IR 05000387/1980031
| ML17138B809 | |
| Person / Time | |
|---|---|
| Site: | Susquehanna  |
| Issue date: | 12/09/1980 |
| From: | Mattia J, Narrow L NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I) |
| To: | |
| Shared Package | |
| ML17138B808 | List: |
| References | |
| 50-387-80-31, 50-388-80-19, NUDOCS 8102260008 | |
| Download: ML17138B809 (5) | |
Text
U.S.
NUCLEAR REGULATORY COMMISSION OFFICE OF INSPECTION AND ENFORCEMENT Region I 50-387/80-31 Rp 8.~88-88888-88 50-387 Docket No.
50-388 CPPR-101.
License No.
CPPR-102 Priority Category Licensee:
Penns lvania Power and Li ht Com an 2 North Ninth Street Allentown Penns lvania 18101 Facility Name:
Sus uehanna Units 1 and
Inspection at:
Berwick, Pennsylvania Inspection conduc d:
Nove er 17-20, 1980 Inspectors:
LE Narrow, Reactor Inspector d te igned date signed Approved by:
. Mattia, Acting Chief, Projects Section, RCSES Branch date signed ft(-8~
date signed Ins ection Summar
(Unit No. 1) Ins ection on November 17-20, 1980 (Renort No. 50-387/80-31)
reas Ins ecte
Routine, unannounce inspection of icensee s actions on previously i enti ie fin ings, Bulletins and Circulars, and general plant tour.
The inspection involved 20 inspector-hours onsite by one NRC regional based inspector.
Results:
No items of noncompliance were identified.
(Unit No. 2) Ins ection on November 17-20, 1980 (Re ort No. 50-'388/80-19 reas ns ec e
ou ine, unannounce inspec ion o icensee s actions on previously i enti ie inspection findings, Bulletins and Circulars, and general plant tour.
The inspection involved '6 inspector-hours onsite by one NRC regional based inspector.
Results:
No items of noncompliance were identified.
Region I Form 12 (Rev ~ April 77)
S Z 0226000$
DETAILS Persons'Contacted Penns lvania Powerhand'Li ht'Comtian E.
W. Carroll, Senior Analyst, NQA
- R. H. Featenby, Assistant Project Director
- S. Denson, Construction Manager R. Harris, Licensing Engineer (Allentown)
"P. Kyner, Resident NQA J. Lindberg, Analyst,-NQA R. J.
Prego, Electrical NQA Engineer A. R. Sabol, Manager, Nuclear QA Bechtel
- H. F. Lilligh, Project QA Engineer
"T. Minor, Project Field Engineer
- J. E. O'ullivan, Assistant Project Field Engineer
- K. G. Stout, Project Field QC Engineer
- C. Turnbow,:
Field Construction Manager
denotes those persons present at the exit interview The inspector also interviewed other licensee and contractor personnel during the inspection.
Plant Tour The inspector observed work activities in progress, completed work and construction status in Unit 1 and 2.
Specific activities and completed work observed by the inspector included electrical wiring, cable trays and connections to electrical penetrations.
No items of noncompliance were identified.
Licensee'Action'on'Previous Ins ection Findin s (Closed)
Unresolved Items (387/78-03-08; 387/78-16-03; 388/78-03-02);
(Open)
Unresolved Item (388/78-15-01):
Repair and storage of Unit I and
RHR Heat Exchangers.
These items had previously been reviewed during inspections 387/80-10; 387/80-21; 388/80-06 and 388/80-14 but remained unresolved pending engineering review of repair documentation and proper storage of the Unit 2 equipment.
The inspector examined the documentation shown below concerning repair and cleanup of the heat exchangers:
a.
OC Inspection Reports (QCIR) Nos. 49.0-M1-1E-205-6 and 49.0-M1-2E-205-5 for RHR Heat Exchanger modification per GE letters EAG-275 and EAG-160 which provided retrofit procedures for RHR baffle. plates for Unit 1 and 2 heat exchangers.
b.
QCIR No. 49.0-M1-1E-205-19 and 49.0-M1-2E-205-20 for RHR Heat Exchanger rework of impingement plates per GE FDDR KR1-050 and KR2-033 for Unit
- 1 and 2 heat exchangers. QCIR No. 49.0-Ml-lE-205-13 and 49.0-M1-2E-205-11 for cleaning of Unit 1 and
RHR Heat Exchangers per GE FDDR-KR1-044.
d.
NCR No.
1443 to verify location of failed tube and plug six tubes per GE EAP-399 and Bechtel Procedure P 34-T-AG which was: closed July 21, 1978.
The inspector had no further questions concerning items 387/78-03-08, 387/78-16-03 and 388/78-03-02.
However, the inspector was informed that the licensee had decided to remove the chromate solution used. in lay-up of the Unit 2 heat exchanger and replace it with dry nitrogen.
The inspector examined.Bechtel Procedure FCl-M-193, Revision B, "Removal of Chromate Solution and Dry Nitro-gen Lay-up of Residual Heat Removal Heat Exchangers 2E-205 A and B".
Item 388/78-15-01 remains unresolved pending completion of the nitrogen lay-up.
(Closed)
Noncompliance (387/79-31-02):
Use of ice water to minimize interpass temperature during welding without provision for such use in welding procedure.
Paragraph 12.1.6 of FC1-M-174, Revision 4, provides for demineralized ice water cooling of the pipe being welded as identified by this item.
Bechtel 10M dated February 6, 1980, confirmed that prior to GE approval a
mock-up of this joint had been welded using the same procedure and cooling/
quenching method and had been found acceptable.
The inspector had no further questions concerning this item.
(Closed)
Unresolved Item (387/79-15-03):
Control of field detail drawings.
The inspector examined:
a ~
Field Procedure FP-P-11, Revision 4, dated April 17, 1980 which provided a detailed 'procedure for making and'ontrolling field changes to con-struction drawings and assuring that such changes will be incoroorated into the final field revision b.
License Audit No. 79, May 21-25, 1979, of "Bechtel Design Document Control" which included audit of control of,"red lined" (field change)
. drawings for revision of master reproducible.
This audit identified nine revisions not completed within the required two weeks.
c ~
Licensee unannounced re-audit (July 3, 1980) of "Bechtel Production Print Control and Bechtel Red Lining of Piping Drawings" which closed
'ut the nonconforming revisions of Audit No. 79 and found that control of red lined drawings,was acceptabl,e.
The inspector had-no further. questions concerning this item.
(Closed)
Unresolved Item (79-19-03):
Cleanliness inspections of recircu-lation loop "B".
The inspector questioned compliance with GE Specification 22A-2537 due to lack of a "crawl-through" prior to hydrostatic testing.
GE letter EAG-1324'states that lack of a "crawl-through" inspection was not a violation of procedures.
This item is resolved.
(Closed)
Noncompliance (80-05-01):
Failure to document a nonconforming condi-
,tion identified by the gC inspector during weld repair GBB-104-1-FW16-Rl.
Fol-lowing identification of this item by the NRC inspector, the nonconforming condition was documented on Rework Notice No. 3892.
This item was dispositioned to bring the gap within tolerance and rework was completed on March 28, 1980.
The inspector also examined records of training sessions for ASME-III welding on March 27 and 28, 1980.
The inspector had no further questions concerning this item.
(Closed)
Unresolved Item (387/77-05-01):
Nelson stud welding of shear struts shows high failure. rate.
This item was reviewed by the licensee and was re-ported as a significant.deficiency in accordance with 10 CFR 50.55(e)(387/
77-00-01).
4.
Problems Identified at Other Sites The licensee was informed of the deficiencies noted below which had been re-ported at other sites and requested to determine if the companies had provided any equipment to the sites.
.
a.
Waste gas decay tanks fabricated by Industrial Piping Supply Company were reported to require extensive repair as a result of poor quality welding.
The inspector was informed that this company was not on the vendor list and had furnished no equipment to the site.
This item is resolved (387/79-SB-01; 388/79-SB-01).
b.
Malfunction of a power operated relief valve supplied by Control Com-ponents, Inc.
had been reported.
The inspector was informed that this company had furnished no equipment to the site.
This item is resolved (387/79-SB-02; 388/79-SB-02).
5.
Status of Bulletins'nd Circulars
, The inspector discussed the licensee's system for'tracking the status of
- Bulletins and Circulars with the licensee representative.
The requirem'ents
. for action by the licensee with regard to Bulletins and Circulars sent "for information only" were discussed.
The following Bulletins are closed since.
they were furnished to the licensee for information only and the appropriate personnel had been informed.
Bulletin No.
Tltle Bulletin 79-13 Bulletin 79-21 Cracking in Feedwater System Piping Temperature Effects on Level tieasurements 6.
Exit Interview
~
~
~
The ins ector p
held an exit interview with representatives of the licensee's-staff, denoted in paragraph 1, at the conclusion of the inspection of August 22, 1980.
In addition, the NRC Resident Inspector,
.'1r.
R.
N. Gallo attended the meeting.
The inspector discussed the, scope and findings of-the inspection.