ML20072L360
| ML20072L360 | |
| Person / Time | |
|---|---|
| Site: | Byron, 05000000 |
| Issue date: | 05/15/1981 |
| From: | Jordan H, Kimbrell M, Pinkerton B WYLE LABORATORIES |
| To: | |
| Shared Package | |
| ML20072L320 | List: |
| References | |
| 44681-1, NUDOCS 8307130331 | |
| Download: ML20072L360 (200) | |
Text
{{#Wiki_filter:__ SEISMIC SIMULATION Test Report REPORT NO. 44681 1 WYLE JOB NO. 44681 ~ ~ CUSTOMER P.O.NO. 12-81469 117 - PAGE REPORT PAGE 1 OF " s Jak ' %--v3- ^ DATE M3Y 14' 1981 Mc-j(,.2-%s ' '/. *s PN'
- SPECIFICATION (S) _ See References [
} -/ in Section 7.0 1.0 CUSTOMER Gould, Inc. ADDRESS 2050 Calvert Boulevard, 'est, Langhorne, Pennsylvania 18045 t On Battery hack containing Tnree 60 FPS-25 Battery Cells and 2.0 TEST SPECIMEN One Battery Rack Containing Three 60 FPR-23 Battt;ry Cells ~. 3.0 MANUFACTURER 4.0
SUMMARY
l The two (2) Battery Racks with naturally aged cells, described in Paragraph 5.1, ireinafter called the specimens, were subjected to a Seismic Simulation Test rogram as required by Gould, Inc., Purchase Order Number 12-8'.469. This Test Progrc., was performed on May 1, 4, 5, 6 and 7, 1981. The test program consisted of resonance search. testing and biaxial random multi-frequency testing in each of two test orientations. The specimens were instru-manted with accelerometers and were monitored for electrical functions during the test program. The specimens were subjected to a Capacity Discharge Test prior to and af ter the Seismic Simulated Tests. 3 It was demonstrated that the specimens poseessed sufficient integrity to with-stand, without compromise of structures or electrical functions, the prescribed simulated seismic environment and the Capacity Discharge Test. Wyne eres two,o hatswy ser anmsgesor a,y hsruf e0 gerson 4 progerfy enciudng space' 0" STATE OF ALABAMA Ala. Professional Eng. co,e w % e,am wve.i p, a.,g e..%-m,.po,. COUNTY OF MADISON Reg. No. 12761 PREPARED BY T ca==
- 9EA Vincent F. Kearns III
. being duty s orn-B kerto deposts and says The 6nt maton Contained en this report is the result of Complete APPROVED BY End Caref IILCond'JCted t ts and 48 to IPW bes 9e true and Correct in Y WYLE Q. A. i E day of .19 F l g,' Kimbrell ,RI ED and swcen or Notary Pub /c en and for the Sta'te'of Alabama et large. ~ b /3 .ie 7 8 SCIENTIFIC SERVICES AND SY0TEMS GROUP i uy commi.on empire. HUNTSVILLE, ALABAMAy 8307130331 830707 i PDR ADOCh 05000454 A FDR
4 PAGE NO. 2 TEST REPORT NO. 44681-1 10 U l 4.0
SUMMARY
(Continued) i Table I contains descriptions of the tests. Figures 1 and 2 show the horizontal and vertical Operating Basis Earthquake Required Response Spectra. Fiqures 3 and 4 show the horizontal and vertical Design Basis Earthquake Required Response Spectra. Figure 5 shows the capacity Discharge Test Setup. Photograph 1.3 hows the specimens oriented in the side-to-side and vertical axes for biaxial testing on the Wyle seismic Simulator Table. Photographs 2 and 3 show the specimen response acceleremeter locations. Appendix I contains transmissibility picts from the resonance search tests. / Appendix II contains the Test Response Spectrum plots for the Design . (v j Basis Earthquake tests. Appendix III contains the Instrumentation Log Sheets and the Instru-mentation Equipment Sheets. Appendix IV contains the Instrumentation Data Sheets and the Instru-1 mentation Equipment Sheets for the Pre-Seismic Capacity Test. Appendix V contains the Instrumentaton Data Sheets and the Instrument-i ation Equipment Sheets for the Post-Seismic Capacity Discharge Test. l Appendix VI contains the history of the naturally aged cells. l ( l l \\ \\ fS l ( ) w/ f + WYLE LABORATORIES Huntsville Facihty
i FAGE NO. 3 TEST REPOAT NO. 44681-1 n 5.0 TEST REQUIREMENTS 5.1 Specimen Mounting and orientation The following specimens shall be seismically tested: Cell Naturally Specimen No. Description Series Number Aged 1 Battery Rack containing 74662 46, 47 16 years 3 Naturally Aged
- 60 and 48 FPR-23 cells 2
Battery Rack containing KBW-428 17, 18 10 years 3 Naturally Lged* 69 and 21 FPR-23 cells Q',
- The History of the Naturally Aged cells is contained in Appendix VI.
The specinens shall be installed o.d Wyle-fabricated mounting fixtures such that the bases of the Battery Racks shall be flush with the top of the mounting fixtures. The mounting hole patterns in the bases of the Battery Racks shall be transferred to the mounting fixtures. The holes shall be drilled and the Battery Racks attached with 1/2"-13, Grade 2 belts. The test fixtures shall be welded to the test table in each I test orientation. The specimens shall be placed on the test table in the front-to-back and vertical (FB/V) test orientation for the initial sequence of tests. For the second orientation of tests, the specimens shall be rotated 90 degrees in the horizontal plane to the side-to-side and vertical (SS/V) test orientation. The mountings shall simulate as closely as practical the actual in-service configurations. 5.2 Resonance Search A low-level (approximately 0.2 g) biaxial sine sweep shall be performed in the FB/V and SS/V orientations. The frequency range of the sine sweeps shall be from 0.5 to 35 to 0.5 H at a sweep rate of one-half octave per minute. U WYLE LARONATORIES Huntsville Facehty i-
PAGE NO. 4 TEST REPORT NO. 44681-1 ls t I %/ !.0 TEST REQUIRE.v2NTS (Continued) 5.3 Random Multifrequency Tests The specimens shall be subjected to 30-second duration biaxial multi-frequency random motion which shall be amplitude-controlled in one-third octave bandwidths spaced one-third octave apart over the frequency range of 1 to '40 Hz. Two simultaneous, but independent, random signals shall be used as the excitation to produce phase-incoherent horizontal and vertical motions. The amplitude of each one-third octave bandwidth shall be independantly adjusted in each axis until the Test Response Spectra (TRS) envelop the Required Response Spectra (RRS). The resulting table motion shall be analyzed by a response spectrum analyzer at two percent (2%) damping, and plotted at one-third octave intervals over the frequency range of 1 to 250 Hz. Five (5) Operating Basis Earthquake (OBE) tests, followed by a Design Basis Earthquake (DBE) tese, shall be performed in both the FB/V and the SS/V orientations of the specimens. The CBE RRS shall be as shown in Figures 1 and 2. The DBE RRS shall be as shown in Figures 3 and 4. 5.4 Specimen Response N A total of eight (8) uniaxial piezoelectric accelerometers shall be ' h located on the specimens under test. The placement of the accelerometers ~ shall be at the discretion of the Gould Technical Representative. FM tape recorders shall provide a record of each accelerometer response. A TRS plot from each specimen response accelerometer from the DBE test in each test orientation, analyzed at 2% dampir.g, shall be provided. Transedssibility plots of the resonance search test in each test orientation shall be provided. l 5.5 Electrical Loading The specimens, wired in-seriec, shall be connected to a Wyle-furnished electrical load of approximately 5 amperes during the prescribed test program. l 5.6 Electrical Monitoring i The output voltage of the specimens shall be as recorded on an oscillo-graph recorder infore, during and after the Seismic Simulation test l program. o WYLE LABORATORIES Huntsyslie Facihty
PAGE NO. 5 TEST REPOT4T NO. 44681-1 V 5.0 TEST REQUIREE CS (Continued) 5.7 Capacity Tests The specimens shall be subjected to a capacity test as described be.'.ow prior to and af ter the seismic simulation: Measure temperature and specific gravity of the cellst correct specific gravity to 77'F and record data. Connect cells in series for discharge test. Leave switen open (see Figure 5). Connect voltmeter to shunt. Set carbon pile for high resist-ance. Check all connections and take O.C.V. readings. Close switch and note time. Set current by decreasing the resistance. Check voltage of cells at intervals specified on data sheet if multi-channel recorder is not used. When cell voltage drops below 1.77V, increase the frequency of readings (" 's so as to catch the cutoff time at 1.75V. Record cutoff time. \\. Remove cells if the voltage drops below 1.5V. When the last cell drops below 1.75V, open the knife switch. Re-charge the cells, using the same wiring as if on float at room temp-erature. For the pre-Seismic Capacity Test, perform third electrode readings on cells. Note temperature, specific gravity, and open cell voltage for each sell. i eg (~~-] l WYLE LAgonATonIES Hunitwille Facd:ty ) i l t. ) A
PAGE NO. 6 TEST REPORT NO. 44681-1 f% 4 (G 6,0 TEST PROCEDURES AND PESULTS 6.1 Specimen Mounting and Orientation Procedures The specimens were installed on Wyle-fabricated test fixtures, constructed from 6" x 3" x 3/8" rectangular steel tubing, such that the bases of the Battery Racks were flush with the top of the mounting fixtures. The mount-ing hole patterns in the bases of the Battery Racks were transferred to the mounting fixtures. The holes were drilled and the Battery Racks attached with 1/2"-13, Grade 2 bolts. The test fixtures were welded to the test table in each test orientation. The specimens were placed on the test table in the FB/V test orientation for the initial sequence of tests. For the second orientation cf tects, the specimens were rotated 90 degrees in the horizontal plane to the SS/V test orientation as shown in photograph 1. The mountings simulated as closely as practical the actual in-service configurations. 6.2 Resonance Search Procedures A low-level (approximately 0.2 g) biaxial sine sweep was performed in the FB/V and SS/V orientations. The frequency range of the sine sweep was from 0.5 to 35 to 0.5 ilz at a sweep rate of one-half octave per minute. b 6.2.1 P;esonance Search Results Table I contains descriptions of the test runs. Transmissibility plots of the specimen response accelerometers from the resonance search test in each orientation are contained in Appendix I. 6.3 Random Multifrequency Test Procedures The specimens were subjected to 30-second duration biaxial multifrequency random motion which was amplitude-controlled in one-third octave band-widths spaced one-third octave apart over the frequency range of 1 to 40 Hz. Two simultaneous, but independent, random sign &ls were used as the excitation to produce phase-incoherent horizontal and vertical motions. The amplitude of each one-third octave bandwidth was inde-pendently adjusted in each axis until the TRS enveloped the RRS. The resulting table motion was analyzed by a response spectrum analyzer at 2% damping, and plotted at one-third octave intervals over the frequency range of 1 tc, 250 H:. Five (5) OBE tests, followed by a DBE test, were pstformed in both the FB/V and the SS/V orientations of the specimens. The OBE RRS are shown in Figures 1 and 2. The DBE RRS are shown in Figures 3 and 4. \\j WYLE LABORATORIES Huntsville Facility k
PAGE NO. 7 TEST REPORT NO. 44681-1 l 6.0 TEST PROCEDURES AND FISULTS (Continued) 6.3.1 Randam Multifrecuency Test Results It was demonstrated that the specimens posseesed sufficient integrity to withstand, without ec= promise of structures, the prescribed simu-lated seismic environment. Table 1 contains descriptions of the test runs. TRS plots of the control accelerometers from a selected OBE test, at 2% damping, and the DBE test in each orientation at 0.5%, 1%, 2%, 3%, and 5% damping, are contained in Appendix II. 6.4 Specimen Response Procedures Eight (8) uniaxial piezoelectric accelerometers were located en the specimens as shown in Photcgraphs 2 and 3. The placement of the acceler-ometers was at the direction of the Gould Technical Representative. An FM tape recorder provided a record of each accelerometer response. The horizontal accelerometers were oriented in the front-to-back direction during the FF/V testing, and reoriented in the side-to-side direction during the SS/V testing. .4.1 Specimen Response Results Transmissibility plots of the rpecimen response accelerometers from the resonance search test in each orientation are contained in Appendix I. TRS plots of the specimen response accelerometers from the DBE test in each orientation, at 2% damping, are contained in Appendix II. 6.5 Electrical Loadinc Procedures The specimens, wired in-series, were connected to a Wyle-furnished electrical load of approximata.ly 5 amperes during the prescribed test program. 6.6 Electrical Monitorina Procedures 9 ~ The output voltage of the specimens was recorded on an oscilaegraph recorder before, during, and after the seismic simulation test program. O WYLE LABORATORIES HuntsviHe Fa%ty
FAGE NO. 8 TEST REPORT NO. 44681-1 ) 6.0 TEST PROCEDURES AND RESULTS (Continued) 6.6.1 Electrical Monitoring Results It was demonstrated that the specimens poss-essed sufficient integrity to withstand, without compromise of electrical functions, the prescribed simulated seismic environment. t No voltage deviations were noted. 6.7 Capacity Test Procedures The specimens were subjected to a capacity test as described in Paragraph 5.7, prior to and following the simulated seismic tests. 6.7.1 Capacity Test Results The following capacities were measured (100% = rated capacity) during the capacity tests. t pfge Cell S/N Pre-seismic Post-seismi_c j FPR-23 (16 year) 46 133.8% 133.8% / \\ 47 128.3% 128.3% k-48 130.0% 127.7% s FPS-25 (10 year) 17 107.8% 108.4% 18 121.7%* 108.4%** 21 121.7%* 108.4%** terminated capacity test cell 17 af ter 3 hours and 39 minutes because of voltage reversal. terminated capacity test cell 17 after 3 hours and 22 minutes because i of voltage reversal. l l Capacity is defined as gf- + C where 'T' is time that the battery can sustain its 3 hour discharge rate (FPR-23 rate = 226 amperes, FPS-25 = 256.3 amperesl and still mais tain a minimum of 1.75 volts per cell and 'C' is a temperature correction factor. The Instrumentation Data Sheets and the Instrumentation Equipment Sheets for the pre-seismic capacity test are presented in Appendix IV. The Instrumentation Data Sheets at.d the Instrumentstion Equipment Sheets for the post-seismic capacity test are presented in Appendix V. Figure 5 shows the capacity test set-up. /N, ( .) xg WYLE LABORATORIES Huritsville Facility .1
PAGE NO. 9 TEST REPORT NO, 44681-1 l.0 REFERENCES 7.1 Gould, Inc.r Purchase Order Nu.6er 12-81469 7.2 Wyle Laboratories' Quotation Nurler 545/5023-4/ES Technical Provisions and Gould Inc. Document No. 068399. 7.3 IEEE Standard 344-1975 Specification entitled "IEEE Reconcended Practices for Seismic Qualification of Class lE Electrical Equipment for Nuclear Power Generating Stations" 7.4 Wyle Laboratories' (Eastern Operations) " Quality Assurance Policies and Procedures Manual," dated June 1980 1 I f / WYLE LABORATORIES Huntsvisie Fa.ohty
PAGE NO. 10 TEST REPORT NO. 44681-1 O TABLE I TEST Rt.03 LESCRIPTIONS ACCELERATION (c) Rini NO. TYPE TEST AXES IE/EL HZPA VZPA 0.2 0.2 1 Sine Sweep FB/V 2 RT FB/V CBE 0.41 0.52 RMF FB/V OBE 0.43 0.52 4 RMP FB/V OBE 0.43 0.5 5 RMF FB/V OBE 0.42 0.5 6 RMP FB/V OBE 0.42 0.5E 7 RMF FB/V DBL 0.725 0.775 0.2 0.2 8 Sine Sweep SS/V 9 TJ T SS/V OBE 0.45 0.56 k 10 PXF SS/V OBE 0.45 0.55 11 RT SS/V OBE 0.45 0.55 12 RMF SS/V <CBE 0.3 0.58 13 RMF SS/V OBE 0.45 0.55 14 R1T SS/V OBE 0.5 0.58 15 RMF SS/V DBE 0.8 O.825 LEGEND: FB/V Front-to-Back/ Vertical = Side-to-Side / Vertical 3S/V = Operating Basis Earthquake OBE = Design Basis Earthquake DBE = Horizontal Zero Period Acceleration HZPA = Vertical Zero Period Acceleration VZPA = w t I WYLE LABORATORIES Huntsville Facility 7
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... _,.. -. _~ i. PAGE NO. 19 TEST REPORT NO. 44681-1 i T f ? r I r t i 4 ? 1 t i 1 i i APPENDIX I 4 TRANSMISSIBILITY PLOTS l TEST NO. AXES 1 Front-to-Back/ Vertical 8 Side-to-Side / Vertical r HCA Horicontal Control Accelerometer = i VCA Vertical Control Accelerometer = f l l l l r l l l l m WYLE LABORATORIES MuntSville Facthly l- ---mrwm---,. --,-7,+ aw--,.w--e -m,- , 4-w w _ ,-.wnw..----g---, s we -m m y ,,,,,+x ,,emnemem-,,,,e -e..,,.e.,s ,v--,w,-sw u-.,
PaheNo.20 Report No. 44661-1 ^' FULL SCALE TRANSMISSIBILITY (V) 0.1 0 1.00 10 0 100 3 1000 O e 8 7 f 1 4 4 . i r -.___,---__p._ 3 . _. -,= t 4, I 1 I i ii 1 ; I i-i to 1 e 7 i i e l .f% 1 ,s .3 -f ~ l I xy ~ s ( -._w--.. _.._ -A y 2 u\\ / L.m k \\i ~ is t g t. A m u 1 -+ 0 I l 2 7 -..i _ i-i I; a E l a '. s r 2 --- ~ ~ [ I I I i a a . e e r e e so a a + e e r e e io a a . e e r a e to 1 10 100 200 Frecuency (Hz) , ~., / i SPECIMEN f FR O 2 ACCEL NO. /[8 NO. M A
- 8/d TEST RUN NO.
/ AXIS
PageJo, 21 Report !;o. 44681-1 FULL SCALE TRANSMISSIBILITY -y \\ ) N/ 0.1 1.00 10 0 100 JC 1000 O se 1 1 1 ? 1 i t e 9 - -- ; m : .a==
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Page :io. 22 Report No. 44631-1 [) FULL SCALE TRANSMISSIBILITY s f %j 0.1 0 1.00 10 0 100 ja
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Fage ;c. ;3 Report :;s. 44651-1 FULL SCALE TRANSMISSIBILITY /_sT Cl 0.1 0 1.00 10 0 100 7e 1000 0 , _ _. ~ ~. _. 5 i -+ _ 7-g_. 2 3_ 4g _q___ g. rmm.m I I I I .I 1 1 m. i 4 _ y-g., = ._.2. _.. t ;=:a T;-1 ;;J 4: 1 . 1 ..u'., i - ^ I ,a.. 1. l. I II I' .+ e _+- i 4 . {; y-e s ,e -.-.e, - _ f., ___ _. _7 .._=._ .., = I t
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Fale No. ;4 Report No. 44681-1 FULL SCALE TRANSMISSIBILITY 0.1 0 1.00 10 0 100 ;E 1000 O 'l .__.._p n 1 i r ] I T i .. _ _ _.3._ s..=..__;=.__ --4-- .=.2. : =_.=. 2
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Page No. 42 Report No. 446E1-1 FULL SCALE SHOCK SPECTRUM (g Peak) 1.00 10k 100 0 1CCOO DAMPING lMol 1 T I 1 3 _._r 4 i ;E i i i _. m __ 2_ = i - i e f4 e o . _ ___ j._ __' ^ ( m _s _ _.l _- g 2* E Y uV t i 3,, Ue. i 9 I !f 6 I; e 3 5 3 -4 s l t l l l a-1 i I i t i 1. i i 1 2 3 4-S 6 7 8 9 10 2 3 4 6 6 7 8 9 10 3 3 4 6 6 7 8 9 to 000 Frequency (Hz) kN ~ SPEC: MEN LOCATION NO. av me, _e o
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Page :io. 44 Repcrt No. 44681-1 i FULL SCALE SHOCK SPECTRUM Ig Peak) 1.00 10 % 100 0 10000 DAMPING l3 c/cl 10, s 4 g. I C ?' 4 4 4 l l ~ 1 .s ,o ? 9 . A s D) [ ( _s j 5 E 2* C 2 9 4 i t .i 3,, 1 8. .i y i 3* r i i s zg i* 6 4 j,; a I s _. _ _ _. _. t l l I l I i a a . r e e ia a ... r e e io a a ... r., io 1000 Frequency (Hz) b (j NU SPEC: MEN LOCATION NO. FEk,/ b ams TEST RUN NO.
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Page No. 46 Report !b. 44681-1 FULL SCALE SHOCK SPECTRUM (g Peak) O ?.O O 10 $ 100 0 1COOO DAMPING l < c'o l 90 's 3 l t, i i _.._r . _._. _.i e +.g ~ l l l L__. w. 2 i l e i ,_'_.m e a _..t t-t / 4 s .._-..e.._,_ a m x_ y 2 S 9 a i I i L I 3., i i u-U 9 1 7 "M- -- i; i t-t - - +.m: I,, -t + ' ~ 5 : ,f,. l l 'l s .y_ t E t. i 1 s I i i i 3 I I t ? I I l l q s a a
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Page No. 47 Repcrt ;o. 44661-1 FULL SCALE SHOCK SPECTRUM (g peak) (,) 1.00 10 X 100 0 10000 '%) DAMPING clo to 9 4' e ? . i I i p ! 4 .I . _ _ _ _ _. ~ _ 4 _._ __ _ _._m_.. 55 mwn; m i 3 .___7_ _ _ - _. _ _. _~_._. 1 __z -1 w i s i i I I i-l a i 10 s w _. 1 1 7 vd r r l ' i ,-;] 1 --._m_ __._g 4 E ^ I I y I I 1 I q, _a f, 4, \\ .. _ _.- w_ wj h ,9
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Page fio. 48 Report !;o. 44681-1 FULL SCALE SHOCK SPECTRUM (g Peak 1 1(3 v] \\ 1.00 10 5 100 0 10C00 l DAMPING M 10 e l ? T I Y 3 s =_
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4 Fage NO. 49 Pepcrt No. 44661-1 FULL SCALE SHOCK SPECTRUM (g peakl mV) / 1.0 0 10 2 100 0 10000 i, DAMPING l fSlol 10 - -y 9 1 g y I 1 ? I . i i i i I i a .-.1___... _4 r _. _.__J : , -t t--* m, d7~, 4 l l
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POgo No. 50 Report !b. 44681-1 FULL SCALE SHOCK SPECTRUM (g peak) >-(m) ' '/ \\ 1.00 10 %I 100 0 1CCCC OAMPING ! l Clal e' i 7 i 1 I I .- g I ~~ s -... _ _ _ _. _..__m.- _2.m. - _ ---gp t w+_ t 1 I E 10 v-e e 1 e -_a-4 4 ~ ( s r 1 s m 1 2' C 9 1 I ( t I v3., 1 i i 0* <e I a r 1: r-e r i 4 2, 1
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Page :;o. C Report ;o, 44661-1 FULL SCALE SHOCK SPECTRUM (g Peak) A. I (V 1.00 10 3 100 0 10000 OAMPING l Flol 9 4 2 H i i i y a r i i 6 _._ y_ J1 S L h I I I I 3
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Fage Uc. 33 Reper ::c. 44681-1 FULL SCALE SH2CK SPECTRUM (g Ceak) ('g 1.00 10.1C '00 0 10CCO \\ ) DAMPING [ *1*oj v 10-- e t .i i i. 1 t t 1 ph.. . _ _....._J.=r _L ._..t-- 4 __.__,7 . r:. 4_____- _7___..____ 1 , :r I--W yy l l W -; x} 1 1 1 ._..m ; u { - - - ...-., - _e_,_. . g __._y._d.. -- - ~ 8
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Pa.ge No. 34 Report No. 44621-1 FULL SCALE SHOCK SPECTRUM (g peak) ,/, ~\\ O 1.00 10 $ 100 0 1CCOO DAMPING l3 %l 10' M. 4 l I i I S _. +.. _ p.,_ s 1 l 1 s .. g ^ I i ? r .i, i 'f' i' 10 i i. => e
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Page :;0. 56 Repor*. 220. 44681-1 FULL SCALE SHOCK SPECTRUM (g peak) 1.00 10 :2 100 0 10000 0AMPING lg ci l a 11 e 1 1 e i-1 7 i I 4 y s . _ =. - _. - p- . - - =,;_.==-- l l s . -. _ -. -. -..-. - + - --.. -m
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Page No. 58 Report No. 44631-1 FULL SCALE SHOCK SPECTRUM (g peakl (n\\ %) 1.00 10 % 100 0 10000 DAMP!NG h i:, i; e' i i i i u I l i 1 3 ___r. _7... t 1C 9 I i i i t___. . _._.._ 3 .= 4 /x% (s,._.s) 3 _4 s ma2 "3: i 1 ,I I I I 9y l l 15 i -I. I 3 O 0 1 <e 2 7 2' I i i i s ~
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I l Fage Sc. 59 Report :;0. 44681-1 i FULL SCALE SHOCK SPECTRUM (g Peak) 1 he* l [ [K) 1.00 10 0 100 I! 10000 v DAMPING l# %l m 1C e e a i I 3 I 1 3 I I t ? --.--n - - - ~ u . _ - - w-.; =: r -=... .a
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Fage !b. 60 Re.ccrt No. 44621-1 pg FULL SCALE SHOCK SPECTRUM (g peak) I i M./ 1.0 0 10 % 100 0 10000 DAMPING % %l 10 ? 1 I s t: ~ j j s y _. ._.m.. _...; = ~ 2 1 I 9 f 4 4 4 s I e e 7 s _____m_._. _ _ _ S 4 x v s f 2 _2:: mac. I 1 = 9 1 e i i. e i I i +3 8 3.- E.c Ouo i 2 7 ,i
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Page No. 61 Report No. 44651-1 FULL SCALE SHECK SPECTRUM (g peak) 1 i 1.00 10 0 100( 10000 p i / DAMPING lf o/ol U l 10 A_ 9 2++-+-a 1 I +-- ! . -t~ r i a 1 I I i i i i i I I i --___w-., __--sm -, i 1 =u. i I ! ! _ i *.',' j -.* m-+ - 4 I I I I I I I I I E a 94 3 . ___.___.g _ _..-._7__-_,_. e e.p-_.
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page No. 62 Report ::o. 44681-1 FULL SCALE SHOCK SPECTRUM (g peak) ,0 1.00 10 M 100 O 10000 DAMPING l,G.% l te .4 I I I I I T l f I i ! I i 3 1 1 6.. _. _. - - -. + - - - - -e 5 3 rr 4 I I 5 I I I I I I I I I 1 I I I 3 ._._p_.. _. -._.._-, _i
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Fage :ic. 63 J Report No. 44681-1 FULL SCALE SHOCK SPECTRUM (g Peak) [_.N, 1.0 O iO O 1004 10000 / %/ DAMPlNG lM/ol 10
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Page No. 64 Recort NO. 44681-1 FULL SCALE SHOCK SPECTRUM (g peak) r h. I L/ 1.00 10 2 100 0 10000 DAMP!NG l,? %l TC 9 1 e 7 i i - El-- i + ,-.-.-w.>- .en-2 i i I i to s e 7 6 S .f 1 e (,I'\\ 1 \\- s anv 2
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i Face :;o. 65 l Report No. 44631-1 FULL SCALE SHOCK SPECTRUM Ig peak) 1.00 10f( 100 0 10000 w DAMPING l$lol ie I 1 H r m, 1 3 i l ! ie s s a -4: ; ] [ ] [ 1 3 _ _7__ y _ r
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Page No. 66 Report No. 446al-1 / FULL SCALE SHOCK SPECTRUM [g Peak) 1.00 10,E 100 0 10000 h DAMPING so 3 e l l
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Page No. 67 Report No. 44681-1 FULL SCALE SHOCK SPECTRUM (g Peak) [] 1.0 10 k 100 0 10000 \\ f f v DAMPING 25o to I l 1 e s .!.1 7 i i ,i i e __ _.. g _, __ r _ g,y_ y ._m.t _ - - + - 2=:_. L==- 1 u _m_-. _4_._
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t Fage No. 63 Report No. 44661-1 FULL SCALE SHOCK SPECTRUM (g peak) (3 / w/ 1.00 10 % 100 0 10000 DAMPING l { c/ol ie, I t i i s s 3 i = 5 4 I I 1 1 s m_ _j 2 i l 1 I f 4 j f 1. J /(,)\\ i r r _a m.. m Es' 1 1 M i i I 7 t u i i .i i
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Pace No. 69 Repcrt So, 44651-1 FULL SCALE SHOCK SPECTRUM Ig Peak) 1.00 10 $3 100 C 10C00 DAMPING l ( Clol g ,e 9 i
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Fage No. 70 Report No. 44661-1 /__s FULL SCALE SHOCK SPECTRUM (g Peak) ( ) N/ 1.00 1 0,13 100 0 10000 DAMPING lMol ie _a I 1 1 8 . i i i s S 4 I I _ [ g _ 3 _p_ 4E E tr i i I i I i, i t i 5 ,1 \\w] _s
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Page No. 71 Report No. 44681-1 FULL SCALE SHOCK SPECTRUM (g peak) --/ 1.00 10 ( 100 0 10000 'N._/ DAMPING M 10 e ~': : e .-_1 ^ 1 l -Hvi s _.= e a=;- - 4 - 2: tHa. j m \\ I I I I I I I 3 ..ra j; MNd i I I +---.-.'4 to =:
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Page No. 72 Report No. 44681-1 FULL SCALE SHOCK SPECTRUM (g peak) O 1.00 10 R 100 0 10000 DAMPING d 10 9 - - + - - - e . __ _1_ _ i I I I I I ._s_,s_-.. _ -. l._.,__t_t: 2 I I I 1 I 'I I I l: I^ to + +-- g a ? i i i i i .i g p __ ti :=,. u_u.__. "? 4 1 I L 3 _ g _a _.._g._
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. ~ Face No. 73 Repcrt No. 4*661-1 FULL SCALE CHICK SPECTRUM (g Prck) /m 1.0 10 N 100 0 10000 (D) DAMPING l$ c/ol ic 1 I i 1 9 'h y 7 ] J I I I I e . _ _ _ = _.:EE.t_J__.i_,: % q 22. r-I I I h.4 x i I _a -. +_ sg.. 3 g_.. ~ CL. ~Z *.
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Page No. 74 Report No. 44681-1 FULL SCALE SHOCK SPECTRUM (g peak) m x 1.00 10 q 100 0 10000 DAMPING (Cle to 9 1 0 i 6 '~ s 2 5 l s i I 3 l
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n Page No. 78 Report No. 44681-1 j FULL SCALE SHOCK SPECTRUM (g Peak) /s\\] j 1.00 10 Q 100 0 10000 DAMPING l 1 0/ol 1C i T l i . = _ ' e _.._-=... --m -. --s.-n->. s w i! 3 - y. g ,+ 3 L m 3,. 1C e4-- e L__ e J ~~~ / N i ) t I I f v _s ._-_-n__ 1 g ~ S* E a t i OJ i i 5-T2,e Oa* <s 3 'j s ____.,__.t__._.__ 5 I I E I I I s _g 2 I I I I I i-I I ..r .i i i 2 a . s e i e s io a .r... . e a r e e io l 1 10 100 1000 Frequency (H2) i /*h ~ SPEC: MEN LCCATION NO. AXIS TEST AUN NO. t T
Fage Nc. 79 Report No. 446El-1 FULL SCxLE SHOCK SPECTRUM (g peak) lO 1.00 10 JQ 100 0 10000 v/ DAMPING l ( %l 10 9 0 r 7 I p. l e _4__ .- p 8 7 7 C,'4 " +,; 4 s l l 'i = a I.! ".a t . _,. l i s 3y< +; 1 1 t.' i + 1-l, T ~i i l I 4 i ~ m es 8 2 a
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1 Fage !!o. 80 1 Report No. 446S1-1 FULL SCALE SHOCK SPECTRUM (g Peak) /'*\\ l ) \\/ 1.00 10 A 100 0 10000 DAMPING d 8
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Page No. 81 Report No. 44691-1 FULL SCALE SHOCK SPECTRUM (g Peak) b 1.00 10 E 100 0 10000 (*) DAMPING d - 4.__._..,.,_ v. 4 + -.4 4 +.4. _ i _. l -y j {.
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l Page No. 82 Report No. 44681-1 FULL SCALE SHOCK SPECTRUM (g Peak! 5 1.00 10 81 100 0 1CCOO DAMPING b e 1 i s 4 i g r L. _ _ _-_,-_.-e. .= =.. -wa_. s . 1: 10 7 ~ e. 4 A [ 1 1 1 ,\\ _s ._.r. q E 8 3 C9 a, I l v i i 3,e i fj e "-~ <s 7 I I 6 3 _._._m } ~ l a, s [___. l [ I l i a s e s e r a e so a a s s s r a o <a a s s s s i e,,a 000 F.aequency (Hz) 4f') SPECIMEN LOCATION NO. NM 66\\, TEST RUN NO. AXIS l i
Page No. 83 Report Eo. 44681-1 FULL SCALE SHOCK SPECTRUM (g peak) 1 I /'s 1.00 10 % 100 0 10000 t i 'ud DAMPING olo 10 1 _~ a i i1 - 1 [ r.11 r ..p._.. g;;,, =. =m=, . __.y::. d 2: t_. + -. i,- nj , c., 1 3 = =r n...j + !-;7I 8 i-i ___t_ 1. j._ l ~ i + a 1 7 j 4 .._.___w_.
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h7e No. 54 Repcrt No. 44eal-1 FULL SCALE SHOCK SPECTIIUM (g Peak) -U. 1.00 10 2 100 0 10000 DAMPING d n . - ~ 8 - H,. e t 4 --. - - _2.; n-3 r i a 3 ..__.w- .=-..
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Page No. 85 Report No. 44681-1 FULL SCALE SHOCK SPECTRUM Ig peak) /., (v) 1.00 10 @ 100 0 1C000 DAMPlNG 4 olo 10. 9, ,s' -+---{ Ii 4 r s,. _ _ ____ McEhi , ~-4 ~b 4 . -4 I l r I r y-.-__. .ag,. IT f; t 4 ^ -h) 2 ~~' l 1 ! T r i l _i. e t 10 1 a a I i i. i 6 s-_-. 5 g i 4 1 I 1 I I I I 1 8 / g - + + - - - - - - ---4---- N. =_ -. E-t y s a t l C / $ IE S' p C 9 a 1 i I r J. gy i 3 i 6 - i. 89 U 7 2d i r i I; e i i y EU 8 i_ $w 8.,, 4 a g r 1 I g l I ] S 2 I l r l l 1 1 2 3 9 4 7 8 9 10 2 3 4 5 6 7 8 9 10 2 3 e 6 e F S 9 'O 100 10CC Frequency (Hz) [,_ SPEC: MEN LOCAT:ON NO. dd ~ AXIS TEST AUN NO. 6 F
Page No. 36 Report No. 446a1_1 FULL SCALE SHOCK SPECTRUM (g Peak) l V 1.00 10 2 100 0 10000 DAMPlNG lM/ol ic e 1 7 i _ e._ _7-l e e a x-g- =; 1 2 i Y 1 t t i. i 9 7 e,_ _ _ _ _- 4.. t __g 3 s 4 =~. / (m r q) _ s .= a I m E e., 2 I I 1 a B i 2 i i i t M i d. O j t . 1 7 i. s 5- -+~ ( I~ s "~.'^ 4 I I 3 __ _ q. = _.._. 2 I i i. i ... 7... 3 a .r.... .r.. io 1 10 100 1000 -rrequency (Hz) im SPECIMEN N23 LCCAT!CN NO. 153 / N,V TEST AUN NO. \\I AXIS
Page No. 87 Report No. 44681-1 FULL SCALE SHOCK SPECTRUM (g peakl mI i 1.00 10 0 100% 10000 V DAMPING y 10 e 1 7 l l 4-i e _.__4_... -,::j 2, . ; _]; r i b-3 j___ =b--.,.....t-_25 N :' --. z:g,:'a:: w Ei ' 'f! 10
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Fage No. 38 Report No. 446al-1 FULL SCALE SHOCK SPECTRUM (g Peak) w (G 1 1.00 10 $ 100 0 1000C DAMPING Q 1C 8 1 t 0 ._.9.--.
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Pace No. 99 Recert No. 44681-1 FULL SCALE SHOCK SPECTRUM (g peak) (\\s) 1.0 0 10 0 1004 10000 DAMPlNG d to s e i i r I 7 1 s v W_):* IZ'-j. e _ w. I E I I I 1 h.:1 I 4 4 s -p{ z. 4_- i i-I +1 l. I ic 9 e y 7 i F i e uu 1::- s 4 ? s -. -..} q 6.-.- a 1- ,") a
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page No. 90 Report No. 446S1-1 FULL SCALE SHOCK SPECTRUM (g peak) ,m I ~1 Q 1.0 a to a 1ca a 1000o DAMPING y 90 9 0 i I I i _ 3._.._ s _. _ ~.
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Page no. 91 Report No. 44681-1 FULL SCALE SHOCK SPECTRUM (g peak) /,i (/ 1.00 10 0 100 Q 10000 DAMPING lo io ~- o 0 +: ? l i -m t a cc : M-li. f. d. H 5.9 I I T I 1 ._-e-_ _4 +... ___,_-,.4 --p._ ~_ 21.23:; _g mg 2 g1 TZ 9-2 f +" s .~ y 't~ i -i-4 n ? +. 4 ~~. I V 1 1 ^(N ,__7._. s ,-gg) .y _a .+_.. m E -+- t 3 t7-e H_. .9 a 2 i e i i i g i .4 i 6. l. 9 g, 4, i g z, , i-bh ifj _ m.. _E g y ^ D 1-.- ha 4 a* i a i d i i x 1 I I i l } i .i i i i 2 a .. e 7 a e io a a e e e r e e io a .. a r s,,c O Frequency (Hz) t l SPEOMEN fps 2 S LOCATION NO. [s) e 'x / Axis 5S V TEST AUN NO. IC i ? e
race No. 92 Report No. 446al-1 FULL SCALE SHOCK SPECTRUM (g peak) ) \\ / ^' 1.00 10 Q 100 0 1000 DAMPING l') Plol l ,_+-.., 'j s-
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1 Fage No. 93 Report No. 4'6cl-1 FULL SCALE SHOCK SPECTRUM (g peak) ) 1.00 10 0 100 & 10000 sv DAMPING l,p. olol io I L i '~ 6 6 ,i .i i i 4 s =. a.._ ~ < , i -. - l I +i 1 ...) s =t-r -r-
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l 1 ) PAGE NO. 95 TEST REPORT NO. 44681-1 x 1 i APPENDIX III INSTRUME CATION LOG SEETS i AND INSTRUE CATICN EQUIFE:C SEE*S l All test equipnent and instrumentation used in the performance of this test program were calibrated in accordance with efle Laboracories' Quality Assurance Policies and Procedures Manual, wnien conforms to the applicable portions of ANSI N 45.2,10 CFR 50/ Appendix 2, and Military Specification MIL-C-45662A. Standards used in perfoming all calibrations are traceable to the National Bureau of Standards. h t WYLE LABORATORIES Huntsvme Fa:any i
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Page No. 112 Report No. 44661-1 DATA SHEET i Cas:emer Gm// WYLE LABOR ATORIES gj ;*-*y ?lf Jcb No. "WM~CV W9 I S'SA' Am0. Temp. Part Ho. Scec. Photo Report No. ~ ~ Start Date I'#~N l Para. Test Med. ~~
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k j ^ 2 -w -I \\ ,I l lNSTRUMENTATION EOUIPMENT SHEET 8/ W E 'b YYO/~ Test Area . lob No. Date b## Type Test [MM/U#1/0 Oyt/C fbecd Teclinician - /A #6 Customer Mcwief Serial Wyle or Catehration No. Instrinnent Manufacturer N o. No. GoitNo. Range Accuracy On Due
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.= { PAGE NO. 115 t TEST REPORT NO. 44681-1 e I I I t l APPE CIX VI 6 HISTORY OF THE NAT!!PA'.LY AGED CELLS t 4 I f I I l 1 L I .i I f' 9 ? f k I I 4 i wns Lamonaroniss i Mu tsville FACshly n i e. f 4 i J ,,,w-,y,.-,+-,y-wy-w --, w.v y-,w.wic+ +c 2r = r'=r wNue--e ww-w' r
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Page No. 116 Report No. 44681-1 ) ~- -... f~% \\m .I.: May 21, 1981 WY!F LADORATORIE3 MAY 261981 Wyle Laboratories 7800 Governors Drive West Huntsville, Ala. 35807 nivtiVtD CONTRACT; Attention: Mr. Edward A. Smith subject: Gould Purchase Order 13-81469 Ref: Wyle Laboratories - Job -No. 44681
Dear )fr. Smith:
This is to document the source, age, serial numbers of the test specimens for Qualification of Class lE batteries installed at Commonwealth Edison Ccmpany LaSalle Units 1 & 2. These are covered by Specification #J-2554; ,-s, Purchase Order 181108 and Sargent & Sundy Job #4266. } A. Ten year old Specimen Source Commonwealth Edison Co. Powerton Station Pekin, Ill. 61554 l 60 FPS-25 S/N KEW-428 (New 2/71) Battery #32 Gould Order #TK-13936 Cells procured d's 17-18-21 Aquisition negotiated through R. Karger, Electrical Engineer, Plant Operations B. Sixteen year old Specimen Source Commonwealth Edison Co. i Wankegan Station Waukegan, Ill. 60085 60 FPR-23 S/N 74662 (New 4/65) Battery #1 Gould Order #K-3223 Cells procured
- 's 46-47-48 Aquisition negotiated through L. Logsdon, Electrical Engineer, Plant Operations O_-
\\
.i ). j. Page No. 117 i Report No. 44681-1 ! ? { f! Wyle Laboratories May 21, 1981 l d il* j The foregoing specimens were tested at Wyle Laboratories during the weeks of 4/27/81 and 5/5/81 for qualification of Class lE Lead Storage Batteries jl per IEEE. Std.- 535-1979 and IEEE Std.- 450-1980. l l'I t = I j Sincerely, GOULD INC. I INDUSTRIAL BATTERY DIVISION m (f . d,j t -'s-( / g. t 6( R. W. Hopewell i i i. RhE:mn i. r j CC: R. R. Fletcher y R. L. Kreutzfeldt l. '. 1 i l i e II f 1 i l 9 'I .l -t f.
! l
- O POST-SEISMIC CAPACITY DISCHARGE O
T'*T fr E!I a O
5 PAGE NO. IV-1 TEST REPORT NO. 44681-2 /D (j SECTION IV POST-SEISMIC OAPACITY DISCHARGE TEST 1.0 REQUIREMENTS t 1) Fill out the data sheet for each cell, including cell type, serial number, and date. 2) Measure temperature and specific gravity of the cells, correct specific gravity to 77'F and record data. 3) Connect cells in series for discharge test. Leave switch open. Connect voltmeter to shunt. Set carbon pile for high resistance (see Figure IV-1, Appendix III). 4) Check all connections and take O.C.V. readings. 5) Close switch and note time. l 6) Set current by decreasing the resistance. 7) Check voltage of cells at intervals specified on data sheet f( S if multi-channel recorder is net used. (./ 8) When cell voltage drops below 1.77V, increase the frecuency of readings so as to catch the cutoff time at 1.75V. Record cutoff time. 9) Remove cells if the voltage drops below 1.5V. i 10) When the last cell drops relow 1.75V, open the knife switch. i 11) Recharge the cells, using the same wiring as if en float at i room temperature. F 12) Raise voltage limit to 2.35 v.P.C. and current limit to 250A. t 1 \\ 2.0 PROCEDURES Each group of cells that was subjected to the seismic simulation of Section III was also subjected to a Discharge Capacity Test por the above specifications. The cells were seismically tested in six (6) test series with corresponding Post-Seismic Discharge Capacity Tests. em b h w WYLE LABORATORIES h Huntsville Facility
PAGE NO. IV-2 TEST REPORT NO. 44681-2 NF 3.0 RESULTS i Notice of Anomaly 13 - Cells 3B3, 2C1, 2C2, and 2C3 did not reach 80% capacity during the Post-Seismic Capacity ( Discharge Test. Cell 3B3 gave capacity values of approximately 36% on botn of two (2) dis-charges. Cells 2Cl, 2C2 and 2C3 gave values ranging from 50% to 60% of capacity. Table IV-1 in Appendix II shows tabulated data as a result of the Capacity Discharge Tests performed on the indicated cells following seismic simulation. e d / X\\ '\\~-l \\ i i 1 1 k l l t .\\ ( ) x _ /' WYLE LABORATORIES { Huntsville Facility
't PAGE NO. IV-3 l i TEST REPORT NO. 44681-2 l i I i l i l 1 7 i APPE.' DIX I r NOTICE OF ANOMALY t. t f l 2 v 4 I \\ \\ ) WYLE LABORATORIES l l Huntsvisie Facinty i n _ _ _ _ _ _ _ ~ _ _ _, _ _
l i NOTICE OF ANOM ALY vage no. ri-4 Report No. f4681-2 44681 NOTICE NO.13 P. O. NUMB E R : 12-81469 WYLE JOB NO. f O.ACT NUMBER: - N/A C g CATEGORY: 12 SPECIMEN O PROCEDURE O TEST EQUIPMENT DATE: 2/18/81 Robert Hopewell TO: could Battery ATTN: PART NAME: Electrical sterace Batt rv PART NO. Mcx 1200. Ncv2550 TEST: 9est-seismic charee/nisc arce
- 1. D. NO.
393. 2ci. 2c2. 2c3 w Gould Generic Qualification SPECIFICATION: Plan #G68399 PARA.NO. 90 NOTIFICATION MADE TO: R. Minade DATE: 2/13/81 "** *1 R. Hopewell VIA: NOTIFICATION MADE BY: REQUIREMINTS: A string of three cells must meet 80 percent of its 3-hour ampere-hour capacity when discharged to an average final voltage of 1.75 VPC. If the initial capacity test is lest than 80 percent of rated capacity, the cells may be recharged, returned to float at, ambient temperature for a minimum period of the 72 hours and retested. If the cells fail this second capacity test, the cells will be analyzed for classifying the mode of failure (random or common) and determine whether the test shall be con-l tinued with less cell (s). ["]TIPTICNCFANCMAl,Y: UThe capacities of the four-battery units (3B3, 2Cl, 2C2, and 2C3) were noted to be considerably less than the 80 percent required in the above specification. The actual capacities were measured as follows: 1st C/D: 3B3 36.3% 2nd C/D: 3B3 36.8% 2C1 55.8% 2Cl 52.5% 2C2 See Note 2C2 54.5% 2C3 See Note 2C3 55.1%
- CTE: Discharge terminated upon 2Cl not reaching 80 percent capacity limit per customer's request.
DISPCSITION - COMMENTS - RICCMyINDATIONS: Ihe customer is currently evaluating this anomaly and will advise Wyle on their desired disposition prior to test resumption. l I \\ s 'iSTAIBUTICN. [ )] cact. TEST WITNESS ENGINEER q wes. Castomer
- ms: c. c.
QUALITY CONTROL / I c n[c., REPRESENTING ~ P9OJECT M ANAGEP /
- Scy Coerstions Cirector WYLE LABORATORIES Huntevelle FacsHty
_ ~ _..
i i 8 { PAGE NO. IV-5 a TEST REPORT NO. 44681-2 i i 1 I I. i i APPENDIX II I I TABLE 1 !i,*. J f f 1 ) f 1 i i e i i I i t i I T I 1 I WYLE LABORATORIES l Huntsyslie Faciisty -+-,-r----,,,-,_
TA h!.f : IV-I.
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'A (l'OST-SC I SMI C) v TIME TO f1ATURAI. OH INITIA1.
INITIAI.
DISCilANGC itEACil l'IllAl.
Fill Al.
ARTIFICAl.
I'l:MPEHATilf(M SPECIFIC I; ATE 1.75 VPC TEMI'EHATllHE SPI-:C I V I C CAPAC[TY CEl.l. TYPE AGING CEl.l. NO.
("F)
GRAVITY
( AMP EHi6 3 93 75 1.186 53 2C2 74 1.220 97 75 1.166 54 2C3 74 1.230 107 76 1.190 55 I
FPH-23 16 yrs - Nat.
46 77 1.226 225 241 80 1.138 134 47 77 1.224 2 31 90 1.138 128 48 77 1.224 230 79 1.140 128 i
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TAlli.E IV-I.
DIScilAf<GE DATA (l'OST-S EISM IC) (Cont i smeil)
TIME TO j
NATlHtAI. OR INITIAI.
- INITIAI, DISCHARGE RI2Cil PI NA T.
F INAI. ARTIFICAI, CEMI'ERATilRE 9I'ECI PIC RATE 1.75 VPC TEMPERATURE SPECIPIC CAPACITY CEl.I. TYPE AGING CEI.I. NO. (P) GRAVTTY (AMPERES) (MINT!TES) (*P) GRAVITY (PEPPEllT) PL'S-2 5 10 yrs - Nat 17 68 1.230 256 188 72 1.146 1 011 In 6H 1.233 202*** 72 1.146 117*** i 21 6ft 1.228 202*** 71 1.144 117*** tlCX-1680 10 yrs - Nat 1 70 1.215 410 178 87 1.130 101 l 2 77 1.215 183 85 1.135 104 l 3 77 1.212 161 86 1.135 92 { 4 75 1.210 til 1.160 92*** 5 76 1.210 122 92 1.155 68 6 76 1.210 125 90 1.155 69 1 l MCx-510 il yrs - Na t. 12 85 1.210 133 204 92 1.135 111 13 85 1.210 197 92 1.130 107 14 fl5 1.215 196 92 1.130 107 3,, 4 (D p 't1 a0 NCX-120 to yrs - Art 3I41
- 8*
l 3H2 77 1.210 312 34 lio 1.1110 19 1 383 77 1.214 50 82 1.182 28 ) 4H1 79 1.216 312 47 los 1.150 26
- U j
492 78 1.214 81 H6 1.150 45 i,', i 4n3 7H 1.212 108 83 1.150 60 1 1 e e NCX-1600 to yrs - Nat. 7 76 1.214 410 182 81 1.143 102 0 76 1.213 198 81 1.142 110 l 9 76 1.214 1814 al 1.144 101 N i 4 1 i i l t i ) 2
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i i a' PAGE NO. IV-9 i t TEST REPORT NO. 44661-2 i i a 1 i t t t i ,1 ; i i f I a l 1 i l i AFFE;OIX III f FIO'.'RE i i i l t l l 1 t k a WYLE LABORATORIES . Huntswisie racihty 5 .,-,_ -,__.__ _.-.m,-_._.,,-,_. _
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I 4 6 6 9 PAGE NO. Iy_11 TEST REPORT NO. 44681-2 i l i i a e 1 8 I I l i AFFE,TIX n. L i DATA SHgg;3 l i t t f e. l 6 I S e 1 t 9 WYLE LABORATORits Humsv no Fscarty e--, ,ry,.-,r,--,- -,-,,w,,.em.-,m.. ,,,-.,-. -,.w m.,,, mm -ve m-o---
l s i Page No. IV-12 Report No. 44681-2 4 r 1 I 1 i CAPACITY DISCHARGE DATA FRCM: 1 9 SEISMIC SERIES 1 i i Cells: lAl, IA2, lA3 1B1, 1B2, 1B3 ICl, IC2, IC3 j 1Dl, lD2, ID3 9 i i i l 1. i a 4 ( D 1 i _ _ _ - _ _ _ _ _ _ _ _ _ - _ _ _., _ - - - -.. ~. - - -... _ ....,--,.,--ww.,,.,,,-. w _... _.., ww www - m.
i . ;. -* - C C I Gould, Inc., incastrial Battery Div. Page No. IV-13 ? ::Sdure: ISD "GB-345h" Rev. 6 ~ Re, tert No. 44681-2 h Ti:e.:.1:e 2 : arge R:a; 7:1:s v .d 0" ?.t ej41 C K' ~~ C I C 7 0 ; e ' t. q,,,. 3 l l /r'/ /A i /dJ I lh) l ' r.l l l l 1 I le l i' l>'! Id I l l l l J..- .tu l /2d I /2 0 l vc l l l l l l l l I A,t I 'n l T) I . l l l l l l i i lus I 5h i I - . l.. ,1 I i l I l, ;;;' 13's l l 1 i lo ce b ct! 2 m!a ed 19/5 13 asl_, ; ! ? ml I. e.. I Ir l l H 33 lp./d ? 171.m /Il ksd! lTl l I l' 3 b x3I; a; I; .- 1 1.J~l ! 1 l l i l/c cc l? m ! '::]12x.'i .k ?t i 12 2 I l I b al 2 / l. sel V. ' ;gl 1._: l i j l J 3 ; b.2all u 9/ 12 :+'3l ' ml lD ! l I i l l D.2 7/l.).:- l2 11 4 -;. I I,?I l l i i l i l i i I I I I l l 1 , l-l l l l l l l i I:. l e, - i 1. r-e. Q <,. L 1,.. I 9; I I l l l 1 1 , M i 'l i l l I I i l l l l 1 l I I I I I I I I I I i i l I i i I I i l l i i l l I I I I l I l I i i i l I I i I i i I I I l i l i I l I I i I l I l I l t I ~ l l l l l l I l l I I I i I I l i i I l I l I I i I I I l t I I I l l l l l 1 I I l I I I i I, I i i i i i i l l l 1 l 1 I l l l % \\ "~ /*Cate: ' / ,j Scec: men Failec Testec Sy ^ Scec: men Passee witness Cate: ) NC A Wnt:en Shee: No. ~ ct J
j..: .:. -- ci i Gould, Inc., industrial Eattery Div. j Fr:redure: 150 0 E-3 L5L Rev. 6 ho 81-2 R c .l
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.=.: ..:. --::1 huld, Inc., !ncastriel Eattery Div.
- e e:
ISD 5-M ev. 6 R r o 81-2 ..c. J. '. e D C.~..$.!s
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i PAGE NO. V-1 TEST REPORT NO. 44681-2 l t l i SECTION V 1 i GOULD, INC. TEST PROCEDURE t t 4 l ? i i A 1 l s WYLE LABORATORIES i Huntsvdle Facility ? j l 4 .. -.. - -.. -.. - - - -.. - - -. -.... ~.. - -
Page No. V-2 Report No. 44681-2 FLCAT TEST PROCEDURE: CALCIUM & PLANTE' objective: To float stationary cells to 160'F at 2.19 - 2.25 V.P.C. for 50, 100, 150 and 200 days. Materials: Power Supplies EMI Model SCR-10-210 Cells (See Wiring Diagraml Inter-cell Buss Wiring Ovens i. 5 Voltmeter Shunts & Knife Switches 3 Thermometer Procedures: 1) Measure O.C.V., temperature and specific gravity of each cell. Record on data sheet. Check elec-trolyte levels; add water as necessary. i 2) Place cells in the oven. 3) Connect cells per Figure 2. (Figure 2 is based on S Table 3, an estimate of the float currents at 160*F. Place the thermometer in the cells such that 160'F is visible.) 4) Set the voltage limits of the power supplies per Figure 2, and the current limits at 275 amps. i ,i 5) With the power supplies on, close the knife switches. i i 6) After 15 minutes, measure the voltages of the cell strings. They should be between 6.57 and 6.75 volts. l The red " voltage" indicators on the front panels of the power supplies should be on. If the " current" i light is on, there is probably a fault in the wiring. Open the knife switch, turn off the power supply and 3 check the wiring. 71 If the voltages are correct, then close the oven door and heat the cells to 160'F +2*F. l 8) While the cells are heating, check the power supplies I to be sure that the test is voltage controlled (red f " voltage" light on). \\- l t I
w u. Report No. 44681-2 Float Test Procedure: Calcium & Plante' / Page Two - \\ ~ 9) When the temperature has stabilized and the voltage is still correct, the proper test conditions are established. 10) Ea'ch working day, check that the temperature and voltage requirements are within specification. 11) Every two to three days, check electrolyte level; add water as necessary. 12) Every 50th day, shut off the oven containing the appropriate group, and allow the cells to cool while still on float. 13) Remove cells in the following regime (see Figure 2): 1-2 FPS-ll 3-FPS-25 3-NCX-2550 i 1-2 MCX-340 3-MCX-595 1-2 MCX-600 3-NCX-1200 4 e G 5 4 n h _l k h
OU O od TABLE 3 0 F At3TICIPATED FLOAT CURREllT AT 160 Based on tafel curve sliowisig that 2.25 VDC; corresponds to SinA/100 A-liours at 8-ilour rate for calcium stationary cells on float. Cell Type FPS-ll FPS-25 MCX-340 MCX-595 NCX-600 NCX-1200 NCX-2550 1 8-Ilour capacity / 415 996 340 595 600 1200 2550 1 EE 1 m da Cell ( A-ilours) O* " i.f Cell: Float 0.02 0.05 0.02 0.03 0.03 0.06 0.13 mo f a Current - Room I" Temp. (Amps) 7 Cell: Float 0.5-1.0 1.2-2.4 0.5-1.0 0.7-1.4 0.7-1.4 1.5-3.0 3.2-6.4 w i i Current - Range @ 160 F (Amps) i 3 e i 4 e sow-e -w.. opg
JISMIC TEST PROGRAM Page Eo. V-5 Report No. 44681-2 Three-hour rate constant current discharge. Test: objective: To determine the useful life of thermally aged y stationary cells. Materials: Voltmeter i Cables, Connectors, Bolts, Nuts Hydrometer Knife Switch - 700A Min. Thermometer Carbon Pile i Shunts & Dedicated Voltmeter 100A, 200A, 300A, 700A i Insulated tools for making connections. Data Sheets ~ FollowtestsequenceinTable2;hix3-hourdischarges} Procedure: 1) l will be required at each 50-day intEnrE ~ ~~ 2) Fill out the data sheet for each cell, including cell type, serial number and date. b Measure temperature and specific growth of the cells; V 3) F and record data. correctgpecificgravityto77 4) Connect cells in series for discharge test (see Tables 1 and 2). Leave switch open (see Figure 1). Connect voltmeter to shunt. Set carbon pile for high resistance. 5) Check all connections and take O.C.V. readings. 6) Close switch and note time. r 7) Set current by decreasing the resistance. 8) Check voltage of cells at intervals specified on data sheet if multi-channel recorder is not used. 9) When cell voltage drops belcw 1.77V, increase the fre-t L quency of readings se as to catch the cutoff time at
- 1. 7 5V..
Record cutoff time.
- 10) Remove cells if the voltage drops below 1.5V.
- 11) When the last cell drops below 1.75V, open the knife switch.
uJ
- 12) Re-charge th'e cells, using the same wiring as if on float at room temperature.
Raise voltage limit to 2.35 V.P.C. and current limit to 23o3, 1> 13)
Page No. V-6 Report No. 44681-2 i DISCHARGE DATA SHEET l t i i t Cell Type: Date of Discharges Serial No: 3-Hour Test / Factory: Days on Float or Overcharge: Years in Service: Cell Temperature: Specific Gravity: Voltage Readings: 0.C.V. l 15 Min 30 Min l 1 Hour lh Hours 2 Hours 2 Hours 3 Hours Time to 1.75 V.P.C. S 9 e 1 o 9
I FIGURE 1 1 i I SCllEMATIC OF DISCilARGE TEST LAYOUT t i i V h a ea o v ~ 1 CA RBON 0 (D 9* { f 'A
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(B O.) H I 1 M l 4 3 I, 4 t i l 1 i I I i 4 k i i 1
P CilA ^gAND CELLS C All LE S I '/.E 7 DISCilARGED,j?RY 50 DAYS Y TO BE Call Size FPS-ll FPS-25 MCX-340 MCX-595 NCX-600 NCX-1200 NAX-1200 NCX-2550 No. of Cells l' - 2' 3 1 - 2' 3 1-2 3 4-5 3 I Group Time / Aging Time / Aging Time / Aging 1-2 T/T Aging 3 Aging Temp. Temp. Temp. 3-llr. Rate 107 256 80 155 156 312 312 662 (Amps) Min Power 5 2.0 gy 1.0 1 Rating (KW) 1.5 '8 j Carbon Pile nz Crble Size 4 3/O 4 1 1 4/0 4/0 750MCM z. - y (AWG) t* 8 7 tJ TABLE 2 DISCifARGE TEST SEQUENCE EVERY 50 DAYS 1-2 Cells 1) HCX/NAX 1200 String of 7-8 Cells 4) MCX-340
- 2) ' MCX-595/NCX-600 String of 4--5 Cells 5)
FPS-25 Cell String 3-Cs11 String 6) FPS-ll 1-2 Cells 3) HCX-2550 .e+ ,,W .w. .+ ... +.
p oA; ST PROCEDURE: CALCIUM PLANT 2 Page No. V-9 Report No. 44681-2 0 objective: To float stationary cells at 160 F at 2.19 - 2.25 v.P.C. for 50, 100, 150 and 200 days. Materials: Power Supplies EMI Model SCR-lO-210 Cells (See Wiring Diagram) Inter-cell Buss Wiring ,i ovens Voltmeter i Shunts & Knife Switches Ther=ometer Procedure: 1) Measure O.C.V., temperature and' specific gra-vity of each cell. Record on, data sheet. , Check electrolyte levels; add, water as necessary. 2) Place cells in the oven. 3) Connect cells per Figure 2. (Figure 2 is i based on Table 3, an estimate of the float currents at 160 F. Place the thermometer 0 in the cells such that 160 F is visible.) 4) Set the voltage limits of the power supplies ~ perFigure2,andthecukrentlimitsat275 amps. 5) With the power supplies on, close the knife switches. 6) After 15 minutes, measure the voltages of the cell strings. They should be between 6.57 and 6.75 volts. The red " voltage" in-dicators on the front panels of the power supplies should be on. If the " current" light is on, there is probably a fault in the wiring. Open the knife switch, turn off the power supply and check the wiring. 3 7) If the voltages are correct, then close the 0 oven door and heat the cells to 160 F 12 F. .) 8) While the cells are heating, check the power supplies to be sure that the test is voltage controlled (red " voltage" light on). \\
Float Test Procedure: Page No. V-lO Report No. 44681-2 Calciu:n t, Plants' f Paga Two 9) When the temperature has stabilized and the voltage is still correct, the proper test conditions are establishad. 10) Each working day, check that the temperature and voltage require:nents are within specifi-cation. 11) Every two to three days, check electrolyte ~ level; add water as necessary. 12) Every 50th day, shut off the oven containing the appropriate group, and allow the cells to cool while still on float. 13) Remove cells in the j'ollowing regime (see Figure 2) : 1-2 FPS-ll 3-FPS-25 3-NCX-2550 1-2 MCX-340 3-MCX-595 1-2 MCX-600 3-NCX-12OO l l v I t O I e .r- -,.m--, -cr
~ 4 Page No. V-ll Report No. 44681-2 i DATA SHEET t FLOAT TEST CALCIUM & PLANTE' Date: i Cell Model No. Cell Serial No. Test Group: Time-Temperature Aging (Check One) t i a _ Sp. Gr. Temperature O.C.V. 4 Date_ Water Additions 4 8 1 i i i l 4 o 3 t 6 1 o E A i +-..,,-,--.7-r- ..-v, y w. .,gy..w,.--
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O o s TABLE 3 0 F ANTICIPATED FLOAT CURRENT AT 160 Based on tafel curve showing that 2.25 VPCs i corresponds to SmA/100 A-Ilours at 8-ilour rete for calcium stationary cells on float. Cell Type FPS-ll FP3-25 HCX-340 MCX-595 NCX-600 NCX-1200 NCX-2550 1 I 8-Ilour Capacity / 415 996 340 595 600 1200 2550 4 g'O M y Cell (A-Ilours) j O* "E @ *? Cell Float 0.02 0.05 0.02 0.03 0.03 0.06 0.13 i Current - Room $U Temp. (Amps) 7 Cell Float 0.5-1.0 1.2-2.4 0.5-1.0 0.7-1.4 0.7-1.4 1.5-3.0 3.2-6.4 j Current - Range G 160" F (Amps) ] W 4 e 1 I I i
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mm-. Report No. 44681-2 CORROSION & GRID GROWTH v i,. TIME vs. AC'20 AL CELLS ACCELERATED TESTING O To determine the correlation for grid Objective: growth or corrosion vs. time between stationary cells which have undergone l accelerated aging and those taken from actual float service. I . Materials: 18" Vernier t Data Sheet Hoist or Lift Truck Saw voltmeter Hydrometer ~ Thermometer ~ Lifting Strap Spreader Bar Procedures: 1) Fill in data sheet (see attached sample) including cell model number, serial number, years in service t or days on test. 2) Measure specific gravity and temperature, correct ~ 0 ~ ~ specific gravity to 77 F. i j Note acid level and O.C.V. (see data sheet). ~ 3) 4) Hang the cell by the terminals, using a crane or lift truck. Use a strap which is non-conductive !~ to avoid shorting the cell. [ 5) Cut the jar away from the cover. g I 6) Carefully raise the element, allowing the excess acid to drip into the jar. I 7) Lay the element down such that the terminals are ~ " 'away from the operator and that the positive ter-l minal is to the right and the negative terminal i is to the left. l 8) Measure I.R. from the positive terminal to the base of the positive plate which is to be removed. Calcium and Plante' Oniv: g J 9C) Cut the plate out of the element. a e I -..w ,,~ ---.--,,,.,,,. _,.~.,., --. .-,,~,..~,,,,.,c.,..,.,, ,-r .-~--..n .......~~.- ~... - -..------ --
Page No. v-18 Corrosion & Grid Growth <s. Tima Report No. 44681-2 Accelerated Testing vs. Actual Cells Page Two i O 10C) Measure plate width at top, middle and bottom in that order. llc) Measure plate height at the left, middle and right i in that order s 12C) Discard.the plate. 13C) Repeat steps 8 - 13C for each plate. Antimony Only: 9A) Cut the positive plates out of the element such that the lug size is as close to an as-cast con-dition as possible. Tag the grids, numbering them in the order in which they were removed. Repeat steps 8 and 9A for each plate. 10A) Wash the active material out of the grids. 0 IlA) Dry the grid at 180 F and weigh. 4 12A) Remove the oxide film by immersion in sodium mannitol solution per Gould Material Test Procedure C-125. 13A) Theroughly rinse and even-dry the grid. 14A) Weigh the cleaned, dried grids. ( 15A) Enter the differences. 1 167/C) Calculate t weight loss for antimony and 4 vertical and horizontal growth for calcium and.plante' types. Guy: " fl<u y <s'u.a k w w o m,,/p i -) M p, e. <- twe ule,u Gh,y uff ,7 3, C A h 4 7%u &.chp w:// Hgsh, nh, f,,4 y,i, _ __}}