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Category:Conference/Symposium/Workshop Paper
MONTHYEARML0806004562008-03-0606 March 2008 02/19-02/21/2008 Nrc/Doe Workshop Presentation: Experiences with Large Component Replacements - Spilker 2008-03-06
[Table view] Category:Slides and Viewgraphs
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Experiences with Large Component Replacements Jeffrey Spilker Supervisor - Nuclear Projects Omaha Public Power District Fort Calhoun Station
License Renewal
- Granted in 2004, solidified corporate support for life to 2033 and beyond.
- Economics
- Reliable Operation
- Efficiency
- Extended Power Uprate (EPU) of 17%
Omaha Public Power District Fort Calhoun Station
2005 Outage
- Chronic tube/tube sheet leakage
- Chloride pitting 7% of one bundle
- Under sized for current power, now EPU
- Overall health of RSG
- Titanium tubes
- Moisture Separator Refurbishment
- Efficiency
- Reduce moisture Omaha Public Power District Fort Calhoun Station
2006 Outage
- Nuclear Steam Supply System Refurbishment Project (NSSSRP)
- Steam Generators
- Pressurizer
- Reactor Vessel Head
- Rapid Refueling Package (aka - Integrated Head Assembly)
Omaha Public Power District Fort Calhoun Station
Steam Generators
- Among longest service alloy 600 mill annealed
- IGSCC, dents at carbon steel supports, inspection cost
- Integral forged piping nozzles and forged shells
- Alloy 690 thermally treated tubing
- Feedring and loose parts trap
- Inspection port access
- Supports - wear & corrosion
- Tube expansion techniques - reduced stresses
- Blowdown
- Sized for EPU Omaha Public Power District Fort Calhoun Station
Pressurizer
- One leak at temperature nozzle. 72 heater nozzles.
- Predict failure in plant life
- Concern of leak at start-up
- Containment opening available
- Integral forged piping nozzles and forged shells
- Stainless steel heater sleeves
- 36 heaters
- Alloy 52/152 weld material
- Increased size - EPU operational benefit
- TE for thermal transient monitoring
- Insulation access for inspection Omaha Public Power District Fort Calhoun Station
Reactor Vessel Head
- High inspection costs
- Predict failure during plant life
- Containment opening available
- Mono-block forging
- Eliminate extra nozzles
- Alloy 690/52/152 materials
- Minimize J-groove stresses Omaha Public Power District Fort Calhoun Station
Rapid Refueling Package
- CEDM upper housing leaks - PWSCC on spare housings
- Outage time constraints, space available and predicted dose
- CEDM upper housing design for stress and weld reduction
- Improved cooling with focus on housings and EEQ
- Minimize outage time Reactor Coolant Pumps/Motors - Not part of NSSSRP
- Rotating through pumps and motors for rebuild Omaha Public Power District Fort Calhoun Station
2006 Outage
- Low Pressure Turbine Rotors
- Indications of SCC in disk
- Benefit of efficiency
- Size for EPU
- Copper - Impact on RSG
- Size for EPU
- Degradation of Insulation Omaha Public Power District Fort Calhoun Station
Planned Projects
- High Pressure Turbine
- Generator Rewind
- Time and temperature on insulation
- Feedwater Heaters - possible
- Spare house and auxiliary Omaha Public Power District Fort Calhoun Station