ML12040A077

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NEDO-33697, Revision 1, Columbia Generating Station Power Range Neutron Monitoring System Design Analysis Report
ML12040A077
Person / Time
Site: Columbia Energy Northwest icon.png
Issue date: 01/31/2012
From:
GE-Hitachi Nuclear Energy Americas
To:
Office of Nuclear Reactor Regulation
References
DRF Section 0000-0139-4778 R2 NEDO-33697, Rev. 1
Download: ML12040A077 (105)


Text

LICENSE AMENDMENT REQUEST TO CHANGE TECHNICAL SPECIFICATIONS IN SUPPORT OF PRNM AND ARTS / MELLLA IMPLEMENTATION - Attachment 12 NEDO-33697, Revision 1 Columbia Generating Station Power Range Neutron Monitoring System Design Analysis Report January 2012 (non-proprietary version)

HITACHI GE Hitachi Nuclear Energy NEDO-33697 Revision 1 DRF Section 0000-0139-4778 R2 January 2012 Non-ProprietaiyInformation-ClassI (Public)

Columbia Generating Station Power Range Neutron Monitoring System Design Analysis Report CopyIright 2012 GE-HitachiNuclearEnergy Americas LLC All Rights Reserved

NEDO-33697 Revision 1 Information Notice This is a non-proprietary version of the document NEDC-33697P, Revision 1, which has the proprietary information removed. Portions of the document that have been removed are indicated by an open and closed bracket as shown here ((.

IMPORTANT NOTICE REGARDING THE CONTENTS OF THIS REPORT Please Read Carefully The design, engineering, and other information contained in this document is furnished for the purpose of supporting the Columbia Generating Station license amendment request for a power range neutron monitor system upgrade in proceedings before the U.S. Nuclear Regulatory Commission. The only undertakings of GEH with respect to information in this document are contained in the contracts between GEH and its customers or participating utilities, and nothing contained in this document shall be construed as changing that contract. The use of this information by anyone for any purpose other than that for which it is intended is not authorized; and with respect to any unauthorized use, GEH makes no representation or warranty, and assumes no liability as to the completeness, accuracy, or usefulness of the information contained in this document.

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NEDO-33697 Revision 1 Revision Summary Revision Change Summary 0 Initial Revision 1 Updated revision numbers in the references of NEDC-33685P and NEDC-33694P (Enclosure 1).

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NEDO-33697 Revision 1 Table of Contents

1. In tro du ctio n ................................................................................................................................ 1 1.1 .S c o p e .................................................................................................................................... 1 1.2.R eport Structure ...................................................................................................... . . .. .1
2. Com m unications ............................................................................................................ ....1
3. System, Hardware, Software, and Methodology Modifications .......................................... 5 3.1.Deviations from Previously Approved LTR .................................................................. 5 3.2.Review of Enclosure B Documents ................................................................................ 5
4. IEEE Standard 603 Clause 5.6, Independence ..................................................................... 7 4.1 .Physical and Electrical Independence ............................................................................ 7 4.2.Communications Independence ..................................................................................... 7
5. IEEE Standard 7-4.3.2 Clause 5.6, Independence ............................................................... 9 6 . Referen ces ................................................................................................................................ 10 , DI&C-ISG-04 Compliance ............................................................... El-1 , CGS PRNMS Hardware, Software, and Software Development Changes ........ E2-1 iv

NEDO-33697 Revision 1 ACRONYMS AND ABBREVIATIONS Term Definition ABA Amplitude Based Algorithm A/D Analog/Digital AGAF APRM Gain Adjustment Factor APRM Average Power Range Monitor AR As Required ARTS Average Power Range Monitor, Rod Block Monitor Technical Specification Improvement Program ASP Automatic Signal Processor ATWS Anticipated Transient Without Scram BTP Branch Technical Position CAL Calibrate CCF Common-Cause Failure CGS Columbia Generating Station CMOS Complementary Metal-Oxide Semiconductor CPU Central Processing Unit CRC Cyclic Redundancy Check CTP Core Thermal Power D/A Digital/Analog DI&C-ISG Digital I&C Interim Staff Guidance DMA Direct Memory Access DRF Design Record File DSS-CD Detect and Suppress Solution-Confirmation Density EEPROM Electrically Erasable Programmable Read-Only Memory EMC Electromagnetic Compatibility ENW Energy Northwest EPRI Electric Power Research Institute EPROM Electronic-Programmable Read-Only Memory FAT Factory Acceptance Testing FDI Field Disposition Instruction FDDI Fiber Direct Data Interface FMEA Failure Modes and Effects Analysis v

NEDO-33697 Revision 1 Term Definition FO Fiber Optic FRD Firmware Release Description GAF Gain Adjustment Factor GEDAC General Electric Data Acquisition & Communication GEH GE-Hitachi Nuclear Energy Americas LLC GEIO General Electric Input Output GGNS Grand Gulf Nuclear Station GRBA Growth Rate Based Algorithm HDL High Density Logic HICR Highly-Integrated Control Room HVPS High Voltage Power Supply IEEE Institute of Electrical and Electronics Engineers I&C Instrumentation & Controls IC Integrated Circuit INOP Inoperable 1/0 Input/Output 10 Input Output ISG Interim Staff Guidance I/V Current-Voltage LAR License Amendment Request LPRM Local Power Range Monitor LTR Licensing Topical Report MCR Main Control Room MELLLA Maximum Extended Load Line Limit Analysis NIC NUMAC Interface Computer NRC Nuclear Regulatory Commission NUMAC Nuclear Measurement Analysis and Control NUREG Nuclear Regulatory Commission Regulation NVRAM Non-Volatile Random Access Memory ODA Operator Display Assembly ODIO Open Drain Input/Output vi

NEDO-33697 Revision 1

ýTerm

  • Definition OP AMP Operational Amplifier OPER Operate OPRM Oscillation Power Range Monitor OS Operating System PCI Power Range Communication Interface PDMS Product Data Management System PL Programmable Logic PLD Programmable Logic Device PPC Primary Plant Computer PRNM Power Range Neutron Monitor PRNMS Power Range Neutron Monitoring System PVCS Polytron Version Control System PWB Printed Wire Board RAI Request for Additional Information RAM Random Access Memory RBM Rod Block Monitor RCCE Responsible Configuration Control Engineer RE Responsible Engineer RG Regulatory Guide RM Responsible Manager RMCS Reactor Manual Control System RPS Reactor Protection System RRCS Redundant Reactivity Control System SCMP Software Configuration Management Plan SER Safety Evaluation Report SLC Standby Liquid Control SLO Single Loop Operation SMP Software Management Plan SOE Sequence of Event SRAM Static Random Access Memory SRI Select Rod Insert vii

NEDO-33697 Revision 1 Term ' Definition ST Standard Style STP Simulated Thermal Power SVVP Software Verification and Validation Plan TOPPS Thermal Over Power Protection System TR Topical Report TRA Transient Recording Analysis US United States V&V Verification and Validation viii

NEDO-33697 Revision 1

1. Introduction This Design Analysis Report has been generated as a Digital Instrumentation & Control-Interim Staff Guidance (DI&C-ISG)-06 Phase 1 deliverable to support the license amendment request (LAR) submittal for the Columbia Generating Station (CGS) Power Range Neutron Monitoring System (PRNMS).

1.1. Scope The scope of this Design Analysis Report is based upon, and addresses, the following sections of DI&C-ISG-06 Revision 1:

  • D.7 Communications (D.7.2)
  • D.8 System, Hardware, Software, and Methodology Modifications (D.8.2)
  • D.9.4.2.6 Institute of Electrical and Electronics Engineers (IEEE) Standard 603, Clause 5.6, Independence
  • D.10.4.2.6 IEEE Standard 7-4.3.2, Clause 5.6, Independence The information requested within each of these DI&C-ISG-06 sections is addressed within the content of this report.

1.2. Report Structure This report has been structured to ensure that reviewers can quickly and effectively identify and understand the information provided for each specific DI&C-ISG-06 section within the scope of this report.

This report is divided into the following sections:

  • Section 2, Communications

. Section 3, System, Hardware, Software, and Methodology Modifications

  • Section 4, IEEE Standard 603 Clause 5.6, Independence
  • Section 5, IEEE Standard 7-4.3.2 Clause 5.6, Independence To ensure the clarity of the information provided to reviewers within the body of this report, specific detailed information is provided in the following enclosures - which are referenced within the applicable sections of this report:
  • Enclosure 1, DI&C-ISG-04 Compliance
  • Enclosure 2, CGS PRNMS Hardware, Software, and Software Development Changes I

NEDO-33697 Revision 1

2. Communications DI&C-ISG-06, Section D.7.2 states the following:

The licensee's submittal should provide sufficient documentation to support and justify the ability of the digital I&C system to limit the effect of a failed channel from adversely affecting separate channels or divisions. The documentation should provide sufficient justification to allow the conclusion that the plan meets the standards of IEEE Std 603-1991 Clause 5.6, IEEE Std 7-4.3.2 Clause 5.6, and BTP 7-11. Typically, this involves a detailed discussion of where communications are possible, the nature of those communications, and the features of the system that provide the ability to preclude or account for errors.

The information to confirm adequate data isolation should be contained in the system, hardware and software specifications, architecture, and descriptions.

Depending on the complexity of the proposed communications, the NRC staff also may have to examine the actual circuitry as described in the circuit schematics and in the software code listings, and in detailed system and hardware drawings. The licensee should provide documentation on how each clause in DI&C-ISG-04 has been met, or what alternative and proposed alternatives when an individual clause is not met.

The following provides a summary description of how the CGS PRNM addresses the above, and identifies the individual documents/sections which provide detailed descriptions and detailed information.

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NEDO-33697 Revision 1 Er Figure 6 (from NEDC-33696P). PRNM System-Level Architecture NEDC-33696P (Reference 2) also provides detailed descriptions of each of these pathways which address potential concerns related to:

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NEDO-33697 Revision 1 1]

IEEE Standard 603-1991 Clause 5.6 is addressed below in Section 4, IEEE Standard 603 Clause 5.6, Independence.

IEEE Standard 7-4.3.2, Clause 5.6 is addressed below in Section 5, IEEE Standard 7-4.3.2 Clause 5.6, Independence The DI&C-ISG-04 clauses are addressed in Enclosure 1, DI&C-ISG-04 Compliance.

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NEDO-33697 Revision 1

3. System, Hardware, Software, and Methodology Modifications The information identified in D.8.2 of DI&C-ISG-06 is addressed in two parts as noted below.

3.1. Deviations & Changes from Previously Approved Licensing Topical Report The first part of DI&C-ISG-06 D.8.2 states:

The information provided should identify all deviations to the system, hardware, software, or design lifecycle methodology from a previous NRC approval of a digital I&C system or approved topical report. The intent is to eliminate NRC staff reviews of items that have been reviewed and approved, and also to allow the NRC staff to conclude that any changes do not invalidate conclusions reached by a previous review. Completion of this review should result in an update of the previous digital I&C system; however, for topical reports (TRs), it is strongly encouraged that the updated TRs be submitted for approval before a LAR is submitted referencing the TR.

The CGS PRNM system has been designed in accordance with the previously approved Licensing Topical Report (LTR) (Reference 1). The LTR is the base document from which deviations are identified. The CGS PRNM system contains three deviations from the LTR that are evaluated in Enclosure 1 of Reference 3. Changes made to the original design (Hatch in 1997) that appear in the CGS platform are provided in Enclosure 2, CGS PRNMS Hardware, Software, & Software Development Changes, of this report. Note that the changes provided in do not deviate from the PRNM requirements approved in the LTR.

3.2. Review of Enclosure B Documents The second part of DI&C-ISG-06, Section D.8.2 states:

Where appropriate, the licensee and vendor should discuss each of the documents listed in Enclosure B of this ISG. For each document, the licensee and vendor should state whether this document has changed since the last review. If the document has not changed, the licensee and vendor should show the date when the document was previously submitted, and the ADAMS accession number where the document can currently be found. For documents, including system, hardware and software descriptions that have changed, the licensee should submit, on the docket, the new version of that document. In cases where the changes are minor, the licensee can choose to submit a description of the change. The information provided should provide adequate justification to allow the NRC staff to evaluate the acceptability of the change. Additionally, the licensee should justify how the pertinent features of the subject plant conform to those of the existing approval. The amount of information should be proportional to the significance of the change.

As noted in Section 3.1, deviations from the LTR are listed in Enclosure 1 of Reference 3. , CGS PRNMS Hardware, Software, & Software Development Changes, includes changes from the first PRNM system installed in the United States (Hatch, 1997), which is identical to the platform described in Reference 1.

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NEDO-33697 Revision 1 The documents generated to address the Phase 1 submittals listed in Enclosure B have not been previously submitted as distinct documents. Therefore, this part of D.8.2 is not applicable to the CGS PRNM project.

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NEDO-33697 Revision 1

4. IEEE Standard 603 Clause 5.6, Independence The Physical and Electrical Independence, and Communication Independence aspects of Clause 5.6 of IEEE Standard 603 are addressed separately in the following two sub-sections.

4.1. Physical and Electrical Independence The first part of DI&C-ISG-06, Section D.9.4.2.6 states:

Clause 5.6 requires independence between (1) redundant portions of a safety system, (2) safety systems and the effects of design bases events, and (3) safety systems and other systems5 . [Text offootnote 5 below]

[5 An independence design analysis report provides sufficient detail to support and justify independence: (I) between redundant portions of a safety systems, (2) from the effects of design basis events, and (3) from other systems. Some of the supporting analysis is sometimes documented in a Failure Modes and Effects Analysis (FMEA) report; see Section D.9.4.2. 1.1.]

Guidance for evaluation of physical and electrical independence is provided in RG 1.75, Revision 3, "Criteria for independence of Electrical Safety Systems," which endorses IEEE Standard 384-1992, "IEEE Standard Criteria for independence of Class 1E Equipment and Circuits." The safety system design should not have components that are common to redundant portions of the safety system, such as common switches for actuation, reset, mode, or test; common sensing lines; or any other features that could compromise the independence of redundant portions of the safety system. Physical independence is attained by physical separation and physical barriers. Electrical independence is attained by physical separation and physical barriers. Electrical independence should include the utilization of separate power sources. Transmission of signals between independent channels should be through isolation devices.

The requirements of IEEE Standard 603 Clause 5.6 and its sub-clauses are addressed by the responses provided in NEDC-33685P (Reference 4), Section 9.2.6.

As documented in NEDC-33685P (Reference 4), the requirements for physical and electrical independence defined in IEEE Standard 603 Clause 5.6.1 are addressed by the physical and electrical separation described and supplemented in the LTR (Reference 1), based on IEEE Standard 279-1971.

In addition, as also noted in Reference 4, an independent NUMAC PRNM panel and system separation analysis was conducted for CGS. Based upon the results of that analysis, GEH concluded that: "the design of the PRNM panel assures that no credible single failure, internal or external to the PRNM panel, will result in loss of the APRM or OPRMtrip finctions, and that the effects of single failures in the PRNM panel will be equal to or less severe on external circuits compared to the originalPRNM design."

4.2. Communications Independence The second part of DI&C-ISG-06, Section D.9.4.2.6 states:

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NEDO-33697 Revision 1 SRP Chapter 7, Appendix 7.1-C, Section 5.6, "Independence," provides additional acceptance criteria for communications independence. Section 5.6 states that where data communication exists between different portions of a safety system, the analysis should confirm that a logical or software malfunction in one portion cannot affect the safety function of the redundant portions. Further, if a digital computer system used in a safety system is connected to a digital computer system used in a non-safety system, a logical or software malfunction of the non-safety system must not be able to affect the functions of the safety system. Section D.7 and DI&C-ISG-04 provide additional information on this topic.

Communication independence as related to the requirements of IEEE Standard 603 Clause 5.6 is addressed within Reference 4, as noted above.

Section 2, Communications, above provides a summary description and overview of the PRNM data communication links and pathways. As noted within that overview, detailed descriptions of each of these pathways are provided in NEDC-33696P (Reference 2).

As also noted in Section 2, DI&C-ISG-04 is addressed in Enclosure 1 of this report.

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NEDO-33697 Revision 1

5. IEEE Standard 7-4.3.2 Clause 5.6, Independence DI&C-ISG-06, Section D. 10.4.2.6 states the following:

Clause 5.6 specifies that in addition to the requirements of IEEE Std 603-1991, data communication between safety channels or between safety and non-safety systems not inhibit the performance of the safety function. The protection system should be separated from control systems to the extent that failure of any single control system component or channel, or failure or removal from service of any single protection system component or channel that is common to both systems leaves intact a system satisfying all reliability, redundancy, and independence requirements of the protection system. The interconnection of the protection and control systems should be limited so as to assure that safety is not impaired.

DI&C-ISG-04 discussed communications independence, and if the licensee can demonstrate compliance with DI&C-ISG-04, this demonstration should also suffice for compliance with this clause. The licensee should point to documentation on compliance with DI&C-ISG-04.

As noted above in Section 4, IEEE Standard 603 Clause 5.6, Independence, the independence of data communication has been included within the discussion found in NEDC-33685P, Reference 4.

The data communication between safety channels and between safety and non-safety systems summarized above in Section 2, Communications, and described in detail in the NEDC-33696P (Reference 2) demonstrate that the requirements of IEEE Standard 7-4.3.2 Clause 5.6 have been satisfied.

DI&C-ISG-04 is addressed within Enclosure 1 of this report.

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NEDO-33697 Revision 1

6. References
1. (a) GE Nuclear Energy, "Nuclear Measurement Analysis and Control Power Range Neutron Monitor (NUMAC PRNM) Retrofit Plus Option III Stability Trip Function,"

NEDC-3241OP-A, Volume 1 & 2, October 1995 (ADAMS Accession No. ML9605290009); and (b) GE Nuclear Energy, "Nuclear Measurement Analysis and Control Power Range Neutron Monitor (NUMAC PRNM) Retrofit Plus Option III Stability Trip Function,"

NEDC-32410P-A, Supplement 1, November 1997 (ADAMS Accession No. ML9806120242).

2. GE Hitachi Nuclear Energy, "Columbia Generating Station Power Range Neutron Monitoring System Architecture & Theory of Operations Report," NEDC-33696P, Revision 0, November 2011.
3. GE Hitachi Nuclear Energy, "Columbia Generating Station Plant-Specific Responses Required by NUMAC PRNM Retrofit Plus Option III Stability Trip Function Topical Report (NEDC-32410P-A)," 0000-0101-7647-R3, dated November 2011.
4. GE Hitachi Nuclear Energy, "Digital I&C-ISG-06 Compliance for Columbia Generating Station NUMAC Power Range Neutron Monitoring Retrofit Plus Option III Stability Trip Function," NEDC-33685P, Revision 1, January 2012.

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Enclosure 1 to NEDO-33697 Revision 1 Enclosure 1 DI&C-ISG-04 Compliance El-1

Enclosure 1 to NEDO-33697 Revision 1 Table of Contents

1. Introduction & Background ............................................................................................ El-3
2. CGS DI&C-ISG-04 Compliance Matrix ......................................................................... El-5 2.1 .Interdivisional Communications .............................................................................. El -6 2.2.Command Prioritization ............................................................................................... El-23 2.3.Multidivisional Control And Display Stations ............................................................ EI-30
3. Supplemental Information ................................................................................................. EI-32 3.1.Staff Position 1.8 (GGNS-RAI 13) .............................................................................. El-32 3.2. Staff Position 1.10 (GGNS-RAI 16) ............................................................................ EI-37 3.3.Staff Position 1.10 (GGNS-RAI 17) ............................................................................ EI-43 3.4.Staff Positions 1.11 and 1.12 (GGNS-RAI 12) ............................................................ EI-45 3.5.Staff Position 1.13 (GGNS-RAI 15) ............................................................................ EI-48 3.6.Staff Positions 1.19 and 1.20 (GGNS-RAI 18) ............................................................ EI-49 3.7.Staff Position 2.0 (GGNS-RAI 19) ......................................................................... El-50 3.8.Staff Position 2.3 (GGNS-RAI 14) .............................................................................. El-51 El-2

Enclosure 1 to NEDO-33697 Revision I

1. Introduction & Background The purpose and intent of this attachment is to ensure that Nuclear Regulatory Commission (NRC) staff reviewers:

a) are provided sufficient information to demonstrate that the CGS PRNM system satisfies the criteria of the staff positions defined within DI&C ISG-04; and b) that the information is presented in a manner which facilitates their review.

As discussed below under the Background subsection, DI&C-ISG-04 Compliance Matrices for both the CGS and Grand Gulf Nuclear Station (GGNS) PRNM systems have previously been submitted to the NRC in response to the NRC requests for supplemental and additional information respectively.

The CGS and GGNS matrices, with some minor exceptions, addressed the DI&C-ISG-04 staff positions using the same information. This information, as noted in GGNS request for additional information (RAI) 12 through 19, was not sufficient to demonstrate staff positions had been satisfied.

Given the commonalities between the GGNS and CGS PRNM systems, the DI&C-ISG-04 compliance matrix issues which had to be addressed for the GGNS PRNM system, must also be addressed for the CGS PRNM system. However, incorporating the information to address those issues into a new and expanded CGS matrix would necessitate a complete re-review and evaluation of the entire matrix.

To facilitate the review, the issues raised within each of the GGNS RAIs - as they apply to equipment and architecture of the CGS PRNM system have been addressed independently in Section 3, Supplemental Information.

Section 2, CGS DI&C-ISG-04 Compliance Matrix, contains the CGS DI&C-ISG-04 compliance matrix previously submitted in Reference 1.

While the original information has not been revised, the staff positions for which the GGNS RAIs identified the information as being insufficient have been shaded in yellow and annotated to identify the specific sections providing supplemental information.

Back2round In response to an NRC request for supplement information to demonstrate the CGS PRNM upgrade's compliance to DI&C-ISG-04, a CGS DI&C-ISG-04 Compliance Matrix was developed and submitted in Reference 1.

As the NRC's review of the CGS PRNM LAR application "concluded that it did not provide technical information in sufficient detail to enable the NRC staff to complete its detailed review," the adequacy of the responses provided in the submitted CGS DI&C-ISG-04 Compliance Matrix was not established at that time.

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Enclosure 1 to NEDO-33697 Revision 1 A similar request was transmitted in RAI 4 (Reference 2). The information which had been developed for the CGS PRNM was incorporated into a GGNS PRNM DI&C-ISG-04 compliance matrix and submitted in Attachment 3 to Reference 3.

References:

1. Energy Northwest, "Columbia Generating Station, Docket No. 50-397 Response to Request for Supplemental Information for Completion of Acceptance Review for PRNM/ARTS/MELLLA System Upgrade," G02-10-099, dated July 30, 2010 (ADAMS Accession No. ML102360357).
2. NRC Letter, "Grand Gulf Nuclear Station, Unit 1 - Request for Additional Information Re:

Power Range Neutron Monitoring System (TAC No. ME2531)," GNRI-2010/00067, dated May 4, 2010 (ADAMS Accession No. ML101190125).

3. Entergy Letter, "Responses to NRC Requests for Additional Information Pertaining to License Amendment Request for Power Range Neutron Monitoring System (TAC No.

ME253 1)," GNRO-2010/00040, dated June 3, 2010 (ADAMS Accession No. ML101790436).

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Enclosure 1 to NEDO-33697 Revision 1

2. CGS DI&C-ISG-04 Compliance Matrix CGS DI&C-ISG-04 Compliance Matrix DI&C-ISG-04 Text/Guidance CGS PRNM Conformance to DI&C-ISG-04
1. Scope:
2. Design and review of digital systems proposed for safety This statement is not a requirement.

related service in nuclear power plants Does not 3.safety applysystems related to interactions within the same division of This statement defines the scope but is not a requirement.

4. Does not apply to non-safety related systems This statement defines the scope but is not a requirement.

Applies to non-safety related systems that may affect plant

5. conformance to safety analysis (accident analysis, transient This statement defines the scope but is not a requirement.

analysis)

6. Definitions:

The term "Highly-Integrated Control Room" (HICR) refers The statement is not a requirement but a definition. The to a control room in which the traditional control panels, with following is provided for clarification only. Operator Display

7. their assorted gauges, indicating lights, control switches, Assemblies (ODAs) are provided as part of the PRNM upgrade annunciators, etc., are replaced by computer-driven for displaying PRNM variables and status. The ODAs are not consolidated operator interfaces. In an HICR: used to control safety functions.

The primary means for providing information to the plant The ODAs are generally used as the primary display for some

8. operator is by way of computer driven display screens functions; however, most other parameters remain on the main mounted on consoles or on the control room walls. bench board.

The primary means for the operator to command the plant is PRNM does not provide capability to operate any plant

9. by way of touch screens, keyboards, pointing devices or equipment from the ODA, touch screens, keyboards, pointing other computer-based provisions, devices, or any other computer-based provision.

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Enclosure 1 to NEDO-33697 Revision 1 DI&C-ISG-04 Text/Guidance CGS PRNM Conformance to DI&C-ISG-04 A digital workstation is in essence just one device. Unlike a conventional control panel, there is no way for its many functions to be independent of or separated from one another, Divisional separation is maintained in the PRNM. Displays, 10 because they all use the same display screen, processing whether in the control room (ODA), or on the face of an equipment, operator interface devices, etc. Functions that instrument, are divisional.

must be independent must be implemented in independent workstations.

This ISG describes how controls and indications from all safety divisions can be combined into a single integrated workstation while maintaining separation, isolation, and No comment. Not a requirement.

independence among redundant channels. This ISG does not alter existing requirements for safety-related controls and displays to support manual execution of safety functions.

12 2.1. Interdivisional Communications Not a requirement.

13 Scope:

As used in this document, interdivisional communications includes transmission of data and information among components in different electrical safety divisions and communications between a safety division and equipment that is not safety-related. It does not include communications within a single division. Interdivisional communications may be bidirectional or unidirectional.

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Enclosure 1 to NEDO-33697 Revision 1

- I DI&C-ISG-04 Text/Guidance CGS PRNM Conformance to DI&C-ISG-04 Bidirectional communications among safety divisions and 16 between safety and nonsafety equipment is acceptable This is a high level guide and compliance is demonstrated by provided certain restrictions are enforced to ensure that there addressing the specific NRC guidance in the following sections.

will be no adverse impact on safety systems.

Systems which include communications among safety divisions and/or bidirectional communications between safety division and non-safety equipment should adhere to This is a high level guide and compliance is demonstrated by the guidance described in the remainder of this section. addressing the specific NRC guidance in the following sections.

17 Adherence to each point should be demonstrated by the The reviewer in this document is assumed to be the NRC applicant and verified by the reviewer. This verification revieweri should include detailed review of the system configuration and software specifications, and may also involve a review of selected software code.

Staff Position 1.1. A safety channel should not be dependent upon any information or resource originating or residing ((

outside its own safety division to accomplish its safety 18 function. This is a fundamental consequence of the independence requirements of IEEE603. It is recognized that division-voting logic must receive inputs from multiple ]

safety divisions.

Staff Position 1.2. The safety function of each safety channel should be protected from adverse influence from outside the 19 division of which that channel is a member.

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Enclosure 1 to NEDO-33697 Revision 1 DI&C-ISG-04 Text/Guidance CGS PRNM Conformance to DI&C-ISG-04 Staff Position 1.2 (implementation details). Information and ((

signals originating outside the division must not be able to inhibit or delay the safety function. This protection must be implemented within the affected division (rather than in the sources outside the division), and must not itself be affected by any condition or information from outside the affected division. This protection must be sustained despite any operation, malfunction, design error, communication error, or software error or corruption existing or originating outside the division. ))

Continuation of response from above.

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Enclosure 1 to NEDO-33697 Revision 1 DI&C-ISG-04 Text/Guidance CGS PRNM Conformance to DI&C-ISG-04 Staff Position 1.3. A safety channel should not receive any communication from outside its own safety division unless that communication supports or enhances the performance of the safety function. Receipt of information that does not support or enhance the safety function would involve the performance of functions that are not directly related to the ((

safety function. Safety systems should be as simple as 22 possible. Functions that are not necessary for safety, even if they enhance reliability, should be executed outside the safety system. A safety system designed to perform functions ]

not directly related to the safety function would be more complex than a system that performs the same safety function, but is not designed to perform other functions. The more complex system would increase the likelihood of failures and software errors.

Continuation of Staff Position 1.3 from above. Such a complex design, therefore, should be avoided within the safety system. For example, comparison of readings from sensors in different divisions may provide useful information 23 concerning the behavior of the sensors (for example, ((

On-Line Monitoring). Such a function executed within a safety system, however, could also result in unacceptable influence of one division over another, or could involve functions not directly related to the safety functions, and should not be executed within the safety system.

Continuation of response to Staff Position 1.3.

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Enclosure 1 to NEDO-33697 Revision 1

.DI&CISG_04".Text/Guidan: ".CGS PRNM Conformanto DI&C-ISG-04 Continuation of response to Staff Position 1.3.

25 Staff Position 1.3 (implementation details). Receipt of information from outside the division, and the performance of functions not directly related to the safety function, if used, should be justified. It should be demonstrated that the added system/software complexity associated with the See the above justification. All of the data received by the safety 26 performance of functions not directly related to the safety system that does not support a safety function are simple function and with the receipt of information in support of operations and are executed on a lower priority basis than the those functions does not significantly increase the likelihood safety function. This requirement is met.

of software specification or coding errors, including errors that would affect more than one division. The applicant should justify the definition of "significantly" used in the demonstration.

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Enclosure 1 to NEDO-33697 Revision 1 DI&C.ISG-0..'i Oi e. .

  • CGS&PRNM Conformance toDDI&C-ISG-04 Staff Position 1.4. The communication process itself should be carried out by a communications processor separate from the processor that executes the safety function, so that communications errors and malfunctions will not interfere ((

with the execution of the safety function. The communication and function processors should operate asynchronously, sharing information only by means of dual-ported memory or some other shared memory resource 27 that is dedicated exclusively to this exchange of information.

The function processor, the communications processor, and the shared memory, along with all supporting circuits and software, are all considered to be safety-related, and must be designed, qualified, fabricated, etc., in accordance with 10 CFR Part 50, Appendix A and B. Access to the shared memory should be controlled in such a manner that the function processor has priority access to the shared memory to complete the safety function in a deterministic manner.

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Enclosure 1 to NEDO-33697 Revision 1 DI&C-ISG-04 Text/Guidance - CGS PRNM Conformance to DI&C-ISG-04 Continuation of Staff position 1.4. For example, if the communication processor is accessing the shared memory at a time when the function processor needs to access it, the function processor should gain access within a timeframe that does not impact the loop cycle time assumed in the plant safety analyses. If the shared memory cannot support 28 unrestricted simultaneous access by both processors, then the access controls should be configured such that the function processor always has precedence. The safety function circuits and program logic should ensure that the safety function will be performed within the timeframe established in the safety analysis, and will be completed successfully without data from the shared memory in the event that the function processor is unable to gain access to the shared memory.

Staff Position 1.5. The cycle time for the safety function processor should be determined in consideration of the longest possible completion time for each access to the shared memory. This longest-possible completion time should include the response time of the memory itself and of the circuits associated with it, and should also include the 29 longest possible delay in access to the memory by the function processor assuming worst-case conditions for the transfer of access from the communications processor to the function processor. Failure of the system to meet the limiting cycle time should be detected and alarmed.

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Enclosure I to NEDO-33697 Revision 1

- I DI&C-ISG-04 Text/Guidance CGS PRNM Conformance to DI&C-ISG-04 Staff Position 1.6. The safety function processor should 30 perform no communication handshaking and should not accept interrupts from outside its own safety division.

Staff Position 1.7. Only predefined data sets should be used ((

by the receiving system. Data from unrecognized messages 31 must not be used within the safety logic executed by the safety function processor.

Staff Position 1.7 (implementation details). Unrecognized ((

messages and data should be identified and dispositioned by the receiving system in accordance with the pre-specified design requirements.

1]

Staff Position 1.7 (implementation details). Message format Communication protocol specifications define the message and protocol should be pre-determined. structure, the message type, and the content of each message.

Staff Position 1.7 (implementation details). Every message Every message, as defined by the governing protocol 34 should have the same message field structure and sequence, specification, has the same message field structure including including message identification, status information, data sequence, message ID, status information, data, and check sum.

bits, etc. in the same locations in every message.

Staff Position 1.7 (implementation details). Every datum Message format and protocol are pre-determined. Every should be included in every transmit cycle, whether it has message has the same message field structure and sequence (e.g.,

3 changed since the previous transmission or not, to ensure message identification, status information, data bits) in the same deterministic system behavior, locations in every message. Every datum is included in every transmit cycle, whether it has changed due to the previous transmission or not.

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Enclosure 1 to NEDO-33697 Revision 1 Staff Position 1.8. Data exchanged between redundant safety ((

divisions or between safety and nonsafety divisions should be processed in a manner that does not adversely affect the safety function of the sending divisions, the receiving divisions, or any other independent divisions.

36 1]

Note: Section 3.1 provides additional information (similar to GGNS-RAI 13) to address Staff Position 1.8.

Staff Position 1.9. Incoming message data should be stored in fixed predetermined locations in the shared memory and in the memory associated with the function processor. These memory locations should not be used for any other purpose.

37 The memory locations should be allocated such that input data and output data are segregated from each other in separate memory devices or in separate pre-specified physical areas within a memory device.

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Enclosure 1 to NEDO-33697 Revision 1 DI&C-ISG-04 Text/Guidance CGS PRNM Conformance to DI&C-ISG-04 Staff Position 1.10. Safety division software should be protected from alteration while the safety division is in operation.

38 Note: Sections 3.2 and 3.3 provide additional information (similar to GGNS-RAIs 16 and 17) to address Staff Position 1.10.

Staff Position 1.10 (implementation details). On-line changes to safety system software should be prevented by hardwired interlocks or by physical disconnection of maintenance and monitoring equipment. A workstation (e.g.

engineer or programmer station) may alter addressable constants, setpoints, parameters, and other settings associated with a safety function only by way of the dual-processor /

39 shared-memory scheme described in this guidance, or when the associated channel is inoperable. Such a workstation should be physically restricted from making changes in more than one division at a time. The restriction should be by means of physical cable disconnect, or by means of keylock switch that either physically opens the data transmission circuit or interrupts the connection by means of hardwired logic.

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Enclosure 1 to NEDO-33697 Revision 1 DI&C-ISG-04 Text/Guidance CGS PRNM Conformance to DI&C4SG-04

-h Staff Position 1.10 (implementation details). "Hardwired logic" as used here refers to circuitry that physically interrupts the flow of information, such as an electronic AND gate circuit (that does not use software or firmware) with one input controlled by the hardware switch and the other connected to the information source: the information appears No software changes are allowed online; therefore, this switch is 40, at the output of the gate only when the switch is in a position not used.

that applies a "TRUE" or "1" at the input to which it is connected. Provisions that rely on software to effect the disconnection are not acceptable. It is noted that software may be used in the safety system or in the workstation to accommodate the effects of the open circuit or for status logging or other purposes.

-4 +

Staff Position 1.11. Provisions for interdivisional communication should explicitly preclude the ability to send software instructions to a safety function processor unless all safety functions associated with that processor are either bypassed or otherwise not in service. The progress of a safety function processor through its instruction sequence should not be affected by any message from outside its division. For example, a received message should not be able to direct the 41 processor to execute a subroutine or branch to a new instruction sequence.

Note: Section 3.4 provides additional information (similar to GGNS-RAI 12) to address Staff Position 1.11.

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Enclosure 1 to NEDO-33697 Revision 1 DI&C-ISG-04 Text/Guidance CGS PRNM Conformance to DI&C-ISG-04 Staff Position 1.1 2. Communication faults should not ((

adversely affect the performance of required safety functions in any way.

42 Note: Section 3.4 provides additional information (similar to GGNS-RAI 12) to address Staff Position 1.12.

Staff Position 1.12 (Implementation details) Faults, including ((

communication faults, originating in nonsafety equipment, do not constitute "single failures" as described in the single failure criterion of 10 CFR Part 50, Appendix A.

Staff Position 1.12 (Implementation details). Examples of 44 credible communication faults include, but are not limited to, Title. Not a requirement.

the following:

Staff Position 1.12 (Implementation details). Messages may ((

be corrupted due to errors in communications processors, 45 errors introduced in buffer interfaces, errors introduced in the transmission media, or from interference or electrical noise.

Staff Position 1.12 (Implementation details). Messages may be repeated at an incorrect point in time.

46 EI-17

Enclosure 1 to NEDO-33697 Revision 1

-IDI&C-ISG-04 Text/Guidance CGS PRNM Conformance to DI&C-ISG-04 Staff Position 1.12 (Implementation details). Messages may ((

be sent in the incorrect sequence.

47 Staff Position 1.12 (Implementation details). Messages may ((

be lost, which includes both failures to receive an uncorrupted message or to acknowledge receipt of a message.

48 Staff Position 1.12 (Implementation details). Messages may [

be delayed beyond their permitted arrival time window for 49 several reasons, including errors in the transmission medium, congested transmission lines, interference, or by delay in sending buffered messages.

Staff Position 1. 12 (Implementation details). Messages may be inserted into the communication medium from unexpected 50 or unknown sources.

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Enclosure 1 to NEDO-33697 Revision 1 DI&C-ISG*04 Text/Guidacee CGSRRNM Conformance to DI&C-ISG-04 Staff Position 1.12 (Implementation details). Messages may be sent to the wrong destination, which could treat the 51 message as a valid message.

Staff Position 1.12 (Implementation details). Messages may [

52 be longer than the receiving buffer, resulting in buffer overflow and memory corruption. ))

Staff Position 1. 1.2 (Implementation details). Messages may In this case the instrument declares the data invalid and the data contain data that is outside the expected range. is not used.

Staff Position 1.12 (Implementation. details). Messages may [

appear valid, but data may be placed in incorrect locations within the message.

54 Staff Position 1.12 (Implementation details). Messages may occur at a high rate that degrades or causes the system to fail 55 (i.e., broadcast storm).

EI-19

Enclosure 1 to NEDO-33697 Revision 1 IDI&CSG-04 Text/Guidance CGS PRNM Conformance to DI&C-ISG-04 56 Staff Position 1.12 (Implementation details). Message The firmware rejects these messages.

headers or addresses may be corrupted.

Staff Position 1. 13 Vital communications, such as the sharing of channel trip decisions for the purpose of voting, should include provisions for ensuring that received messages are correct and are correctly understood. Such communications should employ error-detecting or error-correcting coding along with means for dealing with corrupt, invalid, untimely or otherwise questionable data.

57 The effectiveness of error detection/correction should be demonstrated in the design and proof testing of the Note: Section 3.5 provides additional information (similar to associated codes, but once demonstrated is not subject to GGNS-RAI 15) to address Staff Position 1.13.

periodic testing. Error-correcting methods, if used, should be shown to always reconstruct the original message exactly or to designate the message as unrecoverable. None of this activity should affect the operation of the safety-function processor.

Staff Position 1.14. Vital communications should be point-to-point by means of a dedicated medium (copper or optical cable). In this context, "point-to-point" means that the 58 message is passed directly from the sending node to the receiving node without the involvement of equipment outside the division of the sending or receiving node.

Implementation of other communication strategies should provide the same reliability and should be justified.

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Enclosure 1 to NEDO-33697 Revision 1

.DI&C-ISG-04 Text/Guidance CGS PRNM Conformance to DI&C-ISG-04 Staff Position 1.15. Communication for safety functions should communicate a fixed set of data (called the "state") at regular intervals, whether data in the set has changed or not.

59 Staff Position 1.16. Network connectivity, liveness, and real-time properties essential to the safety application should be verified in the protocol. Liveness, in particular, is taken to mean that no connection to any network outside the division can cause an RPS/ESFAS communication protocol to stall, ((

either deadlock or livelock. (Note: This is also required by 60 the independence criteria of: (1) 10 CFR Part 50, Appendix A, General Design Criteria ("GDC") 24, which states, "interconnection of the protection and control systems shall be limited so as to assure that safety is not significantly impaired."; and (2) IEEE 603-1991 IEEE Standard Criteria for Safety Systems for Nuclear Power Generating Stations.)

(Source: NUREG/CR-6082, 3.4.3)

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Enclosure 1 to NEDO-33697 Revision 1 DI&C-ISG-04 Text/Guidance CGS PRNM Conformance to DI&C-ISG-04 Staff Position 1.17. Pursuant to 10 CFR Part 50.49, the [1 medium used in a vital communications channel should be qualified for the anticipated normal and post-accident environments. For example, some optical fibers and components may be subject to gradual degradation as a result of prolonged exposure to radiation or to heat. In addition, 61 new digital systems may need susceptibility testing for EM!RFI and power surges, if the environments are significant to the equipment being qualified.

Staff Position 1.18. Provisions for communications should ((

be analyzed for hazards and performance deficits posed by unneeded functionality and complication.

62 1]

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Enclosure 1 to NEDO-33697 Revision 1 DI&CISG-04 Text/Guidance CGS PRNM Conformance to DI&C-ISG-04 Staff Position 1.19 If data rates exceed the capacity of a ((

communications link or the ability of nodes to handle traffic, the system will suffer congestion. All links and nodes should have sufficient capacity to support all functions. The applicant should identify the true data rate, including overhead, to ensure that communication bandwidth is sufficient to ensure proper performance of all safety functions. Communications throughput thresholds and safety 63 system sensitivity to communications throughput issues should be confirmed by testing.

Note: Section 3.6 provides additional information (similar to GGNS-RAI 18) to address Staff Position 1.19.

Staff Position 1.20. The safety system response time calculations should assume a data error rate that is greater than or equal to the design basis error rate and is supported by the error rate observed in design and qualification testing.

64

))

Note: Section 3.6 provides additional information (similar to GGNS-RAI 18) to address Staff Position 1.20.

651 2.2. Command Prioritization Title. Not a requirement.

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Enclosure 1 to NEDO-33697 Revision 1 I. D -ISG-04 Text/Guidance CGS PRNM Conformance to DI&CISG-04 66 Scope:

This section presents guidance applicable to a prioritization 67 device or software function block, hereinafter referred to Definition. Not a requirement.

simply as a "priority module."

A priority module receives device actuation commands from multiple safety and non-safety sources, and sends the The APRM system does not use priority modules. Therefore, command having highest priority on to the actuated device, this section does not apply. The system is designed as a fail-safe The actuated device is a safety-related component such as a (fail in a trip state). The actuation of the solenoid valves is motor actuated valve, a pump motor, a solenoid operated performed by the reactor protection system (RPS).

valve, etc. The priority module must also be safety-related.

69 STAFF POSITION Title. Not a requirement.

Existing Diversity and Defense-in-Depth guidance indicates ((

that diverse actuation signals should be applied to plant equipment control circuits downstream of the digital system to which they are diverse, in order to ensure that the diverse actuation will be unaffected by digital system failures and malfunctions. Accordingly the priority modules that combine 70 the diverse actuation signals with the actuation signals generated by the digital system should not be executed in digital system software that may be subject to common-cause failures (CCF). Note: Section 3.7 provides additional information (similar to GGNS-RAI 19) to address Staff Position 2.0.

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Enclosure 1 to NEDO-33697 Revision 1

"

  • DI&C-IS*G-04 Text/Guidance, ,. [ GS PRNM* Conformance toDI&C-ISG-04 Software implementation of priority modules not associated with diverse actuation would result in the availability of two kinds of priority modules, one of which is suitable for diverse actuation and one type not suitable for diverse actuation. An applicant should demonstrate that adequate configuration control measures are in place to ensure that As discussed above, this requirement does not apply to PRNM.

71 software-based priority modules that might be subject to CCF will not be used later for credited diversity, either deliberately or accidentally (for example, there is protection from design error and from maintenance / implementation error). This applies both to existing diversity provisions and to diversity provisions that might be credited later. The applicant should show how such provisions fit into the overall Appendix B quality program.

Staff Position 2.1. A priority module is a safety related device or software function. A priority module must meet all 72 of the 10 CFR Part 50, Appendix A and B requirements N/A for PRNM (design, qualification, quality, etc.) applicable to safety-related devices or software.

Staff Position 2.2. Priority modules used for diverse actuation signals should be independent of the remainder of 73 the digital system, and should function properly regardless of N/A for PRNM the state or condition of the digital system. If these recommendations are not satisfied, the applicant should show how the diverse actuation requirements are met.

E1-25

Enclosure 1 to NEDO-33697 Revision 1 Staff Pos at IR compone et that originate in a safety-related channel but which only cancel or enable cancellation of the effect of the safe-state command (that is, a consequence of a Common-Cause Failure in the primary system that erroneously forces the plant equipment to a state that is different from the designated "safe state."), and which do not directly support any safety function, have lower priority and may be overridden by other commands. In some cases, such as a 74 containment isolation valve in an auxiliary feedwater line, there is no universal "safe state:" the valve must be open under some circumstances and closed under others.

Note: Section 3.8 provides additional information (similar to GGNS-RAI 14) to address Staff Position 2.3.

EI-26

Enclosure 1 to NEDO-33697 Revision 1 DI&C-ISG-04 Text/Guidance CGS PRNM Conformance to DI&C4ISG-04 Continuation of Staff position 2.3 description. The relative priority to be applied to commands from a diverse actuation system, for example, is not obvious in such a case. This is a system operation issue, and priorities should be assigned on 75 the basis of considerations relating to plant system design or N/A for PRNM other criteria unrelated to the use of digital systems. This issue is outside the scope of this ISG. The reasoning behind the proposed priority ranking should be explained in detail.

The reviewer should refer the proposed priority ranking and the explanation to appropriate systems experts for review.

Staff Position 2.3. (implementation details). The priority module itself should be shown to apply the commands 76 correctly in order of their priority rankings, and should meet N/A for PRNM all other applicable guidance. It should be shown that the unavailability or spurious operation of the actuated device is accounted for in, or bounded by, the plant safety analysis.

Staff Position 2.4. A priority module may control one or 77 more components. If a priority module controls more than N/A for PRNM one component, then all of these provisions apply to each of the actuated components.

Staff Position 2.5. Communication isolation for each priority 78 module should be as described in the guidance for N/A for PRNM interdivisional communications.

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Enclosure 1 to NEDO-33697 Revision 1

D&C-SG04 Text/Guluance . CGS PRNM Conformance to DI&C-ISG-04 Staff Position 2.6. Software used in the design, testing, maintenance, etc. of a priority module is subject to all of the applicable guidance in Regulatory Guide 1.152, which endorses IEEE Standard 7-4.3.2-2003 (with comments). This includes software applicable to any programmable device used in support of the safety function of a prioritization module, such as programmable logic devices (PLDs),

programmable gate arrays, or other such devices. Section 5.3.2 of IEEE 7-4.3.2-2003 is particularly applicable to this 79 subject. Validation of design tools used for programming a N/A for PRNM priority module or a component of a priority module is not necessary if the device directly affected by those tools is 100% tested before being released for service. 100% testing means that every possible combination of inputs and every possible sequence of device states is tested, and all outputs are verified for every case. The testing should not involve the use of the design tool itself. Software-based prioritization must meet all requirements (quality requirements, V&V, documentation, etc.) applicable to safety-related software.

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Enclosure 1 to NEDO-33697 Revision 1 DI&C-ISG-04 Text/Guidance CGS PRNM Conformance to DI&C-ISG-04 Staff Position 2.7. Any software program that is used in support of the safety function within a priority module is safety-related software. All requirements that apply to safety-related software also apply to prioritization module software. Nonvolatile memory (such as burned-in or reprogrammable gate arrays or random-access memory) 80 should be changeable only through removal and replacement N/A for PRNM of the memory device. Design provisions should ensure that static memory and programmable logic cannot be altered while installed in the module. The contents and configuration of field programmable memory should be considered to be software, and should be developed, maintained, and controlled accordingly.

+

Staff Position 2.8. To minimize the probability of failures due to common software, the priority module design should be fully tested (This refers to proof-of-design testing, not to individual testing of each module and not to surveillance testing.). If the tests are generated by any automatic test generation program then all the test sequences and test results should be manually verified. Testing should include the application of every possible combination of inputs and

81. N/A for PRNM the evaluation of all of the outputs that result from each combination of inputs. If a module includes state-based logic (that is, if the response to a particular set of inputs depends upon past conditions), then all possible sequences of input sets should also be tested. If testing of all possible sequences of input sets is not considered practical by an applicant, then the applicant should identify the testing that is excluded and justify that exclusion.

E1-29

Enclosure 1 to NEDO-33697 Revision 1 DI&C-ISG-04 Text/Guidance CGS PRNM Conformance to DI&C-ISG-04 Staff Position 2.9. Automatic testing within a priority module, whether initiated from within the module or triggered from outside, and including failure of automatic 82 testing features, should not inhibit the safety function of the N/A for PRNM module in any way. Failure of automatic testing software could constitute common-cause failure if it were to result in the disabling of the module safety function.

Continuation of Staff Position 2.9 description. The applicant should show that the testing planned or performed provides adequate assurance of proper operation under all conditions and sequences of conditions. Note that it is possible that logic devices within the priority module include unused inputs: assuming those inputs are forced by the module 83 circuitry to a particular known state, those inputs can be N/A for PRNM excluded from the "all possible combinations" criterion. For example, a priority module may include logic executed in a gate array that has more inputs than are necessary. The unused inputs should be forced to either "TRUE" or "FALSE" and then can be ignored in the "all possible combinations" testing.

Staff Position 2.10. The priority module must ensure that the 84 completion of a protective action as required by IEEE N/A for PRNM Standard 603 is not interrupted by commands, conditions, or failures outside the module's own safety division.

85 2.3. Multidivisional Control And Display Title. Not a requirement.

Stations El-30

Enclosure 1 to NEDO-33697 Revision 1 DI&C-ISO 4Text/Guidance  ;"CGS PRNM .. to DI&CSG-04 86 Scope: Title. Not a requirement.

Staff Position 3.0. This section presents guidance concerning operator workstations used for the control of plant equipment in more than one safety division and for display of information from sources in more than one safety division.

This guidance also applies to workstations that are used to program, modify, monitor, or maintain safety systems that are not in the same safety division as the workstation.

Multidivisional control and display stations addressed in this guidance may themselves be safety-related or not safety-related, and they may include controls and displays for equipment in multiple safety divisions and for equipment that is not safety-related, provided they meet the conditions identified herein. Even though the use of multidivisional control and display stations is relatively new to the nuclear industry, the concepts to maintain the plant safety contained in this guidance is in line with the current NRC regulations.

GENERIC COMMENTS The PRNM does not have control stations, which can be used to operate equipment. The PRNM does not have equipment to 87 monitor equipment in multiple divisions. An optional Operator Display Panel per division is installed in the MCR to provide the operator divisional status and information but has no control or maintenance functions. Therefore this section does not apply.

This compliance matrix uses the term requirements and guidance synonymously. It is recognized that the ISG is guidance however for practicality, the sections of this ISG will be evaluated as requirements.

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Enclosure 1 to NEDO-33697 Revision 1

3. Supplemental Information The original wording of the GGNS RAIs has been modified to reflect the equipment, architecture, and documentation of the CGS PRNM system. These modifications are shown in blue text.

3.1. Staff Position 1.8 (GGNS-RAI 13)

Staff Position 1.8 of DI&C-ISG-04 states that "Data exchanged between redundant safety divisions or between safety and nonsafety divisions should be processed in a manner that does not adversely affect the safety function of the sending divisions, the receiving divisions, or any other independent divisions."

Describe in detail each of the following four (4) interfaces to satisfy the above criteria or to determine the proposed approach is an acceptable alternative:

0 Interface(s) between the RBM and the RMCS ii) Interface(s) between the two-out-of-four voter and the RMCS iii) Inter-divisionalinterfaces between RB Ms iv) Inter-divisionalinterfaces between two-out-of-four voters For each interface describe:

a) whether it is an interface between non-safety and safety, or non-safety and non-safety; b) how independence among safety-divisions is maintained through an explanation of the protocol,data and signalformat, dataflow, and isolationprovided; c) the evaluation of the interface to satisfy DI&C-ISG-04 and BTP 7-19 or the justification why the criteriadoes not apply; d) the correspondingsection(s) of the PRNMS LTR that describes the interface.

CGS PRNM Response 3.1.1 Interface(s) Between the RBM and RMCS (a) Interface Classification E1-32

Enclosure 1 to NEDO-33697 Revision 1 (b) Safety System Independence Because this is a non-safety to non-safety related interface, the safety system independence requirement does not apply.

(c) DI&C-ISG-04 and BTP 7-19 Requirements The criteria for DI&C-ISG-04 and Branch Technical Position (BTP) 7-19 do not apply for the RBM to RMCS interface because it is a non-safety to non-safety interface.

(d) PRNMS LTR Sections Er 3.1.2 Interface(s) Between the 2-Out-Of-4 Logic Module and the RMCS (a) Interface Classification Er

)) the RMCS to the CGS PRNM.

(b) Safety System Independence Er

)) Isolators are provided for the outputs between the 2-Out-Of-4 logic modules and RMCS, and therefore equipment failures will not affect the safety-related functions of other PRNM channels.

(c) DI&C-ISG-04 and BTP 7-19 Reouirements This interface meets the criteria of DI&C-ISG-04 as described in the response to Staff Position 1.8 provided in Section 2, CGS DI&C-ISG-04 Compliance Matrix. ((

1]

(d) PRNMS LTR Sections 3.1.3 Interdivisional Interfaces Between RBMs The interdivisional interfaces identified in the original NRC request pertained to the use of Power Range Communication Interface (PCI) modules which provide certain functionality El-33

Enclosure 1 to NEDO-33697 Revision 1 similar to that provided by the RBMs used within the CGS PRNM, but also provide additional functionality not found in the RBMs - nor required for the CGS PRNM.

The additional functionality provided by the four PCI modules - each dedicated to a single APRM channel - required interdivisional interfaces between those PCIs.

As shown in Figure 1, there are no communication links between the two RBMs used in the CGS PRNM, and therefore the concerns related to the interdivisional interfaces between PCI modules are not applicable to the CGS PRNM.

Figure 1 - RBM Communication Links 3.1.4 Interdivisional Interfaces Between 2-Out-Of-4 Logic Modules (a) Interface Classification

((

)) Therefore, this is a safety-to-safety interface among safety channels.

(b) Safety System Independence E1-34

Enclosure 1 to NEDO-33697 Revision 1 (c) DI&C-ISG-04 and BTP 7-19 Requirements Er )) Therefore, the criteria for DI&C-ISG-04 and BTP 7-19 do not apply for the interdivisional interfaces between the 2-Out-Of-4 logic modules.

Er

)) CGS DI&C-ISG-04 Compliance Matrix.

(d) PRNMS LTR Sections Er References

1. GE Nuclear Energy, "Nuclear Measurement Analysis and Control Power Range Neutron Monitor (NUMAC PRNM) Retrofit Plus Option III Stability Trip Function,"

NEDC-32410P-A, October 1995.

E1-35 to NEDO-33697 Revision 1 Figure 2 Out-Of-4 Logic Module Interfaces El-36

Enclosure 1 to NEDO-33697 Revision 1 3.2. Staff Position 1.10 (GGNS-RAI 16)

Staff Position 1.10 of DI&C-ISG-04 governs communications of a safety division with maintenance and monitoring equipment.

Describe in detail the communications used in performance of maintenance and monitoring to completely address Staff Position 1.10 of DI&C-ISG-04, including the following to satisfy the above criteriaor to determine the proposedapproachis an acceptable alternative:

a) whether the dedicated division's localfront panel is requiredto be used to confirm gain adjustments prior to use and without regard to the method used to provide gains to the APRM; b) whether only one division'sgains may be confirmed/acceptedat a time,*

c) whether the communication path that provides gains to the APRM via the NUMAC Interface Computer is connected and active at all times; and d) whether the restriction to adjust only one division's gains at a time is by means of physical cable disconnect, or by means of keylock switch that eitherphysically opens the data transmission circuit or interrupts the connection by means of hardwired logic (versus reliance upon a combination of firmware enable, password and/or reading keylock position, and administrativecontrols).

CGS PRNM Response The PRNM system architecture does not allow software changes online. ((

)) This satisfies the DI&C-ISG-04 Staff Position 1.10 requirements that "Safety division software should be protected from alteration while the safety division is in operation. On-line changes to safety system software should be prevented by hardwired interlocks or by physical disconnection of maintenance and monitoring equipment."

Changes to parameters and setpoints, including the gains, in a given APRM channel can only be made from the front panel display of the master APRM instrument or LPRM instrument in that channel. ((

E1-37

Enclosure 1 to NEDO-33697 Revision 1 Further discussion about the communication over the dedicated serial data link is below in the response to (c). This is an alternative to the DI&C-ISG-04 Staff Position 1.10 requirement that "A workstation (e.g. engineer or programmer station) may alter addressable constants, setpoints, parameters, and other settings associated with a safety function only by way of the dual processor / shared memory scheme described in this guidance, or when the associated channel is inoperable."

There is no common maintenance workstation that could be used to accept pending gains or alter any addressable constants, setpoints, parameters, or other settings in more than one channel at a time. This meets the DI&C-ISG-04 Staff Position 1.10 requirement that "Such a workstation should be physically restricted from making changes in more than one division at a time. The restriction should be by means of physical cable disconnect, or by means of keylock switch that either physically opens the data transmission circuit or interrupts the connection by means of hardwired logic."

The two types of gains specifically discussed in this response are APRM gain (based on core thenral power) and LPRM detector gains (based on LPRM gain adjustment factors). The pending APRM gain and pending LPRM detector gain adjustment data can be downloaded from the plant process computer, but they must still be accepted at the master APRM instrument or LPRM instrument front panel display. The pending APRM gain and the pending LPRM gains for the LPRM detectors processed at the master APRM instrument are accepted at the master APRM instrument front panel display, not at the LPRM instrument front panel display. The pending gains for LPRM detectors processed at the LPRM instrument are accepted at the LPRM instrument front panel display, not at the master APRM instrument front panel display. The high level communication path for pending gains downloaded from the plant process computer is shown below in Figure 3.

EI-38

Enclosure 1 to NEDO-33697 Revision 1

((

Figure 3 Communication Path for Pending Gains Er go Additional information about changing APRM gain and LRPM detector gains is discussed below.

a) As stated above, the front panel display of the master APRM instrument or LPRM instrument within an APRM channel must be used to confirm the pending APRM gain adjustment and pending LPRM detector gain adjustments for that APRM channel, regardless of the method used to provide the pending gains to the APRM channel.

Er El-39

Enclosure 1 to NEDO-33697 Revision 1 b) Each master APRM instrument and LPRM instrument in each of the four APRM channels has its own front panel display. As stated above, the pending gains for a given APRM channel can only be accepted from the front panel display of the master APRM instrument or LPRM instrument in that APRM channel.

c) The communication path that provides pending gains to the master APRM instrument and LPRM instrument from the NIC is connected and active at all times. The communication path has been analyzed and demonstrated not to effect the APRM's ability to perform its safety function, as discussed below.

El-40

Enclosure 1 to NEDO-33697 Revision 1 11 d) As stated above, there is no common maintenance workstation that could be used to accept pending gains in more than one APRM channel at a time. Therefore the requirement to physically restrict connection of such a workstation to only one APRM channel at a time as described in DI&C-ISG-04 Staff Position 1.10 is met. A combination of security features in El-41

Enclosure 1 to NEDO-33697 Revision 1 conjunction with administrative controls are used to restrict access to the setup screens that allow gain adjustments to be made, as described above in the discussion about the different security levels.

References

1. GE Nuclear Energy, "Nuclear Measurement Analysis and Control Power Range Neutron Monitor (NUMAC PRNM) Retrofit Plus Option III Stability Trip Function,"

NEDC-32410P-A, October 1995.

2. GEH NUMAC PRNM Requirements Specification, 24A5221.
3. GEH PRNMS FDDI Protocol Specification, 24A5244.
4. GEH APRM Internal Communication Protocol Performance Specification, 26A7960.
5. GEH APRM Functional Software Design Specification, 26A6774.

El-42

Enclosure 1 to NEDO-33697 Revision 1 3.3. Staff Position 1.10 (GGNS-RAI 17)

With respect to maintenance and monitoring, describe the administrative controls using terminology consistent with the LTR and in fidl consideration of the response provided in 3.2, Stt~f Position 1.10 (GGNS-RAJ 16) above sufficiently to address:

a) Whether the activities associatedwith use of the OPERA TE-SET mode are achieved at the local channel'sfrontpanel; b) How the OPERA TE-SET mode is entered; and c) To explicitly map the descriptionto the three levels of security that are identified in the LTR paragraph5.3.13.

The following further clarifies the rationale for this RAI but does not include additional information requests. The response to a previous request did not use the same terminology as the LTR and is difficult to correlate with the response provided for Staff Position 1.10 of DI&C-ISG-04 or ke' switch position/features that may be built into a NUMAC chassis.

CGS PRNM Response The following is a description of the administrative controls, using terminology consistent with Section 5.3.13 of the LTR (NEDC-32410P-A, Reference 1), to address items a, b and c above:

((

E1-43

Enclosure 1 to NEDO-33697 Revision I 11 The key for the keylock switch and password will be controlled by Operations in accordance with plant procedures.

References

1. GE Nuclear Energy, "Nuclear Measurement Analysis and Control Power Range Neutron Monitor (NUMAC PRNM) Retrofit Plus Option III Stability Trip Function,"

NEDC-32410P-A, October 1995.

2. NUMAC PRNM Requirements Specification, 24A5221TC.
3. APRM User's Manual, 26A7865.

E1-44

Enclosure 1 to NEDO-33697 Revision 1 3.4. Staff Positions 1.11 and 1.12 (GGNS-RAI 12)

Staff Position 1.11 of DI&C-ISG-04 states, in part, that "The progress of a safety function processorthrough its instruction sequence should not be affected by a message fr-om outside its division." Staff Position 1.12 of DI&C-ISG-04 states, in part, that "Communication faults should not adversely affect the performance of requiredsafety functions in any way."

Describe in detail how firmware within the OPRM/APRM chassis, which is considered safety-related ensures the integrity of all data processed within the OPRMIAPRM (e.g. valid message formats and ranges) to satisfy the above criteriaor to determine the proposedapproach is an acceptable alternative.

The informationprovided in the ISG-04 Compliance Matrix has not described dataflows or the communication protocol by which non-safety system data is provided to each redundant OPRM/APRM channelfor processing. No description of the processing is provided to identify whether the data directly affects the safety processor for either safety function or support software, and whether this data processing is limited to a channel in INOP or BYPASS as determined by the safety processor. There is no need to address information previously describedfor hardware-basedintegrity checks associatedwith the communicationprotocol and data buffering that have not changedsince the PRNMS LTR.

CGS PRNM Response The following response details the alternative approach of the APRM to Staff Position 1.11 and explains how the APRM satisfies the criteria of Staff Position 1.12.

((

EI-45

Enclosure 1 to NEDO-33697 Revision 1 11 Message Title Usage Description

((:I______________________

11 E1-46

Enclosure 1 to NEDO-33697 Revision 1 1]

No communication fault will adversely affect the performance of required safety functions and the APRM meets the criteria of Staff Position 1.12.

EI-47

Enclosure 1 to NEDO-33697 Revision 1 3.5. Staff Position 1.13 (GGNS-RAI 15)

DI&C-ISG-04 Position 1.13 states for communications that are needed to support a safety function, the effectiveness of error detection/correction should not affect the operation of the safety-function. Furthermore DI&C-ISG-04 Position 1.19 states that communications throughput thresholds and safety system sensitivity to communications throughput issues should be confirmed by testing.

Describe in detail the methods used to test that each safety processor within PRNMS upgrade cannot be adversely influenced by the non-safety or inter-divisionalcommunications activities.

[Note: The original RAI identified a list of interfaces specific to the architecture and equipment of the GGNS PRNM, and the in for*mation provided in the response was specific to that list.

Rather than. addressing the list of comparable CGS PRNM interfaces, the response below identifies the documentation generated for the CGS PRNM project which provide the information and analysis which address Staff Positions 1.13 and 1. 19.]

CGS PRNM Response For background information, detailed descriptions related to CGS PRNM, safety-to-safety, safety-to-nonsafety, and nonsafety-to-nonsafety communication interfaces can be found in the NEDC-33696P (Reference 1).

Section 3.4, Staff Positions 1.11 and 1.12 (GGNS-RAI 12) describes both the validation and error checking within discussion related to the processing of FDDI messages.

NEDC-33690P (Reference 2) identifies the data related to error rates, message intervals, communication throughput capacity, and delay times utilized by the analysis.

As noted within the evaluation of DI&C-ISG-04 Staff Positions 1.19 and 1.120 provided in Reference 2: the CGS PRNM V&V test plan include steps to address capacity usage during nominal and increased usage operation, and notes that "data error rates will be supported by testing a similar PRNM system for GGNS during integration testing."

References

1. GE Hitachi Nuclear Energy, "Columbia Generating Station Power Range Neutron Monitoring System Architecture & Theory of Operations Report, NEDC-33696P, Revision 0, November 2011.
2. GE Hitachi Nuclear Energy, "Columbia Generating Station Power Range Neutron Monitoring System Response Time Analysis Report," NEDC-33690P, Revision 0, November 2011.

E1-48

Enclosure 1 to NEDO-33697 Revision 1 3.6. Staff Positions 1.19 and 1.20 (GGNS-RAI 18)

Staff Positions 1.19 and 1.20 of DI&C-ISG-04 address the potential impact of data throughput and data errorrates on worst-case response time.

Describe in detail the testing performed to ensure properperformance of all safety functions to satisfy the above criteriaor to determine the proposedapproachis an acceptable alternative.

CGS PRNM Response As noted above in Section 3.5, NEDC-33690P (Reference 1) documents an evaluation which demonstrates that the criteria of DI&C-ISG-04 Staff Positions 1.19 and 1.120 have been satisfied.

References

1. GE Hitachi Nuclear Energy, "Columbia Generating Station Power Range Neutron Monitoring System Response Time Analysis Report," NEDC-33690P, Revision 0, November 2011.

EI-49

Enclosure 1 to NEDO-33697 Revision 1 3.7. Staff Position 2.0 (GGNS-RAI 19)

Staff Position onl Command Prioritizationof DI&C-ISG-04 could apply to the 2-out-of-4 voter design if the same 2-out-of-4 voter (or a common design) is used to process any of the following in additionto the PRNMS trips:

a) the diverse actuationsignals in addition to those generatedby the PRNMS which are identified in Table 2-1, Sensor Diversitfinor Initiating Events, of Reference .1 belowi; or b) the Manual Trips signal

[Note: A reference to the DSS-CD function in the original RAI is not applicable to the CGS PRNM.]

Describe the plant's intended use of the PRNMS 2-out-of-4 voter design to satisfiy the above criteria or to determine the proposed approach is an acceptable alternative and include justification,as applicable, that evaluates criteriawithin DI&C-ISG-02 and BTP 7-19.

CGS PRNM Response As noted in the DI&C-ISG-04 compliance matrix, Item 68 ((

))

The following addresses the two items above:

a) As noted in Section 2.3 of Reference 1: "The PRNM System replaces a single-sensor input to the Reactor Protection System (RPS), but does not change or alter the plant-level diversity between RPS and other plant systems. Other sensor inputs within RPS (e.g.,

reactor dome pressure) are diverse from the PRNM System since these other sensor inputs do not utilize the NUMAC platform. Therefore, they are not subject to the same common-cause failures."

References

1. GE Hitachi Nuclear Energy, "Columbia Generating Station Power Range Neutron Monitoring System Diversity and Defense-in-Depth (D3) Analysis," NEDC-33694P, Revision 1, January 2012.

E1-50

Enclosure 1 to NEDO-33697 Revision 1 3.8. Staff Position 2.3 (GGNS-RAI 14)

For the inter-divisional communications inteiface between 2-out-of-4 voter channels, fiurther describe in detail:

a) anyfunction that the programmedPLD peiforms in support of these communications; b) If this inter-divisional communications exists and a common programmed PLD is involved in allfour divisions, then include an additionalevaluation of this inteiface to satisfy BTP 7-19 or to determine that the proposed approach is an acceptable alternative. Otherwise the detail may justify why the criteriadoes not apply.

The figure which had been previously submitted did not identifir direct 2-out-of-4 voter inter-divisional communications, however, the previously submitted DI&C-ISG-04 matrix response to Staff'Position 2.3 stated that "The voter using hardware logic sends a fiber-optic signal to the other divisions." Also, the previousl)y submittedfigure showed "SELF TEST DATA

& BYPASS STATUSDATA "firom each 2-out-of-4 voter to its divisions APRMs, where the APRM could then feedback its status to allfour voters. However, the replacementfigure neither depicts this signalflow nor other inter-divisionalcommunications between 2-out-of-4 voters. Therefore, it is unclear whether 1) the "SELF TEST DATA & BYPASS STATUS DATA" inteiface still exists or 2) inter-divisionalcommunications between 2-out-of-4 voters exist.

CGS PRNM Response 3.8.1. Functions Performed By Programmed PLD This response follows the convention of other responses in that the term division is used only with respect to the RPS. The term channel is used in all other cases.

For the inter-channel communications interface between 2-Out-Of-4 Logic Modules (voter channels), PLD Ul1 supports the Channel Bypass signal communications that are unidirectional from each 2-Out-Of-4 Logic Module to all of the other 2-Out-Of-4 Logic Modules. These are the only inter-channel communication interfaces between 2-Out-Of-4 Logic Modules. Refer to Figure 2 and Figure 4.

The inter-channel interfaces receive simple pulse stream signals indicating the status of the Bypass Switch. With the system functioning normally, either no channels or one channel can be bypassed, and therefore there will be at most one pulse stream signal.

((

El-51 to NEDO-33697 Revision 1 E1-52

Enclosure 1 to NEDO-33697 Revision 1 3.8.2. Interdivisional Communications

((l E1-53

Enclosure 1 to NEDO-33697 Revision 1 In summary, a CCF in U 11 such that a channel is incorrectly bypassed does not prevent trips. A CCF in U 11 that results in multiple channels bypassed forces U21 to ignore bypasses. A CCF of U21 that causes multiple channels to be bypassed is detected by the APRM. It is concluded that failures related to the bypass signal processing either do not prevent trips or are detectable by the APRM.

EI-54 to NEDO-33697 Revision 1 Figure 4 - Inter-Channel Communication EI-55

Enclosure 1 to NEDO-33697 Revision 1 11 Figure 5 Out-Of-4 Logic Card E1-56

Enclosure 2 to NEDO-33697 Revision 1 Enclosure 2 CGS PRNMS Hardware, Software, and Software Development Changes E2-1

Enclosure 2 to NEDO-33697 Revision 1 The information provided in this enclosure has been extracted from the previously submitted G02-10-099, "Columbia Generating Station, Docket No. 50-397 Response to Request for Supplemental Information for Completion of Acceptance Review for PRNM/ARTS/MELLLA System Upgrade," dated July 30, 2010 (ML102360357).

The portions of the response to RSI #1 which address ISG-06 Section D.8.2 was provided within the following parts:

" Part 1: NUMAC PRNM Platform Hardware Changes

  • Part 2: NUMAC PRNM Platform Software Changes
  • Part 3: NUMAC PRNM Platform Software Development Process Changes

" Tables of specific changes These sections have been extracted and are provided within this enclosure.

E2-2

Enclosure 2 to NEDO-33697 Revision 1 Table of Contents

1. Part 1: NUMAC PRNM Platform Hardware Changes ........................................................ E2-4
2. Part 2: NUMAC PRNM Platform Software Changes .......................................................... E2-5
3. Part 3: NUMAC PRNM Platform Software Development Process Changes ...................... E2-8
4. CG S PRN M H ardw are Changes ........................................................................................ E2-10
5. CG S PRN M Firm w are Changes ........................................................................................ E2-21
6. NUM AC Software Plans Revision History ....................................................................... E2-29 F2-3

Enclosure 2 to NEDO-33697 Revision 1

1. Part 1: NUMAC PRNM Platform Hardware Changes The first PRNM system installed in the United States (US) was installed at Hatch in 1997. The PRNM platform at Hatch is identical to the platform described in PRNM LTR (NEDC-3241OP-A), and therefore provides a basis for comparison to the platform that was originally reviewed and approved by the NRC. Tables 1-1, 1-2, and 1-3 show the differences in the NUMAC platform between the initial US application at Hatch in 1997 and the CGS PRNM application by comparing the part numbers of the hardware modules used in the Hatch application to the part numbers of the hardware modules used in the CGS application. Table 1-4 summarizes all the changes to the hardware modules by parts list revision since the initial US application at Hatch. Regardless of any hardware changes that have occurred since the original application, if the part number used for CGS is the same part number that was used for Hatch, then the part is fully interchangeable with respect to form, fit and function in accordance with GEH engineering operating procedures. The following paragraphs provide details of the significant hardware platform changes.

APRM Chassis Subassembly Er GEDAC Communication/Memory Module Er Relay Logic Card Er E2-4

Enclosure 2 to NEDO-33697 Revision 1

2. Part 2: NUMAC PRNM Platform Software Changes Table 1-5 identifies changes made to the safety-related generic APRM/OPRM firmware since the original design up to and including changes made for the CGS PRNM. The table lists the files containing revised firmware and a description of the changes. This table does not include changes made to the data files that are changed for each new plant application. These changes have been made in accordance with the NUMAC V&V process and the NUMAC configuration management process that were previously reviewed and approved by the NRC, as stated in Section 3.2 of the safety evaluation report (SER) in NEDC-3241OP-A. The following is a synopsis of the APRM/OPRM software evolution process:

Design Inputs

((

Firmware Control Er E2-5

Enclosure 2 to NEDO-33697 Revision 1 Firmware History 11 E2-6

Enclosure 2 to NEDO-33697 Revision 1 Firmware Testing

((

E2-7

Enclosure 2 to NEDO-33697 Revision 1

3. Part 3: NUMAC PRNM Platform Software Development Process Changes Er

)) Section 3.2 of the SER in NEDC-3241OP-A states that the standard NUMAC software development process defined by these plans and implemented for PRNM has been reviewed and accepted by the NRC.

Consistent with the commitment that was made by GEH to the NRC as documented in Section 3.2 of the SER in NEDC-32410P-A, the NUMAC software development plans were issued as formally controlled corporate documents. Since the NRC first reviewed and approved the NUMAC software development plans, several changes have been made to these documents.

These document changes were made in accordance with GEH procedures and in accordance with the required engineering and quality assurance reviews as was committed to the NRC at the time NEDC-32410P-A and these NUMAC software development plans were first reviewed and approved. The changes that have been made to these documents do not in any way alter the fundamental software life cycle process that was originally reviewed and approved by the NRC.

Table 1-6 summarizes the revision history of the NUMAC software plans since they were first reviewed and approved by the NRC. Table 1-7 shows the correlation of the NUMAC design process to the requirements of BTP 7-14 Revision 5.

NUMAC Software Plans Revision History Er BTP 7-14 Compliance The primary NRC guideline available at the time the NUMAC design processes were developed was NRC RG 1.152 Revision 0 (1985), primarily endorsing ANSI/IEEE 7-4.3.2-1982.

IEEE 7-4.3.2-1993 was issued prior to completion of the original PRNM design, but was not E2-8

Enclosure 2 to NEDO-33697 Revision 1 endorsed by the NRC until 1996 (via RG 1.152 Revision 1). Evaluation of the NUMAC design process against both of those guides is included in NEDC-32410P-A, Appendix A. In addition, NEDC-32410P-A, Supplement 1, Appendix A, includes an evaluation of the process to ANSI NQA2, Part 2.7. A general description of the design process applied to the NUMAC PRNM is included in NEDC-32410P-A, Chapter 9. Finally, Appendix C in NEDC-32410P-A includes a comparison of the NUMAC PRNM equipment with NUMAC equipment previously designed and reviewed by the NRC.

Since the original PRNM design and NRC review of the NUMAC PRNM LTR, the NRC has issued BTP 7-14, Revision 5. This BTP and most of the NRC RGs listed therein were not issued at the time of the original design of the NUMAC PRNM equipment. BTP 7-14 guidance is intended to address complete digital systems in a plant, including full Reactor Trip Systems and Engineered Safety Features Systems. ((

)) Extensive field experience of NUMAC equipment, including PRNM, demonstrates that the design process applied for the NUMAC equipment, including PRNM, provides a fully adequate digital design for the NUMAC applications.

E2-9

Enclosure 2 to NEDO-33697 Revision 1

4. CGS PRNM Hardware Changes 4.1. Table 1-1. NUMAC Platform Changes - APRM Chassis Part Number Used for Part Number Used for
~ModuleI

... .___ _ _ "Hatch APRM (1997) CGS APRM (2010) 11 4 +

4 +

4 +

'I I.

  • Er 4.2. Table 1-2. NUMAC Platform Changes - RBM Chassis Part Number Used for Part Number Used for Hatch RBM (1997) CGS RBM (2010)

Er

  • ER E2-10

Enclosure 2 to NEDO-33697 Revision 1 4.3. Table 1-3. NUMAC Platform Changes - Two-Out-Of-Four Logic Module P art Number Used for Part Number Used for Module Hatch 2-Out-Of-4 CGS 2-Out-Of-4 Logic

, LogicMVtdule (1997) , Module (2010) 4.4. Table 1-4. Changes to Hardware Modules by Parts List Revision Parts Modue Part.Number List Date Description Erm e* *o:* Rev it  :

4 + 4 E2- 11 to NEDO-33697 Revision 1 F2-12

Enclosure 2 to NEDO-33697 Revision 1 Parts Module Part Number List Date Description Rev

+ 4 4 I -I-F2-13

Enclosure 2 to NEDO-33697 Revision 1 Module Parts:. ... "

Part Number List Date Description Rev I. 4 -4 .4-

+ 4 4 4 + 4 E2-14

Enclosure 2 to NEDO-33697 Revision 1 Module

  • 'Parts Module Part Number Rev List Date Description
  • .*,*.: .... Rev i i i i 4 + 4 +

E2-15

Enclosure 2 to NEDO-33697 Revision 1 Module Part Number Parts List Rev 1 Date Description

+ t + I 4 4- --4 4 ~- +

4 4 4 i-E2-16

Enclosure 2 to NEDO-33697 Revision 1 Module'. PatN me List ~Daite ~ Descriptiont Par¶~Nurnber Rev _ _ _ _ ____________

+/- F -I- I

-I- + +

-I- t I i i F +

F 4 F +

I I t -I-I *I + I.

4 + 4 I E2-17

Enclosure 2 to NEDO-33697 Revision 1 Parts Module Part Number, List Date Description

__ _ __ __ __ _ Rev ... ..

4 +

+ + + 4 4 4 4 + 4

.4 I. .4 +

E2-18

Enclosure 2 to NEDO-33697 Revision 1

.* :*.:*.. .. .. .  :*.P arts,.* * ?. *. ...

-Module "Part Number List . Date Description A Rev

+ F + +

+ t I

i. 4 -

F I F +/-

F F 4 .4- I +

I +/- I F E2-19

Enclosure 2 to NEDO-33697 Revision 1 Parts Module Part Number List Date Description Rev

________________________________________________*___..____.._1 E2-20

Enclosure 2 to NEDO-33697 Revision 1

5. CGS PRNM Firmware Changes 5.1 Table 1-5. NUMAC APRM/OPRM Firmware Changes File Description of Change File Date E2-21

Enclosure 2 to NEDO-33697 Revision 1

. File Description.of Chaige Fife Date ,

i +

F2-22

Enclosure 2 to NEDO-33697 Revision 1 File L Description of Change I ,File Date E2-23

Enclosure 2 to NEDO-33697 Revision 1 File Description of Change ..... .. File Date i

+ i E2-24

Enclosure 2 to NEDO-33697 Revision 1 File Description of Change File Date, E2-25

Enclosure 2 to NEDO-33697 Revision 1 File .2* Description of Change File Date E2-26

Enclosure 2 to NEDO-33697 Revision 1 File . Description of Change File Date E2-27

Enclosure 2 to NEDO-33697 Revision 1

.File.

ý * **J iesciption of Change [ File %Date E2-28

Enclosure 2 to NEDO-33697 Revision 1

6. NUMAC Software Plans Revision History 6.1 Table 1-6. Revision History of NUMAC Software Plans E2-29 to NEDO-33697 Revision 1 E2-30