ML20072J452

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Rev 1 to Preservice Insp Program Plan:Standby Liquid Control Sys
ML20072J452
Person / Time
Site: Perry  FirstEnergy icon.png
Issue date: 10/06/1982
From: Ahmed A
NUCLEAR ENERGY SERVICES, INC.
To:
Shared Package
ML20072J424 List:
References
80A4431, NUDOCS 8303300025
Download: ML20072J452 (19)
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Text

4 mur DOCUMENT NO. 80A %31 REV. 1 11 " NUCLEAR ENERGY SERVICES,IN . PAGE I nF 19 i

PSI PROGRAM PLAN:

STANDBY LIQUID CONTROL SYSTEM PERRY NUCLEAR POWER PLANT, UNIT 1 Prepared For CLEVELAND ELECTRIC ILLUMINATING COMPANY Project Appilcation Prepared By g Date APPROVALS TITLE / DEPT. S1GN ATU R E DATE l ISI Programs Engineering Mgr. A7 3 0 !82-.

Project Manager 4 /0[6/82

'Ouality Assurance Manager 2+,./f4.2d. h VM t /b/4 '/TR_

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an MTnnii rn nnnu vo t'a IliULLLU bur i VA.iO owl.V f I 18 8 AMP lS E) 8303300025 830321 PDR ADOCK 05000440 E PDR FORM # NES @$.gg .

80^**31

~ oocumeur no.

HVISION LOG . D PAGE op NUCLEAR ENERGY SERVICES, I,NC.

E "fo ' OATE PA$, DESCRIPTtON p g A{ROVAL 1 11/2/82 l4 &S CRA No. 2895 - Incorporate the customer ,

comments. #

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I FOW e NE3 206 2'83 - - - - - - - - - - - - - - - - - -

, DOCUMENT NO.

3 19 11* NUCLEAR ENERGY SERVICES, INC.

TABLE OF CONTENTS Page.

1. INTRODUCTION 4
2. SYSTEM DESCRIPTION 4 2.1 Exemptions 4 2.2 Exceptions 4 2.3 Classifications 4 2.4 Calibration Standards 7 2.5 Isometric Figures and Sketches 7
3. PROGRAM PLAN AND SCHEDULE 8 System Classification Figures 9 Weld Map Figures 10-11 Schedule Sheets 12-19 Tables 2.1 .. System Exemptions 5 2.2 System Exceptions (provided later)-

2.3 System Classifications 6 2.4 System Referenced Calibration Standards 7 2.5 System Isometric Figures 7 l

FORM # NES 205 2/80

0A%31 DOCUMENT NO.

mr i 1* NUCLEAR ENERGY SERVICES, INC, STANDBY LIQUID CONTROL SYSTEM

1. INTRODUCTION This document has been prepared to (1) delineate system-specific, itemized Preservice Inspection (PSI) requirements and, (2) present appropriate diagrams locating the areas for examination. All components in the Standby Liquid Control (SLC) System required to be examined by ASME BPV Code,Section XI, are included.

The General Reference Text, NES Document 80A4420 presents the development and required procedural information for the PSI Program Plan generic to all systems

. examined.

2. SYSTEM DESCRIPTION 2.1 EXEMPTIONS The portions of the SLC System that are exempted from examination as allowed by ASME BPV Code Section XI, and as described in the General Reference Text, are presented in Table 2.1 2.2 EXCEPTIONS Exception may be taken to code requirements of examination where access is not possible due to design limitations. Provision for such exception is presented in the General Reference Text. Exceptions that are taken to required exams of the SLC System are itemized in Table 2.2 (Later).

2.3 CLASSIFICATIONS l, This system's piping and instrumentation diagrams have been reviewed and Quality Group A, B, and C (ASME Code Class 1, 2, and 3) boundaries have been established as required by ASME Code Section XI, IWA-1400. The General Reference Text discusses the basis for these determinations.

Diagrams delineating these boundaries for the SLC System are presented in Figure B-4. SLC System classification and boundaries are presented in Table 2.3 b

1 l

FORM # NES 205 2/80

TABLE 2.1 mur SYSTEM EXEMPTIONS nev. 1 11 PAGE oF 5532 PERRY PREPARED BY DATE 10fAL PROJECT CHECKED 8Y @ nATE ##[82 b 2" 7

$ag wE SYSTEM SYSTEM P&I 2g BASIS FOR f$ f TITLE DESCRIPTION DIAGRAM h~ EXEMPTION A C41 SLC Component Connections, Piping 0-302- E Piping 1" nominal size and smaller and associated valves of 1 inch 591 Rev B exempted as per ASME Sectoin XI, nominal size and smaller Code IWB-1220(b) S '78 Addenda B C41 SLC All Quality Group B Piping 0-302- E All component connections, Piping &

591 Rev B associated Valves, and vessels (and their supports) that are 4 in. nominal pipe size & smaller are exempted as per ASME Section XI, IWC-1220(d) S '75 b Addenda M

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TABLE 2.3 mur SYSTEM CLASSIFICATION REv. O pace 6 og 19 11 5532 PERRY PREPARED By 1 nATE d!N L

PROJECT CHECKED BY ,

DATE f

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hg SYSTEM TITLE SYSTEM DESCRIPTION P Si i DIAGRAM y g BASIS FoR EXEMPTION A C41 SLC lh" D2-1 Injection line from 12" D-302- -

Non-Exempt Dl-1, HPCS line up to Valves 691 Rev B C41-F004 A&B B C41 SLC 4" 32-2 line from SLC D-302- -

Storage tank up to the inlet of 691 Rev B injection pumps COOL A&B including cross connects and test lines B C41 SLC lh" E2-2 outlet line from pumps D-302- -

C001 A&B up to the Valves 691 Rev B C41-F004 A&B including cross connects and test lines i

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80A4431 DOCUMENT NO.

mr 1 NUCLEAR ENERGY SERVICES, INC..

7 19 2.4 CALIBRATION STANDARDS Table 2.4 lists the Calibration Standards for ultrasonic examinations sche'duled for the SLC System. All calibration standards are to be retained on site.

Design drawing documents are presented in Table 3.5 of the General Reference Text.(Later)

TABLE 2.4 SLC System: Referenced Calibration Standards Title Line Class Schedule Material PY-12-080-CS 12" Dl-1 Sch-80 SA106 Grade B 2.5 ISOMETRIC FIGURES AND SKETCHES The piping isometric figures listed in Table 2.5 show the identification and location of areas for the SLC System requiring examination. Sketches may also be included that illustrate or locate areas of components requiring identification for examination.

TABLE 2.5

SLC System Isometric Figures l

l 12-01 Revision 0 12-02 Revision 0 l

l l

FORM #NES 205 2/80

DOCUMENT NO. 80A4431 PAGE 8 OF 19 NUCLEAR ENERGY SERVICES, INC,

3. PROGRAM PLAN AND SCHEDULE The specific PSI examination requirements are defined in the PSI Program Plan and its schedule tables. Each weld or other examination area is designated by a unique identification number, and then described. Also identified are applicable examination category, method, procedure number, any calibration standard number referenced for ultrasonic examination, and the zone in which the examination area is located, as described in Section 3 of the General Reference Text.

Examination items are first divided according to the weld or hanger isometric figure that they appear. on. Multiple examination requirements of the same component are listed separate in the schedule tables. Component examinations or component bolting

- follow the piping weld examinations for each system. Manger examinations appear as the next section, followed by the hydrovisual examination requirements.

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Preservice_ Inspection- 5532 Perry ggy o PAGE _lbOF [3_ -

PROJECT CAllORATION CODE ITEM COMPONENT COMPONENT PROCEDURE BLOCK CODE EXAM ZONE No- IDENTIF6 CATION DESCRIPTION NUMBER (if appicble) CATEGORY METHOD No. REMARKS PIPING WELDS

1. 1-C41-0001 12" Pipe to Sweepolet 80A0186 PY UT 080-CS B-J 80A0183 N/A PT
2. 1-C41-0002 3" Sweepolet to Pipe 80A0183 N/A B-J PT
3. 1-C41-0003 3" Pipe To Reducing Elbow 80A0183 N/A B-J PT
4. 1-C41-0004 3" x in" Reducing Elbow to Pipe 80A0183 N/A B-J PT
5. 1-C41-0005 lYa" Pipe To Elbow 80A0183 N/A B-3 PT l

l l 6. 1-C41-0006 In" Elbow to Pipe 80A0183 N/A B-J PT

7. 1-C41-0007 lY2" Pipe To valve F008 80A0183 N/A B-3 PT
3. 1-C41-0008 In" Valve F008 to Pipe 80A0183 N/A B-J PT ac ,, , no -__ -__

SYSTEMStandby Liquid _ Control-BY- DATE: 61 REFERENCE DRAWING: IN- PROGRAM PLAN AND SCHEDULE Aek A K oATE:

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Preservice Inspection 5532 Perry O REV PAGEI._3 Od9 PROJECT CAtl8 RATION CODE ITEM COMPONENT COMPONENT PROCEDURE BLOCK CODE EXAM ZONE NO. BOENTIF6 CATION DESCRIPTION NUMBER (if apphcable) CATEGORY METtOO NO. REMARKS PIPING WELCS

9. 1-C41-0009 IM" Pipe to Tee 80A0183 N/A B-3 'T
10. 1-C41-0010 IM" Tee to Reducer 30A0183 N/A B-3 ?T
11. 1-C41-00l l In" Tee to Pipe 80A0183 N/A B-3 PT
12. 1-C41-0012 In" Pipe to Valve F007 80A0183 N/A B-3 ?T
13. 1-C41-0013 in" Valve F007 to Pipe 30A0183 N/A 3-3 'T
14. 1-C41-0014 ln" Pipe to Elbow 80A0183 N/A 3-3 'T
15. 1-C41-0015 ln" Elbow to Pipe s0A0183 N/A B-3 )T
16. 1-C41-0016 In" Pipe to Elbow $0A0183 N/A B-3 'T i
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SYSTEM. _ Standby-Liquid-Control ** ^

REFERENCE ORAWING: I2 01- PROGRAM PLAN AND SCH$DULE APP:

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DATE: D .

Preservice Inspection 5532 Perry REv 0 PAGE IN & 11-PROJECT CAUBRATION CODE ITEM COMPONENT COMrONENT PROCEDURE BLOCK CODE EXAM ZONE No. IDENTIFICATION DESCRIPTION NUMBER (if applicable) CATEGORY METHOO No. REMARKS PIPING WELDS

17. 1-C41-0017 IVa" Elbow to Pipe 80A0183 N/A B-3 PT
18. 1-C41-0018 In" Pipe to Elbow 80A0183 N/A B-3 PT
19. 1-C41-0019 in" Elbow to Pipe 80A0183 N/A B-J PT
20. 1-C41-0020 lYa" Pipe to Elbow 80A0183 N/A B-J PT
21. 1-C41-0021 In" Elbow to Pipe 80A0183 N/A B-3 PT
22. I-C41-0022 In" Pipe to Elbow 80A0183 N/A B-3 PT
23. 1-C41-0023 Ih" Elbow to Pipe 80A0183 N/A B-3 PT
24. 1-C41-0024 IVa" Pipe to Tee' 80A0183 N/A B-J PT I i

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sysw standby Liquid. control * ^

REFERENCE DFMWING: 12-01 PROGRAM PLAN AND SCHEDULE APP:

c DATE: O Preservice Inspection 5532 Perry ggy o p3gg 15 gp 19 PROJECT CAUBRATION CODE ITEM COMPONENT COMPONENT PROCEDURE BLOCK CODE EXAM ZONE NO, IDENTIFICATION DESCRIPTION NUMBER (ll applicable) CATEGORY METHOD NO. REMARKS PIPING WELDS

25. 1-C41-0025 in" Tee to Reducer 80A0183 N/A B-3 PT
26. 1-C41-0026 In" Tee to Pipe 80A0183 N/A B-J PT
27. 1-C41-0027 IV2" Pipe to Valve F006 80A0183 N/A B-J PT
28. 1-C41-0028 in" Valve F006 To Pipe 80A0183 N/A B-3 PT
29. 1-C41-0029 in" Pipe to Tee 80A0183 N/A B-J PT i
30. 1-C41-0030 in" Tee to Reducer 80A0183 N/A B-J PT
31. 1-C41-0031 In" Tee to Pipe 80A0183 N/A B-3 PT l

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i 2-0{ PROGRAM PLAN AND SCH$DULE gc ]l Preservice Inspection 5532 Perry O REV PAGE OF PROJECT CALIBRATION CODE ITEM COMPONENT COMPONENT PROCEDURE BLOCK CODE EXAM ZONE No. 6DENTIFICATION DESCRJPTION NUMBER (if apphcable) CATEGORY METHOD No. REMARKS PIPING WELDS

1. 1-C41-0032 In" Pipe to Elbow 80A0183 N/A B-J PT
2. 1-C41-0033 1h" Elbow to Pipe 80 A0183 N/A B-J PT
3. 1-C41-0034 lY2" Pipe to Elbow 80A0183 N/A B-J PT
4. 1-C41-0035 In" Elbow to Pipe 80A0183 N/A B-J PT
5. 1-C41-0036 In" Pipe to Elbow 80A0183 N/A B-J PT l
6. 1-C41-0037 In" Elbow to Pipe 80A0183 N/A B-3 PT l

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7. 1-C41-0038 Ih" Pipe to Elbow 80A0183 N/A B-J PT l

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8. 1-C41-0039 In" Elbow to Pipe 80A0183 N/A B-3 PT t

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SYSTEM: Standby Liquid Contr.ol CY: k DATE: 0 El 12-02 PROGRAM PLAN AND SCHEDULE ,g; Az om. 9%-2_ ,

gmN .reservice inspection ^ 5532 Perry 17 19 REV O PAGE OF PHoJECT CALIBRATION CODE ITEM COMPONENT CouPONENT PROCEDURE BLOCK CODE EXAM ZONE No. 60ENTnF6 CATION DESCRPTION NUMBER (ifaar ncah@ CATEGORY AETHOO No. REMAHKS PIPING WELDS

9. 1-C41-0040 In" Pipe to Elbow 80A0183 N/A B-3 PT
10. 1-C41-0041 In" Elbow to Pipe 80A0183 N/A B-3 PT
11. 1-C41-0042 In" Pipe to Tee 80A0183 N/A B-3 PT
12. 1-C41-0043 In" Tee to Pipe 80A0183 N/A B-3 PT
13. 1-C41-0044 In" Pipe to Elbow 80A0183 N/A B-3 PT
14. 1-C41-0045 In" Elbow to Pipe 80A0183 N/A B-3 PT
15. 1-C41-0046 in" Pipe to Elbow 80A0183 N/A B-3 PT
16. 1-C41-0047 In" Elbow to Pipe 80A0183 N/A B-3 PT

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sysTEu standby _ Liquid atrol. ** ^

REFERENCE DRAWING: 2-02_ PROGRAM PLAN AND SCH$DULE App dl< DATE: U

  • Preservice Inspection 5532 Perry O IS REV PA"aE M9 PROJECT CAUBRATION CODE ITEM COMPONENT COMPONENT PROCEDURE BLOCK CODE EXAM ZONE NO. IDENTIFICATION DESCRIPTION NUMBER (If appucable) CATEGORY METHOD NO. REMARKS l'IPING WELDS
17. 1-C41-0048 in" Pipe to Valve F038A 80A0183 N/A B-3 PT
18. 1-C41-0049 in" Valve F038A to Pipe 80A0183 N/A B-3 PT
19. 1-C41-0050 in" Pipe to Valve F004A 80A0183 N/A B-3 PT -
20. 1-C41-0051 lYa" Tee to Pipe 80A0183 N/A B-3 PT
21. 1-C41-0052 in" Pipe to Elbow 80A0183 N/A B-3 PT
22. 1-C41-0053 in" Elbow to Pipe 80A0183 N/A B-3 PT
23. 1-C41-0054 15" Pipe to Valve F038B 80A0183 N/A B-3 ?T
24. 1-C41-0055 th" Valve F038B 'to Pipe BOA 0183 N/A B-3 ?T t

Standby Liquid Control HEL'ii sy'. ~M DATE-C E SYSTEM ~

12-02 . PROGRAM PLAN AND SCHEDULE Am 4' ( ATE: 7 .

""*hENice s inspection $532 Perry O 19./n l9 REV PAGE OF ,

PROJECT CODE ITEM COMPONENT COMPONENT PROCEDURE BLOCK CODE EXAM ZONE NO. IDENTIFICATION DESCRIPTION NUMBER (11 apphcable) CATEGORY METHOD NO. REMARKS PIPING WELDS

25. I-C41-0056 lya" Pipe tO Valve F0048 80A0183 N/A B-3 PT l

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