IR 05000482/1984051
| ML20127C342 | |
| Person / Time | |
|---|---|
| Site: | Wolf Creek, 05000000 |
| Issue date: | 12/11/1984 |
| From: | Grace J NRC OFFICE OF INSPECTION & ENFORCEMENT (IE) |
| To: | Denise R NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV) |
| Shared Package | |
| ML20126H338 | List: |
| References | |
| FOIA-85-160 NUDOCS 8412190495 | |
| Download: ML20127C342 (6) | |
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,. - /@ ' tog'o UNITED STATES E")m NUCLEAR REGULATORY COMMISSION
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- E WASHING TON, D. C. 20555
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December 11, 1984 Docket No. 50-482 MEMORANDUM FOR: Richard P. Denise, Director . Wolf Creek Task Force, Region IV . i ? FROM: J. Nelson Grace, Director . . Division of Quality Assurance, Safeguards, I and Inspection Programs j Office of Inspection and Enforcement - SUBJECT: SPECIAL CONSTRUCTION VERIFICATION
INSPECTION REPORT l , t;i As requested in your memoranda to R. DeYoung dated September 24, 1984 and . -
October 12, 1984, IE performed a special construction verification inspection j (SCVI) of the voluntary Construction Self Assessment (CSA) performed at the Wolf Creek Generating Station (WCGS). The SCVI was performed by members of IE/DQASIP ' .
and consultants, most of whom had experience as members of an NRC Construction 9] Appraisal Team.
. q The SCVI report package is enclosed for your transmittal to the applicant. The h package includes the transmittal letter, Executive Summary, Potential Enforcement i Actions, and Unresolved Items for your use in the transmittal to Kansas Gas and ] Electric Company (KG&E).
The SCVI was performed primarily to achieve the requested assessment of the CSA h effort as defined in your memoranda.
In the process of performing the requested assessment, the SCVI also identified other items which have been classified , either as an item for potential enforcement action or as an unresolved item.
J These are listea in Enclosures B and.C of the enclosed transmittal letter.
- j Closeout of all items relative to the potential enforcement action and unresolved j
items identified during the NRC assessment of the CSA effort and of the specific j and generic concerns identified as a result of the CSA effort will be considered
a satisfactory resolution of the matters in this report.
I . It is our recommendation that the potentia enforcementaction(PEA) detailed . ij in Enclosure B to the enclosed transmittal letter be issued as a notice of j violation and be classified as Severity Level IV in accordance with 10 CFR , 2, Appendix C, Supplement II.
It is recognized that the PEA is similar to a
violation issued in paragraph B of Appendix A, Notice of Violation, to the
Wolf Creek Inspection Report 50-482/84-22, but in our view relates to different j requirements.
l? t, .. r . , .. . . . - . . -
i
Richard P. Denis-2-December 11, 1984 If you have any questions, please contact Brian Grimes (492-4614) or fiark Peranich (492-9661).
N 7e c . J. Nelson Grace, Director Division of Quality Assurance, Safeguards, and Inspection Programs Office of Inspection and Enforcement
Enclosures:
1.
SCVI Inspection Report 2.
Transmittal Letter 3.
A.- Executive Summary , l 4.
B - Potential Enforcement Action . 5.
C Unresolved Items i ' . . . S l
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'o UNITED STATES !" 'n NUCLEAR REGULATORY COMMISSION $ - WASHINGTON, D. C. 20555 \\...../ , ~ Oscket No. 50-482 . i Kansas Gas and Electric Company ATTN: Mr. Glenn L. Koester.
- Vice President - Nuclear i
P. O. Box 208
Wichita, Kansas 67201 a j Gentlemen:
4 Subject: Special Construction Verification Inspection j-50-482/84-51 .
2 l' Enclosed is the report of the Special Construction Verification Inspection (SCVI) i conducted by the Office of Inspection and Enforcement (IE) from October 23 $ through November 2,1984 at the Wolf Creek Generating Station (WCGS) site.
The SCVI team was composed of members of IE and a number of consultants. The SCVI
"- was conducted to assess.the voluntary Construction Self Appraisal (CSA) effort . by the Delian Corporation and the followup corrective actions.
< The SCVI report identifies the areas examined during the inspection.- Within these areas, the effort consisted of an assessment of the independence, scope, a
Inspection Report
Required 0-C No 11-17 Inspect Report ', j Comaector Loose Verified / Item Open I 7/3/84 on Record m..) .1 Q 24 Electrical, Unistrut Wall
DIC NCR Prepared / None Required 0-D Yes 11-2 ISN-19274E H..y Sprsed Ites Closed (See.165 Also) I 11-17
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Electrical, Washer
DIC NDC Prepared / None Required 0-D Yes 11-2 ISN-19320E ~;y ?q Rotated on Unistrut Item Closed I ,18-17 NDC E-Ol4
- 1
) 25 Electrical, Calvanize
DIC NDC Prepared / None Required 0-D Yes 11-17 NDC-E-016 ~~ q off Conduit Ites Closed I WR 10757-84 .? ? H' 27 Electrical Tray Support
DIC NCR Prepared / None Required 0-b Yes 11-3 ISN-19312E ' . not Secured Properly Ites Closed I 11-17
Electrical. No Fire
DIC Memo Prepared / Mone Required 0- D Yes 11-17 Hemo 7/5/84 ~ Barrier Item Closed I on Record . '.1 j 29 Electrical, Cable Tray
DIC NDC Prepared / None Required 0-D Yes II-il NDC-E-027 Penetration Barrier Item closed I a l 30 Electrical, Floor Penetra-
DEC Memo Prepared / Required 0-C No 11-17 Memo 7/6/84 on
- .j
tion not as Required item Open i Hecord, ,. )i . Breach ol Seal Notifiration J 31 Electrical, Missing
DIC Memo Prepared / None Required I-F Yes 11-3 Memo 7/5/84 } Cable Soltener Item closed I Il-17 on Herord WA-RC-300-01 QCIC WA-RC-300-01 , E-0103
Electrical, Fire Barrier
DIC Hemo Prepared / None Required I-F Yes 11-3 Memo 1/2/84 I Full stem Closed I 11-17 on kccord E-15000 E-IRH900
- 33
Mechanical, (Supports)
DIC a)NCH Prepared / Required a)l-B* a)No Ill-5~ 4)lSN-19277tlW Insufficient Weld Length Item Open (See Item 157) b)O-D I Ill-11 FCH I-0181-11 b)NCR Prepared / b)Yes Hesponse to CSA 15?A Item Closed I b)NCH ISNI9277HW AE-3
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TABLE OF RESOLbi!ON OF CSA CONCERNS . key. 8 11/01/84 $ CSA CSA RESP. (A) ,~i ITEM CONC. ORG. ITEM STATUS RY ACTION / RESP. REV/ CSA kEP. DUE DATE CIDSE OUT CSA
- i IRBIRER
DESCRIPTION NO. DISC. RESP. ORGANIZATION ACTION Pl.AN CSA STATUS CONC. REF. SCH./ACT. DOCIMNT VER I F.I CA..T I.ON : ' I . i 34 Mechanical. (Supports)
DIC NCR Prepared / . None Required
Yes 118-31 ISN-19285HW .cx Not to Tolerance items Closed i SDL-AR-t-075 Incorrect Material I.D. ,
Electrical, NCC Bolting
DIC NDC Prepared / None Required I-D Yes 11-6 NCI-1352E and .y not to Spec's. Item Open (See item 164)
11-17 NDC-E-048 L]y NCR ISN2068tE 1-D NCR ISN20682E ' j 36 Electrical, Boa not
DIC TOE Prepared / Required 0-C No 11-17 TOE 123 & ~ ~ ~ - .,e -Properly secured Ites Open I 124 j n .-j 37 Electrical, Broken Fles
DIC NRC Prepared / None Required 0-D Yes 11-17 ISN-193I1-E y in Conduit Item Closed r I Yj 34 Electrical, Flex Loose
DIC NRC Prepared / None Required 0-D Yes 11-18 INN-19332E '; Ites Closed
39 Electrical, l.ath of Edge
DIC NDC Prepared / None Required 0-D Yes !!-18 NDC-E-021 j Softener on Cable Item closed (See Item 170) I q. i' 40 Electrical, Broken Flex
DIC NDC Prepared / None Required 0-D Yes 11-18 ISN-19310-E <S Item Closed ! I . 741 Pipias, Flange Bolts not
DIC Memo Prepared) None Required 0-D Yes 111-20 Mcmo T[5/84' ~ Fully Eagaged item closed
1 s r)42 Mechanical, Snubber (Support) 42 DIC lten Resolved on None Required
Yes 111-32 CSA Form act Completely Wrapped CSA Form / Item I j Closed
Mechanical, (Supports)
DIC Item Resolved by None Required 0-D Yes !!!-31 2~ NCl 8 0054H ~~ Operational Interference RCI/Ites Closed I '
- 44
Mechanical. (Paping)
DlC Item Resolved by None Required I-D Yes III-32 CSA Form + Clearance Retween valve CSA Fors/ Item i Hemo , Mandle Open 10-20-84 ' ' AE-4 , .
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TARI.E OF RESOLUTION OF CSA CONCERNS
Rev. 8 II/01/84
- 4
CSA i CSA RESP. (A) .I ITEM CONC. OkG. ITEM STATUS RY ACTIOel/ NESP. REV/ CSA REP. IMJE DATE Cl.OSE Otfr CSA , IANGER DESCRIPTION NO. DISC. RESP. ORGANIZATION ACTION PLAN CSA STATUS CONC. REF. SCH./ACT. DOCUMENT VEN I F I CAT..I. O. N
- 3
,. f 45 Mechanical, (Supports)
DIC NDC Prepared / ,None Required
Yes III-12 ISN-19538N ' ] Seesbber later f erence Itee Closed I 46 ' Electrical, Missing Rolts
DIC NDC Prepared / None Required 0-D Yes 11-19 NDC-E-023 ~ W on Cover Itee Closed i J$ .;4
Electrical, Missing Rotta
DIC NDC Prepared / Nome Required 0-D Yes 11-19 NDC-E-022 '- ~ ~ em Cover Ites Closed I [
Mechanical, (Supports)
. Dic Itee Resolved on None Required 0-D Yes III-33 CSA Form @f Hanger Clearance CSA Fors/ Item I d Closed '. 49 Electrical, Fles Connector
DIC NDC Prepared / None Required 0-0 Yes 11-18 ISN-19313E ~ j Loose Item Closed I
- 50
Mechanical, (Piping)
DIC Memo Prepared / None Required 0-D Yes III-20 Memo 7/14/84 ~ Q Grind Spot Ites Closed I on Necord , QSk SR-1093-M ,j UT-2416 q j51 Electrical
DIC lten Resolved None Required 0-D Yes 11-19 RUk'CM42-94 ~ ~' Missing Strap for Unistrut ou CSA Form .1 a , Memo 1/3/84 x, y. > . j 52 Electrical,
DIC Item Resolved on None Required 0-D Yes 11-19 RA-HC-242-95 liaistrut Strap not CSA Foam / Item (See Ites 165)
Memo 7/1/84
] Eagaged Closed QHC e,628tJ W . . 53 Mechanical. (IEC Valve)
DIC lten Resolved by a)None Required a)0-D a)Yes III-20 Memo 1/5/ 5 ~& ~ a)lacorrect Washers Installed Memo & Special Instruc-
1/11/84 d' b) Incomplete Thread Engagement Lion /Ites Closed b)None Required b)l-D b)Yes III-20 Work Pkg In. lex 385 I SIS IM03EPU6(Q)02 Spec. M204, p.8 ', WP-Vil R. 19, p.25 ._ < 54 Mechanical, (Supports)
DIC lien Resolved by Action Plan 54 4-C No Ill-20 Memo 7/10/84 Temporary Clamp Memo / Item Open
.? 55 Mechanical, (Whip Restraint 55 KC&E Itce Resolved on Required 0-C No V-3 CSA Fura } and Tubing Support-Civil / Dic CSA Form / Item Open I l Structural) Clearante AE-5 + .
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,..mg- .x _,,y..m_..--, m.y. .,. ...3 - - . . .e '! ~! TABLE OF RESOLIITION OF CSA CONCERNS ,'j Rev. 8 18/01/84 CSA ' CSA kESP. __ ]'s NISSES (A) ITEM COIIC. ORC. ITEM STATUS BY ACTION / kESP. REV/ CSA REP. DUE DATE CIDSE OUT CSA . DESCRil" TION NO. DISC. NESP. ONCANIZATION ACTION PIAN CSA STATUS CONC. REF. SCN./ACT. DOC 1 MENT V_ER.-I F.I CA.T I ON - - -- j 56 Mechanical (Whiip Restraint-56 DIC lten Resolved by None Required 0-F Yes V-3 q Civil / Structural) FCR/Ites Closed FCR-l-140lC, i Item 6 .1 57. Mechanical, (supports)
DIC Item Resolved on None Required 0-F Yes III-31 CSA Form ' q Operational Interference CSA Fore / Item I SDt. AE-243 Closed j SS Mechanical (Supports)
Dic SDL Prepared / None Required 0-F Yes Ill-31 SDI.-EG-871 ~ -j Bushing mot Properly item Closed i " ; Staked '1 '3 59 Electrical, No I.D.
DIC lten Resolved on Required 0-C No 11-18 CSA Form .i Markers on MCC CSA Fors/ Item
Menu 7/20/84 ", Open IMJG E-IING20/R1 $60 Electrical, Flex not
DIC NDC Prepared / Required 0-C No 11-18 NDC-E-O'15 .? Properly Separated Item O en P I QHC 101153 -i ' 61 Mechanical, (Piping)
4)DIC NCH Prepared / None Required a)0-D Yes 111-20 m) NCR ISN-17199E
c) Loose Solts on Valve Ites Closed d b) No White I.D. Tag b)DIC b) Item Closed b)D-F Yes b) Hemo 9/4/84 on lite i Memo 7/Il&l0/8/84 on tile ~1 ,
,. 62 Mechanical, (Piping)
DIC NDC Prepased/ Nosse Required a)0-D Yes 111-23 a) NCR ISN-17199E '. c) Bolts Loose on Valve item Closed i Memo 7/Il&l0/8/84 on Isle
b) No 14aite I.D. Tag b)0-F Yes b) Memo 9/4/84 on Inic .] I
Mechanical. (Paping)
DIC NDC Prepared / None Required 0-D Yes li t -ft Nd-~P 0E7 ~"~
Mets Missing on Valve Item Closed . I , 64 NDE, (R.T.) Film Quality
KG&E Item Resolved on None Required 0-F Yes IV-18 ~ 'Al orm ~ CS VENDOR CSA Fore / Item I Closed . C5 NDE, (R.T.) Fala and
KC&E Item Resolved on None Required 0-F Yes IV-19 CSA Fosm ' ~
ideld Quality VENih* CSA Fore / Item I Closed ~ AE-6 ' .
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9 + e y TARIS, OF ltESOLUTION OF CSA CONCERNS j Nev. 8 18/0l/84
CSA ') CSA kESP. (A)
ITEN COIIC. Oftc. ITEM STATUS RY ACTION / RESP. KEV / CSA REP. IAIE DATE CLOSE OUT CSA' .2 m DESCRIPTION ago. DISC. RESP. ORGANIZATl001 ACT1001 PLAN CSA STATUS CONC. NEF. SCN./ACT. DOCUPENT VEk l F i t'AT ION ) 'i i 66 IRIE, (R.T.) File Quality
EGEE Itee Resolved on None kequired 0-F Yes IV-18 CSA Fore y CSA Fore /Itee Closed I
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rp 67' Electrical, Fles
DIC IIDC Prepared / .None Required 0-D Yes 11-19 ISN-19359E ~~~ N Disconnected Itee Closed I aV. , ;. " 63 tielding, (Piping)
EG&E NDC Prepared / None Required 0 gD Yes til-21 ISN-19513 IW - .- --
Surface Defects VENDCet Item closed (See Ites 169)
Memo 7/9 & 7/16/84 iQ on record
tielding, (Piping)
KG&E Memo Prepared / Required I-C No Ill-21 M-mo 7/9/84 7 T4 Serface Defects -U) VEllDOR Ites Open (See Ites 169)
-n Record ^ ] 7) tielding (Piping)
DIC Memo Prepared / lione Required 0-D Yes 111-25 Memo 7/16/84, .-- -J Reset es Stainless ites Closed -
on Record ' * QSR 5094-M j 71 plechasical. (Piping)
Dic NDC Prepared / None Required
Yes 111-23 NDC-P026 ~ , $ Valve Leaking Ites Closed qt I ]j 72 tielding, (Piping)-
EG&E a) Memo Prepared / Required a)o-C a)No 111-21 a) Memo 7/l6/84 on recond a) Grinding Marks b) tield VENDoet Item Opesi (See Item 169) b)o-C
QSR SR 8090M ,..s Reinforcement b) Memo Prepared / b)Mo b) Memo 7/b/84 on retoed )} Item Open
, e1 4 73 tielding (Piping)
EC&E NDC Prepared / None Required I-D Yes III-22 ISN-19494MW ~ ' 1j Hadercut VENDOR Item open
' .. j js.4 74 Mechaatcal, (Piping)
DIC Memo Prepared / None Required
Yes Ill-22 Memo 7/10/84 ' " . Mold Tag Itce Closed . I on Record ~; 75 Mechanical (Equipment)
DIC NCR Prepared / None Required
Yes 111-22 ISN-19436MW Gouges and Arc Strikes ites Closed I 76P Electrical, 76P DIC Memo Prepared / lione Reepaired 0-F Yes l l-li 1.eticI Conduit laterlerence item Closed i I2/10/82, on Hetord RCI l-0205-E ' 76M Mechanical, (Supports) 76H DIC SDB. Psepared/ None Required
Yes I l l-~ll SDB.-EG-879 f i Angularity ltre Closed I
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TABl.E OF RESOLITTIOli OF CSA CONCERNS i i Nev. 8 II/01/84 'd CSA CSA RESP. (A) , A ITEN CONC. 00tG. ITEM STATUS BY ACTIOll/ RESP. REV/ CSA REP. DUE DATE CLOSE OITT CSA j amatBER DEScitlPTioti NO. DISC. RESP. ORGANIZATIOtl ACTIoll PLAN CSA STATUS CONC. kEF. SCH./ACT. IM)CletENT VEN I F I CA.T. l_HN
' [ 77 Nechanical, (Supports)
DIC Resolution on CSA See Action Plan 77 l-B No 111-5 CSA Fore /Dic 10M .; Special Scope NTDel's Fore / Item Open
Ill-33 dated 9/26/84
, Typed pg "CSA 77" , dated 10/9/84
leechanical, (Supports)
DIC/ RCI Prepared / None Required
Yes III-38 NCI-t-0012H i4 Conflict in Drauinas BECNTEL Item closed I
Itechanical, (Supports)
a)BPC (a) NCR Prepared / Required a)o-C (a)No Ill-5 (a)lSN-19356N ' '3 (a) Conflict in Drauinas Item Open n .p (b) Undersize Vendor Weld b)DIC (b) SDL Prepared / (See Itee 161) b)o-D (Is)Yes Ill-33 (I,)SDL-EG-880 j ,lten Closed (See Also Ites 157)
4
Itechanical, (Supports)
DEC SDL Prepared /Itee Required 0-C No III-38 SDEEG-881 ~' ~ B.O.N. Error Open I ' 1 Si leechaaical, (Supports) SI DIC/ RCI Prepared / Nene Required
Yes Ill-5 RCl-1-0083H Possible Clamp Rotation BECitTEL ltee Closed . l i III-32 4 82 Nechaatcal (Supports)
DIC SDL Prepared / None Required
Yes 111-38 SDL-AB-t-238 , Cotter Pia Ites Closed
) .q $3 NDE, (R.T.) Slag $3 DIC Resolved on CSA None Required 0-D Yes IV-9~ CSA Fuse ~' ~
Indications Fore /ttee Clemed , i
S4 IEIE, (R.T.) Wld
KG&E/ Item Open Action Plan 84 0-C No IV-RO CSA Fore ~ ~ quality Applied
IV-25 SAP EG 1993 , i Eng. '$ $ L5 IEEE, (R.T.) File
KG&E/ Item Open Action Plan 85 0-C No IV-T0 C5A Form t ~ - Demaity Applied
IV-28 QSR-Sk-IP95-M , Eng. ,
- S's
leechanical, (Piping)
DIC Memo Issued / None Required I-D Yes III-22 Memo 7/iU84, ~ ECE Issued in lieu NCR ltre Closed
on Record f , Welding, WId Profile
DIC Memo Issued / Required I-B No Ill-22__ ECR_22, H_dbH, t87 Meeu 7/25/84, Item Open (See Itse 167)
on Nerord/ECH , , IMO3EM04(Q)ECHIS , e AE-8 I PT ll574;ui 2455 , s -
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TABI.E OF RESOLUTION OF CSA CONCERNS ,
Nev. 8 11/01/84 .l CSA CSA RESP. (A) ITEM CONC. ORG. ITEM STATUS BY ACT1001/ RESP. REV/ CSA REP. DUE DATE CIASE OUT CSA y naaseen DESCRIPTIOIl 11 0. DISC. RESP. ORGANIZATION ACTICII PLAN CSA STATUS CONC. kEF. SCH./ACT. DOCittENT VEklFICATp*
- $ Mechanical (Piping) SS DIC Memo Issued / None Required I-F Yes III-22 Memo 7/I7/84, "F Rose Mat *1 Indicataos Item Closed t}
on Record , QSk SR-1092-M
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PT ll550;UT 2434 .: 89 Mechanica!. (Welding)
DIC Menos Prepared / None Required 0-0 Yes 111-22 Memo 7/10/84, O la Process Inspection Ites Closed m I on Record
IIechanical. (Piping)
DIC Memo Prepared / None Required 0-D Yes 111-23 Menu 7/16/84 ~ . Pia llele in R.M. Item closed'
on Record QSR SR-1091-M h 91 Itechanical (Piping)
DIC NDC Prepared / None Required
Yes 111-23 WDC-P-028 ..!: Missing Nuts on Valve Item Closed I
Welding, (Pipang)
KG&E/ Memo Prepared / None Required 0-F Yes 111-23 Memo 73 [84 . Improper Prep. for P.T. VEllD00t Ites Closed (See Item 169) I on Necord Q 93 Mechaaical, (Support)
W NCR Prepared / Nong Required
Yes 111-23 ISN55265-J d Rust on Manger Item Closed I.
$94 NDE, (R.T.) Weld Quality
KG&E U.T. Perlormed/ Action Plan 94 0-C No IV-Il U'.T.-2431, ~ c3 e)RT Discrepancies (kECO) Item Open
IV-21 , SAP EG 1994 .! h) Lead ID in NT Area of Interest t; (95 leechanical. (Paping)
DIC Surveillance Report None Required I-F Yes III-23 Memo f/3 /84, '
Arc Gouges PrepareJ/ Item Closed
on kerord ,- ( . QSR-1097-M ,. NCH ISN20075PW 496 Mechanical, (Piping)
DIC/ Memo Pacpared/ Mone Required 0-D Yes III-23 New 7/II.'84, ~ / Paint Chipping KGAE Item Closed , I on Record --[97 Mechanical, (Piping)
KG&E Memo Prepared / ' None Required 0-D Yes ill-23 Meau 7/19/84, Valve, Flow Darection Item Closed
on kccord Missing
Mechanical (Pipsag)
DIC/ Memo Psepared/ None Required I-D Yes 188"-23 ' ~ A mo 7/E0/84 ' M ASPE Class Changes BECIITEl. Item Closed
on kccord
at Coupling hcl 1-0749-P l AE-9 t ,
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TABLE OF NESOLUTION OF CSA CONCEkNS key. 8 II/OI/84 $ CSA J CSA RESP. (A) 'j ITF4 CONC. ORG. ITEM STATUS RY ACTION / RESP. REV/ CSA REP. DUE DATE CLOSE OUT CSA T F. DER DESCRIPTION B00. DISC. RESP. OkCANIZATION ACTIoti PLAN CSA STATUS CONC. NEF. SCN./ACT. DOCUMENT VENIFICArloN .: 99 Itechanical. (Supports)
DIC SDL Prepared / .kequired I-8 No 111-32 SDL-EJ-406 ]R Dimemaional Error Item Open
AP-VI-02,R.25 j (partial) - (4 308 Nechanical. 100 KG&E Memo Prepared / None Required
Yes 11-18 Memo 7/14/84, (a) lentatenance Records Ites Closed I on Record - d (b) Danger Signs . '] (c) Eshaust Fan 121 Electrical, Missing 101 DIC Prepared NDC/ .j Hameplate Item Closed
None Required 0-D Y'em 11-18 NDC E039
102 Mechanical, 102 DIC Memo Prepared / e None Required
Yes 11-18 Memo 7/14/84, - (a) Maintenance Records item Closed I on Record Missing -j (b) He Danger Signs s (c) Enhaust Fan ' 1 *.3 Nechanical. 103 Dic Memo Prepared / Name Required
Yes 11-88- Memo 7/i4/54, ~~ { (Same as 102) Ites Closed I on Hecord 104 Nechanical, 104 DIC Memo Prepared / None Required
Yes 11-18 Memo 7/I4/84, ~ i (Same as 102) Item Closed I + 7//l8/84 . .
On Hecord 105 Itechaaical, (Supports) 105 DIC NCR & NCI PrepareJ/ None Required
Yes 181 '12 liN 19583H ~ - (a) Imade on can do not Item Closed
kCI-t-0016H '! Agree with Bom (b) No IfTDel 'j (c) No CAR 25 in Traveler (d) Can Sinding , . 106 leechanical. (Pipang) U.T. 106 DIC SR Prepared / None Required 0-F Yes Ill-24 -SN Td'i8M ~ ~ ~ Prep for W.T. Item Closed
CWP EG t.02P 137 Welding, Linear Indication 107 DIC Memo Piepared/ None Required I-D Yes Ill-24~~ H.W1/117154, ~ ~ j
Weld Ince Closed I on Record t*T-II584 . AE-10 . ,
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Rev. 8 11/05/84 j CSA -{ CSA RESP. (A) ,; j ITEN COIIC. ORG. ITEM STATUS SY ACT10el/ RESP. REV/ CSA REP. DUE DATE Cl.0SE OUT CSA Jt IRAGER DESCRIPTIoll 10 0. DISC. RESP. ORGANIZATION ACT1001 FIAN CSA STATUS CONC. REF. SCH./ACT. DOCUMENT VER I FICA, Tit He
' j 108 Welding, Linear Indication IOS DIC Memo Prepared / Mone Required I-D Yes III-24 . Memo 7/17/84, a Weld 'Ites Closed ') I on Hecord -, PT-Il584 109 Welding, Weld Splatter 109 DIC SR Prepared / None Required 0-D Yes III-24 SR-Il00M ~ ~'
Itce Closed ,$
NCH ISN20ll0P
3 Ile Weldang, Questionable 110 DIC Memo Prepared / None Required 0-D Yes 111-24 Memo 7/I1/84, . _. _ _. 'l P.T. Prep Item closed
on Herord PT-II583 III Welding, PSI /ISI U.T. Ill DIC/ Memo Prepared / Action Plan lil I-C No Ill-24 Memo 7/11/84, ~ ' i. Prep EC&E Item open
on Record . LP 4863,64 PR7-PT-46 8 3 - 1 112 Welding Hoop Shrinkage 182 DIC/ Hemo Prepared / None Required 0-D Yes 111-24 Memo 7/16/84, , " BECMTEL Itce Closed I on Necord . j 113 Electrical, Claany Massing 113 Dlc NDC Prepared / None Required 0-D Yes 11-18 NDC-E041 Item Closed I , N 114 Electrical, Separation !!4 DIC NDC Prepared / None Required 0-D Yes NDC-E042 _... i _. _. } Item Closed (See Ites 170).
- { 115 Mechanical Equip, Solta 115 DIC NDC' Prepared / None Required
Yes !!i!^4 ND EP 048
T y} . Cissing on Valve Plates Itco Closed I ' ! !!6 Electrical I.cose Fles 116 DIC NDC Prepared / None Required 0-D Yes NiiC E043, McEs T 'l Itee Closed I ? -%
- !!7
Welding, Steel on SS 117 W NDC Prepared / Required 0-C No III-24 ISN-552603 Item Open I .
- 118
Welding, Weld Prefale 118 EC&E Memo Prepared / Required I-B No Ill-24 Memo 7/19/84, } VENDOR ltee Open (See Ites 169)
on Herord ,313 Weldang, Overlap II9 EG&t./ NCR Prepared / Nequired 0-C No Ill-25 ISN-196ts2PtW 1,T.ST. Itre Open (See Item I.
' Ar.11 , .
-, -, - -- , -.. n .. - ~ . - - --;. -,-.. - -
\\ . l ' t TABLE OF RESOLITTION OF CSA CONCERNS Rev. 8 II/01/84
CSA CSA RESP. (A) T ITEN CONC. OttC. ITEM STATUS RY ACTION / RESP. KEV / CSA kEP. DUE DATE CLOSE OUT CSA 2 IRAGER DESCRIPTION 10 0. DISC. RESP. ORCANIZATIoli ACT1001 PLAN CSA STATUS CONC. kEF. Scil. / ACT. DOCUMENT VENIFICATION; . 120 idelding, Porosity 120 KC&E Nemo Prepared / Itequired 0-C No !!!-25 Memo 7/19/84, d VENDOR lten Open (See Ites 169)
on Record "3
- 121
leelding, Escessive 121 DIC Nemo Prepared / None Required 0-D Yes 111-25 Memo 7/19/84,
Reinforcescat Ites Closed (See Item 167) I on kccord .r h 122 leelding, Linear 122 DIC SR Prepared / None Required I-F Yes 138-25 QSH SH-1099-M , Indication Item Closed (See Ites 167)
PT-Il586 g M 123 IIechanical. (Supports) 123 DIC NCR Prepared / Nome Required
Yes III-32 ISN 19607H ~~~ ~ ~ } Code Data & Documentation Item closed (See Ites 157)
' 124 stechaatcal. (Supports) 124 DIC SDL Prepared / Ilone Required
Yes 111-32 SDL-EP-281
Imose Jan Nut Item Closed I
- 125
Nechanical. (Supports) 125 DIC SDL Prepared / None Requsred
Yes til-32 SDELP-287 -< Clamp Angle Off Item Closed I ' 126 Ilechaatcal. (E ;;crts) 126 DIC (a) NCR Prepared / 4) None Required a)* a)Yes Ill-5 (a) ISN19609H
(a) Saubber Tension an Itce Closed (See Ites 166)
(13) SDL-EP-284
Lieu of Comp, (b) SDL Prepared b) Required b)l-R No Ill-32 j (b) Obstructions Itco Closed
127 Nechanical, (Supports) 127 DIC S'DL Prepared / None Required " '* Yes IIl-5 T SDL EE-285 ^ See Calls for Snubber to Ites Closed (See Item 166)
118-32 be in Comp. Conflict
with Traveler ' 'I t128 Nechanical. (Supports) 125 DIC SDL Prepared / None Required
Yes !!I-5 SDL-EP-286 ', * (Same as 127) Item closed (See Item 166)
III-32 . ,- ' 129 Electrical. No Q.C. 129 DIC Resolutson on CSA Ilone Required I-D Yes II-b CSA Fore Documentation om Rus Bar Fore /Ites Closed (See Items 162 & 863)
11-18 NCR ISN20674E Torquing QC Checklist Samples
. $ e AE-12
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C p a@ Y ~ ~ ~ W--4 -~ V " A -
- -
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l $.
e . 8< . .
. h TABl.E OF RESULUTION OF CSA CONCERNS ,j key. 8 II/01/84 CSA i CSA RESP. (A) l ITEM ColeC. OltG. ITEM STATUS BY ACTION / RESP. REV/ CSA kEP. lAlE DATE CIDSE Olff CSA i MSIER DESCRIPTIosi 11 0. DISC. RESP. ORGANIZATIOIl ACTIoti PLAN CSA STATUS CONC. REF. SCN./ACT. DOCUNENT VENIFICATION I q 130 Electrical, 130 DIC NDC Pregared/ None Required 0-D Yes 11-18 NDC-E-049 u; Bolting of Switchgear Ites closed (See Itco 164) I d131-Electrical, 131 DIC NDC Prepared / None Required 0-D Yes 11-18~ NDC-E-049 J (Same as 130) Item Closed (See Item 164) A lQ 132 Electrical, Conduct 132 DIC NDC Prepared / None Required 0-D Yes 11-18 NDC-E-047 ~~ ' M Touching Support Ites Closed I 8cclitel BLSE 11,338 A 1 133 luchaaical. (Supports) 133 DIC a*b)MDC Prepared / a) & b)llone kequired * 4&b) yes lil-5 ISM 19630K - .- - -- i (a) Wrong Size Washers Items closed (See Item 157)
4 (b) CAR 25 c) Item Opera c)See Action Plao 133 c) No Ill-32 Memo "CSA No. [. (c) 2 instead 4 Note Claap (See also Ites 166)l-C
133
134 Mechaaical, (Supports) 134 Dlc SR Prepared / None Required
Yes Ill-33 NSik's 2377H, (a) Loose Nuts Item Closed
2tJ8M, 'I (b) Mengers not Slasamed 2179N ' 135 llechanical. (I&C) 135 EC&E NCR and I.etter None Required 2-D Yes 11-8 ISN5526lJ Besideae on Tubing Prepared / Item
11-25 SAP-EG-1815 j Closed SAP-EG-1708 SAP-EG-1866 . ) ISN 553905 ,
SAP-EG-2004 -836 Mechanical, (I&C) 136 W Memo Prepared / Required I-B No 11-21 PCN 84-3 38eles in Concrete Item Open
FCR l-II96-C j SAP-EG-2004 ,'137 Welding, Underfill 137 EG&E Memo Prepared / Required 0-C No III-25 Memo 7/23/84 VENDuN Item Opca . (See Item 169)
on ketoril 334 Welding, Perosaty 134 EU Nemo Picpared/ Required 0-C No ~ I l l I5 ' ' Memo ~1/2O84~ ! VENDok Item Opra (See Item 169)
on Record 139 Weldang. Undercut 139 EG&E Memo e SR None Required 0-D Yes lit-25~ ~ ~ ~ N M E~23-84~ ' ~ VENDOR Prepared / Item Closed (See Item 169)
SN WIN-84-278 . AE-13 - - .
, ., _ _ _ _ _.,, __ _ _. - - __ _ _ _ _ _ _ ._- ) . ^ , TABLE OF RES01.trTION OF CSA CONCERNS . , Ncv. 8 11/0l/84 CSA . $ CSA RESP. (A) ,l ITEll COIIC. 000. ITEM STATUS BY ACTIcel/ RESP. REV/ CSA NEP. DUE DATE CLOSE OUT CSA
- - M4WER
DESCRIPTIDW 10 0. DISC. RESP. ORGANIZATIOtt ACTIott PIAN CSA STATUS CONC. NEF. SCH _. /,A_CT. DOCBMENT VERIFICATluN , 140 Electrical, Fles Pulled 140 Dic NCR Prepared / None Requised 0-D Yes Il-18 ISN-19716E from Comaectar ites Closed I ' 141 Stechanical (ILC) 144 W Meen Prepared / None Required I-F Yes ~~7l1 28 'W Nemo 2/ s/82, ' ~ ' - Anchor Specing Item Closed
NCR IN88 51224-J .. SAP-EG-2004
f 142 IIechaatcal, (I&C) 142 W CWP Prepared / Nome Required I-D Yes II-21 (Cancelled)
Damaged Tubing & Gage Item Open (See Ites 156)
CWP BG 8731 d SAP-EG-1998
) 143 Itechanical, (l&C) 143 W CWP Prepared / None Required
Yes Il-28 CWP-B8-6731 ) Laese Clamp Ites Closed (See Item 156)
EWCLWW-84-127
- 144
Itechanical, (l&C) I44 W Memo Prepared / Nome llequired
Yes 11-28 W Meno 7/20/84, ! Nisaing/ Loose Nuts on item CloseJ (See Item 156) I SAP-EG-1866 ~[ Terminal Boa , 145 Itechanical (Supports) 145 DIC NCI Prepared / Required 0-C No kcl-IO434-P ! Standing Water in Stanchions Iten Open (See Item 156) ! . pI46 feechanical (IEC) 146 W CWE Prepared / Required 0-C No 18-11 C5P E1-^4 U I ~ ~
Damaged Tubing and Item Open (See Item 156)
, G-SAP-EJ-G03- Clamp Missing CSA Qll/l . CWA-EJ-GO3-CSA {l07 Nechanical, (l&C) 147 W ~ ~ Npared/ a) Required a)O-C (a)No-Il 8 a') SAP EG-18Ae ~ a) CWI P
~ q (a) Damaged Tubing item Open I CWP HB-239-I (b) Naager not lastalled b) NCR Prepared / Generic b) None Required b)O-D (b)Yes 11-21 NCR ISN55355J l i Implications Evaluated / (See Item 156) I b)ECWP-382 Ites Closed FCR W-B-0432-J SAP EGl945eEGl866 CWA-HB-G03-CSA-B 144 Nechanical (IEC) 148 W CWP Prepared / Nome Required
Yes I I - 2'I' ~CWP'U d El ~ ~ (a) Massing Valve Maadte Ites Closed (See Ites 156)
SAP-EG-1866 (b) Massing Clamp f 109 Mechanical, (HVAC) I49 DiC~ ~ ~ fPNpar~cd ~ None Requared 0-D Yemlil-N ' '~NDC P100tal ' N ) Undessaze Welds item Clused (See Item 168)
4 , /sE-14
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- t. > . I TABLE OF resol.IrrION OF CSA CONCERNS
key. 8 II/03/84 i CSA
CSA RESP. (A) 't ITEll Cosec. ORG. ITEM STATUS RY ACTIOll/ kESP. REV/ CSA REP. DUE DATE CLOSE Otfr CSA Imm DESCRIPTION NO. DISC. kESP. OttCANIZATION ACTION Pl.All CSA STATUS CONC. kEF. SCN./ACT. DOCUMENT VEkiFICATION - 154 feechanical, (IEVAC) 150 (a)KCLE(a) MDC Prepared (a) Required a) I-8 (4)No Ill-39 (a) NDC-MWO60
(c) Welds Undersize VEND 08t Itce open (See Item I62)
NCR ISN-20104-MW '
't (b) Dimensions (b)DIC (b) RCI and IIDC (b) None Required b) * (b)Yes (b) RCI-t-244-M >j
Prepared / Item I and NCR
Closed ISN-20003-M t l i 151 Itechaeacal, (MVAC) ISI DIC (a) NDC Prepared / (a) Required a) 1-R No III-39 (4) NDC MW 062 ~j (a) Welds Undersize Itce open (See Ites 168)
ISN 20104MW
(b) Crinding Embeds DIC (b) Memo Prepared / (b) lione Required b) * Yes (b) Nemo 8/8/84, ld item Closed I on Record .; (c) Doc mentation DIC (c) MDC Prepared / (c) Ilone Required c) 0-D Yes (c) ISN 19938M '3 Itce Closed i 152 Itechaaical (IIVAC) 152 DIC Memo Prepared / None Required 0-G Yes Ill-39 Memo 1/26/84, j Post Applied Plates Ites Closed (See also Item 158) I on kecord
INgs. C-1037,k.0 C-0C2323 R. 19 , _ .. 1 153 Mechanical (NVAC) 153 DIC Memo Prepared / Required I-C No Ill-39 Memo 8/4/84, .., , Welding on Casset Plate item Open
on Record -
None Required 0-D Yes Ill-25. -. _ CSA Form - - 154 Welding, Escessive 154 KC&E/ Resolution on CSA -- _ Weld Width VENDuk Fora / Item Closed I , l 155 Electrical, (a) No laspec- 155 a)KCE/ a)lten Closed a)None Required a) 0-D a)Yes Il-6 ~ '
tion Record el Rattery Rark DIC (See Item 164)
Il-19 i Fasteners (b) liuts Missing b)KC&E b)MDC Prepared / b) Required b) 1-C b)No b)hDC E-065 i free Rattery Rack Assemblies Item open
__. e er. - = = + b e M-15 < ,
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.s . . TAtl.E OF kESOIUTION OF CSA CONCEluts Rev. 8 18/03/84 - CSA . CSA RESP. (A) _ } ITEM CONC. OkG. ITEN STATUS BY ACTION / RESP. KEV / CSA REP. IAJE DATE CIDSE Otfr CSA IAASER DESCRIPTION NO. DISC. kESP. ORGANIZATION ACTION PIAN CSA STATUS CONC. kEF. SCN./ACT. IN GIMENT VF.RI FICATitHi Generic / Program Concerns , 156 I&C, Tubang Damage KGLE See Action Plaa 156 1-A No W 5AP-EG-1932 ~ ~ ~ , - OPS.
157 Supports, Manor Marduare/ KG&E See Action Plan 157 a)l-R No ' Documentation Probicos DIC b)l-B
c)l-A , ISS IfvAC, Conflact or Lack of DIC See Action Plan 158 0-8 No linifera laspect aos Crateria
t 159 Onsality Assurance /Construc- KGEE See Action Plan 159 0-C 5e Vill-2 Currect swe Act son ~ tion Audits act to Schedule
Ikwument 159,9/25/84 for ist/2nd qtr. 1954 EtJWlh "Supplesment to CSA 157" 160 Stcrtup, SFR's not Scang See Action Plan It,0 0-D Yes Vill-5 CAR 88 ' Properly Utalized or
Work Nold Cispositioned Agrecaeut 22 168 Quality Assurance, SDI's not DIC See Action Plaa 165 O-D Yes -- Seing Properly Utilized or
, Cispositioned 162 An Apparent Deficiency in KCU ~ See Action Plan 162' l-R No ~ ~ ~ ~ ~ lemmagement Control of Vendor
Actavities. leadequacies na Vendor Supplied llarJuare and Documentation an Several Ctsciplines. _.. . _ status Reference for Generac Concerns: (X) _ _(Y) - i Action Plan Rev. Status Code itetus Codes: (A) Action Plan Complete (R) Corrective Action Complete (C) Response Incomplete per CSA kewaew (D) kespouse OK per CSA kevaew g (E) CSA Verificataca - Reject (F) CSA Versfasation - Accept (G) CSA Closure & . AE-16 I i e . . _ _
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' , ! I .e . TABLE OF RESOLUTION OF CSA CONCEkNS New. 8 !!/08/34 CSA CSA RESP. (i) ~~ 17t38 CONC. ORG. ITEM STATUS BY ACTION / RESP. REV/ CSA REP. IA8E 11 ATE CIDSE OITT CSA ' MBGER DESCkiPTION Mo. DISC. kESP. ORGANIZATIOel ACTION PLAN CSA STATUS CONC. kEF. SCN./ACT. DOCl#IENT VEN I F I CA'f, ite i 163 O Potential Generic Problem KG&E See Action Plan 163 0-A No I with Regard to the Complete- DIC (Peading
j mess of QC Inspection 157. 162 ~ - Criteria. e 164) 164 a Generic Problem with Begard KG&E See Action Plam 164 l-B No Vendor Site to the Festeners (e.g.. IIuts. DIC
Visit Report Bolts. Washers) Used for On- B-274 J Site Assembly and Installa- -{ tion of Electrical Egesipacat. j 165 O Problem with Unistrut Well DIC See Action Plam 165 l-D Yes !!-2 ' Spreading and Possible Lase SECNTEL Ref. 24, 52 3. . cf Capability to Support j Electrical Condanits. . , 166 o Prohtee with the Estah- DIC See Action Plan 166 2-3 No CAR-43 ~
Iished Construction Contrac- (Also See Action
CAM-44 J. ter Brawing Change Control Plaa ISS) ? Procedures in the Area of Special lastraction Sheets. 167 Welding. Concern with the KC6E See Action Plan 167 l-B No } Qanality of Field Fabricated DIC Ref. 112. 121. 122
.
Welding lecteding AIISI S31.1 , Piping Welds. !
- 164
Welding Concern with IIVAC DIC See Action Plam 164 1-B No . .. Support Attaclament Welds Ref. 149
~ 869 Weldlag. Concern with Visual DIC See Action Plan 369 l-A No ~ Acceptsace of Vendor Fabri-
cated Piping Welda l 170 Starteap leproper Use EC&E See Action Plaa IFO l-B No Vill-5 g cf the System for Coa-
trolling Noaconfessing l e ,' Conditions ter Equipment Turn e d ov e r t o KGLE. l __. _ .. _ . }}