IR 05000395/1980037

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IE Insp Rept 50-395/80-37 on 801201-04.No Noncompliance Noted.Major Areas Inspected:Action on Previous Insp Findings,Review of Quality Records & Observation of Work & Work Activities for 10CFR50.55e Items
ML19341D245
Person / Time
Site: Summer 
Issue date: 01/20/1981
From: Bryant J, Mcfarland C
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML19341D244 List:
References
50-395-80-37, NUDOCS 8103050219
Download: ML19341D245 (5)


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Report No. 50-395/80-37 Licensee: South Carolina Electric and Gas Company Columbia, SC 29218 Facility Name: V. C. Summer Docket No. 50-395 License No. CPPR-94 Inspection at V. C. Summer Site near Columbia, South Carolina and at the Corporate Office in Columbia, South Carolina.

Inspector:

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C. R. Mc,Fa'rland Date Signed Approved by:

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. Bryant Section phief, RCES Branch Date Signed Inspection on December 1-4, 1980 Areas Inspected This routine, unannounced inspection involved 25 inspector-hours on site in the areas of licensee action on previous inspection findings, review of quality records and observation of work and work activities for licensee identified items 10 CFR 50.55(e).

Results

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No items of noncompliance or deviations were identified.

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DETAILS 1.

Persons Contacted Licensee Employees

  • 0. S. Bradham, Station Manager
  • D. R. Moore, Manager, QA
  • A. A. Smith, Site QA Coordinator
  • T. A. McAlister, QA Surveillance Specialist Ron B. Clary, Senior Licensing Engineer J. A. Wactor, Licensing Engineer
  • H. Radin, Senior Resident Engineer Other Organizations
  • J.

Harvey, Construction Manager, Daniel Construction Company (DDC)

  • J. R. Fletcher, Project Quality Engineer, DCC D. Hoffman, Area Piping Engineer, DCC W. Melvin, Piping Engineer, DCC H. Bamberger, Resident Engineer, Gilbert Associates Incorporated (GAI)

D. A. Yoder, Assistant Resident Engineer, GAI NRC Resident Inspector

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J. L. Skolds

  • Attended exit interview 2.

Exit Interview The inspection scope and findings were summarized on D1cember 4,1980, with those persons indicated in Paragraph 1 above.

The inspector also discussed the new enforcement policy.

3.

Licensee Action on Previous Inspection Findings a.

(Closed) Infraction 395/80-20-01, Failure to follow fitup procedures.

The inspector reviewed the licensee's response to Region II dated October 3,1980 and the design evaluation of the discrepant weld condition as documented by the GAI to SCE&G memo dated November 6, 1980 and the supporting documentation.

The corrective action program was also reviewed by another inspector on a previous inspection (IE Report 50-395/80-30).

The design evaluation concludes that the design conditions are met, the pipe stresses are within the allowable stresses, and the misalignment is accept-able as is.

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4.

Unresolved Items Unresolved items were not identifed during this inspection.

5.

Independent Inspection The inspector conducted a general inspection of the reactor, auxiliary and intermediate buildings to observe construction progress and con-struction activities such as welding, electrical installation, material handling and control, housekeeping and storage.

There were no items of noncompliance or deviations in this area of the inspection.

6.

Licensee Identified Items (LII),10 CFR 50.55(e) and/or Part 21.

The inspector reviewed the status of all open LII's with the QA staff, the newest LII's reported by the licensing engineer, and the October 31, 1980 revision to the Nuclear Engineering procedure NE-123, Processing and Disposition of Potential Significant Deficiencies and Substantial Safety Hazards. NE-123 provides for the implementation of the guidance provided by the Region II letter dated August 27, 1980 to the licensee relative to 10 CFR 50.55(e) and Part 21.

a.

(Closed) LII 395/80-05-07, Inadequate Drawings for Pipe Branch Connections.

The inspector reviewed the licensee's response to Region II dated March 21, 1980 and discussed the corrective action with the responsible staff.

As documented in Nonconfonnance Notice (NCN) No.1369 RI, the criteria for the reinforcing weld size has been revised, a reinspection program has established that all welds are acceptable and that no repairs are required to the branch connection welds.

Training for the engineering, QC and QA staff relative to this item has been conducted, b.

(Closed) LII 395/80-05-08, Bergen-Paterson Shock Arrestors.

The inspector reviewed the licensee's response to Region II dated March 10, 1980, reviewed NCN's, isometric and installation drawings and discussed the subject with the responsible engineering and QA personnel.

The inspector observed the installation work for the following shock arrestors as representative samples of the various problems, defects, size, and complexity of design changes cited in the licensee's response of March 10, 1980:

FWH-119, RHH-185, MSH-102, MSH-058, MSH-095, and RHH-292.

The inspector also observed similar shock arrestors in the same work areas that had not been modified.

c.

(Closed) LII 395/79/30-01 Containment Airlock.

The inspector reviewed the licensee's response to Region II dated January 30, 1980 and documentation attesting to the installation of a door cushioner system by the vendor.

SCE&G/QA Surveillance Report N,

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38033 documents the final adjustment and demonstration of the adequacy of the modified system on March 26, 1980.

d.

(Closed) LII 395/79-30-06 Feedwater Check Valve and Pipe Break.

The inspector reviewed the licensee's response to Region II dated September 27, 1979 and observed that new valves have been installed in each of the three loops to decrease the transient pressure pea ks.

Rockwell 18X16X18 check valves have been installed to replace the Anchor Darling valves originally installed.

The reanalysis of the feedwater system with the larger Rockwell valves indicates that the pressure peaks are now acceptable. The inspector reviewed isometics, weld reports and other documentation for check valves 1684 A, B, and C prior to observing the installed valves.

e.

(0 pen) LII 395/80-37-01 Broken Limitorque Torque Switches.

The licensee hr submitted a final report dated November 21, 1980 reporting a design change to replace torque switches with limit switches on three service water discharge butterfly valve limitorque operators.

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(0 pen) LII 395/80-37-02 Component Cooling Pumps Swing Interlock.

The licensee has submitted a final report dated November 21, 1980 relative to the omission of an interlocking contact in the swing component cooling pump. This condition prevented it from starting on a ioad sequencer signal when lined up as the primary pump.

g.

(0 pen) LII 395/80-37-03 Service Water Pump Speed Switch.

The licensee has submitted a final report dated November 21, 1980 relative to the omission of a seal in contact in the speed changing switches for the service water pumps.

h.

(0 pen) LII 395/80-37-04 Piping Burn-thru.

The licensee has submitted an interim report dated November 20, 1980 relative to a questionable pipe section that has been removed.

The evaluation of the burn-thru has not been completed.

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(0 pen) LII 395/80-37-05 Inadvertant Boron Dilution.

The licensee has submitted an interim report dated November 20, 1980 relative to a potential inadvertant baron dilution event at cold or hot shutdown conditions while on the Residual Heat Removal System. A final report will be issued after the Westinghouse investigation is completed and the long term solution has been evaluated.

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(0 pen) LII 395/80-37-06 Uninsulated Instrument Cable Drain Wire Splices. The licensee has submitted a final report dated November 21,

1980 relative to the failure to insulate base instrument cable drain wire splices in the penetrations.

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(0 pen) LII 395/80-37-07 Separation of Westinghouse Circuits.

The licensee has submitted an interim report dated November 20, 1980 relative to some mismatches in the color coding of cables.

A comprehensive review of the various interfaces has been initiate I l

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(0 pen) LII 395/80-37-08 Overheating of Instruments On Main Control Board. The licensee has submitted a final report dated Novemoer 20, 1980 relative to the subject. The problem occurred during the hot functional testing for the first time that the majority of instruments and controls of the main control board were energized concurrently.

A ventilation system for the board is to be added.

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(0 pen) LII 395/80-37-09 undersized Cables For Battery Chargers.

The licensee has submitted a final report dated November 20, 1980 relative to the subject.

The cables have been replaced with cables property sized and derated for random lay in the cable tray.

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(0 pen) LII 395/80-37-10 Westinghouse 3" Gate Valve Closure Failure.

The licensee has submitted an interim report dated November 25, 1980 relative to the failure of ten of the subject valves to completely close during the hot functional tests.

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(0 pen) LII 395/80-37-11 Seismic Installation of Control Room Non-Safety Related Relay.

On December 1,1980 SCE&G informed Region II of a potential 10 CFR 50.55(c) item relative to the failure of QC to inspect a non-safety related relay installed in the control room. The QC inspection was required by the installation specifica-tion.

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(0 pen) LII 395/80-37-12 Defective 480 Volt.

Switchgear Trip Unit.

On November 26, 1980 SCE&G informed Region II of a potential 10 CFR 50.55(e) item relative to the subject switchgear tripping during hot functional testing.

Replacement units have been installed.

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(0 pen) LII 395/80-37-13 Failure to Inspect Conduit Supports.

On December 3,1980 SCE&G informed Region II of a potential 10 CFR 50.55(e) item relative to the subject. The licensee is evaluating the safety significance and whether the QA breakdown occurred in the engineering area or in the QC area.

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(0 pen) LII 395/80-37-14 Grease on 480 Volt Circuit Breaker Contacts.

On November 26, 1980 and December 1, 1980 SCE&G informed Region II of a potential 10 CFR 50.55(e) item relative to the subject. The grease noted upon receipt inspection has been removed.

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