP's:

Construction 26*

Startup 71*

Total Issued by SFHO 150 On systems not turned over On turned over systems 5-18

STARTUP

SUMMARY

(Basis - Rev. 7 vs Rev. 7.1)

% Ccmplete Last Month

% Delta Sched/ Actual Sched/ Actual Sched/ Actual t__ Gain Total Plant Effort 58.5/49.3 45.2/45.2 13.9/ 4.1

-9.8 (Fig. SU-2)

Blue Tag Testing 77.0/71.4 G6.1/66.1 10.9/ 5.3

~5.6 (Fig. SU-3)

Subsystem Turnover 67.3/55.9 48.8/48.8 18.5/ 7.1

-11.4 Submittals i

(Fig. SU-4)

Initial Operations, 62.3/53.9 50.7/50.7 11.6/ 3.2 8.4 Flushes and Energi ations (Fig. SU-5)

Startup Work List 50.2/38.9 32.9/32.9 17.3/ 6.0

-11.3 1.'or ko f f (Fig. SU-6)

Test Procedure Review 80.1/74.4 64.9/64.9 15.2/ 9.5

-5.7 Cycle Complete (Fig. SU-7)

(~

Test Performance 16.0/ 8.6 6.3/ 6.3 9.7/ 2.3

-7.4 (Fig. SU-8) l Test Report Review 9.4/ 4.2 2.5/ 2.5 6.9/ 1.7

-5.2 (Fig. SU-9) i STARTUP WORK LIST

SUMMARY

Total number of open items = 5355 Approx number of open items last month = 6194 Total number of items removed = 2323 Total number of items added = 1484 PECo open items = 1328 Construction open items = 1268 Resident Engineering open items = 294 i

Field Engineering open items = 758 G.E. open items = 202 QC open items = 1310 Procurement items = 44 Unassigned items = 49 l

l t

. 5-19

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PROGRESS hl0NITORING IIISTOGRAM ll STARTUP ENGINEER MANPOWER (INPLANT) i X

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PLhMT SOFTWARE STATUS AS OF 11/28/83 g

TOTAL HUMBER*

NUMBER NUMBER SCHEDULED TO BE NUMBER PORC FOR PORC PROCEDURE PREPARED WRITTEN APPROVED APPROVAL Operating 80 Systems 74 Systems 57 Systems 74 Procedur es (934)

(714)

(934)

(Figure SU-ll)

Alarm 1380 Cards 693 Cards 0

1150 Response Cards (estimate)

(50%)

(04)

(83%)

(Figure 50-12)

Administrative 59 51 32 57 Procedures (864)

(54%)

(974)

(Figure SU-13)

Maintenance 129 0

0 61 Procedures (0%)

(0%)

(47%)

(Figure SU-14)

Fueling & Reac-73 0

0 40 tor Internals (04)

(0%)

(554) l (Figure SU-14a)

Equipment 40 0

0 14 e'

Procedures (0%)

(0%)

(35%)

'(

(Figure SU-14b)

Fuel Receipt a 16 0

0 12 l

Movement (0%)

(0%)

(754)

Procedures (Figure SU-14c)

Preventive 318 101 77 106 Maintenance (estimate)

(32%)

(24%)

(33%)

Procedures (Figure SU-15)

Instrument 250 12 N/A N/A Preventive (5%)

Maintenance Procedures (Not Shown)

Surveillance l

Tes ts (ST) l ST (IEC) 882 265 118 250 (Figure SU-16a)

(30%)

(134)

(28%)

l ST (LLRT) 150 150 82 125 (Figure SU-16b)

(1004)

(55%)

(834)

All graphs are based on May 15th fuel load 5-44

.:..:.. =. -. =.=:= === =. -

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PIANT SOFTWARE STATUS AS OP 11/28/83 (Cont ' d) 4 TOTAL NUMBER

.I NUMBER NUMBER SCHEDULED TO BE NUMBER PORC FOR PORC PROCEDURE PREPARED WRITTEN APPROVED APPROVAL ST (RE) 17 4

2 9

(Figure SU-16c)

(24%)

(12%)

(53%)

ST (ISI) 45 10 3

23 (Figura SU-16e)

(22%)

(74)

(51%)

ST (T.E.'s/

222 52 11 130 Operations /

(234)

(54)

(59%)

Misc.)

(Figure SU-16f)

ST (HP/ Chem) 50 6

1 17 (Figure SU-16g)

(124)

(24)

(45%)

ST (EPP) 30 8

0 10 Emergency Plan (27%)

(0%)

(33%)

(Figure SU-16h)

Reactor 10 3

0 3

Engineering (estimate)

(304)

(0%)'

(304)

(Figure SU-17a)

('

(

Fael Handling 37 18 9

37

(~rigure SU-17b)

(49%)

(24%)

(1004) i Trip Procedures 32 24 0

29 (Figure SU-19)

(754)

(0%)

(914)

Emergency Plan 66 66 38 66 Procedures (1004)

(58%)

(1004)

(Figure SU-20)

Chemistry (CE) 78 47 8

78 (Figure SU-21)

(estimate)

(604)

(104)

(1004)

Health 135 25 11 135 Physics (HP)

(estimate)

(194)

(8%)

(100%)

(Figure 50-22)

Emergency, off 62 23 0

62 Normal, Opera-(estimate)

(374)

(0%)

(1004) tional Transient, i

Special Event and General Plant Procedures (Figure 50-23) k.

5-45

PT.AMT SOFTUARE STATUS AS OF 11/28/83 (Cont'dl TOTAL NUMBER NU!'aER HUMBER SCHEDULED TO BE NUMBER PORC FOR PORC PROCEDURE PREPARED WRITTEN APPROVED APPROVAL Blocking 1500 Sequences 904 Sequences N/A 1150 sihedul Sequences (estimate)

(60%)

to be uritte:

(Figure SU-24).

(77%)

Valve 76 Systems 16 Systems N/A 53 Identification

( 21%)

(70%)

Tagging (Figure SU-25)

Base Data -

N/A

'9% co.iplete N/A

'/ 7 %

Nuclear Plcat Reliability Data System (NPRDS)

(Figure SU-26)

% Spare Parts (See Figures for Changes in SU-27) ordered / ready for ordering when due (Figure SU-27) l l

l i

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TRAINING STATUS AS OF 11/28/83 Operators r

A.

License Training NO. OF LICENSE CANDIDATES THAT HAVE 4 OF TOTAL COURSE COMPLETED COURSE LICENSE CANDIDATES 1)

Basic Acade'aic 63**

100 2)

Research Reactor 44 100 3)

PBAPS Observation 44 100 4)

Simulator Cert.

37*

84 5)

Design Lecture 0

0 6)

Review and Audit 0

0 E_ngineers A.

20 Engineers have completed Simulator Certification.

,/k l

l SRO Certified 19 - RO Certified 11 1

SRO Required 12 - RO Required 18 l

19 operators are non-license candidates s

5-75

. -

ML20086P064

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